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HomeMy WebLinkAbout20131243 Ver 1_Application_20131203a� 08 tP4 STATE of NORTH CAROLINA DEPARTMENT OF TRANSPORTATION Patrick Lloyd McCrory Anthony J. Tata GOVERNOR SECRETARY November 25, 2013 U.S. Army Corps of Engineers Regulatory Field Office Post Office Box 1000 Washington, N.C. 27889 -1000 Attention: Tom Steffens 1'31-243. Subject: Request for a NW 3 Permit and DWQ 401 for the replacement of Bridge #53 over Pungo River Canal on NC 45/NC 99 in Beaufort County. WBS # 17BP.2.R47 The North Carolina Department of Transportation is requesting the issuance of a NW 3 permit and corresponding DWQ certification for the replacement of Low Impact Bridge #53 in Beaufort County. The bridge is located on NC 45/ NC 99 (on Beaufort Co./Hyde Co. Line) between SR 1626 (Railroad Bed Rd) and 1632 (Candy Field Rd) and spans Pungo River Canal. The stream is located in the Tar - Pamlico basin and is classified by DWQ as class C, Sw, NSW waters. Bridge #53 is currently a three span (3@20') reinforced concrete floor on I -beams with timber piles, 60.0 ft long by 31.5' wide. This structure will be removed using NCDOT's guidelines for bridge removal. The proposed bridge will be placed on the existing alignment The new bridge structure will be a 45" pre- stressed girder bridge (1 @80') OAL = 80' long by 33' wide. There are no jurisdictional wetlands located on site. Bank stabilization above OHW results in 39 linear feet of permanent stream impacts. Bent removal and associated activities result in 108 linear feet of temporary stream impacts. An off-site detour will be utilized during construction. This bridge is following the Low Impact Bridge Process established by FHWA, NCDOT, and Regulatory Agencies. Included with this letter are the location map, permit drawings, and Low Impact Data Sheet. If you have questions please call me at (252) 439 -2800 Sincerely, Jay B. Johnson Division Two Environmental Officer Cc: Garcy Ward, DWQ Sonia Carrillo, DWQ 2E #_ zV3 CL co s @§ /) ca o /L §V . �L � § 2 � v 2 22 & Co £ Co ¢ 7 /k caD . k� e I £ § §� to f� § • E=m V C3 r— C (� /�CD � kok sE- RM 2�$ �f Cl) CO /ƒ §CD CS §� o)o) kC4 kk LL � \f § $k — ®® 7 111111111111111111111mo C: 111111111111111111111M I IRIIIIIIII 111111111111111111111M i 1 Attachment G: Low /Minimal Impact Bridge Project Data Sheet TIP NO SF- 060053 WBS 17BP.2.R.47 County BEAUFORT Bridge Number 060053 Description ON NC 451 NC 99 OVER PUNGO RIVER CANAL Stream Basin TAR- PAMLICO BASIN - 8 -DIGIT HUC 03020203 Classification C;Sw; NSW SIN DWQ INDEX 29 -34-2 PUNGO RIVER CANAL Type WARMIINLAND Size 16' -18' WE TO WE; NO =1 Existing Structure Type 3 SPAN (3@20') RC DECK ON I -BEAMS WITH TIMBER PILES Size 60 FEET X 31.5 FEET IN WIDTH Suff. Rating 29.5 Proposed Structure Type SINGLE SPAN 45" PRESTRESSED GIRDER Size 80' LONG x 33' WIDE SINGLE SPAN Stream USACE Impacts (LF) 39 Non 404 Impacts (LF) N/A Wetlands USACE Impacts (AC) NIA Non 404 Impacts (AC) NIA CAMA Impacts (AC) NIA NC DWQ Buffers Impacts (SF) 9302 Buffer Application Required (>40 ft) (YIN) NIA NC DWQ StormWater Permit Required (YIN) Permit Required (YIN) NO T&E Habitat (y /n) NO Species Present NO HABITAT PRESENT Bio Conclusion NO EFFECT Moratorium Type N/A Dates NIA Trout Waters Native/Hatchery NIA Trout Species Present NIA Trout Conditions (YIN) N/A WRC Reviewer NIA CAMA AECs NO CAMA PERMIT REQUIRED Essential Fish Habitat (yin) NO Nev. Opening 427 SQUARE FEET USCG Permit NONE Historic Properties NO FURTHER SURVEY REQUIRED Archaeological Resources NO FURTHER SURVEY REQUIRED Tribal Lands NONE Resources NONE 6(f) [LWCF1 Resources NONE Wild and Scenic River NONE Forest Service Lands NONE TVA Area NONE FEMA Buyout NIA FEMA Flood Study NIA* USTs Haz Mats NONE Relocatees NONE Lotion LAT 35.7037 46.6361 Project Comments 'PROJECT BRIDGE LOCATED JUST UPSTREAM OF EFFECTIVE FLOOD STUDY AREA FOR PUNGO RIVER. FOR MODELING PURPOSES, FEMA STUDY WAS EXTENDED UPSTREAM TO INCORPORATE BRIDGE #060053. SRI GE NOT SUBJECT TO FEMA REGU TI Completed by: 1 PROPERTY OWNERS NAMES AND ADDRESSES PARCEL NO. NAMES 20 MANNING FARMS INC. 21 CARLOS E. MANNING III 22 ELSIE A. MANNING 23 PAUL L. BOYD 24 FORTESCUE INVESTMENT, LLC. 25 WADE M. ELLIOT 26 TAMMY BLAKE, ADDRESSES PIN ID 9759 NC HWY 99 N 7701 -08 -9009 PANTEGO NC 27860 6414 NC HWY 99 S 7701-28 -1595 PANTEGO NC 27860 8610 PRINCE GEORGE DRIVE 7701 -19 -1262 DISPUTANTA VA 23842 10118 HWY 99 N 7701 -19 -9412 PANTEGO, NC 27860 444 STEWART PARKWAY 7701 -19 -4873 WASHINGTON, NC 27889 7959 HWY 99 S 7701 -19 -5897 PANTEGO, NC 27860 875 NEWLAKE RD 7701 -29 -1675 BELHAVEN, NC 27810 i� F 4 1 1� I NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Patrick Lloyd McCrory Chuck Wakild John E. Skvada, III Governor Director Secretary Attachment L: Low Impact Bridge Replacement Process Low Impact Bridge Project No.: SF- 060053 County BEAUFORT Bridge No. 0053 over PUNGO RIVER CANAL WBS Element Number 17BP.2.R.47 This project is subject to the Low Impact Bridge Process as agreed to on October 6, 2009. This project meets the documentation requirements and approval procedures under NEPA, as defined by FHWA, for Low Impact Bridge Replacements. This project meets the standards of NCDOT's Minimum Criteria Rules. Date: 11/5/13 Applicant Name: - DEPARTMENT OF TRANSPORTATION Applicant Address: 105 PACTOLLIS HWY INC 33 PO BOX 1587 GREENVILLE, NC 27835 Primary Contact for Project: JAY B. JOHNSON Phone No.: (252) 439 -2800 Is this an after - the -fact application: Yes x No River Basin: TAR - PAMLICO Stream Classification: C: Sw: NSW Regulatory Authorization Options for this Activity Federal: USACE Nationwide General Permit 3 — Maintenance State: General Water Quality Certification #3687 and /or Buffer Authorization Local: None Project Description — NCDOT is replacing bridge #53 in Beaufort