Loading...
HomeMy WebLinkAboutSW8070831_HISTORICAL FILE_20080711STORMWATER DIVISION CODING SHEET POST -CONSTRUCTION PERMITS PERMIT NO. SW8 0`l08 31 DOC TYPE ❑ CURRENT PERMIT ❑ APPROVED PLANS HISTORICAL FILE ❑ COMPLIANCE EVALUATION INSPECTION DOC DATE 'ZU�80"111 YYYYMMDD y July 11, 2008 Carl Baker, Deputy Public Works Officer USMC Base Camp Lejeune 1005 Michael Road Camp Lejeune, NC 28547 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins Director Division of Water Quality Subject: Stormwater Permit No. SW8 070831 MARSOC Clam Shell Site Preparation for Foxtrot Co., Golf Co., Hotel Co., and India Co. High Density Project Onslow County Dear Mr. Baker: The Wilmington Regional Office received a complete Stormwater Management Permit Application for MARSOC Clam Shell Site Preparation for Foxtrot Co., Golf Co., Hotel Co., and India Co. on July 7, 2008. Staff review of the plans and specifications has determined that the project, as proposed, will comply with the Stormwater Regulations set forth in Title 15A NCAC 2H.1000. We are forwarding Permit No. SW8 070831 dated July 11, 2008, for the construction of the subject project. This permit shall be effective from the date of issuance until July 11, 2018, and shall be subject to the conditions and limitations as specified therein. Please pay special attention to the Operation and Maintenance requirements in this permit. Failure to establish an adequate system for operation and maintenance of the stormwater management system will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within sixty (60) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. If you have any questions, or need additional information concerning this matter, please contact RI enda Hall, or me at (910) 796-7215. Regional Supervisor Surface Water Protection Section ENB/ rbh: S:\WQS\STORMWATER\PERMIT\070831.ju108 cc: Lee Humphrey, Hobbs, Upchurch & Associates, P.A. Onslow County Building Inspections Rhonda Hall Wilmington Regional Office Central Files oti NhCarolina d✓latrrrully North Carolina Division of Water Quality 127 Cardinal Drive Extension Wilmington, NC 28405 Phone (910) 796-7215 Wilmington Regional Office Internet: ww .ncwaterauality.ore Fax (910) 350-2004 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Customer Service 1-877-623-6748 State Stormwater Management Systems Permit No. SW8 070831 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY STATE STORMWATER MANAGEMENT PERMIT HIGH DENSITY DEVELOPMENT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Carl Baker and USMC Base Camp Lejeune MARSOC Clam Shell Site Preparation for Foxtrot Co., Golf Co., Hotel Co., and India Co. Courthouse Road, Jacksonville, Onslow County FOR THE construction, operation and maintenance of a 40' x 40' stormwater basin that pumps to the existing Camp Lejeune Sewer System. The existing Camp Lejeune Sewer System will, be used as the permitted stormwater control system in compliance with the provisions of .15A NCAC 2H .1000 (hereafter referred to as the "stormwaterrules') and the approved stormwater management plans and specifications and other supporting data as attached and on file with and approved by the Division of Water Quality and considered a part of this permit. This permit shall be effective from the date of issuance until July 11, 2018, and shall be subject to the following specified conditions and limitations: I. DESIGN STANDARDS 1. This permit is effective only with respect to the' nafure and volume of stormwater described in the application and other supporting data. 2. This stormwater system has been approved for the management of stormwater runoff as described in Section 1.6 on page 3 of this permit. The stormwater control has been designed to handle the runoff from 76,665 square feet of impervious area. The tract will be limited to the amount of built -upon area indicated on page 3 of this permit, and per approved plans. 4. All stormwater collection and treatment systems must be located in either dedicated common areas or recorded easements. The final plats for the project will be recorded showing all such required easements, in accordance with the approved plans. 5. The runoff from all built -upon area within the permitted drainage area of this project must be directed into the permitted stormwater control system. Page 2 of 7 State Stormwater Management Systems Permit No. SW8 070831 6. The following design criteria have been provided in this stormwater control system and must be maintained at design condition: a. Drainage Area, acres: 2.83 Onsite, ft : 123,275 Offsite, ft2: None b. Total Impervious Surfaces, ft2: 76,665 C. Design Storm, inches: 1.5 d. Pond Depth, feet: 6.0 e. Permitted Storage Volume, gallons: 20,6451 f. Pump Station Design Pump Capacity: 12 GPM Total Dynamic Head: 21 Feet Force Main Size: 1.5 Inch Force Main Length: 709 Feet Force Main High Point: 7.80 FMSL Velocity At Pumping Rate: 1.82 FPS g. Receiving Stream/River Basin: Courthouse Bay / White Oak h. Stream Index Number: 19-36 i. Classification of Water Body: "SA; HQW" II. SCHEDULE OF COMPLIANCE 1. The stormwater management system shall.be constructed in its entirety, vegetated and operational for its intended use prior to the construction of any built -upon surface. 2. During construction, erosion shall be kept to a minimum and any eroded areas of .the system will be,repaired immediately. , 3. The permittee shall at all time provide the operation and maintenance necessary to assure the permitted stormwater system functions at optimum efficiency. The approved Operation and Maintenance Plan must be followed in its entirety and maintenance must occur at the scheduled intervals including, but not limited to: a. Semiannual scheduled inspections (every 6 months). b. Sediment removal. C. Mowing and re -vegetation of slopes and the vegetated filter. d. Immediate repair of eroded areas. e. Maintenance of all slopes in accordance with approved plans and specifications. f. Debris removal and unclogging of outlet structure, orifice device, flow spreader, catch basins and piping. g. Access to the outlet structure must be available at all times. Page 3 of 7 State Stormwater Management Systems Permit No. SW8 070831 4. Records of maintenance activities must be kept and made available upon request to authorized personnel of DWQ. The records will indicate the date, activity, name of person performing the work and what actions were taken. 5. The facilities shall be constructed as shown on the approved plans. This permit shall become void unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 6. Upon completion of construction, prior to issuance of a Certificate of Occupancy, and prior to operation of this permitted facility, a certification must be received from an appropriate designer for the system installed certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications, and other supporting documentation. Any deviations from the approved plans and specifications must be noted on the Certification. A modification may be required for those deviations. 7. If the stormwater system was used as an Erosion Control device, it must be restored to design condition prior to operation as a stormwater treatment device, and prior to occupancy of the facility. 8. Access to the stormwater facilities shall be maintained via appropriate easements at all times. 9. The permittee shall submit to the Director and shall have received approval for revised plans, specifications, and calculations prior to construction, for any modification to the approved plans, including, but not limited to, those listed below: a. Any revision to any item shown on the approved plans, including the stormwater management measures, built -upon area, details, etc. b. Project name change. C. Transfer of ownership. d. Redesign or addition to the approved amount of built -upon area or to the drainage area. e. Further subdivision, acquisition, lease or sale of all or part of the project area. The project area is defined as all property owned by the permittee, for which Sedimentation and Erosion Control Plan approval or a CAMA Major permit was sought. f. Filling in, altering, or piping of any vegetative conveyance shown on the approved.plan. 10. The permittee shall submit final site layout and grading plans for any permitted future areas shown on the approved plans, prior to construction. 11. A copy of the approved plans and specifications shall be maintained on file by the Permittee for a minimum of ten years from the date of the completion of construction. 12. The Director may notify the permittee when the permitted site does not meet one or more of the minimum requirements of the permit. Within the time frame specified in the notice, the permittee shall submit a written time schedule to the Director for modifying the site to meet minimum requirements. The permittee shall provide copies of revised plans and certification in writing to the Director that the changes have been made. Page 4 of 7 State Stormwater Management Systems Permit No. SW8 070831 III. GENERAL CONDITIONS This permit is not transferable except after notice to and approval by the Director. In the event of a change of ownership, or a name change, the permittee must submit a formal permit transfer request to the Division of Water Quality, accompanied by a completed name/ownership change form, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. The permittee is responsible for compliance with all permit conditions until such time as the Division approves the transfer request. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to enforcement action by the Division of Water Quality, in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other government agencies (local, state, and federal) having jurisdiction. 4. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement stormwater management systems. The permittee grants DENR Staff permission to enter the property during normal business hours for the purpose of inspecting all components of the permitted stormwater management facility. - 6. The permit maybe modified; revoked and reissued or terminated for cause:' The' filing of a request for a permit modification, revocation and re-issuarce"or termination does not stay any permit condition. . ' ; 7. Unless specified elsewhere, permanent seeding requirements for the stormwater control must follow the guidelines established in the North Carolina Erosion and Sediment Control Planning and Design Manual. 8. Approved plans and specifications for this project are incorporated by reference and are enforceable parts of the permit. �9 The permittee shall notify the Division any."name ;° owheFs'h'ip�ormailing address changes within 30 days. Permit issued this the 11th day of July, 2008. INA ENVIRONMENTAL MANAGEMENT COMMISSION Fo. C /3 -ae� Division of Water Quality By Authority of the Environmental Management Commission Page 5 of 7 State Stormwater Management Systems Permit No. SW8 070831 III. GENERAL CONDITIONS This permit is not transferable except after notice to and approval by the Director. In the event of a change of ownership, or a name change, the permittee must submit a formal permit transfer request to the Division of Water Quality, accompanied by a completed name/ownership change form, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. The permittee is responsible for compliance with all permit conditions until such time as the Division approves the transfer request. 2. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to enforcement action by the Division of Water Quality, in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 3. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other government agencies (local, state, and federal) having jurisdiction. 4. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement stormwater management systems. 5. The permittee grants DENR Staff permission to enter the property during normal business hours for the purpose of inspecting all components of the permitted stormwater management facility. 6. The permit may be modified, revoked and reissued or terminated for cause. The filing of a request for a permit modification, revocation and re -issuance or termination does not stay any permit condition: 7. Unless specified elsewhere, permanent seeding requirements for the stormwater control must follow the guidelines established in the North Carolina Erosion and Sediment Control Planning and Design Manual. 8. Approved plans and specifications for this project are incorporated by reference and are enforceable parts of the permit. 9. The permittee shall notify the Division any name, ownership or mailing address changes within 30 days. Permit issFthisa L1`hday of July, 2008. NOOINA ENVIRONMENTAL MANAGEMENT COMMISSION � A _ Division of Water Quality By Authority of the Environmental Management Commission Page 5 of 7 OFFICE USE ONLY Date Received Fee Paid Permit Number 9-14-01 4f F&I State of North Carolina Department of Environment and Natural Resources Division of Water Quality STORMWATER MANAGEMENT PERMIT APPLICATION FORM This form may be photocopied for use as an original I. GENERAL INFORMATION 1. Applicants name (specify the name of the corporation, individual, etc. who owns the project): —Commanding Q({`jCdI- iJSMC Base Camp Lejeune 2. Print Owner/Signing Official's name and title (person legally responsible for facility and compliance): Carl Baker, Deputy Public Works Officer 3. Mailing Address for person listed in item 2 above: City: Camp Lejeune State: NC Zip: 28547 Telephone Number: ( 910 ) 451-2326 4. Project Name (subdivision, facility, or establishment name -should be consistent with project name on plans, specifications, letters, operation and maintenance agreements, etc.): MARSOC Clam Shell Site Preparation for Foxtrot Co., Golf Co., Hotel Co., and India Co. 5. Location of Project (street address): Courthouse Rd. Citv: Jacksonville Countv: Onslow 6. Directions to project (from nearest major intersection): +/- 1/2 mile SE of the intersection of Courthouse Rd. and Sneads Ferry Road (NC 172). 7. Latitude: N34 35 16 Longitude: W77 22 32 of project 8. Contact person who can answer questions about the project: Name: Lee Humphrey Telephone Number: ( 910 ) 692-5616 II. PERMIT INFORMATION: 1. Specify whether project is (check one): x New Form SWU-101 Version 3.99 Page 1 of 4 Renewal Modification 2. If this application is being submitted as the result of a renewal or modification to an existing permit, list the existing permit number N/A and its issue date (if known) 3. Specify the type of project (check one): _Low Density High Density Redevelop X General Permit Other 4. Additional Project Requirements (check applicable blanks): _CAMA Major X Sedimentation/Erosion Control _404/401 Permit _NPDES Stormwater Information on required state permits can be obtained by contacting the Customer Service Center at 1-877-623-6748. III. PROJECT INFORMATION 1. In the space provided below, summarize how stormwater will be treated. Also attach a detailed narrative (one to two pages) describing stormwater management for the project. Stormwater will be treated by oumoina the stormwater into the sanitary sewer system. 2. Stormwater runoff from this project drains to the White Oak River basin. 3. Total Project Area: 2 . B 3 acres 4. Project Built Upon Area: 1,e kiz: \ % 5. How many drainage areas does the project have? 1 6. Complete the following information for each drainage area. If there are more than two drainage areas in the project, attach an additional sheet with the information for each area provided in the same format as below. Basin Information Drainage Area 1 Drainage Area 2 Receiving Stream Name New Courthouse Bay k�j Receiving Stream Class SA, HQW Drainage Area 2.83 AC Existing Impervious` Area 0 Proposed Impervious°Area 1 7 % Impervious` Area (total) o Impervious* Surface Area Drainage Area l Drainage Area 2 On -site Buildings 0 sf On -site Streets 0 On -site Parking 76,665 sf On -site Sidewalks 0 Other on -site Off -site Total: 7C C f Total: Impervious area is defined as the built upon area including, but not limited to, buildings, roads, parking areas, sidewalks, gravel areas, etc. Form SWU-101 Version 3.99 Page 2 of 4 7. How was the off -site impervious area listed above L►�Il�]I1�1�7:7tF71Y:iL�IIf[�7►T,�1:�i77:iiSTi xiyY[�IoLKiI�i�1►I ►lei Ci9 The following italicized deed restrictions and protective covenants are required to be recorded for all subdivisions, outparcels and future development prior to the sale of any lot. If lot sizes vary significantly, a table listing each lot number, size and the allowable built -upon area for each lot must be provided as an attachment. 1. The following covenants are intended to ensure ongoing compliance with state stormwater management permit number as issued by the Division of Water Quality. These covenants may not be changed or deleted without the consent of the State. 2. No more than square feet of any lot shall be covered by structures or impervious materials. Impervious materials include asphalt, gravel, concrete, brick, stone, slate or similar material but do not include wood decking or the water surface of swimming pools. 3. Swales shall not be filled in, piped, or altered except as necessary to provide driveway crossings. 4. Built -upon area in excess of the permitted amount requires a state stormwater management permit modification prior to construction. 5. All permitted runoff from outparcels or future development shall be directed into the permitted stormwater control system. These connections to the stormwater control system shall be performed in a manner that maintains the integrity and performance of the system as permitted. By your signature below, you certify that the recorded deed restrictions and protective covenants for this project shall include all the applicable items required above, that the covenants will be binding on all parties and persons claiming under them, that they will run with the land, that the required covenants cannot be changed or deleted without concurrence from the State, and that they will be recorded prior to the sale of any lot. V. SUPPLEMENT FORMS The applicable state stormwater management permit supplement form(s) listed below must be submitted for each BMP specified for this project. Contact the Stormwater and General Permits Unit at (919) 733-5083 for the status and availability of these forms. Form SWU-102 Wet Detention Basin Supplement Form SWU-103 Infiltration Basin Supplement Form SWU-104 Low Density Supplement Form SWU-105 Curb Outlet System Supplement Form SWU-106 Off -Site System Supplement Form SWU-107 Underground Infiltration Trench Supplement Form SWU-108 Neuse River Basin Supplement Form SWU-109 Innovative Best Management Practice Supplement Form SWU-101 Version 3.99 Page 3 of 4 VI. SUBMITTAL REQUIREMENTS Only complete application packages will be accepted and reviewed by the Division of Water Quality (DWQ). A complete package includes all of the items listed below. The complete application package should be submitted to the appropriate DWQ Regional Office. 1. Please indicate that you have provided the following required information by initialing in the space provided next to each item. Initials • Original and one copy of the Stormwater Management Permit Application Form ?L 0 • One copy of the applicable Supplement Form(s) for each BMP n IA • Permit application processing fee of $420 (payable to NCDENR) 3L14 • Detailed narrative description of stormwater treatment/management 3L14 • Two copies of plans and specifications, including: Tut - Development/Project name - Engineer and firm -Legend - North arrow - Scale - Revision number & date - Mean high water line - Dimensioned property/project boundary - Location map with named streets or NCSR numbers - Original contours, proposed contours, spot elevations, finished Floor elevations - Details of roads, drainage features, collection systems, and stormwater control measures - Wetlands delineated, or a note on plans that none exist - Existing drainage (including off -site), drainage easements, pipe sizes, runoff calculations - Drainage areas delineated - Vegetated buffers (where required) VIL AGENT AUTHORIZATION If you wish to designate authority to another individual or firm so that they may provide information on your behalf, please complete this section. Designated agent (individual or firm): Lee Humphrey (Hobbs, Upchurch & Associates) Mailing Address: P.O. Box 1737 Southern Pines ct,to• NC 7;,,. 28388 Phone: ( 910 ) 692-5616 Fax: ( 910 ) 692-7342 VIII. APPLICANT'S CERTIFICATION I, (print or type name of person listed in General Information, item 2) Cc r I Aa lec r certify that the information included on this permit application form is, to the best of my knowledge, correct and that the project will b nstructed in conformance with the approved plans, that the required deed restrictions and protective cov an s will be rec ed, and that the proposed project complies with the requirements of 15A NCAC 2H .1000. Signature: Date: �/ v Form SWU-101 Version 3.99 Page 4 of 4 JUL 3 Permit Number:-5 &) SD7O0 , / 2008 (to be provided by DWQ) Drainage Area Number: Filter Strip, Restored Riparian Buffer and Level Spreader Operation and Maintenance Agreement I will keep a maintenance record on this BMP. This maintenance record will be kept in a log in a known set location. Any deficient BMP elements noted in the inspection will be corrected, repaired or replaced immediately. These deficiencies can affect the integrity of structures, safety of the public, and the removal efficiency of the BMP. Important maintenance procedures: - Immediately after the filter strip is established, any newly planted vegetation will be watered twice weekly if needed until the plants become established (commonly six weeks). - Once a year, the filter strip will be reseeded to maintain a dense growth of vegetation - Stable groundcover will be maintained in the drainage area to reduce the sediment load to the vegetation. - Two to three times a year, grass filter strips will be mowed and the clippings harvested to promote the growth of thick vegetation with optimum pollutant removal efficiency. Turf grass should not be cut shorter than 3 to 5 inches and may be allowed to grow as tall as 12 inches depending on aesthetic requirements (NIPC, 1993). Forested filter strips do not require this type of maintenance. - Once a year, the soil will be aerated if necessary. - Once a year, soil pH will be tested and lime will be added if necessary. After the filter strip is established, it will be inspected quarterly and within 24 hours after every storm event greater than 1.0 inch (or 1.5 inches if in a Coastal County). Records of operation and maintenance will be kept in a known set location and will be available upon request. Inspection activities shall be performed as follows. Any problems that are found shall be repaired immediately. BMP element: Potentialproblem: How I will remediate theproblem: The entire filter strip Trash/debris is present. Remove the trash/debris. system The flow splitter device The flow splitter device is Unclog the conveyance and dispose (if applicable) clogged. of any sediment off -site. The Flow splitter device is Make any necessary repairs or damaged. replace if damage is too large for repair. Form SWU401-Level Spreader, Filter Strip, Restored Riparian Buffer O&M-Rev.3 Page 1 of 4 BMP element: Potentialproblem: How I will remediate theproblem: The swale and the level The swale is clogged with Remove the sediment and dispose lip sediment. of it off -site. The level lip is cracked, Repair or replace lip. settled, undercut, eroded or otherwise damaged. There is erosion around the Regrade the soil to create a berm end of the level spreader that that is higher than the level lip, and shows stormwater has then plant a ground cover and bypassed it. water until it is established. Provide lime and a one-time fertilizer application. Trees or shrubs have begun Remove them. to grow on the swale or just downslo e of the level lip. The bypass channel Areas of bare soil and/or Regrade the soil if necessary to erosive gullies have formed. remove the gully, and then reestablish proper erosion control. Turf reinforcement is Study the site to see if a larger damaged or ripap is rolling bypass channel is needed (enlarge if downhill. necessary). After this, reestablish the erosion control material. The filter strip Grass is too short or too long Maintain grass at a height of (if applicable). approximately three to six inches. Areas of bare soil and/or Regrade the soil if necessary to erosive gullies have formed. remove the gully, and then plant a ground cover and water until it is established. Provide lime and a one-time fertilizer application. Sediment is building up on Remove the sediment and the filter strip. restabilize the soil with vegetation if necessary. Provide lime and a one- time fertilizer application. Plants are desiccated. Provide additional irrigation and fertilizer as needed. Plants are dead, diseased or Determine the source of the dying. problem: soils, hydrology, disease, etc. Remedy the problem and replace plants. Provide a one-time fertilizer application. Nuisance vegetation is Remove vegetation by hand if choking out desirable species. possible. If pesticide is used, do not allow it to get into the receiving water. The receiving water Erosion or other signs of Contact the NC Division of Water damage have occurred at the Quality local Regional Office, or the outlet. 401 Oversight Unit at 919-733-1786. Form SWU401-Level Spreader, Filter Strip, Restored Riparian Buffer O&M-Rev.3 Page 2 of 4 Permit Number: (to be provided by DWQ) I acknowledge and agree by my signature below that I am responsible for the performance of the maintenance procedures listed above. I agree to notify DWQ of any problems with the system or prior to any changes to the system or responsible party. Project name:MARSOC Clam Shell Site Preparations for Foxtrot Co., Golf Co., Hotel Co., and India Co. 6MP drainage area number: Print Title:Director of Public Works Address:1005 Michael Rd.: Camp Lejeune, NC 28547 Note: The legally responsible party should not be a homeowners association unless more than 50% of the lots have been sold and a resident of the subdivision has been named the president. I jbm, n L, - Oicf- on , a Notary Public for the State of LWI). it 'fit CU(ti County of a��D(-se1 , do hereby certify that Car iTV)O Lef personally appeared before me this —2Qth day of s_1 ACT, , !LJDQR, and acknowledge the due execution of the forgoing filter strip, riparian buffer, and/or level spreader maintenance requirements. Witness my hand and official seal, ♦JpN L. G�� 1p �,O TA ,4� ..w NC O. SEAL m My commission expires p —C )!2� -X 17, Form SWU401-Level Spreader, Filter Strip, Restored Riparian Buffer O&M-Rev.3 Page 3 of 4 Permit Number:. (to be provided by DWQ) Form SWU401-Level Spreader, Filter Strip, Restored Riparian Buffer O&M-Rev.3 Page 4 of 4 WA 40. �r NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director February 18, 2010 Carl Baker, Deputy Public Works Officer USMC Base Camp Lejeune 1005 Michael Road Camp Lejeune, NC 28547 Subject: REQUEST FOR DESIGNERS CERTIFICATION Stormwater Project No. SW8 070831 MARSOC Clam Shell Site, Foxtrot Golf Hotel & India Co. Onslow, County Dear Mr. Baker: Dee Freeman Secretary On July 11, 2008, the Division of Water Quality issued a Stormwater Management Permit to you for the subject project. Per the terms and conditions of the permit, and Stormwater Regulation 15A NCAC 2H.1 OO80), which stipulates the following: "Upon completion of construction, the designer for the type of Stormwater system installed must certify that the system was inspected during construction, was constructed in substantial conformity with plans and specifications approved by the Division and complies with the requirements of this Section prior to issuance of the certificate of occupancy." As of this date, our records indicate the required designer's certification has not been received. Operation of the stormwater system prior to -submission of the required certification is a violation of NCAC 2H.1 OO80) in accordance with NCGS 143-215.6. Construction is considered complete at the time the project is occupied by an owner or tenant for its intended use. Please submit the required certification by March 18, 2010. Failure to submit the certification is considered a violation of the permit, and is subject to enforcement action, per NCGS 143-215.6A. If you have any questions concerning this matter, please call me at (910) 796-7215 or email me at linda.lewis@ncdenr.gov. Sincerely, (7GeOl: r�d� Linda Lewis Environmental Engineer III GDS/arl: S:\WQS\STORMWATER\PEREQ\O7O831.feb1O cc: Lee Humphrey, Hobbs, Upchurch & Associates, P.A. Wilmington Regional Office Stormwater File DWQ Central Files Wilmington Regional Office 127 Cardinal Drive btension, Wilmington, North Carolina 28405 One Phone: 910-796-72151 FAX: 910-350.20041 Customer Service: 1-877-623-6748 NorthCarolina, Internet: v/ww.ncwaterquality.org Natutully An Equal Opportunity 1 Arrirmative Action Employer Stormwater Permit No. SW8 070831 MARSOC Clam Shell Site, Foxtrot Golf Hotel & India Co. Onslow County Designer's Certification I as a duly registered in the State of North Carolina, having been authorized to observe (periodically/ weekly/ full time) the construction of the project, MARSOC Clam Shell Site Foxtrot Golf Hotel & India Co., for Camp Leieune, (Project Owner) hereby state that, to the best of my abilities, due care and diligence was used in the observation of the project construction such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Required Items to be checked for this certification to be considered complete are on page 2 of this form. Noted deviations from approved plans and specifications: Signature Registration Number Date SEAL 011 Certification Requirements: 1. The drainage area to the system contains approximately the permitted acreage. 2. The drainage area to the system contains no more than the permitted amount of built -upon area. 3. All the built -upon area associated with the project is graded such that the runoff drains to the system. 4. The outlet/bypass structure elevations are per the approved plan. 5. The outlet structure is located per the approved plans. 6. Trash rack is provided on the outlet/bypass structure. 7. All slopes are grassed with permanent vegetation. 8. Vegetated slopes are no steeper than 3:1. 9. The inlets are located per the approved plans and do not cause short- circuiting of the system. 10. The permitted amounts of surface area and/or volume have been provided. 11. Required drawdown devices are correctly sized per the approved plans. 12. All required design depths are provided. 13.. All required parts of the system are provided, such as a vegetated shelf, forebay. and vegetated filter. 14. The dimensions of the system, as shown on the approved plan are provided. cc: NCDENR DWQ Regional Office 3 TRANSMITTAI TO: Division of Water Quality Wilmington Regional Office 127 Cardinal Drive Extension Wilmington, NC 28405 Attn: Rhonda Hiaii Hobbs, Upchurch & Associates, P.A. Consulting Engineers P.O. Box1737 290 S.W. Broad Street Southern Pines, North Carolina 28387 (910) 692-5616 FAX (9/0) 692-7342 HUA PROJECT # FROM: Lee Humphrey HUA FILE NO. # Hobbs, Upchurch & Associates, P.A. DATE: July 3, 2008 RE:. Storm water Maintenance Agreement Level Spreaders MARSOC Clam Shell Buildings Sites Camp Lejeune, North Carolina CL0701 CL0701 MESSAGE: Please find enclosed the Storm water Maintenance Agreement - Level Spreaders you requested for the MARSOC Clam Shell Buildings Sites at Camp Lejeune, MCB. If you should have questions regarding matter, please contact this office. RECEIVFID JUL 0 7 2008 BY: c:lnp• dom,nentsbvilmiugion reg. office o'mrs.doe State of North Carolina r"1 rrl Department of Environment and Natural Resources Division of Water Quality Flow Trucking/Acceptance for Sewer Extension Permit Applications (FTSE—10/07) Project Applicant Name: _Marine Corps Base Camp Lejeune Project Name for which flow is being requested: _MARSOC Sprung ShelterBldg A66 More than one FTSE-10107 nuty be required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. 1. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: _Camp Lejeune Advanced Wastewater Treatment Plant b. WWTP Facility Permit #: _WW# NC0063029; Collections# WQCS00015 All flows are in MGD c. WWTP facility's permitted flow 15 d. Estimated obligated flow not yet tributary to the WWTP 3.688 e. WWTP facility's actual avg. flow 3.85 f. Total flow for this specific request 0.029 g. Total actual and obligated flows to the facility 7.567 h. Percent of permitted flow used 50.45% 11. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP Pump Station Name Approx. Capacity, MGD Approx. Current Avg. (Firm/Design) Daily Flow, MGD _SA88 _780 gpm/1.12 MGD_ _No Meter _BB 180 _1000 gpm/1.40 MGD_ _0.258 _1650 _1400 gpm/2.02 MGD— _0.268 111. Certification Statement 1, _James C. Sides , certify that, to the best of my knowledge, the addition of the volume of wastewater to be permitted in this project has been evaluated 'along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances. This analysis has been performed in accordance with local established policies and pr9c9dure4 using the best available data. This certification applies to those items Ii ;r arbove in Sections 01 I! which 1 am the responsible party. Signature of this form indicates a ceps nce of thi li ast w. Date Instructions for: Flow Tracking/Acceptance for Sewer Extension Permit Applications (FTSE—10/O7) Section I a. WWTP Facility Name: Enter the name of the WWTP that will receive the wastewater flow. b. WWTP Facility Permit #: Enter the NPDES or Non -Discharge number for the WWTP receiving the wastewater flow. C. WWTP facility's permitted flow. MGD: From WWTP owner's NPDES or Non -Discharge permit. d. Estimated obligated flow not yet tributary to the WWTP, MGD: This includes flows allocated to other construction projects not yet contributing flow to the collection system. Flows allocated through interlocal agreements or other contracts not yet contributing flow to the collection system are also included. For POTWs that implement a pretreatment program, include flows allocated to industrial users who may not be using all of their flow allocation. Please contact your Pretreatment Coordinator for information on industrial flow tributary to your WWTP. As of January 15, 2008 the POTW should have reviewed flow allocations made over the last two years and reconciled their flow records, to the best of their ability, so it is known how much flow has been obligated and is not yet been made tributary to the WWTP, in accordance with local policies and procedures employed by the reporting entity. The obligated flow not yet tributary plus actual flow will be reconciled annually for systems at less than 60% of permitted flow used. Annual updates shall be submitted to the appropriate Regional Office by January 15 of each year and cover the previous calendar year. Semi -Annual updates shall be required when the percent of permitted flow used reaches 60%n. Semi- annual time period are defined as January I through June 30 and July 1 through December 31. Semi- annual updates shall be submitted to the appropriate Regional Office by July 15 and January 15 of each year. Quarterly updates shall be required when the percent of permitted flow used reaches 80%. Quarters are defined as Qtrl (Jun -Feb -Mar); Qtr2 (Apr -May -Jun); Qtr3 (Jul -Aug -Sep); Qtr4 (Oct -Nov -Dec). Quarterly updates shall be submitted to the appropriate Regional Office by April 15, July 15, October 15 and January 15 of each year. e. WWTP facility's actual avg. flow, MGD: Previous 12 month average. f. Total flow for this specific request. MGD: Enter the requested flow volume. g. Total actual and obligated flows to the facility, MGD Equals [d + e + a h. Percent of permitted flow used: Equals [(g / c)* 100] For example: On January 15 a FOTW with a permitted flow of 6.0 MGD, reported to the Regional Office that there is 0.5 MGD of flow that is obligated but not yet tributary. The annual average flow for 2007 is 2.7 MGD. The first Form F FSE-10/07 submitted after January 15, 2008 may have numbers like this: c. = 6.0 MGD d. = 0.5 MGD e. = 2.7 MGD f. = 0.015 MGD g. = 3.215 MGD h. = 53.6 % The next Form FTSE-10/07 may be updated like this: c. = 6.0 MGD d. = 0.515 MGD e. = 2.73 MGD I. = 0.102 MGD g. = 3.349 MGD h. = 55.8 % Each subsequent Form I-TSE-10/07 will be updated in the same manner Section II List the name, approximate pump station firm (design) capacity and approximate current average flow (previous 12 months) through the pump station for each pump station that will be impacted by the proposed sewer extension project. Include the proposed flow for this project and other flows that have been approved for the pump station but are not yet tributary. Firm (design) capacity is the design average daily flow of the pump station as calculated by the design engineer or the station capacity with the largest pump out of service as per the Minimum Design Criteria if the design capacity is unknown. Section III Form FTSE-10/07 must be signed by the appropriate official as per 15A NCAC 02T .0106. Michael F. Easley, Governor William G. Ross Jr., Secretary rNorth Carolina Department of Environment and Natural Resources 1 11C Coleco H. Sullins, P.E. Director Division of Water Quality August 30, 2007 Mr. Carl Baker Public Works Marine Corps Base 1005 Michael Road Camp Lekne, NC 28547 Subject: equest for State Stormwater Managerr MAkSOC Clam Shell Site, Foxtrot, Golf, Stioater Project No. SW8070831 / Onslow Countv Dear Mr. Baker: X kA IC L tt d �0 rrmit Application & India Companies On August 15, 2007, the Wilmington ional O ce received a copy of an Erosion Control Plan for the subject project. The North Carolina Ad in Cod requires any project that must receive either Sedimentation and Erosion Control Plan approval and/or a CA Jo permit to apply for and receive a Stormwater Management Permit by the Division of Water Quality. Any truction on the subject site, prior to receipt of the required permit, will constitute a violation of 15A NC 2H. 000 and may result in appropriate enforcement action by this Office. Either a Stormwater Permit Applicatlo Package inclu . g 2 sets of plans, completed application form, fee, and supporting documentation, or a written esponse regarding a status of this project and the expected submittal date must be received in this Office n later than September , 2007. Failure to respond to this request may result in the initiation of enforcementAction, and construction rikay experience a subsequent delay. The NPDES 010000 Federal StorrgWater Permit that accompani'94 NOT be considered the Coastal S rmwater Management Permit, Supervisor. Please reference t Project Number above on all please call me at (910) 796-721 , or email me at rhonda.hall@ncr Sincerely, Rhonda Hall Environmental Engineer ENB/rbh: S:\WQS cc: Onslow Hobbs, Wilming Central inty Building Inspections hurch & Associates, P.A Regional Office File the Erosion Control Plan approval letter must vhich will be signed by the Water Quality correspondence. If you have any questions, 1.aug07 %�Z�I,Carolifna /Vaturaly North Carolina Division of Water Quality 127 Cardinal Drive Extension Wilmington, NC 28405 Phone (910) 796-7215 Customer Service Wilmington Regional Office Internet: www.ncwateraualitv.ore Fax (910) 350-2004 1-877623-6748 0 i �';>.... ': �: i�` •: �I!'j7 3'� ;fY_1Ut �{) fir;.: ° ". .. .:7{,:*L � . L, � .. .. ...:;P1':,:) .,,�.;t r.t in4,, (.; flt... ,.':�tSl,. . _v.. Ir"'�1 r .�.I. ."b'r. .�t.•.•r. . "1', i .. � ,- rail'. ... i..• � ^5_ i fr�l7l: t. . ..., .r_. � .� �Jr _ r. _ � ti: �.r.• .. . L- North Carolina James D. Simons, PG, PE Director and State Geologist NCDENR Department of Environment and Natural Resources Division of Land Resources Land Quality Section August 15, 2007 Michael F. Easley, Governor William G. Ross Jr., Secretary LETTER OF RECEIPT OF EROSION CONTROL PLAN 1 Commanding General, Marine Corps Base Mr. Carl Baker, Deputy Public Works Officer 1 V 1005 Michael Road,(Cope 409D) W� Camp Lejeune, NC 285472521 RE: Project Name: MARSOC Clam Shell Site, Foxtrot, Golf, Hotel & India Companies Project ID: Onslo-2008-064 County: Onslow, Camp Lejeune, Sneads Ferry Road River Basin: White Oak Submitted By: Hobbs Upchurch & Associates Date Received by LQS: August 14, 2007 Plan Type: NEW Dear Mr. Baker: This office has received a soil erosion and sediment control plan for the project listed above which was submitted as required by the North Carolina Sedimentation Pollution Control Act (G.S. 113A-57 (4)). The Act requires that all persons disturbing an area of one or more acres of land must obtain approval of a soil erosion control plan prior to the commencement of the land -disturbing activity (G.S. 113A-54(d) (4)). The Act further states that this plan must be filed a minimum of 30 days prior to the activity and the approving authority must approve or disapprove the submitted plan within 30 days of receipt. Failure of the approving authority to approve or disapprove the submitted plan within the 30-day period will be deemed approval of the plan Commencement or continuation of a land -disturbing activity under the jurisdiction of this Act prior to the approval of an erosion and sediment control plan is a violation of the Act. The approval of an erosion and sediment control plan is conditioned on the applicant's compliance with Federal and State water quality laws, regulations and rules. If you have questions please do not hesitate to contact this office. Your cooperation in this matter is appreciated and we look forward to working with you on this project. Sincerely, Daniel Sams, PE Land Quality Section cc: Lee Humphrey, Hobbs, Upchurch & Associates, PA LQS-WiRO; SWS-WiRO Wilmington Regional Office 127 Cardinal Drive Ext., Wilmington, North Carolina 28405-3845 • Phone: 910-796-72151 FAX: 910-350-2004 Hobbs, Upchtirch & Associates, P.A. Consulting Engineers TRANSMITTAL P.O. Boy 1737 290 S. It'. Broad Street Southern Pines, ,North Comlina 38387 (910) 692-5616 F,4X (910) 692-7342 TO: Division of Water Quality HQA PROJECT # CL0701 Wilmington Regional Office 127 Cardinal Drive Extension (, Wilmington, NC 25405 U FROM: Lee Humphrey HGA FILE NO. # CL0701 Hobbs, Upchurch & Associates, P.A. DATE: August 10, 2007 RE: Stormwater Management Permit Application Camp Lejeune, North Carolina MESSAGE: Please find enclosed a copy of the Stormwater Management Application for the MARSOC Clam Shell Site Preparation for Foxtrot Co., Golf Co., Hotel Co. and India Co. at Camp Lejeune, MCB If you should have questions regarding matter, please contact this office. AUG 1 4 2007 BY: c: lnY dncumentsl iri(mington rt g. office trons.doc CONTRACT N40085-06-D-4403 NAVFAC SPECIFICATION NO. 07-B-0086 MARSOC Clam Shell Site Preparations for Foxtrot Co., Golf Co., Hotel Co., and India Co. AT THE MARINE CORPS BASE, CAMP LEJEUNE, NORTH CAROLINA DESIGN BY: HOBBS, UPCHURCH & ASSOCIATES, P.A. 300 S.W. BROAD STREET SOUTHERN PINES, NC 28387 A/E Contract: N40085-06-D-4403 SPECIFICATION PREPARED BY: HOBBS, UPCHURCH & ASSOCIATES, P.A. 300 S.W. BROAD STREET SOUTHERN PINES, NC 28387 Date: August, 2007 SPECIFICATION APPROVED BY: Brian R. Marshburn, P.E., Director Design Branch, Public Works Division T. L. Ammons, Commander, CEC, U.S. Navy for Commander, Naval Facilities Engineering Command Page 1 I I 1 I 1 1 1 7 1 1 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co PROJECT TABLE OF CONTENTS DIVISION 01 - GENERAL REQUIREMENTS 01 11 00 SUMMARY OF WORK 01 14 00 WORK RESTRICTIONS 01 20 00 PRICE AND PAYMENT PROCEDURES 01 30 00 ADMINISTRATIVE REQUIREMENTS 01 31 23 WEB BASED CONSTRUCTION MANAGEMENT (WebCM) 01 32 16 CONSTRUCTION PROGRESS DOCUMENTATION 01 33 00 SUBMITTAL PROCEDURES 01 35 29 SAFETY AND OCCUPATIONAL HEALTH REQUIREMENTS 01 42 00 SOURCES FOR REFERENCE PUBLICATIONS 01 45 10 QUALITY CONTROL 01 50 00 TEMPORARY FACILITIES AND CONTROLS 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS 01 77 00 CLOSEOUT PROCEDURES 01 78 23 OPERATION AND MAINTENANCE DATA DIVISION 02 - EXISTING CONDITIONS 02 41 00 DEMOLITION 02 82 30 RE-ESTABLISHING VEGETATION DIVISION 31 - EARTHWORK 31 11 00 CLEARING AND GRUBBING 31 23 00.00 20 EXCAVATION AND FILL DIVISION 32 - EXTERIOR IMPROVEMENTS 32 10 00 BITUMINOUS CONCRETE PAVEMENT 32 11 24 GRADED CRUSHED AGGREGATE BASE COURSE FOR PAVEMENT DIVISION 33 - UTILITIES 33 30 00 SANITARY SEWERS 33 32 13.13 PACKAGE LIFT STATIONS 33 71 02 UNDERGROUND TRANSMISSION AND DISTRIBUTION -- End of Project Table of Contents -- CL0701A PROJECT TABLE OF CONTENTS Page 1 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A SECTION O1 11 00 SUMMARY OF WORK 07/00 PART 1 GENERAL 1.1 WORK COVERED BY CONTRACT DOCUMENTS 1.1.1 Project Description The base bid work includes the installation of approximately 7692 cy of select fill material, 4931 sy of asphalt parking area, 341 if of 24" RCP, 112 if of 15" RCP, 2 catch basins, 2 junction boxes, 3 new area lights and one new storm water basin with a storm water pumping station associated work items for the purpose of building a tactical parking area and other incidental related work. The optional bid - Hotel Co. Area H includes the installation of approximately 1785 cy of select fill material, 1195 sy of asphalt parking area, 112 1f of 18" RCP, 1 catch basins, 2 new area lights for the purpose of building a tactical parking area and other incidental related work. ' The optional bid - Golf Co. Area G includes the installation of approximately 1785 cy of select fill material, 1195 sy of asphalt parking area, 112 if of 15" RCP, 1 catch basins, 1 new area lights for the purpose of building a tactical parking area and other incidental related work. The optional bid - Foxtrot Co. Area F includes the installation of approximately 1785 cy of select fill material, 1195 sy of asphalt parking area, 112 if of 15" RCP, 1 catch basins, 1 new area lights for the purpose of building a tactical parking area and other incidental related work. ' 1.1.2 Location The work shall be located at the Marine Corps Air Station, New River, Jacksonville, North Carolina approximately as shown. The exact location ' will be indicated by the Contracting Officer. 1.2 EXISTING WORK In addition to "FAR 52.236-9, Protection of Existing Vegetation, Structures, Equipment, Utilities, and Improvements": ' a. Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remain. b. Repair or replace portions of existing work which have been altered during construction operations to match existing or adjoining work, as approved by the Contracting Officer. At the completion of operations, existing work shall be in a condition ' equal to or better than that which existed before new work started. 1.3 LOCATION OF UNDERGROUND FACILITIES ' The Contractor will be responsible for obtaining the services of a SECTION O1 11 00 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 professional utility locator to scan the construction site with electromagnetic or sonic equipment, and mark the surface of the ground where existing underground utilities are discovered. Verify the elevations of existing piping, utilities, and any type of underground obstruction not indicated or specified to be removed but indicated or discovered during scanning in locations to be traversed by piping, ducts, and other work to be installed. Verify elevations before installing new work closer than ' nearest manhole or other structure at which an adjustment in grade can be made. 1.3.1 Notification Prior to Excavation ' Notify the Contracting Officer 48 hours prior to starting excavation work in order to permit making arrangements with public works personnel to scan ' the area for unmarked utilities. Obtain station digging permits prior to starting excavation work. PART 2 PRODUCTS ' Not used. PART 3 EXECUTION ' Not used. -- End of Section -- , I 1 SECTION O1 11 00 Page 2 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A SECTION O1 14 00 WORK RESTRICTIONS 07/00 ' PART 1 GENERAL 1.1 CONTRACTOR ACCESS AND USE OF PREMISES 1 1.1.1 Station Regulations Ensure that Contractor personnel employed on the Station become familiar ' with and obey Station regulations. Keep within the limits of the work and avenues of ingress and egress as directed. Do not enter restricted areas unless required to do so and until cleared for such entry. Wear hard hats in designated areas. Do not enter any restricted aras unless required to do so and until cleared for such entry. The Contractor's equipment shall be conspicuously marked for identification. 1.1.2 Working Hours Regular working hours shall consist of an eight and one-half hour period established by the Contracting Officer, Monday through Friday, excluding Government holidays. 1.1.3 Work Outside Regular Hours ' Work outside regular working hours requires Contracting Officer approval. Provide written request at least 15 calendar days prior to such work to allow arrangements to be made by the Government for inspecting the work in progress. During periods of darkness, the different parts of the work shall be lighted in a manner approved by the Contracting Officer. 1.1.4 Utility Cutovers and Interruptions a. Make utility cutovers and interruptions after normal working hours or on Saturdays, Sundays, and Government holidays. Conform to procedures required in the paragraph "Work Outside Regular Hours." ' b. Ensure that new utility lines are complete, except for the connection, before interrupting existing service. C. Interruption to water, sanitary sewer, storm sewer, telephone service, electric service, air conditioning, heating, fire alarm, compressed air, and gas shall be considered utility cutovers pursuant to the paragraph entitled "Work Outside Regular Hours." 1 Such interruption shall be further limited to 8 hours. This time limit includes time for deactivation and reactivation. ' d. Operation of Station Utilities: The Contractor shall not operate nor disturb the setting of control devices in the station utilities system, including water, sewer, electrical, and steam services. The Government will operate the control devices as required for normal conduct of the work. The Contractor shall SECTION O1 14 00 Page 1 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' notify the Contracting Officer giving reasonable advance notice when such operation is required. PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. -- End of Section -- SECTION O1 14 00 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A SECTION 01 20 00 PRICE AND PAYMENT PROCEDURES 10/05 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. U.S. ARMY CORPS OF ENGINEERS (USACE) COE EP-1110-1-6 (1995) Construction Equipment Ownership and Operating Expense Schedule 1.2 SUBMITTALS Submit the following in accordance with Section 01 33 00,"Submittal Procedures." SD-01 Preconstruction Submittals Schedule of prices 1.3 SCHEDULE OF PRICES 1.3.1 Data Required Within 15 calendar days of notice of award, prepare and deliver to ' Contracting Officer a schedule of prices (construction contract) on the forms furnished by the Government. Provide a detailed breakdown of the contract price, giving quantities for each of the various kinds of work, ' unit prices, and extended prices therefor. Schedule of prices shall be separated by individual building numbers with subtotals for each building. 1.3.2 Schedule Instructions Payments will not be made until the schedule of prices has been submitted to and approved by the Contracting Officer. Identify the cost for site work, and include incidental work to the 5 foot line. Identify costs for the building(s), and include work out to the 5 foot line. Workout to the 5 foot line shall include construction encompassed within a theoretical line 5 feet from the face of exterior walls and shall include attendant construction, such as cooling towers, placed beyond the 5 foot line. 1.4 CONTRACT MODIFICATIONS In conjunction with the Contract Clause "DFARS 252.236-7000, Modification Proposals -Price Breakdown," and where actual ownership and operating costs of construction equipment cannot be determined from Contractor accounting records, equipment use rates shall be based upon the applicable provisions SECTION O1 20 00 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel s India Co. CL0701A of the COE EP-1110-1-8. 1.5 CONTRACTOR'S PAYMENT REQUEST 1.5.1 Proper Payment Request A proper request for payment/invoice shall comply with all requirements specified in this Section and the contract payment clauses. If any invoice does not comply with these requirements, it shall be returned with a statement of the reasons why it was not a proper invoice. A proper payment request/invoice includes the following information, completed forms, and number of copies indicated. Upon request, the Contracting Officer will furnish copies of Government forms. a. Contractor's Invoice on NAVFAC Form 7300/30, which shall show the basis for arriving at the amount of the invoice. Submit one original and two copies. b. Contractor's Monthly Estimate for Voucher (LANTNAVFACENGCOM Form 9-4330/110. Submit original and two copies. C. Payment Certification. Furnish as specified in "FAR Clause 52.232-5 (c) Payments under Fixed -Price Construction Contracts." Submit one original. d. QC Invoice Certification. Furnish as specified in Section 01 45 10, "Quality Control." Submit one original. 1.5.1.1 Progress Payments In addition to the requirements stated in Paragraph 1.5.1, "Proper Payment Request" above, the Contractor's request for progress payments shall include the following: a. Updated Progress Schedule: Furnish an updated progress schedule as specified in contract clause FAR 52.236-15 "Schedules for Construction Contracts" and Section 01 32 16, "Construction Progress Documentation." Submit one copy. 1.5.1.2 Final Payments The request for final payment is submitted after completion and acceptance of all work and all other requirements of the contract. Before submitting the final invoice the Contractor shall meet with the appropriate Government representatives to determine the final invoice amount, including the assessment of liquidated damages, if any, and to make sure the final release is complete and accurate. In addition to the requirements in Paragraph 1.5.1, "Proper Payment Request" above, the Contractor's request for final payment shall include the following: a. A final release executed on the standard form provided by the Contracting Officer. Submit two originals with final payment request. b. NC Tax certified statement and report for the prime and each subcontractor (FAR 52.229-7). Submit two copies. c. As -built drawings (if applicable). SECTION O1 20 00 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A d. Warranties (if applicable). e. 0&M manuals (if applicable). f. Final payrolls (FAR 52.222-6). e g. A release for an assignment of claims (if applicable). Submit three originals. 1.5.2 Procedures for Submitting Payment Request a. The Contractor may submit only one invoice for payment each month as the work progresses. b. The invoice shall be delivered to the ROICC Office, Administrative Branch, between five calendar days before and five calendar days after the contract award date. Invoices received outside this schedule shall be returned to the Contractor unprocessed. The Contractor will have to wait until the following month to submit their next invoice. C. Invoices shall be delivered during normal work hours from 7:30 AM up to 4:00 PM (EST), Monday through Friday, excluding holidays. 1.6 PAYMENTS TO THE CONTRACTOR Payments will be made on submission of a proper payment request/invoice by the Contractor. 1.6.1 Obligation of Government Payments The obligation of the Government to make payments required under the provisions of this contract will, at the discretion of the Contracting Officer, be subject to the following: a. Reasonable retention and/or deductions due to defects in material or workmanship; potential liquidated damages; and/or failure to comply with any other requirements of the contract. b. Claims which the Government may have against the Contractor under ' or in connection with this contract; and C. Unless otherwise adjusted, repayment to the Government upon demand ' for overpayments made to the Contractor. d. Failure to provide up to date record drawings not current as stated in Contract Clause "FAC 5252.236-9310, Record Drawings"; NC ' State tax certified statement and report in accordance with FAR 52.229-2; labor payrolls in accordance with FAR 52.222-6; as -built drawings in accordance with Section 01 95 10, "Quality Control"; warranties and 0&M manuals; and any other requirements in the ' contract. PART 2 PRODUCTS tNot used. 1 SECTION O1 20 00 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0 lA 1 PART 3 EXECUTION ' Not used. -- End of Section -- ' 1 1 SECTION 01 20 00 Page 4 I MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A 1 1 L� I 1 1 1 I F 1 1 11 1 1 i SECTION O1 30 00 ADMINISTRATIVE REQUIREMENTS 06/06 PART 1 GENERAL 1.1 SUBMITTALS Submit the following in accordance with the Section 01 33 00, "Submittal Procedures." SD-01 Preconstruction Submittals List of contact personnel 1.2 MINIMUM INSURANCE REQUIREMENTS Procure and maintain during the entire period of performance under this contract the following minimum insurance coverage: a. Comprehensive general liability: $500,000 per occurrence b. Automobile liability: $200,000 per person, $500,000 per occurrence, $20,000 per occurrence for property damage C. Workmen's compensation as required by Federal and State workers' compensation and occupational disease laws, d. Employer's liability coverage of $100,000, except in States where workers compensation may not be written by private carriers, e. Others as required by State law. 1.3 ELECTRONIC MAIL (EMAIL) a. The Contractor is required to establish and maintain electronic mail (email) capability along with the capability to open various electronic attachments in Microsoft, Adobe Acrobat, and other similar formats. b. Within 10 days after contract award; the Contractor shall provide the Contracting Officer a single (only one) email address for the ROICC office to send communications related to this contract correspondence. The ROICC office may also use email to notify the Contractor of base access conditions when emergency conditions warrant, such as hurricanes, terrorist threats, etc. C. Multiple email addresses are not authorized. d. It is the Contractor's responsibility to make timely distribution of all ROICC email within its own organization, including field office(s). 1 SECTION O1 30 00 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A e. The Contractor shall promptly notify the Contracting Officer, in writing, of any changes to their email address. 1.4 CONTRACTOR PERSONNEL REQUIREMENTS 1.4.1 Subcontractors and Personnel Furnish a list of contact personnel of the Contractor and subcontractors including addresses and telephone numbers for use in the event of an emergency. As changes occur and additional information becomes available, correct and change the information contained in previous lists. 1.4.2 Identification Badges Identification badges will be furnished without charge. Application for and use of badges will be as directed below. Immediately report instances of lost or stolen badges to the Contracting Officer. 1.4.3 Business Access Security Requirements 1.4.3.1 Business Access Definition Contractor/subcontractor employees requiring installation access to MCB, Camp Lejeune or MCAS New River, N.C. must obtain a Business Access Identification Badge for that particular installation. Regularly scheduled delivery personnel, to include FEDEX, UPS, Pick-up and deliveries, should, also, follow the Business Access guidelines described below. Personnel requiring Business Access Identification Badges shall submit all documentation listed below. Badges are not required if the contracted position requires the employee to obtain a Common Access Card (CAC) which will be identified separately within the Government contract. 1.4.3.2 Installation Security Access Requirements Contractor shall accomplish the security requirements below within 10 days after award or prior to performance under the contract. 1.4.3.3 Business Access Identification Badge Requirement In order to obtain a Business Access Identification Badge for access to MCB, Camp Lejeune, and satellite activities, or MCAS New River, NC, all personnel providing services under this contract shall be required to present the documentation below to the following offices, as applicable: MCB, Camp Lejeune, NC and its satellite activities. Report as follows: 1. Identification Card Center, 59 Molly Pitcher Road for badge (910-451-2727). MCAS New River, NC. Report as follows: 1. S-4 (Facilities Office), Bldg AS-211 (1st Deck) for registration on contractor's list (910-449-6310). 2. Pass and Identification Office, Bldg AS-211 (1st Deck) for badge and vehicle decal (910-449-5427/5428). SECTION O1 30 00 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.4.3.4 Proof of Employee Citizenship or Legal Alien Status Acceptable documents include birth certificate, Social Security Cards, Immigration and Naturalization Service (INS) forms and passports. 1.4.3.5 Proof of Criminal Records Check Proof of a criminal records check from the county or state where the employee has resided for the previous two years (or length of legal residence for foreign nationals in the U.S. for less than two years). Criminal background records checks must be from a credible source. Many credible sources exist, but some examples include the County Courthouse, Infoiink Screening Services, Inc. (www.infolinkscreening.com), IntegraScan Criminal Records Checks (www.integrascan.com), Intelius Employee Screening (www.Intelius.com), and Castle Branch www.castlebranch.com). Subsequent to the initial criminal background records checks, local criminal records checks shall be conducted annually prior to renewal of badges for reevaluation. 1.4.3.6 Letter Provided By Contracting Officer Indicating Contract Letter provided by Contracting Officer indicating contract, contract period and prime contractor. Proof of employment on a valid Government contract (e.g., a letter on company letterhead from the prime contractor including contract number and term). 1.4.3.7 Photo ID Valid state or federal issued picture identification card. Acceptable documents include state drivers license, DMV issued photo identification, or alien registration card. 1.4.4 Denial of Access Installation access shall be denied if it is determined that an employee: a. Is on the National Terrorist Watch List b. Is illegally present in the United States. C. Is subject to an outstanding warrant. d. Has knowingly submitted an employment questionnaire with false or fraudulent information. e. Has been issued a debarment order and is currently banned from military installations. . f. Is a Registered Sexual Offender, or has any Felony Conviction within the past two years. ' 1.4.5 Appeal Process All appeals should be directed to the Base Inspector's Office for any ' individual that has been denied access to the Base. 1.4.6 Display of Badges Contractors/subcontractors shall prominently display their badges on their SECTION O1 30 00 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 person at all times. Upon completion/termination of this contract or an individual's employment, the Contractor shall collect and turn in to the Pass & ID Office all badges. If the Contactor fails to obtain the employee's badge, the Pass & ID Office will be notified within 24 hours. Immediately report instances of lost or stolen badges to the Contracting Officer. 1.4.7 Contractor and Subcontractor Vehicle Requirements Each vehicle to be used in contract performance shall show the Contractor's or subcontractor's name so that it is clearly visible and shall always display a valid state license plate and safety inspection sticker. To obtain a vehicle decal, which will be valid for one year or contract period, whichever is shorter, Contractor or subcontractor vehicle operators shall provide to the Vehicle Registration Office, 60 Molly Pitcher Road for vehicle decal (910-451-1158): a. An installation sponsor request forwarded to provost Marshall office b. A valid form of Federal or state government I.D. C. If driving a motor vehicle, a valid driver's license, vehicle registration and proof of insurance Upon completion/termination of this contract or an individual's employment the Contractor shall collect and turn in to Vehicle Registration all Government vehicle decals. If any are not collected, the Contractor shall notify the Vehicle Registration Office within 24 hours. 1.4.8 Security Checks Contractor personnel and vehicles shall only be present in locations relevant to contract performance. All Contractor personnel entering the base shall conform to all Government regulations and are subject to such checks as may be deemed necessary to ensure that violations do not occur. Employees shall not be permitted on base when such a check reveals that their presence would be detrimental to the security of the base. Subject to security regulations, the Government will allow access to an area for servicing equipment and/or performing required services. Upon request, the Contractor shall submit to the Contracting Officer questionnaires and other forms as may be required for security purposes. 1.5 SUPERVISION Have at least one qualified supervisor capable of reading, writing, and conversing fluently in the English language on the job site during working hours. In addition, if a Quality Control (CQ) representative is required on the contract, then that individual shall also have fluent English communication skills. 1.6 PRECONSTRUCTION CONFERENCE After award of the contract but prior to commencement of any work at the site, meet with the Contracting Officer to discuss and develop a mutual understanding relative to the administration of the value engineering and safety program, preparation of the schedule of prices, shop drawings, and other submittals, scheduling programming, and prosecution of the work. Major subcontractors who will engage in the work shall also attend. SECTION O1 30 00 Page 4 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' 1.7 PARTNERING To increase the likelihood of successful performance of this contract, the Government requires cohesive partnerships with its Contractors and Subcontractors. Key stakeholders, including the Clients who will receive services, principal individuals from NAVFAC, the performance assessment team, and representative(s) of the installation(s) will be invited to participate in the partnering process. Key members of the prime and subcontractors teams, including senior management personnel, must participate. The partnership will draw on the strength of each organization in an effort to achieve quality contract services done right the first time, within the contract price, as scheduled, and without any safety mishaps. Contract Partnering Level C This level of partnering discusses partnering concepts and benefits and should become a part of the pre -performance conference. The senior Government and Contractor stakeholders present will jointly host the partnering sessions. The partners will determine the frequency of the follow-on sessions. The partnering sessions should be held at locations agreed to by the partners. Partnering sessions should be held at or near the location of the activity Contracting Office. The participants shall bear their own costs for meals, lodging, and transportation associated with partnering. PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. -- End of Section -- 1 1 1 1 SECTION O1 30 00 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A SECTION O1 31 23 WEB BASED CONSTRUCTION MANAGEMENT (WebCM) 03/03 ePART 1 GENERAL 1.1 DESCRIPTION The Government and Contractor shall utilize the Naval Facilities a Engineering Command's (NAVFAC) WebCM system for electronic submittal of all data and documents (unless specified otherwise by the Contracting Officer) throughout the duration of the Contract. WebCM is a web -based electronic media site that is hosted by Primavera Systems, Inc. utilizing their PrimeContract (hereinafter referred to as WebCM) web solution and will be made available only to key Prime Contractor personnel and QC Specialist personnel working for subcontractors. The joint use of this system is to facilitate; electronic exchange of information, key processes, and overall management of the contract. WebCM shall be the primary means of project information submission and management. When required by the Contracting Officer, paper documents will also be provided (i.e.; e.g. the signature of Contract Modifications and submission of Contract Claims). In the event of discrepancy between the electronic version and paper documents, the paper documents will govern. Primavera Project Planner, 23e/c, Primavera Project Manager, SureTrak and PrimeContract are registered trademarks of Primavera Systems, Inc. Microsoft, Internet Explorer, Outlook, Word, and Excel are registered trademarks of Microsoft Corporation in the U.S.A. Adobe and Acrobat are eregistered trademarks of Adobe Systems Incorporated. 1.2 USER ACCESS LIMITATIONS The Contracting Officer will control the Contractor's access to WebCM by allowing access and assigning user profiles to accepted Contractor personnel. User profiles will define levels of access into the system; determine assigned function -based authorizations (determines what can be seen) and user privileges (determines what they can do). Sub -contractors and suppliers will not have direct access to WebCM. Entry of information exchanged and transferred between the Contractor and its sub -contractors and suppliers on WebCM shall be the responsibility of the Contractor. 1.2.1 Joint Ownership of Data Data entered in a collaborative mode (entered with the intent to share as determined by permissions and workflows within the WebCM system) by the Contracting Officer and the Contractor will be jointly owned. 1.3 AUTOMATED SYSTEM NOTIFICATION AND AUDIT LOG TRACKING Review comments made (or lack thereof) by the Government on Contractor submitted documentation shall not relieve the Contractor from compliance SECTION O1 31. 