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HomeMy WebLinkAboutWQ0002431_Facility FilesROY COOPER Governor MICHAEL S. REGAN Secretory S. JAY ZIMMERMAN Director June 1, 2017 Lee Huffman Huffman Finishing Inc PO Box 170 Granite Falls, NC 28630-0170 SUBJECT: Annual Report (2016) Review Inspection Huffman Finishing Co-WWTP/A S Permit No: WQ0002431 Caldwell County Dear Mr. Huffman: Enclosed please find a copy of the Annual Report Review Inspection form from the inspection conducted on 5/30/2017. The facility was found to be in compliance with permit WQ0002431. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 828-296-4500. Sincerely, ��1 P� Beverly Price Environmental Senior Specialist Enclosure: Inspection Report cc: MSC 1617-Central Files -Basement iTfelFi__�le G:\WR\WQ\Caldwell\Wastewater\Non-discharge\Huffman Finishing Company, Inc\CEI17.2016 AR Review.doex �Nothmg Gompares�%.�; = State of North Carolina I Eaviroamental Quality I Water Resources 2090 U.S. Highway 70 Swannanoa, NC 28778 828 296 4500 Compliance Inspection Report Permit: WQ0002431 Effective: 05/01/16 Expiration: 01/31/20 Owner: Huffman Finishing Inc SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWlP/A S County: Caldwell PO Box 170 Region: Asheville Granite Falls NC 286300170 Contact Person: A W Huffman Title: Manager/Owner Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. System Classifications: LA, Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): 24 hour contact name Lee T Huffman Related Permits: Inspection Date: 05/30/2017 Entry Time: 11:30AM Primary Inspector: Beverly Price BP Secondary Inspector(s): Reason for Inspection: Routine Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: Compliant Not Compliant Question Areas: I Miscellaneous Questions (See attachment summary) 828-396-1741 Exit Time: 12:OOPM Phone: 828-296-4500 Inspection Type: Annual Report Review Page: 1 permit W00002431 Owner- Facility: Huffman Finishing Inn Inspection Date: 05130/2017 Inspection Type: Annual Report Review Reason for Visit: Routine Inspection Summary: The 2016 Annual Residuals Report review was conducted by Beverly Price of the Asheville Regional Office. There were no land applications in 2016. Solids are being stored on site until they have enough to warrant land application. Page: 2 j6P q/23%/5- Annual Report Review SOP Class B Land Application Reporting Period: I/I %1'{ - /'V3t�/V Permit Details: 149-4'v '% Ci ni 51 ;115 W Q Oma �f3 f Is 503? N o Class A or B? 3 Maximum Dry Tons Per Year: 31 Number of acres permitted: 6-7, 7 Number of fields in permit: 4 Counties that land is permitted for: cnL tdw e-1 I Monitoring Frequency for TCLP: 4vi uA-I Monitoring Frequency for Residuals Analysis: An n v Monitoring Frequency for Pathogen & Vector Attraction Reduction: Ar%AL4 I Groundwater monitoring: N/A: . Annual Land Application Certification Form Was a certification form submitted? y 5 Was land application conducted during the reported year? y --v How many dry tons and dry tons per acre were applied? *. G4 D 7' Were the applications within the permitted amount? y�-s Verify PAN if more than 10 tons/acre? Did it indicate compliance? yzS Was it signed by the appropriate people? V 4- S 2. Monitoring • Were the analyses conducted at the required frequency? (' S Was an analyses taken for each source that was land applied? yt X Were the metals analyses reported on the Residual Sampling Summary Form? yes Were the results reported in mg/kg? 2S Were the pH's 6.0 or greater for each residual sample? VP-5 Were the heavy metals within ceiling concentration permit limits? i.S Were the lab analyses attached? 1,0-5 Were all the required parameters tesjed? y,9-r Was TCLP analysis conducted? Yz Were the TLCP contaminants within regulatory limits? y z S Was a corrosivity, ignitability, and reactivity analysis conducted? y 0-S . Field Summary Were the land application events recorded on the Field -Summary FormsN.2-5=---- - How many fields were applied on this year? I Was a Field Summary Form submitted for each field? y Were all the residuals applied to permitted land?yam Were all the residuals applied from permitted sources?yam Were the field loading rates for each metal and PAN calculated (year to date)? y e S Were the cumulative pollutant loading rates calculated?y -e-s Were the calculations correct? Y O r Were the PAN loading rates within permit limits? yr.S Were the heavy metal cumulative pollutant loading rates within permit limits? v es Were the residuals applied on a suitable crop?y c 5 I Were the applications conducted during the crop's growing season? qf_5 Were the Field Summary Forms complete? 4 e Was lime application on Field Summary Form? o lime applied. 4. Pathogen and Vector Attraction Reduction • Was a signed copy of the Pathos and Vector Attraction Reduction Form submitted? �eS L4n� qoP� e^ Did the form indicate the period of coverage, the residual crs, and the pathogen reduction a, o1 �i o� S qKl , alternative and the vegor attraction reduction option t�d? N V Was the appropriate documentation to show pathogen and'vector attraction reduction included in the report?✓ • Was pathogen and vector attrµaction reduction demonstrated according to 40 CFR Part 503? Class B Pathogen Review Alternative I — Fecal Coliform Density Was the sampling conducted at the required frequency?y�S Were seven samples taken? ya-s ` Was the geometric mean calculated and done correctly? Y� S Did the results show compliance (less than either 2,000,000 MPN/gram of total solids or 2,000,000 Colony Forming Units/gram of total solids)? Y-Q-5 Alternative 2 —Use of Process to Significantly Reduce Pathogens (one of five) • Was the sampling conducted at the required frequency? 1. Aerobic Digestion Was it an aerobic process (Inspection)? Were logs submitted showing time and temperature? Were temperatures within range for complete time period? Was the time and temperature between 40 days at 200C (68°F) and 60 days at 15°C (59°F)? 2. Air Drying Were the residuals on sand beds or pave or unpaved basins for three months? Was the ambient temperature above 0°C (32°F) for two months? Were the residuals partially digested? Were residuals exposed to atmosphere during two months above 0°C (not snow covered)? 3. Anaerobic Digestion Was it an anaerobic process (Inspection)? -Were logs submitted showing time and temperature? • Were temperatures within range for complete time period? • Was the time and temperature between 15 days at 35°C (95T) to 55°C (13IT) and 60 days at 20°C (68°F)? 4. Composting (usually will be Class A when composting is used) Was it a composting procedure (not natural decay under uncontrolled conditions)? Were logs submitted showing time and temperature? Was the temperature raised to 40 5. Lime Stabilization • Was alkaline material added to residuals a form of lime (hydrated lime, quicklime, lime containing kiln dust or fly ash)? Were logs submitted showing time and temperature? Was the pH raised to 12 after two hours of contact? Were logs submitted showing time and pH? Was temperature corrected to 25°C (77°F)? Alternative 3 — Use of Processes Equivalent to RSRP (Not commonly use. See White House Manual page 100-103, tables 11-1 and 11-2.) Vector Attraction Reduction Review Nlar • Was the sampling conducted at the required frequency? Option 1 — 38% Volatile Solids Reduction Was there 38% reduction? Were lab sheets/calculations in report? Was the reduction on volatile solids (not total solids)? Were the samples taken at beginning of digestion process and before application (hnspection)? • Were calculations correct? Option 2 — 40-Day Bench Scale Test Were residuals from anaerobically digested treatment (Inspection)? Were residuals anaerobically digested in lab? Was the test run for 40 days? Was the test done between 30°C (86°F) and 37°C (99°F)? Was the reduction of on volatile solids (not total solids)? Was the reduction less than 17%? Were lab sheets/calculations in report? Were calculations correct? Option 3 — 30-Day Bench Scale Test Were residuals from aerobically digested treatment (Inspection)? Were residuals aerobically digested in lab? Were residuals 2% or less total solids? If not 2% total solids, was the test ran on a sample diluted to 2% with unchlorinated effluent? Was the test run for 30 days? Was the test done at 20°C (68°F)? Was the reduction of on volatile solids (not total solids)? Was the reduction less than 15%? Were lab sheets/calculations in report? Were calculations correct? Option 4 — Specific Oxygen Uptake Rate(SOUR) Were residuals form aerobically digested treatment (Inspection)? Were residuals 2% or less total solids (dry weight basis) (not diluted)? Was the test done between 10°C (50°F) and 30°C (86°F)? Was the temperature corrected to 200C (680F)? Was the SOUR equal to or less than 1.5 mg of oxygen per hour per gram of total residual solids (dry weight basis)? Was the sampling holding time two hours? Was the test started within 15 minutes of sampling or aeration maintained? Option 5 — 14-Day Aerobic Process Were the residuals from aerobically digested treatment (Inspection)? Were the residuals treated for 14 days? Was the residuals temperature higher than 40°C (104°F) for a 14-day period? Was the average residuals temperature higher than 45°C (113°F)? Option 6 — Alkaline Stabilization Was the pH of the residuals raised to 12 or higher by the addition of alkali? Did the pH of residuals remain at 12 or higher for two hours without the addition of more alkali? Did the pH of residuals remain at 11.5 or higher for an additional twenty-two hours without the addition of more alkali? • Was the pH corrected to 25°C (77°F)? Option 7 — Drying of Stabilized Residuals Does the residuals contain any unstabilized residuals? Were the residuals mixed with any other materials? Were the residuals dried up to 75% total solids? Option 8 — Drying of Unstabilized Residuals Were the residuals mixed with any other materials? Were the residuals dried to 90% total solids? Option 9 —Injection • Was there any significant amount of residuals on land surface one hour after injection (Inspection)? Was injection done on pasture or hay field? Was injection done at time that crop was growing? If Class A with respect to pathogen, were residuals injected with eight hours after discharge from pathogen treatment? . Soil Tests Was a Standard Soil Fertility Analysis conducted for each application field? �� S Were the soil pH's 6.0 or greater for each application field? y S If no, was lime applied to those fields? Were the copper and zinc indexes in the soil less than 2000 for each application. field? y of Was sodium less than 0.5 meq/100 cmA3? y� S Was the exchangeable sodium percentage (ESP) less than 15%?1 ey 6.General Was the report in the proper format? yr- s Was the annual report complete. v Was the report submitted on time? Y25 Price, Bev From: Hardee, Ed Sent: Tuesday, October 13, 2015 9:47 AM To: bbranch@branchrs.com Cc: Price, Bev; Mcdaniel, Chonticha Subject: RE: RE: 2014 Annual report for Huffman finishing WQ0002431 The Instructions for forms PVRT 503 an PVRT 02T now has statement below "The person responsible for land application to this field and the preparer (if different from the Applier) must sign this form." I am open to change to clarify instructions. I have some language below, feel free to make changes. For Form PVRT 503 The preparer must sign this form to certify pathogen requirements are met. If one of the vector attraction reduction requirements in §503.33(b)(1) through (b)(8) are met the preparer must also certify. If vector attraction reduction requirement in §503.33(b)(9) or (b)(10) are met the Applier must also sign the form. For Form PVRT 02TThe preparer must sign this form to certify pathogen requirements are met. If one of the vector attraction reduction requirements in 15A NCAC 02T.1107(a)(1) through (a)(8) are met the preparer must also certify. If vector attraction reduction requirement in 15A NCAC 02T.1107 (a)(9) or (a)(10) are met the Applier must also sign the form. Ed Hardee Division of Water Resources Water Quality Permitting Section, Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 807-6319 DISCLAIMER: Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. From: bbranch@branchrs.com (mailto:bbranch@branchrs.com) Sent: Tuesday, October 13, 2015 8:57 AM To: Hardee, Ed <ed.hardee@ncdenr.gov> Cc: Price, Bev <bev.price@ncdenr.gov>; Mcdaniel, Chonticha <chonticha.mcdaniel@ncdenr.gov> Subject: Re: RE: 2014 Annual report for Huffman finishing WQ0002431 All, The instructions for completing the forms were changed in 2014 to indicate the land applied should always sign that form. The instructions should change to reflect that the Preparer sign off on "process" systems (options 1 - 8) and the land applied sign off on injection or incorporation (options 9 - 10). Also since the permit required only pathogen reduction, no vector attraction reduction was required by permit. I understand Bev's question, now that I looked back at the instructions. 1:31c Sent frbm myMail app for Android Tuesday, 13 October 2015, 08:32AM -04:00 from "Hardee, Ed <ed.hardee(.@ncdenr.aov>: In my opinion the 503 regulations state that if vector attraction methods 1 through 8 are used the person who prepares the sludge certifies the requirements are met. If vector attraction methods 9 or 10 (injection or incorporation) are used the person who applies the sludge certifies the requirements are met. The applier does certify management practices and site restrictions are met (Field summary form certification). See below. 40CFR 503.17 has the fowling information on reporting. (4) If the pollutant concentrations in §503.13 b _(3and the Class,B pathogen requirements in §503.32(b), are met when bulk sewage sludge is applied to agricultural land, forest, a public contact site, or a reclamation site: (ii The person who prepares the bulk sewage sludge shall develop the following information and shall retain the information for five years (A) The concentration of each pollutant listed in Table 3 of §503.13 in the bulk sewage sludge. (B) The following certification statement: under penalty of law.. that the information that will be used to determine compliance with the requirements in'§503.32(b) and the Hector attraction reduction requirement in (insert one of I was prepared under my direction and supervision in accordance with the system designed to ensure the qualified personnel properly gather and evaluate this information. I am aware that there are significant penalties. for false certification including the possibility of fine and imprisonment. (C) A description of how the Class B pathogen requirements in §503.32(b) are met. one of the vector person five A) The following certification statement: I certify, under penalty of law, that the information that will be used to determine compliance with the management practices in §501.14. the site restrictions in §503.32(b)(5), and the vector attraction reduction ent in (insert either§503.33(b)(9) or (b)(10) if one of those requirements is met) was on which bulk sewage sludge is applied under my direction and supervision in accor system designed to ensure that qualified personnel properly gather and evaluate this_itiformationJ I am aware that there are significant penalties for false certification including the possibility of fine and imprisonment. (B) A description of how the management practices in §503.14 are met for each site on which bulk sewage sludge is applied. (C) A description of how the site restrictions in §503.32(b)(5) are met for each site on which bulk sewage sludge is applied. (D) When the vector attraction reduction requirement in either §503.33 (b)(9) or (b)(10) is met, a description of how the vector attraction reduction requirement is met. (E) The date bulk sewage sludge is applied to each site. Ed Hardee Division of Water Resources Water Quality Permitting Section, Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 807-6319 DISCLAIMER: Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. From: Mcdaniel, Chonticha Sent: Monday, October 12, 2015 10:07 AM To: Hardee, Ed <ed.hardee@ncdenr.Qov> Subject: FW: 2014 Annual report for Huffman finishing WQ0002431 Ed, Since you are back in the office, please see Bob's email below. I'll let you make a call on this with Bev. Thank you! Chonticha McDaniel, NCDENR-DWR, Non -Discharge Permitting Unit 3 1617 Mail Service Center, Raleigh, NC 27699-1617 Phone: (919) 807-6337 Fax: (919) 807-6496 http://nortal.ncdenr.or Wweb/wq DISCLALVER: Entail correspondence to and fi•oin this address is subject to the North Carolina Public Records Law and Wray be disclosed to third parties unless the content is exempt by statute or other regulation. From: Bob Branch [mailto:bbranch@branchrs.com] Sent: Thursday, October 01, 2015 5:45 PM To: Mcdaniel, Chonticha <chonticha.mcdaniel aancdenr.aov>; Price, Bev <bev.price(a ncdenr.gov> Cc: Huffhoslth <huffhoslth@aol.com> Subject: 2014 Annual report for Huffman finishing WQ0002431 Chonticha and Bev, On November 10 and 11, 2014 Huffman Finishing made applications in accordance with the permit listed above. The issue data of that permit was May 30, 2006. The permit at the time of application required that pathogen be monitored but did not specify any vector attraction reduction be performed. Fecal samples were collected that collected and reported on the pathogen reduction and vector attraction reduction certification form. Mr. Shuford Wise, W WTP ORC signed this form as Preparer. The form was checked to indicate that "No vector attraction reduction activities were performed". As I understand it, I was sent the attached Review Inspection letter indicating that the land application ORC should have signed the pathogen reduction and vector attraction reduction certification form. It has been my belief that the land applier is not required to sign this form unless they are responsible for meeting vector attraction reduction for the program through either Alternative 9 ( Injection) or Alternative 10 Incorporation). It is for that reason that underneath the land Applier Name, title, and signature portion of the form (located at the bottom right) the phrase (if applicable) is listed. As I understand it, the applicability and/or need of the this statement to be completed is only necessary if vector attraction reduction requirements are listed in the permit as required to be met AND injection or incorporation was met by the land applier to fulfill that requirement. If there has been any recent guidance( EPA or NCDENR) that has changed the interpretation or completion of the Pathogen and Vector Attraction Reduction Certification Form please forward that to me. In the meantime this permit has been renewed and is required to perform both pathogen and vector attraction measures. If application is made under the current permit, Huffman Finishing will be required to perform both pathogen reduction and vector Attraction Reduction requirements. If vector attraction reduction is met by injection or incorporation then the land applied will sign this portion of the certification form. IE C 6 S.3'f.SiTai1 Price, Bev From: Bob Branch <bbranch@branchrs.com> Sent: Tuesday, October 13, 2015 12:54 PM To: Price, Bev Cc: Huffhoslth Subject: RE: RE: 2014 Annual report for Huffman finishing WQ0002431 Bev, As we discussed earlier, Ed has proposed the language in the instructions be changed to make it more consistent with CFR 503's interpretation. I can certainly understand how you thought the land applier's signature was needed based on the instructions that were modified in 2014. With Ed's change, I understand that the pathogen and vector page for Huffman Finishing's Annual 2014 does not need to be signed by the land applier. Based on our discussions earlier today, the current 2014 annual report does not need to be modified. Please continue to keep me informed if there is any questions on this program or others that I am involved. Bob Branch From: Price, Bev [mailto:bev.priceCalncdenr.00vl Sent: Tuesday, October 13, 2015 10:04 AM To: Hardee, Ed; bbranchC&bra nchrs.com Cc: Mcdaniel, Chonticha Subject: RE: RE: 2014 Annual report for Huffman finishing WQ0002431 Ed and Bob, I think this revision makes it clear. Thank -you, Bev Bev Price - Bev.PricePncdenr.gov DEQ- Division of Water Resources Water Quality Regional Operations Section Asheville Regional Office 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Hardee, Ed Sent: Tuesday, October 13, 2015 9:47 AM To: bbranch@branchrs.com Cc: Price, Bev <bev.price@ncdenr.gov>; Mcdaniel, Chonticha <chonticha.mcdaniel@ncdenr.gov> Subject: RE: RE: 2014 Annual report for Huffman finishing WQ0002431 The Instructions for forms PVRT 503 an PVRT 02T now has statement below "The person responsible for land application to this field and the preparer (if different from the Applier) must sign this form." I am open to change to clarify instructions. I have some language below, feel free to make changes. For Form PVRT 503 The preparer must sign this form to certify pathogen requirements are met. If one of the vector attraction reduction requirements in §503.33(b)(1) through (b)(8) are met the preparer must also certify. If vector attraction reduction requirement in §503,33(b)(9) or (b)(10) are met the Applier must also sign the form. For Form PVRT 02TThe preparer must sign this form to certify pathogen requirements are met. If one of the vector attraction reduction requirements in 15A NCAC 02T.1107(a)(1) through (a)(8) are met the preparer must also certify. If vector attraction reduction requirement in 15A NCAC 02T.1107 (a)(9) or (a)(10) are met the Applier must also sign the form. Ed Hardee Division of Water Resources Water Quality Permitting Section, Non -Discharge Permitting Unit. 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 807-6319 DISCLAIMER: Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content, is exempt by statute or other regulation. From: bbranch@branchrs.com (mailto:bbranch@branchrs.coml Sent: Tuesday, October 13, 2015 8:57 AM To: Hardee, Ed <ed.hardee@ncdenr.gov> Cc: Price, Bev <bev.price@ncdenr.gov>; Mcdaniel, Chonticha <chonticha.mcdaniel@ncdenr.gov> Subject: Re: RE: 2014 Annual report for Huffman finishing WQ0002431 All, The instructions for completing the forms were changed in 2014 to indicate the land applied should always sign that form. The instructions should change to reflect that the Preparer sign off on "process" systems (options 1 - 8) and the land applied sign off on injection or incorporation (options 9 - 10). Also since the permit required only pathogen reduction, no vector attraction reduction was required by permit. I understand Bev's question, now that I looked back at the instructions. I Sent from myMail app for Android Tuesday, 13 October 2015, 08:32AM -04:00 from "Hardee, Ed" <ed.hardee(nbncdenr.gov>: In my opinion the 503 regulati state that if vector attraction methods trough 8 are used the person who prepares the sludge certifies the requirements are met. If vector attraction methods 9 or 10 (injection or incorporation) are used the person who applies the sludge certifies the requirements are met. The applier does certify management practices and site restrictions are met (Field summary form certification). See below. 40CFR 503.17 has the fowling information on reporting. (4) If the pollutant concentrations in the Class B pathogen requirements in g23.32M are met when bulk sewage sludge is applied to agricultural land, forest, a public contact site, or a reclamation site: (A) The concentration of each pollutant listed in Table 3 of §503.13 in the bulk sewage sludge. (B) The following certification statement: under penalty of law, that the information that will be used to determine compliance with the requirements in §503.32(b) and the vector attraction reduction requirement in (insert one of was prepared under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate this information. I am aware that there are significant penalties for false certification including the possibility of fine and imprisonment. (C) A description of how the Class B pathogen requirements in §50332(b) are met. one of the vector attraction reduction requirements in person who ;applies. A) The following certification statement: I certify, under penalty of law, that the information that will be used to determine compliance with the management practices in §503.14, the site restrictions in §503.32 b 5), and the vector attraction reduction requirement in (insert either §503.33(b)(9) or (b)(10) if one of those requirements is met) was prepared f r, each site on which bulk sewage sludge is applied under my direction and supervision in accordance with the 6 stem designed to ensure that qualified personnel prop erly_gather and evaluate this information I am aware that there are significant penalties for false certification including the possibility of fine and imprisonment. (B) A description of how the management practices in §503.14 are met for each site on which bulk sewage sludge is applied. (C) A description of how the site restrictions in §503.32(b)(5) are met for each site on which bulk sewage sludge is applied. (D) When the vector attraction re.." -don requirement in either §503.33 (b ,,, or (b)(10) is met, a description of how the vector attraction reduction requirement is met. (E) The date bulk sewage sludge is applied to each site. Ed Hardee Division of Water Resources Water Quality Permitting Section, Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 807-6319 DISCLAIMER: Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. From: Mcdaniel, Chonticha Sent: Monday, October 12, 2015 10:07 AM To: Hardee, Ed <ed.hardee@ncdenr.eov> Subject: FW: 2014 Annual report for Huffman finishing WQ0002431 Ed, Since you are back in the office, please see Bob's email below. I'll let you make a call on this with Bev. Thank you! Chonticha McDaniel, NCDENR-DWR, Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Phone: (919) 807-6337 Fax: (919) 807-6496 htti)://uortal.ncdenr.org/web/wq 4 DISCLADJER: Email correspondence to and from this address is subject to the North Carolina Public Retards Law and map be disclosed to third parties unless the content is exempt by statute or other regulattion. From: Bob Branch fmailto:bbranch(a)branchrs.coml Sent: Thursday, October 01, 2015 5:45 PM To: Mcdaniel, Chonticha<chonticha.mcdaniel@ncdenr.aov>; Price, Bev <bev.price@..ncdenr.¢ov> Cc: Huffhoslth <huffhoslthna aol.com> Subject: 2014 Annual report for Huffman finishing WQ0002431 Chonticha and Bev, On November 10 and 11, 2014 Huffman Finishing made applications in accordance with the permit listed above. The issue data of that permit was May 30, 2006. The permit at the time of application required that pathogen be monitored but did not specify any vector attraction reduction be performed. Fecal samples were collected that collected and reported on the pathogen reduction and vector attraction reduction certification form. Mr. Shuford Wise, WWTP ORC signed this form as Preparer. The form was checked to indicate that "No vector attraction reduction activities were performed". As I understand it, I was sent the attached Review Inspection letter indicating that the land application ORC should have signed the pathogen reduction and vector attraction reduction certification form. It has been my belief that the land applier is not required to sign this form unless they are responsible for meeting vector attraction reduction for the program through either Alternative 9 ( Injection) or Alternative 10 Incorporation). It is for that reason that underneath the land Applier Name, title, and signature portion of the form (located at the bottom right) the phrase (if applicable) is listed. As I understand it, the applicability and/or need of the this statement to be completed is only necessary if vector attraction reduction requirements are listed in the permit as required to be met AND injection or incorporation was met by the land applier to fulfill that requirement. If there has been any recent guidance( EPA or NCDENR) that has changed the interpretation or completion of the Pathogen and Vector Attraction Reduction Certification Form please forward that to me. In the meantime this permit has been renewed and is required to perform both pathogen and vector attraction measures. If application is made under the current permit, Huffman Finishing will be required to perform both pathogen reduction and vector Attraction Reduction requirements. If vector attraction reduction is met by injection or incorporation then the land applied will sign this portion of the certification form. Bob Branch North ..,arolina Department of Errvironml trial Pat McCrory Governor September 29, 2015 Lee T. Huffman Huffman Finishing Inc., Treasurer Post Office Box 170 Granite Falls, NC 28630 SUBJECT: Annual Report (2014) Review Inspection Huffman Finishing Company Land Application of Residual Solids (Non 503) Permit No: WQ0002431 Caldwell County I - L1/ 0_pn<t Qu F �-' ' i Donald R. van der Vaart Secretary Enclosed please find a copy of the Annual Report Inspection Form from the inspection conducted on 9/23/2015. The facility was found to be in compliance with permit WQ0002431. The Annual Pathogen & Vector Attraction Reduction Certification Form was not signed by the land applier. Please submit a signed copy of the Form. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 828-296-4685. Sincerely, '94vad—) Beverly Price Environmental Senior Specialist Enc. cc: Bob Branch, ORC Branch Residuals & Soils, LLC 8646 W. Market St. Suite 111 Greensboro NC 27409 MSC 1617-Central Files -Basement �Shuy, lle.Files,_ G.\WR\WQ\Caldwell\WastewaterWon-dischuge\Huffman Finishing Company, Inc\CEIIS 2014 AR Review.docx North Carolina Division of Water Resources —Asheville Regional Office 2090 U.S. Highway 70, Swammnoa N.C. 28778 Phone (828) 296-4500 FAX (823) 299-7043 Internet: http://portal.ticdenr.orgAveb/wq/ An Equal Opportunity/Affirmative Action Employer Compliance Inspection Report Permit: WQ0002431 Effective: 05/01/15 Expiration: 01/31/20 Owner: Huffman Finishing Inc SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWiP/A S County: Caldwell PO Box 170 Region: Asheville Granite Falls NO 286300170 Contact Person: A W Huffman Title: Manager/Owner Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. System Classifications: LA, Primary ORC: Jared Allen Hepler Certification: 993110 Phone: 336-399-8072 Secondary ORC(s): Robert T Branch 15676 336-510-0340 On -Site Representative(s): 24 hour contact name Jared Allen Hepler 336-399-8072 Related Permits: Inspection Date: 09/23/2015 Entry Time: 02:OOPM Primary Inspector: Beverly Price Secondary Inspector(s): Reason for Inspection: Routine Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: E Compliant ❑ Not Compliant Question Areas: Miscellaneous Questions Treatment (See attachment summary) Exit Time: 03:30PM Phone: 828-2964500 Inspection Type: Annual Report Review Pathogen and Vector Attraction Page: 1 Permit W00002431 Owner- Facility: Huffman Finishing Inc Inspection Date: 09/2312015 Inspection Type: Annual Repoli Review Inspection Summary: Reason for Visit Rculine 16.54 Dry tons of residuals were land applied to one permitted field in 2014. Nutrients/metals TCLP analyses were conducted according to permit requirements. Heavy metals were within ceiling concentration limits. TCLP analytes were - within permit limits. Vector Attraction reduction is not required for this permit Pathogen requirements were met based upon feral coliform density. The Pathogen Certification Form was not signed by the land applier. Please submit a signed copy of the Form. Page: 2 Permit: W00002431 Owner -Facility: Huffman Finishing Inc Inspection Date: 09123/ M Inspection Type : Annual Report Review Reason for Visit: Routine Type Yes No NA NE Distribution and Marketing ❑ Land Application M Pathogen and Vector Attraction Yes No NA NE a. Fecal coliform SM 9221 E (Class A or B) ❑ ❑ ❑ Class A, all test must be <1000 MPN/dry gram ❑ Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram ❑ Fecal oollfor n SM 9222 D (Class B only) 0 ❑ ❑ ❑ Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram b. pH records for alkaline stabilization (Class A) - ❑ ❑ 0 ❑ c. pH records for alkaline stabilization (Class B) ❑ ❑ M ❑ Temperature corrected ❑ d. Salmonella (Class A, all test must be < 3MPN/4 gram day) ❑ ❑ ® ❑ e. Timefremp on: ❑ ❑ N ❑ Digester (MCRT) ❑ Compost ❑ Class A lime stabilization ❑ f. Volatile Solids Calculations - ❑ ❑ M ❑ g. Bench -top Aerobic/Anaerobic digestion results ❑ ❑ E ❑ Comment Treatment Yes No NA NE Check all that apply , Aerobic Digestion Anaerobic Digestion ❑ Alkaline Pasteurization (Class A) ❑ Alkaline Stabilization (Class B) ❑ Compost ❑ Drying Beds ❑ Other ❑ Comment Page: 3 Permit: WO0002431 SOC: County: Caldwell Region: Asheville Contact Person: A W Huffman Compliance Inspection Report Effective: 05/30/06 Expiration: 04/30/15 Owner: Huffman Finishing Inc Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S PO Box 170 Title: Manager/Owner Granite Falls NC 286300170 Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. System Classifications: LA, Primary ORC: Jared Allen Hepler Certification: 993110 Phone: 336-399-8072 Secondary ORC(s): On -Site Representative(s): 24 hour contact name On -site representative Related Permits: Inspection Date: 01/27/2015 Primary Inspector: Beverly Price Secondary Inspector(s): M Shuford Wise M Shuford Wise Entry Time: 09:OOAM Exit Time: 01:OOPM Reason for Inspection: Routine Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: Compliant ❑ Not Compliant Question Areas: E Miscellaneous Questions (See attachment summary) 828-396-7111 828-396-7111 Phone: 828-296-4500 Inspection Type: Reconnaissance Page: 1 permit: WO0002431 Owner- Facility: Huffman Finishing Inc Inspection Date: 01/27/2015 Inspection Type : Reconnaissance Reason for Visit: Routine Inspection Summary: The permit is being renewed. The site visit was to field verify the maps submitted with the renewal. Page: 2 permit: WQGDD2431 Owner- Facility: Huffman Finishing Inc Inspection Date: 0112V2015 Inspection Type : Reconnaissance Reason for Vsit: Routine Page: 3 North Carolina Department of Environment and Natural Resources Pat McCrory Governor Mr. Lee T. Huffman —Treasurer Huffman Finishing Co. P. O. Box 170 Granite Falls, NC 28630 Dear Mr. Huffman: Donald R. van derVaart Secretary April 13, 2015 Subject: Permit No. WQ0002431 Huffman Finishing Co-W WTP/A S Land Application of Class B Residual Solids (257) Caldwell County In accordance with your permit renewal request received December 31, 2014, we are forwarding herewith Permit No. WQ0002431 dated .April 13, 2015, to Huffman Finishing Co. for the continued operation of the subject residuals management program. Please note that this renewed permit shall become effective on May 1, 2015 (i.e. the day after the expiration date of the existing permit), which differs from the date of this letter. This permit shall be effective from May 1, 2015 until January 31, 2020, shall void Permit No. W00002431 issued May 30, 2006, and shall be .subject to the conditions and limitations as specified therein Please pay particular attention to the monitoring requirements listed in Attachments A and B for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and.maintaining the required operational information shall result in future compliance problems. Please note the following permit conditions have been removed since the last permit issuance dated May 30, 2006: 1. Condition IV1: There is no distinction between GW-A and GW-B for depth of mean seasonal high water table. 2. Condition IV.3: Redundant since covered in Condition III.1 of 2006 permit and Condition N.1 of this permit. 3. Condition VI.9: Application typically is every 4 to 6 years and the zinc concentrations are less than 10 percent of the ceiling concentration. Please note the following permit conditions are new since the last permit issuance dated May 30, 2006: 1. Condition I.2: Permittee shall be in compliance with notification requirements contained in Condition 111.3 by August 1, 2015, 2. Condition 1.3: Permittee shall be in compliance with signage requirements contained in Condition '111.13 by November' 1; 2b 15. 3. Conditions 11.6 and IL7: Previously the pathogen reduction requirements and vector attraction reduction requirements were contained in one condition: Condition I.7 of the 2006 permit; In Non -Discharge PemNUng.Unit 1617 Mail Service_ Center,: Raleigh, North Carolina 27699-1617 Phone: 919807-64641 Internet httpWportal,ncdenr.oralweblwa ' An Equal Opporlanity 1ARrcmarme Adon Employer —Made in padVlh recAed paper Mr. Lee Huffman April 13, 2015 Page 3 of 3 addition, Condition L7 of the 2006 permit allowed possibility of Class A and Class B residuals, whereas Condition II.6 of the current permit specifies Class B only. There is, however, no net difference. 4. Condition II.10: Analogous to Condition IL13 of the 2006 permit, but now different means of calculating Plant Available Nitrogen (PAN) are specified. 5. Condition II. 1 l: The nitrogen application rate shall be reduced by 25% to grazed land. 6. Condition IL13: Corresponds to Condition H.10 of 2006 permit,. but now the sodium adsorption ratio (SAR) allowed is 10 instead of 5. 7. Condition M.2: Notification to both the Asheville Regional Office and a local government official shall be given 48 hours prior to land application to a new site. 8. Condition HI.3: Notification to Asheville Regional Office to be given 24 hours prior to each land application of residuals. 9. ConditionlllA: Operations & Maintenance (O&M) plan required. 10. Condition IIL6: Similar to condition HIA requiring permit copy on site when land applying residuals, but now copy of O&M plan also required on site. 11. Condition III.1l.a, b, c; j, k, and 1: Residuals not to be applied when endangered species threatened, nuisance caused, land will not assimilate residuals applied, depth from residuals to seasonal high water table less than one foot, depth to bedrock ]css than one foot, or at a rate exceeding agronomic rate, respectively. 