County. The bridge is located on NC 45/ NC 99 over Pungo River Canal. Pungo River Canal is in the Tar - Pamlico Basin is classified by DWQ as class C; Sw; NSW waters. Bridge #53 is currently a reinforced concrete floor on I- Beams, 60.0 ft long. This structure will be removed using NCDOT's guidelines for bridge removal. The proposed bridge will be placed on its existing alignment. The new bridge structure will be an 45" pre- stressed girder bridge (1@80') OAL = 80' long by 33' wide. There are no jurisdictional wetlands located on site. Bank stabilization above OHW results in 39 linear feet of permanent stream impacts. Bent removal and associated activities result in 108 linear feet of temporary stream impacts. Signature: Print Name: JAY-B. NOHNSON Title: DIVSION 2 ENVIRONMENTAL OFFICER Transportation Permitting Unit 1650 Mail Service Center, Raleigh, North Carolina 27699 -1650 Location: 2321 Crabtree Blvd., Raleigh, North Carolina 27604 Phone: 919 -733 -17861 FAX 919- 733 -6893 Internet http: lih2o.enr.state.naus/ncwetlandsf An Equal Opportunity %Affirmative Action Empbpr Noi thCarolina evatura!!rf C O J W S N v c O m cry ri `o O n o R• CD O N o m 2 a m C. 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JJr Jr °iinn �. a E J J J J o U') V m m M f p to V d O ur d d O + m ++ N r" KS LLO + + :fCO d o m a �Z oo °+ 16 C5 co 10 ito L IL .c 12 m -0 j �z U) E 2 0 4) LX 0 CD E co IL 0 to CL �S & a. a. a. 0 a) 0)"o cn 'm > & > r > w 2 c w W,a. c ui c 0 CL- Ew V; 0 0 Z 'E 40 m C- 0 d) 0 m —0 :Lc 0 z z 0 0— §]$ CL '4� - co IL co 2! > CL 02 c 40 Ex m co , Ln Ln C m CD 9 CD LL C:) E C? S) 2 2 r_ 2 C P r— , 0 m m m . E 3. E, >. m CL m ix CL � \ ! 9L � \_ } } \ k � CL 0 c; El STEWART SPECIAL PROVISIONS 17BP.2.R.47 Bridge No. 060053 o�••a 37760 �0 •'F't'G I tyE��-'p0 IO�a /Zo�3 Table of Contents PROJECT SPECIAL PROVISIONS FALSEWORK AND FORMWORK ( 04- 05- 12) ........................ SUBMITTAL OF WORKING DRAWINGS (08 -9 -13) CRANE SAFETY (08- 15- 05)... GROUT FOR STRUCTURES (09- 30 -11) PILE DRIVING CRITERIA (09- 18 -12) ................. ..............................8 ................. .............................14 .................................. .............................15 ........................... .............................17 PLACING LOAD ON STRUCTURE MEMBERS (11/27/12) ..................................... .............................18 FALSEWORK AND FORMWORK 1.0 DESCRIPTION (4 -5 -12) Use thin Special Provision as a guide to develop temporary works submittals required by the Standard Specifications or other provisions; no additional submittals are required herein. Such temporary works include, but are not limited to, falsework and formwork. Falsework is any temporary construction used to support the permanent structure until it becomes self - supporting. Formwork is the temporary structure or mold used to retain plastic or fluid concrete in its designated shape until it hardens. Access scaffolding is a temporary structure that functions as a work platform that supports construction personnel, materials, and tools, but is not intended to support the structure. Scaffolding systems that are used to temporarily support permanent structures (as opposed to functioning as work platforms) are considered to be falsework under the definitions given. Shoring is a component of falsework such as horizontal, vertical, or inclined support members. Where the term "temporary works" is used, it includes all of the temporary facilities used in bridge construction that do not become part of the permanent structure. Design and construct safe and adequate temporary works that will support all loads imposed and provide the necessary rigidity to achieve the lines and grades shown on the plans in the final structure. 2.0 MATERIALS Select materials suitable for temporary works; however, select materials that also ensure the safety and quality required by the design assumptions. The Engineer has authority to reject material on the basis of its condition, inappropriate use, safety, or nonconformance with the plans. Clearly identify allowable loads or stresses for all materials or manufactured devices on the plans. Revise the plan and notify the Engineer if any change to materials or material strengths is required. 3.0 DESIGN REQUIREMENTS A. Working Drawings Provide working drawings for items as specified in the contract, or as required by the Engineer, with design calculations and supporting data in sufficient detail to permit a structural and safety review of the proposed design of the temporary work. On the drawings, show all information necessary to allow the design of any component to be checked independently as determined by the Engineer. When concrete placement is involved, include data such as the drawings of proposed sequence, rate of placement, direction of placement, and location of all construction joints. Submit the number of copies as called for by the contract. 17BP.2.R.47 1 Bridge No. 060053 When required, have the drawings and calculations prepared under the guidance of, and sealed by, a North Carolina Registered Professional Engineer who is knowledgeable in temporary works design. If requested by the Engineer, submit with the working drawings manufacturer's catalog data listing the weight of all construction equipment that will be supported on the temporary work. Show anticipated total settlements and /or deflections of falsework and forms on the working drawings. Include falsework footing settlements, joint take - up, and deflection of beams or girders. As an option for the Contractor, overhang falsework hangers may be uniformly spaced, at a maximum of 36 inches, provided the following conditions are met: Member Member Max. Overhang Max. Slab Edge Max. Screed Bracket Min. Vertical Leg Type Depth, Width, Thickness, Wheel