23 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 with requirements of the Contract Documents. The Contractor is responsible for managing, tracking, and documenting the Work to comply with the requirements of the Contract Documents. Government acceptance via automated system notifications or audit logs extends only to the face value of the submitted documentation and does not constitute validation of the Contractor's submitted information. 1.4 SUBMITTALS Submit the following in accordance with Section 01 33 00, "Submittal Procedures." SD-01 Preconstruction Submittals List of Contractor's key WebCM personnel. Include descriptions of key personnel's roles and responsibilities for this project. 1.5 COMPUTER REQUIREMENTS The Contractor shall use computer hardware and software that meets the requirements of the WebCM system as recommended by Primavera Systems, Inc. to access and utilize WebCM. As recommendations are modified by Primavera, the Contractor will upgrade their system(s) to meet the recommendations or better. Upgrading of the Contractor's computer systems will not be justification for a cost or time modification to the Contract. 1.6 CONTRACTOR RESPONSIBILITY The Contractor shall be responsible for the validity of their information placed in WebCM and for the abilities of their personnel. Accepted users shall be knowledgeable in the use of computers, including Internet Explorer, e-mail programs such as Outlook, word processing programs such as Word, spreadsheet programs such as Excel, and Adobe Portable Document Format (PDF) document distribution program. The Contractor shall utilize the existing forms in WebCM to the maximum extent possible. If a form does not exist in WebCM and the Contractor must include as an attachment or by uploading the data file, PDF documents will be created through electronic conversion rather than optically scanned. The Contractor is responsible for the training of their personnel in the use of WebCM and the other programs indicated above as needed. All costs associated with the use of this system will be evenly distributed in the project overheads and spread across the duration of the contract; a separate cost line item will not be allowed. 1.6.1 User Access Administration Provide a list of Contractor's key WebCM personnel for the Contracting Officer's acceptance. Notify the Contracting Officer immediately of any users that are to have access removed. Resubmit the personnel list whenever modified. User changes will take effect within 1 one working day of accepting the requested change. The Contracting Officer reserves the right to perform a security check on all potential users. The Contractor will be allocated 5 key personnel with access to WebCM. Access will include one access for each QC Specialist while they are performing their duties, per Specification Section 01 45 10. SECTION 01 31 23 Page 2 iMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' 1.7 CONNECTIVITY PROBLEMS WebCM is a web -based environment and therefore subject to the inherent ' speed and connectivity problems of the Internet. The Contractor is responsible for its own connectivity to the Internet. WebCM response time is dependent on the Contractor's equipment, including processor speed, modem speed, Internet access speed, etc, and current traffic on the Internet. The Government will not be liable for any delays associated from the usage of WebCM including, but not limited to: slow response time, down time periods, connectivity problems, or loss of information. Under no circumstances shall the usage of the WebCM be grounds for a time extension or cost adjustment to the contract. PART 2 PRODUCTS Not Used. PART 3 EXECUTION 3.1 WEBCM UTILIZATION WebCM shall be utilized in connection with submittal preparation and information management required by Section 01 32 16 "Construction Progress Documentation", Section 01 33 00, "Submittal Procedures", Section 01 45 10 "Quality Control" and other Division One sections. Requirements of this ' section are in addition to requirements of all other sections of the specifications. 3.1.1 Shop Drawings ' Shop drawing and design data documents shall be submitted as PDF attachments to the WebCM submittal workflow process and form. All PDF shop drawing submittal documents shall have the Contractor's review and submittal stamp (including signatures) as specified in Section 01 33 00, "Submittal Procedures" the same as if submitted as hard copy. Examples of shop drawings include, but are not limited to: a. Standard manufacturer installation drawings. b. Drawings prepared to illustrate portions of the work designed or developed by the Contractor. C. Steel fabrication, piece, and erection drawings. ' 3.1.2 Product Data Product catalog data and manufacturers instructions shall be submitted as ' PDF attachments to the Webs submittal workflow process and form, except that color charts and similar color oriented pages shall be submitted as hard copy separate from and in addition to the PDF copy. Submittal forms shall indicate when hard copy color documents are submitted. All PDF product data submittal documents shall have the Contractors review and submittal stamp (including signatures) as specified in Section 01 33 00, "Submittal Procedures" the same as if submitted as hard copy. Examples of product data include, but are not limited to: a. Manufacturer's printed literature. b. Preprinted product specification data and installation SECTION O1 31 23 Page 3 t MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' instructions. 3.1.3 Samples Sample submittals shall be physically submitted as specified in Section 01 33 00, "Submittal Procedures". Contractor shall enter submittal data information into WebCM with a copy of the transmittal form(s) attached to the submittal. Examples of samples include, but are not limited to: a. Product finishes and color selection samples. b. Product finishes and color verification samples. C. Finish/color boards. d. Physical samples of materials. 3.1.4 Administrative Submittals All correspondence and Preconstruction submittals shall be submitted on WebCM. Examples of administrative submittals include, but are not limited to: a. Digging permits and notices for excavation. b. List of Contractor personnel accessing WebCM. C. List of contact personnel. d. Notices for roadway interruption, work outside regular hours, and utility cutovers. e. Requests for Information (RFI). f. Network Analysis Schedules and associated reports and updates. Each schedule submittal specified in Specification Section 01 32 16 shall be submitted as a native backed -up file (.PRX or .STX) of the scheduling program being used. The schedule will also be posted as a PDF file in the format specified in Specification Section 01 32 16. Due to data transfer rates, do not display relationship lines in the graphical depiction of the schedule. g. Submittal Register: Use the submittal register data provided by the Government. Contractor shall input data for dates as specified and upon acceptance of the register, load the register up to WebCM and update as required by the Contract documents. h. Plans for safety, demolition, environmental protection, and similar activities. i. Quality Control P1an(s), Testing Plan and Log, Quality Control Reports, Production Reports, Quality Control Specialist Reports, Preparatory Phase Checklist, Initial Phase Checklist, Field Test reports, Summary reports, Rework Items List, etc. j. Meeting minutes for quality control meetings, progress meetings, pre -installation meetings, etc. k. Any general correspondence submitted. SECTION 01 31 23 Page 4 aMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 3.1.5 Compliance Submittals Test report, certificate, and manufacture field report submittals shall be submitted on WebCM as PDF attachments. Examples of compliance submittals include, but are not limited to: a. Field test reports. b. Quality Control certifications. C. Manufacturers documentation and certifications for quality of products and materials provided. 3.1.6 Record and Closeout Submittals Operation and maintenance data and closeout submittals shall be submitted on WebCM as PDF documents during the approval and review stage as specified, with actual set of documents submitted for final. Examples of record submittals include, but are not limited to: a. Operation and Maintenance Manuals: Final documents shall be submitted as specified. ' b. As -built Drawings: Final documents shall be submitted as specified. C. Extra Materials, Spare Stock, etc.: Submittal forms shall ' indicate when actual materials are submitted. 3.1.7 Exceptions Documents with legal consequences, contract modifications, contract claims, security implications, and those required by other agencies may require an additional submittal as original hard copy with original signatures and seals. Hard copies of these documents shall be submitted as specified or as directed by the Contracting Officer. -- End of Section -- 1 t 1 ' SECTION O1 31 23 Page 5 eMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A e [di e I 1 I 1 1 I 1 11 SECTION 01 32 16 CONSTRUCTION PROGRESS DOCUMENTATION 10/05 PART 1 GENERAL 1.1 SUBMITTALS Submit the following in accordance with Section 01 33 00, "Submittal Procedures." SD-01 Preconstruction Submittals Construction schedule Equipment delivery schedule 1.2 CONSTRUCTION SCHEDULE Within 21 days after receipt of the Notice of Award, prepare and submit to the Contracting Officer for approval a Critical Path Method (CPM), Network Schedule in accordance with the terms in Contract Clause "FAR 52.236-15, Schedules for Construction Contracts," except as modified in this contract. Primavera Suretrak 3.0 will be utilized to produce and update all progress schedules. 1.3 EQUIPMENT DELIVERY SCHEDULE 1.3.1 Initial Schedule Within 30 calendar days after approval of the proposed construction schedule, submit for Contracting Officer approval a schedule showing procurement plans for materials, plant, and equipment. Submit in the format and content as prescribed by the Contracting Officer, and include as a minimum the following information: a. Description. b. Date of the purchase order. C. Promised shipping date. d. Name of the manufacturer or supplier. e. Date delivery is expected. f. Date the material or equipment is required, according to the current construction schedule. 1.4 NETWORK ANALYSIS SYSTEM (NAS) The Contractor shall use the critical path method (CPM) to schedule and control construction activities. The Network shall have a minimum of four activities and a maximum of eight activities. The schedule shall identify as a minimum: 1 SECTION 01 32 16 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' a. Construction time for all major systems and components; b. Manpower requirements for each activity; C. Major submittals and submittal processing time; and d. Major equipment lead time. 1.4.1 CPM Submittals and Procedures Submit all network analysis and updates in hard copy. Also submit CPM network schedule on 3 1/2 inch high density (1.4MB) floppy disks. The network analysis system shall be submitted using SureTrak 3.0 software and be capable of running on an IBM compatible computer (IBM is a registered trademark of International Business Machines), operating with "Microsoft Windows 95". The network analysis system shall be kept current, with changes made to reflect the actual progress and status of the construction. 1.5 UPDATED SCHEDULES Update the construction schedule and equipment delivery schedule at monthly intervals or when schedule has been revised. Reflect any changes occurring since the last update. Submit copies of the purchase orders and confirmation of the delivery dates as directed. PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. -- End of Section -- SECTION 01 32 16 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CLO701A 1 SECTION O1 33 00 SUBMITTAL PROCEDURES 1 O1/00 ' PART 1 GENERAL 1.1 SUMMARY ' 1.1.1 Government -Furnished Information Submittal register database and submittal management program will be delivered to the contractor, by contracting officer on 3 1/2 inch disk. Register database will have the following fields completed, to the extent that will be required by the Government during subsequent usage. 1 i 1 1 1 11 1 I Column (c): Lists specification section in which submittal is required. Column (d): Lists each submittal description (SD No. and type, e.g. SD-04 Drawings) required in each specification section. Column (e): Lists one principal paragraph in specification section where a material or product is specified. This listing is only to facilitate locating submitted requirements. Do not consider entries in column (e) as limiting project requirements. Column (f): Indicate approving authority for each submittal. The Contracting Officer is approving authority for all submittals. The database and submittal management program will be extractable from the disk furnished to contractor, for operation on contractor's IBM compatible personal computer with 640kb RAM,a hard drive,and 3 1/2 inch high density floppy disk drive. 1.2 DEFINITIONS 1.2.1 Submittal Shop drawings, product data, samples, and administrative submittals presented for review and approval. Contract Clauses "FAR 52.236-5, Material and Workmanship," paragraph (b) and "FAR 52.236-21, Specifications and Drawings for Construction," paragraphs (d), (e), and (f) apply to all "submittals." 1.2.2 Types of Submittals All submittals are classified as indicated in paragraph "Submittal Descriptions (SD)". Submittals also are grouped as follows: a. Shop drawings: As used in this section, drawings, schedules, diagrams, and other data prepared specifically for this contract, by contractor or through contractor by way of subcontractor, manufacturer, supplier, distributor, or other lower tier contractor, to illustrate portion of work. 1 SECTION Ol 33 00 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' b. Product data: Preprinted material such as illustrations, standard schedules, performance charts, instructions, brochures, diagrams, manufacturer's descriptive literature, catalog data, and other data to illustrate portion of work, but not prepared exclusively for this contract. C. Samples: Physical examples of products, materials, equipment, assemblies, or workmanship that are physically identical to portion of work, illustrating portion of work or establishing standards for evaluating appearance of finished work or both. d. Administrative submittals: Data presented for reviews and approval to ensure that administrative requirements of project are adequately met but not to ensure directly that work is in accordance with design concept and in compliance with contract documents. 1.2.3 Submittal Descriptions (SD) SD-01 Preconstruction Submittals Certificates of insurance Surety bonds List of proposed subcontractors List of proposed products Construction Progress Schedule Submittal schedule Schedule of values Health and safety plan Work plan Quality control plan Environmental protection plan SD-02 Shop Drawings Drawings, diagrams and schedules specifically prepared to illustrate some portion of the work. Diagrams and instructions from a manufacturer or fabricator for use in producing the product and as aids to the contractor for integrating the product or system into the project-. Drawings prepared by or for the contractor to show how multiple systems and interdisciplinary work will be coordinated. SD-03 Product Data Catalog cuts, illustrations, schedules, diagrams, performance charts, instructions and brochures illustrating size, physical appearance and other characteristics of materials or equipment for some portion of the work. Samples of warranty language when the contract requires extended product warranties. SD-04 Samples Physical examples of materials, equipment or workmanship that illustrate functional and aesthetic characteristics of a material or product and SECTION O1 33 00 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A establish standards by which the work can be judged. Color samples from the manufacturer's standard line (or custom color samples if specified) to be used in selecting or approving colors for the project. Q Field samples and mock-ups constructed on the project site establish standards by which the ensuring work can be judged. Includes assemblies or portions of assemblies which are to be incorporated into the project and those which will be removed at conclusion of the work. SD-06 Test Reports Report signed by authorized official of testing laboratory that a material, product or system identical to the material, product or system to be provided has been tested in accord with specified requirements. (Testing must have been within three years of date of contract award for the project.) Report which includes findings of a test required to be performed by the contractor on an actual portion of the work or prototype prepared for the project before shipment to job site. Report which includes finding of a test made at the job site or on sample taken from the job site, on portion of work during or after installation. Investigation reports ' Daily checklists Final acceptance test and operational test procedure ' SD-07 Certificates Statements signed by responsible officials of manufacturer of product, system or material attesting that product, system or material meets specification requirements. Must be dated after award of project contract and clearly name the project. Document required of Contractor, or of a supplier, installer or subcontractor through Contractor, the purpose of which is to further quality of orderly progression of a portion of the work by documenting procedures, acceptability of methods or personnel qualifications. Confined space entry permits. SD-08 Manufacturer's Instructions Preprinted material describing installation of a product, system or material, including special notices and Material Safety Data sheets concerning impedances, hazards and safety precautions. SD-09 Manufacturer's Field Reports ' Documentation of the testing and verification actions taken by manufacturer's representative to confirm compliance with manufacturer's standards or instructions. ' Factory test reports. ' SECTION O1 33 00 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A 1 [l SD-10 Operation and Maintenance Data Data intended to be incorporated in operations and maintenance manuals. SD-11 Closeout Submittals Documentation to record compliance with technical or administrative requirements or to establish an administrative mechanism. As -built drawings Special warranties Posted operating instructions Training plan 1.2.4 Approving Authority Person authorized to approve submittal. 1.2.5 work As used in this section, on- and off -site construction required by contract documents, including labor necessary to produce construction and materials, products, equipment, and systems incorporated or to be incorporated in such construction. 1.3 SUBMITTALS Submit the following in accordance with the requirements of this section. SD-11 Closeout Submittals Submittal register 1.4 USE OF SUBMITTAL REGISTER DATABASE Prepare and maintain submittal register, as the work progresses. Use electronic submittal register program furnished by the Government or any other format. Do not change data which is output in columns (c), (d), (e), and (f) as delivered by government; retain data which is output in columns (a), (g), (h), and (i) as approved. 1.4.1 Submittal Register Submit submittal register as an electronic database, using submittals management program furnished to contractor. Submit with quality control plan and project schedule required by Section 01 45 10, "Quality Control" and Section 01 32 16, "Construction Progress Documentation." Do not change data in columns (c), (d), (e), and (f) as delivered by the government. Verify that all submittals required for project are listed and add missing submittals. Complete the following on the register database: Column (a) Activity Number: Activity number from the project schedule Column (g) Contractor Submit Date: Scheduled date for approving authority to receive submittals. SECTION O1 33 00 Page 4 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 5 India Co. CL0701A Column (h) Contractor Approval Date: Date contractor needs approval of submittal. Column (i) Contractor Material: Date that contractor needs material delivered to contractor control. 1.4.2 Contractor Use of Submittal Register Update the following fields in the government -furnished submittal register program or equivalent fields in program utilized by contractor. Column (b) Transmittal Number: Contractor assigned list of consecutive numbers. ' Column (j) Action Code (k): Date of action used to record contractor's review when forwarding submittals to QC. Column (1) List date of submittal transmission. Column (q) List date approval received. ' 1.4.3 Approving Authority Use of Submittal Register Update the following fields in the government -furnished submittal register program or equivalent fields in program utilized by contractor. Column (b). Column (1) List date of submittal receipt. Column (m) through (p). Column (q) List date returned to contractor. 1.4.4 Contractor Action Code and Action Code Entries used will be as follows (others may be prescribed by Transmittal Form): ' NR - Not Received AN - Approved as noted A - Approved RR - Disapproved, Revise, and Resubmit ' 1.4.5 Copies Delivered to the Government Deliver one copy of submitted register updated by contractor to government with each invoice request. Deliver in electronic format, unless a paper ' copy is requested by contracting officer. SECTION O1 33 00 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' 1.5 PROCEDURES FOR SUBMITTALS 1.5.1 Reviewing, Certifying, Approving Authority QC organization shall be responsible for reviewing and certifying that submittals are in compliance with contract requirements. The Contracting Officer is the approving authority for all submittals. 1.5.2 Constraints a. Submittals listed or specified in this contract shall conform to provisions of this section, unless explicitly stated otherwise. b. Submittals shall be complete for each definable feature of work; components of definable feature interrelated as a system shall be submitted at same time. C. When acceptability of a submittal is dependent on conditions, items, or materials included in separate subsequent submittals, submittal will be returned without review. d. Approval of a separate material, product, or component does not imply approval of assembly in which item functions. 1.5.3 Scheduling a. Coordinate scheduling, sequencing, preparing and processing of submittals with performance of work so that work will not be delayed by submittal processing. Allow for potential requirements to resubmit. b. Except as specified otherwise, allow review period, beginning with receipt by approving authority, that includes at least 15 working days for submittals for QC manager approval and 20 working days for submittals for contracting officer approval. Period of review for submittals with contracting officer approval begins when Government receives submittal from QC organization. Period of review for each resubmittal is the same as for initial submittal. C. For submittals requiring review by fire protection engineer, allow review period, beginning when government receives submittal from QC organization, of 45 working days for return of submittal to the contractor. Period of review for each resubmittal is the same as for initial submittal. I 1.5.4 Variations Variations from contract requirements require Government approval pursuant ' to contract Clause entitled "FAR 52.236-21, Specifications and Drawings for Construction" and will be considered where advantageous to government. 1.5.4.1 Considering Variations Discussion with contracting officer prior to submission, will help ensure ' functional and quality requirements are met and minimize rejections and resubmittals. When contemplating a variation which results in lower cost, consider submission of the variation as a Value Engineering Change Proposal (VECP). ' SECTION O1 33 00 Page 6 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.5.4.2 Proposing Variations When proposing variation, deliver written request to the contracting officer, with documentation of the nature and features of the variation and why the variation is desirable and beneficial to government. If lower cost ' is a benefit, also include an estimate of the cost saving. In addition to documentation required for variation, include the submittals required for the item. Clearly mark the proposed variation in all documentation. ' 1.5.4.3 Warranting That Variation Are Compatible When delivering a variation for approval, contractor warrants that this contract has been reviewed to establish that the variation, if incorporated, will be compatible with other elements of work. 1.5.4.4 Review Schedule Is Modified In addition to normal submittal review period, a period of 10 working days will be allowed for consideration by the Government of submittals with variations. 1.5.5 Contractor's Responsibilities ' a. Determine and verify field measurements, materials, field construction criteria; review each submittal; and check and coordinate each submittal with requirements of the work and ' contract documents. b. Transmitsubmittals to QC organization in accordance with schedule on approved Submittal Register, and to prevent delays in the work, delays to government, or delays to separate contractors. C. Advise contracting officer of variation, as required by paragraph entitled "Variations." d. Correct and resubmit submittal as directed by approving authority. When resubmitting disapproved transmittals or transmittals noted ' for resubmittal, the contractor shall provide copy of that previously submitted transmittal including all reviewer comments for use by approving authority. Direct specific attention in writing or on resubmitted submittal, to revisions not requested by approving authority on previous submissions. e. Furnish additional copies of submittal when requested by ' contracting officer, to a limit of 20 copies per submittal. f. Complete work which must be accomplished as basis of a submittal in time to allow submittal to occur as scheduled. ■ g. Ensure no work has begun until submittals for that work have been returned as "approved," or "approved as noted", except to the ' extent that a portion of work must be accomplished as basis of submittal. ' SECTION 01 33 00 Page 7 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A , 1.5.6 QC Organization Responsibilities a. Note date on which submittal was received from contractor on each submittal. b. Review each submittal; and check and coordinate each submittal with requirements of work and contract documents. C. Review submittals for conformance with project design concepts and compliance with contract documents. d. Act on submittals, determining appropriate action based on QC organization's review of submittal. (1) When QC manager is approving authority, take appropriate action on submittal from the possible actions defined in paragraph entitled, "Actions Possible." (2) When contracting officer is approving authority or when variation has been proposed, forward submittal to Government with certifying statement or return submittal marked "not reviewed" or "revise and resubmit" as appropriate. The QC organization's review of submittal determines appropriate action. e. Ensure that material is clearly legible. f. Stamp each sheet of each submittal with QC certifying statement or approving statement, except that data submitted in bound volume or on one sheet printed on two sides may be stamped on the front of the first sheet only. (1) When approving authority is contracting officer, QC organization will certify submittals forwarded to contracting officer with the following certifying statement: "I hereby certify that the (equipment) (material) (article) shown and marked in this submittal is that proposed to be incorporated with contract Number N62470-07-B-0086, is in compliance with the contract drawings and specification, can be installed in the allocated spaces, and is submitted for Government approval. Certified by Submittal Reviewer , Date (Signature when applicable) Certified by QC manager , Date " (Signature) g. Sign certifying statement or approval statement. The person signing certifying statements shall be QC organization member designated in the approved QC plan. The signatures shall be in original ink. Stamped signatures are not acceptable. h. Update submittal register database as submittal actions occur and maintain the submittal register at project site until final acceptance of all work by contracting officer. i. Retain a copy of approved submittals at project site, including contractor's copy of approved samples. SECTION 01 33 00 Page 8 I MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A 1 1 1 1 1 1 lJ 1 1.5.7 Government's Responsibilities When approving authority is contracting Officer, the Government will: a. Note date on which submittal was received from QC manager, on each submittal for which the contracting officer is approving authority. b. Review submittals for approval within scheduling period specified and only for conformance with project design concepts and compliance with contract documents. C. Identify returned submittals with one of the actions defined in paragraph entitled "Actions Possible" and with markings appropriate for action indicated. 1.5.8 Actions Possible Submittals will be returned with one of the following notations: a. Submittals marked "not reviewed" will indicate submittal has been previously reviewed and approved, is not required , does not have evidence of being reviewed and approved by contractor, or is not complete. A submittal marked "not reviewed" will be returned with an explanation of the reason it is not reviewed. Resubmit submittals returned for lack of review by contractor or for being incomplete, with appropriate action, coordination, or change. b. Submittals marked "approved" "approved as submitted" authorize contractor to proceed with work covered. C. Submittals marked "approved as noted" authorize contractor to proceed with work as noted provided contractor takes no exception to the notations. d. Submittals marked "revise and resubmit" or "disapproved" indicate submittal is incomplete or does not comply with design concept or requirements of the contract documents and shall be resubmitted with appropriate changes. No work shall proceed for this item until resubmittal is approved. 1.6 FORMAT OF SUBMITTALS 1.6.1 Transmittal Form Transmit each submittal, except sample installations and sample panels, to office of approving authority. Transmit submittals with transmittal form prescribed by contracting officer and standard for project. The transmittal form shall identify contractor, indicate date of submittal, and include information prescribed by transmittal form and required in paragraph entitled "Identifying Submittals." Process transmittal forms to record actions regarding sample panels and sample installations. 1.6.2 Identifying Submittals Identify submittals, except sample panel and sample installation, with the following information permanently adhered to or noted on each separate component of each submittal and noted on transmittal form. Mark each copy of each submittal identically, with the following: 1 SECTION O1 33 00 Page 9 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , a. Project title and location. b. Construction contract number. ' C. Section number of the specification section by which submittal is required. d. Submittal description (SD) number of each component of submittal. e. When a resubmission, alphabetic suffix on submittal description, for example, SD-10A, to indicate resubmission. f. Name, address, and telephone number of subcontractor, supplier, manufacturer and any other second tier contractor associated with submittal. g. Product identification and location in project. 1.6.3 Format for Product Data a. Present product data submittals for each section as a complete, bound volume. Include table of contents, listing page and catalog item numbers for product data. b. Indicate, by prominent notation, each product which is being submitted; indicate specification section number and paragraph number to which it pertains. C. Supplement product data with material prepared for project to satisfy submittal requirements for which product data does not exist. Identify this material as developed specifically for project. 1.6.4 Format for Shop Drawings a. Shop drawings shall not be less than 8 1/2 by 11 inches nor more than 30 by 42 inches. b. Present 8 1/2 by 11 inches sized shop drawings as part of the bound volume for submittals required by section. Present larger drawings in sets. C. Include on each drawing the drawing title, number, date, and revision numbers and dates, in addition to information required in paragraph entitled "Identifying Submittals." d. Dimension drawings, except diagrams and schematic drawings; prepare drawings demonstrating interface with other trades to scale. Shop drawing dimensions shall be the same unit of measure as indicated on the contract drawings. Identify materials and products for work shown. 1.6.5 Format of Samples a. Furnish samples in sizes below, unless otherwise specified or unless the manufacturer has prepackaged samples of approximately same size as specified: (1) Sample of Equipment or Device: Full size. SECTION O1 33 00 Page 10 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A (2) Sample of Materials Less Than 2 by 3 inches: Built up to 8 1/2 by 11 inches. (3) Sample of Materials Exceeding 8 1/2 by 11 inches: Cut down to 8 1/2 by 11 inches and adequate to indicate color, texture, and material variations. (4) Sample of Linear Devices or Materials: 10 inch length or length to be supplied, if less than 10 inches. Examples of linear devices or materials are conduit and handrails. (5) Sample of Non -Solid Materials: Pint. Examples of non -solid materials are sand and paint. (6) Color Selection Samples: 2 by 4 inches. (7) Sample Panel: 4 by 4 feet. (8) Sample Installation: 100 square feet. b. Samples Showing Range of Variation: Where variations are unavoidable due to nature of the materials, submit sets of samples of not less than three units showing extremes and middle of range. C. Reusable Samples: Incorporate returned samples into work only if so specified or indicated. Incorporated samples shall be in undamaged condition at time of use. d. Recording of Sample Installation: Note and preserve the notation of area constituting sample installation but remove notation at final clean up of project. I� e. When color, texture or pattern is specified by naming a particular -� manufacturer and style, include one sample of that manufacturer and style, for comparison. 1.6.6 Format of Administrative Submittals a. When submittal includes a document which is to be used in project � or become part of project record, other than as a submittal, do not apply contractor's approval stamp to document, but to a separate sheet accompanying document. b. Operation and Maintenance Manual Data: Submit in accordance with Section 01 78 23, "Operation and Maintenance Data." Include components required in that section and the various technical sections. 1.7 QUANTITY OF SUBMITTALS 1.7.1 Number of Copies of Product Data a. Submit five copies of submittals of product data requiring review and approval only by the Contracting Officer. Submit three copies of submittals of product data for operation and maintenance manuals. SECTION O1 33 00 Page 11 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A i 1.7.2 Number of Copies of Shop Drawings Submit shop drawings in compliance with quantity requirements specified for product data. 1.7.3 Number of Samples a. Submit two samples, or two sets of samples showing range of variation, of each required item. One approved sample or set of samples will be retained by approving authority and one will be returned to contractor. b. Submit one sample panel. Include components listed in technical section or as directed. C. Submit one sample installation, where directed. d. Submit one sample of non -solid materials. 1.7.4 Number of Copies of Administrative Submittals a. Unless otherwise specified, submit administrative submittals compliance with quantity requirements specified for product data. b. Submit administrative submittals required under "SD-19 Operation and Maintenance Manuals" to conform to Section 01 78 230 "Operation and Maintenance Data." 1.6 FORWARDING SUBMITTALS 1.8.1 Samples and Submittalsr Except as otherwise noted, submit samples and submittals to: Hobbs, Upchurch & Associates, P.A. 300 S.W. Broad Street Southern Pines, NC 28387 1.8.1.1 Administrative Submittals Submit administrative submittals for asbestos/lead removal and environmental protection plan to the Resident Officer in Charge of Construction (ROICC/OICC). 1.8.1.2 Fire Protection and Fire Alarm System Submittals Submit fire protection and fire alarm system submittals to ROICC/OICC. 1.8.1.3 TAB Submittals Submit to ROICC/OICC for all projects. 1.8.2 Shop Drawings, Product Data, and O&M Data As soon as practicable after award of the contract, and before procurement or fabrication, submit shop drawings, product data and 0&M Data required in the technical sections of this specification. SECTION O1 33 00 Page 12 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. I-- End of Section -- IL I I 1, I ' SECTION O1 33 00 Page 13 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A SECTION O1 35 29 SAFETY AND OCCUPATIONAL HEALTH REQUIREMENTS 10/05 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI Z359.1 (1992; R 1999) Safety Requirements for Personal Fall Arrest Systems, Subsystems and Components ASME INTERNATIONAL (ASME) ASME B30.3 (1996) Construction Tower Cranes ASME B30.5 (2000) Mobile and Locomotive Cranes ASME B30.8 (2000) Floating Cranes and Floating Derricks ASME B30.22 (2000) Articulating Boom Cranes NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 10 (2002) Potable Fire Extinguishers NFPA 241 (2000) Safeguarding Construction, Alteration, and Demolition Operations NFPA 51B (2003) Fire Prevention During Welding, Cutting, and Other Hot Work NFPA 70 (2002) National Electrical Code U. S. ARMY CORPS OF ENGINEERS (USACE) EM 385-1-1 (2003) Safety and Health Requirements Manual U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 29 CFR 1910 Occupational Safety and Health Standards 29 CFR 1910.146 Permit -required Confined Spaces 29 CFR 1910.94 Ventilation SECTION 01 35 29 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A 4 29 CFR 1915 Confined and Enclosed Spaces and Other Dangerous Atmospheres in Shipyard Employment 29 CFR 1919 Gear Certification 29 CFR 1926 Safety and Health Regulations for Construction 29 CFR 1926.500 Fall Protection 1.2 SUBMITTALS The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Accident Prevention Plan (APR) Activity Hazard Analysis (AHA) Crane Critical Lift Plan Crane Work Plan Proof of qualifications for Crane Operators SD-06 Test Reports Reports Submit reports as their incidence occurs, in accordance with the requirements of the paragraph entitled, "Reports." Accident Reports Monthly Exposure Reports Regulatory Citations and Violations Crane Reports SD-07 Certificates Confined Space Entry Permit Certificate of Compliance (Crane) Third Party Certification of Barge -Mounted Mobile Cranes Submit one copy of each permit/certificate attached to each Daily Report. 1.3 DEFINITIONS a. Associate Safety Professional (ASP). An individual who is currently certified by the Board of Certified Safety Professionals. SECTION 01 35 29 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A b. Certified Construction Health & Safety Technician (CHST). An individual who is currently certified as a CHST by the Board of Certified Safety Professionals. c. Certified Industrial Hygienist (CIH). An individual who is currently certified as a CIH by the American Board of Industrial Hygiene. d. Certified Safety Professional (CSP). An individual who is currently certified as a CSP by the Board of Certified Safety Professionals. e. Certified Safety Trained Supervisor (STS). An individual who is currently certified as an STS by the Board of Certified Safety Professionals. f. Competent Person for Fall Protection. A person who is cabable of identifying hazardous or dangerous conditions in the personal fall arrest system or any component thereof, as well as their application and use with related equipment, and has the authority to take prompt corrective measures to eliminate the hazards of falling. g. High Visibility Accident. Any mishap which may generate publicity and/or high visibility. h. Low -slope roof. A roof having a slope less than or equal to 9 in 12 (vertical to horizontal). i. Medical Treatment. Treatment administered by a physician or by registered professional personnel under the standing orders of a physician. Medical treatment does not include first aid treatment even through provided by a physician or registered personnel. j. Multi -Employer Work Site (MEWS). A multi -employer work site, as defined by OSHA, is one in which many employers occupy the same site. The Government considers the Prime Contractor to be the "controlling authority" for all work site safety and health of the subcontractors. k. Operating Envelope. The area surrounding any crane. Inside this "envelope" is the crane, the operator, riggers, rigging gear between the hook and the load, the load and the crane's supporting structure (ground, rail, etc.). 1. Qualified Person for Fall Protection. A person with a recognized degree or professional certifictae, extensive knowledge, training and experience in the field of fall protection who is capable of performing design, analysis, and evaluation of fall protection systems and equipment. M. Recordable Injuries or Illnesses. Any work -related injury or illness that results in: ' (1) Death, regardless of the time between the injury and death, or the length of the illness; ' (2) Days away from work; (3) Restricted work; (4) Transfer to another job; ' SECTION O1 35 29 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A (5) Medical treatment beyond first aid; (6) Loss of consciousness; or (7) A significant injury or illness diagnosed by a physician or other licensed health care professional, even if it did not result in (1) through (6) above. n. Site Safety and Health Officer (SSHO). The superintendent or other qualified or competent person who is responsible for the on -site safety and health required for the project. The Contractor quality control (QC) person cannot be the SSHO, even though the QC has safety inspection responsibilities as part of the QC duties. o. Steep roof. A roof having a slope greater than 4 in 12 (vertical to horizontal). P. "USACE" property and equipment specified in USACE EM 385-1-1 should be interpreted as Government property and equipment. q. Weight Handling Equipment (WHE) Accident. A WHE accident occurs when any one or more of the six elements in the operating envelope fails to perform correctly during operation, including operation during maintenance or testing resulting in personnel injury or death; material or equipment damage; dropped load; derailment; two -blocking; overload; and collision, including unplanned contact between the load, crane, and/or other objects. A dropped load, derailment, two -blocking, overload and collision are considered accidents even though no material damage or injury occurs. A component failure (e.g., motor burnout, gear tooth failure, bearing failure) is not considered an accident solely due to material or equipment damage unless the component failure results in damage to other components (e.g., dropped boom, dropped load, roll over, etc.). 1.4 CONTRACTOR SAFETY SELF -EVALUATION CHECKLIST Contracting Officer will provide a "Contractor Safety Self -Evaluation checklist" to the Contractor at the pre -construction conference. The checklist will be completed monthly by the Contractor and submitted with each request for payment voucher. An acceptable score of 90 or greater is required. Failure to submit the completed safety self -evaluation checklist or achieve a score of at least 90, will result in a retention of up to 10 percent of the voucher. 1.5 REGULATORY REQUIREMENTS In addition to the detailed requirements included in the provisions of this contract, work performed shall comply with USACE EM 385-1-1, and the following laws, ordinances, criteria, rules and regulations. Submit matters of interpretation of standards to the appropriate administrative agency for resolution before starting work. Where the requirements of this specification, applicable laws, criteria, ordinances, regulations, and referenced documents vary, the most stringent requirements shall apply. 1.6 DRUG PREVENTION PROGRAM Conduct a proactive drug and alcohol use prevention program for all workers, prime and subcontractor, on the site. Ensure that no employee H 1 1 1 H 1 1 C t 1 SECTION 01 35 29 Page 4 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A uses illegal drugs or consumes alcohol during work hours. Ensure there are no employees under the influence of drugs or alcohol during work hours. After accidents, collect blood, urine, or saliva specimens and test the injured and involved employees for the influence of drugs and alcohol. A copy of the test shall be made available to the Contracting Officer upon request. 1.7 SITE QUALIFICATIONS, DUTIES AND MEETINGS 1.7.1 Personnel Qualifications Work performed under this contract shall meet Level 2. 1.7.1.1 Site Safety and Health Officer (SSHO) Site Safety and Health Officer (SSHO) shall be provided at the work site at all times to perform safety and occupational health management, surveillance, inspections, and safety enforcement for the Contractor. The SSHO shall meet the following requirements: Level 1: Worked on similar projects. 10-hour OSHA construction safety class or equivalent within last 3 years. Competent person training as needed. Level 2: A minimum of 3 years safety.work on similar project. 30-hour OSHA construction safety class or equivalent within last 3 years. Competent person training as needed. Level 3: A minimum of 5 years safety work on similar projects. 30-hour OSHA construction safety class or equivalent within the last 5 years. An average of at least 24 hours of formal safety training each year for the past 5 years. Competent person training as needed. Level 9: A minimum of 10 years safety work of a progressive nature with at least 5 years of experience on similar projects. 30-hour OSHA construction safety class or equivalent within the last 5 years. An average of at least 24 hours of formal safety training each year for the past 5 years with training for competent person status for at least the following areas of competency: Excavation; Scaffolding; Fall protection; Hazardous energy; Confined space; Health hazard recognition, evaluation and control of chemical, physical and biological agents; Personal protective equipment and clothing to include selection, use and maintenance. Level 5: An Associate Safety Professional (ASP), Certified Safety Trained SECTION O1 35 29 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Supervisor (STS) and/or Construction Health & Safety Technician (CHST). A minimum of 10 years safety work of a progressive nature with at least 5 years of experience on similar projects. 30-hour OSHA construction safety class or equivalent within the last 5 years. An average of at least 24 hours of formal safety training each year for the past 5 years with training for competent person status for at least the following areas of competency: Excavation; Scaffolding; Fall protection; Hazardous energy; Confined space; Health hazard recognition, evaluation and control of chemical, - physical and biological agents; Personal protective equipment and clothing to include selection, use and maintenance. Level 6: A Certified Safety Professional (CSP) and/or Certified Industrial Hygienist (CIH). A minimum of 10 years safety work of a progressive nature with at least 5 years of experience on similar projects. 30-hour OSHA construction safety class or equivalent within the last 5 years. An average of at least 24 hours of formal safety training each year for the past 5 years with training for competent person status for at least the following areas of competency: Excavation; Scaffolding; Fall protection; Hazardous energy; Confined space; Health hazard recognition, evaluation and control of chemical, physical and biological agents; Personal protective equipment and clothing to include selection, use and maintenance. 1.7.1.2 Certified Safety Professional (CSP) and/or Certified Industrial hygienist (CIH) Provide a Certified Safety Professional (CSP) and/or Certified Industrial Hygienist (CIH) at the work site to perform safety and occupational health management, surveillance, inspections, and safety enforcement for the Contractor. The CSP and/or CIH shall be the safety and occupational health "competent person" as defined by OSACE EM 385-1-1. The CSP and/or CIH shall have no other duties than safety and occupational health management, inspections, and/or industrial hygiene. 1.7.1.3 Associate Safety professional (ASP), Certified Safety Trained Supervisor (STS) and/or Construction Health and Safety Technician (CHST). Provide an Associate Safety Professional (ASP); Certified Safety Trained Supervisor (STS); and/or Construction Health & Safety Technician (CHST) at the work site to perform safety management, surveillance, inspections, and safety enforcement for the Contractor to meet the designated safety level in paragraph 1.6.1. The ASP, STS, and/or CHST shall be the safety and occupational health "competent person" as defined by OSACE EM 385-1-1. The ASP, STS, and/or CHST shall be at the work site at all times whenever work or testing is being performed and shall conduct and document daily safety inspections. The ASP, STS, and/or CHST shall have no other duties other than safety and occupational health management, inspections, and enforcement on this contract. 1.7.1.4 Competent Person for Confined Space Entry Provide a competent person meeting the requirements of EM 385-1-1 who is assigned in writing by the Designated Authority to assess confined spaces F 1 .,I 1 U t 1 1 1 1 1 SECTION O1 35 29 Page 6 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A and who possesses demonstrated knowledge, skill and ability to: a. Identify the structure, location, and designation of confined and permit -required confined spaces where work is done; b. Calibrate and use testing equipment including but not limited to, oxygen indicators, combustible gas indicators, carbon monoxide indicators, and carbon dioxide indicators, and to interpret accurately the test results of that equipment; C. Perform all required tests and inspections specified in 29 CFR 1910.146 and 29 CFR 1915 Subpart B; d. Assess hazardous conditions including atmospheric hazards in confined space and adjacent spaces and specify the necessary protection and precautions to be taken; e. Determine ventilation requirements for confined space entries and operations; f. Assess hazards associated with hot work in confined and adjacent space and determine fire watch requirements; and, g. Maintain records required When the work involves marine operations that handle combustible or hazardous materials, this qualified person shall be a NFPA certified marine chemist. 1.1.1.5 Competent Person for the Health Hazard Control and Respiratory Protection Program Provide a competent person meeting the requirements of EM 385-1-1 who is: a. Capable by education, specialized training and/or experience of anticipating, recognizing, and evaluating employee exposure to hazardous chemical, physical and biological agents in accordance with USACE EM 385-1-1, Section 6. b. Capable of spe cifying necessary controls and protective actions to ensure worker health. 1.7.1.6 Crane Operators Crane operators shall meet the requirements in USACE EM 385-1-1, Section 16 and Appendix G. In addition, for mobile cranes with Original Equipment Manufacturer (OEM) rated capacitates of 50,000 pounds or greater, crane operators shall be designated as qualified by a source that qualifies crane operators (i.e., union, a government agency, or an organization that tests and qualifies crane operators). Proof of current qualifications shall be provided. 1.7.2 Personnel Duties 1.7.2.1 Site Safety and Health Officer (SSHO)/Superintendent a. Conduct daily safety and health inspections and maintain a written log which includes area/operation inspected, date of inspection, identified hazards, recommended corrective actions, estimated and SECTION O1 35 29 Page 7 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A i actual dates of corrections. Safety inspection logs shall be attached to the Contractors' daily report. b. Conduct mishap investigations and complete required reports. Maintain the OSHA Form 300 and Daily Production reports for prime and sub -contractors. C. Maintain applicable safety reference material on the job site. d. Attend the pre -construction conference, pre -work meetings including preparatory inspection meeting, and periodic in -progress meetings. e. Implement and enforce accepted APPS and AHAs. f. Maintain a safety and health deficiency tracking system that monitors outstanding deficiencies until resolution. A list of unresolved safety and health deficiencies shall be posted on the safety bulletin board. g. Ensure sub -contractor compliance with safety and health requirements. Failure to perform the above duties will result in dismissal of the superintendent and/or SSHO, and a project work stoppage. The project work stoppage will remain in effect pending approval of a suitable replacement. 1.7.2.2 Certified Safety Professional (CSP), Certified Industrial Hygienist (CIH), Associate Safety Professional (ASP), Certified Safety Trained Supervisor (STS), and/or. Certified Construction Health & Safety Technician (CHST) a. Perform safety and occupational health management, surveillance, inspections, and safety enforcement for the project. b. Perform as the safety and occupational health "competent person" as defined by USACE EM 385-1-1. C. Be on site whenever work or testing is being performed. d. Conduct and document safety inspections. e. Shall have no other duties other than safety and occupational health management, inspections, and enforcement on this contract. If the CSP, CIH, ASP, STS, CHST is appointed as the SSHO all duties of that position shall also be performed. 1.7.3 Meetings 1.7.3.1 Preconstruction Conference a. The Contractor will be informed, in writing, of the date of the preconstruction conference. The purpose of the preconstruction conference is for the Contractor and the Contracting Officer's representatives to become acquainted and explain the functions and operating procedures of their respective organizations and to reach mutual understanding relative to the administration of the overall project's Accident Prevention Plan (APP) before the initiation of work. SECTION O1 35 29 Page 8 tMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A b. Contractor representatives who have a responsibility or significant role in accident prevention on the project shall attend the preconstruction conference. This includes the project superintendent, site safety and health officer, quality control supervisor, or any other assigned safety and health professionals who participated in the development of the APP (including the Activity Hazard Analyses (AHAs) and special plans, program and procedures associated with it). c. The Contractor shall discuss the details of the submitted APP to include incorporated plans, programs, procedures and a listing of ' anticipated AHAs that will be developed and implemented during the performance of the contract. This list of proposed AHAs will be reviewed at the conference and an agreement will be reached between the ' Contractor and the Contracting Officer's representative as to which phases will require an analysis. In addition, a schedule for the preparation, submittal, review, and acceptance of AHAs shall be established to preclude project delays. ' d. Deficiencies in the submitted APP will be brought to the attention of the Contractor at the preconstruction conference, and the Contractor shall revise the plan to correct deficiencies and re -submit it for ' acceptance. Work shall not begin until there is an accepted APP. e. The functions of a Preconstruction conference may take place at the Post-Awgrd Kickoff meeting for Design Build Contracts. 1.7.3.2 Weekly Safety Meetings Conduct weekly safety meetings at the project site for all employees. The Contracting Officer will be informed of the meeting in advance and be allowed attendance. Minutes showing contract title, signatures of attendees and a list of topics discussed shall be attached to the ' Contractors' daily report. 1.7.3.3 Work Phase Meetings The appropriate AHA shall be reviewed and attendance documented by the Contractor at the preparatory, initial, and follow-up phases of quality control inspection. The analysis should be used during daily inspections to ' ensure the implementation and effectiveness of safety and health controls. 1.8 TRAINING ' 1.8.1 New Employee Indoctrination New employees (prime and sub -contractor) will be informed of specific site hazards before they begin work. Documentation of this orientation shall be ' kept on file at the project site. 1.8.2 Periodic Training Provide Safety and Health Training in accordance with USACE EM 385-1-1 and the accepted APP. Ensure all required training has been accomplished for all onsite employees. ' 1.8.3 Training on Activity Hazard Analysis (AHA) Prior to beginning a new phase, training will be provided to all affected ' employees to include a review of the AHA to be implemented. ' SECTION O1 35 29 Page 9 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' 1.9 ACCIDENT PREVENTION PLAN (APP) The Contractor shall use a qualified person to prepare the written site -specific APP. Prepare the APP in accordance with the format and requirements of USACE EM 385-1-1 and as supplemented herein. Cover all paragraph and subparagraph elements in USACE EM 385-1-1, Appendix A, "Minimum Basic Outline for Preparation of Accident Prevention Plan". Where a paragraph or subparagraph element is not applicable to the work to be performed indicate "Not Applicable" next to the heading. Specific requirements for some of the APP elements are described below at paragraph 1.8.1. The APP shall be job -specific and shall address any unusual or unique aspects of the project or activity for which it is written. The APP shall interface with the Contractor's overall safety and health program. Any portions of the Contractor's overall safety and health program referenced in the APP shall be included in the applicable APP element and made site -specific. The Government considers the Prime Contractor to be the "controlling authority" for all work site safety and health of the subcontractors. Contractors are responsible for informing their subcontractors of the safety provisions under the terms of the contract and the penalties for noncompliance, coordinating the work to prevent one craft from interfering with or creating hazardous working conditions for other crafts, and inspecting subcontractor operations to ensure that accident prevention responsibilities are being carried out. The APP shall be signed by the person and firm (senior person) preparing the APP, the Contractor, the on -site superintendent, the designated site safety and health officer and any designated CSP and/or CIH. Submit the APP to the Contracting Officer 15 calendar days prior to the date of the preconstruction conference for acceptance. Work cannot proceed without an accepted APP. The Contracting Officer reviews and comments on the Contractor's submitted APP and accepts it when it meets the requirements of the contract provisions. Once accepted by the Contracting Officer, the APP and attachments will be enforced as part of the contract. Disregarding the provisions of this contract or the accepted APP will be cause for stopping of work, at the discretion of the Contracting Officer, until the matter has been rectified Once work begins, changes to the accepted APP shall be made with the knowledge and concurrence of the Contracting Officer, project superintendent, SSHO and quality control manager. Should any unforeseen hazard become evident during the performance of work, the project superintendent shall inform the Contracting Officer, both verbally and in writing, for resolution as soon as possible. In the interim, all necessary action shall be taken by the Contractor to restore and maintain safe working conditions in order to safeguard onsite personnel, visitors, the public, and the environment. Copies of the accepted plan will be maintained at the resident engineer's office and at the job site. The APP shall be continuously reviewed and amended, as necessary, throughout the life of the contract. Unusual or high -hazard activities not identified in the original APP shall be incorporated in the plan as they are discovered. 1.9.1 EM 385-1-1 Contents In addition to the requirements outlines in Appendix A of USACE EM 385-1-1, the following is required: SECTION O1 35 29 Page 10 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A a. Names and qualifications (resumes including education, training, experience and certifications) of all site safety and health personnel designated to perform work on this project to include the designated site safety and health officer and other competent and qualified personnel to be used such as CSPs, CIHs, STSs, CHSTs. The duties of each position shall be specified. b. Qualifications of competent and of qualified persons. As a minimum, competent persons shall be designated and qualifications submitted for each of the following major areas: excavation; scaffolding; fall protection; hazardous energy; confined space; health hazard recognition, evaluation and control of chemical, physical and biological agents; personal protective equipment and clothing to include selection, use and maintenance. C. Confined Space Entry Plan. Develop a confined space entry plan in accordance with USACE EM 385-1-1, applicable OSHA standards 29 CFR 1910, 29 CFR 1915, and 29 CFR 1926, and any other federal, state and local regulatory requirements identified in this contract. Identify the qualified person's name and qualifications, training, and experience. Delineate the qualified person's authority to direct work stoppage in the event of hazardous conditions. Include procedure for rescue by contractor personnel and the coordination with emergency responders. (If there is no confined space work, include a statement that no confined space work exists and none will be created.) d. Health Hazard Control Program. The Contractor shall designate a competent and qualified person to establish and oversee a Health Hazard Control Program in accordance with USACE EM 385-1-1, Section 6. The program shall ensure that employees, on -site Government representatives, and others, are not adversely exposed to chemical, physical and biological agents and that necessary controls and protective actions are instituted to ensure health. e. Crane Critical Lift Plan. Prepare and sign weight handling critical lift plans for lifts over 75 percent of capacity of the crane or hoist (or lifts over 50 percent of the capacity of a barge mounted movile crane's hoists) at any radius of lift; lifts involving more thatn one crane or hoist; lifts of personnel; and lifts involving more than ' rigging or operation, sensitive equipment, or unusual safety risks. The plan shall be submitted 15 calendar day6s prior to on -site work and include the requirements of USACE EM 385-1-1, paragraph 16.c.18. and the following: (1) For lifts of personnel, the plan shall demonstrate compliance with the requirements of 29 CFR 1926.500(g). ' (2) For barge mounted mobile cranes, barge stability calculations identifying barge list and trim based on anticipated loading; and load charts based on calculated list and trim. Teh amount of list 1 and trim shall be within the crane manufacturer's requirements. f. Alcohol and Drug Abuse Plan 1 (1) Describe plan for random checks and testing with pre -employment screening in accordance with the DEAR Clause subpart 252.223-7004, "Drug Free Work Force." 1 SECTION O1 35 29 Page 11 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' (2) Description of the on -site prevention program , g. Fall Protection and Prevention (FP&P) Plan. The plan shall be site specific and address all fall hazards in the work place and during ' different phases of construction. It shall address how to protect and prevent workers from falling to lower levels when they are exposed to fall hazards above 1.8 m (6 feet). A qualified person for fall protection shall prepare and sign the plan. The plan shall include ' fall protection and prevention systems, equipment and methods employed for every phase of work, responsibilities, assisted rescue self -rescue and evacuation procedures, training requirements, and monitoring methods. Fall Protection and Prevention Plan shall be revised every ' six months for lengthy projects, reflecting any changes during the course of construction due to changes in personnel, equipment, systems or work habits. The accepted Fall Protection and Prevention Plan shall , be kept and maintained at the job site for the duration of the project. The Fall Protection Plan shall be included in the Accident Prevention Plan (APP) 1 h. Training Records and Requirements. List of mandatory training and certifications which are applicable to this project (e.g. explosive actuated tools, confined space entry, fall protection, crane operation, vehicle operator, forklift operators, personal protective equipment); , list of requiremetns for periodic retraining/certification; outline requirements for supervisory and employee safety meetings. ' i. Occupant Protection Plan. The safety and health aspects of lead -based paint removal, prepared in accordance with Section 13281A Lead Based Paint Hazard Abatement, Target Housing & Child Occupied Facilities, 13283N Removal and Disposal of Lead Containig Paint. ' j. Lead Compliance Plan. The safety and health aspects of lead work, prepared in accordance with Section 13282N Lead in Construction. ' k. Asbestos Hazard Abatement Plan. The safety and health aspects of asbestos work, prepared in accordance with Section 13280A, Asbestos Abatement, 13281N, "Engineering Control of Asbestos Containing , Materials" 1. Site Safety and Health Plan. The safety and health aspects prepared in accordance with Section 01351A Safety Health and Emergency Response ' (HTRW/UST). M. PCB Plan. The safety and health aspects of Polychlorinated Biphenyls work, prepared in accordance with Sections 13289N, "Removal , and Disposal of Polychlorinated Biphenyls (PCBs) and 13285N, "Removal and Disposal of PCB Contaminated Soils)". n. Site Demolition Plan. The safety and health aspects prepared in , accordance with Section 02220, Demolition" and referenced sources. Include engineering survey as applicable. ' o. Excavation Plan. The safety and health aspects prepared in accordance with Section 02300, Earthwork. P. Crane Work Plan. The contractor shall provide a crane work plan ' to the Contracting Officer for acceptance. The crane work plan shall include the specific model of each crane and a drawing identifying their locations (exact), the dimensions, wheel sizes, number of wheels, ' SECTION O1 35 29 Page 12 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A wheel spacing, tire pressure(s), number of axles, axle spacing, minimum wheel load to be exerted during operatins and maximum outrigger load to be exerted during operations. The Contractor shall allow at least 10 working days for acceptance/non-acceptance of the crane work plan. No crane operations shall begin prior to written acceptance of the crane plan by the Government. ROICC shall be the government approving authority. 1.10 ACTIVITY HAZARD ANALYSIS (AHA) The Activity Hazard Analysis (AHA) format shall be in accordance with OSACE EM 385-1-1. Submit the AHA for review at least 15 calendar days prior to the start of each phase. Format subsequent AHA as amendments to the APP. An AHA will be developed by the Contractor for every operation involving a type of work presenting hazards not experienced in previous project operations or where a new work crew or subcontractor is to perform work. The analysis must identify and evaluate hazards and outline the proposed methods and techniques for the safe completion of each phase of work. At a minimum, define activity being performed, sequence of work, specific safety and health hazards anticipated, control measures (to include personal protective equipment) to eliminate or reduce each hazard to acceptable levels, equipment to be used, inspection requirements, training requirements for all involved, and the competent person in charge of that phase of work. For work with fall hazards, including fall hazards associated with scaffold erection and removal, identify the appropriate fall protection methods used. For work with materials handling equipment, address safeguarding measures related to materials handling equipment. For work requiring excavations, include requirements for safeguarding excavations. An activity requiring an AHA shall not proceed until the AHA has been accepted by the Contracting Officer's representative and a meeting has been conducted by the Contractor to discuss its contents with everyone engaged in the activity, including on -site Government representatives. The Contractor shall document meeting attendance at the preparatory, initial, and follow-up phases of quality control inspection. The AHA shall be continuously reviewed and, when appropriate, modified to address changing site conditions or operations. The analysis should be used during daily inspections to ensure the implementation and effectiveness of the activity's safety and health controls. The AHA list will be reviewed periodically (at least monthly) at the Contractor supervisory safety meeting and updated as necessary when procedures, scheduling, or hazards change. Activity hazard analyses shall be updated as necessary to provide an effective response to changing work conditions and activities. The on -site superintendent, site safety and health officer and competent persons used to develop the AHAs, including updates, shall sign and date the AHAs before they are implemented. The activity hazard analyses shall be developed using the project schedule as the basis for the activities performed. Any activities listed on the ' project schedule will require an AHA. The AHAs will be developed by the contractor, supplier or subcontractor and provided t othe prime contractor for submittal to the Contracting Offficer. ' 1.11 DISPLAY OF SAFETY INFORMATION Within 1 calendar days after commencement of work, erect a safety bulletin ' board at the job site. The following information shall be displayed on the SECTION O1 35 29 Page 13 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , safety bulletin board in clear view of the on -site construction personnel, maintained current, and protected against the elements and unauthorized removal: a. Map denoting the route to the nearest emergency care facility. b. Emergency phone numbers. C. Copy of the most up-to-date APP. d. Current AHA(s). e. OSHA 300A Form. f. OSHA Safety and Health Protection -On -The -Job Poster. g. Confined space entry permit. h. Hot work permit. i. A sign indicating the number of hours worked since last lost workday accident. j. Safety and Health Warning Posters. 