HomeMy WebLinkAbout960070_Permit (Modification)_20210802State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
Animal Feeding Operations Permit Application Form
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
State General Permit - Existing Animal Waste Operations
1. GENERAL INFORMATION:
1.1 Facility name: James Sutton Farm
1.2 Print Land Owner's name: James Sutton
1.3 Mailing address: 540 Garris Chapel Rd.
City, State: LaGrainge, NC Zip: 28551
Telephone number (include area code): ( 252 ) 559 - 3989
1.4 Physical address: 646 Garris Chapel Rd..
City, State: LaGrange NC Zip: 28551
Telephone number (include area code): ( ) -
1.5 County where facility is located: Lenoir
1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): 646 Garris Chapel Rd
1.7 Farm Manager's name (if different from Land Owner):
1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): Smithfield Hog Production
1.9 Facility's original start-up date: 1994 Date(s) of facility expansion(s) (if applicable):
2. OPERATION INFORMATION:
2.1 Facility number: 96-70
2.2 Operation Description:
Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the
waste management structures were designed.
Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals
❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow
['Feeder to Finish ❑ Non -Layer ❑ Beef Feeder
❑ Farrow to Wean (# sow) ❑ Turkey ❑ Beef Stocker Calf
['Farrow to Feeder (# sow) ❑ Turkey Poults LI Dairy Calf
❑ Farrow to Finish (# sow) ❑ Dairy Heifer
[Wean to Finish (# sow) 3380 ❑ Dry Cow
❑ Gilts ❑ Milk Cow
❑ Boar/Stud
❑ Other Type of Livestock on the farm: No. of Animals:
FORM: AWO-STATE-G-E 1/10/06 Page 1 of 5
2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application
system): 26.54 Required Acreage (as listed in the CAWMP): 26.54
2.4 Number of lagoons: 1 Total Capacity (cubic feet): 600 020 Required Capacity (cubic feet): 576.957
Number of Storage Ponds: Total Capacity (cubic feet): Required Capacity (cubic feet):
2.5 Are subsurface drains present within 100' of any of the application fields? YES or)(circle one)
2.6 Are subsurface drains present in the vicinity or under the waste management system? YES or (circle one)
2.7 Does this facility meet all applicable siting requirements? r NO (circle one)
3. REQUIRED ITEMS CHECKLIST:
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item.
Applicants Initials
3.1 One completed and signed original and two copies of the application for State General Permit -
Animal Waste Operations;
3.2 Three copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is land applied and a county road map with the location of
the facility indicated;
3.3 Three copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility
does not have a CAWMP, it must be completed prior to submittal of a permit application for
animal waste operations.
The CAWMP must include the following components. Some of these components may not have been required at the time
the facility was certified but should be added to the CAWMP for permitting purposes:
3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and
utilized by the facility
3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
3.3.3 A map of every field used for land application
3.3.4 The soil series present on every land application field
3.3.5 The crops grown on every land application field
3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP
3.3.7 The PAN applied to every land application field
3.3.8 The waste application windows for every crop utilized in the WUP
3.3.9 The required NRCS Standard specifications
3.3.10 A site schematic
3.3.11 Emergency Action Plan
3.3.12 Insect Control Checklist with chosen best management practices noted
3.3.13 Odor Control Checklist with chosen best management practices noted
3.3.14 Mortality Control Checklist with the selected method noted
3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site
evaluations, wetland determinations, or hazard classifications that may be applicable to your facility
3.3.16 Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your
submittal. (Composting, waste transfers, etc.)
4. APPLICANT'S CERTIFICATION:
FORM: AWO-STATE-G-E 1/10/06 Page 2 of 5
I, JO_tYle. S 'S._ b h (Land Owner's name listed in question 1.2), attest that
3 .r tS S n "stos
this application for
(Facility name listed in question 1.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application
package will e retumed to m as incomplete.
Signature Date %_ 7-3o - Z I
5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner)
1, (Manager's name listed in question 1.6), attest that this
application for (Facility name listed in question 1.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application
package will be returned as incomplete.
Signature Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
AQUIFER PROTECTION SECTION
ANIMAL FEEDING OPERATIONS UNIT
1636 MAIL SERVICE CENTER
RALEIGH, NORTH CAROLINA 27699-1636
TELEPHONE NUMBER: (919) 733-3221
FAX NUMBER: (919) 715-6048
6. SURFACE WATER CLASSIFICATION:
FORM: AWO-STATE-G-E 1/10/06 Page 3 of 5
This form must be completed by the appropriate DWQ regional office and included as a part of the
project submittal information.
INSTRUCTIONS TO NC PROFESSIONALS:
The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in
which this animal waste management system will be operated must be determined by the appropriate DWQ regional office.
Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6
completed, to the appropriate Division of Water Quality Regional Aquifer Protection Supervisor (see page 6 of 10). At a
minimum, you must include an 8.5" by 11" copy of the portion of a 7.5 minute USGS Topographic Map which shows the
location of this animal waste application system and the downslope surface waters in which they will be located. Identify the
closest downslope surface waters on the attached map copy. Once the regional office has completed the classification,
reincorporate this completed page and the topographic map into the complete application form and submit the
application package.
6.1 Farm Name:
6.2 Name & complete address of engineering fnn:
Telephone number: (
6.3 Name of closest downslope surface waters:
6.4 County(ies) where the animal waste management system and surface waters are located
6.5 Map name and date:
6.6 NC Professional's Seal (If appropriate), Signature, and Date:
TO: REGIONAL AQUIFER PROTECTION SUPERVISOR
Please provide me with the classification of the watershed where this animal waste management facility will be or has been
constructed or field located, as identified on the attached map segment(s):
Name of surface waters:
Classification (as established by the Environmental Management Commission):
Proposed classification, if applicable:
Signature of regional office personnel: Date:
(All attachments must be signed)
FORM: AWO-STATE-G-E 1/10/06 Page 4 of 5
DIVISION OF WATER QUALITY REGIONAL OFFICES (9/05)
Asheville Regional APS Supervisor
2090 U.S. Highway 70
Swannanoa, NC 28778
(828) 296-4500
Fax (828) 299-7043
Avery Macon
Buncombe Madison
Burke McDowell
Caldwell Mitchell
Cherokee Polk
Clay Rutherford
Graham Swain
Haywood Transylvania
Henderson Yancey
Jackson
Fayetteville Regional APS Supervisor
225 Green Street, Suite 714
Fayetteville, NC 28301-5094
(910)486-1541
Fax (910) 486-0707
Anson Moore
Bladen Richmond
Cumberland Robeson
Harnett Sampson
Hoke Scotland
Montgomery
Winston-Salem Regional APS Supervisor
585 Waughtown Street
Winston-Salem, NC 27107
(336) 771-5000
Fax (336) 771-4631
Alamance
Alleghany
Ashe
Caswell
Davidson
Davie
Forsyth
Guilford
Rockingham
Randolph
Stokes
Surry
Watauga
Wilkes
Yadkin
Washington Regional APS Supervisor
943 Washington Square Mall
Washington, NC 27889
(252) 946-6481
Fax (252) 975-3716
Beaufort Jones
Bertie Lenoir
Camden Martin
Chowan Pamlico
Craven Pasquotank
Currituck Perquimans
Dare Pitt
Gates Tyrell
Greene Washington
Hertford Wayne
Hyde
Mooresville Regional APS Supervisor
610 East Center Avenue
Mooresville, NC 28115
(704) 663-1699
Fax (704) 663-6040
Alexander Lincoln
Cabarrus Mecklenburg
Catawba Rowan
Cleveland Stanly
Gaston Union
Iredell
Raleigh Regional APS Supervisor
1628 Mail Service Center
Raleigh, NC 27699-1628
(919) 791-4200
Fax(919)571-4718
Chatham Nash
Durham Northampton
Edgecombe Orange
Franklin Person
Granville Vance
Halifax Wake
Johnston Warren
Lee Wilson
Wilmington Region APS Supervisor
127 Cardinal Drive Extension
Wilmington, NC 28405-3845
(910) 796-7215
Fax (910) 350-2004
Brunswick
Carteret
Columbus
Duplin
New Hanover
Onslow
Pender
FORM: AWO-STATE-G-E 1/10/06
Page 5 of 5
Animal Waste Management Plan Certification
(Please type or print all information that does not require a signature)
General Information:
Name of Farm:
Owner(s) Name: James Sutton
James Sutton Farm
Mailing Address: 540 Garris Chapel Rd. LaGrange, NC 28551
Farm Location: County Farm is located in: Wayne
Facility No: 96-70
Phone No: 252-559-3989
Latitude and Longitude: 35 16' 34" / 77 49' 41" Integrator Murphy Brown
Please attach a copy of a county road map with location identified and described below (Be specific: road
names, directions, milepost, etc.): 646 Garris Chapel Rd. LaGrange, NC
Operation Description:
Type of Swine
Wean to Feeder
0 Feeder to Finish
lI Farrow to Wean
0 Farrow to Feeder
Farrow to Finish
I'✓f Wean to Finish
lI Gifts
Boars
No. of Animals
3380
Acreage Available for Application:
Number of Lagoons / Storage Ponds:
Are subsurface drains present on the farm:
Type of Poultry
n Layer
Pullets
1
No. of Animals
Type of Cattle
0 Dairy
0 Beef
26.54 Required Acreage: 26.54
No. of Animals
Total Capacity: 600,020 Cubic Feet (ft3)
Yes or
No
(please circle one)
If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one)
Owner / Manager Agreement
I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and
maintenance procedures established in the approved animal waste management plan for the farm named above and will implement
these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or
construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the
new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system
to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25 - year,
24 - hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from
lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation
Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know
that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to
implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is
changed) within 60 days of a title transfer.