Weight, Extension, (PCG) (inches) (inches) (inches) (lbs.) (inches) II 36 39 14 2000 26 III 45 42 14 2000 35 IV 54 45 14 2000 44 MBT 63 51 12 2000 50 MBT 72 55 12 1700 48 Overhang width is measured from the centerline of the girder to the edge of the deck slab. For Type II, I1I & IV prestressed concrete girders (PCG), 45- degree cast -in -place half hangers and rods must have a minimum safe working load of 6,000 lbs. For MBT prestressed concrete girders, 45- degree angle holes for falsework hanger rods shall be cast through the girder top flange and located, measuring along the top of the member, V -2 '' /z" from the edge of the top flange. Hanger hardware and rods must have a minimum safe working load of 6,000 lbs. The overhang bracket provided for the diagonal leg shall have a minimum safe working load of 3,750 lbs. The vertical leg of the bracket shall extend to the point that the heel bears on the girder bottom flange, no closer than 4 inches from the bottom of the member. However, for 72 -inch members, the heel of the bracket shall bear on the web, near the bottom flange transition. Provide adequate overhang falsework and determine the appropriate adjustments for deck geometry, equipment, casting procedures and casting conditions. If the optional overhang falsework spacing is used, indicate this on the falsework submittal and advise the girder producer of the proposed details. Failure to notify the Engineer of hanger type and hanger spacing on prestressed concrete girder casting drawings may delay the approval of those drawings. 17BP.2.R.47 2 Bridge No. 060053 Falsework hangers that support concentrated loads and are installed at the edge of thin top flange concrete girders (such as bulb tee girders) shall be spaced so as not to exceed 75% of the manufacturer's stated safe working load. Use of dual leg hangers (such as Meadow Burke HF -42 and HF -43) are not allowed on concrete girders with thin top flanges. Design the falsework and forms supporting deck slabs and overhangs on girder bridges so that there will be no differential settlement between the girders and the deck forms during placement of deck concrete. When staged construction of the bridge deck is required, detail falsework and forms for screed and fluid concrete loads to be independent of any previous deck pour components when the mid -span girder deflection due to deck weight is greater than 3/4 ". Note on the working drawings any anchorages, connectors, inserts, steel sleeves or other such devices used as part of the falsework or formwork that remains in the permanent structure. If the plan notes indicate that the structure contains the necessary corrosion protection required for a Corrosive Site, epoxy coat, galvanize or metalize these devices. Electroplating will not be allowed. Any coating required by the Engineer will be considered incidental to the various pay items requiring temporary works. 17BP.2.R.47 3 Bridge No. 060053 Design falsework and formwork requiring submittals in accordance with the 1995 AASHTO Guide Design Specifications for Bridge Temporary Works except as noted herein. 1. Wind Loads Table 2.2 of Article 2.2.5.1 is modified to include wind velocities up to 110 mph. In addition, Table 2.2A is included to provide the maximum wind speeds by county in North Carolina. Table 2.2 - Wind Pressure Values Height Zone feet above ground Pressure, lb /ft2 for Indicated Wind Velocity, mph 70 80 90 100 110 0 to 30 15 20 25 30 35 30 to 50 20 25 30 35 40 50 to 100 25 30 35 40 45 over 100 30 35 40 45 50 2. Time of Removal The following requirements replace those of Article 3.4.8.2. Do not remove forms until the concrete has attained strengths required in Article 420 -16 of the Standard Specifications and these Special Provisions. Do not remove forms until the concrete has sufficient strength to prevent damage to the surface. 17BP.2.R.47 4 Bridge No. 060053 Table 2.2A - Steady State Maximum Wind Speeds by Counties in North Carolina COUNTY 5YR COUNTY 5YR COUNTY 5YR Alamance 70 Franklin 70 Pamlico 100 Alexander 70 Gaston 70 Pasquotank 100 Alleghany 70 Gates 90 Pender 100 Anson 70 Graham 80 'Perquimans 100 Ashe 70 Granville 70 Person 70 Avery 70 Greene 80 Pitt 90 Beaufort 100 Guilford 70 Polk 80 Bertie 90 Halifax 80 Randolph 70 Bladen 90 Harnett 70 Richmond 70 Brunswick 100 Haywood 80 Robeson 80 Buncombe 80 Henderson 80 Rockingham 70 Burke 70 Hertford 90 Rowan 70 Cabarrus 70 Hoke 70 Rutherford 70 Caldwell 70 Hyde 110 Sampson 90 Camden 100 Iredell 70 Scotland 70 Carteret 110 Jackson 80 Stanley 70 Caswell 70 Johnston 80 Stokes 70 Catawba 70 Jones 100 Surry 70 Cherokee 80 Lee 70 Swain 80 Chatham 70 Lenoir 90 Transylvania 80 Chowan 90 Lincoln 70 Tyrell 100 Clay 80 Macon 80 Union 70 Cleveland 70 Madison 80 Vance 70 Columbus 90 Martin 90 Wake 70 Craven 100 McDowell 70 Warren 70 Cumberland 80 Mecklenburg 70 Washington 100 Currituck 100 Mitchell 70 Watauga 70 Dare 110 Montgomery 70 Wayne 80 Davidson 70 Moore 70 Wilkes 70 Davie 70 Nash 80 Wilson 80 Duplin 90 New Hanover 100 Yadkin 70 Durham 70 Northampton 80 Yancey 70 Edgecombe 80 Onslow 100 Forsyth 70 Orange 70 17BP.2.R.47 5 Bridge No. 060053 B. Review and Approval The Engineer is responsible for the review and approval of temporary works' drawings. Submit the working drawings sufficiently in advance of proposed use to allow for their review, revision (if needed), and approval without delay to the work. The time period for review of the working drawings does not begin until complete drawings and design calculations, when required, are received by the Engineer. Do not start construction of any temporary work for which working drawings are required until the drawings have been approved. Such approval does not relieve the Contractor of the responsibility for the accuracy and adequacy of the working drawings. 