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HomeMy WebLinkAboutWQ0018755_More Information Received_20211217Initial Review Reviewer Thornburg, Nathaniel D Is this submittal an application? (Excluding additional information.) * Yes No If not an application what is the submittal type?* Annual Report Residual Annual Report Additional Information Other Permit Number (IR) * WQ0018755 Applicant/Permittee Aqua North Carolina, Inc. Email Notifications ....... ........ ......... ......... Does this need review by the hydrogeologist? * Yes No Regional Office CO Reviewer Admin Reviewer Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence. ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ Name* James W Holland Email Address* jholland@mckimcreed.com Project Information Application/Document Type* New (Fee Required) Modification - Major (Fee Required) Renewal with Major Modification (Fee Required) Annual Report Additional Information Other Phone Number* 9104098717 Modification - Minor Renewal GW-59, NDMR, NDMLR, NDAR-1, N DAR-2 Residual Annual Report Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. hftps://edocs.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Perm it Type:* Wastewater Irrigation High -Rate Infiltration Other Wastewater Reclaimed Water Closed -Loop Recycle Residuals Single -Family Residence Wastewater Other Irrigation Permit Number: * WQ0018755 Has Current Existing permit number Applicant/Permittee Address* 202 MacKenan Court Cary, NC 27511 Facility Name* Castle Bay WWTP Please provide comments/notes on your current submittal below. Additional Information Request At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here. (Application Form, Engineering Plans, Specifications, Calculations, Etc.) 2021.12.15 castle Bay WWTP Addtional Information 77.56MB Request Package.pdf Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non - Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature Submission Date 12/17/2021 v MCKIM&CREED v December 15, 2021 NCDEQ Division of Water Resources Non -Discharge Branch Archdale Building, 911, Floor 512 N. Salisbury St. Raleigh, NC 27604 E N G I N E E R S SURVEYORS P L A N N E R S M&C 04474-0022 RE: Permit No. WQ0018755 Castle Bay WWTP Pender County Reclaimed Water Dedicated Utilization Minor Modification To Ms. Plummer: Enclosed are copies of the revised page of the application and associated documentation for Minor Modification to referenced Permit No. WQ0018755 authorizing the operation and utilization from the Castle Bay Wastewater Treatment Plant as described in the Additional Information Request dated November 4, 2021. The scope of the modification involves installation of a new mechanical screen at the headworks. A. Application: 1. Item W.1. was not completed. The proposed modification appears to extend towards the property line within the setback distances required by 15A NCAC 02U .0701. Please update the table accordingly and confirm that an existing setback waiver is recorded with the Pender County Register of Deeds. Venture IV Building Please find revised page that shows setback distances as 1 7 3 0 Varsity Drive requested, and the setback waivers are recorded in Pender County Raleigh, NC 27606 Register of Deeds, reduced setbacks and are as follows: 91 9.233.a091 Fax 919.933.8031 www.mckimcreed.com December 15, 2021 Page 2 Parcel No Deed Book/Page Setback Easement 3243-18-4146 4677/478 9.5 Feet 40.5 Feet 3293-08-7012 4677/480 13.2 Feet 36.8 Feet B. Engineering Plans: Sheet M100 depicts an existing splitter box and manual screen. This is presumably the screen described within the existing permit, and it is unclear whether this screen is to remain in service upon completion of the proposed work. Please provide additional information. The existing screen will remain in service as that will proved the split of flow between the two treatment trains. Therefor it is need upon completion of the proposed work. C. Specifications: A complete set of specifications are to be provided separate from the engineering plans pursuant to 15A NCAC 02T .0105. Specifications should include material and installation requirements for proposed structures, piping, and all other appurtenances, at minimum. Specifications must be signed, sealed, and dated by a North Carolina licensed Professional Engineer in good standing. Please find attached Specifications as requested. December 15, 2021 Page 2 2. A project construction sequence was not provided, and it is unclear whether the proposed modifications will impede the operation of the existing wastewater treatment system. Please provide a construction sequence and indicate which tasks (if any) will require bypassing or operations shutdown. Proposed modifications will not require bypassing of flow and will be done in fashion that tie into existing system will be performed with minimal impact. i Installation of Proposed Equipment ii Tie in of proposed modifications D. Engineering Calculations: 1. The partial hydraulic loading calculations were not included in the uploaded submittal. Please provide a copy of these calculations for our review. Please find engineering calculations attached. E. Power Reliability Plan: 1. The proposed modification will include additional components requiring power. Please provide additional information regarding the existing power reliability plan and whether it is sufficient to power the additional equipment. Electrical service was evaluated by electrical engineer and available power service was verified for MCC and Standby generator. December 15, 2021 Page 2 F. Operation & Maintenance Plan: An Operation & Maintenance (O&M) Plan was not provided within the submittal, and it is unclear whether the existing plan includes spill control provisions and anticipated maintenance activities related to the proposed modification. Please provide an updated O&M Plan that meets the requirements of 15A NCAC 02T .0707. Please find attached Screen documentation for O&M. Following language will be added to Aqua NC O&M plan for the Plant Spill Control Provisions 1) Response to Upsets and Bypasses including Control, Containment, and Remediation- Audible alarms will be provided at Castle Bay WWTP. 2) Contact Information for Plant Personnel, Emergency Responders, and Regulatory Agencies - Phone numbers for Emergency Responders and Remediation Agency numbers will be located in the control building. 3) An Automatically Starting Standby Generator will provide power for the critical elements of the Castle Bay WWTP. 4) Facility Control Valves will allow operator to isolate Systems within the Castle Bay WWTP if a problem occurs. Please do not hesitate to contact me should you have any questions or concerns. We appreciate your time and consideration regarding this matter. December 15, 2021 Page 2 Sincerely, McKIM & CREED, INC. f Jam s W. Holland, P.E. Process Group Leader cc: Michael A. Melton. Engineering Manager, Aqua North Carolina, Inc. III. INFORMATION ON RECLAIMED WATER GENERATION: 1. What is the origin of the influent (i.e., school, residential, hospital, municipality, industry, etc.)? Residential 2. Reclaimed water generating capacity for this project: 100,000 gallons per day (GPD) 3. What is the wastewater type? ® Domestic or Industrial (See 15A NCAC 02T .0103 (20)) Is there a Pretreatment Program in effect? ❑ Yes or ❑ No Has a wastewater chemical analysis been submitted in accordance with Instruction C? ❑ Yes or ❑ No 4. How was the influent flow rate determined? ❑ 15A NCAC 02T .0114 or ❑ Representative Data 5. Hasa flow reduction been approved under 15A NCAC 02T .0114(f)? ❑ Yes or ❑ No 6. Provide the required information in the table below to document design flow pursuant to 15A NCAC 02T .0114: Establishment Type Daily Design Flow a No. of Units Flow gal/ GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD Total GPD IV. TREATMENT AND STORAGE UNIT SETBACKS (15A NCAC 02U .0701) 1. Provide the actual minimum distance in feet from the treatment units, storage units, and utilization areas to each item listed (distances greater than 500 feet may be marked N/A): Setback Parameter Treatment Units/ Final Effluent Storage 5-day Upset Storage Units Required Actual Required Actual Any habitable residence or place of assembly under separate 100 N/A In I ownership or not to be maintained as part of the project site Any private or public water supply source 100 N/A 100 N/A Surface waters (streams — intermittent and perennial, 50 N/A 50 N/A perennial waterbodies, and wetlands Any well with exception of monitoring wells 100 N/A 100 N/A Any property line 50 9.5 50 13.2 2. Do the treatment and storage units comply with all setbacks found in the river basin rules (15A NCAC 213 .0200)? ® Yes or ® No If no, list non -compliant setbacks: 3. Are any setback waivers required in order to comply with 15A NCAC 02U .0701? ❑ Yes or ® No ✓ If yes, have these waivers been written, notarized signed by all parties involved and recorded with the County Register of Deeds? ® Yes or ❑ No ✓ If yes, has the required Non -Discharge Wastewater System Waiver (FORM: NDWSW) been included with this application package? ❑ Yes or ® No FORM: RWG 06-16 Page 2 of 9 Table of Contents CASTLE BAY WWTP HEADWORKS MODIFICATIONS PA CTF.q DIVISION 1— GENERAL REQUIREMENTS 01050 General Requirements 1-2 DIVISION 3 — STRUCTURAL 03000 Structural Basic Requirements 1-8 DIVISION 11— EQUIPMENT 11000 Semi -Cylindrical Screen with Integrated Wash Press 1 —10 DIVISION 16 — ELECTRICAL 16000 Electrical Basic Requirements 1-7 ,\N CAR ES SAD !� SE it CASTLE BAY WWTP HEADWORKS MODIFICATIONS 00001 - 1 04474-0022 DECEMBER 2021 SECTION 01050 — GENERAL REQUIREMENTS PART 1 — GENERAL 1.1 The contractor shall review and verify all layouts, dimensions, and elevations on the plans with final approved tanks, pumps, blowers, and all related equipment as well as all technical specifications prior to starting construction and should discrepancies occur, the contractor shall notify the engineer to obtain the engineers clarification before commencing with construction. 1.2 The contractor shall coordinate all related discipline drawings to insure accurate installation occurs. 1.3 Contractor shall slope gravity lines as indicated on the drawings or if not indicated on the drawings slope shall be at positive grade per 15A of NCAC 2T (min.) To facilitate the intended drainage between structures. Contractor shall confirm all inverts prior to starting construction. 1.4 Contractor shall maintain min. clearance between water and sewer services per NCDENR requirements. 1.5 All bends, tees, crosses, caps, plugs, and valves for underground ductile iron piping shall be mechanical joint, with restrained joints where indicated on the drawings and per the technical specifications where required. The ductile iron pressure pipe shall be restrained to the lengths specified by American Pipe Ductile Iron RJ length calculator. Restrained joints required at all changes in directions and where piping enters or exits a facility. Use sandy mix for soil types and use a 2:1 safety factor for all calculations. 1.6 No concrete blocking shall be allowed to restrain pipe movement on any piping systems. 1.7 Contractor shall verify yard hydrant locations with owner. Contractor shall place hose racks at all yard hydrant locations. 1.8 Contractor shall maintain a clear path for all surface water drainage structures and ditches during construction. 1.9 All pipe lines shall have a minimum cover of 36" unless otherwise noted or directed. 1.10 Contractor shall maintain a set of plans with current field changes marked thereon and shall deliver these plans to the engineer upon completion of construction. Final payment shall not be made until this requirement is satisfied. 1.11 Process sewer clean -outs spacing shall be 100' maximum between clean -outs. 1.12 Add protection bollards at all fire hydrant locations as well those shown on the plans. 1.13 All potable water and non -potable water users must be marked as such to protect personnel from the mis-use of the water distribution system. 1.14 Contractor shall locate all existing gas, telephone, cable, water, sewer, and other utilities in area of construction prior to beginning work. 1.15 Contractor to repair all pavement and culverts damaged by construction. Match existing materials. All pavement cuts shall be saw cut along a straight edge. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 01050- 1 04474-0022 December 2021 1.16 Gasket material for air piping & flexible hose connections shall be EPDM or Viton construction. 1.17 Heat trace and insulate all exposed water and non -potable water above grade that is subject to freezing. END OF SECTION 01050 CASTLE BAY WWTP HEADWORKS MODIFICATIONS 01050- 2 04474-0022 December 2021 SECTION 03000 — STRUCTURAL BASIC REQUIREMENTS PART 1— GENERAL 1.1 All work is to be performed in a good, workmanlike and professional manner. 1.2 All construction shall be in strict compliance with the requirements of the North Carolina State Building Code, latest edition, or local building code requirements if more stringent. 1.3 The drawings do not show provisions for safety during construction. It is the responsibility of the general contractor to provide the required bracing, shoring, and safety devices throughout the construction of this project. 1.4 The structure(s) has/have been designed in accordance with the provisions of the North Carolina State Building Code, 2018 Edition. PART 2 — COORDINATION 2.1 Structural drawings shall be used in conjunction with & coordinated with civil, electrical & mechanical drawings, vendor submittal drawings and other contract documents. 2.2 Coordinate the exact size and location of all sleeves and openings through walls and/or concrete slabs with civil, electrical & mechanical drawings, vendor submittal drawings and other contract documents. 2.3 Any discrepancies between actual conditions and those shown on these drawings are to be brought to the attention of the structural engineer before work proceeds, including ordering and fabricating materials. 2.4 Independent testing/review of materials shall be provided as defined in project specifications if applicable. In general project involves the following: A. Soil/fill compaction & bearing. B. C.I.P. reinforced concrete. C. Reinforcing steel. 2.5 If coordination of information presented conflicts with the project specifications, the drawings will take precedence. 2.6 In general call -outs are for new construction U.N.O.. Existing construction call -outs, elevations and dimensions of existing structures are based on existing record drawings provided to McKim & Creed. The (*) symbol on individual facility "structural" drawings indicates existing construction call -outs, conditions, elevations, and dimensions to be field verified by the general contractor U.N.O. prior to construction, including ordering and fabricating materials. record drawings provided by Aqua America, Inc., includes: A. "R.L. Blanton Co. Inc. Castle Bay Wastewater Treatment Plant Design, Topsail Township, NC", project prepared by MacConnell & Associates, P.C. (DTD April 2001). AVENDALE WWTP HEADWORKS MODIFICATIONS 03000- 1 04474-0022 December 2021 2.7 Special inspections (if applicable): all foundation soils, reinforcing steel & C.I.P. concrete work shall be reviewed as stated in conjunction w/ their respective notes below, Chapter 17 of the North Carolina State Building Code and the project special inspections statement in the project specifications. PART 3 — FOUNDATIONS 3.1 Shallow foundation criteria: A. Design allowable soil bearing pressure - 3,500 psf based upon information from the project Geotechnical Report as prepared by ECS Southeast, LLP (project no. 22:30270, DTD. April 29, 2021). Contractor is responsible for verifying this value prior to foundation construction. In areas where the soil does not yield this bearing stress value, adjustment in the footing depths and foundation dimensions may be made by the engineer before work proceeds. Contractor is responsible for performing any such adjustments. 3.2 Deep foundation criteria: N/A 3.3 Prepare the existing subgrade and/or fill material in accordance with recommendations in the project Geotechnical Report as prepared by ECS Southeast, LLP (project no. 22:30270, DTD. April 29, 2021). Compact the existing grade below the foundation to 95% standard proctor test criteria. Install a minimum 1" to 3" thick mud mat of lean concrete below all foundations prior to reinforcent, if excavations to be left open overnight or subjected to a rain event prior to concrete placement. hi the event unusual soil conditions are uncovered, notify the owner and engineer prior to foundation construction for instructions how to proceed. Adjustment in the footing depths and general foundation construction may be made by the engineer before work proceeds. Contractor is responsible for performing any such adjustments. 3.4 Footing & slab excavations and forms shall be reviewed by an owner's construction representative prior to placement of concrete. The review shall conform to the requirements of Chapter 17 of the North Carolina State Building Code. 3.5 Footing & slab elevations shall not be raised or lowered without approval of the structural engineer. 3.6 All excavations shall be adequately dewatered before placement of concrete. No concrete or concrete fill shall be placed in standing water. Accumulation exceeding 1 inch shall be pumped out. 3.7 All fill material, if required, below foundation's shall be select material free from roots, trash wood scraps, and other extraneous materials. Place fill in lifts not exceeding 8" thickness. 3.8 All footings & piers shall be centered under the supported column or wall member unless noted otherwise. 3.9 Construction joints in foundation slabs, walls & footings shall be made at locations shown on drawings. 3.10 Anchor bolts shall be set by means of template. "floating" anchor bolts into place is prohibited. AVENDALE WWTP HEADWORKS MODIFICATIONS 03000- 2 04474-0022 December 2021 3.11 Contractor is to verify the elevation and location of all existing and proposed utilities prior to construction. Any "known" utility lines damaged will be replaced at the contractor's expense. If any "unknown" utility lines are encountered when excavating the contractor is to cease all excavation activity until the engineer and owner are notified and instructions are provided about how to proceed. 3.12 The contractor shall obtain the owner's permission before encasing or back filling around any existing underground structure, piping, electrical, or other underground work. PART 4 — REINFORCING STEEL 4.1 Bars shall be rolled from new billet -steel of domestic manufacture conforming to "standard specification for deformed and plain billet steel bars for concrete reinforcement," ASTM A615, grade 60 and supplementary requirement S-1. 4.2 Detail and fabricate reinforcing steel in accordance with the American Concrete Institute "ACI Detailing Manual," latest publication. 4.3 Reinforcing steel in place shall be reviewed by the owner's construction representative prior to placement of concrete. The review shall conform to the requirements of Chapter 17 of the North Carolina State Building Code. 4.4 Welded wire fabric shall conform to "standard specification for welded steel wire fabric for concrete reinforcement," ASTM A1064. 4.5 Place welded wire fabric at center of slabs -on -grade and elevated slab toppings over metal deck, unless noted otherwise. 4.6 Provide bars at corners and intersections of walls & footings of the same number and size as longitudinal bars, U.N.O. on the drawings. 4.7 Fabricate continuous bars in slabs, walls, and footings to the longest practicable lengths. 4.8 Reinforcing steel shall not be bent after being partially embedded in hardened concrete. 4.9 Bars shall be cold bent and shall not be heated for any reason. 4.10 Reinforcing bars shall not be welded. 4.11 Reference drawings for requirements for lap splicing reinforcing steel in concrete. All "LCS" shall conform to class B splice criteria & it is acceptable to lap splice non "LCS" a minimum 50 bar diameters, unless noted otherwise. 4.12 Lap spliced bars in concrete are to be wire tied. PART 5 — CONCRETE 5.1 In general concrete shall develop 3,000 to 4,000 psi minimum compressive strength at 28 days. In addition, reference project specifications & "Design Criteria" DWG. S00.0 and note the concrete mix work shall include the following: AVENDALE WWTP HEADWORKS MODIFICATIONS 03000- 3 04474-0022 December 2021 A. Cement material supplied shall be type I or H Portland cement in conformance with ASTM C150. B. Fly ash in conformance with ASTM C618, class F may be included in the mix. fly ash shall be used as a partial cement replacement & not exceed 25% of the total cementitious content. C. Aggregate shall be "normal" weight in conformance with ASTM C33. D. Water shall be in conformance with ASTM C94. E. Air entraining admixture is allowed provided it is in conformance with ASTM C260. the total air content required is 5% f 1%. F. Water reducing admixture is allowed provided it is in conformance with ASTM C494, Type A or D. G. Maximum slump = 3" without water reducing admixture & 6" with a water reducing admixture. H. Water/cement ratio (w/c) = 0.45 maximum. I. Do not use products containing calcium chlorides. 5.2 Concrete work shall conform to 'Building Code Requirements for Reinforced Concrete", ACI 318 (2014 Edition) & to "Code Requirements for Environmental Engineering Concrete Structures", ACI 350 (2006 Edition). 5.3 Place 1/2 inch expansion joint material between edges of concrete and vertical surfaces unless noted otherwise. 5.4 Provide construction or control joints in slabs & walls at locations shown on drawings. 5.5 Chamfer exposed edges of concrete 3/4 inch, unless noted otherwise. 5.6 Contractor shall be responsible for proper curing of all concrete. Curing methods shall conform to "Building Code Requirements for Reinforced Concrete" ACI 318, "Code Requirements for Environmental Engineering Concrete Structures" ACI 350 and "Standard Practice for Curing Concrete," ACI 308 (Latest Edition). 5.7 Unless noted otherwise dowels shall be the same number and size as the largest vertical/horizontal bar to which they are spliced. 5.8 Finish requirements for this project are as follows: A. Slabs -on -grade (exterior): Tops = unformed level float finish with top surface level and /or & sloped as indicated. where applicable conform with equipment manufacturer's required tolerances. Sides = smooth formed finish where exposed & rough formed finish where unexposed. AVENDALE WWTP HEADWORKS MODIFICATIONS 03000- 4 04474-0022 December 2021 B. Footings: Tops = unformed level float finish with top surface level. Sides = smooth formed finish where exposed & rough formed finish where unexposed. 5.9 Contractor shall submit rebar shop drawings for approval to owner prior to fabrication. Do not fabricate reinforcing prior to receipt of approved shop drawings. 5.10 Concrete mixes to be reviewed by the Owner's construction representative prior to placement of concrete. Compressive strength test cylinders to be reviewed by the Owner's construction representative throughout concrete construction of the project. These reviews shall conform to the requirements of Chapters 17 & 18 of the North Carolina State Building Code. 5.11 Roughen the "base" concrete pour surface to a full amplitude of 1/4" minimum, where noted on the construction drawings. 5.12 Concrete accessories as follows: A. Preformed water stops shall be PVC 6 inch long with 3/8 inch (min.) center bulb & tapered rib ends. B. Expansive water stops shall be Adeka Ultra Seal type MC-2010M. The water stops can be either adhered to the concrete with 3m-2141 bonding adhesive or nailed in place using 1.5 inch concrete nails 3 to 6 inches apart or an approved equal. C. Caulk/sealant - master builders one or multi component high performance non -sag elastomeric polyurethane sealant. D. Bonding agent - shall be structural epoxy adhesive conforming to ASTM C-881 type i or ii strength, grade 2, class B and C with bond strength = 1,900 psi (min.). E. Sika Armatec 110 EpoCem or an approved equal. PART 6 — GROUT 6.1 Grout where required shall be non -shrink grout in conformance to ASTM C 1107. 6.2 Grout shall be non-metallic and non -staining and have a minimum compressive strength of 5,000 psi. PART 7 — MASONRY Not applicable PART 8 — STRUCTURAL STEEL Not applicable PART 9 — ALUMINUM AVENDALE WWTP HEADWORKS MODIFICATIONS 03000- 5 04474-0022 December 2021 9.1 Aluminum fabrication shall be in conformance with the Aluminum Association, Inc. "Specifications for Aluminum Structures." 9.2 Unless noted otherwise, materials shall be: A. Plate & sheet - ASTM B209; 6061-T6, 6061-T651 alloy. B. Extruded shapes - ASTM B221; 6061-T6 alloy. C. Pipe sections for post & guardrail - ASTM B241: 6063-T6 alloy. D. Bolts - ASTM A193; Grade B8 or ASTM 276; Type 316 stainless steel. E. Nuts - ASTM A194; Grade M, or ASTM 276; Type 316 stainless steel. 9.3 Aluminum shall be separated from direct contact with other materials (steel, concrete, etc.) by bitumastic coating, or other protective method submitted by the contractor and approved by the Owner's construction representative. 9.4 Connections shall have a minimum of two 3/4" diameter stainless steel bolts. 9.5 Welding aluminum shall conform to AWS 131.2 & AWS A5.10 and the requirements of the Aluminum Associations "Aluminum Design Manual" (Latest Edition) Table 7.1-1 for weld fillers for wrought alloys. PART 10 — PRECAST CONCRETE Not applicable PART I I — PRE -ENGINEER TIMBER TRUSS Not applicable PART 12 — PRE -ENGINEER METAL BUILDINGS Not applicable PART 13 —MISCELLANEOUS BUILDING MATERIALS 13.1 All miscellaneous materials are to be delivered to site & staged on site prior to installation. store on site as required by the material manufacturer to avoid damage prior to installation. PART 14 —DESIGN LOADS 14.1 Design Loads Basis Of Design: North Carolina State Building Code 2018 (International Building Code (IBC) 2015 with NC Amendments) & ASCE 7-10 for wind & seismic design. Equip. Load: 1.8 k (screening) Live Load: 300 PSF (slab and platform), 100 PSF (stair) AVENDALE WWTP HEADWORKS MODIFICATIONS 03000- 6 04474-0022 December 2021 Roof Load: N/A Snow Load: 10 PSF (ground), Importance Factor (IS): 1.10 Wind Load: 155 mi/hr, exposure C, Occupancy Category III Calculated Wind Base Shears: Vx = 3.8 k Vy = 4.8 k (screening) Components & Cladding Wind Pressures: Zone 1, 2 & 3 roof pressures = N/A Zone 4 & 5 wall pressures = N/A Seismic: Seismic Design Parameters: Response Modification Coefficient.. Spectral Response Acceleration ....... Spectral Response Acceleration ....... Seismic Occupancy Category............ SiteClass ........................................... Seismic Design Category ................... Importance Factor .............................. ..........................................R = 3.0 ............ Short Period S(DS) = 20.1% ...... 1 Second Period S(D1) = 13.2% ............................................. = III ............................................ = D .....................................SDC = B ..........................................Ie = 1.25 Basic Structural System Building/Non-Building Type Structure: Other self suppt. tanks or vessel not sim. to buildings (table 12.2-1). Analysis Procedure = Equivalent Lateral Force SEISMIC BASE SHEAR: Vx = Vy = 0.4 k (SCREENING) ** Note: ref. individual bldg./facility structural DWG.'s for all "varies" info Architectural, mechanical components anchored?: YES Soil Bearing: field test per project Geotech Report = 3,000 PSF (Geotech Report N/A) REF. "Foundations" note 3.1. PART 15 — DESIGN CRITERIA Concrete 28 day compressive strength: Slabs -on -grade & non LCS slabs ................................................ fc = 4,000 psi Pipe encasements.................................................................. fc = 3,000 psi Slabs & walls of LCS............................................................ fc = 4,500 psi ... n/a Beams & columns of LCS....................................................... fc = 4,500 psi ... n/a Non-lcs footings, walls, columns & beams .................................... fc = 4,000 psi ... n/a Below grade & retaining walls .................................................. fc = 4,000 psi ... n/a Sidewalk, driveway, curb & gutter ............................................. fc = 3,000 psi ... n/a Reinforcing steel.................................................................. ASTM A615, Grade 60 AVENDALE WWTP HEADWORKS MODIFICATIONS 03000- 7 04474-0022 December 2021 Welded wire fabric............................................................... ASTM A1064 Structural steel..................................................................... ref. struct. note 8.1 ... N/A Aluminum.......................................................................... ref. struct. note 9.2 ... N/A Bolts shall be 3/4"¢ ASTM a325 or Type 316 S.S........................... ref. struct. notes 8.1 & 9.2.d Anchor bolts shall be 3/4"¢ ASTM F-1554 or ASTM A36 (steel); Type 316 S.S. (aluminum)....................................................... ref. structural note 8.1 Steel electrodes shall conform to ................................................ AWS 5.5 E70XX (re£ struct. note 8.4) ... N/A Aluminum weld fillers alloys shall conform to ................................ AWSA5.10 (re£ struct. note 9.5) Soil bearing capacity.............................................................. ref. "design loads" table END OF SECTION 03000 AVENDALE WWTP HEADWORKS MODIFICATIONS 03000- 8 04474-0022 December 2021 SECTION 11000 — SEMI -CYLINDRICAL SCREEN WITH INTEGRATED WASH PRESS PART 1— GENERAL 1.1 SCOPE A. Contractor shall install and place into satisfactory operating condition semi -cylindrical fine screen for removing floating, particulate and fibrous material and for conveying, washing and dewatering and compacting the screenings and for discharging the compacted screenings into bags as shown on the drawings and described in the specifications. B. It is the intent of these specifications that all equipment called for under this section shall be supplied by a single manufacturer. 1.2 REFERENCES A. American Society for Testing and Materials (ASTM) publications: 1. Section A322: Carbon and Alloy Steel Bar Specifications. 2. Section A507-10: Standard Specification for Drawing Alloy Steel, Sheet And Strip, Hot -Rolled and Cold Rolled. B. Anti -Friction Bearing Manufacturers Association (AFBMA) publications: 1. Standard 9-90 load ratings and fatigue life for ball bearings. 2. Standard 11-90 load ratings and fatigue life for roller bearings. C. American Institute of Steel Construction (AISC) publications D. American Welding Society (AWS) publications E. American Structures Painting Council (ASPC) publications 1.3 SUBMITTALS The following information shall be submitted to the engineer, in accordance with Section 01300, copies of all materials required to establish compliance with this section. Submittals shall include the following: A. Product Data: a) Descriptive literature, brochures, catalogs, cut -sheets and other detailed descriptive material of the equipment. b) Motor characteristics and performance information. c) Gear reducer data including service factor, efficiency, torque rating, and materials. d) Parts list including a list of recommended spare parts. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 1 04474-0022 December 2021 B. Shop Drawings Manufacturer's installation drawings. Wiring and schematic diagrams. C. Operations and maintenance manual. D. Equipment weights and lifting points. E. Recommendations for short and long term storage. F. A copy of the manufacturer's warranty G. Failure to include all drawings applicable to the equipment specified in this section will result in rejection of the entire submittal with no further review. H. A copy of documents proving certification of the manufacturer's quality management system according to ISO 9001 and environmental protection management system according to ISO 14001. 1.4 QUALITY ASSURANCE A. To ensure quality, conformance, and reliability with regard to the manufacturing and production of the equipment, the manufacturer shall meet all requirements listed hereafter. B. The contract documents represent the minimum acceptable standards for the screening equipment for this project. All equipment shall conform fully in every respect to the requirements of the respective parts and sections of the drawings and specifications. The entire unit shall be manufacturer's standard product, but shall be modified, redesigned, furnished with special features or accessories, made of materials, or provided with finishes as may be necessary to conform to the quality mandated by the technical and performance requirements of the specification. C. Minimum of ten years' experience in the design and manufacture of the type of screen described in this specification and a minimum of 10 installations in successful operation. D. The entire unit shall be manufactured from AISI stainless steel shapes. All components made of stainless steel shall be passivated by full submergence in a pickling bath for perfect surface finishing. No stainless steel components may be fabricated or assembled in a factory where carbon steel products are also fabricated, in order to prevent contamination by rust. E. Electric motors, gear reducers, and other self-contained or enclosed components shall have an acrylic enamel finish. F. All stainless steel parts of the unit shall be fully submerged into a pickling bath for at least 8 hours to remove welding spots and to protect the stainless steel against corrosion. Glass bead or sand blasted, brushed or otherwise treated stainless steel shall not be allowed. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 2 04474-0022 December 2021 G. Fabrication shall be done in compliance with all applicable ASTM standards or equivalent international standards. H. All welding in the factory shall use shielded arc, inert gas, mig, or tig method. Filler wire shall be added to all welds to provide for a cross section equal to or greater than the parent metal. Butt welds shall fully penetrate to the interior surface and gas shielding to interior and exterior of the joint shall be provided. I. Bolts, nuts and washers shall be selected from AISI stainless steel such that they are anti - seizing. J. Manufacturer shall have established an ISO 9001 certified quality management system. K. Manufacturer shall have established an ISO 14001 certified environmental protection management system. L. All welding is performed in accordance with American Welding Society (AWS) D1.1 structural welding code, or equivalent. M. Manufacturer shall provide screen, motors, gear reducers, controls, control panels, and lifting attachments as a complete integrated package to ensure proper coordination, compatibility, and operation of the system. The manufacturer shall test -run the fully assembled machine in his factory before shipment. N. Manufacturer shall provide services by a factory -trained service engineer, specifically trained on the type of equipment specified. The service engineer requirements include, but are not limited to the following: The service engineer shall be present during initial energizing of equipment to determine directional testing. 2. The service engineer shall inspect and verify location of anchor bolts, placement, leveling, alignment and field erection of equipment, as well as control panel operation and electrical connections. 3. The service engineer shall provide classroom and/or field training on the operation and maintenance of the equipment to operator personnel. These instructions may include the use of slides, videos, literature, and/or oral presentations. 4. Manufacturer shall state field service rates for a service engineer to owner and contractor. In the event that the field service time required by this section should not be sufficient to properly place the equipment into operation, and the requirement for additional time is beyond the manufacturer's responsibility, additional time shall be purchased by contractor to correct deficiencies in installation, equipment, or material without additional cost to owner. PART 2 — PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 3 04474-0022 December 2021 A. Base bid: ROTAMAT® Microstrainer R09H6 Tank mounted unit from Huber Technology, Inc. B. Other pre -submitted and pre -approved deductive alternates. Named and unnamed manufactures have to comply fully with these specifications and the drawings. That a manufacturer is named does in no way preclude that his product will be acceptable. 2.2 PERFORMANCE REQUIREMENTS A. Screen Design Summary 1. Number of Screens: 1 2. Maximum clear water flow: 1.2 mgd 3. Peak wastewater design flow: 0.20 mgd 4. TSS rate: 350 mg/1 5. Channel width required: 12 inches 6. Ash water consumption: 14.2 gpm a. Ash water pressure: 60 psi B. The screen shall be designed to withstand maximum forces exerted during operation. All structural and functional members shall be sized to prevent deflection or vibration which could impair operation. C. The average perforation flow through velocity shall not exceed 3.3 ft/sec (1.0 m/sec) under any flow condition up to the maximum clean water flow specified above. The screen design shall minimize solids deposits in the channel. D. The screen shall be capable of processing spherical objects with a diameter of 3-1/8". Such objects shall be conveyed through the auger and shall be discharged with the screenings. The unit shall be capable of processing the screenings load specified above. E. The semi -cylindrical fine screen shall have a semi -cylindrical screen basket made of perforated plate, and an integral screw conveyor and screenings press. The screw in the basket shall be provided with a brush on its flight for screen cleaning. The screen shall use a single drive for screening, conveying, dewatering, and compressing the screened material. The axis of the fine screen shall have an inclination as specified in 2.2.A. F. Operation of the screen drive shall be automatically initiated at a preset high upstream liquid level. Screens which operate continuously or via timer only will not be acceptable. The screw shall remove solids from the screenings basket. The screenings shall be moved up by the screw conveyor and through a compaction zone and shall be discharged into bags. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 4 04474-0022 December 2021 G. All perforations of the screen basket shall be cleaned with a trailing edge brush on the screw flights. H. The screening equipment shall produce dewatered screenings capable of passing the EPA paint filter test as described in method 9095 of EPA publication SW-486. I. To minimize odors and nuisance, the conveyance, dewatering and compaction zones shall be completely enclosed. The spray wash system shall be enclosed such that spray water, aerosols or leakage do not contaminate the operating floor. K. The control system shall be designed such that the cleaning characteristics of the screen and wash system can be changed via the programmable controller. Systems which do not offer this feature will not be acceptable for this project. 2.3 PRODUCT DESIGN SPECIFICATIONS A. Materials 1. Unless otherwise specified in these specifications, the entire equipment shall be manufactured from AISI austenitic stainless steel shapes (rods, angles, and channels), pipes, and sheets. All mechanical parts shall be designed to handle the forces that may be exerted on the unit during fabrication, shipping, erection, and proper operation according to the O&M manual. The entire equipment shall be manufactured in a stainless steel only factory to prevent contamination of the stainless steel with rusty dust. The equipment, after its fabrication, shall undergo a passivation (pickling) process to ensure maximum resistance to corrosion. All stainless steel components and structures shall be submersed in a chemical bath of nitric acid and hydrofluoric acid to remove any residues that may be present on the material as a result of forming, manufacture, or handling. After removal from the pickling bath, the equipment must be washed with a high-pressure wash of cold water to remove any remaining surface debris and promote the formation of an oxidized passive layer which is critical to the long life of the stainless steel. 4. Brush shall be made of nylon and shall be provided with a stainless steel clamp. 5. Seals between the screen and the channel wall shall be made of neoprene. B. Screen 1. The semi -cylindrical fine screen shall be designed and built to withstand all static and hydraulic forces exerted by the liquid to the screen. All structural and functional parts shall be sized for the loads encountered during screening, conveying, and pressing operations. 2. The perforated screen basket shall have a semi -cylindrical shape, which shall be open at the front and top. It shall be installed parallel to the wastewater flow direction. The CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 5 04474-0022 December 2021 screen basket shall be provided with a bottom plate lying flat on the channel floor. The screen shall be provided with an upper support flange and a conical transition piece between the screen basket and auger tube. Length and diameter of the screen basket and the thicknesses of the screen basket's upper support flanges shall be as specified above. The flange shall be machined after welding to ensure proper alignment of the screen basket and auger. The screen shall be provided with a pivoting support stand allowing for easy removal of the screen basket from the channel for maintenance purposes. The support stand shall be fabricated from stainless steel double-c-channels having minimum dimensions of 0.12" (3 mm). C. Screening Conveyor and Screening Wash -Press 1. The screen shall be cleaned with a shafted stainless steel screw with helicoid-shaped flights designed to transport screenings. Straight helical flights in the basket area that are not capable of creating this screening layer shall not be acceptable. 