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HomeMy WebLinkAbout140003_Inspection_20210923Division of Water Resources Division of Soil and Water Conservation Other Agency Facility Number: 140003 Facility Status: Active Permit: AWS140003 Denied Access Inspection Type: Compliance Inspection Inactive Or Closed Date: Reason for Visit: Routine County: Caldwell Region: Date of Visit: 09/23/2021 Entry Time: 10:00 am Exit Time: 12:00 pm Incident #: Farm Name: B.G. Looper and Sons / Wesley Looper Owner Email: Asheville Owner: John Looper Phone: 828-396-9102 Mailing Address: 4695 Petra Mill Rd Granite Falls NC 286308332 Physical Address: 4673 Petra Mill Rd Granite Falls NC 28630 Facility Status: Compliant Not Compliant Integrator: Location of Farm: Latitude: 35° 49' 12" Longitude: 81°21'31" From Hwy. 321 N just after crossing Catawba River turn right on Grace Chapel Rd. Turn rt. on Rocky Mount Rd., then immediately left on Petra Mill Rd. (SR 1704) Farm is located approx. 1 mile on left. Question Areas: ▪ Dischrge & Stream Impacts ▪ Records and Documents ▪ Waste Col, Stor, & Treat ▪ Other Issues Waste Application Certified Operator: Secondary OIC(s): John B Looper Operator Certification Number: 17939 On -Site Representative(s): Name 24 hour contact name Wesley Looper Title Phone 828-396-7567 Primary Inspector: Inspector Signature: Secondary Inspector(s): Timothy R Fox Phone: 828-296-4500 Date: Inspection Summary: Tim Fox with ARO inspected the site. Wesley Looper was present for the inspection. The facility is a farrow to finish swine operation. Waste is applied using two mwthods, irrigation and truck mounted tank. Lagoon liquid is irrigated on nearby fields. Slurry from the settling basins is pumped into a 1500 gallon truck mounted tank and spread on owned and rented fields. Calibration will be due again in 2022. Soils will be due in 2023. Spot checked Tract #9 12-5 Field Number 48NG Additional spot checked record keeping photos in file. Page 1 of 6 Permit: AWS140003 Inspection Date: 09/23/21 Owner: John Looper Facility Number: 140003 Inspection Type: Compliance Inspection Reason for Visit: Routine We discussed continuing education classes needed by December 31,2021. Page 2 of 6 Permit: AWS140003 Inspection Date: 09/23/21 Owner: John Looper Facility Number: 140003 Inspection Type: Compliance Inspection Reason for Visit: Routine Waste Structures Type Identifier Effective Date Built Date Closed Designated Observed Date Freeboard Freeboard Waste Pit SETTLING BASIN #4 05/11/2000 D1/01/1990 18.00 30.00 Waste Pond LAGOON #1 05/11/2000 D1/01/1975 23.00 38.00 Waste Pond LAGOON #2 05/11/2000 J1/01/1985 19.00 12.00 Waste Pond SETTLING BASIN #1 05/11/2000 D1/01/1965 19.00 24.00 Waste Pond SETTLING BASIN #2 05/11/2000 D1/01/1970 20.00 30.00 Waste Pond SETTLING BASIN #3 05/11/2000 D1/01/1975 Page 3 of 6 Permit: AWS140003 Inspection Date: 09/23/21 Owner: John Looper Facility Number: 140003 Inspection Type: Compliance Inspection Reason for Visit: Routine Discharges & Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: Structure Application Field Other a. Was conveyance man-made? b. Did discharge reach Waters of the State? (if yes, notify DWQ) c. What is the estimated volume that reached waters of the State (gallons)? d. Does discharge bypass the waste management system? (if yes, notify DWQ) 2. Is there evidence of a past discharge from any part of the operation? 3. Were there any observable adverse impacts or potential adverse impacts to Waters of the State other than from a discharge? Waste Collection, Storage & Treatment 4. Is storage capacity less than adequate? If yes, is waste level into structural freeboard? 5. Are there any immediate threats to the integrity of any of the structures observed (I.e./ larc trees, severe erosion, seepage, etc.)? 6. Are there structures on -site that are not properly addressed and/or managed through a waste management or closure plan? 7. Do any of the structures need maintenance or improvement? 