Name of L-nd Owner
Signature:
Name of ger (if different from owne
Signature:
SLAArn
Date:
Date
AWC -- August 1, 1997 1
Technical Specialist Certification
I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission
pursuant to 15A NCAC 6F .0005. I certify that the animal waste management system for this farm named
above has an animal waste management plan that meets or exceeds standards and specifications of the
Division of Environmental Management (DEM) as specified in 15A NCAC 2H.201 and the USDA -Natural
Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation
Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001.0005. The following elements are
included in the plan as applicable. While each category designates a technical specialist who may sign each
certification (SD, SI, WUP, RC, I), the technical specialist should only certify parts for which they are
technically competent.
ll. Certification of Design
A) Colle ion. Storage, Treatment System
Check appropriate box
Existing facility without retrofit (SD or WUP)
Storage volume is adequate for operation capacity: storage capability consistent with waste
utilization requirements.
O New, expanded or retrofitted facility (SD)
Animal waste storage and treatment structures, such as but not limited to collection systems,
lagoons and ponds, have been designed to meet or exceed the minimum standards and
specifications.
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agency): P.O. Box 856, Warsaw, NC 2839E Phone No.:L910) 293-3434
Signature: L-D_ "-� Date: 1--2-30-2-)
B) Land Application Site (WUP)
The plan provides for minimum separations (buffers); adequate amount of land for waste utilization;
chosen crop is suitable for waste management hydraulic and nutrient loading rates.
Name of Technical Specialist (Please Print): Toni King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agency): P.O. Box 8\6Warsaw, NC 2839E Phone No.: (910) 293-3434
Signature: p v. �,w Date: —t - 30- 2‘
C) Runoff Controls from Exterior Lots
Check the appropriate box
Facility without exterior lots (SD or WUP or RC)
This facility does not contain any exterior lots.
Facility with exterior lots (RC)
Methods to minimize the run off of pollutants from lounging and heavy use areas have been
designed in accordance with technical standards developed by NRCS.
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agency): P.O. Box :56, Warsaw, NC 2839E Phone No.: (910) 293-3434
Signature: 9c Date: �- 30-2\
AWC --August 1, 1997 2
D). Application and Handling Equipment
Check appropriate box
Existing or expanding facility with existing waste application equipment (WUP or I)
Animal waste application equipment specified in the plan has been either field calibrated or
evaluated in accordance with existing design charts and tables and is able to apply waste as
necessary to accommodate the waste management plan: (existing application equipment can cover
the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading
rates. A schedule for timing of applications has been established; required buffers can be
maintained and calibration and adjustment guidance are contained as part of the plan).
❑ New, expanded or existing facility without existing waste application equipment for spray irrigation.
(I)
Animal waste application equipment specified in the plan has been designed to apply waste as
necessary to accommodate the waste management plan: (proposed application equipment can
cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient
loading rates; a schedule for timing of applications has been established: required buffers can be
maintained: calibration and adjustment guidance are contained as part of the plan).
New, expanded or existing facility without existing waste application equipment for land spreading
not using spray irrigation. (WUP or I)
Animal waste application equipment specified in the plan has been selected to apply waste as
necessary to accommodate the waste management plan: (proposed application equipment can
cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient
loading rates: a schedule for timing of applications has been established; required buffers can be
maintained: calibration and adjustment guidance are contained as a part of the plan).
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agency): P.O. Box 856, Warsaw, NC 2839£ Phone No.: (910) 293-3434
Signature: y. �l , Date: "1-10-21
E) Odor Control, Insect Control,141ortality Manaq_ ent and Emergency Action Plan (SD.
SI, WUP, RC or II
The waste management plan for this facility includes a Waste Management Odor Control Checklist,
an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan.
Sources of both odors and insects have been evaluated with respect to this site and Best
Management Practices to Minimize Odors and Best Management Practices to Control Insects have
been selected and included in the waste management plan. Both the Mortality Management Plan
and the Emergency Action Plan are complete and can be implemented by this facility.
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agency):0 P.O. Box 856, Warsaw, NC 2839£ Phone No.: (910) 293-3434
Signature: `) p ; _ w Date: -\ — 3 O -? 1
F) Written Notice of New or Expanding Swine Fad,,
The following signature block is only to be used for new or expanding swine farms that begin
construction after June 21, 1996. If the facility was built before June 21, 1996, when was it
constructed or last expanded
I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and
all property owners who own property located across a public road, street or highway from this new
or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805.
A copy of the notice and a list of property owners notified is attached.
Name of Land Owner:
Signature: Date:
Name of Manager (if different from owner):
Signature: Date
AWC -- August 1, 1997 3
lit Certification of Installation
A) Collection, Storage Treatment Installation
New, expanded or retrofitted facility (SI)
Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have
been installed in accordance with the approved plan to meet or exceed the minimum standards and
specifications.
For existing facilities without retrofits, no certification is necessary.
Name of Technical Specialist (Please Print):
Affiliation Date Work Completed:
Address (Agency): Phone No.:
Signature: Date:
B) Land Application Site (WUP)
Check the appropriate box
VThe cropping system is in place on all land as specified in the animal waste management plan.
Conditional Approval: all required land as specified in the plan is cleared for planting: the
cropping system as specified in the waste utilization plan has not been established and the owner
has committed to establish the vegetation as specified in the plan by (month/day/year);
the proposed cover crop is appropriate for compliance with the waste utilization plan.
Also check this box if appropriate
If the cropping system as specified in the plan can not be established on newly cleared
land within 30 days of this certification, the owner has committed to establish an interim
crop for erosion control:
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agency):jCLP.O. Box 856, arsa , NC 2839E Phone No.: (910) 293-3434
Signature: .L _ � Date:
This following signature block is only to be used when the box for conditional approval in Ill. B
I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste
utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a
verification of completion from a Technical Specialist within 15 calendar days following the date specified in the
conditional certification. I (we) realize that failure to submit this verification is a violation of the waste
management plan and will subject me (us) to an enforcement action from DEM.
Name of Land Owner:
Signature: Date:
Name of Manager (if different from owner):
Signature: Date
AWC -- August 1, 1997 4
C) Runoff Controls from Exterior Lots (RC)
Facility with exterior lots
Methods to minimize the run off of pollutants from lounging and heavy use area have been installed
as specified in the plan.
For facilities without exterior lots, no certification is necessary.
Name of Technical Specialist (Please Print):
Affiliation Date Work Completed:
Phone No.:
Date:
Address (Agency):
Signature:
D) Application and Handling Equipment Installation (WUP or I)
Check the appropriate ock
Animal waste application and handling equipment specified in the plan is on site and
ready for use; calibration and adjustment materials have been provided to the owners
and are contained as part of the plan.
Animal waste application and handling equipment specified in the plan has not been
installed but the owner has produced leasing or third party application and has provided
a signed contract: equipment specified in the contract agrees with the requirements of
the plan: required buffers can be maintained: calibration and adjustment guidance
have been provided to the owners and are continued as part of the plan.
0 Conditional approval: Animal waste application and handling equipment specified in
the plan has been purchased and will be on site and installed by
(month/day/year); there is adequate storage to hold the waste until the equipment is
installed and until the waste can be land applied in accordance with the cropping
system contained in the plan; and calibration and adjustment guidance have been
provided to the owners and are contained as part of the plan.
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agency • P.O. Box 856,\,War,saw, NC 2839E Phone No.: (910)293-3434
Signature: • \,�F-
'), �\,__Date: -1-3a_2.1
The following signature block is only used when the box for conditional approval in Ill D above
has been checked.
I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as
specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation
from a Technical Specialist within 15 days following the date specified in the conditional certification. I (we)
realize that failure to submit this verification is a violation of the waste management plan and will subject me (us)
to an enforcement action from DEM.
Name of Land Owner:
Signature: Date:
Name of Manager (if different from owner):
Signature: Date
E) Odor Control, Insect Control and Mortality Management (SD, SI, WUP, RC or I)
Methods to control odors and insects as specified in the Plan have been installed and are operational. The
mortality management system in the Plan has also been installed and is operational.