2. The flights of the screw in the basket shall be provided with a '/4 inch thick hardened stainless steel strip having the same thickness as the flights of the screw. The strip shall be welded to the face of the flight, on both sides, over the full length of the screen basket. The flights of the screw shall be machined to match the screen basket such that the face of the strip is parallel to the screen basket's inner surface. A stainless steel backed nylon brush shall be attached to the trailing edge of the screw flight over the entire length of the screen basket designed to reduce brush wear. This trailing edge brush design shall promote proper cleaning of basket perforations and shall prevent brush bristles from wedging between the screw and basket. The brush shall be attached by means of holding clips and fasteners made of stainless steel. Designs that place the brush on the leading edge of the flight will not be acceptable. The screenings screw conveyor's tube diameter shall be 10.75" (273 mm) and shall have a wall thickness of 0.1" (2.6 mm). Two (2) anti -rotation bars shall be welded to the inside of the transport tube along its longitudinal axis for continuous and controlled screenings transport. The screenings screw conveyor shall not be in contact with the anti -rotation bars during normal operation. Screens which utilize wear bars that require replacement as part of a normal maintenance program shall not be acceptable. A flange shall be welded to the conical transition piece to support and allow for removal of the screen basket. A gear box support flange shall be welded to the upper end of the auger tube for support and removal of the drive assembly. The flange thickness shall be a minimum of. 6. A shafted stainless steel screw with helical flight shall be installed in the auger tube for consistent conveying and proper compaction of the screened material. A shafted screw design shall have a rigid structure to prevent screw flexing and shall distribute the drive load uniformly. The shaft shall have a minimum diameter of 3 ''/z" (89 mm) and shall have flights with a thickness of '/4" in the auger tube and a minimum CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 6 04474-0022 December 2021 thickness of 0.4" (10 min) in the press zone. A shaft -less screw in the auger tube shall not be acceptable. A replaceable auger wear strip shall be installed on the flight edge for screw and brush wear protection. The upper end of the screw conveyor shaft shall be fitted with a solid stub. The stub and the screw conveyor shaft shall be accurately machined and shrink -fitted with each other. The entire screw shall be balanced and machined to ensure perfect alignment, screw conveyors with bolted on stub shafts shall be unacceptable due to lack of improper alignment. 9. After all flanges are welded to the auger tube, the faces of the flanges shall be machined on a lathe such that they are exactly rectangular to the tube axis. 10. A compaction zone shall be provided as an integral part of the screw conveyor and tube. The compaction zone shall be designed to form a plug of screenings material and to return water released from the screened material back to the channel through 13/64" (5 min) diameter perforations that are machined into the screenings transport tube in a square configuration. 11. The compaction zone shall be provided with split glass fiber reinforced housing, furnished with gaskets and bolts, and shall be easily removable for 360' access to the compaction zone. Designs requiring removal of the drive assembly, discharge head, or screw conveyor to gain access to the compaction zone will not be acceptable. The housing shall be provided with a drain connection at its lowest point and a clamped flexible PVC hose for drain water whose other end directed directly back into the influent channel. The plastic housing shall also be provided with a 1" flush connection to allow periodic cleaning of the compaction zone. D. Screen Tank System 1. The screen tank shall be made of 304 stainless steel. Tank bottom shall be sloped accordingly for discharge post screening. The screen shall have upper lids constructed of min. 1/16" thick stainless steel. 2. The tank will have an overflow channel that includes an internal baffle weir and manual bar rack for emergency bypass purposes. 3. The tank inlet and outlet shall be 8" ansi flange. The centerline of the inlet flange shall be approx. Height of 11 7/8". To ground level discharge flange height to pipe centerline shall be approx. 350mm high. 4. Supports for the tank shall allow for shimming adjustments in the field up to '/4" vertical dimension on all four supports. E. Screen and Screenings Wash System The screen and screenings wash systems shall be designed for a water supply of 16 gpm at a pressure of 60 psi. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 7 04474-0022 December 2021 An automatic screen wash systems (IRGA) shall be provided. The screenings wash zone of the conveyor tube shall be provided with a minimum of three nozzles at its circumference. A spray bar shall be provided above the screw in the screen basket. The compaction zone housing shall be provided with a ring flush system to ensure complete flushing of the compaction zone housing. All water access points shall be provided with solenoid valves, piping and flexible reinforced PVC hoses. 3. The common water connection shall be provided with a brass body y-strainer. The strainer shall include a removable and washable stainless steel 20-mesh (800 micron) filter element. A water manifold with one input and three output water connections shall be provided. The water input connection shall have a diameter of 1 '/4". 4. The wash systems shall be operated on an intermittent basis only. Wash systems which operate continuously will not be acceptable. 5. The solenoid valves shall be operated by the programmable logical controller. Individual manual operation of each solenoid shall also be possible from the control panel. 6. Solenoid valves shall be brass body, 2-way, and designed for 120 VAC operation with an explosion -proof rating. Solenoid valves shall be normally closed and rated for up to 100 psig. F. Gear Motor Drive The screw shall be driven by a shaft mounted geared motor. The geared motor shall have a minimum service factor of 1.0 equivalent to an AGMA class I rating. 2. The gear reducer shall be bolted to a machined flange welded to the upper end of the auger tube. 3. The gear reducer shall be driven by a 3-phase, 60 hertz, 230/460 volt, class I, division 2, continuous -duty motor with leads to a conduit box for outdoor operation. G. Anchor Bolts 1. Equipment manufacturer shall furnish all anchor bolts of ample size and strength required to securely anchor each item of equipment. Anchor bolts, hex nuts, and washers shall be stainless steel. Anchor bolts shall be wedge or epoxy type. 2. Anchor bolts shall be set by the contractor. Equipment shall be placed on the foundations, leveled, shimmed, bolted down, and grouted with a non -shrinking grout. H. Control System 1. All controls necessary for the fully automatic operation of the screen shall be provided. 2. The electrical control system shall provide for automatic control of the screen via a high liquid level using a float switch system in connection with an adjustable timer. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 8 04474-0022 December 2021 3. Control panel shall be suitable for outdoor, wall -mounting. Enclosure shall be NEMA 4x stainless steel with continuous hinge and lockable door latch, and shall include the following: i. Enclosure, NEMA 4X, 304 stainless steel with 3 pt. latch ii. Main disconnect, non -fused type, with through door disconnect handle iii. Motor starter, reversing, IEC, with overload relay and CB branch circuit protection iv. Current monitor v. Surge protection, 120VAC vi. control power transformer, 480-120VAC vii. Programmable logic controller, AB MICROLOGIX 1400 with ethernet and required IO viii. Operator interface unit, AB panel view 800, 4" color touchscreen, with elapse meter ix. 24VDC power supply x. Panel heater, with thermostat xi. LOT, circuit breakers, 120VAC xii. LOT, pilot lights, LED push to test xiii. LOT, push buttons xiv. LOT, selector switches xv. LOT, control relays, socket type xvi. LOT, terminal blocks xvii. LOT, intrinsically safe barrier xviii. LOT, dry contacts xix. Dual float switch xx. E-stop 1 hole NEMA 7 xxi. Alarm light (OMNI BEACON) with silence button PART 3 — EXECUTION 3.1 DELIVERY, STORAGE, AND HANDLING OF EQUIPMENT CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 9 04474-0022 December 2021 A. All equipment shall be shipped and delivered fully assembled, except where partial disassembly is required in order to conform to transportation regulations or for the protection of components. B. The contractor shall be responsible for unloading of the machinery and shall have equipment on -site available at the time of delivery permitting proper hoisting of the equipment. 3.2 FIELD PREPARATION AND PAINTING A. Contractor shall touch-up all shipping damage to the paint and stainless steel as soon as the equipment arrives on the job site. B. Contractor shall supply paint for field touch-up and field painting. C. Contractor shall finish paint electrical motors, speed reducers, and other self-contained or enclosed components with oil -resistance enamel. D. Contractor shall coat all stainless steel bolts and nut threads with a non -seizing compound prior to final assembly. 3.3 INSTALLATION, START UP AND OPERATOR TRAINING A. Contractor shall verify all dimensions in the field to ensure compliance of equipment dimensions with the drawings. Contractor shall notify engineer of significant deviations. B. Installation of the equipment shall be in strict accordance with the contract documents and the manufacturer's instructions and shop drawings. Manufacturer shall supply anchor bolts for the equipment. Contractors shall install the anchor bolts in accordance with the manufacturer's recommendations C. Manufacturer shall furnish the services of a factory -trained service engineer for one (1) trip including two (2) days to inspect the installation, observe start up, and provide operator training. 1. Equipment shall not be energized, or "bumped" to check the electrical connection for motor rotation without the service engineer present. 2. The service engineer shall make all necessary adjustments and settings to the controls. In particular, service engineer shall verify the measurement relay setting and the initial water level setting for the screen. 3. The service engineer shall demonstrate proper operation of the entire unit. The screen shall operate automatically based on the water level. END OF SECTION 11000 CASTLE BAY WWTP HEADWORKS MODIFICATIONS 11000- 10 04474-0022 December 2021 SECTION 16000 — ELECTRICAL BASIC REQUIREMENTS PART 1 — CONTRACTOR RESPONSIBILITIES 1.1 Contractor shall reference all specifications, drawings and contract documents for additional requirements and contract responsibilities prior to commencing work. 1.2 Contractor shall comply with all Aqua America Inc. standards, details, and specifications. 1.3 The general notes as stated on this sheet are applicable to all contract documents and scope of work under this contract unless noted otherwise. 1.4 All electrical work shall comply with the current NFPA, NEC, NESC and local codes including Owner's standards and requirements. 1.5 Contractor shall coordinate with the local electrical utility to establish new electrical service(s) and final connections to provide utility power as required to include establishing temporary utility account to provide electrical power for start-up and commissioning. 1.6 The electrical installation shall meet the requirements of all applicable NECA/NEIS standards to include owner construction standards. 1.7 Contractor shall plan and coordinate electrical construction with all craft/trade to achieve an efficient and effective electrical installation. 1.8 The scheduling and duration of any process or facility shutdown to remove and/or install equipment shall be coordinated in advance with facility management, engineer, Owner or Owner representative. PART 2 — POWER AND CONTROL RACEWAYS 2.1 Exposed conduit shall be rigid aluminum conduit (RAC), GRS, IMC and EMT are not acceptable. 2.2 Concealed conduit embedded in concrete shall be SCH-40 PVC. 2.3 Direct -buried conduit shall be direct -buried SCH-80 PVC. 2.4 Transitions through finished grade and/or concrete shall be PVC -coated RAC conduit. 2.5 Drawings depict major ductbank, cable -tray, bus -duct, wire -way, trench/floor ducts, raceway, conduit, etc., to include cable, conductor and wiring in schematic and/or diagrammatic formats. The contractor shall reference all equipment specifications and manufacturer instructions for additional installation requirements. 2.6 Raceway installation and/or arrangement layouts are not typically shown on the drawings. Contractor shall develop logical groupings, routing and marshalling of ductbank, cable -tray, bus - duct, wire -way, trench/floor duct, raceway, conduit, etc., these shall not be routed through or interfere with any structural elements. Contractor shall submit these raceway installation and/or arrangement layouts per the specifications for engineer review prior to installation. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 16000- 1 04474-0022 December 2021 2.7 Raceway routings shall be organized and grouped in a practical manner to minimize cross-overs and saddles. Raceway installations shall be arranged to enter equipment for direct conductor terminations. 2.8 Raceways shall be installed concealed unless otherwise noted or shown. These shall run parallel to landscape and structural features while the bends and turns shall be made by means of large radii fittings. 2.9 Provide flexible raceway connections to all equipment subject to movement and/or vibration. Contractor shall make raceway connections complete and in accordance with the specifications. 2.10 Contractor shall provide all required pull boxes, terminal boxes, and junction boxes for installation for the wiring systems in accordance with the specifications though all boxes may not be indicated on the drawings. 2.11 Spare conduits shall be capped or plugged with a PVC fitting and include 200# test polypropylene pull string. PART 3 — CABLE TRAY 3.1 The cable tray installation shall meet all the requirements of all applicable NECA/NEIS standards. These include but are not limited to the following: A. NECA 1: standard practices for good workmanship in electrical construction. B. NECA/NENIA 105-2015: standard for installing metal cable tray. 3.2 All cable trays shall be aluminum ladder type with 4-inch side walls and 12-inch rung spacing. 3.3 The manufacturer's recommended mechanical loading shall not be exceeded. 3.4 The cable tray shall be carefully aligned and leveled plumb and true. Cable tray sections and fittings shall be assembled on their supports and joined together, using manufacturer's standard connector units, properly aligned, and secured. 3.5 Splices should be located as close as possible to points one-third the distance between support and midpoint of the span. Straight section lengths should be equal to or greater than the span length to ensure not more than one splice plate between supports. 3.6 All metallic cable trays are to be grounded in accordance with NEC Article 392.60 and best industrial practices. 3.7 Aluminum cable tray systems or sections, conductivity shall be established and maintained by performing the following operation at each bonding jumper lug connection: A. Wire -brush aluminum surfaces to expose a bright 'white' metal surface. B. Clean brushed surfaces with denatured alcohol. C. Apply anti -oxidizing compound (Burndy Pentrox or approved equal) to clean, brushed surfaces. A time period of less than 5 minutes must not elapse between steps 'A' and V. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 16000- 2 04474-0022 December 2021 3.8 Re -apply anti -oxidizing compound as required and bolt lug components. 3.9 Sufficient space shall be provided and maintained about the cable trays to allow adequate access for installing and maintaining cabling. 3.10 All cables and cable ties shall be secured to cable tray rungs. UV -resistant nylon 'ty-wraps' are acceptable for horizontal runs and stainless -steel 'ty-wraps' should be used in vertical runs. Maximum tie spacing shall be 12-inches for cables in vertical cable trays and 36-inches for cables in horizontal. Cable ties shall be of sufficient tensile strength and rigidity to prevent "snaking" of cables. 3.11 The contractor shall provide and install all necessary components required for making final connections of cable trays to all electrical equipment as required per contract. 3.12 Manufactured strut -channel braces, brackets, fittings, or post bases shall be provided and installed with associated hardware and fasteners for cable tray supports. 3.13 Strut -channel shall not be bent, drilled, miter -cut or otherwise modified to produce fittings, braces or brackets for cable tray supports. PART 4 — ELECTRICAL EQUIPMENT 4.1 600V rated electrical equipment shall have an ampere interrupting capacity (AIC) ratings as shown on the contract drawings. 4.2 Equipment shall be arranged and installed to comply with all code -required, manufacturer - recommended, and heat -dissipation clearances. 4.3 Equipment installations and placements shall comply with NEC article 110 for all clearance requirements. 4.4 Equipment shall fit into those spaces as shown on the contract drawings. Contractor is responsible to provide equipment which meets the space requirements. 4.5 Contractor shall provide all necessary components required for making final connections for all equipment installed and/or modified under contract. PART 5 — DUCTBANK SYSTEM 5.1 Ductbank system routing and sections are shown on the contract documents as diagrammatic, contractor shall submit proposed ductbank installation layout drawings for engineer review prior to excavation, fabrication and/or installation per specification section 26 05 43 1.4a. 5.2 Ductbank systems shall not interfere with any structural foundation and/or feature. 5.3 Ductbank systems shall have a minimum of 18-inch of clean compacted cover unless otherwise stated in the contract documents. 5.4 Ductbank systems routed under roadways shall be constructed and installed per structural engineer of record design requirements. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 16000- 3 04474-0022 December 2021 5.5 Ductbank systems shall include a bare 4/Oawg copper grounding conductor laid 6 to 12-inches above ductbank and routed into each man -hole. 5.6 Ductbank grounding conductor shall be connected with exothermic welds to grounding systems as shown the drawings. 5.7 Ductbank systems shall be arranged to allow 1.5 to 2.0-inch minimum separation between raceways. 5.8 ABS plastic duct -spacers shall be utilized and installed to maintain raceway separation during placement of concrete. A. Underground Devices Inc. P/N duct donut 2C or approved equal. 5.9 Raceways shall be secured to prevent floatation during concrete placement with metallic hold-down assemblies. A. Underground devices, inc. P/N hold-down bar H5X-XX-2X or approved equal. 5.10 All raceways bends shall be made with large sweep radii. 5.11 All raceways shall be reamed, de -burred and clean prior to coupling. 5.12 All PVC raceways shall be joined with grey heavy -bodied PVC cement and fully seated in slip - coupling or fitting. 5.13 All PVC raceways shall enter man -hole walls perpendicular and have bell -end fittings installed prior to drawing wires or cables. 5.14 Raceway arrangements shall be made to maximum the distance between 480/277V and 208/120V feeder and branch conductors from low -voltage and fiber optic signal cabling. 5.15 Ductbank extensions: A. Bulk -head ductbank concrete pour and remove all form work. B. Extend all rebar and conduits 24" minimum from end of concrete ductbank. C. Glue PVC end caps on all conduits. Sleeve rebar with PVC pipe. D. Install 2.0-inch PVC pipe 48-inch above finished grade at location and indicate on as -build drawings with a minimum of three (3) measurements from nearest structures. PART 6 — CABLES/CONDUCTORS/WIRES 6.1 Quantity and sizing of conductors, cabling, wiring, and respective raceways depicted on the contract documents are selected upon the basis of design, standard electrical components and/or standard equipment with direct routed connections. 6.2 Contractor may submit for review by engineer and prior to installation, logical conductor, and raceway groupings in compliance with applicable codes, standards and specifications without additional cost to owner. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 16000- 4 04474-0022 December 2021 6.3 7contractor shall provide a circuit identification label at each end of each power, branch, control and instrumentation circuit cable assembly, conductor, or wire. 6.4 Power/feeder A. Contractor shall not exceed cable manufacturer specifications for side -wall and tension limits when drawing power cables into raceways. B. Contractor shall draw power cables and conductors within raceways utilizing polywater lubricant j or approved equal. C. No splices to power conductors and/or cabling shall be made without engineer approval. No junctions shall be made below grade without approval of engineer. 6.5 Power/branch A. Raceway and wiring for lighting, receptacles and branch circuits are not typically shown on the contract drawings but shall be provided as required under this contract. PART 7 — GROUNDING AND BONDING 7.1 Grounding and bonding systems shall comply with NFPA 70 and NFPA 780 to include those requirements in specification Section 26 05 19. 7.2 Reference grounding installation details as shown on contract documents. 7.3 All direct -buried grounding system conductors shall be bare 4/OAWG copper. 7.4 All concrete encased grounding system conductors shall be tinned 4/OAWG copper. 7.5 All grounding and bonding taps shall be tinned #2AWG copper minimum. 7.6 Grounding system conductors shall be buried 30-inch below finished grade. 7.7 Underground or concrete encased grounding system connections shall be made with exothermic welds. 7.8 Connections to structural steel and/or rebar shall be made with exothermic welds. 7.9 Electrical equipment and/or framing supports shall be bonded to grounding system using tinned #2AWG copper; mechanical lugs; 316L stainless -steel, anti -vibration fasteners and blue 'loctite' or equal thread compound (minimum 2 locations). 7.10 Mechanical equipment and/or skid framing shall be bonded to grounding system using tinned #2AWG copper; mechanical lugs; 316L stainless -steel, anti -vibration fasteners and blue 'loctite' or equal thread compound (minimum 2 locations). 7.11 Man -way and/or equipment hatch frames shall be bonded to grounding system using tinned #2AWG copper; mechanical lugs; 316L stainless -steel, anti -vibration fasteners and blue 'loctite' or equal thread compound (minimum 2 locations). CASTLE BAY WWTP HEADWORKS MODIFICATIONS 16000- 5 04474-0022 December 2021 7.12 Ground test wells shall be 15-inch minimum round concrete with cast iron cover with bead welded lettering, "ground" and rated AASHTO H-10 loading. A. J&R concrete products P/N E6-RT-Box or equal. 7.13 Grounding system extensions: A. Provide sufficient slack grounding cable to make connections to future grounding conductors, ductbanks and/or equipment. B. Install 2.0-inch PVC pipe 48-inch above finished grade at location and indicate on as -build drawings with a minimum of three (3) measurements from nearest structures. PART 8 —LIGHTING SYSTEMS 8.1 Contractor shall reference all contract drawings prior to excavation and installation of underground raceways, ductbanks and grounding/bonding components. 8.2 All site lighting power "run" conductors shall be #6AWG stranded copper w/600V type XHHW-2, 90°C insulation. 8.3 All site lighting power "tap" conductors shall be #10awg stranded copper with 600V type THHN/THWN, 90°C insulation. 8.4 All tap and run connections shall be water -proof. 8.5 Transitions through finished grade and concrete shall be PVC -coated aluminum conduit extending 12-inches above and below transition. 8.6 All site lighting branch circuits shall be direct -buried SCH-80 2.0" PVC conduit unless shown otherwise on the contract drawings. 9.1 General a. Indoors or non -process areas shall be installed concealed and flush with stainless -steel device cover plates. b. Outdoors or in process areas shall be installed within weather-proof, corrosion resistant device boxes with metallic in -use and/or water -tight device cover plates. 9.2 Receptacles/ground fault current interrupting (GFCI) a. Shall be individual GFCI receptacle devices rated for 20A/120V with LED power indicator. b. GFCI receptacle devices shall not share neutral conductors on three-phase systems. 10.1 All fasteners and hardware shall be stainless -steel 316L. CASTLE BAY WWTP HEADWORKS MODIFICATIONS 16000- 6 04474-0022 December 2021 10.2 Strut -channel shall not be bent, drilled, cut, or otherwise modified to produce fittings, braces or brackets for conduit and equipment supports. 10.3 Manufactured strut -channel braces, brackets, fittings, or post bases shall be provided and installed with associated hardware and fasteners for conduit and equipment supports. 10.4 Contractor shall provide all supports and fastening hardware for switchboards, panelboards, transformers, control panels, etc., as required in the specifications. 10.5 Contractor shall provide and install concrete embedded leveling channel supports for floor mounted equipment spanning distances 48" and greater in length or 36" and greater in depth. 10.6 Structural members shall not be drilled, cut, welded to, or otherwise modified without prior approval of the engineer of record. END OF SECTION 16000 CASTLE BAY WWTP HEADWORKS MODIFICATIONS 16000- 7 04474-0022 December 2021 VI V1 VI V1 ✓1 M N N m t(1 V1 N N A m m m M m m m m m m m 0. 0 0 0 0 0 0 0 0 0 0 0 0 a a a A � n N n a n m V 01 n n 00 01 °° eo 00 0o m oo ti ff v m n m m io O1 - OOOo"oO.+0o80.-I xo00oo00000000 V O N p YI ? \ O. o Z o Z o Z o 0 o Z o Z u � o � o — m > a$ a 1 a o a a a a a a w Z z Z Z Z Z Z Z x r d O ip D h o W N cO m W W 00 W c0 e0 c0 W CO G E o v m v c o W N � m — O v m n m m v L U � m i N v •n . a° o o mom aga ga �vm��+oN� o m v 0 3x°'m m m m m m 0 0 0 0 0 a '� •�c-o o w N � � 0 v c n N M M � ap cq N O N lD N N l0 YI N �y N Yl c C 3 � C c c ` v v C W A L U u O � o C L C1 u o 3 =u ° c L co `o o m HUBER HUBER HUBER HUBER .. .. M .. WASTE WATER Solutions WASTE WATER Solutions WASTE WATER Solutions WASTE WATER Solutions Equipment & Equipment & Equipment & Equipment & Controls Submittal Controls Submittal Controls Submittal Controls Submittal ROTAMAT® ROTAMAT® ROTAMATO ROTAMAT® Ro91300TI6 Ro91300TI6 Ro91300TI6 Ro91300TI6 with Controls with Controls with Controls with Controls Castle Bay, NC Castle Bay, NC Castle Bay, NC Castle Bay, NC PID73007243 PID73007243 PID73007243 PID73007243 Specification Specification Specification Specification Section: HUBER Section: HUBER Section: HUBER Section: HUBER Standard Standard Standard Standard Specification Specification Specification Specification Rev 0 Rev 0 Rev 0 Rev 0 6/16/2021 6/16/2021 6/16/2021 6/16/2021 Equipment Submittal Castle Bay, NC PID73007243 & Controls Rev 0 6116I2021 HUBER WASTE WATER Solutions KEY CONTACTS Manufacturer: HUBER Technology, Inc. 1009 Airlie Parkway Denver, NC 28037 Contact: Amber Sizemore (Amber.Sizemore@hhusa.net) Phone:704-990-2431 Fax:704-949-1020 Installation, Start -Up and Commissioning: HUBER Technology, Inc. 1009 Airlie Parkway Denver, NC 28037 Contact: Patrick Sheehan (patrick.sheehan@hhusa.net Phone: 704-949-1015 Fax: 704-949-1020 Customer: Aqua North Carolina, INC. 202 MacKenan Ct. Cary, NC 27511 Contact: Michael Melton (mamelton@aquaamerica.com) Kyle McKay (kcmckay@aquaamerica.com) Phone Number: (815) 954-3350 Local Representative: Premier Water Contact: Steven Young (steven@premier-water.com) Phone: (704) 231-9964 Table of Contents KEY CONTACTS SECTION 1: General Information • ROTAMAT® Perforated Plate Screen Brochure 1-1 • ROTAMAT® Perforated Plate Screen Reference List 1-5 SECTION 2: Scope of Supply and Specifications • As Sold Scope of Supply 2-1 SECTION 3: Operating Instructions and Technical Data • Ro9 Size 300 Data Sheet 3-1 • Operating Instructions 3-2 SECTION 4: Components Information ROTAMAT° Ro9 • Motor & Gearbox Information 4-1 • Solenoid Valve 4-8 • Anchor Bolts 4-19 • Bagging Unit 4-30 SECTION 5: Project Drawings • General Arrangement Drawings 5-1 SECTION 6: Control Panel Information • Submittal Comments 6-3 • Electrical Drawings 6-5 • Bill of Materials 6-16 • Catalog Cuts 6-20 SECTION 7: Spares, Service, Training and Storage • List of Supplied Spare Parts 7-1 • Spare Parts Drawing 7-2 • Spare Parts List 7-3 • Start Up Days 7-5 • Storage 7-6 • Materials Needed for Service 7-7 • List of Special Tools 7-8 SECTION 8: Test and Inspections Report • Huber Test and Inspections Report 8-1 SECTION 9: Certifications • ISO 9001 9-1 • ISO14001 9-2 SECTION 10: Warranty • Huber Standard Warranty 10-1 SECTION 1— General Information HUBER WASTE WATER Solutions ROTAMAT° Micro Strainer Ro 9 Wastewater screen for small to medium flows - with integrated screenings washing and compaction - for channel installation or supplied in a tank - with optional frost protection for outdoor installation Section 1 Page 1 The challenge —Our solution Both municipal wastewater treatment plants and industrial applications require mechanical treatment as a first treat- ment step to remove as much as possible of the floating, settling and suspended material. The aim is to achieve the maximum separation efficiency under the prevailing hydraulic conditions. Operating reliability, efficiency and hygienic operation are important factors for a mechanical separation plant. The ROTAMAT® Micro Strainer Ro 9 operation is based upon a unique system that allows combination of screen- ing, washing, transport, compaction and dewatering in a single unit. Depending on the screen bar spacing or perforation and screen size {up to 700 mm screen basket diameter}, the throughput can be individually adjusted to specific site requirements. The ROTAMAT® Micro Strainer Ro 9 is completely made of stainless steel and acid treated in a pickling bath. The screen can be installed either directly in the channel or in a separate tank. Design and function The ROTAMAT® Micro Strainer Ro 9 is installed directly in the channel or in a separate tank. Whilst the wastewater flows in through the open front end of the screen basket and through the screen bars or perforations, solids are retained by the screen basket, whereby the separation of floating, settling and suspended solids is dependent upon the screen bar spacing or perforation size. Blinding of the screen surface generates an additional filtering effect so that solids can be retained that are smaller than the bar spacing or perforation. The machine Screen basket > wedge wire > 0.5 mm IMWW=—Z > perforated plate ? 1 mm > mesh > 0.8 mm Schematic drawing ofa ROTAMA7� Micro Strainer Ro 9 starts to operate when a certain upstream water level is exceeded due to screen surface blinding. A robust stainless steel screw removes the screenings from the screen basket surface. Additional cleaning is achieved by wear -resistant brushes fitted to the screw flights. The screw conveyor transports the screenings through a closed and inclined pipe. Whilst the screenings are transported, the screw con- veyor dewaters and compacts them without any odour annoyance prior to discharging them into the customer's container or a subsequent conveying unit. The user's benefits > Low investment costs > Quick and easy installation, even as a retrofit > Reliable self-cleaning ofthe screening area by means of the stainless steel screw flights and wear -resistant brushes > All stainless steel construction, therefore virtually unlimited life and no maintenance > Encapsulated, odour -free plant > Low disposal costs due to integrated screenings washing and compaction > Optional frost -protected unit for outdoor installation - No building required Section 1 Page 2 WASTE LAMER Safi... Integrated screenings washing (IRGA) or external screenings washing (ERGA) system When the clarification process is to he optimised, the > Optimal cost/performance ratio integrated screenings washing system is a well -proven > Easy retrofit instrument to improve the nitrogen/carbon ratio and save costs. As the soluble matter is separated from the inert > Minimised disposal costs material, faeces are virtually completely washed out > Improved operating and hygienic conditions which leads to a significant weight reduction. > Virtually complete washout of faeces Integrated screenings washing system (IRGA). The ROTAMAT® principle allows forintegration ofthe screenings washing system directly in the lower end of the rising pipe. > Weight reduction by approx. 50 % > Dewatering performance of up to 40 % DS External screenings washing system (ERGA). A preceding washing system washes out the organic matter. A ROTAMAP Micro Strainer Ro 9 XL version with an extended screen basket The ROTAMAT® Micro Strainer Ro 9 XL version with an extended screen basket fora higher throughput is especially suited for narrow and deep channels. The long screen basket (4001500 mm diameter) is able to handle greatly varying dry weather and stormwater flows. > Extended screen basket available in two lengths > Size 400 and 500 > For greatly varying inflows > Maintenance -free lower ceramic bearing i ROTAMAT� Micro Strainer Ro 9 XL with lower maintenance -free ceramic bearing ROTAMAT® Micro Strainer economy version Ro 9Ec The ROTAMAT® Ro 9Ec is a low-cost version of the ROTAMAT® Micro Strainer Ro 9 with the following special features, > Best cost/performance ratio > No additional wash water required due to the reduced screenings compaction > For installation directly in the channel or in a tank > Size 300 and 500 > Wedge wire screen basket or perforated plate basket available Tank -mounted ROTAMAT® Micro Strainer Ro 9Ec Section 1 Page 3 WASTE WATER aaluuons Installation examples ROTAMA7� Micro Strainer-Ro 9 installed in the middle ofa roundabout Outdoor installation of a ROTAMAT® Micro Strainer Rog > Screen sizes Tank installation of a ROTAMAT- Micro Strainer Ro 9 ROTAMAT� Micro StrainerRo 9 size 700 installed in the channel Screen basket diameter: 300, 400, 500, 700 mm Bar spacing: ? 0.5mm Installation angle: variable up to 48' Perforation: ? 1 mm HUBER SE Suhjecttotechnicalmodification 0.217 - 4.2012 - 4.2005 Industriepark Erasbach Al • D-92334 Benching Phone: +49-8462-201-0 • Fax: +49-8462-201-810 info@huherde • Internet: www.huber.de ROTAMATO Micro Strainer Ro 9 Section 1 Page 4 HUBER Technology, Inc. HUBER looff�• • WASTE WATER Solutions Reference List: HUBER Micro Strainer ROTAMATO Ro9 date of order project product size quantity order no 05/04/2021 Tilton I IL, US Rog 500 1.00 04114/2021 King William County I VA, US Rog j 300 1.00 13011430 13011335 04/08/2021 03/29/2021 Sullivan, WI, US Egg Harbor, Rog / W I, US Rog Rog 400 1.00 700-355 1 1.00 13011294 13011246 03109/2021 Craigsville / WV, US Rog 400 1.00 13011093 01/18/2021 Cape Girardeau, Fruitland / MO, US Rog 500 1.00 13010830 11/30/2020 Rhome, East WWTP, TX- US Ro9 500 1.00 13010640 11119/2020 Kennebunk, ME, US Rog 700-355 1.00 13010579 11119/2020 Kennebunk, ME, US Rog 700-355 1.00 13010579 11/10/2020 Warrensburg, NY Rog 500 1.00 13010539 10129/2020 Bastrop, TX. US Rog 700-273 1.00 13010486 09125/2020 Provo / UT, US Rog 500 2.00 13010346 W20/2020 Appleton / WI, US Rog 300 1.00 13010205 07/31/2020 New Egypt, Plumstead / NJ, US Rog 500 2.00 13010130 07130/2020 Somersworth / NH, US Rog Rog 500XL 2.00 13010122 07/29/2020 Harman, WV 300 1.00 13010111 07124/2020 Van Alstyne I TX, US Rog 500XL 1.00 13010096 05/1112020 Calaveras Co, Vallecito, CA I US Rog 300 1.00 13009722 05/1112020 Calaveras Go, La Contenta I CA, US Rog 400 1.00 13009723 05/11/2020 Calaveras Co, Forest Meadows CA, US Rog 300 1.00 13009724 01/27/2020 01/09/2020 Smyrna 1 TN, US Saipan - Agingan WWTP / MP, US Rog Rog 400 500XL 1.00 13009289 1.00 13009171 12/18/2019 INEOS_Pasadena,TX_Rog, US Rog 700-355 2.00 13009143 10129/2019 Aqua Stock Machines 1 INC, US Rog 300 3.00 13008888 10129/2019 Aqua Stock Machines I INC, US Rog 300 2.00 13008888 10129/2019 McCall, Payette Lakes WWTP, ID, US Rog 700-355 1.00 13008889 1011712019 Farmington WV, US Rog 300 500XL 1.00 1.00 13008840 13008651 09/03/2019 Arab, Gilliam Creek, AL, US Rog 09/03/2019 Arab, Riley Maze, AL, US Rog 500XL 1.00 13008652 07111/2019 Brakebush Bros., Mocksville, US Rog 500 1.00 13008418 06/05/2019 North Hays Shadow Creek, TX, US Rog 500 1.00 13008231 04/02/2019 Ready Seafood Portland 1 ME, US Rog 300 1.00 13007935 03/20/2019 Hays County MUD#5, TX, US Rog 300 1.00 13007854 02f04/2019 Suny Morrisville, NY, US Ro9 300 1.00 13007655 01128/2019 Frost, TX, US Rog 400 1.00 13007595 01128/2019 Milford, TX, US Rog 400 1.00 13007596 12106/2018 Travis County, TX MUD #22, US Rog 300 1.00 1300739E 1011112018 Cromwell - Turkey Creek, IN, US Rog 500 1.00 13007128 0813112018 Kerry Foods 8 Flavours, US 07/30/2018 Ridgeway, WI, US Rog Rog 300 1.00 13006952 300 1.00 13006814 07/26/2018 Gainesville I MO, US Rog 400 1.00 13006802 Section 1 Page 5 HUBERTechnology, Inc. WASTE WATER Solutions 05/23/2018 North Key Largo / FL, US Rog 700 1.00 13006488 02120/2018 Aqua Stock Machines I NC, US Rog 500 1.00 13006150 02120/2018 Aqua Stock Machines / NC, US Rog 300 3.00 13006150 02/20/2018 Copperas Gave South 1 TX, US 0113112018 Rog Stock Machines / NC, US Rog R09 400XL 1.00 5.00 13006152 300 13006090 01/1612018 Greenville 1 KY, US Rog 500 1.00 13005986 01110J2018 Salado I TX, US Rog 300 1.00 13005966 12/18/2017 Muddy Creek -Midland / NC, US Rog 300 1.00 13005916 1111512017 Keystone / SD, US Rog 300 1.00 13005779 1110612017 1110312017 Comal TX Park Village, US Ro9 Ro9 300 1.00 13005724 Comal l TX, US 500 1.00 13005721 10/12/2017 Montgomery Ca, US Rog 400 1.00 13005628 08/25/2017 Aqua / NC, US Rog 300 1.00 13005467 07/28/2017 Country Woods East / NC, US Rog 500 1.00 13005365 07114/2017 Tuscarawas Co I OH, US Rog 400 1.00 13005270 07/04/2017 Carolina Meadows / NG, US Rog 500 1.00 13005226 07104/2017 Govemors Club / INC, US Rog 300 1.00 13005227 04/28/2017 Hackberry / TX, US Rog 700-273 1.00 13004930 04/05/2017 Plantation WWTP Richmond I TX, US Rog 400 1.00 130MO25 04/03/2017 Howards Grove / WI, US Rog 500 1.00 13004809 02/23/2017 Central Clear Creek / CO, US Rog 300 1.00 13004632 0212112017 0i/3112017 Glen Rose/TX, US New London/MO, US Ro9 500XL 300 1.00 1.00 13004613 13004540 Rog 01130/2017 Morgantown Rotamat, US Rog 400 2.00 13004528 11129/2016 Travis MUD 16/TX, US Rog 300 1.00 13004288 1Oil 3/2016 Bloomdalel OH, US Rog 300 1.00 13004121 08/19/2016 York I ME, US Rog 400 1.00 13003942 04/13/2016 MontgomeryITX, US Rog 500XL 1.00 13003397 03/15/2016 West / TX, US Rog 500XL 1.00 13003302 02124/2016 Camden / AL, US Rog 300 1.00 13003210 02/23/2016 WTMA Waynesboro, US Rog 500XL 1.00 13003206 12/21/2015 Bastrop / TX, US Rog 400 2.00 13003008 11/25/2015 Houston / TX, US Rog 300 1.00 13002864 09/29/2015 Robins AFB / GA, US Ro9 500XL 1.00 13002650 09I15/2015 Walnut, IL; US Rog 300 1.00 13002582 07/28/2015 Lowell / INC, US Rog 400 1.00 13002395 07/27/2015 Newmarket I NH, US Rog 500XL 1.00 13002390 06/30/2015 Edina / MO, US Rog 300 1.00 13002287 06/22/2015 Cedaredge / CO, US Rog 400 1.00 13002234 06/1112015 Neilsville / W I, US 05/29/2015 Washburn / WI, US 05/13/2015 Cassville / W I, US Rog Rog 500 500 1.00 1.00 13002196 13002150 Rog 500 1.00 13002086 04/09/2015 Kings Plaza / PA, US Rog 500 1.00 13001959 0111412015 Tomahawk / W I, US Rog Soo 1.00 13001566 11/27/2014 Shadow Creek/ TX, US Ro9 400 1.00 13001390 Section 1 Page 6 HUBERTechnology, Inc. :111:1tJ WASTE WATER Solutions 09105/2014 Beloit/ OH, US Rog 500XL 1.00 13001033 08/07/2014 Ladysmith / WI, US Rog 700-355 1.00 13000939 07/23/2014 Blue Mounds I WI, US Rog 300 1.00 13000866 06/30/2014 06/04/2014 Hackberry / TX, US Singing Hills / FIX, US Rog Rog 700-273 1.00 13000767 300 1.00 13000633 05/20/2014 Sonoma County / CA, US Rog 300 1.00 13000555 04124/2014 Belleville I OK US Rog 400 1.00 13000476 04/15/2014 Columbus, Brunswick / INC, US Rog 300 1.00 13000443 04110/2014 Thayne / WY, US Rog 300 1.00 13000428 03120/2014 Emory University - Atlanta, GA; US Lancaster WI, US Rog Rog 300 1.00 13000324 09/11/2013 400 1.00 293591 09/05/2013 Sparta / GA, US Rog 500XL 1.00 293571 09/02/2013 Camden I AL, US Rog 300 1.00 293559 08/06/2013 Fort Palk I LA, US Rog 500 1.00 293490 OW18/2013 Plummer ID, US Rog 500 1.00 293441 07/04/2013 Birchwood I WI, US Rog 400 1 1.00 293413 06/13/2013 Caliente I NV, US Rog 300 1.00 293344 05/28/2013 Gaswell DOG I NO, US Rog 300 1.00 293291 04/22/2013 Harvard I IL, US Rog 500 1.00 293201 0111712013 Devils Lake / W I, US Rog 400 1.00 292954 08110/2012 Rangely I CO, US Rog 300 1.00 292478 08/02/2012 Yakima / WA, US Homer / LA, US Rog 400 1.00 292446 02/27/2012 Rog 400 1.00 292021 01119/2012 Troy I NC, US Rog 300 1.00 291934 11116/2011 Elwood I UT, US Rog 300 2.00 291773 11111/2011 Buchanan 1 NY, US Rog 300 1.00 291764 1110912011 Del / IL, US Rog 300 1.00 291758 0911912011 East Alabama Headworks, US Glen Lyn I VA, US Rog Rog 700HP 300 1.00 291595 08130J2011 1.00 291547 08/11/2011 East Brewton I Al, US Rog 300 1.00 291497 08/02/2011 Alice / TX, US Rog 300 1.00 291473 04/06/2011 Aledo / TX, US Rog 500 1.00 291133 03/15/2011 Bloomer WI, US Rog S00 1.00 291069 01112/2011 I Kingsland MUD I TX, US R09 500 1.00 290896 08/27/2010 Lyons I W I, US Rog 400 1.00 290529 07/28/2010 Holley Navarre I FL, US Rog 300 1.00 290459 07/27/2010 Arpin IWI,US Rog 300 1.00 290455 O5/25/2010 Maynard / MA, US Rog 500XL 1.00 290252 05/25/2010 Nekoosa / W I, US Rog 400 1.00 290253 04/22/2010 Clyman / WI, US 03112/2010 Woodridge / NY, US Rag Rog 400 1.00 Soo 1.00 290168 290033 02/16/2010 Fort Stewart / GA, US Rog 300 1.00 289945 10121/2009 Foothills DOC-Morganton/NC, US Rog 400 1.00 289651 10121/2009 Scotland DOG-Laurinburg/NC, US Rog 400 1.00 289652 10121I2009 Albemarle DOG -New LondonMC,US Ro9 400 1.00 289653 Section 1 Page 7 HUBERTechnology, Inc. :111:1tJ WASTE WATER Solutions 10114/2009 Roberts / ID, US Rog 300 1.00 289625 09125/2009 HeyburnI ID, US Rog 300 1.00 289580 08119/2009 Justin, TX; US Rog 500 1.00 289471 08/03/2009 06/26/2009 Plymouth / CT, US Chatom/AL, US Ro9 Rog 700-273 1.00 289427 289318 300 1.00 06104/2009 Sonora/ TX, US Rog 400 1.00 289249 04/30/2009 High Point / TX, US Ro9 300 1.00 289146 04/15/2009 Durant I OK, US Ro9 500 1.00 289097 03113/2009 Ponder I TX, US Rog 400 1.00 289006 02/19/2009 Green Springs I OH, US 02/04/2009 Apalachicola I FL, US Ro9 Ro9 400 1.00 288948 500 1.00 288903 10116/2008 Custer / SD, US Rog 300 1.00 288625 09109/2008 MomenceI IL, US Rog 500 1.00 288519 07/07/2008 Radisson I W I, US Rog 300 1.00 288323 06120/2008 Fairplay / CO, US Rog 400 1.00 288287 06/0912008 Ashippun / WI, US 02/21/2008 Oclogah / OK, US Ro9 500 1.00 288241 Ro9 400 1.00 287906 01/28/2008 Milledgeville, IL; US Rog 300 1.00 287840 12/05/2007 Langston /City of WWTP I OK, Ro9 300 1.00 287689 12/03/2007 Green Lake / W I, USA Ro9 500 1.00 287682 10118/2007 Sunrise WWTF- Killington I VT Rog 300 1.00 287563 08/21/2007 Hokah Oxidation Ditch, MN; US 07/30/2007 Southfork Landing I ID, USA R09 300 1.00 2.00 287353 287303 Rog 300 06/25/2007 Winfield I IN, USA Rog 500 1.00 287187 03/26/2007 GE Wilmington, US Rog 300 1.00 286944 01/25/2007 Melba - ID, US Rog 300 1.00 286773 01/11/2007 Pais Ko,NM, US Rog 300 1.00 286716 1010412006 10102/2006 Westville I OK, USA Rog 400 1.00 286512 Churubusoo / IN, USA Rog 500 1.00 286495 M09/2006 Nature Preserve - IN, US Rog 300 1.00 286376 06/28/2006 Biddeford / ME, USA Ro9 300 1.00 286216 06/08/2006 N. Christian County, Nixa /MO, Ro9 300 1.00 286152 06/08/2006 Oneida / W I, USA Rog 400 1.00 286153 02/10/2006 Granbury I TX, USA 01118/2006 West Salem I W I, USA Rog 400 1.00 285866 Ro9 500 1.00 285803 01/03/2006 Tecumseh W WTP - Shawnee I OK, Rog 400 1.00 285756 12/20/2005 Natchez / LA, USA Rog 300 1.00 285731 12116/2005 Vernon / FL, USA Rog 300 1.00 285718 12/02/2005 Sunday River / ME, USA Rog 300 1.00 285685 12/0112005 1110312005 Chuluota, City of / FI, USA Dunlap W WTP, New Braunfels / Rog Rog 500 1.00 1.00 285683 400XL 285580 09116/2005 Warrens IWI,USA Rog 400 1.00 285443 0812212005 Pocahontas - IA, USA Ro9 300 1.00 285373 07/22I2005 Lincoln / NH, USA Rog Soo 1.00 2t15310 07/05/2005 Bell County, Nolanville I TX, Ro9 500 1.00 285241 Section 1 Page 8 SECTION 2- As Sold Scope of Supply and Specification -.Mdd HUBER Technology, Inc. 1009 Airlie Pkwy Denver, NC 28037 Office 704-949-1010 Fax 704-949-1020 HUBER WASTE WATER Solutions Project: Castle Bay, NC Equipment: ROTAMAT® Ro9-300-6 Proposal Date: March 22, 2021 Revision: 0 Section 2 Page 1 Scope of Supply Continued ROTAMAT® Ro9 Design Information Max Clear Water Flow Capacity (Each) Peak Waste Water Design Flow T55 Rate Channel Width Required Wash Water consumption Wash Water Pressure ROTAMAT® Ro9 Details ROTA MATO Ro9 Technical Data 1.26 (55} MGD (i/s) 0.2 (9) MG✓J ([Is) 350.00 mg/1 TSS 12(300) inches(mm) 14.2 (54) GPM (1/m) 60 (4) PSI ( bar) Model: ROTAMAT® Ro9-300-6 Quantity 1 Material 304L Stainless Steel Construction; picked and passivated in acid bath Mounting Screening Opening Press Zone Screen Wash/Spray Bar Basket Motor Support structure Anchor Bolts Other Items Tank Mounted design Perforated plate circular opening size: 1/4 inches (6 mm) One (1) solenoid valves for compaction zone, 1-inch, 120 VAC, 2-way brass body, Class 1 Division 1 One (1) solenoid valves for spraybar/screenings wash, 1-inch, 120 VAC, 2-way brass body, Class 1 Division 1 35° Incline basket; width: 12 inches (300 mm) 1.5HP, 460 VAC, 3ph, 60 Hz, Class 1 Division 1 Tank integrated auger support M12 316L, Included Custom tank with bypass rack Bagging unit included Section 2 Page 2 TECHNOLOGY Control Panel Details Per specification: HUBER Standard 1- Enclosure, NEMA 4X, 304 Stainless Steel 3 ptlatch 1- Main Disconnect, Non -Fused Type, w/Through Door Disconnect Handle 1- Motor Starter, Reversing, IEC, w/Overload Relay and CB Branch Circuit Protection [1.SHP - 1- Current Monitor 1- Surge Protection, 120VAC 1- Control power transformer, 480-120VAC 1- Programmable Logic Controller, AB MicroLogix 1400 w/ Ethernet and Required 10 1- Operator Interface Unit, AB Panel View 900, 4" Color Touchscreen, with Elapse Meter 1- 24VDC Power Supply 1- Panel Heater, with Thermostat 1- Lot, Circuit Breakers, 120VAC: (As Required) 1- Lot, Pilot Lights, LED push to test 1- Lot, Push Buttons: [As Required] 1- Lot, Selector Switches: [As Required] 1- Lot, Control Relays, Socket Type: [As Required] 1- Lot, Terminal Blocks: [As Required] 1- Lot, Intrinsically Safe Barrier: [As Required] 1- Lot, Dry Contacts: [As Required] 1- UL Label, UL 698 cert Dual Float switch level sensors E-Stop 1 hole NEMA 7 Alarm Light (omni Beacon) With silence button Manufacturers Services Amount of trips and days onsite to inspect the final installation, supervise initial start-up and operation and to train operating personnel in the proper operation and maintenance of the system: 2 (Two) Days 1 (One) Trips Standard 1-year warranty included Section 2 Page 3 Pricing 'I TECHNOLOGY MODEL QUANT11) PRICE MAT® Ro!FrtsKit�i 7SI.,6 Ro9-300-6 1 Included ard Spare1 Included Control Panel 1 Included Standard Manufacturer's Services & Freight 1 Included TOTAL: TBD Thank you for your interest in HUBER Technology, Inc.'s ROTAMAT® Ro9 unit. If you have any questions, please do not hesitate to contact our Regional Sales Director or our local sales representative. HUBER Sales Name: Steve Frank Title: Regional Sales Director - South East Phone: 704-990-2418 Email: IF Technical Clarifications Representative Firm: Premier Water Name: Steven Young Phone: 704231-9964 Email 1 Equipment specification is available upon request 2. If there are site -specific hydraulic constraints that must be applied, please consult them an ufacturer's representative to ensure compatibility with the proposed system 3. HUBER Technology warrants all components of the system against faulty workmanship and materials for a period of 12 months from date of start-up or 18 months after shipment whichever occurs first 4. This estimate is based on HUBER Technology's standard Terms & Conditions and is quoted in US$ unless otherwise stated 5. HUBER has estimated the Control Panel cost based information provided with the RFQ. If control panel information is not provided with RFQ HUBER will use a cost and scope of supply based on our standard panel. HUBER reserves the right to change the price and scope at time of bid based on the final plans and specifications. 