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HomeMy WebLinkAboutNCG050428_Boral Composites Inc. Updated SWPPP_20211229W Westlake I Chemical. CERTIFIED MAIL #7016 3560 0001 0798 6885 .December 27, 2021' Jesse McDonnell NC DEQ Mooresville Regional Office 610 East Center Avenue,Suite_301 Mooresville, NC 25115 RE Westlake Royal Buildin&Products Trxterior— Plant 3 Storm Water InspectiiontResponse: Dear Mr. McDonnell:. Westlake Royal Building Products; a Westlake Company Paul Barron; P.E. ■ Senior it vironm ntal Manager 815 Maurice Dr. ■ Cedar Park, TX 786I3-4090 Ph: (512) 560-670. RECEIVED DEC 2 (R 2021 M-Nt4-©EMI.R t«.artd' duality Section MPA(Milte Regiortal Offico Please find this letter in response to the storm water compliance items noted from the routine storm water compliance evaluattton inspection that, was performed -on- October. 6, 2021. All items noted from the routine inspection have been remedied. The following list are the items addressed along with. a response and/or reference ° to.an attachment: -e List of significant spills :occztm.ng during the: past.3 years Table 5.1— Reportable Quantity Spill/Leak History (3 years) in: Section 5 has been added to -record any significant spills. There have been no significant spills at the facility within the last 5-years. This table is provided -as Attacliment 1. • Documented .employee training Site .specific training materials were developed and employee training has .been administered 'and'willcontinue onanannual basis and for new hires- The training materials and sign in sheet for employee training is provided at Attachment 2. Plan:reviewed and updated annually The. SVVPPP has been thoroughly reviewed and revised.as necessary. An updated copy of the SWPPP;is provided.as Attachment 3. SVV?PR.lMplernented` December 27, 2021 The SWPPP has been certified inder:plant management and fully implemented. The new signed certification sheet is provided as Attachment 4. Semi-annual qualitative monitoring._ A representative storm event occurred on October Sh and samples were taken from the four outfalls. In addition, we are following up with quotes on recommendations you provided for Storm Water Outfalls numbers 2 and 3 as well as the basinby the sand filter. The monitoring forms are located. at.Attachment 5.. • All non -storm water discharges evaluated There are currently no -non -storm water discharges at the facility and this has been noted: and :certified' .orr Worksheet 2 -- Non -Storm Water Assessment Certification located in Appendix A.. The signed: certification page: is Iocated_asAttachment 6-. Please note- -Born1: Composites is changing names to Westlake: Rayal Bi fding; Products: When the new filing with the secretary of State s:complete, we will submit a Notice of Charge or and new Notice of Intent and Notice of Termination as appropriate: If you have any additional: questions or require any additional information, please do not hesitate to ;contact me by phone at (5I2)560.6763 or by email at pbarron@westlake.net. westlake.net. Sincerely, %Sclm- —__ Paul Barron, P.E. Senior Environmental Manager Attachments (6) -2- ATTACHMENT 1 Fes' d N d C � U) d � N N d d a� a d O Z O L C N O C C. O HN+ d v �a d N 7 N U c O V N d O C 2 v 4. O C J — d *a E d V � c L Ln ATTACHMENT 2 *4%O N N N 4� mo (1) U. V V N 4—' O C O •� > C: O (10 V cn 4-' C W E 0 L. V O Z a. 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C: N O or — co O •r� >- 3: C: ==noO • cn o� M . m C-A cn LLjl O V _ � � O O V Z - O �::E O � W MSGP Documentation Westlake Royal Building Products - TruExterior - Plant 2 NCGO50428 Employee training Training Date: l 2 2 v 2 l TrainiiDescription: Storm Water Training annual and/or new hire Trainer: / ' Employee(s) trained Print Employee signature I -rraIAja ' ,Gr �✓ CA 4,a A d' � .•c.�JG•� .�eiri'/ •C�G� � dk- Y ATTACHMENT 3 R OYA L Building Products A Westlake Company Westlake Royal Building Products TruExterior — Plant 2 Stormwater Pollution Prevention Plan 175 Circle M Drive Salisbury, NC 28144 IDeceirnherc 2 0211 - flewg1to n 2 REVIIIEW' D - VII`I1 H CHnNGES/UPDAPI ES BY PAU L BARRON IN 11EID 600 CHASTAIN ROAD, SUITE 320 • KENNESAW, GA • 30144 • 678/385.1323 • FAx 678/385.1324 TABLE OF CONTENTS ExecutiveSummary............................................................................................................... ix DistributionList..................................................................................................................... xi PollutionPrevention Team.................................................................................................... xi Certification.......................................................................................................................... xiii SECTION1 Introduction....................................................................................................1-1 SECTION2 Site Description.............................................................................................. 2-1 2.1 Identification of Outfalls..................................................................................... 2-2 2.2 Site Operations.................................................................................................... 2-3 SECTION 3 Inventory of Significant and Exposed Materials ......................................... 3-1 SECTION 4 Risk Identification and Summary of Potential Pollutant Sources ............. 4-1 4.1 Material Delivery, Loading and Unloading........................................................ 4-1 4.2 Indoor Storage Activities.................................................................................... 4-1 4.3 Outdoor Storage Activities................................................................................. 4-1 4.4 Outdoor Process Area Activities........................................................................ 4-2 4.5 Significant Dust or Particulate Generating Processes ........................................ 4-2 4.6 Waste Disposal Facilities.................................................................................... 4-2 SECTION 5 Significant Spills and Leaks.......................................................................... 5-1 SECTION6 Non-Stormwater Discharges......................................................................... 6-1 SECTION7 Best Management Practices.......................................................................... 7-1 7.1 Good Housekeeping Measures and Controls...................................................... 7-1 7.1.1 Operation and Maintenance.................................................................... 7-1 7.1.2 Material Storage Practices...................................................................... 7-1 7.1.3 Material Inventory Procedures............................................................... 7-2 7.1.4 Employee Participation........................................................................... 7-2 7.2 Preventive Maintenance...................................................................................... 7-2 7.3 Spill Prevention and Response Plan................................................................... 7-2 7.3.1 Identification of Potential Spill Areas .................................................... 7-2 7.3.2 Spill Response Procedures and Equipment ............................................ 7-3 Sage Environmental Consulting, L.P. vii Westlake Roval Building Producs - Tri(Exterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan 7.4 Employee Training............................................................................................. 7-3 7.4.1 Spill Prevention and Response............................................................... 7-3 7.4.2 Good Housekeeping................................................................................ 7-3 7.4.3 Materials Management Practices............................................................ 7-4 7.5 Sediment and Erosion Control............................................................................ 7-4 7.6 Management of Runoff....................................................................................... 7-4 SECTION8 Inspections...................................................................................................... 8-1 8.1 Facility Inspections............................................................................................. 8-1 8.2 Semi -Annual Visual Inspections........................................................................ 8-1 8.3 Annual Update and Certification of Non-Stormwater Discharges ..................... 