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HomeMy WebLinkAboutWQ0042579_More Information Received_20211129Initial Review Reviewer Thornburg, Nathaniel D Is this submittal an application? (Excluding additional information.) * Yes No If not an application what is the submittal type?* Annual Report Residual Annual Report Additional Information Other Permit Number (IR) * WQ0042579 Applicant/Permittee Brunswick County Email Notifications ................................................................................... Does this need review by the hydrogeologist? * Yes No Regional Office CO Reviewer Admin Reviewer Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence. ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ Name* Carter Hubard Email Address* tchubard@wkdickson.com Project Information Application/Document Type* New (Fee Required) Modification - Major (Fee Required) Renewal with Major Modification (Fee Required) Annual Report Additional Information Other Phone Number* 9104421850 Modification - Minor Renewal GW-59, NDMR, NDMLR, NDAR-1, N DAR-2 Residual Annual Report Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. hftps://edocs.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Perm it Type:* Wastewater Irrigation High -Rate Infiltration Other Wastewater Reclaimed Water Closed -Loop Recycle Residuals Single -Family Residence Wastewater Other Irrigation Permit Number: * WQ0042579 Has Current Existing permit number Applicant/Permittee Address* 250 Grey Water Road NE, PO Box 249, Supply, North Carolina Facility Name* Mulberry Branch WRF Please provide comments/notes on your current submittal below. Add info comment response letter with attachments included At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here. (Application Form, Engineering Plans, Specifications, Calculations, Etc.) 00 20211129 Comment Response Add Info.pdf 115.09MB Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non - Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature Submission Date 11/29/2021 Ph W ivDICKSON November 29, 2021 Submitted electronically via DWI upload site Lauren Raup-Plummer, PE North Carolina Department of Environmental Quality Division of Water Resources 512 North Salisbury Street Raleigh, NC 27604 RE: Application No. WQ0042579 Additional Information Request #2 Mulberry Branch Water Reclamation Facility High -Rate Infiltration System SRF Project No. CS370714-03 WKD Project No. 20170253.00.WL Dear Ms. Raup-Plummer: Thank you for your comments regarding High -Rate Infiltration System Permit Application No. WQ0042579 submitted for the Mulberry Branch Water Reclamation Facility Project. To supplement the permit application received by NCDEQ on August 10, 2021, we are submitting the following comment responses and supporting documents for your review and approval. Supporting documents include: Attachment 1- Revised HRIS Application form Attachment 2- Finding of No Significant Impact Attachment 3- Groundwater and Mulberry Branch Analytical Results Attachment 4- Aquifer analysis test results summarized Attachment 5- Wetland Report Attachment 6- Revised Plans Sheets Attachment 7- Revised Specifications Attachment 8- Revised and sealed calculations Attachment 9- No Rise approval letter Attachment 10- Regional Biosolids Plan Attachment 11 DWI Checklist Attachment 12- Updated Cost Estimate 300 N. Third Street, Suite 301 Wilmington, NC 28401 Tel. 910.762.4200 www.wkdickson.com Aviation • Water Resources • Community Development • Energy NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 2 In regard to the review comments provided on October 19, 2021, please see responses below: A. Cover Letter and Executive Summary: 1. Comment: The submitted documents were overall organized to a more navigable format; however, Central and Regional Office staff noticed numerous duplicates of documents within the submittal file. For example, there were multiple residuals management plans and multiple copies of the existing Brunswick County RLAP permit included. This added to the cumbersome nature of the project submittal and created confusion when trying to identify the most recent version of certain documents presented for our consideration. When revising the documents to address the following comments, please also take care to make sure that duplication information is not being presented. Response: Duplicate information will be minimized. 2. Comment: There are numerous instances throughout the engineering documents where the nomenclature utilized is inconsistent. For example, pump stations are referred to in some instances by function (influent pump station) but in others by numeric notation (PS No. 3). Other issues were observed with manhole labels not matching between plan sheets (see below within Section I - Engineering Plans). Please review and revise the engineering documents to clarify nomenclature therein to better facilitate our review. Response: The Pump Station numbering system pertains to the self -priming pumps. The Pump Station Numbering has been added to the engineering calculations for clarity. All manhole labeling has been corrected. B. Application Fee: 1. No comment/response. C. Application: 1. Comment: Within Item IV.3, the applicant indicated that an Environmental Assessment (EA) was required under 15A NCAC 01C; however, the EA was still under review at the time of the submittal. Has a Finding of No Significant Impact or Record of Decision been issued to the applicant since the last submission? Please provide an update on the status of the EA. Response: The Finding of No Significant Impact and Environmental Assessment dated September 28, 2021 is included in Attachment 2. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 3 2. Comment: Within Item IV.4 General Requirements, it appears that several permits are listed as pending. Were these permit applications still being drafted at the time of the application or had they already been submitted to their respective permitting authorities? Please provide additional information and an update of the status of the permits/certifications listed within the table. Response: An updated table of permitting status is included in Attachment 1. 3. Comment: General Requirements Item IV.8 indicates multiple values for the 100-year flood elevation to the facility (26.5 ft within the first portion and 25.6 ft within the following question). The 100-year flood line depicted in the vicinity of Infiltration Basin A appears to be closer to the elevation of 64 ft AMSL. Please provide the flood elevation value that is associated with the Infiltration Basin areas as it is unclear whether the 2.0 feet of freeboard is met at that location. Additionally, within Item V.6, the response regarding whether the treatment system is located within the 100-year flood plain is indicated as N/A. Please revise the response to address whether the listed requirements are met. Additionally, please review and revise the associated engineering documents, if necessary. Response: The berm area of the infiltration basins is a zone A flood plain. Zone A is a hazard area without base flood elevation. Application Item V.6 has been revised as the treatment system is not located in the 100-year flood plain. Engineering documents have been revised. 4. Comment: In Section V, the table indicates that the designed effluent concentration for TKN is 2 mg/L; however, the provided engineering calculations indicate that the designed concentration is 7 mg/L. Please review and revise as needed. Response: The designed effluent TN is maximum of 7.0 mg/l, Maximum Effluent NH3 is 4.0 mg/l. The designed maximum Effluent Nitrate is 3.0. The Design Calculation Package and the application and are updated. The raw influent Ammonia is 36.3 mg/L and influent TKN is 42.6 mg/L TKN. The incoming waste stream is assumed to have an Ammonia concentration of 36.3 mg/L, however, once entering the WWTP it is assumed that all influent total nitrogen will be Ammonia. Therefore, within the design calculation package, 42.6 mg/L has been used as the ammonia concentration for all treatment calculations. 5. Comment: Item VILb.i indicates that the basins include a discharge point. Is this response referring to the subsurface groundwater lowering system or another discharge point (pipe, spillway, etc.)? Response: The high rate infiltration basins do not have a direct discharge point. Item VILb.i has been revised. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 4 6. Comment: Within Section VIIL It is indicated that there is a 57-foot setback available between surface waters and treatment/storage units. However, within the provided plan sheets, it appears that wetlands are located within the 50-foot setback distance. Please see comment 1.3 Engineering Plans with regards to the subsurface groundwater lowering drainage system setback. Please provide additional information and review and revise the engineering documents, if necessary. Response: Section VIII and sheets have been revised to indicate the setbacks. D. Property Ownership Documentation: 1. No comment/response. E. Soil Evaluation: 1. Comment: The provided documentation was extensive, and it appeared that data was included from previous project work unrelated to this project which created some confusion. Additionally, some of the prior project reports appeared to present conflicting information. Please provide the following, or provide a written response to each item and clearly point us to where this information is located in the existing application: a. A written response that clearly indicates how many hydraulic conductivity measurements were taken for each soil series present, b. A map that clearly shows where all Ksat measures were conducted within the proposed infiltration area and their relation to the soils mapped in this area, c. A complete soil profile description for each hydraulic conductivity measurement point, d. A copy of the field measurements indicating that steady state was reached for each test conducted within the restrictive horizon for each soil series, and e. A summary table of the measurements for each soil series present in the proposed infiltration area that includes the elevations of the hydraulic conductivity measurements relative to the proposed basin interface elevations. Response: a. Aquifer analysis testing was performed in each of the three proposed high rate infiltration basin locations. See sections of the Soils and Hydrogeologic Site Evaluation report dated January 2018, figure, and tabulated results in Attachment 4. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 5 b. Figure No. 1 A indicates the test locations. Note that the test well sites are referred to as P14 (1314), P20 (1320), and P27B (132713). c. Test pits were conducted in each of the infiltration basins. See summary report provided in Attachment 4. d. See Attachment 4 for the analysis of steady state pumping. e. A summary table of High Rate Infiltration Basins and other Brunswick County sites is provided in Attachment 4. F. Agronomist Evaluation: 1. No comment/response. G. Hydrogeolo i c Report: Comment: Within the hydrogeologic analysis, it is stated that "the drain or drains leading toward Mulberry Creek be able to accommodate 1,213,512 gallons per day of groundwater." Pursuant to 15A NCAC 02T .0704(1), facilities utilizing subsurface groundwater lowering drainage systems shall demonstrate that groundwater and surface water standards will be protected. Information could not be located that discusses the chemistry of the water that will be discharged from the drain system into the nearby wetlands, or the potential impacts of the water chemistry on receiving water bodies. Please provide additional information that includes estimated effluent concentrations for parameters that describe the quality of the groundwater discharge water, and provide discussion of the effects of these parameters on receiving water bodies. The discussed parameters shall include at a minimum: a. Nutrients, including a discussion or model on how nutrients will affect the downstream surface water quality of Mulberry Branch, b. Iron, which is common to shallow groundwater and may cause an issue with iron bacteria blooms in receiving waters, c. pH, d. BOD, and e. Turbidity Response: a. The water quality has recently been tested from groundwater wells and the receiving stream. The results are included herein. Total N and TKN results are 1 mg/L and are not anticipated to be increased in the groundwater lowering system. b. Iron results are 1.38 to 0.83 mg/L in the ground water and 1.38 mg/L in the receiving stream. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 6 c. pH in the groundwater sample was 4.8 and 4.9 and in Mulberry Branch sample 6.3. The groundwater lowering system discharges to atmosphere at level spreaders and will flow overground prior to entering Mulberry Branch. d. Other parameters were tested for and presented in the table of results herein. The total phosphorous, sulfate and fecal are less in the groundwater than Mulberry Branch. e. Turbidity is not anticipated to be increased as groundwater sample Well #2 had less total suspended solids than Mulberry Branch. 2. Comment: Whereas the hydrogeologic groundwater model (Modflow) models the spray irrigation and infiltration basins with the surrounding sub -surface drains, but our understanding is that Modflow does not model the re-entry of the drain -captured water into the soil/wetlands areas down -gradient of Basins A, B, and C. There appears to be no analysis of the projected 1.2 MGD of drain -captured water re -directed to the soil/shall soils/wetland areas. Was an analysis performed? We recommend some type of near -surface hydraulic evaluation be performed to evaluate the impact of this potentially constant flow of drain water which has been daylighted into these down -gradient wetland soils. Response: The groundwater will be discharged at level spreaders at the edge of wetlands. Brunswick County has similar experience at other sites for more than 10 years. The latest annual wetland reports is included as Attachment 5. This facility will have a similar wetland monitoring plan to evaluate the impact to down -gradient wetland soils in this project. H. Water Balance: 1. Comment: Within the water balance, it appears that the PAN evaporation data used is for Lumberton, NC. It is unclear whether these values reflect coastal evaporation behavior anticipated for the proposed site. Response: The water balance is not applicable to the high rate infiltration system. I. EngineeringPlans: 1. Comment: Plan Sheet G4 depicts Sheet G4: a. Two 16-inch influent lines are shown without any depiction of these lines being reduced prior to the influent flow meters. As illustrated in Plan Sheet M2, the line from US Hwy 17 will be reduced from 16 inches to 12 inches prior to the flow meter. In addition, Plan Sheets C14, C16 and C26 indicate that the other influent line will be 12 inches. Please revise Plan Sheet G4 to reflect the proper pipe sizes or explain. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 7 Response: G4 has been updated for clarity. b. The three smaller tanks that comprise the anaerobic selector and the plant's flow path through them are not depicted. Please show and label the three tanks and show that proposed operational flow paths. Response: G4 has been updated for clarity. c. The effluent connection to the diversion pump station is missing. Response: G4 has been updated for clarity. 2. Comment: The setbacks for the proposed wastewater treatment plant depicted on Sheet C5 show areas of wetlands within the 50-foot setback boundary depicted. Pursuant to 15A NCAC 02T .0506(b), the setbacks for treatment and storage units shall be 50 feet for surface water such as intermittent and perennial streams, perennial waterbodies, and wetlands. Please review and clarify or revise as needed. Response: Sheet C5 has been revised so that the WWTP 50-foot setback is indicated. The treatment and storage units are more than 50 feet from wetlands. 3. Comment: Per Sheet C6, the compliance boundary is depicted at what appears to be a distance of approximately 100 feet from the waste boundary with the review boundary located at a distance of approximately 250 feet from the waste boundary. Pursuant to 15A NCAC 02L .0107, the compliance boundary for disposal systems permitted after December 30, 1983 shall be established 250 feet from the waste boundary, or 50 feet within the property boundary, whichever point is closer to the source. Pursuant to 15A NCAC 02L .0108, the review boundary is established around any disposal system midway between the compliance boundary and the waste boundary. Additionally, it is noted that the current design depicts the subsurface groundwater lowering system within the compliance boundary. Pursuant to 15A NCAC 02T .0705(y), subsurface groundwater lowering drainage systems shall be prohibited within the compliance boundary. The applicant may request the compliance boundary be established closer to the waste disposal area under 15A NCAC 02T .0105(h). Please provide additional information with regards to the compliance and review boundaries, and please review and revise the plan sheets as necessary to meet these requirements. Response: The compliance boundary for the infiltration basins has been moved closer to the waste boundary so that the groundwater lowering underdrains are entirely outside the compliance boundary (per 10/29/2021 Teams discussion with Nathaniel Thornburg, Morella Sanchez King, PE, and Lauren Raup-Plummer, PE). �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 8 4. Comment: Within the Plan Set, the "Sewer Line - Shared Trench" detail indicates an 18-inch horizontal separation between parallel pipes for the reclaimed water (Mulberry Branch) infiltration basin force main and the wastewater effluent (Shallotte) spray field force main. Pursuant to 15A NCAC 02T .0305, the separation between reclaimed water lines and sewer lines must be 18 inches in the vertical with reclaimed over sewer, or 24 inches in the horizontal. Please review and revise the detail and force main alignments as necessary. Response: This detail has been updated on all sheets to reflect orientation pursuant to 15A NCAC 02T .0305. 5. Comment: Per Sheet C28 (Headworks Force Main Sta. 9+00 to 10+00), a tie in to the existing 8-inch force main is depicted near Sta. 11+50. Is the existing 8-inch force main raw influent being diverted from the headworks or treated effluent from the existing lagoon facility? Please provide additional information regarding the force main function within the call -outs for clarity. Response: This existing 8-inch force main connection on Sheet C28 is to reroute the existing redundant 6 inch force main to the existing 8-inch force main. The connection does not involve any interconnections between the proposed force mains to or from Mulberry WRF. Clarifying notes and callouts have been added to sheet C28. 6. Comment: Per Sheet C29, based on the provided profile view, it is unclear how 18 inches of vertical separation and 3 feet of minimum cover will be maintained at the storm drain crossing near Sta. 27+50. It is also unclear whether the storm drain is crossing above or below the force main. Please review and provide clarification via a call -out or revised profile view to indicate that the requirements of 15A NCAC 02T .0305 are met. Response: The force main and storm drain crossings have been revised so that required horizontal and vertical separations are met. 7. Comment: Per Sheet C30, based on the provided profile view, it is unclear how 18 inches of vertical separation and 3 feet of minimum cover will be maintained at the storm drain crossing near Sta. 3+80. It is also unclear whether the storm drain crossing is above or below the force main. Please review and provide clarification via a call -out or revised profile view to indicate that the requirements of 15A NCAC 02T .0305 are met. Response: The force main and storm drain crossings have been revised so that required horizontal and vertical separations are met. 8. Comment: Per Sheet C37, the force main crosses the groundwater lowering system underdrain near Sta. 43+25; however, this feature is not depicted on the profile view. Please �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 9 add this crossing to the profile view and indicate the vertical separation at this and all other crossings between the proposed force main and the groundwater lowering system underdrains. Response: The groundwater lowering underdrain crossings are now shown on the relevant force main profiles and dimensions showing vertical separations have been added. 9. Comment: Per Sheet C38, the call -out near Sta. 52+00 identifies the Effluent Force main to Infiltration Basin B, and the same call -out is listed near Sta. 59+00. Is the call -out near Sta. 52+00 referring to Infiltration Basin C? Please review and revise. Response: The reference to Infiltration Basin B near Effluent Force Main Sta. 52+00 on Sheet C38 has been revised to Infiltration Basin C. 10. Comment: Per Sheet C48, it appears that the groundwater lowering system discharges at two outfalls. One is a combined outfall located between Basins A and B, and the other is an outfall designed to serve Basin C. With the provided views, it is unclear the proximity between the outfall's level spreaders to the existing wetlands and Mulberry Branch. Please provide an additional plan sheet that depicts outfalls, proposed flows, proposed flow rates, and the topographic features related to the groundwater lowering system and its hydraulics. Response: Sheet C9.1 has been added that shows the location and elevation of the two level spreader outfalls, flow path distances to Mulberry branch, the respective flow rates from the two level spreaders, and the approximate surface water elevation of Mulberry Branch at the confluence with the two level spreader discharge flow paths. 11. Comment: Plug valves are depicted around the manhole prior to discharge to the outfall and level spreader for the combined Basin A/B piping. The manhole prior to discharge to the outfall for Basin C does not have the same configuration. It was unclear why these discharges were designed with different configurations, should both discharges have plug valves? Please review and revise if needed. Response: A plug valve has been added to the Basin C outfall pipe. 12. Comment: The soil profiles within Sheet C54 depict clay encountered at final bottom elevation (54.0 ft AMSL) overlain by clean sand at several locations. Within the Soils and Hydrologic Report, it indicates that clay lenses are to be removed; however, the Specifications do not appear to include provisions for the over -excavation of clays within the infiltration basins. Please provide additional information regarding the extent of the proposed clay lens removal. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 10 Response: Specification 33 23 16 has been revised to clarify clay over -excavation requirements. 13. Comment: Per Sheet M6, to the left of ITP-1 an 8-inch PVC pipe is called out, it appears to be related to the wet well drain line; however, the call -out at the top of the plan sheet refers to this as a 6-inch line. An 8" x 6" reducer is not depicted between these two call -outs. Please review the pipe diameter of the wet well drain lines and revise if needed. Response: The drain labeling has been updated. The entire wet well drain is 8-inch. Plan sheet has been revised. 14. Comment: Per Sheet M10, the manhole located to the northwest of the oxidation ditch (receiving the proposed 8-inch drain line) is listed as MH#9 and includes a call -out stating to see Sheet C15. The manhole that appears to be depicted on Sheet C15 in the same location is labeled MH-5. A similar issue is observed for the plan south oxidation drain line which has a call -out on Sheet M10 labeling the manhole as MH#7, but the manhole depicted on Sheet C15 in the same location is labeled MH-3. Please review and revised as needed. Response: Manhole labeling has been corrected. 15. Comment: Per Sheet M10, the configuration of the anaerobic selector is unclear and the hydraulics of the anaerobic selector are unknown. Please provide additional regarding the anaerobic selector including the proposed functions of each tank, the anticipated flow path for the RAS and influent lines. Please clarify and revise as necessary. Response: The RAS enters the anaerobic selector (Pre DN Tank) which continues the denitrification that may have occurred in the clarifiers. The influent enters the selector Tank. The large tank is the Bio-P tank in side stream configuration to facilitate Phosphourus Accumulating Organisms (PAO) growth. Slide gates between all three tanks will be fully open under normal operating conditions, promoting growth of PAO and Denitrifiers prior to entering the oxidation ditches. The controllers of the air system will allow for zones and/ or periods of oxic and anoxic conditions facilitating both nitrification and phosphorus uptake, and anoxic conditions will promote further denitrification. Sheet G4 has been updated to illustrate the process flow in the anaerobic selector. 16. Comment: Per Sheet M11, multiple bypass lines for the anaerobic selector are depicted in the profile view. These are not clearly labeled on the plan view on M10 and the piping plan view on Sheet C15 does not go to this level of detail. Please clarify and revise the piping for the anaerobic selector and oxidation ditch treatment units. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 11 Response: M11 is meant to be used in conjunction with sheet M10, which clearly labels all piping. Labels. All bypass lines are shown on C15. Labeling has been added to M11 for clarity. 17. Comment: Per Sheet M14, the inlet piping from the oxidation ditch combination well to the clarifiers is not labeled. The adjacent slide gate appears to be a 24" x 24" slide gate, but it is unclear what pipe diameter and material is proposed. Please review and revise as needed. Response: There is a section view shown on Sheet M10 indicating the inlet piping detail. Additional labeling has been added for clarity. 18. Comment: Within Sheet M21, an outline of a future bank is indicated; however, this future UV bank was not identified on the other plan sheets. Is it intended to be provided as a parallel channel at a future date? Please provide additional information. Response: In the event that additional WWTPs are constructed on the same site, space was left in the UV channel in the event that it ever needed to be expanded. Mention of this future UV system has been removed for clarity. 19. Comment: Sheet D2 depicts the proposed level spreader. Please explain how the recovered groundwater will be disposed after draining to the two 30 ft section of 24-inch diameter, 16- gauge, corrugated metal pipe. Is the calculated flowrate of 2.02/2.21 cfs found in the engineering calculations associated with the upwards flowrate through the aluminum grates associated with these features? Response: These sections of level spreader pipe with slotted openings act as weirs to control water flow outward. The calculated flow rate of 2.02 ft3/s and 2.21 ft3/s for Outfall A-B and Outfall C, respectively, represent the maximum flow capacity of the outfall pipes calculated using Manning's Equation. The "Required Capacity" presented in the calculations (1.26 and 0.62 ft3/s for Outfall A-B and C, respectively) represent the expected flows through the outfall and were derived from Edwin Andrews' hydraulic model of the infiltration basins. J. Specifications: Comment: Per 09 90 00 - 9, the color -coding requirements include finished water, but it was noted that the colors called out for treated wastewater effluent to the spray fields and treated reclaimed water to the infiltration basins identified in the Plan Set were not included in this table. Please review and revise. Response: Specification section 09 90 00 has been revised for color coding of pipes. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 12 2. Comment: Section 22 13 30 Self -Priming Pumps and Accessories, Part 2.6 Pump Controls indicates that Pump Station 1 and Pump Station 2 (which per our understanding share a wet well) are both to initiate all three pumps in the event of a high-level alarm. Based on the provided Plan Sheets, it appears only one high-level alarm is present within the influent pump station which would result in six pumps (ITP-1 through ITP-3; EQTP-1 through EQTP- 3) activating simultaneously. Is that the intent of the design? Please provide additional information and review and revise the engineering documents as necessary. Response: Yes, the intent is for the pumps to operate at high level alarm. The "all pumps on" condition equates to 50 to 100 gpm of additional flow to the WWTP anaerobic selector. this extra added volumetric rate is to prevent the pump station from overflowing. However, this condition should never happen since the flow to the WWTP will be controlled by a influent v-port ball valve that will modulate and control flow to the WWTP influent pump station. Comment: Section 3123 16 - 3, Part 2.3 regarding Fill for High -Rate Infiltration Basins, it is unclear whether off -site fill material is to be analyzed to confirm that it is free of contamination prior to being brought on -site. Is the proposed fill material from an on -site borrow? Please provide additional information. Response: Specification 3123 16 has been revised. 4. Comment: Within the definitions of Section 33 1100, the utility company is listed as Lincoln County. Please review and revise as needed. Response: Specification 33 1100 has been revised to include testing of fill material. 5. Comment: The leakage formula provided in 33 34 00 Sanitary Utility Sewerage Force Mains is not the most recent per AWWA C600 standards. The value in the denominator in the most recent standard is 148,000 and not 133,200. Please review and revise as needed. Response: Specification 33 34 00 has been revised. Comment: Numerous sections of the Specifications reference Section 40 7213 Ultrasonic Level Meters; however, this section was not provided in the submitted Specifications set. Please review and revise. Response: Ultrasonic Level Meters have been removed from the project. Specification references have been corrected. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 13 K. Engineering Calculations: Comment: Engineering design calculations must be signed, sealed, and dated by a North Carolina licenses Professional Engineer in good standing. Please review and revise. Response: The calculation have been sealed. The full package is resubmitted in Attachment 8. 2. Comment: Within Section 2 - Hydraulic Profile of WWTP, it lists that two treatment units are in service for the average daily flow (ADF) - with the exception of the disc filter. However, for the peak flow, it lists only one of each of the unit processes. It appears that the columns have been reversed, and it is unclear whether this error is continued throughout the summary. Please review and revise as needed. Response: The filters are designed for one filter in service, one in standby, or both operated at 50 percent. Evaluating with one filter in operation during peak conditions is to simulate a maintenance event. Comment: Throughout the calculations, different nomenclatures are used when referring to different pumps. Is the Aerobic Digester: Transfer Pump referring to the pumps transferring RAS/WAS to West Brunswick? Within the pump data sheets for the Drain Pump Station, it refers to both the Drain Pump Station and the Diversion Pump Station. Please clarify the nomenclature and choose a consistent naming convention throughout the provided engineering documents. Response: The Transfer Pumps are referring to the Transfer Pumps as labeled on Sheet M24. The Drain Pump Station, Scum Pump Station, WAS FM, and Effluent PS all have calculations with a Diversion Pump Station Subheading. As indicated in the Narrative for these sheets, the sheets with this sub -heading are showing calculations for conditions when these pumps are pumping to the Diversion Pump Station located on the existing Shallotte WWTP site. 4. Comment: Within the nitrogen removal calculations, the following items were noted: a. The provided design volume of the denitrifying tank (0.8 MG) is equal to the combined oxidation ditch volume. Since nitrification happens in oxidation ditch as well, the whole volume cannot be used for denitrification. Please review and revise as needed. Response: The reason the total tank volume was used is because while yes, nitrification and denitrification both occur within the same tank, the control system of the oxidation ditches will modulate conditions of entirely aerobic or anoxic. To be conservative, these calculations were revised as part of this submittal. The new calculations reflect �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 14 denitrification occurring partially within the secondary clarifiers and further within the pre denitrification section of the anaerobic selector. b. The provided influent TKN of 36.3 mg/L does not agree with the provided influent ammonia of 42.6 mg/L. Furthermore, the effluent TKN value of 7.0 mg/L does not translate to a TN of 7.0 mg/L. To qualify for the reduced setbacks outlined in 15A NCAC 0.2T .0706(b), the designed total nitrogen effluent limit of 7 mg/L must be met. Nitrate and Nitrite concentrations also need to be considered to calculate denitrification efficiency. Please breakout the ammonia, organic-N, and nitrate contributions to total nitrogen. Please review and revise as needed. Response: TKN should be 42.6 mg/1 and ammonia 36.3 mg/l. These have been corrected. The effluent TN design point was 7.0, this has been corrected. All nitrogen calcs have been corrected and revised within the Design Calculations. It is assumed that all incoming nitrogen will be converted to ammonia, so 36.3 mg/L reflects the incoming stream, and 42.6 mg/L reflects the ammonia concentration once all TKN has been converted. As a conservative approach for denitrification, all ammonia was assumed to be converted to nitrate. 5. Comment: It appears that BioWin was used for calculations. Please provide the BioWin input and output table along with a visual plant model representation for our consideration. From the hydraulic configuration provided on Sheet M10, it appears that only the RAS flow is being sent to the major anaerobic tank with the influent bypassing the main anaerobic tank prior to entering the oxidation ditch influent weir structure. Should the main influent line be routed into the large anaerobic tank for Bio-P growth? The current operational configuration is unclear, please review and revise the associated engineering documents and identify how these configurations are represented in BioWin. Response: BioWin s wastewater fractionation was used to determine incoming rbCOD and estimate COD from our design BOD using wastewater with our influent constituents. The estimated rbCOD was then used for our P removal calculations. The anaerobic selector piping layout is correct as is. See response to Question 15 of the Engineering Plan Questions. L. Site Map: 1. Comment: The submittal identified Plan Sheets C3, C4, C5, C6, and C9 as the documents to be considered as the site maps. The referenced maps do not include a labeled facility map calling out the unit processes to be listed within the permit's facility description. Please note that the site maps are used during permit, and many applicants choose to create site maps separate from the plan set that utilize both topographic contour base maps and aerial base �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 15 maps to assist in point out key features. Please review and revise your site maps and include a map that clearly identifies the proposed unit processes. Response: Site maps of the overall project site as well as the WWTP site labeling each unit process are provided with this submittal. M. Power Reliability Plan: 1. No comment/response. N. Operation & Maintenance Plan: Comment: Within the O&M Plan, the section on Operation and Control of Unit Processes (Section 3) consists of just an introductory paragraph. Within Section 22 13 30 Self -Priming Pumps and Accessories in the Specifications, there are numerous references to a high -alarm level strategy that involves initializing all of the available pumps (including the standby/backup pumps) to mitigate increased flow volumes in the wet wells. However, it is unclear how the discharge -side unit processes will perform under these increased flow conditions. If the pump station upstream of the oxidation ditch has a high -alarm level, what protocols will be enacted to prevent a washout? Response: The Alarm condition/ all pumps on is a best management practice to prevent an overflow. The Shut off head of the pumps is so low the three pumps on vs two pumps on makes very little difference in flow rate (about 50 GPM). 50 GPM difference in flow rate is not enough to cause a wash out, however, it may be a difference maker in a near overflow condition at the influent pump station. The O&M manual will be further refined once all equipment is procured, and manufacturers are identified so the manual can be specific to them. 2. Comment: Within the plant piping, it appears that low slope gravity lines are being proposed. Is there a flushing protocol planned for the facility to manage solids deposition? Please provide additional information. Response: The Mulberry Branch WWTP piping slope has been corrected. O. Residuals Management Plan: 1. Comment: A copy of the Brunswick County RLAP permit (WQ0034513) was provided within the Residuals Management Plan. Please note that prior to operation of the Mulberry Branch facility, a modification to the RLAP permit adding Mulberry Branch to the approved residuals �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 16 sources (Attachment A) will need to be submitted and approved by the Non -Discharge Branch. Response: Comment noted. Brunswick County will prepare and submit a modification to the RLAP permit. P. Additional Documentation: ➢ Certificate of Public Convenience and Necessity: 1. Not applicable. ➢ Existing Permit: 1. Not applicable. ➢ Final Environmental Document: 1. The submittal indicated that an Engineering Report/Environmental Information Document was submitted on December 17, 2020. However, a final ruling/response was not provided. Please provide the Finding of No Significant Impact (FONSI) or the Record of Decision (ROD) for our review. Response: The Finding of No Significant Impact and Environmental Assessment dated September 28, 2021 is included herein. ➢ Floodway Regulation Compliance: 1. A portion of the proposed Infiltration Basin A is located within the 100-year floodplain. In addition to the basin structure, a subsurface groundwater lowering system is proposed that will traverse a portion of the 100-year floodplain. The documentation of No Impact provided in the submittal appears to reference the proposed culvert construction at Mulberry Branch and does not reference the potential impacts of the proposed infiltration basin and groundwater lowering system. Within Chapter 143 Article 21 Part 6 of the General Statutes, it is stated that a local government may adopt ordinances to regulate uses in flood hazard areas and grant permits for the use of flood hazard areas that are consistent with the requirements of this Part. Please provide written documentation from all local governing entities that the proposed facility modifications are in compliance with all local ordinances regarding construction or operation of wastewater treatment and/or disposal facilities within the floodplain. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 17 Response: A permit from the Brunswick County flood plain administrator is in process. 2. Is the proposed design, including the infiltration basins and groundwater lowering system, in compliance with Cape Fear River Buffer Rules? Please confirm and/or provide additional information. Response: This project is not in the Cape Fear River Buffer area. 3. The provided no -rise certification of the Mulberry Branch culvert was neither approved nor disapproved. Has an approval for the no -rise certification been granted? Response: Approval is provided herein as Attachment 9. ➢ Operational Agreements: 1. Not applicable. ➢ Threatened or Endangered Aquatic Species Documentation: 1. A map was provided labeled the "Federally Protected Species' document and it was indicated that this project will not impact any endangered species. However, throughout the plan sheets, there are several call -outs indicating the location of endangered species along the force main alignments. Please provide additional information regarding the referenced endangered plant species and any pertinent documentation of these impacts. Response: The endangered plant species are to be relocated in accordance with the specifications. ➢ Wastewater Chemical Analysis: 1. Not applicable. Q. Comments from Division of Water Infrastructure Staff: 1. Plans: a. Please incorporate DWI Project Number (CS370714-03) into the plans cover sheet. Response: The DWI Project Number has been added to the plans Cover sheet. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 18 b. Please provide a schematic layout of all existing force mains connecting to the diversion pump station. Please label every force main with arrows showing the direction and information as to where they come and go. Also, in the calculations, please provide the pumping characteristics of this diversion pump station. Response: Pumping characteristics are provided in the calculations Attachment 8. c. A considerable amount of energy will be put into the Mulberry Branch WRF to separate the WAS so that it can be mixed again with other raw sewers to send to the West Brunswick Regional WRF through the diversion pump station. Has the County considered continually operating the digester and sending digested TWAS to West Brunswick by truck to utilize the existing Class A sludge process? Mixing WAS with other sewer to send to WBWRF seems to be redundant and also cost the County more treatment energy. Response: Brunswick County has completed a residuals master plan that accommodates the Mulberry Branch WRF WAS transfer to the West Brunswick Regional WRF to centralize and maximize class A sludge production. The report is provided in Attachment 10. 2. Specifications: a. Please incorporate DWI Project number (CS370714-03) into the specification cover sheet. Response: The DWI Project number has been added to the Specification cover sheet. b. Please update Davis -Bacon wage determination pay schedule needs to 2021. Response: The Davis -Bacon wage determination pay schedule has been revised to 2021. c. Are there any easements or encroachments required for this work to be done? If yes, have they been acquired? If yes, please provide in the specifications. Response: Easements and encroachments are in process. Documentation of easements and encroachments will be provided in bid information submittal. 3. Engineering Calculations: a. A Peaking Factor of 2.5 was selected since flow is adjustable using motorized valves out on the 24-inch force main interconnecting other WWTPs. Please provide combined WWTP �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 19 capacity and history of accepting flow in the network connected to future Mulberry Branch WRF. Also, please describe how Brunswick County would manage a wet weather scenario where sewer flow exceeds combined WWTP capacity. Response: The inlet valve to the headworks facility will be a motor actuated ball valve. The valve will operate on a PLC which receives feedback from the influent flowmeter. The valve will throttle flow to the WWTP to ensure maximum specified flows are never exceeded. b. Please provide the past 5 years of daily historical data of influent flow, BOD, TSS, TN, and TP. Please also provide any COD data, if available. Response: Available historical influent flow parameters are provided in Attachment 8. 4. Additional Documents: a. Please submit the DWI bid and design submittal checklist (htti2s://files.nc.gov/ncdeq/WI/Design/PS SubmittalChecklist 180710.docx) with associated documentation. Response: DWI bid and design submittal checklist is provided as Attachment 11. b. Please provide the tentative future 5 MG expansion layout. Please also provide a generalized disposal plan. Will this proposed expansion involve additional land acquisition? Response: Brunswick does not have plans for future expansion and disposal at this time. c. Please provide an updated cost estimate. Response: A revised cost estimate update is provided in Attachment 12. R. Recommendations: (Response not required) 1. The Piping Plan for the proposed WWTP (Sheet C15) includes multiple 8-inch diameter gravity sewer depicted with a slope of 0.04%. The minimum design criteria for 8-inch diameter gravity sewers is 0.4% (0.4 ft per 100 ft) as outlined within the NCDEQ "Minimum Design Criteria for the Permitting of Gravity Sewers." The Ten States Standards for Wastewater Facilities recommends increased slopes for gravity discharge piping for sludges (Chapter 80, Section 87.2). Please consider increased slopes in accordance with these guidelines. �D IICKSON NCDEQ Comment Response- WQ0042579 November 29, 2021 Page 20 Response: The piping plan gravity slope has been corrected. 2. The proposed groundwater lowering system outfalls at two points with the level spreader/outfall at combined Basins A and B discharging roughly twice the flow as the level spreader at Basin C. We recommend that the groundwater lowering system outfalls at a minimum of three points, one for each Basin, with separation distances suitable to mitigate impacts to the surrounding wetlands. Response: The site topography does not promote additional level spreader outfall. The two level spreaders have been sized to minimize flow rate overground. 3. A copy of the Brunswick County RLAP permit (WQ0034513) was provided within the Residuals Management Plan. Please note that prior to operation of the Mulberry Branch facility, a modification to the RLAP permit adding Mulberry Branch to the approved residuals sources (Attachment A) will need to be submitted and approved by the Non -Discharge Branch. Response: Noted and response provided above. 4. During the site visit, it was noted that in areas adjacent to the proposed infiltration basins vegetative screens will need to be maintained to prevent dust generated by nearby farming and logging activities from clogging the infiltration basins. Please consider adding a general note within the plans and additional language within the specifications addressing this concern. Response: Clearing shall only be in designated limits of disturbance areas. Brunswick County will maintain a vegetative screening along the property boundaries to help prevent. We appreciate your assistance with this project. Sincerely, W.K. Dickson & Co., Inc. v T. Carter Hubard, PE Project Manager cc: John Nichols, Brunswick County Director of Public Utilities Bob Tweedy, Brunswick County Senior Utilities Manager — CIPltnfrastructure %D IICKSON ATTACHMENT 1 State of North Carolina Department of Environmental Quality Division of Water Resources 15A NCAC 02T .0700 HIGH -RATE INFILTRATION SYSTEMS Division of Water Resources FORM: HRIS 06-16 I. APPLICANT INFORMATION: 1. Applicant's name: Brunswick County 2. Applicant type: ❑ Individual ❑ Corporation ❑ General Partnership ❑ Privately -Owned Public Utility ❑ Federal ❑ State ❑ Municipal ® County 3. Signature authority's name: John Nichols, PE, CPESC per 15A NCAC 02T .0.106(b) Title: Public Utility Director 4. Applicant's mailing address: PO Box 249 City: Bolivia State: NC Zip: 28422-_ 5. Applicant's contact information: Phone number: (919) 253-2657 Email Address: John.Nichols(@-brunswickcountync.gov 11. FACILITY INFORMATION: I. Facility name: Mulberry Branch Water Reclamation Facility 2. Facility status: Proposed 3. Facility type: Maior (> 10,000 GPD or > 300 disposal acres) 4. Facility's physical address: Forest St Extension NW City: Shallotte State: NC Zip: 28470- County: Brunswick 5. Wastewater Treatment Facility Coordinates (Decimal Degrees): Latitude: 33159'57.0" Longitude:-78022'46.9" Datum:NAD83 Level of accuracy: Nearest loth of a second Method of measurement: Aerial photography with ground control 6. USGS Map Name: A USGS Map of the Project Site may be found in Attachment P.3 "Engineering Report/Environmental Information Document, Wastewater Treatment and Disposal for the City of Southport" in Figure 7.1a, report page 49. III. CONSULTANT INFORMATION: 1. Professional Engineer: T. Carter Hubard, PE License Number: 24984 Firm: WK Dickson & Co., Inc. Mailing address: 300 N. Third Street, Suite 301 City: Wilmington State: NC Zip: 28401 Phone number: (910 762-4200 Email Address: tchubard rOwkdickson.com 2. Soil Scientist: Edwin Andrews License Number: C-224 Firm: Edwin Andrews & Associates Mailing address: PO Box 30653 City: Raleigh State: NC Zip: 27622-0653 Phone number: (919) 851-7844 Email Address: edwinandrewspc(@gmail.com 3. Geologist: Edwin Andrews License Number: 1226 Firm: Edwin Andrews & Associates Mailing address: PO Box 30653 City: Raleigh State: NC Phone number: (919) 851-7844 4. Agronomist: Edwin Andrews Mailing address: PO Box 30653 City: Raleigh State: NC Phone number: (2.L9) 851-7844 Zip: 27622-0653 Email Address: edwmandrewspcORmail.com Firm: Edwin Andrews & Associates Zip: 27622-0653 Email Address: edwinandrewspc(a_,gmail.com FORM: HRIS 06-16 Page 1 of 19 IV. GENERAL REQUIREMENTS —15A NCAC 02T .0100: 1. Application type: ® New ❑ Major Modification ❑ Minor Modification If a modification, provide the existing permit number: WQ00__ and most recent issuance date: 2. Application fee: $1.310 - Standard - Major Facility - New Permit 3. Does this project utilize public monies or lands? ® Yes or ❑ No If yes, was an Environmental Assessment required under 15A NCAC 01 C? ® Yes or ❑ No If yes, which final environmental document is submitted? ❑ Finding of No Significant Impact or ❑ Record of Decision Briefly describe any mitigating factors from the Environmental Assessment that may impact this facility: Environmental Assessment is currently pending, all comments thus far have been responded to and final approval is_nendin;;. 4. What is the status of the following permits, certifications applicable to the subject facility? Permit/Certification Date Submitted Date Approved Permit/Certification Number Agency Reviewer Collection System (D > 200,000 GPD) Dam Safety Erosion & Sedimentation Control Plan 8110-:21 9124121 BRUNS-2022-022 Nationwide 12 r' Section 404 7'12.21 9'29J21 SAW-2021-01545 Pretreatment Sewer System Stormwater ManagemLrj Plan 8.10- 21 SW8 210809 Steve Pusey Wetlands 401 7 16.21 9 28:21 20210653 Other: 5. What is the wastewater type? ® Domestic or E dustrial [See LSA.1�1(:AC .T_0103120}} Is there a Pretreatment Program in effect? ❑ Yes or ❑ No Has a wastewater chemical analysis been submitted? ❑ Yes or ❑ No 6. Wastewater flow: Please refer to the Engineering RenorL-Environmental Information Document, in Anchm_ ent P.3 for a description of how the design flow was determined. The design flow is 750,000 GPD Limited by: ❑ Treatment, ❑ Storage, ® FieldlBasin Hydraulics, ❑ Field Agronomics or ❑ Groundwater Mounding 7. Explain how the wastewater flow was determined: ❑ 15A NCAC 02T .0114 or ® Representative Data Has a flow reduction been approved under .,1J&VL&C Q2T .0114? ❑ Yes or ® No Establishment Type Daily Design Flow ° No. of Units Flow gall GPD gall GPD gal/ GPD gall GPD gall GPD gale GPD Total GPD ° See 15A NCAC 02T .0114ib1. (di, (e)( I and_e)(27 for caveats to wastewater design flow rates (i.e., minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S. 42A-4). FORM: HRIS 06-16 Page 2 of 19 IV. GENERAL REQUIREMENTS- 15A NCAC 02T .0100 (continued): 8. What is the nearest 100-year flood elevation to the facility? 