1.12 SITE SAFETY REFERENCE MATERIALS Maintain safety -related references applicable to the project, including those listed in the article "References." Maintain applicable equipment manufacturer's manuals. 1.13 EMERGENCY MEDICAL TREATMENT Contractors will arrange for their own emergency medical treatment. Government has no responsibility to provide emergency medical treatment. 1.14 REPORTS 1.14.1 Accident Reports a. For recordable injuries and illnesses, and property damage accidents resulting in at least $2,000 in damages, the Prime Contractor shall conduct an accident investigation to establish the root cause(s) of the accident, complete the Navy Contractor Significant Incident Report (CSIR) form or USACE Accident Report Form 3394 and provide the report to the Contracting Officer within 1 calendar day(s) of the accident. The Contracting Officer will provide copies of any required or special forms. b. For a weight handling equipment accident (including rigging gear accidents) the Prime Contractor shall conduct an accident investigation to establish the root cause(s) of the accident, complete the WHE Accident Report (Crane and Rigging Gear) form and provide the report to the Contracting Officer within 30 calendar days of the accident. Crane operations shall not proceed until cause is determined and corrective actions have been implemented to the satisfaction of the Contracting Officer. The Contracting Officer will provide a blank copy of the accident report form. SECTION O1 35 29 Page 14 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.14.2 Accident Notification Notify the Contracting Officer as soon as practical, but not later than four hours, after any accident meeting the definition of Recordable Injuries or Illnesses or High Visibility Accidents, property damage equal to or greater than $2,000, or any weight handling equipment accident. Information shall include contractor name; contract title; type of contract; name of activity, installation or location where accident occurred; date and time of accident; names of personnel injured; extent of property damage, if any; extent of injury, if known, and brief description of accident (to include type of construction equipment used, PPE used, etc.). Preserve the conditions and evidence on the accident site until the Government investigation team arrives on site and Government investigation is conducted. 1.14.3 Monthly Exposure Reports Monthly exposure reporting to the Contracting Officer is required to be attached to the monthly billing request. This report is a compilation of employee -hours worked each month for all site workers, both prime and subcontractor. The Contracting Officer will provide copies of any special forms. 1.14.4 Regulatory Citations and Violations Contact the Contracting Officer immediately of any OSHA or other regulatory agency inspection or visit, and provide the Contracting Officer with a copy of each citation, report, and contractor response. Correct violations and citations promptly and provide written corrective actions to the Contracting Officer. 1.14.5 Crane Reports Submit crane inspection reports required in accordance with USACE EM 385-1-1, Appendix H and as specified herein with Daily Reports of Inspections. 1.14.6 Certificate of Compliance The Contractor shall provide a Certificate of Compliance for each crane entering an activity under this contract (see Contracting Officer for a blank certificate). Certificate shall state that the crane and rigging gear meet applicable OSHA regulations (with the Contractor citing which OSHA regulations are applicable, e.g., cranes used in construction, demolition, or maintenance shall comply with 29 CFR 1926 and USACE EM 385-1-1 section 16 and Appendix H. Certify on the Certificate of Compliance that the crane operator(s) is qualified and trained in the operation of the crane to be used. For cranes at DOD activities in foreign countries, the Contractor shall certify that the crane and rigging gear conform to the appropriate host country safety standards. The Contractor shall also certify that all of its crane operators working on the DOD activity have been trained in the proper use of all safety devices (e.g., anti -two block devices). These certifications shall be posted on the crane. 1.19.7 Third Party Certification of Barge -Mounted Mobile Cranes Barge -mounted mobile cranes shall be certified in accordance with 29 CFR 1919 by an OSHA accredited person. SECTION O1 35 29 Page 15 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.15 HOT WORK ' Prior to performing "Hot Work" (welding, cutting, etc.) or operating other flame-producing/spark producing devices, a written permit shall be requested from the Fire Division. CONTRACTORS ARE REQUIRED TO MEET ALL CRITERIA BEFORE A PERMIT IS ISSUED. The Contractor will provide at least two (2) twenty (20) pound 4A:20 BC rated extinguishers for normal "Hot Work". All extinguishers shall be current inspection tagged, approved safety pin and tamper resistant seal. It is also mandatory to have a designated FIRE WATCH for any "Hot Work" done at this activity. The Fire Watch shall be trained in accordance with NFPA 51B and remain on -site for a minimum of 30 minutes after completion of the task or as specified on the hot work permit. a. Oil painting materials (paint, brushes, empty paint cans, etc.), and all flammable liquids shall be removed from the facility at quitting time. All painting materials and flammable liquids shall be stored outside in a suitable metal locker or box and will require t re -submittal with non -hazardous materials. b. Accumulation of trays, paper, shavings, sawdust, boxes and other packing materials shall be removed from the facility at the close of ' each workday and such material disposed of in the proper containers located away from the facility. C. The storage of combustible supplies shall be a safe distance from ' structures. d. Area outside the facility undergoing work shall be cleaned of trash, paper, or other discarded combustibles at the close of each ' workday. e. All portable electric devices (saws, sanders, compressors, extension chord, lights, etc.) shall be disconnected at the close of , each workday. When possible, the main electric switch in the facility shall be deactivated. f. When starting work in the facility, Contractors shall require their personnel to familiarize themselves with the location of the nearest fire alarm boxes and place in memory the emergency phone number 911. ANY FIRE, NO MATTER HOW SMALL, SHALL BE REPORTED IMMEDIATELY. ' g. Obtain services from th FIRE DIVISION for "HOT WORK" within or around flammable materials (such as fuel systems, welding/cutting on fuel pipes) or confined spaces (such as sewer wet wells, manholes, ' vaults, etc.) that have the potential for flammable or explosive atmospheres. PART 2 PRODUCTS , 2.1 CONFINED SPACE SIGNAGE , The Contractor shall provide permanent signs integral to or securely attached to access covers for all required confined spaces. Signs wording: "DANGER--PERMIT-REQUIRED CONFINED SPACE - DO NOT ENTER -" in bold letters , a minimum of 25 mm(one inch) in height and constructed to be clearly legible with all paint removed. The signal word "DANGER" shall be red and readable from 1.52 m(5 feet). , SECTION O1 35 29 Page 16 1 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 2.2 FALL PROTECTION ANCHORAGE Fall protection anchorage, conforming to ANSI Z359.1, installed under the supervision of a qualified person in fall protection, shall be left in place for continued customer use and so identified by signage stating the capacity of the anchorage (strength and number of persons who may be tied -off to it at any one time). PART 3 EXECUTION ' 3.1 CONSTRUCTION AND/OR OTHER WORK The Contractor shall comply with USACE EM 385-1-1, NFPA 241, the APP, the AHA, Federal and/or State OSHA regulations, and other related submittals and activity fire and safety regulations. The most stringent standard shall prevail. 3.1.1 Hazardous Material Use Each hazardous material must receive approval prior to being brought onto the job site or prior to any other use in connection with this contract. Allow a minimum of 10 working days for processing of the request for use of a hazardous material. Any work or storage involving hazardous chemicals or materials must be done in a manner that will not expose Government or Contractor employees to any unsafe or unhealthful conditions. Adequate ' protective measures must be taken to prevent Government or Contractor employees from being exposed to any hazardous condition that could result from the work or storage. The Prime Contractor shall keep a complete inventory of hazardous materials brought onto the work -site. Approval by the Contracting Officer of protective measures and storage area is required prior to the start of the work. ' 3.1.2 Hazardous Material Exclusions Notwithstanding any other hazardous material used in this contract, radioactive materials or instruments capable of producing ' ionizing/non-ionizing radiation (with the exception of radioactive material and devices used in accordance with USACE EM 385-1-1 such as nuclear density meters for compaction testing and laboratory equipment with radioactive sources) as well as materials which contain asbestos, mercury or polychlorinated biphenyls, di-isocynates, lead -based paint are prohibited. The Contracting Officer, upon written request by the Contractor, may consider exceptions to the use of any of the above excluded materials. 3.1.3 Unforeseen Hazardous Material The design should have identified materials such as PCB, lead paint, and friable and non -friable asbestos. If additional material, not indicated, that may be hazardous to human health upon disturbance during construction operations is encountered, stop that portion of work and notify the Contracting Officer immediately. Within 14 calendar days the Government will determine if the material is hazardous. If material is not hazardous or poses no danger, the Government will direct the Contractor to proceed ' without change. If material is hazardous and handling of the material is necessary to accomplish the work, the Government will issue a modification pursuant to "FAR 52.243-4, Changes" and "FAR 52.236-2, Differing Site Conditions." 1 SECTION O1 35 29 Page 17 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A 3.2 PRE -OUTAGE COORDINATION MEETING , Contractors are required to apply for utility outages at least 15 days in advance. As a minimum, the request should include the location of the ' outage, utilities being affected, duration of outage and any necessary sketches. Special requirements for electrical outage requests are contained elsewhere in this specification section. Once approved, and prior to beginning work on the utility system requiring shut down, the Contractor shall attend a pre -outage coordination meeting with the Contracting Officer to review the scope of work and the lock-out/tag-out procedures for worker protection. No work will be performed on energized electrical circuits unless proof is provided that no other means exist. , 3.3 FALL HAZARD PROTECTION AND PREVENTION ' The Contractor shall establish a fall protection and prevention program, for the protection of all employees exposed to fall hazards. The program shall include company policy, identify responsibilities, education and training requirements, fall hazard identification, prevention and control , measures, inspection, storage, care and maintenance of fall protection equipment and rescue and escape procedures. 3.3.1 Training , The Contractor shall institute a fall protection training program. As part of the Fall Hazard Protection and Prevention Program, the Contractor shall ' provide training for each employee who might be exposed to fall hazards. A competent person for fall protection shall provide the training. Training requirements shall be in accordance with USACE EM 385-1-1, section 21.A.16. ' 3.3.2 Fall Protection Equipment The Contractor shall enforce use of the fall protection equipment ' designated for each specific work activity in the Fall Protection and Prevention Plan and/or AHA at all times when an employee is on a surface 1.8 m(6 feet) or more above lower levels. Fall protection systems such as guardrails, personnel fall arrest system, safety nets, etc., are required ' when working within 1.8m (6 feet) of any leading edge. In addition to the required fall protection systems, safety skiff, personal floatation devices, life rings etc., are required when working above or next to water , in accordance with USACE EM 385-1-1, paragraphs 05.I. and 05.J. Personal fall arrest systems are required when working from an articulating or extendible boom, swing stages, or suspended platform. In addition, personal fall arrest systems may be required when operating other equipment ' such as scissor lifts if the work platform is capable of being positioned outside the wheelbase. The need for tying -off in such equipment is to prevent ejection of the employee from the equipment during raising, lowering, or travel. Fall protection must comply with 29 CFR 1926.500, ' Subpart M and USACE EM 385-1-1. 3.3.2.1 Personal Fall Arrest Equipment Personal fall arrest equipment, systems, subsystems, and components shall meet ANSI Z359.1. Only a full -body harness with a shock -absorbing lanyard or self -retracting lanyard is an acceptable personal fall arrest device. ' Body belts may only be used as a positioning device system (for uses such as steel reinforcing assembly and in addition to an approved fall arrest system). Harnesses shall have a fall arrest attachment affixed to the body support (usually a Dorsal D-ring) and specifically designated for , SECTION 01 35 29 Page 18 , IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A attachment to the rest of the system. Only locking snap hooks and carabiners shall be used. Webbing, straps, and ropes shall be made of synthetic fiber. The maximum free fall distance when using fall arrest equipment shall not exceed 1.8 m (6 feet). The total fall distance and any swinging of the worker (pendulum -like motion) that can occur during a fall shall always be taken into consideration when attaching a person to a fall arrest system. 3.3.3 Fall Protection for Roofing Work Fall protection controls shall be implemented based on the type of roof being constructed and work being performed. The roof area to be accessed shall be evaluated for its structural integrity including weight -bearing capabilities for the projected loading. a. Low Sloped Roofs: (1) For work within 1.8 m (6 feet) of an edge, on low -slope roofs, personnel shall be protected from falling by use of personal fall arrest systems, guardrails, or safety nets. A safety monitoring system is not adequate fall protection and is not authorized. (2) For work greater than 1.8 m (6 feet) from an edge, warning lines shall be erected and installed in accordance with 29 CFR 1926.500 and USACE EM 385-1-1. b. Steep Roofs: Work on steep roofs requires a personal fall arrest system, guardrails with toe -boards, or safety nets. This requirement also includes residential or housing type construction. 3.3.4 Safety Nets If safety nets are used as the selected fall protection system on the project, they shall be provided at unguarded workplaces, leading edge work or when working over water, machinery, dangerous operations and or other surfaces where the use of ladders, scaffolds, catch platforms, temporary floors, fall arrest systems or restraint/positioning systems are impractical. Safety nets shall be tested immediately after installation with a drop test of 181.4 kg (400 pounds) dropped from the same elevation a person might fall, and every six months thereafter. 3.3.5 Existing Anchorage Existing anchorages, to be used for attachment of personal fall arrest equipment, shall be certified (or re -certified) by a qualified person for fall protection in accordance with ANSI Z359.1. Exiting horizontal lifeline achorages shall be certified (or re -certified) by a registered professional engineer with experience in designing horizontal lifeline systems. 3.3.6 Horizontal Lifelines Horizontal lifelines shall be designed, installed, certified and used under the supervision of a qualified person for fall protection as part of a complete fall arrest system which maintains a safety factor of 2 29 CFR 1926.500). SECTION O1 35 29 Page 19 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' 3.3.7 Guardrail Systems Guardrails shall consist of top and mid -rails, post and toe boards. The top edge height of standard railing must be 42 inches plus or minus 3 inches above the walking/working level. When mid -rails are used, they must be installed at a height midway between the top edge of the guardrail system and the walking/working level. Posts shall be placed no more than 8 feet apart (29 CFR 1926.500 and USACE EM 385-1-1). 3.3.8 Rescue and Evacuation Procedures When personal fall arrest systems are used, the contracator must ensure that the mishap victim can self -rescue or can be rescued promptly should a fall occur. A Rescue and Evacuation Plan shall be prepared by the contractor and include a detailed discussion of the following: methods of rescue; methods of self -rescue; equipment used; training requirement; specialized training for the rescuers; procedures for requesting rescue and medical assistance; and transportation routes to a medical facility. The Rescue and Evaluation Plan shall be included in the Activity Hazard Analysis (AHA) for the phase of work, in the Fall Protection and Prevention (FP&P) Plan, and the Accident Prevention Plan (APP). 3.4 PERSONAL PROTECTIVE EQUIPMENT All personnel who enter a construction site area shall wear Personal Protective Equipment (PPE) at all times as outlined in the EM 385 1-1. In addition to the requirements of the EM 385 1-1, Safety Glasses (ANSI Z87.1) and High -Visibility Apparel (ANSI 107-2004 Performance Class II, Shirt or Vest) will be worn at all times on construction sites. Hearing protection is required in noise hazard areas or when performing noise hazard tasks. Mandatory PPE on all construction sites includes: a. Hard Hats b. Safety Glasses C. High -Visibility Shirt or Vest d. Safety -Toed Shoes or Boots 3.5 SCAFFOLDING Employees shall be provided with a safe means of access to the work area on the scaffold. Climbing of any scaffold braces or supports not specifically designed for access is prohibited. Access to scaffold platforms greater than 6 m (20 feet) in height shall be accessed by use of a scaffold stair system. Vertical ladders commonly provided by scaffold system manufacturers shall not be used for accessing scaffold platforms greater than 6 m (20 feet) in height. The use of an adequate gate is required. Contractor shall ensure that employees are qualified to perform scaffold erection and dismantling. Do not use scaffold without the capability of supporting at least four times the maximum intended load or without appropriate fall protection as delineated in the accepted fall protection and prevention plan. Stationary scaffolds must be attached to structural building components to safeguard against tipping forward or backward. Special care shall be given to ensure scaffold systems are not overloaded. Side brackets used to extend scaffold platforms on self -supported scaffold systems for the storage of material is prohibited. The first tie-in shall be at the height equal to 4 times the width of the smallest dimension of the scaffold base. Work platforms shall be placed on mud sills. Scaffold or work platform erectors shall have fall protection during the erection and dismantling of scaffolding or work platforms that are more than six SECTION 01 35 29 Page 20 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A feet. Delineate fall protection requirements when working above six feet or above dangerous operations in the Fall Protection and Prevention (FP&P) Plan and Activity Hazard Analysis (AHA) for the phase of work. ' 3.5.1 Stilts The use of stilts for gaining additional height in construction, renovation, repair or maintenance work is prohibited. 3.6 EQUIPMENT 3.6.1 Material Handling Equipment a. Material handling equipment such as forklifts shall not be modified with work platform attachments for supporting employees unless specifically delineated in the manufacturer's printed operating instructions. b. The use of hooks on equipment for lifting of material must be in accordance with manufacturer's printed instructions. C. Operators of forklifts or power industrial trucks shall be licensed in accordance with OSHA. 3.6.2 Weight Handling Equipment a. Cranes must be equipped with: ' (1) Load indicating devices (LIDS) and a boom angle or radius indicator, (2) or load moment indicating devices (LMIs). (3) Anti -two block prevention devices. (4) Boom hoist hydraulic relief valve, disconnect, or shutoff (stops hoist when boom reaches a predetermined high angle). (5) Boom length indicator (for telescoping booms). (6) Device to prevent uncontrolled lowering of a telescoping hydraulic boom. (7) Device to prevent uncontrolled retraction of a telescoping hydraulic boom. b. The Contractor shall notify the Contracting Officer 15 days in ' advance of any cranes entering the activity so that necessary quality assurance spot checks can be coordinated. Contractor's operator shall remain with the crane during the spot check. C. The Contractor shall comply with the crane manufacturer's specifications and limitations for erection and operation of cranes and hoists used in support of the work. Erection shall be performed under ' the supervision of a designated person (as defined in ASME B30.5). All testing shall be performed in accordance with the manufacturer's recommended procedures. ' d. The Contractor shall comply with ASME B30.5 for mobile and SECTION O1 35 29 Page 21 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , locomotive cranes, ASME B30.22 for articulating boom cranes, ASME B30.3 for construction tower cranes, and ASME B30.8 for floating cranes and floating derricks. e. The presence of Government personnel does not relieve the Contractor of an obligation to comply with all applicable safety regulations. The Government will investigate all complaints of unsafe or unhealthful working conditions received in writing from contractor employees, federal civilian employees, or military personnel. f. Each load shall be rigged/attached independently to the hook/master-link in such a fashion that the load cannot slide or otherwise become detached. Christmas -tree lifting (multiple rigged materials) is not allowed. g. Under no circumstance shall a Contractor make a lift at or above 90% of the cranes rated capacity in any configuration. h. When operating in the vicinity of overhead transmission lines, operators and riggers shall be alert to this special hazard and shall follow the requirements of USACE EM 385-1-1 section 11 and ASME 830.5 or ASME B30.22 as applicable. i. Crane suspended personnel work platforms (baskets) shall not be used unless the Contractor proves that using any other access to the work location would provide a greater hazard to the workers or is impossible. Personnel shall not be lifted with a line hoist or friction crane. j. A fire extinguisher having a minimum rating of 10BC and a minimum nominal capacity of 51b of extinguishing agent shall be available at all operator stations or crane cabs. Portable fire extinguishers shall be inspected, maintained, and recharged as specified in NFPA 10, Standard for Portable Fire Extinguishers. k. All employees shall be kept clear of loads about to be lifted and of suspended loads. 1. A weight handling equipment operator shall not leave his position at the controls while a load is suspended. M. The Contractor shall use cribbing when performing lifts on outriggers. n. The crane hook/block must be positioned directly over the load. Side loading of the crane is prohibited. o. A physical barricade must be positioned to prevent personnel from entering the counterweight swing (tail swing) area of the crane. p. A substantial and durable rating chart containing legible letters and figures shall be provided with each crane and securely mounted onto the crane cab in a location allowing easy reading by the operator while seated in the control station. q. Certification records which include the date of inspection, signature of the person performing the inspection, and the serial number or other identifier of the crane that was inspected shall always be available for review by Contracting Officer personnel. SECTION O1 35 29 Page 22 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A r. Written reports listing the load test procedures used along with any repairs or alterations performed on the crane shall be available for review by Contracting Officer personnel. S. The Contractor shall certify that all crane operators have been trained in proper use of all safety devices (e.g. anti -two block devices). 3.6.3 Equipment and Mechanized Equipment a. Equipment shall be operated by designated qualified operators. Proof of qualifications shall be kept on the project site for review. b. Manufacture specifications or owner's manual for the equipment shall be on site and reviewed for additional safety precautions or requirements that are sometimes not identified by OSHA or USACE EM 385-1-1. Such additional safety precautions or requirements shall be incorporated into the AHAs. C. Equipment and mechanized equipment shall be inspected in accordance with manufacturer's recommendations for safe operation by a competent person prior to being placed into use. d. Daily checks or tests shall be conducted and documented on equipment and mechanized equipment by designated competent persons. 3.7 EXCAVATIONS The competent person for excavations performed as a result of contract work shall be on -site when excavation work is being performed, and shall inspect, and document the excavations daily prior to entry by workers. The competent person must evaluate all hazards, including atmospheric, that may be associated with the work, and shall have the resources necessary to correct hazards promptly. The competent person shall perform soil classification in accordance with 29 CFR 1926. 1 3.7.1 Utility Locations Prior to digging, the appropriate digging permit must be obtained. All underground utilities in the work area must be positively identified by a private utility locating service in addition to any station locating service and coordinated with the station utility department. Any markings made during the utility investigation must be maintained throughout the contract. 3.7.2 Utility Location Verification The Contractor must physically verify underground utility locations by hand digging using wood or fiberglass handled tools when any adjacent construction work is expected to come within three feet of the underground system. Digging within .061 m (2 feet) of a known utility must not be performed by means of mechanical equipment; hand digging shall be used. If construction is parallel to an existing utility the utility shall be exposed by hand digging every 30.5 m (100 feet) if parallel within 1.5 m (5 feet) of the excavation. SECTION 01 35 29 Page 23 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A I 3.7.3 Utilities with Concrete Slabs Utilities located within concrete slabs or pier decks, bridges, and the like are extremely difficult to identify. The location must be coordinated with station utility departments in addition to a private locating service. Outages on system utilities shall be used in circumstances where concrete chipping, saw cutting, or core drilling is required and utilities are unable to be completely identified. 3.7.4 Shoring Systems Trench and shoring systems must be identified in the accepted safety plan and AHA. Manufacture tabulated data and specifications or registered engineer tabulated data for shoring or benching systems shall be readily available on site for review. Job -made shoring or shielding shall have the registered professional engineer stamp, specifications, and tabulated data. Extreme care must be used when excavating near direct burial electric underground cables. 3.7.5 Trenching Machinery Trenching machines with digging chain drives shall be operated only when the spotters/laborers are in plain view of the operator. Operator and spotters/laborers shall be provided training on the hazards of the digging chain drives with emphasis on the distance that needs to be maintained when the digging chain is operating. Documentation of the training shall be kept on file at the project site. 3.8 ELECTRICAL 3.8.1 Conduct of Electrical Work Underground electrical spaces must be certified safe for entry before entering to conduct work. Cables that will be cut must be positively identified and de -energized prior to performing each cut. Positive cable identification must be made prior to submitting any outage request for electrical systems. Arrangements are to be coordinated with the Contracting Officer and Station Utilities for identification. The Contracting Officer will not accept an outage request until the Contractor satisfactorily documents that the circuits have been clearly identified. Perform all high voltage cable cutting remotely using hydraulic cutting tool. When racking in or live switching of circuit breakers, no additional person other than the switch operator will be allowed in the space during the actual operation. Plan so that work near energized parts is minimized to the fullest extent possible. Use of electrical outages clear of any energized electrical sources is the preferred method. When working in energized substations, only qualified electrical workers shall be permitted to enter. When work requires Contractor to work near energized circuits as defined by the NFPA 70, high voltage personnel must use personal protective equipment that includes, as a minimum, electrical hard hat, safety shoes, insulating gloves with leather protective sleeves, fire retarding shirts, coveralls, face shields, and safety glasses. In addition, provide electrical arc flash protection for personnel as required. Insulating blankets, hearing protection, and switching suits may be required, depending on the specific job and as delineated in the Contractor's AHA. 3.8.2 Portable Extension Cords Portable extension cords shall be sized in accordance with manufacturer e SECTION O1 35 29 Page 24 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ratings for the tool to be powered and protected from damage. All damaged extension cords shall be immediately removed from service. Portable extension cords shall meet the requirements of NFPA 70. 3.9 WORK IN CONFINED SPACES The Contractor shall comply with the requirements in Section 06.I of USACE EM 385-1-1 and OSHA 29 CFR 1910.146. Any potential for a hazard in the confined space requires a permit system to be used. a. Entry Procedures. Prohibit entry into a confined space by personnel for any purpose, including hot work, until the qualified person has conducted appropriate tests to ensure the confined or enclosed space is safe for the work intended and that all potential hazards are controlled or eliminated and documented. (See Section 06.I.05 of USACE EM 385-1-1 for entry procedures.) All hazards pertaining to the space shall be reviewed with each employee during review of the AHA. b. Forced air ventilation is required for all confined space entry operations and the minimum air exchange requirements must be maintained to ensure exposure to any hazardous atmosphere is kept below its' action level. C. Ensure the use of rescue and retrieval devices in confined spaces greater than 1.5 m (5 feet) in depth. Conform to Sections 06.I.09, 06.I.10 and 06.I.11 of USACE EM 385-1-1. d. Sewer wet wells require continuous atmosphere monitoring with audible alarm for toxic gas detection. e. Include training information for employees who will be involved as entrants and attendants for the work. Conform to Section 06.I.06 of USACE EM 385-1-1. f. Daily Entry Permit. Post the permit in a conspicuous place close to the confined space entrance. 3.10 CRYSTALLINE SILICA Grinding, abrasive blasting, and foundry operations of construction materials containing crystalline silica, shall comply with OSHA regulations, such as 29 CFR 1910.94, and USACE EM 385-1-1, Appendix C. The Contractor shall develop and implement effective exposure control and elimination procedures to include dust control systems, engineering controls, and establishment of work area boundaries, as well as medical surveillance, training, air monitoring, and personal protective equipment. 3.11 HOUSEKEEPING 3.11.1 Clean -Up All debris in work areas shall be cleaned up daily or more frequently if necessary. Construction debris may be temporarily located in an approved location, however garbage accumulation must be removed each day. 3.11.2 Falling Object Protection All areas must be barricaded to safeguard employees. When working SECTION O1 35 29 Page 25 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , overhead, barricade the area below to prevent entry by unauthorized employees. Construction warning tape and signs shall be posted so they are clearly visible from all possible access points. When employees are working overhead all tools and equipment shall be secured so that they will not fall. When using guardrail as falling object protection, all openings shall be small enough to prevent passage of potential falling objects. End of Section SECTION O1 35 29 Page 26 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CLO701A SECTION 01 42 00 SOURCES FOR REFERENCE PUBLICATIONS 02/02 PART 1 GENERAL 1.1 REFERENCES Various publications are referenced in other sections of the specifications to establish requirements for the work. These references are identified in each section by document number, date and title. The document number used in the citation is the number assigned by the standards producing organization, (e.g. ASTM B 564 Nickel Alloy Forgings). However, when the standards producing organization has not assigned a number to a document, an identifying number has been assigned for reference purposes. 1.2 ORDERING INFORMATION The addresses of the standards publishing organizations whose documents are referenced in other sections of these specifications are listed below, and if the source of the publications is different from the address of the sponsoring organization, that information is also provided. Documents listed in the specifications with numbers which were not assigned by the standards producing organization should be ordered from the source by title rather than by number. The designations "AOK" and "LOK" are for administrative purposes and should not be used when ordering publications. AIR CONDITIONING AND REFRIGERATION INSTITUTE (ARI) 4301 North Fairfax Dr., Suite 425 ATTN: Pubs Dept. Arlington, VA 22203 Ph: 703-524-8800 Fax: 703-528-3816 E-mail: ari@ari.org Internet: http://www.ari.org AOK 5/01 LOK 2/01 AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO) 444 N. Capital St., NW, Suite 249 Washington, DC 20001 Ph: 800-231-3475 202-624-5800 Fax: 800-525-5562 202-624-5806 Internet: http://www.transportation.org AOK 5/01 LOK 2/01 AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) 1819 L Street, NW, 6th Floor Washington, DC 20036 Ph: 202-293-8020 Fax: 202-293-9287 Internet: http://www.ansi.org/ SECTION O1 42 00 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CLO701A Note --- Documents beginning with the letter "S" can be ordered from: Acoustical Society of America Standards and Publications Fulfillment Center P. 0. Box 1020 Sewickley, PA 15143-9998 Ph: 412-741-1979 Fax: 412-741-0609 Internet: http://asa.aip.org General e-mail: asa@aip.org Publications e-mail: asapubs@abdintl.com AOK 5/01 LOK 6/00 AMERICAN RAILWAY ENGINEERING AND MAINTENANCE -OF -WAY ASSOCIATION (AREMA) 8201 Corporate Dr., Suite 1125 Landover, MD 20785-2230 Ph: 301-459-3200 Fax: 301-459-8077 Internet: http://www.arema.org AOK 5/01 LOK 3/01 ASTM INTERNATIONAL (ASTM) 100 Barr Harbor Drive West Conshohocken, PA 19428-2959 Ph: 610-832-9585 Fax: 610-832-9555 Internet: httD://www.astm.orq AOK 5/01 LOK 3/01 AMERICAN WATER WORKS ASSOCIATION(AWWA) 6666 West Quincy Denver, CO 80235 Ph: 800-926-7337 - 303-794-7711 Fax: 303-794-7310 Internet: http://www.awwa.orq AOK 5/01 LOK 3/01 AMERICAN WELDING SOCIETY (AWS) 550 N.W. LeJeune Road Miami, FL 33126 Ph: 800-443-9353 - 305-443-9353 Fax: 305-443-7559 Internet: http://www.amweld.org AOK 5/01 LOK 3/01 AMERICAN WOOD -PRESERVERS' ASSOCIATION (AWPA) P.O. Box 5690 Grandbury, TX 76049-0690 Ph: 817-326-6300 Fax: 817-326-6306 Internet: http://www.awpa.com AOK 5/01 SECTION 01 42 00 Page 2 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A LOK 3/01 ASME INTERNATIONAL (ASME) Three Park Avenue New York, NY 10016-5990 Ph: 212-591-7722 Fax: 212-591-7674 Internet: http://www.asme.org AOK 5/O1 LOK 6/00 ASSOCIATION OF EDISON ILLUMINATING COMPANIES (AEIC) 600 No. 18th St. P.O. Box 2641 Birmingham, AL 35291 Ph: 205-257-2530 Fax: 205-257-2540 Internet: http://www.aeic.orq AOK 5/01 LOK 6/00 CAST IRON SOIL PIPE INSTITUTE (CISPI) 5959 Shallowford Rd., Suite 419 Chattanooga, TN 37421 Ph: 423-892-0137 Fax: 423-892-0817 Internet: http://www.cispi.orq AOK 5/01 LOK 6/00 FOUNDATION FOR CROSS -CONNECTION CONTROL AND HYDRAULIC RESEARCH (FCCCHR) University of South California Kaprielian Hall 200 Los Angeles, CA 90089-2531 Ph: 213-740-2032 Fax: 213-740-8399 Internet: http://www.usc.edu/dept/fccchr AOK 5/01 LOK 6/00 INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) 445 Hoes Ln, P. 0. Box 1331 Piscataway, NJ 08855-1331 Ph: 732-981-0060 OR 800-701-4333 Fax: 732-981-9667 Internet: http://www.ieee.org E-mail: customer.services@ieee.org AOK 5/01 LOK 6/00 INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA) P.O. Box 687 106 Stone Street Morrison, Colorado 80465 t PH: 303-697-8441 FAX: 303-697-8431 Internet: http://www.netaworld.org AOK 6/01 SECTION 01 42 00 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A I MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS) 127 Park St., NE Vienna, VA 22180-4602 Ph: 703-281-6613 Fax: 703-281-6671 Internet: htp://www.mss-hq.com e-mail: info@mss-hq.com AOK 5/01 LOK 6/00 NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) 1300 N. 17th St., Suite 1847 Rosslyn, VA 22209 Ph: 703-841-3200 Fax: 703-841-3300 Internet: http://www.nema.org/ AOK 5/01 LOK 6/00 NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) 1 Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9101 Ph: 617-770-3000 Fax: 617-770-0700 Internet: http://www.nfpa.org AOK 5/01 LOK 8/00 UNDERWRITERS LABORATORIES (UL) 333 Pfingsten Rd. Northbrook, IL 60062-2096 Ph: 847-272-8800 Fax: 847-272-8129 Internet: http://www.ul.com/ e-mail: northbrook@us.ul.com AOK 5/01 LOK 6/00 UNI-BELL PVC PIPE ASSOCIATION (USPPA) 2655 Villa Creek Dr., Suite 155 Dallas, TX 75234 Ph: 214-243-3902 Fax: 214-243-3907 Internet: http://www.uni-bell.ora e-mail: info@uni-bell.org AOK 5/01 LOK 6/00 U.S. ARMY CORPS OF ENGINEERS (USACE) Order CRD-C DOCUMENTS from: U.S. Army Engineer Waterways Experiment Station ATTN: Technical Report Distribution Section, Services Branch, TIC 3909 Halls Ferry Rd. Vicksburg, MS 39180-6199 Ph: 601-634-2664 SECTION O1 42 00 Page 4 SMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Fax: 601-634-2388 Internet: http://www.wes.army.mil/SL/MTC/handbook/handbook.htm 0 Order Other Documents from: USACE Publications Depot Attn: CEIM-SP-D 2803 52nd Avenue Hyattsville, MD 20781-1102 Ph: 301-394-0081 Fax: 301-394-0084 Internet: http://www.usace.army.mil/publications or http://www.hnd.usace.army.mil/techinfo/index.htm AOK 5/01 LOK 6/00 I I O ■,I 1 r1 I I .1 I 1 I r U.S. DEFENSE LOGISTICS AGENCY (DLA) Andrew T. McNamara Building 8725 John J. Kingman Road Fort Belvoir, VA 22060 Internet: htto://www.dla.mil AOK 8/01 U.S. DEPARTMENT OF DEFENSE (DOD) Order DOD Documents from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Ph: 703-605-6000 FAX: 703-605-6900 Internet: http://www.ntis.gov Order Military Specifications, Standards from: Department of Defense Single Stock Point Defense Automation and Production Service Bldg 4D 700 Robbins AV Philadelphia, PA 19111-5094 Ph: 215-697-2179 Fax: 215-697-1462 Internet: http://www.dodsso.daos.mil AOK 5/01 LOK 6/00 and Related Publications for (DODSSP) (DAPS) U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA) Ariel Rios Building 1200 Pennsylvania Avenue, N.W. Washington, DC 20460 Ph: 202-260-2090 FAX: 202-260-6257 Internet: http://www.epa.gov NOTE --- Some documents are available only from: National Technical Information Services (NTIS) 5285 Port Royal Rd. Springfield, VA 22161 Ph: 703-605-6000 Fax: 703-605-6900 SECTION 01 42 00 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I Internet: http://www.ntis.gov AOK 5/01 LOK 6/00 U.S. FEDERAL HIGHWAY ADMINISTRATION (FHWA) Office of Highway Safety (HHS-31) 400 Seventh St., SW Washington, DC 20590-0001 Ph: 202-366-0411 Fax: 202-366-2249 Internet: http://www.fhwa.dot.gov Order from: Superintendant of Documents U. S. Government Printing Office 732 North Capitol Street, NW Mailstop: SDE Washington, DC 20401 ' Ph: 202-512-1530 Fax: 202-512-1262 Internet: http://www.QDO.QOV AOK 5/01 ' LOK 6/00 U.S. GENERAL SERVICES ADMINISTRATION (GSA) Order from: General Services Administration Federal Supply Service Bureau 470 E L'Enfant Plaza, S.W., Suite 8100 t Washington, DC 20407, Ph: 202-619-8925 Fx: 202-619-8978 Internet: htt2://www.fss.gsa.gov/pub/fed-specs.cfm , AOK 5/01 LOK 6/00 U. S. GREEN BUILDING COUNCIL (USGBC) ' 1015 18th Street, NW, Suite 508 Washington, D.C. 20036 Ph: 202-828-7422 Fax: 202-828-5110 , E-mail: info@usbc.org Internet: http://www.usgbc.ora AOK: 2/04 LOK: 2/04 U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 700 Pennsylvania Avenue, N.W. , Washington, D.C. 20408 Phone: 800-234-8861 Internet: http://www.nara.gov Order documents from: Superintendent of Documents U.S.Government Printing Office ' 732 North Capitol Street, NW Washington, DC 20901 Mailstop: SUE Ph: 202-512-1530 SECTION O1 42 00 Page 6 ' IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Fax: 202-512-1262 Internet: http://www.gpo.gov E-mail: gpoaccess@gpo.gov AOK 5/01 -- End of Section -- I 1 [J f I I 1 I 1. I 1 SECTION O1 42 00 Page 7 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I L'J III I I L 1 I t SECTION O1 45 10 QUALITY CONTROL 09/01 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. ASTM INTERNATIONAL (ASTM) ASTM A 880 (1996) Criteria for Use in Evaluation of Testing Laboratories and Organizations for Examination and Inspection of Steel, Stainless Steel, and Related Alloys ASTM C 1077 (1998) Laboratories Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Laboratory Evaluation ASTM D 3666 (2000) Minimum Requirements forAgencies Testing and Inspecting Bituminous Paving Materials ASTM D 3740 (1999c) Agencies Engaged in the Testing and/or Inspection of Soil and Rock as Used in Engineering Design and Construction ASTM E 329 (2000a) Agencies Engaged in the Testing and Inspection of Materials Used on Construction ASTM E 543 (1999) Evaluating Agencies that Perform Nondestructive Testing 1.2 SUBMITTALS Submit the following in accordance with Section 01 33 00, "Submittal Procedures." SD-11 Closeout Submittals Quality Control Plan (QC PLAN) Submit a QC plan within 30 calendar days after receipt of Notice of Award. 1.3 INFORMATION FOR THE CONTRACTING OFFICER Deliver the following to the Contracting Officer: a. Combined Contractor Production Report/Contractor Quality Control SECTION O1 45 10 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Report (1 sheet): Original and 1 copy, by 10:00 AM the next work ing day after each day that work is performed; b. QC Specialist Reports and Test Results: Originals and 1 copy, by 10:00 AM the next working day after each day that work is per formed; C. Testing Plan and Log, 1 copy, at the end of each month; d. QC Meeting Minutes: 1 copy, within 2 calendar days of the meeting; e. Rework Items List: 1 copy, by the last working day of the month and; f. QC Certifications: As required by the paragraph entitled "QC Certifications". 1.4 QC PROGRAM REQUIREMENTS Establish and maintain a QC program as described in this section. The QC program consists of a QC Organization, a QC Plan, attending a QC Plan meet ing, attending a Coordination and Mutual Understanding Meeting, conducting QC meetings, performing three phases of control, performing submittal review, ensuring testing is performed, and preparing QC certifications and documentation necessary to provide materials, equipment, workmanship, fabrication, construction and operations which comply with the requirements of this Contract. The QC program shall cover construction operations on - site and off -site and shall be keyed to the proposed construction sequence. 1.5 QC ORGANIZATION 1.5.1 QC Manager 1.5.1.1 Duties Provide a QC Manager at the work site to manage and implement the QC program. The QC Manager is required to attend the QC Plan meeting, attend the Coordination and Mutual Understanding Meeting, conduct the QC meetings, perform the three phases of control, perform submittal review, ensure testing is performed and prepare QC certifications and documentation required in this Contract. The QC Manager is responsible for managing and coordinating the three phases of control and documentation performed by the QC specialists. In addition to managing and implementing the QC program, the QC Manager may perform the duties of project superintendent. 1.5.1.2 Qualifications An individual with a minimum of five years experience as a foreman, super intendent, inspector, QC Manager, project manager, or construction manager on similar size construction contracts which included the major trades that are part of this Contract. 1.5.1.3 Construction Quality Management Training In addition to the above experience and education requirements, the QC Manager shall have completed the course entitled "Construction Quality Management for Contractors." This course is periodically offered by the Navy and the Corps of Engineers. However, it is sponsered by both the AGC and the ABC of Charlotte, North Carolina. Call one of the following to SECTION O1 45 10 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A sign up for the next available class: The Army Corps of Engineers, Baltimore District; (Offered in Baltimore, MD) Contact: Corps of Engineers, Baltimore District 10 South Howard Street Baltimore, MD 11111 Phone: 410-962-2323 The Associated General Contractors (AGC), Virginia Chapter in Cooperation with the Army Corps of Engineers, Norfolk District, and the Naval Facilities Engineering Command, Atlantic Division. (Offered at rotating locations in Norfolk, Williamsburg, and Richmond) Contact: AGC of Virginia 8631 Maylan Drive, Parham Park Richmond, VA. 23294 Phone: 804-346-3383 Carolinas Associated General Contractors (CACG) Contact: CACG 1100 Euclid Avenue Charlotte, NC 28203 Phone: 704-372-1450 (ext. 5248) Associated Builders and Contractors (ABC), Carolinas Chapter 1 Contact: ABC, Carolinas Chapter 3705 Latrobe Drive Charlotte, NC 28211 Phone: 704-367-1331 ' or: 877-470-4819 1.5.2 Alternate QC Manager Duties and Qualifications Designate an alternate for the QC Manager at the work site to serve in the event of the designated QC Manager's absence. The period of absence may not exceed two weeks at one time, and not more than 30 workdays during a ' calendar year. The qualification requirements for the Alternate QC Manager shall be three years of experience in one of the specified positions. 1.6 QC PLAN 1.6.1 Requirements Provide for approval by the Contracting Officer, a QC plan submitted in a 3-ring binder with pages numbered sequentially that covers, both on -site and off -site work and includes, the following: I a. A table of contents listing the major sections identified with tabs in the following order: I. QC ORGANIZATION II. NAMES AND QUALIFICATIONS III. DUTIES, RESPONSIBILITY AND AUTHORITY OF QC PERSONNEL IV. OUTSIDE ORGANIZATIONS V. APPOINTMENT LETTERS VI. SUBMITTAL PROCEDURES AND INITIAL SUBMITTAL REGISTER VII. TESTING LABORATORY INFORMATION VIII. TESTING PLAN AND LOG IX. PROCEDURES TO COMPLETE REWORK ITEMS SECTION 01 45 10 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A X. DOCUMENTATION PROCEDURES XI. LIST OF DEFINABLE FEATURES XII. PROCEDURES FOR PERFORMING THE THREE PHASES OF CONTROL XIII. PERSONNEL MATRIX XIV. PROCEDURES FOR COMPLETION INSPECTION b. A chart showing the QC organizational structure and its relationship to the production side of the organization. C. Names and qualifications, in resume format, for each person in the QC organization. d. Duties, responsibilities and authorities of each person in the QC organization. e. A listing of outside organizations such as, architectural and consulting engineering firms that will be employed by the Contractor and a description of the services these firms will provide. f. A letter signed by an officer of the firm appointing the QC Manager and stating that he/she is responsible for managing and implementing the QC program as described in this contract. Include in this letter the QC Manager's authority to direct the removal and replacement of non -conforming work. g. Procedures for reviewing, approving and managing submittals. Provide the names of the persons in the QC organization authorized to review and certify submittals prior to approval. h. Testing laboratory information required by the paragraphs entitled "Accredited Laboratories" or "Testing Laboratory Requirements", as applicable. i. A Testing Plan and Log that includes the tests required, referenced by the specification paragraph number requiring the test, the frequency, and the person responsible for each test. j. Procedures to identify, record, track and complete rework items. k. Documentation procedures, including proposed report formats. 1. A list of the definable features of work. A definable feature of work is a task which is separate and distinct from other tasks and requires separate control requirements. As a minimum, if approved by the Contracting Officer, consider each Section of the Specifications as a definable feature of work. However, at times, there may be more than one definable feature of work in each Section of the Specifications. M. A personnel matrix showing, for each section of the specification, who will perform and document the three phases of control, and who will perform and document the testing. o. Procedures for Identifying and Documenting the Completion Inspection process. Include in these procedures the responsible party for punch out inspection, prefinal inspection, and final acceptance inspection. SECTION O1 45 10 Page 4 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.6.2 Preliminary Work Authorized Prior to Approval The only work that is authorized to proceed prior to the approval of the QC plan is mobilization of storage and office trailers and surveying. 1.6.3 Approval Approval of the QC plan is required prior to the start of construction. The Contracting Officer reserves the right to require changes in the QC plan and operations as necessary to ensure the specified quality of work. The Contracting Officer reserves the right to interview any member of the QC organization at any time in order to verify his/her submitted qualifications. 1.6.4 Notification of Changes Notify the Contracting Officer, in writing, of any proposed change, including changes in the QC organization personnel, a minimum of seven calendar days prior to a proposed change. Proposed changes must be approved by the Contracting Officer. 1 1.7 QC PLAN MEETING Prior to submission of the QC plan, meet with the Contracting Officer to discuss the QC plan requirements of this Contract. The purpose of this meeting is to develop a mutual understanding of the QC plan requirements prior to plan development and submission. 1.8 COORDINATION AND MUTUAL UNDERSTANDING MEETING ' After submission of the QC Plan, but prior to the start of construction, meet with the Contracting Officer to discuss the QC program required by this Contract. The purpose of this meeting is to develop a mutual understanding of the QC details, including forms to be used for documentation, administration for on -site and off -site work, and the coordination of the Contractor's management, production and QC personnel with the Contracting Officer. As a minimum, the Contractor's personnel required to attend shall include the project manager, project superintendent, and QC Manager. Minutes of the meeting shall be prepared by the QC Manager and signed by both the Contractor and the Contracting Officer. 1.9 QC MEETINGS After the start of construction, the QC Manager shall conduct weekly QC meetings at the work site with the project superintendent and QC specialists. The QC Manager shall prepare the minutes of the meeting and provide a copy to the Contracting Officer within 2 working days after the meeting. The Contracting Officer may attend these meetings. The QC Manager shall notify the Contracting Officer at least 48 hours in advance of each meet ing. As a minimum, the following shall be accomplished at each meeting: a. Review the minutes of the previous meeting; ' b. Review the schedule and the status of work: - Work or testing accomplished since last meeting - Rework items identified since last meeting SECTION 01 45 10 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A - Rework items completed since last meeting; ' C. Review the status of submittals: Submittals reviewed and approved since last meeting t Submittals required in the near future; d. Review the work to be accomplished in the next 2 weeks and documen tation required. Schedule the three phases of control and testing: - Establish completion dates for rework items - Preparatory phases required - Initial phases required - Follow-up phases required - Testing required - Status of off -site work or testing - Documentation required; e. Resolve QC and production problems; and f. Address items that may require revising the QC plan: - Changes in QC organization personnel - Changes in procedures. 1.9.1 THREE PHASES OF CONTROL The QC Manager shall perform the three phases of control to ensure that work complies with Contract requirements. The Three Phases of Control shall adequately cover both on -site and off -site work and shall include the following for each definable features of work: A definable feature of work is a task which is separate and distinct from other tasks and requires separate control requirements. 1.9.2 Preparatory Phase Notify the Contracting Officer at least 48 hours in advance of each Preparatory phase. Conduct the preparatory phase with the superintendent, and the foreman responsible for the definable feature. Document the results of the preparatory phase actions in the daily Contractor Quality Control Report. Perform the following prior to beginning work on each definable feature of work: a. Review each paragraph of the applicable specification sections; b. Review the Contract drawings; C. Verify that appropriate shop drawings and submittals for materials and equipment have been submitted and approved. Verify receipt of approved factory test results, when required; d. Review the testing plan and ensure that provisions have been made ' to provide the required QC testing; e. Examine the work area to ensure that the required preliminary work has been completed; f. Examine the required materials, equipment and sample work to ensure that they are on hand and conform to the approved shop SECTION O1 45 10 Page 6 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A drawings and submitted data; g. Review the safety plan and appropriate activity hazard analysis to ensure that applicable safety requirements are met, and that required Material Safety Data Sheets (MSDS) are submitted; and h. Discuss construction methods 1.9.3 Initial Phase Notify the Contracting Officer at least 98 hours in advance of each initial phase. When construction crews are ready to start work on a definable feature of work, conduct the initial phase with the QC Specialists, the super intendent, and the foreman responsible for that definable feature of work. Observe the initial segment of the definable feature of work to ensure that the work complies with Contract requirements. Document the results of the initial phase in the daily Contractor Quality Control Report. Repeat the initial phase for each new crew to work on -site, or when acceptable levels of specified quality are not being met. Perform the following for each definable feature of work: a. Establish the quality of workmanship required; b. Resolve conflicts; C. Review the Safety Plan and the appropriate activity hazard analysis to ensure that applicable safety requirements are met; and d. Ensure that testing is performed by an approved laboratory. 1.9.4 Follow -Up Phase Perform the following for on -going work daily, or more frequently as necessary until the completion of each definable feature of work and document in the daily Contractor Quality Control Report: a. Ensure the work is in compliance with Contract requirements; b. Maintain the quality of workmanship required; �. C. Ensure that testing is performed by an approved laboratory; and d. Ensure that rework items are being corrected. 1.9.5 Notification of Three Phases of Control for Off -Site Work Notify the Contracting Officer at least two weeks prior to the start of the ' preparatory and initial phases. 1.10 SUBMITTAL REVIEW Procedures for submittals are as described in Section entitled "Submittal Procedures." 1.11 TESTING Except as stated otherwise in the specification sections, perform sampling and testing required under this Contract. SECTION 01 45 10 Page 7 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A 1.11.1 Testing Laboratory Requirements Provide an independent testing laboratory or establish a laboratory quali fied to perform sampling and tests required by this Contract. When the proposed testing laboratory is not accredited by an acceptable accreditation program as described by the paragraph entitled "Accredited Laboratories", submit to the Contracting Officer for approval, certified statements signed by an official of the testing laboratory attesting that the proposed laboratory meets or conforms to the following requirements: a. Sampling and testing shall be under the technical direction of a Registered Professional Engineer (P.E) with at least 5 years of experience in construction material testing. b. Laboratories engaged in testing of concrete and concrete aggregates shall meet the requirements of ASTM C 1077. C. Laboratories engaged in testing of bituminous paving materials shall meet the requirements of ASTM D 3666. d. Laboratories engaged in testing of soil and rock, as used in engineering design and construction, shall meet the requirements of ASTM D 3740. e. Laboratories engaged in inspection and testing of steel, stainless steel, and related alloys will be evaluated according to ASTM A 880. ' Laboratories shall meet the requirements of ASTM E 329. f. Laboratories engaged in nondestructive testing (NDT) shall meet the requirements of ASTM E 543. ■ g. Laboratories engaged in hazardous materials testing shall meet the requirements of OSHA and EPA. 1.11.2 Accredited Laboratories Acceptable accreditation programs are the National Institute of Standards and Technology (NIST) National Voluntary Laboratory Accreditation Program (NVLAP), the American Association of State Highway and Transportation Officials (AASHTO) program and the American Association for Laboratory Accreditation (A2LA) program. Furnish to the Contracting Officer, a copy of the Certificate of Accreditation, Scope of Accreditation and latest directory of the accrediting organization for accredited laboratories. The scope of the laboratory's accreditation shall include the test methods required by the Contract. 1.11.3 Inspection of Testing Laboratories Prior to approval of non -accredited laboratories, the proposed testing laboratory facilities and records shall be subject to inspection by the Contracting Officer. Records subject to inspection include equipment inventory, equipment calibration dates and procedures, library of test procedures, audit and inspection reports by agencies conducting laboratory evaluations and certifications, testing and management personnel qualifications, test report forms, and the internal QC procedures. 1.11.4 Capability Check The Contracting Officer retains the right to check laboratory equipment in SECTION 01 45 10 Page 8 tMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A the proposed laboratory and the laboratory technician's testing procedures, techniques, and other items pertinent to testing, for compliance with the standards set forth in this Contract. 1.11.5 Test Results Cite applicable Contract requirements, tests or analytical procedures used. Provide actual results and include a statement that the item tested or analyzed conforms or fails to conform to specified requirements. Conspicuously stamp the cover sheet for each report in large red letters "CONFORMS" or "DOES NOT CONFORM" to the specification requirements, whichever is applicable. Test results shall be signed by a testing laboratory representative authorized to sign certified test reports. Furnish the signed reports, certifications, and other documentation to the ® Contracting Officer via the QC Manager. Furnish a summary report of field tests at the end of each month. Attach a copy of the summary report to the last daily Contractor Quality Control Report of each month. 1 1.12 QC CERTIFICATIONS 1.12.1 Contractor Quality Control Report Certification 1 Each Contractor Quality Control Report shall contain the following statement: "On behalf of the Contractor, I certify that this report is complete and correct and equipment and material used and work performed ' during this reporting period is in compliance with the contract drawings and specifications to the best of my knowledge, except as noted in this report". 1.12.2 Invoice Certification Furnish a certificate to the Contracting Officer with each payment request, signed by the QC Manager, attesting that as -built drawings are current and attesting that the work for which payment is requested, including stored material, is in compliance with contract requirements. 1.12.3 Completion Certification Upon completion of work under this Contract, the QC Manager shall furnish a certificate to the Contracting Officer attesting that "the work has been completed, inspected, tested and is in compliance with the Contract". 1.13 DOCUMENTATION ' Maintain current and complete records of on -site and off -site QC program operations and activities. '. 1.13.1 Contractor Production Report Reports are required for each day that work is performed and shall be attached to the Contractor Quality Control Report prepared for the same day. Account for each calendar day throughout the life of the Contract. The reporting of work shall be identified by terminology consistent with the construction schedule. Contractor Production Reports are to be prepared, signed and dated by the project superintendent and shall contain the following information: a. Date of report, report number, name of contractor, contract number, title and location of Contract and superintendent present. SECTION O1 45 10 Page 9 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A b. Weather conditions in the morning and in the afternoon including maximum and minimum temperatures. C. A list of Contractor and subcontractor personnel on the work site, their trades, employer, work location, description of work performed and hours worked. e. A list of job safety actions taken and safety inspections conducted. Indicate that safety requirements have been met including the results on the following: (1) Was a job safety meeting held this date? (If YES, attach a copy of the meeting minutes.) (2) Were there any lost time accidents this date? (If YES, attach a copy of the completed OSHA report.) (3) Was crane/manlift/trenching/scaffold/hv electrical/high work/hazmat work done? (If YES, attach a statement or checklist showing inspection performed.) (4) Was hazardous material/waste released into the environment? (If YES, attach a description of incident and proposed action.) f. A list of safety actions taken today and safety inspections conducted. g. A list of equipment/material received each day that is incorporated into the job. h. A list of construction and plant equipment on the work site including the number of hours used, idle and down for repair. i. Include a "remarks" section in this report which will contain pertinent information including directions received, problems encountered during construction, work progress and delays, conflicts or errors in the drawings or specifications, field changes, safety hazards encountered, instructions given and corrective actions taken, delays encountered and a record of visitors to the work site. 1.13.2 Contractor Quality Control Report Reports are required for each day that work is performed and for every seven consecutive calendar days of no -work and on the last day of a no -work period. Account for each calendar day throughout the life of the Contract. The reporting of work shall be identified by terminology consistent with the construction schedule. Contractor Quality Control Reports are to be prepared, signed and dated by the QC Manager and shall contain the following information: a. Identify the control phase and the definable feature of work. b. Results of the Preparatory Phase meetings held including the location of the definable feature of work and a list of personnel present at the meeting. Indicate in the report that for this definable feature of work, the drawings and specifications have been reviewed, submittals have been approved, materials comply SECTION O1 45 10 Page 10 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 5 India Co. CL0701A with approved submittals, materials are stored properly, preliminary work was done correctly, the testing plan has been reviewed, and work methods and schedule have been discussed. C. Results of the Initial Phase meetings held including the location of the definable feature of work and a list of personnel present at the meeting. Indicate in the report that for this definable feature of work the preliminary work was done correctly, samples have been prepared and approved, the workmanship is satisfactory, test results are acceptable, work is in compliance with the Contract, and the required testing has been performed and include a list of who performed the tests. d. Results of the Follow-up Phase inspections held including the location of the definable feature of work. Indicate in the report for this definable feature of work that the work complies with the Contract as approved in the Initial Phase, and that required testing has been performed and include a list of who performed the tests. e. Results of the three phases of control for off -site work, if applicable, including actions taken. f. List the rework items identified, but not corrected by close of business. g. List the rework items corrected from the rework items list along with the corrective action taken. h. Include a "remarks" section in this report which will contain pertinent information including directions received, quality control problem areas, deviations from the QC plan, construction deficiencies encountered, QC meetings held, acknowledgement that as -built drawings have been updated, corrective direction given by the QC Organization and corrective action taken by the Contractor. i. Contractor Quality Control Report certification. 1.13.3 Testing Plan and Log As tests are performed, the QC Manager shall record on the "Testing Plan and Log" the date the test was conducted, the date the test results were forwarded to the Contracting Officer, remarks and acknowledgement that an ' accredited or Contracting Officer approved testing laboratory was used. Attach a copy of the updated "Testing Plan and Log" to the last daily Contractor Quality Control Report of each month. 1.13.4 Rework Items List The QC Manager shall maintain a list of work that does not comply with the Contract, identifying what items need to be reworked, the date the item was originally discovered, and the date the item was corrected. There is no requirement to report a rework item that is corrected the same day it is discovered. Attach a copy of the "Contractor Rework Items List" to the last daily Contractor Quality Control Report of each month. The Contractor shall be responsible for including on this list items needing rework including those identified by the Contracting Officer. SECTION O1 45 10 Page 11 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A 1 1.13.5 As -Built Drawings The QC Manager is required to review the as -built drawings required by Section 01 11 00, "Summary of Work", to ensure that as -built drawings are kept current on a daily basis and marked to show deviations which have been made from the Contract drawings. The QC Manager shall initial each deviation and each revision. Upon completion of work, the QC Manager shall furnish a certificate attesting to the accuracy of the as -built drawings prior to submission to the Contracting Officer. 