12. Condition IV.2: Similar to Condition III.2 of 2006 permit, but now test required only once per permit cycle rather than annually. See also Attachment A. 13. Condition IV.7.d, g, ji Similar to Condition IIL6 of 2006 permit, but now records of application of residuals to, include approximate area of application, soil type; and nitrogen application rate calculations, respectively; as well. 14. Condition V.1': Permitted to provide adequate inspection and maintenance. 15. Condition VI.7: Expansion of facility not possible without waiver if the Permittee exhibits behavior in contravention of good environmental stewardship. Please note that on September 1, 2006, North Carolina Administrative Code Title 15A Subchapter 02T — Waste not Discharged to Surface Waters was adopted. Accordingly, this permit incorporates, the requirements of these rules. These rules are a source of some of the differences from the last permit issuance.: If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request. an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina. General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service .Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this permit, please contact Troy Doby at (919) 807-6336 or troy.doby@ncdenr.gov. Sincerely, - cw & ,Jay;mmerman, Director Division of Water Resources CC, Caldwell County Health Department[rrhinehart@caldwelleountync.org] (Electronic Copy) 'Asheville Regional Office, Water Quality Regional Operations Section (Electronic Copy) Mr. Lee Huffman April 13, 2015 Page 3 of 3 Robert T. Branch, LSS— Branch Residuals R Soils [bbranch@branchrs.com] (Electronic Copy) Beth Buffington — Protection and Enforcement Branch (Electronic Copy) Digital Permit Archive (Electronic Copy) Central Files This Page Blank I. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH LAND APPLICATION OF CLASS B RESIDUAL SOLIDS PERMIT (257) In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Huffman Finishing Company Caldwell County FOR THE continued operation of a residuals management program for Huffman Finishing Company and consisting of the land application of Class B residuals generated by the biological treatment of industrial wastewater at the approved facilities listed in Attachment A to the approved sites listed in Attachment B with no discharge of wastes to surface waters, pursuant to the application received December 31, 2014, and in conformity with other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The use and disposal of residuals are regulated under Title 40 Code of Federal Regulations Part 257. This permit does not exempt the Permittee from complying with the federal regulations. This permit shall be effective from May 1, 2015, until January 31, 2020, shall void Permit No. W00002431 issued May 30, 2006, and shall be subject to the following specified conditions and limitations: No later than July 1, 2019, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and, limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. [1SA NCAC 02T .0108(b)(2), 02T .105(d), 02T .0109] 2. The Permittee shall be in full compliance with the regional office notification requirements established in Condition II1.3. no later than August 1, 2015. [15A NCAC 02T .0108(b)(2)] 3. The Permittee shall be in full compliance with the signage requirements established in Condition II1.13. no later than November 1, 2015. [15A NCAC 02T .0108(b)(2)] W00002431 Version 3.0 Shell Version 150101 1 Page I of 12 U. PERFORMANCE STANDARDS 1. The subject residuals management program shall be effectively maintained and operated avall times so. there is no discharge to surface waters, nor .any contravention of groundwater or surface water standards.. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, the Permittee shall immediately cease land' applying residuals tothe site, contact the Asheville regional office supervisor, .and flake any immediate corrective actions. [G.S. 143-215.1] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this, residuals'managementprogram. [15A NCAC 02B .0200, 02L .01001 3. Only residuals generated by the facilities listed in Attachment A are approved for land application/'in accordance with this permit. [G.S. 143-215.11 4. Only the sites listed in Attachment B are approved for residuals land application. [G.S. 143-215.1] 5. Pollutant concentrations in residuals applied to land application sites listed in Attachment B shall not exceed the following Ceiling Concentrations (he., dryweight basis) or .Cumulative Pollutant Loading Rates (CPLRs): Parameter Ceiling Concentration (milligrams per kilogram) CPLR (pounds per acre) Arsenic 75 36 Cadmium 85 34 Copper 4,300 1,338 Lead 840 261 Mercury 57 15 Molybdenum. 75 nla Nickel 420 374 Selenium 100 89 Zinc 7,500 2,498 The Permittee shall determine compliance with the CPLRs using onerof the following methods: a. By calculating the existing cumulative level -of pollutants using actual analytical data from all historical land application events of residuals, or b. For land where residuals application have not occurred or for which the required data is incomplete, by determining background concentrations through representative soil sampling. [15A NCAC 02T AJ05] 6. Residuals that are land applied shall meet Class B pathogen reduction requirements in 15A NCAC 02T ,:1106 (a) and (c). Exceptions to this requirement shall be specified in Attachment A. [15A NCAC '02T..1106) 7. Biological residuals (i.e. residuals generated during the treatment ofdomestic 'or animal processing. wastewater, or the biological treatment of industrial wastewater, and as identified in Attachment A) that are land applied shall meet one of the vector attraction reduction alternatives in 15A NCAC 02T A i07(a). Exceptions to this requirement shall be specified in Attachment A. [15A NCAC 02T .11071 W00002431 Version 3.0 Shell Version 150101 Page 2 of 12 8. When land applying residuals to any land application site, the following buffer zones shall be maintained at all times: a; 400 feet from residences or'places of public assembly under separate ownership for surface application methods; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the Aquifer Protection Section of -the appropriate Division's regional office in Attachment B of this permit; I b. 206 feet from residences or places of public assembly under separate ownership for 'subsurface application methods; however, the buffer zone requirement may be reduced to a minimum of{100 feet upon written consent of the owner and approval from the Aquifer Protection Section of the appropriate Division's regional office in Attachment of this permit; c. 100 feet from any public or private water supply source, waters classified as SA or SB, and any, Class I or Class II impounded reservoir used as a source of drinking water for both methods; d. 100 feet from any streams Classified'as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application;. e. 50 feet from any streams classified as W S or B, any other stream', canal, marsh or coastal waters and any other lake or impoundment for subsurface application; £ 50feet from property lines for both surface and subsurface application methods; g. 50 feet from public right of ways for both surface and subsurface application methods; h. 10 feet from upslope interceptor drains and surface water diversions for both surface and subsurface application methods; and i. 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems, and surface drainage ditches,for both surface and subsurface`application methods. Some of the buffers specified above may not have been included in previous permits for this residuals land application program. However, any land application sites that are listed in the most racently-certified Attachment B of this permit, but were approved with different buffers shall be reflagged to comply with these buffers. [15ANCAC'02T .1108] 9. Land application areas shall be clearly marked on each site prior to and during any residuals application event. [15A NCAC 02T .0108(b)(1)] 10. Bulk residuals and other sources of Plant Available Nitrogen (PAN) shall not be applied in exceedance of agronomic rates. Appropriate agronomic rates shall be calculated using expected nitrogen requirements based on the determined Realistic Yield Expectations ,(RYE) using any of the following methods: a. Division's pre -approved site specific historical data for'specific crop or soil types by calculating the mean of the best three yields of the last five consecutive crop harvests for each field, b. North Carolina Historical Data for specific crop and soil types as provided by North Carolina State University Department of Soil Science (httn://nutrients.soil.nesu.edu/yields/index.nht A copy shall be kept, on file and reprinted every -five years in accordance with Condition IV.5., c. If the RYE cannot be determined using methods (a)' or (b) above, the Pennittee may use the RYE and appropriate nutrient application rates reported in any of the following documents: i. Crop management plan as outlined by the local Cooperative Extension Office, the North' Carolina Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, or other agronomist. { ii. Waste Utilization Plan as outlined by the Senate Bill 1217 Interagency Group - Guid lance Document' Chapter I i W00002431 Version 3.0 Shell Version 150101 Page of 12 (httR://www.ncaer.gov/SWC/tech/documents/9th Guidance Doe 100109 pdfl. iii. Certified Nutrient Management Plan as outlined by the Natural Resources Conservation Services (MRCS). These plans must meet the USDA-NRCS 590 Nutrient Management Standards(ftp://ft-fe.se.egov.usda.gov/NH6/Practice-standards/standards/590.pdf). d. If the RYE and appropriate nutrient application rates cannot be determined, the Permittee shall contact the Division to determine necessary action. [15A NCAC 02T .1109(b)(1)(lc)] 11. When residuals are land applied to grazed pasture, hay crop realistic nitrogen rate shall be reduced by 25% in.accordauce with the USDA-NRCS 590 Nutrient Management Standards. [15A NCAC 02T .0108(b)(1)] 12. If land application sites are to be over -seeded or double -cropped (e.g., bermuda grass in'the summer and rye grass in the winter with both crops to receive residuals), then the, second crop can receive an application of PAN at a rate not to exceed 50 pounds per acre per year (lbs/ac/yr). This practice may be allowed as long as the second crop is to be harvested or grazed. If the second crop is to be planted for erosion control only and is to be tilled into the soil, then no additional PAN shall be applied. [15A NCAC'02T .0108(b)(1)] 13. Prior to land application of residuals containing a sodium adsorption ratio (SAR) of 10 or higher, the Pennittee shall obtain and implement recommendations from at least one of the following: the local Cooperative Extension Office; the Department of Agriculture and Consumer Services; the Natural Resource Conservation Service; a North Carolina Licensed Soil Scientist; or an agronomist. The .recommendations shall address the sodium application rate, soil amendments (e.g., gypsum, etc.),: or a mechanism for maintaining site integrity and conditions conducive to crop growth. The Permittee ,shall maintain written records of these.recommendations_and details of their implementation. [15A NCAC -02T .0108(b)(1)] 14. These, residuals land application sites were individually permitted on or after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from the residual land application area, or 50 feet within'the property boundary, whichever is closest to the residual land application area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North CarolinaGeneral Statute 143-215,6A through 143-215.6C. Any approved relocation of the COMPLIANCE BOUNDARY will be noted in Attachment B. [15A NCAC 02L .0107(a)] 15. The review boundary shall be established midway between the compliance boundary and the residual land application area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with ISA NCAC 02L .0106. [15A NCAC 02L .0108] OPERATION AND MAINTENANCE REQUIREMENTS 1. The residuals management program shall be properly maintained and operated at all times. The program shall be effectively maintained and operated as a non -discharge system to prevent any contravention of surface water or groundwater standards. [15A NCAC 02T .1110] 2. The Asheville Regional Office, telephone number (828) 296-4500, and theappropriate local government official (i.e., county manager, city, manager, or health difector) shall be notified at least 48 hours prior to the initial residuals land application to any new land application site. Notification to the regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. [I'5ANCAC.02T.0108(b)(1)] W00002431 Version 3.0 Shell Version 150101 Page 4 of 12 3. The Asheville Regional Office shall be notified via email or telephone, (828) 296-4500, at least 24 hours prior to conducting any land application activity. Such notification shall indicate, at a minimum, the anticipated application times, field IDs, and location of land application activities. If it becomes necessary to apply to additional fields due to unforeseen events; the Regional Office shall be notified prior to commencing the application to those fields, [15A NCAC 02T ,0108(b)(1)] 4. The Permittee shall maintain an approved Operation and Maintenance Plan (O&M Plan) Modifications to the O&M Plan shall be approved by the Division prior to utilization of the new plan. The O&M Plan,.at the minimum,; shall include: ; a. Operational functions; , b. Maintenance schedules; 'I c. Safety measures; d.- Spill response plan; I e. Inspection plan including the following information: I i. Names and/or titles of personnel responsible for conducting the inspections; ii; Frequency and location of inspections, including those to be conducted by the ORC, and procedures to assure that the selected location(s) and inspection frequency are representative of the residuals management program; iii. Detailed description. of inspection procedures including record keeping and actions to be taken by the inspector in the event ithat noncompliance is observed pursuant to: the noncompliance notification requirements under the monitoring and reporting section off the permit; f. Sampling and monitoring plan including the following information: i. Names and/or titles of personnel responsible for conducting the sampling and monitoring; ii.Detailed description of monitoring procedures including parameters to be monitored; iii. Sampling frequency and procedures to assure that representative samples are being collected. Fluctuation in temperature, flow, and other,operating conditions can affect the quality of the residuals gathered during a particular sampling event. The sampling plan shall account for any foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to meet pathogen and vector attraction reduction requirements (e.g. facilities that land apply multiple times per year but have an annual sampling frequency, may need to sample during winter months when pathogen reduction is most likely to be negatively affected by cold • temperatures). [I SA NCAC 02T .11001 5. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the facility, the Permittee shall designate and employ a certified operator in responsible charge (ORC). and, one or more certified operators as back-up ORCs in accordance with 15A NCAC 08G .0201. `The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G. 0204, or as specified in the most recently approved O&M plan (i.e., see Condition III. 4.), and shall comply with all other- conditions of 15A NCAC 08G. 0204. For more information regarding classification and designation requirements, 'please contact the Division of Water Resources' Protection and Enforcement Branch at (919) 707-9105. [15A NCAC 02T .0117] ; 6. When the Permittee, land applies bulk residuals, a copy of this petmit.and a copy of O&M Plan shallIli be maintained at the land application sites during land application activities. '[15A NCAC 02T .0108(b)(1)] 7. When the Permittee transports or land applies bulk residuals, the spill control provisions shall be maintained in all residuals transport and application vehicles. [15A NCAC 02T .1.110] I , W00002431 Version 3.0 Shell Version 150101 i Page 5 of12 8. Residuals shall not be stored at any land application site, unless written approval has been requested and received from the Division. [G.S. 143-215.1] 9. When the. Permittee land applies bulk residuals, adequate measures shall be taken to prevent wind erosion and surface runoff from conveying residuals from the land application sites onto' adjacent properties or into surface waters. [G.S. 143-215.11 I0. When the Permittee land applies bulk residuals, a suitable vegetative cover shall be maintained on land application sites onto which residuals are applied, or application shall be in accordance with the crop management plan outlined by the local Cooperative Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, or an agronomist and as approvedby the Division. [15A NCAC 02T .1109(b)(1)] 11. Bulk residuals shall not be land applied under the following -conditions: a. If the residuals are likely to adversely affect a threatened or endangered species listed under section 4 of the Endangered Species Act or its designated critical habitat; b,. If theapplication causes'prolonged nuisance conditions; c. If the land fails to assimilate the bulk residuals or the application causes the contravention of surface water or groundwater standards; d. If the land is flooded, frozen or snow-covered, or is otherwise in a condition such that runoff of the residuals would occur, e. Within the,100-year flood, elevation, unless the bulk residuals are injected or incorporated within a 24-hour period following a residuals land application event; f. During a measurable precipitation event (i.e., greater than 0.01 inch per hour), or within 24 hours following a rainfall event of 0.5 inches or greater -in a 24-hour period; g. If the slope is greater than 10% for surface applied liquid residuals, or if the slope is greater than 18% for injected or incorporated bulk liquid residuals; h. If the soil pH is not maintained at 6.0 or greater, unlesssufficient amounts of lime are applied to achieve a final soil, pH of at least 6.0, or if an agronomist provides information indicating that the p1i of the soil, residuals and lime mixture is suitable for the specified crop. Any approved variations to the acceptable soil pH (6.0) will be noted in this permit; i. If the land does not have an established vegetative cover unless the residuals are incorporated or injected within a 24-hour period following a residuals land application event. Any field that is in a USDA no -till program shall be exempted from meeting this vegetative cover requirement; j. If the vertical separation between the seasonal high water table and the depth of residuals application is less than one foot; k: If the vertical separation of bedrock and the depth of residuals application is less than one foot; 1. Applica tion exceeds agronomic.rates. [15A NCAC 02T .11091 12.'The following public access restrictions apply to residual land application sites: a. Public access to public contact sites (e.g., golf course's, parks, ball fields, etc.) shall be restricted for 365 days after a residuals land application event; b. Public access to non-public contact sites shall be restricted for 30 days after a residuals land application event. [15A,NCAC 02T .1109(b)(2)] W00002431 Version3.0 Shell Version 150101 Page-6 of 12 13. Public access controls shall include the posting of signs with a minimum area of 3 square feet (e.g., 1.5' x 2'). Each sign shall indicate the activities conducted at each site,; pennit number`; and name and contact information, including`the Permittee or applicator's telephone number. Signs shall be posted in a clearly visible and conspicuous manner at the entrance to each land application site during a land application event, and for as long as the public access restrictions required under Condition III:12. apply. [15A NCAC 02T .0108(b)(1)] i. 14. The following. harvesting and grazing restrictions apply to. residual land application sites after each land application event; Harvesting and Grazing Description RestrictedI , Duration 1 Animals shall not be allowed to graze during land' application activities and restricted period. Sites that are to be used for grazing shall have fencing to 30 days prevent ,access -after ;each land application event Food crops, feed crops and fiber crops shall not be harvested for: 30 days Turf grown on land where residuals have been applied shall not be harvested for: 12 months' ' Food crops,with harvested parts that touch the residuaUsoil mixtureand are i totally above the7and surface (e.g., tobacco, melons, cucumbers, squash, etc.) 14 months ' shall not be harvested for: When the residuals remain on -the land surface for four months or longer prior to incorporation into the soil, food crops with harvested parts below the land 20 months i surface (e.g., root crops such as potatoes, carrots, radishes, etc.) shall:not be harvested for; When the residuals.remain on the land surface for.less thanfour months prior to incorporation into the soil, food crops with harvested parts below the land 38 months surface shall not be harvested for: [15ANCAC 02T .I109(b)(3)] 15. The Permittee shall acquire from each landowner or lessee/operator a statement detailing the volume of other nutrient sources (i.e., manufactured fertilizers, manures, or other animal waste products) that have been applied to the site, and a, copy of the most recent Nutrient Management'Plan (NMP) for those operations where a NMP is,required by the US Department of Agriculture -National Resources Conservation Service (MRCS) or other State Agencies. The Permittee shall calculate allowable nutrient loading ratesabased on the provided information and use appropriate reductions. For the purpose of this permit condition, a 'Crop Management Plan'(CMP); Waste Utilization Plan (WUP) or Certified. Nutrient Management Plan (CLAMP) shall also be considered a Nutrient Management Plan.[15ANCACO2T.0108(b)(1),02T.1104(c)(4)] 16. Noresiduals-shall be land applied unless the submitted Land Owner Agreement Attachment (LOAA) between the-Permittee and landowners or lessees/operators of the land application site is in full force and effect. These agreements shall be considered expired concurrent with the'permit expiration date, and shall be renewed during the permit renewal process. [15A NCAG 02T .1104(c)(4)] IV. MONITORING AND REPORTING REQUIREMENTS I 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sample reporting:schedule shall be followed. [15A NCAC 02T .0'108(c)] i 2'. Residuals shall be analyzed to demonstrate they are non -hazardous under the Resource Conservation and Recovery .Act (RCRA). The analyses [corrosivity, ignitability, reactivity, and toxicity WQ0602431 Version 3:0 Shell Version 150101 Page 7 of 12 characteristic leaching procedure (TCLP)], shall be. performed at the frequency specified in Attachment A, and the Pennittee shall- maintain these.results for a minimum of five years. Any exceptions from the requirements in this condition shall be specified in Attachment A. The TCLP analysis shall include the following parameters (the regulatory level in milligrams perliter is in parentheses): Arsenic (5.0) 1,4-Dichlorobenzene (1.5) Nitrobenzene (2:0) Barium (100.0) 1,2-Dichloroethane (0'.5) Pentachlorophenol (100.0); Benzene (0.5) 1, 1 -Dichloroethylene (0.7) Pyridine (5.0) Cadmium (1.0) 2,4-Dinitrotoluene (0.13) Selenium (1.0) Carbon tetrachloride (0.5) Endrin (0.02) Silver (5.0) Chlordane (0.03) Hexachlorobenzene (0.13) Tetrachloroethylene (0.7) Chlorobenzene (100.0) Heptachlor (and its hydroxide) (0.008) Toxap$ene (0.5) ChIocoform.(6.0) Hexachloro-1,3-butadiene.(0.5) Trichlorcethylene-(0'.5) Chromium (5.0) Hexachloroethane (3.0) 2,4,5-Trichlorophenol (400.0) m-Cresol (200.0) Lead (5.0) 2,4,6-Trichlorophenol (2.0) o-Cresol (200.0) Lindane (0.4) 2,4,5-TP-(Silvex) (1.0) p-Cresol (200.0). Mercury (0.2) Vinyl chloride (0.2) Cresol (20Q.0) Ivlethoxychlor (t0.0) 2,4-D (1010) Methyl ethyl ketone, (200.0) [15A NCAC 13A .0102(b), 02T. 1101, 02T. 1105] 3. An analysis shall be conducted on residuals from each source generating facility at the frequency specified in Attachment A; and the Permittee shall maintain the results for,a minimum of five years. The'analysis shall include the following arameters: Aluminum Mercury Potassium Ammonia -Nitrogen Molybdenum Selenium Arsenic Nickel Sodium Cadmium Nitrate -Nitrite. Nitrogen Sodium Adsorption Ratio (SAR) Calcium Percent Total Solids TKN Copper pH Zinc Lead Phosphorus Magnesium Plant Available Nitrogen (by calculation) 4. Residuals shall be monitored for compliance with pathogen and vector attraction reduction requirements at the frequency specified in Attachment A, and at the time indicated in the sampling and monitoring sections of the approved O&M plan. The required data shall be specific to the stabilization process utilized, and sufficient to demonstrate compliance with the Class B pathogen reduction requirements in 15A NCAC 02T .1106 (a) and (c) .and one vector attraction reduction requirement in 15A NCAC 02T .1107 (a) shall be met. Any exceptions from the requirements in this condition shall be specified in Attachment A. [15A NCAC 02T .1106, 02T.1107, 02T .1111'(c)] WQ0002431 Version 3.0 Shell Version 150101 Page 8 of 12 .An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each land application site listed in Attachment B on which a residuals land application event will occur in the respective calendar year. This analysis shall be in accordance with the "Guidance on Soil Sampling" located in the Sampling Instructions section of the NC Department of Agriculture & Consumer Services' website (http://www.neagr.izov/a&Lqnoriii/t)ubs.htinj. nomi/t)ubs.htm), The Permittee shall maintain these results and.a description of the sampling methodologies used to determine soil fertility, for a period of no less than five years, and shall be made available to the Division upon request. At'a. minimum, the Standard Soil Fertility Analysis shall: include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus E I Base Saturation (by calculation) Magnesium Potassium 6 I Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH I [15A NCAC 02T .I I I1'(d)] 6. Laboratory parameter, analyses shall be performed on the residuals as they are land applied, and shall. be in accordance with the monitoring requirements in 15A NCAC 02B .0505. [15A NCAC 02B .0505] i i 7. The Permittee shall maintain records tracking all residual land agplication.events. At a minimum, these 'records shall include the following; " a. Source of residuals; b. Date of land application; c. Location of land application (i.e.,; site, field,. or zone number as listed in Attachment B); d. Approximate areas applied to (acres); e. Method of land application; f. Weather conditions .(e.g., sunny, cloudy, raining, etc.); g._ Predominant Soil Mapping Unit°(e,g., CbB2); h. Soil conditions (e.g., dry, wet, frozen, etc.); i. Type of crop or crops to be grown on field; j. Nitrogen Application Rate based on RYEs (if using data obtained from the North Carolina State University Department of Soil Science Website, the printout page shall be kept on file and reprinted every five years); k. Volume of residuals land applied in gallons per acre, cubic yard per acre, dry tons per acre; or wet ton per acre; Volume of animal waste or other nutrient source applied in -gallons per acre, dry ton per acre, or wet tons per acre; in. Volume of soil amendments (e.g., lime, gypsum, etc.) applied in gallons per acre, dry ton rper, acre,, or wet tons.per acre;,and n. Annual and cumulative totals in dry tons per acre of residuals as well as animal waste and oil! sources of nutrients (e.g., if applicable), annual and cumulative pounds per acre of each beIa metal (e.g., shall include, but shall not be limited to, arsenic, cadmium, copper, lead; mercury, molybdenum, nickel, selenium, and zinc), annual pounds per acre of PAN, and annual pounds'per acre of phosphorus applied to cach field. [15ANCAC 02T .0109(a)] i W00002431 Version 3.0 Shell Version 15.0101 Page of 12 8. Three copies of an annual report shall be submitted on or before March I". The annual.report shall meet the requirements described in the Instructions for Residuals Application Annual Reporting Forms. Instructions for reporting and annual report .forms. are available at http://portal.ncdetu.org/web/wq/aps/lau/reporting, or can be obtained by contacting the Land. Application Unit directly. The annual report shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-161.7 [15A NCAC 02T .1111(a)] 9. Noncompliance Notification The Permittee shall report by telephone to the Asheville Regional Office, telephone number (828) 296=4500, as soon as possible, but in no case more than 24 ,hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the land application program resulting in the land application .of wastes abnormal in quantity or characteristics. b. Any failure of the land application program resulting in a release of material to surface waters. c. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. d. Any process unit failure, due to known or unknown reasons, rendering the facility incapable of adequate residual treatment. e. Any spill or discharge from a vehicle or piping system during, residuals transportation. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300.Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to betaken to:ensure that the problem does not recur. [15A NCAC 02T .0105(1),02T .0108(b)(1)] V. JNSPFCTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure, proper operation of the subject facilities and shall be in accordance with the approved O&M Plan. [15A NCAC 02T .0108(b)] 2. Prior to each bulk residuals land application event, the Permittee or his designee shall inspect the residuals storage, transport and application facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges; which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and' time of inspection, observations made,, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of inspection, and this log shall be made available to the Division upon request.- [15ANCAC 02T .0108(b)] W00002431 Version 3.0 Shell Version 150101 Page 10 of 12 VI. 3. Any duly :authorized Division representative may, upon presentation of credentials, enter and inspect any property;, premises or place on or related to the land application sites or facilities permitted herein at any reasonable time for the purpose of determining, compliance with this permit; may inspect or copy any records required to be maintained under the -terms and conditions of this permit; and may collect groundwater, surface water or leachate samples, [G.5. 143-215.3.(4)(2)] ' GENERAL.CONDITIONS 1. Failure to comply with the conditions and limitations contained' herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes ]43- 215.6A to 143-215.6C. [G.S. 143-215.6A to 143-215.6C] 2. This permit shall become voidable if the .residuals land application, events are not carried out in accordance with the conditions of this permit. [15ANCAC 02T .01101 j 3, This permit is effective only with respect to the. nature and volume of residuals described in] the permit application and other supporting documentation. [G.S. 143-215.1] 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed.by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCGO10000; any requirements pertaining to wetlands under 15A NCAC02B .0200 and 02H :0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. [15A NCAC 02T .0105(c)(6)] 5. In the event the residuals program changes'ownership or the Permittee changes their name, a formal permit mod fication,request shall be submitted to the Division. This request shall be made on official Division forms, and shall includeappropriatedocumentation from the parties involved and other' supporting documentation as necessary., The Permittee of record shall remain fully responsible for maintaining and operating the residuals program permitted herein until a• permit is issued to the new owner. [ 15A NCAC 02T .0104] 6. This permit is subject to revocation or unilateral modification upon 60-day notice from the Division Director; in whole or part for the requirements listed in 15A NCAC 02T .0110. [15A NCAC 02T ,O1,10] 7. Unless the 'Division Director grants a variance, expansion of the permitted residuals program contained herein shall not be granted i f the Permittee exemplifies any of the criteria in 15A.NCAC 02T ,0120(b). [15A NCAC 02T .01201 8. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failureto pay the annual fee accordingly shall be cause for the Division to revoke thispermit. (I5A NCAC 02'J .0105(e)(3)] W00002431 Version3.0 i I 3 1 f Shell Version 150 10 1, Page 11 of 12 Permit issued this the 13"' day of April 2015 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION for . JaAimmerman, Director Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0002431 WQ0002431 Version 3.0 Shell Version 150101 Page 12 of 12 ATTACHMENT A - Approved Residual Sources` Huffman Finishing,Company Certiflcation Date: February 15, 2015 Permit.Number: WQ00024A1 Version: 3.0 Maximum Maximum Monitoring. Monitoring Monitoring Frequency for Approved On•aer Facility Name County Permit Biological Dry Tons Frequency For Pathogen & Mineralization_ Number Residuals Per.Year Non -hazardous - Characteristics" Metalsand - xs Vector Attraction RaW Nutrients Reductions"S liuffinan'Fiaishing Company Huffman Finishing Co- - W.WTPlA S Caldwell W00002431 Yes 31 Once per permit c olo Annually Annually 03 Total 31 1. Maximum Dry Tons .per Year issthe mount ofresiduals approved for land application from each permitted'facility. 2. Analys-cs to demonstrate that residualsare non -hazardous Q.e;, TCLP, ignitability, reactivity, and co6sivity) as stipulated under permit. Condition IV.2. 3. Testing of metals and nutrients;as slipulated'.underpem»t Condition 1V.3.. 4. Analyses of pathogen and vector attraction reductionsas stipulated under'permit Condition IV;4:.. 5. Monitoring frequencies are liased•on the actual dry tons applied per year using the table below, unless specified above. Dry Tons Applied short tons per year Monitoring Frequency Established in 40 CFR 503 and 15A:NCAC`02T .1111 . — <319 _ _ I/Year =>319-<1,650 1! uarter(4times. er ear) =>1,650-<16,500 1/60 Days (6 times per ear) =>'16,500 Itmonth (I 2-times per ear If no land application events occurduring a required sampling period (e,g. no lan3,application oectir during an entire year when annual monitoring is required), then no sampling data is required during the period of inactiviy. The annual report:shall include an explanation for missing sampling data. Those required to submit the annual report to EPA maybe required to make up the;missed sampling, contact the EPA for additional information and clarification. W00002431 Version,3.0 Attachment A Page 1 of 1 THIS PAGE BLANK ATTACHMENT B - Approved Land Application Sites Huffman finishing Company Certification Date: February 15, 2015 Permit Number: WQ0002431 Version: 3.0 Field/ Site Owner Lessee County Latitude Longitude Net Acrea e Dominant Soil Series -Footnotes 02 Huffman, Lee T Caldwell 35' 46' 01" 8192313811 6.60 CmB2 - Clifford 03 Miller, John Caldwell 3514614511 810 25' 00" 3.60 CmB2 - Clifford 04 Huffman, Lee T Caldwell 3514514011 819 23' 45" 6,20 CmB2 - Clifford 'Dotal 16.40 W00002431 Version 3.0 Attachment B Page 1 of 1 THIS PAGE BLANK R QunLITY REGIONAL OPERATI fS SECT O I i APPLICATION REVIEW REQUEST FORM L"J L' Date: January 6, 2015 To: ARO-WQROS: Chuck Cranford / Landon Davidson From: Troy Doby, Water Quality Permitting Section - Non -Discharge Permitting Unit Telephone: (919) 807-6336 Fax: (919) 807-6496 E-Mail: troy.doby@ncdenr.gov A. Permit Number: W00002431 B. Applicant: Huffman Finishing Inc. C. Facility Name: Huffman Finishing Co-W WTP/A S D. Application: Permit Type: Land Application of Residual Solids (503) Project Type: Renewal E. Comments/Other Information: ❑ I would like to accompany you on a site visit. Attached, you will find all information submitted in support of the above -referenced application for your review, comment, and/or action. Within 45 calendar days, please take the following actions: ® Return a completed WQROSARR Form. ❑ Attach a classification rating sheet. ❑ Attach Attachment B for Certification. ® Return a completed WQROSSR Staff Report ❑ Attach Well Construction Data Sheet. ❑ Issue an Attachment B Certification. When you receive this request form, please write your name and dates in the spaces below, make a copy of this sheet, and return it to the appropriate Central Office Water Quality Permitting Section contact person listed above. / RO-WOROS Reviewer: Date: JAN - 8 2015 Water OuPW Renioncl 01-zitlons FORM: WQROSARR 02-14 Page 1 of 1 ._._ . r�::v �;._... State of North Carolina Department of Environment and Natural Resources Division of Water Resources February 4, 2015 To: DWR Water Quality Permitting Section Central Office Attn: Troy Doby From: Bev Price Asheville Regional Office I. GENERAL SITE VISIT INFORMATION 1. Was a site visit conducted? ® Yes or ❑ No a. Date of site visit:1/27 /15 Water Quality Permitting Regional Staff Report Application No.: W00002431 Regional Login No.: b. Site visit conducted by: Bev Price c. Inspection report attached? ® Yes or ❑ No d. Person contacted: Shuford Wise and their contact information: (8281396-7111 e. Driving directions: From Hickory go North on Hwy. 321 Cross the Catawba River; facility is located approximately'/ mile on the left. H. PROPOSED FACILITIES FOR NEW AND MODIFICATION APPLICATIONS Facility Classification: (Please attach completed rating sheet to be attached to issued permit) 2. Are the new treatment facilities adequate for the type of waste and disposal system? ❑ Yes or ❑ No If no, explain: 3. Are site conditions (soils, depth to water table, etc) consistent with the submitted reports? ❑ Yes ❑ No ❑ N/A If no, please explain: 4. Do the plans and site map represent the actual site (property lines, wells, etc.)? ❑ Yes ❑ No ❑ N/A If no, please explain: 5. Is the proposed residuals management plan adequate? ❑ Yes ❑ No ❑ N/A If no, please explain: 6. Are the proposed application rates (e.g., hydraulic, nutrient) acceptable? ❑ Yes ❑ No ❑ N/A If no, please explain: 7. Are there any 'setback conflicts for proposed treatment, storage and disposal sites? ❑ Yes or ❑ No If yes, attach a map showing conflict areas. 