4.0 CONSTRUCTION REQUIREMENTS All requirements of Section 420 of the Standard Specifications apply. Construct temporary works in conformance with the approved working drawings. Ensure that the quality of materials and workmanship employed is consistent with that assumed in the design of the temporary works. Do not weld falsework members to any portion of the permanent structure unless approved. Show any welding to the permanent structure on the approved construction drawings. Provide tell -tales attached to the forms and extending to the ground, or other means, for accurate measurement of falsework settlement. Make sure that the anticipated compressive settlement and /or deflection of falsework does not exceed 1 inch. For cast -in -place concrete structures, make sure that the calculated deflection of falsework flexural members does not exceed 1/240 of their span regardless of whether or not the deflection is compensated by camber strips. A. Maintenance and Inspection Inspect and maintain the temporary work in an acceptable condition throughout the period of its use. Certify that the manufactured devices have been maintained in a condition to allow them to safely carry their rated loads. Clearly mark each piece so that its capacity can be readily determined at the job site. Perform an in -depth inspection of an applicable portion(s) of the temporary works, in the presence of the Engineer, not more than 24 hours prior to the beginning of each concrete placement. Inspect other temporary works at least once a month to ensure that they are functioning properly. Have a North Carolina Registered Professional Engineer inspect the cofferdams, shoring, sheathing, support of excavation structures, and support systems for load tests prior to loading. 17BP.2.R.47 6 Bridge No. 060053 B. Foundations Determine the safe bearing capacity of the foundation material on which the supports for temporary works rest. If required by the Engineer, conduct load tests to verify proposed bearing capacity values that are marginal or in other high -risk situations. The use of the foundation support values shown on- the contract plans of the permanent structure is permitted if the foundations are on the same level and on the same soil as those of the permanent structure. Allow for adequate site drainage or soil protection to prevent soil saturation and washout of the soil supporting the temporary works supports. If piles are used, the estimation of capacities and later confirmation during construction using standard procedures based on the driving characteristics of the pile is permitted. If preferred, use load tests to confirm the estimated capacities; or, if required by the Engineer conduct load tests to verify bearing capacity values that are marginal or in other high risk situations. The Engineer reviews and approves the proposed pile and soil bearing capacities. 5.0 REMOVAL Unless otherwise permitted, remove and keep all temporary works upon completion of the work. Do not disturb or otherwise damage the finished work. Remove temporary works in conformance with the contract documents. Remove them in such a manner as to permit the structure to uniformly and gradually take the stresses due to its own weight. 6.0 METHOD OF MEASUREMENT Unless otherwise specified, temporary works will not be directly measured. 7.0 BASIS OF PAYMENT Payment at the contract unit prices for the various pay items requiring temporary works will be full compensation for the above falsework and formwork. 17BP.2.R.47 7 Bridge No. 060053 SUBMITTAL OF WORKING DRAWINGS 1.0 GENERAL (8 -9 -13) Submit working drawings in accordance with Article 105 -2 of the Standard Specifications and this provision. For this provision, "submittals" refers to only those listed in this provision. The list of submittals contained herein does not represent a list of required submittals for the project. Submittals are only necessary for those items as required by the contract. Make submittals that are not specifically noted in this provision directly to the Resident Engineer. Either the Structure Design Unit or the Geotechnical Engineering Unit or both units will jointly review submittals. If a submittal contains variations from plan details or specifications or significantly affects project cost, field construction or operations, discuss the submittal with and submit all copies to the Resident Engineer. State the reason for the proposed variation in the submittal. To minimize review time, make sure all submittals are complete when initially submitted. Provide a contact name and information with each submittal. Direct any questions regarding submittal requirements to the Resident Engineer, Structure Design Unit contacts or the Geotechnical Engineering Unit contacts noted below. In order to facilitate in -plant inspection by NCDOT and approval of working drawings, provide the name, address and telephone number of the facility where fabrication will actually be done if different than shown on the title block of the submitted working drawings. This includes, but is not limited to, precast concrete items, prestressed concrete items and fabricated steel or aluminum items. 