8-1 SECTION9 Monitoring...................................................................................................... 9-1 9.1 Existing Data...................................................................................................... 9-1 9.2 Permit Requirements.......................................................................................... 9-1 9.2.1 Qualitative Monitoring........................................................................... 9-1 9.2.2 Analytical Monitoring............................................................................ 9-1 SECTION 10 Recordkeeping and Reporting..................................................................10-1 10.1 Sampling and Maintenance Activities.............................................................. 10-1 10.2 Inspections........................................................................................................ 10-1 LIST OF APPENDICES Appendix A North Carolina General Permit No. NCG050000 Appendix B Worksheets from EPA's SPPP Guidance Material Appendix C Facility Figures Appendix D Inspections and Reports Sage Environmental Consulting, L.P. viii 64'estlake Royal Building Producs - 7ruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan EXECUTIVE SUMMARY This Stormwater Pollution Prevention Plan (SPPP) was prepared for the Westlake Royal Building Products (WRBP) Plant 2 (Facility), located in Salisbury, Rowan County, North Carolina, to comply with the North Carolina National Pollutant Discharge Elimination System (NPDES) General Stormwater Permit No. NCG050000 (General Permit No. NCG050000). The General Permit (GP) is administered by the North Carolina Department of Environment Quality (NCDEQ) and was issued to the Facility in response to their 2018 Notice of Intent (NOI) to be covered by the GP. The Facility was granted coverage under NCG050000 through NCG050428 on 6/1/2018. The intent of the SPPP is to minimize pollution of stormwater runoff from the Facility. The SPPP specifies the procedures the Facility personnel will follow, the engineering controls that are or will be implemented to prevent stormwater from comingling with potential pollutants, or to contain potentially contaminated stormwater. The GP requires compliance with the SPPP. Items of particular interest for the SPPP include those listed below. • A copy of the GP is included as Appendix A. This SPPP has been written to comply with the requirements of Part II Section A of the General Permit. • Section 7.0 of this SPPP describes the semi-annual facility inspections and visual inspections that must be conducted. Please note that the facility inspection differs from the visual inspection performed at each stormwater outfall. The facility inspection involves inspecting the facility's stormwater control systems, plant equipment, and systems. The visual inspections involve collecting stormwater samples from each outfall, conducting a visual assessment of each sample, and documenting the observations • The SPPP is amended whenever there is a change in design, construction, operation, or maintenance that has a significant effect on the potential for the discharge of pollutants to surface waters. The SPPP is also amended if the procedures in the SPPP prove to be ineffective in eliminating or significantly minimizing pollutants from potential sources. • This document may be revised frequently. Therefore, document control is necessary to make sure that changes are incorporated in an effective manner. Each time the SPPP is amended or updated, the date of the latest revision is included on the cover page and page number v. If worksheets are updated, the revision number and the date of the revision are inserted in the upper right hand corner. Worksheets that are replaced are kept on file as a reference. The SPPP document and all attachments are maintained at the Facility; unless a copy is specifically requested by a regulatory agency. Sage Environmental Consulting, L.P. ix TVestlake Royal Building Producs - TritExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan The Pollution Prevention Team Leader will inspect designated Facility equipment and areas and visually inspect the stormwater discharge from all outfalls semi-annually, as described in Part II Section C (Stormwater Discharges: Qualitative Monitoring Requirements) of the GP No. NCG050000, Part II Section A.5 (Facility Inspections) and Part III Section D.2 (Recording Results) of this SPPP. Sage Environmental Consulting, L.P. x JVestlake Royal Building Produes - 7ruE.eterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan DISTRIBUTION LIST Copy Person Location 001 Mr. Daniel Andaya Plant Manager Westlake Royal Building Producs - TruExterior - Plant 2 Salisbury, NC 002 003 Document Control and Revision History Date of Revision Revision No. May 2015 Original Produced by: Kristen Bartlett, CHMM, REM, CIPS; James Edward Cooper Jr., PE Sage Environmental Consulting, LP, Atlanta, GA May 2016 R-01 Michael Ci ullo & stormwater team December 2021 R-02 Paul Barron R-03 R-04 R-05 R-06 R-07 R-08 POLLUTION PREVENTION TEAM Name: Mr. Keith Lang (Team Leader) Title: Maintenance Manager Phone: (336) 567-2953 Responsibilities: Coordination of all stages of the SPPP development, implementation, and employee training program, perform quarterly inspections and the annual comprehensive site evaluation; conducts required inspections and samplings, keeps records and ensures reports are prepared and properly filed; maintains and revises the SPPP. Name: Mr. Matthew McDowell (Alternate Team Leader) Title: EH&S Specialist Sage Environmental Consulting, L.P. xi Westlake Roval Building Producs - DuExterior — Plant 2 Deeember 2021 Stormwater Pollution Prevention Plan Phone: (704) 431-0035 Responsibilities: Alternate stormwater pollution prevention team leader and Environmental and Safety Coordinator. Name: Mr. Daniel Andaya (Team Member) Title: Plant Manager Phone: (704) 210-1185 Responsibilities: Overall responsibility for the plant. Name: Mr. Nate Mayse (Team Member) Title: Process Engineer Phone: (980) 432-3237 Responsibilities: Alternate Team Member. Sage Environmental Consulting, L.P. A 6Yestlake Royal Building Producs - TruEve'ior — Plant 2 December 2021 Stormwater Pollution Prevention Plan CERTIFICATION I, Daniel Andaya, certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Signature Daniel And Name Plant Manager Title Date Sage Environmental Consulting, L.P. xiii PPestlake Royal Building Producs - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan SECTION 1 INTRODUCTION All facilities covered by the North Carolina Department of Environment Quality's June 1, 2018,National Pollutant Discharge Elimination System (NPDES) General Permit No. NCG050000 (the General Permit, NCG050000) must prepare and implement a Stormwater Pollution Prevention Plan (SPPP). The intent of the SPPP is to evaluate potential pollution sources at the Facility. After the evaluation, the Facility selects and implements appropriate measures to prevent or control the discharge of pollutants in stormwater runoff. The stormwater pollution prevention approach focuses on three objectives: 1. To identify sources of pollution potentially affecting the quality of stormwater discharges associated with industrial activity from the Facility; 2. To describe and outline implementation of practices to minimize and control pollutants in stormwater discharges associated with industrial activity from the Facility; and 3. To provide a mechanism for compliance with the terms and conditions of the General Permit. The development of a SPPP involves the items listed below. • Formation of a team of qualified Facility personnel who will participate in the development, implementation and maintenance of the SPPP; • Assessment of potential on -site stormwater pollution sources; • Selection and implementation of appropriate management practices and controls; and • Annual evaluation of the SPPP to prevent stormwater pollution and comply with the terms and conditions of the General Permit. This SPPP document is a foundation for the Facility's stormwater pollution prevention program. As conditions and practices at the Facility change to accommodate new methods of production, storage and material transfer; this document is revised accordingly. The SPPP describes activities, materials, and physical features of the Facility that may contribute pollutants to stormwater runoff. The procedures and methods that are used to minimize these impacts are incorporated into the plan. Worksheets