8. Is the proposed or existing groundwater monitoring program adequate? ❑ Yes ❑ No ❑ N/A If no, explain and recommend any changes to the groundwater monitoring program: 9. For residuals, will seasonal or other restrictions be required? ❑ Yes ❑ No ❑ N/A If yes, attach list of sites with restrictions (Certification B) FORM: APSRSR 04-10 Pagel of 3 M. EXISTING FACILITIES FOR ], )IFICATION AND RENEWAL APPL—TIONS 1. Are there appropriately certified Operators in Charge (ORCs) for the facility? M Yes ❑ No ❑ N/A ORC: Jared Healer Certificate #:93110 Backup ORC: Bob Branch Certificate #:15676 2. Are the design, maintenance and operation of the treatment facilities adequate for the type of waste and disposal system? M Yes or ❑ No If no, please explain: 3. Are the site conditions (e.g., soils, topography, depth to water table, etc) maintained appropriately and adequately assimilating the waste? M Yes or ❑ No If no, please explain: 4. Has the site changed in anyway that may affect the permit (e.g., drainage added, new wells inside the compliance boundary, new development, etc.)? M Yes or ❑ No If yes, please explain: The Bumgarner Field 01 has been removed from the permit. The Miller Field has been reduced from 24.8 acres to 3.6 acres. 5. Is the residuals management plan adequate? M Yes or ❑ No If no, please explain: 6. Are the existing application rates (e.g., hydraulic, nutrient) still acceptable? M Yes or ❑ No If no, please explain: T Is the existing groundwater monitoring program adequate? ❑ Yes ❑ No M N/A If no, explain and recommend any changes to the groundwater monitoring program: 8. Are there any setback conflicts for existing treatment, storage and disposal sites? ❑ Yes or M No If yes, attach a map showing conflict areas. 9. Is the description of the facilities as written in the existing permit correct? M Yes or ❑ No If no, please explain: 10. Were monitoring wells properly constructed and located? ❑ Yes ❑ No M N/A If no, please explain:, 11. Are the monitoring well coordinates correct in BRAS? ❑ Yes ❑ No M N/A If no, please complete the following (expand table if necessary): Monitoring Well Latitude Longitude O , „ O , o 12. Has a review of all self -monitoring data been conducted (e.g., NDMR, NDAR, GW)? M Yes or ❑ No Please summarize any findings resulting from this review: 13. Are there any permit changes needed in order to address ongoing BIMS violations? ❑ Yes or M No If yes, please explain: 14. Check all that apply: M No compliance issues ❑ Current enforcement action(s) ❑ Currently under JOC ❑ Notice(s) of violation ❑ Currently under SOC ❑ Currently under moratorium Please explain and attach any documents that may help clarify answer/comments (i.e., NOV, NOD, etc.) 15. Have all compliance dates/conditions in the existing permit been satisfied? ❑ Yes ❑ No M N/A If no, please explain: FORM: APSRSR 04-10 Page 2 of 3 16. Are there any issues related ❑ Yes ® No ❑ N/A If yes, please explain: -.)mpliance/enforcement that should. be re :d before issuing this permit? IV. REGIONAL OFFICE RECOMMENDATIONS 1. Do you foresee any problems with issuance/renewal of this permit? ❑ Yes or ® No If yes, please explain: 2. List any items that you would like APS Central Office to obtain through an additional information request: Item Reason 3. List specific permit conditions recommended to be removed from the permit when issued: Condition Reason 4. List specific special conditions or compliance schedules recommended to be included in the permit when issued: Condition Reason 5. Recommendation: ❑ Hold, pending receipt and review of additional information by regional office ® Hold, pending review of draft permit by regional office ❑ Issue upon receipt of needed additional information ❑ Issue ❑ Deny (Please state reasons: ) 6. Signature of report preparer: -/�d/�w Sighature of APS regional supervisor: Date: og. ! �c J V. ADDITIONAL REGIONAL STAFF REVIEW ITEMS The RSC 08 13 fecal coliform sample data does not match the data Presented on the contract lab data sheets. However, in both cases the geometric mean would still be <2 million. Questions submitted via e-mail 1/7/15: 1. Rotation of land application sites due to high Zinc levels? The ORC could not account for high Zinc levels in the Past The facility is permitted for 250MGD but flows are considerably less (approximately 30,000-40,000gpo) now. Higher Zinc levels might have been associated with the facility at full capacity. Since 2004 residuals have so maybe this should stay in the permit. 2. Permittee is in agreement to reduce TCLP monitoring to once/permit cycle. FORM: APSRSR 04-10 Page 3 of 3 NCDENR North Carolina Department of Environment and Natural Pat McCrory Governor October 20, 2014 A. W. Huffman, Owner Huffman Finishing Inc. Post Office Box 170 Granite Falls, NC 28630 SUBJECT: Compliance Evaluation Inspection — Residuals Facility Huffman Finishing Co-WWTP/A S Land Application of Residual Solids Permit No: WQ0002431 Caldwell County Dear Mr. Huffman: Resources I John E. Skvarla, ill Secretary Enclosed please find a copy of the Compliance Evaluation Inspection Form from the inspection conducted on 9/25/2014. The facility was found to be in compliance with permit WQ0002431. As a reminder, your permit expires on April 30, 2015. The renewal application is due by October 30, 2014. Please refer to the enclosed inspection report for additional observations and comments. The assistance of Mr. Shuford Wise was appreciated during the inspection. If you or your staff have any questions, please call me at (828) 296-4685. Sincerely, Beverly Price Environmental Specialist Enc. cc: M. Shuford Wise, Water Resources Director Town of Granite Falls PO Drawer 10 Granite Falls, NC 28630 4.Q Central Files ' ,QG ra'de "'tl es G:\WR\WQ\Caldwell\Wastewater\Non-discharge\I4uffman Finishing Company, Inc\W00002431 CE114 Facility.doc Water Quality Regional Operations —Asheville Regional Office 2090 U.S. Highway 70, Swannanoa, North Carolina 28778 Phone: 828-296-4500 FAX 828-299-7043 Internet httpl1portal.ncdenr.org1veb1vvq An Equal Opportunity 1 Affirmative Action Employer A AO_ NCDENR North Carolina Department of Environment and Division of Water Resources Water Quality Programs — Pat McCrory Thomas A. Reede� Governor Director October 3, 2014 HUFFMAN FINISHING INC PO Box 170 GRANITE FALLS NC, 286300170 Subject: Dear Huffman Finishing Inc: Natural Resources OCT - 7 2014 Water duality Regional E. Skvarla, III Secretary Notice of Expiration (NOE) Huffrnan Finishing Co-W WTP/A S Land Application of Residual Solids (503) System Permit No: WQ0002431 Caldwell County Our records indicate that the above referenced permit for the operation of a Land Application of Residual Solids (503) system is soon due for renewal. The most recent permit was effective on 5/30/2006, and will expire on 4/30/2015. Per administrative code, the renewal application must be submitted six (6) months prior to the expiration of your permit. Therefore, according to our records, you must submit your permit renewal by 10/30/2014. As the permit owner, you are responsible for maintaining this permit. Failure to do so may result in assessment of civil penalties in accordance with North Carolina General Statute § 143-215.6A. Renewal Instructions Please respond to this notice by taking one of the following actions: APPLY FOR PERMIT RENEWAL. Forms for renewal are available on-line at the Division of Water Resources website at httg://portal.ncdenr.ore/web/wq/aps/lau/applications. 2. APPLY FOR PERMIT RESCISSION. If the Land Application of Residual Solids (503) system is no longer active, or a permit is no longer needed, you may request to rescind your permit by submitting a letter requesting rescission signed by the permit owner, and documentation from the Division's Regional office that the system has been properly closed. If your system has never been constructed or does not include treatment and storage units, please indicate so in your rescission request letter. WATER QUALITY PERMITTING SECTION 1617 Mail Service Center, Raleigh, North Carolina 27699-1636 Location: 612 N. Salisbury St., Raleigh, NO 27604 Phone: 919-807-64641 FAX: 919-807-6496 Internet htto://oortal.ncdenr.orglweb/wa An Equal Opportunity I Affirmative Action Employer Please submit the necessary documentation to the following address: Division of Water Resources — Water Quality Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1636 Thank you in advance for your cooperation and timely response. If you have any questions regarding renewal of your permit, please contact our permitting staff by phone at (919) 807-6464. Sincerely, Jon Risgaard, Supervisor Division of Water Resources ee: A Its evllleeTR gio"i al Office, ater Quality Non -Discharge Permitting Unit Permit Application File 0002431 - 4 Compliance Inspection Report Permit: WQ0002431 Effective: 05/30/06 Expiration: 04/30/15 Owner: Huffman Finishing Inc SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S County: Caldwell PO Box 170 Region: Asheville Granite Falls NC 286300170 Contact Person: A W Huffman Title: Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second slop light after crossing the Catawba River. System Classifications: Primary ORC: Jared Allen Hepler Certification: 993110 Phone: 336-399-8072 Secondary ORC(s): On -Site Representative(s): On -site representative M Shuford Wise Phone: Related Permits: Inspection DateQ / Exit Time:nrY Primary Inspector: Beverly Price Phone: 828-296-4500 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: )0 Compliant ❑ Not Compliant Question Areas: 0 Miscellaneous Questions 0 Record Keeping (See attachment summary) aot �� ,�o�rr� e��II �f�d fs, tncQd owS Vtav� a �`otv2 c� i CS`�du w2 q . Page: 1 Permit: WQ0002431 Owner -Facility: Huffman Finishing Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Record Keeping Is GW monitoring being conducted, if required? Are GW samples from all MWs sampled for all required Are there any GW quality violations? Is GW-59A certification form completed for facility? Is a copy of current permit on -site? / Are current metals and nutrient analysis availabil e? Are nutrient and metal loading calculatinmost limiting parameters? a. TCLP analysis? b. SSFA (Standard Soil Fe ility Analysis)? Are PAN balances being maintajried? Are PAN balances within permit limits? Has land application equipment been calibrated? i Are there pH records for alkaline stabilization? Are there pH record for the land application site? Are nutrient/crop rQmoval practices in place? Do lab sheets support data reported on Residual Analysis Summary? Are hauling records available? Are hauling records maintained and up-to-date? # Has permittee been free of public complaints in last 12 months? Has application occurred during Seasonal Restriction window? Yes No NA NE ❑ ❑ Cl Cl ❑ ❑ ❑ ❑ ❑ Cl ❑ ❑ ❑ ❑ Cl ❑ ❑ Cl Cl ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Cl ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Cl Cl Cl ❑ Cl ❑ ❑ ❑ ❑ ❑ ❑ Cl ❑ ❑ Cl Cl ❑ ❑ ❑ ❑ Cl ❑ ❑ ❑ ❑ ❑ ❑ Cl ❑ ❑ Page: 2 c a.. YcJYp 4 3 1pl Do f,1.6/-t ral✓le ?' I%e Ge,�i 7' {� /J dbovf 3 �ni'k2 1✓Gd �e�/G��le� C:7 /l�1vYY/?G/rk7F/f� i NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Director Secretary A. W. Huffman, Owner Huffman Finishing, Inc. Post Office Box 170 Granite Falls, NC 28630 September 6, 2013 SUBJECT: August 21, 2013 Compliance Evaluation Inspection Huffman Finishing Co-WWTP Land Application of Residual Solids Permit No: WQ0002431 Caldwell County Dear Mr.Huffman: Enclosed please find a copy of the Compliance Evaluation Inspection Form from the inspection conducted on August 21, 2013. The facility was found to be in Compliance with permit WQ0002431. Please refer to the enclosed inspection report for additional observations and comments. The assistance of Mr. Shuford Wise was greatly appreciated during the inspection. If you or your staff has any questions, please call me at (828) 296-4685. Sincerely, Beverly rice Environmental Specialist Enclosure cc: Shuford Wise, ORC APS Central Files . A- P—S,AshevilIe ailes3ww AQUIFER PROTECTION SECTION North Carolina Division of Water Resources —Asheville Regional Office 2090 U.S. Highway 70, Swannanoa, N.C. 28778 Phone (828) 296A500 FAX (828) 299-7043 Internet: h2o.enr.state.nc.us An Equal Opportunity/AHinnative Action Employer Permit: WO0002431 SOC: County: Caldwell Region: Asheville Compliance Inspection Report Effective: 05/30/06 Expiration: 04/30/15 Owner: Huffman Finishing Inc Effective: Expiration: Contact Person: A W Huffman Title: Manager/Owner Facility: Huffman Finishing Co-WWTP/A S PO Box 170 Granite Falls NC 286300170 Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. System Classifications: LAB Primary ORC: Jared Allen Hepler Certification: 993110 Phone: 336-399-8072 Secondary ORC(s): Robert T Branch Certification: 15676 Phone: 336-510-0340 On -Site Representative(s): 24 hour contact name M Shuford Wise Phone: On -site representative M Shuford Wise Phone: 828-396-7111 Related Permits: Inspection Date: 08/2112013 Entry Time: 12:40 PM Exit Time: 12:55 PM Primary Inspector: Beverly Price Phone: 828-296-4500 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: ■ Compliant IJ Not Compliant Question Areas: Miscellaneous Questions (See attachment summary) Page: 1 Permit: W00002431 Owner -Facility: Huffman Finishing Inc Inspection Date: 08/21/2013 Inspection Type: Compliance Evaluation - Reason for Visit: Routine Inspection Summary: No land application occurred in 2012 and none is expected in 2013. Reduced flows at the facility have allowed the ORC to hold the solids in the WWTP. Page: 2 NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Acting Director Secretary June 18, 2013 Lee T. Huffman, Manager/Owner Huffman Finishing Company Post Office Box 170 Granite Falls. NC 28630 Subject: 2012 Annual Residuals Report Land Application of Residual Solids Permit No.WQ0002431 Dear Mr. Huffman: The Asheville Regional Office has received a copy of your 2012 Annual Report. We have completed a preliminary review of the Report. You will be contacted if any additional information is needed. Thank -you for your submittal. Sincerely, %%G✓,z� �wcA. Beverly Price Environmental Specialist AQUIFER PROTECTION SECTION North Carolina Division of Water Quality —Asheville Regional Office 2090 U.S. Highway 70, Swannanoa, N.C. 28778 Phone (828) 296-4500 FAX (828)299-7043 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer MA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Director Secretary Aquifer Protection Section July 31, 2012 Mr. Lee Huffman, Manager Huffman Finishing P.O. Box 170 Granite Falls, NC 28630 Subject: Changes to groundwater monitoring requirements Huffman Finishing WWTP Caldwell County Dear Mr. Huffman, Your current NPDES permit (NC0025135) requires triannual monitoring at two groundwater monitoring wells for the following parameters: chemical oxygen demand (COD), metals, nutrients, sulfate, total dissolved solids (TDS), total organic carbon (TOC) and volatile organic compounds (annually). The purpose of these monitoring requirements is to determine if your wastewater treatment plant is in compliance with current groundwater standards. It is important to note that water quality monitoring has been continuous since February 1992. A review of the historical data does not indicate any confirmed violations other than pH which appears to be attributed to natural background conditions. Therefore, it is recommended that the groundwater monitoring requirements associated with your current NPDES permit be rescinded with the stipulation that the two monitoring wells be properly abandoned according to the North Carolina Administrative Code 15A 2C Section 0.100. A separate copy of the well abandonment form (GW-30) should be sent to the Aquifer Protection Section's Asheville Regional Office at the address listed below. AQUIFER PROTECTION SECTION —Asheville Reglonal Office (ARO) 2090 U.S. 70 Highway, Swannanoa, NC 28778-8211 Phone: 828-296A5001 FAX: 828-299-7043 Internet www.nc terauality.org An Equal OpportunitylAffrmalive Adlion Employer NorthCarolina Naturalltf The Division apprc�,.,es your diligence in protecting thf iter resources of North Carolina. Please do not hesitate to call if you have any additional questions or concerns. I can be reached at (828) 296-4500 or brett.laverty@ncdenr.gov. Sincerely, Brett Laverty Hydrogeologist Aquifer Protection Section Asheville regional Office Cc: Serge! Chernikov -North Carolina Division of Water Quality Surface Water Section Complex Permitting Unit A '� ' •l/'� ,r^. r C/ El II I J l NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Director Secretary, April 16, 2012 i I Lee T. Huffman, Manager/Owner Huffman Finishing, Inc. Post Office Box 170 Granite Falls, NC 28630 SUBJECT: April 3, 2012 Compliance Evaluation Inspection Huffman Finishing Co. Land Application of Residual Solids (Non 503) Permit No: WQ0002431 Caldwell County Dear Mr.Huffman: Enclosed please find a copy of the Compliance Evaluation Inspection Form from the inspection that I conducted on April 3, 2012. The facility was found to be in Compliance with permit WQ0002431. Please refer to the enclosed inspection report for additional observations and comments. The assistance of Mr. Shuford Wise was greatly appreciated during the inspection. If you or your staff have any questions, please call me at (828) 296-4685. Sincerely, Beverly Prl e Environmental Enclosure cc: Caldwell County Health Department APS Central Files rARSz-Ash-6vil Il�PMfd.sI AQUIFER PROTECTION SECTION —Asheville Regional Offoe (ARO) 2090 U.S. 70 Highway, Swannanoa, NC 2877H211 Phone: 828-29645001 FAX: 828-299-7043 Internet www.ncwatemualilv.om Specialist �orthCarolina An Equal Opportunity Affirmative Action Employer C 0J Permit: W00002431 Owner -Facility: Huffman Finishing Inc Inspection Date: 04/03/2012 Inspection Type: Compliance E4uation Reason for Visit: Routine Inspection Summary: There was no application of residuals in 2011 and none anticipated in 2012. The WWTP is running at 10% of the permitted capacity. Page: 2 Water Pollution Control System Operator Designation WPCSOCC Permittee Owner/Officer Name: Mailing Address: NCAC 15A 8G .0201 Lee T. Huffman City: Granite Fars State: N - C - Zip: 2 8 63 0 Email address: Signature: _6K1ti l "f ..................................... 1+ Phone #: 3> to m � CD t� o' m n Date: nF/2a/2n11 ........................................... Facility Name: Huffman Finishing Company Permit #:W00002431 ! SUBMIT A SEPARATE FORM FOR EACH TYPE OF SYSTEM! Facility Type & Grade: Grade Grade' Biological WWTP Surface Irrigation N/A Physical/Chemical Land Application N/A Collection System Operator in Responsible Charge (ORC) Print Full Name: 7� C\Cep. A 1 � er) 14tq k r Certificate (Type _/ Grade / Number: LL A 9531 � C'� Work Phone #: Signature: xi l5 P1 �i�lXll^{'�OK % Date: "1 certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ....................... e...................... Back -Up Operator in Responsible Print Full Name: 1-)G ('� I ORC) Certificate Type! /C/r/rr de/Nu LA 15�+ 16 Work Phone #: (3'3�'1 5 / D - 8'3 LAD Signature: /V/ / Date: "1 certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted.I understand and will abide by the rules. and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ................................................................................................................................................ Mail or Fax to: WPCSOCC 1618 Mail Service Center Raleigh, NC 27699-1618 Fax: 919/733-1338 (See next page for designation of additional back-up operators. Designation of more than one back-up operator is optional.) Revised 1-2010 r NR NCDE North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director June 16, 2011 Lee T. Huffman Huffman Finishing, Inc. Post Office Box 170 Granite Falls, NC 28630-0170 REP C11C Ul Natural Resources SUBJECT: June 3, 2011 Compliance Evaluation Inspection Huffman Finishing Inc. Dee Freeman Secretary Land Application of Residual Solids (Non 503) Permit No: WQ0002431 Caldwell County Dear Mr. Huffman: Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on June 3, 2011. The facility was found to be in Compliance with permit WQ0002431. Mr. Shuford Wise, WWTP Operator In Responsible Charge (ORC), indicated that you would be changing contract operators for future land application events. Please submit a new ORC/Backup ORC Designation Form indicating the change in operators. I have enclosed an ORC Designation Form for your convenience. Please refer to the enclosed inspection report for additional observations and comments. The assistance of Mr. Shuford Wise was greatly appreciated. If you or your staff has any questions, please call me at (828) 296-4685. Sincerely, Beverly rice Environmental Specialist Enclosure cc: Shuford Wise, WWTP ORC, Town of Granite Falls APS Central Files s ev'�"illVFP4e a AQUIFER PROTECTION SECTION —Asheville Regional Office (ARO) 2090 U.S. 70 Highway, Swannanoa, NC 28778-8211 Phone: 828-29645001 FAX: 828-299-7043 Customer Service: 1-877-623-6748 One Internet www.ncwaterguality.org Nof[t�hCCarolina An Equal opportunity 1 Affirmative Acton Employer N--t m [/"i/, Compliance Inspection Report Permit: WQ0002431 Effective: 05/30/06 Expiration: 04/30/15 Owner. Huffman Finishing Inc SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/AS County: Caldwell PO Box 170 Region: Asheville Granite Falls NC 286300170 Contact Person: A W Huffman Title: Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. System Classifications: LA, Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 335-813-8063 Secondary ORC(s): On -Site Representative(s): 24 hour contact name On -site representative Related Permits: Inspection Date: 06/03/2011 Primary Inspector: Beverly Price Secondary Inspector(s): M Shuford Wise M Shuford Wise Entry Time: 11:30 AM Exit Time: 11:45 AM Phone: 828-396-7111 Phone: 828-396-7111 Phone: 828-296-4500 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: ■ Compliant Cl Not Compliant Question Areas: E Miscellaneous Questions (See attachment summary) Page: 1 permit: W00002431 Owner- Facility: Huffman Finishing Inc Inspection Date: 06/03/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: There was no land application of residuals in 2010 and none anticipated for 2011 due to a reduction in Flow at this facility per Shuford Wise, facility representative. Please submit an ORC/Backup ORC Designation Form if the contract applicator has changed. Page: 2 Water Pollution Control System Operator Designation Form WPCSOCC NCAC 15A 8G .0201 Permittee Owner/Officer Name: Mailing Address: City: State: Zip: Phone #: ( 1 Email address: Signature: Date: ............................................................................................................................................... Facility Name: Permit #: ! SUBMIT A SEPARATE FORM FOR EACH TYPE OF SYSTEM! Facility Type & Grade: Grade Grade Biological WWTP Surface Irrigation N/A Physical/Chemical Land Application N/A Collection System ............................................................................................................................................. Operator in Responsible Charge (ORC) Print Full Name: Certificate Type / Grade / Number: Signature: Work Phone #: Date: "I certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ............................................................................................................................................... Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: Certificate Type / Grade / Number: Work Phone Signature: Date: "I certify that I agreeto my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can.result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Mail or Fax to: WPCSOCC 1618 Mail Service Center Raleigh, NC 27699-1618 Fax:919/733-1338 See next page for designation of additional back-up operators. Designation of more than one back-up operator is optional.) (/ t P g g P P 4n P P Revised 1-2010 Additional Back-up ORC designations Facility Name: Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: Certificate Type / Grade / Number: Signature: Permit #: Work Phone #: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G,.0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ............................................................................................................................................... Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: Certificate Type / Grade / Number: Signature: Work Phone #: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: Certificate Type / Grade / Number: Signature: Work Phone #: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Cormnission. Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: Certificate Type / Grade / Number: Signature: Work Phone #: ( 1 Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Revised 1-2010 Compliance Inspection Report Permit: WO0002431 Effective: 05/30/06 Expiration: 04/30/15 Owner: Huffman Finishing Inc SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S County: Caldwell PO Box 170 Region: Asheville Granite Falls NC 286300170 Contact Person: A W Huffman Tilde: Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): 24 hour contact name M Shuford Wise Phone: On -site representative u or ise Phone: Related Permits: Inspection Date: Entry Time: Exit Time: Primary Inspector: Beverly Price Phone: 828-296-4500 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) FacilityStatus: OCompliant ❑ Not Compliant Question Areas: Miscellaneous Questions (See attachment summary) N 0 Lo, d Ap�,l. V^ apt® a Ido ire 4 O RC. d °s�•, 4-� o N , _4.r_�pak­e a� f Page: 1 Permit: WO0002431 Owner - Facility: Huffman Finishing Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit Routine Inspection Summary: Page: 2 oad r...�w Bio-green Services, Inc. Advance NC 27006 Y ka5 ■ h Telephone (336) 81348M Fa t3 ) 998 17 www.BioGreenSvo.com North Carolina Department of Environmental and Natural Resources Division of Water Quality �� Non -Discharge Permitting Unit ED 1617 Mail Service Center Raleigh, NC 27699-1617 0 2010 sagional Office Subject: Bio-Green Response Notice of Violation Huffinan Finishing Company Nov-2010-PC-0625 Permit No. WQ0002431 Dear Beverly Price, In doing research on the requested RCI reports we have found the following information. We spoke with A& L labs who has mostly done our testing in the past. They are aware that all NC companies have to have the RCI included so therefore they always sent it to us and we never needed to check the request for the RCI. We then contacted ESC, our new Lab to see if they alsolnew to do the RCI and if they didn't just send . us the report. They said they do not automatically include the RCI with the TCLP. They do not still have the sample as they only keep them about two months so they cannot perform the RCI. Since 2004 we have never had a problem with this. We will be sending a letter to ESC labs to let them know that anytime Bio-Green requests a TCLP we must have the RCI included also. We will follow up with next years Chain of Custody to make sure the RCI is marked for testing. We apologize for any delay or inconvenience to you. Thank you for informing us of this situation and be assured that it will not be a problem in the firture. Sincerely, Ray Gambill, ORC Bio-Green Services, Inc. cc: M. Shuford Wise Town of Granite Falls Enclosures: TTS `flug 26 2010 1:17PM HI ;REEM 33F--87205 P.1 �' •t a d q + l # ate n a'i �lgm=a n' . & '44 RIo-Green Services, Inc. 383 Potts Road Advance, NC 27006 336-998-7205 RECEgQ90 PIA 2 ) 9,^.'n Send to; NCDENR From: Denise Harrison Asheville Regional Attention: Beverly Price Date: August 26, Office Location: Asheville Office Location: Advance, NC Fax Number: 828-299-7043 Phone Number: 336-998-7205 Urgent • Reply ASAP ❑ Please comment ❑ Please Review ❑ For your Information Total pages, including cover: 3 Please find letters for Beverly Price concerning violation of Huffman Finishing Co, and Town of Granite Falls. IDensse Harrison Mice /I nug 26 2010 1:17PM BI- ;REEN 33f--87205 p.2 383 Potts Road B n Services, Inc. Advance, NC 27006 North Carolina Department of Environmental and Natural Resources Division of Water Quality Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Bio-Green Response Notice of Violation Huti3nan Finishing Company Nov-2010-PC-0625 Permit No. WQ0002431 Dear Beverly Price, Tewplmne I336} 8tsem Fax P" 999-7205 www.ffioGreen.Smoom RECE9VED ?M 2u 26i0 Asheville Rogional Office In doing research on the requested RCI reports we have found the following information. We spoke with A& L labs who has mostly done our testing in the past. They are aware that all NC companies have to have the RCI included so therefore they always sent it to us and we never needed to check the request for the RCI. We then contacted ESC, our new Lab to see if they also knew to do the RCI and if they didn't just send us the report. They said they do not automatically include the RCI with the TCLP. They do not still have the sample as they only keep them about two months so they cannot perform the RCI. Since 2004 we have never had a problem with this. We will be sending a letter to ESC labs to let them know that anytime Bio-Green requests a TCLP we must have the RCI included also. We will follow up with next years Chain of Custody to make sure the RCI is marked for testing. We apologize for any delay or inconvenience to you. Thank you for informing us of this situation and be assured that it will not be a problem in the future. Sincerely, Ray Gambill, ORC Bio-Green Services, Inc. cc: M. Shuford Wise Town of Granite Falls Enclosures: TTS 383 Potts Road Bio-green Services, Inc. Advance, Nc 27006 Telephone (335) 813.8063 Fax (338) SW7205 www2loGreenSro.com North Carolina Department of Environmental and Natural Resources Division of Water Quality Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Bio-Green Response Notice of Violation Nov-2010-PC-0625 Permit No. WQ0002431 Dear Mr. Davidson, !JL 0 6 20 Asheville Regional 01fic6 Please find attached requested information not included in 2009 annual report. TCLP was omitted due to using a new vendor. This vendor had a slow process but the test was performed during the correct time frame for the permit. Other forms have been corrected and submitted. All corrective actions have been completed and are included with this packet. Please accept our apologies fro any inconvenience this may have caused. Sincerely, Ray ambill, ORC Bio-Green Services, Inc.. cc: M. Shufprd Wise Town of Granite Falls Enclosures: tts Company Name/Addr. Bio-Green Services, Inc. 383 Potts Road Advent, NC 27006 Alternate Shot, AnavaislComamerlPmservauve ""•-'• Chain of Custody A207 Page_of prep by. ENVIRONMENTAL Sdenee Carp 12065 Lebanon Road ML Juliet TN 37122 Phone (615)758.5858 Phone (800)767-5859 FAX (615)75M859 a FV- ti v E mea W. Pried Desalpum G c 'x`t / o/lS 4.wT PnpNE: taxTpabxms cw cxrssw. .web �ar `G ;, SaKatllilylp 6 g / P.nl CoCode (lab use ow Templatm Prelogh SNppedYU: Raleigh Service Center caa.aw upnave): P-W.N.N Y Ruah7 (Lab MUST be Notified) Same Day ...... 100% _Neat Day .....100% Twa Day ......... 50% Dw Rewbs Needed No m Ema07 No Yes FAX? _No_Yes Sam eID G /6/ z / Cw rob Go oo Mabbi wr✓ rti rJ Depth 2' 2' Date !Z'/a tz; Tlmo r a HJ9f ci0" ,Z RamadWmnhminam sample a(lab eny) d) -oz. MaW: SSSaiVSoW GWGmuodwahu WW'vy"hMater GWGt"Water GT-Other_ Remade:: pH Te{0p / X,rMJYar CIM-roNv oar TO.; mmol ltY(ay^aEn) •. 5 anpM M1WM W:F.cE. LPs_oan_ wer .. Lf La Win �•'• D.a wH YFrj 0. Ne>/A31aNL. pse: itne: RrtC.N 1M tsN+raaal 4 7 n 40 7 TaIW' .` B1Ma — '1I rwy,a,rnoiysgmm,. L,1.: iMw. fu l.a eA iWue1 ` aWa: U Th NLF: *ESC REPORT OF ANALYSIS Denise Harrison Bio-Green Services, Inc. 383 Potts Road Advent, NC 27006 12065 Lebanon Rd. Mt. Juliet, IN 31122 1615) 756-5858 1-'00-7671 859 Fax 16151 756-5859 Tax I.D. 62-0014289 Est. 1970 January 27,2010 ESC Sample @ : L436608-02 Date Received December 15, 2009 Description Granite Falls WWTP Site ID 1618 2431 Sample ID H 2431 2 FT Project 1 / 2 Collected By Ray Gambill Collection Date 12/10/09 16:45 Parameter Result Det. Limit Units Limit Method Date/Time By Dil TCLP Extraction - 1311 12/17/09 0917 AJN 1 Mercury BDL 0.0010 mg/1 0.20 7470A 12/18/09 0947 ARF Arsenic BDL 0.050 mg/l 5.0 6010E 12/17/09 2216 JBC 1 Barium BDL 6 .15 mg/1 100 6010E 12/17/09 2216 JBC 1 Cadmium BDL 0.050 mg/l 1.0 60105 12/17/09 2216 JBC 1 Chromium BDL 0.050 mg/l 5.0 60105 12/17/09 2216 JBC 1 Lead BDL 0.050 mg/1 5.0 6010B 12/17/09 2216 JBC 1 Selenium BDL 0.050 mg/l 1.0 6010E 12/17/09 2216 JBC 1 Silver BDL 0.050 m9/1 5.0 60105 12/17/09 2216 JBC 1 TCLP ZHE Extraction - 1311 12/17/09 0840 LJN 1 TCLP Volatiles Benzene BDL 0.050 mg/l 0.50 8260B 12/19/09 1055 DP 1 Carbon tetrachloride BDL 0.050 mg/1 0.50 8260B 12/19/09 1855 DP 1 Chlorobenzene BDL 0.050 mg/l 100 0260B 12/19/09 1855 DP 1 Chloroform BDL 025 mg/l 6.0 82608 12/19/09 1855 DP 1 1,2-Dichloroethane BDL 0.650 mg/1 0.50 8260E 12/19/09 1855 DP 1 1,1-Dichloroethene BDL 0.050 mg/1 0.70 8260B 12/19/09 1855 DP 1 2-Butanone IMEN) SUL 0.50 mg/1 200 8260B 12/19/09 1855 DP 1 Tetrachloroethene BDL 0.050 mg/1 0.70 8260B 12/19/09 1855 OP 1 Trichloroethene BDL 0.050 mg/1 0.50 8260E 12/19/09 1855 DP 1 Vinyl chloride BDL 0.050 mg/l 0.20 8260B 12/19/09 1855 DP 1 Surrogate Recovery Toluene-d8 102. % Rec. 114. 8260E 12/19/09 1855 OP 1 Dibromofluorcmethane 101. 4 Rec. 125. 8260E 12/19/09 1855 DP 1 a,a,a-Trifluorotoluene 106. B Rec. 114. 8260B 12/19/09 1855 DP 1 4-Bromofluorobenzene 106. H Rec. 120. 8260E 12/19/09 1855 DP 1 TCLP Pesticides Chlordane BDL 0.0050 mg/l 0.030 8001A 12/21/09 0528 ADF 1 Endrin BDL 0.0050 mg/1 0.020 8081A 12/21/09 D528 ADF 1 Heptachlor BDL 0.0050 mg/l 0.0080 8081A 12/21/09 0528 ADF 1 Lindane BDL 0.0050 m7/1 0.40 8081A 12/21/09 0528 ADF 1 Methoxychlor BDL 0.0050 mg/1 10. 8081A 12/21/09 0528 ADF 1 Toxaphene BDL 0.010 mg/l 0.50 8081A 12/21/09 D528 ADF 1 Decachlorobiphenyl 52.5 8 Rec. 123. 9081A 12/21/09 0528 ADF 1 Tetrachloro-m-xylene 52.9 8 Rec. 114. 8081A 12/21/09 0528 ADF 1 TCLP Herbicides 2,4,5-TP (Silvex) BDL 0.0020 mg/1 1.0 8151A 12/22/09 1305 C55 1 Page 4 of 5 v&A -F-4 C ESC L•A�9 9•C�I•E�N•C•E•9 REPORT OF ANALYSIS Denise Harrison Bio-Green Services, Inc. 383 Potts Road Advent, NC 27006 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5658 1-800-767-5859 Fax (6151 756-5859 Tax I.D. 62-0824289 Est. 1970 January 27,2010 ESC Sample 0 : L436608-02 Data Received December 15, 2009 Description Granite Falls HWTP Site ID 1618 2431 Sample ID H 2431 2 FT Project 1 / 2 Collected By Ray Gambill Collection Date 12/10/09 16:45 Result D t Limit Units Limit method Date/Time By Dil P t BDL 0.0020 mg/1 10. 8151A 12/22/09 1305 CBB 1 2 4-D Surrogate Recovery 8 N.C. 8151A 12/22/09 1305 CBB 11�- 2,4-Dichlorophenyl Acetic Acid 96.7 TCLP Semi -Volatile. 0.10 mg/1 7.5 8270C 12/18/09 1550 LSB 1 1,4-Dichlorobenzene BDL 0.10 mg/1 0.13 8270C 12/18/09 1550 LSB 1 2,4-Dinitratoluene gDL 0.10 mg/1 0.13 8270C 12/18/09 1550 LSB 1 Hexachlorobenzene BDL 0.10 8270C 12/18/09 1550 LSB 1 Nexachlozo-1,3-butatliene BDL 0.10 Mg/1 3.00 8270C 12/18/09 1550 LSB 1 Hexachloroethane BDL 0.10 mg/1 2.0 8270C 12/18/09 1550 LSB 1 Nitrobenzene BDL BDL 0.30 mg/1 5.0 8270C 12/18/09 1550 LSB 1 Pyridine 0. 18 0.30 mg/1 400 8270C 12/18/09 1550 LSB 1 364-Methyl Phenol BDL 0.10 mg/1 200 8270C 12/18/09 1550 LSB 1 2-Methylphenol BDL 0.10 mg/1 I00 8270C 12/18/09 1550 LSB 1 Pentachlorophenol BDL 0.10 m9/1 400 8270C 12/18/09 1550 LSB 1 2, 4,4, 6-Trichlorophenol 5-Trichlorophenol 2, BDL 0.10 mg/1 2.0 8270C 12/18/09 1550 LSB 1 Surrogate Recovery 33.3 8 Rec. 87.0 8270C 12/18/09 1550 LSB 1 2-Fluorophenol 29.8 8 Rec. 67.0 8270C 12/18/09 1550 LSB 1 Phenol-d5 59.9 9 Rec. 120. 8270C 12/18/09 1550 LSB 1 Nitrobenzene-d5 83.2 8 Rec. 122. 8270C 12/10/09 1550 LSB 1 2-Fluorobiphenyl 303. 9 Rec. 148. 8270C 12/38/09 1550 LSB i 2,4, 6..Tc ibromop�henol 101. 8 Rec. 149. 