26.5 feet mean sea level. Source: NC Flood Risk Are any treatment, storage or infiltration facilities located within the 100-year flood plain9 ® Yes or ❑ No If yes, which facilities are affected and what measures are being taken to protect them against flooding? The nearest If yes, has the Applicant submitted written documentation of compliance with ;.143 Article 21 Part 0 ❑ Yes or ® No 9. Has the Applicant provided documentation of the presence or absence of threatened or endangered aquatic species utilizing information provided by the Department's Natural Heritage Prograir? ® Yes or ❑ No 10. Does the facility have a proposed or existing groundwater monitoring well network? ® Yes or ❑ No If no, provide an explanation as to why a groundwater monitoring well network is not proposed: If yes, complete the following table (NOTE - This table may be expanded for additional wells): Well Name Status Latitude A Longitude' Gradient Location Inside Review BA I Proposed 340 00' 38.0" -078° 23' 2.3" Cross Gradient Boundary Inside Review BA 2 Proposed 340 00' 34.9" -0780 23' 2.4" Down Gradient Boundary On Compliance BA 3 Proposed 340 00' 39.9" 0780 22' 55.3" Up Gradient Bounda Inside Review BB 1 Proposed 34" 00' 47.4" 078° 22' 49.1" Up Gradient Bounda Inside Review BB 2 Proposed 340 00' 41.3" 0780 22' 50.1" Down Gradient Boundaly On Compliance BB 3 Proposed 340 00' 44.5" 0780 22' 47.9" Cross Gradient Boundary Outside Compliance W 1 Proposed 340 00' 42.9" 0780 22' 46.3" Down Gradient Bounda Outside Compliance W2 Proposed 34-- 00' 42.4" 078` 22' 39.8" Down Gradient Boundary Inside Review BC 1 Proposed W 00' 45.6" 078" 22' 35.7" Up Gradient Boundary On Compliance BC 2 Proposed 34" 00' 39 1" 0780 22' 37.5" Cross Gradient Boundary Inside Review BC 3 Proposed 340 00' 37.9" 078° 22' 30.4" Down Gradient Bounda ' Provide the following latitude and longitude coordinate determination information: Datum:NAD83 Level of accuracy: Nearest 101 of a second Method of measurement: Conversion from State Plan Coordinate 11. If the Applicant is a Privately -Owned Public Utility, has a Certificate of Public Convenience and Necessity been submitted? ❑ Yes, [-]No or ®N.-'A 12. If the Applicant is a Developer of lots to be sold, has a Developer's Operational Agreement (FORM: DEV 1 been submitted? ❑ Yes, ❑No or ®N;'A 13. If the Applicant is a Home/Property Owners' Association, has an Association Operational Azrecnient (FORM: HOA) been submitted? ❑ Yes, ❑No or ®N'A 14. Demonstration of historical consideration for permit approval 15A_NCAC 02T .0120: Has the Applicant or any parent, subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215;6B? ❑ Yes or ® No b. Has previously abandoned a wastewater treatment facility without properly closing that facility? ❑ Yes or ® No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted? ❑ Yes or ® No d. Is non -compliant with an existing non -discharge permit, settlement agreement or order? ❑ Yes or ® No FORM: HRIS 06-16 Page 3 of 19 c. Has unpaid annual fees in accordance with 15A NCA('. 02'T .0105(e)L2)? ❑ Yes or ® No FORM: HRiS 06-16 Page 4 of 19 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA — 15A NCAC 02T .0705: 1. For the following parameters, provide the estimated influent concentrations and designed effluent concentrations as determined in the Engineering Calculations, and utilized in the Agronomic Evaluation and Groundwater Modeling (if applicable): Parameter Estimated Influent Concentration Designed Effluent Concentration (monthly avera e Ammonia Nitrogen (NH3-N) 36.3 mg/L 4 mg/L Biochemical Oxygen Demand (BODs) 300 mg/L 10 mg/L Fecal Coliforms 14 per 100 mL Nitrate Nitrogen (NO3-N) 0 mg/L 4 mg/L Nitrite Nitrogen (NO2-N) 0 mg/L mg/L Total Kjeldahl Nitrogen 4 mg/L Total Nitrogen 42.6 mg/L 7 mg/L Total Phosphorus 6.1 mglL 3 mg/L Total Suspended Solids (TSS) 350 mg/L 5 mg/L 2. Is flow equalization of at least 25% of the average daily flow provided? ® Yes or ❑ No 3. Does the treatment facility include any bypass or overflow lines? ® Yes or ❑ No If yes, describe what treatment units are bypassed, why this is necessary, and where the bypass discharges: There is a force main that conveys wastewater directly from the Influent Puma Station to the Anaerobic Selector at the head of the Oxidation Ditch bypassinp, the Equalization Basin. No treatment processes will be bypassed with this line. There is a small diameter drain line from the oxidation ditches that discharges to the plant drain pump station. This is a small pump station which conveys wastewater to the head of the anaerobic selector. This drain line is intended to be used only for takingthe_oxidation ditch out of service and not for bypassing treatment. While this drain line can be used to bypass the seconda1y clarifiers ultimately the flow would cvcle back through the secondary clarifiers before beinp.able to flow to the disc filter. 4. Are multiple pumps provided wherever pumps are used? ® Yes or ❑ No If no, how does the Applicant intend on complying with 15A NCAC 021.0705t il? 5. Check the appropriate box describing how power reliability will be provided in accordance with I SA NCAC 02T .07051k.;: ® Automatically activated standby power supply onsite capable of powering all essential treatment units; or ❑ Approval from the Director that the facility: ➢ Hasa private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks; ➢ Has sufficient storage capacity that no potential for overflow exists; and ➢ Can tolerate septic wastewater due to prolonged detention. 6. If the wastewater treatment system is located within the 100-year flood plain, are there water -tight seals on all treatment units or a minimum of two feet protection from the 100-year flood plain elevation? ❑ Yes, ❑ No or ® N?'A 7. In accordance with 15A NCAC 02T _0705(n), how many days of residuals storage are provided? Sludge will primarily be wasted to the Regional Facilijy for disposal - See attached Biosolids Report. Additionally, onsite storage is available. 8. How does the Applicant propose to prohibit public access to the wastewater treatment and storage facilities? The location of the site is remote. There are several dirt roads that lead to the area. These roads will either be Gated or an earthen barricade will be install. Please refer to sheet C4 in the plan set. 9. If an influent pump station is part of the proposed facility (i.e., within the wastewater treatment plant boundary), does the influent pump station meet the design criteria in 15A NCCCAC 02T .0305; h)? ® Yes, ❑ No, ❑ N,A — To be permitted separately, or ❑ N/A — Gravity fed 10. If septic tanks are part of the wastewater treatment facility, do the septic tanks adhere to the standards in I SA NCAC 18A _9 0?❑Yes,❑Noor®NA FORM: HRTS 06-16 Page 5 of 19 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA — l5A NCAC 02T .0705 (continued): 11. Provide the requested treatment unit and mechanical equipment information: a. PRELIMINARY ,'PRIMARY TREATMENT (i.e., physical removal operations and flow equalization): No. of Manufacturer or Dimensions (ft) 1 Volume Plan Sheet Specification Treatment Unit Units Material Spacings in(gallons) Reference Reference Mechanical Bar Screen I Rotary Drum- 0.25 inches 3.125 gpd M1, 2, 4, 5 4621 33 Manual Bar Screen i Bypass Screen I - inch 3.125 gpd M l , 2 N.-'A Other 1 Stacked Tray M1, 2, 3, 4 46 23 00 Other 1 Equalization Tank 3250 00 M8 33 1600 Other 1 Septage Receiving M28, 29 46 21 33 Station b. SECONDARY: TERTIARY TREATMENT (i.e., biological and chemical processes to remove organics and nutrients) Treatment Unit No. of Manufacturer or Dimensions (ft) Volume Plan Sheet Specification Units Material*(gallons) Reference Reference Other I Veolia-Anaerobic 25 x 41 x 12 90,000 M 10, 11 46 51 47 Selector Aeration Basin 2 Veolia-Oxidation Apprx. 89 x 36 x 18 800,000 M 10, 11 4651 47 Ditches Clarifier 2 Veolia-Secondary 35 ft Dia. X 16 115,000 M 10, 14, 15 44 42 20 Clarifiers Tertiary Filters 2 Veolia-Disc Filter _ 1,875,000 d, each M18, 19 46 61 46 Select Select Select Select *Note: Manufacturers listed are the basis of design. Actual manufacturer to be determined by bidding process. c. DISINFECTION Treatment Unit No. of Manufacturer or Dimensions (ft) Volume Plan Sheet Specification Units Material*(gallons) Reference Reference Ultraviolet 2 Trojan Approx. 52 x 8 x 7 MGD M20, 21 43 32 64 Select *Note: Manufacturers listed are the basis of design. Actual manufacturer to be determined by bidding process. ➢ If chlorination is the proposed method of disinfection, specify detention time provided: minutes (NOTE 30 minutes minimum required), and indicate what treatment unit chlorine contact occurs: ➢ If ultraviolet (UV) light is the proposed method of disinfection, specify the number of banks: 2 number of lamps per bank: 12 and maximum disinfection capacity: 1.875 GPM. d. RESIDUAL TREATMENT Treatment Unit No. of Manufacturer or Dimensions (ft} Volume Plan Sheet Specification Units Material (gallons) Reference Reference Aerobic Digester 1 Concrete 75 ft. Dia. 600,000 M24, 25, 256 18 ft SWD. Select FORM: HRIS 06-16 Page 6 of 19 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA — 15A NCAC 02T .0705 (continued): e. PUMPS No. of Manufacturer 1 Capacity Plan Sheet Specification Location Pumps Purpose Type Reference Reference GPM TDH PS No. 1 3 Headworks to EQ Self Priming 1,650 47.4 M6,7 22 1330 Tank and Lagoon PS No. 2 3 Headworks to Self Priming 1,302 82.2 M6, 7 22 1330 WWTP PS No. 3 3 UV Disinfection to Self Priming 1302 70.3 M22, 23 22 1330 Infiltration Basins RAS: Secondary PS No. 4 3 Clarifiers to Self Priming 394 93.8 M 16, 17 22 13 30 Anaerobic Selector WAS: Secondary PS No. 5 2 Clarifier to Aerobic Self Priming 250 102 M 16, 17 22 1330 Digesters Sludge Transfer: PS No. 6 2 Aerobic Digester to Self Priming 740 44.1 M24 22 1330 Truck Loading_ PS Na. 7 2 Plant Drain to Self Priming 800 47.2 M27 22 l3 30 Anaerobic Selector 400 107 Scum Pump Station 2 Secondary Clarifier Chopper Pump 275 39 M30 43 24 16 to Aerobic Digesters Jet Aeration EQ 1 Mixing Solids Handling 2,928 20 M9 43 22 13 Basin Jet Aeration -- 6 Mixing Solids Handling 1,775 25 M 13 43 22 13 Oxidation Ditch Jet Aeration 1 Mixing Solids Handling 5,856 22 M26 43 22 13 Di ester Grit Pumps 2 Grit Removal Submersible 160 1 8.6 M 1,M2,M4 46 23 00 Non Potable Water 2 Non Potable Water Vertical Turbine 60 189 M22,M23 4321 49 f. BLOWERS No, of Manufacturer 1 Capacity Plan Sheet Specification Location Blowers Units Served Type (CFM) Reference Reference Equalization Tank 2 1-Equalization Tank Positive Displacement 450 scfm M8, 9 43 1133 Oxidation Ditch 3 2-Oxidation Ditches Positive Displacement 350-475 scfm M10, 12 43 11 33 Aerobic Digesters 3 2-Aerobic Digesters Positive Displacement 322-580 scfm M24, 25, 26 43 11 33 g. MIXERS Location No. of Mixers Units Served Manufacturer.` Type Power h Plan Sheet Reference Specification Reference Anaerobic Selector 1 Anaerobic Selector Top Entry 2 M10 46 51 47 Anaerobic Selector I Anaerobic Selector Top Entry 0.75 M10 46 51 47 Anaerobic Selector I 1 Anaerobic Selector Top Entry 0.5 M10 4651 47 h. RECORDING DEVICES & RELIABILITY No. of Maximum Plan Sheet Specification Device Units Location Manufacturer Ca aci Reference Reference FORM: HRIS 06-16 Page 7 of 19 Influent Flow 2 Headworks Toshiba or Equal 3,500 M3 40-91-16 Measuring Device GPM Effluent Flow 1 Effluent Pump Toshiba or Equal 2,000 M23 40-91-16 MeasuringDevice Station GPM Effluent Flow 3 High Rate Toshiba or Equal 1,500 C50-C-52 40-91-16 Measuring Device Infiltration Basis GPM Select i. EFFLUENT PUMP I DOSING TANK (IF APPLICABLE): Plan Sheet Reference Specification Reference Internal dimensions (L x W x H or y x H) ft ft ft Total volume ft3 gallons Dosing volume ft3 gallons Audible & visual alarms Equipment to prevent infiltration during rain events if applicable) FORM: KRIS 06-16 Page 8 of 19 VI. EARTHEN STORAGE IMPOUNDMENT DESIGN CRITERIA — 15A NCAC 02T .0705: IF MORE THAN ONE IMPOUNDMENT PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. What is the earthen impoundment type? Select 2. Storage Impoundment Coordinates (Decimal Degrees): Latitude: Longitude: - Datum: Select Level of accuracy: Select Method of measurement: Select 3. Do any impoundments include a discharge point (pipe, spillway, etc)? ❑ Yes or ❑ No 4. Are subsurface drains present beneath or around the impoundment to control groundwater elevation? ❑ Yes or ❑ No 5. Is the impoundment designed to receive surface runoff? ❑ Yes or ❑ No If yes, what is the drainage area? ft', and was this runoff incorporated into the water balance? ❑ Yes or ❑ No 6. If a liner is present, how will it be protected from wind driven wave action?: 7. Will the earthen impoundment water be placed directly into or in contact with GA classified groundwater? ❑ Yes or ❑ No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No 8. What is the depth to bedrock from the earthen impoundment bottom elevation? ft If the depth to bedrock is less than four feet, has the Applicant provided a liner with a hydraulic conductivity no greater than 1 x 10-1 cm/s? ❑ Yes, �o or ❑ NIA Has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes or ❑ No If the earthen impoundment is excavated into bedrock, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes, ❑ No or ❑ N:'A 9. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation, how will the liner be protected (e.g., bubbling, groundwater infiltration, etc.)? 10. If applicable, provide the specification page references for the liner installation and testing requirements: 11. If the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ❑ No 12. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements Earthen Impoundment Dimensions Liner type: Cl a Synthetic Top of embankment elevation: ft Other Unlined Liner hydraulic conductivity: x cm/s Freeboard elevation: ft Hazard class: Select Toe of slope elevation: ft Designed freeboard: ft Impoundment bottom elevation: ft Total volume: ft3 gallons Mean seasonal high water table depth: ft Effective volume: ft3 gallons Embankment slope: Effective storage time: days Top of dam water surface area: ftZ Plan Sheet Reference: Freeboard elevation water surface area: ft' Specification Section: Bottom of impoundment surface area: W NOTE — The effective volume shall be the volume between the two foot freeboard elevation and the: (1) pump intake pipe elevation; (2) impoundment bottom elevation or (3) mean seasonal high water table, whichever is closest to the two foot freeboard elevation. FORM: HRIS 06-16 Page 9 of 19 VII. INFILTRATION SYSTEM DESIGN CRITERIA — 15A NCAC 02T .0705: l . Provide the minimum depth to the seasonal high water table within the infiltration area: Basin A: 4 ft Basin 14 ft Basin C: 4 ft NOTE — The vertical separation between the seasonal high water table and the ground surface shall be at least one foot. 2. Are there any artificial drainage or water movement structures (e.g., surface water or groundwater) within 200 feet of the infiltration area? ® Yes or ❑ No If yes, were these structures addressed in the Soil Evaluation and/or Hydrogeologic Report, and are these structures to be maintained or modified? Goundwater lowering drains are being installed as part of the Infiltraction System to manage groundwater mounding. The nearest wetland area to a groundwater lowering drain is 150 ft. The ;groundwater collected in the groundwater lowering drains will be conveyed by gravity mains and discharged to two level spreaders upland of Mulberry Branch. 3. Soil Evaluation recommended loading rates (NOTE —This table maybe expanded for additional soil series): Soil Series Basins/Fields within Soil Series Recommended Loading Rate in/hr Recommended Loading Rate in/ r Recommended Loading Rate GPD/ft2 Annual / Seasonal Loading If Seasonal, list appropriate months Baymeade A 2 - 4.43 Annual Baymeade B 2 4.43 Annual Baymeade C 2 - 4.43 Annual Select Select Select 4. Are the designed loading rates less than or equal to Soil Evaluation recommended loading rates? ® Yes or ❑ No If no, how does the Applicant intend on complying with 15A CAC 0 2 T _W0�r,�? 5. How does the Applicant propose to prohibit public access to the infiltration facilities? The location of the site is remote. There are several dirt roads that lead to the area. These roads will be gated and fill material from excavations will be used to form an earthen barricade. Please refer to C4 in the plan set. 6. Has the infiltration system been equipped with a flow meter to accurately determine the volume of effluent applied to each basin/field as listed in VII.8.? ® Yes or ❑ No If no, how does the Applicant intend on determining the amount of effluent applied to each basin/field? 7. For non -basins, provide the required cover crop information and demonstrate the effluent will be applied at or below agronomic rates: Cover Crop Soil Series % Slope Nitrogen Uptake Rate lbs/ac• r Phosphorus Uptake Rate Ibs/ac r FORM: HRIS 06-16 Page 10 of 19 a. Specify where the nitrogen and phosphorus uptake rates for each cover crop were obtained: b. Proposed nitrogen mineralization rate: c. Proposed nitrogen volatilization rate: d. Minimum infiltration area from the Agronomist Evaluation's nitrogen balance: ft' e. Minimum infiltration area from the Agronomist Evaluation's phosphorus balance: ft` f. Minimum infiltration area from the water balance: W FORM: HRIS 06-16 Page I 1 of 19 VII. INFILTRATION SYSTEM DESIGN CRITERIA— 15A NCAC 02T .0705 (continued): 8. Basin/Fieid Information (NOTE This table maybe expanded for additional fields): Basin/ Field Area (acres) Designed Dominant Loading Soil Series Rate in/hr Designed Loading Rate in/ r Designed Loading Rate GPDlft2 Latitude' Longitude ° aterbody! Stream IClassiflcation Index No. A 1.68 Baymeade 2 - 4,43 3400,38.4 _78022'56.2" 15-25-2-7 C,Sw B L.O1 Baymeade 2 - 4,43 34°0,44.5 344'40.4 -78022'49.1" 15-25-2-7 C,Sw C 1.36 Baymeade 2 - 4.43 -78 37675" 15-25-2-7 C,Sw c � r 6 C V c O 0 . 8 a a � O 4 O 4 J O Total 4.05 Provide the following latitude and longitude coordinate determination information: Datum: NAD83 Level of accuracy: Nearest 101 of a Second Method of measurement: Conversion from State Coordinate Plante For assistance determining the waterbody stream index number and its associated classification, instructions may be downloaded at:http:.f�.ne.go_via out-divisions,'water-resources,'planninstzclaSification-standardsclassification; 9. High -Rate Infiltration System design criteria: a. Infiltration Fields: Spray Infiltration Design Elements Drip Infiltration Design Elements Nozzle wetted diameter: ft Emitter wetted area: fc Nozzle wetted area: W Distance between laterals: ft Nozzle capacity: GPM Distance between emitters: ft Nozzle manufacturer/model: Emitter capacity: GPH Elevation of highest nozzle: ft Emitter manufacturer..'model: Specification Section: Elevation of highest emitter: ft Specification Section: FORM: HRIS 06-16 Page 12 of 19 VII. INFILTRATION SYSTEM DESIGN CRITERIA — 15A NCAC 02T .0705 (continued): b. Infiltration Basins: IF MORE THAN TWO BASINS, PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. Infiltration Basin Design Elements Infiltration Basin Dimensions Basin Name: A Top of embankment elevation: 68 ft Hazard class: Not Applicable Freeboard elevation: 67.4 ft Designed freeboard: 2.0 ft Toe of slope elevation: 62.5 ft Total volume: 484,839 ft3 Impoundment bottom elevation: 54.0 ft Infiltrative surface area: 71,754 ft' Mean seasonal high water table depth: 4 ft Daily infiltrative capacity: 317,718.6 GPD Embankment slope: 3: 1 Plan Sheet Reference: C42, 43, 47 Top of dam water surface area: 95,395 ft' Specification Section: 31 23 16 Excavation and Fill 31 23 16.13 Trenching 31 25 14.13 Hydraulically Applied Erosion Control Freeboard elevation water surface area: 73,332 ft'- Bottom of impoundment surface area: 15,333 ftZ i. Does this basin include a discharge point (pipe, spillway, etc)? ❑ Yes or ® No ii. Are subsurface drains present around the impoundment to control groundwater elevation? ® Yes or ❑ No iii. Is the basin designed to receive surface runoff? ❑ Yes or ® No If yes, what is the drainage area? 112, and was this runoff incorporated into the loading rate? ❑ Yes or ❑ No iv. Will the effluent be placed directly into or in contact with GA classified groundwater? ❑ Yes or ® No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No v. If the infiltration basin is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ® Yes or ❑ No Infiltration Basin Design Elements Infiltration Basin Dimensions Basin Name: B Top of embankment elevation: 68.1 ft Hazard class: Not Applicable Freeboard elevation: 66.1 ft Designed freeboard: 2.0 ft Toe of slope elevation: 62.0 ft Total volume: 315,333 ft3 Impoundment bottom elevation: 54.0 ft Infiltrative surface area: 42,294 ftZ Mean seasonal high water table depth: 4 it Daily infiltrative capacity: 187,273.1 GPD Embankment slope: 3: 1 Plan Sheet Reference: C44, 47 Top of dam water surface area: 56,951 ftZ Specification Section: 31 23 16 .Excavation and Fill 3123 16.13 Trenching 31 25 14.13 Hydraulically Applied Erosion Control Freeboard elevation water surface area: 44,086 ft'- Bottom of impoundment surface area: 8,754 ftZ i. Does this basin include a discharge point (pipe, spillway, etc)? ® Yes or ❑ No ii. Are subsurface drains present around the impoundment to control groundwater elevation? ® Yes or ❑ No iii. Is the basin designed to receive surface runoff? ❑ Yes or ® No If yes, what is the drainage area? ftZ, and was this runoff incorporated into the loading rate? ❑ Yes or ❑ No iv. Will the effluent be placed directly into or in contact with GA classified groundwater? ❑ Yes or ® No FORM: HRIS 06-16 Page 13 of 19 If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No v. If the infiltration basin is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ® Yes or ❑ No FORM: ERIS 06-16 Page 14 of 19 Infiltration Basin Design Elements infiltration Basin Dimensions Basin Name: C Top of embankment elevation: 68 ft Hazard class: Not Applicable Freeboard elevation: 66 R Designed freeboard: 2.0 ft Toe of slope elevation: 67.5 ft Total volume: 389,097 W Impoundment bottom elevation: 54.0 ft Infiltrative surface area: 55,333 ft' Mean seasonal high water table depth: 4 ft Daily infiltrative capacity: 245,008 GPD Embankment slope: 3: 1 Plan Sheet Reference: C45, C47 Top of dam water surface area: 77,177 W Specification Section: 3123 16 Excavation and Fill 3123 16.13 Trenching 31 25 14.13 Hydraulically Applied Erosion Control Freeboard elevation water surface area: 59,364 ftZ Bottom of impoundment surface area: 12,224 ftZ i. Does this basin include a discharge point (pipe, spillway, etc)? ® Yes or ❑ No ii. Are subsurface drains present around the impoundment to control groundwater elevation? ® Yes or ❑ No iii. Is the basin designed to receive surface runoff? ❑ Yes or ® No If yes, what is the drainage area? ft', and was this runoff incorporated into the loading rate? ❑ Yes or ❑ No iv. Will the effluent be placed directly into or in contact with GA classified groundwater? ❑ Yes or ® No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No v. If the infiltration basin is located within the I00-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ® Yes or ❑ No VIII. SETBACKS — 15A NCAC 02T ,0706: 1. Does the project comply with all setbacks found in the river basin rules (I 5A NCAC 02B .0200)? ® Yes or ❑ No If no, list non -compliant setbacks: 2. Have any setback waivers been obtained in order to comply with 15A NCAC 02T .706(a) and .0706�d1? ❑ Yes or ® No If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No 3. Provide the minimum field observed distances (11) for each setback parameter to the infiltration system and treatment/storage units (NOTE Distances greater than 500 feet may be marked N.:A): Setback Parameter Infltration System Treatment! Storage Unit Any habitable residence or place of assembly under separate ownership or not to be maintained as part of the project site N/A N. A Any habitable residence or place of assembly owned by the Permittee to be maintained as art of the project site NIA Any private or public water supply source NIA N A Surface waters (streams . intermittent and perennial, perennial waterbodies, and wetlands) 165 ft 57 ft Groundwater lowering ditches (where the bottom of the ditch intersects the SHWT) N A Subsurface groundwater lowering drainage systems 100 ft Surface water diversions (ephemeral streams, waterways, ditches) NIA Any well with exception of monitoring wells NIA N A Any property line 154 R 174 ft FORM: HRIS 06-16 Page 15 of 19 Top of slope of embankments or cuts of two feet or more in vertical height 7.8 ft Any water line from a disposal system N A Any swimming pool N A Public right of way MA Nitrification field WA Any building foundation or basement N. A Impounded public water supplies NIA Public shallow groundwater supply (less than 50 feet deep) NIA 4. Does the Applicant intend on complying with either 15A NCAC 02T .0706(b) or (c)? ® Yes or ❑ No If yes, what are the designed Total Nitrogen and Total Phosphorus effluent concentrations? TN: 7 mg/L TP: 3 mg/L 5. Does the Applicant intend on complying with the High -hate Policy issued October 27, 2006? ❑ Yes or ® No If yes, verify the following information: ✓ Are the most stringent effluent standards in both 15A NCAC 02T 0705fbI and 15A^IVCAC 2LF .0301 b1 met? ❑Yes or❑No ✓ Is duality provided for all treatment units per 15A N [_'AC 02U .0402 c ? [] Yes or [] No ✓ Continuous online monitoring and recording of effluent for turbidity? ❑ Yes or ❑ No ✓ A lined 5-day upset pond is provided? ❑ Yes or ❑ No ✓ The 5-day upset pond has restricted access? ❑ Yes or ❑ No ✓ A certified operator of a grade equal or greater than the facility classification is on call 24 hrs.:day? ❑ Yes or ❑ No FORM: IRRIS 06-16 Page 16 of 19 IX. COASTAL WASTE TREATMENT DISPOSAL REQUIREMENTS— 15A NCAC 02H .0400: 1. Is this facility located in a Coastal Area as defined per 15A NCAC 02H .0403? ® Yes or ❑ No For assistance determining if the facility is located within the Coastal Area, a reference map may be downloaded at: Coastal Areas Boundary. 2. Is this an Interim Treatment and Disposal Facility per 15A NCAC 02H .0404(0? ❑ Yes or ® No NOTE Interim facilities do not include County and Municipal area -wide collection and treatment systems. IF ANSWERED YES TO ITEMS IX.1. AND IX.2., THEN COMPLETE ITEMS IX.3. THROUGH IX.16. 3. Is equalization of at least 25% of the average daily flow provided? ❑ Yes or ❑ No 4. How will noise and odor be controlled? Odor Control will be utilized at the headworks. All blowers will be in sound attenuated enclosers for noise control. 5. Is an automatically activated standby power source provided? ❑ Yes or ❑ No 6. Are all essential treatment units provided in duplicate? ❑ Yes or ❑ No NOTE — Per 15A NCAC 02T ,Q 103( 16 +, essential treatment units are defined as any unit associated with the wastewater treatment process whose loss would likely render the facility incapable of meeting the required performance criteria, including aeration units or other main treatment units, clarification equipment, filters, disinfection equipment, pumps and blowers. 7. Are the disposal units (i.e., infiltration basinsifields) provided in duplicate? ❑ Yes or ❑ No 8. Is there an impounded public surface water supply within 500 feet of the infiltration area? ❑ Yes or ❑ No 9. Is there a public shallow groundwater supply (less than 50 feet deep) within 500 feet of the infiltration area? ❑ Yes or ❑ No 10. Is there a private groundwater supply within 100 feet of the infiltration area? ❑ Yes or ❑ No 11. Are there any SA classified waters within 100 feet of the infiltration area? ❑ Yes or ❑ No 12. Are there any non -SA classified waters within 50 feet of the infiltration area? ❑ Yes or ❑ No 13. Are there any surface water diversions (i.e., drainage ditches) within 25 feet of the infiltration area? ❑ Yes or ❑ No 14. Per the requirements in II _A NCAC 02H .0404(Qlt1J, how much green area is provided? _ ft2 15. Is the green area clearly delineated on the plans? ❑ Yes or ❑ No 16. Is the spray infiltration wetted area within 200 feet of any adjoining properties? ❑ Yes, ❑ No or ❑ N A X. GROUNDWATER LOWERING SYSTEM DESIGN: I. Does this project utilize a groundwater lowering system? ® Yes or ❑ No (If yes, complete Items X.2. through XA) 2. Is the groundwater lowering system: ❑ mechanically lowered (i.e., pumped) or ® gravity fed? 3. Where does the groundwater lowering drainage system discharge? The groundwater collected in the groundwater lowering drains will be conveyed by Rressure head through the drains and discharged to two levels readers u land of Mulberry Branch. The groundwater lowering underdrains are shown on C46-052 a detail of the levels reader is shown on D2. If the system mechanically lowers groundwater and discharges directly or indirectly (i.e., pond overflow) to surface waters, wetlands and/or stormwater structures, provide the date the Applicant obtained written confirmation from the Water Quality FORM: KRIS 06-16 Page 17 of 19 Regional Operations Section that operation of the groundwater lowering drainage system will not adversely affect surface waters of the State. Submitted: & Received: 4. Groundwater lowering system design criteria: Groundwater Lowering System Design Pipe diameter: 16 in Discharge rate: Basin A 495,265 GPD Basin B 320,907 GPD Basin C 397,540 GPD Pipe material: PVC Method to measure discharge rate: MODFLOW Hydraulic Analysis Pipe depth: 12-17 ft Number of pumps: N:'A Pipe length: 9,047 ft Pump capacity: N/A GPM I N:A TDH Pipe slope (gravity -fed): Head Differential Driven Plan Sheet Reference: D1 and D2 Trench backfill material: Class I or 1I Gravel Specification Section: N/A FORM: HRIS 06-16 Page 18 of 19 Professional Engineer's Certification: 1, T. Carter Hubard, PE _attest that this application for (Professional Engineer's name from Application Item I1I.1.) Mulberry Branch Water Reclamation Facilitv (Facility name from Application Item II.1.) has been reviewed by me and is accurate, complete and consistent with the information supplied in the plans, specifications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions, as well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: N CAI;? Oz res /off i� vc�av-r y0� �NGINed �O4R C. HV� Nov 29 2021 9:16 AM Applicant's Certification per 15A NCAC 02T .0106 h : 1, John Nichols, PE, CPESC Public Utility Director attest that this application for (Signature Authority's name & title from Application Item I.3.) Mulberry Branch Water Reclamation Facility (Facility name from Application Item H.1.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the Applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees per 15A NCAC 02T _0105(e NOTE — In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as we as imVIIA ties up to $25,000 per violation. � [j Signature: _. i+ Date: FORM: HRIS 06-16 Page 19 of 19 ATTACHMENT 2 FINDING OF NO SIGNIFICANT IMPACT AND ENVIRONMENTAL ASSESSMENT CITY OF SOUTHPORT WASTEWATER TREATMENT AND DISPOSAL RESPONSIBLE AGENCY: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY CONTACT: JON RISGAARD, SECTION CHIEF STATE REVOLVING FUND SECTION DIVISION OF WATER INFRASTRUCTURE 1633 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1633 (919) 707-9175 September 28, 2021 (This page intentionally left blank.) FINDING OF NO SIGNIFICANT IMPACT Article I, Chapter 113A of the North Carolina General Statutes requires an action to be subject to the requirements of the North Carolina Environmental Policy Act (NCEPA) if it involves the expenditure of public funds and if a potential impact is anticipated to the environment. The project has been evaluated for compliance with the NCEPA and is determined to be a major agency action, which will affect the environment. Project Applicant: City of Southport, North Carolina Project Description: The proposed project is intended to provide long-term wastewater treatment and disposal for the City of Southport through Brunswick County facilities. The project will construct a new 0.75 million gallons per day (MGD) extended aeration tertiary treatment facility at the County -owned Shallotte wastewater treatment plant (WWTP) site. Metered flow will be diverted from the existing West Brunswick Water Reclamation Facility (WBWRF) to this new plant, which will allow for treatment of flow from Southport at the WBWRF. The City will purchase 0.75 MGD permanent capacity in the County's existing forcemain to convey wastewater from the City to the WBWRF. The proposed project will include construction of a new forcemain to convey flow from existing regional transmission mains to the proposed WWTP. The existing 0.5 MGD Shallotte WWTP will remain in operation with flow entering the site through a single pump station and headworks and then divided between the existing WWTP and the proposed new WWTP. Project Number: CS370714-03 Project Cost: $30,451,306 Clean Water State $29,783,014 Revolving Loan Fund: Local Funds: $668,292 The review process indicated that significant adverse environmental impacts should not occur if mitigative measures are implemented, and an environmental impact statement will not be required. The decision was based on information in the Engineering Report/Environmental Information Document (ER/EID) submitted by the applicant and reviews by governmental agencies. The attached Environmental Assessment (EA), prepared by the Division based on the ER/EID, supports this action and outlines mitigative measures that must be followed. This Finding of No Significant Impact (FONSI) completes the environmental review record, which is available for inspection at the State Clearinghouse. No administrative action will be taken on the proposed project for at least 30 days after notification that the FONSI has been published in the North Carolina Environmental Bulletin. Sincerely, Jon Risgaard, Section Chief State Revolving Fund Section Division of Water Infrastructure ENVIRONMENTAL ASSESSMENT A. Proposed Facilities and Actions The proposed project is intended to provide a long-term solution for wastewater treatment and disposal for the City of Southport through an agreement with Brunswick County and other partners of the West Brunswick Water Reclamation Facility (WBWRF). The proposed project will construct a new 0.75 million gallons per day (MGD) regional wastewater treatment plant (WWTP) at the County -owned Shallotte WWTP site. This new WWTP will treat wastewater flow that is currently pumped from the southeastern portion of Brunswick County to the West Brunswick Water Reclamation Facility (WBWRF). A metered flow of 0.75 MGD from the southern portion of the County will be redirected to the proposed new WWTP at the Shallotte site. The City will purchase permanent capacity in the existing County -owned transmission main from Southport to the WBWRF along NC 211. Redirecting flow from the WBWRF to the new WWTP will allow for treatment of additional flow from the City at the existing WBWRF. The existing 0.5 MGD Shallotte WWTP on the property will remain in operation. Two spray irrigation fields will be relocated on the property to accommodate the new facility. The project will include a new 0.75 MGD high -rate infiltration system and a new forcemain to convey wastewater from the existing regional transmission mains on US 17 to the new facility on the Shallotte site. Wastewater influent from multiple forcemains will be pumped through a single influent pump station and headworks. From there, flow will be split between the existing 0.5 MGD lagoon WWTP and the proposed 0.75 MGD new plant. The new WWTP will be an extended aeration tertiary treatment facility including the following components: influent headworks; forced vortex grit removal system; two -chamber equalization basin; influent splitter boxes and piping; two oxidation ditches with rotors and submersible mixers; two circular secondary clarifiers; RAS/WAS pump station; two 2-disk cloth media filter units sized for peak flow; two chlorine contact tanks for disinfection with sodium hypochlorite; reclaimed water pump station to convey flow to the on -site disposal area; non -potable water pumps and pipping for facility and screening wash; 3.75 MGD upset pond and associated return pump station and pumping to return upset flow to the head of the plant; one aerobic digestion tank; tank for sludge storage/lime stabilization; effluent disposal facilities including infiltration ponds; building structures; facilities to offload materials with high solids; piping and valves to reroute influent to headworks; odor control equipment and enclosures, and in -plant piping. Treated effluent will be disposed through three high rate infiltration basins. A groundwater management drain will be constructed around the infiltration basins to control groundwater mounding. Groundwater will be drained by gravity to two level spreaders. A wetland monitoring plan will be implemented to monitor and manage groundwater mounding and dewatering of adjacent wetland areas. Funding Status: The estimated total cost for the project is $30,451,306. The Town is applying for a Clean Water State Revolving Fund (CWSRF) loan of $29,783,014. Closing costs/administrative fees of $668,292 will be paid with local funds. B. Existing Environment Topography and Soils. The City of Southport and Brunswick County are located in the Coastal Plain Physiographic Province. The elevation of the project site ranges from 32 to 68 feet above mean level. The project site is located in the Waccamaw Formation geologic unit, which consists of flood plain deposits with sand at or near the surface. Much of the Shallotte plant property includes floodplains, but the proposed plant and spray fields will avoid these areas. The dominant soil series in the project area are Kureb fine sand and Baymeade fine sand. Almost seventy percent of the project area consists of Kureb fine sand with slopes from one to eight percent. Approximately 13% of the project area is Baymeade fine sand with slopes between one and six percent. Surface Water. The WWTP site is located in the Lower Lumber River Basin (HUC 03040207). Mulberry Branch (designated as Class C, high quality, swamp water) runs adjacent to the spray fields. Woodward Branch (designated as Class C, high quality, swamp water) is located immediately south of the project area. The Intracoastal Waterway is approximately 6 miles south of the project site and is listed as impaired for exceeding shellfish harvesting criteria with a "conditionally approved — open" rating. Brunswick County is subject to the state Coastal Area Management Act (LAMA). The Shallotte River is the nearest protected tidal salt water. It is located 1.7 miles south of the proposed WWTP and 1.2 miles south of the southern end of the proposed forcemain. Water Soply. The primary sources of drinking water for Brunswick County are the Cape Fear River and the Castle Hayne Aquifer. The Northwest Water Treatment Plant located in the Leland area treats water from the Cape Fear River. The 211 Water Treatment Plant in Southport treats groundwater from 14 wells drawing from the Castle Hayne aquifer. C. Existing Wastewater Facilities The City operates their own wastewater collection system to collect wastewater within city limits and the extraterritorial jurisdiction. In 2009, the City entered into an interlocal agreement to use capacity from Brunswick County in the West Brunswick Regional Wastewater System. The agreement allowed the City to lease capacity from the County until flows require expansion of facilities, at which time the City would be required to purchase capacity. The City's Central pump station collects wastewater from the sewer basin, and the Sandy Plane pump station pumps flow to the County system through a 19,995 linear feet (ft) 16-inch forcemain. When construction of the pump station and forcemain were completed in 2011, the City decommissioned their own wastewater treatment facilities and routed wastewater flow to Brunswick County. The City entered into a long-term agreement with the County in 2017 and updated the agreement in 2020 for purchase of treatment and disposal capacity in the regional system. The West Brunswick Regional Wastewater System provides service for the Town of Holden Beach, the Town of Oak Island, the Town of Shallotte, and Brunswick County. Treatment facilities include the 6.0 MGD WBWRF located in Supply, NC, and the 0.5 MGD Shallotte OA WWTP. The regional system includes forcemain transmission from the southern part of the county along US 17 and from the east along NC 211. The WBWRF (Permit # WQ0023693) is a tertiary treatment system originally constructed in 2003 with capacity of 3.0 MGD and expanded to the current 6.0 MGD capacity in 2009. Current 12-month average daily flow is approximately 3.811 MGD. The Shallotte WWTP (Permit # WQ00008-A and B) is a facultative lagoon process with on -site spray irrigation disposal with capacity of 0.5 MGD and current 12-month average daily flow of 0.195 MGD. The partners in the regional system have dedicated capacity through interlocal agreements. The City of Southport has leased capacity since 2007. D. Need for Proposed Facilities and Actions The City of Southport has leased capacity in the West Brunswick Regional Wastewater System since 2007 but does not have dedicated capacity. The City needs long-term wastewater treatment and disposal capacity to satisfy existing needs and anticipated growth. Based on population projections and flow analysis, the current flows of 0.491 MGD are projected to increase to 0.75 MGD during the 20-year planning period. The City needs to secure forcemain allocation and treatment capacity for this flow. The existing transmission main is sufficient to meet this need, but the County will upgrade the main in the future to accommodate the County's needs. Southport will pay Brunswick County for capacity allocation in the transmission system. E. Alternatives Analysis No -Action Alternative: This alternative would continue operation of the existing facilities without change, and would result in the WBWRF becoming overburdened with increasing flow, increased operations and maintenance costs for exceedance of plant design capacity, and permit violations. This alternative is rejected because it does not meet the need for additional treatment capacity. Alternative 1 — New WWTP at Shallotte Site: This alternative would construct a new 0.75 MGD high -rate infiltration system at the site of the existing Shallotte WWTP. Under this alternative, 0.75 MGD of flow would be redirected from the WBWRF to the new facility to accommodate the additional 0.75 MGD needed for Southport at the WBWRF. The new plant will include influent headworks; forced vortex grit removal system; two -chamber equalization basin; influent splitter boxes and piping; two oxidation ditches with rotors and submersible mixers; two circular secondary clarifiers; RAS/WAS pump station; two 2-disk cloth media filter units sized for peak flow; two chlorine contact tanks for disinfection with sodium hypochlorite; reclaimed water pump station to convey flow to the on -site disposal area; non -potable water pumps and pipping for facility and screening wash; 3.75 MGD upset pond and associated return pump station and pumping to return upset flow to the head of the plant; one aerobic digestion tank; tank for sludge storage/lime stabilization; effluent disposal facilities including infiltration ponds; building structures; facilities to offload materials with high solids; piping and valves to reroute influent to headworks; odor control equipment and enclosures, and in -plant piping. This is the preferred alternative because it meets the need for additional treatment capacity while minimizing environmental impact to local aquifers and reducing pumping needs for effluent transmission compared to other alternatives. Alternative 2 — New WWTP at Southport Site: This alternative would construct a new Southport WWTP. The plant constructed under this alternative would be a 0.75 MGD high -rate infiltration plant with similar components as Alternative 1. The Southport site is within the Military Ocean Terminal Sunny Point Blast Zone, which increases the risk of suspended operation due to an accident that could leave raw sewage untreated. The hydrologic conditions at this site pose a risk of infiltration contamination to the Castle Hayne Aquifer. Due to the risks associated with this site, this alternative is rejected. Alternative 3 — Expansion of the Existing WWTP at WBWRF: This alternative would expand the WBWRF by adding a new oxidation ditch treatment train in parallel with the existing process. This alternative would also require constructing effluent forcemains to the Shallotte site for infiltration, which would increase environmental impacts due to the land disturbance required for construction. This alternative is rejected due to the increased cost and environmental impacts associated with the transmission of effluent to the Shallotte site. F. Environmental Consequences and Mitigative Measures Topography and Soils: Construction activities will have limited impacts to topography and soils and no permanent impact to FEMA jurisdictional floodplain areas. The proposed WWTP and infiltration basins will be constructed outside of floodplain areas, but some transmission lines will cross floodplains. A No -Rise certification was completed, and permits for work in floodplains will be obtained. Some permanent grading will be required for construction of the WWTP and infiltration basins; other construction areas will be returned to existing conditions. The infiltration basins will include earthen berms. Construction impacts will include some soil disturbance. Soils will be returned to original location or removed from the site as appropriate. A DEQ-approved Erosion and Sedimentation Control Plan will be followed. Secondary and cumulative impacts (SCI) related to growth will be minimized through compliance with Brunswick County's Flood Damage Prevention Ordinance. Land Use: No impacts to land use are anticipated. Construction will occur within the existing WWTP site in an area that is already zoned for Heavy Industrial. SCI will be minimized through compliance with the CAMA Land Use Plan, and through zoning district requirements established in the County's Unified Development Ordinance (UDO). Wetlands: Significant impacts to wetlands are not anticipated. Installation of transmission lines and forcemain will have temporary impacts to 0.22 acre and permanent impacts to 0.15 acre. No impacts are anticipated for construction of the WWTP, spray fields, or infiltration basins. A Jurisdictional Determination will be submitted to the U.S. Army Corps of Engineers (USACE), and design footprints will be altered to minimize impacts to wetlands to the extent practicable. Impacts to wetland hydrology adjacent to the infiltration basins will be evaluated using monitoring wells, with adjustments made as necessary to minimize impacts to wetland hydrology. Spray fields will be located a minimum of 100 feet from wetlands, and high rate infiltration basins will be located at least 200 feet from wetlands. Upon completion of design, a Pre -Construction Notification will be submitted to the USACE. If mitigation is required based on the final total of unavoidable, permanent impacts, mitigation credits will be purchased through E an existing private mitigation bank or the NC Division of Mitigation Services. SCI will be minimized through compliance with buffer requirements, greenways, and planning requirements. Important Farmlands: Significant impacts to important farmlands are not anticipated. The project area does not include designated prime and unique farmlands. Secondary and cumulative impacts will be minimized through efforts of the County's Agricultural Advisory Board and Agricultural Preservation Program. Public Lands and Scenic, Recreational, and State Natural Areas: Impacts to public lands, scenic, recreational, or state natural areas are not expected. No such areas are located in or near the project area. SCI will be minimized through compliance with the UDO and the Viewshed Protection Overlay, which is intended to protect the scenic characteristics of the County. Cultural Resources: Impacts to cultural and historic resources are not anticipated. The North Carolina State Historic Preservation Office (SHPO) is not aware of any historic resources that will be impacted by the project (May 1, 2018, ER 18-0647). No areas of archaeological or historical value have been identified in the immediate project area. SCI will be minimized through compliance with the UDO and review of historic resources, which are identified in the County's records. Air Quality: No significant impacts to air quality are anticipated. Construction activities will have temporary impacts related to particulates and dust as well as exhaust emissions from construction equipment. Construction equipment will have emission controls to minimize impacts. The WWTP may produce odor impacts in the immediate vicinity. The location was chosen to maximize distance from residential areas, and the headworks facility will be equipped with an odor control system to minimize any impact from odors. The WWTP will include a diesel generator which will be operated in compliance with Division of Air Quality requirements. Noise Levels: No significant permanent noise impacts are anticipated. Construction activities will be limited to daylight hours (weekdays from 7:00 am to 6:00 pm). The WWTP operations may result in a slight increase in noise levels which is offset by distance from adjacent properties. SCI will be minimized through compliance with noise ordinances and buffer requirements established in the UDO. Water Resources: No significant impacts to water resources are anticipated. Effluent transmission lines will be installed using horizontal directional drilling at all stream crossings. To avoid permanent impacts to Mulberry Creek, a bridge will be installed to provide access to the infiltration basins from the WWTP site. Best Management Practices will be followed to minimize erosion and sediment loss from construction. Backfilled soil will be stabilized by seeding and mulching. A DEQ-approved Erosion and Sedimentation Control Plan will be followed. The proposed infiltration basin has been evaluated and designed with drain system to control mounding so that no negative impacts to groundwater are anticipated. Designated coastal resources are not located within the project area and will not be impacted. SCI will be minimized through the UDO's Water Quality Protection Overlay Zone and associated requirements that limit impervious areas, require buffer zones, and impose additional restrictions to protect water quality. 5 Forest Resources: Significant impacts to forest resources are not expected. Construction will impact forested areas that are part of active, maintained spray fields rather than true forest resources. Permanent impacts will include 12 acres for construction of the WWTP and 30 areas for the infiltration basins. SCI will be minimized through the County's UDO, which includes requirements for a tree survey before development, restricts clear cutting, and provides additional measures to protect trees and forest resources. Shellfish or Fish and Their Habitats: Significant impacts to shellfish, fish, and their habitats are not expected. There is no evidence of threatened or endangered species or habitats in the project area. Impacts to aquatic species will be minimized through Best Management Practices. SCI will be minimized through the UDO's Water Quality Protection Overlay Zone and associated requirements that limit impervious areas, require buffer zones, and impose additional restrictions to protect water quality. Wildlife and Natural Vegetation: No significant impacts to wildlife and natural vegetation are expected. Formal spring, summer, and fall species -specific surveys were conducted to identify protected species. Six populations of the threatened Lachnocaulon minus (Small's bogbutton) were identified adjacent to access road/transmission line alignment. Impacts will be minimized by adjusting alignment during final design, to the extent practicable, to avoid these populations. Where rerouting is not possible, colonies will be hand -excavated and transplanted to suitable habitat adjacent to existing locations that will not be impacted. Formal surveys for the red - cockaded woodpecker were also conducted with none found. Introduction of Toxic Substances: The project is not expected to introduce toxic substances into the environment. Dumping of chemicals, fuels, lubricants, etc. will be prohibited. Provisions in the construction contract will require the contractor to exercise every reasonable precaution during construction to prevent pollution. If more than 220 pounds of hazardous materials are generated per calendar month during site preparation, DEQ's Hazardous Waste Section will be notified and requirements for large quantity generator will be followed. Upon completion, the WWTP may use chlorine, alum, and lime as part of the treatment process and will store diesel fuel and petroleum -based lubricants for power generation and equipment maintenance. Storage of materials will be in compliance with local, state, and federal regulations. The U.S. Fish and Wildlife Service reviewed the proposed project and comments were resolved (January 14, 2021). The North Carolina Wildlife Resources Commission, Natural Heritage Program, and DWR Wilmington Regional Office do not object to the proposed project. The U.S. Army Corps of Engineers was consulted and did not object to the project. The North Carolina Department of Natural and Cultural Resources is aware of no historic resources that would be affected by the project (May 1, 2018, ER 18-0647). G. Public Participation, Sources Consulted A public meeting was held with representatives from both the City of Southport and Brunswick County on August 24, 2021 and made the engineering report/environmental information no document available for review by the public through both the City Hall and the County's public utilities office. the City's website. There was one question from public: • Question: When will the project get started? o Response: Permit applications have been submitted, bid date is scheduled between Thanksgiving and Christmas, and the project is anticipated to be completed in the Fall of 2023. The current user charge for a typical residential customer for the City of Southport is $126.40 per month for water and sewer service combined, based on consumption of 5,000 gallons per month. The proposed project will increase the bill by $5.09 (approximately 4%), for a future combined bill of $131.49. Sources consulted about this project for information or concurrence included: 1) City of Southport 2) Brunswick County 3) North Carolina Department of Environmental Quality -Wildlife Resources Commission -Natural Heritage Program -DEQ Wilmington Regional Office -Division of Air Quality -Division of Water Resources -Division of Forest Resources -Division of Environmental Assistance and Customer Service -Division of Waste Management 4) North Carolina Department of Natural and Cultural Resources 7) North Carolina State Clearinghouse 8) North Carolina Department of Public Safety 9) U.S. Fish and Wildlife Service 10) U.S. Army Corps of Engineers 7 Figure 2-2 - Existing Shallotte WWTP Southport Wastewater Treatment and Disposal Brunswick County 20170253.00. WL 16 Figure 5-1— Proposed Shallotte WWTP Legend !]