were developed based on the Environmental Protection Agency's (EPA) guidance document for developing SPPPs (EPA 833-B-09-002) that were used when creating this document. These worksheets are located in Appendix B. Sage Environmental Consulting, L.P. 1-1 14'estlake Royal Building Producs - TruFxterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan SECTION 2 SITE DESCRIPTION The Facility is situated on approximately 20.57 acres located at 175 Circle M Drive, Rowan County, Salisbury, North Carolina. The site consists of a 121,582 square foot industrial building with two loading areas, a parking lot, a recreational canopy, an above ground water tank, and an outdoor storage area. The industrial building houses offices, a manufacturing floor, a maintenance area, a flammable storage cabinet, and the paint storage area. The only indoor industrial activity at the site is the manufacturing of new building composites for exterior use. Additionally storage of in -process and finished product material occur at the site. Saw dust is a byproduct of the composite manufacturing process. The saw dust is controlled by two dust collectors, as well as collected by sweeping and floor washing. The dust collectors are located on the southeast side of the industrial building. All saw dust is hauled off -site. Loading areas are located to the north and south of the building. The parking lot is located on the west side of the building at the entrance to the industrial building. In -process and finished product is stored in the designated storage area along the southern boundry of the property. The site is developed with an asphalt and concrete groundcover to include the buildings, driveways, canopies, water tank, loading, and parking areas. The outdoor product storage area consists of crusher run that is considered partially impervious. The remaining area consists of undeveloped and grassy areas. Approximately 48% of the Facility is impervious to stormwater. The site is secured by perimeter fencing. The Facility's entrance gate is locked during non - operating hours. The site is bound by Cedar Springs Road to the west, Circle M Drive to the north, and wooded areas to the south and east. Industrial sites are located to the north and east while residential and undeveloped sites are located to the west and south. Operations located withing the belt production room are covered under a Spill Prevention Control and Countermeasures (SPCC)Plan. These operations and liquids include the polyol totes and MDi totes. Vehicle maintenance is performed on -site by a Westlake Royal Building Products approved sub -contractor. The location of the Facility and the topographic, hydrologic and cultural features of the surrounding area are shown on Figure 1 in Appendix C. Figure 1 was developed from the United States Geological Survey (USGS)Rowan Mills, Salisbury, China Grove & Rockwell Quadrangle, North Carolina, 7.5 Minute Series (Topographic) map, dated 2019. The center of the Facility is located at approximately 35° 37' 54.1" north latitude and 80' 31' 49.8" west longitude. The Facility gently slopes to the northwest and is at an approximate elevation of 770feet above mean sea level (MSL). The site layout, stormwater flow, outfalls, receiving stream, industrial activities, and best management practices (BMPs) are depicted in Figures 2 and 3 of Appendix C. Sage Environmental Consulting, L.P. 2-1 Westlake Royal Building Producs - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan 2.1 Identification of Outfalls The stormwater from the Facility will either be absorbed by the pervious ground cover, or be ultimately discharged to the Grants Creek. Stormwater drainage from the site flows into drop inlets and ditches which discharge off -site at the following outfalls: • Outfall # 1 — Site entrance on the west of the property boundary — Impervious runoff is comprised of the finished product and in -process graveled storage area to the southeast and some road surfaces. The Outfall receives diffused flow from the grassy/vegetated area to the southwest and the grassy area south of the water tank. The total drainage area is an estimated 7.91 acres with 44% of that being impervious. The outfall moves north along Cedar Springs Road to an unnamed tributary then flowing into Grants Creek. Outfall #2 — Undeveloped land to the west of the industrial building, 30 feet west of the parking lot — Impervious runoff is comprised of the parking lot, southern loading area, southern half of the industrial building roof, and majority of road surfaces. All impervious flow is captured by the site's stormwater conveyance system via drop inlets at various points along the road surfaces and southern loading area. The southern loading area is slopped towards a 265 foot grate inlet that contributes to Outfall #2. The outfall receives diffused flow from the undeveloped area west of the industrial building and the grassy area north of the water tank. The total drainage area is an estimated 9.76 acres with 46% of that being impervious. The outfall moves west in the undeveloped portion of the site until it adjoins the northern ditch flow along Cedar Springs Road to an unnamed tributary which flows into Grants Creek. Outfall #3 — Loading area northwest of the industrial building — Impervious runoff is comprised of the northwest corner of the industrial building roof and loading area. The outfall receives diffused flow from the grassy area to the northwest of the industrial building. The total drainage area is an estimated 0.48 acres with 68% of that being impervious. The outfall moves west along Circle M Drive to an unnamed tributary which flows into Grants Creek. Outfall #4 — Grassy area north of the industrial building — Impervious runoff is comprised of the majority of the northern half of the industrial building roof. The outfall receives diffused flow from the grassy area to the north and west of the industrial building. The total drainage area is an estimated 1.77 acres with 66% of that being impervious. The outfall moves west along Circle M Drive to an unnamed tributary which flows into Grants Creek. Conditions related to stormwater pollution prevention were evaluated for the Facility. Manufacturing operations are conducted in the industrial building. Outdoor activities include the transfer and storage of in -process and finished product materials. Figure 2 and 3 in Appendix C depicts the following stormwater related features of the Facility: • Facility boundaries; • Buildings, and structures; Sage Environmental Consulting, L.P. 2-2 [Vestlake Royal Building Produes - TruEzterio• — Plant 2 December 2021 Stormwater Pollution Prevention Plan • Undeveloped, vegetated, and paved areas; • Stormwater outfalls (discharge point); • Stormwater conveyance system/drop inlets; • Stormwater drainage patterns; and • Potential pollutant sources. 2.2 Site Operations Boral Building Products — BCI was purchased by Westlake Chemical in October 2021 and rebranded as Westlake Royal Building Products — TruExterior. The TruExterior facilty began operations at Plant 2 in the Spring of 2015. Prior to the TruExterior facility, the Facility was owned by Lerner Shoes, Inc and operated as a Rack Room Shoes warehouse. Westlake Royal Building Products — TruExterior operates under the SIC Code 3086 - Plastic Foam Products. Operations are generally three (3) shifts per day, 24 hours a day, and five (5) days per week. The Facility operates on Saturday and Sunday if production requires it. When operating at full capacity, the Facility will employ approximately 50 people including production, maintenance, management, and administration personnel. The primary manufacturing process starts with 8-20 foot long boards brought in as in -process product. The boards are fed to Plant 2's "finishing process" on a conveyor. The boards are cut to the appropriate product shape on a moulder, sanded to the desired thickness, painted with a water based paint, and dried in a NIR oven. The boards are stacked on pallets where quality control is confirmed. Quality control ensures proper dimensions, angles, paint adherence, and appearance. The pallets are covered, strapped, labeled, and placed in the product storage area. The boards are loaded on to flatbed trucks for transport to the customers. A secondary semi -manual manufacturing process includes: a moulder, sander, painter and rip saw for making smaller quantities of certain products. In -process and finished product materials are shipped to the site for finishing or storage. Water based paints are the only raw materials for