Name of Technical Specialist (Please Print): Toni W. King
Affiliation Murphy -Brown, LLC Date Work Completed:
Address (Agenc P.O. Box 856, arsew, NC 2839E Phone No.: (910)293-3434
Signature: p,� .k. Date: "1-tea-Z1
AWC --August 1, 1997 5
Please return the completed form to the Division of Water Quality at the following Address:
Department of Environment Health and Natural Resources
Division of Water Quality
Water Quality Section, Compliance Group
P.O. Box 29535
Raleigh, NC 27626-0535
Please remember to submit a copy of this form along with the complete Animal Waste
Management Plan to the local Soil and Water Conservation District Office and to keep a
copy in your files with your Animal Waste Management Plan.
AWC -- August 1, 1997 6
Murphy -Brown, LLC 7/30/2021
NUTRIENT UTILIZATION PLAN
2822 Hwy 24 West
P.O. Box 856
Warsaw, NC 28398
Grower(s):
Farm Name:
County:
Permit Capacity:
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish
Feeder to Finish
Gilts
Boars
James Sutton
James Sutton Farm
Wayne
3380
Storage Structure:
Storage Period:
Application Method:
Anaerobic Lagoon
>180 days
Irrigation
Facility 96-70
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWR regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
1 of 11
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.):
Capacity Type Waste Produced per Animal Total
3380
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish
Feeder to Finish
Gilts
Boars
3203 gal/yr
3861 gal/yr
10478 gaVyr
191 gal/yr
776 gal/yr
927 gal/yr
1015 gal/yr
2959 gaVyr
gal/yr
gal/yr
gal/yr
gal/yr
2,622,880 gal/yr
gal/yr
gal/yr
gal/yr
Total 2,622,880 gal/yr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs):
Capacity Type Nitrogen Produced per Animal Total
3380
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish
Feeder to Finish
Gilts
Boars
3.84 lbs/yr
6.95 lbs/yr
18.86 lbs/yr
0.34 lbs/yr
1.4 lbs/yr
1.67 lbs/yr
1.83 lbs/yr
5.33 lbs/yr
lbs/yr
lbs/yr
lbs/yr
lbs/yr
4,732 lbs/yr
lbs/yr
lbs/yr
lbs/yr
Total 4,732 lbs/yr
Applying t e above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage:
Total N Required 1st Year:
Total N Required 2nd Year:
Average Annual Nitrogen Requirement of Crops:
Total Nitrogen Produced by Farm:
Nitrogen Balance for Crops:
26.54
7027.79
8367.15
7,697.47
4,732.00
(2,965.47)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this
facility.
2 of 11
Reception Area Specifications
Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total lbs N
Acreage Type Code Apply Yield lbs N/Unit Residual /Ac Utilized
2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbs N
Code Apply Yield lbs N/Unit Residual /Ac Utilized
Total
Lbs N/Ac
Total lbs N
Utilized
5632
1
2.47
NoB
Bermuda CG
Mar -Sept
5.2
43
223.6
552.292
K
Sept -April
1
50
50
123.5
273.6
675.792
5632
2
1.51
RuB
Bermuda CG
Mar -Sept
5.5
40
221.2
334.012
K
Sept -April
1
50
50
75.5
271.2
409.512
5632
3
2.53
NoB
Bermuda CG
Mar -Sept
5.2
43
223.6
565.708
K
Sept -April
1
50
50
126.5
273.6
692.208
5632
4A
0.67
NoB
Bermuda CG
Mar -Sept
5.2
43
223.6
149.812
K
Sept -April
1
50
50
33.5
273.6
183.312
5632
4B
0.54
NoB
Bermuda CG
Mar -Sept
5.2
43
223.6
120.744
K
Sept -April
1
50
50
27
273.6
147.744
5632
5
2.14
RuB
Bermuda CG
Mar -Sept
5.5
40
221.2
473.368
K
Sept -April
1
50
50
107
271.2
580.368
5632
6
2.81
RuB
Bermuda CG
Mar -Sept
5.5
40
221.2
621.572
K
Sept -April
1
50
50
140.5
271.2
762.072
5632
7
1.81
RuB
Bermuda CG
Mar -Sept
5.5
40
221.2
400.372
K
Sept -April
1
50
50
90.5
271.2
490.872
5632
8
1.58
Ke
Bermuda CG
Mar -Sept
4.7
43
202.1
319.318
K
Sept -April
1
50
50
79
252.1
398.318
5632
9
2.12
NoB
Bermuda CG
Mar -Sept
5.2
43
223.6
474.032
K
Sept -April
1
50
50
106
273.6
580.032
5632
10
2.27
Ke
Bermuda CG
Mar -Sept
4.7
43
202.1
458.767
K
Sept -April
1
50
50
113.5
252.1
572.267
5632
11
2.18
Ke
Bermuda CG
Mar -Sept
4.7
43
202.1
440.578
K
Sept -April
1
50
50
109
252.1
549.578
5632
12
1.56
Ke
Bermuda CG
Mar -Sept
4.7
43
202.1
315.276
K
Sept -April
1
50
50
78
252.1
393.276
5632
13
1.57
Ke
Bermuda CG
Mar -Sept
4.7
43
202.1
317.297
K
Sept -April
1
50
50
78.5
252.1
395.797
5632
14
0.78
Ke
Bermuda CG
Mar -Sept
4.7
43
202.1
157.638
K
Sept -April
1
50
50
39
252.1
196.638
Totals: 26.54 5700.786 1327 7027.788
3(a) of 11
Reception Area Specifications
Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N/Ac Lbs N Total lbs N
Acreage Type Code Apply Yield lbs N/Unit Residual /Ac Utilized
2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lbs N
Code Apply Yield lbs N/Unit Residual /Ac Utilized
Total
Lbs N/Ac
Total lbs N
Utilized
8054
1
1.86
La
C
March -Sept
3.9
50
195
362.7
L
Sept -April
1
50
50
93
245
455.7
8054
2
2.75
La
C
March -Sept
3.9
50
195
536.25
L
Sept -April
1
50
50
137.5
245
673.75
8054
3
3.42
La
C
March -Sept
3.9
50
195
666.9
L
Sept -April
1
50
50
171
245
837.9
8054
4
3.13
La
C
March -Sept
3.9
50
195
610.35
L
Sept -April
1
50
50
156.5
245
766.85
8054
5
4.03
Po
C
March -Sept
5.0
49
245
987.35
L
Sept -April
1
50
50
201.5
295
1188.85
8053
6
2.79
Po
C
March -Sept
5.0
49
245
683.55
L
Sept -April
1
50
50
139.5
295
823.05
8053
7
3.25
Na
0
April -Sept 15
35.0
3.91
136.85
444.7625
'
0
0
136.85
444.7625
8053
8
3.17
Na
0
April -Sept 15
35.0
3.91
136.85
433.8145
'
0
0
136.85
433.8145
8053
9
3.17
Na
0
April -Sept 15
35.0
3.91
136.85
433.8145
0
0
136.85
433.8145
8053
10
2.55
Na
0
April -Sept 15
35.0
3.91
136.85
348.9675
'
0
0
136.85
348.9675
8053
11
3.13
Na
0
April -Sept 15
35.0
3.91
136.85
428.3405
0
0
136.85
428.3405
8053
12
3.58
Na
0
April -Sept 15
35.0
3.91
136.85
489.923
0
0
136.85
489.923
8053
13
3.58
Na
0
April -Sept 15
35.0
3.91
136.85
489.923
0
0
136.85
489.923
8053
14
4.03
Na
0
April -Sept 15
35.0
3.91
136.85
551.5055
0
0
136.85
551.5055
Totals: 44.44 7468.151 899 8367.151
3(b) of 11
This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definitely interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code
A
B
C
B/C
D
E
F
G
H
J
K
L
M
N
0
P
S
CC
SWG
Crop
Barley
Grazed Hybrid Bermudagrass
Hybrid Bermudagrass Hay
Comb. Hybrid Bermudagrass
Corn - Grain
Corn - Silage
Cotton
Grazed Fescue
Fescue Hay
Oats
Rye
Grazed Overseed
Overseed Hay
Grain Sorghum
Wheat
Soybean
Pine Trees
Small Grain
Cover Crop
Swithgrass
Description -Harvested As
Grain Crop
Pasture/Grazed
Hay
Graze/Hay Combination
Grain Crop
Silage
Cotton Lint
Pasture/Grazed
Hay
Grain Crop
Grain Crop
Pasture/Grazed (Seeded in Bermudagrass)
Hay (Seeded in Bermudagrass)
Grain Crop
Grain Crop
Grain Crop
Pine Trees
Grain Crop/ Hay (After Grain Crop)
Not Harvested; Burned/Disked In
Biomass Crop
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
4 of 11
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
3380 Wean to Finish
Feeder to Finish
Gilts
Boars
PAN/yr/animal Farm Total/yr
0.8
0.96
3.9
0.07
0.27
0.34
0.39
0.55
912.6
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 912.6 pounds of plant available nitrogen per year and will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 4563 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 15 acreas of land. If you apply the sludge
to com at a rate of 125 pounds per acre, you will need 36.504 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
*This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for>180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5 of 11
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil Application Rate Application Amount
Tract Hydrant Type Crop in/hr * inches
5632 1 NoB 3ermuda CC 0.5 1
5632 2 RuB 3ermuda CC 0.35 1
5632 3 NoB 3ermuda C( 0.5 1
5632 4A NoB 3ermuda CC 0.5 1
5632 4B NoB 3ermuda CC 0.5 1
5632 5 RuB 3ermuda CC 0.35 1
5632 6 RuB 3ermuda CC 0.35 1
5632 7 RuB 3ermuda CC 0.35 1
5632 8 Ke 3ermuda C( 0.5 1
5632 9 NoB 3ermuda CC 0.5 1
5632 10 Ke 3ermuda CC 0.5 1
5632 11 Ke 3ermuda CC 0.5 1
5632 12 Ke 3ermuda C( 0.5 1
5632 13 Ke 3ermuda C( 0.5 1
5632 14 Ke 3ermuda CC 0.5 1
6 of 11
Additional Comments:
This NUP coverts this facility from a 2880 feeder to finish to a 3380 wean to
finish. Fields and acres are from a previous plan dated 3/26/2019 prepared
by Curtis Barwick. Rates for a Controlled Grazed Bermuda is based on
the previous NUP. No other changes have been made.
