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HomeMy WebLinkAbout090139_NOV-2021-DV-0472_20220105ROY COOPER Governor ELIZABETH S. BISER Secretary S. DANIEL SMITH Director NORTH CAROLINA Environmental Quality January 5, 2022 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7020 1810 0002 1109 2633 Prestage Farms Inc. Randy Barefoot PO Box 438 Clinton NC 28328 Subject: NOTICE OF VIOLATION/NOTICE OF INTENT Administrative Code 15A NCAC 2T .1304 NOV-2021-DV-0472 Px-10 Facility Number 09-139 Permit AWS090139 Bladen County Dear Mr. Barefoot: On October 20, 2021, staff of the NC Department of Environmental Quality (DEQ) Division of Water Resources (DWR), Water Quality Regional Operations Section (WQROS) inspected the Px-10 facility and the permitted waste disposal system. We wish to thank Mr. Alan Parham for his assistance and being the onsite representative. As a result of this inspection, you are hereby notified that, having been permitted to have a non - discharge permit for the subject animal waste disposal system pursuant to 15A NCAC 2T .1304, you have been found to be in violation of your permit as follows: Violation 1: Any discharge of waste that reaches surface waters or wetlands is prohibited except as otherwise provided in this General Permit and associated statutory and regulatory provisions. Waste shall not reach surface waters or wetlands by runoff, drift, manmade conveyance, direct application, direct discharge or through ditches, terraces, or grassed waterways not otherwise classified as state waters. [ G.S.143-215.10C] (Permit No. AWG100000 Section Conditions I 1). NORD_E Dep,5mertl el Emlmnmenlal P..M. Joe_ CAROLINA North Carolina Department of Environmental Quality I Division of Water Resources Fayetteville Regional Office 1225 Green Street, Suite 7141 Fayetteville, North Carolina 28301 910.433.3300 Page 2 Prestage Farms January 5, 2022 On October 20, 2021 DWR staff contacted Alan Parham about stopping by this farm to conduct a follow-up site visit from the June 2021 inspection. Mr. Parham contacted Randy Barefoot concerning this site visit and he requested we come back in about three (3) weeks because Prestage Farms was renovating the front field and we could see the completed work then. DWR staff advised Mr. Parham we would be in the area concerning another issue and we would go by the farm and look at the field from the highway in addition to coming back in three (3) weeks. The solid set irrigation was operating in the front field and the back field when DWR arrived. From the highway, DWR staff documented with video and pictures the malfunctioning irrigation equipment and ponded waste in the front field. Farm management was contacted and advised of the situation. Permission was then given to enter the facility. The Operator in Charge (OIC) was called to come back to the farm and cut the system off, which he had just left the farm while DWR staff were at the highway documenting the field condition. During the investigation, waste was observed in a ditch between the lagoon and field 2, which is an unnamed tributary to Brown Marsh Swamp. Water samples confirmed waste was in the ditch and pictures were taken to document the area. The waste appeared to be contained in this area of the ditch which was shown to Mr. Parham. Required Corrective action for Violation 1: Thank you for the waste recovery efforts conducted by Mr. James Lamb, Mr. Alan Parham, Mr. Zackary Alphin (OIC) and other Prestage staff. Waste was recovered from the fields and the ditch. DWR documented on October 26, 2021, that the staff had recovered as much as they could of the waste from the ditch and fields. The waste was returned to the lagoon. In the future, do not apply waste at rates which cause excessive ponding with run off in addition to the required corrective action for the following violations. Violation 2: The Permittee shall report by telephone to the appropriate Division Regional Office as soon as possible, but in no case more than twenty-four (24) hours following first knowledge of the occurrence of any of the following events: An application of waste either in excess of the limits set out in the CAWMP or where runoff enters diches, surface waters, or wetlands. — [15A NCAC 02T. 1304(b)]. (Permit No. AWG100000 Section Conditions III 17 g). The facility's permit specifically requires notification by telephone within 24 hours and a written report within 5 calendar days following first knowledge of the occurrence of a reportable permit condition. DWR has no record of receiving the 24-hour notification and the 5-day written report concerning the discharge of waste from your waste application fields. D_E NORTH CAROLINA Gppnrtm0M nl Fmlmmmenlsl Pinny North Carolina Department of Environmental Quality I Division of Water Resources Fayetteville Regional Office 1225 Green Street, Suite 714 I Fayetteville, North Carolina 28301 910.433,3300 Page 3 Prestage Farms January 5, 2022 It was determined during the facility's record review that the waste in the ditch and the excessive ponding in the pathway going to the Bermuda field in the back did not occur from the October 20, 2021 spray event, but from spray events that occurred on September 28, 29 and 30, 2021. Each of those events in September were for 2 hours each day. This is more than twenty-four (24) hours prior to DWR staff discovery of this waste on October 20, 2021. Required Corrective action for Violation 2: In the future, notify DWR staff at first knowledge of the occurrence of any issues such as discharge from the storage facilities, spray application fields or waste collection systems as required by the facility's permit. Staff that apply waste at CAFO farms and have a valid Animal Waste Operators Certification should be given a copy of the facility's permit