2.0 ADDRESSES AND CONTACTS For submittals to the Structure Design Unit, use the following addresses: Via US mail: Mr. G. R. Perfetti, P. E. State Structures Engineer North Carolina Department of Transportation Structures Management Unit 1581 Mail Service Center Raleigh, NC 27699 -1581 Attention: Mr. P. D. Lambert, P. E Submittals may also be made via email. Send submittals to: plambertgncdot.gov (Paul Lambert) Via other delivery service: Mr. G. R. Perfetti, P. E. State Structures Engineer North Carolina Department of Transportation Structures Management Unit 1000 Birch Ridge Drive Raleigh, NC 27610 Attention: Mr. P. D. Lambert, P. E. Send an additional e -copy of the submittal to the following address: jgaithergricdot.gov (James Gaither) 17BP.2.R.47 8 Bridge No. 060053 lboldenkncdot. og_v (James Bolden) For submittals to the Geotechnical Engineering Unit, use the following addresses: For projects in Divisions 1 -7, use the following Eastern Regional Office address: Via US mail: Mr. K. J. Kim, Ph. D., P. E. Eastern Regional Geotechnical Manager North Carolina Department of Transportation Geotechnical Engineering Unit Eastern Regional Office 1570 Mail Service Center Raleigh, NC 27699 -1570 Via other delivery service: Mr. K. J. Kim, Ph. D., P. E. Eastern Regional Geotechnical Manager North Carolina Department of Transportation Geotechnical Engineering Unit Eastern Regional Office 3301 Jones Sausage Road, Suite 100 Garner, NC 27529 For projects in Divisions 8 -14, use the following Western Regional Office address: Via US mail: Mr. Eric Williams, P. E. Western Regional Geotechnical Manager North Carolina Department of Transportation Geotechnical Engineering Unit Western Regional Office 5253 Z Max Boulevard Harrisburg, NC 28075 Via other delivery service: Mr. Eric Williams, P. E. Western Region Geotechnical Manager North Carolina Department of Transportation Geotechnical Engineering Unit Western Regional Office 5253 Z Max Boulevard Harrisburg, NC 28075 The status of the review of structure- related submittals sent to the Structure Design Unit can be viewed from the Unit's web site, via the "Contractor Submittal" link. Direct any questions concerning submittal review status, review comments or drawing markups to the following contacts: Primary Structures Contact: Paul Lambert (919) 707 — 6407 (919) 250 — 4082 facsimile plambert&ncdot.gov Secondary Structures Contacts: James Gaither (919) 707 —6409 James Bolden (919) 707 — 6408 Eastern Regional Geotechnical Contact (Divisions 1 -7): K. J. Kim (919) 662 — 4710 (919) 662 — 3095 facsimile kkim@ncdot.gov 17BP.2.R.47 9 Bridge No. 060053 Western Regional Geotechnical Contact (Divisions 8 -14): Eric Williams (704) 455 —8902 (704) 455 — 8912 facsimile ewilliams@ncdot. og_v 3.0 SUBMITTAL COPIES Furnish one complete copy of each submittal, including all attachments, to the Resident Engineer. At the same time, submit the number of hard copies shown below of the same complete submittal directly to the Structure Design Unit and /or the Geotechnical Engineering Unit. The first table below covers "Structure Submittals ". The Resident Engineer will receive review comments and drawing markups for these submittals from the Structure Design Unit. The second table in this section covers "Geotechnical Submittals ". The Resident Engineer will receive review comments and drawing markups for these submittals from the Geotechnical Engineering Unit. Unless otherwise required, submit one set of supporting calculations to either the Structure Design Unit or the Geotechnical Engineering Unit unless both units require submittal copies in which case submit a set of supporting calculations to each unit. Provide additional copies of any submittal as directed. STRUCTURE SUBMITTALS Submittal Copies Required by Structure Design Unit Copies Required by Geotechnical Engineering Unit Contract Reference Requiring Submittal 1 Arch Culvert Falsework 5 0 Plan Note, SN Sheet & "Falsework and Formwork" Box Culvert Falsework 7 5 0 Plan Note, SN Sheet & "Falsework and Formwork" Cofferdams 6 2 Article 410 -4 Foam Joint Seals 6 9 0 "Foam Joint Seals" Expansion Joint Seals (hold down plate type with base 9 0 "Expansion Joint Seals" angle) Expansion Joint Seals 2 then 9 0 "Modular Expansion Joint (modular) Seals" 17BP.2.R.47 10 Bridge No. 060053 Expansion Joint Seals 9 0 "Strip Seals" (strip seals) Falsework & Forms 2 8 0 Article 420 -3 & (substructure) "Falsework and Formwork" Falsework & Forms 8 0 Article 420 -3 & (superstructure) "Falsework and Formwork" Girder Erection over Railroad 5 0 Railroad Provisions Maintenance and Protection of "Maintenance and Protection of Traffic Traffic Beneath Proposed g 0 Beneath Proposed Structure Structure at Station " Metal Bridge Railing 8 0 Plan Note Metal Stay -in -Place Forms 8 0 Article 420 -3 Metalwork for Elastomeric 4,5 Bearings 7 0 Article 1072 -8 Miscellaneous Metalwork 4,5 7 0 Article 1072 -8 Optional Disc Bearings 4 8 0 "Optional Disc Bearings" Overhead and Digital Message Signs (DMS) (metalwork and 13 0 Applicable Provisions foundations) Placement of Equipment on 7 0 Article 420 -20 Structures (cranes, etc.) Pot Bearings 4 8 0 "Pot Bearings" 2, then "Optional Precast Precast Concrete Box Culverts 1 reproducible 0 Reinforced Concrete Box Culvert at Station Prestressed Concrete Cored Slab 3 6 0 Article 1078 -11 (detensioning sequences) Prestressed Concrete Deck Panels 6 and 1 reproducible 0 Article 420 -3 Prestressed Concrete Girder Articles 1078 -8 and 1078 - (strand elongation and 6 0 11 detensioning sequences) Removal of Existing Structure 5 0 Railroad Provisions over Railroad 17BP.2.R.47 11 Bridge No. 060053 Revised Bridge Deck Plans 2, then (adaptation to prestressed deck 1 reproducible 0 Article 420 -3 panels) Revised Bridge Deck Plans 2 then "Modular Expansion Joint (adaptation to modular 1 reproducible 0 Seals" expansion joint seals) Sound Barrier Wall (precast 10 0 Article 1077 -2 & items) "Sound Barrier Wall" Sound Barrier Wall Steel Article 1072 -8 & Fabrication Plans 5 7 0 "Sound Barrier Wall" Structural Steel 4 2, then 7 0 Article 1072 -8 Article 400 -3 & "Construction, Temporary Detour Structures 10 2 Maintenance and Removal of Temporary Structure at Station " TFE Expansion Bearings 4 8 0 Article 1072 -8 FOOTNOTES 1. References are provided to help locate the part of the contract where the submittals are required. References in quotes refer to the provision by that name. Articles refer to the Standard Specifications. 