Loading...
HomeMy WebLinkAboutWQ0020830_Regional Office Historical File Pre 2018 (3)The Honorable W. Gary Gardner, Mayor Town of Faith 10 North Main Street Faith, North Carolina 28041 Michael F. Easley. Governor William G. Ross Jr.. Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek. P.E. Director Division of Water Quality June 17, 2005 Subject: Permit No. W00020830 Modification Town of Faith Wastewater Collection Facilities To Serve Town of Faith Wastewater Collection System Extension Rowan County, North Carolina Dear Mayor Gardner: In accordance with your application received on May 31,.2005, we are forwarding herewith Permit No. WQ0020830, dated June 17, 2005, to the Town of Faith for the construction and operation of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded, shall void Permit No. WQ0020830 issued March 9, 2005, and shall be subject to the conditions and limitations as specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein by reference. The modification includes the addition of approximately 538 linear feet of 8-inch gravity sewer. Please .pay particular attention to Permit Condition 3 which requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2H .0227 or any individual system -wide collection system permit issued to the Perrnittee. Also note Permit Condition 12 regarding three variances for the Division's Gravity Sewer Minimum Design Criteria. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 1) 15A NCAC 2H .0200; .2) the Division .of Water Quality's (Division) Gravity 'Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; 3) and the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force "Mains adopted June 1, 2000, as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as -constructed project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina GeneraiStatute §143-215.6A through §143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. Mooresville Regional Office 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-1699 Fax: (704) 663-6040 Internet h2o.enr.state.nc.us Customer Service: 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer-50% Recycledl10% Post Consumer Paper P orrthCaronar Mayor W. Gary Gardner Page 2 June 17, 2005 In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations, permission is hereby granted to the Town of Faith for the construction and operation of approximately 538 linear feet of 8- inch gravity sewer as part of the Wastewater Collection Facilities to serve the Town of Faith project, with no additional discharge .of collected domestic wastewater into the City of Salisbury's existing sewerage system, pursuant to the application received on May 31, 2005; and the continued construction and operation of a 87-gallon per minute grinder pump station (No. 2) with duplex pumps, on-site,audible and visual high water alarms, autodialer,.and a portable generator quick -connect receptacle; a 64-gallon per minute grinder pump station (No. 4) with duplex pumps, on -site audible and visual high water alarms, autodialer, and portable generator quick- connect receptacle; approximately 555 linear feet of 3-inch force main; and approximately 95 linear feet of 1.5-inch force main to serve.25 single family residences as -part of the Wastewater Collection Facilities to serve the Town of Faith project, and the discharge of 8,400 gallons per day of collected domestic wastewater into the `City of Salisbury's existing sewerage system, .pursuant.to the application received February'24, 2005; .and the continued construction and operation of approximately 61,478 linear feet of 8-inch gravity sewer, and approximately 8,003 linear feet of 10-inch gravity sewer; a 100-gallon per minute pump station (No.1) with duplex pumps, on -site audible and visual high water alarms, autodialer, and an automatically - activated stand-by generator with automatic reset; a grinder pump station (No. 2) as upgraded above (originally 45 gpm); a 100-gallon per minute pump station (No. 3) with duplex pumps, on -site audible and visual high water alarms, autodialer, and automatically -activated stand-by generator with automatic reset; and a grinder pump station (No. 4) as upgraded above (originally 55 gpm); approximately 3,365 linear feet of 4-inch force main; approximately 1,70D linear feet. of 3-inch force main; and approximately 555 linear feet of 2-inch force main (upgraded to 3-inch as stated .above) to serve the Town of Faith (residential, school, church, and commercial sources) as part of the Wastewater Collection Facilities to serve the Town of Faith project, and the discharge of 156,400 gallons per day of collected domestic wastewater into the City of Salisbury's existing system, pursuant to the application received December 17., 2001, all in conformity with 15A•NCAC 2H .0200; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast - Track Permitting of.Pump Stations and Force Mains adopted June 1, 2000, as applicable; and other supporting data subsequently filed and approved .by the Departmentof Environment and Natural Resources and considered a of this permit. The sewage and wastewater collected by this system shall be treated in the Salisbury -Rowan WWTP (Town Creek Treatment Train NPDES No. NC0023884) prior to being discharged into the receiving stream. This permit shall become voidable unless the agreement between the Town of Faith and the City of Salisbury for the collection and final treatment of wastewater is in full force and effect. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right -to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina,General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. Mayor W. Gary Gardner Page 3 June 17, 2005 If you need additional information concerning this matter, please contact Dee Browder at (704) 663-1699. Sincerely, fr(dare. for Alan W. Klimek, P.E. cc: Rowan County Health Department Mooresville Regional Office, Surface Water Protection (WWTF Permit No.'NC0023884) J. Tate Lanning, Jr., Withers & Ravenel, Inc. Surface Water Protection Central Files Marie Doklovic, PERCS NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURALRESOURCES RALEIGH WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT This permit shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and limitations: 1. This ;permit shall .become voidable unless the wastewater collection "facilities are constructed in accordance with. the conditions -of this 'permit; 15A NCAC 2H .0200; .the Division of Water Quality's (Division) 'Gravity 'Sewer ;Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump 'Stations and Force Mains adopted June 1, 2000, as applicable; and other supporting materials unless specifically mentioned herein. 2. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The wastewater collection facilities shall 'be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of .these facilities as required by 15A NCAC 2H .0227. If an individual permit is not required, the following performance criteria shall be met as .provided in 15A .NCAC 2H .0227: a. The sewer system shall be effectively -maintained and operated at all times to •prevent discharge .to land •or surface waters, .and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the surface water standards in 15A NCAC 2B .0200. b. .A map of the sewer system shall be developed and shall be actively maintained. c. .An -operation -and maintenance•plan shall be developed and implemented. d. :Pump stations that are not connected to a telemetry system shall be inspected every day (i.e. 365 days per :year). Pump stations that are connected to a telemetry system shall. be inspected at Least once per week. e. .High -priority sewer lines shall be inspected at least once per every six-month period of time. f. .A general observation of the entire sewer system shall be conducted at least once per year. g. Inspection and maintenance records shall be maintained for a period of at least three years. h. Overflows and bypasses shall be -reported to the appropriate Division regional office in accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute §143-215.1 C. 1 4. This permit shall not be transferable. In the event there is a desire for the wastewater collection facilities to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved. 5. Construction of the gravity sewers, pump stations, and force mains shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface .waters of the State. 6. Per 15A 'NCAC 2H .0220, upon completion of construction and prior to operation of these permitted -facilities, the completed Engineering Certification form attached to this permit shall be submitted with the required supporting documents to the address provided on the form. A complete certification is one where the form is fully executed .and the supporting documents are provided .as ,applicable. 7. A copy of the construction record drawings shall be maintained on file by the Permittee for the life of the wastewater collection facilities. 8. Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2H .0200; the Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Station and Force Mains adopted June 1, 2000 as applicable; and other supporting materials may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statutes §143- 215.6A through §143-215.6C. 9. In the event that the wastewater collection facilities fail to perform satisfactorily, including the creation of 'nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of .additional or replacement facilities. 10. The issuance of this permit shall not exempt the Permittee from complying with any and all statutes, -rules, regulations, or ordinances that may be imposed by other govemment agencies (local, state and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Ch. 4 and under the Division's General Permit-NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC 2H .0500. 11. Noncompliance,Notification: The Permittee shall verbally report to a Division of Water Quality employee at the Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day, following the occurrence or first knowledge of the occurrence of either of the following: a. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or breakage, etc.; or b. Any failure of a pumping station or sewer line resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. 2 Voice mail messages or faxed information is permissible, but shall not be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number (800) 858-0368 or (919) 733- 3300. Persons reporting any of the above occurrences shall file a spill report by completing Part I of Form CS-SSO (or the most current Division approved form), within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to ensure that the problem does not recur. Part 1l of Form CS-SSO (or the most current Division approved forrn) can also be completed to show that the SSO was beyond control. 12. 1) A,variance to ,allow a PVC SDR-35 pipe within 100 feet of a public water supply well is denied. The Town,shall either;replace the linein accordance with the regulations, reroute the line outside of 100-feet or abandon the well _(with public water supply concurrence). Certification that. thesituation has been corrected=shall be submitted to the Mooresville Regional Office, Surface Water Protection .Section prior to allowing any connections upstream of the line of concern (Lateral B-2 on the record drawings). 