•YR Flood Peru -unposed Monitoring Wall - - Proposed Effluent Force A1din — Survovad Welland Boundary Approximate V&Iwd 15 undary — Proposed IOmni Force Man -' IVI-Fool Butter Pumps y I — Existing Force Men ia Existing Wmniloring Wells -1-­ Proposed AANTP Lapoui `h'"^ • y` •7!' 'r . _ Pnmatial Future VWP Expansion . i : "• Proposed Accoss Road ` Proposed Spray I rrg alion Fields Proposed InfPratwn rills 15Q•Foo[ Butter •.''!' -fF., '. E.dingSpray Fwlds .' Project Area Proper Boandd ar I r •� — Properly Boundary i A l ^1'ri 1_ •� •1 .- 'A "7Ar: -AI i C s.iz:• " - � _e�tci'rcrc 'yrs rkr, nsn SWK Figure 5-1 d shoo DICKSON Proposed Shall otte WVV7P v ii v mnn.riurl�i� den*.iMnn s 1 in = 1,6g0 rset Southport Wastewater Treatment and Transmission Brunswick County 20170253.00. WL 35 0 250 500 1,000 �WK Water Testing Locations Feet /DICKSON Mulberry Branch Wastewater Treatment Plant community fNrosvuct— ccnsWscnss 1 inch = 500 feet Ln LU O z J Q z d rI rI Ln W C V V � L.L G LU Q O O O J Ln V Ln V Ln V QE N d J J � Ln 00 r, 00 O E O O O Z \ o Ln to Ec I OV O Z J J \ N N N Q � � O O O 0 Ln r- Ln N H W Ln Ln N V -:t V z — 00 N 00 O q0 M pp M 2� E ci O c I J Q Q J N \� c-I c-I O LU t O O O J U =j0,C�M �o wo rI r- O � or4(3; N N c-I ua o Ln Ln O O Ln o z O Q J J Q LU O W LU N J ATTACHMENT 4 lIi't1nSHlrk Colmty - Sfiaffol le Sfte tligit Rate Gtfiltratiatt Site Attatysk Protect EAA IG - 17 4.0 - AQUIFTR HYDROLOGY: 4.1 General: The aquifer hydrology of the situ is facilitated by drainage flowing to Williams Creek flowing to Mulberry Creek flowing southwest. Within the High Rate Infiltration Area the distance between drainage ditches (that penetrate the underlying sand) is an important variable. Site drainage is defined by the Darcy Equation Q = T*W"(dh/d1). The ability of the site to transmit a volume of water (Q) is determined by the sum of Transmissivities ("T" as square feet per day) of the water bearing sands (in this case surface sand and the underlying sand will provide lateral flow), multiplied by the length of the drainage ditches surrounding each field ("W" as linear feet), multiplied by the hydraulic gradient (dh - height of the water table above the water level in the ditches divided by distance from the edge of each high rate infiltration basin to the drains (100 feet) (ft./ft.). The increased water level within each infiltration basin was determined using a computes' simulation, MODFLOW developed by the United States Geological Survey. The model siinuiated the application of 4.43 gallons per day of reclainied water (from a conjunctive permit), as well as representative rainfall recharge using the 8`1 in 10 year rainfall used in the water balance analysis (Table 9, Water Balance). In tine case of the proposed three high rate infiltration basins, with controlled drains at a distance of 100 feet, the effluent quality will need to consist of 7 Mg/L Total Nitrogen and 3 MgIL Phosphorous as regulated in 15A NCAC 2T .070b(b). 4.2 Aquifer Analysis Results: A test well and observation well were constructed at each of the seven test well sites (ATI [B27A]; AU [B34]; AT3 [B14]; AT4 [B10]; AT5 [1325]; ATG [1320]; and AT7 [B27B]). Aquifer tests were attempted at each of the sites (Tables Numbered 5A through 5G, Aquifer Test Results - "Aquifer Test71", Waterloo Hydrologic, Inc,), The aquifer tests are summarized as follows: 4-I f31.11115Mrk Counly - S1131101te silt High hale InPllrntinn Site Analysis Prujcct ILAA 16 - 17 X1'-1 The aquifer test of the surficial aquifer at site number AT-1 (at Site B27A of the proposed Irrigation Relocation Area - Shallotte Site) was completed bypuniping the test well at 5.9 gallons per ininute, resulting in an apparent transmissivity of 80.5 square feet per day, based on a 24 hour aquifer test. Using an aquifer thickness of 10 feet, the hydraulic conductivity of the sand matrix was 8.98 feet per day. Using the Neuman Curve of rB 0.01, the delayed yield Specific Yield was 0.249 (dimensionless)(Table 5A, Aquifer Test). AT-2 The aquifer test of the surficial aquifer at site number AT-2 (at Site B34 of the proposed Irrigation RelocationArea - Shallotte Site) was completed bypurnping the test well at 6.2 gallons per minute, resulting in an apparent transmissivity of 67.2 square feet per day, based on a 24 hour aquifer test. Using an aquifer thickness of 9 feet, the hydraulic conductivity of the sand matrixwas 7.48 feet per day. Using the Neuman Curve; r/B 0.01, the delayed yield Specific Yield was 0.28 (dimensionless)(Table 5B, Aquifer Test 2). AT-3 The aquifer test of the surficial aquifer at site number AT-3 (at Site B14 of the proposed High Rate infiltration Area-SlialIotte Site) was completed by pumping the test well at 7.7 gallons per minute, resulting in an apparent transmissivity of 526 square feet per clay, based on a 24 hour aquifer test. Using an aquifer thickness of 15 feet, the hydraulic conductivity of the sand matrix was 32.9 feet per day. Using the Neuman Curve; fB 0.06, the delayed yield Specific Yield was 0.023 (dimensionless) (Table 5C, Aquifer Test 3). AT-4 The aquifer test of the surficial aquifer at site number AT-4 (at Site B10 of the proposed High Rate Infiltration Area-Shallotte Site) was completed by pumping the test we]1 at 7.24 gallons per minute, resulting in an apparent transmissivity of 78.5 square feet per day, based on a 24 hour aquifer test. Using an aquifer thickness of 10 feet, the hydraulic conductivity of the sand matrix was 7.85 feet per day. Therefore, estimate of Specific Yield was not made (Table 5D, Aquifer Test 4), because the late time curve could not be matched due to interference or pump rate decline (Type B). 4-2 pig _- Pt �`rtt l P3 '� w } PS _ fit 4 P8 PI r� t� "J 9 P1D P1 — Af1 G.P.R. nail P23 P Pia i P31 P32 Legend • Pierameler • 66se-60. Will Pompieg 55'cil P33.1 3 4 Pulimin5ry Will -4 o- Tr lydgatioaAreas A U111crdtion Bylin Arras PZ7-F P P77�Aq�'rt sl Gruvnda elrr Control Dridns Scale: 0' 200' 400' 600' 800' Hfunswiok Counly - ShaRotle Site Edwin Andrews & Associates, P.C. 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CONSULTING HYDROGEOLOGY AND SOIL SCIENCE 11.0. BOX 30653 RALEIGH, N.C. 27622 - 0653 MOBILE: (919) 306 - 3W9 April 30, 2021 Mr. Carter Hilliard, P.E. W K Dickson Engineers 909 Market St. Wilmington N.C. 28401 Re: Soil Confirmation for High Rate Infiltration Basins Brunswick County Shallotte Site High Rate Infiltration and Spray Irrigation Areas Brunswick County, North Carolina EAA Project HRI - 0617 Dear Mr. Hubard: We performed a site visit, whick confirmed that the soils are unchanged from the soils slapped in; "Soils and Hydrogeologic Site Analysis at the Slallotte Site, High Rate Infiltration and Spray Irrigation, Brunswick County, North Carolina," January 2018 for WIC Dickson, Wilmington, NC. The purpose of this testing of each basin, was to confirm the final design/layout, to determine if any significant horizontal clay layer could be isolated to reduce the potential for erosion and deposition oil the bottom of each basin. There are two areas Where plastic clay Was encountered, at the westerI] end of Basin A and the northwestern end of Basin C. During construction these pockets of plastic clay near the bottom of excavation, should be isolated from the water in the pond to prevent erosion. This (2021) soil and sediment analysis was perform by using a large excavator to excavate to depth ranging from approximately 10 to 15 feet below land surface. WIC Dickson, surveyed the Iocations laterally (State Plane, NAD 83 feet) and vertically (NAD88) (Depths were estimate in each of 21 Pits), with a general description of the soils and underlying sediments as a guide for use in final construction of the basins. Because these test pits were deeper thall a typical soil profile, into deposited sediments, classic soil science descriptions, geotechnical descriptions, and sedirnentological descriptions were simplified for construction purposes to the following four groups (Table 1, Shallotte Site Pit Sediment Descriptions). Basically, the upper portions of each excavation consisted of loose fine sand to depth ranging from 6 to 8 feet below land surface. Three other materials 1) "Clean sand" were encountered below the typical soil profile are; 2) a Blr type of layer "Black Sand" that is black or (hark brown sand; 3) a plastic clay beneath the western end of Basin A (the clay pockets were below the proposed bottom elevation of Basin A, see Attached Profile C52 (WK Dickson), and 4) the fourth material was a fine sand with interstitial clay "Clayey Sand"). This analysts confirms that the soils characterize In "Soils and Hydrogeologic Site Analysis at the ShalIotte Site, High Rate Infiltration and Spray Irrigation, Brunswick County, North Carolina," January 2018 for WI{ Dickson, Wilmington, NC have not changed. The soils were mapped as Kureb fine sand in this report, and NRCS identified as Leon .tine san(i, It is my opinion that the soils is similar to Kureb as excessively drained, with a spodic horizon below these excessively drained tine sands. 'these layers are to be removed for the High Rate Infillration Basins. Please contact my office if you have any gUestions. Very truly yours, Edwin E. Andrews III, P.G., N.C.L.S,S. r jr EDWIN ANDREWS & ASSGCIATES, Consulting Hydrogeologist EEAJsba �otL s QF Nd�I C' Brunswick Cotrnty WWTP Table 1, Shallatte Site Pit Sediment Description 1 EST PIT DESCRIPTIONS Thickness Thickness Thickness Thickness Total Feet Feet fleet Feet Depth (ft.) Test Pit Basting Northing ground Clean Sand Slack Sand Clayey Sand Clay 1 2,186,288 95,249 62.77 6 0 10 10 2 2,186,423 95,235 62.58 8 0 15 15 3 2,186,558 95,231 62.16 6 6 12 12 4 2,186,692 95,239 61.99 8 0 none 14 5 2,186,825 95,263 62.00 10 5 none 15 6 2,186,954 95,300 62.80 8 4 none 14 7 2,187,070 95,370 62.38 6 0 0 none 13 8 2,187,185 95,439 62.94 6 none 14 9 2,187,519 95,684 63.54 6 8 6 8 6 9 - 5 none 13 10 2,187,581 95,763 63.82 -----4 3 - :3. 3 ....... ---- . t 5 -(3- --- - 8 ---- 3 2 l 0 t--- - 0 5 2 1 none 15 11 2,187,642 95,842 64.11 none 12 12 2,187,696 95,926 64.73 none 14 13 2,187,745 96,013 65.36 none 14 14 2,187,795 96,100 66.05 none 14 15 2,188,823 95,993 67.58 8 2 12 16 2,188,853 95,872 67.48 8 1 15 17 2,188,884 95,751 66.82 8 none 15 18 19 2,188,914 95,629 66.36 12 none none 15 13 2,188,983 95,529 65.41 12 0 20 2,189,077 95,466 64.55 11 0 none 14 21 2,189,1991 95,494 64.45 8 0 none 12 Notes: Bh - black or park Brown organic sand Clayey sand, basically sand with some interstitial clay (subangular blocky structure) Clean sand (loose structure) Clay (plastic with some sand lenses) If clay at bottorn of pit, could extend Nearby Getechnical Boring from original report B27 near A 2,187,302 95,456 6 12 0 20 B24 near A 2,187,055 95,207 6 12 0 20 B14 near B 2,187,558 96,201 6 5 6 3 3 20 B19 near C 2,188,804 95,954 0 20 3RpHd }]`. 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I I� a u scu y — Ir 1 crursc�. — i L I � S je - II 2 r _ q Q I u e7 z 3 — S n cl rasssl -- ATTACHMENT 5 Soil, Water, & Environment Group, PLLC 3216 Byers Drive, Suite B Raleigh, NC 27607 I'll W.W Ph# (919) 831-1234 • Fax# (919) 899-9100 • lirtp://www.swegrp.com Soil, Water, & Environment - - Group May 1st, 2021 Mr. Donald Dixon, Wastewater Treatment Specialist Brunswick County West Brunswick Regional Water Reclamation Facility P.O. Box 249 Bolivia, NC 28422 Re: Wetland Monitoring Report (Year 10 (2020)) (Mercer Mill & IP Tracts) Dear Mr. Dixon, Enclosed is the Annual Monitoring Report (Year 10) for the IP and Mercer Mill Tract reclaimed water dispersal systems wetland monitoring plan as accepted by NCDWQ (Permit No. 0023693 dated March 3, 2010). Groundwater pumping and spray irrigation commenced in June, 2011, as well as other facility operations. As directed by NCDENR, this monitoring report is completed at the end of the growing season and submitted at the end of the calendar year for review. Electronic copies of this report are being submitted for review and file. A new permit was issued for the facility in December 2017 with an amendment to increase infiltration limitations at MM#1 and MM#2 to 4.0 gpd/ft' and 2.5 gpd/ft' respectively. Monitoring of the wetlands at the Mercer Mill Tract has continued under this modified hydrology regime and in accordance with the Wetland Monitoring protocol established to date as well as wetland standards rule (15A NCAC 213.0231). Discharge is monitored to ensure proposed flow rates and assessed for signs of erosion or instability of the energy dissipaters and signs of sedimentation. As anticipated, we have not observed any adverse affects from the new hydrology regime with increased discharge intensity and frequency. Near normal rainfall occurred in Brunswick County in 2020 (State Climate Office of NC — Brunswick Co Airport Station, KSUT) and below normal rainfall occurred on both the IP and Mercer Mill receiver sites according to onsite rain gauges. It is suspected debris in both rain gauges continues to alter the accuracy of the data collected from the onsite rain gauges. Additional measures have been taken to ensure more accurate rainfall data at each location, however debris blockages continue to occur. New bird perching deterrents will be installed moving forward. The data for rain gauges and wetland plots at both receiver areas was obtained in most instances during the monitoring period with the exception of the headwater forest reference wetland gauge on the IP tract that malfunctioned and was repaired. Rainfall data is visible on well monitoring graph plots to help facilitate an understanding of effects of rainfall on wetland hydrology in conjunction with irrigation and infiltration operation. At this time, a review of the system, operation, and observations to date should be completed by Brunswick County and DWR staff to determine if further monitoring of wetlands will continue. Although there have been some incremental changes in localized wetland vegetation at the outfalls for both the Mercer Mill and IP Tract reclaimed water dispersal facilities, it is our opinion overall wetland function is maintained. Wetland hydrology cycles are wetter in these localized areas resulting in more water tolerant species colonizing and regenerating. Other less tolerant species have been gradually replaced resulting in a slow transformation and adjustment of the ecosystem. Additional changes at the Mercer Mill headwater forest location should be assessed further. At this time, our recommendation is to assess the shallow groundwater monitoring program to determine whether continued monitoring is necessary and reduce vegetation monitoring requirements as a permit condition. Sediment monitoring and general biannual visual monitoring should continue unless considered unnecessary for long-term system maintenance adjacent to these wetland systems. We look forward to working with you and DWR in satisfying your permit requirements for Mercer Mill and IP Tract reclaimed water receiver systems and future permitting needs. Best regards, Scott I Frederick, EI, NCLSS Environmental Scientist .Q"e Soil,Wmer, & Fririronmen t Group cc: Mrs. Morella Sanchez -King, PhD, PE, Water Quality, Wilmington Regional Office Soil, Water, & Environment Group, PLLC 3216 Byers Drive, Suite B Raleigh, NC 27607 Ph# (919) 831-1234 • Fax# (919) 899-9100 • littp://www.swegfp.com Soil, Water, & Environment Group Wetland Monitoring Plan Report YEAR 10 (2020) IP and Mercer Mill Reclaimed Water Receiver Sites By: Brunswick County Utilities Department c/o Soil, Water, & Environment Group, PLLC For: NCDEQ Aquifer Protection Section NCDEQ Wetlands Unit April 2021 Site Location The IP and Mercer Mill Tract reclaimed water receiver sites are located on two distinct tracts in Brunswick County, NC. The International Paper Tract (IP Tract) comprises over 778 acres of managed loblolly pine plantation and mixed pine and hardwood bottomlands south of Green Ridge Trail, a spur road off Benton Road (SR 1502), and north of Old Lennon Road (SR 1504) in Brunswick County, NC (Figure 1). The Mercer Mill Tract comprises over 105.4 acres of mature forest east of Sunset Harbor Road (SR 1112) and south of Highway 211 in Brunswick County, NC (Figure 2). Brunswick County is located in the Coastal Plain physiographic province. Brunswick County is located on the lower coastal plain with elevation ranging from 75 feet to sea level. Methodoloev Baseline data was collected following establishment of permanent vegetation plots, shallow groundwater monitoring wells, and permanent sediment monitoring stations. Following approval from NCDEQ (formerly NCDWQ) for the wetland monitoring plan, the following components were addressed at the IP and Mercer Mill reclaimed water receiver sites as well as appropriate reference condition locations for each representative wetland resource: Wetland Hvdroloev Potential impacts to adjacent surface water hydrology were evaluated per the Plan in accordance with NC Environmental Management Commission (EMC) wetlands standards (15A NCAC 213.0231), through the installation of automatic shallow groundwater recording wells and piezometers. Wells and piezometers were located within the hydrologic drainage influence of the selected infiltration basin and surrounding basin ditches adjacent to each wetland type (isolated, headwater forest, and swamp forest) as well as in selected reference wetlands respectively. Six I s 0 d 3 � 3 '-I i p 0 O Ln Mn N „00,TDobE N „00,00atrE N ,100,10ntrE N „DD,00atrE V N RN N ,DOO'SSo££ N ,D0D'LSo££ i1 'i� fir` . r., a45y4yr y I ti1J CD CD R- Ilk • f r 1 - tit } ,��-•' �-'�•: 1�1 �. .. �fl � � �� ' 5��, l.zl N ,D00'GSGEE �1 ,000'CSo£ a 0 0 ti m (6) shallow, automatic groundwater monitoring wells were installed at the IP Tract as well as an additional six (6) wells at the Mercer Mill Tract. These wells record shallow groundwater hydrology every hour of each day and downloaded for annual reporting for each wetland type and associated reference wetlands. The first year of shallow groundwater monitoring resulted in several wells malfunctioning and loses of data due to electronics and/or lightening. Since then, well monitoring has been accomplished monthly by Brunswick County staff to ensure wells are functioning properly. More recently, rainfall events have inundated many areas more frequently and intensively requiring taller (80in) wells installed in eight (8) locations. Data will continue to be collected and duplicated for most plot locations to avoid data loss where possible. Rain gauges are also maintained in a similar manner as the wells to ensure a complete data set. Shallow groundwater at each facility receiver site was initially modeled using MODFLOW modeling software to make predictions on the hydrologic effects of the basin and ditch system on adjacent surface waters using 2-layer monitoring wells. Data used in this analysis was derived from monitoring wells selected and located appropriately and based on supporting site information (Hydrologic Monitoring and MODFLOW Simulation — Loading Test Report, Edwin Andrews & Associates, Sept. 21, 2011). A compact automatic rain gauge was placed at each site to collect on site data that can be used for hydrology analysis and monitoring reports. The location of each hydrology monitoring site as well as each automatic rain gauge is illustrated in the attached site maps (Figures 3, 4, & 5). According to the Wetland Monitoring Plan, should wetland hydrology demonstrated by shallow groundwater data show trends (i.e. >20%) in deviating from reference hydrology conditions during normal rainfall years, show increases or decreases in shallow groundwater levels, and/or show wetland standards are compromised for supporting wetland hydrology (15A NCAC 2B .0231), corrective action measures will be put in place at the direction of DEQ. During 2016 and 2017 the facility permit was renewed and amended to increase infiltration limitations at MM#1 and MM#2 to 4.0 gpd/ft2 and 2.5 gpd/ft2 respectively. A new permit was issued for the facility in December 2017. Monitoring of the wetlands at the Mercer Mill Tract will continue under this modified hydrology regime and in accordance with the Wetland Monitoring protocol established to date and wetland standards rule (15A NCAC 2B .0231). Discharge will be monitored to ensure amended and approved flow rates and assess for signs of erosion or instability of the energy dissipaters and signs of sedimentation at the discharge outfalls. As anticipated we have not observed any adverse effects from the hydrology modifications following permit renewal. Isolated Wetlands From the data collected (Appendix: Year 10 Shallow Groundwater Data), the isolated wetland at the MM site appears to experience rainfall events similarly to the reference wetland located off site for wetting and drying cycles. The MM and IP sites drain to greater depths, likely due to soil variations and landscape position relative to natural drainage features. The isolated wetland at the IP site also appears to experience rainfall events similarly to the reference wetland relative to wetting and drying cycles with both wetlands trending toward wetter conditions over the last five years. This is likely due to above normal (3 out of last 5 years) rainfall conditions occurring over this time period and keeping the isolated wetlands inundated longer. 4 elackwater Swamps The blackwater swamp monitoring location for the IP site appears consistent with the reference for inundation, but lacking drying cycles again for 2020. This can affect facultative wetland vegetation that is intolerant of frequently saturated conditions. The IP reference black water swamp doe dry out on occasion. The blackwater swamp monitoring location for MM shows a similar drainage pattern as the IP site with no drainage/drying cycles as does the reference wetland and is wetter overall than the reference wetland. This can also affect facultative vegetation and is evident in the vegetation monitoring plots for the blackwater swamp wetland type at both the IP and MM sites. Both the IP and MM monitoring and reference wetlands appear to be trending wetter over the last 10 years of monitoring likely due to wetter weather patterns and sea level rise due to proximity of wetlands to coastal marsh areas. Headwater Forest The headwater forest monitoring site at IP shows a much more sensitive response to rainfall events than the reference site. This may be due to the forest clearing in and around the subwatershed for this drainage and landscape position and topography. And, the IP monitoring site achieves drying cycles similar to the reference site although much more rapidly. The IP reference headwater site appears stay wetter, longer in recent years likely due to adjacent timber harvesting and management around the protected stream -side management zone (SMZ). The headwater forest monitoring site for MM appears much drier than the reference condition most likely due to landscape position and receiving slopes in the subwatershed, but general responds to rainfall similarly. However, since early 2019 there has been a substantial drying of this area reported by the gauge. It is not clear why this has occurred and will be assessed further. Subsurface flows are important in headwater forest systems and the monitoring site has gradual slopes extending away from the monitoring well versus the steeper slopes with more receiving area upslope at the reference site. Overall, it is inconclusive at this point whether shallow groundwater elevation differences and longer inundation and less frequent drying cycles found relative to monitoring sites and reference sites affect wetland functions, particularly the blackwater swamp locations. As discussed, the blackwater swamp monitoring plots are staying wetter longer as seen on the monitoring well graphs, without drying cycles exhibited by reference wetland conditions. Some facultative wetland plants are being affected as revealed by site observations and vegetation monitoring data and onsite observations. New, more resilient vegetation continues to colonize the wetland in the understory and show favorable growth. Localized hydrology changes have also resulted in localized vegetation community composition and not necessarily wetland functions. Natural processes may be influencing specific wetlands to trend toward wetter conditions as evidenced in reference wetlands, both isolated and blackwater swamp, and will also affect vegetation communities more broadly across the region. Additional assessment is needed as to the drying effect at the headwater forest monitoring location. Rain Gauges Rain gauges located at each dispersal facility are also included in the report on monitoring well graphs for this year to show rain events relative to shallow groundwater data. Rainfall for 2020 is near normal (Brunswick Airport, KSUT), and below normal for the receiver sites. It is suspected debris in both rain gauges altered the accuracy of the data collected from the onsite 5 rain gauges. Additional measures will be taken to ensure more accurate rainfall data at each location. Water Quality All water chemistry was monitored at the facility as part of the existing DWQ Aquifer Protection permit conditions. The existing water quality monitoring at the plant site was determined sufficient information for inclusion in annual reports during the 5/25/10 Raleigh meeting with DWQ Aquifer Protection, for maintaining and monitoring water quality entering adjacent wetlands at the treatment sites. Sampling currently occurs by Brunswick Co. staff in March, July, and November of each year and coincides with groundwater pumping periods. Constituents monitored include; TSS, TN, NH3-N, TKN, NO3-N, BODS, TDS, TP, pH, TOC, fecal, Cl, turbidity, residual chlorine, and flow. A copy of these water quality monitoring requirements are included in the Permit Appendix (See: Water Quality Monitoring Requirements — Permit Attachment A). Sediment discharged or shown to accumulate due to discharge was monitored periodically and recorded every 6 months to coincide with other water constituent monitoring. This monitoring occurs at each discharge location at the IP Tract (3 locations) and Mercer Mill Tract (2 locations). This monitoring occurs twice annually (March & November). Transects were established and monitored using devices approved by NCDENR and according to current monitoring protocol and literature (Heimann, 2000 and Kleiss, 1996). Sediment accumulation was monitored using permanent plots situated in the vicinity of discharges and wetland resources. Kaolinite clay or similar material was used as a base layer tracer at each permanent plot. This material is very light in color and can be seen as a depositional layer should sediment accumulate. Organics and leaf litter will also deposit on these sediment monitoring stations as evidenced during sampling times. In addition, should sediment accumulate at discharge locations due to circumstances beyond the control of the facility staff, an explanation of the discharge along with photographic evidence is sufficient for reporting protocol. Sediment accumulating greater than 2 inches in depth will have to be removed by hand or an explanation provided to NCDENR's written satisfaction why that sediment should not be removed. Catchment and retention pools at all five discharge locations at the five groundwater pumping stations for both sites have been installed and working to reduce sediment delivery to adjacent wetlands. Staff periodically monitors these catchment basins to ensure correct function and dissipation of discharge waters. During the Year 10 monitoring year, no evidence of sediment accumulation directly from the discharge water was observed. Only incidental sedimentation occurred over this time period twice following discharge dissipator structure breaches, which were fixed and stabilized in the same general discharge footprint. Natural vegetation recruitment continues to colonize and show favorable growth in areas disturbed previously in 2016 at MM—SED-1. Iron bacteria continue to grow and thrive in the outfall reaches at the groundwater discharge stations. These bacteria oxidize ferrous iron (Fe2) to ferric iron (Fe3). After exposure to the air, water, and microbes oxidizing organic matter (in the wetlands), ferric iron converts to iron oxide (Fe(OH)3) and the bacteria thrive on this release of energy through oxidation. These bacteria pose no known threat to human or aquatic life and occur naturally at groundwater seeps, stagnant water areas, and in iron rich water. Permanent sediment monitoring stations are shown in Figures 3, 4, and 5 (Appendix). A photo library of these sites is also available in the Appendix (Sediment Monitoring Plots). Vegetation Monitoring During this monitoring year (2020), vegetation data was collected at selected areas within each wetland type and appropriate reference wetland areas for comparison to wetlands within the compliance line at each project site. Vegetation was also observed broadly across both project sites during site visits and monitoring equipment maintenance. Vegetation data collection conforms to the Carolina Vegetation Survey (CVS) and completed every three years after baseline monitoring. The CVS protocol requires intensive surveying of woody and herbaceous plants in random or representative plots. Data is systematically collected and filed for analysis to determine potential plant community changes due to a modified hydrologic regime. CVS plots were established within each wetland type adjacent to groundwater lowering facility components as well as representative wetland reference areas. Plots are located with rebar and GPS coordinates. Plot locations and orientation, corners, and intensive modules are included with the baseline data set (Appendix — Figures 3, 4, and 5). Within each plot, CVS Level III is accomplished using typical plots (2x5 array of modules) where feasible given site conditions with at least 4 intensive modules per plot. A total of 6 vegetation plots per site including reference areas are established for long-term monitoring for a total of 12 vegetation monitoring plots. Data will continue to be collected every three (3) years according to the approved Monitoring Plan. Overall to date, the vegetation components are quite similar to the baseline data collected with the exception of the blackwater swamp wetland types. These wetland types have been inundated longer and more frequently than the reference sites, thus affecting some sensitive, facultative wetland species. These effects appear isolated within some quadrants of the monitoring plots at the Mercer Mill site and more evenly distributed in quadrants at the IP site within plots. Species affected include loblolly pine (Pinus taeda), red maple (Acer rubrum), blue beech (Carpinus caroliniana), inkberry (Ilex glabra), and green ash (Fraxinus pennsylvanica). Also, new, more tolerant wetland vegetation is now regenerating in their place, including some hydrophytic species (i.e. Acorus americanus, Saururus cernuus, Hydrocotyle sp, Juncus sp, and Polygonum hydropiperoides). Should this trend continue, additional more tolerant species will regenerate as others decline in areas closest to the discharge locations. Thus, overall wetland functions are likely maintained. The next year for vegetation monitoring is Year 13 (2023). Conclusions All data and site observations detailed above will be submitted for review to NCDWR staff. Copies of this report are being submitted electronically for distribution, review, and file approximately January/February of the year following the current monitoring year. At the end of each monitoring year, and every three years for vegetation, a review of hydrology and other site conditions will be conducted and evaluated to determine whether additional monitoring is needed. From the data collected in accordance with the Wetland Monitoring Plan for Year 10 (2020), no conclusions can be made about the long-term effects of the two wastewater dispersal facilities on adjacent wetlands or impacts to wetland functions broadly. An attempt to understand the hydrologic regime of the infiltration basins relative to wetland hydrology was completed through a MODFLOW analysis during simulated operation conditions (Hydrologic Monitoring and MODFLOW Simulation — Loading Test Report, Edwin Andrews & Associates, Sept. 21, 2011). The model shows a trend that impacts to adjacent wetlands are minimal and can readily be mitigated through the above ground spray irrigation, groundwater discharge controls, and system operations. Monitoring of shallow groundwater and vegetation will continue in subsequent years to support these calculations as well as amended changes to the permitted flows at the MM facility discharge locations accepted and permitted December 2017. Even though vegetation data shows a decline in some species in areas abutting the discharge outfalls into blackwater swamp wetlands, new species are continuing to thrive and overall wetland function is likely maintained. It is recommended at this time, it is recommended NCDWR review the system, operation, and observations to date competed by Brunswick County to determine if further monitoring of wetlands will continue. Although there have been some incremental changes in localized wetland vegetation at the outfalls for both the Mercer Mill and IP Tract reclaimed water dispersal facilities, it is our opinion overall wetland function is maintained. Wetland hydrology cycles are wetter in these localized areas resulting in more water tolerant species colonizing and regenerating. Other less tolerant species have been gradually replaced resulting in a slow transformation and adjustment of the ecosystem. Additional recent hydrology changes at the Mercer Mill headwater forest location should be assessed further. At this time, our recommendation is to assess the shallow groundwater monitoring program to determine whether continued monitoring is necessary and reduce vegetation monitoring requirements as a permit condition. Sediment monitoring and general biannual visual monitoring should continue, particulary if any changes in system operation, or increased permitted flows occur. M APPENDIX Shallow Groundwater Data (2010 — 2020) x (U!) Ilemem t0 <! N 0) Q W 0 0 0 0 0 $ n C. (14) UOilenal3 a19e1 jaleM 0 m 0 a rn 0 8 8 8 0 0 0 0 8 'C C7 N O fV Q? (14) UOilena13 al9el jaleM OD (o TI� (u!) Ile)u!ea V N OTNI I I � O co co fB ro a a 0 v i M O o U7 0 In o Ln o n o n C O o N N M f7 (u!) uogenal3 a14e1 ja)eM (U!) Ile{U1ea 0 � O cc V N O) a M co N V O 8 {p O O 1O O w O O O N N (4) UOIJenal3 a14e1 jaleM a (U!) Ilelu!ew c W (O O N O 0 0 0 a N W (ul) uopena13 algel jaleM NO tleviea c0 (O O N O N 10 O a r a N v V m O O O O O O O O O O O O n O O O O O O O O O O O 1t7 C m N O 7 N M N (4) UOilenal3 al9el ia3eM u I`T� N (Ul) 11EJUIUN jIK I I 1 O O O O O O O O O h CD u7 V r? N r O r N_ M 10 O N co co O N h_ N N W C �tl � 'o � ro N p v 0! n N N OI C r 0 .0 O Cl) U � - N imO 67 O O O O O O O O O f- M N r O 7N C'] (g) uoi;en9131aleMa3upn5 g 0 W iQ � t i fj m jll (ul) Ilemea I I 0 0 0 0 0 0 0 0 0 0 0 0 aD cD V [V O N N OO �r N a) N 7 J . Jf O) O O O O O O O O O O V Cl) N — O N C? (4) UOijena13 al4el jaleM g 0 i Q e 3 y A � N K I (u!) Ile;u!ea 0 0 0 0 0 00 (O V N O a N m d A N CV CD CD CD 0 C7 N .- O N C7 (4) u01jena13 jaieM aoepnS g o o O 00 O � O U (ul) Ile;uleb I 0 0 0 0 CO V N O O U? O Ln O tf") O O N N (u) u013enal3 ja;eM aaepng 0 N co 0 A n y ,z M a- N v I� O t`O O to f- M M 8 CD 0 0 0 P t0 un v t I I (u!) Ile;u!ea 0 0 0 0 0 0 0 0 C) N O O N Ca OI a n a N t0 O_ O O O O O O O O O O O In Cl) (N O N f? IT In (u) uo!)enal3 al9el ja;eM g 0 o � r N O a3 z O cD O LO O Ln O O Ln O 1f1 n ce) N N O O O (4) UOIJen813 ja)eM ooepng Rain Gauge Data (2010-2020) N [+i O O N 00 r m N h N N T �D O N'7 W D a � m z r o h a N J J_ W !U co N O m O �P u7 O U] O In O u'] O Lf) P') Cl) N N ' Hydrology, Vegetation, and Sediment Monitoring Plots (Figures) Figure 3: Monitoring Locations (I Tract, Brunswick Co., NC) Z E A2 Point Northing Easting Description 1 101507.40 2233411.22 REUSE VALVE 2 101318.73 2233675.41 REUSE VALVE 3 101182.05 2233831.58 REUSE VALVE 4 101083.54 2233237.55 REUSE VALVE 5 100969.72 2233651.15 REUSE VALVE 6 100720.28 2234235.64 REUSE VALVE 7 98986.87 2232207.98 REUSE VALVE 8 98985.77 2232222.70 REUSE VALVE 9 98595.56 2233805.21 REUSE VALVE 10 98767.18 2234245.16 REUSE VALVE 11 1 98739.08 1 2234254.54 1 REUSE VALVE A � 2 J 3 SED-1 � ONE A3 -� J� 5 ZONE Al i SED-2.... Monitoring Sites (Hydrology/Vegetation) BS-IP H F-I P Reference Monitoring Sites (Hydrology/Vegetation) /' - Monitoring Sites (Sediment) f / l I HF-REF l 9 IW-REF ' \ N SED-3 - BS—REF " - - - ZONES C9" ZONE B a i W ZONE B ZONE B \ IP SITE PLAN 201 goo �i s'ALE: -zoo (H,i,) Vegetation Data (2020) Site Photos (2020) 10 MM Tract Plot: MM-BS-REF Date: 5/31/20 12/30/20 Crew: SJ F Bearing: 330 Description: Quadrant % Cover 1 2 3 4 Species Common Name Nyssa sylvatica Black Gum 3 8 7 2 Acer rubrum Red Maple 6 3 Ilex glabra Ink Berry 7 8 8 7 Percea borbonia Red Bay 2 2 3 5 Taxodium distichum Bald Cypress 4 8 Pinus taeda Loblolly Pine Ilex opaca American Holly 2 Leucothoe sp. Switch Ivy 7 6 3 2 Smilax sp. Smilax 7 7 6 6 Vitix rotundifolia Grape 7 2 2 Fraxinus pennsylvani Green Ash 2 2 Magnolia virginiana Sweet Bay 4 Cover: trace=1; 0-1%=2; 1-2%=3; 2-5%=4; 5-10%=5; 10-25%=6; 25-50%=7; 50-75%=8; 75-95%=9; 95-1000K Comments Inundated MM Tract Plot: MM-BS Date: 5/31/20 Crew: SJ F Bearing: 254 Description: Quadrant % Cover 1 Species Common Name Nyssa sylvatica Black Gum Acer rubrum Red Maple Ilex glabra Ink Berry Percea borbonia Red Bay Taxodium distichum Bald Cypress Pinus taeda Loblolly Pine Ilex opaca American Holly Leucothoe sp. Switch Ivy Smilax sp. Smilax Vitix rotundifolia Grape Fraxinus pennsylvani Green Ash Magnolia virginiana Sweet Bay Vaccinium corymbos, Blueberry Gordonia lasianthus Loblolly Bay Quercus nigra Water Oak Liquidambar styracif, Sweetgum Acorus americanus American sweetflag Juncus sp Needlerush 12/ 30/ 20 2 3 5 4 4 6 4 9 2 4 2 6 3 6 2 4 1 3 1 5 2 3 3 1 4 1 4 1 2 1 4 3 9 4 7 5 1 3 1 3 1 2 2 Cover: trace=1; 0-1%=2; 1-2%=3; 2-50/o=4; 5-100/o=5; 10-250/o=6; 25-500/o=7; 50-750/o=8; 75-95%=9; 95-1000/c Red maple, Ilex glabra, red bay are declining in an isolated area (quadrants 1 & 2) at the outfall where water enters the floodplain. Loblolly pine are also declining in the vicinity, but outside of the monitoring plot. New species are regenerating in both open water areas (Acorus americanus, Juncus sp., and Saururus cernuus, ) and disturbed areas along the Comments channel. Regenerating cypress, sweet bay, loblolly bay, and red maple continue to dominate MM Tract Plot: MM-IW-REF Date: 5/31/20 12/30/20 Crew: SJ F Bearing: 220 Description: Quadrant % Cover 1 2 3 4 Species Common Name Nyssa sy/vatica Black Gum 5 4 Acer rubrum Red Maple 2 Ilex glabra Ink Berry 5 4 Percea borbonia Red Bay Taxodium distichum Bald Cypress Pinus taeda Loblolly Pine 1 Ilex opaca American Holly 2 Leucothoe sp. Switch Ivy Smilax sp. Smilax 4 Vitix rotundifolia Grape Fraxinus pennsylvanic Green Ash Magnolia virginiana Sweet Bay 1 Liquidambar styracifl4 Sweetgum 5 2 Unknown grass Sedge 5 Cover: trace=1; 0-1%=2; 1-2%=3; 2-5%=4; 5-10%=5; 10-25%=6; 25-50%=7; 50-75%=8; 75-95%=9; 95-100% Comments Inundated MM Tract Plot: MM-IW Date: 5/31/20 12/30/20 Crew: SJ F Bearing: Description: Quadrant % Cover 1 2 3 4 Species Common Name Nyssa sylvatica Black Gum 3 2 Acer rubrum Red Maple Ilex glabra Ink Berry 2 2 2 Percea borbonia Red Bay Taxodium distichum Bald Cypress Pinus taeda Loblolly Pine Ilex opaca American Holly Leucothoe sp. Switch Ivy Smilax sp. Smilax Vitix rotundifolia Grape Fraxinus pennsylvanic Green Ash Magnolia virginiana Sweet Bay Vaccinium corymbosu, Blueberry Gordonia lasianthus Loblolly Bay Quercus nigra Water Oak Liquidambar styracifl4 Sweetgum Pinus serotina Pond Pine 2 Pinus e//iottii Slash Pine 2 6 2 Eriocaulon aquaticum Pipe Wort 3 2 2 1 Lacnanthes caroliana Red Root 3 1 1 1 Cover: trace=1; 0-1%=2; 1-2%=3; 2-5%=4; 5-10%=5; 10-25%=6; 25-50%=7; 50-75%=8; 75-95%=9; 95-100% Comments Inundated MM Tract Plot: MM-HF-REF Date: 5/31/20 12/30/20 Crew: SJ F Bearing: Description: Quadrant % Cover 1 2 3 4 Species Common Name Pinus serotina Pond Pine 4 5 5 6 Cyrilla racemiflora Ti Ti 7 4 9 8 Leucothoe sp. Swith Ivy 6 8 7 7 Ilex glabra Ink Berry 8 9 8 8 Smilax sp. Smilax 6 7 6 5 Acer rubrum Red Maple 5 Fraxinus pennsylvanica Green Ash 1 Percea borbonia Red Bay 5 1 3 1 Pteridium aquilinum Braken Fern 1 1 Magnolia virginiana Sweet Bay 2 1 1 Nyssa sylvatica Black Gum 2 Vaccinium corymbosum Blueberry 1 Cover: trace=1; 0-1%=2; 1-2%=3; 2-5%=4; 5-10%=5; 10-25%=6; 25-50%=7; 50-75%=8; 75-95%=9; 95-100%=10 =10 Comments Increased growth of all species due to adjacent open canopy MM Tract Plot: MM-HF Date: 5/31/20 12/30/20 Crew: SJ F Bearing: Description: Quadrant % Cover 1 2 3 4 Species Common Name Nyssa sylvatica Black Gum 3 4 3 Acer rubrum Red Maple 2 2 Ilex glabra Ink Berry 8 9 9 9 Percea borbonia Red Bay 2 3 Taxodium distichum Bald Cypress Pinus taeda Loblolly Pine 5 4 3 Ilex opaca American Holly Leucothoe sp. Switch Ivy 7 6 5 7 Smilax sp. Smilax 2 2 2 3 Vitix rotundifolia Grape Fraxinus pennsylvanica Green Ash Magnolia virginiana Sweet Bay Vaccinium corymbosum Blueberry 4 2 Gordonia lasianthus Loblolly Bay Quercus nigra Water Oak Liquidambar styraciflua Sweetgum Pinus serotina Pond Pine 2 5 Cyrilla racemiflora Ti Ti 8 6 7 7 Unknown grass Grass/Sedge sp 1 1 Clethra alnifolia Swamp Pepper Bush 3 Gelsemium sempervirem Yellow Jasmine 2 =10 Cover: trace=1; 0-10/o=2; 1-20/o=3; 2-50/o=4; 5-10%=5; 10-250/o=6; 25-500/o=7; 50-750/o=8; 75-950/o=9; 95-1000/o=10 Comments Dry IP Tract Plot: IP-BS-REF Date: 5/31/20 12/30/20 Crew: SJ F Bearing: 270 Description: Quadrant % Cover 1 2 3 4 Species Common Name Nyssa sylvatica Black Gum 1 Acer rubrum Red Maple 7 4 3 5 Fraxinus pennsylvanica Green Ash 5 8 7 7 Ilex glabra Ink Berry Percea borbonia Red Bay 1 1 Taxodium distichum Bald Cypress Pinus taeda Loblolly Pine Ilex opacca American Holly 1 1 Leucothoe sp. Switch Ivy Smilax sp. Smilax 1 2 1 3 Vitis rotundifolia Grape Magnolia virginiana Sweet Bay Liquidambar sytraciflua Sweetgum 2 2 4 Quercus laurifolia Laurel Oak 1 3 Bignonea capreolata Cross Vine 1 Carpinus caroliniana Iron Wood 4 1 2 Saururus cernuus Lizard Tail 1 2 2 Osmunda regalis Royal Fern Unknown sedge Sedge 8 8 Woodwardia areolata Chain Fern 1 Ulmus rubra Red Elm 1 2 Cover: trace=1; 0-1%=2; 1-2%=3; 2-5%=4; 5-10%=5; 10-25%=6; 25-50%=7; 50-75%=8; 75-95%=9; 95-100%=10 Comments Inundated IP Tract Plot: IP-BS Date: 5/31/20 12/30/20 Crew: SJ F Bearing: 325 Description: Quadrant % Cover 1 2 3 4 Species Common Name Nyssa sylvatica Black Gum 5 4 5 Acer rubrum Red Maple 3 1 Ilex glabra Ink Berry Percea borbonia Red Bay Taxodium distichum Bald Cypress Pinus taeda Loblolly Pine Ilex opacca American Holly Leucothoe sp. Switch Ivy Smilax sp. Smilax 1 2 2 Vitis rotundifolia Grape Fraxinus pennsylvanica Green Ash 4 6 7 7 Magnolia virginiana Sweet Bay Vaccinium corymbosum Blueberry Pinus, taeda Loblolly Bay Quercus nigra Water Oak Liquidambarstyraciflua Sweetgum 1 2 2 Cornus amomum Silky Dogwood 1 Ulmus rubra Red Elm 1 Carpinus caroliniana Iron Wood 1 1 1 Quercus laurifolia Laurel Oak 1 1 7 7 Arecaceae sp. Palm sp. 1 1 2 Viburnum dentatum Arrowwood 2 2 1 Bignonea capreolata Cross Vine 1 1 1 3 Saururus cernuus Lizard Tail 7 2 2 3 Scirpus sp. Sedge 7 3 5 5 Hydrocotyle sp Water pennywart 7 6 5 5 Polygonum piperoides Swamp smartweed 5 8 8 6 Cover: trace=1; 0-1%=2; 1-2%=3; 2-5%=4; 5-10%=5; 10-25%=6; 25-50%=7; 50-75%=8; 75-95%=9; 95-100%=10 Comments Inundated Wetter vegetation continues to regenerate in flooded areas including Saumrus cernuus, Juncus sp., Hydrocotyle sp, and Polygonum hydropiperoides. Some green ash are dead and/or declining indicative of the hydrology or ash borer. Some blackgum trees also appear stressed in quadrants 1 and 2. Iron oxidizing bacteria is abundant in all quadrants IP Tract Plot: IP-IW-REF Date: 5/31/20 12/30/20 Crew: SJ F Bearing: 340 Description: Quadrant % Cover 1 2 3 4 Species Common Name Nyssa sylvatica Black Gum 2 2 3 Acer rubrum Red Maple 4 4 8 Ilex glabra Ink Berry Percea borbonia Red Bay Taxodium distichum Bald Cypress Pinus taeda Loblolly Pine 2 4 6 Ilex opacca American Holly Leucothoe sp. Switch Ivy Smilax sp. Smilax 1 Vitis rotundifolia Grape Fraxinus pennsylvanica Green Ash Magnolia virginiana Sweet Bay Liquidambarsytraciflua Sweetgum 6 5 5 Quercus nugra Water Oak Myrica cerifera Wax Myrtle Vaccinium corymbosum Blueberry 2 Clethra alnifolia Swamp Pepper Bush Gelsemium semperviren Yellow Jasmine Quercus alba White Oak Symplocos tinctoria Horse Sugar Quercus laurifolia Laurel Oak 2 3 6 Cyrilla racemiflora Ti Ti Pteridium aquilinum Bracken Fern 4 Unknown sedge Sedge 1 1 Cover: trace=1; 0-1%=2; 1-2%=3; 2-5%=4; 5-10%=5; 10-25%=6; 25-50%=7; 50-75%=8; 75-95%=9; 95-100%=10 Comments Inundated. Logging has occurred outside of SMZ IP Tract Plot: IP-IW Date: 5/31/20 12/30/20 Crew: SJ F Bearing: 310 Description: Quadrant % Cover 1 2 3 4 Species Common Name Nyssa sylvatica Black Gum 3 6 Acer rubrum Red Maple 1 Ilex glabra Ink Berry 1 2 2 Percea borbonia Red Bay 1 1 Taxodium distichum Bald Cypress 6 6 4 3 Pinus taeda Loblolly Pine Ilex opacca American Holly 1 1 Leucothoe sp. Switch Ivy Smilax sp. Smilax 1 4 Vitis rotundifolia Grape Fraxinus pennsylvanica Green Ash Magnolia virginiana Sweet Bay Vaccinium corymbosum Blueberry 4 Gordonia lasianthus Loblolly Bay Quercus nigra Water Oak Liquidambar styraciflua Sweetgum 1 1 Pinus serotina Pond Pine Pinus elliottii Slash Pine Cyrilla racemiflora Ti Ti 6 7 5 3 Arundinaria gigantea Giant Cane 1 2 Pteridium aquilinum Bracken Fern 2 2 Nyssa sylvatica aquatica Tupelo Cover: trace=1; 0-1%=2; 1-2%=3; 2-5%=4; 5-10%=5; 10-25%=6; 25-50%=7; 50-75%=8; 75-95%=9; 95-100%=10 Comments Inundated IP Tract Plot: IP-H F- REF Date: 5/31/20 12/30/20 Crew: SJ F Bearing: 172 Description: Quadrant % Cover 1 2 3 4 Species Common Name Pinus taeda Loblolly Pine 7 8 7 6 Pinus serotina Pond Pine Cyrilla racemiflora Ti Ti 2 3 Leucothoe sp. Swith Ivy Ilex glabra Ink Berry Smilax sp. Smilax 1 Acer rubrum Red Maple Fraxinus pennsylvania Green Ash Percea borbonia Red Bay 2 4 Pteridium aquilinum Bracken Fern 5 3 4 5 Magnolia virginiana Sweet Bay 1 Nyssa sylvatica Black Gum Vaccinium corymbosurBluebeny Ilex opaca American Holly 4 6 4 Myrica cerifera Wax Myrtle 3 2 7 7 Woodwardia aereolata Chain Fern 3 2 5 5 Vitis rotundifolia Grape 1 5 4 Rubus sp. Blackberry 1 1 1 2 Sumpocos tinctoria Horse Sugar 2 3 Clethra alnifolia Swamp Pepper Busl 1 2 3 3 Unknown* Broadleaf sp. 1 1 1 1 Acer rubrum Red Maple 5 3 Arundinaria gigantea Giant Cane 8 Viburnum dentatum Arrowwood 3 Liquidambar styraciflu Sweetgum 1 Quercus nigra Water Oak 1 4 2 3 Cover: trace=1; 0-1%=2; 1-2%=3; 2-5%=4; 5-10%=5; 10-25%=6; 25-50%=7; 50-75%=8; 75-95%=9; 95-100%=10 Comments Very wet. Logging has occurred outside of SMZ IP Tract Plot: IP-H F Date: 5/31/20 12/30/20 Crew: SJ F Bearing: Description: Quadrant % Cover 1 2 3 4 Species Common Name Nyssa sylvatica Black Gum Acer rubrum Red Maple 4 2 3 Ilex glabra Ink Berry 2 Percea borbonia Red Bay 2 1 Taxodium distichum Bald Cypress Pinus taeda Loblolly Pine 6 6 6 5 Ilex opacca American Holly 6 2 7 3 Leucothoe sp. Switch Ivy Smilax sp. Smilax 1 2 Vitis rotundifolia Grape 1 1 1 1 Fraxinus pennsylvania Green Ash Magnolia virginiana Sweet Bay 1 Vaccinium corymbosurBluebeny 1 1 1 Gordonia lasianthus Loblolly Bay Quercus nigra Water Oak 1 2 LiquidambarstyracifluSweetgum 1 1 4 2 Pinus serotina Pond Pine Cyrilla racemiflora Ti Ti Clethra alnifolia Swamp Pepper Busl 4 3 2 1 Gelsemium sempervinYellow Jasmine Myrica cerifera Wax Myrtle 3 3 3 8 Arundinaria gigantea Giant Cane 7 7 9 5 Osmunda cinnamomet Cinnamon Fern 7 5 5 5 Woodwardia areolata Chain Fern 9 9 3 8 Rubus sp. 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Z O 40+6— 01 00+0 V15 NIVw3OHOH SYHOMUV- (��j dP' by \/uONlravHa 3 Nz laodHlnos ao uln3Hlaoa lvsodsia aNviN3wlv3alaaivn/alsvnn —33H-1613H Niwraaa - NoiionUiSNOO a03 43SV313a lON - NOISM IVNI3 Ij �ooT 0 o- I W � omm v f • \ � I ¢p pQ wrnw� r wwwr o0 oz190 I II II I II I � N 0 � ¢LL 00 rc� 'Nlw I II I 2 1 0 LU ICI V�i ills LU a. _.. > > I LL V1 �o wag I =gw III I .i \ -- 2 � I I Ie r I III �w x w= ae III I = I a pom I III m - I I o _ v01\aa�r� woa¢ ©aad LL - � o o - k ° -- o=+ w tnZ O a oo+61 yls Ol oo+6 V1S NIVb'13 aO+SNaOMntl H T}� 3oJdP' byo� _ aiu �Nlrrvary �' N z ka� U a �S(�) - ,� 3 r o � � z — = laodHlnos ao uln 3H1 aoa �vsodsla aNviN3wlv3al aaivnialsvnn p � m aaaoaa rvalslnaa Niwraaa —N— I NoiionUiSNOO a03 43SV313a lON - N'OISM IVNI3 — w L o w o a w a o + k I I w w_ I « i w r w LL e I w wa u,LL� wa p°ate _ ww Ilo m. ��w w ow u N.p LLo a� aw w a o w w= p x w I I o r o 0 Z. Q E9+ E—°100—tl15 NMw3OaO3—OMntl3H � a � Y s 3 N z a� gg =Ua laodHlnos ao u133H1 aoa �vsodsia aNviN3w1v3a1 aalvnialsvnn � � m o w Q 33a e°I61——IN —l— NoiionUiSNOO a03 43SV313a lON NOISM IVNI3 a N��1tla�xaltlaN3s selM — � Nro��3Nao� „�� x� aN3 s 1E w I o a a f c _ ¢ ...moo NI. NI, w � w so a= w c a 1- ,w aw wp 0 r NL a n o a� a a I a 1 Q W v O �I 0 a = N a v o :o � w o p w a � N ¢ � I I w Io t LU 0 r: o 0 + N l o a� p� i I � ra a r- I r i w 0 9 p = i � w _ aN I a I I q I j a a o I I iY Z 00-0L 0100 d1S-N[Vi—HOd NOI—Ala i Z 3 C 2 Ian gg =Ua ���c,//v�� - ,� 3 Y� � _ 1aodHlnos ao uln aH1 aoa �vsodsla aNvlN3wlv3al aaivnialsvnn � � m o �" aaao3a rvalsln3a Niwroad w �rl Z,1, I, � 1 i NoiionUiSNOO a03 43SV313a lON - N'OISM IVNI3 w I �N I - a a Ia L { w f I w2 _I i o � Aw a w { I a 1 � z y Q =a a r W a II 0 p e LL zLL o { au I LM w > LL oLL � 2 a o � s m a Nmr c _. a 1 rcti n rc I a a o 0 p a a y-a moo.. 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"4 Z `�w� 3 w od+4z dls of 11111-1 NIdw31am 1N3111j3 b� '^c yoN. taoF z � liiOdH1f10S 3O A11�3HldOd ltlsOdslp pNtllN3Wld3lild3ltlh\31Stlh\ zp2 � — . 