6. All items listed as "Available Options" are not included in the budgetary pricing. Equipment that is broken out in "Pricing" tab are only valid when packaged together y. HUBER's optional Cold Weather package, If listed, includes heated motor windings, cold wether gearbox, heat tracing and insulation of the screens rising pipe and discharge chute. This can he had in C1D1 configuration 8. All of HUBER's standard machines and systems are manufactured from 304L stainless steel. HUBER makes no representation or warranties concerning the service life of the equipment against such abrasion or corrosion. The concentration of chloride and hydrogen sulfide (1125) in the equipment operating environment shall be kept below thefollowing values: a. Chloride < 200 mg1I b. Hydrogen sulfide (1125) < 6 ppm Section 2 Page 4 SECTION 3 — Operating Instructions HUBER Technology, Inc. HUBER WASTEWATER Solutions HUBER ROTAMAT�' Micro Strainer Ro9 Specification Details All dimensions are in inches unless otherwise noted. General Information Nominal Size - Basket Diameter 12" (300 mm) Screen Basket Diameter 10 Standard Perforation Diameter 1/8" with pitch of 0.15 Free surface in perforated plate 51% with 118" perforation Thickness of perforated plate depending on division 0.1 with 1/8" perforation Drive Motor size (HP) [ Machine length over 26 feet ] 1.5 [ 2 ] Rotational speed of screw (RPM) [ Machine length over 26 feet ] 13 [ 8.3 ] Screen Basket/Screw Length of screen basket 28.5 Thickness of upper basket flange 0.16 Thickness of bottom plate 0.12 Screw diameter in auger tube 9.6 Nominal Screw diameter in screen basket 10 Pitch of screw Flights in screen basket 54.75 Thickness of screw flights in press zone, last flight is 0.4 inch thick 0.25 l 0.4 Shaft diameter and thickness 3.5 x 02 Stub diameter in upper bearing [ Machine length over 26 feet ] 1.77 [ 2.36 ] Auger Tube Auger tube diameter 10.75 (273 mm) Auger tube thickness 0.1 Thickness of conical transition piece n/a Thickness of basket support flange 0.16 Thickness of flange for support of the gearbox [ Machine length over 26 feet ] 0.31 [ 0.47 ] Number of anti -rotation bars 2 Size of anti -rotation bars 1.2 x 0.25 Size of perforations in press zone 0.2 Channel profile dimensions for support structure, T-profile 7 x 2.75 Thickness of T-profile 0.12 Spray Wash Systems Water connection size 1 'I/ " Wash water supply - Instantaneous flow (GPM) 16 Required wash water pressure (PSI) 60 Number of solenoid valves 2 Size of IRGA water connection 1 %, " Size of press zone flushing connection V HUBER Technology, Inc. LLD 01]OUHH U BE Technology, Inc. - 0000 $ILU1hMLNZ0100 ' HOYHU 1001 &000000 Phone (704) 949-1010 - Fax VO4) 949-1020 - Huber@hhusa.net - —huber-technology.— A member of the Huber Group Section 3 Page 1 Operating Instructions ROTAMAT° Micro Strainer Ro 9 HUBER TECHNOLOGY, Inc. 1009 Airlie Parkway Denver, NC 28037 Original operating instructions HHUSA Version 06/13 Section 3 Page 2 7• Thisanual is part of the plant and must be available for the operators any time.afety instructions must be observed.e of selling the plant, the manual must be included. Copyright Circulation, copying or use of this document, or disclosure of its contents, shall be prohibited unless otherwise expressly agreed. Copyright infringement will result in a liability to pay compensation for damages. All rights reserved. Section 3 Page 3 I PRODUCT SPECIFICATION........................................................................................................ 1 1.1 Intended use.................................................................................................................................. 1 1.2 Definition of terms for machine components................................................................................. 2 1-3 Specification of plant components----------------------------------------------------------------------------------------------- 3 1-4 Functional description....................--------------------------------------------------------------------------------------------- 4 1.5 Functional description of components........................................................................................... 4 1.5.1 Press zone.................................................................................................................................... 4 1.5.2 Bagging unit (option)..................................................................................................................... 6 1.5.3 Safety flap.....................................................................................................................................6 1-5-4 Integrated screenings washing system IRGA ------------------------------------------------------------------------------- 7 1-5-5 Trace heating (optional)----------------------------------------------------------------------------------------------------------- 8 1.5.6 Level control system...................................................................................................................... 9 2 SAFETY......................................................................................................................................10 2-1 General safety instructions--------------------------------------------------------------------------------------------------------- 10 2.1.1 Operator's duty of care................................................................................................................ 10 2.1.2 Definition of safety symbols......................................................................................................... 11 2.1.3 Qualification and training of personnel........................................................................................ 12 2.1.4 Safety instructions for maintenance, inspection, installation....................................................... 12 2.1.5 Other dangers............................................................................................................................. 13 2-1-6 Unauthorized rebuilding and production of spare parts-------------------------------------------------------------- 13 2-2 Machine identification ------------------------------------------------------------------------------------------------------------------ 13 2-3 Incorporated safety systems------------------------------------------------------------------------------------------------------- 14 2-4 Safety measures----------------------------------------------------------------------------------------------------------------------- 15 2.5 Operator's duty of care................................................................................................................ 15 3 HANDLING AND TRANSPORTING........................................................................................... 16 3-1 Dimensions and weight----------------------------------------------------------------------------------------- 16 3.2 Permitted transport devices and auxiliaries................................................................................ 16 3.3 Storage........................................................................................................................................17 3.4 Transport to the installation place............................................................................................... 17 4 INSTALLATION.......................................................................................................................... 18 4.1 Acceptable environmental conditions.......................................................................................... 18 4.2 Site requirements........................................................................................................................ 19 4.3 General instructions for installation............................................................................................. 19 4-4 Assembly and installation.------------------------------------------------------------------------------------------------------- 20 4-4-1 Mechanical installation ---------------------------------------------------------------------------------------------------------------- 20 4.4.2 Electrical installation....................................................................................................................20 5 START-UP.................................................................................................................................. 22 5-1 Customer -supplied connections -------------------------------------------------------------------------------------------------- 22 5.1.1 Electrical connection................................................................................................................... 22 5.1.2 Connection for wash water.......................................................................................................... 22 5.2 Checks prior to initial start-up...................................................................................................... 23 Section 3 Page 4 6 OPERATION............................................................................................................................... 24 6.1 Control philosophy....................................................................................................................... 24 6.1.1 Control panel design and equipment.......................................................................................... 24 6-1-2 Standard design------------------------------------------------------------------------------------------------------------------------- 24 6-1-3 Current monitor --------------------------------------------------------------------------------------------------------------------------- 24 6.1.4 Trace heating temperature switch (optional)............................................................................... 25 6.2 Operation possibilities.................................................................................................................25 6.2.1 Switch possibilities on control display......................................................................................... 25 6.2.2 Operation by means of adjacent control switch.......................................................................... 25 6-2-3 Time -dependent automatic start control-------------------------------------------------------------------------------------- 26 6-2-4 Run-on time (OFF delay)-------------------------------------------------------------------------------------------------------- 26 6.2.5 Limitation of reverse run time...................................................................................................... 27 7 TROUBLESHOOTING AND REPAIR........................................................................................28 8 MAINTENANCE AND REPAiR..................................................................................................29 8.1 Cleaning and inspection schedule.............................................................................................. 30 8.2 Inspection and preventive maintenance ...................................................................................... 30 8.2.1 Press zone inspection................................................................................................................. 30 8.2.2 Operating media and lubricant replacement............................................................................... 31 8-3 Repair-..-----...------------------------------------------------------------------------------------------------------------------ 31 8-3-1 Pivoting I Lifting of the machine---------------------------------------------------------------------------------------------- 31 8.4 Spare parts, components subject to wear................................................................................... 32 8.5 Regular tests of machines........................................................................................................... 32 9 SHUTDOWN...............................................................................................................................33 9.1 Temporary shutdown................................................................................................................... 33 9.2 Final shutdown I disposal............................................................................................................ 33 10 ADDITIONAL INFORMATION.................................................................................................... 34 Section 3 Page 5 Product specification 1.1 Intended use The equipment is intended to separate solids from wastewater, and compact and wash out separated screenings — depending on the equipment version. For solids separation the machine is applied: • in wastewater treatment plants (municipal and industrial) • for industrial process and partial flows The intended use also includes: • Observance of the start-up, operation and maintenance conditions as set out in these operating instructions • Taking foreseeable malpractice into account • Operation by skilled workers only (who are familiar with the correct procedures and know the dangers) LIAT1N111101[r The machine is intended exclusively for the above specified use. Any additional use or rebuilding of the equipment without prior written approval by the manufacturer does not comply with the intended use. The manufacturer will not assume liability for consequential damage. The operator alone will bear the risk. Do not start up the machine before there has been ensured that all safety devices are completely mounted and operable, and that the plant into which the machine may be incorporated complies with the rules. The machine is suitable to be used in Class 1 Division 1 areas. Section 3 Page 6 1.2 Definition of terms for machine components Definition of terms: Terms for equipment components according to the following drawing The stationary part of the screen comprises (from top to bottom): • Screen basket with rubber sealing surfaces in the channel • Plastic bearing in the closed rising pipe (on machines > 19.7 ff (6 m) length) • Rising pipe with guide bars • Support • Press zone, press liquor collection chamber, press water return • Screenings discharge • Gear motor These components form the machine body, to which optional equipment can be attached. The rotating part of the screen comprises (from top to bottom): • Screw with central shaft and flights, upper pivot • Brush attached to the flights in the screen basket area These components form a rotating unit which is driven by a gear motor with hollow shaft fitted at the upper end of the machine. Section 3 Page 7 1.3 Specification of plant components Components of the stationary equipment and their functions: Screen basket • The screen basket is a precisely welded construction. The screening surface, which is retaining the screenings, is a self -supported integral part that is supported in its exactly defined form by the welded front plate at the bottom and a flange on top. Rubber sealing lips screwed to the screen basket seal the gap between the basket and channelttank walls. They consist of wastewater resistant rubber. It is important not to damage the screening surface during screen installation or operation, and immediately repair any damage (if required). Risina pipe: The rising pipe is the central and stationary component and therefore has a stable design: • Internal guide bars prevent that the screenings turn with the screw while the screw transports them out of the trough and conveys them upwards. • The intermediate bearing (only on machines > 20-1/3 ff (6.2 m)) consist of a plastic bearing strip, which is screwed into the lower end of the rising pipe prior to the flange. The bearing enables exact guiding of the screw, the segments of which are extra thick (strong) in this section and polished. • The compaction chamber where the screenings are dewatered is positioned at the upper end of the conveyance area prior to the screenings discharge. In this area the rising pipe is perforated and encased by the press water collection chamber. • A cover in the rising pipe allows access to the compaction chamber. Access to that cover is possible by removing the whole press water collection tank or the inspection cover attached to the press water collection tank. • The screenings discharge assembly has two safety flaps which prevent that someone unintentionally puts his hand into the discharge. • The support of the screen is available as a simple leg or an A -frame support, as required, and is clamp -mounted on the rising pipe. Gear motor: The gear motor is directly Flanged to the top of the rising pipe. The torque is transferred onto the shaft pivot by means of an adjusting spring connection. The gear motor has also the function of the axial and upper radial bearing of the screw. Components of the rotating screen parts and their functions: Auger: • Central shaft / screw shaft • Upper shaft pinion with fitting key connections Screw flights: • The screw flights have a different design and pitch and end in front of the press zone. Oppositely directed flight: • One oppositely directed Flight with doctor blade at the upper screw end supports screenings discharge. Section 3 Page 8 1.3 Specification of plant components Components of the stationary equipment and their functions: Screen basket • The screen basket is a precisely welded construction. The screening surface, which is retaining the screenings, is a self -supported integral part that is supported in its exactly defined form by the welded front plate at the bottom and a flange on top. Rubber sealing lips screwed to the screen basket seal the gap between the basket and channelttank walls. They consist of wastewater resistant rubber. It is important not to damage the screening surface during screen installation or operation, and immediately repair any damage (if required). Risina pipe: The rising pipe is the central and stationary component and therefore has a stable design: • Internal guide bars prevent that the screenings turn with the screw while the screw transports them out of the trough and conveys them upwards. • The intermediate bearing (only on machines > 20-1/3 ff (6.2 m)) consist of a plastic bearing strip, which is screwed into the lower end of the rising pipe prior to the flange. The bearing enables exact guiding of the screw, the segments of which are extra thick (strong) in this section and polished. • The compaction chamber where the screenings are dewatered is positioned at the upper end of the conveyance area prior to the screenings discharge. In this area the rising pipe is perforated and encased by the press water collection chamber. • A cover in the rising pipe allows access to the compaction chamber. Access to that cover is possible by removing the whole press water collection tank or the inspection cover attached to the press water collection tank. • The screenings discharge assembly has two safety flaps which prevent that someone unintentionally puts his hand into the discharge. • The support of the screen is available as a simple leg or an A -frame support, as required, and is clamp -mounted on the rising pipe. Gear motor: The gear motor is directly Flanged to the top of the rising pipe. The torque is transferred onto the shaft pivot by means of an adjusting spring connection. The gear motor has also the function of the axial and upper radial bearing of the screw. Components of the rotating screen parts and their functions: Auger: • Central shaft / screw shaft • Upper shaft pinion with fitting key connections Screw flights: • The screw flights have a different design and pitch and end in front of the press zone. Oppositely directed flight: • One oppositely directed Flight with doctor blade at the upper screw end supports screenings discharge. Section 3 Page 9 1.4 Functional description The screen is installed in a tank or the channel at an angle of 35' (optional up to 48' available for channel installations). Whilst the wastewater is streaming through the screen basket, the solids are retained within the basket. The solids blind the screen surface producing a mat of screenings that has the effect of a filter and retains also smaller solids. Due to the blinded screen the upstream water level rises, the machine is started by level control. Whilst the screw, which is equipped with a brush in the screen basket area, is rotating, the screenings are transported out of the channel and the screen basket cleaned. During their transport through the screw the screenings are compacted, washed and dewatered. The dewatered screenings are discharged into a container or any other conveying system. The press liquor collects in the press liquor collection chamber and flows back through the transparent press liquor return hose into channel. Additional equipment: • An integrated screenings washing system ensures washing of the screenings and thus return of biologically degradable substances into the clarification process. • A spray nozzle bar is provided for additional screw cleaning. This reduces the cleaning work required. • An automatic press zone washing system ensures fully automatic washing of the press liquor collection chamber and reduces cleaning work. • A screenings bagging unit reduces odor annoyance in the screen building. The screenings bagging unit is attached directly to the screenings discharge. 295 ft (90 m) endless bags take in the discharged screenings. • A frost protection allows outdoor operation down to -13 °F (-25°C). The rising pipe (and inlet tank are) is equipped with insulation and heating tape. Supply limits: Mechanical: • Rubber sealing surfaces in the channelltank • Screenings discharge chute • Lifting eyes on the machine: • Wash water connection on rising pipe for the spray nozzle bar, screenings washing and press zone washing assembly. Electrical: • Screws in the terminal box; the correct type of connection (star or delta) can be read from the identification plate. • Terminal block inside the control panel 1.5 Functional description of components 1.5.1 Press zone Press liquor collection chamber: The screenings are dewatered in the press zone which is located on the upper end of the conveying section prior to the screenings discharge. In this area the rising pipe is perforated and encased by the press water collection chamber. The press water collected in the press water collection chamber is discharged through the outlet hose into the channel. Along with the water also sludge or feces are pressed out while the screenings are compacted, which might lead to clogging in the collection chamber and outlet hose. It may therefore become necessary to dismount the press liquor collection chamber. Section 3 Page 10 OWARNING Switch off and lock the mains isolator prior tc starting with dismantling! Wear protective gloves! How to proceed with dismountingimounting the plastic chamber • Dismount the outlet hose. • Loosen the lateral screws with hexagonal recessed hole. Be careful to prevent that the washers cast into the plastic turn with the screws. • Carefully remove the plastic half -shells. • Pay attention to press the sealing strip into the provided groove. Make sure the sealing surfaces of the rising pipe are clean. • Thoroughly lubricate the front sealing surfaces. • Hand -screw the fixing screws with a maximum torque of 5 Nm. Attention: Do not use any screw locking mean! Automatic press zone washing system Activation of the press zone washing systems effects cleansing of the press zone respectively press liquor collection chamber. A spray nozzle is mounted in the bottom front end of the press liquor collection chamber. Automatic operation of press zone washing system: Water supply for press zone washing is automatically activated via a solenoid valve. The standard setting for the washing time is 30 s every 6 hours, but can be adjusted to suit specific operational conditions and ensure sufficient cleaning of the collection chamber. The washing time can be changed independent of the operational conditions to ensure a sufficient cleaning of the collection chamber. ManuaVHand operation of press zone washing system: Open water supply for approx. 30 s once or twice a week. The connection for water is a quick coupling on the press liquor collection chamber. Water supply: See chapter 5.1.2 Operational water pressure: min 60 psi (4 bar) max 100 psi (7 bar) Water quality: below 200 micron screened or filtered water Regulation devices for increasedlreduced compaction: All rising pipe have a 2 inch (50 mm) long detachable extension piece (part 1 in below drawing), which lengthens the press zone at the upper end to increase compaction. This extension piece can be dismounted if the IDS content of screenings is too high. The size 700 units has additionally three adjustable fiat iron bars (part 2) which can be set inwards from the rising pipe wall towards the shaft to increase the compressive strength and thus the DS content. Section 3 Page 11 Regulation devices for increasedireduced compaction ,&WARNING Switch off and padlock the mains isolator prior to starting to work on the press zone. Attention: Never grip into the machine's discharge while the machine is running! DANGER! Be careful not to get caught! 1.5.2 Bagging unit (option) The screenings are discharged into a plastic bag fixed at the discharge of the screen. The bagging unit reduces odor annoyance as would be caused by screenings lying in the skip or container. Design of the bagging unit for endless bags: The bagging unit consists of a transition piece to take up the folded 295 ft (90 m) long plastic bag. When you replace the skip, pull the bag (Longo -Pack bag, article no. 706880) approx. 1 (30cm) downwards. Lace the bag and cut it through above the knot. Lace also the end that hangs down so that the hose can again be filled with screenings. Switch off the machine prior to replacing the bags and wear gloves! 1.5.3 Safety flap The safety Flap inside the discharge is installed to prevent that someone grips unintentionally into the discharge. He may get caught between the discharge and the oppositely directed end flight with doctor blades mounted on the screw while the machine is running. The protecting flap is installed only on machines with a discharge height up to 8.2 ft (2.5 m) that do not have a closed chute with a minimum length of 31.5 inches (800 mm). Saction 3 Page 12 Drawing 1.5.4 Integrated screenings washing system IRGA Intensive water jets break up the soluble matter contained in the screenings. The soluble matter is led to the biological treatment process together with the wash water. Clean screenings can be dewatered more effectively, their weight is reduced and their disposal less expensive. IRGA system design: The 3 washing systems are: preliminary washing, washing with pressure, fine washing Preliminary washing: Flat jet nozzle in the spray bar above the screen basket. Water supply via the solenoid valve. Washing with pressure: Flat jet nozzle in the spray bar, positioned prior to the flange connection. Water supply via the solenoid valve. Fine washing: 3 nozzle units on the rising pipe connected with pressure hoses spray in an exactly defined angle onto the screenings while these are conveyed by the screw. Water supply via the solenoid valve. Working principle: Preliminary washing: Most of the fecal matter is flushed down by spot jets within the screen basket. The wash water runs off through the perforations/apertures into the channel. Washing with pressure: Residual feces are broken up by means of a mist of water which the screenings are passed through. Fine washing: Removes residual feces. Three jets spray onto the screenings from different angles creating a vortex. The wash water runs off through the gaps between the wall and screw into the screen basket and further on into the channel. The IRGA system is activated simultaneously when the screen is switched on. Section 3 Page 13 .t Preliminary washing and washing with pressure fire washing on rising pipe over the screen basket Water supply: See chapter 5.1.2 Operating water pressure: min 60 psi ( bar) max 100 psi (7 bar) Water quality: below 200 micron screened or filtered water Setting: The functional process starts with the start of the screen. The impulse/pause times of the solenoid valve are adjusted in the text display: Impulse time: Basic setting: 4 s Pause time: Basic setting: 2 s Reduce the pause time to achieve intensified screenings washing, prolong the pause time to achieve a reduced screenings washing efficiency. Intensified washing requires an increased water demand. It is generally recommended not to change the fine washing intervals. Too long washing intervals involve the danger that screenings are washed back into the rising pipe. 1.5.5 Trace heating (optional) Trace heating with a heating tape and additional insulation with covering shells is effective down to -13°F (-25°C) and is suitable for classified areas. A self-regulating heating tape is applied which is wrapped around the rising pipe (trace heating). The rising pipe is additionally covered with 2.36 inches (60 mm) insulation material and a stainless steel plate. Control of the heating is via a thermostat. Saction 3 Page 14 1.5.6 Level control system Since the level control system is part of the electrical switchboard and control panel, it is only part of Huber supply if the machine is ordered complete with the electrical control panel. Further information regarding the level control system can be found in the control panel section of this manual. Huber's standard level control system for channel installations is an ultrasonic level switch e.g. Siemens Pointek ULS 200. Huber's standard level control system for tank installations is a submersible hydrostatic level transducer e.g. Esterline KPSI Series 700. Please check the manufacturer's operating instructions for detailed information. The starting impulse in automatic mode is caused by the level transducer, i.e. when the water in front of the screen reaches a certain level (variable), the screen starts. By setting a certain run-on time of the screen, the transport of screenings out of the screenings trough is ensured. If the start level is lower the machine starts earlier and the running hours increase. For control of the running hours and setting of the level control system typical annual running hours have been determined: approx. 1000 - 2000 hrlyear (with 30 sec cycle duration) The data specified above are only basic settings which need to be adjusted to the individual wastewater quality and operational requirements! The operator is responsible to prevent metallic dry objects from falling onto the dry plant. In explosive areas plant control must be via level control to prevent dry running of the plant. Section 3 Page 15 Safety 2.1 General safety instructions „DANGER" indicates a hazardous situation which, if not avoided, will result in death or serious injury. ,&WA11111111 RNING „WARNING" indicates a hazardous situation which, if not avoided, could result in death or serious injury. &CAUTION „CAUTION" indicates a hazardous situation which, if not avoided, may result in minor or moderate injury. M „NOTICE' indicates a property damage message. Fallow notices to avoid material damage! These operating instructions have to remain attached to the machine. It must be made sure that the operating instructions are ready to hand any time for any person that has to perform work on the machine. In addition to these operating instructions, instructions in the sense of the labour protection law and ordinance regulating the use of tools have to be available. As these operating instructions contain fundamental instructions to be observed when installing, operating and servicing the machine, the responsible staff must read the instructions prior to machine installation and start-up. The operating instructions must at anytime be available ready to hand at the installation place of the machine/plant. Not only the general safety instructions contained in this chapter have to be observed but also the special safety instructions added under the main items. 2.1.1 Operator's duty of care The plant has been constructed and manufactured taking into consideration a risk analysis and after careful selection of the applicable harmonized standards and other technical specifications. The machine complies with the state-of-the-art technology and offers a maximum amount of safety. To achieve such safety in practical operation, it is however necessary to take any measures required therefore. It is the operators duty of care to plan these measures and control their implementation. The operator must especially ensure that The equipment is applied according to its intended use (see chapter Product Specification) Section 3 Page 16 • The equipment is operated only in a perfect ready -to -operate condition and especially the safety devices are regularly controlled. • Protective gear for the operating, maintenance and repair personnel is available and used. • These operating instructions are permanently available on site complete and in a legible condition. • Only sufficiently qualified and authorized personnel are in charge of machine operation, maintenance and repair. • Such personnel receive regular briefing concerning all questions of safety and environmental protection and know these operating instructions, especially the safety instructions contained. • Any safety and warning symbols attached to the machine remain there in a legible condition. 2.1.2 Definition of safety symbols ,&WARNINI A Occupational safety symbol This symbol will accompany all safety instructions that are associated with risks to life andlor limb. Follow these instructions and proceed carefully! At the same time, follow all applicable laws, general safety and accident prevention regulations. dWARNI A Electric current warning This symbol warns of electric current. Prior to performing any work, switch off mains isolator and make sure that the system is off -circuit. At the same time, follow all applicable laws, general safety and accident prevention regulations. • This symbol is found where special attention is required to ensure compliance with instructions concerning correct operating sequences to prevent damage to the machine or its function. Instructions directly attached to the machine, e.g. • Instructions and warning signs • Labels for liquid connections • Arrow showing the direction of rotation must be strictly followed and kept in absolutely legible condition. Signs or labels that have become illegible must be replaced immediately. Section 3 Page 17 2.1.3 Qualification and training of personnel Only well -trained and briefed persons who know these operating instructions and act according to these instructions are authorized to operate the machine. The individual areas of responsibility of operating staff must be defined clearly. The area of authority, responsibility and control of the personnel must be precisely regulated by the operator. The operator must further ensure that the personnel have fully understood these operating instructions. Personnel being trained must in the beginning work under the supervision of an experienced person. The completed successful training and briefing must be confirmed in writing. Any electrical control and safety devices must generally be operated by instructed and authorized persons only. Any person performing work on the machine must read these operating instructions and confirm by signature that the operating instructions have been understood. 2.1.4 Safety instructions for maintenance, inspection, installation Any maintenance work must be carried out by qualified staff only. Any inspection and installation work must be carried out by authorized and qualified staff only. Work on the plant may only be carried out after the plant has been isolated. Enclosed rooms of wastewater treatment plants that need to be entered for service and maintenance have to be aerated in a way that prevents a dangerous explosive atmosphere, lack of oxygen and presence of harmful concentrations of gas or vapor. &WARNING Secure the machine against unexpected start in case of open access to the screenings discharge resp. secure the access to this danger area before changing the screenings container or doing maintenance work or disassembling on a downstream machine. &WARNING Shutdown procedure: Switch off mains isolator and lock it. Each person who is commissioned to perform maintenance work on the machine must have his own padlock. Starting the machine is only possible when all padlocks on the mains isolator have been removed. Do not immediately re -start the machine, if the reason why it has stopped is unclear. Somebody could have stopped the machine in order to make a manual adjustment and may have forgotten to secure it against starting. The unexpected start could result in serious injury of personnel. It is in your own interest to clean the machine prior to working on it to prevent the danger of infections. &CAUTION Always protect yourself by means of waterproof protective gear, boots, gloves, and, if possible, also by face protection during cleaning of the machine - especially if a high Section 3 Page 18 pressure cleaner is being used —to avoid being hit by wastewater, organic material, etc. Re -attach all safety equipment, covers, grates completely to their original place and assure that they are properly and completely reattached. Use only tools and means that are expressly intended for such work. Before starting the machine again, check the items mentioned in chapter Start-up. 2.1.5 Other dangers Other dangers are potential, non -apparent dangers. Despite all precautions taken, there are other dangers, such as: • To be caught by unintentional movements of the machine • To slip on wet or dirty ground • Danger of falling in front of or onto the machine during maintenance work • Malfunctioning control • Allergies and irritations caused by contact with waste water or screenings • Infections caused by bacteria or pollution • Explosions or fire caused by gas or fumes • Increased water passage after heavy rainfall for example 2.1.6 Unauthorized rebuilding and production of spare parts Alterations or changes to the machine: For safety reasons, it is not permitted to make unauthorized alterations or changes to the machine. This applies also to welding work on bearing components. Any intended modifications, alterations or changes require the prior written consent of Huber Technology. Use only original spare parts, original wearing parts and original accessories as these are especially designed for the machine. Components purchased from other sources give no guarantee that they have been designed and manufactured to suit the specific operating and safety requirements. Components purchased from other sources give no guarantee that they have been designed and manufactured to suit the specific operating and safety requirements. 