8. Do any of the structures lack adequate markers as required by the permit? (Not applicablE to roofed pits, dry stacks and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or improvement? 11. Is there evidence of incorrect application? If yes, check the appropriate box below. Excessive Ponding? Hydraulic Overload? Frozen Ground? Heavy metals (Cu, Zn, etc)? PAN? Is PAN > 10%/10 lbs.? Total Phosphorus? Failure to incorporate manure/sludge into bare soil? Outside of acceptable crop window? Evidence of wind drift? Application outside of application area? Crop Type 1 Yes No NA NE ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ Yes No NA NE ❑ II ❑ ❑ ❑ 11 ❑ ❑ ❑ 11 ❑ ❑ ❑ II ❑ ❑ Yes No NA NE ❑ • ❑ ❑ Fescue (Hay, Pasture) Page 4 of 6 Permit: AWS140003 Inspection Date: 09/23/21 Owner: John Looper Facility Number: 140003 Inspection Type: Compliance Inspection Reason for Visit: Routine Waste Application Yes No NA NE Crop Type 2 Corn (Grain) Crop Type 3 Small Grain Cover Crop Type 4 Crop Type 5 Crop Type 6 Soil Type 1 Soil Type 2 Soil Type 3 Soil Type 4 Soil Type 5 Soil Type 6 14. Do the receiving crops differ from those designated in the Certified Animal Waste Management Plan(CAWMP)? 15. Does the receiving crop and/or land application site need improvement? 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acre determination? 17. Does the facility lack adequate acreage for land application? 18. Is there a lack of properly operating waste application equipment? Records and Documents 19. Did the facility fail to have Certificate of Coverage and Permit readily available? 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check the appropriate box below. WUP? Checklists? Design? Maps? Lease Agreements? Other? If Other, please specify 21. Does record keeping need improvement? If yes, check the appropriate box below. Waste Application? Weekly Freeboard? Waste Analysis? Soil analysis? Waste Transfers? Weather code? Rainfall? Stocking? Crop yields? ❑ • ❑ ❑ ❑ • ❑ ❑ Yes No NA NE ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ Page 5 of 6 Permit: AWS140003 Inspection Date: 09/23/21 Owner: John Looper Facility Number: 140003 Inspection Type: Compliance Inspection Reason for Visit: Routine Records and Documents 120 Minute inspections? Monthly and 1" Rainfall Inspections Sludge Survey 22. Did the facility fail to install and maintain a rain gauge? 23. If selected, did the facility fail to install and maintain a rainbreaker on irrigation equipmen (NPDES only)? 24. Did the facility fail to calibrate waste application equipment as required by the permit? 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check the appropriate box(es) below: Failure to complete annual sludge survey Failure to develop a POA for sludge levels Non -compliant sludge levels in any lagoon List structure(s) and date of first survey indicating non-compliance: 26. Did the facility fail to provide documentation of an actively certified operator in charge? 27. Did the facility fail to secure a phosphorous loss assessment (PLAT) certification? Other Issues 28. Did the facility fail to properly dispose of dead animals within 24 hours and/or document and report mortality rates that exceed normal rates? 29. At the time of the inspection did the facility pose an odor or air quality concern? If yes, contact a regional Air Quality representative immediately. 30. Did the facility fail to notify regional DWQ of emergency situations as required by Permit (i.e., discharge, freeboard problems, over -application) 31. Do subsurface tile drains exist at the facility? If yes, check the appropriate box below. Application Field Lagoon / Storage Pond Other If Other, please specify 32. Were any additional problems noted which cause non-compliance of the Permit or CAW M P? 33. Did the Reviewer/Inspector fail to discuss review/inspection with on -site representative? 