1.13.6 Report Forms The following forms, which are attached at the end of this section, are acceptable for providing the information required by the paragraph entitled "Documentation". While use of these specific formats are not required, any other format used shall contain the same information: a. Combined Contractor Production Report and Contractor Quality Control Report (1 sheet), with separate continuation sheet b. Testing Plan and Log C. Rework Items List PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. I SECTION 01 45 10 Page 12 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A SECTION 01 50 00 TEMPORARY FACILITIES AND CONTROLS 07/00 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN WATER WORKS ASSOCIATION(AWWA) AWWA C511 (1997) Reduced -Pressure Principle Backflow-Prevention Assembly FOUNDATION FOR CROSS -CONNECTION CONTROL AND HYDRAULIC RESEARCH (FCCCHR) FCCCHR-01 (1993) Manual of Cross -Connection Control FCCCHR-USC (1992) List of Approved Backflow Prevention Assemblies U.S. FEDERAL HIGHWAY ADMINISTRATION (FHWA) FHWA MUTCD (1988) Manual on Uniform Traffic Control Devices 1.2 SUBMITTALS Submit the following in accordance with Section 01 33 00, "Submittal Procedures." SD-01 Preconstruction Submittals Traffic control plan SD-03 Product Data Backflow preventers SD-06 Test Reports Backflow Preventer Tests SD-07 Certificates Backflow Tester Certifications Backflow Preventers Certificate of Full Approval SECTION 01 50 00 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A I 1.3 BACKFLOW TESTER CERTIFICATIONS Certificate of Full Approval from FCCCHR-USC, University of Southern California, attesting that the design, size and make of each backflow preventer has satisfactorily passed the complete sequence of performance testing and evaluation for the respective level of approval. Certificate of Provisional Approval will not be acceptable. 1.3.1 Backflow Preventers Certificate The Contractor shall submit a certificate recognized by the State or local authority that states the Contractor has completed at least 10 hours or training in backflow preventer installations. The certificate must be current. 1.4 TEMPORARY UTILITIES 1.4.1 Availability of Utility Services a. The Contract clause related to utilities applies. Reasonable amounts of water and electricity from the nearest outlet will be provided free of charge for pursuance of work within a facility under this contract. If the nearest available outlet cannot be utilized by the Contractor because of improper voltage, insufficient current, improper pressure, incompatible connectors, etc., it shall be the responsibility of the Contractor to provide temporary utilities as required. b. Reasonable amounts of utilities for contractor trailers and storage buildings will be made available to the Contractor, when available. The Contractor shall be responsible for providing transformers, electrical service poles and drops for electrical services, and backflow preventer devices on connections to domestic water lines. Final taps and tie-ins to the Government utility grid will be made by the Contractor after approval by the Contracting Officer. Tap -in cost, if any, shall be the responsibility of the Contractor. Under no circumstances will taps to base fire hydrants be allowed for obtaining domestic water 1.4.2 Trailers Electrical service will be supplied by the Government, when available, except at Tarawa Terrace where Carolina Power and Light Company will be the supplier. 1.4.3 Energy and Utilities Conservation The Contractor shall carefully conserve utilities furnished without charge The Contractor, at his own expense and in a manner satisfactory to the Contracting Officer, shall install and maintain all necessary temporary connections and distribution lines and remove the same prior to final acceptance of the construction. 1.4.4 Location of Underground Utilities Location and Protection of underground utilities shall be the responsibility of the Contractor. Where existing -to -remain piping, utilities, and underground obstructions of any type are indicted in locations to be traversed by new piping, ducts, and other excavations the SECTION O1 50 00 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A elevations of the existing utilities and obstructions shall be determined before the new work is completed. a. In addition, the Contractor will be responsible for obtaining the services of a professional utility locator prior to digging. Contractor will provide documentation that the site has been surveyed and checked for underground utilities. All utilities must be located, including but not limited to power, water, sewer, storm drains, fiber optics, T.V. cable, telephone, and intrusion detection wiring. A set of known utility drawings will be available in the ROICC office for review to assist the locator. b. It is mandatory that the Contractor also contact the Base Telephone Office (451-2531) prior to accomplishing any digging at Camp Lejeune. A telephone office representative will assist in locating telephone lines. C. It is mandatory that the Contractor also contact Charter Communications, cable TV service prior to accomplishing any digging at Camp Lejeune, to ensure that all buried cable lines are identified. Contact Mr. Olin Criswell at 353-8677 for assistance. 1 1.4.4.1 The Locations of Underground Utilities shown at only approximate and the information provided may be incomplete. Contractor shall attempt to ascertain locations of existing underground i utilities prior to and during digging operations. 1.4.4.2 Damage to Underground Utilities Immediate notice shall be delivered to the Contracting Officer of any damage. The Contractor shall make temporary repairs immediately, and shall provide permanent repairs as soon as practicable. For any additional work required by reason of conflict between the new and existing work, an adjustment in contract price will be made in accordance with Contract clause entitled "Differing Site Conditions", if appropriate. 1.5 WEATHER PROTECTION Take necessary precautions to ensure that roof openings and other critical openings in the building are monitored carefully. Take immediate actions �required to seal off such openings when rain or other detrimental weather is imminent, and at the end of each workday. Ensure that the openings are completely sealed off to protect materials and equipment in the building (i from damage. i 1.5.1 Building and Site Storm Protection When a warning of gale force winds is issued, take precautions to minimize ' danger to persons, and protect the work and nearby Government property. Precautions shall include, but are not limited to, closing openings; removing loose materials, tools and equipment from exposed locations; and removing or securing scaffolding and other temporary work. Close openings in the work when storms of lesser intensity pose a threat to the work or any nearby Government property. 1 1.5.7.1 Hurricane Conditions of Readiness Unless directed otherwise, comply with: SECTION O1 50 00 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & Ind.ia Co. CL0701A a. Condition FIVE: Normal weather conditions are expected for the foreseeable future. No action is required. b. Condition FOUR (Sustained winds of 74 mph or greater expected within 72 hours): Contractors shall continue normal daily clean up and good house keeping practices. Collect and store in piles or containers scrap lumber, waste material, and rubbish for removal and disposal at the close of each work day. Stack lumber in neat piles less than 4 feet high. Prepare to remove or secure all debris, trash, or stored materials that could become missile hazards during high wind conditions. Meetings should be held on -site with all subcontractors to review the measures that are going to need to be taken should the base go to a higher readiness condition. Contact the ROICC for any additional updates and upon completion of all required actions. C. Condition THREE (Sustained winds of 74 mph or greater expected within 48 hours): Once Condition 3 is set, contractors shall shift their focus from their normal activities to taking the actions that are required to prepare the job site for the potential of destructive weather. All debris and rubbish shall be removed form the site at the end of the workday. All stored materials shall either be removed from the job site or secured (metal straps or heavy lines/ropes). All tools, equipment and gear shall be secured at the end of the workday. Begin preparations to adequately secure the facility (windows boarded up, etc.). Meetings should be held on -site with all subcontractors to review the measures that are going to be taken should base go to a higher readiness condition. Contract the ROICC for any additional updates and upon completion of all required actions. d. Condition TWO (Sustained winds of 74 mph or greater expected within 24 hours): Cease all normal activities until the job -site is completely prepared for the onslaught of destructive weather. The job site should be completely free of debris, rubbish and scrap materials. The facility being worked on should be made weather -tight. All scaffolding planking shall be removed. All formwork and free standing structural steel shall be braced. All machinery, tools, equipment and materials shall be properly secured or removed from the job -site. Expend every effort to clear all missiles hazards and loose equipment from the job site. When the contractor secures for the day the job site should be left in a condition that is ready for the storm and the contractor should assume that they will not be allowed to return to their job site until after the storm passes and the base is reopened. Contact ROICC for additional updates and upon completion of required actions. e. Condition ONE (Sustained winds of 74 mph or greater expected within 12 hours): If still on the job site, the contractor will be required to immediately leave the base until the storm passes and the base is reopened. 1.6 STATION OPERATION AFFECT ON CONTRACTOR OPERATIONS 1.6.1 Restricted Access Areas The Government will monitor work in areas indicated. Notify Contracting SECTION O1 50 00 Page 4 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Officer at least 14 calendar days prior to starting work in these areas. 1.6.2 Special Restrictions Regarding Access of Vehicles and Parking ��. 1.6.2.1 Interruption of Vehicular Traffic If during the performance of work, it becomes necessary to modify vehicular traffic patterns at any locations, notify the Contracting Officer at least 15 calendar days prior to the proposed modification date, and provide a Traffic Control Plan detailing the proposed controls to traffic movement for approval. The plan shall be in accordance with State and local regulations and the FHWA MUTCD, Part VI. Make all notifications and obtain any permits required for modification to traffic movements outside Station's jurisdiction. Provide cones, signs, barricades, lights, or other traffic control devices and personnel required to control traffic. 1.7 STORAGE AREAS The Contract Clause entitled "FAR 52.236-10, Operations and Storage Areas" and the following apply: 1.7.1 Storage Size and Location The open site available for storage shall be confined to the indicated operations area. 1.8 TEMPORARY SANITARY FACILITIES Provide adequate sanitary conveniences of a type approved for the use of persons employed on the work, properly secluded from public observation, and maintained in such a manner as required and approved by the Contracting Officer. Maintain these conveniences at all times without nuisance. Upon completion of the work, remove the conveniences from the premises, leaving the premises clean and free from nuisance. Dispose of sewage through connection to a municipal, district, or station sanitary sewage system. Where such systems are not available, use chemical toilets or comparably effective units, and periodically empty wastes into a municipal, district, or station sanitary sewage system, or remove waste to a commercial facility. Include provisions for pest control and elimination of odors. 1.9 TEMPORARY BUILDINGS Locate these where directed and within the indicated operations area. 1.9.1 Maintenance of Temporary Facilities Suitably paint and maintain the temporary facilities. Failure to do so will be sufficient reason to require their removal. 1.9.2 Trailers or Storage Buildings Trailers or storage buildings will be permitted, where space is available, subject to the approval of the Contracting Officer. The trailers or buildings shall be in good condition, free from visible damage rust and deterioration, and meet all applicable safety requirements. Trailers shall be roadworthy and comply with all appropriate state and local vehicle requirements. Failure to maintain storage trailers or buildings to these standards shall result in the removal of non -complying units at the Contractor's expense. A sign not smaller than 24 by 24 inches shall be SECTION O1 50 00 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A conspicuously placed on the trailer depicting the company name, business phone number, and emergency phone number. Trailers shall be anchored to resist high winds and must meet applicable state of local standards for anchoring mobile trailers. PART 2 PRODUCTS 2.1 Backflow Preventers Reduced pressure principle type conforming to the applicable requirements AWWA C511. Provide backflow, preventers complete with 150 pound flanged cast iron mounted gate valve, 304 stainless steel or bronze, internal parts. The particular make, model/design, and size of backflow preventers to be installed shall be included in the latest edition of the List of Approved Backflow Prevention Assemblies issued by the FCCCHR-USC and shall be accompanied by a Certificate of Full Approval from FCCCHR-USC. PART 3 EXECUTION 3.1 REDUCED PRESSURE BACKFLOW PREVENTERS Provide an approved reduced pressure backflow prevention assembly at each location where the Contractor taps into the Government potable water supply A certified tester(s) shall perform testing of backflow preventer(s) for proper installation and operation and provide subsequent tagging. Backflow preventer tests shall be performed using test equipment, procedures, and certification forms conforming to those outlined in the latest edition of the Manual of Cross -Connection Control published by the FCCCHR-01. Test and tag each reduced pressure backflow preventer upon initial installation (prior to continued water use) and monthly thereafter. Tag shall contain the following information: make, model, serial number, dates of tests, results, maintenance performed, and signature of tester. Record test results on certification forms conforming to requirements cited earlier in this paragraph. -- End of Section -- SECTION 01 50 00 Page 6 AMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A a SECTION O1 57 19 TEMPORARY ENVIRONMENTAL CONTROLS 10/O1 aPART 1 GENERAL a` a e I I I 1 1 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. U.S. DEPARTMENT OF DEFENSE (DOD) MIL-S-16165 (Rev E) Shielding Harnesses, Shielding Items and Shielding Enclosures for Use in the Reduction of Interference from Engine Electrical Systems MIL-STD-461 (Rev E) Control of Electromagnetic Interference Emissions and Susceptibility MIL-STD-462 (Rev D; Notice 4) Electromagnetic Interference Characteristics U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA) EPA 832-R-92-005 (1992) Storm Water Management for Construction Activities U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 40 CFR 122.26 EPA National Pollutant Discharge Elimination System Permit Regulations 40 CFR 261 Identification and Listing of Hazardous Waste 40 CFR 262 Generators of Hazardous Waste 40 CFR 263 Transporters of Hazardous Waste 40 CFR 264 Owners and Operators of Hazardous Waste Treatment, Storage, and Disposal Facilities 40 CFR 265 Owners and Operators of Hazardous Waste Treatment, Storage, and Disposal Facilities 40 CFR 300 National Oil and Hazardous Substances Pollution Contingency Plan 49 CFR 171 General Information, Regulations, and Definitions 49 CFR 172 Hazardous Materials Tables and Hazardous SECTION 01 57 19 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A 1 Materials Communications Regulations 49 CFR 178 Shipping Container Specification 1.2 Contractor Liabilities for Environmental Protection Contractors shall complete and provide environmental training documentation for training required by Federal, State, and local regulations. 1.3 DEFINITIONS 1.3.1 Sediment Soil and other debris that have eroded and have been transported by runoff water or wind. 1.3.2 Solid Waste Rubbish, debris, garbage, and other discarded solid materials, except hazardous waste as defined in paragraph entitled "Hazardous Waste," resulting from industrial, commercial, and agricultural operations and from community activities. 1.3.3 Sanitary Wastes Wastes characterized as domestic sanitary sewage. 1.3.4 Rubbish Combustible and noncombustible wastes such as paper, boxes, glass, crockery, metal, lumber, cans, and bones. 1.3.5 Debris Combustible and noncombustible wastes such as ashes and waste materials resulting from construction or maintenance and repair work, leaves, and tree trimmings. 1.3.6 Chemical Wastes This includes salts, acids, alkalies, herbicides, pesticides, and organic chemicals. 1.3.7 Garbage Refuse and scraps resulting from preparation, cooking, dispensing, and consumption of food. 1.3.8 Hazardous Waste Hazardous substances as defined in 40 CFR 261 or as defined by applicable State and local regulations. 1.3.9 Hazardous Materials Hazardous materials as defined in 49 CFR 171 and listed in 49 CFR 172. SECTION 01 57 19 Page 2 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 5 India Co. CL0701A 11 1.3.10 Landscape Features Trees, plants, shrubs, and ground cover. 1.3.11 Lead Acid Battery Electrolyte The electrolyte substance (liquid medium) within a battery cell. 1.3.12 Oily Waste Petroleum products and bituminous materials. 1.3.13 Class I Ozone Depleting Substance (ODS) Class I and Class II ODS are defined in Sections 602 (a and b) of The Clean Air Act. 1.4 SUBMITTALS Submit the following in accordance with Section 01 33 00, "Submittal Procedures." SD-01 Preconstruction Submittals Environmental protection plan Preconstruction survey report MSDS for Class I ODS waivered product Permit for storm water discharge Notice of Intent Pollution Prevention Plan SD-06 Test Reports Abrasive blasting waste materials Submit a copy of an approved laboratory analysis of materials collected as a result from abrasive blasting operations before disposing of waste materials. SD-11 Closeout Submittals Solid waste disposal permit Disposal permit for hazardous waste Environmental training documentation Permit to transport hazardous waste Hazardous waste certification Erosion and sediment control inspection reports Environmental Plan Review SECTION O1 57 19 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A I Annual Report of Products Containing Recovered Materials 1.4.1 Solid Waste Disposal Permit Submit one copy of a State and local permit or license for the solid waste disposal facility. 1.4.2 Disposal Permit for Hazardous Waste Submit a copy of the applicable EPA and State permits, manifests, or licenses for transportation, treatment, storage, and disposal of hazardous waste by permitted facilities. 1.4.3 Permit to Transport Hazardous Waste Submit one copy of the EPA or State permit license, or regulation for the transporter who will ship the hazardous waste to the permitted Treatment, Storage, and Disposal (TSD) facility. 1.4.4 Hazardous Waste Certification Submit written certification that hazardous waste turned in for disposal was generated on Government property and is identified, packaged, and labeled in accordance with 40 CFR 261, 40 CFR 262, and 40 CFR 263. 1.4.5 Erosion and Sediment Control Inspection Reports Submit to the Contracting Officer once every 7 calendar days and within 24 hours of a storm event that produces 0.5 inch of rain. 1.5 ENVIRONMENTAL PROTECTION REGULATORY REQUIREMENTS Provide and maintain, during the life of the contract, environmental protection as defined in this Section. Plan for and provide environmental protective measures to control pollution that develops during normal construction practice. Plan for and provide environmental protective measures required to correct conditions that develop during the construction of permanent or temporary environmental features associated with the project. Comply with Federal, State, and local regulations pertaining to the environment, including but not limited to water, air, solid waste, and noise pollution. 1.6 ENVIRONMENTAL PROTECTION PLAN 1.6.1 Contents of Environmental Protection Plan a. Include any hazardous materials (HM) planned for use on the station shall be included in the station HM Tracking Program maintained by the Safety Department. To assist this effort, submit a list (including quantities) of HM to be brought to the station and copies of the corresponding material safety data sheets (MSDS). Submit this list to the Contracting Officer. At project completion, remove any hazardous material brought onto the station. Account for the quantity of HM brought to the station, the quantity used or expended during the job, and the leftover quantity which (1) may have additional useful life as a HM and shall be removed by the Contractor, or (2) may be a hazardous waste, which shall then be removed as specified herein. SECTION O1 57 19 Page 4 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A b. The Environmental Protection Plan shall list and quantify any Hazardous Waste (HW) to be generated during the project. �r C. In accordance with station regulations, store HW near the point of generation up to a total quantity of one quart of hazardous waste or 55 gallons of hazardous waste. Move any volume exceeding these quantities to a HW permitted area within 3 days. Prior to generation of HW, contact Contracting Officer for labeling requirements for storage of hazardous wastes. d. In accordance with station regulations, substitute materials as necessary to reduce the generation of HW and include a statement to that effect in the Environmental Plan. e. Contact Contracting Officer for conditions in the area of the v project which may be subject to special environmental procedures. Include this information in the Preconstruction Survey. Describe in the Environmental Protection Plan any permits required prior to working the area, and contingency plans in case an unexpected environmental condition is discovered. f. Obtain permits for handling HW, and deliver completed documents to Contracting Officer for review. File the documents with the appropriate agency, and complete disposal with the approval of Contracting Officer. Deliver correspondence with the State concerning the environmental permits and completed permits to Contracting Officer. 1.6.2 Environmental Protection Plan Format The Environmental Protection Plan shall follow the following format: r�\ ENVIRONMENTAL PROTECTION PLAN Contractor Organization Address and Phone Numbers 1. Hazardous materials to be brought onto the station 2. MSDS package 3. Employee training documentation 4. HW storage plan 5. HW to be generated 6. Preconstruction survey results 7. Permitting requirements identified 1.6.3 Environmental Plan Review V Fourteen days after the environmental protection meeting, submit the proposed environmental plan for further discussion, review, and approval. 1.6.4 Preconstruction Survey 1 Perform a preconstruction survey of the project site with the Contracting Officer, and take photographs showing existing environmental conditions in .� and adjacent to the site. v SECTION O1 57 19 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Cc CL0701A A 1.7 STORMWATER POLLUTION PREVENTION PLAN 90 CFR 122.26, EPA 832-R-92-005. Provide "Stormwater Pollution Prevention Plan." a. Identify potential sources of pollution which may reasonably be expected to affect the quality of storm water discharge from the site. b. Describe and ensure implementation of practices which will be used to reduce the pollutants in storm water discharge associated with industrial activity at the construction site. C. Ensure compliance with terms of EPA general permit for storm water discharge. d. Select applicable management practices from EPA 832-R-92-005. 1.7.1 Notice of Intent The Contractor shall prepare a completed Notice of Intent (NOI) form in accordance with the requirements of the State's general permit for storm water discharges from construction sites. Submit NOI, and the appropriate permit fee to the Contracting Office a minimum of 19 days prior to start of construction. The Contractor shall keep a copy of the approved permit on site at the Contractor's trailer at all times. 1.7.2 Class I and II ODS Prohibition Class I ODS as defined and identified herein shall not be used in the performance of this contract, nor be provided as part of the equipment. Contractor must provide MSDS for Class I ODS waivered product. This prohibition shall be considered to prevail over any other provision, specification, drawing, or referenced documents. PART 2 PRODUCTS 2.1 ANNUAL REPORT OF PRODUCTS CONTAINING RECOVERED MATERIALS The Contractor shall submit data annually (by December 1) products used during the previous fiscal year (October 1 - September 30) as required by 6002 of the Solid Waste Disposal Act as amended by Resource Conservation and Recovery Act (RCRA). Report forms is attached to end of this section as "Appendix A." PART 3 EXECUTION 3.1 PROTECTION OF NATURAL RESOURCES Preserve the natural resources within the project boundaries and outside the limits of permanent work. Restore to an equivalent or improved condition upon completion of work. Confine construction activities to within the limits of the work indicated or specified. Conform to the state permitting requirements of the Clean Water Act. I SECTION 01 57 19 Page 6 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A 3.1.1 Land Resources Except in areas to be cleared, do not remove, cut, deface, injure, or destroy trees or shrubs without Contracting Officer's permission. Do not fasten or attach ropes, cables, or guys to existing nearby trees for anchorages unless authorized by Contracting Officer. Where such use of attach ropes, cables, or guys is authorized, the Contractor shall be responsible for any resultant damage. 3.1.1.1 Protection of Trees Protect existing trees which are to remain and which may be injured, bruised, defaced, or otherwise damaged by construction operations. Remove displaced rocks from uncleared areas. By approved excavation, remove trees with 30 percent or more of their root systems destroyed. Removal of trees and the procedure for removal requires approval of the Contracting Officer. 3.1.1.2 Landscape Replacement Remove trees and other landscape features scarred or damaged by equipment operations, and replace with equivalent, undamaged trees and landscape features. Obtain Contracting Officer's approval before removal or replacement. 3.1.1.3 Temporary Construction Remove traces of temporary construction facilities such as haul roads, work area, structures, foundations of temporary structures, stockpiles of excess or waste materials, and other signs of construction. Grade temporary roads, parking areas, and similar temporarily used areas to conform with surrounding contours. 3.1.2 Water Resources 3.1.2.1 Stream Crossings The Contracting Officer's approval is required before any equipment will be permitted to ford live streams. In areas where frequent crossings are required, install temporary culverts or bridges. Remove temporary culverts or bridges upon completion of work, and repair the area to its original condition. 3.1.2.2 Oily Wastes Prevent oily or other hazardous substances from entering the ground, drainage areas, or local bodies of water. Surround all temporary fuel oil or petroleum storage tanks with a temporary earth berm of sufficient size and strength to contain the contents of the tanks in the event of leakage or spillage. 3.1.3 Fish and Wildlife Resources Do not disturb fish and wildlife. Do not alter water flows or otherwise significantly disturb the native habitat adjacent to the project and critical to the survival of fish and wildlife, except as indicated or specified. SECTION O1 57 19 Page 7 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A I 3.2 HISTORICAL AND ARCHAEOLOGICAL RESOURCES Carefully protect in -place and report immediately to the Contracting Officer historical and archaeological items or human skeletal remains discovered in the course of work. Stop work in the immediate area of the discovery until directed by the Contracting Officer to resume work. The Government retains ownership and control over historical and archaeological resources. 3.3 NOISE Make the maximum use of low -noise emission products, as certified by the EPA. Blasting or use of explosives will not be permitted without written permission from the Contracting Officer, and then only during designated times. Confine pile -driving operations to the period between 8 a.m. and 9 p.m., Monday through Friday, exclusive of holidays, unless otherwise directed. 3.4 RESTRICTIONS ON EQUIPMENT 3.4.1 Electromagnetic Interference Suppression a. Electric motors must comply with MIL-STD-461 relative to radiated and conducted electromagnetic interference. A test for electromagnetic interference will not be required for motors that are identical physically and electrically to those that have previously met the requirements of MIL-STD-961. An electromagnetic interference suppression test will not be required for electric motors without commutation or sliprings having no more than one starting contact and operated at 3,600 revolutions per minute or less. b. Equipment used by the Contractor shall comply with MIL-S-16165for internal combustion engines and MIL-STD-461 for other devices capable of producing radiated or conducted interference. C. Conduct tests for electromagnetic interference on electric motors and Contractor's construction equipment in accordance with MIL-STD-461 and MIL-STD-462. Test location shall be reasonably free from radiated and conducted interference. Furnish testing equipment, instruments, and personnel for making the tests; a test location; and other necessary facilities. 3.4.2 Radio Transmitter Restrictions Conform to the restrictions and procedures for the use of radio transmitting equipment, as directed. Do not use transmitters without prior approval. 3.5 EROSION AND SEDIMENT CONTROL MEASURES 3.5.1 Local Erosion and Sediment Control Plan Follow the approved storm water management, erosion and sediment control plan. 3.5.2 Burnoff Burnoff of the ground cover is not permitted. I SECTION O1 57 19 Page 8 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 3.5.3 Borrow Pit Areas Manage and control borrow pit areas to prevent sediment from entering nearby streams or lakes. Restore areas, including those outside the borrow pit, disturbed by borrow and haul operations. Restoration includes grading, replacement of topsoil, and establishment of a permanent vegetative cover. Uniformly grade side slopes of borrow pit to not more than a slope of 1 part vertical to 2 parts horizontal. Uniformly grade the bottom of the borrow pits to provide a flat bottom and drain by outfall ditches or other suitable means. Stockpile topsoil removed during the borrow pit operation, and use as part of restoring the borrow pit area. 3.5.4 Protection of Erodible Soils Immediately finish the earthwork brought to a final grade, as indicated or specified. Immediately protect side and back slopes upon completion of rough grading. Plan and conduct earthwork to minimize duration of exposure of unprotected soils. 3.5.5 Temporary Protection of Erodible Soils Use the following methods to prevent erosion and control sedimentation: 3.5.5.1 Mechanical Retardation and Control of Runoff Mechanically retard and control the rate of runoff from the construction site. This includes construction of diversion ditches, benches, berms, and use of silt fences and strawbales to retard and divert runoff to protected drainage courses. 3.5.5.2 Sediment Basins Trap sediment in temporary sediment basins. Pump dry and remove accumulated sediment, after each storm. Use a paved weir or vertical overflow pipe for overflow. Remove collected sediment from the site. Institute effluent quality monitoring programs. 3.5.5.3 Borrow Permit only in areas where suitable environmental controls are possible. 3.5.5.4 Vegetation and Mulch Provide temporary protection on sides and back slopes as soon as rough grading is completed or sufficient soil is exposed to require erosion protection. Protect slopes by accelerated growth of permanent vegetation, temporary vegetation, mulching, or netting. Stabilize slopes by hydroseeding, anchoring mulch in place, covering with anchored netting, sodding, or such combination of these and other methods necessary for effective erosion control. a. Provide new seeding where ground is disturbed. Include topsoil or nutriment during the seeding operation necessary to re-establish a suitable stand of grass. 3.6 CONTROL AND DISPOSAL OF SOLID WASTES Pick up solid wastes, and place in covered containers which are regularly ` SECTION 01 57 19 Page 9 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I emptied. Do not prepare or cook food on the project site. Prevent contamination of the site or other areas when handling and disposing of wastes. At project completion, leave the areas clean. 3.6.1 Disposal of Metal Paint Cans All metal paint cans shall be taken to Building 962 for recycling. The cans shall be empty and completely dry. The cans shall be triple rinsed and stenciled "Triple Rinsed" prior to turn in. The Contractor shall give the Government 72 hours advance notice prior to turn -in. Contractor is responsible for rinsing, stenciling, crushing, and deposting in Government owned receptable, located at Building 962. 3.6.2 Disposal of Rubbish and Debris Rubbish and debris, except metals, shall be taken to the Government landfill site indicated or specified. Conform to Regulations of Base Sanitary Landfill as set forth in Base Order 11350.2C. Metals shall be taken to the DRMO disposal area at Lot 201, as specified. SECTION 01 57 19 Page 10 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A CONSTRUCTION DEBRIS DISPOSAL - BASE -' SANITARY LANDFILL EXAMPLE/GENERAL CATEGORY INFORMATION FOR DEPOSIT IN THE LANDFILL Mixed Debris The following materials may be placed in the landfill in a location designated by the landfill operator. These items may be mixed together. Sheetrock - plaster - glass (broken). Non -asbestos insulation - (fiberglass and mineral wool shall be bagged). Packing paper, styrofoam, and pasteboard boxes. Non -asbestos roofing materials such as shingles built-up and single roofing. Painted wood such as doors, windows, siding, and trim. Plastic/fiberglass such as pipe, electrical boxes, cover plates, etc. Ceramic and vinyl flooring or tile - ceiling �1 tile. Painted Masonry and Deliver concrete, block, brick, mortar to •� Concrete the landfill separate from any other items, and place in a location designated by the landfill operator. Reinforcement wire and rebar shall be removed flush with exposed surfaces. Unpainted Masonry Deliver concrete, block, brick, mortar to and Concrete the landfill separate from any other items, and place in a location designated by the landfill operator. Reinforcement wire and rebar shall be removed flush with exposed surfaces. 1 Nonrecyclable Cardboard Breakdown corrugated cardboard boxes and deliver to the Base Recycling Center located at Building 982. If base personnel rejects the cardboard, take — cardboard to the landfill. Nonrecyclable Wood Pallets Deliver usable pallets to the Base Recycling Center located at Building 982. If base personnel rejects the pellets, take pallets to the landfill. Treated Wood Deliver treated wood, and such as piling and power poles, to the landfill separated from any other items, and place in locations as designated by the landfill operator. J SECTION O1 57 19 Page 11 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel s India Co. CL0701A I CONSTRUCTION DEBRIS DISPOSAL - BASE SANITARY LANDFILL EXAMPLE/GENERAL CATEGORY INFORMATION FOR DEPOSIT IN THE LANDFILL Untreated/Unpainted Wood Deliver lumber, trees, stumps, limbs, tops, tops, and shrubs to the landfill separated from any other items, and place in locations as designated by the landfill operator. Organic Matter Deliver leaves, pine straw, grass clippings, and shrub clippings to the landfill separated from any other items, and place in locations as designated by the landfill operator. No bags or containers are allowed. Fiberglass Tanks Clean tanks before delivery to landfill. 550 Gallons or Less Asphalt Pavement Remove pavement from Government property and deliver to an asphalt recycling establishment. Provide a record of the total tons of asphalt recycled and the corporate name and location of the recycling establishment receiving the removed asphalt. Separate each category of construction debris debris at the construction site and deliver separately to the landfill. Place each category of construction debris in the landfill at a location designated by the landfill operator. Weigh each and every vehicle delivering debris upon entrance and exit. Cover debris. Metals Metals will not be accepted at the landfill. Remove metals from each and every category before delivery to landfill. (Example: Remove hardware from doors and windows.) Dispose of metal construction debris at Defense Reutilization Maintenance Office (DRMO). Aluminum, brass, copper, lead, other metal, electrical wiring, cable (cut in 3 foot or less sections) SECTION 01 57 19 Page 12 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A �i 3.6.3 Garbage Disposal Place garbage in approved containers; the Government will provide pickup and disposal service. 3.6.4 Disposal Off -Base a. Provide 24-hour advance written notice to the Contracting Office of Contractor's intention to dispose of off base. b. Disposal at sites or landfills not holding a valid State of North Carolina permit is specifically prohibited. The prohibition also ' applies to sites where a permit may have been applied for but not yet obtained. �! C. Off -base disposal of construction debris outside the parameters of this paragraph at site without State permits and/or not in accordance with regulatory requirements shall require the Contractor at his own expense to remove, transport and relocate the debris to a State approved site. The Contractor shall also be required to pay any fines, penalties, or fees related to the illegal disposal of construction debris 3.7 CONTROL AND DISPOSAL OF HAZARDOUS WASTE 3.7.1 Hazardous Waste Generation Handle generated hazardous waste in accordance with 40 CFR 262. 3.7.2 Hazardous Waste Disposal Dispose of hazardous waste in accordance with Federal, State, and local regulations, especially 40 CFR 263, 40 CFR 264, and 40 CFR 265. Removal of hazardous waste from Government property shall not occur without prior notification and coordination with the Contracting officer. Transport hazardous waste by a permitted, licensed, or registered hazardous waste transported to a TSD facility. Hazardous waste shall be properly identified, packaged, and labeled in accordance with 49 CFR 172. Provide completed manifest for hazardous waste disposed of off -site to the Contracting Officer within 7 days of disposal. Hazardous waste shall not be brought onto the station. 3.7.3 Hazardous Waste Storage Store hazardous waste in containers in accordance with 49 CFR 178. Identify hazardous waste in accordance with 40 CFR 261 and 40 CFR 262. Identify hazardous waste generated within the confines of the station by the station's EPA generator identification number. � 3.7.4 Spills of Oil and Hazardous Materials U Take precautions to prevent spills of oil and hazardous material. In the event of a spill, immediately notify the Contracting Officer. Spill response shall be in accordance with 40 CFR 300 and applicable State regulations. 3.7.5 Lead -Acid Batteries Dispose of lead -acid batteries that are not damaged or leaking at a SECTION O1 57 19 Page 13 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A State -approved battery recycle or at a permitted or interim status hazardous waste TSD facility. For lead -acid batteries that are leaking or have cracked casings, dispose of the electrolyte solution using one of the following alternatives: a. An industrial waste water treatment plant, if available and approved by the Contracting Officer for disposing of lead -acid battery electrolyte. b. Dispose of the lead -acid battery electrolyte at a permitted or interim status hazardous waste TSD facility. The management and disposal of waste lead -acid batteries and electrolyte shall comply with requirements for management and disposal of hazardous wastes. 3.7.6 Mercury Control Prior to starting work, remove thermostats, switches, and other components that contain mercury. Upon removal, place items containing mercury in doubled polyethylene bags, label, and turn over to the Contracting Officer for disposal. 3.7.7 Petroleum Products Protect against spills and evaporation during fueling and lubrication of equipment and motor vehicles. Dispose of lubricants to be discarded and excess oil. 3.7.8 Ozone Depleting Substances (ODS) Remove ODS as specified in Section 02 41 00, "Demolition." 3.8 DUST CONTROL Keep dust down at all times, including nonworking periods. Sprinkle or treat, with dust suppressants, the soil at the site, haul roads, and other areas disturbed by operations. Dry power brooming will not be permitted. Instead, use vacuuming, wet mopping, wet sweeping, or wet power brooming. Air blowing will be permitted only for cleaning nonparticulate debris such as steel reinforcing bars. Only wet cutting will be permitted for cutting concrete blocks, concrete, and bituminous concrete. Do not shake bags of cement, concrete mortar, or plaster unnecessarily. 3.8.1 Abrasive Blasting 3.8.1.1 Blasting Operations The use of silica sand is prohibited in abrasive blasting. Provide tarpaulin drop cloths and windscreens to enclose abrasive blasting operations to confine and collect dust, abrasive agent, paint chips, and other debris. 3.8.1.2 Disposal Requirements Collect dust, abrasive, paint, and other debris resulting from abrasive blasting operations and store in 55 gallon drums with watertight lids. Take a representative sample of this material, and test for EP toxicity SECTION O1 57 19 Page 14 tMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A with respect to lead, chromium, and cadmium content. The sampling and testing shall be performed in accordance with 40 CFR 261. Handle debris resulting from the abrasive blasting operations as a hazardous material, and dispose of in accordance with 40 CFR 262, 40 CFR 263, 40 CFR 264, and 40 CFR 265. Transport hazardous material by a transporter licensed and permitted for transportation of hazardous materials. Dispose of hazardous material in an EPA -approved and permitted facility specifically designated for hazardous waste disposal. 3.9 QUARANTINE FOR IMPORTED FIRE ANT (4/82) Onslow, Jones, and Cartaret Counties and portions of Duplin and Craven Counties have been declared a generally infested area by the United States Department of Agriculture (USDA) for the imported fire ant. Compliance with the quarantine regulations established by this authority as set forth in USDA Publication 301.81 of 31 December 1992, is required for operations hereunder. Pertinent requirements of the quarantine for materials originating on the Camp Lejeune reservation, the Marine Corps Air Station (Helicopter), New River and the Marine Corps Air Station, Cherry Point, which are to be transported outside Onslow County or adjacent suppression areas, include the following: a. Certification is required for the following articles and they shall not be moved from the reservation to any point outside Onslow County and adjacent designated areas unless accompanied by a valid inspection certificate issued by an Officer of the Plant Protection and Quarantine Program (PPQ) of the U.S. Department of Agriculture. (1) Bulk soil (2) Used mechanized soil -moving equipment. (Used mechanized soil -moving equipment is exempt if cleaned of loose noncompacted soil). (3) Other products, articles, or means of conveyances, if it is determined by an inspector that they present a hazard of transporting spread of the imported fire ant and the person in possession thereof has been so notified. b. Authorization for movement of equipment outside the imported fire and regulated area shall be obtained from USDA, Animal and Plant Health Inspection Service (APHIS), Plant Protection and Quarantine (PPQ), Box 28, Goldsboro, North Carolina, 27533-0028, Attn: Mr. William Scroggins or Mr. Frank Best, telephone (919) 735-1941. If Mr. Scroggins or Mr. Best are not available, contact Mr. Jim Kelley at (910) 815-4667, the supervisor's office in Wilmington. Requests for inspection shall be made sufficiently in advance of the date of movement to permit arrangements for the services of authorized inspectors. The equipment shall be prepared and �y !� assembled so that it may be readily inspected. Soil on or attached to equipment, supplies, and materials shall be removed by 9A washing with water or such other means as necessary to accomplish complete removal. Resulting spoil shall be wasted.as necessary , and as directed. SECTION O1 57 19 Page 15 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ANNUAL REPORT OF PRODUCTS CONTAINING RECOVERED MATERIALS Page 1 of 3 Contractor shall submit data annually (By 1 December) for the following products used during the previous fiscal year (1 October - 30 September) as - required by 6002 of the Solid Waste Disposal Act as ammended by Resource Conservation and Recovery Act (RCRA): Contract Number: Fiscal Year: - ------MATERIAL ------------------------------- -----------1-- UNIT QUANTITY TOTAL IA. Insulation I -QUANTITY -(CRM)---I- -I ---I-- I I I 1. Loose fill I ---------------------------- Ft3 I I I l� I --------- 1 2. Blanket or batt I I-------------------I----------------I Ft2 I I---------------------------- I --------- 1 3. Board I ---------------------------- I ------------------- ----------------I Ft2 1 1I --------- 1 4. Spray -in -place I I------------------- I ----------------I m3 I------------------------------------ 1 5. Other -------------------I----------------I IB. Cement and Concrete I yd3 I IC. Pier and Paper Products I I i I� 1 1. Copy Paper I Box I I I---------------------------- I --------- 1 2. Printing/Writing Paperl I ------------------- ----------------I Box I I---------------------------- I ---------I------------------- 1 3. Corrugated and I I ----------------I I I I I fiberboard boxes I Box I I 1 4. Folding boxboard and I I I I cartons I Box I I I I---------------------------- I --------- 1 5. Stationary, office I I-------------------I----------------i I I I papers, envelopes, andl I computer paper I $Amt I I I---------------------------- I --------- 1 6. Toilet tissue, paper I I ------------------- I ----------------I I I I towels, fasial tissue,) I I I paper napkins, doilies) I I I and industrial wipes I I---------------------------- --------- $Amt I I I 1 7. Brown papers and I I ------------------- I ----------------I I I I I coarse papers I Box I I I I---------------------------- I --------- 1 6. Other 1 I ------------------- I ---------------- I 1 1 1 1 -------------------I---------I-------------------I----------------I I I I I r APPENDIX A SECTION 01 57 19 Page 16 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Page 2 of 3 MATERIAL I DEFINITION 11. I---------------------------- ------------------------------------------------------------------- Quantity (CRM) I Quantity used containing recovered materials.) ---------------------------------------------- 12. Total Quantity I 1 I Quantity used containing recovered materials I I plus quantity used not containing recovered I ---------------------------- I materials. 1 13. Unit I ----------------------------------------------I I Ft3 (cubic feet), Ft2 (square feet), I I m3 (cubic meters), yd3 (cubic yards), box I I (number of boxes used), $ Amt (dollar value I I I---------------------------- I of material used) 1 ----------------------------------------------I 14. Loose -Fill Insulation I I Includes, but is not limited to..."cellulose I fiber, mineral fibers (fiberglass and rock I ---------------------------- I wool), vermiculite, and perlite. I ----------------------------------------------I 15. Blanket or Batt I Includes, but is not limited to... "mineral I I------------------ Insulation --I----------------------------------------------I I fibers (fiberglass and rock wool)." 16. Board Insulation I This category refers to sheathing, roof I I decking, and wood panel insulation. It I I includes, but is not limited to... "cellulose) I I fiber fiberboard, perlite composite board, I I polyurethane, polyisocyanurate, polystyrene, I I---------------------------- I phenolics, and composites." I ----------------------------------------------I 17. Spray -in -place I Includes, but is not limited to... "foam -in - I Insulation I place polyurethane and polyisocyanurate, 1 I---------------------------- 1 and spray -on cellulose." 1 ----------------------------------------------I 18. Cement or Concrete I I Containing Recovered 1 Materials, Cement, or I Concrete Containing I Fly Ash ---------------------------- 19. Copy Paper ----------------------------------------------I I This item refers to... "any grade of paper I I suitable for copying by the xerographic I I I method." I---------------------------- 110. Printing & Writing I ----------------------------------------------I I This item refers to... "paper designed for Paper I printing, other than newsprint, such as I I offset or book paper," and... "paper 1 I 1 suitable for pen and ink, pencil, typewriter I I or printing." 1 APPENDIX A SECTION 01 51 19 Page 17 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Page 3 of 3 -- --- ---- --- - ------------------------------------------------------- MATERIAL DEFINITION ------------------------------------------------------------------------- I11. Corrugated & Fiberboard Corrugated boxes refer to... "boxes made of 1 Boxes corrugated F made from a I to two flat 1 (linerboard) I refer to... I either solic I (general tez ---------------------------- I paperboard c 112. I------------- Folding Boxes and I This item re I Cartons suitable for cartons." ---------------------------- 113. Stationery, Office I ------------- This item is Papers, Envelopes, and I however, if 1 Manifold Business Forms 190 CFR 250.4 I items. 114. ----------- Toilet Tissue, Paper ------------ This item is Towels, Facial Tissue, however, if I Paper Napkins, Doilies, 1 40 CFR 250.4 ---------------------------- and Industrial Wipes I items. 115. I------------- Brown Papers, and Coarse) Brown papers 1 Papers I made from un for bags, sa forth." Coa I used for inc distinguishe or sanitary ---------------------------- 116. Other I ------------- Any other ty I ---------------------------- I I----------------------------I------------- I ----------------------------------------- I ----------------------------------------- I ----------------------------------------- I ----------------------------------------- I I I I I I I I I of the above ------------- -- End of Section -- aperboard, which, in turn, is I fluted corrugating medium pasted sheets of paperboard 1 Fiber or fiberboard boxes 1 "boxes made from containerboard, fiber or corrugated paperboard I m); or boxes made from solid I f the same material throughout." I ---------------------------------I fers to... "a paperboard I the manufacture of folding --------------------------------- considered self-explanatory, I questions arise refer to I for definitions of any of these I --------------------------------- considered self-explanatory, questions arise refer to for definitions of any of these --------------------------------- refer to... "papers usually oleached kraft pulp and used cks, wrapping paper, and so 1 rse papers refer to.... "papers istrial purposes,as J from those used for cultural I ?urposes." 1 ---------------------------------I ae of paper not included in any 1 categories. 1 ---------------------------------I ---------------------------------I ------------------------------------------------------------------ ---------------------------------1 ---------------------------------I APPENDIX A SECTION O1 57 19 Page 18 MARSOC Clam Sheli Site Prep for Foxtrot, Golf, Hotel & India Cc CL0701A SECTION O1 77 00 CLOSEOUT PROCEDURES 09/06 PART 1 GENERAL 1.1 SUBMITTALS Submit the following in accordance with Section 01 33 00, "Submittal Procedures." SD-10, Operation and Maintenance Data Equipment/product warranty list Submit Data Package 1 in accordance with Section 01 78 23, "Operation and Maintenance Data." EQUIPMENT/PRODUCT WARRANTY TAG SD-11 Closeout Submittals As -built drawings CIS Deliverables Record of materials 1.2 PROJECT RECORD DOCUMENTS As -Built Drawings will be submitted as specified in 1.2.1 along with GIS Deliverables which will be created and submitted within specification in section 1.2.2. 1.2.1 As -Built Drawings "FAC 5252.236-9310, Record Drawings." In addition to the requirements of FAC 5252.236-9310, the Contractor shall survey the horizontal and vertical location of all new utilities and structures to within 0.1 feet relative to the station datum. All utilities shall be surveyed at each fitting and every 100 LF of run length and at each change of direction. All structures shall be surveyed at corners of buildings. Locations and elevations shall be recorded on the Record Drawings. Submit drawings with QC certification. Submit drawings in AutoCAD format versions 2000 or 2002. 1.2.2 GIS Deliverables Shall meet the following requirements: 1.2.2.1 Objective The primary objective of this section is to provide detailed specifications for GIS, Geographic Information Systems and GPS, Global Positioning System, technologies that will be utilized in the creation of the geospatial data SECTION O1 77 00 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A 1 deliverables for all new Infrastructure and Utility data which is to be used to update Camp Lejeune's Integrated Geographic Information Repository (IGIR), database. 1.2.2.2 LIS F1 Specific Tasks Requirements for GPS collection: 1. Utilities: Locate, field verify and collect GPS coordinates for all new Utility data utilizing Survey Grade GPS. The Geoid99 CONUS epoch shall be used for survey grade data collection, or a more current epoch if available at the time of this contract. Horizontal accuracy for survey grade GPS data collection shall be + 1 centimeter at 1 sigma + 2 PPM. Every effort shall be made to capture feature locations without using offsets unless obstructions are present. 2. Infrastructure: Field verify and collect GPS coordinates for all new Infrastructure data utilizing Sub -meter Grade GPS. The Geoid99 CONUS epoch shall be used for survey grade data collection, or a more current epoch if available at the time of this project. Horizontal accuracy for Sub -meter grade GPS data collection shall be + 1 meter at 1 sigma + 2 PPM. Creation of GIS Spatial data 1. Locate, verify and/or GPS all newly constructed features in order to create spatial and non -spatial GIS data. 2. Spatially reference in data deliverable where new utility features tie in from construction to existing utility systems. 3. All utility data will be created using GIS spatially connectivity rules which specifies that vertex, edge and endpoints be snapped to features within the utility system. Features will be snapped to the appropriate utility item. 9. Correct Topology will be used for all features. Feature where edges meet should not overlap. 5. The contractor shall review current GIS data for the MCB Camp Lejeune's IGIR database and update the newly demolished utility �� for each Utility Line Feature data set. I a) Demolished Lines are to be delivered in the appropriate feature data set. b) Abandoned In Place, AIP, utility lines will be located and updated in the current utility line feature data set ' and identified as AIP. 6. GPS raw data will be submitted with each review. C. Creation of Attribute data 1. The Contractor shall request a copy of Camp Lejeune's GIS data via the project manager. Camp Lejeune's GIS data is continuously being updated and/or changed, therefore it is suggested that the GIS data be routinely requested. SECTION 01 77 00 Page 2 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 2. Each Feature class attribute data shall be developed in accordance with the most current layout used by MCB, Camp Lejeune's IGIR data. Any alteration shall be submitted for approval prior to collection of data to the I&E's Public Works GIS Data Development Section, building 1005. A 3. Specific attention shall be used with data type, character length, and attribute field name. 4. The Contract shall review Camp Lejeune's current attributes for each feature class and populate the tables in accordance with existing scheme, and collect attributed data as outlined in section G. 5. Use of construction/as-built drawings to obtain attribute data associated with features located in field is acceptable; however, changes in spatial and non -spatial data in the field always supersede planned drawings. 6. In section G references to Units of Measure, Units and Size Units are defined in Camp Lejeune existing GIS data for specific feature classes. D. Geographic Data Documentation, the creation of Metadata 1. For each digital file delivered containing geographic information (regardless of format); the Contractor shall provide documentation consistent with the Federal Geographic Data Committee (FGDC) Content Standards for Digital Geospatial Metadata (CSDGM). 2. Data sets derived from GPS data collection efforts shall include metadata to record descriptions of the receiver and other equipment used during collection and processing, base stations used for differential corrections, software used for performing differential corrections, estimated horizontal and vertical accuracies obtained, and conversion routines used to translate the data into final geographic data delivery format. E. Geospatial Data Projection: 1. Geographic data (regardless of format) shall be provided in meters and projected into the Universal Transverse Mercator (UTM) coordinate system. 2. The maps and data shall use UTM Zone 18N, the GRS 1980 spheroid and the North American Datum 1983 (WGS-84). 3. Each data set shall have a projection file if appropriate based on format. The Contracting Officer's Technical Representative, if applicable will determine map or drawing scales. 4. Mapping accuracy for the agreed scales will conform to the American Society for Photogrammetry and Remote Sensing (ASPRS), "Accuracy Standards for Large -Scale Maps" and "Interim Accuracy Standards for Large -Scale Maps" (ASPRS, 1991). F. Geospatial Data Structure: SECTION O1 77 00 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I 1. GIS Data Sets - The Contractor should have a working knowledge of the most current version of the Spatial Data Standards for Facilities, Infrastructure and Environment (SDSFIE), also known as the National Committee for Information Technology Standards. G. The following attributes shall be collected for each Infrastructure data class: 1. Infrastructure: Collect CPS data for all features listed with Sub -Meter accuracy. A. Structures: LEJEUNE.structure_existing_area 1. GPS Structure and collect the following attributes: a) Subtype ID: Structure, Canopy/Pavilion, Shed, Towers, Carport and Dugouts, etc b) Building ID: Facility Number c) Structure Status: existing structure, portable, etc d) Number of Levels e) Structure Use 2: Populate "Residential" if structure is a residential unit f) Material: Brick, Vinyl, etc. g) Drawing Number h) Drawing Type i) Contract Number j) Date Acquired: Year k) Date Source: Survey Grade GPS, Located in Field, Sub -Meter Grade GPS, Georeferenced Drawing, AutoCAD Drawing B. Parking Lots: LEJEUNE.vehiclejparking_area 1. GPS and collect the following attributes: a) Parking ID: Building that is associated with this feature b) Paved or Unpaved c) Total Spaces d) Lighting: yes / no - e) Installation Date f) Drawing Number g) Drawing Type h) Contract Number i) Data Source: Sub -Meter GPS, Survey Grade GPS, Georeferenced Drawing, AutoCAD Drawing C. Fence/Walls/Gates: LEJEUNE.general improvement feat line 1. GPS and collect the following attributes: a) Subtype ID: FENCE, GATE, WALL b) Material: CHAIN LINK, WOOD, etc c) Containment Type: AST, Parking lot, Pumping Station, Pond, Well, etc d) Feature Height e) Units of Measure SECTION 01 77 00 Page 4 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A f) Drawing Number g) Drawing Type h) Contract Number i) Data Source: Sub -Meter GPS, Survey Grade CPS, Georeferenced Drawing, AutoCAD Drawing D. Other Infrastructure Features: 1. All newly constructed Infrastructure items may require GIS data. Confirmation for such items that have not been referenced in 1.2.2.2 Specific Tasks, Section G, can be obtained by contacting the Installations and Environment, Public Works Department, GIS Section. At a minimum the following will be required; a) Facility ID b) Installation Date c) Type/Description d) Material e) Drawing Number f) Drawing Type g) Contract Number h) Date Source: Survey Grade GPS, Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing 2. Utilities: Locate and Collect GPS data for each feature listed with survey grade accuracy. Please note: All utility lines that can be currently located in MCB, Camp Lejeune GIS geodatabase that are to be demolished/removed within the specifications of this contract will be used to update the demolished line feature data set for that class. The existing spatial and non -spatial data will be copied into the demolished feature class. This information does not include Abandoned in Place (AIP) lines. Abandoned lines shall remain the in the existing data feature class and be attributed AIP. Electrical Distribution - Please Note: MCB, Camp Lejeune's Complete Circuit ID list is available upon request. A. Electrical Lines: LEJEUNE.electrical cable line 1. Locate all Electrical Line data and collect the following attributes: a) Subtype Identifier: Primary OH, Primary UG, Secondary OH, Secondary UG, Service OH, Service UG b) Disposition: Permanent, Buried, Abandoned etc c) Subtype: Overhead/Underground d) Date Acquired: Year e) Disposition: Permanent, Temporary, Demolished, Abandoned, etc f) Conduit Size g) Number of Phases h) Insulation Material i) Voltage j) Cable Length SECTION O1 77 00 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL07O1A 1 k) Size of Units 1) Substation ID m) Circuit ID: RG1, RG2, AS1, ASL, FC1, FC2, MAL, etc n) Contract Number o) Drawing Type p) Drawing Number q) Secondary Voltage: i.e., 12470\7200 480\277 120\240) r) Date Source: Survey Grade CPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing B. Electrical Meter: LEJEUNE.electrical meter —point 1. Locate, GPS and collect the following attributes: a) Meter ID b) Voltage c) KW Rate d) Number of Phases e) Model Number f) Date Acquired g) Facility ID h) Substation ID i) Circuit ID: RG1, RG2, AS1, ASL, FC1, FC2, MAL, etc j) X Coordinates k) Y Coordinates 1) Contract Number m) Drawing Type n) Drawing Number o) Data Source: Survey Grade GPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing C. Electrical Transformer: LEJEUNE.elect_transformr bank_point 1. Locate, GPS and collect the following attributes: a) Subtype: Pole Mount, Pad Mount b) Transformer Id C) Date Installed d) Primary Voltage e) Secondary Voltage f) Number of Transformers g) Total KVA h) Substation ID i) Circuit ID: RG1, RG2, AS1, ASL, FC1, FC2, MAL, etc j) KVA Information k) X Coordinates 1) Y Coordinates m) Contract Number n) Drawing Type o) Drawing Number p) Date Source: Survey Grade GPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, SECTION 01 77 00 Page 6 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel India & Co. CL0701A AutoCAD Drawing D. Electrical Poles: LEJEUNE.utility_Pole_tower_point i 1. Locate, GPS and collect the following attributes: a) Pole No b) Date Acquired: Year c) Condition d) Type: pole, riser, down guy, etc e) Material f) Pole Height g) Units of Measure h) Circuit ID (previously Feeder ID): RG1, RG2, AS1, ASL, FC1, FC2, MAL, etc i) X Coordinates j) Y Coordinates k) Contract Number 1) Drawing Type m) Drawing Number n) Date Source: Survey Grade GPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing E. Exterior Lighting: LEJEUNE.utility_pole_tower_point 1. Locate, GPS and collect the following attributes: a) Light Type b) X Coordinates � c) Y Coordinates d) Sensor: YES/ NO e) Watts f) Voltage g) Circuit ID: RG1, RG2, AS1, ASL, FC1, FC2, MAL, etc h) Contract Number i) Drawing Type j) Drawing Number k) Date Acquired: Year 1) Date Source: Survey Grade GPS, Located in Field, !� Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing F. Electrical Switch: LEJEUNE.electrical_switch_point ' 1. Locate, GPS and collect the following attributes: a) Subtype ID: Circuit Breaker, Fuse Cutout, GOABS, Reclosures; Switch, Vacuum, Disconnect, Other b) Switch ID: if applicable c) Disposition d) Installation Type: Pad Mounted, Pole Mounted, Cubicle, etc e) Switch Status: Open, Closed f) Voltage g) Circuit ID: RG1, RG2, AS1, ASL, FC1, FC2, MAL, etc h) X Coordinates i) Y Coordinates j) Contract Number SECTION 01 77 00 Page 7 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' k) Drawing Type 1) Drawing Number m) Date Source: Survey Grade CPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing G. Storm Sewer Lines: LEJEUNE.storm sewer line 1. Locate, GPS and collect the following attributes: a) Date Acquired: Year b) Use c) Type d) Material e) Size f) Diameters Units g) Elevation h) Elevation Units i) Contract Number j) Drawing Type k) Drawing Number 1) Date Source: Survey Grade GPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing H. Inlet: LEJEUNE.storm sewer inlet_point 1. Locate, GPS and collect the following attributes: a) Subtype ID b) Date Acquired: Year c) Inlet Status: Curb Opening, Drop Inlet, Surface Linear, etc d) Invert Elevation e) Weir Elevation f) Elevation Units g) X Coordinates h) Y Coordinates i) Contract Number j) Drawing Type k) Drawing Number 1) Date Source: Survey Grade GPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, AutcCAD Drawing Wastewater Collection: Collect GPS data - survey grade I. Wastewater Lines: LEJEUNE.wastewater line 1. Locate, GPS and collect the following attributes: a) Pipe ID: by Manhole number b) Date Acquired: Year c) Use: main line, force main, building/facility service, abandoned/inactive pipe, etc d) Material e) Size of Diameter f) Units g) Invert Elevation 1 SECTION 01 77 00 Page 8 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A h) Invert Elevation 2 i) Elevation Units j) Slope k) Slope Units: Percent 1) Building ID: If building/facility service line indicate Building number that the line services m) Contract Number n) Drawing Number o) Drawing Type p) Date Source: Survey Grade GPS, Located in Field, Sub -meter GPS, Georeferenced Drawing, AutoCAD Drawing J. Fitting: LEJEUNE.wastewater_fitting-point ' 1. Georeference Fitting data and collect the following attributes: a) Subtype ID: BEND, CAP, CLEANOUT, REDUCER, TEE, WYE, etc b) Date Acquired: Year c) Type d) Material e) Size of Diameter f) Units g) User Flag: Named Area ' h) Contract Number i) Drawing Type j) Drawing Number k) X Coordinates t 1) Y Coordinates m) Date Source: Survey Grade GPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing K. Valves: LEJEUNE.wastewater_valve-,Point ' 1. Locate, GPS and collect the following attributes: a) Valves ID: Manhole Number associate with valve b) Date Acquired: Year c) Valve Style/Group: Gate, Check etc d) Valve Use e) Size in Diameter ' f) Units of Diameter g) Valve Elevation h) Units of Elevation ' i) j) X Coordinates Y Coordinates k) Manhole ID 1) Contract Number m) Drawing Type n) Drawing Number o) Date Source: Survey Grade GPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, AutoCAD ' Drawing L. Pump Stations: LEJEUNE.wastewateryump_point SECTION 01 77 00 Page 9 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1. Locate, GPS and collect the following attributes: a) Pump Station ID: Facility Number b) Date Acquired: Year c) Use: Air, Chemicals, Sanitation Sewage, etc d) Type: Submersible Turbine, Vertical Lift Centrifugal, etc e) Cooling Method f) Rated Outflow Volume g) Flow Unit Measure Code h) X Coordinates i) Y Coordinates j) Number of Pumps k) Contract Number 1) Drawing Type m) Drawing Number n) Date Source: Survey Grade GPS, Located in Field, Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing M. Other Utility Features: N 1. All newly constructed utility items may require GIS data. Confirmation for such items that have not been referenced in 1.2.2.2 Specific Tasks, Section G, can be obtained by contacting the Installations and Environment, Public Works Department, GIS Section. At a minimum the following will be required; 1 1.2.2.3 Submittals a) Facility ID b) Installation Date c) Type/Description d) Material e) Drawing Number f) Drawing Type g) Contract Number h) Date Source: Survey Grade GPS, Sub -Meter GPS, Georeferenced Drawing, AutoCAD Drawing Non -Compliance Failure to following Specific tasks Sections, A - H will result in non -acceptance of data deliverable. A. Geospatial Data Software Format: Geographic data must be provided in a form that does not require translation, preprocessing, or post processing before being used in the IGIR System. Digital geographic maps and the related data sets shall be delivered in one of the following software formats: Any maps, drawings, figures, sketches, databases, spreadsheets, or text files prepared for this contract shall be provided in both hard copy and digital form. The contractor shall deliver hard copy paper ANSI E Maps of digital data with structure identifications or numbers, road names and other relevant information displayed and/or labeled in ArcMap and Adobe Portable Document Format (PDF) of final data. 1. PREFERRED: In a personal geodatabase format (Access database ' SECTION 01 77 00 Page 10 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A file) using ArcGIS 9.1 The personal geodatabase must be importable to an Oracle 109 multi-user geodatabase using ArcSDE 9.1. 