2) A public easement has been obtained and the 4-inch line can only serve one home. A variance is granted to allow the 4-inch main along a permanent easement serving one residence to remain as installed. No other connections shall be made to this Tine without prior approval of the Division. The Town is responsible for this 4-inch line segment. 3) A segment of 10-inch pipe (318 feet) was installed at .26% when the minimum requirement is .28%. A segment of 8-inch pipe,(134 feet) was installed at .37%. This deviation falls within our 10% 'tolerance policy, will achieve .a velocity of 2 fps at half full and surrounding segments are well above the minimum. This flatter slope should not have much effect on the system operation. A variance is granted to allow the line between MH 6 - 7(10") and E7 - E8 (8") to remain as installed. Permit issued this.the 17th day of June, 2005. 'NORTH CAROLINA ENVIRONMENTALMANAGEMENT COMMISSION for Alan W. Klimek, .E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0020830 3 Fast Track Engineering Certification Permit No. W00020530 Modification June 17, 2005 Complete and submit this form to the permit issuing regional office with the following: • One copy of the project record drawings (plan & profile views of sewer lines) of the wastewater collection system extension • Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project • Changes.to the project should be clearly identified on.the record drawings or in written summary form. Permit modifications are required for any changes resulting in non-compliance with this permit, regulations or minimum design criteria. This project shall not be considered complete nor allowed to operate until this Engineer's Certification and all required supporting; documentation have been received by the Division. Therefore, it is highly recommended that this certification be sent in a.manner .that provides proof of receipt by the Division. ENGINEER'S CERTIFICATION ❑ Partial ❑ Final 1, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (❑ periodically, ❑ weekly, ❑ full time) the construction of the Wastewater Collection Facilities to serve the Town of Faith, Rowan County project for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 2H .0200; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's •Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1,.2000 as applicable; and other supporting materials. North Carolina Professional Engineer's seal, signature, and date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED •ATTACHMENTS TO THE FOLLOWING ADDRESS MOORESVILLE REGIONAL OFFICE SURFACE WATER PROTECTION 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE NC 28115 The Permittee is responsible for tracking all partial certifications up until a final certification is received. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. ~TRACK APPLICATION for GRAVITY SEWERS, PUMP STATIONS, AND FORCE MAINS T�����7Q�O������F|�����pO�LD| Application Number: 1 USE THE [ (to bncompleted bvowVQ) Vx6002-w13?%9 Z. ' � | wo !----NN-]'g���1�g��-NN-F�d�[�[-0W^���m�� LL: Z | ~~~ 'lt / | . � .0 -- i�Mersm .| ��. :3o. / . 1. Owner: a Town of Faith Full Legal Name (company, municipality, HOA.uU|�y.�c.) 1b. VkGary Gardner, Mayor Signing Official Name and Title (Please review 15ANCAC2H.02O8(b)for authorized signing officu|o|) 1n. The legal entity who will own this | : ' 1d. P.O.Box 37 ` ��[�������D��h1p_NN | /1a Faith Mailing Address city mu State 1b �04)278�5O0 ^'.... 1i VO4)27Q-O4OM �]. m Telephone Facsimile | E-mail 2. Project (Facility) Information: . �- 2a. Wastewater Collection System to Serve Town of Faith �b.Rowan Brief Project Name (permit will refer to this name) County Where Project is Located Contact / J.Tate Lmnning'JcPE, Project Engineer -Withers &Ruvono|.Inc. Name and /WffiliationcfSomeone Who Can Answer Questions About this Application 3b. (910)489'3340 c.Uanning@km#lmramavaneioonl Phone Number i E-mail ]1. ��2. � ' | � ] �PE � ! ���' � . ��Z /--_ / IL0 ^ J ' � | (of onexisting permit) |fModification, Permit No.:VVC0U2U83O Project isNNNew N0Modification For modifications, attach a separate phase, changing line a|zm/(amgth, | duplicate project information sheet etc.). in B(7) and clearly explaining Only include B(1041)that the reason for the modification (i.e. adding another the modified information <nthis permit application -dmnot has already been included in the original permit. (go to Item2(a)) Owner is Q8Public (skip to ItemB(3)) EPrivate o. |fprivate, applicant will be: store, church, single office, etc.) or etc. - skip boItem etc. 'gmtmItem bd| 2b. If sold, facilities owned bye(must choose one) (Instruction O1) AooucJDava|upar(instruction IV) Public Utility NN Retaining Ownership (i.e. NNLeasing units 0o1o.Uownhomem. NNHomeowner NNSelling units 0ots.bzwnhomao. . City ofSalisbury Owner cfWastewater Treatment Facility (WVVTF)Treating VVaatmm�orFmmThis Project a. Salisbury-RowanVVWTP 4b. NCO023884 Name | VVVVT� Ponnd No. ` -City of Salisbury �wnerc¢ou�not� � __'_ �. The origin ofthis wastewater is(check all that opp|y): __-_--___ NumbmrofDownob�omSe�er(�knu�n) - � Home �UJO_% Domestic/Commercial 0Y Residential NN Car Wash NN Apartments/Condominlumm NN Institution L3 Mobile Home Park El School NNHospital ----- %|ndustdm| NNChurch NN Restaurant NN Nursing ��O�her[ope�fy)� NNOffioe NNO�er(npeoUy): ----- ' 7. Volume ofwastewater bobemUncatedfncth|apodicu|mcpnojoot:_0L_goUonaporday allocations *Do not include previously permitted 8. |fthe permitted flow iozero, indicate why: bnpermitted in ofexisting (nsubsequent pannbothmtoonnecthn1h|u||nn Permit No. VVOOO2O83O expected NN Interceptor Line - Flow will ON Flow has already been allocated 0 Rehabilitation orreplacement sewer with nonew flow VCKAPPLICATIONfOrGRAVITYSEWERS , PUMP STATIONS, AND FORCE MAINS PAGE 4 W z 1= z 0 U z 0 2 c 0 z 1- 2 re W a m 9. Provide the wastewater flow calculations used in determining the permitted flow in accordance with 15A NCAC 2H .0219(1) for Item B(7) or the design flow for line or pump station sizing if zero flow in the space below. Values other than that in 15A NCAC 2H .0219(1)(1-2) must be supported with actual water or wastewater use data in accordance with 15A NCAC 2H .0219(1)(3). See original Permit Application and Modification dated Feb. 23, 2005 10. Summary of Sewer Lines to be Permitted (attach additional sheets if necessary) Size (inches) 8-Inch Length (feet) 538 Gravity or Force Main (use the pull down menu) Gravity ENTER TOTAL LINE LENGTH IN MILES: 0.10 11. Summary of Pump Stations to be Permitted (attach additional sheets as necessary) Location ID (self chosen - as shown on plans for cross-reference) Design Flow (MGD) Power Reliability Option Operational Point (1- dual line feed; 2- permanent generator w/ATS; 3- GPM @ TDH portable generator wltelemetry,.4 wet well storage) 12. Does the sewer system comply with the Minimum Design Criteria for the Fast Track Permitting of Pump Stations and Force Mains (latest version), the Gravity Sewer Minimum Design Criteria (latest version) and 15A NCAC 2H .0200 as applicable? ® Yes ❑ No If no, please reference the pertinent minimum design criteria or regulation and indicate why a variance is requested. SUBMIT TWO COPIES OF PLANS, SPECIFICATIONS OR CALCULATIONS PERTINENT TO THE VARIANCE WITH YOUR APPLICATION 113. Have the following permits/certifications been submitted for approval? Wetland/Stream Crossings - General Permit or 401 Certification? ® Yes ❑ No ❑ N/A Sedimentation and Erosion Control Plan? ❑ Yes El No ® N/A Stormwater? ❑ Yes ❑ No ❑ N/A 14. Does this project involve aerial lines or siphons? Check if yes: ❑ Tbase.linesy .iII be considered_hia ndor tv and..niust_be checked once_evem six,mpnths 15. Does this project have gravity sewer lines designed at minimum slopes? ❑ Be aware that the Division will not accept installed lines more than 10% flatter than the minimum slope. Lines installed outside this tolerance should be corrected prior to submitting the final engineering certification.. T? A 11'11lY7 T1 1 nAH1C APPLICATION for GRAVITY SEWERS, PUi4fP STATIONS, AND FORCE MAINS PAGE 5 Use the Division's guidance document entitled, "DETERMINING STREAM CLASSIFICATIONS FOR FORM FTA 02/03 (FAST -TRACK SEWER SYSTEMS)" to collect and record the stream classification data below (attach additional sheets a necessary). This document is available from our web site or by contacting the appropriate Division of Water Quality regional office (see instructions for addresses) OR indicate the following: El A Stream Classification is not needed because all parts of the project are at least 100 feet away from any down slope waterbody, AND, A Stream Classification is not needed because the design does not depend on wet well storage as a power reliability option for any pump station near a Class C down slope waterbody. Location ID on Map (self chosen - as shown on map for cross-reference) Name of Waterbody Waterbody Stream Waterbody County River Basin Index. Gasification Submit the 8.5" x 11" COLOR topographic map as required in Instruction VI regardless of whether a classification is provided) plicant's Certification: 1, W. Gary Gardner, Mayor, attest that this application for Wastewater Collection System for Town of Faith has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete. Note: In accordance with North Carolina General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $1 0,000 as well as civil penalties up to $25,000 per violation. Signing afhci signature Professional Engineer's Certification: I attest that this application for Wastewater Collection for Town of Faith has been reviewed by me and is accurate, complete and consistent with the information in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, Gravity Sewer Minimum Design Criteria for Gravity Sewers adopted February 12, 1996, and the Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 and the watershed classification in accordance with Division guidance. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215.6A and 143-215.68, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation, 2a. J. Tate LanninJr. Professional Engineer Name 2b. Withers & Ravenel, Inc. Engineering Firm 2c, 111 MacKenan Drive Mailing Address 2d. Cary City 2g. (919) 469-340 2h. (919j 238-2099 Telephone Facsimile 2e. NC 2f. 2751 State Zip 2i, tlanning c@withersravenel.com E-mail Seai, Signature & Date T"F" A n.