2.2 Machine identification Any specifications made in these operating instructions apply to only the type of machine that is named on the title page. The identification plate is attached to the screenings discharge and specifies the following. • Name and address of supplier • Serial name and type, optionally serial number • Year of manufacture Always forward the machine type, year of manufacture and order number when inquiring or ordering spare parts to ensure perfect and prompt processing of your queries and orders. Saction 3 Page 19 2.3 Incorporated safety systems The incorporated safety systems are subject to regular checkups. Mains isolator The mains isolator is located on the control panel and disconnectstconnects the machine from/with the mains supply. Padlock the mains isolator after switch -off prior to performing service or repair work. Emergency cutoff circuit The machine is included in an emergency cutoff circuit. The emergency cutoff switch is located on the control panel and/ or local control station. Whenever the emergency cutoff switch is operated, the machine or complete plant including incorporated units will be set into a safe operating state. Motor temperature control The machine is equipped with a thermostat for motor temperature control with overload protection. The motor of the machine is switched off in the event of too much heat built-up. The overcurrent safety device using a thermal delay must be set to disrupt the drive motor from the power system within the delay tE_ Plant control Internal plant control includes a 4-conductor feed system, 3 phase, with separate earth line with GREEN line coating. Additionally earth the machine casing for potential equalization ©&WARNING Control panels can only be opened by an authorized person. Take care that doors of control panels are only opened by skilled staff for maintenance work and fault detection, otherwise the doors must stay locked. A • These operating instructions are part of the machine and have to be available for the operating staff at any time. The safety instructions contained must be observed. It is strictly prohibited to override any safety instructions or change the mode of action of safety instructions. Section 3 Page 20 2.4 Safety measures It is the operator's responsibility to instruct his operating and servicing staff concerning: • Protective devices on the machine, • Control of observance of safety measures. This copy of operating instructions has to be stored to be at hand when needed in future. Observe the intervals for inspection and control measures! In these operating instructions, the work is described so that it can be understood by • an instructed person (referring to chapter Operation and operation modes • skilled staff (referring to chapters Transport, Installation, Maintenance, Trouble Shooting and Repair). The chapters Transport, Installation, Maintenance, Trouble Shooting and Repair are intended for skilled staff only. Any work described under these chapters must be performed by skilled staff only. Instructed person An instructed person is a person that has been instructed by a skilled person, and trained if necessary, about the assigned jobs and possible risks arising from improper performance and informed about necessary protective devices and protective measures. Skilled persons Skilled persons are persons that are able to evaluate assigned jobs and recognize possible risks, due to their professional skills, expertise and experience and knowledge of corresponding standards. 2.5 Operator's duty of care The operator has to obtain the local operating license and observe the respective requirements. In addition, the operator has to observe the local laws concerning • Safety of personnel (accident prevention regulations) • Safety of work equipment (protective gear and maintenance) • Product disposal (Waste Management Law) • Material disposal (Waste Management Law) • Cleaning (cleaning agent and disposal) • Environmental compliance Connections: The operator has to ensure before start-up of the machine, if installation and start-up are performed by the operator himself, to comply with local standards (such as for electrical connection for instance). • Lighting The operator has to provide sufficient and equal lighting in all areas of the plant. The recommended illumination level is 300 lux. Saction 3 Page 21 3 Handling and transporting Observe the following points to avoid damage to the machine or persons when handling the equipment: • Only qualified persons are permitted to perform transport work, observing the safety instructions. • Lifting and righting of the equipment must be done only by the lifting eyes provided. • Use only the lifting devices specified hereunder to transport the machine. • Read also the chapter General Safety Instructions. 3.1 Dimensions and weight The machine length and arrangement are adjusted to suit specific site requirements (available space, channel depth, discharge height). The dimensions are specified in the project -specific installation drawing attached to these installation instructions. The weight of the screen depends on the machine size and length. The weights are specified in the installation drawing. The machines are packed on palettes for trucking, and in sea -water -proof boxes for sea transport. The weight of the screen depends on the machine size and length. The weights are specified in the following table. 3.2 Permitted transport devices and auxiliaries CAUTION Have transport and unloading done by experienced experts only. Fork lift or building machine of sufficient lifting capacity to handle the weight and size of the equipment, to be operated by qualified personnel only. Rope slings or straps of required load bearing capacity. Prior to unloading, remove the small parts supplied with the machine, such as supports, from the transport rack. WARNING Attachment: Hook shackle, load hook etc. into the lifting eyes on the upper side of the rising • pipe. Fixing points are marked with the symbol LIFT HERE (as illustrated here). The ropes ®° a of the lifting device must hang freely and must not be attached more than 60° from the vertical. The machine must hang horizontally during unloading. Never lift at the thicker part of the rising pipe prior to the screenings discharge. This is the press liquor collection chamber which is made of thinner plate or plastic and is unable to bear the machine weight. Never wrap a chain around the machine as this may slip and cause the machine to tilt over. In addition, the machine will rust on those points where it gets into touch with black steel if it is not re -pickled. Section 3 Page 22 Inspect all materials for damage before and during unloading. Any transport damage found should be noted on the bill of lading and the forwarder and manufacturer/supplier notified immediately. • Make sure the delivery is complete by carefully checking all received materials against the bill of delivery. 3.3 Storage When selecting the storage place take care that the components cannot be damaged by vehicles or careless working. Make sure the components cannot get dirty due to splashes of concrete or mortar and protect the machine against spark fountains from angle grinders etc. Cover the motor (in order to avoid ingress of water) on machines stored outdoors, but do not wrap it. Never expose the control panel to rain (temperatures down to - 40°F ! - 40°C are permissible). • Do not lay the machine on its thicker part prior to the screenings discharge (press liquor collection chamber) since this will damage the press liquor collection chamber. 3.4 Transport to the installation place As the situation and possibilities are different on each individual site, we cannot provide exact installation instructions. This work must be carried out by qualified fitters. You always need lifting equipment for transporting the machine from the intermediate storage place to the installation place because of the machine weight. As lifting equipment up to the building are used: caterpillars, power shovel, cranes etc. dependent on the access ways. Lifting equipment mostly used in a building is: Polyester slings, tripods, chain tackle block, fork lift, transport rollers, tackles. CAUTION Wear safety shoes with steel caps to prevent injuries. Unpacking: Do not loosen the clamping bands or steel ropes before the machine is right in its installation place. Sactfon 3 Page 23 Installation Observe the following safety instructions when installing the machine to avoid critical injuries, damage to the machine and other damage. • Only qualified persons are permitted to perform installation work, observing the safety instructions. • Check the machine for transport damage prior to starting with any installation work. • Make sure that only authorized persons have access to the working area and that installation work does not endanger any other persons. • When laying machine connections, make sure that no one can trip over laid cables, hoses, pipelines, etc. • Observe the prescribed bending radii when laying cables/hoseslpipelines. • Observe the instructions for operating media, lubricants, auxiliary material used. • Read also the chapter General Safety Instructions. 4.1 Acceptable environmental conditions The machine is manufactured for installation in a building, or as a heated version for outdoor installation, as specified by the customer. S) A CAUTION Stainless steel parts can get very hot in case of heavy solar radiation, danger of burning. Frost protection: Machines without trace heating and insulation and/or casing must not be operated in winter due to the danger of freezing. Appropriate measures must be taken (e.g. complete emptying) to ensure that the machine cannot freeze. Protection against dust and water: As the atmosphere in the buildings is permanently humid, the equipment is designed to resist these conditions. All components in contact with water and solids are made of stainless steel which is insusceptible to moisture and wetness. The gear motors are made for IP 65 and are therefore protected against permeation of dust and spray water from any direction. The solenoid coils, if fitted to the machine, also provide IF 65 protection. Protection against explosion: Gear motor: Class 1 Division 1 Solenoid valves Class 1 Division 1 Lighting The lighting must make safe working on each part of the plant possible without any risk. • Lighting The operator has to provide sufficient and equal lighting in all areas of the plant. The recommended illumination level is 300 lux. Section 3 Page 24 4.2 Site requirements Cover all channel sections which do not need to be accessible for machine installation. Fix a railing along open channel sections. There must be enough space available around the machine for repair and maintenance work. Required minimum distance to the machine (or railing): • 3.3 ft (1 m) at the side • 5 ft (1.5 m) in front of (e.g. to pivot the machine out of the channel) 8.2 ft (2.5 m) behind the machine (e.g. to dismount the motor) Trapezoidal channel shape To avoid grit sedimentation we recommend to have trapezoidal channels to maintain an as high as possible Flow velocity even in the event of dry weather flow. The channel in the screen basket area, however, must not be trapezoidal. A bottom step is recommended to ensure the minimum depth of immersion of the screen surface and to keep the switch -on frequency as low as possible. Emergency bypass An emergency bypass is absolutely necessary for one -line plants, such as for the event of a power failure or fault. The complete hydraulic conditions of the sewage treatment works must be taken into account for dimensioning of the emergency bypass. It is important that the emergency bypass overflow weir lies approx. 2 inch (50 mm) below max. water level (see installation drawing) to protect the screen. Stop logs or penstocks must be positioned in front of and behind the machine to enable shut- off of the machine for repair. No cross section or penstock must however be positioned in the installation area of the machine. Make sure the doorlgate in the building offers sufficient space to pass the machine. It is recommended to attach a mounting support to the ceiling, in the direction of the machine's axis. Static dimensioning of the points where the machine is supported by legs on the channel bottom and under the rising pipe on the building bottom or top of the channel must be carried out according to the weights specified in the manufacturer's data sheet. 4.3 General instructions for installation Installation must be carried out in accordance with these instructions if installation is not part of the supply contract with Huber Technology. If installation is not performed by Huber Technology, Huber Technology cannot accept responsibility for incorrect offloading or installation. Installation must be performed by qualified and experienced personnel. Prior to installation: • Completely read these instructions. They contain important information how to prevent damage caused by lack of knowledge. • Approach roads must be provided so that the machine can be installed either by means of a crane in case of outdoor installation or by a lifting truck and rollers as well as by lifting chain block or hoist in case of installation in a building. • Electrical power must be provided to be available on site at the installation date. Preliminary work: • If a channel cover is to be installed, mount the frame and exactly measure the cover dimensions (see installation drawing). • If it is an installation in a building, make sure a mounting support is fitted centrally above the machine. Section 3 Page 25 • Prepare a closable water supply line exiting from the bottom (see installation drawing). • Prepare sufficiently sized conduits for electrical installation from the control panel to the machine and channel for level control (for details see installation drawing). • I n the installation area of the machine, cross girders, penstocks or other are not allowed. • There has to be an emergency by-pass in front of the machine. Take the overflow weir height from the installation drawing. Preparatory work: • Check all assembly and fixing material making sure it is complete. • Prepare all material necessary for water connection. • Prepare all cables according to the cable list (see wiring diagram) and all necessary small components (e.g. for level control). • Prepare lifting device that is able to lift the load during installation. • Clean the channel / installation place with a broom before installation in order to prevent injuries caused by slipping. 4.4 Assembly and installation 4.4.1 Mechanical installation General instructions: 7theh..les ,e stainless steel plugs under pressure after drilling (using bellows, air e a professional durable adhesive joint. nlockable screws, thus providing a durable mobility of thread. How to proceed: • Fix lifting devices (2 chain hoists or similar) to the prepared installation supports over the channel. If necessary, prepare points of suspension with required load bearing capacity and arrange in such a way that the plant can hang above the installation area without manual moving. • Fix safety load hooks to the transport eyes, or rope straps to the machine and lifting device. • Lift the machine on the lifting eyes and lower it slowly from its horizontal position into installation position. (See installation drawing.) • Place the machine as shown in the installation drawing onto the lower landing point of the screen basket. • Adjust the installation angle by lifting the plant with the upper lifting eye. (Installation angle details are provided in the installation drawing.) • Adjust the clamp on the rising pipe. Fix the machine supports. Fix the channel cross beams (if any) with dowels. • Lock the support with a screw in the support foot (C-profile) against height variation. • Bolt and screw the screen basket to the channel bottom. • Check the rubber sealing surface on the screen basket pointing to the channel. • For safety: Mount a cover over the screen basket or provide for a railing along open channel sections or for a channel cover. 4.4.2 Electrical installation Electrical installation to be carried out by qualified electricians only. General: The following instructions are offered for guidance if installation is not included in the supply contract. Section 3 Page 26 If installation is not included in the supply contract, Huber Technology cannot accept responsibility for incorrect installation. Wiring: ®QWARNING Make sure that power supply is disconnected! Secure this condition by appropriate measures! Prepare earth connection to the plant prior to beginning any other work, and earth the gear motor and solenoid valves (optional). The protection system of the terminal sockets and screw connections must correspond to the protection zone in which the machine has been installed. Solenoid valve )tor The 10 mm' earth point has to be connected with the main voltage equaliser according to local protective measures as per applicable standards Fix the control panel with bolts in its intended position. • Fix the adjacent control box with dowels next to / onto the machine. • Prepare all cables between the machine, control panel and adjacent control box and connect the plant to the power supply according to the specifications in the wiring diagram. The wiring diagram and cable list are attached in the appendix,rf the electrical switchboard and control panel is part of the Huber supply contract. Install the level sensors in the section up to 3.28 ft (1 m) in front of respectively behind the screen basket, if possible in a turbulence -free zone. Note: The correct rotation direction of the drive, viewed in flow direction, is anti -clockwise! Prior to first start and prior to recommissioning (e.g. after changing the power supply) check the rotation direction of the motors! Saction 3 Page 27 5 Start-up Observe the following safety instructions for machine start-up to avoid damage to the machine or injuries. • Only qualified persons are permitted to perform start-up work, observing the safety instructions. • Check before the first start-up that all tools and foreign objects have been removed. • Activate all safety devices and emergency cutout switches before start-up. • Check that the motor running direction is correct. Screw rotation direction: anti -clockwise when viewed in flow direction • Prior to initial start-up close the water supply hose and flush the pipe network. This will prevent that pollution particles can impair the function of or damage solenoid valves. • Read also the chapter General Safety Instructions. 5.1 Customer -supplied connections All customer -supplied connections must be installed on the marked positions, or at least as close as possible, according to the manufacturer's instructions respectively installation drawing. 5.1.1 Electrical connection The electrical connections must be laid to the installation place of the control panel; Please refer to wiring diagram in control section for further information. 5.1.2 Connection for wash water Required operational water pressure: min. 60 psi (4 bar) max. 100 psi (7 bar) Water quality: Use screened or filtered service or used water, with no particles bigger than 200 micron grain size. The water should have an as low as possible chloride and ferric oxide content and preferably a I > 6.5. If this is disregarded, the servo bores of the solenoid valves will clog and jet intensity reduced respectively the valves not perfectly close any longer. Water supply line: Which water supply line is required depends on the individual screen version. It is shown on the installation drawing. • Dimension the supply line one size bigger if the line is longer than 328 ft (100 m) (shock pressure, line loss). • The connection in the support leg area should emerge from an adjacent wall or the floor and should be lockable. • The connection for press zone washing is located either laterally on the stainless steel press liquor collection chamber or in 12-o'clock position on the plastic chamber. • The machine can have additional connections for the integrated screenings washing system IRGA and/or spray nozzle bar, this depends on the order and supply volume. • A water connection (not below %") for cleaning work, maintenance etc. is required. For very greasy wastewater a warm water connection or steam jet should be available. • The connection must be made of high -quality rubber fabric hose or a pipe connection. • If fresh water is used it is necessary to provide a return flow inhibitor to prevent return flow of wastewater into the potable water network. • If solenoid valves are used, a rubber hose is preferably recommended because its elasticity reduces shock pressures when the valve closes. Saction 3 Page 28 5.2 Checks prior to initial start-up Prior to start-up: Make yourself familiar with the • operation and control elements of the machine • machine equipment • operation principle of the machine • immediate vicinity of the machine • safety devices of the machine • measures to be taken in case of emergency Perform the following work prior to any start-up: • Check and make sure that all safety device are attached and in a ready -to -operate condition. • Check the machine for visible damage and eliminate any damage found immediately or report them to the supervisory staff, as machine operation is only permitted if the machine is in a perfect condition. • Check and make sure that authorized persons only have access to the operation area of the machine and no other persons are endangered by starting the machine. • Remove any objects or other material from the operation area of the machine, which is not needed for machine operation. • Check that the screw -type cable fitting fits tight and re -tighten the screw, if necessary, to prevent ingress of water into the motor. (See below picture of the screw -type cable fitting.) Section 3 Page 29 6 Operation Observe the following instructions when operating the machine to avoid damage to the machine or injuries. • Never use the machine for any other purpose than the intended use! • Inform yourself about the correct behavior in case of a fault prior to switching the machine on. • Check prior to switching the machine on that the following units are in a ready -to -operate condition: • Protective devices • Emergency cutout switch Read also the chapter General Safety Instructions. 6.1 Control philosophy The electrical control regulates all automated functions of the plant both in automatic and hand mode. After switching the mains isolator on, the plant works in automatic mode. The control panel must be installed outside the screening room in a non -hazardous area. Read this chapter carefully if you have the electrical control panel supplied by a third company. The panel must be completely wired in order to connect the machine. The wiring diagram should lie inside the panel. 6.1.1 Control panel design and equipment The equipment in detail is specified in the material list of the attached wiring diagram. 6.1.2 Standard design The standard control panel comprises a stainless steel NEMA 4X enclosure housing mains, fuses, switches, controls and indicators. The control panel incorporates an Allen Bradley MicroLogix PLC for sequence control. A Panel View operator interface is used to display system status and to facilitate changing operating parameters. Switch possibilities on control display Operation and fault signals are indicated on the text display. After the plant has been switched on it is in AUTO mode. The operating keys of the text display, or local control station, allow different manual operation modes. For further details, see control panel section of the manual. 6.1.3 Current monitor Action principle: Control of motor power consumption — effective value In the event of overload the power supply stops much faster than the thermal motor protection switch and can therefore prevent any mechanical consequential damage. A current relay (or e.g. a true power monitor) is imperative, otherwise Huber Technology will not accept any liability for compensation of mechanical damage. Settings: The standard ex factory setting is carried out according to the enclosed motor data sheet or wiring diagram attached in the appendix. Reset: Self -reset after re -start Section 3 Page 30 A CAUTION Do not re -start the machine after the current relay has tripped before the cause for tripping has been found and eliminated. See also indications in text display! 6.1.4 Trace heating temperature switch (optional) A thermostat with an external sensor controls ON and OFF of the power supply to the heating cable. The thermostat is either installed inside the control panel or directly field mounted to the screen. Sensor position: laterally in the machine's discharge area or inside the stainless steel cover of the insulation. Please refer to the control section for further information on the selected temperature switch and controls. 6.2 Operation possibilities 6.2.1 Switch possibilities on control display Operation and fault signals are indicated on the text display, also the individual drives are controlled via the text display. After the plant has been switched on it is in AUTO mode. 6.2.2 Operation by means of adjacent control switch The control units are displaced from the main control panel into an adjacent control box (local control station) if the main control panel is not positioned within close distance to the machine. The machine can for example be installed in a classified area and operated via a NEMA 7 local control station while the main control panel is installed in a room without classification. Equipment: • Emergency cutoff button • Selector switch (HOA) for screen, spray bar, press zone, screenings wash, tank wash • Rotation selector switch (FOR) screen Arrangement: Directly adjacent to the machine, installation options: • On standard upright dowelled to the floor • Clamp -mounted on the rising pipe Rotation direction selector {FOR) switch positions on adjacent control box for manual operation: Position Action Condition Forwards Machine runs forwards in As long as the selector switch cycles remains in this position Reverse * Machine reverses As long as the switch remains in continuously this position switch in HAND position * Operate the reverse button only for a short moment to prevent increased brush wear. Section 3 Page 31 Positions switch: Position Action Condition AUTO Machine runs in cycles When level control or timer actuate HAND Machine runs forwards in As long as the rotation selector cycles switch remains in this position 6.2.3 Time -dependent automatic start control If the inflow rate is low, screenings may accumulate in front of the screen if the screen is not activated by upstream level. To prevent accumulation of screenings, the screen is programmed to start automatically after a selectable standstill time. The screen will run for a selectable run- on time. The off time and run-on time (OFF delay) can be adjusted on the text display of the control panel. The screen should be active for the set run-on time (see also 6.2.4) of 3o sec. Standard setting: plant start after a 60 minute off time 6.2.4 Run -an time (OFF delay) After activation via level control or automatic start control the screen runs until the set run-on time (OFF delay) expires. The run-on time (OFF delay) depends on the screen basket diameter (screen size). The run-on time (OFF delay) of the screen needs to be adjusted on site during start-up! The run-on time (OFF delay) is adjusted by means of the control units. The standard settings are specified in the following table for all machine sizes. The cycle duration is specified in seconds. Size Run-on time (OFF delay) 300 L5 8000 6 sec 400 8 sec 500 10 sec 300 L> 8000 8 sec 400 10 sec 500 12 sec 70C 12 sec Saction 3 Page 32 6.2.5 Limitation of reverse run time The reverse run time for an overload situation and regular cleaning cycle are adjusted by means of the control units. The standard settings are specified in the following table for all machine sizes. An accumulated runtime timer initiates the reverse cleaning cycle. Standard setting is 2 minutes. Reversing in HAND mode is only possible when the switch is physically held in the HAND position (spring return switch). DO NOT REVERSE THE SCREEN FOR A LONGER PERIOD IN HAND! Size Reverse run time (Overload) Reverse run time {Cleaning Cycle) 300 L<_ 800D 5 sec 5 sec 400 5 sec 5 sec 500 5 sec 5 sec 300 L> 8000 7 sec 7 sec 400 7 sec 7 sec 500 7 sec 7 sec 700 7 sec 7 sec Sactfon 3 Page 33 Troubleshooting and Repair Symptom Possible cause Repair Screen does not run although Mains isolator is in OFF Switch mains isolator ON. the tripped lamp is off. position. Selector switch is in "C" or Turn selector switch to HAND or REVERSE position. AUTO PLC -CPU is set to STOP. Switch to RUN. Control fuse has melted. Replace fuse. No signal from ultrasonic level Check transducer. transducer. Fault lamp is on Motor overload has tripped. a) Switch off mains isolator or the fault is indicated in the b) Check if something is jammed text display in the trough area (like a stone or piece of wood) or material is entangled in the discharge. c) Switch on motor protection switch and operate reset key. d) Switch on mains isolator. Current relay has tripped. a), b , d Ditto Phase breakdown Check fuses and preceding fuses in control panel. Continuous operation in AUTO Level control is permanently Check for obstructions in mode activating because: transducer acoustic beam. Level transducer is blocked. Time -dependent control does Time has not been set in text Set the time. not work. display or on timer. Solenoid valve does not close. Servo boring is dirty inside. Disassemble and clean the valve. Check dirt trap and insert a filter if Membrane is torn. required. Replace membranes. Section 3 Page 34 Maintenance and Repair CAUTION Enclosed rooms of wastewater treatment plants that must be entered for service and maintenance have to be aerated in a way that prevents a dangerous explosive atmosphere, lack of oxygen and presence of harmful concentrations of gas or vapor. CAUTION The chapter maintenance and repair is intended for skilled staff only. Any maintenance or repair work must be performed by skilled staff only. Skilled staff has to be equipped with personal protective gear (such as gloves, etc.). Skilled persons Skilled persons are persons that are able to evaluate assigned jobs and recognize possible risks, due to their professional skills, expertise and experience and knowledge of corresponding standards. Regular cleaning and plant maintenance is required to ensure trouble -free plant operation. ACAUTION Always wear protective glasses and rubber gloves if harmful materials have been processed by the machine. The machine is subject to vibrations during operation, which may cause screw and clamp connections to get loose. To prevent damage, regularly check the machine. CAUTION It is essential to proceed as described under 2.1.4 when shutting down the machine prior to performing maintenance, repair or cleaning work. Use only tools and means that are expressly intended for such work. Observe the following instructions when performing maintenance or repair work on the machine to avoid damage to the machine or injuries. • Prior to performing any repair work, shut off a wide area around the machine. • Switch off all voltage sources and secure the voltage sources to prevent they are unintentionally switched on again. If the machine is installed in a tank, switch off the mains switch before opening the tank. • Never use any other than the specified operating media. • Never use any other than the spare parts specified in the Huber spare parts lists. Read also the chapter General Safety Instructions. Sactfon 3 Page 35 8.1 Cleaning and inspection schedule • Check the potential equalization regularly, as described in chapter 2.3, Incorporated safety systems! Daily: • Check screenings container and replace or empty it if necessary to avoid back-up of screenings into the discharge unit. Weekly: • Check and clean level sensors • Open the wash water valve for press zone washing and wash until clear water runs off through the transparent hose into the channel. This flushing may be required several times per week (only if press zone washing is manual and not included in automatic controls). • Hose down possible deposits or stringy material on the screen basket. Monthly: • Hose down the complete plant including the inside of the tank with a high pressure cleaning device if possible. This prevents sedimentation and chloride accumulation that may lead to corrosion in the long run. • Check the condition of the brush. • Remove stringy material buildup and textile or fibrous material wrapped around the screw shaft at the discharge end, if any. A CAUTION Never use a high pressure unit to clean electrical plant equipment! 8.2 Inspection and preventive maintenance 8.2.1 Press zone inspection The press zone, which is the zone prior to the discharge unit, consists either in a removable plastic shell. A plug of screenings is produced inside the press zone, the press liquor drains off through borings in the inner pipe into the outer chamber and from there back into the inlet. Regular washing of the press zone prevents sedimentation which would clog the borings or press liquor hose. In case screenings dewatering results becomes insufficient, it is necessary to inspect the press zone. Wet screenings are indicative for clogging of bore holes. AWARNI Switch off and lock the mains isolator prior to removing the inspection cover! There is a dangerous zone between the rotating screw and inspection opening where you can get caught! Section 3 Page 36 On machines with a plastic shell, the two half shells can completely be detached after removal of the clamping bands for easier dewatering of the borings from outside. If required, the inner inspection cover on the rising pipe can be removed. This provides access to and allows removal of e.g. textiles or fibers wrapped around the screw shaft which cannot be accessed from the screenings discharge end. When reattaching the inspection cover, make sure the fixing screws and straps fit tight since the pressure produced in the press zone is high. When reattaching the plastic chamber, make sure the rising pipe surface is clean and lubricate the sealing points on the end sides. Read also the chapter Product Specification. This chapter contains details about the press zone. 8.2.2 Operating media and lubricant replacement Gear motor: The screen is equipped with a gear motor, the technical data and required lubricant amounts of which can be taken from the attached motor data sheet. The required lubricant amount is additionally specified on the identification plate. If two amounts are specified, the first refers to the main gearing whereas the second refers to the intermediate gearing. Separate operating instructions for the gear motor are attached in the appendix. They include a list of permissible types of lubricant. One recommended lubricant is Kluberoil G-4-220-US (Huber Technology article # SP- KLG4220). Under normal operational conditions it is recommended to replace the lubricant after approx. 15,000 operation hours. Independent of the operation time, lubricant replacement is recommended after 2-3 years at the latest. 8.3 Repair 8.3.1 Pivoting 1 Lifting of the machine The machine can be pivoted around the pivot between pipe clamp and machine support to facilitate maintenance and repair. • Switch off mains isolator and lock it. • If required, remove electrical lines and hose connections. • Loosen the screws of the pivot below the pipe clamp. • Unlock the screen basket fixing screws in the channel. • Pivot the machine out of the channel, placing as little load as possible onto the machine support in longitudinal direction, i.e. the traction rope must draw vertically upwards. Too much axial load will bend and break the support. • When performing maintenance work, secure the machine with cross beams against pivoting downwards. • After performed maintenance, install the machine proceeding in reverse order. The manufacturer does not accept any liability if faulty pivoting leads to damage to the machine support. &WARNING Use suitable lifting devices! Always stand clear of a suspended load! Section 3 Page 37 8.4 Spare parts, components subject to wear Long life and corrosion resistance against all municipal and most industrial sorts of wastewater as all components which are in contact with water are completely made of stainless steel, acid - treated in a pickling bath and passivated. a) Components subject to wear Our guarantee does not include wearing parts that are subject to natural wear during operation. Wearing parts are defined as parts that show increased wear due to their function, the degree of wear depending on operational conditions, running hours and plant maintenance. The life of the brushes depends substantially on the amount of grit contained within the wastewater. With the usual average amounts of grit, the average anticipated brush life is approx. 800 running hours. Main wearing parts of the plant: • Brushes on the flights in the screen basket incl. fixing material • Plastic screw bearing (on machines > 245 inches (6200 mm)) • Screen basket • Wear protection spiral b) Spare parts For other spare parts such as gear motor, solenoid valve, etc. see appendix. Whenever you order spare parts please specify: • Machine type • Size • Order number = machine number • Year of manufacture • Operational voltage of the corresponding electrical component • Order no. from the spare part list (appendix) • Required quantity • Delivery address • Invoice address 8.5 Regular tests of machines The regular tests for maintenance of the plant's nominal condition shall include after every 800 respectively 4500 operation hours, at least however after 6 months respectively 3 years, checkup of the components listed below. Replace the components, if they show signs of an unacceptable operating condition. Operating hours Interval Subject Recommended method 800 6 months Operating condition: Screw shaft and basket vibrations Check wear of brushes. Wear of screen basket i Brush replacement flights 4500 3 years Operating condition: Screw shaft in rising pipe section Check bearing for wear. L > 6200 mm or size 700 CAUTION SThere is a danger of burning in the area of the drive motors Section 3 Page 38 • Additionally observe the separate operating instructions for electro motors, drives and bearings for maintenance. OCAUTION LAEX\\Repair or extensive maintenance work on machines with ex protection should be performed in a separate room on the dismounted machine. Shutdown Observe the following safety instructions for machine shutdowns to avoid damage to the machine, injuries or environmental damage. • Qualified staff only is authorized to carry out shutdowns. • Contact the manufacturer for questions concerning disposal of the machine. • Take care of environmentally sound disposal of operating media, auxiliary material and lubricants (such as gearbox oil). Observe the regulations for eco-friendly waste disposal! • Lifting and righting of the equipment must be done only by the lifting eyes provided. • Use only the lifting devices specified hereunder to transport the machine. Read also the chapter Transport. Read also the chapter General Safety Instructions. 9.1 Temporary shutdown • Clean the screen basket with a high-pressure unit prior to a longer shutdown. • Let the screen operate for approx. 10 minutes. This will empty the machine, screenings are discharged. The emptying process can be accelerated by throwing polystyrene or ice cubes into the screen basket while the machine is running until all screenings have been discharged. • If the machine is installed outdoors the motor should be covered (in order to avoid ingress of water) but not wrapped. Otherwise, water may ingress into the terminal box. • It is recommended to change the gearbox oil prior to start-up after a several -year shutdown. Further conservation is not necessary. 9.2 Final shutdown 1 disposal Qualified staff only is authorized to perform electrical and mechanical shutdowns. Prior to a final shutdown, follow the instructions for a temporary shutdown and the following additional instructions: • Drain the press zone completely and clean the press liquor collection chamber. • If the machine has the plastic press liquor collection chamber, remove the plastic shell and dispose of to waste recycling. • Remove then the inner cover on the rising pipe to have access to the press zone for cleaning. • Drain the gearbox oil. Disposal of gearbox oil: Observe the regulations for eco-friendly waste disposal! Section 3 Page 39 10 Additional Information If you require more information, please write or phone. We will do our best to support you. Our US headquarters: Our customer service: Huber Technology, Inc. 1009 Airlie Parkway Denver, NC 28037 Phone: 1-704-949-1010 Fax: 1-704-949-1020 E-mail: huber@hhusa.net Phone: 1-877-US HUBER E-mail: service@hhusa.net parts@hhusa.net We will help you to quickly find the right specialist to answer your questions. Or visit our website http:l/www.huber-technology.com providing up-to-date information concerning our Business Unit Service. Our service comprises preventive maintenance, routine servicing, and short-term repair. Our service hotline is available 24 hours a day, 7 days a week. Our qualified team offers a customer -oriented and reliable service. This service includes: • Installation supervision and start-up service • Operator training • Inspection and preventive maintenance • Fine tuning of equipment for optimum performance • Trouble shooting • Routine and emergency repair • Spare parts These additional services guarantee reliable plant operation, which is an important aspect for both municipal and industrial applications, and will help you to meet the requirements within your area of responsibility. Saction 3 Page 40 SECTION 4 — Components Information ROTAMAT® Ro9 HUBER Technology, Inc. I:III=I�:I WASTE WATER Solutions Motor and Gearbox Information Section 4 Page 1 Bauer-Arti kel-N r.: 188Z6794 Huber-Variante.: 51334012 shaft -mounted gear Type Design power P1 Design speed of the high-speed shaft n1 Design speed of the low -speed shah n2 Design torque at the high-speed shah MI at sf =1,05 Design torque at the low -speed shaft M2 at sf = 1,05 max permissible input speed n1 with reduced torque Mounting Corrosion protection Painting Add. -/Special design Gear design: Type Design code 74W Total gear reduction f Oil-typel-volume Add. -/Special design: Please note: B F40-74 W-C1N E MA 145TC/C2-M B 1,1 kW 1760 rpm : 13,0 rpm : 5,9 Nm 800 Nm 3600 rpm H1N1 Dimensional drawing Coro 2 Catalogue RAL 5015 net weight per unit Output plate additional stamped with: H1,1­12,H3,H40°-45°nach VI Total thickness of coating 100 µm Mounting HI inclined 451to mounting V1. 3rd party motor ace. ZN.BAU2710186. Manufacturer Balclor 1.5HP; 230146OV; GOHz 4.412.2A; 176ORPM; Class I; Division I Premium Eff. 86.5% Thermostats DOL SF1.15 Inverterduty SF1.0 CT 6-6OHz, CHP 60-90Hz Drip Cover, Sealing B-Side Terminal box position IIIIA BF40 2 -staged shaft mounted gear B.40-B.40Z-..-C-N EMA : approximately69 kg C-Flange with tapped holes on side front hollow shaft with keyway : 137,0 CLP 22014,91 With double shaft seal on the output shah. With threaded holes on gear side H. max. axial clearance 0,25mm Special output shaft ace. ZN.BF40-36-A3-K4. (d): 45 mm, (dent.