3�3 —03H NOISIn3tl N 1J31'odd rc 'wd o a 3 N NouonalSNOO )JO3 43SV313)J lON NOISM IVNI3 e � a MATCHLINE 20+00 SEE SHEET C35 � � I c> J I e P - m x � oz 1` w� LL w � I + I n w o. I 11 III �I I Ig III o I -I �LL w I z i Wa rc I• � c z rr � I LLa rc 1 d 0 H _ m oio a°w y I I III a I e� W W� LLJ LLI EI t of � o w w w � owF e.yh v � I o y o z y \ 0 o awpp6 xz h o ro o� I + e arc pa wvz I a i o� z� LLLL� wa 9LLa a a Q II x w< ow+ e \ o W - 1 \ T uo _ �y \ 2 `NN a z¢ aa�mw Q - II &k I W _ o rc � Ivt I Ko soy oS ja FO l f z d w I o o LL o y o I r 0 o w w o � z E£J 133HS 33S o w w `_ + —I 1-- I - I — to 00+p13NIlHJ1 YKr 0 Z w o I Z - 4011E d1S Ol 11111-1 NIV-1WI 1N3111j3 .; �fPL O,yb� z uLL ONI,Nda Lo aka `�z`�/v''� � S�� S ¢ � liiOdH1f10S jO AlIH 3Hl dOd ltlSOdS00Ntl 1N3Wld3lil d3ltlh\31Stlh\ r 0lfOJ3tl NOISIn3tl N 1031'Odd rc �'wd o a� 3 N Nouon1JiSNOO aO3 43SV313a lON NOISM IVNI3 w a a a �ma MATCHLINE 30+00 SEE SHEET C36 -f__-- --I I_ --la r I o j • II 1 I f I\III rl o I - =o 0 w o - I I I I I� I11 I\I 1 izu rr II\I \ - x a rc w. h w + o r I _ a� x Ir rc NI gA zLL N w �o — s awa I, + m ww oo ' �wji Iz Z Q z �P_ I _ W -1 i C Lu =o yam w I a 0 I P o I s 0 .lo W I LL I � J o + LL uj> P w < s z I i � n m � po LLx 0 ow • I wry 00 �o y z ab _ i j GJ / II N C �o I mi'i Ka I p„ wLL owl° oa I w m it o w L)U i ,o III aw I 0 �• III I r rl _ ? H II rc o ♦ i o � w O � w w � a b£C 133HS 33S 00+OZ 3NPHC1VIN o ti i o o = - 1------- w w � rc rc ID a + 1 III w a a a M m 9Z f - od+db dlS Ol d0+de dls NIV-1WI 1N311113 j O bb72 z uu 9rvl,Nvaa co a 5a ��j(;�� 1' � % v � liiOdH1f10S jO Al1�3H1 dOd ltlsOdsld aNtl lN3Wld3lil d3ltlh\31Stlh\ �E aaa03a rvalsln3a i - s NoiionalSNOO Ij03 43SV313)J lON - NOISM IVNI3 Z i w a0+ds V1S 01 00+Ob V1S NIVNADHDJ 1NAPIJj3 b �� 3,1LL ONI,NvaO h a Nr 2 y b�N S��F z � liiOdH1f10S jO Al1�3H1 dOd ltlsOdslw aNtl lN3Wltl3lil d3ltlh\31Stlh\ OlfO03tl NOISIn3tl N 1031'Odd rc �'�d o a� 3 N NoiionalSNOO Ij03 43SV313)J lON - NOISM IVNI3 g i x > i — MATCHLINE 50+00 SEE SHEET G38 N, I I o I w � a 0 , o rc = w ow _ z , w II w Q e I p p a= I H Z "o-w Eg _ Lol w -- O ui LLI 4 a = s 2 = I 0 LL LLLL / Qow1 ow N W eh �s L) n y o a w o m `a ga rc V s__ was - cy p w — d � m a„ w a / n a z+_ „www y9 \ o+ wanes \ U a a w -- - 0 _ o 0 o 0010, w 0 Z od+dg tl1S 01 d0+ds V15 NIVW3Nd0j 1NAMJjj a sLL Ua lii0dH1f10S j0 A1133H1 d0d ltls0dsld aNtl lN3Wltl3lil d3ltlh\31Stlh\ �E ­3a rvalsln3a NOuonIJlSN00)J0J 43SV313)J lON - NOISM IVNI3 _w a Iam � a _ V 0 1 � w 10 a 1 1 LL 1 f.. 1 Z I a � 1 o J LL Z *-n"t 1HOdH1f10Sa3dO+4L d1S of Qa+as ViS NIdw3NHm 1NAPIJj3 13H1d03tlUNV1N3W1V3H1d3llW1uA3�iNSWl,NtlA z p2 —03H NMIn3H N 1J31'Odd rc �'�d o a 3 N MININ NOIlonIJiSNOO Ij03 43SV313)J lON - NOISM IVNI3 200 133HS Z' as+al V15 al as+a yls NMl'�3�am n131d Atlads s� �bym 3/iLL 9NV+ddry w Q - s s o -� z — — laodHlnos ao uln aHl aoa �vsoasla aNviN3wlv3al aaivn/alsvnn �" aaao3a rvalsln3a Niwroad NoiionUiSNOO a03 43SV313a lON NOISM IVNI3 a, I i wow I + aau aoy t � I 1 wV \ -- II��I�III III III I� II --------- I I � _ 1 I ` - / Z' oo+dZ tl15 0l oo+ol tl15 Nltlw3aaod rv131d AVadS . .... ..... . �.E 9 �tl 3tlN �a _ 1liOd H1f105 jO AlIa 3Hl tlOi ltlsOdsl4 aNtl1N3Wltl3li1 tl31tlNi315tlN� — v a ao alsi Niwraad J o/ 0 _k p W NoiionUiSNOO a03 43SV313a lON - N'OISM IVNI3 I Z' g � oo+dgtll5 of oo+oz tllS Nltlw3aaod al3ld AtladS � .d aP �bd ,iu�Nv+vea N a . .......... 3Qc 9 la OdHilOSdO ula3HlaoiltlsodsIaaNV1N3w1tl3H1a31VN/31sVN, — a 33H a 161 3a N iwroad - � I - �� l � l i I I, II I LL Q ilJj�p NoiionUiSNOO a03 43SV313a lON - NOISM IVNI3 44+02 tl15 0100+Ob tl15 NI-3DHO3—IJ AVad5 gpa Ov N�� — diLL 9NV+�ddry � a �' 1aodHlnos ao ul3 aHl aoa lvsodsia aNvlN3wlv3al aaivnialsvnn �" aaao3a rvalsin3a uiwraad NoiionUiSNOO a03 43SV313a lON - N'OISM IVNI3 Nnv � LL e o w � l l v o J uj s � f a a = f < = o f f I p o w a I 0 �w o a w m m I I I f f I oo+ds tll5 0l oo+os tl15 Nltlw3aa°d n131d AtladS laodHlnos ao uln aHl aoa lvsodsla aNviN3wlv3al aaivn/alsvnn � — �" aaa33ae 1613a Niwroad NoiionUiSNOO a03 43SV313a lON - NOISM IVNI3 om= o I - I w �w z z + w w �z LL - \' p a o N �> o m a w -- I w I . 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HEAVY CONSTRUCTION PROJECTS Note: Under Executive Order (EO) 13658, an hourly minimum wage of $10.95 for calendar year 2021 applies to all contracts subject to the Davis -Bacon Act for which the contract is awarded (and any solicitation was issued) on or after January 1, 2015. If this contract is covered by the EO, the contractor must pay all workers in any classification listed on this wage determination at least $10.95 per hour (or the applicable wage rate listed on this wage determination, if it is higher) for all hours spent performing on the contract in calendar year 2021. If this contract is covered by the EO and a classification considered necessary for performance of work on the contract does not appear on this wage determination, the contractor must pay workers in that classification at least the wage rate determined through the conformance process set forth in 29 CFR 5.5(a)(1)(ii) (or the EO minimum wage rate, if it is higher than the conformed wage rate). The EO minimum wage rate will be adjusted annually. Please note that this EO applies to the above -mentioned types of contracts entered into by the federal government that are subject to the Davis -Bacon Act itself, but it does not apply to contracts subject only to the Davis -Bacon Related Acts, including those set forth at 29 CFR 5.1(a)(2)-(60). Additional information on contractor requirements and worker protections under the EO is available at www.dol.gov/whd/govcontracts. Modification Number Publication Date 0 01/01/2021 SUNC2011-059 08/26/2011 Rates Fringes CARPENTER, Includes Form Work....$ 13.98 0.69 ELECTRICIAN ......................$ 15.41 3.13 LABORER: Common or General......$ 9.21 0.00 LABORER: Pipelayer..............$ 12.87 2.21 OPERATOR: Backhoe/Excavator/Trackhoe.......$ 14.71 0.00 OPERATOR: Bulldozer .............$ 14.63 0.00 OPERATOR: Loader ................$ 15.13 2.79 TRUCK DRIVER .....................$ 13.12 1.89 ---------------------------------------------------------------- WELDERS - Receive rate prescribed for craft performing operation to which welding is incidental. Note: Executive Order (EO) 13706, Establishing Paid Sick Leave for Federal Contractors applies to all contracts subject to the Davis -Bacon Act for which the contract is awarded (and any solicitation was issued) on or after January 1, 2017. If this contract is covered by the EO, the contractor must provide employees with 1 hour of paid sick leave for every 30 hours they work, up to 56 hours of paid sick leave each year. Employees must be permitted to use paid sick leave for their own illness, injury or other health -related needs, including preventive care; to assist a family member (or person who is like family to the employee) who is ill, injured, or has other health -related needs, including preventive care; or for reasons resulting from, or to assist a family member (or person who is like family to the employee) who is a victim of, domestic violence, sexual assault, or stalking. Additional information on contractor requirements and worker protections under the EO is available at www.dol.gov/whd/govcontracts. Unlisted classifications needed for work not included within the scope of the classifications listed may be added after award only as provided in the labor standards contract clauses (29CFR 5.5 (a) (1) (ii)). The body of each wage determination lists the classification and wage rates that have been found to be prevailing for the cited type(s) of construction in the area covered by the wage determination. The classifications are listed in alphabetical order of ""identifiers"" that indicate whether the particular rate is a union rate (current union negotiated rate for local), a survey rate (weighted average rate) or a union average rate (weighted union average rate). Union Rate Identifiers A four letter classification abbreviation identifier enclosed in dotted lines beginning with characters other than ""SU"" or ""UAVG"" denotes that the union classification and rate were prevailing for that classification in the survey. Example: PLUM0198-005 07/01/2014. PLUM is an abbreviation identifier of the union which prevailed in the survey for this classification, which in this example would be Plumbers. 0198 indicates the local union number or district council number where applicable, i.e., Plumbers Local 0198. The next number, 005 in the example, is an internal number used in processing the wage determination. 07/01/2014 is the effective date of the most current negotiated rate, which in this example is July 1, 2014. Union prevailing wage rates are updated to reflect all rate changes in the collective bargaining agreement (CBA) governing this classification and rate. Survey Rate Identifiers Classifications listed under the ""SU"" identifier indicate that no one rate prevailed for this classification in the survey and the published rate is derived by computing a weighted average rate based on all the rates reported in the survey for that classification. As this weighted average rate includes all rates reported in the survey, it may include both union and non -union rates. Example: SULA2012-007 5/13/2014. SU indicates the rates are survey rates based on a weighted average calculation of rates and are not majority rates. LA indicates the State of Louisiana. 2012 is the year of survey on which these classifications and rates are based. The next number, 007 in the example, is an internal number used in producing the wage determination. 5/13/2014 indicates the survey completion date for the classifications and rates under that identifier. Survey wage rates are not updated and remain in effect until a new survey is conducted. Union Average Rate Identifiers Classification(s) listed under the UAVG identifier indicate that no single majority rate prevailed for those classifications; however, 100% of the data reported for the classifications was union data. EXAMPLE: UAVG-OH-0010 08/29/2014. UAVG indicates that the rate is a weighted union average rate. OH indicates the state. The next number, 0010 in the example, is an internal number used in producing the wage determination. 08/29/2014 indicates the survey completion date for the classifications and rates under that identifier. A UAVG rate will be updated once a year, usually in January of each year, to reflect a weighted average of the current negotiated/CBA rate of the union locals from which the rate is based. WAGE DETERMINATION APPEALS PROCESS 1.) Has there been an initial decision in the matter? This can be. * an existing published wage determination * a survey underlying a wage determination * a Wage and Hour Division letter setting forth a position on a wage determination matter * a conformance (additional classification and rate) ruling On survey related matters, initial contact, including requests for summaries of surveys, should be with the Wage and Hour Regional Office for the area in which the survey was conducted because those Regional Offices have responsibility for the Davis -Bacon survey program. If the response from this initial contact is not satisfactory, then the process described in 2.) and 3.) should be followed. With regard to any other matter not yet ripe for the formal process described here, initial contact should be with the Branch of Construction Wage Determinations. Write to: Branch of Construction Wage Determinations Wage and Hour Division U.S. Department of Labor 200 Constitution Avenue, N.W. Washington, DC 20210 2.) If the answer to the question in 1.) is yes, then an interested party (those affected by the action) can request review and reconsideration from the Wage and Hour Administrator (See 29 CFR Part 1.8 and 29 CFR Part 7). Write to: Wage and Hour Administrator U.S. Department of Labor 200 Constitution Avenue, N.W. Washington, DC 20210 The request should be accompanied by a full statement of the interested party's position and by any information (wage payment data, project description, area practice material, etc.) that the requestor considers relevant to the issue. 3.) If the decision of the Administrator is not favorable, an interested party may appeal directly to the Administrative Review Board (formerly the Wage Appeals Board). Write to: Administrative Review Board U.S. Department of Labor 200 Constitution Avenue, N.W. Washington, DC 20210 4.) All decisions by the Administrative Review Board are final. END OF GENERAL DECISION SECTION 00 80 00 SPECIAL PROVISIONS PART 1 - GENERAL 1.1 CONSTRUCTION SAFETY A. In order to protect the lives and health of his employees under the contract, the Contractor shall comply with all pertinent provisions of the Contract Work Hours and Safety Standards Act, as amended. This Act is commonly known as the Construction Safety Act and pertains to health and safety standards. The Contractor shall also maintain an accurate record of all cases of death, occupational disease, and injury requiring medical attention or causing loss of time from Work, arising out of and in the course of employment on Work under the contract. B. The Contractor alone shall be responsible for the safety, efficiency, and adequacy of his construction products, appliances, and methods and for any damage that may result from their failure or their improper construction, maintenance, or operation. 1.2 BUILDER'S RISK A. The Contractor shall assume entire responsibility for all work, materials, and equipment provided by him until final completion and acceptance of the project, and he shall be held responsible and liable for their safety in the amount paid to him by the Owner on account thereof. 1.3 PUBLIC TRAFFIC A. The Contractor shall maintain, in a safe and practical way, the roadways that are now used by the public or individuals that neither may be unnecessarily delayed or inconvenienced on account of the work being carried on by the Contractor. The Contractor will be responsible for all injuries and damages to persons or property incurred by such person or persons, firm, or corporation on account of the acts or claims of negligence by the Contractor to the aforesaid while passing over the public or private roadways. The Contractor will be required to repair or make reparation for any damages that he may have caused to the roadways, public or private, immediately after discontinuing traffic along such route or when authorized to do so by the North Carolina Department of Transportation. 1.4 BARRICADES AND LIGHTS A. Travel upon streets, commercial driveway, or residential driveway shall not be inconvenienced needlessly. B. Whenever a street is closed, the Contractor shall cause plainly worded signs, announcing such fact, to be placed with proper barricades at the nearest cross street upon each side of obstruction and upon intersecting streets. C. The Contractor shall maintain sufficient warning lights during the hours of darkness in and about the work which is underway, and it is his responsibility to see that such lights are lit and kept lit from sunset to sunrise. Brunswick County Special Provisions Wastewater Treatment and Disposal for the City of Southport 00 80 00 - 1 WKD Project Number: 20170253.00.WL D. The Contractor shall also provide and maintain suitable detour signs so as to warn the public of work underway and to guide them around the work in progress where it would be dangerous for them to proceed through the work area. 1.5 UNDERGROUND UTILITIES A. All underground utilities may not be shown on the plans relative to type and/or location. The Contractor shall be responsible for locating all existing utilities prior to excavation. The Contractor shall have all utilities located at least one week prior to the planned date for excavating in the areas of interest. The Contractor shall immediately inform the Engineer of unforeseen problems related to the types and/or locations of underground utilities and shall allow for a minimum of seven days for the Engineer to revise plans in the event revisions are necessary based on underground utility findings. All costs for temporarily or permanently relocating overhead or underground utilities shall be paid for by the Contractor. 1.6 NCDOT SPECIAL PROVISIONS A. All work in the NCDOT right-of-way is subject to the provisions of the NCDOT Encroachment Agreement and shall be in compliance with the NCDOT "Standard Specifications for Roads and Structures", latest edition. Where NCDOT document requirements differ from these Specifications, the more stringent requirements shall govern. 1.7 PROTECTED PLANT AND ANIMAL SPECIES A. A protected plant species, Small's Bog Bottom, has been identified in the roadside ditches. General locations of the subject plant and animal species areas are indicated in the design drawings. B. Contractor's Responsibility — The Contractor shall exercise all caution to identify and protect state protected species. The Contractor must comply with all local, state, and federal laws, ordinances and regulations in the protection of the protected plant species. If the subject state protected plant or federally protected animal species are encountered in the construction area, the CONTRACTOR must immediately terminate clearing, excavation, and all construction activities, and the CONTRACTOR must notify the PROJECT ENGINEER. The CONTRACTOR will be responsible for the removal and transplant the plant species from the work area. Pine trees will not be damaged without permission of the OWNER. C. Identification of Small's Bog Bottom — Lachnocaulon minus, is a short, non-invasive, perennial bog plant which clumps into small yellowish green leaf tufts with delightful white flowers resembling fuzzy buttons. The flowers are about 1 /4" (0.5 cm) on short stalks. The clump will produce multiple flowers. They typically grow in small colonies. It prefers open, sunny, damp, peaty soil. Open wetland areas that do not receive a lot of shade. Flowers from late Spring through Fall. Brunswick County Special Provisions Wastewater Treatment and Disposal for the City of Southport 00 80 00 - 2 WKD Project Number: 20170253.00.WL D. Ideal Habitats to Relocate To - It prefers open, sunny, damp, peaty soil. Open wetland areas that do not receive a lot of shade. Flowers from late Spring through Fall. E. Transplanting Procedures — Carefully excavate with a shovel, making sure to excavate entire root system, replant as quickly as possible. 1.8 ON SITE BURNING A. The burning of debris, trash, or any other materials, including but not limited to debris from clearing and grubbing, shall not be permitted on site. END OF SECTION Brunswick County Special Provisions Wastewater Treatment and Disposal for the City of Southport 00 80 00 - 3 WKD Project Number: 20170253.00.WL SECTION 09 90 00 PAINTING AND COATING PART 1 GENERAL 1.1 SUMMARY A. Section includes surface preparation and field application of paints, stains, varnishes, and other coatings. B. Items to be painted include but are not limited to ductile iron piping that is exposed to the atmosphere or submerged in wastewater. C. Items to be touched up include any item where the factory finish has been scratched or cracked during shipment, installation, or other construction related activities and shall be repaired per the manufacturer's instructions. 1.2 REFERENCES A. ASTM International: 1. ASTM D 16 - Standard Terminology Relating to Paint, Varnish, Lacquer, and Related Products. 2. ASTM D4442 - Standard Test Methods for Direct Moisture Content Measurement of Wood and Wood -Base Materials. 3. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials. B. National Fire Protection Association: 1. NFPA 255 - Standard Method of Test of Surface Burning Characteristics of Building Materials. C. Painting and Decorating Contractors of America: 1. PDCA - Architectural Painting Specification Manual. D. SSPC: The Society for Protective Coatings: 1. SSPC - Steel Structures Painting Manual. E. Underwriters Laboratories Inc.: 1. UL 723 - Tests for Surface Burning Characteristics of Building Materials. 1.3 DEFINITIONS A. Conform to ASTM D 16 for interpretation of terms used in this section. 1.4 SUBMITTALS A. Section 01 22 01 — Electronic Project Management System and Section 01 33 01 - Submittal Procedures EPMS: Requirements for submittals. B. Product Data: Submit data on finishing products. C. Manufacturer's Installation Instructions: Submit special surface preparation procedures and substrate conditions requiring special attention. Wastewater Treatment and Disposal for the City of Southport Brunswick County Painting and Coating WKD Project Number: 20170253.00.WL 09 90 00 - 1 1.5 CLOSEOUT SUBMITTALS A. Section 01 70 00 - Execution and Closeout Requirements Closeout procedures. B. Operation and Maintenance Data: Submit data on cleaning, touch-up, and repair of painted and coated surfaces. 1.6 QUALITY ASSURANCE A. Surface Burning Characteristics: 1. Fire Retardant Finishes: Maximum 25/450 flame spread/smoke developed index when tested in accordance with ASTM E84. 1.7 QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing products specified in this section with minimum three years documented experience. B. Applicator: Company specializing in performing work of this section with minimum three years documented experience. 1.8 DELIVERY, STORAGE, AND HANDLING A. Deliver products to site in sealed and labeled containers; inspect to verify acceptability. B. Container Label: Include manufacturer's name, type of paint, brand name, lot number, brand code, coverage, surface preparation, drying time, cleanup requirements, color designation, and instructions for mixing and reducing. C. Paint Materials: Store at minimum ambient temperature of 45 degrees F and maximum of 90 degrees F, in ventilated area, and as required by manufacturer's instructions. 1.9 ENVIRONMENTAL REQUIREMENTS A. Do not apply materials when surface and ambient temperatures are outside temperature ranges required by paint product manufacturer. B. Do not apply exterior coatings during rain or snow when relative humidity is outside humidity ranges, or moisture content of surfaces exceed those required by paint product manufacturer. C. Minimum Application Temperatures for Latex Paints: 45 degrees F for interiors; 50 degrees F for exterior; unless required otherwise by manufacturer's instructions. D. Minimum Application Temperature for Varnish and Finishes: 65 degrees F for interior or exterior, unless required otherwise by manufacturer's instructions. E. Provide lighting level of 80 ft candle measured mid -height at substrate surface. Wastewater Treatment and Disposal for the City of Southport Brunswick County Painting and Coating WKD Project Number: 20170253.00.WL 09 90 00 - 2 1.10 SEQUENCING A. Section 01 10 00 — Summary: Work sequence. B. Sequence application to the following: 1. Do not apply finish coats until paintable sealant is applied. 2. Back prime wood trim before installation of trim. 1.11 WARRANTY A. Section 01 70 00 - Execution and Closeout Requirements: Product warranties and product bonds. B. Furnish five-year manufacturer warranty for paints and coatings. 1.12 EXTRA MATERIALS A. Section 01 70 00 - Execution and Closeout Requirements: Spare parts and maintenance products. B. Supply 1 gallon of each color and type; store where directed. C. Label each container with color, type, texture, and room locations in addition to manufacturer's label. PART 2 PRODUCTS 2.1 PAINTS AND COATINGS A. Manufacturers: Paint 1. Tnemec Company Inc. Company Inc. 2. Carboline 3. Sherwin & Williams 4. Substitutions: Section 00 21 14 — EJCDC® C-200 — 2013 Instructions to Bidders. 2.2 COMPONENTS A. Coatings: Ready mixed, except field catalyzed coatings. Prepare coatings: 1. To soft paste consistency, capable of being readily and uniformly dispersed to homogeneous coating. 2. For good flow and brushing properties. 3. Capable of drying or curing free of streaks or sags. B. Accessory Materials: Linseed oil, shellac, turpentine, paint thinners and other materials not specifically indicated but required to achieve finishes specified; commercial quality. C. Patching Materials: Latex filler. D. Fastener Head Cover Materials: Latex filler. Wastewater Treatment and Disposal for the City of Southport Brunswick County Painting and Coating WKD Project Number: 20170253.00.WL 09 90 00 - 3 PART 3 EXECUTION 3.1 EXAMINATION A. Section 0130 00 - Administrative Requirements: Coordination and project conditions. B. Verify surfaces and substrate conditions are ready to receive Work as instructed by product manufacturer. C. Examine surfaces scheduled to be finished prior to commencement of work. Report conditions capable of affecting proper application. D. Test shop applied primer for compatibility with subsequent cover materials. E. Measure moisture content of surfaces using electronic moisture meter. Do not apply finishes unless moisture content of surfaces are below the following maximums: 1. Plaster and Gypsum Wallboard: 12 percent. 2. Masonry, Concrete, and Concrete Unit Masonry: 12 percent. 3. Interior Wood: 15 percent, measured in accordance with ASTM D4442. 4. Exterior Wood: 15 percent, measured in accordance with ASTM D4442. 5. Concrete Floors: 8 percent. 3.2 PREPARATION A. Surface Appurtenances: Remove [or mask] electrical plates, hardware, light fixture trim, escutcheons, and fittings prior to preparing surfaces or finishing. B. Surfaces: Correct defects and clean surfaces capable of affecting work of this section. Remove or repair existing coatings exhibiting surface defects. C. Marks: Seal with shellac those which may bleed through surface finishes. D. Impervious Surfaces: Remove mildew by scrubbing with solution of tri-sodium phosphate and bleach. Rinse with clean water and allow surface to dry. E. Aluminum Surfaces Scheduled for Paint Finish: Remove surface contamination by steam or high pressure water. Remove oxidation with acid etch and solvent washing. Apply etching primer immediately following cleaning. F. Asphalt, Creosote, or Bituminous Surfaces Scheduled for Paint Finish: Remove foreign particles to permit adhesion of finishing materials. Apply compatible sealer or primer. G. Insulated Coverings: Remove dirt, grease, and oil from canvas and cotton. H. Concrete Floors: Remove contamination, acid etch and rinse floors with clear water. Verify required acid -alkali balance is achieved. Allow to dry. Wastewater Treatment and Disposal for the City of Southport Brunswick County Painting and Coating WKD Project Number: 20170253.00.WL 09 90 00 - 4 Copper Surfaces Scheduled for Paint Finish: Remove contamination by steam, high pressure water, or solvent washing. Apply vinyl etch primer immediately following cleaning. K. Copper Surfaces Scheduled for Natural Oxidized Finish: Remove contamination by applying oxidizing solution of copper acetate and ammonium chloride in acetic acid. Rub on repeatedly for required effect. Once attained, rinse surfaces with clear water and allow to dry. L. Gypsum Board Surfaces: Fill minor defects with filler compound. Spot prime defects after repair. M. Galvanized Surfaces: Remove surface contamination and oils and wash with solvent. Apply coat of etching primer. N. Concrete and Unit Masonry Surfaces Scheduled to Receive Paint Finish: Remove dirt, loose mortar, scale, salt or alkali powder, and other foreign matter. Remove oil and grease with solution of tri-sodium phosphate; rinse well and allow to dry. Remove stains caused by weathering of corroding metals with solution of sodium metasilicate after thoroughly wetting with water. Allow to dry. O. Plaster Surfaces: Fill hairline cracks, small holes, and imperfections with latex patching plaster. Make smooth and flush with adjacent surfaces. Wash and neutralize high alkali surfaces. P. Uncoated Steel and Iron Surfaces: Remove grease, mill scale, weld splatter, dirt, and rust. Where heavy coatings of scale are evident, remove by hand wire brushing or sandblasting; clean by washing with solution of water and TSP (Tri-Sodium Phosphate), then thoroughly rinsed and allowed to dry. Uncoated surfaces should be prepared in accordance with SSPC Guidelines (SP-2, 3, 5, 6 10) as required by the specified coating for the intended service. Q. Shop Primed Steel Surfaces: Hand tool clean per SSPC SP-2. Feather edges to make touch-up patches inconspicuous. Clean surfaces with solvent. Prime bare steel surfaces. Prime metal items including shop primed items. R. Submerged Metal Surfaces: Submerged metal surfaces shall be blast cleaned in accordance with SSPC SP-10 guidelines for Near -White Metal Blasting. S. Nonsubmerged Metal Surfaces: Nonsubmerged metal surfaces in high humidity or chemical environment shall be power washed in accordance with SSPC SP-12. Following washing, power tool clean per SPCC SP-3 all rusting and abraded areas. Surface shall be clean and dry prior to paint application. T. Interior Wood Items Scheduled to Receive Paint Finish: Wipe off dust and grit prior to priming. Seal knots, pitch streaks, and sappy sections with sealer. Fill nail holes and cracks after primer has dried; sand between coats. Wastewater Treatment and Disposal for the City of Southport Brunswick County Painting and Coating WKD Project Number: 20170253.00.WL 09 90 00 - 5 U. Interior Wood Items Scheduled to Receive Transparent Finish: Wipe off dust and grit prior to sealing, seal knots, pitch streaks, and sappy sections with sealer. Fill nail holes and cracks after sealer has dried; sand lightly between coats. V. Exterior Wood Scheduled to Receive Paint Finish: Remove dust, grit, and foreign matter. Seal knots, pitch streaks, and sappy sections. Fill nail holes with tinted exterior paintable caulking compound after prime coat has been applied. W. Exterior Wood Scheduled to Receive Transparent Finish: Remove dust, grit, and foreign matter; seal knots, pitch streaks, and sappy sections with sealer. Fill nail holes with tinted exterior caulking compound after sealer has been applied. X. Glue -Laminated Beams: Prior to finishing, wash surfaces with solvent, remove grease and dirt. Y. Wood Doors Scheduled for Painting: Seal wood door top and bottom edge surfaces with clear sealer. Z. Metal Doors Scheduled for Painting: Prime metal door top and bottom edge surfaces. 3.3 EXISTING WORK A. Extend existing paint and coatings installations using materials and methods compatible with existing installations and as specified. 3.4 APPLICATION A. Do not apply finishes to surfaces that are not dry. Allow applied coats to dry before next coat is applied. B. Apply each coat to uniform appearance. Apply each coat of paint slightly darker than preceding coat unless specified otherwise. C. Sand metal surfaces lightly between coats to achieve required finish. D. Vacuum clean surfaces of loose particles. Use tack cloth to remove dust and particles just prior to applying next coat. E. Where clear finishes are required, tint fillers to match wood. Work fillers into grain before set. Wipe excess from surface. F. Prime concealed surfaces of interior and exterior woodwork with primer paint. G. Prime concealed surfaces of interior wood surfaces scheduled to receive stain or varnish finish with gloss varnish reduced 25 percent with thinner. H. Finishing Mechanical And Electrical Equipment: 1. Refer to painting schedule of color coding and identification banding of equipment, duct work, piping, and conduit. 2. Paint shop primed equipment. Wastewater Treatment and Disposal for the City of Southport Brunswick County Painting and Coating WKD Project Number: 20170253.00.WL 09 90 00 - 6 3. Remove unfinished louvers, grilles, covers, and access panels on mechanical and electrical components and paint separately. 4. Prime and paint insulated and exposed pipes, conduit, boxes, insulated and exposed ducts, hangers, brackets, and collars and supports except where items are shop finished. 5. Paint interior surfaces of air ducts visible through grilles and louvers with one coat of flat black paint to visible surfaces. Paint dampers exposed behind louvers, and grilles to match face panels. 6. Paint exposed conduit and electrical equipment occurring in finished areas. 7. Paint both sides and edges of plywood backboards for electrical and telephone equipment before installing equipment. 8. Color code equipment, piping, conduit, and exposed duct work in accordance with requirements indicated. 9. Reinstall electrical cover plates, hardware, light fixture trim, escutcheons, and fittings removed prior to finishing. 3.5 FIELD QUALITY CONTROL A. Section 01 40 00 - Quality Requirements and 01 70 00 - Execution and Closeout Requirements. 3.6 CLEANING A. Section 01 70 00 - Execution and Closeout Requirements Final cleaning. B. Collect waste material which may constitute fire hazard, place in closed metal containers, and remove daily from site. 3.7 PAINTING SCHEDULE A. The schedule at the end of this Section lists prime coats and finish coats (including intermediate coats) for the various surfaces. The paint covering shall not exceed the manufacturer's recommended spread rate per gallon. The total dry film thickness of each paint system shall be not less than the thickness specified in mils or as recommended by the paint manufacturer. Film thickness shall include all prime and finish coats, except filler for concrete block. Paint shall be applied in the number of coats specified or required to obtain the specified thickness, but at least two field coats shall be applied to all new surfaces, unless otherwise specified. 3.8 TYPES OF EXPOSURE A. The following definitions shall apply to painting work. Submerged: Surfaces submerged in or in direct contact with water, sewage or sludge, as applicable, such as tanks, basins, wetwells, etc. 2. High Humidity or Chemical Environment: Interior and exterior surfaces subject to splash or intermittent contact with water, sewage or sludge, or subject to corrosive fumes, chemical contact or moisture; such as in pump stations, chemical rooms, chlorine rooms and storage areas, equipment rooms, Wastewater Treatment and Disposal for the City of Southport Brunswick County Painting and Coating WKD Project Number: 20170253.00.WL 09 90 00 - 7 laboratories, toilets, etc. Normal: Surfaces not otherwise specified. B. Shop Primed Metal: In general, surfaces of steel, iron and equipment are specified to be shop primed. Any such surface not shop primed shall be properly cleaned and field primed with the specified primer. Shop primed metal surfaces shall be touched up in the field with the specified primer before application of finish coats; except that metal surfaces to receive chlorinated rubber paint system shall be given one field coat of the specified primer whether shop primed or not. Surfaces where prime coats are not compatible with finish coats shall be given a barrier coat approved - by the Engineer prior to application of finish coats. C. Pipe Color: The pipe color shall be as follows: a. Potable Water- Blue b. Sanitary Sewer/Force main — Green C. Irrigation Force main- White d. Mulberry WRF Effluent- Purple D. OWNER to make final choices from color chart provided by Contractor. The contents and direction of flow are to be stenciled on the piping in a contrasting color. 3.9 INSPECTION AND ACCEPTANCE A. The Engineer reserves the right to inspect and approve painting work while in progress, to stop work deemed to be improper or not in compliance with the specifications, and to require the Contractor to stop all improper practices and promptly correct all defective or deficient work. Successive coats in each system shall be tinted to facilitate inspection during painting. B. Final Inspection of painting will include examination of overall appearance and measurement of dry film thickness. All defects or deficiencies shall be promptly corrected to the satisfaction of the Engineer at no additional cost to the Owner. Wastewater Treatment and Disposal for the City of Southport Brunswick County Painting and Coating WKD Project Number: 20170253.00.WL 09 90 00 - 8 O O U U U U 0 0 0 C ���� wwww HHHF U cz N a im cz W co oc r--c rocz 70. N N N N N N N N N N N c co OC $ o� �pU W cz �p�,n "r" Oro 0'�c N O O p cz U cz cz yy yy �--i Fr U i-i U O 0 O 0 O 70. cz cz cz N N d — N N c i � U U O cz >H ��A .9 SECTION 31 10 00 SITE CLEARING PART 1 GENERAL 1.1 SUMMARY A. Section Includes: 1. Removing surface debris. 2. Removing designated paving, curbs, and slabs. 3. Removing designated trees, shrubs, and other plant life. 4. Removing abandoned utilities and structures where indicated. 5. Plugging abandoned utilities and filling abandoned structures where indicated. 6. Protecting plant life and structures designated to remain. B. Related Sections: 1. Section 3123 16 - Excavation and Fill: Topsoil and subsoil removal, proofrolling. 2. Section 3123 16.26 - Rock Removal. 1.2 REFERENCES A. NCDOT Standard Specifications: 1. Standard Specifications for Roads and Structures, published by the North Carolina Department of Transportation. 1.3 MEASUREMENT AND PAYMENT A. Site Clearing — Division L 1. Basis of Payment: Cost of all site clearing is to be included in lump sum cost of work. No separate payment will be made for this item. 1.4 QUALITY ASSURANCE A. Perform Work in accordance with Section 200 of the NCDOT Standard Specifications. B. Maintain one copy of document on site. C. Conform to applicable code for environmental requirements and disposal of debris. PART 2 PRODUCTS — Not Used. PART 3 EXECUTION 3.1 EXAMINATION A. Section 0130 00 - Administrative Requirements: Verification of existing conditions before starting work. Wastewater Treatment and Disposal for the City of Southport Brunswick County Site Clearing WKD Project Number: 20170253.00.WL 31 10 00 - 1 B. Verify existing plant life designated to remain is tagged or identified. C. Identify waste area or salvage area for placing removed materials when materials are indicated to remain on site. 3.2 PREPARATION A. Call local utility line information service indicated on Drawings not less than three working days before performing Work. 1. Request underground utilities to be located and marked within and surrounding construction areas. 3.3 PROTECTION A. Locate, identify, and protect from damage utilities indicated to remain. B. Protect trees, plant growth, and features designated to remain as final landscaping. C. Protect bench marks and survey control points from damage or displacement. 3.4 CLEARING A. Remove trees and shrubs within areas indicated on Drawings. B. Remove stumps, main root ball, root system, surface rock, and pavements to depth of 12 inches below proposed Subgrade elevation. C. Clear undergrowth and deadwood without disturbing subsoil. 3.5 REMOVAL A. Remove debris, rock, and extracted plant life from site. B. Remove paving, curbs, and site slabs. C. Where indicated on Drawings partially remove paving, curbs, and slabs. Neatly saw cut edges at right angle to surface. D. Remove abandoned utilities. Indicate removal termination point for underground utilities on Record Documents. E. Continuously clean-up and remove waste materials from site. Do not allow materials to accumulate on site. F. Do not burn or bury materials on site unless authorized in writing by authority having jurisdiction. G. Leave site in clean condition. END OF SECTION Wastewater Treatment and Disposal for the City of Southport Brunswick County Site Clearing WKD Project Number: 20170253.00.WL 31 10 00 - 2 SECTION 3123 16 EXCAVATION AND FILL PART 1 GENERAL 1.1 SUMMARY A. Section Includes: 1. Excavating topsoil. 2. Excavating subsoil for buildings, pavements, and landscape. 3. Backfilling building perimeter to subgrade elevations. 4. Backfilling site structures to subgrade elevations. 5. Filling under pavements or slabs -on -grade. 6. Undercutting and filling over -excavation. 7. Disposal of excess material. 8. High Rate Infiltration Basins B. Related Sections 1. Section 31 10 00 - Site Clearing: Clearing site prior to excavation. 2. Section 3125 13 - Erosion Controls: Controlling sediment and erosion from work of this section. 3. Section 3123 16.13 - Trenching. 4. Section 3123 16.23 - Rock Removal. 1.2 MEASUREMENT AND PAYMENT A. All cost associated with excavation, fill and any on site disposal of excess materials shall be included in the lump sum cost. Includes all excavation of existing soil and rock materials, stockpiling and on -site burial. Cost of approved off -site disposal of excess materials shall be paid at the established unit price within the Bid. Includes removing excess material from site, transportation to disposal site and any associated disposal site costs for spreading, grading and related erosion control. 1.3 REFERENCES A. NCDOT Standard Specifications: 1. Standard Specifications for Roads and Structures, published by the North Carolina Department of Transportation. B. ASTM International: 1. ASTM C136 — Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates. 2. ASTM D698 - Standard Test Method for Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbFft3 (600 kN-m/m3)). 3. ASTM D 1556 - Standard Test Method for Density of Soil in Place by the Sand - Cone Method. 4. ASTM D2167 - Standard Test Method for Density and Unit Weight of Soil in Place by the Rubber Balloon Method. Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 1 5. ASTM D2419 - Standard Test Method for Sand Equivalent Value of Soils and Fine Aggregate. 6. ASTM D2434 — Standard Test Method for Permeability of Granular Soils (Constant Head). 7. ASTM D2487 - Standard Practice for Classification of Soils for Engineering Purposes (Unified Soil Classification System). 8. ASTM D2922 — Standard Test Method for Density of Soil and Soil -Aggregate in Place by Nuclear Methods (Shallow Depth). 9. ASTM D6938 — Standard Test Method for In -Place Density and Water Content of Soil and Soil -Aggregate by Nuclear Methods (Shallow Depth). 1.4 SUBMITTALS A. Section 01 22 01 — Electronic Project Management System and Section 01 33 01 Submittal Procedures EPMS: Requirements for submittals. B. Excavation Protection Plan: Describe sheeting, shoring, and bracing materials and installation required to protect excavations and adjacent structures and property; include structural calculations to support plan. C. Dewatering Plan: Describe dewatering methods to be used to keep excavations dry if required. D. Samples: Submit, in air -tight containers, 10-pound sample of each type of fill to testing laboratory. E. Materials Source DOT Approval: Submit certification that aggregate and soil material suppliers are approved by the State Department of Transportation. F. Manufacturer's Certificate: Certify products meet or exceed specified requirements. G. Proposed fill material for the high rate infiltration basins and surrounding berms shall be submitted to engineer for approval. Submittal shall include soil test results for ASTM D422, Procedures for Sieve and Hydrometer Analysis and hydraulic conductivity. 1.5 CLOSEOUT SUBMITTALS A. Section 01 70 00 - Execution and Closeout Requirements: Requirements for submittals. B. Project Record Documents: Accurately record actual locations of utilities remaining by horizontal dimensions, elevations or inverts, and slope gradients. 1.6 QUALITY ASSURANCE A. Perform Work in accordance with Sections 225, 230, 235, 260, and 802 of the NCDOT Standard Specifications. B. Maintain one copy of document on site. Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 2 C. Prepare excavation protection plan under direct supervision of Professional Engineer experienced in design of this Work and licensed in State of Project location. 1.7 PROJECT CONDITIONS A. Refer to Section 01 30 00 — Administrative Requirements. PART 2 PRODUCTS 2.1 MATERIALS A. Topsoil: Original surface soil typical of the area which is capable of supporting native plant growth. It shall be free of large stones, roots, waste, debris, contamination, or other unsuitable material which might hinder plant growth. B. Subsoil: Clean natural soil with a plasticity index of 15 or less that is free of clay, rock, or gravel lumps larger than 2 inches in any dimension, debris, waste, frozen material, and any other deleterious material that might cause settlement. Suitable material excavated from the site may be used as subsoil fill under optimum moisture conditions. C. Granular Fill: Clean sand, slightly silty sand, or slightly clayey sand having a Unified Soil Classification of SW, SP, SP-SM, or SP-SC. D. Structural Fill: Clean course aggregate Gradation No. 57 conforming to Sections 1005 and 1006 of the NCDOT Standard Specifications. E. Borrow Material: Conform to subsoil requirements. 2.2 ACCESSORIES A. Geotextile Fabric: Non -woven, non -biodegradable. 1. TC Mirafi; Model 1100BX or equivalent. 2. Alkzo Nobel Geosynthetic Co. 3. Huesker, Inc. 4. Tenax Corp. 5. Tensar Earth Technologies, Inc. 6. Substitutions: Equal per EJCDC® C-200 — Instructions to Bidders. 2.3 FILL FOR HIGH RATE INFILTRATION BASINS A. Samples of the proposed fill material be taken and tested in accordance with ASTM D422, Procedures for Sieve and Hydrometer Analysis, prior to placement on site. B. Prior to placing on site, testing of fill material shall be conducted to determine that the material is suitable for trenchibasin backfill, berm slopes, or berm C. Stockpiling of excavated materials shall be at the direction of the Engineer to prevent the contamination of the soils. Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 3 D. All soils shall be stockpiled in such a way that prevents contamination from other stockpiled soils and native soils. PART 3 EXECUTION 3.1 EXAMINATION A. Section 0130 00 - Administrative Requirements: Verification of existing conditions before starting work. B. Verify survey bench mark and intended elevations for the Work are as indicated on Drawings. C. Verify subdrainage, dampproofing, or waterproofing installation has been inspected. D. Verify underground structures are anchored to their own foundations to avoid flotation after backfilling. E. Verify structural ability of unsupported walls to support loads imposed by fill. 3.2 PREPARATION FOR EXCAVATION A. Call Local Utility Line Information service as indicated on Drawings not less than three working days before performing Work. 1. Request underground utilities to be located and marked within and surrounding construction areas. B. Identify required lines, levels, contours, and datum. C. Notify utility company to remove and relocate utilities. D. Protect utilities indicated to remain from damage. E. Protect plant life, lawns, rock outcropping, and other features remaining as portion of final landscaping. F. Protect bench marks, survey control point, existing structures, fences, sidewalks, paving, and curbs from excavating equipment and vehicular traffic. 3.3 TOPSOIL EXCAVATION A. Excavate topsoil from areas to be further excavated, re -landscaped, or regraded without mixing with foreign materials for use in finish grading. B. Do not excavate wet topsoil. C. Stockpile in area designated on site and protect from erosion. D. Remove from site excess topsoil not intended for reuse. Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 4 3.4 SUBSOIL EXCAVATION A. Underpin adjacent structures which may be damaged by excavation work. B. Excavate subsoil to accommodate building foundations, structures, slabs -on -grade, paving, landscaping, and construction operations. C. Compact disturbed load bearing soil in direct contact with foundations to original bearing capacity. D. Slope banks with machine to angle of repose or less until shored. E. Do not interfere with 45-degree bearing splay of foundations. F. Grade top perimeter of excavation to prevent surface water from draining into excavation. G. Trim excavation. Remove loose matter. H. Remove lumped subsoil, boulders, and rock up to 1/3 cubic yard measured by volume. Remove larger material as specified in Section 31 23 16.23. L Notify Engineer and testing agency of unexpected subsurface conditions. J. Correct areas over excavated with granular fill and compact as required for fill areas. K. Remove excess and unsuitable material from site. L. Repair or replace items indicated to remain damaged by excavation. M. Excavate subsoil from areas to be further excavated, re -landscaped, or regraded. N. Do not excavate wet subsoil or excavate and process wet material to obtain optimum moisture content. O. When excavating through roots, perform Work by hand and cut roots with sharp axe. P. Remove from site excess subsoil not intended for reuse. Q. Benching Slopes: Horizontally bench existing slopes greater than 3:1 to key placed fill material into slope to provide firm bearing. R. Stability: Replace damaged or displaced subsoil as specified for fill. 3.5 SHEETING AND SHORING A. Sheet, shore, and brace excavations to prevent danger to persons, structures, and adjacent properties and to prevent caving, erosion, and loss of surrounding subsoil. Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 5 B. Support excavations more than 5 feet deep excavated through unstable, loose, or soft material. Provide sheeting, shoring, bracing, or other protection to maintain stability of excavation. C. Design sheeting and shoring to be left in place as part of the completed Work, cut off minimum 18 inches below finished subgrade, or design sheeting and shoring to be removed at completion of excavation work. D. Repair damage caused by failure of the sheeting, shoring, or bracing and for settlement of filled excavations or adjacent soil. E. Repair damage to new and existing Work from settlement, water, or earth pressure or other causes resulting from inadequate sheeting, shoring, or bracing. 3.6 SURFACE WATER CONTROL A. Control and remove unanticipated water seepage into excavation. B. Provide ditches, berms, and other devices to divert and drain surface water from excavation area as specified in Section 3125 00 — Erosion Control. C. Divert surface water and seepage water within excavation areas into sumps or settling basins prior to pumping water into drainage channels and storm drains. 3.7 DEWATERING A. Design and provide dewatering system to permit Work to be completed on dry and stable subgrade. B. Operate dewatering system continuously until backfill is minimum 2 feet above normal ground water table elevation. C. When dewatering system cannot control water within excavation, notify Engineer and stop excavation work. 1. Supplement or modify dewatering system and provide other remedial measures to control water within excavation. 2. Demonstrate dewatering system operation complies with performance requirements before resuming excavation operations. D. Modify dewatering systems when operation causes or threatens to cause damage to new construction, existing site improvements, adjacent property, or adjacent water wells. E. Discharge ground water and seepage water within excavation areas into sumps or settling basins prior to pumping water into drainage channels and storm drains. F. Remove dewatering and surface water control systems after dewatering operations are discontinued. 3.8 PROOF ROLLING Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 6 A. Proof roll areas to receive fill, pavement and building slabs to identify areas of soft yielding soils. 1. Use loaded tandem -axle pneumatic tired dump truck or large smooth drum roller. 2. Load equipment to maximum 50 tons gross weight and make a minimum of four passes with two passes perpendicular to the others. B. Undercut such areas to firm soil, backfill with granular fill or structural fill, and compact to density equal to or greater than requirements for subsequent fill material. C. Do not proof roll or undercut until soil has been dewatered. 3.9 BACKFILLING A. Scarify subgrade surface to depth of 4 inches. B. Compact subgrade to density requirements for subsequent backfill materials. C. Backfill areas to contours and elevations with unfrozen materials. D. Systematically backfill to allow maximum time for natural settlement. Do not backfill over porous, wet, frozen, or spongy subgrade surfaces. E. Place fill material in continuous layers and compact in accordance with Schedule at end of this Section. F. Employ placement method that does not disturb or damage other work. G. Maintain optimum moisture content of backfill materials to attain required compaction density. H. Support foundation walls and structures prior to backfilling. Backfill simultaneously on each side of unsupported foundation walls and structures until supports are in place. Slope grade away from building minimum 2 percent slope for minimum distance of 10 feet, unless noted otherwise. K. Make gradual grade changes. Blend slope into level areas. L. Remove surplus backfill materials from site. 3.10 HIGH RATE INFILTRATION BASINS A. Infiltration basins shall be excavated to a depth below existing grade and backfilled to finished grade per the Drawings. Clay soil lenses indicated in the plans and as exposed during basin construction shall be excavated at the direction of the ENGINEER. Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 7 B. During placement of the fill material special care shall be taken to avoid vehicular traffic and compaction of infiltration basin bottoms. 3.11 TOLERANCES A. Section 0140 00 - Quality Requirements: Tolerances. B. Top Surface of Backfilling Within Building and Paved Areas: Plus or minus 1 inch from required elevations. C. Top Surface of Backfilling Within Landscape Areas: Plus or minus 2 inches from required elevations. 3.12 PROTECTION A. Prevent displacement or loose soil from falling into excavation; maintain soil stability. B. Protect bottom of excavations and soil adjacent to and beneath foundation from freezing. C. Protect structures, utilities, and other facilities from damage caused by settlement, lateral movement, undermining, washout, and other hazards created by earth operations. D. Repair or replace items indicated to remain damaged by excavation or filling. 3.13 FIELD QUALITY CONTROL A. Section 01 40 00 - Quality Requirements: Independent laboratory, field inspecting, testing, adjusting, and balancing. B. Request visual inspection of bearing surfaces by Engineer and inspection agency before installing subsequent work. C. Laboratory Material Tests: In accordance with ASTM D698. D. In -Place Compaction Tests: In accordance with the following: 1. Density Tests: ASTM D1556, ASTM D2167, or ASTM D6938. 2. Moisture Tests: ASTM D. E. When tests indicate Work does not meet specified requirements, remove Work, replace, and retest. F. Frequency of Tests: 1. Building and Pavement Areas: Twice per lift for every 5,000 square feet. 2. Landscape Areas: Twice per lift for every 10,000 square feet. 3.14 SCHEDULES A. Unless specified elsewhere in these specifications, the following shall be used as a fill schedule: B. Under Pavement and Slabs: Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 8 1. Maximum 8-inch compacted depth. 2. Compact material to a minimum of 95 percent of maximum density, except the top 12 inches. 3. Compact top 12 inches to a minimum of 98 percent of maximum density. C. Under Landscape Areas: 1. Maximum 8-inch compacted depth. 2. Compact to minimum 90 percent of maximum density. D. Footing Foundation Fill: 1. Structural fill to maximum 12-inch compacted depth. 2. Compact to 98 percent of maximum density. E. Fill for Over Excavation: 1. Granular fill in 18 to 24-inch lift to top of degraded soil. 2. Place ahead of construction equipment. END OF SECTION Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 9 THIS PAGE INTENTIONALLY LEFT BLANK Wastewater Treatment and Disposal for the City of Southport Brunswick County Excavation and Fill WKD Project Number: 20170253.00.WL 3123 16 - 10 SECTION 33 34 00 SANITARY UTILITY SEWERAGE FORCE MAINS PART 1 GENERAL 1.1 SUMMARY A. Section Includes: 1. Force mains, including: a. Two (2) 16" Influent Force Mains b. 10" Force Main to WWTP C. 14" Effluent Force Main to High Rate Infiltration Basins d. 14" Force Mains to Proposed Spray Fields 2. Bedding materials. 3. Related Sections: a. Section 3123 16.13 - Trenching: Excavation and backfill requirements. b. Section 33 05 14 - Public Utility Manholes and Structures: Manholes vaults. c. Section 33 05 19 - Pressure Piping Tied Joint Restraint Systems. 1.2 REFERENCES A. ASTM International: 1. ASTM A36/A36M — Standard Specification for Carbon Structural Steel 2. ASTM A307 - Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength 3. ASTM C208 - Standard Specification for Cellulosic Fiber Insulating Board 4. ASTM D3139 - Standard Specification for Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals. 5. ASTM F477 - Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe. B. American Water Works Association: 1. AWWA C104 - ANSI Standard for Cement Mortar Lining for Ductile -Iron Pipe and Fittings for Water. 2. AWWA C105 - ANSI Standard for Polyethylene Encasement for Ductile -Iron Pipe Systems. 3. AWWA C110 - ANSI Standard for Ductile -Iron and Gray -Iron Fittings, 3 In. Through 48 In. (76 min through 1,219 mm), for Water. 4. AWWA CI I I - ANSI Standard for Rubber -Gasket Joints for Ductile -Iron Pressure Pipe and Fittings. 5. AWWA C115 — Standard for Flanged Ductile -Iron Pipe With Threaded Flanges. 6. AWWA C151 - ANSI Standard for Ductile -Iron Pipe, Centrifugally Cast, for Water or Other Liquids. 7. AWWA C153 - ANSI Standard for Ductile -Iron Compact Fittings for Water Service. 8. AWWA C600 - Installation of Ductile -Iron Water Mains and Their Appurtenances. Wastewater Treatment and Disposal for the City of Southport Brunswick County Sanitary Utility Sewerage Force Mains WKD Project Number: 20170253.00.WL 33 34 00 - 1 9. AWWA C605 - Underground Installation of Polyvinyl Chloride (PVC) and PVCO Pressure Pipe and Fittings. 10. AWWA C900 - Polyvinyl Chloride (PVC) Pressure Pipe, and Fabricated Fittings, 4 In. Through 12 In. (100 mm through 300 mm), for Water Transmission and Distribution. 11. AWWA C905 - Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 14 In. Through 48 In. (350 mm Through 1,200 mm), for Water Transmission and Distribution. C. NCDOT Standard Specifications: 1. Standard Specifications for Roads and Structures, January 2012, published by the North Carolina Department of Transportation. 1.3 SUBMITTALS A. Section 01 22 01 — Electronic Project Management System and Section 01 33 01 — Submittal Procedures EPMS: Requirements for submittals. B. Shop Drawings: Indicate piping layout, including piping specialties. C. Product Data: Submit data on pipe materials, pipe fittings, valves, and accessories. D. Manufacturer's Certificate: Certify products meet or exceed specified requirements. 1.4 CLOSEOUT SUBMITTALS A. Section 01 70 00 - Execution and Closeout Requirements: Requirements for submittals. B. Project Record Documents: Record location of pipe runs, connections, and invert elevations. C. Identify and describe unexpected variations to subsoil conditions or discovery of uncharted utilities. 1.5 QUALITY ASSURANCE A. Perform Work in accordance with Section 1510 of NCDOT Standard Specifications except as modified herein. B. Perform work in accordance with utility company standards. C. Maintain one copy of each document on site. 1.6 PRE -INSTALLATION MEETINGS A. Section 0130 00 - Administrative Requirements: Pre -installation meeting. B. Convene minimum one week prior to commencing work of this Section. Wastewater Treatment and Disposal for the City of Southport Brunswick County Sanitary Utility Sewerage Force Mains WKD Project Number: 20170253.00.WL 33 34 00 - 2 1.7 FIELD MEASUREMENTS A. Verify field measurements and elevations are as indicated on Drawings. 1.8 DELIVERY, STORAGE, AND HANDLING A. Do not place materials on private property without written permission of property owner. B. During loading, transporting and unloading, exercise care to prevent damage to materials. C. Do not drop pipe or fittings. D. Avoid shock or damage to pipe. E. Take measures to prevent damage to exterior surface or internal lining of pipe. F. Do not stack pipe higher than recommended by pipe manufacturer. G. Store gaskets for mechanical and push -on joints in cool, dry location out of direct sunlight and not in contact with petroleum products. 1.9 COORDINATION A. Section 0130 00 - Administrative Requirements: Coordination and project conditions. B. Coordinate the Work with connection to existing municipal sewer utility service and trenching. PART 2 PRODUCTS 2.1 FORCE MAIN PIPING A. Ductile Iron Pipe 1. Ductile Iron Pipe: AWWA C151. Pipe Pressure Rating: 250 psi minimum. 2. Fittings: AWWA C110, grey or ductile iron 3. Joints: a) Mechanical Joints: AWWA C111, compact size, AWWA C153. b) Push -On Joints: AWWA C111. c) Flanged Joints inside structures: AWWA C115. d) Boltless Restrained Joints: Boltless, push -on type, joint restraint independent of joint seal. Conform to pipe manufacturers specifications. e) Tied Restrained Joints: Per Section 33 05 19. 4. AWWA C I I I push -on or mechanical for general buried service; flanged for exposed service unless shown otherwise on the drawings 5. Coating: 1) PROTECTO 401 or approved equal interior lining unless otherwise noted on drawings. 2) Bituminous Outer Coating, AWWA C110 for buried service. Wastewater Treatment and Disposal for the City of Southport Brunswick County Sanitary Utility Sewerage Force Mains WKD Project Number: 20170253.00.WL 33 34 00 - 3 3) Section 09 90 00 Painting for exposed service. B. Polyvinyl Chloride (PVC): AWWA C900 and AWWA C905, marked for Sanitary Service, colored green or purple as specified by Drawings. 1. Pipe Class: DR 18, 150 psi. 2. Fittings: PROTECTO 401 lined, gray -iron or ductile iron conforming to AWWA C104 and C110 for fittings size 4-inch through 12-inch or compact fittings conforming to AWWA C 15 3 3. Joints: Pipe, elastomeric gasket, push -on joints conforming to AWWA C900. Joints may be either integral bell and spigot or couplings. For cast or ductile fittings; AWWA C111, push -on. 2.2 VALVES A. Valves and appurtenances shall be the type, size, and class shown on the plans. Valves shall have a heavy cast iron body with standard flanged ends, Class 125 with operating devices as specified or shown. Valves shall be at least the same class as the pipe on which they are used. All exposed valves shall be shop primed. Insofar as possible, all valves shall be by the same manufacturer. B. Plug Valves: Shall be eccentric of the non -lubricated type with resilient faced plugs. Valve bodies shall be ASTM A126 Class B cast iron according to AWWA C504. Valves shall include the following features: 1. Plugs shall be resilient faced cast iron, ASTM A126 Class B. The resilient covering shall be neoprene or hycar and suitable for use with sewage. 2. Sleeve metal bearings which are sintered, oil impregnated, and permanently lubricated stainless steel conforming to Type 316, ASTM A743, Grade CF-8M or AISI Type 317 L shall be used. Non-metallic bearings are not acceptable. 3. Valve shaft seals shall conform to AWWA C504 and AWWA C507 and shall utilize a multiple v-ring that is externally adjustable and repackable under pressure. 4. Valve actuators shall be of the lever type for all valves 6 inches and smaller. C. Swing Check Valves: Shall be bronze mounted with rubber faced bronze clapper disc seated by a bronze clapper arm against a bronze seat ring. The clapper shall have a lever and spring to assist closure. The spring tension shall be adjustable to set the speed of closure of the valve to the operating conditions in field. The clapper shall be secured to a stainless -steel shaft set in bronze bushings. Bushings shall be secured to the valve body with cap screws and sealed with O-rings. D. Knife Gate Valves: Shall be cast iron body and flanges, lined with 316 stainless steel, EDPM seat, leak proof elastomer packing gland, precision -buffed stainless -steel gate and manual hand wheel actuator, ANSI Class 150. 2.3 AIR / VACUUM RELIEF VALVES A. Manufacturers: 1. A.R.I. 2. Apco Valve and Primer Co. 3. Crispin Valve Co. Wastewater Treatment and Disposal for the City of Southport Brunswick County Sanitary Utility Sewerage Force Mains WKD Project Number: 20170253.00.WL 33 34 00 - 4 4. Valmatic Valve and Manufacturing Corp 2.4 UNDERGROUND PIPE MARKERS A. Plastic Ribbon and Trace Wire Tape: Brightly colored green continuously printed with "SEWER FORCE MAIN" in large letters, minimum 6 inches wide by 4 mils thick, with magnetic detectable conductor manufactured for direct burial service. 2.5 PRECAST CONCRETE VALVE VAULTS A. Conform to Section 33 05 14 — Public Utility Manholes and Structures. B. Provide size and type as indicated on Drawings. 2.6 CONCRETE FOR THRUST RESTRAINT AND COLLARS A. Concrete: Class B Concrete conforming to Section 1000 of the NCDOT Standard Specifications. B. Compressive strength of 2,500 psi at 28 days. C. Air entrained. D. Water cement ratio of 0.488 with rounded aggregate and 0.567 with angular aggregate. E. Maximum slump of 2.5 inch for vibrated concrete and 4 inch for non -vibrated concrete. F. Minimum cement content of 508 pounds per cubic yard for vibrated and 545 pounds per cubic yard for non -vibrated concrete. G. Maximum slump of 3.5 inch for vibrated concrete and 4 inch for non -vibrated concrete. H. Minimum cement content of 564 pounds per cubic yard for vibrated concrete and 602 pounds per cubic yard for non -vibrated concrete. 2.7 BEDDING AND COVER MATERIALS A. Bedding for Rigid Pipe (DIP, PVC C900, PVC C905, and PCCP): Clean sand, slightly silty sand, or slightly clayey sand having a Unified Soil Classification of SP, SP-SM or SP-SC. B. Bedding for Flexible Pipe (PVC-IPS): Clean course aggregate Gradation No. 57 conforming to Sections 1005 and 1006 of the NCDOT Standard Specifications. C. Backfill around Pipe and Above Pipe: As specified in Section 3123 16.13 -Trenching. 2.8 ACCESSORIES A. Steel Rods, Bolt, Lugs, and Brackets: ASTM A36/A36M or ASTM A307 carbon steel. Wastewater Treatment and Disposal for the City of Southport Brunswick County Sanitary Utility Sewerage Force Mains WKD Project Number: 20170253.00.WL 33 34 00 - 5 B. Polyethylene Jackets: AWWA C105 polyethylene jacket. Single layer, lapped over pipe joint 1 foot minimum, and secured with 10-mil polyethylene tape. PART 3 EXECUTION 3.1 PREPARATION A. Section 0130 00 - Administrative Requirements: Verification of existing conditions before starting work. B. Verify existing sewer connection, size, location, and inverts are as indicated on Drawings. 3.2 EXCAVATION A. Excavate pipe trench in accordance with Section 3123 16.13 - Trenching for Work of this Section. Hand trim excavation for accurate placement of pipe to elevations indicated on Drawings. B. Dewater excavations to maintain dry conditions and preserve final grades at bottom of excavation. C. Provide sheeting and shoring as required. D. Place bedding material at trench bottom, level fill materials in one continuous layer not exceeding 8 inches in compacted depth; compact to 95 percent. 3.3 INSTALLATION — PIPE A. Install ductile iron pipe and fittings in accordance with AWWA C600 and manufactures' instructions. B. Install PVC pipe in accordance with AWWA C605 and manufactures' instructions. C. Handle and assemble pipe in accordance with manufacturer's instructions and as indicated on Drawings. D. Steel Rods, Bolt, Lugs, and Brackets: Coat buried steel with one coat of coal tar coating before backfilling. E. Maintain minimum 10-foot horizontal separation and 18-inch vertical separation of water main from sewer piping or as required by local code. F. Install pipe to indicated elevation to within tolerance of 1/2 inch. G. Cut pipe ends square, ream pipe and tube ends to full pipe diameter, remove burrs. Use only equipment specifically designed for pipe cutting. The use of chisels or hand saws will not be permitted. Grind edges smooth with beveled end for push -on connections. H. Remove scale and dirt on inside and outside before assembly. Wastewater Treatment and Disposal for the City of Southport Brunswick County Sanitary Utility Sewerage Force Mains WKD Project Number: 20170253.00.WL 33 34 00 - 6 I. Route pipe in straight line. Relay pipe that is out of alignment or grade. J. Install pipe with no high points unless indicated on Drawings. If unforeseen field conditions arise which necessitate high points, install air release valves as directed by Architect/Engineer. K. Install pipe to have bearing along entire length of pipe. Excavate bell holes to permit proper joint installation. Do not lay pipe in wet or frozen trench. L. Prevent foreign material from entering pipe during placement. M. Install pipe to allow for expansion and contraction without stressing pipe or joints. N. Close pipe openings with watertight plugs during work stoppages. O. Install underground marking tape continuously 18 to 24 inches below finished grade P. Establish elevations of buried piping with not less than 3feet of cover. Measure depth of cover from final surface grade to top of pipe barrel. 3.4 BACKFILLING A. Backfill and compact around sides and to top of pipe in accordance with Section 3123 16.13- Trenching. B. Maintain optimum moisture content of material to attain required compaction density. 3.5 FIELD QUALITY CONTROL A. Section 0140 00 - Quality Requirements: Field inspecting, testing, adjusting, and balancing. B. Perform soil compaction tests in accordance with Section 3123 16.13 - Trenching. C. Perform pressure test on sanitary sewer force mains in accordance with AWWA C600. D. Notify Engineer and Owner 72 hours in advance of test and have witness test. E. After completion of pipeline installation, including backfill, but prior to final connection to existing system, conduct concurrent hydrostatic pressure and leakage tests in accordance with AWWA C600. F. Provide equipment required to perform leakage and hydrostatic pressure tests. G. Test Pressure: Not less than 200 psi or 50 psi in excess of maximum static pressure, whichever is greater. H. Conduct hydrostatic test for at least a two-hour duration. Wastewater Treatment and Disposal for the City of Southport Brunswick County Sanitary Utility Sewerage Force Mains WKD Project Number: 20170253.00.WL 33 34 00 - 7 No pipeline installation will be approved when pressure varies by more than 5 psi at completion of hydrostatic pressure test. Before applying test pressure, completely expel air from section of piping under test. Provide corporation cocks so air can be expelled as pipeline is filled with water. After air has been expelled, close corporation cocks and apply test pressure. At conclusion of tests. remove corporation cocks removed and plug resulting piping openings. K. Slowly bring piping to test pressure and allow system to stabilize prior to conducting leakage test. Do not open or close valves at differential pressures above rated pressure. L. Examine exposed piping, fittings, valves, and joints carefully during hydrostatic pressure test. Repair or replace damage or defective pipe, fittings, valves, or joints discovered, following pressure test. M. 101 No pipeline installation will be approved when leakage is greater than that determined by the following formula: L = SD\/ P /148,000 L = allowable, in gallons per hour S = length of pipe tested, in inches D = nominal diameter of pipe, in inches P = average test pressure during leakage test, in pounds per square inch (gauge) When leakage exceeds specified acceptable rate, locate source and make repairs. Repeat test until specified leakage requirements are met. END OF SECTION Wastewater Treatment and Disposal for the City of Southport Brunswick County Sanitary Utility Sewerage Force Mains WKD Project Number: 20170253.00.WL 33 34 00 - 8 ATTACHMENT 8 Design Calculations Wastewater Treatment and Disposal for the City of Southport WKD Project Number: 20170253.00.WL For Brunswick County P.O. Box 249 Bolivia, North Carolina 28422 Issue Date: November, 2021 .. r A P, '%.. Nov 23 2021 Prepared by: �WK WDICKSON community InITas}rucfure consullonts W.K. Dickson & Co., Inc. 1213 West Morehead Street, Suite 300 Charlotte, North Carolina 28208 704-334-5348 Copyright ©, WK Dickson & Co., Inc. All rights reserved. Reproduction or use of the contents of this document; additions or deletions to this document, in whole or in part, without written consent of WK Dickson & Co., Inc., is prohibited. Only copies from the original of this document, marked with an original signature and seal shall be considered to be valid, true copies Basis of Design Design Calculations Table of Contents Section 1 InfluentCriteria.......................................................................................1 FlowJustification...................................................................................2-3 Basisof Design....................................................................................3-26 UnitProcess Sizing...............................................................................3-26 Buoyancy Calculations ........................................................................27-32 Hydraulic Profile Section 2 Headworks....................................................................................... 33-36 Shallotte WWTP.................................................................................37-41 System Head Curves Section 3 Pump Station 1 - Influent Pumps to Lagoon.............................................42-44 Pump Station 1 - Influent Pumps to EQ Basin...........................................45-47 Pump Station 2 - Influent Pumps to Anaerobic Selector..............................48-50 Pump Station 3 - Effluent Pumps............................................................51-53 Pump Station 3 - Effluent Pumps — Diversion Force Main............................54-56 Pump Station 4 - Recycle Pumps — Normal Operation.................................57-59 Pump Station 4 - Recycle Pumps — Drain Operation...................................60-62 Pump Station 5 - Waste Pumps.............................................................63-65 Pump Station 5 - Waste Pumps — Diversion Force Main..............................66-68 Pump Station 6 - Transfer PS.................................................................69-71 Pump Station 7 - Drain Pumps..............................................................72-74 Pump Station 7 - Drain Pumps — Diversion Force Main..............................75-77 GritPumps.......................................................................................78-80 ScumPumps.....................................................................................81-83 Scum Pumps — Diversion Force Main......................................................84-86 Spray Irrigation System......................................................................87-89 Non -Potable Water System......................................................................90 Equalization Basin - Jet Aeration System..................................................91-93 Oxidation Ditch - Jet Aeration System.....................................................94-96 Aerobic Digester - Jet Aeration System....................................................97-99 Diversion Pump Station.....................................................................100-102 Blower Sizing Section 4 EqualizationBasin..................................................................................103 OxidationDitch.....................................................................................104 AerobicDigester....................................................................................105 ^WK WDICKSON Wastewater Treatment and Disposal for the City of Southport 20170253.00. WL Design Calculations Table of Contents Level Spreader Section 5 HRI Basin Outfall Pipe Capacity and Level Spreader Length Calculation .......... 106 Generator Section 6 LoadCalculations.................................................................................107 Appendices Constants, Equations, Etc. Appendix 1 �, j�.1/ Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL - D I C K� O N Section 1 Basis of Design I. NPDES Permit Limits Parameter Influent Concentrations* Effluent Concentrations** Average Max Monthly Average Headworks Flow (MGD) 1.25 3.125 N/A Proposed WWTP Flow (MGD 0.75 1.875 N/A BODs (mg/L) 300 390 10 TN (mg/L)*** 42.6 55 7 TP (mg/L) 6.1 8 3 TSS (mg/L) 350 455 5 * Influent concentrations are estimates based on 3 years of influent data from the existing Shallotte WWTP (greyed out) and industry standards. ** Effluent concentrations are based on the existing Shallotte WWTP permitted effluent limits (permit number WO0023693), which are all within the limits defined in the NCAC Title 15A SubChapter 2T Sections O.0100 through 0.1600 Waste Not Discharged to Surface Waters. *** TN is assumed to be 100%, organic and converted to ammonia once entering the WWTP. II. Design Flow Rates The proposed Mulberry Branch WWTP will be located on the same site as the existing Shallotte WWTP. Flow to the proposed Shallotte WWTP will be existing flow that has been diverted from other interconnected Brunswick County WWTPs including the existing Shallotte WWTP. Flow to the proposed Shallotte WWTP does not include flow from future developments. Therefore a separate start up flow has not been calculated. A future expansion of the proposed Mulberry Branch WWTP headworks is currently included in the 5 year plan. This future proposed Mulberry Branch WWTP headworks will expand the total flow to 5.0 MGD with a peak flow of 12.5 MGD. The proposed Mulberry Branch WWTP headworks is designed with this in mind to allow for easy expansion. It is expected at the time of the expansion to the 5.0 MGD that the existing Shallotte WWTP would be taken out of service. It is also expected that the proposed headworks will serve the existing (0.50 MGD), proposed (0.75 MGD), and future proposed (5.0 MGD) WWTP. Therefore the design of the headworks has provisions to allow it to be expandable to facilitate this expansion. V V DICKSON Page 1 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL A. Permitted Capacity Existing Shallotte WWTP Proposed Mulberry Branch WWTP Future Proposed Mulberry Branch WWTP B. Peaking Factor 0.750 MGD 5.000 MGD Section 1 Basis of Design The peaking factor for the proposed Mulberry Branch WWTP will be based on existing Shallotte WWTP peaking factors since the flow to the proposed Mulberry Branch WWTP is based on flow already recieved at other existing WWTPs. Peaking Factor 2.5 Additionaly this plant is being built to alleviate flow at existing WWTPs. Flow will be diverted from other WWTPs to the proposed Mulberry Branch WWTP through an interconnected force main. This force main can also be used to limit the flow that is received at this WWTP, by closing the valve on the interconnected force main sending flow to the other C. Headworks Design Flow Because the existing Shallote WWTP and proposed Mulberry Branch WWTP are located on the same site the new headworks will be designed to accommodate flow for both the existing Shallote WWTP (0.5 MGD) and Mulberry Branch WWTP ().75 MGD). Headworks Design ADF Headworks Design Peak Flow 1.250 MGD 3.125 MGD After the Equalization Tank the design flow should be 0.750 MGD average daily flow and 1.875 MGD peak flow for the proposed WWTP. �DICKSON community Introstructure consultants Page 2 Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL D. Proposed Mulberry Branch WWTP Design Flow Proposed Design ADF Proposed Design Peak Floe Future Proposed ADF Future Proposed Peak Flow III. Headworks 0.750 MGD 16 005110/91 5.000 MGD 12.500 MGD Section 1 Basis of Design Headworks Components: Combination Box, Odor Control, Auto Sampler, Screening Channels (Primary and Bypass), Automatic Rotary Drum Screen, Manual Bypass Screen, and Grit A. Combination Box Description: The Combination Box will be a circular concrete manhole like structure receiving flow from two force mains prior to its introduction to the screens and grit removal. By using nozzles and other flow diversion equipment on the influent force mains a vortex should be created to ensure mixing in the Combination Box. Odor control technologies will be applied to the air in the headspace of the automatic rotary drum screen to prevent interference with getting representative samples. B. Auto Sampler Description: A refrigerated auto sampler will pull composite samples from the Combination Box. Samples from the Auto Sampler will be used at a minimum to test for influent parameters as required by the NPDES Permit. The Odor Control technology used is not expected to impact the results of these tests. V V DICKSON Page 3 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL �a rs t4 Va CA C. Odor Control Section 1 Basis of Design Description: Odor Control technology will be located near the Combination Box for easy access and to treat the air being pulled from the cover over the rotary drum screen. The air will be treated with a two phase biological and carbon filters. Outside Headworks HZS Concentrations I ppm Inside Headworks H,,S Max. Concentration 34 ppm *Volume to be Treated 5,000 cfm *Volume of Air is Manufacturer Recommended. D. Influent Screening Channel (Primary and Bypass Channels) Description: A singular rectangular trough will convey wastewater from the Combination Box to the front of the Screening Channels where the flow will be directed or split between the primary and bypass channel. The primary channel has three segments. The first channel is more narrow to keep the solids suspended as it approaches the screen. The second segment widens to be able to accommodate the screen's size in the channel, and after the screen the channel narrows again to maintain velocity and to prevent grit from settling out prior to it reaching the grit removal equipment. A Montana flume will be installed at the end of the chaimel to maintain the rotary drum screen's required backwater depth. The secondary channel will be a uniform rectangular channel with a manual barscreen. The channels should remain covered as much as possible to maintain the efficacy of the odor control system. Flow to either channel will be manually controled with slide gates. Each slide gate will also serve as an emergency overflow weir. V V DICKSON Page 4 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL Section 1 Basis of Design E. Automatic Rotary Drum Screen Description: One automatically cleaned rotary drum screen with the following components; drum screen basket, cleaning brush, spray bar, screening conveyor, dewatering zone, spray wash, removable alum cover, drive unit, controls and control panels. Designed ADF Designed Peak Channel Width Channel Depth (including freeboard) Screen Opening Opening Type Angle of Inclination F. Manual Barscreen 1.250 MGD 3.125 MGD 3.333 ft 5.500 ft 6 mm Perforated Plate 35 degrees Description: A manually cleaned barscreen to serve as a bypass to the automatic rotary drum screen. A perforated drainage plate shall be provided at the top of the screen to allow screenings to drain prior to disposal. Dimensions for this channel are based on a rotary drum sized for 12.5 MGD, so that future proposed peak flow rate of 12.5 MGD can be accomodated in the current bypass channel with an automatic rotary drum screen. At that time the current primary channel will be converted to a bypass channel with a manual barscreen. Designed ADF Designed Peak Channel Width Channel Depth Barscreen Width Barscreen Depth Opening Between Bars Slope from Vertical 1.250 MGD 3.125 MGD 3.000 ft 6.000 ft 3.00 ft 2.00 inches 1 inches 45 �DICKSON community Introstructure consultants Page 5 Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Section 1 Basis of Design G. Grit Removal System Description: The grit removal system is a vortex type stacked tray system with grit washing, dewatering, grit pump, and control panel. Collected grit will be washed, dewatered, and discharged to a dumpster for landfill disposal. The current system is sized for both existing and future 5.0/12.5 MGD WWTP flows. An additional bay is being added to allow for the addition of another stack of trays which would increase treatment capacity to 12.5 MGD. Design Flow @ ADF Design Flow @ Peak Design Flow @ Future Peak Grit Concentrator - Stacked Tray, Vortex Type Tray Diameter Tray Area Number of Trays Rated Capacity Calculated Capacity Average Grit Loading PeakGrit Loading Removal Efficiency at 1.25 MGD Removal Efficiency at 3.125 MGD Grit Washing and Dewatering Flow Rate Clarifier Diameter Capacity Removal Efficiency Grit Pump Flow Rate TDH 1.250 MGD 3.125 MGD 12.500 MGD 9 ft 63.6 ft2 3 Trays 11.4 gpm/ft2 2,176 gpm 0.036 yd3/hr 0.090 yd3/hr 95% of >_ 75 microns 95% of >_ 106 microns 250 gpm 7 ft 1.5 cy/hr 95% of >_ 106 microns Submersible 250 gpm 10 ft WK DICKSON ICKSON Page 6 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL Dumpster Sizing for Screenings and Removed Grit Screenings Dumpster Size 6 CY Dumpster Detention Time 16.2 days Volume Removed (per Metcalf and Eddy) 8 ft3/MG Volume Captured Daily 0.4 CY Grit Removed Dumpster Size 6 CY Dumpster Detention Time 7 days Influent Grit Concentrations (approx.) 0.9 CY/Day Removal Efficiency at Peak Flow 0.95 % Unit Weight of Grit Removed (Metcalf and Eddy) 100 lb/ft3 Total Volume of Grit Removed 6 ft3 Total Mass of Grit Removed 570 lb/ft Total Volume Captured Per Day IV. Influent Pump Station Section 1 Basis of Design 1 yd3 0.3 tons 1.2 yd3 Description: Wastewater will flow from the headworks into the influent pump station. The pump station will have 6 pumps total with a common wet well: 3 to convey water to the proposed EQ Tank or lagoon, and 3 to convey to the Anaerobic Selector at the head of the Oxidation Ditch of the proposed Mulberry Branch WWTP. V V DICKSON Page 7 Wastewater Treatment and Disposal for the City of Southport community Infrastructure consultants 20170253.00.WL Design 0 ADF 1.250 MGD Design @ Peak 3.125 MGD Design @ Future Peak 12.500 MGD Minimum Flow Conditions/Low Flow 0.919 MGD based on ratio of average flow to min flow from 3 years of data from existing Shallotte W WTP A. Wet Well Design Wet Well Width Wet Well Length Wet Well Bottom Elevation Minimum Water Level Elevation Maximum Water Level Elevation Wet Well Top Elevation Wet Well Storage Volume Calculated 17.7 ft 23.3 ft 40.0 ft 42.0 ft 46.0 ft 55.0 ft 1,649 ft' Section 1 Basis of Design 868 gpm 2,170 gpm 8,681 gpm 638 gpm D GKSON community Introstructure consultants Page 8 Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Section 1 Basis of Design Switch and Alarm Levels Pump Off Lag On Alarm Design Daily Flow to Anaerobic Selector Pumping Rate of Singular Pump To Proposed Mulberry Branch WWTP, Anaerobic Selector 42.0 ft 45.0 ft 46.0 ft 520 gpm 520 gpm Quantity 3 Pumps Type Self Priming Size 20 HP Drive VFD 1 Pump ADF 520 GPM 2 Pump High Capacity 1302 GPM V V DICKSON Page 9 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL Section 1 Basis of Design CA V. Equalization Tank Design ADF 1.250 MGD Design Peak 3.125 MGD A. Equalization Tank The headworks of both the existing Shallotte WWTP and proposed Mulberry Branch WWTP are/will be connected to a force main that will be able to divert wastewater not treated at the Shallotte WWTPs to other interconnected WWTPs. This reduces if not eliminates the need for any equalization tank. However, having an equalization tank on site would provide extra resilency and flexibility for the operators and the County. Since the equalization tank is not a required process, there are no applicable sizing requirements, therefore the most appropriate of the available sizing guidelines has been used. Number of Tanks 1 Diameter of Tank 55 ft Sidewater Depth 18 ft Volume of Tank 42,765 ft2 319,903 gallons Air Requirements 1.4 SUM Per 1000 gallons Air Requirements 448 SUM Pressure 8 PSI V V DICKSON Pane 10 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL VI. Oxidation Ditch Design ADF Design Peak 0.750 MGD fi PM005[lI97 Section 1 Basis of Design Oxidation Ditch Components: Anaerobic Selector, Splitter Box, Oxidation Ditch, Jet Aeration and Mixing, Anaerobic Zone Mixers, Effluent Weir, Blowers, Motive Pumps, and Controls and Control Panels Anaerobic Selector The Anaerobic Selector will be composed of three chambers including the pre-denitrification, bio-phosphorous, and anaerobic selector. All three of these chambers will include anaerobic mixing. The first of these chambers 'Pre -Denitrifying" is where influent, return activated sludge, and recycle will be mixed. The second chamber "Bio-Phosphorous" is where the wastewater is retained under anaerobic conditions allowing microbes that will complete denitrification to populate and mix through the wastewater. The anaerobic selector in the third chamber is where more return activated sludge is added to the mix before it is discharged into the oxidation ditch. Phosphorus Removal Influent COD (BioWin Derived) Influent bCOD (BioWin Derived) Influent rbCOD (BioWin Derived) Influent P (Estimate from Historic Data) Conversion rate of rbCOD to Acetate Synthesis Yield Endogenous Decay Coefficient Phosphorus Content of PAOs Phosphorus Content of other Bacteria Clarifier Effluent VSS Min. Required SRT Design SRT Acetate Production 612 mg/L 300 mg/L 83.2 mg/L 10 mg/L 90% 0.45 g VSS/ g COD 0.08 g VSS/ g COD 0.3 gP/gVSS 0.02 g P/ g VSS 8 mg/L 7.1 Days 12 Days 74.88 mg/L SWK IKSON community Introstructure consultants Pane 11 Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Section 1 Basis of Design PAO Mass Produced 21.4 mg/L day P removed by PAO Biomass 6.4 mg/L bCOD Removed by other Organisms 225.12 mg/L Other Biomass Produced 64.4 mg/L P removed by other Organisms 1.3 mg/L P removed into biomass and effluent Soluble P 7.7 mg/L Effluent Soluble Concentration 2.3 mg/L Average P Content of Effluent SS 0.72 mg/L Total P effluent Conc 3.00 mg/L Source: Metcalf and Eddy Chapter 7 pp 654-655. Calculations indicate that a minimum of 7.1 days will be required to achieve the design phosphorus removal. The design SRT is 12 days, therefore, the proposed design is sufficient for Phosphorus Removal. Oxidation Ditches Number of Units 2 in Parallel Sidewater Depth 18 ft Freeboard 2 ft V V DICKSON Pane 12 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL Constants and Assumptions lb 02/lb BOD5 applied lb O2/lb NH3-N applied lb 02/ lb TNK removed lb 02/BHP-Hr BHP/1,000 cf Alpha Transfer Value Beta Transfer Value MCRT i, Temperature Correction Factor Approximate Elevation C, operating DO in oxidation ditch Cst*, DO Surface Saturation concentration at operatic Cs20*, DO Surface saturation concentration at 20°C C-,20*, Saturated DO at sea level and 200C de, mid depth correction factor Df, depth of diffuser in basins Pb, barometric pressure at site Ps, standard barometric pressure T, Operating Temperature T,, maximum wastewater temperature lb BOD5/1000 cf Aeration Vol. Sludge Yield MLVSS/MLSS Fouling Factor Section 1 Basis of Design 1.5 4.6 -2.86 7.5 1.5 0.65 0.95 12 days 0.91 50 ft AMSL 2.00 mg/L 8.24 mg/L 9.08 mg/L 11.00 mg/L 0.40 5.49 in 18 ft 10.31 in 33.82 ft 10.33 in 33.89 ft 27.00 °C 78.6 OF 27 °C 20 0.65 lbs TSS/lb BOD5 Destroyed 0.65 0.7 V V DICKSON Pane 13 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL BOD5 Removal in Ditch BODS Influent BOD, Effluent 0- ADF Peak NH3-N Removal in Ditch µN Max Specific Growth Rate after temperature, D.O. adjustments µN,Max Max Specific Growth Rate t Water Temperature D.O. Dissolved Oxygen, KN Half Velocity Constant, Ammonia, 10^(0.051t —1.158 ) K02 Half Velocity Constant, 02 N Design Influent Ammonia Concentration rN,Max Maximum Ammonia Oxidation Rate YN Yield of Nitrifying Organisms ec,Min Minimum Mean Cell Residence Time kd Endogenous Decay Coefficient SF Safety Factor ec,Design Design Mean Cell Residence Time rN,design Design Specific Substrate Utilization Rate fN Fraction of Nitrifiers So Influent BOD Concentration S Effluent BOD Concentration No Influent NH3-N Concentration N Effluent NH3-N Concentration YsoD Yield from BOD Consumption V Volatile Fraction of MLSS VSS VSS Concentration nD Hydraulic Retention Time eH Hydraulic Retention Time Section 1 Basis of Design 300 mg/L 10 mg/L 1,814 lb/day 2,359 lb/day 0.31 days-1 0.47 days -1 15 °C 2 mg/L 0.40 mg/L 1 mg/L 42.6 mg/L 1.55 days-' 0.2 lb VSS/lb NH3-N 3.84 days 0.05 days^-1 1.5 5.8 days 1.55 days-1 3.80% % 300 mg/L 10 mg/L 42.6 mg/L 4 mg/L 0.5 lb VSS/lb BOD 0.75 2625 mg/L 0.25 days 6.0 hours WV V IDI�KS�N Page Wastewater Treatment and Disposal for the City of Southport � community infrastructure consultants 20170253.00.WL z VReq Required Volume of Nitrifying Tank VD, Design Volume of Nitrifying Tank Source EPA Manual for Nitrogen Control NH3-N Influent (Assuming all TKN Convt NH3-N Effluent • ADF • Peak Denitrification Kinetics and 02 Recovery in Ditch bd Decay Coefficient YS True Yield qs Substrate Removal Rate KS Max qs Maximum Substrate Removal Rate S Effluent BOD Concentration qs Substrate Removal Rate T Desired Water Temp qs temp Arrhenious Temp Correction for BOD Ren qd Nitrate Removal Rate OC SRT SF Safety Factor OC,SF Adjusted SRT HRT Hydraulic Retention Time HRT Hydraulic Retention Time HRT Hydraulic Retention Time Section 1 Basis of Design 0.47 Million Gallons 0.80 Million Gallons pg 89-95 42.6 mg/L 7.0 mg/L 178 lb/day 232 lb/day 0.04 0.18 G vss, g BOD Removed g BOD/g VSS/day 9.1 10.3 g BOD/g VSS/day 10 5.39 g BOD/g VSS/day 15 Celsius 3.67 g BOD/g VSS/day 1.42 Days"-1 1.61 Days 2 3.22 Days 0.08 Days 1.8 Hours 109 Minutes V,req Required Volume of Denitrifying Tank 0.14 Million Gallons SWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane15 community Introstructure consultants 20170253.00.WL Section 1 r Basis of Design V,Des Design Denitrifying Volume * 0.24 Million Gallons * Design denitrifying volume is conservative. Above "Design Denitrifying volume assumes that denitrification will begin in the secondary clarifiers and continue in the first stage of the selector In reality, denitrification will also occur within the oxidation ditch due to the anoxic zones whic will be created from the advanced aeration system. Denitrification Efficiency NO3 Influent (After Conversion) NO3 Effluent NO3 Mass @ ADF NO3 Mass @ Peak NO3 Credit @ ADF NO3 Credit @ Peak 02 Transfer Rate, Total @ ADF @ Peak Airflow Requirement* 0.8 42.6 mg/L 3.0 mg/L 248 lb/day 322 lb/day -709 lb/day -921 lb/day 2,832 lb/day 3,682 lb/day 734 SCFM Average 954 SUM Peak D GKSON community Introstructure consultants Pane 16 Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Section 1 Basis of Design Note: Air calcs are theoretical and may vary with assumptions. Due to the proprierary nature of the Oxidation Ditch System, the design specify airflow rates dictated by manufacturer's requirements. The specified air flow rate is based on the Veolia Ox. Ditch and will provide a range of 700 SCFM to 960 SCFM. Motors will be sufficiently sized to allow variations in blower duty points per different manufacturers. VII. Secondary Clarifiers Design ADF 0.750 MGD Design Peak 1.875 MGD Design MLSS Concentration 3,750 mg/L A. Clarifier Recombination / Splitter Box The clarifier combination box is built into the side of the oxidation ditch. The effluent weirs of the oxidation ditch discharge into the triangular clarifier combination box. From here, the flow is split between the two clarifiers. B. Clarifiers Number of Clarifiers 2 Diameter 35 ft Sidewater Depth 16 ft Volume 30,788 ft3 Surface Area (Total) 1,924 ft2 Weir Length (total) 220 ft V V DICKSON Pane 17 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL Section 1 r Basis of Design Surface Loading Rate Design ADF Minimum* 400 gpd/ft2 Design ADF Maximum* 700 gpd/ft2 Surface Loading Rate at Design ADF 390 gpd/ft2 Design Peak Minimum* 1000 gpd/ft2 Design Peak Maximum* 1600 gpd/ft2 Surface Loading Rate at Design Peak 974 gpd/ft2 Solids Loading Rate Design ADF Minimum* 24 lb/ft2/d Design ADF Maximum* 30 lb/ft2/d Solids Loading Rate at Design ADF 12 lb/ft2/d Design Peak* 38 lb/ft2/d Solids Loading Rate at Design Peak 30 lb/ft2/d Weir Overflow Design ADF Maximum* 10,000 gpd/ft Weir Overflow Rate at ADF 3,410 gpd/ft Design Peak Maximum* 201100 gpd/ft Weir Overflow Rate at Peak 8,526 gpd/ft Detention Time Design Detention Time Minimum 0.5 Design Detention Time Maximum 2.5 Detention Time at ADF 7.4 hrs Detention Time at Peak 2.9 hrs V V DICKSON Pane 18 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL Section 1 Basis of Design VIII. Disc Filters Two units in parallel, each equipped with an emergency overflow weir. Each unit will be sized to individually handle the peak flow of the Mulberry Branch WWTP. Design ADF Design Peak Number of Units Number of Disk Filters per Unit Maximum Influent TSS Daily Average Influent TSS Monthly Average Effluent TSS Filter Pore Size Filter Cloth Material Filter Disk Diameter Effective Filter Surface Area IX. UV Disinfection Design ADF Design Peak UV Transmittance TSS- 30 Day Average Disinfection Limit Fecal Coliform 30 Day Geometric Mean Fecal Coliform 1 Day Maximum Number of Channels Minimum Channel Length Channel Width at Banks Channel Depth UV Banks per Channel Number of Lamps per Bank Total Number of UV Lamps 0.750 MGD 1.875 MGD 2 total 6 each 30.0 mg/L 20.0 mg/L 5.0 mg/L 10.0 µm Polyester 2.2 in 235.0 ft2 0.750 MGD 1.875 MGD 65 % 30 mg/L 14 Fecal Coliform per 100 mL 25 Fecal Coliform per 100 mL 2 20.6 ft 3.3 ft 7.8 ft 2 (1 duty and 1 standby) 12 48 (24 duty and 24 standby) �DICKSON community Introstructure consultants Pane 19 Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Ic Section 1 Basis of Design X. Pump Station 3: Effluent Pump Station to High Rate Infiltration Basins Triplex pump station capable of conveying average daily flow to peak flow to the high rate infiltration basins. Maximum Design Flow Minimum Design Flow Peak Design Flow 1.875 MGD Min. Design Flow 0.750 MGD Max. Design Flow 1,302 gpm Min. Design Flow 520 gpm Design Pump Capacity of Singular Pump Wet Well Width Wet Well Length Wet Well Bottom Elevation Minimum Water Level Elevation Maximum Water Level Elevation Wet Well Top Elevation Wet Well Storage Volume Calculated Switch and Alarm Levels Pump Off Lag On Alarm Design Daily Flow to PS 2 Pump Pumping Rate at Peak Flow 651 gpm 10 ft 16 ft 42 ft 45 ft 49 ft 57 ft 640 ft' 45 ft 50 ft 51 ft 520 gpm 1,302 gpm 4,788 gallons �DICKSON community Introstructure consultants Pane 20 Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL IC Section 1 Basis of Design XI. Pump Station 4 : RAS/WAS Pump Station RAS Pumps: Three self priming pumps capable of recycling 50% to 150% design flow from the clarifiers to the anaerobic selector. Additionally, these pumps are capable of draining a clarifier while the other remains in service. WWTP Flow 0.750 MGD Maximum RAS Cam? 150% 1.125 MGD 781 gpm Minimum RAS @ 50% 0.375 MGD 260 gpm Quantity 3 Pumps Type Self Priming Size 20 HP Drive VFD 2 Pump Low Capacity: 260 GPM 2 Pump High Capacity 780 GPM WAS Pumps: Two self priming pumps capable of wasting 200 gpm to the aerobic digesters. Quantity 2 Pumps Type Self Priming Size 5 HP Drive VFD Capacity 200 GPM DICKSONWK I/ Pane 21 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL z XII. Aerobic Digesters Design ADF Design Peak Number of Digesters Diameter Sidewater Depth Freeboard Available Total Digester Height Volume of Both Digesters Sludge Yield WAS Concentration VSS Dig/TSS Ratio VSS Reduction in Aerobic Digestion Specific Gravity of WAS Specific Gravity of Digested Sludge Solids Recovery in Digested Sludge Digested Solids Concentration in Digester Digester #1 Volume Digester #2 Volume BOD5 Removed = N-BOD5(mg/L) x 8.342 x ADF(MGD) WAS = Sludge Yield x BOD5 Removed WAS VSS = WAS x (VSS/TSS) QWAS = WAS/(CWAS x 8.342 x 1.05) x 1,000,000 BOD5 Removed WAS WAS VSS QWas Required Minimum Detention Time Detention Time Provided Section 1 Basis of Design 0.750 MGD 2 75 ft 18 ft 2 ft 20 ft 159,043 ft3 1,189,722 gallons 0.65 lb WAS/lb BOD5 Removed 0.80% 8,000 mg/1 75.00% 40% 1.05 1.05 95% 2.0% 594,861 gallons 594,861 gallons 2,359 lb/day 1,533 lb/day (dry) 1,150 lb/day (dry) 21,879 gpd 30 days 54 days 20,000 mg/l V V DICKSON Pane 22 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL 02 Required: WAS after Decant: WAS VSS = WAS VSS = VSS Red. (o 60 day SRT VSS Reduced = AOR 02 Required: SOR = AOR * Cs a*(QCsd-DO) * 0^(T-20) where: Cs = DO Saturation at Std Conditions = Csd = DO Saturation at Design Conditions = Cst = DO Saturation at Liq. Terap & 1 atm = Alpha, a = Beta, 9 = DO = Theta, O = Liquid Temp, T = SWD = Convert to Air Air Density = Oxygen in Air = 02 Transfer Per MTS: Total Air Required = Section 1 Basis of Design 2.3 lbs 02 / lbs VSS Reduction 1,456 lbs/day (95% Recovery) 75% 1,092 lbs/day 40% 437 lbs/day 1,005 lbs 02/day 2,040 lbs/day (Total) 85 lbs/hr 11.4 1ng/L 11.20 mg/L 9.1 mg/L 0.65 0.95 2 mg/L 1.024 20 C 18 FT 0.075 lbs/cf 23.2% 14% @ 10' Depth 837,450.84 cf/day = 582 cfrn total V V DICKSON Pane 23 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00ML Section 1 Basis of Design CR XIII. Pump Station 5: Sludge Transfer Pump Station Two self priming pumps that will convey digested sludge from either aerobic digester into a truck for disposal. Pumps Quantity 2 Pumps Type Self Priming Size 20 HP Drive VFD Capacity per Pump 800 GPM XIV. Proposed Irrigation Spray Field The proposed spray irrigation field will utilize the existing effluent pumps to provide water. Loading and Capacity dictated by Agronomist Report. Additional Calculations presented later. Size 12 acres Capacity 42,745 gpd Pumps: Quantity 2 Type Vertical Tubine Size 40 HP Drive Fixed Capacity per Pump 700 GPM V V DICKSON Pane 24 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL Section 1 Basis of Design XV. High Rate Infiltration Basins Note: The high rate infiltration basins were sized and designed by Soil Scientist Ed Andrews. His full report, entitled Soils and Hydrogeologic Site Analysis at the Shallotte Site is included within this Submittal. The daily recommended capacity of the infiltration basins is 750,000 gallons per day. During times when the soil is saturated and excess water disposal is needed, a diversion force main is in place to divert flow from the effluent pump station to an existing diversion pump station located near the existing Shallotte WWTP lagoons. This pump station will pump excess water to the West Brunswick Water Reclamation Facility for disposal. Ground water monitoring wells will be located throughout the site to make determinations when this is necessary Basin A Volume 317,718.60 gallons per day Basin B Volume 187,273.10 gallons per day Basin C Volume 245,008.30 gallons per day Basin A Surface Area 71,754 square feet Basin B Surface Area 42,294 square feet Basin C Surface Area 55,333 square feet Basin A Loading 4.43 gpd/sf Basin B Loading 4.43 gpd/sf Basin C Loading 4.43 gpd/sf V V DICKSON Pane 25 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00ML Section 1 Basis of Design CR XVI. Pump Station 6 : Site Drain Pump Station ADF Peak Building Wastewater (140 gpd) 1 gpm 2.5 gpm Digester Decant (500 gpm, each) 500 gpm 500 gpm Disc Filter Backwash (41 gpm, each) 41 gpm 82 gpm Design Flow 542 gpm 585 gpm Wet Well Diameter Pumps: Quantity Type Size Drive Capacity per Pump XVII. Pump Station 7 : Site Scum Pump Station 6 ft 2 Pumps Self Priming 20 HP VFD 800 GPM Two vertical cantiliver recirculating chopper pumps that will convey clarifier scum to the aerobic digesters for treatment. Pumps: Quantity Type Size Drive Capacity per Pump XVIII. Bouyancy 2 Pumps Vertical Cantilever 20 HP Fixed Approximately 300 GPM Buoyancy Calculations were performed for all structures with annual (void) space below grade. Structures with just the footers below grade did not require buoyancy calculations because the net down force of a solid concrete object is greater than the buoyant upforce. V V DICKSON Pane 26 Wastewater Treatment and Disposal for the City of Southport community Introstructure consultants 20170253.00.WL Buoyancy Maximum Ground Water Elevation Depth to Wet Well Invert Wet Well Cross Section Area Bottom Slab Area Bottom Slab Thickness Submerged Volume Section 1 Headworks Buoyancy Calculation 50.50 ft MSL Varies ft Varies ft2 Varies ft2 Varies ft 13,270 ft3 Weight of Water 62.4 pcf Buoyancy 828,048 lb Structure Weight Total Concrete Volume 10,228 ft3 Weight of Soil Varies Unit Weight of Reinforced Concrete 155 pcf Unit Weight of Saturated Soil 47.6 pcf Approximate Weight of Structure 1,585,340 lb Net Downforce .MMK �DICKSON 757,292lb (ok) Wastewater Treatment and Disposal for the City of Southport 20170253.00. WL Pane 27 Buoyancy Maximum Ground Water Elevation Wet Well Cross Section Area Structure Width Submerged Volume Section 1 UV Disinfection Buoyancy Calculation 59.00 ft MSL 450 f t2 9.5 ft 4275 ft3 Weight of Water 62.4 pcf Buoyancy 266,760 lb Structure Weight Cross Sectional Area of Concrete Walls 85 ft2 Concrete Vol. of Walls 1,708 ft3 Concrete Vol. of Top 1,144 ft3 Weight of Soil N/A Unit Weight of Reinforced Concrete 155 pcf Unit Weight of Saturated Soil 48 pcf Approximate Weight of Structure 441,983 lb Net Downforce 175,223lb (ok) .hWK �DICKSON Wastewater Treatment and Disposal for the City of Southport Pane 28 20170253.00.WL Buoyancy Maximum Ground Water Elevation Wet Well Cross Section Area Structure Width Submerged Volume Section 1 Effluent PS Buoyancy Calculation 56.00 ft MSL 182 ft2 18.0 ft 3276 ft3 Weight of Water 62.4 pcf Buoyancy 204,422 lb Structure Weight Cross Sectional Area of Concrete Walls Concrete Vol. of Walls Concrete Vol. of Top Volume of Soil Unit Weight of Reinforced Concrete Unit Weight of Saturated Soil Approximate Weight of Structure Net Downforce 41 ft2 1,102 ft3 720 ft3 930 ft3 155 pcf 48 pcf 326,678 lb 122,256lb (ok) .hWK �DICKSON Wastewater Treatment and Disposal for the City of Southport Pane 29 20170253.00.WL \j - jj �j }/ `/ 7777777777 ¢ o 0 0 0 0 0 0 0 0 0 \\ \ g 2§ \ (�%azy4zcaa� \}f2&§/}azz} ) ; E\ u \ \ _ \§---------- �Q - \ \\ jG=n==== 2�=�nn�rEE¢ § \ \ \zzzzzzzzz � 5\ � &c k\zzzzzzzzr }} VO Buoyancy Maximum Ground Water Elevation Wet Well Cross Section Area Structure Depth Base Volume Submerged Volume Section 1 Drain PS Buoyancy Calculation 56.00 ft MSL 39 f t2 14.3 ft 96.0 ft3 654 ft3 Weight of Water 62.4 pcf Buoyancy 40,791 lb Structure Weight Cross Sectional Area of Concrete Walls 11 ft2 Concrete Vol. of Walls 157 ft3 Concrete Vol. of Base 96 ft3 Concrete Vol. of Top 128 ft3 Volume of Soil 358 ft3 Unit Weight of Reinforced Concrete 155 pcf Unit Weight of Saturated Soil 48 pcf Approximate Weight of Structure 76,119 lb Net Downforce 35,328lb (ok) .hWK �DICKSON Wastewater Treatment and Disposal for the City of Southport Pane 31 20170253.00.WL Buoyancy Maximum Ground Water Elevation Depth to Wet Well Invert Wet Well Cross Section Area Bottom Slab Area Bottom Slab Thickness Wet Well Volume Submerged Wall Depth Submerged Volume Weight of Water Buoyancy Section 1 Scum Pump Station Buoyancy Calculation 58.00 ft MSL 9.50 ft 19.51 ft2 24.17 ft2 0.42 ft 195 ft3 10 ft 195 ft3 62.4 pcf 12,192 lb Structure Weight Cross Sectional Area of Concrete Walls 7 ft2 Weight of Walls 10,850 lbs Weight of Base 1,561 lbs Weight of Soil 2,110 lbs Unit Weight of Reinforced Concrete 155 pcf Unit Weight of Saturated Soil 47.6 pcf Approximate Weight of Structure 14,521 lb Net Downforce 2,329lb (ok) .hWK �DICKSON Wastewater Treatment and Disposal for the City of Southport Pane 32 20170253.00.WL Section 2 Hydraulic Profile of Headworks Narrative The headworks, consisting of influent screening and grit removal systems, is designed to be suitable for an ADF of 1.25 MGD with a peak flow of 3.125 MGD, but to be expandable to an ADF of 5.0 MGD and a peak flow of 12.5 MGD. An detailed hydraulic analysis was performed on the headworks structure to ensure it would be able to accomodate both the proposed and future flows. Flow Conditions Current Future Average Daily Flow 1.25 MGD 5.0 MGD Peak Flow 3.13 MGD 12.5 MGD Average Daily Flow 868 GPM 3472 GPM Peak Flow 2170 GPM 8681 GPM Average Daily Flow 1.93 CFS 7.74 CFS Peak Flow 4.84 CFS 19.34 CFS Unit Processes in Service Grit System 1 1 Summary Screen Channel - Upstream Current Future Water Level ADF 54.86 ft 55.33 ft Water Level Peak Screen Channel - Downstream Water Level ADF Water Level Peak Channel into Grit System Water Level ADF Water Level Peak Grit System Water Level ADF Water Level Peak Headworks Effluent Channel Water Level ADF Water Level Peak 55.47 ft 56.12 ft 53.86 ft 54.33 ft 54.47 ft 55.12 ft 50.77 ft 51.76 ft 51.84 ft 51.97 ft 50.69 ft 50.76 ft 50.84 ft 50.97 ft 48.69 ft 48.96 ft 48.83 ft 49.35 ft Oft WK WDICKSON Wastewater Treatment and Disposal for the City of Southport Pane 33 20170253.00.WL Section 2 Hydraulic Profile of Headworks k CA Hydraulic Calculations Current Future Screen Channel - Upstream Per Manufacturer, Headloss across Screen is 12" 1.00 ft 1.00 ft Water Level ADF 54.86 ft 55.33 ft Water Level Peak 55.47 ft 56.12 ft Screen Channel - Downstream Weir Elevation 53.12 ft 53.35 ft Cw 2.0 5.0 Length 0.75 ft 2.0 ft HADF 0.74 ft 0.98 ft HPeak 1.35 ft 1.77 ft Water Level ADF 53.86 ft 54.33 ft Water Level Peak 54.47 ft 55.12 ft Channel into Grit System Per Manufacturer, 1 inch during current ADF, 12" During all other flow scenarios HADF 0.08 ft 1.00 ft HPeak 1.00 ft 1.00 ft Water Level ADF 50.77 ft 51.76 ft Water Level Peak 51.84 ft 51.97 ft Grit System Weir Elevation Cw Length HADF HPeak Water Level ADF Water Level Peak 50.50 ft 50.50 ft 2.0 5.0 12.0 ft 12.0 ft 0.19 ft 0.26 ft 0.34 ft 0.47 ft 50.69 ft 50.76 ft 50.84 ft 50.97 ft ftWK D I C KSO N Pane 34 Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Section 2 Hydraulic Profile of Headworks Grit Bypass Channel El. Channel Elevation 50.50 ft 50.50 ft n Mannings Constant 0.012 0.012 B Width 3 ft 3 ft Y Channel Height Difference 0.25 ft 0.25 ft L Channel Length 39 ft 39 ft S Slope 0.006 ft/ft 0.006 ft/ft HADF Water Height ADF 0.20 ft 0.50 ft HP Water Height Peak 0.37 ft 0.94 ft AADF Cross Sectional Area ADF 0.61 ft2 1.50 ft2 APEAK Cross Sectional Area Peak 1.10 ft2 2.81 ft2 VADF Velocity at ADF 3.17 ft/s 5.16 ft/s VPeak Velocity at Peak Flow 4.40 ft/s 6.89 ft/s PADF Wetted Perimeter ADF 3.41 ft2 4.00 ft2 PPEAK Wetted Perimeter Peak 3.73 ft2 4.87 ft2 RADF Hydraulic Radius ADF 0.18 ft 0.37 ft RPEAK Hydraulic Radius Peak 0.29 ft 0.58 ft Target Flow Values QADF Average Daily Flow 1.93 CFS 7.74 CFS QPEAK Peak Flow 4.84 CFS 19.34 CFS Resultant Flow Values. Use Goal Seek to Match Target Flow by Changing Water Height QADF Average Daily Flow 1.93 CFS 7.74 CFS QPEAK Peak Flow 4.84 CFS 19.34 CFS Water Level ADF 50.70 ft 51.00 ft Water Level Peak 50.87 ft 51.44 ft WPSWKWastewater Treatment and Disposal for the City of Southport D I C KSO N Pane 35 20170253.00.WL ` Section 2 l Hydraulic Profile of Headworks Headworks Effluent Channel El. Channel Elevation 48.50 ft 48.50 ft n Mannings Constant 0.012 0.012 B Width 3 ft 3 ft Y Channel Height Difference 0.25 ft 0.25 ft L Channel Length 29.5 ft 29.5 ft S Slope 0.008 ft/ft 0.008 ft/ft HADF Water Height at ADF 0.19 ft 0.46 ft HP Water Height at Peak Flow 0.33 ft 0.85 ft AADF Cross Sectional Area at ADF 0.56 ft2 1.37 ft2 APEAK Cross Sectional Area at Peak 1.00 ft2 2.55 ft2 VADF Velocity at ADF 3.46 ft/s 5.67 ft/s VPeak Velocity at Peak Flow 4.81 ft/s 7.60 ft/s PADF Wetted Perimeter ADF 3.37 ft2 3.91 ft2 PPEAK Wetted Perimeter Peak 3.67 ft2 4.70 ft2 RADF Hydraulic Radius ADF 0.17 ft 0.35 ft RPEAK Hydraulic Radius Peak 0.27 ft 0.54 ft Target Flow Values QADF Average Daily Flow 1.93 CFS 7.74 CFS QPEAK Peak Flow 4.84 CFS 19.34 CFS Resultant Flow Values. Use Goal Seek to Match Target Flow by Changing Water Height QADF Average Daily Flow 1.93 CFS 7.74 CFS QPEAK Peak Flow 4.84 CFS 19.34 CFS Water Level ADF Water Level Peak 48.69 ft 48.83 ft 48.96 ft 49.35 ft WPSWKWastewater Treatment and Disposal for the City of Southport D I C KSO N Pane 36 20170253.00.WL Section 2 Hydraulic Profile of WWTP Narrative The hydraulic conditions of the proposed Mulberry Branch WWTP were modeled under two conditions. The first condition modeled was the WWTP at ADF with all units in service. The second condition modeled was for peak flow with 1 of every unit process out of service. Flow Conditions ADF Peak Flow 0.75 MGD 1.875 MGD Flow 521 GPM 1302 GPM Flow 1.16 CFS 2.90 CFS Clarifier Recycle Ratio 1.00 1.00 Unit Processes in Service Grit System 2 1 Oxidation Ditch 2 1 Clarifier 2 1 Disc Filters 1 1 UV Channels 2 1 Summary Oxidation Ditch (Weir Elevation 74.55 ft) 74.63 ft 74.83 ft Oxidation Ditch Effluent Pipe 72.60 ft 73.13 ft Secondary Clarifier (Weir El. 72.50) 72.57 ft 72.63 ft Secondary Clarifier Effluent Pipe 63.29 ft 68.46 ft Discfilters (Weir Elevation 63.00 ft) 63.25 ft 67.95 ft Piping to UV 57.28 ft 58.15 ft UV Disinfection System (Weir Elevation 57.12 ft) 57.16 ft 57.22 ft Pipe to Effluent Pump Station 52.04 ft 52.16 ft PSWKWastewater Treatment and Disposal for the City of Southport DICKSON Pane 37 20170253.00.WL °� c Section 2 f Hydraulic Profile of WWTP �yl Ae CA 1♦ f Hydraulic Profile Calculations Oxidation Ditch (Weir Elevation 74.55 ft) Min. Weir Elevation 74.55 ft 74.55 ft Cw 3.33 3.33 Length 16.40 ft 8.20 ft Headloss 0.08 ft 0.28 ft Hydraulic Grade 74.63 ft 74.83 ft Oxidation Ditch Effluent Pipe Pipe Length (ft) 86.50 ft 86.50 ft Diameter (in) 16.00 in 16.00 in EK 2.10 2.10 C 140 110 Friction Headloss 0.01 ft 0.23 ft Minor Headloss (Fittings) 0.02 ft 0.28 ft Total Headloss 0.04 ft 0.50 ft Hydraulic Grade 72.60 ft 73.13 ft Secondary Clarifier (Weir El. 72.50) V-Notch Weir Angle 90 ° 90 ° Weir Elevation 72.50 ft 72.50 ft Clarifier Diameter 35 ft 35 ft Cw 2.54 2.54 Length 97.34 ft 97.34 ft Notch Spacing (Notches/ft) 2 2 Total Notches 195 195 Flow per Notch (ft^3/notch) 0.00 0.01 HL 0.07 ft 0.13 ft Hydraulic Grade 72.57 ft 72.63 ft WPSWKWastewater Treatment and Disposal for the City of Southport D I C KSO N Pane 38 20170253.00.WL Section 2 Hydraulic Profile of WWTP Secondary Clarifier Effluent Pipe Pipe Length (ft) 105.50 ft 105.50 ft Diameter (in) 16.00 in 16.00 in EK 2.90 2.90 C 140 110 Friction Headloss 0.00 ft 0.15 ft Minor Headloss (Fittings) 0.01 ft 0.19 ft Total Headloss 0.01 ft 0.34 ft Secondary Clarifier Effluent Pipe (Combined Flow) Pipe Length (ft) 27.25 ft 27.25 ft Diameter (in) 16.00 in 16.00 in EK 2.00 2.00 C 140 110 Friction Headloss 0.00 ft 0.04 ft Minor Headloss (Fittings) 0.02 ft 0.13 ft Total Headloss 0.03 ft 0.17 ft Hydraulic Grade 63.29 ft 68.46 ft Discfilters (Weir Elevation 63.00 ft) Max Headloss (Bypass Weir) 0.25 ft 4.95 ft Weir Elevation 63 ft 63 ft Hydraulic Grade 63.25 ft 67.95 ft Piping to UV (12-inch Pipe) Pipe Length (ft) 20.00 ft 20.00 ft Diameter (in) 12.00 in 12.00 in EK 3.50 3.50 C 140 110 Friction Headloss 0.01 ft 0.11 ft Minor Headloss (Fittings) 0.12 ft 0.74 ft Total Headloss 0.13 ft 0.86 ft WPSWKWastewater Treatment and Disposal for the City of Southport D I C KSO N Pane 39 20170253.00.WL Section 2 Hydraulic Profile of WWTP Piping to UV (16-inch Pipe) Pipe Length (ft) Diameter (in) EK C Friction Headloss Minor Headloss (Fittings) Total Headloss Piping to UV (24-inch Pipe) Pipe Length (ft) Diameter (in) EK C Friction Headloss Minor Headloss (Fittings) Total Headloss Hydraulic Grade UV Disinfection System (Weir Elevation 57.12 ft) Weir Elevation CW Length Headloss Hydraulic Grade 33.00 ft 33.00 ft 16.00 in 16.00 in 1.50 1.50 140 110 0.01 ft 0.05 ft 0.02 ft 0.10 ft 0.02 ft 0.15 ft 75.00 ft 75.00 ft 24.00 in 24.00 in 1.30 1.30 140 110 0.00 ft 0.01 ft 0.00 ft 0.02 ft 0.00 ft 0.03 ft 57.28 ft 58.15 ft 57.12 ft 57.12 ft 3.33 3.33 26.08 ft 26.08 ft 0.04 ft 0.10 ft 57.16 ft 57.22 ft ■►WK /DICKSON Wastewater Treatment and Disposal for the City of Southport Pane 40 20170253.00.WL �« Section 2 Hydraulic Profile of WWTP k CA Pipe to Effluent Pump Station Invert In Elevation (From UV) 52 ft 52 ft Invert Out Elevation 51.5 ft 51.5 ft Diameter 24 in 24 in Length 194 ft 194 ft Slope 0.003 ft 0.003 ft n 0.012 0.012 Max Flow 12.5 cfs 12.5 cfs Flow/ Max Flow 0.09 0.23 Height of Water in Pipe 0.04 ft 0.16 ft Hydraulic Grade 52.04 ft 52.16 ft WPSWKWastewater Treatment and Disposal for the City of Southport D I C KSO N Pane 41 20170253.00.WL Section 3 Pump Station 1 - System Head Curve of Influent PS to Lagoon Narrative This is a system head curve modeling the influent pump station to lagoon flow path. Scenario 1 models one pump running at a lower speed with new pipe to demonstrate the low range of flow this pump station can provide to the lagoon. Scenario 2 assesses if two pumps could achieve the desired peak flow of 1650 GPM to the lagoon with old pipe. System Conditions Pumps Off 42.00 ft Static Head to Inlet 15.00 ft Pumps On 44.00 ft Min Suction Friction Head - C =140 0.1 ft Lag Pump On 45.00 ft Max Suction Friction Head - C = 110 2.8 ft Alarm 46.00 ft Inlet Elevation 57.00 ft High Point 62.00 ft Absolute Pressure 33.90 ft Wet Well Invert 40.00 ft Vapor Pressure 0.60 ft Full WW Static Head 18.00 ft ADF NPSHA - C =140 18.2 ft Empty WW Static Head 20.00 ft Peak Flow NPSHA - C =110 15.5 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T6A-B-4 Max Speed 1180 RPM 1 Pump Low Duty Pt. 120 gpm @ 20.3 ft Efficiency 58.1 % 2 Pump Peak Duty Pt. 1650 GPM @ 47.4 ft Impeller Diameter 12.38 in Motor Size 20 HP NPSHR Max 7.02 ft 100 80 w x 60 U •H A40 0 20 ,t Influent Pump Station to Lagoon System Head 0 200 400 600 800 1000 1200 1400 1600 1800 — Scenario 1 Pump Curve — Scenario I System Head Curve • Duty Pt 1 Flow Rate (GPM) Scenario 2 Pump Curve Scenario 2 System Head Curve • Duty Pt 2 .E 40 a 20 w 10 0 5%WK WDICKSON Wastewater Treatment and Disposal for the City of Southport Pane 42 20170253.00.WL Section 3 Pump Station 1 - System Head Curve of Influent PS to Lagoon Scenario 1 - New Pipe System Head Characteristics with One Pump in Operation Suction Discharge Diameter (in) 6 6 8 8 Length (ft) 19 8 7.5 150 C 140 140 140 140 Sum K 1.1 3.75 3.75 2.6 Pumps On 1 1 1 1 Scenario 1- New Pipe Duty Point(s) with One Pump in Operation Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm TDH 120 0.0 0.0 0.0 0.1 0.0 0.0 0.0 0.0 20.3 Scenario 1 - New Pipe System Head with One Pump in Operation Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 20.0 100 0.0 0.0 0.0 0.1 0.0 0.0 0.0 0.0 20.2 200 0.1 0.1 0.0 0.3 0.0 0.1 0.1 0.1 20.8 300 0.1 0.2 0.1 0.7 0.0 0.2 0.3 0.1 21.7 400 0.2 0.4 0.1 1.2 0.0 0.4 0.4 0.3 23.0 500 0.3 0.6 0.1 1.9 0.0 0.6 0.7 0.4 24.6 600 0.5 0.8 0.2 2.7 0.0 0.9 0.9 0.6 26.6 700 0.6 1.1 0.3 3.7 0.1 1.2 1.2 0.8 28.9 800 0.8 1.4 0.3 4.8 0.1 1.5 1.6 1.1 31.6 900 1.0 1.8 0.4 6.1 0.1 1.9 2.0 1.3 34.6 1000 1.2 2.2 0.5 7.5 0.1 2.4 2.4 1.6 38.0 1100 1.5 2.7 0.6 9.1 0.1 2.9 2.9 2.0 41.7 1200 1.7 3.2 0.7 10.8 0.2 3.4 3.4 2.4 45.8 1300 2.0 3.7 0.8 12.7 0.2 4.0 3.9 2.8 50.1 1400 2.3 4.3 1.0 14.7 0.2 4.7 4.5 3.2 54.9 1500 2.6 5.0 1.1 16.9 0.3 5.3 5.1 3.7 59.9 1600 2.9 5.6 1.2 19.2 0.3 6.1 5.7 4.2 65.3 1700 3.3 6.4 1.4 21.7 0.3 6.9 6.4 4.8 71.1 1800 3.7 7.1 1.5 24.3 0.4 7.7 7.1 5.3 77.2 1900 4.0 7.9 1.7 27.1 0.4 8.6 7.9 5.9 83.6 2000 4.4 8.8 1.9 30.0 0.4 9.5 8.7 6.6 90.3 P.kWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 43 20170253.00.WL Section 3 Pump Station 1 - System Head Curve of Influent PS to Lagoon Scenario 2 - Old Pipe System Head Characteristics with Two Pumps in Operation Suction Discharge Diameter (in) 6 6 8 8 Length (ft) 19 8 7.5 150 C 110 110 110 110 Sum K 1.1 3.75 3.75 2.6 Pumps On 1 1 1 2 Scenario 2 - Old Pipe Duty Point(s) with Two Pumps in Operation Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm TDH 1650 1.3 1.5 0.6 5.1 0.5 6.5 9.5 4.5 47.4 Scenario 2 - Old Pipe System Head with Two Pumps in Operation Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 18.0 100 0.0 0.0 0.0 0.0 0.0 0.0 0.1 0.0 18.1 200 0.0 0.0 0.0 0.1 0.0 0.1 0.2 0.1 18.5 300 0.1 0.0 0.0 0.2 0.0 0.2 0.4 0.1 19.1 400 0.1 0.1 0.0 0.3 0.0 0.4 0.7 0.3 19.9 500 0.1 0.1 0.1 0.5 0.1 0.6 1.0 0.4 20.9 651 0.2 0.2 0.1 0.8 0.1 1.0 1.7 0.7 22.9 700 0.3 0.3 0.1 0.9 0.1 1.2 1.9 0.8 23.6 800 0.4 0.4 0.1 1.2 0.1 1.5 2.5 1.1 25.2 900 0.4 0.4 0.2 1.5 0.2 1.9 3.1 1.3 27.1 1000 0.5 0.6 0.2 1.9 0.2 2.4 3.8 1.6 29.1 1100 0.6 0.7 0.3 2.3 0.2 2.9 4.5 2.0 31.4 1200 0.7 0.8 0.3 2.7 0.3 3.4 5.3 2.4 33.9 1300 0.9 0.9 0.4 3.2 0.3 4.0 6.1 2.8 36.5 1400 1.0 1.1 0.4 3.7 0.3 4.7 7.0 3.2 39.4 1500 1.1 1.2 0.5 4.2 0.4 5.3 7.9 3.7 42.5 1600 1.3 1.4 0.5 4.8 0.4 6.1 9.0 4.2 45.7 1700 1.4 1.6 0.6 5.4 0.5 6.9 10.0 4.8 49.2 1800 1.6 1.8 0.7 6.1 0.6 7.7 11.1 5.3 52.8 1900 1.8 2.0 0.7 6.8 0.6 8.6 12.3 5.9 56.7 2000 1.9 2.2 0.8 7.5 0.7 9.5 13.5 6.6 60.7 P.kWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 44 20170253.00.WL Section 3 Pump Station 1 - System Head Curve of Influent PS to EQ Basin Narrative This is a system head curve modeling the influent pump station to the EQ Tank flow path. Scenario 1 models one pump running at a lower speed with new pipe to demonstrate the low range of flow this pump station can provide to the EO Tank. Scenario 2 assesses if two pumps could achieve the desired peak flow of 1650 GPM and old pipe. System Conditions Pumps Off 42.00 ft Static Head to Inlet 15.00 ft Pumps On 44.00 ft Min Suction Friction Head - C =140 0.3 ft Lag Pump On 45.00 ft Max Suction Friction Head - C = 110 2.4 ft Alarm 46.00 ft Inlet Elevation 57.00 ft High Point 73.00 ft Absolute Pressure 33.90 ft Wet Well Invert 40.00 ft Vapor Pressure 0.60 ft Full WW Static Head 29.00 ft ADF NPSHA - C =140 18.0 ft Empty WW Static Head 31.00 ft Peak Flow NPSHA - C =110 15.9 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T6A-B-4 Max Speed 1191 RPM 1 Pump Low Duty Pt. 300 gpm @ 32.4 ft Efficiency 58.1 % 2 Pump Peak Duty Pt. 1650 GPM @ 48.6 ft Impeller Diameter 12.38 in Motor Size 20 HP NPSHR Max 7.01 ft 100 80 x 60 >, 40 Q [� 20 L Influent Pump Station to EQ Tank Head 0 200 400 600 800 1000 1200 1400 1600 1800 LT -1, ,407 30 v w 20 W 10 0 Scenario 1 Pump Flow Rate (GPM)Scenario 2 Pumps Scenario 1 System Head Curve Scenario 2 System Head Curve • Duty Pt 1 • Duty Pt 2 - - - 1 Pump Efficiency - - - 2 Pump Efficiency PSWKWastewater Treatment and Disposal for the City of Southport DICKSONPane 45 20170253.00.WL Section 3 Pump Station 1 - System Head Curve of Influent PS to EQ Basin Scenario 1- New Pipe System Head Characteristics with One Pump in Operation Suction Discharge Diameter (in) 6 6 8 8 Length (ft) 19 8 7.5 40 C 140 140 140 140 Sum K 1.1 3.75 3.75 1.4 Pumps On 1 1 1 1 Scenario 1- New Pipe Duty Point(s) with One Pump in Operation Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm TDH 300 0.1 0.2 0.1 0.7 0.0 0.2 0.1 0.1 32.4 Scenario 1 - New Pipe System Head with One Pump in Operation Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 31.0 100 0.0 0.0 0.0 0.1 0.0 0.0 0.0 0.0 31.2 200 0.1 0.1 0.0 0.3 0.0 0.1 0.0 0.0 31.6 300 0.1 0.2 0.1 0.7 0.0 0.2 0.1 0.1 32.4 400 0.2 0.4 0.1 1.2 0.0 0.4 0.1 0.1 33.5 500 0.3 0.6 0.1 1.9 0.0 0.6 0.2 0.2 34.9 600 0.5 0.8 0.2 2.7 0.0 0.9 0.2 0.3 36.6 700 0.6 1.1 0.3 3.7 0.1 1.2 0.3 0.4 38.7 800 0.8 1.4 0.3 4.8 0.1 1.5 0.4 0.6 41.0 900 1.0 1.8 0.4 6.1 0.1 1.9 0.5 0.7 43.6 1000 1.2 2.2 0.5 7.5 0.1 2.4 0.6 0.9 46.5 1100 1.5 2.7 0.6 9.1 0.1 2.9 0.8 1.1 49.7 1200 1.7 3.2 0.7 10.8 0.2 3.4 0.9 1.3 53.2 1300 2.0 3.7 0.8 12.7 0.2 4.0 1.0 1.5 57.0 1400 2.3 4.3 1.0 14.7 0.2 4.7 1.2 1.7 61.1 1500 2.6 5.0 1.1 16.9 0.3 5.3 1.4 2.0 65.5 1600 2.9 5.6 1.2 19.2 0.3 6.1 1.5 2.3 70.2 1700 3.3 6.4 1.4 21.7 0.3 6.9 1.7 2.6 75.2 1800 3.7 7.1 1.5 24.3 0.4 7.7 1.9 2.9 80.5 1900 4.0 7.9 1.7 27.1 0.4 8.6 2.1 3.2 86.1 2000 4.4 8.8 1.9 30.0 0.4 9.5 2.3 3.5 91.9 P.kWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 46 20170253.00.WL Section 3 Pump Station 1 - System Head Curve of Influent PS to EQ Basin Scenario 2 - Old Pipe System Head Characteristics with Two Pumps in Operation Suction Discharge Diameter (in) 6 6 8 8 Length (ft) 19 8 7.5 40 C 140 140 140 110 Sum K 1.1 3.75 3.75 1.4 Pumps On 1 1 2 2 Scenario 2 - Old Pipe Duty Point(s) with Two Pumps in Operation Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm TDH 1650 0.9 1.5 0.4 5.1 0.3 6.5 2.5 2.4 48.5 Scenario 2 - Old Pipe System Head with Two Pumps in Operation Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 29.0 100 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 29.1 200 0.0 0.0 0.0 0.1 0.0 0.1 0.1 0.0 29.3 300 0.0 0.0 0.0 0.2 0.0 0.2 0.1 0.1 29.7 400 0.1 0.1 0.0 0.3 0.0 0.4 0.2 0.1 30.2 500 0.1 0.1 0.0 0.5 0.0 0.6 0.3 0.2 30.9 651 0.2 0.2 0.1 0.8 0.1 1.0 0.5 0.4 32.1 700 0.2 0.3 0.1 0.9 0.1 1.2 0.5 0.4 32.6 800 0.2 0.4 0.1 1.2 0.1 1.5 0.7 0.6 33.7 900 0.3 0.4 0.1 1.5 0.1 1.9 0.8 0.7 34.9 1000 0.3 0.6 0.1 1.9 0.1 2.4 1.0 0.9 36.3 1100 0.4 0.7 0.2 2.3 0.1 2.9 1.2 1.1 37.8 1200 0.5 0.8 0.2 2.7 0.2 3.4 1.4 1.3 39.4 1300 0.6 0.9 0.2 3.2 0.2 4.0 1.6 1.5 41.2 1400 0.6 11 0.3 3.7 0.2 4.7 1.9 1.7 43.1 1500 0.7 1.2 0.3 4.2 0.3 5.3 2.1 2.0 45.2 1600 0.8 1.4 0.3 4.8 0.3 6.1 2.4 2.3 47.4 1700 0.9 1.6 0.4 5.4 0.3 6.9 2.7 2.6 49.7 1800 1.0 1.8 0.4 6.1 0.4 7.7 3.0 2.9 52.2 1900 1.1 2.0 0.5 6.8 0.4 8.6 3.3 3.2 54.8 2000 1.2 2.2 0.5 7.5 0.4 9.5 3.6 3.5 57.5 P.kWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 47 20170253.00.WL Section 3 Pump Station 2 - System Head Curve of Influent PS to Anaerobic Selector Narrative This is a system head curve modeling the influent pump station to anaerobic selector flow path. For these calculations, two different system head curves were developed based on the number of pumps in service. Scenario 1 models new pipe and a single pump pumping lowest possible flow of the pump (200 GPM). Scenario 2 models old pipe and 2 pump operation to convey a peak flow of 1.875 MGD (1302 GPM). The intent to to demonstrate the overall range of the oumo station System Conditions Pumps Off 42.00 ft Static Head to Inlet 15.00 ft Pumps On 44.00 ft ADF Suction Friction Head - C =140 0.2 ft Lag Pump On 45.00 ft Max Suction Friction Head - C =110 1.8 ft Alarm 46.00 ft Inlet Elevation 57.00 ft High Point 75.00 ft Absolute Pressure 33.90 ft Wet Well Invert 40.00 ft Vapor Pressure 0.60 ft Full WW Static Head 31.00 ft ADF NPSHA - C =140 18.1 ft Empty WW Static Head 33.00 ft Peak Flow NPSHA - C =110 16.5 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T6A-B-4 Max Speed 1424 RPM 1 Pump Low Duty 200 gpm @ 34.1 ft TDH Efficiency 55 % 2 Pump Peak Duty Pt. 1302 GPM @ 82.2 ft TDH Impeller Diameter 12.38 in 180 160 1140 d 120 x 100 80 60 F 40 20 0 Influent Pump Station to Anaerobic Selector System Head 0 200 400 600 800 1000 1200 1400 1600 1800 Flow Rate (GPM) — Scenario I Pump Scenario 2 Pumps Scenario I System Head — Scenario 2 System Head • Duty Pt 1 • Duty Pt 2 60 50 40 a a 30 20 ua 10 0 WPSWKWastewater Treatment and Disposal for the City of Southport D I C KSO N Pane 48 20170253.00.WL Section 3 Pump Station 2 - System Head Curve of Influent PS to Anaerobic Selector Scenario 1- New Pipe System Head Characteristics with One Pump in Operation Suction Discharge Diameter (in) 6 6 8 8 10 Length (ft) 19 6 7 25 2928 C 140 140 140 140 140 Sum K 1.1 5.55 1.5 1.1 3.35 Pumps On 1 1 1 1 1 Scenario 1-New Pipe Duty Point(s) with One Pump in Operation Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm TDH 200 0.1 0.1 0.0 0.4 0.0 0.0 0.0 0.0 0.8 0.0 34.5 Scenario 1-New Pipe System Head with One Pump in Operation Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 33.0 100 0.0 0.0 0.0 0.1 0.0 0.0 0.0 0.0 0.2 0.0 33.4 200 0.1 0.1 0.0 0.4 0.0 0.0 0.0 0.0 0.8 0.0 34.5 300 0.1 0.2 0.0 1.0 0.0 0.1 0.0 0.1 1.7 0.1 36.4 400 0.2 0.4 0.1 1.8 0.0 0.2 0.1 0.1 2.9 0.1 38.8 500 0.3 0.6 0.1 2.8 0.0 0.2 0.1 0.2 4.4 0.2 41.9 600 0.5 0.8 0.2 4.0 0.0 0.3 0.2 0.3 6.2 0.3 45.7 700 0.6 1.1 0.2 5.4 0.1 0.5 0.2 0.3 8.2 0.4 50.0 800 0.8 1.4 0.3 7.1 0.1 0.6 0.3 0.4 10.5 0.6 55.0 900 1.0 1.8 0.3 9.0 0.1 0.8 0.3 0.6 13.0 0.7 60.6 1000 1.2 2.2 0.4 11.1 0.1 1.0 0.4 0.7 15.8 0.9 66.8 1100 1.5 2.7 0.5 13.4 0.1 1.1 0.5 0.8 18.9 1.1 73.6 1200 1.7 3.2 0.5 16.0 0.2 1.4 0.6 1.0 22.2 1.3 81.0 1300 2.0 3.7 0.6 18.8 0.2 1.6 0.7 1.2 25.7 1.5 88.9 1400 2.3 4.3 0.7 21.8 0.2 1.9 0.7 1.4 29.5 1.7 97.5 1500 2.6 5.0 0.8 25.0 0.2 2.1 0.8 1.6 33.5 2.0 106.6 1600 2.9 5.6 0.9 28.4 0.3 2.4 1.0 1.8 37.8 2.2 116.4 1700 3.3 6.4 1.0 32.1 0.3 2.7 1.1 2.0 42.2 2.5 126.7 1800 3.7 7.1 1.2 36.0 0.3 3.1 1.2 2.3 47.0 2.8 137.6 1900 4.0 7.9 1.3 40.1 0.4 3.4 1.3 2.5 51.9 3.1 149.0 2000 4.4 8.8 1.4 44.4 0.4 3.8 1.4 2.8 57.1 3.5 161.1 P.kWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 49 20170253.00.WL Section 3 System Head Curve of Influent PS to Anaerobic Selector Scenario 2 - Old Pipe System Head Characteristics with Two Pumps in Operation Suction Discharge Diameter (in) 6 6 8 8 10 Length (ft) 19 6 7 25 2928 C 110 110 110 110 110 Sum K 1.1 5.55 1.5 1.1 3.35 Pumps On 1 1 1 2 2 Scenario 2 - Old Pipe Duty Point(s) with Two Pumps in Operation Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm TDH 1302 0.9 0.9 0.3 4.7 0.1 0.4 1.0 1.2 40.3 1.5 82.2 Scenario 2 - Old Pipe System Head with Two Pumps in Operation Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 31.0 100 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.3 0.0 31.4 200 0.0 0.0 0.0 0.1 0.0 0.0 0.0 0.0 1.3 0.0 32.5 300 0.1 0.0 0.0 0.2 0.0 0.0 0.1 0.1 2.7 0.1 34.3 400 0.1 0.1 0.0 0.4 0.0 0.0 0.1 0.1 4.5 0.1 36.6 500 0.1 0.1 0.0 0.7 0.0 0.1 0.2 0.2 6.9 0.2 39.5 651 0.2 0.2 0.1 1.2 0.0 0.1 0.3 0.3 11.2 0.4 45.0 700 0.3 0.3 0.1 1.4 0.0 0.1 0.3 0.3 12.8 0.4 47.0 800 0.4 0.4 0.1 1.8 0.0 0.2 0.4 0.4 16.4 0.6 51.6 900 0.4 0.4 0.1 2.2 0.0 0.2 0.5 0.6 20.3 0.7 56.6 1000 0.5 0.6 0.2 2.8 0.0 0.2 0.6 0.7 24.7 0.9 62.2 1100 0.6 0.7 0.2 3.4 0.1 0.3 0.7 0.8 29.5 1.1 68.3 1200 0.7 0.8 0.2 4.0 0.1 0.3 0.9 1.0 34.6 1.3 75.0 1300 0.9 0.9 0.3 4.7 0.1 0.4 1.0 1.2 40.2 1.5 82.1 1400 1.0 1.1 0.3 5.4 0.1 0.5 1.2 1.4 46.1 1.7 89.7 1500 1.1 1.2 0.4 6.2 0.1 0.5 1.3 1.6 52.4 2.0 97.8 1600 1.3 1.4 0.4 7.1 0.1 0.6 1.5 1.8 59.0 2.2 106.4 1700 1.4 1.6 0.5 8.0 0.1 0.7 1.7 2.0 66.0 2.5 115.5 1800 1.6 1.8 0.5 9.0 0.1 0.8 1.9 2.3 73.4 2.8 125.1 1900 1.8 2.0 0.6 10.0 0.2 0.9 2.1 2.5 81.1 3.1 135.1 2000 1.9 2.2 0.6 11.1 0.2 1.0 2.3 2.8 89.1 3.5 145.6 P.kWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 50 20170253.00.WL Section 3 Pump Station 3 - System Head Curve of Effluent PS Narrative This is a system head curve modeling the effluent pump station to infiltration basin flow path. For these calculations, two different system head curves were developed based on the number of pumps in service. Scenario 1 models on pump at the lowest speed with new piping and an empty wet well to see the low range capabities of the pump station. Scenario 2 models two pumps conveying the desired peak flow of 1.875 MGD (1302 GPM) with old piping and a full wet well. System Conditions Pumps Off 45.00 ft Static Head to Inlet 15.00 ft Pumps On 49.00 ft ADF Suction Friction Head - C =140 0.3 ft Lag Pump On 50.00 ft Max Suction Friction Head - C =110 1.5 ft Alarm 51.00 ft Inlet Elevation 60.00 ft High Point 66.10 ft Absolute Pressure 33.90 ft Wet Well Invert 42.00 ft Vapor Pressure 0.60 ft Empty WW Static Head 21.10 ft ADF NPSHA - C =140 18.0 ft Full WW Static Head 17.10 ft Peak Flow NPSHA - C =110 16.8 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T6A-B-4 Max Speed 1119 RPM Low Flow Duty Point 330 gpm @ 24.9 ft Efficiency 58.1 % 2 Pump Peak Duty Point 1302 GPM @ 70.3 ft Impeller Diameter 12.38 in Motor Size 30 HP NPSHR 5.41 ft Well] 140 120 ft 100 v 80 A 60 0 40 H 20 0 Effluent Pump to Infiltration Basin System Head 0 200 400 1 Pump Scenario 2 System Head Curve 600 800 1000 Flow Rate (GPM) 2 Pumps • Duty Pt 1 60 50 40 a u v 30 v ... 20 w 10 0 1200 1400 1600 1800 — Scenario 1 System Head Curve • Duty Pt 2 PSWKWastewater Treatment and Disposal for the City of Southport DICKSONPane 51 20170253.00.WL Section 3 Pump Station 3 - System Head Curve of Effluent PS Scenario 1- New Pipe System Head Characteristics with One Pump in Operation Suction Discharge Diameter (in) 6 6 8 8 12 Length (ft) 19 6 7.5 25 7575 C 140 140 140 140 140 Sum K 0.8 3.55 2.45 2.45 4.7 Pumps On 1 1 2 1 1 Scenario 1 - New Pipe Duty Point(s) with One Pump in Operation Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm TDH 330 0.2 0.2 0.1 0.8 0.0 0.2 0.1 0.2 2.2 0.1 24.9 Scenario 1 - New Pipe System Head with One Pump in Operation Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 21.1 100 0.0 0.0 0.0 0.1 0.0 0.0 0.0 0.0 0.2 0.0 21.5 200 0.1 0.1 0.0 0.3 0.0 0.1 0.0 0.1 0.9 0.0 22.6 300 0.1 0.1 0.0 0.6 0.0 0.1 0.0 0.1 1.8 0.1 24.3 400 0.2 0.3 0.1 1.1 0.0 0.2 0.1 0.2 3.1 0.1 26.6 500 0.3 0.4 0.1 1.8 0.0 0.4 0.1 0.4 4.7 0.1 29.5 600 0.5 0.6 0.2 2.6 0.0 0.6 0.2 0.6 6.6 0.2 33.0 700 0.6 0.8 0.2 3.5 0.1 0.8 0.2 0.8 8.7 0.3 37.0 800 0.8 1.0 0.3 4.5 0.1 1.0 0.3 1.0 11.2 0.4 41.6 900 1.0 1.3 0.3 5.8 0.1 1.3 0.3 1.3 13.9 0.5 46.8 1000 1.2 1.6 0.4 7.1 0.1 1.6 0.4 1.6 16.9 0.6 52.5 1100 1.5 1.9 0.5 8.6 0.1 1.9 0.5 1.9 20.1 0.7 58.8 1200 1.7 2.3 0.5 10.2 0.2 2.2 0.6 2.2 23.6 0.8 65.6 1300 2.0 2.7 0.6 12.0 0.2 2.6 0.7 2.6 27.4 1.0 72.9 1400 2.3 3.1 0.7 13.9 0.2 3.0 0.7 3.0 31.4 1.2 80.8 1500 2.6 3.6 0.8 16.0 0.3 3.5 0.8 3.5 35.7 1.3 89.2 1600 2.9 4.1 0.9 18.2 0.3 4.0 1.0 4.0 40.2 1.5 98.2 1700 3.3 4.6 1.0 20.5 0.3 4.5 1.1 4.5 45.0 1.7 107.7 1800 3.7 5.2 1.2 23.0 0.4 5.0 1.2 5.0 50.0 1.9 117.7 1900 4.0 5.8 1.3 25.7 0.4 5.6 1.3 5.6 55.3 2.1 128.2 2000 4.4 6.4 1.4 28.4 0.4 6.2 1.4 6.2 60.8 2.4 139.2 P.kWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 52 20170253.00.WL Section 3 Pump Station 3 - System Head Curve of Effluent PS Scenario 2 - Old Pipe System Head Characteristics with Two Pumps in Operation Suction Discharge Diameter (in) 6 6 8 8 12 Length (ft) 19 6 7.5 25 7575 C 110 110 110 110 110 Sum K 0.8 3.55 2.45 2.45 4.7 Pumps On 1 1 1 2 2 Scenario 2 - Old Pipe Duty Point(s) with Two Pumps in Operation Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm TDH 1302 0.9 0.7 0.3 3.0 0.1 0.7 1.0 2.6 42.9 1.0 70.3 Scenario 2 - Old Pipe System Head with Two Pumps in Operation Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 17.1 100 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.4 0.0 17.5 200 0.0 0.0 0.0 0.1 0.0 0.0 0.0 0.1 1.3 0.0 18.7 300 0.1 0.0 0.0 0.2 0.0 0.0 0.1 0.1 2.8 0.1 20.5 400 0.1 0.1 0.0 0.3 0.0 0.1 0.1 0.2 4.8 0.1 22.9 500 0.1 0.1 0.0 0.4 0.0 0.1 0.2 0.4 7.3 0.1 26.0 651 0.2 0.2 0.1 0.8 0.0 0.2 0.3 0.7 11.9 0.2 31.6 700 0.3 0.2 0.1 0.9 0.0 0.2 0.3 0.8 13.6 0.3 33.7 800 0.4 0.3 0.1 1.1 0.0 0.2 0.4 1.0 17.4 0.4 38.5 900 0.4 0.3 0.1 1.4 0.0 0.3 0.5 1.3 21.7 0.5 43.7 1000 0.5 0.4 0.2 1.8 0.1 0.4 0.6 1.6 26.3 0.6 49.5 1100 0.6 0.5 0.2 2.1 0.1 0.5 0.7 1.9 31.4 0.7 55.9 1200 0.7 0.6 0.2 2.6 0.1 0.6 0.9 2.2 36.9 0.8 62.7 1300 0.9 0.7 0.3 3.0 0.1 0.7 1.0 2.6 42.8 1.0 70.1 1400 1.0 0.8 0.3 3.5 0.1 0.8 1.2 3.0 49.1 1.2 78.0 1500 1.1 0.9 0.4 4.0 0.1 0.9 1.3 3.5 55.8 1.3 86.4 1600 1.3 1.0 0.4 4.5 0.1 1.0 1.5 4.0 62.9 1.5 95.3 1700 1.4 1.2 0.5 5.1 0.1 1.1 1.7 4.5 70.3 1.7 104.7 1800 1.6 1.3 0.5 5.8 0.2 1.3 1.9 5.0 78.2 1.9 114.6 1900 1.8 1.4 0.6 6.4 0.2 1.4 2.1 5.6 86.4 2.1 125.0 2000 1.9 1.6 0.6 7.1 0.2 1.6 2.3 6.2 95.0 2.4 135.9 P.kWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 53 20170253.00.WL Section 3 Pump Station 3 - System Head Curve of Effluent PS z Diversion Force Main Narrative This is a system head curve modeling the effluent pump station to diversion force main. For these calculations, two different system head curves were developed based on the number of pumps in service. The purpose of this analysis was to determine if the effluent pump station could convey wastewater to the diversion pump station at flow of 520 GPM or less. Scenario 1 models 1 pump operating at the lowest flow rate with new pipe and an empty wet wet. Scenario 2 models 1 pump operating at 520 gpm with the drain (400 GPM) and WAS pumps on (250 GPM), and old pipe. Svstem Conditions Pumps Off 45.00 ft Static Head to Inlet 15.00 ft Pumps On 49.00 ft ADF Suction Friction Head - C =140 0.1 ft Lag Pump On 50.00 ft Max Suction Friction Head - C =110 0.3 ft Alarm 51.00 ft Inlet Elevation 60.00 ft High Point 62.00 ft Absolute Pressure 33.90 ft Wet Well hlvert 42.00 ft Vapor Pressure 0.60 ft Empty WW Static Head 17.00 ft ADF NPSHA - C =140 18.2 ft Full WW Static Head 13.00 ft Peak Flow NPSHA - C =110 18.0 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T6A-13-4 Max Speed 1119 RPM Low Flow Duty Point 200 gpm C) 27 ft Efficiency 58.1 % 2 Pump Peak Duty Point 520 GPM @ 99.1 ft Impeller Diameter 12.38 in Motor Size 30 HP NPSHR 5.41 ft 200 150 ft CU x V + 100 A c 50 H [I] Effluent Pump to Infiltration Basin System Head 0 200 400 Lowest Pump Flow Scenario 2 System Head 600 800 1000 1200 Flow Rate (GPM) Pump at 520 GPM • Duty Pt 1 1400 1600 1800 60 50 40 a U 30 20 w 10 0 — Scenario 1 System Head • Duty Pt 2 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 54 20170253.00.WL 'n4 Pkf��ARfl� $ 3 Section 3 Pump Station 3 - System Head Curve of Effluent PS Diversion Force Main Scenario 1 - New Pipe System Head Characteristics with One Pump in Operation Suction Discharge Diameter (in) 6 6 8 8 8 Length (ft) 19 6 7.5 25 2408 C 140 140 140 140 140 Sum K 0.8 3.55 2.45 2.45 4.7 Pumps On 1 1 2 1 2 Scenario 1 - New Pipe Duty Point(s) with One Pump in Operation Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm TDH 200 0.1 0.1 0.0 0.3 0.0 0.1 0.0 0.1 8.8 0.6 27.0 Scenario 1- New Pipe System Head with One Pump in Operation Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.0 0.2 20.2 100 0.0 0.0 0.0 0.1 0.0 0.0 0.0 0.0 5.5 0.4 23.0 200 0.1 0.1 0.0 0.3 0.0 0.1 0.0 0.1 8.8 0.6 27.0 300 0.1 0.1 0.0 0.6 0.0 0.1 0.0 0.1 12.8 0.9 32.0 400 0.2 0.3 0.1 1.1 0.0 0.2 0.1 0.2 17.4 1.3 37.9 500 0.3 0.4 0.1 1.8 0.0 0.4 0.1 0.4 22.6 1.7 44.9 600 0.5 0.6 0.2 2.6 0.0 0.6 0.2 0.6 28.5 2.2 52.8 700 0.6 0.8 0.2 3.5 0.1 0.8 0.2 0.8 35.1 2.7 61.6 800 0.8 1.0 0.3 4.5 0.1 1.0 0.3 1.0 42.2 3.3 71.5 900 1.0 1.3 0.3 5.8 0.1 1.3 0.3 1.3 49.9 3.9 82.2 1000 1.2 1.6 0.4 7.1 0.1 1.6 0.4 1.6 58.3 4.7 93.9 1100 1.5 1.9 0.5 8.6 0.1 1.9 0.5 1.9 67.2 5.4 106.4 1200 1.7 2.3 0.5 10.2 0.2 2.2 0.6 2.2 76.7 6.3 119.9 1300 2.0 2.7 0.6 12.0 0.2 2.6 0.7 2.6 86.7 7.2 134.3 1400 2.3 3.1 0.7 13.9 0.2 3.0 0.7 3.0 97.4 8.1 149.6 1500 2.6 3.6 0.8 16.0 0.3 3.5 0.8 3.5 108.6 9.1 165.8 1600 2.9 4.1 0.9 18.2 0.3 4.0 1.0 4.0 120.3 10.2 182.8 1700 3.3 4.6 1.0 20.5 0.3 4.5 1.1 4.5 132.6 11.3 200.8 1800 3.7 5.2 1.2 23.0 0.4 5.0 1.2 5.0 145.5 12.5 219.6 1900 4.0 5.8 1.3 25.7 0.4 5.6 1.3 5.6 158.9 13.8 239.3 2000 4.4 6.4 1.4 28.4 0.4 6.2 1.4 6.2 172.8 15.1 259.8 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 55 20170253.00.WL 'n4 Pkf��ARfl� $ 3 Section 3 Pump Station 3 - System Head Curve of Effluent PS Diversion Force Main Scenario 2 - Old Pipe System Head Characteristics with Drain and WAS Pumps On Suction Discharge Diameter (in) 6 6 8 8 8 Length (ft) 19 6 7.5 25 2408 C 110 110 110 110 110 Sum K 0.8 3.55 2.45 2.45 4.7 Pumps On 1 1 2 1 2 Scenario 2 - Old Pipe Duty Point(s) with Drain and WAS Pumps On Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm TDH 520 0.2 0.1 0.1 0.5 0.0 0.1 0.2 0.4 80.5 4.1 99.1 Scenario 2 - Old Pipe System Head with Two Pumps in Operation WAS Pumps On Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 27.1 1.3 41.4 100 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 35.4 1.7 50.1 200 0.0 0.0 0.0 0.1 0.0 0.0 0.0 0.1 44.6 2.2 60.0 300 0.1 0.0 0.0 0.2 0.0 0.0 0.1 0.1 54.8 2.7 71.0 400 0.1 0.1 0.0 0.3 0.0 0.1 0.1 0.2 65.9 3.3 83.1 520 0.2 0.1 0.1 0.5 0.0 0.1 0.2 0.4 80.5 4.1 99.1 600 0.2 0.1 0.1 0.6 0.0 0.1 0.2 0.6 91.0 4.7 110.7 700 0.3 0.2 0.1 0.9 0.0 0.2 0.3 0.8 104.9 5.4 126.1 800 0.4 0.3 0.1 1.1 0.0 0.2 0.4 1.0 119.8 6.3 142.6 900 0.4 0.3 0.1 1.4 0.0 0.3 0.5 1.3 135.5 7.2 160.1 1000 0.5 0.4 0.2 1.8 0.1 0.4 0.6 1.6 152.1 8.1 178.7 1100 0.6 0.5 0.2 2.1 0.1 0.5 0.7 1.9 169.6 9.1 198.3 1200 0.7 0.6 0.2 2.6 0.1 0.6 0.9 2.2 188.0 10.2 219.0 1300 0.9 0.7 0.3 3.0 0.1 0.7 1.0 2.6 207.2 11.3 240.7 1400 1.0 0.8 0.3 3.5 0.1 0.8 1.2 3.0 227.3 12.5 263.4 1500 1.1 0.9 0.4 4.0 0.1 0.9 1.3 3.5 248.2 13.8 287.1 1600 1.3 1.0 0.4 4.5 0.1 1.0 1.5 4.0 270.0 15.1 311.9 1700 1.4 1.2 0.5 5.1 0.1 1.1 1.7 4.5 292.6 16.4 337.6 1800 1.6 1.3 0.5 5.8 0.2 1.3 1.9 5.0 316.0 17.9 364.3 1900 1.8 1.4 0.6 6.4 0.2 1.4 2.1 5.6 340.3 19.4 392.1 2000 1.9 1.6 0.6 7.1 0.2 1.6 2.3 6.2 365.4 20.9 420.8 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 56 20170253.00.WL Section 3 Pump Station 4 - System Head Curve of RAS PS - Normal Operation z Narrative This is a system head curve modeling the recycle pump flow path. This system head curve assumes 2 of 3 pumps are in service. Scenarios reflecting approx. 0.5x (295 gpm) to 1.5x (788 gpm) Recycle Ratio were modeled to assess the flexibility of the RAS Pump Station. System Conditions Pumps Off - ft Static Head to Inlet -11.50 ft Pumps On 72.50 ft Suction Friction Head - C =140 0.7 ft Lag Pump On - ft Suction Friction Head - C =110 5.3 ft Alarm - ft Inlet Elevation 61.00 ft High Point 75.00 ft Absolute Pressure 33.90 ft Wet Well Invert - ft Vapor Pressure 0.60 ft Total Static Head 2.50 ft NPSHA - C =140 44.1 ft RAS Pumps Online 2 NPSHA - C =110 39.5 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T4A-B-4 Max Speed 1451 RPM 2 Pump Low Duty 295 GPM @ 12.3 ft TDH Efficiency 51.3 % 2 Pump Peak Duty 788 GPM @ 93.8 ft TDH Impeller Diameter 9.75 in Motor Size 25 HP NPSHR 7.75 ft 160 140 120 100 V s0 p 60 40 20 1] RAS Pump Station System Head 0 200 • Duty Pt 1 2 Pumps 1.5x Design Flow 2 Pump 1.Ox Design Flow WDICKSON � 60 50 40 v 30 W 20 10 0 400 600 S00 1000 Flow Rate (GPM) • Duty Pt 2 2 Pumps 0.5x Design Flow C=140 C=100 — — — 0.5x Eff. — — — 1.Ox Eff. Wastewater Treatment and Disposal for the City of Southport Page 57 20170253.00.WL Section 3 Pump Station 4 - System Head Curve of RAS PS - Normal Operation CA New Pipe System Head Characteristics Suction Discharge 6 4 4 4 6 Diameter (in) Length (ft) 84.5 6 7 110 210.5 C 140 140 140 140 140 Sum K 5.9 0.75 3.05 1.95 2.15 New Pipe Duty Point(s) Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm 295 0.2 0.3 0.1 0.2 0.1 0.7 5.4 1.7 1.4 0.4 12.8 520 0.5 0.8 0.2 0.5 0.3 2.1 15.3 5.3 4.1 1.2 32.8 788 1.0 1.8 0.5 1.2 0.6 4.8 33.0 12.3 8.8 2.7 69.1 New Pipe System Head Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 2.5 50 0.0 0.0 0.0 0.0 0.0 0.0 0.2 0.0 0.1 0.0 2.9 100 0.0 0.0 0.0 0.0 0.0 0.1 0.7 0.2 0.2 0.0 3.8 150 0.0 0.1 0.0 0.0 0.0 0.2 1.5 0.4 0.4 0.1 5.4 200 0.1 0.1 0.0 0.1 0.0 0.3 2.6 0.8 0.7 0.2 7.4 260 0.1 0.2 0.1 0.1 0.1 0.5 4.2 1.3 1.1 0.3 10.6 300 0.2 0.3 0.1 0.2 0.1 0.7 5.5 1.8 1.5 0.4 13.2 350 0.2 0.4 0.1 0.2 0.1 0.9 7.4 2.4 2.0 0.5 16.8 400 0.3 0.5 0.1 0.3 0.2 1.2 9.4 3.2 2.5 0.7 20.9 450 0.3 0.6 0.2 0.4 0.2 1.6 11.7 4.0 3.1 0.9 25.5 500 0.4 0.7 0.2 0.5 0.3 1.9 14.2 4.9 3.8 1.1 30.6 550 0.5 0.9 0.3 0.6 0.3 2.3 17.0 6.0 4.5 1.3 36.2 600 0.6 1.1 0.3 0.7 0.4 2.8 20.0 7.1 5.3 1.5 42.2 650 0.7 1.2 0.4 0.8 0.4 3.3 23.1 8.3 6.2 1.8 48.7 700 0.8 1.4 0.4 0.9 0.5 3.8 26.5 9.7 7.1 2.1 55.7 750 0.9 1.7 0.5 1.1 0.5 4.3 30.2 11.1 8.0 2.4 63.2 800 1.0 1.9 0.5 1.2 0.6 4.9 34.0 12.6 9.0 2.8 71.1 850 1.1 2.1 0.6 1.4 0.7 5.6 38.0 14.3 10.1 3.1 79.5 900 1.3 2.4 0.6 1.5 0.7 6.3 42.2 16.0 11.2 3.5 88.3 950 1.4 2.7 0.7 1.7 0.8 7.0 46.7 17.8 12.4 3.9 97.6 1000 1.5 3.0 0.8 1.9 0.9 7.7 51.3 19.8 13.7 4.3 107.3 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 58 20170253.00.WL Section 3 Pump Station 4 - System Head Curve of RAS PS - Normal Operation CA Old Pipe System Head Characteristics Suction Discharge 6 4 4 4 6 Diameter (in) Length (ft) 84.5 6 7 110 210.5 C 110 110 110 110 110 Sum K 5.9 0.75 3.05 1.95 2.15 Old Pipe Duty Point(s) Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm 295 0.2 0.3 0.1 0.2 0.1 0.7 8.4 1.7 2.2 0.4 16.8 520 0.7 0.8 0.4 0.5 0.4 2.1 23.9 5.3 6.4 1.2 44.2 788 1.5 1.8 0.8 1.2 0.9 4.8 51.6 12.3 13.7 2.7 93.8 Old Pipe System Head Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 2.5 50 0.0 0.0 0.0 0.0 0.0 0.0 0.3 0.0 0.1 0.0 3.0 100 0.0 0.0 0.0 0.0 0.0 0.1 1.1 0.2 0.3 0.0 4.4 150 0.1 0.1 0.0 0.0 0.0 0.2 2.4 0.4 0.6 0.1 6.5 200 0.1 0.1 0.1 0.1 0.1 0.3 4.1 0.8 1.1 0.2 9.4 260 0.2 0.2 0.1 0.1 0.1 0.5 6.6 1.3 1.8 0.3 13.8 300 0.3 0.3 0.1 0.2 0.2 0.7 8.6 1.8 2.3 0.4 17.3 350 0.3 0.4 0.2 0.2 0.2 0.9 11.5 2.4 3.1 0.5 22.3 400 0.4 0.5 0.2 0.3 0.3 1.2 14.7 3.2 3.9 0.7 27.9 450 0.5 0.6 0.3 0.4 0.3 1.6 18.3 4.0 4.9 0.9 34.2 500 0.7 0.7 0.3 0.5 0.4 1.9 22.2 4.9 5.9 1.1 41.2 550 0.8 0.9 0.4 0.6 0.5 2.3 26.5 6.0 7.1 1.3 48.8 600 0.9 1.1 0.5 0.7 0.6 2.8 31.2 7.1 8.3 1.5 57.1 650 1.1 1.2 0.5 0.8 0.6 3.3 36.1 8.3 9.6 1.8 66.0 700 1.2 1.4 0.6 0.9 0.7 3.8 41.5 9.7 11.0 2.1 75.5 750 1.4 1.7 0.7 1.1 0.8 4.3 47.1 11.1 12.5 2.4 85.7 800 1.6 1.9 0.8 1.2 0.9 4.9 53.1 12.6 14.1 2.8 96.5 850 1.8 2.1 0.9 1.4 1.0 5.6 59.4 14.3 15.8 3.1 107.9 900 2.0 2.4 1.0 1.5 1.2 6.3 66.0 16.0 17.6 3.5 119.9 950 2.2 2.7 1.1 1.7 1.3 7.0 72.9 17.8 19.4 3.9 132.5 1000 2.4 3.0 1.2 1.9 1.4 7.7 80.2 19.8 21.3 4.3 145.7 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 59 20170253.00.WL Section 3 Pump Station 4 - System Head Curve of RAS PS - Draining Clarifier z Narrative This is a system head curve modeling the recycle pump flow path assuming that one of the RAS pumps is being used to drain a clarifier. Two Scenarios were modeled. Scenario 1 models one RAS pump operating to drain a clarifier, new piping, and no other recycle pumps are on. Scenario 2 models the system head of one RAS pump being used to drain a clarifier while another RAS pump is on and recycling from the other clarifier and old piping is present. Svstem Conditions Pumps Off 56.50 ft Static Head to Inlet 4.50 ft Pumps On 72.50 ft Suction Friction Head - C =140 10.9 ft Lag Pump On - ft Suction Friction Head - C = 110 6.0 ft Alarm - ft Inlet Elevation 61.00 ft High Point 75.00 ft Absolute Pressure 33.90 ft Wet Well Invert - ft Vapor Pressure 0.60 ft Total Static Head 18.50 ft NPSHA - C =140 17.9 ft NPSHA - C =110 22.8 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T4A-B-4 Max Speed 1451 RPM Max Drain Rate 620 GPM Efficiency 52 % TDH 78.8 ft Impeller Diameter 9.75 in Motor Size 25 HP NPSHR 7.75 ft RAS Pump Station System Head 450 400 350 300 d x 250 200 A 150 H 100 50 0 60 50 40 30 20 10 0 0 200 400 600 800 1000 Flow Rate (GPM) • Duty Pt 1 • Duty Pt 2 1 Pump High Flow C=100 1 Pump Low C=140 rr l< Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 60 20170253.00.WL Section 3 Pump Station 4 - System Head Curve of RAS PS - Draining Clarifier CA Scenario 1- New Pipe System Head Characteristics - No Recycle On Suction Discharge 6 4 4 4 6 Diameter (in) Length (ft) 84.5 6 7 110 210.5 C 140 140 140 140 140 Sum K 5.9 0.75 3.05 1.95 2.15 Scenario 1 - New Pipe Duty Point(s) - No Recycle On Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm TDH 270 0.5 0.9 0.2 0.6 0.3 2.3 4.6 1.4 1.2 0.3 30.7 620 2.3 4.5 1.2 2.9 1.3 11.9 21.2 7.6 5.6 1.7 78.7 Scenario 1 - New Pipe System Head - No Recycle On Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 18.5 50 0.0 0.0 0.0 0.0 0.0 0.1 0.2 0.0 0.1 0.0 19.0 100 0.1 0.1 0.0 0.1 0.0 0.3 0.7 0.2 0.2 0.0 20.3 150 0.2 0.3 0.1 0.2 0.1 0.7 1.5 0.4 0.4 0.1 22.5 200 0.3 0.5 0.1 0.3 0.2 1.2 2.6 0.8 0.7 0.2 25.4 260 0.5 0.8 0.2 0.5 0.3 2.1 4.2 1.3 1.1 0.3 29.9 300 0.6 1.1 0.3 0.7 0.4 2.8 5.5 1.8 1.5 0.4 33.4 350 0.8 1.4 0.4 0.9 0.5 3.8 7.4 2.4 2.0 0.5 38.6 400 1.0 1.9 0.5 1.2 0.6 4.9 9.4 3.2 2.5 0.7 44.5 450 1.3 2.4 0.6 1.5 0.7 6.3 11.7 4.0 3.1 0.9 51.0 500 1.5 3.0 0.8 1.9 0.9 7.7 14.2 4.9 3.8 1.1 58.3 550 1.8 3.6 0.9 2.3 1.1 9.3 17.0 6.0 4.5 1.3 66.3 600 2.1 4.3 1.1 2.7 1.3 11.1 20.0 7.1 5.3 1.5 75.0 650 2.5 5.0 1.3 3.2 1.5 13.1 23.1 8.3 6.2 1.8 84.4 700 2.8 5.8 1.4 3.7 1.7 15.1 26.5 9.7 7.1 2.1 94.5 750 3.2 6.6 1.6 4.3 1.9 17.4 30.2 11.1 8.0 2.4 105.3 800 3.6 7.6 1.9 4.9 2.2 19.8 34.0 12.6 9.0 2.8 116.8 850 4.1 8.5 2.1 5.5 2.4 22.3 38.0 14.3 10.1 3.1 128.9 900 4.5 9.6 2.3 6.2 2.7 25.0 42.2 16.0 11.2 3.5 141.7 950 5.0 10.7 2.5 6.9 3.0 27.9 46.7 17.8 12.4 3.9 155.2 1000 5.5 11.8 2.8 7.6 3.3 30.9 51.3 19.8 13.7 4.3 169.4 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 61 20170253.00.WL Section 3 Pump Station 4 - System Head Curve of RAS PS - Draining Clarifier CA Scnario 2 - Old Pipe System Head Characteristics - Recycle On Suction Discharge 6 4 4 4 6 Diameter (in) Length (ft) 84.5 6 7 110 210.5 C 110 110 110 110 110 Sum K 5.9 0.75 3.05 1.95 2.15 Scnario 2 - Old Pipe Duty Point(s) - Recycle On Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm 190 0.4 0.4 0.2 0.3 0.2 1.1 7.4 2.9 2.0 0.6 34.0 420 1.7 2.1 0.9 1.3 1.0 5.5 32.2 13.9 8.6 3.0 88.8 Scnario 2 - Old Pipe System Head - Recycle On Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 18.5 50 0.0 0.0 0.0 0.0 0.0 0.1 0.6 0.2 0.2 0.0 19.7 100 0.1 0.1 0.1 0.1 0.1 0.3 2.3 0.8 0.6 0.2 23.1 150 0.3 0.3 0.1 0.2 0.2 0.7 4.8 1.8 1.3 0.4 28.4 200 0.4 0.5 0.2 0.3 0.3 1.2 8.2 3.2 2.2 0.7 35.6 260 0.7 0.8 0.4 0.5 0.4 2.1 13.3 5.3 3.5 1.2 46.7 300 0.9 1.1 0.5 0.7 0.6 2.8 17.3 7.1 4.6 1.5 55.5 350 1.2 1.4 0.6 0.9 0.7 3.8 23.0 9.7 6.1 2.1 68.2 400 1.6 1.9 0.8 1.2 0.9 4.9 29.4 12.6 7.8 2.8 82.5 450 2.0 2.4 1.0 1.5 1.2 6.3 36.6 16.0 9.7 3.5 98.7 500 2.4 3.0 1.2 1.9 1.4 7.7 44.5 19.8 11.8 4.3 116.5 550 2.8 3.6 1.4 2.3 1.7 9.3 53.1 23.9 14.1 5.2 136.0 600 3.3 4.3 1.7 2.7 2.0 11.1 62.3 28.5 16.6 6.2 157.2 650 3.9 5.0 2.0 3.2 2.3 13.1 72.3 33.4 19.2 7.3 180.1 700 4.4 5.8 2.3 3.7 2.6 15.1 82.9 38.7 22.1 8.4 204.6 750 5.0 6.6 2.6 4.3 3.0 17.4 94.2 44.5 25.1 9.7 230.8 800 5.7 7.6 2.9 4.9 3.4 19.8 106.2 50.6 28.3 11.0 258.7 850 6.3 8.5 3.2 5.5 3.8 22.3 118.8 57.1 31.6 12.4 288.1 900 7.1 9.6 3.6 6.2 4.2 25.0 132.0 64.0 35.1 13.9 319.2 950 7.8 10.7 4.0 6.9 4.6 27.9 145.9 71.3 38.8 15.5 351.9 1000 8.6 11.8 4.4 7.6 5.1 30.9 160.4 79.0 42.7 17.2 386.2 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 62 20170253.00.WL Section 3 Pump Station 5 - System Head Curve of WAS PS Aerobic Digester Narrative This is a system head curve modeling the waste pump flow path. This system head curve models two scenarios. Scenario 1 represents one WAS pump on with new pipe. Scenario 2 represents 1 WAS pump on, one clarifier online with 1.0 recycle, one scum pump on, and old pipe. System Conditions Pumps Off - ft Static Head to Inlet -11.50 ft Pumps On 72.50 ft Min Suction Friction Head - C =140 2.0 ft Lag Pump On - ft Max Suction Friction Head - C = 110 14.3 ft Alarm - ft Inlet Elevation 61.00 ft High Point 81.50 ft Absolute Pressure 33.90 ft Wet Well Invert - ft Vapor Pressure 0.60 ft Total Static Head 9.00 ft NPSHA - C =140 42.8 ft NPSHA - C =110 30.5 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T4A-B-4 Max Speed 1134 RPM Duty Point 1 250 GPM @ 17.9 ft Efficiency 52 % Duty Point 2 250 GPM @ 43.7 ft Impeller Diameter 9.75 in Motor Size 15 HP NPSHR 4.4 ft 100 W 80 70 60 V 50 A 40 0 30 F-� ce 10 0 WAS Pump Station System Head 0 50 100 150 200 250 300 350 400 • Duty Pt 1 Scenario 2 System Head Flow Rate (GPM) • Duty Pt 2 1 Pump Low Head Scenario 1 System Head 1 Pump High Head 60 s0 40 0 30 v V 20 w 10 0 WK Wastewater Treatment and Disposal for the City of Southport W DICKSON ICKSaN Pane 63 20170253.00.WL s k CA Section 3 Pump Station 5 - System Head Curve of WAS PS Aerobic Digester Scenario 1- New Pipe System Head Characteristics with Scum Pumps Off Suction Discharge Diameter (in) 6 4 4 6 Length (ft) 86 6 28 380 C 140 140 140 140 Sum K 6.85 0.75 5.55 4.15 Scenario 1- New Pipe Duty Point(s) with Scum Pumps Off Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm TDH 250 0.4 0.9 0.2 0.5 1.0 3.5 1.9 0.5 17.9 Scenario 1- New Pipe System Head with Scum Pumps Off Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 9.0 50 0.0 0.0 0.0 0.0 0.1 0.1 0.1 0.0 9.4 100 0.1 0.1 0.0 0.1 0.2 0.6 0.3 0.1 10.5 150 0.2 0.3 0.1 0.2 0.4 1.3 0.7 0.2 12.3 200 0.3 0.5 0.1 0.3 0.7 2.2 1.3 0.3 14.8 250 0.4 0.9 0.2 0.5 1.0 3.5 1.9 0.5 17.9 300 0.6 1.2 0.3 0.7 1.4 5.1 2.7 0.7 21.7 350 0.8 1.7 0.4 0.9 1.9 6.9 3.5 1.0 26.1 400 1.0 2.2 0.5 1.2 2.4 9.0 4.5 1.3 31.2 450 1.3 2.8 0.6 1.5 3.0 11.4 5.6 1.7 36.9 500 1.5 3.4 0.8 1.9 3.6 14.1 6.8 2.1 43.3 550 1.8 4.1 0.9 2.3 4.3 17.0 8.2 2.5 50.2 600 2.2 4.9 1.1 2.7 5.1 20.2 9.6 3.0 57.8 650 2.5 5.8 1.3 3.2 5.9 23.8 11.1 3.5 66.1 700 2.9 6.7 1.4 3.7 6.8 27.6 12.7 4.1 74.9 750 3.3 7.7 1.6 4.3 7.7 31.6 14.5 4.7 84.4 800 3.7 8.8 1.9 4.9 8.6 36.0 16.3 5.3 94.5 W�WI l Wastewater Treatment and Disposal for the City of Southport D I C KSa N Pane 64 20170253.00.WL l `Section 3 Pump Station 5 - System Head Curve of WAS PS Aerobic Digester Scenario 2 - Old Pipe System Head Characteristics with RAS 1.0 ADF, 1 Clarifier Online, Scum Pumps On Suction Discharge Diameter (in) 6 4 4 6 Length (ft) 86 6 28 380 C 110 110 110 110 Sum K 6.85 0.75 5.55 4.15 Scenario 2 - Old Pipe Duty Point(s) with RAS 1.0 ADF,1 Clarifier Online, Scum Pumps On Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm TDH 250 5.4 8.1 0.3 0.5 1.6 3.5 12.7 2.5 43.7 Scenario 2 - Old Pipe System Head with RAS 1.0 ADF,1 Clarifier Online, Scum Pumps On Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm 0 2.6 3.7 0.0 0.0 0.0 0.0 4.2 0.7 20.2 50 3.1 4.5 0.0 0.0 0.1 0.1 5.5 1.0 23.3 100 3.6 5.3 0.1 0.1 0.3 0.6 7.1 1.3 27.3 150 4.2 6.2 0.1 0.2 0.6 1.3 8.8 1.7 32.0 200 4.7 7.1 0.2 0.3 1.0 2.2 10.7 2.1 37.4 250 5.4 8.1 0.3 0.5 1.6 3.5 12.7 2.5 43.7 300 6.0 9.2 0.5 0.7 2.2 5.1 15.0 3.0 50.6 350 6.7 10.4 0.6 0.9 2.9 6.9 17.4 3.5 58.4 400 7.5 11.6 0.8 1.2 3.7 9.0 19.9 4.1 66.8 450 8.2 12.9 1.0 1.5 4.7 11.4 22.6 4.7 76.0 500 9.0 14.3 1.2 1.9 5.7 14.1 25.5 5.3 86.0 550 9.9 15.7 1.4 2.3 6.8 17.0 28.5 6.0 96.6 600 10.8 17.2 1.7 2.7 7.9 20.2 31.7 6.7 108.0 650 11.7 18.8 2.0 3.2 9.2 23.8 35.0 7.5 120.1 700 12.6 20.4 2.3 3.7 10.6 27.6 38.5 8.3 132.9 750 13.6 22.1 2.6 4.3 12.0 31.6 42.2 9.2 146.5 800 14.6 23.9 2.9 4.9 13.5 36.0 46.0 10.1 160.7 W�WI l Wastewater Treatment and Disposal for the City of Southport D I C KSa N Pane 65 20170253.00.WL Section 3 Pump Station 5 - System Head Curve of WAS PS Diversion Pump Station Narrative Two scenarios are modeled. Scenario 1 is just the waste pumps operating and pumping to the diversion pump station. Scenario 2 illustrates the WAS pumps on (250 GPM), Drain Pumps on (400 GPM) and Effluent Pumps on (520 GPM) all conveying to the transfer Pump Station. System Conditions Pumps Off - ft Static Head to Inlet -11.50 ft Pumps On 72.50 ft Min Suction Friction Head - C = 140 2.0 ft Lag Pump On - ft Max Suction Friction Head - C = 110 14.3 ft Alarm - ft Inlet Elevation 61.00 ft High Point 62.00 ft Absolute Pressure 33.90 ft Wet Well Invert - ft Vapor Pressure 0.60 ft Total Static Head -10.50 ft NPSHA - C =140 42.8 ft NPSHA - C =110 30.5 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T4A-B-4 Max Speed 1321 RPM Duty Point 1 250 GPM 412.7 ft Efficiency 52 % Duty Point 2 250 GPM @ 102 ft Impeller Diameter 9.75 in Motor Size 20 HP NPSHR 4.96 ft 120 100 w 80 x 60 G 40 0 $ WAS Pump Station System Head 0 50 100 150 200 250 300 350 400 • Duty Pt 1 Scenario 2 System Head - - - High Head Efficiency Flow Rate (GPM) • Duty Pt 2 1 Pump High Head - - - Low Head Efficiency Scenario 1 System Head 1 Pump Low Head 50 40 a a 30 v .,� w w 20 10 01 W" ' Wastewater Treatment and Disposal for the City of Southport D I C KSO N Pane 66 20170253.00.WL , f,Section 3 Pump Station 5 - System Head Curve of WAS PS r� CA Diversion Pump Station Scenario 1 - New Five 5vstem Head Characteristics with Scum Fumvs Utt I Diameter (in) Suction Discharge 6 4 4 4 8 Length (ft) 86 6 50 450 1971 C 140 140 140 140 140 Sum K 6.85 0.75 1 0 4.15 Scenario 1 - New Pipe Duty Point(s) with Scum Pumps Off Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm TDH 250 0.4 0.9 0.2 0.5 1.8 0.6 16.2 0.0 2.4 0.2 12.7 Scenario 1- New Pipe System Head with Scum Pumps Off Suction Discharge Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 -10.5 50 0.0 0.0 0.0 0.0 0.1 0.0 0.8 0.0 0.1 0.0 -9.3 100 0.1 0.1 0.0 0.1 0.3 0.1 3.0 0.0 0.4 0.0 -6.3 150 0.2 0.3 0.1 0.2 0.7 0.2 6.3 0.0 0.9 0.1 -1.6 200 0.3 0.5 0.1 0.3 1.2 0.4 10.7 0.0 1.6 0.1 4.8 250 0.4 0.9 0.2 0.5 1.8 0.6 16.2 0.0 2.4 0.2 12.7 300 0.6 1.2 0.3 0.7 2.5 0.9 22.6 0.0 3.4 0.2 22.0 350 0.8 1.7 0.4 0.9 3.3 1.2 30.1 0.0 4.5 0.3 32.9 400 1.0 2.2 0.5 1.2 4.3 1.6 38.6 0.0 5.8 0.4 45.1 450 1.3 2.8 0.6 1.5 5.3 2.1 47.9 0.0 7.2 0.5 58.8 500 1.5 3.4 0.8 1.9 6.5 2.5 58.3 0.0 8.8 0.7 73.8 550 1.8 4.1 0.9 2.3 7.7 3.1 69.5 0.0 10.4 0.8 90.2 600 2.2 4.9 1.1 2.7 9.1 3.6 81.6 0.0 12.3 0.9 108.0 650 2.5 5.8 1.3 3.2 10.5 4.3 94.7 0.0 14.2 1.1 127.1 700 2.9 6.7 1.4 3.7 12.1 5.0 108.6 0.0 16.3 1.3 147.5 750 3.3 7.7 1.6 4.3 13.7 5.7 123.3 0.0 18.5 1.5 169.2 800 3.7 8.8 1.9 4.9 15.4 6.5 139.0 0.0 20.9 1.7 192.2 psW I l Wastewater Treatment and Disposal for the City of Southport WDICKSON Pane 67 20170253.00. WL Section 3 Pump Station 5 - System Head Curve of WAS PS Diversion Pump Station Scenario 2 - Old Pipe System Head Characteristics with RAS 1.0 ADF, Drain PS on, Effluent PS on Suction Discharge Diameter (in) 6 4 4 4 8 Length (ft) 86 6 50 450 1971 C 110 110 110 110 110 Sum K 6.85 0.75 1 0 4.15 Scenario 2 - Old Pipe Duty Point(s) with RAS 1.0 ADF,1 Clarifier Online, Scum Pumps On Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm I Hf Hm TDH 250 5.4 8.1 0.3 0.5 2.8 0.6 25.2 0.0 1 65.9 3.6 102.0 Scenario 2 - Old Pipe System Head with RAS 1.0 ADF,1 Clarifier Online, Drain PS on Suction Discharge Q (gpm) TDH Hf Hm Hf Hm Hf Hm Hf Hm Hf Hm 0 2.6 3.7 0.0 0.0 0.0 0.0 0.0 0.0 42.3 2.2 40.3 50 3.1 4.5 0.0 0.0 0.1 0.0 1.3 0.0 46.6 2.5 47.6 100 3.6 5.3 0.1 0.1 0.5 0.1 4.6 0.0 51.1 2.7 57.6 150 4.2 6.2 0.1 0.2 1.1 0.2 9.8 0.0 55.9 3.0 70.1 200 4.7 7.1 0.2 0.3 1.9 0.4 16.7 0.0 60.8 3.3 84.9 250 5.4 8.1 0.3 0.5 2.8 0.6 25.2 0.0 65.9 3.6 102.0 300 6.0 9.2 0.5 0.7 3.9 0.9 35.4 0.0 71.2 3.9 121.3 350 6.7 10.4 0.6 0.9 5.2 1.2 47.0 0.0 76.7 4.2 142.6 400 7.5 11.6 0.8 1.2 6.7 1.6 60.2 0.0 82.4 4.6 166.1 450 8.2 12.9 1.0 1.5 8.3 2.1 74.9 0.0 88.3 4.9 191.6 500 9.0 14.3 1.2 1.9 10.1 2.5 91.0 0.0 94.3 5.3 219.2 550 9.9 15.7 1.4 2.3 12.1 3.1 108.6 0.0 100.5 5.7 248.7 600 10.8 17.2 1.7 2.7 14.2 3.6 127.5 0.0 107.0 6.1 280.3 650 11.7 18.8 2.0 3.2 16.4 4.3 147.9 0.0 113.6 6.5 313.7 700 12.6 20.4 2.3 3.7 18.8 5.0 169.6 0.0 120.3 6.9 349.2 750 13.6 22.1 2.6 4.3 21.4 5.7 192.7 0.0 127.3 7.3 386.5 800 14.6 23.9 2.9 4.9 24.1 6.5 217.1 0.0 134.4 7.8 425.7 psW I l Wastewater Treatment and Disposal for the City of Southport WDICKSON Pane 68 20170253.00. WL Section 3 Pump Station 6 - System Head Curve of Transfer PS z Narrative This is a system head curve modeling the transfer pump station into a sludge hauling truck. For these calculations, the truck was assumed to be approximately 10 feet away from the pump station, and the pumps were designed to pump sludge at an elevation of approximately 15 feet above grade (76.50 ft) inorder to discharge into the truck. System Conditions Pumps Off 61.00 ft Min Static Head to Inlet 2.50 ft Pumps On 78.00 ft Suction Friction Head - C =140 8.3 ft Lag Pump On - ft Suction Friction Head - C =110 6.4 ft Alarm - ft Inlet Elevation 63.50 ft High Point 76.50 ft Absolute Pressure 33.90 ft Digester Invert 60.00 ft Vapor Pressure 0.60 ft Full Dig. Static Head -1.50 ft Min NPSHA - C =140 22.5 ft