8270C 12/18/09 1550 LSB 1 BDL - Below Detection Limit Det. Limit - Estimated Quantitation Limit (EQL) Limit - Maximum Contaminant Level as established by the US EPA Note: The reported analytical re. ults relate only to the samplhoutbmittthewritten approval from BBC. This report shall not be reproduced, except in full, witReported: 12/22/09 18:03 Revised: 01/27/10 16:51 Page 5 of 5 Dosage Rate Evaluation Report Product Type: Huffman mills class B 2009 Sample Da 7/1/2009 Usage Froi 1/1/2009 12/31/2009 Parameter PPM (mg/kg) Lbs/DryTon pan Iniected PAN Surface 28260 56.52 TKN 89400 0.002 178.8 Ammonia Nitrogen (Am) 7200 14.4 Nitrate Nitrogen (Nin) 0 0 Organic Nitrogen (Om) 82200 42.2 Total Phosphorus (P) 4500 9 Total Phosphate (P205) 0 0 Estimated Avail. P205 0 0 Total Potassium (K) 1600 3.2 Total Potash (K20) 0 0 Arsenic (As) 5.7 0.0114 Cadmium (Cd) 0 0 Chromium (Cr) 4290 8.58 Copper(Cu) 484 0.968 Lead (Pb) 11 0.022 Mercury (Hg) 0.8 0.0016 Molybdenum (Mo) 0 0 Nickel (Ni) 22 0.044 Selenium (Se) 4.4 0.0088 Zinc (Zn) 416 0.832 Aluminum (AI) 2140 4.28 Calcium (Ca) 5900 11.8 Iron (Fe) 6680 86.4 Sodium (Na) 8600 2.3 Sulfur IS) 20800 9.88 Magnesium (Mg) 2900 5.8 Manganese (Mn) 240 0.12 0 Percent Sc 3.6 PH Level: 7.1 ppm or mg/kg x .002 = Ibs/dry ton Biosolids/Residuals Application State: NORTH CAROLINA Organic Nitrogen Mineralization R 0.3 6500 tanker load= 1 55.107 ANNUAL RESIDUAL SAMPLING SUMMARY FORM Attach this form to the corresponding Annual Report Please note that your permit may contain additional parameters to be analyzed than those required to be summarized on this form. Permit Number: WQ0002431 Facility Name: Huffman Finishing co. NPDES # or WQ#: W WTP Name: Residual Analvsis Data nc0025135 Huffman Laboratory: 1) 2) 3) 4) 5) A&L laboratories .. Sample ••p 1 • ----------- Percent Solids— ■IrwAR �� _ ..,.r, uuucr pcuauy or iaw, rnat tors document was prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Ay Sight oflireparer Date nr=mp Cr,DA! Deer .cnnnm ANNUAL PATHOGEN AND VECTOR ATTRACTION REDUCTION FORM Facility Name: Huffman Finishing Co. Permit Number: WWTP Name: Huffinan Finishing Co. WWTP NPDES Number: Monitoring Period: From 1/1/2009 To 12/31/2009 W00002431 NC25135 Pathogen Reduction (40 CFR 503.32) - Please indicate level achieved and alternative performed: Class A: Alternative 1 ❑ Alternative 2 ❑ Alternative 3 ❑ Alternative 4 ] Alternative 5 ❑ Alternative 6 ❑ If applicable to alternative performed (Class A only) indicate "Process to Further Reduce Pathogens": Compost 01 Heat Drying ❑ Heat Treatment ❑ Thermophilic ❑ Beta Ray 0 Gamma Ray ❑ Pasteurization ❑ Class B: Alternative 1 E4 Alternative 2 ❑ Alternative 3 ❑ If applicable to alternative performed (Class B only) indicate "Process to Significantly Reduce Pathogens": Lime Stabilization ❑ Air Drying❑ Composting ❑ jAerobic Digestion ❑ A❑naerobic Digestion If applicable to alternative performed (Class A or Class B) complete the following monitoring data: Parameter Allowable Level in Sludge PathogenDensity y Number o Excee- I Frequency ofAnalysi Sample Type Analytical Tech-niqu Minimun Geo. Mean MaximuniUnits Fecal Colifonn 2 x 10 to the 6th power MPN per gram of total solids or 2 x 10 to the 6th power CFU per gram of 1000 mpn per gram of total solid (dry weight) 9000 19498 36000 1001-n1 0 1 grab lag Salmonella bacteria (in lieu of fecal Conform) I 3 MPN per 4 grams total solid (dry weight) vector Attraction KeductiOn (40 CN'lt 5U3.33) - Please indicate option performed: Option 1 ❑ Option 2 ❑ Option 3 ❑ I Option 4 ❑ 1 Option 5 ❑ Option 6 Li Option 7 ❑ Option 8 ❑ loption 9 ❑ loption 10 ❑ No vector attraction reduction options were performed CERTIFICATION STATEMENT (please check the appropriate statement) ❑ "I certify, under penalty of law, that the pathogen requirements in 40 CFR 503.32 and the vector attraction reduction requirement in 40 CFR 503.33 have been met." "I certify, under penalty of law, that the pathogen requirements in 40 CFR 503.32 and the vector attraction reduction requirement in 40 CFR 503.33 have not been met." (Please note if you check this statement attach an explanation why you have not met one or both of the requirements.) "This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the pathogen and vector attraction reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment." Gambill VP Preparer Name and Title (type or print) 67�i Sigt re of Preparer Date Bio-Green Svc, Inc Land Applier Name and Title (if applicable)(type or print) Signature of Land Applier (if applicable) Date DENR FORM RF (5/2003) W TER TECH LABORATORIES,INC 5 Pinewood plaza P.O. Box 1056 Granite Falls, N.C. 28630 (828) 3964444 CHAIN OF CUSTODY I CLIENT: Hul(mJjNC0025135 Finishing Company PHONE: (828) 396-1741 Wasteer Treatment Plant TYPE SAMPLE: Wastewater P.O. B170 NO.LOCATIONS: 1 Granitails, N.C. 28630 SAMPLER NAME: S. Wise NPDES Sample Location Facility Name ,I Sample Collection i iate Time Temp °C Sample Type Grab/Composite Containers• No. Plastid Glass Fivafysis' Required Digester Sludge I v Grab 1 P Fecal Colifonn Digester Sludge o Grab I P Fecal Coliform Digester Sludge _ 6 Grab [ P Fecal Colilia m Digester Sludge �.I e-e Grab [ P Fecal Coliform Digester Sludge hI _ 4e Grab P Fecal Coliforrn Digester Sludge ,I o d Grab P Fecal Colifonn Digester Sludgej6�3 E3 Grab P Fecal Colifonn Grab/Composite P/G �.I Grab /Composite P/G j Grab/Composite P/G Relinquished By: ry Date: _ o Time: t Receiv By: Dat Time: Relinquished BY: LLLI "Uate: Time: Received By: Date: Time: Preservatiun: [X] Cool 4°C-[BOD,TSS ] . [X] Cool 40C- pH<2 VMS, Total Phosphorus, Total [ ]Cool 4°C, PH<2 w/ HNO3 [ ] None - Chloride, pH, Fluo Other: [X] Cool 4°C, Na2S203 - [0 [ ] Cool 4°C, pH>12 w/NaOI [ ] Cool 4°C, pH>9 w/ NaOH [ 1 Per Analyzing lab - Orgat Sample Temperature at Lai Pity, MBAS; Color AlkalinityVi,Turbidity NO2-NO3,:TKN, Oil & Grease, TOC,[COD,JHardness, except Cr, VI Bacteria] L Ascorbic acid - Cyanide :- Sulfide WRTER6TECH LqH/S.MC. POST OFFICE BOX 1056 • 45PINEWOOD PLAZA DR GRANITE FALLS. NORTH CAROLINA 28630 (828) 3964444 SAMPLE., Huffman Finishing -Digester Cot IFCTIONDATE: 6/30/2009 PERMITA' COLLECTION 77ME: ADDRESS: RECEIVED DATE: 6/30/2009 RECEIVED TIME: 1235 REPORTED. 8/3/2009 ANALYSIS ANALYSIS RESULTS UNITS DATE ANALYST Fecal Coliform 01.34,600 /100mL 6I80/09 lag Fecal Coliforr0 #2-27,000 /t00ml- 6/30109 lag Fecal Coliform #3-36.000 /10DmL 6130109 lag Fecal Colifom 94-17.000 /100mL 6130109 lag Fecal Cofiforrn #5-14,000 /100mL 6/30109 lag Fecal Coliform #6-9,000 HOOmL 6/40/09 lag Fecal Coliform #7-16,000 /100ml- 6130109 lag LOG ID: 0907-077 REPORTED BY: NC CERTIFIED I fp Tony Gragg, Lab Supervisor Huffman Finishing Company Post Office Box 170 Granite Falls, North Carolina 28630 June 07, 2010 Ray Gambill Bio-Green Services 383 Potts Road Advance, North Carolina 27006 Subject: Bio-Green Response Notice of Violation NOV-2010-PC-0625 Permit No. WQ0002431 Dear Mr. Gambill: L _ i r 1 ; ! I ` IRS IUN 10 DO Asheville Regional Office In reference to the violations of monitoring and reporting requirements stated in the June 01, 2010 letter from NCDENR, Aquifer Protection Section it is requested by Huffman Company that Bio-Green Services take the necessary action and correct any and all violations of the monitoring and reporting requirements stated in the Huffman Finishing Company Land Application Permit. Please provide a written response to the violation notice before July 01, 2010. Please send the response directly to NCDENR, Aquifer Protection Section along with a copy of the response to Huffman Finishing Company. Sin erely, 4�tti/hfl.rn�--- Lee T. Huffman V cc: Bev Price NCDENR T' HV7 r Gp ANA AW� NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director June 1, 2010 CERTIFIED MAIL 7009 1680 0000 7514 7607 RETURN RECEIPT REOUESTED RECEIPT # Lee T. Huffman Huffman Finishing; Inc. Post Office Box 170 Granite Falls NC 28630 Subject: Notice of Violation NOV-2010-PC-0625 Permit No. W00002431 CaldwellCounty Dear Mr. Huffman, Natural Resources Dee Freeman Secretary On May 13, 2010, staff of the NC Division of Water Quality (DWQ), Aquifer Protection Section (APS), inspected the subject wastewater treatment and disposal system. We wish to thank Mr. Shuford Wise, ORC, who was present and assisted during then inspection. The following items specify permit conditions related to the 2009 Annual Report that were in violation during the time of the inspection. (Also please refer to the attached inspection report): MONITORING AND REPORTING REQUIREMENTS Condition 2. Requires a corrosivity, ignitability, and reactivity analysis as well as a Toxicity Characteristics Leaching Procedure (TCLP) analysis be conducted on residuals generated by each residuals source generating facility listed in the most recent -certified Attachment A of this permit. The analyses shall be performed at the frequency specified in the most recently -certified Attachment A of this permit. The corrosivity, ignitability and reactivity analysis was not included in the 2009 Annual Report AQUIFER PROTECTION SECTION —Asheville Regional Office (ARO) 2090 U.S. 70 Highway, Swannanoa, NC 28778-8211 Phone: 828-296.45001 FAX: 828-299-7043 One Customer Service:1-877-623-6748 North Carolina Internet wwwncwatemualitv.om N ffra//y An Equal eppoctunitylA native Action Employer FL6 !bL`i ,,f Mr. Huffman Permit No WQ0002431 June 1, 2010 Page 2 of 2 Condition 3. Requires a Plant Available Nitrogen (PAN) calculation as part of the residuals analysis. The PAN calculation was not included in the 2009 Annual Report. You are required to take any necessary action to correct the above violations and to provide a written response to this Notice by July 1, 2010. Please include in your response all corrective actions already taken and a schedule for completion of any corrective actions not addressed. Failure to comply with conditions in a permit may result in a recommendation of enforcement action, to the Director of the Division of Water Quality who may issue a civil penalty assessment of not more that twenty-five thousand ($25,000) dollars against any "person" who violates or fails to act in accordance with the terms, conditions, or requirements of a permit under authority of G.S. 143-215.6A. Please note that each day a violation continues may be considered a separate violation, subject to additional civil penalties. In addition, the Annual Pathogen & Vector Attraction Reduction Form was not filled out correctly. Based on the data submitted, Alternative 1 should have been selected to show pathogen reduction verification rather than aerobic digestion. The geometric mean calculation was not calculated properly. The analytical method should be indicated on the form. Please re -calculate and re -submit the Form. The results on the Residuals Sampling Form do not match the lab data sheets. Please review and re -submit the Form. If you have any questions concerning this Notice, please contact Beverly Price at 828-296-4500 G. Landon Davidson, L.G. Aquifer Protection Supervisor attachments: cc: Ray Gambill, Land Application ORC, Biogreen Services, Inc. Shuford Wise, W WTP ORC, Town of Granite Falls Caldwell County Environmental Health Department ARO-APS Files Aquifer Protection Section Central Files 1r) Compliance Inspection Report Permit: WQ0002431 Effective: 05/30/06 Expiration: 04/30/14 Owner: Huffman Finishing Inc _ SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S County: Caldwell PO Box 170 Region: Asheville Granite Falls NC 286300170 Contact Person: A W Huffman Title: Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. System Classifications: LAB Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 336-813-8063 Secondary ORC(s): On -Site Representative(s): 24 hour contact name On -site representative Related Permits: Inspection Date: 05/1312010 Primary Inspector: Beverly Price Secondary Inspector(s): M Shuford Wise M Shuford Wise Entry Time: 02:00 PM Exit Time: 02:45 PM Phone: 828-396-7111 Phone: 828-396-7111 Phone: 828-296-4500 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: ❑ Compliant ■ Not Compliant Question Areas: Miscellaneous Questions E Record Keeping ■ Pathogen and Vector Attraction (See attachment summary) Page: 1 Permit: W00002431 Owner -Facility: Huffman Finishing Inc Inspection Date: 0511312010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: The inspection included a tour of the WWTP and a review of the 2009 Annual Report. According to Shuford Wise, WWTP ORC, they do not anticipate land application of residuals this year. 2009 Annual Report: 1) Ignitability/Corrosivity/Reactivity analysis missing from report. 2) PAN calculation missing from report. Calculate PAN and submit. 3) The Annual Pathogen & Vector Attraction Reduction Form was not filled out correctly. Based on the data submitted, Alternative 1 should have been selected to show pathogen verification rather than Aerobic Digestion. The geometric mean calculation was not calculated properly. The analytical method should be indicated on the form. Re -calculate and re -submit the form. 4) The results on the Residuals Sampling Summary Form do not match the lab data sheets. Correct and re -submit. Page: 2 'r Permit: W00002431 Owner -Facility: Huffman Finishing Inc Inspection Date: 0511312010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Type Yes No NA NE Distribution and Marketing ❑ Land Application ■ Record Keeping Yes No NA NE Is GW monitoring being conducted, if required? 0 El ■ ❑ Are GW samples from all MWs sampled for all required parameters? ❑ D ■ Are there any GW quality violations? ❑ ❑ ■ Q Is GW-59A certification form completed for facility? ❑ Cl ■ O Is a copy of current permit on -site? ❑ ❑ ❑ ■ Are current metals and nutrient analysis available? ■ ❑ Are nutrient and metal loading calculating most limiting parameters? ■ Cl ❑ Q a. TCLP analysis? ■ ❑ ❑ 11 b. SSFA (Standard Soil Fertility Analysis)? ■ Cl D ❑ Are PAN balances being maintained? _■ ❑ ❑ Are PAN balances within permit limits? ■ Cl ❑ Cl Has land application equipment been calibrated? Q Q Q ■ Are there pH records for alkaline stabilization? O Q ■ ❑ Are there pH records for the land application site? ■ Q ❑ 0 Are nutrient/crop removal practices in place? Cl Cl ❑ ■ Do lab sheets support data reported on Residual Analysis Summary? ❑ ■ ❑ ❑ Are hauling records available? ■ ❑ 0 Q Are hauling records maintained and up-to-date? ■ O ❑ # Has permittee been free of public complaints in last 12 months? ❑ ❑ C3 ■ Has application occurred during Seasonal Restriction window? ■ ❑ Q Comment: Ignitability/Reactivity/Corrosivity missing from 2009 Annual Report. PAN calculation missing from 2009 Annual Report residual analysis. Pathogen and Vector Attraction Yes No NA NE a. Fecal coliform SM 9221 E (Class A or B) ❑ ❑ D ■ Class A, all test must be <1000 MPN/dry gram Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram ■ Fecal colifonn SM 9222 D (Class B only) ■ Page: 3 Permit: WQ0002431 Owner -Facility: Huffman Finishing Inc Inspection Date: 05/13/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram ■ b. pH records for alkaline stabilization (Class A) ❑ ❑ ■ ❑ c. pH records for alkaline stabilization (Class B) ❑ ❑ ■ ❑ Temperature corrected ❑ d. Salmonella (Class A, all test must be < 3MPN/4 gram day) ❑ ❑ ■ ❑ e. Time/Temp on: ❑ ❑ ■ ❑ Digester (MCRT) ❑ Compost ❑ Class A lime stabilization ❑ f. Volatile Solids Calculations ❑ ❑ ■ ❑ g. Bench -top Aerobic/Anaerobic digestion results ❑ ❑ ■ ❑ Comment: Page: 4 Compliance Inspection Report Permit: WQ0002431 Effective: 05/30/06 Expiration: 04/30/11 Owner: Huffman Finishing Inc SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWiP/A S County: Caldwell PO Box 170 Region: Asheville Granite Falls NC 28630 Contact Person: A W Huffman Title: Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. System Classifications: Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 336-813-8063 Secondary ORC(s): On -Site Representative(s): 24 hour contact name Related Permits: Inspection Date: 06/12/2009 Primary Inspector: Beverly Price Secondary Inspector(s): Sherrill Ray Gambill Entry Time: 08:00 AM Exit Time: 08:30 AM Phone: 336-613-8063 Phone: 828-296-4500 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: ■ Compliant ❑ Not Compliant Question Areas: N Miscellaneous Questions (See attachment summary) �j0 Rr?Vir\� Page: 1 Permit: W00002431 Owner - Facility: Huffman Finishing Inc Inspection Date: 05/12/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: The inspection consisted of a review of the 2008 Annual Report. There was no land application activity in 2008 due to mill slow down. No land application activity anticipated for 2009. Page: 2 Compliance Inspection Report. Permit: WO0002431 Effective: 05/30/06 Expiration: 04/30/11 Owner: Huffman Finishing Inc SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S County: Caldwell PO Box 170 Region: Asheville Granite Falls NC 28630 Contact Person: A W Huffman Title: Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. System Classifications: Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 336-813-8063 Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 11/27/2007 Entry Time: 01:00 PM Exit Time: 01:45 PM Primary Inspector: Beverly Price Phone: 828-296-4500 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: ■ Compliant ❑ Nat Compliant Question Areas: E Miscellaneous Questions (See attachment summary) tA0 On-S-�ke- 1n5Qe�^ i 257. (I (Z-I 107 Page: 1 Permit: WQ0002431 Owner - Facility: Huffman Finishing Inc Inspection Date: 11127/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: THERE WAS NO ON -SITE INSPECTON FOR THIS FACILITY IN 2007. The inspection consisted of a review of the 2006 Annual Report. An Additional Information Request was submitted for the folowing: 1)Missing SAR calculation 2)Cresols analyses were missing from the TCLP 3) Pollutant loading rate calculations required verification as two different dry ton/ac vlaues were used. No residuals have been applied thus far in 2007 and none are expected to be applied. Page: 2 �pF `rIATFQ p Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources O Y ` �'v��✓/ Alan W. Klimek, P.E. Director Division of Water Quality AQUIFER PROTECTION FILE COPY October 25, 2006 A. W. Huffman, Jr. Huffman Finishing Company, Inc. Post Office Box 170 Granite Falls, NC 28630 SUBJECT: October 24, 2006 Compliance Evaluation Inspection Huffman Finishing Company, Inc. Land Application of Residual Solids (Non-503) Permit No: WQ0002431 Caldwell County Dear Mr. Huffman: Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on October 24, 2006. The facility was found to be in Compliance with permit WQ0002431. As you are aware, your permit was renewed on May 30, 2006. With the permit renewal came additional monitoring requirements. Condition 1.7. requires that Class B pathogen requirements must now be met. According to the data review, this condition has not been satisfied as yet. Please ensure that data to verify pathogen reduction is collected. In addition, Permit Condition 111.5. now requires that laboratory analyses shall be performed/gathered on the residuals as they are to be land applied. The assistance of Mr. Shuford Wise was greatly appreciated during the inspection. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff has any questions, please call me at 828-296-4500 Ext.4685. Sincerely, / Beverly Price Environmental Specialist Enclosure cc: S. Ray Gambill, ORC BIO-GREEN Services, Inc. 383 Potts Road Advance, North Carolina 27006 Shuford Wise, Water Resources Director Town of Granite Falls P.O. Drawer 10 Granite Falls NC 28630 LAU Files Pgrfer rrc�-ictzr ecf r, As'Ireuih N�One n Cazo ina �vaturn)t7 North Carolina Division of Water Quality— Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 2964500 Aquifer Protection Section FAX (828) 299-7043 Customer Service 1-877-623-6748 Internet h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Past Consumer Paper Compliance Inspection Report Permit: W00002431 Effective: 05/30/06 Expiration: 04/30/11 Owner: Huffman Finishing Inc SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S County: Caldwell PO Box 170 Region: Asheville Granite Falls NC 28630 Contact Person: A W Huffman Phone: 828-396-1741 Directions to Facility: Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 336-813-8063 Secondary ORC(s): On -Site Representative(s): On -site representative Shuford Wise Phone: 828-396-7111 Related Permits: Inspection Date: 10/24/2006 Entry Time: 09:45 AM Exit Time: 10:45 AM Primary Inspector: Beverly Price Phone: 828-2964500 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: ■ Compliant ❑ Not Compliant Question Areas: Miscellaneous Questions N Record Keeping Treatment ■ Pathogen and Vector Attraction (See attachment summary) Page: 1 Permit: W00002431 Owner - Facility: Huffman Finishing Inc inspection Date: 10/24/2006 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: The inspection consisted of a data review for the 2006 land application event. Land application was not occurring at the time of the inspection. No land application activities occured during 2005. Sludge samples have been collected and submitted for metals, nutrients and TCLP. Results have not been received by the facility as yet. The permit which was renewed May 30, 2006 now contains monitoring requirements for pathogens. Pathogen data has not been submitted to date. Permit Condition 111.5. states that laboratory analyses as required by Condition 111.2., Condition 111.3. and Condition 111.4. shall be performed/gathered on the residuals as they are to be land applied. All monitoring data, PAN balances and metals ceiling limits and cumulative pollutant loading rates will be reviewed upon receipt of the 2006 Annual Report. Page: 2 Permit: W00002431 Owner -Facility: Huffman Finishing Inc Inspection Date: 10/24/2006 Inspection Type: Compliance Evaluation Reason for Visit: Routine Type Yes No NA NE Distribution and Marketing fl Land Application ■ Record Keeping Yes No NA NE Is GW monitoring being conducted, if required? ❑ ❑ ■ ❑ Are GW samples from all MWs sampled for all required parameters? ❑ ❑ ■ ❑ Are there any GW quality violations? ❑ ❑ ■ ❑ Is GW-59A certification form completed for facility? ❑ ❑ ■ ❑ Is a copy of current permit on -site? ■ ❑ ❑ ❑ Are current metals and nutrient analysis available? ❑ ■ ❑ ❑ Are nutrient and metal loading calculating most limiting parameters? ■ ❑ ❑ ❑ a. TCLP analysis? ■ ❑ ❑ Cl b. SSFA (Standard Soil Fertility Analysis)? ■ ❑ ❑ ❑ Are PAN balances being maintained? ■ ❑ ❑ ❑ Are PAN balances within permit limits? ❑ ❑ ❑ ■ Has land application equipment been calibrated? ❑ Cl ❑ ■ Are there pH records for alkaline stabilization? ❑ ❑ ■ ❑ Are there pH records for the land application site? ❑ ❑ ■ ❑ Are nutrient/crop removal practices in place? ■ ❑ ❑ ❑ Do lab sheets support data reported on Residual Analysis Summary? ❑ ❑ ❑ ■ Are hauling records available? ■ ❑ ❑ ❑ Are hauling records maintained and up-to-date? ■ ❑ ❑ ❑ # Has permittee been free of public complaints in last 12 months? ■ ❑ Cl ❑ Has application occurred during Seasonal Restriction window? ❑ ❑ ■ ❑ Comment: 2006 nutrient & metals analysis have been conducted but results are not yet available. Pathogen and Vector Attraction Yes No NA NE a. Fecal coliform SM 9221 E (Class A or B) ❑ ❑ ❑ ■ Class A, all test must be <1000 MPN/dry gram ❑ Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram ❑ Fecal coliform SM 9222 D (Class B only) ❑ ❑ ❑ ■ Page: 3 Permit: W00002431 Owner - Facility: Huffman Finishing Inc Inspection Date: 10/2412006 Inspection Type: Compliance Evaluation Reason for Visit: Routine Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram b. pH records for alkaline stabilization (Class A) Q c. pH records for alkaline stabilization (Class B) ❑ ❑ M ❑ Temperature corrected d. Salmonella (Class A, all test must be < 3MPN/4 gram day) ❑ 0 m M e. Timerremp on: Digester (MCRT) Compost Class A lime stabilization f. Volatile Solids Calculations g. Bench -top Aerobic/Anaerobic digestion results ❑ ❑ m Comment: Yes No NA NE Treatment Check all that apply Aerobic Digestion n Anaerobic Digestion _ Alkaline Pasteurization (Class A) Alkaline Stabilization (Class B) Compost Drying Beds Other Comment: \ Page: 4 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources May 30, 2006 MR. A.W. HUFFMAN, JR., PRESIDENT HUFFMAN FINISHING COMPANY POST OFFICE BOX 170 GRANITE FALLS, NORTH CAROLINA 28630 Alan W. Klimek, P.E., Director Division of Water Quality RECEIVED JUN 012i006 Asheville Regional Office Aquifer Protection ! Subject: Permit No. WQ002431 Huffman Finishing Company Land Application of Residual Solids (Non-503) Caldwell County Dear Mr. Huffman: In accordance with your application package for permit renewal and modification received on January 24, 2004, we are forwarding herewith a modified and renewed Permit No. WQ0002431, dated May 30, 2006, to the Huffman Finishing Company for the continued operation of the subject residuals land application program. 9,61 S This permit shall be effective from the date of issuance until April 30, 294-1-, shall void Permit No. W00002431, issued on September 30, 1999, and shall be subject to the conditions and limitations as specified therein. Please note that new conditions have been added which include pathogen requirements (Condition I.7); timely notification prior to initial residual land application on any site (Conditions I.10 & I.11); actions to be taken if the residuals have a high sodium concentration (Condition II.10); restrictions on nitrogen loadings (Condition II.11); monitoring pathogens (Condition IIIA); and the sampling of residuals prior to their application (Condition III.5). Please also make note of this permit's expiration date and the fact that a permit renewal application is due to the Division of Water Quality (Division) no later than six months prior to that date (i.e., see Condition VI. 7.), as the Division does not send reminders to apply for permit renewal. This permit approves the continued operation of the residuals land application program for another five-year cycle. This permit is being issued to modify the program by decreasing the amount of approved area on which residual application takes place. This is being performed as a result of revised buffers on the existing sites and does not involve the addition or the removal of application sites. Please note that this permit is being issued only in a new format to facilitate new permit review procedures that have been put into place by the Division. As always, remember to take the time to review this permit thoroughly, as some of the conditions contained therein may have been added, changed, or deleted since the last issuance. Pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information! will result in future compliance problems. Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: http://h2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer- 50% Reeycled/10% Post Consumer Paper NOOe Carolina dvWIM7!(y Phone (919) 733-3221 Customer Service Fax (919) 715-0588 1-877-623-6748 Fax (919) 715-6048 Mr. A.W. Huffman, Jr. May 30, 2006 Page 2 If any parts, requirements, and/or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need any additional information concerning this matter, please contact Mr. David Goodrich by telephone at (919) 715-6162, or via e-mail at david.goodrich@ncmail.net. Sincerely, 55./s��_ for Alan W. Klimek, P.E. cc: Gary D. Hartong, The Wooten Company Caldwell County-Health-Department— Ashevill^e.Regional-Office � Aquifer -Protection -Section Technical Assistance and Certification Unit APS Central Files APS Files LAU Residuals Program Coordinator 4 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH LAND APPLICATION OF RESIDUAL SOLIDS (503) PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Huffman Finishing Company Caldwell County FOR THE continued operation of a residuals land application program for'the Huffman Finishing Company and consisting of the land application of residuals generated by the residuals source -generating facilities listed in the most recently -certified Attachment A to the land application sites listed in the most recently -certified Attachment B with no discharge of wastes to surface waters, pursuant to the permit modification and renewal application package received on June 24, 2004, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until April 30, 2011; shall void Permit No. WQ0002431, issued on September 30, 1999; and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS 1. The residuals land application program shall be effectively maintained and operated as a non - discharge system to prevent the discharge of any wastes resulting from the operation of this program. 2. This permit shall become voidable if the soils of the land application sites fail to assimilate the residuals adequately and may be rescinded unless the land application sites are maintained and operated in a manner that will protect the assigned water quality standards of the surface waters and groundwater. I The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface waters or groundwater resulting from the operation of this residuals land application program. 4. In the event that the residuals land application program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall cease land applying residuals to the site, contact the Aquifer Protection Section of the appropriate Division of Water Quality's (Division) regional office, and take any immediate corrective actions as may be required by the Division. No residuals other than those generated by the residuals source -generating facilities listed in the most recently -certified Attachment A of this permit shall be approved for land application in accordance with this permit. 6. The pollutant concentrations in any residuals that are land applied to any land application site shall not exceed the following Ceiling Concentrations (i.e., dry weight basis): Parameter Ceiling Concentration (milligrams perkilo ram) Arsenic 75 Cadmium 85 Copper 4,300 Lead 840 Mercury 57 Molybdenum 75 Nickel 420 Selenium 100 Zinc 7,500 When residuals are land applied under the conditions of this permit, the Class B pathogen requirements and site restrictions in 40 CFR Part 503.32(b) shall be met. Additionally, an evaluation shall be performed that demonstrates the residuals' ability to comply with this requirement. Upon request, a copy of this evaluation, including all test results and calculations, shall be submitted. Only residuals that are generated by the residuals source - generating facilities that are identified as being exempt from this condition in the most recently -certified Attachment A shall not be required to comply with the specified pathogen reduction requirements. 8. Only the land application sites listed in the most recently -certified Attachment B of this permit are approved for residuals land application. 9. This permit shall become voidable unless the agreements between the Permittee and the landowners and lessees or operators of any land application sites listed in the most recently - certified Attachment B of this permit not owned by the Permittee are in full force and effect. These agreements shall be considered expired concurrent with the expiration date of the permit and shall be renewed at the same time the permit is renewed. 10. The appropriate local governmental official (i.e., county manager, city manager, etc.) shall be notified at least 24 hours prior to the initial residuals land application event to any new land application site. In addition, the appropriate county manager's office shall be notified prior to the initial residuals land application event on any new site so that they will be aware that residuals land application activities have commenced on the site. 11. The Aquifer Protection Section of the appropriate Division's regional office shall be notified at least 24 hours prior to the initial residuals land application event on any new land application site. Such notification to the Regional Aquifer Protection Supervisor shall be made during normal office hours (i.e., from 8:00 a.m. until 5:00 p.m.) between Monday and Friday, but excluding State Holidays. A list of the Division's regional offices, their county coverage, and their contact information may be downloaded from the web site at http://h2o.enr.state.ne.us/ndpu/. II. OPERATION AND MAINTENANCE REQUIREMENTS i 1. The facilities and land application sites shall be properly maintained and operated at all times 2. Upon classification of the residuals land application program by the Water Pollution' Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate a certified land application/residuals operator to be in responsible charge (ORC) of the program. The operator shall hold a certificate of the type classification assigned to the program by the WPCSOCC. The Permittee shall also designate a certified back-up operator of the appropriate type to comply with the conditions of 15A NCAC 8G .0202. No residuals shall be stored at any land application site,at any time, unless written approval has first been requested and obtained from the Division. 4. A copy of this permit shall be maintained in all manned equipment at the land application sites when residuals are being land applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. 5. When land applying residuals to any land application site, the following buffer zones shall be maintained at all times: a. 400 feet from residences or places of public assembly under separate ownership for surface application methods; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the Aquifer Protection Section of the appropriate Division's regional office in Attachment B of this permit; b. 200 feet from residences or places of public assembly under separate ownership for subsurface application methods; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the Aquifer Protection Section of the appropriate Division's regional office in Attachment B of this permit; c. 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class I or Class II impounded reservoir used as a source of drinking water for both methods; d. 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application; e. 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for subsurface application; f. 50 feet from property lines for both surface and subsurface application methods; g. 50 feet from public right of ways for both surface and subsurface application methods; h. 10 feet from upslope interceptor drains and surface water diversions for both surface and subsurface application methods; and i. 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems, and surface drainage ditches for both surface and subsurface application methods. Some of the buffers specified above may not have been included in previous permits for this residuals land application program. However, any land application sites that are listed in the most recently -certified Attachment B of this permit, but were approved with different buffers shall be reflagged to comply with these buffers. 6. Maximum slope for land application of residuals shall be 10 percent for surface application methods and 18 percent for subsurface application methods. Specific residuals land application area boundaries shall be clearly marked on each land application site prior to and during a residuals land application event. The metal loading rates on any land application site shall not exceed the following Cumulative Pollutant Loading Rates (CPLRs): Parameter CPLR (kilograms er hectare CPLR founds per acre Arsenic 41 36 Cadmium 39 34 Copper 1,500 1,338- Lead 300 267 Mercury 17 15 Molybdenum n/a n/a Nickel 420 374 Selenium 100 89 Zinc 2,800 2,498 9. An acceptable pH shall be maintained in the soil, residuals, and lime mixture, greater than 6.0, on all land application sites onto which residuals are land applied to ensure optimum yield for the crops specified in Condition II. 13. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. - 10. Should any of the residuals generated by the residuals source -generating facilities listed in the most recently -certified Attachment A of this permit contain a high salt content (i.e., high sodium adsorption ratio (SAR) of five or higher), the exchangeable sodium percentage (ESP) or other method as approved by the Division, using the results from the annual soils analysis as required by this permit, shall be monitored on all of the land application sites. The local Cooperative Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, a North Carolina -licensed Soil Scientist, or other agronomist shall review the results and make recommendations regarding soil amendments (e.g., gypsum, etc.) or other ameliorative mechanism for maintaining the integrity of the site in terms of suitability for land application of residuals and maintaining conditions conducive to crop growth. The Permittee shall implement such recommendations accordingly and shall maintain written records of each monitoring event that includes details of the sites covered and rate of soil amendment application. 11. Prior to land applying residuals to any land application site that has previously received or is intended to receive animal waste (e.g., poultry litter, etc.) or other source of nutrients (e.g., fertilizer, etc.) in the future, the Permittee shall obtain information pertaining to the volume and analysis of the applied waste/nutrients from the landowner and/or lessee/operator of the site. The Permittee shall be responsible for verifying the volume of residuals that may be land applied to the site such that the plant available nitrogen (PAN) loading rate for the specified crop (i.e., see Condition II. 13.) shall not be exceeded by all of the sources of PAN applied. Should the maximum PAN loading rate be met or exceeded, then no additional residuals shall be land applied to the site. 12. A suitable vegetative cover, as listed in Condition II. 13., shall be maintained on land application sites onto which residuals are land applied in accordance with the crop management plan outlined by the local Cooperative Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, or other agronomist and as approved by the Division. 13. Residuals and other sources of PAN shall be land applied to all land application sites at agronomic rates in accordance with the crop management plan outlined by the local Cooperative Extension Office, the North Carolina Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, or other agronomist. Under no circumstances shall the following PAN loading rates land applied to any site exceed the following for the specified crops: PAN PAN Crop (pounds per Crop (pounds per acre er ear) acre er ear Alfalfa 200 Forest 75 (Hardwood or Softwood) Bermuda Grass 220 Milo 100 (Hay or Pasture Blue Grass 120 Small Grain 100 (Wheat, Barley, or Oats) Corn 160 Sorghum or Sudex 180 (Grain) (Pasture) Corn 200 Sorghum or Sudex (Silage) (Silage)220 Cotton 70 Soybeans 200 Fescue 250 Timothy, Orchard, or 200 Rye Grasses The Permittee shall apply for and receive a modification of this permit before land applying residuals on any land application site that is to be established in a crop other than those listed above. A maximum PAN loading rate for the desired crop shall be approved with the permit modification. If the land application sites are to be overseeded (e.g., bermuda grass in the summer andl rye grass in the winter with BOTH crops to receive residuals), then the second crop shall receive an application of PAN at a rate of no greater than 50 pounds per acre per year. This practice shall be allowed as long as the second crop is to be harvested. If the second crop is'to be planted for erosion control only and is to be tilled into the soil, then no residuals shall be land applied to these sites because the PAN will essentially be returned to the soil. G1 Residuals shall not be land applied at rates greater than agronomic rates, unless authorized by the Division. 14. Animals shall not be grazed on any land application site for 30 days after any residuals land application event. Sites that are to be used for grazing shall have fencing that will be used to prevent access after each event. 15. Food crops, feed crops, and fiber crops that do not come in contact with the residuals shall not be harvested for 30 days after any residuals land application event. 16. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface (e.g., tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after any residuals land application event. 17. Food crops with harvested parts below the surface of the land (i.e., root crops such as potatoes, carrots, radishes, etc.) shall not be harvested for 20 months after any residuals land application event when the residuals remain on the land surface for four months or longer prior to incorporation into the soil. 18. Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after any residuals land application event when the residuals remain on the land surface for less than four months prior to incorporation into the soil. 19. Turf shall not be harvested for one year after any residuals lan&application event 20. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying residuals from the land application sites onto adjacent properties or into any surface waters. 21. Adequate procedures shall be provided to prevent surface runoff from carrying any land applied or stored residuals into any surface waters. 22. Surface -applied residuals shall be plowed or disced within 24 hours after land application on land application sites with no cover crop established. 23. For land application sites that are prone to flooding or within the 100-year flood elevation, residuals shall be land applied only during periods of dry weather. The residuals shall be incorporated into the soil within 24 hours after land application. 24. Residuals shall not be land applied during inclement weather or until 24 hours following a rainfall event of 0.5-inch or greater in 24 hours. Any emergency residuals land application measures shall first be approved in writing by the Division. 25. Residuals shall not be land applied to any land application site that is flooded, frozen, or snow-covered. 26. Appropriate measures shall be taken to control public access to the land application sites during active site use and for the 12-month period following the last residuals land application event. Such controls may include the posting of signs indicating the activities being conducted at each site. M. MONITORING AND REPORTING REQUIREMENTS Any monitoring (i.e., including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed necessary by the Division to ensure protection of the environment shall be established, and an acceptable sampling and reporting schedule shall be followed. 2. Residuals generated by each residuals source -generating facility listed in the most -recently - certified Attachment A of this permit shall be analyzed to demonstrate that they are on - hazardous under the JLesource Conservation and Recovery Act (RCRA). A corrosivity, vignitability, and reactivity analysis as well as a Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted on residuals generated by each residuals source - generating facility listed in the most recently -certified Attachment A of this permit. The analyses shall be performed at the frequency specified in the most recently -certified Attachment A of this permit, and the results shall be maintained on file by the Permittee for a minimum of five years. If residuals generated by a particular residuals source -generating facility are land applied at a frequency less than that which is specified in the most recently - certified Attachment A of this permit, the analyses shall be required for each residuals land application event. Only residuals that are generated by the residuals source -generating facilities that are identified as being exempt from this condition in the most recently -certified Attachment A of this permit shall not be required to comply with this monitoring requirement. The TCLP analysis shall include the following parameters (i.e., note the regulatory level in milligrams per liter in parentheses): ✓Arsenic (5.0) '�­1,4-Dichlorobenzene (7.5) V ✓Nitrobenzene (2.0) v ✓'Barium (100.0) Vv1,2-Dichloroethane (0.5) v ✓-Pentachlorophenol (100.0)„ vvBenzene (0.5) „ ✓✓1,1-Dichloroethylene (0.7) v "'-Pyridine (5.0) --Cadmium (1.0) ✓v2,4-Dinitrotoluene (0.13) ✓+-Selenium (1.0) ✓vCarbon tetrachloride (0.5)t�Endrin (0.02) � ✓ Silver (5.0), V. Chlordane (0.03) V ✓vHexachlorobenzene (0.13) v v�Tetrachloroethylene (0.7), ✓vChlorobenzene (100.0) v h.Iieptachlor (and its hydroxide) (0.008),�Foxaphene (0.5) , ✓Chloroform (6.0) ✓ ✓vHexachloro-1,3-butadiene (0.5) v,arichloroethylene (0.5) ✓,Chromium (5.0). ✓vHexachloroethane (3.0) ✓ -2,4,5-Trichlorophenol (400.0) v ✓m-Cresol (200.0) &/,.Lead (5.0) � V-2,4,6-Trichlorophenol (2.0) v v ✓o-Cresol (200.0) ✓vLindane (0.4) v 4✓2,4,5-TP (Silvex) (1.0) , , ✓ ✓ p-Cresol (200.0) ✓vMercury (0.2) v ✓-Vinyl chloride (0.2) L j 0 n� �L ✓./Cresol (200.0) v-Methoxychlor (10.0) ✓ ✓v2,4-1) (10.0) ✓ ✓-Methyl ethyl ketone (200.0) r. After the residuals have been monitored as specified above for two years at the frequency specified in the most recently -certified Attachment A of this permit, the Permittee may submit a request to the Division for a permit modification to request a reduction of this monitoring requirement. In no case, however, shall the frequency of monitoring be less than once per permit cycle. i ' 3. An analysis shall be conducted on residuals generated by each residuals source -generating facility listed in the most recently -certified Attachment A of this permit. The analysis shall be performed at the frequency specified in the most recently -certified Attachment A of this permit, and the results shall be maintained on file by the Permittee for a minimum of five years. If residuals generated by a particular residuals source -generating facility are land applied at a frequency less than that which is specified in the most recently -certified Attachment A of this permit, an analysis shall be required for each residuals land application event. The analysis shall include, but shall not necessarily be limited to, the following parameters: ✓Aluminum✓ ✓Magnesium✓ 'Phosphorus ✓ n/ mmonia-Nitrogen ✓ ✓Mercury v ✓Potassium ✓ Arsenic ✓ ✓Molybdenum v ✓Selenium ✓Cadmium ✓ ✓Nickel - ✓Sodium ✓ '✓Calcium ✓ ✓Nitrate -Nitrite Nitrogen '"Total Kjeldahl Nitrogenv ✓Copper ✓ ✓Percent Total Solids ✓Line ✓Lead ✓ ,✓pH ✓ ✓Plant Available Nitrogen (by calculation) After the residuals generated by a particular residuals source -generating facility have been monitored for two years at the frequency specified in the most recently -certified Attachment A of this permit, the Permittee may submit a request to the Division for a permit modification to reduce the frequency of this monitoring requirement. In no case, however, shall the frequency of this monitoring be less than once per year when a residuals land application event of residuals generated by the residuals source -generating Facility occurs during that year. 4. Residuals generated by each residuals source -generating facility listed in the most recently - certified Attachment A of this permit shall be monitored for compliance with Condition I. 7. The monitoring shall be performed at the frequency specified in the most recently -certified Attachment A of this permit, and data to verify pathogen reduction of the residuals shall be maintained on file by the Permittee for a minimum of five years. The required data shall be specific to the stabilization process utilized, but also shall be sufficient to demonstrate clear compliance with the Class B pathogen reduction requirements and site restrictions in 40 CFR Part 503.32(b). In addition, the Environmental Protection Agency (EPA) certification statements concerning compliance with pathogen reduction requirements and management practices shall be completed at the frequency specified in the most recently -certified Attachment A of this permit by the proper authority or authorities, if more than one is involved (i.e., either the person who prepares the residuals, the person who derives the material, or the person who applies the residuals). Only residuals that are generated by the residuals source -generating facilities that are identified as being exempt from Condition I. 7. in the most recently -certified Attachment A of this permit shall not be required to comply with this. monitoring requirement. 5. Laboratory analyses as required by Condition III. 2., Condition III. 3., and Condition 111. 4. shall be performed/gathered on the residuals as they are to be land applied. Furthermore, analytical determinations made pursuant to the monitoring and reporting requirements of this permit shall be made by a laboratory certified by the Division for the required parameter(s) under 15A NCAC 2H .0800 or 15A NCAC 2H .1100. 6. Proper records shall be maintained by the Permittee tracking all residuals land application events. These records shall include, but are not necessarily limited to, the following information: a. Source of residuals; b. Date of land application; c. Location of land application (i.e., site, field, or zone number); d. Method of land application; e. Weather conditions (i.e., sunny, cloudy, raining, etc.); f. Soil.conditions (i.e., dry, wet, frozen, etc.); g. Type of crop or crops to be grown on field; In. Volume of residuals land applied in gallons per acre, dry tons per acre, or kilograms per hectare; i. Volume of animal waste or other nutrient source applied in gallons per acre, dry ton per acre, or kilograms per hectare (if applicable); j. Volume of soil amendments (i.e., lime, gypsum, etc.) applied in gallons per acre, dry ton per acre, or kilograms per hectare (if applicable); and k. Annual and cumulative totals of dry tons per acre of residuals as well as animal waste and other sources of nutrients (i.e., if applicable), annual and cumulative pounds per acre of each heavy metal (i.e., shall include, but shall not be limited to, arsenic, cadmium, copper, lead, mercury, molybdenum, nickel, selenium, and zinc), annual pounds per acre of PAN, and annual pounds per acre of phosphorus applied to each field. 7. A representative annual soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each land application site on which a residuals land application event in the respective calendar year has occurred or is to occur, and the results shall be maintained on file by the Pennittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: ✓Acidity —✓ ✓Exchangeable Sodium Percentage (by calculation) W ✓Calcium —✓ '/Magnesium "Phosphorus � ✓ 'Cation Exchange Capacity �&/ ✓Manganese "Potassium ✓,- ✓ Copper✓✓ ✓Percent Humic Matter v ✓ 'Sodium ✓Base Saturation (by calculation)VH✓✓ ✓Zinc ✓✓ 8. Three copies of all required monitoring and reporting requirements as specified in Condition III. 1., Condition III.2, Condition III. 3, Condition III.4, Condition III, 5., Condition Ill, 6, and Condition Ill. 7. shall be submitted annually on or before March 1st of the year following the residuals land application event to the following address: NCDENR-DWQ Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 9. Noncompliance Notification: The Permittee shall report by telephone to the Aquifer Protection Section of the Division's Asheville Regional Office at telephone number (828) 296-4500, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the residuals land application program that results in the land application of significant amounts of residuals that are abnormal in quantity or characteristic. b. Any failure of the residuals land application program resulting in a release of material to receiving waters. c. Any time that self -monitoring information indicates that the residuals land application program has gone out of compliance with the conditions and limitations of this permit or the parameters on which the program system was designed. d. Any process unit failure, due to known or unknown reasons, that render the residuals land application program incapable of adequate residuals treatment. e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS Land Application Site Requirements: a. Each land application site identified with a GW-A in the most recently -certified Attachment B of this permit is dominated by soils with a mean seasonal high water table greater than three feet below the land surface. Residuals land application events may occur on these sites throughout the year. b. Each land application site identified with a GW-B in the most recently -certified Attachment B of this permit is dominated by soils with a mean seasonal high water table between one and three feet below the land surface. Residual land application events on these sites shall be prohibited from December through March, inclusive. No residuals shall be land applied to these sites when the vertical separation between the depth of residuals land application and the water table is less than three feet. The actual water table depth for seasonally -restricted soils shall be verified by soil borings within 24 hours prior to any residuals land application event that occurs from April through November, inclusive. The number of borings advanced shall be sufficient to characterize water table conditions across the land application site adequately. Any open borings shall be properly filled with native soil, prior to the residuals land application event, to decrease the chance of any residuals contaminating the groundwater. 10 2. Applicable Boundary Requirements: a. The COMPLIANCE BOUNDARY for residuals land application programs is specified by regulations in 15A NCAC 2L (i.e., "Groundwater Classifications and Standards"). The Compliance Boundary for each land application site is established at either 250 feet from the residuals land application area or 50 feet within the property boundary, whichever is closest to the residuals land application area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action according to 15A NCAC 2L .0106 (d)(2). b. The REVIEW BOUNDARY shall be established around each land application site midway between the Compliance Boundary and the perimeter of the residuals land application area. Any exceedance of Groundwater Quality Standards at the Review Boundary shall require action in accordance with 15A NCAC 2L .0106 (d)(1). 3. Additional Requirements: a. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. V. INSPECTIONS 1. Prior to each residuals land application event, the Permittee or his designee shall inspect the residuals storage, transport, and application facilities- to prevent malfunctions and deterioration, operator errors, and discharges that may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available to the Division or other permitting authority, upon request. 2. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises, or place on or related to the land application sites or facilities at any reasonable time for the purpose of determining compliance with this permit; may inspect of copy any records that must be kept under the terms and conditions of this permit; and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the residuals land application events are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by the Division. i 2. This permit shall be effective only with respect to the nature and volume of residuals described in the application and other supporting data. 3. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes §143-215.6A through §143-215.6C. 11 4. The annual administering and compliance fee shall be paid by the Permittee within 30 days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit, as specified by 15 NCAC 2H .0205 (c)(4). The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances that may be imposed by other government agencies (i.e., local, state, and federal) which have jurisdiction, including, but not limited to, applicable river buffer rules in 15A NCAC 2B .0200, soil erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC .0500. 6. This permit may be modified, revoked, and/or reissued to incorporate any conditions, limitations and monitoring requirements the Division deems necessary in order to protect the environment and public health adequately. 7. The Permittee, at least six months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Division shall review the adequacy of the facilities and residuals land application program described therein, and if warranted, shall extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 8. This permit shall not be automatically transferable. In the event that there is a desire for the residuals land application proogram to change ownership or to change the name of the Permittee, a formal permit request shall be submitted to the Division documentation from the parties involved and other supporting materials as may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved. 9. Because of the limited site life (four years) due to high zinc levels, the permittee is required to rotate application areas to avoid exceedance of allowable zinc levels to any one site. Permit issued this the 30th day of May, 2006. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION %Ailio W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number W0002431 12 ATTACHMENT B - Approved Land Application Sites Permit No. WQ0002431 Huffinan Finishing Company Huffman Finishing Comnanv Residual, La» d Applicable SitefField ID Huffman 1 / 02 Landowner A.W. Huffman, Jr. Lessee/O erator Coun Latitude Longitude NetAcrea a Restriction in Conditionlv.l. Huffman 2 /04 A.W. Huffman, Jr. etermined etermined Caldwell 35.46. 11 81.23.38 10.5 CrW-A. Miller/03 J.F. MillerCaldwell EToBeDetennined Caldwell 35.45.40 81.23.45 6.6 GW-A Baumgamer/01 Baumgamer etermined Caldwell 35.46.45 81.25.00 24.8 GW_A Total For County 35.48.57 81.21.58 25.8 GW-A Caldtvel[ 67.7 A portion of this site located near the central portion of the westem edge was determined to have groundwater within 36 inches of the surface. This portion of the site shall be excluded from the application area whenever ground water is not more than 36 inches from the surface. Permit No. WQ0002431 Page 1 of I Certification Date: May 30, 2006 ATTACHMENT A-Annoved Residual Source -Generating Facilities Permit No. IFQ0002431 Huffman Finishing Company Fmdlinr Reridaalr land Annlieati0rt Program Owner Facility Name County Permit Number Issued By Is 503? Maximum Dry Tons Per Year Monitoring Frequency for Condition III.2. Monitoring Frequefor ncy Condition 111. 3. and Approved Mine ralization Rate Condition 111. 4. Hulfmav Finishiv Com av ButSnan FinishingCompany Caldwell NC0025135 DW No 31.00 Annually' Annually .30 JE 31.00 Total For Drying Bed, Filter Press or other solid residuals: 'The residuals generated by this residuals source -generating facility an expected to be applied as cake. If these residuals an to be apllied as a liquid, additional sampling and analysis shall be required m characterize the liquid residual, per Conditions 111.3. and HI.4. Permit No. WO0002431 Page 1 of 1 Certification Date: May 30,20( HUFFMAN FINISHING COMPANY LAND APPLICATION PROGRAM W00002431 SITE LOCATION MAP FOR HUFFMAN AND MILLER SITES ( rI -r rr� - - % e a� a 41 n 3`413 {{ 4 a.. �• r `i i .�+f r w -� A7 ;r ' r � , � ayR W+ r S 3�i i14 �,• fir^ ' 1 � - � . � ,--_ °� .� I�„ � � __ �, ry I I n ` ,<x� 1 '.1•� � „'i. 'Mi P R � . i ^i f{��. .4 rf1J1 4 - i 4 s,• <.gt` 1 1k �.r� Il qy4.. �•R r II - � .�y - ,�ila t4Pj SIP :. �5 _-_ h•'j. hTr j -, i i ^ } ; � a ?y. I Y��a r��5 �•n I dal 4 �Pa';5 � �,+ i �• y� w 4M aY b i I, _ n ,s� a rE.. u+e4 '' pi .r4(.4•.^r ,(: \ ( 1( ; fr • ,. r µ x a'4i.� � .a,�''z+, ' .a..:s� 'S r'+'`�� G�,+ 5 - —�ati 44 Y�--ai'SLJj` . i f X A 'T �t w. � ac coat acsurface HUFFMAN FIGURE 4 NON -DISC J.F. MILLEIHUFFMAN FINISHING COMPANY SCALE = 1 LAND APPLICATION PROGRAM Note: 200' buffer f CALDWELL COUNTY provided on east e allow subsuriE W00002431 SITE DETAIL MAP FOR MILLER SITE a tx V _ `• x sq will Creek ` �xr '1 �« i Lat. 35° 48' 57„ N Long 81° 21' 42" W jj ell i� kj '9y� /fi �.t \ `\ s '�� 1 •`1. k � /:7` � I lr� 'zt;•..�.,•.', ,.E� / Y 9 s - A;gKI/A t .gnurrman t=inisning fPermit No. W0002431 Land Application Sites N !USGS: Bethlehem, NC b FIGU S- HUFFMAN FINISHING COMPANY LAND APPLICATION PROGRAM CALDWELL COUNTY W00002431 SITE LOCATION MAP FOR BAUMGARNER SITE aSAia X✓� N � � t� t $*. a y ;`� 4yy �K � 1i r4 ���� !�?� p�'r A {'gip a �2 �W �} � =M'f r i� r � � y "s •.3'x`x 3 fi5 .*. ,. ,, � C n. F T � . nix u S � ♦ ' � .6 t+o'q. .Y�� K+ '�'*'3'q'fi [ra Si. v � t i a t ;". ✓' C, »•_ '1 h � ���er RI 't � F'SysiF,}��� �: M � r�`T e i 1., e i i.t:, ,.;. 't' �" a u".' 1 F i �,�e Sal` '� "�."•�• rq l"'� 71�i� }' �r� x _.L. �" � �.m �"i� f=..r *�t icy i l 4 rst S v .s•� ..t±�'.Y i ., -���` 33r - GF ..:� 4 d,,aY r'u k, f:. 4 r, i , 1 s }� `` `- �: >.,r� a '��_ j �' : -. n"'�zt ^'w 'K ,+;`, xc•tx A 3 ° .n�� IT N, T�s:a'-f��f`y M1 Ai �• ' � �s ®x''y§,*+ N�Y�m.rsz �^"�V� a� , r, A 9 -i T North Carolina Department a William G. Ross Jr., Secretary ronment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Asheville Regional Office AQUIFER PROTECTION July 15, 2005 A. W. Huffman, Jr. Huffman Finishing Company, Inc. Post Office Box 170 Granite Falls, NC 28630 SUBJECT: June 21, 2005 Compliance Evaluation Inspection Huffman Finishing Company, Inc. Huffman Finshing Co. Land Application of Residual Solids (503) Permit No: WQ0002431 Caldwell County Dear Mr. Huffman: Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on June 21, 2005. Beverly Price of the Asheville Regional Office conducted the Compliance Evaluation Inspection. The facility was found to be in Compliance with permit WQ0002431. There were some issues with regard to record keeping that should be addressed. They are as follows: 1) 2004 Annual Report — The PAN calculation does not appear to be correct. The application date on the Field Loading Rate Report does not coincide with the hauling records. Please submit three (3) copies of the above referenced data (corrected PAN calculation and Field Loading Rate Report) to the following address: NCDENR-DWQ Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Attn: Ed Hardee 2) Ray Gambill, ORC should be designated as the certified operator. Operator Designation Forms can be found on line at: hfto://h20.enr.state.nc.us/tacu/index.htmI NY One dvntrrrr7U11 2090 U.S. Highway 70, Swannanoa, NC 28778 Telephone: (828) 296-4500 Fax: (828) 299-7043 Customer Service 1 877 623-6748 e The assistance of Mr. Shuford Wise was greatly appreciated during the inspection. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff has any questions, please call me at 828-296-4500 Ext.4685. Sincerely, Beverly —Price Enclosure cc: S. Ray Gambill, ORC BIO-GREEN Services, Inc. 383 Potts Road Advance, North Carolina 27006 LAPCU Files EAquifer Protectio.n:SetianAAsh�vilte'>vles r Permit: WQ0002431 SOC: County: Caldwell Region: Asheville Compliance Inspection Report Effective: 09/30/99 Expiration: 08/31/04 Owner: Huffman Finishing Inc Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S Contact Person: A W Huffman, Jr Directions to Facility: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 06/21/2005 Primary Inspector: Beverly Price Secondary Inspector(s) ty PO Box 170 Granite Falls NC 28630 Phone: 828-396-1741 Ext, Certification: Entry Time: 01:30 PM Exit Time: 03:00 PM Phone: Phone: 828-296-4500 Ext.4655 Phone: Phone: Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: ■ Compliant ❑ Not Compliant Question Areas: Miscellaneous Questions 0 Record Keeping Treatment Land Application Site Inspection Summary: The inspection consisted of a records review (Annual Report 2004), tour of the treatment facilities and field site visits. Land application was not occurring at the time of the inspection. Bio-Green Services, Inc. provides the land application services for Huffman Finishing -residuals sampling, land application and preparation of the Annual Report. The only site that has been utilized thus far is Huffman Site No. 2-1 above the plant The site had a good cover crop. Ray Gambill,ORC should be designated as the certified operator. The PAN calculation does not appear to be correct on the Annual Report. Application date on the Field Loading Rate Report does not coincide with the hauling records. Huffman Site No. 2-1 should include signs and or restrictions during land application events. Page: 1 I Permit: WO0002431 Owner- Facility: Huffman Finishing Inc Inspection Date: 06/21/2005 Inspection Type: Compliance Evaluation Reason for Visit: Routine Tynp Land Application Yes No NA NE Record Keenina Is GW monitoring being conducted, if required? ❑ ❑ M ❑ Are GW samples from all MWs sampled for all required parameters? ❑ ❑ ■ ❑ Are there any GW quality violations? ❑ O M ❑ Is GW-59A certification form completed for facility? ❑ ❑ M ❑ Is a copy of current permit on -site? 0 ❑ ❑ ❑ Are current metals and nutrient analysis available? M ❑ ❑ ❑ Are nutrient and metal loading calculating most limiting parameters? M ❑ ❑ ❑ a. TCLP analysis? M ❑ ❑ ❑ b. SSFA (Standard Soil Fertility Analysis)? M ❑ ❑ Are PAN balances being maintained? M ❑ ❑ ❑ Are PAN balances within permit limits? ❑ ❑ ❑ M Has land application equipment been calibrated? ❑ C1 ❑ M Are there pH records for alkaline stabilization? ❑ ❑ M ❑ Are there pH records for the land application site? 0 ❑ ❑ 11 Are nutrient/crop removal practices in place? 0 0 ❑ ❑ Do lab sheets support data reported on Residual Analysis Summary? 0 ❑ ❑ Are hauling records available? ■ Are hauling records maintained and up-to-date? ❑ O 13 Has permillee been free of public complaints in last 12 months? ❑ ❑ ❑ Has application occurred during Seasonal Restriction window? 11 ❑ O Comment: PAN calculation on the 2004 Annual Report appears to be incorrect. Permit has expired but permit renewal has been submitted. Treatment Yes No NA NE Check all that apply Aerobic Digestion Anaerobic Digestion Alkaline Pasteurization (Class A) Alkaline Stabilization (Class B) ❑ Compost ❑ Drying Beds Other Comment: Aerated lagoon. ' Yes No NA NE Land Armlicatinn Site Is a copy of the permit on -site during application events? M ❑ ❑ ❑ Is the application site in overall good condition? M ❑ El ❑ Is the site free of runoff/ponding? ❑ ❑ ❑ M If present, is the application equipment in good operating condition? ❑ ❑ ❑ M Are buffers being maintained? M ❑ ❑ ❑ Are limiting slopes buffered? Page: 2 ti Permit: W00002431 Owner- Facility: Huffman Finishing Inc Inspection Date: 0612112005 Inspection Type: Compliance Evaluation Reason for Visit: Routine 10%for surface application 18%for subsurface application Are there access restrictions and/or signs? Is the application site free of odors or vectors? Have performance requirements for application method been met? For injection? For incorporation? Does permit require monitoring wells? Have required MWs been installed? Are MWs properly located w/ respect to RS and CB? Are MWs properly constructed (including screened interval)? Is the surrounding area served by public water? If Annual Report indicates overapplication of PAN, are wells nearby that may be impacted? Are soil types consistent w/ Soil Scientist report/evaluation? Is the water table greater than US bls. Is application occurring at the time of the inspection? Comment: Application was not occurring at the time of inspection. There are three fields available for land application. Two fields are fenced and the third has no signs or restrictions. GW monitoring is not required. ■ ❑ ❑ ❑ ❑ ❑ M ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ M ❑ ❑ ❑ M ❑ ❑ M ❑ ❑ ❑ ❑ M ❑ ❑ ❑ M ❑ ❑ ❑ M ❑ ❑ 110 ❑ ❑ M ❑ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ M ❑ ❑ Page: 3 - W A/0 14AI) ./ d� Do•-� /1-ecer"vad -yqe- `200 y- Permit: W00002431 SOC: County: Caldwell Region: Asheville Compliance Inspection Report Effective: 09/30/99 Expimti n: 08/31/0 Owner: Huffman Finishing Inc Effective: Expiration: Facility: Huffman Finishing Co-W WTP/A S PO Box 170 Contact Person: -A-ffffuftan,Jr- Directions to Facility: Granite Falls NC 28630 Phone: 828-396-1741 Ext. Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): 5&4*1ord Wise. Related Permits: Inspection Date: �O�t%O,� Entry Time: i-90 Exit Time: 4ftos.00 Primary Inspector: Beverly Price Phone: 828-296-4500 Secondary Inspector(s): Ext.4655 Phone: Phone: Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Land Application of Residual Solids (503) Facility Status: 0 Compliant E3 Not Compliant Question Areas: ■ Miscellaneous Questions ■ Record Keeping ■ Treatment ■ Sampling ■ Land Application Site ■ Pathogen and Vector ■ Transport Attraction Inspection Summary: bvA.5fewa4, 014n C"C-L Page: I W1% Permit: WO0002431 Owner -Facility: Huffman Finishing Inc Inspection Date: Inspection Type: Compliance Evaluation Record Keening Is GW monitoring being conducted, if required? Are GW samples from all M Ws sampled for all required pammeters? Are there any GW quality violations? Is GW-59A certification form completed for facility? Is a copy of current Permit on -site? '',,I Are current metals and nutrient analysis available? a004 Annoy Are nutrient and metal loading calculating most limiting parameters? a. TCLP analysis? b. SSFA (Standard Soil Fertility Analysis)? Are PAN balances being maintained? Are PAN balances within permit limits? Has land application equipment been calibrated? Are there pH records for alkaline stabilization? Are there PH records for the land application site? Are nutrienticrop removal practices in place? Do lab sheets support data reported on Residual Analysis Summary? Are hauling records available? Are hauling records maintained and up-to-date? Has permittee been free of public complaints in last 12 months? Has application occurred during Seasonal Restriction window? Comment: * /y� Pathogen and Vector Attraction Iy IT a. Fecal coliforn SM 9221 E (Class A or B) Class A, all test must be <1000 MPN/dry gram Geometric mean of 7 samples per monitoring period for class B<2.0• I OE6 CFU/dry gram Fecal coliform SM 9222D (Class B only) Geometric ;rd f 7 samples r monitoring period for s B<2.0`I OE6 CFU/dry gram b. PH'rccralkalinc stabil tion (Class A c. pH recordsr alkaline stabiliwtio Cl B) rature corrected d. Salmolass A, all test t be <3MP 4 gram day) e. Time/n:DigCAT)ComClasa stabilizationf. Volatis Calculations g. Bench -top Aerobic/Anaerobic digestion results Comment: Treatment Check all that apply Reason for Visit: Routine Yes No NA NE ❑ ❑ ® ❑ ❑ ❑ CO ❑ ❑ ❑ Is ❑ ❑ ❑ ® ❑ U9 ❑ ❑ ❑ 11 ❑ ❑ ❑ 9 ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ W ❑ ❑ ❑ ® ❑ ❑ ❑ coop ❑❑0❑ fa❑❑❑ M ❑ ❑ ❑ MOOO 9a ❑ ❑ ❑ Yes No NA NE Page: 2 Permit: W00002431 Owner -Facility: Huffman Finishing Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine Aerobic Digestion Anaerobic Digestion ❑ Alkaline Pasteurization (Class A) ❑ Alkaline Stabilization (Class B) ❑ Compost ❑ Drying Beds ❑ Other ❑ Comment: Sampling 5106 r�.r n G O 11,e C-ES $ 4-jO/4S- Yes No NA NE Describe sampling: Is sampling adequate? ❑ ❑ ❑ ❑ Is sampling representative? ❑ ❑ ❑ ❑ Comment: Transport Yes No NA NE Is py of the pemri in the transport vehicle? ❑ ❑ ❑ ❑ Is a copy the spil control plan in the vehicle? ❑ ❑ ❑ ❑ Is the spill cant Ian satisfactory? ❑ ❑ ❑ ❑ Does tmnspon v hicle ap to be maintained? ❑ ❑ ❑ ❑ Comment: Land Application Site Yes No NA NE Is a copy of the permit on -site during application events? 0 ❑ ❑ ❑ Is the application site in overall good condition? 91 ❑ ❑ ❑ Is the site free ofmnoff'ponding? ❑ ❑ ❑ 0 If present, is the application equipment in good operating condition? ❑ ❑ ❑ Q Are buffers being maintained? 0 ❑ ❑ ❑ Are limiting slopes buffered? 10% for surface application Q ❑ ❑ ❑ 18% for subsurface application ❑ ❑ ® ❑ Are there access restrictions and/or signs? ❑ '❑i 1 ❑ ❑ Is the application site free of odors or vectors? ❑ ❑ ❑ Have performance requirements for application method been met? For injection? ❑ ❑ 5; ❑ For incorporation? ❑ ❑ 0 ❑ Does permit require monitoring wells? ❑ 0 ❑ ❑ Have required MWs been installed? ❑ ❑ 91 ❑ Are MWs properly located w/ respect to RB and CB? ❑ ❑ ® ❑ Are MWs properly constructed (including screened interval)? ❑ ❑ @ ❑ Is the surrounding area served by public water? @ ❑ ❑ ❑ If Annual Report indicates overapplication of PAN, are wells nearby that may be impacted? ❑ ❑ ® ❑ Are soil types consistent w/ Soil Scientist report/evaluation? ❑ ❑ ❑ 99 Is the water table greater than 1'/3' bls. ❑ ❑ ❑ 0 Page: 3 APO . . Permit: W00002431 Owner -Facility: Huffman Finishing Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine Is application occurring at the time of the inspection? Comment: Page: 4 State of North Carolina Department of Environment and Natural Resources Division of Water Quality A�ija James B. Hunt, Jr.,Governor NCDENR Bill Holman, Secretary Kerr T. Stevens, Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES --"—n L, September 30, 1999 � � l Mr. A.W. Huffman, Jr. a Huffman Finishing Company!, P.O. Box 170 �' gE01101A Granite Falls, NC 28630 Np1ER,4�oc� ONpIOfFtI Subject: Permit No. Huffman Finishing Company Land Application of Wastewater Residuals Caldwell County Dear Mr. Huffman: In accordance with your renewal application received on July 6, 1999, we are forwarding herewith Permit No. WQ0002431, dated September 30, 1999, to the Huffman Finishing Company for the operation of a wastewater residuals land application program. . This permit shall be effective from the date of issuance until August 31, 2004, shall void Permit No. WQ0002431 issued January 30, 1995, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring and reporting requirements contained in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Please pay particular attention to Condition VI. 11 (under General conditions) added to limit soil zinc levels to these land application sites. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6700 Mail Service Center, Raleigh, North Carolina 27699-6700. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, extension 363. T. Stevens cc: Caldwell County Health Department ALsheville.-Rec offal=Office; 2ter uaftty-Section Asheville Regional Office, Groundwater Section Groundwater Section, Central Office Technical Assistance and Certification Unit Non -Discharge Compliance/Enforcement Unit contact J R Joshi at (919) 733-5083 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper 4V NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance with th6 provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations A. PERMISSION IS HEREBY GRANTED TO Huffman Finishing company Caldwell County FOR THE operation of a wastewater residuals land application program consisting of the application of 19.0 dry tons per year of residuals from sources listed in Condition 115, to approximately 80.0 acres of land in Caldwell County with no discharge of wastes to the surface waters, pursuant to the application received on July 6, 1999 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until August 31, 2004, shall void Permit No. W00002431 issued January 30, 1995, and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS 1. This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 2. The land application program shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastes resulting from the operation of this program. 3. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or grourldwaters resulting from the operation of this program. 4. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall cease applying residuals to the sites and take any immediate corrective actions as may be required by the Division of Water Quality (Division). 5. Some of the buffers specified below may not have been included in previous permits for this land application operation. However, any sites or fields that are included in this permit, but were approved with different applicable buffers shall be reflagged to comply with the below buffers. The following buffer zones shall be maintained: a) 400 feet from residences or places of public assembly under separate ownership for surface application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the appropriate regional office, b) 200 fee[ from residences or places of public assembly under separate ownership for subsurface residual injection method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and the appropriate regional office, c) 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class I or Class Il impounded reservoir used as a source of drinking water for both methods, d) 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application, e) 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for subsurface application, f) 50 feet from property lines for both surface and subsurface application methods; g) 50 feet from public right of ways for both application methods, h) 10 feet from upslope interceptor drains and surface water diversions for both application methods, i) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both application methods. 6. A copy of this permit shall be maintained at the land application site when residuals are being applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. 7. Specific residual application area boundaries shall be clearly marked on each site prior to and during application. 8. No residuals at any time shall be stored at any application site, unless approval has been requested and obtained from the Division. Maximum slope for residual application shall be 10% for surface application and 18% for subsurface applications. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities and application sites shall be properly maintained and operated at all times. 2. A suitable vegetative cover, as listed in condition U 4, shall be maintained in accordance with the crop management plan outlined by the local Extension Office, the Department of Agriculture, the Natural Resource Conservation Service, or other agronomist, and approved by this Division. 3. An acceptable pH must be maintained in the soil, residual and lime mixture, greater than 6.0, on all land application sites to insure optimum yield for the crop(s) specified below. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. 