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WQ0035604_Regional Office Historical File Pre 2018
Pat McCrory Governor NCDENR North Carolina Department of Environment and Natural Resources August 11, 2015 Tom Heberiing, Vice President, Energy Manufacturing Southwire Company, LLC 1 Southwire Drive Carrollton, GA 30119 Subject: Change of Ownership Approval Permit No. WQ0035604 ABB EHV Cable Manufacturing Facility Mecklenburg County Dear Mr. Heberiing: Donald R. van der Vaart Secretary ECEVED/NrCGEENR+OWR j vWQROS MODE ESVILLF REGfONAL OFFICE Division personnel have reviewed and approved your permit modification request for Permit No. WQ0035604. This modification is to change ownership from the ABB Inc. to the Southwire Company, LLC, and Southwire Company, LLC effective August 11, 2015, is now responsible for the continued operation and maintenance of the subject wastewater collection extension. Our database has been revised to reflect the ownership change, This approval letter shall be considered part of the perrnit and is therefore incorporated by reference. Other than ownership transfer, this modification includes no changes to the originally issued permit October 17, 201,1 and is subject to the conditions and limitations specified therein, The Permittee shall maintain compliance with an individual system -wide collection system permit as required by 15A NCAC 2T .0400 and G.S 143-215.9B or if an individual perrnit is not required, the Permittee shall maintain compliance with the performance criteria as required by 15A NCAC 2T.0403. If you have any other questions regarding this matter please contact Michael Leggett at (919) 807-6312 [email: michael.leggett@ncdenr.govj. Sincerely, 4)4,-3\ for Jay Zimmerman, PG Director, Division of Water Resources enclosures: WQ0035604, 15A NCAC 02T .0403 cc: Prentis Trickett, Vice President (prentis.trickett@us.abb.com) Chris McGill, Production Manager (chris,mcgill@southwire.com) Mooresville Regional Office, Water Quality Regional Operations Section Water Resources Central Files — WQ0035604 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Phone: 919-807-63301 Internet: www.ncwaterguality.org An Equal Opportunity l Affirmative Action Employer — Made in pad by recycled paper NCDENR North Carolina Department of Environment and Natural Resources ArA Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary October 17, 2011 Mr. Prentis Trickett, Vice President ABB, Inc. 9920 Kincey Avenue Reed Building, Suite 150 Huntersville, NC 28078 Subject: Permit No. W00035604 ABB EHV Cable Manufacturing Facility Wastewater Collection System Extension Mecklenburg County, North Carolina Dear Mr. Trickett: In accordance with your complete application received on October 11, 2011, we are forwarding herewith Permit No. WQ0035604, dated October 17, 2011, to ABB, Inc_ for the construction and operation of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded, and shall be subject to the conditions and limitations as specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein by reference. Please pay particular attention to Permit Condition 3, which requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2T .0403 or any individual system -wide collection system permit issued to the Perrnittee. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 1) 15A NCAC 2T; 2) the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; 3) and the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted October 1, 2000, as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed Professional Engineer in the application. it shall be the Permittee's responsibility to ensure that the as -constructed project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina General Statute §143-215.6A through §143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. Mooresville Regional Office Location: 610-East Center Avenue, Suite 301, Mooresville, NC 28115 Phone: (704) 663-1699 ' Fax: (704) 663-60401 Customer Service: 1-877-623-6748 Internet: http://portal.ncdenrorglweblwq An Equal Opportunity lAtfirmative Action Employer -.50% Recycled/10% Post Consumer paper NorthCarolina aturallj Mr Prenlis Trickeit October 17, 2011 Page Two In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations, permission is hereby granted for the construction and operation of approximately 576 linear feet of 8-inch gravity sewer, and the discharge of 6 515 gallons per day of collected domestic wastewater into the City of Charlotte existing sewerage system in conformity with 15A NCAC 2T; the Division's Gravity Sewer Minimum. Design Criteria adopted February 12, 1996. as applicable, the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted October 1, 2000, as applicable; and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The sewage and wastewater collected by this system shall be treated in the Rocky River WWTP (NPDES No. NC0036269) prior to being discharged into the receiving stream, If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this , permit. This request must be in the form of a written petition, conforming to Chapter 154E of North Carolina General Statutes, and filed with the Office of Administrative Hearings 6714 Mail Service Center, Raleigh NC 27699-6714, Unless such demands are made, this permit shall be final and binding, if you need additional information concerning this matter, please contact Mr Michael Parker at (704) 235-2194, Electronic copies. Cc Sincerely, for Colleen H Su in Erin Hall, Mecklenburg County Development of Water Quality Willis Horton, Mecklenburg County Richard H. Kapp, P.E. Professional Engineering Associates. Inc, Barbara Gross, CMU Mooresville Regional Office, Collection System Permit File Surface Water Protection Central Files PERCS NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT This permit shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and limitations: 1. This permit shall become voidable unless the wastewater collection facilities are constructed in accordance with the conditions of this permit; 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted October 1, 2000, as applicable; and other supporting materials unless specifically mentioned herein. 2. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 2T .0403. If an individual permit is not required, the following performance criteria shall be met as provided in 15A NCAC 2T .0403: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the surface water standards in 15A NCAC 2B .0200. b. A map of the sewer system shall be developed and shall be. actively maintained. c. An operation and maintenance plan shall be developed and implemented. d. Pump stations that are not connected to a telemetry system shall be inspected every day (Le 365 days per year). Pump stations that are connected to a telemetry system shall be inspected at least once per week. e. High -priority sewer lines shall be inspected at least once per every six-month period of time. f. A general observation of the entire sewer system shall be conducted at least once per year. g. inspection and maintenance records shall be maintained for a period of at least three years. h. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute §143-215.1C. 4. This permit is not transferable: In the event there is a desire for the wastewater collection facilities to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by documentation from the parties involved, and other supporting materials as may be appropriate The approval of this request shall be considered on its merits and may or may not be approved Construction of the gravity sewers, pump stations, and force mains shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. 6, Per 15A NCAC 2T 0116 upon completion of construction and prior to operation of these permitted facifa bes, the completed Ergineer ng Certification form attached to, this permit shalt be submitted with the required supporting: documents to the address provided on the form, A complete certification is one where the form is fully executed and the supporting documents are provided as applicable, 7 A copy of the construction drawings shall be maintained on file by the Permittee for the life of the wastewater collection facilities Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2T, the Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable,, the Division's Minimum Design Criteria for the ,Fast -Track Permitting of Pump Station and Force Mains adopted October 1,, 2000 as applicable; and other supporting materials may subject the Permittee to an enforcement action by the Division„ in accordance with North Carolina General Statutes §143- 2.15.6A through §143-a215 6C. In the event that the wastewater collection facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement facilities. 10 The issuance of this permit shall not exempt the Permittee from complying with any and all statutes. rules, regulations, or ordinances that may be imposed by other government agencies (local, state and federal) which have Jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Ch. 4 and under the Division's General Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B 0200 and 15A NCAC 2H 0500 11 Noncompliance Notification: The Permittee shall verbally report to a Division of Water Quality employee at the Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of either of the following a Any process unit failure, due to known or unknown reasons that renders the facility incapable of adequate wastewater transport such as mechanical or electrical failures of pumps, line blockage or breakage, etc ; or . b Any failure of a pumping station or sewer fine resulting in a by-pass directly to receiving waters without treat ment of all or any portion of the influent to such station or facility. Voice mail messages or faxed information is permissible, but shall not be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number (800) 858-0368 or (919) 733-3300. Persons reporting any of the af4ove occurrences shall file a spill report by completing Part I of Form CS-SSOr(or the most current Division approved form), within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to ensure that the problem does not recur. Part If of Form CS-SSO (or the .most current Division approved form) can also be completed to show that the SSO was beyond control. Permit issued this the 17th day of October, 2011. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION -6 6 for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0035604 3 deli; e..w.r..-... .••• • hermit No W0000 540.o4 October 17, 2011 Owner/WQCS Prentis Trickett ABB, inc. 9920 Kincey Avenue Reed Building, Suite 150 Charlotte, NC 28211 PE Richard H. Kapp, P.E Professional Engineering Associates, Inc. PO Box 8836 Greenville, SC 29604 Complete and submit this form to the permit issuing regional office with the following: • One copy of the project record drawings (plan & profile views of sewer lines) of the wastewater collection system extension Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) (orany pump stations permitted as part of this project • Changes to the project should be clearly identified on the record drawings or in written summary form. Permit modifications are required for any changes resuttiee in non-compliance with this permit, regulations or minimum design criteria. This project shall not be considered complete nor allowed to operate until this Engineer's Certification and ail required supporting documentation have been received by the Division: Therefore, it is highly recommended that this certification be sent In a manner that provides proof of receipt by, the Dlvlsion. ENGINEER'S CERTIFICATION /r!//jj D Partial Final I. Gha rei/o ,a as a du registered Profession& Engineer in the Stale of North Carolina, having been authorized to observe periodically, ❑ weekly. 0 full lime) the construction of ABB Et -IV Cable Manufacturing Facility, a fiAecklenburg County project for the Perrnittee, hereby state that, to the best of my abikit,es, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 2T: the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1995 as applicable, the Division's Minimum Design Criteria for the Fast -Track Pen -ratting of Pump Stations and Force Mains adopted October 1, 2000 es applicable; and other supporting materials. North Carolina Professional Engineer's seal, signature, and dale. �,C „AcilI y.7.`.:•*cSS/ q SEA I_ �r1 r s SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS MOORESVILLE REGIONAL OFFICE SURFACE WATER PROTECTION 610 EAST CENTER AVENUE, SUiTE 301 MOORESVILLE NC 28115 The Perrnittee is respon l for tracking all partial certifications up until a final certification [s received Any wastewater flow made to utary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Perrnittee to appropriate enforcement actions 4 ABB EHV CABLE MANNFAC11JRING FAC 15A NCAC 02T .0403 PERMTI T CNG 13Y REGULATION (a) Collection systems having an actual, permitted or Division approved average daily flow less than 200,000gallonsper day are deemed permitted pursuant to Rule .0113 ofthis Subchapter provided the system meets the critetiainRule.0113of this Subchapter and all specific criteria required in this Rule: (1) The sewer system is effectively maintained and operated at all times to prevent discharge to land or surface waters, and to prevent any contravention of groundwater standards or surface water standards. (2) A map of the sewer system has been developed and is actively maintained. (3) An operation and maintenance plan including pump station inspection frequency, preventative maintenance schedule, spare parts inventory and overflow response has been developed and implemented. (4) Pump stations that are not connected to a telemetry system (i.e., remote alarm system)ateinspectedby the permittee or its representative every day (i.e., 365 days per year). Pump stations thatateconnected to a telemetry system are inspected at Ieast once per week. (5) High -priority sewers are inspected by the permittee or its representative at least once every sic-imnths and inspections are documented. (6) A general observation by the permittee or its representative of the entire sewer systemic conducted at least once per year. (7) Overflows and bypasses are reported to the appropriate Division regional office in accordance with 15A NCAC 02B .0506(a), and public notice is provided as required by G.S. 143-215.1C. (8) A Grease Control Program is in place as follows: (A) For publicly owned collection systems, the Grease Control Program shall include at leastbi- annual distribution of educational materials for both commercial and residentialusers and the legal means to require grease interceptors for new construction and retrofit, ifnecessary, of grease interceptors at existing establishments. The