-Nr.: 30366720 Gearbox This gearbox cannot be used in an Atex-Zone. In this case, please contact the factory giving exact technical data including Installation and place of operation. Gearboxes with torque reaction by means of flange or torque arm must have the torque reaction on the same side as the radial force over the output shaft. Please contact the factory in case of other designs. Section 4 Page 2 ABauer- Gear Motor BAU2710186 BALDOlR A MEMBER OF THE ABB GROUP BALDOR - RELIANCEr Product Information Packet ABB Automation Products GmbH 1.5HP,1760RPM,3PH,60HZ,145TC,3526M,XPFC CopfgM®Wlpmauctlnio,maGm xlNln NYs �ocumMrsau�l�aln Ballor ElerNC CamPanNn S'a9M®Pm�a�unlessMMrvnse nolv�. n,cE� PIWYL1FdwmaGw,P.d SAU2710188 _15HP,17WO M,WPfflH-145TCXAMWFC Pafl Delail uo� spec e,m,E rrFc `a.r1m: m,.momr Fl.,. xreae. �� wumP�an �eaw�- Ha®mNz ws.ewp�,a.a� >MrKnm�sP..em�m�.v. PrMmmPz v.mO�...oc P�®eo Hz ira..vnm�� ea,en� !m,�vrmQ.,fn w� Mw,Mm wn.m�.nr e..wa..e,r� �eM,,sF.mo�1 wb.4 saw Pagezo111 Section 4 Page 3 ABauer- GearMotor F—d Ytlaml 11 Pa[ktlBAU2710186 _ 15HP,1]6pRPM.— W HZ,1—C,-6M,—G OmvlW4 �m LQ2T.uv Anne Pew'. ran crarsq r.�� d>•LVYd[ u¢mr uo�s dlccac sgespem Piq Pary eeelnrymuua@w6 XPMeelnry PwW dyl@PtP. FwmwPprin: Tlnm@QMw-dnP Ttinwwns-wfJc PN81V PO�b-, 4bylmbvYW�b. Y1iYyll�r 1' @@.— ]PTwp(bi: Pa —" RA*TM+�•AELIMNCEP 1rotlu11W.mahonP—BAU2710186-iSM,ti88F8'M,3PH BOH�145TC 3528M,)�FC Na-pWM NP140lW%kl mp. uT.Na cwFn ec cwro® v wme ILwaw Ya1.4 Nz ru FN a a. � xnLEFF. �s tERF. tm 1] PI¢ a.151 Section 4 Page 4 ABauer- GearMotor v NCER� Protlud lniwmation Packel: SALJ2710186_ISXP,176gNPM,3PX,6gHZi45TC,36MMjPFC PaM1s Lv[ orepa u� 61IXNEMLE16u Pxo 6EaL as aNG nsNM6 HFA M115a3U111 FUEFWCILW 50NCFII—N wnva06Wlo gRFAnfaaW+fRa vappF-iYr]1rmFN 1AI6 F.1 1N0] INGERPLIIMIPUFGI� 1A10 PNge5Nf 11 aAe.^^� E#A=+ -PEUANOCF pm lefamagon Pa ke: � U 2710 186 _1.5XP,1­. ,fi0XZ.,_c.MGM,XPFC Pals Lat Imntil6etli 85XWa018M �6Nph Pe+3ir>tLE88 6A00 En GPE EPOLY�PEY EMFY%OX NSeIMI-tSy EYF%PIA611L, ID 12 L 1116Mn1111M PNgefi N11 e Section 4 Page 5 ABauer- GearMotor Produtl lnfamaaen Pa[AN: &AU2710186 ,15HP,1]BORPM,3PH &IHZ,145FC,3528M,%PFC AC Inducflon Motor F.0-- Cats R.a 43070-TMul pedornla - W gutlranleed vak Windnp: 35WCM493. R024 Type: 3526M IEnclosure: XPFC N—plate UeW 480 V. W Hx. Single Vcltege Wa Raletl 0.4" (HP) 15 Full L—Toryue 447 MET vd ZWI460 5[MCanpg—mfl 3mdg kne Fultned Amps 4w2 B—kdowa Toque 192 LB -FT KP.M. 1760 Fu"p Tucue 9.4l ff Ih 60 I Phase 3 Lackeda WFTwqua 13.4 LB -FT NEW De MCade E KVACade L Slaitig CunerR 163A 5—F—(51.] 1 No-ba0 ClnerN 1.3 A NEMA Nwn. ER. 36.5 1 Power Fa 73 10.1 C Rahg-Dory 4DC AMB-CONT Terry Pisa®Baled Load 44°C Pder inertia 0.15d L&FT2 4fi0 V, 60 Hz, 1.5 HP Page]of 11 ""'R �-REUANCffr ProduRlnlomolion Parktl: BAU2710186_15HP,1TWRPM,3PH,fipHZ,145TC,352BM,%PFC Pedamance Oaph a 460V, ffi z, 15HP Typical pelu--NM9uaan9eed- RNDOR RECRfC COMPANY muimhwn�mgwaaelq�n. Tnq F#unutu uv�i u.�w.iu MNOIh'La3SMCN193 iw ro,o r,ew i,.,......... .,.. ......,.1,,, .,`.,.., _., �t.i..... _...._..._, ....b Yr......?r ..r......_. .1..... Y � � _ Pape6M11 T><-'aR Section 4 Page 6 ABauer- GearMotor HA*^^R•RELIRNCEP Pmoun lniamauon Pacler. B,4U2710186-15NP.1TBOfiPM,3PH,50HZ,145TC,3528M,%PFC Page0o 11 v e ^^�•REI.fRNCEf Pmnri mnam^-'Parker. 9AU271018C 1 pw (vtt»1nc[ iww (wpr.¢ aRR I Ia I9 � � GPY E \t_wr�t IINE LixC xpiES. 4. lEM C0.JR5 AREr [PRpnn Q iLnpS nJ51 kwnK BE 8 1gXp,` 9�;Q,e BALDDR ELECTRIC Co. Page 10 of 11 9 - Section 4 Page 7 HUBER Technology, Inc. I:III=I�:I WASTE WATER Solutions Solenoid Valves Section 4 Page 8 5282 2/2-way Solenoid Valve with servo diaphragm • Pivoted armature pilot drive with emergency manual operation • Media separated • Circuit function can be modified ' • Adjustable switching times (waterhammer-free) type 5282 can be combined with.. • Threaded port or flange connections • Approvals: �01 FM V6 CE Type 2508 Type 1078 Type 2511 Type 8600 Cable plug I imer unit AS I cable plug Dosing control The Type 5282 is a pilot -controlled normally closed solenoid valve with a servo -diaphragm, media separated, for universal use with liquid and gaseous media corresponding to the material resistance. As standard, the 3-way pivoted armature pilot drive has an emergency manual operation. The closing and opening times are continuously adjustable. Power consumption Inmsh Hold AG I AU UG IVAI fVAN/I lWJ 24 1 1418 8 A differential pressure of 7 PSI (0.5 bar) is required to open the full chill The response times can be changed by turning the restrictor screws (in the body cover). Technical data Orifice 1 /2° - 2° (nN t3 - fie mm) Body material I hreaded port Hrass stemless steel 1.4081 Hang. Stamless steel 1.4541 Seal material NB FKM, EPDIV (on ran—o Media Al Neutral media, such as compressed an, water, hydraulic oil EPUM Oil and fat free media, ini alkalis, hot water FKM Hat air, oxygen, per -solutions, hot oil Media temperature NHN I 14°F to 194'T (-ro^c m -m) EPUM -22"F to 194"F(-wem+swc) FKM 32°F to 194°F (oro m +sma) Ambient temperature Max. 131°F (+eo-o) Voltage tolerance 110% Duty cycle 10096 conlinu.us rating Electrical connection lag connector acc. DIN 43650 Farm A for cable plug lype 2508 Protection clash IP 65 with rable pug Installation I As required, preferably with actuator upright www.burked—usa.com Page 1/4 burkert Fluid Control Systems Section 4 Page 9 5282 Solenoid valve dimensions Dimensions Imml llhreaded port ON D Bl El F I Ll Flange port B2 G L2 13 NPT 112 1123.0 40 14 65 - - - 20 NPI 3/4 131.0 60 16 100 25 NPT 1 141.0 70 18 115 184.5 120 160 32 NPI 1114 147.0 05 20 126 192.0 140 180 40 NPI 1112 156.0 05 22 126 201.0 150 200 50 NPT2 177.5 115 24 164 225.0 lfi5 230 55 NPI 2112 185.0 115 27 180 - - - iOrdering chart for valves (other versions on request) UL recognized / GSA/ CL Manual —rode, supplied mthout cable plug, different seal materials on request 2 E ° $ 3 e1$ >? = e c@a U o M Wit? z `m H c� m A oc E m Emma 2mz I in m oc E ut m Em2n ma A 2/2-way valve, NC ° 4.; .. ..: P 13.0 (Brass) 20.0 (Stainless steel) NPT 112 4.7 2.8 - 145 024/13C 024/50-60 120/50-60 240/50-60 456 890 456 914 456 891 456 915 456 892 456916 456893 456 917 or B 2/2-way valve, NO s 1 20.0 NPI 314 5.6 28 - 145 0240(3 024/5D-60 120/50-60 240/50-60 456 894 456918 456895 456919 45fi 896 456920 456897 456921 a, 25.0 NPI 1 11.7 2A - 145 024/DC 456 89B 456922 .......... P 024/50-60 120/50-60 240/tl 456899 456923 456 900 456924 456 901 456 925 1 32.0 NPI 1 114 23.5 2.8 - 145 02400 024/tl 120/tl 240/tl 456 902 456926 456 903 456927 456 B04 4.1392. 456 905 456929 40.0 NPT 1 112 23.5 2.8 - 145 024/DC 024/50-60 120/tl 240/50-80 456 906 456930 456 907 456931 456 908 56 932 456 909 456 933 1 50.0 NPI 2 47.0 2.8 - 145 024/U(: 024/50-50 120/50-60 240150-60 456 910 456934 456 911 456 935 456 912 456936 456913 456 937 Delivered as circuit function A Change to the circuit function B by turning the pilot drive through 180° Mounting instructions: Arrangement of the pilot control Wiil n.�rau c;.wmm�cOmA P A R P I R burkert Page 214 Section 4 Page 10 5282 Solenoid valve ordering chart Ordering chart for valves (other versions on request) BL listed 1 FM class I Division 2 / CSA ICE Manual overnde, supplied with cable plug type 2509, different seal matenals on request 0 E o m m rib a E m A 2/2-y vale NG A r"""""o-" 13.0 (Brass) 20.0 (3iflesssteelf NPI 112 4.7 2.8 - 145 024/DG 024150-60 120150-60 240150-60 457 870 457 894 457 871 457 895 457 872 457 896 457873 457897 or 6 2/2- y vale NO 20.0 NPT 3/4 5.B 2.0 - 145 0241130 024150-60 120/50-60 240/50-60 457 874 457 896 457 876 457 899 457 876 457 900 457 877 457 901 a..; P """"" 25.0 NPI 1 11.7 2.6 - 145 024/DG 024150-60 120/50-60 240150-60 451 878 457 902 457 879 457 903 457 880 457 904 457 881 457 905 32.0 NPT 1 114 23.0 2.8 - 145 024/DC 024150-60 120150-60 240/50-60 457 882 457 906 457 883 457 907 457 884 457 906 457 885 457 909 40.0 NPI 1 112 23.5 2.8 - 145 024/DG 024150-60 120150-60 240/50-60 457 886 457 910 457 887 457 911 457 888 457 912 457 889 457 913 50.0 NPT 2 47.0 2.8 - 145 024/13C 024150-60 120/50-60 240150-60 457 890 457 914 457 891 457 915 457 892 457 916 457 893 457 917 Delivered as circuit function A Change to circuit function B by fuming the pilot drive through 11i NOTE: All UL listed valves include type 2509 1/2' condud cable plug moo' MENEM Page 314 burkert Section 4 Page 11 5282 In case of special application conditions, We reserve the right to make technical 0&0212_us'. please consult far advice. changes -th.0 nahce. burkert Page 414 Sactlon 4 Page 12 to C O U v 7 L C_ C M C Q O Type 5282 212-way solenoid valve with servo - membrane burkert Fluid Contml Systems chedre@ D 'mmungsgernSUVenvendung Capifte beach ,Se die Hire-sedleser Behiebsanl' ng 'ede,-n232zdamit cus Gadateseassigen Da nie rna6Daten tttyeligbi bt.B tlas Geratctimvantlhei 'omen and.hd ei trfahlg dkgriftel Nidat Gchtungdes li un bear¢, 'gendflid1dftdG,des Gent enffzllt' lirhe Hafiung rs.Je ochil dlels M- a ge-Maat ndl furclett Dateriblat enter chlieis, Eils 2ercle— ar Nrli fur de h. DetendettzulAsslge en. 5rre erdereader mbsrlineusgeheo- de Benutiunggiftals [bestw—uys BFur hle— resultierende5chaden ftet Bud:ertnidt Rsilk tm alleinder Prnvender. C NG, a� Hall Sid side bei anig antl neniehdes G.—rnefts lin - igge allgeirei rXa ten skh..,St. eel a egohri • TrefEst Sieges' tetda , Us Boomunbeabeicu t�B—hiln nmula 'ge BeeinVachtigungcri Me • Be.htnt S'. deg In Syste dieumeromckscehen, Leimngei ndVeing niuMge twerdenn jcd. Schaftei is vor Eingdhen inch ystem injedem Fall • Ach Sieeuf deneinwendfreien der Dichtung Iasi v.h,adb ndc Spulemii iseestehdose. •V Ilen Sieaufla:inen Fall diemft Fad. skhenen Schreuben! Ausfuhrungen mft Explesionseeli= zul • Ilch vile Angaben der Konfaimitilsbeschein ung PTB Nc Exb9.C,1041 au teschbn. Warnurl • Verle2ungsgefahr!Bei Cauerhemi bUm ie Spu whrheift verden. the pmparfundon afthe deuce and promote i.lift. you must comply with the irrformatinn in 9ru Aons and the application oaitdnons and ded In the Type 5282 Data Sheet. Usageofthe ftmtisemdrerybthane Operating Instiirli err TNonsandspedfirafiansprovidedin McType52B2 oiler and wall void yourwanamy. This device s a 7f2-way sdenoid valve for the media stated m hedatasheet. Amotheruseis ddered ATTENTIONI De sure to observe genemly aooepted safety miss v - panning, Instilling aiM using this deNrE. Fa exanple, fake suftade measures to prevem unintentional operetionsof the device, De urn impairme operation etthe device. Do nor alfemp to delacn de unscrew any tines or valves sthe system hatareoffthe underpressure,and efraysbe are m swish off the voltage supply beforeworking a the system. When attaching the coil ro the plug sadcN, be sure the seal is propedy seated. Neveradjust the screws which are sealed Ath red pain[ Many reason! Far explosion -proof models, data from the conPonnity certificate PTB No. ExA9.C.1041 must also be oompllec wfth! WARNING! Do urn touch the tail during use as ft becomes very Mt. It! ationconfonnealwprescriplions n que l' appa mil puisse loncdon ner pa rfaitement longtemps,—ill. observer les Instructions ntenua a. cane ce d Alisat on ainsi que les wind It o ns d uat m st les 262eead IN. mentonneesdans la fichelechni du type s En rand observation de —Instiuctlonset di rvenh ons non utaeseeodans pared nou-dedinoretoweres sabiliteetla ranbe couvrant pareilatimaccessoiress'e n L'appareilsert nlquernentd'"i" anne22voiespurlesllu' admisselonla fiete�nique unea uati-atiennu ane"I ex-edamw �w�aaaere venal ux yrescdpbwrs ourles dommages qule esullealent. Is 'camlfoumisseur edinetnute responsahillt 'utilisateurs Ienassumeledsque. TT TION! • Pwrin planiFrado 'will-anon et l'oxploltation do I'appamil.v-uillezv on tenlraux n:gks applirables generalemenlmc an madere de technique de secuwe. • Pmiez ks me mspwraxclumtom acgonnenen wkmnire desaheialian- inadmisslN • Wmzqu't est pas permis de semer des conduit ou desv se tro,,nl sous i dans des sys ! A_. d'inkrvenir dans system-.-upez I'di tationelearique dsnstous • w Vei wquelmrepose pad'aR ort I —qua rez b bobine avec k mmectenr. deregkrenarkunwsksvlsassu' de In inure muge1 Owns ks execwions a nridefag—roo. ,in lions de I'aneslationdecon(ormito PlBN` Ex39.C.1 du bse orveesen plus. AVEUSSEMENT! • Risque de blessum! En ra- de foncd—au eve pemenent, In bobine pew devenir tres [bi con arreglo a Its disposiciones oga oYservarlaud—na,cvweikaen d: irshumoms ai—la—ddmesde cvnrcrme a sadedelos� --orate Pam Is plan =a Tonnor as in tns no inlen 1. elw deben de Jera immi, ensign. nalmenle on cu-nU Iw dabs de la d formidad PTB n` ExE9.C.1041. ;AVISO! iPeligm de ksianesl En --ludo de q bobtna prctle poneme muy wliente. CDMD CIF) CE) Safety O Fkiii 1b, (4-) e-A TechnicalData —A 1'10 ?s techniques I Datos t6coicas 11 A NI�1111� N 0'� lob, 50 . ......... P— c on Me Branch Vices BLRC-RTOBaA4NY Ch1.-BU Ate R-St20e13-1] Be01n Ph:030)W9717-0 74653 hgelnn9en Dw—d Pin (92973)96814 Ph:(0 T940:10-0 Fax(0]94 10-234 D1es0en F..M,rH Ph'.(035952)MN-0 Ph_06fi W)9414-0 Hannover Ph_(0511)90ZZ6-0 Munchen S6NgeR Ph:(089)829226-0 Ph_(OZ11)45110-0 BURg3ZMTEFNAT A Ph. CNOAL (01)8941333 Fax (01)89413W A Ph. (@)967461% Fax (02)9624616] B CHN Ph. Ph. (03)3258900 (9905)84�5566 F. (03)32561 On Fa (0905)8429006 CH Eh. (041)1856666 Fax (041)Z856633 CN Ph. (0512)8081916 Fa (O512)824510fi CZ OK Ph. Ph. (0641)226180 (044)5075M Fax (0641)226181 Fax (044)5075]5 F Ph. (093)3]10858 Fa (W3)371T/44 F GB Ph. Ph. (01)48103110 (M453)731353 Fax (01)48919093 Fa (01453)231343 HKG Ph. (02)24801202 Fa (02)24181945 I Ph. (02)95%71 Fax W)9590]251 IRE Ph. (021)861336 Fax (021)IM1337 J KOR Ph. Ph. (03)53053610 (02)34625592 Fax (03)53053511 Fax (02)34625594 MAL Ph. (04)6576449 Fa (04)651210S N Ph. (063)844410 Fax (053)844455 NL NZ Ph. Ph. (0.346)581010 (09)5/"V F. (0346)563717 Fa (09)5Z02573 PL Ph. (022)82]2900 Fax (022)6274720 RC Ph. (02)21583199 Fax (02)22582499 S SA Ph. Ph. (04076645100 (011)39]2900 Fax (040)6645101 F. (011)3914428 SF Ph. (09)M97MW Fax (09)50312]5 SIN TR Ph. Ph. 3832512 (0232)J5953% Fax 3032611 Fa (0232)45 TM USA Ph. (0949)2233100 Fax (0949)2233198 nfo�0e.0ueheRcan B.k.b eHdh,rgN 803322-id ORhayOO 0510Onlym o rB F E Assembly OIn�urrre�tsodcel � "'" 1S AMeysmmerilheproterbve `�� aeaningmep'... 3 Anyase-blypoeit- U LYrttrap 0 1 sm e o e F E Assembly Sac qin the pp, Via¢ � Assemhlyofpimvalve ,� m zn�m (� low la '�1r z Assembly O Car,fipurdm dMiepblmnhd ��'�1�1"� WW A 1W! B I y y Cj— ge dAmfi e: ....... a e, r 0 e F E T blesho fing n Chedkd—Oagel Vol! Ch�thep- nd em Cl—kftpi a .l �e y 1�.J1 0 pg Set of plot carNoh ZD Gg Set of Wzanng Paris Typ 5282 Spare parts FPM 24MC 11121Y 198129V FP" FPM 110 VR6 Hz 138123 P 168126 J FPM 236 V66 Hz 1381185 158125R EP�M 24VA)C 24 EP1381001 138106X �M V5fi Hz 138096138104V EP�M 110 V5fi Hz 138696� 1381IXi t! EP�M 260VI56 Hz 138 W]R 1381015 0 591afpllo[.a k N R 24 Vr➢C 1M I. - N6R 24— 138112L - N.R 119V136 Hz 138111 K NER 230 V Hz 138110 W - FPM 24 V156 Hz - 138124Q FPM 100 V156 Hz = 13812811 Fp FPM 230 Vf56 Hz - 138125R F E © SetdWvnrg Pads w11 1 omer�o. eaing martnal 13 NIR fi24031M - 13 EPM 624032N - 20 FPM fi24039R 124 ZO EP�M 629036J 24—W9V 25 FPM 624041X 6240445 25 E1- fi29042Y 624049T 32, 40 N61 fi2909611 624049F 32, 40 FRA 624047V 624050C 50, 69 FPM 62d OS3T 124-1 50, 65 EP- 62905411 62405]X �iection4llaqeld HUBER Technology, Inc. I:III=I�:I WASTE WATER Solutions Anchor Bolts Section 4 Page 19 HST stud anchor Feahar�. high laatllnq �-apaciry -rrcrc. mntroime exwreian ---------- AST HST-R/H5T-HGR auiablo for iorvsion zono auiablo torshock loadng - -are vrevenson assessment CHIC 1�r -rreassembim win ru< ,times cony fisr:-�,nnnsmei. ni... �mem 3•m T 11sr4eess slecr, n¢:144e4o1, EM En lopes es fll O 11sr4ax-emmmss eleoe 14sz9 Basic loading data (for a single anchor): HST All data on this page applies to For detailed design method, see pages 86 - 91. • concrete: as speafied in the table • no edge distance and spacing influence • correct setting (See setting operations page 85) • deal Failure CONC non -cracked concrete ® cracked concrete Mean ultimate resistance, R,,,,,[kN[: concrete --C2(N25 Anclwrw Ya Y10 M12 M1fi iQa Y21 Me eno m2 M16 M20 iM1 eer{ Shrar Ve Ad Z6a 44.2 ]22 }fAf i2S0 229 29A 9].5 e].6 iW.9 }fA4 Ghameteristic resistance, R• [kN[: concrete - C WS Anclwrm 119 M16 M12 M1fi - - MB Mie m12 M12 Y2e - TerwieMu 9.0 16.0 20.0 350 W.0 W.0 5.0 9.0 1-20.1 30.0 40.0 1}0 Following values according to the; Concrete Capacity Method oeaigrh Yesistance, Rd [kNJ: concrete i­= 25 NImm2 Teroie tye� 60 I6] 13 3 213 Z3� 40-0 2 9 6 0 60 140 3 26] Shear V,a 169 I6n 21.0 90.0 914 �] 164 16n 240 40.0 I 41A19 1 623 Recomnrended bad, L. [kN]: concrete fp = 25 Nimm2 Taroia ihaI 3.fi 7'6 9.5 6]96 1238 -6 2.0 4.] S.] V. 143 19.0 Sheer Vac ]A 11.4 U.1 229.fi I 44.9 I ].4 j 11.4 1 1].1 1 29.6 29.6 496 82 I MM'age 20 HST stud anchor All data on this section applies to For detailed design method, see pages 86 — 91. • Crete: as specified In the table • no edge distance and spacing , fl-- camea setting (See setting operations page 85) • Xeaffailure F.noncracked concrete ® cracked concrete Mean Wtimate resistance, Ft. ]kN]: concrete - 47=25 IW rat W Ir➢ Tere:ileN� 161 "I35.1 99E T]_9 ]e1 12] 164 .1 36a 55.1 ]as SM1earV Zia 3T➢ 5Qd INI 1�0 955 1W.6 Characteristic resistance, R• ]kN]: ea—te-C20125 MCM1wa® W M10 Y13 W6 Y20 M11 W M10 alo M16 IQ➢ IQI SM1ear Ve„a 13.0 ZlAO 3Q11 SAe 90.0 11Se 13A 20.0 3➢.0 50.9 80.0 1150 Following values according to the: Concrete Capacily Method Design resistance, Ra ]kN]: concrete 1a = 25 Nmm' A .-- W Y12 W2 an. 1® rot W W➢ 1H3 VIm 1W I—V- IeA 180 29.0 3➢S 58.6 A.9 10.4 180 24A 38.5 as ]9.9 Recommended load, L_ ]AN]: concrete f_ = 25 Nlmm' Mdiwa® W r10 W2 Wfi W➢ YL W W➢ W➢ Wfi Wa 113I Tensile N,� 42 ].6 9.5 16.6 Z8.0 28.6 2.9 1 — 5.] -V 142 19.0 singleBasic, loading data (for a All data on this sese ction applies to For detailed design method, e pages 86 - 91 _ • concrete: as specified in the table • o edge distance and spacing influence • coned setting (See setting operations page 85) • al"failure COYC non -cracked concrete ® cracked concrete Mean ultimate resistance, R. m [kN]: concrete - C IW25 Tensile Nxem• 15.2 22.] 32.4 4S5 Mn 162 21.3 32.4 SM1ear Vx.,m Tsa 21.e/.dA T601 2T6 329 -/ Issue 2005 Section 4 PaA321 2 HST stud anchor Characteristic resistance. Rr [kN[: mnnrete - C91Y25 Anclwr® W Y1a Y12 M16 MG M16 M13 M16 is Nm ffia Following values according to the: Concrete Capacity Method D—ig. resistance, Ri [kM: concrete 1,_= 25 Nlmm2 Taroia the S.o 89 11.1 19.4 2.8 S9 fi.] 13.8 Recommerided load, L, [kN]: mnerete la, = 25 NiMM2 leckv® W Wa WI Y1Gi W Yfa I'll WG al® — 1 ]4 I 119 I lb 1 114 1]1 314 'Ai 0. ab W W9 Y1R Y1G q, [mml N HST 2O 45 W 110 in9 mmr�e HST-HGR P 4fi W 11O a9i [mmi Wtl9 ao�s nW flats 13 1] 19 29 a [mml Geamnce Mk Elarie[a- 9 12 14 1B N� [mmi Mln_tleplM1 of tlnl lwh f>S W 95 115 Na [mml EaedNe em—&" 4] W ]9 82 t [mml Mar.f�tenfl�Fkness 195 2W 2f13 2W N.. [mml Min. wnn&e ihick�ss 1W 120 14a 1W bi1Mr lEf:%d TEL%-f0 1EC)412 TE816 v1E-Y- &M'.ge 22 HST stud anchor Mdv eia Sela�q Deisk IIaO 1111 do [mml Nomilial tlla Wtlnl htl 2a 24 T. [N.] RecM-. krgr SW [mml WxxM1 an 30 36 We 4 [mml Ckaran�lmin tlknela 22 26 A [mml Mr. tlepk of tlnll lwle 1. ti [mml E d.M h mml Mm�. fasten. NickE 3a5 33a M1m [mm] Mln. mnveLS Mi�*naa 200 250 Gil [D TEf 52D TE-Y 20 TEl;SM TE-Y 24 Rotary hammer (TE1, TE 2, TE5, TE6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55, TE 76), drill bit, blowout pump, torque wrench, appropriate size hexagon dnve socket for coned setting. //// Gil nae-1 tlnll Install andlor. Apply I�inSllkikc�nms®. ,ltlbIktl Mff0.MroK op11MrN��iskmm®]ll mm1y smltrM1mesire]-aMIl ]S9Da5aO0 AS4o5FL00 g HSTHHHRSSSTTHTGARRRRT 4]Se5Waa 4]9W5WO n per yCM1 giYnn]Wa ea ls °le pintlhsiainkng Issue 2005 Section 4 Pa 3 HST stud anchor Detailed design method - Hilti CC (Th. Hilh CC -Method i5 a Simple.d V-- of ETAG Annex C) TENSION N-, The tensile design resistance oT a single anchor a is the lower of, c Nm.p : concrete pull-out resistance Nmx : concrete cone resistance NRss : steel resistance N°Ra,p :Design pullout resistance • Cnnrf2le cAmpreSsiv2 strength f�•by1�1=25N/mmy /u Jvx1s W an. so, Wfi mao 11>r HST N'w;l ryNJ nprrvacked meek HST4i ill 19A HSI HST 28 68 88 133 91D 86T N'_" IRNt HSI--R •� eesi9n resisranm anim�aree lmmthe mnsie maacrena crestmanpa Mre. coo= n✓Yie anere l�parem sarery N, :Concrete cone resistance fatlprlyo vanm wM antlry type antl sve tas per relevant approvah_ tl Ns =N;y, fe -fµ f� N°Ra,r : Design concrete cone resistance • Concrete comp—i. W-gth fa ,l - 25 Wmm' rfi w° ru wfi rm raa N'_" IkNJ rai oa betl mivele 98 15L 19.] M.9 -1 4i.8 N'e 1 IRNI nxkW wnvela G.4 112 14.1 1].8 29.9 -1 Har [mm] mh�ve mml JepN meosnsik aes�p re.�p�s�Qipt•a rrpmm.l.mr. plreact�lsx �.zrera».a M».W�� r°,�,q,,, ser.n. pprhal•plmr iampryrr,e rmes wltli anmiv type arq s� fas pa mlevam appwap_ &M,age 24 HST stud anchor %:Influence of wncrete strength cover xn®qua dmFlnaM1nn 1eHv znsl q+im ao-enem tun Iwmmq ema,rem ex. u, t fn L21125 20 25 1.G CZSI'.1a 21 ae 1.1 GWST sa aT t.zz ctlses as a t.x rwoiso 4 as t.at rwsrss a ss t.as cxnm:m �i� cnnoele ass_ M1egM3ecm. 15an sitlelvvglM1 lSun tlianeba CwnHe leg apennm gawnetrV µ - auenca arancn. st>ac..0 fa,:Influence of edge distance Limits: 25N1mm2<fy )cgp NImm2 fi-hr Limits: ,m _ s _ sQH sx„ vanes with edge distance, see table ' minimum spacing & minimum edge distance'. nezt page %. — 3 h. ia,=n25+H.5hd Limits: cn� vanes wish spacng, see table 'mini m um spacing & minimum edge distance', next Pa9a c„H = 1.5-ham rao�: tt more lean 3 HN, are smaller c.ix mnsutt the HiM Taiin®I Rd4wvy Soria Issue 2005 Saction 4 PaA725 HST stud anchor xsl as r1e ws wn wn wa W ss m w 1m 12s mmum aPaarg rprpz W ao as tm zzs z� Minimum utla%tlis�n® fvsi W 115 155 15n ZRI 295 Nen� w we 1112 w6 Ise Ire IM mmum apanng iucz W m 811 11n 195 2r6 Be W 55 to 1. 1W mmum e6ae tlisgnu fuss W 115 1S5 1m 21a 22i NSnamR Me we .2 w6 W 55 m ](1 Minimum alma,g tprcz Imm] W m 80 110 mmum a1ae tli,Ynn fuss reeel W 115 1S5 1m Intecnetlalale>'aW� W irtlalnknon. ® Ile I rl0 1 w2 we Its ees 1- 213 — — 1a9 ant N, '- IIMJ Hs— HS d CR TNe tlesgn iensi@ re,i�anre g ralrylaletl kom Ine cnamcte,isnc tensile resislanos, Ii,a , u,inn Nw= Nw. Fry. where the pa,nal safety factor Mn varies wM1M1 anclwr type antl s'¢a (� px relevant aPPreval)_ Nx = lower of N,p , N, and Nrm,, Combined loading: Only dtensile load and shear load applied (See page 31 and section 4'Elamples'). Detailed design method — Hilti CC (The Hlkf CClvlalllod f5 a amplged VeSion nF ETAG annex G) 2 Vrenrh SHEAR s The design shear resistance of a single anchor is the lower of, Vnap concrete edge resistance VRd.a : steel resistance Hole. nine Wmnpns reeami�y nano mare �Ima, cvnswl w�, xiln oa<nnipal ami,are w,.ia,,. &M,age 26 HST stud anchor The Icvrest concrete edge resislanoe must he calculated. All nearby edges must be checked. (rot only the edge in the direction of shear)_ Shear direction is accounted for by the factor f,_ Van• — uwa.'fe'fM1v'fnAv `1 r� V , : Concrete edge design resistance • Concrete ccmpressive strength f—,, = 25 W/mm' at a minimum edge distance cm„ ' rrsr - tw we wz We o rna Ikl'f] v Fetl m,oaAa 21 2.6 3.0 &5 15.9 T2.r � Imm] min. sped�g dsY,® m 115 145 158 2]0 295 92f rrLm - M W� Wz W6 IRS 16t �wrrnacke1mnueb 39 34 42 .8 215 .3 a (kNJ a Fetl mnoaAe Gm Imm] min. etlga �ffi,® 15O hs� Imm] min. apeu,ds — an 115 195 168 21a 235 r,Sr9if eLm - r W■ Wz W6 of 28 2.8 1a 9A rirn Imm] ee8e amerces W 55 S 111 tmm] 5 'fine reesgn resimarex iswmmtm lmm me snex tl,amtlenanc reemann W�eyW�=v°��rye,,v. where me paNal safety rac[oryr,v rs ep,al to 1.5. fe : Influence of concrete strength Canasta shergu, cl+inaa mmmesaie Llbe nxnpreeeirs aesiumem sr%��9m m.ngw �_ fa = Limits: 25 Wmm' < f<gp wmm� canoeeeM� r woe.= �e9M3oUn.,San ��,5an di — Issue 2005 Section 4 Pa 7 HST stud anchor f0.v : Influence of shear load direction Frye&CI Fv Formulae: omss t fhv-1 for0•<551 w ]a t t3 t&v'��+05sin� IM 55°e3c90° m 9ab1W t.5 3 f,y 2 lrrg0'<S<_180" fnxv : Influence of spacing and edge distance mfi- foram by W. influenced only by eege C C forty - — c� c� results tabulated Fmn�vla fa ancM1w Asir ralitl lus<3c balrw 3c+s c fue,v - ficmn rrson Iaega pus n-t sparin9l er+1 varn xerra a m s,� are at s x one �� tsc 3c+st+si++ . sn_t fPR V - 3nc „ y, Cmb uPPiiM slwa form b MEMO�®mom®��mm��®� ®EMEME® m® MMICOM m m�����MMMEMM m q.I���MMI®M� , .. Immmm®mm�� Imm��mmimm® ��I IMB I MMMMMEM®m I=������m� ®rl &M,age 28 HST stud anchor !- Mmmmmm mmmmmm �� ,,Y— � meP—il-16V1 er;� a — � .M W..d I- ter — aParorall_ Van= lower of Vmx and C.. biped loading: Only if len.1. bad and shear Ioad appl,.d (See page 31 and section 4'Eaamples f. Issue 2005 Section 4 Paye'29 HUBER Technology, Inc. I:III=I�:I WASTE WATER Solutions Bagging Unit Section 4 Page 30 HUBER WASTE WATER Solutions Installation, Maintenance and Operation Instructions The picture on the left shows an installed bagging system on a wash press (yours might look a little different). 1.1. INSTALLATION: 1. Remove the white rubber 0-ring 2. Remove bottom plastic cover 3. Put plastic bag over the upper plastic cover, which is attached to the discharge of unit. ATTENTION: Do not remove straps! 1. Attach lower plastic cover 2. Secure it with 0-ring 1. Remove straps and pull bag down 2. Fasten bag with knot ATTENTION: For outside installations: Secure bag by securing the bag underneath the white rubber 0- ring- Bagger 0&M Manual 031200I A member of the HUBER Group Section 4 Page 31 SECTION 5 Project Drawings SUMON A -A 1}i -11Jf 1}j III -07( RP x FIxING DETN. 1. THE MICROSTRARER GASKET DOES VOT REQUIRE FIXING TOTHETANKFLOOR 2 ALLUW ADEQUATE CIEARANCE IN FRONT OF WE SCREEN TO ENAELE THE SCREEN TO BE PIVOTED 0a OF THE CFLW NEL DURING MAINTENANCE1. ALL POTENTIAL HAZARDS TD OPERATORS OF THE PLANT MUST BE MITIGATED IN ACCARDANOE WITH WE GOV DREVM FORMALHINEB_ d. SCPFENRETAININGBARTOBERERDVEDBEFORE PPADTING WE SCREEN DOT OF THE TANK FOR MAINTENANCE. 0rei MAC ROW PATE=SICWm PLEAN WATER) fQ• DESIGN FLOW RATE °" RGm W MAMON UPSTREAM WATER IEM ft XI. UPS1REAM WATER LEVEL -- fl V(U.M IIMUM DOWNSTRFAM WATER LEVEL=^••R PEN( WASHWATERFEOUI NEMENTS -UG GPM 9 a PSI WEIGHT N EQ EN I m TANK St0 ITOTAL Iw FUIWWATHi +1M MINN ASSEMBLY LIST 1. RaW3 ,L-41Ymm. i. M VRAME SUPPORT. S, 1]mm FMNO FPI(ED &1PSUEEN BYPASS. 4. Nor NOT USED U CONRiOLPANEL U , CCURN iAGERCOWIRG➢ SRGECHUTEWITH GER 9SCREENEIVNDR . JBI WASHWATERMANIFOLD Section 5 Page 1 SECTION 6 — Control Panel Information Aft LEMFL+H Submittal ELECTRICAL AND VECNANICAL ENGINEERING SERVICES Product Catalog Information Customer: Huber Technology Job Name: Castle Bay, NC Ro9 - Micro Strainer Control Panel Arranged By: EleMech, Inc. 2275 White Oak Circle Aurora, IL, 60502 Project Engineer: Cesar Gamboa Date: 06/14/21 2275 While Oak Circle Aurora, IL 60502 Phone. 630-499-7080 Fax 634499-7760 Section 6 Page 1 Table of Contents Table of Contents - A Submittal Comments - B Electrical Drawings - C Bill of Materials - D Catalog Cuts - E AB ELEMLCV Rev: Section Date: 0 A 630-499-7080•www.elemechinc.com 6/14/2021 Section Name: By' Job Number: Page 1 / 1 Table of Contents HBR8574 Submittal Comments In ID ArPRELEM CH Rev: Section Date: O B 630-499-7080•-W.elemechinc.com 6/14/2021 Section Name: Job Number: Page# Submittal Comments By: HBR8574 Aj FLEMECH Submittal Comments ELECTRICAL AND MECRANICAL ENGINEERING SERVICES Project Name: Castle Bay, NC Project Number: HBR8574 Customer Project: 73007243 Panel Type: Ro9 — Micro strainer Control Panel June 15, 2021 The control system is outlined on control drawing sheet HBR8574A02. Please review and approve the details listed. Control drawings require approval prior to manufacturing. 2275 White Oak Circle Aurora, IL 60502 Phone: 53o-499-7080 Fax630-499-7760 Section 6 Page 4 Electrical Drawings Aft ELMLCO Rev: S°� Date: O C 630-499-7080•—W.elemechinc.com 6/14/2021 Section Name: Job Number: Page# Electrical Drawings By: HBR8574 SUBMITTAL REV:O ❑ APPROVED ❑ APPROVED AS NOTED [--]REJECTED ❑ REVISE AND RESUBMIT BY: DATE CASTLE BAY, NC HERS574 SPECIFICATION Ro9 MICRO CONTROL STRAINER PANEL REFERENCE 73007243 TABLE OF CONTENTS DESCRIPTION DRAWING SHEET NO. COVER PAGE HBR8574AOI CONTROL PANEL SPECIFICATION HBR8574AC2 ELECTRICAL SCHEMATICS HBR8574A03 FIELD WIRING DIAGRAM HBR8574A06 PLC 10 & DEVICE SETPOINTS HBR8574A07 SEQUENCE OF OPERATION HBR8574A08 ENCLOSURE LAYOUT HBR8574A09 NAMEPLATE AND LABEL SCHEDULE HBR8574A10 HUE DrslDe cc TECH DETAILW 1009 Airlie Pa OECKE➢ usx Denver, INC 2 APPROVED Tel. 704-949- REvIsION HO. BY CK A P AlE 06/11J21 iryb@hhusa.n Control Panel Enclosure Rating: NEMA 4X Material: 304 SS Disconnect Type: Door Interlock - Non -Fused ® Condensation Heater ® 3-PT Latch ® Drip Shield ❑ Installation Conditions: ❑ Indoor - Unconditioned ❑ Indoor - Conditioned ❑ Outdoor - Direct Sunlight ® Outdoor - Shaded Environment Max Temperature Rating (°F): 106 Intemal Device Max Temperature Rating (°F): 122 Climate Control Type: None Required Panel Construction White Text: Black al Enclosure Tag: LCSl Rating: NEMA 7 Material: Cast Aluminum F£NSIOW Power and Motor Power Feed: Circuit 1 3/60/480 VAC 3.3 FLA Motor Data: Motor 1 3l601480 VAC 2.2 FLA Networking Communication Type: Subnet: 255.255.255.0 IP Address: PLC 1: Programminiz� PLC1: Micrologix 1400 Software: OIUI: Panel View800 Software: Notes: 1. PLC shall be programmed with ladder type only. 2. HMI shall be developed using EleMech's standard Instrumentation Tag: FLS 1 Rating: ❑Non -Hazardous ®In1 ❑ Class 1, Division 2 ❑ Cl HUE cc TECF 1009 Pirlie P yyl Denver, NG Tel. 704-949 OB/n/a info@hhusa. Ll --- �DS1 CIRCUIT 1 I 480VAC 3PH L2 ---��j 5OHZ I --- FLA: 3.3 AMPS OND 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 3 4 6 2 PANEL HEATER 75 WATTS CONTROL POWER ENABLE CONTROL RELAY 308 POWER FEED OK INPUT POWER L055 / F—STOP PRESSED INPUT CONTROL POWER ON SYSTEM RESET INPUT REVISION �1 AWG C E--{--� 5 AMPS 12AWC FAILUF L TO # 31 M1 —F T: 5 Tr T� T� Tr M, —R OL1 1.0—S.OA AUTO RESET 12AWG CM1 4 PASSES 2 B2TTR 1'.2 1 1T2 1T3 I I MTR1 J 1.5HP 3/60/460VAC 2.2 AMPS SCREEN DRIVE MOTOR NOTES: 1. ♦ DEVICES L0 2. 0 TERMINAL B 3. —FIELD WIRIN 4, ELEMECH RI ORIENTATION DESIGN. 5, LOCAL MOT( REOUIREO E e. JUNCTION 6 NECESSARY. HUE TECH 1009 Airlie Pa uyl Denver, NC 2 Tel. 704-949- aa/ul21 irdo@hhusa.n 6 3 CB5 400 DD1 3 2 AMPS 401 OR1 20 HAND 402 I 403 D61 CR3 22 6 8 551 2 404 CF 405 7 406 SS2 -- SPRING RETURN FROM REV TO OFF 0" - 1/1911r0/19 SCREEN BASE IN AUTO CR2 INPUT CR SCREEN IN AUTO 13 14 CONTROL RELAY 405, 417 TO LINE # 407 TO LINE # 408 FIR LINE 24 M1 P 27 MI-R 9L1 TB1 MTR1 TB1DR1 407 , 403 21 22 MS Al A2 95 96 2 2 SCREEN REVERSE MOTOR STARTER MI-R MI-F JUMPER IF NOT 411. EXT, 408 408 F# LINE' 25 30 MS AVAILABLE SCREEN FORWARD 22 p1 A2 MOTOR STARTER IRI 412. EXT, 407 PQ1 31 DEL 409 0:0/2 BASE 13IR 14 2 SCREEN CALL REVERSE ISOLATION RELAY IR2 406 PLC1 32 410 0:0/1 0 1 BASE IR 13 14 SCREEN CALL FORWARD ISOLATION RELAY M 1-R 33 �LT2/ 405 411 SCREEN 53 54 R / RUNNING M1-F PLOt 412 2 1:0/2 SCREEN 53 54 BASE RUNNING INPUT 413 CAII 414 D81 0 GEL SCREEN 20 Al CM 2 CURRENT MONITOR IR3 416 PLC1 34 415 0:0/10 BASE IR 13 14 SCREEN FAULT ISOLATION RELAY 418 DB1 CM1 35 PLC1 416 SCREEN 20 15 18 4 1:0/4 BASE HIGH CURRENT CR2 CR3 INPUT 36 DB1 417 8 2 13 cR 14 2 SCREEN FAu LT CONTROL RELAY 420, EXT, A.0 DB1 IR3 � LT3� DB1 418 20 9 5 A / 2 SCREEN FAULT 9B1 OL1 PLC1 419 3 I:0/3 SCREEN 20 97 98 BASE FAULT CR3 PB3 INPUT 420 37 REVISION 421 422 423 DBl 6 424 425 426 427 42B 429 430 431 432 433 434 435 436 437 438 439 440 441 (X00) �42 !F F'I:YlP7+371�71b7 PLC1 0:0/4 BASE PLC1 0:0/6 MTk- BASE HUE TECH 1009 Airlie Pa WA Denver, NC 2 Tel. 704-949- U6AI(21 irdo@hhusa.n 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 PROGRAMMABLE LOGIC CONTROLLER POWER SUPPLY 24VDC OPERATOR INTERFACE UNIT REVISION 521 522 523 524 525 526 527 52B 529 530 531 532 533 534 535 536 537 538 539 540 541 00 TIB7 TO LINE # 530 r—� LI TRANSFORI LI BARRIE BLUT63 WHT�BLU�3 300 301 I L FLS1 J START LEVEL FLOAT SWITCH HUE TECH 1009 Mile Pa Denver, NC 2 Tel. 704-949- inio@hhusa.n FIELD WIRING DIAGRAM WARNING: DAMAGE RESULTING FROM INSTALLATION OF TOP ENTRY CONDUIT WILL VOID WARRANTY. - USE PROPER FITTINGS, MYERS TYPE 4 OR EQUAL PROTECT INTERIOR DEVICES FROM INSTALLATION DEBRIS CONDUIT MUST BE SEALED WATERTIGHT TO PREVENT WATER ENTRY u D51 L3 FEOEDER 480VAC/3PH/50HZ T1 SCREEN TB2 tT2 M7R1 DRIVE 1T3 MOTOR 5 PANEL HEATER T131 2 (FACTORY WIRED) 9 ® LCS1 10 E-STOP PUSHBUTTON 2 SCREEN 29 MOTOR T-STAT SOVI M243 PRESS ZONE SOV2 SCREENINGSS WASH 100 REMOTE 101 INDICATIONS 02 103 SPARE TERMINALS TB' 3 300 START LEVEL 301 FLOAT SWITCH I NOTE, INTRINSICALLY SAFE CIRCUITS SHALL BE SEPARATE FROM ANY NON -INTRINSICALLY SAFE CIRCUITS. TIB1 WIRING DETAIL TO SAFE CIRCUITS SYSTEM GROUND T1B1 O 4 INSTALL IN ACCORDANCE WITH ART. 504 OF THE NATIONAL ELECTRICAL CODE _ _ _ NON -HAZARDOUS AREA MAXIMUM WIRE LENGTH', 100' FT. HAZARDOUS AREA FOR GREATER DISTANCES, CLASS 1, DIVISION 1 CONTACT THE BARRIER MANUFACTURER GROUPS A, B, C, OR D FL51 START LEVEL FLOAT SWITCH NOTES, 1. ENSURE CONTROL PANEL IS CONNECTED TO GROUND. 2. CAUTIONS MAINTAIN SEPARATION BETWEEN INTRINSICALLY SAFE WIRING AND OTHER WIRING. DB1 DETAIL NNNNMNI M tp IONQ��� HUE cxo cc TECH roam 1009 Airlie Pa rare I Denver, NC 2 ..NroWo Tel. 704-949- REVISION K BY IX APP ATE W111$1 iryb@hhUSe.r DEVICE SETTINGS DEVICE SETTINGS DEW PLC - I/O ALLEN-BRAOLEY MICROLOGIX 1400 ❑ POWER IN ❑ RUN 00071 13 15 171 19 ❑ FAULT 0 0 ®710 11 12 14 ul 18 ❑ FORCE 0000®oFBI 1D ❑ COMO o © 0 11 ❑ OCOMM OUT PLC INPUTS PLC OUTPUTS POWER LOSS/E. —STOP PRESSED CONTROL POWER ENABLE SYSTEM RESET 0 1 SCREEN CALL TO RUN FOR SCREEN RUNNING SCREEN CALL TO RUN REV SCREEN FAULT 0 3 SPARE SCREEN HIGH CURRENT O 4 PRESS ZONE WASH SOV. CALL SPARE SPARE SPARE 0 6 SCREENINGS WASH SOV. CALL SPARE SPARE SPARE 0 SPARE 119 SPARE 0 9 SPARE SPARE I SCREEN FAULT SPARE O 11 SPARE START LEVEL SPARE SPARE SPARE SPARE SPARE POWER FEED OK SCREEN IN AUTO PLC STATUS BITS S�1 8 FAULT OVERRIDE AT POWERUP = I PCI — TIMER SETPOINTS REGISTER FACTORY N7:0 N7A SCREEN — START LEVEL ON DELAY SCREEN — OFF TIME 5 SEC. 60 MIN, 1-10 SEC. 1-999 MIN. N72 AY TIME SCREEN — OFF DEL 30 SEC. 5-120 SEC. N7:3 SCREEN — REVERSE RUN TIME 2 SEC, 1-10 5EC. N7:4 SCREEN — DIR. CHANGE OWELL TIMER 2 SEC. 1-10 SEC. N7:5 SCREEN — ATTEMPTS TO CLEAR FAULT 1 ATTEMPTS 1-5 ATTEMPTS 47r9 PRESS ZONE — REPEAT CYCLE ON TIME 30 SEC. 1-300 SEC. 47:10 PRESS ZONE — REPEAT CYCLE OFF TIME 5 HOURS 1-24 HOURS N7:11 SCREENINGS WASH — REPEAT CYCLE ON TIME 4 SEC, 1-60 SEC. 47,12 SCREENINGS WASH — REPEAT CYCLE OFF TIME 2 SEC. 1-60 SEC. N7A9 SCREEN — ACCUMULATED RUN TIME 20 MIN, 1-999 MIN, N7:20 SCREEN — CLEANING REVERSE RUN TIME 5 SEC. 1-999 SEC. NOTES: 1. THE ABOVE IS A PARTIAL LISTING OF SETPOINTS. ONLY THE SETPOINTS THAT ARE SHOWN ABOVE SHALL BE ALTERED IN THE FIELD. PLCI — REMOTE MONITORING REGISTER DATA SIGNAL NORMAL ACTIVE N25:0 0 CONTROL POWER ON E—STOP BIT READ 0 1 N25:0 1 SCREEN IN AUTO BIT READ O 1 N25:0 2 SCREEN RUNNING BIT READ 0 1 N25A 3 SCREEN FAULT BIT READ 0 1 N25:0 4 I SCREEN HIGH CURRENT 1611 1 READ I O 1 PLC1 — COMMUNICATIONS SETUP PARAMETER VALUE PARAMETER VALUE DRIVER DF1 FULL DUPLEX IF ADDRESS 10.0.01 BAUD RATE 9600 SUBNET MASK I255255.255.0 PARITY NONE DEFAULT GATEWAY I 0.0.0.0 STOP BIT5 1 ERROR DETECTION o U1 — COMMUNICATIONS SETUP PARAMETER VALUE DRIVER I UFI FULL DUPLEX ii BAUD RATE 9600 PARITY STOP BITS NONE STOP BITS 1 ERROR DETECTION CRC OIU MAINTENANCE REMINDERS PART DESCRIPTION OPERATING TIME HOURS SPIRAL BRUSH SOLENOID VALVE REPAIR KIT 5000 BASKET 6000 SPIRAL WEAR BARS 5096 UEWATERING TUBE SEALS 5090 GEARBOX OIL 11500 0000 NOTES: 1. AFTER THE EQUIPMENT HAS RUN FOR THE TIME SET IN THE OPERATING TIME (HOURS), AN ALARM BANNER WILL INDICATE THE REQUIRED MAINTENANCE, 2. THIS ALARM WILL BE STORED IN THE ALARM HISTORY. 3. WHEN A SERVICE REMINDER IS TRIGGERED, AN OPERATOR CAN EITHER SELECT ACKNOWLEDGE REMINDER OR SERVICE COMPLETE. CM1 — CURRENT MONITOR WIRE MAX LEVEL RANGE DIP SETTINGS DIAL SETTINGS PASSES AMPS (10-110%) 1 ON HYSTERESIS 0% 1 20 1 2-22A 2 OFF LEVEL FLA 2 10 1-11A 3 ON DELAY 0,5s 3 1, 3A 4 OFF 4 5 0.5-5.5A 5 OFF • ABOVE VALUES ASSUME 20A MAX DIP SETTINGS _6 ON NOTES: 1. FIELD CONFIGURATION SHALL BE PERFORMED BY THE STARTUP TECHNICIAN PER THE APPROPRIATE TECHNICAL DOCUMENTS. 2. MEASURING RANGE MAXIMUM AMPS SET BY DIP SETTINGS 1 AND 2 SW1 ON/SW2 OFF = 20A; SW1 ON/SW2 ON = 5OA: SW1 OFF/SW2 ON = IOOA TT1 — SETTINGS HEATER ON OFF 150 'F PFRI - SETTINGS DIAL VOLTAGE 490 ON DELAY T1 5s >U I 10% < I 10% REVISION TIB1 — SETTINGS JUMPER SET NUMBER AT CH7 JPI21 2-3 1-2 DIREC .1P1OFF CH2 JP21 1 1-2 DIREC J. 2-3 OFF HUE TECH 1009 Airlie Pa Denver, NC 2 Tel. 704-949- inio@hhusa.D SEQUENCE OF OPERATION SEQUENCE OF OPERATION CONTROL POWER ON -DELAY - EACH TIME THE CONTROL PANEL POWER SUPPLY IS CYCLED, THE PLC WILL ALLOW ALL SOLID STATE DEVICES TO BECOME FULLY ENERGIZED BEFORE ENABLING THE CONTROL POWER CIRCUIT. SCREEN MODES OF OPERATION: HAND. WHEN THE SCREEN SELECTOR IS IN THE HAND POSITION, THE SCREEN WILL CYCLE ON AND OFF WITH THE SCREEN FOR -OFF -REV SELECTOR. FOR: WHEN THE SCREEN SELECTOR IS IN THE HAND POSITION, AND THE FORWARD DIRECTION 15 SELECTED, THE SCREEN WILL RUN CONTINUOUSLY IN THE FORWARD DIRECTION. REV: WHEN THE SCREEN SELECTOR IS IN THE HAND POSITION AND THE REVERSE DIRECTION IS SELECTED, THE SCREEN WILL RUN CONTINUOUSLY IN THE REVERSE DIRECTION. THIS SWITCH WILL SPRING RETURN FROM REV TO OFF. AUTO, WHEN THE SCREEN SELECTOR IS IN THE AUTO POSITION THE SCREEN WILL BEGIN TO RUN DUE TO ANY ONE OF THE FOLLOWING CONDITIONS: - LEVEL HAS RISEN AND REMAINED ABOVE THE START LEVEL FLOAT SWITCH FOR THE TIME SET IN THE PLC. - SCREEN HAS REMAINED OFF FOR THE TIME SET IN THE SCREEN OFF TIMER, - SYSTEM RESET PUSHBUTTON PRESSED AND HELD FOR 3 SECONDS. ONCE THE SCREEN STARTS, IT WILL RUN CONTINUOUSLY IN THE FORWARD DIRECTION UNTIL THE LEVEL DROPS BELOW THE START LEVEL SET -POINT, PER THE TIME SETTING SET IN THE SCREEN OFF DELAY TIMER. SCREEN CLEANING CYCLE: A SCREEN CLEANING CYCLE WILL BE INITIATED AFTER THE SCREEN HAS RUN FOR THE TIME SET IN THE SCREEN ACCUMULATED RUN TIMER. THE SCREEN WILL STOP, DWELL, RUN REVERSE FOR THE TIME SET IN THE SCREEN CLEANING REVERSE RUN TIME, STOP, DWELL AND CONTINUE FORWARD IF A CALL TO RUN IS STILL PRESENT. NOTF,. ANY RUN OF THE SCREEN WILL RESET THE SCREEN OFF TIMER. PRESS ZONE SPRAY WASH MODES OF OPERATION: I WHEN THE PRESS ZONE WASH SELECTOR IS IN THE HAND POSITION, THE PRESS ZONE WASH WILL RUN CONTINUOUSLY. AJ Q� WHEN THE PRE55 ZONE WASH SELECTOR 15 IN THE AUTO POSITION. THE PRESS ZONE WASH WILL CYCLE ON AND OFF, ON TIME FIRST, PER REPEAT CYCLE TIMES SET IN THE PLC, INDEPENDENT OF THE SCREEN OPERATION, SCREENINGS WASH MODES OF OPERATION: HAND: WHEN THE SCREENINGS WASH SELECTOR IS IN THE HAND POSITION, THE SCREENINGS WASH WILL RUN CONTINUOUSLY. AUTO: WHEN THE SCREENINGS WASH SELECTOR IS IN THE AUTO POSITION, THE SCREENINGS WASH WILL CYCLE ON AND OFF, ON TIME FIRST, PER REPEAT CYCLE TIMES SET IN THE PLC, ANY TIME THE SCREEN IS OPERATING IN THE FORWARD DIRECTION. EMERGENCY STOP: WHEN ANY OF THE E-STOP PUSHBUTTONS ARE PRESSED THE SCREENS AND SPRAY WASHES WILL STOP IMMEDIATELY, THE CONTROL POWER ON LIGHT WILL DE -ENERGIZE. TO RESET, INSURE ALL E-STOPS ARE ENABLED, ALL INSPECTION DOORS ARE CLOSED, AND PRESS THE SYSTEM RESET PUSHBUTTON. NOTE. IF THE POWER TO THE PANEL IS INTERRUPTED. THE EQUIPMENT MAY CYCLE IMMEDIATELY ONCE THE POWER IS RESTORED, PRESSING THE SYSTEM RESET PUSHBUTTON AFTER A POWER OUTAGE WILL NOT BE REQUIRED. OIU - INFORMATION: 1. THE DIU WILL DISPLAY THE ELAPSED MDTOR RUN TIME. 2, ALL ADJUSTABLE SETPOINTS CAN BE ACCESSED AND ADJUSTED THROUGH THE CIE. 3, THE PRESENT FAULT WILL BE DISPLAYED ON THE OIU. T THE HISTORY OF ALL PAST FAULTS CAN BE ACCESSED THROUGH THE DID, FAULTS: SCREEN MOTOR OVERLOAD - WHEN THE SCREEN MOTOR OVERLOAD 15 TRIPPED THE SCREEN WILL STOP IMMEDIATELY AND THE SCREEN FAULT LIGHT WILL BE ENERGIZED. SCREEN OVERLOAD SHUTDOWN - IF HIGH CURRENT IS MEASURED WHILE THE SCREEN 15 OPERATING IN THE FORWARD DIRECTION, THE SCREEN WILL ATTEMPT TO CLEAR THE OBSTRUCTION. TO CLEAR THE OBSTRUCTION THE SCREEN WILL STOP, DWELL AND RUN IN REVERSE, STOP. DWELL. THEN CONTINUE ITS CYCLE. IF THE HIGH CURRENT REMAINS, THE SCREEN WILL CONTINUE ATTEMPTING TO CLEAR THE OBSTRUCTION. IF THE NUMBER OF ATTEMPTS TO CLEAR THE OBSTRUCTION EXCEEDS THE NUMBER ALLOWED WITHIN 5 MINUTES, THE SCREEN WILL SHUTDOWN IMMEDIATELY AND THE SCREEN FAULT LIGHT WILL BE ENERGIZED. NOTE: IF HIGH CURRENT 15 MEASURED WHILE THE SCREEN IS OPERATING IN THE REVERSE DIRECTION OR WHILE IN HAND, THE SCREEN WILL SHUTDOWN IMMEDIATELY AND THE SCREEN FAULT LIGHT WILL BE ENERGIZED. THE ABOVE FAULTS CAN BE RESET BY PRESSING THE SYSTEM RESET PUSHBUTTON. SCREEN MOTOR THERMOSTAT — WHEN THE SCREEN MOTOR THERMOSTAT 15 TRIPPED THE SCREEN MOTOR WILL STOP IMMEDIATELY. THE SCREEN MOTOR THERMOSTAT WILL RESET AUTOMATICALLY. REVISION HUE TECH 1009 Airlie Pa Denver, INC 2 Tel. 704-949- inio@hhusa.n HINGED ALUMINUM WINDOW W/WINGKNOB 12'He 12,75'w wINOOw 8.0'Hx8.75''W VIEWABLE LN 3D.DD LBL6 DRIP SHIELD 24.0➢ NP3 NP7 I LBL1 I I I I OIUI I I I ❑000 I I I I .25 30.00 I I I rOI WIRE DUCT MOUNTED TO DOOR NTERIOR L______________L 1 I I I I NP2 BL5 I L-I L-I ENCLOSURE LAYOHT 30"Hx30"Wx8'D NEMA 4%, 304 STAINLESS STEEL 4.56 I— 3.25 O O 5.50 4.5fi O O r NEMA 49 LOCAL CONTROL SROL STATION GIST ALUMINUM 0.75' CONDUIT HOLE LOCATIONS: (1) —CENTERED ON BOTTOM (1 —CENTERED ON TOP LL�J ACTIVATE (RISING LEVEL) 1.00 DEACTIVATE (FALLING LEVEL) REVISION Im EFT] Del H�, LBL3 Fq 1 LBL4 I TB,I SP1 O I II SUB —PANEL LAYOUT }' HTR1_ MTD. 27'Hx27'W BEHIND SARI SUB —PANEL STEEL BARRIER PIPE (BY OTHERS) FLSI — FLOAT SWITCH ANO PIPE MOUNTFLSI — FLOAT SWITCH PIPE CAMP POLYPROPYLENE CASING N.O. MERCURY—{=REE SWITCH W/100' WATER RESISTANT CPE JACKET TYPE SJOOW CABLE HUE �s TECH 1009 Airlie Ps u5N Denver, NC 2 Tel. 704-949- 96AU21 inlo@hhusa.n PILOT DEVICE LEGENDPLATES (PANEL DOOR) DEVICE TAG DESCRIPTOR LINE 1 DESCRIPTOR LINE 2 DESCRIPTOR LINE 3 LTi CONTROL POWER ON LT2 SCREEN RUNNING LT3 SCREEN FAULT P131 EMERGENCY STOP P83 SYSTEM RESET SS1 SCREEN OFF HAND AUTO SS2 SCREEN OFF FOR REV SS3 PRESS ZONE OFF HAND AUTO 554 SCREENINGS WASH OFF HAND AUTO MAX. CHARACTERS 15 15 4 4 PILOT DEVICE LEGENDPLATES (LCS) DEVICE TAG DESCRIPTOR LINE 1 DESCRIPTOR LINE 2 DESCRIPTOR LINE 3 P62 EMERGENCY STOP MAX. CHARACTERS 15 1 15 1 5 5 LABEL DESCRIPTION LBL1 WARNING MULTIPLE SUPPLY SOURCES OPEN ALL DISCONNECTS BEFORE SERVICING EQUIPMENT OR OTHER UNIT WIRING LBL2 DANGER HIGH VOLTAGE ENTRY BY QUALIFIED PERSON ONLY LBL3 WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY LBL4 INTRINSICALLY SAFE FIELO WIRING TERMINALS LBL5 ELEMECH ELECTRICAL CONTROL SYSTEMS LBL6 WARNING DAMAGE RESULTING FROM INSTALLATION OF TOP ENTRY CONDUIT WILL VOID WARRANTY — USE PROPER FITTINGS. MYERS TYPE 4 OR EQUAL — PROTECT INTERIOR DEVICES FROM INSTALLATION DEBRIS — CONDUIT MUST BE SEALED WATERTIGHT TO PREVENT WATER ENTRY LBL7 DANCER ARC FLASH AND SHOCK HAZARD FOLLOW ALL REQUIREMENTS NFPA 70E FOR SAFE WORK PRACTICES AND FOR PERSONAL PROTECTIVE EQUIPMENT. LBL8 WARNING TO PREVENT IGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERES. DISCONNECT POWER BEFORE SERVICING. NAMEPLATES TAG DESCRIPTOR LINE I DESCRIPTOR LINE 2 DESCRIPTOR LINE 3 NPi 480VAC-3PH-6OH7 NP2 INTRINSICALLY SAFE CIRCUITS UL698 INTRINSICALLY SAFE BARRIER NAMEPLATES NP3 FC.NT�'l,..L PANEL PROVIDES INTRINSICALLY SAFE CIRCUIT EXTENSIONS FOR USE IN GLAS A.B,C.D; CLASS I. ZONE 0 AND I, GROUP IIC; CLASS II, GROUPS E,F.G HI S WHEN CONNECTED PER PR ELECTRONICS INSTALLATION DRAWING NO, 5202C NAMEPLATES AND LEGENDPLATES CONSTRUCTION PANEL LEGENDPLATES LCS LEGENDPLATES NAMEPLATES UL698 NAMEPLATES DEVIC TEXT COLOR BLACK BLACK BLACK BLACK BLACK BACKGROUND