34. Does the facility require a follow-up visit by same agency? Yes No NA NE ❑ • ❑ ❑ ❑ • ❑ ❑ IEI IEI El ❑ 11 ❑ ❑ Yes No NA NE ❑ II ❑ ❑ ❑ II ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ Page 6 of 6 .:Facility Number • Division of Water Resources 0 Division of Soil and Water Conservation 0 Other Agency Type of Visit: • Compliance Inspection 0 Operation Review 0 Structure Evaluation 0 Technical Assistance Reason for Visit: 0 Routine 0 Complaint 0 Follow-up 0 Referral 0 Emergency 0 Other 0 Denied Access Date of Visit: Farm Name: Owner Name: Mailing Address: Physical Address: Facility Contact: ounty:(C idwett Region: Atte .Xs. kart l�I N. �D A1S Owner Email: kJeSapd djx(0g4,foo. (` �} / Cary 'WC_. Phone: az--a-A-96 - 75 6 79. CAO leof S lh- m. N ad. Gram it e. arcs ,u .c agesio 4f h Atha_ runt 1 d. &raclt ltr Au -c. a.sc,,.o s itiazotal (alt./L. Title: Phone: Onsite Representative: Arrival Time: Departure Time: Integrator: Certified Operator: LISA e.• I diet ( dolt 1-00(30=-, Certification Number: /T / VO / 7 l Back-up Operator: p Certification Number: Location of Farm: 3 /�"rr'La ide: 35, 49 ra- Longitude: Si, s/. &t ITL.. N‘• e--Wao Swine Design Current Capacity Pop. Wean to Finish Wean to Feeder Feeder to Finish Farrow to Wean Farrow to Feeder Farrow to Finish StO Gilts Boars Other Other Design Current Wet Poultry Capacity Pop. Layer Non -Layer Design Current Dr Ponitr Ca i acit P Cattle Design Curren Capacity Pop. Dairy Cow Dairy Calf Dairy Heifer Dry Cow Non -Dairy Beef Stocker Beef Feeder Beef Brood Cow Discharges and Stream Impacts 1. Is any discharge observed from any part of the operation? Discharge originated at: ❑ Structure ❑ Application Field ❑ Other: a. Was the conveyance man-made? b. Did the discharge reach waters of the State? (If yes, notify DWR) c. What is the estimated volume that reached waters of the State(gallons)? d. Does the discharge bypass the waste management system? (If yes, notify DWR) 2. Is there evidence ofa past discharge from any part of the operation? 3. Were there any observable adverse impacts or potential adverse impacts to the waters of the State other than from a discharge? ❑ Yes kNo ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE ❑ Yes EZ No ❑ NA ❑ NE ❑ Yes %.No ❑ NA ❑ NE Page 1 of 3 2/4/2015 Continued Facility Number: Date of Inspection: Waste Collection & Treatment 4. Is storage capacity (structural plus storm storage plus heavy rainfall) less than adequate? a. If yes, is waste level into the structural freeboard? Identifier: Spillway?: Designed Freeboard (in): Observed Freeboard (in): 14. Do the receiving crops differ frog those designated in the CAWMP? 15. Does the receiving crop and/or land application site need improvement? 16. Did the facility fail to secure and/or operate per the irrigation design or wettable acres determination? 17. Does the facility lack adequate acreage for land application? 18. Is there a lack of properly operating waste application equipment? Required Records & Documents 19. Did the facility fail to have the Certificate of Coverage & Permit readily available? 20. Does the facility fail to have all components of the CAWMP readily available? If yes, check the appropriate box. ❑ WUP ❑Checklists ❑ Design ❑ Maps ❑ Lease Agreements ❑ Yes No ❑ NA ❑ NE ❑ Yes ❑ No ❑ NA ❑ NE Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Serf SPa#a— 58 33.511*a- 19 Gang rw, ®S 23 2R ° Sore i'gai 3a " (IS /Z 5. Are there any immediate threats to the integrity of any of the structures observed? ❑ Yes 'i No ❑ NA ❑ NE (i.e., large trees, severe erosion, seepage, etc.) 6. Are there structures on -site which are not properly addressed and/or managed through a ❑ Yes gl No ❑ NA ❑ NE waste management or closure plan? If any of questions 4-6 were answered yes, and the situation poses an immediate public health or environmental threat, notify DWR 7. Do any of the structures need maintenance or improvement? 