2. ALTERNATIVE 1: In double precision, standard ESRI shapefile format. 1.2.2.4 Geographic Data Review: ' 1. The digital geographic maps, GPS and related data, and text documents shall be included for review in the draft and final contract submittals. ' 2. For each review of digital geospatial data deliverables, the Contractor shall provide a technical consultant to meet on -site at ' Camp Lejeune with the Public Works GIS Specialist and functional area subject matter experts to review the data deliverables on a Windows 2000 compatible system. 1 3. The data will be analyzed for discrepancies in subject content, correct format in accordance with these specifications, and compatibility with the existing IGIR system. ' 9. The Contractor shall incorporate review comments to data and text prior to approval of the final submittal. 1.2.2.5 General References: I. Copies of the SDSFIE may be obtained from the CADD/GIS Technology Center's Internet homepage at http://tsc.wes.army.mil or by contacting: Director, U.S. Army Engineer Waterways Experiment Station CADD/GIS Technology Center ' Attn: CEWES-IM-DA/Smith 3909 Halls Ferry Road Vicksburg, MS 39180-6199 ' 2. Copies of the ASPRS Accuracy Standards can be obtained on the Internet at http://www.asprs.org or by contacting: ' American Society for Photogrammetry and Remote Sensing 5410 Grosvenor Lane, Suite 210 Bethesda, MD 20814-2160 3. Copies of the FGDC metadata standard can be obtained on the Internet at http://www.fgdc.gov or by contacting: FGDC Secretariat ' c/o U.S. Geological Survey 590 National Center Reston, Virginia 22092 ' (703) 648-5514 1.2.2.6 Ownership All digital working and final files, to include raw CPS data files, final hard -copy products, source data acquired for this project, and related materials, including that furnished by the Government, shall become the property of Marine Corps Base, Camp Lejeune and will not be issued, SECTION 01 77 00 Page 11 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' distributed, or published by the Contractor 1.2.2.7 Milestones and Meetings The Consultant shall comply with the schedule submittal dates presented in tThe Consultant shall comply with the schedule submittal dates presented in the following table. Each Phase of large projects will follow the schedule submittal. All meetings will be held with a GIS Specialist present from Camp Lejeune's I&E, Public Works GIS Section. Schedule Date (No later than) Submittal Date Kick off meeting Before GPS/GIS Work Commence 10-15% completion Review GIS Data/Comments 50% completion Review GIS Data/Comments 100 % completion (Draft) Review GIS Data/Comments 20 Days After Receipt of Comments Final Product Due 1.2.3 As -Built Record of Materials Furnish a record of materials. Where several manufacturers' brands, types, or classes of the item listed have been used in the project, designate specific areas where each item was used. Designations shall be keyed to the areas and spaces depicted on the contract drawing. Furnish the record of materials used in the following format: MATERIALS SPECIFICATION MANUFACTURER MATERIALS USED WHERE DESIGNATION (MANUFACTURER'S USED DESIGNATION) ' 1.3 EQUIPMENT/PRODUCT WARRANTIES ' 1.3.1 Equipment/Product Warranty List Furnish to the Contracting Officer a bound and indexed notebook containing ' written warranties for equipment/products that have extended warranties (warranty periods exceeding the standard one-year warranty) furnished under the contract, and prepare a complete listing of such equipment/products. The equipment/products list shall state the specification section ' applicable to the equipment/product, duration of the warranty therefor, start date of the warranty, ending date of the warranty, and the point of contact for fulfillment of the warranty. The warranty period shall begin ' on the same date as project acceptance and shall continue for the full product warranty period. Execute the full list and delivere to the Contracting Officer prior to final acceptance of the facility. 1.3.2 Equipment Warranty Tags and Guarantor's Local Representative Furnish with each warranty the name, address, and telephone number of the ' guarantor's representative nearest to the location where the equipment and appliances are installed. The guarantor's representative, upon request of the station representative, shall honor the warranty during the warranty , period, and shall provide the services prescribed by the terms of the warranty. At the time of installation, tag each item of warranted equipment with a durable, oil- and water-resistant tag approved by the Contracting Officer. Attach tag with copper wire and spray with a clear t SECTION O1 77 00 Page 12 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 5 India Co. CL0701A silicone waterproof coating. Leave the date of acceptance and QC's signature blank until project is accepted for beneficial occupancy. Tag shall show the following information: EQUIPMENT/PRODUCT WARRANTY TAG Type of Equipment/Product Warranty Period From _ Contract No. Inspector's Signature Construction Contractor: Name: Address: Telephone: Warranty Contact: Name: Address: Telephone: Date Accepted STATION PERSONNEL TO PERFORM ONLY OPERATIONAL MAINTENANCE ' 1.4 CLEANUP Leave premises "broom clean." Clean interior and exterior glass surfaces t exposed to view; remove temporary labels, stains and foreign substances; polish transparent and glossy surfaces; vacuum carpeted and soft surfaces. Clean equipment and fixtures to a sanitary condition. Clean filters of t operating equipment. Clean debris from roofs, gutters, downspouts and drainage systems. Sweep paved areas and rake clean landscaped areas. Remove waste and surplus materials, rubbish and construction facilities from the site. PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. -- End of Section -- SECTION 01 77 00 Page 13 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A SECTION O1 78 23 OPERATION AND MAINTENANCE DATA 07/06 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. ASTM INTERNATIONAL (ASTM) ASTM E 1971 (1998; R 2005) Stewardship for the Cleaning of Commercial and Institutional Buildings 1.2 SUBMISSION OF OPERATION AND MAINTENANCE DATA Submit Operation and Maintenance (0&M) Data specifically applicable to this contract and a complete and concise depiction of the provided equipment, product, or system, stressing and enhancing the importance of system interactions, troubleshooting, and long-term preventative maintenance and operation. The subcontractors shall compile and prepare data and deliver to the Contractor prior to the training of Government personnel. The Contractor shall compile and prepare aggregate 0&M data including clarifying and updating the original sequences of operation to as -built conditions. Organize and present information in sufficient detail to clearly explain O&M requirements at the system, equipment, component, and subassembly level. Include an index preceding each submittal. Submit in accordance with this section and Section 01 33 00 SUBMITTAL PROCEDURES. 1.2.1 Package Quality Documents must be fully legible. Poor quality copies and material with hole punches obliterating the text or drawings will not be accepted. 1.2.2 Package Content Data package content shall be as shown in the paragraph titled "Schedule of Operation and Maintenance Data Packages." Comply with the data package requirements specified in the individual technical sections, including the content of the packages and addressing each product, component, and system designated for data package submission, except as follows. Commissioned items without a specified data package requirement in the individual technical sections shall use Data Package 3. Commissioned items with a Data Package 1 or 2 requirement shall use instead Data Package 3. 1.2.3 Changes to Submittals Manufacturer -originated changes or revisions to submitted data shall be furnished by the Contractor if a component of an item is so affected subsequent to acceptance of the O&M Data. Changes, additions, or revisions required by the Contracting Officer for final acceptance of submitted data, shall be submitted by the Contractor within 30 calendar days of the notification of this change requirement. SECTION 01 78 23 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' 1.2.4 Review and Approval ' The Government's Commissioning Authority (CA) shall review the commissioned systems and equipment submittals for completeness and applicability. The ' Government shall verify that the systems and equipment provided meet the requirements of the Contract documents and design intent, particularly as they relate to functionality, energy performance, water performance, maintainability, sustainability, system cost, indoor environmental ' quality, and local environmental impacts. This work shall be in addition to the normal review procedures for 0&M data. 1.2.5 O&M Database ' Develop a database from the 0&M manuals that contains the information required to start a preventative maintenance program. , 1.3 TYPES OF INFORMATION REQUIRED IN 0&M DATA PACKAGES 1.3.1 Operating Instructions , Include specific instructions, procedures, and illustrations for the following phases of operation for the installed model and features of each ' system: 1.3.1.1 Safety Precautions List ' personnel hazards and equipment or product safety precautions for all operating conditions. 1.3.1.2 Operator Prestart ' Include procedures required to install, set up, and prepare each system for use. r 1.3.1.3 Startup, Shutdown, and Post -Shutdown Procedures Provide narrative description for Startup, Shutdown and Post -shutdown operating procedures including the control sequence for each procedure. 1.3.1.4 Normal Operations Provide narrative description of Normal Operating Procedures. Include Control Diagrams with data to explain operation and control of systems and specific equipment. 1.3.1.5 Emergency Operations Include Emergency Procedures for equipment malfunctions to permit a short period of continued operation or to shut down the equipment to prevent further damage to systems and equipment. Include Emergency Shutdown Instructions for fire, explosion, spills, or other foreseeable contingencies. Provide guidance and procedures for emergency operation of all utility systems including required valve positions, valve locations and zones or portions of systems controlled. 1.3.1.6 Operator Service Requirements Include instructions for services to be performed by the operator such as SECTION 01 78 23 Page 2 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A lubrication, adjustment, inspection, and recording gage readings. 1.3.1.7 Environmental Conditions 1 Include a list of Environmental Conditions (temperature, humidity, and other relevant data) that are best suited for the operation of each product, component or system. Describe conditions under which the item equipment should not be allowed to run. 1.3.2 Preventive Maintenance Include the following information for preventive and scheduled maintenance to minimize corrective maintenance and repair for the installed model and features of each system. Include potential environmental and indoor air quality impacts of recommended maintenance procedures and materials. 1.3.2.1 Lubrication Data ' Include preventative maintenance lubrication data, in addition to instructions for lubrication provided under paragraph titled "Operator Service Requirements": ' a. A table showing recommended lubricants for specific temperature ranges and applications. b. Charts with a schematic diagram of the equipment showing ' lubrication points, recommended types and grades of lubricants, and capacities. c. A Lubrication Schedule showing service interval frequency. t 1.3.2.2 Preventive Maintenance Plan and Schedule 1 Include manufacturer's schedule for routine preventive maintenance, inspections, tests and adjustments required to ensure proper and economical operation and to minimize corrective maintenance. Provide manufacturer's projection of preventive maintenance work -hours on a daily, weekly, monthly, and annual basis including craft requirements by type of craft. For periodic calibrations, provide manufacturer's specified frequency and procedures for each separate operation. 1.3.2.3 Cleaning Recommendations Provide environmentally preferable cleaning recommendations in accordance ' with ASTM E 1971. 1.3.3 Corrective Maintenance (Repair) ' Include manufacturer's recommended procedures and instructions for correcting problems and making repairs for the installed model and features of each system. Include potential environmental and indoor air quality impacts of recommended maintenance procedures and materials. ' 1.3.3.1 Troubleshooting Guides and Diagnostic Techniques ' Include step-by-step procedures to promptly isolate the cause of typical malfunctions. Describe clearly why the checkout is performed and what conditions are to be sought. Identify tests or inspections and test equipment required to determine whether parts and equipment may be reused SECTION O1 78 23 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & Ind.ia Co CL0701A ' or require replacement. 1.3.3.2 Wiring Diagrams and Control Diagrams Wiring diagrams and control diagrams shall be point-to-point drawings of wiring and control circuits including factory -field interfaces. Provide a complete and accurate depiction of the actual job specific wiring and control work. On diagrams, number electrical and electronic wiring and pneumatic control tubing and the terminals for each type, identically to actual installation configuration and numbering. 1.3.3.3 Maintenance and Repair Procedures Include instructions and a list of tools required to repair or restore the product or equipment to proper condition or operating standards. 1.3.3.4 Removal and Replacement Instructions Include step-by-step procedures and a list required tools and supplies for removal, replacement, disassembly, and assembly of components, assemblies, subassemblies, accessories, and attachments. Provide tolerances, dimensions, settings and adjustments required. Instructions shall include a combination of text and illustrations. 1.3.3.5 Spare Parts and Supply Lists Include lists of spare parts and supplies required for maintenance and repair to ensure continued service or operation without unreasonable delays. Special consideration is required for facilities at remote locations. List spare parts and supplies that have a long lead-time to obtain. 1.3.4 Corrective Maintenance Work -Hours Include manufacturer's projection of corrective maintenance work -hours ' including requirements by type of craft. Corrective maintenance that requires completion or participation of the equipment manufacturer shall be identified and tabulated separately. 1.3.5 Appendices Provide information required below and information not specified in the preceding paragraphs but pertinent to the maintenance or operation of the product or equipment. Include the following: 1.3.5.1 Product Submittal Data 1 Provide a copy of all SD-03 Product Data submittals required in the applicable technical sections. t 1.3.5.2 Manufacturer's Instructions Provide a copy of all SD-08 Manufacturer's Instructions submittals required ' in the applicable technical sections. 1.3.5.3 0&M Submittal Data ' Provide a copy of all SD-10 Operation and Maintenance Data submittals required in the applicable technical sections. ' SECTION O1 78 23 Page 4 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.3.5.4 Parts Identification Provide identification and coverage for all parts of each component, ' assembly, subassembly, and accessory of the end items subject to replacement. Include special hardware requirements, such as requirement to use high -strength bolts and nuts. Identify parts by make, model, serial ' number, and source of supply to allow reordering without further identification. Provide clear and legible illustrations, drawings, and exploded views to enable easy identification of the items. When illustrations omit the part numbers and description, both the illustrations and separate listing shall show the index, reference, or key number that will cross-reference the illustrated part to the listed part. Parts shown in the listings shall be grouped by components, assemblies, and subassemblies in accordance with the manufacturer's standard practice. Parts data may cover more than one model or series of equipment, components, assemblies, subassemblies, attachments, or accessories, such as typically shown in a master parts catalog ' 1.3.5.5 Warranty Information List and explain the various warranties and clearly identify the servicing ' and technical precautions prescribed by the manufacturers or contract documents in order to keep warranties in force. Include warranty information for primary components such as the compressor of air conditioning system. 1.3.5.6 Personnel Training Requirements Provide information available from the manufacturers that is needed for ' use in training designated personnel to properly operate and maintain the equipment and systems. 1 1.3.5.7 Testing Equipment and Special Tool Information Include information on test equipment required to perform specified tests and on special tools needed for the operation, maintenance, and repair of 1 components. 1.3.5.8 Testing and Performance Data Include completed prefunctional checklists, functional performance test forms, and monitoring reports. Include recommended schedule for retesting and blank test forms. ' 1.3.5.9 Contractor Information Provide a list that includes the name, address, and telephone number of the General Contractor and each Subcontractor who installed the product or equipment, or system. For each item, also provide the name address and telephone number of the manufacturer's representative and service organization that can provide replacements most convenient to the project ' site. Provide the name, address, and telephone number of the product, equipment, and system manufacturers. 1.4 TYPES OF INFORMATION REQUIRED IN CONTROLS O&M DATA PACKAGES Include Data Package 5 and the following for control systems: SECTION O1 78 23 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' a. Narrative description on how to perform and apply all functions, features, modes, and other operations, including unoccupied operation, seasonal changeover, manual operation, and alarms. Include detailed technical manual for programming and customizing control loops and algorithms. b. Full as -built sequence of operations. c. Copies of all checkout tests and calibrations performed by the Contractor (not Cx tests). d. Full points list. A listing of rooms shall be provided with the following information for each room: (1) Floor (2) Room number (3) Room name (4) Reference drawing number 1.5 SCHEDULE OF OPERATION AND MAINTENANCE DATA PACKAGES Furnish the 0&M data packages specified in individual technical sections. The required information for each O&M data package is as follows: 1.5.1 Data Package 1 a. Safety precautions b. Cleaning recommendations C. Maintenance and repair procedures d. Warranty information e. Contractor information f. Spare parts and supply list 1.5.2 Data Package 2 a. Safety precautions b. Normal operations C. Environmental conditions d. Lubrication data e. Preventive maintenance plan and schedule f. Cleaning recommendations g. Maintenance and repair procedures h. Removal and replacement instructions SECTION 01 78 23 Page 6 11 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A i. Spare parts and supply list j. Parts identification k. Warranty information I. Contractor information 1.5.3 Data Package 3 1 a. Safety precautions b. Operator prestart ' C. Startup, shutdown, and post -shutdown procedures d. Normal operations e. Emergency operations f. Environmental conditions ' g. Lubrication data h. Preventive maintenance plan and schedule i. Cleaning recommendations ' j. k. Troubleshooting guides and diagnostic techniques Wiring diagrams and control diagrams 1. Maintenance and repair procedures M. Removal and replacement instructions n. Spare parts and supply list o. Product submittal data P. 0&M submittal data q. Parts identification ' r. Warranty information S. Testing equipment and special tool information ' t. Testing and performance data U. Contractor information 1 1.5.4 Data Package 4 ' a. Safety precautions b. Operator prestart 1 SECTION 01 78 23 Page 7 t MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A C. Startup, shutdown, and post -shutdown procedures d. Normal operations e. Emergency operations f. Operator service requirements g. Environmental conditions h. Lubrication data i. Preventive maintenance plan and schedule j. Cleaning recommendations k. Troubleshooting guides and diagnostic techniques 1. Wiring diagrams and control diagrams M. Maintenance and repair procedures n. Removal and replacement instructions o. Spare parts and supply list p. Corrective maintenance man-hours q. Product submittal data r. 0&M submittal data S. Parts identification t. Warranty information U. Personnel training requirements V. Testing equipment and special tool information W. Testing and performance data X. Contractor information 1.5.5 Data Package 5 a. Safety precautions b. Operator prestart C. Start-up, shutdown, and post -shutdown procedures d. Normal operations e. Environmental conditions I. Preventive maintenance plan and schedule g. Troubleshooting guides and diagnostic techniques SECTION O1 78 23 Page 8 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A h. Wiring and control diagrams i. Maintenance and repair procedures j. Removal and replacement instructions k. Spare parts and supply list 1. Product submittal data M. Manufacturer's instructions n. 0&M submittal data o. Parts identification p. Testing equipment and special tool information q. Warranty information r. Testing and performance data S. Contractor information PART 2 PRODUCTS Not used. PART 3 EXECUTION Not used. -- End of Section -- SECTION O1 78 23 Page 9 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A SECTION 02 41 00 DEMOLITION 10/06 PART 1 GENERAL 1.1 REFERENCES ' The publications listed below form a part of this specification to the extent referenced. The basic designation publications are referred to within the text by the only. ' AIR-CONDITIONING AND REFRIGERATION INSTITUTE (ARI) ARI Guideline K (2005) Containers for Recovered Fluorocarbon Refrigerants AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO) ' AASHTO M 145 (1991; R 2000) Classification of Soils and Soil -Aggregate Mixtures for Highway AASHTO T 180 Construction Purposes (2001; R 2004) Moisture -Density Relations Of Soils Using a 4.54-kg (10-1b) Rammer ' and an 457-mm (18-in) Drop AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ' ANSI A10.6 (1990; R 1998) Safety Requirements for Demolition Operations U.S. ARMY CORPS OF ENGINEERS (USACE) ' EM 385-1-1 (2003) Safety and Health Requirements Manual ' U.S. DEFENSE LOGISTICS AGENCY (DLA) DLA 4145.25 (June 2000) Storage and Handling of Liquefied and Gaseous Compressed Gases and Their Full and Empty Cylinders U.S. DEPARTMENT OF DEFENSE (DOD) ' DOD 4000.25-1-M (2000) Requisitioning and Issue Procedures MIL-STD-129 (Rev P) Military Marking for Shipment and Storage U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 40 CFR 61-SUBPART M National Emission Standard for Asbestos t 40 CFR 82 Protection of Stratospheric Ozone SECTION 02 41 00 Page 1 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 49 CFR 173.301 Shipment of Compressed Gases in Cylinders and Spherical Pressure Vessels 1.2 GENERAL REQUIREMENTS Do not begin demolition or deconstruction until authorization is received from the Contracting Officer. The work of this section is to be performed in a manner that maximizes salvage and recycling of materials. Remove rubbish and debris from the project site; do not allow accumulations inside or outside the buildings. The work includes demolition,salvage of identified items and materials, and removal of resulting rubbish and debris. Remove rubbish and debris from Government property daily, unless otherwise directed. Store materials that cannot be removed daily in areas specified by the Contracting Officer. In the interest of occupational safety and health, perform the work in accordance with EM 385-1-1, Section 23, Demolition, and other applicable Sections. 1.3 SUBMITTALS Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Existing Conditions; G SD-07 Certificates Demolition Plan; G Notifications; G Proposed demolition and removal procedures for approval before work is started. SD-11 Closeout Submittals Receipts Receipts or bills of laden, as specified. 1.4 REGULATORY AND SAFETY REQUIREMENTS Comply with federal, state, and local hauling and disposal regulations. In addition to the requirements of the "Contract Clauses," conform to the safety requirements contained in ANSI A10.6. 1.4.1 Notifications 1.4.1.1 General Requirements Furnish timely notification of demolition projects to Federal, State, regional, and local authorities in accordance with 40 CFR 61-SUBPART M. Notify the Regional Office of the United States Environmental Protection Agency (USEPA) and the Contracting Officer in writing 10 working days prior to the commencement of work in accordance with 40 CFR 61-SUBPART M. SECTION 02 41 00 Page 2 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' 1.4.2 Receipts Submit a shipping receipt or bill of lading for all containers of ozone depleting substance (ODS) shipped to the Defense Depot, Richmond, Virginia. 1.5 DUST AND DEBRIS CONTROL Prevent the spread of dust and debris and avoid the creation of a nuisance or hazard in the surrounding area. Do not use water if it results in ' hazardous or objectionable conditions such as, but not limited to, ice, flooding, or pollution. 1.6 PROTECTION 1.6.1 Traffic Control Signs Where pedestrian and driver safety is endangered in the area of removal work, use traffic barricades with flashing lights. Notify the Contracting Officer prior to beginning such work. 1 1.6.2 Existing Conditions Documentation Before beginning any demolition or deconstruction work, survey the site and examine the drawings and specifications to determine the extent of the work. Record existing conditions in the presence of the Contracting Officer showing the condition of structures and other facilities adjacent to areas of alteration or removal. Photographs sized 4 inch will be acceptable as a record of existing conditions. Include in the record the ' elevation of the top of foundation walls, finish floor elevations, possible conflicting electricla conduits, plumbing lines, alarms systes, the location and extent of existing cracks and other damage and description of ' surface conditions that exist prior to before starting work. It is the Contractor's responsibility to verify and document all required outages which will be required during the course of work, and to note these outages on the record document. ' 1.6.3 Items to Remain in Place Take necessary precautions to avoid damage to existing items to remain in place, to be reused, or to remain the property of the Government. Repair or replace damaged items as approved by the Contracting Officer. Coordinate the work of this section with all other work indicated. Construct and maintain shoring, bracing, and supports as required. Ensure that structural elements are not overloaded. Increase structural supports or add new supports as may be required as a result of any cutting, removal, deconstruction, or demolition work performed under this contract. Do not 1, overload pavements to remain. Provide new supports and reinforcement for existing construction weakened by demolition, deconstruction, or removal work. Repairs, reinforcement, or structural replacement require approval by the Contracting Officer prior to performing such work. ' 1.6.4 Existing Construction Limits and Protection Do not disturb existing construction beyond the extent indicated or necessary for installation of new construction. Provide temporary shoring and bracing for support of building components to prevent settlement or other movement. Provide protective measures to control accumulation and migration of dust and dirt in all work areas. Remove dust, dirt, and SECTION 02 41 00 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' debris from work areas daily. 1.6.5 Weather Protection For portions of the building to remain, protect building interior and materials and equipment from the weather at all times. Where removal of existing roofing is necessary to accomplish work, have materials and workmen ready to provide adequate and temporary covering of exposed areas 1.6.6 Trees Protect trees within the project site which might be damaged during demolition or deconstruction, and which are indicated to be left in place, by a 6 foot high fence. Erect and secure fence a minimum of 5 feet from the trunk of individual trees or follow the outer perimeter of branches or clumps of trees. Replace any tree designated to remain that is damaged during the work under this contract with like -kind or as approved by the Contracting Officer. 1.6.7 Utility Service Maintain existing utilities indicated to stay in service and protect against damage during demolition and deconstruction operations. Prior to start of work, utilities serving each area of alteration or removal will be shut off by the Government and disconnected and sealed by the Contractor. 1.6.8 Facilities Protect electrical and mechanical services and utilities. Where removal of existing utilities and pavement is specified or indicated, provide approved barricades, temporary covering of exposed areas, and temporary services or connections for electrical and mechanical utilities. Floors, roofs, walls, columns, pilasters, and other structural components that are designed and constructed to stand without lateral support or shoring, and are determined to be in stable condition, must remain standing without additional bracing, shoring, or lateral support until demolished or deconstructed, unless directed otherwise by the Contracting Officer. Ensure that no elements determined to be unstable are left unsupported and place and secure bracing, shoring, or lateral supports as may be required as a result of any cutting, removal, deconstruction, or demolition work performed under this contract. 1.6.9 Protection of Personnel Before, during and after the demolition work the Contractor shall continuously evaluate the condition of the structure being demolished and take immediate action to protect all personnel working in and around the project site. No area, section, or component of floors, roofs, walls, columns, pilasters, or other structural element will be allowed to be left standing without sufficient bracing, shoring, or lateral support to prevent collapse or failure while workmen remove debris or perform other work in the immediate area. 1.7 BURNING The use of burning at the project site for the disposal of refuse and debris will not be permitted. Where burning is permitted, adhere to federal., state, and local regulations. SECTION 02 41 00 Page 4 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.8 FOREIGN OBJECT DAMAGE (FOD) Aircraft and aircraft engines are subject to FOD from debris and waste material lying on airfield pavements. Remove all such materials that may appear on operational aircraft pavements due to the Contractor's operations. If necessary, the Contracting Officer may require the Contractor to install a temporary barricade at the Contractor's expense to control the spread of FOD potential debris. The barricade must include a fence covered with a fabric designed to stop the spread of debris. Anchor the fence and fabric to prevent displacement by winds or jet/prop blasts. Remove barricade when no longer required. 1.9 RELOCATIONS ' Perform the removal and reinstallation of relocated items as indicated with workmen skilled in the trades involved. Items to be relocated which are damaged by the Contractor shall be repaired or replaced with new undamaged items as approved by the Contracting Officer. 1.10 REQUIRED DATA Prepare a Demolition Plan. Include in the plan procedures for careful removal and disposition of materials specified to be salvaged, coordination with other work in progress, a disconnection schedule of utility services, a detailed description of methods and equipment to be used for each operation and of the sequence of operations. Identify components and materials to be salvaged for reuse or recycling with reference to paragraph Existing Facilities to be Removed. Append tracking forms for all removed materials indicating type, quantities, condition, destination, and end use. Coordinate with Waste Management Plan. 1.11 ENVIRONMENTAL PROTECTION ' Comply with the Environmental Protection Agency requirements specified. 1.12 USE OF EXPLOSIVES Use of explosives will not be permitted. PART 2 PRODUCTS ' 2.1 FILL MATERIAL ' Comply with excavating, backfilling, and compacting procedures for soils used as backfill material to fill basements, voids, depressions or excavations resulting from demolition or deconstruction of structures. Fill material shall be waste products from demolition or deconstruction until all waste appropriate for this purpose is consumed. Fill material must conform to the definition of satisfactory soil material as defined in AASHTO M 145, Soil Classification Groups A-1, A-2-4, A-2-5 and A-3. In addition, fill material must be free from roots and other organic matter, trash, debris, frozen materials, and stones larger than 2 inches in any dimension. '. Proposed fill material must be sampled and tested by an approved soil testing laboratory, as follows: ,. Soil classification AASHTO M 145 SECTION 02 41 00 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CLO701A ' Moisture -density relations AASHTO T 180, Method B or D PART 3 EXECUTION 3.1 EXISTING FACILITIES TO BE REMOVED Inspect and evaluate existing structures on site for reuse. Existing construction scheduled to be removed for reuse shall be disassembled. Dismantled and removed materials are to be separated, set aside, and prepared as specified, and stored or delivered to a collection point for reuse, remanufacture, recycling, or other disposal, as specified. Materials shall be designated for reuse on site whenever possible. 3.1.1 Structures a. Remove existing structures indicated to be removed to 1 feet below grade. Interior walls, other than retaining walls and partitions, shall be removed to 1 feet below grade or to top of concrete slab on ground. Break up basement slabs to permit drainage. Remove sidewalks, curbs, gutters and street light bases as indicated. b. Demolish structures in a systematic manner from the top of the structure to the ground. Complete demolition work above each tier or floor before the supporting members on the lower level are disturbed. Demolish concrete and masonry walls in small sections. Remove structural framing members and lower to ground by means of derricks, platforms hoists, or other suitable methods as approved by the Contracting Officer. C. Locate demolition and deconstruction equipment throughout the structure and remove materials so as to not impose excessive loads to supporting walls, floors, or framing. 3.1.2 Utilities and Related Equipment 3.1.2.1 General Requirements Do not interrupt existing utilities serving occupied or used facilities, except when authorized in writing by the Contracting Officer. Do not interrupt existing utilities serving facilities occupied and used by the Government except when approved in writing and then only after temporary utility services have been approved and provided. Do not begin demolition or deconstruction work until all utility disconnections have been made. Shut off and cap utilities for future use, as indicated. 3.1.2.2 Disconnecting Existing Utilities Remove existing utilities, as indicated and terminate in a manner conforming to the nationally recognized code covering the specific utility and approved by the Contracting Officer. When utility lines are encountered that are not indicated on the drawings, the Contracting Officer shall be notified prior to further work in that area. Remove meters and related equipment and deliver to a location in accordance with instructions of the Contracting Officer. 3.1.3 Chain Link Fencing Remove chain link fencing, gates and other related salvaged items scheduled SECTION 02 41 00 Page 6 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A for removal and transport to designated areas. Remove gates as whole units. Cut chain link fabric to 25 foot lengths and store in rolls off the ground. 3.1.4 Paving and Slabs Remove sawcut concrete and asphaltic concrete paving and slabs as indicated to a depth of 6 inches below new finish grade. Provide neat sawcuts at limits of pavement removal as indicated. Pavement and slabs designated to be recycled and utilized in this project shall be moved, ground and stored as directed by the Contracting Officer. Pavement and slabs not to be used in this project shall be removed from the Installation at Contractor's expense. 3.1.5 Masonry Sawcut and remove masonry so as to prevent damage to surfaces to remain and to facilitate the installation of new work. Where new masonry adjoins existing, the new work shall abut or tie into the existing construction as indicated. Provide square, straight edges and corners where existing masonry adjoins new work and other locations. Masonry removed in whole ' blocks shall be salvaged and stored for reuse. Masonry removed in pieces shall be crushed for use as aggregate. 3.1.6 Concrete Saw concrete along straight lines to a depth of a minimum 2 inch. Make each cut in walls perpendicular to the face and in alignment with the cut in the opposite face. Break out the remainder of the concrete provided that the broken area is concealed in the finished work, and the remaining concrete.is sound. At locations where the broken face cannot be concealed, grind smooth or saw cut entirely through the concrete. ' 3.1.7 Structural Steel Dismantle structural steel at field connections and in a manner that will ' prevent bending or damage. Salvage for recycle structural steel, steel joists, girders, angles, plates, columns and shapes. Flame -cutting torches are permitted when other methods of dismantling are not practical. Transport steel joists and girders as whole units and not dismantled. ' Transport structural steel shapes to a designated area as directed by the Contracting Officer, stacked according to size, type of member and length, and stored off the ground, protected from the weather. 3.1.8 Miscellaneous Metal Salvage shop -fabricated items such as access doors and frames, steel gratings, metal ladders, wire mesh partitions, metal railings, metal windows and similar items as whole units. Salvage light -gage and cold -formed metal framing, such as steel studs, steel trusses, metal gutters, roofing and siding, metal toilet partitions, toilet accessories ' and similar items. Recycle scrap metal as part of demolition and deconstruction operations. Provide separate containers to collect scrap metal and transport to a scrap metal collection or recycling facility, in accordance with the Waste Management Plan. 3.1.9 Carpentry ,. Salvage for lumber, millwork items, and finished boards, and sort by type SECTION 02 41 00 Page 7 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A - , and size. Chip or shred and recycle salvaged wood unfit for reuse, except stained, painted, or treated wood. Remove windows, doors, frames, and cabinets, and similar items as whole units, complete with trim and accessories. Do not remove hardware attached to units, except for door closers. Brace the open end of door frames to prevent damage. 3.1.10 Patching Where removals leave holes and damaged surfaces exposed in the finished work, patch and repair these holes and damaged surfaces to match adjacent finished surfaces, using on -site materials when available. Where new work is to be applied to existing surfaces, perform removals and patching in a manner to produce surfaces suitable for receiving new work. Finished surfaces of patched area shall be flush with the adjacent existing surface and shall match the existing adjacent surface as closely as possible as to texture and finish. Patching shall be as specified and indicated, and shall include: a. Concrete and Masonry: Completely fill holes and depressions, left as a result of removals in existing masonry walls to remain, with an approved masonry patching material, applied in accordance with the manufacturer's printed instructions. b. Where existing partitions have been removed leaving damaged or missing resilient tile flooring, patch to match the existing floor tile. C. Patch acoustic lay -in ceiling where partitions have been removed. The transition between the different ceiling heights shall be effected by continuing the higher ceiling level over to the first runner on the lower ceiling and closing the vertical opening with a painted sheet metal strip. 3.1.11 Mechanical Equipment and Fixtures Disconnect mechanical hardware at the nearest connection to existing services to remain, unless otherwise noted. Mechanical equipment and fixtures must be disconnected at fittings. Remove service valves attached to the unit. Salvage each item of equipment and fixtures as a whole unit; listed, indexed, tagged, and stored. Salvage each unit with its normal operating auxiliary equipment. Transport salvaged equipment and fixtures, including motors and machines, to a designated storage area as directed by the Contracting Officer. Do not remove equipment until approved. Do not offer low -efficiency equipment for reuse. 3.1.11.1 Preparation for Storage Remove water, dirt, dust, and foreign matter from units; tanks, piping and fixtures shall be drained; interiors, if previously used to store flammable, explosive, or other dangerous liquids, must be steam cleaned. Seal openings with caps, plates, or plugs. Secure motors attached by flexible connections to the unit. Change lubricating systems with the proper oil or grease. 3.1.11.2 Piping Disconnect piping at unions, flanges and valves, and fittings as required to reduce the pipe into straight lengths for practical storage. Store salvaged piping according to size and type. If the piping that remains can SECTION 02 41 00 Page 8 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co.- CL0701A become pressurized due to upstream valve failure, end caps, blind flanges, or other types of plugs or fittings with a pressure gage and bleed valve shall be attached to the open end of the pipe to ensure positive leak control. Carefully dismantle piping that previously contained gas, gasoline, oil, or other dangerous fluids, with precautions taken to prevent injury to persons and property. Store piping outdoors until all fumes and residues are removed. Box prefabricated supports, hangers, plates, valves, and specialty items according to size and type. Wrap sprinkler heads individually in plastic bags before boxing. Classify piping not designated for salvage, or not reusable, as scrap metal. 3.1.12 Electrical Equipment and Fixtures Salvage motors, motor controllers, and operating and control equipment that are attached to the driven equipment. Salvage wiring systems and components. Box loose items and tag for identification. Disconnect primary, secondary, control, communication, and signal ciruits at the point of attachment to their distribution system. 3.1.12.1 Fixtures Remove and salvage electrical fixtures. Salvage unprotected glassware from the fixture and salvage separately. Salvage incandescent, mercury-vapor, and fluorescent lamps and fluorescent ballasts manufactured prior to 1978, boxed and tagged for identification, and protected from breakage. 3.1.12.2 Electrical Devices Remove and salvage switches, switchgear, transformers, conductors including wire and nonmetallic sheated and flexible armored cable, regulators, meters, instruments, plates, circuit breakers, panelboards, oulet boxes, and similar items. Box and tag these items for identification according to type and size. 3.1.12.3 Wiring Ducts or Troughs Remove and salvage wiring ducts or troughs. Dismantle plug-in ducts and wiring troughs into unit lengths. Remove plug-in or disconnecting devices from the busway and store separately. 3.1.12.4 Conduit and Miscellaneous Items Salvage conduit except where embedded in concrete or masonry. Consider corroded, bent, or damaged conduit as scrap metal. Sort straight and undamaged lengths of conduit according to size and type. Classify supports, knobs, tubes, cleats, and straps as debris to be removed and disposed. ' 3.2 CONCURRENT EARTH -MOVING OPERATIONS Do not begin excavation, filling, and other earth -moving operations that are sequential to demolition or deconstruction work in areas occupied by structures to be demolished or deconstructed until all demolition and deconstruction in the area has been completed and debris removed. Fill holes, open basements and other hazardous openings. SECTION 02 41 00 Page 9 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A , 3.3 DISPOSITION OF MATERIAL 3.3.1 Title to Materials Except for salvaged items specified in related Sections, and for materials or equipment scheduled for salvage, all materials and equipment removed and not reused or salvaged, shall become the property of the Contractor and shall be removed from Government property. Title to materials resulting from demolition and deconstruction, and materials and equipment to be removed, is vested in the Contractor upon approval by the Contracting Officer of the Contractor's demolition, deconstruction, and removal procedures, and authorization by the Contracting Officer to begin demolition and deconstruction. The Government will not be responsible for the condition or loss of, or damage to, such property after contract award. Showing for sale or selling materials and equipment on site is prohibited. 3.3.2 Reuse of Materials and Equipment Remove and store materials and equipment listed in the Demolition Plan to be reused or relocated to prevent damage, and reinstall as the work progresses. 3.3.3 Salvaged Materials and Equipment Remove materials and equipment that are listed in the Demolition Plan to be removed by the Contractor and that are to remain the property of the Government, and deliver to a storage site. a. Salvage items and material to the maximum extent possible. b. Store all materials salvaged for the Contractor as approved by the Contracting Officer and remove from Government property before completion of the contract. Material salvaged for the Contractor shall not be sold on the site. 3.3.4 Disposal of Ozone Depleting Substance (ODS) Class I and Class II ODS are defined in Section, 602(a) and (b), of The Clean Air Act. Prevent discharge of Class I and Class II ODS to the atmosphere. Place recovered ODS in cylinders meeting ARI Guideline K suitable for the type ODS (filled to no more than 80 percent capacity) and provide appropriate labeling. Recovered ODS shall be removed from Government property and disposed of in accordance with 40 CFR 82. Products, equipment and appliances containing ODS in a sealed, self-contained system (e.g. residential refrigerators and window air conditioners) shall be disposed of in accordance with 40 CFR 82. 3.3.4.1 Special Instructions No more than one type of ODS is permitted in each container. A warning/hazardous label shall be applied to the containers in accordance with Department of Transportation regulations. All cylinders including but not limited to fire extinguishers, spheres, or canisters containing an ODS shall have a tag with the following information: a. Activity name and unit identification code b. Activity point of contact and phone number SECTION 02 41 00 Page 10 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A C. Type of ODS and pounds of ODS contained d. Date of shipment e. Naval stock number (for information, call (804) 279-4525). 3.3.5 Transportation Guidance Ship all ODS containers in accordance with MIL-STD-129, DLA 4145.25 (also referenced one of the following: Army Regulation 700-68, Naval Supply Instruction 4440.128C, Marine Corps Order 10330.2C, and Air Force Regulation 67-12), 49 CFR 173.301, and DOD 4000.25-1-M. 3.4 CLEANUP Remove debris and rubbish from basement and similar excavations. Remove and transport the in a manner that prevents spillage on streets or adjacent areas. Apply local regulations regarding hauling and disposal. 3.5 DISPOSAL OF REMOVED MATERIALS 3.5.1 Regulation of Removed Materials t Dispose of debris, rubbish, scrap, and other nonsalvageable materials resulting from removal operations with all applicable federal, state and local regulations as contractually specified in the Waste Management Plan. Storage of removed materials on the project site is prohibited. 3.5.2 Burning on Government Property Burning of materials removed from demolished and deconstructed structures will not be permitted on Government property. 3.5.3 Removal to Spoil Areas on Government Property Transport noncombustible materials removed from demolition and deconstruction structures to designated spoil areas on Government property. 3.5.4 Removal from Government Property Transport waste materials removed from demolished and deconstructed structures, except waste soil, from Government property for legal disposal. Dispose of waste soil as directed. ' 3.6 REUSE OF SALVAGED ITEMS Recondition salvaged materials and equipment designated for reuse before installation. Replace items damaged during removal and salvage operations or restore them as necessary to usable condition. -- End of Section -- 1 SECTION 02 41 00 Page 11 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A SECTION 02 82 30 RE-ESTABLISHING VEGETATION 10/99 PART 1 GENERAL 1.1 GENERAL REQUIREMENTS The work covered by this section consists of preparing seedbeds; furnishing and placing limestone, fertilizer, and seed; compacting seedbeds; furnishing, placing, and securing mulch; mowing; and other operations necessary for the permanent establishment of grasses. Seeding, and mulching shall be performed on all earth areas disturbed by construction. Provide seeding and mulching of all areas except provide sodding where indicated. The Contractor shall adapt his operations to variations in weather or soil conditions as necessary for the successful establishment and growth. The quantity of mowing to be performed will be affected by the actual conditions which occur during the construction of the project. The quantity of mowing may be increased, decreased, or eliminated entirely at the direction of the Contracting Officer. Such variations in quantity will not be considered as alterations in the details of construction or a change in the character of the work. ' PART 2 PRODUCTS 2.1 FERTILIZER The quality of all fertilizer and all operations in connection with the furnishing of this material shall comply with the requirements of the North Carolina Fertilizer Law and with the rules and regulations, adopted by the North Carolina Board of Agriculture in accordance with the provisions of said law, in effect at the time of sampling. Fertilizer shall be 10-10-10. Dry fertilizer shall have been manufactured from cured stock. Liquid fertilizer shall be stored and cared for after manufacture in a manner that will prevent loss of plant food values. 2.2 LIMESTONE The quality of all limestone and all operations in connection with the furnishing of this material shall comply with the requirements of the North Carolina Lime Law and with the rules and regulations adopted by the North Carolina Board of. Limestone shall be agricultural grade ground Dolomitic limestone. All limestone shall contain not less than 90 percent calcium carbonate equivalents. Dolomitic limestone shall contain not less than 10 ' percent of magnesium. Dolomitic limestone shall be so graded that at least 90 percent will pass through a U.S. Standard 20 mesh screen, and at least 35 percent will pass through a U.S. Standard 100 mesh screen. 2.3 SEED The quality of all seed and all operations in connection with the furnishing of this material shall comply with the requirements of the North SECTION 02 82 30 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' Carolina Seed Law and with the rules and regulations adopted by the North Carolina Board of Agriculture. Seed shall have been approved by the North Carolina Department of Agriculture before being sown. No seed will be accepted with a date of test more than 8 months prior to the date of sowing, excluding the month in which the test was completed. Seed mix by weight shall be 50% KY-31 Fescue, 20% Annual Rye, 30% Unhulled Bermuda. 2.4 MULCH FOR EROSION CONTROL Mulch for erosion control shall consist of grain straw or other acceptable material, and shall have been approved by the Contracting Officer before being used. All mulch shall be reasonably free from mature seed bearing stalks, roots, or bulblets. Material for holding mulch in place shall be asphalt or other approved binding material. 2.5 SOD Sod shall consist of a live, dense, well rooted growth of centipede grass free from an excessive amount of restricted noxious weeds as defined by the North Carolina Board of Agriculture. The area from which sod is to be obtained shall have been mowed to a height of not less than 2 inches. Sod shall be cut into rectangular sections of sizes convenient for handling without breaking or loss of soil. It shall be cut with a sod cutter or other acceptable means to a depth that will retain in the sod practically all of the dense root system of the grass. During wet weather the sod shall be allowed to dry sufficiently before lifting to prevent tearing during handling and placing, and during extremely dry weather it shall be watered before lifting if such watering is necessary to insure its vitality and to prevent loss of soil during handling. 2.6 MATTING FOR EROSION CONTROL 2.6.1 General Matting for erosion control shall be or excelsior matting. Other acceptable material manufactured especially for erosion control may be used when approved by the Contracting Officer in writing before being used. Matting for erosion control shall not be dyed, bleached, or otherwise treated in a manner that will result in toxicity to vegetation. 2.6.2 Excelsior Matting Excelsior matting shall consist of a machine produced mat of curled wood excelsior a minimum of 97 inches in width. The mat shall weigh 0.975 pounds per square yard with a tolerance of plus or minus 10 percent. At least 80 percent of the individual excelsior fibers shall be 6 inches or more in length. The excelsior fibers shall be evenly distributed over the entire area of the blanket. One side of the excelsior matting shall be covered with an extruded plastic mesh. The mesh size for the plastic mesh shall be a maximum of 1 inch x 1 inch. 2.6.3 Wire Staples Staples shall be machine made of No. 11 gage new steel wire formed into a "U" shape. The size when formed shall be not less than 6 inches in length with a throat of not less than 1 inch in width. SECTION 02 82 30 Page 2 rMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 2.7 WATER Water used in the planting or care of vegetation shall meet the requirements of Class C fresh waters as defined in 15 NAC 2B.0200. 2.8 PLANT MATERIALS - NURSERY GROWN All plants shall be as indicated. Container growth plants may be used in lieu of balled and burlapped plants Grading of plants, size of root balls, and type and minimum dimensions of containers shall conform to the 1 specifications contained in the edition of American Standard for Nursery Stock. Plants shall not be cut back from larger sizes to meet the sizes indicated. All plants shall be first-class representatives of their species or varieties. The root system shall be vigorous and well -developed. Plants to be balled and burlapped (B&B) shall be dug so as to retain as many fibrous roots as possible, and shall come from soil which will form a firm ball. The soil in the ball shall be the original and undisturbed soil in which the plant has been grown. The plant shall be dug, wrapped, transported, and handled in such a manner that the soil in the ball will not become frozen, or loosened so as to cause stripping of the small 1 feeding roots or movements of the soil away from contact with such roots. Container grown plants shall be healthy, vigorous, well -rooted, and shall have become established in the container in which they are delivered. These plants shall have been in the container long enough for the fibrous roots to have developed so that the root mass will retain its shape and hold together when removed from the container. 2.9 MATERIALS FOR STAKING AND GUYING Stakes shall be of cypress, cedar, oak, locust, or other acceptable wood ' free from defects that would impair the strength of the stake. Stakes shall be a minimum of 2 inch X 2 inch (nominal) inches square. The size and length of stakes shall be as shown on the plans. Wire shall be new soft No. 14 gage steel wire, or as shown on the plans. Hose to be used with wire shall have a minimum inside diameter of 1/2 inch. All hose shall be garden type hose composed of rubber and fabric, or as shown on the plans. Wrapping for tree trunks shall consist of burlap or a waterproof crinkled kraft paper which has been prepared especially for tree wrapping, or other tmaterials especially designed for tree wrapping. PART 3 EXECUTION ' 3.1 GENERAL REQUIREMENTS The work shall be performed immediately upon completion of earthwork areas. No exception will be made to this requirement unless otherwise permitted in writing by the Contracting Officer. Upon failure or neglect on the part of the Contractor to coordinate his grading with seeding and mulching operations and diligently pursue the control of erosion and siltation, the Contracting Officer may suspend the Contractor's operations until such time as the work is coordinated in a manner acceptable to the Contracting Officer. 3.2 SEEDBED PREPARATION The Contractor shall cut and satisfactorily dispose of weeds or other unacceptable growth on the areas to be seeded. The soil shall then be SECTION 02 82 30 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , scarified or otherwise loosened to a depth of not less than 3 inches except as otherwise provided below or otherwise directed by the Contracting Officer. Clods shall be broken and the top 2 to 3 inches of soil shall be worked into an acceptable seedbed by the use of soil pulverizers, drags, or harrows; or by other methods approved by the Contracting Officer. All rock and debris 3 inches or larger shall be removed prior to the application of seed and fertilizer. On cut slopes that are 2:1 and steeper, both the depth of preparation and the degree of smoothness of the seedbed may be reduced as permitted by the Contracting Officer, but in all cases the slope surface shall be scarified, grooved, trenched, or punctured so as to provide pockets, ridges, or trenches in which the seeding materials can lodge. On cut slopes that are either 2:1 or steeper, the Contracting Officer may permit the preparation of a partial or complete seedbed during the initial grading of the slope. If at the time of final seeding and mulching operations such initial preparation is still in a condition acceptable to the Contracting Officer, additional seedbed preparation may be reduced or eliminated. Seedbed preparation within 2 feet of the edge of any pavement shall be limited to a depth of 2 to 3 inches. The preparation of seedbeds shall not be done when the soil is frozen, extremely wet, or when the Contracting Officer determines that it is an otherwise unfavorable working condition. 3.3 LIMESTONE AND FERTILIZER Limestone may be applied as a part of the seedbed preparation, provided it is immediately worked into the soil. If not so applied, limestone and fertilizer shall be distributed uniformly over the prepared seedbed and then harrowed, raked, or otherwise thoroughly worked into the seedbed. Apply fertilizer at the rate of 25 pounds per 1000 square feet. Apply lime at the rate of 40 pounds per 1000 square feet. Application equipment for liquid fertilizer, other than a hydraulic seeder, shall be calibrated to ensure that the required rate of fertilizer is applied uniformly. 3.4 SEEDING Seed shall be distributed uniformly over the seedbed at the rate of 3 pounds per 1000 square feet. Seed shall be harrowed, dragged, raked, or otherwise worked so as to cover the seed with a layer of soil. The depth of covering shall be 1/4 inch. When a hydraulic seeder is used for application of seed and fertilizer, the seed shall not remain in water containing fertilizer for more than 30 minutes prior to application unless otherwise permitted by the Contracting Officer. Immediately after seed has been properly covered the seedbed shall be compacted in the manner and degree approved by the Contracting Officer. 3.5 MULCHING All seeded areas shall be mulched. Grain straw or excelsior mat may be used as mulch at any time of the year. Mulch shall be applied within 24 hours after completion of seeding unless otherwise permitted by the Contracting Officer. Care shall be exercised to prevent displacement of soil or seed or other damage to the seeded area during the mulching operations. Mulch shall be uniformly spread by hand or by approved mechanical spreaders or blowers which will provide an acceptable application. An acceptable application will be that which will allow some sunlight to penetrate and air to circulate but also partially shade the ground, reduce erosion, and conserve soil moisture. Mulch shall be held in place by applying a sufficient amount of asphalt or other approved binding material to assure that the mulch is properly held in place. The rate and SECTION 02 82 30 Page 4 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A method of application of binding material shall meet the approval of the Contracting Officer. Where the binding material is not applied directly with the mulch it shall be applied immediately following the mulch application. During the application of binding material, adequate precautions shall be taken to prevent damage to vehicles, structures, guardrails,. and devices. Areas where seeding and mulching have been performed shall be maintained in a satisfactory condition until final acceptance of the project. Maintenance shall include mowing at the location and times directed by the Contracting Officer. Areas of damage or failure due to any cause shall be corrected by being repaired or by being completely redone as may be directed by the Contracting Officer. Excelsior matting shall be installed on all seeded slopes greater than 3:1 (h:v). Install the matting per the manufacturer's printed instructions. 3.6 SODDING Extreme care shall be exercised to prevent breaking the sod sections and to prevent the sod from drying out. Any sod that is torn, broken, or too dry will be rejected. Torn or broken sod, if kept moist, may be used for filling unavoidable small gaps in sod cover as permitted by the Contracting Officer. Sod shall be placed on the designated areas within 24 hours after being cut. The area to be sodded shall be brought to a firm uniform surface. The limestone and fertilizer shall be distributed uniformly over the area. The area shall be roughened by means of picks, rakes, or other approved means to a depth of not less than 2 inches without distorting the uniformity of the surface. The finished surface shall be moistened with water prior to placing the sod. Within 24 hours after soil preparation has been completed, place the sod. Each piece of sod shall be packed tightly against the edge of adjacent pieces so that the fewest possible gaps will be left between the pieces. Unavoidable gaps shall be closed with small pieces of sod. Sod shall be placed beginning at either the top or the toe of the slope. Sod shall be placed with the long edge horizontal and with staggered vertical joints. The edge of the sod shall be turned slightly into the ground at the top of a slope and a layer of earth placed over it and tamped as to conduct the surface water over and onto the top of the sod. On all slopes 2:1 or steeper, in drainage channels, and on any areas that are in such condition that there is danger of sod slipping, sod shall be staked in place by driving stakes flush with the sod. Staking shall be done concurrently with sod placement and prior to tamping. Use wooden stakes approximately 1 inch square or 1 inch in diameter and not less than 12 inches in length. The number of stakes shall be sufficient to prevent slipping or displacement of the sod. Stakes shall be driven perpendicular to the slope. Where backfill is necessary on cut slopes to obtain a uniform sodding area, stakes shall be of sufficient length to reach a minimum of 3 inches into the solid earth underneath the backfill. Sod shall not be placed when the atmospheric temperature is below 32 degrees F. Frozen sod shall not be used. After sod has been placed and tamped, it shall be carefully and thoroughly watered as required to maintain the sod in a healthy condition. Watering shall be conducted until final acceptance. Application of water may be made by the use of hydraulic seeding equipment, farm type irrigation equipment, or by other acceptable means. 3.7 PLANTING No planting shall be done when the temperature is below 32 degrees F. Exercise utmost care and use adequate precautions to prevent injury of the plant. SECTION 02 82 30 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I The roots of balled and burlapped plants, if not immediately planted after delivery, shall be adequately protected by a soil or sawdust covering that is kept moist constantly in an acceptable manner appropriate to weather or seasonal conditions. Locations for plants and outlines for areas to be planted or reforested shall be located and marked on the ground by the Contractor prior to digging plant holes. Flags will not necessarily be needed for all plants required by the contract, but shall be used on portions of the project until plant locations approved. Shrubs and trees shall be pruned after planting as shown on the plans or as directed by the Contracting Officer. Such pruning shall be in accordance with the plans, generally accepted horticultural practices, and according to shape, size, and condition of the individual plant. After the plant hole is dug, the walls and floor of the plant hole shall be scarified. The plant shall then be placed in the prepared plant hole at the proper position as regards to depth, alignment, final grade of the surrounding ground level, and vertical placement of the trunk. This position shall be maintained during all subsequent backfilling and watering operations. The depth to which plants are to be set shall be the same as in the nursery or collection site unless otherwise directed. After one-half to two-thirds of the backfilling and tamping has been completed, and if the soil in the plant holes is not sufficiently moist it shall be moistened with water. The quantity of water applied shall be such as to moisten all soil particles but shall not be an amount that will saturate the soil to the extent of excluding all air from around the roots. After absorption of the water is sufficiently complete, the remainder of the backfill shall be placed. Water rings shall be constructed around all plants except reforestation plants in accordance with details shown on the plans. A water ring shall consist of a ridge of firmed soil in a ring around the plant and of a minimum inside diameter equal to the diameter of the plant hole. This ridge shall be approximately 6 inches high and shall be compacted firmly enough to hold water. Mulch the water ring area. The depth of mulch shall be approximately 4 inches. Water at the time of planting and at intervals required to maintain the plant in a healthy condition. Watering shall be done with gravity flow or low pressure applicators which will not cause holes or washes around the plant root system. The soil around each plant shall be thoroughly saturated at each watering. Plants shall be staked or guyed. Care shall be taken to ensure that the plant is attached and held rigid to the support in a manner that will prevent chafing or other injury to the bark, and that will permit normal development of the trunk or branch. -- End of Section -- SECTION 02 82 30 Page 6 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 1 I 1 1 �1 I SECTION 31 11 00 CLEARING AND GRUBBING 04/06 PART 1 GENERAL 1.1 SUBMITTALS Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-03 Product Data Nonsaleable Materials Written permission to dispose of such products on private property shall be filed with the Contracting Officer. SD-04 Samples Tree wound paint Herbicide Submit samples in cans with manufacturer's label. 1.2 DELIVERY, STORAGE, AND HANDLING Deliver materials to, store at the site, and handle in a manner which will maintain the materials in their original manufactured or fabricated condition until ready for use. PART 2 PRODUCTS 2.1 TREE WOUND PAINT Bituminous based paint of standard manufacture specially formulated for tree wounds. 2.2 HERBICIDE Comply with Federal Insecticide, Fungicide, and Rodenticide Act (Title 7 U.S.C. Section 136) for requirements on Contractor's licensing, certification and record keeping. Contact the command Pest Control Coordinator prior to starting work. PART 3 EXECUTION 3.1 PROTECTION 3.1.1 Roads and Walks Keep roads and walks free of dirt and debris at all times. SECTION 31 11 00 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' 3.1.2 Trees, Shrubs, and Existing Facilities Trees and vegetation to be left standing shall be protected from damage ' incident to clearing, grubbing, and construction operations by the erection of barriers or by such other means as the circumstances require. 