2. Submittals for these items are necessary only when required by a note on plans. 3. Submittals for these items may not be required. A list of pre- approved sequences is available from the producer or the Materials & Tests Unit. 4. The fabricator may submit these items directly to the Structure Design Unit. 5. The two sets of preliminary submittals required by Article 1072 -8 of the Standard Specifications are not required for these items. 6. Submittals for Fabrication Drawings are not required. Submittals for Catalogue Cuts of Proposed Material are required. See Section 5.A of the referenced provision. 7. Submittals are necessary only when the top slab thickness is 18" or greater. 17BP.2.R.47 12 Bridge No. 060053 GEOTECHNICAL SUBMITTALS Submittal Copies Required by Geotechnical Engineering Unit Copies Required by Structure Design Unit Contract Reference Requiring Submittal 1 Drilled Pier Construction Plans 2 1 0 Subarticle 411 -3(A) Crosshole Sonic Logging (CSL) 2 1 0 Subarticle 411- 5(A)(2) Reports Pile Driving Equipment Data 2,3 1 0 Subarticle 450- 3(D)(2) Forms Pile Driving Analyzer (PDA) 2 1 0 Subarticle 450- 3(F)(3) Reports Retaining Walls 4 8 drawings, 2 calculations 2 drawings Applicable Provisions 4 5 drawings, "Temporary Shoring" & "Temporary Temporary Shoring 2 calculations 2 drawings Soil Nail Walls" FOOTNOTES 1. References are provided to help locate the part of the contract where the submittals are required. References in quotes refer to the provision by that name. Subarticles refer to the Standard Specifications. 2. Submit one hard copy of submittal to the Resident or Bridge Maintenance Engineer. Submit a second copy of submittal electronically (PDF via email) or by facsimile, US mail or other delivery service to the appropriate Geotechnical Engineering Unit regional office. Electronic submission is preferred. 3. The Pile Driving Equipment Data Form is available from: https:Hconnect.ncdot.gov /resources /Geolo icg_ al /Pages /Geotegh Forms Details.aspx See second page of form for submittal instructions. 4. Electronic copy of submittal is required. See referenced provision. 17BP.2.R.47 13 Bridge No. 060053 CRANE SAFETY (8- 15 -05) Comply with the manufacturer specifications and limitations applicable to the operation of any and all cranes and derricks. Prime contractors, sub - contractors, and fully operated rental companies shall comply with the current Occupational Safety and Health Administration regulations (OSHA). Submit all items listed below to the Engineer prior to beginning crane operations involving critical lifts. A critical lift is defined as any lift that exceeds 75 percent of the manufacturer's crane chart capacity for the radius at which the load will be lifted or requires the use of more than one crane. Changes in personnel or equipment must be reported to the Engineer and all applicable items listed below must be updated and submitted prior to continuing with crane operations. CRANE SAFETY SUBMITTAL LIST A. Competent Person: Provide the name and qualifications of the "Competent Person" responsible for crane safety and lifting operations. The named competent person will have the responsibility and authority to stop any work activity due to safety concerns. B. Rigeers: Provide the qualifications and experience of the persons responsible for rigging operations. Qualifications and experience should include, but not be limited to, weight calculations, center of gravity determinations, selection and inspection of sling and rigging equipment, and safe rigging practices. C. Crane Inspections: Inspection records for all cranes shall be current and readily accessible for review upon request. D. Certifications: By July 1, 2006, crane operators performing critical lifts shall be certified by NC CCO (National Commission for the Certification of Crane Operators), or satisfactorily complete the Carolinas' AGC's Professional Crane Operator's Proficiency Program. Other approved nationally accredited programs will be considered upon request. All crane operators shall also have a current CDL medical card. Submit a list of anticipated critical lifts and corresponding crane operator(s). Include current certification for the type of crane operated (small hydraulic, large hydraulic, small lattice, large lattice) and medical evaluations for each operator. 17BP.2.R.47 14 Bridge No. 060053 GROUT FOR STRUCTURES (9- 30 -11) 1.0 DESCRIPTION This special provision addresses grout for use in pile blockouts, grout pockets, shear keys, dowel holes and recesses for structures. This provision does not apply to grout placed in post - tensioning ducts for bridge beams, girders, or decks. Mix and place grout in accordance with the manufacturer's recommendations, the applicable sections of the Standard Specifications and this provision. 2.0 MATERIAL REQUIREMENTS Use a Department approved pre - packaged, non - shrink, non - metallic grout. Contact the Materials and Tests Unit for a list of approved pre - packaged grouts and consult the manufacturer to determine if the pre - packaged grout selected is suitable for the required application. When using an approved pre - packaged grout, a grout mix design submittal is not required. The grout shall be free of soluble chlorides and contain less than one percent soluble sulfate. Supply water in compliance with Article 1024 -4 of the Standard Specifications. Aggregate may be added to the mix only where recommended or permitted by the manufacturer and Engineer. The quantity and gradation of the aggregate shall be in accordance with the manufacturer's recommendations. Admixtures, if approved by the Department, shall be used in accordance with the manufacturer's recommendations. The manufacture date shall be clearly stamped on each' container. Admixtures with an expired shelf life shall not be used. The Engineer