plan shall also include legal means for inspections of the grease interceptors, enforcement for violators and the legal means to control grease entering the system from other public and private satellite sewer systems. (B) For privately owned collection systems, the Grease Control Program shall include at leastbi- annual distribution of grease education materials to users of the collection system by the permittee or its representative. (C) Grease education materials shall be distributed more often than required in Parts (A) and(B) ofthis Subparagraph ifnecessary to prevent grease -related sanitary sewer overflows. (9) Right-of-ways and easements are maintained in the full easement width for personnel and equipnnnt accessibility. (10) Documentation shall be kept for Subparagraphs (a)(1) through (a)(9) ofthis Rule foranmiinumofthree years with exception of the map, which shall be maintained for the life of the system. (b) Private collection systems on a single property serving an industrial facility where the domestic wastewater contribution is less than 200,000 gallons per day shall be deemed permitted. (c) The Director may determine that a collection system should not be deemed to be permitted in accordance with this Rule and Rule .0113 of this Subchapter. This determination shall be made in accordance with Rule .0113(e) of this Subchapter. History Note: Authority G.S. 143-215.1(a); 143 215.3(a); 143-215.9B; EfSeptember 1, 2006. North Carolina Department of Environment and Nati_ Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director October 17, 2011 Mr, Prentis Trickett, Vice President ABB, Inc. 9920 Kincey Avenue Reed Building, Suite 150 Huntersville, NC 28078 Dee Freeman Secretary Subject; Permit No. WQ0035604 ABB EHV Cable Manufacturing Facility Wastewater Collection System Extension Mecklenburg County, North Carolina Dear Mr, Trickett: In accordance with your complete application received on October 11, 2011, we are forwarding herewith Permit No. WQ0035604, dated October 17, 2011, to ABB, Inc. for the construction and operation of the subject wastewater collection system extension, This permit shall be effective from the date of issuance until rescinded, and shall be subject to the conditions and limitations as specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein by reference. Please pay particular attention to Permit Condition 3, which requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2T .0403 or any individual systemwide : uriection system permit issued to the Permittee. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 1) 15A NCAC 2T; 2) the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; 3) and the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted October 1, 2000, as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed Professional Engineer in the application, It shall be the Permittee's responsibility to ensure that the as -constructed project meets the appropriate design criteria and rules, Failure to comply may result in penalties in accordance with North Carolina General Statute §143-215.6A through §143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. Mooresville Regional Office Location: 610 East Center Avenue, Suite 301, Mooresville, NC 28115 Phone: (704) 663-1699 1 Fax: (704) 663-6040 \ Customer Service: 1-877-623-6748 Internet: http:/Iportal.ncdenr_orglweb/wq An Equal Opportunity ',Affirmative Aclion Employer — 5,0% Recycled/10% Post Consumer paper In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations, permission is hereby granted for the construction and operation of approximately 576 linear feet of 8-inch gravity sewer, and the discharge of 6,515 gallons per day of collected domestic wastewater into the City of Charlotte existing sewerage system in conformity with 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted October 1, 2000, as applicable; and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit, The sewage and wastewater collected by this system shall be treated in the Rocky River WV1;TP (NPDES No. NC0036269) prior to being discharged into the receiving stream. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150E of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this matter, please contact Mr, Michael Parker at (704) 235-2194. Sincerely, Coleen H. Sullins Electronic copies: Erin Hall, Mecklenburg County Development of Water Quality Willis Horton, Mecklenburg County Richard H, Kapp, P.E., Professional Engineering Associates, Inc. Barbara Gross, CMU Cc: Mooresville Regional Office, Collection System Permit File Surface Water Protection Central Files PERCS NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT This permit shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and limitations: 1. This permit shall become voidable unless the wastewater collection facilities are constructed in accordance with the conditions of this permit; 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted October 1, 2000, as applicable; and other supporting materials unless specifically mentioned herein. 2. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The wastewater collection facilities shall be properly maintained and operated at all. times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 2T .0403. If an individual permit is not required, the following performance criteria shall be met as provided in 15A NCAC 2T .0403: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the surface water standards in 15A NCAC 2B .0200. b. A map of the sewer system shall.be developed and shall be actively maintained. c. An operation and maintenance plan shall be developed and implemented. d. Pump stations that are not connected to a telemetry system shall be inspected every day (Le. 365 days per year). Pump stations that are connected to a telemetry system shall be inspected at least once per week. e. High -priority sewer lines shall be inspected at least once per every six-month period of time. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Inspection and maintenance records shall be maintained for a period of at least three years. h. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute §143-215.1C. 1 4. This permit is not transferable. In the event there is a Desire for the wastewater collection facilities to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved. 5. Construction of the gravity sewers, pump stations, and force mains shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. - 6. Per 15A NCAC 2T .0116, upon completion of construction and prior to operation of these permitted facilities, the completed Engineering Certification form attached to this permit shall be submitted with the required supporting documents to the address provided on the form. A complete certification is one where the form is fully executed and the supporting documents are provided as applicable. 7. A copy of the construction drawings shall be maintained on file by the Permittee for the life of the wastewater collection facilities. 8. Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2T; the Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Station and Force Mains adopted October 1, 2000 as applicable; and other supporting materials may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statutes §143- 215.6A through §143-215.6C. 9. In the event that the wastewater collection facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement facilities. 