3.1.3 Utility Lines Protect existing utility lines that are indicated to remain from damage. Notify the Contracting Officer immediately of damage to or an encounter with an unknown existing utility line. The Contractor shall be responsible for the repairs of damage to existing utility lines that are indicated or made known to the Contractor prior to start of clearing and grubbing operations. When utility lines which are to be removed are encountered within the area of operations, the Contractor shall notify the Contracting Officer in ample time to minimize interruption of the service. Refer to Section 01 30 00, ADMINISTRATIVE REQUIREMENTS and Section 01 57 19, TEMPORARY ENVIRONMENTAL CONTROLS for additional utility protection. 3.2 CLEARING Clearing shall consist of the felling, trimming, and cutting of trees into sections and the satisfactory disposal of the trees and other vegetation designated for removal, including downed timber, snags, brush, and rubbish occurring within the areas to be cleared. Clearing shall also include the removal and disposal of structures that obtrude, encroach upon, or otherwise obstruct the work. Trees, stumps, roots, brush, and other vegetation in areas to be cleared shall be cut off flush with or below the original ground surface, except such trees and vegetation as may be indicated or directed to be left standing. Trees designated to be left standing within the cleared areas shall be trimmed of dead branches 1-1/2 inches or more in diameter and shall be trimmed of all branches the heights indicated or directed. Limbs and branches to be trimmed shall be neatly cut close to the bole of the tree or main branches. Cuts more than 1-1/2 inches in diameter shall be painted with an approved tree -wound paint. Apply herbicide in accordance with the manufacturer's label to the top surface of stumps designated not to be removed. 3.3 TREE REMOVAL Where indicated or directed, trees and stumps that are designated as trees shall be removed from areas outside those areas designated for clearing and grubbing. This work shall include the felling of such trees and the removal of their stumps and roots as specified in paragraph GRUBBING. Trees shall be disposed of as specified in paragraph DISPOSAL OF MATERIALS. 3.4 PRUNING Trim trees designated to be left standing within the cleared areas of dead branches 1 1/2 inches or more in diameter; and trim branches to heights and in a manner as indicated. Neatly cut limbs and branches to be trimmed close to the bole of the tree or main branches. Paint cuts more than 1 1/4 inches in diameter with an approved tree wound paint. 3.5 GRUBBING Grubbing shall consist of the removal and disposal of stumps, roots larger than 3 inches in diameter, and matted roots from the designated grubbing SECTION 31 11 00 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A areas. Material to be grubbed, together with logs and other organic or metallic debris not suitable for foundation purposes, shall be removed to a depth of not less than 18 inches below the original surface level of the ground in areas indicated to be grubbed and in areas indicated as construction areas under this contract, such as areas for buildings, and areas to be paved. Depressions made by grubbing shall be filled with suitable material and compacted to make the surface conform with the original adjacent surface of the ground. 3.6 DISPOSAL OF MATERIALS ' 3.6.1 Saleable Timber 1. All timber on the project site noted for clearing and grubbing shall become the property of the Contractor, and shall be removed from the project site and disposed of off stations. 3.6.2 Nonsaleable Materials Logs, stumps, roots, brush, rotten wood, and other refuse from the clearing and grubbing operations, except for salable timber, shall be disposed of outside the limits of Government -controlled land at the Contractor's responsibility, except when otherwise directed in writing. Such directive will state the conditions covering the disposal of such products and will also state the areas in which they may be placed. -- End of Section -- 1 1 I I 1 1 SECTION 31 11 00 Page 3 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A I SECTION 31 23 00.00 20 EXCAVATION AND FILL 04/06 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. AMERICAN WATER WORKS ASSOCIATION(AWWA) AWWA C600 (2005) Installation of Ductile -Iron Water Mains and Their Appurtenances AMERICAN WELDING SOCIETY (AWS) AWS D1.1/D1.1M (2006) Structural Welding Code - Steel AMERICAN WOOD -PRESERVERS' ASSOCIATION (AWPA) AWPA C2 (2003) Lumber, Timber, Bridge Ties and Mine Ties - Preservative Treatment by Pressure Processes AWPA P5 (2005) Standard for Waterborne Preservatives ASTM INTERNATIONAL (ASTM) ASTM A 139 (2000) Electric -Fusion (Arc) -Welded Steel Pipe (NPS 4 and Over) ASTM A 252 (1998; R 2002) Welded and Seamless Steel Pipe Piles ASTM C 136 (2005) Sieve Analysis of Fine and Coarse Aggregates ASTM C 33 (2003) Concrete Aggregates ASTM D 1140 (2000) Amount of Material in Soils Finer than the No. 200 (75-micrometer) Sieve ASTM D 1556 (2000) Density and Unit Weight of Soil in Place by the Sand -Cone Method ASTM D 1557 (2002el) Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/cu. ft. (2,700 kN-m/cu.m.)) ASTM D 2216 (2005) Laboratory Determination of Water (Moisture) Content of Soil and Rock by Mass SECTION 31 23 00.00 20 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ASTM D 2321 (2005) Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity -Flow Applications ASTM D 2487 (2000) Soils for Engineering Purposes (Unified Soil Classification System) ASTM D 2922 (2004) Density of Soil and Soil -Aggregate in Place by Nuclear Methods (Shallow Depth) ASTM D 3017 (2004) Water Content of Soil and Rock in Place by Nuclear Methods (Shallow Depth) ASTM D 3786 (2001) Hydraulic Bursting Strength of Textile Fabrics -Diaphragm Bursting Strength Tester Method ASTM D 422 (1963; R 2002) Particle -Size Analysis of Soils ASTM D 4318 (2000) Liquid Limit, Plastic Limit, and Plasticity Index of Soils ASTM D 4355 (2002) Deterioration of Geotextiles from Exposure to Light, Moisture and Heat in a Xenon -Arc Type Apparatus ASTM D 4491 (1999; R 2004) Water Permeability of Geotextiles by Permittivity ASTM D 4533 (2004) Trapezoid Tearing Strength of Geotextiles I ASTM D 4632 (1991; R 2003) Grab Breaking Load and Elongation of Geotextiles ASTM D 4751 (2004) Determining Apparent Opening Size of a Geotextile ASTM D 4759 (2002) Determining the Specification Conformance of Geosynthetics ASTM D 4833 (2000el) Index Puncture Resistance of Geotextiles, Geomembranes, and Related ' Products ASTM D 698 (2000ael) Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/cu. ft. (600 kN-m/cu. m.)) U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA) EPA 530/F-93/004 (1993; Rev 0; Updates I, II, IIA, IIB, and III) Test Methods for Evaluating Solid ' Waste (Vol IA, IB, IC, and II) (SW-846) EPA 600/4-79/020 (1983) Methods for Chemical Analysis of Water and Wastes SECTION -31 23 00.00 20 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' 1.2 DEFINITIONS 1.2.1 Capillary Water Barrier A layer of clean, poorly graded crushed rock, stone, or natural sand or gravel having a high porosity which is placed beneath a building slab with or without a vapor barrier to cut off the capillary flow of pore water to the area immediately below a slab. 1.2.2 Degree of Compaction Degree of compaction is expressed as a percentage of the maximum density obtained by the test procedure presented in ASTM D 698, for general soil types, abbreviated as percent laboratory maximum density. 1.2.3 Hard Materials Weathered rock, dense consolidated deposits, or conglomerate materials which are not included in the definition of "rock" but which usually require the use of heavy excavation equipment, ripper teeth, or jack hammers for removal. 1.2.4 Rock Solid homogeneous interlocking crystalline material with firmly cemented, laminated, or foliated masses or conglomerate deposits, neither of which can be removed without systematic drilling and blasting, drilling and the use of expansion jacks or feather wedges, or the use of backhoe-mounted pneumatic hole punchers or rock breakers; also large boulders, buried masonry, or concrete other than pavement exceeding 1/2 cubic yard in volume. Removal of hard material will not be considered rock excavation because of intermittent drilling and blasting that is performed merely to increase production. 1.2.5 Pile Supported Structure As used herein, a structure where both the foundation and floor slab are pile supported. 1.3 SUBMITTALS Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals Dewatering work plan Submit 15 days prior to starting work. SD-06 Test Reports Borrow Site Testing; G Fill and backfill test SECTION 31 23 00.00 20 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Select material test Porous fill test for capillary water barrier Density tests Moisture Content Tests Copies of all laboratory and field test reports within 24 hours of the completion of the test. 1.4 DELIVERY, STORAGE, AND HANDLING Perform in a manner to prevent contamination or segregation of materials. 1.5 CRITERIA FOR BIDDING Base bids on the following criteria: t a. Surface elevations are as indicated. b. Pipes or other artificial obstructions, except those indicated, will not be encountered. C. Blasting will not be permitted. Remove material in an approved manner. 1.6 REQUIREMENTS FOR OFF SITE SOIL �. Soils brought in from off site for use as backfill shall be tested for TPH, BTEX and full TCLP including ignitability, corrosivity and reactivity. Backfill shall contain less than 100 parts per million (ppm) of total petroleum hydrocarbons (TPH) and less than 10 ppm of the sum of Benzene, Toluene, Ethyl Benzene, and Xylene (BTEX) and shall not fail the TCPL test. TPH concentrations shall be determined by using EPA 600/4-79/020 Method 418.1. BTEX concentrations shall be determined by using EPA 530/F-93/004 Method 5030/8020. TCLP shall be performed in accordance with EPA 530/F-93/004 Method 1311. Provide Borrow Site Testing for TPH, BTEX and TCLP from a composite sample of material from the borrow site, with at least one test from each borrow site. Material shall not be brought on site until tests have been approved by the Contracting Officer. 1.7 QUALITY ASSURANCE 1.7.1 Dewatering Work Plan Submit procedures for accomplishing dewatering work. 1.7.2 Utilities ' Movement of construction machinery and equipment over pipes and utilities during construction shall be at the Contractor's risk. Perform work adjacent to non -Government utilities as indicated in accordance with procedures outlined by utility company. Excavation made with power -driven equipment is not permitted within two feet of known Government -owned utility or subsurface construction. For work immediately adjacent to or for excavations exposing a utility or other buried obstruction, excavate by hand. Start hand excavation on each side of the indicated obstruction and SECTION 31 23 00.00 20 Page 4 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , continue until the obstruction is uncovered or until clearance for the new grade is assured. Support uncovered lines or other existing work affected by the contract excavation until approval for backfill is granted by the Contracting Officer. Report damage to utility lines or subsurface construction immediately to the Contracting Officer. PART 2 PRODUCTS 2.1 SOIL MATERIALS 2.1.1 Satisfactory Materials Any materials classified by ASTM D 2487 as GW, GP, GM, GP -GM, GW-GM, GC, GP -GC, GM -GC, SW, SP, SM, SW-SM free of debris, roots, wood, scrap material, vegetation, refuse, soft unsound particles, and frozen, deleterious, or objectionable materials. Unless specified otherwise, the maximum particle diameter shall be one-half the lift thickness at the intended location. 2.1.2 Unsatisfactory Materials Materials which do not comply with the requirements for satisfactory materials. Unsatisfactory materials also include man-made fills, trash, refuse, or backfills from previous construction. Unsatisfactory material also includes material classified as satisfactory which contains root and other organic matter, frozen material, and stones larger than 2 inches. The Contracting Officer shall be notified of any contaminated materials. 2.1.3 Cohesionless and Cohesive Materials Cohesionless materials include materials classified in ASTM D 2487 as GW, GP, SW, and SP. Cohesive materials include materials classified as GC, SC, ML, CL, MH, and CH. Materials classified as GM, GP -GM, GW-GM, SW-SM, SP-SM, and SM shall be identified as cohesionless only when the fines are nonplastic (plasticity index equals zero). Materials classified as GM and SM will be identified as cohesive only when the fines have a plasticity index greater than zero. 2.1.4 Nonfrost Susceptible (NFS) Material A uniformly graded washed sand with a maximum particle size of 1/8 inch and less than 5 percent passing the No. 200 size sieve, and with not more than 3 percent by weight finer than 0.02 mm grain size. 2.1.5 Common Fill Approved, unclassified soil material with the characteristics required to compact to the soil density specified for the intended location. 2.1.6 Backfill and Fill Material ASTM D 2487, classification GW, GP, GM, GC, SW, SP, SM with a maximum ASTM D 4318 liquid limit of 35, maximum ASTM D 4318 plasticity index of 12, and a maximum of 25 percent by weight passing ASTM D 1140, No. 200 sieve. 2.1.7 Select Material Provide materials classified as GW, GP, SW by ASTM D 2487 where indicated The liquid limit of such material shall not exceed 35 percent when tested SECTION 31 23 00.00 20 Page 5 MARSOC Clam Shell for Site Prep Foxtrot, Golf, Hotel & India Co. CL0701A in accordance with ASTM D 4318. The plasticity index shall not be greater than 12 percent when tested in accordance with ASTM D 4318, and not more than 35 percent by weight shall be finer than No. 200 sieve when tested in accordance with ASTM D 1140. The combined material shall conform to the following sieve analysis: Sieve Size Percent Passing by Weight 2 1/2 inches 100 No. 4 40 - 85 ; No. 10 20 - 80 No. 40 10 - 60 No. 200 5 - 25 t2.1.8 Topsoil Provide as specified in Section 02 82 30 RE-ESTABLISHING VEGETATION. ,. Natural, friable soil representative of productive, well -drained soils in the area, free of subsoil, stumps, rocks larger than one inch diameter, brush, weeds, toxic substances, and other material detrimental to plant ' growth. Amend topsoil pH range to obtain a pH of 5.5 to 7. 2.2 POROUS FILL FOR CAPILLARY WATER BARRIER ASTM C 33 fine aggregate grading with a maximum of 3 percent by weight passing ASTM D 1140, No. 200 sieve, and conforming to the general soil material requirements specified in paragraph entitled "Satisfactory Materials." 2.3 UTILITY BEDDING MATERIAL Except as bedding f specified of ASTM D line of p specified otherwise in the individual piping section, provide )r buried piping in accordance with AWWA C600, Type 4, except as herein. Backfill to top of pipe shall be compacted to 95 percent 698 maximum density. Plastic piping shall have bedding to spring ipe. Provide ASTM D 2321 materials as follows: a. Class I: Angular, 0.25 to 1.5 inches, graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells. b. Class II: Coarse sands and gravels with maximum particle size of 1.5 inches, including various graded sands and gravels containing small percentages of fines, generally granular and noncohesive, either wet or dry. Soil Types GW, GP, SW, and SP are included in tthis class as specified in ASTM D 2487. 2.3.1 Sand Clean, coarse -grained sand classified in accordance with the NCDOT State Standard or by ASTM D 2487 for bedding and backfill as indicated. ' 2.3.2 Gravel Clean, coarsely graded natural gravel, crushed stone or a combination thereof in accordance with the NCDOT or having a classification of GW in accordance with ASTM D 2487 for bedding and backfill as indicated. SECTION 31 23 00.00 20 Page 6 r MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A I 2.4 BORROW Obtain borrow materials required in excess of those furnished from excavations from sources outside of Government property. 2.5 BACKFILL FOR UNDERDRAINAGE SYSTEMS Clean sand, crushed rock, or gravel meeting the following requirements: a. Perforated or Slotted -Wall Pipe: Backfill meeting requirements of Type I material as specified in Table 1. b. Open Joint Pipe: Type III backfill consisting of both Type I and Type II materials as specified in Table 1. C. Blind or French Drains: Backfill consisting of Type II material as specified in Table 1. d. Any Type Drain Used With Filter Fabric: Clean gravel or crushed stone or gravel conforming to ASTM C 33 coarse aggregate grading size 57, 67, or 7. TABLE 1 Type I Type II Type III Gradation E 11 Gradation 57 Gradation ASTM C 33 ASTM C 33 ASTM D 422 Sieve Size Percent Passing Percent Passing Percent Passing 1.5 inches -- 100 1 inch -- 90 - 100 3/8 inch 100 25 - 60 No. 4 95 - 100 5 - 40 No. 8 -- 0 - 20 No. 16 45 - 80 No. 50 10 - 30 No. 100 0 - 10 -- 2.6 FILTER FABRIC Provide a pervious sheet of polyester, nylon, glass or polypropylene, ultraviolet resistant filaments woven, spun bonded, fused, or otherwise manufactured into a nonraveling fabric with uniform thickness and strength. Fabric shall have the following manufacturer certified minimum average roll properties as determined by ASTM D 4759: Class A Class B a. Grab tensile strength (ASTM D 4632) min. 180 80 lbs. machine and transversed direction b. Grab elongation (ASTM D 4632) min. 15 15 percent machine and transverse direction C. Puncture resistance (ASTM D 4833) min. 80 25 lbs. SECTION 31 23 00.00 20 Page 7 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 I I 11 M e f 0i h Mullen burst strength (ASTM D 3786) Trapezoidal Tear (ASTM D 4533) Apparent Opening Size (ASTM D 4751) Class A min. 290 Class B 130 psi. min. 50 25 lbs. See Criteria Below (1) Soil with 50 percent or less particles by weight passing US No. 200 Sieve, ADS less than 0.6 mm (greater than #30 US Std. Sieve) (2) Soil with more than 50 percent particles by weight passing US No. 200 Sieve, ADS less than 0.297 mm (greater than 450 US Std. Sieve) Permeability (ASTM D 4491) Ultraviolet Degradation (ASTM D 4355) 1 2.7 MATERIAL FOR PIPE CASING k fabric greater than k Soil 70 percent Strength retained at 150 hours 2.7.1 Casing Pipe ASTM A 139, Grade B, or ASTM A 252, Grade 2, smooth wall pipe. Casing size shall be of the outside diameter and wall thickness as indicated. ' Protective coating is not required on casing pipe. 2.7.2 Wood Supports Treated Yellow Pine or Douglas Fir, rough, structural grade. Provide wood with nonleaching water -borne pressure preservative (ACA or CCA) and treatment conforming to AWPA P5 and AWPA C2, respectively. Secure wood ' supports to carrier pipe with stainless steel or zinc -coated steel bands. 2.8 MATERIAL FOR RIP -RAP Filter fabric and rock conforming to these DOT for construction indicated. 2.8.1 Bedding Material Consisting of sand, gravel, or crushed rock, well graded, or poorly graded with a maximum particle size of 2 inches. Material shall be composed of tough, durable particles. Fines passing the No. 200 standard sieve shall 1 have a plasticity index less than six. 2.8.2 Grout Composed of cement, water, an air -entraining admixture, and sand mixed in proportions of one part portland cement to two parts of sand, sufficient water to produce a workable mixture, and an amount of admixture which will entrain sufficient air to produce durable grout, as determined by the Contracting Officer. Mix grout in a concrete mixer. Mixing time shall be sufficient to produce a mixture having a consistency permitting gravity flow into the interstices of the rip -rap with limited spading and brooming. SECTION 31 23 00.00 20 Page 8 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel s India Co CL0701A ' 2.8.3 Rock Rock fragments sufficiently durable to ensure permanence in the structure and the environment in which it is to be used. Rock fragments shall be free from cracks, seams, and other defects that would increase the risk of deterioration from natural causes. The size of the fragments shall be such that no individual fragment exceeds a weight of 150 pounds and that no more than 10 percent of the mixture, by weight, consists of fragments weighing 2 pounds or less each. Specific gravity of the rock shall be a minimum of 2.50. The inclusion of more than trace 1 percent quantities of dirt, sand, clay, and rock fines will not be permitted. 2.9 BURIED WARNING AND IDENTIFICATION TAPE Metallic core or metallic -faced, acid- and alkali -resistant, polyethylene plastic warning tape manufactured specifically for warning and identification of buried utility lines. Provide tape on rolls, 3 inch minimum width, color coded as specified below for the intended utility with warning and identification imprinted in bold black letters continuously over the entire tape length. Warning and identification to read, "CAUTION, BURIED (intended service) LINE BELOW" or similar wording. Color and printing shall be permanent, unaffected by moisture or soil. Warning Tape Color Codes Yellow: Electric Yellow: Gas, Oil; Dangerous Materials Orange: Telephone and Other Communications Blue: Water Systems Green: Sewer Systems White: Steam Systems Gray: Compressed Air 2.9.1 Warning Tape for Metallic Piping Acid and alkali -resistant polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of tape shall be 0.003 inch. Tape shall have a minimum strength of 1500 psi lengthwise, and 1250 psi crosswise, with a maximum 350 percent elongation. 2.9.2 Detectable Warning Tape for Non -Metallic Piping Polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of the tape shall be 0.004 inch. Tape shall have a minimum strength of 1500 psi lengthwise and 1250 psi crosswise. Tape shall be manufactured with integral wires, foil backing, or other means of enabling detection by a metal detector when tape is buried up to 3 feet deep. Encase metallic element of the tape in a protective jacket or provide with other means of corrosion protection. 2.10 DETECTION WIRE FOR NON-METALLIC PIPING Detection wire shall be insulated single strand, solid copper with a minimum of 12 AWG. SECTION 31 23 00.00 20 Page 9 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A PART 3 EXECUTION 3.1 PROTECTION �I 3.1.1 Drainage and Dewatering Provide for the collection and disposal of surface and subsurface water encountered during construction. 3.1.1.1 Drainage So that construction operations progress successfully, completely drain construction site during periods of construction to keep soil materials sufficiently dry. The Contractor shall establish/construct storm drainage features (ponds/basins) at the earliest stages of site development, and throughout construction grade the construction area to provide positive surface water runoff away from the construction activity and/or provide temporary ditches, swales, and other drainage features and equipment as required to maintain dry soils, prevent erosion and undermining of foundations. When unsuitable working platforms for equipment operation and unsuitable soil support for subsequent construction features develop, remove unsuitable material and provide new soil material as specified herein. It is the responsibility of the Contractor to assess the soil and ground water conditions presented by the plans and specifications and to employ necessary measures to permit construction to proceed. Excavated slopes and backfill surfaces shall be protected to prevent erosion and sloughing. Excavation shall be performed so that the site, the area immediately surrounding the site, and the area affecting operations at the site shall be continually and effectively drained. 3.1.1.2 Dewatering Groundwater flowing toward or into excavations shall be controlled to prevent sloughing of excavation slopes and walls, boils, uplift and heave in the excavation and to eliminate interference with orderly progress of construction. French drains, sumps, ditches or trenches will not be permitted within 3 feet of the foundation of any structure, except with specific written approval, and after specific contractual provisions for restoration of the foundation area have been made. Control measures shall be taken by the time the excavation reaches the water level in order to ' maintain the integrity of the in situ material. While the excavation is open, the water level shall be maintained continuously, at least 2 feet below the working level. Operate dewatering system continuously until construction work below existing water levels is complete. Submit performance records weekly. Measure and record performance of dewatering system at same time each day by use of observation wells or piezometers installed in conjunction with ' the dewatering system. 3.1.2 Underground Utilities rLocation of the existing utilities indicated is approximate. The Contractor shall physically verify the location and elevation of the existing utilities indicated prior to starting construction. The Contractor shall contact the Public Works Department for assistance in locating existing utilities. The Contractor shall scan the construction site with electromagnetic and sonic equipment and mark the surface of the ground where existing underground utilities are discovered. SECTION 31 23 00.00 20 Page 10 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , 3.1.3 Machinery and Equipment Movement of construction machinery and equipment over pipes during construction shall be at the Contractor's risk. Repair, or remove and provide new pipe for existing or newly installed pipe that has been displaced or damaged. ' 3.2 SURFACE PREPARATION 3.2.1 Clearing and Grubbing Unless indicated otherwise, remove trees, stumps, logs, shrubs, brush and vegetation and other items that would interfere with construction ' operations within the within lines 5 feet outside of each building and structure line. Remove stumps entirely. Grub out matted roots and roots over 2 inches in diameter to at least 18 inches below existing surface. 3.2.2 Stripping Strip suitable soil from the site where excavation or grading is indicated and stockpile separately from other excavated material. Material unsuitable for use as topsoil shall be wasted. Locate topsoil so that the material can be used readily for the finished grading. Where sufficient existing topsoil conforming to the material requirements is not available on site, provide borrow materials suitable for use as topsoil. Protect topsoil and keep in segregated piles until needed. 3.2.3 Unsuitable Material Remove vegetation, debris, decayed vegetable matter, sod, mulch, and aw rubbish underneath paved areas or concrete slabs. 3.3 EXCAVATION t Excavate to contours, elevation, and dimensions indicated. Reuse excavated materials that meet the specified requirements for the material type ' required at the intended location. Keep excavations free from water. Excavate soil disturbed or weakened by Contractor's operations, soils softened or made unsuitable for subsequent construction due to exposure to weather. Excavations below indicated depths will not be permitted except ' to remove unsatisfactory material. Unsatisfactory material encountered below the grades shown shall be removed as directed. Refill with select material and compact to 95 percent of ASTM D 698 maximum density. Unless specified otherwise, refill excavations cut below indicated depth with select material and compact to 95 percent of ASTM D 698 maximum density. Satisfactory material removed below the depths indicated, without specific direction of the Contracting Officer, shall be replaced with satisfactory' materials to the indicated excavation grade; except as specified for spread footings. Determination of elevations and measurements of approved overdepth excavation of unsatisfactory material below grades indicated shall be done under the direction of the Contracting Officer. 3.3.1 Structures With Spread Footings Ensure that footing subgrades have been inspected and approved by the Contracting Officer prior to concrete placement. Fill over excavations with concrete during foundation placement. ' SECTION 31 23 00.00 20 Page 11 ' IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 3.3.2 Pipe Trenches Excavate to the dimension indicated. Grade bottom of trenches to provide uniform support for each section of pipe after pipe bedding placement. Tamp if necessary to provide a firm pipe bed. Recesses shall be excavated to accommodate bells and joints so that pipe will be uniformly supported for the entire length. Rock, where encountered, shall be excavated to a depth of at least 6 inches below the bottom of the pipe. 3.3.3 Hard Material and Rock Excavation Remove hard material and rock to elevations indicated in a manner that will leave foundation material in an unshattered and solid condition. Roughen level surfaces and cut sloped surfaces into benches for bond with concrete. Protect shale from conditions causing decomposition along joints or r cleavage planes and other types of erosion. Removal of hard material and rock beyond lines and grades indicated will not be grounds for a claim for ' additional payment unless previously authorized by the Contracting Officer. Excavation of the material claimed as rock shall not be performed until the material has been cross sectioned by the Contractor and approved by the Contracting Officer. Common excavation shall consist of all excavation not classified as rock excavation. 3.3.4 Excavated Materials Satisfactory excavated material required for fill or backfill shall be placed in the proper section of the permanent work required or shall be separately stockpiled if it cannot be readily placed. Satisfactory material in excess of that required for the permanent work and all unsatisfactory material shall be disposed of as specified in Paragraph "DISPOSITION OE SURPLUS MATERIAL." 3.3,1 Final Grade of Surfaces to Support Concrete Excavation to final grade shall not be made until just before concrete is to be placed. Only excavation methods that will leave the foundation rock �I in a solid and unshattered condition shall be used. Approximately level surfaces shall be roughened, and sloped surfaces shall be cut as indicated into rough steps or benches to provide a satisfactory bond. Shales shall be protected from slaking and all surfaces shall be protected from erosion resulting from ponding or flow of water. 3.4 SUBGRADE PREPARATION Unsatisfactory material in surfaces to receive fill or in excavated areas shall be removed and replaced with satisfactory materials as directed by the Contracting Officer. The surface.shall be scarified to a depth of 6 inches before the fill is started. Sloped surfaces steeper than 1 vertical to 4 horizontal shall be plowed, stepped, benched, or broken up so that the fill material will bond with the existing material. When subgrades are less than the specified density, the ground surface shall be broken up to a minimum depth of 6 inches, pulverized, and compacted to the specified density. When the subgrade is part fill and part excavation or natural ground, the excavated or natural ground portion shall be scarified to a depth of 12 inches and compacted as specified for the adjacent fill. Material shall not be placed on surfaces that are muddy, frozen, or contain frost. Compaction shall be accomplished by sheepsfoot rollers, pneumatic -tired rollers, steel -wheeled rollers, or other approved equipment ' well suited to the soil being compacted. Material shall be moistened or SECTION 31 23 00.00 20 Page 12 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' aerated as necessary to provide the moisture content that will readily facilitate obtaining the specified compaction with the equipment used. Minimum subgrade density shall be as specified herein. 3.5 SUBGRADE FILTER FABRIC Place synthetic fiber filter fabric as indicated directly on prepared subgrade free of vegetation, stumps, rocks larger than 2 inches diameter and other debris which may puncture or otherwise damage the fabric. Repair damaged fabric by placing an additional layer of fabric to cover the damaged area a minimum of 3 feet overlap in all directions. Overlap fabric at joints a minimum of 3 feet. Obtain approval of filter fabric installation before placing fill or backfill. Place fill or backfill on fabric in the direction of overlaps and compact as specified herein. Follow manufacturer's recommended installation procedures. 3.6 FILLING AND BACKFILLING Fill and backfill to contours, elevations, and dimensions indicated. Compact each lift before placing overlaying lift. 3.6.1 Common Fill Placement Provide for general site. Place in 6 inch lifts. Compact areas not accessible to rollers or compactors with mechanical hand tampers. Aerate material excessively moistened by rain to a satisfactory moisture content Finish to a smooth surface by blading, rolling with a smooth roller, or both. 3.6.2 Backfill and Fill Material Placement Provide for paved areas and under concrete slabs, except where select material is provided. Place in 6 inch lifts. Do not place over wet or frozen areas. Place backfill material adjacent to structures as the structural elements are completed and accepted. Backfill against concrete only when approved. Place and compact material to avoid loading upon or against the structure. 3.6.3 Select Material Placement Provide under porous fill of structures not pile supported. Place in 6 inch lifts. Do not place over wet or frozen areas. Backfill adjacent to structures shall be placed as structural elements are completed and accepted. Backfill against concrete only when approved. Place and compact material to avoid loading upon or against structure. 3.6.4 Backfill and Fill Material Placement Over Pipes and at Walls Backfilling shall not begin until construction below finish grade has been approved, underground utilities systems have been inspected, tested and approved, forms removed, and the excavation cleaned of trash and debris. Backfill shall be brought to indicated finish grade. Where pipe is coated or wrapped for protection against corrosion, the backfill material up to an elevation 2 feet above sewer lines and 1 foot above other utility lines shall be free from stones larger than 1 inch in any dimension. Heavy equipment for spreading and compacting backfill shall not be operated closer to foundation or retaining walls than a distance equal to the height of backfill above the top of footing; the area remaining shall be compacted in layers not more than 4 inches in compacted thickness with power -driven SECTION 31 23 00.00 20 Page 13 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' hand tampers suitable for the material being compacted. Backfill shall be placed carefully around pipes or tanks to avoid damage to coatings, wrappings, or tanks. Backfill shall not be placed against foundation walls �prior to 7 days after completion of the walls. As far as practicable, backfill shall be brought up evenly on each side of the wall and sloped to drain away from the wall. ' 3.6.5 Porous Fill. Placement Provide under floor and area -way slabs on a compacted subgrade. Place in 9 inch lifts with a minimum of two passes of a hand -operated plate -type vibratory compactor. 3.6.6 Trench Backfilling rBackfill as rapidly as construction, testing, and acceptance of work permits. Place and compact backfill under structures and paved areas in 6 inch lifts to top of trench and in 6 inch lifts to one foot over pipe outside structures and paved areas. 3.7 BORROW �Where satisfactory materials are not available in sufficient quantity from required excavations, approved borrow materials shall be obtained as specified herein. 3.8 BURIED WARNING AND IDENTIFICATION TAPE Provide buried utility lines with utility identification tape. Bury tape 12 inches below finished grade; under pavements and slabs, bury tape 6 inches below top of subgrade. 3.9 BURIED DETECTION WIRE 1 Bury detection wire directly above non-metallic piping at a distance not to exceed 12 inches above the top of pipe. The wire shall extend continuously and unbroken, from manhole to manhole. The ends of the wire shall terminate inside the manholes at each end of the pipe, with a minimum of 3 feet of wire, coiled, remaining accessible in each manhole. The wire shall remain insulated over it's entire length. The wire shall enter manholes between the top of the corbel and the frame, and extend up through the chimney seal between the frame and the chimney seal. For force mains, the wire shall terminate in the valve pit at the pump station end of the pipe. 3.10 COMPACTION Determine in -place density of existing subgrade; if required density exists, no compaction of existing subgrade will be required. Density ' requirements specified herein are for cohesionless materials. When cohesive materials are encountered or used, density requirements may be reduced by 5 percent. 3.10.1 General Site Compact underneath areas designated for vegetation and areas outside the 5 foot line of the paved area or structure to 90 percent of ASTM D 698. M SECTION 31 23 00.00 20 Page 14 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel s India Co. CL0701A 3.10.2 Structures, Spread Footings, and Concrete Slabs Compact top 12 inches of subgrades to 95 percent of ASTM D 698. Compact select material to 95 percent of ASTM D 698, 3.10.3 Adjacent Area Compact areas within 5 feet of structures to 90 percent of ASTM D 698. 3.10.4 Paved Areas Compact top 12 inches of subgrades to 95 percent of ASTM D 698. Compact fill and backfill materials to 95 percent of ASTM D 698. 3.11 PIPELINE CASING UNDER PAVEMENT Provide new smooth wall steel pipeline casing under pavement by the boring and jacking method of installation. Provide each new pipeline casing, where indicated and to the lengths and dimensions shown, complete and suitable for use with the new piped utility as indicated. 3.11.1 Earthwork for Pipeline Casings Provide excavation, sheet piling, shoring, dewatering, and backfilling for pipeline casings under this section. 3.11.2 Steel Cased Pipelines Install pipeline casing by dry boring and jacking method as follows: 3.11.2.1 Hole for Pipeline Casing Mechanically bore holes and case through the soil with a cutting head on a continuous auger mounted inside the casing pipe. Weld lengths of pipe together in accordance with AWS D1.1/D1.1M. Do not use water or other fluids in connection with the boring operation. 3.11.2.2 Cleaning Clean inside of the pipeline casing of dirt, weld splatters, and other foreign matter which would interfere with insertion of the piped utilities by attaching a pipe cleaning plug to the boring rig and passing it through the pipe. 3.11.2.3 Piped Utilities Provide in casing using wood supports adjusted to obtained grades and elevations indicated. 3.11.2.4 End Seals After installation of piped utilities in pipeline casing, provide , watertight end seals at each end of pipeline casing between pipeline casing and piping utilities. Provide watertight end seals as indicated. 3.12 SPECIAL EARTHWORK REQUIREMENTS FOR SUBSURFACE DRAINS Excavate to dimensions indicated. Provide a bedding surface of no more ' than one inch of sand and place on compacted native soil as indicated. SECTION 31 23 00.00 20 Page 15 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Backfill around and over the pipes after pipe installation has been approved. Place special granular filter material in 6 inch lifts and compact with mechanical, vibrating plate tampers or rammers until no further consolidation can be achieved. Compact Backfill overlying the special granular filter material as specified for adjacent or overlying work. 3.12.1 Granular Backfill Without Filter Fabric 3.12.1.1 Perforated or Slotted Wall Pipe Place granular material as pipe is laid and extend fit for a minimum of one ,j pipe diameter on each side of and 18 inches above the top of the pipe. Place a layer of kraft paper, on top of granular filter before continuing with the backfill. 3.12.1.2 Open -Joint Pipe Place both types of granular material specified as pipe is laid forming an aggregate filter around the pipe. Provide Type II material to envelope the pipe a minimum of one-half the pipe diameter or twice the maximum aggregate size, whichever is larger, on each side and on top of the pipe. Place Type I material next to and on top of the Type II material to provide a total fill extending at least one pipe diameter on each side of and 18 inches above the top of the pipe. Place a layer of kraft paper, on top of the granular filter before continuing with the backfill. 3.12.2 Granular Backfill Using Filter Fabric 3.12.2.1 Perforated or Slotted Wall Pipes Wrap one layer of filter fabric around pipe in such a manner that longitudinal overlaps are in unperforated or unslotted quadrants of the pipe. Overlap fabric a minimum of 2 inches. Secure fabric to pipe so that backfill material does not infiltrate through overlaps. Place granular material and extend it for one pipe diameter, minimum of 6 inches on each side of and 18 inches above top of pipe. Place a layer of filter fabric on �I top of granular filter before continuing with backfill. 3.12.2.2 Open -Joint Pipe Wrap one layer of filter fabric around pipe joints overlapping a minimum of 2 inches in the longitudinal direction and extending at least 6 inches on both sides of the joint. Secure fabric to pipe so that backfill material does not infiltrate through overlaps. Place granular material specified and extend it for a minimum of one pipe diameter on each side of and 18 inches above top of pipe. Place a layer of filter fabric on top of '. granular filter before continuing with backfill. 3.12.2.3 Blind or French Drains , Install filter cloth in trenches with smoothly graded sides and bottom, free of cavities or projecting rocks. Lay the cloth flat but not stretched and secure with anchor pins. Place filter cloth so that drain water must pass through the cloth into the specified granular filter material. Overlap ends at least of 12 inches. Place backfill on filter cloth in the direction of overlaps. Where fabric is damaged, place a new piece of filter cloth over damaged area and overlap at least of 12 inches in every direction. SECTION 31 23 00.00 20 Page 16 r MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Cc CL0701A ' 3.13 RIP -RAP CONSTRUCTION Construct rip -rap on filter fabric in accordance with NCDOT State Standard, in the areas indicated. 3.13.1 Preparation Trim and dress indicated areas to conform to cross sections, lines and grades shown within a tolerance of 0.1 foot. 3.13.2 Bedding Placement Spread bedding material uniformly to a thickness of at least 3 inches on prepared subgrade as indicated. 3.13.3 Stone Placement Place rock for rip -rap on prepared bedding material to produce a well graded mass with the minimum practicable percentage of voids in conformance with lines and grades indicated. Distribute larger rock fragments, with dimensions extending the full depth of the rip -rap throughout the entire mass and eliminate "pockets" of small rock fragments. Rearrange individual pieces by mechanical equipment or by hand as necessary to obtain the distribution of fragment sizes specified above. 3.14 FINISH OPERATIONS 3.14.1 Grading Finish grades as indicated within one -tenth of one foot. Grade areas to drain water away from structures. Maintain areas free of trash and debris. For existing grades that will remain but which were disturbed by Contractor's operations, grade as directed. 3.14.2 Topsoil and Seed Provide as specified in Section 02 82 30 RE-ESTABLISHING VEGETATION. 3.14.3 Protection of Surfaces Protect newly backfilled, graded, and topsoiled areas from traffic, erosion, and settlements that may occur. Repair or reestablish damaged grades, elevations, or slopes. 3.15 DISPOSITION OF SURPLUS MATERIAL Remove from Government property surplus or other soil material not required or suitable for filling or backfilling, and brush, refuse, stumps, roots, and timber. 3.16 FIELD QUALITY CONTROL 3.16.1 Sampling Take the number and size of samples required to perform the following tests 1 SECTION 31 23 00.00 20 Page 17 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 3.16.2 Testing i Perform one of each of the following tests for each material used. Provide additional tests for each source change. 3.16.2.1 Fill and Backfill Material Testing Test fill and backfill material in accordance with ASTM C 136 for conformance to ASTM D 2987 gradation limits; ASTM D 1140 for material finer than the No. 200 sieve; ASTM D 4318 for liquid limit and for plastic limit; �. ASTM D 698 or ASTM D 1557 for moisture density relations, as applicable. 3.16.2.2 Select Material Testing Test select material in accordance with ASTM C 136 for conformance to ASTM D 2487 gradation limits; ASTM D 1140 for material finer than the No. ' 200 sieve; ASTM D 698 or ASTM D 1557 for moisture density relations, as applicable. 3.16.2.3 Porous Fill Testing Test porous fill in accordance with ASTM C 136 for conformance to gradation specified in ASTM C 33. 3.16.2.4 Density Tests Test density in accordance with ASTM D 1556, or ASTM D 2922 and ASTM D 3017. When ASTM D 2922 and ASTM D 3017 density tests are used, verify density test results by performing an ASTM D 1556 density test at a location already ASTM D 2922 and ASTM D 3017 tested as specified herein. Perform an ASTM D 1556 density test at the start of the job, and for every 10 ASTM D 2922 and ASTM D 3017 density tests thereafter. Test each lift at randomly selected locations every 2000 square feet of existing grade in fills for structures and concrete slabs, and every 2500 square feet for other fill areas and every 2000 square feet of subgrade in cut. Include density test results in daily report. a. Bedding and backfill in trenches: One test per 50 linear feet in each lift. 3.16.2.5 Moisture Content Tests In the stockpile, excavation or borrow areas, a minimum of two tests per day per type of material or source of materials being placed is required during stable weather conditions. During unstable weather, tests shall be made as dictated by local conditions and approved moisture content shall be tested in accordance with ASTM D 2216. Include moisture content test results in daily report. -- End of Section -- SECTION 31 23 00.00 20 Page 18 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A I SECTION 32 10 00 BITUMINOUS CONCRETE PAVEMENT 07/06 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO) AASHTO T 230 (1968; R 2000) Determining Degree of Pavement Compaction of Bituminous Aggregate Mixtures AASHTO T 30 (1993; R 1998) Mechanical Analysis of Extracted Aggregate ASTM INTERNATIONAL (ASTM) ASTM D 1559 (1989) Resistance to Plastic Flow of Bituminous Mixtures Using Marshall Apparatus ASTM D 2172 (2001el) Quantitative Extraction of Bitumen from Bituminous Paving Mixtures ASTM D 2950 (1991; R 1997) Density of Bituminous Concrete in Place by Nuclear Methods ASTM D 4552 (1986; R 2004) Classifying Hot -Mix Recycling Agents ASTM D 4887 (1989; R 2003) Preparation of Viscosity Blends for Hot Recycled Bituminous Materials ASTM D 5106 (1991; R 2003) Steel Slag Aggregates for Bituminous Paving Mixtures ASTM D 5505 (1994; R 2001) Classifying Emulsified Recycling Agents ASTM D 6155 (1997; R 2001) Nontraditional Coarse Aggregates for Bituminous Paving Mixtures ASTM D 6270 (1998; R 2004) Use of Scrap Tires in Civil Engineering Applications U.S. GENERAL SERVICES ADMINISTRATION (GSA) FS TT-P-115 (Rev F) Paint, Traffic (Highway, White and Yellow) SECTION 32 10 00 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A U.S. GREEN BUILDING COUNCIL (USGSC) LEED (2002; R 2005) Leadership in Energy and Environmental Design(tm) Green Building Rating System for New Construction (LEED-NC) 1.2 RELATED SECTIONS i Pervious pavement systems shall use Section 32 11 24 GRADED CRUSHED AGGREGATE BASE COURSE FOR PERVIOUS PAVEMENT, and Section 32 10 00 BITUMINOUS CONCRETE PAVEMENT in addition to this section. 1.3 SUBMITTALS Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-03 Product Data Precast car stops; (LEED) � Aggregate; (LEED) Asphalt cement; (LEED) Submit documentation indicating percentage of post-industrial and post -consumer recycled content per unit of product. Indicate relative dollar value of recycled content products to total dollar value of products included in project. Local/Regional Materials; (LEED) " Submit documentation indicating distance between manufacturing facility and the project site. Indicate distance of raw material origin from the project site. Indicate relative dollar value of local/regional materials to total dollar value of products included in project. Albedo; (LEED) Provide information identifying the reflectance of the pavement. ' SD-04 Samples Field -Constructed Mockup Uncompacted mix Pavement cores ' SD-06 Test Reports Trial batch reports Mix design SECTION 32 10 00 Page 2 1f MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I Asphalt concrete Density Thickness Straightedge test Submit reports for testing specified under paragraph entitled "Field Quality Control." SD-07 Certificates Asphalt mix delivery record Asphalt concrete and material sources Obtain approval of the Contracting Officer for materials and material sources 2 days prior to the use of such material in the work. Asphalt concrete Curbs Submit certificates, signed by the producer, that paving materials and incidental construction items conform to specification requirements. 1.4 QUALITY ASSURANCE 1.4.1 Modification of References Where term "Engineer" is used in SHS it shall be construed to mean Contracting Officer. Where term "state" is used, it shall mean "Federal Government". 1.4.2 Mix Delivery Record Data Record and submit the following information to each load of mix delivered to the job site. Submit within one day after delivery on Government -furnished forms: a. Truck No: b. Time In: C. Time Out: d. Tonnage and Discharge Temperature: e. Mix Type: f. Location: g. Stations Placed: SECTION 32 10 00 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.4.3 Trial Batch Submit current bituminous design reports for all mix types proposed for use �on the project. 1.4.4 Mix Design Submit results of laboratory tests performed on each mix design. Testing shall have been accomplished not more than one year prior to date of material placement. 1.4.5 Field -Constructed Mockup Install minimum 225 square feet to demonstrate typical joints, surface finish, texture, color, permeability, and standard of workmanship. When Contracting Officer determines that mockup does not meet requirements, demolish and remove it from the site and install another until the mockup is accepted. Keep accepted mockup undisturbed during construction as a standard for judging completed paving. Accepted mockup may be incorporated into final work when approved by Contracting Officer. 1.5 ENVIRONMENTAL REQUIREMENTS Do not produce or place bituminous concrete when the weather is rainy or foggy, when the base course is frozen or has excess moisture, or when the ambient temperature is less than 40 degrees F in the shade away from artificial heat. 1.6 SUSTAINABLE DESIGN REQUIREMENTS ti 1.6.1 Local/Regional Materials � Use materials or products extracted, harvested, manufactured, within a 500 mile radius from the or recovered, as project site, if well as available from a minimum of three sources. 121 PART 2 PRODUCTS 2.1 ASPHALT CONCRETE Provide asphalt concrete in accordance with the applicable requirements of the NCDOT, except where specified otherwise. Recycled asphalt pavement material may be used as permitted by NCDOT. i 2.1.1 Albedo Installed system shall have a minimum solar reflectance of 0.3. 2.1.2 Permeability Installed system shall have a minimum permeability rate of 60 percent. i� 2.2 SUBBASE Materials for construction Standard. of the subbase shall be in accordance with NCDOT 11 SECTION 32 10 00 Page 4 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Cc CL0701A 1 2.3 BASE COURSE Mmaterials for construction of the base course shall be in accordance with NCDOT Standard. 2.4 SURFACE COURSE Materials for construction of the surface course shall be in accordance with NCDOT Standard. 2.5 STRIPING Paint shall conform to FS TT-P-115, Types I, or II 2.6 CURBS Materials for construction of curbs shall be in accordance with NCDOT Standards. 2.7 PRECAST CAR STOPS Provide car stops to the profile and size indicated. Manufacture with air entrained concrete having a minimum compressive strength of 3,000 psi at 28 days, with two No. 4 reinforcing rods located at mid -point of its cross section and with two galvanized sleeves for anchoring. Concrete shall contain a minimum of 20 percent fly ash 25 percent slag. 2.8 COMPOSITION OF MIXTURE REQUIREMENTS 2.8.1 Mixture Properties Gradation of mineral aggregate shall be as specified. Percentage of bituminous material provided in the bituminous mixtures shall be within the limits specified. Mixtures shall have the following physical properties: Test Prooertv Values Stability (50 Blows) Not less than 1000 pounds Flow (0.01 inch) Not more than 20 nor less than 8 Percent Air Voids Not less than 3 nor more than 8 for binder course; not less than 3 nor more than 5 for wearing course Percent Voids in See Table I Mineral Aggregates TABLE I MINIMUM PERCENT VOIDS IN MINERAL AGGREGATE (VMA) U.S.A. Standard Nominal Maximum Minimum VMA Sieve Designation Particle Size, Inch Percent No. 4 0.187 18 3/8 inch 0.375 16 1/2 inch 0.500 15 3/4 inch 0.750 14 1 inch 1.000 13 SECTION 32 10 00 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 2.8.2 Aggregate 2.8.2.1 Course Aggregate Coarse aggregate shall contain a minimum of 25 percent recycled porcelain, concrete, stone, or other recycled material complying with ASTM D 6155. 2.8.2.2 Tire Comply with ASTM D 6270, Class I Fill. Tire shall be a minimum of 10 percent post -consumer recycled material, or a minimum of 20 percent post-industrial recycled material. 2.8.2.3 Slag Comply with ASTM D 5106. 2.8.3 Quantity of Bituminous Material Asphalt cement shall contain a minimum of 5 percent post -consumer recycled content, or a minimum of 20 percent pre -consumer recycled content. ' Recycling agents shall comply with ASTM D 5505, Class ER 1. Hot recycling agents shall comply with ASTM D 4552, Grade RA 75. Evaluate blends in accordance with ASTM D 4887. Mix asphalt cement with aggregates of corresponding mixes in the following proportions: ASPHALT CEMENT PERCENT BY WEIGHT OF TOTAL MIX Binder Course Wearing Course 4 to 8 5 to 9 PART 3 EXECUTION 3.1 PREPARATION 3.1.1 Excavation and Filling Excavation and filling to establish elevation of subgrade is specified in Section 31 23 00.00 20 EXCAVATION AND FILL. 3.2 CONSTRUCTION Provide construction in accordance with the applicable requirements of the NCDOT, except where indicated or specified otherwise. 3.2.1 Subgrade Preparation of subgrade shall be in accordance with the NCDOT Standard. Verify compacted subgrade, granular base, or stabilized soil is acceptable and ready to support paving and imposed loads. 3.2.2 Subbase ' Methods of construction of the subbase shall be in accordance with NCDOT Standard. SECTION 32 10 00 Page 6 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A I 3.2.3 Base Course Methods of construction of the base course shall be in accordance with NCDOT Standard. 3.2.4 Edge Restraints Install edge restraints of pervious systems per the drawings and manufacturer's recommendations. 3.2.5 Surface Course Methods of construction of the surface course shall be in accordance with NCDOT Standard. Placement will not be permitted unless the Contractor has a working asphalt thermometer on site. Install surface elevation of the pervious paving system 1/8 to 1/4 inch above adjacent drainage inlets, concrete collars, or channels. 3.2.6 Striping Provide paint striping in accordance with NCDOT Standard. Allow bituminous pavement to cure for at least 21 days before paint is applied. Pavement shall be thoroughly clean and entirely free of loose sand, stones, dust, oil, grease, water, and other substances that will be deleterious to the paint or will adversely affect the adhesion of the paint. Do not apply paint during high wind (over 15 miles per hour) or high humidity (over 70 percent). Apply paint only when ambient temperature is 40 degrees F or above and rising but not more than 95 degrees F. Dimensions and arrangement of striping shall be as indicated. Apply paint to a wet film thickness of 0.015 inch by means of conventional traffic line striping equipment. Traffic shall not be permitted to use the painted areas for a minimum of 30 minutes after painting of lines has been completed. 3.2.7 Precast Car Stops Provide car stops where indicated. Install with an anchor rod driven through each sleeve. I 3.3 FIELD QUALITY CONTROL Sample shall be taken by Contractor as specified herein. Contractor shall ' replace pavement where sample cores have been removed. Submit 2 pavement cores when using the in -place nuclear density method. 3.3.1 Sample and Core Identification Place each sample and core in a container and securely seal to prevent loss of material. Tag each sample for identification. Tag shall contain the following information: a. Contract No. b. Sample No. C. Quantity ' d. Date of Sample e. Sample Description ' SECTION 32 10 00 Page 7 ' 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' f. Source/Location/Stations Placed/depth below the finish grade g. Intended Use h. Thicknesses of various lifts placed 3.3.2 Testing 3.3.2.1 Bituminous Mix Testing ' Take two samples per day per mix type at plant or from truck. Test uncompacted mix for extraction in accordance with ASTM D 2172 and sieve analysis in accordance with AASHTO T 30. Test samples for stability and flow in accordance with ASTM D 1559. When two consecutive tests fail to meet requirements of specifications, cease placement operations and test a new trial batch prior to resumption of placement operations. Submit 2 per 1 day of each mix type. When two tests on uncompacted mix fail submit new trial batch for approval. 3.3.2.2 Testing of Pavement Course ta. Density: Determine density of pavement by testing cores obtained from the binder and wearing course in accordance with AASHTO T 230. Take three cores at location designated by Contracting Officer ' for each 200 tons, or fraction thereof, of asphalt placed. Deliver cores undisturbed and undamaged to laboratory and provide test results within 48 hours of each day placement of paving materials. b. Thickness: Determine thickness of the binder and wearing course from cores taken for density test. ' C. Straightedge Test: Test compacted surface of binder course and wearing course with a straightedge as work progresses. Apply straightedge parallel with and at right angles to center line ' after final rolling. Variations in the binder course surface shall not be more than 1/4 inches from the lower edge of the 10 foot straightedge; variations in wearing course surface shall not ' be more than 1/4 from the lower edge of the 10 foot straightedge. Variations in final pervious surface shall not be more than 3/8 inch under a 10 foot straightedge. Pavement showing irregularities greater than that specified shall be corrected as ' directed by Contracting Officer. 3.3.2.3 Alternate Testing Method for Pavement Courses ' At Contractor's option the following in -place testing method may be used to determine density and thickness in lieu of testing specified above. Frequency of testing shall be the same. When in -place nuclear method to ' determine density is used, take two pavement cores at locations designated by Contracting Officer and turn over to Government to verify pavement thickness. ' a. Density: Determine density of pavement by in -place testing using Nuclear Method in accordance with ASTM D 2950. b. Thickness: Determine thickness of finished pavement by use of following equation: SECTION 32 10 00 Page 8 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A t= W 0.7sd Where t= pavement thickness, in inches. W= average weight per square yard of mixture actually used in work. d= compacted density as measured by nuclear density device. 3.4 WASTE MANAGEMENT Protect excess material from contamination and return to manufacturer, or reuse on -site for walkways, patching, ditch beds, speed bumps, or curbs. -- End of Section -- SECTION 32 10 00 Page 9 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' 1 SECTION 31 11 14 GRADED CRUSHED AGGREGATE BASE COURSE FOR PAVEMENT 07/06 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. ASTM INTERNATIONAL (ASTM) ASTM C 117 (2004) Materials Finer Than 75 micrometer (No. 200) Sieve in Mineral Aggregates by Washing ASTM C 131 (2003) Resistance to Degradation of Small -Size Coarse Aggregate by Abrasion and Impact in the Los Angeles Machine ASTM C 136 (2005) Sieve Analysis of Fine and Coarse Aggregates ASTM C 29/C 29M (1997; R 2003) Bulk Density ("Unit Weight") and Voids in Aggregate ASTM D 1556 (2000) Density and Unit Weight of Soil in Place by the Sand -Cone Method ASTM D 1557 (2002e1) Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/cu. ft. (2,700 kN-m/cu.m.)) ASTM D 1883 (1999) CBR (California Bearing Ratio) of Laboratory -Compacted Soils ASTM D 2217 (1985;R 1998) Wet Preparation of Soil Samples for Particle -Size Analysis and Determination of Soil Constants ASTM D 4318 (2000) Liquid Limit, Plastic Limit, and Plasticity Index of Soils ASTM D 75 (2003) Sampling Aggregates U.S. GREEN BUILDING COUNCIL (USGBC) LEED (2002; R 2005) Leadership in Energy and Environmental Design(tm) Green Building Rating System for New Construction (LEED-NC) SECTION 32 11 24 Page 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.2 SUBMITTALS Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-03 Product Data Aggregates; (LEED) Submit documentation indicating percentage of post-industrial and post -consumer recycled content per unit of product. Indicate relative dollar value of recycled content products to total dollar value of products included in project. Local/Regional Materials; (LEED) Submit documentation indicating distance between manufacturing facility and the project site. Indicate distance of raw material origin from the project site. Indicate relative dollar value of local/regional materials to total dollar value of products included in project. SD-06 Test Reports Gradation Bearing ratio Liquid limit Plasticity index Percentage of wear Dry weight of slag Density Gradation Smoothness Density Thickness 1.3 DELIVERY AND STORAGE Inspect materials delivered to site for damage and store as to prevent segregation and contamination. 1.4 WEATHER LIMITATIONS Do not construct base course when atmospheric temperature is below 35 degrees F or when rainfall or other weather conditions detrimentally affect the quality of the finished course. SECTION 32 11 24 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' 1.5 CONSTRUCTION EQUIPMENT Equipment shall be dependable and adequate for the purpose intended. Maintain equipment in satisfactory and safe operating condition. Subject to approval, special equipment dictated by local conditions may be used. Calibrated equipment, such as scales, batching equipment, spreaders, and similar items, shall have been recalibrated by an approved calibration laboratory within 12 months of commencing work. 1.6 SUSTAINABLE DESIGN REQUIREMENTS 1.6.1 Local/Regional Materials Use materials or products extracted, harvested, or recovered, as well as manufactured, within a 500 mile radius from the project site, if available from a minimum of three sources. PART 2 PRODUCTS 2.1 MATERIALS 2.1.1 Aggregates Consist of durable and sound crushed concrete, crushed masonry, crushed tile, crushed gravel, crushed stone, or crushed slag, free of lumps or balls of clay or other objectionable matter. Materials shall originate primarily from on -site construction waste, then from off -site construction waste, and finally from other nearby sources as needed. Aggregate material shall contain in total a minimum of 5 percent post -consumer recycled content, or a minimum of 20 percent post-industrial recycled content. Crushed stone and gravel shall be free from flat, elongated, soft, or disintegrated pieces. Crushed gravel retained on a No. 9 sieve shall have at least 90 percent by weight with at least two fractured faces and 100 percent by weight with at least one fractured face. Base course materials samples shall have a bearing ratio of at least 100 as determined by laboratory tests on a 4-day soaked specimen in accordance with ASTM D 1883; compact specimen in accordance with ASTM D 1557, Method D. Determine grain size in accordance with ASTM C 136 and amount of material finer than 200 mesh sieve in accordance with ASTM C 117. Aggregate, other than slag, shall have a percentage of wear not exceeding 90 when tested in accordance with ASTM C 131, Grading A. Slag shall be an air-cooled, blast furnace product having a dry weight of not less than 70 pounds per cubic foot when tested in accordance with ASTM C 29/C 29M and shall consist of angular fragments uniform in density and quality, reasonably free from thin, elongated pieces, dirt, or other objectionable material. Soil binder material, that portion of material passing the No. 40 sieve, shall be of such composition that the composite material conforms to the requirements specified herein. The base course shall be of such nature that it can be compacted readily with watering and rolling to a firm, stable base and shall conform to one of the following sizes: 1 I 1 1 1 I SECTION 32 11 24 Page 3 11 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A Percentage by Weight Passing Square Mesh Laboratory Sieves Size Numbers Sieves 1 2 3 2 inch 100 - - 1 1/2 inch 70-100 100 - 1 inch 1/2 inch 45-80 60-100 30-60 30-65 100 40-70 No. 4 20-50 20-50 20-50 No. 10 15-40 15-40 15-40 No. 40 5-25 5-25 5-25 No. 200 0-10 0-10 0-10 That portion of the material passing the No. 40sieve shall have a liquid 1 limit of not more than 25 and a plasticity index of not more than 5 as determined by ASTM D 4318. Prepare samples in accordance with ASTM D 2217, Procedure A. 2.1.2 Pervious Base Course Base aggregate for pervious pavement systems shall consist of aggregate as specified in paragraph Aggregates except as specified below. Material passing the No. 200 sieve is not permitted. Unevenly graded screenings and stone dust are not permitted. 2.1.2.1 Asphalt -Treated Permeable Base Asphalt binder shall be steam -refined asphalt, grade AR-8000. "Popcorn mix" aggregate shall conform to the following grading: ' Percentage by Weight Passing ' Square Mesh Laboratory Sieves Sieves Percent Passing 1 inch 100 ' 3/4 inch 90-100 112 inch 35-65 3/1 inch 20-11 No. 4 0-10 No. 8 0-5 ' 2.1.2.2 Cement -Treated Permeable Base Portland cement binder shall be Type II Modified. Pozzolan shall not be substituted for portland cement. Aggregate shall conform to the 1 inch x ' No. 4 primary nominal coarse aggregate grading, with 52 to 85 percent by weight passing through a 3/4 inch sieve. t t SECTION 32 11 24 Page 4 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Cc CL0701A 1 PART 3 EXECUTION 3.1 BASE COURSE Construct the graded aggregate base course on a prepared subgrade, as indicated. Verify compacted subgrade, granular base, or stabilized soil is acceptable and ready to support paving and imposed loads. Provide line and grade stakes for control. Place grade stakes in lanes parallel to the centerline of areas to be paved and space for string lining or other control methods. The base course shall consist of aggregate processed, deposited, spread, and compacted on a prepared surface. The Contractor shall be responsible for protection of completed areas against detrimental effects. Recondition, reshape, and recompact areas damaged by freezing, rainfall, or other weather conditions. 3.2 OPENING AND OPERATION OF PITS Perform stripping, clearing, processing, and blending in the opening of new pits and operation of existing pits as necessary to obtain acceptable material. Open pits in a manner to expose the vertical faces of the deposits for suitable working depths, following which the material shall be obtained in successive vertical cuts extending through the exposed strata. Waste strata and pockets of unsuitable materials overlaying or occurring in the deposit. Change or modify the method of operating the pits, and the processing and blending of the material when necessary to obtain material conforming to the specified requirements. Upon completion of the work, condition pits to drain readily and leave in a satisfactory condition. 3.3 MIXING OF MATERIALS Mix aggregates in a stationary or traveling plant. Proportion aggregates by weight or volume in such quantities that specified gradation, liquid limit, and plasticity index requirements are met after the base course has been placed and compacted. Incorporate, during the mixing operation, water in quantities sufficient to provide the necessary moisture content for the specified compaction. Mixing operations shall produce satisfactory uniform blending and the method of discharging into trucks shall not produce segregation. 3.4 PLACING Do not dump mixed materials in piles, but place on prepared subgrade or subbase in layers of uniform thickness with a spreader. When a compacted course 6 inches in thickness is required, place material in a single layer. When a compacted course in excess of 6 inches is required, place material in layers of equal thickness. Do not exceed 6 inches or have less than 3 inches in thickness for any compacted layer. Place layers so that when compacted, they will be true to grades or levels required with the least possible surface disturbance. Where the base course is constructed in more than one layer, clean previously constructed layers of loose and foreign matter. Maintain material water content during the placing period to obtain the compaction specified. Make adjustments in placing procedures or equipment to obtain true grades, to minimize segregation and degradation, to reduce or increase water content, and to insure a satisfactory base course. 