finishing of composites that are received at the plant. Containment is provided in the loading area and used during the delivery of the water based paints. Additional gas, oils, paints, etc. are stored inside in the containment area, or the maintenance area. Used oil is not stored on -site. The Facility has several propane -powered forklifts. The maintenance of the forklifts is performed on -site by a Westlake Royal Building Products approved sub- contractor. The contractor removes the oil from the Facility and properly disposes it. The facility has one 400,000 gallon above ground storage tank (AST) for water used only for the Facility's fire suppression system. Worksheet 1 of Appendix B details the above ground storage water tank on -site. Sage Environmental Consulting, L.P. 2-3 Westlake Royal Building Producs - TruExterior —Plant 2 December 2021 Stormwater Pollution Prevention Plan The primary solid waste generated by the site's manufacturing process. The waste includes discarded/rejected finished material and sawdust resulting from manufacturing process. Small amounts of waste associated with minimal daily office and production activities are generated as solid waste and are disposed of in trash containers located at the site. Waste from production areas could include items such as cardboard, floor sweepings, protective wrapping, and banding. The site disposes of its general solid waste through a contracted solid waste company. The contractor hauls the solid waste to the Rowan County Solid Waste Landfill at least twice a week. In addition to TruExterior's manufacturing activities, the Westlake Royal Building Products R&D support group also performs some activities in the main production building. This includes making and evaluating potential new TruExterior products. The primary wastes generated are similar to those generated by TruExterior, but involve much smaller quantities. These materials (mainly similar saw dust, cardboard, floor sweepings, wrapping, banding, lunchroom material, etc.) are disposed of with the TruExterior waste. Sage Environmental Consulting, L.P. 2-4 Westlake Royal Building Produes - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan SECTION 3 INVENTORY OF SIGNIFICANT AND EXPOSED MATERIALS To assess possible contamination of stormwater as it exits the facility as runoff and through Outfalls, an inventory of materials and operational management practices was compiled. The evaluation identified which materials or practices may affect the quality of stormwater runoff. The types of Facility materials handled, stored or processed, and the general management practices that may affect runoff are included in this inventory. "Significant materials" are defined in the General Permit No. NCG050000 as: • Raw materials; • Fuels; • Solvents, detergents, and plastic pellets; • Finished materials; • Hazardous substances; • Section 313 of SARA Title III chemicals; • Fertilizers and pesticides; and • Waste products. These categories of significant materials include potential stormwater pollutants such as sawdust, oils, paints, etc. that can impact off -site aquatic ecosystems. An inventory of the Facility's significant materials that have a potential to contribute pollutants to stormwater runoff is included in Worksheets 1 and 3 of Appendix B. While the Facility does receive, store, use and ship materials that are considered potential stormwater pollutants, the Facility is generally constructed and managed to minimize the contact with stormwater. Sage Environmental Consulting, L.P. 3-1 Westlake Royal Building Produes - TritE.tterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan SECTION 4 RISK IDENTIFICATION AND SUMMARY OF POTENTIAL POLLUTANT SOURCES Activities, materials, and physical features at the Facility with the potential for contributing significant pollutants to stormwater were evaluated. The potential stormwater pollutant sources are summarized on Worksheet 3 in Appendix B. Existing control and management measures are discussed further in Section 6.0. The Facility activity evaluations presented below describe potential pollutant sources and the risk that they pose for causing stormwater contamination. 4.1 Material Delivery, Loading and Unloading Raw materials, in -process products, finished products and supplies are delivered to the Facility by truck. In addition, finished product exits the site by truck. The site's only raw materials are water based paints. The southern loading area is graded towards the inline grate in the center and collected by the conveyance system to Outfall #2. The northern loading area is not expected to be used for loading or unloading water based paints. A spill in the southern loading area of the Facility would flow to the inline grate where it would be dyked in the conveyance system and contained. A Westlake Royal Building Products approved sub -contractor would then properly dispose of the spilled material. Spill supplies are located inside the building in order to respond to any material spill that escapes containments or hydraulic oil that could leak from delivery trucks. The potential for stormwater to come in contact with the water based paints and supplies during truck loading and unloading is minimal. 4.2 Indoor Storage Activities Storage of the water based paints will be in the facility in a dyked area designed for secondary containment. Any spillage of water based paints in the containment area will be cleaned by Westlake Royal Building Products personnel and then properly disposed of according to state and federal regulations. 4.3 Outdoor Storage Activities Outside storage consists of in -process and finished product material. All material stored outside will be wrapped in plastic to ensure minimal exposure to stormwater. Outdoor vehicles and vehicle maintenance account for the reminder of oil related activities at the site which have the potential to contaminate the Facility's stormwater. Maintenance on forklifts is performed on -site by a Westlake Royal Building Products approved sub- contractor. Vehicle washing does not take place on -site. Sage Environmental Consulting, L.P. 4-1 lVestlake Royal Building Producs - 7ruE.xterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan 4.4 Outdoor Process Area Activities No outdoor manufacturing activities are performed at the facility. 4.5 Significant Dust or Particulate Generating Processes Saw dust is a byproduct of the composite manufacturing process. The saw dust is controlled by two dust collectors, regular sweeping, and floor washing. The dust collectors are located outdoors adjacent to the southeast side of the industrial building. The dust is hauled off -site by a Westlake Royal Building Products approved sub -contractor. The dust collectors utilize auger technology to ensure no dust waste comes in contact with the atmosphere when being transfered to two dumpsters that are used to haul off -site. 4.6 Waste Disposal Facilities Waste generated at the Facility primarily consists of discarded finished material and sawdust resulting from finishing process. In addition to the two dumpsters mentioned above for saw dust, general office waste that includes cardboard, paper, plastic, etc. is discarded as solid waste is collected in two large dumpsters located on the southeast and northwest corners of the building. A hauler than transports the waste from the four dumpsters to the Rowan County Solid Waste Landfill twice a week. The Facility is evaluating ways to minimize waste in the future by re -using sawdust in the manufacturing process or finding other external uses for the material. Sage Environmental Consulting, L.P. 4-2 lVestlake Royal Building Producs - DwExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan SECTION 5 SIGNIFICANT SPILLS AND LEAKS As of this revision, December 2021, there have been no significant spills or leaks at the Westlake Royal Building Products - TruExterior — Plant 2. In the event of a significant spill and/or leak, the incident should be recorded in this section as specified below: If a significant spill or leak of a reportable quantity occurs, this document will be updated with details of the spill and the cleanup. The spill information will remain part of the SPPP for at least three years from the date of the significant incident. Significant spills or leaks include releases in excess of reportable quantities, defined as: A quantity of a hazardous substance or oil spilled or released within a 24-hour period of time that exceeds the reportable quantity (RQ) level assigned to that substance under CERCLA or the