10. The issuance of this permit shall not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances that may be imposed by other government agencies (local, state and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Ch. 4 and under the Division's General Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC 2H .0500. 11. Noncompliance Notification: The Permittee shall verbally report to a Division of Water Quality employee at the Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day, following the occurrence or first knowledge of the occurrence of either of the following: a. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or breakage, etc.; or 2 Any failure of a pumping station or sewer line resulting in a by-pass directly to receiving waters' without treatment of all or any portion of the influent to such station or facility. Voice mail messages or faxed information is permissible, but shall not be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number (800) 858-0368 or (919) 733-3300. Persons reporting any of the above occurrences shall file a spill report by completing Part I of Form CS-SSO (or the most current Division approved form), within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to ensure that the problem does not recur. Part II of Form CS-SSO (or the most current Division approved form) can also be completed to show that the SSO was beyond control. Permit issued this the 17th day of October, 2011. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0035604 3 2011 Owl rIWK S Prentis Triosett ABB, Inc. 9920 Kincey Aventi Reed Building, St ate 160 Charlotte, NC 28211 Complete and submit this tr.Frrrt to the perm; rt reconr'ieti ded tf,rtt Division, PE Richard H. Kapp, P.E. Professional Engineering Ass PO Box 8836 Greenville, SC 29604 issuing re office wi he folio ciates, Inc. One copy of the project record drawings (plan & profile views of sewer lines) of the wastewater coIlect4 system extension Supporting design caicr aattons (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project Changes to the project should be clearly identified on the record drawings or in written summary form. Fermat nod fro ations are required for any changes resultinTin non-compliance wott� 'this permit., reeCulatio4t car ninimum design criteria. rror allowed t4:n per t; Vr',;ctii thi Engineer's C_:er received by 'tt ,n t ivisican. T hereffore, it is highty atio be sent irn a manner that provides proof of receipt by ENGINEERS GERT4FI ATf0N [� Partial [] Final e n as a duly registered Professional Engineer in the State of North Carolina, having been authc ripen tc bserve (LJ periodically, [1 weekly„ El full time) the construction of ABB EHV Cable Manuftiactur,rng Facility, a Mecklenburg County project for the Perrnittee, hereby state that, to the best of my abilities, due ^are and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design. Criteria adopted February 12, 1996 as. applicable, the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted 0ctoher 1, 2000 as applicable; and other supporting materials, North Carolina Professional Engineer`s seal, sis nat4.rre, and date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS MOORESVILLE REGIONAL OFFICE SURFACE WATER PROTECTION 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE NC 28115 ...h. y system f he Perr111tkeca is res�pons+bits for tracking akl partial certifications upuntil a fin�a�4 certification is received. Any wastewater flow made tributary to the wastewater collection s stem extension prior to completion of this Engineer's Certification shall be considered a violatisa4'n of the permit and shall subject the Permittee to appropriate enforcement actions, z 0 Q 2 0 LL. 2 0 a. a. U J USE THE TAB KEY TO MOVE FROM FIELD TO FIELD! !_ ©wnerfPermittee: la. ABB Inc. Full Legal Name (company, municipality, HQA, utility, etc. 1b. Prentis Trickett, Vice President Application Number: (to be completed by CWQI' Signing Offimal Name and Title (Please review 15A NCAC 2T .01 lc. The legal entity who will own this system is: 0 Individual 0 Federal D Municipality 0 ate/County 0 Private Partnership ld. 9920 Kincey Ave, Reed Buildiag Suite 150 Mailing Address 1f. NC State 1 h. 919-856-2461 Telephone Facsimile 2. Project (Facility) information: 2a, ABB EHV Cable wManufacturin Facili Brief Project Name (permit will refer to this name) 3. Contact Person: Richard H Ka PE Civil En ineer of Record, Prof Name and Affiliation of Somes ne Who Can Answer Que b. Bt54-242-4373 Phone Number b) for authorized signing officials!) le. Huntersville City 1g. 28078 Zip Code 1j. prentis,tricketttu blei+ E-mail Corporation © tag ggam, �..,. 2b. Meckllenburr .___ _e.. County Where Pmjectfittef. f.. sional En ineerin Associates, In ons About this Application 3c_ rhkapp@peaofsc.com E-mail 1. Project is ® New D Modification (of an existing permit) If Modification, Permit No.: 2, Owner is 0 Public (skip to ttem B(3)) 2a. If private, applicant will be: pefy). 121 Private (go to item 2(a)) 2b. Af sold, facilities owned by a (must choose one) Retaining Ownership (i.estore, church, single office, etc,) or 0 Leasing units (lots, townhomes, etc. - skip to item B(3)) Selling units (lots, townhomes, etc. - go to Item B(2b)) 3. Charlotte -Mecklenburg Utilities_ _ Owner of Wastewater Treatment Facility (WWTF) Treating Wast 0 4ary Name of WWTF Rocky River WWTP 5a. LY 2 Town of Huntersville 5b.'8 Gravity Owner of Downstream Sewer ;Receiving Sewer Size LJ Force Main The origin of this wastewater is (check all that apply): 0 Residential Subdivision 0 ApartmentsfCondominiums 0 Mobile Home Park 0 School E Restaurant Office 0 Public Utility (Instruction C) 0 Homeowner Assoc./Developer (Instruction ©) er From This Project 4b. NC0036269 WWTF Permit No. WQ0033899_ Permit # of Down 0 Retail (Stores, shopping centers) 0 Institution Hospital 0 Church 0 Nursing Home ® Other (specify):Cooliing Towers Blow Down ea ,Instruction E) 40 % Domestic/Commercial 60 % Industrial (attach description.) Cooling Tower (RO: contact your Regional Office Pretreatment staff) % Other (specify): 7. Volume of wastewater to be allocated or permitted for this particular project: 661 gallons per day *Do not include future flows or previously permitted allocations 8, If the permitted flow is zero, indicate why: 0 Pump Station, Outfall or Interceptor Line where flow will be permitted in subsequent permits that connect to this Vine 0 Flow has already been allocated in Permit No. 0 Rehabilitation or replacement of existing sewer with no new flow expected (see 15A NCAC 02T .0303 to determine if a permit is required) FTA 127 9. Provide the wastewater flow calculations used in determining the permitted flow in accordance with 15A NCAC 2T .0114 for the value in Item B(7) AND/OR the design flow for line or pump station sizing if a reduced or zero flow is being requested in Item B(7). Values other than that in 15A NCAC 2T .0114 (b) and (c) must be supported with actual water or wastewater use data in accordance with 15A NCAC 2T .0114 (f). Office (no shower) 25gpdx41 = 1025 gpd; Plant (with shower) 35 gpdx34 = 1190 gpd; Warehouse Truck Slots 100gpdx3 = 300 gpd; Cooling Tower blowdown = 4000gpd: Total = 6515 gpd 10. Summary of Sewer Lines to be Permitted (attach additional sheets if necessary) Size (inches) 8" Length (feet) 576' New Gravity or Additional Force Main New Gravity 