^5 /A"1 i Central Files: APS SWP D6/14105 Permit Number WQ0020830 Permit Tracking Slip Program Category Non -discharge Status Project Type In review Major modification Permit Type Fast Track Version .Permit Classification Gravity Sewer Extension, Pump Stations, & Pressure Sewer Individual Extensions Primary Reviewer Permit Contact Affiliation sonja.basinger Permitted Flow 0 Facility Facility Name MajorlMinor Region Wastewater Collection Facilities to serve Town Minor Mooresville of Faith Location Address County Rowan Owner Facility Contact Affiliation W Gardner PO Box 37 Faith NC 28041 Owner Name Owner Type Town of Faith Government - Municipal Owner Affiliation W PO Box 37 Faith Dates/Events Gardner NC 28041 Scheduled Orig Issue App Received Draft Initiated Issuance 01/24/02 05131 /05 Public Notice Issue & f f'4-/p5 Effective Expiration Regulated Activities Requested/Received Events Child care facility Domestic, other Restau rant School Wastewater collection Outfall. NULL Additional information requested Additional information received Waterbody Name Stream Index Number Current Class Subbasin OR/M-IERS & AVENEL ENGINEERS I PLANNERS I SURVEYORS May 25, 2005 Ms. Sonja Basinger N. C. DENR — Division of Water Quality Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Re: Permit WQ00200830 Town of Faith - Wastewater Collection Facilities Rowan County Dear Ms. Bassinger: gC OE{MY..'' `OF ENVIRONIVR1. iEN �V,:, " z ,VAL OFFICE gOQFZE 1:71 SAY 3 1 2005 On behalf of the Town of Faith I am enclosing the Town's application for a permit modification. The modification is to cover a proposed sewer extension to better serve several residences along Legion Club Road in the Greystone Subdivision in Faith. These residences were to have been connected to the existing Salisbury/Rockwell sewer line located along the rear of the affected properties; however, this method of service would have required aerial service lines, which could not be approved by Rowan County, the local inspecting authority. The application package consists of the items listed below with comments: 1. Fast Track Application for Gravity Sewers, Pump Stations and Force Mains — This application contains the Applicant's Certification signed by W. Gary Gardner, Mayor of Faith. The Professional Engineer's Certification bears my seal and signature. (i original and 1 copy) 2. Application Fee — Town of Faith Check No. 1159 in the amount of $400.00 3. Copy of Existing Permit WQ00208030 as modified March 9, 2005 — With Cover Letter 4. Letter of Flow Acceptance from Salisbury -Rowan Utilities dated February 17, 2005 — This letter accepts the flow volume of 164,800 gpd as currently permitted. This letter was addressed to Ms. Marie Doklovic in the Non -Discharge Permitting Unit of the State Office of DENR-DWQ. Two copies are enclosed. The original was previously submitted. 5. Color Copy of Portion of 7.5 Minute USGS Quad Map — "Rockwell" — This map shows the area served by the Town of Faith Wastewater Collection Facilities and the location of the proposed sewer extension. (1 copy) 6. Backup Sheet Describing the Requested Modification — (1 original and 1 copy) The Town of Faith would appreciate your review of the application materials. If additional information is needed to complete your review, please contact me at the phone number listed on the application or by e-mail to tlanning@withersravenel.com. 111 MacKenan Drive 1 Cary, North Carolina 27511 1 tel: 919.469.3340 1 Fax: 919.467.6008 i www.withersravenel.com 107 Stokley Drive i Suite 104 i Wilmington, North Carolina 2803 i tel: g1o.256.9277 i fax: g10.256.2584 Ms. Sonja Basinger May 25, 2005 Page 2 of Sincerely, WITHERS Enclosures as listed RAVENEL INC. Cc: Town of Faith ( /enclosures 1 & 3- ) Mr. H. Allen Hart — USDA Rural I evelopment Specialist _ Greensboro (w/encl°sures 1 &3-6) Mr, Dennis H. Lassiter, RE. -- Grants Engineer - NC Rura Economic Development Center, Inc. Cm/enclosures 1 & 3-6) Mr, Jim Behmer, Utilities Engineer Salisbury -Rowan Utilities ( /enclosures 1 3-6) SaIihuqR4wan February 17, 2005 Ms. Marie Doklovic P.E. Non -Discharge Permitting Unit N. C. DENR - Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Town of Faith - Wastewater Collection Facilities Permit WQ0020830 Amended Letter of Flow Acceptance Dear Ms. Doklovic: On August 19, 2001,.Salisbury-Rowan Utilities (SRU) approved a Sewer Service Agreement with the Town of Faith. SRU subsequently issued a letter of flow acceptance dated December 10, 2001 for flow in the amount of 156,400 gallons per day. SRU understands that based upon current, "as -built" conditions, the flow is now estimated to be 164,800 gallons per day, based upon State design criteria. Please be advised that Salisbury -Rowan Utilities hereby agrees to accept wastewater flow from the Town of Faith in the revised amount of 164,800 gallons per day. If you have any questions or require additional information, please contact us at 704-638- 4479. Assistant City Manager for Utilities Cc: Mayor W. Gary Gardner, Town of Faith 3. Tate Laming, Jr., P.E., Withers & Ravenel MB: jcv I. Water Street Telephone (704) 638-5205 Salisbury, NC 28144 Salisbury Rowan Utilities Fax (704) 638-8470 Name. ROCKWELL Date 5/25/2005 Scale: 1 inch equals 13 eet Proposed Sewer Extension Rockwell Outfll Collection System Boundary Location: 035' 35' 20.88" N 080' 27' 27,97" W Caption: Town of Faith, NC Sewer Extension - Greystone Copyright (CI 1998, Maptech, Inc. TOWN OF FAITH — WASTEWATER COLLECTION SYSTEMS DENR-DWQ Permit No. WQ0020830 DESCRIPTION OF REQUESTED MODIFICATION The Project originally permitted under Permit No. WQ0020830 covered the construction of a complete wastewater collection system to serve the Town of Faith in Rowan County. Construction of the project commenced in December 2002 and was fully completed in January 2005. The Town subsequently requested a modification to reflect several changes noted on the final record drawings. That modification was approved by DENR-DWQ on March 9, 2005. The Town of Faith wishes to request another modification to the permit, The modification is described as follows: Greystone Sewer Extension: The proposed modification consists of an 8-inch sewer extension to serve four (4) residences on Legion Club Road in the Greystone Subdivision. These homes were originally proposed to be served by means of connections to the City of Salisbury's existing 10-inch Rockwell Trunk Sewer located along the rear of the affected lots on the far side of a small creek, as shown on sheet 67 of the record drawings. When the homeowners attempted to connect to the existing sewer line, it was determined that 3 of the residences would have required aerial service lines. Even though the aerial lines would have been above the 25-year flood line, the Rowan County Inspections Department would not approve the aerial service lines. Also, the cost of the installations was considered prohibitive for the affected homeowners. The homeowners appeal to the Town of Faith to construct a new sewer line along Legion Club Road in front of their homes to enable simple, routine connections. The Town obtained funding commitments from USDA-RD and the N.C. Rural Center for the extension and the new sewer line has been designed by Withers & Ravenel. The Town of Faith wishes to apply for a modification to the permit in order to add the proposed sewer extension to their new wastewater collection system. Withers & Ravenel, Inc. 1. Tate f.arxr °ng, "r., P.E. May 25, 2005 WITHERS RA VENEL Prepared For: TOWN OF FAITH ROWAN COUNTY, NC WASTEWATER COLLECTION SYSTEM NCDENR -DWQ Permit No. WQ0020830 ENGINEER'S CERTIFICATION OF COMPLETION & SUPPORTING DOCUMENTS Prepared By: Withers & Ravenel Inc. 111 MacKenan Drive CaNC 27511 February 2005 By: ITH RAVE ENGINEERS I PLANNERS I SURVEYORS February 23, 2005 Ms. Marie Doklovic, P.E. N.C. DENR - Division of Water Qua Water Quality Section Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 y Re: Permit Not WQ0020830 Wastewater Collection Facilities to Serve Town of Faith Rowan County Dear Ms. Doklovic: The Wastewater Collection Facilities for the Town of Faith have been constructed and I enclose herewith several documents as required under condition number 6 of the permit. These are listed below with my comments. Manual (3-ring binder) containing the following documents: Engineer's Certificate of P`rca`ect Co m legion, bearing my engineer's seal and signature. Please note that the certification lists several exceptions to the Gravity Sewer Minimum Design Criteria and applicable .0200 Rules for which variances are requested Backup Sheets for Requested Permit Modifications - presents descriptive information on the permit modifications identified in the Certification. Backup Sheets for Requested Variances - presents data and calculations for each of the variances identified in the Certification, including the issue of the proximity of gravity sewer Lateral B-2 to one of the Water Supply Wells operated by the Town of Faith. Engineering calculations for each of the four pumping stations. The calculations include both hydraulic calculations and floatation/buoyancy calculations. 2. Construction Record Drawings for the Project (1 Set). The permit application for the project, as submitted in December 2001, indicated that the engineering firm for the project was Tate Lanning & Associates, P.C. You are advised that Tate Lanning & Associates, P.C. merged with the firm of Withers & Ravenel, Inc. on November 1, 2002. Therefore, the record drawings were prepared by Withers & Ravenel, M cKenan Drive I Cary, North Carolina 27511, I fel: 919.469.334n I fax: 919.467,6°08 www.withersraveneIcom 1°7 Straklry Drive t Suite 104 a Wilna'dngton, North Carolina 284°3 tel:910,2,56.9277 fax: 910 256,2584 Ms. Marie Doklovic, P.E. February 23, 2005 Page 2 of 2 Inc. I served as the project engineer throughout the construction and the drawings bear my seal and signature. The application for permit modification has been submitted to Ms. Sonja Bassinger in the Mooresville Regional Office. trust that you will find this submittal complete and in order. However, if you note any deficiencies, please contact me so that we can provide any additional documentation that you may require. Sincerely WITHERS RAVENEL, INC. J. Tate tanning, Jr.,, P.E. Enclosures Cc: Ms. Sonja. Bassinger — DENR-DWQ Mooresville Regional Office (w/ enclosures) Town of Faith (w/enclosures) Salisbury -Rowan Utilities — Attn. Jim Behmer, P.E. (w/enclosures) Mr. Allen Hart -- USDA-ORD, Greensboro, NC (w/enclosures) Mr. Dennis Lassiter, P.E., N.C. Rural Economic Development Center (w/enclosures) WITHERS c RAVENEL ENGINEERS I PLANNERS I SURVEYORS TO: PROJECT: CERTIFICATE OF PROJECT COMPLETION Non -Discharge Permitting Unit N. C. DENR - Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Wastewater Collection Facilities To Serve the Town of Faith Faith, NC PERMIT NO.: WQ0020830 Issued — January 24, 2002 UTILITY OWNER: (Permittee) Town of Faith P. O. Box 37 Faith, NC 28041 1, J. Tate Lanning, Jr., P.E. , a duly registered Professional Engineer in the State of North Carolina, having been authorized by the Town of Faith to observe full time the construction of the above referenced Project do hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit, 15A NCAC 2H .0200; the Division of Water Quality's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials — with the exception of the specific items listed and described below. 1. The calculated volume of wastewater to be permitted is now 164,800 gpd (was 156,400). 