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NC0004308_Permit Issuance_19951020
NPDES DOC /WENT SCANNINO COVER SHEET Permit: NC0004308 ALCOA — Badin Works NPDES Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Monitoring Report Instream Assessment (67b) Environmental Assessment (EA) i Permit History Document Date: October 20, 1995 Thin document is printed on remise paper - ignore aziy content an the reilirerae aide i ,0 ▪ • J 4';:ta ,.: of North Carolina - ° °°apartment of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Govemor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director CERTIt.IbD MAIL RETURN RECEIPT REQUESTED Mr. Steve Myers Aluminum Company of America P.O. Box 576 Badin, North Carolina 28009 EDIEI-INJ I October 20,1995 Subject: Final Settlement - Petition Withdrawal NPDES Permit # NC0004308 Aluminum Co. of America - Badin Works Stanly County Dear Mr. Myers: In accordance withyour Petition for a Contested Case Hearingfiled on February13, 1995, subsequent meetings, and comment letter dated September 27, 1995, we are forwarding herewith modifications to the subject permit. Modifications and resolutions to the contested items and issues raised in your latest letter are summarized below: • Permit effective date - In future ALCOA permits, DEM will make the permit take effect after the adjudication deadline. • Section A: FINAL LIMITATIONS AND CONTROLS FOR STORMWATER DISCHARGES - ALCOA's interpretation of the preventative maintenance program applicability is correct. • Instream monitoring requirements for outfall 002 - All instream sampling in Badin Lake is now covered by the requirements specified in Part III, Condition J. Monitoring data will be evaluated by DEM upon request from ALCOA for possible monitoring frequency/parameter modification. Language refering to instream turbidity and temperature requirements has been deleted from the effluent sheet, although these requirements must be met as referenced in 15A NCAC 2B .0211. The sample type for total suspended solids (TSS) monitoring is now specified as "composite" as dictated by NCAC 2B .0505(c)(3). • Outfall 004 - A footnote has been added for TSS, alurriinum, total cyanide and fluoride specifyin that these parameters should be sampled during a representative storm event. • Outfall 5 - Since this is a continuous discharge with an episodic component, the sample type for toxicit and TSS monitoring has been changed from "grab" to "composite". • Instream monitoring requirements for outfalls 012 and 013 - ALCOA has agreed to enter into a study of instream conditions in Badin Lake as specified by Part III, Condition J. Parameters to be monitored are cyanide, fluoride, aluminum, temperature, and turbidity, as well as one sediment sample. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Pennit No.. h1C0004308 a Aluminum Company of America. October 20, 1995 Page 2 • Acute toxicity monitoring requirement at outfall 011- The effluent may be filtered prior to testing with a 2-4mm mesh to address potential mechanical effects. The footnote for the whole effluent toxicity test now specifies this option. The test language in Part III has been modified to require that five tests be performed in the first year rather than testing the first five discrete discharges. • Discharge limitation for cyanide at outfall 012 - It has been agreed that the existing limit of 434.0 µg/1 will remain. The sample type for toxicity, TSS, aluminum and fluoride monitoring has been changed from "grab" to "composite" since this is not an episodic discharge. • Discharge limitation for cyanide at outfall 013 - ALCOA will provide wet -weather diversion structures to prevent stormwater, springwater and other run-on from entering the landfill site. A cap over the landfill will minimize infiltration. The permit has been modified to delay the effective date of the cyanide limit until January 1, 1997, based on completion of the run-on diversion project by end of summer 1996. Cyanide monitoring only shall be conducted twice per month prior to that time. The cyanide limit has been changed from 22.0 µg/1 to 46.0 µg/1 due to the absence of trout and salmon in Badin Lake. The sample type for aluminum and fluoride is correctly listed as a composite. TSS has been changed to a composite sample as well, in accordance with State guidelines. • Requirements for outfall 014 - The permit has been modified to include monitoring only (no limits) on a monthly basis for the five parameters listed in 40 CFR 421.23(s): benzo(a)pyrene, antimony, nickel, aluminum and fluoride. After completion of twelve sampling events, conducted over a minimum of one year, ALCOA can submit data to the Division for possible revision in sampling frequency. The Division will investigate the possibility of dropping monitoring requirements for parameters specified by EPA guidelines that are not detected during the sampling period. Background concentrations in potable water will be considered when evaluating monitoring data. Flow monitoring is now required "weekly when operating" as requested. • Stormwater monitoring requirements in Section A.(8) of the permit - The cut-off concentrations, and any references to the cut-off concentrations, have been removed from the permit. This means monitoring will be required on an annual basis for the permit term regardless of the concentrations detected. Visual monitoring is now required on an annual basis rather than a semi-annual basis. The monitoring requirements for outfall 019 (the old brick landfill) will remain as listed in the permit issued January 9,1995. ALCOA has indicated that they will also voluntarily monitor (outside the permit) sites adjacent to outfall 019 to compare concentrations from undisturbed areas. All other terms and conditions contained in the original permit remain unchanged and in full effect. This modification is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6,1983. It is our understanding that these permit modifications will resolve all items contained in the Petition for a Contested Case Hearing. If this is not the case, ALCOA should notify us by November 3, 1995. Unless such demand is made, this decision shall be final and binding. If this permit modification is acceptable, ALCOA must complete the attached Notice of Withdrawal of Petition form by November 10, 1995 and submit one copy to Ms. Sueanna Sumpter of the Attorney General's Western Office as specified on the withdrawal form, and one copy to this Division. Permit No. NC0004308 Aluminum Company of America. October 20, 1995 Page 3 If you have any questions concerning this permit, please contact Mr. Greg Nizich at telephone number 919/733-5083, extension 541, or David Goodrich at extension 517. Sincerely, A. Preston Howard, Jr., P.E. cc: Central Files Mr. Roosevelt Childress, EPA Region IV Mooresville Regional Office, Water Quality Section Aquatic Survey and Toxicology Unit Facility Assessment Unit Permits and Engineering Mr. Jim Blose, Complex Issues Group Office of the Attorney General, Western Office, Ms. Sueanna Sumpter STATE OF NORTH CAROLINA IN THE OFFICE OF ADMINISTRATIVE HEARINGS COUNTY OF STANLY CASE NO. ALUMINUMCOMPANY O MPANY OF AMERICA ) Petitioner, ) ) v . ) NOTICE OF WITHDRAWAL ) OF PETITION DEPARTMENT OF ENVIRONMENT, ) HEALTH, AND NATURAL RESOURCES ) DIVISION OF ENVIRONMENTAL ) MANAGEMENT Respondent. ) Petitioner hereby withdraws its petition for a contested case hearing. No further proceedings are needed or required to resolve the contested case captioned above. This the day of , 19_. Petitioner/Authority for Petitioner CERTIFICATE OF SERVICE I hereby certify that I have served a copy of the attached NOTICE OF WITHDRAWAL on by having same placed in the United States Mail bearing sufficient postage for delivery by first class mail and addressed as follows: Attorney General's Office 11 North Market Street Suite 203 Asheville, North Carolina 28801 (Date) Petitioner/Attorney for Petitioner , •. Permit No. NC0004308 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Aluminum Company of America is hereby authorized to discharge wastewater from a facility located at the intersection of NC Highway 740 & NCSR 1719 in Badin Stanly County to receiving waters designated as Little Mountain Creek & Yadkin River (Badin Lake) in the Yadkin -Pee Dee River Basin in accordance wit effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective December 1, 1995 u This permit and the authorization to discharge shall expire at midnight on August 31, 1999 Signed this day October 20, 1995 A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0004308 SUPPLEMENT TO PERMIT COVER SHEET Aluminmum Company of America is hereby authorized to: 1. Continue to operate a pH neutralization facility and discharge non -contact cooling water, boiler blowdown, steamline condensate and stormwater from Outfall 002; continue to discharge non -contact cooling water and stormwater from Outfall 004; continue to operate a rope oil skimmer and discharge stormwater, brick saw cooling water, compressor condensate and non -contact cooling water from Outfall 005; continue to discharge non -contact cooling water, groundwater, condensate and stormwater from outfall 012 (and stormwater from Outfall 011 during storm events causing a bypass of the diffuser), continue to discharge particle caster contact cooling water from Outfall 014; and stormwater from outfalls 015, 016, 017, 018, 019 and 020 located at Aluminum Company of America, intersection of NC Highway 740 & NCSR 1719, Badin, in Stanly County (See Part III of this Permit), and 2. Discharge from said`locations specified on the attached maps into an unnamed tributary to Little Mountain Creek (outfalls 004, 005, 014, 016, 017 and 018), and into the Yadkin River (outfalls 002, 011, 012, 015, 019 and 020) which are classified Class "C" waters and Class "WS-IV & B CA" waters, respectively, in the Yadkin -Pee Dee River Basin. 3. Discharge said wastewater/stormwater at the location specified on the attached map into the Yadkin River which is classified Class "WS-IV & B CA" waters in the Yadkin -Pee Dee River Basin., All discharges shall be in accordance with the attached schedules as follows: Part I: Monitoring, Controls and Limitations for Permitted Discharges Part II: Standard Conditions for NPDES Permits Part III: Special Conditions Part IV: Administering and Compliance Monitoring Fee Requirements Any other point source discharge to surface waters of the state is prohibited unless covered by another permit, authorization or approval. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgement, or decree. ••• \ • ...ft...on • 011/012 '18 • i '17' 16 I119) MORROW. • I • UNT A TM • ' • • • A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308/ During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 002 (Non -contact cooling water, steamline condensate, boiler blowdown and stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Units (Specify) Measurement Sample *Sample Mon. Avg. Daily Max. Mon. Avg. Daily Max. Frequency Type Location Flow Weekly Instantaneous E Total Suspended Solids 30.0 mg/l 60.0 mg/I 2/month Composite E Sulfates 250.0 mg/I 2/month Composite E Turbidity 2/month Grab E Temperature °C Weekly Grab E Fluoride Monthly Composite E Acute Toxicity** Quarterly Composite E * Sample locations: E - Effluent. See Part III, Condition I for Badin Lake monitoring requirements. ** Acute Toxicity (Fathead Minnow) 24 hr P/F @ 90%; March, June, September and December; See part III, Condition F. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted 2/month at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308, During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 004 (Non -contact cooling water and stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations L b s l d a y Units (Specify) Mon. Avg. Daily Max. Mon. Avg. Daily Max. Flow Temperature °C Total Residual Chlorine1 Total Suspended Solids2 Aluminum2 Total Cyanide2 Fluoride2 * * * * Monitoring Requirements Measurement Frequency Weekly Weekly Weekly Annual Annual Annual Annual Sample Type_ Instantaneous Grab Grab Grab Grab Grab Grab *Sample Location E E,U,D E E E E E * Sample locations: E - Effluent, U - Upstream, D - Downstream. THERE SHALL BE NO CHROMIUM, ZINC OR COPPER ADDED TO THE COOLING WATER EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS. I Monitoring requirements only apply if chlorine is added to the cooling water. 2 Monitoring for these parameters should be performed during a representative storm event. ** The discharge shall not cause the temperature of the receiving water to exceed 2.8°C above background and in no case exceed 32°C. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III, Condition I.) The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (3). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 005 (Non -contact cooling water, brick saw cooling water, compressor condensate and stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Units (Specify) Measurement Sample 'Sample Mon. Avg. Daily Max. Mon. Avg. Daily Max. Frequency Type I..ocation Flow Weekly Instantaneous E Oil and Grease 30.0 mg/I 60.0 mg/1 2/month Grab E Total Suspended Solids 30.0 mg/I 60.0 mg/I 2/month Composite E Turbidity 50 NTU 2/month Grab E Chronic Toxicity** Quarterly Composite E * Sample locations: E - Effluent. ** Chronic Toxicity P/F @ 90% (Ceriodaphnia); March, June, September and December; See Part III, Condition H. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted 2/month at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (4). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 011 (Stormwater - during storm events causing a bypass of the diffuser). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbslday Units (Specify) Measurement__ Sample *Sample Mon. Avci. Daily Max. Mon. Avg. Daily Max. Frequency Lan_ Location Flow Episodic Continuous E Fluoride Episodic Grab E Total Cyanide Episodic Grab E Oil and Grease Episodic Grab E Total Suspended Solids Episodic Grab E Acute Toxicity** * * Grab E * Sample locations: E - Effluent. ** Acute Toxicity Monitoring (Episodic); Five discrete discharge events; See Part I1I, Condition G. Effluent may be filtered through a 2-4 mm mesh prior to testing. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted at the effluent by grab sample on an episodic basis. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (5). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 012 (Non -contact cooling water, groundwater, condensate and stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow Total Cyanide Oil and Grease Total Suspended Solids Aluminum Fluoride Turbidity Chronic Toxicity** Discharge Limitations L b s/day Units (Specify) Monitoring Requirements Measurement Sample *Sample Mon. Avo. Daily Max. Mon. Avg. Daily Max. Frequency Type Location Weekly Instantaneous E 434.0 ug/I 2/month Grab E 30.0 mg/1 60.0 mg/1 2/month Grab E 30.0 mg/1 60.0 m g/1 2/month Composite E Monthly Composite E Monthly Composite E Monthly Grab E Quarterly Composite E * Sample locations: E - Effluent. See Part Ili, Condition J for Badin Lake monitoring requirements. ** Chronic Toxicity P/F @ 16% (Ceriodaphnia); March, June, September and December; See part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted 2/month at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (6). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 013 (Spring water, groundwater and stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow Total Cyanide Total Suspended Solids Fluoride Turbidity Aluminum Acute Toxicity** Discharge Limitations Lbs/day Units (Specify) Mon. Avg. Daily Max. Mon. Avg. Daily Max. 30.0 mg/I 46.0 ug/11 60.0 mg/I Monitoring Requirements Measurement Frequency Weekly 2/month 2/month Monthly 2/Month Monthly Quarterly Sample *Sample _v_g Location Instantaneous E Grab Composite Composite Grab Composite Composite E E E E E E * Sample locations: E - Effluent. See Part III, Condition I for Badin Lake monitoring requirements. 1 The limit for total cyanide shall take effect on January 1, 1997. Monitoring only is required prior to that time. ** Acute Toxicity, 24 hr P/F @ 90% ; March, June, September and December; See part III, Condition F. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted 2/month at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (7). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 . . . . . . . . . . . . During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 014 (Particle Caster Contact Cooling Water). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge limitations Monitoring Requirements Lbs/day Units (Specify) Measurement Sample *Sample Mon. Avg. Daily Max. Mon. Avg. Daily Max. Frequency Type Location Flow Weekly When Instantaneous E Operating Benzo(a)pyrene Monthly Grab E Antimony Monthly Grab E Nickel Monthly Grab E Aluminum Monthly Grab E Fluoride Monthly Grab E * Sample locations: E - Effluent. Samples shall be taken prior to mixing with any other waste streams. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (8). STORMWATER MONITORING REQUIREMENTS Permit No. NC0004308 a) Analytical Monitoring - During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial numbers 015, 016, 017, 018, 019 and 020 (Stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Monitoring Requirements Stormwater Discharge Units Cut-off Measurement Sample Sample Characteristics Concentration Frequency1 Tyke 1ocation2 Total Flow3 MG Annual SDO Total Rainfall3 inches Annual Event Duration3 minutes Annual Total Suspended Solids mg/I Annual Grab SDO COD m g/ I Annual Grab SDO Aluminum mg/I Annual Grab SDO Total Cyanide mg/I Annual Grab SDO Fluoride mg/I Annual Grab SDO 1 Measurement Frequency: Once per year with samples taken during the sampling window of April through November. 2 Sample locations: SDO - Samples to be taken at each stormwater discharge outfall (SDO) unless representative outfall status is granted. If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 3 For each sampled representative storm event the total precipitation, storm duration, and total flow must be monitored. Total flow shall be either; (a) measured continuously,. (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. For purposes of the stormwater sampling required in this permit, all samples shall be collected from a discharge resulting from a representative storm event (See Part III, Special Conditions, Section K). Failure to monitor storm events in accordance with the specified frequency shall constitute a violation of this permit. b) Visual Monitoring - Visual monitoring requires a qualitative visual inspection of each stormwater outfall, regardless of representative outfall status, for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. All visual monitoring shall be documented and records maintained with the SPPP. No analytical tests are required. Visual monitoring of stormwater outfalls does not need to be performed during a representative storm event, but must be performed at all discharge . outfall locations. Documentation of the initial visual monitoring event, only, shall be submitted along with the required analytical monitoring data. Stormwater Discharge Characteristics Frequency1 Monitoring Type2 Monitoring Locatiorl3 Color Annual Visual SJO Odor Annual Olfactory SDO Clarity Annual Visual SDO Floating Solids Annual Visual SDO Suspended Solids Annual Visual SDO Foam Annual Visual SDO Oil Sheen Annual Visual SDO Other obvious indicators of stormwater pollution Annual Visual SDO 1 Frequency: The first visual monitoring event during the term of the permit must be performed during the initial analytical monitoring event. 2 Monitoring Type: Visual monitoring requires a qualitative visual observation of each stormwater outfall. No analytical testing or sampling is required. 3 Monitoring Location: Stormwater Discharge Outfall (SDO) Permit No. NC0004308 PART I MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A:FINAL LIMITATIONS AND CONTROLS FOR STORMWATER DISCHARGES During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge wastewater and stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified below. 1. Stormwater Pollution Prevention Plan The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part 11, Standard Conditions, Section E.10. of this permit. The Plan shall include, at a minimum, the following items: a. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (1) (2) (3) (4) (5) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A site map drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations and impervious surfaces, and the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. A list of significant spills orleaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part II, Standard Conditions, Section B.11. Permit No. NC0004308 b. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (1) A study addressing the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practicable the permittee shall cover all storage areas, material handling operations, manufacturing or fueling operations to prevent materials exposure to stormwater. In areas where elimination of exposure is not practicable, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (2) A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous materials to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, and visible sheens, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (3) A narrative description shall be provided of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. (4) Inspection schedules of stormwater conveyances and controls and measures to be taken to limit or prevent erosion associated with the stormwater systems. c. Spill Prevention and Response Plan. The Spill Prevention and Response Plan shall incorporate a risk assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the plan shall be identified in the plan. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. d. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance progra shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspec 'on of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. e. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's Permit No. NC0004308 operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified in the Plan. f. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position(s) assignments provided. Plan Ammendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part II, Stan and Conditions, Section B, 11) to the Director that the changes have been made. h. Facility Inspections. Inspections of the facility and all stormwater systems shall occur at a minimum on a semiannual schedule, once in the fall (September -November) and once during the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into thel Stormwater Pollution Prevention Plan. Visual monitoringas required in I.A.2.A. 7 .b. shall be .performed in addition to facility q () inspections. Implementation. Implementation of the plan shall include documentation of all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. g• 2. Minimum Monitoring and Reporting Requirements Minimum monitoringand reporting requirements are as follows unless otherwise approved in writing by the Director of the Division of Environmental Management. (See effluentheets that follow). Permit No. NC0004308 PARTI SECTION B: SCHEDULE OF COMPLIANCE 1. The permittee shall comply with Final Limitations and Controls specified for stormwater discharges in accordance with the following schedule: The Stormwater Pollution Prevention Plan shall be developed and implemented within 24 months of the effective date of this permit and updated thereafter on an annual basis. Secondary containment, as specified in Part I, Section A, 1. b. 2. of this permit, shall be accomplished within 24 months of the effective date of this permit. 2. The pemittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 3. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. Part III Permit No. NC0004308 E. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 16% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testingresults required as part of this permitcondition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental; Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. F. ACUTE TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration." The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test, using effluent collected as a 24 hour composite. The effluent concentration at which there may be at no time significant acute mortality is 90% (defined as treatment two in the North Carolina procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The first test will be performed after thirty days from the effective date of this permit during the months of March, June, September and December. • 'All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DEM Form AT-2 (original) is to be sent to the following address: Attention: Environmental iSciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemicallphysical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit m7r be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. G. ACUTE TOXICITY MONITORING (EPISODIC) The permittee shall conduct FIVE acute toxicity tests using protocols defined as definitive in E.P.A. Document 600/4-85/013 entitled "The Acute Toxicity of Effluents to Freshwater and Marine Organisms." The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test, using effluent collected as a single grab sample. Effluent samples for self -monitoring purposes must be obtained below all waste treatment. Sampling and subsequent testing will occur during five discrete discharge events during the first year after the effective date of this permit. After monitoring five toxicity tests, the permittee will conduct one test annually, with the annual period beginning in January of the next calendar year. The annual test requirement must be performed and reported by June 30. If no discharge occurs by June 30, notification will be made to the Division by this date. Toxicity testing will be performed on the next discharge event for the annual test requirement. The parameter code for this test is TAE6C. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Form (MR-1) for the month in which it was performed, using the appropriate parameter code. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shallbe complete and accurate and include all supporting chemical/physical measurements cerformed in association with the toxicity tests, as well as all dose/response data. Total residual hlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any 'test data from either these monitoring requirements or tests performed by the North ' Carolina Division of Environmental Management indicate potential. impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test. Failure to submit suitable test results will constitute noncompliance with monitoring requirements. H. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mofrtality is 90% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection o the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. I. Biocide Condition The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic • life other than those previously reported to the Division of Environmental Management. Such , notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge poin4 and receiving stream. J. Badin Lake Monitoring Study Sampling in Badin Lake at outfalls 002, 012 and 013 has been replaced with the monitoring requirements listed below: Parameters Temperature Turbidity Secchi pH Total Cyanide Free Cyanide Fluoride Aluminum Sediment Frequency Monitoring Period Weekly June - September Weekly June - September Weekly June - September Weekly June - September Weekly June - September Weekly June - September Weekly June - September Weekly June - September One time June - September Sampling shall be performed at the locations indicated (near plant outfalls and one control site) on the attached map over one four month period. Sampling results shall be submitted to the Division of Environmental Management to evaluate long-term monitoring requirements in Badin Lake. 77Awoter :34 sediment 0 BADIN Badir��i Ic • •. ' i• - • ELEV 57D 1� son trol fir P. Part III Permit No. NC0004308 K. Stormwater Definitions 1. Best Management Practices (BMPs), Schedules of activities, prohibitions of practices, maintenance procedures, and other management practices to prevent or reduce the pollution of waters of the United States. BMPs also include treatment requirements, operation procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from raw material storage. 2. )3ulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers having a total storage capacity of greater than 1,320 gallons. 3. Coal Pile Runoff The rainfall runoff from or through any coal storage pile. 4. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 5. Point Source Discharge Any, discernible, confined and discrete conveyance, including but specifically not limited to, any pipe, ditch, channel, tunnel, conduit, well, discrete fissure, container, rolling stock, or concentrated animal feeding operation from which pollutants are or may be discharged to waters of the state. 6. Representative Storm Event A storm event that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. 7. Runoff Coefficient The fraction of total rainfall that is not infiltrated into or otherwise retained by the soil�, concrete, asphalt or other surface upon which it falls that will appear at the conveyance as runoff. 8. Secondary Containment Spitl containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. Part III- Permit No. NC0004308 9. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right -to -Know Act of 1986; Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and c. That meet at least one of the following criteria: (1) Is listed in appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 10. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 11. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 12. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. • 13. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. The term does not include discharges from facilities or activities excluded from the NPDES program. Fart Permit No. NC0004308 The following categories of facilities are considered to be engaging in "industrial activity": a. Facilities subject to stormwater effluent limitations guidelines, new source performance standards, or toxic pollutant effluent standards under 40 CFR Subchapter N Parts 400 - 471 (except facilities which are exempted under (k) of this defmition); b. Facilities classified as Standard Industrial Classifications 24 (except 2434), 26 (except 265 and 267), 28, 29, 30, 311, 32, 33, 3441, 373; c. Facilities classified as Standard Industrial Classifications 10 through 14 (mineral industry) including active or inactive mining operations (except for areas of coal mining operations meeting the definition of a reclamation area under 40 CFR 434.11(1)) and oil and gas exploration, production, processing, or treatment operations, or transmission facilities that discharge stormwater contaminated by contact with or that has come in contact with, any overburden, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations; inactive mining operations are mining sites that are not being actively mined, but which have an identifiable owner/operator; d. Hazardous waste treatment, storage, or disposal facilities, including those that are operating under interim status or a permit under Subtitle C of RCRA; e. f. Landfills, land application sites, and open dumps that receive or have received any industrial wastes (waste that is received from any of the facilities described under this definition) including those that are subject to regulation under Subtitle D of RCRA; Facilities involved in the recycling of materials, including metal scrapyards, battery reclaimers, salvage yards and automobile junkyards, including but limited to those classified as Standard Industrial Classification 5015 and 5093; g. Steam electric power generating facilities, including coal handling sites; h. Transportation facilities classified as Standard Industrial Classifications 40, 41, 42, 44, and 45 which have vehicle maintenance shops, equipment cleaning operations, or airport deicing operations. Only those portions of the facility that are either involved in vehicle maintenance (including vehicle rehabilitation, mechanical repairs, painting, fueling and lubrication), equipment cleaning operations, airport deicing operations, or which are otherwise identified under (a)-(g) or (i)-(k) of this definition are associated with industrial activity; Treatment works treating domestic sewage or any other sewage sludge or wastewater treatment device or system, used in the storage treatment, recycling, and reclamation of municipal or domestic sewage, including lands dedicated to the disposal of sewage sludge that are located within the confines of the facility, with a design flow of 1.0 mgd or more, or required to have an approved pretreatment program under 40 CFR part 403. Not included are farm lands, domestic gardens or lands used for sludge Part III Permit No. NC0004308 J. management where sludge is beneficially reused and which are not physically located in the confines of the facility, or areas that are in compliance with section 405 of the CWA; Construction activity including clearing, grading and excavation activities except: operations that result in the disturbance of less that five acres of total land area which are not part of a larger common plan of development or sale; k. Facilities under Standard Industrial Classifications 20, 21, 22, 23, 2434, 25, 265, 267, 27, 283, 285, 30, 31 (except 311), 323, 34 (except 3441), 35, 36, 37 (except 373), 38, 39, 4221-25, (and which are not otherwise included within (a)-(j) of this definition). For the categories of industries identified in (a) through (j) of this definition the tern includes, but is not limited to, stormwater discharges from industrial plant yards; immediate access roads and rail lines used or traveled by carriers of raw materials, manufactured products, waste material, or by-products used or created by the facility; material handling sites; refuse sites; sites used for the application or disposal of process wastewaters; sites used for the storage and maintenance of material handling equipment; sites used for residual treatment, storage, or disposal; shipping and receiving areas; manufacturing buildings; storage areas (including tank farms) for raw materials, and intermediate and finished products; and areas where industrial activity has taken place in the past and significant materials remain and are exposed to stormwater. For the categories of industries identified in (k), the term includes only stormwater discharges from all areas listed in the previous sentence (exceptaccess roads) where material handling uip eqment or activities, raw material, intermediate products, final products, waste material, by-products, or industrial machinery are exposed to stormwater. Material handlingactivities include the: storage, loading and unloading, g� o g transportation, or conveyance of any raw material, intermediate product, finished product, by-product or waste product. The term excludes areas located on plant lands separated from the plant's industrial activities, such as office buildings and accompanying parking lots as long as the drainage from the excluded areas is not mixed with stormwater drained from the above described areas. Industrial facilities (including industrial facilities that are Federally or municipally owned or operated that meet the description of the facilities listed in (a)-(k)) include those facilities designated under 40 CFR 122.26(a)(1)(v). 14. Ten Year Design Storm The precipitation event of a duration which will produce the maximum peak rate of runoff for the watershed of interest resulting from a rainfall event of an intensity expected to be equaled or exceeded, on the average, once in ten years. 15. Total Flow The flow corresponding to the time period over which the sample collection occurs. The total flow calculated based on the size of the area draining to the outfall, the amount of the built :upon (impervious) surfaces within the drainage area, and the total amount of rainfall occurring during the sampling period. • Part III 16. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 17. Visible Sedimentation Soid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 18. Waste Pale Permit No. NC0004308 Any non -containerized accumulation of solid, non -flowing waste that is used for treatment or storage. MEMO TO: DATE• SUBJECT:I C k G...,,c a j-S) —• ) . t 0 -trL' ' r.' arc---tg ..lj<:"41j,....A-te. td- '{A.,:1/4, ''7 0:, r r____, _ t C. L• J LY w 01 . //4) r W.,k, ilisio::.0-, al 1 .c., IL 5/1 ---..._:---- Get r~ �$CA7Fa .1 1 L- r r North Carolina Department of Environment, Health, and Natural Resources L Printed on Recycled Paper OUTLINE FOR ALCOA CYANIDE FATE & TRANSPORT STUDY ASSUMPTIONS -facility is seeking site specific standard based on recalculation and limited as Cyanide Amenable to Chlorination (CATC) -discharge, 013 is legitimate effluent channel and not waters of state -discharge of 013 does not circumvent requirements of solid/hazardous waste -CN WQ standard is protective of primary human contact (Class B) -facility has demonstrated compliance with all other effluent parameters including whole effluent toxicity Treatment/Discharge Considerations •discussion of discharge alternatives 'discussion of treatment alternatives •discussion of diffuser alternatives and potential for discharge to existing diffuser •clarification that discharge permitting for 013 will not circumvent intentions of groundwater or solid/hazardous waste regulations applicable to site. Characterization of CN discharge concentrations and factors that influence levels •flow variables including spring flow and rainfall and relationship of each to total flow. •concentration relative to rainfall .consideration of load issues relative to the above Cyanide Sampling 'water samples of 013 cove including samples immediately within swimming area. •sediment samples within 013 cove including samples immediately within swimming area. 'water samples surrounding 012 discharge •sediment samples surrounding 012 discharge Characterization of species of cyanide and fate •Analysis of total cyanide vs. CATC and characterization of the presence and percentage of cyanide as iron cyanides. •Evaluation of fate of cyanide including time and light dependent dissociation. (in situ vs. in vitro?) •Evaluation of light penetration at both discharges and influence on potential for photodecomposition •characterization of known interferences to CN analysis Biological sampling •demonstration that benthic macroinvertebrate populations are not impacted by either discharge through comparison with reference sites. 