11. Summary of Pump Stations w! associated Force Mains to be Permitted (attach additional sheets as necessary) Pump Station Location ID Design Flow (MGD) Operational Point 1 GPM @TDH (self chosen - - Power Reliability Option - permanent generator w/ATS; 2 - portable generator w!MTS as shown on planslmap for reference) Force Main Size Force Main Length 'Pump Station Location ID Design Flow (MGD) (self chosen - as shown on plans/map for reference) Operational Point Power Reliability Option GPM @TDH 1 - permanent generator w!ATS; Force Main Size Force Main Length ' 2 - portable generator wIMTS Pump Station Location ID (self chosen - as shown on plans/map for reference) Design Flow Operational Point Power Reliability Option (MGD) GPM @TDH 1 - permanent generator wIATS; Force Main Size Force Main Length 2 - portable generator w/MTS 12. Will the wastewater flow in the proposed sewer lines or pump stations be able to be directed to another treatment facility? ❑ Yes ® No If Yes, permit number of 2nd treatment facility (RO — if "yes" to 8,12 please contact the Central Office PERCS Unit) 13. Does the sewer system comply with the Minimum Design Criteria for the Fast Track Pemlitting of Pump Stations and Force Mains (latest version), the Gravity Sewer Minimum Design Criteria (latest version) and 15A NCAC Chapter 2T as applicable? ® Yes ❑ No If No, please reference the pertinent minimum design criteria or regulation and indicate why a variance is requested. SUBMIT TWO COPIES OF PLANS, SPECIFICATIONS OR CALCULATIONS PERTINENT TO THE VARIANCE WITH YOUR APPLICATION FTA 12/07 14. Have the following permits/certifications been submitted for approval for the system or project to be served? Wetland/Stream Crossings - General Permit or 401Certification? Sedimentation and Erosion Control Plan? Stormwater? 0 Yes LJNo Yes [I] No Yes El No ED N/A E N/A LI N/A 15. Does this project include any high priority lines, [see 15A NCAC 02T ,0402 (2)] involve aerial, lines, siphons, or interference manholes)? These lines will be considered high priority and must be checked once every six months Check if Yes: E and provide details 1. Owner/Permittee's Certification: (Signature of Signing Official and Project Name) la. Prentis Trickett attest that this application for ABB EHV Cable Manufacturing Facility has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete. Note: in accordance with North Carolina General Statutes 143- 215.6A and 143-21568, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil perm up to $25,000 per violation. „z:f Signing Official Signature 2-o t/ Date ENGINEERING DESIGN DOCUMENTS MUST BE COMPLETED PRIOR TO SUBMITTAL OF THIS APPLICATION, THESE DOCUMENTS MUST INCLUDE PLAN AND PROFILE OF SEWERS, THEIR PROXIMITY TO OTHER UTILITIES, DESIGN CALCULATIONS. ETC. REFER TO 15A NCAC 02T 0305 2, Professional Engineer's Certification: (Signature of Design Engineer and Project Name) Richard H Kapp , attest that this application for ABB EHV Cable Manufacturing Facility has been reviewed by me and is accurate, con p/ete and consistent with the information in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, Gravity Sewer Minimum Design Criteria for Gravity Sewers adopted February 12. 1996, and the Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 and the watershed classification in accordance with Division guidance. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215.6A and 143-215,68, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed S10,000 as wolf as civil penalties up to $25,000 per violation, 2a, Richard H Kapp PE Professional Engineer N me 2bs Professional En ineer Engineering Firm 2c, PO Box 8836 ociates, Inc Mailing Address 2d. Greenville 2e SC 2f, 29604 City State Zip 2g. 864-242-4373 2h, 864-233-4703 2i, rhkappOpeaofsc.com Telephone Facsimile E-mail /1111frt CA "SEAL "Pt. r-: NC PE Seal Si nature & FTA12/07 ABB - EHV Cable Manufacturing Plant Huntersville, NC PE Project 2010-111 Project Sanitary Sewer Narrative The sanitary sewer provides service to the Cable Manufacturing Plant, the office, and the guard shack. The service connection at the guard shack is a 4" line, the others are 6" lines to carry the flow to the first manhole of this 8" multiple building collection system. The total wastewater is 6515 GPD, consisting of office with no shower: 1025 GPD, plant with shower: 1190 GPD, Warehouse Truck Slots: 300 GPD, and Cooling Tower blowdown: 4000 GPD. Based on Charlotte Mecklenburg Utilities minimum guidelines for the water requirements of an industrial plant (regardless of the number of employees), they have checked the downstream capacity based on 22,858 GPD. The pipe length for this permitted system is 576' or 8" pipe with a minimum slope of 0.6%, with a capacity or 213 GPM flowing %Z full and a velocity of 2.7 fps. There are three new manholes, and the sewer connects to an existing manhole at the street. The connection will be made with an external drop because of the depth of the existing system. The Capacity Assurance Review has been completed by Charlotte Mecklenburg Utilities. The existing system is under permit DWQ# WQ0033899. The flow is accepted for the Rocky River WWTP, NPDES permit NC0036269. 4 CHAR TTE •IN EC K4 E UTILITIES April 28, 2011 Mr. Richard Kapp Professional Engrnee:ri P.O_ Box 8836 Greenville, SC 29604 SUBJECT CAPACITY ASSURANCE REVIEW ABB - EHV CABLE MANUFACTURING TAX PARCEL# 019-311-01 C-MU TRACKING # 600-11-534 DWQ PERMIT# WQ0033899 BURG A capacity assurance review of the subject project has been completed and the fallowing has been determined: Charlotte -Mecklenburg Utilities (C-MU) agrees ta. r :cept the gravity sewage fltaww of 22,858 ffc° r3s per day (1.90,484 . f'anufacturing plant x 120 gpat/1,000 ftt) from this project for transmission to the Rocky River Wastewater Treatment Plant„ NPDES permit number NC0036269, located in Cabarrus County, for treatment, This acceptance of flow is based on the existing capacity of the designated publicly owned treatments works, Charlotte -Mecklenburg Utilities agrees to furnish water to the subject project. The water quality tot e subject project is regulated by the State Drinking Water Act Amendments o 1986 and The Water Suuppiy, Management Plan, dated October 2005, (WSMP # 05-017 02 & PWS IU # 0160010) on file with the Public Water Supply Section of NCDENR, However, CAM cannot guarantee a constant pressure or duality of flow. Charlotte -Mecklenburg Utiliti service to the subject site. agencies and continuing g projects cannot be guarant first served basis. The applicant should understa systems, es the appropriate lora w t tftoo t'or m ,fra (instruct perm !ty eSSuraf -ar dada n not hesi ithr'r3 Ba rb Engjnee New Servic C I AR, New Services. not .stiae ct any of tt ea ataeve conditions towater or sewer the apt ad or cle and that due to the involvement of other e water and sewer system, the ability to provideservice for future served, Connection to the CMI.I system is accepted on a first come, this author' :atoan to canstruGt 1 prior to construction. rued and constructionhas no t d an gypiept for any,, service co �paer�wassurufawce r�.ivreww; t�irs cw�t aty_&ssuranc o review must pp,made.. If you have any (704) 4' 2-5801. tvatea water oar` seawve he appropriate Www,cn Ut tities,corn 700 NOrth Tryon Street i aart tie, NC 28202 Ph 704,1432-5801 Fax: 7041432-6804 Water Closets Urinals Lavatories Showers Drinking Fountains Total Add fo Cooling T Total Calculation Attachment to.. CAPACITY ASSURANCE REVIEW APPLICATION Charlotte Mecklenburg Utilities Industrial Project for ABB EHV Cable, 12500 Old Statesville Rd, Hunter.sville NC Calculations: Q FT of Building: GPD = AREAx120gpd/1000 190,484x120/1000= 22858 GPD By fixture demand (NC 2006 code): No. 30 12. 