3.4.1 Stationary -Plant Method Mix aggregates, binder material and water until a uniform homogeneous 1 1 SECTION 32 11 24 Page 5 iMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A mixture is obtained. Do not dump materials in piles; place in layers of essentially uniform thickness, not to exceed 6 inches after compaction, by an approved spreader. Tail gate spreading will be acceptable only with permission, under conditions such as where space limitations prohibit use of the spreader. ' 3.4.2 Windrow Traveling -Plant Method Place aggregates and binder materials in windrows of such cross section and proportions that, when picked up, mixed, and redeposited in windrows, the finished mixture shall conform to the specified requirements. Do not exceed the rated capacity of the traveling plant with the size of the windrow of the combined materials. Add water, in quantity sufficient to provide the necessary moisture content for compacting, to the aggregates at the time of mixing. Mix materials uniformly by the traveling plant, deposit in windrows of uniform cross section, and spread in a layer of uniform thickness to the required contour and grades. ' 3.5 COMPACTING AND FINISHING Immediately following the placing, spread the finished mixture uniformly in a layer and bring to optimum moisture content. The loose thickness and the surface of the layer shall be such that the specified density and the required thickness shall be obtained after compaction. Compact the layer with steel -faced, vibrating or pneumatic -tired rollers, or other suitable compacting equipment or combinations thereof. Continue compacting until the layer is compacted through the full depth to a field density of at least 100 percent of the maximum density at optimum moisture content tested ' in accordance with ASTM D 1511, In areas not accessible to rollers or compactors, compact the mixture with mechanical hand tampers. If the mixture is excessively moistened by rain, aerate by blade graders, or other suitable equipment. Aerate until the moisture content of the material is that needed to obtain the required density. Finish the surface of the layer by a combination of rolling and blading. Final surface shall be smooth and free from waves, irregularities, and ruts or soft yielding spots. 3.6 PROOF ROLLING On the center 25 feet of taxiways and on the center 100 feet of runways, in addition to compacting the base course to the required density, proof roll the top surface of the completed base course by making eight coverages with a heavy rubber -tired roller having four tires with each tire loaded to 30,000 pounds or more and inflated to at least 150 psi. Make four coverages over other areas to be paved, excluding the runway over -runs, blast protection areas, and shoulders. A coverage is defined as one application of one tire print over each point in the surface of the designated area. When under the action of the proof rolling, the base course yields, pumps, or otherwise fails, remove, replace with suitable materials, and recompact materials in the base course or in the underlying layers indicated to be unsatisfactory. The speed of the roller shall not exceed 5 miles per hour. Obtain approval upon completion of the proof rolling of the base course. 3.7 FINISHING AT EDGES OF BASE COURSE Place earth or other approved materials along the edges of the base course in such quantity that it will compact to the thickness of the course being constructed. When the course is being constructed in two or more layers, place material to the thickness of each layer. In each operation, allow at SECTION 32 11 24 Page 6 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A least a one foot width of the shoulder to be rolled and compacted ' simultaneously with the rolling and compacting of each layer. 3.8 FIELD QUALITY CONTROL ' Approve materials and material sources in advance of the use of such materials in the work. Replace base where samples are removed.- ' 3.8.1 Sampling 3.8.1.1 Aggregates at the Source ' Prior to production and delivery of aggregates, take at least one initial sample in accordance with ASTM D 75. Collect each sample by taking three incremental samples at random from the source material to make a composite ' sample of not less than 50 pounds. Repeat above sampling when source of material is changed or when unacceptable deficiencies or variations from specified grading of materials are found in testing. ' 3.8.1.2 During Construction Take one random sample from each 1000 tons of completed course material, but not less than one random sample per day's run. Take samples in ' accordance with ASTM D 75. 3.8.1.3 Sample Identification ' Place each sample in a clean container, securely fastened to prevent loss of material. Tag each sample for identification and with the following information: ' Contract No. Sample No. Quality Date of Sample , Sampler Source Intended Use For Testing 3.8.2 Testing ' 3.8.2.1 Aggregates Test each sample of base course material without delay. Make gradation tests from each sample in accordance with ASTM C 136. Make sieve analysis on material passing the No. 200 sieve in accordance with ASTM C 117. 3.8.2.2 Smoothness Tests ' Test with a 10 foot straightedge, applied parallel with and at right angles to the center line of the paved area. Correct deviations in the surface in , excess of 3/8 inch by loosening, adding or removing material, reshaping, watering, and compacting. The smoothness requirements specified herein apply only to the top layer when base course is constructed in more than one layer. , 3.8.2.3 Field Density Tests ASTM D 1556. Take one test for each 500 square yards of each layer of base ' SECTION 32 11 24 Page 7 I MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' course. 3.8.2.4 Laboratory Density Tests In accordance with ASTM D 1557, Method D. 3.8.2.5 Thickness Tests Measure thickness of base course at intervals such that there will be a depth measurement for at least each 500 square yards of complete base ' course. Make depth measurements by test holes, at least 3 inches in diameter, through the base course. Where base course deficiency is more than 1/2 inch, correct by scarifying, adding mixture of proper gradation, reblading, and recompacting. Where the measured thickness is more than 1/2 ' inch thicker than indicated, consider it as the indicated thickness plus 1/2 inch for determining the average. The average thickness is the average of the depth measurements and shall not underrun the thickness indicated. ' 3.9 MAINTENANCE After construction is completed, maintain the base course throughout, except where portion of the succeeding course is under construction thereon. Maintenance includes drainage, rolling, shaping, and watering, as necessary, to maintain the course in proper condition. Correct deficiencies in thickness, composition, construction, smoothness, and density, which develop during the maintenance, to conform to the requirements specified herein. Maintain sufficient moisture by light sprinkling with water at the surface to prevent a dusty condition. -- End of Section -- 1 1 1 1 1 1 SECTION 32 11 24 Page 8 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A ' 1 SECTION 33 30 00 SANITARY SEWERS 07/06 PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only. AMERICAN RAILWAY ENGINEERING AND MAINTENANCE -OF -WAY ASSOCIATION (AREMA) AREMA 1-5 (2001; R 2002) Pipelines AMERICAN WATER WORKS ASSOCIATION(AWWA) AWWA C104 (1995) Cement -Mortar Lining for Ductile -Iron Pipe and Fittings for Water AWWA C105 (2005) Polyethylene Encasement for Ductile -Iron Pipe Systems AWWA C110 (2003) Ductile -Iron and Gray -Iron Fittings, 3 In. Through 98 In.(75 mm through 1219 mm), for Water AWWA C111 (2000) Rubber -Gasket Joints for Ductile -Iron Pressure Pipe and Fittings AWWA C115 (1999) Flanged Ductile -Iron Pipe With Ductile -Iron or Gray -Iron Threaded Flanges AWWA C151 (2002) Ductile -Iron Pipe, Centrifugally Cast, for Water AWWA C153 (2000) Ductile -Iron Compact Fittings for Water Service AWWA C600 (2005) Installation of Ductile -Iron Water Mains and Their Appurtenances AWWA C605 (2005) Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water AWWA C900 (1997) Polyvinyl Chloride (PVC) Pressure Pipe, and Fabricated Fittings, 9 In. Through 12 In. (100 mm Through 300 mm), for Water Distribution AWWA M23 (2002) Manual: PVC Pipe - Design and Installation SECTION 33 30 00 Page 1 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ASME INTERNATIONAL (ASME) ASME B1.20.1 (1983; R 2001) Pipe Threads, General Purpose (Inch) ASME B16.1 (1998) Cast Iron Pipe Flanges and Flanged Fittings Classes 25, 125, and 250 ASME B18.2.2 (1987; R 2005) Square and Hex Nuts ASME B18.5.2.1M (1996; R 2003) Metric Round Head Short Square Neck Bolts ASME B18.5.2.2M (1982; R 2000) Metric Round Head Square Neck Bolts ASTM INTERNATIONAL (ASTM) ASTM A 123/A 123M (2002) Zinc (Hot -Dip Galvanized) Coatings on Iron and Steel Products ASTM A 307 (2004) Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength ASTM A 47/A 47M (2004) Ferritic Malleable Iron Castings ASTM A 48/A 48M (2003) Gray Iron Castings ASTM A 536 (1984; R 2004) Ductile Iron Castings ASTM A 563 (2004a) Carbon and Alloy Steel Nuts ASTM A 74 (2005) Cast Iron Soil Pipe and Fittings ASTM A 746 (2003) Ductile Iron Gravity Sewer Pipe ASTM C 150 (2005) Portland Cement ASTM C 270 (2005a) Mortar for Unit Masonry ASTM C 33 (2003) Concrete Aggregates ASTM C 443 (2005a) Joints for Concrete Pipe and Manholes, Using Rubber Gaskets ASTM C 478 (2003a) Precast Reinforced Concrete Manhole Sections ASTM C 564 (2003a) Rubber Gaskets for Cast Iron Soil Pipe and Fittings ASTM C 828 (2003) Low -Pressure Air Test of Vitrified Clay Pipe Lines ASTM C 923 (2002) Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and Laterals ASTM C 924 (2002) Testing Concrete Pipe Sewer Lines SECTION 33 30 00 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 by Low -Pressure Air Test Method ASTM C 94/C 94M (2004a) Ready -Mixed Concrete ASTM C 969 (2002) Infiltration and Exfiltration Acceptance Testing of Installed Precast Concrete Pipe Sewer Lines ASTM C 972 (2000) Compression -Recovery of Tape Sealant ASTM C 990 (2003a) Joints for Concrete Pipe, Manholes, and Precast Box Sections Using Preformed Flexible Joint Sealants ASTM D 1784 (2003) Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC) Compounds ASTM D 1785 (2005) Poly(Vinyl Chloride)(PVC) Plastic Pipe, Schedules 40, 80, and 120 ASTM D 2241 (2005) Poly(Vinyl Chloride) (PVC) Pressure -Rated Pipe (SUR Series) ASTM D 2321 (2005) Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity -Flow Applications ASTM D 2412 (2002) Determination of External Loading Characteristics of Plastic Pipe by Parallel -Plate Loading ASTM D 2464 (1999el) Threaded Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 ASTM D 2466 (2005) Poly(Vinyl Chloride)(PVC) Plastic Pipe Fittings, Schedule 40 ASTM D 2467 (2005) Poly(Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 60 ASTM D 2680 (2001) Acrylonitrile-Butadiene-Styrene (ABS) and Poly(Vinyl Chloride) (PVC) Composite Sewer Piping ASTM D 2751 (2005) Acrylonitrile-Butadiene-Styrene (ABS) Sewer Pipe and Fittings ASTM D 3034 (2004a) Type PSM Poly(Vinyl Chloride) (PVC) Sewer Pipe and Fittings ASTM D 3139 (1998; R 2005) Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals ASTM D 3212 (1996a; R 2003) Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals ASTM D 3350 (2002a) Polyethylene Plastics Pipe and SECTION 33 30 00 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 Fittings Materials ASTM D 4101 (2005a) Propylene Injection and Extrusion ' Materials ASTM D 412 (1998a; R 2002e1) Vulcanized Rubber and Thermoplastic Elastomers - Tension ASTM D 624 (2000e2) Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers ASTM F 477 (2002el) Elastomeric Seals (Gaskets) for Joining Plastic Pipe ASTM F 714 (2003) Polyethylene (PE) Plastic Pipe (SDR-PR) Based on Outside Diameter ' ASTM F 794 (2003) Poly(Vinyl Chloride) (PVC) Profile Gravity Sewer Pipe and Fittings Based on Controlled Inside Diameter ' ASTM F 894 (1998a) Polyethylene (PE) Large Diameter Profile Wall Sewer and Drain Pipe ASTM F 949 (2003) Poly(Viny1 Chloride) (PVC) Corrugated Sewer Pipe with a Smooth Interior and Fittings ' CAST IRON SOIL PIPE INSTITUTE (CISPI) CISPI 301 (2004) Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm Drain, Waste, and Vent Piping Applications CISPI 310 (2004) Coupling for Use in Connection with Hubless Cast Iron Soil Pipe and Fittings ' for Sanitary and Storm Drain, Waste, and Vent Piping Applications U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA) 29 CFR 1910.27 Fixed Ladders ' UNI-BELL PVC PIPE ASSOCIATION (UBPPA) UBPPA UNI-3-6 (1998) Recommended Practice for Low -Pressure Air Testing of Installed Sewer Pipe 1.2 SYSTEM DESCRIPTION ' Sewer Gravity Pipeline 1.2.1 Sanitary e Provide chloride mains and laterals (PVC) plastic of ductile -iron pipe composite or polyvinyl pipe. Provide building connections of polyvinyl chloride (PVC) plastic pipe at the Contractor's option. SECTION 33 30 00 Page 4 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1.2.2 Sanitary Sewer Pressure Lines Provide pressure lines of ductile iron pressure pipe or polyvinyl chloride (PVC) plastic pressure pipe. , 1.3 GENERAL REQUIREMENTS The construction required herein shall include appurtenant structures and ' building sewers to points of connection with the building drains 5 feet outside the building to which the sewer system is to be connected. The Contractor shall replace damaged material and redo unacceptable work at no additional cost to the Government. Backfilling shall be accomplished after ' inspection by the Contracting Officer. Before, during, and after installation, plastic pipe and fittings shall be protected from any environment that would result in damage or deterioration to the material. ' The Contractor shall have a copy of the manufacturer's instructions available at the construction site at all times and shall follow these instructions unless directed otherwise by the Contracting Officer. Solvents, solvent compounds, lubricants, elastomeric gaskets, and any ' similar materials required to install the plastic pipe shall be stored in accordance with the manufacturer's recommendation and shall be discarded if the storage period exceeds the recommended shelf life. Solvents in use shall be discarded when the recommended pot life is exceeded. ' 1.4 SUBMITTALS ' Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office ' that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: SD-01 Preconstruction Submittals ' Existing Conditions Drawings of existing conditions, as specified. ' SD-02 Shop Drawings Drawings ' Installation and As -Built drawings, as specified. Metal items , Frames, covers, and gratings Details, as specified. , SD-03 Product Data Pipeline materials ' Submit manufacturer's standard drawings or catalog cuts. SD-06 Test Reports ' Reports SECTION 33 30 00 Page 5 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A Test and inspection reports, as specified. SD-07 Certificates Portland Cement ' Certificates of compliance stating the type of cement used in manufacture of concrete pipe, fittings and precast manholes. 1.5 DELIVERY, STORAGE, AND HANDLING t1.5.1 Delivery and Storage 1.5.1.1 Piping Inspect materials delivered to site for damage; store with minimum of handling. Store materials on site in enclosures or under protective coverings. Store plastic piping and jointing materials and rubber gaskets under cover out of direct sunlight. Do not store materials directly on the ground. Keep inside of pipes and fittings free of dirt and debris. 1.5.1.2 Metal Items Check upon arrival; identify and segregate as to types, functions, and sizes. Store off the ground in a manner affording easy accessibility and not causing excessive rusting or coating with grease or other objectionable materials. 1.5.2 Handling Handle pipe, fittings, and other accessories in such manner as to ensure delivery to the trench in sound undamaged condition. Take special care not t to damage linings of pipe and fittings; if lining is damaged, make satisfactory repairs. Carry, do not drag, pipe to trench. 1.6 DRAWINGS ' a. Submit Installation Drawings showing complete detail, both plan and side view details with proper layout and elevations. ' b. Submit As -Built Drawings for the complete sanitary sewer system showing complete detail with all dimensions, both above and below grade, including invert elevation. ' C. Sign and seal As -Built Drawings by a Professional Surveyor and Mapper. Include the following statement: "All potable water lines crossed by sanitary hazard mains are in accordance with the permitted ' utility separation requirements." 1.7 EXISTING CONDITIONS ' Submit drawings of existing conditions, after a thorough inspection of the area by the Contractor in the presence of the Contracting Officer. Details shall include the environmental conditions of the site and adjacent areas. ' Submit copies of the records for verification before starting work. 1.8 INSTALLER QUALIFICATIONS ' Install specified materials by a licensed undergroun utility Contractor SECTION 33 30 00 Page 6 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A licensed for such work in the state where the work is to be performed. Installing Contractor's License shall be current and be state certified or state registered. PART 2 PRODUCTS 2.1 PIPELINE MATERIALS Pipe shall conform to the respective specifications and other requirements specified below. 2.1.1 Cast -Iron Soil Piping 2.1.1.1 Cast -Iron Hub and Spigot Soil Pipe and Fittings ASTM A 74, service with ASTM C 564 compression -type rubber gaskets. 2.1.1.2 Cast -Iron Hubless Soil Pipe and Fittings CISPI 301 with CISPI 310 coupling joints. 2.1.2 Ductile Iron Gravity Sewer Pipe and Associated Fittings 2.1.2.1 Ductile Iron Gravity Pipe and Fittings Ductile iron pipe shall conform to ASTM A 746, Thickness Class 200. Fittings shall conform to AWWA C110 or AWWA C153. Fittings with push -on joint ends shall conform to the same requirements as fittings with mechanical -joint ends, except that the bell design shall be modified, as approved by the Contracting Officer, for push -on joint. Fittings shall have strength at least equivalent to that of the pipe. Ends of pipe and fittings shall be suitable for the joints specified hereinafter. Pipe and fittings shall have cement -mortar lining conforming to AWWA C104, standard thickness. 2.1.2.2 Ductile Iron Gravity Joints and Jointing Materials Pipe and fittings shall have push -on joints or mechanical joints, except as otherwise specified in this paragraph. Mechanical joints only shall be used where indicated. Push -on joint pipe ends and fitting ends, gaskets, and lubricant for joint assembly shall conform to AWWA C111. Mechanical joint requirements for pipe ends, glands, bolts and nuts, and gaskets shall conform to AWWA C111. 2.1.3 Ductile Iron Pressure Piping 2.1.3.1 Ductile Iron Pressure Pipe and Fittings Ductile -iron pipe shall conform to AWWA C151, Thickness Class 200. Flanged pipe shall conform to AWWA C115. Fittings shall conform to AWWA C110 or AWWA C153. Fittings with push -on joint ends shall conform to the same requirements as fittings with mechanical -joint ends, except that the bell design shall be modified, as approved, for push -on joint. Fittings shall have pressure rating at least equivalent to that of the pipe. Ends of pipe and fittings shall be suitable for the joints specified hereinafter. Pipe and fittings shall have cement -mortar lining conforming to AWWA C104, standard thickness. SECTION 33 30 00 Page 7 I MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 1 1 I I C I L' I 1 1 2.1.3.2 Ductile Iron Pressure Joints and Jointing Materials a. Joints, general: Joints for pipe and fittings shall be push -on joints or mechanical joints except as otherwise specified in this paragraph. Joints shall be flanged joints where indicated. Joints made with sleeve -type mechanical coupling may be used in lieu of push -on joint. b. Push -on joints: Shape of pipe ends and fitting ends, gaskets, and lubricant for joint assembly shall conform to AWWA C111. C. Mechanical joints: Dimensional and material requirements for pipe ends, glands, bolts and nuts, and gaskets shall conform to AWWA C111. d. Flanged joints: Bolts, nuts, and gaskets for flanged connections shall be as recommended in the Appendix to AWWA C115. Flange for setscrewed flanges shall be of ductile iron, ASTM A 536, Grade 65-45-12, and shall conform to the applicable requirements of ASME B16.1, Class 250. Setscrews for setscrewed flanges shall be 190,000 psi tensile strength, heat treated, and zinc -coated steel. Gasket for setscrewed flanges shall conform to the applicable requirements for mechanical -joint gaskets specified in AWWA C111. Design of setscrewed gasket shall provide for confinement and compression of gasket when joint to adjoining flange is made. e. Joints made with sleeve -type mechanical couplings: Couplings shall be designed to couple plain -end piping by compression of a ring gasket at each end of the adjoining pipe sections. The coupling shall consist of one middle ring flared or beveled at each end to provide a gasket seat, two follower rings, two resilient tapered rubber gaskets, and bolts and nuts to draw the follower rings toward each other to compress the gaskets. The middle ring and the follower rings shall be true circular sections free from irregularities, flat spots, and surface defects; the design shall provide for confinement and compression of the gaskets. Middle ring shall be of cast-iron, and the follower rings shall be of malleable iron or ductile iron. Cast iron shall conform to ASTM A 48/A 48M and shall be not less than Class 25. Malleable iron shall conform to ASTM A 97/A 97M. Ductile iron shall conform to ASTM A 536. Gaskets shall be designed for long life and resistance to set after installation and shall meet the applicable requirements specified for gaskets for mechanical joint in AWWA C111. Bolts shall be track -head type; bolts and nuts shall be either of the following: bolts conforming to the tensile requirements of ASTM A 307, Grade A, with nuts conforming to the tensile requirements of ASTM A 563, Grade A; or round -head square -neck type bolts conforming to ASME 818.5.2.1M and ASME B18.5.2.2M with hex nuts conforming to ASME B18.2.2. Bolts shall be 5/8 inch in diameter; minimum number of bolts for each coupling shall be 6. Bolt holes in follower rings shall be of a shape to hold fast the necks of the bolts used. Sleeve -type mechanical couplings shall not be used as an optional method of jointing except where pipeline is adequately anchored to resist tension pull across the joint. I SECTION 33 30 00 Page 8 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , 2.1.4 PVC Plastic Gravity Sewer Piping , 2.1.4.1 PVC Plastic Gravity Pipe and Fittings ' ASTM D 3034, SDR 35, or ASTM F 949 with ends suitable for elastomeric gasket joints. ASTM F 794, Series 46, for ribbed sewer pipe with smooth interior, size 8 inch through 48 inch diameters. ' 2.1.4.2 PVC Plastic Gravity Joints and Jointing Material Joints shall conform to ASTM D 3212. Gaskets shall conform to ASTM F 477. 2.1.5 PVC Plastic Pressure Pipe and Associated Fittings 2.1.5.1 PVC Plastic Pressure Pipe and Fittings a. Pipe and Fittings Less Than 4 inch Diameter: Pipe, couplings and fittings shall be manufactured of materials conforming to ASTM D 1784, Class 12454B. ' (1) Screw -Joint: Pipe shall conform to dimensional requirements of ASTM D 1785, Schedule 80, with joints meeting requirements of 150 psi working pressure, 200 psi hydrostatic test pressure, unless otherwise shown or specified. Fittings for threaded pipe shall conform to requirements of ASTM D 2464, threaded to conform to the requirements of ASME B1.20.1 for use with Schedule 80 pipe and fittings. Pipe couplings when used, shall be tested as required by ASTM D 2464. (2) Push -On Joint: ASTM D 3139, with ASTM F 477 gaskets. Fittings for push -on joints shall be iron conforming to AWWA C110 or AWWA C111. Iron fittings and specials shall shall be cement -mortar lined (standard thickness) in accordance with AWWA C104. (3) Solvent Cement Joint: Pipe shall conform to dimensional requirements of ASTM D 1785 or ASTM D 2241 with joints meeting the requirements of 150 psi working pressure and 200 psi hydrostatic test pressure. Fittings for solvent cement jointing shall conform to ASTM D 2466 or ASTM D 2467. b. Pipe and Fittings 4 inch Diameter to 12 inch: Pipe shall conform to AWWA C900 and shall be plain end or gasket bell end, Pressure Class 150 (DR 18), with cast -iron -pipe -equivalent OD. Fittings shall be gray -iron or ductile -iron conforming to AWWA C110 or AWWA C153 and shall have cement -mortar lining conforming to AWWA C104, standard thickness. Fittings with push -on joint ends shall conform to the same requirements as fittings with mechanical -joint ends, except that bell design shall be modified, as approved, for push -on joint suitable for use with the PVC plastic pressure pipe specified in this paragraph. 2.1.5.2 PVC Plastic Pressure Joints and Jointing Material Joints for pipe, 4 inch to 12 inch diameter, shall be push -on joints as specified in ASTM D 3139. Joints between pipe and fittings shall be push -on joints as specified in ASTM D 3139 or shall be compression -type joints/mechanical-joints as respectively specified in ASTM D 3139 and AWWA C111. Each joint connection shall be provided with an elastomeric SECTION 33 30 00 Page 9 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 5 India Co. CL0701A gasket suitable for the bell or coupling with which it is to be used. Gaskets for push -on joints for pipe shall conform to ASTM F 477. Gaskets for push -on joints and compression -type joints/mechanical-joints for joint connections between pipe and fittings shall be as specified in AWWA C111, respectively, for push -on joints and mechanical -joints. 2.1.6 High Density Polyethylene Pipe ' ASTM F 894, Class 63, size 18 inch through 120 inch. ASTM F 714, size 4 inch through 48 inch. The polyethylene shall be certified by the resin producer as meeting the requirements of ASTM D 3350, cell Class 334433C. ' The pipe stiffness shall be greater than or equal to 1170/D for cohesionless material pipe trench backfills. Fittings for High Density Polyethylene Pipe: ASTM F 894. Joints for high density polyethylene pipe: Rubber gasket joints shall conform to ASTM C 443. 2.1.7 Piping Beneath Railroad Right -of -Way ' Where pipeline passes under the right-of-way of a commercial railroad, piping shall conform to the specifications for pipelines conveying nonflammable substances in AREMA 1-5, except as otherwise specified in this paragraph. For casing pipe provide ductile -iron pipe in lieu of cast-iron soil pipe. Ductile -iron pipe shall conform to and have strength computed in accordance with ASTM A 746. ' 2.2 CONCRETE MATERIALS 2.2.1 Cement Mortar ' Cement mortar shall conform to ASTM C 270, Type M with Type II cement. 2.2.2 Portland Cement ' Portland cement shall conform to ASTM C 150, Type II for concrete used in concrete pipe, concrete pipe fittings, and manholes and type optional with the Contractor for cement used in concrete cradle, concrete encasement, and thrust blocking. Where aggregates are alkali reactive, as determined by ' Appendix XI of ASTM C 33, a cement containing less than 0.60 percent alkalies shall be used. 2.2.3 Portland Cement Concrete Portland cement concrete shall conform to ASTM C 94/C 94M, compressive strength of 4000 psi at 28 days, except for concrete cradle and encasement or concrete blocks for manholes. Concrete used for cradle and encasement shall have a compressive strength of 2500 psi minimum at 28 days. Concrete in place shall be protected from freezing and moisture loss for 7 days. 2.3 MISCELLANEOUS MATERIALS 2.3.1 Gaskets and Connectors Gaskets for joints between manhole sections shall conform to ASTM C 443. Resilient connectors for making joints between manhole and pipes entering ' manhole shall conform to ASTM C 923 or ASTM C 990. 2.3.2 External Preformed Rubber Joint Seals ' An external preformed rubber joint seal shall be an accepted method of SECTION 33 30 00 Page 10 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A . , sealing cast iron covers to precast concrete sections to prevent ground water infiltration into sewer systems. All finished and sealed manholes constructed in accordance with paragraph entitled "Manhole Construction" shall be tested for leakage in the same manner as pipelines as described in paragraph entitled "Leakage Tests." The seal shall be multi -section with a neoprene rubber top section and all lower sections made of Ethylene Proplene Di Monomer (EPDM) rubber with a minimum thickness of 60 mils. Each unit shall consist of a top and bottom section and shall have mastic on the bottom of the bottom section and mastic on the top and bottom of the top section. The mastic shall be a non -hardening butyl rubber sealant and shall seal to the cone/top slab of the manhole/catch basin and over the lip of the casting. Extension sections shall cover up to two more adjusting rings. Properties and values are listed in the following tables: Properties, Test Methods and Minimum values for Rubber used in Preformed Joint Seals Physical Properties Test Methods EPDM Neoprene Butyl mastic Tensile, psi ASTM D 412 1840 2195 - Elogation percent ASTM D 412 553 295 350 Tear Resistance, ppi ASTM D 624 280 160 - (Die B) Rebound, percent, ASTM C 972 - - 11 5 minutes (mod.) Rebound, percent, ASTM C 972 - - 12 2 hours 2.3.3 Metal Items 2.3.3.1 Frames, Covers, and Gratings for Manholes Frames and covers shall be cast iron, ductile iron or reinforced concrete. Cast iron frames and covers shall be as indicated or shall be of type suitable for the application, circular, without vent holes. The frames and covers shall have a combined weight of not less than 400 pounds. Reinforced concrete frames and covers shall be as indicated or shall conform to ASTM C 478. The word "Sewer" shall be stamped or cast into covers so that it is plainly visible. 2.3.3.2 Manhole Steps As indicated conforming to 29 CFR 1910.27. As an option, plastic or rubber coating pressure -molded to the steel may be used. Plastic coating shall conform to ASTM D 4101, copolymer polypropylene. Rubber shall conform to ASTM C 443, except shore A durometer hardness shall be 70 plus or minus 5. Aluminum steps or rungs will not be permitted. Steps are not required in manholes les 4 feet deep. 2.3.3.3 Manhole Ladders A steel ladder shall be provided where the depth of a manhole exceeds 12 feet. The ladder shall not be less than 16 inches in width, with 3/4 inch diameter rungs spaced 12 inches apart. The two stringers shall be a minimum 3/8 inch thick and 2 inches wide. Ladders and inserts shall be galvanized Ll SECTION 33 30 00 Page 11 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A after fabrication in conformance with ASTM A 123/A 123M. 2.4 REPORTS Submit Test Reports. Submit Inspection Reports for daily activities during the installation of the sanitary system. Information in the report shall ' be detailed enough to describe location of work and amount of pipe laid in place, measured in linear feet. PART 3 EXECUTION 3.1 INSTALLATION OF PIPELINES AND APPURTENANT CONSTRUCTION 3.1.1 General Requirements for Installation of Pipelines These general requirements apply except where specific exception is made in the following paragraphs entitled "Special Requirements." ' 3.1.1.1 Location The work covered by this section shall terminate at a point approximately 5 feet from the building, unless otherwise indicated. Where the location of the sewer is not clearly defined by dimensions on the drawings, do not lay sewer line closer horizontally than 10 feet to a water main or service line. Install pressure sewer lines beneath water lines only, with the top t of the sewer line being at least 2 feet below bottom of water line. Where sanitary sewer lines pass above water lines, encase sewer in concrete for a distance of 10 feet on each side of the crossing, or substitute ' rubber-gasketed pressure pipe for the pipe being used for the same distance. Where sanitary sewer lines pass below water lines, lay pipe so that no joint in the sewer line will be closer than 3 feet, horizontal distance, to the water line. a. Sanitary piping installation parallel with water line: (1) Normal conditions: Sanitary piping or manholes shall be laid ' at least 10 feet horizontally from a water line whenever possible. The distance shall be measured edge -to -edge. ' (2) Unusual conditions: When local conditions prevent a horizontal separation of 10 feet, the sanitary piping or manhole may be laid closer to a water line provided that: ' (a) The top (crown) of the sanitary piping shall be at least 18 inches below the bottom (invert) of the water main. (b) Where this vertical separation cannot be obtained, the sanitary piping shall be constructed of AWWA-approved ductile iron water pipe pressure tested in place without leakage prior to backfilling. (c) The sewer manhole shall be of watertight construction and tested in place. b. Installation of sanitary piping crossing a water line: (1) Normal conditions: Lay sanitary sewer piping by crossing under water lines to provide a separation of at least 18 inches between the top of the sanitary piping and the bottom of the water SECTION 33 30 00 Page 12 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A , line whenever possible. (2) Unusual conditions: When local conditions prevent a vertical separation described above, use the following construction: (a) Sanitary piping passing over or under water lines shall be constructed of AWWA-approved ductile iron water pipe, pressure tested in place without leakage prior to backfilling. (b) Sanitary piping passing over water lines shall, in addition, be protected by providing: 1. A vertical separation of at least 18 inches between the bottom of the sanitary piping and the top of the water line. 2. Adequate structural support for the sanitary piping to prevent excessive deflection of the joints and the settling on and breaking of the water line. 3. That the length, minimum 20 feet, of the sanitary piping be centered at the point of the crossing so that joints shall be equidistant and as far as possible from the water line. C. Sanitary sewer manholes: No water piping shall pass through or come in contact with any part of a sanitary sewer manhole. 3.1.1.2 Pipe Laying and Jointing Inspect each pipe and fitting before and after installation; replace those found defective and remove from site. Provide proper facilities for lowering sections of pipe into trenches. Lay nonpressure pipe with the bell ends in the upgrade direction. Adjust spigots in bells to give a uniform space all around. Blocking or wedging between bells and spigots will not be permitted. Replace by one of the proper dimensions, pipe or fittings that do not allow sufficient space for installation of joint material. At the end of each work day, close open ends of pipe temporarily with wood blocks or bulkheads. Provide batterboards not more than 25 feet apart in trenches for checking and ensuring that pipe invert elevations are as indicated. Laser beam method may be used in lieu of batterboards for the same purpose. Branch connections shall be made by use of regular fittings or solvent cemented saddles as approved. Saddles for ABS and PVC composite pipe shall conform to Figure 2 of ASTM D 2680; saddles for ABS pipe shall comply with Table 3 of ASTM D 2751; and saddles for PVC pipe shall conform to Table 4 of ASTM D 3034. 3.1.1.3 Connections to Existing Lines Obtain approval from the Contracting Officer before making connection to existing line. Conduct work so that there is minimum interruption of service on existing line. 3.1.2 Special Requirements 3.1.2.1 Installation of Ductile Iron Gravity Sewer Pipe Unless otherwise specified, install pipe and associated fittings in accordance with paragraph entitled "General Requirements for Installation of Pipelines" of this section and with the requirements of AWWA C600 for pipe installation and joint assembly. SECTION 33 30 00 Page 13 iMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A a. Make push -on joints with the gaskets and lubricant specified for this type joint and assemble in accordance with the applicable requirements of AWWA C600 for joint assembly. Make mechanical -joints with the gaskets, glands, bolts, and nuts specified for this type joint and assemble in accordance with the ' applicable requirements of AWWA C600 for joint assembly and the recommendations of Appendix A to AWWA C111. b. Exterior protection: Completely encase buried ductile iron pipelines with polyethylene tube or sheet in accordance with AWWA C105, using Class A polyethylene film. 3.1.2.2 Installation of Ductile -Iron Pressure Lines Unless otherwise specified, install pipe and fittings in accordance with paragraph entitled "General Requirements for Installation of Pipelines" of this section and with the requirements of AWWA C600 for pipe installation, joint assembly, and valve -and -fitting installation. a. Make push -on joints with the gaskets and lubricant specified for this type joint and assemble in accordance with the applicable requirements of AWWA C600 for joint assembly. Make mechanical -joints with the gaskets, glands, bolts, and nuts specified for this type joint; assemble in accordance with the applicable requirements of AWWA C600 for joint assembly and the recommendations of Appendix A to AWWA C111. Make flanged joints with gaskets, bolts, and nuts specified for this type joint. Make flanged joints up tight, taking care to avoid undue strain on flanges, fittings, and other accessories. Align bolt holes for each flanged joint. Use full size bolts for the bolt holes; use of undersized bolts to make up for misalignment of bolt holes or for any other purpose will not be permitted. Do not allow adjoining flange faces to be out of parallel to such degree that the flanged joint cannot be made watertight without overstraining the flange. When flanged pipe or fittings have dimensions that do ' not allow the making of a proper flanged joint as specified, replace it by one of proper dimensions. Assemble joints made with sleeve -type mechanical couplings in accordance with the recommendations of the coupling manufacturer, as approved. b. Exterior protection: Completely encase buried ductile iron pipelines with polyethylene tube or sheet in accordance with AWWA C105, using Class A polyethylene film. C. Pipe anchorage: Provide concrete thrust blocks (reaction backing) for pipe anchorage. Size and position thrust blocks as indicated. Use concrete conforming to ASTM C 94/C 94M having a minimum compressive strength of 2,000 psi at 28 days; or use concrete of a mix not leaner than one part cement, 2 1/2 parts sand, and 5 parts gravel, having the same minimum compressive strength. 3.1.2.3 Installation of PVC Plastic Piping Install pipe and fittings in accordance with paragraph entitled "General Requirements for Installation of Pipelines" of this section and with the requirements of ASTM D 2321 for laying and joining pipe and fittings. Make joints with the gaskets specified for joints with this piping and assemble ' in accordance with the requirements of ASTM D 2321 for assembly of joints. SECTION 33 30 00 Page 14 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , Make joints to other pipe materials in accordance with the recommendations ' of the plastic pipe manufacturer. 3.1.2.4 Installation of PVC Plastic Pressure Pipe and Fittings Unless otherwise specified, install pipe and fittings in accordance with paragraph entitled "General Requirements for Installation of Pipelines" of this section; with the requirements of AWWA C605 for laying of pipe, joining PVC pipe to fittings and accessories, and setting of hydrants, valves, and fittings; and with the recommendations for pipe joint assembly and appurtenance installation in AWWA M23, Chapter 7, "Installation." a. Pipe Less Than 4 Inch Diameter: (1) Threaded joints shall be made by wrapping the male threads with joint tape or by applying an approved thread lubricant, then threading the joining members together. The joints shall be tightened with strap wrenches which will not damage the pipe and fittings. The joint shall be tightened no more than 2 threads past hand -tight. (2) Push -On Joints: The ends of pipe for push -on joints shall be beveled to facilitate assembly. Pipe shall be marked to indicate when the pipe is fully seated. The gasket shall be lubricated to prevent displacement. Care shall be exercised to ensure that the gasket remains in proper position in the bell or coupling while making the joint. (3) Solvent -weld joints shall comply with the manufacturer's instructions. b. Pipe 4 Inch Diameter Joints: Make push -on joints with the elastomeric gaskets specified for this type joint, using either elastomeric-gasket bell -end pipe or elastomeric-gasket couplings. For pipe -to -pipe push -on joint connections, use only pipe with push -on joint ends having factory -made bevel; for push -on joint connections to fittings, cut spigot end of pipe off square and re -bevel pipe end to a bevel approximately the same as that on ductile -iron pipe used for the same type of joint. Use an approved lubricant recommended by the pipe manufacturer for push -on joints. Assemble push -on joints for pipe -to -pipe joint connections in accordance with the requirements of AWWA C605 for laying the pipe and the recommendations in AWWA M23, Chapter 7, "Installation," for pipe joint assembly. Assemble push -on joints for connection to fittings in accordance with the requirements of AWWA C605 for joining PVC pipe to fittings and accessories and with the applicable requirements of AWWA C600 for joint assembly. Make compression -type joints/mechanical-joints with the gaskets, glands, bolts, nuts, and internal stiffeners specified for this type joint and assemble in accordance with the requirements of AWWA C605 for joining PVC pipe to fittings and accessories, with the applicable requirements of AWWA C600 for joint assembly, and with the recommendations of Appendix A to AWWA C111. Cut off spigot end of pipe for compression -type joint/mechanical-joint connections and do not re -bevel. C. Pipe anchorage: Provide concrete thrust blocks (reaction backing) for pipe anchorage. Size and position thrust blocks as indicated. Use concrete conforming to ASTM C 94/C 94M having a minimum SECTION 33 30 00 Page 15 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 compressive strength of 2,000 psi at 28 days; or use concrete of a mix not leaner than one part cement, 2 1/2 parts sand, and 5 parts gravel, having the same minimum compressive strength. 3.1.2.5 Pipeline Installation Beneath Railroad Right -of -Way Where pipeline passes under the right-of-way of a commercial railroad, install piping in accordance with the specifications for pipelines conveying nonflammable substances in AREMA 1-5. 3.1.3 Manhole Construction Construct base slab of cast -in -place concrete or use precast concrete base sections. Make inverts in cast -in -place concrete and precast concrete bases with a smooth -surfaced semi -circular bottom conforming to the inside contour of the adjacent sewer sections. For changes in direction of the sewer and entering branches into the manhole, make a circular curve in the manhole invert of as large a radius as manhole size will permit. For cast -in -place concrete construction, either pour bottom slabs and walls integrally or key and bond walls to bottom slab. No parging will be permitted on interior manhole walls. For precast concrete construction, t make joints between manhole sections with the gaskets specified for this purpose; install in the manner specified for installing joints in concrete piping. Parging will not be required for precast concrete manholes. Cast -in -place concrete work shall be in accordance with the requirements specified under paragraph entitled "Concrete Work" of this section. Make joints between concrete manholes and pipes entering manholes with the resilient connectors specified for this purpose; install in accordance with the recommendations of the connector manufacturer. Where a new manhole is constructed on an existing line, remove existing pipe as necessary to construct the manhole. Cut existing pipe so that pipe ends are approximately flush with the interior face of manhole wall, but not ' protruding into the manhole. Use resilient connectors as previously specified for pipe connectors to concrete manholes. 3.1.4 Miscellaneous Construction and Installation ' 3.1.4.1 Connecting to Existing Manholes Pipe connections to existing manholes shall be made so that finish work will conform as nearly as practicable to the applicable requirements specified for new manholes, including all necessary concrete work, cutting, and shaping. The connection shall be centered on the manhole. Holes for the new pipe shall be of sufficient diameter to allow packing cement mortar around the entire periphery of the pipe but no larger than 1.5 times the diameter of the pipe. Cutting the manhole shall be done in a manner that will cause the least damage to the walls. 3.1.4.2 Metal Work a. Workmanship and finish: Perform metal work so that workmanship and finish will be equal to the best practice in modern structural shops and foundries. Form iron to shape and size with sharp lines and angles. Do shearing and punching so that clean true lines and surfaces are produced. Make castings sound and free from warp, cold shuts, and blow holes that may impair their strength or appearance. Give exposed surfaces a smooth finish with sharp well-defined lines and arises. Provide necessary rabbets, lugs, and brackets wherever necessary for fitting and support. SECTION 33 30 00 Page 16 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' 11 b. Field painting: After installation, clean cast-iron frames, covers, gratings, and steps not buried in concrete to bare metal of mortar, rust, grease, dirt, and other deleterious materials and apply a coat of bituminous paint. Do not paint surfaces subject to abrasion. 3.1.5 Installations of Wye Branches Cutting into piping for connections shall not be done except in special approved cases. When the connecting pipe cannot be adequately supported on undisturbed earth or tamped backfill, the pipe shall be encased in concrete backfill or supported on a concrete cradle as directed. Concrete required because of conditions resulting from faulty construction methods or negligence by the Contractor shall be installed at no additional cost to the Government. The installation of wye branches in an existing sewer shall be made by a method which does not damage the integrity of the existing sewer. One acceptable method consists of removing one pipe section, breaking off the upper half of the bell of the next lower section and half of the running bell of wye section. After placing the new section, it shall be rotated so that the broken half of the bell will be at the bottom. The two joints shall then be made with joint packing and cement mortar. 3.2 FIELD QUALITY CONTROL 3.2.1 Field Tests and Inspections The Contracting Officer will conduct field inspections and witness field tests specified in this section. The Contractor shall perform field tests and provide labor, equipment, and incidentals required for testing. Be able to produce evidence, when required, that each item of work has been constructed in accordance with the drawings and specifications. 3.2.2 Tests for Nonpressure Lines Check each straight run of pipeline for gross deficiencies by holding a light in a manhole; it shall show a practically full circle of light through the pipeline when viewed from the adjoining end of line. When pressure piping is used in a nonpressure line for nonpressure use, test this piping as specified for nonpressure pipe. 3.2.2.1 Leakage Tests Test lines for leakage by either infiltration tests or exfiltration tests, or by low-pressure air tests. Prior to testing for leakage, backfill trench up to at least lower half of pipe. When necessary to prevent pipeline movement during testing, place additional backfill around pipe sufficient to prevent movement, but leaving joints uncovered to permit inspection. When leakage or pressure drop exceeds the allowable amount specified, make satisfactory correction and retest pipeline section in the same manner. Correct visible leaks regardless of leakage test results. a. Infiltration tests and exfiltration tests: Perform these tests for sewer lines made of the specified materials, not only concrete, in accordance with ASTM C 969. Make calculations in accordance with the Appendix to ASTM C 969. b. Low-pressure air tests: Perform tests as follows: SECTION 33 30 00 Page 17 tMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A (1) Clay pipelines: Test in accordance with ASTM C 828. Allowable pressure drop shall be as given in ASTM C 828. Make tcalculations in accordance with the Appendix to ASTM C 828. (2) Concrete pipelines: Test in accordance with ASTM C 924. ' Allowable pressure drop shall be as given in ASTM C 924. Make calculations in accordance with the Appendix to ASTM C 924. (3) Ductile -iron pipelines: Test in accordance with the applicable requirements of ASTM C 924. Allowable pressure drop shall be as given in ASTM C 924. Make calculations in accordance with the Appendix to ASTM C 924. (4) ABS composite plastic pipelines: Test in accordance with the applicable requirements of UBPPA UNI-B-6. Allowable pressure drop shall be as given in UBPPA UNI-B-6. Make calculations in ' accordance with the Appendix to UBPPA UNI-B-6. (5) PVC plastic pipelines: Test in accordance with UBPPA UNI-B-6. Allowable pressure drop shall be as given in UBPPA UNI-B-6. Make calculations in accordance with the Appendix to UBPPA UNI-B-6. 3.2.2.2 Deflection Testing Perform a deflection test on entire length of installed plastic pipeline on completion of work adjacent to and over the pipeline, including leakage tests, backfilling, placement of fill, grading, paving, concreting, and any other superimposed loads determined in accordance with ASTM D 2412. Deflection of pipe in the installed pipeline under external loads shall not exceed 4.5 percent of the average inside diameter of pipe. Determine whether the allowable deflection has been exceeded by use of a pull -through ' device or a deflection measuring device. a. Pull -through device: This device shall be a spherical, spheroidal, or elliptical ball, a cylinder, or circular sections ' fused to a common shaft. Circular sections shall be so spaced on the shaft that distance from external faces of front and back sections will equal or exceed diameter of the circular section. Pull -through device may also be of a design promulgated by the Uni-Bell Plastic Pipe Association, provided the device meets the applicable requirements specified in this paragraph, including those for diameter of the device, and that the mandrel has a minimum of 9 arms. Ball, cylinder, or circular sections shall conform to the following: (1) A diameter, or minor diameter as applicable, of 95 percent of the average inside diameter of the pipe; tolerance of plus 0.5 percent will be permitted. (2) Homogeneous material throughout, shall have a density greater than 1.0 as related to water at 39.2 degrees F, and shall have a surface Brinell hardness of not less than 150. (3) Center bored and through -bolted with a 1/4 inch minimum diameter steel shaft having a yield strength of not less than 70,000 psi, with eyes or loops at each end for attaching pulling cables. SECTION 33 30 00 Page 18 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A (4) Each eye or loop shall be suitably backed with a flange or heavy washer such that a pull exerted on opposite end of shaft will produce compression throughout remote end. b. Deflection measuring device: Sensitive to 1.0 percent of the diameter of the pipe being tested and shall be accurate to 1.0 percent of the indicated dimension. Deflection measuring device shall be approved prior to use. C. Pull -through device procedure: Pass the pull -through device through each run of pipe, either by pulling it through or flushing it through with water. If the device fails to pass freely through a pipe run, replace pipe which has the excessive deflection and completely retest in same manner and under same conditions. d. Deflection measuring device procedure: Measure deflections through each run of installed pipe. If deflection readings in excess of 4.5 percent of average inside diameter of pipe are obtained, retest pipe by a run from the opposite direction. If retest continues to show a deflection in excess of 4.5 percent of average inside diameter of pipe, replace pipe which has excessive deflection and completely retest in same manner and under same conditions. 3.2.3 Tests for Pressure Lines Test pressure lines in accordance with the applicable standard specified in this paragraph, except for test pressures. For hydrostatic pressure test, use a hydrostatic pressure 50 psi in excess of the maximum working pressure of the system, but not less than 100 psi, holding the pressure for a period of not less than one hour. For leakage test, use a hydrostatic pressure not less than the maximum working pressure of the system. Leakage test may be performed at the same time and at the same test pressure as the pressure test. Test ductile -iron pressure lines in accordance with the requirements of AWWA C600 for hydrostatic testing. Leakage on ductile -iron pipelines with mechanical -joints shall not exceed the amounts given in AWWA C600; allow no leakage at joints made by other methods. Test PVC plastic pressure lines in accordance with the requirements of AWWA C605 for pressure and leakage tests, using the allowable leakage given therein. -- End of Section -- SECTION 33 30 00 Page 19 t MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A SECTION 33 32 13.13 PACKAGE LIFT STATIONS ' 02/95 PART 1 GENERAL 1.1 REFERENCES ' The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI A19.3 (1992) Ladders - Fixed - Safety Requirements ASME INTERNATIONAL (ASME) ' ASME B16.3 (1998) Malleable Iron Threaded Fittings ASME B16.39 (1998) Malleable Iron Threaded Pipe Unions Classes 150, 250, and 300 ASTM INTERNATIONAL (ASTM) ASTM A 36/A 36M (2000) Carbon Structural Steel ASTM A 53/A 53M (1999b) Pipe, Steel, Black and Hot -Dipped, t Zinc -Coated, Welded and Seamless ASTM A 153/A 153M (2000) Zinc -Coating (Hot -Dip) on Iron and Steel Hardware ASTM A 283/A 283M (2000) Low and Intermediate Tensile Strength Carbon Steel Plates ASTM C 993 (2005a) Joints for Concrete Pipe and Manholes, Using Rubber Gaskets ASTM C 978 (2003a) Precast Reinforced Concrete Manhole Sections ASTM C 913 (1989) Precast Concrete Water and ' Wastewater Structures ASTM D 4101 (2005a) Propylene Injection , and Extrusion Materials AMERICAN WATER WORKS ASSOCIATION (AWWA) AWWA C110 (2003) Ductile -Iron and Gray -Iron Fittings, 3 In. Through 98 In.(75 mm through 1219 mm), for Water i SECTION 33 32 13.13 Page 1 tMARSOC for India Clam Shell Site Prep Foxtrot, Golf, Hotel & Co. CL0701A AWWA C111 (2000) Rubber -Gasket Joints for Ductile -Iron Pressure Pipe and Fittings rAWWA C115 (1999) Flanged Ductile -Iron Pipe With Ductile -Iron or Gray -Iron Threaded Flanges AWWA C151 (2002) Ductile -Iron Pipe, Centrifugally Cast, for Water AWWA C508 (2001) Swing -Check Valves for Waterworks 1 Service, 2 In. (50 mm) Through 29 In. (600 mm) NPS U.S. DEPARTMENT OF DEFENSE (DOD) MIL-C-18480 (Rev B; Notice 1) Coating Compound, Bituminous, Solvent, Coal -Tar Base MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS) MSS SP-70 (1998) Cast Iron Gate Valves, Flanged and Threaded Ends MSS SP-78 (1998) Cast Iron Plug Valves, Flanged and Threaded Ends MSS SP-80 (2003) Bronze Gate, Globe, Angle and Check Valves NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) ' NEMA ICS 1 (1993) Industrial Control and Systems NEMA ICS 2 (1993) Industrial Control and Systems Controllers, Contactors and Overload Relays, Rated Not More Than 2000 Volts AC or 750 Volts DC NEMA ICS 6 (1993) Industrial Control and Systems Enclosures NEMA MG 1 (1998) Motors and Generators NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 70 (2002) National Electrical Code 1.2 LIFT STATION CRITERIA 1.2.1 Packaged Lift Station Provide a complete, factory -built, automatic, underground pumping station with equipment factory installed in a precast concrete chamber with entrance tube and ladder. Principal items of equipment shall include two submersible, electric motor driven, non -clog sewage pump, valves, internal piping, central control panel with circuit breakers or fused disconnects, motor starters and automatic controller, alarms and internal wiring. SECTION 33 32 13.13 Page 2 t MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A t 1.2.2 Performance Requirements Provide pumps capable of delivering 12 gallons per minute of raw, unscreened sewage against a total dynamic head (TDH) of 21 feet, with a maximum allowable pump speed of 3450 rpm, and a minimum rated horsepower of each pump motor of 5. 1.3 SUBMITTALS Submit the following in accordance with Section 01 33 00, "Submittal Procedures." SD-02 Shop Drawings Packaged lift station Equipment foundations Include outline dimensions, support details, cross section, and control wire diagram. SD-03 Product Data Packaged lift station SD-07 Certificates Foundation approval certificate When required by the Contracting Officer, obtain from equipment manufacturer approval of foundation design and construction for equipment involved. Structural steel Piping Valves SD-10 Operation and Maintenance Data Packaged lift station Submit operation and maintenance Data Package 3 in accordance with Section 01 78 23, "Operation and Maintenance Data." SD-11 Closeout Submittals Posted operating instructions 1.3.1 Data Contents Submit pump performance data and curve, and literature describing the following: a. Pumps b. Motors I it I SECTION 33 32 13.13 Page 3 iMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I 1 F1 I I I 1 I i I i C. Equipment chamber d. Control panel e. Level control 1.4 DELIVERY, STORAGE AND HANDLING 1.4.1 Shipping Ship station as one unit, unless size of plant prohibits such delivery. Where undeliverable as a single unit, ship in separate pieces designed for easy assembly in field and for sound structural strength of final assembly. Package other equipment and parts for shipment to prevent breakage, damage, or cause out -of -adjustment calibration readings of controls. 1.4.2 Handling Handle station at site with machinery adequate to move safely and without damage to personnel or station. Use station lifting eyes and lugs provided for purpose of lifting station. Inspect lift station and other materials to assess damage. 1.4.3 Storage Protect from the weather and accidental damage. Store and handle cables carefully to avoid damage to outer covering or insulation and damage from moisture and weather. Protect electrical and mechanical equipment and accessories until installed and accepted. Structural materials, plain or fabricated, may be stored outdoors aboveground on platforms, skids or other supports. Keep materials free from dirt, grease, and other foreign matter during storage, and protect from corrosion. PART 2 PRODUCTS 2.1 MATERIALS 2.1.1 Stainless Steel Type 304, Stainless steel. 2.1.2 Steel 2.1.2.1 Structural Steel ASTM A 36/A 36m. 2.1.2.2 Plate ASTM A 283/A 283M, Grade C, bent or cold formed. 2.1.3 Sewage Piping and Fittings 2.1.3.1 Ductile -Iron Pipe AWWA C151, thickness Class 50. I SECTION 33 3213.13 Page 4 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A , 2.1.3.2 Flanged Pipe I AWWA C115. 2.1.3.3 Fittings AWWA C110, flanged or mechanical joint. Provide flanged joint fittings within equipment enclosure and abovegrade. Provide mechanical joint fittings outside equipment enclosure underground. Provide valved pressure tap. 2.1.3.4 Joints AWWA C111 for mechanical joints. 2.1.4 Small Piping, Under 2 Inches and Fittings 2.1.4.1 Pipe ASTM A 53/A 53M, standard weight, zinc -coated for sump pump discharge. 2.1.4.2 Fittings ASME B16.3, Class 150, zinc coated. 2.1.4.3 Unions ASME B16.39, Class 150. 2.1.5 Valves 2.1.5.1 Gate Valves MSS SP-70, Type III, Designation NT, iron, Class 250. 2.1.5.2 Plug Valves MSS SP-78, Type II or IV, Class 125, flanged ends, lubricated. 2.1.5.3 Check Valves AWWA C508, horizontal or vertical, bronze or resilient seats, gates, and equipped with closing springs. 2.1.5.4 Small Globe and Check Valves, Under 2 Inches MSS SP-80, Class 150. 2.1.6 Miscellaneous Metals Bolts, nuts, washers, anchors, and supports necessary for the installation of equipment shall be stainless steel, wrought -iron or steel zinc coated in conformance to ASTM A 153/A 153M. 2.2 UNDERGROUND EQUIPMENT ENCLOSURE Provide equipment chamber having structural strength necessary to withstand transportation and installation without undue buckling, distortion, or other defects. Provide a minimum 7-foot clearance from floor to lowest SECTION 33 32 13.13 Page 5 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A obstruction to allow disassembly of equipment. 2.2.1 Precast Concrete ASTM C 478 for circular structures and ASTM C 913 for all other shapes. Provide sump in enclosure floor. Make large enough to contain sump pump. Provide lifting loops within enclosure. Provide entrance lid of steel plate aluminum, or fiberglass reinforced plastic. Provide access ladder extending from chamber floor to top of entrance tube. Design ladder in accordance with ANSI A14.3. Zinc -coat steel ladder rungs conforming to ANSI A14.3. As an option, plastic or rubber coating pressure -molded to the steel may be used. Plastic coating shall conform to ASTM D 4101, copolymer polypropylene. Rubber shall conform to ASTM C 443, except shore A durometer hardness shall be 70 plus or minus 5. 2.3 ABOVEGROUND EQUIPMENT ENCLOSURES 2.3.1 Submersible Sewage Pumps Provide submersible, centrifugal sewage grinder pumps of the non -clogging type with passageways designed to pass 1/2 diameter spheres without clogging. Design pump to operate in a submerged or partially submerged condition. Provide an integral sliding guide bracket and two guide bars capable of supporting the entire weight of the pumping unit. Attach grinder unit beneath the impeller. 2.3.1.1 Casing Provide hard, close -grained cast iron casing which is free from blow holes, porosity, hard spots, shrinkage defects, cracks, and other injurious defects. Design casings to permit replacement of wearing parts. Passageways shall permit the smooth flow of sewage and shall be free from sharp turns and projections. 2.3.1.2 Impeller �Provide non -clogging type cast-iron impeller. Make impeller with smooth surfaces, free flowing with the necessary clearance to permit objects in the sewage to pass. Fit and key, spline, or thread impeller on shaft, and lock in such manner that lateral movement will be prevented and reverse rotation will not cause loosening. 2.3.1.3 Shaft and Shaft Seals Provide shaft of stainless steel. Provide mechanical seal of double carbon and ceramic construction with mating surfaces lapped to a flatness tolerance of one light band. Hold rotating ceramics in mating position with stationary carbons by a stainless steel spring. Oil lubricate bearings. 2.3.1.4 Bearings Provide heavy duty ball thrust bearing or roller type bearing of adequate size to withstand imposed loads. Oil lubricate bearings. 2.3.2 Pump Motor Provide a NEMA MG 1, 3450 RPM, 240 volt, 1 phase, and 60 cycle, submersible squirrel cage induction motor. Motor horsepower shall be not less than SECTION 33 32 13.13 Page 6 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I pump horsepower at any point on the pump performance curve. Fit motors with lifting "eyes" capable of supporting entire weight of pump and motor. 2.3.3 Pump Control System r Provide a float switch control system. Design to start pump at indicated high water and stop at indicated low water. ' Automatically alternate operation from one pump to the other and start second pump in the event first pump cannot handle incoming flow. Provide manual "on -off" switch for each pump. Provide independent adjustable high and low water level switches. Provide high wet well alarm switch. 2.4 ELECTRICAL EQUIPMENT 2.4.1 Control Panel NEMA ICS 1, NEMA ICS 2, and NEMA ICS 6. Mounted as shown, Pedestal mount in a protected location. The panel, components, and wiring shall be in accordance with NFPA 70. The enclosure shall meet requirements of NEMA Type 4X fiberglass construction. Divide control panel into two separate compartments, one to house controls for 120 volt and lower and the other to house higher voltage controls. Circuit breakers or fused disconnects, selector switches, and gages shall be interior swing out panel mounted. No reciprocating or vibrating equipment will be permitted within or mounted on the control panel. Color code internal wiring in accordance with furnished diagrams. Permanently and visibly identify switches, control relays, circuit breaker or fused disconnects, and other components, both inside and out. Provide each motor with properly sized, non -reversing, magnetic, across -the -line type starters with overload protection, under -voltage release, and hand -off -automatic selector switch. Include switches for manual operation. Provide a convenience outlet for operation of 110 volt devices. 2.4.2 Control Relay Cabinet Provide a control relay cabinet as shown on the drawings. The cabinet shall contain all switches, indicators, relays, and all other equipment as necessary to provide a fully functional control and telemetry system as specified. Color code internal wiring in accordance with furnished diagrams. Permanently and visually identify switches, control relays, and other components. Provide GFCI duplex receptacles within cabinet. 2.4.2.1 Pilot and Indicating Lights Provide 7-element LED cluster light module rated 120 volts and fitted with glass or plastic jewels. Jewels for use with switches controlling motors shall be in accordance with NEMA ICS 2, jewels for other purposes shall be red. 2.4.2.2 Hand -Off -Automatic Selector Switch Provide switches with voltage and ampere ratings, and contact arrangements suitable for the intended use. Contacts shall be non -shorting and rated in accordance with NEMA ICS 2. Provide legend plates with wording as indicated on the drawings. SECTION 33 32 13.13 Page 7 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A ' 2.4.2.3 Audio Visual Alarm Provide an audio/visual alarm mounted on the outside of the control i cabinet. The horn shall be rated at 90-100 dB SPL at 1220 mm, 4-feet on axis with an output frequency between 1000 and 2000 hz built per NEMA ICS 2.212, as indicated and necessary. Provide a flashing red light with ' long life bulb in guarded enclosure. 2.4.2.4 Relays Provide 600 volt electromechanical cartridge -type control relays, built in accordance with industry standard practices as outlined in NEMA ICS 2.212. Control relays shall be UL listed and all accessories shall be UL component recognized. 2.4.2.5 Contacts: Per NEMA A600 with ampere rating a. Relays shall be incorporated cartridge -type contact assemblies and allow individual removal or replacement of the cartridge without disturbing adjacent cartridges, wiring, or relays. b. Contact cartridges shall be convertible from the normally closed mode to the normally open mode and vice versa without removal of terminal/cartridge screws or wiring. The contact cartridge shall have clearly visible normally open and normally closed contact symbols to indicate contact status in the installed position. C. A basic relay shall have room for up to 4 plug-in convertible contact cartridges. Adder decks shall be available to expand a 4 ' pole relay up to 12 poles. The same adder deck shall be used for both the middle and upper decks. d. The same contact cartridge shall fit all relay pole locations and accessories. A dummy cartridge shall not be required in any unused position. e. Relays shall incorporate a common mechanical -tie between contact cartridges and the armature. f. A significant degree of non -overlap between normally open and normally closed contacts shall exist under normal operating conditions. g. Overlapping contact cartridges shall be provided where overlapping ' contacts are indicated. 2.4.2.6 Coils a. Coils shall be field replaceable and rated 120 VAC. b. Coils shall be suitable for use with any permissible number or arrangement of relay contacts and/or accessories. 2.4.2.7 Manual Operation a. Each relay and accessory attachment shall have provision for manual operation. tb. A manual test tool shall be available for use with the basic SECTION 33 32 13.13 Page 8 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Cc CL0701A ' control relay. 2.4.2.8 Installation and Wiring a. Self -lifting pressure wire connectors with captive terminal screws shall be used on all terminals. b. Terminals shall be extended beyond the wire clamp to act as a guide during wiring. C. The relay shall be designed for straight through wiring. 2.4.2.9 Mounting a. All relays shall have the same mounting dimensions. 2.4.3 Float Switch Assembly One "normal water level lead pump on" float switch, one "low level pumps off" float switch shall be provided. Floats, supports, and alarm shall be provided. Metal parts, if used, shall be of stainless steel or equivalent corrosion resistant material. The pump low and high level switches shall be connected such that one pump turns on at "normal high level" and off at "low level." All pumps shall run until turned off the "low level" switch. Pumps shall alternate between lead and lag. 2.4.3.1 Float Switch The device shall be a direct acting float switch consisting of a normally - open mercury switch enclosed in a float. Switches shall be epoxy resin potted in a solid polyurethane or polypropylene float. Floats shall be attached to the support pole using reinforcing sleeve and plastic self- locking tie, support pole shall be 1 5/8-inch stainless steel electrical channel. Mercury glass tube shall be normally open, double pole and rated 2 amps at 120 VAC. A junction box shall be provided to connect the float assembly. The box shall be provided to connect the float and conduit entrance pipe threaded opening. The floats shall be mounted at fixed elevations as directed by the Government. When the liquid level being sensed rises or falls past the float, the floats shall tilt and operate their switches. 2.4.4 Wiring Factory wire station in accordance with NFPA 70. Install wiring from control panel to junction boxes adjacent to equipment in rigid conduit. Install wiring from junction boxes to equipment in flexible conduit, except that accessory items may be plug -connected by insulated service cord to junction boxes. Color code wiring. Wiring subject to flexing during service, such as that from a stationary part to a part mounted on a hinged door, shall be provided with additional insulation at points it is flexed, unless wiring is flexible cord. Install feeder lines from control panel to above grade in rigid conduit. 