7 of 11
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm:
Owner:
Manager:
Owner/Manager Agreement:
James Sutton Farm Facility 96-70
James Sutton
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWR before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWR upon request.
Name of Facility Owner: James Sutton
Signature:
Name of Manager (if different from owner):
Signature:
7 -30 -2 1
Date
Name of Technical Specialist:
Affiliation:
Address:
Signature:
Date
Toni W. King
Murphy -Brown, LLC.
2822 Hwy 24 West, PO Drawer 856
Warsaw, NC 28398
Telephone: (910) 293-3434
rl-30-1\
Date
8 of 11
NUTRIENT UTILIZATION PLAN
1
2
3
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply the waste. If the producer
does not own adequate land to properly dispose of the waste, he/she shall provide
evidence of an agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the responsibility of the
owner of the waste production facility to secure an update of the Nutrient Utilization Plan
when there is a change in the operation, increase in the number of animals, method of
application, recieving crop type, or available land.
Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic
crop yields based upon soil type, available moisture, historical data, climatic conditions,
and level of management, unless there are regulations that restrict the rate of applications
for other nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons
per acre per year provided grass filter strips are installed where runoff leaves the field
(See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the land application field.
When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to conservation tilled
crops or grassland, the waste may be broadcast provided the application does not occur
during a season prone to flooding (See 'Weather and Climate in North Carolina" for
guidance).
Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff
does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor and
flies.
Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9 of 11
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not
covered with waste to a depth that would inhibit growth. The potential for salt damage from
animal waste should also be considered.
10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a
high potential for leaching. Waste/nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall
not be applied more than 30 days prior to planting of the crop or forages breaking dormancy.
11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The
outer perimeter of the land area onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal
waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be
applied closer than 25 feet to perennial waters.
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by
the landowner.
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge
or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields
have been approved as a land application site by a "technical specialist". Animal waste shall not
be applied on grassed waterways that discharge directly into water courses, and on other grassed
waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift
from the site.
16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be
discharged into the animal waste management system.
10 of 11
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon
embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the
vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas
where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and
structures should be inspected regularly for evidence of erosion, leakage, or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is responsible for
obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal
discharge, pollution and erosion.
19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to
prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site.
20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human
consumption. However, if animal waste is used on crops for direct human consumption, it should
only be applied pre -plant with no further applications of animal waste during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary
storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will be required to mark the maximum
storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop
sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless
other restrictions require waste to be applied based on other nutrients, resulting in a lower
application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored
and alternative crop sites shall be used when these metals approach excessive levels. pH shall be
adjusted and maintained for optimum crop production. Soil and waste analysis records shall be
kept for a minimum of five years. Poultry dry waste application records shall be maintained for a
minimum of three years. Waste application records for all other waste shall be maintained for a
minimum of five years.
23 Dead animals will be disposed of in a manner that meets North Carolina regulations.
11 of 11
11
1 Cm, v) 'It
I
1 CD
\ El 1\
1
(0 wa i_
i 1 inolT,_
(3--
t 3
z
1.0
JAMES SUTTEN
FrJuSE—ISI
N
Grower: James Sutton Farm
Address: 646 Garris Chapel Rd
LaGrange, NC 28551
County: Wayne
ANAEROBIC
FARM INFORMATION
Nursery:
Wean to Finish:
Finishing:
Farrow to weanling:
Farrow to feeder:
Farrow to finish:
Boars:
Storage Period:
25 Yr. / 24 Hr Storm Event
"Heavy Rain" Factor
Rainfall in Excess of Evaporation
Additional Water Usage:
Additional Drainage Area:
Designed By: KBW
Checked By: DSE
Date:
Sheet 1 of 7
WASTE LAGOON DESIGN
Farm Population:
Not Applicable
LAGOON INFORMATION
Is Lagoon Designed as an Irregular Shape?
Does Operator Want Emergency Spillway?
Was This Design Built Prior to Sept. 1996?
Is Drain Tile Req'd to Lower SHWT?
Seasonal High Water Table Elev:
Freeboard:
Emergency Spillway Flow Depth: Not Applicable
Side Slopes:
Inside Top Length:
Inside Top Width:
Top of Dike Elevation:
Finished Bottom Elevation:
Start Pump Elevation:
Stop Pump Elevation:
(YIN)
(Y/N)
(Y/N)
(Y/N)
LAGOON VOLUME REQUIRED VOL.
Storm Stor =
Temporary =
Permanent =
Total Volume =
46667 (Cu.Ft.)
141590 (Cu.Ft.)
388700 (Cu.Ft.)
576,957 (Cu.Ft.)
Depth
11.00 Ft.
20.4 In.
46.8 In.
DESIGN VOLUMES
52,283 (Cu.Ft.)
154,706 (Cu.Ft.)
393,031 (Cu.Ft.)
600,020 (Cu.Ft.)
N
N
Y
N
1/2 Treatment Volume =
1/2 Treatment Volume Elevation =
90 Temporary Storage Volume Elevation =
194,350 (Cu.Ft.)
48.93 Ft.
53.07 Ft.
Min. Required Liner Thickness
Lagoon Surface Area: (Inside TOD)
07/26/21
0
3380 Hd.
0
0
0
0
0
180 Days
7.0 In.
7.0 In.
0
0
50.10 Ft.
1.0 Ft.
3 :1 (H:V)
400.0 Ft.
200.0 Ft.
56.00 Ft.
45.00 Ft.
54.30 Ft.
52.10 Ft.
% REQ'D.
112.04%
109.26%
101.11%
104.00%
84.78 In.
35.14 In.
1.6 Ft.
80,000 S.F.
Murphy -Brown, LLC Engineering
P.O. Box 856 ,Warsaw, NC 28398
(910) 293-3434
Elevation (FT.)
45.00
46.00
47.00
48.00
49.00
50.00
51.00
52.00
53.00
54.00
55.00
56.00
Grower:
Address:
County:
James Sutton Farm
646 Garris Chapel Rd
LaGrange, NC 28551
Wayne
Designed By: KBW
Checked By: DSE
Date: 07/26/21
Sheet 2 of 7
ACTUAL DESIGN VOLUME CALCULATIONS
BASE VOLUME: I iCu. Ft.
LAGOON STAGE -AREA VOLUMES
Contour
Area (SF) Incr. Vol. (Cu. FT)
44,756
47,600 46,178
50,516 49,058
53,504 52,010
56,564 55,034
59,696 58,130
62,900 61,298
66,176 64,538
69,524 67,850
72,944 71,234
76,436 74,690
80,000 78,218
Cumul. Vol. (Cu. FT)
0
46,178
95,236
147,246
202,280
260,410
321,708
386,246
454,096
525,330
600,020
678,238
These volumes were calculated using the vertical average end area method.
TOTAL READ VOL 576,957 CF
END PUMP = = = =
START PUMP =
MAX STORAGE =
52.10 FT
54.30 FT
55.00 FT
CUMULATIVE VOL.