34 4 4 e akeup Peak Water Flow = 175 gpm 1.6 1 2 2 0,75 gpm Total 48 12. 68 8 3 139 gpm peak 36 gpm gpm peak Water Closets Urinals Lavatories Showers Drinking Fountains Total By Fixture Unit (NC 2006 Code): No. 30 12 34 4 4 Table E103.3(3) Demand Conversion Add for Cooling Tower Makeup Site Total Cold 5 5 1.5 3 0.25 Total 150 60 1.5 102 3 24 1 337 FU 95 gpm 36 gpm 131 gpm peak peak Sewer by NC Regulations Office/Factory Office Employees (no shower) Factory Employees (w/shower) Warehouse Truck Slots Total gpd First 25 41 35 17 100 3 Second Total 1025 17 1190 300 Cooling Tower Btowdown Site Total Wastewater Peak = 4xGPD/24= 4x6515/24= 1086 GPH 25a15 GPD 4000 GPD GPD 5, Total Wastewater = 6515 GPD 6. Peak Wastewater = 1086 GPH 7. Ave Daily Demand = 22858 GPD 8. Peak Water Demand = 175 GPM 8A. Peak Fire Protection = 1500 GPM ' 1e.xander High Sci CONTOUR INTERVAL 10 FEET NATIONAL GEODETIC VERTICAL DATUM OF 1929 47'301" N C. Huntersville„NC - Google Maps Page l of 1 maps To see all the details that are visible on the screen, use the "Print" link next to the map- http://maps.googl aps?h1=en&tab=11&cl=E1untersviEle,+NC 7/16/2011 Mr. Greg Ferguson, Town Manager Town of Huntersville 101 Huntersville-Concord Road Huntersville, North Carolina 28078 Dear Mr. Ferguson: March 23, 2009 Subject: Permit No. WQ0033899 North Mecklenburg Industrial Park Wastewater Collection System Extension Mecklenburg County, North Carolina 600—•O4?-515 In accordance with your complete application received on March 18, 2009 we are forwarding herewith Permit No. WQ0033899, dated March 23, 2009, to the Town of Huntersville for the construction and operation of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded, and shall be subject to the conditions and limitations as specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein by reference. Please pay particular attention to Permit Condition 3, which requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2T .0403 or any individual system -wide collection system permit issued to the Permittee. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 1) 15A NCAC 2T; 2) the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; 3) and the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000, as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as -constructed project Meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina General Statute §143-215.6A through §143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. Mr. Greg Ferguson Page 2 March 23, 2009 in accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations, permission is hereby granted for the construction and operation of approximately 747 linear feet of 8-inch gravity sewer and the discharge of 31,050 gallons per day of collected domestic wastewater into the Charlotte Mecklenburg Utilities existing sewerage system in conformity with 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000, as applicable; and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The sewage and wastewater collected by this system shall be treated in the Water and Sewer Authority of Cabarrus County's (WSACC) Rocky River WWTP (NPDES No. NC0036269) prior to being discharged into the receiving stream. Assessing subsequent impacts to the downstream collection system is the complete responsibility of WSACC. WSACC must utilize whatever tracking tools necessary for planning additions of sewer flow in order to maintain compliance with their collection system permit requirements. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this matter, please contact Mr. Michael Parker at (704) 663-1699. Electronic copies: Cc: Sincerely, for Coleen H. Sullins Meredith Moore, Mecklenburg County Development of Water Quality Barbara Gross, CMU Philip Edwards, Mecklenburg County Brandon G. Plunkett, P.E. Mooresville Regional Office, Collection System Permit File Surface Water Protection Central Files PERCS North t;arolina ,Sedretary of State Page 1 of 2 North Carolina Elaine F. Marshall DEPARTMENT OF THE Secretary SECRETARY of STATE PO Box 29622 Raleigh, NC 27626-0622 (919)807-2000 Date: 7/19/2011 Click here to: View Document Filings I Sign Up for E-Notifications 11 Print apre-populated Annual Report Form I File an Annual Report 1 Corporation Names Name NC ABB INC. NC BBC BROWN BOVERI, INC. NC BROWN BOVERI ELECTRIC, INC. NC ABB POWER T&D COMPANY INC. NC ABB POWER DISTRIBUTION INC. NC ASEA BROWN BOVERI, INC. Business Corporation Name Type LEGAL PREV LEGAL PREV LEGAL PREV LEGAL PREV LEGAL PREV LEGAL information SOSID: Status: Effective Date: Dissolution Date: Annual Report Due Date: Citizenship: State of Inc.: Duration: Annual Report Status: Registered Agent 0014104 Current -Active 12/22/1980 FOREIGN DE PERPETUAL CURRENT Agent Name: Office Address: Mailing Address: Principal Office CT CORPORATION SYSTEM 150 FAYETTEVILLE ST., BOX 1011 RALEIGH NC 27601 150 FAYETTEVILLE ST., BOX 1011 RALEIGH NC 27601 Office Address: Mailing Address: Officers 12040 REGENCY PKWY CARY NC 27518 12040 REGENCY PKWY CARY NC 27518 Title: Name: Business Address: PRESIDENT ENRIQUE SANTACANA 12040 REGENCY PKWY CARY NC 27518 http://www.secretary.state.nc.uslcorporations/Corp.aspx?PitemId=5057291 7/19/2011 North'Carolina Secretary of State Page 2 of 2 Title: SECRETARY Name: DAVE ONUSCHECK Business Address: 12040 REGENCY PKWY CARY NC 27518 Title: VICE PRESIDENT Name: ISMO HAKA Business Address: 12040 REGENCY PKWY CARY NC 27518 Title: VICE PRESIDENT Name: MICHAEL GRAY Business Address: 12040 REGENCY PARKWAY CARY CT 27518 Stock Class Shares No Par Value Par Value 99 SEE CERT 0 0 This website is provided to the public as a part of the Secretary of State Knowledge Base (SOSKB) system. Version: 451 http://www.secretary.state:nc.us/corporations/Corp.aspx?PitemId=5057291 7/19/2011 PROFESSIONAL ENGINEERING ASSOCIATES October 10, 2011 Mr, Robert Krebs Ph: 704.663.1699 North Carolina Dept, of Environment & Natural Resources Div, of Water Quality 610 E. Center Ave., Suite 300 Mooresville, NC 28115 RE: ABB Inc — A Manufacturing Facility Huntersville, NC PE Project 2010-111 Sewer Fast -Track Application Mr Krebs: Attached with this letter of transmittal are the following: Original and copy of the Fast -Track Application with narrative and certifications A check for the application fee of $480.00 + Charlotte Mecklenburg Utilities Capacity Assurance Review Letter, capacity calculations, permi information for the receiving sewer system Two maps, one color map from the Cornelius NC Quad Map, one color Google map at street level, both showing the connection point and receiving sewer. This application was previously returned for the Flow Tracking Forms that are now included, Please contact our office should you have any questions or require any additional information to complete the permit to construct. Sincer Richard H Kapp, !, E President PO Box 8836 Greenville South Carolina 29604 - 864.242.4373 - www.peaofsc.com S 5C Dear Michael F, Easl..ey', (3ov- WiLliam G Ross ! North i trolt3ta Depart n nt of E:nvtronnten¢ and ,Natural R been t I. Sullins, Subject: Fast Track App. Project Name: j... County, forth Carolina The ©iv -sof Water •Quality N:iooresv'ille Regional Office received your Fast Track sewer application on r4l .', i . During an initial review of your application; your application was determined to be incomplete. Therefore, your application is being returned, (Please include a copy of this letter with your resubmittal). For a listing of the correct forms and instructions please visit I ttp '} .o.enr,stttt .nc.0 peres/ColIectioiiSystems` Co llectionSysternA\pplica' •—,htnil, ri Enclos Please completeicorrrect the follow°irbg deficiencies: Application strhrnit[ed on wrong or oute ated forms. Form(s): Application was submitted aFit'hout a process. or with an into p ocessin ,,\pplication did not contain a Flo‘ g. Form (FTSE l0/07). Application did not contain the Developer's'Horneowner"s Operational Agrec Application did root \pplica d to include project r rtrp, ber otcopics. Application .r\.l-b) was not igtted by an authorized representative in accordance with 1 2T,0C0((b). (see htt ,. h2o Following suhm pletee application of your application, ltyour applicat package may be returned kobert , Krebs Supervisor, Mooresville Regional Office ;mute:,,htm) Regional Office vv k Sewer E:xterisiort pplication oration rnayT RO l ile RECE ED E 2 7 20 CHARLOTTES CHARLOTTE-MECKLENBURG UTILITIES September 26, 2011 Mr. Richard Kapp Professional Engineering Associates, Inc. P.O. Box 8836 Greenville, SC 29604 SUBJECT: WATER AND SANITARY SEWER FLOW ACCEPTANCE ABB EXTRA HIGH VOLTAGE CABLE FACILITY MECKLENBURG COUNTY PARCEL ID# 019-311-01 C-MU TRACKING # 600-11-534 In response to your request, a flow acceptance study of the subject site has been completed and the following has been determined: Charlotte -Mecklenburg Utilities (C-MU) agrees to accept the total gravity sewage flow of 22,858 gallons per day (1.90,484 ft' manufacturing facility x 120 gpd11,000 ft2) from this project for transmission to the Rocky River Wastewater Treatment Plant; NPDES permit number NC0036269, located in Cabarrus County, for treatment. This acceptance of flow is based on the existing capacity of the designated publicly owned treatments works. Please see attached NC DENR flow tracking forms. Charlotte -Mecklenburg Utilities agrees to furnish water to the subject project. The water quality to the subject project is regulated by the State Drinking Water Act Amendments of 1986 and The Water Supply Management Plan, dated October 2005, (WSMP # 05-01702 & PWS ID # 0160010) on file with the Public Water Supply Section of NCDENR, However, CMU cannot guarantee a constant pressure or quality of flow. Charlotte -Mecklenburg Utilities does not expect any of the above conditions to preclude water or sewer service to the subject site, However, the applicant should understand that due to the involvement of other agencies and continuing growth of the water and sewer system, the ability to provide service for future projects cannot be guaranteed nor reserved. Connection to the CMU system is accepted on a first come, first served basis. The applicant should understand that this letter is not authorization to construct private water or sewer systems, as the appropriate local or State permits are required prior to construction. if the appropriate authorization to construct permits are not obtained and construction has not started within one (1) year of issuance of this flow acceptance, and payment for any service connection(s) has not been received within one (1) year of issuance of this flow acceptance, this flow acceptance approval shall be rescinded and a new flow acceptance request must be made. If you have any questions, please do not hesitate to contact me at (704) 432-5801. Barbara Gross Engineering Assistant New Services Section CHARLOTTE-MECKLENBURG UTILITIES Engineering Division • New Services Section www.cmutilities.c©m 700 North Tryon Street Charlotte, NC 28202 Ph: 704/432-5801 Fax: 704/432-5804 State of North Carolina Department of Environment and Natural Resources Division of Water Quality Flow Tracking/Acceptance for Sewer Extension Permit Applications (FTSE I 0/07) (IURISDRT.TI)N USE ON A") Jurisdiction, Requesting How Acceptance for Collection System: OCity of .Concord City of Kannapolis EjTown of Harrisburg OTown of Mt. Pleasant Charlotte Mecklenburg Utilities Project Name, Description, and Number of Lots/Unit: Name: ABB Extra. High Voltage Cable Facility located on Meacham Farm Road in Huntersville, NC,. Description: J9A84 ft2 manufacturing facility x 120 gpdil 000 tip What is the quaritity of flow that will be discharged? 22,858 GPD Flow type: El Domestic Comrnereial 100 % E Industrial Section I - List the Jurisdiction's pump stations located between the project connection point and the WSACC Interceptor connection point,. (For each existing pump station to be impacted by this proposed sewer extension project, list each pump station name, approximate pump station firm (design) capacity and approximate current average flow (previous 1.2 months) for each pump station. Include the proposed flov for this project and other flows that have been approved for the pump station but are not yet tributary.) Pump Station Name: Approx. Capacity, MGD rnifDesig: Approx, Current Avg, Daily Flow, MGD Section II. Jurisdiction's Certification Statement: ',(ertify. that, to the best of 'my knowledge, th.e addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving WSACC interceptor and that the .flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving WSACC interceptor. This analysis has been preformed in accordance with local established policies and procedures using the best available data, This certification applies to those items listed above in Section 1 for which, to the best of my knowledge, will not adversely affect the downstream sewer capacity. Signature of this form indicates acceptance of this wastewater Low Signing Off •ia1 Signature Date Revisk)n Date. 02103/04 WAFER & SEWER AUTHORITY OF CABARRUS COUNTY September 20, 201 M. Barbara Gross Engineering Assistant Nev Services Section Charlotte -Mecklenburg Utilities 700 North Tryon Street Charlotte, NC 28201 Subject: Flow Acceptance Request Slinitary Sewer tu Ser. e :.BB Extr4 High VolLige Cabie Faciiit) CMU Job Number 00-10-534 [)ear Ms. Gross: Of (ice 232 Daviciso Hof Concord, NC ;Th.027 tcy,.1,Fic.).x 426. Concon:i. NI .24026-0428 704:786.1.783 Fi 704..795.1564 This is in response to the City''s request for flow ;Acceptance received September 16, 201 1. Th he Water and Sewer Authority of Cabarrus County (WSA('C) has or currently expects to be able to make available capacity at the Rocky River .Regional Wastewater Treatment Plant- and appropriate sewer interceptors to transport and treat the domestic wastewater from the proposed ABB Extra Fligh Voltage Cable Facility project located along Meacham Farm Road in Huntersville. The project will include a new 1,90,484 square foot manufacturing, facility. WSACC agrees to accept 22,858 gpd of wastewater from this project. For your information, WSACC has approved 4,296,254 gpd of -flow acceptance for Charlotte- M.ecklenburg Utilities from 1992 to present and 1,125„821 gpd of flow acceptance year-to-date including this request. Please note that if construction of this project not started within two (2) years of the date of this approval, the approval is rescinded and a second request and approval ‘vill be required. Please notify WSACC in writing when construction of this project is initiated.. 