'If existing benthic populations are insuff ceint for evaluation of impact AND sediment cyanide samples report positive values, demonstrate lack of sediment toxicity through sediment toxicity analyses using Chironomus tentans or Hyallella azteca per EP . •for use of site specific standard -demonstration that species removed from original criteria are not present in the receiving waters and that all EPA recalculation guidance is followed. Approval of Study Plan by DEM Evaluation of study results by Div. Health Services and County Health Dept. relative to swimming contact issues Conclusions that should be reached for site specific limit and standard to continue -Study plan has been approved by DEM, facility has completed study plan, and results are acceptable to DEM. -discharge to surface waters is the most ecologically/cost viable alternative LA/DMR Page 1 June 9,1995 OUTLINE FOR ALCOA CYANIDE FATE & TRANSPORT STUDY -alternatives analysis demonstrates that all treatment options are too costly. -diffusion at 013 or via 012 is not cost effective - discharge and permitting of this leachate from a hazardous waste site is appropriate - consideration of the lake as the receiving water vs. the streamflow from the spring is appropriate. - studies should show that levels of CN are not toxic and not likely to become toxic in the water column before dilution has reached the WQ std for total. -concentrations in the sediment anre not accumulating to the point where dissociation from the sediment would exceed toxic levels - benthic macroinvert. communities are not being affected by either discharge - human health is not jeopardized by discharge of free or total cyanide levels (particularly fromexposure at the,swimming beach). - for site specific standard through recalculation- demonstration that species removed from criteria, for purposes of recalculation, are not present. LA/DMR Page 2 June 9,1995 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Mr. Steve Myers Aluminum Company of America P.O. Box 576 Badin, North Carolina 28009 f= H Ivl 1=1 May 5, 1995 Subject: Status of Contested Issues NPDES Permit # NC0004308 Aluminum Company of America Stanly County Dear Mr. Myers: This letter is intended to summarize the progress and/or agreements that ALCOA and the Division of Environmental Management have reached on the points in ALCOA's Petition For a Contested Case Hearing dated February 13, 1995. Items are addressed in the order listed on the petition: • Permit becomes effective prior to the 30 day period for filing a petition is completed - In future ALCOA permits, DEM will make effective dates more than 30 days beyond the issuance date. • Instream monitoring requirements at outfalls 002, 012 and 013 - ALCOA has agreed to enter into a study of instream conditions in Badin Lake. Sites are still to be selected. Parameters to be monitored are cyanide, fluoride, aluminum, temperature, and turbidity, as well as one sediment sample. • Acute toxicity monitoring requirement at 011 - DEM will discuss the issue of filtering the sample prior to testing with EPA representatives. Also, DEM will modify the test language to require performance of five tests in the first year rather than requiring tests on the first five discrete discharge events. • Discharge limitation for cyanide at outfall 012 - ALCOA agrees to the limit in the proposed permit with the understanding that results from any future studies of free vs. total cyanide may require modification of this limit. • Discharge limitation for cyanide at outfall 013 - The Division is still evaluating the issue of total vs. free cyanide. ALCOA is to provide additional information to DEM on complex cyanide compounds, and performance of existing treatment technologies. • Requirements for outfall 014 - ALCOA has agreed to monitor the particle shot caster wastestream for the five parameters listed in 40 CFR 421.23(s): benzo(a)pyrene, antimony, nickel, aluminum and fluoride. Monitoring will be performed on a monthly basis. After completion of twelve sampling events, ALCOA can submit data to the Division for consideration of a reduction in sampling frequency. The Division will investigate the possibility of dropping monitoring requirements for parameters specified by EPA guidelines. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Permit No. NC0004308 Aluminum Company of America. May 5, 1995 Page 2 • Stormwater monitoring requirements in section A(8) of the permit - The cut-off concentrations will be removed from the permit, requiring ALCOA to monitor for the listed parameters on an annual basis regardless of the concentrations detected. ALCOA and DEM have agreed that visual monitoring will be conducted on an annual basis rather than a semi-annual basis. ALCOA agrees to monitor for the parameters listed at the old brick landfill (outfall 019). ALCOA has indicated that they will also voluntarily monitor sites adjacent to outfall 019 to compare concentrations from undisturbed areas. If you have any questions concerning this permit, please contact Mr. Greg Nizich at telephone number 919/733-5083, extension 541, or David Goodrich at extension 517. Sincerely, Coleen H. •jell ", P.E. Supervisor, ''ermits and Engineering cc: Mooresville Regional Office, Water Quality Section Betsy Johnson, Complex Issues Group Kevin Bowden, Data Assessment and Certification Group Office of the Attorney General, Asheville Office, Ms. Sueanna Sumpter Central Files NPDES Files State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Mr. Henk van der Meyden Aluminum Company of America P.O. Box 576 Badin, NC 28009 January 9, 1995 Subject: Permit Issuance NPDES Permit # NC0004308 Aluminum Company of America Stanly County Dear Mr. van der Meyden: In accordance with your application for discharge permit received on November 18, 1993, we are forwarding herewith the subject State - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 198332 rn In response to the draft permit comment letter dated August 25, 1994, the following comrEnts and/or modifications are offered:03 General - • Supplement to Permit Cover Sheet - The wastewater description has been modified. Tl effluent sheet for outfall 014 has been added to cover the discharge of contact cooling war from the particle caster. Sampling must be performed prior to mixing with any other waste stream. The wastewater description for outfall 005 now includes brick saw contact cooling water. _ • Supplement to Permit Cover Sheet - The Authorization to Construct language will remain. The phrase "as necessary" is provided to indicate that treatment may not be required to meet the permit limits. • Stormwater Pollution Prevention Plan - The reference to Part II, Section E.8 has been corrected to Section E.10. Outfall 002 - • Substituting TSS for settleable solids - This modification has been made to the permit. • Temperature clarification - The receiving water shall not exceed 32°C. • Phenol monitoring requirement - This requirement has been dropped as requested. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Permit No. NC0004308 Aluminum Company of America. January 9, 1995 , Page 2 • Toxicity test - The permit, not the fact sheet, is binding. The WET test was changed from chronic to acute since there was no basis for the chronic test IWC (this outfall does not discharge via the diffuser) and since the discharge flow is variable due to stormwater. Also, this discharge contains fluoride, aluminum and other metals in addition to sulfates which do not have limits and thus the toxicity test will cover the complete wastestream. A 90% acute test is standard for protection of acute effects in situations where there is no definable IWC. In this instance the discharge is to a lake so there is no 7Q10 on which to base an IWC, nor is there a flow limit Outfall 004 - • Annual monitoring for TSS, aluminum, total cyanide and fluoride - Annual monitoring only applies to stormwater based parameters. The fact sheet incorrectly stated that boiler blowdown was a component of this effluent. Temperature limits are imposed due to the presence of non -contact cooling water at this outfall. Outfa ]i 005 - • Discharge of contact cooling water from the particle caster - Outfall 014 now addresses limits and monitoring requirements for this wastestream as dictated by 40 CFR 421.23(s) and State regulations. Previously designated stormwater discharge outfall 014 has been changed to outfall 020. • Continuous Discharge -.Since this is not an episodic discharge, the toxicity test has been changed to a quarterly, chronic test at 90% concentration. Special condition "H" address% these test requirements. ni 0 • Basis of TSS requirements - Although the 40 CFR 133 regulations address sews it igthe Division's best professional judgment that the limit of 30 mg/1 is reasonably achiev le fot other types of wastewater. �+ Outf111011- to cn • Acute Toxicity Monitoring - The levels of pollutants (CN, Fl, Al, etc.) in the effluent [no indicate that there may be instream water quality violations in the absence of adequate mixing and therefore toxicity testing is required. The episodic test is required due to the episodic nature of this stormwater bypass. Outfall 012 - • Basis of Cyanide limit - The limits were derived based on an application of a mixing zone in which the limit is based on an acute value times dilution. Other mixing zones in the State which have limits based on dilution provided by a diffuser, have chronic limits. If ALCOA would like its limit revised, it should be revised such that it is consistent with other permits, i.e., based on chronic values. In this case the limit for cyanide would be 5 ug/1 multiplied by the dilution factor. This would likely require a much more stringent limit. • Total Cyanide & Dissociation of Complex Cyanides - As stated in Ambient Water Quality Criteria for Cyanide -1984 (USEPA 1985), until an EPA approved method for free cyanide becomes available, EPA recommends applying the criteria using the total cyanide method. Permit No. NC0004308 Aluminum Company of America. January 9,1995 Page 3 At this time, no EPA approved method for free cyanide exists. Furthermore, the standard for cyanide set forth in NCAC T15A 02B .0200 is for total cyanide. All NPDES permits in North Carolina with cyanide limits receive that limit based on total cyanide. Simple cyanides readily dissociate and hydrolyze to form free cyanide. Cyanide metal complexes have highly variable stability. The dissociation of these complexes to an available form is dependent on the metal complex and pH. Due to this variability, the water quality' standard for totalcyanide, and the lack of an EPA approved method for free cyanide, the Division has appropriately applied the total cyanide limit in ALCOA's permit. • Instream Monitoring - This is required to confirm the dilution provided by the diffuser and also to provide DEM with sufficient data to review this permit_ More thoroughly for the basin plan 4 years from now. • Settleable Solids Limit - This has been changed to TSS-as requested. Outfall 013 - • Effluent Mixing - Limits were assigned to protect aquatic life from acute toxicity near the outfall 1 Since discharges at acute levels may cause violations of water quality standards in the absence of adequate mixing, instream monitoring is necessary. Data will be reevaluated, upon request and submittal, after 12 monitoring events have been completed. • Cyanide limit - If ALCOA wishes a reevaluation for mixing, chronic limits will be developed based on dilution. For cyanide, the limit will be 5 ug/l multiplied by the dilution factor. rcri Withotlit a diffuser, the dilution factor will most likely be close to 2:1. • 03 • Settleable Solids Limit - This has been changed to TSS as requested. z • � • Fluo 'de limit - The limit was incorrectly listed and has been replaced with monitingCFI r- • Instr Monitoring - The area adjacent to this outfall is a designated public swimming/trea. DEM feels that continued monitoring should be continued to monitor potential water quay proble s and to provide sufficient data to review this permit for the basin plan in 4 years. Stormwater Monitoring - • Cut-off Concentrations - Values for metals and toxicants are based on final acute values. The sporadic nature of rainfall requires that acute effects be considered. Mixing zones are not appropriate for consideration under these circumstances. Cutoffs for oxygen consuming parameters parallel levels of secondary treatment for other wastewater. Based on stormwater data evaluated as a result of the National Urban Runoff Program (NURP), and data collected during, application stages of stormwater program, the majority of data collected from well - managed sites is well below these concentrations. Stormwater exceeding these levels of contamination is therefore of significant concern. Presence of organics in stormwater is indicative of poor site management practices, particularly given that stormwater runoff is typically turbulent and provides for substantial opportunity for the organics to volatilize. Freshwater criteria maximums were used as guidance in evaluating these parameters. Permit No. NC0004308 Aluminum Company of America. January 9,19•95 • Page 4 • Total Suspended Solids inappropriate for 018 and 019 - These monitoring requirements are not included to provide stormwater data from the landfill areas exclusively. The intent is to obtain information on the stormwater characteristics from all sources at these outfalls. If the monitoring results are below the cut-off concentration then monitoring can be discontinued except for the last year of the permit term. • Aluminum monitoring requirement should be dropped - Since this facility manufactures aluminum, the potential to contribute significantly to stormwater runoff exists. Therefore, it is reasonable to require monitoring at the stormwater outfalls. If desired, ALCOA can collect samples from non -manufacturing areas and analyze for aluminum and compare the results to manufacturing area runoff. Any difference_ between the two results would be the contribution made by manufacturing operations. If this option is pursued, DEM must approve selection of the "non -manufacturing outfall" beforehand. • Total Cyanide vs. Free Cyanide - This cannot be done for the reasons cited in the response for outfall 012. • Footnote 1, Discontinuation of Monitoring - This has been rewritten. If monitoring data are below the cut-off concentration, then monitoring for that parameter can be discontinued except for the last year of the permit term. • Visual Monitoring guidance - A form is attached that provides some guidance in visually evaluating the discharge. Visual monitoring is used in determining the effectiveness of the Stormwater Pollution Prevention Plan and in identifying possible areas of concern__ Section E; Schedule of Compliance - The required submittal date has been extended to 24 moms as requested. 07 z � Part III Other Requirements - m 33 • The referenced conditions (sections "A" and "D") were included in the draft permit* facilityand have been removed from the final nia"it. mistake. They do not apply to this pe • Toxicity Test Concentration - The value of 16% at outfall 012 is base�n Basis for Chronic To�ucity the expected dilution provided by the diffuser. • Basis for Acute Toxicity Limit Test Concentration - There was no basis for the existing test concentration of 16% since these outfalls (002 and 013) do not discharge via a diffuser. A 90% acute test is standard for protection of acute effects where there is no easily definable instream waste concentration, such as these discharges to the lake. • Acute Toxicity (Episodic) Test - The episodic test at outfall 005 has been replaced with a chronic test appropriate for continuous discharges. For outfall 011, DEM policy is to specify an episodic test for discharges primarily comprised of stormwater. If any parts, measurement frequencies or sampling requirements containedin this permit are unacceptable to you, you have the right to an adjudicative hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. Permit No. NC0004308 Aluminum Company of America. January 9,1995 Page 5 Please take notice this permit is not transferable. Part 11, E.4. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mr. Greg Niaich at telephone number 919/733-5083. Sincerely, bi&z-L ?d• . Preston Howard, Jr., P.E. cc: Mr. Jiro Patrick, EPA Moores ' e Regional Office Comp ' ce Central Files NPDES Files STORMWATER DISCHARGE OUTFALL (SDO) VISUAL MONITORING REPORT Certificate of Coverage No. NCG Facility Name; County: Phone No:( Inspector: Date of Inspection: By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of permittge or designee) 1. Outfall Description x v Outfall No. Structure (pipe, ditch, etc.): - Receiving Stream: — P Describe the industrial activities that occur within the outfall drainage area: w i'V cn 3 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: 3. Odor Describe any distinct odors that the discharge may have (i.e. smells strongly of oil, weak chlorine odor, etc.): Page 1 of 2 8/1/94 Permit No. NC0004308 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Envircxunental Management Commission, and the Federal Water Pollution Control Act, as amended, Aluminum Company of America is hereby authorized to discharge wastewater from a facility located at the intersection of NC Highway 740 & NCSR 1719 in Badin Stanly County to receiving waters designated as Little Mountain Creek & Yadkin River (Badin Lake) in the m Yadkin Pee Dee River Basin rri v in accordance with effluent limitations, monitoring requirements, and other conditions set forth it - Parts I, II, and III hereof. o -- m This permit shall become effective February 1,1995 VD g r This and the' authorization to discharge shall expire at midnight on August 31, 1999 . ,� W�, permitg P Signed this day January 9,1995 U diruA. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC000408 SUPPLEMENT TO PERMIT COVER SHEET Aluminmum Company of America is hereby authorized to: 1. Continue to operate a pH neutralization facility and discharge non -contact cooling water, boiler blowdown, steamline condensate and stormwater from Outfall 002; continue to discharge non -contact cooling water and stormwatef from Outfall 004; continue to operate a rope oil skimmer and discharge stormwater, brick saw cooling water, compressor condensate and non -contact cooling water from Outfall 005; continue to discharge non -contact cooling water, groundwater, condensate and stormwater from . oudall 012 . (and . stormwater from Outfall 011 during storm events causing a bypass of the diffuser), continue to discharge particle caster contact cooling water from Outfall 014; and stormwater from outfalls 015, 016, 017, 018, 019 and 020 located at Aluminum Company of America, intersection of NC • Highway 740 & NCSR 1719, Badin, in Stanly County (See Part III of this Permit), and 2. Discharge from said locations specified on the attached maps into an unnamed tributary to Little Mountain Creek (outfalls 004, 005, 014, 016, 017 and 018), and into the Yadkin River (outfalls 002, 011, 012, 015, 019 and 020) which are classified Class "C" waters.and Class "WS-IV & B CA" waters, respectively, in the Yadkin -Pee Dee River Basin. 3. After receiving an Authorization to Construct from the Division of Environmental Management, construct treatment facilities as necessary to meet the limits of this permitpr- wastewater/stormwater outfall at 013, and rrr 4. Discharge said wastewater/stormwater at the location specified on the attached m int e - Yadkin River which is classified Class "WS-IV & B CA" waters in the Yadkin-P D : 'ver: Basin. cn All discharges shall be in accordance with the attached schedules as follows: Part I: Monitoring, Controls and Limitations for Permitted Discharges Part II: Standard Conditions for NPDES Permits Part III: Special Conditions Part IV: Administering and Compliance Monitoring .Fee Requirements Any other point source discharge to surface waters of the state is prohibited unless covered by another permit, authorization or approval. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgement, or decree. rrs 021 MOUNT.SIM Permit No. NC0004308 PART I MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: FINAL LIMITATIONS AND CONTROLS FOR STORMWATER DISCHARGES During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge wastewater and stormwater associated with industrial activity. Such discharges shall be controlled, limited and monitored as specified below. 1. Stormwater Pollution Prevention Plan The Permittee shall develop a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part II, Standard Conditions, Section E.10. of this permit. The Plan shall include, at a minimum, the following items: a. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (1) A generallocation map (USGS quadrangle map or appropriately drafted equivaler ' map), showing the facility's location in relation to transportation routes and surfaa waters, the name of the receiving water(s) to which the stormwater outfall(g. discharges, or if the discharge is to a municipal separate storm sewer s ste the" name of the municipality and the ultimate receiving waters; and accurate latitude Pi and longitude of the point(s) of discharge. t,p (2) A narrative description of storage practices, loading and unloading activities r outdoor process areas, dust or particulate generating or control processes, and w waste disposal practices. (3) A site map drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations and impervious surfaces, and the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. (4) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (5) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part II, Standard Conditions, Section B.11. Permit No. NC0004308 b v StorniwLter Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (1) A study addressing the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practicable the permittee shall cover all storage areas, material handling operations, manufacturing or fueling operations to prevent materials exposure to stormwater. In areas where elimination of exposure is not practicable, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (2) A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous Materials to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any tormwater that accumulates in the containment area shall be at a minimum visually bserved for color, foam, and visible sheens, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. 4 (3) A narrative description shall be provided of Best Management Practices (BMPs) to v be considered such as, but not limited to, oil and grease separation, debris co t.rol, vegetative filter strips, infiltration and stormwater detention or retention, whew necessary. The need for structural BMPs shall be based on the assessment of- •m potential of sources to contribute significant quantities of pollutants to stormAter (discharges and data collected through monitoring of stormwater discharges -n (4) Inspection schedules of stormwater conveyances and controls and measures to beg taken to limit or prevent erosion associated with the stormwater systems. c. Spill Prevention and Response Plan. The Spill Prevention and Response Plan shall incorporate a risk assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the plan shall be identified in the plan. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. d. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. e. Employee Training. Training schedules shall be developed and training provided at a minimm on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's Permit No. NC0004308 operations that have the potential to contaminate stormwater runoff. Facility personnel (or-{ team) responsible for implementing the training shall be identified in the Plan. f. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position(s) assignments provided. Plan Ammendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part II, Standard Conditions, Section B, 11) to the Director that the changes have been made. h. Facility Inspections. Inspections of the facility and all stormwater systems shall occur at a minimum on a semiannual schedule, once in the fall (September -November) and once during the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control { - systems, plant equipment and systems. Records of these inspections shall be incorporatedg into the Stormwater Pollution Prevention Plan. o g• Visual monitoring as required in I.A.2.A.(7).b. shall be performed in addition to facaty inspections. m C) m Implementation. Implementation of the plan shall include documentation of all monitrin measurements, inspections and maintenance activities and training provided to empf4eesrr, including the log of the sampling data and of activities taken to implement BMPs associates with the industrial activities, including vehicle maintenance activities. Such documentatioirf' shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. 7. Minimum Monitoring and Reporting Requirements Minimum monitoring and reporting requirements are as follows unless otherwise approved in writing by the Director of the Division of Environmental Management. (See effluent sheets that follow). A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 • During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 002 (Non -contact cooling water, steamline condensate, boiler blowdown and stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitorina Requirements Lbs/day Units (Specify) Measurement - Sample ♦-Sarrrpie— Mon. Avg. Daily Max, Mon. Avq. Daily Max. Frequency Tape Location Flow Weekly Instantaneous E Total Suspended Solids 30.0 mg/I 60.0 mg/I 2/month Grab E Sulfates 250.0 mg/I 2/month Composite E Turbidity * * * ' 2/month Grab EOM Temperature °C * * * " * • Weekly Grab EtIND Fluoride Monthly Composite E Acute Toxicity**** Quarterly Composite E * Sample locations: E - Effluent, D - Downstream within 50 feet df outfall. ** The discharge shall not cause the turbidity of the receiving waters to exceed 25 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the turbidity in the receiving waters. *** The discharge shall not cause the temperature of the receiving water to exceed 2.8°C above background and in no case exceed 32°C. **** Acute Toxicity (Fathead Minnow) 24 hr P/F @ 90%; March, June, September and December, See part lam, Condition F. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted 2/month at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. 56 L i ttvr 5311: wuziao *As GG3Il►ie A. (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Pertnittee is authorized to discharge from outfall(s) serial number 004 (Non -contact cooling water and stormwater). Such discharges shall be Limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbslday Units (Specify) Measurement Sample •Sample Mon. Avg. Daily Max, Mon. Avg. Daily Max. Frequency Inc_ Location Flow Weekly Instantaneous E Temperature °C • • * * Weekly Grab E,U,D' Total Residual Chlorine1 Weekly Grab E Total Suspended Solids Annual Grab E Aluminum Annual Grab E Total Cyanide Annual Grab E Fluoride Annual Grab E * Sample locations: E - Effluent, U - Upstream, D - Downstream! THERE SHALL BE NO CHROMIUM, ZINC OR COPPER ADDED TO THE COOLING WATER EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS. 1 Monitoring requirements only apply if chlorine is added to the cooling water. ** The discharge shall not cause the temperature of the receiving water to exceed 2.8°C above background and in no case exceed 32°C. • The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III, Condition I.) The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. S6 LINVf Sid 1VIAN 3 A8 CM. A. (3). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permitand lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 005 (Non -contact cooling water, brick saw cooling water, compressor condensate and stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow Oil and Grease Total Suspended Solids Turbidity Chronic Toxicity** Discharge Limitations Monitoring Requirements �beldey Units (Specify) Measurement Sample *Simply Mon. Avg. Daily Max. Mon. Avg. Pally Max. Frequency Iyyp Location Weekly Instantaneous E 30.0 mg/I 60.0 mg/I 2lmonth Grab E 30.0 mg/I 60.0 mg/I 2/month Grab E 50 NTU 2/month Grab E Quarterly Grab E * Sample locations: E - Effluent. ** Chronic Toxicity P/F @ 90% (Ceriodaphnia); March, June, September and December; See Part III, Condition H. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted 2lmonth at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. S6 Lltuvr S311I 1VO.LN30 A8 Q03ti • A. (4). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 011*** (Stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Units (Specify) Measurement Semis *Sample Mon. Avg.Daily Max, Mon. Avq. Daily Max, Frequency Tx i_ Location Flow Episodic Continuous E Fluoride Episodic Grab E Total Cyanide Episodic Grab E Oil and Grease Episodic Grab E Total Suspended Solids Episodic Grab E Acute Toxicity" * * Grab E * Sample locations: E - Effluent. ** Acute Toxicity Monitoring (Episodic); First five discrete discharge events; See Part III, Condition G. *** During storm events causing a bypass of the diffuser. I The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted at the effluent by grab sample on an episodic basis. There shall be no discharge of floating solids or visible foam in other than trace amounts. S6 LI ,Nvr UM 'IMMO A8 0334 A. (5). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 012 (Non -contact cooling water, groundwater, condensate and stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics plscharge Limitations Monitoring Requirements Lbs/day Units (Specify) Measurement Sample *Sample Mon. Avg.Daily Max, Mon. Avg. Difi�-Max. Frequency - Type L ion Flow Weekly Instantaneous E Total Cyanide 434.0 ug/I 2/month Grab E,U,13 Oil and Grease 30.0 mg/I 60.0 mg/I 2/month Grab E Total Suspended Solids 30.0 mg/I 60.0 mg/I 2/month Grab E Aluminum Monthly Grab E,U,D Fluoride Monthly Grab E,U,D Turbidity Monthly Grab E Chronic Toxicity** Quarterly Grab E * Sample locations: E - Effluent; U,D - The 3 sites indicated on the attached map. Instream samples shall be grab samples. ,! ** Chronic Toxicity P/F @ 16% (Ceriodaphnia); March, June, September and December; See part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted 2/month at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. • S6 LINvr 8311.1 1VtilN30 A9 O03U A. (6). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 013 (Spring water, groundwater and stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow Total Cyanide Total Suspended Solids Fluoride Turbidity Aluminum Acute Toxicity*** Discharge Limitations Monitoring Requirements Lbsldav Units (Specify) Measurement Sample , *Sample Mon. Avg. Daily Max. Mon. Avg. Daily Max, Frequency Type Location Weekly Instantaneous E 22.0 ug/I 2/month Grab E,U,D 30.0 mg/I 60.0 mg/1 2/month Grab E .. * Monthly Composite E,U,D 2/Month Grab E,U,D Monthly Composite E,U,D Quarterly Composite E * Sample locations: E - Effluent; U,D - Badin Lake at the 3 sites indicated on the attached map. Instream samples shall be grab samples. ** The discharge shall not cause the turbidity of the receiving waters to exceed 25 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the turbidity in the receiving waters. *** Acute Toxicity, 24 hr P/F @ 90% ; March, June, September and December; See part III, Condition F. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted 2/month at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. S6 L I .Nvr 0111 70:11N30 AS 0031$; Afr ter- r _ iAPI N Ltt-K.k 01 A - Boni-W,Vy s 4,`1%s - ,. chazai Om. Tarnottkes: A -it 4 ,+.141u C etiv; Ruerae, cJ 0 0 07 m GO QVT- r4LL 013 ►0,1014.8. 41 3 J • • • • • • • 1..•• BADIN LAKE NO. • .o .8.4 n • BADIN LAKE NO. 2 Sewag Dish •.. • • • • • 4,1 i • • ADP 1•, • .^ A. (7). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 014 (Particle Caster Contact Cooling Water). Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Units (Specify) Measurement Sample *Sample Mon. Avg.Dally Max. Mon. Avg. Daily Max. Frequency Ivpe Location Flow Weekly Instantaneous E Benzo(a)pyrene * ' * * Monthly Grab E Antimony* *•' Monthly Grab E Nickel ' ' * ' Monthly Grab E Aluminum ' * * ' Monthly Grab E Fluoride ' * * * Monthly Grab * Sample locations: E - Effluent. Samples shall be taken prior to mixing with any other waste streams. ** No detectable amount . The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be conducted monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. r S6 L I NVf S311d ` HIN30 AS C33 ;, '� A. (8). STORMWATER MONITORING REQUIREMENTS Permit No.. NC000430& a) Analytical Monitoring - . . . . . . . . . . . . . . During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial numbers 015, 016, 017, 018, 019 and 020 (Stormwater). Such discharges shall be limited and monitored by the permittee as specified below: Stormwater Discharge Characteristics 1 Total Flow4 I O Total Rainfall4 inches Event Duration4 minutes Total Suspended Solids m g / I COD mg/1 Aluminum mg/I Total Cyanide mg/I Fluoride mg/I Monitoring Re_. auir .m.Qnts Cut-off Measurement • Sample Scimple Concentration.' Frequency2 • Tvoe ocatlon3 100.0 120.0 0.022 1.8 Annual S00 Annual Annual Annual Grab SDO Annual Grab SDO Annual Grab SDO Annual Grab SDO Annual Grab SDO For each parameter, the arithmetic mean of all analytical sampling .results collected during the term of the permit shall be calculated for each individual outfall and compared to the cut-off concentrations listed. If the arithmetic mean is below the specified cut-off concentration condition for a given parameter, then the facility is not required to continue annual analytical monitoring for that parameter at that outfall during the term of the permit unless a significant change in facility operations or configuration occurs. If a sampling concentration results in discontinued analytical monitoring at an individual discharge outfall, the permittee is required to maintain facility operations that ensure the continuation of stormwater runoff quality. The permittee must perform analytical sampling during the first and last year of the permit term regardless ofcut-off concentration conditions. Analytical results from sampling during the final year of the permit term must be submitted with the permit renewal application. 2 Measurement Frequency: Once per year with samples taken during the sampling window of April through November. The facility must _perform analytical_ sampling_ during the first _andlast year_of the_permit term regardless of cut-off concentration conditions. 3 Sample locations: SDO - Samples to be taken at eachstormwater discharge outfall (SDO) unless representative outfall status is granted. If a facility has multiple discharge locations with substantially .ngc l,�j� rmwater discharges that are required to be sampled, the permittee may petition the Director for representative out fall status. If it is e';t�ii!�hed that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, them linng requirements may be performed at a reduced number of outfalls. O Jae aD3�i * If the monitoring results are below cut-off concentrations for all other, parameters, then monitoring for Aluminum will be suspended also. 4 For each sampled representative storm event the total precipitation, storm duration, and total flow must be monitored. Total flow shall be either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated by the measurement of flow at 20 minute intervals during the rainfall event. For purposes of the stormwater sampling required in this permit, all samples shall be collected from a discharge resulting from a representative storm event (See Part III, Special Conditions, Section J). Failure to monitor storm events in accordance with the specified frequency shall constitute a violation of this permit. • b) Visual Monitoring - Visual monitoring requires a qualitative visual inspection of each stormwater outfall, regardless of representative outfall status, for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. All visual monitoring shall be documented and records maintained with the SPPP. No analytical tests are required. Visual monitoring of stormwater outfalls does not need to be performed during a representative storm event, but must be performed at all discharge outfall locations. Documentation of the initial visual monitoring event, only, shall be submitted along with the required analytical monitoring data. Stormwater Discharge Characteristics Frequencyl Monitoring Type2 Monitoring Location3 Color Semi -Annual Visual SDO Odor Semi -Annual _ Olfactory SDO -SDO Clarity Semi -Annual Visual Floating Solids Semi -Annual Visual SDO Suspended Solids Semi -Annual Visual SDO Foam Semi -Annual Visual SDO Oil Sheen Semi -Annual Visual SDO Other obvious indicators of stormwater pollution Semi -Annual Visual . SDO 1 Frequency: The first visual monitoring event during the term of the permit must be performed during the initial analytical monitoring event. All subsequent visual monitoring will be performed twice per year, once in the spring and once in the fall. 2 Monitoring Type: Visual monitoring requires a qualitativ visual observation of each stormwater outfall. No analytical testing or sampling is required. bb L I Hill' 3 Monitoring Location: Stormwater Discharge OutfallSO)LiLNJ3 ao3 Permit No. NC0004308 PART I SECTION B: SCHEDULE OF COMPLIANCE 1. The permittee shall comply with Final Limitations and Controls specified for stormwater discharges in accordance with the following schedule: The Stormwater Pollution Prevention Plan shall be developed and implemented within 24 months of the effective date of this permit and updated thereafter on an annual basis. Secondary containment, as specified in Part I, Section A, 1. b. 2. of this permit, shall be accomplished within 24 months of the effective date of this permit 2. The permittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 3. Pernuttree shall at all times provide the operation and maintenance necessary' to operate the existing facilities at optimum efficiency. • S311d `1V u = A8 Q3311 • • Part III Permit No. NC0004308 E. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test proceduresoutlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 16% (defmed as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from tl!e effective date of this permit during the months of March, June, September and Decembe . Eff aunt sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data.I Total resi al chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed&or disinfection of the waste stream. z .. Should any single quarterly monitoring indicate a failure' to meet specified limits, thetr�- aon y monitoring will begin immediately until such time that a single test is passed. Upon passing, s monthly test requirement will revert to quarterly in the months specified above. I • Should any test data from this monitoring requirement or tests performed by the North Car ' a Division of Environmental Management indicate potential impacts to the receiving stream, is permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitutel an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. F. ACUTE TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration." The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test, using effluent collected as a 24 hour composite. The effluent concentration at which there may be at no time significant acute mortality is 90% (defmed as treatment two in the North Carolina procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The first test will be performed after thirty days from the effective date of this permit during the months of March, June, September and December. ' All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DEM Form AT-2 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time thata single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. G. ACUTE TOXICITY MONITORING (EPISODIC) The permittee shall conduct FIVE acute toxicity tests using protocols defined as definitive i E.P.A. Document 600/4-85/013 entitled "The Acute Toxicity of Effluents to Freshwitir Marine Organisms." The monitoring shall be performed as a Fathead Minnow (Pirrgthal promelas) 24 hour static test, using effluent collected as a single grab sample. Effluent samples for self -monitoring purposes must be obtained below all waste treatment. Sampling a� subsequent testing will occur during the first five discrete discharge events after the effective da' of this permit. After monitoring of the first five toxicity tests, the permittee will conduct one test annually, with the annual period beginning in January of the next calendar year. The annual test requirement must be performed and reported by June 30. If no discharge occurs by June 30, notification will be made to the Division by this. date. Toxicity testing will be performed on the next discharge event for the annual test requirement. The parameter code for this test is TAE6C. All toxicity testing results required as part of this permit condition will be entered. on the Effluent Discharge Form (MR-1) for the month in which it was performed, using the appropriate parameter code. Additionally, DEM Form AT-1(original) is to be sent to the following address: Attention Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from either these monitoring requirements or tests performed by the North Carolina Diyision of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test. Failure to submit suitable test results will constitute noncompliance with monitoring requirements. H. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 90% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine' is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will bein immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test immediate retesting(within 30 days of initial monitoring and will require unwed g( y g event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. I I. Biocide Condition The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic Life other than those previously reported to the Division of Environmental Management. Such • notification shall include completion of Biocide Worksheet Form 101 and a map locating the • discharge point and receiving stream. �; Part III Permit No. NC0004308 J. Stormwater Definitions 1. Best Management Practices (BMPs). Schedules of activities,prohibitions of practices, maintenance proceds, and other management practices to prevent or reduce the pollution of waters of the United States. BMPs also include treatment requirements, operation procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from raw material storage. 2. Bulk Storage of Liquid Products • Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers having a total storage capacity of greater than 1,320 gallons. 3. Coal Pile Runoff The rainfall runoff from or through any coal storage pile. 4. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 5. Point Source Discharge Any discernible, confined and discrete conveyance, including but specifically not limited to, any pipe, ditch, channel, tunnel, conduit, well, discrete fissure, container, rolling stock, or concentrated animal feeding operation from which pollutants are or may be discharged to waters of the state. 6. Representative Storm Event A storm event that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches has occurred. 7. Runoff Coefficient The fraction of total rainfall that is not infiltrated into or otherwise retained by the soil, concrete, asphalt or other surface upon which it falls that will appear at the conveyance as runoff. 8. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. Part III Permit No. NC0004308 9. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right -to -Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and c. That meet at least one of the following criteria: (1) Is listed in appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 10. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 11. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 12. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 13. Storrnwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. The term does not include discharges from facilities or activities excluded from the NPDES program. • part Permit No. NC0004308 The following categories of facilities are considered to be engaging in "industrial activity": a. Facilities subject to stormwater effluent limitations guidelines, new source performance standards, or toxic pollutant effluent standards under 40 CFR Subchapter N Parts 400 - 471 (except facilities which are exempted under (k) of this definition); b. Facilities classified as Standard Industrial Classifications 24 (except 2434), 26 (except 265 and 267), 28, 29, 30, 311, 32, 33, 3441, 373; c. Facilities classified as Standard Industrial Classifications 10 through 14 (mineral industry) including active or inactive mining operations (except for areas of coal mining operations meeting the definition of a reclamation area under 40 CFR 434.11(1)) and oil and gas exploration, production, - processing, or treatment operations, or transmission facilities that discharge stormwater contaminated by contact with or that has come in contact with, any overburden, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations; inactive mining operations are mining sites that are not being actively mined, but which have an identifiable owner/operator; • d. Hazardous waste treatment, storage, or disposal facilities, including those that are operating under interim status or a permit under Subtitles C of RCRA; e. Landfills, land application sites, and open dumps that receive or have received any industrial wastes (waste that is received from any of the facilities described under this definition) including those that are subject to regulation under Subtitle D of RCRA; f. Facilities involved in the recycling of materials, including metal l scrapyards, battery reclaimers, salvage yards and automobile junkyards, including but limited to those classified as Standard Industrial Classification 5015 and 5093; g. Steam electric power generating facilities, including coal handling sites; h. Transportation facilities classified as Standard Industrial Classifications 40, 41, 42, 44, and 45 which have vehicle maintenance shops, equipment cleaning operations, or airport deicing operations. Only those portions of the facility that are either involved in vehicle maintenance (including vehicle rehabilitation, mechanical repairs, painting, fueling and lubrication), equipment cleaning operations, airport deicing operations, or which are otherwise identified under (a)-(g) or (i)-(k) of this definition are associated with industrial activity; Treatment works treating domestic sewage or any other sewage sludge or wastewater treatment device or system, used in the storage treatment, recycling, and reclamation of municipal or domestic sewage, including lands dedicated to the disposal of sewage sludge that are located within the confines of the facility, with a design flow of 1.0 mgd or more, or required to have an approved pretreatment program under 40 CFR part 403. Not included are farm lands, domestic gardens or lands used for sludge Part III Permit No. NC0004308 i• management where sludge is beneficially reused and which are not physically located in the confines of the facility, or areas that are in compliance with section 405 of the CWA; Construction activity including clearing, grading and excavation activities except operations that result in the disturbance of less that five acres of total land area which are not part of a larger common plan of development or sale; k. Facilities under Standard Industrial Classifications 20, 21, 22, 23, 2434, 25, 265, 267, 27, 283, 285, 30, 31 (except 311), 323, 34 (except 3441), 35, 36, 37 (except 373), 38, 39, 4221-25, (and which are not otherwise included within (a)-(j) of this defmition). For the categories of industries identified in (a) through- (j) of this defmition the term includes, but is not limited to, stormwater discharges from industrial plant yards; immediate access roads and rail lines used or traveled by carriers of raw materials, manufactured products, waste material, or by-products used or created by the facility; material handling sites; refuse sites; sites used for the application or disposal of process wastewaters; sites used for the. storage and maintenance of material handling equipment; sites used for residual treatment, storage, or disposal; shipping and receiving areas; manufacturing buildings; storage areas (including tank farms) for raw materials, and intermediate and finished products; and areas where industrial activity has taken place in the past and significant materials remain and are exposed to stormwater. For the categories of industries identified in (k), the term includes only stormwater discharges from all areas listed in the previous sentence (except access roads) where material handling equipment or activities, raw material, intermediate products, final products, waste material, by-products, or industrial machinery are exposed to stormwater. Material handling activities include the: storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, finished product, by-product or waste product. The term excludes areas located on plant lands separated from the plant's industrial activities, such as office buildings and accompanying parking lots as long as the drainage from the excluded areas is not mixed with stormwater drained from the above described areas. Industrial facilities (including industrial facilities that are Federally or municipally owned or operated that meet the description of the facilities listed in (a)-(k)) include those facilities designated under 40 CFR 122.26(a)(1)(v). 14. Ten Year Design Storm The precipitation event of a duration which will produce the maximum peak rate of runoff for the watershed of interest resulting from a rainfall event of an intensity expected to be equaled or exceeded, on the average, once in ten years. 15. Total Flow The flow corresponding to the time period over which the sample collection occurs. The total flow calculated based on the size of the area draining to the outfall, the amount of the built -upon (impervious) surfaces within the drainage area, and the total amount of rainfall occurring during the sampling period. Part III Permit No. NC0004308 16. Vehicle Maintenance Activity 1 rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle Vehicle e cleaningoperations, or airport deicing operations. P 17. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 18. Waste Pile Any non -containerized accumulation of solid, non -flowing waste that is used for treatment or storage. DIVISION OF ENVIRONMENTAL MANAGEMENT May 24 1994 TO: Ken Eagleson FROM: Betsy Johnson THROUGH: Steve Bevington j, Ruth Swanek Qc - SUBJECT: Badin Lake Study Plan ALCOA NPDES No. NC0004308 Stanly County ALCOA's permit is currently in for renewal per the basin schedule. The discharge contains high levels of toxicants particularly cyanide and fluoride. ALCOA has failed one or two of its toxicity tests each year. Instream monitoring recently conducted by ALCOA shows exceedances of water quality standards for cyanide. This is not surprising since the facility does not treat its wastewater and since the discharge is to a lake arm where mixing is limited. In addition, contaminated groundwater is flowing to the lake arm. This unpermitted discharge is currently under review. In order to more completely review the adequacy of the permit for the basin plan renewal in 1998, additional instream data is needed. Sediment metals, particularly aluminum and cyanide should be sampled to supplement the water column data. I will add instream monitoring of toxicants to ALCOA's permit requirements. Cyanide, aluminum, and fluoride should be added to at least ambient station 178F1. A reference site for these studies is also recommended, possibly station 178E. If other studies would be more uselful, please let me know. cc: Mooresville Regional Office 41- • NPDES WASTE LOAD ALLOCATION PERMIT NO.: NC0004308 PERMI'1ThE NAME: FACILITY NAME: Facility Status: Existing Aluminum Company of America Permit Status: Renewal Major Minor Pipe No.: 002 Design Capacity: Domestic (% of Flow): Industrial (% of Flow): 100 % Comments: NCCW, BBD, steamline consensate, stormwater RECEIVING STREAM: Yadkin River Class: WS-III & B $,1-n',✓ Liu r Sub -Basin: 03-07-08 Reference USGS Quad: F 18 NE County: Stanly Regional Office: Mooresville Regional Office (please attach) Previous Exp. Date: 5/31/94 Treatment Plant Class: Classification changes within three miles: No change Requested by: Prepared by: Greg Nizich Reviewed by: (lair 41 Date: 11/24/93 Date: 51/%4( Date: 2 (I7 /41 L/ Modeler Date Rec. # GAMS ak3Aei; 14(-(,i Drainage Area (mil ) Avg. Streamflow (cfs): /ai. 7Q10 (cfs) Winter 7Q10 (cfs) 30Q2 (cfs) Toxicity Limits: IWC ?() % AcuteChronic Z i P/F 40que.a /tf..s.�acJ Instream Monitoring: Parameters Upstream Downstream ✓ Location /D ,,,74if Location Effluent Characteristics c/aiz_y 4/4.0c_ /1,foval4ly ,4,i6-_ Su.14,k(mg/1) a?5'0 Ph fa (Ag/1) ,,..o r,:- - St1s 0- O. / Tu-bc1;- r(NTU) .2 S f4 (Su) 6- Comments: a.Soc a,.h?ent 4e2e( SZ.a,l( naf eL c/ 3a °L ild • ' t' • l__,,.. NORTHWEST VALLEY CREEK DISCHARGE OUTFALL 012/011 35° 24' 42" N 80°06' 55" W • �UTFALL 002 •" 35°24'30" 80°06' 57" ��' •• 1: / / / UTFALL 004 35°24'13" N 80°07' 12" W==-• OUTFALL 005 35°24'08" N 80°07'17" W It • •'Sata %• 1 b F 5� �em Y — • // .,,/1, t i/J '/ 1,. .1,_ ! .\• .i ail i,', )°' t t+t' )i.Ii; i \ \ !.l•r OI ,pt1 .�. n111)'io�� 1 ,i•1i�. ll�1i' . .t..- :.X 6'-1,, / .. it NPDES OUTFALL LOCATIONS FOR ALCOA—BADIN WORKS--NC0004: MODIFIED FROM USGS' NEW LONDON AND BADIN 7.15 MINUTE QUADRANGLES (TOPOGRAPHIC) INDUCTION FURNACE NON -CONTACT COOLING WATER - 0.001 MGD NON -CONTACT FLUID COOLER MAKEUP WATER - 0.001 MGD NON -CONTACT WATER TUBE AFTER -COOLER WATER - 0.058 MGD NON -CONTACT CENTAC TRIM COOLER WATER - 0.001 MGD STEAM LINE CONDENSATE - 0.021 MGD BOILER BLOWDOWN 10.007 MGD 1pH NEUTRALIZATION STORMWATER PUTFALL 002 .089 MGD FIGURE 2 OF 5 OUTFALL 002 SOURCES ALCOA-BADIN WORKS NC0004308 OUTFALL 002 INTAKE AND EFFLUENT CHARACTERISTICS ALUMINUM COMPANY OF AMBRICA BADIN, NORTH CAROLINA NC0004308 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART A EPA I.D. NUMBER (copy from It.* 1 of NC0004308 Jots 1) OU7'.ALL NUMBER 002 1. POLLUTANT 2. EFFLUENT 3. UNITS 4. INTAKE (optional a. MAXIMUM DAILY VALUE b. MAMMON 30 DAY VALUE (if available) c. LONG TERM AVRO. VALUE (If available) 4. xo. or ANAL- T919 •. cONCEr- TRATION b. IAEA a. LONG TERN AVRO. VALUE (1! available) b. No. or ANAL- 1eE6 (1) CONCENTRATION (2) NANO (1) CONCENTR1TIOr (2) qme (1) CONCENTRATION (2) 101911 (1) CONCENTRATION 12) NABS 2.5 3.4 N/A N/A N/A N/A 1 MG/L KG 4.6 N/A 1 a. Biochemical Oxygen Demand (BOD) N/A N/A N/A N/A 1 MG/L KG < 10 N/A b. Chemical Oxygen Demand (COD) < 10 23.4 N/A NIA N/A N/A 1 MG/L KG 2.4 N/A 0. Total Organic 17 Carbon (TOC) 2.0 2.8 N/A N/A N/A N/A 1 MG/L KG < 1.0 N/A 1 d. Total Suspended Eolida (TEE) N/A N/A N/A N/A 1 MG/L KG < 0.5 N/A •. Ammonia (a■ N) < 0.5 0.364 VALUE 0.261 VALUE 0.174 35 MGD MGD VALUE 0.380 4 f. Flow VALUE VALUE 23 VALUE 22 36 DEGREE CELSIUS VALUE N/A 0 q. Temperature VALUE 31 (winter) h. Temperature (auma0er) VALUE 50 VALUE 42 VALUE 36 31 DEGREE CELSIUS VALUE N/A 0 STANDARD UNITS .. - i. pE MINIMUM 6.2 MAXIMUM 9 .6 MINIMUM 6 .2 MAXIMUM 9 .6 . 3 i+^N r01441M 53 AND EFFLUENT CHARACTERISTICS - PART B V. INTAKE 1. POLLUTANT AND CAS :(UMBER 'If •.•11ab2.) 3. EFFLUENT 4. UNITS 5. INTAKE (optional) 2.MARK'X' .. r_ N:MN• PLUMP? •. r- LIMM• a. MAXIMUM DAILY VALUE b. MAXDIUM 30 DAY VALUE (If •v.ilable) c. LONG TERN AVRO. VALUE (1! available) 4. No. OF ANAL- MU •. cOMCEN- TRATION b. leas a. LONO TERN AVRO. VALUE (lf available) b. No. Or AxAL- TEEM (1) CONCENTRATION 12) NA BB (1) (2) YARN (1) CONCENTRATION 12) NAaa (1) CONCENTRATION (2) NARA &row ■. Bromide X CONCENTRATION < 0.20 N/A N/A N/A N/A 1 MG/L KG < 0.5 N/A 1 (24959-67-9) b. Chlorine, Total Residual X < 0.10 N/A N/A N/A N/A 1 MG/L KG 1.0 N/A 1 N/A N/A N/A N/A 1 MOWN COUNT UNITS N/A < 5 N/A c. Color X < 5 d. Fecal X 4 N/A N/A N/A N/A 1 col/ioo mi N/A N/A 1 Coliform •. Fluoride (16964-44-6) f. Nitrate- X 5.1 7.0 N/A N/A N/A N/A 1 MG/L KG 0.92 N/A X 0.22 0.30 N/A N/A N/A N/A 1 MG/L KG 0.13 N/A Nitrite (as N) INTAKE AND EFFLUENT CHARACTERISTICS - PART B (continued) EPA I.D. NUMBER (copy from Item 1 of Form 1) NC0004308 OUTPALL NUMBER 002 V. 1. POLLUTANT AND CAS NUMBER (it .v.11.bla) 2.MARE'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) b. P3. or Mat- YMMB ..... um) ..*.m ..... uwm a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (if available) 0. LOBO TERM AVM. VALUE (if available) d. xo. or ANAL- rase .. COWAN- TRATIox b. NABS a. LONG TERN AVRO. VALUE (if available) (1) cOICOR'AATICN (2) MBA (1) COxCEXIMTIOW (2) Imes (1) COIICIPTMTIOx (I) IQ88 (1) COxCtx?AATICN (2) MOB •.. , g. Nitrogen, (a■ N) X < 0.5 N/A N/A N/A N/A 1 MG/L KG < 0.5 N/A 1 Total Organic h. Oil and Grease X 2.9 4.0 < 1.7 < 1.7 < 1.2 < 0.8 53 MG/L KG N/A N/A 0 i. Plcnpborous (as P), Total X 0.15 0.21 N/A N/A N/A N/A 1 MG/L KG 0.19 N/A 1 23 14 -0 >3::i»::A::«:»: \:Miiii... ' u:ii i.i.i. :..isOiiri 4i.�.i.:.•}.;.{.4.:.?.^.}. }r• ii.. 4.....W...:.:.:.: Vii:i;. ... .: -...L.i.�'.i......$... ::viiiv r.:........ ::?3? • ........ ...... i `:. J. Radioactivity (1) Alpha, X N/A N/A 0 Total (2) Beta, X N/A N/A 0 Total X N/A N/A (3) Radium. Total (4) Radium 226 X N/A N/A f t Total k. sulfate (a■ Boa) X 95 131 63 62 31 20 34 MG/L KG 24 N/A 1 (1408-79-8) 1. Sulfide X 0.3 0.41 N/A N/A N/A N/A 1 MG/L KG < 0.2 N/A 1 (as S) m. Sulfite las (303) X < 0.50 N/A N/A N/A N/A 1 MG/L KG 0.2 N/A 1 (14265-45-3) n. Surfactants X < 0.30 N/A N/A N/A N/A 1 MG/L KG < 0.30 N/A 1 o. Aluminum, Total X 0.081 0.112 N/A niA N/A N/A 1 MG/L KG 0.048 N/A 1 (7429-90-5) P. Barium, Total (7440-39-3) X • 0.019. 0.026 N/A N/A N/A N/A 1 MG/L KG 0.025 N/A 1 X < 0.05 N/A N/A N/A N/A 1 MG/L KG 0.29 N/A 1 q. Boron, Total (7440-42-8) r. cobalt, Total X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (7440-48-4) s. Iron, Total X 0.102 0.141 N/A N/A N/A N/A 1 MG/L KG 0.070 N/A 1 (7439-89-6) X 1.96 2.70 N/A N/A N/A N/A 1 MG/L KG N/A N/A 0 t. Magnesium, Total (7439=995-4) u. Molybdenum, Total X < 0.05 N/A N/A N/A N/A 1 MG/L KG N/A N/A 0 (7439-98-7) v. Manganese, Total X 0.027 0.037 N/A N/A N/A N/A 1 MG/L KG 0.010 N/A 1 (7439-96-51 w. Tin, Total X < 0.5 N/A N/A N/A N/A 1 MG/L KG 0.11 N/A 1 (7440-31-6) x. Titanium, Total (7440-32-6) X < 0.05 N/A N/A -_ „- N/A N/A 1 MG/L KG < 0.05 N/A 1 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (if available) 2. MARK 'X' DO M. (MMUS O. Y. 11.11.11 PIMIft ....- tsam MOM a. MAXIMUM DAILY VALUE (1) COMc7MrRATIOI METALS, CYANIDE AND TOTAL PHENOLS llt. Antimony. Total (7440-36-0) • 0.005 3. EFFLUENT b. MAXIMUM 30 DAT VALU= (if available) (1) COMC20T2ATIOM N/A (2) 11289 I IDA I.D. MOMB=R (copy from Its 1 of Dort 1) NC0004308 o. L090 211231 AVRO. Val1G= (it available) • (1) COICOITAATIOI _ (2) d. MO. OF ANAL - YSR9 4. UNITS a. COICQI- TRATIOM b. 11209 fat M. 002 5. INTARB (optional) a. LONG ?11( RVRO. VALO= (it available) (1) COMMTMATIOI (2) 10109 b.MO. OF 21129 MOIL - N/A N/A N/A 1 MG/L KG < 0.005 N/A 2M. Arsenic. Total (7440-39-2) < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 3M. Beryllium. Total (7440-41-7) 4M. Cadmium. ?Mil (7440-43-9) 5M. Chromium. Total (7440-47-3) < 0.010 < 0.01i0 N/A N/A N/A N/A N/A N/A N/A N/A 1 1 MG/L MG/L KG KG < 0.010 < 0.002 N/A N/A 1 1 0.092 0.058 N/A N/A N/A N/A 1 MG/L KG < 0.002 N/A 1 69. Copper. Total (7440-50-0) 0.012 0.017 N/A N/A N/A N/A 1 MG/L KG 0.010 N/A 1 7M. Lead. Total (7439-92-1) < 0.10 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 M. Mercury. T0ta1 (7439-97-6) < 0.0002 N/A N/A N/A N/A 1 MG/L KG < 0.0002 N/A 1 9M. Mickel. Total (7110-02-0) 10M. Ce1.alum lbtal (7702-49-2) < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 < 0.005 N/A N/A N/A N/A 1 MG/L KG 11M. 011.ar. Total (7140-22-4) 12M. Thallium Total (7660-29-0) 13M. Tina. Total (7640-66-6) 14M. Cyanide. Total (57-12-5) 15M. Ohaaola. Total < 0.005 < 0.10 0.046 < 0.005 0.041 0.063 0.056 N/A N/A N/A N/A 0.026 N/A N/A N/A N/A 0.025 N/A N/A N/A N/A N/A N/A N/A N/A 1 1 1 1 MG/L MG/L MG/L MG/L < 0.012 < 0.008 34 MG/L KG KG KG KG KG N/A < 0.005 < 0.002 0.055 < 0.005 < 0.010 N/A 1 N/A N/A N/A N/A N/A 1 1 1 1 1 DIOX ,i «rzaa.>«.• X DESCRIBE RESULTS NOT REQUIRED TO ANALYZE FOR ..?... - .Ia. a....eseela U7P1- 1-.I EFFLUENT CHARACTERISTICS - PART C EPA I.D. NW®IR (CODY lraa Item 1 et NC0004308 Fora 1) OUTFALL NU)BIR 002 V. INTAKE AND 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) 1. POLLUTANT AND CAS 2. ..•..*- MARK •. w. .. Y. a. MAXIMUM DAILY VALUi b. MAXI/UN 30 DAY VALt7! O. LONG T=A1[ AVAO. VALUi (it available) d. NO. or a. cOMCMDM- b. Maas a. LONG TERM AVRG, VALOR (2f avallabl.) b. s or usna (If available) ANAt.- NUMBER 11r available) m u• WIRED LIVID •un.t wm (11 (2) 11) (2) (I) (2) Morse ANAL- TeRa ?RATIO: (1) cQicRWrRATIOH (2) MASS WNW co<rcMwraArlar Morse troMMccrr9Ar1DN lass caMMc32murto4r VOLATILE COMPOUNDS 1 GC/MS FRACTION IT. Acroleln - X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 (107-02-01) X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 2V. Acrylooitrile 1107-13-1) 3V. Denson* X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.005 (71-43-2) 4v. elalcbloro- methyl) Athos (543-e5-) X N/A N/A N/A N/A N/A N/A 1 MG/L KG N/A N/A X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A ] 5V. Dreamform (75-25-:''. 6v. carbon T.trr.- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A N/A Chloride (56-23-5) 7V. Chlorob.nsaoa X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 (toe-9o-7) eV. Cblorodtbromo- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A N/A Nathan. (124-49-1) 9V. Chloro.tban. X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.0014 N/A 4 1 (75-00.31 10V. 2-Chloro- .thyl0thYl Nth.- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 (110-75-9) 11V. Chloroform X 0.020 0.028 N/A N/A N/A N/A 1 MG/L KG 0.053 0.076 0.017 1 (67-66-3) 12v. Dlchloro- br000s.tban. a X < 0.005 N/A N/A N/A N/A 1 MG/L KG 0.012 (75-27-4) 13V. Diohloro- dif luoromathan. X N/A N/A N/A N/A N/A N/A 1 MG/L KG N/A N/A N/A ] n5-71-et 144. 1.1-Dlchloro- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 ethane (75-26-3) 15V. 1,2-D1chloro- 1tb.n_. 1107-06_1) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A I X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A N/A ] ] 16V. 1.1-Dichlor- ethylene (75-35-4) 17V. 1,2-Dlcbloro- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 0.005 N/A ] propm. (7e-e7-5) IDV. 1.3-Dlcbloro- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < N/A propYl•o•(542756) 19V. RtbYlD.ns.oe X < 0.0072 N/A N/A N/A N/A 1 MG/L KG < 0.0072 N/A 1 (100-41-4) 20V. Mwthyi- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A ] Bromide (74-93-9) 21V. Methyl- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 Chloride (74-e7-3) manIr U-I V. AND EFFLUENT CHARACTERISTICS- PART C ADA I.D. IR aa (copy tram It1 at NC0004308 Vona 1) flU) OL. .6.1. D ER 002 1 .dNTAi� 1. POLLUTANT AND CAS NUMHBA (I/available/ 1. MARE 'X' 3. EFFLUENT 4. UNITE 5. INTAKE (optional) b. ac. Os ANAL- 7888 .Ma. an a- anus .. a. .. a. anus mews • a. MAXDO)1 DAILY VALUI b. W11XDLU1( 30 DAY VALU= (11 available) c. LONO mIS AVRO. VALUE (!t available) d. Na. OP ANAL- 0818 a. Ca91s:9N- T ATIOM b. NAsa a. LaNO TRIM AVRO. VALOR (St available) lsayso seems (1) CONC>DI2UTIOK (3) NAB (1) COMC911P*ATI0N (2) NABS (1) Ca1C/NTRATIOIT (3) 101aa (1) COKCI*IAATION (2) NROO GC/MS FRACTION - VOLATILE COMPOUNDS (continued) 32V. Methylene Chloride (75-09-2) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 23V.1.1.2.3-Tatra cbloro.then. (79-34-5) X < 0.0069 N/A N/A N/A N/A 1 MG/L KG < 0.0069 N/A 1 240. Tetracblor- ethyl.ne(127-10-6) X _ < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 25V. Toluene (100-9a-1) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 260. 1.2-Trans- Dicbloroetbylene (156-60-5) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 27V.1.1.1-Tr1- cbloro.t sn. (71-SS-6) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 20V.1.1.3-Tri- chloro.tbann (79-00-5) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 29V. Tricbloro- ethylene (79-01-6) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 30V. Trichloro- llnoronetbene (75-69-4) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 3IV. Vinyl Chloride (7S-01-4) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 GC/MS - ACID COMPOUNDS • mi. 3-Chlorophenol X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (95-57-0) 2A. 3.4-Dichloro- (120-03-3) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 phenol 3A. 2.6-Dinethy1- (105-67-9) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 Phenol 4*.4.6-Dinitro-o- Cresol (S3642-1) X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 51,. 3.6-Dlaitro- X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 phenol (51-2•-5) 6A. 2-Mitropheaol (9t•75-5) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 7a yi-Nltropn.nol X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 (100-2-7) 9A. P-Chloro-N- Cresol X N/A N/A N/A N/A N/A N/A 1 MG/L KG N/A N/A 0 (59-50-7) 90. Pentschloro- X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 phenol (07-04-5) 10A. Phenol (10a-9sa) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 110.3.6.E-Tri- ablorophenol (69-6-2) X < 0.010 _ N/A N/A N/A - N/A 1 MG/L KG < 0.010 N/A 1 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1 IVA I.D. NUMBER (copy gram Item 1 of Nc0004308 Voss 1) dtITTALL =NB= 002 'X' 3. EFFLUENT 4. UNITE 5. INTAKE (option8:)_ 1. POLLUTANT AND CAS NUMBER (IT available) 2. ..,s.,- rooms- ovum MARK 6.... sum .Enna, .. es- scans. assas a. )LAXI!(CR DAILY VALUN b. MAXIM 30 DAY VALD= (1! available) o. LOW TERN AVAO. VAL X (11 available) 4. No. op ANAL- 788E a. coNCEN- TEATION b. YAEB a. LONG TINT AVM. VALUE (it available) b. 1a. OF ANAL- wawa (11 COOCENTRATION (2) NASD (1) CONCENTRATION (2) 1018E (1) CONCENTRATION (2) NABe (1) CONCENTRATION (2) NA89 GC/MS FRACTION - BASE/NEUTRAL COMPOUNDS 15- Aceaaphthea* (83-32-9) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 X < 0.010 N/A N/A N/A N/A 1 MG / L KG < 0.010 N/A • 1 25. Acenaphtyl.a. (208-96-8) 3D. Anthraces. (120-12-7) 65. D.a:sass. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A X N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A (92-87-5) se. sense (a)- Anthrac.n. (56-55-3) 65. Dense (a)- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 pyres. (50-32-8) 76. 3.4-D.aso- i 1.... r mtheoa X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (205-99-2) ow. B.nso(ab1) p.ryl.no X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A t1s1-33-2) 95. nensctk) sluoreatha. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (207-8-9) 105. Di.(2-Chloro- .ebony) Methane (111-91-1) 115. D1.(3-chloro- ethyl) Ether X < 0.010 N/A N/A N/A N/A MG/L KG < 0.010 N/A X < 0.010 N/A N/A N/A N/A MG/L KG < 0.010 N/A 1 (111-66-4) 12B. 51.(2-Chios*. isopropyl) Ether X < 0.010 N/A N/A N/A N/A MG/L KG < 0.010 N/A 1 N/A 1• (102-60-1) 135. 51.(2-Ethyl- b.syl)Pbtalat. X < 0.010 • N/A N/A N/A N/A MG/L KG < 0.010 (117-81-7) 165. 6-Dross- phenyl phenyl X < 0.010 N/A • N/A N/A N/A 1 MG/L KG < 0.010 N/A Ether (101-55-3) 155. Butyl D.asyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 9btalat. (85-68-7) 165. 2-Chloro- X < 0.010 N/A N/A N/A N/A MG/L KG < 0.010 N/A 1 Nephtal.ne(91587) 1711. 6-Cbloro- phenyl phenyl X < 0.010 N/A N/A N/A N/A MG/L KG < 0.010 N/A 1 Ether (7005-72-3) 1815. Chryne _ X < 0.010 N/A N/A N/A N/A MG/L KG < 0.010 N/A (218-1-9) 19B. Dsb.nso(a.b) X < 0.010 N/A N/A N/A N/A MG/L KG < 0.010 N/A 1 Antbrac.ne(53703) 208. 1.2-Dschloro- X < 0.010 N/A N/A N/A N/A MG/L KG < 0.010 N/A b.ns.ne (95-50-1) 20B. 1.3-Dishier*. Dens.ne (541-73-1) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A • 6 �.: V. INT1►i'E AND EFFLUENT CHARACTERISTICS - PART C IPA I.D. MUNN (copy from Item 1 of NC0004308 Vora 1) rt. .s. >RQ1�iA 002 1. POLLUTANT AND CAS NUMBER (it avallabl.) 2. MARK 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) b.NO. OF ANAL- TOMB ..s st. a.o ee. arum a. as- ue.s• renews .. es- tams a. MAXIMUM DAILY VALD= b. MAXDWI( 30 DAT VAL1! (it available') O. LOBO TARN AVRO. VALOR (it available') d. 1(0. 0s ANAL- 71389 a. cONcOI- TMTION b. Mass a. LONG TIR ( AVM'. VALOR (it available) (1) COIICIDITRATION (2) 10188 (1) CQCi1RbiTION (2) 19►e9 (1) CONCDKTNITION (2) 1p861 _ (1) Ca1C93I'NATI1I _ 12) 10189 - awest OC/M.Q FRACTION - BASE/NEUTRAL COMPOUNDS (continued) 228. t.s-Dicbloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 benzene (106-46-7) 23D.3.3-Dichloro- X < 0.020 N/A N/A N/A N/A 1 MG/L KG < 0.020 N/A 1 Deosidiae(91-96-1) 348. Diethyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 pbtalate(I6-66-3) 258. aiaetllyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Pbtalat.(131-11-3) 268. DI-N-Butyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Pbtalate(06-76-2) 278. 2.6-Dlnitro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A toluene (121-14-2) 263. 2.6-Diaitro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A toluene (606-20-2) 290. Di-N-octyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Pbtalat.(117-06-2) 308. 1.2-Diphecyl- hydrazine X < 0.010 N/A N/A N/A N/A 1 MG/L KG N/A N/A 0 (122-66-7) 31D. 1luoreotbeae X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (206-44-0) 32D. Pluoreoe X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (06-73-7) 338. D.sacbloro- benzene (110-74-1) 348. De:sebloro- X - < 0.010 N/A - N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 X • < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 butedi.n. (07603) 35D. Deiaobloro- cyalopentadiene X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (77-47-4) 368. Desachloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 ethane (67-72-1) 37D.Indeao (1.2.3-04) Dyren. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (193-39-S) 388. I.ophorone X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (76-59-1) 398. 1S. thalene -- - `- X - < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A _ 1 -(91-20-1) 60D. Nitrobenzene (90-0S-3) 4111. N-Nitro.odi- net y1sa a. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (6207S-9` 428. a-Aitro.odi- 1(-Pi.. •pyleoine X < 0.010 N/A • N/A N/A N/A 1 MG/L KG < 0.010 N/A (62164-7) .,..,ig s_9 • • • V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C POLLUTANT AND CAS NUMBER (1t available) 2. MARK 'X' •..ser- MPS. 0zI e. SS. eeaesea (Haan a. MAXIMUM DAILY VALUE 3. EFFLUENT b. MAXIMUM 30 DAY VALUX (If available) SPA X.D. MUMMA (cosy from Item 1 of Form 1) NC0004308 o . LONG TERN AFRO. VALUN (11 available) (1) Co1CII9*R*TION (2) NUN (1) (2) CONCn,TN*TIO1 NMI (1) CONCENTRATION d. 1(0. 07 ANAL- 1'8N8 4. UNITS a. COWIN- TMTIO( b. 10188 OUTFALL NU3thBR 002 5. INTAKE (optional) a. LONG TURK AFRO. VALUE (it availabl.) (1) (2) CON'C*lftRATION NA88 b. NO. OF ANAL - UMW GC/MS FRACTION - nAUMIN Uis A1, a:vssrvuLIaro %cva...i.a.ay.., ala. N-Nttroeods- yb.nylaala.(86306) aae. 9baoanthr.aa X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (05-1-8) __ Use. 9yraa. _ X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (129-0-0) 468. 1.2.4-Trl- cblorob.nsea. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A l (120-82-1) - GC/MS FRACTION - FESTICIONO X < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A 1 1P. Altrin (309-0-2) 29. 0-88C X < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A 1 (319-84-5) 39. b-sec (319-05-7) X < 0.05- N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A X < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A 1 49. 0-88C (58-89-9) SP. d-88C X < 0.1 N/A N/A N/A N/A 1 UG/L KG < 0.1 N/A 1 (319-86-8) 69. cblordan. (57-7a-9) _ 79. 4.1-JOT _ _ X __. X < 0.2 N/A N/A N/A N/A N/A 1 - --1 UG/L KG < 0.2 N/A --N/A ^ -1 1 -1 < 0.1 N/A N/A N/A UG/L KG < 0.1 (50-29-3) 89. 4,2-Dos 6 X < 0.1 A 1 N/A N/A N/A N/A 1 UG/L KG < 0.1 N/A (72-55_9) 99. 4.4-DOD X < 0.1 N/A N/A N/A _ N/A .._.. ___ 1 UG/L KG < • 0.1 N/A. 1- (72-s4-e) 109. D1el.drin X < 0.02 N/A N/A N/A N/A 1 UG/L KG < 0.02 N/A 1 (60-57-1) 119. a-Iadosultaa _ X < 0.1 N/A N/A N/A N/A 1 UG/L KG < 0.1 N/A 1 (31S-29-7) 129. b-sndosultaa (115-29_7) ___ 139. Nadoaulfaa X < 0.1 N/A N/A N/A N/A 1 UG/L KG < 0.1 N/A 1 X < 0.7 N/A N/A N/A N/A 1 UG/L KG < 0.7 N/A 1 eult.t.(1031-07-8) 149. Nutria X < 0.06 N/A N/A N/A N/A 1 UG/L KG < 0.06 N/A 1 (72-20-0) 159. Nndrsa Aldehyde X < 0.2 N/A N/A N/A N/A 1 UG/L KG < 0.2 N/A 1 (7621-93-4) 169. Heptachlor (76-44-8) X < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A 1 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C EPA I.D. NWWIR (copy tram Item 1 of NC0004308 Form 1) 177. .ill NUMBER 002 1. POLLUTANT AND CAS NUMBER (If .aVal,L]b1e) ! T 2. NARK 'X' 3. EFFLUENT 4. UNITE S. INTAKB (optional) b. NO. or ANAL- 1 *Am- rxe .e. ostna .. a. a..s. mem .. a. tars, a. MAXIMUM DAILY VALUE DAY VALVE c. LOD0 TEAM AVRO. VALISE (it available) 41.210. or ANAL- T919 a. c cmi- TRATICK b. NA6a a. LONO TEAL AVM. VALUE (it available) b. MAXIMUM 30 (1t available) (1) CONCINFRATIOl I (2) (1) COICINTRATIOI (2) NANA (1) CONCENTRATION (2) NAGS (1) COICENTRkTIO1 (2) MA88 aem rION - PESTICIDES (continued) . , GC/NB IRO 17P. Heptachlor Epoxide X < 0.8 N/A N/A N/A N/A 1 UG/L KG < 0.8 N/A 1�1 1 (1024-57-3) 119. PC5-1242 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A (S3469-21-9) 19P. Pce-1254 X < 1.0 N/A N/A N/A N/A 1 UG/L KG < 1.0 N/A 1 (1109:'-69-1) 20P. Pc0-1221 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (11104-20-2) 21P. Pca-1212 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (11141-16-5) 22P. PCa-1241 (12672-29-6) X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 N/A N/A 1 UG/L KG < 1.0 N/A 1 23P. PC9-1260 X < 1.0 N/A N/A (11096-02-5) 24P. PCS-1016 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A (12674-11-2) 2SP. Toxepbeaa X < 2.4 N/A N/A N/A N/A 1 UG/L KG < 2.4 N/A 1 (0001-35-2) ���w A ItiCO '/AD K M RkvE 2 4,rn+ 13,..t d: w Lo-ke Ou.M-MCLi( 00 z. N0.t- i3o, le, [9 iOwdou.� ne Con die n Sc J-€ S%rti.wt�r EYisr»v6- L/Al/73 0.1 mil • -- zS i.sTl,t P/r co uyl 1n+N �. c) °c , -< 32 * G 141 ►e ,'ut,3, Sc-P DEC P 1' i :1.fe J!t �Gr,n.r 1 9 teeth .9 2 -v.41/ re D 02 ✓�, l r 0 — o f ;- \�1 If-t/6 ` 31 Cie? 02 viz) act 781� mv,� FACT SHEET FOR WASTELOAD ALLOCATION OUTFALL 002 Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: Aluminum Co. of America NC0004308 Industrial Existing Renewal Badin Lake (Yadkin River) WSIII -B 03-07-08 Stanly Mooresville/( Greg Nizich 11/24/93 F 18NE Request #7666 c. NATURAL R�SUU�fc.�s, APR 14 QiyisiaN 1994 MDOR�sy/lLF R��io TAl REGIONAL OFFICE �TA'T Stream Characteristic: USGS # Date: Drainage Area (mi2): Summer 7Q10 (cfs): lake Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): IWC (%): Wasteload Allocation Summary (approach taken. correspondence with region EPA. etc ) Discharge includes stormwater, non -contact cooling water, boiler blowdown, steamline condensate. Discharge includes high levels of fluoride (up to 5 mg/1). Facility has not consistently passed its toxicity test. Chronic test at 16% is not applicable for a discharge to a lake arm. Recommend replacing toxicity requirement with an acute test at 90%. Special Schedule Requirements and additional comments from Reviewers: Recommended by: Reviewed by Instream Assessment: Regional Supervisor: Permits & Engineering: Date: -3A2,% Date: `1/1/6/ `/ Date:—/5* Date:______ RETURN TO TECHNICAL SERVICES BY: 2 CONVENTIONAL PARAMETERS existing Limits: Wasteflow (MGD): pH (SU): Settleable Solids (ml/1): Sulfates (mg/1): Phenols (ug/1): Turbidity (NTU) daily max monthly av monitor 6-9 0.2 0.1 250 monitor 25 Temperature shall not increase by more than 2.8°C over ambient, and shall not exceed 32°C. Recommended Limits: Wasteflow (MGD): pH (SU): Settleable Solids (ml/1): Sulfates (mgll): Fluoride (mg/1): Phenols (ug/1): Turbidity (NTU) daily max monthly av monitor 6-9 0.2 0.1 250 monitor monitor 25 Temperature shall not increase by more than 2.8°C over ambient, and shall not 32°C. Limits Changes Due To: Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow Other (onsite toxicity study, interaction, etc.) Instream data New regulations/standards/procedures New facility information exceed Parameter(s) Affected (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges) 3 TOXICITY Type of Toxicity Test: Chronic Existing Limit: 16% Recommended Limit: Acute 24 hour pass/fail at 90%, fathead minnow Monitoring Schedule: Mar, Jun, Sep, Dec _x_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. INSTREAM MONITORING Ups a.n1 Devi) t.5hc a -on Temperature, Turbidity j3 neutnmevidzub:973.6 ot JA. Pc- - eicioea-4;0714) Y-� 4-4-4-g- ) . LL)/►w• 01vi-i ( Sr3 — Mel' MISCELLANEOUS INFORMATION SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? The facility has had three years to upgrade the facility. 4 Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name A L C C \ Permit # 06C`13og Pipe # D ACUTE TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The permittee shall conduct acute toxicity tests on a quarterjv basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration." The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test, using effluent collected as a 24 hour composite. The effluent concentration at which there may be at no time significant acute mortality is 90% (defined as treatment two in the North Carolina procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The first test will be performed after thirty days from the effective date of this permit during the months of Mom, All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DEM Form AT-2 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 v\/a cfs Permitted Flow v,.,,.,:. . MGD Recommended by: IWC ✓kIa % Basin & Sub -basin 03 - o-2 - C jirz-ri..- Receiving �Stream 13ak, Lae County S-f,�.� Date / QAL PIF Fathead 24 Version 9/91 NPDES WASTE LOAD ALLOCATION PERMIT NO.: NC0004308 PERMI'1NAME: Aluminum Company of America FACILITY NAME: Facility Status: Existing Permit Status: Renewal Major Minor Pipe No.: 005 Design Capacity: 0.050 MGD* Domestic (% of Flow): Industrial (% of Flow): 100 % Comments: *Limit on lagoon discharge. Also - NCCW, particle caster cooling water and stormwater . Lagoon discharge is temporarily halted - but will resume. Gt RECEIVING STREAM: Little Mountain Creek Class: C Sub -Basin: 03-07-08 Reference USGS Quad: F 18 NE (please attach) County: Stanly Regional Office: Mooresville Regional Office Previous Exp. Date: 5/31/94 Treatment Plant Class: Classification changes within three miles: No change Requested by: Greg Nizich Date: 11/24/93 Prepared by: Date: 61/6/94 Reviewed by: k;'a 4ri CLIA, - Date: o /i 7 / y ��. L2 Modeler Date Rec. # CMS it 130 1 413 1007 Drainage Area (mi2 ) d,-y c/, Avg. Streamflow (cfs): 7Q10 (cfs) Winter 7Q10 (cfs) 30Q2 (cfs) U� Toxicity Limits: IWC -- % Instream Monitoring: Parameters Upstream Location Downstream Location hronic To'/- Effluent Characteristics .A.z./ AA*. M�)147 mod. li 4 dr4 (NV U) SO b; l ,( Ga-casev yt�, & U 3 v 5s Lw-a/() (,,,v 3c-) Comments: • 11• t' '1j,1 1, :1. . 4 .• •.BM • LN • -•--.. , . 1. , -- ' `,, // �// , 5' '. ,; f , •ol�l` _ Li- ,..oil :w r� • 35°24'52" N 80°07'04" W 41 i ) OUTFALL 005 35°24'08" N :�l%,�•,�80°07' 17" W St, • . :, r :�• U •a= N ; y0 f'i- b ` • .± OUTFALL 012 / 01 35°24'42" N 80°06' 55" W UTFALL 002 UTFALL 004 35°24'13" N' 80°07' 12" W 1 S. T f i 1 ,1� !;•: . .i i �i1/.'ri 1(,. 1 1f • tr i. G J - •7- NPDES OUTFALL LOCATIONS FOR ALCOA-BADIN WORKS --NC0004: MODIFIED FROM USGS' NEW LONDON AND BADIN 7.5 MINUTE QUADRANGLES (TOPOGRAPHIC) BAKING FURNACE BRICK SAWS COOLING WATER - 0.001 MGD PARTICLE CASTER CONTACT OOLING WATER - 0.070 MGD LAGOON DEWATERING (OE050 MGD TEMPORARY) .011 • Mow CRUCIBLE AUGER NON -CONTACT COOLING WATER - 0.015 MGD C3, C4 CONTINUOUS CASTERS NON -CONTACT COOLING WATER - 0.050 MGD STORMWATER OUTFALL 005 10.0136 MGD NOTE: LAGOON DEWATERING HAS BEEN HALTED AFTER LAGOON WAS DRY AND CONFIRMATORY SAMPLING UNDER PART B PERMIT WAS COMPLETED. SOME PUMPING WILL BE REQUIRED PRIOR TO CLOSURE OF THE LAGOON FOLLOWING IMPLEMENTATION OF ALTERNATIVE TREATMENT OF COMPRESSOR BLOWDOWN FIGURE OF 5 OUTFALL 005 SOURCES ALCOA—BADIN WORKS NC0004308 OUTFALL 005 INTAKE AND EFFLUENT CHARACTERISTICS ALUMINUM COMPANY OF AMERICA BADIN, NORTH CAROLINA NC0004308 CHARACTERISTICS - PART A EPA I.D. NUMBER (copy from Item 1 of NC0004308 Form 1) ODTFAI 1li.BER 005 V. INTAKE AND EFFLUENT 1. POLLUTANT 2. EFFLUENT 3, UNITS 4. INTAKE (op00onal) b. No. o► ANAL- Y8I8 1 b. MAXIMUM 30 DAY VALIIE (1f available) a. LONG TERN (It available) AVAG. VALUE a. No. 07 ANAL- MR a. coxc (- TRATION b. NA88 a. LONG TERN AVRG. VALUE (if available) a, MAXIMUM DAILY VALUE (1) CONCENTRATION (2) NABS (1) (2) lwee (1) CONCLNTRATION (2) 10188 (l) CONCENTRATION (2) We coNcrNrlurxaN 2.8 15.2 N/A N/A N/A N/A 1 MG/L KG 4.6 N/A a. Biochemical Oxygen Demand (BOD) N/A N/A N/A 1 MG/L KG < 10 N/A b. Chemical Oxygen Demand (COD) < 10 N/A N/A N/A N/A 1 MG/L KG 2.4 N/A 1 c. Total organic Carbon (TOC) 4.9 26.6 N/A 4.7 2.1 2.3 9 MG/L KG < 1.0 N/A N/A 1 1 d. Total Suspended 4.0 21.7 2.3 Solids (as) e. Ammonia (as N) < 0.5 N/A N/A N/A N/A 1 MG/L KG < 0.5 0.548 VALUE 0.287 57 MGD MGD VALUE 0.380 4 f. Flow VALUE VALUE 1.433 VALUE 37 VALUE 19 VALUE 16 36 DEGREE CELSIUS VALUE N/A 0 0 q. Temperature (winter) 39 VALUE 31 31 DEGREE CELSIUS VALUE N/A h. Temperature VALUE 46 VALUE (summer) MINIMUM 6.2 MAXIMUM 7.7 - PART MINIMUM 6.2 B MAXIMUM 7.7 57 STANDARD UNITS 1.. PE CHARACTERISTICS V. INTAKE AND EFFLUENT 4. UNITS 5. INTAKE (optional) b. No. OF ANAL_ YBEB 1 1. POLLUTANT AND CAS NUMBER (if Aral Iabla) 2.MARK'X' 3. EFFLUENT o. LONG TERN AVRG. VALUE (1t available) d. No. or ANAL- Y8Y8 a. cONCEN- TAIITZON b. NABS a. LONG TEAI1 AVRO. VALUE (if available) .. u• urv.n aassaer n. u- u.+nn UM OPT a. MAXIMUM DAILY VALUE b. MAXIMDN 30 DAY VALUE (if available) I1) CO7C NTRATICN 0.5 l2) 3pg8 N/A (1) CONCANTRATION (2) NA NAME (1) CONCE (2) NABS BS (1) CONCLIMATION (2) NABS a. Bromide )( < 0.20 N/A N/A N/A N/A 1 MG/L KG < N/A N/A 1 MG/L KG 1.0 N/A 1 (24959-67-9) b. Chlorine, Residual X < 0.10 N/A N/A N/A N/A N/A 1 emir COUNT UNITS t 5 N/A N/A 1 _ 1 Total c. color X < 5 N/A X 31 N/A N/A N/A N/A 1 co1INoo ad N/A d. Fecal Colltorm 2.98 3.23 9 MG/L KG 0.92 N/A 1 e. Fluoride (16964-4e-e) X 4.99 27.07 3.36 6.97 N/A N/A 1 MG/L KG 0.13 N/A 1 f. Nitrate- Nitrite (a■ N) X 0.037 0.2 N/A N/A nfn_ Tr_1 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART B !continued) BPA I.D. NUMBER (copy from Item 1 of Form 1) _ NC0004308 ODTFALL NUMBER 005 1. POLLUTANT AND CAS NUMBER (If .vaileble) 2.MARK'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) .. u. cxma .m., b. u. Lama aum a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (if available) c. LONG TERM AVRG. VALUE (if availabia) d. No. Or a. cONCIN- TRATI€( b. NAse a. LONG TERM AVRG. VALUE (if available) b. No. 07 (1) CONCENTRATION (2) NAM ANAL - T818 (1) CONCENTRATION (2) MOB (I) CONCENTRATION (2) MAW (1) CONCENTRATION (2) NABS ANAL- IBIS < 0.5 N/A 1 g. Nitrogen, Total organic (as N) X < 0.5 N/A N/A N/A N/A 1 MG/L Ki1 N/A N/A 0 h. Oil and Gramm X 40 217 8.9 18.4 < 1.7 < 1.9 54 MG/L KG i. Pboaphorous (as P), Total (7723-14-0) X 0.16 0.87 N/A N/A N/A N/A 1 MG/L KG 0.19 N/A 1 j. Radioactivity :..�..: riirr. pgva... -o.:y.r;: .......:.:.........:.t...�....:......,.•.i.ON'..:. + %.Jr •: .ct?%�:G f;vfr::`:7$S;r h #BJ a.:C .1,W�J,: laY % n.lf=r3x' NMI N/A N/A 0 (1) Alpha, Total X N/A N/A (2) Beta, Total X N/A N/A 0 (3) Radium, Total X (6) Radium 226 Total X N/A N/A k. Sulfate (as Boo) (1408-79-8) X 28 152 N/A N/A N/A N/A 1 MG/L KG 24 N/A 1 1. Sulfide (as S) X < 0.2 N/A N/A N/A N/A 1 MG/L ' KG < 0.2 N/A ] < 0.2 N/A 1 m. Sulfite (as 803) (14265-45-3) X < 0.50 N/A N/A N/A N/A 1 MG/L KG n. Surfactants X < 0.30 N/A N/A N/A N/A 1 MG/L KG < 0.30 N/A 1 o. Aluminum, Total (7429-90-5) X 0.800 4.340 0.478 0.991 0.304 0.330 10 MG/L KG 0.048 N/A 1 p. Barium, Total (7440-39-3) X 0.020 0.108 N/A N/A N/A N/A 1 MG/L KG 0.025 N/A 1 g. Boron, Total (7440-42-8) X 0.13 0.71 N/A N/A N/A N/A 1 MG/L KG 0.29 N/A 1 r. Cobalt, Total (7440-48-4) X < 0.010 - N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 s. Iron, Total (7439-89-6) X 0.124 0.673 N/A N/A N/A N/A 1 MG/L KG 0.070 N/A 1 2.38 12.91 N/A N/A N/A N/A 1 N/A N/A 0 t. Magnesium, Total (7439-95-4) X MG/L KG MG/L KG u. Molybdenum, Total (7439-98-7) X < 0.05 N/A N/A N/A N/A 1 N/A N/A 0 v. Manganese, Total (7439-96-5) X 0.020 0.108 N/A N/A N/A N/A 1 MG/L KG 0.010 N/A 1 w. Tin, Total (7440-31-6) X < 0.5 N/A N/A N/A N/A 1 MG/L KG 0.11 N/A 1 x. Titanium, Total (7440-32-6) X < 0.10 N/A N/A N/A N/A 1 MG/L KG < 0.05 N/A 1 INTAKE AND EFFLUENT CHARACTERISTICS - PART C IPA I.D. NUMBER (copy from Item 1 of NC0004308 Form 1) OOTFA'. .7111EER 005 V. 1. POLLUTANT AND CAS NUMBER (if Aral l.bl.) CYANIDE 2. MARX 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) ,_,m- m u- O77.ran .. ..- L7m. MOW a. u- Lin.. •Wm a. )1AXIN311 DAILY VALVE b. )(AI33113( 30 DAY VALVE (11 available) c. LONG THAN AVRO. VALUE (if available) a. xo. of ANAL- SUM a. coNCZNN- TRATION b. MASS a. LONG THAN AVRG. VALOE (if available) b. No. OP ANu'- SBMB (1) CONCENTRATION (2) NABS (1) (3) NABS (1) CONCTIR'RATION (2) NABS (1) CONCENTRATION (3) 1018E AND TOTAL PHENOLS CCNCiR1'RATION METALS, la. Antimony. Total (7440-36-01 X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 211. Ar..nlc, Total X (7440-38-2) 3N. D.rylllum, X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Total (7440-41-7) 4M. Cadmium, Total X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.002 N/A (7440-43-9) 5N. Chromium, X 0.042 0.228 N/A N/A N/A N/A 1 MG/L KG < 0.002 N/A Total (7440-47-3) 6M. Copper, Total X 0.016 0.087 < 0.011 < 0.024 < 0.011 < 0.012 9 MG/L KG 0.010 N/A (7440-50-8) 7m. Lead, Total X < 0.10 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A (7439-92-1) BN. N.rcury, Total X < 0.0002 N/A N/A N/A N/A 1 MG/L KG < 0.0002 N/A (7439-97-6) 9N. Nickel. Total X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (7440-02-0) 10N. Selenium X < 0.005 N/A N/A N/A N/A 1 MG/L KG N/A N/A Total (7782-49-2) 11M. Bilv.r, Total X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A (7440-22-4) 12M. Thallium X < 0.10 N/A N/A N/A N/A 1 MG/L KG < 0.002 N/A Total (7440-28-0) 1314. Zinc, Total X 0.084 0.456 0.071 0.146 0.051 0.055 9 MG/L KG 0.055 N/A (7440-66-6) 1414. Cyanid., Total (57-12-5) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A < 0.010 N/A N/A N/A N/A 2 MG/L KG < 0.010 N/A 1 15M. Phenol., X Total DIOXIN ,,7,7,E - T,7r.ae7.m_ a,b,,,,_11_ dodo X DESCRIBE RESULTS I NOT REQUIRED TO ANALYZE FOR V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT 2 MARK 'X' AND CAS ..+s.e- NUMBBR s ►o. usno UMW (1f a,.11ab1.) ma morn moor GC/MS FRACTION IV. Acrol.ia (107-02-00) X a. )(AXD(UM DAILY VALUE (1) CCNCIIFIRATION - VOLATILE COMPOUNDS (2) 3. EFFLUENT b. NAXDIUM 30 DAY VALUE (1f available) (1) (2) CCDICZMIR7.TION wag EPA Z.D. NUMB0R (copy from It.m ). of Form 1) NC0004308 c . LONG TERM AVRO. VALUE (.f availabla) (1) (2) CCNCANDIAT1ON MASS d. NO. OF ANAL - TUNS 4. UNITS a. CONCHN- TRATION b. Y7.06 I MITI/ALL 11WOBER 005 5. INTAKE (optional) a. LONG TERM AVM. VALUE (it ava12ab2a) (1) CO)(CDITAATION (2) b. NO. Of ANAL- YSIS < 0.050 2V. Acrylooltr11. (107-13-1) 3V. 9.as.n. < 0.050 X < 0.010 (71-63-2) 4V. Eia(Chloro- m.thyl) ith.r (541-06-1) SV. aromotorm (75-25-2) x < 0.005 X < 0.005 6V. C.rboa T.tra- chlorid. (56-23-5) 7V. Chlorobomsao. (106-90-7) X < 0.005 IV. Chlesodibromo- N.than. (124-40-1) 9V. chioro.thao. (75-00-3) 10V. 2-Chloro- .thyl.layl (Mbar (110-75-61 11V. Chloroform (67-66-3) 12V. Dichloro- bromomthao. (75-27-4) X X < 0.005 < 0.005 X X < 0.005 < 0.005 0.020 0.108 X 13V. Diohloro- ditluorom.than. (75-71-6) 14V. 1,1-Dicbloro- .th.n. (75-24-3) X 15V. 1.2-Dlchloro- .th.a. (107-06-2) 16V. 1.1-Dicblor- .thyl.o. (75-3S-4) 17V. 1.2-Dichlero- propane (76-97-5) 16V. 1.3-Dichloro- propyl.a.(562756) 19V. Ithylb.as.n. (100-41-4) 20V. Methyl - Bromide (74-03-9) < 0.005 N/A <. 0.005 N/A < 0.005 < 0.005 X < 0.005 < 0.005 < 0.0072 < 0.005 21V. Methyl - Chloride (74-07-3) X < 0.005 1 N/A N/A N/A N/A 1 MG/L KG < 0.050 1 N/A N/A N/A N/A 1 MG/L KG < 0.050 1 N/A N/A N/A N/A 1 MG/L KG < 0.005 0 N/A N/A N/A N/A 1 MG/L KG N/A N/A 1 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 N/A N/A N/A 1 MG/L KG < 0.0014 N/A 1 1 N/A N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 0.076 1 N/A N/A N/A N/A 1 MG/L KG 0.053 0.017 1 N/A N/A N/A N/A 1 MG/L KG 0.012 N/A N/A 0 N/A N/A N/A N/A 1 MG/L KG N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 N/A N/A 1 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A N/A 1 N/A N/A N/A N/A 1 MG/L KG < 0.0072 1 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A PAGE V- V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (if available) 2. MARX 'X' a.es.e- r.v ss- Oo2U b. ss- w+sD sssssa a. Y- rssrsD MOOR a. KAMM= DAILY VALUE (1) CONCINTRATION (2) NA88 3. EFFLUENT b. MAXIMUM 30 DAY VALUE (i! available) (1) CONCINTRATION (2) MAIM IPA I.D. NUMBER (copy from Item 1 of Form 1) NC0004308 o . LONG TERM AVAO. VALUE (it available) (1) CONCINTRATION (2) lAoB d. NO. OF ANAL- T8118 4. UNITS a. COWIN- TAATICN b. NABB OUTFA. O!®BA 005 5. INTAKE (optional) a. LONG TERM AVRG. VALUE b. No. (it available) of (1) CONCmITAATION VOLATILB COMPOUNDS (continued) 22v. Methylene--- X < 0.005 N/A Chloride (75-09-2) 23V. 1,1.2,2-Tetra cbloroetbane X < 0.0069 N/A (79-34-5) 24V. Tetrachlor- X < 0.005. N/A ethyleae(127-18-4) 2SV. Toluene X < 0.005 N/A (108-88-3) 26V. 1.2-Trane- Dichloroethylene X < 0.005 N/A (156-60-5) 27V. 1.1.1-Tri- chloro.thane X < 0.005 N/A • (71-55-6) 28V. 1.1.2-Tri- cbloroetban. X < 0.005 N/A (79-00-5) 29V. Trichloro- X < 0.005 N/A ethylene (79-01-6) 30V. Trichloro- lluoromethene X < 0.005 N/A (75-69-4) 31V. Vinyl X < 0.005 N/A Chloride (75-01-4) N/A N/A N/A N/A N/A N/A 1 1 MG/L MG/L KG KG < 0.005 N/A N/A N/A 1 MG/L KG N/A N/A N/A 1 MG/L KG < 0.0069 < 0.005 < 0.005 N/A N/A N/A 1 MG/L KG N/A N/A N/A N/A N/A N/A 1 1 MG/L MG/L KG KG N/A N/A N/A 1 MG/L KG N/A N/A N/A 1 MG/L KG N/A N/A N/A 1 MG/L KG < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 (3) ANAL - NANO YB)28 N/A N/A N/A N/A N/A 1 1 1 1 N/A N/A N/A N/A N/A 1 1 1 1 1 1 VW.. - pv...a/ 1A. 2-Chloroyhenol vvava v.,..r.- X < 0.010 N/A (95-57-8) 2A. 2, 4-Dichioro- X < 0.010 N / A Phenol (120-83-2) 3A. 2,4-Dim.thyl- X < 0.010 N/A Phenol (105-67-9) 4A. 4,6-Dinitro-O- X < 0.050 N/A Cresol (534-52-1) 5A.2,4-Dinitro- X < 0.050 - N/A Phenol (51-28-5) 6A. a-Nitroohenol X < 0.010 N/A - - (88-75-5) 7A. 4-Nitrophenol X < 0.050 N/A (100-2-7) BA. P-Chloro-X- X X N/A N/A N/A Cr..ol (59-50-7) 9A. Pentachloro- X < 0.050 N/A Phenol (87-86-5) 10A. Phenol X < 0.010 N/A (108-95-2) 11A. 2.4,6-Tr1- ahloroDheaol X < 0.010 N/A (68-6-2) N/A N/A N/A 1 MG/L KG N/A N/A N/A 1 MG/L KG N/A N/A N/A 1 MG/L KG N/A N/A N/A N/A N/A N/A 1 MG/L MG/h KG KG N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 1 1 MG/L MG/L MG/L KG KG KG N/A N/A N/A 1 MG/L KG N/A N/A N/A 1 MG/L KG N/A N/A N/A 1 MG/L KG < 0.010 < 0.010 < 0.010 < 0.050 < 0.050 < 0.010 < 0.050 N/A < 0.050 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 1 1 1 1 1 1 0 1 1 1 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C SPA I.D. NUMBER (copy from Item 1 of Horn 1) NC0004308 OUTHALL UMBRA 005 1. POLLUTANT AND CAS NUMBER (it available) 2. MARK 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) a. LONO TERM AVRO. VALOR (12 available) b. NO. OF ANAL- YOBS s.rrer- ZIP sa- gossra b. ss- LIUVZD rerssnr e. u- LIVID usor a. MAXXXU X DAILY VALUE b. MASQMUS[ 30 DAY VALOR (If available) c. LONO TERM AVRO. VALQE (it available) d. No. of ANAL- YOBS a. c0NC'eN- TRATION b. MASS (1) CO)CZNTRATION (2) MASS (1) CONCENTRATION (2) 10188 (1) CONCmftRATION (2) 10188 (1) CONCENTRATION (2) NA88 GC/MS FRACTION - BASE/NEUTRAL COMPOUNDS 115. Aceaephthen* X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (83-32-9) 23. Acenaphtylene X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A l (208-96-0) 315. Anthrecene X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (120-12-7) 413. seasid1a* X N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 (92-87-5) 58. Benno (a)- Anthracane X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A l (S6-55-3) 6B. Benno (a)- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 Pyrene (50-32-8) 7B. 3,4-Bonso- Pluoranthene X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (205-99-2) 03. Benzo(ahi) Perylene X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (191-24-2) 98. senso(k) lluoranthne X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A ) (207-0-9) 103. s1e(2-Chloro- *thorny) Methane X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (111-91-1) 11a. sie(2-Chloro- ethyl) Zth*r X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (111-44-4) 12B. sie(2-Chloro- Isopropyl) Ether X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (102-60-1) 133. Bie(2-ethyl- hasyl)Phtelate X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (117-01-7) 14B. 4-Drouo- phenyl Phenyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 'ether (101-55-3) 15B. Butyl Eenzyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 Phtelats (85-68-7) 16B. 2-Chloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 Naphtaleae(91587) 17B. 4-Chloro- phenyl Phenyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 *thorn (7005-72-3) 188. Chryeene X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (210-1-9) 19B. Dibeazo(a,h) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Anthracene(53703) 20B. 1.2-Dlchloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0:010 N/A 1 Sansone (95-50-1) 208. 1.3-Dichloro- Benzene (541-73-1) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER ill available) 2. MARK 'XI ZOO OS. umo MOM •. Y• asesr a. NAXIXIDI DAILY VALUE (1) CONCINTRMTIO1I (2) 3. EFFLUENT b. MUM 30 DAY VALUE (it available) (1) C(N.7.N'l9AT10N NAgil (2) I IPA I.O. MOWER (copy tram Item 1 or Fora 1) NC0004300 o. LOUD TARN AVRO. VALDS (it available) (1) amnia R1,TIWI 4. NO. 07 7619 4. UNITS a. CONCOI- /RhTION b. 10111 ru=yk. OMAR 005 5 . INTAKE (optional) a. LONG TARN AVRO. VALOR (it available) (1) Ca(C931TRAT10N b. NO. OF ANxI.- :9s9 Q(.FPW lrl(A J.VL4 33M. 1,4-Dicbloro- bens.n. (106-46-7) - X mannimisuinAu L.wnrvionmo < 0.010 %4'08.ba.....# N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 23e. 3.3-0ichloro- D.nsidln.(91-96-1) X < 0.020 N/A N/A N/A N/A 1 MG/L KG < 0.020 N/A 1 24B. Diethyl phtalat.(94-66-2) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 2511. Dla.thyl phtalat.(131-11-3) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 26a. Di-N-nuty1 Pht.lat.(96-76-2) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 27B. 2.4-Dinitro- tolu.n. (121-16-3) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 3e13. 3,6-Dinitro- toluene (606-20-2) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 29a. c1-11-octyl Phtelat.(317-06-2) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 30a. 1.2-alpb.arl- hydrazine (122-66-7) X < 0.010 N/A N/A N/A N/A 1 MG/L KG N/A N/A 0 31a. p:uoranth.n. (30e-.6-0) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 s. s. Plectron. (s6-73-7) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0:010 N/A 1 335. Bazachloro- b.ns.ns (119-76-1) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 34B. eazachloro- battalions (07693) X , < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 355.0e:achloro- cyclopsntadl.n. (77-47-4) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 36B. s&zschloro- (67-72-1) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 .than. 370. Indeoo (1.2.3-cd) pyres. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 1 (193-39-S) 341). i.opboron. (7•-59-1) X _. < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 3911.-Nepthaleoe (91-20-3) X < N/A- - N/A -_ _ N/A N/A 1 MG/L KG < 0.010 N/A --- 1 -0.010 40e. Nitrobsns.s. (99-95-3) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 41e. N-111tro.odl- s.tbylenin. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (62075-9) 425. N-Niero.odi- N-Propyiala. (621-64-7) X < 0.010 N/A - N/A N/A N/A 1 - MG/L • - KG < 0.010 N/A 1 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (If avallabl.) 2. MARX 'X' too Rs - genre b. u- UMW, ...a- id.,[D UMW a. MAXIMUM DAILY VALUI 3. EFFLUENT . MAXIMUM 30 DAY VALUE (it available) IPA I.D. No1BER (cony from Item 1 of fora 1) NC0004308 G. LONG TARN AVM. VALUE (it available) (1)• COKCINT ATION VAUD (2) (1) CONCENTRATION NAM (2) (1) C011C>D T*ATION d. 110. 0V ANAL- 7919 4. UNITS a. CONCEN- TRATION b. 10►09 OUTIALL NUMBER 005 5. INTAKE (optional) a. LONG TEAM AVRO. Vl►L�:t 1 n. N (it available) ' at (1) C OIICRNTRJITION (2) ANAL- 10188 IOW GC/MS FRACTION - BASE/NEUTRAL X curlruunuxs < 0.010 cauntianusal N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 433. N-Nltro.odi- phanylamIna(06306) 660. Pbnantbr.n. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (05-1-0) 65e. Pyr.na X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (139-0-0) 469. 1.2.6-Trl- cblorobana.9. (120-02-1) X _ < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 GC/MS FRACTION - PESTICIDES IP. Alarm (309-0-2) 2P. a -SRC (319-04-5) 3P. b-SEC (319-05-7) 6P. q-b8C (56-89-9) < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 < 0.05 N/A N/A 1 < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A N/A N/A N/A 1 UG/L KG SP. d-SIIC (319-06-t) • 0.1 N/A N/A N/A N/A 1 UG/L KG 6P. Chlordane (57-76-9) 741. 6.6-DDT (50-29-3) OP. 4.4-DDR (72-55-9) • 0.2 • 0.1 N/A N/A N/A N/A N/A N/A N/A N/A 1 1 UG/L UG/L KG KG 9T' 4.4-DOD (72-54-0) 10P. Dl.l.drlo (60-57-1) 11P. a-R9dosulta9 (115-29-7) • • 0.1 N/A N/A N/A N/A 1 UG/L KG < 0.05 < 0.05 • 0.1 • 0.2 • 0.1 • 0.1 • 0.1 < 0.02 • 0.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 1 UG/L UG/L KG KG • 0.1 < 0.02 N/A 1 N/A N/A N/A N/A 1 N/A N/A N/A 1 UG/L KG • 0.1 N/A 12P. b-R9dow11tan (115-29-7) 13P. Rodoaultan 9ultat.(1031-07-S) 14P. Indrin (72-20-0) 15P. Rodrbo Aldehyde (7631-93-61 16P. Heptachlor (76-44-0) < 0.1 N/A N/A N/A N/A • 0.7 N/A N/A N/A N/A 1 UG/L KG • 0.1 N/A UG/L KG < 0.06 • 0.2 < 0.05 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 1 UG/L UG/L UG/L KG KG KG • 0.7 < 0.06 • 0.2 < 0.05 N/A N/A N/A N/A 1 1 1 PAGE V-8 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 'SPA T.D. >M=A (copy from Item 1 of NC0004308 Form 1) oiii i MIR OuS 1. POLLUTANT AND CAS NUMBER (if available) 2. MARK 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) ..I...- I.. R.- Gnus .. u- LIMO now* e. u- Ws..0 meow a. 11A DNIX DAILY VALIIR b. MAXIMUM 30 DAY VALOR (11 available) C. LONGS TRAM AVRO. VALII= (1! available) n. No. OP ANAL- T916 a. COMM- TRATIQI b. n►aa a. LONG TAW AVRO. VAIA= (t! avatlablal b. No. m► or ANA.- CO COI[CRNT1tJ1TI011 (7) 101aQ (1) CONCWIRATION (7) M(2) (l) COlR:R7rPRATION (7) Oa18a (1) CaICUI9UTIQt �7) lI 1018E aC/KB FRACTION - PIBTICID=B(coatiau.d) 17P. Heptachlor Rpozid. X < 0.8 N/A N/A N/A N/A 1 UG/L KG < 0.8 N/A 1 (1024-57-3) lsP. PCB-1747 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (53469-31-9) 19P. PCB-1354 X < 1.0 1 N/A N/A N/A N/A 1 UG/L KG < 1.0 N/A 1 (11097-69-1) 20P. PCa-1711 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (11104-29-2) 21P. PCB-1232 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (11141-164) 32P. PCB-116e X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (11671-19-6) 23P. PCB-1760 (11096-92-5) X < 1.0 N/A N/A N/A N/A 1 UG/L KG < 1.0 N/A 1 24P. PCB-1016 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (12674-11-3) 35P. Toz.pb o. (9001-35-2) X < 2.4 N/A N/A N/A N/A 1 UG/L KG < 2.4 N/A 1 i AccoA a�9y i' L:4 L Cy-e_e_cc y114, c. 0 vf".1,[ CV %Tdr oon , non- conc - €oo1I1 I,�tchrotaaCm t r �• L.,{1 (, t J �R/�' CQs / took, crab✓ ' r - SL1wiQ `♦ 7(('� o:1 •i..,winer — 471 eVp t7t7 -CO WL!( A was .o•Rt 'wt CI CI — �,6A' i cG 'b rwk�je,�l bXi 5-72NG- L/M t75 <_et, _ vlow (%;(30 A, o ti fj vh00:44Vv .l " ,y wL 0. .1 3),.c- - ) I ow Cry 1.5 MG) -L .OS MG.Z> 2:in G ?Per T(wd "maw- 30A, 4.4.5 ! r 30/60 m511 9 he Pff 6�-4 sk ZA,', e)",ro•.:L bO)4 30/t o 1,.51 I TM - 0 45A-s N,AS._. a Lo.UG n 1, T4) t44 y,97 3,R .2_71 // N;k *1176, 037 "'.J lI -jj &2 4S- /U Mg// --rr , / C. ."// � /4-6 9' ice_ i - Ali,w,VtLf' Wp 0511 1 3 0 Lj I .2 `f v)11 20 uji l I FACT SHEET FOR WASTELOAD ALLOCATION OUTFALL 005 Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: Aluminum Co. of America NC0004308 Industrial Existing Renewal UT to Little Mountain Creek C 03-07-08 Stanly �,�y' Mooresville/�✓�/� Greg Nizich 11/24/93 F 18NE Request #7667 N.C. DEPT. OF ENVIROaNMENT, HEALTH, & NATURAL RESOURCES APR 1 4 1994 DIVISION OF ENVIRONMENTAL MANAGEMENT MOORLSYILLE RECIONAL OFFICE Stream Characteristic: USGS # Date: Drainage Area (mi2): dry ditch Summer 7Q10 (cfs): 0 Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): IWC (%): 100 Wasteload Allocation Summary (approach taken. correspondence with region. EPA. etc.) The discharge is from a lagoon which receives run-off from utilities. A rope skimmer is used to contain oil. The lagoon will eventually be filled. Phase II of the previous permit is in effect now. Special Schedule Requirements and additional comments from Reviewers: Recommended by: Reviewed by Instream Assessment: Regional Supervisor: Permits & Engineering: BetsyLp 'son Date: 3/2d // 41 hit( _ Date: , %?6 %). a� ,frr'i Date: n� 44ft: Date: /z/qy RETURN TO TECHNICAL SERVICES BY: Y\CW k dl 9 q CONVENTIONAL Existing Limits: PHASE I, (During lagoon discharge) daily max Wasteflow (MGD): pH (SU): Oil & Grease (mg/1): Turbidity (NTU): TSS (mg/1): Copper (ug/1): Zinc (ug/1)• Fluoride ug/1): TP (mg/1): Aluminum (ug/1)• Wasteflow (MGD): pH (SU): Oil & Grease (mg/1): Turbidity (NTU): TSS (mg/1): PARAMETERS monthly avg frequency monitor 6-9 60 30 50 60 30 monitor monitor monitor monitor monitor PHASE II (After completion of lagoon discharge) daily max monthly avg frequency rite ow instantaneous eekly eekly eekly eekly eekly eekly eekly eekly eekly eekly monitor 6-9 60 30 50 60 30 Recommended Limits: PHASE II (After completion of lagoon discharge) Wasteflow (MGD): pH (SU){ Oil & Grease (mg/1): Turbidity (NTU): TSS (mg/1): PHASE X Type ofToxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: PHASE II Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: monitor 6-9 60 30 50 60 30 TOXICS/METALS mon mon mon mon daily max monthly avg frequency stantaneous mon mon mon mon Acute 24 hour, fathead minnow full range full range weekly Acute 24 hour, fathead minnow full range full range first 5 discharge events • •, 3 Renew with phase II testing. Please confirm that this is an episodic discharge. x Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No ; very close to meeting the limits however. If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name *LLCf Permit # `,' 103 Pipe # 00 ACUTE TOXICITY MONITORING (EPISODIC) The permittee shall conduct FIVE acute toxicity tests using protocols defined as definitive in E.P.A. Document 600/4-85/013 entitled "The Acute Toxicity of Effluents to Freshwater and Marine Organisms." The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test, using effluent collected as a single grab sample. Effluent samples for self -monitoring purposes must be obtained below all waste treatment. Sampling and subsequent testing will occur during the first five discrete discharge events after the effective date of this permit. After monitoring of the first five toxicity tests, the permittee will conduct one test annually, with the annual period beginning in January of the next calendar year. The annual test requirement must be performed and reported by June 30. If no discharge occurs by June 30, notification will be made to the Division by this date. Toxicity testing will be performed on the next discharge event for the annual test requirement. The parameter code for this test is TAE6C. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Form (MR-1) for the month in which it was performed, using the appropriate parameter code. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Rd. Raleigh, N.C. 27607 Test data shall be complete and accurate and include -all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test. Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 ' cfs Permitted Flow — MGD IWC Basin & Sub -basin C23 07—C) Receiving Stream Li-7 L; *Ie Mot.(,'ee(c County S��ty Date EAM Fathead 24 Version 10191 Recommended by: NPDES WASTE LOAD ALLOCATION PERMIT NO.: NC0004308 PERM1TTEE NAME: FACILITY NAME: Facility Status: Existing Aluminum Company of America Permit Status: Renewal Major Minor \ Pipe No.: 011 (previously 9A) Design Capacity: Domestic (% of Flow): Industrial (% of Flow): 100 % Comments: Stormwater - previously had monitoring for Cyanide, O&G and FluJide RECEIVING STREAM: Yadkin River Class: WS-III & B Sub -Basin: 03-07-08 Reference USGS Quad: F 18 NE (please attach) County: Stanly Regional Office: Mooresville Regional Office Previous Exp. Date: 5/31/94 Treatment Plant Class: Classification changes within three miles: No change Requested by: Prepared by: Greg Nizich Date: 11/24/93 Date: S//,/Y Date:u�lGl Reviewed by: �EL'ZUiO/Y►-f Eck_ RC Modeler Date Rec. Drainage Area (mil ) '14GS Avg. Streamflow (cfs): L . 7Q10 (cfs) Winter 7Q10 (cfs) Toxicity Limits: IWC - % Instream Monitoring: 30Q2 (cfs) onic l7jo %soal. G — sir` e4,-eshiS Parameters Upstream Location Downstream Location Effluent Characteristics /4,y. /)1,, / "lite7i- de-C-n5li) ,, ,:-.,>f,-- N (u-d / I) vn o .ti 1-1-,- 6 f osc.6.eaSe( Sf' meh,4-or pl-1 (SU) ro 1 Comments: • OUTFALL 005 35°24'08" N 80°07'17" W NORTHWEST VALLEY CREEK DISCHARGE 35° 24' 52" N 80° 07' 04" W 1) OUTFALL 012/011 35° 24' 42" N 80°06'55" W tr. NPDES OUTFALL LOCATIONS FOR ALCOA-BADIN WORKS--NC0004: MODIFIED FROM USGS' NEW LONDON AND BADIN 7.5 MINUTE QUADRANGLES (TOPOGRAPHIC) A. (009A). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL Permit No. N( 004308 During the period be �' outfall serial number OO9A *t*. Such discharges shall be limited and monitored by the permittee as specified below: o l t Effluent Characteristics Flow ** Total Suspended Solids Oil & Grease Cyanide Fluoride g on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Discharge Limitations Monitoring Requirements Lbsld-ay Units (Specify) Measurernsn-t ' - Mon. Ava. Daily Max, Mon. Avg. Daily Max, Frequency Tv, os Episodic Continuous E Episodic Grab E Episodic Grab E Episodic Grab E Episodic Grab E * Sample Locations: E - Effluent. ** Flow monitoring shall be by estimate until January 1,1993, at which time flow monitoring equipment shall be operational and monitoring requirements shall convert to Episodic, Continuous at the Effluent. *** During storm events causing a bypass of the diffuser. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored 2/month at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. .GKEX88/MP COMPLIANCE EVALUATION ANALYSIS REPORT 11/24/93 PAGE 1 PERMIT--NC0004308 PIPE--011 REPORT PERIOD: 9210-9309 LOC---E FACILITY --ALUMINUM COMPANY OF AMERICA DESIGN FLOW-- 5.1200 CLASS--1 LOCATION--HAD7 REGION/COUNTY--03 STANLY 50050 00530 00400 00556 00720 00951 MONTH Q/MGD RES/TSS PH OIL-GRSE CYANIDE FLUORIDE LIMIT NOL NOL NOL NOL NOL NOL 93/03 .2190 410.5 6.9-6.8 10.000 .0410 3.650 LIMIT NOL NOL 9.0 6.0 NOL NOL NOL 93/04 .1165 106.5 6.8-6.4 .000 .0115 4.350 93/05 .0300 18.0 6.8-6.8 .000 .0730 4.900 93/06 93/07 93/08 1.7556 72.6 7.5-6.9 .000 .0173 2.786 93/09 9.0000 92.0 6.3-6.3 .000 .0000 1.800 AVERAGE 2.2242 139.9 2.000 .0285 3.497 MAXIMUM 9.0000 770.0 7.500 20.000 .0730 4.900 MINIMUM .0300 4.0 6.300 .0090 1.760 UNIT MGD MG/L SU MG/L MG/L MG/L OUTFALL 011 INTAKE AND EFFLUENT CHARACTERISTICS ALUMINUM COMPANY OF AMERICA BADIN, NORTH CAROLINA NC0004308 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART A a. MAXIMUM DAILY VALUE 1. POLLUTANT 41) CONCENTRATION (2) m18E EPA I.D. NUMBER (copy from Item 1 of Form 1) NC0004308 ra. .L NUMBER 011 2. EFFLUENT b. MAXIMUM 30 DAY VALUE (if available) (1) CONCENTRATION (2) NA8a a. LONG TERN AVRO. VALUE (1f available) (2) ON 10.8B (1) CONCIITRATI a. Biochemical Oxygen Demand (BOD) b. Chemical Oxygen Demand (COD) c. Total Organic Carbon (TOC) 5 72 N/A 0.715 10.296 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A d. NO. OF ANAL- T8E8 3. UNITS a. CONCEN- TRATION b. 10108 4. INTAKE (optional) . a. LONG TERN (If aval AVRG. VALUE labia) (1) CONCENTRATION N/A N/A N/A 1 1 0 MG/L MG/L MG/L KG KG KG (2) 10188 b. NO. 0P ANAL- Y8/B d. Total Suspended Solids (TUB) .. Ammonia (as N) 770.9 13906.3 450.5 2994.0 203.0 416.3 13 MG/L KG N/A N/A N/A N/A N/A N/A 0 MG/L KG f. Flow VALUE VALUE 4.771 VALUE 1.756 0.542 13 MGD MGD VALUE q. Temperature (winter) h. Temperature (mummer) i. pH VALUE VALUE MINIMUM VALUE VALUE N/A N/A VALUE VALUE N/A N/A N/A N/A 0 DEGREE CELSIUS DEGREE CELSIUS V. IffillAZ Amu SirrLUL' 1. POLLUTANT AND CAS NUMBER (1f .rehab]) LV-1 2.MARK'X' fl it t'..-i E.Z li] 11....E — r..... 0 3. EFFLUENT 4. UNITS 5. INTAKE (optional) .. .- .mr nurNet r..a- ...m a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (if available) c. LONG TERM AVRG. VALUE (if available) d. No. OP ANAL- YRIB a. COWEN- TRATION b. 101e8 a. LONG TERM AVRG. VALUE (if available) b. ND. or ANAL - Y8I8 (1) COtCRMIR11TIn( (2) klABli (1) CoICORRATION (2) 101Ba (1) COCENTAIITION (2) NA88 (1) CONCENTRATION (2) 10188 Ar... a. Bromide (24959-67-9) X N/A N/A N/A N/A N/A N/A 0 MG/L KG b. chlorin., Total Residual X N/A N/A N/A N/A N/A N/A 0 MG/L KG c. Color X N/A N/A N/A N/A N/A N/A 0 d. Fecal Coliform X N/A N/A N/A N/A N/A N/A 0 .. Fluoride (16984-40-6) X 5.7 102.9 5.3 35.2 4.0 8.1 13 MG/L KG f. Nitrate- Nitrite (as N) X 1.2 0.172 N/A N/A N/A N/A 1 MG/L KG AND EFFLUENT CHARACTERISTICS - PART B (continued) EPA I.D. NUMBER (copy from Item 1 of Nc0004308 Form 1) ODTTALL NUMBER 011 INTAKE 1..POLLUTANT .N,AND CAS NUMBER (If avaliable) 3. EFFLUENT 4. UNITS 5. INTAKE (optional) 2.MARX'X' .w. Limo ewer 10. r. ur a. MAX3EOX DAILY VALDE b. MAMMON 30 DAY VALOR (it available) O. LON0 TERM AVRO. VALOR (if available) d. No. or ANAL- Mg •. CMCaN- • TRATIOI b. 1aBB a. LONG TERN AVRG. VALOR (it available) b. Y a. t+ (+ski- 78EB (1) COICEIITRATIOi (2) I .9I (1) (1) (1) (2) 10.I8 (1) COICLITRATIW (2) NA88 arse g. Nitrogen, )P) X COICmeTRATI01 0.7 Inn 0.100 CONCINIMTION N/A N/A N/A N/A 1 MG/L KG Total Organic (as X 20 361.2 < 10.5 < 69.8 < 3.2 < 6.6 13 MG/L KG h. oil and Grease X N/A N/A N/A N/A ........... _....... N/A __.......:::::..gas-:,:•:::•:::ua::;;.`:;_..-:::::.•::::aa:a:.:::.:a.•}+}•ar};•}:o}:::;a:i::;:. 1 MG/L KG i. Phosphorous (as P), Total - ?23 ll 0 < 0.1 :;•:::.::.�.:.. • �:..}`�r2r..................r... :.......................................:......... i. AadloactiViLY (1) Alpha, Total �:S:�o:�}}:;-; >�r:�r:;::-::::..ryA,3+r,�;,.t!drax•5:•:.t� ;; X µ N/A ::,fr:R'•:.atth:::-:.a„-.�::...�.5.,.::...nxo-}:•rr:•:�,••c N/A N/A N/A N/A N/A 0 (2) seta, Total X N/A N/A N/A N/A N/A N/A 0 (3) Radium. Total. X N/A N/A N/A N/A N/A N/A 0 N/A N/A N/A N/A N/A 0 (4) Radium 226 X N/A Total k. Sulfate (as 804) (1408-79-8) X N/A N/A N/A N/A N/A N/A 0 MG/L KG X N/A N/A N/A N/A N/A N/A 0 MG/L KG 1. Sulfide (as 8) m. Sulfite (as 803) (14265-45-3) X N/A N/A N/A N/A N/A N/A 0 MG/L KG n. Surfactants X N/A N/A N/A N/A N/A N/A 0 MG/L KG X 5 0.715 N/A N/A N/A N/A 1 MG/L KG o. Aluminum, Total (7429-90-5) p. Barium, Total , X N/A N/A N/A N/A N/A N/A 0 MG/L KG (7440-39-3) g. Boron, Total (7440-42-8) X N/A N/A N/A N/A N/A N/A 0 MG/L KG N/A N/A N/A N/A N/A 0 MG/L KG r. cobalt, Total (7440-48-4) X N/A N/A N/A N/A N/A 0 MG/L KG s. Iron, Total X N/A N/A (7439-89-6) t. Magnesium, Total X N/A N/A N/A N/A N/A N/A 0 MG/L KG (7439-95-4) u. Molybdenum, Total X N/A N/A N/A N/A N/A 0 MG/L KG N/A (7439-98-7) v. Mang , Total (7439-96-5) X N/A N/A N/A N/A N/A 0 MG/L KG N/A N/A N/A N/A N/A 0 MG/L KG w. Tin, Total (7440-31-6) z. Titanium, Total (7440-32-6) X N/A N/A 0 MG/L KG X N/A N/A N/A N/A N/A N/A „-r,,, IPA I.D. MW®ER (aoyy from Itma 1 of Form 1) 1 OU. L NUMBER 011 V. 11V'L'N^K- ItL11J 1. POLT.'1TANT rr r £LMil 'A" 6. 2. MARX 'X' iVb A2Ifa. .7 a=ANS.a a7.8.2, aa.. — c•a . 3. EFFLUENT 4. UNITS 5. INTAXE (optional AND .:;AS ,.7vr- e. r• .. r- *. MAXDIUX DAILY VALVE b. MAXIMUM 30 DAY VALUE (If available) o. LONO TERM AVRO. VALUE (if availablal d. NO. OP .. cONCSN- b. MASS a. LOMO TERN AVRO. VALUM (if available') b. Nu or NU14.2.;,3R Of available) n. u. mum ,.,m. .wan uma arm (1) 12) MASS 11) CONCENTRATION (2) MASS (1) CCNCQRAATION { (2) MASS ANAL- TOSS TRATION 11) 1 COMCZNIRATION (2) I NABS ANAL - 1888 METALS, CYANIDE AND TOTAL PHENOLS C COICINTRATIOI 111. Antimony. Total (7440-36-0) X < 0.5 N/A N/A N/A N/A 1 MG/L KG 2M. Ara.nic, Total (7440-38-2) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 3M. n,ry311,m, X N/A N/A N/A N/A N/A N/A 0 MG/L KG Total (7440-41-7) 1M. Cadmium, Total (7440-43-9) X N/A 1 N/A N/A N/A N/A N/A 0 MG/L KG 5M. Cbromlum, Total (7440-47-3) X < 0.030 N/A N/A N/A N/A 1 MG/L KG 6M. Copper. Total (7440-50-8) X 0.054 0.008 N/A N/A N/A N/A 1 MG/L KG 7M. L..d, Total (7439-92-1) X < 0.20 N/A N/A N/A N/A 1 MG/L KG BM. Mercury, Total X N/A N/A N/A N/A N/A N/A 0 MG/L KG CCC (7439 -97 -6) 9M. Nickel, Total X < 0.050 N/A N/A N/A N/A 1 MG/L KG �. (7440-02-0) 10M. Selenium Total (7702-49-2) X N/A N/A N/A N/A N/A 0 MG/L KG 11x. Silver, Total (7440-22-4) X N/A N/A N/A N/A N/A 0 MG/L KG 12M. Thallium Total (7440-24-0) X N/A N/A N/A N/A N/A 0 MG/L KG 13M. lino. Total (7440-66-6) X 0.039 0.006 N/A N/A N/A N/A , 1 MG/L KG 1411. Cyanid.. Total (S7-12-5) X 0.073 1.318 0.073 0.485 < 0.073 < 0.150 13 MG/L KG 151. Phenols, X < 0.010 N/A N/A N/A N/A 1 MG/L KG Total DIOXIN 2.1.7.8 - ♦.tse.elo.e- Gls.re-.-a1o.1. IIIIIL- I17....,-q X DESCRIBE RESULTS NOT REQUIRED TO ANALYZE FOR PAGE V-3 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAB NUMBER (if available) 2. MARK 'X np p• ounms b..e- tsarso • O. Y. tssrta wan a. EAXDIOE DAILY VALOR (1) CONCINTRATION MOS (2) 3. EFFLUENT b. MAMMON 30 DAY VALQI (it available) (1) (2) camcs TRATSON KANO IPA I.O. $OE8IR (copy !ram Itas 1 of worn 1) NC0004308 LONO TERN AVRO. VALOR (!t available) (1) (2) CONICSNTAATIOS NASA d. No. OY ANAL- YasY 4. UNITS a. CONCSN- TRATION b. NAOS OUTPALL NUMUR 011 5. INTAKE (optional) a. LOIN TIRE AVRO . VALUI (it available) (1) COICSNTRATItst b. NO. OF ANAL- YSE; OC/MS FRACTION iv. Acrol.la — VOLATILB COMPOUND X N/A N/A N/A N/A N/A N/A 0 MG/L KG (107- ;:4t4) 27. Ay. floaitril. X N/A N/A N/A N/A N/A N/A 0 MG/L KG (107-13.1) 3v. Benzene X N/A N/A N/A N/A N/A N/A 0 MG/L KG (71-43-2) eve B1.(m methyl) After X N/A _loro- N/A N/A N/A N/A N/A 0 MG/L KG (542-61-1) sv. Bramotom X N/A N/A N/A N/A N/A N/A 0 MG/L KG (1S-25-2) 6v. Carbon Tetra- X N/A N/A N/A N/A N/A N/A 0 MG/L KG Chloride (56-23-5) 7v. Cblorobeaseae X N/A N/A N/A N/A N/A N/A 0 MG/L KG (100-90-7) 4v. Chlorodlbrosio- X N/A N/A N/A N/A N/A N/A 0 MG/L KG methane (124-40-1) 9v. Chloro.tbane X N/A N/A N/A N/A N/A N/A 0 MG/L KG (75-00-3) 10v. 2-Cbloro- .thylvinyl Muir (110-7S-9) X N/A N/A N/A N/A N/A N/A 0 MG/L KG N/A N/A 0 MG/L KG . 11v. Chloroform X N/A N/A N/A N/A (67-66-3) 12v. Dicbloro- brommeetbaa. r X N/A N/A N/A N/A N/A N/A 0 MG/L KG (75-27-4) 13v. otohloro- dltluoromethans X N/A N/A N/A N/A N/A N/A 0 MG/L KG (75-71-4) 14v. 1,1-Dicbloro- X N/A N/A N/A N/A N/A N/A 0 MG/L KG ethane (75-34-3) 15v. 1.2-Dschloro- X N/A N/A N/A ' N/A N/A N/A 0 MG/L KG .than. (107-06-2) 14v. 1.1-Dtcblor- X N/A N/A N/A N/A N/A N/A 0 MG/L KG ethylene (75-35-4) 17v. 1,2-Dicbloro- X N/A N/A N/A N/A N/A N/A 0 MG/L KG propane (76-97-5) 10v. 1,3-Dicbloro- X N/A N/A N/A N/A N/A N/A 0 MG/L KG propylen•(542756) Dv. sthylbens.n. X N/A N/A N/A N/A N/A N/A 0 MG/L KG (100-41-4) 20v. Methyl- X N/A N/A N/A N/A N/A N/A 0 MG/L KG Bromide (74-63-9) 21v. Methyl- X N/A N/A N/A N/A N/A N/A 0 MG/L KG Chloride (74-07-3) ft. ws v_ . V. INTAKE AND EFFLUENT CHARACTERISTICS PART C IPA I.D. NUMBER loopy from Itea 1 of NC0004308 rosa 1) 1 . .Laf� tiER 011 1. POLLUTANT AND CAS NUMBER (If available/ 2. MARK 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) b. ND. or ANAL- YB1S ..ra.r. T. a.- Omo. a. se. WIRD ...e. css..e mast a. 1mXD(W( DAILY VLLUZ DAY VALUI o. LODZ TIA31 AVRO. VALUI (1r available) d. No. CT ANAL- MP •. COMM- TAATian b. 1018S a.. LONG TWIG( AVAO. VALUI (if available) b. X*XD(Ui( 30 (1t available) (1) Cp1COrt111TION (2) 10188 (1) CCIICVRAATION (2) 30188 (1) CONCOrTAATION (2) Inn (1) COS COITAATION (2) NABS ra.nnr FRACTION - VOLATILE COMPOUNDS (continued) GC/MS 22V. Methylene X N/A N/A N/A N/A N/A N/A 0 MG/L KG Chloride U:-09-2) X N/A N/A — - --- - -N/A_ __ N/A N/A 0 MG/L KG 23V. 1.1.. -T•tr• chloro.tbLt E N/A (79-34-S) 249. Tetrechlor- X N/A N/A N/A N/A N/A N/A 0 MG/L KG .thyl.ne(127-16-4) 25V. Toluene X N/A N/A N/A N/A N/A N/A 0 MG/L KG (toe-55-3) 26V. 1.2-Tr.ne- Dlchl.+ro.thylaae X N/A N/A N/A N/A N/A N/A 0 MG/L KG (156-60-S) 27V. 1.1.1-Tri- chloroethan. X N/A N/A N/A N/A N/A N/A 0 MG/L KG 77 (71-5S-6) 21V. 1.1.2-Tri- chloro.thane X N/A N/A N/A N/A N/A N/A 0 MG/L KG (79-00-5) 29V. Trichloro- X N/A N/A N/A N/A N/A N/A 0 MG/L KG ethylene (79-01-6) 30V. Trichloro- tluoromethans X N/A N/A N/A N/A N/A N/A 0 MG/L KG (75-69-4) 31V. Vinyl. X N/A N/A N/A N/A N/A N/A 0 MG/L KG Chloride (75-01-4) GC/MS - ACID 1A.2-cbloroph.co1 COMPOUNDS , X N/A N/A N/A N/A N/A N/A 0 MG/L KG (95-57-5) 2A. 2.4-Dichloro- X N/A N/A N/A N/A N/A N/A 0 MG/L KG phenol (120-63-2) 311.2,6-Di„eehy1- X N/A N/A N/A N/A N/A N/A 0 MG/L KG phenol (105-67-9) 4A.6,6-Dlnitro-O- X N/A N/A N/A N/A N/A N/A 0 MG/L KG Cresol (534-52-1) SA. 2.6-Dinitro- X N/A N/A N/A N/A N/A N/A 0 MG/L KG phenol 01-29-5) 6A.2-Mitropbenol X N/A N/A N/A N/A N/A N/A 0 MG/L KG (51-75-5) 7A. a-Nitropb•nol X N/A N/A N/A N/A N/A N/A 0 MG/L KG (100-2-7) SA. P-chloro-X- X N/A N/A N/A N/A N/A N/A 0 MG/L KG Cresol (59-50-7) 9A.9.ntaohioro- X N/A N/A N/A N/A N/A N/A 0 MG/L KG phenol (57-66-5) 10A. Phenol X N/A N/A N/A N/A N/A N/A 0 MG/L KG (10•-95-2) 11A.2.6.6-Tri- chloroph.mol X N/A N/A N/A N/A N/A N/A 0 MG/L KG (6S-6-2) bans) is—R V. INTAKE AND EFFLUENT CHARACTERISTICS — PART C )IRA I.D. NUMBIR loopy tram Item 1 of Nc0004300 Form 1) OOTVALL NUMBRA 011 2. MARX 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) 1. POLLUTANT AND CAS NUMBER (if oval/able) ....... ai. e- ossssa .. u. LIMO sasses .. M. us.s mama(1) a. IUXD(Q31 DAILY VALO= b. 1(AXD=W[ 30 DAT VALOR (it available) o. LONG TDJ( AVRO. TALON (it available) a. so. OF ANAL- TB=B a. cO(CSN- TRAMS, b. KANB a. LONG TRAM AVRO. VALOR (1! available) b. I. of ANAL - TARA CONCENTRATION (3) 1 .Ba (1) CONCENTRATION (3) NABS (1) CONCENTRATION (3) NABS (1) CCNCIIITRATIOi r--(3) NARK FRACTION - BASE/NEUTRAL COMPOUNDS OC/MS ID. Aasasapbtnsa• (63-32-9) X < 0.010 N/A N/A N/A N/A 1 MG / L KG 25. Ac.aspbtyl.a• X < 0.010 N/A N/A N/A N/A 1 MG/L KG (306-96-6) 3D. Aathr.c.n. X < 0.010 N/A N/A N/A N/A 1 MG/L KG (120-12-7) AD. esasiasa. X N/A N/A N/A N/A N/A N/A 0 MG/L KG (93-674) SD. e.��;. (•1- Antbr.S-. f. X < 0.010 N/A N/A N/A N/A 1 MG/L KG 656�ss.:.; 6e. Demo (a)- X < 0.010 N/A N/A N/A N/A 1 MG/L KG Pyres (50-32-5) 7D. 3,4-5.aso- ►luor.ath.as X N/A N/A N/A N/A N/A N/A 0 MG/L KG (205-99-2) 65. a.aso(Qhl) P.ryl.a• X < 0.010 N/A N/A N/A N/A 1 MG/L KG (1)1-3a-3) 9D. Dsaso(k) 11uoratbsa• X < 0.010 N/A N/A N/A N/A 1 MG/L KG (207-6-9) 105. 519(3-Chloro- •thozy) Nathan* (111-91-1) X N/A N/A N/A N/A N/A N/A 0 MG/L KG .. -. 0 MG/L KG 115. 51.(3-Chloro- .thyl) (Mbar X N/A N/A N/A N/A N/A N/A (111-44-4) 125. 51.(3-Cbloro- Isopropyl) (Mbar J X N/A N/A - N/A N/A N/A N/A 0 MG/L KG t (102-60-1) 135. 51.(3-ethyl- bsyl)Pbtal•t• X N/A N/A N/A N/A N/A N/A 0 MG/L KG (117-01-7) 165. 6-eras»- phony) Ph.ayl sth.r (101-5S-3) X N/A N/A N/A N/A N/A N/A 0 MG/L KG X N/A N/A N/A N/A N/A N/A 0 MG/L KG Ise. Butyl 5•asyl Pbtalat. (05-66-7) 165. 2-Cbloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG N.pbt.l.n•(91557) 175. 4-cbloro- Pb.ayl Phenyl sth.r (7005-73-3) X N/A N/A N/A N/A ' N/A N/A 0 MG/L KG N/A 1 MG/L KG Oxymora165. sy.•na X < 0.010 N/A N/A N/A (216-1-9) 195. D1b.aso(a.h) X < 0.010 N/A N/A N/A N/A 1 MG/L KG Antbr•c•a.(53703) 305. 1.3-D1cbloro- X N/A N/A N/A N/A N/A N/A 0 MG/L KG S.aI•a• (95-S0-1) 305. 1.3-Dlcbloro- 5.as.a• (541-73-1) X N/A N/A N/A N/A N/A N/A 0 MG/L KG , ROA I.D. M03®IR (copy t3:c0 Item 1 of Form 1) OD. .L M01®1R 011 V. 1NTAlum AMU 1. POLLUTANT MD CAB NUMBER (If available) StrLrLUISCI a:es/usio.:'al4eta.Oa.i.a:o 2. NARK 'X' - a-. r a. ■ 3. BFFLOBNT -- 4. UNITS - _ 5. INTAICS (optional) b. 9A. OP )WJ1L- ..+sse- Tx. MI- anssa .. M. saws. .. a- a:s+s. asses. a. M>v(D(U31 MILT VILUI b. If17IZ (U31 30 D1►Y V1,LUI (If available) o. LOAD Tilil AVRO. Vl s !!t available) 4. NO. ANAL- 3BS8 a. ccre3x- ?NATION(1) b. NUM •. WOO TI 1 ADM. V>\LUZ av+tilabla) Pa.sss. (1) CafC TI011 (2) 10188 (1) CONCENTRATIONmugCONTIN (2) (1) CONTINUATION (3) )0188 CdfCix3AJITIcx (3) MUM GC/MS FRACTLUIV 328. 1.4-Diabloro- benzene (106-16-7) - 11Ab3/11ZUWAAL X a:ViarvuL1uD zuuuG.Laauu N/A N/A i N/A N/A N/A N/A 0 MG/L KG X N/A - -N/A - N/A _ _ - -N/A- - 0 MGJL-- KG 238. 3.3-Dichioro- D.nsidin.(91-94-1) N/A N/A 248. Diethyl 9atal.t.(S1-66-3) X N/A s N/A N/A N/A N/A N/A 0 MG/L KG 358. Dteethyl Pbtel.t.(131-11-3) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 268. DI-N- y1 Pbt.11.t.(t a'i1-3) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 278. 3.1-D1i ltro- toluene (131-14-2) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 308. 3.6-Diaitro- toluene (606-20-2) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 298. Di-x-octyl Pbtal.t.(117-04-2) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 308. 1.2-Dipbeuyl- hydras;a. (122-66-7) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 318. Pluorentbsne (306-44-0) X < 0.010 N/A N/A N/A N/A 1 MG/L KG 328. Pluorea. (16-73-7) X < 0.010 N/A N/A N/A N/A 1 MG/L KG 338. Sasachioro- benzene (110-74-1) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 318. 8.sachloro- bute4ien. (87613) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 3515. R.seabloro- cyclop ntadi.a. (77 -47-4 ) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 368. 8.secbloro- (67-72-1) X N/A N/A N/A N/A N/A N/A 0 MG/L KG ethane 378. Baden (1.3.3-cd) Pyres. (193-39-S) X < 0.010 N/A N/A N/A N/A 1 MG/L KG 388. I.opboroa. (76-59-1) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 398. xapthalene X < 0.010 N/A N/A N/A N/A N/A 1 MG/L KG (91-20-3) 408. Nitrobenzene (98-9S-3) X N/A N/A N/A N/A N/A N/A 0 MG/L KG 418. $-xitr+oeodi- m.thylemine X N/A N/A N/A N/A N/A N/A 0 MG/L KG (63075-P) 421. x-xitro.odi- x-Propyleala. (621-64-7) X N/A N/A N/A N/A N/A - w N/A 0 MG/L KG )• V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (IT .) GC/MS FRACTION — 43E. N-Nitrosodi- yb.gyl•sln.(66306) 440. Ph.naAthr.n. (65-1-6) 450. Pyr n. (129-0-0) 2. MARK 'X' ao u. Nssha .. M- 1142119 a. MAMMON DAILY VALUS Wan PUMP WSW (1) CONCENNTRATION BASE/NEUTRAL COMPOUNDS X N/A (2) NABS) (continued) < 0.010 < 0.010 N/A 3. EFFLUENT b. NANDLU71 30 DAT VALD! (1t available) (1) (2) CONCENTRATION NANi6 N/A N/A N/A N/A N/A N/A IPA I.D. NUl®IA (copy from Item 1 of Fors 1) NC0004308 o . LONG TSRN AVM. VALQS (it available) (1) (2) CONCENTRATION NAM N/A N/A N/A N/A N/A N/A d. NO. 07 ANAL - TOED 0 1 1 4. UNITS .. CONCEN- TRATION MGIL MG/L MG/L b. NA06 KG KG KG OUTFALL NU1t83A 011 5. INTAKE (optional) a. LONG ?SRN AVRG. VALUS I b. NO (it available) (1) CONCENTRATION NAVE (2) • I 46E. 1.2.4-Tri- eblorob.os.a. (120-62-1) N/A • N/A N/A N/A N/A N/A 0 MG/L KG GC/MS FRACTION - PESTICIDES 1P. Aldrla (309-0-2) 3P..-EEC (319-64-S) N/A N/A N/A N/A N/A N/A 0 UG/L KG N/A N/A N/A N/A N/A N/A 0 UG/L KG 3P. b-NE: (319.0.•.) 4P. (59-69-9) SP. d-EEC (319-66-6) N/A N/A N/A N/A N/A N/A 0 UG/L KG N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 0 UG/L UG/L KG KG 6P. Chlordane (S7-74-9) 7P. 4.4-DOT (S)-29-3) N/A N/A N/A N/A N/A N/A 0 UG/L KG N/A N/A N/A N/A N/A N/A 0 UG/L KG 6P. 4.6-DDI (72-5S-9) PP. 4.4-ODD (72-54-6) • N/A N/A N/A N/A N/A N/A 0 UG/L KG N/A N/A N/A N/A N/A N/A 0 UG/L KG 10P. DL.l.dria (60-S7-1) N/A N/A N/A N/A N/A N/A 0 UG/L KG 11P..-indosult.a (11S-29-7) N/A N/A N/A N/A N/A N/A 0 UG/L KG 12P. b-Indosult.n (11S-39-7) 129. Eodo.ult.a Yult.t.(1031-07-6) 14P. 1Ddrin (73-20-6) 1SP. 6adrio Aldehyde (7421-93-4) 16P. II.yt*chlor (76-44-6) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0 UG/L KG 0 0 UG/L UG/L KG KG N/A N/A N/A N/A N/A N/A 0 UG/L KG N/A N/A N/A N/A PAGE V-8 N/A N/A 0 UG/L KG V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (it available) 2. MARE 'X' 3. EFFLUENT IVA I.D. 11O!A (copy item Item 1 of Fora 1) NC0004308 4. UNITE L IIMMER 011 5. INTAKE (optional) ..stwr- t70 p- b. Y. LIMPID asrar •. Ds. Wart a. MAXIMUM DAILY VALOR (1) CONCENTRATION b. MAXIM= 30 DAY VALO= (it available) (1) (3) CONCENTRATION 1018/ o. LONG TIRM AVRO. VALUI (it available) (1) (7) COR:INTRATIOi 6. NO. OT ANAL- YSES a. CONCEN- TRATION b. 3o►sa a. LONG TIMM AVRO. VALOR (it available) (1) COICR3I7RATIOI wino fM....aVN 170. Heptachlor Epoxide (1024e57-3) - roa..a..armwsywr.a..