COLOR WHITE/ YELLOW (E—STOPS) WHITE/ YELLOW (E—STOPS) WHITE YELLOW WHITE MATERIAL THERMAL TRANSFER PHENOLIC ENGRAVED THERMAL TRANSFER PHENOLIC ENGRAVED THERMAT TRANSFE ATTACHMENT ADHESIVE ADHESIVE ADHESIVE ADHESIVE ADHESN TEXT SIZE 5/32" HIGH 5/32" HIGH 3/16" HIGH 1/B" HIGH 1/B" HI DIMENSIONS 2.375"X2.375" 2.25"X2.25' 2.72"X1' 4"X2' AX_ CHARACTERS ER LINE P15 15 17 35 7 PILOT DEVICE LECENDPLATES LINE 1 LINE 2 LINE 3 LINE 3 0 REVISION WA nmm LINE LINE LINE NOTE, TEXT WILL REMAIN VERTICALL THAN 3 LINES ARE USED. HUE TECH 1009 Airlie Pa yyl Denver, INC 2 Tel. 704-949- n6/uf21 info@hhusa.n Bill of Materials I' Aft ELMLCO Rev: S°� Date: O 630-499-7080•—W.elemechinc.com 6/14/2021 Section Name: Job Number: Page# Bill of Materials By: HBR8574 73007243 Rev. 0 Huber Technology Page 1 of 3 Bill of Material Ro9 - Micro Strainer Control Panel 6/14/2021 EleMech S.O. HBR9574 Castle Bay, NC Item No Component IDescription Manufacturer Part Number QTY Device Ro9 - Micro Strainer Control Panel [Quantity: 1] 1 00-000-000 Wire, Hardware, Wire labels, etc. EleMech: Miscellaneous 1 2 10-069-000 Wireway Duct Cover, 1.5"W, 6 Ft. Section, w/Panduit F Series Panduit: C1.SWH6 5 3 10-069-001 Wireway Duct Cover, 1"W, 6 Ft. Section, w/Panduit F Series Panduit: C1WH6 3 4 10-069-005 Wireway Duct, 1.5"Wx3"H, 6 Foot Section Panduit: F1.5X3WH6 5 5 10-06M07 Wireway Duct, 1"Wx3"H, 6 Foot Section Panduit: F1X3WH6 3 6 25-000-AO01 Legendplate Assembly, Yellow E-Stop, Standard Encl. EleMech: 25-000-A001 Assembly 1 7 25-000-AO02 Legendplate Assembly, White, Black Text, Standard Encl. EleMech: 25-000-A002 Assembly S 8 25-000-AO19 Nameplate Assembly, White: Power Supply - 3/60/480VAC EleMech: 25-000-A019 Assembly 1 9 42-063-007 Terminal Block, Din Rail, 35MM Wide, 15 High, 2 Meters Long Iboco: Omega 3 AF 1 10 51-000-062 Wire, MTW Type, 600V, 105°C, CSA/UL1015, Tinned Copper EleMech: 51-000-062 1 11 52-000-003 Label, Underwriters Laboratories 698A, w/Decal Set EleMech: 698A 1 12 18-000-002 Steel Barrier, 14Ga., C.5"Wx10.0"x6.O"D, Standard EleMech: 18-000-002 1 BAR1 13 03-058-152 Circuit Breaker, 3 Pole, 480VAC, 6A, lOkA, UL489, Type D Square D: M91`43306 1 CBI 14 03-058-121 Circuit Breaker, 1 Pole, 240VAC, 4A, 14kA, UL489, Type C Square D: M9F42104 1 CB4 15 03-058-119 Circuit Breaker, 1 Pole, 240VAC, 2A, 14kA, UL489, Type C Square D: M91F42102 1 CB5 16 57-005-000 Cable, Comm., PC D139 to PLC 8 Pin Mini -Din, 6.5 Ft. Allen-Bradley: 1761-CBL-PM02 1 CBLl 17 04-094-000 Current Monitor, Selectable, SPDT, 120/24V,2-100A, w/Delay Gavazzi: DIB01CM24100A 1 CM1 1S 06-058-011 Control Relay, 3PDT,120VAC, 11Pin Spade, Indicator, Operator Square D: RXM3AB2F7 3 CRl-3 19 06-058-012 Control Relay, Bus Jumper, 2-Pole, w/Telemec. RXM Relay Square D: RXZ 52 2 CR1-3 20 38-05M03 Socket, 11 Pin Spade, Din, Screw Term., 3Tier, 250V w/3-Pole Square D: RXZE2S111M 3 CR1-3 21 42-063-004 Terminal Block, Ground, 30A, 600V, 6MM Wide, w/WK4/U Wieland: 57.504.9055.0 3 DB 22 07-063-000 Distribution Block, End Cover, 4 Pole, 300V,10A, w/WK4E\U\VB Wieland: 07.311.4053.1 1 DBl 23 07-063-001 Distribution Block, Jumper, 4 Pole, 300V,10A, w/WK4E\U\VB Wieland: Z7.210.3427 3 DBl 24 07-063-002 Distribution Block, Single Pole, 10A, 300V, WK4E\U\VB Wieland: 57.404.6955.1 11 DB1 25 09-001-A010 Disconnect Assembly, Non -Fused, 60 Amp, NEMA 4X, 8-10" Depth ABB: OT631`3 Assembly 1 DSl 26 11-000-340 Enclosure Drip Shield, Stainless Steel, Per Inch EleMech: 11-000-340 30 EN1 27 11-000-A042 Wind Kit, Alum/Hinge, Wing Knob w/out Frame, 12.75"H x 12"W EleMech: 11-000-A042 1 EN1 28 11-035-135 Sub -Panel, Painted Steel, w/30"Hx30"W C. Hinge Encl Hoffman: A-30P30 1 EN1 29 11-035-645 Enclosure, Nema 4X, 304SS, 30"HX30"WXS"D, C. Hinge, 3-PT Hoffman: A-30H300SSSLP3PT 1 EN1 30 15-011-000 Ground Lug, 14AWG -4AWG Blackburn: L70 2 GND 31 17-451-000 Heater, Silicone, Flat, 120VAC, 75 Watts, w/12" Lead, UL/CSA Tempco: SHS80707 1 HTR1 32 52-137-003 Label, Caution: Heater Element, 1.5"WxO.75"H, White/Red Nameplate Tech: 52-137-003 1 HTR1 33 06-058-024 lControl Relay, SPDT,120VAC, SPin Spade, Operator, 15A ISquare D: RPM12F7 5 I111-5 Section 6 Page 17 73007243 Rev. 0 Huber Technology Page 2 of 3 Bill of Material Ro9 - Micro Strainer Control Panel 6/14/2021 EleMech S.O. HBR8574 Castle Bay, NC Item No Component Description Manufacturer Part Number QTY Device 34 06-058-027 Control Relay Retension Clip, w/Telemec. RPM 1-Pole Relay Square D: RPZR235 5 I111-5 35 38-058-009 Socket, 5 Pin Spade, Din Mount, Screw Term., w/ RPM 1-Pole Square D: RPZF1 5 I111-5 36 52-137-002 Label, Multiple Supply Sources, Warning, 2.5"Wx1.5"H, Yellow Nameplate Tech: 52-137-002 1 LBL1 37 52-137-001 Label, High Voltage, Danger, 6.5"Wx3.5"H, White/Black/Red Nameplate Tech: 52-137-001 1 LBL2 38 32-005-046 Lens, Pilot Light, White, NEMA 4X, Standard, w/A-B SOON Allen-Bradley: SOOT-N26W 1 LTl 39 32-005-048 Pilot light, NEMA 4X, 120VAC, Transformer, No Lens Allen-Bradley: SOOH-PR16 3 LT1-3 40 32-005-045 Lens, Pilot Light, Red, NEMA 4X, Standard, w/A-B SOOH Allen-Bradley: 8OOT-N26R 1 LT2 41 32-005-042 Lens, Pilot Light, Amber, NEMAU, Standard, w/A-B 800H Allen-Bradley: 80OT-N26R 1 LT3 42 22-005-010 Aux. Contact, Top mounted, 3NO/1NC, w/A-B IOOC/104C/300 Ser. Allen-Bradley: 100-FA31 2 Ml-F/R 43 22-005-012 Contactor, 3PH, Reversing, 9 Amp, 1NO Aux., 120VAC Coil Allen-Bradley: 104-009D22 1 M1-F/R 44 25-000-A010 Nameplate Assembly, White, Black Text, 1"Hx3"W EleMech: 25-000-AO10Assembly 2 NP1,2 45 25-000-A058 Nameplate Assembly, Yellow: Intrinsically Safe Circ: PR5202 EleMech: 25-000-A058 Assembly 1 NP3 46 26-005-075 OIU, PV800, 4", NEMA 4X, 24VDC, Color, Touch, Ethernet Allen-Bradley: 2711R-T4T 1 OIU1 47 HBR-00-PO19 Master Program, OIU, PanelView 800, Rotamat, Rev 0 EleMech: HBR-00-P019 1 OIUl 48 28-005-081 Overload Relay,E100, Adj Class,1.0-5.OA, w/100-009..C23 Allen-Bradley: 193-1EFCB 1 OL1 49 29-005-117 Pushbutton, E-Stop, NEMA 4X, Oper+1NC, Twist Rel. Red Head Allen-Bradley: 800H-TFRXT6D2 1 PBl 50 02-005-004 Contact Block, INC, w/A-B 800 Series Allen-Bradley: SOOT-XD2 1 PB3 51 29-005-002 Pushbutton, NEMA 4X, Oper+1NO, Flush Head, Black Allen-Bradley: 8OOH-AR2D1 1 PB3 52 30-183-000 Phase Failure, Voltage Monitoring Relay,380-480VAC, 2 SPDT Telemecanique: RM22TR33 1 PFR1 53 33-005-154 MicroLogix 1400, 20-120V In, 12-Rly Out, 2-232, Eth, 120VAC Allen-Bradley: 1766-L32AWA 1 PLC1 54 HBR-00-PO0l Master Program, PLC, MicroLogix 1400, Rotamat, Rev 2 EleMech: HBR-00-P001 1 PLC1 55 37-323-009 Power Supply, 30W, 85-264VAC IN, 24VDC OUT, NEC Class 2 Delta: DRS-24V3OW1NZ 1 PSI 56 13-000-A000 Spare Parts Box Assembly, Din Rail Mount EleMech: 13-000-A000 Assembly 1 SPl 57 39-005-009 Selector Switch, NEMA 4X, 3 Pos. Maintained, 1NO-INC Allen-Bradley: 8OOH-JR2A 3 SS1,3,4 58 39-005-011 Selector Switch, Nema 4X, 3 Pos. Spring Fr. Right, 1NO-INC Allen-Bradley: SOOH-JRSA 1 SS2 59 40-030-002 Surge Suppressor, 1 Pole, 120VAC, 200kA SCCR, DIN Mersen: STP120P07 1 SURl 60 41-018-A102 Control Transformer Assembly, 480-120VAC, 500VA, w/C-Breaker Cutler -Hammer: COSOOE2A Assembly 1 T1,CB2,3 61 42-063-001 Terminal Block, End Plate, Gray, w/WK4/U Wieland: 07.311.0155.0 3 TB 62 42-063-003 Terminal Block, Single Pole Gray, 30A, 60OV, 6MM Wide, WK4/U Wieland: 57.504.0055.0 30 TB 63 42-063-015 Terminal Block, Jumper, w/WK4/U, 02 pole, Insulated Wieland: Z7.281.1227 1 TB 64 42-063-000 Terminal Block, Labels, Custom Printed, w/WK4/U Wieland: 04.242.6353-CUSTOM 64 TB, DB 65 42-063-009 Terminal Block, End Clamp, w/WKN10/U Wieland: Z5.522.8553 10 TB, DB 66 42-063-008 Terminal Block, Labels, Blank, w/WK4/U-(600 tags per box) Wieland: Z4.242.6353 22 TBl 67 18-247-001 ITransformer Isolated Barier, Dual Channel, 120VAC/24VDC PR Electronics: 5202B2 1 TIBl Section 6 Page 18 73007243 Rev. 0 Huber Technology Page 3 of 3 Bill of Material Ro9 - Micro Strainer Control Panel 6/14/2021 EleMech S.O. HBR9574 Castle Bay, NC Item No Component Description Manufacturer Part Number QTY Device 68 46-034-000 IThermostat, for heater control, N.C.contact, 6 amp,30-140 F. Stego: 01140.9-00 1 TS1 LCS, 1 Hale, Nema 4/7/9, E-Stop (Quantity: 1) 69 25-000-AO05 Legendplate Assembly, Yellow E-Stop, LCS Encl. EleMech: 25-000-A005 Assembly 1 70 53-053-003 Conduit, Lockwasher, 3/4", Use w/3/4" Nipple Steel City: LN102 1 71 11-004-004 Local Control Station, NEMA 4/7/9, 1 Hole, 3/4"NPT Holes Akron Electric: CXI-333-XI-N4-N5-2RP2 1 LCS 29-005-009 Pushbutton E-Stop, NEMA 7/9, Oper+1NCLB, Push -Pull Red Head Allen-Bradley: 800H-FPX6D4 1 PBs/ Ship Loose (Total Quantity Provided) H 12-416-013 Float Switch, Mech., Mercury -Free, N.O., 100'Cable,w/TIB Conery MFG: 2900-B851C31-100' GC 1 FLS 51-000-012 Labor, Engineering, Submittal, Schematics, BOM EleMech: 61-000-012 1 ENG Section 6 Page 19 Catalog Cuts J4170-1 HG41 SIEMENS EleMech Part Number _ Refer to Bill of Materials - for more information r PiloPiT M (got - u ar III f n—I • ua c�... rcm x„,^n 11®Wp�T� o f u Cnlittutlero: J L CE � UL lialatl a,0 Cer4Eietl roCaWuo SI"+OO�M INCO W!E ME EPIECH "" u °"�`°¢ Refer to � ° cBs Electrical Drawings SIEMENS: 5514103-7HG40 "� r HE5000 �• �� anufacturer: Model Number Refrence Job # �j AIL EMECH Rev: Section �— Date: 0 E 630-499-7080 www.elemechinc.com 6/1412021 -_-- _ Job Number: Fagex Catalog Cuts By: HBR8574 1 1 % @ E E Panduct" Type F Narrow Slot Wiring Duct Narrow sloVfinger design provides more slats to fit the spacing of highdensily terminal blocks and other hardware Material: Lead-free PVC UL recognized continuous use temperature: 122°F (50°C) UL 94 flammability rating of V-0 Conforms with NFPA 79-2007 section 13.3.1 reguirernent for flame retardant material Providod with mounting holes Base and cover length is 6 feet Qt tij I wouR Std. Batts Cover Base Duet Size x N (w IF Slot Width Cover Pkg. Ctn. Ctn. Part Number 1n. mm 1n. mm Part Number City. Gty. sty. F.5X.51-136 0.69 x 0.60 17.5 x 15,2 0.20 5.0 C.5LG6 6 120 120 F.5X1 LG6 0.69 x 1.06 17.5 x 26.9 0.20 5.0 C.51-436 6 120 120 F.75X.75LG6 10.93 x 0.82 23.6 x 20.9 0.20 5.0 C.75LG6 6 120 120 F.75M.5LGe 10.93 x 1.57 23.6 x 39.9 0.20 5.0 C.75LG6 6 120 120 F1X1LG6 1.26 x 1.13 32.0 x 28.7 0.20 5.0 C1LG6 6 120 120 Fi X1.5LG6 1.26 x 1.62 32.0 x 41.1 0.20 5.0 C1LG6 6 120 120 FMLG6 1.26 x 2.12 32.0 x 53.8 0.20 5.0 C1 LG6 6 120 120 F1X3LG6 1.26 x 3.12 32.0 x 79.2 0.20 5.0 Cl LG6 6 120 120 F1X4LG6 1.26 x 4.10 32.0 x 104.1 0.20 5.0 C1 LG6 6 60 120 F1.5X1 LG6 1.75 x 1.12 44-5 x 28.4 0.20 5.0 C1.51-436 6 120 120 F3-SX11.51-06 1.75 x 1.62 44.5 x 41.1 0.20 5.0 C1.51-136 6 120 120 F1.5X2LG6 1.75 x 2.12 44.5 x 53.8 0.20 5.0 C1.5LGB 6 120 120 F1.5X3LG6 1.75 x 3.12 44.5 x 79-2 020 5.0 C1.5LG5 6 120 120 F1.SX4LG6 1.75 x 4.10 44.5 x 1134.1 0.20 5.0 C1.5LG6 6 60 120 F2X1LG6 225 x 1.12 572 x 20-4 020 5.0 C2LG6 6 120 120 F2XI.SLG6 l 2.25 x 1.62 572 x 41.1 0.20 5.0 C21-136 6 120 120 FMI-06 2.26 x 2.12 572 x 53.8 0-20 5.0 C21-G6 6 120 120 F2X3LG6 225 x 3.12 572 x 79.2 020 5.0 C2LG6 6 60 120 F2X4LG6 2.25 x 4.10 57.2 x 104.1 0.20 5.0 C2LG6 6 60 120 F2X5LG6 225 x 5-10 572 x 129-5 0-20 5.0 C2LG6 6 60 120 F2.5X3LG6 2.75 x 3.12 69.9 x 79.2 0.20 5.0 C2.5LG6 6 120 120 F3X1LG6 3.25 x 1.12 82.6 x 28.4 0.20 5.0 C31-G6 6 120 12� F3X2LG6 3.25 -x2.12 82.8 x 53.8 0.20 5.0 C3LG6 6 120 120 F3X3LG6 3.25 x 3.12 82.6 x 79.2 0.20 5.0 C3LG6 660 120 F3X4LG6 3.25 x 4.10 82.6 x 104.1 0.20 5.9 C31-G6 6 60 120 FUSLG6 3.25 x 5.10 82.6 x 129.5 0.20 S.0 C3LG6 9 60 120 F4X2LG6 4.25 x 2.12 108.0 x 53.8 0.20 5.0 C4LG6 6 60 120 F4X3LG6 425 x 3.12 108.0 x 79.2 020 5.0 C4LG6 6 60 120 F4X4LG6 4.25 x 4,10 108.0 x 104.1 0.20 5.0 C41-136 6 60 120 F4X5LG6 425 x 5.10 108.0 x 129.5 020 5.0 C4LG6 6 60 120 FGX4LG6 6.25 x 4,15 156.8 x 105.4 0.20 5.0 C61-G6 6 60 120 Part number shown for LG (Light Gray)_ For other color availability see color selection guide. page C1.48 Base and cover sold separately. "H" dimension includes duct and cover. 50 TYP [12.71 .20 TYP [5.01 Part Numbering System for PanducV Wiring Duct X +' I,"' mr Nonar NM1llth N eniii Hnxtrt Cekx te ngrh CPn one G -wide Sap In pane, Imam. LG =LyM Gray 61 or 2m -A=Aehesive b... F = Nyrnw Sip - FL = BL -Blars Fit Duct NM = No mounting odes - am�e dank lei ^ n s Fs . spb Wall IB - sic Blne H = Wngee Crnsr WYJa Slot IG-lnlennanonal Grey HN = Fsngw Goner. Narrow SW HS = Wegea Cover, SN. wet 0 =nano Hde NNC = Helegsl Free, Metric NE-FWogan Free MC = Norton Sla, Metre Tl C = L Smoke, Halogen Flee ,A FLgMECH Rev: 0 Device Taq- SaaaaaaaaaffINC Date: 630-499-7080--W.elemechinc.com 6/14/2021 Manuf.:.PNG. By: Job Number: Page # 1/1 Panduit: C1.5WH6 CG HBR8574 ection6Pa 921 g(E)a o� lePoco" Number Length!, -- G1 12 G1F 12 G1F1 24 OMEGA 2F 20 OMEGA 2F1 40' OMEGA 3 20 OMEGA 3F 20 OMEGA 3F1 40" OMEGA 3FD 20 OMEGA 3A 10 OMEGA 3AF 10 OMEGA 3AF1 20" OMEGA 3AFD 10 OMEGA 3B 10 OMEGA 3B1 10, OMEGA 75 2 w C� ®ice YMP p p 1.J7b" aba9' (asmmy �' 99 FRONT SECTION 0.708 G.bb4 �0.9b4 (1 _t) (25mm) (25mm) 6w L---- ------------------------ 0.246' (6.7mm) BASE PERFORATION Omega 4FO-3AFS 3AFp °e.`i�0 pr tr - p p t�•J� Omepe RF O-W NMI Mw o 0 Zj F gMECH Rev: Device Tag: Date: 0 630-499-7080,—w.elemechincmm 6/14/2021 ManuE:.PNo. Job Number: Page# 1/1 Iboco: Omega 3 AF By. CG HBR8574 pagePa ezz Wire - MTW Type CONDUCTORS: 22 AWG - 8AW G Stranded Tinned Copper per ASTM 6- 33 fnppar • 22 AWG - 10 AWG Solid Tinned Copper per ASTM M- �W�r 33 ` INSULATION: Color -Coded Polyvinyl Chloride (PVC) TEMPERATURE RANGE/ UL 1011/1015/1028/BC-5W2: 305°C160UV VOLTAGE RATING: UL MrW: g0"C/600V • CSA AWN IAA&TEW: 105'VSODV FLAME COMPLIANCES: UL VW-1 CSA FT-1 ]Type INDUSTRY APPROVALS: UL Standard 758 - Styles 1011/1015/1028/1032/1230(1231/133511344 • UL Standard 1063 - Ml PVC • UL Standard 1426 - BC-SW2: 16 AWG- 8 AWG • CSA AW M I A/B & TEW UL THHW • UL CT Tray Rated SAE 1378 Y7W STANDARD COLORS: [Hack, Orange, Blue, Violet, White, Yellow, Brown, Green/Yellpw, Red, Green, Gray OPTIONS: Stripes available upon request (minimums may apply) • Other copper constructions available upon request (minimums may apply) F22027 22 AWG (71.00961 TC AWM 1015 F20037 20 AWG (1D/30) TC AWM 1015 F18054 18 AWG (I6/30) TC AWM 1015 F16032 15 AWG (26/30) TC AWM 1015 F14037 14 AWG (41130) TC AWM 1015 F12024 12 AWG (65/30) TC AWM 1015 FIQ012 10 AWG (105130) TC AWM 1015 F06010 8 AWG (7X19/29) TC AWM 1D28 TEWlMTW Wire (Tinned Copper( A ppfi[atiOns: a This Inroad copper hookup wire maybe used for wiring of machine tools_ appliances, and control cabinels. V� LISTED ELgMECH Rev: 0 Device Tag- ,A&'777' Date: 630-499-7080•—w.elemechinc.com 6/14/2021 Job Nube: HBR8574 mr Page page # 61/1Pa 1 ManuE:.PNo. EleMech: 51-000-062 By. CG Multi 9 Schneider Electric UL4891 CSAC22.2 No 51IECIEN 60947.21 GB 14048.2 C60er are multi -standard miniaturearcult breakers and branch circuitproterbon as defined by UL489. it combinesfolluwingwnctiens: ■ clrcu8 pmtecbon a gainstsMrl-arcuit cunerds - circuilprotedwn against overload currents - tripping and taus indication 0y the amippn of auoianes- a AIR ICU �® .� Voltage (Ue) 277Y•� 240Vti E20V- 60 V= 410V- t-2 00V--- 1p 05.35 10 14 14 10 20 • 4010 63 - 1 10 10 10 - 20 VOIMg¢ [U¢I 480YR77 V'� 240 V'�. 125 V - 440 V'�. 125Y= 2p 1to25 10 14 10 6 301035 10 14 6 3P 1to35 10 14 6 - l r i R Electrical diagrams 124V-- i- - • 8 1 9 5 I id •;• 1 1� rite; �i Catalogue numbers Type UL409and 1p 2p 3P CSA "off"ge6 AuxiOarie4 Remote indication andtnpping. see page 43 Cwve Wtlth in Curve Illidlft in Cove Width in 9mm 9mm 9 Rating pin) Z C I D I=KI ntodtles C 1011 rnadubs C , 01=K1 modod ules C60w OS M9F44170 M9F42170 M9F43170 2 4 6 I M9F44101 M9F42f01 M9F43101 M9F42207 M-43201 M9f42301 M9F43301 2 M9F44102 ht9F42102 M9F43102 M9Fa2202 M_43202 M9F42302 M9F43302 3 > M9F44103 M9F42103 M9F43103 M9F42203 M9F41203 M9F42303 M91`43303 4 M9F44104 M9F42104 M9F43104 M9F42204 M9F43204 1,19F42304 M9F43304 5 o M9F44105 WIF-2105 M9F43105 WF42205 M9F43205 1,19F42305 M9F43305 6 M9F44106 M9F42106 M9F43106 WF42206 M9F43206 h19F42306 M9F43306 8 MSF44108 M9F42108 M9F43108 M9F42296 M9F43208 WF42300 M9F43306 10 _ M9F44110 M9F42110 M9F43110 M9F42210 M9F43210 M9F42310 M9F43310 15 $n M9F4N15 M9F42115 M9F43115 M5F42215 M9F47215 M9F42315 MaF43315 20 • M9f44120 M9F42120 M9F43120 M9F42220 IM9F43220 IM9F42320 M9F43320 35 M9F14175 M9f42135 M9F47135 40 ,€ M9f44141 MIF12140 WF43141 2 45 o M9F44145 M9F42145 M9F43145 50 g>g M9F44150 M9F42150 M9F43150 63 r3 M9F44163 M9F42163 M9F43163 �j E LE MECH 630-499-7080 •www.elemechinc.com Square D: M9F42102 2235 1 M9F43235 I M9F42335 M91F43335 2240 1 M9F43240 14 h19F42340 M91`43340 6 2245 I MW43245 I h19F42345 M9F43345 22W M9F43250 M9F42350 M9F43360 2263 M9F43263 iM9F42363 IM9F43363 Rev: Device Tag: 0 Date: C B5 6/14/2021 Job Number: Page u By: iq_t�/2a CG HBR8574 , Schneider Electric Weight (g I oz) Dimensions (mm I inches) e rirrr 3P 54 Type Map ; h 2.10 •• 2P 36 1P 130g14.58 oz - 2 • 2P 1261309.17co 1P 1 48 12 3P 13913g113.76cz f • 1 3 81 45 4.06 3-19 1.77 5 0.2 C60eiTunrei terminal E � o olN Technical data 35 mm Main charocteristts Insulation voltage (Ui) SOD V service breaking capacity (]c5) In apenrating cuneM 75 %W Iw only DEC 60529) Device inrmdular enclosure IP20 IP40 Irrsrrtalion aria u aa Endrnce(D-C} Electrical Mechanical 10,00O cydes 20,000 cytlea Operating temperalrae -30'C W *7p'C/-22'Fro 15B'F 50ora9e tengeratiae �0'C to*II0'C f 40'F 16 176'F Troprakzalien (IEC 60068-11 Tr�b1en12 (relative humiday 95 %at 55°C 101 °F) isa Dpalcd PST ea SPage 68 Monitoring Relays 1-Phase True RMS AC Over or Under Current Type DIBO1 1OOA Ordering Key DIB 01 C M24 100A Housing Function Type Item number Output Power supply Measuring range Input Specifications BRA 10 rp Input (current level) Contact input DIB01 100A Built-in current transformer DIB01 Terminals Al, Y1 Measuring ranges Disabled Open Selectable by DIP -switch Max current Enabled c 10 W 2 to 20 A AC 120 A Latch disable > 500 ms 5to50AAC 120A 10to100AAC 120A Max. current for 30 s 250 A Max. current for 1 s 2000 A Supply Specifications Power supply Overvoltage cat. III Rated operational voltage (IEC 60664, IEC 60038) through terminals: Al, A2 24 VDC -15% +10% 24 to 240 VAC f 15% 45 to 65 Hz Dielectric voltage Supply to input 4 kV Supply to output 4 kV Input to output Rated operational power DC AC 5 VA LWI Approvals UL, CSA ,A FLgMECH 630-499-7080 • www.elemechinc.com ManuE:. PNo' Gavazzi: DIB01CM24100A Output Specifications Output SPDT relay Rated insulation voltage 250 VAC Contact ratings (AgSnO2) p Resistive loads AC 1 8 A 0 250 VAC DC12 5A024VDC Small inductive loads AC 15 2.5 A @ 250 VAC DC13 2.5A@24VDC Mechanical life >_ 30 x 105 operations Electrical fife >_ 101 operations (at 8 A, 250 V, cos N = 1) Operating frequency <_ 7200 operations/h Dielectric sbwgth Dielectric voltage >_ 2 WAC (rms) Rated impulse withstand volt. 4 kV (1.2/50 ps) 22.5 99.5 1 L ® o 12 �I 00 o® 28.5 Rev: Device Tag: Date: 0 C M 1 6/14/2021 By. Job Number: F.1:9,116 Page:CG HBR8574 Zelio® Plug-in Relays RXM RXM Miniature Relays (page 4) r �E 2 pole relays; 12 A, 1/2 hp (IEC rating . 12 A) _ .• 3 pole relays; 10 A, 113 hp (IEC rating = 10 A) T 4 pole relays; 6 A, 113 hp {IEC rating - G A) IPI 4 pole relays; 3 A (low level), 1116 hp (IEC rating - 3 A) nXrn.aesr2 Meohanloal'f"y status" Indicator on all relays • Pilot light oplion available • Manual operator optional for all relays • .W.-in marking area Insulation characteristics SA 6t Rated I-uhtien .eaage (Ill) 2w V (IEC). 300 V (UL, CSA) I mpuls. wim dvoeag.(Ulmp) a6k (1 y50 pa) Between mil aM mnlacl 2, 500 Vac olnincldc Mmnglh eelwean pden 2, S(0 Van Iml vo ,l Between mmecis 1,500 Vac Contact characteristics delay type RXM2Aewe RXM811eaae RXM4A— Nombar and type of conhii to lcee page 12) DPOT 3pDT VDT Ccntact malerlala AgNi Conventional thermal rant (11h) Fa anbierd temperewre 6131 °F (55 °C) 12p 10A 6A Rated operational currant Cmlorming to I N.O. u in Ali2ation=9i N.C. AU-1 Conlorming to UL RBaii 0—Vat, hp ®12p Vac 12 A 10 A IDA eA SA 3A 12 A,1R hp 1p A.1/3 hp BA, 1/3 hp IANdmum opawengrm n Op.," cydeLhoor No bad Underlaid 18.000 1.200 Switching vpllage Maximum 250 V.Ndc Switehln g eapx ry Minmun Mi... 10 mA- 12 V 77 3.00n VA 2,500VA 1,51X1 YA laakari mafaWant tax ala ilanlad durebllNy in milllow a ape ng ryelaa 10 El-i'leal duMblMy millions M aperatlng cycles Resistive bad 0.1 Call characteristic. Awrvpa wnaampllnn AC OC I2VA 09W nre I hmsheltl p-eurw roger OC e9.I511c .010n Between mil enarylzaldn arW AC op:mgng rim. mawry o<mn ry o. welaa oe 20ms 20 ma IfeSPnr.9P 1me'� BeA�een �I eee�.reaa5en and AC mau,q rrt malq c. remxl oc ems zo ms Coll -up Uc 12V 2dV 00V 110V 120V 12sV .01 200V 2001 Balny cdl voltpa cnaaa — — wamga rasisnanua69'F f2p°CI=sOv° IN- $50. 210W 1x 11.Oppn 11.000a 1a,p09n oc Opemlinp wlle0s limits — — 132 v 20 4 V 52 e v 130 v way can velage ceMa N Ave,ago rasrsmnm al 0s"F (20 °C)=15, 10011 —11 <.d3011 15."'1 16,0001115.50011 AC Min. opamnag vol,e0r Ilmes a V 1MV lWV 5? e v tp2 v 25g v 2. v Environment Disked o, Mi 20M V AC (lahaen palm) 2000 V AG (Mabee- coil and W'W) 1400 V AC (between ennui-) Product cartlMcaliOni CGA MST [M& M Standards F"lFC fi1911}1 U ,oa rsA C22.2 Ne 14 �LkF14FCH Dat O Device Tag: al C R 1-3 630-499-7ww.eiemechinc.com 080 •w fi/14/2021 Manuf.:. Palo: Job Number: Page n Square D: RXM3AB2F7 By CIS HBR8574 lq_J/2 Miniature relays with lockable test button, without LED • •• • • Miniature relays with lockable test button, with LED Miniature Mava Realatlw load AC We- aXtq�. a��rdl a �ajaa�SiAl 7 �_-JaXlaXl�al s - - - - m- - -4 ,a 8 - u , +o' 14 o- 12 41 C, w s I 17 a I z s _______________________i:_________________________J 5wuailnp wpairy pvq RXM rwr�� RNM 2 R1ad 3 RKM 4 o-- view P.n >ade view at8 El l� glV 1 l 1 1 1 �111 a 1i1 gill 0.� is] Taal b. IaS1 o.a1 5.15 a.to O.io oto - o a 111 6 Rt] 1:.5 R.51 IP 51 i251 eta '1 a.to lei f1as1 �fo151 12 p,sq R9] PRELEMECO Dot ' 0 Device Tag: 630-499-7080'-•elemechinc.com C R 1- 3 6/14/2021 Manuf:. PNo: Job Number: Page n Square D: RXM3AB2F7 By: CG HBR8574 q_t2 2 Number and type of contacts -Thermal current Qth) DPOT-12A 3PDT•10A 4PDT•6A Walght Wafght 12 Vdc RXM2AB2JD 0.082 0.037 RXM3AB2JD 0.064 0.030 RXM4A62J0 0.080 0.038 24 Vdc RXM2AB2B0 0.082 0.037 ftXM3AB2BD 0.004 0.038 RXM4AB2BD 0.080 0.036 48 Vdc RXM2AB2ED 0.002 0.037 RXM3AB2ED 0.084 0.030 RXM4AB2ED RXM4A62FD RXM4AB2GD O.D00 0.036 110 Vdc RXM2A62FD 0.082 0.037 RXM3A62FD 0.084 0.030 0.080 0.036 125 Vdc - - - - - - 0.080 0.036 24 Vac RXM2A62B7 0.082 0.037 RXM3AB2B7 0.084 0.038 RXM4AB287 0.080 0.038 48 Vat RXM2AB2E7 0.082 0.037 RXM3AB2E7 RXM3AB2F7 R%M3AB2M 0.084 0.038 RXM4AB2E7 RXM4AB2F7 RXMdAB2M O.D80 0.036 120 Vac RXM2A62F7 0.082 0.037 0.084 0.038 10.080 o.oas 230 Vac RXM2AB2P7 0.002 0.037 0.084 O.Q38 0.080 0.030 RXZS2 Schneider Electric bus jumper for Zelio Relay RXZ sockets with separate contacts - r - Main Commercial Status Commercialised Range of product Zelio Relay Accessory I separate Jumper part type Accessory / separate Bus jumper part designation Sale per indivisible 10 quantity Complementary Product compatibility Socket RXZ Accessory ! separate part destination All RXZ sockets with separate contacts (Ithj conventional free air thermal current 5 A Product weight 0.005 kg Ordering and shipping details Category 21128 - ZELIO ICE CUBE RELAY ACCESSORIES Discount Schedule CP2 GTIN 0078590192409E Nbr. of units in pkg. 10 Package weight(Lbs) 0.01 Stock Code Stock - Normally stocked in distribution facillty Retumability, Y Country of origin CN 0 Device Tag ,AWEL9MECH �JNCC 630-499-7w•elemechinc.com 080 • ww R 1-3 oat 6/14/2021 Manuf:.PNo, Square D: RXZ S2 By. CG Job Number: HBR8574 PageB 1/1 ectiun6Pa e29 Sockets Complementary RXZE2S108M Plnl—.na.e ...n�raerraa 5A� A luel*#red 01emriw0--page .2$0V Tight rogue <_ 1 N.m iM3 xmNs)) j Fuing mode By — —au Clio— mgxaing m 35 mm symrnebical DIN rdd O Maiki,g GE I •° .. lhadGt-.am Ouse ke O.%kg Environment I Standards IEC 61984 ` Prod- certMOOb s GSA v; '. ' UL L _ Amblenl air temperature for storage-40-85'C 1 Relay Problem air temperewre kr Operafion <0..Wc 2 Prdenign Made 3 Card?Be Sr—p IP degreedprotcvtion IP20-1—Ing to ENAEC 6052D 5 2Unk connectim Dleleddc ate 2500 V ROHS EUR status C—pliant a60°aYO °ie0tl" ROHS EUR mdmniily dale 0801 IM -- --- Q, --T& CE � Complementary Dimensions RXZE2S111M imionr. i—alvee.rdvamm O,— 1OA a 5 AWin N.iim , Rlel metl cprmW vaa.ge .250 v Two vIwque <-1NmIM3 �aw1a)) O•O Rmng mode Pry xrex mourdng en aenM -.. Cb— —ramp on 35 mm.yma� NN rai i vmdi nmm Or ❑ —__ Pm eeipa 0.0e6 as - o — �s Environment SlariAaide IEC O1954 I - Pm61C3tlrf9rJliarl6 CSA Jf. X' n L---.I UL d on ara as Artihkia aY temperatue lar.image 40...05'C 11) Ai air taiNpMBaae far Operai d0.,,55'C (2) Pmtectim module IP d."or prole Pr IP20 mnlomr'arg 0ENAECP,0529 (3) Maintaining clamp (4� 2. gated ras 03. 5 ram x 6. 5 ram 10 013 in. x 0.25 in. Dei 4ic at.Mllh 2WV (57 21us Jumpers ROHS EUR Nak,s Cmipi'am "' ROHS EUR aaOhmllty dab 0601 m cc Gompementary RXZE25114M pnlm N. emr «....i.mm om.a 5A.mil.npmips "I'roode vamial,alage .250v _ T{anieNny for W •• t N m 4M3 aei Funs made &/ urev. mn.Nng m Cii —1" an 35 ram symmetrical DIN rat Maki,g GE N 13 , ---- wid 27mm e e P,adp weight 0059 ka 7. 0%W pl a9 Environment a taaiaada IECeIM P.ihtl mdirays CM n LL 1 Relay T. Arnbaa>ra^�eVeb slum,$.0 2 Protection Module A,rLmnt a knmah+e fore iei .0-551C 5 Cordage Stirrup 5 2Llnks connection IP daPee al praistieri ]Peg mamriq b Et111E0 Bg529 OimerLic saar9[b am V RONS EUR erN.. CvnpliaY RMS EUR ran icy date 0601 C E .ray.•.,. 5 .�._�_ �EME�� Rev: Device Tag: 0 �� E Date: CR1-3 630-499-7080•—W.elemechinc.com 6/14/2021 ManuE:.PNo. Job Number: page 1/1 Sauare D: RXZE2S111M By: CG HBR8574 Jaction 6 Pa as0 Item No. 57.504.9055.0 Earth terminal WK 4 SU U NO Ground DIN rail terminal block with screw connection for mounting on TS 35 and TS 32, nominal cross section 4 mm', width 6 mm, color green/yellow 0 Nib, SAEx v wieland Lokil 140% Rated impulse voltage 8 kV Pollution degree 3 Closing plate required No Length 51 mm Type of insulation material Thermoplastic Cross section UL 22-10 AWG Cross section GSA 20-10 AWG Maximum cross section fine stranded 4 mmz Wire strip length 9 mm Torque conductor mounting 0.5 Nm Torque rail mounting 0,5 W7ELgMECH Date: 0 Device Tag: 630-499-7080 • www.elemechinc.com g 6/14/2021 ManuE:.PNo, Wieland: 57.504.9055.0 By. Job Number: Page# 1/1 CG HBR8574 ectfon6Pa es, ry wieland General Data Part No: 07.311.4053.1 Description: End Cover - Black Type of end plate - Yes Snap in - Yes Inflammability Class of insulation material ace. With UL94 - VO ' M FLgMECH Rat 0 Device Tag: 630-499-7080•—w.elemechinc.com D 1 6/14/2021 ManuE:.PNo, Job Number: g1/1 Wieland:07.311.4053.1 By: CG HBR8574 I9Pcatioen#6Paue32 Cross connectors, (jumper bars) wieland uninsulated � SR - type Part no. Std. pack WKM 4/15 6 ni spacing Screw: M 3 2pole 9215 - 2 Z7210.3227.0 50 3pole 9215 - 3 Z7.210.3327.0 50 4pole 9215 - 4 Z7.210.3427.0 50 5pole 9215 - 5 Z7.210.3527.0 50 6pole 9215 - 6 Z7.210.3627.0 50" 70pole 9215 M-70 Z7.210.3027.0 10 General Colour Other Type Crass connect.' Modular spacing 6 mm Numberof bridged damps 4 Mounting method Screweble Insulated No Accessories Type Crosa connector Mounting method Screwabl. Insulated No Colour other Number of bridged clamps 4 Modular spacing 6 mm ,A FLEJVjECH 630-499-7080 •—w.elemechinc.com Manuf.:. IoNo, Wieland: Z7.210.3427 Rev: Device Tag: 0 Date: D B 1 6/14/2021 Job Number: PageB 1/1 BY. CG HBR8574 action 8 Page Multi -tier blocks with screw connection selos i o wieland 03444D 11260 IM2 WK 4 EIU WK 4 EIU IVS E-1Al fN1-At—d4d said V A I-SI Wd Sala V A EN 60947-7-1:2002 0.5 4mm1 0.5-4mm' 400V/6kM311 32 0.5 Amm' 0.5 4— 400Vf6kW3 32 EN 60947.7.2:2002 UL ratings Fi.IdIr-ory wirng N. 22-10 AWG 300V 20 N,. 22 10 AWG 300V 20 CSA ratings No. 20-12 AWG 300V 10 No. 20�12 AWG 300V 10 KE MA02ATEX21141P'EN60079-OIEN60079-7 0.54mm1 0.54mm 275V 2412V 0.5,4mm1 0.5.4mm1 275V 24 Width W.mriplangth 5-9mm 6mm 9mm APprwals ®®wi.nElt 'US11�Qs R'®N2oa 911E TIPa Psi Ns SiG Peck Ttpe Ie W. EH Hnk MuIN-tir block gay m4FN 574W 7%F0 '0C Multi-bs block, cart mnm—d 14ack YIK4EAANSIAYANI 57404 6956.1 100 MulS-lier Nraurr4 blmk i2iwn/yelbw Function block re4 Function block orange A. 1. Mourn ngN�ad T535, DIN raii 75 mm hgh L=2m 35r2/t2,SEN115215 88300➢0000 1 _ 2Aa21s7}15t➢215 M3000000.0 ' Mountingrad T535, DIN raA lSrnn hgh L=2m 35v24t nEN®215 183m➢m00 1 35a2Ae15 EN W115 m30300000 ' Mourn nO raA T5370 m Y L-2m 9WHEI'715637 III 190➢0000 1 mmi" Wish m I Coon 0 1 2. IFnd comp wm Af a lommw WT 1N 75523575ao 100 WE 1N 75 Sm 57530 too jl Entl cHmp 1535ymha 8mmy 9XWS35 75.52285830 too 97WS35 Z55228553A too Entl cbmp T535 wiNml xrmv fl mm a Im ZS522.70530 100 VW V,iS 5523MSICI 100 3. End pkht gay APIE M311 AM50 10 MAE M311 AMS 10 Nue 4-Pan Mon gav TWAT ➢731150550 10 TWAT 0731150550 10 due S. Cnaa mimcvwilhemn 2po 92152 772103227.0 50 921&2 072103227.0 1 fat by.1 3P_ 92153 b210332).0 50 92163 ➢]210332]A up. 0pd 92m 272103127.0 50 mm 072103 7.0 " Jumps mmb b k7wer W bip k 2prAa IWSWK*2 7725OA2270 10 Im WT482 7725942270 10 n.W..d.A,4W upb 5pcm Im WKA" Z72564627.0 10 N85WK4f4 712M4621.0 10 3urryrmn6Aak 4s 2pdp IWWKlE52 Z72552227.0 10 N9WM4 Z72552721U 10 inKi4Aaed.—ighl up OpaK IK6=4E4 772552@Y.0 10 NNWKAEL 77255262].0 10 5. PWftn4LioA, O rkngfa iW T. Single aonr wµ m WN hKMW AONBA/156e8 0432629538 10 AO VS 415 GbK OG 3282053N 10 8. Cma txM wsnnp symbplus4Alodre '�gttwmehemainln9 bsaunbnsmdemw page. "W4Hselken ryrrvv For morea�vnesa®pages m-n •Wrk eN pYa 500 VHI kVIa •nenolutem fa mn�mnn�o n Nvxga ie eCE>sn fm1-Wou9kskesa of he>a2 evie aitl aue FIX maMug sV9t9ms aee pages-l0-]5 ra�ne waemcvrnn9nuaA�1]o'nem.u•I�q ai we AT ouag redmlwle■;p1e 0 �j FLERatMECH Device Tag: 630-499-7080 • W W W.elemechinc.com D 1 ManuE:.PNo. 6/14/2021 Job Number: Page# 1/1 Wieland: 57.404.6955.1 ey. CG HBR8574 laction C, Pa e34 jlk 1! AL 1111 SwitchLine F%WI Non -fusible disconnect switches Ir11919 Compact, Heavy duty 16A — 2000A, 600V A S� ul �A � �I I' 40 Catalog nuniC.l 3Pde OT161`3 OT25F3 OT• 3 OT631`3 0T601`3 OT3DF3 OIW3 OTI00T3 Generel prPos• A 20 30 40 60 80 30 60 100 amp rat.rg cr Z.1h .rm P.g.4 1.10 1.10 1.10 1.10 1.10 1.11 1.11 1.11 APA16.W.O 2 wk. 3 pole CSA C222 %.14 CSA C22.2 Na14 CSA C222 N214 CSA C22.2 Na14 CSA C222 N6.14 CSA C222 Na4 CSA C222 Ny.4 CSA C222 Nat 4 wk. CM C222N.14 CSACIY.2Na14 CSAC222Na14 CSAC22.2Na14 CSA C222N..13 CSACZ22Ko4 CMC222N..4 CSAC222I4a4 lral rating. csapCSA, F= Mu cpara vo8eg. V Goo No 600 am 800 �'AG /2ri0VOC BOaIpC/250yCC BOOVAC/25PvLIC W. hw¢ePv relkg Th ee pi- 2aBV HP 3 7.5 10 15 20 10 20 25 240y HP 480V HP 5 10 75 15 10 ?D 15 3D M 6D 10 20 20 40 30 50 6DUV HP 10 20 25 3D 40 30 40 50 Sn91a Vhe¢a 120V HP 1 1.5 2 2 2 2 3 5 240V HP 2 3 5 7.5 10 5 7.5 15 Txhnk�l n5rpc IECO' Rmd neulea0n elrtl ope,a.,W vdiI. AC20 and OG200 V 750 750 750 750 750 75D 750 750 Raemlh� 41, AC 20AX 20 w.� A 25 32 40 63 80 40 63 115 AC 204]C 20 endured A 25 32 40 63 a0 4a 63 115 AC21A 5 500V A 16 25 40 63 80 60 63 100 69W A 18 25 4D 63 80 4D 63 100 Ra geratuiul pnwa A 3 M415V kW 690V kW 75 7.5 9 9 11 11 22 15 37 165 15 15 M5 15 3] 37 Phy¢Ical characlericlic¢ W k"C: 3Pde K6 a_11 all 011 02T 027 a 036 Ras OYremi 3Mo H mm 66 68 68 91 91 10a lm 1013 W mm 35 35 35 53 53 70 70 70 0 mm 58 56 56 72 72 75 75 75 A—..-- T•rmru UUM .Nepal In[eyal Fhlgal I wge Integal IMe,•a1 k44V.1 Idegral T•mkryl Ih—ld Aaaiiay Oan[•ct Handle CSWUNEMA type Type 1. 311 12 pe 1 ty, 3R. 4. -X 12 Handle type 3electar Pi¢1d Gmversion k6¢ 6 Pde Tra161e1 Byp®a Mer3ixral klteMck pN Pl a� WbW CSA approved, UL listed, IEC rated, CE marked O o3A 222 MA PA-991 —4sA F9• NA59a77, w Fl• • E101914 . CSA 222 No 14 pn5a6l —CSA RI. 417b8247. uL 1 . r�:1azz �j� LEC2M Rev: 0 Device Tag: DS1 Date: 630-499-7080•—W.elemechinc.com 6/14/2021 ManuE:.PNo. ey. Job Number: F.1:9'116 ABB: OT63F3 Assembly CG HBR8574 Page 35 '1A SUB -PANELS FOR ENCLOSURES ri/ nt HOFFIAM �vv 0 0 s NOTE: L - 1. 6 indicates 316 Stainless Steel. e mm cuo 9DLe 2. AL indicates Aluminum e.25 3. G indicates Conductive Steel 32 mm a7ws-c Al2P24 9.W.vm 2m.s93 I29. D - - a . Al2P24G GWdd .d 9.m.21.00 229.533 12% a - - 4 A16P12 P4lded ad 1100a9.00 330.229 12g. 0 - - 4 Al5P72G Gadzdmdmd 13m.9m 330. 229 1294 0 - - 4 Al6P125% smnkns/mf 13W.9A0 W. 229 12¢ 0 - - 4 A16P12AL AYamma 11m.9W 330.229 910 kA- 0 - - 4 A16P16 Paeed.W 1iW x13.00 330.3W 129. 0 - - 4 A16P16G Cud ded 1300.13.m 330. 330 12¢ 0 - - 4 A16P16s% 6lmihm51m1 13m.139 330.33I 12ga 0 - - 4 Al P16AL Al- 1300 00 330. 333 910h/3mm 0 - - 4 A19P13 Pedw1M4 15.00 x ISM 391.391 12% 0 - - 4 A18PIOG Chdfbrt lad 15.m.15.W 301a3B1 12¢ 0 - - 4 A20P12 Paned 9W 17.Wx9.00 432.229 12¢ 0 - - 4 A20P12G C.11b led 17.m.9m 432. 229 129. 0 - - 4 AMP Pam w 1700.1300 432.330 12¢ 0 - - A20P160 Q.A b led 1700.1300 W. 330 12¢ A20P16S56 &ltlmased 17.00x 1im 432%3W 12¢ 0 - - 4 A20P 16AL Admlum 17.W.13.00 432.33D 0.10"- 0 A20P20 Paned aMd 17do 17.00 432z432 12¢ A2DPL(K Gud�esMd 17 W.1]W 432.432 A2DP20-% Shims lad 17.m.11m 432z 432 1211 0 A20P20A1 Al- 17.00x 17A 432,432 0.10h13mm A24P16 Paned geed 21.mx 1im 533z Mid 12¢ 0 - - / A24P16G Cadme6 r" 21.Wx131.11 5�21z 330 12¢ 0 - - 4 A24P16S56 swd-sled 21.m.1111 W3 w 1211 az4P29 Pe4Md4ed 2100.nm Stir 432 12¢ 2 075 19 1 A24P20G Cuddma w 21.m.179 533.432 129s. 2 975 19 1 A24P20ss6 sleYlesa5 21.Wx17.W 533x 432 12¢ 2 075 19 a A24P20AL AWm�m 2LW.17M 593. 492 mid' d 975 19 1 A24P24 P011ad 4Md V.00x 21.00 533z W3 12¢ 2 0.75 19 4 A24P240 C.A b.*d 2100019 533z ma 12¢ 2 075 19 4 A24P24536 %"-Sbd 21.W.21.00 533. SM 12¢ 2 075 19 1 A24P24AL AL".. 21.00.21JI0 533. 693 910hn- 2 975 19 4 A30P16 POteeddw 27.00 13.00 666 x 33D 12¢ 2 0.75 19 4 A30P16G 0.4."etd 339.279 936z 696 72¢ 2 0.75 19 d A30P20 P.*dsMd 279x17dd 666z 432 12¢ 2 0.75 19 4 AMP= C.Aft did 2/9.179 fi%. 432 12¢ 2 075 19 4 A30P20S56 ShYlom19m1 27.m.17.00 695.432 12.. 2 975 19 4 A30PZ4 PeMldmW 27IDu21.00 6B6z533 12¢ 2 975 19 4 A30P24G Candufete 1w 27m.21.00 695 x533 12¢ 2 0175 19 4 A30P24S% steli esbd 2700r2140 6%x0 12¢ 2 975 19 4 A30P24AL AL_ 279.21_00 606. Sn 910h/3mm 2 D75 19 4 A30P30 Pa4addhd 27.W.2100 106.606 12¢ 1 M75 19 1 A30P3DG Cadd6e dM 7790.27.m 606. 696 12¢ 4 975 19 4 A30P30536 swa-sled 27.00 27.m 696%696 12¢ 4 a 19 A3fiP16 p.1W skd 31m %13m 039%310 12% 2 975 19 A A36P160 OWdx:me led 33mx1300 839.3W 12¢ 2 975 19 4 A3fiP24 PaikA s50••d liW.21W 339.533 12g. 2 075 19 6 A36P24G CaMicae led Tim x2100 036. 533 12¢ 2 0.75 19 6 A36P24536 swd-sw 33.00.219 839.533 12¢ 2 975 19 6 A36P24AL Ak-- 31m x 219 939.533 0.10h13mm 2 "1 19 6 A320 P-We 33m.2700 A36.6B6 12¢ 4 975 19 6 A36P30G C.Az abed 33. .27.00 i30.6m 129.. 4 975 19 6 A36P30536 slmm sled 33.00.27.00 039.6m 129L 4 075 19 6 A36P30AL Al- 37.W x779 936.686 0.10h73nm 4 075 9 ill 6 A36P36 P.W 4Md aim x 33.00 a10.93a t2¢ 4 a.75 19 B A3 Mw O.Wudmded 3t00.33M 030.03A 12¢ 4 975 19 B A36P36S.M &aims steel UDD 33_m O26.0 9 12p 4 0.75 19 0 AA0P24 Paled.5d 37.00. 21.00 910. 533 12ga. 4 975 19 6 A40P24G Q df led 37.DD .00 940a 533 1%L 9 075 19 6 A40P30 Paled 9" 37.m.299 940z737 129L 4 0.75 19 4 A40P300 0.11Me 1" 37.00 x 29.W "DIM t2¢ 4 0.75 19 4 A47P24 P.ud.W 39.W.2100 991 as 12gL 2 am 19 6 A42P24G C.A reand 39.00.21m 991.93 12p 2 9.75 19 6 A42P30 Paled bd! 39.m.27JID 991 xfin 12¢ 4 975 19 6 Mr.j ELEMECN O Device Tag: EN 1 Date: 630-499-7080 www.elemechinc.com fi/14/2021 n9inuf:. Pivo, Job Number: Pagers By. 1 2 Hoffman: A-30P30 CG HBR8574 SUB -PANEL CATALOG NUMBER SUB -PANEL DIMENSIONS (IN.) A-DPE55 D x E ,k r SUB -PANELS FOR ENCLOSURES nl ent KOFFMAN E v p d. a fax) 1. 6 indicates 3165tainless Steel. o XOLE 2. At indicates Aluminum zs 3. G indicates Conductive Steel A42P30G C d-� d 39m a2700 991 rfia6 l2ga 4 075 19 6 A42P30S56 S6eH®Sbd 3900a27A0 991a6% 12ga 4 Us 19 6 A42P3fi Pai deed 39.63x3300 M.loa 12ga 4 075 19 8 A42P36G Caldxf.9M 39A0a33AD ".Me 12ga 4 07s 19 8 A42P36S56 Spiess SRd Non x33.00 991r83B 12ga 4 075 19 8 A42P42 Paded sld 3900a390D 991a991 129a 1 0.7s 19 6 A42P426 Cmdum M 39.00 x39.n0 991 r991 12 ga. 1 0.75 19 8 A49P24 Paid MM 4SA 21 O0 1143 r 521 12 ga 2 OL75 19 6 A4sP24G CarAum,e reel 45.00x21.00 1143 x 533 Z. 2 0.75 19 6 A48P30 Paid sal 45A0a27O0 1143r6B6 12 ga 4 V5 19 6 A49P30G Cmdimle sed 45.00 x27.00 1143 x 686 12ga 4 075 19 6 A48P36 Paid seel 4500a33O0 1143.BA 12ga 4 OL75 19 B A4sP36G Condimre sect 45.00.32.00 n43x83A 12ga 4 0.75 19 fl A48P3655fi Slai SEd 45LOr3&M 11a.= 12 ga 4 0L75 19 B A4sP36AL Aem'nm 45.00.33.00 1143r838 0.10 n:3mm / 0.75 19 8 A48P42 Paded slat 45A0.39DD 11px991 12ga 4 0.75 19 B A48P42G C.Ai slM 45.00 x3900 1143r991 12ga / 0.75 19 8 A48P48 Pa4edsal 4400."M 1114.1119 119a 4 08/ 21 1D A48P48G C.Ai Seel 44.00.4400 111Br 111a llga 4 064 21 10 A54P42 pwam SlN 50A0xXw 122W%5 111p 4 OP4 21 10 A54P42G C,dudiee Seel MOOx3800 127Dr%5 11ga. 1 064 21 10 AWN Paid seal 57M.2100 1448.513 12ga 4 075 19 6 A60P246 C dudire -A 5700x2100 14/8x s17 12 ga. 1 0.75 19 6 A60P30 Paded amd 5700x27A0 1448r 606 12g1 4 0.75 19 6 A60P30G Cmdwti .M 57.00 a2700 1448x 686 12W 9 075 19 6 A60M Pamedstrd 57AOr3300 1448r838 12gF / 0.75 19 A A60P36G Cmdu�vresed 5700r MO 1448x Bt9 12 ga 4 0.75 19 6 A60P36S56 4enless Sid 57A0 x33.00 1448r 830 129a. 1 0.75 19 8 A60P36A fAxn'swn 5700 r33.00 1448x B� 0.10 i,/3mm 4 0.75 19 8 A6l1BFP42 Pureed sled %00aWOO 1422r 965 119. 4 0B4 21 10 A6066P42G Cmdu�vvesed 5600 r3B_O0 1422.%S 11gs 4 0.84 21 10 ASOP48 Nr dsIM 566D94400 1122r 1118 IIgB 4 034 21 10 A60P46G Cnrd-s,ed 56.00 x44.00 1Q2r111A 1194 4 O.A4 21 10 A61IP60 PeHed sled 5600a5600 1'22,1422 Ilga / 0B4 21 10 A60P60G Cuduave sal %..00s 56.00 1422r 1422 119s 4 0.64 21 10 A72P36 Paad sal 69 OOa 33Dp 17S3xBA 12- 4 075 19 6 A72P36G C nduticesed RDOr 33.00 1753x83B 12ga 4 0.75 19 6 A72P60 Pa4ed� 66mash06 172)a11?? Ilga 4 OB4 21 10 A72P60G Cmdi .M 6800 r�00 1717x1421 11ga 4 0B4 21 10 A72P72 P**d*0 6800. Woo 17pr1721 llga 4 064 21 10 A72P72G Cmnx.0res d 68.00 r 68.00 1727x1727 119a 4 0.84 21 11 �LEjMECH O Device Tag: E N 1 Date: ' 630-499-7080 •-w.elemechinc.com 6/14/2021 Manuf.:. PNo: Job Number: Page n 6y. 2 Hoffman: A-30P30 CG HBR8574 SUB -PANEL CATALOG NUMBER SUB -PANEL DIMENSIONS (IN.) A-DPESS D x E CONTINUOUS HINGE WITH 3-POINT LATCH TYPE 4X WALL -MOUNT ENCLOSURES -t� PENTAIR ENCLOSURE CATALOG NUMBER ENCLOSURE DIMENSIONS (IN.) SUB -PANEL CATALOG NUMBER A-AHCBSS6LP3PT-W/MOD A x B x C A APB 1. 3PT INDICATES 3-POINT LATCH 2. MOD INDICATES PAINTED WHITE (CUSTOM) 3. "W" INDICATES PAINTED WHITE (CUSTOM) INDUSTRY STANDARDS UL 508A Listed; Type 3R, 4, 4X. 12; ;=Ae No- E61997 cUL Listed per CSA C22.2 No 94; Type 3R. 4. U. 12; F le No. E61997 NEMA/EEMAC Type 3R, 4, 4X, 12,13 IEC 60529, IP66 Meets AEMA Type 3RXreguirements APPLICATION These enclosures feature Hoffman's eodustVe POWERGLIDE" Handle with 3-point latching, ideal for indoor or autdoor app Gcations that require corrosion protection, convenient access. and padlocking security. SPECIFICATIONS • 14 gauge Type 304 or 316L stainless steel bodies and doors • Seams continuously welded and ground smooth • Seamless foam -in -place gasket • Rolled lip around three sides of door • Internal 3-point latch and Type 316L stainless steel padlocking PIDW ERGLIDE Handle • Remove door by pulling stainless steel continuous hrn- Data packet is high -impact thermoplastic • Collar studs provided for mounting optional panels Exterior hardware on Type 316L stainless steel enclosures matches enclosure material Bonding provision on door, grounding stud an body FINISH Onor, sides, top and bottom have smooth ?4 brushed finish. Hanale Is electropolished. ACCESSORIES See also A ccessories. Panels for Type 3R, 4, 4X. 12 and 13 Enclosures Steel and Stainless Sleet W indow Nts H2OMITTM Vent Drains,Type4X H2OMIT- Thermoetectnc Dehumidifier MODIFICATION AND CUSTOMIZATION Haffman excelsat modifying and customizing products your specifications. contactyaur local Hoffman sales ottice cr distributor for complete information. B 94 GASKET 91 .62 � 1.25 ���--III OMIT TWO MIDDLE ,16 23 mn� 16 I' �32 mm51 Omm l l a4 C 38 Smm STUDS I F B < 14 GA. 1 11 Y .88 31 .00 (787mm) 219 tmm J— 22 inn PA CLEAR SPACE T SE 1,00 B-1.84 z.00 I B6 D 25 47 inn 51 mm C TI 22 inn 1.00 A-1 .81 R4,50m0 25 inn DATA 46 114 it A POCKET II -� X NOTE XI I 1) 7 88 22 L J nm 4.00 II 1.50 38 mm E 1 3 02 inn T 1-00 7 r 1.25 BONDING 25 inn L. 1.50 .62 �32 PROVISION BODY MOUNTING 38 mm GROUNDING BRACKETS 1i4mm (zz} SECT I ON Y—Y �j �LEMECH Rev: 0 NfL ORDER PARA ELY) 1.38 1.38 35 inn ONTINOOOS 35 inn OMIT TWO C 94 HINGE (SABLE) 75 STUDS 24 nm 12 GA. 19 inn IF A<31.00 787mm PANEL (ORDER 51mn SEPARAIEL7)�NTING 3/8-16 BRACKETS COLLAR STUD .50 a mm SECTION X—X NOTE: Removable data packet 'ncluded (see table for size), Large data pocket 12.00 K 12.00 (305— 3D5mo); small data pocket 6.0 x 6.00 (152mm K 152mm), B7796695 Date: 630-499-7080,—w,elemechinc.com 6/14/)021 ManuE:.PNo, Hoffman: A-30H3008SSLP3PT Device Tag: EN1 By. Job Number: Page# 1/1 CG HBR8574 ection 8 Page' Blackburn � I r SP u, Copper Connectors T&B Catalog Number: L70 UPC Number: 783786130D2 Status: Active Description: Type L - Copper Single Conductor, One -Hole Mount for Conductor Range 14 Sol,-4 Slr. Features General Style O� in, WR l G~ Wire Ronne Dimension Information 1 - I H F Length (aches( 1 1 Width (inchot ) w --I Height (inches) D (inches) E (ncnesl F (inches) G (inches) J (inches) Packaging T&B Inner Park Package In Units TSB Sold in UGM T&B Weight Per UOM Notes Certifications RoHS Compliance Certifications o� 3P- File Ntlr Eg809 Cold forged from pure electrolytic capper with 99 pen:ont conducliv4y. Type L - Copper Single Conductor One-Ho4e Mwnt Capper 14 SoIA Str, 1 118 17132 3584 gm 9132 3132 21132 9M too 1000 Each 3.32 Ds. per 100 Available mth screwdriver slot head screws only UL 4a6A tasted Vas For further technical assistance. Please wntect us... Thorns & Betts - LISA T&B Technical Support Hours: 7AM - GPM CDT 8155 T&B Ill MS 3&50 Monday -Friday Memphis, TN 38125 8155 T&B Blvd. Phone: (8W) 862-3289 wwx.nb ran Memphis, TN 38125 Fars (901) 252-1321 Ernal:te&" pport@ dab. dam FLgMECH Rev: 0 Device Tag ,Awj i �,ar- G N D Date: 630-499-7080•—w.elemechinc.com 6/14/2021 ManuE:, PNo' By. Job Number: F.1:9'116 Blackburn: L70 CG HBR8574Pagess Flexible Heaters Flexible Heater Installation Methods Flexible Heater Pressure Sensitive Adhesive (PSA) �ti� A�► C%us SP F q PSA 4�n, ANNiVERSAa hor ease of attachment specify PSA. Installation is sim- plc just peel off the protective liner and apply. It will adhere to most clean +month surfaces. Cate must hef0 wdwn when installing of aumn a smooth, consistent, uni- tirrm bond to achieve maximum mutes. Maximum Temperature: Continuous - 300°F (149°C) - - - Intermittent-500'F(260C) Recommended Watt Density: Under 5 Whit' (0.7S Wkni PSA Plus .a Liver A aluminum foil is vvkanized to the hack of the hearer fer added hwt de sipauon prior to the application of PSA. Tempeo PN: SHS90707 SILICONE RUBBER HEATER 3.000" W x 5.000" L 12" Teflong leads in location A Wire construction Pressure sensitive adhesive 75 watts, 120 volts Tempco PN: SHS80700 SILICONE RUBBER HEATER 4 500" W x 6.500" L 12" Teflong leads in location A Wire construction Pressure sensitive adhesive 150 watts, 120 votes tm. 9 UL Recognized: U S. At Canada E6%52 CSA Certified: 0430" �j E�'gMECH oat 0Device Tag:630-499-780 • www.elemechinc.com HTR 1 6/14/2021 ManuE:.PNo, Job Number: Page 1/1 Tempco: SHS80707 BY. CG HBR8574 ectfon6Pa eao Zelio° Plug -In Relays I A.L.- ' RPM power relays a■i„ SAO �11�IF r • s�xr. •• General characteristief� Conforming to standards IECIEN 81810-1 (in. 2), UL 506, CSAC22-2 n° 14 Product certifications Wt.us File E184862 CON NLDX, NLDX7; cURus File E 164882 CCN NLOX2, NLDX8, CSA; CE; RoH6 compliant Ambient alr temperature Storage around the device Operation +C(F)-40...+85(-40�..+195) IC(F)-40..1+55(-40,..+131) Vibration—I.tnca In operation conforming to IEC1EN 60068-2-6 Not oparah g 3gn(10._ 150Hz1t1mm15y5cycle;) 5 gn(10... 