Clean Water Act. Hazardous substance levels or quantities are defined in terms of gallons or pounds. Regulations listing these quantities are contained at 40 CFR 302.4, 40 CFR 117.21 and 40 CFR 110.10. For oil products, a release is defined as harmful quantities that can cause a sheen or discoloration of surface waters. A release, as used in this statement, is defined to include any spilling, leaking, pumping, pouring, emitting, emptying, discharging, injecting, escaping, leaching, dumping, or disposing into the environment that could result in a contaminated point -source discharge of stormwater. The SDS (Safety Data Sheet) should be consulted as a guide. If a significant (reportable) spill or leak occurs, the location will be noted on Table 5.1 on the following page. Other discharges that may affect stormwater quality will be documented and maintained with the SPPP records as described in Section 9.0 of this SPPP. Sage Environmental Consulting, L.P. 5-1 Westlake Royal Building Producs - Tru[;_rterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan d � N C 3 d N c�• .a m O Z O t a) C N! O c C. O Ul G1 0 � Q a) N c O r y d O c ua O c (� a) c® N h oa SECTION 6 NON-STORMWATER DISCHARGES Non-stormwater is any water that is not a direct result of a storm event. Examples inckde process water, non -contact cooling water, and sanitary wastewater. When non-stormwater enters a stormwater collection system, it often can become a significant source of pollution to receiving waters. Under the requirements of General Permit No. NCG050000, most of these non-stormwater discharges are considered illicit discharges and must either be eliminated or covered by an individual NPDES permit. Allowable non-stormwater discharges are found in Part VI of the General Permit. The Pollution Prevention Team leader will evaluate the Facility for the presence of non- stormwater discharges to the Outfalls and runoff on an annual basis per the requirements of the General Permit. The evaluation will be conducted through visual observation during dry weather and documented on Worksheet 2 in Appendix B. Sage Environmental Consulting, L.P. 6-1 61"estlake Royal Building Producs - TruExterior —Plant 2 December 2021 Stormwater Pollution Prevention Plan SECTION 7 BEST MANAGEMENT PRACTICES Best Management Practices (BMPs) are measures taken at the Facility to reduce the amount of pollution entering surface waters. BMPs are broad ranging. BMPs may include processes, activities or physical structures. BMPs are aimed at preventing spills and controlling stormwater contamination. They include stressing the importance of management and employee awareness of potential spill situations, and site activities that could result in stormwater contamination. Baseline BMPs are practices that are inexpensive, relatively simple, and are applicable to a wide variety of industries and activities. Advanced BMPs are more specific and may require construction or additional equipment where baseline BMPs do not provide adequate control of stormwater pollution sources. The following sections describe existing BMPs. Worksheet 4 is included in Appendix B to summarize these ongoing BMPs. 7.1 Good Housekeeping Measures and Controls Good housekeeping practices are designed to maintain a clean and orderly work environment. The types of good housekeeping measures listed below have been implemented in an effort to prevent pollutants from entering stormwater discharges. 7.1.1 Operation and Maintenance • Floors and ground surfaces are kept clean; • Solid waste materials are stored in uncovered dumpsters located to the northwest and southeast of the building. Solid waste is transferred at least twice a week to the local landfill by the waste hauler; • Spillage, especially outside, is promptly contained/controlled, characterized, and properly disposed of at an approved facility; and • Equipment, such as drop inlets/conveyance structures, are routinely inspected to ensure they are maintained in good working order. 7.1.2 Material Storage Practices • Adequate space is provided to facilitate water based paint transfer and easy access for inspections; • Containers, drums and bags of material are stored away from direct traffic routes to prevent accidental spills; and • Metal containers are stored on pallets to prevent corrosion. Sage Environmental Consulting, L.P. 7-1 1,11'estlake Royal Building Producs - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan 7.1.3 Material Inventory Procedures • An up-to-date inventory of all materials is maintained; and • All containers are labeled showing the name of the material, the expiration date and the health hazards, if applicable. 7.1.4 Employee Participation Importance of good housekeeping and spill cleanup procedures will be communicated to employees through safety meetings and briefings at least annually, but as often as necessary. 7.2 Preventive Maintenance The Facility's preventative maintenance practices include periodic inspection of equipment and systems to uncover conditions thatcould cause breakdowns or failures resulting in discharges of pollutants to surface waters. The following areas will be inspected for preventative maintenance needs: • Outside raw material storage area; • Pole mounted electrical transformer: • Raw material loading/unloading area; and • Stormwater drop inlets/conveyance structures. If it is determined that the loading area is impacting the quality of the site's Stormwater run- off, the site will immediately begin implementing corrective actions to minimize and eventually eliminate the potential for stormwater pollution. Inspection and testing records will be maintained at the Facility and noted in the SPPP when they are related to stormwater pollution prevention. 7.3 Spill Prevention and Response Plan This section outlines the steps to be taken to identify and characterize potential spills, to eliminate or reduce spill potential and to respond if a spill should occur. 7.3.1 Identification of Potential Spill Areas An inventory of materials is provided on Worksheet 1 of Appendix B, and site drainage patterns are identified on Figure 2 of Appendix C. The potential for spills ranges from small leaks during material loading to larger releases from equipment failure. The areas at the Facility where spills are most likely to occur are listed below. • Solid waste handling for transportation off -site; • Pole mounted electrical transformer; and • Bulk loading/unloading of water based paints and supplies. Sage Environmental Consulting, L.P. 7-2 Westlake Royal Building Produes - '1'ruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan 7.3.2 Spill Response Procedures and Equipment In the event of a spill, the area will be immediately isolated. The manager on duty will be notified. If the spill is less than five (5) gallons, the spill kit will be obtained from either the loading dock or production area. Trained employees will wear the proper PPE (Personal Protective Equipment) and clean-up the spill utilizing the spill kit. Storm and sewer drains will be immediately diked or blocked as needed. When necessary, materials will be absorbed with an in-house bulk absorbent. Absorbed or unusable materials will be stored in appropriate containers. These materials will be properly labeled and stored according to local, state and federal regulations until proper disposal can be ascertained. If the spill requires clean-up beyond the capabilities of Facility employees, a Westlake Royal Building Products approved sub -contractor will be contacted and the appropriate local agencies will be notified. In the rare case of a chemical fire or other life threatening situation, Salisbury Fire Department Station No. 6 will be contacted at (704) 638-5356. 7.4 Employee Training Employee training will be conducted to inform employees of the components and goals of the SPPP. Stormwater pollution prevention will be discussed during Facility safety meetings. Worksheets 1, 3 and 4 of Appendix B should be distributed to employees to provide an overview of the stormwater pollutants onsite and the BMPs designed to control them. Worksheet 5 of Appendix B identifies the trainings topics, schedule and attendees. A brief description of the topics covered by the training program is presented below: 7.4.1 Spill Prevention and Response • All employees will be provided with an awareness level of training related to the general requirements of the General Permit and SPPP; • Employees involved in the stormwater pollution prevention program are shown the potential spill areas and drainage routes at the Facility; • Employees will be given instructions on how to report spills and the appropriate individuals to contact; • Material handling procedures and storage requirements will be discussed; • Employees responsible for spill response activities will be taught how to implement the Facility spill response procedures quickly and safely; and • Employees responsible for collecting stormwater samples for the visual inspection will be instructed in the proper sampling techniques. 