2. Pump Station Capacity — Stations No. 2 and No. 4 — The final design flow for these two grinder pumping stations were increased as a result of design changes requested by the City of Salisbury. The new pump operating conditions are shown on the attached calculations. A summary of the changes is as follows: Pump Station No. 2 87 gpm @ 37' TDH (was 45 gpm @ 45' TDH) Pump Station No. 4 64 gpm @ 95' TDH (was 55 gpm @ 75' TDH) 3. Force Main Size and Lengths — The final lengths of force mains 3" and smaller differ from the lengths shown in the permit. There is no change in the length of the 4" force main. A summary of the actual lengths of force mains of the various sizes are as follows: 4-inch diameter force main 3,365 LF (no change) 3-inch diameter force main 2,255 LF (was 1,700 LF) 2-inch diameter force main 0 LF (was 555 LF) 1-1/2 inch diameter force main 95 LF (was 0 LF) 111 MacKenan Drive i Cary, North Carolina 27511 i tel: 919.469.334o i fax: 919.467.6008 i www.withersravenel.com 107 Stokley Drive i Suite 1o4 i Wilmington, North Carolina 28403 i tel: g1o.256.9277 1 fax: 910.256.2584 CERTIFICATE OF PROJECT COMPLETION Town of Faith Wastewater Collection Facilities The force main at Pump Station No. 2 was increased from 2-inch to 3-inch at the request of the City of Salisbury. The 1-1/2" force main represents the length of force main extended beyond the frontage of a residential lot that could not be served by gravity and was served instead by a small grinder pump station located on the lot. A 1-1/2 inch force main (see exception #3 above) originating at a simplex pump station serving a single residence was extended beyond the frontage of the lot being served along a public right-of-way for a distance of 95 feet before discharging into an 8-inch gravity line. 4. Sewer Lateral 8-2 in Gardner Street was constructed of PVC Pipe and is 94 feet from a Public Water Supply Well serving the Town of Faith as measured at its nearest point. This does not meet the minimum separation requirement of 100 feet. 5. The 10-inch sewer pipe between Manholes 6 and 7 on the Faith -Salisbury Outfall was constructed on a gradient of 0.26% and does not meet the minimum design slope criteria of 0.28% fora 10-inch sewer. 6. The 8-inch sewer pipe between Manholes E7 and E8 on System E (Fraley Street) was constructed on a gradient of 0.37% and does not meet the minimum design slope criteria of 0.40% for an 8-inch sewer. 7. A 4-inch sewer service lateral was extended within an easement across private property to serve a single dwelling. The pipe size does not meet the 8-inch minimum size requirement for a public sewer. A modification to the permit has been requested for items 1 through 3 above, and variances from the applicable Rules and Gravity SewerMinimurn Design Criteria have been requested for items 4 through 8. Please see attachment for backup commentary. CA,Cfr, ifi°e By: SEAL „A. Date: February22 2005 North Carolina PE Certification No.: 3956 Attachments: Record Drawings Backup Commentary on Requested Permit Modifications Backup Commentary on Requested Variances Pump Station Calculations cc: Town of Faith — Attn: Mr. W. Gary Gardner, Mayor (w/enclosures) DENR-DWQ — Mooresville Regional Office — Attention: Sonja Basinger (w/enclosures) Mr. H. Allen Hart — USDA Rural Development Specialist — Greensboro (w/enclosures) Mr. Dennis H. Lassiter, P.E. —NC Rural Economic Development Center, Inc. (w/enclosures) Mr. Jim Behmer, P.E. — Utilities Engineer — Salisbury -Rowan Utilities (w/enclosures) Page 2 of 2 TOWN OF FAITH — WASTEWATER COLLECTION SYSTEMS DENR-DWQ Permit No. WQ0020830 DESCRIPTION OF REQUESTED MODIFICATIONS The Project originally permitted under Permit No. WQ0020830 covered the construction of a complete wastewater collection system to serve the Town of Faith in Rowan County. Construction of the project commenced in December 2002 and was fully completed in January 2005. The Town wishes to request modifications to the permit as originally issued. The modifications requested are listed and described as follows: 1. Volume of Wastewater Flow: A wastewater volume of 156,400 gals/day was permitted in the original application. A total of 25 additional residential connections were installed during the construction process -- mainly to serve out-of-town residents whose property is adjacent to the new sewer lines, and who had not signed up for sewer service prior to the issuance of the permit. The volume attributable to the additional connections is estimated as follows: 3 BR Units 20 Ea Q 120 gals/BR/Unit 2 BR Units 5 Ea Qa 120 gals/BR/Unit TOTAL INCREASE — WASTEWATER VOLUME 7,200 gpd 1,200 gpd 8,400 gpd The adjusted total wastewater volume to be permitted is 156,400 + 8,400 — 164,800 gpd. Wastewater will be discharged into the City of Salisbury Collection System for eventual treatment at the Salisbury -Rowan WWTF (NC0023884). 2. Pumping Stations — Pumping Rates The Project included the construction of four (4) pumping stations with permitted capacities as follows: Pumping Station No. 1 (Non -clog) — Deal Street 100 gpm Pumping Station No. 2 (Grinder) — Fraley Street 45 gpm Pumping Station No. 3 (Non -clog) — Brown Street 100 gpm Pumping Station No. 4 (Grinder) — Legion Club Rd 55 gpm Modification — Station No. 2 - The grinder pumping station No. 2, as originally designed, included the use of 2-inch PVC pipe, check valves and ball valves in the wet well without external valve vaults. The Town of Faith arranged with the City of Salisbury to handle the operation and maintenance of the pumping stations and the City 'requested that Pumping' Station No. 2 re -designed to utilize ductile iron pipe in lieu of PVC pipe in the wet wells and to provide a separate valve vault to house the check valves and ball valves. The use of ductile iron pipe in the wet well required that the size of the pump station piping be increased from 2-inch to 3-inch, since 3-inch is the smallest size available for ductile iron pipe. Station No. 2 had a short force main (<600 LF) and it was decided to increase the entire force main to 3-inch. This necessitated an increase in the pumping rate to achieve the desired velocity in the larger force main. The pumping rate was increased from 45 Pro osed Modifications — Permit W 0020830 Town of Faith, NC gpm to 87 gpm. This was accomplished utilizing the same 3.0 HP Myers pump as originally specified. Modification - Pumping Station No. 4 - Station No. 4 was also a grinder station. However, due to the higher head and capacity requirement, it was designed with 3-inch ductile iron piping in the wet well. The 3-inch valves were located in a separate vault. Due to the higher operating head requirement, the City of Salisbury requested that the Town of Faith use ductile iron force main pipe in lieu of the PVC force main originally proposed. Since the ductile iron pipe has a slightly larger inside diameter than the PVC pipe, the pumping rate was increased from 55 gpm to 64 gpm to achieve the desired velocity. This was accomplished utilizing the same 5.0 HP Myers pump as originally proposed. In summary, the Town of Faith requests that the permit be modified to increase the pumping rates at Pumping Station No. 2 and No. 4 as follows: Pumping Station No. 2 ................. increase to 87 gpm (was 45 gpm) Pumping Station No. 4 ................. increase to 64 gpm (was 55 gpm) No modification is requested for the non -clog Pumping Stations No. 1 and No. 3. 3. Force Main Sizes The final lengths of force mains 3-inch and smaller differ from the lengths shown in the permit. The revised lengths are as follows: 3-inch diameter force main ................................. 2,255 LF (was 1,700 LF) 2-inch diameter force main ....................................... 0 LF (was 555 LF) 1-1/2 inch diameter force main .................................. 95 LF (was 0 LF) As previously noted in section 2 above, the force main at Pumping Station No. 2 was increased from 2-inch to 3-inch at the request of the City of Salisbury and the 2-inch force main was eliminated. The 1 % inch force main represents the length of force main extended beyond the frontage of a residential lot that could not be served by gravity and was served instead by a small grinder pump station located on the lot. The force main is located in public right-of-way and will be maintained by the Town of Faith. Withers & Ravenel, Inc. By: Ta e f fnS fir., P. February 21, 2005 Page 2 of 2 TOWN OF FAITH — WASTEWATER COLLECTION SYSTEMS DENR-DWQ Permit No. WQ0020830 BACKUP FOR REQUESTED VARIANCES Several variances are indicated on the Application for Permit Modification. The details for the requested variances are presented below. 1. Separation from a Public Water Supply Well — Sewer Lateral B-2 is Non -compliant The Gravity Sewer Minimum Design Criteria stipulate in Section VI, Item B, Paragraph 2 that a minimum separation of 100 feet shall be maintained between sewer lines and water supply wells. If the minimum separation cannot be maintained, the sewer line is required to be constructed of "ferrous sewer pipe with joints equivalent to public water supply design standards... " The public water supply well on Gardner Street in Faith was not located by survey during the design phase of the project, and the proximity of this well to the sewer line on Gardner Street (Lateral B-2) was not observed or noted until the final inspection for the wastewater collection system. Following the final inspection, the Engineer surveyed the location of the well and noted the location on the as -built drawing for Lateral B-2. The survey indicates that the center of the well is 94 feet from the center of the PVC sewer pipe (SDR-35) between Manholes B49 and B19. Approximately 65 feet of the PVC sewer pipe is within the 100-foot restrictive radius. Keethe(attached'drav ing, sheet 4. of the Construction Drawings (Record Drawings). There is approximately 1,000 feet of new sewer in Lateral B-2 upstream of the point of concern. Following its construction, Sewer Lateral B-2 was observed to have no measurable infiltration entering the system from above manhole B19. The sections of pipe upstream of Manhole B49 were subjected to low-pressure air tests on September 11, 2003 in accordance with applicable ASTM Standards. The sewer line met or exceeded the test requirements for minimum pressure and duration. The Gardner Street well has served the Town of Faith for approximately 37 years and currently supplies approximately 8 to 10 percent of the Town's current water demand. Although it is the lowest producing well on the Faith Water System in terms of capacity, the Town would like to keep it in service. To correct the problem would require either replacing the affected sewer line with ductile iron pipe or abandoning the well. To replace the affected sewer line with ductile iron pipe would be expensive and undesirable in view of the fact that the street was recently resurfaced following construction of the sewer system. Abandoning the well is expected to be significantly less expensive, but would have some negative impact on the Town's water supply. 2. Minimum Gradients for Gravity Sewer Pipe- Non -compliant at Two Locations Section III, Item D, Paragraph 1 (d) of the Gravity Sewer Minimum Design Criteria, establishes the minimum slopes for 10-inch and 8-inch gravity sewer pipe as noted below. Backup for Requested Variances - Permit WQ0020830 Town of Faith, NC Gravity Sewer Pipe - Nominal Diameter Minimum Slope - feet/100 feet 10-Inch 0.28 8-inch 0.40 The final "As -Built" survey of the constructed sewers reveals that the required minimum slopes were not met at two locations. These locations noted below with the "as -built" slope calculations. Location No. 1 — Outfall — 10-1nch Sewer Between Manhole No. 6 and Manhole No. 7: Elevation of invert out at Manhole No. 7 (as surveyed) 715.47 Elevation of invert in at Manhole No. 6 (as surveyed) 714.64 Total fall between manholes 0.83 feet Distance between manholes (as surveyed) 318.60 feet Slope between manholes = 0.83/318.60/100 = 0.26 feet/100 feet This does not meet the minimum slope requirement of 0.28 feet/100. fee'' attached Sheet 2 of the C©r s ucfion :Records Drawings! Location No. 2 — Lateral E-2 — 8-1nch Sewer Between Manhole No. E7 and E8: Elevation of invert out at Manhole No. E-8 (as surveyed) 884.40 Elevation of invert in at Manhole No. E-7 (as surveyed) 883.90 Total fall between manholes 0.50 feet Distance between manholes (as surveyed) 134.39 feet Slope between manholes = 0.50/134.39/100 = 0.37 feet/100 feet This does not meet the minimum slope requirement of 0.40 feet/100. See attached Fheet; 27:of the Construction, Record Drawings 3. Minimum Size Requirement for Public Sewers — Non -compliant at One Location Under DENR 0200 Regulations - 15A NCAC 02H .0219 (i) (2) F — the minimum size of public gravity sewers is required to be 8-inch diameter. A 4-inch sewer was constructed to serve a single residential lot. The property being served by the 4-inch sewer is located out of Town and the owner of the lot had not requested the service until after the sewer lines in the affected area had been installed. The 4-inch line in question is shown on Sheet No. 16 of the Construction Record Drawings. The line was installed in an easement across the neighbor's property to the rear of the property being Page 2 of 3 Backup for Requested Variances — Permit WQ0020830 Town of Faith, NC served. All surrounding properties are being served from other service connections and the 4-inch line in question cannot be used to serve other property. The Town will maintain the 4-inch line in question from the point of connection to the 8-inch collector main in the adjacent street to the property being served. Therefore, it is considered a public sewer, but does riot meet the 8-inch minimum size requirement for public sewers. 