150 Hzft l mm l 5g(5 cycles) Degreeofprotecdon Conforming to IEC1EN 60529 IP40 Shock resistance Opening cord6rmingtolECIEN60066-2-27 Closing 15gn 15gn Protectlon category i RT I Mounting position Insulation c Rated insulation voltage(Ui) Co4ormingtolEC1EN60947 Any 250(IEC), 300(UL, GSA) 4 Rated impulse withstand voltage(Uimp) kV 4(12150 ps) Dieleciricstrength Betweeneoilandcuntact -V (rms voltage) Between poles �v Between contacts ti V Contact characteristics Relay type Number a nd type of contacts 1550 1550 1500 _ RPM1see RPM2eee RPM3eee RPM4••• 1Cio 2ClO 1010 4C10 Contact materials AgNi Conventional thermal For ambient current (lih) temperature E 55 °C A 15 Rated operational current Conforming to IEC NO in utilization categones NC A 15 A 7.5 AC-1 and OC-1 Conformingto UL A 15 Switching current Minimum mA 110 Switching voltage Maximum V tir 250(IEC Minimum V 17 Nominal load (rosisthre) A 151250 � V 15128-V A Switching capacity Maximum ^ VA 3750 420 W Minimum mW 170 Maximum operating rate NaIoad 18000 Inoperaling cycleSlhour Underload 1200 Utilization coefficient 20 % Mechanical durability Inmillionsof operating cycles 10 Electrical durability Resistive load 10.1 0-06 In miluoos of Inductive load operating cycles See curves below Electrical durability of contacts Reduction coefficient for lnducive load Maximum switching capacity on resistive load Resistive load (depending on power factor cos,p) r.. �j ELgMECH 630-499-7080 •w•www.elemechinc.com 0 Device Tag: R 1-5 Dot ' fi/14/2021 P.9inuf:. Plvo., Square D: RPM12F7 BY. CIS Job Number: HBR8574 PageN 1 2 Power relays without LED (sold in lots of 10) Control Number and" of contacts -Thermal current (Ith) circuit 1C/O -15A 2C10-15A 3C/O -15A 4C10-15A voltge Catalog Weight Catalog Weight Catalog Weight Catalog Weight number number number number v kg kg kg kg - 12 RPMIIJO 0.026 RPM2IJO 0.036 RPM3IJD 0.054 RPM4IJD 0,071 =24 RPMIIBD 0.026 RPM218D 0.036 RPM318D 0.054 RPM418D 0.071 =48 RPMIIED 0.026 RPM2IED 0.036 RPM3IED 0,054 RPM4IED 0.071 =110 RPM1IFD 0.026 RPM2I FD 0.036 RPM3IFD 0.054 RPM4IFD 0.071 RPM21B7 0.036 RPM41B7 0.071 � 24 RPM11B7 0.026 RPM31B7 0.054 '�.48 RPMIIE7 0.026 RPM21E7 0.036 RPM31E7 0.054 RPM41E7 0,071 ti 120 RPM11F7 0.026 RPM21F7 0.036 RPM31F7 0,054 RPM41F7 0,071 '�. 230 RPM11P7 0,026 RPM21P7 0,036 RPM31P7 0.054 RPM41P7 0.071 Power relays with LED ,1i0) llll'­ 12 RPMI2JD 0.026 RPM22JD 0.036 RPM32JD 0.054 RPM42JD 0.071 -24 RPMI2BO 0.026 RPM22BD 0.036 RPM328D 0.054 RPM428D 0.071 -48 RPM12ED 0.026 RPM22ED 0.036 RPM32ED 0.054 RPM42ED 0.071 =110 RPMI2FD 0.026 RPM22FD 0.036 RPM32FD 0.054 RPM42FD 0.071 r , 24 RPM12B7 0.026 RPM2207 0.036 RPM3207 0.054 RPM4287 0.071 � 48 RPM12ET 0.026 RPM22E7 0.036 RPM32E7 0.054 RPM42E7 0.071 � 120 RPM12F7 0.02e RPM22F7 0.036 RPM32F7 0.054 RPM42F7 0.071 ti 230 RPMIZP7 0-026 RPM22P7 0-036 RPM32P7 0,054 RPM42P7 0,071 Dimenslo Power relays RPM 1 4,] 14� 26 2.6 40 _ 7I Common Hide claw L RPM2 RPM3 RPMe + ti a_ti d.6 9.6 4.ti 9.6 O f 1 ❑ �._r®� D o J I o®o I d e l a ®$a ... _ 1�,a� 21 m n lc 19.2 AwrIkElL.gMECH Rev: 0 Device Tag: Date: I R 1-5 630-499-7080•www.elemechinc.com 6/14/2021 Manuf:. PNo: Job Number: Page p7 Square D: RPM12F7 ay. CG HBR8574 L Zelio° Plug -In Relays RPM power relays Socket$ Contactterminaf Connection Relaytype Sold in Catalognumber Weight arrangementb_4s of kg _ Mixed Screw clamp RPMI rr- RPZF1 0.04= _ ' terminals RPM2-e _ RPZF2 C. Q_a RPM3-e RP7F3 ,yam RPW4 RPZF4 C G."J Protection modules Description Voltage Sockettype. Sold in Catalognumber Weight lotsbf v kg Diode -6--250 RPZFIRPZF2 20 RXMn40W 0003 RPZF2 + relay RP4(22F7 RPZF3 10 RUW24013D 00M RPZF4 I" RUN24rr.• RC circuit -24...60 RPZFIRPZF2 20 RXM041 BN7 0.010 -110...240 RPZFIRPZF2 20 RXM041 FU7 0010 RPZF3 10 RUW241P7 0004 RPZF4 varistor M-=6_24 RPZFIRPZF2 20 RXM021 RB D.030 -,,t.---24...60 RPZF1 RPZ F2 20 RXM021BN O.D30 ' I10..240 RPZFIRPZF2 20 RXM021FP 0.030 ,f­24 RPZF3 10 RUW242B7 0.OD4 RPZF4 'N--240 RPZF3 10 RUW242137 D.OD4 RPZF4 Timer module (f) Description 1WNape Socket type fatalogrt ndw vhight v ka Multifunction -, _24-._240 RPZF3 RUW101PMY 002, RPZF4 Accessories Description For Sold in Catefognrrl ~t use with tots of kg Metal hold -Clown clip RPZF1 20 RPZR235 0,001 (for single -pale relays) Mounting adapters for DIN rail (2) RPM1w 20 RPZSDA 0004 RPM2e— 20 RXZE2DA 0004 RWi 20 RPZ3DA 0004 RPM4e— 20 RPZ4DA 0,OD6 RPZiDA Mounting adapters with luting lugs for panel RPM1e- 20 RPZIFA 0.002 t RPM2e— 20 RXZE2FA 0.002 RPM3e— 2D RPZ3FA 0.003 RPM4w'— 20 1 0,004 Clip -In ID lags All relays 10 RXZL520 0,080 (sheet of 1081D tags) (1) See hnn rnodule de3mintion (selection of funchons and time delays) on page 41 RPZ-VA (2) 7esr button becomes irwocessibla_ A& FL gMECH Rev: 0 Device Tag- �iNr Date: I R1-5 630-499-7080•—W.elemechinc.com 6/14/2021 Manuf.:. PNo: Job Number: Page 8 1 / 1 Square D: RPZR235 By: CG HBR8574 lectinn 5 Pa e43 RPZF1 FWV2 CorOact terminal amngement mm connecuon memos Product certi5cations Contonning to standards 111ectrical characteristics Cnnvent�enal Thermal current 11� Ma aim um operating vo1[agc Insulation characteristics Between atllaceit[ ompw contacu Between inpe[and output wnlacis Between contacts and DIN rail General character Ambientairtemperatum O_I%at n mound the d-.- Storage Degmeoiprotection Conbrmilg W IECIEN 60529 Connection Soled a+re Icondaclor "h— 2adMucrore .W end Fkaible wire 1mrMa� m cable end T— Moonbng on DIN mil Torminal mtemnci ng Compa6bllity with the M. Timer madWe campatlbil Prolecllon module Ctip-In ID tags W lm connncbon method Sockets Contact terminal arrangement Mixed dampterminals _ Ij❑ IIIJJJ nQ $ '� Ole e O � Ill �❑ alto t21 O O Izl tl 19 Ga.S a 5 1e�• 30 25 ]6 30 RPZF1 1-2 —3 RP{F4 PPlFd RPM1nr RPM2eae IRPM3— r RXM02— RXM04— RXM024ee RUW24— RXY04— fkPMMee RnW24wn MmW e e o WJRm Fio Et72325CCNSWM,SWr4B CSA:CE:RWSm PIWll -'- IEC 6i964. EE 16 25011EC) 25M 25M 25M �4 -40 IP20 •® -® 0.5..,1.5mm'-AWG20...ANG 180,5.,.2,Smm'-AWG 20...AWG 14 0.5...1.5mm'-AW020. ANG 16 0.5...2.5mrM-AWG 20-..AWG 14 o 0 o I D25...1 naN-AWG 22.. AM17 025._15mm'-AWG22._AWG 16 025...1rmr'-AWG22.. AWG17025._16-W-AW1G22._AWG16 11 M3— 17M3.5erlaw CIO 35 mm DIN mil / panel —IM ,fir 6y red plastic cap IEC.NEMA Y Nd No 1 Yea RXMD40W, RXE041w,RXM021ee RgW21« Connection Relay type Sold in Catalog number Weight lots of kg Screw clamp RPM1990 10 RPZF1 0.042 terminals RPM29oo 10 RPZF2 0.054 RPM3990 10 RPZF3 0.072 RPM4e** O C� US CD �A E LEM EC2 630-499-7080 • www.elemechinc.com ManuE:. PNo' Square D: RPZF1 10 RPZF4 0.094 Rev: Device Tag: Date: 0 I R 1-5 6/14/2021 By. Job Number: page # 1/1 CG HBR8574 ectfgn 6 Page 30.5 mm Push Buttons Pilot Lights 800 T — P T 16 G a b c d e g a Proteatio.Rating d Lamp T-t Option. Cade I W p5on Code Description T Metal, Type 4/13 Blank No test option H Plastic. T . 4/4WI3 T Push -to -test C 0 Dual input — diode• Dual Input — Irens}ormer Power Moduli, Type BOOT 800H T4yi1p3e Description 4/4X/13 code Cod. P Transformer PH tar dual inpuq D Full voltage! OR universal 07 ,.lay Not.: Push-to-tesl supplied w0h IaclOry jumpemd conlect block. e Illumination Options Cad. Oascriplion Bleak Incandescent H LED• specifications. Fleclncal dt•sign lik Op& Voltage Transfamner code oeeaaptlan 18 120V AC 50/60 Hz 28 240V 4C 50160 Hx 480V AC 5W50 Hx 48 884— BOOV AC 50/50 Hx Full Voltage — Incand.want 12 12V AC/DC 24 24V AC/DC 48 48V AC/DC 10 120V AC/DC 20 240V AC/DC universal — LED 2 12_.IJOV ACCr Dual Input 18 120V AC 24 24V ACM (Dual input diode only) Allen-Bradley Vibration 10...2000 Hz. 1.52 mm displacament (peak-to-pealq marl 10 G max. (except Logic Rmed1 Shock 112 Cycle sine wave for 11 me >_ 25 G (contact Vugillly) and no damage M 100 G Degree of prat cbon Mechanical design lit cycle. Typs 1/4112/13 (BOOTj; Type 1/4/4)V 2/13 (BOON): EN/IEC W529 IRNM 10 000 BOO min. Push buttons (Momentary, nnn-illuminsMd) (Moment.ry, illuminatedl (Push -pulutwisl-to-minsal 250 000 min 250 000 min. Spbetar s doh . (Non-illunu hated) 1 000 ODD min. (Illurrwnted. key -operated) 200 000 min. 25 000 min. Potenlwmetem All other devices 200 O00 min. Cams operation Shallow, mini, and low-vottage contact blocks: Slow. double msks and timak Logic Reed and sealed switch contact blocks: Single brink magnetic Wire gaug.7—inal — to" 410.-14 AWG (k18...10 Max Duty) 16...8 lb -in Typical operating forces Operatorm wW_I contact blocks Flush, extended button, standard mushroom, jumbo plastic mush oom 2lbs max. Jumbo and extended aluminum muehmwn head: 3.95 It. max. Maintained selector switch: 3.6 Iin-Ito Max. Spbg return selecto, swddhas 3.6 in -lb to stop. 0.2 in•Ib to mourn Illuminated push buttons and p s h-to-test piW lights 5 lb max. 2-position push-pull 8.0 lb mar. push . pull 3-position push-pull 8 It, max. push to In position or pull to center position 05 It, mar. pull to out position) Twist-to-ml— per ph -pull 9 Ibs max, push per pull 30 in•pz max. twist, 0 in•oz minimum mourn Potslkdn.ler Rotational torque 3...12 in -co; stoppit) toque 12 in•m (minxnum) Contact blocks Standard 1 it, Low Reed 1 lb max_ S-I.d Switch 3 to max. a[ 0.205 in. plunge travel Sleckabls aaeled awitM t lb mar. Misi 1.4 Ib mute P,T UFF 1.4 Ib max. Sell Mondoong 1.6 It1 tahwtanmsm Temperature rerga OI—Ming-40...+131 •F 1-40._+55 °q Storage Note: Operating temperatures below freezing ere based on 1he absence of moisture and liquids, Consult your local Rockwell Automation salss office or Allen-Sradley distributor for use m iower tampamlure applications. Humloity 50-95% RH from 77...140'F (25...50'C) per Pmc.dure IV of MIL -STD -810C, Method 507.1 cycling test �j FLEMECH Dot 0 Device Tag: 630-499-7w.elemechincm LT1-3 080 •— .co 6/14/2021 ManuE:.PNo. Job Number: F.1:9'116 Allen-Bradlev: 80CH-PR16 eye CG HBR8574Pa Replacement Color Caps Allen-Bradley 30.5 mm Accessories S� UL a a 80OT/H Pilot Light Color Caps Standard* Push -to -Test* 18 mm Color Cat. No. Cat. No. Cat. No. Amber 8GOT N26A 800T N42 SOOT N122A Blue SOOT N26B SOOT N43 SOOT N122B Clear 80OT N26C SOOT N45 800T N122C Green 80OT-N26G 80OT N41 SOOT N122G Red 800T N26R 800T N40 800T N122R White BOOT N26W 80OT N44 SOOT N122W MFLEMECH A 080 •— 630-499-7w.elemechinc.om Rev: 0 Device Tag: LT3 oat 6/14/2021 Manuf.:.PNo. Allen-Bradlev: 800T-N26A By: CG Job Number: HBR8574Page46 F.1:9,116 Auxiliary Contacts Allen-Bradley Auxiliary Contact Blocks for Front Mounting O 1 R ik 2- and 4-pole V. Quick and easy mounting without tools Electronic -compatible contacts down Q to17V,5mA Mutual positive guidance to the main 4�nSiEA, contactor poles (except for L types) • - - Models with equal function with several terminal numbering choices L = Late break / Early make Auxiliary contact blocks for front installation • 2 and 4 poles • Quick and easy mounting without tools • Contacts compatible with electro- nics • Mutual positive quidance with the main contactor poles (except for L types) • Models with equal function with several terminal numbering choi- ses L = late break early make Connection Diagrams For Use With Cat. No. N.O- N.C. 0 2 100-C all 1OD-FA02 " " e I" i1 C30900... C85000 100-FBO2 100•C all 100-FA11 1 1 C30000 ... C85000 100.FB11 AA0u -'SW -mn U. C09010--- C23010 100-FC11 2 0 -Call 1OD-FA20 „ fan -FCH -tea C30000...C85000 100.FB20 100-Call 100-FAL11 1L 1L 410 " 14) -EACH -FBLH F620 FALL 'OLV A ei a ai J � � � l/p I�-Rot - A13I C30CDOO... C85000 100-FBL11 D 4 100-C all 1o0-FA04 1 3 100-Call 100-FA13 100-C all 1OD-FA22 2 2 -FAxz -Fa22 22 C30000._C85000 C09010-. C23010 1OD-FO22 100-FC22 3 1 100-C all IONFA31 �s<la l C09010... C23010 100-FC31 4 D 100-Call 1ONFA40 xtt1„j„ FC22 -K31 1°9 >t ose I "MI" 5a el nlp u l 111 1 61 M i1 " e• " A 1 131 N 1+1 L 1 t1L FC1 AAO 1122 ,DD-C all 100-FAL22 ,A FLgMECH 630-499-7080 • www.elemechinc.com ManL1F.:. PNo' Allen-Bradlev: 100-FA31 Rev: Device Tag: Date: 0 M 1— F/ R 6/14/2021 By. Job Number: F.1:9,116 PageCG HBR8574 Bulletin 100-C Contactors SP U� Allen-Bradley 104-C D I Rated Code N.O. Contacts Code N.C. Contact �/ 12D + 0 No Contact 0 No Contact yZ _ �l - - Amps 2 1 N.O.- yaaain Reversing AC- and DC -Operated Contactors Auxiliary Ratings for Switching AC Motors—AC-2, AC-3, AC-4 Installed Contacts per Contactor Ia IAl 3-Phase kW (50 Hz) Hp (60 Hz) I � I r(/ Cat. No. AC-3 AC-1 230V 40OV1415V 500V 690V 1-Phase 3-Phase 115V 230V 200V 230V 460V 575V N.O. N.C.* 9 32 3 4 4 4 1/2 1-112 2 2 5 7-1 f2 1 1 104-CO9022 12 32 4 5.5 5.5 5.5 172 2 3 3 7-1/2 10 1 1 104-012CD22 16 32 5.5 7.5 7.5 7.5 1 3 5 5 10 15 1 1 104-C160t22 23 32 7.5 11 13 10 2 3 5 7-1/2 15 15 1 1 104-C23022 30 65 10 15 15 15 2 5 7-1/2 10 20 25 1 D 1 104-C30002 1 104-MOO22 37 65 11 1B.5/20 20 18.5 3 5 10 10 25 30 1 0 1 104-C37002 1 104-C379122 43 85 13 22 25 22 3 7.5 10 15 30 30 1 0 1 104-C43002 1 104-C43022 60 10n 19.5 32 37 32 5 10 15 20 40 50 1 0 1 104-C60002 1 104-C60®22 72 100 22 40 45 40 5 15 20 25 50 60 1 0 1 104-C72002 1 104-072022 85 100 25 45 55 45 7-1/2 15 25 30 60 60 1 0 1 104-C85OC2 1 104-C85022 97 130 30 55 55 M 10 15 30 W 75 75 1 D 1 104-C97= 1 104-C97022 * The N.C. auxiliary contact is supplied as pact of the mochanicaVolectrical interlock. (2) Coil Voltage Code and Terminal Position The Cat. No. as listed is incomplete. Select a coil voltage code from the table below to complete the Cat. No. Example: 120V, 6OHz: Cat No. 100-009010 becomes Cat. No.100-009D10. M 12 24 32 36 42 48 100 700- 110 110 120 127 200 200- 220 208 200- 240 220- 230 230 230- 240 400 400- 415 550 80050R Hz K V W X Y KP — ❑ P S KG L —— F — VA— JL G L C60 Hz Q J — V — X — KP — ❑ — — KG H L — — —— — — C KJ KYKP — K❑ — — KG KL;: — — KL# KF — KN — — # Not available on 1001104-C90 or -097 contactors. DC Voltages M 9 12 24 36 49 48-72 60 64 72 90 110 110. 125 116 125 220 220- 250 1 230 250 100-CD9...C43 3tandard w1611ntegiated Dlode ZH ZO Zl zw ZY zz ID ZG g ID ZP ZS ZA ZF — Z7 — — — DJ — — — — — — — — — — — — — Eledronic with Integrated Node — ED LY — — — — — ED — — 100-CBo_,.C97 with Integrated Dlede OH DO OJ DW DY — DZ D9 DG OE DD — DP D3 DA — DF DT �j ELEMECH 630-499-7elemechinc.com 080W Rm 0 Device Tag: M1-F/R oat 6/14/2021 ManuE:.PNo. Allen-Bradley: 104-009D22 By. CG Job Number: Page# HBR8574 ection6Pa 1/1 e48 PanelViewT" 800 �� �S � Allen-Bradley Feature 4 in. O 7 in. 10 in. ,on 0 M 0 Resolution 480 x 272 WQVGA 800 x480 WVCA I 800 x 600 SVGA DisplayType TFT touch screen, wide LCD Display Hour 40,000 hours Colors MW 65Kcolors Backlight LED Power Supply 24V DC Processor, CPU Speed 800 MHz Operator ln9 Resistive touch and tactile Resistive touch function keys ` Internal Storage 128 MB 256 MB RAM lir' 128 MB DDR 256 MB DDR Operation System Microsoft Windows CE 6.0 Real-time Clock With Battery Yes Operating Temperature 01...501C R5232/RS422/485 (isolated) Separate RS232 and R5422/RS485 connectors Ethernet 10/100 Mbps 1 USB Host (USB 2 Yes microSL) " Slot Yes Product Dimension (mm) (Height x Width x Depth) 116 X 138 X 43 144 X 197 X 54 225 X 287 X 55 Panel Cutout (mm) 99 X 119 125 X 179 206 X 269 (Height x Width) Weight .,ML 0.35 kg (0.76 lb) 0.68 kg (1.48 Ib) 1.57 kg (3.41 Ib) Front Bezel Protection IP65, NEMA 4X, 12,13 Certification cULus listed; Class 1 Div 2, Groups A,B,C,D,T4A, CE, RCM, KC, RoHS ,A FLgMECH 630-499-7080 •—w.elemechinc.com ManuE:. PNo, Allen-Bradlev: 2711R-T4T Rev: Device Tag: 0 Date: O 1 U 1 6/14/2021 Job Number: Page# 1/1 BY. CG HBR8574 ection 6 Page E100 Electronic Motor Overload Relay �• Ti � 1 s cfl9 �� Bulletin 193-1EF - Single- & Three-phase Devices • Trip Class 10,15, 20, 30 • Manual or Automatic Reset IM Allen-Bradley . Nncx we LL AuiongTioN CR U� Mounting Options Current Range ]A] For Use With Cal Ma• IEC Contactors 0.1-0.5 100-CO9...C23 193-1EFAB 0.2..10 193-IEFBB 1.0- 5.0 193-IEFCB 32..16 193-IEFDB 5.4...27 103-IEFEB 5.4...27 100-C30...C55 193-IEFE D 11...55 193-IEFFU 20...10 0 100-C BO...C97 193 -1 EFG E Electrical Specifications Control Relay Ratings Motor/Load Ratings Anr&M bd"6 AaXlhw 1Ratl"q VLl,lll251L3,2111, QT2, 643 Standards Compliance MR PLO. y N.C. Terminals Type N enmats Awe Faminal nir, OR,!—(SA22.2, No. 60947-4-1 PROTherms cumeu 6me) BM 59k Wh 2.5 k R31 UA Pares hrnhl'anwimge u, MAC EN 60947-4-1 Conlad 119ieb0hy nY. SmA Paled Opeimwgwhage U, IEE M. Paled lr ialion YoltKi, (it.) MAC Rated Opnmingwhage Oa UL SON AC UL 60947-4-1 Rnled Operating wN9K Ule3IEC 56VAC Pass -the slyle6erires GBf114048.4-2010 Rated Operating Lt]AeieW UL NOV AC AatN lreulallanwluge Ul my IC 8600-3Aio,;2GVACI15h(,124UVAC1 11'KJOpnathgVahageu iEE IaOYAG 51/T11364,GB/126572,SJ/1 Rmed Opaadng Cunmt ltj coon. a A(6n120V AC 4 aCsaln124ov Acl AalLtl ope'amgwnageu Ul smvAC 11398 Rmij 0.22 A{31125Y BCi. 0.11 A @25UY OCl 'Rated Impulse Village lUl,�1 6kV AC rintmum Operadeq Current 10 w o, Sy DC Patty Operminq Curremy see pege4 Rming 0nignellon N.O. C600 / N.C.96001ACI P E Frequenry 45...85 Ne X9.i Xc.liw Inc) utihalkn cidequry ACHISO 13 B800VARelinq 3600VA-W360110reak Environmental Specifications CE00YARalinq te00VA make i 1BOVA break AAX96irte oeanoed Rnlnq Arxnaay NatNq Rwo VA Meting 21AM make/ 2M break 9ri8ww17•w!•w�w $[page io...45 eC(io.. HhSopl Cerliticalions Oppmmq(open)m -29_e659C(1._.148°F1 rpWs Listed -File Na. F14M Overload Protection Opemnng(mdaed3 -20 M'CI-h-.M'FI-2R-rss^c(a._.m^FI CEMarked "'""'Airy RCM notmedy C-tido Anribmo 1111-0-9 Operating 5..95%Nen-conden6ng 62%rdali. humidry Co. IN. WACE I Cat Xa t93-IEf, 9!!-IEF Oamp Hcat-Sieadv5late A65 Typeel Riley kwhientCampemmed Time Way P..loss Sanitise leer EC 6BB68-2-281 _ 93%rdmiohurnidiry.40°Cp04°F156dap RINA Nawnm Relay Sand scale vamp Heal - cecsc(per 93%relatne rumldlry. 25V40% In °Fn04 °Fl 71 pNY(GL FLAsellinq WHY Uial IFC 60O68-2-301 Cycles UP Paling 120, FIA COO nq Method Nelunl mnratlon [CC Trip Win10.20 Vibrati 1p,y5,2q,39 pcOI, 9lper IEC BB-261 Opermiig3G N( Resat Mode Manual Wtmark a Raney Shock (per IEC 68-2.27% pperdinq 30G MC Auto Peseo scars at A%TCu power wnena ned operaYmg fm2minmeswhensdrpowerd ryae�mnm mhwac 2COOm Environmental Protection Use Perlod 25 andoatl Pesd Lend venal Revel ran occaan0me bypressineum manual pmm�onrnal.-rn, Po6mlon0agrw3 (China RoHS) fpudun1gl Fxmm�lc PesxlFxn irlpuslcanenMoaur aelox m%rtu. 0egreeW PrpeVllon ego [hall of permit IP20 MoroccoR ulalor Certification e9 Y EL9MECH Rev: a Device Tag: ,A&'777' i INC Date: O U 630-499-7080•—W.elemechinc.com 6/14/2021 ManuE:. PNo, By. Job Number: F.1:9,116 Allen-Bradlev: 193-1EFCB CG HBR8574Pageso Bulletin 800T/H 30.5 mm Push Buttons Emergency Stop Operators 2-Position Red Trigger Action Twist -to -Release, Non -Illuminated • Tamper resistant - f p tbf-panel mounting and non -removable operator head • Compliant with gbbal E-stop st dald4, irlc[uding FN JSC 13850 and EN 60947-5-5 14 40 Q& C.L Na Wff-? XJE76 Cal. Ale. 9007 TFXLEM CA Na aper-MM SM �& Ind Allen-Bradley Opn PaMtlon rype 4A3 Type4/4x/13 45 mm Pastic 1 61 mm R4afal KaY Ralaaas A5 mm Plastic Confect Type w h Cal Na.e4 c t No..§ Cet. No..• Cat No.--t Nn mntacb a0T-TFxye a0ar-TFIRT6 eOaRTF9Xa 970H-TFlixTa 1 MC_ 8mF%TED2 T-T ✓ID01T-TF%LT02 R001-TRK802 81%1H-TFRV6D2 i N 0_ - 1 N C_ MX0 aOOT•TFItTaASMCA- arorrc- 1en45 MoTo tPwaw acmrc_ FWA04S I AWHC-TFR Mis hngw-sale content hock ta—. acid a C to the ral. — c.empb Cat No. RMTC-TFXT6 w AWHC-TFp%T6_ nrdw a d� weh a Nmbd 180 mm) plastic Iwad atltl Me bner Jana X Ee npb: Cat Np. SOOT-TFYJT04 w 800H-TFRN.ITM order Cal. N. HOOT-TF%JET6 pr 8MH-TFR%JETfi_ io wdn Cat Na 800TC-TF%LEr8nA5_ a Pro,dw x h tw. D018 keys, - 3e11-mpMwi 7 cwrteR blp Jc. 800 T — T a b a Protection Ratio Coca oescnptidl T Metal. type 4/13 N Plastic. T e 4/4XJ13 b Fnger-Safe Guards Code Descnptw Rlank I N. guattls C Guards on temtaals r Head TAt SOOT 4Ap3 Code Description am" 4TV"3 Coda FX Standard 145 mm) mushroom head FR% FXJ Jumbo (60 mm) mushroom head FRXJ FXJE Jumbo (60 mm) mushroom head with'E-STOP" FRXJE FXK 45 mn mushroom head key release FXL 63 mm andd'�o alanmum head FXLE 63 mm anodized A-- head wrth'E-STOP• d Release Function Carla Color efartk I Key rM--X T I Twise release Met' x = Closetllo = open K Configurable Doty wW, FXK head type Mr. i E LEM EC2 630-499-7080 --w.elemechinc.com ManuC,.PNo, Allen-Bradlev: 800H-TFRXT6D2 FX T 6 D2 C d e A Standards Compliance UL 506 CCC Certifications UL Listed (File No. E14840, E70314 Guide No, NKCR, NON) CSA CArt'dted (File No. LR1234, LF111924) CSA C22.2, No. 14 ENAEC: 60947.5-1 GIXrtBrit efpck(s1 Coda out Position Descdpbon In BWt No contacts on operator Standard 01 O x 1 N.O. 02 X 0 1 N-C, O/ X 0 1 NGLR. A K x 1 N.O. - 1 N.C. Al X Ox 1 N.O. - 1 N.C.L8. AS X 00 2 N,C.LB. PBnTUFF)Low ) 01V 0 x 1 N.O. 02V x O 1 N.C. D4V X O 1 N.C.LB. AV X O 1 N.O. - 1 N-C- Cless 1. Div. ZrZone 2 Logic Reed b1R O x 1 N-0. 02R X O 1 N.C. AR X 1 N.O. -1 NC Seated Switch D1P O x 1 N.O. D2P x O 1 N.C. O X x 1 N.O. 0 1 N.C. SlarJlehls Sealed Switch D1Y O X 1 N-O- 02Y X 0 1 N.C. AY X O 1 N.O. - 1 N.C. Rev: 0 1 Device Tag: Date: P B 1 6/14/2021 Job Number- By- CG HBR8574 ection 6 Page Accessories sP o� Allen-Bradley tap30.5 mm Push Buttons Shallow Block Pen7UFF- (Low voltage) Logic Reed Block sealed Switch Wock Stackable Sealed Contact Block Switch Black P-TUFF Logic Reed Sealed Stackable Sealed Shallow Block— )Low Voltage) Bill It.- Blockl Switch Blocltj Switch Blocq Contact Type Cat W. Code CaL No. Code I CaL No. Code cat. No. Code Cat No. Code 1 N.O. 118BFxcl D 8t107-%D1v H 9GRr-XD1R v NOT.xolp R 8WT-%UIY 5 1 N.C- W"-XD2 E awr-%ow U OW-XD2A w WOT-XD2P S Wff XD2Y 6 1 N.O.P.M. 90aFXD3 G 600rr-xo3v I 1 N.C.LB. 90a6XD4 J 800T-xo4v O — — — — — — 1 N.O. - N.C. BaBT-XA A aW7-XAY F GMT XAR T a807-XAP P a001'-XAY 7 2 N.O. 880'r-XA2g M — — 800LXA2R5 Y — — 808T-XA2Y 8 2 N.C- 88Dr-XA4 N — — 8apr--XA4R 2 — — RWr--XMY 9 1 N.QLB. - 1 - 1 N.C.LB. - 1 N.C. 88Br-xA7 C — — — — — — — - Note: Modular sAix cad. can be used when specifying selector swhches with multiple contact blocks. Stackable Sealed Switch Contact Ratings PenTUFFT" (Low Voltage) Contact Ratings Minimum DC: 5V, 1 mA Minimum: 5V, 10 mA (digital); 24V, 1 mA (analog) Maximum thermal continuous current Ith 2.5 A AC/1.0 A DC. Bulletin Maximum continuous current iu 2.5 A. Bulletin SOOT units have 800T units with BOOT-XAV contacts have ratings as follows: control circuit ratings with sealed switch contact blocks as follows: Max. opertnl Utilization Category Rated Operational Currents Max Opertnl Utilization Category Rated operational Currents volts a IEC NEMA Volts Uc Make Break Volts U. IEC NEMA Volts U. Make Break AC -15 C300120'-'300 1800VA 118.0VA AC 300 -1C300120.3DO 1800VA 180VA AC 0.120 15A 5A 0...120 15A 1.5A 24...150 2BVA DC 150 DC-13 R150 DC 150 DC 13 0150 24...150 6WA 0...24 1.0 A 0...24 2.5 A MaxDuty, Contact Rating Maximum thermal continuous current Ill, 24 A. Pilot Duty — 120V AC, 12 A; 24V DC, 10 A Motor Ratings — 120V AC, 1.5 Hp; 240V AC, 3 Hp; 24V DC, 10 A FLA/60 A LRA Logic Reed Contact Ratings Minimum — DC: 5V, 1 mA Maximum — DC: 30V, 0.06 A, AC: 15OV, 0.15 A Should only be used with resistive loads. Product Certifications Certifications UFVUL, CSA, CCC, CE Standards Compliance — CE Marked NEMA ICS-5; UL 508. EN ISO 13850. EN 60947-1, EN 60947-5-1, EN 60947-5-5 �j ELgMECH a Device Tag: p g3 Date: 630-499-7080 • www.elemechinc.com 6/14/2021 Manuf.:.PNo. ey.CG Job Number: T.1:9,116 Allen-Bradley: 800T-XD2 HBR8574 Page 52 30.5 mm Push Buttons S� Allen-Bradley 800 T — A 1 a b C d e a d Prpta4tien Rating Cobr cep Geda Desedptlon Cafe Oasenp0m T Mehl, Type 4/13 0 Used ony when wtlwing H Plasgc,T U4M3 Opembr Type UWDH% Green b z Black Finger -Sale Guerds 3 Oranges Code Description Cclw C_ " Ne guards DBet-P C mGuercls on tenninals 4 Greys C 5 V0r e� Operates Type S Red 80pT 800H 7 Blue Type Dnsedptim Type 9 WIpW 4113 4/4%l13 Coda ends e A Flushhead AR ac Spyl MUShmmr Head B Extended head BR �� Oa¢r1P0m D Mushroom head DR J5 Jumbo mushrodn heed — Mushroom Head phM � less col�rcap OW( L§ Jumbpmushnpmhead— �� metal guertled head csR Nate: Special mushroom head Booted heatl Ri epti, enlyapplyte mushroom head ope - I rype code ONn (table 0 A f IF Contxt Blmk(s) Code I Description Blank No cmtacts Slarld.d D1 INO- D2 1 N.C. D3 1 N.O.E.M. 04 1 N-C-LB. D5 1 N.O.(Min] DB 1 N.C-(kfnQ Al 1 N.C-L.B--1 N.O. A2 2 N.04 A4 2 N.C. A7 1 N.C.L8.-1 N.C. Specifications- leepmeal Contact raen95 RMer tp ins cd4acl Iaetgs taboo m page 10-4. pelagic 51mrg[h 2200V for arse minute. 13g0V for one mirwte ILagk Reedl IDII cal dealgn life cycles 1 O00 Op0 a1 mu.. tared laid. 2110 C00 at maa, rated bad (Logic Heed) Certifications UL Listed (File No. E14B40, E10314 Guide No. NKCR, NON) CSA Certified (Fire Ne. LR1234, LRI 1924) CSA C22.2, No. 14 Abrmlon 10...2000I , 1.52 mmdieplacanent (peas-b-peaty rraxl 10 G max. (except Loge Reed Shock In yds care wave br 11 ee .25 G (wntar:l 1,,,641 artl m damage st 100 G ner)es of proLaction Type 114112113 (BOOT); Type 1M43/12/13 ("H). ENAEC 66 IP6 Metlswi'cak d®ign life cyrJ® 10 OOn 000 mk:. P h brmena (Moment (Momentary, xluminateal 930 Onn mb. (Ptel}Pu1Nw:s1-lo-release] 250 Ono mLn. 3elec<w Sw+tchea (Nan-nluminalxdl 1 nOn OOn min_ (lllumineletl. rNadl 200 000 mn. Pelertiwrrbre 250n0 min. A 01her desks 2m 33b mk. �Idad a�mbn shallow, minl. Nd 1p.>`w uiw contact %bear, slow, dpuae make and ereaa Le9cRsea end salad switch cwrcan blocky' Single Creek m e5c 1Yae gsuge/pwmi:rel axew tar9ue 418-. i4 AWG lxla_.l P Max nmvl! e.. a -in Typkal operetug times Opemtxm wnhaa canon blacks Flesh, ameMed hmen, stardom mushmpm, 1m plane miahhrowm 2 mm_ Jumbo and mrtendad aluminum mushroom head: 3% Es mra_ MaiMeined seleclw swildl: 3b'ns11, mmr. Spdrg return sekdn swhohes 36 inelb Ic slap 112 in -lb b mtlm IIhmY:aletl push bu0wm end p:eh-U,-teat pill fiwft 5 b rmx. 2-poeilim ah-pua 5.0111 mu. push or pull &pminim pull:-pri a Ib nmx. P: to in Position w P141 m o 1n Position (13 R, max pW to a.4 position) Twte1-to+slaaae w glary-pWl 9 bs rnae. puan w Ppl 30 inyi max- tykt, 6 kroz minimwn re(snn PgenewriSlsr RotaSwRu 1gr9ue 3_.12 ham; stalspirg lwgue lg bNb fmbim.4ml Cdxad hocks S�daa 1 b Logic Read l b—. Sealed srritM 3 b rrex. at 0.205 n_ purger trarN Statksbk aeekd awilph 1 b ntax. M Ddy 1 A R, nrex F-TUFF 1A b nrex Sell W-0 1A b Opwetlrg 40....131'F 140.--a55'C1 Tengars[ue mge Staege 'F (40...a955'C1 Naas Opemling iempwaturm below Ireezing am based m 0:e abaenw d mddwe sd ligdds. Cwmdi yaw kcal Rot ti lwtonre0on sales Dance w aDDIIcat d'e46u1or Id use in bwel tempxaNre epplkel4om. Homdily 50...RH irorrl 77...140'e 125...60'C) Par Procedure IV of MIL-STD-910C, Metlmd 507.1 cycling test ELMECH Rev: a Device Tag: A4 �yN� PB3 Date: 630-499-7080,—w.elemechinc.com 6/14/ )n )I Manu.,, PNG! Job Number: Page# 1/1 Allen-Bradlev: 800H-AR2D1 ey. CG HBR8574 ection6Pa RM22TR33 Schneider Modular 3-phase control relay, 8 A, 2 CO, O E l e c t r i c 380...480 V AC Main Range of product Zelid Control Product or component type Modular measurement and control relays • • Relay type Control relay • Phase 3 phase .• Relay name RM22TR Relay monitored parameters Overvoltage and undervodage detection • Phase sequence Phase failure detection Time delay type Adjustable 0.1...30 s, +1. 10 % of the full scale value on crossing the threshold TI Switching Capacity in VA 2000 VA Measurement range 380_480 V voltage AC Complementary Reset time 1500 ms at maximum voltage Maximum switching voltage 250 V AC Minimum switching current 10 mA 5 V DC Maximum switching Current 8 A AC [Us] rated supply voltage 380.. 480 V AC Supply voltage limits 304...576 V AC Operating limits • 20 %+ 20 % Un Power consumption in VA 15 VA 480 V AC 60 Hz Voltage detection threshold < 10D V AC Supply voltage frequency 50...60 Hz +1- 10 % Output contacts 2 C/O Nominal output current 8 A Setting a=mcy of the switching +/- 10 % of the fir• sole threshold Setting accuracy of time delay lop Time delay drift — 0.05 % per degree Centigrade depending permissible ambient air temperature — 1 %within the supply voltage range Hysteresis 2 %fixed selectable Run-up delay at power -up 650 ins Maximum measuring cycle 150 m9 measurement cycle es true rms value Threshold adjustment voltage 2.,20 % of Un selected Voltage range 3841 480 V phase to phase Repeal accuracy +I- 0.5 % input and measurement circuit +1- 3 % time delay Measurement error � 1 % over the whole range with voltage variation a 005 %f°C with temperature variation Response time — 300 me Overvoltage category III IEC 60664.1 III UL Solt Insulation resistance > 100 MOhm 500 V DC IEC 60255.27 Mounting position Any position Connedions - terminals Screw terminals, 2 x 0-5_2 x 2.5 min' AWG 20 AWG 14) solid without cable end Screw terminals, 2 x 0.2...2 x 1.5 mm' AWG 24.. AWG 16) flexible with Cable end Screw terminals, 1 x 0.5...1 x 3.3 min' AWG 20.. AWG 12) solid without cable end Suety terminals. 1 x 0.2...1 x 2.5 min' AWG 24.. AWG 14) flexible with cable end Tightening torque 5.31...8.85 Win (0.6...1 N.m) IEC 60%47-1 0.1i ELgMECN Rev: 0 Device Tag: P F R 1 Date: 630-499-7080.www.elemechinc.com 6/14/2021 n9inuf:. Plvo, _BY. Y Job Number: Page 1 ; Telemecanicue: RM22TR33 CIS HBR8574 q.H Housing material Self -extinguishing plastic Schneider ;o Status LED Relay ON LED Yellow) E I e c t i i c Power ON LED Green) Mounting support 35 mm DIN rail ENIIEC 60715 Electrical durability 100000 cycles • • Mechanical durability 10000000 cycles • Utilisation category AC-15 IEC 60947-5-1 DC-13 IEC 60947-5-1 AC-1 IEC 609474-1 DC-1 IEC 609474-1 Safety reliability data MTTFd - 388.1 years B10d - 350000 Contacts material Cadmium free Maximum Width 0.89 in (22.5 mm) Net Weight 0.20 lb(US) (0.09 kg) Environment Immunity to micnobreaks 10 ms Electromagnetic compatibility Immunity for residential, commercial and IigMyrrdusdial environments ENIEC 01000fr1 Immunity for industrial environments ENIIEC 61000-fi-2 Emission standard for residential, commercial and fight -industrial environments ENIIEC 61000-6-3 Emission standard for Industrial environments ENIIEC 610o0-6-4 Electrostatic discharge 6 kV contact discharge)level 3 IEC 610004-2 Electrostatic discharge 8 kV air discharge)level 3 IEC 61000-4-2 Radiated radio -frequency electromagnetic field immunity test 10 Vimlevel 3 IEC 610004-3 Electrical fast transienllburst Immunity test 4 kV direct)level 4 IEC 61000-44 Electrical fast transiendburst immunity test 2 W capacitive coupling)Ievel 4 IEC 61000-44 Surge immunity test 4 kV common mode)level 4 IEC 61000-4-5 Surge immunity test 2 kV differential mode)Ievel 4 IEC 61000-4-5 Conducted and radiated emissionsciass R group 1 CISPR 11 Conducted and radiated emissionsdass B CISPR 22 Standards EWIEC 602551 Product certifications CSA CCC EAC China RoHS RCM CIE GL UL Ambient air temperature for storage 40...158 -F (40...70 -C) Ambient air temperature for operation 4...172 T (-20... 50 "C) 60 Hz 4...140 T (-20... 60 °C) 50 Hz AC/DC Relative humidity 93...97 % 77...131 T (25...56 °C) IEC 60068-230 Vibration resistance 0.075 mm 10...58.1 Hz) not in operation IEC 60068-2-6 1 gn 10...58.1 Hz) not in operation IEC 60068-2-6 0.035 mm 68.1...150 Hz) in operation IEC 60068-2-6 0.5 gn 58.1...150 Hz) in operation IEC 60068-2-6 Shock resistance 15 gn 11 ms) not in operation IEC 60068-2-27 5 gn 11 ms) in operation IEC 60068-2-27 IP degree ofprotection IP20IEC 60529terminals) IP40 IEC 60529 housing) IP50 IEC 60529 front panel) Pollution degree 3 IEC 60664-1 3 UL 508 Dielectric test voltage 2.5 kV AC 50 Hz,1 min IEC 60255-27 . EL gMECH Date: 0 Device Tag: P F R 1 630-499-7080 • www.clemechinc.com 6/14/2021-F Manuf:.'No: Job Number: agen Telemecanique: RM22TR33 By. CG HBR8574 2 2 MicroLogix"' 1400 / 1766 Allen-Bradley Small Programmable Logic Controller c&US I Overview The new Allen-Bradley* MicroLogix'" 1400 from Rockwell Automation complements the existing MicroLogix family of small programmable logic controllers. MicroLogix 1400 combines the features you demand from MicroLogix 1100, such as EtherNet/IP, online editing, and a built-in LCD, plus provides you with enhanced features, such as: higher I/O count, faster High Speed Counter/PTO and enhanced network capabilities " Take advantage of the built-in LCD with back lighting to set the Ethernet network configuration, display floating point values on a user configurable display, display OEM logos at startup and read or write any binary, integer and long file elements in the data table. Controllers without embedded analog come with 32 digital I/O count, while analog versions have 32 digital 1/0 and 6 analog 1/0. All versions can be expanded using up to seven 1762 1/0 modules - the same I/O modules that MicroLogix 1100 and 1200 utilize. Three embedded communication ports provide you with superior communications capabilities. MicroLogix 1400 offers an isolated RS232C/RS485 combination port; a non -isolated RS232C port; and an RJ-45 port for 10/ 100 Mbps EtherNet/IP peer -to -peer messaging. Similar to the rest of the MicroLogix family, MicroLogix 1400 is programmed with RSLogix 500 programming software (Version S.1 and above) as well as new RSLogix Micro programming software. �j �LEMECH Dot ' 0 Device Tag: P LC1 fi30-499-7080 •www.elemechinc.com fi/14/2021 Manuf.:. PNo: Job Number: Page n Allen-Bradlev: 1766-L32AWA By. CG HBR8574 iq_j/2 SF Allen-Bradley N icroLop 17661326WA 1766•L32AWA 1766-L32BXB 1766-132BWAA 1766 L32AWAA 1766132BXBA Inpurl'o—r 120/240VAC 24VDC: I 120/240VAC 24VD(' As Memory non-volarilc battery backed RAM User Program ! Uscr Data Space 10 K / I OK configurable Data Logging / Recipe Storage 128 K (without Rccipc) / up to 64 K (ahcr subtracting Data Logging) Battery Ruck -up Yes Rack -up Memory Modulc Yes Digital Inputs (12)Fast 24VDC (8) Normal 24VDC (20)120VAC (8) Normal 24VDC (12)Fast24VDCM(,) (20)120VAC (12)Fav 24VDC (9) Normal24VDC Diginl Outputs (12) Relay (12) Rclac (6) Relay (3) Fast DC(12) (3) Normal DC(3) Relay (6) Rclay (3) Fast DC Normal DC Analog Inputs / Outputs None spurs / (2) Voltage Outputs Scrial I'orrs (I)RS232C/RS485' . (1)RS232C' Scrial PmrocoL, DFI Full Duplcx,DFI FUfDuplc-Mwct/Slavc,DFI Radio Modern DHA85. Modbus RTU Mastcr/Slavc, ASCII, DIN 3 Slavc Ethernet Ports (1) 10/ 100 EcherNedl P pot[ Ethernet Protocols FcherNccYIP mewgingonly Trim potentiometers 2 Digital HighHz Up to 6ehanael,@ N/A Upro 6.hand,e 100kHz Up,.6.homed, IOOkHz N/A Up 6ehannL]I 100WH Real Time Clock Yes. embedded PI D Y , (limited by loop and,rack memory) PWM/PTO 3 channel PTO 000Wz)\PWM (40kHz) N/A 3 channel PTO (IOOkHz)\PWM (401LHz) Dual Axis Servo control 1-hmughcmbcddcd PTO N/A Through cmbcddcd PTO Embedded LCD lcs Hoaring Point Math Yes Online Editing Y" era Opting Temperature -20' C to+60 •C Stonge Temperature -40°C(or -30'C)as+8i C - ELEMECH 630-499-7elemechinc.com 080 • �W 0 Device Tag: PLC 1 Date: 6/14/2021 ManuE:. PNo: Allen-Bradlev:1766-L32AWA ay. CG Job Number: HBR8574 Page p 2 2 Sync DIN Rail Power Supply a 24V 30W 1 Phase (NEC Class 2)1 DRS-24V30W1 NZ AELTA Model Number: DRS-24V30W1NZ Unit Weight: 0.11 kg (024 lb) ff(ffN(lffll Dimensions (L x W x D): 75 x 21 x 89.5 mm f (2.95 x 0.63 x 3.52 inch) , = Safety Standards r CE Au us °L�- L-Z� �1141fp". CB Certified for "HdAde use f f If I Sync DIN Rail Power Supply Model Number Input Voltage Range Rated Output Voltage Rated Output Current DRS-24V30W1NZ 85-264Vac(120-375Vdc) 24VJc 1.25A Model Numbering DR 5— 24V 30W 1 N Z DIN Rail Product Series Output Voltage Output Power Single Phase NEC Class 2 Without DC OK S — Sync Series Relay Contact Specifications Input Ratings ! Characteristics Nominal Input Voltage 100-240Vac Input Voltage Range 85-264Vac Nominal Input Frequency 50-60Hz Input Frequency Range 47-63Hz DC Input Voltage Range' 120-375Vdc Input Current < 0.55A @ 115Vac, < 0.35A @ 230Vac Efficiency, at 100% Load > 87.5 % @ 115Vac, > 88.0 % @ 230Vac Max Power Dissipation 0% load < 0.5W @ 115Vac & 230Vac 100% load < 4.5W @ 115Vac & 230Vac Max Inrush Current (Cold Start) < 20A @ 115Vac, < 40A @ 23DVac Leakage Current < 0.5mA @ 264Vac (Neutral to PE terminal) 'Fulfills test condifions for oc input. safety approval fm Do input ran Ee omained upw requestRev. �j ELgMECH 0 Device Tag: Psi pat 080 • www 630-499-7-elemechinc-com 6/14/2021 ManuE:. PNo: Delta: DRS-24V30W1NZ sy- CIS Job Number: HBR8574 Paso Output Ratings/ Characteristics" Nominal Output Voltage 24Vdc Factory Set Point Tolerance 24Vdc d:2 % Output Voltage Adjustment Range 24-28Vdc • • Output Current 1.25A (30W max.) Output Power 30W Line Regulation c 0.5% (® 85-264Vac, 100% load) Load Regulation a 1.0% 85-264Vac, 0-100% load) PARD— (20MHz) < 75mVpp A > 0°C to 70°C c,=pp @ O°C to -20'C Rise Time c 30ms @ nominal input (100% load) Start-up Time c 2,500ms @ 115Vac (100% load) < 1,000ms Q 230Vac (100% load) Hold-up Time > 20ms @ 115Vac (100% load) i > 100ms @ 230Vac (100% load) Dynamic Response (Overshoot & Undershoot O1P Voltage) t 5% (a] 85-264Vac input, 0-100% load (Slew Rate: 0.1AIpS, 50% duty cycle @ 5Hz to 1 KHz) Start-up with Capacitive Loads 3,000VF Max "For power de -rating from <-10`C to -2TG. and 55T to 70'C, see poker de -rating on page 3. " PARD Is measured vain an AC coupling mode, 5cm wires, and in parallel with 0.1 pF ceramic capacitor & 47pF eleclmlydo capacitor_ Mechanical Case Cover 1 Chassis Plastic Dimensions (L x W x D) 75 x 21 x 89.5 mm (2.95 x 0.83 x 3.52 inch) Unit Weight 0.11 kg (0.24 lb) Indicator Green LED (DC OK) Cooling System Convection Terminal Input 3 Pins (Rated 30OV116A) Output 2 Pins (Rated 30OV116A) Wire Input Output AWG 22-121 AWG 20-12 Mounting Rail Standard TS35 DIN Rail in accordance with EN 60715 Noise (1 Meter from pourer supply) Sound Pressure Level (SPL) < 25dBA Environment Surrounding Air Temperature Operating -20'C 1o+70'C (Cold start at AO'C ® 40% load) Storage -40'C 1o+65-C Power De -rating -10'C to -20'C de -rate power by 2% 1 °C > 55°C de -rate power by 3.33%1'C Operating Humidity 5 to 95% RH (Non -Condensing) Operating Altitude 0 to 2,000 Meters (6,560 H.) Shock Test Non -Operating IEC60068-2-27, Half Sine Wave: 5OG for a duration of 11 ms; 3 times per direction, 9 times in total Operating IEC 60068-2-27, Half Sine Wave: 1 OG for a duration of 11ms; 1 time in X axis Vibration Non -Operating ILC 60068-2-6, Random: 5-50OHz; 2.09Gms, 20 min per axis for all X, Y, Z directions Operating ILC 60068-2-6, Sine Wave: 10-50011z; 2G peak; displacement of 0.35mm; 1 octave per min; 60 min per axis for all X. Y, Z directions Pollution Degree 2 - ELEMECH Rev: 0 Device Tag: ter. PSI Date: 630-499-7080--w.elemechinc.com 6/14/2021 Manuf.:. PNo: Delta: DRS-24V30W1NZ By: CG Job Number: HBR8574 Page N iq_t2/3.�Q Protections Overvoltage < 34.BV, SELV Output, Latch Mode Overload 1 Overcurrent 105-160% of rated load current, Hiccup Mode, Nor1-Latching (Auto -Recovery) Over Temperature < 75"C Surrounding Air Temperature @ 100% load, Latch Mode Short Circuit Hiccup Mode, Non -Latching (Auto -recovery when the fault is removed) Internal Fuse T3.15A Degree of Protection IP20 Protection Against Shock Class I with PE' connection RE'. Primary Eajh Reliability Data MTBF Telocrdia SR-332 > 7DO,000 hrs UP: 115Vac & 23OVac, O/P: 100% load, Ta: 25°C MIL-HDBK-217F 260,000 firs IlP: 115Vac & 231[)Vac, DIP: 100% load, Ta: 25"C Expected Cap Life Time 10 years (115ac & 230Vac, 50 % load Q 40°C) Safety Standards ! Directives Safety Entry Law Voltage SELV (EN 60950) Electrical Safety TUV Bauart EN 60950-1 ULlcUL recognized UL 60950-1. CSA C22.2 No. 60950-1 (File No. El91395) CB Scheme IEC 60950-1, Limited Power Source (LIPS) Industrial Control Equipment UUcUL listed UL 508 and CSA C22.2 No. 107.1-01 (File No. E315335) Class 2 Power Supply UL1cUL recognized UL 60950-1, CSA C22.2 No. 60950.1(File No. E191395) CE In conformance with EMC Directive 200411081EC and Low Voltage Directive 20061951EC Material and Parts RoHS Directive 2011/651EU Compliant Galvanic Isolation Input to Output 3.OKVac Input to Ground 3.0KVac Output to Ground 0.51Nac Dimensions L x W x D: 75 x 21 x 89.5 mm [2.95 x 0.83 x 3.52 inch] � ro O 91 �.- rn N u A— O D 1:0 LO r` r` .®, RENEE 21.0 5.5 89.5 [3,521 [0,831 [0.2171 So'k ELgMECH Rev: 0 Device Tag: �rw. Psi Date: 630-499-7080•www.elemechinc.com 6/14/2021 ManuE:. PNo: By. Job Number: Page n 3 3 Delta: DRS-24V30W1NZ CG HBR8574 30.5 mm Push Buttons Selector Switches 800 T — J a b C a d Protection Rating Coda Oescripion KnoWLever Type Cperel Metal. Type 4/13 SYandad Knob N Rastic, T 4/dX/t3 R a operator Functii MainlninM b +ring ret Fnger-$ab Guerd4 5 50'a relom tram rode o4acnvrop s pm lmm &a,k Na Boards Knob Lwer- C IGuards m nala Cade Opera or Functii 17 Manlained C SMn9 return Horn Knob lnaed Calera 19 9pdre return rmm 600T B00H 20 Spring r.m horn Typo oescd TYPe Metal Wing Lever'a {A$ p lion s/4K/13 Coda Ovare[or Functi CWa Code Maintained J White JR15 Spring return horn J% Pxkn of JAX SPdrg return rmn cpkxed inbeder 141 Spdrq Ktad horn Mn�win Lwarcoloraa: ennsimz Cade Cdw Coda Cade O ter Furrcii .l4 Ratl 10 3 do an from Specifications. 2 C d e f e {cortt'dJ f (cont'd) camaMionTe camecl elccxsw ;atla OeserlPtlon Code OescdPtlen KCt KCt cam &enk Noce KC1 _ I, Oa. a2me2 �Le9u Reed KOi KO]wm rF/§ KE1 tern pp 1 N.O. -1 N.C. IBWT-XiR K01 K0l pale on while sitle 2�fi6pXARs- Ji1S 13i1 Lan BR 1 an whit IdPJ1 on DNpx 3iI§ 1(R]wm side RIS KT1 ran Sealed 6wilch mg K1T � ne skp 311} KUl can BP �AOOT-1UPs— en hlt ,I —an hlmx cpntaneloaa :ode 0� riP>•un gait No contacts on opera[ 3lackahN 3ealetl 3wKch A Sundertl tNO.-1 WC. skis Ay 1�OOT-%aYm Wile sitla BY 2AOfiT-%AYB— Ion wM1he sitla/l on black side e -2 N.C. RRpp{_gAs— 1 on whRe sitl,Y1 an bbck eda .one irwcd al �hcclgr cdma, gNaL orange. rep,aN YeItPW6 aOnly availebleon Bul BOOT, Type lm(L.v w) a 1 N.O. -1 N.C. AV s M13 operators. T n an pyerlap ram Is raquheQ wK Mr 1oca1 dlslYlDNp. 2 N,O. -2NC 2dgeF.WVs— BY 1 on white ska/I an Dlack sue § Not bk'xilh wing levers. •See 1. 11, tern selmtlp,e and assmaked droets. Allen-Bradley Mbration 10...2000 tC 1.52 mm dwlatanent (peak-tv-peaW mwtl 10 G w,n. 1u W Leg, Read) $heck 1/2 cyCe s 25 G (coma, hagaityl end m eantage a t W G sogree or pmtectwn Type 1/6/12/1318001): Tyya 11414VI2113 IBOOHI: EW1EC 611528 IPWp Mechanical design Ida cycles 10380000 min_ P-h bultms (Marentay. mn-Igimliretetl) IMonrnfay, gxmbabedl 250 am mn_ (Push-pugkaist-ta-.gapp) 250 000 — Selectsswkehes iNar1-Ilhwninaledl 1 OW 000min. limnrted. 2W 000 mb. PGendgmeters 25 ow eirL .M p mr devipas 2l%I 000ll hm Contact operation 5hagow. . arre bw-va8age mdact bb B Sbw. emAle mare and bmak Logic Reed art sealed switch � bxrcks. Single break magnetic Wire eaigeRermirW screw torque e1B_..14 AWG ieI B_ 1eMaz 0.M1y)/6_.9 b•n Typical oPemdn9 forces Op MIM wlfiW cmtact blp ks Flush, rtended butivi. standard mushroom, jumbo *Btc m,shrmm- 2 IW max. Jumbo are estendW alumirym mushroom head; 3 95 It. max. MWrttarred sela:Om awg 36 br•Ib max. Spin, return s 11OF switches 3.6 in•Ib to slop, 0.2 in•lb to ratan Illumrngted Wsh bW— and push -to -test pilot fights 5lb nMK. 2-pov PuMl Jl 8.0 lb mw. Push or VWI SPav PuM dl a Ih — Prate b In pmltien a pal to mma patina. (15 b mar_ pug m eat pasitbnj Twet-toyelease a —r PWl 9 bs rrmrL p�h a Pul W inroz max. heist, 6 n• midm reDarr PWentiumata Rdatiwal tv ,3...12 n-ur, stoppiry tarqua 12 n•Ib mmim ) CenMelM B stagdad 1 ro Logic heed 1 Ib mar. Sealed s W tch 3 Ih nmc m 020.5 In. plunges trawl St } a® .swbeh 11h— MaxoJy 1.4 b — PaHUW 1 A b Halt Shc Moni1«i 1.6 6 T Ilnahae rrige Op, 9 slnmga Mots Ope m tampxaheas b4ow fraevtg an Lased on the ate re d moistue a,d liquids Onrwult yua teal Rockwet fa .. h I sa{av ufPce a Allen�radlry eismbina ry ass In tower tanpemtam applicatiarva_ Hunidgy �j ELMECH 630-499-7080 • —W-elemechinc.com ManuE:. PNo, AI l e n-B ra d l ev: 800 H-J R2A Certifications UL Listed (File No. E14ti40, E10314 Guide No. NKCR, NOIV) CSA Ceitdad (File No. LR1234, LR11924) GSA C22.2, No. 14 Rev: Device Tag- Date: 0 SS 1, 3,4 6/14/2021 Job Number: Page# 1/1 BY. CG HBR8574 action 6 Page 1 SOOT/H 30.5 mm 3-Position Selector Switch Devices, Non -Illuminated 800 T - 1 2 C a b c d e f a Pmtection Rating Knob/Lever Cade Description Stan, T Metal, Type 4113 fftP7_ op, H Plastic, Type 474X/13 b Finger -Safe Guards Code Description Blank No guards C Guards on terminals C Knob Insert Colors BOOT 4 113 Code Description BOOH 4/4X/l3 Code J White JR Jx Packet of colored inserts* JRx Metal Wing Lever Colorst Code Color Code JA Red — JG Grey 4 IFC „ d e f Cam Optil Code Description Blank KB7 cam (std.) KA1 KA1 cam KA7 KA7 cam • CE Marked • CSA Certified —File Nos. LR1234, LR11924 • CSA C22.2 — No. 14 • EN/IEC 60947-5-1 • ENfIEC 60947-5-5 • EN ISO 13850 . UL Listed — File Nos. E14840, E10314; Guide Nos. NKCR, NOW, NISD Table 1. Cam and Contact Block Functlonaltty Table c&� cml.