Empty Di-. Static Head 15.50 ft Min NPSHA - C =110 24.4 ft Pump Info Manufacturer Gorman Rupp Model T6A-B-4 Empty Digester Duty Pt. 580 GPM @ 49.2 ft Full Digester Duty Pt 740 gpm @ 44.1 TDH Motor Size 20 HP a - 50 v 40 x V 30 G 20 0 10 0 Drive Fixed Max Speed 1116 RPM Efficiency 58 % Impeller Diameter 12.38 in NPSHR Max 5.95 ft Transfer PS System Head 0 200 400 600 800 1000 1200 60 50 40 a U 30 v U 20 w 10 0 1 Pump Flow Rate (GPM) C=140 System Head Full Digester C=110 System Head Empty Digester • Duty Pt 1 • Duty Pt 2 — — — 1 Pump Efficiency rr I< Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 69 20170253.00.WL Section 3 Pump Station 6 - System Head Curve of Transfer PS New Pipe Full Digester System Head Characteristics Suction Discharge 6 4 Diameter (in) Length (ft) 96 43 C 140 140 Sum K 4.3 4.65 New Pipe Full Digester Duty Point(s) Suction I I Discharge Q (gpm) I Hf Hm 740 3.6 4.7 Hf Hm I I TDH 11.5 25.8 44.1 New Pipe Full Digester System Head Suction Discharge Q (gpm) Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 -1.5 100 0.1 0.1 0.3 0.5 -0.6 200 0.3 0.3 1.0 1.9 2.1 300 0.7 0.8 2.2 4.2 6.4 400 1.1 1.4 3.7 7.5 12.2 500 1.7 2.2 5.6 11.8 19.7 600 2.4 3.1 7.8 17.0 28.8 700 3.2 4.2 10.4 23.1 39.4 800 4.1 5.5 13.3 30.2 51.6 900 5.1 7.0 16.5 38.2 65.3 1000 6.2 8.6 20.1 47.1 80.5 1100 7.4 10.4 23.9 57.0 97.3 1200 8.7 12.4 28.1 67.9 115.6 1300 10.1 14.5 32.6 79.6 135.4 1400 11.6 16.9 37.4 92.4 156.7 1500 13.2 19.4 42.5 106.0 179.6 1600 14.9 22.0 47.9 120.6 203.9 1700 16.6 24.9 53.6 136.2 229.7 1800 18.5 27.9 59.5 152.7 257.1 1900 20.4 31.1 65.8 170.1 285.9 2000 22.5 34.4 72.3 188.5 316.2 WDICKSON � Wastewater Treatment and Disposal for the City of Southport Pane 70 20170253.00.WL Section 3 Pump Station 6 - System Head Curve of Transfer PS Old Pipe Empty Digester System Head Characteristics Suction Discharge 6 4 Diameter (in) Length (ft) 96 43 C "0 110 Sum K 4.3 4.65 Q (gpm) 580 Old Pipe Emp Suction Hf Hm 3.6 2.9 er Duty Point(s) Hf Hm I I TDH 11.4 15.9 49.2 Old Pipe Empty Digester System Head Suction Discharge Q (gpm) Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 15.5 100 0.1 0.1 0.4 0.5 16.6 200 0.5 0.3 1.6 1.9 19.8 300 1.0 0.8 3.4 4.2 24.9 400 1.8 1.4 5.8 7.5 32.0 500 2.7 2.2 8.7 11.8 40.8 651 4.4 3.6 14.2 20.0 57.7 700 5.0 4.2 16.2 23.1 64.0 800 6.4 5.5 20.7 30.2 78.4 900 8.0 7.0 25.8 38.2 94.4 1000 9.7 8.6 31.4 47.1 112.3 1100 11.6 10.4 37.4 57.0 131.9 1200 13.6 12.4 43.9 67.9 153.3 1300 15.8 14.5 50.9 79.6 176.4 1400 18.1 16.9 58.4 92.4 201.3 1500 20.6 19.4 66.4 106.0 227.9 1600 23.2 22.0 74.8 120.6 256.2 1700 26.0 24.9 83.7 136.2 286.2 1800 28.9 27.9 93.0 152.7 317.9 1900 31.9 31.1 102.8 170.1 351.4 2000 35.1 34.4 113.0 188.5 386.5 WDICKSON � Wastewater Treatment and Disposal for the City of Southport Pane 71 20170253.00.WL Section 3 Pump Station 7 - System Head Curve of Drain PS z Narrative This system head curve models the drain pump station, which recieves wastewater from various unit processes around the WWTP site and conveys it back to the anaerobic selector. Two scenarios were modeled to assess the full range of conditions this pump station would need to operate under. Scenario 1 includes a full wet well with brand new piping and Scenario 2 models an empty wet well with old piping. Flow rates vary from 400 GPM to 800 GPM. System Conditions Pumps Off 46.00 ft Static Head to Eye 15.70 ft Pumps On 50.00 ft Min Suction Friction Head - C =140 0.6 ft Lag Pump On 50.50 ft Max Suction Friction Head - C =110 2.8 ft Alarm 51.00 ft Inlet Elevation 61.70 ft High Point 75.00 ft Absolute Pressure 33.90 ft Wet Well Invert 44.00 ft Vapor Pressure 0.60 ft Static Head Empty 29.00 ft Low NPSHA - C =140 17.0 ft Static Head Full 25.00 ft Peak Flow NPSHA - C =110 14.8 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T6A-B-4 Speed 1169 RPM Low Duty Pt. 400 GPM @ 29 ft Efficiency 58 % Peak Duty Pt. 800 GPM @ 47.2 ft Impeller Diameter 12.38 in Motor Size 30 HP NPSHR 6.74 ft 60 v x V 40 A 20 0 F-� 0 0 200 Drain Pump Station System Head • Duty Pt 1 — Scenario 1 Peak Flow 400 600 800 Flow Rate (GPM) • Duty Pt 2 1 Pump Peak Flow all 60 a 40 w 0 [1] 1000 1200 Scenario 2 System Head 1 Pump Low Flow rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 72 20170253.00.WL Section 3 Pump Station 7 - System Head Curve of Drain PS CA Scenario 1- New Pipe System Head Characteristics Suction Discharge 6 6 8 Diameter (in) Length (ft) 20 16 350 C 140 140 140 Sum K 1.1 5.55 3.75 Scenario 1- New Pipe Duty Point(s) Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm TDH 400 0.2 0.4 0.2 1.8 1.0 0.4 29.0 Scenario 1- New Pipe System Head Suction Discharge Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 25.0 50 0.0 0.0 0.0 0.0 0.0 0.0 25.1 100 0.0 0.0 0.0 0.1 0.1 0.0 25.3 150 0.0 0.0 0.0 0.2 0.2 0.1 25.6 200 0.1 0.1 0.1 0.4 0.3 0.1 26.0 250 0.1 0.1 0.1 0.7 0.4 0.1 26.6 300 0.1 0.2 0.1 1.0 0.6 0.2 27.3 350 0.2 0.3 0.1 1.4 0.8 0.3 28.1 400 0.2 0.4 0.2 1.8 1.0 0.4 29.0 450 0.3 0.4 0.2 2.2 1.3 0.5 30.0 500 0.4 0.6 0.3 2.8 1.6 0.6 31.1 550 0.4 0.7 0.3 3.4 1.9 0.7 32.4 600 0.5 0.8 0.4 4.0 2.2 0.9 33.7 650 0.6 0.9 0.5 4.7 2.5 1.0 35.2 700 0.7 1.1 0.5 5.4 2.9 1.2 36.8 750 0.8 1.2 0.6 6.2 3.3 1.3 38.5 800 0.9 1.4 0.7 7.1 3.7 1.5 40.3 850 1.0 1.6 0.8 8.0 4.1 1.7 42.2 900 1.1 1.8 0.9 9.0 4.6 1.9 44.2 950 1.2 2.0 0.9 10.0 5.1 2.1 46.4 1000 1.3 2.2 1.0 11.1 5.6 2.4 48.6 1050 1.4 2.4 1.1 12.2 6.1 2.6 51.0 1100 1.5 2.7 1.2 13.4 6.7 2.9 53.5 1150 1.7 2.9 1.3 14.7 7.3 3.1 56.0 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 73 20170253.00.WL Section 3 Pump Station 7 - System Head Curve of Drain PS CA Scenario 2 - Old Pipe System Head Characteristics Suction Discharge 6 6 8 Diameter (in) Length (ft) 20 16 350 C 110 110 110 Sum K 1.1 5.55 3.75 Scenario 2 - Old Pipe Duty Point(s) Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm TDH 800 1.3 1.4 1.1 7.1 5.8 1.5 47.2 Scenario 2 - Old Pipe System Head Suction Discharge Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 29.0 50 0.0 0.0 0.0 0.0 0.0 0.0 29.1 100 0.0 0.0 0.0 0.1 0.1 0.0 29.3 150 0.1 0.0 0.0 0.2 0.3 0.1 29.7 200 0.1 0.1 0.1 0.4 0.4 0.1 30.3 250 0.2 0.1 0.1 0.7 0.7 0.1 30.9 300 0.2 0.2 0.2 1.0 0.9 0.2 31.7 350 0.3 0.3 0.2 1.4 1.3 0.3 32.7 400 0.4 0.4 0.3 1.8 1.6 0.4 33.8 450 0.5 0.4 0.4 2.2 2.0 0.5 35.0 500 0.6 0.6 0.5 2.8 2.4 0.6 36.4 550 0.7 0.7 0.5 3.4 2.9 0.7 37.8 600 0.8 0.8 0.6 4.0 3.4 0.9 39.5 650 0.9 0.9 0.7 4.7 3.9 1.0 41.2 700 1.0 1.1 0.8 5.4 4.5 1.2 43.1 750 1.2 1.2 1.0 6.2 5.1 1.3 45.1 800 1.3 1.4 1.1 7.1 5.8 1.5 47.2 850 1.5 1.6 1.2 8.0 6.5 1.7 49.5 900 1.7 1.8 1.3 9.0 7.2 1.9 51.9 950 1.8 2.0 1.5 10.0 8.0 2.1 54.4 1000 2.0 2.2 1.6 11.1 8.8 2.4 57.1 1050 2.2 2.4 1.8 12.2 9.6 2.6 59.9 1100 2.4 2.7 1.9 13.4 10.4 2.9 62.8 1150 2.6 2.9 2.1 14.7 11.3 3.1 65.8 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 74 20170253.00.WL Section 3 Pump Station 7 - System Head Curve of Drain PS z Diversion PS Narrative This system head curve models the drain pump station, which recieves wastewater from various unit processes around the WWTP site and conveys it back to the anaerobic selector. Two scenarios were modeled to assess the full range of conditions this pump station would need to operate under. Scenario 1 includes a full wet well with brand new piping and Scenario 2 models an empty wet well with old piping. Flow rates vary from 400 GPM to 800 GPM. System Conditions Pumps Off 46.00 ft Static Head to Eye 15.70 ft Pumps On 50.00 ft Min Suction Friction Head - C =140 0.6 ft Lag Pump On 50.50 ft Max Suction Friction Head - C =110 2.8 ft Alarm 51.00 ft Inlet Elevation 61.70 ft High Point 75.00 ft Absolute Pressure 33.90 ft Wet Well Invert 44.00 ft Vapor Pressure 0.60 ft Static Head Empty 29.00 ft Low NPSHA - C =140 17.0 ft Static Head Full 25.00 ft Peak Flow NPSHA - C =110 14.8 ft Pump Info Manufacturer Gorman Rupp Drive VFD Model T6A-B-4 Speed 1169 RPM Low Duty Pt. 400 GPM @ 29 ft Efficiency 58 % Peak Duty Pt. 800 GPM @ 47.2 ft Impeller Diameter 12.38 in Motor Size 30 HP NPSHR 6.74 ft 60 v x V 40 A 20 0 F-� 0 0 200 Drain Pump Station System Head • Duty Pt 1 — Scenario 1 Peak Flow 400 600 800 Flow Rate (GPM) • Duty Pt 2 1 Pump Peak Flow all 60 a 40 w 0 [1] 1000 1200 Scenario 2 System Head 1 Pump Low Flow rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 75 20170253.00.WL Section 3 Pump Station 7 - System Head Curve of Drain PS Diversion PS CA Scenario 1- New Pipe System Head Characteristics Suction Discharge 6 6 8 Diameter (in) Length (ft) 20 16 350 C 140 140 140 Sum K 1.1 5.55 3.75 Scenario 1- New Pipe Duty Point(s) Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm TDH 400 0.2 0.4 0.2 1.8 1.0 0.4 29.0 Scenario 1- New Pipe System Head Suction Discharge Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 25.0 50 0.0 0.0 0.0 0.0 0.0 0.0 25.1 100 0.0 0.0 0.0 0.1 0.1 0.0 25.3 150 0.0 0.0 0.0 0.2 0.2 0.1 25.6 200 0.1 0.1 0.1 0.4 0.3 0.1 26.0 250 0.1 0.1 0.1 0.7 0.4 0.1 26.6 300 0.1 0.2 0.1 1.0 0.6 0.2 27.3 350 0.2 0.3 0.1 1.4 0.8 0.3 28.1 400 0.2 0.4 0.2 1.8 1.0 0.4 29.0 450 0.3 0.4 0.2 2.2 1.3 0.5 30.0 500 0.4 0.6 0.3 2.8 1.6 0.6 31.1 550 0.4 0.7 0.3 3.4 1.9 0.7 32.4 600 0.5 0.8 0.4 4.0 2.2 0.9 33.7 650 0.6 0.9 0.5 4.7 2.5 1.0 35.2 700 0.7 1.1 0.5 5.4 2.9 1.2 36.8 750 0.8 1.2 0.6 6.2 3.3 1.3 38.5 800 0.9 1.4 0.7 7.1 3.7 1.5 40.3 850 1.0 1.6 0.8 8.0 4.1 1.7 42.2 900 1.1 1.8 0.9 9.0 4.6 1.9 44.2 950 1.2 2.0 0.9 10.0 5.1 2.1 46.4 1000 1.3 2.2 1.0 11.1 5.6 2.4 48.6 1050 1.4 2.4 1.1 12.2 6.1 2.6 51.0 1100 1.5 2.7 1.2 13.4 6.7 2.9 53.5 1150 1.7 2.9 1.3 14.7 7.3 3.1 56.0 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 76 20170253.00.WL Section 3 Pump Station 7 - System Head Curve of Drain PS Diversion PS CA Scenario 2 - Old Pipe System Head Characteristics Suction Discharge 6 6 8 Diameter (in) Length (ft) 20 16 350 C 110 110 110 Sum K 1.1 5.55 3.75 Scenario 2 - Old Pipe Duty Point(s) Suction Discharge Q (gpm) Hf Hm Hf Hm Hf Hm TDH 800 1.3 1.4 1.1 7.1 5.8 1.5 47.2 Scenario 2 - Old Pipe System Head Suction Discharge Hf Hm Hf Hm Hf Hm Q (gpm) TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 29.0 50 0.0 0.0 0.0 0.0 0.0 0.0 29.1 100 0.0 0.0 0.0 0.1 0.1 0.0 29.3 150 0.1 0.0 0.0 0.2 0.3 0.1 29.7 200 0.1 0.1 0.1 0.4 0.4 0.1 30.3 250 0.2 0.1 0.1 0.7 0.7 0.1 30.9 300 0.2 0.2 0.2 1.0 0.9 0.2 31.7 350 0.3 0.3 0.2 1.4 1.3 0.3 32.7 400 0.4 0.4 0.3 1.8 1.6 0.4 33.8 450 0.5 0.4 0.4 2.2 2.0 0.5 35.0 500 0.6 0.6 0.5 2.8 2.4 0.6 36.4 550 0.7 0.7 0.5 3.4 2.9 0.7 37.8 600 0.8 0.8 0.6 4.0 3.4 0.9 39.5 650 0.9 0.9 0.7 4.7 3.9 1.0 41.2 700 1.0 1.1 0.8 5.4 4.5 1.2 43.1 750 1.2 1.2 1.0 6.2 5.1 1.3 45.1 800 1.3 1.4 1.1 7.1 5.8 1.5 47.2 850 1.5 1.6 1.2 8.0 6.5 1.7 49.5 900 1.7 1.8 1.3 9.0 7.2 1.9 51.9 950 1.8 2.0 1.5 10.0 8.0 2.1 54.4 1000 2.0 2.2 1.6 11.1 8.8 2.4 57.1 1050 2.2 2.4 1.8 12.2 9.6 2.6 59.9 1100 2.4 2.7 1.9 13.4 10.4 2.9 62.8 1150 2.6 2.9 2.1 14.7 11.3 3.1 65.8 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 77 20170253.00.WL Section 3 System Head Curve of Grit PS Narrative This system head curve models the grit pumps located within the grit chamber of the headworks. The model presents two different scenarios for the pump. Scenario 1 models the grit pump pumping from an in service grit chamber to a grit washer. Scenario 2 models the grit pump being used as a sump pump for the grit chamber in the event that the grit system would even need to be emptied for service. System Conditions Pumps Off 39.58 ft Wet Well Invert 37.58 ft Pumps On 50.50 ft Static Head Min. 6.83 ft High Point 1 57.33 ft Static Head Max 16.67 ft High Point 2 54.25 ft Pump Info Manufacturer Heyward Gordan Drive VFD Model XR4-7 Max Speed 1159 RPM Flow 250 gpm Efficiency 20.6 % TDH 11.2 ft Impeller Diameter 7.13 in Motor Size 5 HP NPSHR - ft 30 25 I � 20 0 0 Grit Pump Station System Head 0 50 100 150 200 250 300 350 400 Flow Rate (GPM) Scenario 1 Scenario 2 40 35 30 25 u 20 r. d u w 15 W 10 5 0 • Duty Pt 1 Scenario 1 Pump Scenario 2 Pump • Duty Point 2 — — — Efficiency PSWKWastewater Treatment and Disposal for the City of Southport DICKSONPane 78 20170253.00.WL �« Section 3 System Head Curve of Grit PS k CA Scenario 1- New Level Pipe System Head Characteristics Diameter (in) 4 6 Length (ft) 33 2 C 140 140 Sum K. 4.65 1.6 Scenario 1 - New Level Pipe Duty Point(s) Q (gpm) Hf Hm Hf Hm TDH 250 1.2 2.9 0.0 0.2 11.2 Scenario 1- New Level Pipe System Head Q (gpm) Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 6.8 50 0.1 0.1 0.0 0.0 7.0 100 0.2 0.5 0.0 0.0 7.6 150 0.5 1.1 0.0 0.1 8.4 200 0.8 1.9 0.0 0.1 9.6 250 1.2 2.9 0.0 0.2 11.2 300 1.7 4.2 0.0 0.3 13.0 350 2.2 5.8 0.0 0.4 15.2 400 2.8 7.5 0.0 0.5 17.7 450 3.5 9.5 0.0 0.6 20.6 500 4.3 11.8 0.0 0.8 23.7 550 5.1 14.3 0.0 1.0 27.2 600 6.0 17.0 0.1 1.2 31.0 650 6.9 19.9 0.1 1.4 35.1 700 8.0 23.1 0.1 1.6 39.5 750 9.0 26.5 0.1 1.8 44.3 800 10.2 30.2 0.1 2.0 49.3 P.kWK Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 79 20170253.00.WL �« Section 3 System Head Curve of Grit PS k CA Scenario 2 - Old Pipe System Head Characteristics Diameter (in) 4 6 Length (ft) 33 2 C 110 110 Sum K 4.65 1.6 Scenario 2 - Old Pipe Duty Point(s) Q (gpm) Hf Hm Hf Hm TDH 160 0.8 1.2 0.0 0.1 18.8 Scenario 2 - Old Pipe System Head Q (gpm) Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 16.7 50 0.1 0.1 0.0 0.0 16.9 100 0.3 0.5 0.0 0.0 17.5 150 0.7 1.1 0.0 0.1 18.5 200 1.2 1.9 0.0 0.1 19.9 250 1.9 2.9 0.0 0.2 21.7 300 2.6 4.2 0.0 0.3 23.8 350 3.5 5.8 0.0 0.4 26.3 400 4.4 7.5 0.0 0.5 29.2 450 5.5 9.5 0.0 0.6 32.4 500 6.7 11.8 0.1 0.8 36.0 550 8.0 14.3 0.1 1.0 39.9 600 9.4 17.0 0.1 1.2 44.2 650 10.8 19.9 0.1 1.4 48.9 700 12.4 23.1 0.1 1.6 53.9 750 14.1 26.5 0.1 1.8 59.2 800 15.9 30.2 0.1 2.0 64.9 P.kWK Wastewater Treatment and Disposal for the City of Southport DI C IKSO N Pane 80 20170253.00.WL Section 3 System Head Curve of Scum PS z Narrative This system head curve models the scum pump station, which pumps clarifier scum from a wet well to the aerobic digesters. This scum pump station shares a force main with the WAS Pumps so two scenarios were modeled. Scenario 1 models new piping with the WAS pumps off. Scenario 2 models old piping with the WAS pumps on. System Conditions Pumps Off 51.50 ft High Point 81.00 ft Pumps On 53.50 ft Wet Well Invert 49.50 ft Lag Pump On - ft Static Head Empty 29.50 ft Alarm - ft Static Head Full 27.50 ft Pump Info Manufacturer Vaughan Drive Fixed Model V4MR Speed 1765 RPM Max Duty Pt. 275 GPM @ 38.6 ft Efficiency 37.5 % Min Duty Pt. 220 GPM @ 43.9 ft Impeller Diameter 9.00 in mot -or Si zt- 7.5 HP NPSTHR - ft 140 120 d 100 x 80 nz p 60 40 20 0 Scum Pump Station System Head 60 50 40 ,1 0 20 W 10 0 0 100 200 300 400 500 600 700 800 Flow Rate (GPM) Scenario 1 System Head Scenario 2 System Head 1 Pump • Duty Pt 1 • Duty Pt 2 ■MkWI< WDICKSON Pane 81 - - - Efficiency Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Section 3 System Head Curve of Scum PS CA Scenario 1- New Pipe System Head Characteristics WAS Pumps Off Diameter (in) 3 4 6 Length (ft) 8 20 344 C 140 140 140 Sum K 0.2 7.65 2.75 Scenario 1 - New Pipe Duty Point(s) WAS Pumps Off Q (gpm) Hf Hm Hf Hm Hf Hm TDH 275 1.4 0.5 0.9 5.9 2.0 0.4 38.6 Scenario 1- New Pipe System Head WAS Pumps Off Q (gpm) Hf Hm Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 27.5 50 0.1 0.0 0.0 0.2 0.1 0.0 27.9 100 0.2 0.1 0.1 0.8 0.3 0.1 29.1 150 0.5 0.1 0.3 1.7 0.7 0.1 30.9 200 0.8 0.3 0.5 3.1 1.1 0.2 33.5 250 1.2 0.4 0.7 4.8 1.7 0.3 36.7 300 1.6 0.6 1.0 7.0 2.4 0.5 40.6 350 2.2 0.8 1.3 9.5 3.2 0.7 45.2 400 2.8 1.0 1.7 12.4 4.1 0.9 50.4 450 3.5 1.3 2.1 15.7 5.1 1.1 56.3 500 4.2 1.6 2.6 19.4 6.2 1.4 62.8 550 5.0 1.9 3.1 23.4 7.4 1.7 70.0 600 5.9 2.3 3.6 27.9 8.7 2.0 77.9 650 6.8 2.7 4.2 32.8 10.1 2.3 86.4 700 7.8 3.1 4.8 38.0 11.5 2.7 95.5 750 8.9 3.6 5.5 43.6 13.1 3.1 105.3 800 10.0 4.1 6.2 49.6 14.8 3.5 115.7 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 82 20170253.00.WL Section 3 System Head Curve of Scum PS Scenario 2 - Old Pipe System Head Characteristics with one WAS Pump On Diameter (in) 3 4 6 Length (ft) 8 20 344 C 110 110 110 Sum K 0.2 7.65 2.75 Scenario 1- Old Pipe Duty Point(s) with one WAS Pump On Q (gpm) Hf Hm Hf Hm Hf Hm TDH 220 1.4 0.3 0.9 3.8 7.0 1.0 43.9 Scenario 1- Old Pipe System Head with one WAS Pump On Q (gpm) Hf Hm Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 1.8 0.2 31.5 50 0.1 0.0 0.1 0.2 2.7 0.3 32.9 100 0.3 0.1 0.2 0.8 3.8 0.5 35.1 150 0.7 0.1 0.4 1.7 5.0 0.7 38.2 200 1.2 0.3 0.7 3.1 6.4 0.9 42.1 250 1.8 0.4 1.1 4.8 8.0 1.1 46.8 300 2.5 0.6 1.6 7.0 9.7 1.4 52.2 350 3.4 0.8 2.1 9.5 11.5 1.7 58.5 400 4.3 1.0 2.7 12.4 13.6 2.0 65.5 450 5.4 1.3 3.3 15.7 15.7 2.3 73.3 500 6.6 1.6 4.0 19.4 18.0 2.7 81.8 550 7.8 1.9 4.8 23.4 20.5 3.1 91.1 600 9.2 2.3 5.7 27.9 23.1 3.5 101.2 650 10.7 2.7 6.6 32.8 25.8 4.0 112.0 700 12.2 3.1 7.5 38.0 28.7 4.5 123.5 750 13.9 3.6 8.6 43.6 31.7 5.0 135.9 800 15.6 4.1 9.7 49.6 34.9 5.5 148.9 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 83 20170253.00.WL Section 3 System Head Curve of Scum PS Diversion PS Narrative This system head curve models the scum pump station pumping to the diversion pump station. Scenario 1 assumes new pipe with no other pumps on. Scenario 2 models the scum pumps pumping with old pipe and WAS Pumps on. Because scum pumps are operated so infrequenly, the operator should not waste during upset conditions when the waste, drain and effluent PS are on to avoid overloading the pump. System Conditions Pumps Off 51.50 ft High Point 62.00 ft Pumps On 53.50 ft Wet Well Invert 49.50 ft Lag Pump On - ft Static Head Empty 10.50 ft Alarm - ft Static Head Full 8.50 ft Pump Info Manufacturer Vaughan Drive Fixed Model V4MR Speed 1765 RPM Max Duty Pt. 370 GPM @ 29.1 ft Efficiency 37.5 % Min Duty Pt. 220 GPM @ 37.1 ft Impeller Diameter 9.00 in Motor Size 7.5 HP NPSHR - ft 160 140 w 120 100 V •.r 80 A 60 0 40 H 20 I Scum Pump Station System Head 0 100 200 300 400 500 600 700 800 Scenario 1 System Head • Duty Pt 1 Flow Rate (GPM) Scenario 2 System Head • Duty Pt 2 1 Pump — — — Efficiency 60 50 40 0 V 20 W 10 0 rr I< Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 84 20170253.00.WL Section 3 System Head Curve of Scum PS Diversion PS CA Scenario 1- New Pipe System Head Characteristics WAS Pumps Off Diameter (in) 3 4 8 Length (ft) 8 20 1971 C 140 140 140 Sum K 0.2 7.65 2.75 Scenario 1 - New Pipe Duty Point(s) WAS Pumps Off Q (gpm) Hf Hm Hf Hm Hf Hm TDH 370 2.4 0.9 1.5 10.6 5.0 0.2 29.1 Scenario 1- New Pipe System Head WAS Pumps Off Q (gpm) Hf Hm Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 8.5 50 0.1 0.0 0.0 0.2 0.1 0.0 8.9 100 0.2 0.1 0.1 0.8 0.4 0.0 10.1 150 0.5 0.1 0.3 1.7 0.9 0.0 12.1 200 0.8 0.3 0.5 3.1 1.6 0.1 14.8 250 1.2 0.4 0.7 4.8 2.4 0.1 18.2 300 1.6 0.6 1.0 7.0 3.4 0.2 22.3 350 2.2 0.8 1.3 9.5 4.5 0.2 27.0 400 2.8 1.0 1.7 12.4 5.8 0.3 32.5 450 3.5 1.3 2.1 15.7 7.2 0.4 38.6 500 4.2 1.6 2.6 19.4 8.8 0.4 45.5 550 5.0 1.9 3.1 23.4 10.4 0.5 53.0 600 5.9 2.3 3.6 27.9 12.3 0.6 61.1 650 6.8 2.7 4.2 32.8 14.2 0.7 69.9 700 7.8 3.1 4.8 38.0 16.3 0.9 79.4 750 8.9 3.6 5.5 43.6 18.5 1.0 89.6 800 10.0 4.1 6.2 49.6 20.9 1.1 100.4 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 85 20170253.00.WL Section 3 System Head Curve of Scum PS Diversion PS Scenario 2 - Old Pipe System Head Characteristics with one WAS Pump On Diameter (in) 3 4 8 Length (ft) 8 20 1971 C 110 110 110 Sum K 0.2 7.65 2.75 Scenario 2 - Old Pipe Duty Point(s) with one WAS Pump On Q (gpm) Hf Hm Hf Hm Hf Hm TDH 285 2.3 0.5 1.4 6.3 15.5 0.5 37.1 Scenario 2 - Old Pipe System Head with one WAS Pump On Q (gpm) Hf Hm Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 3.8 0.1 14.4 50 0.1 0.0 0.1 0.2 5.3 0.2 16.3 100 0.3 0.1 0.2 0.8 7.1 0.2 19.2 150 0.7 0.1 0.4 1.7 9.0 0.3 22.9 200 1.2 0.3 0.7 3.1 11.3 0.4 27.4 250 1.8 0.4 1.1 4.8 13.7 0.4 32.8 300 2.5 0.6 1.6 7.0 16.3 0.5 39.0 350 3.4 0.8 2.1 9.5 19.2 0.6 46.1 400 4.3 1.0 2.7 12.4 22.2 0.7 53.9 450 5.4 1.3 3.3 15.7 25.5 0.9 62.6 500 6.6 1.6 4.0 19.4 29.0 1.0 72.0 550 7.8 1.9 4.8 23.4 32.6 1.1 82.3 600 9.2 2.3 5.7 27.9 36.5 1.3 93.3 650 10.7 2.7 6.6 32.8 40.6 1.4 105.2 700 12.2 3.1 7.5 38.0 44.8 1.6 117.8 750 13.9 3.6 8.6 43.6 49.3 1.7 131.2 800 15.6 4.1 9.7 49.6 54.0 1.9 145.4 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 86 20170253.00.WL Section 3 Spray Irrigation Operating Times z Site Characteristics Daily Rate (From Agronomist Report) 42,748 gpd Infiltration Rate (From Agronomist Repor 2 inches/hr Loading Rate (From Agronomist Report) 1 inch/week No. of Sprinklers 112 Sprinklers Total Flow to Spray Irrigation 700 gpm Sprinkler Characteristics Make Rain Bird Model 4023-1 Flow rate 6.25 gpm Allowable Flow Rate 3.82 to 10.6 gpm Pressure at Sprinkler 45 psi Wetted Diameter 92 to 125 ft System Calculations Min 50% of wetted diameter Max 65% of `vetted diameter Resultant Min. Spacing 60 ft Resultant Max Spacing 80 ft Precipitation Rate 0.13 in/hr Application Depth 0.2 in/dose Time in Operation 1.60 hr x 5 days a week 96 min. x 5 days a week I< Wastewater Treatment and Disposal for the City of Southport WDICKSON Er ►w Pane 87 20170253.00.WL y G A Q � E•" y y c en c� ti n ° n un O ti 0 o N ti o o o 0 0 0 0 0 0 0 U Lf] Ln L/] u] L(] L/] Lf] L(] L/] Lq L(] L/] Lq Lf] Ln m O'J Ln h-0 L Ql VLS w ] aay w xi C) U du a o c ti Iq Ln q a N u7 Q� m x �] z n u o R •� U U U U U U U U U U U U U U U U U U U U U x � a a a a a a e. a a a a a a a a a a a a a a G Cl- ax a lfJ '.O O O O O O O O O N 0 0 0 0 0 Ltd lt') O L C1 A 0 w d w E� w cn O Q cu 0 W l0 ON O 00 l0 ON (}3) Hal O 0 0 c-i a tc X W o ? v 0 Q G 01 m tc G 0 � u y M w � � a ? a o N M o �t o n w H on y y d U 'Tl fr v7r, u o 0 0 0 0 0 o n a v y a y •O0 � .� o 0 0 0 0 0 v 0. S '� 3 � � o a, ci y o 0 0 0 0 i u u u u u u O O O O O N r� n y J v C G. � N N N N N N Z Q 'IV Section 3 System Head Curve of Jet Aeration - Equalization Basin z Narrative This system head curve models the jet aeration system at the equalization basin. This analysis assumes that two of three pumps are running at one time. A curve was developed for new piping and old ninina. Conditions Basin Invert 52.00 ft High Point 68.00 ft Pumps On 72.00 ft Head Required at Discharge Nozzle 16.00 ft Pump Info Manufacturer Gorman Rupp Drive Fixed Model 6500 Speed 590 RPM Flow 2930 gpm Efficiency 74.1 % Head 19.8 ft Impeller Diameter 15.50 in Motor Size 20 HP NPSHR 12 ft 50 45 40 35 30 u � 25 A 20 F 15 10 5 0 0 Equalization Basin Jet Aeration Station System Head 500 1000 1500 2000 Flow Rate (GPM) • Duty Pt 1 • Duty Pt 2 C=140 ■MkWI< WDICKSON Pane 91 86 ' 84 82 80 c 78 9 u 76 W4 74 72 70 2500 3000 3500 C=110 Pump — — — Efficiency Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Section 3 System Head Curve of Jet Aeration - Equalization Basin CA New Pipe System Head Characteristics Diameter (in) 16 16 Length (ft) 33 33 C 140 140 Sum K 3.75 6.6 New Pipe Duty Point(s) Q (gpm) Hf Hm Hf Hm TDH 2928 0.1 1.3 0.1 2.2 19.8 New Pipe System Head Q (gpm) Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 16.0 250 0.0 0.0 0.0 0.0 16.0 500 0.0 0.0 0.0 0.1 16.1 750 0.0 0.1 0.0 0.1 16.3 1000 0.0 0.1 0.0 0.3 16.4 1250 0.0 0.2 0.0 0.4 16.7 1500 0.0 0.3 0.0 0.6 17.0 1750 0.1 0.5 0.1 0.8 17.4 2000 0.1 0.6 0.1 1.0 17.8 2250 0.1 0.8 0.1 1.3 18.2 2500 0.1 0.9 0.1 1.6 18.8 2750 0.1 1.1 0.1 2.0 19.3 3000 0.1 1.3 0.1 2.4 20.0 3250 0.2 1.6 0.2 2.8 20.6 3500 0.2 1.8 0.2 3.2 21.4 3750 0.2 2.1 0.2 3.7 22.2 4000 0.2 2.4 0.2 4.2 23.0 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 92 20170253.00.WL Section 3 System Head Curve of Jet Aeration - Equalization Basin CA Old Pipe System Head Characteristics Diameter (in) 16 16 Length (ft) 33 33 C 110 110 Sum K 3.75 6.6 Old Pipe Duty Point(s) Q (gpm) Hf Hm Hf Hm TDH 2800 0.2 1.2 0.2 2.4 19.9 Old Pipe System Head Q (gpm) Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 16.0 250 0.0 0.0 0.0 0.1 16.1 500 0.0 0.0 0.0 0.1 16.2 750 0.0 0.1 0.0 0.2 16.4 1000 0.0 0.1 0.0 0.4 16.6 1250 0.0 0.2 0.1 0.5 16.9 1500 0.1 0.3 0.1 0.8 17.2 1750 0.1 0.5 0.1 1.0 17.6 2000 0.1 0.6 0.1 1.3 18.1 2250 0.1 0.8 0.1 1.6 18.6 2500 0.2 0.9 0.2 1.9 19.2 2750 0.2 1.1 0.2 2.3 19.8 3000 0.2 1.3 0.2 2.7 20.5 3250 0.3 1.6 0.3 3.1 21.2 3500 0.3 1.8 0.3 3.6 22.0 3750 0.3 2.1 0.4 4.1 22.8 4000 0.4 2.4 0.4 4.6 23.8 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 93 20170253.00.WL Section 3 System Head Curve Jet Aeration - Oxidation Ditch z Narrative This system head curve models the jet aeration system at the oxidation ditch. This analysis assumes that two of three pumps are running at one time. A curve was developed for new piping and old System Conditions Pumps Off 75.00 ft High Point 75.00 ft Pumps On 75.00 ft Head Req. at Discharge Manifold 19.00 ft Pump Info Manufacturer Gorman Rupp Drive Fixed Model 6500 Speed 999 RPM Flow 1775 gpm Efficiency 85.1 % Head 25 ft Impeller Diameter 12.85 in Motor Size 20 HP NPSHR 10.4 ft Ox. Ditch Jet Aeration Station System Head 50 45 40 w 35 Z 30 v 25 A 20 0 15 E� 10 5 0 Flow Rate (GPM) • Duty Pt 1 • Duty Pt 2 C=140 C=110 Pump 0 500 1000 1500 2000 2500 rr I< Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 94 20170253.00.WL Section 3 System Head Curve Jet Aeration - Oxidation Ditch CA New Pipe System Head Characteristics Diameter (in) 18 12 12 Length (ft) 20.5 8.75 24 C 140 140 140 Sum K 4.75 0.75 8.85 New Pipe Duty Point(s) Q (gpm) Hf Hm Hf Hm Hf Hm TDH 1775 0.1 1.5 0.1 0.3 0.2 3.5 24.5 New Pipe System Head Q (gpm) Hf Hm Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 19.0 200 0.0 0.0 0.0 0.0 0.0 0.0 19.1 400 0.0 0.1 0.0 0.0 0.0 0.2 19.3 600 0.0 0.2 0.0 0.0 0.0 0.4 19.6 800 0.0 0.3 0.0 0.1 0.0 0.7 20.1 1000 0.0 0.5 0.0 0.1 0.1 1.1 20.8 1200 0.0 0.7 0.0 0.1 0.1 1.6 21.5 1400 0.0 0.9 0.0 0.2 0.1 2.2 22.5 1600 0.1 1.2 0.0 0.2 0.1 2.8 23.5 1800 0.1 1.5 0.1 0.3 0.2 3.6 24.7 2000 0.1 1.9 0.1 0.4 0.2 4.4 26.0 2200 0.1 2.3 0.1 0.5 0.2 5.4 27.5 2400 0.1 2.7 0.1 0.5 0.3 6.4 29.1 2600 0.1 3.2 0.1 0.6 0.3 7.5 30.9 2800 0.2 3.7 0.1 0.7 0.4 8.7 32.7 3000 0.2 4.2 0.1 0.8 0.4 10.0 34.8 3200 0.2 4.8 0.2 1.0 0.5 11.3 36.9 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 95 20170253.00.WL Section 3 System Head Curve Jet Aeration - Oxidation Ditch CA Old Pipe System Head Characteristics Diameter (in) 18 12 12 Length (ft) 20.5 8.75 24 C 110 110 110 Sum K 4.75 0.75 8.85 Old Pipe Duty Point(s) Q (gpm) Hf Hm Hf Hm Hf Hm TDH 1775 0.1 1.5 0.1 0.3 0.2 3.5 24.7 Old Pipe System Head Q (gpm) Hf Hm Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 0.0 0.0 19.0 200 0.0 0.0 0.0 0.0 0.0 0.0 19.1 400 0.0 0.1 0.0 0.0 0.0 0.2 19.3 600 0.0 0.2 0.0 0.0 0.0 0.4 19.7 800 0.0 0.3 0.0 0.1 0.1 0.7 20.2 1000 0.0 0.5 0.0 0.1 0.1 1.1 20.8 1200 0.1 0.7 0.0 0.1 0.1 1.6 21.6 1400 0.1 0.9 0.1 0.2 0.2 2.2 22.6 1600 0.1 1.2 0.1 0.2 0.2 2.8 23.6 1800 0.1 1.5 0.1 0.3 0.2 3.6 24.9 2000 0.1 1.9 0.1 0.4 0.3 4.4 26.2 2200 0.2 2.3 0.1 0.5 0.4 5.4 27.7 2400 0.2 2.7 0.2 0.5 0.4 6.4 29.4 2600 0.2 3.2 0.2 0.6 0.5 7.5 31.2 2800 0.2 3.7 0.2 0.7 0.6 8.7 33.1 3000 0.3 4.2 0.2 0.8 0.6 10.0 35.2 3200 0.3 4.8 0.3 1.0 0.7 11.3 37.4 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 96 20170253.00.WL Section 3 System Head Curve of Jet Aeration - Aerobic Digester z Narrative This system head curve models the jet aeration system at the aerobic digesters. A curve was developed for new piping and old piping. System Conditions Digester Invert 58.00 ft High Point 68.00 ft Pumps On 78.00 ft Head Required at Discharge Nozzle 16.00 ft Pump Info Manufacturer Flygt Drive Fixed Model NSY Speed 445 RPM Flow 5860 gpm Efficiency 78 % Head 21.9 ft Impeller Diameter 22.13 in Motor Size 50 HP NPSHR 8.75 ft Digester Jet Aeration Station System Head 50 45 40 35 .o 30 v 25 m A 20 c 15 F� 10 M n rr I< Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 97 20170253.00.WL Section 3 System Head Curve of Jet Aeration - Aerobic Digester CA New Pipe System Head Characteristics Diameter (in) 18 18 Length (ft) 22 30 C 140 140 Sum K 2.25 4.2 New Pipe Duty Point(s) Q (gpm) Hf Hm Hf Hm TDH 5856 0.2 1.9 0.2 3.6 21.9 New Pipe System Head WAS Pumps Q (gpm) Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 16.0 500 0.0 0.0 0.0 0.0 16.0 1000 0.0 0.1 0.0 0.1 16.2 1500 0.0 0.1 0.0 0.2 16.4 2000 0.0 0.2 0.0 0.4 16.7 2500 0.0 0.3 0.1 0.6 17.1 3000 0.1 0.5 0.1 0.9 17.6 3500 0.1 0.7 0.1 1.3 18.1 4000 0.1 0.9 0.1 1.7 18.8 4500 0.1 1.1 0.2 2.1 19.5 5000 0.1 1.4 0.2 2.6 20.3 5500 0.2 1.7 0.2 3.1 21.2 6000 0.2 2.0 0.3 3.7 22.2 6500 0.2 2.3 0.3 4.4 23.2 7000 0.2 2.7 0.3 5.1 24.4 7500 0.3 3.1 0.4 5.8 25.6 8000 0.3 3.6 0.4 6.6 27.0 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 98 20170253.00.WL Section 3 System Head Curve of Jet Aeration - Aerobic Digester CA Old Pipe System Head Characteristics Diameter (in) 18 18 Length (ft) 22 30 C 110 110 Sum K 2.25 4.2 Old Pipe Duty Point(s) Q (gpm) Hf Hm Hf Hm TDH 5750 0.3 1.8 0.4 3.7 22.2 Old Pipe System Head Q (gpm) Hf Hm Hf Hm TDH 0 0.0 0.0 0.0 0.0 16.0 500 0.0 0.0 0.0 0.1 16.1 1000 0.0 0.1 0.0 0.1 16.2 1500 0.0 0.1 0.0 0.3 16.5 2000 0.0 0.2 0.1 0.5 16.8 2500 0.1 0.3 0.1 0.8 17.3 3000 0.1 0.5 0.1 1.1 17.8 3500 0.1 0.7 0.2 1.4 18.4 4000 0.1 0.9 0.2 1.8 19.1 4500 0.2 1.1 0.3 2.3 19.8 5000 0.2 1.4 0.3 2.8 20.7 5500 0.2 1.7 0.4 3.4 21.7 6000 0.3 2.0 0.4 4.0 22.7 6500 0.3 2.3 0.5 4.7 23.8 7000 0.4 2.7 0.6 5.4 25.1 7500 0.4 3.1 0.6 6.2 26.4 8000 0.5 3.6 0.7 7.0 27.7 rr K Wastewater Treatment and Disposal for the City of Southport DICKSON Pane 99 20170253.00.WL System Head Curve �& Diversion PS Narrative A System Head Curve analysis was performed on the existing Diversion Pump Station of the Shallote WWTP. This pump station will convey water from the Mulberry Branch WWTP, and the Shallotte WWTP to the West Brunswick WWTP. This Pump Station was evaluated under two Scenarios. Scenario 1 was to assess the pump capacity assuming the force main had a C value of 140, and no other pumps were pumping through the force main. Scenario 2 assumed a C value of 120, and that 4,124 GPM of flow from other pump stations was also in the FM. Svstem Conditions Pumps Off 56.00 ft High Point 60.50 ft Pumps On 52.00 ft Wet Well Invert 48.00 ft Lag Pump On 57.00 ft Empty WW Static Head 4.50 ft Alarm 58.00 ft Full WW Static Head 8.50 ft Pump Info Manufacturer Fairbanks Morse Drive VFD Model M5436MV Max Speed 1782 RPM Low Flow Duty Point 1950 GPM c 196 ft Max Efficiency 80% Peak Flow Duty Point 3050 GPM @ 104 ft Impeller Diameter 15.2 inches 450 Diversion Pump Station to WBWRF 400 350 300 x 250 200 A 150 0 100 H 50 0 0 1,000 2,000 3,000 4,000 5,000 Flow Rate (GPM) • Duty Pt 1 • Duty Pt 2 C=120 Empty WW Duty Pt 2 C=150 Full WW Pump I< Brunswick Count_}, Shallotte WWTP rDICKSON r - D I C KSO N Pane 100 20170253.00.WL System Head Curve Diversion PS 04 Pkf C�AR9L?Y s G Scenario 1- Clean Pipe, Only Diversion Pumps in Service, Full Wet Well Diameter (in) 10 10 12 24 Length (ft) 15 10 3200 42679 C 140 140 140 140 Sum K 2 4.04 3 100 Pumps On 1 1 1 1 Scenario 1- Clean Pipe, Only Diversion Pumps in Service, Full Wet Well Q (gpm) I Hf Hm I Hf Hm I Hf Hm I Hf Hm I TDH 3050 0.1 0.5 0.1 1.1 56.1 3.5 25.7 7.3 103.5 Scenario 1- Clean Pipe, Only Diversion Pumps in Service, Full Wet Well Discharge Hf Hm Hf Hm Hf Hm Hf Hm TDH Q (gpm) 0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 14.0 250 0.0 0.0 0.0 0.0 0.5 0.0 0.3 0.0 14.9 500 0.0 0.0 0.0 0.0 2.0 0.1 0.9 0.2 17.1 750 0.0 0.0 0.0 0.1 4.2 0.2 1.9 0.4 20.6 1000 0.0 0.1 0.0 0.1 7.1 0.4 3.3 0.8 25.2 1250 0.0 0.1 0.0 0.2 10.8 0.6 4.9 1.2 31.0 1500 0.0 0.1 0.0 0.3 15.1 0.8 6.9 1.8 37.9 1750 0.0 0.2 0.0 0.4 20.1 1.1 9.2 2.4 45.8 2000 0.0 0.2 0.0 0.5 25.7 1.5 11.8 3.1 54.8 2250 0.0 0.3 0.0 0.6 31.9 1.9 14.6 4.0 64.8 2500 0.1 0.4 0.0 0.7 38.8 2.3 17.8 4.9 75.8 2750 0.1 0.4 0.0 0.9 46.3 2.8 21.2 5.9 87.8 3000 0.1 0.5 0.1 1.0 54.4 3.4 24.9 7.0 100.8 3250 0.1 0.6 0.1 1.2 63.1 4.0 28.8 8.3 114.8 3500 0.1 0.7 0.1 1.4 72.3 4.6 33.1 9.6 129.7 3750 0.1 0.8 0.1 1.6 82.2 5.3 37.6 11.0 145.6 4000 0.1 0.9 0.1 1.9 92.6 6.0 42.4 12.5 162.4 4250 0.2 1.0 0.1 2.1 103.6 6.8 47.4 14.1 180.1 4500 0.2 1.2 0.1 2.4 115.1 7.6 52.7 15.8 198.8 4750 0.2 1.3 0.1 2.6 127.2 8.5 58.2 17.6 218.4 5000 0.2 1.4 0.1 2.9 139.9 9.4 64.0 19.5 238.9 I< Brunswick Count_}, Shallotte WWTP r Y Y DICKSON Pane 101 20170253.00.WL System Head Curve Diversion PS 'n4 Pkf��ARfl� $ 3 Scenario 2 - Old Pipe, Other Force Mains Online, Empty Wet Well Diameter (in) 10 10 12 24 Length (ft) 15 10 3200 42679 C 120 120 120 120 Sum K 1 4.04 2 55 Pumps On 1 1 1 1 Scenario 2 - Old Pipe, Other Force Mains Online, Empty Wet Well Discharge Q (gpm) Hf Hm Hf Hm Hf Hm Hf Hm TDH 1950 0.0 0.1 0.0 0.4 32.6 1.0 1 122.0 15.9 196.1 Scenario 2 - Old Pipe, Other Force Mains Online, Empty Wet Well Discharge Hf Hm Hf Hm Hf Hm Hf Hm TDH Q (gpm) 0 0.0 0.0 0.0 0.0 0.0 0.0 59.6 7.3 90.9 250 0.0 0.0 0.0 0.0 0.7 0.0 66.5 8.2 99.5 500 0.0 0.0 0.0 0.0 2.6 0.1 73.7 9.2 109.6 750 0.0 0.0 0.0 0.1 5.6 0.1 81.2 10.2 121.2 1000 0.0 0.0 0.0 0.1 9.5 0.3 89.1 11.3 134.3 1250 0.0 0.0 0.0 0.2 14.3 0.4 97.3 12.4 148.7 1500 0.0 0.1 0.0 0.3 20.1 0.6 105.8 13.6 164.4 1750 0.0 0.1 0.0 0.4 26.7 0.8 114.7 14.8 181.5 2000 0.1 0.1 0.0 0.5 34.2 1.0 123.9 16.1 199.8 2250 0.1 0.1 0.0 0.6 42.5 1.3 133.4 17.5 219.5 2500 0.1 0.2 0.1 0.7 51.6 1.6 143.2 18.9 240.3 2750 0.1 0.2 0.1 0.9 61.6 1.9 153.4 20.3 262.4 3000 0.1 0.3 0.1 1.0 72.3 2.3 163.9 21.8 285.8 3250 0.1 0.3 0.1 1.2 83.9 2.6 174.7 23.4 310.3 3500 0.1 0.4 0.1 1.4 96.2 3.1 185.8 25.0 336.1 3750 0.2 0.4 0.1 1.6 109.3 3.5 197.2 26.7 363.0 4000 0.2 0.5 0.1 1.9 123.1 4.0 209.0 28.4 391.1 4250 0.2 0.5 0.1 2.1 137.8 4.5 221.0 30.2 420.4 4500 0.2 0.6 0.2 2.4 153.1 5.1 233.4 32.0 450.9 4750 0.3 0.7 0.2 2.6 169.2 5.6 246.1 33.9 482.5 5000 0.3 0.7 0.2 2.9 186.1 6.3 259.0 35.8 515.3 Nr - K Brunswick Count_}, Shallotte WWTP WDICKSON Pane 102 20170253.00.WL Section 4 Blower Calculations at EO Basin Narrative Design Calculations to determine the minimum PSI required for the EQ Basin blowers. For these calculations, it is assuming that one blower is providing 450 CFM of air to the EQ Basin at its maximum water level. Design Criteria Air Flow Rate Per Blower 450 CFM Jet Nozzles 11 Air Flow Rate Per Nozzle 41 CFM Pressure Required at Manifold* 7.1 PSI Calculations Eq. Length Total Pressure Drop Pressure Segment Length Diameter Airflow of Fittings Length Per 100 Ft Drop A 108 634 742 6 450 1.50 11.1 Pressure Drop Pressure Drop Pressure Required at Manifold* Min. Blower PSI, Required Recommended Min. PSI 11.1 hlches H2O 0.4 PSI 7.1 PSI 7.5 PSI 8 PSI *Pressure required at manifold is based on conservative design conditions dictated by manufacturer Oft WK /DICKSON Wastewater Treatment and Disposal for the City of Southport Pane 103 20170253.00.WL Section 4 Blower Calculations at Oxidation Ditch Narrative Design Calculations to determine the minimum PSI required for the Oxidation Ditch blowers. For these calculations, it is assuming that two blowers are providing 960 CFM of air to the Oxidation Ditch at its maximum water level. Design Criteria Air Flow Rate Per Blower 480 CFM Jet Nozzles Air Flow Rate Per Nozzle Pressure Required at Manifold* 8 8.0 CFM 7.1 PSI Calculations Eq. Length Total Pressure Drop Pressure Segment Length Diameter Airflow of Fittings Length Per 100 Ft Drop A 12 216 228 8 480 0.31 0.7 B 77 143 220 8 960 1.30 2.9 C 38 67 105 6 480 1.5 1.6 D 4 10 14 6 360 0.80 0.1 E 16 10 26 6 240 0.35 0.1 F 4 55 59 6 120 0.09 0.1 Pressure Drop Pressure Drop Pressure Required at Manifold* Min. Blower PSI, Required Recommended Min. PSI 5.4 Inches H2O 0.2 PSI 7.1 PSI 7.3 PSI 8 PSI 5%WK /DICKSON Wastewater Treatment and Disposal for the City of Southport Pane 104 20170253.00.WL Section 4 Blower Calculations at Aerobic Digester Narrative Design Calculations to determine the minimum PSI required for the Digester blowers. For these calculations, it is assuming that one blower is providing 734 CFM of air to a single digester at its maximum water level. Design Criteria Air Flow Rate Per Blower 580 CFM Jet Nozzles 18 Air Flow Rate Per Nozzle 32 CFM Pressure Required at Manifold* 7.1 PSI Calculations Eq. Length Total Pressure Drop Pressure Segment Length Diameter Airflow of Fittings Length Per 100 Ft Drop A 112 477 589 6 580 3.5 20.6 Pressure Drop 20.6 hlches H2O Pressure Drop 0.7 PSI Pressure Required at Manifold* 7.1 PSI Min. Blower PSI, Required 7.8 PSI Recommended Min. PSI 8 PSI PSWKWastewater Treatment and Disposal for the City of Southport DI C KSO N Pane 105 20170253.00.WL C T 3 v U s 45 OA C d J L CU d Q ,LO _ GJ GJ � d L J � C \ L m d O CL O a Ln N Is N ; f6 0 0 +�+ 'n N O H 3 O N O N m m z zw O GJ GJ � +' 7 u m u C. GJ o% a E v = a u 0 v N n v J � N n 0 c J y a cm o Q u > vcm U Q _ ate+ j C O N U 7 rL O OC O £ 2 a .a ; � � � � � > U O_ U w QJ N S ,� f0 v N - O L W '� O Q N L a O N ro OJ p_ O N � > r6 a O u u u u u u u u u 4t N tF tF w \ C !] Q d OC J L L N E C ti 71 k J as � �'k t �a j= y } tr LO 1- 0 3 zi b� ACV NMt}�GN In �6y cp CD17 im U7 L �a. 4707r� C to co lM1 r4L''7ib7 —v7r Qm L J �llO�r�r 11j D7�47❑ 01010 ICjr�NNN N pp W L7 Q N � O -C O_ LJJ M !L6 U a 3 u LL "' O a Q zz v N * * LLQj Q s V co +� d p zz Qj IL :3 Q cc� o M LO O � Q •� � �k "�" O I I M w w d> re)O � O -1 ci O c-I 0) M c l C/1 M 01 1* ci co O O � re)t cn � -4 O O rl O Lr1 Lr1 O oo110v r ti c J aj � II II II II II II II II II II II d N 13 m L fl d in m N Q N N � _ N � J o z c:o Qa i - Ln N H lD � O 7 Qj 'a U a II N U \ �.d N w Q p u La u ~ �, f0 Z LlJ i O_ D t6 U a 3� ro u LL C o p m a a Q v O LL U Ln Qj v Q y O wQj Q L" a 3 � � o L O M O -A-- M N Ln -zt O O Lt1 O cl ^ N rf) <D O 00 \ M 0 0 o Ln Ln o 00 a J � a II a II u u u u u u u u G1 N (C L a - in m 11 N N N � _ _ o z C Q 0_ d' J i L N GENERATOR LOADING - WWTP LOAD TYPE ICONNECTED KVA ICALCULATED KVA LIGHTING 5.4 5.4 RECEPTACLES 9.0 9.0 LARGEST MOTOR 64.0 64.0 OTHER MOTORS 719.0 719.0 DIVERSE MOTORS 271.0 CONTINUOUS 61.9 61.9 NON -CONTINUOUS 11.0 11.0 HEATING / COOLING 50.71 27.0 TOTAL KVA = 897.3 KW @ 80% PF = 717.8 SPECIFIED GENERATOR KW = 1000.0 GENERATOR LOADING - HEADWORKS LOAD TYPE ICONNECTED KVA ICALCULATED KVA LIGHTING 1.0 1.0 RECEPTACLES 1.1 1.1 LARGEST MOTOR 43.2 43.2 OTHER MOTORS 200.0 200.0 DIVERSE MOTORS 98.9 CONTINUOUS 1.9 1.9 NON -CONTINUOUS 5.0 5.0 HEATING / COOLING 8.5 4.2 TOTAL KVA = 256.4 KW @ 80% PF = 205.1 SPECIFIED GENERATOR KW = 250.0 Page 107 Appendix 1 Constants and Equations Equations 10.44 * L * Q1•85 V2 1.49 Friction Headloss = ci.8S D4.865S Minor Headloss = K 2 Q = n ,AR 2/3� 9 K Values - Minor Losses Coefficient for System Head and Hydraulic Profile Development Source Valve Proposed 1 2 3 4 5 6 Butterfly Valve 0.5 1.2 0.4 45 Degree Bend 0.2 0.4 0.4 0.18 0.35 0.4 90 Degree Bend 0.3 0.3 0.9 0.3 0.3 0.75 0.9 Check Valve 2.5 2 2.3 2 2.2 2 2.5 Plug Valve 0.75 0.5 to 1.0 Butterfly Valve 1.2 1.2 0.4 0.4 Tee Straight Run 0.5 0.15 0.2 0.3 0.6 Tee Through Side 1.5 0.8 1 0.75 1 1.8 Cross Straight Run 0.5 0.5 Cross Through Side 0.75 0.75 Reducer d/D = 0.25 0.4 0.43 Reducer d/D = 0.50 0.3 0.33 Reducer d/D = 0.75 0.2 0.18 Entrance Sharp Edge 0.5 0.5 0.5 0.5 0.5 Entrance Protruded 0.8 0.78 0.8 0.8 Exit 1 1 1 1 1 Staff, AWWA. Sizing Water Service Lines and Meters, 2nd Ed. (M22). United States, American Water Works Association, 2011. 2 Larock, Bruce E., et al. Hydraulics of Pipeline Systems. United States, CRC Press, 1999. 3 Ohio Water Environment Association 4 Texas A & M University 5 Kinetic energy factors for specific components of piping systems. Provided by John Berg, Chemical Engineering, University of Washington. 6 Viessmau, Warren, et al. Water supply and pollution control. United Kingdom, Pearson Prentice Hall, 2005. P Y Y K WDICKSQN Page 108 Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL N O O O O O O O O O O O O O O O O O O O O O O O O O 3 w O O O O O O O O O O O O O O O O O O O O O O O O O 0 d to Ln Ln M N N rl rl N 00 M Ln O rl N to N M rl M 0) 00 M 00 00 Ln rl R4 M m I� I- Ln m I� rl rl 00 rl 00 Ln a rl rl N rl rl rl rl rl rl rl rl rl rl rl rl rl N rl rl rl rl rl W to to M O rl M to Ol rl to Ol Ln -:i- to rl 00 I- Ln I- M Ln 00 Rt rl M N N Rt m to 00 M Ln m m to N Ln rl Ln Zi- 00 I, r- N M Ln Ln N 00 Y N N N rl N N N M N N M N N N N N rl rl M N N M N N rl a Q' R N (� � I- lO rl M rl N lO rl to Lf rl Ol l6 rl to l6 rl Ol 4 rl N L6 rl N l6 rl 00 l6 rl M l6 rl to l6 rl M L6 rl M 4 rl Ln LfI rl Ln 4 rl 00 4 rl Rt 4 rl rl lO rl to 4 rl 00 LfI rl n Ln LfI rl N rl rl LfI rl Q. 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Daily 2017 January 83,320,738 2.71 2,687,766 February 71,859,990 1.34 2,566,428 March 78,539,195 2.31 2,533,522 April 87,994,000 8.78 2,933,133 May 87,461,250 4.2 2,821,331 June 86,647,170 4.19 2,888,239 July 115,520,333 3.35 3,726,462 August 113,104,074 14.79 3,648,519 September 109,527,319 8.21 3,650,911 October 90,851,353 9.13 2,930,689 November 85,574,081 1.27 2,852,469 December 81,782,078 4.71 2,638,132 2018 January 86,899,457 5.15 2,803,208 February 77,648,134 1.37 2,773,148 March 70,451,802 2.96 2,272,639 April 91,803,908 5.13 3,060,130 May 106,968,285 9.65 3,450,590 June 104,785,046 5.74 3,492,835 July 148,197,000 16.57 4,780,548 Aug. 160,112,000 4.73 5,164,903 Sept. 139,523,000 42.19 4,650,767 Oct. 116,360,000 3.58 3,753,548 Nov. 115,103,618 5.9 3,836,787 Dec. 131,154,313 8.93 4,230,784 2019 Jan. 119,440,519 3.25 3,852,920 Feb. 89,719,453 1.31 3,204,266 March 99,859,560 3.01 3,221,276 April 105,136,602 5.72 3,504,553 May 101,181,902 0.7 3,263,932 June 116,332,798 7.68 3,877,760 July 144,792,418 8.31 4,670,723 Aug 134,530,932 8.9 4,339,707 Sept 113,496,229 2.82 3,783,208 Oct 98,435,082 4.69 3,175,325 Nov 95,115,935 4.14 3,170,531 Dec 95,161,907 4.76 3,069,739 2020 Jan 95,288,437 7.15 3,073,821 Feb 91,942,673 8.55 3,170,437 March 104,343,727 4.33 3,365,927 April 92,292,720 3.53 3,076,424 May 114,308,901 8.71 3,687,384 June 162,801,099 13.85 5,426,703 July 165,850,443 7.12 5,350,014 Aug 145,341,975 9.25 4,688,451 Sept 134,405,436 9.21 4,480,181 Oct 123,877,443 4.85 3,996,047 Nov 118,768,073 8.68 3,958,936 Dec 109,555,781 3.98 3,534,057 2021 Jan 111,064,182 5.54 3,582,716 Feb 12,746,842 7.83 4,552,444 March 124,256,559 2.52 4,008,276 April 117,117,231 1.54 3,903,908 May 113,630,501 0.64 3,665,500 June 136,838,479 9.22 4,561,283 July 162,447,091 6.67 5,240,229 Aug 168,451,130 13.1 5,433,907 Sept 140,151,031 11.44 4,671,701 ATTACHMENT 9 N EMPPAwd 'op, North Carolina Department of Public Safety Emergency Management Roy Cooper, Governor Erik A. Hooks, Secretary John M. Shirk, CFM, CZO Floodplain Administrator, Brunswick County 75 Government Center Drive Building "I" Bolivia, NC 28422 Michael A. Sprayberry, Executive Director June 22, 2021 Subject: No -Rise Certification for Mulberry Branch Proposed Culvert Project, Brunswick County, North Carolina Dear Mr. Shirk: The North Carolina Department of Public Safety Division of Emergency Management Risk Management National Flood Insurance Program (NCNFIP) staff has reviewed the Engineering No -Rise Certification Study for the proposed culvert crossing Mulberry Branch as part of the City of Southport Wastewater Treatment and Disposal Project in Brunswick County. The study was prepared Marc T. Horstman, P.E., with W.K. Dickson & Co., Inc. The report is dated March 19, 2019 and was received in this office on June 1, 2021. Based on the information provided, the NCNFIP review indicates the report meets the requirements of the Federal Emergency Management Agency's (FEMA) guidance for a no -rise certification. The NCNFIP finds no objection to the conclusion of no increase in base flood elevation or floodway elevation as contained in the report. The No -Rise Certification Study is used to measure impacts due to the proposed development. It should not be used to establish base flood elevations. A floodplain development permit will be required prior to starting work. If you have any questions or concerns with the items herein, please feel free to contact Jintao Wen at (919) 825-2317, by email at jintao.wenkncdps.gov or at the address shown on the footer of this document. MAILING ADDRESS: 4218 Mail Service Center Raleigh NC 27699-4218 www.ncdps.gov www.ncfloodmaps.com NORTH CAROLINA RM OFFICE LOCATION: 4105 Reedy Creek Road Raleigh, NC 27607 Telephone: (919) 825-2341 Fax: (919) 825-0408 An Equal Opportunity Employer June 22, 2021 Page 2 of 2 Sincerely, Jintao Wen, Ph.D., P.E. NC State NFIP Engineer Emergency Management cc: Eryn Futral, CFM, CZO, NC NFIP Eastern Branch Planner Steve Garrett, CFM, NC State NFIP Coordinator ATTACHMENT 10 Dewberry® DRAFT TECHNICAL MEMORANDUM DATE: April 5, 2021 TO: Donald Dixon, Brunswick County Tim Webb, Brunswick County FROM: Ryan Ames, Larry Mitchell SUBJECT: Phase II Biosolids Study (DRAFT) Message On Behalf of Brunswick County (County), Dewberry Engineers (Dewberry) developed a conceptual design and budgetary opinion of cost for one alternative for expansion of county -wide biosolids management system to provide capacity for a 20 year design period. The conceptual design alternative was selected based on discussions with the County during project scope development and consists of the following: • Convey waste activated sludge from the satellite pla West Brunswick Water Reclamation Facility (West Brunswick) via the existing force main % or digestion and dewatering. • Digest all biosolids except waste activated slu e (WAS) the Northeast Brunswick Water Reclamation Facility (Northeast) in the auto th mal a�obic di esters (ATAD) at West Brunswick for production of Class A biosolids. • Construct a biosolids dewatering syste st Brunswick. • Construct a covered biosolids store fact t y at the -County -owned land application site. This technical memorandum describe ur approach, presents model results, describes the conceptual design alternative, and summarizes th'€opinion of probable cost for the selected alternative. BACKGROUND The County owns and operates 6) wastewater treatment plants, each with different biosolids digestion processes. The two (2) largest p ortheast and West Brunswick are equipped with ATAD digestors, which produce Class A biosolids. four (4) smaller satellite facilities have aerated sludge holding or aerobic digestion systems that produce Class B biosolids. According to the County, the digestion facilities at the satellite plants are inadequate, which has resulted in sludge age and treatment capacity limitations. The County's existing gravity sewer, pumping and force main system allows the County to divert wastewater or WAS from the satellite plants to West Brunswick. During 2019, the county implemented an operational strategy of sending WAS from the satellite plants to West Brunswick to optimize wastewater treatment capacity of the satellite plants. Brunswick County desires to continue this as a long-term operational strategy for managing county -wide wastewater and biosolids treatment capacity. However, the presence of WAS in the influent to West Brunswick will contribute to the biochemical oxygen demand (BOD) and nutrient loading to the plant, ultimately using existing wastewater treatment capacity. As part of this project, the County desires to estimate when the combined wastewater and WAS load will exceed 80% of the West Brunswick permitted capacity and require planning for plant expansion. Brunswick County is currently conducting a re -rating study to evaluate the current capacity of West Brunswick. Addition of a dewatering system and biosolids cake storage facility is critical to the County's ongoing biosolids management because the County often has limited capacity to dispose of biosolids during the winter. This leads to a cascading effect on operation of the ATAD system. As biosolids storage capacity fills up, the County cannot move digested biosolids from the ATADs to the Storage Nitrification Denitriftcation Reactor (SNDRTM) tank. This limits the amount of new WAS that can be added to the ATADs, 0'6 PHASE II PRELIMINARY BIOSOLIDS STUDY Dewberry BRUNSWICK COUNTY which makes it difficult to achieve temperatures required for production of Class A biosolids. Once the dewatering system is installed, it will be critical to move biosolids out of the SNDRTM tank so that it can effectively remove ammonia and exocellular polymeric substances that make the biosolids difficult to dewater. Average Annual Growth Rate Analysis The first step in the Phase II Biosolids study was to review and update the growth model developed in the Phase I study. The growth model in the Phase I study assumed wastewater flows and biosolids generation rates would increase in proportion to the County population growth, and that growth is equally distributed throughout the County. The growth rate used in the model was derived from the 2016 Local Water Supply Plan (LWSP). The projected population data in the LWSP was used to calculate an average annual county population growth rate over the period between 2017 and 2030 of 2.8%. The same approach was taken at the beginning of the Phase II study. However, the data in the 2020 LWSP showed a sharp increase in population around the year 2020 followed by a slower growth rate in subsequent years. Based on the 2020 LWSP, the average annual growth rate tween 2020 and 2040 is estimated at 0.9%. As a point of comparison, the RFP for the wastewater m r plan scope of work that was issued in January 2021 noted that the North Carolina Office of State B d Management (OSBM) projects that the population of Brunswick County will increase by 44°/ wee 0 and 2040. This equates to an average annual growth rate of 1.8%. Both of these gro rat wou sult in a lower weighted average total population in 2040 than the Phase I model estim en the 0.9% growth rate from the LWSP is applied to the model, the projected annual average wast er flow to West Brunswick would not exceed 80% of the rated plant capacity until 2040. Wh 1.8° �ual average growth rate from the OSBM was applied to the model, the annual average w to West Brunswick would not exceed 80% of the rated plant capacity until 2030. ^her es results seem to be consistent with current observations, and other planning activiti These preliminary results were review wick County personnel, and a decision was made to base the Phase II Biosolids Stu�e o annual average growth rate that was used in Phase I. It was noted that the wastewater ow ra t 45 existing WWTPs could increase at a rate greater than the population growth due to connection of w areas to the collection system, or because areas that will be served by the WWTPs will grow at a gr er rate than the county overall. Evaluation of growth at this level of detail is beyond the scope of this study, but should be considered in the Wastewater Master Plan project. West Brunswick Influent Loading and Biosolids Model Development The current practice of conveying WAS from the satellite plants to West Brunswick via the existing pumping and force main system takes advantage of existing capacity and infrastructure to get the WAS from the satellite plants into the ATAD system at West Brunswick for production of Class A biosolids. However, because the WAS arrives co -mingled with wastewater in the West Brunswick influent, the WAS effectively takes up wastewater treatment capacity. A model was developed under this study to evaluate how WAS and excess wastewater diverted from the satellite plants impacts the capacity of the West Brunswick plant over time. The Phase I model discussed above utilized typical values for wastewater biological oxygen demand (BOD), observed WAS yield, and ATAD biosolids destruction to estimate the amount of raw WAS generated at each plant and the amount of digested biosolids that must be disposed. Data from the biosolids annual report was used to calibrate the model. Then the annual average growth rate was used to extrapolate the wastewater flow rate in the model to estimate the amount of biosolids that will be generated at a 20 year planning horizon. A second model was developed to evaluate the mass and hydraulic loading to West Brunswick on a year by year basis. This model was used to estimate the wastewater loading to West Brunswick from the area DRAFT TECHNICAL MEMORANDUM 1 2 OF 9 0'6 PHASE II PRELIMINARY BIOSOLIDS STUDY Dewberry BRUNSWICK COUNTY served directly by the plant, as well as accounting separately for the excess wastewater and WAS from satellite plants. The model also estimates the growth in each of these sources for each year of the 20-year design period. For each satellite plant, the effective hydraulic treatment capacity was compared to the estimated hydraulic loading to estimate the amount of wastewater diverted to West Brunswick in each year modeled. The effective hydraulic treatment capacity is defined as the practical maximum annual average daily flow that the County would treat at the facility as described below. Table 1 summarizes the permitted capapcity and the effective capacity for each satellite plant. Table 1: Summary of Permitted and Effective Capacities Satellite Plant Name Permitted Capacity (MGD) Effecive Capacity (MGD) Ocean Isle Beach WWTP 1.05 0.34 Carolina Shores WWTP 0.53 0.38 Sea Trail WWTP 0.30 0.20 Shallotte 0.50 0.18 Southport WWTP at Shallotte 0.75 0.56 For Carolina Shores WWTP and Sea Trail WWTP, the approximately 70% of the rated capacity of the plant. T of wastewater treated at these facilities so that future a of the plant's rated hydraulic capacity. The "80% Rule" average daily flow to a WWTP exceeds 80% of itsehuniti an engineering evaluation of their future waste often a threshold for beginning planning a des annual average influent flow was utilized a ctiv ap �L'fal a e daily influent flow in 2020 was o my do of intend to increase the amount I age in uent flow rates do not exceed 80% CCAC 02T.0118) dictates before the annual raulic capacity, "the permittee must submit e1Rt, utilization and disposal needs." This is ansion of a WWTP. Therefore, the current city for these plants. The wastewater flow to the Ocean Isle is highly impacted by the seasonal population. The plant is operated at near capacit t seasonal population is high, and operated well below capacity when the seasonal population W. reYore, even though the annual average daily flow is less than 40% of the rated capacity of it nt, it s used as the effective capacity for modeling purposes because the annual loading to th not expected to be increased. Similarly, the existing Shallotte WWTP is a facultative lagoon whic ough it is rated for 0.5 million gallons per day (MGD), it sometimes struggles to meet permit limits. Therefore, annual loading to the plant is not expected to be increased and the current annual average daily flow was used as the effective capacity. Brunswick County is currently constructing a new WWTP located on the site of the existing Shallotte WWTP which will serve the Southport area. The plant will have a capacity of 0.75 MGD and is expected to come online in 2022. The plant will receive wastewater from the force main system and is intended to provide capacity for wastewater that is currently pumped from Southport to West Brunswick. However, the County has indicated that the plant will be used to treat excess wastewater pumped form other satellite plants as well and will be operated at approximately 75% of its capacity shortly after it is brought on line. For the purposes of the West Brunswick loading model, beginning in 2022, the excess flow from the satellite plants that is pumped to West Brunswick will be reduced by 0.56 MGD to account for operation of the Southport WWTP at Shallotte. The 2020 Wastewater Annual report provides data for the amount of wastewater treated at each satellite plant, and the amount of wastewater diverted from each satellite plant to West Brunswick. For modeling purposes, the treated flow and diverted flow were combined to represent the total wastewater flow associated with the satellite plant. This was expressed as an annual average daily flow. If the total flow is greater than the effective hydraulic treatment capacity of the satellite plant, then the capacity is subtracted from the total flow to estimate the flow diverted to West Brunswick. DRAFT TECHNICAL MEMORANDUM 1 3 OF 9 0'6 PHASE II PRELIMINARY BIOSOLIDS STUDY Dewberry BRUNSWICK COUNTY The amount of wastewater that West Brunswick receives from areas served directly by the plant was estimated by subtracting the 2020 diverted flow and WAS flow from the satellite plants from the annual average daily flow to West Brunswick based on the 2020 annual report. The remaining flow is referred to as the "base flow" in the model. The growth rate was then applied to the 2020 base flow to estimate increase in base flow over the model period. The WAS flow and loading from each satellite plant was estimated based on WAS yield for each plant. The wastewater strength was assumed to be the same for each plant and was based on operational data provided by the County for West Brunswick. The operational data included a daily measurement of influent chemical oxygen demand (COD). The average influent COD for 2020 was 366 mg/L. The amount of raw WAS generated by each WWTP was estimated by multiplying the mass of influent COD treated by an estimated observed yield. The observed yield (Yobs) was estimated based on an assumed solids retention time (SRT) of 30 days for each plant and typical published values for yield, rate of decay and fraction of cell debris. The estimated observed yield used in the model is 0.31 lb WAS / lb COD. The WAS volume from each satellite plant was estimated based on a clarifier underdr in concentration of 8,000 mg/L total suspended solids (TSS). 