5 t ie a k i d On behalf of the Town of Faith, the Engineer requests that the Division of Water Quality approve the variances described above. Withers & Ravenel, Inc. By: February 21, 2005 Page 3 of 3 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 1 — Deal St. DATE: November 2001 November 2004 BY: J. Tate Lansing, Jr., PE Design Calculations for Pumping Station No. 1 - Deal Street — Town of Faith, NC 1. Location,Description & General Information Pumping Station No. 1 is located on the south side of Deal Street near the intersection of Jaycee Street in Faith. The facility will serve the southeast side of Town and will discharge into the collection system on E. 2'd Street near Battle Street. 2. Wastewater Volume Projections 2.1 Initial Flow: The pumping station will serve 26 residential dwelling units plus 3 small commercial businesses, including a convenience store, an auto body shop, and a beauty shop. The estimated initial flow for the Deal Street Pump Station is estimated as follows: 26 Residences X 120 gallons/bedroom X 3 bedrooms ea. Ball Park 300 Seats @ 5 gal./seat Convenience Store 1,200 SF © 50 gal/100SF + 5 empl. @ 25 Auto Body Shop —4 empl. @ 25 gpd TOTAL ESTIMATED INITIAL AVERAGE DAILY FLOW: ESTIMATED PEAKING FACTOR TOTAL ESTIMATED INITIAL PEAK FLOW = 9,360 GPD = 1,500 GPD = 725 GPD = 100 GPD = 11,685 GPD = 8.1 GPM x 3 = 35,055 GPD = 24.3 GPM 2.2 Future Flow: There are ten (10) vacant lots that could be served in the immediate future and approximately 200 acres of available land which could be subdivided to serve another estimated 50 dwelling units. Therefore the total future flow to this station is estimated as follows: TOTAL INITIAL FLOW (from 2.1 above) Additional Residential Flow — 60 Units @ 120 gal./BR X 3 TOTAL ESTIMATED FUTURE AVERAGE DAILY FLOW ESTIMATED FUTURE PEAKING FACTOR TOTAL ESTIMATED FUTURE PEAK FLOW 2.3 Design Peak Flow: = 11,685 GPD -- 21,600 GPD 33,285 GPD = 23.1 GPM x 2.5 = 83,212 GPD = 57.8 GPM The De& Street pumping station has the potential to serve additional "pump over" flow to other areas in the vicinity. Therefore, the engineer recommends that a design flow of 100 GPM be used for this pumping station to accommodate some additional future flow from off -site. Page 1 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 1 — Deal St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE 3. Determine Pumping Rate and Force Main Size The use of "non -clog" wastewater pumps is proposed. State design criteria stipulate that non -clog pumps and associated force main pipe are to be capable of passing a 3-inch solid. State rules also stipulate a pumping rate that will ensure a minimum self -cleansing force main velocity of 2.0 feet per second (fps). Therefore, the minimum force main size required is 4-inch diameter and the minimum pumping rate would be approximately 85 gallons per minute (GPM). The design pumping rate selected for this station is 100 GPM to match the recommended design peak flow as indicated above. The actual velocity in the 4-inch force main would be approximately 2.3 feet per second. 4. Determine Wetwell Level Settings The ideal wetwell level settings for controlling the pumps result in 2 to 8 fill and pump down cycles per hour when wastewater is entering at the design average daily flow rate. The cycle time is calculated by first determining the wetwell capacity per foot of depth. Wetwell diameter = 6 ft. Wetwell capacity = 71 X (61)214 X 7.48 Gal/ft3 = 212 gal/ft of depth It appears that a pumping range of 1.0 ft. between pump "start" and pump "stop" may be appropriate for this station for the initial conditions. The fill time is calculated by dividing the capacity of the wetwell by the fill rate: Fill Time = (212 gal/ft X 1.0 ft)/ 8.1 GPM 26.1 Minutes The pump down time is calculated by dividing the wetwell capacity by the pumping rate minus the fill rate: Pump down time = (212 gal/ft X 1.0 ft)/(100 GPM — 8.1 GPM) = 2.3 Minutes The combined cycle time at the initial estimated average daily flow using the 1.0 foot operating range is: Cycle Time = 26.1 Minutes + 2.3 Minutes = 28.4 Minutes This yields approximately 2.11 cycles per hour at average daily flow. Initial elevations shall be as follows: Page 2 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 1 — Deal St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE Pumping Station top elevation: 839.41* Invert in: 830.95 High Water Alarm: 830.50 Lag pump on• 830.00 Lead pump on: 829.00 Pumps off (Initial Condition)• 828.00 Pumps off (Future Condition): 827.00 Wetwell floor: 824.43 Force Main Discharge Elevation 922.80 (As -Built) (As -Built) (As -Built) Final settings of the pump control floats shall be adjusted once the station is in service and the optimum cycle time based on actual flows can be determined. *The calculated 100 year flood elevation is Elevation 835.6. The design elevation of the top slab at the pumping station was 839.5 (839.41 As -Built). Thus the actual elevation of the floor slab is 3.8 -feet above the 100 year flood. 5. Pump Operating Conditions In order to determine the pump operating conditions, the static and friction head must be calculated. These two figures combined represent the total discharge head used for selecting the pumps. The "equivalent length" of the discharge and force main pipe must be determined for use in calculating the friction head with the Hazen -Williams formula. 5.1 Determine Static Head Static Head = Max. force main elev - Low liquid level in wet well = 922.8 — 827.00 =95.8ft. 5.2 Determine "Equivalent Length" of Pump Station Piping Station piping is Class 53, flanged 4" ductile iron pipe with cement lining, and having an actual inside diameter of 4.16". The equivalent length of 4" piping is calculated as follows: • 4"DIP 55LF 55' 4" Base Elbow 1 @ 12' 12' 4" - 90° Elbow 1 @ 12' ea. 12' 4" - Plug Valve 1 @ 5' ea. 5' 4" "T" side inlet 1 @ 22' ea. 22' 4" Swing check 1 @ 27' ea. 27' Equivalent length of 4-inch station piping 133' Page 3 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 1 — Deal St. DATE: November 2001 . November 2004 BY: J. Tate Lanning, Jr., PE 5,3 Determine "Equivalent Length" of 4-Inch Force Main The equivalent length of the proposed 4-inch force main is calculated as follows: 4" D.I. Pipe 2,692 LF 2,692' 4" 90° Elbow 2 @ 12' 24' 4" 45° Elbow 2 @ 5.2' ea. 10' Free discharge 1 @ 12' ea. 12' Equivalent length of 4-Inch DIP force main 2,738' . 5.4. Total Dynamic Head Calculation The total dynamic head is the summation of the static head, the velocity head and the friction head. The velocity head is determined by the equation: HV=V212G where: HV is the velocity head in ft V is the flow velocity in ft/sec G is gravitational acceleration in ft/sec2 Friction head is determined using the Hazen -Williams equation: HF= L1100 X 0.2083 X (1001C)1.852 X Q1.852 X D-4.8655 where: HF is the friction head in ft L is the equivalent length in ft C is the Hazen -Williams friction factor Q is the discharge in GPM D is the inside pipe diameter in inches The velocity and friction head for the system at various discharges is calculated and the results are totaled with the static head to determine the total head. These values are plotted to produce a system curve. A pump is then selected and the performance curve(s) is then plotted on the system curve to aid in selecting a pump for this station. The tabulation of total dynamic head is presented in the attached Table (EXCEL Spreadsheet). A plot of the system curve and performance curve for the selected pump are also attached. Page 4 of 5 WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 1 — DealSt. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE 6. PUMP SELECTION The design conditions are 100 GPM at 113 feet TDH. For this pumping station, the Engineer recommends the use of Fairbanks Morse Model 5433 MV submersible pumps, with 10.375" impeller. Motor characterisics are: 240volt13-phase. Minimum horsepower recommended is 15 HP so as to be non -overloading throughout the operating range. WITHERS 8. RAVENEL, INC. Page 5 of 5 PR(--:.:T NAME: PUMP STATION NAME: Town of Faith Wastewater CoIIeuuun System Pumping Station Calculations No. 1 - Deal Street TLA PROJECT NO.: 9833-1 W & R PROJECT NO.: DATE: 202284.0 November 2001 (TLA) Discharge (gpm) Static Head Feetead (Feet) Pump Entrance Station Piping Force Main Total Force Main Head (Feet) Total Dynamic Head (Feet) Veloit (Cl)(Ft.ISec.) Velocity (Feet) Friction Head (Feet) Velocity (Ft./Sec.) Velocity Head (Feet) Friction Head (Feet) Velocity (Ft./Sec.) Velocity Head (Feet) Friction Head (Feet) 0 95.8 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 95.80 25 95.8 0.64 0.01 0.01 0.59 0.01 0.07 0.55 0.00 1.13 1.23 97.03 50 95.8 1.28 0.03 0.04 1.18 0.02 0.27 1.10 0.02 4.07 4.44 100.24 75 95.8 1.91 0.06 0.08 1.77 0.05 0.57 1.66 0.04 8.62 9.42 105.22 100 95.8 2.55 0.10 0.13 2.36 0.09 0.97 2.21 0.08 14.69 16.06 111.86 125 95.8 3.19 0.16 0.20 2.95 0.14 1.47 2.76 0.12 22.20 24.29 120.09 150 95.8 3.83 0.23 0.28 3.54 0.19 2.06 3.31 0.17 31.12 34.06 129.86 175 95.8 4.47 0.31 0.37 4.13 0.27 2.74 3.87 0.23 41.41 45.33 141.13 200 95.8 5.11 0.40 0.48 4.72 0.35 3.51 4.42 0.30 53.02 58.07 153.87 225 95.8 -5.74 0.51 0.60 5.31 0.44 4.36 4.97 0.38 65.95 72.24 168.04 Material: NIA I.D. (in) 4.00 eng (Ft) 15 Material: D.I. I.D. (in) 4.16 Length (Ft) 133 Material: DIP I.D. (in) 4.30 Length (Ft) 2,738 "C"= 120 "C" = 120 "C" = 130 Discharge (gpm) 0 50 100 150 200 250 Fairbanks 5433M 121.5 117 113 109 106.5 105 10-3/8" Imp. Withers & Ravenel, inc. By: Date: 180 00 160.00 140.00 120.00 100.00 80.00 60.00 40.00 20.00 0.00 TOWN OF FAITH - PUMP STATION NO. 1 0 50 100 150 200 Discharge (gpm) 250 300 System Head 'Fairbanks 4" 5433M Flotation Calculations for Circular Wet We Protect No: > w 4.00 Projeet Name: Town cif Caitl W� Pump Station: No. 1 - Deal Street Calc. By: Date: Tat e Lanni ig 11/5/2004 orientsWeights Wgt. H2.0 Wgt.Concrete Soil (sat) (bs/cu. ft.) (lbs/cu. `.) (lbs/cu. ft.) 62,40 150,00 120,00 Base: Diameter Thickness Fillet: Base Height (ft) (in) (ft) (ft) 8.00 1 s0 Walls: Diameter Height (tt) (ft) Outside: Inside: 6.00 14.98 (As Built) Weight of wetwell (outside volume - inside volume + fillet volume) x weight of concrete Weight (lbs) Walls Base Fillet Total. 27,109.13 5,238.17 2,650.72 34,998.021bs. oi Soil Weight = ((base area - wetwell OD area) x height of soil) x weight of soil Weight (lbs) 21,648.09 lbs. op Circular Rectangular Diameter top Thickness (ft) (in) Total 0.00 0.00 0.00 lbs, Width of slab Length of slab Thickness (ft) (ft) (in) To 0.00 0.00 0.00 lbs. Withers and Ravenel, Inc. Page 1 of 2 Flotation Calculations for Circular .Project No: 2t1 84 00 -Project Name: 'Town of Faith Wastewater Collection Fa illti Pump Station: No. 1 a Deal Street rd Acting 'F r Calr:. By: Date: Upward force acting on bottom of structure =base area x height of water x weight of water (Assuming Water Level at top of Structure) Uplift (lbs) = 51,14297lbs, 4 Factor of Safety— downward force of structure and soi°upward force of water Circular Total Downward Force = Total Upward Acting Force Factor of Safety 1.11 56,646.11 lbs, 51,142.97 lbs. Factor of Safety should be equal to or greater than 1.©. If not, add weight to base. Withers & Ravenef, Inc. Withers and Ravenel,Inc. Page 2 of 2 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 2 — Fraley St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr.. PE Design Calculations for Pumping Station No. 2 - Fraley Street -- Town of Faith, NC 1. Location, Description & General information Pumping Station No. 2 will be located at the NW corner of the intersection of Fraley Street and Burl Castor Road in Faith. The facility will serve the southwest side of Town and will discharge into the collection system on Burl Castor Road south of. Cemetery Drive, which in turn flows into Pumping Station No. 3. 2. Wastewater Volume Proiections 2.1 Initial Flow: The pumping station will serve 22 residential dwelling units plus 'a small commercial business (machine shop). The estimated flow for the Fraley Street Pump Station is estimated as follows: 22 Residences X 120 gallons/bedroom X 3 bedrooms ea. Machine Shop - 4 Employees @ 25 gal./employee TOTAL ESTIMATED INITIAL AVERAGE DAILY FLOW: ESTIMATED PEAKING FACTOR TOTAL ESTIMATED INITIAL PEAK FLOW 7,920 GPD 100 GPD 8,020 GPD = 5.6 GPM = x4 32,080 GPD = 22.3 GPM 2.2 Future Flow: There are fifteen (15) lots that are either vacant or that are out of Town and don't wish to have sewer service. There are also approximately 30 units outside of Town on the south side of Fraley Street that could be served in the future. Therefore the total maximum future flow to this station is estimated as follows: TOTAL INITIAL FLOW (from 2.1 above) Additional Residential Flow — 45 Units @ 120 gal./BR X 3 TOTAL ESTIMATED FUTURE AVERAGE DAILY FLOW (MAX.)' ESTIMATED FUTURE PEAKING FACTOR TOTAL ESTIMATED FUTURE PEAK FLOW 8,020 GPD 16.200'GPD 24,220 GPD = 16.8 GPM x 2.5 = 60,550 GPD = 42.0 GPM 2.3 Design Peak Flow: The future average daily flow as calculated above is a conservative estimate. Therefore, the engineer recommends that a minimum design flow of 45 GPM be used for this pumping station. Note: See Section 3 below for notes regarding the increase of the force main size and resulting increase in pumping rate. 3. Determine Pumping Rate and Force Main Size Page 1 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No,,2 — Fraley St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr.. PE Note: Since the original design was completed, the Town of Faith and the City of Salisbury reached a tentative agreement whereby the City would take over the maintenance and operation of the Faith Collection System. As part of the agreement, the two grinder pumping stations were re -designed and upgraded to utilize ductilie iron pipe in the wet well and valve vault. Since the minimum size for ductile iron pipe is 3-inch, the remaining PVC force main between the pump station and the discharge point (approx. 575 LF) was also increased to 3-inch diameter. With the increase in the force main size, the minimum pumping rate was required to be increased to approximately 60 gpm in order to achieve a minimum velocity of 2.0 fps. However, the decision to re -design and upgrade this station was made after the pumps had been ordered for design conditions of 45 gpm @ 45' TDH.. After increasing the force main from 2-inch to 3-inch diameter, the selected pump would deliver approximately 87 gpm against a revised TDH of approximately 37 feet. Therefore, the remaining calculations are based upon a revised minimum pumping rate of 87 gpm: (Refer to Section 5 below for details.) 4. Determine Wetwell Level Settings The ideal wetwell level settings for controlling the pumps result in 2 to 8 fill and pump down cycles per hour when wastewater is entering at the design average daily flow rate. The cycle time is calculated by first determining the wetwell capacity per foot of depth. Wetwell diameter = 5 ft. Wetwell capacity = X (512/4 X 7.48 GaIIft3 147 gal/ft of depth It appears that a pumping range of 1.0 ft. between pump "start" and pump "stop" may be appropriate for this station for the initial conditions. The fill time is calculated by dividing the capacity of the wetwell by the fill rate: Fill Time = (147 gal/ft X 1.0 ft)15.6 GPM = 26.2 Minutes The pump down time is calculated by dividing the wetwell capacity by the pumping rate minus the fill rate: Pump down time _ (147 gal/ft X 1.0 ft)/(87 GPM — 5.6 GPM) = 1.8 Minutes The combined cycle time at the initial estimated average daily flow using the 1.0 foot operating range is: Cycle Time = 26.2 Minutes + 1.8 'Minutes . = 28.0 Minutes This yields approximately 2.14 cycles per hour at average daily flow. Initial elevations shall be as follows: Page 2 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 2 — Fraley St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr.. PE Pumping Station top elevation: Invert in: High Water Alarm: Lag pump on• Lead pump on• Pumps off (Initial Condition)• Pumps off (Future Condition): Wetwell floor: 878.83* (As -Built) 866.79 (As -Built) 865.80 865.30 864.80 863.80 862.80 861.00 Final settings of the pump control floats shall be adjusted once the station is in service and the optimum cycle time based on actual flows can be determined. *The calculated 100 year flood elevation is Elevation 876.6. The design elevation of the top slab at the pumping station was 878.6 (As -Built — 878.83). Thus the actual elevation of the floor slab is 2.23-feet above the 100 year flood. 5. Pump Operating Conditions In order to determine the pump operating conditions, the static and friction head must be calculated. These two figures combined represent the total discharge head used for selecting the pumps. The "equivalent length" of the discharge and force main pipe must be determined for use in calculating the friction head with the Hazen -Williams formula. 5.1 Determine Static Head Static Head Max. force main elev - Low liquid level in wet well =881.3-861.8 =19.5ft. 5.2 Determine "Equivalent Length" of Pump Station Piping Station piping is now Ductile Iron Pipe, having an actual inside diameter of 3.34". The equivalent length of 3" piping is as follows: 3" D.I. Pipe 35 LF 35' 3" Base Elbow 1 @ 9.0' 9' 3" 90° Elbow 2 @ 9.0' ea. 18' 3" Gate Valve 1 @ 4.0' ea. 4' 3" "T" side outlet 1 @ 17' ea. 17' 3" Swing check 1 @ 20' ea. 20' Equivalent length of 3-inch station piping 103' Page 3 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 2 — Fraley St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr.. PE 5.3 Determine "Equivalent Length" of 3-inch Force Main The equivalent length of the proposed 3-inch force main is calculated as follows: 3" PVC PR, Class 200 Pipe 3" - 90° Elbow 3" - 45° Elbow Free discharge 575 LF 575' 1 @9' 9' 2@8'ea. 16' 1 @ 9' ea. 9' Equivalent length of 2-Inch PVC force main 609' 5.4. Total•Dynamic Head Calculation The total dynamic head is the summation of the static head, the velocity head and the friction head. The velocity head is determined by the equation: where: HV= V2 12G HV is the velocity head in ft V is the flow velocity in ft/sec G is gravitational acceleration in ftlsec2 Friction head is determined using the Hazen -Williams equation: HF= L/100 X 0.2083 X (1001C)1.852 X Q1.852 X D-4.8655 where: HF is the friction head in ft L is the equivalent length in ft C is the Hazen -Williams friction factor Q is the discharge in GPM D is the inside pipe diameter in inches The velocity and friction head for the system at various discharges is calculated and the results are totaled with the static head to determine the total head. These values are plotted to produce a system curve. A pump is then selected and the performance curve(s) is then plotted on the system curve to aid in selecting a pump for this station. The tabulation of total dynamic head is presented in the attached Table,. A plot of the system curve and performance curve for the selected pump are also attached. PUMP SELECTION The pump selected for the original design conditions (45 GPM @ 45' TDH) with a 2-inch force main was a Myers WGX30, submersible grinder pump with a 4.00" impeller. Motor characterisics are: 240volt13-phase. Minimum horsepower recommended is 3.0 HP. Since this pump had been approved and ordered prior to increasing the force main size, this pump was utilized for the new design conditions. The operating conditions for the revised design are 87 GPM @ 37' TDH. Page 4 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 {919) 469-3340 JOB: Town of Faith Pump Sta. No. 2 — Fraley St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr.. PE WITHERS & RAVENEL, INC. Page 5 of 5 PRO'=^,T NAME: Town of Faith Wastewater Collect---'3ystem Pumping Station Calculations PUMP STATION NAME: No. 2 - Fraley Street TLA PROJECT NO.: W&R PROJECT NO.: DATE: 9833-1 202284.0 November 2001 (TLA) Discharge (gpm) Static Head (Feet) Pump Entrance Station Piping Force Main Total Force Main Head (Feet)Head -- --- -, Total D namic Y (Feet) Velocity (Ft./Sec.) Velocity Head (Feet) Friction Head (Feet) Velocity (Ft 15eC) Velocity Head (Feet) Friction Head (Feet) Velocity F (t.15ec.) Velocity Head (Feet) Friction Head (Feet) 0 19.5 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 19.50 10 19.5 1.02 0.02 0.05 0.37 0.00 0.03 0.41 0.00 0.20 0.31 19.81 15 19.5 1.53 0.04 0.12 0.55 0.00 0.07 0.61 0.01 0.43 0.66 20.16 20 19.5 2.04 0.06 0.20 0.73 0.01 0.11 0.82 0.01 0.74 1.13 20.63 25 19.5 2.55 0.10 0.30 0.92 0.01 0.17 1.02 0.02 1.11 1.71 21.21 30 19.5 3.06 0.15 0.42 1.10 0.02 0.24 1.22 0.02 1.56 2.40 21.90 35 19.5 3.57 0.20 0.55 1.28 0.03 0.31 1.43 0.03 2.07 3.20 22.70 40 19.5 4.09 0.26 0.71 1.46 0.03 0.40 1.63 0.04 2.65 4.10 23.60 50 19.5 5.11 0.40 1.07 1.83 0.05 0.61 2.04 0.06 4.01 6.21 25.71 _ 60 19.5 6.13 0.58 1.50 2.20 0.07 0.85 2.45 0.09 5.63 8.73 28.23 70 19.5 7.15 0.79 2.00 2.56 0.10 1.13 2.85 0.13 7.48 11.64 31.14 80 19.5 8.17 1.04 2.56 2.93 0.13 1.45 3.26 0.17 9.58 14.93 34.43 87 19.5 8.89 1.23 2.99 3.19 0.16 1.69 3.55 0.20 11.20 17.46 36.96 _ 90 19.5 9.19 1.31 3.18 3.30 0.17 1.80 3.67 0.21 11.92 18.59 38.09 100 19.5 10.21 1.62 3.87 3.66 0.21 2.19 4.08 0.26 14.49 22.63 42.13 120 19.5 12.26 2.33 5.42 4.39 0.30 3.07 4.89 0.37 20.31 31.80 51.30 Material: N/A I.D. (in) 2.00 Length (Ft) 15 Material: D.I. I.D. (in) 3.34 Length (Ft) 103 Material: PVC 1.D. (in) 3.166 Length (Ft) 609 "C" = 120 "C" = 120 "C" = 130 Discharge (gpm) 0 10 15 30 40 50 60 70 80 90 100 120 Myers WGX30-3 HP 4.0" Imp. 48 48 47.8 47.6 47.2 45.8 43.7 41.6 38.8 36 32.4 24.2 Withers & Ravenel, Inc. By: Date: TOWN OF FAITH - PUMP STATION NO. 2 60.00 50.00 40.00 30.00 a Q 20.00 10.00 0.00 0 50 100 Discharge (gpm) 150 System Head Myers WGX30 - 4.0" Impeller Flotation Calculations for Circular Wet We Project No: 202284.00 Calc. By: Tate. Lanni Project Name: Town of Faith _.Wastewater Collection Fail ties Date: 11/5/2004 Pump Station: No, 2 Fraley Street 0 Ponents Weights Wgt. H2O (Ibs/cu. ft.) 62.40 Wgt.Concrete (lbs/cu. ft.) 150.00 Soil (sat) (Ibs/cu. ft.) 120.00 Base: Diameter Thickness Fillet: Base Height (ft) (in) (ft) (ft) 7.33 8.00 1.00 1.50 Walls: Diameter Height (ft) (ft) Outside: 6.00 17,80 (As Built) Inside: 5.00 Weight of wetwell = (outside volume - inside volume + fillet volume) x weight of concrete Weight (Ibs) = Walls Base Fillet Total 23,067.14 4,223.70 1,531.53 28,822.7 lbs. Soil Weight = ((base area - wetwell OD area) x height of soil) x weight of soil Weight (Ibs) = 29,824.19 Ibs. Circul Diameter top Thickness (ft) (in) Total 0.00 0.00 0.00 Ibs. Rectangular Width of slab Length of slab Thickness (ft) (ft) (in) Total 8.00 8.00 8.00 6,400.00 lbs. Withers and Ravenel, Inc. Page 1 of 2 Flotation Calculations for Circular Wet r''ell Project No: 202284.00 Project Name: Town of Faith - Wastewater Cc ti n Fa( Pump Station: No. 2 - Fraley Street Upward Acting Calc. By: fate Lanning Date: 1 "Q /5/2004 Upward force acting on bottom of structure = base area x height of water x weight of water Uplift (Ibs) = Safety Factor of Safety = downward force of structure and soil/upward force of Circular Total Downward Force Total Upward Acting Force = Factor of Safety 1.34 48,670.50 lbs. e 65,046.55 Ibs. 48,670.50 Ibs. Factor of Safety should be equal to or greater than 1.0. If not, add weight to base, Withers & Ravenel, Inc. Withers and Ravenel, Inc. Page 2 of 2 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 3 — Brown St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE Design Calculations for Pumping Station No. 3 - Brown Street — Town of Faith, NC 1. Location, Description & General Information Pumping Station No. 3 will be located approximately 600 feet south of Brown Street on the west side of the Town of Faith. The facility will serve a portion of the west and central areas of Town and will discharge into the collection system on the north side of Brown Street. 2. Wastewater Volume Projections 2.1 Initial Flow: The pumping station will serve 43 residential dwelling units plus 1 church and 1 small auto repair shop. The station will also handle the flow which is discharged from Pumping Station No. 2. The estimated initial flow for the Brown Street Pump Station is estimated as follows: 43 Residences X 120 gallons/bedroom X 3 bedrooms ea. Church — 250 Seats @ 3 gal./seat Church — Food Service —100 Seats @ 25 Auto Body Shop — 4 empl. @ 25 gpd Discharge from Pump Station No. 2 TOTAL ESTIMATED INITIAL AVERAGE DAILY FLOW: ESTIMATED PEAKING FACTOR TOTAL ESTIMATED INITIAL PEAK FLOW 15,480 GPD 750 GPD 2,500 GPD 100 GPD = 8.020 GPD 26,850 GPD = 18.6 GPM x 2.5 67,125 GPD = 46.6 GPM 2.2 Future Flow: There are twelve (12) vacant lots that could be served in the immediate future. Some vacant lots could be subdivided into larger lots. The Engineer estimates that not more than 30 additional lots could be served, plus the possible growth indicated for Pumping Station No. 2. Therefore the total future flow to this station is estimated as follows: TOTAL INITIAL FLOW (from 2.1 above) Additional Residential Flow — 30 Units @ 120 gal./BR X 3 Additional Residential Flow to Pumping Station No. 2 TOTAL ESTIMATED FUTURE AVERAGE DAILY FLOW ESTIMATED FUTURE PEAKING FACTOR TOTAL ESTIMATED FUTURE PEAK FLOW = 26,850 GPD = 10,800 GPD = 16,200 GPD 53,850 GPD = 37.4 GPM x 2.5 134,625 GPD = 93.5 GPM Page 1 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 3 — Brown St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE 2.3 Design Peak Flow: The Brown Street Pumping Station does not have great potential to receive possible "pump over" flows from areas currently outside of Town, as these would be expected to discharge into gravity lines downstream of the station, Therefore, the engineer recommends that a design flow of 100 GPM be used for this pumping station. 3. Determine Pumping Rate and Force Main Size The use of "non -clog" wastewater pumps is proposed. State desisgn criteria stipulate that non -clog pumps and associated force main pipe are to be capable of passing a 3-inch solid. State rules also stipulate a pumping rate that will ensure a minimum self -cleansing force main velocity of 2.0 feet -per second- (fps). Therefore, the minimum force main size required is 4-inch diameter and the minimum pumping rate would be approximately 85 gallons per minute (GPM). The design pumping rate selected for this station is 100 GPM to match the recommended design future peak flow as indicated above. The actual velocity in the 4-inch force main would be approximately 2.3 feet per second. 4. Determine Wetwell Level Settings The ideal wetwell level settings for controlling the pumps result in 2 to 8 fill and pump down cycles per hour when wastewater is entering at the design average daily flow rate. The cycle time is calculated by first determining the wetwell capacity per foot of depth. Wetwell diameter = 6 ft. Wetwell capacity = n X (612/4 X 7.48 Galfft3 = 212 gal/ft of depth It appears that a pumping range of 2.0 ft. between pump "start" and pump "stop" may be appropriate for this station for the initial conditions. The fill time is calculated by dividing the capacity of the wetwell by the fill rate: Fill Time = (212 gallft X 2.0 ft)I 18.6 GPM 22.8 Minutes The pump down time is calculated by dividing the wetwell capacity by the pumping rate minus the fill rate: Pump down time = (212 gal/ft X 2.0 ft)/(100 GPM — 18.6 GPM) 5.2 Minutes The combined cycle time at the initial estimated average daily flow using the 1.5 foot operating range is: Cycle Time = 22.8 Minutes + 5.2 Minutes 28.0 Minutes This yields approximately 2.14 cycles per hour at the initial average daily flow. Initial elevations shall be as follows: Page 2 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 3 — Brown St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE Pumping Station top elevation: 829.36* (As -Built) Invert in: 820.43 (As -Built) Alarm float 820.00 Lag pump on: 819.50 Lead pump on:. 818.50 Pumps off 816.50 Wetwell floor: 814.40 (As -Built) Final settings of the pump control floats shall be adjusted once the station is in service and the optimum cycle time based on actual flows can be determined. * This pump station is not located in a Flood Hazard Zone. The approximate 100-year flood elevation was calculated to be 827.7. The design elevation of the top slab at the pumping station was 830.0 (As -Built 829.36). Thus the actual elevation of the floor slab is 1.66 feet above the calculated 100-year flood elevation. 5. Pump Operating Conditions In order to determine the pump operating conditions, the static and friction head must be calculated. These two figures combined represent the total discharge head used for selecting the pumps. The "equivalent length" of the discharge and force main pipe must be determined for use in calculating the friction head with the Hazen -Williams formula. 5.1 Determine Static Head Static Head = Max. force main elev - Low liquid level in wet well = 841.30 — 816.50 = 24.8 ft. 5.2 Determine "Equivalent Length" of Pump Station Piping Station piping is Class 53, flanged 4" ductile iron pipe with cement lining, and having an actual inside diameter of 4.16". The equivalent length of 4" piping is as follows: 4" DIP 33 LF 33' 4" Base Elbow 1 @ 12' 12' 4" - 90° Elbow 1 @ 12' ea. 12' 4" - Plug Valve 1 @ 5' ea. 5' 4" - Tee side inlet 1 @ 22' ea. 22' 4" Swing check 1 @ 27' ea. 27' Equivalent length of 4-inch station piping 111' 5.3 Determine "Equivalent Length" of 4-Inch Force Main The equivalent length of the proposed 4-inch force main is calculated as follows: Page 3 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 3 — Brown St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE 4" PVC C-900, Class 150 Pipe 4" 45° Elbow 4" 22.5° Elbow Free discharge 740 LF 2@5.2'ea 2@3.0'ea 1 @ 12' ea Equivalent length of 4-Inch PVC force main = 740' 10' 6' 12' 768' 5.4. Total Dynamic Head Calculation The total dynamic head is the summation of the static head, the velocity head and the friction head. - The velocity head is determined by the equation: where: HV= V2 12G HV is the velocity head in ft V is the flow velocity in ft/sec G is gravitational acceleration in ft/sec2 Friction head is determined using the Hazen -Williams equation: HF= L1100 X 0.2083 X (1001C)1.852 X Q1.852 X D-4.8655 where: HF is the friction head in ft L is the equivalent length in ft C is the Hazen -Williams friction factor Q is the discharge in GPM D is the inside pipe diameter in inches The velocity and friction head for the system at various discharges is calculated and the results are totaled with the static head to determine the total head. These values are plotted to produce a system curve. A pump is then selected and the performance curve(s) is then plotted on the system curve to aid in selecting a pump for this station. The tabulation of total dynamic head is presented in the attached Table,. A plot of the system curve and performance curve for the selected pump are also attached. PUMP SELECTION The design conditions are 100 GPM at 30 feet TDH. For this pumping station, Fairbanks Morse Model 5432MV submersible pumps with 8.45" impellers were selected. Operating speed is 1,200 RPM. Motor characterisics are: 240volt13-phase. Minimum horsepower recommended is 3 HP so as to be non -overloading throughout the operating range. Page 4 of 5 WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No, 3 — Brown St. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr.,, PE WITHERS & RAVENEL, INC. Page 5 of 5 PRO. r NAME: Town of Faith Wastewater ColleuLlun System Pumping Station Calculations PUMP STATION NAME: No. 3 - Brown Street TLA PROJECT NO.: W&R PROJECT NO.: DATE: 9833-1 202284.0 November 2001 (TLA) November 2004 W&R Discharge (gpm) Static Head (Feet) Pump Entrance Station Piping Force Main Total Force Main Head (Feet) Total Dynamic Head (Feet) Velocity (Ft./Sec.) Velocity Head (Feet) Friction Head (Feet) Velocity (Ft /Sec. Velocity Head (Feet) Friction Head (Feet) Velocity (Ft./Sec.) Velocity Head (Feet) FrictionY Head (Feet) 0 24.8 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 24.80 25 24.8 0.64 0.01 0.01 0.59 0.01 0.06 0.57 0.01 0.34 0.43 25.23 50 24.8 1.28 0.03 0.04 1.18 0.02 0.22 1.14 0.02 1.22 1.55 26.35 75 24.8 1.91 0.06 0.08 1.77 0.05 0.48 1.70 0.05 2.59 3.29 28.09 100 24.8 2.55 0.10 0.13 2.36 0.09 0.81 2.27 0.08 4.41 5.62 30.42 125 24.8 3.19 0.16 0.20 2.95 0.14 1.23 2.84 0.13 6.67 8.51 33.31 150 24.8 3.83 0.23 0.28 3.54 0.19 1.72 3.41 0.18 9.35 11.95 36.75 175 24.8 4.47 0.31 0.37 4.13 0.27 2.29 3.98 0.25 12.44 15.92 40.72 200 24.8 5.11 0.40 0.48 4.72 0.35 2.93 4.54 0.32 15.93 20.40 45.20 225 24.8 5.74 0.51 0.60 ; 5.31 0.44 3.64 5.11 0.41 19.81 25.40 50.20 Material: N/A I.D. (in) 4.00 Length (Ft) 15 Material: D.I. I.D. (in) 4.16 Length (Ft) 111 Material: PVC I.D. (in) 4.24 Length (Ft) 768 "C 120 ,"C' = 120 "C'= 130 Discharge _ (gpm) 0 25 50 75 100 125 150 175 200 225 Fairbanks 5432M - 8.45" Dia. 1,200 rpm 36.0 34.2 32.8 31.3 30.3 29.2 28.4 27.6 26.8 . 