and understand they are responsible for managing the system as required by the Permit. Violation 3: Failure to maintain a vegetative cover as specified in the facility's CAWMP on all land application fields and buffers in accordance with the CAWMP. No waste shall be applied upon areas not included in the CAWMP or upon areas where the crop is insufficient for nutrient utilization. However, if the CAWMP allows, the waste may be applied up to thirty (30) days prior to planting or breaking dormancy. — [15A NCAC .02T .1304(b)] (Permit AWG100000 Section II 2.). On October 20, 2021, DWR staff documented with pictures that both spray fields failed to meet this permit condition by having a crop that was not specified in the facility's CAWMP (native grass) and the weak to nonexistent Bermuda and millet stands were insufficient for nutrient utilization. DWR staff documented with pictures that the Bermuda crop was damaged because the winter over seed was not harvested last spring and never recovered. As stated in the Notice of Violation (NOV) in July 2021 required corrective actions; the facility was to reestablish the Bermuda stand or change your CAWMP to a summer annual for this field. There was not a sufficient stand of Bermuda in the back field to utilize the waste applied. The millet in the front field was planted, but the stand was not sufficient for utilization of waste applied. D_E NORTH CAROLINA Gppnrtm0M nl Fmlmmmenlsl Pinny North Carolina Department of Environmental Quality I Division of Water Resources Fayetteville Regional Office 1225 Green Street, Suite 714 I Fayetteville, North Carolina 28301 910.433,3300 Page 4 Prestage Farms January 5, 2022 Required Corrective Action for Violation 3: Please complete the following if not completed, remove the current grass and weeds that were cut but never removed and plant the winter over seed. Amend the facility's Waste Utilization Plan (WUP) to plant a summer annual and establish the Bermuda next spring. In the fall establish small grain over seed on the Bermuda and a winter annual after the millet has been harvested that will receive waste during the cool season. All crops must be harvested or grazed. Violation 4: Failure to harvest crops for which animal waste is land applied, removed from the land application site, and properly managed and utilized unless other management practices are approved in the CAWMP. [15A NCACO2T.0108(b) and .1304 (b)] (Permit AWG100000 Condition II 28). On June 23, 2021 during the routine compliance inspection site visit, DWR staff documented with pictures that the over -seed planted on the Bermuda was not harvested which failed to meet this permit condition. The over seeded crop was allowed to mature and produce grain. Waste application events continued on this field. From March of 2021 through May of 2021, eighty- three (83) lbs. of waste was applied to the Bermuda field. This was a violation noted in your previous Notice of Violation in 2021. On the October 20, 2021 site visit, it was documented with pictures and confirmed by the OIC that both fields had been cut with the intention to bale the crop (weeds) but the person contracted to bale the crop would not do so because of the condition and quality of the material. This is the second time in 2021 the facility failed to harvest crops for which animal waste was land applied. Required Corrective Action for Violation 4: DWR staff documented on November 9, 2021 that field one (1) had been disked without harvesting a crop and the winter annual was applied with a spreader. In field two (2) the crop that was cut was still in the field and the winter over seed had been planted with a drill which prevents harvest of the crop. Please evaluate the spray fields to determine if you have a viable crop to currently spray on. Facility may need to consider purchasing the equipment needed to ensure timely removal of crops. D_E NORTH CAROLINA Gppnrtm0M nl Fmlmmmenlsl Pinny North Carolina Department of Environmental Quality I Division of Water Resources Fayetteville Regional Office 1225 Green Street, Suite 714 I Fayetteville, North Carolina 28301 910.433,3300 Page 5 Prestage Farms January 5, 2022 Violation 5: Failure of the Operator in Charge (OIC), a designated Back-up OIC of a Type A Animal Waste Management System, or a person under the supervision of an OIC or designated Back-up OIC shall inspect the land application site as often as necessary to ensure that the animal waste is land applied in accordance with the CAWMP. {15A NCAC 02T .0108(c)] (Permit AWG100000 Section II 17). On October 20, 2021, DWR staff documented in a video of improper waste application in field one (1) from the highway, and in addition the OIC was videoed leaving the farm with the system still operating. After management contacted the OIC, he returned and cut the pump off and again left the farm without looking in the fields. The OIC stated he had not inspected the fields at any time during the time they were operating other than look across the field from a distance. It was not until he walked the field with DWR staff that he saw the ponded waste. Required Corrective Action for Violation 5: In the future, train and monitor the land management staff to make sure they apply waste as required in the permit. Certified operators are subject to have their Operators license suspended or revoked for failure to operate the waste system as designed. Violation 6: Failure to provide correct information (following your irrigation design) of your irrigation and land application events when completing the forms supplied by, or approved by, the Division. (Permit AWG100000 Section III 6). On October 25, 2021 during the record review, it was documented that the IRR 1 forms submitted by Mr. Alphine, the OIC, to Mr. Lamb were incomplete because