reserves the right to reject material based on unsatisfactory performance. Initial setting time shall not be less than 10 minutes when tested in accordance with ASTM C266. Test the expansion and shrinkage of the grout in accordance with ASTM C1090. The grout shall expand no more than 0.2% and shall exhibit no shrinkage. Furnish a Type 4 material certification showing results of tests conducted to determine the properties listed in the Standard Specifications and to assure the material is non - shrink. Unless required elsewhere in the contract the compressive strength at 3 days shall be at least 5000 psi. Compressive strength in the laboratory shall be determined in accordance with ASTM C109 except the test mix shall contain only water and the dry manufactured material. Compressive strength in the field will be determined by molding and testing 4" x 8" cylinders in accordance with AASHTO T22. Construction loading and traffic loading shall not be allowed until the 3 day compressive strength is achieved. When tested in accordance with ASTM C666, Procedure A, the durability factor of the grout shall not be less than 80. 17BP.2.R.47 15 Bridge No. 060053 3.0 SAMPLING AND PLACEMENT Place and maintain components in final position until grout placement is complete and accepted. Concrete surfaces to receive grout shall be free of defective concrete, laitance, oil, grease and other foreign matter. Saturate concrete surfaces with clean water and remove excess water prior to placing grout. Do not place grout if the grout temperature is less than 50 °F or more than 90 °F or if the air temperature measured at the location of the grouting operation in the shade away from artificial heat is below 45 °F. Provide grout at a rate that permits proper handling, placing and finishing in accordance with the manufacturer's recommendations unless directed otherwise by the Engineer. Use grout free of any lumps and undispersed cement. Agitate grout continuously before placement. Control grout delivery so the interval between placing batches in the same component does not exceed 20 minutes. The Engineer will determine the locations to sample grout and the number and type of samples collected for field and laboratory testing. The compressive strength of the grout will be considered the average compressive strength test results of 3 cube or 2 cylinder specimens at 28 days. 4.0 BASIS OF PAYMENT No separate payment will be made for "Grout for Structures ". The cost of the material, equipment, labor, placement, and any incidentals necessary to complete the work shall be considered incidental to the structure item requiring grout. 17BP.2.R.47 16 Bridge No. 060053 PILE DRIVING CRITERIA (9- 18 -12) Revise the 2012 Standard Specifications as follows: Page 4 -72, Subarticle 450- 3(D)(3) Required Driving Resistance, lines 26 -30, delete first paragraph and replace with the following: The Engineer will determine if the proposed pile driving methods and equipment are acceptable and provide the blows /ft and equivalent set for the required driving resistance noted in the plans, i.e., "pile driving criteria" except for structures with pile driving analyzer (PDA) testing. For structures with PDA testing, provide pile driving criteria for any bents and end bents with piles in accordance with Subarticle 450- 3(F)(4). Page 4 -73, Subarticle 450 -3(F) Pile Driving Analyzer, lines 45 -48, delete third paragraph and replace with the following: The Engineer will complete the review of the proposed pile driving methods and equipment within 7 days of receiving PDA reports and pile driving criteria. Do not place concrete for caps or footings on piles until PDA reports and pile driving criteria have been accepted. Page 4 -75, Subarticle 450 -3(F) Pile Driving Analyzer, add the following: (4) Pile Driving Criteria Analyze pile driving with the GRL Wave Equation Analysis Program (GRLWEAP) manufactured by Pile Dynamics, Inc. Use the same PDA Consultant that provides PDA reports to perform GRLWEAP analyses and develop pile driving criteria. Provide driving criteria sealed by an engineer approved as a Project Engineer (key person) for the same PDA Consultant. Analyze pile driving so driving stresses, energy transfer, ram stroke and blows /ft from PDA testing and resistances from CAPWAP analyses correlate to GRLWEAP models. Provide pile driving criteria for each combination of required driving resistance and pile length installed for all pile types and sizes. Submit 2 copies of pile driving criteria with PDA reports. Include the following for driving criteria: (a) Project information in accordance with Subarticle 450- 3(F)(3)(a) (b) Table showing blows /ft and equivalent set vs. either stroke for multiple strokes in increments of 6" or bounce chamber pressure for multiple pressures in increments of 1 psi (c) Maximum stroke or blows /ft or pile cushion requirements to prevent overstressing piles as needed (d) GRLWEAP software version information (e) PDF copy of all pile driving criteria and executable GRLWEAP input and output files Page 4 -76, Article 450 -4 MEASUREMENT AND PAYMENT, add the following: The contract unit price for PDA Testing will also be full compensation for performing GRLWEAP analysis and developing and providing pile driving criteria. 