393,031 CF TR'MT
547,737 CF TEMP
600,020 CF STORM
ZONE VOL. 104.00%
393,031 101.11%
154,706 109.26%
52,283 112.04%
surphy-Brown, LLC Engineering
P.O. Box 856 ,Warsaw, NC 28398
(910) 293-3434
Grower: James Sutton Farm
Address: 646 Garris Chapel Rd
LaGrange, NC 28551
County: Wayne
MINIMUM REQUIRED VOLUME CALCULATIONS
Permanent Storage:
Required
Designed By: KBW
Checked By: DSE
Date: 07/26/21
Sheet 3 of 7
v Animal Type Capacity * ALW * (cu.ft./Ib)
= Totaf
Nursery
0
30
1.00
0
Wean to Finish
3,380
115
1.00
388,700
Finishing
0
135
1.00
0
Farrow to weanling
0
433
1.00
0
Farrow to feeder
0
522
1.00
0
Farrow to finish
0
1,417
1.00
0
Boars
0
400
1.00
0
Sludge Sto
Total Required Treatment Volume (cu. ft.)=
'Animal Type Capacity * ALW * (cu.ft./Ib) = Total
Nursery
0
30
0.00
0
Wean to Finish
3,380
115
0.00
0
Finishing
0
135
0.00
0
Farrow to weanling
0
433
0.00
0
Farrow to feeder
0
522
0.00
0
Farrow to finish
0
1,417
0.00
0
Boars
0
400
0.000
0
Total Required Sludge Storage Volume (Cu. ft.)=
Temporary Storage Volume:
Manure Pr
Excess Fr
'Animal Type Capacity * Sto. Period d./day) = Total
Nursery
0
180
0.30
0
Wean to Finish
3,380
180
1.17
710,025
Finishing
0
180
1.37
0
Farrow to weanling
0
180
4.39
0
Farrow to feeder
0
180
5.30
0
Farrow to finish
0
180
14.38
0
Boars
0
180
4.06
0
Total Manure Production (gals.)=
Total Manure Producton (cu.ft.)=
94,923
Animal Type Capacity * Sto. Period d./day) = Total
Nursery
0
180
0.00
0
Wean to Finish
3,380
180
0.00
0
Finishing
0
180
0.00
0
Farrow to weanling
0
180
0.00
0
Farrow to feeder
0
180
0.00
0
Farrow to finish
0
180
0.00
0
Boars
0
180
0.00
0
Total Fresh Water Excess (gals.)=
Total Fresh Water Excess (cu.ft.)=
Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398
0
(910) 293-3434
Grower: James Sutton Farm Designed By: KBW
Address: 646 Garris Chapel Rd Checked By: DSE
LaGrange, NC 28551 Date: 07/26/21
County: Wayne Sheet 4 of 7
Temporary Storage Volume: (Cont.}
Rainfall in Excess of Evaporation:
Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft
Vol.= (80000 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft.
Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)=
Storm Storage:
Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft.
Vol.= (80000 sq.ft + 0 sq.ft.) * 7.0 in. /12 in./ft.
Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)=
"Heavy Rain" Storage:
Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft.
Vol.= (80000 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft.
Total Required Volume for "Heavy Rain" (cu.ft.) =
(for Extended Periods of Chronic Rainfall)
Additional Water Storage:
No Additional Water Storage is Required
0
Total Required Storm Storage
(25Yr. / 24Hr. Storm + 'Heavy Rain')=
Total Required Temporary Storage
(Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) =
Total Required Permanent Storage
(Treatment + Sludge) =
TOTAL REQUIRED VOLUME = 576957 (CU.FT.)
46,667
46,667
46,667 (CU.FT)
141,590 (CU.FT)
388,700 (CU.FT)
0
0
Murphy -Brown, LLC Engineering
P.O. Box 856, Warsaw NC 28398
(910) 293-3434
Grower: James Sutton Farm Designed By: KBW
Address: 646 Garris Chapel Rd Checked By: DSE
LaGrange, NC 28551 Date: 07/26/21
County: Wayne Sheet 5 of 7
LAGOON DESIGN SUMMARY
Top of Dike Elevation
Emergency Spillway Crest Elevation
Top of 25Yr. / 24Hr. Storm Storage
Top of "Heavy Rain" Storage
Start Pump Elevation
End Pump Elevation
Top of Sludge Storage
Seasonal High Watertable Elev.
Finished Bottom Elevation
Inside Top Length
Inside Top Width
Side Slopes
Lagoon Surface Area
Min. Liner Thickness (if required)
Freeboard Depth
Temporary Storage Period
Zone Depths:
TOTAL DESIGN VOLUME = 600020 (CU.FT.)
Treatment / Sludge Storage Zone Depth ----
Temporary Storage Zone Depth
Freeboard / Storm Storage Zone Depth -------
Total Lagoon Depth
56.00 FT.
Not AF Applicable
55.00 FT.
Not Applicable
54.30 FT.
52.10 FT.
Not Applicable
50.10 FT.
45.00 FT.
400.00 FT.
200.00 FT.
3:1 H:V
80,000 SF
1.6 FT.
1.00 FT.
180 Days
7.1 FT.
2.2 FT.
1.7 FT.
11.0 FT.
Murphy -Brown, LLC Engineering
P.O. Box 856, Warsaw NC 28398
(910) 293-3434
Grower:
Address:
County:
James Sutton Farm
646 Garris Chapel Rd
LaGrange, NC 28551
Wayne
Designe KBW
Checkec DSE
Date: 07/26/21
Sheet 6 of 7
ZONE ELEVATIONS
TOP OF DIKE ELEV = 56.00
STRT PMP EL.= 54.30
END PMP EL. = 52.10
TOP OF STORM ELEV = 55.00
TOP OF TEMP STORAGE ELEV = 54.30
TOP OF TREAT ELEV = 52.10
FINISHED BOTTOM ELEV = 45.00
/
/
SHWT = 50.10
Murphy -Brown, LLC Engineering
P.O. Box 856, Warsaw NC 28398
(910) 293-3434
Grower: James Sutton Farm Designed By: KBW
Address: 646 Garris Chapel Rd Checked By: DSE
LaGrange, NC 28551 Date: 07/26/21
County: Wayne Sheet 7 of 7
This livestock waste treatment lagoon is designed in accordance with the United States
Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT
LAGOON, revised prior to June, 1996.
Emergency Spillway:
An Emergency Spillway is not required.
DESIGNED:
DATE:
NOTE: See attached Waste Utilization Plan
COMMENTS: Based on original by GH Pettus & Dean Bingham 5/26/94
This design is update of start and stop pump elevations and to show the 1/2
treatment volume level for sludge storage. This design does not supercede the
original certification of the farm.
Elevations are based on an assumed benchmark and do not represent mean sea level datum.
I certify, to the best of my professional knowledge, judgement, and belief this design calculation
is in accordance with the applicable NRCS standards.
Murphy -Brown, LLC Engineering
P.O. Box 856, Warsaw NC 28398
(910) 293-3434
System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates change
over time as equipment gets older and components wear. In particular, pump wear tends
to reduce operating pressure and flow. With continued use, nozzle wear results in an
increase in the nozzle opening which will increase the discharge rate while decreasing the
wetted diameter.
You should be aware that operating the system differently than assumed in the design will
alter the application rate, diameter of coverage, and subsequently the application
uniformity. For example, operating the system with excessive pressure results in smaller
droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging
of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines
will reduce operating pressure. Operating below design pressure greatly reduces the
coverage diameter and application uniformity.
For the above reason, you should calibrate your equipment on a regular basis to ensure
proper application rates and uniformity. Calibration at least once every three years is
recommended. Calibration involves collecting and measuring flow at several locations in
the application area. Any number of containers can be used to collect flow and
determine the application rate. Rain gauges work best because they already have a
graduated scale from which to read the application amount without having to perform
additional calculations. However, pans, plastic buckets, jars, or anything with a uniform
opening and cross-section can be used provided the liquid collected can be easily
transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly throughout the
application area at several distances from sprinklers. For traveling guns, sprinklers
should be located along a transect perpendicular to the direction of pull. Set out
collection containers 25 feet apart along the transect on both sides of the gun cart. You
should compute the average application rate for all nonuniformity of the application. On a
windless day, variation between containers of more than 30 percent is cause for concern.
You should contact your irrigation dealer or technical specialist for assistance.
'Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual
OPERATION & MAINTENANCE PLAN
Proper lagoon management should be a year-round priority. It is especially important to manage
levels so that you do not have problems during extended rainy and wet periods.
Maximum storage capacity should be available in the lagoon for periods when the receiving crop is
dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a
thunderstorm season in the summertime. This means that at the first sign of plant growth in the
later winter / early spring, irrigation according to a farm waste management plan should be done
whenever the land in dry enough to receive lagoon liquid. This will make storage space available in
the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down
to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization
plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does
not leave room for storing excess water during extended wet periods. Overflow from the lagoon for
any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
• Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass
are the most common vegetative covers. The vegetation should be fertilized each
year, if needed, to maintain a vigorous stand. The amount of fertilized applied
should be based on a soils test, but in the event that it is not practical to obtain a
soils test each year, the lagoon embankment and surrounding areas should be
fertilized with 800 pounds per acre of 10-10-10, or equivalent.