4. The application rates shall not exceed the following for the specified crops: Cron PAN (lb./acre/vr.) Cron PAN (lb./acre/vr.) Alfalfa Bermuda Grass (Hay, Pasture) Blue Grass Corn (Grain) Corn (Silage) Cotton Fescue 200 Forest (Hardwood & Softwood) 75 220 Milo 100 120 Small Grain (Wheat, barley, oats) 100 160 Sorghum, Sudex (Pasture) 180 200 Sorghum, Sudex (Silage) 220 70 Soybeans 200 250 Timothy, Orchard, & Rye Grass 200 If the approved land application sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall, with BOTH crops to receive wastewater residuals), then the second crop shall receive an application of nutrients at a rate of no greater than 50 lbs/acre/yr. This practice will be allowed as long as the second crop is to be harvested. If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater residuals shall be applied to these fields because the nitrogen will essentially be returned to the soil. 5. No residuals other than the following are hereby approved for land application in accordance with this permit: Permit Volume Source County Number (dry tons/year) Huffman Finishing Company Caldwell NC0025135 19.0 6. The metal loading rates shall not exceed the following Cumulative Pollutant loading rates: Kilograms Pounds Parameters per Hectare per Acre Arsenic 41 36 Cadmium 39 34 Copper 1,500 1,338 Lead 300 267 Mercury 17 15 Molybdenum ---- ---- Nickel 420 374 Selenium 100 89 Zinc 2,800 2,498 7. The pollutant concentrations in the residuals which will be applied to the land shall not exceed the following Ceiling Concentrations (Dry Weight Basis): Parameters me/ke Arsenic 75 Cadmium 85 Copper 4,300 Lead 840 Mercury 57 Molybdenum 75 Nickel 420 Selenium 100 Zinc 7,500 8. Upon classification of the facility by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Pernttee shall employ a certified land application/residuals operator to be in responsible charge (ORC) of the land application program. The operator must hold a certificate of the type classification assigned to the land application program by the WPCSOCC. The Permittee must also employ a certified back-up operator of the appropriate type to comply with the conditions of 15A NCAC 8A .0202. 9. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored. residuals into any surface waters. 10. Surface applied residuals will be plowed or disced within twenty-four (24) hours after application on lands with no cover crop established. W 11. For areas that are prone to flooding or within the 100-year flood elevation, residuals may be applied only during periods of dry weather. The residuals must be incorporated into the soil within twenty-four (24) hours after application. 12. Appropriate measures must be taken to control public access to the land application sites during active site use and for the 12-month period following the last residual application event. Such controls may include the posting of signs indicating the activities being conducted at each site. 13. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the residuals application area onto the adjacent property or into any surface waters. 14. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2- inch or greater in 24 hours. Any emergency residuals disposal measures must first be approved by the Division. IS. Residuals shall not be applied to any land application site that is flooded, frozen or snov.-covered. 16. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division. 17. Animals shall not be grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application. 18. Food crops, feed crops and fiber crops that do not come in contact with the residuals shall not be harvested for 30 days after residuals application. 19. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface (ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals application. 20. Food crops with harvested parts below the surface of the land (root crops such as potatoes, carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals remain on the land surface for four (4) months or longer prior to incorporation into the soil. 21. Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after application of residuals when the residuals remain on the land surface for less than four (4) months prior to incorporation into the soil. 22. Turf shall not be harvested for 1 year after residuals application if the turf is to be placed on land with a high potential for public exposure. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed necessary by the Division to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. 2. Proper records shall be maintained by the Permittee tracking all application activities. These records shall include, but are not necessarily limited to the following information: a. source of residuals b. date of residual application c. location of residual application (site, field, or zone #) d. method of application e. weather conditions (sunny, cloudy, raining, etc.) f. soil conditions g. type of crop or crops to be grown on field h. volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare i. annual and cumulative totals of dry tons/acre of residuals, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to arsenic, cadmium, copper, lead, mercury, molybdenum, nickel, selenium and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field. 3. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site receiving residuals in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Calcium Manganese Percent Humic Matter Copper pH Magnesium Phosphorus Cation Exchange Capacity Potassium Sodium Zinc Base Saturation (by calculation) 4. A residuals analysis will be conducted annually from the date of permit issuance by the Permittee and the results. maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than annually, a residuals analysis will be required for each instance of land application. The residuals analysis shall include but is not necessarily limited to the following parameters: Arsenic Lead Nickel Aluminum Cadmium Mercury Selenium Ammonia -Nitrogen % Total Solids pH Potassium TKN Plant Available Nitrogen (by calculation) Copper Molybdenum Zinc Nitrate -Nitrite Nitrogen Phosphorus 5. A Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the Permittee annually. The TCLP analysis shall include the following parameters (please note the regulatory level in mg/L in parentheses): Arsenic (5.0) Cadmium (1.0) Chlorobenzene(100.0) o-Cresol (200.0) Cresol (200.0) 1,2-Dichloroethane (0.5) Endrin (0.02) Hexachlorobenzene(0.13) Lead (5.0) Methoxychlor (10.0) Pentachlorophenol(100.0) Silver (5.0) Trichloroethylene (0.5) 2,4,5-TP (Silvex) (1.0) Barium (100.0) Benzene (0.5) Carbon tetrachloride (0.5) Chlordane (0.03) Chloroform (6.0) Chromium (5.0) m-Cresol (200.0) p-Cresol (200.0) 2,4-D (10.0) 1,4-Dichlorobenzene (7.5) 1,1-Dichloroethylene (0.7) 2,4-Dinitrotoluene (0.13) Heptachlor (and its hydroxide) (0.008) Hexachloro-1,3-butadiene (0.5) Hexachloroethane (3.0) Lindane (0.4) Mercury (0.2) Methyl ethyl ketone (200.0) Nitrobenzene (2.0) Pyridine (5.0) Selenium (1.0) Tetrachloroethylene (0.7) Toxaphene (0.5) 2,4,5-Trichlorophenol (400.0) 2,4,6-Trichlorophenol (2.0) Vinyl chloride (0.2) RVA 6. Three copies of all required monitoring and reporting requirements as specified in conditions III 1, III 2, Ill 3, III 4, and III 5 shall be submitted annually on or before March 1 of the following year to the following address: NC Division of Water Quality Water Quality Section Non -Discharge Compliance/Enforcement Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 7. Noncompliance Notification: The Permittee shall report by telephone to the Asheville Regional Office, telephone number (828) 251- 6208, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the land application program which results in the land application of significant amounts of wastes which are abnormal in'quantity or characteristic. b. Any failure of the land application program resulting in a release of material to receiving waters. c. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment. e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 1. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. 2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. 3. No land application of waste activities shall be undertaken when the seasonal high water table is less than three feet below land surface. V. INSPECTIONS The Permittee or his designee shall inspect the residuals storage, transport, and application facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Pennittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available to the Division or other permitting authority, upon request. 2. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by this Division. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not automatically transferable. In the event that there is a desire for the facilities to change ownership or a name change of the Permittee, a formal permit request must be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. The following are approved sites for residuals application (see attached map[s]): Application Area [acres] Site No. Owner/Lessee (excluding buffers) Caldwell County 1 J.P. Baumgamer 25.0 2a Huffman Finishing Co. 20.0 3 John Frank Miller 35.0 TOTAL AVAILABLE ACRES 80.0 A portion of this site was determined to have groundwater within 36 inches of the surface. The portion is marked on the attached map, and shall be excluded from the application area whenever groundwater is not more than 36 inches from the surface. 5. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 6. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. S. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 9. This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and monitoring requirements the Division deems necessary in order to adequately protect the environment and public health. 10. This permit shall become voidable unless the agreements between the Permittee and the landowners/lessees are in full force and effect. The land owner agreements are considered expired concurrent with the expiration date of the permit and must be renewed at the same time the permit is renewed. 11. Because of the limited site life (four years) due to high soil zinc levels, the permittee is required to rotate application areas to avoid exceedance of allowable zinc levels to any one site. Perrrrit issued this the Thirtieth day of September, 1999 NORTH OLINA E 9K]MENTAL MANAGEMENT ,6Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number W00002431 W ;f iv in 1103 u-7 17 N) IN- -TA N iz \% SCALE IN FEET 0 2,000 4,000 n N 0 A i,41 " t D INT IN FIGURE I HUFFMAN FINISHING COMPANY SLUDGE LAND APPLICATION CALDWELL COUNTY WQ002.431/GW99119 SITE LOCATION OF J.P. BAUMGARNER PROPERTY ,-f •�, .. %�;�=.ems' Granite' . s fk _ ,�S _ :I� �- / [Q��•/� \ /t�l�(�� a 1� 9\`� •(] 1 ` i-•. r adi To el YooveYa Grove /— , �•' J\` •f>9�, pis `,�. \�� �' S}.' �� /�� �_ •Oe� �i� 8'`, is � k. '��ii (�. 'J ��. � �--��;. _ - .,�I :��-\Rel• < <� M58D NN SCALE IN FEET ..._� 0 1 2,000 a, 000 �1� `%�/r t= � ono \V �_i`//lnr �%w •. �-� `__/`i= :Ii'ItiEp �—., �'�. ��sl% Y�� \' `DWELL �. FIGURE 2 - _ .. f,.. �L HUFFMAN FINISHING COMPANY SLUDGE LAND APPLICATION 5 CALDWELL COUNTY WQ002431/GW99119 �" ibe i9 c LOCATIONS OF HUFFMAN FINISHING ANT) MUN PP AMV r,rTT T L•D DDnnDC Irrn ol- -� - � I a df tc ct 169 pr IN E FIGURE 3 LEGEND HUFFMAN FINISHING COMPANY F"PCr-7Y LtNr SLUDGE LAND APPLICATION CALDWELL COUNTY LAND XppL.1C_AT1fjrJ ASIEJ N�7Q002431/G)A'99119 DETAIL MAP OF J.P. BAU1%4GARNER APPLICATION SIT .•.y. c3 i - I•i � �- lam/ /���{`� State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Mr. A.W. Huffman, Jr. Huffman Finishing Coml P.O. Box 170 Granite Falls, NC 28630 Dear Mr. Huffman: Wf-7i9w RCDENR 30, 1999 Subject: Permit No. WO0002431 Huffman Finishing Company Land Application of Wastewater Residuals Caldwell County In accordance with your renewal application received on July 6, 1999, we are forwarding herewith Permit No. WQ0002431, dated September 30, 1999, to the Huffman Finishing Company for the operation of a wastewater residuals land application program. This permit shall be effective from the date of issuance until August 31, 2004, shall void Permit No. WQ0002431 issued January 30, 1995, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring and reporting requirements contained in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Please pay particular attention to Condition VI. 11 (under General conditions) added to limit soil zinc levels to these land application sites. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit: This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6700 Mail Service Center, Raleigh, North Carolina 27699-6700. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, plrse contact J R Joshi at (919) 733-5083 extension 363. Z� T. Stevens cc: Caldwell County Health Department Asheville Regional Office, Water Quality Section csheville9Region—dkOffrcE-GroTndwaret--Sec2iop--7 Groundwater Section, Central Office Technical Assistance and Certification Unit Non -Discharge Compliance/Enforcement Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/] 0% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RALEIGH RESIDUALS LAND APPLICATION PERMIT rF o i #"Ai In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Huffman Finishing company Caldwell County FOR THE operation of a wastewater residuals land application program consisting of the application of 19.0 dry tons per year of residuals from sources listed in Condition II 5, to approximately 80.0 acres of land in Caldwell County with no discharge of wastes to the surface waters, pursuant to the application received on July 6, 1999 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until August 31, 2004, shall void Permit No. WQ0002431 issued January 30, 1995, and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS 1. This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 2. The land application program shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastes resulting from the operation of this program. 3. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this program. 4. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall cease applying residuals to the sites and take any immediate corrective actions as may be required by the Division of Water Quality (Division). 5. Some of the buffers specified below may not have been included in previous permits for this land application operation. However, any sites or fields that are included in this permit, but were approved with different applicable buffers shall be reflagged to comply with the below buffers. The following buffer zones shall be maintained: II. a) 400 feet from residences or places of public assembly under separate ownership for surface application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the appropriate regional office, b) 200 feet from residences or places of public assembly under separate ownership for subsurface residual injection method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and the appropriate regional office, c) 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class I or Class II impounded reservoir used as a source of drinking water for both methods, d) 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application, e) 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for subsurface application, f) 50 feet from property lines for both surface and subsurface application methods; g) 50 feet from public right of ways for both application methods, h) 10 feet from upslope interceptor drains and surface water diversions for both application methods, i) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both application methods. 6. A copy of this permit shall be maintained at the land application site when residuals are being applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. Specific residual application area boundaries shall be clearly marked on each site prior to and during application. 8. No residuals at any time shall be stored at any application site, unless approval has been requested and obtained from the Division. 9. Maximum slope for residual application shall be 10% for surface application and 18% for subsurface applications. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities and application sites shall be properly maintained and operated at all times. 2. A suitable vegetative cover, as listed in condition H 4, shall be maintained in accordance with the crop management plan outlined by the local Extension Office, the Department of Agriculture, the Natural Resource Conservation Service, or other agronomist, and approved by this Division. 3. An acceptable pH must be maintained in the soil, residual and lime mixture, greater than 6.0, on all land application sites to insure optimum yield for the crop(s) specified below. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. 4. The application rates shall not exceed the following for the specified crops: Crop PAN (lb./acre/yr.) Crop PAN Qb./acre/yr.) Alfalfa Bermuda Grass (Hay, Pasture) Blue Grass Corn (Grain) Corn (Silage) Cotton Fescue 200 Forest (Hardwood & Softwood) 75 220 Milo 100 120 Small Grain (Wheat, barley, oats) 100 160 Sorghum, Sudex (Pasture) 180 200 Sorghum, Sudex (Silage) 220 70 Soybeans 200 250 Timothy, Orchard, & Rye Grass 200 If the approved land application sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall, with BOTH crops to receive wastewater residuals), then the second crop shall receive an application of nutrients at a rate of no greater than 50 lbs/acre/yr. This practice will be allowed as long as the second crop is to be harvested. If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater residuals shall be applied to these fields because the nitrogen will essentially be returned to the soil. 5. No residuals other than the following are hereby approved for land application in accordance with this permit: Permit Volume Source County Number (dry tons/year) Huffman Finishing Company Caldwell NC0025135 19.0 6. The metal loading rates shall not exceed the following Cumulative Pollutant loading rates: Kilograms Pounds. Parameters per Hectare per Acre Arsenic 41 36 Cadmium 39 34 Copper 1,500 1,338 Lead 300 267 Mercury 17 15 Molybdenum ---- ---- Nickel 420 374 Selenium 100 89 Zinc 2,800 2,498 7. The pollutant concentrations in the residuals which will be applied to the land shall not exceed the following Ceiling Concentrations (Dry Weight Basis): Parameters mg/kQ Arsenic 75 Cadmium 85 Copper 4,300 Lead 840 Mercury 57 Molybdenum 75 Nickel 420 Selenium 100 Zinc 7,500 8. Upon classification of the facility by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Pemuttee shall employ a certified land application/residuals operator to be in responsible charge (ORC) of the land application program. The operator must hold a certificate of the type classification assigned to the land application program by the WPCSOCC. The Pernuttee must also employ a certified back-up operator of the appropriate type to comply with the conditions of 15A NCAC 8A .0202. 9. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. 10. Surface applied residuals will be plowed or disced within twenty-four (24) hours after application on lands with no cover crop established. 3 11. For areas that are prone to flooding or within the 100-year flood elevation, residuals may be applied only during periods of dry weather. The residuals must be incorporated into the soil within twenty-four (24) hours after application. 12. Appropriate measures must be taken to control public access to the land application sites during active site use and for the 12-month period following the last residual application event. Such controls may include the posting of signs indicating the activities being conducted at each site. 13. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the residuals application area onto the adjacent property or into any surface waters. 14. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2- inch or greater in 24 hours. Any emergency residuals disposal measures must first be approved by the Division. 15. Residuals shall not be applied to any land application site that is flooded, frozen or snov.-covered. 16. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division. 17. Animals shall not be grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will' be used to prevent access after each application. 18. Food crops, feed crops and fiber crops that do not come in contact with the residuals shall not be harvested for 30 days after residuals application. 19. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface (ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals application. 20. Food crops with harvested parts below the surface of the land (root crops such as potatoes, carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals remain on the land surface for four (4) months or longer prior to incorporation into the soil. 21. Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after application of residuals when the residuals remain on the land surface for less than four (4) months prior to incorporation into the soil. 22. Turf shall not be harvested for 1 year after residuals application if the turf is to be placed on land with a high potential for public exposure. M. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed necessary by the Division to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. 2. Proper records shall be maintained by the Permittee tracking all application activities. These records shall include, but are not necessarily limited to the following information: a. source of residuals b. date of residual application c. location of residual application (site, field, or zone #) d. method of application e. weather conditions (sunny, cloudy, raining, etc.) f. soil conditions g. type of crop or crops to be grown on field h. volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare i. annual and cumulative totals of dry tons/acre of residuals, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to arsenic, cadmium, copper, lead, mercury, molybdenum, nickel, selenium and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field. 3. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site receiving residuals in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calcium Percent Humic Matter Sodium Copper pH Zinc Magnesium Phosphorus Base Saturation (by calculation) Cation Exchange Capacity 4. A residuals analysis will be conducted annually from the date of permit issuance by the Permittee and the results maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than annually, a residuals analysis will be required for each instance of land application. The residuals analysis shall include but is not necessarily limited to the following parameters: Arsenic Cadmium Copper Lead Mercury Molybdenum Nickel Selenium Zinc Aluminum Ammonia -Nitrogen Nitrate -Nitrite Nitrogen % Total Solids pH Phosphorus Potassium TKN Plant Available Nitrogen (by calculation) 5. A Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the Permittee annually. The TCLP analysis shall include the following parameters (please note the regulatory level in mg/L in parentheses): Arsenic (5.0) Barium (100.0) Benzene (0.5) Cadmium (1.0) Carbon tetrachloride (0.5) Chlordane (0.03) Chlorobenzene (100.0) Chloroform (6.0) Chromium (5.0) o-Cresol (200.0) m-Cresol (200.0) p-Cresol (200.0) Cresol (200.0) 2,4-D (10.0) 1,4-Dichlorobenzene (7.5) 1,2-Dichloroethane (0.5) 1, 1 -Dichloroethylene (0.7) 2,4-Dinitrotoluene (0.13) Endrin (0.02) Heptachlor (and its hydroxide) (0.008) Hexachlorobenzene (0.13) Hexachloro-1,3-butadiene (0.5) Hexachloroethane (3.0) Lead (5.0) Lindane (0.4) Mercury (0.2) Methoxychlor (10.0) Methyl ethyl ketone (200.0) Nitrobenzene (2.0) Pentachlorophenol (100.0) Pyridine (5.0) Selenium (1.0) Silver (5.0) Tetrachloroethylene (0.7) Toxaphene (0.5) Trichloroethylene (0.5) 2,4,5-Trichlorophenol (400.0) 2,4,6-Trichlorophenol (2.0) 2,4,5-TP (Silvex) (1.0) Vinyl chloride (0.2) )v 6. Three copies of all required monitoring and reporting requirements as specified in conditions III 1, III 2, III 3, III 4, and III 5 shall be submitted annually on or before March 1 of the following year to the following address: NC Division of Water Quality Water Quality Section Non -Discharge Compliance/Enforcement Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Noncompliance Notification: The Permittee shall report by telephone to the Asheville Regional Office, telephone number (828) 251- 6208, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the land application program which results in the land application of significant amounts of wastes which are abnormal in•quantity or characteristic. b. Any failure of the land application program resulting in a release of material to receiving waters. c. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment. e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 1. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. 2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. ' 3. No land application of waste activities shall be undertaken when the seasonal high water table is less than three feet below land surface. V. INSPECTIONS The Permittee or his designee shall inspect the residuals storage, transport, and application facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available to the Division or other permitting authority, upon request. 2. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by this Division. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not automatically transferable. In the event that there is a desire for the facilities to change ownership or a name change of the Permittee, a formal permit request must be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. The following are approved sites for residuals application (see attached map[s]): Application Area [acres] Site No. Owner/Lessee (excluding buffers) Caldwell County 1 J.P. Baumgarner 25.0 2a Huffman Finishing Co. 20.0 3 John Frank Miller 35.0 TOTAL AVAILABLE ACRES 80.0 A portion of this site was determined to have groundwater within 36 inches of the surface. The portion is marked on the attached map, and shall be excluded from the application area whenever groundwater is not more than 36 inches from the surface. 5. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 6. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and monitoring requirements the Division deems necessary_ in order to adequately protect the environment and public health. 10. This permit shall become voidable unless the agreements between the Permittee and the landowners/lessees are in full force and effect. The land owner agreements are considered expired concurrent with the expiration date of the permit and must be renewed at the•same time the permit is renewed. 11. Because of the limited site life (four years) due to high soil zinc levels, the pemiittee is required to rotate application areas to avoid exceedance of allowable zinc levels to any one site. Permit issued this theThirtieth day of September, 1999 NORTH OLINA E 7NTAL MANAGEMENT kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number W00002431 1919 M10 (� N . \I SCALE IN FEET 25 0 2,000 41000 ,.stir " .i li ,< ek• ^-�� 1.n ;s - r f MIS � FIGURE 1 HUFFMAN FINISHING COMPANY SLUDGE LAND APPLICATION !� CALDWELL COUNTY•_ Q002431/GW99119 SITE LOCATION OF J.P. BAUMGARNER PROPERTY ,Oak Grove n l/� J.� •_ Ch °.'i %/i�11 I Me� i'!.'�,� );ni/.'�//• /Ir/n I i 1 L °oA xs6 r V, a% l \�� I,• '!;' iozs / \ 93, "fA,•A• 01A7 L�C .�_-, ,j/,!'' :•it'�// , ! �'`,x:''1 �,�u \�r�';�1 �'�' �� ,g�(\\�\1 \�, 1 `.i , -�71 tg,1j`.�1�.. - r 1/ � i ♦�' l//� 1�:.� IJNJI , • N i 1 I11S� /. y. i -�,J i - f� \.� _ i \� YaoveYe Grove .� �. Res � � I � • �) / t5l_I 'd�♦ J • `"ice; .�aC� - \/\v I `I •.l l ��o SCALE IN FEET _ 1 o 2,000 4, 000 'Irh `�` rl •� 1 � .. � _\�) � � ;:ice/ '`� � �( �; _ �.:. .,J/ r � •o'n .\�, 1\'�\%I xr./� - i fv �—.,. ��\ i g�y,Y y� ..._\ %,, / :;o \•./♦, l e` �" \` 1 it (� ,T\� \ C-4�r DWELL CO J �c FIGURE 2 HUFFMAN FINISHING COMPANY SLUDGE LAND APPLICATION CALDWELL COUNTY WQQ0243I/GW99119 1, _�" LOCATIONS OF HUFFMAN FINISHING AND 7nHN FRANK rrTT T =D DD nl)=) TLV -4 7�j��`T^. r� �.�r+•y� sties•,�"\.Sr-�'`?���,^'�'.'^-'ry:-:•I,j•'�i:; t:-- ��r� � yhr w 7, jar 5% tp 7U;off-�� Z ;0.�. A it, -to* 8 OL ..56 4 19i, ffimi c iG. 00 ;,ee7. OT r VZ lfj ilhe mt.. Ige �q YUJI FIGURE HUFFMAN FINISHING COMPANY SLUDGE LAND APPLICATION CALDWELL COUNTY LArJD APPuUattjP AVLE-i WQ002431/G)A'99119 DETAIL MAP OF J.P. BAUMGARNER APPLICATION SIT' s ✓1 t �4 .J y fa• �.• �' _ �.t.^A.+e•-C .�a�.�.,yr �� - _ �.. �- � ♦ems -: •2 �}n �.. �� j(a. .tea _ _ s ,��..-+'� yi-.. .a�.�'•}�s ��iJ+Y=.�qw-.r, n_ .tom �. a y sw.?� .�.�J� 3_++J] ��t�., �� L< '� i - 'Y-�.(/�. !A.}w i - a � I F " Sr- �.+.1-'1•Via v w.i.• �•ws'�i`�Yew�ai'Try r�L `?s.. ;�'�y����it r"n"!. ..fi. J. i.= -'r v '�=4_j_y.�` �r�"F�.'�. yr _AL e�L w-•i;��"~�N_ �!!•_��..11T �}� �J f s�--r -►•� '• __ ��rs.•-s •7 a. '� y .t �•--• :tom � ,y. ,..�,;.. y yo " a State of North Caroli; Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Mr. Lee T. Huffman Huffman Finishing Company P.O. Box 170 Granite Falls, North Carolina 28630 Dear Mr. Huffman: IDIE""Fzl June 19, 1995 JUN i 9 Subject: Permit Issuance NPDES Permit NC0025135 Huffman Finishing WWTP Caldwell County In accordance with your application for discharge permit received on September 27, 1994, we are forwarding herewith the subject State - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983. Based on the draft permit comment letter received May 30, 1995, the following modifications and/or comments are offered: Discharge to Unnamed Tributary to Catawba River - • Deadline for Relocation - As requested, the date for relocation to the Catawba River is no longer specified on the effluent sheets. • Reduction in Monitoring Frequencies - The frequencies for all parameters except chromium have been reduced to monthly as requested. Since chromium is limited, the monitoring frequency will be weekly. • Change in toxicity test - The acute toxicity test that was originally placed in the permit on December 6, 1993, has been reinstated for discharge to the unnamed tributary to the Catawba River. Discharge to Catawba River - • Reduction in Monitoring Frequencies - The frequency foi• all parameters except chromium and antimony has been reduced to monthly as requested. Since chromium and antimony are limited, the monitoring frequencies will be weekly. • Deletion of Antimony limit - This limit cannot be removed at this time. Evaluation of existing monitoring data predicted a maximum value that would violate water quality standards. After monitoring for one year, data can be reevaluated by the Division at the facility's request. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 100% pdst-con6drner paper • Increase in Phenols limit - The Division of Environmental Health (DEH) has expressed concern about the location of Huffman's future outfall being upstream of the water intakes for the towns of Hickory and Long View. DEH would have preferred that Huffman relocate the outfall below these intakes. As a compromise, Huffman agreed to maintain the existing permitted limits at the Catawba River discharge location to minimize the relocation distance. For this reason, the phenols limit cannot be increased. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicative hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. - Please take notice this permit is not transferable. Part 11, EA. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other, permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mr. Greg Nizich at telephone number 919l133-5083, ext. 541. Sincerely, Original Signid By David A Goodrich A. Preston. Howard, Jr.; P.E. cc: Central Files Asheville Regional Office, Water Quality Section Mr. Roosevelt Childress, EPA Permits and Engineering Unit Facilities Assessment Unit (No BP) Aquatic Survey & Toxicology Unit Operator Training & Certification Unit Permit No. NCO025135 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Huffman Finishing Company, Inc. is hereby authorized to discharge wastewater from a facility -located at a site on US Highway 321 southeast of Granite Falls Caldwell County to receiving waters designated as an unnamed tributary to the Catawba River (Lake Hickory), and upon outfall 'relocation, to the Catawba River (Lake Hickory) in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. The permit shall become effective August 1, 1995 This permit and the authorization to discharge shall expire at midnight on May 31, 2000 Signed this day June 19, 1995 Original SIVW By David A. Goodrich A. Preston Howard, Jr., P.E., Director . Division of Environmental Management By Authority of the Environmental Management Commission PART I1I OTHER REQUIREMENTS e A. Construction No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authoriiatiofi to Construct has been issued. B. Groundwater Monitorine The permittee shall, upon written notice from the Director of the Division of Envirotunefital Management, conduct groundwater monitoring as may be requited to detUrnin6 the compliance of this NPDES permitted facility with the current groundwater standards. C. Chanees in Discharees of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows bt has reasdfi to believe: a.That any activity has occurred or will occur Which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is hot liriiited. id the permit, if that discharge will exceed the highest of the followirig "notification levels'; (1) One hundred micrograms per liter 000 ug/1); (2)TWo hundred micrograms per liter (200 QA) for ticibleiti and.acryloniffik; five hundred micrograms per liter (500 ugA) for 2.4-dinitrophenol and for 2-methyl-4.6- dinitrophenol; and one milligram per liter (I mg/1) for antimony; (3) Five (5) times the maximum concentrad68 value itported for that pollutant in the permit application. b. That any activity has occurred or will occur which would iestrlt.in any discharge, on a non -routine or infrequent basisi of a toxic pollutant which is not liriiited ifi the permit, if that discharge will exceed the highest of the following "hbtificatioh levels'; (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter a mg/1) for antimony; (3) Ten (10) times the maximum concefitration valub reported for that pollutant ifi the permit application. D. Requirement to Continually Evaluate Alternatives to Wastewater Discharees The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and it plan of action within sixty (60) days of notification by the Division. State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director January 30, 1995 Mr. A.W. Huffman, Jr. Huffman Finishing Company P.O. Box 170 Granite Falls, NC 28630 I PEA 9 zgmo� Subject: Permit No. WQ0002431 Huffman Finishing Company Land Application of Wastewater Residuals Caldwell County Dear Mr. Huffman: ' In accordance with your application received on July 5, 1994, we are forwarding herewith Permit No. W00002431, dated January 30, 1995, to Huffman Finishing Company for the continued operation of a wastewater residuals land application program. This permit shall be effective from the date of issuance until December 31, 1999, shall void Permit No. WQ0002431 issued March 19, 1990, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring and reporting requirements contained in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. H any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Mr. Ray Cox at (919) 733-5083. Sincerely, A. Prestc4/fli Howard, Jr., P.E. cc: Caldwell County Health Department Shankar Mistry, The Wooten Company Asheville Regional Office, Water QualitySection .Ash_e�vzlle e innaYOffce Groundwater ecnon Jac`�c Floyd, Groundwater Section, Central Office Training and Certification Unit Facilities Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10%post-consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance.with the provisions of Article 21 of Chapter 143, General Statutes of North_Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Huffman Finishing Company Caldwell County FOR THE continued operation of a wastewater residuals land application program consisting of the application of approximately 19.0 dry tons per year of residuals from the Huffman Finishing Company wastewater treatment facility to approximately 80.0 acres of land in Caldwell County (described in condition VI.4) with no discharge of wastes to the surface waters, pursuant to the application received on July 5, 1994, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit This permit shall be effective from the date of issuance until December 31, 1999, shall void Permit No. WQ0002431 issued March 19, 1990, and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS 1. This permit shall become voidable if the soils fail to adequately assimilate the wastes and mayberrescinded unless the sites are maintained and operated in a manner which will protecf the assigned water quality standards of the surface waters and ground waters. 2. The Iand application program shall be effectively maintained and operated as a non - discharge system to prevent the discharge of any wastes resulting from. the operation of this program. 3. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this program. 4. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall cease applying residuals to the sites and take any immediate corrective actions as may be required by the Division. 5. Some of the buirers specified below may not have been included in previous permits for this land application operation. However, any sites or fields that are included in this permit, but were approved with different applicable buffers shall be reflagged to comply with the below buffers. The following buffer zones shall be maintained: a) 400 feet from residences or places of public assembly under separate ownership for surface application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the appropriate DEM regional office, b) 200 feet from residences or places of public assembly under separate ownership for subsurface residual injection method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner ,and the appropriate DEM regional office, c) 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class I or Class II impounded reservoir used as a source of drinking water for both methods, d) 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application, e) 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for subsurface application, f) 100 feet from property lines for both surface and subsurface application methods; g) 50 feet from public right of ways for both application methods, h) 10 feet from upslope interceptor` drains and surface water diversions for both application methods, i) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both application methods. 6. A copy of this permit shall be maintained at the land application site when residuals are being applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. 7.. Specific residual application area boundaries shall be clearly marked on each site prior to and during application. 