17BP.2.R.47 17 Bridge No. 060053 PLACING LOAD ON STRUCTURE MEMBERS (11- 27 -12) The 2012 Standard Specifications shall be revised as follows: In Section 420 -20 — Placing Load on Structure Members replace the first sentence of the fifth paragraph with the following: Do not place vehicles or construction equipment on a bridge deck until the deck concrete develops the minimum specified 28 day compressive strength and attains an age of at least 7 curing days. 17BP.2.R.47 18 Bridge No. 060053 Prrmjecl Tracking Nu. (Adernal [Ise) 11 -08 -0011 NO SURVEY REQUIRED FORM PROJECT INFORMATION Project No. County. Beaufort WBS No. 17BP.1.R.41 Document. PCE F.A. No. Funding. State Federal Federal (USAGE) Permit Yes No Permit Nationwide Required? Type. Proiect Description Replace Bridge 53 on NC 45 1NC 99 over the Pungo River Canal. No design plans provided. Area of Potential Effects (A.P.E.) includes a 11 -meter (70 -ft.) wide area on each side of the road for 91 meters (300 ft.) in each direction from the bridge. State - funded; requires Federal permits; requires temporary easments. SUMMARY OF CULTURAL RESOURCES REVIEW Brief description of review activities. results ofreview. and conclusions. Review included examination of topographic map, soil survey, and listings of previously recorded sites, previous archaeological surveys, and previous environmental reviews at the Office of State Archaeology (OSA). Topographic map (Pike Road, N.C.) shows the bridge crosses a straight canal that looks artificial, and that the surrounding landuse is drained (ditches) agricultural fields. Soil survey shows poorly- drained soils in the A.P.E. There are no previously recorded archaeological sites nearby, and the A.P.E. has not been previously surveyed for archaeological sites. The A.P.E. is included in an area that was previously cleared for archaeology by the OSA (85 -C -0000-0441; ER 85- 7591). Brief Explanation of why the available information provides a reliable basis for reasonaW _p edictMC that there are no unidentified historic properties in the APE The review indicates the A.P.E. has a low potential for archaeological sites. The landform is poorly - drained, and the A.P.E. is within an area that was previously cleared by the OSA. SUPPORT DOCUMENTATION ®Map(s), ❑Previous Survey Info, ❑Photos, Correspondence, ❑Notes FINDING BY NCDOT CULTURAL RESOURCES PROFESSIONAL NO SURVEY REQUIRED ®Archaeology ❑Historic Architecture Caleb Smith 9/19/2011 NCDOT Cultural Resources Specialist Date "No Survey Required " %orm %r Mhnx Transportation Projects as Qualified in the 2(47 Programmatic Agreement. NCDOT Archaeology & Historic Architecture Groups cA 41 • c O " m 3N It 9594 ' >R (3)4V7 0ONnd) Il tl of GGG�i�4't poi T _ _ � � � �— � I � � ' ' it � � I � 1 I�I � I � •' ° • • •O - d 41.4 .o 0 co c ° ER " zz H� J , / X �I �b' ? •fit Co % � ' -• I ��/ I Y �I) � � � � � ` —.ifs ` ° iii COQ\ • „ I ° ,5 j r %ri r I ri , I Urr r r b X r I t r r , b h r I I yb r. r' /y � ' o ? H jb X i O a w �i W W H P W W. 44 O 1.1 O U ai b H d U H a pw d a) b x z A O U G 0 .,-1 U G 74 G O U a) G a G 9 G ro a W a H H H v U G ro )a ro Q) U U O H H z b 00 >4 —i O 3 U O 00 0 r-I O H u'S C7 \ P4 00 a H cr Lr <13 oc A O •• W a H H U I d I W A A z w `0 I \ O 00 U \ ^r { 1J I U CL) I •n Lr 0 oc }, .. P4W U 00 H ON u H Cn H A W A W W z u z H d a P, A W H W U W Ri P. W H U) w x Ol w CY. O z H z H H W O a w P4 0 w A z �cUWj P4 C.7 z H H W H H H O a A qW Z W 0 U w x W a x O z O H .U) a O ::j z a H 34 0 H w H to cn a) U ro N � a H x^ u� 44 O a) OO ro U H Cd x w P4 as O 0 O O N aJ U U ro W O f1i N w O 6 W W U H d L7 u, 00 \ r-I U � a) A a) O W 41 N ca •r1 a d r-I U) W M a) v U G r-I O a) Ed a U) Cn 4.J 4.J H U) U) a) •H .n ' b m O ro o rq b 4-j LO 44 H roves 00 R.� 4-) a) 0 s4 a �+ G M +J as ro ro u r1 ^ S rI b ro U O '0 •rl CO ,i ro r-I v p G rl a) H O P W 4J U 4a W Q) ro C4 0 U H 4-I -r4 � Cdd +J O o .a G z +-I U G co U ri O H G 3 x 0a ri 0 ro \ td a 'rl 44 b CO G 4' M O ro x a U )4 O ro Q) u P �>, ^ �> UJ p rI 0 0.. ON 0 U) U 8 L+ L+ N W b mvbaol:, M c n 3 G G H G m w w (00 00 P •0 O OO 0 i. O bo O a) I G U ,H G U O .b 10 ro -0 CJ:W u) 41 •rq 00 a y,. Q.:.. aJ y a Ono 00 \ w U a N ro (ia 00 G CO +.j w .n _ \ O •n O r-I --I 'L) G J-J U) ro ro 0 G 0 o H to H 3� 3 ro z C14 G� � GT4 Or-I U Project Tracking No. (Internal Use) 11 -08 -0021 1 NO SURVEY REQUIRED FORM PROJECT INFORMATION Project No: County Beaufort WBS No: 17BP.2.R.41 Document • PCE F.A. No: Funding: ® State Federal (USACE) Permit Required? ® Yes ❑ No Permit Type: NWP 3 Project Description: Replace Bridge No. 53 over Pungo River on NC 45/NC 99 SUMMARY OF CULTURAL RESOURCES REVIEW Brief description of review activities, results of review, and conclusions: ❑ Federal Review of HPO quad maps, relevant background reports, historic designations roster, and indexes was undertaken on August 22, 2011. Based on this review, there were no existing NR, SL, LD, DE, or SS properties in the Area of Potential Effects (APE). Aerial photography shows one structure in the APE of this project. Google Street view reveals that the structure is a modern house not eligible for National Register listing. Brief Explanation of why the available information provides a reliable basis for reasonably predicting that there are no unidentified historic properties in the APE: Using HPO GIS website and Google Street view provide reliable information regarding the structures in the APE. These combined utilities are considered valid for the purposes of determining the likelihood of historic resources being present. SUPPORT DOCUMENTATION See attached: Maps, photograph FINDING BY NCDOT CULTURAL RESOURCES PROFESSIONAL NO SURVEY REQUIRED S`A61 NCDOT Cultural 4source# Specialist Date "No Survey Required" form Jor Minor Transportation Projects as Qualified in the 2007 Programmatic Agreement. NCDOT Archaeology & Historic Architecture Groups 1-, � • � °gym w r \ •t .i U 3 ft,: m man x 14�Ali6'111 14 61411 1 1 J w 1 li 414,f f •' �r - • • '� 0 I 14. ° �1 �441f+4141 eA s 7 , -cc OIL e� i • 4 �.. Of F r MV)m r---i3. M> LT) wO C. 31� 0- j j N aw: o. > �-1 L.j LD O cr . . . . ............. .......... C20090-A5-zl0z-150090 V3ARI DWd II ti o bbb Z F.. or O asa X! I II 17 i i 1 ig ii Ai a of 14 I cl• Z-! Z-1 II 17 i i 1 ig ii Ai a of 14 i 11/5/2013 NF, �VOVVJJ-i,ui _� -vi. 9 . 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