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HomeMy WebLinkAboutNC0026921_Inspection_20000309L,UYV i.VUJ'J NORTH CAROLINA DEPARTMENT OF3/4 ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY FAYETTEVILLE REGIONAL OFFICE March 9, 2000 The Honorable Tim Parnell Mayor, Town of Parkton PO Box 55 Parkton, NC 28371 SUBJECT: Compliance Evaluation Inspection Town of Parkton Wastewater Treatment Plant NPDES Permit No. NC0026921 Robeson County Dear Mr. Parnell: Enclosed is a copy of the Compliance Evaluation Inspection conducted February 22, 2000. As part of the inspection a tour of the Wastewater Treatment Plant was conducted. All observations and recommendations are in Part D. Summary of Findings/Comments .of this inspection report. The priority of all wastewater treatment facilities should be complete compliance with the NPDES permit which will ensure the best quality effluent discharged to our receiving streams. Please review the attached report. If you or your staff have any questions do not hesitate to contact me at 910-486-1541. /bsh Enclosures Sincerely, r. I✓-j ,42 r'��ery Belinda S. Henson Environmental Chemist 0 225 GREEN STREET, SUITE 714 / SYSTEL BLD. FAYETTEVILLE, NORTH CAROLINA 28301-5043 PHONE 910-436-1541 FAX 910-436-0707 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/1O% POST -CONSUMER PAPER NPDES COMPLIANCE INSPECTION REPORT North Carolina Division of Water Quality Fayetteville Regional Office Section A. National Data System Coding Transaction Code: N NPDES NO. NC0026921 Date: 000222 Inspection Type: C Inspector: S Facility Type: 1 Reserved: Facility Evaluation Rating: 4 BI: N QA: N Reserved. Section Facility Data Name and Location of Facility Inspected: Town of Parkton WWTP Entry Time: 1:45pm Permit Effective Date: 000101 Exit Time/Date: 4:30pm/000222 Permit Expiration Date: 040731 Name(s), Title(s) of On -Site Representative(s): Leonard Green (Certified Grade IV Operator) - "ORC" Roy Lowder (Certified Grade I Operator) Phone Number(s): (910) 858-3360 Name, Title. and Address of Responsible Official Mr. Tim Parnell, Mayor PO Box 55 Parkton, NC 28371 Contacted: no Section C. Areas Evaluated During Inspection S = Satisfactory, M = Marginal, U = Unsatisfactory, N = Not Evaluated, N/A = Not Applicable Permit: S Records/Reports: S Facility Site Review: S Flow Measurement: S Laboratory: S Effluent/Receiving Waters:: S . . Pretreatment: N/A Compliance Schedule: N/A Self -Monitoring Program: S . ..Operation & Maintenance: S Sludge Disposal: S Other: • Section D: Summary of_Findings/Comments: 1. The manual bar screen was operational. All screenings are disposed of through the county landfill monthly. 2. The removal of sand from the oxidation ditches was completed since the last inspection dated July 9, 1999. The sand was dried on the drying beds and disposed of through the county landfill. 3. The rotor in oxidation ditch #1 appeared to be operational. In oxidation ditch #2, the rotor was not operational. As communicated by the "ORC" repairs are in the process of being completed. Catwalks, railings and power box covers located at the oxidation ditches appeared to have worn paint from the surface of the metal. Painting of these surfaces are needed at this time. 4. Clarifier #1 was operational with some pin floc floating over the weirs but not excessively. Clarifier #2 was not operating due to oxidation ditch #2 not in operation. A usable sludge judge was not on site at the time of the. inspection. A strong recommendation from our office is to purchase a • sludge judge immediately to assist in operations of this facility Catwalks and railings appeared to have worn paint on the surface. Repairs should be completed in the near future before major repairs are necessary. 5. The chlorine contact tank appeared to have some floatable debris but not excessive. The floatables are removed with a net daily and properly disposed of. 6. The effluent appeared to be visably free of solids. 7. The effluent outfall has not been located by facility staff. A suggestion was made to review "As Built" engineering drawings to assist in location. All facilities should be able to inspect their outfalls from time to time. 8. The sludge digester has not been used in years as communicated by facility staff. The four sand drying beds did not appear to have any sludge in them. Some vegetative growth appeared to be in the drying beds. All vegetative growth should be removed to enhance sludge drying when applied to the beds. Sludge is not normally wasted from the clarifiers but recirculated into the oxidation ditch for treatment again. 