7.4.2 Good Housekeeping Employees will be instructed to sweep and mop in their work areas, as appropriate, to prevent stormwater from becoming contaminated with waste materials; Sage Environmental Consulting, G.P. 7-3 IVestlake Royal Building Producs - TrilEXterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan • Employees are instructed to promptly clean up spilled materials to prevent stormwater from becoming contaminated; • Employees are instructed on good housekeeping procedures. Spill response equipment and supplies will be demonstrated for all employees. • Where appropriate, employees will be provided instructions on the proper methods to secure drums and other containers. Those working near containers/drums are also instructed to routinely check the integrity of the containers to ensure there are no leaks and that all containers are properly closed. 7.4.3 Materials Management Practices • Employees will be instructed to maintain materials in an organized manner; and • Annually, personnel with day-to-day responsibility for spill prevention and response will be briefed by the SPPP Team Leader on spill response procedures. Employee training sign -in logs are used to document all training sessions that include stormwater pollution prevention items. SPPP training records are kept with this document in Appendix D. 7.5 Sediment and Erosion Control Suspended solids in stormwater runoff are controlled at the Facility by proper management of the finished materials storage area and maintaining grass and tree cover in undeveloped site areas. Should barren ground be exposed to stormwater, silt fences, hydro -seeding, erosion matting, grass seeding, and/or grass sod will be utilized control soil erosion and sediment 7.6 Management of Runoff Facility drainage pathways and stormwater control structures are illustrated on Figure 2 and Figure 3 in Appendix C. The primary stormwater control system includes a stormwater conveyance system along all roads and the southern loading area. The southern loading area has a 265 foot inline grate that connects to the conveyance system. There are multiple drop inlets to the system with a majority discharged to outfall #2. Best management practices for this conveyance system include routine evaluation of the effectiveness of the Facility's drop inlets, inline grate, grass, ditches and all outfalls. Sage Environmental Consulting, L.P. 7-4 Westlake Royal Building Producs - "1'ruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan SECTION 8 INSPECTIONS The following section describes the inspections required for the Facility per General Permit No. NCG050000. 8.1 Facility Inspections The Facility is required to conduct semi-annual inspections of the site and all stormwater systems (e.g. stormwater collection/conveyance structures, waste containers, and bulk material storage and tanks/drums/containers) in accordance with Part II Section A.5. (Facility Inspections) of the General Permit No. NCG050000. This requirement is in addition to the required semi-annual visual examination of stormwater samples. The inspections must occur once during the first half of the year (January to June) and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more frequently). The facility inspection report form, included in Appendix D, will document the minimum requirements of the facility inspection program as specified in General Permit No. NCG050000. 8.2 Semi -Annual Visual Inspections The Facility is required to collect a stormwater sample from each outfall and conduct a visual assessment of each of these samples on a semi-annual basis. Representative outfalls may not be used for these inspections. The semi-annual visual sampling is to be performed in accordance with Part II - Section C of General Permit No. NCG050000 and Section 9.0 of this SPPP for indicators of obvious stormwater pollutions such as color, odor, turbidity, floating solids, settled solids, suspended solids, foam, oil sheen, and o t h e r obvious indicators of stormwater pollution. Results of the examination are documented using the NCDEQ's Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report in Appendix D. 8.3 Annual Update and Certification of Non-Stormwater Discharges The annual update and SPPP review is conducted once a year by the stormwater pollution prevention team members identified on Page vi of this SPPP as required by Part II - Section A.8. The annual update includes the items listed below: 1. Re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges; 2. Update of list of significant spills or leaks of pollutants for the previous three years, or notation that no spills have occurred; 3. Inspection of stormwater drop inlets and conveyance system for evidence of pollutants entering the drainage system; Sage Environmental Consulting, L.P. 8-1 Westlake Roval Building Producs - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan 4. Evaluation of the effectiveness of measures to reduce pollutant loading and whether additional measures are needed; 5. Observation of structures, erosion controls and other stormwater management practices to ensure proper operation; 6. Inspection of equipment needed to implement the SPPP, such as the spill response and pollution control equipment; and 7. Revision of the SPPP, ifnecessary. Sage Environmental Consulting, L.P. 8-2 lFestlake Royal Building Prodttes - I rztExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan SECTION 9 MONITORING 9.1 Existing Data The facility is not required to conduct analytical sampling/tests (General Permit No. NCG050000 Part Il - Section B and C, as described below). The TruExterior facility assumed ownership of the site on March 12,There are no historical stormwater analytical monitoring data as the previous Facility was not required to conduct analytical monitoring. 9.2 Permit Requirements 9.2.1 Qualitative Monitoring The Facility is required to sample stormwater discharges from industrial activity areas on a semi-annual basis. After collecting the sample, the employee visually inspects the sample observing color, odor, clarity, floating solids, suspended solids, foam, oil sheen, erosion or deposition at the outfall, or other obvious indicators of stormwater pollution. This sampling is to be performed in accordance with Part II - Section C (Qualitative Monitoring Requirements) of the General Permit No. NCG050000. Qualitative Monitoring must be performed at each stormwater discharge outfall (SDO) regardless of representative outfall status. The grab sample for visual inspection must be taken within the first 30 minutes of discharge and conducted during a representative storm event. A representative storm event is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. A minimum of 60 days must separate period 1 (January 1 to June 30 of a given year) and period 2 (July 1 to December 31 of a given year). If a qualifying storm cannot be sampled during a monitoring period, the reasons should be documented. The next monitoring period's sampling should be conducted as soon as possible. The requirements for this visual inspection, evaluation, and record keeping/reporting are discussed in Part II -Section C and Part III -Section D of General Permit No. NCG050000 and Sections 9 and 10 of this SPPP, respectively. Results of the inspection are documented using the NCDEQ 's SDO Qualitative Monitoring Report, which is attached in Appendix D. 9.2.2 Analytical Monitoring As discussed in Section 8. 