2.4.5 Elapsed Running Time Meter Provide an elapsed running time meter, totalizing type to register total "on" time in hours, for each pump in the lift station. I SECTION 33 32 13.13 Page 9 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A IPART 3 EXECUTION 3.1 INSTALLATION ,I 3.1.1 Equipment Foundations Provide foundations and anchorage in accordance with drawings and requirements of the respective equipment manufacturers. When required by the Contracting Officer, obtain from the equipment manufacturer the foundation approval certificate of the design and construction for the equipment involved. Dampen and isolate equipment vibration. 3.1.2 Equipment Installation Install equipment in accordance with these specifications and the manufacturer's installation instructions. Grout equipment mounted on concrete foundations before installing piping. Install piping to avoid imposing stress on any equipment. Match flanges accurately before securing bolts. 3.1.3 Posted Operating Instructions Provide for packaged lift stations. 3.2 MATERIALS PROTECTION 3.2.1 Painting Perform painting in the field or shop. However, when touch-up of shop -painted surfaces is required, perform in the manner specified herein. 3.2.2 Metal Surfaces 1 Coat metal surfaces, except aluminum, bronze, and brass, with a coal tar base conforming to MIL-C-18480, applied in not less than two coats, to a minimum dry film thickness of 40 mils. Before coating, clean metal surfaces of rust, mill scale, oil, grease, dirt, slag, flux, weld spatter, or other foreign substances. 3.3 FIELD QUALITY CONTROL I' 3.3.1 Field Performance Testing In the presence of the Contracting Officer and the field engineer of the manufacturer, test equipment for a minimum of one day. Perform head and capacity measurement by timing the pump down of a measured wet well depth. Equipment shall be free of cavitation, excess vibration, and over -heating and safety devices shall be demonstrated to perform as scheduled on drawings and specified within control sections of these specifications. Immediately correct discrepancies encountered between specified performances and field performance. The level control and alarm set point shall be verified. The system shall perform all control of pumps and alarms as required in the sequence of operation and indicated in the wiring diagram. All control panel functions, alarms, and telemetry shall be demonstrated to operate as specified. The Contractor shall furnish all instruments, connecting devices, tools, and personnel necessary to perform the testing. Failure to pass this test shall require the Contractor to make corrections or repairs and begin a new test. The system shall not be accepted by the Government unless it operates within the above guidelines. SECTION 33 32 13.13 Page 10 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 A proposed test schedule shall be submitted to the Contracting Officer at least 14 days prior to proposed testing for approval. -- End of Section -- in JI 11 I 1 I it I I Cl 11 it SECTION 33 32 13.13 Page 11 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A SECTION 33 71 02 UNDERGROUND TRANSMISSION AND DISTRIBUTION 04/04 ' PART 1 GENERAL 1.1 REFERENCES The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. ASSOCIATION OF EDISON ILLUMINATING COMPANIES (AEIC) AEIC CS1 (1990) Impregnated Paper Insulated, Lead Covered Cable, Solid Type AEIC CS6 (1987; R 1989) Ethylene Propylene Rubber Insulated Shielded Power Cable Rated 5 Through 69 kV AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI C2 (1991) National Electrical Safety Code ANSI C119.1 (1986; R 1997) Electric Connectors - Sealed Insulated Underground Connector w� Systems Rated 600 Volts ASTM INTERNATIONAL (ASTM) ASTM B 1 (1995) Hard -Drawn Copper Wire ASTM B 8 (1995) Concentric -Lay -Stranded Copper Conductors, Hard, Medium -Hard, or Soft ASTM C 260 (1995) Air -Entraining Admixtures for Concrete ASTM F 512 (1995) Smooth -Wall Poly (Vinyl Chloride) (PVC) Conduit and Fittings for Underground Installation INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE) IEEE Std 48 (1996) High -Voltage Alternating -Current Cable Terminations IEEE Std 404 (1993) Cable Joints for Use with Extruded Dielectric Cable Rated 5000-138 000 V and Cable Joints for Use with Laminated Dielectric Cable Rated 2500-500,000 V I SECTION 33 71 02 Page 1 1 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) NEMA RN 1 (1989) Polyvinyl -Chloride (PVC) Externally Coated Galvanized Rigid Steel Conduit and Intermediate Metal Conduit NEMA TC 2 (1990) Electrical Plastic Tubing (EPT) and Conduit (EPC-40 and EPC-80) NEMA TC 3 (1990) PVC Fittings for Use with Rigid PVC Conduit and Tubing NEMA TC 8 (1990) Extra -Strength PVC Plastic Utilities Duct for Underground Installation NEMA TC 9 (1990) Fittings for ABS and PVC Plastic Utilities Duct for Underground Installation NEMA WC 8 (1993) Ethylene -Propylene -Rubber - Insulated Wire and Cable for the Transmission and Distribution of Electrical Energy INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA) NETA ATS (1991) Electrical Power Distribution Equipment and Systems NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 70 (2002) National Electrical Code NFPA 70B (1998) Electrical Equipment Maintenance UNDERWRITERS LABORATORIES (UL) UL 6 (1997) Rigid Metal Conduit UL 83 (1998) Thermoplastic -Insulated Wires and Cables UL 467 (1993; Bul. 1994, R 1996) Grounding and Bonding Equipment UL 486A (1997; R 1998) Wire Connectors and Soldering Lugs for Use With Copper Conductors UL 510 (1994; R 1998) Chloride, Polyethylene, and Rubber Insulating Tape UL 514A (1996; R 1998) Metallic Outlet Boxes UL 514B (1997; R 1998) Fittings for Cable and Conduit UL 854 (1996; Bul. 1997 R 1998) Service -Entrance Cables SECTION 33 71 02 Page 2 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A UL 1242 (1996; R 1998) Intermediate Metal Conduit 1.2 RELATED REQUIREMENTS 1.2.1 Underground Service Terminate underground service into building at a point 5 feet outside the building and projections thereof, except that service conductors shall be continuous to the interior terminating point indicated. Protect ends of underground conduit with threaded metal caps or plastic plugs as applicable until connections are made. 1.3 DEFINITIONS a. In the text of this section, the words conduit and duct are used !, interchangeably and have the same meaning. b. In the text of this section, "medium voltage cable splices," and e "medium voltage cable joints" are used interchangeably and have the same meaning. 1.9 SUBMITTALS The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES: ' SD-02 Shop Drawings Proposed precast sectional underground duct bank ,i SD-03 Product Data Medium voltage cable Medium voltage cable joints ' Medium voltage cable terminations 600 volt wires and cables Live End Caps SD-06 Test Reports ' Acceptance checks and tests Identify each cable for 600-volt, and medium voltage cable tests. When testing grounding electrodes and systems, identify each electrode and system for each test, as well as the resistance and soil conditions at the time the measurement were made. SD-07 Certificates Cable splicer/terminator Cable splicer qualifications Thirty calendar days before making splices or terminations, submit names of the cable splicers to be employed, together with proof SECTION 33 71 02 Page 3 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , that splicer has at least 3 years experience in splicing the type and rating of cables specified. Submit certification for each splicer by the cable joint kit manufacturer in the use of manufacturer's kits. SD-08 Manufacturer's Instructions Ground megger , "UL listed" kit Termination kit Medium -voltage joints _ SD-09 Manufacturer's Field Reports Arc -proofing test for cable fireproofing tape , Medium voltage cable tests Factory engineered heat shrinkable joint kit 1.5 QUALITY ASSURANCE Each cable splicer may be required to make an approved dummy splice in the ' presence of the Contracting Officer in accordance with cable manufacturer's instructions. The Contractor shall furnish the material for dummy splices. 1.5.1 Cable Splicer Qualifications ' a. In order to establish the cable workman's competency, the , I Contractor shall be required to submit the following within 30 calendar days prior to commencement of the splice/termination: (1) Documentation to verify that the individual has completed a , splice/termination of the type to be installed under this contract. The test splice -termination shall be performed at the job site for this contract under the supervision of the cable accessory manufacturer or his representative and witnessed by the . Government. (2) Documentation that said splice/termination has undergone and passed the following tests by the splice -termination manufacturer ' or an independent testing laboratory. 11 TEST 5 kV 15 kV 35 kV Discharge Ext. Value with 3 pC or less 13 kV 20 kV 35 kV AC withstand, 1 minute 35 kV 50 kV 75 kV DC withstand, 15 minutes 65 kV 70 kV 100 kV These results shall be attached for review (3) A statement of the number of years in which the individual ' SECTION 33 71 02 Page 4 , rMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A has been splicing/terminating medium voltage cable. b. Criteria for waiver: Items a.l and a.2 above may be waived on subsequent jobs provided the following criteria is satisfied: (1) Documentation of prior completion of items a.l and a.2 be submitted. S (2) A list of the last three jobs where the specific splices/terminations were installed within the past 12 consecutive months. The tabulation shall include splice/termination manufacturer, catalog number, and the number of splice/terminations installed. C. Requalifications: Requalification to items a.l and a.2 in above paragraph may be required if the splice installer can not demonstrate a prior history of splice/termination installation during the previous 12 consecutive months. The contractor shall furnish the material for splices and terminations. 1.5.2 Test Instrument and Procedure Submit for use of ground megger with proposed method indicated. 1.5.3 Manufacturer's Test Submit the manufacturer's test report indicating that performance of the heat shrinkable joint kit is equivalent to the cable rating, in accordance with the applicable sections of IEEE Std 48, IEEE Std 404, and AEIC CS1. PART 2 PRODUCTS 2.1 MATERIALS AND EQUIPMENT 2.1.1 Conduit 2.1.1.1 Rigid Metal Conduit UL 6, galvanized steel, threaded type. 2.1.1.2 Rigid Metal Conduit, PVC Coated UL 6, galvanized steel, threaded type, coated with a polyvinyl chloride (PVC) thick, sheath bonded to the galvanized exterior surface, nominal 40 mils conforming to NEMA RN 1, Type A40, except that hardness shall be nominal 85 Shore A durometer, dielectric strength shall be minimum 400 volts per mil at 60 Hz, tensile strength shall be minimum 3500 psi, and ,. aging shall be minimum 1000 hours in an Atlas Weatherometer. 2.1.1.3 Intermediate Metal Conduit UL 1242, galvanized steel, threaded type. 2.1.1.4 Intermediate Metal conduit, PVC Coated UL 1242, galvanized steel, threaded type, coated with a polyvinyl chloride (PVC) sheath bonded to the galvanized exterior surface, nominal 40 mils thick, conforming to NEMA RN 1, Type A40, except that hardness shall be nominal 85 Shore A durometer, dielectric strength shall be minimum 400 SECTION 33 71 02 Page 5 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A , volts per mil at 60 Hz, tensile strength shall be minimum 3500 psi, and aging shall be minimum 1000 hours in an Atlas Weatherometer. 2.1.1.5 Plastic Conduit for Direct Burial NEMA TC 2, EPC-40-PVC. 2.1.1.6 Plastic Utilities Duct for Concrete Encasement NEMA TO 8, ASTM F 512, Type EB-35. 2.1.2 Fittings 2.1.2.1 Metal Fittings UL 514B, threaded type. 2.1.2.2 PVC Conduit Fittings NEMA TO 3 UL 514B. 2.1.2.3 PVC Duct Fittings NEMA TO 9. 2.1.2.4 Outlet Boxes for Steel Conduit Outlet boxes for use with rigid or flexible steel conduit shall be cast -metal cadmium or zinc -coated if of ferrous metal with gasketed closures and shall conform to UL 514A. 2.1.3 Conductors Rated 600 Volts and Less Conductor and conduit sizes indicated are for copper conductors unless otherwise noted. Insulated conductors shall have the date of manufacture and other identification imprinted on the outer surface of each cable at regular intervals throughout the cable length. Wires and cables manufactured more than 12 months prior to date of delivery to the site shall not be used. 2.1.3.1 600 Volt Wires and Cables Service entrance and direct buried conductors shall conform to UL 854, Type USE. Conductors in conduit other than service entrance shall conform to UL 83, Type THWN. Conductor size and number of conductors in each cable shall be as indicated. Conductors shall be color coded. Conductor identification shall be provided within each enclosure where a tap, splice, or termination is made. Conductor identification shall be by color -coded insulated conductors, plastic -coated self -sticking printed markers, colored nylon cable ties and plates, or heat shrink type sleeves. Control circuit terminations shall be properly identified. Conductors No. 10 AWG and smaller shall be solid copper. Conductors No. 8 AWG and larger shall be stranded copper. All conductors shall be copper. a. Colors for coding conductors shall be: 208-VOLT SYSTEM 480-VOLT SYSTEM Neutral. - White Neutral - White 11 11 I I r SECTION 33 71 02 Page 6 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 I 1' I I I n 1 Phase A - Black Phase B - Red Phase C - Blue Grounding conductor - Green Phase A - Brown Phase B - Orange Phase C - Yellow Grounding conductor - Green 2.1.4 600 Volt Wire Connector and Terminals Shall provide a uniform compression over the entire contact surface. Solderless terminal lugs shall be used on stranded conductors. a. For use with copper conductors: UL 486A. 2.1.5 600 Volt Splices Provide splices with a compression connector on the conductor and by insulating and waterproofing using one of the following methods which are suitable for continuous submersion in water and comply ANSI C119.1. a. Provide cast -type splice insulation by means of molded casting process employing a thermosetting epoxy resin insulating material applied by a gravity poured method or by a pressure injected method. Provide component materials of the resin insulation in a packaged form ready for convenient mixing without removing from the package. b. Gravity poured method shall employ materials and equipment contained in an approved commercial splicing kit which includes a mold suitable for the cables to be spliced. When the mold is in place around the joined conductors, prepare the resin mix and pour into the mold. C. Provide heavy wall heat shrinkable splice insulation by means of a thermoplastic adhesive sealant material which shall be applied by a clean burning propane gas torch. d. Provide a cold -shrink rubber splice which consists of EPDM rubber tube which has been factory stretched onto a spiraled core which is removed during splice installation. The installation shall not require heat or flame, or any additional materials such as covering or adhesive. It shall be designed for use with inline compression type connectors, or indoor, outdoor, direct -burial or submerged locations. 2.1.6 Medium Voltage Cable Cable (conductor) sizes are designated by American Wire Gauge (AWG) and Thousand Circular Mils (Kcmil). Conductor and conduit sizes indicated are for copper conductors unless otherwise noted. Insulated conductors shall have the date of manufacture and other identification imprinted on the outer surface of each cable at regular intervals throughout cable length. Wires and cables manufactured more than 29 months prior to date of delivery to the site shall not be accepted. Cable for 34.5 kV underground distribution system shall be ozone resistant ethylene -propylene -rubber -insulated (EPR) cable conforming to NEMA WC 8, as applicable, and AEIC CS6. Cable shall be single conductor, employing concentric, Class B stranded copper conductors. Cable shall have conductor and insulation shielding. Insulation shielding shall be metal tape type consisting of a concentric serving of tape according to NEMA WC 8. Cable 1 SECTION 33 71 02 Page 7 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I shall be rated 345 kV with insulation and jacket thickness of 29 and 12 mils, respectively. Cable shall have a polyvinyl chloride jacket. 2.1.7 Medium Voltage Cable Terminations IEEE Std 98 Class 1. Provide terminations including stress control terminator, ground clamp, connectors, and lugs. Terminator shall be the product of one manufacturer, suitable for the type and materials of the cable terminated. Furnish components in the form of a "UL listed" kit, including complete instructions which shall be followed for assembly and installation. Provide terminator as specified herein for terminating single conductor, solid insulated, nonmetallic jacketed type cables for service voltage up to 35 KV indoor and outdoor. Do not use separate parts of copper or copper alloy in contact with aluminum alloy parts in the construction or installation of the terminator. 2.1.7.1 Indoor Terminations/Terminations Within Equipment Enclosures Indoor terminator shall be cold -shrink type or heat shrinkable type. a. Cold -Shrink Type: Terminator shall be a one-piece design, where high -dielectric constant (capacitive) stress control is integrated within a skirted insulator made of silicone rubber, munsel gray in color. Termination shall not require heat or flame for installation. Termination kit shall contain all necessary materials (except for the lugs). Termination shall be designed for installation in low or highly contaminated indoor and outdoor locations and shall be rated for continuous operation at 90 degree C, with an emergency overload temperature rating of 130 degree C. b. Heat Shrinkable Type Terminator shall consist of a uniform cross section heat shrinkable polymeric construction stress relief tubing and environmentally sealed outer covering that is nontracking, resists heavy atmospheric contaminants, ultra violet rays and oxidative decomposition. Provide heat shrinkable sheds or skirts of the same material. 2.1.7.2 Outdoor Terminations Outdoor terminator shall be cold shrink type or porcelain insulator. a. Cold -Shrink Type: Terminator shall be a one-piece design, where high -dielectric constant (capacitive) stress control is integrated within a skirted insulator made of silicone rubber, munsel gray in color. Termination shall not require heat or flame for installation. Termination kit shall contain all necessary materials (except for the lugs). Termination shall be designed for installation in low or highly contaminated indoor and outdoor locations and shall be rated for continuous operation at 90 degree C, with an emergency overload temperature rating of 130 degree C. b. Porcelain Insulator Type Terminator shall comply with requirements of IEEE Std 48 Class 1, except that the requirements of design tightness test need not be met. However, the terminator shall not exude any insulating filler compound under either SECTION 33 71 02 Page 8 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A test or service. Terminator shall consist of a porcelain insulator, copper cable connector-hoodnut assembly and copper aerial lug as required, metal body and supporting bracket, sealed cable entrance, internal stress relief. device for shielded cable, and insulating filler compound or material. 2.1.7.3 Cast Epoxy Resin Type Termination 1 IEEE Std 48, Class 1. Provide termination as specified herein for terminating single conductor, or the single conductors of multiconductor, solid insulated, nonmetallic jacketed type cables for service voltage up to 15 KV outdoor and 15 KV indoor. Terminations for shielded conductors shall include stress control, with a shield ground connection brought out through the insulation and covering, and grounded at installation. Terminations exposed to the weather shall include porcelain insulator and weather shield. t, 2.1.7.4 Terminator, Modular, Molded Rubber Type IEEE Std 48 Class 1. Provide terminator as specified herein for terminating single conductor, or the single conductor of multiconductor, solid insulated, nonmetallic jacketed type cables for service voltage up to 35 KV outdoor. Terminator shall consist of a stress control, ground clamp, nontracking rubber skirts, crimp -on connector, rubber cap, and aerial lug. Do not use separate parts of copper or copper alloy in contact with aluminum or aluminum alloy parts in the construction and installation of the terminator. 2.1.7.5 Terminator, Cold -Shrink Rubber Type, Single Conductor PILC Cable IEEE Std 48, Class 1. Provide terminations as specified herein for terminating single conductor PILC cable. Cable termination must be a one-piece cold shrink 15 kV or 25/28 kV Class device and meet all 15 kV, 25 kV (+ prorated 28 kV) requirements for Class 1 terminations as recorded in IEEE Std 48. Termination must be a molded rubber unit where the built-in stress relief mechanism uses the concept of high dielectric constant capacitive stress grading. Molded rubber insulator must be made from silicone rubber. 2.1.8 Medium Voltage Cable Joints Provide joints (splices) in accordance with IEEE Std 404 suitable for the rated voltage, insulation level, and insulation type of the cable. Upon request, supply manufacturer's design qualification test report in accordance with IEEE Std 404. Connectors for joint shall be tin-plated electrolytic copper, having ends tapered and having center stops to equalize cable insertion. Connectors shall be rated for voltage of 35 kV minimum. a. Heat -shrinkable joint: Consists of a uniform cross-section heat -shrinkable polymeric construction with a linear stress relief system, a high dielectric strength insulating material, and an integrally bonded outer conductor layer for shielding. Replace original cable jacket with a heavy -wall heat -shrinkable sleeve with hot -melt adhesive coating. b. Watertight taped -type joint: Consists of an approved connector, self -fusing or self -bonding insulating tape, self -fusing semiconducting tape, tinned copper shielding tape or braid, and plastic tape. t SECTION 33 71 02 Page 9 r MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A c. Cold -shrink rubber -type joint: Joint shall be of a cold shrink r design that does not require any heat source for its installation. Splice insulation and jacket shall be of a one-piece factory formed cold shrink sleeve made of black EPDM rubber. Splice shall be packaged three splices per kit, including complete installation instructions. Cold -shrink rubber -type joints are limited to 8.7 kV systems. 2.1.9 Live End Caps Provide live end caps using a "kit" including a heat -shrinkable tube and a high dielectric strength, polymeric plug overlapping the conductor. End cap shall conform to applicable portions of IEEE Std 48. 2.1.10 Tape ' 2.1.10.1 Insulating Tape UL 510, plastic insulating tape, capable of performing in a continuous temperature environment of 80 degrees C. 2.1.10.2 Buried Warning and Identification Tape ' Provide detectable aluminum foil plastic -backed tape or detectable magnetic plastic tape manufactured specifically for warning and identification of buried cable and conduit. Tape shall be detectable by an electronic detection instrument. Provide tape in rolls, 2 inchesminimum width, color coded for the utility involved with warning and identification imprinted in bold black letters continuously and repeatedly over entire tape length. Warning and identification shall be CAUTION BURIED ELECTRIC CABLE BELOW or similar. Use permanent code and letter coloring unaffected by moisture and other substances contained in trench backfill material. 2.1.10.3 Fireproofing Tape Fireproofing tape shall be approximately 30 mils thick by 3 inches wide and shall consist of a flexible, unsupported elastomer that expands in fire to provide a thick char buildup between the flame and the cable. Tape shall _ be noncorrosive to cable sheath. Tape shall not give off a smoke when subjected to flame or support combustion. Tape shall not deteriorate when subjected to oil, water, gases, salt water, sewage, and fungus. 2.1.11 Pull Rope Shall be plastic having a minimum tensile strength of 200 pounds. 2.1.12 Grounding and Bonding Equipment ' UL 467. Ground rods shall be copper clad steel with diameter adequate to permit driving to full length of the rod, but not less than 3/4 inch in diameter and 10 feet long unless otherwise indicated. 2.2 SOURCE QUALITY CONTROL 2.2.1 Arc -Proofing Test for Cable Fireproofing Tape ' Manufacturer shall test one sample assembly consisting of a straight lead tube 12 inches long with a 2 1/2 inch outside diameter, and a 1/8 inch thick wall, and covered with one-half lap layer of arc and fireproofing SECTION 33 71 02 Page 10 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel s India Co. CL0701A material per manufacturer's instructions. The arc and fireproofing tape shall withstand extreme temperature of a high -current fault arc 13,000 degrees K for 70 cycles as determined by using an argon directed plasma jet capable of constantly producing and maintaining an arc temperature of 13,000 degrees K. Temperature (13,000 degrees K) of the ignited arc between the cathode and anode shall be obtained from a do power source of 305 (plus or minus 5) amperes and 20 (plus or minus 1) volts. The arc shall be directed toward the sample assembly accurately positioned 5 (plus or minus 1) millimeters downstream in the plasma from the anode orifice by fixed flow rate of argon gas (0.18 g per second). Each sample assembly shall be tested at three unrelated points. Start time for tests shall be taken from recorded peak current when the specimen is exposed to the full test temperature. Surface heat on the specimen prior to that time shall be minimal. The end point is established when the plasma or conductive arc penetrates the protective tape and strikes the lead tube. Submittals for �I arc -proofing tape shall indicate that the test has been performed and passed by the manufacturer. 2.2.2 Medium Voltage Cable Tests Results of AEIC C5 and AEIC CS6 qualification and production tests as applicable for each type of medium voltage cable. PART 3 EXECUTION 3.1 INSTALLATION NFPA 70 and ANSI C2. 3.1.1 Contractor Damage The Contractor shall promptly repair any indicated utility lines or systems damaged by Contractor operations. Damage to lines or systems not indicated, which are caused by Contractor operations, shall be treated as "Changes" under the terms of the General Provisions of the contract. If the Contractor is advised in writing of the location of a nonindicated line or system, such notice shall provide that portion of the line or system with "indicated" status in determining liability for damages. In any event, the Contractor shall immediately notify the Contracting Officer of any such damage. 3.1.2 Concrete ' Shall be composed of water so proportioned fine aggregate, coarse aggregate, portland cement, and and mixed as to produce a plastic, workable mixture. Fine aggregate shall be of hard, dense, durable, clean, and uncoated sand. The coarse aggregate shall be reasonably well graded from 3/16 to one inch. The fine and coarse aggregates shall be free from injurious amounts of dirt, vegetable matter, soft fragments or other deleterious substances. Water shall be fresh, clean, and free from salts, alkali, organic matter, and other impurities. Concrete shall have a compressive strength of 3000 psi at the age of 28 days. Slump shall not exceed 3 inches. Retempering of concrete will not be permitted. Exposed, unformed concrete surfaces shall be given a smooth, wood float finish. Concrete shall be cured for a period of not less than 7 days, and concrete made with high early strength portland cement shall be repaired by patching honeycombed or otherwise defective areas with cement mortar as directed by the Contracting Officer. Air entrain concrete exposed to weather using and air -entraining admixture conforming to ASTM C 260. Air content shall be between 4 and 6 percent. SECTION 33 7l 02 Page 11 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Cc CL0701A I 3.1.3 Direct Burial System Bury cables directly in earth, except under paved areas, and roadways, and install cables in conduit encased in concrete. Install cables buried directly in earth in the following manner: a. Slope ducts to drain. b. Excavate trenches in which the cables are placed by hand or with mechanical trenching equipment, and provide a minimum cable cover of 24 inches below finished grade for power conductors operated at 600 volts and less, and 30 inches to the top of the cables for over 600 volts. Trenches shall be not less than 6 inches wide, and shall be in straight lines between cable markers. Bends in trenches shall have a radius of not less than 36 inches. Where two or more cables are laid parallel in the same trench, space cables laterally at not less than 3 inches apart, except that communication cable shall be separated from power cable by a minimum distance of 12 inches. C. When rock is encountered, remove to a depth of at least 3 inches below the cable and fill the space with sand or clean earth free from particles larger than 1/4 inch. d. Do not unreel and pull cables into the trench from one end. However, the cable may be unreeled on grade and lifted into position with 3 inches more sand placed on top of cable and a redwood plank placed on top of the sand the entire length of the cable run. Plank shall be 2 by 8 inch redwood brush treated three coats with a pentachlorophenol light oil solution. Cable bedding and cover shall consist of material which would pass a 1/4 inch screen with no sharp material. 3.1.3.1 Cutting Cable Use heat shrink adhesive coated caps on cable ends or tape cable ends immediately after cutting to prevent moisture from entering the cable. Varnish the tape when cable is not expected to be connected for at least 72 hours. 3.1.3.2 Restoration Replace sod which has been removed, as soon as possible after backfilling is completed. Restore areas disturbed by trenching, storing of dirt, cable laying, pad construction, and other work to original condition and maintain until final acceptance. Provide necessary topsoiling, fertilizing, liming, seeding, sodding, sprigging or mulching. 3.1.3.3 Crossing Cables Separate cables crossing other cables or metal piping from each other by not less than 3 inches of well tamped earth. 3.1.3.4 Splicing Provide cables in one piece without splices between connections except where the distance exceeds the lengths in which cables are manufactured. 11 SECTION 33 71 02 Page 12 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Cc CL0701A 1, 3.1.3.5 Bends Bends in cables shall have an inner radius not less than those specified in NFPA 70 for the type of cable specified. 3.1.3.6 Horizontal Slack Leave approximately 3 feet of horizontal slack in the ground on each end of cable runs, on each side of connection boxes, and at points where connections are brought above ground. Where cable is brought above ground, leave additional slack to make necessary connections. Enclose splices in lead -sheathed or armored cables in split -type cast-iron splice boxes; after completion of the connection, fill with insulating filler compound and tightly clamp the box. �• 3.1.3.7 Identification Slabs Provide a slab at each change of direction of cable, over the ends of ducts or conduits which are installed under paved areas and roadways, and over each splice. Identification slabs shall be of concrete, approximately 20 inches square by 6 inches thick and shall be set flat in the ground so that top surface projects not less than 3/4 inch, nor more than 1 1/4 inches above ground. Concrete shall have a compressive strength of not less than 3000 psi and have a smooth troweled finish on exposed surface. Inscribe an identifying legend such as "electric cable," "telephone cable," "splice," or other applicable designation on the top surface of the slab before concrete hardens. Inscribe circuit identification symbols on slabs as directed. Letters or figures shall be approximately 2 inches high and grooves shall be approximately 1/4 inch in width and depth. Install slabs so that the side nearest the inscription on top shall include an arrow indicating the side nearest the cable. 3.1.3.8 Cable End Seal Ends of cable shall be taped immediately after cutting to prevent moisture from entering the cable. Where the cable is not expected to be connected for at least 72 hours, the tape shall also be varnished. 3.1.4 Underground Conduit/Duct Without Concrete Encasement Type of conduit shall be PVC -coated rigid galvanized steel. 3.1.4.1 Conduit Installation Top of the conduit shall be not less than 24 inches below grade, and shall have a minimum slope of 3 inches in each 100 feet away from buildings and toward manholes and other necessary drainage points. Run conduit in straight lines except where a change of direction is necessary. As each conduit run is completed, for conduit sizes 3 inches and larger, draw a flexible testing mandrel approximately 12 inches long with a diameter less than the inside diameter of the conduit through the conduit. After which, draw a stiff bristle brush through until conduit is clear of particles of earth, sand and gravel; then immediately install conduit plugs. For conduit sizes less than 3 inches, draw a stiff bristle brush through until conduit is clear of particles of earth, sand and gravel; then immediately install conduit plugs. Provide not less than 3 inches clearance from the conduit to each side of the trench. A minimum clearance of 2 1/2 inches shall be provided between adjacent conduits. Grade bottom of trench smooth; where rock, soft spots, or sharp -edged materials are encountered, SECTION 33 71 02 Page 13 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A excavate the bottom for an additional 3 inches, fill and tamp level with original bottom with sand or earth free from particles, that would be retained on a 1/4 inch sieve. 3.1.4.2 Encasement Under Roads and Structures Under roads, paved areas, and railroad tracks, install conduits in concrete encasement of rectangular cross-section providing a minimum of 3 inch concrete cover around ducts. Concrete encasement shall extend at least 5 feet beyond the edges of paved areas and roads, and 12 feet beyond the rails on each side of railroad tracks. Conduits to be installed under existing paved areas which are not to be disturbed, and under roads and railroad tracks, shall be zinc -coated, rigid steel, jacked into place. 3.1.4.3 Multiple Conduits Separate multiple conduits by a minimum distance of 2 112 inches, except that light and power conduits shall be separated from control, signal, and telephone conduits by a minimum distance of 3 inches. Stagger the joints of the conduits by rows and layers to strengthen the conduit assembly. Provide plastic duct spacers that interlock vertically and horizontally. Spacer assembly shall consist of base spacers, intermediate spacers, and top spacers to provide a completely enclosed and locked -in conduit assembly. Install spacers per manufacturer's instructions, but provide a minimum of two spacer assemblies per 10 feet of conduit assembly. 3.1.5 Underground Duct with Concrete Encasement Construct underground duct lines of individual conduits encased in concrete. Except where rigid galvanized steel conduit is indicated or specified, the conduit shall be PVC Type EB-35. Do not mix different kinds of conduit in any one duct bank. Ducts shall not be smaller than 4 inches in diameter unless otherwise indicated. Concrete encasement surrounding the bank shall be rectangular in cross-section and shall provide at least 3 inches of concrete cover for ducts. Separate conduits by a minimum concrete thickness of 2 inches, except separate light and power conduits from control, signal, and telephone conduits by a minimum concrete thickness of 3 inches. 3.1.5.1 Depth of Encasement Top of the concrete encasement shall not be less than 18 inches below grade. 3.1.5.2 Slope of Encasement Duct banks shall have a continuous slope downward toward underground structures and away from buildings with a minimum pitch of 3 inches in 100 feet. Except at conduit risers, accomplish changes in direction of runs exceeding a total of 10 degrees, either vertical or horizontal, by long sweep bends having a minimum radius of curvature of 25 feet; sweep bends may be made up of one or more curved or straight sections or combinations thereof. Manufactured bends shall have a minimum radius of 18 inches for use with conduits of less than 3 inches in diameter and a minimum radius of 36 inches for ducts of 3 inches in diameter and larger. Excavate trenches along straight lines from structure to structure before ducts are laid or structure constructed so the elevation can be adjusted, if necessary, to avoid unseen obstruction. SECTION 33 71 02 Page 14 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 3.1.5.3 Conduits Terminate conduits in end -bells where duct lines enter underground structures. Stagger conduit joints by rows and layers to strengthen the duct bank. Provide plastic duct spacers that interlock vertically and horizontally. Spacer assembly shall consist of base spacers, intermediate spacers, and top spacers to provide a completely enclosed and locked -in duct bank. Install spacers per manufacture's instructions, but provide a minimum of two spacer assemblies per 10 feet of duct bank. Before pouring concrete, anchor duct bank assemblies to prevent the assemblies from floating during concrete pouring. Anchoring shall be done by driving reinforcing rods adjacent to every other duct spacer assembly and attaching the rod to the spacer assembly. .� 3.1.5.4 Test Mandrel •• As each section of a duct line is completed from structure to structure, draw a flexible testing mandrel approximately 12 inches long with a diameter less than the diameter of the conduit through each conduit. After which, draw a stiff bristle brush through the conduit, until conduit is clear of particles of earth, sand, and gravel; then immediately install end plugs. 3.1.5.5 Conduit Plugs and Pull Rope New conduit indicated as being unused or empty shall be provided with plugs on each end. Plugs shall contain a weephole or screen to allow water drainage. Provide a plastic pull rope having 3 feet of slack at each end of unused or empty conduits. 3.1.5.6 Connections to Manholes 1. Duct bank envelopes connecting to underground structures shall be flared to have enlarged cross-section at the manhole entrance to provide additional shear strength. Dimensions of the flared cross-section shall be larger than the corresponding manhole opening dimensions by no less than 12 inches in each direction. Perimeter of the duct bank opening in the underground structure shall be flared toward the inside or keyed to provide a positive interlock between the duct bank and the wall of the structure. Use vibrators when this portion of the encasement is poured to assure a seal between the envelope and the wall of the structure. 3.1.5.7 Connections to Existing Handholes N For duct bank connections to existing structures, break the structure wall out to the dimensions required and preserve steel in the structure wall. Cut steel and extend into the duct bank envelope. Chip the perimeter surface of the duct bank opening to form a key or flared surface, providing a positive connection with the duct bank envelope. 3.1.5.8 Connections to Existing Concrete Pads For duct bank connections to concrete pads, break an opening in the pad out to the dimensions required and preserve steel in pad. Cut the steel and extend into the duct bank envelope. Chip out the opening in the pad to form a key for the duct bank envelope. _A SECTION 33 71 02 Page 15 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A I 3.1.5.9 Connections to Existing Ducts Where connections to existing duct banks are indicated, excavate the banks to the maximum depth necessary. Cut off the banks and remove loose concrete from the conduits before new concrete -encased ducts are installed. Provide a reinforced concrete collar, poured monolithically with the new duct bank, to take the shear at the joint of the duct banks. Remove existing cables which constitute interference with the work. Abandon in place those no longer used ducts and cables which do not interfere with the work. 3.1.5.10 Partially Completed Duct Banks During construction wherever a construction joint is necessary in a duct bank, prevent debris such as mud, and, and dirt from entering ducts by providing suitable conduit plugs. Fit concrete envelope of a partially completed duct bank with reinforcing steel extending a minimum of 2 feet back into the envelope and a minimum of 2 feet beyond the end of the envelope. Provide one No. 4 bar in each corner, 3 inches from the edge of the envelope. Secure corner bars with two No. 3 ties, spaced approximately one footapart. Restrain reinforcing assembly from moving during concrete pouring. 3.1.5.11 Removal of Ducts Where duct lines are removed from existing underground structures, close the openings to waterproof the structure. Chip out the wall opening to provide a key for the new section of wall. 3.1.5.12 Optional Precast Sectional Underground Duct Bank The Contractor may choose to substitute concrete, precast, sectional, underground duct bank, with PVC conduits, for the cast -in -place underground conduit with concrete encasement. Key and tie together precast sections in a manner to provide the strength and integrity of a cast -in -place structure. Keep conduits in alignment from section to section to provide a smooth surface for pulling cables. Lock precast sections together so that the maximum gap after settlement does not exceed 1/4 inch. Fill gaps between concrete sections with flexible plastic grouting material to prevent entry of water and foreign material. Install rebar in precast sections in accordance with the requirements of cast -in -place duct banks. Key the precast duct bank into manholes, with a cast -in -place section, of 3 feet minimum, joining the last section to each manhole. The alignment vertically and horizontally of any two adjacent sections shall not vary more than 1/4 inch when measured from end of conduit to end of conduit. Concrete strength shall be the same as for cast -in -place units. Precast duct banks without the PVC conduits will not be permitted. 3.1.6 Underground Conduit for Service Feeders Into Buildings Shall be PVC, Type EPC-40 from the service equipment to a point 5 feet beyond the building and projections thereof. Protect the ends of the conduit by threaded metal caps or bushings; coat the threads with graphite grease or other coating. Clean and plug conduit until conductors are installed. 3.1.7 Conduit Protection at Concrete Penetrations Galvanized conduits which penetrate concrete (slabs, pavement, and walls) SECTION 33 71 02 Page 16 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A in wet locations shall be PVC coated and shall extend from at least 2 inches within the concrete to the first coupling or fitting outside the concrete (minimum of 6 inches from penetration). 3.1.8 Buried Warning and Identification Tape Bury tape with the printed side up at a depth of 12 inches below the top surface of earth or the top surface of the subgrade under pavements. 3.1.9 Cable Pulling �Pull cables down grade with the feed -in point at the manhole or buildings of the highest elevation. Use flexible cable feeds to convey cables through manhole opening and into duct runs. Do not exceed the specified cable bending radii when installing cable under any conditions, including turnups into switches, transformers, switchgear, switchboards, and other � enclosures. Cable with tape shield shall have a bending radius not less than 12 times the overall diameter of the completed cable. If basket -grip type cable -pulling devices are used to pull cable in place, cut off the section of cable under the grip before splicing and terminating. 3.1.9.1 Cable Lubricants Use lubricants that are specifically recommended by the cable manufacturer for assisting in pulling jacketed cables. 3.1.9.2 Cable Pulling Tensions Tensions shall not exceed the maximum pulling tension recommended by the cable manufacturer. Monitor pulling tension during cable installation to ensure maximum pulling tension is not exceeded. 3.1.9.3 Secondary Cable Runs, 600 Volts and Less •, Provide insulated copper equipment grounding conductor, sized as required by the rating of the overcurrent device supplying the phase conductors. 3.1.9.4 Cables in Handholes Do not install cables utilizing the shortest route, but route along those walls providing the longest route and the maximum spare cable lengths. Form cables to closely parallel walls, not to interfere with duct entrances, and support on brackets and cable insulators at a maximum of 9 feet. Support cable splices in underground structures by racks on each side of the splice. Locate splices to prevent cyclic bending in the spliced sheath. Install cables at middle and bottom of cable racks, leaving top space open for future cables, except as otherwise indicated for existing installations. Provide one spare three -insulator rack arm for each cable I rack in each underground structure. In existing manholes, handholes and vaults where new ducts are to be terminated or where new cables are to be installed, modify the existing installation of cables, cable supports and grounding as required for a uniform installation with cables carefully arranged and supported in the same manner as specified for new cable. 3.1.9.5 Conductors Installed in Parallel Conductors shall be grouped such that each conduit of a parallel run contains 1 Phase A conductor, 1 Phase 3 conductor, 1 Phase C conductor, and 1 neutral conductor. SECTION 33 71 02 Page 17 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A , 3.1.10 600 Volt Cable Splicing and Terminating Protect terminations of insulated power and lighting cables from accidental contact, deterioration of coverings and moisture by providing terminating devices and materials. Install terminations of insulated power and lighting cables in accordance with the manufacturer's requirements. Make terminations with materials and methods as indicated or specified herein or as designated by the written instructions of the cable manufacturer and termination kitmanufacturer. 3.1.10.1 Splices for 600 Volt Class Cables Splices in underground distribution systems shall made only in accessible locations such as manholes and handholes, with a compression connector on the conductor and by insulating and waterproofing by one of the following methods suitable for continuous submersion in water and comply with ANSI C119.1. a. Provide cast -type splice insulation by means of molded casting process employing a thermosetting epoxy resin insulating material applied by a gravity poured method or by a pressure injected method. Provide component materials of the resin insulation in a packaged form ready for convenient mixing without removing from the package. Do not allow the cables to be moved until after the splicing material has completely set. b. Gravity poured method shall employ materials and equipment contained in an approved commercial splicing kit which includes a mold suitable for the cables to be spliced. When the mold is in place around the joined conductors, prepare the resin mix and pour into the mold. Do not allow cables to be moved until after the splicing materials have completely set. C. Provide heat shrinkable splice insulation by means of a thermoplastic adhesive sealant material which should be applied by a clean burning propane gas torch. Cables may be moved when joint is cool to the touch. d. Provide a cold -shrink rubber splice which consists of EPDM rubber tube which has been factory stretched onto a spiraled core which is removed during splice installation. The installation shall not require heat or flame, or any additional materials such as coverings or adhesive. It shall be designed for use with inline compression type connectors, or indoor, outdoor, direct -burial or submerged locations. e. Where aluminum conductors are provided, use particular care in making up joints and terminations. Remove surface oxides by cleaning with a wire brush or emery cloth. Provide joint compound on conductors, and UL listed solid aluminum connectors for connecting aluminum to aluminum. When connecting aluminum to copper, provide connectors specifically designed for connecting aluminum to copper. 3.1.11 Medium Voltage Cable Terminations Provide terminating devices and materials to protect medium voltage cable I SECTION 33 71 02 Page 18 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I% 11 terminations from accidental contact, deterioration of coverings, and moisture. Make terminations by using materials and methods specified herein and as designatecl'by the written instruction of the cable manufacturer and termination kit manufacturer. Termination for high -voltage cables shall be rated, and be capable of withstanding test voltages, in accordance with IEEE Std 48. Terminations of single- and multiconductor cables shall include the securing and sealing of the sheath and insulation of the cable conductors, stress relief and grounding of cable shields of shielded cable, and grounding of neutral conductors, metallic sheaths, and armor. Adequately support cables and cable terminations to avoid any excessive strain on the termination and the conductor connection. 3.1.12 Medium Voltage Cable Joints Provide power cable joints (splices) suitable for continuous immersion in water and direct burial. Make joints only in accessible locations in manholes or handholes by using materials and methods specified herein and as designated by the written instructions of the cable manufacturer and the joint kit manufacturer. Size connectors properly for the cable being connected and crimp using a full circle compression tool. a. Make medium -voltage joints by using a kit of one manufacturer and with written approval of the manufacturer of the cable which is to be spliced. Provide the Contracting Officer with a copy of the manufacturer's instructions before jointing is started. Upon request, supply manufacturer's design qualification test report in accordance with IEEE Std 404. Joint design shall have been proof tested in accordance with IEEE Std 404. Connectors for joint shall be tin-plated electrolytic copper, having ends tapered and having center stops to equalize cable insertion. (1) Epoxy cast -type joint methods: Provide cast -type joint insulation by means of a molded casting process employing a thermosetting epoxy resin insulating material which shall be applied by a gravity poured method or by a pressure injected method. Provide component materials of the resin insulation in a packaged form ready for convenient mixing without removing from the package. Do not allow cables to be moved until after the jointing material has completely set. (2) EPR cast -type joint: Provide insulation by means of a molded casting process employing an ethylene propylene -rubber (EPR) jointing compound which results in an inseparable bond between the jointing material and cable insulation. The molding process shall include injection of molding material into the mold to ensure void -free joints. l (3) Watertight taped -type joint: Consists of an approved connector, self -fusing tape (splicing compound), self -bonding semiconducting tape, tinned copper shielding tape or braid, and plastic tape. (4) Tape overcast -type joint: Watertight taped -type, overcast with an epoxy resin construction for the cast -type, pressure method. Provide joint suitable for the rated voltage of the cable, to a limit of 15 KV. (5) Vulcanized -type joint: Heat -pressure process of an approved '1 SECTION 33 71 02 Page 19 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I type and employing materials and equipment suitable for the type and voltage of cables for which it is used. Materials used in the jointing process shall be fully and permanently compatible with materials in the cables. Provide joint suitable for the rated voltage of the cable, to a limit of 5 KV. (6) Heat -shrinkable joint: A uniform cross-section heat -shrinkable polymeric construction consisting of a linear stress relief system, a high dielectric strength insulating material, and an integrally bonded outer conductor layer for shielding. Replace original cable jacket with a heavy -wall heat -shrinkable sleeve with hot -melt adhesive coating. Provide joint suitable for the rated voltage of the cable. (7) Cold -shrink rubber -type joint: Joint shall be of a cold shrink design that does not require any heat source for its installation. Splice insulation and jacket shall be of a one-piece factory formed cold shrink sleeve made of black EPDM rubber. Splice shall be packaged three splices per kit, including complete installation instructions. Provide joint suitable for the rated voltage of the cable, to a limit of 8.7 kV. (8) Inline molded rubber -type joint: The concentric neutral (CN) or jacketed concentric neutral (JCN) cable joint must meet the requirements of IEEE Std 404 for the voltage rating of the cable it is to be used on 15, 25 or 35 kV. It must be rated for continuous operation at 90 degrees C, with an emergency overload temperature rating of 130 degrees C. The joint shall be a slip-on design made of molded peroxide cured EPDM rubber, with a separate jacket over the splice and neutral wires consisting of an EPDM rubber tube which has been factory stretched onto a spiraled core, which is removed during installation. The splice shall be rated for indoor, outdoor or direct burial applications. 3.1.12.1 Joints in Shielded Cables Cover the joined area with metallic tape, or material like the original cable shield and connect it to the cable shield on each side of the splice Insulate cable shield for 34.5 kV system splices into sections at each splice to prevent circulating currents in the shield. Ground each insulated section at one point only. Provide a bare copper ground connection brought out in a watertight manner and grounded to a ground rod as part of the splice installation. Ground conductors, connections, and rods shall be as specified elsewhere in this section. Wire shall be trained to the sides of the enclosure to prevent interference with the working area. 3.1.13 Cable End Caps Cable ends shall be sealed at all times with coated heat shrinkable end caps. Cables ends shall be sealed when the cable is delivered to the job site, while the cable is stored and during installation of the cable. The caps shall remain in place until the cable is spliced or terminated. Sealing compounds and tape are not acceptable substitutes for heat shrinkable end caps. Cable which is not sealed in the specified manner at. a1.1 times will be rejected. SECTION 33 71 02 Page 20 IMARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A 1 3.1.14 Live End Caps Provide live end caps for single conductor medium voltage cables where �I indicated. 3.1.15 Fireproofing of Cables in Manholes, Handholes and Vaults Fireproof (arc proof) wire and cables which will carry current at 2200 1 volts or more in manholes, handholes, and vaults. 3.1.15.1 Fireproofing Tape Tightly wrap strips of fireproofing tape around each cable spirally in half-laped wrapping. Install tape in accordance with manufacturer's instructions. 3.1.15.2 Tape -Wrap Tape -wrap lead -sheathed or other metallic -sheathed or metallic armored cables without a nonmetallic protective covering over the sheath or armor prior to application of fireproofing. Wrap shall be in the form of two tightly applied half -lapped layers of a pressure -sensitive 10 mil thick plastic tape, and shall extend not less than one inch into the duct. Even out irregularities of the cable, such as at splices, with insulation putty before applying tape. 3.1.16 Grounding Systems Shall be as indicated, and as required by NFPA 70 and ANSI C2. 3.1.16.1 Grounding Electrodes Provide cone pointed driven ground rods driven full depth plus 6 inches, installed to provide an earth ground of the appropriate value for the particular equipment being grounded. 3.1.16.2 Grounding Connections Make grounding connections which are buried or otherwise normally inaccessible, by exothermic weld or compression connector. �l a. Make exothermic welds strictly in accordance with the weld manufacturer's written recommendations. Welds which are "puffed up" or which show convex surfaces indicating improper cleaning are not acceptable. Mechanical connectors are not required at exothermic welds. ( b. Make compression connections using a hydraulic compression tool to provide the correct circumferential pressure. Tools and dies shall be as recommended by the manufacturer. An embossing die code or other standard method shall provide visible indication that a connector has been adequately compressed on the ground wire. 3.1.16.3 Grounding Conductors Grounding conductors shall be stranded -bare copper conforming to ASTM B 8, Class B, for sizes No. 6 AWG and larger, and shall be solid -bare copper conforming to ASTM B 1 for sizes No. 8 and smaller. Cable sheaths, cable -�� shields, conduit, and equipment shall be grounded with No. 6 AWG. SECTION 33 71 02 Page 21 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co CL0701A i 3.1.16.4 Ground Cable Crossing Expansion Joints Protect ground cables crossing expansion joints or similar separations in structures and pavements by use of approved devices or methods of installation which provide the necessary slack in the cable across the joint to permit movement. Use stranded or other approved flexible copper cable across such separations. 3.1.16.5 Ground Rod Connections Connect ground rods only to insulated copper ground conductor and weld the connection. Insulate entire area of the rod in the vicinity of the weld in accordance with UL 467and the connecting wire and seal against moisture penetration. 3.1.16.6 Fence Grounding Fences shall be grounded with a ground rod at each fixed gate post and at each corner post. Drive ground rods until the top is 12 inches below grade. Attach a No. 4 AWG copper conductor, by exothermic weld to the ground rods and extend underground to the immediate vicinity of fence post. Lace the conductor vertically into 12 inches of fence mesh and fasten by two approved bronze compression fittings, one to bond wire to post and the other to bond wire to fence. Each gate section shall be bonded to its gatepost by a 1/8 by one inch flexible braided copper strap and ground post clamps. Clamps shall be of the anti -electrolysis type. 3.1.17 Special Conditions During the construction of duct banks and underground structures located in streets, the streets shall remain open to traffic. Plan and execute the work to meet this condition. At locations where duct banks cross railroad tracks and the work requires closing of the tracks, secure permission from the Contracting Officer for each track closure. 3.1.18 Reconditioning of Surfaces 3.1.18.1 Unpaved Surfaces II Restore to their original elevation and condition unpaved surfaces disturbed during installation of duct or direct burial cable. Preserve sod and topsoil removed during excavation and reinstall after backfilling is completed. Replace sod that is damaged by sod of quality equal to that removed. When the surface is disturbed in a newly seeded area, re -seed the restored surface with the same quantity and formula of seed as that used in the original seeding. ,. 3.1.18.2 Paving Repairs Where trenches, pits, or other excavations are made in existing roadways and other areas of pavement where surface treatment of any kind exists, restore such surface treatment or pavement the same thickness and in the same kind as previously existed, except as otherwise specified, and to match and tie into the adjacent and surrounding existing surfaces. 3.1.19 Certificate of Competency for Cable Splicer/Terminator Certification of the qualification of the cable splicer/terminator shall be SECTION 33 71 02 Page 22 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel 6 India Co. CL0701A submitted, for approval, 30 days before splices or terminations are to be made in medium voltage (5 kV to 35 kV) cables. The certification shall include the training, and experience of the individual on the specific type and classification of cable to be provided under this contract. The certification shall indicate that the individual has had three or more years recent experience splicing and terminating medium voltage cables. The certification shall also list a minimum of three splices/terminations that have been in operation for more than one year. In addition, the individual may be required to perform a dummy or practice splice/termination in the presence of the Contracting Officer, before being approved as a qualified cable splicer. If that additional requirement is imposed, the Contractor shall provide short sections of the approved types 1 of cables along with the approved type of splice/termination kit, and detailed manufacturer's instructions for the cable to be spliced. The .� Contracting Officer reserves the right to require additional proof of competency or to reject the individual and call for certification of an alternate cable splicer. 3.2 FIELD QUALITY CONTROL As an exception to requirements that may be stated elsewhere in the contract, notify the Contracting Officer 5 working days prior to each test. Furnish labor, equipment. and incidentals required for testing, except that the Government will provide electric power required for the tests. Correct defects in the work provided by the Contractor and repeat tests until the work is in compliance with contract requirements. 3.2.1 Performance of Acceptance Checks and Tests Perform in accordance with the manufacturer's recommendations, NFPA 70B, NETA ATS, and referenced ANSI standards. Include the following visual and mechanical inspections and electrical tests, performed in accordance with NETA ATS. . 3.2.1.1 600 Volt Cable Tests Perform tests after wiring is completed, connected, and ready for �I operation, but prior to placing system in service and before any branch circuit breaker is closed. a. Visual and Mechanical Inspection ` (1) Inspect cables for physical damage and proper connection in �+ accordance with contract plans and specifications. _I (2) Test cable mechanical connections to manufacturer's recommended values using a calibrated torque wrench. In the absence of manufacturer's data use NETA recommended values. (3) Check cable color coding for compliance with contract specifications. �1 b. Electrical Tests (1) Perform insulation -resistance test on each conductor with respect to ground and adjacent conductor; applied potential shall be 1000 volts DC for 1 minute; minimum insulation -resistance values shall not be less than 2 megohms. SECTION 33 71 02 Page 23 MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A I (2) Perform continuity test to insure proper cable connection. 3.2.1.2 Medium Voltage Cables Perform tests after installation of cable, splices, and terminators and before terminating to equipment. a. Visual and Mechanical Inspection (1) Inspect exposed cable sections for physical damage. (2) Verify that cable is supplied and connected in accordance with contract plans and specifications. (3) Inspect for proper shield grounding, cable support, and cable termination. (4) Verify that cable bends are not less than ICEA or manufacturer's minimum allowable bending radius. (5) Inspect for proper fireproofing. (6) Visually inspect jacket and insulation condition. (7) Inspect for proper phase identification and arrangement. b. Electrical Tests (1) Perform a shield continuity test on each power cable by ohmmeter method. Record ohmic value, resistance values in excess of 10 ohms per 1000 feet of cable must be investigated and justified. (2) Perform a DC high -potential test on all cables. Adhere to precautions and limits as specified in the applicable NEMA/ICEA Standard for the specific cable. Test procedure shall be as follows, and the results for each cable test shall be recorded as specified herein. Field acceptance test voltage for 5 kV cable shall be 25 kV DC and for 15 kV cable shall be 55 kV DC. (a) Current -sensing circuits in test equipment shall measure only the leakage current associated with the cable under test and shall not include internal leakage of the test equipment. (b) Record wet- and dry-bulb temperatures or relative humidity and temperature. (c) Test each section of cable individually. (d) Individually test each conductor with all other conductors grounded; Ground all shields. (e) Terminations shall be properly corona -suppressed by guard ring, field reduction sphere, or other suitable methods as necessary. (f) Ensure that the maximum test voltage does not exceed the limits for terminators specified in IEEE standard 48 or manufacturer's specifications. SECTION 33 71 02 Page 24 ' MARSOC Clam Shell Site Prep for Foxtrot, Golf, Hotel & India Co. CL0701A ' (g) Apply the DC high -potential test in at least five equal increments until maximum test voltage is reached. No increment shall exceed the voltage rating of the cable. Record DC leakage current at each step after a constant stabilization time consistent with system charging current. (h) Raise the conductor to the specified maximum test voltage and hold for fifteen (15) minutes. Record readings of leakage current at 30 seconds and one minute and at one -minute intervals thereafter. Provide a graphic plot of readings with leakage current (X axis) versus voltage (Y axis) at each increment. (i) Reduce the conductor test potential to zero and measure as residual voltage at discrete intervals. (j) Apply grounds for a time period adequate to drain all insulation stored charge. (k) When new cables are spliced into existing cables, the DC high -potential test shall be performed on the new cable prior to splicing. After test results are approved for new cable and the splice is completed, an insulation -resistance test and a shield -continuity test shall be performed on the length of new and existing cable including the splice. After a satisfactory insulation -resistance test, a DC high -potential test shall be performed on the completed cable system utilizing a test voltage 75 percent of new cable tested value. 3.2.1.3 Ground Rods Perform ground resistance tests for ground rods before any wire is connected. Take measurements in normally dry weather, not less than 48 hours after rainfall. Ground resistance shall also be measured for each piece of equipment and medium voltage cable splice to the ground electrode. Use a portable ground testing megger in accordance with manufacturer's instructions to test each ground or group of grounds. The instrument shall be equipped with a meter reading directly in ohms or fractions thereof to indicate the ground value of the ground electrode under test. 3.2.2 Approval of Test Results Medium voltage cable test results shall be approved by SOUTHNAVFACENGCOM (Code 074). -- End of Section -- 11 11, 1' SECTION 33 71 02 Page 25 t� Stormwater Management Permit Narrative MARSOC Clam Shell Site Preparations for Foxtrot Co., Golf Co., Hotel Co., and India Co. Onslow County June, 2007 Proiect Description This project is a new project adjacent to the existing Permit No. SW8 010419, P-019 Amphibious Operations and Maintenance Complex dated November 28, 2001 and shall disturb approximately 2.83 acres on the Camp Lejeune Marine Corps Base. This new project shall involve of the installation of a new Tactical Parking Area located on the southeast corner of the existing Amphibious Operations and Maintenance Complex. The project shall include 1.76 ac of asphalt parking with total of 62.1 % impervious area. The subject property is located approximately'/Z half mile SE of the intersection of Courthouse Road and Sneads Ferry Road, (NC172) (see detailed plans and vicinity map). Site Description The existing site is currently a wooded area with slopes that are generally in the range of 1-2%. Primary drainage for the project will be a new storm drainage pipe network leading to a new storm water basin. The first 1 '/2 inches of rainfall will be captured in the basin and then pumped over a two -five day period into the Camp Lejeune Sanitary Sewer System. Any additional flow over 1 '/2 inches shall be discharged from the new storm water basin into a vegetated area that surrounds an existing wetland area. This wetland is approximately 650 If from Courthouse Bay, (SA, HQW) part of the White Oak River Basin, (19-36) Adiacent Proper Land use in the vicinity of the project is industrial, wooded and all part of the Camp Lejeune Marine Corps Base. Soils The dominant soil types in the area are Wando Fine Sand (WAB) and Urban Land (UR). Stormwater Management The project proposes to use the existing Camp Lejeune Sanitary Sewer System to treat the first 1 '/2 inches of rainfall. The estimated required volume of the storm water basin is 17,915 gals. The proposed volume of the storm water basin is 20,645 gals. All rainfall over the first 1 '/2" inches shall be discharged from the basin into a vegetated area that surrounds a wetland that is 650 If from Courthouse Bay. The proposed storm drainage basin is a 40' x 40' square at elevation 4 MSL with 3' to 1' minimum side slopes. A PVC slotted drainage pipe shall be installed into the proposed basin. The slotted pvc pipe shall be wrapped with filter fabric and then the entire exposed pipe shall be cover to an elevation of one foot above the top of the pipe with Class "B" Rip rap. The pipe shall drain to a proposed concrete wet well with two submersible grinder pumps rated at 12 gpm @ 21 TDH. The pumps shall be controlled by mercury float switches which shall turn the pumps Prepared by L Humphrey both on and off. At 12 gpm, it will take approximately 4.40 days to drain the basin. The proposed bottom of the basin is elevation 3 MSL which shall leave approximately one foot of runoff in the basin for further treatment. Calculations: Calculations for the new drainage features are attached to the Storm -water Permit Application. 07 Prepared by L Humphrey