8. No residuals at any time shall be stored at any application site, unless approval has been requested and obtained from the Division of Environmental Management. 9. Maximum slope for residual application shall be 10% for surface application and 18% for subsurface applications. IT._, OPERATION AND MAINTENANCE REQUIREMENTS - The facilities and application sites shall be properly maintained and operated at all times. A suitable vegetative cover, as listed in condition II 4, shall be maintained in accordance with the crop management plan outlined by the local Extension Office of the Department of Agriculture, or the Soil Conservation Service, or other agronomist, and approved by this Division. An acceptable pH must be maintained in the soil, residual and lime mixture, greater than 6.0, on all land application sites to insure optimum yield for the crop(s) specified below. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. Ya 4. The applicatiot..uws shall not exceed the following for 8.. pecified crops: Crop PAN Qb /acre/"r ) Alfalfa 200 Bermuda Grass (Hay, Pasture) 220 Blue Grass 120 Corn (Grain) 160 Corn (Silage) 200 Cotton 70 Fescue 250 Forest (Hardwood & Softwood) 75 Milo 100 Small Grain (Wheat, barley, oats) 100 Sorghum, Sudex (Pasture) 180 Sorghum, Sudex (Silage) 220 Soybeans 200 Timothy, Orchard, & Rye Grass 200 5. No residuals other than the following are hereby approved for land application in accordance with this permit: Permit Estimated Source County Number Volume (dry tons/year) Huffman Finishing Company Caldwell NC0025135 19.0 6. The lifetime heavy metal loadings shall not exceed the following for the corresponding Cation Exchange Capacities (CEC): Lifetime Loadings (lbstacre) Paramete r CEC < 5 CEC 5 - 15 CEC > 15 Lead 500 1000 2000 Zinc 250 500 1000 Copper 125 250 500 Nickel 125 250 500 Cadmium 4.5 9 18 7. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified land application/residuals operator to be in responsible charge (ORC) of the land application program. The operator must hold a certificate of the type classification assigned to the land application program by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type to comply with the conditions of Title 15A NCAC 8A, :0202. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. Surface applied residuals will be plowed or disced within twenty-four (24) hours after application on lands with no cover crop established. 10. For areas that are prone to flooding or within the 100-year flood elevation, residuals may be applied only during periods of dry weather. The residuals must be incorporated into the soil within twenty-four (24) hours after application. 11. Appropriate m_—ares must be taken to control public a --- 3s to the land application sites during active site use and for the 12-month period following the last residual application event. Such controls may include the posting of signs indicating the activities being conducted at each site. 12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the residuals application area onto the adjacent property or into any surface waters. 13. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2-inch or greater in 24 hours. Any emergency residuals disposal measures must first be approved by the Division of Environmental Management. 14. Residuals shall not be applied to any land application site that is flooded; frozen or snow- covered. 15. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division. 16. Animals shall not be grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application. 17. Food crops, feed crops and fiber crops that do not come in contact with the residuals shall not be harvested for 30 days after residuals application. 18. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface (ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals application. 19. Food crops with harvested parts below the surface of the land (root crops such as potatoes, carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals remain on the land surface for four (4) months or longer prior to incorporation into the soil. 20. Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after application of residuals when the residuals remain on the land surface for less than four (4) months prior to incorporation into the soil. 21. Turf shall not be harvested for 1 year after residualsapplication if the turf is to be placed on land with a high potential for public exposure, III. MONITORING AND REPORTING REQUIREMENTS Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed necessary by the Division of Environmental Management to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. 4 Proper record_ ..__all be maintained by the Permittee 1`. ring all application activities. These records shall include, but are not necessarily limited to the following information: a) source of residuals b) date of residual application c) location of residual application (site, field, or zone #) d) method of application e) weather conditions (sunny, cloudy, raining, etc.) f) soil conditions g) type of crop or crops to be grown on field h) volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare i) annual and cumulative totals of dry tons/acre of residuals, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to cadmium, copper, lead, nickel, and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field.' A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted of each site receiving residuals in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calcium Percent Humic Matter Sodium Copper pH Zinc Magnesium Phosphorus Base Saturation (by calculation) Cation Exchange Capacity The Standard Soil Fertility Analysis (see above) and an analysis for the following metals shall be conducted once prior to permit renewal on soils from each site which has received sludge during the permit cycle. Cadmium Lead Nickel A residuals analysis will be conducted annually from the date of permit issuance by the Permittee and the results maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than annually, a residuals analysis will be required for each instance of land application. The residuals analysis shall include but is not necessarily limited to the following parameters: Cadmium Nitrate -Nitrite Nitrogen Copper % Total Solids Lead pH Nickel Phosphorus Zinc Plant Available Nitrogen (by calculation) Aluminum Potassium Ammonia -Nitrogen Sodium Calcium TKN Magnesium A Toxicity Chi-___eristics Leaching Procedure (TCLP) ysis shall be conducted by the Permittee annually. The TCLP analysis shall include the following parameters (please note the regulatory level in mg/L in parentheses): Arsenic (5.0) Benzene (0.5) Carbon tetrachloride (0.5) Chlorobenzene (100.0) Chromium (5.0) m-Cresol (200.0) Cresol (200.0) 1,4-Dichlorobenzene (7.5) 1,1-Dichloroethylene (0.7) Endrin (0.02) Hexachlorobenzene (0.13) Hexachloroethane (3.0) Lindane (0.4) Methoxychlor (10.0) Nitrobenzene (2.0) Pyridine (5.0) Silver (5.0) Toxaphene(0.5) 2,4,5-Trichlorophenol(400.0) 2,4,5-TP (Silvex) (1.0) Barium (100.0) Cadmium (1.0) Chlordane (0.03) Chloroform (6.0) o-Cresol (200.0) p-Cresol (200.0) 2,4-D (10.0) 1,2-Dichloroethane (0.5) 2,4-Dinitrotoluene (0.13) Heptachlor (and its hydroxide) (Q.008) Hexachloro-1,3-butadiene (0.5) Lead (5.0) Mercury (0.2) Methyl ethyl ketone (200.0) Pentachlorophenol (100.0) Selenium (1.0) Tetrachloroethylene (0.7) Trichloroethylene (0.5) 2,4,6-Trichlorophenol (2.0) Vinyl chloride (0.2) Three copies of all required monitoring and reporting requirements as specified in conditions III 1, III 2, III 3, III 4 and III 5 shall be submitted annually on or before March 1 of the following year to the following address: NC Division of Environmental Management Water Quality Section Facility Assessment Unit PO Box 29535 Raleigh, NC 27626-0535 Noncompliance Notification: The Permittee shall report by telephone to the Asheville Regional Office, telephone number 704/251-6208, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the land application program which results in the land application of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the land application program resulting in a release of material to receiving waters. c. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment. e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such occurrences by telephone shall a,bu file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. No land application of waste activities shall be undertaken when the seasonal high water table is less than three feet below land surface. V'. INSPECTIONS 1. The Permittee or his designee shall inspect the residuals storage, transport, and application facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available to the Division of Environmental Management or other permitting authority, upon request. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by this Division. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not automatically transferable. In the event that there is a desire for the facilities to change ownership or a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. The following a« approved sites for residuals applicatior. i,,e attached map(s)): Area [acres] 1 J.P. Baumgarner 25.0 2a Huffman Finishing Co. 20.0 3 John Frank Miller 35.0 TOTAL AVAILABLE ACRES 80.0 a A portion of this site was determined to have groundwater within 36 inches of the surface. The portion is marked on the attached map, and shall be excluded from the application area whenever groundwater is not more than 36 inches from the surface. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c). The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 7. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 9. This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and monitoring requirements the Division of Environmental Management deems necessary in order to adequately protect the environment and public health. 10. This permit shall become voidable unless the agreements between the Permittee and the landowners/lessees are in full force and effect. The land owner agreements are considered expired concurrent with the expiration date of the permit and must be renewed at the same time the permit is renewed. Permit issued this the thirtieth day of January, 1995 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION O I A. Preston noward, Jr., P.R., Director Division of Environmental Management By Authority of the Environmental Management Commission Permit Number WQ0002431 I , w- ,IOp4 r 3964 III C 7 _ �_ a4 77 \ if c us7 1 it 396E ,`---�_-`(�� �L. �t f — 1 OATAWBA C/ Ra�ckY Mt m`••,, Bmp i / .r-- 3951 �l 47`3O" �\r��n �� rozsC= 0 • t 750000.\1 FEET ..l .� 1�Cv 1367NGE//CAI I)�RD )1 3 ` ✓ ! 960 P� T \df Cp•eek r f `,•��=�4;f Jar/•' ;^ !/��^ r/ ���� / �'�_v ����/.mil - I ,i �/ �, f o� P 931 Creek r %%% • 'l.' cam/ % ;�� c _ ., Gunpowder I•I ///� ` � � • �•:Vo v C� %/ I � io n//L//��/ � Un\1)JI T i'✓IJ( RhoKil- 159 Ch 4. 'V��J� j / � CYl�•��I \- /I/ �� ''' �.� Reis �� ��I"'i� -� f���•�� \.J',:_ �i - �� /aoo� � �����,(��_I!�� '�i- �� I�-.� �� ( � I 1. /�� 11 fir'-`,� ��'„o•�% "�i6Y-� S_ _ RIY�h'�- •• xohr NE �\.iil�� - ! �y\DWELL Co /� I��r: rr,�� �• a y e BUkKE Co J � • l / j � \ �r ' ` � +- /ram Jam_.. •�a I��i�.�`\ .. !�'i � � '�j.-� _- -�-• O one. I' G2 9s• � = C7 - X State of North Carolina Department of Environment, Health, and Natural Resources Asheville Regional Office James R Hunt, Jr., Governor Ann B. Orr Jonathan B. Howes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT Regional Manager GROUNDWATER SECTION March 1, 1993 CERTIFIED MAIL RETURN RECEIPT REQUESTED P 411 632 903 Mr. A. W. Huffman, Jr. Huffman Finishing Company Post Office Box 170 Granite Falls, North Carolina 28630 Dear Mr. Huffman: Subject: Notice of Violation Huffman Finishing Company Permit No. NCO025135 June 5, 1989 Authorization to Construct Caldwell County, North Carolina Permit No. NCO025135 Authorization to Construct issued on June 5, 1989, requires Huffman Finishing Company to take samples of groundwater, analyze those samples and report the results of analyses to the Division of Environmental Management. Permit No. NCO025135 Authorization to Construct stipulates that the analytical methods used for TOX must be capable of detecting the total of all halogenated organic compounds present at a concentration of 5.0 parts per billion (ppb) or greater. In the event that a TOX concentration of 5.0 ppb or greater is detected, any individual halogenated organic compound(s) present at a concentration at or above the method detection limit (MDL) must be identified and quantified utilizing EPA Methods 601, 602, 604, and 611. Review of compliance monitoring data reported for the November 17, 1992, sample date indicates TOX concentrations of 39 ug/l for monitor well K72g2 and 26 ug/l for monitor well K72g3. You are in violation of Permit No. NCO025135 Authorization to Construct in that individual halogenated organic compounds were not identified. hncrchary2 Building, 59 Wood1in Place, Asheville, N.C. 28801 • Telephone 704-2516208 An Equal Opportunity Affirmative Action Employer Mrs. A. W.-Huffman, Jr. March 1, 1993 Page 2 You are required to sample the monitor wells in March, 1993. This office is requiring that in addition to the sampling required by Permit No. NC0025135 Authorization to Construct, that monitor wells K72g2 and K72g3 be resampled for TOX, with analyses being performed to the lowest method detection limit utilizing EPA Methods 601, 602, 604, and 611. Please be aware that violations of conditions of a NPDES Permit may subject the violator to enforcement action, including but not limited to assessment of civil penalties, in accordance with the provisions of North Carolina General Statute 143-215.6. Should it be helpful to you to discuss this matter further, 2 encourage you to call Ms. Kay Dechant or Ms. Ann Rumbough at 704-251-6208. Sincerely, Roy M. Davis Regional Supervisor RMD/ACR/gc cc: Shuford Wise Ted Bush Kent Wiggins Forrest Westall Don Link A t ow[ State of North Carolina Department of Environment, Health, and Natural Resources Asheville Regional Office James G. Martin, Governor William W Cobey, Jr., Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT ASHEVILLE REGIONAL OFFICE GROUNDWATER SECTION May 12, 1992 Mr. Lee T. Huffman Huffman Finishing Company Post Office Box 170 Granite Falls, North Carolina 28630 Dear Mr. Huffman: Ann B. Orr Regional Manager Subject: Review of Groundwater Compliance Monitoring Data Huffman Finishing Company Permit No. NCO025135 Authorization to Construct Caldwell County, North Carolina I have reviewed the compliance monitoring data from groundwater samples collected on February 21, 1992 at the subject facility. The data and monitoring well installation report was submitted by Engineering and Environmental Services, and received in this office on April 20, 1992. It is noted that there is an exceedance of the State's Groundwater Standards (NCAC Title 15 Subchapter 2L) from samples collected in the monitor well located downgradient of the wastewater treatment plant (MW-3). The groundwater standard for chloride is 250 milligrams per liter (mg/1), whereas MW-3 contained chloride at a concentration of 270 mg/1. Also, the groundwater standard for dissolved solids of 500 mg/1 was nearly approached in MW-3 at a concentration of 485 mg/l. The subject authorization to construct (copy attached) requires that if TOX concentrations are detected at 5.0 parts per billion (ppb) or greater, additional analyses utilizing EPA Methods 601, 602, 604, and 611 shall be performed. The compliance monitoring data from MW-3 is insufficient in that the additional analyses were not reported but are required since TOX concentrations were 94 ppb. InterchanK Building, 59 Wxtdfin Place, Asheville, NC. 29901 • Telephone 764751 620R An Equal Oplxxtunity Affirmative Action Employer t Mr. Lee T. Huffman May 12, 1992 Page 2 Also, since TOC concentrations in MW-3 exceeded 10 mg/l, additional analysis should have been performed to identify the individual constituents comprising the TOC concentration. A TOC concentration of 26.1 mg/l in MW-3 requires that additional sam lin a conducted with analyses o rme according to EPA Methods 502.2• or 524.2 an EPA Method 625 i These methods include the same parameters as et�ds�b(ii1 602, 604, and 611 so they would fulfill the additional analysis requirement for TOX as described above. NCAC Title 15 Subchapter 2L .0106C requires that "any person conducting or controlling an activity which results in an increase in the concentration of a substance in excess of the groundwater standard. -..at or beyond a review boundary demonstrate, through predictive calculations or modeling, that natural site conditions, facility design and operational controls will prevent a violation of standards at the compliance boundary...". Also, groundwater monitoring at the compliance boundary may be utilized to demonstrate or assess compliance. Since the groundwater standard for chloride has been exceeded at the review boundary (MW-3), the aforementioned demonstration will be required if the exceedance of the State's groundwater is confirmed. You are required to resample the monitor wells for all the parameters described in the Authorization to Construct for Permit No. NC0025135. As discussed during our telephone conversation on May 5, 1992, Ann Rumbough and Ted Minnick from our office will be sampling the monitor wells on May 18, 1992. Please ask Mr. Shuford Wise to contact me regarding splitting samples on that date. Thank you for your cooperation. If you have any comments or questions, please contact me at (704) 251-6208. LKD/gc cc: Betty Wilcox Sincerely, Laura Kay Dechant Hydrogeologist E�5 April 16, 1992 Ms. Sherry Phillips North Carolina DEM Groundwater Section P O Box 29535 Raleigh, NC 27626-0535 Dear Ms. Phillips: engineering and environmental services Engineering and Environmental Services is submitting the February, 1992 groundwater sampling and testing results on behalf of the Huffman Finishing Company for their NPDES Permit No. NC 0025135. Groundwater samples were collected from monitoring wells upgradient (MW-2) and downgradient (MW-3) of the wastewater treatment plant on February 21, 1992. North Carolina DEM Form GW-59 and the laboratory reports are attached. If you have any questions regarding the enclosed materials please can Keith Seramur or Ron Bannister at (704) 328-2991. Sincerely, Keith C. Seramur, P.G. Engineering and Environmental Services KCS:alb Enclosures cc: Mr. Lee T. Huffman Huffman Finishing Co. Ms. Kay Dechant North Carolina DEM Post Office 3009 (704) 328-2991 Hickory, NC 28603 GROUNDWATI COMPLIANCE Facility Name Huffman Finishing Company Address P 0 Box 170 Granite Falls, NC Countv Caldwell Well Well Well Depth Meas Gallo Field Date Gallon Labor Non Location Downgradient of treatment facilit (REOUI Identification Number MW-3 Well Depth 15.2 Ft. Diameter2 inch Sample (Screened) Interval 5.2 Ft To 15.2 Ft. to Water Level 12.5 ft. below measuring point (before sampling) uring point is approx 2 ft. above land surface of water pumped/bailed before sampling 2 gallons (well bailed dry) Analysis: pH ific Conductance uMhos Temp. oC Odor No Sample Collect�T Date Lab Sample Analyzed specified for each —pair atory Name Blue Ridge Labs Certification COD 320 (3/2/92) mg/I Coliform: MF Fecal /100ml Coliform: MF Total /100m1 (Note: Use MPN method for highly turbid samples 485 (2/28/92)mg/I Dissolved Solids: Total pH (when l zed) 5.58(2/21/92 nits . Chloride 270 (2/27/92)mg/I Arsenic 0.003 (2/21/92)mg/I Grease and Oils mg/I Hardness: Total mg/I Phenol mg/1 Sulfate �mg/I Specific Conductance uMhos Total Ammonia < 0.50 (2/26/92)mg/I TIN as N mg/I PERMIT NUMBER: (REQUIRED) Non -Discharge NPDES NC 0025135 TYPE OF DISPOSAL OPERATION BEING MONITORED RED) Lagoon Septo TanWDrain Field Spray Field Subsurface Low -Pressure Piping (LPP) Land Application of Sludge X other Wastewater Rotary Distributor tr.. t- o. nt „l., Appearance Clear ameter No. 275 Nitrite (NO 2) as N mg/I Nitrate (NO3) as N 0.62 (2/26/92) mg/I Phosphorus: Total as P mg/I Al - Aluminum mg/I Ba - Barium mg/I Ca - Calcium mg/I Cd - Cadmium mg/I Chromium: Total mg/I Cu - Copper 0.087 (2/21/92) mg/1 Fe - Iron mg/I Hg - Mercury mg/I K - Potassium mg/I Mg - Magnesium mg/I Mn - Manganese mg/1 Na - Sodium 191.6 (2/21/92) mg/I Ni - Nickel mg/I Pb - Lead mg/I Zn - Zinc 0.04 (2/21/92) mg/I Pesticides/Herbicides (Specify Compounds) ug/I ug/I ug/I Other (Specify Compounds and Concentration units) Orthophosphate 0.10 w/1 (2/21/ TOX 0.094 mg/1 '(3/6/92) I CERTIFY THAT THIS REPORT IS TRUE AND ACCURATE. ll__ ---- Note: Values should ref %tRrdj�,_ lvedEam ELI . c HEM Nl" colloidal concen ations-(see—�— mac ) ✓✓ /1`''�lf-»--sf- I I`Z'� See back for instructions. .. Signature of P itte (or Authorized Agent*) Date •• Submit blue, green, and yellow copies only to address above. GW-59 REV. 4/91 Ni - Nickel mg/I Pb - Lead mg/I Zn - Zinc 0.04 (2/21/92) mg/I Pesticides/Herbicides (Specify Compounds) ug/I ug/I ug/I Other (Specify Compounds and Concentration units) Orthophosphate 0.10 w/1 (2/21/ TOX 0.094 mg/1 '(3/6/92) I CERTIFY THAT THIS REPORT IS TRUE AND ACCURATE. ll__ ---- Note: Values should ref %tRrdj�,_ lvedEam ELI . c HEM Nl" colloidal concen ations-(see—�— mac ) ✓✓ /1`''�lf-»--sf- I I`Z'� See back for instructions. .. Signature of P itte (or Authorized Agent*) Date •• Submit blue, green, and yellow copies only to address above. GW-59 REV. 4/91 I CERTIFY THAT THIS REPORT IS TRUE AND ACCURATE. ll__ ---- Note: Values should ref %tRrdj�,_ lvedEam ELI . c HEM Nl" colloidal concen ations-(see—�— mac ) ✓✓ /1`''�lf-»--sf- I I`Z'� See back for instructions. .. Signature of P itte (or Authorized Agent*) Date •• Submit blue, green, and yellow copies only to address above. GW-59 REV. 4/91 L Facility Name Huffman Finishing Company Address P 0 Box 170 to Falls, NC Well Location Upgradient of treatment facility Caldwell Well Identification Number NW-2 Well Depth 29.0 Ft. Well Diameter 2 inch Sample (Screened) Interval 19.0 Ft To 29.0 Ft. Depth to Water Level 14.8 ft. below measuring point (before sampling) Measuring point is approx 2 ft. above land surface Gallons of Field Analysis: Date Sample water pumped/balled before sampling 9.25 gallons pH 2 2i Specific Conductance Collected /9G Date Laboratory Name Blue Ridge Labs PERMFr NUMBER: (REQUIRED) Non -Discharge NPDEs NC 0025135 TYPE OF DISPOSAL OPERATION BEING MONFrORED (REQUIRED) Lagoon Septic TanWDrain Field Spray Field Subsurface Low -Pressure Piping (LPP) Lard Application of skrdge X Other Wastewater .. Rotary Distributor iYPAFmnnt n1nnt uMhos Temp. oC Odor None Appearance Clear Lab Sample Analyzed specified for each parameter Certification No. 275' COD 80 (2/21/92) mg/1 Coliform: MF Fecal J100ml Coliform: MF Total /100ml (Note: Use WN method for hlgh<i turbid PPles) Dissolved Solids: Total (2 /28/92) mg/I pH (when analyzed) 5.26 (2/20/92) units TOC 6.79 (3/6/92) mg/I Chloride < 0.01 (2/27/92) mg/I Arsenic 0.001 (2/21/92) mg/I Grease and Oils _ mg/I Hardness: Total mg/I Phenol mg/I Sulfate 37 _ (2/27/92) mg/I Specific Conductance uMhos Total Ammonia { 0.50 (2/26/92) mg/I TKN as N mg/I Nitrite (NO 2) as N 1.11 (2/21/92) mg Nitrate (NO 3) as N g/I Phosphorus: Total as P mg/I Al - Aluminum mg/I Ba - Barium mg/I Ca - Calcium mg/I Cd - Cadmium mg/I Chromium: 01001 Cu - Copper (2/21/92) mg/I Fe - Iron mg/I Hg - Mercury mg/I K - Potassium mg/I Mg - Magnesium mg/I Mn - Manganese mg/I Na - Sodium 3.0 (2/21/92) mg/I I CERTIFY THAT THIS REPORT IS TRUE AND ACCURATE. Signature of PAhnitteeXor Authorized Agent') Date GW-59 REV. 4/91 Ni - Nickel mg/I Zn - Zinc d 0.02 (2/21/92) mg/I Pesticides/Herbicides (Specify Compounds) ug/I ug/I ug/I Other (Specify Compounds and Concentration units) Orthophosphate 0.08 mg/l (2/21/92' Note: Values should rej' i� colloidal concentrations. See back for instructions. `• Submit blue, green, and yellow copies only to address above. t ilEidT: in v S r„ginee. �.y arr� En,irur�rr�ental _.rr,Vrces °._. Bo- 3009 HiL.r:ur L. N.C. _8'60.i Attention: Mr. R. Bannister DATE RECEi'rED: FebmdrU 21, 1992 DATE REPORTED: March 12, 1992 DATE REISSUED: April 2, 1992** DATE REISSUED: April 13, 1992*** SAMPLE NUMBER SAMPLE DESCRIPTION '202-0301 A Water; 91075-2-21-92-002 for COD. 202-0301B Water; 91075-2-21-92-002 for TOC. 202-0301 C Water.: 91075-2-21-92-002 f or NH, N. 202-0301D `dater; 91075-2-21-92-002 for Orthophosphate. 202-0301 E W-51 er; 910 75-2-21-92-002 for NO3. 202-0301F Water, 91075-2-21-92-002 for pH & TDS_ 202-03016 Water; 91075-2-2 1-92-002 for Cl. 202-0301 H Water; 91075-2- 21-92-002 for SO4. 202-03011 Water; 91075-2-21-92-002 for As, Cu, Zn, Na.. 202-03011 Water, 91075-2-21-92-002 forTO;X. APR 2 0 p92 GROUNDWATER SECTION ASHEVILLE REGIONAL OMCE PARAMETER RESULTS i1QL DATE STARTED 202-0301A - COD SO 1 r1lg/1 2/21/92 202-03015 - TOC 6.79 0.10 mg/l 3/6/92 202-0301 C - NH3N * 0.50 rng/l 2/26/ 92 Concentrations are below Minimum Quantification Limit except where noted. HC Laboratory Certificate Ho- Z75- PARAMETER RESULTS ii-QL DATE STARTED 202-0301 D - i rtho[rflosphate 0.00 0.05 rng/l 20"21 /92 2 0,2-0301 E - NO3 1.11 0.10 rrtg/1 2/21 /92 202-0301F - pH 5.26 0.01 SLI 2/ •21 /t92 - TDS " 1 rng/l 2/26/92 202-030 i G - Cl 0.1 mg/i 2/27/92 202-0301 H - SO4 37 1 nig/l 2/27/92 202-03011 - . As 0.001 O u01 tr g/1 2/21 f192 - Cu 0.001 0.001 rrig/l 2/21 /92 - 7n 0.02 0.01 mg/l 2/21 /92 - Na 3.0 0.1 nag/1 2f''2l /92 202-0301J - TOX 0.014 0.010 mg/1{" 3/b/92 NOTE: Reissued due to typographical error for TOX MILL value_ MOTE: Reissued due to typographical error for Date Started on NO3 _x pH. REPORTED BY: D_ R. Wessi er - General Manager Concentrations are below Minimum Quantification Limit except where noted. NG Laboratory Certificate No_ Z75: CLIENT: Engineering and En'd11-0nrnental Seryices P.L. BOX 3009 Hickory, d.C.2j603 Attention: Mr. R. Bannister DATE RECEIVED: February 21, 1992 DATE REPORTED: March 12, 1992 DATE REISSUED: April 2, 4992 ** SAMPLE NUMBER SAMPLE DESCRIPTION APR 2 01992 nunmmnwarco c[PTUHA n n 202-0 302A Water: 91075-2-21-92=00 3 for COD. 202-0302B ;Hater; 91075-2-21-92-003 for TOC. 202-0302C Water; 9 1075-2-2 1-92-003 for NH-N. 202-0302D Water: 91075-2-2 1-92-003 for Orthophosphate. 202-0302E ;Hater; 91075-2-21-92-003 for NOa. 202-0302F ;Hater; 91075-2-21-92-003 f or pH & TDS. 202-0-026 Water, 91075-2-21-92-003 for Cl. 202-0302H Water, 91075-2-21-92-003 for SO¢. 202-03021 Water; 91075-2-21-92-003 for As, Cu, Zn, Na.. 202-0302J Water; 91075-2 1-92-003 for TOX. PARAMETER RESULTS MClL DATE STARTED 202-0302A - COD 320 1 mg/1 3/2/92 202-03020 - TOC 26.1 0.10 mg/1 3/6/92 202-0302C - NH3fd * 0.50 mg/1 2/26/92 * Concentrations are below Minimum Quantification Limit except where noted. NC Laboratory Certtftcate No_ Z75_ PARAMETER RESULTS M— L DATE STARTED 202-03021) - Ort?mphosphate ),10 0.05 mg/1 21'21 /92 202-0- ��'�2` - ,10� 0 .62 0.10 tTig!1 2126/92 20-9-0302F - pH 5.58 0.01 su it i,!y2 ' " - TDS 485 1 mg:'1 2! 28!Q2 02-03026 - Cl 270 0.1 mg/1 2!27/92 202-0302H - SO a 103 1 rrigr'1 '2i'2'!91 202-03021 - As 0.003 0.001 mg/1 2/ 21 / 9 2 - Cu 0.087 0.001 mg/1 2/21 /92 - -n 004 0.01 mg!l 2/21 92 - Na 191.5 0.1 mg/? 2/21/ 9'2 202-0302_t - TO„ 0.094 0.010 mg/1** 3/b/92 ** NOTE: Reissued due to typographical error for T0X MQL value. ��ir� REPORTED BY: D. R_ Wessi r - General Manager *Concentrations are below Minimum Quantification Limit except where noted. NC Laboratorg Certificate No. 275_ RECEIVED RIONSION OF ENVIRONMENTAL MA MIEMW MAR 27 1990 MOORESVILLE 7AF01011A. 9=1 l--i,n■�7rJ' 6 oaivz/j J State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina`27611 James G. Martin, Governor `� ge T. Everett, Ph.D. William W. Cobey, Jr., Secretary%.' .': —� Director �clr9, 1990 =I Mr. A.W. Huffman, Jr. �tl 1990 Huffman Finishing Company MAR PO Box 170 T Granite Falls, NC28630 GROOMOWAiLR S�CIION m LE a NC Subject: ermlt No. WQ0002431 Huffman Finishing Company Land Application of Wastewater Treatment Plant Sludge Caldwell County Dear Mr. Huffman: In accordance with your application received September 22, 1989, we are forwarding herewith Permit No. WQ0002882, dated March 19, 1990, to Huffman Finishing Company for the operation of the subject sludge land application program. This permit shall be effective from the date of issuance until February 28, 1995, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Box 11666, Raleigh, NC 27604. Unless such demands are made this permit shall be final and binding. One set of approved documents is, being forwarded to you. If you need additional information concerning this matter, please contact Mr Jack Floyd at 919/ 733-5083. cc: Caldwell County Health Department a e ^ eglon Tlfftce •oundwater Secuon The Wooten Company Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opporumiry Affirmative Action Employer NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES SLUDGE LAND APPLICATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Huffman Finishing Company Caldwell County FOR THE operation of a sludge land application program consisting of applying approximately 19 dry tons of sludge per year, generated by the Huffman Finishing Company Wastewater Treatment Plant, to approximately 115 acres of land described in condition No. VI.6 with no discharge of wastes to the surface waters, pursuant to the application received September 22, 1989 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until February 28, 1995, and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS The Mooresville Regional Office, phone no. 704-663-1699, and the appropriate local governmental official (county manager/city manager) shall be notified at least twenty-four (24) hours prior to the initial application of the sludge so that an inspection can be made of the application sites and application method. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 2. This permit shall become voidable if the soils fail to adequately absorb the wastes and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 3. The land application program shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastes resulting from the operation of this program. 4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall cease applying sludge to the sites and take any immediate corrective actions, including the construction of additional or replacement wastewater treatment or disposal facilities. No crops for direct human consumption shall be raised on these sites for a period of 18 months following sludge application. 7. Maximum slope for sludge application shall be 10% for surface application and 18% for subsurface applications. The following buffers zones shall be maintained: a) 400 feet from residences under separate ownership for surface application method, however the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner. b) 200 feet from residences under separate ownership for injection method, however the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner. c) 100 feet from "SA and SB" classified waters and public surface water supplies and potable wells for both methods, d) 50 feet from "WS" classified waters and other streams, creeks, lakes, rivers, and surface water drainage ways for injection method. e) 100 feet from "WS" classified waters and other streams, creeks, lakes, rivers and surface water drainage ways for surface application method, f) 100 feet from property lines for both methods, g) 50 feet from public right of ways for surface application methods, h) 25 feet from public right of ways for subsurface disposal methods, i) 10 feet from upslope interceptor drains and surface water diversions for both methods, j) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both methods. 9. A copy of this permit shall be kept at the land application site when sludge is being applied during the life of this permit. A spill prevention and control plan shall be kept in all sludge transport and application vehicles. 10. Speck sludge application area boundaries shall be clearly marked on each site prior to and during sludge application. 11. No sludge at any time shall be stored at any application site. II. OPERATION AND MAINTENANCE REQUIREMENTS The facilities and disposal sites shall be properly maintained and operated at all times. 2. A suitable vegetative cover as listed in condition II.3, shall be maintained in accordance with the crop management plan approved by this Division. 2 The application rates shall not exceed the following for the specified crops: CLO-121a PAN (lbs/acre/year) Fescue 250 Other Pasture Grasses 200 Com 200 4. No sludges other than that from the Huffman Finishing Company Wastewater Treatment Plant is hereby approved for land application in accordance with this permit. 5. The lifetime heavy metal loadings shall not exceed the following for the corresponding Cation Exchange Capacity (CEC): Parameter CEC < 5 Lead (lbs/acre) 500 Zinc (lbs/acre) 250 Copper (lbs/acre) 125 Nickel (lbs/acre) 125 Cadmium (lbs/acre) 4.5 6. The Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge of the land application operation. The operator must hold a certificate of the grade at least equivalent to the classification assigned to the land application program by the Certification Commission. 7. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored sludge material into any surface waters. Animals shall not be grazed on sludge applied land within a 30-day period following the sludge application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application. 9. Surface applied sludge will be plowed or disced within twenty-four (24) hours after application on lands with no cover crop established. 10. For areas that are prone to flooding or within the 100-year flood elevation, sludge may be applied only during periods of dry weather. The sludge must be incorporated into the soil within twenty-four (24) hours of application. 11. Appropriate measures must be taken to control public access to the land application sites during active site use and for the 12-month period following the last sludge application event. Such controls may include the posting of signs indicating the activities being conducted at each site. 12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the sludge application area onto the adjacent property or into the surface waters. 13. Sludge shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2-inch or greater in 24 hours. Any emergency sludge disposal measures must fast be approved by the Division of Environmental Management. 3 14. The site shall be adequately limed to a soil pH of at least 6.5 prior to sludge application. Sludge may be applied to sites with a pH of less than 6.5 provided a sufficient amount of lime is also applied to achieve a final pH of the lime, sludge and soil mixture of at least 6.5. Any monitoring (including groundwater, surface water, sludge, soil, or plant tissue analyses) deemed necessary by the Division of Environmental Management to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. If monitoring data indicates minimal or no concern to the Division, reduction of monitoring requirements may be pursued after two annual reporting periods. 2. Proper records shall be maintained by the Permince tracking all disposal activities. These records shall include, but are not necessarily limited to the following information: a) source of sludge b) date of sludge application c) location of sludge application (site, field, or zone #) d) method of application e) weather conditions f) soil conditions g) type of crop or crop to be grown on field h) volume of sludge applied in gallons/acre and dry tons/acre i) annual and cumulative totals of dry tons/acre of sludge, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to lead, nickel, cadmium, copper and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field. A representative annual soils analysis shall be conducted of each site receiving sludge in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The soils analysis shall include but is not necessarily limited to the following parameters: Standard Soil Fertility Test Manganese % Base Saturation Cation Exchange Capacity Phosphorus Sodium Potassium Nickel Lead Cadmium Zinc Copper Magnesium- Calcium pH El 4. A quarterly sludge analysis and annual EP Toxicity analysis shall be conducted by the Permittee quarterly and the results maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than quarterly, sludge analysis will be required for each instance of land application. The sludge analysis shall include but is not necessarily limited to the following parameters: % total solids Magnesium Chlorides Sulfate Phosphorus Potassium Lead Zinc Copper Nickel Cadmium Chromium Sodium Calcium Total Nitrogen Ammonia Nitrogen Nitrate/Nitrite Nitrogen pH Plant Available Nitrogen (by calculation) The EP Toxicity analysis shall include the following parameters: Arsenic Barium Cadmium Chromium Lead Mercury Selenium Silver Endrin Lindane Methoxychlor Toxaphene 2,4-D 2,4,5 -TP Silvex Three copies of all monitoring and reporting requirements as specified in conditions III.1, HI.2, III.3 and IIIA shall be submitted annually on or before March 1 of the following year to the following address: NC Division of Environmental Management Water Quality Section Facility Assessment Unit PO Box 27687 Raleigh, NC 27611-7687 Noncompliance Notification: The Permittee shall report by telephone to the Mooresville Regional Office, telephone no. 704-663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the land application program which results in the land application of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the land application program resulting in a release of sludge material to receiving waters. , C. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate sludge treatment. e. Any spillage or discharge from a vehicle or piping system transporting sludge to the application site. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following fast knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS Any groundwater quality monitoring as deemed necessary by the Division of Environmental Management shall be provided. V. INSPECTIONS The Permittee or his designee shall inspect the sludge storage, transport, and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request by the Division of Environmental Management or other permitting authority. 2. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site and facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit and in the manner approved by this Division. 2. This permit is effective only -with respect to the nature and volume of wastes described in the application and other supporting data. This permit is not transferable. In the event there is a desire for the facilities tc change ownership or a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. Prior to any transfer of this land, a notice shall be given to the new owner that gives full details of the materials applied or incorporated at this site. N. 5. This permit shall become voidable unless the agreements between the Permittee and the landowners/lessees are in full force and effect. 6. The following are approved sites for sludge application (see attached map): Site No. Owner/Lessee Application Area (excluding_ buffers) [acres] 001 J.P. Baumgamer 25.0 002 Huffman Finishing Co. 20.0 003 John Frank Miller 35.0 004 Ricky L. Winkler 35.0 115.0 total acres Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 211.0205 (c)(4). 9. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 10. A set of approved documents for the subject project must be retained by the applicant for the life of the permit. 11. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 12. This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and monitoring requirements the Division of Environmental Management deems necessary in order to adequately protect the environment and public health. Permit issued this the 19th day of March, 1990 CAROLINA i George T. Everett, ] Division of Envimn By Authority of the Permit No. WQ0002431 MANAGEMENT COMMISSION Management Commission 7 0 State of North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management 512 North Salisbury Street a Raleigh, North Carolina 27611 James G. Martin, Governor Wiliam W. Cobey, Jr., Secretary December 21, 1989 Huffman Finishing Company L//oJ76-ow P.O. Box 170 Granite Falls, NC 28630 Attn: Mr. A.W.1 Huffman, Jr. SUBJECT: Permit No. NCO025135 Huffman Finishing Company Wastewater Treatment Facility County: Caldwell Dear Mr. Huffman: In accordance with the policy of Environmental Management to ensure the good Carolina's groundwater, the referenced several activities related to groundwater following guidelines are presented to complying with those requirements. R Paul Wilms Director the Division of quality of North Permit requires monitoring. The assist you in Condition No. The installation of monitor wells as approved by the Department's Mooresville Regional Office. The North Carolina Well Construction Standards 15 NCAC .0107(b) require that a Permit be issued prior to construction of any monitoring well, and therefore permit application forms are attached for your convenience. To facilitate the permitting process, you should contact Jesse Wells at the address shown below to discuss the location and construction requirements relevant to your specific facility: MOORESVILLE REGIONAL OFFICE 919 N. Main Street Mooresville, NC 28115 (704)663-1699 , Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer 2. Condition No. Sampling of the above referenced wells on the schedule and for the constituents listed below: SCHEDULE: The monitor wells must be sampled initially after construction and thereafter every March, July and November. CONSTITUENTS: No (10.0) Ammonia Nitrogen TD� (500.0) Orthophosphate COD TOC Arsenic (0.05) so (250.0) Water Level Zinc (5.0) Copper Chloride (250.0) Sodium TOX (initially; thereafter November only) pH (6.5-8.5 standard units) The measurement of water levels must be made prior to sampling for the remaining parameters. The numbers in parentheses represent the maximum allowable concentrations in groundwater for the various analytical parameters,' as specified in 15 NCAC 2L [Groundwater Classifications and Standards]. Unless otherwise specified, the units for these concentrations are expressed as milligrams per liter. If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds -10 mg/l, this concentration will be taken to represent the naturally occuring TOC concentration. Any exceedances of this naturally occuring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. The analytical methods used for TOX must be capable of detecting the total of all halogenated organic compounds present at a concentration of 5.0 parts per billion (ppb) or greater. In the event that a TOX concentration of 5.0 ppb or greater is detected, any individual halogenated organic compound(s) present at a concentration at or above the method detection limit (MDL) must be identified and quantified utilizing EPA methods 601, 602, 604 and 611. A supply of forms (GW-59) on which the analytical results must be reported are attached. Instructions are provided on the reverse of the white copy of each 3-part form. The analytical results should be sent to the address shown at the top of the form and are due in our office no later than the last working day of the month following sample collection. Additional forms will be provided upon receipt of the attached form GW-59 RO. FOR ANY ADDITIONAL INFORMATION RELATED TO REQUIREMENTS FOR GROUNDWATER QUALITY PROTECTION, PLEASE REFER TO YOUR PERMIT. If you have any questions, please do not hesitate to contact me at (919)733-3221. RECEIVED *O'UlaN OF ENVIRONMENTAL MA17A UM DEC RA 1989 MOORESVIIEE Attachments NECIONAE OF/lOp cc: SSe e S Central Files Compliance Monitoring Files Sincerely, Betty G. Wilcox Environmental Chemist Permits and Compliance Groundwater Section DIVISION OF ENVIRONMENTAL MANAGEMENT GROUNDWATER SECTION May 19, 1989 MEMORANDUM TO: Arthur Mouberry THROUGH: Bob CheekFv` FROM: Bill Reid SUBJECT: Huffman F ishing Company Sludge Holding Lagoon Caldwell County AC0025135/GW89035 (Jack Floyd: DEM SERG Review 0 sarnJENr ..n f 1989 B!"'! (.1Oi ENJ1ROIdi,iEldT1C'"L1 -06F1l� Enginee,76VIUE Rf&19Na . The subject Authorization to Construct involves conversion of an existing concrete lined aeration lagoon. into a sludge holdlig lagoon. The project engineer estimates that the "Lagoon was built in 1981. We have no objection to issuance of the authorization to construct with the following conditions: 1. Prior to sludge placement in the lagoon the concrete liner must be in�,gected for cracks and sealed with a concrete sealant material compatible with the waste sludge. 2. Within 90 days of permit issuance, two (2) monitor wells, one (1) upgradient and one (1) downgradient, shall be installed to monitor groundwater quality. The location and construction details for these wells must be approved by the Mooresville Regional Office from which a well construction permit must be obtained. The.monitor wells shall be sampled initially after construction and thereafter every March, July, and November for the following parameters: NO Ammonia Nitrogen TD� COD TOC pH Arsenic Chloride Copper Orthophosphate ff sO4 TOX (in Nov. only) Wafer Level zinc Sodium The measurement of water level must be made prior to sampling for the remaining parameters. If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. The analytical methods used for TOX must be capable of detecting the total of all halogenated organic compounds present at a concentration of 5.0 parts per bi4llion (ppb) or greater. In the event that a TOX concentration of 5:0 ppb or greater is detected, any individual halogenated organic compound(s) present at a concentration at or above the method detection limit (MDL) must be identified and quantified utilizing EPA methods 601, 602, 604 and 611. The results of the sampling and analysis shall be sent to the N.C. Division of Environmental Management on Form GW-59 [Compliance Monitoring Report Form] every April, August and December. The Perimeter of Compliance delineated on the attached site map for the disposal system is specified by regulations in 15 NCAC 2L, Classifications and Water Quality Standards Applicable to the Groundwaters of North Carolina. An exceedance of Groundwater Quality Standards beyond the Perimeter of Compliance is subject to the penalty provisions applicable under General Statute 143-215.6(1)a. The sale of property, by the,Permittee, which is within or contiguous to the disposal site may alter location of the Perimeter of Compliance. For the facilities permitted prior to December 30, 1983, the compliance perimeter is established at a distance 500 feet from the lagoon, or the property boundary, whichever is less. If the title to any property which may affect the boundary of the Perimeter of Compliance is changed, the permittee shall notify the DEM Director within 14 days. The Director shall then establish a modified Perimeter of Compliance which will be done as a modification to the Permit.. We note that the April 20, 1989 letter from Larry Horton, Project Engineer with The Wooten Company to.Jack Floyd states the current method of sludge disposal is by licensed septic tank haulers. Has disposal of this sludge, in this manner, been approved by the Division? We have requested the project engineer to provide this Office with a drawing which shows location of property lines in relation to the lagoon. Once this is received we will provide a POC map. JWR/tej cc: Eric Klingel pentral Files Permit Issuance Files RECEIVED (a OirM" Of ENAMNMENrAL MARAGEYEK1 SEP 21 1989 State of North Carolina Department of Natural Resources and Community Development ttEq ORESVILLG Division of Environmental Management �i2%rth Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary June 5, 1989 Mr. A.W. Huffman, Jr. Huffman Finishing Company P.O. Box 170 Granite Falls, NC 28630 R. Paul Wilms Director Subject: Permit No. NCO025135 Authorization to Construct Wastewater Treatment Facility Huffman Finishing Company Caldwell County Dear Mr. Huffman: A letter of request for an Authorization to Construct was received January 17, 1989 by the Division and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of a 250,000 GPD wastewater treatment facility consisting of a 175 GPM duplex pump station, an equalization basin, a 0.375 MG oxidation ditch with a vertical turbine aerator, a 63,415 gallon clarifier, hypochlorination, chlorine contact tank, residual chlorine analyzer and dechlorination units, an aerobic sludge digester, a sludge holding lagoon, a sludge thickener, sludge drying beds, a cascade aerator, effluent flow meter and stand-by power, with discharge of treated wastewater into an unnamed tributary to Catawba River. This Authorization to Constrict is issued in accordance with Part III, paragraph B of the NPDES Permit No. NCO025135 issued July 20, 1989, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0025135. Upon 50% completion of the subject facilities, the Permittee must employ a certified wastewater operator in accordance with Part III paragraph C of the referenced permit. The sludge generated from these treatment facilities must be disposed of in accordance with C.S. 143-215.1 and in a manner approvable by the North Carolina Division of Environmental Management. A sludge management program shall be submitted to this Division within ninety (90) days of issuance of this Authorization to Construct. The Mooresville Regional Office, telephone number 704/663-1699 shall be notified at least twenty-four (24) hours in advance of operation of the installed facility, so that an in -place inspection can be made. Such notification to the Regional Supervisor shall be made during the nornial office hour from 8:00 a.m. until 5:00 p.m. on Monday through Friday. excluding State holidays. Pollwion Pre than Pays P.O. Box 27687, Raleigh, North Carolina 2761 1-7687 Telephone 919-733-7015 An Equal Opportunity AfBmativc Action Employer Prior to sludge placement in the lagoon the concrete liner must be inspected for cracks and sealed with a concrete sealant material compatible with the waste sludge. Within 90 days of permit issuance, two (2) monitor wells, one (1) upgradient and one (1) downgradient, must be installed to monitor groundwater quality. The location and construction details for these wells must be approved by the Mooresville Regional Office, from which a well construction permit must be obtained. The monitor wells must be sampled initially after construction and thereafter every March, July, and November for the following parameters: "NO3 `Ammonia Nitrogen S COD �P ✓Arsenic Chloride —Copper Orthophosphate �SO4 "TOX (in Nov. only) Water Level ,-Zinc Sodium M The measurement of water level must be made prior to sampling for the remaining parameters. The analytical methods used for TOX must be capable of detecting the total of all halogenated organic compounds present at a concentration of 5.0 parts per billion (ppb) or greater. In the event that a TOX concentration of 5.0 ppb or greater is detected, any individual halogenated organic compound(s) present at a concentration at or above the method detection limit (MDL) must be identified and quantified utilizing EPA methods 601, 602, 604, and 611. If TOC concentrations greater than 10 mg/1 are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. The results of the sampling and analysis shall be sent to the N.C. Division of Environmental Management on Form GW-59 (Compliance Monitoring Report Form) by the last day of the month following the months in which sampling is required. The Perimeter of Compliance delineated on the attached site plan for the disposal system is specified by regulations in 15 NCAC 2L, Classifications and Water Quality Standards applicable to the groundwater of North Carolina. An exceedance of Compliance is subject to Statute 143-215.6(1)a. The sale of property, by the Permittee, which is within or contiguous to the disposal system site may alter location of the Perimeter of Compliance. For facilities permitted on or after December 30, 1983, the compliance perimeter is established at a distance 500 feet from the lagoon , or the property boundary, whichever is less. If the title to any property which may affect the boundary of the Perimeter of Compliance is changed, the pemmittee shall notify the Division Director within 14 days. The Director shall then establish a modified Perimeter of Compliance which will be done as a modification to the Pennit. In event the facilities fail to perform satisfactorily in meeting its NPDES permit effluent limits, the permittee shall take such immediate corrective action as may be required by this Division, including the construction of additional wastewater treatment and disposal facilities. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the requirements of the NPDES Permit and the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 27687, Raleigh, NC 27611-7687. A copy of the approved plans and specifications shall be maintained on file by the Pemuttee for the life of the permit. One (1) set of approved plans and specifications is being forwarded to you.If you have any questions or need additional information, please contact Mr. Jack Floyd, telephone number 9191733-5083. Sincerely, R. Paul Wilms cc: Caldwell County Health Department Mooresville Regional Office The Wooten Company Groundwater Section John Campbell Permit No. NCO025135 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, for the Project Name or Location Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that. the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date i t u CALDWELL COUNTY HUFFMAN FINISHING UNNAMED TRIBUTARY TO CATAWBA RIVER Y HICKORY a LONGVI EW U. S. 64 , 70 , 321 CATAWBA COUNT LOCATION MAP CALDWELL COUNTY HUFFMAN FINISHING UNNAMED TRIBUTARY TO CATAWBA RIVER Y HICKORY a LONGVI EW U. S. 64 , 70 , 321 CATAWBA COUNT LOCATION MAP i L 10 IN State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor May 19 1989 R. Paul Wilms William W. Cobey, Jr., S-9cretary r Director Mr. Larry Horton, P.E. Project Engineer The Wooten Company N. c• PEP—n os NATURAL ^• 120 N. Boylan Avenue a%3:L:JI'CMJ AND DSV_*.LOPiIIrt�T Raleigh, NC 27603 SUBJECT: . Huffman Finishing Company MAY 2 2 1989 Sludge Holding Lagoon Caldwell County UF�ia"N OF E110ROII MITU F{ JAGa1QJ UU01 ES&LE llff olIAL 9FflC6/ Dear Mr. Horton: W This is to confirm o-.,r May 18, 1989 telephone conversation regarding the subject project. Due to a recent change in Division policy we need a scale drawing of the site which shows the location of the lagoon in relation to the property lines. Once this drawing is received we will delineate the Perimeter of Compliance and prepare a drawing which will be attached to the Authorization to Construct. If you have any questions or foresee a delay in obtaining this information, please call. CC: Jack Floyd -ae.s,se=Wea-a7 s� Permit Files tej Sincerely, G�/G� J. William &P Reid Groundwater Section Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7013 An Eaual Opportunity Affirmative Action Employer ?OUNDWATER SECTION GW # 89 DIVISION �r ENVIRONMENTAL MANAGEh," 1T RECORD OF WASTE DISPOSAL PERMIT APPLICATION REVIEW REVIEW BY Jesse. W,-11s DATE 5 89 FIELD INVESTIGATION? (Y/N) (N0 FACILITY NAME M,lf,•an rhino e'o. COUNTY /aLnw Elie - LOCATION t&y 321 Nol llic-_ ry 'b ! D miles Ar,F ('a aLjbm Over rn TYPE OF DISPOSAL SYSTEM ( LAGOON, ETC.) NPP 5 DESIGN CAP. (GPD ) DESCRIPTION OF FACILITY Exis-rntiG &Ca4i6n La000n fQ he Gonve-rked - o 5iudge Storage. k moon SIZE OF IMPOUNDMENT (FT. SQ) 30 25 & / OR SIZE OF APPLICATION AREA N /A WASTE SOURCE: F_� MUN. SLUDGE MUN. W. WATER: PRIMARY DSECONDARY DTERTIARY RIND. SLUDGE F-IIND. W. WATER OTHERS DISTANCE FROM WASTE SOURCE TO NEAREST: STREAM :Zf 506 FT., WELL 0 FT. FOR WELL: TYPE OF USE NOM POTABLE DEPTH uNKNown/ PUMP RATE ( EST. ) utikPownl WHAT DESIGN CONDITIONS WILL REDUCE / INCREASE CHANCE OF GW CONTAMINATION: Exi'st. a era <'m, basin is ceccne-re& s irue,kre, zt S' i ee-6 deep WHAT NATURAL SITE CO/NDIT_CIONSt WILL REDUCE / INCREASE CHANCE OF GW CONTAMINATION: / ermea.b Ie dal;tL overly _o tr Auec1 6&o,_k -- DEPTH TO: BEDROCK t 58 FT. , SEASONAL HIGH W. T. ao -a FT. , ANNUAL W. T. FLUX: 3-10 FT. Sl1RFICIAL,4QUIl-ER I BEDl:OCK•/P.RTESIAN AQUIFER'i GEN. LITHOLOGYSgnvoy cla;i (6a— B%o<•fe 6";c rs € 5cL;&+- HYD. COND. ;n- 0 FT./DAY MEASURED ! FT./DAY MEASURED, ESTIMATED ESTIMATED THICKNESS 3o FT. CSee. Rci+,a.ksl Reeon„renda�4m� NO. OF MONITOR WELLS: PROPOSED: UPS_ DOWN / ; EXISTING; UP DOWN FROM WORKSHEET: SITE NUMERICAL DESCRIPTION=� 770 moo. .�9 - -a — - N/ T 1 2 3 4 5 6 6A 6B SITE GRADE (HYDROGEOL.) = LJ SITUATION GRADE = PROPOSED SAMPLING SCHEDULE & PARAMETER(S) :lllball r Ouarier<u , rox(NoJ.on,uY), COD, I t61 ej,_�t'mI- D5-,Qt4y CoL>- b-- P_, P1, As. Val a, REMARKS/RECOMMENDATIONS Pr' 1 sl ,AB d sp s,.ArK e c eke F 4s' al d 6c iris j far e.rae.k5 anod Seo_lec/ i 'bh Concr fe It WASTE DISPOSAL PERMrr APPUCATFON REVIEW air e Fcc*ty• %� uplr�un nisht..9 •Gc.. t .: -'i V C; �. •d Ca✓dy:� P� "r ' GW'I : RavSovyer; . cola: O.I.mN>. Ih. d+daio. POW wix 0 1 2 3 4 5 6 l7/ 6 9 "• OS m trOt.•d W tw+.n lol*llonw O,• d DNono.h 20004 -049 )6-149 35-49 to-19 Dklo woiK-Pp�f (yt.ia m.1.n 1000-2003(1p M-299 60-74 20-34 0-9 ' .fmort0. 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V lo:' "Ar,unanlilnnuurc inn)hcd. the nu au,,i, nt moat IwrJ.u'w in dlr ground rnlifnn"WIn' Aunlid Ix thecr k- nnlammo. i.Gnl Wake. Ifu lxirily6 Ow 1i 1. rundJeenion m Ill ]Iryllial I.. it., pinimlar yak, the Ix l,inn un Ix• 14-111 m Iha ripin Unnanl till high c.xl rdrunbinilmn v',crirvl for Ligl. (x•N.aox'a.bigl. ralxemrninn. .x L1ld.udu,m•.rnn.r-,-"xitlilico, .utld!.Ut;h, jw,uliuu to.tic Inl.__. ... _ ........... .... .............. ..:._._.____- Step 8 Tm- i othim In the m]uix fix each Kldr.g is found by extending position of C nvmimnl :elerin cenioliviuvd quIrer tell tiLi yIxH.e Iyumi1Ihey meet. The Ieuerin IhL syuva• .Mould be added (PMLVdN by a ♦) to the 1>a rneeclia,x'u,rt letter identifier of d site desc6ixinn bum Step 7. E=mplcr o(Steotbns in Tcm or lkgrecS of4ri1luvlett ` It,A. M.91 yell rnFnw W. 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With0.'frx unJFnri¢aMxi,k4 rtlnv'nu m1,ko1ypinr2y1di 1lul is n,1 wni.i,x• hi vi.iy%ra,l n+xamirufn IkJprunl II,]Ikn in nu.da irxrnar.v a >LWrrnrly 1111J1 1lxrte d 4]N 'G. rnbn ..A (imuinl.rnf b I11,41 rItric nxra Divcayln and 1xIUIFxi .in Ix`.dtrn.J. iii, C. h,dalNry>IkMM r.rilmfnmawanixxm Nrc bqr anxxnn.f n11sN p[awidr r ti, wan hLOW." .s. .lb,Mbnik C-.l l Min hilaa lirc.o nW ilvn wN. npnrm a mJarnrlypmnvM1ka.pli( taylul ci. tldnaN nx r9eii Iii k.cnkx, In tit nmds INw]ov a-Iligh Illg 1W y�d,u .i-(laxtnanriu,vNtiwaim%ni is raYJ.J.Mx a.ryVar a'Nrx'rri44• ngax4,tut l%yxMlnaN Ixlu.in" l Il[h',nryavil. ete I} Aml K1quI wnjuryU,,aAr ,N ha .Lill. .bilk ahp.wcdi[ryaaiffrw�uMdaaksaN�Nnx<IN} madnr,gina ry%x-pkkh Inµ i.fillyl4i,Gnu.�rei,Fenxkla]pre X.cranLuM1n Ot.ipu1N 4waf+n in nuWxIM4.-0 .gnJ.9r[h l.e-pgnc.f4,I,. ti Mluff",-M INwm¢dm"(I tnmrinaN<iamiru,xni ). Llvh'.Mx rxarnrrf er.4vNF'aN Aadu,a'yxry+mar rw.ur. LOW N(IHKA?Ixl. ryk T.rl .N lyxxi 4.acros Cite. <aar Mining .y;r1. IhJuxi.m�lin+••-il (fi ulLu.l n: I ` moo I llxx}Anlr llx'Inn]I 111j; micipall (Very Tns.irA O.; s (us Iruluun' Mlul A Oul NEW, T-Uila fini+hing NdicrF Ilaaiavllfg. ILip Milt, Mbml U•mtav I(xihw'lin•U14a U1M.14per. Trnilr Ik]q Mcu6 Lm. Cups V lla►rq;c.na IbaaaJty 30vaj ,VnMYld300V 30 33Z : NOLLVNWVIN(YJ (-^PA PM"000 ) NOLLVnJJS jo.Un19V9OW 9NI1Vd NOILV(1115 (Ol dNSD (peVpo$4) Ol de1S p� C Io)1oN) 6 dOiS Jo) Pin eg of 319V1 9t` va NOI1VN14 — ui J�x41 dJ 9J OZ191 J!rJ 0 — Z 1.1-51 Ixxr) :) Y t y1.11 Mx�:i.0,n u 4 _ 0 O1% IV II�I.IxJ V z (wnwrx :¢u) nu, 1pu'J uond,o Jo!cA" o.wm!(1 Inol JpJawua �. Ina uMll Ic�!J� sJOJ>wu ,l �! !oo P N IcpP!� uo pai4l °D�»5 p>e!tuwr,� �.HUFFMAN FINISHING COMPANY. ..,......LOCATION MAP- NORTH C,ROL I„A. DEPARTMENT OF l.l'LF:,'';_ ECOM" C RESOURCES IVISION OF EHVIRONNENT:;L,,'';ACE.';EilT ER S=CTIGii ' >???S CROUNDAAT !ECL REf.GRD o p, - !. C 61 Dom �) SOURCES F:O: BOX J6e7 r.Li ', &- ECONOMIC R 'eiel:l & Pump COREG. 1. P:ELL LOCAT'10:;: (Show sketch cf the location below) Nearest Tow..: G1:2 1tc Paris, (Road. Commur,i ty or Sc}.di.vlsion. and Lot No.) T,• r,;,.. Co.; I1.o. 2. owrnsn: .Tu:ffra n rill_:,___,: — a 3. ADDRESS:114P/. 321, P.O,•ov 1:/0. Granite _.�t_ 4. TOPOGRAPHY: dra•w,v�lley, slo_e.,hillco?, flat (circle One) 5. USE OF WELL:=.{T^-T=o.,.'"`t.,..�= DATE: 7/5./77 6. DOES THIS WELL REPLACE AN EXISTING !"ELL? 7. TOTAL DEPTH: 225' -RIG TYPE o3 },zTROD: Rota>~•J FORD+'i'fLC>: SA!iPLES 'COLi.ECTED: YES - N?___ 9. -CASIIIG •Depth 1nsi.de Wall tnicS type -?Dia "t` - p rO' ht/ t __ From_to J ft 10. GROUT: Depth Material Method From 0� to 20 ft 1-1 Conc- etej__j?jpLped 11 SCREFN. Depth Din. Type b Opening' r con; —. +.o,._.—.< 12. GRAVEL: Depth Size Material From_to_.ft a' 13. WATRR. ZONES(depth) : '61& Lot & 210'Tt 14. 51'A'tIC WATER ..LEVEL: 75 ft-abovc belowtop of casing Casing is _ft., above land surface ELEV:._ 15. YIELU(gpm): 100 —METHOD OF TESTING: Mach. 16. PUmPING WATER LEVEL: 210 ft afterhours at 9pT. -(g'p,rj' RP_ Depth ROES I No I FIELD 1r 5 DRI LING LOGp1F1 f) Ci7, ICE D `TH o`i To Fora:aTaoN peso=..=>_=-- j 7S-C* 36 ! -f additional space is needed,use b- - .cr'P.: LOCATION C :ICii. (Shoo 6;stance to numbered roads, or other nap re:e-erce oints� pr l ni._rS,.uJ .4X.�.�Y ,i• .X. a.. Airline Depth I —_ 20. HAS THE OWIdER BEEN PROVIDED A COPY OF THIS RECORD AND i3TGRY.ED OF THE DEPARTMENTS RECOMMENDATIONS? 91. REMARKS I do hereby certify that this well was c0nstructe2. in ncccrdance. with N.C. hell Construction C. Regulations and Standards and. that this well record _ ne and exact. /, 7ii.. I; iG: :ATLP OI' COVC (//2C O r DATE TRAr 'Cool ��il�Lfurt ) F y Lvcbr Cn to Groundwater Section an, one _c o'. ..�_ _ Form G47-1 Revised 10/1/76 o.00a XI G t . •x1MPalo � Isn114 6QoALI-tAI1DM BA51N W 0 I z �I L L J 7 r h7 R W 3 U. OD J. N I (L i2n � 2+0 ___________________<__________—__—___— _1.T. .... - - OFFICE ... s�:.. _ _ 10' X il' ... ..... . _ 11%21 82 (19I ._., 2 1' X �} POD . NHSE ❑f1n9T('S'�1 ADD ADD (19W1 — ' 91, X 120, . 81' X 120' 07s • . 54' X 120' m- X 12o' 1 • 1- dnILER ADD. 419671 - HUFFMAN LA, ate"- R 075' Q cros) ao, X 105• HOSIERY COmi TDCK AS '_ �s MILLS �s ADD. R$ 19' X INC. —RIBLOc. 1rrILITY 10, X- 30' 1. RM. 5' S3' 3TGE &D' X 119' 1 21' X 40. As f1971) WNSE. 240 X 1 . • IS'•. 100' (ice RS r1 I ( L_______—__�_L_ CONC. PLAT. �� FCONC. PLAT. i/V i1L) _ ®MET. 200,000 RESERVOIR yr ::� �� -- •'_.III? - - -. SGAIe— S� GROUNDWATER SECTION MEMORANDUM TO: EPrC Kl�,ye FROM: Mike Cleary DATE: yAi Y/rcl SUBJECT:___ -na4 C ,�Qtlenn r _ 1. Attached is a copy of the additional information we have received on the subject project. _ 2. It is our understanding that a copy of the additional information that we have received concerning this project has been sent directly to your office. Please review this information and provide your comments and recommendations by 1989. If for any reason you find that the s pplied additional information is still insufficient to make an evaluation of the project, please let us know immediately, so that either the needed data can be requested from the applicant, or some other appropriate action taken. If you have any questions concerning this matter, or require additional information, please advise. mdc/adinnot N. C. DEPT. OF NA RA RESOURCES AND CO.IIT:USITY DETTLOPAmm APR 2 -) 1989 DIV` - . •na •E'71l CA gE13Q� r; U-01J AL OFFICE Ind, N Company ooen ® April 20, 1989 Engineering Mr. Michael D. Cleary Planning NCDEM Groundwater Section P.O. Box 27687 Architecture Raleigh, N.C. 27611-7687 Re: Huffman Finishing Wastewater Treatment Plant Improvements Caldwell County AC0025135/GW89035 Dear Mr. Cleary: 126 N. Boylan Avenue Raleigh, NC The Wooten Company is hereby responding to your February 9, 27603 1989 comments on behalf of the Huffman Finishing Company. 1. Information concerning wells located within 500 ft. of the existing and proposed wastewater facilities is shown on the attached maps. Four (4) wells are 919-828-0531 shown on the attached maps and three (3) of these wells are located within 500 ft. of the wastewater treatment facilities. Lee Huffman of Huffman Finishing Company has advised me that the two (2) wells that are closest to the wastewater treatment facilities provide water that is used for non -potable purposes only and that the two (2) wells that are furthest from the wastewater treatment facilities provide potable water. 2. The sludge storage lagoon (existing aerated lagoon) is a concrete structure that is four (4) feet deep with an approximate sludge depth of three (3) feet. 3. The operating level of the existing aerated lagoon (proposed sludge storage lagoon) will remain the same as discussed above in item 2. Since 1936 R• C. DEPT. of n It ESo"CES AND Co"u'llUNITY DEVELOP"'Jrj'r APR 3 .Oi Mr. Cleary Page 2 April 20, 1989 4. A recent chemical analysis of the sludge to be stored in the lagoon is attached. If there are questions, please call me. sincerely, /I I L , te, Larry Horton Project Engineer LH/smj cc: Lee Huffman Tony Gragg Jack Floyd P�2�GR!7MSa on ,. �IvI>•�;laxi u Pest OHlce Box 40 Granite Falls, North Carolina 28630.0040 (704)396-4770 Customers Huffman Finishing Company pate/Time Collected: 3-10 gg P. P0 70 Date/Time Reoeived: Date Reported:_ I. D.s Waste Sludge ** k* Analveir Units Influent , f� U stream Downetream BOD-5 Day Mg/L 3.200 COD Mg/L b Coli. /100 ml z30 Oc�� T. S. Residue Mg/L Ammonia, N. Mg/L —~�- Nitrogen, T. Mg/L Phosphorus, T. Mg/L PH SU's `— r Certified: LaF yet A. Crags Lab Sup rvior Member Commercial laboratories Association of North Carolina P.O. BOX 7085 GREENVILLE, N.C. 27835-7085 WASTEWATER SERVICES, INC. P.O. BOX 18029 ASHEVILLE, NC 28814-0029 114 OAKMONT DRIVE PHONE (919) 756-6208 RESULTS OF ANALYSES FOR: WASTEWATER SERVICES, INC. DATE: 03/22/89 Huffman Finishing Corm gany CERTIFIED..BX PARAMETERS SLUDGE SAMPLE TOTAL ORGANIC CARBON, mg/l 1667 TOTAL ORGANIC HALIDES, mg/l 1.339 SDWA PESTICIDES / HERBICIDES IEA Sample Number: 344-126-1 Sample Identification: Huffman Date Extracted: 1/19/89 Date Analyzed: 1/26/89 Number Compound Pesticides: By: K. Hinshaw Water Quantitation Results Limit Concentration ug/L ug/L 1 Endrin 2 Lindane 0.0002 BQL 3 Methoxychlor 0.0002 BQL 4 Toxaphene 0001 . BQL 0.005 BQL Herbicides: 1 2,4-D 0.01 2 2.4,5-TP BQL 0.002 BQL Comments: BQL = Below Quantitation Limit EP-TOX Analysis Comments i OWL - BELOW QUANTITATION LIMIT N/R - NOT REACTIVE Reactivity IEA Sadie Ifs_ 344026 1 SamPia I1182tifieatiaa Huffman Date An]" Janueru 19. 19E9 By Llai Number Compound Results 1 pH 61 2 Reactivity toward water N/R 3 Sulfide Reactivity <20 mg/L 4 Cyanide Reactivity <1.0 mg/L 5 Explosive Nature N/R 6 Overall Reactivity N/R IEA LABORATORY RESULTS IEA Project #: 344-126 Client Nacre: Wastewater Services Sample # Client ID Parameter 1 1 Huffman Corrosivity 1 Huffman Silver - EP TOX 1 Huffman Arsenic - EP TOX 1 Huffman Barium - EP TOX Huffman Cadmium - EP TOX 1 1 Huffman Chromium -EP TOX 1 Huffman Mercury - EP TOX 1 Huffman Lead - EP TOX 1 Huffman Selenium - EP TOX �C -2- Huffman �atawya Ignitability 1 2- Huffman eatwrba Total Aroclors Date Results Analvo.A <6.35 mmpy 1/25/89 <0.05 mg/L 1/24/89 0.035 mg/L 1/24/89 <0.10 mg/L 1/24/89 <0.01 mg/L 1/24/89 <0.03 mg/L 1/25/89 <0.002 mg/L 1/24/89 0.02 mg/L 1/31/89 <0.005 mg/L 1/25/89 >200 F 1/16/89 <1.0 mg/kg 1/19/89 N�A f3►Ja�s�s poi c�en-t 04 µcc. - t+A,.r I-tjFcmA.3 F,�J C. I Waintoel����� f� muc@ 911nc. P.O. Box 1b029 . Asheville. North Carolina 28814-0029 • 704l254-5169 Client: Huffman Finishing -Sludge Date Received: 1-5-89 Date Analyzed: 1-5 to 1-29-89 Certified By: Dr. Fred Holtkamp RESULTS MG/L MG/KG Arsenic 0.60 10.9 Cadmium 0.15 2.73 Calcium 1650.0 30,000.0 Lead 0.30 5.45 Mercury 0.017 0.31 Mangnesium 300.0 5455.0 Copper 3.0 54.5 Nickel 0.41 7.45 Zinc 20.0 364.0 Sodium 1200.0 21,818.0 Nitrate 4.50 81.8 pH 6.5 Potassium 500.0 9091.0 Percent Solids 5.5% T. Phosphorus 7250.0 131,818.0 TKN 1772.0 32,218.0 Ammonia Nitrogen 176.0 3182.0 Comoiete wastewater Treatment Services • Consulting • Start-ups • Coeration • Maintenance • Monnonng • deporting State Certified Laboratory • Charter Member Commercial Laboratories Association or N.C. RE(,,IVED xSA Ey ���yyyyd rvm», 2jMWN Of EN,ftoNNENTPL "W311E11 n FEB 10 1989 VOORESVILLE � moan am (s„_ "State Qf_; North Carolina DepYffinenf of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary Mr. A.W. Huffman, P.O. Box 170 Granite Falls, NC Dear Mr. Huffman: R. Paul Wilms GROUNDWATER SECTION Director Jr. 28630 February 8, 1989 SUBJECT: Huffman Finishing Sludge Storage Lagoon Caldwell County AC0025135/GW89035 As part of the Division of Environmental .Management's comprehensive approach in addressing the impact of waste treatment, storage, or disposal projects on the environment, your permit application has been forwarded to us for assessment of the potential impact of the project on groundwater quality. Our initial review indicates that the data submitted is not sufficient to make this assessment. Before your application can be processed therefore, you are requested to submit the following information to the Groundwater Section. This information should be submitted in full within 60 days of the date of this letter. Failure to comply may result in the returning of this application as incomplete. 1. Information as to the presence or absence of any wells located within 500 feet of the waste treatment/disposal facility. Any such wells should be accurately located on the site map, and labeled as to their primary usage lie. drinking water, monitoring, etc.). 2. Please provide details on the construction of the existing aerated lagoon. Is the lagoon lined? What is the bottom elevation of the lagoon? Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 276li-7687 Telephone 919-733-7015 3. Is the operating level_of the aerated lagoon going to be changed? 4. A recent, complete chemical analysis of the typical sludge to be stored in the lagoon, which should include the following parameters: Total Organic Carbon Arsenic Biological Oxygen Demand Cadmium Chemical Oxygen Demand Chromium Nitrate-N Copper Nitrite-N Lead Ammonia-N Mercury TKN Nickel Total Halogenated Phenol Compounds Phosphorous EP Toxicity Parameters Potassium Percent Total Solids Selenium Total Coliforms Zinc pH Please feel free to contact the Groundwater Section, at (919) 733-3221, if clarification or information is required. Sincerely, Michael D. Cleary" Hydrogeologist Permits Group MDC/tej cc: EriC Klingel Babette McKemie Mike Cleary Central Files Permit Issuance Files RECEIVED WIM,4 OF MVIRONMMIRL "AUSEUEo JAN 27 1969 DIVISION OF ENVIRONMENTAL MANAGEMENT GROUNDWATER SECTION WORE UE �paaet �fl6R MEMORANDUM TO: Eric Klingel DATE : 'A(RAC1 FROM: Bill Reid (NP,DES FRe5) SUBJECT: Application for Renewal/Amendment of Permit No. 7Z New �^Permit Facility Name -A-4f� qa !-rnis����c__ County C'allve P Type of Project Applicable Permit Numbers : WQ EPA G•7 irq 0 35" AC 0015/3S We have received a copy of the above referenced application, which was sent to your regional office for comment on or about T6�u�r_i 1989. You should review the application package for completeness and adequacy of relevant information and submit your request for additional information to me (via telephone or memo) by Fdr,Aar L , 1989 so that all required information can be requested rf�the applicant at one time. A copy of our formal request to the applicant for additional information will be provided to you. If you do not require additional information from the applicant to complete your evaluation of the project, you should review the application package and submit your comments to me by 1989. If a copy of the application package has not been made available to your office, PLEASE LET ME KNOW IMMEDIATELY so that a copy can be forwarded to you as soon as possible. MDC/APPMEMO r- EXIST. TANK ��® i ANEW GROUNDWATER �2: MONITORING WELL-� YO.INL TOP 107.0 INV. 99.0 ' -`BLOCK AND GRAVEL „ 1 \ INLET PROTECTIO -' II 1 (TYPICAL) I m i In i / AEROBIC DIGESTER_ IIi EXISTING AERATION BASIN TOP 99.5 INV.IN 9 60 I .OUT 6.50 3 - �- `--j XISTING III , I SHED EXISTIN CL A Is /4-0 lOBUILUIrl SFE j . NO. JQ�FOR NEW WORKTBM=ELEV.IOD.O ASSUMFO FIN. FLOOR 7j—f- 2 0" A p N (F XISTI NG II R D. FEE. LARIFIF \VI eox 3' n. 9 9 < — 28'�O \ 8 co \AAD. 100.0\o PIPE 10 / / o I CLARIFIER/W.\ /� Y. I /.L.E 03_6 1 301-0. L100_0 SH.NO. 5 EXISTING EQUALIZATION BASIN r ,gg . i / / SLUDGE STORAGE LAGOON (EXIST. AERATED LAGOON) II EXIST. EXIST. SLUDGE SLUDGE // DRYING BF-D DRYING RED 1— Y0. I / SNL. / ,-SLUDGE LOADING STAT: F.F N N0.2 FOR �— -�---F DHAIN� -�- - - STOIL ROAD. . — T^ 98 1 1 � iLORLRE AOI/ 27--0" - _ RCP\ @ \�\\ 99 YU. INL. TOP 98.50 4- INV. IN 94.24 INV: OUT 94.14 1G & DRAINAGE INAGE PLAN SCALE: 1 F ST EX�ST1 ' SA / , I / . I 1 Z I � I � /^ I/ x / /I x 5CL1MZSLunrF I AGooN PUMPING STATION I / I / x / - x � EMI'ORi� Y / ,,,I I / ROCK RFCK / w EX' Li/DAM i / - -. DI T CONCRETE (' / HEADWALL CLASS B RIP RAP I ?GRADING' LIMITS ! ARY ENCE .' JEW GROUNDWATER AONITORING WELL NEW CHANNEL W/CLASS B RIP -RAP LINING. SEE DETAIL. 1B" FLARED JND SECTION INV.EL.92.34 I NEW PLATFORM SEE OFT. SH.NO 5 EXISTING EQUALIZATION BASIN Z - I SLUDGE STORAGE LAGOON I (EXIST. AERATED LAGOON) PIMPING ILAGOON STAT�ON / I X / I / FEXIST:BEO EXIST. LUDGSLUDGE//�ING DRYING AEOI / YU. INL. SEE SH. SLUDGE LOADING STATION c FOR DRAI , I ROAD - i EXIST/ SOIL - -T CASCADe I / ROCKOCF� CK' ' ;;, }c { I ' EX? DIP DAM CONCRETE I- / HEADWALL 98 / / x � � I 1�---27 -0 F 3 EXJSTI WE[L r• S � � �'Q I I 0%— YD. INL. TOP 98.50 +- + L INV. IN 94.24 INV. OUT 94.14 JG IS DRAINAGE PLAN SCALE: 1"=20' fit" EXIST. � WELL TANK �� ANEW GROUNDWATER 6 MONITORING WELL YD.INL ' TOP 101.0 INV. 98.0 -BLOCK AND GRAVEL INLET PROTECTION-' II \ (TYPICAL) i I m /�Aa / �nl' AEROBIC DIGESTER / IIi EXISTING AERATION BASIN INV IN 9 60 IN .OUT 6.50 I_ - `-� XISTING III , I SHED 'mill ----- -I1 I-,-- EXISTINp CL OPERATIOj15 u BUILUIN CC SEE SH. NO. �O.J FOR NEW WORK TBM=ELEV.101).0 ASSUMFD FIN. FLOOR I TI—fL— oft -STI 0" AIjA� 1"L EARR D. ILL EFF. AR BOX Lo -� a_ c 99 �j \ I �" CLARIF ER� \ i -0'/ / % / 30'-0 \ �lo0.0 `-- - ----^ - R, CLASS B / RIP RAP'.. /GRADING LIMITS -I!— TEMP04ARY ILT FENCE ANEW GROUNDWATER TMONITORING WELL "' c NENEW CHANNEL W%CLASS B �. RIP -RAP LINING. SEE DETAIL. 18" FLARED IND SECTION INV.EL.92.34 i r• / ,ri,,r., t' i s UNITED id TTRl'���ZK SR CZD o print your name, address, and ZIP+4inthis box w erProtection Section U3.70Hwy nanua,NCZ8778'821l IM -++1jjwUo'A//[|/jxIII /vIII vtill / III ,'[oU Clete items 1, 2, and S. Also. complete ■ Pnn y I��lf if Restricted Delivery Is desired. our name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mallplece, or on the front if space permits. I. Article Addressed to: _ Mr. Lee T. Notrman Huffman Finishing Company, Inc. P.O. Box 170 Granite Falls, NC 28630.0170 rj ❑ Agent B: Received by f Print e) C. D to o Da iverl �Q� T l�v mianJ Iy D. Is delivery address different from Rem t? ❑Yes If YES, enter deliveryaddress below: ❑ No 3. Se Type Certified Mail ❑ Express Mail ❑ Registered �Ratum Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes ?. Article Number ffimnster m l 1117 0I109,11680 1 1i11II7 100I 71 I607 r l I I I 5S Form 3811, February 2004 Domestic Return Receipt102595-02-M-.154 RY. fy r [v_.1= UNITED STATES POSTAL SERVIC O C Official Business I .) 1 FIN" PE LTY FOR PROATE` �9 _3/ USE T AV01D PAYMEM_ TAGE-S300 Print your name, address and ZIP Code here NC DEHNR DEM—GROUNDWATER SECTION 59 WOODFIN PLACE ASHEVILLE NC 28801 eat ` SENDER: ° � Complete items 1 andlor 2 for additional services. 1 also wish to receive the H • Complete Items 3, and 4e.& b. following services (for an extra • Print your name and addhoss.on the reverse of this farm so that we can fee): : et is card to you. ?' this form to the. front of the meilpiece, or on the back if apace 1. ❑ Addressee's Address does of ,.ermit. 0 • Write "Return Receipt Requested" on the meilpiece below the article number. 2. ❑Restricted D¢IfV¢ry r • The Return Receipt will show to whom the article was delivered and the date e delivered. Consult postmaster for fee. ° 3. Article -Addressed to: 4a. Article Number e m P 411 632 903 n 4b. Service Type $ MR A W HUFFMAN JR El Registered HUFFMAN FINISHING COMPANY EXCertified s P 0 BOX 170 ❑ Express Mall G E E S NC .2 30 7. Date of Deliver, i 5. Signature (Addressee) 8. Addressee's Ad and fee is paid) J! s 6. Signature (Agent) y PS Form 3811, December 1991 fi U.s.G.P.o.:tn2Jo7-sad DOMESTIC ❑ Insured ❑ COD ❑ Return for RETURN RECEIPT