9. This facility has backup power when needed. Generator operation is recorded in a log book located in the panel door. The tank which contains diesel fuel used to power the generator has been placed in a new support brace which appears to be much safer than the previous one. The tank appeared to have many areas where the paint has worn from the surface. Painting of these surfaces could eliminate major repairs in the future. 10. Maintenance records were not available at the time of the inspection Maintenance and operational records should be maintained to assist in proper operation of the facility to ensure NPDES permit compliance, 11. The effluent flow meter was calibrated February 7, 2000 by "Carolina Technical Services, Inc." It is advisable that the flow meter calibration document contain the % error before and after calibration in the future by the technician. 12. The NPDES permit was available upon request. -continued- 13. The following NPDES permit required parameters are analyzed by facility staff: pH, Temperature, Dissolved Oxygen and Chlorine Residual. All other parameters are analyzed by "The Best Lab (TBL)" formally Test America. 14. Laboratory records were reviewed for the months June through October 1999 and compared to Discharge Monitoring Reports (DMR). All reviewed records appeared to be accurate. 15. A compliance evaluation analysis report for the period January through December 1999 revealed the following violations: January - Toxicity (monthly violation) February - Flow (monthly violation) March - Fecal Coliform (monthly violation) May - TSS (monthly violation) July - Toxicity (monthly violation) September - Flow, Ammonia, & Fecal Coliform (monthly violation) October - Flow, Fecal Coliform & Toxicity (monthly violation) November - Fecal Coliform (monthly violation) December - Fecal Coliform (monthly violation). 16. The following Notice of Violations were sent to this facility, from our office: January - 2 Fecal Coliform ( weekly violations), Toxicity (monthly violation) February - 2 Fecal Coliform (weekly violations), Flow (daily violation) March - 4 Fecal Coliform ( weekly violation) & 1 Fecal Coliforr (monthly violation) June - Fecal Coliform (weekly violation) July - Toxicity (monthly violation) August - 3 Fecal Coliform (weekly violations) 17. As a reminder as'per our Administrative Code Section: 15A NCAC 2B .0506(b)(3)(F)(i)-the date on which collection of composite, samples is commenced or data shall be entered onto the monitoring report form on the date that has the greater number of hours in it. The following examples will assist you in understanding the reporting date: A. If the composite sample is started on Tuesday, March 7, 2000 at 9:OOAM and the sample is withdrawn from the composite sampler on Wednesday; March 8, 2000 at 9:OOAM; the day with the greater number of hours in it is Tuesday, March 7, 2000. B. If the composite sample is started on Tuesday, March 7, 2000 at 6:OOPM and the sample is withdrawn from the composite sampler on Wednesday, March 8, 2000 at 6:OOPM; the day with the greater number of hours in it is Wednesday, March 8, 2000. • - ' Name and Signature of Inspector Agency/Office/Telephone Date Belinda S. Henson —13zINYI. c/41.--)-1 (/'61-"`D DENR/Fayetteville/(910)486-1541 3- 5- Name and Signature of Reviewer Agency/Office/Telephone Paul Action Taken DENR/Fayetteville/(910)486-1541 )5 Regulatory Office Use Only Compliance Status _Noncompliance Compliance Date Date) Section D: Summary of Findings/Comments Brief Facility Description: Town of Parkton WWTP operates an existing 0.2 NLGD WWTP with the following components: manual bar screen, two oxidation ditches operated in parallel treatment trains, two clarifiers, step down post aeration, post chlorination, sludge digester with sludge drying beds. FACILITY SITE REVIEW Yes No N/A 1. Treatment units properly operated and maintained. Pt v-o 4-or, cf i1c h No N/A 2. Standby power or other equivalent provision provided. No N/A 3. Adequate alarm system for power or equipment failure available. 