• Brush and trees on the embankment must be controlled. This may be done by
mowing, spraying, grazing, chopping, or a combination of these practices. This
should be done at least once a year and possibly twice in years that weather
conditions are favorable for heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon
water. Such chemicals could harm the bacteria in the lagoon that are treating the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should include,
as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes — look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
2
Lagoon surface -- look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment -- look for:
1. settlement, cracking, or "jug" holes
2. side slope stability -- slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack or vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon
has any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a
threat of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps -- check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need of repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" by equipment failure. You should perform your
pumping system maintenance at a time when your lagoon is at its low level. This will
allow some safety time should major repairs be required. Having a nearly full lagoon is
not the time to think about switching, repairing, or borrowing pumps. Probably, if your
lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an
inventory of spare parts or pumps.
• Surface water diversion features are designed to carry all surface drainage
waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot
runoff) away from your lagoon and other waste treatment or storage
structures. The only water that should be coming from your lagoon is that
which comes from your flushing (washing) system pipes and the rainfall that
hits the lagoon directly. You should inspect your diversion system for the
following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
3
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an overflow problem from a surface water diversion or there may be seepage into
the lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste
loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another
means of slowing the incoming water to avoid erosion of the lining.
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid
volume. This seeding should occur at least two weeks prior to the addition of
wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily
are optimum for treatment. Pit recharge systems, in which one or more buildings are
drained and recharged each day, also work well.
4
• Practice water conservation --- minimize building water usage and spillage from
leaking waterers, broken pipes and washdown through proper maintenance and water
conservation.
• Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the
amount of solids entering the lagoon.
Management:
• Maintain lagoon liquid level between the permanent storage level and the full
temporary storage level.
• Place visible markers or stakes on the lagoon bank to show the minimum liquid level
and the maximum liquid level. (Figure 2-1).
• Start irrigating at the earliest possible date in the spring based on nutrient
requirements and soil moisture so that temporary storage will be maximized for the
summer thunderstorm season. Similarly, irrigate in the late summer / early fall to
provide maximum lagoon storage for the winter.
• The lagoon liquid level should never be closer than 1 foot to the lowest point of the
dam or embankment.
• Don not pump the lagoon liquid level lower than the permanent storage level unless
you are removing sludge.
• Locate float pump intakes approximately 18 inches underneath the liquid surface and
as far away from the drainpipe inlets as possible.
• Prevent additions of bedding materials, long-stemmed forage or vegetation, molded
feed, plastic syringes, or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
• Maintain strict vegetation, rodent, and varmint control near lagoon edges.
• Do not allow trees or large bushes to grow on lagoon dam or embankment.
• Remove sludge from the lagoon either when the sludge storage capacity is full or
before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for obtaining and
implementing a closure plan to eliminate the possibility of a pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
5
• proper lagoon sizing,
• mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
• have more nutrients,
• have more odor, and
• require more land to properly use the nutrients.
Removal techniques:
• Hire a custom applicator.
• Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large -
bore sprinkler irrigation system onto nearby cropland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix
remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or
forageland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;
dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon
to receive the sludge so that liquids can drain back into lagoon; allow sludge to
dewater; haul and spread with manure spreader onto cropland or forageland; and soil
incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage.
Close attention by the pumper or drag -line operator will ensure that the lagoon liner
remains intact. If you see soil material or the synthetic liner material being disturbed, you
should stop the activity immediately and not resume until you are sure that the sludge can
be removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus and
metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion.
Note that if the sludge is applied to fields with very high soil -test phosphors, it should be
applied only at rates equal to the crop removal of phosphorus. As with other wastes,
always have your lagoon sludge analyzed for its nutrient value.
6
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure.
Types of failures include leakage through the bottom or sides, overtopping, and breach of
the dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
• Modification of the lagoon structure — an example is the placement of a pipe in the dam
without proper design and construction. (Consult an expert in lagoon design before
placing any pipes in dams.)
• Lagoon liquid levels — high levels are a safety risk.
• Failure to inspect and maintain the dam.
• Excess surface water flowing into the lagoon.
• Liner integrity — protect from inlet pipe scouring, damage during sludge removal, or
rupture from lowering lagoon liquid level below groundwater table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large
discharge of wastewater and possible dam failure.
7
EMERGENCY ACTION PLAN
PHONE NUMBERS
DIVISION OF WATER QUALITY (DWQ)
EMERGENCY MANAGEMENT SERVICES (EMS)
SOIL AND WATER CONSERVATION DISTRICT (SWCD)
NATURAL RESOURCES CONSERVATION SERVICE (NRCS)
COOPERATIVE EXTENSION SERVICE (CES)
25a—ayc. - to44t
C\ -- 3t— totta,
qtq-134-SaSst
(A\q-134-5;-$t
q kot --t3 - 15•A.t
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location
for all employees at the facility. The following are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested
responses to some possible problems are listed below.
A. Lagoon overflow - possible solutions are:
a) Add soil to berm to increase elevation of dam.
b) Pump wastes to fields at an acceptable rate.
c) Stop all flow to the lagoon immediately.
d) Call a pumping contractor.
e) Make sure no surface water is entering lagoon.
B. Runoff from waste application field -actions include:
a) Immediately stop waste application.
b)
c)
d)
e)
Create a temporary diversion to contain waste.
Incorporate waste to reduce runoff.
Evaluate and eliminate the reason(s) that cause the runoff.
Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Close valves to eliminate further discharge.
d) Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Make sure siphon occurs.
d) Stop all flow in the house, flush systems, or solid separators.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -
possible action:
a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible
pump, and pump back to lagoon.
b) If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a clay type soil.
c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon
as possible.
8
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach surface waters?
b. Approximately how much was released and for what duration?
c. Any damage notes, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone #, After hours,
emergency number (919) 733-3942. Your phone call should include: your name, facility
number, telephone number, the details of the incident from item 2 above, the exact
location of the facility, the location or direction of the movement of the spill, weather and
wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If the spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Health Department.
d. Contact CE's phone number, local SWCD office phone number and the local NRCS
office for advice / technical assistance phone number.
4. If none of the above works call 911 or the Sheriffs Department and explain your problem to
them and ask the person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage.
a. Contractors Name: Murphy Brown, LLC
b. Contractors Address: P.O. Box 856 Warsaw, NC 28398
c . Contractors Phone: (910)293-3434
6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.)
a. Name: Kraig Westerbeek
b. Phone: (910) 293 - 5330
7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the
damage, repair the system, and reassess the waste management plan to keep problems
with release of wastes from happening again.
9
INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS
Source Cause BMP's to Minimize Odor Site Specific Practices
(Liquid Systems)
Flush Gutters Accumulation of solids
(✓) Flush system is designed and operated
sufficiently to remove accumulated
solids From gutters as designed.
() Remove bridging of accumulated solids at
discharge
Lagoons and Pits Crusted Solids
(✓) Maintain lagoons, settling basins and
pits where pest breeding is apparent to
minimize the crusting of solids to a depth
of no more than 6-8 inches over more than
30% of surface.
Excessive Decaying vegetation (v)Maintain vegetative control along banks of
Vegetative Growth lagoons and other impoundment's to prevent
accumulation of decaying vegetative matter
along water's edge on impoundment's perimeter.
(Dry Systems)
Feeders Feed Spillage () Design, operate and maintain feed systems (e.g..
bunkers and troughs) to minimize the accumulation
of decaying wastage.
() Clean up spillage on a routine basis (e.g. 7-10 day
interval during summer; 15-30 day interval during winter).
Feed Storage Accumulation of feed
residues
() Reduce moisture accumulation within and around
immediate perimeter of feed storage areas by
insuring drainage away from site and/or providing
adequate containment (e.g., covered bin for
brewer's grain and similar high moisture grain
products).
() Inspect for and remove or break up accumulated
solids in filter strips around feed storage as needed.
Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences
Areas wastes and feed wastage and other locations where waste accumulates and
disturbance by animals is minimal.
() Maintain fence rows and filter strips around animal
holding areas to minimize accumulations of wastes
(i.e. inspect for and remove or break up accumulated
solids as needed).
MIC — November 11, 1996
10
Dry Manure Handling Accumulations of animal () Remove spillage on a routine basis (e.g. 7-10 day
Systems wastes interval during summer; 15-30 days interval during
winter) where manure is loaded for land application
or disposal.
() Provide for adequate drainage around manure stockpiles
() Inspect for and remove or break up accumulated wastes
in filter strips around stockpiles and manure handling
areas as needed.