8. Do any of the structures lack adequate markers as required by the permit? (not applicable to roofed pits, dry stacks, and/or wet stacks) 9. Does any part of the waste management system other than the waste structures require maintenance or improvement? Waste Application 10. Are there any required buffers, setbacks, or compliance alternatives that need maintenance or improvement? ❑ Yes giNo ❑NA ❑ Yes 14No ❑NA ❑ Yes [VENo ❑ NA 11. Is there evidence of incorrect land application? If yes, check the appropriate box below. D Yes [No ❑ NA ❑ Excessive Ponding ❑ Hydraulic Overload ❑ Frozen Ground ❑ Heavy Metals (Cu, Zn, etc.) ❑ PAN ❑ PAN> 10% or 10 lbs. ❑ Total Phosphorus ❑ Failure to Incorporate Manure/Sludge into Bare Soil ❑ Outside of Acceptable Crop Window y❑ Evidence eoof�Wind Drift ❑ Application Outside of Approved Area at/el Crop Type(s): T�5LltrZ. l M67'f P Imm 4) 67/.t 612Av �'7'6rr1.�(/P� ( Q/faf /e age ) 13. Soil Type(s): p. R6 Can Q� '1-3.e �'Fa I ti f'h Gu l4 t ❑ NE ❑ NE ❑ NE ❑ Yes RtNo ❑ NA D NE ❑ NE 1 % No [4,4No NI -No [No No %No allo ❑ Yes ❑ Yes ❑ Yes ❑ Yes ❑ Yes ❑ Yes 0 Yes ❑Other: ❑ NA ❑ NA ❑ NA ❑ NA ❑ NA ❑ NA ❑ NA ❑ NE ❑ NE ❑ NE ❑ NE ❑ NE ❑ NE ❑ NE 21. Does record keeping need improvement? If yes, check the appropriate box below. D Yes lyNo 0 NA ❑ NE ❑ Waste Application ❑ Weekly Freeboard ❑ Waste Analysis ❑ Soil Analysis ❑ Waste Transfers ❑ Weather Code ❑ Rainfall ❑ Stocking ❑ Crop Yield ❑ 120 Minute Inspections ❑ Monthly and 1" Rainfall Inspections ❑ Sludge Survey 22. Did the facility fail to install and maintain a rain gauge? ❑ Yes StiNo ❑ NA ❑ NE 23. If selected, did the facility fail to install and maintain rainbreakers on irrigation equipment? ❑ Yes rgj, No ❑ NA ❑ NE Page 2 of 3 2/4/2015 Continued Facility Number: it( - a3. Date of Inspection: 9/za/z/ ❑ Yes 1Vt No ❑ NA ❑ NE 25. Is the facility out of compliance with permit conditions related to sludge? If yes, check ❑ Yes No ❑ NA ❑ NE the appropriate box(es) below. ❑ Failure to complete annual sludge survey ❑ Failure to develop a POA for sludge levels ❑ Non -compliant sludge levels in any lagoon List structure(s) and date of first survey indicating non-compliance: 24. Did the facility fail to calibrate waste application equipment as required by the permit? 26. Did the facility fail provide documentation of an actively certified operator in charge? ❑ Yes No ❑ NA ❑ NE 27. Did the facility fail to secure a phosphorus loss assessments (PLAT) certification? ❑ Yes Kr No ❑ NA ❑ NE Other Issues 28. Did the facility fail to properly dispose of dead animals with 24 hours and/or document ❑ Yes RiNo ❑ NA ❑ NE and report mortality rates that were higher than normal? 29. At the time of the inspection did the facility pose an odor or air quality concern? ❑ Yes R. No ❑ NA ❑ NE If yes, contact a regional Air Quality representative immediately. 30. Did the facility fail to notify the Regional Office of emergency situations as required by the ❑ Yes /ZNo ❑ NA ❑ NE permit? (i.e., discharge, freeboard problems, over -application) 31. Do subsurface tile drains exist at the facility? If yes, check the appropriate box below. ❑ Yes l*No ❑ NA ❑ NE ❑ Application Field ❑ Lagoon/Storage Pond ❑ Other: 32. Were any additional problems noted which cause non-compliance of the permit or CAWMP? 33. Did the Reviewer/Inspector fail to discuss review/inspection with an on -site representative? 34. Does the facility require a follow-up visit by the same agency? ❑ Yes ►i No ❑NA ❑NE ❑ Yes Z'No ❑ NA ❑ NE ❑ Yes KNo 0 NA ❑ NE Comments (refer to question CO: Explain any YES answers and/or any additional recommendations or any other comments. Use drawings of facility to better explain situations (use additional pages as necessary), -�atc / A20 tasted S, %)ed/e. /avpe_/L oaSi(itd cltttt-t 'j7ta INS61eG7kr0. eat cAtuiri tt A ittagor_,I j h,u4Xti ScJ.Ne °Pet474aij jjIr('J'i- pplaed ttS1/2 MTh itte'/kodS, ivnsgethern Qad loa t Aetowttte-nd �*Utz. �n�N tcl 1t t» ' t'eeluaw it.2ae4 '% L%rr 7-0- Ptt See7ritq 4lrub Ts put, d et ci /a4 y 'reach it«^%` -1Th A. ✓✓a^-d Sp:festal °Al mo tiad h`�i fed r{ 0/J p1,64W)atJ G�ih /am dad- O641?‘ i-. 96d �s edza he. Cj&S t ti 20 2J SPc c trsaated c; < 12 5i'elNtW4 r►ica. .v LISP Zr Attechow rPcesaKs wet G a 0. nocod-a PP-nt clSCurtCta `resn.W tatqew' SehI La5atru • Av3A n940 (t4 Ca.$eS (Ls aP co-0.,n x.thJG edtizat.Tra,,J Needed b t 12- Reviewer/Inspector Name: Reviewer/Inspector Signature: Page 3 of 3 Phone: 822-a etr (Asti Date: $83 / 5-4 2/4/2015