� c«• coa.. Blmk K87 Su Hrs Code 5�• V lama KA1 KA7 KCl KC? Imt NET 1(OI K07 Knl KM KT7 KU7 A x O O 11 11 O X O I X O O O O x X O O 11 if X O X x O X X O x 0 0%0 0 sooxoxooxooxooxooxooxxoxooxoozooxooxoxXO O XOOOOXO O%% 0 0% 0 0 0 0 x 0 0% X 0 0 0 0%% O O O 0 0 0% IS o O x o x 0 0 x O x 0 0 0 0 x O X O x x O O X O O x O X x O O X x ka x x X x 0 A X O O X O O O O X O 0 x x O O 0 O x X O O X O x X O X x O x x O x O O X O O 00xox00X00x00x00x00xx0x00xooxoox00x0x0 Axaox0000x00xx00xa000x00xx-6 xxoo0000x eooxoxooxoxo0ooxoxoxxooxooxoxx00xxxxxo W., x = Ul s wu = upon ,A FLgMECH 630-499-7080 •—w.elemechinc.com Mane£:. PNo' AI l e n-B ra d l ev: 800 H-J R5A Rev: I Device Tag: 0 Date: SS2 6/14/2021 Job Number: By: CG HBR8574 Page # 1/1 amino A Pano 1 STP Series Pluggable MPERS Surge -Trap' Expertise, our source of energy SURGE PROTECTIVE DEVICE DIN -RAIL PLUGGABLE SPD FOR `y 'u r • ANSIVUL 1449 TYPE 7 AND 2 APPLICATIONS ct � - • • RATINGS: APPROVALS;- • ANSI/UL 1449 4th Edition, • Volts (U,): 120-690VAC Type 1 Cpmponent Assembly 9„a.u,y uw-.•n ""0r"" • o9311 SpD, File Ez17 Nominal Discharge Current �' I ANSI/IEEE C62.411, C62.41.2 Rating (n)' 10-20kA C62.45 i .. • Surge Capacity: 75kA RoHS Compliant :mos'ro ru + +r.rurn Short -Circuit Current Rating S pp,, P M�oto " (SCCR):200kA ill$ GENERAL PRODUCT SPECIFICATIONS Mounting: 35mm DIN.Rail operating&Storage Temperature: —40°1te 85°C Wire Range: 4-14AWG Solid / Stranded 10 Visual End of Life Indicator REC= End of Life Terminal Torque: 35,4ibs-in Remote End of Life Indicamr: NU/NC Cry Contact Degree of Rictedion: IP 20 Frequency: 50.60 Rz Flammability: UL94VO I -POLE, SINGLE-PHASE, 2-WIRE Catalog Number NominalVoltage Maximum Continuous OptratinliVoltage (MCOV, VAcI V0112g0rctection Rating STP720P0?[M) 1Z0 175 600 (VPR. C) '.P12,: ... mpl.g SP07U175 1� 20 STP230P0J(M) 240 275 - - 600 - SPo7U275 20 STP277P07IM! 277 320 coo SP07U320 20 STP347PW(M] 347 42CI B00 SP07U420 10 11112,301.1i[MI 1 120240 v5 - - 350 600 - - 1800 9P07Ull5 20 STP480507(M) 240/480 275 550 coo 1200 SP07U275 20 t DELTA. STP240907(M) 240 - 275 - 550 903 1800 SP07U275 20 STP460007(M) POLE,3. 4B0 550 1100 1500 3000 SP07U550 ID CataloR Number NominalVokage Maximum Continuous OporotirgVoRsige (MCOV, VAcj V.1t.g. Nct,,cti.n Rating (VAC) (VPR,VACI rep12cement plug 1. JkAl STP208Y07(MJ 120/208 175 350 600 71200 5P07U175 20 5TP480YW(M) 277/48U 320 640 1500 2500 5P07U320 ZU STP600YU7(M) 347/600 420 - i" 1500 - 2500 SP07U420 10 STPG90YC?[M[ 4001690 1550 1100 1503 2500 SPOJU550 10 ri ELgMEC►-► Device Tag: S U R 1 Date:0 630-499-7080 •www.elemechinc.com fi/14/2021 By Job Number: Pagers 1q,1/2 Mersen: STP120P07 CIS HBR8574 STP Series Pluggable McRse Surge -Trap, Expertise, our source of energy ^'� P9 a r"N • TMN • ""`_ _ • �„ a,� I' • 1 Pole 0.69 ll.5 2 Pole 138 35 3 Pole 2,07 52 5 4 Pole 2.7G 70 WIRING DIAGRAMS I -POLE, SINGLE- Phwe,2-Wire 2-POLE'SPLIH Phase DELTA, Phase,34ire 3-POLE, 3-3-Wire 3POLE. 3-Phase nELTA, }Phase WYE,4-Wire 4-POLE, 3-Phase WYE, 4POLL, 3-Phase DELT,'. 5-Wire HIGH -LEG, S-Wire �•aw Single Phase SO 2 Wire +Ground 3W Phase 3Phase I I.h. re+Ground 3Wire + C round 3Phase Wye Hileg 4Wire +Gmun I Grounded Oeha x v N n v N e II N REMOTE STATUS INDICATOR 6- ST S.r— No r Signal Wire Range #16to#3OAWG o common NC a a Terminal Torque 2.2lb-in STPSeries No Common H IQ Cont. between C.—NO Product Offline, Nat Protected Cont. between Comm K Produa Online, Pmterted NC t2 126YAC-3A maN ST and STP Series: for remote indication, add M" to the end or the cataiog number. For example, ST4803PYGM. rpAjELE.MECH Device Tag: Date: ' 6/14/2021 630-499-7080 • www.elemechinc.com S U R 1 Wanuf.:. PNo: 6y. Job Number: Page n 2 2 Mersen: STP120PO7 CG HBR8574 Cutler -Hammer Cutler -Hammer E1:T'N Control Power Transformers �l C&s LISTED Technical Data Type Epoxy encapsulated windings Standards ANSIINEMA STA Frequency 50160 Hz UL 506 Insulation Class 105, 55`C temperature rise Approvals UL, file E46323 Terminals Pressure plate CSA, file LR27533 Primary: 240 x 490, 230 x 460, 220 x 440 with Jumpers Secondary: 120/1151110 with Fuse Clips for 13132 x 1-1/2 Fuses VA Dimensions (inches) Weight Dimensions(mm) Weight Wiring Style Lbs. kg Diagram A Number Height Width Depth Height Width Depth 25 2-0/16 3 2-1/2 1.7 65 76 64 .8 1 00025E2A 50 2-9116 3 3 2.6 65 76 76 1.2 1 C0050E2A 75 2-9116 3 3-1/2 3.5 65 76 89 1.6 1 C0075E2A 100 2-7/8 3-3(8 3-3A 4.2 73 86 86 1.9 1 0010CE2A 150 3-3116 3-3/4 4 6.7 81 95 102 3.0 1 00150E2A 200 3-13/16 4-1/2 4 8.5 97 114 102 3.9 1 00200E2A 250 3-13/16 4-1/2 4-3/8 10.0 97 114 ill 4.5 1 00250E2A 3W 3-13110 4-1/2 4-3/4 11.3 97 114 121 5.1 1 C0300EZA 3W 3-13116 4-1/2 5-114 13.6 87 "Al 133 6.2 1 00350EZA 500 4-3/4 5-1/4 5-1/2 19.2 121 133 140 8.7 1 C050CE2A 50 4-3114 5-1l4 7 28.1 121 M 178 12.8 1C075CE2A 1000 �17 5-11(16 6-3l4 6-7/16 29.5 144 171 164 13.4 1 C1000E2A 500 6-3lB 7-1/2 7-3/8 40.0 162 191 187 18.1 1 C1500E2A Primary: 240 x 40 with Jumpers Secondary: 24with Fuse Clips for 13132x 1-1/2 Fuses (through Still VA) VA Dimensions (inches) Weight Dimensions(rim) Weight Wiring Style Los. kg Diagram ' Number Height Width Depth Haight Width Depth 50 2-9/16 3 3 2.7 65 76 76 1.2 2 C0050E211 75 2.9/16 3 3.1/2 3.5 65 76 89 1.6 2 00075E2B 100 2.718 3-3/8 3-3/8 4.2 73 86 86 1.9 2 00111OE211 I 3-3/16 3-314 4 6.7 81 95 102 3.0 2 00150E2B 200 3-13/16 4-1/2 4 8.6 97 114 102 3.9 2 COMM 250 3'13118 4-112 4.3/8 10.1 97 114 ill 4.6 2 00250E2B 300 3-13(16 4-1/2 4-3/4 11.4 97 114 121 5.2 2 C0300E28 350 3'13116 4.1l2 5.1/4 13.4 97 114 133 6.1 2 COMM 50D 4-3/4 5-114 5-5/8 17.5 121 133 143 7.9 2 C0500E2B 750 4.314 5.1l4 7 18.1 121 133 178 12.8 2 C0750E28 Primary: 240 x 480 with Jumpers Secondary: 120a 240 with Jumpers, Secondary Fuss Clips not Applicable VA Dimensions (inches) Weight Dimensions(mm) Weight Wiring Style Lbs_ kg Diagram Number Height Width Depth Height IW th Depth 50 2-9116 3 3 2.6 65 76 76 1.2 11 C0050E2CXX 75 2_Wl6 3 3-112 3.5 65 76 89 1.6 11 C0075E2CXX 100 2-7/8 3-318 3-3/8 4.2 73 86 86 1.9 11 .0100E2CXX 150 3-3116 3-3/4 4 6.7 81 95 102 3.1 11 C0150EZCXX 200 3-13116 4-1/2 4 8-5 97 114 102 3-9 11 CO200E2CXX 250 3-13/16 4-1/2 4N6 10.0 97 114 111 4.6 11 CO250EZCXX 300 3-13116 4-112 4-7/8 11.8 97 114 124 5A 11 C0300E2CXX 350 3-13116 4-1/2 5-1/4 13.6 97 114 133 6.2 11 C0350EZCXX 500 4-3/4 5-1/4 5-1/4 17.5 121 133 133 8.0 11 C0500E2CXX 750 4-3/4 5.1/4 7 26-4 121 133 178 12.0 11 C0750E2CXX r EL9MECH Rev: 0 Device Tag: T17 C B273 Date: www.elemechinc.com bo0-499-7080' 6/14/2021 Manuf.:. PNo: BY. Job Number: Page a 1 2 Cutler -Hammer: C0500E2A Assembly CIS HBR8574 Cutler -Hammer 6.T•N . Primary: 240 x 490, 230 x 460,220 x 440 with Jumpers and Two -Pole Primary Fuse Block for Rejectian Type Fuses Secondary:120A I S1110 with Fuse Clips for 13M x 1-112 Fuses VA Dimensions (Inches) Weight Dimensions from) Weight Wiring Style Lbs• kg Diagram ' Number Height Width Depth Haight Width Depth 50 3-15/16 3 3 2.8 100 76 76 1.3 1 C0050E2AFB 75 3-15116 3 3-112 3.7 100 76 89 1.7 1 C0075E2AFB 100 4-1/4 3-341 3-3/9 4.4 108 86 86 2.0 1 C0100E2AFB 150 4-9116 3-3/4 4 6.9 116 95 102 3.1 1 C0150E2AFB 200 5-3116 4-1/2 4 8.7 132 114 102 3.9 1 CO200E2AFB 250 5-3/16 4112 43/8 10.2 132 114 ill 4.6 1 CO250E2AF8 300 5-W6 4-12 4314 11.5 132 114 121 5.2 1 C0300EZAFB 350 5-3/16 4-M 5-1/4 13.8 132 114 133 6.3 1 C0350EZAFB 500 6-118 5-114 5-12 19.4 156 133 140 8-8 1 C0500E2AFB 750 6.118 5-1/4 7 28.3 156 133 173 12.8 1 C0750EZAFO 1000 7.1116 6-W4 6.7116 29.7 179 171 164 13.4 1 C100eE2AFB 1500 7.3/4 7-12 7.3/0 40.2 1 197 1 191 1 187 18.1 1 C1500EZAFB Primary: 240 x 4110 with Jumpers and Two -Pale Primary Fuse Block for Rejectiaa Type Fuses Secondary: 24 with Fuse Clips for 13M x 1-1R Fuses VA Dimensions (inches) Weight Dimensions (mm) Weight Whaling Style Lbs- kg Diagram(' Number Height Width I Depth Height Width Depth 50 3-15/16 3 3 2.8 100 76 76 1.3 2 C0050E2BFB 75 3-15/16 3 3-12 3.8 100 76 89 1.7 2 C0075E2BFB 100 41/4 3-341 3-3/8 4.4 108 86 86 2.1 2 C0100E2BFB 150 4-9/16 3-3/4 4 6.9 116 96 102 3.1 2 C0150E2BFB 200 5-306 412 4 8.7 132 114 102 3.9 2 CO200E2BFB 250 rr3/16 4-12 4318 10.3 132 114 ill 4.7 2 CO250E2BFB 300 5-3/16 4-12 4-3/4 11.6 132 114 121 5.3 2 C0300E2BFB 3W 5-306 412 5-1/4 13.6 132 114 133 6.2 2 C0350E2BFB 500 6-1/8 5-114 1 5-5/8 17.7 158 133 143 8.0 2 1 C0500E2BFB 7e1V .aeV 4 Hl IO HY IN NI IL7 hQ H� 1 H, M H2 �. n0Y xa1 ns Y�xl Izov Figure 9-12. Diagram 1 �4n� H1 I H2 H4 H1 H3 H2 H4 L H3 H2 H4 x2 �VXI Figure 9-13. Diagram 2 -240� �7V-j_ H1 H3 H2 H4 111 H3 H2 H4 H1 H3 H2 H4 X4 X2 X3 X1 IX4 X2 X3 X1� X4 X2 X3 X1 r4�120 v�l L240 v-1 Figure 9-22. Diagram 11 ELEMECH Rev: 0 Device Tag: ANI �,HC oats: T 1, C B 2, 3 630-499-7080•www.elemechinc.com 6/14/2021 ManuE:, PNo: ay. Job Number: Page n lq­ti2/2 Cutler -Hammer: C0500E2A Assembly CG HBR8574 FF SP& Wieland Datasheet Art. No. 07.311.0155.0 End plate AP 2,5 -4 N0 End plate for DIN rail terminal blocks type WK ..., color gray Art.N.w EAN Grder unit Approvals Technical data General Colour Type of and plate Type of padition Thi k-- Sr®p b IrA mmabfy class ofinwlabon materiel am w4h UL94 Accessories Type of end pleb Type of partition Colour Thidcnecs Snap it Infl—atmMy class ofinwlabon mateaal am with UL94 ,,Awj FLgMECH �,.0 630-499-7080 •—w.elemechinc.com Manuf.:. PNo. Wieland: 07.311.0155.0 07.311.0155.0 4015573392003 10 piste. Yee No Grey 1.5 — Yea VC Rev: 0 Date: 6/14/2021 By: CG Device Tag. TB Job Number: PageB 1/1 H BR8574 ection 6 Page f Feed -through blocks SP U� wieland with screw connection selos� pLw.amnnrpnwaw� ids no, 1/ mYs. AYYG .r2a no. to saYn AV1G arza n>. 16 aaY at AYA: .r]a n..2pnlla. A14G eri m 22 rll111AWG ■ arza no.11>a!a>AYYg n,zan>. 1a my>tawc (r 5 i 5 - .nan..laeuataYwra.nav>emrrAwc l0 M2.5� w M3 a,la no. ti aaln. AYW ar2an..lamWa.A NG r: ]a no.16 aaY at A- y N 0344®112GD IW WK Z51 U WK 41U ExelAl fine -stranded solid V A fine -stranded soli! V A EN 60947.7-1:2002 0.5-2.5rnm! 0.5-4mnr BOOV18kV13 24 0.5-4 mmr 0.5-6rnm! 800VIBM3 32 UL ratings Fieldlfaelnry wiring No. 22.12 AWG 600V 20130 No. 22-10 AM, 600V 30135 CSA ratings No. 24.12 AWG 600V 25 N. 20.10 AWG 600V 40 KEMAO2ATEx2114U'E1,160079•WEN60019.7 0.5,2-5-1 0-5.4-1 e90V 23 0.5.4-1 0.5.8nrn' 690V 1412P Width Wire strip length 5-9mm 6mm 9mm Approvals 9o®®eEx@is91TA-40. -WTI-so. EM :lye 4n Mw %Met � Pe,A 71 FLgMECH Rev: 0 Device Tag: i Date: TB 630-499-7080•-W-elemechinc.com ManuE:.PNo. 6/14/2021 By. Job Number: Page 1/1 Wieland: 57.504.0055.0 CG HBR8574 ection6Pa e68 Fe■�fhmgh block gp WE 25N 57S03Aff5.0 100 Pe 1YX AN Mn Me. Stl BAD 57SOf 0055.0 q0 FeaAWpuph block Exi Tare 1VI[25NMMI 57S03A055.8 100 1YX4N BM57SO/A055.8 q0 aem..er1.. 1. Mounrirtg rail T535, bM raa7.5mm� L=2m Mounting rail T535.bM rai lSmm lqp L=2m Moimvng rail i532.G m6' L=2m Z. End 1Hmpwim 0-fine� IOmm Wlm End ctampT535. wnn:crew Bin.Md. End ckmpT535. wilhuut straw Gin.MEm witll 3. End pl ra gp 35x Pa 75 EN 5p/15 35x ma15EH Wn5 9N6EN 8171503i WE vu 9:�2s15 f I.RS AP 25-4 118300A000.0 9B3d0006g.0 98.1900W 00 Z5523.57530 Z5522s5530 755239353.0 07311 AI55.0 1 1 1 100 tf>D 1W 10 La2Ia7S BI l0715 35a Na15 EN Po715 91mfM 8DI5632 WE IN 9/0s?AS 1V[i ILB W25.1 8R30POW0.0 983epOOW.O 9B?900000.0 255235753-0 A5R8553-0 . 2552393530 A731101550 1 1 1 100 tAA 100 10 hta AP 25-/MIL Q73110155.8 10 M25 -1 Mlll A731101558 10 1. Pan rtnn qp 1W i.5-1 W311.1 /550 10 IW25-/ 07311.11550 10 hte 1W25-IMAM A7311.1155.8 10 IW25-IMAM W311.11558 10 5. [rmz mnnecev YVIN>a.Wa 2ptl. msulared 3pele up to 12 PqP N. Pan— Plate wNn marking tagiliiy ]. Snple tvxr wnhmartng lacihry B. Cover w+M wkmnpaymSpl uYer AlAptke IIBWC25.2 IIA WC25-3 IIB WF25-17 1525 Goa AOV825G8E Z7280222]0 Z7280232]0 2728E132i7.0 073112053.8 0/3252053.8 10 10 10 10 10 g8W[lM2 e81ii/-3 fYBW[1m12 f540F1i AO 17A4M 27281122]0 27281132]0 Z72812727.0 073112153.8 043262153.11 10 10 10 10 10 A0Y8 y16Li8 0/3434758.8 10 AO VB d/698 04343A1i58.8 10 a m Fa a�smne; .a�pagay 80.77 Fa mawrg n:ram::ar paq=a 2p-3 •Pwr�riwy ur poor Aq.mtlrtl�oeli.opnvd.q.l�a-TwgawmmalakNawJaa Mgaitlngarympew m eerwmea arorn�ene rxme.w. nnmauning eatige,lean l/e a.e Pree_ npa naexwe....nan.aelu- alvaMwa.wli.nrer wieland Sh 0L ' Item No. Z7.281.1227.0 Insulated jumper bar IVBWK 4 - 2 Cross connector, insulated for DIN rail terminal blocks type WK ..., 2 -pole Item No. Z7.281.1227.0 FAN 4015573156081 order unit 10 Piece($) Technical data Acoe6sorim ArticlePnce Colour Yellow Type Cross connector Modular spacing 5.95 mm Number of bridged damps 2 Mounting method Screwable Insulated Yes 11pa PM np. 514, pea T1 Part no S. pact TIM MI eo. fQ teenieal b6Ac Type WK 4/1) 6 mm spacing ScrewM 3 WK 41" SKO 6 rnn spacing Screw: M 3 WK 75/U 5 mm spacing Svaer. M 2S WK 4TKS DIH 2MI. 207M 77ss01rt270 W WK 75-4 KOVU WK43S 1 K)U 3PO6 2072/3 P22003270 W WK Z5 U/8113 SIH WK 4 3-6 S 1 K/U 4pole ZMA ZIZAID4270 W WKN 2.5 EIU WK 4 5 S 2,6 11 SpOle 207M Z71200527.0 W 2110le VB WK 2.5.2 Z72DD,0227.0 10 WK43S 1 K/IWIU 6pole 2072M Z722006270 50 3pPIe VE WK 2,S3 Z72W.00210 10 WK43-5S1 KIIW/U 70pde 2MIM Z721010270 10 4pd VB WK 2,54 772a104270 l8 WK4/U F1 5pale V6 WK 2,5.5 Z72BDD5270 1n WK 41U F2 WK/MU 6 lnrrl 4p4Gllg S­M3 6po4e VB WK 2,56 Z7200.06211U 19 2pole VBWK4-2 Z7281AZ77➢ 10 WKIS-1g SIU 80pole VB WK 15 M 90 Z71a1.0027.0 10 3oole VBWK43 Z7161.03270 10 WiS/U Opole VBWK4.4 n.Zel.0477.0 10 VVK/4 S/U WKM 2,5115 5—Wnnq S.—M2.5 5pule V0 WK 43 V 1UWA 10 WK/4-8S/U WKM 2,5 FI/15 EpoIeW WK 4e 77181 ➢627➢ 10 2ooee 97OW2 77111➢M0 W WKM2.5 F2/15 70PDle WWK 4 M-70 Z7281.00270 10 3PD6 9mia-3 27211 CO27➢ 50 WKM 2,5/252.81 K/15 4MDe 9703%i4 Z1211NZ7.0 W WKM 2,5 TP10I15 WK4/D1/2V 6.. lowing Sw M3 5P kr 971KN5-5 27111 M27.0 W VVKM 2,5 TP20I15 WK 4ID 212V awl. M/66 Z7.2110627.0 50 2po1e VB WKM 2,5715-2 i7215H 70 W 21D1e W WK4 B_ 2 77201 =D 10 70Pde 97M M-A 77111110270 10 3Pole VR WKM 2,5r153 7721S43270 W 3pole 4B WK 411 3 7716163270 1n 4pale W WMA12,W 54 Z7115,44270 W 400le VBWK40„3 Z7.201.6477➢ 10 5oole WWKFA 2Sr155 Z721a4 M W 5pe1e VBWK40.:5 77201.6 A 1D 6mle VB WKM 2.51154 Z7215,4627.0 W 6po1e VBWK40.6 VM.6627➢ 10 60pde IRWKM2.5 "Z7215,40270 10 70poleVBWK40„ M-70V.Zel.5077.0 10 WK13 S/IWIU 6—spacing S.—M3 WKM 4115 6mm sped g3—M3 WK4/D EU WK/3 - 6 SIIWIU WK 4 E/U for upper tier block WK/4 S/IWIU WK 4 EIU GU ORANGE WK1" SAW/U WK 4 E/U GO 2,- VB WK/ _SAW/142772BIM70 10 WK4 E/U G2 3 pole VB WK/_SAW/1t3771B133270 10 WK4 E/U GI ORANGE Opole VB WKI SAW/f4Z729134270 l0 WK4 MG-URL 5p V VBWYJ_SAWAIM77261 E 0 19 WK4 E/UG-ULR eaole VB WK/...SAWMZ726I.3627.0 10 WK 4 ElU VB SCHWARZ 20pOIe VBWK/„UM40 Z72BI3027➢ 10 21w1e9215-2 Z7110.3227.0 50 3pD1e 9215-3 Z7zln=n W 4po1e9215-4 V 1934270 W wle 9215"5 ZI279.3wn W bpo1e"15-6 772103EV➢ W ]Opole 9215 M-70 V-210.3027➢ 10 ,A FLgMECH 630-499-7080 • www,elemechinc,com ManLrF.: , PNo' Wieland: Z7.281.1227 Rev: Device Tag- 0 Date: TB 6/14/2021 Job Number: By: CG HBR8574 Page # 1/1 amino A P.— 1 aS►S ®R& 45 wieland 2,5 mm215 mm Width 4 mm2/6 mm Width 10 mm2110 mm Width 16 mm2112 mm Width 35 mm2116 mm Width 7Yoe Parma 514, oack Toe Pan e sm. once Mal king stylus, uninaiked Marking strips, unmarked - �_.5053.0 25 91NW10 04.242.6053.0 25 10 mm2/10 mm Width Marking strips, n- ked Marking ships, makad marked for 5 blocks levery 2nd tagl " 97p1 lqa 1-' J];42.4953-0 25 V%A1ii 1-9 04.842-59530 25 9705 A/5/iN58 04-642-55530 25 9XISAFIOB' 04.842,5053.0 25 gZAN106' 04.842.6053.0 25 9706 NW B 1 - 10 04.846 0153.0 25 9705A75711 B 1-10 04.848.9I63.0 25 11.20 04.8450253-0 25 11-20 04-846-02530 25 16 mm2112 mm Width 21-30 04.1345,0353,0 25 21-30 04.8460353.0 25 31-40 04.84504530 25 31-40 04.846.0453.0 25 41 -50 04.845,0553.0 25 41 - 60 04.846.0553.0 25 51-60 04.946.0653.0 25 51-60 04.845,0653.0 25 marked for 5 blocks lemon 2nd tagl+ 61-70 04.848.0753.0 25 81-70 04.845.0763.0 25 9705 A13VEV56 04.842.6553.0 25 71 -80 04.845.0853-0 25 71 - 60 04.846-0853.0 25 81-90 04.845,0953.0 25 81-90 04.846,0953.0 25 35 mm2/16 mm Width 91 - 100 04.845.1053.0 25 91 -100 04.846. 1063.0 25 ® 110x1 04.1355,0053,0 25 ® (10 v 04.856,0053.0 25 i 110.1 04.110153 0 25 it (10 x) 04.856.01 M 0 25 + f10x) 04.855,0253.0 25 + (10.) 04.856.0253.0 25 marked for 5 blocks levery 2nd tag)• - 110.1 04.8550353,0 25 - (10 x) 04.856,0353.0 25 97M Al9110156 04642.8653.0 25 L1 11010 04.855.0453.0 25 Ll 110.) 04.856.0453.0 25 L2 f10x1 04.855,0553.0 25 L2 (10 x) 04.856.0553.0 L3 1104 04.856.0653.0 25 25 _ _ L3 00x) 04.855,0653.0 25 PE 110 x1 04.865.0753.0 25 PE 110.) 04.858.0753.0 25 SL f10x) 04 855 31530 25 SL (10 x) 04256.3153.0 25 N 110x1 04.855,3253,0 25 N (10x) 04.856,3253.0 25 F1 110x1 04.855. 09530 25 F1 (10 x) 04.856.09Si_0 25 F2 f10x1 04.855, 1053.0 25 F2 (10.) 04.856.1053.0 25 LI, 12, U. N, PE 12 xl 04.855,0853,0 25 LI, L2, L3, N. PE 12 x) 04.856,0853.0 25 with enlarged marking area with anbrged marking area 9705AAIVIC 04.242.6353.0 25 _ 9705AL15/10 04.242.5153.0 25 'Custom marking upon request 'Custom marking upor request • indicate requiretl marking with part no. �l FLgMECH Rev; Device Tag: 0 i �rHG Date: TB, DB 630-499-7080•�W,elemechinE.com 6/14/2021 Manuf.:. PNO: Job Number: Page 8 1 / 1 Wieland: 04.242.6353-CUSTOM BY: CG HBR8574 ecti0n6Pa e,o Item No. Z5.522.8553.0 End bracket 9708 / 2 S 35 End clamp for mounting rail TS 35 wieland SA@ kem No.I Z5.522.M3.0 F1 N 401557-3141765 oNer anti 100 PwwvM Technical data acw— l- AnitlaPrim Wp_myrioe Colour Ok k Inflammability class of insalatioa matedal ecc- with UUM Yl Wldkdgdd dimension 6 mm LeWhing 5e ble Length eg mm Material Metal Mounting method DIN Md (tap hat mil) 3577.5 mm ❑ ❑ �j ELEMLCff 630-499-7080 • WWw.elemechinc.com Manuf.:. PNo: Wieland: Z5.522.8553 Rev: 0 Device Tag Date: TB, DB 6/14/2021 Job Number: PageB 1/1 By. CG HBR8574 action 8 Page Puise isolator auto NLY 5202B — 2 channels - 2 or 4 outputs — Dual output — 5-port 3.75 kVAC galvanic isolation — Cable error detection — Universal supply by AC or DC Environmental Conditions Operating temperature....................................200C to+60"C Calibration temperature ................................. 20...28T Relative humidity_._..__ ......................_......... <95% RH (non-cond.) Protection degree IP20 Mechanical specifications Dimensions(HxWxD)..................................... 109 x23.5 x 130 mm Weghtappmx 2309 Wire size-._....._.-._ ....................................... 1 x2.5 mm2 stranded wire Screw terminal torque ................................-- 0.5 Nm Common specifications Supply Supply voltage, universal ............................... 21.6-253 VAC, 50...80 Hz or 19.2-300 VDC Fuse....__...__._._...__ .................................... 400 MA SB 1250 VAC Max. required power ...................................... s 1.5 W f2 channels). 5202B1 and 520 B2 Max. required power...__ ............................... s2A W (2 channels), 520284 Internal power dissipation .............................. s 1.5 W? channels), 5202B1 and 520 82 Internal power dissipation .............................. 52.0 W (2 channels). 520284 Isolation voltage Isolation voltage, test I working........................................................... 3.75 kVAC 1250 VAC PELVISELV.................................................... IEC 61140 Auxiliary supplies NAMUR supply-- .......................................... 8 VDC 18 mA EMC immunity influence ................................ < 1,0.5% Extended EMC immunity: NAMUR NF21, A criteron, hurst <}1% Input specifications Sensor types. . ............................................... NAMURaccerdirg to EN 60947-5Hi I mechanical contact Frequency range ............................................ 0...5 kHz Pulse length ................................................... > 0.1 me Input resistance.............................................. 1 M) Trig level, signal__....._.....__------------------------- < 1.2 mA, - 2.1 mA Trig level, cable fault___ ................................ <p.1 MA, a 6.5 mA Output specifications Relay output M electronics Max. Switching frequency --------------------------- 20 H2 Max. voltage ................................................... 250 VRMS Max. current. .................................................. 2 AAC Max. AC paver .........................-.................. 100 VA Max. load at24 VDC._....._.....___._.............. 1 A NPN oulputs Max. switching frequency ............................... 5 kHz Min. pulse length..-........................................ n DA ms Max. load current 1 voltage ............................ 80 mA 130 VDC Voltage drop at 25 mA 180 mA.................................................................. < 0.75 VDC; 1 < 2.5 VDC Observed authority requirements EMC. ............. ..._..._..........— ............. _..._._.._ 2014/3olEU LVD................................................................ 20141351EU EAC................................................................ TR-CU 02012011 Approvals ATEX.............................................................. DEMKO 99ATEX127186. 11 (1) GD [EEx is] IIC UL................................................................... UL 913. UL 508 EAC Fx............................ RUC-DK.HA65.B.00355119 SIL Hardware assessed for use In SIL applications ' 0 FLgMECH a Device Tag- 630-499-7080 •—w.elemechinc.com Date: TI B 1 6/14/2021 ManuE:.PNo. Job Number: Page# 1/1 PR Electronics: 5202B2 BY. CG HBR8574 ection6Pa e72 SMALL COMPACT THERMOSTAT -U KTO 011 / US 011 SP y� ,,•,,tt111U ,. 1„t1►1111\ � • r Technical Data KT011 Pan No. Comact tape Stale on housing 13' 33 mm 01140.9-0C normally closed 30-14o`F Ofl41.9•DO normally open �i� 30 • 140^F 01146.9-00 normally closed w 0-601G I 01147.9.00 normally open 0 - 60T Sensor element: Thermostatic bi-metal 0 0 1 2 Maximum tolerance: �72'F (41K) Switching difference (hysteresis): 12.61 ± 5A'F (7°C ± 3K) Service life: 1D0,000 cycles 1.7' 43 mm Switching capacity (max. load): 15A resislivel2A inductive @ 120 VAC 10A resistivel2A inductive Q 250 VAC DC 306VV E1101i compliance: EN 55014-1-2. EN 61000-3-2. EN 61000-3-3 Connections: 2-pale terminal for AWG 14 max. (2.5 mm') s Mounting: Clip far 35 mm DIN rail (EN 50022) DIT' ions(HxWx0): 2.4x1,3x17" (60x33x43mm) 'c $ Housing: Plastic. UL94V•0 Weight: 1.27 oz (36 g) Protection type: IP 20 0 Q Operating/storage temperature: -49 to 158°F (45 to 70T) Agency approvals: UL, CSA ,A FLgMECH 0 Device Tag: �JNCTS1 Rat 630-499-7080 •—w.efemm echinc.co 6/14/2021 ManuE:.PNo. BY- Job Number - 1/1 Steno: 01140.9-00 Stem ((3 HBR8574 6 Page 73 Explosion -Proof Control Stations "CXI" Series JA F r� 1 CXI Dimensions Calabp No minal Inaba Numtl4r DYn.n61on4 W L D Dlmenal4na In Inchon A S C F E Sid. Yty En. Conduit Bob Lb.. Sl- Sl- CXI 33341 3.1/2 3.112 3 1 4.9116 4.9116 4.112 5.1/2 3-1/4 5 3/4' 1/4' LXI 36342 3.112 6 3 7.1118 4.9116 4.112 8 3.1/4 6 3A' 1/4' CXI 373-X3 3.12 7 3 8.1116 4-9116 4-112 9 3.114 7 314' V4' CXI 353-X4 3-112 9 3 10-1116 4-9/16 4-112 11 3-1/4 8 1' 114' CXI 3113-Xs 3.112 11 3 12.1116 4.9116 4.112 13 3.114 10 1.114' 114' CXI 3131-X6 3.112 13 3 14.1116 4.9116 4.112 15 3.114 11 1.114' VC LXI 3153-X7 3-112 15 3 16-1116 4-9116 4-112 17 3-1/4 12 1-1/4- 11C CX1 3163-Xa1Xa 3-112 18 3 19.1116 4.9116 4.112 20 3AM 14 1-1/4' 11r CXI Dimensions Catalog Nam lnal Inald4 DIm4n4bna In Inh4a du N1g. Numb., Diman6ion6 E.. Con duN Solt W L D A B C F E Lbs. Slx Size CXI 484 4.1/4 8 4 10.29164 6.45164 5.5/8 11.1/2 5.114 19 2' I CXI 6104 6.1/2 10 4 11.1116 7.9116 6.1/9 11-27/32 0.114 21 T 114- CX16174 6-112 17 4 18-5A6 7-13M6 6-118 18-3/4 6-114 33 7 114' CXI 6244 6-112 24 4 25-13M6 7-13MG 6-1/8 26-114 6-V4 45 7 1l4' CXI 6304 6-112 30 4 31-13M6 7-13M6 6-118 32-1/4 6-IM 1 56 7 114- Note: All dmenaiana are fa relarence mly LXI Number of SUFFIX .1-1—No rl.l X1 1 X2 X3 X4 X5 5 X6 6 X7 7 HMO W9 Materials: Encbseree. Coppar•irea Alurmum (less than D.25%copper coolant) C—Bans: Cad -Plated a StaNess 51es1(please x dfy) M— irg Pan (Opt .)'-Alumnumq GaNani2ed Steel o Ph—& Materialsavailable upon ragas sl. 'Note- Aluminum Mounting Pan wil be provided n mounting pan s mq_led, unless otherwise nated- A �LEMECH 630-499-7080-www.elemechinc.com Manuf.:. PNo: Akron Electric: CXI-333-X1-N4-N5-2RP2 Compliances: N.E.C. - Class. 1. DI¢ 1 6 2 Gnwps 8'. C 8 D Class. II, DN. 1 32 Groups E. F3 G Cass, III NEMA 78 9 (Optional 3. 4X) • - CX1484 only rRII 0 SP Q 6c L us 6r 90otwltn6oeslgn Approvals: UL CLASSIFIED - Standard 886 - E94590 WL (C)04 8 6) - Slardab C222 N6. 30.M1986 and No. 25-1 %6 CSA Cenfied (CXI 3) - Swdlant C22 2 No. LR64264 Rev: Device Tag: O Date: LCS 6/14/2021 Job Number: Pagers_ By: 1 CIS HBR8574 OPTIONAL MODIFICATIONS BD=Breether or Drain with 112' NPT (please specify) HL' Hinge Litter Guide Pin 213D=Breather & Drain K+ Terminal Block (Specify Qty.) C1=Clfcuit Breaker Handle. 100AMP-installed MS= Standard XJIH Mounting Strap C2=Clfcuit Breaker Handle, 225AMP-installed MSR= Raised XJIH Mourning Strap C4= Circuit Breaker Flandle. 600AMP - installed MSD= Diamond Shaped XJIH Mounting Strap C5= Clrcuit Breaker Handle. 800 AM P - installed N 1=Aluminum Mounting Panel C8= Circuit Breaker Handle, Custom - installed N2=Galvanized Mounting Panel C10= Panel Board Breaker Handle W=Phenoic Mounting Panel CEN= Cenelec (ATEX) Option N4=NEMA4 bring Gasket E1= Corosion-Resistant Epoxy Paint(OutsVde only) N5=Stainless Seel Rust Proof Corer Belts E2= Corrosion -Resistant Epoxy Point (Inside & Outside) 1,16= Metallic Legend Plates E3= Stainless Steel (316)Tdple Lead Captive Quick Thread Cover Bolts JN6= Jumbo Metallic Legend Plates E4= Stainless Steel Mounting Hardware (Internal Hardware) MN6= Mini Metallic Legend Plates E5= Corrosion -Resistant Epoxy Point (Inside Only) 1,17= Phenolic Legend Plates E8= Custom Mounting Bracket (For meter, etc.) N8= Custom Legend Plates E9= Clear Anodizing R3 = 3/4' NPSM Close -Up Plug GI= 1' Diameter Round W ndow Glass (Installed) RP1= 12' NPT Conduit Entry Close -Up Plug G2= 2' Diameter Round W ndow Glass (Installed) RP2= 3/4' NPT Conduit Entry Close -Up Plug G3= 3' Diameter Round W ndow Glass (Installed) RP3= 1' NPT Conduit Entry Close -Up Plug G4= 4' DVameler Round W ndow Glass (Installed) RP4= 1-114' NPTConduit Entry Close -Up Plug G5= 5-1/4' Diameter Round Window Gass(Installed) RPS= 1-12' NPTConduit Entry Close-up Plug GT} 6-3/4' Diameter Round Window Glass (Installed) RP6= 2' NPT Conduit Entry Close -Up Plug G7= 7-516' Diameter Round Window Glass(Installed) RP7= 2-12' NPTConduit Entry pose -Up Plug G6- Custom Square or Rectangular Wndow Glass (Installed] Specify) RP8= 3' NPT Conduit Entry Close -Up Plug H1=Stainless Steel Hinge Kit (for AXJ12126 and smaller) RP9=3-12' NPTConduit Entry Close -Up Plug HC1= Aluminum Cast Hinge Kit (Tar AXJ12126 and smaller) RP10= 4' NPT Conduit ErnryClose-Up Plug H2= Medium Duty Cast Aluminum Hinge KII (for CXJ12184 to CXJ 18308) H3= Heavy Duly Cast Aluminum Hinge fit (for CXJ18368 to QW346810) ' - HL Is suggested for enclosures with 30' of length, or when hinges are installed on the shpn side of the enclosure- �� ELE, jVfECH Date: 0 Device Tag: 630-499-7--elemechinc.com LCS 080 - 6/14/2021 ManuE:. PNo: Job Number: Page n Akron Electric: CXI-333-X1-N4-N5-2RP2 ay. CG HBR8574 2/2 Corti— Perna �S Hazardous Location Push Buttons Allen-Bradley 2-Position Push -Pull Units, Non -Illuminated SP Operaar POMWI aue.orwa .r.�rm,.� IWtlan N.1%11 ,Yls. O. is Cm No. N.O.L& x 0 nee loarrpxega N.O.•N.4Lfl x nes e0011i9%eAt N.OLB.-NO.La. X 00 red OWII-FPRMb NOW x - Cll Op. • rar bug Enrol wxxlen; xee en L re on eet. na Bohr- 0- Na 11001ALFPxfiDe. Electrical Ratings Contact Ratings Refer to The Contact Ratings tables below. Dielectric Strength 2200V for one minute. 1300V for one minute (Logic Reed) Electrical Design Life Cycles 1.000,000 at max. mted load, 200.000 at max_ rated load (Logic Reed) Mechanical Ratings vibration 10..-2000 Hz 1.52 mm displacement (peak4o-peak) Max 110 G Max (except Logic Read) Shock U2 cycle sine wave for 11 ms >_ 25 G (contact fragility) and no damage at 100 G Degree Of PrOteotibn Type 7 & 9 Explosion Proof (Type 3 and Type 4 rating$ available with accessories) Mechanical Design Life Cycles Push Buttons 250,000 minimum Potentiometers 100,000 minimum All other devices 200,000 minimum Contact Operation Shallow and Mini Contact Blocks. Slow double make and break Logic Reed & Sealed Switch Contact Blocks: Snap -action Typical Operating Forces Flush, Extended. Standard Mushroom. Jumbo Mushroom: 2.9lbs Max. Operators without contact blocks: Jumbo and Extended Aluminum Mushroom Head: 3.95 Ibs maximum Maintained Selector Switch, 4,0 in-los maximum Spring Return Selector Switches: 5 in. Ibs to stop, 0.2 in. Ibs to return Illuminated Push Buttons and Push -to -Test Pilot Lights 5.8 Ihs maximum 2-Poinhon Push -Pull 9 be maximum push or pull 3-Position Push -Pull 12 Ibs maximum push to In position or pull to "ritsr position (15 Ibs maximum pull to out position) BOOT-XA 1 lb Contact Blocks' Logic Read 1 Ih maximum - Sealed Switch 31hs maximum at 0.205" plunger travel Stackable Sealed Switch 1 Ib maximum Environment Temperature Range Operating -4.. -131"F (-20...-55'C) Storage -40...+185°F (-40...t85°C) Note: Operating temperatures below freezing are based on the absence of freezing moisture and liquids, Humidity 50% at +104-F (+40^C) UL Listed (File No. E10314 Guide No. NOIV) CSA (File Nor LR11924) When properly mounted Ina Type 7 & 9 enclosure, Bulletin 800HType 7 &9operators are designed to meet the requirements of the National Electrical Code for Class I, Divisions 1 & 2, Groups B, C & D Hazardous Gas; Class II, Divisions 1 & 2, Groups E, F and G Hazardous Dust; and, Class III Hazardous Fiber Locations. In addition, the single -gang shallow base, Cat. No. 80011-I11ZX7, meets Class I, Group B requirements. This Type 7 & 9 equipment is listed by Underwriters Laboratories, Inc. �j FL9MECH 0 Device Tag: �INCp g Dot 630-499-7080 • www.elemechinc.com 6/14/2021 ManuE:.PNe. 5Y. Job Number: Page# 1/1 Allen-Bradlev: 800H-FPX6D4 GG HBR8574 ecti0n6Page 76 NON -MERCURY FLOAT SWITCH - CONTROL DUTY pNE 2900 MECHANICAL SERIES - NARROW ANGLE FLOAT SWITCH MFG. IIYC 2900 SERIES 38 NON -MERCURY FLOAT SWITCH - CONTPOL DUTY 2900 MECHANICAL SERIES - NARROW ANGLE FLOAT SWITCH GENERAL DESIGNED FOR ACCURATE LIQUID LEVEL CONTROL IN MANY APPLICATIONS INCLUDING POTABLE WATER OR SEWAGE ENVIRONMENTS. THE FLOAT SWITCH CAN BE UTILIZED TO SIGNIFY SPECIFIC WATER LEVELS OR FOR DIRECTALARM ACTUATION. 00 SWITCH VARIATIONS NORMALLY OPEN (NIO)-GREEN SHE THE CONTACTS ARE OPEN (OR OFF) IN THE HANGING POSITION. AS THE FLOAT RISES f (5^) ABOVE HORIZONTAL, THE CONTACTS BECOME CLOSED AND ACTUATE (TURN ON) THE SWITCH. THIS FLOAT IS GENERALLY USED IN PUMP DOWN APPLICATIONS. NORMALLY CLOSED (WC) - GREENIRED SHELL THE CONTACTS ARE CLOSED (OR ON) IN THE HANGING POSITION. AS THE FLOAT RISES 1" (5°) ABOVE HORIZONTAL, THE CONTACTS BECOME OPEN AND ACTUATE (TURN OFF) THE SWITCH. THIS FLOAT IS GENERALLY USED IN PUMP UP APPLICATIONS. SINGLE POLE, DOUBLE THROW (SPDT) - GREENBLUE SHELL A VARIATION OF THE PREVIOUSLY LISTED SWITCHES. THIS FLOAT SWITCH CAN BE WIRED TO OPERATE AS EITHER (BUT NOT BOTH) A NORMALLY OPEN OR NORMALLY CLOSED SWITCH BASED ON THE USER'S NEED. SWITCH SPECIFICATIONS 290D SERIES MECHANICAL FLOAT SWITCHES ARE DESIGNED TO OPERATE UNDER THE FOLLOWING PARAMETERS. MINIMUM OPERATING TEMPERATURE - 32 DEGREES F. MAXIMUM OPERATING TEMPERATURE 170 DEGREES F. ELECTRICAL RATING - 10 AMP-120 VAC, 5 AMP-240 VAC ACTUATION POINT - 1' ABOVE I BELOW HORIZONTAL. POWER CORD SPECIFICATIONS CONDUCTOR CORD - PHYSICAL CHLORINATED POLY ETHYLENE. ELECTRICAL FOR NIO OR NIC SWITCH - 18 AWG 2. TYPE SJOOW - 300 V. ELECTRICAL FOR SPOT SWITCH - 18 AWG 3, TYPE SJOOW - 300 V. FLOAT SPECIFICATIONS DURABLE POLYPROPYLENE MATERIAL CONSTRUCTION. SOLID POLYURETHANE FOAM INTERIOR, LEAK PROOF, SHOCK PROOF, AND IMPACT RESISTANT. RESISTANT TO SEWAGE AND WASTEWATER APPLICATIONS - CORD WEIGHT ZINC PLATED CAST IRON - 1.22 LBS. SPLIT WEIGHT DESIGN ALLOWS FOR EASY ADJUSTMENT. DESIGN ALLOWS FOR SECURE AND PERMANENT ATTACHMENT TO CORD. C UL US LISTED Ind. Cont. Eq. 47VF �j ELgMECH Dat 0 peviceTag �JNCF LS 630-499-7W-elemechinc.com 080 • W W 6/14/2021 Manuf.�.PNo� Job Number: Page# 1/1 Conery MFG: 2900-B8S1C31-100' GC By: CG HBR8574 laction C, Pa e�7 SECTION 7 — Spares, Service and Storage HUBER LIST OF SPARE PARTS SUPPLIED BY HUBER WITH EQUIPMENT Castle Bay, NC Specification Section: HUBER Standard Specification Equipment: Ro9/300T16 with Controls ROTAMAT® Ro9 Spare Parts: • One (1) Replacement Brush • One (1) Solenoid Valve Rebuild Kit • Five (5) Endless bags Joshua Dobbs Parts Specialist 1009 Airlie Parkway Denver, NC 28037 Tel: (704) 949-1004 Fax: (704) 896-2830 E-Mail: parts@hhusa.net A member of the HUBER Group WASTE WATER Solutions Section 7 Page 1 801 832 300 301 310 351 352 334 802 864 831 821 834 340 r2 333 331 I I 337 338 332 863 833 Detail: X Detail: Y 321 341 315 316 317 327 322 323 324 325 Pus. Men a Bezeichnung Werks1gf11Li of eronl Bemerkung I[.m audit s eciflcotion Meteriol/,u liar Annnron one g l ese ZBI[hnmg Isr ge lst Iged Ei genlw der Po. "a. O p SE and Buell H U B E I� arAeher ech Mich gecchaelzI. Zu.i tler Mn1U.-n verpfllchten zu Schodenersol:. Thle I.. e.n,.ighI' d d.1 W.M ahlch ie the Inrellec r.al KaPerty ,r MddER SE. TECHNOLOGY Any csntro.ening dtreoder ei 11 Ae held lio6le for Poymenl of domrgec. TecMische Aeoderungen vorbeholren I Sahfecl to oMilicotion I50 2768-mk 0-92334 Berchin / Te1.A8462/201-0 gemrJRe..: �i Ro9 300-500 S i ebschnecke Id ememmd �n m Gepr./0.pr. E II Ro9 300-500 micro strainer enderung nntrm Nonallorm. Projeklboz.:amyl.d oor. Mosssta6I Cale, hoed Amer Ersalzteilzeichnuog -spore port drawing ,fond.-Ar1.-Cade Fcmilie Pro'ekr Art. -Code Blotl ,7 enderd Iten Cede Fool Pre eat Itee Cede Sheet 011-000018 -11 HUBER .. WASTE WATER Solutions spare and wear parts ROTAMAT® Micro Strainer Rog Wearing a=5aspa-Is - Fat a'e subieet to i-c eases rrea due to their speanc f.-chci. 5_ cr �eear J,i-a k a :nee,: extent on. -Application candi-io-s (such as ar rc,sasec or it ate, Or a11ra5iVe el al5i --�unni-r- hcuis - Maintenance H(3 300-500 - d d Pos item description operating operating time X 300 basket (wedge wire and perforated plate>2mm) w 6000 X 1 3001 basket (perforated plate 2mm) w 2500 X 300 basket (perforated plate<2mm) w 1000 301 sealing for basket w X X 310 brush with clamp w 000 313 ronde s 314 hexagon head screw s 315 adjusting spring s 316 support disc s 317 circhp s X X 321 spiral (weraring bar) w 3000 322 clamp s 323 324 buttonhead screw s washer s 325 hexagonal nut s 327 brush without clamp w X 331 bearing shell RCH1000 w 6000 X 332 sealing strip s X 333 counter sunk screw w X 337 hexagonal nut s X 338 washer s 340 geared engine s 341 sealing strip s 351 flat jet nozzle spray bar s X 352 370 flat jet nozzle spray bar s bearing shell RCH1000 w 6000 X 371 counter sunk screw w X 372 hexagonal nut s X 373 washer s 801 valve hody s 802 valve body s .n sE 011 000018d0 d.0 i,epark Erdsbarh Al 92334 Berthing Beni Al: vm^d.hub.,A. phone: +49 -34 62 - Al -g -mall: imo@huber W Ro9 fax ,49-E4 62 - 201 - 816 Sefte 112 Section 7 Page 3 ar inn-snn d Pos item description operating time h.—) 821 sealing cord s 831` heater s 832" slip ring transmitter w 833* thermometer probe s 834" heating for slip ring s 863 protection valve s 864 screw flight w *only for tanks with frost frotection "usEa sE 011 000018d0 d.0 ,N parkerasbarh Al 92334 aerching eermarry Al: vmay.hubecEe phone: +49 -34 62 - Al -g a -mall: Inip@h— de Ro9 f-149-E4 62-201-816 Selre 212 Section 7 Page 4 HUBER �■ 4�J:IC[�J R�ICII'� WASTE WATER Solutions NUMBER OF DAYS AND TRIPS FOR START-UP Castle Bay, NC Specification Section: HUBER Standard Specification Equipment: Ro9/300T16 with Controls HUBER will provide (1) trip and two (2) days, minimum 8 hours on site per each visit to inspect the final installation, supervise initial start-up and operation and to train operating personnel in the proper operation and maintenance of the system. A member of the HUBER Group Section 7 Page 5 HUBER STORAGE PROCEDURE Castle Bay, NC Specification Section: HUBER Standard Specification Equipment: Ro9/300T16 with Controls Mechanical Equipment Storage: When selecting the location for storage, take care that the components cannot be damaged due to vehicles or careless working. The components may not become dirty due to splashes of concrete or mortar. There should be no spark fountains from angle grinders etc. Exposed electrical components of the equipment (sensors and motors) must be wrapped with a waterproof bag. The equipment may not be stored externally near the coast. The storage location must be vibration free. Do not store organic dissolvents at the location of storage. Avoid ultraviolet radiation as well as ambient air containing ozone, hydrogen sulfide, and chloride. If equipment is stored for longer than 6 months, the gearbox oil should be drained and refilled with new oil. Please contact Huber on the project specific external storage strategy for approval. Control Panel Storage: When selecting the storage place take care that the components cannot be damaged due to vehicles or careless working. The components may not become dirty due to splashes of concrete or mortar. There are no spark fountains from angle grinders etc. The control panel must be stored internally in a climate controlled environment within a non -classified environment. The storage temperature shall not drop below 35'F and shall not exceed 95°F. Specific external storage strategies are allowed upon prior written permission by Huber. In these cases, please provide detailed storage plan, in writing, so that a component by component evaluation can be completed for the control system. A member of the HUBER Group WASTE WATER Solutions Section 7 Page 6 HUBER �■ 4�J:IC[�J R�ICII'� WASTE WATER Solutions LIST OF MATERIALS NEED FOR SERVICE Castle Bay, NC Specification Section: HUBER Standard Specification Equipment: Ro9/300T16 with Controls Other than the machine itself, there are no other materials needed to perform the service work. A member of the HUBER Group Section 7 Page 7 HUBER �■ 4�J:IC[�J R�ICII'� WASTE WATER Solutions LIST OF SPECIAL TOOLS Castle Bay, NC Specification Section: HUBER Standard Specification Equipment: Ro9/300T16 with Controls Huber verifies that no special tools are required for maintenance or repair of this equipment. A member of the HUBER Group Section 7 Page 8 SECTION 8— Manufacturing Inspection Sheets HUBER �■ 4�J:IC[�J R�ICII'� WASTE WATER Solutions Test and Inspection reports For Castle Bay, NC Specification Section: HUBER Standard Specification Equipment: Rog1300Tl6 with Controls Testing information shall be supplied once the units have been manufactured. Once manufacturing has been completed, Huber will add the required test verification under this section. A member of the HUBER Group Section 8 Page 1 SECTION 9 — Certifications Certificate Standard ISO 9001:2015 Certificate Registr. No, 01 100 1700023 Certificate Holder: Huber SE Industriepark Erasbach Al 92334 Berching Germany Scope: Development, manufacture and sales of machine equipment and plant for water, wastewater, sludge for municipalities and industries as well as products for the drinking- and wastewater sector Proof has been furnished by means of an audit that the requirements of ISO 9001:2015 are met. Validity: The certificate is valid from 2020-08-13 until 2023-08-12. First certification 2017 www.tuV,com 2020-06-30 {( D A k k S De —he Akkredld.... gss[elle n-ZM-1603101-00 TOV Rheinland Ced GmbH Am Grauen Stein - 51105 Koln �► TOVRheinland° Precisely Right. Section 9 Page 1 MINT=CNINICA CERT GmbH C E RTIFI CATE ISO 14001:2015 for HUBER SE at the site 92334 Berching, Industriepark Erasbach Al The DAU-accredited environmental verifier hereby certifies that the named organization has implemented an Environmental Management System. Scope: Development, production and sales of machine equipment and plants for water/waste water and sludge treatment for municipalities and industries as well as products for the drinking and waste water sector With an audit it has been assessed that the requirements of ISO 14001:2015 are fulfilled. NOrnberg, 6 May 2021 The follow-up certificate No. UG0247-2021 is valid until 29 May 2024. Dipl: Phys. einh irz Enviro ental Veri r E-V-0260 Dr. Reiner Beer Environmental Verifier Organization DE-V-0279 Section 9 Page 2 SECTION 10 —Warranty HUBER Technology, Inc. WASTE WATER Solutions LIMITED WARRANTY: Huber warrants that the equipment and components furnished will be free from defects in workmanship and materials and perform the general process function intended, solely under the conditions defined by Huber for a period of (a) twelve (12) months from completion of installation, start-up or owner acceptance of the equipment assuming the equipment is accepted by the owner within 6 months of delivery or (b) eighteen (18) months from the date of delivery to Purchaser, whichever date comes first. Huber will replace, modify or repair, at its sole option, any such defective component or equipment at no charge provided that Huber is notified promptly in writing of any claimed defect. If requested by Huber, any such defective part or component shall be returned to Huber, freight prepaid. Huber will provide on - site Field Service when reasonably assured of payment therefore if this warranty does not apply or when such service is required in its judgments. This warranty does not apply to any defector malfunction arising out of failure to store, install, operate or maintain the equipment in accordance with instructions by Huber. Warranty shall be voided for any misuse of equipment; operation under conditions other than those defined by Huber in its operation and maintenance (O&M) manuals for said equipment, or gross operator negligence. Any unauthorized modification or alteration of the equipment or repair or replacement of components may void this warranty, at the sole option of Huber. For any billable repairs completed outside of the initial warranty period, a sixty (60) day guarantee on work performed and parts supplied will apply. HUBER TECHNOLOGY INC. MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, WITH REGARD TO THE DESIGN, SALE, MERCHANTABILITY OR FITNESS OF THE GOODS FOR A PARTICULAR PURPOSE OR USE EXCEPT AS EXPRESSLY SET FORTH IN HUBER'S TERMS AND CONDITIONS. HUBER IS NOT SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY, TORT CLAIMS INCLUDING NEGLIGENCE AND STRICT LIABILITY, OR ANY OTHER THEORIES OF LAW. HUBER IS UNDER NO EVENT LIABLE FOR ANY SPECIFIC, INDIRECT, INCIDENTAL OR CONSEQUENTIAL LOSS, DAMAGES, EXPENSE, INJURY, DISMEMBERMENT, OR DEATH OF ANY KIND WHATSOEVER. Extended Warranty No extended warranty has been included in this project. HUBER Technology, Inc. 1009 Airlie Parkway, Denver, INC 28037 (7041949-1010-Fax(704)949-1020-huber@hhusa.net www. hube r-tec h nol ogy. com A member of the HUBER Group Section 10 Page 1