The issues checked () pertain to this operation. The landowner / integrator agrees to use
sound judgment in applying insect control measures as practical.
I certify the aforementioned insect control Best Management Practices have been
reviewed with me.
(Landowner Sig -
For more information contact the Cooperative Extension Service, Department of Entomology, Box
7613, North Carolina State University, Raleigh, NC 27695-7613.
AMIC -- November 11, 1996
I1
Swine Farm Waste Management — Odor Control Checklist
INSTRUCTIONS FOR USE Owner Signature:
• Odor Control Checklist is required by General Statute 143-215.10C(e)(1)
• Check any/all the BMPs you will implement on this facility. Items checked/selected become a requirement of the CAWMP.
• Items in bold or pre -selected are required.
• Add any site -specific details related to the selected BMPs
• Include any other odor control measures not listed
• NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility.
Cause/Source
BMP Option to Minimize Odor
Comments
Site Specific Practices
FARMSTEAD
• Swine Production
• Improper drainage
❑ Maintain vegetative or wooded buffers at or
near property boundary
El Grade and landscape so water drains away
from facilities and prevent ponding
❑ Maintain farm access roads and prevent traffic
in waste application area
❑ Other BMPs — please describe
• Traps dust and gases, provides dilution
and visual screening
• May require third party input/approval
• Reduce odors and vectors that occur
with stagnant conditions
• Prevents spillage during transport and
tracking of waste onto public roads
MORTALnY MANAGEMENT
• Carcass ® Dispose of mortality using method approved • Required by statute and permit
Decomposition by NCDA&CS State Veterinarian. Manage • May require third party input/approval
According to CAWMP (Mortality Management
Checklist) and permit(s).
D Put carcasses in refrigerated (or freezer) dead
boxes within 24 hours for short-term mortality
storage.
• Incomplete Incineration 0 Use incinerators with secondary burners for • Reduce odors by complete incineration
complete combustion.
❑ Other BMPs — please describe
Swine AMOC Page 1 of 6 APPROVED — 7/25/2019
Swine Farm Waste Management — Odor Control Checklist
Permit No.: gte—it3
Cause/Source
BMP Option to Minimize Odor
Comments
Site Specific Practices
HOUSE / BARN - WASTE HANDLING
• Flush tanks ❑ Install flush tank covers
• Odorous Gases ❑ Flush pits at least 4 times per day
• Partial microbial ❑ Empty pits at least once every 7 days
decomposition ❑ Underfloor flush with pit ventilation
• Agitation of wastes ❑ Install/extend fill lines to near bottom of
tanks with anti -siphon vents
❑ Install covers on outside waste collection or
junction box
❑ Install sump tank covers for lift stations
• Ammonia 0 Flush/recharge with treated effluent
❑ Treat waste In pits with proven biological or
chemical additive
❑ Other BMPs - please describe
• Pit -flush systems
• Pit -flush systems
• Pit -recharge or "pull -plug" systems
• Monitor for any solids accumulation in pit
HOUSE / BARN - FLOOR AND INDOOR SURFACES
♦ Manure covered floors
• Odorous Gases
❑ Scrape manure from alleys into pens daily
❑ Install fully slotted floor system
❑ Install waterers over slotted floor area
❑ Install feeders at high end of solid floors
❑ Scrape manure buildup from floors and walls
❑ Keep floors dry
❑ Install underfloor ventilation for drying
❑ Replace bedding/scrape at frequency to
keep bedding dry
❑ Other BM Ps - please describe
• Will move with other manure via pits
• Where applicable
• Aids in animal cleanliness
• Aids in animal cleanliness
• Solid floor/bedding systems
Swine AMOC Page 2 of 6 APPROVED - 7/25/2019
Swine Farm Waste Management — Odor Control Checklist Permit No.: °u.r.10
Cause/Source 8MP Option to Minimize Odor Comments Site Specific Practices
HOUSE / BARN - VENTILATION
• Dust
• Volatile/odorous gases
❑ Clean fans regularly- specify frequency
❑ Efficient air movement
❑ Install temperature and humidity sensors to
control ventilation
0 Treat barn exhaust
O Other BMPs - please describe
• Examples: biofilters, wet scrubbing, windbreaks
• May reduce ventilation rate depending on method
HOUSE / BARN - FEED
• Dust
♦ Adsorbed Gases
• Ammonia
❑ Install feed covers
® Keep outdoor feed storage covered except
When necessary to add/remove feed
❑ Minimize free -fall height of dry feed
❑ Install feed delivery downspout extenders
to the feed covers
❑ Remove spoiled/unusable feed on regular basis
❑ Feed pellets instead of dry meal
❑ Use feed additives
❑ Use feed -reduced crude protein diet
❑ Other BMPs - please describe
• Required by rule ISA NCAC 02D .1802
• May require third party input/approval
• May require third party input/approval
• May require third party input/approval
HOUSE / BARN - GENERAL
• Dust ❑ Install temperature and humidity sensors
• Odorous Gases to control ventilation
❑ Use ultraviolet light to treat indoor air
❑ Use indoor or outdoor electrostatic space
charge system
o Other BMPs - please describe
• Maintain relative humidity at 40 to 65%
• Can be used to treat exhaust air
Swine AMOC Page 3 of 6 APPROVED - 7/25/2019
Swine Farm Waste Management —Odor Control Checklist
Permit No.: i 10-1 a
Cause/Source BMP Option to Minimize Odor
Comments
Site Specific Practices
LAGOON / WASTE STORAGE STRUCTURE
• Volatile Gases ® Maintain proper lagoon volume
• Sufficient liquid volume/depth is required
for proper anaerobic treatment
❑ Minimize free -fall height of waste from
discharge pipe to lagoon surface
❑ Extend discharge point of pipe to below lagoon • Use caution not to scour or damage lagoon liner
liquid level
❑ Maintain proper surface area -to -volume ratio
D Use correct lagoon start-up procedures
❑ Aerate for odor control
❑ Manage sludge levels based on annual sludge
survey as required by permit
❑ Keep spilled feed or foreign debris out of lagoon
to prevent excess sludge accumulation
❑ Install/use solids separation system
❑ Use proven biological or chemical additives
❑ Use permeable lagoon covers (not a digester)
❑ Use Impermeable lagoon cover or • Methane can be flared if not utilized
anaerobic digester
❑ Other BMPs — please describe
• Monitor for any increase in rate of solids accumulation
LAND APPLICATION
• Odorous gases
• Wind drift
® Perform land application in accordance with
CAWMP
® Pump intake near lagoon surface
❑ Pump from second stage lagoon
❑ Follow good neighbor policy
❑ Operate at minimum recommended pressure
❑ Increase setbacks beyond those required by
statute, rule, or permit
• Required by rule 1SA NCAC 02D .1802
• Avoid application on known weekends,
special days, or holidays/eves if possible
Swine AMOC Page 4 of 6 APPROVED — 7/25/2019
Swine Farm Waste Management —Odor Control Checklist
Permit No.: g14-i0
Cause/Source
BMP Option to Minimize Odor
Comments
Site Specific Practices
LAND APPLICATION (CONTINUED)
❑ APPly during favorable wind conditions,
(especially for traveling guns or impact
sprinklers)
❑ When practical, apply waste on sunny days
rather than cool, overcast days
❑ When possible, apply waste mid -morning to
late -afternoon
❑ For traveling guns, use taper -ring or taper -bore
nozzles
❑ For traveling guns, use largest -available nozzle
that provides acceptable application uniformity
❑ Replace impact sprinklers with low -drift nozzles
on center pivots and linear move systems.
❑ Use hose -drag system
❑ Use injection method for waste application
❑ Other BMPs —please describe
• Recommend checking predicted average hourly
wind speed within 24 hours prior to
anticipated start
• Allows for vertical dissipation of odor
• Allows for better vertical dissipation of odor
• Less odor and drift than ring nozzles
SLUDGE DISPOSAL
• Odorous gases
❑ Transport sludge in covered vehicles or tankers
❑ Apply in thin, uniform layers
❑ Incorporate land -applied sludge as soon as
practical after application, and in accordance
with permit.
0 Use injection method for sludge application
❑ Dewater sludge prior to application
❑ Use alternatives to land application, such as
compost, gasification, energy generation, etc.