1 you have any questions, please call me at (704) 786-'1.783. Thomas A.. Bach, P.I. Utility Systems Engineer cc: Barry. Shearin, P.E./CMU Coleman Kecter Mark L.omax Chad 'VonCannon State of North Carolina Department. of Environment and Natural Resources Division of Water Quality rackitr�OAcceptance flag Sewer Extension Permit Applications (FFSE-10/O7) N. ABB Extra High Voltage Cable Facility Project tion I. blame of wastewater treatment fa (WWTF) receiving wastewater Rocky River Wastewater Treatment Facility — Permit No: NC0036269 Muddy (`reek Wastewater Treatment Facility -- Permit No: NCt}081621 WWTP facility's permitted flow, MGD Estimated obligated flow not yet tributary to the Wr'TP, MGD 1`fa facility's actual avu. daily flow, MGD Total flow for this specific request, MGD Total actual and olsl►aated .flows to the f`t►i ility, MGD Percent of permitted flow used 0.©23 5.748 59,4( Section I1. Pump stations all e route from the Jurisdiction's connec t point to the WWTP. (For each existing pump station to be impacted by this proposed sewer extension project, list each pump station name, approximate pump station firm (design) capacity and approximate current: average flow (previous 12 months) for each pump station. Include the proposed flow for this project and other flows that have been approved for the pump station but are not yet tributary.) Approx, Ca►pacityav'trf) Approx. Current Avg. (Firm/Design) Daily Flow, MGD 37 :000 6.6,43 III. WS.iCC Certificatic Thomas A. Bach Statement: that, to the best of my knowledge, the addition of the volume., taf ,°astewater to be permitted in this project has been evaluated along the route from tle. connection to the interceptor to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related ,sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant. This analysis has been preformed in accordance with local established policies and procedures using t:he best available data. This certification applies to those items listed above in Section 1 and Section 11 for which, to the best of my knowledge, wi not dvetsely affect the downstream sewer capacity. Signature. of this form indicates acceptance of this. wa cwaater flow. Da E PROFESSIONAL ENGINEERING ASSOCIATES July 15, 2011 Dee Browder Ph: 704,663,1699 North Carolina Dept. of Environment & Natural Resources Div, of Water Quality 610 E. Center Ave., Suite 301 Mooresville, NC 28115 RE: ABB Inc — A Manufacturing Facility Huntersville, NC PE Project 2010-111 Sewer Fast -Track Application Ms. Browder: Attached with this letter of transmittal are the following: • Original and copy of the Fast -Track Application with narrative and certifications A check for the application fee of $480,00 Charlotte Mecklenburg Utilities Capacity Assurance Review letter, capacity calculations, permit information for the receiving sewer system Two maps, one color map from the Cornelius NC Quad Map, one color Google map at street level, both showing the connection point and receiving sewer. Please contact our office should you have any questions or require any additional information to complete the permit to construct. Since Richard H Kapp, P.E. President PO Box 8836 Greenville, South Carolina 29604 - 864.242.4373 ww.peaofsc.c©tm Central Files. APS SWP_ 10/18/11 Permit Number WQ0035604 Permit Tracking Slip Program Category Status Project Type Non -discharge Active New Project Permit Type Fast Track Version Permit Classification Gravity Sewer Extension, Pump Stations, & Pressure Sewer 1.00 Individual Extensions Primary Reviewer Permit Contact Affiliation michael.parker Coastal SW Rule Permitted Flow 6515 Facility Facility Name ABB EHV Cable Manufacturing Facility Location Address Owner Major/Minor Region Minor Mooresville County Mecklenburg Facility Contact Affiliation Owner Name Owner Type Abb Inc Non -Government Owner Affiliation Prentis Trickett 9920 Kincey Ave Huntersville NC 28078 Dates/Events Orig Issue 10/17/11 App Received Draft Initiated 10/11/11 Scheduled Issuance Public Notice Issue Effective Expiration 10/17/11 10/17/11 Regulated Activities Requested/Received Events Cooling tower blowdown Office Wastewater collection Outfall NULL Additional information requested Additional information received Waterbody Name Stream Index Number Current Class Subbasin Jermit No. e+Yo00.'j.ftF October 17, 2011 OwnerfWCCS Prentis Trickett ABB, Inc, 9920 Kincey Avenue Reed Building, Suite 150 Charlotte, NC 28211 PE Richard H. Kapp, P.E. Professional Engineering Associates, Inc. PO Box 8836 Greenville, SC 29604 Complete and submit this form to the permit issuing regional office with the following: One copy of the project record drawings (plan & profile views of sewer lines) of the wastewater collection system extension Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project Changes to the project should be clearly identified on the record drawings or in written summary form. Permit modifications are required for an chanilting in non-compliance with this permit, requla`ions,or minimum design criteria.. This project shell Trot be considered complete nor allowed to operate until this Engineer's Certification and all required supporting documentation have been received by the Division. Therefore, it is highly recommended that this certification be sent in a manner that provides proof of receipt by the Division. ENGINEER'S CERTIFICATION ❑ Partial Final I, G)'c2 r-c%,r''- n F..,as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (X periodically, weekly, LI full time) the construction of ABB EH1v' Cable Manufacturing Facility, a Mecklenburg County projectifor the Perrnittee, hereby state that, to the best of my abilities, Clue care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A. NCAG 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable( the Division's Minimum Design Criteria for the Fast -Track Permitting of Purnp Stations and Force Mains adopted October 1, 2000 as applicable; and other supporting materials. North Ca na Professional Engine( The Permittee is re spon wastewater flow made tri. Engineer's Certification sh appropriate enforcement a xature, and. date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED Al I ACHMENTS TO TIME FOLLOWING ADDRESS MOORESVILLE REGIONAL OFFICE SURFACE WATER PROTECTION 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE NC 28115 aching all partial certifications up until a final certification is received, Any to the wastewater collection system extension prior to completion of this be considered a violation of the permit and shall subject the Permittee to ions. PROFESSIONAL ENGINEERING ASSOCIATES June 26, 2012 Mooresville Regional Office Surface Water Protection 610 East Center Avenue, Suite 30 Mooresville NC 28115 RE: ABB EHV Cable Manufacturing Facility Wastewater Collection System Extension Mecklenburg County, North Carolina PE Project 2010-111 Permit No. WQ035604 Certification Included as this certification submittal, please find the Engineer's Certification for Permit WQ0035604, the record plan and record profile revised in accordance with the contractor's as -built certification survey. There were no pumps or force mains for this project, Sincerely, Profesing Assoes, Inc. chard H Kapp, P.E President P© Box 8836 • Greenville, South Carolina 29604 • 864,242,4373 • www.peaofsc.com