some information was not recorded. Mr. Alphine did not document the crop type that waste was applied to and the number of sprinklers operating at the time of the application. Mr. Lamb used the irrigation design to determine how many sprinklers were operating in each zone to complete the IRR 2 forms. On October 20, 2021, DWR staff documented with pictures that only sixteen (16) risers had sprinklers out of twenty-five (25) risers in all three (3) zones of field 2. This will cause the information on the IR-2 to be incorrect. In zones H&I, ponded waste was observed, but records documented that no waste had been applied after May 2021. Required Corrective Action for Violation 6: In the future, follow the information in the WUP to complete IRR1 and IRR2 forms as required in the permit. Instruct employees to accurately record all information on your IRR 1 & 2 forms so records can be completed with correct information. D_E NORTH CAROLINA Gppnrtm0M nl Fmlmmmenlsl Pinny North Carolina Department of Environmental Quality I Division of Water Resources Fayetteville Regional Office 1225 Green Street, Suite 714 I Fayetteville, North Carolina 28301 910.433,3300 Page 6 Prestage Farms January 5, 2022 Violation 7: In no case, shall land application rates result in excessive ponding or any runoff during any given application events (Permit No. AWG100000 Section II 5). On October 20, 2021 during a site inspection of the facility, DWR staff observed from the highway improper waste application and excessive ponded waste in field one (1) and two (2). It was documented with pictures and water samples that waste did runoff of field two (2) into a field ditch. Required Corrective action for Violation 7: In the future, do not over apply waste at rates that causes ponding and runoff of waste from your spray field —It is encouraged that training be provided to facility staff on proper waste application to prevent permit condition violations. Violation 8: The collection, treatment, and storage facilities, and the land application equipment and fields shall be properly operated and maintained at all times. - [15A NCAC 02T .1304(b)] (Permit No. AWG100000 Section II 1). On October 20, 2021, DWR staff documented with a video of improperly operating waste application equipment. The waste irrigation system was not operating with proper pressure which caused the sprinklers to not cover the area as designed. In addition, they were not turning causing them to spray in one place which resulted in ponding and run off. Some sprinklers were stopped up with trash and some risers were missing sprinkler heads. The failure to maintain the application fields was noted in violation 3. Required Corrective Action for Violation 8: In the future, maintain the waste application equipment as required in the facility's permit. Train staff to inspect the system when it is cut on and continue to monitor the system at all times. If any issues are seen the system should be cut off and repaired before continuing to operate. D_E NORTH CAROLINA Gppnrtm0M nl Fmlmmmenlsl Qnallly North Carolina Department of Environmental Quality I Division of Water Resources Fayetteville Regional Office 1225 Green Street, Suite 714 I Fayetteville, North Carolina 28301 910.433,3300 Page 7 Prestage Farms January 5, 2022 The Division of Water Resources requests that, in addition to the specified corrective action above, please submit the following items on or before (30 days from the receipt of this letter): 1. An explanation from the OIC (Zackery Alphin) for this farm regarding how these violations occurred. 2. A list from the OIC (Zackery Alphin) concerning the steps that will be taken to prevent these violations from occurring in the future 3. A list from Randy Barefoot concerning the steps that will be taken to prevent these violations from occurring in the future. 4. A copy of the IRR 1 and IRR 2 forms for summer crops 2021 and winter crops 2021. 5. Harvest records for 2021 You are required to take any necessary action to correct the above violations on or before January 31, 2022, and to provide a written response to this Notice 10 days from the receipt of this letter) Please include in your response all corrective actions already taken and a schedule for completion of any corrective actions not addressed. As a result of the violations in this Notice, this office is considering a recommendation for a civil penalty assessment to the Director of the Division. If you wish to present an explanation for the violations cited, or if you believe there are other factors, which should be considered, please send such information to me in writing within ten (10) days following receipt of this letter. Your response will be reviewed, and, if an enforcement action is still deemed appropriate, it will be forwarded to the Director and included for consideration. Failure to comply with conditions in a permit may result in a recommendation of enforcement action, to the Director of the Division of Water Quality who may issue a civil penalty assessment of not more that twenty-five thousand ($25,000) dollars against any "person" who violates or fails to act in accordance with the terms, conditions, or requirements of a permit under authority of G.S. 143-215.6A. If you have any questions concerning this Notice, please contact Steve Guyton at (910)303-0151 or me at (910) 433-3336. Sincerely, —DocuSignedd by: _ --,kiNcreittALIEen Regional Supervisor Water Quality Regional Operations Section Division of Water Resources cc: FRO Compliance Animal Files-Laserfiche Zack McCullen D_E NORTH CAROLINA Gppnrtm0M nl Fmlmmmenlsl Pinny North Carolina Department of Environmental Quality I Division of Water Resources Fayetteville Regional Office 1225 Green Street, Suite 714 I Fayetteville, North Carolina 28301 910.433,3300