❑ Other BMPs — please describe
• Speeds drying and prevents ponding
• Required within 48 hours or prior to next rain event,
whichever is first, for conventionally tilled
bare soils
Swine AMOC Page 5 of 6 APPROVED — 7/25/2019
ADDITIONAL INFORMATION
AVAILABLE FROM:
Air Management Practices Assessment Tool (AMPAT)
AHG-538-A Certification Training for Animal Waste Management Systems: Type A
EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage
EBAE 128-88—Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment
EBAE 129-88 — Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment
EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment
EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies
NC NRCS Standard 359— Waste Treatment Lagoon
NC NRCS Standard 380 Windbreak/Shelterbelt Establishment
NC NRCS Standard 422— Hedgerow Planting
NC NRCS Standard 442 — Sprinkler System
Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings
Options for Managing Odor: A Report from the Swine Odor Task Force
www.extension.iastate.edu/ampat/
NC Division of Water Resources
www.bae.ncsu.edu
www.bae.ncsu.edu
www.bae.ncsu.edu
www.bae.ncsu.edu
www.bae.ncsu.edu
www.nres.udsa.gov
www.nres.udsa.gov
www.nres.udsa.gov
www.nres.udsa.gov
Florida Cooperative Extension Service
NC State University
Swine AMOC Page 6 of 6 APPROVED — 7/25/2019
Version —November 26, 2018
Mortality Management Methods
indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B.0200.
Rendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
Signature of Farm 0
nager Date
-1 -3'O-2..1
Signature of Technical Speciaikt Date
Steve Troxler
Commissioner
North Carolina Department of Agriculture
and Consumer Services
Division of Soil and Water Conservation
Patricia K. Harris
Director
Subject: Emergency Mass Carcass Disposal Site Location 11-24-2015
Location: Sutton, Jr, James A. (Wayne County)
Field Visit Date: 10/12/2015
To (Butterball Site Manager):
According to sampling completed on 10/12/2015, the Seasonal High Water Table (SHWT) for the
indicated area of this farm is approximately 136 inches, with soil group 2 present. According to emergency burial
guidelines (attached) issued by the NCDA&CS State Veterinarian Division, any emergency burial pit bottom should
be 3 feet above the SHWT. If a 3 feet separation is not possible, then the following minimal separation should be
used:
a) Soil Group I — 36 inches
i. Soil Group I — Sandy Texture Soils: sand and loamy sand textural class.
b) Soil Group II — 24 inches
ii. Soil Group II — Coarse -loamy and Fine -loamy Texture Soils: sandy loam, silt, silt loam, sandy clay loam,
clay loam, and silty clay loam textural class.
c) Soil Group III —18 inches
iii. Soil Group III — Clayey Texture Soils: sandy clay, silty clay, and clay textural class.
There must be at least 3 feet of soil covering any buried animal. The minimum separation of 24 inches
between dead birds and the seasonal high water table must be maintained in order for a site to bury. On the site
map (attached) you will see a possible burial site delineated by blue-green bold lines. You may dig to only (84)
inches in depth.
NCDA&CS continues to recommend composting for disposal of litter, feed, and poultry, either In the
house or outside of the house for layer operations; in fact, composting has been demonstrated to be the most
effective manner to dispose of birds, to destroy the virus, and to eliminate spread of virus associated with the
movement of dead poultry and/or house litter. However, burial as stated in the paragraph above and as
depicted on the attached map, would meet the buffer and setback guidance provided by NCDA&CS. Please
contact me at 919-715-6106 with questions or concerns.
.(k) aeax, 9-7&14
W. Allen Hayes, Jr., Soil Scientist
MAILING ADDRESS
Division of Soil and Water Conservation
1614 Mall Service Center
Raleigh, NC 27699-1614
Telephone: 919-733-2302
Fax Number. 919-733-3559
An Equal Opportunity Employer
LOCATION
Archdale Building
512 N. Salisbury Street, Suite 504
Raleigh, NC 27604
En accordance with the provisions of Nortlh Carolina General Statute /06-394.4,
the following emergency measures and procedures have been implemented for
the selection of mass burial sites for poultry carcasses in anticipation of
catastrophic losses associated with a highly pathogenic avian influenza disease
outbreak.
The overall goal of these measures and procedures is to eliminate, in a timely and biosecure manner,
that Is aesthetically acceptable, and environmentally responsible, all poultry carcasses that result from
death or depopulation of poultry associated with a highly pathogenic avian influenza (HPAI) disease
outbreak If burial on farm is being considered as a method for disposal. For the purpose of these
measures and procedures, burial site means the disposal footprint, not the farm.
General Measures and Procedures:
1. A pre -incident site selection assessment, performed by a qualified Individual, must be
conducted to determine suitable disposal of carcasses by burial. Said process will prevent
contamination of groundwater or surface water by either HPAI virus or conventional pollutants,
such as dissolved solids, nitrate or ammonia from decaying carcasses.
2. Adequate assessments for on -site burial should initially consider County Soil Surveys for suitable
areas by soil map unit confirmed by on site assessments from qualified individuals.
3. In the case where the burial site is in a waste disposal spray field, the burial site is not available
for subsequent waste spraying until a new viable crop is established on the site.
4. The burial site shall be located so as to minimize the effect of storm water runoff.
5. Burial is not permitted in the tiled area of an under -drained field.
Buffers and Setbacks:
6. The site where poultry carcasses are to be buried should be 3 feet above the seasonal high
water table (SHWT) whenever possible. SHWT is determined by direct observation of soil
mottles or matrix with a color of chroma 2 or less, using the Munsell color chart. If a 3-foot
separation is not possible, then the following minimal separations should be used:
a. Soil Group I — 36 inches
i. Soil Group I —Sandy Texture Soils: sand and loamy sand textural class.
b. Soil Group II —24 inches
i. Soil Group II — Coarse -loamy and Fine -loamy Texture Soils: sandy loam, silt, silt
loam, sandy clay loam, clay loam, and silty clay loam textural class.
c. Soil Group III —18 inches
i. Soil Group III — Clayey Texture Soils: sandy clay, silty clay, and clay textural class.
(Based on Solid Waste Rules, Septage Management-15A NCAC 13B .0837)
7. Depth to rock: in soils without a SHWT but with a lithic (R horizon) or paralithic (Cr horizon)
contact, the separation between the dead animals and lithic/paralithic contact should be 2 feet.
8. There must be at least 3 feet of soil covering any buried animal. This can be interpreted to
mean soil mounded over the animals lying on the soil surface.
9. Setbacks:
a. 50 feet —property boundary, unless the owner of the adjacent property is the same
person or entity.
0 25 50 100 150
Sutton, James A. Burial Site
200
Legend
Approved Burial Site
Parcel Boundary
S
Map provided by NCDA&CS
Data provided by:
Web Soil Survey
& USGS
Coordinate System:
NAD 1983 StatePlane FIPS 3200
Units: Foot US
Feet
Date: 11/2/2015
Com ioseng vs
un
ass
rta NNy
In the event of an outbreak of highly pathogenic avian influenza (HPAI) in North Carolina, the N.C. Department of Agriculture
& Consumer Services' Office of the State Veterinarian recommends composting over burial as the preferred method of carcass
disposal. However, since burial is still an option, advantages and disadvantages of both methods are identified below.
Pros
Cons
Corn post ng
o More environmentally friendly
o Limits movement of virus -filled carcasses
o Controls off farm spread of virus to neighbors
o Destroys the virus in carcasses and litter
o Minimizes risk of groundwater contamination
o Contaminated litter and feed are added to the compost mix
Process is guided by a composting expert
o Produces a useful end product with potential monetary value
o Farm and workers can be paid by USDA to manage the
composting, process
o Independent of weather
o Requires 28 days to complete
o Will likely need extra carbon material brought in for
composting windrow construction
o Additional cleaning & disinfection of transport trucks
(wood chips, etc.) is required
o House design may make in-house composting difficult/
prohibitive
Buried
o Reduces lateral spread of disease through off -farm transport
o Equipment is readily accessible
o Allows for removal of carcasses from houses after depopulation
o May be relatively low-cost
o Process is guided by a burial expert
Less dependent on off -farm materials
o Pre -approval for burial sites is required
o Does not guarantee shortened down -time
o Litter and feed cannot be buried and must be managed through
composting or other approved means
o Potential contamination of groundwater and surface water
Survival of virus in burial site (groundwater) unknown
o Limitations on burial depth may require a large 'footprint'
o Carcasses may take decades to decompose in mass burial sites
o Burial site location becomes N.C. public record
o Weather dependent
o May impact future land use and property values (disclosure)
o Burial sites may require environmental monitoring
The disease events and progress of recovery of a single farm are not necessarily the only considerations used by USDA -APHIS for issuing a poultry re -stocking permit. Within a
6.2 mile radius control zone it is most likely that all infected farms within that zone will need to become disease -free by satisfying the timeline criteria before any single farm
can re -stock. Events in Iowa and Minnesota in 2015;have shown that, in general, it takes 3 to 4 months to begin re -stocking farms. If a farm rushes to use burial with the idea
that it is the quickest way to get back in production and a nearby farm becomes an infected premises, the permit to re -stock now becomes dependent on the timeline of that
newly infected farm. Rushing to burial does not guarantee shortened time to re -stocking of birds in poultry houses and burial may generate a potential long-term liability in
the meantime. Any liability related to burial ultimately is the responsibility of the landowner.
www.ncagr.gov/avianflu/industry.htm