—wY/ X N/A N/A N/A N/A N/A N/A 0 - - UG/L KG 10P. PCB-1362 (53669-21-9) X - N/A - N/A N/A N/A N/A N/A 0 UG/L KG 19P. PCB-1254 (11097-69-1) X N/A t N/A N/A N/A N/A N/A 0 UG/L KG 200. PCD-1221 (11104-26-3) X N/A N/A N/A N/A N/A N/A 0 UG/L KG 210. PC6-1232 (11141-16-5) X N/A N/A N/A N/A N/A N/A 0 UG/L KG 220. Pc8-1318 (12672-29-6) X N/A N/A N/A N/A N/A N/A 0 UG/L . KG 230. PCR-1260 (11096-92-5) X N/A N/A N/A N/A N/A N/A 0 UG/L KG 240. Pc15-1:1.: (12674-11-_..' X N/A N/A N/A N/A N/A N/A 0 UG/L KG 2SP. Tasay.x_a. (6001-35-3) X N/A N/A N/A N/A N/A N/A 0 UG/L KG PAGE V- AL coil a3-b7-U8 ya V4a 1 s (u75 -t3) --&tm 0� 13461 0All( 01 1 - 5 d-i c -yes C6 % e•C) wattr Pxncie,ct-Sed) • �-�. sc,. i JAI Ts f 4D rtJ — i't20n liDl Get 5vi7( -TS ^tOn� ' - 770 ) 1 0. ; �; �/Q rd /l: l n 0 - 7 3 _> a L7 / Ff vim: att. Mewi CO, 7 - i> 3 S .41J i i pH G- 9 &a 0-c1(U ( a 42 f aU•t., !lD FACT SHEET FOR WASTELOAD ALLOCATION OUTFALL 011 Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: Aluminum Co. of America NC0004308 Industrial Existing Renewal Badin Lake (Yadkin River) WS III - B 03-07-08 Stanly re MooresvillejW' Greg Nizich 11/24/93 F18NE Request #7668 N.C. DEPT. OF ENVIRONMENT, HEALTH, & NATURAL RESOURCES APR 14 199d DIVISION OF ENVIRONMENTAL MANAGEMENT MOORESVILLE REGIONAL OFFICE Stream Characteristic: USGS # Date: Drainage Area (mi2): Summer 7Q10 (cfs): lake Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): IWC (%): Wasteload Allocation Summary (approach taken. correspondence with region. EPA, etc.) Discharges during storm events which cause a bypass of the diffuser line. Discharge includes stormwater, non -contact cooling water, groundwater, condensate. Though discharge is under high flow conditions, effluent is still greater than the standards for CN and Fl. Solids levels are also high. Special Schedule Requirements and additional comments from Reviewers: Recommended by: Reviewed by Instream Assessment: Regional Supervisor: Permits & Engineering: Betsy lison /.)44,(4,(, Date: -3/�,19`( �/ Date: 7 /51f Zsv Date: Date: RETURN TO TECHNICAL SERVICES BY: mall.. C1i - ICl Li 2 CONVENTIONAL PARAMETERS ExistingLimits: Wasteflow (MGD): pH (SU): Oil & Grease (mg/1): TSS (mg/1): CN (ug/1): Fluoride (ug/1): Recommended Limits: Wasteflow (MGD): pH (SU): Oil & Grease (mg/1): TSS CN (ug/1): Fluoride (ug/1): daily max monthly av monitor 6-9 monitor monitor monitor monitor daily max monthly av monitor 6-9 monitor monitor monitor monitor Limits Changes Due To: Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow Other (onsite toxicity study, interaction, etc.) Instrearn data New regulations/standards/procedures New facility information Parameter(s) Affected (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges) 3 TOXICS/METALS Type of Toxicity Test: Acute 24 hour pass/fail, fathead minnow Existing Limit: none Recommended Limit: episodic Monitoring Schedule: first five events Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR x No parameters are water quality limited, but this discharge may affect future allocations. MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) N (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name ALCOA Permit # NC004308 Pipe # 011 ACUTE TOXICITY MONITORING (EPISODIC) The permittee shall conduct FIVE acute toxicity tests using protocols defined as definitive in E.P.A. Document 600/4-85/013 entitled "The Acute Toxicity of Effluents to Freshwater and Marine Organisms." The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24'hour static test, using effluent collected as a single grab sample. Effluent samples for self -monitoring purposes must be obtained below all waste treatment. Sampling and subsequent testing will occur during the first five discrete discharge events after the effective date of this permit. After monitoring of the first five toxicity tests, the permittee will conduct one test annually, with the annual period beginning in January of the next calendar year. The annual test requirement must be performed and reported by June 30. If no discharge occurs by June 30, notification will be made to the Division by this date. Toxicity testing will be performed on the next discharge event for the annual test requirement. The parameter code for this test is TAE6C. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Form (MR-1) for the month in which it was performed, using the appropriate parameter code. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Rd. Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test. Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 n/a cfs Permitted Flow variable MGD IWC n / a % Basin & Sub ;basin 03-07-08 Receiving Stream Badin Lake County Stanley EAM Fathead 211 Version 10/91 Recommended by: Daw 5/2 .2 /9 NPDES WASTE LOAD ALLOCATION PERMIT NO.: NC0004308 PERM1TTEE NAME: FACILITY NAME: Facility Status: Existing Aluminum Company of America Permit Status: Renewal Major Minor Pipe No.: 012 previously 9B) Design Capacity: Domestic (% of Flow): Industrial (% of Flow): 100 % Comments: NCCW, groundwater, condensate and Stormwater - previously had monitoring for Cyanide. O&G and Fluoride and Chronic Tox test RECEIVING STREAM: Yadkin River Class: WS-III & B Sub -Basin: 03-07-08 Reference USGS Quad: F 18 NE (please attach) County: Stanly Regional Office: Mooresville Regional Office Previous Exp. Date: 5/31/94 Treatment Plant Class: Classification changes within three miles: No change Requested by: Prepared by: Reviewed by: Greg Nizich Date: 11/24/93 Date: 5- /4 / Date: (-/ Modeler Date Rec. # e'.Mr 11134'13 '74,6 9 Drainage Area (nut ) Avg. Streamflow (cfs): IAA 7Q10 (cfs) Winter 7Q10 (cfs) 30Q2 (cfs) Acute/ Toxicity Limits: IWC { [p % ' onic Instream Monitoring: Parameters TluondP, trtu✓►ti ALA" Cya-.,dc Upstream Location Downstream Location 3 5 s 30o', ., Effluent Characteristics 724/ y MAX MOItirgi..? ii-1i&. . C N (AT/1) 4/3 A-1 Jv. (mgll) virr, rbr" Y tebaill ("m .) i viJ q( CV:. ettbice-S' 0144%11) 0.,)._ pH (SU) 6— g 0:1 c �a G, 6 112 40 3c) OUTFALL 005 35°24'08" N 80°07'17" W q • O ry .77 NORTHWEST VALLEY CREEK DISCHARGE 35°24'52" N 80°07'04" W OUTFALL 012/011 35° 24' 42" N 80°06' 55" W •. UTFALL 002 i. 'ilia-771-35°24'30" N Badiii; 80°O6' 57" W i UTFALL 004 35°24' 13" N 80°07'12" W NPDES OUTFALL LOCATIONS FOR ALCOA-BADIN WORKS--NC0004; MODIFIED FROM USGS' NEW LONDON AND BADIN 7.5 MINUTE QUADRANGLES (TOPOGRAPHIC) A. (009B). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL Permit No. NC0004308 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall serial number, 009B Such discharges shall be limited and monitored by the permittee as specified below: D►Z gffluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Units — (Specify)— Measurement Sample *Se mpl. •n._Am Dally Max, Mon. Ave_ Daily Max Frequency Type Locatlop Flow Settleable Solids Weekly Instantaneous E 0.1 ml/I 0.2 ml/I 2/month Grab E Oil & Grease 30.0 mg/I 60.0 mg/I 2/month Grab E Turbidity 2/month Grab E Cyanide 0.434 mg/I 2/month Grab E Fluoride Chronic Toxicity** 2/month Composite E Quarterly Composite E • * Sample Locations: E - Effluent. ** See Part III, Condition D; Chronic Toxicity (Ceriodaphnia) P/F at 16%; Match, June, September and December. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored 2/month at the effluent grab sample. by There shall be no discharge of floating solids or visible foam in other than trace amounts. I GKEX88/MP COMPLIANCE EVALUATION ANALYSIS REPORT 11/24/93 PAGE 1 PERMIT--NC0004308 PIPE--012 REPORT PERIOD: 9210-9309 LOC---E FACILITY --ALUMINUM COMPANY OF AMERICA DESIGN FLOW-- 5.1200 CLASS--1 LOCATION--BADIN REGION/COUNTY--03 STANLY 50050 TGP3B 00076 00400 00545 00556 00720 00951 MONTH 4/MGD CERI7DPF TURBIDTY PH RES/SET OIL-GRSE CYANIDE FLUORIDE LIMIT NOL NOL NOL NOL NOL NOL NOL NOL 93/03 .0798 1 6.00 7.5-6.8 .0 .000 .0644 4.240 LIMIT NOL NOL NOL 9.0 6.0 F .1 F 30.000 NOL NOL 93/04 .0617 1.55 7.4-6.8 1.575 .0842 3.900 93/05 .0646 1.35 7.6-6.7 .0 .600 .0770 4.160 93/06 .0447 2 1.15 7.5-7.2 .0 .000 .0510 2.450 93/07 .0355 1 1.70 8.1-7.1 .0 .400 .0275 2.900 93/08 .0360 2.20 7.6-7.2 .0 .000 .0888 2.802 93/09 .0282 1 1.15 7.5-6.3 .0 .550 .0032 1.170 AVERAGE .0500 1 2.15 .0 .446 .0565 3.088 MAXIMUM .1150 2 11.00 8.100 .1 4.000 .2960 5.300 MINIMUM .0150 1 .80 6.300 .0120 .880 UNIT MGD PASS/FAI NTU SU ML/L MG/L MG/L MG/L MIXER BEARING NON —CONTACT COOLING WATER — 0.012 MGD ,NODE PRESS NON —CONTACT (COOLING WATER — 0.022 MGD BALL MILL BEARING NON —CONTACT COOLING WATER — 0.007 MGD COKE UNLOADING WELL GROUND WATER — 0.004 MGD • I. STEAM LINE CONDENSATE — 0.004 MGD ANODE PRESS VACUUM PUMP NON —CONTACT COOLING WATER — 0.004 MGD COKE HEATER BEARING NON —CONTACT COOLING WATER — 0.010 MGD STORMWATER UTFALL 012 CO:s.1363 MGD OTE: STORM EXCEEDING 012 DIFFUSER IPUMP CAPACITY AND CAUSING OVERFLOW VER WEIR ACTIVATES OUTFALL 011 OUTFALL 011 FIGURE 5 OF 5 OUTFALL 012 AND 011 SOURCES ALCOA-BADIN WORKS NC0004308 1' 4 OUTFALL 012 INTAKE AND EFFLUENT CHARACTERISTICS ALUMINUM COMPANY OF AMERICA BADIN, NORTH CAROLINA NC0004308 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART A IRA I.D. NUMBER (copy tram Item 1 of Form 1' NC0004308 FM . NUMBER 012 1. POLLUTANT 2. EFFLUENT 3. UNITS 4. INTAKE (optional) b. NO. or ANAL- TOTS a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (it available) o. LONG TERM AVRO. VALUE (if available) d. No. or ANAL- TS18 a. cake+- 'MUTTON b. NABS a. LONG TERN AVRO. VALUH (if available) (1) CONCENTRATIOI 12) N(SS 11) CONCENTRATION (2) NANO (1) CONCENTRATION 42) NABS (1) CONCENTRATION (2) NABS a. Biochemical OlMyg•a Demand (HOD) 2.6 1.1 N/A N/A N/A N/A 1 MG/L KG 4.6 N/A 1 b. ::comical u_jg•n Demand (COD) < 10 N/A N/A N/A N/A 1 MG/L KG < 10 N/A 1 a.' Total Organic Carbon (TOC) 4.1 1.8 N/A N/A N/A N/A 1 MG/L KG 2.4 N/A 1 d. Total Su.p.nd.d Solid. (TSB) 0.5 0.2 N/A N/A N/A N/A 1 MG/L KG < 1.0 N/A 1 •. Ammonia (aa N) < 0.5 N/A N/A N/A N/A 1 MG/L KG < 0.5 N/A 1 f. Flow VALUE 0.115 VALUE 0.080 VALUE 0.055 57 MGD MGD VALUE 0.380 4 g. Temperature • (winter) VALUE 16 VALUE 14 VALUE 13 30 DEGREE CELSIUS VALUE N/A 0 b. Temperature VALUH 36 VALUE 31 VALUE 29 31 DEGREE CELSIUS VALUE N/A 0 (summer) i. pH MINIMUM 6.4 MAXIMUM 8.1 MINIMUM 6.4 MAXIMUM 8.1 M 3�i,i.... " a_: ;.. 57 STANDARD UNITS V. INTAKE AND EFFLUENT CHARACTERISTICS - PART B 1. POLLUTANT AND CAS NUMBER (if .r.11.b1.) 2.MARX'X' 3. EFFLUENT 4. UNITE 5. INTAIB (ptional) b. No. or ANAL- TOTS ..u- LIMO NMnot b. N- R:t..b a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE (1f available) c. LONG TEAM AVRO. VALUE (if avallabI.) d. NO. or ANAL- YOU A. COWEN- TRATION b. 111A88 a. LONG TERM AVRO. VALUE (if available) (1) CCNCENAATION (2) rum (1) CONCENTRATION (2) NASA (1) CONCENTRATION (2) WASH (1) CONCENTRATION (2) NABS Mint a. Bromide (24959-67-9) X " < 0.20 N/A N/A N/A N/A 1 MG/L KG < 0.5 N/A 1 b. Chlorine, Total Residual X < 0.10 N/A N/A N/A N/A 1 MG/L KG 1.0 N/A 1 o. Color. ; . X < 5 N/A N/A N/A N/A 1 POINT GOUNT UNITS < 5 N/A 1 d. Fecal coliform X < 2 N/A N/A N/A N/A 1 col)1o0 ml N/A N/A 1 .. Fluoride (16984-46-8) X 7.60 3.31 4.24 1.28 3.04 0.63 58 MG/L KG 0.92 N/A 1 f. Nitrate- Nitrite (as N) X 0.39 0.17 N/A N/A N/A N/A 1 MG/L KG 0.13 N/A I AND EFFLUENT CHARACTERISTICS - PART B (continued) EPA I.D. NUMBER copy from Its 1 of NC0004308 tors 1) ODTIALL NUMBER 012 V. INTAKE 1. POLLUTANT AND CAS NUMBER (If available) 2.MARK'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) LONG TENT AVRO. VALUE b. NO. um. roomer ..-- u.,me ...av a. MAXIMUM DAILY VALUE b. MAXIMUM 30 DAY VALUE c. LONO TERM AVRO. VALUE availabls) d. NO. Or a. cONCE(- b. lwaa a. (If available)__ or (ir available) (Ir (1) (2) (1) (2) (1) (2) Khan ANAL- Y8E8 TRATIQ( (1) CONCENTRATION (2) NABS ANAL- YIE8 CONCrNTRATION < 0.5 )mga CONCENTRATION N/A IARA N/A COICENTRATYON N/A N/A 1 MG/L KG < 0.5 N/A 1 10. Nitrogen, X Total Organic (as N) h. Oil and Grease X 5.5 2.4 2.1 0.6 < 1.2 < 0.3 50 MG/L KG N/A N/A 0 i. Phospborou■ (as P), Total 3-14-0 X 0.18 0.08 N/A N/A N/A N/A 1 MG/L KG 0.19 N/A 1 ....._......--ter .......:.. ........ .. .... :.. ............................ ... . .... ....... ....... ... ......... ...... ........ ................ ........ ................ ... oactivit ] Radi Y ('. ), Alpha, ...................................................................... X ..........................: N/A N/A 0 N/A N/A 0 ;rota' ((2) Beta. X Total (3) Radium, X N/A N/A 0 Total (4) Radium 226 X N/A N/A 0 Total k. Sulfate (as 804) X 24 10 N/A N/A N/A N/A 1 MG/L KG 24 N/A 1 1 (1408-79-8) 1. sulride X 0.7 0.3 N/A N/A N/A N/A 1 MG/L KG < 0.2 N/A 1 (as s) m. sulfite (as 803) X < 0.50 N/A N/A N/A N/A 1 MG/L KG < 0.2 N/A 1 (14265-45-3) X < 0.30 N/A N/A N/A N/A 1 MG/L KG < 0.30 N/A n. Surfactants N/A 1 MG/L KG 0.048 N/A -1 o. Aluminum, Total X 0.434 0.189 N/A N/A N/A 1 (7429-90-5) p. Barium, Total X . 0.018 0.008 N/A N/A N/A N/A 1 MG/L KG 0.025 N/A (7440-39-3) a. Boron, Total X < 0.05 N/A N/A N/A N/A 1 MG/L KG 0.29 N/A 1 (7440-42-8) r. Cobalt, Total X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (7440-48-4) s. Iron, Total X 2.11 0.92 N/A N/A N/A N/A 1 MG/L KG 0.070 N/A 1 (7439-89-6) t. Magnesium, Total X 1.97 0.86 N/A N/A N/A N/A 1 MG/L KG N/A N/A 0 N/A N/A (7439-95-4) u. Mo..; plenum, Total (7439, 3-7) X < 0.05 N/A N/A N/A N/A 1 MG/L KG 0.010 N/A 1j 0.014 0.006 N/A N/A N/A N/A 1 MG/L KG v. Mauvanese, Total X 1 (7439-96-5) w. Tin, Total (7440-31-6) X < 0.5 N/A N/A N/A N/A 1 MG/L KG 0.11 N/A KG < 0.05 N/A 11 X. Titanium, Total X < 0.05 N/A N/A N/A N/A 1 MG/L (7440-32-6) „. „e er_.I EPA I.D. NOMBER (copy from Item 1 of Form 1) SARACTERISTICS I UDII. . WEBER I 012 V V. 1NTAA25 Java 1. POLLUTANT AND CAS NUMBER (If ...11ab1.) EFFLUENT C 2. MARX 'X' - c....a •- a 3. EFFLUENT - - - - 4. UNITS 5. INTAKE (optional) ..rw. 1713 1- W1.m b. am- u.n0 01W.11 .. .a- u.va. mama ■. MAXD0Il1( DAILY VALID( b. MAXIMOM 30 (if available) (1) DAY VALUE (2) MANO o. LONG TERN (if available' (1) CONCENTRATION AVRG. VALUE d. Mo. OF ANAL- TOMO a. ca1CMN- TRATI(1 b. lees a. LONG TERN (1! available) AVM. VALUE { (2) NABS b. MO. or ANAL- TOMB (1) (2) (2) MA00 (1) COMCINTRATION METALS, CYANIDE AND TOTAL PHENOLS CONCINTRATION MOB CONCENTRATION 1M. Antimony, Total (7440-16-0) 2M. Anemic, Total (7440-3E-2) X < 0.005 N/A N/A N/A N/A 1 ' MG/L KG < 0.005 N/A 1 X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 31I. Beryllium, 'petal (7440-41-7) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 4N. Cadmium, Total (7440-43-9) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.002 N/A 1 6M. ;:yromleao. %t.1 (7440-47-3) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.002 N/A 1 4t. Copper, Total (7440-60-0) X < 0.010 N/A N/A N/A N/A 1 MG/L KG 0.010 N/A 1 711. Lead. Total (7439-92-1) X < 0.10 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 OM. Mercury. Total (7439-97-6) X < 0.0002 N/A N/A N/A N/A 1 MG/L KG < 0.0002 N/A 1 90. Mickel, Total (7440-02-0) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 , 1 - 10M. Beleatum Total (77E2-49-2) X < 0.005 N/A N/A N/A N/A 1 MG/L KG N/A N/A 11M. 611.or. Total (7440-22-4) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 12N. Thallium Total (7440-20-0) X < 0.10 N/A N/A N/A N/A 1 MG/L KG < 0.002 N/A 1 13M. zinc, Total (7440-66-6) X 0.040 0.017 N/A N/A N/A N/A. 1 MG/L KG 0.055 N/A 1 I4M. Cyanid., Total (57-12-6) X 0.296 0.129 0.136 0.041 0.069 0.014 58 MG/L KG < 0.005 N/A 1 1611. Mono'.. Total X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 DIOXIN 1.1.7.. - l.tr.0.100e- X DESCRIBE RESULTS .u........1,.i. NOT REQUIRED TO ANALYZE FOR 11744.01•41 PAGE V- AND EFFLUENT CHARACTERISTICS - PART C EPA I.D. MOORE (copy from Item 1 of _ NC0004308 Form 1) OOTFALL N1314BER 012 V. INTAKE 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) 1. POLLUTANT 2. MARK VALUE e. NO. •. LONO TEEM AVEO. VALUE b. no. AND CAS ..t...• Y. N• a, Y• •. 14ll%310314 DAILY VALUE D. 1IJ1%I10U1( 30 DAY VALVE a. LONO TEEM AVAO. (it available) or •, cO1c8N- b. NABS (If available) of (il available) r NUMBER (II available) noo. anus C.V. .w... umo AYST (1) (2) (1) (2) (1) (2) NANO ANAL- Y8118 TAATIOE (1) CO6CENTRATIOf (2) L 30188 AKAL- Y018 CWCiMTPATIp( MOO COlICUIT5ATIOK YARN CO110ENTRATION VOLATILE COMPOUNDS GC/MS FRACTION 1V. Acrol.1n - X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 1 (107-02-08) 20. Aerylo01tr11. X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 (107-13-1) 37. e•0sen• X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A (71-43.2) 4V. 83.(Chloro- methyl) Scher X < 0.005 N/A N/A N/A 1 MG/L KG N/A 1 (542-88-1) 5V. eromoform X < 0.005 N/A N/A N/A 1 MG/L KG < 0.005 N/A (75-25-2) 6V. Carbon Tetra- X < 0.005 N/A N/A N/A 1 MG/L KG < 0.005 N/A Chloride (56-23-5) 7v. c:lorob•ns.m• X < 0.005 N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 (•i9-90-7) 80. Chlorodibromo- X < 0.005 N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 Methane (124-48-1) 9V. Chloro•th.a. X < 0.005 N/A N/A N/A 1 MG/L KG < 0.0014 N/A (75-00-3) N/A 1 MG/L KG < 0.005 N/A 10V. 2-chloro- .thylvinyl Ether X < 0.005 N/A N/A (110-75.8) 11V. Chloroform X 0.0073 0.0032 N/A N/A N/A 1 MG/L KG 0.053 0.076 1 (67-66-3) N/A N/A 1 MG/L KG 0.012 0.01. 12V. Dlchloro- broso th•0. X < 0.005 N/A N/A (75-27-4)-0 13V. Dlchloro- difluorometimn• X N/A N/A N/A N/A N/A 1 MG/L KG N/A f (75-71-8) N/A 1 MG/L KG < 0.005 N/A 1 14V. 1.1-Dlchloro- X < 0.005 N/A N/A 1 ethane (75-34-3) 150. 1,2-Dlchloro- X < 0.005 N/A N/A N/A 1 MG/L KG < 0.005 N/A KG < 0.005 N/A 1 ethane (107-06-2) 16V. 1.1-olchlor- X < 0.005 N/A N/A N/A 1 MG/L ethylene (75-35-4) N/A 1 MG/L KG < 0.005 N/A 17v. 1.2-DSchloro- X < 0.005 N/A N/A N/A propene (78-87-5) N/A 1 MG/L KG < 0.005 N/A 1 18V. 1,3-Dlchloro- X < 0.005 N/A N/A N/A DropYl o•(542756) X < 0.0072 N/A N/A N/A N/A 1 MG/L KG < 0.0072 N/A 19V. ithylb.nten• 0.005 N/A (100-41-4) 20V. l,chyl- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < N/A eromin., )74-83-9) 21V. ►ethyl- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 f Chloride (74-87-3) meets V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (ft available) 2. MARK 'X' •.I ,. no .sMUD - e. Y- LIMO WU*2 a. R- rsma USSR a. MAxg1Wt DAILY VALUE 3. EFFLUENT b. MAXIM( 30 DAT VALUE (i! available) IPA I.D. KWfOER (copy tree item 1 o! •ors 1) 037T. . DER NC0004300 012 o. LOUO TEAK AVRO. VALUE (it available) (1) CONCENTRATION KASS (2) (1) (3) CONCENTRATION (1) CONCENTRATION d. N0. OF ANAL - IBIS 4. UNITS a. CONCDi- TRATIOI b. 10188 5. INTAKE (optional) a. LONG TEAK AVRG. VALUE b. 110. (if available) os (1) CalCINTRATIai (2) ANAL - MA88 IBIS UU/*D rsur-a16/A 33v. Methylene Chloride (75-09-2) - r\/i.Ri.&Ya X ...Vp.iVY../Y \VVYY�r.aY../ < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 23T. 1.1;34-3.tr. chloroethane (79-34-5) X ---<-- 0.0069 - N/A N/A N/A N/A 1 MG/L KG < 0.0069 N/A 1 24V. Tetrachlor- ethylen•(137-i6-6) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 35V. Toluene (101-00-3) X < 0.005 , N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 36V. 1.3-Trans- Dicbloro.tbylen. (156-60-5) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 37v. i.1.i-Tri- chloroethaaa (71-55-11 X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 3$W. i.1.3-Tri- cbl..roetbane (7V-00-S) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 1 29v. Trichioro- ethylene (79-01-6) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 30v. Trichloro- tluorometaan. (75-69-4) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A - 1 310. vinyl Chloride (75-01-4) X < 0.005 - N/A N/A N/A - N/A 1 - MG/L KG < 0.005 N/A 1 (3C/MU - ACLU ]A. 3-cbloroybanol (95-57-.) uunruuDIUO • X < 0.010 N/A N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 -"'.- 1 34. 3.6-D1cloro- phenol (130-63-2) X < 0.010 N/A N/A N/A 1 MG/L KG < 0.010 N/A 3A.3.6-Dia•thyl- phenol (105-67-9) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 4A.6.6-Dinitro-0- Cresol (536-53-1) X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 SA. 3.6-Dinitro- (51-36-5) X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 phenol 611.2-Nitropbaaol (61-75-5) , X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 7A. a-Nitropbanol (100-2-7) X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 6A. p-Chloro-x- Cresol (59-50-7) X N/A N/A N/A N/A N/A N/A 1 MG/L KG N/A N/A 0 9A. paatacb7oro- phenol (07-0a-5) X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 10A. Pb no:i (106-95-2) ' X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 r N/A -` 1 11A. 3.6.6-Tri- chlorophanol (16-6-3) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 - 4 i V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 11117A I.D. =sR (copy lsca !tea 1 of NC0004308 rosy 1) I O1717ALL imam 012 2. MARK 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) a. LONG Tint AVRO. VALVI (it available) b. No. or ANAL- TOW__ 1. POLLUTANT AND CAS NUMBER (11 available) ..+.sr. as as- OSlssa .. as. Norte Minn .. a.- LIMO *anon a. NAND141t DAILY VALVE b. 1NAXDI= 30 DAT VALDR (if available) o. LONG T=R1t AVRG. VALVE (if available) a. so. or ANAL- IBIS a. COWES- TRMIOK b. NAOS (1) COtC1I9IRATI1*I (2) MA00 (1) COMCtiMTAATION (2) 1016: (1) CONCENTRATION (2) IMEI (1) CONCa1TRATI1N (2) MAW FRACTION - DASE/NEUTRAL COMPOUNDS GC/MS 17). Ac.aaphtben. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (03-32-9) 19. Aca.phtylen. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (200-96-0) 3D. Anthracen. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (120-12-7) ID. nnstasa. X N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A (92-07-5) SD. Dense (a)- Antbrac.n. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (S6-55-3) 63. Dense (a)- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A ryreae (50-32-0) 7D. 3.6-aenso- rluoraatb.aa X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (205-99-2) OD. D.nso(ab1) P.rylen. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (191-24-2) 9D. Denso(k) rluorentbsn. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (207-0-9) 1011. 1•:•(2-Cbloro- ttk osO) Methane p11-91-1) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A . N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A J 4 - 11D. D1.(2-Chlor0- .tbyl) Mar X < 0.010 (111-44-4) 12D. D1.(2-Chloro- Isopropyl) 'Mbar A X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 • (102-60-1) 13D. D1.(2-ethyl- basyl)Pbt.lata X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (117-01-7) 14D. a-aromo- phenyl Phenyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A stb.r (101-55-3) 15D. butyl Deasyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Phtelat. (05-60-7) 16D. 2-Cbloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 N.pbtel.a.(91507) 1711.4-Chloro- phenyl Pb.nyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A other (7005-72-3) 10a. Cbryen• X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (210-1-9) 19D. Dlbenso(a.b) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Anthr.c.a.(53703) 20D. 1.2-Dlcbloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Benzene (95-50-1) 20D. 1.3-Dlchloro- Denson. (541-73-1) X < 0.010 . N/A N/A enrr N/A N/A 1 MG/L KG < 0.010 N/A 3, _e ♦, 4. V. INTAKE AND EFFLUENT CBARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (if available) GC/MS FRACTION 328. 1.6-Dlabloro- b.asea. (106-46-7) 2. MARK 'X' ..star. .. u. .. as. a. MAXIMUM DAILY VALU= LEWD ISMS !PA I.D. NOMOBiR loopy from Item 1 of Fora 1) NC0004308 171;Te. ,.r NOMBIR 012 3. EFFLUENT b. MAXIMUM 30 DAT VALUI (i! available) o. LOWS TART[ AVRO. VALOR (i! available) OasasD roamer Later (1) (3) CONCI1PRAT10N KUM BASE/NEUTRAL COMPOUNDS (continued) 23B. 3.3-D1chloro- B.asidia.(91-96-1) 268. Diethyl Phealat.(S6-66-2) 258. Dia.tbyl Pbtalst.(131-11-3) 268. DI-N-butyl Pbtalat.(66-74-3) 278. 2.6-1laltro- tolueae (121-14-2) 268. 2.6-Dlaltro- tolvaa. (606-20-2) X < 0.010 (1) (21 CO3CRNTRATION NAOS N/A N/A (1) (1) CCNCO1TRATI0N MOB N/A N/A 4. N0. OT ANAL- YSIS 1 < 0020- < 0.010 N/A N/A --N/A N/A N/A N/A N/A -- N/A 4. UNITS a. C0NCi11- ?RATION b. 10181) 5. INTAKE (optional) a. LONG TURlt AVRO. VALOR (i! available) MG/L KG 1KG 1 MG/L KG (1) (3) CONCRNTRATION 10158 < 0.010 N/A b. NO. 07 ANAL - YBsB 1 0.020 N/A < 0.010 1 N/A 1 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A N/A 1 MG/L 1 MG/L KG KG < 0.010 < 0.010 N/A N/A 1 1 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A N/A 1 MG/L 1 MG/L KG KG < 0.010 < 0.010 N/A N/A 1 1 298. D1-11-0ctyl Pht.lat.(117-86-3) 308. 1.2-D1pbaayl- hydrasiae (122-66-7) 318. Tluosaatb a. (206-44-0! 338.. ?.uor a. IP»-Il-7) : 9. L.ssobloro- b.aseae (119-74-1) 348. fss.cbloro- butadisa. (676S3) 358. H.saabloro- cyclop.atadi.a. (77-47-4) 368. n.s.cbloso- *thane (67-72-1) 378. Iad.ao (1.3.3-ad) Pyre• (193-39-5) 398. Isopboroa. (7•-59-1) 398. Naptbal.a. (91-20-3) 408. Nitsobeasaa. (96-95-3) 6111. N-Nltrosod1- a.tgylasias (62075-9) 428. N-N1tro.odl- N-Psopylatalas (621-66-7) < 0.010 < 0.010 N/A N/A N/A N/A N/A I7/A N/A N/A 1 MG/L 1 MG/L KG KG < 0.010 N/A N/A N/A 1 < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 < 0.010 < 0.010 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A < 0.010 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 1 1 1 MG/L MG/L MG/L MG/L KG KG KG KG < 0.010 < 0.010 < 0.010 < 0.010 N/A N/A N/A N/A N/A N/A N/A 1 1 1 MG/L MG/L MG/L KG KG KG < 0.010 < 0.010 < 0.010 N/A N/A N/A 1 1 1 1 1 1 1 < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 < 0.010 N/A N/A PAGE V-7 N/A N/A 1 MG/L KG < 0.010 N/A 1 1 - PART C I IPA S.D. 1OER (copy granZtaa 1 of NO0004300 Vora 1) ouTVALL NUMMI 012 V. INTAKE AND 1. POLLUTANT AND CAS NUMBER (If •valiabl•) EFFLUENT CHARACTERISTICS 2. NARK 'X' : 3. BPFLUBNT 4. UNITE S. INT (optional) a. LOT TERN AVRO. VALE (!t available) b. so. at ....•+- a. as. coma ►. s.- Asa mem ....- isms wren a. NAICDRI6 DAILY VALQE b. NAXnIQN 30 DAY VAi.Qi (If available) c. L4N0 !Ella AVRO. VALDE (1t available) a. fro. a ANAL- TUN .. COB- 1111llal _ b. NABS (1) (7) 1018s ANAL - 1018 , (1) Cp(Cl�1PIAl1031 (2) 30100 (1) CO1�COIPlA?ION (3)CONCENTRATION 11200 (1) Ca1C1D(T1Als011 (7) NABS COMPOUNDS (continued) _ 1 GC/MS FRACTION 4311.11-111tro•odl- Pbanyl•s1n•(46306) - BASE/NEUTRAL X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A - X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 44S. Pb o.nthr•o• (45-1-5) 651. Pyr•n• X < 0.010 N/A N/A N/A N/A 1 MG/L KG , < 0.010 N/A (139-0-0) 461. 1.7.4-Trs- cblorob•as.ae (130-47-1) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 i 1 GC/MS FRACTION 1P. Aldrin (309-0-31 - PESTICIDES X < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A X < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A 2P. a -lac (319-04-5) 3P. b-asC (319-4S-7) X < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A 1 N/A N/A 1 UG/L KG < 0.05 N/A 4P. S-Sac (59-69-9) X < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.1 N/A SP. d-aaC X ,_ < 0.1 N/A N/A (319-66-0) 6P. Chlordane (57-74-9) X < 0.2 N/A N/A N/A N/A 1 UG/L KG < 0.2 N/A -, - 1 X < 0.1 11/A N/A N/A N/A 1 UG/L KG < 0.1 N/A 4 7P. 4.4-00T (50-39-3) SP.6.4-O0s X < 0.1 N/A N/A N/A N/A 1 UG/L KG < 0.1 N/A 1 (77-SS-9) 9P.4,4-000 0 X < 0.1 N/A N/A N/A N/A 1 UG/L KG < 0.1 N/A - i, (77-£i-I) 341. 01u1•drin X < 0.02 N/A N/A N/A N/A 1 UG/L KG < 0.02 N/A ((60-S7-1) 11P. •-todo•ulfan X < 0.1 , N/A N/A N/A N/A 1 UG/L KG < 0.1 N/A (11S-29-7) 12P. b-lado.ulf.o (11S-29-7) X < 0.1 N/A N/A N/A N/A 1 UG/L KG < 0.1 N/A 1 N/A N/A ' N/A 1 UG/L KG < 0.7 N/A 13P. 1odoenlf.n X < 0.7 N/A eul(.te(1031-07-S), 141. Indian (72-20-9) X < 0.06 N/A N/A N/A N/A 1 UG/L KG < 0.06 N/A X < 0.2 N/A N/A N/A N/A 1 UG/L KG < < 0.2 0.05 N/A N/A 1 1SP. Sndrto Aldehyde (7431-93-41 1 UG/L KG 16P.1•ptachlor X < 0.05 N/A N/A N/A N/A (74-44-9) w.s /19_e r1 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (if available) 2. MARK 'X' •.fRR�- VW RI. artRsa Rf. LIMO •. Y- LUYRD RRROt (1) CONCENTRATION a. MAXIMUM DAILY VALU= 3. EFFLUENT b. 21AXD(UX 30 DAY VALQ= (1t available) IIPA I.D. !TU)1=61 (copy from Item 1 of form 1) NC0004308 e . LOlNO TERM[ AVRO. VALUE (if available) (2) 1016E (1) CONCENTRATION NABS (3) (1) CONCENTRATION (2) NABS 4. N0. OP ANAL - TEED 4. UNITS a. CONCOI- TRATICI b. NABS OUT. DU2®=R 012 5. INTAKE (optional) a. LONG TERM AVRO. VALUE b.NO. (If available) or (1) T (2) ANAL- CONClNTRATION I 1018E YBSB OC/HS PRACTIOII - PIbTICIDNU am:manumit; 17P. a•Ptacblor X < 0.8 N/A N/A N/A N/A 1 UG/L KG < 0.8 N/A 1 Epoxide (1024-S7-3) 19P. PCB-1242 X < 0.5 N/A N/A N/A N/A 1 UG7L KG < 0 0.5 - -N/A--- 1- (51469-21-9) 19P. PCB-12s4 X < 1.0 N/A N/A N/A N/A 1 UG/L KG < 1.0 N/A 1 (11097-69-1) 1 20P. PCB-1221 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (11104-2E-2) 21P. PCB-1232 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (11141-16-s) 22P. PCB-124e X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (12672-29-6) 23P. PCB-1260 X < 1.0 N/A N/A N/A N/A 1 UG/L KG < 1.0 N/A 1 (11096-92-6) 24P. PCB-1016 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A 1 (12674-11-2) 2SP. Tozsphona (e001-35-2) X < 2.4 N/A N/A N/A N/A 1 UG/L KG • < 2.4 N/A 1 FACT SHEET FOR WASTELOAD ALLOCATION OUTFALL 012 Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: Aluminum Co. of America NC0004308 Industrial Existing Renewal Badin Lake (Yadkin River) WSIII-B 03-07-08 Stanly Mooresvill Greg Nizich 11/24/93 F 18NE Request #7669 Stream Characteristic: USGS # Date: Drainage Area (mi2): Summer 7Q10 (cfs): lake Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): IWC (%): Wasteload Allocation Summary (approach taken, correspondence with region. EPA, etc.) Discharges through diffuser line to mitigate affects on swimming area. However, limits are extremely high. Discharge includes stormwater, non -contact cooling water, groundwater, condensate. Facility has not consistently passed its chronic toxicity test at 16%. This would suggest a CN limit of 31 ug/1 rather than the permitted 434 ug/l. However it is recommended that the CN limit be revised to the acute value of 22 ug/1(5c( E`tGt(ILL S-4 PGS A schedule for compliance will be needed. Special Schedule Requirements and additional comments from Reviewers: Recommended by: Reviewed by Instream Assessment: Bets? o nson Regional Supervisor:110X) Date: 3/d -/eJIS Date: Permits & Engineering: , v(— Date: S N.C. DEPT. of ONMENT, HEALTH, & NATURAL RESOURCES RETURN TO TECHNICAL SERVICES BY: I'll Gl_ OCIy APR 1 100A DIVISION OF MOORESVILLE REDIUNJL bf wE• c°Il CONVENTIONAL PARAMETERS Existing Limits: Wasteflow (MGD): pH (SU): Settleable Solids (ml/1): Oil and Grease (mg/1): CN (ug/1): Fluoride (ug/l): Turbidity (NTU) Recommended Limits: Wasteflow (MGD): pH (SU): Settleable Solids (ml/1): Oil and Grease (mg/1): CN (ug/1): Fluoride (ug/1): Turbidity (NTU) 6'J is) daily max monthly av monitor 6-9 0.2 0.1 60 30 434 monitor monitor daily max monthly av monitor 6-9 0.2 0.1 60 30 o.: 22' monitor monitor Limits Changes Due To: Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow Other (onsite toxicity study, interaction, etc.) Instream data New regulations/standards/procedures New facility information Parameter(s) Affected (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges) CM, c o r u ncc Keep , .i � � y - 1/ CO (1/1c1- 41-iravUh 66JCtLo FLer-gr iktoccAsaavcireoi1J a eft feri c71a` a ALP ��C�p Lt, 4 . Iced 75 -kra - oaf {WWI mkku /Dri L-� im!Ar lnCce lions Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: TOXICITY Chronic ceriodapnia 16% 16% Mar, Jun, Sep, Dec x Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. Fluoride, Cyanide, Aluminum INSTREAM MONITORING @ 3 si4es C Lcr rev,.4L4.. n u s,e MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacyof Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why! not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name AL.COEl Permit # X)COO o `f 3c>\ Pipe # U l CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is ( % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of S C Q , T C C . Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 n1 a cfs Permitted Flow vo,,,,,;,f2 MGD IWC ,f, \a Basin & Sub -basin 3 -07 -O Receiving Stream - l aitl., Lak� County -i- �,1f Recommended by: A Date/l 9 QCL PIF Version 9191 ALCD4 b-N 'LANE ou' -u. oiX - 1'�l0.� i,(aY+. s i:evt s ovt aiU Co I a. cPetrizoto-krs: Alkni;nu9si eida.r4dej Aicok •-err - batik -3o o t -.kLL . eons; •Dc 4 likedd---- io �J VRIA) cc — s4-A. k;.& 5b o . c SMG� CAY 0.03g v...aqe • t 15 -Al wD, k - u:4 dap�.-� /SZ•SI-�. �6•g -.411;k12 idwA ovt = as; ,X, - p„oh/ Le-"=p �u2 cY1 a( ust c cop_ M1X. re d% C4z)n"(-1 1/ v CN‘ ,„; Sj � JIB 31)5.5&S' 41AL S cG[NI Pfr‘lt.,r-Az- /7„1i, o VV ) 0 775-c0a z c... S. -('Le c uwA-'25+ s Y$/q4 , Li tw1-� -Gv C i y Cs» au-r6 -' Y C N; du visi Q &cool yaa'I., .rCr a ( - 6404 - crpo!! _cv r-- O 3 0 _7 —ceP �ktli�KS� 6 i$TTw Gin /3 /1 • ✓h fi+w-hrY n /0. ,-4/./ 36/Go 411 ile( . �3 .- v51l �0)z -, oG) . 29G 42o 3) 3, l C ' als 115-) .I Ys—lrb �y .t —rP A4M -ea S1n_A_ . Isr L-y J i . 0/3 11 'r-C, f 1 5 �� Pi) f.F7 A 11.4)W10 °I° - 6.2s =t 5lt.v6( IQ.t. 31 u ll C0« (x shy t,05 _€S ; I ___ - �1� z0% CN a.?) lr M. > aC t Z5-- (.)5I t �l_ 1111111111111111111111111111111111111111111111111111111111111111111111111111111 CORNELL MIXING ZONE EXPERT SYSTEM CORMIXI: Submerged Single Port Discharges Version 1.2 (August 1990) CASE DESCRIPTION SITE NAME: badin DISCHARGER NAME: alcoa POLLUTANT NAME: cyanide DESIGN CASE: lake diffuser DOS FILE NAME: alcoa .CXO DATE AND TIME OF FORTRAN SIMULATION: ENVIRONMENT PARAMETERS (METRIC UNITS) BOUNDED SECTION BS = 152.40 AS = HA = 5.00 HD = UA = .010 F = UNIFORM DENSITY ENVIRONMENT RHOA = 996.95 762.00 6.40 . 029 DISCHARGE PARAMETERS (METRIC UNITS) BANK DO THETA U0 RHO() CO = = RIGHT DISTB = .038 AO = 90.00 SIGMA = 1.764 QO = 995.40 DRHOO = .100.0E+03 UNITS = 61.00 . 001 .00 . 002 1.55 percent FLUX VARIABLES QO = .2000E-02 MO = .3528E-02 ASSOCIATED LENGTH SCALES (METERS) LQ = .03 LM = 2.62 NON -DIMENSIONAL PARAMETERS FRO = 73.25 R 176.37 1- 5-1994_15:35:26 QA = 7.62 HO = .46 (QO = .2000E-02) GPO = .1525E-01 JO = .3051E-04- SIGNJO = 1.0 Lm = 5.94 Lb = 30.51 Lmp = 99999.90 Lbp = 99999.90 FLOW CLASSIFICATION ********************************************************************* * FLOW CLASS * * APPLICABLE LAYER DEPTH HS = 6.40 * ********************************************************************* MIXING CO NTOX NSTD LEGMZ XLEG XINT XMAX NSTEP = V5 ZONE / TOXIC DILUTION / REGION OF INTEREST PARAMETERS .1000E+03 CUNITS = percent _- 1 --- CMC = .1000E+02' CCC = CSTD 1 CSTD = .1000E+01 0 LEGSPC = 0 LEGVAL = 99999.90 WLEG = .00 ALEG = .00� .00 2000.00 = 2000.00 = 20 X-Y-Z COORDINATE SYSTEM: ORIGIN IS LOCATED AT THE BOTTOM AND THE DIFFUSER MID -POINT: -61.00 m FROM THE RIGHT BANK/SHORE. X-axis points downstream, Y-axis points to left, Z-axis points upward. BEGIN MOD101: DISCHARGE MODULE PROFILE DEFINITIONS: B = GAUSSIAN 1/E (37%) HALF -WIDTH, NORMAL TO TRAJECTORY PREDICTION X Y Z S C B .00 .00 .46 1.0 .100E+03 .02 END OF MOD101: DISCHARGE MODULE co_k_01,,,vii trio BEGIN MOD111: WEAKLY DEFLECTED JET IN CROSSFLOW CROSSFLOWING DISCHARGE PROFILE DEFINITIONS: B = GAUSSIAN 1/E (37%) HALF -WIDTH, NORMAL TO TRAJECTORY PREDICTION X Y Z S C B .00 .00 .46 1.0 .100E+03 .02 .00 .00 .70 2.3 .441E+02 .05 .01 .00 .94 3.5 .282E+02 .07 .02 .00 1.17 4.8 .208E+02 .10 .04 .00 1.41 6.1 .164E+02 .13 .06 .00 1.65 7.4 .136E+02 .15 .08 .00 1.89 8.6 .116E+02 .18 .11 .00 2.12 9.9 .101E+02 .20 ** CMC HAS BEEN FOUND ** THE POLLUTANT CONCENTRATION IN THE PLUME FALLS BELOW THE CMC VALUE OF .10E+02 IN THE CURRENT PREDICTION INTERVAL. THIS IS THE EXTENT OF THE TOXIC DILUTION ZONE. .14 .00 2.36 11.2 .896E+01 .23 .17 .00 2.60 12.4 .804E+01 .26 .21 .00 2.84 13.7 .730E+01 .28 .25 .00 3.07 15.0 .668E+01 .31 .29 .00 3.31 16.2 .616E+01 .33 .34 .00 3.55 17.5 .571E+01 .36 .39 .00 3.79 18.8 .532E+01 .39 .45 .00 4.02 20.1 .499E+01 .41 .51 .00 4.26 21.3 .469E+01 .44 .57 .00 4.50 22.6 .443E+01 .46 .63 .00 4.74 23.9 .419E+01 .49 .70 .00 4.97 25.1 .398E+01 .52 .78 .00 5.21 26.4 .379E+01 .54 END OF MOD111: WEAKLY DEFLECTED JET IN CROSSFLOW BEGIN MOD121: WEAKLY DEFLECTED PLUME IN CROSSFLOW THIS FLOW REGION IS INSIGNIFICANT IN SPATIAL EXTENT AND WILL BE BY-PASSED. END OF MOD121: WEAKLY•DEFLECTED PLUME IN CROSSFLOW BEGIN MOD132: LAYER BOUNDARY IMPINGEMENT/UPSTREAM SPREADING CONTROL VOLUME VERTICAL LAYER BOUNDARY IMPINGEMENT ANGLE = 72.94 deg HORIZONTAL LAYER BOUNDARY IMPINGEMENT ANGLE = .00 deg ** WATER QUALITY STANDARD OR CCC HAS BEEN FOUND ** THE POLLUTANT CONCENTRATION IN THE PLUME FALLS BELOW THE WATER QUALITY STANDARD OR CCC VALUE OF .10E+01 DUE TO MIXING IN THIS CONTROL VOLUME. THE ACTUAL EXTENT OF THE ZONE AT WHOSE BOUNDARY THE WATER QUALITY STANDARD OR THE CCC IS EXCEEDED WILL BE SMALLER THAN THE CONTROL VOLUME OUTFLOW VALUES PREDICTED BELOW. UPSTREAM INTRUSION PROPERTIES: UPSTREAM INTRUSION LENGTH = 11.59 m X-POSITION OF UPSTREAM STAGNATION POINT = -10.82 m THICKNESS IN INTRUSION REGION = 1.14 m HALF -WIDTH AT DOWNSTREAM END = 30.14 m THICKNESS AT DOWNSTREAM END = .58 m PROFILE DEFINITIONS: BV = TOP -HAT THICKNESS, MEASURED VERTICALLY BH = TOP -HAT HALF -WIDTH, MEASURED HORIZONTALLY IN Y-DIRECTION PREDICTION X Y Z S C B CONTROL VOLUME INFLOW .78 .00 5.21 26.4 .379E+01 .54 X Y Z S C BV BH ZU ZL CONTROL VOLUME OUTFLOW 15.85 .00 6.40 174.6 .573E+00 .58 30.14 6.40 5.82 END OF MOD132: LAYER BOUNDARY IMPINGEMENT/UPSTREAM SPREADING *** END OF HYDRODYNAMIC MIXING ZONE (HMZ) *** BEGIN MOD141: BUOYANT AMBIENT SPREADING PROFILE DEFINITIONS: BV = TOP -HAT THICKNESS, MEASURED VERTICALLY BH = TOP -HAT HALF -WIDTH, MEASURED HORIZONTALLY IN Y-DIRECTION PREDICTION: STAGE 1: NOT BANK ATTACHED X Y Z S C BV BH ZU ZL 15.85 .00 6.40 174.6 .573E+00 .58 30.14 6.40 5.82 21.90 .00 6.40 177.2 .564E+00 .55 32.00 6.40 5.85 27.95 .00 6.40 179.7 .557E+00 .53 33.81 6.40 5.87 34.01 .00 6.40 182.0 .550E+00 .51 35.57 6.40 5.89 40.06 .00 6.40 184.1 .543E+00 .49 37.29 6.40 5.91 46.12 .00 6.40 186.2 .537E+00 .48 38.96 6.40 5.92 52.17 .00 6.40 188.1 .532E+00 .46 40.61 6.40 5.94 58.22 .00 6.40 189.9 .527E+00 .45 42.22 6.40 5.95 64.28 .00 6.40 191.7 .522E+00 .44 43.80 6.40 5.96 70.33 .00 6.40 193.4 .517E+00 .43 45.35 6.40 5.97 76.39 .00 6.40 195.0 .513E+00 .42 46.88 6.40 5.98 82.44 .00 6.40 196.5 .509E+00 .41 48.38 6.40 5.99 88.49 .00 6.40 198.0 .505E+00 .40 49.86 6.40 6.00 94.55 .00 6.40 199.4 .501E+00 .39 51.32 6.40 6.01 100.60 .00 6.40 200.8 .498E+00 .38 52.75 6.40 6.02 106.66 .00 6.40 202.1 .495E+00 .37 54.17 6.40 6.03 112.71 .00 6.40 203.4 .492E+00 .37 55.57 6.40 6.03 118.76 .00 6.40 204.7 .489E+00 .36 56.95 6.40 6.04 124.82 .00 6.40 205.9 .486E+00 .35 58.32 6.40 6.05 130.87 .00 6.40 207.1 .483E+00 .35 59.67 6.40 6.05 136.93 .00 6.40 208.2 .480E+00 .34 61.00 6.40 6.06 �r II PLUME IS ATTACHED TO RIGHT BANK/SHORE. PLUME WIDTH IS NOW DETERMINED FROM RIGHT BANK/SHORE. PLUME IS LATERALLY FULLY MIXED AT THE END OF THE BUOYANT SPREADING PROFILE DEFINITIONS: BV =,TOP -HAT THICKNESS, MEASURED VERTICALLY BH = TOP -HAT HALF -WIDTH, MEASURED HORIZONTALLY IN Y-DIRECTION PREDICTION: X 136.93 144.27 151L62 158 ! 97 166L32 173L67 181.02 188!37 195.72 2 03 .07 210.41 217.76 225.11 232.46 2391,81 247.16 254.51 261.86 269.21 276.56 283.90 END OF REGIME . STAGE 2: BANK ATTACHED Y Z S C BV BH ZU ZL - 61.00 6.40 208.2 .480E+00 .34 122.01 6.40 6.06 - 61.00 6.40 208.9 .479E+00 .34 123.61 6.40 6.06 - 61.00 6.40 209.6 .477E+00 .33 125.21 6.40 6.07 - 61.00 6.40 210.2 .476E+00 .33 126.79 6.40 6.07 - 61.00 6.40 210.9 .474E+00 .33 128.37 6.40 6.07 -61.00 6.40 211.5 .473E+00 .33 129.93 6.40 6.07 - 61.00 6.40 212.2 .471E+00 .32 131.49 6.40 6.08 - 61.00 6.40 212.8 .470E+00 .32 133.04 6.40 6.08 - 61.00 6.40 213.4 .469E+00 .32 134.58 6.40 6.08 -61.00 6.40 214.0 .467E+00 .31 136.10 6.40 6.09 - 61.00 6.40 214.6 .466E+00 .31 137.63 6.40 6.09 - 61.00 6.40 215.2 .465E+00 .31 139.14 6.40 6.09 -61.00 6.40 215.8 .463E+00 .31 140.64 6.40 6.09 - 61.00 6.40 216.3 .462E+00 .30 142.14 6.40 6.10 - 61.00 6.40 216.9 .461E+00 .30 143.63 6.40 6.10 - 61.00 6.40 217.5 .460E+00 .30 145.11 6.40 6.10 -61.00 6.40 218.0 .459E+00 .30 146.58 6.40 6.10 -61.00 6.40 218.5 .458E+00 .30 148.05 6.40 6.10 -61.00 6.40 219.1 .456E+00 .29 149.51 6.40 6.11 - 61.00 6.40 219.6 .455E+00 .29 150.96 6.40 6.11 - 61.00 6.40 220.1 .454E+00 .29 152.40 6.40 6.11 MOD141: BUOYANT AMBIENT SPREADING BOTTOM COORDINATE FOR FAR -FIELD IS DETERMINED BY AVERAGE DEPTH, ZFB = 1.40m BEGIN MOD161: PASSIVE AMBIENT MIXING IN UNIFORM AMBIENT VERTICAL DIFFUSIVITY OF AMBIENT FLOW: EDIFFV = HORIZONTAL DIFFUSIVITY OF AMBIENT FLOW: EDIFFH = SIMULATION LIMIT BASED ON MAXIMUM SPECIFIED DISTANCE = THIS IS THE REGION OF INTEREST LIMITATION. 000767 m**2/s 001916 m**2/s 2000.00m. PROFILE DEFINITIONS: BV = GAUSSIAN S.D. (46%) THICKNESS, MEASURED VERTICALLY = OR EQUAL TO LAYER DEPTH, IF FULLY MIXED BH= GAUSSIAN S.D. (46%) HALF -WIDTH, MEASURED HORIZONTALLY IN Y-DIRECTION PREDICTION: STAGE 2: BANK ATTACHED X Y Z S C BV BH ZU ZL 283!90 -61.00 6.40 220.1 .454E+00 .29 152.40 6.40 6.11 369J71 -61.00 6.40 3470.9 .288E-01 4.55 152.40 6.40 1.85 PLUME INTERACTS WITH BOTTOM THE PASSIVE DIFFUSION PLUME BECOMES VERTICALLY FULLY MIXED WITHIN THIS PREDICTION INTERVAL. 455!51 -61.00 6.40 3810.1 .262E-01 5.00 152.40 6.40 1.40 EFFLUENT IS FULLY MIXED OVER THE ENTIRE CHANNEL CROSS-SECTION. IN THE ABSENCE OF FAR -FIELD DECAY OR REACTION PROCESSES, THERE ARE NO1FURTHER CHANGES WITH DOWNSTREAM DIRECTION. PREDICTION ENDS. SIMULATION LIMIT AS SPECIFIED HAS BEEN REACHED; PREDICTION TERMINATES AT THIS STAGE. END OF MOD161: PASSIVE AMBIENT MIXING IN UNIFORM AMBIENT End of CORMIX Output : Submerged Single Port Discharges Version 1.2 (August 1990) 111111111111111111111111111111111111111111111111111111111111111111111111111111111 ALCOA -8A-Dr M LAKE Ow fit-u o fr►io� i'�ri „� � ,`oti. S -;,r °tit; rns Ocx ?LLkrS. - a, de J Fiuor►c�i€, \ � \ \ / .. ` / � ' ` ' / ' t � � ALUMINUM COMPANY OF A E '!C.