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HomeMy WebLinkAboutNC0039578_NOV2021LV0781 & NOV2021LV0795 Response_20211029TUCKASEIGEE WATER & SEWER AUTHORITY SERVING 1ACKSON COUNTY ggq7� 1246 West Main Street Sylva, NC 28779 Phone: (828) 586.5189 • Fax: (828) 631.9089 OCT 2 9 2�2� Oct 26th, 2021 NCDEQ/ARO Div. of Water Resources 2090 US 70 Hwy Swannanoa, NC 28778 Subject: Timeline of non-compliance events @ TWSA Plant #1 Permit # NCO039578 Attn: Stephanie Williams Water Quality Regional Operations Section Asheville Regional Office Division of Water Resources, NCDEQ Dear Ms Williams Water Quality Regional Operations Asheville Regional Office The Tuckaseigee Water and Sewer Authority has had several violations of the NPDES permit in recent months. The violations have all been weekly violations of the Fecal Coliform limits of the permit with the exception of a weekly violation of the BOD permitted value in Aug. As noted in NOV-2021-LV-0781 the violations first occurred the week ending Aug. 28. 2021. The following is a summary of the violations that have occurred: Free C12 Chlorine (12-15%) Permit Violation- Fecal Coliform Residual Check Feed Rate (cfu/100m1s) mg/1 gal/hr 8/23 995 0.32 2.6 8/24 6400 0.13 6.3-9.6 8/25 50 0.61 15.0 8/26 345 0.29 15.0-10.2 8/27 286 0.33 10.2 Weekly Geometric Mean 500.5 This institution is an equal opportunity provider and employer. Permit Violation- Fecal Coliform (cfu/100m1s) 8/30 15800 8/31 2300 9/1 6000 9/2 7333 913 610 Weekly Geometric Mean 2050 Free C12 Chlorine (12-15%) Residual Check Feed Rate mg/I gal/hr 0.01 20.0 0.31 20.0 0.02 20.0 0.49 3.0 1.25 3.0 0,47 3.0 Note that the C12 residual check is documented each day at the end of the C12 contact chamber at the time of obtaining the effluent fecal coliform grab sample. This helps with chemical dosage and process control decisions. The chlorine feed rate is documented to show that operators were responding to deteriorating disinfection with higher feed rates. On 9/2 a new shipment of liquid chlorine was delivered which resulted in better disinfection and lower feed rates. Permit Violation- BOD (mg/1) 8/30 174 8/31 11.9 9/1 13.7 9/2 14.7 9/3 14.5 Weekly Avg. 45.8 There is not a valid reason for the high bod value on the 30th and it is considered to be an anomaly, possibly caused by elevated ammonia nitrogen levels resulting in an unusually high oxygen demand. It is noted that TSS in this sample were only 4.7 mg/l. These violations resulted from two different factors. A breakdown of the dryer used to process sludge occurred June 16`h, 2021. The parts to repair the dryer were to arrive within 10 days but were not received until the 23`d of August. These 68 days of an inability to move sludge from the process at the facility resulted in high levels of sludge retained in the system. These high levels caused inefficient settling in the SBR s resulting in solids carryover into the effluent. This condition makes it much more difficult to disinfect. It should be noted that the TWSA Plant #1 treats sludge from the other three Authority owned facilities as well as the septage that is generated by residences in Jackson Co. and that is hauled to the TWSA #1 facility by private septage haulers. The residuals generated by these other sources were accommodated at the TWSA Plant #I during the dryer down time, resulting in no non-compliance conditions at the other facilities owned by the Authority and no work stoppage of private haulers. The second factor leading to non-compliance was a steady weakening of the strength of the liquid chlorine stored onsite and a delay in getting a new shipment of chemical. These delays were attributed by the chemical supplier to a lack of product and a lack of drivers to deliver product. The facility was relatively stable and compliant after the first week of Sept. 2021 until the first week of Oct when evidence that the strength of the chlorine shipment received on 9/2 was beginning to wane. Operators once again began to raise feed rates in an effort to maintain compliance. Free C12 Chlorine (12-15%) Permit Violation- Fecal Coliform Residual Check Feed Rate (cfu/100mis) mg/1 gal/hr 10/4 10300 0.26 5.0>10.4>15.0 10/5 613 0.69 15.0>25.0>30.0 10/6 6000 0.25 30.0 10/7 10600 0.27 30.0 10/8* 116 1.48 3.0 10/9 _ 270 1,17 3.0 Weekly Geometric Mean 1525 A chlorine shipment was once again delayed due to the chlorine production facility being shut down for scheduled maintenance. The TWSA was forced to obtain 375 gal totes of liquid chlorine from another supplier. The chlorine from these totes was fed to the influent to the chlorine contact chambers starting on 10/8. This resulted in a downward trend to coliform numbers but a high residual had to be maintained to obtain relatively low numbers. During this same time period 10/4-10/9, SBR #1 had to be taken off line on two separate occasions to allow it to regain an appropriate population of bacteria. Mixed liquor in the SBR was dark and black without a good healthy brown color. After 24 hours of aeration the basin was again brought online only to have to again be sidelined and aerated for an additional 24 hrs. No cause was able to be determined as to why the bacteria population died. With the one SBR sidelined the second SBR had to operate in a filled settle and decant mode which did not have the water clarity that two SBR's would have had. This decreased clarity did not appreciably effect BOD or TSS numbers but did make it more difficult to obtain adequate disinfection.. As of the 22"d of Oct., both SBRs are operating normally, water quality and clarity are good and all parameters are well within permitted values. Free C12 Chlorine (12-15%) Fecal Coliform Residual Check Feed Rate (cfu/100mis) mg/1 gal/hr 10/11 4200* 1.21 3.2 10/12 29 1.65 3.2>5.1 10/13 39 0.62 5.1 10/14 52 > 2.0 5.1>7.5 10/15 _ _ 67 1.37 7.5>5.0 Weekly Geometric Mean: III * There was no reasonable explanation determined for having a 4200 cfu count on a sample that had a free C12 check before de -chlorination of 1.21 mg/l. Fecal Coliform (cfu/100mis) Free C12 Residual Check mg/I Chlorine (12-15%) Feed Rate gal/hr 10/18 65 1.25 5.0 10/19 13 1.22 5.0 10/20 12 1.03 5.0 10/21 4 1.19 5.0 10/22 22 1.18 5.0>4.0 Weekly Geometric Mean: 15 Summary- Non-compliance at the facility has been largely related to Fecal Coliform. The sludge dryer being down for repair for an extended period of time contributed greatly to the problem. Supply chain logistics and shelf life problems with liquid chlorine caused conditions that led to non-compliance. A soured/malfunctioning SBR happened at a time when normal disinfection was already in jeopardy and resulted in a lower level of disinfection than normal. The TWSA staff worked longer and additional hours in an effort to maintain compliance but we were unfortunately unsuccessful. The facility did not become non -compliant "overnight" and even after repairs were made to the dryer it took some time to achieve the correct population and makeup of bacteria to return both SBRs to compliant levels. I hope the above documentation of events leading to violations of the permit is understandable and sufficient. I regret the violations of the permit and be assured that my staff and myself have done all we can to achieve and maintain compliance. Please contact me with any questions or comments. Sincerely, Stan Bryson Wastewater Plant Operations Superintendent Tuckaseigee Water and Sewer Authority xc: Mr Daniel Manring, F.,xecutive Director, TWSA