26.1 Withers & Ravenel, Inc. By:. Date: 40.00 30.00 H- 20.00 TOWN OF FAITH - PUMP STATION NO. 3 Discharge (gpm) System Head 'Fairbanks 414 5432 Flotation Calculations for Circular Wet We' Project No: 202284.00 Calc. By: Tate Lanni Project Name: Town of FGaith Wastewater Col[ecti r Facilities Date: 11 `5/2004 Pump Station: No. 3 - Brown Street ponents Weights Wgt. H2O Wgt.Concrete Soil (sat) (Ibs/cu. ft.) (Ibslcu. ft.) (lbs/cu. ft.) 62.40 1 50.00 120.00 etwe Base: Diameter Thickness Fillet: Base Height (ft) (in) (ft) (ft) 8.17 8.00 Walls: Diameter Height (ft) (ft) Outside: T17 14.96 (As Built) Inside: 6.00 1.50 1.50 Weight of wetwell = (outside volume - inside volume + fillet volume) x weight of concrete Weight (lbs) Walls Base Fillet Total 27,072.94 5,238.17 2,650.72 34,961.82lbs. Sail... Soil Weight = ((base area - wetwell OD area) x height of soil) x weight of soil Weight (Ibs) = 21,619.18 lbs. Circular Rectangula Diameter top Thickness (ft) (in) Total 0.00 0.00 0.00 lbs. Width of slab Length of slab Thickness (ft) (ft) (in) Total 0.00 0.00 0.00 lbs. Withers and Ravenel, Inc. Page 1 of 2 Project No: 202284.00 ;Project Name: Town („yf Faith - Wastewater Collection Facilities Date: 1 115/2004 Pump Station: No. 3 - Brown Street Upward Acting Force Calc, By: Tatekinning Upward force acting on bottom of structure = base area x height of water x weight of water Uplift (lbs) = 51,077.60 lbs. Factor of Safe Factor of Safety — downward force of structure and soil/upward force of water Circular Total Downward Force = Total Upward Acting Force = Factor of Safety 1.11 56,581.01 lbs. 51,077.60 Ibs. Factor of Safety should be equal to or greater than 1.0. If not, add weight to base. Withers & Ravenel, Withers and Ravenel, Inc. Page 2 of 2 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 4 - Legion Club Rd. DATE: November 2001 November 2004 BY: J. Tate Liming, Jr., PE Design Calculations for Pumping Station No. 4 - Legion Club Road — Town of Faith, NC 1. Location, Description & General Information Pumping Station No. 4 will be located on the west side of Legion Club Road, approximately 500' north of Balfour Quarry Road in Faith. The facility will serve a portion of the northeast side of Town, consisting primarily of residences along Legion Club Road, Balfour Quarry Road and Rocky Ridge Drive. The station will discharge into the collection system at the intersection of Gardner Street and Legion Club Road. 2. Wastewater Volume Projections 2.1 Initial Flow: The pumping station will serve 30 residential dwelling units. The estimated flow for the Legion Club Road Pump Station is estimated as follows: 30 Residences X 120 gallons/bedroom X 3 bedrooms ea. TOTAL ESTIMATED INITIAL AVERAGE DAILY FLOW: ESTIMATED PEAKING FACTOR TOTAL ESTIMATED INITIAL PEAK FLOW i 0,800 GPD 10,800 GPD = 7.5 GPM = x4 43,200 GPD = 30.0 GPM 2.2 Future Flow: There are eight (8) lots that are vacant, plus land that could yield approximately ten (10) additional lots. Therefore the total maximum future flow to this station is estimated as follows: TOTAL INITIAL FLOW (from 2.1 above) _ Additional Residential Flow - 185 Units @ 120 gal./BR X 3 = TOTAL ESTIMATED FUTURE AVERAGE DAILY FLOW (MAX.) _ ESTIMATED FUTURE PEAKING FACTOR = TOTAL ESTIMATED FUTURE PEAK FLOW 10,800 GPD 6.480 GPD 17,280 GPD = 12.0 GPM x 3.0 51,840 GPD = 36.0 GPM 2.3 Design Peak Flow: The engineer recommends that a minimum design flow of 40 GPM be used for this pumping station. Note: See Section 3 below for notes regarding the increase of the force main size and resulting increase in the pumping rate. 3. Determine Pumping Rate and Force Main Size . (1,782'). Therefore, if the force main wcrc to be 2 inch diameter, the Total Dynamic Head (TDH) would be diameter. -It erdege-asla-leve-a-minimum-self-Gletisising-velesity-ef-24)-feetisesendrthe-pumping-rate-must-be Page 1 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 4 - Legion Club Rd. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE Note: Since the original design was completed, the Town of Faith and the City of Salisbury reached a tentative agreement whereby the City would take over the maintenance and operation of the Faith Collection System. As part of the agreement, the force main from the Legion Club Road Pumping Station was upgraded to utilize ductile iron pipe. The ductile iron pipe (Class 51) has a larger inside diameter (3.46") than does PVC SDR-21 pipe. With the increase in the force main diameter, the minimum pumping rate was required` to be increased to approximately 64 gpm in order to achieve a comparable minimum velocity of 2.2 fps. Therefore, the remaining calculations are based upon a revised minimum pumping rate of 64 gpm. 4. Determine Wetwell Level Settings The ideal wetwell level settings for controlling the pumps result in 2 to 8 fill and pump down cycles per hour when wastewater is entering at the design average daily flow rate. The cycle time is calculated by first determining the wetwell capacity per foot of depth. Wetwell diameter = 5 ft. Wetwell capacity = 7C X (5')214 X 7.48 Gal/ft3 = 147 gal/ft of depth It appears that a pumping range of 1.0 ft, between pump "start" and pump "stop" may be appropriate for this station for the initial conditions. The fill time is calculated by dividing the capacity of the wetwell by the fill rate: Fill Time = (147 gallft X 1.0 ft)/ 7.50 GPM = 19.6 Minutes The pump down time is calculated by dividing the wetwell capacity by the pumping rate minus the fill rate: Pump down time = (147 gal/ft X 1.0. ft)/(64 GPM — 7.5 GPM) = 2.6 Minutes The combined cycle time at the initial estimated average daily flow using the 1.0 foot operating range is: Cycle Time = 19.6 Minutes + 2.6 Minutes 22.2 Minutes This yields approximately 2.7 cycles per hour at average daily flow. Page 2 of 5 CALCULATIONS WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 4 — Legion Club Rd. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE 5.3 Determine "Equivalent Length" of 3-Inch Force Main The equivalent length of the proposed 3-inch force main is calculated as follows: 3" PVC Pipe PR Class 200 1,752 LF 1,752' 3" - 90° Elbow 1 @ 9' 9' 3" 45° Elbow 3 @ 4' ea. 12' Free discharge 1 @ 9' ea. 9' Equivalent length of 3-Inch PVC force main = 1,782' 5.4. Total Dynamic Head Calculation The total dynamic head is the summation of the static head, the velocity head and the friction head. The velocity head is determined by the equation: Hv= V2 12G where: HV is the velocity head in ft V is the flow velocity in ft/sec G is gravitational acceleration in ftlsec2 Friction head is determined using the Hazen -Williams equation: HF= L1100 X 0.2083 X (1001C)1.852 X Q1.852 X D-4.8655 where: HF is the friction head in ft L is the equivalent length in ft C is the Hazen -Williams friction factor Q is the discharge in GPM D is the inside pipe diameter in inches The velocity and friction head for the system at various discharges is calculated and the results are totaled with the static head to determine the total head. These values are plotted to produce a system curve. A pump is then selected and the performance curve(s) is then plotted on the system curve to aid in selecting a pump for this station. The tabulation of total dynamic head is presented in the attached Table,. A plot of the system curve and performance curve for the selected pump are also attached. PUMP SELECTION The design conditions are 64 GPM at 95 feet TDH. For this pumping station, the Engineer recommends the use of Myers WGX5OH, high -head submersible grinder pumps, with 5.62" impeller. Motor characterisics are: 240/voltl3-phase, 1,800 RPM. Minimum horsepower recommended is 5.0 HP. Page 4 of 5 WITHERS & RAVENEL, INC. 111 MacKenan Drive Cary, NC 27511 (919) 469-3340 JOB: Town of Faith Pump Sta. No. 4 — Legion Club Rd. DATE: November 2001 November 2004 BY: J. Tate Lanning, Jr., PE WITHERS & RAVENEL, INC. Page 5 of 5 PRwtCT NAME: Town of Faith Wastewater Collection System Pumping Station Calculations PUMP STATION NAME: No. 4 - Legion Club Road TLA PROJECT NO.: W&R PROJECT NO.: DATE: 9833-1 202284.0 November 2001 (TLA) Discharge (gpm) Static Head (Feet) Pump Entrance Station Piping Force Main Total Force Main Head (Feet) Total Dynamic Y Head (Feet) Velocity (Ft./Sec.) Velocity Head (Feet) Friction Head (Feet) Velocity (Ft.ISec.) Velocity Head (Feet) Friction Head (Feet) Velocity (Ft./Sec.) Velocity Head (Feet) Friction Head (Feet) 0 76.9 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 76.90 10 76.9 1.02 0.02 0.05 0.37 0.00 0,04 0.34 0.00 _ 0.45 0.56 77.46 15 76.9 1.53 0.04 0.12 0.55 0.00 0.08 0.51 0.00 0.95 1.19 78.09 20 76.9 2.04 0.06 0.20 0.73 0.01 0.13 0.01 1.62 2.03 78.93 25 76.9 2.55 0.10 0.30 0.92 0.01 0.20 _0.68 0.85 0.01 2.45 3.07 79.97 30 76.9 3.06 0.15 0.42 1.10 0.02 0.28 1.02 0.02 3.43 4.31 81.21 35 76.9 3.57 0.20 0.55 1.28 0.03 0.38 1.19 0.02 4.57 5.75 82.65 40 76.9 4.09 0.26 0.71 1.46 0.03 0.49 1.36 0.03 5.85 7.36 84.26 45 76.9 4.60 0.33 0.88 1.65 0.04 0.60 1.54 0.04 7.27 9.17 86.07 50 76.9 5.11 0.40 1.07 1.83 0.05 0.73 1.71 0.05 8.84 11.15 88.05 55 76.9 5.62 0.49 1.28 2.01 0.06 0.88 1.88 0.05 10.55 13.31 90.21 60 76.9 6.13 0.58 1.50 2.20 0.07 1.03 2.05 0.07 12.39 15.65 92.55 64 _ 76.9 6.54 0.66 1.69 2.34 0.09 1.16 2.18 0.07 13.97 17.64 94.54 - 70 76.9 7.15 0.79 2.00 2.56 0.10 1.37 2.39 0.09 , 16.49 20.84 97.74 80 76.9 8.17 1.04 2.56 2.93 0.13 1.75 2.73 0.12 21.12 26.71 103.61 90 76.9 9.19 1.31 3.18 3.30 0.17 2.18 3.07 0.15 26.26 33.25 110.15 Material: N/A I.D. (in) 2.00 engt (Ft) 15 Material: DIP I.D. (in) 3.34 Length (Ft) 124.5 Material: DIP I.D. (in) 3.46 Length (Ft) 1,782 = 120 "C" = 120 "C" = 120 Discharge (9Pmm 0 10 20 30 40 50 60 70 '80 90 Myers WGX5OH 125.0 122.0 118.0 113.5 108.0 102.5 97.0 91.0 83.5 74.0 5HP-5.62" • Withers & Ravenel, Inc. By: Date: 140.00 120.00 100.00 80.00 60.00 40,00 20.00 0.00 0 TOWN OF FAITH - PUMP STATION NO. 4 20 40 60 Discharge (gpm) 80 100 System Head Myers - WGX5O - 5.62" Impeller Flotation Calculations for Circular Wet Wel Project No: 202284.00 Calc. By: Tate L.inninf Project Name: Town of Faith - Wastewater Collection Facilities Iities Date: 11r3 200.4 Pump Station: No, -4 - Legion Ctr.kRaa+ Wgt. H2O (Ibs/cu. ft.) 62,40 Wgt.Concrete (Ibs/cu. ft.) 1 50.00 Soil (sat) (Ibs/cu. ft.;) ..... .......... . 120.00 Weight Base: Diameter Thickness Fillet: Base Height (ft) (i n) (ft) (ft) 7.33 8.t10 1.00 1.50 Walls: Diameter Height (ft) (ft) 6,00 14.15 (As Built) Inside: 5,00 Weight (Ibs) ell = (outside volume - inside volume + fillet volume) x weight of concrete Walls Base Fillet Total 3,337.08 4,223.70 1,531.53 24,092.31 Ibs. 0 Soil Weight = ((base area - wetwetl OD area) x height of soil) x weigh Weight (Ibs) = 23,708.55 Ibs. Circular 0 Diameter top Thickness (ft) (in) Total 0.00 0.00 0.00 Ibs. Rectangular Width of stab Length of slab (ft) (ft) 8.00 8,00 Thickness (if1) Total 8.00 6,400.00 lbs. Withers and Raven r Flotation Calculation Circula et e Project No:. Project Name: Pump Station: 202284.00 Calc. By: Af Faith Wastewater Collection Facilities Date: No, 4 - Legion Club Road tin 0 Upward force acting on bottom of structure = base area x height of water x weight of water Uplift (Ibs) = Factor f Safety 39,050.61 lbs.. Factor of Safety = downward force of structure and soil/upward force of water Circular Total Downward Force Total Upward Acting Force Factor of Safety 1.39 54,200.86 Ibs. 39,050.61 Ibs. Factor of Safety should be equal to or greater than 1.0. If not, add weight to base. Withers & Ravenel, lnc. 4 Withers and Ravenel, Inc. Page 2 of 2