=. P.O. BOX 576 BADiN, NORTH CAROLLIN4 A 280C January 28, 1994 Division of Environmental Management Post Office Box 29535 Raleigh, North Carolina 27695-0535 Attention: Betsy Johnson Water Quality Section A_ C CER7FIED MAIL RETURN RECEIPT REQUESTED P 256 353 780 1QAtl 3 i 1 RE. NPDES PERMIT RENEWAL INFORMATION FOR AI1COA - NC0004308 Dear Ms. Johnson: As per your telephone request of January 24, 1994 Aluminum Company of America (Alcoa) is providing the Division of Environmental Management (DEM) with the following information for the NPDES Permit renewal. 1. Information of total cyanide and free cyanide samples collected from Outfall 012. This information has been provided routinely to DEM with total cyanide being reported on the monthly DMR and free cyanide information provided in a separate letter. 2. Information on samples collected from the Northwest Valley Creek discharge in the northern part of the Badin Works. This information is being provided on a quarterly basis to the Mooresville Regional Office. 3. Information on samples collected from the cove area where the Northwest Valley Creek discharge enters Badin Lake. This information is being provided on a monthly basis to the Mooresville Regional Office. If you have any questions or comments regarding the above items, please contact me at (704) 422-5624. Sincerely, Henk J T n der Meyden, P.G. Senior Hydrogeologist attachments cc. S. H. Myers - Badin (letter only, via cc:mail) J. D. Morton - Pittsburgh 19 (letter only, via cc:mail) ALCOA - BADIN WORKS FREE AND TOTAL CYANIDE SAMPLE RESULTS OUTFALL 012 date free CN total CN 10/19/93 0.010 0.010 10/26/93 < 0.005 < 0.005 11/02/93 < 0.005 < 0.005 11/17/93 < 0.005 < 0.005 11/23/93 < 0.005 < 0.005 11/30/93 < 0.005 0.044 12/21/93 0.010 0.113 12/28/93 0.005 0.044 01/06/94 < 0.005 0.096 01 /11 /94 < 0.005 0.086 Free Ca� ' - 5 l c! Y C tt-u Ct re c ory s 4k --a- TYPE S. - Xti c- pad- of t biz/- a-cce/f Tv�&+ +o-Azi vs,d 4 firyvf. `u/L`-Az_ 1994 January 17 CERTIFIED MAIL RETURN RECEIPT REQUESTED P 256 353 775 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 919 North Main Street Mooresville, North Carolina 28115 Attention: Mr. D. Rex Gleason, P. E. RE. FOURTH QUARTER 1993 MONITORING DATA FOR NORTHWEST VALLEY CREEK Dear Mr. leason: In accordance with your letter of July 20, 1990, regarding monitoring and reporting requirements for discharge from an area which is referred to as the Northwest Valley Creek, Alcoa is providing the Division of Environmental Management with the attached results for the fourth quarter of 1993. The Northwest Valley Creek conveys surface water from an off -site spring and on -site storm water runoff through a concrete pipe buried in an existing landfill. The pipe was slip -lined with a fiberglass liner in November 1991 to prevent infiltration of groundwater from the landfill. Samples are collected on a minimum monthly basis. A data summary and sample location diagram are attached. In additipn, Alcoa is reporting the results of the two December 1993 sampling events conducted in Badin Lake. This twice -a -month sampling was requested by your office for a period of six consecutive months during a meeting on October 27, 1993. A data summary and sample location map are attached. If you have any questions or comments, please feel free to contact me at (704) 422-5624. Sincere Hen}CJ . van der Meyden, P. G. Senior Hydrogeologist file: C:\data\wp\water\npdes\nc-dem\nws4g93.wp attachments cc. S. H. Myers L. E. Tate J. D. Morton - Pittsburgh 19 • V J 1 u_ 0 1- z 0 W u_ 0 cr w cc 0 SPRING WATER • GROUNDWATER Et 8 (f) wJ CZ j� � , GROUNDWATER 0 w CC CC Z U � (,)� C73 L.„U .. v 0 DATE SAMPLE COLLECTED 08/22/90 09/11/90 10/04/90 11/11/90 12/20/90 I 01/10/91 02/06/91 03/27/91 I 04/10/91 05/08/91 06/05/91 07/03/91 08/07/91 09/04/91 10/02/91 ALCOA - BADIN WORKS SAMPLING RESULTS FOR WET WEATHER RUN-ON DIVERSION CREEKUPSTREAM i CREEK: DOWNSTREAM 11/13/91 11/21/91 11/26/91 12/11/91 12/18/91 01/08/92 01/23/92 01/30/92 02/05/92 02/12/92 02/18/92 02/27/92 03/05/92 03/11/92 03/225/92 04/08/92 04/23/92 04/29/92 05/07/92 05/21/92 05/28/92 06/02/92 06/16/92 06/24/92 07/23/92 08/05/92 09/02/92 10/07/92 10/20/92 11/04/92 12/01/92 12/16/92 12/22/92 01/07/93 02/03/93 03/03/93 04/08/93 05/06/93 06/08/93 07/13/93 08/24/93 09/21/93 10/12/93 11/17/93 12/14/93 CN. I 0.38 1.41 0.24 0.37 0.28 0.41 0.21 0.42 0.43 0.37 0.44 0.81 0.60 0.47 0.38 0.46 0.42 0.36 0.44 0.37 0.47 0.26 0.48 0.38 0.30 0.60 0.77 0.50 0.80 0.66 0.40 0.78 0.45 0.40 0.37 F.:. CN CREEK AT MW 12 . SEEP @ HEADWALL. F < 0.005 < 0.0051 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 1.41 2.57 0.88 1.12 0.78 1.00 0.74 1.81 1.90 2.70 1.40 1.60 1.60 1.58 1.19 0.015 0.048 < 0.005 < 0.005 < 0.005 0.006 < 0.005 0.014 < 0.005 0.195 0.007 0.015 0.008 0.006 CN F CN' 0.005I SLIP -LINING OF PIPE COMPLETED 0.005 0.005 0.005 0.005 NA < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 < 0.005 0.38 < 0.005 0.66 < 0.005 0.52 < 0.005 0.47 < 0.005 0.47 < 0.005 0.40 < 0.005 0.60 < 0.005 0.47 < 0.005 0.52 < 0.005 0.55 < 0.005 0.52 < 0.005 0.56 < 0.005 0.60 < 0.005 0.56 < 0.005 0.45 < 0.005 0.81 < 0.005 0.60 < 0.005 0.42 < 0.005 0.36 < 0.005 0.42 < 0.005 0.50 < 0.005 0.33 < 0.005 0 A < 0.005 0.6 < 0.005 0.60 < 0.005 0.94 < 0.005 0.90 < 0.005 0.42 < 0:305 0.36 NA 0.48 < 0.005 0.41 < 0.005 0.49 < 0.005 0.40 < 0.005 0.40 < 0.005 0.70 0.016 1.40 < 0.005 0.59 < 0.005 0.93 < 0.005 0.65 < 0.005 0.41 < 0.005 0.93 < 0.005 0.49 0.025 0.96 0.033 0.39 < 0.005 0.40 0.96 0.56 < 0.005 < 0.005 < 0.005 1.70 0.020 0.49 < 0.005 0.85 0.005 8.90 0.134 0.55 < 0.005 0.68 < 0.005 0.52 c 0.005 0.72 < 0.005 0.77 < 0.005 0.53 < 0.005 0.47 < 0.005 0.97 < 0.005 0.64 < 0.005 0.50 < 0.005 2.10 0.035 0.56 < 0.005 0.86 < 0.005 0.44 < 0.005 0.4 < 0.005 1.3 0.042 2.6 0.022 48 0.449 4.2 0.046 50 0.423 43 0.083 6.4 < 0.005 47 0.262 16.0 0.124 62 0.135 12.0 0.070 63 0.532 6.8 0.023 58 0.013 4.6 0.035 56 0.326 7.5 0.070 4.4 0.038 80 0.452 3.5 0.021 51 0.259 3.5 0.023 2.1 0.017 2.5 0.026 48 0.35 6.8 0.089 65 1.32 3.8 0.074 74 1.30 4.0 0.039 19 0.126 3.6 0.037 120 1.433 6.4 0.063 100 1.54 11.0 0.050 61 0.965 10 0.049 67 0.907 11 0.009 68 0.561 12 0.052 19 0.093 7.8 0.035 45 0.703 7.4 0.140 15 0.562 NOTES: 1. POL CN = 0.005 MG/L. F = 0.10 MG/L 2. SAMPLES ANALYZED BY PACE, INC. 3. SLIP -LINING OF PIPE WAS COMPLETED BY 11/06/91. 4. NA = NOT ANALYZED DUE TO LAB ACCIDENT ALCOA - BADIN NORTHWEST VALLEY SURFACE CREEK 10.000 a 1.000 C7 V 0.100 E. 0.010 0.001 08/22/90 02/06/91 08/07/91 12/11/91 02/12/92 04/08/92 06/02/92 10/07/92 01/07/93 07/13/93 SAMPLE DATE CREEK UPSTREAM + CREEK DOWNSTREAM CREEK AT MW-12 - SEEP AT HEADWALL FILE: ALL4-CN.CGM TOTAL F (MG/L) 1000.00 100.00 10.00 1.00 0.10 ALCOA - BADIN NORTHWEST VALLEY SURFACE CREEK r 1 0 08/22/90 02/06/91 08/07/91 12/11/91 02/12/92 04p8/92 06/02/92 10/07/92 01/07/93 07/13/93 SAMPLE DATE -�- F-UPSTREAM .. F-DOWNSTREAM CREEK AT MW-12 -. SEEP @ HEADWALL • 1 3 • • ., I• I 11 Q BADIN LAKE NO. 2 BADIN LAKE NO. 3 ? O Se. wag Disposal' w• '•1 • • .' i ♦ ALCOA - BADIN WORKS SAMPLING RESULTS FOR BADIN LAKE DATE >TBADIN T AKE NQ 1 BADIN LAKE NO. 2 BADS:.. AK•E •NO.3• Iota f . F. ota1N :..• amenableN .:: o#al: ::: :• #Q#al DN : ' 't amenable DN �. #o#al F L!, cit_ total CN amenable GN -r. _ >. fr.::..:..:f: • _; . :: EPA;335:::: r f'- +a►fr.i::'.:i i.� i r r,li • . .. w PA 33�5." :::r;y'r 1'.}'Ci f :<:.. :- : .::::E'A rr f. �i' .i'.( :• :- 352.. ._t . :: ' ..- --`�- EPA 3..3.1 _ EtA 335.2 EPA3351. '' ............... .: •.... ..... .. . . ......... ..............h .:. J.... .J. L . .....: 1. . .. ...... . .............. • JJ N•F. 1. 1. ...... : : :. .......... ..{ r.... r.. $•....:. .. ....... •..... •........ .. ........ .. .. ... .,i ... h....... . ... J}...:.. ... 1..... •...:....: .. .. . JJ..:... • ,r .. .... .. /... r. :. .. ...... ..J .... .. .. .......•....:....{. F. h...Y• �ryt F ` .•f•� f /. .... .1. . J . .. :{.. J. .•�. .:.. .:::::M :• 1 . .. .. . �. .. F. .. :. !.y�/ r .. J. 1. J :} ..... r. J:.. ...{r h h J. ....... l... h. • 1.. Jh•},,, Jf l .... .. J.... J... . r .r f... J. . .. :F.. l.. hY.•: Fi.{?.f..r..x }i�. F r . J.J. :.'•i .. 1. Fif ...... F • Ihh . .. .. .. �/ .. L. ... J .... l JF.. rrh .{:...F . . . • ... lJ.Y .r.•llfh. . JJ:. J�... r.v:1. ..:: .. ..{.... 1. r...x : n.........d �r r. rr rf .•. .. Jfi. 1 1 .. .: ..l .h . h r 1. f F .....r. . r . • . J t. Jl .1 1. 1 • h? F F J I1... F h.• ••I •: {{vF .•.•:{tJ. h..... 1: }yy ... r: • •r. f- . l .Y .. J.. . .. . .. • .. lh } . .. . r • J. •.. ..{.. r. .f,.:: :.. ;.h{.:: { 1. .... • .. r. •.f .r... ...... r....rr .k• •.. r....:..� ... .... {.r.:w.Y:.Y % • :•: ? .... .... ....•.. ..•............ ....:........:..........:.... .... ......... ....... ................ ..........-................... ,............ :.......... ; ;...... :::.:w: x:..::::.Y.•.Y •.Y::: .h..... ..... ..........:...:..:•. ..... h............. .. • .. .... .•...................... Y.......................... .... . ...: ........:::::.Y:w:::..: :..... 'r •: r::.ti'.{•:Y...:::::Y:.Y. :::: . ... • • I.Y,{{ i::v::•.{•:::. � ::•.:• .............. ...... .....:: .................. • }}}::v: }:: }::::::: .. ;.;}j. 12/07/93 12/21/93 • < 1 < 1 .:�.:•::: < 0.01 < 0.01 .{Y. < 0.01 < 0.01 < 1 < 1 < < 0.01 0.01 < 0.01 < 0.01 < 1 < 1 0.02 < 0.01 < 0.02 0.01 E NOTES: 1. SAMPLES COLLECTED TWICE PER MONTH FOR SIX CONSECUTIVE MONTHS 2. SAMPLES ANALYZED BY ANALYTICAL CHEMISTRY DIVISION, ALCOA TECHNICAL CENTER 3. ALL RESULTS REPORTED IN MG/L 4. SEE ATTACHED MAP FOR SAMPLING LOCATIONS • NPDES WAS I LOAD ALLOCATION PERMIT NO.: NC0004308 PERMITTEE NAME: Aluminum Company of America FACILITY NAME: Facility Status: Existing , NEw our- rALL Permit Status: Renewal Major Pipe No.: 013 Minor Design Capacity: Domestic (% of Flow): Industrial (% of Flow): 100 % Comments: New outfall. Discharge pipe passes through a landfill prior to discharge. Flow comprised of spring water, groundwater and stormwater. See attached info RECEIVING STREAM: Yadkin River Class: WS-III & B (.6Aai1.1 e) Sub -Basin: 03-07-08 Reference USGS Quad: F 18 NE County: Stanly Regional Office: Mooresville Regional Office (please attach) Previous Exp. Date: 5/31/94 Treatment Plant Class: Classification changes within three miles: No change Requested by: Greg Nizich Prepared by: Reviewed by: (!(J J4 �e� �z w ; Date: 12/9/93 Date: 5--// (0/9/ Date: S /i 7t/� u Downstream Modeler Date Rec. # EJ45 rzffa/93 7G89 Drainage Area (mil ) Avg. Streamflow (cfs): 7Q10 (cfs) Winter 7Q10 (cfs) 30Q2 (cfs) cut Chronic 'i l Tir Toxicity Limits: IWC q 0 % Instream Monitoring: Parameters u %� , e t' f=/mod,; �r ,114e411; - _ -•. Location Location 3,rn%v c a rc6,u0. J 2, 3 (ate a z`a,ti 1-1,141 euIsit',11 t.S Effluent Characteristics 66f.fcy AIX. Amieity ,4 -.. Tui+ydaoU) 02 S AtW1init,4( ) non.i427r iq(rnji') b. s1 r ('.:.,w"it vat,. 'i5 aV CN )-ivr,4L �; So(�1g1 ted (""1 il) 0,,2 Q. / pH (SU) 6 _ 9 Comments: rPco M-.c.e -+ '2d rc �f 1 r!a L 6a ka NORTHWEST VALLEY CREEK DISCHARGE 35°24'52" N 80°07'04" W OUTFALL 012/011 35°24'42" N 80°06' 55" W UTFALL 002 Ii/ B adin". UTFALL 004 35°24'13" N'� 80°07' 12" W; OUTFALL 005 35°24'08" N 80°07'17" W it NPDES OUTFALL LOCATIONS FOR ALCOA-BADIN WORKS--NC0004 MODIFIED FROM USES' NEW LONDON AND BADIN 7.5 MINUTE QUADRANGLES (TOPOGRAPHIC) FORM 2-C FOR NORTHWEST VALLEY CREEK DISCHARGE ALUMINUM COMPANY OF AMERICA BADIN, NORTH CAROLINA NC0004308 EPA 1.0. NUMBER (copy from Item 1 o( Form) or Woe in FORM ; 87.04% NPDES , — Oiolidated .Pemnis Prog4anr,--7,V . . . the unshaded areas onIV. I NC 0004308 umb No. 2040-00E16 Approval expires 5-31-92 ,,:.*;•/-ctkr_;1„4-t,..0.4ai,;({•.4.,-..e.py.',;1.J.S. ENVIRONMENTAL PROTECTION AGENCY .. 0 r$ FOR PERMIT TO DISCHARGE WASTEWATER ISTING 'MAN UFA -RINGT.,cRISIMERcIAL; MIN ING AN D.SI LVICU LTU RAL OPERATIONS eAlt...r.-rjaMtira:Vgin •••••••,... hk, • ,..trus4----.N.N-4,',Eic'4...AXI.TSJ ...... • D E',164,00tV. - - tOstaiteXc;5x).N.a-17114PE:-404*..irt:, - - T.Drmitocr,, - 1.snsteerh/ .. . _. T.9",-;'• -7...1)...,... --,1rIk.-.614g:iRIECEIVING W ATER (name) . ''''',.` --'1.-"- ---2 • ,,,_.BR ..tm.,,,1,,.- • t. c,....:.,: .,,I,:h. 1 pivev:.2:0-i1/115*-42I-"WA 1 35 24 52 80 07 04 Yadkin River (Badin Lake) 1. FLOWS, SOURCES OF POW rriniu akin 1roc/1172cm, ....... ...........4 • V.• Attach a line drawing.shawing.thewerter-flow -through4he.facility.:Indiczte sources of intake water,-OperertIons contributing wastewater -to the effluent; and treatment units labeled,to correspond to the,-.more.datalled descriptions In Item B. Construct.a water balance on the line drawing by showing average flows between intakes, operationsctreatrnent•units;:ancLoutfalls.. If •a• water tutlance- cannot be determined (e.g., for terrain mining activities). Provide a :pictorial description of the hature-encfeniount of of 'Water ahclerrycol(ection-pr treatment-measuret. • . . •, . . 3..For each outfall,• provide :a description -of: 11) All pperations,contributing:wartewater to. the effluent, -including process wastewater; sanitary wastewater, - cooling water, and storm water7runciff; (2) .The-average'fla-W•contributed•by each operation; and .(3)The treatment received by the w-artawater. Continue on additions! sheets if necessary. - • ••• .our- ALLNU 2. OPERATION(S) CONTRIBUTIPiG,FLOW.. % --•,,:'1• s• -,..., 3. TREATMENT alit) a. OPERA TI 0 N Mit) - --,. Y.I.....t.'1. ,..,b.: Af•;Y EiRuIDuEniFts1-)OW & 0 ESC R IPT I 0 N b. LIST CODES FROM TA RUE 2C-I Spring Water (offsite) unknown None 1 4A 1 Groundwater (onsite and offsite) unknown None 4A Stormwater (onsite & offsite) unknown None 4A )FFICIAL USE ONLY (e(f?uent vlla-el/nes au h-ertro•nrere i kiTIMIIE 4.i C. Extxpt>tor s. u} on :eala; or r,- Y !mot or spiilli, Ere.iiiyotttie'discherpesdescribodin Items' 11-A or 8 Interm �ttent€•seasortu ...rye=' . :' '! �( )• C! ^�I'•)f tf ,. ,rrSs'��!Ti +fi" �Ct -ei .4 o �„ '; :"'� ,44-.L +t�•..yy�c�cr ..1 •Gab .:., f' .E' ' .a . ,r" • N O• CdOn:• ��+ •c rj}s. a .�y �,-:carry w.v �e aM� - ---. -:` a ,<:�- ••� .v�?'r ••• 3"a' 0FF2EOt7er14,,-- r1�,r•+ — E . ..''S'��i�m� , trfy: 1 Springflow is seasonal, depending on amount of discharge from spring. Groundwater discharge is seasonal depending on water table elevation. - Both are related to amount of precipitation. 111. PRODUCTION:;;;;p;;Ta' unknown, unknown unknown A. Does;an effluent guideline iiii(jtatiOlis romiilgated by•EPA 7fif-dei Sect{o`nrt 04 of can Water••A . ( !to-yitcfiauGty?n 7• t't,;c. �,. �t : '« �:', ❑YES (complete Item III B) 1 �. + _ ':`�,•r;> `,\ r' l�N0{td aSecNart?Yj: :ram:).* x: •r-yJM•i •. B. Are 'the limitations in the applicable effluent guideline expressed In terms of.production�(or otiteriiieisuire%nf.opt:try:n .2'' "-..,,4.:-;',1.,".:-" .::: ':`"`" ❑ Yes, (complete Item III=CJ.. - ' ., y r.� ti- '.-...„,,, ....,..,-i, :• If you answered'•yes'.toItem111-8,listthequantitywhichrepresentsanactualmeasurementofy`our. level ofprodtictiori,expressedinthetermsand_ units used in the applicable effluent guideline, and indicate the:affected outfalls. si't;`:_ °• t• ' - _ r.G::�:;,:T:. • _• 365 Max. a. eUANYITY p�R owr.•:- • • • <= 1: AVERAGE DAILY PRODUCTION :-•'-Si `: )4,Lwtrs or.m OPUAr1ONJ �;� S•�•5' i;�,�,�•- t•Jtooucr Jr wi•swlA�;:crc.:• 3,,• • .•, isSAiirecrco-- • AYiTFALEs�b. (Hit OutraU numbers) N/A N/A IV, IMPROVEMENTS N/A N/A A. Are you now required by any Federal, State or -local authority to meetpny implementation schedule for the constractidin,,tipgrading or operation of waste- water•treatment equipment or practices.orany other, erivironmental..pt-oarems effect'•the;dlsCkarges descr=jlie_d in th(s.application?.-This includes, but Ii•not limited to, permit c_ onditions, administrative or_ enforcement; orders, enforcement complllence schedule.letters;-stipulatlons, court Orders, and grant or loan conditions. ( Y [s (complete the following .table) ❑ _ _ 1 g. 1 No (so.ii5tem IV-B1.:.:'• I. IDENTIFICATION OF CONDITION, AGREEMENT, ETC: 2. AFFECTED OUTFACES ' ••s'":`.' "` - - `-,.,'. • .. _t•, .. .. +' - 4, FINAL COIN• .4. FINAL DATE a. No. h. eouwes o/ cis ��1.-SRIEF D[tCRIFTION•OF rR0I ECT - . a. Rs- b. PRO.. QUIRK° JeCTIZo RCRA Part B Permit 1 Groundwater Onsite landfill and underground pipe are both solid waste management units identified in the RCRA Part B Permit as requiring corrective action. 8. OPTIONAL: You may attach additional sheets describing any additional water pollution your discharges) you now have underway or which you plan. Indicate whether each planned schedules for construction. MARK ••X•• IF DESCRIPTION OF ADDITION 'gym EPA Form 3510-2C (Rev. 2-85) PAGE 2 OF 4 control programs (or other environmental projects which may affect program is now underway or planned, and indicate your actual or AL CONTROL PROGRAMS 15 ATTACHED CONTINUE ON PACiE EPA 1.0. NUMBER (copy from Item 1 of Form 1 ;TINIJED FROM PAGE 2 NC 0004308 NTAKE;ANDi.EEF�}. VV.TiC}jARACrE { §.11 1 B, & C::.:_See Initrucifbn'i,sbefore proceeding•Complete one sat of tables,for.each.outfall Annotate the outfall:Fiumberin the.spaca provided. •r • :i:i DIgT' e?V ;V B andY-c ere'nduded on separate sheets i• umberedJ. 1 through )-1.8 - f_ inn : t' >+ ; _ `; %.:.1,, %t.. j01... yir:< ., ,r.iw .�•F ► 1•ttt�_C^:til,r'';:.r. 'f.•�•r •v^.•+v... - '-T':rit±'". >: Ui e-tpgce•belowy�to.4ist 1ny, of Athe.pollutants -listed Inl'abie 2c-3 of .the.in.tructiohs; whlch:you.know or,....hers reason -to 'believe is discharged ormay be discharged rpmra tfaIIFCFo rG eyer�r4pollutantyou list, brlefly describe-the .reasons -you believe ).it:to be present. end report any analytical date int our possatti0 ti' :T S • tr• *'+ _ tt� .2• - •�fr xKai =.. i:rir^'.'!+',' k�f: - ti.73 ' � ", j .•POLLUTANT ' - 'pa�_ '• ""Z: SOURCE J. form V-C . POTENTIAL'3ISCI-ARGES.NOT.COVERED BY anypollutartt listed in item V=Ca substance ora component of a substance which you currently use or manufacture as an Intermediate or final roductor roductT; r " " `� YP ~ J%%!rem^ rrtc:; :,.t �i . ... .�n�,•, 1, • P ., t• II` 1 •-:•?�'w ;(�YEi.(Uit,oll such poUutents belour) • • Q No (go to Item VI-B) ickel = Constituent in cast iron used for connecting rods to anodes. !anide = Constituent in spent potlining. ase/Neutral Compounds (PAHs) = Potential constituents in pitch. - 2. SOURCE 'A Form 3510-2C (8-90) PAGE 3 OF 4 CONTINUE ON REVERSE 3o you have eny.knowledpe,or reasonto befeve that.any.b. ..a test.for acute or chronic tc.,ctry ties eceivin water in relation.to: oY of ourpdischarges or on a 9. ,.� urd•scl ._:-;;ahin the lasts . YT-• _ •��. • . YCS:(hentlfyhi teat(,) and desenoe theirpurposes•belOw)... '. . - :Qno (ata to Section VIfI1 ermit NC 0004308 requires ALCOA to conduct quarterly chronic toxicity testing on PDES Outfalls 002 and 009. he results of the testing are reported on the DMR. i.CONTRACT ANALYSIS INFORMATION vere any of the analyses reported in item V performed by a contract laboratory or consulting.fimi? girfES (fiat the name, address, and telephone number of and poilutaittr analyzed by, each such laboratory or firm.belota) ONO (go to Section IX) • A. NAME 'ace, Inc. :eritage Laboratories CERTIFICATION B. ADDRESS C.•TELEPHONE (area code & no.) 9800 Kincey Avenue, Suite 100 704-875-9092 Huntersville, NC 28078 4132 Pompano Street Charlotte, NC 28216 704-393-1853 D POLLUTANTS ANALYZED (fiat) Fluoride Cyanide All other analyses stormwater sample) artily under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to sure that qualified personnel properly gather end evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or ose persons directly responsible forgathering the information, the information submitted is, to the best of my knowledge and belief. true, accurate, and complete. 'm aware that there are significant penalties for submitting false information, including the possibility of fine end imprisonment for knowing violations. NAME & OFFICIAL TITLE (type or print) SIGNIiTURE 'A Form .10-2C (8-90) PAGE 4 OF 4 B. PHONE NO. (area code & no.) 7o ei - 4 Z Z — 57/.3 D. DATE SIGNED PLEASE PRINT 0' • EPA 1.0. NUMBER (copy from Item 1 of Form 1) NC 0004308 "PE IN THE UNSHADED AREAS ONLY. You may report some or all of (use the same forrnatl instead of completing these pages. this Intormauon on . ...............a. ., OUTFALL No. SEE INSTRUCTIONS. V, INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Porn( 2•CI "tafileY d'n e i lbiestir;fWer' itfalh"r: Seiji-O figt ilete' tie brfsIfo'FA$djtl7iir1'a►•. �'�j jls IRt4. '" l4� You the results+of at leastone analysis fbf'every pojliitant rr�ii�ii PART A must 1. POLLUTANT •CONCENTIIATIOM provide ; :4,r,si: _.:t•�" ` • 1 V2 �EF'FLUEN f'S� -_`: as rrL„ fir+� j�� ^+'i'�`�/i�'LE'~?..�, LON�•• �ftM� bl 1+ ^•.�n, ",:141-19ti,�.141 .'t1VO a e `•-• e• t.. . ?'..`S:�:f:{l6 O:'O ANAL 5E3 NALY ..:, •�'.'. I,7k31tJ`NITS',''`4'�' ;;�{yitll.Y if ti►dnli)2�! l'"./1 �•�yp� i�?� +'�w'41,±.`'. - t 'G•:nAYE GIj AL�� 1•l,pp•��O S. '�- �a)�f.1'A�1y,�,;, 'i -om( ;. ,••;• . • •E��ridJtPF A ALA" .rr....., a. MAXIMUM. DAILY VALUE b.'MAx1 41M �Q S! J�'VAt_U `h..-- v1 trt,a a e 41.1 �NE,.3 �' r' '1' C � ' as ONCEN-,� '•,(YR`AY.•ON : `: • a1: x �� MASS)>t ,. ` IS.�:d ;;r*h'PC t�l�-d`'.'!'{" one[NTeA raN •' . '- Ill '''" 1O •. 1 , : .: ri.t . . ; . :�r. 1 M/([•":•��� r Y .'O:.•.'.(11:LAT1O 'C ONC [NT.tATION s41.."1 ' � '• I1i'' a. Biochemical Oxygen Demand (Bon) ..:.? NTO 10 C ONC[NY•I�ATION . * 1 mg/1 * Stormwatt r Sample * , ,+ b. Chem,', I • . • Oxygen ; !'mend 61 (COD) c. Total Organic Carbon (TOC) unknown , N/A d. Total Suspended Solids (TSS) 110 * 1 e. Anmonia (a NJ unknown N/A t. Flow VALUE unknown VALUE VALUE VALUE VALUEC g, Temperature (win1er) VALUE VALUE VALUE • ° unknown VALUE VALUE oC VALUE 1 , J�.. h. Temperature (summer) VALUE " `>• as . unknown MINIMUM unknown MAXIMUM unknown MINIMUM MAXIMUM ,rr. .... Y.. :,. ,....,:, .�• �:,...• •' . .. _ ST.A(VD/IRD oNITS 4•. 1,;,., i " `t ... ; ,f. t _ ! ���i. .� ;}l ::;,p-., l ,s,' X .r p,' �v.. i'.�r v, ff r ,•I;••s ;L�``M...: S:Ic... i. pH PART ff - Mark "X" which is column in column 2-a limited either direct 2a, you must provide for each pollutant ly, or indirectly quantitative you know or have but expressly, in data or an explanation „_ .... reason to believe is present. Mark "X" in column 2-b for each pollutant you believe to be'absent. an effluent limiti3tions guideline; you must provide the rasultiof at leasi One analysis for thet poliutint. of their presence in yourdischarge. Complete' one table for each outfall. See the instructions If y6u'mark'cril0rcit13a for any pollutant rot' biro? iiollulalif4r,fithicti yotimark for•additioriel d il3 ii d req itements. • . 1. POLLU7- ANT AND CAS NO. (If aUefiable) 'X' _ 3.'EFFLUENT • • I .' . ' `• .', 4. UNITS 1: :- •; 5 INT'I1Kf"1rolitfonal);: LOrva•trERM N., 2. MARK a. ■E- uev[I;uAMP. rRe- ICH, b. •■- A•- se NT e. MAXIMUM.DAILY.VALUE .. b. MAXIMLI�o aW RVALUa . ._., (U -- VALUE C LOr4G T RM.A°%Jt • . •, - •• ' .•. Favoit btl1, d.NO."OF .,ANAL-• YSES e CONCEN .TRAT.ON •`,a. :•,.1'-••' •'' D. MAS$ , .' r . AVERAGE:V^A'CU[fd"f f7 NO, OF ' ANAL - r, ,.5,.411.--.v..-. GONG tN711ATlbN � :,� 1,1_,z,—;ch -.. '%.S .C'. :•.-• SES II) ` ,"' (al'M fe ..,, .. ( ,. CONC[N7�[ATION ' (al't Atie '%' ..:. - 1 1. �., CONC[fTR•ATION �• (a1:MAes'' • a. Bromide (24959.67.91 conic ION b. Chlorine, Total Residual c. Color d. Focal Coliform e, Fluoride (16984.48 81 X 12.0 Unknown N/A N/A 9.7 unknown 7 mg/1 N/A 0.48 • 26 ( f. Nitrate— X 5.3 1 _ mg/1 N/A lNWitt)(esN) ` PAGE V-r CONTINUE ON REVERSE EPA Form 3510 2C (8-90) ' . I. POLLUT• 2. MARK 9c! . . . i :„.. . ......., . . . :: .. ..e. ...v.........,..,,.....,/ ....3:.EFF.1.1./grr,tr .... .1...***. '.ii.. ,,,..i.3),1- %-oc..;....3,i;lis;lp.. • `1' - • ' -• ;:ittii!!Itity 4.1&kliqt*.;:ki!iiiict: ' fe:. . ELT: vii,,,,,, trt•r4 • 4- ' JAI.% 4 i. ,, • l . . . • 7 tj ..,' "ii: • ? ' , • , , . ...._ , r 0.14474.10.Nigi • agiPi. t°!1-f.(ti'-';'i•J• . ;;:lIVEIP:le-:'.'" AVEStitif • 6'..44 0.04 A NT AND..., c As Nar.:..i. a. •••,• us. - •b.• a- sr a • i - ii;i-Kjakt uiej:1•Ai'LAVA Luk*. c: ...., , ... _..,-,, .... . . .-cs, .11A M AX1MH Mt 211012AVAKOt 1: :",. Slaw, -pm ava ote-trupwati• "..- .:. ' *. ,,, 4 th& **1;:gtd:C116: - ' 'ilitigi. * - i i.a.um • . • ....r"-wisyMptiffailtri. ". 7' ..:ts, i (If avaltable). . • ,,..• eaprictc*7 serif. . • ...1suer4;'e. •: :••., .z.n.r.r :044 ;fitIliA' v'ti'' . 01:-.*:6,rtaia;h't::: ' • P.. , • I , .... go/C1.1: I isr•ctio, edge ern" *you* at:•&11147441,671 7.. , ....., , • :.- , ...... 1 17$11$ etNtra,i'ggigid---.1.' ..,_. . _ Am _14 ... .. • • . . ... ,. J4YSIES g. NItrogen;' . Tote! -Organic • (as IV) -• ...! .. _, ,CONCVNTRATION ,q. . . * Stormwat .r Sample h. Oil and Grease • . • X • <5 . * 1 mg/1 i. Phosphorus Ns r). Total.: ., (7723-14-0) t•.:..• X <0.1 * 1 mg/1 I. Redloictlilti. • 01: .%,,•*„..'..-1'..::;,,:•/•••••.:ti..i. tri.k it ..- ii.• -.41;sUfitiaMig'.4 4,4t41,- :X-4..ittrit.‘la 411StirAtitigigniarga. • : Vtletti.f.41.4t.i;... 4 pt. .".'-.4•14al Nt• _.• — :#4144.,. ' • - '1,.!!..(t. 4.40itattt. INSONne.... . NiiiiiiiliSSO 4flik , ___ • .. (1) Alpha, Total . • • • , . ... (2) 13,Allf a•iit;;;.. TOt110..iit•"./ a. • • .-g' 4!..riartf5t 4 (3) 'AsAM: TotaIII•1;41;_y-4. . :; 0 iLtillkank, , , 4,31 futotam „ fteici.roiArl ,•--, • %.,,--.....4-•Atil , )..1 - .- . • • 7.-- 1 . • _ . - . k; Buttner. .,', (iii"ACO ,i4r3ri. (1'46*49: .1 _ . , . 1.:stitticti., (as 8)t4 • - , 4 m: SutfitO 1,..4 (as sgi)ts. (14265746 Ct. . • - • !•••••/ ,•;',AFF;,..i• i:i., n. Surfikaanti1 k :1:4 . o. Aluminumr? Toialit.:!'s414•14 (7426:90-5)"•*!!. X 13 * 1 mg/1 _ P. Barium. • • Total ; • • (7440-39.3) * .. q. Boron, Total • .. • • (7440-42-8) . _ r. Cobalt, Total (7440-48-4) 1- s. Iron, Total (7439.89.6) . _ t. Magnesluns, Total. ' : (7439.95-4) . . 4 I • u. Molybdenum. Total ' ". •• '. (7439-98.7) - • - v. Manganese, Total • ••.; (7439-96-5), .• .4 • _ w. Tin, TOt41.;'.... (/440-31-5)::,. • .• • • . • x. Titanium; • .. Total . (7440-32-6) •,................. . 4..m....... • en A •c4n.nr. re Melt P. 8 V-2 NC 0004308 1 CONTINUED FROI GE 3 OF FORM 2 C , . i w e "iro er�t� 'l,. - is-2TT t1 a rnstiQction .;o deterrtiine'wf iich oo ilie tc MS fre' tid�°s you•1i�i'ii t'eI#,fo y, Ieffsj':in column :• PART C - If you ere a primary' Industry end this outf a l contains process waste at f;.,, , Q y , ie...,, . , ,, , • .: 2-a for all such GC/MS fractions that appW'to your iridustry' ehd•1orALL'toxi6 hietals; kieliides; and Total phier�ols- If you are not required to`mark noliimh °2-a /secohdery in 6 ,a ,tf'es,f onprocess wastewater outfalls, aird noiirequired GC/MS fractions); ngark:14 ; in coluirin•2-b for epch pollu1eni you know or have reason'to believe:is present. Mark X : in cOlumrj.2-c for eocIrpollutarit you believe is absent: If you markcoluMit 2a for airy pollutant, you must provide the iasults'of at least alyisis forthat pollutant: If you mark column 2b for any pollutant; oli must provide the results of at least one analysis for that pollutant if you know or heve'reason to believe it will be; discharged'Of cohcenrtrations of 10 ppb or greater, If you:mark column:21i f ' acrolein; acrylariitrile; 2,4 dinitrophenol, or 2-methyl-4. 6 dinitrophenol,youu must provide the results of at least.one analysis for each of these pollutants which you know or have reason to believe the you discharge in . aoncehtrations of 100 'b otgreateii Othervbise, fofpollidaOt for ichich ti bark colt)) n 261 irMbp eft. er submit at least one analysis or briefly desdribe the tepsonsthe pot it pnji !cpectjd to ' ' = ofe�thAp't ''arl�'eiiil7' a'e• a't is?fie �'iileasb'�reviev+r•e'a�ii• i��Uli�_���a]/.►�b��y�jj]�/v�����"O1d�91(,�1,•jt�a4esl :�of ggcttputfall: SaB:irisirucfib�1;fp" edd'itl3taitll�a'�j��,� � ;lett!; rtts. a •edn � � 11 •. .�•+.4.' � • 7Tr i t1h. • la�.t •.ay f a• . . �• �••• 1. POLLUTANT loua."pAwRit ;xf j` 'AND EFI .5;: aTasT• _ ti MwxijNUM`diiiLv v ►'�u j NUMBER'%: • f�+o i !s^� _ ._.a. .. 'tau eiitiitw'•rl^oA 'b►' sari UNWED -GENT: c. • (lfavaiiobt�js R��a METALS; CYANIDE; ANDTOTAL:PHENIOLS e::. 1 M Antfrnafiytt ff j,, Total (7440•*6-0) < 0.5 rt :•I I : �..,,r . c taiaweJ.y'ettrl+itb. AXM •f 4AYVALUE, • 'liftthMlfi GMvauaDlef' v A Lug �••l-ft • :if,71 d'NO.OF :;A SE3' ••1 • 1 4:'.UlVIT51.,' rJ: Y «R�RENS ';•MAss TI mg/1 b. NO.OF ANAL- -s•YRA'rfdM1 A :: :` „:111N'7`'A1'ZEjoptlonoll • a L•ONG•T.BRM•-••..T•.. t�:• .• I.A'irCRAGV•AL:Uk'•..• Storm alter Samp le 2M. Arsenic".. tote) (7440.38.2) *'f•;' 3M. B6tyll: ifli 4 .0 Total, 744'-101 4h' • 4M. Cadmiufii;V • Total (7440.434) 5M. Chromlum;l;:.:. i Total (7440-!Oy;3� 6M. . Total (7440 ) .. 7M. Lead. Total (7439.92.1) , 8M. Mercury, Total (7439.97-61- •• • 9M. Nickel, Total (7440-02-0) • ►�:: n < 0.05 1 mg/1 * S tormwa ter Sam, le 1OM. Selenium, Total (7782.49.2) 11M. Sliver, Total (1440.22-4) 12M. Thallium. Total (7440.28.0) 13M. Zinc. Total (7440.66.6) 14M. Cyanide. Total (57.12.5) 0.124 0.050 7 mg/1 <0.005 26 16M. Phenols, Total DIOXIN ,,"».r. Uwmin 11764-01-6)I EPA Form 3510-2C (8-90) PAGE V-3 CONTINUE ON REVERSE i 1. POLLUTANT a. MARK •x- 3. EFFLUENT 4. UNITS 5. INTAKE (optional; AND CAS NUMBER i►TsfT INa 4 •s- Llrvsoilsysa C es- e. MAXIMUM DAILY VALUEI b.MAXI t NI ? Y VALUE (madder.) . C.LONG 'mom VALUE avaioble) d NO.OF a CONCEN- MASS a LONG ERM AVERAGE VALUE b. r (if available) ws- _ CD OCD �NI MI; _ Ae- AZT �(/� CONCtNTwAT/ON • (t) NA" « �.. III CONCANTAATION r It) MA" i I/1 . CONClNTAATION (sl MAss ANAL- VSAS TRATION b. (/) coNCttN�; ) CONON: • b : :(t) MAef , A 1 GC/MS FRACTION - VOLATILE COMPOUNDS . . . • •. •- •• 1V. Acroleln (107-02-8) 2V. Acrylonitrile (107-13.1) 3V. Benzene (7143-2) 4V. Bis (Chloro- • methyl) Ether (542-88-1) • + 5V. 8romoform (75-25-2) - - 6V. Carbon Tetrachloride.: • - . • �(56-23-5) 7V. ChlorobenZine (108.90-7) L�'r'' 8V. Chlorodi- • bromomethane .t • ,: (124-48-1) •ai Jt`. 9V. Chloroethans (75.004) :. •• r , 1:'2-Chloro•.. 101• ethV)vinyl Ether. (110.75.8) ..,::•:: . 11V. Chloroform (67.65.3) 12V. Dichloro- • : • bromomethane • (75-27-4) 13V. Dlchioro- `difluoromethene (76-71-8) . , . • 14V. 1,1-Dlchioro- ethane (75-34.3) _ 15V. 1,2-31chloro- ethane (107-06-2) 16V. 1,1.01chloro- ethylene (75-35-4) • 17V. 1,2•Dichloro- propene (78-87-5) 16V.1.3•Diichlore-• OroPvlene (542.76•6) . • 19V. Ethylbenzene (100.41.4) 20V. Methyl Bromide (74-83-9) • 21V. Methyl Chlorlde (74.87-3) - - EPA Form 351t. (840) 1 .uEV-4 .. MAD CAS ti� arsfr• UMDER h •s• G •i- a. MAXIMUM DAILY VALUE mob. MAXI M i Y VALUB; C.LONO T M VALUE Mu p p/� Eft A1t[� [IlavaQobls�- (e/avail48es�� �• d: NO.Of a coPlcaN- •��-.: ,: T 9 j►i-E was Vwi:uF; b. NO.QF - INa `,�(ijcucileble) tea- UI• r. 1 uRVRou■vtr• �wlc- 1RNT we- /RNT (�I _.1!) MAff CONCRNT/IATION ) (!) MAtt '• CONCRNTnAT10N CONCRNT/IATION (!� MAff ANAL- YSES•`• TRACTON MASS, `~t�aoMcsN awnoN (!)'MA%f }1NA1.• YS�S GC/MS FRACTION -- VOLATILE COMPOUNDS (continued)• •'' ` ` '''` ''='''' 22V. Methylene Chloride (75.09-2) ' . 23V. 1,1,2,2-Tetre- chloroethane . (79-34-5) 24V. Tetrachloro- ethylene (127-18-4) 25V. Toluene (108.88-3) 26V. 1,2-Trans- Dichloroethylene (156.60.5) " �27 V. 1,1,1-TrI- chioroethane • (71-55-6) • 28V. 1,1,2-TrI- chloroethane (79-00-5) • 29V. Trichloro- ethylene (79-01=6) . 30V. Trlchloro- fluoromethane (75.69-4) 31 V. Vinyl Chloride (7A'-01.4) GC/MS FICTION — ACID COMPOUNDS _ _ _ _ 1 A. 2•Chlorophenol (95.97-8 ) _ 2A. 2,44Dichloro- phenol (120.83-2) 3A. 2,4•Dimethyl- phenol (105-67.9) • 4A. 4,6-Dlnitro-O- Cresol 1534.52.1) . 5A. 2,4-Dinitro- phenol (51-28-5) • 6A. 2-Nltrophenol (88-75-5) - 7A. 4-Nitrophenol (100-02-7) 8A. P-Chloro-M- Cresol (59-50-7) 9A. Pentach(oro- phenol (87.86.5) • 10A. Phenol (108-95-2) ' 11A. 2,4,6-TrI- chlorophenol (88-06-2) • oaATIa• v_R CANTINU6 AN AFVFRRF n►.w 9BIA. )( ro.ont ; .• •. • ,I...,1 •,%s$. t. MN/f f♦ ,► J. L.I / L•u L.•f •.� 111.0 TC.LONO • • S. 40NG•TERM . ^ ANO GAS DAILY VALUE VALUE b• MAJtIMl1 Q� T AM It 8te�• VALUE . 11 Who Q I t. No. of e. corscaN• .: . _ •ti •:;i 0 A4�y�jt-U •, YtR e b. pi-4 NUMBER if available) ( J •TR•t /f/O wR• gY1w` 4 se- /tVRO ►wrt• �tMt O am- L/=VR• ww• •RNT e• MAXIMUM (el COffCfiNTwA1/ON (a) MAN ' - • ['t[l I/) CONCRNTMATION p "`•; I!I•Ai csi,....•' .._: _,. + 3 (/I �•ONCRNTw/iT10N -I•I •� a Mww• •'•` J ANAL 1/SES ;• s•' 'TR ATION; 10 K; '' ,b: IiAASS►' ,S� r y� r.� siie l icy' rt!t1� , • � r <Si('1 • —.... ti. • • .Aft ...,Y! • GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS 2..•t .. .; ' .- ,, f��1.' t' • ;i�..t. :5+�. i�,.. :.•�' ': •a/.: :v "''` :. '�'' +` �� �' �'� •C_G - ?1 'iit..'I/i{ % ;3•c�:a �i�,r/�`�•�. '.,...,..............;I:••• • 1;{. sT:t�fl•rt�ll_C•: • • ,�"1..; �:►'G�'�t �1� t'�i�t-"F• 'y • i 4g *Fcit:���i•F.n, �..�' ''�:'r• j''sL'` ' 18. Acenaphthene (83=32•9) - X <10 * 1 ug/1 Stormwater Sarnale • 28. Acenaphtylene 6- (208.98) — � X <10 * 1 Ug/� 38. Anthrecene;;•, A <10 * 1 Ug/ 1 • • • 4; 4B. Benzldine; •' .°';• • 58. Benici'(a •n Anthracbr�d� <10 1 ug/1 J____. s X. ' (56-66,3p.,.. 6B. Benzin - Pyre r•60s3 X < 1 * 1 ug/1 • rr . 78.3,4-BenioL.:i ttuorenthelisrl '• ti. X <10 1 ug/1 8B. Benzo (k1 i) ,. Perylene ; •t•�c✓ ,.; (191.24:2)%f,:!; ::''- 98. 8erizo (kI i Fluoranthet(e. .:: 1 •s 1 - ' (207-08-9) 4';:i'' 108. Bis (2 Chloro- ethoxy) Mathsn'e' ' (111-91-1)'�;r' 118. Bls (2=Chloro- ethyl) Ether ' • (111-44-4) _ • 12B. 8ts 12-ChMaroiso-: grapy° Ether 1102.60-1) 131'•'els (2-Ethyl- hexy :) Phthalate (117.81-7) - ' 148. 4•Bromo- phenyl Phenyl Ether (101-56-3) 15B. Butyl 8enzyl Phthalate (85.68 7) _ 16B.2•Chloro- naphthalene ; • : - t (91-58-7) , 17B. 4-Chloro- • phenyl Phenyl'' (7005-72-3) • . Ether 189. Chryseflo • • (218-01-9)• : : X <10 • * 1 ug/1 19B. Dibenzo (o.h) Anthracene ' ' (53.70-3) • ' X <10 * 1 ug/1 208. 1.2•Dlchloro- benzene (95-50-1) 218. 1,3-Dichloro- benzene (641.73.1 _ _ _ _ _ _ _ C'"'TINUE ON PAGE EPA Form 351 : (8.90) ANU �:A5 NUMBER (if available) • TC•T�b► 'ma sww- ss• svao/./avao MI; G sa- e. MAXIMUM DAILY VALUE•• b. MAXI uM Sp Dp Y.;VALUE;(c.).QNa ..•• (if avafiabivh•.rr.t•1.••• T pM •'. .• • I�lavalloDie) 3•t "' A I VALUE• . • U NO.OF - e. CQNCtN• TRATION --.- •.• • •� .-ti-MA*-'i'; - e'�IiON�G • ENM '.. •. ' '�• •' • ••"VLI ►G i/Ay.11f,•i:: -. b. NO. OF. ANAL - •!MT Ill I' •• (t) MAss' CONCLMTwwT10N I • I l COMMIE MVO ATIOs/ r • • If).Mw•s ' • Ill ' • • �pMCRMTMwT10N • la) MASS ANAL•- YSES • (I) ebdeawr •1� MAif TAAT/oN . YSES GC/MS FRACTION JASE/NEUTRAL COMPOUNDS (continued - • • •'• al.•,, - ' • ' 228. 1,4-Dichloro- benzene (106-46-71 ` ~ 23B. 3,3'-Dichloro- bertzidine 1-:-1-94-1) 2.:B. Diethyl Phthalate (84-66-2) r 258. Dimethyl Phthalate • . _ � (131-11-3) 26B. DI-N-Butyl Phthalate (84-74-2) f 278. 2,4-Oinitro- toluene (121.142) + - 1 286. 2,6-D1n1tro- toluene (606-20-2) 29B. Di-N-Octyl Phthalate (117.84-0) 308. 1,2-Dlphenyl- hydrezine (as Azo- benzene) (122.66.7' 318. Fluoranthene (206.44-0) • X <10 •1 * ug/1 * Stormwater Sa ple (86-73-7) rerie X <10 1* ug/1 33B. Hexachlorobenzene (118.74-1) • 348. Herr chlorobut .1ene (87-68-3) . .. 358. Hexechloro- cyciopentedlene • (77-47.4) • ' 36B. Hexachloro-, ethane (67-70)';• 3713. lndeno•,;; _; (1.2,3=cd) Pyrene; (19349.6) +1�.)}, X <10 * ug/1 r 386. leophor 'ne• (7B-59.1) I'• • • 396. Naphthalene (91.20-3) X <10 1 ug/1 408. Nitrobenzene (98-95.3) 41B. N-Nltro- sodimethylemine (62-75.9) • 42B. N-Nltrosodl- N-Propylemine (621.64-7) ' - .. - .... .... CONTINUE ON REVERSE EPA Form 3510-2C (8•80) CUN I INIIEU PHUM 1. POLLUTANT Inc rnuN i 2. MARK 'x' T 3-EFFLUENT . _ 4. UNITS • •v,.:'4, ' y h,gl'S'�'IN'�'AK•E`. •(optional, AND CAS b� ••• a •i• a. MAXIMUM DAILY VALUE b. MAXI M 3 /�Y VALUE, ava e1• �}i g! C.Lgr4G Y pM A{[p .VALUE ova a e l /t G1 d No.oF •� • CONCEN- ; ••,• .,t 2 MASS . .0 1116. tiONGtiTERM• ^-wV'ERw V ' A1.11E b• I w NUMBER lit twamlable) atssT /NO Out IfV•dLIfV•r� • f•MT •!NT III (S( mass CONCt ION[ III CONCRMTO04/10N (?) MASI ' Ili `COMCINTR•TIOM (a) MASt _ - ANAL= YSES TRATIDN b. ,I . tI(�CONCf`NSA ••.(t�•MA•t 'NATION • "p• , GC/MS FRACTION _ CD — BASE/NEUTRAL COMPOUNDS (continued) _ _ 438. IV -Nitro- sodiphonylemine (86.30.6) ' • ss 0� 8) enthrone X <10 . 1* ug/1 *Storm ater Sand 458. Pyrene (.129-00.0) • X <10 * 1 ug/1 • 46B. 1,2,4 - Tr1• • chlorobenzsns (120-82-1) GC/MS FRACTION — PESTICIDES . `. _ . • • • • •- '";:':s V. ';•' r=:•'• • .;, ': 1P. Aldrin (309.00.2) _ _ 2P. a-BHC (319-84-6) I 3P. Q-BHC (319-85-7) 4P. 7•8HC (58.89.9) 5P. 6-BHC (319-86-8) _ _ 6P. Chlordane (57-74-9) 7P. 4,4'-DDT (50-29-3) _ - _ 8P. 4,4'•ODE (7245.9) ' • 9P. 4.4'-DDD (72.548) 10P. Dioldrin (60.67.1) 11P. a-Endosulfan (115-29-7) • 12P. Q•Endosuifen (115.29.7) 13P. Endosultan Sulfate (1031-07-8) • 14P. Endrin (72-20.8) 15P. Endrin Aldehyde (7421.93.4) • • , ` 16P. Heptachlor (76.44.8) --- _ ( •111111EOMPIMP EPA Form 351% . (8.90) • 1. POLLUTANT'. AND CAS NUMBER (f/ ot101JOb1C) 2. MARK 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (/�ptlofta1) r *' Jeuis. KO b` ex' L/[VtO •RNT c •e- /.ItVfitl AU O. MAXIMUM DAILY VALUE b. MAXIM M 3D (t�avae7aglt) I/I CONCKMTNATION /I►�Y VALU .LONG T�ir iM R VALUL t■���'cr• cf NO.OF •a. s. CdNCEN- TRATION b. MASS - LON' -RM •: A1(ERN SLUE b. NO.OF wN�sL- 111 CONCYNTIIATION = ITI MAf1 'Eli MA�s 111 CONCKNTNATION (t) MAsf ANwL- YSES J: (1) colic:N• T1IATION I21•MAs. • YSES GC/MS FRACTION — PESTICIDES (continued) _ •' • I. 17P. Heptachlor E pox ido (1024-57-3) 1 • 18P. PCB-1242 (53469-21.9) 4 r - 19P. PCB-1254 (11097-69.1) 1- 20P. PCS-1221 (11164-28.2) • 211. PCB-1232 - (11141-16.5) & _ 22P. PCB-1248 (12672.29.6) 1 23P. PCB-1260 (11096-82-5) - • 24P. PCB-1016 (12674-11-2) 25P. Toxophene (8001-35-2) • " Form 3510-2C (8-90) s. • In .7 :4 SPRING WATER M FORM 2-C,11-A WATER FLOW THROUGH STORMWATER OUTFALL 1 ALcOA-BADIN WORKS - N00004308 OFF —SITE STORMWATER UNDERGROUND PIPE THROUGH LANDFILL � y ON —SITE 1 FF-SITE STORMWATER :�+C :!, ::O,1TH 1993 January 13 A CERTIFIED MAIL RETURN RECEIPT REQUESTED P 844 036 920 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Post Offic Box 29535 Raleigh, North Carolina 27626-0535 Attention: Water Quality Section RE: ADDENDUM TO STORMWATER DISCHARGE PERMIT APPLICATION ALCOA-BADIN WORKS--NC0004308 Gentlemen: Enclosed, please find two copies of an addendum to the Stormwater Discharge Permit Application for Alcoa-Badin Works in Badin, North Carolina. The addendum consist of a revised Form 2C, Item V for stormwater outfall 1 and the supporting laboratory results. The 1992 September 29 submitted Stormwater Discharge Permit P g Application included a Form 2C for stormwater outfall 1. A Form 2C was submitted because it had been determined that outfall 1 could not be classified as exclusively containing stormwater. As indicated in the 1992 September 29 submittal, the submitted Form 2C did not contain all the required sampling results of Item V because there was not sufficient time to obtain this information in time for the 1992 October 1 deadline for submitting the Stormwater Discharge Permit Application. The enclosed revised Form 2C, Item V contains the required sampling results and completes Form 2C for stormwater outfall 1. If you have any questions regarding this addendum or the Stormwater Discharge Permit Application, please feel free to contact me at (704) 422-5624. Sincere Henk . van der Meyden, P.G. Senior Hydrogeologist cc. C. A. L. D. L. E. Carter Russell (letter only) Tate (letter only) file: c:\wp51\water\stormwtr\addndm.dem J. D. Morton - Pittsburg: 1S J. P. Hupy - Knoxville 12 (letter only) PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or aU of this information on separate sheets (use the same formed instevd of COmphiting these pups. SEE INSTRUCTIONS., V. INTAKE AND EFFLUENT CHARACTERISTICS (continued Iron Pape 3 of Form ?•C) 1 :: ct�l txrM6le•fortadroutf U See ittstnrctiaan.11of rddiifot>�tdetails PART A You must provide the results of at least one analysis for every pollutant 11� this table: Corftph . :: r uNlbla ' ' i '., iri'ri Fte-foprfo�f ' -/ 2: E1r Fa:IJEiii `i. :. . . f_• ,.r .? -,:' .; _ • (• . 3. 7 rf TS.%-1 . a4-LON6�YERM • cCONG igitm uI[1 �rLLt f .. .'• i�yfRA� YyLs.r1E ti No. d L d: •MO. OF aCONCEN- • r r 'vws• AMALY! r ANAAAAA5 .. ATIOM b,'Ii[ASf' `• f r+'' ?la1 (1) • : • Op MM1'• •• _ _ , OOMC a wr.rdeO•(e+► _ C epC.rrYw ATtew - , I. POLLUTANT e, Biochemical Oxygen Demand (BOD) b. Chemical • Oxygen Demand • (COD/ R MAXIMUM DAILY VALUE • CO,Ct WNTrrATIOM 2.0 10 e. Total Organic Carbon (TOC) 2.5 d. Total Surpsnded Solids (755) e. Ammonia (at NI g. Temperature (canter) . h. TarnPeraIUre (summer) pH PAIIfB- 1.0 (II MAfe b. MAXIMtiJM O Pa VALUE CONCIOMesi Ow fee ...Juke EPA 1.0. HUMMER (copy from item 1 of Poml t) NC0009308 1 0.5 VALUE VARIABLE VALUE SEASONAL VALUE N/A VALUE N/A VALUE SEASONAL MINIMUM N/A 28 7.6 N/A . 6.0 nt Mask —Xw In column 2-0 for each poll moot you believe to t • rt Merle "X" In column2-f tor eed► pollutant you knower brainstorm 10 behests is press must die reach$ of an tease one one tpelSff% i► . in enefrhuntimitetIonspaMelrna.you provide cviblCholumn imyeueht+er ovide ua n quantitative emerges*, eeIn urtschr!pea Complete onetablefor each out_fall. Set the trrstru... oofumn2e,youlnnsZprovideQuerrtitatrva4atsorrneo�lerttstlono(tMirpteaet► W . VALUE N/A MAXIMUM VALUE N/A 1 1 1 N/A VALUC N/A VALUE N/A 0 mg/1 mg / 1 my/1 mg/1 mg/1 2.0 oC eC <10 2.6 1.0 1 1 •< 0.5 VALUE VARIABLE VALVC SEASONAL VALUE SEASONAL 1 N/A 0 t. POLLUT- ANT AND. CAS NO. Of available) a. Bromide (24959.67.9) b. Chlorine, Total Refhlwl e_ Color d. Face' Coldorm' .. Ft�cride (169E4.48 8) - I. Nltr.ts-- N Itrite (as Al z MARK-•sc. - .�. e. tut- b. attyy R. MAXIMVM.DAtt-*%.V*Luc tr[rvatreq��r, OWN, elNi MAXIMUM roc• w r • COwC .wTAwTrew 0.19 MINIMUM '.::.. '3 •EFFt-t1ENI ~~aa o�id ifEFat wax Ia�(t�M ppA/�y. VALjti (}afOlt) • red •(I tewcwratw�slsir <0.02 5 -STANDI(RD'uNrrS, . CIIIC d nD_bF' )'owes 0.33 PAGE . -1—r 1 1 1 „/2 1 coMCLF1 TRATION mg/1 mg/1 Pt —Co unit Col/ 100 ml mg / 1 9n2(a�t ,•i ptIuh."-I 13fo' .r/ `ytlu ^r- Yi R'MAs>;i•. -<wvtRAC1C ir+rr:''/'"1/0,r COrrCS N/MA1/e�rrf —` -.—...___.— —.•�� 0.16 <0.02 mg/1 0.98 0.56 ) 1 1 1 26 _ WNTIN.. _ ON i is.ni V a t.ur•liiivlai, i• Silly1 1 Mild. .— • . • . • . .. ..36 tvt.-'1•4:r" •'''.?.4" • •";•A#•;iiN'..4-wei'''.1••• 1;4#14.;43.::EFgAZai '44 4t . f's•'... " . ^. • - ."...44...ri5•4!;44:4!‘'_4;faA•44;MFArt414:1111."9:'. !•:741PAY.404Tiigg•-• ).• • Vanialogi• II. POLL:UT-1 *444.1.1" • •• .•: • :op.. •-••••••..• .tvin: ... .._ g _Ars. •• . • a_ a. . .. ,, .. s.., ie. „ • -O: g W-1. .2 8,=VCrWf: • . • 4•. .i d.i IL e...•.i • i ... :-: •C•PAWsfMt-it'.1*../ b..-4vN1o"s'. . ' ' • Ita'ti0..t. • : • ;.I•1L 1NANND*4 3f? • --1 ." ird4Vii4g i. va; P.. NaoltISsA.0o-F• rte !•'.oLerf. It:r.i •• • • A0'0e.10r• 4•a O•C•— . ''.. "!• !"- ,••‘• a. Total Organic - 0.53 i 1 1 mg/1 S. 0.5 1 la/ NtX h. 011 and Gretseit ' .t< 1 . 0 . mg/1 < 1.0 1 .. . i. Phomhorus Mart Total • '' ' X < 0.02 1 mg/1 <0.02 1772344-C9 j. Radioactivity : .••••‘ - •••••• :i:f....'..: : •:: if•:-.: ,•..;44• .':-C:!:-11 **_.:';/...: 1-.7?:**:: ....i•:•• t-mit.•:.:.,•:.• .044.1'' '''. • . I; • . • .-, • . `•• ". • '.:•••••• ..: **-- ..4........14 . . . ..... y..:(40;• • ....."••.' .",p11,_ ••.-3,..?• 4 lly.......,- , -: cipikvAik Total i • (28a". .:.•'' • I 3). Inadi9.11.1, Total • .. :). •••• % 1( • • ,. Pie Radium is „ 226, Tdottv.; ....i...t:-.., . . ...,:. „ X 22 1 mg/1 18 _1141084941.1 AOlobsilt tarKik`-:::14.X 2.4 .1 mg/1 3.2 ne.. •-•., ..47:' flawieb,40.4t 1.0 1 mg/1 1.0 n.si,Amtams. X 0.30 1 mg/1 0.30 0. Aturnmunt; . Tots4'; '--.:....:. : • uratato..46:*-x 0.094 • mg/1 • 0.197 1 P. Ifarkim. Total X ‘ 0.010 1 mg/1 0.013 1 (7440•394) g. Baron.,X • Total 7 • • • 0444424) 4f 0.050 -- 1 mg/1 <0.050 1 r. CobilA,..• .. Total • :-: '• f::.• --.. (7440-484) f X4:: 0.010 1 mg/1 . .< 0.010 1 a. Iron, Total (7439-89-8) X 0.179 • 1 mg/1 0.402 1 t.648911•#u.tri•- totail •••••,!.. ' • 1.84 ' 1 mg/1 2.77 . 1 (7439-95-4) u. Molybdenum, Total • :. (7439-98 7) < 0.050 1 mg/1 4; 0.050 1 v. itanosness„ Total . 1 (7439•96-51' < 0.010 . 1 mg/1 0.036 (1440,31-611 . 0.050 ' 1 mg/1 < 0.050 "it. Titanium:- Toca (144°,324i; x..4: 0.051 . . . 1 mg/1 — < 0.050 ....m., 1 ' isAALM af.... caravan ON FAGS V.3 37 a 11 1 0111.0. EPA 1.0. mum nen (caps frees Item i of NC0004 308 own 1 OUTIFALL NUMBER NO. 1 1.:..I.- •!.' CONTINUED FROM PAGE 3 OF FORM 2-C PART C - If you aro rgifi . '". Iriduitiiiiiridihfteit6idiii‘• rgaik6Ciriiiiifiieropirtriiitiiiioiab&M§Eriiiiiiisyttiotriiitrt.tti... .:70.10:t0Y04411wiiiii 2 -a for ell such MIS fractient that applitO rlindinfry end for *LI- javietnetefs: Oyirilldei. era) total phei,als. If yot! era WA riquira.trtimarlt column 2re ( -. . . i . .... g"ftoniroOess wastewater oigfalls.. end minreqiiked GC/MS Am** "X" in colurnh 2-h for each pollutant Voss knosvor 'have reason to believe is present. Mark "X" in colamon re for;e3chpoUtserl yea believe is ebsent:11 you mirk column 2a for say path/tent yod roust pro vide the results eat hien one 'roily* for,thistpothdent. Nye/hawk colonel 2 ti for artypoli.titant fon most 00iIde the reseks of at least one analysis for that pollutants If Top 1ariovi or hay..relison -to believe it yirtil fie_;eilichertied fri cOnointraliona of. )0 ppbOr.greinarjr youniark coluaur2bloeiscrofnittjtcritfooitrilk 2.4 dinitrophanot. or 2-metire-4. 6 dinitraphatcrLyciis mint knOrido•dib resuftsof Art hiasfoileisinlysiOar Wktis* thpoffunt611 which Wm_ know bk beeelesson uillielkiieftliek - . adIscherto in concentrations of 100 pphor gloater. Otherwise. lot pollutenta foivdt ich you mink 'column 24;Ytin muteeittititeubOffiotliniforioasiaksiscritrieffyilesditicithilinsOciti . is eaPectadto be discharged. Nat/ that Oare f* i? pages WOO. pirrt•Pfeesp "OW...* sup/0:6.00y. COOpfe,O.One tiptfiliF pfrposl Irk eactf Ouffell. pliiiIiistfuctOitafotedifititir el ditfif*.#00tiiterreits.. -, : ' "1:;•uril. .• : . '' . , :.!i4.:.i:aitOefie.<ELloPrialsti/ ; I. POLLUTANT AND CAS NUMBER (if amiable) z. MAIM-1V p.vro h:r tut RD dmOs- ! lifPant.. r einWe:jaer- COPPCIPM14110i '1'1. • 0:41•110 •• Clx•Cdtiontaittoff METALS, CYANIDE, AND TOTAL' rmeNpu iM. AntfrnOfly. Total (7440-36-0) • • • EIFFILIDEN. •• • • • • • ; •• , • • a. PAAXIMUM pAILT.4,ALIIIK W:y._.AMOS •CAL.014/ TLaiftel •• • •" '3. _I-diraW7,•• • • ,fik•L'Ug NO or •::: fir aCii,d. • : III ":,''''' "/•!.. (4 «bates '' :i "Air11611r. turr...er 4).1 • :± r -.; •.* 2M. Arsenic. Tafel (744048-2) 3M. istylibum, Total. 7440-41.-7) •• - 4M..Coarniurn; • ' total (74401.3-9) • ' • ft . •: Cibitelt 7IPIATION. 7.r. )1 . • _ • • • , _ , . . ' it..7LOPIGAERIM laer. 0 "Or.1•:;•": • '...4110 sanis • v • •••••• • -. • SM. Chromium, Tow 1744047-3) BM. MorcurV, Tots( (743B-974)• •• " bit Nkk.. *to IWO:024w; • •• • •!*;!..•'- 01 rota 14-10-2/ i•'*;•• Pe. Ilk 311voi,/i4s1 r7449•224)1' •.• t••• _ • 12M.' total I/440-204f _ . . . . . 13M. Zinc, Taint 7440-6641 0.030 1 mg/1 1 14M. Cyanide, (17-12-6) 15M. Phenols, rote. DIOXIN f.3.2.0-Tatra gemaoRninto-P: I X C.). I 211 / 2. Zo.c05 -• It 4. • •.• 4.,t.i.jacee.vit114 iia:10•,,itetaftimsti 74.4.44•4Noei • • . - - a • - - • iat =RISE niESULTS C Met--; e4.4-4-3.Netsq.cit,iXIMettrtfesiA..liv-::7.,:.;, a a. MARrt••x•• ;�.. ... ..... - _ .31::f:6'ILUENT ;r;::;w ,'"..,.•.._ . • .. • • • . • .. 4. MOTS, :. ' B: IINTAK . •pnorw1 1. POLLUTANT AND CAS i a DAILY VALNit � M � O (. •B d NO.OF e. con cais- ..' dRK NUMBER �!'��IObfli lase rw wa owre- ff- •f-/ L MAXIMUM A[Yf Nitlf • 'R�h Ae• Iw) NAM ". estrr ewNt caMCtw,llwA7�es.. �• . . M)', .•: CowAfM*wwY�os� •• .-1.) `il►ii':: - I • t •� to�1C wtgAl�ow ANAL- • .. Mwie vsis hl• .1'!tATlt�es !► IisA3i AN VS GC/MS FRACTION tV. Acrotalr$ (107.02-0) —VOLATILE COMPOUNDS ' .. • ` . ..• 2V. AcrytoolDrils (107-73-1) 3V. Bement (71-43-2) 4V. Bit (Chloro• • • rrrrthya Ether (64288.1 I 5V. Brornolonm (75.25.2) . , - C ac ri TmaehbrWs Tetrachloride f•� _ 7V. Chrorobens.r+s (109-90-7) 8V. Chlorodl- br omstharre (124.481) • 9V. Chloroelhens (75-00•3) " , 1OV. 2-Chlory edisrtvlayl Ether (110.76-8) . - .- 11V. Chloroform (67 12V. Dkhloto- bromorrxrtharo 13V.•1.;ichlaro- dlfNuatornrthene (7S 71.8) • 14V.1.1-olcbb4o- .thane (7(1,444) / _ - • 15V.1.2*-01chlorO .than.0o�•os•�•• • • • 16V:1.1-0ichloro- ethylene (75 -4) • _ 17V.1.2-0lchloro- propens (78.87.6) • - IBV. t.3.0kchbro• P e1W2-11-6) " t 19V. Ethylb D/tura :100.41.4) tOV. Methyl lromide (7483-8) " . • 11 V. Methyl ,Maids (74-87-3) CONTINUE ON PAGE 11 �__... !VR18.5C 111•00) CONTINUED FROM PAGE V-4 rw 1.0.tot/mesa •4 scypiirrons Sam I .I Poriss NC0004 308 011. fir^ rtuM win I. POLLUTANT AND GAS NUMBER wadable) GC/IVIS FRACTION — VOLATILE COMPOUNDS (continued) 22V. Methylene Chloride (75-094) 23V. /.1.2.2-Tetre- ehlotoethane (79-346) 24V. Tetrachloro- iresyrene (127.18-4) 25V. Toluene (108-884) 28V. 1.2-7rans- Dichloroethyteme (155-50-6) 27V. 1,7,1-Trl- chime/echo* (71-65-61 • 28V. ebtotoethene (79-006) 29V. TrIehfoco- ethylene (79-01•61 30V. TrIchtoro- floorotnethene (75-69-4) 31V. Vinyl Chloride (75-01-4) ..:rFcLuerer 16166/0P-k. 1111=11111!!!!!!!RMI MEM= 1111101111111 fit/ • COMC R at 'SAN 111111111L1111111111111111111 111111111 111111111111111 GC/PAS FRACTION —ACIO • 1A. 2-Ehloropheno (98•57-13) • . • 2A. 2,4-Dlehloro- Phenol (120-832) 3A. 2.4DIrnethyl- phenol. (10067-9) 4,14;4:4-171altiv-0- Ceecol (83462-1) • 5A. 2.40inItto- ebenol (51-28-6) SA. 24itrophenol • 88-75-5) 4-Nitrophenol 100-02-7) A. P-Ehlone-M- :ntsol (59-504) • A. Penh= h to ro- thenol (87-88•5) . • OA. Phenol . ▪ • 108-95-21 UNDS •V• •," • •• • •.,••; Up**. • UPIITS; . NO.cp sr • ANAL_ a. CONCEN. teses TNATION 11111111111111=111111111111 1111111111111111111 IIIIIII 11111 11111 11111E11 11111 0 •b. MASS 3;Ilittinfet baMdj•*. corm 'Mom • AI cowers- IMALTIPORD `• -IRO maul 11111mommilmi immilm11111M11111111 mum AN IrS E 1 A 5 c. 1A. 2.4.6-Td- snag hone, ONTINUED FROM Tilt vfl 1N I --• -.. POLLUTANT s:MARK''lC FJIi :;•:':`r�: yk ��ri�y .... .,hh411 0.3 �� �y.�'�� y rYrMC7el�• ''�*"4}+i • r '� t:fil:� fi(a••'•x; 4411 1. AND CAS . arcs . Art ``r•. Cyr, �� Y liCf 4*•A'tr 6.4- rt1i• R itlQ"iLfaNtJ — 7 �• / �. . �• ,- . •.7 - — •:7 / �. `-•+ : T•.r. ; ,. �. 4!y;1 BASE/NEUTRAL CONIPO�fNDS a :. .. • ' • : ;; •'�` . - •• iCJMS FRACTION •;* u 1 ug/ 1 < 10 1 1 s. Acenspidhene 03.32-.9) X < 10 10 te. Acenephtylene 20e•98-8) X 10 _ 1 ug/1 - -- - 1 - ug/1. < 10 1 18. Anthreamo 120•13.7) X 10 18. Bensidins = • 9247-6) , :' <10 1 1 _ ug/1 M. 8orisv jiJ .Ilm n ens' : • ' X < 10 - 84-3) 1 ug/1 <10 w flonro 41 (5042• X < 10 < 1p 1 - ens 18. 3,4-e•n:a Aiorsnthens X < 1 0 ug/1 706.99-2) 1 ug/1 _ 10 1 18.84*+xotsh1 .. rorylent+ X < 10 • 1 ug/1 410 1 19124-2)• siumenth X < 10 207-009) 1 ug/ 1 10 - 1 108. 8h (t•Odom- •thox,• X • < 10 , ` 111.91-1) •— 1 ug/1 (10 1 Isyl BEt 1o.p 10 ` 111-44 4) tsz.R tgvr8EinrI1117�P•11, X < 10 1 u g/ 1 10 1 38. e1s (2.Ethyt: end) Phttislsts X <• 10 . 1 ug/ 1 _ 10 1 - 10 1 --- 48. =1: *3ronio• .i,.rt,ti�=�her►yt X I 10 • 1 ug/1 'ow ! 101.6531 Se. Satyl esrizyt • hnuat• 181541341 X _ < 10 1 ug/1 - < 10 1 r.. .....• 6B.2-Chbro- • motatollefts X 10 1 ug/1 < 10 1 )14511-7) ' l0ieny�hmy X C 10 1 ug/1 ' < 10 1 the,17805-73a1 88. Chiron*. • 118.O19i X < 10 _ . 1 ug/1 < 10 1 98. Diben:o (ab/ sghraaas X 10 < 1 ug/1 � � 10 - 1 f3.7O 3) 1 uq/ 1 10 1 O8.1.2•QIchtoro- .ns.t» t9sas}11 X < 10 , l CONTINUED FROM PAGE V� t. POLLUTANT " 'E.iM*Rn •x'. - 1'. • •• _ _; •: NC0004 308 .• i r�o . 1 I .. 3. E!! 'N J° • .+ :.. i.: •: 4; - " ,1011NT',AiCE Inpefonet NIU 25 NUM6Et7 a, . : a.�. b MAXIMUM a TVALUIL C.LONa;TICIRM AV f vALuc cat: t: i MAXIMUM DAILY' VALue ' ; ••. gm ,.• _ - - ' 'LYw.a'°��rrl • _ .. a i+o.os ev. .` ,_ • • &ALONG Trw�t w AVER Vwj,VE atwailob:tl oii • i wr t .ice • • id : ". ••••('. w�ii ill ; corCwwe.it's con•Gsw•0wf10w :., .447.1.. .. wNA�.- ' •'('1••iw�r': _•••: • ''tsl•„wss.• v r. bOMCR.1ff•Af1OM TwATW1�- :• 4 MAs�' j •'. w1 Iiplces/e ; i • Timm,. = lelMw.s 4:" GCAVIS FRACTION —BASE/NEUTRAL OOV.WOUNOS (continued' • ` • • ( • 226. 1,40ichroro• bemoan* (106.4134 X 10 1 ug/1 / < 10 238. 3,3••Olchroro. b.nsldine 491-94.11 1 X J 10 j 1 1 ug/1 .< 10 : 248. Diethyl Ps1't" (84-66.2) X { 10 ( 1 ug/ 1 I < 10 : 258. Dlrn.thyl . Phthalate • (13141-3) X `< 10 1 ug/1 < 10 ] ise. al•r4-8t,tyJ . (84 X < 10 1 ug/1 10 ] 278. 2 4-Otnitro• toluene ( t21.14.2) X < 10 1 1 ! 1 ug/1 4 10 3 288. 2,6-01n1tro- o I .20-2) _ X 4:10 I I 1 ug/1 <10 1 ` 10 1 298. Di-N•Octyl Phthalate it 17440) ){ 10 I 1 ug/1 2:18: t,2-0lpMnvl Ins (se Aso.' (122.66.7J _ .or.i.ntrl.�l 1 x < 10 1 ug/1 < 10 1 328. Flagmen@ (88•73.7). - X 10 1 ug/1 < 10 1 43kliemadiriteti6W •' X ( 10 1 ug/ 1 < 10 1 cclore ii 1 n.. (87.68.3) .. X < 10 • 1 ug/ 1 .< 10 1 1 • 368..NaecacMoro-• I7 1.47. •j.,. V• X • { 10 . ug/ 1 10 1 ug/1 < 10 1 •3118:414ibtlgtolo-. edam (67 701 * X 10 - 378. Indsno',. `• ; : it2.kd).Pyrens x < 10 1 ug/1 • < 10 1 348.lso (tu-so-i) • X •< 10 1 j ug/1 < 10 1 39 D3'hthsl.. X < 10 1 ug/ 1 < 10 1 400. t43Tr bI1 Ili' X 10 • 1 ug/1 10 1 717. N-Nttro- �I�odjlnw1Mylsmins :62-75I•i) X . 10 < • 1 a. ug/1 < 10 1 .... . .... 1 ug/11 1 • tze. N-riltrosow- 'stlw I -Probylstn X 10 t 1 CONTINUED FROM T CRONT :' .. ! . 4. in" . • • .. •'•'S'::/NTAe.a: lopeionwlj' r�-r• f: P!a[.1.UTANT s. MARIf •A• • ♦• •'•. • •: • f ���'• •'� '': .S•`•• .♦ AN O CAS •.). b as- c •r • --.: ar MAXIMUM DAILY VALUE 0. MiUtI]�I�M 71Y VA�.ut• i [�Y aWNri. i�pM (Ir y. VALUE �t '• - d NO.0F a. COMCtN• a. 40f�[o TEreM • . AVERAGE VALyE '� O. R, 1$1 *s• wMwC- TAATlOA **Se Mwss (♦I t�atww- �+ww�row {a{ +iw.a s<N Y! ♦.yy Nt1M9ER ..o. w.- fit wealabtel owe . .�. �,.s +wK• w.- a.«t al" • h1 r (t{ i.wN cooc.ottwwttow h� coat... wt.... la{ .•wsa {�1 cawctito ttow • GC/MS FRACTION - BASE/NEUTRAL COMPOUNDS (eonNnwdi •0 • •_ 438. N•NIwo- gadlphenylamine X 10 1 ug/1 <10 1 (aeaas) _ 1 Ug/ 1 i 10 1 448. Pb.nand�r.n. (BS.01-B) X 10 ' f.SB• Pyrena , < 10 1 1 ug/-1 - - (129.00-4) ' X X < 10 s 1 ug / 1 ' 10 1 46B. 1.2,4 - Tr1• ahasobentMa • C12082-1) X < 10 GC/MS FRACTION -. PESTICIDES , • • -- - • • 1P. Aldrin (309.00-2) • 2P. C-BHC (319.84.61 _ * i 3P. 0•BHC (319.85 71 . _ 4P• BHC (58.09.9) ' 5P. a•BHC (319886.8) 1 1 ♦ ` 6P. Chlordane (57 74.6) • . • , - - 7P. 4.4'•OOT (50-29.3) i• • !8P.4.4•-DDE . 172.454) • 9P. 4.4'-ODD • (724148) • 1OP. DI.IdrIn (60-57•1) •---- _` k 11P. Q-Endosulfarl ,115•29•7) 12P. ii E►t4osullan (115-2. 4) • 13P. E4sdosugsn Sulfide (103�81 14P. Endi bl • (72.20.8) 16P. End( in Aldehyde • _ a 17421.93.41 16P. Hsptscblor /•srt-4481 • .,. Br*1.O.NUMBER (KODDfrmiIrene jeftom NC0004308 OUT/ALL NUMBER NO. 1 4. UNITS 5. INTAKE hi1W11 T 2. MARK •*• CONTINUED FROM PAGE V-8 __ gm. 1. POLLUTANT AND CAS NUM DER 'weir..Avs imam •. MAXIMUM Dtf AfLT VALUI .. taw - (if oucifsble) :own - s wormy (f'(s) wise ,eowe riiww�a• ...-_ FRACTION PESTICIDES (contbeee0) 17'+. Heptsehfor Epoxide • (182467-3) 18P. }`CB-1242 (53469.21.91 EFFLUENT3. b. maxis mUOa��jar 'PALM C4CmeH•Ar.o w+ Ill owes • &LONG t UN. . VALUE !� twwCl•I••*T,Owt (a) MA{{ d NO.O1 •ANAL.- YsE$ A. COMCEN- TRATMA b MASS AYCHA4F.vALVE AI40 (.I coae,w'• roes . • rwriow - - 19P. PC9.1254 (11097.6941) 20P. PC0-1221 (11104284) 21P. PCB•1232 • (11141.166) 22P. PCB-1248 (12672.29.8) . 23P. PC8.1260 (110941.82.61 • •• 24P. PC0.1016• (1281411.2) - 25P. Toxevheno • (8001.364) • f PAGE V•11 FACT SHEET FOR WASTELOAD ALLOCATION OUTFALL 013 Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: Aluminum Co. of America NC0004308 Industrial Existing Renewal Badin Lake (Yadkin River) WSIII -B 03-07-08 Stanly Mooresville% Greg Nizich 11/24/93 F 18NE Request #7689 Stream Characteristic: USGS # Date: Drainage Area (mi2): Summer 7Q10 (cfs): lake Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): IWC (%): Wasteload Allocation Summary (approach taken. correspondence with region. EPA, etc.) Unpermitted discharge from landfill. Discharges to effluent channel to lake arm next to swimming area. Extremely high levels of Flu'ride, Cyanide, and Aluminum found in effluent. L.,.,..ts it Special Schedule Requirements and additional comments from Reviewers: � nc2 • Recommended by: Reviewed by Instream Assessment: Regional Supervisor: Permits & Engineering: Bey �Orfis/on,�.�- Date: Dater 0 CI Date: gzii¢ Date: 9 'tq1< C. DJPT RETURN TO TECHNICAL SERVICES BY: f\ ( „ dIl �ClLi?'r' t ' ` k`F`r 771 APR 14 /994 OLYISiOX OF ENVIRONMENTAL MANA MOORESVILL f REGIONAL OFFICEGENITIT CONVENTIONAL PARAMETERS Recommended Limits: Wasteflow (MGD): pH (SU): Settleable Solids (ml/1): Aluminum (mg/1): CN (ug/1): Fluoride (mg/1): Turbidity (NTU) daily max monthly av monitor 6-9 0.2 0.1 monitor 22 7.8 25 TOXICITY Type of Toxicity Test: Acute 24 hour pass/fail, fathead minnow Recommended Limit: 90% Monitoring Schedule: Mar, Jun, Sep, Dec _x_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. INSTREAM MONITORING Turbidity, CN, Fluoride, Aluminum MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability jo ieet the proposed new limits with existing treatment facilities? Yes No '(`.) / ir 7 '.,)/2_ em; °; If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes ✓'� No 3 If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: , w-t-Q d4 0 If no, why not? Special tructions or Conditions 7 Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. fu•, Facility Name LcO� Permit # A G o /70 S Pipe # l5 /3 ACUTE TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration." The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test, using effluent collected as a 24 hour composite. The effluent concentration at which there may be at no time significant acute mortality is 90% (defined as treatment two in the North Carolina procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The first test will be performed after thirty days from the effective date of this permit during the months of —)1kR j!s) , SE() > . All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DEM Form AT-2 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 h7.7 cfs Permitted Flow ,,rrcCYL MGD IWC IA1a % Basin & Sub -basin 07 — o--7— O Receiving Stream Pa 1 o i,d ire. County ;* avA Recommended by: Date L/ QAL PIF Fathead 24 Version 9191 0�3 11- C6A 03-07--0S y,dk;vi ( /As- Z r3 ) Qdt41.11 013 4a4l.c ake ., ) r 1 f 1) vh cq ( 41 5 3 13 ,,h,lr - 4 n diva to," - s-rr,w��i✓ 134-1)1 / %,k.e ,uo. 3, 2, / a D �L_ d z ,1 3 • • • ocks Ev 55 55 •• • 1• BADIN LAKE NO. 3 • 1• 4 • • • p 1 J L.4/1.1.,14011 I .• 1 • V .0 , j h4'614 7-td , Call, woieidt BADIN LAKE NO. 2 :, V SewagDjsposal - i e ri f1 �.�-�tQ �'J't iis BADIN LAKE NO. 1 t • • • • •1\. w • • • L. M ! ! 11 U I i {..i :: r • • e N O '' 7 ^ r .. .. w-: _ (1?) 1994 January 17 CERTIFIED MAIL p RETURN RECEIPT REQUESTED P 256 353 'NS. DEPT. OF State of North Carolina ENVIRONMENT, II} 11LTFi , Department of Environment, Health and Natural R F8@ kcsouitt::-s Division of Environmental Management JAN 2 0 1994 919 North Main Street Mooresville, North Carolina 28115 DIVISION OF EP;YIKOV:N*1a MAle.GE 'E Attention: Mr. D. Rex Gleason, P. E. k`;vn SV;;;E 2EL,SA; n:7;7 RE. FOURTH QUARTER 1993 MONITORING DATA FOR NORTHWEST VALLEY CREEK Dear Mr. Gleason: In accordance with your letter of July 20, 1990, regarding monitoring and reporting requirements for discharge from an area which is referred to as the Northwest Valley Creek, Alcoa is providing the Division of Environmental Management with the attached results for the fourth quarter of 1993. The Northwest Valley Creek conveys surface water from an off -site spring and on -site storm water runoff through a concrete pipe buried in an existing landfill. The pipe was slip -lined with a fiberglass liner in November 1991 to prevent infiltration of groundwater from the landfill. Samples are collected on a minimum monthly basis. A data summary and sample location diagram are attached.' In addition, Alcoa is reporting the results of the two December 1993 sampling events conducted in Badin Lake. This twice -a -month sampling was requested by your office for a period of six consecutive months during a meeting on October 27, 1993. A data summary and sample location map are attached. If you have any questions or comments, please feel free to contact me at (704) 422-5624. Sincere Hen J. van der Meyden, P. G. Senior Hydrogeologist file: C:\data\wp\water\npdes\nc-dem\nws4g93.wp attachments cc. S. H i. Myers L. E. Tate J. D. Morton - Pittsburgh 19 WET WEATHER RUN-ON DIVERSION (SWMU NO. 33) OFF -SITE SPRING WATER GROUNDWATER 1110.41111 STORMWATER `•tiYtiy CREEK UPSTREAM SAMPLING POINT ON -SITE CREEK DOWNSTREAM SA PL ING POINT GROUNDWATER SEEP AT HEADWALL SAMPLING POINT STORMWATER CREEK AT M •• 12 SAMPLING POINT OFF -SITE DISCHARGE TO YADKIN RIVER ALCOA - BADIN WORKS SAMPLING RESULTS FOR WET WEATHER RUN-ON DIVERSION .DATE SAMPLE CREEK UPSTREAM CREEK DOWNSTREAM • CREEK AT MW-12 ' SEEP.@ HEADWALL ;.::::,COLLECTED F 1: :•: CN f .CN F CN F. ';CN ....................:. 0822/90 0.38 < 0.005 1.41 0.0 09/11/90 1.41 < 0.005 2.57 0.048 10/04/90 0.24 < 0.005 0.88 < 0.005 11/11/90 0.37 < 0.005 1.12 < 0.005 1220/90 0.28 < 0.005 0.78 < 0.005 01/10/91 0.41 < 0.005 1.00 0.00 02/06/91 0.21 < 0.005 0.74 < 0.005 03/27/91 0.42 < 0.005 1.81 0.00 04/10/91 0.43 < 0.005 1.90 < 0.005 05/08/91 0.37 < 0.005 2.70 0.1 06/05/91 0.44 < 0.005 1.40 0.007 07/03/91 0.81 < 0.005 1.60 0.015 08/07/91 0.60 < 0.005 1.60 0.008 09/04/91 0.47 < 0.005 1.58 0.006 10/02/91 0.38 < 0.005 1.19 0.005[IISLIP-LINING OF PIPE COMPLETED 11/13/91 0.46 < 0.005 0.60 < 0.005 11/21/91 0.42 < 0.005 0.94 < 0.005 11/26/91 0.36 < 0.005 0.90 < 0.005 12/11/91 0.44 < 0.005 0.42 < 0.005 12/18/91 0.37 NA 0.36 NA 01/08/92 0.47 < 0.005 0.48 < 0.005 01/23/92 0.26 < 0.005 0.41 < 0.005 01/30/92 0.48 < 0.005 0.49 < 0.005 02/05/92 0.38 < 0.005 0.40 < 0.005 02/12/92 0.30 < 0.005 0.40 < 0.005 02/18/92 0.60 < 0.005 0.70 0.00 02/27/92 0.77 < 0.005 1.40 < 0.005 03/05/92 0.50 < 0.005 0.59 < 0.005 03/11/92 0.80 < 0.005 0.93 < 0.005 03/25/92 0.66 < 0.005 0.65 < 0.005 04/08/92 0.40 < 0.005 0.41 < 0.005 04/23/92 0.78 < 0.005 0.93 < 0.0051 2.6 0.022 48 0.449 04/29/92 0.45 < 0.005 0.49 0.025 4.2 0.04s 50 0.423 05/07/92 0.40 < 0.005 0.96 0.0 05/21/92 0.37 < 0.005 0.39 < 0.005 05128/92 43 0.083 06/02/92 0.38 < 0.005 0.40 < 0.005 06/16/92 0,66 < 0.005 0.96 < 0.005 06/24/92 0.52 < 0.005 0.56 < 0.005 6.4 < 0.005 47 0.262 07/23/92 0.47 < 0.005 16.0 0.124 62 0.135 08/05/92 0.47 < 0.005 1.70 0.0248 12.0 0.070 63 0.532 09/02/92 0.40 < 0.005 0.49 < 0.005 6.8 0,43 58 0.013 10/07/92 10/20/92 0.60 0.47 < 0.005 < 0.005 0.85 8.90 0.00 0.10 4.6 7.5 0.005 0,161 56 0.326 11/04/92 0.52 < 0.005 0.55 < 0.005 4.4 0.00 80 0.452 12/01/92 0.55 < 0.005 0.68 < 0.005 3.5 0.0-1 51 0.259 12/16/92 0.52 < 0.005 0.52 < 0.005 3.5 0.0 12/22/92 01/07/93 02/03/93 03/03/93 0.56 0.60 0.56 0.45 < 0.005 < 0.005 < 0.005 < 0.005 0.72 0.77 0.53 0.47 < < < < 0.005 0.005 0.005 0.005 2.1 2.5 6.8 3.8 0.0 0.026 0.089 0.074 48 65 74 0.35 1.32 1.30 04/08/93 0.81 < 0.005 0.97 < 0.005 4.0 0.0 19 0.126 05/06/93 0.60 < 0.005 0.64 < 0.005 3.6 0.0 120 1.433 06/06/93 07/13/93 0.42 0.36 < 0.005 < 0.005 0.50 2.10 < 0.005 0.0ft 6.4 11.0 0. 0.050 100 61 1.54 0.965 08/24/93 0.42 < 0.005 0.56 < 0.005 10 0. - 67 0.907 09/21/93 0.50 < 0.005 0.86 < 0.005 11 0. 68 0.561 10/12/93 0.33 < 0.005 0.44 < 0.005 12 0. 19 0.093 11/17/93 0.4 < 0.005 0.4 < 0.005 7.8 0 45 0.703 12/14/93 0.6 < 0.005 1.3 0.0* 7.4 0. 15 0.562 NOTES: 1. PQL CN = 0.005 MG/L. F = 0.10 MG/L 2. SAMPLES ANALYZED BY PACE, INC. 3. SLIP -LINING OF PIPE WAS COMPLETED BY 11/06/91. 4. NA = NOT ANALYZED DUE TO LAB ACCIDENT 10.000 1.000 C7 0.100 0.010 0.001 ALCOA - BADIN NORTHWEST VALLEY SURFACE CREEK l 1 1 1 0 12/11/91 02/12/92 04/08/92 06/02/92 10/07/92 01/07/93 07/13/93 SAMPLE DATE CREEK UPSTREAM ._._ CREEK DOWNSTREAM A CREEK AT MW-12 SEEP AT HEADWALL FILE: ALL4-CN.CGM 08/22/90 02/06/91 1000.00 1.00 0.10 08/07/91 ALCOA - BADIN NORTHWEST VALLEY SURFACE CREEK taiEl 0 08/22/90 02/06/91 08/07/91 12/11/91 02/12/92 04/08/92 06/02/92 10/07/92 01/07/93 07/13/93 SAMPLE DATE _._ F-UPSTREAM + F-DOWNSTREAM CREEK AT MW-12 SEEP @ HEADWALL 1. • lvt Poi L Ulvuvly • • • • • ocks • 1.- • BADIN LAKE 4 • J • T • • • • BADIN LAKE NO. 2 NO. 3 • Sewag Risposi I • • • r,.- /1 r •� l ( <- •^: i1� ,,ta. ALCOA - BADIN WORKS SAMPLING RESULTS FOR BADIN LAKE DATE 12/07/93 12/21/93 BADIN LAKE NO. i BADIN LAKE NO 2 BADIN LAKE NO. 3 total F total CN amenable CN EPA 335.2 EPA 335.1 1 1 0.01 0.01 0.01 0.01 total F 1 1 total 'CN EPA 335.2 0.01 0.01 amenable CN EPA 335.1 0.01 0.01 total F total CN EPA 335.2. amenable CN EPA 335.1 1 1 0.021 0.01 0.01 NOTES: 1. SAMPLES COLLECTED TWICE PER MONTH FOR SIX CONSECUTIVE MONTHS 2. SAMPLES ANALYZED BY ANALYTICAL CHEMISTRY DIVISION, ALCOA TECHNICAL CENTER 3. ALL RESULTS REPORTED IN MG/L 4. SEE ATTACHED MAP FOR SAMPLING LOCATIONS ° �� '� DIVISION OF ENVIRONMENTAL MANAGEMENT November 29, 1993 MEMORANDUM To: Carla Sanderson Rapid Assessment Group From: Greg Nizich)) Permits and Engineering Subject: ALCOA - Permit Renewal Permit # NC0004308 Stanly County The renewal package for this facility is attached. This looks like a messy one. I have submitted WLA requests for several discharges (outfalls) that would not normally be requested (NCCW, blowdown, stormwater, etc.) because the permit had monitoring requirements that I assumed were dictated by RAG. The table below summarizes the outfalls: Outfall Description Reason for WLA request 001 Closed 002 Boiler blowdown, SW Has tox test in existing permit 003 Closed 004 Condensate, NCCW, SW None req. - existing eff sheet standard format 005 Lagoon, SW WLA done for '92 mod 006 Deleted - Separate Permit 007 Deleted - Separate Permit 008 Deleted - Separate Permit 009A Renamed 011 on 3-8-93 009B Renamed 012 on 3-8-93 010 Closed 011 Stormwater Permit Monitoring for Cn, O&G and F 012 NCCW, SW, GW, condensate Permit Monitoring for Cn, O&G and F & Toxicity test Also, there is a 50-60 page package in the 1993 correspondence file in Central Files containing lab results for existing outfalls. I thought it was too thick to submit with the WLA. Enclosure Flea;? ,'r + t nl type in the unshaded areas only ar• ;are spaced for elite type, i.e., 12characrers/inch). Form Approved. OMB No. 2040-0086. Approve; expires 5-31-9Z. •FORM. 1 GENERAL �. - - .., 1•EPA LD.NUMBER EPA :-,ZU.S.ENVIRONMENTAL'PROTCGTIOWAOENGY s `'GENERAL INFORMATION _ h• %cif -. Consolidated Permits Program -- F NC 0 0 0 4 3 0 8 DI (Read the "General Irutrvcttona"before starting.) , , - „ ,a ID GENERAL INSTRUCTIONS 1. EPA I.D. NUMBER If a preprinted label has been provided, affix it in the designated space. Review the Info- rm anon carefully; If any It Is Incorrect, �1 ‘.Iit. FACILITY AME of cross through It and enter the correct data in the appropriate fill—in area below. Also, If any of • AGILITY . MAILING ADDRESS > • . •--P EASE PLACE LI SEL IN THIS SPAC the preprinted data is absent (the area to the left of the label space lists the Information that should appear), please provide it In the proper fill—in ;seats) below, If the label is ` FACILITY dl' LOCATION II. POLLUTANT CHARACTERISTICS ,... e• ; , . / 1 ' , �� 'v‘ complete end correct, you need not complete Items I, iII, V, end VI (except VI-B which must be completed regardless). Complete ell Items if no label has been provided. Refer to the instructions for detailed Item descrip- tions and for the legal authorizations under which tills data is collected. INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any questions, you must submit this form and the supplemental:forrn•listed in the parenthesis following the question. Mark "X" in the box in the third column .• if the supplemental form is attached: If, you answer) -'no", to each question, you need not submit any of these foiins. You may answer "no" if your activity - is excluded from permit requirement; see Section C of the instructions. See also, Section 0 of the instructions for definitions of bold—faced terms. SPECIFIC QUESTIONS _ - . . .- MARK 'X' MAR;( X' Tts No orro MtO -. .. 1PCCI FIC QUESTIONS Tin No .. TrweNcc A. Is this . facility' a publicly •ownedrtrsatmeiltKitivajce. which results in a discharge to waters of Rhe:-U.S.7..-.. (FORM 2A) • - ":'•4'r:p+�== •- ?s; '';r- . ••• • •• X •B.,DOes orwill this facilitY•(elther existing or proposed! -include a animal feeding operation or -...qustic animal production facility which results in a U.S.? (FORM-2B) X I. Ir 1■ discharge to waters of the 1, tD ll C. Is this a facility which currently results in discharges to waters of the U.S, other than those described n. A or B above? (FORM 2C) ..-. n-.::-'5•:;1:='"1?"-3,t,t---`,' : X X D. is this a proposed facility (other than those described .-•.'!n»4_ior B above) which -wi11.resutt-.In a discharge to X .tr , 21 •• - waters of the U.S.? (FORM 2D)"`.: '"-• -•• r. :. .'' .=-. E. Does or Will this facility treat, store, or,dispose of hazardous wastes? (FORM 3) • _, ~-: • - -.=. -,• •.!'r-ie 4 •---... X X F. Do you or will you inject at this facility industrial or municipal effluent below the lowermost stratum con - tainin g„within one quarter mile.of the -well bore, drinking. (FORM 4) X s, „ ,D .. underground sources of water? „ G. Do you or wili you Inject at this facility.any p educed water or other fluids which are brought to thefurface in connection with conventional oil or natural gas duction, in ect fluids used for enha ced'reci iif j 2 ^ gir oil or natural gas; or inject fluids `for, storage p{� ••nrt ly. hydrocarbons? (FORM 4)' a`•.a,�tCrga+ X H. Do you or will you inject at this fadlity fluids for spe- •.,.eial processes such as mining of sulfur by the Frasch kprocessi;solution mining of •rninerals, in situ combus- X 4::-pt1on of fo::il fuel, of recovertrof geothermal energy?... '..c.-•"(FORM 4)"-.• .... •�r . a •i . -. , `t s. a■ ss �- ,� s■ s. I. Is this facility a proposed stationary source.wbicua one of the 28 industrial categories -listed injtf.te ff structions and which will potentially•emit 1pO;tole X per year of any air pollutant regulated -uncie? ie Clean Air Act and may affect or be _loc t '•k_. 21- [1 - •i"• 'attainment --J;,.Ii this -facility a proposed stationary source which is • - — NOT.gne,of the 28 industrial.catc+orles listed In the `:instructions and which will potentially emit 250 tons -per year of`eny air poliutantregulated under the Clean. r *Air Act-and•may effect or be located in en attainment •• X III, c 1 NAME SKIP area? (FORM 5),'x':'- `''-- .,=wan OF FACILITY' A L U M I N U M C O M P A N Y- O F aa+:'r A M E t!s ores?:(FORM5).- —•'••a^:`"!i"'-� `-"'•` -- ._. _ R I C A •.0 a •s IV. FACILITY CONTACT A. NAME & TITLE (last; first, & title) =..ad•,: B. PHONE (area code & no.) c 2 1 1 1 1 f I I 1 1 I 1 1 I I 1 I 1 1 1 1 1 1 I 1 1 1 I I 1 H E N K J. VAN DERMEYDEN ORC I I I 1 4 2 2 I 1 I 5 6 2 4 V. FACILITY MAILING ADDRESS 4.• ,.,..:\.: - :SO..'Mk?' A. STREET OR P.O. BOX •• :.-.,_ •.- .: .a • c I I I I 1 1 1 1 1 1 1 I 1 I I 1 I I I I 1 1 I 1 l 1 I II-- P. O. B 0 X 5 7 6 _ r.-. -1- 1, ,• . 49 • B. CITY OR TOWN C. STATE: D. ZIP CODE , • ` ` • _' 4 I I 1 I ( I 1 1 1 1 T T 1 1 1 1 1 1 1 1 1 I 1 B A D I N .. — - I N C I I 1 2J 8 0 0 9 i-�'�' . � -- - •:. . 5 If VI. 14 AI- FACILITY LOCATION A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER 41 a2 4 ` - iI c 5 IIII 1 I 1 1 1 1 I 1 1 1 1 1 1 1 I 1 1 1 I 1 I ( 1 1 1 N C HIGHWAY 7 4 0 _ IS 16 B. COUNTY NAME 1 1 1 1 I I 1 I I I I 1 IIIIIIIIIII STANLY _ a. C. CITY OR TOWN ).STATE E. ZIP CODE F. COUNTY CODE of c 6 1 1 1 III 1 1 1 I I 1 1 1 1 1 1 1 1 1 1 1 1 1 B:: D I N ( N C 2 18 1 n 10 19 gr1414n) 1 r r PA Form 3510-1 (8-90) CONTINUE ON REVEF CONTINU VII. SIC COL ...; i4 dii. °, .'n oroer priority, FIRST ._ ---- S. SECOND Q3 3 3 4 (sp`cY- MARY ALUMINUM SMELTER 7 3 3 6 5 (spQB1fy)ALUMINUM CASTING IIIII.A 11111rmmtensus • C. THIRD D. FOURTH a (specify) CATHODE BLOCK PRODUCER A (specify) VIII. 1 OPERATOR INFORMATION A. NAME B. Is the name fisted I 0 6 ALUMINUM COMPANY OF AMERICA Item VIII-A alsott owner? i7 YE5 Ell NO w,• - f1 •a C. STATUS OF OPERATOR (Enter the appropriate letter into the answer box; if "Other", specify.) D. PHONE (area coat & no.) • = DE" A • • • : L (other ahcn federal or state) S- TATE • O. OTHER (specify) P • 1IVATE' P (specify) la A 7 0 4 4 2 2 - 5 6 2 4 © 1• • Is u - :l zi - z• E. STREET OR F.O. SOX . 0. B 0 X 5 7 6 F. CITY OR TOWN G STAT • H. ZIP CODE IX. INDIAN LAND - ��`• Ma B i B A D I N N C 2 8 0 0 9 Is the facility located on Indian lands? I] YES ® NO • ... 1• aa •1 el e7 11 EXISTING ENVIRONMENTAL PERMITS s: A. NPDEs (Discharyes to Surface Water) • D. rso (AirEmLeions from Proposed Sources) Inr2 9N•NC0004308 gpRMMi ---__ ��� mm� . •. . uIc (Underground Infecrion•of Fluids) E. OTHER (specify) - --•-__ _ s.. MIEN 9 U M3©EM 9 SEE E ATTACHED (PeciJY1 107110MM ' • - •. Imglig .._-Y;..c-.• c. R CR A (HaZatCtotls Wastes) ..... .. ... - I. OTHER (specify) -. •- ...... .. .. .. _ . t31t70 ME00 9. R 1 N C D 0 0 3 1 6 2 5 4 2 �� (specify)Immm . UM> Attact-:to'this -application a topographic map of the area extending to at least one.tttite beyond property bounderies: The map must'ihow • - the outline of the facility, the location of each of its existing and proposed '-Fake and discharge structures, each of its hazardous waste treatment, storage; or:disposal facilities, and each well-whenjt Injects fluic. derground ;Inolude all springs, rivers and other surface water bodies in the'map area: See instructions for precise requirements. ` `" XII. NATURE OF BUSINESS (provide a bnefdescnption '' ;;;L '1 i. BADIN WORKS IS A PRIMARY ALUMINUM SMELTER. THE FINAL PRODUCT IS IN THE FORM OF ALUMINUM INGOT, SHEET AND PARTICLE. IN ADDITION, BADIN WORKS PRODUCES CATHODE BLOCK. XIII. CEF .!.certify .:per penalty of -law -that l have personally examined and am famillar•,with •the information submitted In this application and air attachments and that, based on my inquiry of those persons immediately responsible for obtaining the Information contained In the application, l believe that the information is true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment. A. NAME & OFFICIAL TITLE (type or print) L. E. TATE - WORKS MANAGER COMMENTS FOR OFFICIAL USE ONLY c C 1• 1• B. SIGNATURE 1 C. DATE SIGNED EPA Form 3510-1 (8-90) FORM 1 - ATTACHMENT 1 EXISTING AIR PERMITS ALUMINUM COMPANY OF AMERICA BADIN, NORTH CAROLINA NC0004308 PERMIT NUMBER AREA OF PLANT 4023R13 ELECTRODE AREA 3886R8 INGOT PLANT 3230R11 POT ROOMS FORM 2-C ALUMINUM COMPANY OF AMERICA BADIN, NORTH CAROLINA NCO004308 D ease print or tvee in the unshaded areas oniv. EPA I.D. NUMBER(copy from item 1 u1 form 1) NC0004308 OMB No 2040•0086 Approval expires 7-31 -88 FORMU.S. NPDES ®��EPA ENVIRONMENTAL PROTECTION AGENCY �+ EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILV CULTURAL OPERATIONS Consolidated Permits Program I. OUTFALL LOCATION tit . -=' ;cz ``� Pry,, I,A.,..., ?�r.�gw�,. t -%.1�.-1.:::F1c�..2.aaaEeie.�:W:Cl.r .. ' ' _r_---Y�SG4�� s�GL�—frL,tilM'.i-H'tP+tl:.�:.;.. .�`S��-=�1•".`s.- .(-dcXivai,�wla.�P.- r-- each outfa I, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. UTFALL JMBER B. LATITUDE C. LONGITUDE dist) t. 011[0. 2. YIM. 3. SEC. I. EEG. 2. Min. 3. S.C. D. RECEIVING WATER (name) 002 35 24 30 80 06 57 BADIN LAKE (YADKIN RIVER) 004 35 24 13 80 07 12 LITTLE MOUNTAIN CREEK 005 35 24 08 80 07 17 LITTLE MOUNTAIN CREEK 011 35 24 42 80 06 55 BADIN LAKE (YADKIN RIVER) 012 35 24 42 80 06 55 BAD IN LAKE (YADKIN RIVER) II. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES•- .'w— vs ,ia , ;,.2.,.' :...µ:` a K:i : "''",-:Y .. .;:; e_ A. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the effluent, and treatment units labeled to correspond to the more detailed descriptions in Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations, treatment units, and outfallx. If a water balance cannot.be determined (e.g., for certain mining activities), provide t pictorial description of the nature and amount of any sources of water and any.collection or treatment measures. 8. For each outfall, provide a description of: it) All operations contributing wastewater to the effluent, including proceu wastewater, sanitary wastewater cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continu on additional sheets if necessary. I. OUT- 2. OPERATIONIS) CONTRIBUTING FLOW 3. TREATMENT FALLNO (list) a. OPERATION ()tit) b. AVERAGE FLOW (include units) a. DESCRIPTION b. LIST CODES FRC TABLE 2C-I 002 NON -CONTACT COOLING WATER 0.061 MGD 4-A BOILER BLOWDOWN 0.007 MGD NEUTRALIZATION 2-K 4A STEAMLINE CONDENSATE 0.021 MGD 4-A STORMWATER SEE ATTACHMENT 4-A ')4 NON -CONTACT COOLING WATER 0.027 MGD 4-A STORMWATER SEE ATTACHMENT 4-A 005 NON -CONTACT COOLING WATER 0.051 MGD 4-A PARTICLE CASTER COOLING WATER 0.050 MGD 4-A LAGOON DEWATERING* 0.050 MGD * TEMPORARY HALTED 4-A STORMWATER SEE ATTACHMENT 4-A 011 STORMWATER EXCEEDING SEE ATTACHMENT 4-A 012 DIFFUSER CAPACITY 012 NON -CONTACT COOLING WATER 0.055 MGD 4-A GROUNDWATER 0.004 MGD 4-A STEAMLINE CONDENSATE 0.004 MGD 4-A STORMWATER SEE ATTACHMENT 4-A It Qulde melt sub•eategones EPA Form 3510-2C (Rev. 2-85) PAGE 1 OF 4 CONTINUE ON REV' except for storm rs:;.off, leaks, or spills, are any of the c. .arges described in Items I I-• LI YES (complete ir.: ;;,!lowing table) 3 intermittent or seasonal? ENO (go to Section 111) • .UTFALL NUMBER (list) 2. OPERATION(s) CONTRIBUTING FLOW (list% 3. FREQUENC'_ 4. FLOW a. DAYS PER WEEK (specify average) b. MONTHS PER YEAR (specify average) a. FLOW RATE (in mgd) b. TOTAL VOLUME (specify with units) • C. DUR- ATION (in da I. LORD TERM AVLRAGE 2. MAXIMUM OAILY I. LONG TERM AAAAAGs 2_ MAXIMUM DAILY III. PRODUCTION A. Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility? EYES (complete Item lll-B) (10 to Section IV) B. Are the limitations in the applicable effluent guideline expressed in terms of production (or other measure of operation)? ®YES (complete Item 111•C) ❑NO (go to Section IV) C. If you answered ."yes" to Item III-B, list the quantity which represents an actual measurement of your level of production, expressed in the terms and units used in the applicable effluent guideline, and indicate the affected outfalls. a. QUANTITY PEN ',Ay b. UNITS OP MEASURE LBS 1. AVERAGE DAILY PRODUCTION c ION. PRODUCT. MATERIAL. ETC. (specify) 2. AFFECTED OUTFA LLS (list outfall r..mbert) PARTICLE CASTING CONTACT COOLING WATER 005 FROM THE PRODUCTION OF ALUMINUM PARTICLE A. Are you now required by any Federal, State or local authority to meet any Implementation schedule for the construction, upgrading or operation of waste- water treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions. OYES (complete thr `ollowintr table) EiNo (go to Item IV-B) 1. IDENTIFICATION OF CONDITION, AGREEMENT. ETC. 2. AFFECTED OUTFALLS 4. FINAL COM PI-IANCE DATE •. we. b. ■OURCs or oleo AARQE 3. BRIEF DESCRIPTION OF PROJECT •. Rs- f . PRO- ousnso JECTEO RCRA PART B PERMIT NCD003162542 012 GROUNDWATER REMEDIATION OF CONTAMINATION AT SOLID WASTE MANAGEMENT UNITS • N/A 2000 B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your discharges) you now have underway or which you plan. Indicate whether each program is now underway or planned, and indicate your actual or Planned schedules for i;;., :,;'.-: CtIOn. MARK '•X'• IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS 15 ATTACHED EPA Form 3510.2C (Rev. 2-85) PAGE 2 OF 4 CONTINUE ON PAGE: CDNTINU;D FROM PAGE 2 V. INTAKE AND EFFLUENT CHARACTERISTICS s. A, B, & C: See instructions before proceeding — Complete one set of tables for each outfall — Annotate the outfall number in the space provided. NOTE: Tables V-A, V-B, and V-C are included on separate sheets numbered V-1 through V-9. SEE ATTACHED EPA I.D. NUMBER (copy from Item 1 0l Form 1) NC0004308 Form Approved OMB No. 2040-0086 Approval expires 7.37-88 D. Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions, which you know or have reason to believe is discharged or may bi discharged from any outfall. For every pollutant you list, briefly describe the reasons you believe it to be present and report any analytical data in you possession. 1. POLLUTANT 2. SOURCE 1 POLLUTANT 2. SOURCE N/A N/A VI. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS N/A N/A Is any pollutant listed in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? i] YES (fist all such pollutants below) ONO (go to Item VI•B) NICKEL, CHROMIUM — TRACE CONSTITUENTS IN STAINLESS STEEL COPPER — COPPER ANODE RODS USED IN RODDING ROOM AND POTROOMS CYANIDE — SPENT POTLINING CONSTITUENT EPA Form 3510-2C (Rev. 2-85) PAGE 3 OF 4 CONTINUE ON REVERS IVIV1 VII. BIOLOGIC(- :ITV TESTING DATA Do you have any kr...,,edge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in retatton to your discharge within the last 3 years? [XJ YES (identify the test(s) and describe their purposes below) 0No (go to Section VIII) - QUARTERLY CHRONIC TOXICITY TESTING REQUIREMENT FOR OUTFALLS 002 AND 012 — ONE TIME ACUTE TOXICITY TESTING REQUIREMENT FOR OUTFALL 005 (ASSOCIATED WITH LAGOON DEWATERING) III.CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm? YES (list the name, oddreu, and telephone number of, and pollutants analyzed by, each such laboratory or firm below) A. NAME PACE, INC. IX. CERTIFICATION B. ADDRESS 9800 KINCEY AVENUE SUITE 100 HUNTERSVILLE, NC 28078 E No (go to Section IX) -D. POLLUTANTS ANALYZE[ (list) ALL l certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed t assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system c those persons directly responsible for gathering the information, the information submitted is, to the best of my know/edge and belief, true, accurate, and comp/ett I am aware that there are significant penahies for submitting false information, including the possibi/ity of fine and imprisonment for knowing violations. A. NAME & OFFICIAL TITLE l(vpr or print) L. E. TATE — WORKS MANAGER C. SIGNATURE /c-A B. PHONE NO. (area code & no.) 704-422-5684 D. DATE SIGNED EPA Form 3510-2C (Rev. 2.85) PAGE 4 OF 4 FORM 2C - ATTACHMENT STORMWATER MEASUREMENTS ALUMINUM COMPANY OF AMERICA BADIN, NORTH-CAROLINA NC0004308 NPDES OUTFALL NO. DATE OF STORM EVENT TOTAL RAIN (INCHES) MAX. FLOW RATE (CFS)(1) TOTAL FLOW (1,000 GALS) DURATION OF STORM EVENT 002 08/17/92 4:55 0.27 1.19 70.4 004 08/17/92 4:55 0.27 1.66 103.6 005 08/17/92 4:55 0.27 2.15 155.0 011/012 08/17/92 4:55 0.27 0.60 31.7 (1) Maximum flow rate was calculated by inputting the event rain data to a computer resident model based on the Santa Barbara Urban Hydrograph method. Modified from: NPDES Permit Application for Stormwater Discharges, Aluminum Company of America, Badin,North Carolina, September 1992. Prepared by Camp Dresser & McKee, Raleigh, North Carolina. file: newnpdes.1 WALL OF BOILER BLDG. pH NEUTRALIZATION SYSTEM FOR BOILER BLOWDOWN IN OUTFALL 002 (PLAN VIEW) ALCOA - BADIN WORKS NC 740, BADIN, NORTH CAROLINA NC0004308 5 GPD CHEM. FEED PUMP ON 18' x 30' SHELF, 48' FROM FLOOR WITH ACID DRUM BELOW IN 85 GAL. S. S. OVERPACK DRUM (FOR SPILL PREVENTION) 110V QUDRAPLEX, 15 A PIPE SUPPORT ON 12' x 12' x 8' CONCRETE PAD 2' D. i. PIPE FLOW FLOW i 1 pH METER MIXER MOUNTED TO WALL INSULATED, 2' SCH. 80 PVC, SLOPED 2' FROM BLDG. TO CATCH BASIN i 6' x 8' BLD. ON NEW 8' CONCRETE PAD EDGE OF BLDG. �- - 5'-8 1/4' TEMP. SIGNAL FROM BOTTOM � OFAUINCHER NOTE' BOTTOM OF BOILER WILL BE APPROXIMATELY 2' 5 1/2' BELOW ELEV. OF INVERT OF THIS PIPE 1 1 1 1 1 1 1 ! IIIIIII I I I 1 1 1 I I 1 1 1 1 I 1 1 1 oI REMOVE 2' 3 1/2' FROM VERTICAL PORTION OF 6' PIPE AND RE WELD PIPE SLOPED 2' TO pH ADJ. TANK MIXER 111OV5A d ��, --� a 3 I � 6• I I j 1 1 1 j 1 1 1 1 1 1 1 I 1 j I I 1 1 1 1 1 1 1 j I 1 j I k • i APPROXIMATE GROUND ELEVATION 2' 5 1/2' SUPPORT FOR QUENCHER NOT SHOWN t t a'din. PIPE H• .e. • pH PROBE, 12' BELOW W. L. IN 48' din. x 42' TANK r J. -r • pH NEUTRALIZATION SYSTEM FOR BOILER BLOWDOWN IN OUTFALL 002 (SIDE VIEW) ALCOA - BADIN WORKS NC 740, BADIN, NORTH CAROLINA NC0004308 • 4 WATER FLOW DIAGRAMS ALUMINUM COMPANY OF AMERICA BADIN, NORTH CAROLINA NC0004308 POTABLE WATER .380 MGD ANITARY .040 MGD • LOSSES .029 MGD GROUNDWATER 0.004 MGD BADIN WORKS PUTFALL 005 i136MGD TOTAL IN = 0.384 MGD TOTAL OUT = 0.384 MGD FLOWS ARE±10% UTFALL 004 CO:1.1327 MGD aOUTFALL 012 0.063 MGD OUTFACE 011 STORMWATER OUTFACE 002 0.089 MGD FIGURE 1 OF 5 NON-STORMWATER FLOWS ALCOA-BADIN WORKS NC0004308 STRIPPING PRESS NON - CONTACT -COOLING WATER 0.026 MGD • NON -CONTACT FLUID COOLER_MAKEUP WATER - 0.001 MGD STORMWATER UTFALL 004 .027 MGD FIGURE 3 OF 5 OUTFALL 004 SOURCES ALCOA-BADIN WORKS NC0004308 OOTFiALL 004 INTAKE AND EFFLUENT CHARACTERISTICS ALUMINUM COMPANY OF AMERICA BADIN, NORTH CAROLINA NCO004308 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART A EPA I.D. NUMBER (copy from Item 1 of NC0004308 Form 1) IOD. .L NUMBER 1 004 1. POLLUTANT 2. EFFLUENT 3. UNITS 4. INTAKE a. LONG TERN (if available) (optional) AVRO. VALUER b. NO. or ANAL- TBIH a. MAXDCUX DAILY VALUE b'. MAXIMUM 30 DAY VALUE (it available) o. LORD TERN AVRO. VALUE (if available) d. No. Or ANAL- YA1B a. COWEN- TIATICN b. NABS (1) (2) (1) CONCINTRATION (2) NAaa (1) CO1CLITRATICM 12) NABS N/A 11) CCNCINTRATION (2) NABS_ - N/A a. Biochemical COICINTAATIOI 1.9 MAIM 3.3 N/A N/A N/A 1 MG/L KG 4.6 1 Oxygen Demand (DOD) b. Chemical < 10 N/A N/A N/A N/A 1 MG/L KG < 10 N/A 1 Oxygen Daaaand (COD) c. Total Organic 6.6 11.4 N/A N/A N/A N/A 1 MG/L KG 2.4 N/A Carbon (TOC) d. Total Suspended 4.p 7.8 N/A N/A N/A N/A 1 MG / [. KG < 1 .0 N/A 1 Solids (TSB) e. Ammonia (as N) < 0.5 N/A N/A N/A N/A 1 MG/L KG < 0.5 N/A 58 MGD MGD VALUE 0.380 4 f. Flow VALUE 0.445 VALUE 0.141 VALUE 0.067 C. Tampt:'..Lure VALUE 19 VALUE 13 VALUE 11 36 DEGREE CELSIUS VALUE N/A (� (winter_ h. Tempal..ture VALUE 39 VALUE 31 VALUE 27 31 DEGREE CELSIUS VALUE N/A Op (summer) 1. pH NINIXUN 6.2 I(AXD(UX 8.0 NINDION 6.2 MAXIMUM 8.0 57 STANDARD UNITS AND EFFLUENT CHARACTERISTICS - PART B V. INTAKE 1. POLLUTANT AND CAS NUMBER (1I avai1ab1.) 2.MARK'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) AVRO. VALUE b. No. or ANAL- T118 •. N- u...a mamma 4. N• lama u.m a. WOMEN DAILY VALUE b. MAXIMUM 30 DAY VALUE (If available) o. LONG TERN AVRO. VALUE (it available) d. NO. or ANAL- TBIB a. cu+CrN- TRATIOI b. NANO a. LONG TERN (if available) (1) CONCINTaATION (2) I.RB (1) COMM./RATION (2) 101Ba (1) CONCDlTRATION (2) MOO (1) CONCANTAATION (2) NABS X < 0.20 N/A N/A N/A N/A ' 1 MG/L KG < 0.5 N/A 1 a. Bromide (24959-67-9) b. Chlorine, Total Residual X < 0.10 N/A N/A N/A N/A ----- - N/A 1 --- 1 MG/L KG 1.0 N/A 1 polar COUNT UNITS < 5 N/A c. color X < 5 N/A N/A N/A d. Fecal X 16 N/A N/A N/A N/A 1 col(100 na N/A N/A 1 Coliform e. Fluoride (16964-4l-1) __ f. Nitrate- Nitrite (as N) X _ X 1.18 2.03 N/A N/A N/A N/A N/A 1 1 MG/L KG 0.92 N/A N/A] MG/L KG 0.13 0.24 0.41 N/A N/A N/A „__„ V. INTAKE AND EFFLUENT CHARACTERISTICS - PART H (continued) IPA Z.D. NUMBER (copy from Item 1 of NC0004308 Form 1) OUTFALL NUMBER 004 1. POLLUTANT AND CAS DER (if •vailabld.) 2.MARK'X' 3. EFFLUENT 4. UNITB S. INTAKE (optional) .. e. unn nssws .. N. unn a. MAXIMUM DAILY VALVE b. MAXIMUM 30 DAT VALUE (if available) c. LONG TERM AFRO. VALUE (If available) 4. O. al ANAL- TENS a. coNcat- TRATION b. NABB a. LONG TERM AFRO. VALUE (1f available) b. No. or ANAL- MIS (1) CONC17r1BATIO11 12) 101BB (1) CCI(CVITRATI ( (2) IQ= (1) CONC=NTRATION (2) NABS (1) COLCSNTRATIQI (2) MASS news X < 0.5 N/A N/A N/A N/A 1 51 MG/L KG < 0.5 N/A 1 0 g. Nitrogen, Total Organic (as N) h. Oil and Grease X 4.7 8.1 2.6 4.4 < 1.3 < 2.3 MG/L. KG N / A N / A i. phosphorous (as 9). Total X 0.32 N/A N/A N/A N/A 1 MG/L KG 0.19 };: N/A 1 (7723-14-0) jRadioactivity (1) Alpha. v.....•: {... ...}f..:.:r;:. .r: ..•Rf, }W f :11 Vfvjftf.{ f .V••♦: ,{;•'.•l.... N•.:: J•{..... J:::J•'i.v :. :.0. J•.•J:.r. . n}!:/:l{{f }.}J {}.... • N/A N/A 0 0 Total Beta, X N/A N/A T(2tal) o (3) Radium, X N/A N/A Total (4) Radium 226 X N/A N/A Total F. Sulfate (a• 004) X 24 41 N/A N/A i N/A N/A 1 MG/L KG 24 N/A �(1408-79-8) 1. Sulfide X < 0.2 N/A N/A N/A N/A 1 MG/L KG < 0.2 N/A 1 (as e) m. Sulfite (as 003) X < 0.50 N/A N/A N/A N/A 1 MG/L KG < 0.2 N/A (14265-45-3) n. Surfactants X < 0.30 N/A N/A N/A N/A 1 MG/L KG < 0.30 N/A 1 o. Aluminum, Total (7429-90-5) X 0.951 1.640 N/A N/A N/A N/A 1 MG/L KG 0.048 N/A 1 N/A N/A N/A N/A 1 MG/L KG 0.025 N/A p. Barium, Total X • 0.025 0.043 (7440-39-3) q. Boron, Total (7440-42-8) X < 0.05 N/A N/A N/A N/A 1 MG/L KG 0.29 N/A 1 1 MG/L KG < 0.010 N/A 1 r. Cobalt, Total _ X < 0.010 N/A N/A N/A N/A (7440-48-4) a. Iron, Total X 0.215 0.371 N/A N/A N/A N/A 1 MG/L KG 0.070 N/A 1 MG/L KG N/A N/A 0 (7439-89-6) t. Magnesium. Total X 1.84 3.17 N/A N/A N/A N/A (7439-95-4) < 0.05 N/A N/A N/A N/A 1 MG/L KG N/A N/A 0 u. Molybdenum. Total X (7439-98-7) v. Manganese, Total X 0.017 0.029 N/A N/A N/A N/A 1 MG/L KG 0.010 N/A 1 (7439-96-5) w. Tin, Total X < 0.5 N/A N/A N/A N/A 1 MG/L KG 0.11 N/A rag? _31-6) s. Titanium, Total (7440-32-6) X < 0.05 N/A N/A N/A N/A1 MG/I, KG < 0.05 N/A 1 Hann v-2 �ANA V. INTAKE AND EFFLUENT CHARACTERISTICS — PART C I.D. DW ZR (copy tram Item 1 of Nc0004308 fora 1) fa. rL DER 004 1. POLLUTANT AND CAS NUMBER (if ...11.bi.) 2. MARK 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) b. a0. 0Y ANAL- TORS .miss. sea as- onus b. a. u.v.. .a ..s, .. a. WNW wan a. MAXIMUM DAILY VALVZ b. MAXIMUM 30 DAT VALVE (If available) c. LADE EXAM AVRO. VALA1 (If available)) a. Na. os ANAL- TOMS a. COWa- TRATIOtt b. KASS _ a. LONE TIM M AVRO. VALU1 (If available) (1) CONCl1 T*ATI0tt (2) MASS (1) C0*0mr'AA?I0N (2) Ip1SS (1) COtCNRTRATIQ( (2) MASS (1) CONCRNTRATION I (4) 1 MAUS METALS, CYANIDE AND TOTAL PHENOLS 111, Anttaohy. X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 Total (7440-36-0) 211. Arsenio. Tote X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 (7440-36-2) 331. Beryllium. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 Total (7440-41-7) _ 4M. Cadmium, Total X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.002 N/A 1 (7440-43-9) SM. cum, X < 0.010 N/A N/A N/A N/A 1 1 MG/L KG < 0.002 N/A 1 Total (7440-47-3) 6M. Copper. Total X < 0.010 N/A N/A N/A N/A 1 MG/L KG 0.010 N/A 1 (7440-60-1) 7M. Lead. Total X < 0.10 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 (7439-92-1) OM. Mercury, Total X < 0.0002 N/A N/A N/A N/A 1 MG/L KG < 0.0002 N/A 1 (7439-97-6) 9M. nickel. Total X 0.014 0.024 N/A N/A N/A N/A 1 MG/L ' KG < 0.010 N/A 1 (7440-02-0) 10M. Selenium X < 0.005 N/A N/A N/A N/A 1 MG/L KG N/A N/A 1 Total (779'- 0-3) 111M. Olive_, Total X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 (7440-32-4) 13M. Thallium X < 0.10 N/A N/A N/A N/A 1 MG/L KG < 0.002 N/A Total (7440-21-0) 13M. lino. Total X 0.078 0.135 N/A N/A N/A N/A 1 MG/L KG 0.055 N/A 1 (7440-66-6) tut. grantee, X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 Total 37-12-S) 1st. p'.eaola. X < 0.010 VALUE VALUE VALUE VALUE 2 MG/L KG < 0.010 N/A Total DIOXIN ,,,,,,a . ,, ,,.,,,... a,.....,,,ota,, 111411.41.1) X DESCRIBE RESULTS NOT REQUIRED TO ANALYZE FOR Sea Sew ye 9 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C ADA I.D. USIA (copy tram Item 1 or INC0004308 Vora 1) OD'rrSEA ALL 1 004 1. POLLUTANT AND CAS NUMBER (it available/ 2. MARK 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) .Lien- ao as- Ovtssa a. as. L.tsna .warns .. as. Luna sasses a. MAXIM= DAILY VALOR b. HAXD= 30 DAY VALDR (1! available) o. Loma T2A11 AVRo. VALDR (If available) a. NO. or ANAL- TOW a. CONCEN- TRATION b. NABS a. LWNO TERM AVRG. VALOR (1! available) b. No. OF ANAL- TOW (1) CONCiAI7RATION (2) NANO (1) CONCENTRATION (3) NIBS (1) CONCENTRATION (2) NIBS (1) C07C1IftRA?Icm (2) Nl6S FRACTION - VOLATILE COMPOUNDS GC/MS 1v. Acrolein (107-02-08) 2V. Acryloaitril• (107-13-1) X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 1 X < 0.050 N/A N/A N/A 1 MG/L KG < 0.050 1 X< 0.010 t N/A N/A N/A 1 MG/L KG < 0.005 1 3V. Densen• (71-43-2) 4V. 151.(chloro- motbyl) Ether X< 0.005 N/A N/A N/A " 1 MG/L KG N/A N/A 0 1 (S42-08-1) SV. Bcmotorm X <0.005 N/A N/A N/A 1 MG/L KG < 0.005 N/A (7S-2S-2) 6V. carbon Tatra- X <0.005 N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 Chloride (56-23-5) 7v. chlorobensem• X <0.005 N/A N/A 1 MG/L KG < 0.005 N/A 1 (108-90-7) 8V. Chloroaibraoo- X < 0.005 N/A , N/A N/A 1 MG/L KG < 0.005 N/A 1 Nathan• (126-68-1) X < 0.005 N / A N / A N / A 1 MG / L KG < 0.0014 N / A 9V. Chioro.than. (7S-00-3) 10V. 2-cbloro- ethylvinyl Ether X < 0.005 N/A N/A N/A 1 MG/L KG < 0.005 N/A (110-75-8) 11V. Chloroform X 0.0051 0.009 N/A N/A N/A 1 MG/L KG 0.053 0.076 1 12.6 12VDic. Dlcblom-0.005 bromomethan (75-27-4) 13V. Dichloro- dltluoram.thsne N/A N/A N/A 1 MG/L KG 0.012 0.017 N/A 1 MG/L KG N/A N/A KG < 0.005 N/A (7S-71-8) 14V. 1,1-Dichloro- 0.005 N/A 1 MG/L *thane (75-34-3) ASV. 1,2-Dtchloro- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 ethane (107-06-2) 16V. 1,1-DIchlor- <0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A I ethylene (75-35-4) 17V. 1.2-Dlchloro- < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 propane (78-87-5) ISV.1.3-Dichloro- propylea.(S62756) ■. < < 0.005 N/A N/A 1 MG/L KG < 0.005 N/A 1 X < 0.0072 N/A N/A N/A N/A 1 MG/L KG < 0.0072 N/A 1 19V. Ewylbensen• (100-61-4) 20V.-N.thyl- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 Bromide (74-83-9) 21V. Methyl- X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005, N/A chloride (74-87-3) smarms v_t V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NT3i4BER 'At available) 4.. . MARK 'X' GAWP. ae a- acssrs b. ei- Lssrss rases/ 3. EFFLUENT SPA I.D. =DER (copy tram It. 1 of Foss 1) NC0004308 4. UNITS OD. ..L NUMEAR 004 5. INTAKE (optional e. ss- uatss &bail! a. MAXIMUM DAILY VALUE b. MAXI= 30 DAY VALUE (it available) o . LOBO TERN AVRO. VALUE (it available) (1) (2) C011CO1ra*TIa1 10168 (1) CO11COlrUATIO11 (1) CaNCINT9ATI01 d. NO. OP AIIAL- a. CONCaN- T9:ATIdf b. 10168 a. LONG TERN AVRO. VALUE b. P. (if available) OT COl1CORR*TI01 L 16,6s TOW (1) (2) GC/MS FRACTION 33v, xatbylene Chloride (75-09-3) - VOLATILE co16POUNDU X 1CQUGznae12i < 0.005 N/A N/A N/A N/A - 1 MG/L KG < 0.005 N/A 1 -1 MG/L < 0:0069 33V. 1,1,3,3-rate chloroetbaoe X < 0.0069 N/A NIA- _ - N/A -NIA- " KG . N/A (79-34-5) 34v. Tetr.cblor- X < 0.00b 4 N/A N/A N/A N/A 1 MG/L KG ' < 0.005 N/A 1 ethyleae(137-1S-5) 25V. Toluene . X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 (10i-59-3) 36v. 1.2-Trans- Dlcbloroetbylene X < 0.005 N/A N/A N/A N/A - 1 MG/L KG < 0.005 N/A 1 (156-60-5) 277. 1,1.1-Tri- chloroetbaa. X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 (71-55-6) 297. 1.1,3-Tri- cbloro.thaa. X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 (79-00-5) 397. Tricbloro- X < 0.005 1 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 ethylene (79-01-6) 30v. Tricbloro- tluorosatbane X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 (75-69-4) 31v. vinyl Chloride (75-01-4) X < 0.005 N/A N/A N/A N/A 1 MG/L KG < 0.005 N/A 1 GC/MS -LID 1A.2-Cb1cx4beaol COMPOUNDS X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 11 (9S-57-9) 11.3,6-Dichloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 phenol (120-83-2) 3A.2.4-Dinetbyl_ X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 phenol (105-67-9) 6h.6,6-Dlaltro-0- Cresol (535-52-1) -X < 0.050 N/A . N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 1 MG/L KG < 0.050 N/A 1 Ss.3,s-Dinitro- X < 0.050 N/A N/A N/A N/A phenol (51-20-5) 6A.3-Nitropbenol 4 X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (50-75-5) 7A. 6-1litropbeeol X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 (100-2-7) 91. p-Chloro-91- X N/A N/A N/A N/A N/A N/A 1 MG/L KG N/A N/A 0 Cresol (59-50-7) 9A. paatacbloro- X < 0.050 N/A N/A N/A N/A 1 MG/L KG < 0.050 N/A 1 phenol (67-16-5) 10A. phenol X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (105-95-3) 11b.3,6,6-Tri- cbloropbenol X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (6•-6-3) V- (T-cc-uS) •*•sap .' OTO' 0 > DX 9/JW T V/N Y/N Y/N Y/N 0T0- 0 > X -oso!1Ta-T'T •aoc (T-05-S6) •asap 1 Y/N 0 > DX 'I/0W t V/N Y/N Y/N Y/N 0'0'0 > X -osoTg�Ta-c'T •aoc (coLcs)•a•o•=gaaY j V/N Oi0' 9/0W T Y/N Y/N V/N Y/N 010' 0 > X (a'•)osa•gta '26T T Y/N Oi0' 0 > DX (6-T-eTC) Y/N Y/N V/N Y/N 0T0' 0 > X .a••�-•ae' j t1/tI 0i0"0 > DX 9/OW 1 (t- L-SOOL) z.gii -- Y/N Y/N 010' 0 > X t/ta.ga T"a•' -osotg*-f 'act i V/N OIO"0 > DX Z/0W j V/N Y/N (L95T6)•a•T•lgaii 'I/JW 1 V/N Y/N V/N V/N 010' 0 > X -osotg3-c 'a9T [ Y/N 0t0'0 > DX _,-• (L-e9-Se) •.t•aga Y/N Y/N 0T0' 0 > X Tisza Nana •aUT j Y/N OTO"0 > DX '/0W T Y/N Y/N It -SS -TOT) :6212 1 V/N Y/N V/N V/N 0T0' 0 > X t&a.ga TAlsoga -02ao.:a-f •art j V/N > 0L0'0(L-to-LtT) DX '/0W Y/N Y/N OTO' 0 > X .a.T•age (TAi►g• -TO[ai-c)•Ta�a[T [ - V/N V/N 010' 0� _ . __ OTO' 0 > _ DX f — DX `T/JW '/JW 1 T Y/N V/N Y/N Y/N Y/N Y/N 010' 0 > X i 1 TT-09-COT) s.gat (04o2a0•T -o:otg,*-c)•Ta 'act (0-f►-TTT1 j > DX 'I/JW T V/N Y/N Y/N Y/N 0T0' 0 > X mown (TAW -pion,-cl•TV 'OTT 1 Y/N Ot0'0 - (T-T6-TIT) V/N OTO' 0 > DX 'I/JW t V/N Y/N Y/N Y/N 0T0'0 > X .a.ga.K (Lsoga• -osotgl-t)•Ta 'aoT (6-e-Lo6 I > 'I/JW T V/N Y/N Y/N Y/N 0T0' 0 > X .a.gaa•aonts (x)osa•a •26 i V/N 010' 0 DX (C-fC-t6T) Y/N 0t0'0 > DX 9/JW t V/N Y/N Y/N Y/N 0T0'0 > X .wtlCr.6 (tg0)osa a •29 (C-66-SOt) i 1 V/N 0T0'0 > DX 'I/JW 1 V/N Y/N Y/N Y/N 010'0 > X w.gaa.aonts -osap-f'c •ac 10-22-05) •m•=Rs Y/N 0I0' 0 > DX 'I/JW t Y/N Y/N Y/N V/N 010' 0 > X -a) osa•a •a9 ([-SS-9S) I 1 Y/N 0t0"0 > D)1 'I/JW T V/N Y/N Y/N Y/N 0T0'0 > X .a.a.sgaav -(•) o:a•a •aS (S-Le-t6) > DX 9/OW i Y/N Y/N Y/N Y/N - X •tulsa•a 'a► [ [ V/N Y/N 0S0' 0 0T0' 0 > 0)I 'I/JW 1 Y/N Y/N Y/N Y/N 0T0' 0 > X (L-cT-OCT) .a p•sgaaY •a[ (I-96.90C) > DX 1/0W 1 V/N Y/N Y/N V/N 010' 0 > X -- -_a't'caga'a•'r -ac I 1 Y/N _+^ Y/N 0t0' 0 0T0'0 > DX 9/JW T V/N Y/N Y/N Y/N 0T0'0 > X Ia-tt-[ei •n+gaga•a•Da •at SW/3O • sa woaW00 'Iv 11Lnsm/asva - NOIJOYZId 8810m gDIIV Ni01o* 828>. -WHY 881D( (C) lOLL1ML(!?1W (T) 110LL= OWL -'ZVNV 8810m (C) NOI4V2 =zmD* (t) 88YK lc) KOL4223K2Om(O3 IT) (c) (T) ma+•r +stun' ='A (•rq•[rm• ar) so • oll • q (orgPrild• SII'ITA ' OtiAV sr) HILL , 01N0'I • • gsvg 'q -gizmo* •• so 'oil • P (rggr7V4 17) SII'IYA • OVAt MGM c ilo'I • o (•ra•ri•A• ST1 XO'ImA AVa 0 t NOMIXYIM ' q an'IvA ARIta =Kri x • s (WTI -a • • aaun -.a 911 •as ..s -isms• • ' gggjrj(lij ova aNY 'T (TvtsoTldo) ErmYZNI ' 5 ss] ' 9 mamma • E ,X, Y)1VW C yNY,LOTIOd 'A P00 VIGKOn 'rnaLno IT msos 80EP0003N so T mai moss Adoo) sigmas 'a' I vas 3 JUYd - S3ISSIUSIOYV[Ho SNanuaa am RIMINI - V. INTAKE AND EFFLUENT CHARACTERI9TIC3 PART C !RA I.D. NOMA (copy from Its 1 of I NC0004308 Fora 1) E ..1.>141�R 004( fi 1. POLLUTANT AND CAS DTUMBER (!t available) 2. MARK 'X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) ..trio. ail o- coma .. se. tame muw .. oz. Urns craw a. MAXD(UX DAILY VALUE b. 101X13U0I( 30 DAT VALD= (it available) O. LONG TUN AVRO. VALO= (it available) d. xo. or ANAL- T016 a. CONCRN- ?RATION b. N►ea a. LONO TERM AVRO. VALUE (it available) b. No. of ANA1.- TB= (1) CONCSIFIRATION (21 MSS (1) CafCQaIRATION (2) 10188 (1) Co11c>ar*ATION (3) ILIUM (1) CONC=NTR)1TION (2) KASS FRACTION - BASE/NEUTRAL COMPOUNDS (continued) GC/MS 226.1.4.Dicbloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1j benzene (106-46-7) 23a. 3.3-llcbloso- X , N/A N/A N/A___ - N/A 1 MG/L KG < 0.020 N/A < 0.020 Beazldlru(91-94-1) 361, diethyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A pi. al.te(64-66-3) 3Sl. Dla.tbyl X < 0.010 , N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 phtalat.(131-11-3) 26a.01-N-autyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Pbtel.t.(14-74-3) 276. 3.6-Dinitro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A toluene (131-14-2) 39a. 3.6-DLnitro- toluene (606-20-2) X < 0.010 P N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 296. Di-N-octyl X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A antalat.(117-I1-3) 30a.1.:-pipheny1- hydrazine X < 0.010 N/A N/A N/A N/A 1 MG/L KG N/A N/A (133-66-7) 315. rluorentbaa. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (206-44-0) 336. rluor.a. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (66-73-7) 33D.IIazacbloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 benzene (116-74-1) 34D. aazacbloro- aX < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A butadlen. (e7613) 3SO. eriachloro- cyclopaatadlene X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (77-47-4) 36a. Eazaohloro- X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A ethane (67-72-1)1 376. Indeus (1.3.3-cd: '..yrn. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (193-39-Si 3e6.I.ophoron. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (7•-59-1) 39$. Naptaalen. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (91-20-3) 4011. Nitrobenzene X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (96-9)-3) 416. ,:-N1tro.odL- aetbylamin. X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 (6207S-9) 633. N-Nitro.odi- N-rropylaalaa X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A (631-64-7) mans v_9 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (11 available) 2. MARK ' X' •.1aIP- aA p• OUaaa f. N. U na. P ROMPT •. aa. >sMO a. MAXIMUM DAZLT VALU= 3. EFFLUENT . MAXIMUM 30 DAT VALU= (It available) flPL I.D. u03oiR (copy from Item 1 of Foss 1) NC000430$ o . LOMO TRI11t AVRO . VALUE (If available) (1) CO(C>DTr1ATIo1N (1) CONCEfr1ATIoN (1) CONCENTRATION d. 1(0. 07 ANAL- YSIS 4. UNITS a. CO CI I- T1ATI0I b. )0185 OUTTALL UUMBAR 004 5. INTAKE (optional) •. LONO TURM AVRO. VALUE b. I. (it available) 07 (1) (2) saw, COIf C12rrRATIOI 10188 IS IS GC/MS FRACTION 435 . N-xltrosodi - phaylasln•(46306) - BASE/NEUTRAL X COMPOUNDS (contsnueai < 0.010 N/A N/A N/A N/A 1 MG / L KG < 0.010 N/A 1 X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A 1 aaa. Pb naathren. (SS-1-9) a51. Pyr.a• (129-0-0) X < 0.010 N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A N/A N/A N/A N/A 1 MG/L KG < 0.010 N/A Ease 1.2.E-Tri- cblorob•naene X < 0.010 (120-82-1) GC/MS FRACTION - PESTICIDES lP. Aldrin (309-0.2) 2P. •-BIC (319.8a-5) 30. b->SBC (319-85-7) 4P. o-SRC (58-89-9) SP. d-ffiC < 0.05 N/A N/A N/A N/A 1 UG/L KG < 0.05 N/A N/A N/A N/A 1 UG/L KG (319-86-9) < 0.05 < 0.05 • 0.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 1 1 UG/L UG/L UG/L KG KG KG 6P. Chlordane (S7-7a-9) 7P. a.a-DDT (50-39-3) • 0.2 N/A N/A N/A N/A 1 UG/L KG 0.05 < 0.05 < 0.05 N/A < 0.05 • 0.1 • 0.2 • 0.1 N/A N/A N/A N/A 1 UC/I, KG 8P. a.a-DDI (72-55-9) 9P. 4.4-001) (72-54-a) 10P. D1.1•drin (60-57-1) • • 0.1 N/A N/A N/A N/A 1 UG/L KG • 0.1 < 0.02 t• N/A N/A N/A N/A N/A N/A N/A N/A 1 1 UG/L UG/L KG KG 11P. a-Radosulian (115-29-7) • 0.1 N/A • N/A N/A N/A 1 UG/L KG 12P. b-Iadosulcaa (115-29-7) 13P. 1 dosul[aa Bulfate(1031-07-5) 140. Iadrin '(72-20-9) • 0.1 • 0.7 N/A N/A N/A N/A N/A N/A N/A N/A 1 1 UG/L UG/L KG KG < 0.06 N/A N/A N/A N/A 1 UG/L KG 1SP. Madrin A1d.byd. (7421-93-4) 14P. lsptacblor (76-aa-a) • 0.2 < 0.05 N/A N/A N/A N/A N/A N/A N/A N/A 1 1 UG/L UG/L KG KG • 0.1 • 0.1 • 0.1 < 0.02 • 0.1 N/A N/A N/A • 0.1 • 0.7 < 0.06 • 0.2 < 0.05 N/A N/A N/A 1 1 1 1 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 1 1 1 1 1 1 1 1 PAGE V-8 V. INTAKE AND EFFLUENT CHARACTERISTICS - PART C 1. POLLUTANT AND CAS NUMBER (11 availabl.) 2. NARK 'X' •.t..l• ao Lt. (3nua . p• &u,5p MOWN ..Si - UNTO MOWN a. MAXIMUM DAILY VALUI (1) CO1CR1r!RATION NUS (3) 3. EFFLUENT b. MAXIMUM 30 DAY VAL= (11 availabl.) (1) (2) CONCENTRATION MIS IPA I.D. NOMBMA (ocDy tram It 1 of torn 1) NC0004308 o. LOUD TIRM AVAO. VALU* (it available) (1) (3) ommormuavm MSS d. NO. OP ANAL- YSIS 4. UNITS a. COMMIS - mallow b. 1010E MUMMA 004 5. INTAKE (optional) a. W*O TERM AVRO. VAL= (1t availabi.) (1) C0(Cl39PRATICM b. NO. OF ANAL - IBIS - PISTICIDIS(oontinu.4) OC/MS FRACTION 17P. b.ptacblor X < 0.8 N/A N/A N/A N/A 1 UG/L KG < 0.8 N/A 1 !poste. (1024-57-3) 109. Pcs-1313 X < 0.5 N/A N/A N/A N/A 1 -UG/L - KG - < 0.5 -N/A - 1 (53469-31-9) N/A N/A N/A N/A 1 UG/L KG < 1.0 N/A 19P. PC9-1254 X < 1.0 (11097-69-1) 20P. PCB-1221 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A (11104-20-2) 21P. PCB-1232 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A (11141-16-5) 22P-ICA 131P (11472-29-6) X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A N/A N/A N/A N/A 1 UG/L KG < 1.0 N/A 23d.9cs-136o X < 1.0 (11096-62-5) 24P. PCB-1016 X < 0.5 N/A N/A N/A N/A 1 UG/L KG < 0.5 N/A (12674-11-2) 35P. 'mayhem' X < 2.4 N/A N/A N/A N/A 1 UG/L KG < 2.4 N/A (6001-35-3) NPDES PERMIT RENEWAL CORRESPONDENCE ALUMINUM COMPANY OF AMERICA BADIN, NORTH CAROLINA NC0004308 1993 September 02 A CERTIFIED MAIL RETURN RECEIPT REQUESTED P 833 503 490 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Post Office Box 29535 Raleigh, 77orth Carolina 27626-0535 Attention: Colleen H. Sullins, P.E. Supervisor, Permits and Engineering RE. NPDES PERMIT RENEWAL ISSUES - PERMIT NO. NC0004308 ALUMINUM COMPANY OF AMERICA - BADIN, NC Dear Ms. Sullins: The Aluminum Company of America . (Alcoa) is coming up for renewal of its NPDES permit for the Badin Works facility in Badin, North Carolina (Permit No. NC0004308). The present permit is due to expire on May 31, 1994 making a renewal application due in November 1993. In order for Alcoa to submit a complete and correct renewal application, and for the permit renewal process to proceed as smoothly as possible, Alcoa is requesting a meeting with representatives of the Division of Environmental Management (DEM). At this meeting, Alcoa would provide general information of the Badin Works facility's discharges and would like to discuss issues which may come into play in the permit renewal process or over the life of the future permit. In addition, Alcoa would be interested in any additional information which the DEM could provide to assist Alcoa in preparing is renewal application. In a previous telephone conversation you had indicated that it would be beneficial for the DEM to receive information on the issues prior to the requested meeting. This would enable the DEM to review the issues and have the appropriate personnel at the meeting. The attached pages describe some of the issues which Alcoa would like to discuss. NPDES PERMIT RENEWAL ISSUES Page 2 Alcoa would like to meet at the earliest convenient time. If you have any questions or would like to check on possible dates, please feel free to contact me at (704) 422-5624. Hen J. van der Senior Hydrogeologist file: c:\wp51\water\npdes\nc-dem\newnpdes.dem cc. S. H. Myers L. E. Tate J. D. Morton - Pittsburgh 19 NPDES PERMIT RENEWAL ISSUES Page 3 SETTLEABLE SOLIDS LIMITS The detection limit of for settleable solids is 0.1 ml/1. A real scenario involves the collecting and analysis,of two samples in a given month with results of < 0.1 ml/1 and 0.2 ml/1, respectively. Neither of these results exceeds the daily maximum limit of 0.2 ml/1. However, the monthly average of these two calculates to < 0.15 ml/1 which can be interpreted as exceeding the monthly average limit of p .1 ml/1. Alcoa wants to clarify that the above -described issue does not constitute an exceedence of a discharge limit. LOCATION OF OUTFALL 002 The present location of Outfall 002 is subject to being impacted by lake water during high levels in Badin Lake. At this point the main storm sewer leg from the central part of the plant combines with a small storm sewer pipe from the maintenance shop and stores. The smaller pipe contains only steam condensate and stormwater. Alcoa would like to relocate Outfall 002 to the next upstream manhole location in main leg of the storm sewer, approximately 200 feet west of the present location. This would ensure that collected samples are representative of the discharge. Planned 1994-95 construction of a emission control system for the carbon baking furnace will require relocation of part of the storm sewer for Outfall 002. The exact relocation has not yet been determined because the equipment layout has not been finalized. While the relocation may not take place until the new permit is in effect, Alcoa wants to address this issue in the permit renewal, if needed. STORM WA ER PERMIT APPLICATION Will the individual stormwater permit application for Badin Works, submitted in October 1992, be considered for inclusion in the new NPDES permit. If so, Alcoa would like to discuss what the implications of this will be specific to Badin Works. If not, what does NC DEM envision as the earliest possible date that this issue may be addressed. l NORTHWEST VALLEY CREEK Monthly monitoring and quarterly reporting of total cyanide and total fluoride in this discharge has been conducted since August 1990 at the request of the Mooresville Regional Office. The sampling conducted under the stormwater permit application indicated that this discharge could not be claimed as "exclusively containing storm water". ,Alcoa wants to include this discharge in the renelg�al application. A Form 1 and 2C were submitted with the stormwater application. pH CONTROL AT BUILDING 016 In order to correct pH exceedences in Outfall 002, Alcoa is in the process of implementing a pH control system for the caustic boiler blowdown discharging into this outfall. Per discussions with the NPDES PERMIT RENEWAL ISSUES Page 4 Mooresville Regional Office it is Alcoa's understanding that, rather than doing a separate permit modification to address the pH control system, which would likely not be completed before the submittal of the renewal application, this work can proceed at this time and that the issue will be handled under the permit renewal. REMOVAL OF OUTFALLS 006, 007, 008 These three Outfalls pertain to the High Rock, Tuckertown and Narrows Powerhouses, respectively and were contained on the badin Works NPDES Permit. Individual NPDES Permits have been obtained for each of the Powerhouses. OUTFALL POWERHOUSE CURRENT NPDES PERMIT 006 Tuckertown NC0081949 007 Narrows NC0081957 008 Falls NC0076775 Alcoa is assuming that these three outfalls will removed from the permit as part of the renewal application. REMOVAL OF OUTFALL 010 The intermittent discharge from Outfall 010 has been halted with the discontinuation of Filter Plant operations. There are no plans to re -start the Filter Plant and the raw water intake line is being removed as this timed. Alcoa will remove and dispose the media from the filter beds and plans to install a drain to prevent accumulation of rain water in the basins. Alcoa considers the inactive filter plant as an area not associated with industrial activity and not requiring a stormwater discharge permit. GROUNDWATER TREATABILITY STUDY DISCHARGE As part of future groundwater remediation under its RCRA Part B Permit with EPA Region IV, Alcoa will be conducting treatability studies of various technologies. Alcoa wants to incorporate provisions in the new permit which would allow for expeditious approval of discharge of effluent from. these studies through a permitted outfall. This assumes that Alcoa would demonstrate, to the satisfaction of the DEM, that such discharge would not violate effluent limitations imposed on the outfall or applicable water quality standards. USE OF FEDERAL FORMS RATHER THAN "OLD" NRCD FORMS In lieu of the "old NRCD" Forms 1 and 2C, Alcoa plans to use the Federal Forms 1 and 2C for the renewal application. The copies of the old NRCD forms provided by the DEM are illegible and returned herewith. The Federal Forms are legible and much clearer, allowing for easy presentation and review of the required information. TOXICITY REQUIREMENTS Does the DEM anticipate any changes in the present number, frequency or other requirements around toxicity testing for Badin Works as a result of new regulations, guidance, policy, etc. NPDES PERMIT RENEWAL ISSUES Page 5 EFFLUENT DISCHARGE LIMITS / MONITORING REQUIREMENTS Does the DEM anticipate any changes in the present discharge limits, number of parameters to be sampled, sampling frequency or monitoring requirements for Badin Works as a result of new regulations, guidance, policy, etc. Alcoa wou4d like to discuss the necessity and scientific basis for the upstream and downstream monitoring requirements in a dead end prong of Badin Lake. Alcoa would like to discuss the basis for the sampling and analysis requirement for total cyanide while most risk studies (for example, EPA's IRIS database) utilize free cyanide in determining the potential impact of cyanide on receptors. v Vcw/vi-4Ic,s. )c'/Y P 83 :=03 490 1FCertified Mail Receipt No Insurance Coverage Provided �.. Do not use for international Mail mums (See Reverse) Sent to "VC b e M A rr v. Col. L "4 S«[LIA S Set 6 No. Box 2 535- P.p., P. State ZlP Code 'JC Z762os34 $ ,1 r Postage Certified Fee Special Delivery Fee Restncted Delivery Fee Return Receipt Showing rn to Whom 6 rod 1• D v Retu scup! Shaven* C oat 6 Address of Delivery ' Fees A <` i� E �d � 0 • `o ,7 a ''....... ''..".../1/11 • • SENDER: .....:,. {. wplete items and/or 2 for additional se•;rvMcss.• • ". • Comt r o •• Complete items 3. and 4a & b. : !-• •- , • - t:it�<; • ••: •• - rs • Print your name and address on the reverse of this form so that we can •return' this card to you. •, . ::► , : �,� ;. , w • • -; c ..• - • Attlth this form to the front of the matlpisce, or on tlts�back if spits' i does not pemtlt. •. 1.-.. , • , .;..►.. «::. • r . • • . . t •• Write "Return Receipt Requested" on the mailpiecs below ardds number •' •' • The Return Receipt will show to whom the article was delivered and the date C delivered. 0 3. !Article Addressed to: • �• w / /1 .46-Al a. Box 29 5S 3' RA14-76-111 us Af v. Corti —z Sualovs • 4 1 also wish to receive the following services (for an extra fee): 1:: D Addressee's Address 2. ❑ Restricted Delivery Consult postmaster for fee. 4a. Arti a Number AY33 503 y 0 9 4b. Service type • 0 RegisteitS1 0 Insured NeCertified71. 0 COD ❑ Express Mail 'Retum Receipt for Merchandise 0 5. Signature (Addressee) 6. Signature (Agent) 0 PS 7. e f yery 8. Addressee's A ress (Only if requested jig and fee is paid) Form 3811, Decembei 1991 ,rue OPo: teen-3as•soa DOMESTIC RETURN RECEIPT ALUMINUM COMPANY OF AMEFUCA P.O. BOX 576 BADIN, NORTH CAROLiNA 2 9 1993 September 02 AL•S-rl� e . CERTIFIED MAIL RETURN RECEIPT REQUESTED P 833 503 490 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Post Office Box 29535 Raleigh, North Carolina 27626-0535 Attention : Colleen H. Sullins, P.E. Supervisor, Permits and Engineering RE. NPDES PERMIT RENEWAL ISSUES - PERMIT NO. NC0004308 ALUMINUM COMPANY OF AMERICA - BADIN, NC Dear Ms. -Sullins: The Aluminum Company of America (Alcoa) is coming up for renewal of its NPDES permit for the Badin Works facility in Badin, North Carolina (Permit No. NC0004308). The present permit is due to expire o May 31, 1994 making a renewal application due in November 1993. In order for Alcoa to submit a complete and correct renewal application, and for the permit renewal process to proceed as smoothly as possible, Alcoa is requesting a meeting with representatives of the Division of Environmental Management (DEM). At this meeting, Alcoa would provide general information of the Badin Works facility's discharges and would like to discuss issues which may come into play in the permit renewal process or over the life of the future permit. In addition, Alcoa would be interested in any additional information which the DEM could provide to assist Alcoa in preparing is renewal application. In a previous telephone conversation you had indicated that it would be beneficial for the DEM to receive information on the issues prior to the requested meeting. This would enable the DEM to review the issues and have the appropriate personnel at the meeting. The attached pages describe some of the issues which Alcoa would like to discuss. NPDES PERMIT RENEWAL ISSUES Page 2 Alcoa would like to meet at the earliest convenient time. If you have any questions or would like to check on possible dates, please feel free to contact me at (704) 422-5624. Sincerel Hen J. Van der Senior HYdrogeologist file: c:\wp51\water\npdes\nc-dem\newnpdes.dem cc. S . H. Myers L. E. Tate J. D. Morton - Pittsburgh 19 NPDES PERMIT RENEWAL ISSUES Page 3 SETTLEABLE SOLIDS LIMITS The detection limit of for settleable solids is 0.1 ml/1. A real scenario involves the collecting and analysis of two samples in a given month with results of < 0.1 ml/1 and 0.2 ml/1, respectively. Neither o,f these results exceeds the daily maximum limit of 0.2 ml/1. However, the monthly average of these two calculates to < 0.15 ml/l (which can be interpreted as exceeding the monthly average limit of 0.1 ml/1. Alcoa wants to clarify that the above -described issue does not constitute an exceedence of a discharge limit. LOCATION OF OUTFALL 002 The present location of Outfall 002 is subject to being impacted by lake water during high levels in Badin Lake. At this point the main storm sewer leg from the central part of the plant combines with a small storm sewer pipe from the maintenance shop and stores. The smaller pipe contains only steam condensate and stormwater. Alcoa would like to relocate Outfall 002 to the next upstream manhole location in main leg of the storm sewer, approximately 200 feet west of the present location. This would ensure that collectedlsamples are representative 'of the discharge. Planned 1994-95 construction of a emission control system for the carbon baking furnace will require relocation of part of the storm sewer for Outfall 002. The exact relocation has not yet been determined because the equipment layout has not been finalized. While the relocation may not take place until the new permit is in effect, Alcoa wants to address this issue in the permit renewal, if needed. STORM WATER PERMIT APPLICATION Will the individual stormwater permit application for Badin Works, submitted in October 1992, be considered for inclusion in the new NPDES permit. If so, Alcoa would like to discuss what the implications of this will be specific to Badin Works. If not, what does NC DEM envision as the earliest possible date that this issue may be addressed. NORTHWEST VALLEY CREEK Monthly monitoring and quarterly reporting of total cyanide and total fluoride in this discharge has been conducted since August 1990 at the request of the Mooresville Regional Office. The sampling conducted under the stormwater permit application indicated that this discharge could not be claimed as "exclusively containing storm water". Alcoa wants to include this discharge in the renewal application. A Form 1 and 2C were submitted with the stormwater application. pH CONTROL AT BUILDING 016 In order io correct pH exceedences in Outfall 002, Alcoa is in the process of implementing a pH control system for the caustic boiler blowdown'discharging into this outfall. Per discussions with the NPDES PERMIT RENEWAL ISSUES . Page 4 Mooresville Regional Office it is Alcoa's understanding that, rather than doing a separate permit modification to address the pH control system, which would likely not be completed before the submittal of the renewal application, this work can proceed at this time and that the issue will be handled under the permit renewal. REMOVAL OF OUTFALLS 006, 007, 008 These three Outfalls pertain to the High Rock, Tuckertown and Narrows Powerhouses, respectively and were contained on the badin Works NPDES Permit. Individual NPDES Permits have been obtained for each of the Powerhouses. OUTFALL POWERHOUSE CURRENT NPDES PERMIT 006 Tuckertown NC0081949 007 Narrows NC0081957 008 Falls NC0076775 Alcoa is permit as assuming that these three outfalls will removed from the part of the renewal application. REMOVAL_9F OUTFALL 010 The intermittent discharge from Outfall 010 has been halted with the discontinuation of Filter Plant operations. There are no plans to re -start the Filter Plant and the raw water intake line is being removed as this timed. Alcoa will remove and dispose the media from the filter beds and plans to install a drain to prevent accumulation of rain water in the basins. Alcoa considers the inactive filter plant as an area not associated with industrial activity and not requiring a stormwater discharge permit. GROUNDWATER TREATABILITY STUDY DISCHARGE As part of future groundwater remediation under its RCRA Part B Permit wiith EPA Region IV, Alcoa will be conducting treatability studies of various technologies. Alcoa wants to incorporate provisions in the new permit which would allow for expeditious approval of discharge of effluent from these studies through a permitted outfall. This assumes that Alcoa would demonstrate, to the satisfaction of the DEM, that such discharge would not violate effluent limitations imposed on the outfall or applicable water quality standards. USE OF FEDERAL FORMS RATHER THAN "OLD" NRCD FORMS In lieu of the "old NRCD" Forms.1 and 2C, Alcoa plans to use the Federal Forms 1 and 2C for the renewal application. The copies of the old NRCD forms provided by the DEM are illegible and returned herewith. The Federal Forms are legible and much clearer, allowing for easy presentation and review of the required information. TOXICITY REQUIREMENTS Does the DEM anticipate any changes in the present number, frequency or other requirements around toxicity testing for Badin Works as a result of new regulations, guidance, policy, etc. NPDES PERMIT RENEWAL ISSUES Page 5 EFFLUENT DISCHARGE LIMITS / MONITORING REQUIREMENTS Does the DEM anticipate any changes in the present discharge limits, number of parameters to be sampled, sampling frequency or monitoring requirements for Badin Works as a result of new regulations, guidance, policy, etc. Alcoa would like to discuss the necessity and scientific basis for the upstream and downstream monitoring requirements in a dead end prong of Badin Lake. Alcoa would like to discuss the basis for the sampling and analysis requirement for total cyanide while most risk studies (for example, EPA's IRIS database) utilize free cyanide in determining the potential impact of cyanide on receptors. ALUMINIUM COMPANY OF AMER CA P.O. SOX 576 SADIN, NORTH CAROUNA 28009 1992 September 16 ALCOA CERTIFIED MAIL RETURN RECEIPT REQUESTED P 844 036 860 State of North Carolina Department, of Environment, Health and Natural Resources Division of Environmental Management 919 North Main Street Mooresville, North Carolina 28115 Attention: D. Rex Gleason, P.E. RE. RELOCATION OF DOWNSTREAM SAMPLING POINT FOR OUTFALLS 004/005 ALCOA-BADIN WORKS -- NPDES PERMIT NO. NC0004308 Dear Mr. Gleason: With this letter Alcoa is informing you of our intentions to.. relocate the downstream sampling point in Little Mountain Creek ;for ; Outfalls 004 and 005. This sampling point is presently locateckron property of the Stanly County Country Club as shown on the attacKKd : '. figure. P';t The reason for relocating is to avoid interference from the discharge the new Badin Waste Water Treatment Plant (WWTP). This :ter`' discharge will enter Little Mountain Creek approximately 0.25 mile c:75 upstream from the present sampling point (see attached figure).--. Alcoa is planning to relocate the downstream sampling point for Outfalls 004 and 005 to a point approximately 0.1 mile upstream from the discharge point of the new WWTP (see attached figure). Alcoa . plans ... to. start__ using... this__new downstream sampling point effective 1992 November 01. If you have any questions or comments regarding this matter, or would like to view the new sampling point, please feel free to contact me at (704) 422-5624. Sincere He . va •-W 'ey• , P.G. Senior Hydrogeologist cc. C. A. Carter J. D. Morton - Pittsburgh 19 Charles Lowe - NC DEM (Raleigh) file: c:\Iwp51\water\npdes\nc-dem\new004dn.mor ocks NEW WWTP SITE 25' 391 9 tai cr 3917 600 000 FEET EXISTING DOWNSTREAM SAMPLING POINT 391 6 4 7-4- • • • • e 4 if