11 The impact of the WAS and the diverted satellite plant waffwater flovVn the capacity of West Brunswick was evaluated by plotting the estimated loading vs. tirrie. As discussed above, the "80% Rule" is Ao wresultsThe %based on the hydraulic loading, at which action must be taken to evaluate capacitstewater treatment facility. The model was used to estimate when the hydraulic Ioadmay exceed 80% of the permitted flow and the impact of the WAS and diverted ser on the hydraulic loading. Figure 1 is a graphical representation of the hydra figure shows: IN 1111111111111PNOW • If the West Brunswick V ruing only the wastewater from its base area, the model estimates that it would mot excel 8 0 of its hydraulic capacity until approximately 2040. • The excess wastewaterYflofroinm ed from the satellite plants ranges from 14% to 28% for the total influent flow to Westk over the 20-year period from 2020 to 2040 that was modeled. That additionathe satellite plants will cause West Brunswick to exceed 80% of its hydraulic capacity nine (9) years earlier, in 2031. • The estimated WAS flow is expected to be less than 1 % of the total flow to West Brunswick over the period modeled. On a flow basis, utilization of the force main system to convey WAS to West Brunswick is not expected to significantly impact the hydraulic loading to West Brunswick. However, the biological oxygen demand of the WAS is much higher than typical domestic wastewater, therefore the impact on the mass loading was also evaluated. It is assumed that the wastewater composition of diverted flow is the same as the West Brunswick WWTP base flow. Therefore, the mass loading analysis for the base flow and the satellite flow is proportional to the hydraulic analysis. For purposes of this analysis the mass loading capacity of West Brunswick was estimated to be 18,300 Ibs of COD per day based on the 2020 average influent COD concentration of 366 mg/L and the current permitted flow of 6.0 MGD. Although there is not a regulatory requirement to take action when the mass loading reaches a particular level, the point at which the COD mass loading may exceed 80% of the COD mass capacity was estimated for purposes of comparison. Figure 2 is a graphical representation of the COD mass loading model results. The figure shows: • If the West Brunswick WWTP were treating only base flow wastewater it would not exceed 80% of its mass loading capacity until approximately 2040. DRAFT TECHNICAL MEMORANDUM 1 4 OF 9 0'6 PHASE II PRELIMINARY BIOSOLIDS STUDY Dewberry BRUNSWICK COUNTY • Additional flow from the satellite plants will cause the West Brunswick WWTP to exceed 80% of its mass loading capacity in 2031 • The estimated COD load due to the WAS from the satellite plants ranges between 9% and 16% of the total load to West Brunswick over the 20-year model period. Due to this loading contribution, the model estimates that 80% of the COD mass loading capacity will be exceeded by approximately 2028, three years earlier than without the WAS loading. While exceeding 80% of the plants COD treatment capacity does not trigger a regulatory requirement for expansion like hydraulic loading, it could be an indicator of a point when the plant could experience difficulty meeting permit limits. It should be noted that this evaluation is based on COD loading only, and the nutrients (nitrogen and phosphorus) associated with the WAS may have a significant impact on the WWTP capacity to meet permitted nutrient limits. A more detailed evaluation of the impact of WAS on the West Brunswick WWTP should be considered in the re -rating study. The model was also used to estimate the amount of Class A biosolids produced by the system. The total WAS produced by West Brunswick was estimated by the same me od used to estimate the satellite plant WAS, described above, based on the total COD loading to Brunswick. The amount of Class A biosolids was estimated from the WAS, assuming the total reduced by 45%, which is a typical destruction value for an ATAD process. The mass of wke./.BE; s cake produced was estimated by assuming that the Class A biosolids can be dewatered70 oli se studies provided by Thermal Process, the manufacturer of the ATADs in service runsw ck, claim that 25% solids can be achieved. The volume of cake solids produced was a by assuming a bulk density of the cake solids of 50 pounds per cubic foot (pcf). Figure raepresentation of the biosolids generation model results. The figure shows: • Approximately 1.4 million pound �� Wlls produced currently, and approximately 2.5 million pounds will be produced in 20 JL • The County may realize a . i I InitllaTffrop in the mass of biosolids to be disposed. The mass of biosolids in the mod I sed on the actual mass of biosolids disposed per the 2020 annual reports for CI an s biosolids. The estimated total solids destruction rate the ATAD is currently achi is ut 20%. • Once optimized, the ATAD produce approximately 0.8 million pounds (dry weight) of Class A biosolids per year under current loading, and approximately 1.4 million pounds (dry weight) in 2040. • If the resulting Class A biosolids are dewatered to 25% solids, the system will produce 64,000 cubic feet of biosolids per year under current loading and approximately 110,000 cubic feet in 2040. Existing ATAD Capacity Evaluation The existing ATAD system at West Brunswick WWTP consists of 4 ATAD tanks and one SNDRTM tank. The ATAD reactors are 40 feet in diameter and typically operate at a sidewater depth of 14 feet, for a total operating volume of approximately 263,000 gallons. The SNDRTM tank is 70 feet in diameter and operates at a sidewater depth of 14 feet, for a total volume of approximately 415,000 gallons. Thermal Process, the manufacturer of the ATADs in service at West Brunswick, was contacted to discuss typical design loading criteria for purposes of evaluating the capacity of the existing ATAD system. Thermal Process recommended that the capacity of the ATADs should be evaluated based on a 12 day hydraulic retention time (HRT), assuming the influent solids are pre -thickened to 5% solids. Based on these criteria two of the existing ATADs would have capacity to digest a raw WAS load of approximately 9,150 Ibs/day (dry weight). This is approximately 30% more capacity than the estimated WAS generation for the 20 year projection of 6,830 Ibs/day dry solids . Therefore, the preliminary model results indicate that two of the four existing ATAD units provides adequate digestion capacity to meet the DRAFT TECHNICAL MEMORANDUM 1 6 OF 9 0'6 PHASE II PRELIMINARY BIOSOLIDS STUDY Dewberry BRUNSWICK COUNTY projected 20 year loading. The remaining two ATAD units could be used for liquid sludge storage and process redundancy. The SNDRTM tank serves several functions in the ATAD process. One function is to reduce the temperature of the digested biosolids following treatment in the ATAD. Another function is to provide capacity for mesophilic bacteria to reduce the ammonia concentration and the exocellular polymeric substances that are released during digestion. Both of these help to improve the dewaterability of ATAD sludge. Therefore, it is critical for the SNDRTM tank to function properly so that the proposed dewatering process can operate as efficiently as possible. Thermal Process recommended an SNDRTM capacity of 10 days HRT if adequate heat exchange capacity is available. At the 20-year estimated biosolids production, the existing SNDRTM tank would have an estimated HRT of 22 days, therefore the SNDRTM should have adequate capacity to process the ATAD biosolids during the proposed 20-year design period. Based on discussions with Thermal Process an allowance for additional heat exchange capacity is included in the conceptual design and budgetary cost opinion. It should also be noted that aeration, mixing and pumping capacities of the ATAD system were not reviewed in detail during this study and are assumed to be ade These should be reviewed in detail during subsequent phases or the biosolids program. Brunswick County is in the process of conducting a re-ra study on, e, West Brunswick WWTP with the intent of justifying that the actual capacity of the WWTP. a reatter than Me current rated capacity of 6 MGD. One potential strategy for increasing the mass treatment capacity of the WWTP would be to operate it at a lower SRT, which would result in a higher obstved yield and also reduce the oxygen demand on the aeration equipment. The existing ATADs woulcapacity to digest the additional sludge, thereby effectively using the excess ATAD capacity to hereat additional wastewater. This should be reviewed and modeled in more detail in the re-rating6tudy. The raw WAS is currently thickened by 4�iec �elt thickeners (GBT) prior to being pumped to the existing ATADs. The existing G Ts are1 meter wide. If the WAS from the clarifier underdrain is directed to the GBT at a conc ratile 0 mg/L, and the GBTs are operated 8 hours per day, the loading rate to the GBTs at the 20-yed load would be approximately 125 gpm per meter. Typical published loading rates for GB een 100 and 250 gpm/meter. Therefore, it appears that the existing GBTs have adequate cahicken the 20-year projected sludge load. No additional pre- ATAD thickeners are included in the onceptual design. Basis of Design and Conceptual Design for Biosolids Process Improvements The biosolids dewatering system is to consist of the following: • Pumps to convey digested biosolids from the SNDRTM tank to the dewatering process • A pre-dewatering thickener • Transfer pumps to convey thickened sludge to the dewatering equipment • A centrifuge • Centrate recycle pumps • Ferrous sulfate storage and dosing system. • Polymer feed system • Covered cake storage facility with concrete floor and push walls DRAFT TECHNICAL MEMORANDUM 1 6 OF 9 0'6 PHASE II PRELIMINARY BIOSOLIDS STUDY Dewberry BRUNSWICK COUNTY For the purposes of the conceptual design and budgetary estimate, the equipment has been sized based on operation of the dewatering system 8 hours per day, 4 days per week. The conceptual design is based on phased construction of the system. The system is intended to have one thickener and one centrifuge initially with room to add a second thickener and centrifuge in the future. The cake storage facility would also be constructed in two phases. During the first phase, the system will not have redundant capacity installed. If the system is offline for maintenance, the County will have options to dispose of biosolids as Class A liquid, or temporarily hold liquid biosolids in the extra ATAD tanks. The design operating schedule includes flexibility that additional days or shifts can be added to process stored biosolids and accommodate initial phases of growth. When the second thickener and centrifuge are added in the second phase of construction, if a piece of equipment is offline for maintenance the remaining train can be operated additional days and/or shifts to maintain dewatering capacity. Storage or disposal of liquid biosolids will also be options for flexibility in managing the biosolids. The digested solids transfer pumps will consist of one pump to feed each dewatering train and an installed spare that can feed either train. The pumps will be progressive c type with a capacity of 50 gpm. The pumps will be driven by motors equipped with a variable freq drive to allow flow rate adjustments to the dewatering system. The dewatering system will include a ferrous sulf t�dos g syst for biosolids conditioning and phosphorus removal prior to dewatering. During diges fhe ATAD, a large amount of phosphorus is released from the biosolids. The phosphorus c nterfe ith dewatering of the biosolids, and would contribute to the phosphorus loading at the head nt in ecycle streams. Therefore, ferrous sulfate will be dosed into the SNDRTM tank effluent prio ckening to precipitate phosphorous. The ferrous sulfate system has been designed base sin o molar equivalents for the amount of phosphorus associated with the digested biomass hi 90 hosphorus removal. Based on this, the ferrous sulfate em will use approximately 220 gallons of 42% ferrous sulfate solution per operating day and ns, and approximately 460 gallons per operating day under 20 year design conditions. T rous ate system will consist of two, 5,000-gallon double walled HDPE chemical storage tanks, and two hr metering pumps. For construction phasing, one ferrous sulfate tank would be installed initially an ould be installed in the future. The conceptual design includes a rotary drum thickener to thicken digested biosolids prior to dewatering. Case studies by Thermal Process recommend pre -thickening ATAD digested biosolids to approximately 5% prior to dewatering in a centrifuge improves dewatering performance. A rotary drum thickener (RDT) was selected for this process based on Brunswick County operator experience with RDTs and other thickening equipment. The conceptual design is based on one RDT installed initially and one in the future. The RDT will have a capacity to thicken 50 gpm of 2.75% solids to 5% prior to dewatering in the centrifuge. Polymer will be added to the sludge prior to the centrifuge. The polymer feed system is designed to dose up to 20 Ibs of active polymer per dry ton of solids. It is assumed neat, 40% emulsion polymer will be dosed from totes into an automated polymer dilution and dosing system. The estimated polymer usage rate will be approximately 45 Ibs per operating day under existing conditions and approximately 90 Ibs per operating day under 20 year design conditions. This equates to 13 gallons per day of 40% polymer emulsion under current conditions and 27 gallons per day under 20-year design conditions. At this rate a 30-day supply of polymer under future conditions would be less than 500 gallons. Therefore, it is assumed that polymer will be stored and fed from totes. The conceptual design is based on utilizing a centrifuge for biosolids dewatering. Based on conversations with Thermal Process, a centrifuge is commonly used for dewatering ATAD digested biosolids. As described above, the conceptual design is based on installing one centrifuge for current conditions and a DRAFT TECHNICAL MEMORANDUM 1 7 OF 9 0'6 PHASE II PRELIMINARY BIOSOLIDS STUDY Dewberry BRUNSWICK COUNTY second one in the future for the 20-year design condition. Thickened biosolids will enter the centrifuge at 5% solids and be combined with polymer. The design loading rate for the centrifuge will be approximately 25 gallons per minute, or 600 Ibs of biosolids per hour. The centrifuge is expected to produce a cake with a solids concentration of approximately 25%. Assuming that the bulk density of the cake is 50 Ibs/cf, approximately 15 cubic yards of cake solids will be generated per operating day under initial conditions and 30 cubic yards per operating day under 20-year design conditions. The conceptual design is based on installation of the dewatering equipment in a new 2,500 square foot concrete masonry building. The size of the building is intended to account for housing both the first and second phase of dewatering equipment. The polymer and ferrous sulfate equipment would be housed in the building and the ferrous sulfate storage tanks would be located outside. The layout of a centrifuge process must account for adequate space for removal of the centrifuge rotating assembly. The size of the building accounts for this space. The centrifuges can be configured to discharge cake solids to conveying equipment or installed on a mezzanine to discharge directly to trucks or roll off containers. An allowance has been included in the conceptual opinion of probable project cost to account for either alternative. The final arrangement and associated equipment can be selected durin detailed design. The cake solids storage facility would be constructed at the 25 land application area that is currently being developed on County -owned land. The cake storage lit uId be an open structure with a pre- engineered steel frame and roof. The facility would h�ye a concr perating floor suitable for heavy equipment traffic. The facility would be partially enclosA Cast in p ce, reinforced concrete knee wall on three sides. It is assumed that the knee wall would be 5tall to facilitate piling biosolids to a depth of 4 feet. Assuming the facility is to provide one year of storapacity, approximately 18,000 square feet would be constructed for current conditions and an additiona000 square feet would be constructed for the 20-year design condition. An opinion of probable project cost ha UUVIRM ed for the conceptual design described above. Conceptual cost data is summaja . The cost was developed based on budgetary vendor quotes for major equipment, she cost data, and historical cost data from similar projects. Costs are broken into two groups. 'Went costs and auxiliary items. The equipment costs obtained from vendors do not include installs , therefore these costs are totaled separately and factors are applied for freight, installation, piping, electrical and controls costs. The costs for auxiliary items include installation in the unit cost and would not be subject to the other multipliers that are applied to the equipment costs. Multipliers for contractor overhead and profit and general conditions are applied to a subtotal of the factored equipment costs (referred to as "Total Installed Process Equipment Cost" [TIPEC]) and the auxiliary costs. General conditions are based an assumed construction duration of 16 months. A contingency of 40% is then applied to the subsequent subtotal. A contingency of 40% is consistent the Association for the Advancement of Cost Engineering (AACE) guidance for a Class 4 study or feasibility level design development. Engineering and permitting costs associated with the project are estimated as 10% of the cost following contingency. The total opinion of probable project cost is $5.4 million DRAFT TECHNICAL MEMORANDUM 1 8 OF 9 '6 PHASE II PRELIMINARY BIOSOLIDS STUDY I' Dewberry BRUNSWICK COUNTY Attachments: 1. Figure 1: Projected Hydraulic Loading at the West Brunswick WRF 2. Figure 2: Projected COD Mass Loading at the West Brunswick WRF 3. Figure 3: Projected Biosolids Generation at the West Brunswick WRF 4. Table 2: Opinion of Probable Project Cost DRAFT TECHNICAL MEMORANDUM 1 9 OF 9 I I I I I I I I I I I I O O O O O O O O O n W Ln I I I I I I I t I I I I Y fu Q fu i+ �0 3 Y o V LL 3 ' 3 a n o i f0 3 3 LL a o o v v m fu IA f0 W c 00 m N N O O O O O O a m (pdS) mol j 0 Ln a O N O a O N Ln m O N Ln N O N O N O N Ln O N 4 Ln O U Y O V O m L LU m Ln Q 2 a Ph lw PQ �ii LL U N C L m a--+ N Q� Q� a--+ m O J N N fC� G r) O U Q) a--+ U 4J O L N LJJ D _Q LL O O O O O Ln O Ln O Ln N N ci ci (Aep/Sql) 40D Ln O N O O N Ln m O N O L O U1 N > Ln N O N O N O N Ln O N O .O O m cu Ca d ge'rew RO O O 0 O O O Ln m ci ci ci O O O O O O O O O W Ln �T (aeaA / laa; :)Iqn:)) awnlOA 0 0 0 O O O O O O Ol Il In o w In Q N O Ln O - � O O Vn Y m m Y m (aeaA/sql) 145laM 0 0 O O O O m m I 0 O N O a O N Ln m O N O L O U1 N > I Ln 0 N a A OW PROCESS FLOW LEGEND: EXISTING EXISTING THICKENER PROPOSED - - - PROCESS RETURN ��DO- FLOW DIRECTION BLOWER ��® EXISTING PUMP ATAD TANKS 1 3 !1: j 3 ® MIXER EXISTING SNDR TANK FERRIC CHLORIDE TANK ATAD = AUiO THERMAL AEROBIC DIGESTERS SNDR = STORAGE NITRIFICATION DENITRIFICATION REACTORS THICKENER ------ RECYCLE —� TO HEAD SURGE TANK ; OF WWTP r- I I I I POLYMER ® CENTRIFUGE --� TOTE POLYMER MAKE DOWN SYSTEM NOTES: 1. COULD ALSO BE CONFIGURED WITH CENTRIFUGE LOCATED ON A MEZZANINE SO THAT SOLIDS FALL DIRECTLY INTO A TRUCK OR ROLL OFF BOX. SCREW CONVEYOR (1) CAKE SOLIDS TO COVERED TRUCK OR ROLL OFF BOX STORAGE SITE DRAB Iffe ® DATE TITLE SHEET NO. 620M, Dewberry PROCESS FLOW �'8'' 04/05/2021 DIAGRAM Dewberry Engineers Inc. 2610 WYCLIFF ROAD PROJ. NO. PROJECTSUITE I G 4 ALEIG RALEIGH, NC 27607 PHASE II BIOSOLIDS STUDY PHONE: 919.89,2.3 9 FAX: 919.881.9923 50132283 BRUNSWICK COUNTY TABLE 2 OPINION OF PROBABLE PROJECT COST BRUNSWICK COUNTY BIOSOLIDS PHASE II STUDY Item Description Unit -city Unit Cost Total 1.0 Equipment 1.01 ATAD Heat Exchanger and misc improvements EA 1 $ 150,000 $ 150,000 1.02 Post ATAD biosolids transfer pumps (50 gpm progressive cavity) EA 3 $ 12,000 $ 36,000 1.03 Post ATAD Thickener EA 1 $ 125,000 $ 125,000 1.04 Post ATAD Ferric Chloride (?) dosing for P removal EA 1 $ 18,900 $ 18,900 1.05 Ferric Sulfate Tank (5,000 gallon double walled HDPE) EA 2 $ 20,000 $ 40,000 1.06 Post ATAD Polymer System EA 1 $ 56,000 $ 56,000 1.07 Post thickener biosolids transfer pumps(20 gpm progressive cavity) EA 3 $ 10,000 $ 30,000 1.08 Centrifuge EA 1 $ 252,000 $ 252,000 1.09 Conveyors or elevated support EA 1 $ 105,000 $ 105,000 1.10 Recycle Surge Tank- 1,000 gallons, HDPE EA 1 $ 2,000 $ 2,000 1.11 Recycle Pumps- 75 gpm, end suction EA 2 $ 3,000 $ 6,000 TOTAL PROCESS EQUIPMENT COST $ 820,900 2.0 Auxiliary Items (installed) 2.01 Cake Sludge Storage Concrete Floor Cy 695 $ 500 $ 348,000 2.02 Cake Biosolids Storage Knee Wall Cy 76 $ 750 $ 57,000 2.03 Cake Biosolids Storage Roof SF 18,750 $ 9 $ 169,000 2.04 Centrifuge Building - concrete masonry SF 2,500 $ 275 $ 688,000 2.05 Site work allowance for centrifuge building site EA 1 $ 50,000 $ 50,000 2.06 Site work allowance for dewatered biosolids storage facility EA 1 $ 50,000 $ 50,000 TOTAL AUXILIARY ITEMS INSTALLED COST $ 1,362,000 3.0 Project Capital Casts 3.01 TOTAL PROCESS EQUIPMENT COST (TPEC) $ 820,900 3.02 Sales Tax 0.0% of TPEC $ - 3.03 Freight 1.0% of TPEC $ 8,000 3.04 Equipment Installation Allowance 40% of TPEC $ 328,000 3.05 Piping Allowance 25% of TPEC $ 205,000 3.06 Electrical, Instrumentation and Contrgt 25% of TPEC $ 205,000 3.07 TOTAL INSTALLED PROCESS EQUIPMENT COST (TIPEC) $ 1,567,000 3.08 Installed Auxiliary Items Cost IS n 2.0) $ 1,362,000 3.09 $ 2,929,000 3.10 <bI Contractor O erhead at 10% $290,000 3.11 Contractor�eneral s Month 16 $ 22,500 $ 360,000 3.12 Val $ 3,579,000 3.13 Contingency 40% $ 1,432,000 3.14 FIXED CAPITAL COST ESTIMATE: $ 5,011,000 3.15 meerm and Permitting 10.0% $ 501,000 TOTAL OPINION OF CAPITAL COST: $ 5,500,000 NOTES AND ASSUMPTIONS 1. Assumes adequate primary electrical service exisyeeneroator. feet of the site, or that utility will provide if new service is required. 2. Does not include costs for auxilliary power sourc 3. Assumes the project is tax exempt. 4. Assumes minimum soil bearing capacity of 2000 psf; estimate does not include piles or other special foundations. 5 Electrical & controls allowance is intended to cover MCCs, wiring & conduit and basic controls; assumes major electrical equipment such as transformers, generator, SCADA, etc. are covered in building costs. 6. Significant dewatering will not be required for construction of building foundations. PRELIMINARY 4/5/2021 Dewberry` Pg. 1 of 1 ... ATTACHMENT 11 North Carolina Department of Environmental Quality Division of Water Infrastructure BID AND DESIGN DOCUMENT SUBMITTAL CHECKLIST (Form PS-SUBMITTAL-07/18) SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Infrastructure will accept a submittal package for review only if all of the items are provided and the submittal is complete. Failure to submit all of the required items may result in an inability to meet funding deadlines and subsequent loss of funding assurance. B. The submittal shall include a completed copy of this submittal checklist, one copy of plans and specifications, and all supporting documentation and attachments. All supporting information should be submitted bound or placed in a 3-ring binder. C. Check the boxes below to indicate the information is provided and the requirements are met. D. Plans and specifications must be prepared in accordance with North Carolina General Statute 133-1 through 3 and North Carolina General Statute 143-215.1. E. This submittal checklist must be signed by a North Carolina Licensed Professional Engineer. F. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. SECTION 2: CONTACT INFORMATION A. Owner Information Owner Brunswick County Name of Owner's Authorized Representative John Nichols, PE, CPESC Title Public Utility Director Complete mailing address PO Box 249, Bolivia, NC 28422 Telephone number 910-253-2657 Email address John.Nichols@brunswickcountync.gov B. Professional Engineer Information Professional Engineer's name T. Carter Hubard, PE North Carolina Professional Engineer's License No. 24984 Firm name WK Dickson & Co., Inc. Firm License number F-0374 Complete mailing address 300 N. Third Street, Suite 301, Wilmington, NC 28401 Telephone number 910-762-4200 Email address tchubard@wkdickson.com Form PS-SUBMITTAL-07/18 Page 1 SECTION 3: PROJECT INFORMATION A. Project Number: CS370714-03 Project Title: Mulberry Branch Water Reclamation Facility B. Project Description Please provide a full description of the project. This description should be similar or identical to what is imbedded in the Summary of Work section of the specifications. Include all changes to the existing system (demolition, rehabilitation, additions, etc.): Construction of a 0.7S MGD water reclamation facility in Shallotte, North Carolina including the following: influent headworks with two flow monitors for each of two influent force mains (12-inch and 16-inch): Influent DumD station: one 55-foot diameter flow equalization tank; oxidation ditch treatment system; two 3S-foot diameter secondary clarifiers; RAS and WAS pump station; two disc filters; UV disinfection; effluent pump station; one 75-foot aerobic digester; site buildings (RAS/WAS pump building, chemical feed and storage, electrical, and control buildings); septage receiving station; modification and installation of piping and channels to existing Shallotte WWTP lagoons; approx. 3,100 LF of 16-inch influent force main; approx. 2,900 LF of 10- inch headworks force main; approx. 2,600 LF of 8-inch diversion force main; approx. 7,800 LF of 12-inch spray field force main; approx. 7,100 LF 12-inch effluent force main to infiltration basins; three high -rate infiltration basins; approximately 11-acres of effluent spray irrigation system. ® Does the Project design match the Engineering Report/Environmental Information Document (ER/EID) Approval Letter, Categorical Exclusion (CE), Finding of No Significant Impact (FONSI), or issued Record of Decision (ROD)? ® Yes ❑ No. If no, clearly describe any portions of the design that vary from the approved documents and the reasons for the differences. Note: based upon the scope of differences, an Amendment to the ER/EID or CE, FONSI, or ROD may be required. SECTION 4: INFORMATION REQUIRED FOR ALL PROJECT TYPES A. For Wastewater Treatment Plant projects: ® Complete Attachment A, filling out specific information regarding this project B. For Sewer Infrastructure projects: ❑ Complete Attachment B, filling out specific information regarding this project C. For Drinking Water projects: ❑ Complete Attachment C, filling out specific information regarding this project D. Permits ® Provide copies of all permits and/or certifications that are required for this project as identified below. aDoes this Permit match the £ 'o If Not Issued Provide Design Documents for this c a a m 3 ai M a Status and Expected Project as Submitted for Permit/Certification Z a G `n C ¢ Issuance Date Review? In Review: ® ❑ Yes No12/15/21 Authorization to Construct* 9/19/21 CAMA X N/A ❑ Yes ❑ No Form PS-SUBMITTAL-07/18 Page 2 v Does this Permit match the `E o If Not Issued Provide Design Documents for this a 0 a " � cc M a Status and Expected Project as Submitted for Permit/Certification Z a o `^ o a Issuance Date Review? Dam Safety X N/A LJ Yes LJ No NCDOT Encroachment 9/9/2021 In Review: ® Yes ❑ No Agreement 12/15/21 NPDES X N/A ❑ Yes ❑ No Railroad Encroachment ❑ Yes ❑ No X N/A Agreement Sewer Extension* X N/A ❑ Yes ❑ No Soil Erosion and Sediment 8/10/21 9/24/21 ® Yes ❑ No Control Stormwater Management 8/10/21 In Review: ® Yes ❑ No Plan 12/15/21 USCOE/Section 10 X N/A ❑ Yes ❑ No USCOE/Section 404 Permit 7/12/21 9/24/21 ® Yes ❑ No Water Quality Certification 7/16/21 9/28/21 ® Yes ❑ No 401 Other: X N/A ❑ Yes ❑ No *Provide application if not issued as of date of submittal of this package. ❑ If no, clearly describe any portions of the design that vary from the Permit and the reasons for the differences. Note: Based upon the scope of differences, a permit revision may be required. E. Easements ❑ All necessary easements have been acquired. ❑ Easements are not necessary. ® All necessary easements are anticipated to be acquired by 1 15 22 F. Cost Estimate ® For all project components provide a project line -item cost estimate that has been prepared or updated not more than 60 days prior to submittal of this package. This estimate should be at least as detailed as the bid form in the specifications. ❑ Does the project design include any bid alternates? ❑ Yes ® No. ❑ If yes, provide a separate project line -item cost estimate for each bid alternate. G. Compliance with North Carolina General Statutes Chapter 133: Public Works ® Project complies with NC § 133-1 through 4: Public Works, Article 1 - General Provisions. H. Engineering Plans ® Submit one set of detailed plans that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer on each sheet of the engineering drawings. ® Per 21 NCAC 56.1103(a)(6), the name, address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows: FINAL DRAWING — FOR REVIEW PURPOSES ONLY— NOT RELEASED FOR CONSTRUCTION. ® The cover sheet of the plans must contain the Division provided Project Number. Form PS-SUBMITTAL-07/18 Page 3 ® Plans shall include all applicable disciplines needed for bidding and construction of the proposed project. I. ® Engineering Specifications Submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. ® The cover sheet of the specifications must contain the SRF, SRL, SEL, and/or State Grant Project Number. ® A reasonable subsurface investigation must be made available to the contractor. If it is not included in the specifications, the specifications must advise where a copy of the report can be observed. ® Specifications shall include all applicable disciplines needed for bidding and construction of the proposed project. ® Contract duration ❑ Applicable encroachment agreements (NCDOT, railroad, utilities, etc.) ® Advertisement for Bids ® Information for Bidders ® Bid Form ➢ Are portions of the project ineligible for CDBG, SRF, SRL, SEL, and/or State Grant funds? ❑ Yes or ® No. If yes, the bid form must clearly identify and break out separately the eligible and ineligible items. ® Bid Bond ® Agreement ® Payment Bond ® Performance Bond ® Notice of Award with lines for signatures of the Owner and the Contractor (cannot substitute signature by Engineer) ® Notice to Proceed with lines for signature of the Owner and the Contractor (cannot substitute signature by Engineer) ® Change Order Form ® General Conditions ® Special Conditions For SRF and State funded projects only: ® MBE/WBE (DBE) Compliance Supplement Additional for SRF funded projects only: ® Davis -Bacon Specifications ® Wage Determination Schedule ® American Iron and Steel Provisions For CDBG funded projects only: ❑ MBE/WBE Compliance Instruction and Forms ❑ Contractor Table CDBG-I MBE/WBE ❑ Advertisement for Bids ❑ Statement encouraging Historically Underutilized Businesses (HUB) to submit bids/proposals ❑ Statement encouraging Minority/Women Owner Businesses to submit bids/proposals ❑ Section 3 Clause ❑ Contractor's Section 3 Plan Template ❑ Labor Standard provisions ❑ Davis -Bacon Wage Determination ❑ Contract Provisions ❑ Certificate of Eligibility ❑ Employment and Contracting Opportunities Commitment ® Copy of all applicable State and Federal permits included in the specifications Form PS-SUBMITTAL-07/18 Page 4 SECTION 6: SUBMITTAL SIGNATURE I, T. Carter Hubard. PE, as a duly registered Professional Engineer, (Print Name) attest that this submittal package for CS370714-03 (Project Number) Mulberry Branch Water Reclamation Facility (Project Name) is to the best of my knowledge accurate, complete and consistent with the information supplied in the engineering plans, specifications, calculations, and all other supporting documentation for this project including the Engineering Report/Environmental Information Document (ER/EID) Approval Letter, Categorical Exclusion (CE), Finding of No Significant Impact (FONSI), or issued Record of Decision (ROD). Signature: ;•0 yess/o C�2�'�., far_ 7 Date Registration No.: NC 024984 SECTION 7: SUBMITTAL MAILING ADDRESSES -A v----- 4 y �NGINE�� O�qS C. �A��Q Nov 29 2021 1:42 PM THE COMPLETED SUBMITTAL CHECKLIST, PLANS AND SPECIFICATIONS, AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: DIVISION OF WATER INFRASTRUCTURE By U.S. Postal Service By Courier/Special Delivery: 1633 MAIL SERVICE CENTER 512 N. SALISBURY STREET, 8TH FLOOR RALEIGH, NORTH CAROLINA 27699-1633 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 707-9160 Form PS-SUBMITTAL-07/18 Page 5 ATTACHMENT A INFORMATION REQUIRED FOR WASTEWATER TREATMENT PLANT INFRASTRUCTURE PROJECTS (New, Expanding, Replacement, and Rehabilitation) Submit a copy of either the Authorization -to -Construct or the application, if required for the project. A. Engineering Plans ® Plan and profile views and associated details of all modified treatment units including piping, valves, and equipment (pumps, blowers, mixers, diffusers, electrical, etc.) ® Are any modifications proposed that impact the hydraulic profile of the treatment facility? ❑ Yes ® No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1) the NPDES permitted flow with all trains in service and (2) the peak hourly flow with one treatment train removed from service. ® Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? ® Yes ❑ No. If yes, provide the process flow diagram or process flow schematic showing all modified flow paths including aeration, recycle/return, wasting, and chemical feed, with the location of all monitoring and control instruments noted. B. Engineering Specifications ® Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers, electrical, etc.), and instrumentation. ® Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines, and performance testing requirements for equipment. C. Construction Sequence Plan ® Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: 1. Site Work a. Establish and maintain erosion control b. Construct construction entrances as applicable to work area necessary c. Construct vehicle access roads with adequate drainage for construction d. Clearing and grading 2. High Rate Infiltration Basins and Spray Application a. Construct Lyroundwater lowerine outfall level spreader b. Construct Drain outfall c. Stockpile and reuse clean sand for trench backfill d. Construct eroundwater lowering drain e. Bench infiltration basins excavation to allow removal of clav soils to excavation depth without contaminating infiltration basin final grades by traffic across basin. f. Excavate remaining basin dimensions to basin excavation limits and backfill with clean sand. g. Establish vegetation on specified slopes of basin excavation. h. Construct spray application system. Coordinate planting vegetation with startup to provide lagoon effluent for irrigation. 3. Headworks and Eaualization Basin a. Headworks and Eaualization Basin may proceed concurrentiv based upon the Contractor's schedule. As the new headworks and connections into Shallotte WWTF and piping are Form PS-SUBMITTAL-07/18 Page 6 completed, tested and approved by the ENGINER for use, these facilities may be activated for Shallotte wastewater. 4. Lagoon Modifications a. Construct piping modifications for lagoon system. S. Force Mains a. Construct proposed new force mains, spray irrigation, influent and effluent force mains. Complete testing and activate in coordination with completion of other facilities and authorization from ENGINEER. 6. Mulberry Branch Wastewater Treatment FacilitiesWater Reclamation Facility a. Prior to the construction of Mulberry Branch Water Reclamation Facility, the removal of irrigation piping and spray heads related to irrigation spray fields 1a and 1b are to be removed as part of site clearing. Irrigation piping should be capped with concrete blocking. b. Construct the new wastewater treatment site and facilitv may proceed concurrentiv based the Contractor's schedule. 7. Influent Force Main Connection a. New 16-inch force main may be constructed concurrent with other activities but connection to the headworks must be coordinated with the completion of the headworks. b. Connection to the force main on US 17 must be coordinated with the startup of the wastewater treatment and disposal components. 8. Roads a. Pave asphalt roads b. Finish grading and patching of gravel roads. D. Engineering Calculations ® Submit one set of engineering calculations that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. The calculations shall include at a minimum: ® Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. ® Influent pollutant loading demonstrating how the design influent characteristics were determined. ® Pollutant loading for each treatment unit demonstrating how the design effluent concentrations were determined. ® Hydraulic loading for each treatment unit. ® Sizing criteria for each treatment unit and associated equipment (blowers, mixers, pumps, etc.) ® Total dynamic head (TDH) calculations and system curve analysis for each pump specified. ® Buoyancy calculations for all below grade structures. ® Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. Form PS-SUBMITTAL-07/18 Page 7 ATTACHMENT 12 Engineer's Opinion of Probable Cost Item Quantity Unit Unit Cost Cost NCDOT TIP R-5021 Upsize and Capacity Charge 1 LS $7,421,119 $ 7,421,119 Influent FM Force Main 16" PVC Pipe 1,230 LF $ 75 $ 92,250 16" RJDIP Pipe 1,870 LF $ 100 $ 187,000 Connection to Existing FM 1 LS $ 15,000 $ 15,000 16" Air Release Valve Assembly 4 EA $ 5,500 $ 22,000 16" Directional Sore 340 LF $ 275 $ 93,500 16" FM Connection and Check Valve 1 LS $ 100,000 $ 100,000 Headworks Vertical Concrete 150 CY $ 1,200 $ 180,000 Base/Slab Concrete 250 CY $ 600 $ 150,000 Force Main Connection and Connectivity Flowmeters 2 EA $ 10,000 $ 20,000 12" DIP Piping 110 LF $ 120 $ 13,200 Valving 1 LS $ 10,000 $ 10,000 Fittings 1 LS $ 10,000 $ 10,000 V-Port Motor Actuated Valve 1 LS $ 25,000 $ 25,000 Ancillary Sampler 1 LS $ 10,000 $ 10,000 Handrails 310 LF $ 50 $ 15,500 Ladders 2 LS $ 1,000 $ 2,000 Stairs 2 LS $ 25,000 $ 50,000 Davit Crane 1 LS $ 10,000 $ 10,000 Hoist 1 LS $ 2,500 $ 2,500 Grating 700 SF $ 40 $ 28,000 Slide Gates 6 EA $ 10,000 $ 60,000 Odor Control 1 LS $ 70,000 $ 70,000 Screening 1 LS $ 200,000 $ 200,000 Screen, Cover, and Conveyor Grit Removal System 1 LS $ 400,000 $ 400,000 Grit Pumps, 3-inch piping, 4-inch pipining, valves, fittings, Head Cell Y ►► ^K Wastewater Treatment and Disposal for the City of Southport WV IC KSON 20170253.00.WL Engineer's Opinion of Probable Cost Item Site 8" Drain Earthwork Gravel Road Electrical Generator Influent PS Concrete ITP Pumps Air Release Valves Pumps Flow Meter 6" Piping 8" Piping 10" PVC FM 10" RJDIP FM Valving Fittings EQTP Pumps Air Release Valves Pumps Flow Meter 6" Piping 8" Piping Valving Ancillary Hatches Handrails Stairs Electrical Building Quantity Unit Unit Cost 150 LF $ 80 $ 1 LS $ 50,000 $ 420 CY $ 50 $ 1 LS $ 150,000 $ (Part of headworks) 3 LS $ 1,000 $ 3 EA $ 65,000 $ 1 LS $ 8,000 $ 50 LF $ 80 $ 65 LF $ 90 $ 2507 LF $ 50 $ 388 LF $ 75 $ 1 LS $ 25,000 $ 1 LS $ 25,000 $ 3 LS $ 1,000 $ 3 EA $ 60,000 $ 1 LS $ 8,000 $ 50 LF $ 80 $ 400 LF $ 90 $ 1 LS $ 25,000 $ 2 LS $ 5,000 $ 150 LF $ 50 $ 1 LS $ 10,000 $ 120 SF $ 120 $ Cost 12,000 50,000 21,000 150,000 3,000 195,000 8,000 4,000 5,850 125,350 29,100 25,000 25,000 3,000 180,000 8,000 4,000 36,000 25,000 10,000 7,500 10,000 14,400 Y ►► ^K Wastewater Treatment and Disposal for the City of Southport WV IC KSON 20170253.00.WL Engineer's Opinion of Probable Cost Item Equalization Basin Vertical Concrete Base/Slab Concrete Jet Aeration System Blowers 6" Air Piping Platform Manways 12" DIP 8" DIP Oxidation Ditch Vertical Concrete Base/Slab Concrete Mechanical Equipment Slide Gates Platform Aeration Jet Aeration 4" Air Piping 6" Air Piping Blowers Ancillary Handrails Stairs Manways Grating Quantity Unit Unit Cost Cost 200 CY $ 1,200 $ 240,000 130 CY $ 600 $ 78,000 1 LS $ 237,240 $ 237,240 1 LS $ 276,780 $ 276,780 140 LF $ 80 $ 11,200 1 LS $ 50,000 $ 50,000 1 LS $ 7,500 $ 7,500 50 LF $ 130 $ 6,500 35 LF $ 90 $ 3,150 750 CY $ 1,200 $ 900,000 980 CY $ 600 $ 588,000 1 LS $ 355,860 $ 355,860 5 EA $ 10,000 $ 50,000 300 SF $ 250 $ 75,000 1 LS $ 296,550 $ 296,550 320 LF $ 50 $ 16,000 230 LF $ 80 $ 18,400 1 LS $ 395,400 $ 395,400 1,560 LF $ 50 $ 78,000 2 EA $ 30,000 $ 60,000 2 EA $ 7,500 $ 15,000 1,100 SF $ 40 $ 44,000 WaCKSOv Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Engineer's Opinion of Probable Cost Item Clarifiers Vertical Concrete Base/Slab Concrete Mechanical Equipment Aluminum Platform Piping 16" DIP Process Piping 6" Sludge Piping 4" Scum Piping Fittings Man Ways RAS WAS PS Concrete Prefab Building Roll Up Door WAS Pumps RAS Pumps Suction Piping 4-inch DIP 6-inch DIP Fittings RAS Discharge Piping 4-inch DIP 6-inch DIP Fittings Flowmeter WAS Discharge Piping 4-inch DIP 6-inch DIP Fittings Flowmeter Trench Drain 6" Building Drain Quantity Unit Unit Cost 155 CY $ 1,200 $ 215 CY $ 600 $ 1 LS $ 474,480 $ 1 LS $ 118,620 $ 370 LF $ 170 $ 120 LF $ 70 $ 70 LF $ 50 $ 1 LS $ 40,000 $ 2 LS $ 7,500 $ 75 CY $ 600 $ 1 LS $ 120,000 $ 2 LS $ 6,500 $ 1 LS $ 118,620 $ 1 LS $ 197,700 $ 35 LF $ 50 $ 60 LF $ 80 $ 1 LS $ 50,000 $ 120 LF $ 50 $ 211 LF $ 80 $ 1 LS $ 20,000 $ 1 EA $ 8,000 $ 480 LF $ 50 $ 380 LF $ 80 $ 1 LS $ 20,000 $ 1 EA $ 8,000 $ 60 LF $ 50 $ 70 LF $ 80 $ Cost 185,822 129,000 474,480 118,620 62,900 8,400 3,500 40,000 15,000 45,000 120,000 13,000 118,620 197,700 3,000 4,800 50,000 6,000 16,880 20,000 8,000 24,000 30,400 20,000 8,000 3,000 5,600 Y ►► ^K Wastewater Treatment and Disposal for the City of Southport WV IC KSON 20170253.00.WL Engineer's Opinion of Probable Cost Item Filtration Concrete Filter Units Aluminum Platform Piping 6-inch Drain Piping 12-Inch Effluent Piping 16-inch Effluent Piping 24-inch Effluent Piping Disinfection Vertical Concrete Base/Slab Concrete UV Units Awning Slide Gates 24" Effluent Piping Item Effluent PS Vertical Concrete Base/Slab Concrete Sampler Hatch Effluent Pumps Air Release Valves Pumps Flow Meter Fittings NPW Pumps Air Release Valves Pumps Valving Pressure Transmitter Piping 2" Piping 6-inch DIP 8-inch DIP Quantity Unit Unit Cost 15 CY $ 600 $ 1 LS $ 790,800 $ 36 SF $ 250 $ Cost 9,000 790,800 9,000 12 LF $ 80 $ 960 16 LF $ 120 $ 1,920 20 LF $ 180 $ 3,600 75 LF $ 260 $ 19,500 35 CY $ 1,200 $ 42,000 75 CY $ 600 $ 45,000 1 LS $ 600,000 $ 600,000 1 LS $ 30,000 $ 30,000 2 EA $ 10,000 $ 20,000 190 LF $ 270 $ 51,300 Quantity Unit Unit Cost Cost 30 CY $ 1,200 $ 36,000 50 CY $ 600 $ 30,000 1 LS $ 10,000 $ 10,000 1 EA $ 5,000 $ 5,000 3 LS $ 1,000 $ 3,000 3 EA $ 65,000 $ 195,000 1 LS $ 8,000 $ 8,000 1 LS $ 25,000 $ 25,000 3 LS $ 1,000 $ 3,000 1 LS $ 66,000 $ 66,000 1 LS $ 5,000 $ 5,000 1 LS $ 7,500 $ 7,500 900 LF $ 15 $ 13,500 50 LF $ 80 $ 4,000 270 LF $ 90 $ 24,300 ^a CKSO v Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Engineer's Opinion of Probable Cost Item Effluent FM 12" PVC FM 12" RJDIP FM Flowmeters Manhole Meter Vaults Flow Meter Communication System 12" Motor Actuated Gate Valve 12" Air Release Valve Assembly Digesters Vertical Wall Concrete Base/ Slab Concrete Skimmer Aluminum Platform and Stairs Aeration Jet Aeration 6" Air Piping Blowers Transfer PS Pumps 4-inch 6-inch Piping Drain PS and System Concrete Hatches Pumps Air Release Valves Pumps Flow Meter Pump Piping and FM 6-Inch 8 -Inch Valving/Fittings Quantity Unit Unit Cost 6,150 LF $ 50 $ 900 LF $ 75 $ 3 LS $ 12,000 $ 3 EA $ 4,000 $ 1 LS $ 40,000 $ 3 EA $ 7,500 $ 4 EA $ 5,500 $ 240 CY $ 1,200 $ 400 CY $ 600 $ 1 LS $ 79,080 $ 60 SF $ 250 $ 1 LS $ 336,090 $ 130 LF $ 80 $ 1 LS $ 276,780 $ 2 LS $ 60,000 $ 50 LF $ 50 $ 100 LF $ 80 $ 10 CY $ 1,200 $ 1 LS $ 5,000 $ 2 EA $ 1,000 $ 2 EA $ 80,000 $ 1 LS $ 8,000 $ 72 LF $ 80 $ 150 LF $ 90 $ 1 LS $ 15,000 $ Cost 307,500 67,500 36,000 12,000 40,000 22,500 22,000 288,000 240,000 79,080 15,000 336,090 10,400 276,780 120,000 2,500 8,000 12,000 5,000 2,000 160,000 8,000 5,760 13,500 15,000 Y ►► ^K Wastewater Treatment and Disposal for the City of Southport WV IC KSON 20170253.00.WL Engineer's Opinion of Probable Cost Item Diversion FM 8" PVC FM 8" RJDIP FM Site Drainage 8-Inch Piping Manholes Scum PS Concrete Grating Pumps 3-inch Piping 4-inch Piping Fittings Control Building Concrete Structure Doors Roll Up Door HVAC, Plumbing, Windows Finishing Lab Bench Generator Item WWTP Site Sidewalk Gravel Drive Yard Hydrants 6-inch Water Main 1.5-inch Water Service Fire Hydrant Assembly Tap of Water Main Back Flow Preventer Clearing and Grubbing Quantity Unit Unit Cost Cost 2,252 LF $ 45 $ 101,340 281 LF $ 65 $ 18,265 1,000 LF $ 60 $ 60,000 10 EA $ 4,000 $ 40,000 5 CY $ 900 $ 4,500 16 SF $ 40 $ 640 1 LS $ 72,000 $ 72,000 16 LF $ 40 $ 640 40 LF $ 50 $ 2,000 1 LS $ 10,000 $ 10,000 63 CY $ 600 $ 37,800 1 LS $ 180,000 $ 180,000 5 EA $ 5,000 $ 25,000 1 LS $ 6,500 $ 6,500 1 LS $ 75,000 $ 75,000 30 LF $ 700 $ 21,000 1 LS $ 150,000 $ 150,000 Quantity Unit Unit Cost Cost 2760 SF $ 15 $ 41,400 1580 SF $ 50 $ 79,000 9 EA $ 400 $ 3,600 1035 LF $ 25 $ 25,875 345 LF $ 12 $ 4,140 2 EA $ 6,500 $ 13,000 1 LS $ 5,000 $ 5,000 2 LS $ 5,000 $ 10,000 5 AC $ 2,500 $ 12,500 ^a CKSO v Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Engineer's Opinion of Probable Cost Item Lagoon WWTP Basin Modifications Concrete Grating Piping Bypass Pumping Truck Unloading Station Screen Concrete 6" Piping 8" Piping Fittings Gravel Fencing Lagoon Outlet Structure Gate Grating Adapter Coupling Misc Metals Spray Irrigation 12" PVC FM 12" RJDIP FM 6" Piping 10" Piping Spinkler Assemblies Clearing and Grubbing Earthwork 12" Motor Actuated Gate Valve 12" Air Release Valve Assembly Quantity Unit Unit Cost Cost 4 CY $ 1,200 $ 4,800 36 SF $ 40 $ 1,440 540 LF $ 190 $ 102,600 2 WKS $ 20,000 $ 40,000 1 LS $ 50,000 $ 50,000 2 CY $ 600 $ 1,200 20 LF $ 80 $ 1,600 25 LF $ 90 $ 2,250 1 LS $ 1,000 $ 1,000 140 CY $ 50 $ 7,000 100 LF $ 20 $ 2,000 1 LS $ 15,000 $ 15,000 35 SF $ 40 $ 1,387 1 LS $ 7,500 $ 7,500 1 LS $ 15,000 $ 15,000 6916 LF $ 60 $ 414,960 863 LF $ 90 $ 77,670 7350 LF $ 40 $ 294,000 350 LF $ 60 $ 21,000 112 EA $ 300 $ 33,600 12 AC $ 2,500 $ 30,000 1 LS $ 20,000 $ 20,000 1 EA $ 7,500 $ 7,500 4 EA $ 5,500 $ 22,000 ^a CKSO v Wastewater Treatment and Disposal for the City of Southport 20170253.00.WL Engineer's Opinion of Probable Cost Item Quantity Unit Unit Cost Cost High Rate Infiltration Basins Survey Layout 1 LS $ 20,000 $ 20,000 Earthwork Rough Grading 50,000 CY $ 10 $ 500,000 Clearing and Grubbing, Light 30 AC $ 2,500 $ 75,000 Dewatering Elements 10" PVC Ground Lowering Underdrain 8,224 LF $ 60 $ 493,440 1/4" x 1/8" Quartzite Gravel* 5,500 TN $ 80 $ 440,000 Clean Sand Trench Backfill Onsite 10,000 CY $ 12 $ 120,000 Clean Sand Trench Backfill Onsite Borrow 5,000 CY $ 12 $ 60,000 Manholes 13 EA $ 4,000 $ 52,000 Cleanouts 39 EA $ 2,500 $ 97,500 16" PVC Outfall Pipe 425 LF $ 60 $ 25,500 12" PVC Outfall Pipe 425 LF $ 45 $ 19,125 12" Plug Valve 1 EA $ 7,200 $ 7,200 Level Spreader/Outlet Device 2 EA $ 20,000 $ 40,000 Monitoring Wells 14 EA $ 1,000 $ 14,000 Site Work & Piping Prefab Bridge Crossing 1 EA $ 90,000 $ 90,000 Gravel Access Road 4,590 CY $ 55 $ 252,450 Geotextile Fabric under Road 8,840 SY $ 5 $ 44,200 Geogrid under Road in Wetlands 630 SY $ 5 $ 3,150 Electric Linework to HRI Basins 7,000 LF $ 5 $ 35,000 Erosion Control Standard Silt Fence 11,000 LF $ 5 $ 55,000 Diversion Ditch 3,300 LF $ 5 $ 16,500 Sediment Basin 2 EA $ 20,000 $ 40,000 Temporary & Permanent Seeding 30 AC $ 2,000 $ 60,000 Electrical and Instrumentation 1 LS $1,300,000 $ 1,300,000 Site Entrance Gate 2 EA $ 17,000 $ 34,000 Seeding 1 LS $ 8,500 $ 8,500 Erosion and Sediment Control 1 LS $ 30,000 $ 30,000 Misc Sitework 1 LS $ 50,000 $ 50,000 Mobilization (3%) 1 LS $ 557,091 $ 557,091 Estimated Construction Cost $ 26,547,925 Contingency (5%) $ 1,327,396 Total Cost $ 27,875,321 Y ►► ^K Wastewater Treatment and Disposal for the City of Southport WV IC KSON 20170253.00.WL