1, analytical testing is not required under General Permit No. NCG050000. However, facilities covered under General Permit No. NCG050000, that have any on -site vehicle maintenance activity using more than 55 gallons of new motor oil per month are required to perform analytical Sage Environmental Consulting, L.P. 9-1 6i'estlake Roval Building Producs - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan monitoring ( Part II -Section B). The Facility does perform vehicle maintenance activities on on -site forklifts. However, the Facility currently does not presently exceed the 55 gallon per month threshold. Per the maintenance manager, the Facility currently uses approximately 25 gallons of motor oil per year. Therefore, analytical monitoring is not required at this time. Sage Environmental Consulting, L.P. 9-2 Westlake Royal Building Producs - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan SECTION 10 RECORDKEEPING AND REPORTING The Facility is required to maintain the inspection, monitoring and certification records presented in this section in accordance with General Permit No. NCG050000and make the records readily available to NCDEQ and EPA upon request. Inspections and maintenance activities related to stormwater pollution prevention are documented and recorded in Appendix D of the SPPP. All records of released accumulated stormwater, inspections (including sampling and visual monitoring), reports o f maintenance activities, training logs, and all other reports required by General Permit No. NCG050000 must be maintained on -site for at least five (5) years from the date of the sample, measurement, report, or application. In addition, a list of significant spills or leaks of pollutants that resulted in potential stormwater contamination must also be maintained. The documentation will include the corrective actions taken to mitigate the impacts of the spills or leaks. The reports must be maintained, at the Facility for at least five (5)years. 10.1 Sampling and Maintenance Activities For each measurement, sample, inspection or maintenance activity performed or collected, the following information should be recorded: • Date, exact place and time of the incident; • Individual who performed the activity; • Date(s) analyses were performed; • Individual who performed the analyses; • Analytical techniques or methods used; and • The results of such analyses. 10.2 Inspections All inspection reports, including the SDO Qualitative Monitoring Reports and the Facility Inspection Report Forms, will be maintained in SPPP records. Blank inspection and reporting forms are included in Appendix D. Inspection reports will be made available to NCDNER and EPA upon request. Sage Environmental Consulting, L.P. 10-1 6t'estlake Royo( Building Producs - TritExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan APPENDIX A NORTH CAROLINA GENERAL PERMIT NO. NCGO50000 Sage Environmental Consulting, L.P. Westlake Royal Building Producs - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan APPENDIX B WORKSHEETS FROM EPA'S SPPP GUIDANCE MATERIAL Sage Environmental Consulting, L.P. Westlake Royal Building Producs - TritExterior —Plant 2 December 202 / Stormwater Pollution Prevention Plan CO L � o v2 — N � C 3 d e O v 3 ��� �-+ G CC G CC G E E i cn =1 k y W d O O O O O z z z z s e C Cj 2 2 O ,i > > ,7 G. bp0 C ro o k w ® cq c Cd 1,3 a Qcq CJ b N c N (/] "g F+ ® p C13 O %^ 'C❑S O 9 a ...7 O N cd �� O ro rn C N i p> O 'L w Cr. o cio � � 'L b � o cd O � •FI O .�_ �O+ c� aj ' ° Ca a. b xcn U v°� o°'n 0 o y 4. . C F O a, c� bOA 'C GG� T y a O p w° C� O UW� ^I � y Y •� O O O o O Y O b❑ �q� [ o y d � > bA y O a Y cd .O 7 2 Y o F y cd Cd O o U C9 A o a.Z a .� J y v "o 'C d C w a ? o c�i u. c�i cOi Y r j c 3 O o 0 O i' O c� 'C A c� 'b J7 0 ^� O O id a .� a bq ',A an y .�, rn O N o t�GA C� 0 "O�^ Q N PC C �+ 15 O .G y C Cd � c0� dj A o o F p E Y V a ° o L N � o cwn w C U j.+ ++ a C z a ® U O u � a� ° s, � oat 3 i G+" C W p u O C C O U Cd C CC O O O CQ E. C y C u O 0 c� a �v a In. O b4 V� � •� � C y .�. U e ° v V) ° cd cd con 3 Cd u V� w v, u v • � G C � � O a a c vi ® ® ; Cd n Cd ed Vyamy,,,,� Ld Y Cd 3 a� w 3 5 o d � � a"� •O .b � O C O O COC Q 4 a 0. y C •Ca N � v, CC C d O c'� y N •C •V Y N 'L� � p O u O Cd cn •t+ • 'O �s�. •�' � � O � y bA Cb,30 o �' Cd a 0 �' a a C w aUi p p a°i ¢ o U V W °> � acu O w O U w 'AN CD 3 b � ' � � > N > Ccd Gnbq 00 'b �' 7 C ca w ^o � O ., b c°i a a Q ;E aoi u ° ° .YGn c '� CL O O O o ❑ o c w o O O rA •¢ o U V A C CA 0. r O y al c 0 C aU LAO '1 c7L— 0 a a �Ei cn CA r a� v, C ^O C ~ L '� G •Y �"" 'w w a Q o ti tJ L S". f: f." C, �❑❑ o q �pp L� y � ^O � C � 0 � .G � C � � a o 0 bA • � � A N = 0 ..cti� y U ^. E E cn .2 a. > .2 N 4� ona.� m O Ca M f� ass Lla"c. 43'c M o E cones bA C bA G � •C °911' aci d 3 a o o 'A EA N N • U Li u L' w O O Y �+ F O O •� � •� Ii O � W O Y CQ APPENDIX C FACILITY FIGURES Sage Environmental Consulting, L.P. Westlake Ro.val Building Producs - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan `�5 0 w 'o `\ n u ewxnv yea r \ C - w IXJCSYS z3 - -',�hr � 2 \ 1J a! 0;1q � sue. -+sD w WCL09 � M Von � o .+ . . m In °u a iU C01It''£S e i � n N 0 N 65 APPENDIX D INSPECTIONS AND REPORTS Sage Environmental Consulting, L.P. Westlake Royal Building Producs - TruExterior — Plant 2 December 2021 Stormwater Pollution Prevention Plan Environmental Quality Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report For guidance on filling out this form, please visit https:Hdeg.nc.gov/water-quality/surface-water- protection/spu/spu-npdes-perm it-mon itoring-forms-and-data/qual-monitoring-guide-20080618-dwq=spu/download Permit No.: N/C/0/5/0/0/0/0/ or Certificate of Coverage No.: N/C/G/0/5/0/4/2/8/ Facility Name: County: Inspector: Date of Inspection: Time of Inspection: Total Event Precipitation (inches): Phone No. All permits require qualitative monitoring to be performed during a "measurable storm event." A "measurable storm event" is a storm event that results in an actual discharge from the permitted siteoutfall. The previous measurable storm event must have been at least 72 hours prior. The 72-hour storm interval does not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and the permittee obtains approval from the local DEMLRRegional Office. By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permittee or Designee) 1. Outfall Description: Outfall No. Structure (pipe, ditch, etc.): Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: 3. Odor: Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.): 4. Clarity: Choose the number which best describes the clarity of the discharge, where 1 is clearand 5 is very cloudy: 1 2 3 4 5 5. Floating Solids: Choose the number which best describes the amount of floating solids in thestormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: 1 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids inthe stormwater discharge, where 1 is no solids and 5 is extremely muddy: 1 2 3 4 5 7. Is there any foam in the stormwater discharge? o Yes o No. S. 9. Is there an oil sheen in the stormwater discharge? o Yes O No. Is there evidence of erosion or deposition at the outfall? o Yes o No. 10. Other Obvious Indicators of Stormwater Pollution: List and describe Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or erosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. ATTACHMENT 4 CERTI FICA TION I, Daniel Andaya, certify under penalty of law that this doCument and al attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Signature: Name: Daniel Andaya Title: Plant Manager, Westlake Royal Iltiilding Products - "I'rul:xteric►r Certification Date: _ (2 _ 11 Z ATTACHMENT 5 ANOWA Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Forguidance on filling out this form, please visit: ij. �fgppryygirtyws/st7%n{2d�SwtalZ h Permit No.: N/C/.�/ (? / S/ f�/�1 / /� or Certificate of Coverage No.: NX1fi1_ /f/ Cj/Y/V/_d/ Facility Nam J' , - 1 C' County: 11Phone No. - ]%O y �3 Stl `75 Inspector: c Date of Inspection: U�. Time of Inspection: 1 300 Total Event Precipitation (inches): , a Was this a "Representative Storm Event" or "Measureable Storm Event" as defined by the permit? (See information below.) 1211Yes ❑ No Please verify whether Qualitative Monitoring must be performed during a "representative storm event" or "measureable storm event" (requirements vary, depending on the permit). Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a "representative storm event" or during a "measureable storm event." However, some permits do not have this requirement. Please refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. A "measurable storm event" is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior. The 72-hour storm interval does not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and the permittee obtains approval from the local DWQ Regional Office. By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permittee,OyUes Page 1 of 2 SWU-242, Last modified 10/25/2012 I. Outfall Description: O.utfall.No. Structure (pipe, ditch, etc.) Receiving, Stream; Describe t. a industria ac iivities.that occur within the outfall drainage area; 2. Color: Describe`the color of the discharge using basic colors (red, brown,, blue, etc.) and tint (light, medium,, dark) as descriptors;_ VIK jt�i iTi�,ci�1 67 3.. Odor: Describe any dist"inct.o ors tbatthe tlischarge:may have. (Lo,,.smolls strongly.of :oi 1, weak chlorine odor, etc.)": 4. Clarity: Choose then umber which. best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy- 2 3 44 5 5: Floating solids: Choose .the number which best.describes the amount of floating., solids in 'the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: 2 3 4 5 b. Suspended:Solids: Choose the number which best describes the amount ofsuspended solids in the stormWater discharge, where I is no:solids and S is extremely: Muddy: ) 2 3 4 5 7. It there any foam .in the. stormwater discharge? Yes 8. is there an oil sheen in the stormwater discharge? Yes 9. is there evidence of erosion or deposition, at the o.udall? Yes IQ. Ocher Obvious Indicators ofStormwater pollution: List and Nate: )caw clarity, high solids; and/or .the presence of foam, oil sheen, or erosion/deposition maybe indicative of pollutant exposure. . These conditions warrant further investigation. Page.2 of 2 SWU-242, LastmodMed 10/25/262 1. Outfall Description: Outfall: No.. Receiving 5.tream:1 Describe the.industr eta tivi � .< etc.)'. that occur within the outfall drainage area; I 2. Color: Describe the color of the dis'cparge.usin .b sic.colors (red, brown, blue, etc.) and tint [light medium, dark) as descriptors; W."Y /I,-ri ,,-� 3. Odor:. Describe any distinct odors that: the discharge may have (Le, smellsstrongly. of oil, weak chlorine odor, etc,)r. /Vd Qo,r 41 Clarity: Choose the number which..best describes the clarity of the. discharge, where1 is clear and 5 is.very cloudy:' ( 1� .2 3 4 S I Floating Solids: Choose the number which. best describes the.amount of floating solids in the stormwater discharge; where 1. is na solids and 5 .is thesurface covered with €looting solids: ( I, 2 3 4 5. 6.. Suspended Solids:. Cho'ossee the number which best describes the amount of'suspended solids'in the stormwater discharge,. where I is no: solids and. 5 is extremely muddy: (1 �r Z 3 A. 5 7. Is'there, any foam: in the stormwater.discharge? Yes _ GN 8. 'Is there an oil sheen fa the starmwater discharge? Yes. 4: 1s there evidence of erosion or deposition.at the. outfall? Yes: No. .1.0, Other Obvious lRdicators of Stormwater pollution: List and describe Note: Low clarity, high solids,: and/or the presence.of foam; oil sheer., or erosion/deposition may be.iindicative of pollutant exposure: These.conditiionsworrant further investigation. Page 2 of:2 5WU-242, Last modffipa 10jzS/2011 1. Outfall Description: OutfallNo. 3 Stru turf Receiving Stream: Describe the industrial gtivities. that 8" Gt'4e ditch, etc.] outfall 2. Color: Describe the color of the discharge using basic colors :re4 drown, blue,, etc.) and tint [light,, medium, dark) as descriptors ?'/.PW (10 eY 3.. Odor: Describe any distinct odop that. weak chlorine odor, etc.)` scharge may -have (i.e., smells strongly of oil, 4. Clarity: Choose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: 2 3 4 5 5. Floating Solids: Choose. the number which best describes the amount of floating solids in the stormwater discharge, where 1 is no: solids and 5 is the surface covered with floating solids: 2 3 4 5 6. Suspended Solids; Choose thenurnl�er whith.best describes�the.amount of suspended. solids in the storrriwater discharge, where.l is no solids and 5 is extrern6ly muddy: 2 3 4 5 7. Is there any foam.in: the stormwater discharge? Yes B. Is there anoilsheen in the stormwater discharge? Yes V 9. is there evidence, of erosion or deposition at the outfall? Yes 10. Other Obvious Indicators. of stormwater Pollution: List and.describe Note: LoW clarity, High solids, and/or the presence.. of Win, oil sheen; or erosion/deposition maybe indicative otpollutant exposure. These conditions warrant. further investigation. Page-2 .of 2 5 (J-242, LUtmodified 10/25/2012 1. Outfall Description: Outfall No. Structure (pipe, ditch, etc,}..____C_o��i�� ReceivingStream: 6-rrtn.,l^5 rc' k Describe the industrial activities that occur within the o(itfall drainagearear 2.. Color: Describe the color of the discharge.using basic colors (red, brown, blue, etc.) and. tint. (light, medium, dark). as descriptors; i%� >✓r �ian��..,:J 3. Odor: Describe.any distinct odors that the discharge may have (Le. smells strongly of oil, weak chlorine odor; etc.): z2a e22'r 4. Clarity: Choose the number Which best describes the clarity of the discharge; where 1 is clear and 5 is .very cloudy: 4 5 5. Floating Solids: Choose the number which best describes the amount of:floating solids in the storniwater discharge, where 1 is no solids and 5 is the: surface covered with floating. solids:. 4 G. Suspended. Solids:. Choose the number Which: best describes the: amount of suspended solids ih the stormwater discharge,,where 1 is no solids and 5 is extremely muddy: C_J 2 3 4 5 7. Is there'any foam in the stormwater discharge?. Yes No 8. is there an oil sheen.in the storinwater discharge? Yes O 9. is there evidence. of erosion or deposition at the outfall? Yes No. 10: Other Obvious Indicators of Stormwater Pollution: List and describe. Note: Low elarity,.high. solids, and/or the presence of foam, oil sheen, or erosion/deposition may be. indicative of pollutant exposure. These conditions warrant farther investigation. Page'2 of 2 SWU-242, Lastmodified 10/25/2012 o Lo Y v 0 (a wda i V v� u « a� d o ! a o a w E e cl v c N ZUGil "� TV 0. dLno �+ v 'E E e p .c H su. a CA O fd L C6 p O O O O a O _co •� v !q. w pp c `o �5 b cl , c E C N vi C O y 'S7 y cd E 0. d � c • c 'v C's �' c c I L40 3v _ N t O >, cv 'id tin GO 0 o c a <o oE` E 3 c Z E c n c y o p u • y Z ^ � O cC — cr w 0 N a a ,Q y M y Op > y Op > y to w vl a >` v�i O H o 0 vOi 0u ti 0 u N O 2 C G j 0 n. 3 o n. . o a 3 -0 a 3 °(U � L L -0 a .Q O .D O O '� O to V 7 cC O m •� 7 caC •x ACV x O pap 'fl a y h H ti f_n y y LL . c pA . ----- -- ----_ . E n ct3 0 ad V1 Co 1 •c�Co c d 3 �.+ u 'fl c cl u U emu, 'ti o o E LA G o o `ate l 1335 E Whitestone Blvd Ste H300 Cedar Park, TX 78613 (512) 528-9690 Terminal: 1919MIX02 12/17/2021 13:54 Receipt #: 1919H4D2429 Type: Purchase Qty Description Amount 63 PNG Color S/S 8.5xll & 37.80 8.5xl4 11 PNG B&W S/S 8.5xll & 1.65 8.5xl4 SubTotal 39.45 District tax 0.00 City tax 0.79 County tax 0.00 State tax 2.47 Total USD $42.71 Acct #:************8298 VISA CREDIT Chip Read Auth No.: 044241 Mode: Issuer AID: A0000000031010 NO CVM CVM Result: 1F0002 TVR: 8000008000 IAD: 06011203600000 TSI: 6800 ARC: 00 APPROVED The Cardholder agrees to pay the Issuer of the charge card in accordance with the agreement between the Issuer and the Cardholder. Page 1 of 2 Tell us ho,,%f w'e'ro do0g and 1c,-11 a coupon for $7 riff a print ordor 0l' $40' C-oi-T)plete our ! ••ur+vfey by visit fede.x.comm%welisten. ) i fir expires 6f 30/2 22 ?Fr+JIf�U.ttirrmn.G.e+a�rta�'wsl:,:,•:..I;;;i..,:: ,: �•.,�I1,cs:T�fairuytrrc•IMt�s}hF�dEe4rlk►hFlir�4,I��• I iI1.,i�. . .' f,rip.1(pJr'.1: YC ��t(. r►'J {,731r 4'kJ h r, dea AJ�nif, fF: r4:+iiui: ::•ttowr•�past411i11�ldpt'd5a•xS:d&:.]U5liirrYl67 bFlghi,�•:���+Yirv!t:{��Mlh?IJ!•Ir+n•GIr/7trlP'IS.�71hn1 rryJWr.n' if (rk■115, 19dU1ril aftOUII fmiskP3, D6s'Wel It]I 14d'Ur,VQ fa km fs) prrO10}•9utr %er1KA}: F;v.%hnj vtF I.rl�^r% itil-5o Kc p'nl. par{Q sl:,ticfk fl( Of ,faa; 61"t clad. EDOW1 fr pslaw, Di?, rlut:ji •Ft to sht Arq, (wito Br -Jaded to!..° . rash ,1 ckfteny charges Doi •s re, :00e 101041 �a'WWK. h o Lath yahk, r [(%%f%6,1-ihdff• Frahir",l, r.ntw.ler1 by Law. R.dJ ls. Sernres rr.i ar.L" rogy..L ly ty 1;1vJlr,.r. 0,1W2 F;•SE):,Ur 4miLAYx-d.Uril r.F+n:, WAQ(0,1. By submitting your project to FeclE.x. Office or by making a purchase in a Fed Ex Offic4' store, you agree to all Fed Ex Office terms anti cor'ditions. inclu-ding limitations of liability. Re uest,a copy of our terms ar d C(A)Clitions from a term member or ': i it fedex.eorn/OffiteseeC4iceterms fly, cjAtails M 1335 E Whitestone Blvd Ste H300 Cedar Park, TX 78613 (512) 528-9690 Terminal: 1919MIX02 12/17/2021 13:54 Receipt #: 1919H4D2429 Type: Purchase Page 2 of 2 FecUzi office Toll of $40' Cornrik-4o. oijr- 1Ajr-v'(-,,-,- h ('! Q R (*.(" (1(� -.,-61t fedex.com/wellsten. M ■ Offer expires 6/30/202 2 'S? rj0pitirf rAjrjoj$44.EV E4 nole. Dmoirk jWW� is kv On pL5rM it a FxEe 01rict -vwe of aoir* thialt, udx OMO NO: Omlfi•. offer 1.% 1'41 d * brje 'j( Pjr1,-)1k' Q11Y. rb)';.Ysh raja ejwd III? nZa. t.W dxafm (or U36!Nx7 tio"WIPM41M I it owdaw-i ' d&W11 (Jrevoi be vA in wnb.r*.,*v Mth cli-Mr-m-Nd ejidAis. ofb- cw;nn. ), ""M, i%dLai ri * I 'wcwif fwkiiq. 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