4. Sludge disposal procedures appropriate: es> No N/A a. Disposal of sludge according to regulations , es No N/A b. State approval for sludge disposal received. Yes N/A 5 All treatment units other than backup units in service. CM') No N/A 6. Sufficient sludge disposed of to. maintain treatment process equilibrium. ED No N/A 7. Adequate number of qualified operators on staff. No N/A 8. Established procedures available for training new employees. Yes No N/A 9. Adequate spare parts and supplies inventory maintained. No N/A 10. a. Hydraulic overflows and/or organic overloads experienced 0i < i 115 %i e c y �� Yes (Vb> N/A b. Untreated bypass discharge occurs during power failure Yes 7P N/A c. Untreated overflows occurred since last inspection. . No N/A 11. Plant has general safety structures such as rails around or covers over tanks, pits, or wells. CED No N/A 12. Plant is generally clean, free from open trash areas. -aes� No N/A Yes No (; Yes go N/A es No N/A Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No N/A No N/A No A-2s No No No No No No No No No No No No No No No No No Yes No Yes Yes Yes Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A UA N/A N/A N/A N/A N/A N/A N/A No N/A No N/A No N/A No N/A Paget 13. Screening: a. Manual b. Mechanical c. Buildup of debris d. Screenings properly disposed of. 14. Grit Removal: a. Excessive organic content in the grit chamber b. Excessive odors c. Grit properly disposed of. 15. Primary clarifier: a. Excessive gas bubbles b. Black and odorous wastewater c. Poor suspended solids removed d. Excessive buildup of solids in center well of circular clarifier e. Weirs level ( f Weir blockage g. Evidence of short circuiting h. Lack of adequate scum removal i. Excessive floating sludge j. Broken sludge scraper. 16. Trickling Filter: a. Trickling filter ponding(indicating clogged media) b. Leak at center column of trickling filter's distribution arms c. Uneven distribution of flow on trickling filter surface d. Uneven or discolored growth e. Excessive sloughing of growth f. Odor g. Clogging of trickling filter's distribution arm orifices h. Filter flies, worms, or snails. 17. Rotating Biological Contactors (RBC): Development of white biomass on rotating biological contactor media Excessive sloughing of growth Excessive breakage of rotating disks or shafts in RBC units Excessive breakage of paddles on brush aerators Shaft, bearing, drive gear, or motor failure on disk or brush aerators. a. b. c. d. e. Yes I�Too) N/A Yes No Yes lo; N/A Yes NO) N/A Yes CNo) N/A Yes No U9? Yes No CN7 Yes No Yes No N/A Yes No N/A Yes No N/A Yes ITN/A Yes CNA N/A Yes N/A Yes (goi N/A Yes No N/A es No N/A Yes (N'T N/A Yes 10 N/A Yes No N/A Yes No N/A Yes No LN Yes No .N/A Yes No N/A' Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes (S5 N/A Yes Naz N/A Yes N/A Yes No N/A es — No N/A es 7 No N/A Yes I<lo3 N/A 18. Activated Sludge Basins/Oxidation Ditches: 31. a. Dead spots b. Failure of surface aerators c. Air rising in clumps, d. Dark foam or bad color e. Thick billows of white, sudsy foam f. Air rising unevenly Excessive air leaks in compressed air piping. g. Page 3 19. Stabilization Ponds/Lagoons: a. Excessive weeds including duckweed in stabilization ponds b. Dead fish or aquatic organisms c. Buildup of solids around influent pipe d. Excessive scum on surface. 20. Secondary Clarifier: Excessive gas bubbles on surface Unlevel overflow weirs Weir blockage Evidence of short circuiting Excessive buildup of solids in center well of circular clarifier Pin floc in overflow Ineffective scum rake Floating sludge on surface Excessive high sludge blanket °out ci' l '4- c{f h : e Clogged sludge withdrawal ports on secondary clarifier. 21. a. b. c. d. e. f. g• h. j. Filtration: a. b. c. d. e. f. Filter surface clogging Short filter run Gravel displacement of filter media Loss of filter media during backwashing Recycled filter backwash water in excess of 5 percent Formation of mudballs in filter media. 22. Chlorination Unit: a. Sludge buildup in contact chamber b. Gas bubbles c. Floating scum and/or solids d. Inadequate ventilation of chlorine feeding room and storage area e. NIOSH-approved 30 minute air pack -(: ; z ck e c, ; ` —e rrt f. All standing chlorine cylinders chained in place g. All personnel trained in the use of chlorine h. Improper chlorine feed, storage, and reserve supply. cc,ac Vl 0'4- Ut•t'E2%Thc /ice Yes To `.(A) 23. Ultraviolet radiation disinfection present and in use. Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No N/A N/A N/A N/A N/A N/A N/A Yes No N/A es No N/A Yes fro N/A Yes (KO N/A Yes No N/A No N/A Yes N/A Yes No ( 7 Yes No N/A Yes No N/A Yes No N/A Yes No Yes; No N/A Yes No N/A Page 4 24. Dechlorination: a. Improper storage of sulfur dioxide cylinders b. Inadequate ventilation of sulfur dioxide feeding room c. Automatic sulfur dioxide feed or feedback control not operating properly. 25. Aerobic Digester: a. Excessive foaming in tank b. Noxious odor c. Mechanical aeration failure d. Clogging of diffusers. J 26. Anaerobic Digester: a. Floating cover tilting b. Gas burner inoperative c. Supernatant has a sour odor. 27. Sludge Drying and/or disposal: a. Poor sludge distribution on drying beds b. Vegetation in drying beds, c. Dry sludge remaining in drying beds d. Dry sludge stored on site e. Filtrate from sludge drying beds returned to front of plant f. Approved disposal site for the sludge. g. Sludge land applied. 28. Filter Press: a. High level of solids in filtrate from filter presses or vacuum filters b. Thin filter cake caused by poor dewatering c. Sludge buildup on belts and/or rollers of filter press d. Excessive moisture in belt filter press sludge cake: 29. Polishing Ponds or Tanks: Objectionable odor, excessive foam, floating solids, or oil sheens on water surface Solids or scum accumulations in tank or at side of pond Evidence of bypassed polishing ponds or tanks because of low capacity. a. b. c. CY& No N/A des: No N/A Le No N/A Page 5 30. Plant Effluent: Yes LNG N/A a. Excessive suspended solids, turbidity, foam, grease, scum; color, and other macroscopic particulate matter present 1 Yes (NM') N/A b. Potential toxicity (dead fish, dead plant at discharge) Yes Q N/A c. Outfall discharge line easily accessible. t=a t; l `1 e<< vl"' c _i f L' 4c_ ►' 31. Flow Measurement: Yes CND N/A a. Improper placement of flow measurement device Yes C N/A b. Flow totalizer not calibrated Yes CND• N/A c. Buildup of solids in flume or weir Yes a)) N/A d. Broken or cracked flume or weir Yes No ITT% e. Improperly functioning magnetic flowmeter Yes N/A f. Clogged or broken stilling wells Yes go N/A g. Weir plate edge corroded or damaged Yes o N/A h. System not capable of measuring maximum flow Yes <N N/A i. Flow measurement error greater than +/- 10%. 32. Sampling: a. Sampling and analysis completed on parameters specified by permit b. Samples refrigerated during compositing Te.t c. Composite sample temperatures maintained at less than or equal to 4 degrees Celsius during sampling No N/A d. Contract laboratory used for sample analysis. RECORDKEEPING AND REPORTING No N/A 1. -Records and reports maintained as required by permit. (Yes) No N/A 2. All required information available, complete, and current. es No N/A 3. Records maintained for 3 years and all sludge records maintained for 5 years. es -)No N/A 4. Analytical results consistent with data'reported on DMRs. 5. Sampling and analyses data adequate and include: es No N/A a. Dates, times, and location of sampling r jJ) No N/A b. Name of individual performing sampling Yes No N/A c. Results of analyses and calibration - ()Lep No N/A d. Dates of analyses 'e No N/A e. Name of person performing analyses. es No N/A Yes No N/A Yes (N6';N/A Yes (N� N/A Yes Vo) N/A Yes (KO) N/A Yes No N/A Page, 6 6. Monitoring records adequate and include: a. Monitoring charts kept for 3 years b. Flowmeter.calibration records kept for 3 years. 7. Laboratory equipment calibration and maintenance records adequate. 8. Plant records adequate and include: a. O & M Manual b. "As -built" engineering drawings c. Schedules and dates of equipment maintenance repairs d. Equipment data cards. Yes No N/A) 9. Permittee is meeting compliance schedule. Tcs No N/A 10. DMRs complete and include all NPDES permit required parameters. Leg) No N/A 11. ORC visitation logs available and current. Les) No N/A 12. ORC certified at a level equal to or greater than the classification of • the wastewater facility. Y No N/A �e9 No N/A Revised 10/1/99 by Belinda Henson 13. Current copy of the complete NPDES permit on site. 14. Facility description verified as contained in NPDES permit. INSPECTION REPORT UPDATE OPTION: TRX: 5IF KEY: NC0026921INSCEI 000222 SYSMSG: *** DATA ADDED SUCCESSFULLY *** PERMIT--- NC0026921 REG/COUNTY-- 06 ROBESON FACILITY-- PARKTON, TOWN - WWTP LOC-- PARKTON INS TYPE CEI NEXT PLANNED INSPECTION INSPECTED BY: DATE: 000222 HSB REPORT INSPECTION DMR RESPONSE RECEIVED DATE STATUS STATUS DUE DATE DATE 000309 C C COMMENTS: