HomeMy WebLinkAboutWQ0002431_Facility FilesROY COOPER
Governor
MICHAEL S. REGAN
Secretory
S. JAY ZIMMERMAN
Director
June 1, 2017
Lee Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls, NC 28630-0170
SUBJECT: Annual Report (2016) Review Inspection
Huffman Finishing Co-WWTP/A S
Permit No: WQ0002431
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Annual Report Review Inspection form from the inspection conducted on
5/30/2017. The facility was found to be in compliance with permit WQ0002431.
Please refer to the enclosed inspection report for additional observations and comments. If you or your staff
have any questions, please call me at 828-296-4500.
Sincerely,
��1 P�
Beverly Price
Environmental Senior Specialist
Enclosure: Inspection Report
cc: MSC 1617-Central Files -Basement
iTfelFi__�le
G:\WR\WQ\Caldwell\Wastewater\Non-discharge\Huffman Finishing Company, Inc\CEI17.2016 AR Review.doex
�Nothmg Gompares�%.�; =
State of North Carolina I Eaviroamental Quality I Water Resources
2090 U.S. Highway 70 Swannanoa, NC 28778
828 296 4500
Compliance Inspection Report
Permit: WQ0002431 Effective: 05/01/16 Expiration: 01/31/20 Owner: Huffman Finishing Inc
SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWlP/A S
County: Caldwell PO Box 170
Region: Asheville
Granite Falls NC 286300170
Contact Person: A W Huffman Title: Manager/Owner Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
System Classifications: LA,
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
24 hour contact name Lee T Huffman
Related Permits:
Inspection Date: 05/30/2017 Entry Time: 11:30AM
Primary Inspector: Beverly Price BP
Secondary Inspector(s):
Reason for Inspection: Routine
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: Compliant Not Compliant
Question Areas:
I
Miscellaneous Questions
(See attachment summary)
828-396-1741
Exit Time: 12:OOPM
Phone: 828-296-4500
Inspection Type: Annual Report Review
Page: 1
permit W00002431 Owner- Facility: Huffman Finishing Inn
Inspection Date: 05130/2017 Inspection Type: Annual Report Review Reason for Visit: Routine
Inspection Summary:
The 2016 Annual Residuals Report review was conducted by Beverly Price of the Asheville Regional Office.
There were no land applications in 2016. Solids are being stored on site until they have enough to warrant land application.
Page: 2
j6P
q/23%/5-
Annual Report Review SOP Class B Land Application
Reporting Period: I/I %1'{ - /'V3t�/V
Permit Details: 149-4'v '% Ci ni 51 ;115 W Q Oma �f3 f
Is 503? N o
Class A or B? 3
Maximum Dry Tons Per Year: 31
Number of acres permitted: 6-7, 7
Number of fields in permit: 4
Counties that land is permitted for: cnL tdw e-1 I
Monitoring Frequency for TCLP: 4vi uA-I
Monitoring Frequency for Residuals Analysis: An n v
Monitoring Frequency for Pathogen & Vector Attraction Reduction: Ar%AL4 I
Groundwater monitoring: N/A:
. Annual Land Application Certification Form
Was a certification form submitted? y 5
Was land application conducted during the reported year? y --v
How many dry tons and dry tons per acre were applied? *. G4 D 7'
Were the applications within the permitted amount? y�-s
Verify PAN if more than 10 tons/acre?
Did it indicate compliance? yzS
Was it signed by the appropriate people? V 4- S
2. Monitoring
• Were the analyses conducted at the required frequency? (' S
Was an analyses taken for each source that was land applied? yt X
Were the metals analyses reported on the Residual Sampling Summary Form? yes
Were the results reported in mg/kg? 2S
Were the pH's 6.0 or greater for each residual sample? VP-5
Were the heavy metals within ceiling concentration permit limits? i.S
Were the lab analyses attached? 1,0-5
Were all the required parameters tesjed? y,9-r
Was TCLP analysis conducted? Yz
Were the TLCP contaminants within regulatory limits? y z S
Was a corrosivity, ignitability, and reactivity analysis conducted? y 0-S
. Field Summary
Were the land application events recorded on the Field -Summary FormsN.2-5=---- -
How many fields were applied on this year? I
Was a Field Summary Form submitted for each field? y
Were all the residuals applied to permitted land?yam
Were all the residuals applied from permitted sources?yam
Were the field loading rates for each metal and PAN calculated (year to date)? y e S
Were the cumulative pollutant loading rates calculated?y -e-s
Were the calculations correct? Y O r
Were the PAN loading rates within permit limits? yr.S
Were the heavy metal cumulative pollutant loading rates within permit limits? v es
Were the residuals applied on a suitable crop?y c 5 I
Were the applications conducted during the crop's growing season? qf_5
Were the Field Summary Forms complete? 4 e
Was lime application on Field Summary Form? o lime applied.
4. Pathogen and Vector Attraction Reduction
• Was a signed copy of the Pathos and Vector Attraction Reduction Form submitted? �eS L4n� qoP� e^
Did the form indicate the period of coverage, the residual crs, and the pathogen reduction a, o1 �i o� S qKl ,
alternative and the vegor attraction reduction option t�d? N V
Was the appropriate documentation to show pathogen and'vector attraction reduction included
in the report?✓
• Was pathogen and vector attrµaction reduction demonstrated according to 40 CFR Part 503?
Class B Pathogen Review
Alternative I — Fecal Coliform Density
Was the sampling conducted at the required frequency?y�S
Were seven samples taken? ya-s `
Was the geometric mean calculated and done correctly? Y� S
Did the results show compliance (less than either 2,000,000 MPN/gram of total solids or
2,000,000 Colony Forming Units/gram of total solids)? Y-Q-5
Alternative 2 —Use of Process to Significantly Reduce Pathogens (one of five)
• Was the sampling conducted at the required frequency?
1. Aerobic Digestion
Was it an aerobic process (Inspection)?
Were logs submitted showing time and temperature?
Were temperatures within range for complete time period?
Was the time and temperature between 40 days at 200C (68°F) and 60 days at 15°C
(59°F)?
2. Air Drying
Were the residuals on sand beds or pave or unpaved basins for three months?
Was the ambient temperature above 0°C (32°F) for two months?
Were the residuals partially digested?
Were residuals exposed to atmosphere during two months above 0°C (not snow
covered)?
3. Anaerobic Digestion
Was it an anaerobic process (Inspection)?
-Were logs submitted showing time and temperature?
• Were temperatures within range for complete time period?
• Was the time and temperature between 15 days at 35°C (95T) to 55°C (13IT) and 60
days at 20°C (68°F)?
4. Composting (usually will be Class A when composting is used)
Was it a composting procedure (not natural decay under uncontrolled conditions)?
Were logs submitted showing time and temperature?
Was the temperature raised to 40
5. Lime Stabilization
• Was alkaline material added to residuals a form of lime (hydrated lime, quicklime, lime
containing kiln dust or fly ash)?
Were logs submitted showing time and temperature?
Was the pH raised to 12 after two hours of contact?
Were logs submitted showing time and pH?
Was temperature corrected to 25°C (77°F)?
Alternative 3 — Use of Processes Equivalent to RSRP
(Not commonly use. See White House Manual page 100-103, tables 11-1 and 11-2.)
Vector Attraction Reduction Review Nlar
• Was the sampling conducted at the required frequency?
Option 1 — 38% Volatile Solids Reduction
Was there 38% reduction?
Were lab sheets/calculations in report?
Was the reduction on volatile solids (not total solids)?
Were the samples taken at beginning of digestion process and before application
(hnspection)?
• Were calculations correct?
Option 2 — 40-Day Bench Scale Test
Were residuals from anaerobically digested treatment (Inspection)?
Were residuals anaerobically digested in lab?
Was the test run for 40 days?
Was the test done between 30°C (86°F) and 37°C (99°F)?
Was the reduction of on volatile solids (not total solids)?
Was the reduction less than 17%?
Were lab sheets/calculations in report?
Were calculations correct?
Option 3 — 30-Day Bench Scale Test
Were residuals from aerobically digested treatment (Inspection)?
Were residuals aerobically digested in lab?
Were residuals 2% or less total solids?
If not 2% total solids, was the test ran on a sample diluted to 2% with unchlorinated
effluent?
Was the test run for 30 days?
Was the test done at 20°C (68°F)?
Was the reduction of on volatile solids (not total solids)?
Was the reduction less than 15%?
Were lab sheets/calculations in report?
Were calculations correct?
Option 4 — Specific Oxygen Uptake Rate(SOUR)
Were residuals form aerobically digested treatment (Inspection)?
Were residuals 2% or less total solids (dry weight basis) (not diluted)?
Was the test done between 10°C (50°F) and 30°C (86°F)?
Was the temperature corrected to 200C (680F)?
Was the SOUR equal to or less than 1.5 mg of oxygen per hour per gram of total
residual solids (dry weight basis)?
Was the sampling holding time two hours?
Was the test started within 15 minutes of sampling or aeration maintained?
Option 5 — 14-Day Aerobic Process
Were the residuals from aerobically digested treatment (Inspection)?
Were the residuals treated for 14 days?
Was the residuals temperature higher than 40°C (104°F) for a 14-day period?
Was the average residuals temperature higher than 45°C (113°F)?
Option 6 — Alkaline Stabilization
Was the pH of the residuals raised to 12 or higher by the addition of alkali?
Did the pH of residuals remain at 12 or higher for two hours without the addition of
more alkali?
Did the pH of residuals remain at 11.5 or higher for an additional twenty-two hours
without the addition of more alkali?
• Was the pH corrected to 25°C (77°F)?
Option 7 — Drying of Stabilized Residuals
Does the residuals contain any unstabilized residuals?
Were the residuals mixed with any other materials?
Were the residuals dried up to 75% total solids?
Option 8 — Drying of Unstabilized Residuals
Were the residuals mixed with any other materials?
Were the residuals dried to 90% total solids?
Option 9 —Injection
• Was there any significant amount of residuals on land surface one hour after injection
(Inspection)?
Was injection done on pasture or hay field?
Was injection done at time that crop was growing?
If Class A with respect to pathogen, were residuals injected with eight hours after
discharge from pathogen treatment?
. Soil Tests
Was a Standard Soil Fertility Analysis conducted for each application field? �� S
Were the soil pH's 6.0 or greater for each application field? y S
If no, was lime applied to those fields?
Were the copper and zinc indexes in the soil less than 2000 for each application. field? y of
Was sodium less than 0.5 meq/100 cmA3? y� S
Was the exchangeable sodium percentage (ESP) less than 15%?1
ey
6.General
Was the report in the proper format? yr- s
Was the annual report complete. v
Was the report submitted on time? Y25
Price, Bev
From: Hardee, Ed
Sent: Tuesday, October 13, 2015 9:47 AM
To: bbranch@branchrs.com
Cc: Price, Bev; Mcdaniel, Chonticha
Subject: RE: RE: 2014 Annual report for Huffman finishing WQ0002431
The Instructions for forms PVRT 503 an PVRT 02T now has statement below
"The person responsible for land application to this field and the preparer (if different from the Applier) must sign this
form."
I am open to change to clarify instructions. I have some language below, feel free to make changes.
For Form PVRT 503 The preparer must sign this form to certify pathogen requirements are met. If one of the vector
attraction reduction requirements in §503.33(b)(1) through (b)(8) are met the preparer must also certify. If vector
attraction reduction requirement in §503.33(b)(9) or (b)(10) are met the Applier must also sign the form.
For Form PVRT 02TThe preparer must sign this form to certify pathogen requirements are met. If one of the vector
attraction reduction requirements in 15A NCAC 02T.1107(a)(1) through (a)(8) are met the preparer must also
certify. If vector attraction reduction requirement in 15A NCAC 02T.1107 (a)(9) or (a)(10) are met the Applier must also
sign the form.
Ed Hardee
Division of Water Resources
Water Quality Permitting Section, Non -Discharge Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Phone (919) 807-6319
DISCLAIMER: Email correspondence to and from this address is subject to the North
Carolina Public Records Law and may be disclosed to third parties unless the content is
exempt by statute or other regulation.
From: bbranch@branchrs.com (mailto:bbranch@branchrs.com)
Sent: Tuesday, October 13, 2015 8:57 AM
To: Hardee, Ed <ed.hardee@ncdenr.gov>
Cc: Price, Bev <bev.price@ncdenr.gov>; Mcdaniel, Chonticha <chonticha.mcdaniel@ncdenr.gov>
Subject: Re: RE: 2014 Annual report for Huffman finishing WQ0002431
All,
The instructions for completing the forms were changed in 2014 to indicate the land applied should always sign
that form. The instructions should change to reflect that the Preparer sign off on "process" systems (options 1 -
8) and the land applied sign off on injection or incorporation (options 9 - 10). Also since the permit required
only pathogen reduction, no vector attraction reduction was required by permit.
I understand Bev's question, now that I looked back at the instructions.
1:31c
Sent frbm myMail app for Android
Tuesday, 13 October 2015, 08:32AM -04:00 from "Hardee, Ed <ed.hardee(.@ncdenr.aov>:
In my opinion the 503 regulations state that if vector attraction methods 1 through 8 are used the person who
prepares the sludge certifies the requirements are met. If vector attraction methods 9 or 10 (injection or
incorporation) are used the person who applies the sludge certifies the requirements are met. The applier does
certify management practices and site restrictions are met (Field summary form certification). See below.
40CFR 503.17 has the fowling information on reporting.
(4) If the pollutant concentrations in §503.13 b _(3and the Class,B pathogen requirements in §503.32(b), are
met when bulk sewage sludge is applied to agricultural land, forest, a public contact site, or a reclamation site:
(ii The person who prepares the bulk sewage sludge shall develop the following information and shall retain
the information for five years
(A) The concentration of each pollutant listed in Table 3 of §503.13 in the bulk sewage sludge.
(B) The following certification statement:
under penalty of law.. that the information that will be used to determine compliance with the
requirements in'§503.32(b) and the Hector attraction reduction requirement in (insert one of I
was prepared under my direction and supervision in accordance with the system designed to ensure the
qualified personnel properly gather and evaluate this information. I am aware that there are significant
penalties. for false certification including the possibility of fine and imprisonment.
(C) A description of how the Class B pathogen requirements in §503.32(b) are met.
one of the vector
person
five
A) The following certification statement:
I certify, under penalty of law, that the information that will be used to determine compliance with the
management practices in §501.14. the site restrictions in §503.32(b)(5), and the vector attraction reduction
ent in (insert either§503.33(b)(9) or (b)(10) if one of those requirements is met) was
on which bulk sewage sludge is applied under my direction and supervision in accor
system designed to ensure that qualified personnel properly gather and evaluate this_itiformationJ I am aware
that there are significant penalties for false certification including the possibility of fine and imprisonment.
(B) A description of how the management practices in §503.14 are met for each site on which bulk sewage
sludge is applied.
(C) A description of how the site restrictions in §503.32(b)(5) are met for each site on which bulk sewage
sludge is applied.
(D) When the vector attraction reduction requirement in either §503.33 (b)(9) or (b)(10) is met, a description
of how the vector attraction reduction requirement is met.
(E) The date bulk sewage sludge is applied to each site.
Ed Hardee
Division of Water Resources
Water Quality Permitting Section, Non -Discharge Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Phone (919) 807-6319
DISCLAIMER: Email correspondence to and from this address is subject to the North
Carolina Public Records Law and may be disclosed to third parties unless the content is
exempt by statute or other regulation.
From: Mcdaniel, Chonticha
Sent: Monday, October 12, 2015 10:07 AM
To: Hardee, Ed <ed.hardee@ncdenr.Qov>
Subject: FW: 2014 Annual report for Huffman finishing WQ0002431
Ed,
Since you are back in the office, please see Bob's email below. I'll let you make a call on this with Bev.
Thank you!
Chonticha McDaniel,
NCDENR-DWR, Non -Discharge Permitting Unit
3
1617 Mail Service Center, Raleigh, NC 27699-1617
Phone: (919) 807-6337 Fax: (919) 807-6496
http://nortal.ncdenr.or Wweb/wq
DISCLALVER: Entail correspondence to and fi•oin this address is subject to the North Carolina Public
Records Law and Wray be disclosed to third parties unless the content is exempt by statute or other regulation.
From: Bob Branch [mailto:bbranch@branchrs.com]
Sent: Thursday, October 01, 2015 5:45 PM
To: Mcdaniel, Chonticha <chonticha.mcdaniel aancdenr.aov>; Price, Bev <bev.price(a ncdenr.gov>
Cc: Huffhoslth <huffhoslth@aol.com>
Subject: 2014 Annual report for Huffman finishing WQ0002431
Chonticha and Bev,
On November 10 and 11, 2014 Huffman Finishing made applications in accordance with the permit listed
above. The issue data of that permit was May 30, 2006. The permit at the time of application required that
pathogen be monitored but did not specify any vector attraction reduction be performed. Fecal samples were
collected that collected and reported on the pathogen reduction and vector attraction reduction certification
form. Mr. Shuford Wise, W WTP ORC signed this form as Preparer. The form was checked to indicate that
"No vector attraction reduction activities were performed". As I understand it, I was sent the attached Review
Inspection letter indicating that the land application ORC should have signed the pathogen reduction and
vector attraction reduction certification form.
It has been my belief that the land applier is not required to sign this form unless they are responsible for
meeting vector attraction reduction for the program through either Alternative 9 ( Injection) or Alternative 10
Incorporation). It is for that reason that underneath the land Applier Name, title, and signature portion of the
form (located at the bottom right) the phrase (if applicable) is listed. As I understand it, the applicability
and/or need of the this statement to be completed is only necessary if vector attraction reduction requirements
are listed in the permit as required to be met AND injection or incorporation was met by the land applier to
fulfill that requirement.
If there has been any recent guidance( EPA or NCDENR) that has changed the interpretation or completion of
the Pathogen and Vector Attraction Reduction Certification Form please forward that to me.
In the meantime this permit has been renewed and is required to perform both pathogen and vector attraction
measures. If application is made under the current permit, Huffman Finishing will be required to perform both
pathogen reduction and vector Attraction Reduction requirements. If vector attraction reduction is met by
injection or incorporation then the land applied will sign this portion of the certification form.
IE
C 6 S.3'f.SiTai1
Price, Bev
From:
Bob Branch <bbranch@branchrs.com>
Sent:
Tuesday, October 13, 2015 12:54 PM
To:
Price, Bev
Cc:
Huffhoslth
Subject:
RE: RE: 2014 Annual report for Huffman finishing WQ0002431
Bev,
As we discussed earlier, Ed has proposed the language in the instructions be changed to make it more consistent with
CFR 503's interpretation. I can certainly understand how you thought the land applier's signature was needed based on
the instructions that were modified in 2014.
With Ed's change, I understand that the pathogen and vector page for Huffman Finishing's Annual 2014 does not need
to be signed by the land applier. Based on our discussions earlier today, the current 2014 annual report does not need
to be modified.
Please continue to keep me informed if there is any questions on this program or others that I am involved.
Bob Branch
From: Price, Bev [mailto:bev.priceCalncdenr.00vl
Sent: Tuesday, October 13, 2015 10:04 AM
To: Hardee, Ed; bbranchC&bra nchrs.com
Cc: Mcdaniel, Chonticha
Subject: RE: RE: 2014 Annual report for Huffman finishing WQ0002431
Ed and Bob,
I think this revision makes it clear.
Thank -you,
Bev
Bev Price - Bev.PricePncdenr.gov
DEQ- Division of Water Resources
Water Quality Regional Operations Section
Asheville Regional Office
2090 U.S. 70 Highway
Swannanoa, NC 28778
Tel: 828-296-4500
Fax: 828-299-7043
Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and
may be disclosed to third parties.
From: Hardee, Ed
Sent: Tuesday, October 13, 2015 9:47 AM
To: bbranch@branchrs.com
Cc: Price, Bev <bev.price@ncdenr.gov>; Mcdaniel, Chonticha <chonticha.mcdaniel@ncdenr.gov>
Subject: RE: RE: 2014 Annual report for Huffman finishing WQ0002431
The Instructions for forms PVRT 503 an PVRT 02T now has statement below
"The person responsible for land application to this field and the preparer (if different from the Applier) must sign this
form."
I am open to change to clarify instructions. I have some language below, feel free to make changes.
For Form PVRT 503 The preparer must sign this form to certify pathogen requirements are met. If one of the vector
attraction reduction requirements in §503.33(b)(1) through (b)(8) are met the preparer must also certify. If vector
attraction reduction requirement in §503,33(b)(9) or (b)(10) are met the Applier must also sign the form.
For Form PVRT 02TThe preparer must sign this form to certify pathogen requirements are met. If one of the vector
attraction reduction requirements in 15A NCAC 02T.1107(a)(1) through (a)(8) are met the preparer must also
certify. If vector attraction reduction requirement in 15A NCAC 02T.1107 (a)(9) or (a)(10) are met the Applier must also
sign the form.
Ed Hardee
Division of Water Resources
Water Quality Permitting Section, Non -Discharge Permitting Unit.
1617 Mail Service Center
Raleigh, NC 27699-1617
Phone (919) 807-6319
DISCLAIMER: Email correspondence to and from this address is subject to the North
Carolina Public Records Law and may be disclosed to third parties unless the content, is
exempt by statute or other regulation.
From: bbranch@branchrs.com (mailto:bbranch@branchrs.coml
Sent: Tuesday, October 13, 2015 8:57 AM
To: Hardee, Ed <ed.hardee@ncdenr.gov>
Cc: Price, Bev <bev.price@ncdenr.gov>; Mcdaniel, Chonticha <chonticha.mcdaniel@ncdenr.gov>
Subject: Re: RE: 2014 Annual report for Huffman finishing WQ0002431
All,
The instructions for completing the forms were changed in 2014 to indicate the land applied should always sign
that form. The instructions should change to reflect that the Preparer sign off on "process" systems (options 1 -
8) and the land applied sign off on injection or incorporation (options 9 - 10). Also since the permit required
only pathogen reduction, no vector attraction reduction was required by permit.
I understand Bev's question, now that I looked back at the instructions.
I
Sent from myMail app for Android
Tuesday, 13 October 2015, 08:32AM -04:00 from "Hardee, Ed" <ed.hardee(nbncdenr.gov>:
In my opinion the 503 regulati state that if vector attraction methods trough 8 are used the person who
prepares the sludge certifies the requirements are met. If vector attraction methods 9 or 10 (injection or
incorporation) are used the person who applies the sludge certifies the requirements are met. The applier does
certify management practices and site restrictions are met (Field summary form certification). See below.
40CFR 503.17 has the fowling information on reporting.
(4) If the pollutant concentrations in the Class B pathogen requirements in g23.32M are
met when bulk sewage sludge is applied to agricultural land, forest, a public contact site, or a reclamation site:
(A) The concentration of each pollutant listed in Table 3 of §503.13 in the bulk sewage sludge.
(B) The following certification statement:
under penalty of law, that the information that will be used to determine compliance with the
requirements in §503.32(b) and the vector attraction reduction requirement in (insert one of
was prepared under my direction and supervision in accordance with the system designed to ensure that
qualified personnel properly gather and evaluate this information. I am aware that there are significant
penalties for false certification including the possibility of fine and imprisonment.
(C) A description of how the Class B pathogen requirements in §50332(b) are met.
one of the vector attraction reduction requirements in
person who ;applies.
A) The following certification statement:
I certify, under penalty of law, that the information that will be used to determine compliance with the
management practices in §503.14, the site restrictions in §503.32 b 5), and the vector attraction reduction
requirement in (insert either §503.33(b)(9) or (b)(10) if one of those requirements is met) was prepared f r,
each site on which bulk sewage sludge is applied under my direction and supervision in accordance with the
6 stem designed to ensure that qualified personnel prop erly_gather and evaluate this information I am aware
that there are significant penalties for false certification including the possibility of fine and imprisonment.
(B) A description of how the management practices in §503.14 are met for each site on which bulk sewage
sludge is applied.
(C) A description of how the site restrictions in §503.32(b)(5) are met for each site on which bulk sewage
sludge is applied.
(D) When the vector attraction re.." -don requirement in either §503.33 (b ,,, or (b)(10) is met, a description
of how the vector attraction reduction requirement is met.
(E) The date bulk sewage sludge is applied to each site.
Ed Hardee
Division of Water Resources
Water Quality Permitting Section, Non -Discharge Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Phone (919) 807-6319
DISCLAIMER: Email correspondence to and from this address is subject to the North
Carolina Public Records Law and may be disclosed to third parties unless the content is
exempt by statute or other regulation.
From: Mcdaniel, Chonticha
Sent: Monday, October 12, 2015 10:07 AM
To: Hardee, Ed <ed.hardee@ncdenr.eov>
Subject: FW: 2014 Annual report for Huffman finishing WQ0002431
Ed,
Since you are back in the office, please see Bob's email below. I'll let you make a call on this with Bev.
Thank you!
Chonticha McDaniel,
NCDENR-DWR, Non -Discharge Permitting Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
Phone: (919) 807-6337 Fax: (919) 807-6496
htti)://uortal.ncdenr.org/web/wq
4
DISCLADJER: Email correspondence to and from this address is subject to the North Carolina Public
Retards Law and map be disclosed to third parties unless the content is exempt by statute or other regulattion.
From: Bob Branch fmailto:bbranch(a)branchrs.coml
Sent: Thursday, October 01, 2015 5:45 PM
To: Mcdaniel, Chonticha<chonticha.mcdaniel@ncdenr.aov>; Price, Bev <bev.price@..ncdenr.¢ov>
Cc: Huffhoslth <huffhoslthna aol.com>
Subject: 2014 Annual report for Huffman finishing WQ0002431
Chonticha and Bev,
On November 10 and 11, 2014 Huffman Finishing made applications in accordance with the permit listed
above. The issue data of that permit was May 30, 2006. The permit at the time of application required that
pathogen be monitored but did not specify any vector attraction reduction be performed. Fecal samples were
collected that collected and reported on the pathogen reduction and vector attraction reduction certification
form. Mr. Shuford Wise, WWTP ORC signed this form as Preparer. The form was checked to indicate that
"No vector attraction reduction activities were performed". As I understand it, I was sent the attached Review
Inspection letter indicating that the land application ORC should have signed the pathogen reduction and
vector attraction reduction certification form.
It has been my belief that the land applier is not required to sign this form unless they are responsible for
meeting vector attraction reduction for the program through either Alternative 9 ( Injection) or Alternative 10
Incorporation). It is for that reason that underneath the land Applier Name, title, and signature portion of the
form (located at the bottom right) the phrase (if applicable) is listed. As I understand it, the applicability
and/or need of the this statement to be completed is only necessary if vector attraction reduction requirements
are listed in the permit as required to be met AND injection or incorporation was met by the land applier to
fulfill that requirement.
If there has been any recent guidance( EPA or NCDENR) that has changed the interpretation or completion of
the Pathogen and Vector Attraction Reduction Certification Form please forward that to me.
In the meantime this permit has been renewed and is required to perform both pathogen and vector attraction
measures. If application is made under the current permit, Huffman Finishing will be required to perform both
pathogen reduction and vector Attraction Reduction requirements. If vector attraction reduction is met by
injection or incorporation then the land applied will sign this portion of the certification form.
Bob Branch
North ..,arolina Department of Errvironml trial
Pat McCrory
Governor
September 29, 2015
Lee T. Huffman
Huffman Finishing Inc., Treasurer
Post Office Box 170
Granite Falls, NC 28630
SUBJECT: Annual Report (2014) Review Inspection
Huffman Finishing Company
Land Application of Residual Solids (Non 503)
Permit No: WQ0002431
Caldwell County
I - L1/ 0_pn<t
Qu F �-' ' i
Donald R. van der Vaart
Secretary
Enclosed please find a copy of the Annual Report Inspection Form from the inspection conducted on 9/23/2015.
The facility was found to be in compliance with permit WQ0002431.
The Annual Pathogen & Vector Attraction Reduction Certification Form was not signed by the land applier.
Please submit a signed copy of the Form.
Please refer to the enclosed inspection report for additional observations and comments. If you or your staff
have any questions, please call me at 828-296-4685.
Sincerely,
'94vad—)
Beverly Price
Environmental Senior Specialist
Enc.
cc: Bob Branch, ORC Branch Residuals & Soils, LLC 8646 W. Market St. Suite 111 Greensboro NC 27409
MSC 1617-Central Files -Basement
�Shuy, lle.Files,_
G.\WR\WQ\Caldwell\WastewaterWon-dischuge\Huffman Finishing Company, Inc\CEIIS 2014 AR Review.docx
North Carolina Division of Water Resources —Asheville Regional Office
2090 U.S. Highway 70, Swammnoa N.C. 28778
Phone (828) 296-4500
FAX (823) 299-7043
Internet: http://portal.ticdenr.orgAveb/wq/
An Equal Opportunity/Affirmative Action Employer
Compliance Inspection Report
Permit: WQ0002431 Effective: 05/01/15 Expiration: 01/31/20 Owner: Huffman Finishing Inc
SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWiP/A S
County: Caldwell PO Box 170
Region: Asheville
Granite Falls NO 286300170
Contact Person: A W Huffman
Title: Manager/Owner
Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
System Classifications: LA,
Primary ORC: Jared Allen Hepler
Certification: 993110
Phone: 336-399-8072
Secondary ORC(s):
Robert T Branch
15676
336-510-0340
On -Site Representative(s):
24 hour contact name
Jared Allen Hepler
336-399-8072
Related Permits:
Inspection Date: 09/23/2015 Entry Time: 02:OOPM
Primary Inspector: Beverly Price
Secondary Inspector(s):
Reason for Inspection: Routine
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: E Compliant ❑ Not Compliant
Question Areas:
Miscellaneous Questions Treatment
(See attachment summary)
Exit Time: 03:30PM
Phone: 828-2964500
Inspection Type: Annual Report Review
Pathogen and Vector Attraction
Page: 1
Permit W00002431 Owner- Facility: Huffman Finishing Inc
Inspection Date: 09/2312015 Inspection Type: Annual Repoli Review
Inspection Summary:
Reason for Visit Rculine
16.54 Dry tons of residuals were land applied to one permitted field in 2014. Nutrients/metals TCLP analyses were
conducted according to permit requirements. Heavy metals were within ceiling concentration limits. TCLP analytes were -
within permit limits. Vector Attraction reduction is not required for this permit Pathogen requirements were met based
upon feral coliform density.
The Pathogen Certification Form was not signed by the land applier. Please submit a signed copy of the Form.
Page: 2
Permit: W00002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: 09123/ M Inspection Type : Annual Report Review
Reason for Visit: Routine
Type
Yes No NA NE
Distribution and Marketing
❑
Land Application
M
Pathogen and Vector Attraction
Yes No NA NE
a. Fecal coliform SM 9221 E (Class A or B)
❑ ❑ ❑
Class A, all test must be <1000 MPN/dry gram
❑
Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram
❑
Fecal oollfor n SM 9222 D (Class B only)
0 ❑ ❑ ❑
Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram
b. pH records for alkaline stabilization (Class A)
- ❑ ❑ 0 ❑
c. pH records for alkaline stabilization (Class B)
❑ ❑ M ❑
Temperature corrected
❑
d. Salmonella (Class A, all test must be < 3MPN/4 gram day)
❑ ❑ ® ❑
e. Timefremp on:
❑ ❑ N ❑
Digester (MCRT)
❑
Compost
❑
Class A lime stabilization
❑
f. Volatile Solids Calculations -
❑ ❑ M ❑
g. Bench -top Aerobic/Anaerobic digestion results
❑ ❑ E ❑
Comment
Treatment
Yes No NA NE
Check all that apply ,
Aerobic Digestion
Anaerobic Digestion
❑
Alkaline Pasteurization (Class A)
❑
Alkaline Stabilization (Class B)
❑
Compost
❑
Drying Beds
❑
Other
❑
Comment
Page: 3
Permit: WO0002431
SOC:
County: Caldwell
Region: Asheville
Contact Person: A W Huffman
Compliance Inspection Report
Effective: 05/30/06 Expiration: 04/30/15 Owner: Huffman Finishing Inc
Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S
PO Box 170
Title: Manager/Owner
Granite Falls NC 286300170
Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
System Classifications: LA,
Primary ORC: Jared Allen Hepler Certification: 993110 Phone: 336-399-8072
Secondary ORC(s):
On -Site Representative(s):
24 hour contact name
On -site representative
Related Permits:
Inspection Date: 01/27/2015
Primary Inspector: Beverly Price
Secondary Inspector(s):
M Shuford Wise
M Shuford Wise
Entry Time: 09:OOAM Exit Time: 01:OOPM
Reason for Inspection: Routine
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: Compliant ❑ Not Compliant
Question Areas:
E Miscellaneous Questions
(See attachment summary)
828-396-7111
828-396-7111
Phone: 828-296-4500
Inspection Type: Reconnaissance
Page: 1
permit: WO0002431 Owner- Facility: Huffman Finishing Inc
Inspection Date: 01/27/2015 Inspection Type : Reconnaissance Reason for Visit: Routine
Inspection Summary:
The permit is being renewed. The site visit was to field verify the maps submitted with the renewal.
Page: 2
permit: WQGDD2431 Owner- Facility: Huffman Finishing Inc
Inspection Date: 0112V2015 Inspection Type : Reconnaissance Reason for Vsit: Routine
Page: 3
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
Mr. Lee T. Huffman —Treasurer
Huffman Finishing Co.
P. O. Box 170
Granite Falls, NC 28630
Dear Mr. Huffman:
Donald R. van derVaart
Secretary
April 13, 2015
Subject: Permit No. WQ0002431
Huffman Finishing Co-W WTP/A S
Land Application of Class B Residual Solids (257)
Caldwell County
In accordance with your permit renewal request received December 31, 2014, we are forwarding
herewith Permit No. WQ0002431 dated .April 13, 2015, to Huffman Finishing Co. for the continued
operation of the subject residuals management program. Please note that this renewed permit shall
become effective on May 1, 2015 (i.e. the day after the expiration date of the existing permit), which
differs from the date of this letter.
This permit shall be effective from May 1, 2015 until January 31, 2020, shall void Permit No.
W00002431 issued May 30, 2006, and shall be .subject to the conditions and limitations as specified
therein Please pay particular attention to the monitoring requirements listed in Attachments A and B for
they may differ from the previous permit issuance. Failure to establish an adequate system for collecting
and.maintaining the required operational information shall result in future compliance problems.
Please note the following permit conditions have been removed since the last permit
issuance dated May 30, 2006:
1. Condition IV1: There is no distinction between GW-A and GW-B for depth of mean
seasonal high water table.
2. Condition IV.3: Redundant since covered in Condition III.1 of 2006 permit and Condition
N.1 of this permit.
3. Condition VI.9: Application typically is every 4 to 6 years and the zinc concentrations are
less than 10 percent of the ceiling concentration.
Please note the following permit conditions are new since the last permit issuance dated
May 30, 2006:
1. Condition I.2: Permittee shall be in compliance with notification requirements contained in
Condition 111.3 by August 1, 2015,
2. Condition 1.3: Permittee shall be in compliance with signage requirements contained in
Condition '111.13 by November' 1; 2b 15.
3. Conditions 11.6 and IL7: Previously the pathogen reduction requirements and vector attraction
reduction requirements were contained in one condition: Condition I.7 of the 2006 permit; In
Non -Discharge PemNUng.Unit
1617 Mail Service_ Center,: Raleigh, North Carolina 27699-1617
Phone: 919807-64641 Internet httpWportal,ncdenr.oralweblwa '
An Equal Opporlanity 1ARrcmarme Adon Employer —Made in padVlh recAed paper
Mr. Lee Huffman
April 13, 2015
Page 3 of 3
addition, Condition L7 of the 2006 permit allowed possibility of Class A and Class B
residuals, whereas Condition II.6 of the current permit specifies Class B only. There is,
however, no net difference.
4. Condition II.10: Analogous to Condition IL13 of the 2006 permit, but now different means of
calculating Plant Available Nitrogen (PAN) are specified.
5. Condition II. 1 l: The nitrogen application rate shall be reduced by 25% to grazed land.
6. Condition IL13: Corresponds to Condition H.10 of 2006 permit,. but now the sodium
adsorption ratio (SAR) allowed is 10 instead of 5.
7. Condition M.2: Notification to both the Asheville Regional Office and a local government
official shall be given 48 hours prior to land application to a new site.
8. Condition HI.3: Notification to Asheville Regional Office to be given 24 hours prior to each
land application of residuals.
9. ConditionlllA: Operations & Maintenance (O&M) plan required.
10. Condition IIL6: Similar to condition HIA requiring permit copy on site when land applying
residuals, but now copy of O&M plan also required on site.
11. Condition III.1l.a, b, c; j, k, and 1: Residuals not to be applied when endangered species
threatened, nuisance caused, land will not assimilate residuals applied, depth from residuals
to seasonal high water table less than one foot, depth to bedrock ]css than one foot, or at a rate
exceeding agronomic rate, respectively.
12. Condition IV.2: Similar to Condition III.2 of 2006 permit, but now test required only once
per permit cycle rather than annually. See also Attachment A.
13. Condition IV.7.d, g, ji Similar to Condition IIL6 of 2006 permit, but now records of
application of residuals to, include approximate area of application, soil type; and nitrogen
application rate calculations, respectively; as well.
14. Condition V.1': Permitted to provide adequate inspection and maintenance.
15. Condition VI.7: Expansion of facility not possible without waiver if the Permittee exhibits
behavior in contravention of good environmental stewardship.
Please note that on September 1, 2006, North Carolina Administrative Code Title 15A
Subchapter 02T — Waste not Discharged to Surface Waters was adopted. Accordingly, this permit
incorporates, the requirements of these rules. These rules are a source of some of the differences from the
last permit issuance.:
If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee
has the right to request. an adjudicatory hearing upon written request within 30 days following receipt of
this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the
North Carolina. General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail
Service .Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and
binding.
If you need additional information concerning this permit, please contact Troy Doby at (919)
807-6336 or troy.doby@ncdenr.gov.
Sincerely,
- cw & ,Jay;mmerman, Director
Division of Water Resources
CC, Caldwell County Health Department[rrhinehart@caldwelleountync.org] (Electronic Copy)
'Asheville Regional Office, Water Quality Regional Operations Section (Electronic Copy)
Mr. Lee Huffman
April 13, 2015
Page 3 of 3
Robert T. Branch, LSS— Branch Residuals R Soils [bbranch@branchrs.com] (Electronic Copy)
Beth Buffington — Protection and Enforcement Branch (Electronic Copy)
Digital Permit Archive (Electronic Copy)
Central Files
This Page Blank
I.
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
LAND APPLICATION OF CLASS B RESIDUAL SOLIDS PERMIT (257)
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Huffman Finishing Company
Caldwell County
FOR THE
continued operation of a residuals management program for Huffman Finishing Company and consisting
of the land application of Class B residuals generated by the biological treatment of industrial wastewater
at the approved facilities listed in Attachment A to the approved sites listed in Attachment B with no
discharge of wastes to surface waters, pursuant to the application received December 31, 2014, and in
conformity with other supporting data subsequently filed and approved by the Department of
Environment and Natural Resources and considered a part of this permit. The use and disposal of
residuals are regulated under Title 40 Code of Federal Regulations Part 257. This permit does not exempt
the Permittee from complying with the federal regulations.
This permit shall be effective from May 1, 2015, until January 31, 2020, shall void Permit No.
W00002431 issued May 30, 2006, and shall be subject to the following specified conditions and
limitations:
No later than July 1, 2019, the Permittee shall request renewal of this permit on official Division
forms. Upon receipt of the request, the Division will review the adequacy of the facilities described
therein, and if warranted, will renew the permit for such period of time and under such conditions and,
limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an
updated site map to be submitted with the permit renewal application. [1SA NCAC 02T .0108(b)(2),
02T .105(d), 02T .0109]
2. The Permittee shall be in full compliance with the regional office notification requirements
established in Condition II1.3. no later than August 1, 2015. [15A NCAC 02T .0108(b)(2)]
3. The Permittee shall be in full compliance with the signage requirements established in Condition
II1.13. no later than November 1, 2015. [15A NCAC 02T .0108(b)(2)]
W00002431 Version 3.0 Shell Version 150101 1
Page I of 12
U. PERFORMANCE STANDARDS
1. The subject residuals management program shall be effectively maintained and operated avall times
so. there is no discharge to surface waters, nor .any contravention of groundwater or surface water
standards.. In the event the facilities fail to perform satisfactorily, including the creation of nuisance
conditions due to improper operation and maintenance, the Permittee shall immediately cease land'
applying residuals tothe site, contact the Asheville regional office supervisor, .and flake any
immediate corrective actions. [G.S. 143-215.1]
2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or
surface water resulting from the operation of this, residuals'managementprogram. [15A NCAC 02B
.0200, 02L .01001
3. Only residuals generated by the facilities listed in Attachment A are approved for land application/'in
accordance with this permit. [G.S. 143-215.11
4. Only the sites listed in Attachment B are approved for residuals land application. [G.S. 143-215.1]
5. Pollutant concentrations in residuals applied to land application sites listed in Attachment B shall not
exceed the following Ceiling Concentrations (he., dryweight basis) or .Cumulative Pollutant
Loading Rates (CPLRs):
Parameter
Ceiling Concentration
(milligrams per kilogram)
CPLR
(pounds per acre)
Arsenic
75
36
Cadmium
85
34
Copper
4,300
1,338
Lead
840
261
Mercury
57
15
Molybdenum.
75
nla
Nickel
420
374
Selenium
100
89
Zinc
7,500
2,498
The Permittee shall determine compliance with the CPLRs using onerof the following methods:
a. By calculating the existing cumulative level -of pollutants using actual analytical data from all
historical land application events of residuals, or
b. For land where residuals application have not occurred or for which the required data is
incomplete, by determining background concentrations through representative soil sampling.
[15A NCAC 02T AJ05]
6. Residuals that are land applied shall meet Class B pathogen reduction requirements in 15A NCAC
02T ,:1106 (a) and (c). Exceptions to this requirement shall be specified in Attachment A. [15A
NCAC '02T..1106)
7. Biological residuals (i.e. residuals generated during the treatment ofdomestic 'or animal processing.
wastewater, or the biological treatment of industrial wastewater, and as identified in Attachment A)
that are land applied shall meet one of the vector attraction reduction alternatives in 15A NCAC 02T
A i07(a). Exceptions to this requirement shall be specified in Attachment A. [15A NCAC 02T
.11071
W00002431 Version 3.0 Shell Version 150101 Page 2 of 12
8. When land applying residuals to any land application site, the following buffer zones shall be maintained at
all times:
a; 400 feet from residences or'places of public assembly under separate ownership for surface application
methods; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written
consent of the owner and approval from the Aquifer Protection Section of -the appropriate Division's
regional office in Attachment B of this permit;
I
b. 206 feet from residences or places of public assembly under separate ownership for 'subsurface
application methods; however, the buffer zone requirement may be reduced to a minimum of{100 feet
upon written consent of the owner and approval from the Aquifer Protection Section of the appropriate
Division's regional office in Attachment of this permit;
c. 100 feet from any public or private water supply source, waters classified as SA or SB, and any, Class I or
Class II impounded reservoir used as a source of drinking water for both methods;
d. 100 feet from any streams Classified'as WS or B, any other stream, canal, marsh or coastal waters and any
other lake or impoundment for surface application;.
e. 50 feet from any streams classified as W S or B, any other stream', canal, marsh or coastal waters and any
other lake or impoundment for subsurface application;
£ 50feet from property lines for both surface and subsurface application methods;
g. 50 feet from public right of ways for both surface and subsurface application methods;
h. 10 feet from upslope interceptor drains and surface water diversions for both surface and subsurface
application methods; and
i. 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems, and
surface drainage ditches,for both surface and subsurface`application methods.
Some of the buffers specified above may not have been included in previous permits for this residuals land
application program. However, any land application sites that are listed in the most racently-certified
Attachment B of this permit, but were approved with different buffers shall be reflagged to comply with these
buffers.
[15ANCAC'02T .1108]
9. Land application areas shall be clearly marked on each site prior to and during any residuals
application event. [15A NCAC 02T .0108(b)(1)]
10. Bulk residuals and other sources of Plant Available Nitrogen (PAN) shall not be applied in
exceedance of agronomic rates. Appropriate agronomic rates shall be calculated using expected
nitrogen requirements based on the determined Realistic Yield Expectations ,(RYE) using any of the
following methods:
a. Division's pre -approved site specific historical data for'specific crop or soil types by calculating
the mean of the best three yields of the last five consecutive crop harvests for each field,
b. North Carolina Historical Data for specific crop and soil types as provided by North Carolina
State University Department of Soil Science (httn://nutrients.soil.nesu.edu/yields/index.nht
A copy shall be kept, on file and reprinted every -five years in accordance with Condition IV.5.,
c. If the RYE cannot be determined using methods (a)' or (b) above, the Pennittee may use the RYE
and appropriate nutrient application rates reported in any of the following documents:
i. Crop management plan as outlined by the local Cooperative Extension Office, the North'
Carolina Department of Agriculture and Consumer Services, the Natural Resource
Conservation Service, or other agronomist. {
ii. Waste Utilization Plan as outlined by the Senate Bill 1217 Interagency Group - Guid lance
Document' Chapter I i
W00002431 Version 3.0 Shell Version 150101 Page of 12
(httR://www.ncaer.gov/SWC/tech/documents/9th Guidance Doe 100109 pdfl.
iii. Certified Nutrient Management Plan as outlined by the Natural Resources Conservation
Services (MRCS). These plans must meet the USDA-NRCS 590 Nutrient Management
Standards(ftp://ft-fe.se.egov.usda.gov/NH6/Practice-standards/standards/590.pdf).
d. If the RYE and appropriate nutrient application rates cannot be determined, the Permittee shall
contact the Division to determine necessary action.
[15A NCAC 02T .1109(b)(1)(lc)]
11. When residuals are land applied to grazed pasture, hay crop realistic nitrogen rate shall be reduced by
25% in.accordauce with the USDA-NRCS 590 Nutrient Management Standards. [15A NCAC 02T
.0108(b)(1)]
12. If land application sites are to be over -seeded or double -cropped (e.g., bermuda grass in'the summer
and rye grass in the winter with both crops to receive residuals), then the, second crop can receive an
application of PAN at a rate not to exceed 50 pounds per acre per year (lbs/ac/yr). This practice may
be allowed as long as the second crop is to be harvested or grazed. If the second crop is to be planted
for erosion control only and is to be tilled into the soil, then no additional PAN shall be applied. [15A
NCAC'02T .0108(b)(1)]
13. Prior to land application of residuals containing a sodium adsorption ratio (SAR) of 10 or higher, the
Pennittee shall obtain and implement recommendations from at least one of the following: the local
Cooperative Extension Office; the Department of Agriculture and Consumer Services; the Natural
Resource Conservation Service; a North Carolina Licensed Soil Scientist; or an agronomist. The
.recommendations shall address the sodium application rate, soil amendments (e.g., gypsum, etc.),: or a
mechanism for maintaining site integrity and conditions conducive to crop growth. The Permittee
,shall maintain written records of these.recommendations_and details of their implementation. [15A
NCAC -02T .0108(b)(1)]
14. These, residuals land application sites were individually permitted on or after December 30, 1983;
therefore, the compliance boundary is established at either 250 feet from the residual land application
area, or 50 feet within'the property boundary, whichever is closest to the residual land application
area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to
remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in
accordance with North CarolinaGeneral Statute 143-215,6A through 143-215.6C. Any approved
relocation of the COMPLIANCE BOUNDARY will be noted in Attachment B. [15A NCAC 02L
.0107(a)]
15. The review boundary shall be established midway between the compliance boundary and the residual
land application area. Any exceedance of groundwater standards at the review boundary shall require
action in accordance with ISA NCAC 02L .0106. [15A NCAC 02L .0108]
OPERATION AND MAINTENANCE REQUIREMENTS
1. The residuals management program shall be properly maintained and operated at all times. The
program shall be effectively maintained and operated as a non -discharge system to prevent any
contravention of surface water or groundwater standards. [15A NCAC 02T .1110]
2. The Asheville Regional Office, telephone number (828) 296-4500, and theappropriate local
government official (i.e., county manager, city, manager, or health difector) shall be notified at least
48 hours prior to the initial residuals land application to any new land application site. Notification to
the regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday,
excluding State Holidays. [I'5ANCAC.02T.0108(b)(1)]
W00002431 Version 3.0 Shell Version 150101 Page 4 of 12
3. The Asheville Regional Office shall be notified via email or telephone, (828) 296-4500, at least 24
hours prior to conducting any land application activity. Such notification shall indicate, at a
minimum, the anticipated application times, field IDs, and location of land application activities. If it
becomes necessary to apply to additional fields due to unforeseen events; the Regional Office shall be
notified prior to commencing the application to those fields, [15A NCAC 02T ,0108(b)(1)]
4. The Permittee shall maintain an approved Operation and Maintenance Plan (O&M Plan)
Modifications to the O&M Plan shall be approved by the Division prior to utilization of the new plan.
The O&M Plan,.at the minimum,; shall include: ;
a. Operational functions; ,
b. Maintenance schedules; 'I
c. Safety measures;
d.- Spill response plan;
I
e. Inspection plan including the following information: I
i. Names and/or titles of personnel responsible for conducting the inspections;
ii; Frequency and location of inspections, including those to be conducted by the ORC, and
procedures to assure that the selected location(s) and inspection frequency are representative
of the residuals management program;
iii. Detailed description. of inspection procedures including record keeping and actions to be
taken by the inspector in the event ithat noncompliance is observed pursuant to: the
noncompliance notification requirements under the monitoring and reporting section off the
permit;
f. Sampling and monitoring plan including the following information:
i. Names and/or titles of personnel responsible for conducting the sampling and monitoring;
ii.Detailed description of monitoring procedures including parameters to be monitored;
iii. Sampling frequency and procedures to assure that representative samples are being collected.
Fluctuation in temperature, flow, and other,operating conditions can affect the quality of the
residuals gathered during a particular sampling event. The sampling plan shall account for
any foreseen fluctuations in residuals quality and indicate the most limiting times for
residuals to meet pathogen and vector attraction reduction requirements (e.g. facilities that
land apply multiple times per year but have an annual sampling frequency, may need to
sample during winter months when pathogen reduction is most likely to be negatively
affected by cold • temperatures).
[I SA NCAC 02T .11001
5. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC)
classification of the facility, the Permittee shall designate and employ a certified operator in
responsible charge (ORC). and, one or more certified operators as back-up ORCs in accordance with
15A NCAC 08G .0201. `The ORC or their back-up shall visit the facilities in accordance with 15A
NCAC 08G. 0204, or as specified in the most recently approved O&M plan (i.e., see Condition III.
4.), and shall comply with all other- conditions of 15A NCAC 08G. 0204. For more information
regarding classification and designation requirements, 'please contact the Division of Water
Resources' Protection and Enforcement Branch at (919) 707-9105. [15A NCAC 02T .0117]
;
6. When the Permittee, land applies bulk residuals, a copy of this petmit.and a copy of O&M Plan shallIli
be maintained at the land application sites during land application activities. '[15A NCAC 02T
.0108(b)(1)]
7. When the Permittee transports or land applies bulk residuals, the spill control provisions shall be
maintained in all residuals transport and application vehicles. [15A NCAC 02T .1.110] I ,
W00002431 Version 3.0 Shell Version 150101 i Page 5 of12
8. Residuals shall not be stored at any land application site, unless written approval has been requested
and received from the Division. [G.S. 143-215.1]
9. When the. Permittee land applies bulk residuals, adequate measures shall be taken to prevent wind
erosion and surface runoff from conveying residuals from the land application sites onto' adjacent
properties or into surface waters. [G.S. 143-215.11
I0. When the Permittee land applies bulk residuals, a suitable vegetative cover shall be maintained on
land application sites onto which residuals are applied, or application shall be in accordance with the
crop management plan outlined by the local Cooperative Extension Office, the Department of
Agriculture and Consumer Services, the Natural Resource Conservation Service, or an agronomist
and as approvedby the Division. [15A NCAC 02T .1109(b)(1)]
11. Bulk residuals shall not be land applied under the following -conditions:
a. If the residuals are likely to adversely affect a threatened or endangered species listed under
section 4 of the Endangered Species Act or its designated critical habitat;
b,. If theapplication causes'prolonged nuisance conditions;
c. If the land fails to assimilate the bulk residuals or the application causes the contravention of
surface water or groundwater standards;
d. If the land is flooded, frozen or snow-covered, or is otherwise in a condition such that runoff of
the residuals would occur,
e. Within the,100-year flood, elevation, unless the bulk residuals are injected or incorporated within
a 24-hour period following a residuals land application event;
f. During a measurable precipitation event (i.e., greater than 0.01 inch per hour), or within 24 hours
following a rainfall event of 0.5 inches or greater -in a 24-hour period;
g. If the slope is greater than 10% for surface applied liquid residuals, or if the slope is greater than
18% for injected or incorporated bulk liquid residuals;
h. If the soil pH is not maintained at 6.0 or greater, unlesssufficient amounts of lime are applied to
achieve a final soil, pH of at least 6.0, or if an agronomist provides information indicating that the
p1i of the soil, residuals and lime mixture is suitable for the specified crop. Any approved
variations to the acceptable soil pH (6.0) will be noted in this permit;
i. If the land does not have an established vegetative cover unless the residuals are incorporated or
injected within a 24-hour period following a residuals land application event. Any field that is in
a USDA no -till program shall be exempted from meeting this vegetative cover requirement;
j. If the vertical separation between the seasonal high water table and the depth of residuals
application is less than one foot;
k: If the vertical separation of bedrock and the depth of residuals application is less than one foot;
1. Applica tion exceeds agronomic.rates.
[15A NCAC 02T .11091
12.'The following public access restrictions apply to residual land application sites:
a. Public access to public contact sites (e.g., golf course's, parks, ball fields, etc.) shall be restricted
for 365 days after a residuals land application event;
b. Public access to non-public contact sites shall be restricted for 30 days after a residuals land
application event.
[15A,NCAC 02T .1109(b)(2)]
W00002431 Version3.0 Shell Version 150101 Page-6 of 12
13. Public access controls shall include the posting of signs with a minimum area of 3 square feet (e.g.,
1.5' x 2'). Each sign shall indicate the activities conducted at each site,; pennit number`; and name and
contact information, including`the Permittee or applicator's telephone number. Signs shall be posted
in a clearly visible and conspicuous manner at the entrance to each land application site during a land
application event, and for as long as the public access restrictions required under Condition III:12.
apply. [15A NCAC 02T .0108(b)(1)]
i.
14. The following. harvesting and grazing restrictions apply to. residual land application sites after each
land application event;
Harvesting and Grazing Description
RestrictedI ,
Duration 1
Animals shall not be allowed to graze during land' application activities and
restricted period. Sites that are to be used for grazing shall have fencing to
30 days
prevent ,access -after ;each land application event
Food crops, feed crops and fiber crops shall not be harvested for:
30 days
Turf grown on land where residuals have been applied shall not be harvested for:
12 months' '
Food crops,with harvested parts that touch the residuaUsoil mixtureand are
i
totally above the7and surface (e.g., tobacco, melons, cucumbers, squash, etc.)
14 months '
shall not be harvested for:
When the residuals remain on -the land surface for four months or longer prior to
incorporation into the soil, food crops with harvested parts below the land
20 months i
surface (e.g., root crops such as potatoes, carrots, radishes, etc.) shall:not be
harvested for;
When the residuals.remain on the land surface for.less thanfour months prior to
incorporation into the soil, food crops with harvested parts below the land
38 months
surface shall not be harvested for:
[15ANCAC 02T .I109(b)(3)]
15. The Permittee shall acquire from each landowner or lessee/operator a statement detailing the volume
of other nutrient sources (i.e., manufactured fertilizers, manures, or other animal waste products) that
have been applied to the site, and a, copy of the most recent Nutrient Management'Plan (NMP) for
those operations where a NMP is,required by the US Department of Agriculture -National Resources
Conservation Service (MRCS) or other State Agencies. The Permittee shall calculate allowable
nutrient loading ratesabased on the provided information and use appropriate reductions.
For the purpose of this permit condition, a 'Crop Management Plan'(CMP); Waste Utilization Plan
(WUP) or Certified. Nutrient Management Plan (CLAMP) shall also be considered a Nutrient
Management Plan.[15ANCACO2T.0108(b)(1),02T.1104(c)(4)]
16. Noresiduals-shall be land applied unless the submitted Land Owner Agreement Attachment (LOAA)
between the-Permittee and landowners or lessees/operators of the land application site is in full force
and effect. These agreements shall be considered expired concurrent with the'permit expiration date,
and shall be renewed during the permit renewal process. [15A NCAG 02T .1104(c)(4)]
IV. MONITORING AND REPORTING REQUIREMENTS I
1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water
analyses) necessary to ensure groundwater and surface water protection shall be established, and an
acceptable sample reporting:schedule shall be followed. [15A NCAC 02T .0'108(c)] i
2'. Residuals shall be analyzed to demonstrate they are non -hazardous under the Resource Conservation
and Recovery .Act (RCRA). The analyses [corrosivity, ignitability, reactivity, and toxicity
WQ0602431 Version 3:0 Shell Version 150101 Page 7 of 12
characteristic leaching procedure (TCLP)], shall be. performed at the frequency specified in
Attachment A, and the Pennittee shall- maintain these.results for a minimum of five years. Any
exceptions from the requirements in this condition shall be specified in Attachment A.
The TCLP analysis shall include the following parameters (the regulatory level in milligrams perliter
is in parentheses):
Arsenic (5.0)
1,4-Dichlorobenzene (1.5)
Nitrobenzene (2:0)
Barium (100.0)
1,2-Dichloroethane (0'.5)
Pentachlorophenol (100.0);
Benzene (0.5)
1, 1 -Dichloroethylene (0.7)
Pyridine (5.0)
Cadmium (1.0)
2,4-Dinitrotoluene (0.13)
Selenium (1.0)
Carbon tetrachloride (0.5)
Endrin (0.02)
Silver (5.0)
Chlordane (0.03)
Hexachlorobenzene (0.13)
Tetrachloroethylene (0.7)
Chlorobenzene (100.0)
Heptachlor (and its hydroxide)
(0.008)
Toxap$ene (0.5)
ChIocoform.(6.0)
Hexachloro-1,3-butadiene.(0.5)
Trichlorcethylene-(0'.5)
Chromium (5.0)
Hexachloroethane (3.0)
2,4,5-Trichlorophenol (400.0)
m-Cresol (200.0)
Lead (5.0)
2,4,6-Trichlorophenol (2.0)
o-Cresol (200.0)
Lindane (0.4)
2,4,5-TP-(Silvex) (1.0)
p-Cresol (200.0).
Mercury (0.2)
Vinyl chloride (0.2)
Cresol (20Q.0)
Ivlethoxychlor (t0.0)
2,4-D (1010)
Methyl ethyl ketone, (200.0)
[15A NCAC 13A .0102(b), 02T. 1101, 02T. 1105]
3. An analysis shall be conducted on residuals from each source generating facility at the frequency
specified in Attachment A; and the Permittee shall maintain the results for,a minimum of five years.
The'analysis shall include the following arameters:
Aluminum
Mercury
Potassium
Ammonia -Nitrogen
Molybdenum
Selenium
Arsenic
Nickel
Sodium
Cadmium
Nitrate -Nitrite. Nitrogen
Sodium Adsorption Ratio
(SAR)
Calcium
Percent Total Solids
TKN
Copper
pH
Zinc
Lead
Phosphorus
Magnesium
Plant Available Nitrogen
(by calculation)
4. Residuals shall be monitored for compliance with pathogen and vector attraction reduction
requirements at the frequency specified in Attachment A, and at the time indicated in the sampling
and monitoring sections of the approved O&M plan. The required data shall be specific to the
stabilization process utilized, and sufficient to demonstrate compliance with the Class B pathogen
reduction requirements in 15A NCAC 02T .1106 (a) and (c) .and one vector attraction reduction
requirement in 15A NCAC 02T .1107 (a) shall be met. Any exceptions from the requirements in this
condition shall be specified in Attachment A. [15A NCAC 02T .1106, 02T.1107, 02T .1111'(c)]
WQ0002431 Version 3.0 Shell Version 150101 Page 8 of 12
.An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on
each land application site listed in Attachment B on which a residuals land application event will
occur in the respective calendar year. This analysis shall be in accordance with the "Guidance on Soil
Sampling" located in the Sampling Instructions section of the NC Department of Agriculture &
Consumer Services' website (http://www.neagr.izov/a&Lqnoriii/t)ubs.htinj. nomi/t)ubs.htm), The Permittee shall
maintain these results and.a description of the sampling methodologies used to determine soil fertility,
for a period of no less than five years, and shall be made available to the Division upon request. At'a.
minimum, the Standard Soil Fertility Analysis shall: include the following parameters:
Acidity
Exchangeable Sodium Percentage
Phosphorus
E I
Base Saturation (by calculation)
Magnesium
Potassium
6 I
Calcium
Manganese
Sodium
Cation Exchange Capacity
Percent Humic Matter
Zinc
Copper
pH
I
[15A NCAC 02T .I I I1'(d)]
6. Laboratory parameter, analyses shall be performed on the residuals as they are land applied, and shall.
be in accordance with the monitoring requirements in 15A NCAC 02B .0505. [15A NCAC 02B
.0505]
i
i
7. The Permittee shall maintain records tracking all residual land agplication.events. At a minimum,
these 'records shall include the following; "
a. Source of residuals;
b. Date of land application;
c. Location of land application (i.e.,; site, field,. or zone number as listed in Attachment B);
d. Approximate areas applied to (acres);
e. Method of land application;
f. Weather conditions .(e.g., sunny, cloudy, raining, etc.);
g._ Predominant Soil Mapping Unit°(e,g., CbB2);
h. Soil conditions (e.g., dry, wet, frozen, etc.);
i. Type of crop or crops to be grown on field;
j. Nitrogen Application Rate based on RYEs (if using data obtained from the North Carolina State
University Department of Soil Science Website, the printout page shall be kept on file and
reprinted every five years);
k. Volume of residuals land applied in gallons per acre, cubic yard per acre, dry tons per acre; or wet
ton per acre;
Volume of animal waste or other nutrient source applied in -gallons per acre, dry ton per acre, or
wet tons per acre;
in. Volume of soil amendments (e.g., lime, gypsum, etc.) applied in gallons per acre, dry ton rper,
acre,, or wet tons.per acre;,and
n. Annual and cumulative totals in dry tons per acre of residuals as well as animal waste and oil!
sources of nutrients (e.g., if applicable), annual and cumulative pounds per acre of each beIa
metal (e.g., shall include, but shall not be limited to, arsenic, cadmium, copper, lead; mercury,
molybdenum, nickel, selenium, and zinc), annual pounds per acre of PAN, and annual pounds'per
acre of phosphorus applied to cach field.
[15ANCAC 02T .0109(a)]
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W00002431 Version 3.0 Shell Version 15.0101 Page of 12
8. Three copies of an annual report shall be submitted on or before March I". The annual.report shall
meet the requirements described in the Instructions for Residuals Application Annual Reporting
Forms. Instructions for reporting and annual report .forms. are available at
http://portal.ncdetu.org/web/wq/aps/lau/reporting, or can be obtained by contacting the Land.
Application Unit directly. The annual report shall be submitted to the following address:
Division of Water Resources
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-161.7
[15A NCAC 02T .1111(a)]
9. Noncompliance Notification
The Permittee shall report by telephone to the Asheville Regional Office, telephone number (828)
296=4500, as soon as possible, but in no case more than 24 ,hours or on the next working day
following the occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence with the land application program resulting in the land application .of wastes
abnormal in quantity or characteristics.
b. Any failure of the land application program resulting in a release of material to surface waters.
c. Any time self -monitoring indicates the facility has gone out of compliance with its permit
limitations.
d. Any process unit failure, due to known or unknown reasons, rendering the facility incapable of
adequate residual treatment.
e. Any spill or discharge from a vehicle or piping system during, residuals transportation.
Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of
a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency
Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300.Persons
reporting such occurrences by telephone shall also file a written report in letter form within five days
following first knowledge of the occurrence. This report shall outline the actions taken or proposed to
betaken to:ensure that the problem does not recur. [15A NCAC 02T .0105(1),02T .0108(b)(1)]
V. JNSPFCTIONS
1. The Permittee shall provide adequate inspection and maintenance to ensure, proper operation of the
subject facilities and shall be in accordance with the approved O&M Plan. [15A NCAC 02T
.0108(b)]
2. Prior to each bulk residuals land application event, the Permittee or his designee shall inspect the
residuals storage, transport and application facilities to prevent malfunctions, facility deterioration
and operator errors resulting in discharges; which may cause the release of wastes to the
environment, a threat to human health or a public nuisance. The Permittee shall maintain an
inspection log that includes, at a minimum, the date and' time of inspection, observations made,, and
any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log
for a period of five years from the date of inspection, and this log shall be made available to the
Division upon request.- [15ANCAC 02T .0108(b)]
W00002431 Version 3.0 Shell Version 150101 Page 10 of 12
VI.
3. Any duly :authorized Division representative may, upon presentation of credentials, enter and inspect
any property;, premises or place on or related to the land application sites or facilities permitted herein
at any reasonable time for the purpose of determining, compliance with this permit; may inspect or
copy any records required to be maintained under the -terms and conditions of this permit; and may
collect groundwater, surface water or leachate samples, [G.5. 143-215.3.(4)(2)] '
GENERAL.CONDITIONS
1. Failure to comply with the conditions and limitations contained' herein may subject the Permittee to
an enforcement action by the Division in accordance with North Carolina General Statutes ]43-
215.6A to 143-215.6C. [G.S. 143-215.6A to 143-215.6C]
2. This permit shall become voidable if the .residuals land application, events are not carried out in
accordance with the conditions of this permit. [15ANCAC 02T .01101 j
3, This permit is effective only with respect to the. nature and volume of residuals described in] the
permit application and other supporting documentation. [G.S. 143-215.1]
4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes,
rules, regulations, or ordinances, which may be imposed.by other jurisdictional government agencies
(e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules
in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4
and under the Division's General Permit NCGO10000; any requirements pertaining to wetlands under
15A NCAC02B .0200 and 02H :0500; and documentation of compliance with Article 21 Part 6 of
Chapter 143 of the General Statutes. [15A NCAC 02T .0105(c)(6)]
5. In the event the residuals program changes'ownership or the Permittee changes their name, a formal
permit mod fication,request shall be submitted to the Division. This request shall be made on official
Division forms, and shall includeappropriatedocumentation from the parties involved and other'
supporting documentation as necessary., The Permittee of record shall remain fully responsible for
maintaining and operating the residuals program permitted herein until a• permit is issued to the new
owner. [ 15A NCAC 02T .0104]
6. This permit is subject to revocation or unilateral modification upon 60-day notice from the Division
Director; in whole or part for the requirements listed in 15A NCAC 02T .0110. [15A NCAC 02T
,O1,10]
7. Unless the 'Division Director grants a variance, expansion of the permitted residuals program
contained herein shall not be granted i f the Permittee exemplifies any of the criteria in 15A.NCAC
02T ,0120(b). [15A NCAC 02T .01201
8. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failureto
pay the annual fee accordingly shall be cause for the Division to revoke thispermit. (I5A NCAC 02'J
.0105(e)(3)]
W00002431 Version3.0
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Shell Version 150 10 1, Page 11 of 12
Permit issued this the 13"' day of April 2015
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
for . JaAimmerman, Director
Division of Water Resources
By Authority of the Environmental Management Commission
Permit Number WQ0002431
WQ0002431 Version 3.0 Shell Version 150101 Page 12 of 12
ATTACHMENT A - Approved Residual Sources`
Huffman Finishing,Company
Certiflcation Date: February 15, 2015
Permit.Number: WQ00024A1 Version: 3.0
Maximum
Maximum
Monitoring.
Monitoring
Monitoring
Frequency for
Approved
On•aer
Facility Name
County
Permit
Biological
Dry Tons
Frequency For
Pathogen &
Mineralization_
Number
Residuals
Per.Year
Non -hazardous -
Characteristics"
Metalsand
- xs
Vector Attraction
RaW
Nutrients
Reductions"S
liuffinan'Fiaishing Company
Huffman Finishing Co-
- W.WTPlA S
Caldwell
W00002431
Yes
31
Once per permit
c olo
Annually
Annually
03
Total
31
1. Maximum Dry Tons .per Year issthe mount ofresiduals approved for land application from each permitted'facility.
2. Analys-cs to demonstrate that residualsare non -hazardous Q.e;, TCLP, ignitability, reactivity, and co6sivity) as stipulated under permit. Condition IV.2.
3. Testing of metals and nutrients;as slipulated'.underpem»t Condition 1V.3..
4. Analyses of pathogen and vector attraction reductionsas stipulated under'permit Condition IV;4:..
5. Monitoring frequencies are liased•on the actual dry tons applied per year using the table below, unless specified above.
Dry Tons Applied
short tons per year
Monitoring Frequency
Established in 40 CFR 503 and 15A:NCAC`02T .1111
. —
<319
_ _ I/Year
=>319-<1,650
1! uarter(4times. er ear)
=>1,650-<16,500
1/60 Days (6 times per ear)
=>'16,500
Itmonth (I 2-times per ear
If no land application events occurduring a required sampling period (e,g. no lan3,application oectir during an entire year when annual monitoring is required), then no
sampling data is required during the period of inactiviy. The annual report:shall include an explanation for missing sampling data. Those required to submit the annual
report to EPA maybe required to make up the;missed sampling, contact the EPA for additional information and clarification.
W00002431 Version,3.0 Attachment A Page 1 of 1
THIS PAGE BLANK
ATTACHMENT B - Approved Land Application Sites
Huffman finishing Company
Certification Date: February 15, 2015
Permit Number: WQ0002431 Version: 3.0
Field/
Site
Owner
Lessee
County
Latitude
Longitude
Net
Acrea e
Dominant Soil Series
-Footnotes
02
Huffman, Lee T
Caldwell
35' 46' 01"
8192313811
6.60
CmB2 - Clifford
03
Miller, John
Caldwell
3514614511
810 25' 00"
3.60
CmB2 - Clifford
04
Huffman, Lee T
Caldwell
3514514011
819 23' 45"
6,20
CmB2 - Clifford
'Dotal
16.40
W00002431 Version 3.0 Attachment B Page 1 of 1
THIS PAGE BLANK
R QunLITY REGIONAL OPERATI fS SECT O I i
APPLICATION REVIEW REQUEST FORM L"J L'
Date: January 6, 2015
To: ARO-WQROS: Chuck Cranford / Landon Davidson
From: Troy Doby, Water Quality Permitting Section - Non -Discharge Permitting Unit
Telephone: (919) 807-6336 Fax: (919) 807-6496 E-Mail: troy.doby@ncdenr.gov
A. Permit Number: W00002431
B. Applicant: Huffman Finishing Inc.
C. Facility Name: Huffman Finishing Co-W WTP/A S
D. Application:
Permit Type: Land Application of Residual Solids (503)
Project Type: Renewal
E. Comments/Other Information:
❑ I would like to accompany you on a site visit.
Attached, you will find all information submitted in support of the above -referenced application for your
review, comment, and/or action. Within 45 calendar days, please take the following actions:
® Return a completed WQROSARR Form.
❑ Attach a classification rating sheet.
❑ Attach Attachment B for Certification.
® Return a completed WQROSSR Staff Report
❑ Attach Well Construction Data Sheet.
❑ Issue an Attachment B Certification.
When you receive this request form, please write your name and dates in the spaces below, make a copy
of this sheet, and return it to the appropriate Central Office Water Quality Permitting Section contact
person listed above. /
RO-WOROS Reviewer: Date:
JAN - 8 2015
Water OuPW Renioncl 01-zitlons
FORM: WQROSARR 02-14
Page 1 of 1
._._ .
r�::v �;._...
State of North Carolina
Department of Environment and Natural Resources
Division of Water Resources
February 4, 2015
To: DWR Water Quality Permitting Section Central Office
Attn: Troy Doby
From: Bev Price
Asheville Regional Office
I. GENERAL SITE VISIT INFORMATION
1. Was a site visit conducted? ® Yes or ❑ No
a. Date of site visit:1/27 /15
Water Quality Permitting
Regional Staff Report
Application No.: W00002431
Regional Login No.:
b. Site visit conducted by: Bev Price
c. Inspection report attached? ® Yes or ❑ No
d. Person contacted: Shuford Wise and their contact information: (8281396-7111
e. Driving directions: From Hickory go North on Hwy. 321 Cross the Catawba River; facility is located
approximately'/ mile on the left.
H. PROPOSED FACILITIES FOR NEW AND MODIFICATION APPLICATIONS
Facility Classification: (Please attach completed rating sheet to be attached to issued permit)
2. Are the new treatment facilities adequate for the type of waste and disposal system? ❑ Yes or ❑ No
If no, explain:
3. Are site conditions (soils, depth to water table, etc) consistent with the submitted reports? ❑ Yes ❑ No ❑ N/A
If no, please explain:
4. Do the plans and site map represent the actual site (property lines, wells, etc.)? ❑ Yes ❑ No ❑ N/A
If no, please explain:
5. Is the proposed residuals management plan adequate? ❑ Yes ❑ No ❑ N/A
If no, please explain:
6. Are the proposed application rates (e.g., hydraulic, nutrient) acceptable? ❑ Yes ❑ No ❑ N/A
If no, please explain:
7. Are there any 'setback conflicts for proposed treatment, storage and disposal sites? ❑ Yes or ❑ No
If yes, attach a map showing conflict areas.
8. Is the proposed or existing groundwater monitoring program adequate? ❑ Yes ❑ No ❑ N/A
If no, explain and recommend any changes to the groundwater monitoring program:
9. For residuals, will seasonal or other restrictions be required? ❑ Yes ❑ No ❑ N/A
If yes, attach list of sites with restrictions (Certification B)
FORM: APSRSR 04-10 Pagel of 3
M. EXISTING FACILITIES FOR ], )IFICATION AND RENEWAL APPL—TIONS
1. Are there appropriately certified Operators in Charge (ORCs) for the facility? M Yes ❑ No ❑ N/A
ORC: Jared Healer Certificate #:93110 Backup ORC: Bob Branch Certificate #:15676
2. Are the design, maintenance and operation of the treatment facilities adequate for the type of waste and disposal
system? M Yes or ❑ No
If no, please explain:
3. Are the site conditions (e.g., soils, topography, depth to water table, etc) maintained appropriately and adequately
assimilating the waste? M Yes or ❑ No
If no, please explain:
4. Has the site changed in anyway that may affect the permit (e.g., drainage added, new wells inside the compliance
boundary, new development, etc.)? M Yes or ❑ No
If yes, please explain: The Bumgarner Field 01 has been removed from the permit. The Miller Field has been
reduced from 24.8 acres to 3.6 acres.
5. Is the residuals management plan adequate? M Yes or ❑ No
If no, please explain:
6. Are the existing application rates (e.g., hydraulic, nutrient) still acceptable? M Yes or ❑ No
If no, please explain:
T Is the existing groundwater monitoring program adequate? ❑ Yes ❑ No M N/A
If no, explain and recommend any changes to the groundwater monitoring program:
8. Are there any setback conflicts for existing treatment, storage and disposal sites? ❑ Yes or M No
If yes, attach a map showing conflict areas.
9. Is the description of the facilities as written in the existing permit correct? M Yes or ❑ No
If no, please explain:
10. Were monitoring wells properly constructed and located? ❑ Yes ❑ No M N/A
If no, please explain:,
11. Are the monitoring well coordinates correct in BRAS? ❑ Yes ❑ No M N/A
If no, please complete the following (expand table if necessary):
Monitoring Well
Latitude
Longitude
O , „
O ,
o
12. Has a review of all self -monitoring data been conducted (e.g., NDMR, NDAR, GW)? M Yes or ❑ No
Please summarize any findings resulting from this review:
13. Are there any permit changes needed in order to address ongoing BIMS violations? ❑ Yes or M No
If yes, please explain:
14. Check all that apply:
M No compliance issues ❑ Current enforcement action(s) ❑ Currently under JOC
❑ Notice(s) of violation ❑ Currently under SOC ❑ Currently under moratorium
Please explain and attach any documents that may help clarify answer/comments (i.e., NOV, NOD, etc.)
15. Have all compliance dates/conditions in the existing permit been satisfied? ❑ Yes ❑ No M N/A
If no, please explain:
FORM: APSRSR 04-10 Page 2 of 3
16. Are there any issues related
❑ Yes ® No ❑ N/A
If yes, please explain:
-.)mpliance/enforcement that should. be re :d before issuing this permit?
IV. REGIONAL OFFICE RECOMMENDATIONS
1. Do you foresee any problems with issuance/renewal of this permit? ❑ Yes or ® No
If yes, please explain:
2. List any items that you would like APS Central Office to obtain through an additional information request:
Item Reason
3. List specific permit conditions recommended to be removed from the permit when issued:
Condition Reason
4. List specific special conditions or compliance schedules recommended to be included in the permit when issued:
Condition Reason
5. Recommendation: ❑ Hold, pending receipt and review of additional information by regional office
® Hold, pending review of draft permit by regional office
❑ Issue upon receipt of needed additional information
❑ Issue
❑ Deny (Please state reasons: )
6. Signature of report preparer: -/�d/�w
Sighature of APS regional supervisor:
Date: og. ! �c J
V. ADDITIONAL REGIONAL STAFF REVIEW ITEMS
The RSC 08 13 fecal coliform sample data does not match the data Presented on the contract lab data sheets.
However, in both cases the geometric mean would still be <2 million.
Questions submitted via e-mail 1/7/15:
1. Rotation of land application sites due to high Zinc levels? The ORC could not account for high Zinc levels in the
Past The facility is permitted for 250MGD but flows are considerably less (approximately 30,000-40,000gpo)
now. Higher Zinc levels might have been associated with the facility at full capacity. Since 2004 residuals have
so maybe this should stay in the permit.
2. Permittee is in agreement to reduce TCLP monitoring to once/permit cycle.
FORM: APSRSR 04-10 Page 3 of 3
NCDENR
North Carolina Department of Environment and Natural
Pat McCrory
Governor
October 20, 2014
A. W. Huffman, Owner
Huffman Finishing Inc.
Post Office Box 170
Granite Falls, NC 28630
SUBJECT: Compliance Evaluation Inspection — Residuals Facility
Huffman Finishing Co-WWTP/A S
Land Application of Residual Solids
Permit No: WQ0002431
Caldwell County
Dear Mr. Huffman:
Resources I
John E. Skvarla, ill
Secretary
Enclosed please find a copy of the Compliance Evaluation Inspection Form from the inspection conducted on
9/25/2014. The facility was found to be in compliance with permit WQ0002431.
As a reminder, your permit expires on April 30, 2015. The renewal application is due by October 30, 2014.
Please refer to the enclosed inspection report for additional observations and comments. The assistance of Mr.
Shuford Wise was appreciated during the inspection. If you or your staff have any questions, please call me at
(828) 296-4685.
Sincerely,
Beverly Price
Environmental Specialist
Enc.
cc: M. Shuford Wise, Water Resources Director Town of Granite Falls PO Drawer 10 Granite Falls, NC 28630
4.Q Central Files '
,QG ra'de "'tl es
G:\WR\WQ\Caldwell\Wastewater\Non-discharge\I4uffman Finishing Company, Inc\W00002431 CE114 Facility.doc
Water Quality Regional Operations —Asheville Regional Office
2090 U.S. Highway 70, Swannanoa, North Carolina 28778
Phone: 828-296-4500 FAX 828-299-7043
Internet httpl1portal.ncdenr.org1veb1vvq
An Equal Opportunity 1 Affirmative Action Employer
A
AO_
NCDENR
North Carolina Department of Environment and
Division of Water Resources
Water Quality Programs —
Pat McCrory Thomas A. Reede�
Governor Director
October 3, 2014
HUFFMAN FINISHING INC
PO Box 170
GRANITE FALLS NC, 286300170
Subject:
Dear Huffman Finishing Inc:
Natural Resources
OCT - 7 2014
Water duality Regional
E. Skvarla, III
Secretary
Notice of Expiration (NOE)
Huffrnan Finishing Co-W WTP/A
S
Land Application of Residual
Solids (503) System
Permit No: WQ0002431
Caldwell County
Our records indicate that the above referenced permit for the operation of a Land Application of Residual
Solids (503) system is soon due for renewal. The most recent permit was effective on 5/30/2006, and will
expire on 4/30/2015. Per administrative code, the renewal application must be submitted six (6) months
prior to the expiration of your permit. Therefore, according to our records, you must submit your permit
renewal by 10/30/2014.
As the permit owner, you are responsible for maintaining this permit. Failure to do so may result in
assessment of civil penalties in accordance with North Carolina General Statute § 143-215.6A.
Renewal Instructions
Please respond to this notice by taking one of the following actions:
APPLY FOR PERMIT RENEWAL. Forms for renewal are available on-line at the Division of Water
Resources website at httg://portal.ncdenr.ore/web/wq/aps/lau/applications.
2. APPLY FOR PERMIT RESCISSION. If the Land Application of Residual Solids (503) system is no
longer active, or a permit is no longer needed, you may request to rescind your permit by submitting a
letter requesting rescission signed by the permit owner, and documentation from the Division's
Regional office that the system has been properly closed. If your system has never been constructed
or does not include treatment and storage units, please indicate so in your rescission request letter.
WATER QUALITY PERMITTING SECTION
1617 Mail Service Center, Raleigh, North Carolina 27699-1636
Location: 612 N. Salisbury St., Raleigh, NO 27604
Phone: 919-807-64641 FAX: 919-807-6496
Internet htto://oortal.ncdenr.orglweb/wa
An Equal Opportunity I Affirmative Action Employer
Please submit the necessary documentation to the following address:
Division of Water Resources
— Water Quality Non -Discharge Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1636
Thank you in advance for your cooperation and timely response. If you have any questions regarding
renewal of your permit, please contact our permitting staff by phone at (919) 807-6464.
Sincerely,
Jon Risgaard, Supervisor
Division of Water Resources
ee: A Its evllleeTR gio"i al Office, ater Quality Non -Discharge Permitting Unit
Permit Application File 0002431
- 4
Compliance Inspection Report
Permit: WQ0002431 Effective: 05/30/06 Expiration: 04/30/15 Owner: Huffman Finishing Inc
SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S
County: Caldwell PO Box 170
Region: Asheville
Granite Falls NC 286300170
Contact Person: A W Huffman Title: Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second slop light after crossing the Catawba River.
System Classifications:
Primary ORC: Jared Allen Hepler Certification: 993110 Phone: 336-399-8072
Secondary ORC(s):
On -Site Representative(s):
On -site representative M Shuford Wise Phone:
Related Permits:
Inspection DateQ / Exit Time:nrY
Primary Inspector: Beverly Price Phone: 828-296-4500
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: )0 Compliant ❑ Not Compliant
Question Areas:
0 Miscellaneous Questions 0 Record Keeping
(See attachment summary)
aot �� ,�o�rr� e��II �f�d fs,
tncQd owS Vtav� a �`otv2 c� i CS`�du
w2 q .
Page: 1
Permit: WQ0002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Record Keeping
Is GW monitoring being conducted, if required?
Are GW samples from all MWs sampled for all required
Are there any GW quality violations?
Is GW-59A certification form completed for facility?
Is a copy of current permit on -site? /
Are current metals and nutrient analysis availabil e?
Are nutrient and metal loading calculatinmost limiting parameters?
a. TCLP analysis?
b. SSFA (Standard Soil Fe ility Analysis)?
Are PAN balances being maintajried?
Are PAN balances within permit limits?
Has land application equipment been calibrated?
i
Are there pH records for alkaline stabilization?
Are there pH record for the land application site?
Are nutrient/crop rQmoval practices in place?
Do lab sheets support data reported on Residual Analysis Summary?
Are hauling records available?
Are hauling records maintained and up-to-date?
# Has permittee been free of public complaints in last 12 months?
Has application occurred during Seasonal Restriction window?
Yes No NA NE
❑ ❑ Cl Cl
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❑ Cl Cl ❑
❑ ❑ ❑ ❑
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Cl ❑ Cl ❑
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Page: 2
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i
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Resources
Water Quality Programs
Pat McCrory Thomas A. Reeder John E. Skvarla, III
Governor Director Secretary
A. W. Huffman, Owner
Huffman Finishing, Inc.
Post Office Box 170
Granite Falls, NC 28630
September 6, 2013
SUBJECT: August 21, 2013
Compliance Evaluation Inspection
Huffman Finishing Co-WWTP
Land Application of Residual Solids
Permit No: WQ0002431
Caldwell County
Dear Mr.Huffman:
Enclosed please find a copy of the Compliance Evaluation Inspection Form from
the inspection conducted on August 21, 2013. The facility was found to be in
Compliance with permit WQ0002431.
Please refer to the enclosed inspection report for additional observations and
comments. The assistance of Mr. Shuford Wise was greatly appreciated during the
inspection. If you or your staff has any questions, please call me at (828) 296-4685.
Sincerely,
Beverly rice
Environmental Specialist
Enclosure
cc: Shuford Wise, ORC
APS Central Files
. A- P—S,AshevilIe ailes3ww
AQUIFER PROTECTION SECTION
North Carolina Division of Water Resources —Asheville Regional Office
2090 U.S. Highway 70, Swannanoa, N.C. 28778
Phone (828) 296A500
FAX (828) 299-7043
Internet: h2o.enr.state.nc.us
An Equal Opportunity/AHinnative Action Employer
Permit: WO0002431
SOC:
County: Caldwell
Region: Asheville
Compliance Inspection Report
Effective: 05/30/06 Expiration: 04/30/15 Owner: Huffman Finishing Inc
Effective: Expiration:
Contact Person: A W Huffman
Title: Manager/Owner
Facility: Huffman Finishing Co-WWTP/A S
PO Box 170
Granite Falls NC 286300170
Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
System Classifications: LAB
Primary ORC: Jared Allen Hepler Certification: 993110 Phone: 336-399-8072
Secondary ORC(s):
Robert T Branch Certification: 15676 Phone: 336-510-0340
On -Site Representative(s):
24 hour contact name M Shuford Wise Phone:
On -site representative M Shuford Wise Phone: 828-396-7111
Related Permits:
Inspection Date: 08/2112013 Entry Time: 12:40 PM Exit Time: 12:55 PM
Primary Inspector: Beverly Price Phone: 828-296-4500
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: ■ Compliant IJ Not Compliant
Question Areas:
Miscellaneous Questions
(See attachment summary)
Page: 1
Permit: W00002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: 08/21/2013 Inspection Type: Compliance Evaluation - Reason for Visit: Routine
Inspection Summary:
No land application occurred in 2012 and none is expected in 2013. Reduced flows at the facility have allowed the ORC
to hold the solids in the WWTP.
Page: 2
NC®ENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Pat McCrory Thomas A. Reeder John E. Skvarla, III
Governor Acting Director Secretary
June 18, 2013
Lee T. Huffman, Manager/Owner
Huffman Finishing Company
Post Office Box 170
Granite Falls. NC 28630
Subject: 2012 Annual Residuals Report
Land Application of Residual Solids
Permit No.WQ0002431
Dear Mr. Huffman:
The Asheville Regional Office has received a copy of your 2012 Annual Report. We
have completed a preliminary review of the Report. You will be contacted if any
additional information is needed.
Thank -you for your submittal.
Sincerely,
%%G✓,z� �wcA.
Beverly Price
Environmental Specialist
AQUIFER PROTECTION SECTION
North Carolina Division of Water Quality —Asheville Regional Office
2090 U.S. Highway 70, Swannanoa, N.C. 28778
Phone (828) 296-4500
FAX (828)299-7043
Internet: h2o.enr.state.nc.us
An Equal Opportunity/Affirmative Action Employer
MA
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman
Governor Director Secretary
Aquifer Protection Section
July 31, 2012
Mr. Lee Huffman, Manager
Huffman Finishing
P.O. Box 170
Granite Falls, NC 28630
Subject: Changes to groundwater monitoring requirements
Huffman Finishing WWTP
Caldwell County
Dear Mr. Huffman,
Your current NPDES permit (NC0025135) requires triannual monitoring at two
groundwater monitoring wells for the following parameters: chemical oxygen demand (COD),
metals, nutrients, sulfate, total dissolved solids (TDS), total organic carbon (TOC) and volatile
organic compounds (annually). The purpose of these monitoring requirements is to determine
if your wastewater treatment plant is in compliance with current groundwater standards. It is
important to note that water quality monitoring has been continuous since February 1992.
A review of the historical data does not indicate any confirmed violations other than pH
which appears to be attributed to natural background conditions. Therefore, it is recommended
that the groundwater monitoring requirements associated with your current NPDES permit be
rescinded with the stipulation that the two monitoring wells be properly abandoned according
to the North Carolina Administrative Code 15A 2C Section 0.100. A separate copy of the well
abandonment form (GW-30) should be sent to the Aquifer Protection Section's Asheville
Regional Office at the address listed below.
AQUIFER PROTECTION SECTION —Asheville Reglonal Office (ARO)
2090 U.S. 70 Highway, Swannanoa, NC 28778-8211
Phone: 828-296A5001 FAX: 828-299-7043
Internet www.nc terauality.org
An Equal OpportunitylAffrmalive Adlion Employer
NorthCarolina
Naturalltf
The Division apprc�,.,es your diligence in protecting thf iter resources of North
Carolina. Please do not hesitate to call if you have any additional questions or concerns. I can be
reached at (828) 296-4500 or brett.laverty@ncdenr.gov.
Sincerely,
Brett Laverty
Hydrogeologist
Aquifer Protection Section
Asheville regional Office
Cc: Serge! Chernikov -North Carolina Division of Water Quality Surface Water Section Complex Permitting Unit
A
'� ' •l/'�
,r^. r
C/ El II I
J
l
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P. E.
Dee Freeman
Governor Director
Secretary,
April 16, 2012
i
I
Lee T. Huffman, Manager/Owner
Huffman Finishing, Inc.
Post Office Box 170
Granite Falls, NC 28630
SUBJECT: April 3, 2012
Compliance Evaluation Inspection
Huffman Finishing Co.
Land Application of Residual Solids (Non 503)
Permit No: WQ0002431
Caldwell County
Dear Mr.Huffman:
Enclosed please find a copy of the Compliance Evaluation Inspection Form from the
inspection that I conducted on April 3, 2012. The facility was found to be in Compliance with
permit WQ0002431.
Please refer to the enclosed inspection report for additional observations and comments.
The assistance of Mr. Shuford Wise was greatly appreciated during the inspection. If you or
your staff have any questions, please call me at (828) 296-4685.
Sincerely,
Beverly Prl e
Environmental
Enclosure
cc: Caldwell County Health Department
APS Central Files
rARSz-Ash-6vil Il�PMfd.sI
AQUIFER PROTECTION SECTION —Asheville Regional Offoe (ARO)
2090 U.S. 70 Highway, Swannanoa, NC 2877H211
Phone: 828-29645001 FAX: 828-299-7043
Internet www.ncwatemualilv.om
Specialist
�orthCarolina
An Equal Opportunity Affirmative Action Employer
C 0J
Permit: W00002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: 04/03/2012 Inspection Type: Compliance E4uation Reason for Visit: Routine
Inspection Summary:
There was no application of residuals in 2011 and none anticipated in 2012. The WWTP is running at 10% of the
permitted capacity.
Page: 2
Water Pollution Control System Operator Designation
WPCSOCC
Permittee Owner/Officer Name:
Mailing Address:
NCAC 15A 8G .0201
Lee T. Huffman
City: Granite Fars State: N - C - Zip: 2 8 63 0
Email address:
Signature: _6K1ti l "f
.....................................
1+
Phone #:
3>
to
m
�
CD
t�
o'
m
n
Date: nF/2a/2n11
...........................................
Facility Name: Huffman Finishing Company Permit #:W00002431
! SUBMIT A SEPARATE FORM FOR EACH TYPE OF SYSTEM!
Facility Type & Grade:
Grade Grade'
Biological WWTP Surface Irrigation N/A
Physical/Chemical Land Application N/A
Collection System
Operator in Responsible Charge (ORC)
Print Full Name: 7� C\Cep. A 1 � er) 14tq k r
Certificate (Type _/ Grade / Number: LL A 9531 � C'� Work Phone #:
Signature: xi l5 P1 �i�lXll^{'�OK % Date:
"1 certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and
regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions
by the Water Pollution Control System Operators Certification Commission."
....................... e......................
Back -Up Operator in Responsible
Print Full Name: 1-)G
('� I
ORC)
Certificate Type! /C/r/rr de/Nu LA 15�+ 16 Work Phone #: (3'3�'1 5 / D - 8'3 LAD
Signature: /V/ / Date:
"1 certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted.I understand and will abide by the rules.
and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary
Actions by the Water Pollution Control System Operators Certification Commission."
................................................................................................................................................
Mail or Fax to: WPCSOCC
1618 Mail Service Center
Raleigh, NC 27699-1618
Fax: 919/733-1338
(See next page for designation of additional back-up operators. Designation of more than one back-up operator is optional.)
Revised 1-2010
r
NR NCDE
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
June 16, 2011
Lee T. Huffman
Huffman Finishing, Inc.
Post Office Box 170
Granite Falls, NC 28630-0170
REP C11C
Ul
Natural Resources
SUBJECT: June 3, 2011
Compliance Evaluation Inspection
Huffman Finishing Inc.
Dee Freeman
Secretary
Land Application of Residual Solids (Non 503)
Permit No: WQ0002431
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Evaluation Inspection form from the
inspection conducted on June 3, 2011. The facility was found to be in Compliance with permit
WQ0002431.
Mr. Shuford Wise, WWTP Operator In Responsible Charge (ORC), indicated that you
would be changing contract operators for future land application events. Please submit a new
ORC/Backup ORC Designation Form indicating the change in operators. I have enclosed an
ORC Designation Form for your convenience.
Please refer to the enclosed inspection report for additional observations and comments.
The assistance of Mr. Shuford Wise was greatly appreciated. If you or your staff has any
questions, please call me at (828) 296-4685.
Sincerely,
Beverly rice
Environmental Specialist
Enclosure
cc: Shuford Wise, WWTP ORC, Town of Granite Falls
APS Central Files
s ev'�"illVFP4e a
AQUIFER PROTECTION SECTION —Asheville Regional Office (ARO)
2090 U.S. 70 Highway, Swannanoa, NC 28778-8211
Phone: 828-29645001 FAX: 828-299-7043
Customer Service: 1-877-623-6748 One
Internet www.ncwaterguality.org Nof[t�hCCarolina
An Equal opportunity 1 Affirmative Acton Employer N--t m [/"i/,
Compliance Inspection Report
Permit: WQ0002431 Effective: 05/30/06 Expiration: 04/30/15 Owner. Huffman Finishing Inc
SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/AS
County: Caldwell PO Box 170
Region: Asheville
Granite Falls NC 286300170
Contact Person: A W Huffman Title: Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
System Classifications: LA,
Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 335-813-8063
Secondary ORC(s):
On -Site Representative(s):
24 hour contact name
On -site representative
Related Permits:
Inspection Date: 06/03/2011
Primary Inspector: Beverly Price
Secondary Inspector(s):
M Shuford Wise
M Shuford Wise
Entry Time: 11:30 AM Exit Time: 11:45 AM
Phone: 828-396-7111
Phone: 828-396-7111
Phone: 828-296-4500
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: ■ Compliant Cl Not Compliant
Question Areas:
E Miscellaneous Questions
(See attachment summary)
Page: 1
permit: W00002431 Owner- Facility: Huffman Finishing Inc
Inspection Date: 06/03/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
There was no land application of residuals in 2010 and none anticipated for 2011 due to a reduction in Flow at this facility
per Shuford Wise, facility representative.
Please submit an ORC/Backup ORC Designation Form if the contract applicator has changed.
Page: 2
Water Pollution Control System Operator Designation Form
WPCSOCC
NCAC 15A 8G .0201
Permittee Owner/Officer Name:
Mailing Address:
City: State: Zip: Phone #: ( 1
Email address:
Signature: Date:
...............................................................................................................................................
Facility Name: Permit #:
! SUBMIT A SEPARATE FORM FOR EACH TYPE OF SYSTEM!
Facility Type & Grade:
Grade Grade
Biological WWTP Surface Irrigation N/A
Physical/Chemical Land Application N/A
Collection System
.............................................................................................................................................
Operator in Responsible Charge (ORC)
Print Full Name:
Certificate Type / Grade / Number:
Signature:
Work Phone #:
Date:
"I certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and
regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions
by the Water Pollution Control System Operators Certification Commission."
...............................................................................................................................................
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name:
Certificate Type / Grade / Number: Work Phone
Signature: Date:
"I certify that I agreeto my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules
and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can.result in Disciplinary
Actions by the Water Pollution Control System Operators Certification Commission."
Mail or Fax to: WPCSOCC
1618 Mail Service Center
Raleigh, NC 27699-1618
Fax:919/733-1338
See next page for designation of additional back-up operators. Designation of more than one back-up operator is optional.)
(/
t P g g P P 4n P P
Revised 1-2010
Additional Back-up ORC designations
Facility Name:
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name:
Certificate Type / Grade / Number:
Signature:
Permit #:
Work Phone #:
"I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules
and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G,.0205 and failing to do so can result in Disciplinary
Actions by the Water Pollution Control System Operators Certification Commission."
...............................................................................................................................................
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name:
Certificate Type / Grade / Number:
Signature:
Work Phone #:
"I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules
and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary
Actions by the Water Pollution Control System Operators Certification Commission."
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name:
Certificate Type / Grade / Number:
Signature:
Work Phone #:
"I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules
and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary
Actions by the Water Pollution Control System Operators Certification Cormnission.
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name:
Certificate Type / Grade / Number:
Signature:
Work Phone #: ( 1
Date:
"I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules
and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary
Actions by the Water Pollution Control System Operators Certification Commission."
Revised 1-2010
Compliance Inspection Report
Permit: WO0002431 Effective: 05/30/06 Expiration: 04/30/15 Owner: Huffman Finishing Inc
SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S
County: Caldwell PO Box 170
Region: Asheville
Granite Falls NC 286300170
Contact Person: A W Huffman Tilde: Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
24 hour contact name M Shuford Wise Phone:
On -site representative u or ise Phone:
Related Permits:
Inspection Date: Entry Time: Exit Time:
Primary Inspector: Beverly Price Phone: 828-296-4500
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Land Application of Residual Solids (503)
FacilityStatus: OCompliant ❑ Not Compliant
Question Areas:
Miscellaneous Questions
(See attachment summary)
N 0 Lo, d Ap�,l. V^ apt® a Ido
ire 4 O RC. d °s�•, 4-� o N
, _4.r_�pake a� f
Page: 1
Permit: WO0002431 Owner - Facility: Huffman Finishing Inc
Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit Routine
Inspection Summary:
Page: 2
oad
r...�w Bio-green Services, Inc.
Advance NC 27006
Y ka5 ■
h
Telephone (336) 81348M
Fa t3 ) 998 17
www.BioGreenSvo.com
North Carolina Department of Environmental and Natural Resources
Division of Water Quality ��
Non -Discharge Permitting Unit
ED
1617 Mail Service Center
Raleigh, NC 27699-1617 0 2010
sagional Office
Subject: Bio-Green Response
Notice of Violation
Huffinan Finishing Company
Nov-2010-PC-0625
Permit No. WQ0002431
Dear Beverly Price,
In doing research on the requested RCI reports we have found the following
information. We spoke with A& L labs who has mostly done our testing in the past. They
are aware that all NC companies have to have the RCI included so therefore they always
sent it to us and we never needed to check the request for the RCI. We then contacted
ESC, our new Lab to see if they alsolnew to do the RCI and if they didn't just send . us
the report. They said they do not automatically include the RCI with the TCLP. They do
not still have the sample as they only keep them about two months so they cannot
perform the RCI. Since 2004 we have never had a problem with this. We will be sending
a letter to ESC labs to let them know that anytime Bio-Green requests a TCLP we must
have the RCI included also. We will follow up with next years Chain of Custody to make
sure the RCI is marked for testing.
We apologize for any delay or inconvenience to you. Thank you for informing us of this
situation and be assured that it will not be a problem in the firture.
Sincerely,
Ray Gambill,
ORC Bio-Green Services, Inc.
cc: M. Shuford Wise
Town of Granite Falls
Enclosures:
TTS
`flug 26
2010 1:17PM HI ;REEM
33F--87205
P.1
�' •t a d q + l # ate n a'i �lgm=a n' . &
'44
RIo-Green Services, Inc.
383 Potts Road
Advance, NC 27006
336-998-7205
RECEgQ90
PIA 2 ) 9,^.'n
Send to;
NCDENR
From:
Denise Harrison Asheville Regional
Attention: Beverly Price
Date: August 26,
Office Location: Asheville
Office Location: Advance, NC
Fax Number: 828-299-7043
Phone Number: 336-998-7205
Urgent
• Reply ASAP
❑ Please comment
❑ Please Review
❑ For your Information
Total pages, including cover: 3
Please find letters for Beverly Price concerning violation of Huffman Finishing Co, and
Town of Granite Falls.
IDensse Harrison
Mice
/I
nug 26 2010 1:17PM
BI- ;REEN 33f--87205 p.2
383 Potts Road
B n Services, Inc. Advance, NC 27006
North Carolina Department of Environmental and Natural Resources
Division of Water Quality
Non -Discharge Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Subject: Bio-Green Response
Notice of Violation
Huti3nan Finishing Company
Nov-2010-PC-0625
Permit No. WQ0002431
Dear Beverly Price,
Tewplmne I336} 8tsem
Fax P" 999-7205
www.ffioGreen.Smoom
RECE9VED
?M 2u 26i0
Asheville Rogional Office
In doing research on the requested RCI reports we have found the following
information. We spoke with A& L labs who has mostly done our testing in the past. They
are aware that all NC companies have to have the RCI included so therefore they always
sent it to us and we never needed to check the request for the RCI. We then contacted
ESC, our new Lab to see if they also knew to do the RCI and if they didn't just send us
the report. They said they do not automatically include the RCI with the TCLP. They do
not still have the sample as they only keep them about two months so they cannot
perform the RCI. Since 2004 we have never had a problem with this. We will be sending
a letter to ESC labs to let them know that anytime Bio-Green requests a TCLP we must
have the RCI included also. We will follow up with next years Chain of Custody to make
sure the RCI is marked for testing.
We apologize for any delay or inconvenience to you. Thank you for informing us of this
situation and be assured that it will not be a problem in the future.
Sincerely,
Ray Gambill,
ORC Bio-Green Services, Inc.
cc: M. Shuford Wise
Town of Granite Falls
Enclosures:
TTS
383 Potts Road
Bio-green Services, Inc. Advance, Nc 27006
Telephone (335) 813.8063
Fax (338) SW7205
www2loGreenSro.com
North Carolina Department of Environmental and Natural Resources
Division of Water Quality
Non -Discharge Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Subject: Bio-Green Response
Notice of Violation
Nov-2010-PC-0625
Permit No. WQ0002431
Dear Mr. Davidson,
!JL 0 6 20
Asheville Regional 01fic6
Please find attached requested information not included in 2009 annual report.
TCLP was omitted due to using a new vendor. This vendor had a slow process but the
test was performed during the correct time frame for the permit. Other forms have been
corrected and submitted. All corrective actions have been completed and are included
with this packet.
Please accept our apologies fro any inconvenience this may have caused.
Sincerely,
Ray ambill, ORC Bio-Green Services, Inc..
cc: M. Shufprd Wise
Town of Granite Falls
Enclosures:
tts
Company Name/Addr.
Bio-Green Services, Inc.
383 Potts Road
Advent, NC 27006
Alternate Shot,
AnavaislComamerlPmservauve
""•-'•
Chain of Custody
A207 Page_of
prep by.
ENVIRONMENTAL
Sdenee Carp
12065 Lebanon Road
ML Juliet TN 37122
Phone (615)758.5858
Phone (800)767-5859
FAX (615)75M859
a
FV-
ti
v
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Pried Desalpum G c 'x`t / o/lS 4.wT
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�ar `G ;,
SaKatllilylp
6 g /
P.nl
CoCode (lab use ow
Templatm Prelogh
SNppedYU: Raleigh Service Center
caa.aw upnave):
P-W.N.N Y
Ruah7 (Lab MUST be Notified)
Same Day ...... 100%
_Neat Day .....100%
Twa Day ......... 50%
Dw Rewbs Needed
No
m
Ema07 No Yes
FAX? _No_Yes
Sam eID
G /6/
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oo
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Remade::
pH Te{0p
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NLF:
*ESC
REPORT OF ANALYSIS
Denise Harrison
Bio-Green Services, Inc.
383 Potts Road
Advent, NC 27006
12065 Lebanon Rd.
Mt. Juliet, IN 31122
1615) 756-5858
1-'00-7671
859
Fax 16151 756-5859
Tax I.D. 62-0014289
Est. 1970
January 27,2010
ESC Sample @ : L436608-02
Date Received December 15,
2009
Description Granite Falls
WWTP
Site
ID
1618 2431
Sample ID H 2431 2 FT
Project
1 / 2
Collected By Ray Gambill
Collection Date 12/10/09 16:45
Parameter
Result
Det. Limit
Units
Limit
Method
Date/Time By Dil
TCLP Extraction
-
1311
12/17/09
0917 AJN 1
Mercury
BDL
0.0010
mg/1
0.20
7470A
12/18/09
0947 ARF
Arsenic
BDL
0.050
mg/l
5.0
6010E
12/17/09
2216 JBC 1
Barium
BDL
6 .15
mg/1
100
6010E
12/17/09
2216 JBC 1
Cadmium
BDL
0.050
mg/l
1.0
60105
12/17/09
2216 JBC 1
Chromium
BDL
0.050
mg/l
5.0
60105
12/17/09
2216 JBC 1
Lead
BDL
0.050
mg/1
5.0
6010B
12/17/09
2216 JBC 1
Selenium
BDL
0.050
mg/l
1.0
6010E
12/17/09
2216 JBC 1
Silver
BDL
0.050
m9/1
5.0
60105
12/17/09
2216 JBC 1
TCLP ZHE Extraction
-
1311
12/17/09
0840 LJN 1
TCLP Volatiles
Benzene
BDL
0.050
mg/l
0.50
8260B
12/19/09
1055 DP 1
Carbon tetrachloride
BDL
0.050
mg/1
0.50
8260B
12/19/09
1855 DP 1
Chlorobenzene
BDL
0.050
mg/l
100
0260B
12/19/09
1855 DP 1
Chloroform
BDL
025
mg/l
6.0
82608
12/19/09
1855 DP 1
1,2-Dichloroethane
BDL
0.650
mg/1
0.50
8260E
12/19/09
1855 DP 1
1,1-Dichloroethene
BDL
0.050
mg/1
0.70
8260B
12/19/09
1855 DP 1
2-Butanone IMEN)
SUL
0.50
mg/1
200
8260B
12/19/09
1855 DP 1
Tetrachloroethene
BDL
0.050
mg/1
0.70
8260B
12/19/09
1855 OP 1
Trichloroethene
BDL
0.050
mg/1
0.50
8260E
12/19/09
1855 DP 1
Vinyl chloride
BDL
0.050
mg/l
0.20
8260B
12/19/09
1855 DP 1
Surrogate Recovery
Toluene-d8
102.
% Rec.
114.
8260E
12/19/09
1855 OP 1
Dibromofluorcmethane
101.
4 Rec.
125.
8260E
12/19/09
1855 DP 1
a,a,a-Trifluorotoluene
106.
B Rec.
114.
8260B
12/19/09
1855 DP 1
4-Bromofluorobenzene
106.
H Rec.
120.
8260E
12/19/09
1855 DP 1
TCLP Pesticides
Chlordane
BDL
0.0050
mg/l
0.030
8001A
12/21/09
0528 ADF 1
Endrin
BDL
0.0050
mg/1
0.020
8081A
12/21/09
D528 ADF 1
Heptachlor
BDL
0.0050
mg/l
0.0080
8081A
12/21/09
0528 ADF 1
Lindane
BDL
0.0050
m7/1
0.40
8081A
12/21/09
0528 ADF 1
Methoxychlor
BDL
0.0050
mg/1
10.
8081A
12/21/09
0528 ADF 1
Toxaphene
BDL
0.010
mg/l
0.50
8081A
12/21/09
D528 ADF 1
Decachlorobiphenyl
52.5
8 Rec.
123.
9081A
12/21/09
0528 ADF 1
Tetrachloro-m-xylene
52.9
8 Rec.
114.
8081A
12/21/09
0528 ADF 1
TCLP Herbicides
2,4,5-TP (Silvex)
BDL
0.0020
mg/1
1.0
8151A
12/22/09
1305 C55 1
Page 4 of 5
v&A -F-4 C
ESC
L•A�9 9•C�I•E�N•C•E•9
REPORT OF ANALYSIS
Denise Harrison
Bio-Green Services, Inc.
383 Potts Road
Advent, NC 27006
12065 Lebanon Rd.
Mt. Juliet, TN 37122
(615) 758-5658
1-800-767-5859
Fax (6151 756-5859
Tax I.D. 62-0824289
Est. 1970
January 27,2010
ESC Sample 0 : L436608-02
Data Received December 15, 2009
Description Granite Falls HWTP
Site
ID
1618 2431
Sample ID H 2431 2 FT
Project
1 / 2
Collected By Ray Gambill
Collection Date 12/10/09 16:45
Result
D t Limit
Units
Limit
method
Date/Time
By Dil
P t
BDL
0.0020
mg/1
10.
8151A
12/22/09
1305
CBB 1
2 4-D
Surrogate Recovery
8 N.C.
8151A
12/22/09
1305
CBB 11�-
2,4-Dichlorophenyl Acetic Acid
96.7
TCLP Semi -Volatile.
0.10
mg/1
7.5
8270C
12/18/09
1550
LSB 1
1,4-Dichlorobenzene
BDL
0.10
mg/1
0.13
8270C
12/18/09
1550
LSB 1
2,4-Dinitratoluene
gDL
0.10
mg/1
0.13
8270C
12/18/09
1550
LSB 1
Hexachlorobenzene
BDL
0.10
8270C
12/18/09
1550
LSB 1
Nexachlozo-1,3-butatliene
BDL
0.10
Mg/1
3.00
8270C
12/18/09
1550
LSB 1
Hexachloroethane
BDL
0.10
mg/1
2.0
8270C
12/18/09
1550
LSB 1
Nitrobenzene
BDL
BDL
0.30
mg/1
5.0
8270C
12/18/09
1550
LSB 1
Pyridine
0. 18
0.30
mg/1
400
8270C
12/18/09
1550
LSB 1
364-Methyl Phenol
BDL
0.10
mg/1
200
8270C
12/18/09
1550
LSB 1
2-Methylphenol
BDL
0.10
mg/1
I00
8270C
12/18/09
1550
LSB 1
Pentachlorophenol
BDL
0.10
m9/1
400
8270C
12/18/09
1550
LSB 1
2, 4,4, 6-Trichlorophenol 5-Trichlorophenol
2,
BDL
0.10
mg/1
2.0
8270C
12/18/09
1550
LSB 1
Surrogate Recovery
33.3
8 Rec.
87.0
8270C
12/18/09
1550
LSB 1
2-Fluorophenol
29.8
8 Rec.
67.0
8270C
12/18/09
1550
LSB 1
Phenol-d5
59.9
9 Rec.
120.
8270C
12/18/09
1550
LSB 1
Nitrobenzene-d5
83.2
8 Rec.
122.
8270C
12/10/09
1550
LSB 1
2-Fluorobiphenyl
303.
9 Rec.
148.
8270C
12/38/09
1550
LSB i
2,4, 6..Tc ibromop�henol
101.
8 Rec.
149.
8270C
12/18/09
1550
LSB 1
BDL - Below Detection Limit
Det. Limit - Estimated Quantitation Limit (EQL)
Limit - Maximum Contaminant Level as established by the US EPA
Note:
The reported analytical re. ults relate only to the samplhoutbmittthewritten approval from BBC.
This report shall not be reproduced, except in full,
witReported: 12/22/09 18:03 Revised: 01/27/10 16:51
Page 5 of 5
Dosage Rate Evaluation Report
Product Type: Huffman mills class B
2009
Sample Da 7/1/2009
Usage Froi 1/1/2009
12/31/2009
Parameter
PPM (mg/kg)
Lbs/DryTon
pan Iniected
PAN Surface
28260
56.52
TKN
89400 0.002
178.8
Ammonia Nitrogen (Am)
7200
14.4
Nitrate Nitrogen (Nin)
0
0
Organic Nitrogen (Om)
82200
42.2
Total Phosphorus (P)
4500
9
Total Phosphate (P205)
0
0
Estimated Avail. P205
0
0
Total Potassium (K)
1600
3.2
Total Potash (K20)
0
0
Arsenic (As)
5.7
0.0114
Cadmium (Cd)
0
0
Chromium (Cr)
4290
8.58
Copper(Cu)
484
0.968
Lead (Pb)
11
0.022
Mercury (Hg)
0.8
0.0016
Molybdenum (Mo)
0
0
Nickel (Ni)
22
0.044
Selenium (Se)
4.4
0.0088
Zinc (Zn)
416
0.832
Aluminum (AI)
2140
4.28
Calcium (Ca)
5900
11.8
Iron (Fe)
6680
86.4
Sodium (Na)
8600
2.3
Sulfur IS)
20800
9.88
Magnesium (Mg)
2900
5.8
Manganese (Mn)
240
0.12
0
Percent Sc 3.6
PH Level:
7.1
ppm or mg/kg x .002 = Ibs/dry ton
Biosolids/Residuals Application State: NORTH CAROLINA
Organic Nitrogen Mineralization R
0.3
6500 tanker load= 1 55.107
ANNUAL RESIDUAL SAMPLING SUMMARY FORM
Attach this form to the corresponding Annual Report
Please note that your permit may contain additional parameters to be analyzed than those required to be summarized on this form.
Permit Number: WQ0002431
Facility Name: Huffman Finishing co.
NPDES # or
WQ#:
W WTP Name:
Residual Analvsis Data
nc0025135
Huffman
Laboratory: 1)
2)
3)
4)
5)
A&L laboratories
..
Sample
••p
1 •
-----------
Percent Solids—
■IrwAR
��
_
..,.r, uuucr pcuauy or iaw, rnat tors document was prepared under my direction or supervision in accordance with a system
designed to assure that qualified personnel properly gathered and evaluated the information submitted. I am aware that there are
significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations."
Ay
Sight oflireparer Date
nr=mp Cr,DA! Deer .cnnnm
ANNUAL PATHOGEN AND VECTOR ATTRACTION REDUCTION FORM
Facility Name: Huffman Finishing Co. Permit Number:
WWTP Name: Huffinan Finishing Co. WWTP NPDES Number:
Monitoring Period: From 1/1/2009 To 12/31/2009
W00002431
NC25135
Pathogen Reduction (40 CFR 503.32) - Please indicate level achieved and alternative performed:
Class A: Alternative 1 ❑
Alternative 2 ❑ Alternative 3 ❑
Alternative 4 ]
Alternative 5 ❑
Alternative 6 ❑
If applicable to alternative performed (Class A only) indicate "Process to Further Reduce Pathogens":
Compost 01 Heat Drying ❑ Heat Treatment ❑
Thermophilic ❑
Beta Ray 0 Gamma Ray ❑ Pasteurization ❑
Class B: Alternative 1 E4 Alternative 2 ❑
Alternative 3 ❑
If applicable to alternative performed (Class B only) indicate "Process to Significantly Reduce Pathogens":
Lime Stabilization ❑
Air Drying❑
Composting ❑ jAerobic Digestion ❑
A❑naerobic Digestion
If applicable to alternative performed (Class A or Class B) complete the following monitoring data:
Parameter
Allowable Level
in Sludge
PathogenDensity
y
Number o
Excee-
I
Frequency
ofAnalysi
Sample
Type
Analytical
Tech-niqu
Minimun
Geo. Mean
MaximuniUnits
Fecal Colifonn
2 x 10 to the 6th
power MPN per
gram of total
solids or 2 x 10 to
the 6th power
CFU per gram of
1000 mpn per
gram of total solid
(dry weight)
9000
19498
36000
1001-n1
0
1
grab
lag
Salmonella bacteria
(in lieu of fecal
Conform) I
3 MPN per 4
grams total solid
(dry weight)
vector Attraction KeductiOn (40 CN'lt 5U3.33) - Please indicate option performed:
Option 1 ❑ Option 2 ❑ Option 3 ❑ I Option 4 ❑ 1 Option 5 ❑
Option 6 Li Option 7 ❑ Option 8 ❑ loption 9 ❑ loption 10 ❑
No vector attraction reduction options were performed
CERTIFICATION STATEMENT (please check the appropriate statement)
❑ "I certify, under penalty of law, that the pathogen requirements in 40 CFR 503.32 and the vector
attraction reduction requirement in 40 CFR 503.33 have been met."
"I certify, under penalty of law, that the pathogen requirements in 40 CFR 503.32 and the vector
attraction reduction requirement in 40 CFR 503.33 have not been met." (Please note if you check
this statement attach an explanation why you have not met one or both of the requirements.)
"This determination has been made under my direction and supervision in accordance with the
system designed to ensure that qualified personnel properly gather and evaluate the information
used to determine that the pathogen and vector attraction reduction requirements have been met. I
am aware that there are significant penalties for false certification including fine and imprisonment."
Gambill VP
Preparer Name and Title (type or print)
67�i
Sigt re of Preparer Date
Bio-Green Svc, Inc
Land Applier Name and Title (if applicable)(type or print)
Signature of Land Applier (if applicable) Date
DENR FORM RF (5/2003)
W TER TECH LABORATORIES,INC
5 Pinewood plaza P.O. Box 1056 Granite Falls, N.C. 28630
(828) 3964444
CHAIN OF CUSTODY
I CLIENT: Hul(mJjNC0025135
Finishing Company PHONE: (828) 396-1741
Wasteer Treatment Plant TYPE SAMPLE: Wastewater
P.O. B170 NO.LOCATIONS: 1
Granitails, N.C. 28630 SAMPLER NAME: S. Wise
NPDES
Sample Location
Facility Name
,I Sample Collection
i iate Time Temp
°C
Sample Type
Grab/Composite
Containers•
No. Plastid
Glass
Fivafysis'
Required
Digester Sludge
I
v
Grab
1
P
Fecal Colifonn
Digester Sludge
o
Grab
I
P
Fecal Coliform
Digester Sludge
_
6
Grab
[
P
Fecal Colilia m
Digester Sludge
�.I e-e
Grab
[
P
Fecal Coliform
Digester Sludge
hI _
4e
Grab
P
Fecal Coliforrn
Digester Sludge
,I
o d
Grab
P
Fecal Colifonn
Digester Sludgej6�3
E3
Grab
P
Fecal Colifonn
Grab/Composite
P/G
�.I
Grab /Composite
P/G
j
Grab/Composite
P/G
Relinquished By:
ry Date:
_ o
Time:
t
Receiv By:
Dat
Time:
Relinquished BY:
LLLI
"Uate:
Time:
Received By:
Date:
Time:
Preservatiun:
[X] Cool 4°C-[BOD,TSS ] .
[X] Cool 40C- pH<2 VMS,
Total Phosphorus, Total
[ ]Cool 4°C, PH<2 w/ HNO3
[ ] None - Chloride, pH, Fluo
Other:
[X] Cool 4°C, Na2S203 - [0
[ ] Cool 4°C, pH>12 w/NaOI
[ ] Cool 4°C, pH>9 w/ NaOH
[ 1 Per Analyzing lab - Orgat
Sample Temperature at Lai
Pity, MBAS; Color AlkalinityVi,Turbidity
NO2-NO3,:TKN, Oil & Grease, TOC,[COD,JHardness,
except Cr, VI
Bacteria]
L Ascorbic acid - Cyanide
:- Sulfide
WRTER6TECH LqH/S.MC.
POST OFFICE BOX 1056 • 45PINEWOOD PLAZA DR
GRANITE FALLS. NORTH CAROLINA 28630
(828) 3964444
SAMPLE., Huffman Finishing -Digester Cot IFCTIONDATE:
6/30/2009
PERMITA' COLLECTION 77ME:
ADDRESS: RECEIVED DATE:
6/30/2009
RECEIVED TIME:
1235
REPORTED.
8/3/2009
ANALYSIS
ANALYSIS
RESULTS
UNITS
DATE
ANALYST
Fecal Coliform
01.34,600
/100mL
6I80/09
lag
Fecal Coliforr0
#2-27,000
/t00ml-
6/30109
lag
Fecal Coliform
#3-36.000
/10DmL
6130109
lag
Fecal Colifom
94-17.000
/100mL
6130109
lag
Fecal Cofiforrn
#5-14,000
/100mL
6/30109
lag
Fecal Coliform
#6-9,000
HOOmL
6/40/09
lag
Fecal Coliform
#7-16,000
/100ml-
6130109
lag
LOG ID: 0907-077 REPORTED BY: NC CERTIFIED I
fp
Tony Gragg, Lab Supervisor
Huffman Finishing Company
Post Office Box 170
Granite Falls, North Carolina 28630
June 07, 2010
Ray Gambill
Bio-Green Services
383 Potts Road
Advance, North Carolina 27006
Subject: Bio-Green Response
Notice of Violation
NOV-2010-PC-0625
Permit No. WQ0002431
Dear Mr. Gambill:
L _ i r
1 ; ! I ` IRS
IUN 10 DO
Asheville Regional Office
In reference to the violations of monitoring and reporting requirements stated in the June 01, 2010
letter from NCDENR, Aquifer Protection Section it is requested by Huffman Company that Bio-Green
Services take the necessary action and correct any and all violations of the monitoring and reporting
requirements stated in the Huffman Finishing Company Land Application Permit.
Please provide a written response to the violation notice before July 01, 2010. Please send the response
directly to NCDENR, Aquifer Protection Section along with a copy of the response to Huffman Finishing
Company.
Sin erely,
4�tti/hfl.rn�---
Lee T. Huffman V
cc: Bev Price NCDENR
T'
HV7 r Gp
ANA
AW�
NCDENR
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
June 1, 2010
CERTIFIED MAIL 7009 1680 0000 7514 7607
RETURN RECEIPT REOUESTED
RECEIPT #
Lee T. Huffman
Huffman Finishing; Inc.
Post Office Box 170
Granite Falls NC 28630
Subject: Notice of Violation
NOV-2010-PC-0625
Permit No. W00002431
CaldwellCounty
Dear Mr. Huffman,
Natural Resources
Dee Freeman
Secretary
On May 13, 2010, staff of the NC Division of Water Quality (DWQ), Aquifer Protection Section (APS),
inspected the subject wastewater treatment and disposal system. We wish to thank Mr. Shuford Wise,
ORC, who was present and assisted during then inspection.
The following items specify permit conditions related to the 2009 Annual Report that were in violation
during the time of the inspection. (Also please refer to the attached inspection report):
MONITORING AND REPORTING REQUIREMENTS
Condition 2. Requires a corrosivity, ignitability, and reactivity analysis as well as a Toxicity
Characteristics Leaching Procedure (TCLP) analysis be conducted on residuals generated by each
residuals source generating facility listed in the most recent -certified Attachment A of this permit. The
analyses shall be performed at the frequency specified in the most recently -certified Attachment A of this
permit.
The corrosivity, ignitability and reactivity analysis was not included in the 2009 Annual Report
AQUIFER PROTECTION SECTION —Asheville Regional Office (ARO)
2090 U.S. 70 Highway, Swannanoa, NC 28778-8211
Phone: 828-296.45001 FAX: 828-299-7043 One
Customer Service:1-877-623-6748 North Carolina
Internet wwwncwatemualitv.om N ffra//y
An Equal eppoctunitylA native Action Employer FL6 !bL`i
,,f
Mr. Huffman
Permit No WQ0002431
June 1, 2010
Page 2 of 2
Condition 3. Requires a Plant Available Nitrogen (PAN) calculation as part of the residuals analysis.
The PAN calculation was not included in the 2009 Annual Report.
You are required to take any necessary action to correct the above violations and to provide a
written response to this Notice by July 1, 2010. Please include in your response all corrective actions
already taken and a schedule for completion of any corrective actions not addressed.
Failure to comply with conditions in a permit may result in a recommendation of enforcement action, to
the Director of the Division of Water Quality who may issue a civil penalty assessment of not more that
twenty-five thousand ($25,000) dollars against any "person" who violates or fails to act in accordance
with the terms, conditions, or requirements of a permit under authority of G.S. 143-215.6A. Please note
that each day a violation continues may be considered a separate violation, subject to additional civil
penalties.
In addition, the Annual Pathogen & Vector Attraction Reduction Form was not filled out correctly.
Based on the data submitted, Alternative 1 should have been selected to show pathogen reduction
verification rather than aerobic digestion. The geometric mean calculation was not calculated properly.
The analytical method should be indicated on the form. Please re -calculate and re -submit the Form. The
results on the Residuals Sampling Form do not match the lab data sheets. Please review and re -submit
the Form.
If you have any questions concerning this Notice, please contact Beverly Price at 828-296-4500
G. Landon Davidson, L.G.
Aquifer Protection Supervisor
attachments:
cc: Ray Gambill, Land Application ORC, Biogreen Services, Inc.
Shuford Wise, W WTP ORC, Town of Granite Falls
Caldwell County Environmental Health Department
ARO-APS Files
Aquifer Protection Section Central Files
1r)
Compliance Inspection Report
Permit: WQ0002431 Effective: 05/30/06 Expiration: 04/30/14 Owner: Huffman Finishing Inc
_ SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S
County: Caldwell PO Box 170
Region: Asheville
Granite Falls NC 286300170
Contact Person: A W Huffman Title: Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
System Classifications: LAB
Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 336-813-8063
Secondary ORC(s):
On -Site Representative(s):
24 hour contact name
On -site representative
Related Permits:
Inspection Date: 05/1312010
Primary Inspector: Beverly Price
Secondary Inspector(s):
M Shuford Wise
M Shuford Wise
Entry Time: 02:00 PM Exit Time: 02:45 PM
Phone: 828-396-7111
Phone: 828-396-7111
Phone: 828-296-4500
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: ❑ Compliant ■ Not Compliant
Question Areas:
Miscellaneous Questions E Record Keeping ■ Pathogen and Vector
Attraction
(See attachment summary)
Page: 1
Permit: W00002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: 0511312010 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
The inspection included a tour of the WWTP and a review of the 2009 Annual Report.
According to Shuford Wise, WWTP ORC, they do not anticipate land application of residuals this year.
2009 Annual Report:
1) Ignitability/Corrosivity/Reactivity analysis missing from report.
2) PAN calculation missing from report. Calculate PAN and submit.
3) The Annual Pathogen & Vector Attraction Reduction Form was not filled out correctly. Based on the data submitted,
Alternative 1 should have been selected to show pathogen verification rather than Aerobic Digestion. The geometric
mean calculation was not calculated properly. The analytical method should be indicated on the form. Re -calculate and
re -submit the form.
4) The results on the Residuals Sampling Summary Form do not match the lab data sheets. Correct and re -submit.
Page: 2
'r
Permit: W00002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: 0511312010 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Type Yes No NA NE
Distribution and Marketing ❑
Land Application
■
Record Keeping
Yes
No
NA
NE
Is GW monitoring being conducted, if required?
0
El
■
❑
Are GW samples from all MWs sampled for all required parameters?
❑
D
■
Are there any GW quality violations?
❑
❑
■
Q
Is GW-59A certification form completed for facility?
❑
Cl
■
O
Is a copy of current permit on -site?
❑
❑
❑
■
Are current metals and nutrient analysis available?
■
❑
Are nutrient and metal loading calculating most limiting parameters?
■
Cl
❑
Q
a. TCLP analysis?
■
❑
❑
11
b. SSFA (Standard Soil Fertility Analysis)?
■
Cl
D
❑
Are PAN balances being maintained?
_■
❑
❑
Are PAN balances within permit limits?
■
Cl
❑
Cl
Has land application equipment been calibrated?
Q
Q
Q
■
Are there pH records for alkaline stabilization?
O
Q
■
❑
Are there pH records for the land application site?
■
Q
❑
0
Are nutrient/crop removal practices in place?
Cl
Cl
❑
■
Do lab sheets support data reported on Residual Analysis Summary?
❑
■
❑
❑
Are hauling records available?
■
❑
0
Q
Are hauling records maintained and up-to-date?
■
O
❑
# Has permittee been free of public complaints in last 12 months?
❑
❑
C3
■
Has application occurred during Seasonal Restriction window?
■
❑
Q
Comment: Ignitability/Reactivity/Corrosivity missing from 2009 Annual Report.
PAN calculation missing from 2009 Annual Report residual analysis.
Pathogen and Vector Attraction
Yes
No
NA NE
a. Fecal coliform SM 9221 E (Class A or B)
❑
❑
D
■
Class A, all test must be <1000 MPN/dry gram
Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram
■
Fecal colifonn SM 9222 D (Class B only)
■
Page: 3
Permit: WQ0002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: 05/13/2010 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram
■
b. pH records for alkaline stabilization (Class A)
❑
❑
■
❑
c. pH records for alkaline stabilization (Class B)
❑
❑
■
❑
Temperature corrected
❑
d. Salmonella (Class A, all test must be < 3MPN/4 gram day)
❑
❑
■
❑
e. Time/Temp on:
❑
❑
■
❑
Digester (MCRT)
❑
Compost
❑
Class A lime stabilization
❑
f. Volatile Solids Calculations
❑
❑
■
❑
g. Bench -top Aerobic/Anaerobic digestion results
❑
❑
■
❑
Comment:
Page: 4
Compliance Inspection Report
Permit: WQ0002431 Effective: 05/30/06 Expiration: 04/30/11 Owner: Huffman Finishing Inc
SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWiP/A S
County: Caldwell PO Box 170
Region: Asheville
Granite Falls NC 28630
Contact Person: A W Huffman Title: Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
System Classifications:
Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 336-813-8063
Secondary ORC(s):
On -Site Representative(s):
24 hour contact name
Related Permits:
Inspection Date: 06/12/2009
Primary Inspector: Beverly Price
Secondary Inspector(s):
Sherrill Ray Gambill
Entry Time: 08:00 AM Exit Time: 08:30 AM
Phone: 336-613-8063
Phone: 828-296-4500
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: ■ Compliant ❑ Not Compliant
Question Areas:
N Miscellaneous Questions
(See attachment summary) �j0 Rr?Vir\�
Page: 1
Permit: W00002431 Owner - Facility: Huffman Finishing Inc
Inspection Date: 05/12/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
The inspection consisted of a review of the 2008 Annual Report. There was no land application activity in 2008 due to mill
slow down. No land application activity anticipated for 2009.
Page: 2
Compliance Inspection Report.
Permit: WO0002431 Effective: 05/30/06 Expiration: 04/30/11 Owner: Huffman Finishing Inc
SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S
County: Caldwell PO Box 170
Region: Asheville
Granite Falls NC 28630
Contact Person: A W Huffman Title: Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
System Classifications:
Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 336-813-8063
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 11/27/2007 Entry Time: 01:00 PM Exit Time: 01:45 PM
Primary Inspector: Beverly Price Phone: 828-296-4500
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: ■ Compliant ❑ Nat Compliant
Question Areas:
E Miscellaneous Questions
(See attachment summary)
tA0 On-S-�ke-
1n5Qe�^ i 257.
(I (Z-I 107
Page: 1
Permit: WQ0002431 Owner - Facility: Huffman Finishing Inc
Inspection Date: 11127/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
THERE WAS NO ON -SITE INSPECTON FOR THIS FACILITY IN 2007. The inspection consisted of a review of the 2006
Annual Report. An Additional Information Request was submitted for the folowing: 1)Missing SAR calculation 2)Cresols
analyses were missing from the TCLP 3) Pollutant loading rate calculations required verification as two different dry ton/ac
vlaues were used.
No residuals have been applied thus far in 2007 and none are expected to be applied.
Page: 2
�pF `rIATFQ p Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
O Y ` �'v��✓/ Alan W. Klimek, P.E. Director
Division of Water Quality
AQUIFER PROTECTION FILE COPY
October 25, 2006
A. W. Huffman, Jr.
Huffman Finishing Company, Inc.
Post Office Box 170
Granite Falls, NC 28630
SUBJECT: October 24, 2006 Compliance
Evaluation Inspection
Huffman Finishing Company, Inc.
Land Application of Residual Solids (Non-503)
Permit No: WQ0002431
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection
conducted on October 24, 2006. The facility was found to be in Compliance with permit WQ0002431.
As you are aware, your permit was renewed on May 30, 2006. With the permit renewal came
additional monitoring requirements. Condition 1.7. requires that Class B pathogen requirements must
now be met. According to the data review, this condition has not been satisfied as yet. Please ensure
that data to verify pathogen reduction is collected. In addition, Permit Condition 111.5. now requires that
laboratory analyses shall be performed/gathered on the residuals as they are to be land applied.
The assistance of Mr. Shuford Wise was greatly appreciated during the inspection. Please refer
to the enclosed inspection report for additional observations and comments. If you or your staff has
any questions, please call me at 828-296-4500 Ext.4685.
Sincerely, /
Beverly Price
Environmental Specialist
Enclosure
cc: S. Ray Gambill, ORC BIO-GREEN Services, Inc. 383 Potts Road Advance, North Carolina 27006
Shuford Wise, Water Resources Director Town of Granite Falls P.O. Drawer 10 Granite Falls NC
28630
LAU Files
Pgrfer rrc�-ictzr ecf r, As'Ireuih
N�One n Cazo ina
�vaturn)t7
North Carolina Division of Water Quality— Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 2964500
Aquifer Protection Section FAX (828) 299-7043
Customer Service 1-877-623-6748
Internet h2o.enr.state.nc.us
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Past Consumer Paper
Compliance Inspection Report
Permit: W00002431 Effective: 05/30/06 Expiration: 04/30/11 Owner: Huffman Finishing Inc
SOC: Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S
County: Caldwell PO Box 170
Region: Asheville
Granite Falls NC 28630
Contact Person: A W Huffman Phone: 828-396-1741
Directions to Facility:
Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River.
Primary ORC: Sherrill Ray Gambill Certification: 985951 Phone: 336-813-8063
Secondary ORC(s):
On -Site Representative(s):
On -site representative Shuford Wise Phone: 828-396-7111
Related Permits:
Inspection Date: 10/24/2006 Entry Time: 09:45 AM Exit Time: 10:45 AM
Primary Inspector: Beverly Price Phone: 828-2964500
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: ■ Compliant ❑ Not Compliant
Question Areas:
Miscellaneous Questions N Record Keeping Treatment ■ Pathogen and Vector
Attraction
(See attachment summary)
Page: 1
Permit: W00002431 Owner - Facility: Huffman Finishing Inc
inspection Date: 10/24/2006 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
The inspection consisted of a data review for the 2006 land application event. Land application was not occurring at the
time of the inspection. No land application activities occured during 2005.
Sludge samples have been collected and submitted for metals, nutrients and TCLP. Results have not been received by
the facility as yet.
The permit which was renewed May 30, 2006 now contains monitoring requirements for pathogens. Pathogen data has
not been submitted to date. Permit Condition 111.5. states that laboratory analyses as required by Condition 111.2.,
Condition 111.3. and Condition 111.4. shall be performed/gathered on the residuals as they are to be land applied.
All monitoring data, PAN balances and metals ceiling limits and cumulative pollutant loading rates will be reviewed upon
receipt of the 2006 Annual Report.
Page: 2
Permit: W00002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: 10/24/2006 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Type Yes No NA NE
Distribution and Marketing fl
Land Application
■
Record Keeping
Yes
No
NA
NE
Is GW monitoring being conducted, if required?
❑
❑
■
❑
Are GW samples from all MWs sampled for all required parameters?
❑
❑
■
❑
Are there any GW quality violations?
❑
❑
■
❑
Is GW-59A certification form completed for facility?
❑
❑
■
❑
Is a copy of current permit on -site?
■
❑
❑
❑
Are current metals and nutrient analysis available?
❑
■
❑
❑
Are nutrient and metal loading calculating most limiting parameters?
■
❑
❑
❑
a. TCLP analysis?
■
❑
❑
Cl
b. SSFA (Standard Soil Fertility Analysis)?
■
❑
❑
❑
Are PAN balances being maintained?
■
❑
❑
❑
Are PAN balances within permit limits?
❑
❑
❑
■
Has land application equipment been calibrated?
❑
Cl
❑
■
Are there pH records for alkaline stabilization?
❑
❑
■
❑
Are there pH records for the land application site?
❑
❑
■
❑
Are nutrient/crop removal practices in place?
■
❑
❑
❑
Do lab sheets support data reported on Residual Analysis Summary?
❑
❑
❑
■
Are hauling records available?
■
❑
❑
❑
Are hauling records maintained and up-to-date?
■
❑
❑
❑
# Has permittee been free of public complaints in last 12 months?
■
❑
Cl
❑
Has application occurred during Seasonal Restriction window?
❑
❑
■
❑
Comment: 2006 nutrient & metals analysis have been conducted but results are not
yet available.
Pathogen and Vector Attraction
Yes
No
NA
NE
a. Fecal coliform SM 9221 E (Class A or B)
❑
❑
❑
■
Class A, all test must be <1000 MPN/dry gram
❑
Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram
❑
Fecal coliform SM 9222 D (Class B only)
❑
❑
❑
■
Page: 3
Permit: W00002431 Owner - Facility: Huffman Finishing Inc
Inspection Date: 10/2412006 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Geometric mean of 7 samples per monitoring period for class B<2.0'10E6 CFU/dry gram
b. pH records for alkaline stabilization (Class A)
Q
c. pH records for alkaline stabilization (Class B)
❑ ❑
M
❑
Temperature corrected
d. Salmonella (Class A, all test must be < 3MPN/4 gram day)
❑ 0
m
M
e. Timerremp on:
Digester (MCRT)
Compost
Class A lime stabilization
f. Volatile Solids Calculations
g. Bench -top Aerobic/Anaerobic digestion results
❑ ❑
m
Comment:
Yes No
NA NE
Treatment
Check all that apply
Aerobic Digestion
n
Anaerobic Digestion
_
Alkaline Pasteurization (Class A)
Alkaline Stabilization (Class B)
Compost
Drying Beds
Other
Comment:
\ Page: 4
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
May 30, 2006
MR. A.W. HUFFMAN, JR., PRESIDENT
HUFFMAN FINISHING COMPANY
POST OFFICE BOX 170
GRANITE FALLS, NORTH CAROLINA 28630
Alan W. Klimek, P.E., Director
Division of Water Quality
RECEIVED
JUN 012i006
Asheville Regional Office
Aquifer Protection !
Subject: Permit No. WQ002431
Huffman Finishing Company
Land Application of Residual Solids (Non-503)
Caldwell County
Dear Mr. Huffman:
In accordance with your application package for permit renewal and modification received on
January 24, 2004, we are forwarding herewith a modified and renewed Permit No. WQ0002431, dated
May 30, 2006, to the Huffman Finishing Company for the continued operation of the subject residuals
land application program.
9,61 S
This permit shall be effective from the date of issuance until April 30, 294-1-, shall void Permit No.
W00002431, issued on September 30, 1999, and shall be subject to the conditions and limitations as
specified therein. Please note that new conditions have been added which include pathogen requirements
(Condition I.7); timely notification prior to initial residual land application on any site (Conditions I.10 &
I.11); actions to be taken if the residuals have a high sodium concentration (Condition II.10); restrictions
on nitrogen loadings (Condition II.11); monitoring pathogens (Condition IIIA); and the sampling of
residuals prior to their application (Condition III.5). Please also make note of this permit's expiration
date and the fact that a permit renewal application is due to the Division of Water Quality (Division) no
later than six months prior to that date (i.e., see Condition VI. 7.), as the Division does not send reminders
to apply for permit renewal.
This permit approves the continued operation of the residuals land application program for
another five-year cycle. This permit is being issued to modify the program by decreasing the amount of
approved area on which residual application takes place. This is being performed as a result of revised
buffers on the existing sites and does not involve the addition or the removal of application sites. Please
note that this permit is being issued only in a new format to facilitate new permit review procedures that
have been put into place by the Division. As always, remember to take the time to review this permit
thoroughly, as some of the conditions contained therein may have been added, changed, or deleted since
the last issuance. Pay particular attention to the monitoring requirements in this permit. Failure to
establish an adequate system for collecting and maintaining the required operational information! will
result in future compliance problems.
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636
Internet: http://h2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604
An Equal Opportunity/Affirmative Action Employer- 50% Reeycled/10% Post Consumer Paper
NOOe Carolina
dvWIM7!(y
Phone (919) 733-3221 Customer Service
Fax (919) 715-0588 1-877-623-6748
Fax (919) 715-6048
Mr. A.W. Huffman, Jr.
May 30, 2006
Page 2
If any parts, requirements, and/or limitations contained in this permit are unacceptable, you have
the right to request an adjudicatory hearing upon written request within 30 days following receipt of this
permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes and filed with the Office of Administrative Hearings at 6714 Mail Service
Center, Raleigh, North Carolina 27699-6714. Unless such demands are made, this permit shall be final
and binding.
If you need any additional information concerning this matter, please contact Mr. David Goodrich
by telephone at (919) 715-6162, or via e-mail at david.goodrich@ncmail.net.
Sincerely,
55./s��_
for Alan W. Klimek, P.E.
cc: Gary D. Hartong, The Wooten Company
Caldwell County-Health-Department—
Ashevill^e.Regional-Office � Aquifer -Protection -Section
Technical Assistance and Certification Unit
APS Central Files
APS Files
LAU Residuals Program Coordinator
4
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
LAND APPLICATION OF RESIDUAL SOLIDS (503) PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Huffman Finishing Company
Caldwell County
FOR THE
continued operation of a residuals land application program for'the Huffman Finishing Company and
consisting of the land application of residuals generated by the residuals source -generating facilities listed
in the most recently -certified Attachment A to the land application sites listed in the most recently -certified
Attachment B with no discharge of wastes to surface waters, pursuant to the permit modification and
renewal application package received on June 24, 2004, and in conformity with the project plan,
specifications, and other supporting data subsequently filed and approved by the Department of
Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until April 30, 2011; shall void Permit No.
WQ0002431, issued on September 30, 1999; and shall be subject to the following specified conditions and
limitations:
I. PERFORMANCE STANDARDS
1. The residuals land application program shall be effectively maintained and operated as a non -
discharge system to prevent the discharge of any wastes resulting from the operation of this
program.
2. This permit shall become voidable if the soils of the land application sites fail to assimilate the
residuals adequately and may be rescinded unless the land application sites are maintained and
operated in a manner that will protect the assigned water quality standards of the surface
waters and groundwater. I
The issuance of this permit shall not relieve the Permittee of the responsibility for damages to
surface waters or groundwater resulting from the operation of this residuals land application
program.
4. In the event that the residuals land application program is not operated satisfactorily, including
the creation of nuisance conditions, the Permittee shall cease land applying residuals to the
site, contact the Aquifer Protection Section of the appropriate Division of Water Quality's
(Division) regional office, and take any immediate corrective actions as may be required by
the Division.
No residuals other than those generated by the residuals source -generating facilities listed in
the most recently -certified Attachment A of this permit shall be approved for land application
in accordance with this permit.
6. The pollutant concentrations in any residuals that are land applied to any land application site
shall not exceed the following Ceiling Concentrations (i.e., dry weight basis):
Parameter
Ceiling Concentration
(milligrams perkilo ram)
Arsenic
75
Cadmium
85
Copper
4,300
Lead
840
Mercury
57
Molybdenum
75
Nickel
420
Selenium
100
Zinc
7,500
When residuals are land applied under the conditions of this permit, the Class B pathogen
requirements and site restrictions in 40 CFR Part 503.32(b) shall be met. Additionally, an
evaluation shall be performed that demonstrates the residuals' ability to comply with this
requirement. Upon request, a copy of this evaluation, including all test results and
calculations, shall be submitted. Only residuals that are generated by the residuals source -
generating facilities that are identified as being exempt from this condition in the most
recently -certified Attachment A shall not be required to comply with the specified pathogen
reduction requirements.
8. Only the land application sites listed in the most recently -certified Attachment B of this permit
are approved for residuals land application.
9. This permit shall become voidable unless the agreements between the Permittee and the
landowners and lessees or operators of any land application sites listed in the most recently -
certified Attachment B of this permit not owned by the Permittee are in full force and effect.
These agreements shall be considered expired concurrent with the expiration date of the
permit and shall be renewed at the same time the permit is renewed.
10. The appropriate local governmental official (i.e., county manager, city manager, etc.) shall be
notified at least 24 hours prior to the initial residuals land application event to any new land
application site. In addition, the appropriate county manager's office shall be notified prior to
the initial residuals land application event on any new site so that they will be aware that
residuals land application activities have commenced on the site.
11. The Aquifer Protection Section of the appropriate Division's regional office shall be notified
at least 24 hours prior to the initial residuals land application event on any new land
application site. Such notification to the Regional Aquifer Protection Supervisor shall be
made during normal office hours (i.e., from 8:00 a.m. until 5:00 p.m.) between Monday and
Friday, but excluding State Holidays. A list of the Division's regional offices, their county
coverage, and their contact information may be downloaded from the web site at
http://h2o.enr.state.ne.us/ndpu/.
II. OPERATION AND MAINTENANCE REQUIREMENTS
i
1. The facilities and land application sites shall be properly maintained and operated at all times
2. Upon classification of the residuals land application program by the Water Pollution' Control
System Operators Certification Commission (WPCSOCC), the Permittee shall designate a
certified land application/residuals operator to be in responsible charge (ORC) of the program.
The operator shall hold a certificate of the type classification assigned to the program by the
WPCSOCC. The Permittee shall also designate a certified back-up operator of the appropriate
type to comply with the conditions of 15A NCAC 8G .0202.
No residuals shall be stored at any land application site,at any time, unless written approval
has first been requested and obtained from the Division.
4. A copy of this permit shall be maintained in all manned equipment at the land application sites
when residuals are being land applied during the life of this permit. A spill prevention and
control plan shall be maintained in all residuals transport and application vehicles.
5. When land applying residuals to any land application site, the following buffer zones shall be
maintained at all times:
a. 400 feet from residences or places of public assembly under separate ownership for
surface application methods; however, the buffer zone requirement may be reduced to a
minimum of 100 feet upon written consent of the owner and approval from the Aquifer
Protection Section of the appropriate Division's regional office in Attachment B of this
permit;
b. 200 feet from residences or places of public assembly under separate ownership for
subsurface application methods; however, the buffer zone requirement may be reduced to
a minimum of 100 feet upon written consent of the owner and approval from the Aquifer
Protection Section of the appropriate Division's regional office in Attachment B of this
permit;
c. 100 feet from any public or private water supply source, waters classified as SA or SB,
and any Class I or Class II impounded reservoir used as a source of drinking water for
both methods;
d. 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal
waters and any other lake or impoundment for surface application;
e. 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal
waters and any other lake or impoundment for subsurface application;
f. 50 feet from property lines for both surface and subsurface application methods;
g. 50 feet from public right of ways for both surface and subsurface application methods;
h. 10 feet from upslope interceptor drains and surface water diversions for both surface and
subsurface application methods; and
i. 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage
systems, and surface drainage ditches for both surface and subsurface application methods.
Some of the buffers specified above may not have been included in previous permits for this
residuals land application program. However, any land application sites that are listed in the
most recently -certified Attachment B of this permit, but were approved with different buffers
shall be reflagged to comply with these buffers.
6. Maximum slope for land application of residuals shall be 10 percent for surface application
methods and 18 percent for subsurface application methods.
Specific residuals land application area boundaries shall be clearly marked on each land
application site prior to and during a residuals land application event.
The metal loading rates on any land application site shall not exceed the following
Cumulative Pollutant Loading Rates (CPLRs):
Parameter
CPLR
(kilograms er hectare
CPLR
founds per acre
Arsenic
41
36
Cadmium
39
34
Copper
1,500
1,338-
Lead
300
267
Mercury
17
15
Molybdenum
n/a
n/a
Nickel
420
374
Selenium
100
89
Zinc
2,800
2,498
9. An acceptable pH shall be maintained in the soil, residuals, and lime mixture, greater than 6.0,
on all land application sites onto which residuals are land applied to ensure optimum yield for
the crops specified in Condition II. 13. The agronomist shall provide information on the pH
best suited for the specified crop and the soil type. -
10. Should any of the residuals generated by the residuals source -generating facilities listed in the
most recently -certified Attachment A of this permit contain a high salt content (i.e., high
sodium adsorption ratio (SAR) of five or higher), the exchangeable sodium percentage (ESP)
or other method as approved by the Division, using the results from the annual soils analysis
as required by this permit, shall be monitored on all of the land application sites. The local
Cooperative Extension Office, the Department of Agriculture and Consumer Services, the
Natural Resource Conservation Service, a North Carolina -licensed Soil Scientist, or other
agronomist shall review the results and make recommendations regarding soil amendments
(e.g., gypsum, etc.) or other ameliorative mechanism for maintaining the integrity of the site in
terms of suitability for land application of residuals and maintaining conditions conducive to
crop growth. The Permittee shall implement such recommendations accordingly and shall
maintain written records of each monitoring event that includes details of the sites covered
and rate of soil amendment application.
11. Prior to land applying residuals to any land application site that has previously received or is
intended to receive animal waste (e.g., poultry litter, etc.) or other source of nutrients (e.g.,
fertilizer, etc.) in the future, the Permittee shall obtain information pertaining to the volume
and analysis of the applied waste/nutrients from the landowner and/or lessee/operator of the
site. The Permittee shall be responsible for verifying the volume of residuals that may be land
applied to the site such that the plant available nitrogen (PAN) loading rate for the specified
crop (i.e., see Condition II. 13.) shall not be exceeded by all of the sources of PAN applied.
Should the maximum PAN loading rate be met or exceeded, then no additional residuals shall
be land applied to the site.
12. A suitable vegetative cover, as listed in Condition II. 13., shall be maintained on land
application sites onto which residuals are land applied in accordance with the crop
management plan outlined by the local Cooperative Extension Office, the Department of
Agriculture and Consumer Services, the Natural Resource Conservation Service, or other
agronomist and as approved by the Division.
13. Residuals and other sources of PAN shall be land applied to all land application sites at
agronomic rates in accordance with the crop management plan outlined by the local
Cooperative Extension Office, the North Carolina Department of Agriculture and Consumer
Services, the Natural Resource Conservation Service, or other agronomist. Under no
circumstances shall the following PAN loading rates land applied to any site exceed the
following for the specified crops:
PAN
PAN
Crop
(pounds per
Crop
(pounds per
acre er ear)
acre er ear
Alfalfa
200
Forest
75
(Hardwood or Softwood)
Bermuda Grass
220
Milo
100
(Hay or Pasture
Blue Grass
120
Small Grain
100
(Wheat, Barley, or Oats)
Corn
160
Sorghum or Sudex
180
(Grain)
(Pasture)
Corn
200
Sorghum or Sudex
(Silage)
(Silage)220
Cotton
70
Soybeans
200
Fescue
250
Timothy, Orchard, or
200
Rye Grasses
The Permittee shall apply for and receive a modification of this permit before land applying
residuals on any land application site that is to be established in a crop other than those listed
above. A maximum PAN loading rate for the desired crop shall be approved with the permit
modification.
If the land application sites are to be overseeded (e.g., bermuda grass in the summer andl rye
grass in the winter with BOTH crops to receive residuals), then the second crop shall receive
an application of PAN at a rate of no greater than 50 pounds per acre per year. This practice
shall be allowed as long as the second crop is to be harvested. If the second crop is'to be
planted for erosion control only and is to be tilled into the soil, then no residuals shall be land
applied to these sites because the PAN will essentially be returned to the soil.
G1
Residuals shall not be land applied at rates greater than agronomic rates, unless authorized by
the Division.
14. Animals shall not be grazed on any land application site for 30 days after any residuals land
application event. Sites that are to be used for grazing shall have fencing that will be used to
prevent access after each event.
15. Food crops, feed crops, and fiber crops that do not come in contact with the residuals shall not
be harvested for 30 days after any residuals land application event.
16. Food crops with harvested parts that touch the residual/soil mixture and are totally above the
land surface (e.g., tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14
months after any residuals land application event.
17. Food crops with harvested parts below the surface of the land (i.e., root crops such as potatoes,
carrots, radishes, etc.) shall not be harvested for 20 months after any residuals land application
event when the residuals remain on the land surface for four months or longer prior to
incorporation into the soil.
18. Food crops with harvested parts below the surface of the land shall not be harvested for 38
months after any residuals land application event when the residuals remain on the land
surface for less than four months prior to incorporation into the soil.
19. Turf shall not be harvested for one year after any residuals lan&application event
20. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying
residuals from the land application sites onto adjacent properties or into any surface waters.
21. Adequate procedures shall be provided to prevent surface runoff from carrying any land
applied or stored residuals into any surface waters.
22. Surface -applied residuals shall be plowed or disced within 24 hours after land application on
land application sites with no cover crop established.
23. For land application sites that are prone to flooding or within the 100-year flood elevation,
residuals shall be land applied only during periods of dry weather. The residuals shall be
incorporated into the soil within 24 hours after land application.
24. Residuals shall not be land applied during inclement weather or until 24 hours following a
rainfall event of 0.5-inch or greater in 24 hours. Any emergency residuals land application
measures shall first be approved in writing by the Division.
25. Residuals shall not be land applied to any land application site that is flooded, frozen, or
snow-covered.
26. Appropriate measures shall be taken to control public access to the land application sites
during active site use and for the 12-month period following the last residuals land application
event. Such controls may include the posting of signs indicating the activities being
conducted at each site.
M. MONITORING AND REPORTING REQUIREMENTS
Any monitoring (i.e., including groundwater, surface water, residuals, soil, or plant tissue
analyses) deemed necessary by the Division to ensure protection of the environment shall be
established, and an acceptable sampling and reporting schedule shall be followed.
2. Residuals generated by each residuals source -generating facility listed in the most -recently -
certified Attachment A of this permit shall be analyzed to demonstrate that they are on -
hazardous under the JLesource Conservation and Recovery Act (RCRA). A corrosivity,
vignitability, and reactivity analysis as well as a Toxicity Characteristics Leaching Procedure
(TCLP) analysis shall be conducted on residuals generated by each residuals source -
generating facility listed in the most recently -certified Attachment A of this permit. The
analyses shall be performed at the frequency specified in the most recently -certified
Attachment A of this permit, and the results shall be maintained on file by the Permittee for a
minimum of five years. If residuals generated by a particular residuals source -generating
facility are land applied at a frequency less than that which is specified in the most recently -
certified Attachment A of this permit, the analyses shall be required for each residuals land
application event. Only residuals that are generated by the residuals source -generating
facilities that are identified as being exempt from this condition in the most recently -certified
Attachment A of this permit shall not be required to comply with this monitoring requirement.
The TCLP analysis shall include the following parameters (i.e., note the regulatory level in
milligrams per liter in parentheses):
✓Arsenic (5.0) '�1,4-Dichlorobenzene (7.5) V ✓Nitrobenzene (2.0) v
✓'Barium (100.0) Vv1,2-Dichloroethane (0.5) v ✓-Pentachlorophenol (100.0)„
vvBenzene (0.5) „ ✓✓1,1-Dichloroethylene (0.7) v "'-Pyridine (5.0)
--Cadmium (1.0) ✓v2,4-Dinitrotoluene (0.13) ✓+-Selenium (1.0)
✓vCarbon tetrachloride (0.5)t�Endrin (0.02) � ✓ Silver (5.0),
V. Chlordane (0.03) V ✓vHexachlorobenzene (0.13) v v�Tetrachloroethylene (0.7),
✓vChlorobenzene (100.0) v h.Iieptachlor (and its hydroxide) (0.008),�Foxaphene (0.5) ,
✓Chloroform (6.0) ✓ ✓vHexachloro-1,3-butadiene (0.5) v,arichloroethylene (0.5)
✓,Chromium (5.0). ✓vHexachloroethane (3.0) ✓ -2,4,5-Trichlorophenol (400.0)
v ✓m-Cresol (200.0) &/,.Lead (5.0) � V-2,4,6-Trichlorophenol (2.0) v
v ✓o-Cresol (200.0) ✓vLindane (0.4) v 4✓2,4,5-TP (Silvex) (1.0) , ,
✓ ✓ p-Cresol (200.0) ✓vMercury (0.2) v ✓-Vinyl chloride (0.2) L j 0 n� �L
✓./Cresol (200.0) v-Methoxychlor (10.0) ✓
✓v2,4-1) (10.0) ✓ ✓-Methyl ethyl ketone (200.0) r.
After the residuals have been monitored as specified above for two years at the frequency
specified in the most recently -certified Attachment A of this permit, the Permittee may submit
a request to the Division for a permit modification to request a reduction of this monitoring
requirement. In no case, however, shall the frequency of monitoring be less than once per
permit cycle. i '
3. An analysis shall be conducted on residuals generated by each residuals source -generating
facility listed in the most recently -certified Attachment A of this permit. The analysis shall be
performed at the frequency specified in the most recently -certified Attachment A of this
permit, and the results shall be maintained on file by the Permittee for a minimum of five
years. If residuals generated by a particular residuals source -generating facility are land
applied at a frequency less than that which is specified in the most recently -certified
Attachment A of this permit, an analysis shall be required for each residuals land application
event. The analysis shall include, but shall not necessarily be limited to, the following
parameters:
✓Aluminum✓ ✓Magnesium✓ 'Phosphorus ✓
n/ mmonia-Nitrogen ✓ ✓Mercury v ✓Potassium ✓
Arsenic ✓ ✓Molybdenum v ✓Selenium
✓Cadmium ✓ ✓Nickel - ✓Sodium ✓
'✓Calcium ✓ ✓Nitrate -Nitrite Nitrogen '"Total Kjeldahl Nitrogenv
✓Copper ✓ ✓Percent Total Solids ✓Line
✓Lead ✓ ,✓pH ✓ ✓Plant Available Nitrogen
(by calculation)
After the residuals generated by a particular residuals source -generating facility have been
monitored for two years at the frequency specified in the most recently -certified Attachment A
of this permit, the Permittee may submit a request to the Division for a permit modification to
reduce the frequency of this monitoring requirement. In no case, however, shall the frequency
of this monitoring be less than once per year when a residuals land application event of
residuals generated by the residuals source -generating Facility occurs during that year.
4. Residuals generated by each residuals source -generating facility listed in the most recently -
certified Attachment A of this permit shall be monitored for compliance with Condition I. 7.
The monitoring shall be performed at the frequency specified in the most recently -certified
Attachment A of this permit, and data to verify pathogen reduction of the residuals shall be
maintained on file by the Permittee for a minimum of five years. The required data shall be
specific to the stabilization process utilized, but also shall be sufficient to demonstrate clear
compliance with the Class B pathogen reduction requirements and site restrictions in 40 CFR
Part 503.32(b). In addition, the Environmental Protection Agency (EPA) certification
statements concerning compliance with pathogen reduction requirements and management
practices shall be completed at the frequency specified in the most recently -certified
Attachment A of this permit by the proper authority or authorities, if more than one is
involved (i.e., either the person who prepares the residuals, the person who derives the
material, or the person who applies the residuals). Only residuals that are generated by the
residuals source -generating facilities that are identified as being exempt from Condition I. 7.
in the most recently -certified Attachment A of this permit shall not be required to comply with
this. monitoring requirement.
5. Laboratory analyses as required by Condition III. 2., Condition III. 3., and Condition 111. 4.
shall be performed/gathered on the residuals as they are to be land applied. Furthermore,
analytical determinations made pursuant to the monitoring and reporting requirements of this
permit shall be made by a laboratory certified by the Division for the required parameter(s)
under 15A NCAC 2H .0800 or 15A NCAC 2H .1100.
6. Proper records shall be maintained by the Permittee tracking all residuals land application
events. These records shall include, but are not necessarily limited to, the following
information:
a. Source of residuals;
b. Date of land application;
c. Location of land application (i.e., site, field, or zone number);
d. Method of land application;
e. Weather conditions (i.e., sunny, cloudy, raining, etc.);
f. Soil.conditions (i.e., dry, wet, frozen, etc.);
g. Type of crop or crops to be grown on field;
In. Volume of residuals land applied in gallons per acre, dry tons per acre, or kilograms per
hectare;
i. Volume of animal waste or other nutrient source applied in gallons per acre, dry ton per
acre, or kilograms per hectare (if applicable);
j. Volume of soil amendments (i.e., lime, gypsum, etc.) applied in gallons per acre, dry ton
per acre, or kilograms per hectare (if applicable); and
k. Annual and cumulative totals of dry tons per acre of residuals as well as animal waste and
other sources of nutrients (i.e., if applicable), annual and cumulative pounds per acre of
each heavy metal (i.e., shall include, but shall not be limited to, arsenic, cadmium, copper,
lead, mercury, molybdenum, nickel, selenium, and zinc), annual pounds per acre of PAN,
and annual pounds per acre of phosphorus applied to each field.
7. A representative annual soils analysis (i.e., Standard Soil Fertility Analysis) shall be
conducted on each land application site on which a residuals land application event in the
respective calendar year has occurred or is to occur, and the results shall be maintained on file
by the Pennittee for a minimum of five years. The Standard Soil Fertility Analysis shall
include, but is not necessarily limited to, the following parameters:
✓Acidity —✓ ✓Exchangeable Sodium Percentage (by calculation) W
✓Calcium —✓ '/Magnesium "Phosphorus � ✓
'Cation Exchange Capacity �&/ ✓Manganese "Potassium ✓,-
✓ Copper✓✓ ✓Percent Humic Matter v ✓ 'Sodium
✓Base Saturation (by calculation)VH✓✓ ✓Zinc ✓✓
8. Three copies of all required monitoring and reporting requirements as specified in Condition
III. 1., Condition III.2, Condition III. 3, Condition III.4, Condition III, 5., Condition Ill, 6,
and Condition Ill. 7. shall be submitted annually on or before March 1st of the year following
the residuals land application event to the following address:
NCDENR-DWQ
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
9. Noncompliance Notification:
The Permittee shall report by telephone to the Aquifer Protection Section of the Division's
Asheville Regional Office at telephone number (828) 296-4500, as soon as possible, but in no
case more than 24 hours or on the next working day following the occurrence or first
knowledge of the occurrence of any of the following:
a. Any occurrence with the residuals land application program that results in the land
application of significant amounts of residuals that are abnormal in quantity or
characteristic.
b. Any failure of the residuals land application program resulting in a release of material to
receiving waters.
c. Any time that self -monitoring information indicates that the residuals land application
program has gone out of compliance with the conditions and limitations of this permit or
the parameters on which the program system was designed.
d. Any process unit failure, due to known or unknown reasons, that render the residuals land
application program incapable of adequate residuals treatment.
e. Any spillage or discharge from a vehicle or piping system transporting residuals to the
application site.
Persons reporting such occurrences by telephone shall also file a written report in letter form
within five days following first knowledge of the occurrence. This report shall outline the
actions taken or proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
Land Application Site Requirements:
a. Each land application site identified with a GW-A in the most recently -certified
Attachment B of this permit is dominated by soils with a mean seasonal high water table
greater than three feet below the land surface. Residuals land application events may
occur on these sites throughout the year.
b. Each land application site identified with a GW-B in the most recently -certified
Attachment B of this permit is dominated by soils with a mean seasonal high water table
between one and three feet below the land surface. Residual land application events on
these sites shall be prohibited from December through March, inclusive. No residuals
shall be land applied to these sites when the vertical separation between the depth of
residuals land application and the water table is less than three feet. The actual water
table depth for seasonally -restricted soils shall be verified by soil borings within 24 hours
prior to any residuals land application event that occurs from April through November,
inclusive. The number of borings advanced shall be sufficient to characterize water table
conditions across the land application site adequately. Any open borings shall be properly
filled with native soil, prior to the residuals land application event, to decrease the chance
of any residuals contaminating the groundwater.
10
2. Applicable Boundary Requirements:
a. The COMPLIANCE BOUNDARY for residuals land application programs is specified by
regulations in 15A NCAC 2L (i.e., "Groundwater Classifications and Standards"). The
Compliance Boundary for each land application site is established at either 250 feet from
the residuals land application area or 50 feet within the property boundary, whichever is
closest to the residuals land application area. An exceedance of Groundwater Quality
Standards at or beyond the Compliance Boundary is subject to immediate remediation
action according to 15A NCAC 2L .0106 (d)(2).
b. The REVIEW BOUNDARY shall be established around each land application site
midway between the Compliance Boundary and the perimeter of the residuals land
application area. Any exceedance of Groundwater Quality Standards at the Review
Boundary shall require action in accordance with 15A NCAC 2L .0106 (d)(1).
3. Additional Requirements:
a. Any groundwater quality monitoring, as deemed necessary by the Division, shall be
provided.
V. INSPECTIONS
1. Prior to each residuals land application event, the Permittee or his designee shall inspect the
residuals storage, transport, and application facilities- to prevent malfunctions and
deterioration, operator errors, and discharges that may cause or lead to the release of wastes to
the environment, a threat to human health, or a nuisance. The Permittee shall maintain an
inspection log or summary including at least the date and time of inspection, observations
made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of
inspections shall be maintained by the Permittee for a period of five years from the date of the
inspection and shall be made available to the Division or other permitting authority, upon
request.
2. Any duly authorized officer, employee, or representative of the Division may, upon
presentation of credentials, enter and inspect any property, premises, or place on or related to
the land application sites or facilities at any reasonable time for the purpose of determining
compliance with this permit; may inspect of copy any records that must be kept under the
terms and conditions of this permit; and may obtain samples of groundwater, surface water, or
leachate.
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the residuals land application events are carried out
in accordance with the conditions of this permit, the supporting materials, and in the manner
approved by the Division.
i
2. This permit shall be effective only with respect to the nature and volume of residuals described
in the application and other supporting data.
3. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division in accordance with North Carolina General
Statutes §143-215.6A through §143-215.6C.
11
4. The annual administering and compliance fee shall be paid by the Permittee within 30 days
after being billed by the Division. Failure to pay the fee accordingly may cause the Division
to initiate action to revoke this permit, as specified by 15 NCAC 2H .0205 (c)(4).
The issuance of this permit does not preclude the Permittee from complying with any and all
statutes, rules, regulations, or ordinances that may be imposed by other government agencies
(i.e., local, state, and federal) which have jurisdiction, including, but not limited to, applicable
river buffer rules in 15A NCAC 2B .0200, soil erosion and sedimentation control requirements
in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000, and any
requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC .0500.
6. This permit may be modified, revoked, and/or reissued to incorporate any conditions,
limitations and monitoring requirements the Division deems necessary in order to protect the
environment and public health adequately.
7. The Permittee, at least six months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Division shall review the adequacy of the facilities
and residuals land application program described therein, and if warranted, shall extend the
permit for such period of time and under such conditions and limitations as it may deem
appropriate.
8. This permit shall not be automatically transferable. In the event that there is a desire for the
residuals land application proogram to change ownership or to change the name of the
Permittee, a formal permit request shall be submitted to the Division documentation from the
parties involved and other supporting materials as may be appropriate. The approval of this
request shall be considered on its merits and may or may not be approved.
9. Because of the limited site life (four years) due to high zinc levels, the permittee is required to
rotate application areas to avoid exceedance of allowable zinc levels to any one site.
Permit issued this the 30th day of May, 2006.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
%Ailio W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number W0002431
12
ATTACHMENT B - Approved Land Application Sites
Permit No. WQ0002431
Huffinan Finishing Company
Huffman Finishing Comnanv Residual, La» d
Applicable
SitefField ID
Huffman 1 / 02
Landowner
A.W. Huffman, Jr.
Lessee/O erator
Coun
Latitude
Longitude
NetAcrea a
Restriction in
Conditionlv.l.
Huffman 2 /04
A.W. Huffman, Jr.
etermined
etermined
Caldwell
35.46. 11
81.23.38
10.5
CrW-A.
Miller/03
J.F. MillerCaldwell
EToBeDetennined
Caldwell
35.45.40
81.23.45
6.6
GW-A
Baumgamer/01
Baumgamer
etermined
Caldwell
35.46.45
81.25.00
24.8
GW_A
Total For County
35.48.57
81.21.58
25.8
GW-A
Caldtvel[
67.7
A portion of this site located near the central portion of the westem edge was determined to have groundwater within 36 inches of the surface.
This portion of the site shall be excluded from the application area whenever ground water is not more than 36 inches from the surface.
Permit No. WQ0002431 Page 1 of I
Certification Date: May 30, 2006
ATTACHMENT A-Annoved Residual Source -Generating Facilities
Permit No. IFQ0002431
Huffman Finishing Company
Fmdlinr Reridaalr land Annlieati0rt Program
Owner
Facility Name
County
Permit Number
Issued By
Is 503?
Maximum
Dry Tons
Per Year
Monitoring
Frequency for
Condition III.2.
Monitoring
Frequefor
ncy
Condition 111. 3. and
Approved
Mine ralization
Rate
Condition 111. 4.
Hulfmav Finishiv Com av
ButSnan FinishingCompany
Caldwell
NC0025135
DW
No 31.00 Annually' Annually .30
JE
31.00
Total
For Drying Bed, Filter Press or other solid residuals:
'The residuals generated by this residuals source -generating facility an expected to be applied as cake. If these residuals an to be apllied as a liquid, additional sampling and analysis shall be required m characterize the liquid residual,
per Conditions 111.3. and HI.4.
Permit No. WO0002431 Page 1 of 1 Certification Date: May 30,20(
HUFFMAN FINISHING COMPANY
LAND APPLICATION PROGRAM
W00002431
SITE LOCATION MAP FOR
HUFFMAN AND MILLER SITES
( rI -r rr� - - % e
a� a 41 n 3`413
{{ 4 a.. �• r `i i .�+f r w -� A7 ;r ' r � , � ayR W+ r S
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HUFFMAN FIGURE 4
NON -DISC
J.F. MILLEIHUFFMAN FINISHING COMPANY
SCALE = 1 LAND APPLICATION PROGRAM
Note: 200' buffer f CALDWELL COUNTY
provided on east e
allow subsuriE W00002431
SITE DETAIL MAP FOR
MILLER SITE
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fPermit No. W0002431
Land Application Sites N
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FIGU S-
HUFFMAN FINISHING COMPANY
LAND APPLICATION PROGRAM
CALDWELL COUNTY
W00002431
SITE LOCATION MAP FOR
BAUMGARNER SITE
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North Carolina Department a
William G. Ross Jr., Secretary
ronment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
Asheville Regional Office
AQUIFER PROTECTION
July 15, 2005
A. W. Huffman, Jr.
Huffman Finishing Company, Inc.
Post Office Box 170
Granite Falls, NC 28630
SUBJECT: June 21, 2005 Compliance
Evaluation Inspection
Huffman Finishing Company, Inc.
Huffman Finshing Co. Land Application of
Residual Solids (503)
Permit No: WQ0002431
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Evaluation Inspection form from
the inspection conducted on June 21, 2005. Beverly Price of the Asheville Regional
Office conducted the Compliance Evaluation Inspection. The facility was found to be in
Compliance with permit WQ0002431.
There were some issues with regard to record keeping that should be addressed.
They are as follows:
1) 2004 Annual Report — The PAN calculation does not appear to be correct. The
application date on the Field Loading Rate Report does not coincide with the
hauling records. Please submit three (3) copies of the above referenced data
(corrected PAN calculation and Field Loading Rate Report) to the following
address:
NCDENR-DWQ
Aquifer Protection Section
1636 Mail Service Center
Raleigh, NC 27699-1636
Attn: Ed Hardee
2) Ray Gambill, ORC should be designated as the certified operator. Operator
Designation Forms can be found on line at:
hfto://h20.enr.state.nc.us/tacu/index.htmI
NY One dvntrrrr7U11
2090 U.S. Highway 70, Swannanoa, NC 28778 Telephone: (828) 296-4500 Fax: (828) 299-7043 Customer Service 1 877 623-6748
e
The assistance of Mr. Shuford Wise was greatly appreciated during the inspection.
Please refer to the enclosed inspection report for additional observations and comments.
If you or your staff has any questions, please call me at 828-296-4500 Ext.4685.
Sincerely,
Beverly —Price
Enclosure
cc: S. Ray Gambill, ORC BIO-GREEN Services, Inc. 383 Potts Road Advance, North
Carolina 27006
LAPCU Files
EAquifer Protectio.n:SetianAAsh�vilte'>vles
r
Permit: WQ0002431
SOC:
County: Caldwell
Region: Asheville
Compliance Inspection Report
Effective: 09/30/99 Expiration: 08/31/04 Owner: Huffman Finishing Inc
Effective: Expiration: Facility: Huffman Finishing Co-WWTP/A S
Contact Person: A W Huffman, Jr
Directions to Facility:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 06/21/2005
Primary Inspector: Beverly Price
Secondary Inspector(s)
ty PO Box 170
Granite Falls NC 28630
Phone: 828-396-1741 Ext,
Certification:
Entry Time: 01:30 PM Exit Time: 03:00 PM
Phone:
Phone: 828-296-4500
Ext.4655
Phone:
Phone:
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Land Application of Residual Solids (503)
Facility Status: ■ Compliant ❑ Not Compliant
Question Areas:
Miscellaneous Questions 0 Record Keeping Treatment Land Application Site
Inspection Summary:
The inspection consisted of a records review (Annual Report 2004), tour of the treatment facilities and field site visits. Land
application was not occurring at the time of the inspection.
Bio-Green Services, Inc. provides the land application services for Huffman Finishing -residuals sampling, land application and
preparation of the Annual Report.
The only site that has been utilized thus far is Huffman Site No. 2-1 above the plant The site had a good cover crop.
Ray Gambill,ORC should be designated as the certified operator.
The PAN calculation does not appear to be correct on the Annual Report.
Application date on the Field Loading Rate Report does not coincide with the hauling records.
Huffman Site No. 2-1 should include signs and or restrictions during land application events.
Page: 1
I
Permit: WO0002431 Owner- Facility: Huffman Finishing Inc
Inspection Date: 06/21/2005 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Tynp
Land Application
Yes
No
NA
NE
Record Keenina
Is GW monitoring being conducted, if required?
❑
❑
M ❑
Are GW samples from all MWs sampled for all required parameters?
❑
❑
■
❑
Are there any GW quality violations?
❑
O
M
❑
Is GW-59A certification form completed for facility?
❑
❑
M
❑
Is a copy of current permit on -site?
0
❑
❑
❑
Are current metals and nutrient analysis available?
M
❑
❑
❑
Are nutrient and metal loading calculating most limiting parameters?
M
❑
❑
❑
a. TCLP analysis?
M
❑
❑
❑
b. SSFA (Standard Soil Fertility Analysis)?
M
❑
❑
Are PAN balances being maintained?
M
❑
❑
❑
Are PAN balances within permit limits?
❑
❑
❑
M
Has land application equipment been calibrated?
❑
C1
❑
M
Are there pH records for alkaline stabilization?
❑
❑
M
❑
Are there pH records for the land application site?
0
❑
❑
11
Are nutrient/crop removal practices in place?
0
0
❑
❑
Do lab sheets support data reported on Residual Analysis Summary?
0
❑
❑
Are hauling records available?
■
Are hauling records maintained and up-to-date?
❑
O
13
Has permillee been free of public complaints in last 12 months?
❑
❑
❑
Has application occurred during Seasonal Restriction window?
11
❑
O
Comment: PAN calculation on the 2004 Annual Report appears to be incorrect. Permit has expired but permit renewal
has been submitted.
Treatment
Yes
No
NA
NE
Check all that apply
Aerobic Digestion
Anaerobic Digestion
Alkaline Pasteurization (Class A)
Alkaline Stabilization (Class B)
❑
Compost
❑
Drying Beds
Other
Comment: Aerated lagoon. '
Yes No
NA
NE
Land Armlicatinn Site
Is a copy of the permit on -site during application events?
M ❑
❑
❑
Is the application site in overall good condition?
M ❑
El
❑
Is the site free of runoff/ponding?
❑ ❑
❑
M
If present, is the application equipment in good operating condition?
❑ ❑
❑
M
Are buffers being maintained?
M ❑
❑
❑
Are limiting slopes buffered?
Page: 2
ti
Permit: W00002431 Owner- Facility: Huffman Finishing Inc
Inspection Date: 0612112005 Inspection Type: Compliance Evaluation Reason for Visit: Routine
10%for surface application
18%for subsurface application
Are there access restrictions and/or signs?
Is the application site free of odors or vectors?
Have performance requirements for application method been met?
For injection?
For incorporation?
Does permit require monitoring wells?
Have required MWs been installed?
Are MWs properly located w/ respect to RS and CB?
Are MWs properly constructed (including screened interval)?
Is the surrounding area served by public water?
If Annual Report indicates overapplication of PAN, are wells nearby that may be impacted?
Are soil types consistent w/ Soil Scientist report/evaluation?
Is the water table greater than US bls.
Is application occurring at the time of the inspection?
Comment: Application was not occurring at the time of inspection. There are three fields available for land application.
Two fields are fenced and the third has no signs or restrictions. GW monitoring is not required.
■ ❑ ❑ ❑
❑ ❑ M ❑
❑ ❑ ❑
❑ ❑ ❑
❑ ❑ M ❑
❑ ❑ M ❑
❑ M ❑ ❑
❑ ❑ M ❑
❑ ❑ M ❑
❑ ❑ M ❑
❑ 110
❑ ❑ M ❑
❑ ❑ ❑
❑ ❑ ❑ ■
❑ M ❑ ❑
Page: 3
- W A/0 14AI) ./ d� Do•-� /1-ecer"vad -yqe- `200 y-
Permit: W00002431
SOC:
County: Caldwell
Region: Asheville
Compliance Inspection Report
Effective: 09/30/99 Expimti n: 08/31/0 Owner: Huffman Finishing Inc
Effective: Expiration: Facility: Huffman Finishing Co-W WTP/A S
PO Box 170
Contact Person: -A-ffffuftan,Jr-
Directions to Facility:
Granite Falls NC 28630
Phone: 828-396-1741 Ext.
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s): 5&4*1ord Wise.
Related Permits:
Inspection Date: �O�t%O,� Entry Time: i-90 Exit Time: 4ftos.00
Primary Inspector: Beverly Price Phone: 828-296-4500
Secondary Inspector(s): Ext.4655
Phone:
Phone:
Reason for Inspection:
Routine
Inspection Type:
Compliance Evaluation
Permit Inspection Type:
Land Application of Residual Solids (503)
Facility Status: 0 Compliant
E3 Not Compliant
Question Areas:
■ Miscellaneous Questions
■
Record Keeping ■ Treatment
■ Sampling
■ Land Application Site
■
Pathogen and Vector ■ Transport
Attraction
Inspection Summary:
bvA.5fewa4, 014n
C"C-L
Page: I
W1%
Permit: WO0002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: Inspection Type: Compliance Evaluation
Record Keening
Is GW monitoring being conducted, if required?
Are GW samples from all M Ws sampled for all required pammeters?
Are there any GW quality violations?
Is GW-59A certification form completed for facility?
Is a copy of current Permit on -site? '',,I
Are current metals and nutrient analysis available? a004 Annoy
Are nutrient and metal loading calculating most limiting parameters?
a. TCLP analysis?
b. SSFA (Standard Soil Fertility Analysis)?
Are PAN balances being maintained?
Are PAN balances within permit limits?
Has land application equipment been calibrated?
Are there pH records for alkaline stabilization?
Are there PH records for the land application site?
Are nutrienticrop removal practices in place?
Do lab sheets support data reported on Residual Analysis Summary?
Are hauling records available?
Are hauling records maintained and up-to-date?
Has permittee been free of public complaints in last 12 months?
Has application occurred during Seasonal Restriction window?
Comment: * /y�
Pathogen and Vector Attraction Iy IT
a. Fecal coliforn SM 9221 E (Class A or B)
Class A, all test must be <1000 MPN/dry gram
Geometric mean of 7 samples per monitoring period for class B<2.0• I OE6 CFU/dry gram
Fecal coliform SM 9222D (Class B only)
Geometric ;rd
f 7 samples r monitoring period for s B<2.0`I OE6 CFU/dry gram
b. PH'rccralkalinc stabil tion (Class A
c. pH recordsr alkaline stabiliwtio Cl B)
rature corrected
d. Salmolass A, all test t be <3MP 4 gram day)
e. Time/n:DigCAT)ComClasa stabilizationf. Volatis Calculations
g. Bench -top Aerobic/Anaerobic digestion results
Comment:
Treatment
Check all that apply
Reason for Visit: Routine
Yes No NA NE
❑ ❑ ® ❑
❑ ❑ CO ❑
❑ ❑ Is ❑
❑ ❑ ® ❑
U9 ❑ ❑ ❑
11 ❑ ❑ ❑
9 ❑ ❑ ❑
® ❑ ❑ ❑
® ❑ ❑ ❑
W ❑ ❑ ❑
® ❑ ❑ ❑
coop
❑❑0❑
fa❑❑❑
M ❑ ❑ ❑
MOOO
9a ❑ ❑ ❑
Yes No NA NE
Page: 2
Permit: W00002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: Inspection Type: Compliance Evaluation
Reason for Visit:
Routine
Aerobic Digestion
Anaerobic Digestion
❑
Alkaline Pasteurization (Class A)
❑
Alkaline Stabilization (Class B)
❑
Compost
❑
Drying Beds
❑
Other
❑
Comment:
Sampling 5106 r�.r n G O 11,e C-ES $ 4-jO/4S-
Yes
No
NA NE
Describe sampling:
Is sampling adequate?
❑
❑
❑
❑
Is sampling representative?
❑
❑
❑
❑
Comment:
Transport
Yes
No
NA
NE
Is py of the pemri in the transport vehicle?
❑
❑
❑
❑
Is a copy the spil control plan in the vehicle?
❑
❑
❑
❑
Is the spill cant Ian satisfactory?
❑
❑
❑
❑
Does tmnspon v hicle ap to be maintained?
❑
❑
❑
❑
Comment:
Land Application Site
Yes No NA NE
Is a copy of the permit on -site during application events?
0
❑
❑
❑
Is the application site in overall good condition?
91
❑
❑
❑
Is the site free ofmnoff'ponding?
❑
❑
❑
0
If present, is the application equipment in good operating condition?
❑
❑
❑
Q
Are buffers being maintained?
0
❑
❑
❑
Are limiting slopes buffered?
10% for surface application
Q
❑
❑
❑
18% for subsurface application
❑
❑
®
❑
Are there access restrictions and/or signs?
❑
'❑i 1
❑
❑
Is the application site free of odors or vectors?
❑
❑
❑
Have performance requirements for application method been met?
For injection?
❑
❑
5;
❑
For incorporation?
❑
❑
0
❑
Does permit require monitoring wells?
❑
0
❑
❑
Have required MWs been installed?
❑
❑
91
❑
Are MWs properly located w/ respect to RB and CB?
❑
❑
®
❑
Are MWs properly constructed (including screened interval)?
❑
❑
@
❑
Is the surrounding area served by public water?
@
❑
❑
❑
If Annual Report indicates overapplication of PAN, are wells nearby that may be impacted?
❑
❑
®
❑
Are soil types consistent w/ Soil Scientist report/evaluation?
❑
❑
❑
99
Is the water table greater than 1'/3' bls.
❑
❑
❑
0
Page: 3
APO . .
Permit: W00002431 Owner -Facility: Huffman Finishing Inc
Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine
Is application occurring at the time of the inspection?
Comment:
Page: 4
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality A�ija
James B. Hunt, Jr.,Governor NCDENR
Bill Holman, Secretary
Kerr T. Stevens, Director NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
--"—n L,
September 30, 1999 � � l
Mr. A.W. Huffman, Jr. a
Huffman Finishing Company!,
P.O. Box 170 �' gE01101A
Granite Falls, NC 28630 Np1ER,4�oc� ONpIOfFtI
Subject: Permit No.
Huffman Finishing Company
Land Application of Wastewater Residuals
Caldwell County
Dear Mr. Huffman:
In accordance with your renewal application received on July 6, 1999, we are forwarding herewith Permit
No. WQ0002431, dated September 30, 1999, to the Huffman Finishing Company for the operation of a wastewater
residuals land application program. .
This permit shall be effective from the date of issuance until August 31, 2004, shall void Permit No.
WQ0002431 issued January 30, 1995, and shall be subject to the conditions and limitations as specified therein.
Please pay particular attention to the monitoring and reporting requirements contained in this permit. Failure to
establish an adequate system for collecting and maintaining the required operational information will result in
future compliance problems. Please pay particular attention to Condition VI. 11 (under General conditions) added
to limit soil zinc levels to these land application sites.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to
request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This
request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes,
and filed with the Office of Administrative Hearings, 6700 Mail Service Center, Raleigh, North Carolina 27699-6700.
Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter,
extension 363.
T. Stevens
cc: Caldwell County Health Department
ALsheville.-Rec offal=Office; 2ter uaftty-Section
Asheville Regional Office, Groundwater Section
Groundwater Section, Central Office
Technical Assistance and Certification Unit
Non -Discharge Compliance/Enforcement Unit
contact J R Joshi at (919) 733-5083
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
4V
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
RESIDUALS LAND APPLICATION PERMIT
In accordance with th6 provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and
other applicable Laws, Rules, and Regulations
A.
PERMISSION IS HEREBY GRANTED TO
Huffman Finishing company
Caldwell County
FOR THE
operation of a wastewater residuals land application program consisting of the application of 19.0 dry tons per year
of residuals from sources listed in Condition 115, to approximately 80.0 acres of land in Caldwell County with no
discharge of wastes to the surface waters, pursuant to the application received on July 6, 1999 and in conformity
with the project plan, specifications, and other supporting data subsequently filed and approved by the Department
of Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until August 31, 2004, shall void Permit No.
W00002431 issued January 30, 1995, and shall be subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
1. This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be
rescinded unless the sites are maintained and operated in a manner which will protect the assigned water
quality standards of the surface waters and ground waters.
2. The land application program shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastes resulting from the operation of this program.
3. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or
grourldwaters resulting from the operation of this program.
4. In the event that the land application program is not operated satisfactorily, including the creation of
nuisance conditions, the Permittee shall cease applying residuals to the sites and take any immediate
corrective actions as may be required by the Division of Water Quality (Division).
5. Some of the buffers specified below may not have been included in previous permits for this land
application operation. However, any sites or fields that are included in this permit, but were approved
with different applicable buffers shall be reflagged to comply with the below buffers. The following
buffer zones shall be maintained:
a) 400 feet from residences or places of public assembly under separate ownership for surface
application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet
upon written consent of the owner and approval from the appropriate regional office,
b) 200 fee[ from residences or places of public assembly under separate ownership for subsurface
residual injection method; however, the buffer zone requirement may be reduced to a minimum of
100 feet upon written consent of the owner and the appropriate regional office,
c) 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class
I or Class Il impounded reservoir used as a source of drinking water for both methods,
d) 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and
any other lake or impoundment for surface application,
e) 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and
any other lake or impoundment for subsurface application,
f) 50 feet from property lines for both surface and subsurface application methods;
g) 50 feet from public right of ways for both application methods,
h) 10 feet from upslope interceptor drains and surface water diversions for both application methods,
i) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems
and surface drainage ditches for both application methods.
6. A copy of this permit shall be maintained at the land application site when residuals are being applied
during the life of this permit. A spill prevention and control plan shall be maintained in all residuals
transport and application vehicles.
7. Specific residual application area boundaries shall be clearly marked on each site prior to and during
application.
8. No residuals at any time shall be stored at any application site, unless approval has been requested and
obtained from the Division.
Maximum slope for residual application shall be 10% for surface application and 18% for subsurface
applications.
OPERATION AND MAINTENANCE REQUIREMENTS
1. The facilities and application sites shall be properly maintained and operated at all times.
2. A suitable vegetative cover, as listed in condition U 4, shall be maintained in accordance with the crop
management plan outlined by the local Extension Office, the Department of Agriculture, the Natural
Resource Conservation Service, or other agronomist, and approved by this Division.
3. An acceptable pH must be maintained in the soil, residual and lime mixture, greater than 6.0, on all land
application sites to insure optimum yield for the crop(s) specified below. The agronomist shall provide
information on the pH best suited for the specified crop and the soil type.
4. The application rates shall not exceed the following for the specified crops:
Cron PAN (lb./acre/vr.) Cron PAN (lb./acre/vr.)
Alfalfa
Bermuda Grass (Hay, Pasture)
Blue Grass
Corn (Grain)
Corn (Silage)
Cotton
Fescue
200
Forest (Hardwood & Softwood)
75
220
Milo
100
120
Small Grain (Wheat, barley, oats)
100
160
Sorghum, Sudex (Pasture)
180
200
Sorghum, Sudex (Silage)
220
70
Soybeans
200
250
Timothy, Orchard, & Rye Grass
200
If the approved land application sites are to be double cropped (i.e., a crop in the spring and a second
crop in the fall, with BOTH crops to receive wastewater residuals), then the second crop shall receive
an application of nutrients at a rate of no greater than 50 lbs/acre/yr. This practice will be allowed as
long as the second crop is to be harvested. If the second crop is to be planted for erosion control only,
and is to be tilled into the soil, then no wastewater residuals shall be applied to these fields because the
nitrogen will essentially be returned to the soil.
5. No residuals other than the following are hereby approved for land application in accordance with this
permit:
Permit Volume
Source County Number (dry tons/year)
Huffman Finishing Company
Caldwell NC0025135 19.0
6. The metal loading rates shall not exceed the following Cumulative Pollutant loading rates:
Kilograms Pounds
Parameters per Hectare per Acre
Arsenic
41
36
Cadmium
39
34
Copper
1,500
1,338
Lead
300
267
Mercury
17
15
Molybdenum
----
----
Nickel
420
374
Selenium
100
89
Zinc
2,800
2,498
7. The pollutant concentrations in the residuals which will be applied to the land shall not exceed the
following Ceiling Concentrations (Dry Weight Basis):
Parameters me/ke
Arsenic
75
Cadmium
85
Copper
4,300
Lead
840
Mercury
57
Molybdenum
75
Nickel
420
Selenium
100
Zinc
7,500
8. Upon classification of the facility by the Water Pollution Control System Operators Certification
Commission (WPCSOCC), the Pernttee shall employ a certified land application/residuals operator to
be in responsible charge (ORC) of the land application program. The operator must hold a certificate of
the type classification assigned to the land application program by the WPCSOCC. The Permittee must
also employ a certified back-up operator of the appropriate type to comply with the conditions of 15A
NCAC 8A .0202.
9. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored.
residuals into any surface waters.
10. Surface applied residuals will be plowed or disced within twenty-four (24) hours after application on
lands with no cover crop established.
W
11. For areas that are prone to flooding or within the 100-year flood elevation, residuals may be applied only
during periods of dry weather. The residuals must be incorporated into the soil within twenty-four (24)
hours after application.
12. Appropriate measures must be taken to control public access to the land application sites during active
site use and for the 12-month period following the last residual application event. Such controls may
include the posting of signs indicating the activities being conducted at each site.
13. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants
from the residuals application area onto the adjacent property or into any surface waters.
14. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2-
inch or greater in 24 hours. Any emergency residuals disposal measures must first be approved by the
Division.
IS. Residuals shall not be applied to any land application site that is flooded, frozen or snov.-covered.
16. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division.
17. Animals shall not be grazed on an application site for 30 days after residuals application. Application
sites that are to be used for grazing shall have fencing that will be used to prevent access after each
application.
18. Food crops, feed crops and fiber crops that do not come in contact with the residuals shall not be
harvested for 30 days after residuals application.
19. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface
(ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals
application.
20. Food crops with harvested parts below the surface of the land (root crops such as potatoes, carrots,
radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals
remain on the land surface for four (4) months or longer prior to incorporation into the soil.
21. Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after
application of residuals when the residuals remain on the land surface for less than four (4) months prior
to incorporation into the soil.
22. Turf shall not be harvested for 1 year after residuals application if the turf is to be placed on land with a
high potential for public exposure.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed
necessary by the Division to insure protection of the environment will be established and an acceptable
sampling and reporting schedule shall be followed.
2. Proper records shall be maintained by the Permittee tracking all application activities. These records
shall include, but are not necessarily limited to the following information:
a. source of residuals
b. date of residual application
c. location of residual application (site, field, or zone #)
d. method of application
e. weather conditions (sunny, cloudy, raining, etc.)
f. soil conditions
g. type of crop or crops to be grown on field
h. volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare
i. annual and cumulative totals of dry tons/acre of residuals, annual and cumulative pounds/acre of
each heavy metal (which shall include, but not be limited to arsenic, cadmium, copper, lead,
mercury, molybdenum, nickel, selenium and zinc), annual pounds/acre of plant available nitrogen
(PAN), and annual pounds/acre of phosphorus applied to each field.
3. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site
receiving residuals in the respective calendar year and the results maintained on file by the Permittee
for a minimum of five years.
The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following
parameters:
Acidity
Calcium
Manganese
Percent Humic Matter
Copper pH
Magnesium Phosphorus
Cation Exchange Capacity
Potassium
Sodium
Zinc
Base Saturation (by calculation)
4. A residuals analysis will be conducted annually from the date of permit issuance by the Permittee and
the results. maintained on file by the Permittee for a minimum of five years. If land application occurs
at a frequency less than annually, a residuals analysis will be required for each instance of land
application. The residuals analysis shall include but is not necessarily limited to the following
parameters:
Arsenic
Lead
Nickel
Aluminum
Cadmium
Mercury
Selenium
Ammonia -Nitrogen
% Total Solids pH
Potassium TKN
Plant Available Nitrogen (by calculation)
Copper
Molybdenum
Zinc
Nitrate -Nitrite Nitrogen
Phosphorus
5. A Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the Permittee
annually. The TCLP analysis shall include the following parameters (please note the regulatory level
in mg/L in parentheses):
Arsenic (5.0)
Cadmium (1.0)
Chlorobenzene(100.0)
o-Cresol (200.0)
Cresol (200.0)
1,2-Dichloroethane (0.5)
Endrin (0.02)
Hexachlorobenzene(0.13)
Lead (5.0)
Methoxychlor (10.0)
Pentachlorophenol(100.0)
Silver (5.0)
Trichloroethylene (0.5)
2,4,5-TP (Silvex) (1.0)
Barium (100.0)
Benzene (0.5)
Carbon tetrachloride (0.5)
Chlordane (0.03)
Chloroform (6.0)
Chromium (5.0)
m-Cresol (200.0)
p-Cresol (200.0)
2,4-D (10.0)
1,4-Dichlorobenzene (7.5)
1,1-Dichloroethylene (0.7)
2,4-Dinitrotoluene (0.13)
Heptachlor (and its hydroxide) (0.008)
Hexachloro-1,3-butadiene (0.5)
Hexachloroethane (3.0)
Lindane (0.4)
Mercury (0.2)
Methyl ethyl ketone (200.0)
Nitrobenzene (2.0)
Pyridine (5.0)
Selenium (1.0)
Tetrachloroethylene (0.7)
Toxaphene (0.5)
2,4,5-Trichlorophenol (400.0)
2,4,6-Trichlorophenol (2.0)
Vinyl chloride (0.2)
RVA
6. Three copies of all required monitoring and reporting requirements as specified in conditions III 1, III
2, Ill 3, III 4, and III 5 shall be submitted annually on or before March 1 of the following year to the
following address:
NC Division of Water Quality
Water Quality Section
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
7. Noncompliance Notification:
The Permittee shall report by telephone to the Asheville Regional Office, telephone number (828) 251-
6208, as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence with the land application program which results in the land application of
significant amounts of wastes which are abnormal in'quantity or characteristic.
b. Any failure of the land application program resulting in a release of material to receiving waters.
c. Any time that self -monitoring information indicates that the facility has gone out of compliance
with the conditions and limitations of this permit or the parameters on which the system was
designed.
d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of
adequate residual treatment.
e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application
site.
Persons reporting such occurrences by telephone shall also file a written report in letter form within
five (5) days following first knowledge of the occurrence. This report must outline the actions taken or
proposed to be taken to ensure that the problem does not recur.
1. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC
2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system
constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area,
or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An
exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to
immediate remediation action in addition to the penalty provisions applicable under General Statute
143-215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal
systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any
exceedance of standards at the Review Boundary shall require remediation action on the part of the
permittee.
2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided.
3. No land application of waste activities shall be undertaken when the seasonal high water table is less
than three feet below land surface.
V. INSPECTIONS
The Permittee or his designee shall inspect the residuals storage, transport, and application facilities to
prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the
release of wastes to the environment, a threat to human health, or a nuisance. The Pennittee shall
maintain an inspection log or summary including at least the date and time of inspection, observations
made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of
inspections shall be maintained by the Permittee for a period of five years from the date of the
inspection and shall be made available to the Division or other permitting authority, upon request.
2. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the application site or
facility at any reasonable time for the purpose of determining compliance with this permit; may inspect
or copy any records that must be kept under the terms and conditions of this permit; and may obtain
samples of groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the land application activities are carried out in accordance
with the conditions of this permit, the supporting materials, and in the manner approved by this
Division.
2. This permit is effective only with respect to the nature and volume of wastes described in the
application and other supporting data.
3. This permit is not automatically transferable. In the event that there is a desire for the facilities to
change ownership or a name change of the Permittee, a formal permit request must be submitted to the
Division accompanied by an application fee, documentation from the parties involved, and other
supporting materials as may be appropriate. The approval of this request will be considered on its
merits and may or may not be approved.
4. The following are approved sites for residuals application (see attached map[s]):
Application Area [acres]
Site No. Owner/Lessee (excluding buffers)
Caldwell County
1 J.P. Baumgamer 25.0
2a Huffman Finishing Co. 20.0
3 John Frank Miller 35.0
TOTAL AVAILABLE ACRES 80.0
A portion of this site was determined to have groundwater within 36 inches of the
surface. The portion is marked on the attached map, and shall be excluded from the
application area whenever groundwater is not more than 36 inches from the surface.
5. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to
an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A
to 143-215.6C.
6. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days
after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate
action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4).
The issuance of this permit does not preclude the Permittee from complying with any and all statutes,
rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and
federal) which have jurisdiction.
S. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
Upon receipt of the request, the Commission will review the adequacy of the facilities described
therein, and if warranted, will extend the permit for such period of time and under such conditions and
limitations as it may deem appropriate.
9. This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and
monitoring requirements the Division deems necessary in order to adequately protect the environment
and public health.
10. This permit shall become voidable unless the agreements between the Permittee and the
landowners/lessees are in full force and effect. The land owner agreements are considered expired
concurrent with the expiration date of the permit and must be renewed at the same time the permit is
renewed.
11. Because of the limited site life (four years) due to high soil zinc levels, the permittee is required to
rotate application areas to avoid exceedance of allowable zinc levels to any one site.
Perrrrit issued this the Thirtieth day of September, 1999
NORTH OLINA E 9K]MENTAL MANAGEMENT
,6Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number W00002431
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FIGURE I
HUFFMAN FINISHING COMPANY
SLUDGE LAND APPLICATION
CALDWELL COUNTY
WQ002.431/GW99119
SITE LOCATION OF J.P. BAUMGARNER PROPERTY
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�L HUFFMAN FINISHING COMPANY
SLUDGE LAND APPLICATION
5 CALDWELL COUNTY
WQ002431/GW99119
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FIGURE 3
LEGEND HUFFMAN FINISHING COMPANY
F"PCr-7Y LtNr SLUDGE LAND APPLICATION
CALDWELL COUNTY
LAND XppL.1C_AT1fjrJ ASIEJ N�7Q002431/G)A'99119
DETAIL MAP OF J.P. BAU1%4GARNER APPLICATION SIT
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State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
Mr. A.W. Huffman, Jr.
Huffman Finishing Coml
P.O. Box 170
Granite Falls, NC 28630
Dear Mr. Huffman:
Wf-7i9w
RCDENR
30, 1999
Subject: Permit No. WO0002431
Huffman Finishing Company
Land Application of Wastewater Residuals
Caldwell County
In accordance with your renewal application received on July 6, 1999, we are forwarding herewith Permit
No. WQ0002431, dated September 30, 1999, to the Huffman Finishing Company for the operation of a wastewater
residuals land application program.
This permit shall be effective from the date of issuance until August 31, 2004, shall void Permit No.
WQ0002431 issued January 30, 1995, and shall be subject to the conditions and limitations as specified therein.
Please pay particular attention to the monitoring and reporting requirements contained in this permit. Failure to
establish an adequate system for collecting and maintaining the required operational information will result in
future compliance problems. Please pay particular attention to Condition VI. 11 (under General conditions) added
to limit soil zinc levels to these land application sites.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to
request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit: This
request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes,
and filed with the Office of Administrative Hearings, 6700 Mail Service Center, Raleigh, North Carolina 27699-6700.
Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, plrse contact J R Joshi at (919) 733-5083
extension 363. Z�
T. Stevens
cc: Caldwell County Health Department
Asheville Regional Office, Water Quality Section
csheville9Region—dkOffrcE-GroTndwaret--Sec2iop--7
Groundwater Section, Central Office
Technical Assistance and Certification Unit
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/] 0% post -consumer paper
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL
RALEIGH
RESIDUALS LAND APPLICATION PERMIT
rF o i #"Ai
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and
other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Huffman Finishing company
Caldwell County
FOR THE
operation of a wastewater residuals land application program consisting of the application of 19.0 dry tons per year
of residuals from sources listed in Condition II 5, to approximately 80.0 acres of land in Caldwell County with no
discharge of wastes to the surface waters, pursuant to the application received on July 6, 1999 and in conformity
with the project plan, specifications, and other supporting data subsequently filed and approved by the Department
of Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until August 31, 2004, shall void Permit No.
WQ0002431 issued January 30, 1995, and shall be subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
1. This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be
rescinded unless the sites are maintained and operated in a manner which will protect the assigned water
quality standards of the surface waters and ground waters.
2. The land application program shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastes resulting from the operation of this program.
3. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or
groundwaters resulting from the operation of this program.
4. In the event that the land application program is not operated satisfactorily, including the creation of
nuisance conditions, the Permittee shall cease applying residuals to the sites and take any immediate
corrective actions as may be required by the Division of Water Quality (Division).
5. Some of the buffers specified below may not have been included in previous permits for this land
application operation. However, any sites or fields that are included in this permit, but were approved
with different applicable buffers shall be reflagged to comply with the below buffers. The following
buffer zones shall be maintained:
II.
a) 400 feet from residences or places of public assembly under separate ownership for surface
application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet
upon written consent of the owner and approval from the appropriate regional office,
b) 200 feet from residences or places of public assembly under separate ownership for subsurface
residual injection method; however, the buffer zone requirement may be reduced to a minimum of
100 feet upon written consent of the owner and the appropriate regional office,
c) 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class
I or Class II impounded reservoir used as a source of drinking water for both methods,
d) 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and
any other lake or impoundment for surface application,
e) 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and
any other lake or impoundment for subsurface application,
f) 50 feet from property lines for both surface and subsurface application methods;
g) 50 feet from public right of ways for both application methods,
h) 10 feet from upslope interceptor drains and surface water diversions for both application methods,
i) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems
and surface drainage ditches for both application methods.
6. A copy of this permit shall be maintained at the land application site when residuals are being applied
during the life of this permit. A spill prevention and control plan shall be maintained in all residuals
transport and application vehicles.
Specific residual application area boundaries shall be clearly marked on each site prior to and during
application.
8. No residuals at any time shall be stored at any application site, unless approval has been requested and
obtained from the Division.
9. Maximum slope for residual application shall be 10% for surface application and 18% for subsurface
applications.
OPERATION AND MAINTENANCE REQUIREMENTS
1. The facilities and application sites shall be properly maintained and operated at all times.
2. A suitable vegetative cover, as listed in condition H 4, shall be maintained in accordance with the crop
management plan outlined by the local Extension Office, the Department of Agriculture, the Natural
Resource Conservation Service, or other agronomist, and approved by this Division.
3. An acceptable pH must be maintained in the soil, residual and lime mixture, greater than 6.0, on all land
application sites to insure optimum yield for the crop(s) specified below. The agronomist shall provide
information on the pH best suited for the specified crop and the soil type.
4. The application rates shall not exceed the following for the specified crops:
Crop PAN (lb./acre/yr.) Crop PAN Qb./acre/yr.)
Alfalfa
Bermuda Grass (Hay, Pasture)
Blue Grass
Corn (Grain)
Corn (Silage)
Cotton
Fescue
200
Forest (Hardwood & Softwood)
75
220
Milo
100
120
Small Grain (Wheat, barley, oats)
100
160
Sorghum, Sudex (Pasture)
180
200
Sorghum, Sudex (Silage)
220
70
Soybeans
200
250
Timothy, Orchard, & Rye Grass
200
If the approved land application sites are to be double cropped (i.e., a crop in the spring and a second
crop in the fall, with BOTH crops to receive wastewater residuals), then the second crop shall receive
an application of nutrients at a rate of no greater than 50 lbs/acre/yr. This practice will be allowed as
long as the second crop is to be harvested. If the second crop is to be planted for erosion control only,
and is to be tilled into the soil, then no wastewater residuals shall be applied to these fields because the
nitrogen will essentially be returned to the soil.
5. No residuals other than the following are hereby approved for land application in accordance with this
permit:
Permit Volume
Source County Number (dry tons/year)
Huffman Finishing Company
Caldwell NC0025135 19.0
6. The metal loading rates shall not exceed the following Cumulative Pollutant loading rates:
Kilograms Pounds.
Parameters per Hectare per Acre
Arsenic
41
36
Cadmium
39
34
Copper
1,500
1,338
Lead
300
267
Mercury
17
15
Molybdenum
----
----
Nickel
420
374
Selenium
100
89
Zinc
2,800
2,498
7. The pollutant concentrations in the residuals which will be applied to the land shall not exceed the
following Ceiling Concentrations (Dry Weight Basis):
Parameters mg/kQ
Arsenic
75
Cadmium
85
Copper
4,300
Lead
840
Mercury
57
Molybdenum
75
Nickel
420
Selenium
100
Zinc
7,500
8. Upon classification of the facility by the Water Pollution Control System Operators Certification
Commission (WPCSOCC), the Pemuttee shall employ a certified land application/residuals operator to
be in responsible charge (ORC) of the land application program. The operator must hold a certificate of
the type classification assigned to the land application program by the WPCSOCC. The Pernuttee must
also employ a certified back-up operator of the appropriate type to comply with the conditions of 15A
NCAC 8A .0202.
9. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored
residuals into any surface waters.
10. Surface applied residuals will be plowed or disced within twenty-four (24) hours after application on
lands with no cover crop established.
3
11. For areas that are prone to flooding or within the 100-year flood elevation, residuals may be applied only
during periods of dry weather. The residuals must be incorporated into the soil within twenty-four (24)
hours after application.
12. Appropriate measures must be taken to control public access to the land application sites during active
site use and for the 12-month period following the last residual application event. Such controls may
include the posting of signs indicating the activities being conducted at each site.
13. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants
from the residuals application area onto the adjacent property or into any surface waters.
14. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2-
inch or greater in 24 hours. Any emergency residuals disposal measures must first be approved by the
Division.
15. Residuals shall not be applied to any land application site that is flooded, frozen or snov.-covered.
16. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division.
17. Animals shall not be grazed on an application site for 30 days after residuals application. Application
sites that are to be used for grazing shall have fencing that will' be used to prevent access after each
application.
18. Food crops, feed crops and fiber crops that do not come in contact with the residuals shall not be
harvested for 30 days after residuals application.
19. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface
(ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals
application.
20. Food crops with harvested parts below the surface of the land (root crops such as potatoes, carrots,
radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals
remain on the land surface for four (4) months or longer prior to incorporation into the soil.
21. Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after
application of residuals when the residuals remain on the land surface for less than four (4) months prior
to incorporation into the soil.
22. Turf shall not be harvested for 1 year after residuals application if the turf is to be placed on land with a
high potential for public exposure.
M. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed
necessary by the Division to insure protection of the environment will be established and an acceptable
sampling and reporting schedule shall be followed.
2. Proper records shall be maintained by the Permittee tracking all application activities. These records
shall include, but are not necessarily limited to the following information:
a. source of residuals
b. date of residual application
c. location of residual application (site, field, or zone #)
d. method of application
e. weather conditions (sunny, cloudy, raining, etc.)
f. soil conditions
g. type of crop or crops to be grown on field
h. volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare
i. annual and cumulative totals of dry tons/acre of residuals, annual and cumulative pounds/acre of
each heavy metal (which shall include, but not be limited to arsenic, cadmium, copper, lead,
mercury, molybdenum, nickel, selenium and zinc), annual pounds/acre of plant available nitrogen
(PAN), and annual pounds/acre of phosphorus applied to each field.
3. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site
receiving residuals in the respective calendar year and the results maintained on file by the Permittee
for a minimum of five years.
The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following
parameters:
Acidity Manganese Potassium
Calcium Percent Humic Matter Sodium
Copper pH Zinc
Magnesium Phosphorus Base Saturation (by calculation)
Cation Exchange Capacity
4. A residuals analysis will be conducted annually from the date of permit issuance by the Permittee and
the results maintained on file by the Permittee for a minimum of five years. If land application occurs
at a frequency less than annually, a residuals analysis will be required for each instance of land
application. The residuals analysis shall include but is not necessarily limited to the following
parameters:
Arsenic
Cadmium
Copper
Lead
Mercury
Molybdenum
Nickel
Selenium
Zinc
Aluminum
Ammonia -Nitrogen
Nitrate -Nitrite Nitrogen
% Total Solids
pH
Phosphorus
Potassium
TKN
Plant Available Nitrogen (by calculation)
5. A Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the Permittee
annually. The TCLP analysis shall include the following parameters (please note the regulatory level
in mg/L in parentheses):
Arsenic (5.0)
Barium (100.0)
Benzene (0.5)
Cadmium (1.0)
Carbon tetrachloride (0.5)
Chlordane (0.03)
Chlorobenzene (100.0)
Chloroform (6.0)
Chromium (5.0)
o-Cresol (200.0)
m-Cresol (200.0)
p-Cresol (200.0)
Cresol (200.0)
2,4-D (10.0)
1,4-Dichlorobenzene (7.5)
1,2-Dichloroethane (0.5)
1, 1 -Dichloroethylene (0.7)
2,4-Dinitrotoluene (0.13)
Endrin (0.02)
Heptachlor (and its hydroxide) (0.008)
Hexachlorobenzene (0.13)
Hexachloro-1,3-butadiene (0.5)
Hexachloroethane (3.0)
Lead (5.0)
Lindane (0.4)
Mercury (0.2)
Methoxychlor (10.0)
Methyl ethyl ketone (200.0)
Nitrobenzene (2.0)
Pentachlorophenol (100.0)
Pyridine (5.0)
Selenium (1.0)
Silver (5.0)
Tetrachloroethylene (0.7)
Toxaphene (0.5)
Trichloroethylene (0.5)
2,4,5-Trichlorophenol (400.0)
2,4,6-Trichlorophenol (2.0)
2,4,5-TP (Silvex) (1.0)
Vinyl chloride (0.2)
)v
6. Three copies of all required monitoring and reporting requirements as specified in conditions III 1, III
2, III 3, III 4, and III 5 shall be submitted annually on or before March 1 of the following year to the
following address:
NC Division of Water Quality
Water Quality Section
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Noncompliance Notification:
The Permittee shall report by telephone to the Asheville Regional Office, telephone number (828) 251-
6208, as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence with the land application program which results in the land application of
significant amounts of wastes which are abnormal in•quantity or characteristic.
b. Any failure of the land application program resulting in a release of material to receiving waters.
c. Any time that self -monitoring information indicates that the facility has gone out of compliance
with the conditions and limitations of this permit or the parameters on which the system was
designed.
d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of
adequate residual treatment.
e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application
site.
Persons reporting such occurrences by telephone shall also file a written report in letter form within
five (5) days following first knowledge of the occurrence. This report must outline the actions taken or
proposed to be taken to ensure that the problem does not recur.
1. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC
2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system
constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area,
or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An
exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to
immediate remediation action in addition to the penalty provisions applicable under General Statute
143-215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal
systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any
exceedance of standards at the Review Boundary shall require remediation action on the part of the
permittee.
2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. '
3. No land application of waste activities shall be undertaken when the seasonal high water table is less
than three feet below land surface.
V. INSPECTIONS
The Permittee or his designee shall inspect the residuals storage, transport, and application facilities to
prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the
release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall
maintain an inspection log or summary including at least the date and time of inspection, observations
made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of
inspections shall be maintained by the Permittee for a period of five years from the date of the
inspection and shall be made available to the Division or other permitting authority, upon request.
2. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the application site or
facility at any reasonable time for the purpose of determining compliance with this permit; may inspect
or copy any records that must be kept under the terms and conditions of this permit; and may obtain
samples of groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the land application activities are carried out in accordance
with the conditions of this permit, the supporting materials, and in the manner approved by this
Division.
2. This permit is effective only with respect to the nature and volume of wastes described in the
application and other supporting data.
3. This permit is not automatically transferable. In the event that there is a desire for the facilities to
change ownership or a name change of the Permittee, a formal permit request must be submitted to the
Division accompanied by an application fee, documentation from the parties involved, and other
supporting materials as may be appropriate. The approval of this request will be considered on its
merits and may or may not be approved.
4. The following are approved sites for residuals application (see attached map[s]):
Application Area [acres]
Site No. Owner/Lessee (excluding buffers)
Caldwell County
1 J.P. Baumgarner 25.0
2a Huffman Finishing Co. 20.0
3 John Frank Miller 35.0
TOTAL AVAILABLE ACRES 80.0
A portion of this site was determined to have groundwater within 36 inches of the
surface. The portion is marked on the attached map, and shall be excluded from the
application area whenever groundwater is not more than 36 inches from the surface.
5. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to
an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A
to 143-215.6C.
6. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days
after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate
action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4).
The issuance of this permit does not preclude the Permittee from complying with any and all statutes,
rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and
federal) which have jurisdiction.
The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
Upon receipt of the request, the Commission will review the adequacy of the facilities described
therein, and if warranted, will extend the permit for such period of time and under such conditions and
limitations as it may deem appropriate.
This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and
monitoring requirements the Division deems necessary_ in order to adequately protect the environment
and public health.
10. This permit shall become voidable unless the agreements between the Permittee and the
landowners/lessees are in full force and effect. The land owner agreements are considered expired
concurrent with the expiration date of the permit and must be renewed at the•same time the permit is
renewed.
11. Because of the limited site life (four years) due to high soil zinc levels, the pemiittee is required to
rotate application areas to avoid exceedance of allowable zinc levels to any one site.
Permit issued this theThirtieth day of September, 1999
NORTH OLINA E 7NTAL MANAGEMENT
kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number W00002431
1919 M10
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SCALE IN FEET
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FIGURE 1
HUFFMAN FINISHING COMPANY
SLUDGE LAND APPLICATION !�
CALDWELL COUNTY•_
Q002431/GW99119
SITE LOCATION OF J.P. BAUMGARNER PROPERTY
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FIGURE 2
HUFFMAN FINISHING COMPANY
SLUDGE LAND APPLICATION
CALDWELL COUNTY
WQQ0243I/GW99119
1, _�" LOCATIONS OF HUFFMAN FINISHING AND 7nHN FRANK rrTT T =D DD nl)=) TLV
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FIGURE
HUFFMAN FINISHING COMPANY
SLUDGE LAND APPLICATION
CALDWELL COUNTY
LArJD APPuUattjP AVLE-i WQ002431/G)A'99119
DETAIL MAP OF J.P. BAUMGARNER APPLICATION SIT'
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State of North Caroli;
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Mr. Lee T. Huffman
Huffman Finishing Company
P.O. Box 170
Granite Falls, North Carolina 28630
Dear Mr. Huffman:
IDIE""Fzl
June 19, 1995
JUN i 9
Subject: Permit Issuance
NPDES Permit NC0025135
Huffman Finishing WWTP
Caldwell County
In accordance with your application for discharge permit received on September 27, 1994, we are
forwarding herewith the subject State - NPDES permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between North Carolina and the US Environmental Protection Agency dated December 6, 1983.
Based on the draft permit comment letter received May 30, 1995, the following modifications
and/or comments are offered:
Discharge to Unnamed Tributary to Catawba River -
• Deadline for Relocation - As requested, the date for relocation to the Catawba River is no
longer specified on the effluent sheets.
• Reduction in Monitoring Frequencies - The frequencies for all parameters except chromium
have been reduced to monthly as requested. Since chromium is limited, the monitoring
frequency will be weekly.
• Change in toxicity test - The acute toxicity test that was originally placed in the permit on
December 6, 1993, has been reinstated for discharge to the unnamed tributary to the Catawba
River.
Discharge to Catawba River -
• Reduction in Monitoring Frequencies - The frequency foi• all parameters except chromium
and antimony has been reduced to monthly as requested. Since chromium and antimony are
limited, the monitoring frequencies will be weekly.
• Deletion of Antimony limit - This limit cannot be removed at this time. Evaluation of
existing monitoring data predicted a maximum value that would violate water quality
standards. After monitoring for one year, data can be reevaluated by the Division at the
facility's request.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 100% pdst-con6drner paper
• Increase in Phenols limit - The Division of Environmental Health (DEH) has expressed
concern about the location of Huffman's future outfall being upstream of the water intakes for
the towns of Hickory and Long View. DEH would have preferred that Huffman relocate the
outfall below these intakes. As a compromise, Huffman agreed to maintain the existing
permitted limits at the Catawba River discharge location to minimize the relocation distance.
For this reason, the phenols limit cannot be increased.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicative hearing upon written request within thirty
(30) days following receipt of this letter. This request must be in the form of a written petition,
conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of
Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless
such demand is made, this decision shall be final and binding. -
Please take notice this permit is not transferable. Part 11, EA. addresses the requirements to be
followed in case of change in ownership or control of this discharge.
This permit does not affect the legal requirements to obtain other, permits which may be required by
the Division of Environmental Management or permits required by the Division of Land Resources,
Coastal Area Management Act or any other Federal or Local governmental permit that may be
required.
If you have any questions concerning this permit, please contact Mr. Greg Nizich at telephone
number 919l133-5083, ext. 541.
Sincerely,
Original Signid By
David A Goodrich
A. Preston. Howard, Jr.; P.E.
cc: Central Files
Asheville Regional Office, Water Quality Section
Mr. Roosevelt Childress, EPA
Permits and Engineering Unit
Facilities Assessment Unit (No BP)
Aquatic Survey & Toxicology Unit
Operator Training & Certification Unit
Permit No. NCO025135
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Huffman Finishing Company, Inc.
is hereby authorized to discharge wastewater from a facility -located at
a site on US Highway 321
southeast of Granite Falls
Caldwell County
to receiving waters designated as an unnamed tributary to the Catawba River (Lake Hickory), and upon
outfall 'relocation, to the Catawba River (Lake Hickory) in the Catawba River Basin
in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I,
II, and III hereof.
The permit shall become effective August 1, 1995
This permit and the authorization to discharge shall expire at midnight on May 31, 2000
Signed this day June 19, 1995
Original SIVW By
David A. Goodrich
A. Preston Howard, Jr., P.E., Director .
Division of Environmental Management
By Authority of the Environmental Management Commission
PART I1I
OTHER REQUIREMENTS
e
A. Construction
No construction of wastewater treatment facilities or additions to add to the plant's treatment
capacity or to change the type of process utilized at the treatment plant shall be begun until
Final Plans and Specifications have been submitted to the Division of Environmental
Management and written approval and Authoriiatiofi to Construct has been issued.
B. Groundwater Monitorine
The permittee shall, upon written notice from the Director of the Division of Envirotunefital
Management, conduct groundwater monitoring as may be requited to detUrnin6 the
compliance of this NPDES permitted facility with the current groundwater standards.
C. Chanees in Discharees of Toxic Substances
The permittee shall notify the Permit Issuing Authority as soon as it knows bt has reasdfi to
believe:
a.That any activity has occurred or will occur Which would result in the discharge, on a
routine or frequent basis, of any toxic pollutant which is hot liriiited. id the permit, if that
discharge will exceed the highest of the followirig "notification levels';
(1) One hundred micrograms per liter 000 ug/1);
(2)TWo hundred micrograms per liter (200 QA) for ticibleiti and.acryloniffik; five
hundred micrograms per liter (500 ugA) for 2.4-dinitrophenol and for 2-methyl-4.6-
dinitrophenol; and one milligram per liter (I mg/1) for antimony;
(3) Five (5) times the maximum concentrad68 value itported for that pollutant in the
permit application.
b. That any activity has occurred or will occur which would iestrlt.in any discharge, on a
non -routine or infrequent basisi of a toxic pollutant which is not liriiited ifi the permit, if
that discharge will exceed the highest of the following "hbtificatioh levels';
(1) Five hundred micrograms per liter (500 ug/1);
(2) One milligram per liter a mg/1) for antimony;
(3) Ten (10) times the maximum concefitration valub reported for that pollutant ifi the
permit application.
D. Requirement to Continually Evaluate Alternatives to Wastewater Discharees
The permittee shall continually evaluate all wastewater disposal alternatives and pursue the
most environmentally sound alternative of the reasonably cost effective alternatives. If the
facility is in substantial non-compliance with the terms and conditions of the NPDES permit
or governing rules, regulations or laws, the permittee shall submit a report in such form and
detail as required by the Division evaluating these alternatives and it plan of action within
sixty (60) days of notification by the Division.
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
January 30, 1995
Mr. A.W. Huffman, Jr.
Huffman Finishing Company
P.O. Box 170
Granite Falls, NC 28630
I PEA 9 zgmo�
Subject: Permit No. WQ0002431
Huffman Finishing Company
Land Application of Wastewater Residuals
Caldwell County
Dear Mr. Huffman:
' In accordance with your application received on July 5, 1994, we are forwarding herewith Permit
No. W00002431, dated January 30, 1995, to Huffman Finishing Company for the continued operation of
a wastewater residuals land application program.
This permit shall be effective from the date of issuance until December 31, 1999, shall void Permit
No. WQ0002431 issued March 19, 1990, and shall be subject to the conditions and limitations as
specified therein. Please pay particular attention to the monitoring and reporting requirements contained in
this permit. Failure to establish an adequate system for collecting and maintaining the required operational
information will result in future compliance problems.
H any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North
Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447,
Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Mr. Ray Cox at (919)
733-5083.
Sincerely,
A. Prestc4/fli Howard, Jr., P.E.
cc: Caldwell County Health Department
Shankar Mistry, The Wooten Company
Asheville Regional Office, Water QualitySection
.Ash_e�vzlle e innaYOffce Groundwater ecnon
Jac`�c Floyd, Groundwater Section, Central Office
Training and Certification Unit
Facilities Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10%post-consumer paper
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
RESIDUALS LAND APPLICATION PERMIT
In accordance.with the provisions of Article 21 of Chapter 143, General Statutes of North_Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Huffman Finishing Company
Caldwell County
FOR THE
continued operation of a wastewater residuals land application program consisting of the application of
approximately 19.0 dry tons per year of residuals from the Huffman Finishing Company wastewater
treatment facility to approximately 80.0 acres of land in Caldwell County (described in condition VI.4)
with no discharge of wastes to the surface waters, pursuant to the application received on July 5, 1994,
and in conformity with the project plan, specifications, and other supporting data subsequently filed and
approved by the Department of Environment, Health and Natural Resources and considered a part of this
permit
This permit shall be effective from the date of issuance until December 31, 1999, shall void Permit
No. WQ0002431 issued March 19, 1990, and shall be subject to the following specified conditions and
limitations:
I. PERFORMANCE STANDARDS
1. This permit shall become voidable if the soils fail to adequately assimilate the wastes and
mayberrescinded unless the sites are maintained and operated in a manner which will
protecf the assigned water quality standards of the surface waters and ground waters.
2. The Iand application program shall be effectively maintained and operated as a non -
discharge system to prevent the discharge of any wastes resulting from. the operation of this
program.
3. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this program.
4. In the event that the land application program is not operated satisfactorily, including the
creation of nuisance conditions, the Permittee shall cease applying residuals to the sites and
take any immediate corrective actions as may be required by the Division.
5. Some of the buirers specified below may not have been included in previous permits for
this land application operation. However, any sites or fields that are included in this
permit, but were approved with different applicable buffers shall be reflagged to comply
with the below buffers. The following buffer zones shall be maintained:
a) 400 feet from residences or places of public assembly under separate ownership for
surface application method; however, the buffer zone requirement may be reduced to a
minimum of 100 feet upon written consent of the owner and approval from the
appropriate DEM regional office,
b) 200 feet from residences or places of public assembly under separate ownership for
subsurface residual injection method; however, the buffer zone requirement may be
reduced to a minimum of 100 feet upon written consent of the owner ,and the
appropriate DEM regional office,
c) 100 feet from any public or private water supply source, waters classified as SA or SB,
and any Class I or Class II impounded reservoir used as a source of drinking water for
both methods,
d) 100 feet from any streams classified as WS or B, any other stream, canal, marsh or
coastal waters and any other lake or impoundment for surface application,
e) 50 feet from any streams classified as WS or B, any other stream, canal, marsh or
coastal waters and any other lake or impoundment for subsurface application,
f) 100 feet from property lines for both surface and subsurface application methods;
g) 50 feet from public right of ways for both application methods,
h) 10 feet from upslope interceptor` drains and surface water diversions for both
application methods,
i) 25 feet from downslope interceptor drains, surface water diversions, groundwater
drainage systems and surface drainage ditches for both application methods.
6. A copy of this permit shall be maintained at the land application site when residuals are
being applied during the life of this permit. A spill prevention and control plan shall be
maintained in all residuals transport and application vehicles.
7.. Specific residual application area boundaries shall be clearly marked on each site prior to
and during application.
8. No residuals at any time shall be stored at any application site, unless approval has been
requested and obtained from the Division of Environmental Management.
9. Maximum slope for residual application shall be 10% for surface application and 18% for
subsurface applications.
IT._, OPERATION AND MAINTENANCE REQUIREMENTS -
The facilities and application sites shall be properly maintained and operated at all times.
A suitable vegetative cover, as listed in condition II 4, shall be maintained in accordance
with the crop management plan outlined by the local Extension Office of the Department of
Agriculture, or the Soil Conservation Service, or other agronomist, and approved by this
Division.
An acceptable pH must be maintained in the soil, residual and lime mixture, greater than
6.0, on all land application sites to insure optimum yield for the crop(s) specified below.
The agronomist shall provide information on the pH best suited for the specified crop and
the soil type.
Ya
4. The applicatiot..uws shall not exceed the following for 8.. pecified crops:
Crop PAN Qb /acre/"r )
Alfalfa
200
Bermuda Grass (Hay, Pasture)
220
Blue Grass
120
Corn (Grain)
160
Corn (Silage)
200
Cotton
70
Fescue
250
Forest (Hardwood & Softwood)
75
Milo
100
Small Grain (Wheat, barley, oats)
100
Sorghum, Sudex (Pasture)
180
Sorghum, Sudex (Silage)
220
Soybeans
200
Timothy, Orchard, & Rye Grass
200
5. No residuals other than the following are hereby approved for land application in
accordance with this permit:
Permit Estimated
Source County Number Volume (dry tons/year)
Huffman Finishing Company Caldwell NC0025135 19.0
6. The lifetime heavy metal loadings shall not exceed the following for the corresponding
Cation Exchange Capacities (CEC):
Lifetime Loadings (lbstacre)
Paramete r
CEC < 5
CEC 5 - 15
CEC > 15
Lead
500
1000
2000
Zinc
250
500
1000
Copper
125
250
500
Nickel
125
250
500
Cadmium
4.5
9
18
7. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified land application/residuals operator to be in responsible charge (ORC) of
the land application program. The operator must hold a certificate of the type classification
assigned to the land application program by the Certification Commission. The Permittee
must also employ a certified back-up operator of the appropriate type to comply with the
conditions of Title 15A NCAC 8A, :0202.
Adequate procedures shall be provided to prevent surface runoff from carrying any
disposed or stored residuals into any surface waters.
Surface applied residuals will be plowed or disced within twenty-four (24) hours after
application on lands with no cover crop established.
10. For areas that are prone to flooding or within the 100-year flood elevation, residuals may
be applied only during periods of dry weather. The residuals must be incorporated into the
soil within twenty-four (24) hours after application.
11. Appropriate m_—ares must be taken to control public a --- 3s to the land application sites
during active site use and for the 12-month period following the last residual application
event. Such controls may include the posting of signs indicating the activities being
conducted at each site.
12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from
conveying pollutants from the residuals application area onto the adjacent property or into
any surface waters.
13. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall
event of 1/2-inch or greater in 24 hours. Any emergency residuals disposal measures must
first be approved by the Division of Environmental Management.
14. Residuals shall not be applied to any land application site that is flooded; frozen or snow-
covered.
15. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by
the Division.
16. Animals shall not be grazed on an application site for 30 days after residuals application.
Application sites that are to be used for grazing shall have fencing that will be used to
prevent access after each application.
17. Food crops, feed crops and fiber crops that do not come in contact with the residuals shall
not be harvested for 30 days after residuals application.
18. Food crops with harvested parts that touch the residual/soil mixture and are totally above
the land surface (ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for
14 months after residuals application.
19. Food crops with harvested parts below the surface of the land (root crops such as potatoes,
carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals
when the residuals remain on the land surface for four (4) months or longer prior to
incorporation into the soil.
20. Food crops with harvested parts below the surface of the land shall not be harvested for 38
months after application of residuals when the residuals remain on the land surface for less
than four (4) months prior to incorporation into the soil.
21. Turf shall not be harvested for 1 year after residualsapplication if the turf is to be placed on
land with a high potential for public exposure,
III. MONITORING AND REPORTING REQUIREMENTS
Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue
analyses) deemed necessary by the Division of Environmental Management to insure
protection of the environment will be established and an acceptable sampling and reporting
schedule shall be followed.
4
Proper record_ ..__all be maintained by the Permittee 1`. ring all application activities.
These records shall include, but are not necessarily limited to the following information:
a) source of residuals
b) date of residual application
c) location of residual application (site, field, or zone #)
d) method of application
e) weather conditions (sunny, cloudy, raining, etc.)
f) soil conditions
g) type of crop or crops to be grown on field
h) volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare
i) annual and cumulative totals of dry tons/acre of residuals, annual and cumulative
pounds/acre of each heavy metal (which shall include, but not be limited to cadmium,
copper, lead, nickel, and zinc), annual pounds/acre of plant available nitrogen (PAN),
and annual pounds/acre of phosphorus applied to each field.'
A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted
of each site receiving residuals in the respective calendar year and the results maintained on
file by the Permittee for a minimum of five years.
The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the
following parameters:
Acidity Manganese Potassium
Calcium Percent Humic Matter Sodium
Copper pH Zinc
Magnesium Phosphorus
Base Saturation (by calculation)
Cation Exchange Capacity
The Standard Soil Fertility Analysis (see above) and an analysis for the following metals
shall be conducted once prior to permit renewal on soils from each site which has received
sludge during the permit cycle.
Cadmium Lead Nickel
A residuals analysis will be conducted annually from the date of permit issuance by the
Permittee and the results maintained on file by the Permittee for a minimum of five years.
If land application occurs at a frequency less than annually, a residuals analysis will be
required for each instance of land application.
The residuals analysis shall include but is not necessarily limited to the following
parameters:
Cadmium
Nitrate -Nitrite Nitrogen
Copper
% Total Solids
Lead
pH
Nickel
Phosphorus
Zinc
Plant Available Nitrogen (by calculation)
Aluminum
Potassium
Ammonia -Nitrogen
Sodium
Calcium
TKN
Magnesium
A Toxicity Chi-___eristics Leaching Procedure (TCLP) ysis shall be conducted by the
Permittee annually. The TCLP analysis shall include the following parameters (please note
the regulatory level in mg/L in parentheses):
Arsenic (5.0)
Benzene (0.5)
Carbon tetrachloride (0.5)
Chlorobenzene (100.0)
Chromium (5.0)
m-Cresol (200.0)
Cresol (200.0)
1,4-Dichlorobenzene (7.5)
1,1-Dichloroethylene (0.7)
Endrin (0.02)
Hexachlorobenzene (0.13)
Hexachloroethane (3.0)
Lindane (0.4)
Methoxychlor (10.0)
Nitrobenzene (2.0)
Pyridine (5.0)
Silver (5.0)
Toxaphene(0.5)
2,4,5-Trichlorophenol(400.0)
2,4,5-TP (Silvex) (1.0)
Barium (100.0)
Cadmium (1.0)
Chlordane (0.03)
Chloroform (6.0)
o-Cresol (200.0)
p-Cresol (200.0)
2,4-D (10.0)
1,2-Dichloroethane (0.5)
2,4-Dinitrotoluene (0.13)
Heptachlor (and its hydroxide) (Q.008)
Hexachloro-1,3-butadiene (0.5)
Lead (5.0)
Mercury (0.2)
Methyl ethyl ketone (200.0)
Pentachlorophenol (100.0)
Selenium (1.0)
Tetrachloroethylene (0.7)
Trichloroethylene (0.5)
2,4,6-Trichlorophenol (2.0)
Vinyl chloride (0.2)
Three copies of all required monitoring and reporting requirements as specified in
conditions III 1, III 2, III 3, III 4 and III 5 shall be submitted annually on or before March
1 of the following year to the following address:
NC Division of Environmental Management
Water Quality Section
Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535
Noncompliance Notification:
The Permittee shall report by telephone to the Asheville Regional Office, telephone number
704/251-6208, as soon as possible, but in no case more than 24 hours or on the next
working day following the occurrence or first knowledge of the occurrence of any of the
following:
a. Any occurrence with the land application program which results in the land application
of significant amounts of wastes which are abnormal in quantity or characteristic.
b. Any failure of the land application program resulting in a release of material to receiving
waters.
c. Any time that self -monitoring information indicates that the facility has gone out of
compliance with the conditions and limitations of this permit or the parameters on
which the system was designed.
d. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate residual treatment.
e. Any spillage or discharge from a vehicle or piping system transporting residuals to the
application site.
Persons reporting such occurrences by telephone shall a,bu file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
Any groundwater quality monitoring, as deemed necessary by the Division, shall be
provided.
No land application of waste activities shall be undertaken when the seasonal high water
table is less than three feet below land surface.
V'. INSPECTIONS
1. The Permittee or his designee shall inspect the residuals storage, transport, and application
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health, or a
nuisance. The Permittee shall maintain an inspection log or summary including at least the
date and time of inspection, observations made, and any maintenance, repairs, or corrective
actions taken by the Permittee. This log of inspections shall be maintained by the Permittee
for a period of five years from the date of the inspection and shall be made available to the
Division of Environmental Management or other permitting authority, upon request.
Any duly authorized officer, employee, or representative of the Division of Environmental
Management may, upon presentation of credentials, enter and inspect any property,
premises or place on or related to the application site or facility at any reasonable time for
the purpose of determining compliance with this permit; may inspect or copy any records
that must be kept under the terms and conditions of this permit; and may obtain samples of
groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the land application activities are carried out in
accordance with the conditions of this permit, the supporting materials, and in the manner
approved by this Division.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. This permit is not automatically transferable. In the event that there is a desire for the
facilities to change ownership or a name change of the Permittee, a formal permit request
must be submitted to the Division of Environmental Management accompanied by an
application fee, documentation from the parties involved, and other supporting materials as
may be appropriate. The approval of this request will be considered on its merits and may
or may not be approved.
4. The following a« approved sites for residuals applicatior. i,,e attached map(s)):
Area [acres]
1 J.P. Baumgarner 25.0
2a Huffman Finishing Co. 20.0
3 John Frank Miller 35.0
TOTAL AVAILABLE ACRES 80.0
a A portion of this site was determined to have groundwater within 36 inches of the
surface. The portion is marked on the attached map, and shall be excluded from the
application area whenever groundwater is not more than 36 inches from the surface.
Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c).
The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
7. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
9. This permit may be modified, or revoked and reissued to incorporate any conditions,
limitations and monitoring requirements the Division of Environmental Management deems
necessary in order to adequately protect the environment and public health.
10. This permit shall become voidable unless the agreements between the Permittee and the
landowners/lessees are in full force and effect. The land owner agreements are considered
expired concurrent with the expiration date of the permit and must be renewed at the same
time the permit is renewed.
Permit issued this the thirtieth day of January, 1995
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
O
I
A. Preston noward, Jr., P.R., Director
Division of Environmental Management
By Authority of the Environmental Management Commission
Permit Number WQ0002431
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State of North Carolina
Department of Environment, Health, and Natural Resources
Asheville Regional Office
James R Hunt, Jr., Governor Ann B. Orr
Jonathan B. Howes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT Regional Manager
GROUNDWATER SECTION
March 1, 1993
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
P 411 632 903
Mr. A. W. Huffman, Jr.
Huffman Finishing Company
Post Office Box 170
Granite Falls, North Carolina 28630
Dear Mr. Huffman:
Subject: Notice of Violation
Huffman Finishing Company
Permit No. NCO025135
June 5, 1989 Authorization to Construct
Caldwell County, North Carolina
Permit No. NCO025135 Authorization to Construct issued on June 5, 1989,
requires Huffman Finishing Company to take samples of groundwater, analyze
those samples and report the results of analyses to the Division of
Environmental Management.
Permit No. NCO025135 Authorization to Construct stipulates that the
analytical methods used for TOX must be capable of detecting the total of all
halogenated organic compounds present at a concentration of 5.0 parts per
billion (ppb) or greater. In the event that a TOX concentration of 5.0 ppb or
greater is detected, any individual halogenated organic compound(s) present at
a concentration at or above the method detection limit (MDL) must be identified
and quantified utilizing EPA Methods 601, 602, 604, and 611.
Review of compliance monitoring data reported for the November 17, 1992,
sample date indicates TOX concentrations of 39 ug/l for monitor well K72g2 and
26 ug/l for monitor well K72g3. You are in violation of Permit No. NCO025135
Authorization to Construct in that individual halogenated organic compounds
were not identified.
hncrchary2 Building, 59 Wood1in Place, Asheville, N.C. 28801 • Telephone 704-2516208
An Equal Opportunity Affirmative Action Employer
Mrs. A. W.-Huffman, Jr.
March 1, 1993
Page 2
You are required to sample the monitor wells in March, 1993. This office
is requiring that in addition to the sampling required by Permit No. NC0025135
Authorization to Construct, that monitor wells K72g2 and K72g3 be resampled for
TOX, with analyses being performed to the lowest method detection limit
utilizing EPA Methods 601, 602, 604, and 611.
Please be aware that violations of conditions of a NPDES Permit may
subject the violator to enforcement action, including but not limited to
assessment of civil penalties, in accordance with the provisions of North
Carolina General Statute 143-215.6.
Should it be helpful to you to discuss this matter further, 2 encourage
you to call Ms. Kay Dechant or Ms. Ann Rumbough at 704-251-6208.
Sincerely,
Roy M. Davis
Regional Supervisor
RMD/ACR/gc
cc: Shuford Wise
Ted Bush
Kent Wiggins
Forrest Westall
Don Link
A t ow[
State of North Carolina
Department of Environment, Health, and Natural Resources
Asheville Regional Office
James G. Martin, Governor
William W Cobey, Jr., Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT
ASHEVILLE REGIONAL OFFICE
GROUNDWATER SECTION
May 12, 1992
Mr. Lee T. Huffman
Huffman Finishing Company
Post Office Box 170
Granite Falls, North Carolina 28630
Dear Mr. Huffman:
Ann B. Orr
Regional Manager
Subject: Review of Groundwater Compliance Monitoring Data
Huffman Finishing Company
Permit No. NCO025135
Authorization to Construct
Caldwell County, North Carolina
I have reviewed the compliance monitoring data from
groundwater samples collected on February 21, 1992 at the
subject facility. The data and monitoring well installation
report was submitted by Engineering and Environmental
Services, and received in this office on April 20, 1992.
It is noted that there is an exceedance of the State's
Groundwater Standards (NCAC Title 15 Subchapter 2L) from
samples collected in the monitor well located downgradient of
the wastewater treatment plant (MW-3). The groundwater
standard for chloride is 250 milligrams per liter (mg/1),
whereas MW-3 contained chloride at a concentration of 270
mg/1. Also, the groundwater standard for dissolved solids of
500 mg/1 was nearly approached in MW-3 at a concentration of
485 mg/l.
The subject authorization to construct (copy attached)
requires that if TOX concentrations are detected at 5.0 parts
per billion (ppb) or greater, additional analyses utilizing
EPA Methods 601, 602, 604, and 611 shall be performed. The
compliance monitoring data from MW-3 is insufficient in that
the additional analyses were not reported but are required
since TOX concentrations were 94 ppb.
InterchanK Building, 59 Wxtdfin Place, Asheville, NC. 29901 • Telephone 764751 620R
An Equal Oplxxtunity Affirmative Action Employer
t
Mr. Lee T. Huffman
May 12, 1992
Page 2
Also, since TOC concentrations in MW-3 exceeded 10 mg/l,
additional analysis should have been performed to identify the
individual constituents comprising the TOC concentration. A
TOC concentration of 26.1 mg/l in MW-3 requires that
additional sam lin a conducted with analyses o rme
according to EPA Methods 502.2• or 524.2 an EPA Method 625 i
These methods include the same parameters as et�ds�b(ii1 602,
604, and 611 so they would fulfill the additional analysis
requirement for TOX as described above.
NCAC Title 15 Subchapter 2L .0106C requires that "any
person conducting or controlling an activity which results in
an increase in the concentration of a substance in excess of
the groundwater standard. -..at or beyond a review boundary
demonstrate, through predictive calculations or modeling, that
natural site conditions, facility design and operational
controls will prevent a violation of standards at the
compliance boundary...". Also, groundwater monitoring at the
compliance boundary may be utilized to demonstrate or assess
compliance.
Since the groundwater standard for chloride has been
exceeded at the review boundary (MW-3), the aforementioned
demonstration will be required if the exceedance of the
State's groundwater is confirmed.
You are required to resample the monitor wells for all
the parameters described in the Authorization to Construct for
Permit No. NC0025135. As discussed during our telephone
conversation on May 5, 1992, Ann Rumbough and Ted Minnick from
our office will be sampling the monitor wells on May 18, 1992.
Please ask Mr. Shuford Wise to contact me regarding splitting
samples on that date.
Thank you for your cooperation. If you have any comments
or questions, please contact me at (704) 251-6208.
LKD/gc
cc: Betty Wilcox
Sincerely,
Laura Kay Dechant
Hydrogeologist
E�5
April 16, 1992
Ms. Sherry Phillips
North Carolina DEM
Groundwater Section
P O Box 29535
Raleigh, NC 27626-0535
Dear Ms. Phillips:
engineering and environmental services
Engineering and Environmental Services is submitting the February, 1992
groundwater sampling and testing results on behalf of the Huffman
Finishing Company for their NPDES Permit No. NC 0025135.
Groundwater samples were collected from monitoring wells upgradient (MW-2)
and downgradient (MW-3) of the wastewater treatment plant on February 21,
1992. North Carolina DEM Form GW-59 and the laboratory reports are
attached.
If you have any questions regarding the enclosed materials please can Keith
Seramur or Ron Bannister at (704) 328-2991.
Sincerely,
Keith C. Seramur, P.G.
Engineering and Environmental Services
KCS:alb
Enclosures
cc: Mr. Lee T. Huffman
Huffman Finishing Co.
Ms. Kay Dechant
North Carolina DEM
Post Office 3009 (704) 328-2991
Hickory, NC 28603
GROUNDWATI
COMPLIANCE
Facility Name Huffman Finishing Company
Address P 0 Box 170
Granite Falls, NC Countv Caldwell
Well
Well
Well
Depth
Meas
Gallo
Field
Date
Gallon
Labor
Non
Location Downgradient of treatment facilit (REOUI
Identification Number MW-3 Well Depth 15.2 Ft.
Diameter2 inch Sample (Screened) Interval 5.2 Ft To 15.2 Ft.
to Water Level 12.5 ft. below measuring point (before sampling)
uring point is approx 2 ft. above land surface
of water pumped/bailed before sampling 2 gallons (well bailed dry)
Analysis: pH ific Conductance uMhos Temp. oC Odor No
Sample Collect�T Date Lab Sample Analyzed specified for each —pair
atory Name Blue Ridge Labs Certification
COD 320
(3/2/92) mg/I
Coliform: MF Fecal
/100ml
Coliform: MF Total
/100m1
(Note: Use MPN method for highly turbid samples
485 (2/28/92)mg/I
Dissolved Solids: Total
pH (when l zed)
5.58(2/21/92 nits
.
Chloride 270
(2/27/92)mg/I
Arsenic 0.003
(2/21/92)mg/I
Grease and Oils
mg/I
Hardness: Total
mg/I
Phenol
mg/1
Sulfate
�mg/I
Specific Conductance
uMhos
Total Ammonia < 0.50 (2/26/92)mg/I
TIN as N
mg/I
PERMIT NUMBER: (REQUIRED)
Non -Discharge
NPDES NC 0025135
TYPE OF DISPOSAL OPERATION BEING MONITORED
RED)
Lagoon Septo TanWDrain Field
Spray Field Subsurface Low -Pressure
Piping (LPP)
Land Application of Sludge
X other Wastewater
Rotary Distributor tr.. t- o. nt „l.,
Appearance Clear
ameter
No. 275
Nitrite (NO 2) as N mg/I
Nitrate (NO3) as N 0.62 (2/26/92) mg/I
Phosphorus: Total as P mg/I
Al - Aluminum mg/I
Ba - Barium mg/I
Ca - Calcium mg/I
Cd - Cadmium mg/I
Chromium: Total mg/I
Cu - Copper 0.087 (2/21/92) mg/1
Fe - Iron mg/I
Hg - Mercury mg/I
K - Potassium mg/I
Mg - Magnesium mg/I
Mn - Manganese mg/1
Na - Sodium 191.6 (2/21/92) mg/I
Ni - Nickel mg/I
Pb - Lead mg/I
Zn - Zinc 0.04 (2/21/92) mg/I
Pesticides/Herbicides
(Specify Compounds)
ug/I
ug/I
ug/I
Other (Specify Compounds and
Concentration units)
Orthophosphate 0.10 w/1 (2/21/
TOX 0.094 mg/1 '(3/6/92)
I CERTIFY THAT THIS REPORT IS TRUE AND ACCURATE. ll__ ----
Note: Values should ref %tRrdj�,_ lvedEam
ELI . c HEM Nl"
colloidal concen ations-(see—�— mac )
✓✓ /1`''�lf-»--sf- I I`Z'� See back for instructions. ..
Signature of P itte (or Authorized Agent*) Date •• Submit blue, green, and yellow copies only to address above.
GW-59 REV. 4/91
Ni - Nickel mg/I
Pb - Lead mg/I
Zn - Zinc 0.04 (2/21/92) mg/I
Pesticides/Herbicides
(Specify Compounds)
ug/I
ug/I
ug/I
Other (Specify Compounds and
Concentration units)
Orthophosphate 0.10 w/1 (2/21/
TOX 0.094 mg/1 '(3/6/92)
I CERTIFY THAT THIS REPORT IS TRUE AND ACCURATE. ll__ ----
Note: Values should ref %tRrdj�,_ lvedEam
ELI . c HEM Nl"
colloidal concen ations-(see—�— mac )
✓✓ /1`''�lf-»--sf- I I`Z'� See back for instructions. ..
Signature of P itte (or Authorized Agent*) Date •• Submit blue, green, and yellow copies only to address above.
GW-59 REV. 4/91
I CERTIFY THAT THIS REPORT IS TRUE AND ACCURATE. ll__ ----
Note: Values should ref %tRrdj�,_ lvedEam
ELI . c HEM Nl"
colloidal concen ations-(see—�— mac )
✓✓ /1`''�lf-»--sf- I I`Z'� See back for instructions. ..
Signature of P itte (or Authorized Agent*) Date •• Submit blue, green, and yellow copies only to address above.
GW-59 REV. 4/91
L
Facility Name Huffman Finishing Company
Address P 0 Box 170
to Falls, NC
Well Location Upgradient of treatment facility
Caldwell
Well Identification Number NW-2 Well Depth 29.0 Ft.
Well Diameter 2 inch Sample (Screened) Interval 19.0 Ft To 29.0 Ft.
Depth to Water Level 14.8 ft. below measuring point (before sampling)
Measuring point is approx 2 ft. above land surface
Gallons of
Field Analysis:
Date Sample
water pumped/balled before sampling 9.25 gallons
pH 2 2i Specific Conductance
Collected /9G Date
Laboratory Name Blue Ridge Labs
PERMFr NUMBER: (REQUIRED)
Non -Discharge
NPDEs NC 0025135
TYPE OF DISPOSAL OPERATION BEING MONFrORED
(REQUIRED)
Lagoon
Septic TanWDrain Field
Spray Field Subsurface Low -Pressure
Piping (LPP)
Lard Application of skrdge
X Other Wastewater ..
Rotary Distributor iYPAFmnnt n1nnt
uMhos Temp. oC Odor None Appearance Clear
Lab Sample Analyzed specified for each parameter
Certification No. 275'
COD 80
(2/21/92) mg/1
Coliform: MF Fecal
J100ml
Coliform: MF Total
/100ml
(Note: Use WN method for hlgh<i turbid
PPles)
Dissolved Solids: Total
(2
/28/92) mg/I
pH (when analyzed) 5.26
(2/20/92) units
TOC 6.79
(3/6/92) mg/I
Chloride < 0.01
(2/27/92) mg/I
Arsenic 0.001
(2/21/92) mg/I
Grease and Oils
_ mg/I
Hardness: Total
mg/I
Phenol
mg/I
Sulfate 37
_
(2/27/92) mg/I
Specific Conductance
uMhos
Total Ammonia { 0.50
(2/26/92) mg/I
TKN as N
mg/I
Nitrite (NO 2) as N 1.11 (2/21/92) mg Nitrate (NO 3) as N g/I
Phosphorus: Total as P
mg/I
Al - Aluminum
mg/I
Ba - Barium
mg/I
Ca - Calcium
mg/I
Cd - Cadmium
mg/I
Chromium: 01001
Cu - Copper
(2/21/92) mg/I
Fe - Iron
mg/I
Hg - Mercury
mg/I
K - Potassium
mg/I
Mg - Magnesium
mg/I
Mn - Manganese
mg/I
Na - Sodium 3.0
(2/21/92) mg/I
I CERTIFY THAT THIS REPORT IS TRUE AND ACCURATE.
Signature of PAhnitteeXor Authorized Agent') Date
GW-59 REV. 4/91
Ni - Nickel mg/I
Zn - Zinc d 0.02 (2/21/92) mg/I
Pesticides/Herbicides
(Specify Compounds)
ug/I
ug/I
ug/I
Other (Specify Compounds and
Concentration units)
Orthophosphate 0.08 mg/l (2/21/92'
Note: Values should rej' i�
colloidal concentrations.
See back for instructions.
`• Submit blue, green, and yellow copies only to address above.
t ilEidT: in v S
r„ginee. �.y arr� En,irur�rr�ental _.rr,Vrces
°._. Bo- 3009
HiL.r:ur L. N.C. _8'60.i
Attention: Mr. R. Bannister
DATE RECEi'rED: FebmdrU 21, 1992
DATE REPORTED: March 12, 1992
DATE REISSUED: April 2, 1992**
DATE REISSUED: April 13, 1992***
SAMPLE NUMBER SAMPLE DESCRIPTION
'202-0301 A Water; 91075-2-21-92-002 for COD.
202-0301B Water; 91075-2-21-92-002 for TOC.
202-0301 C Water.: 91075-2-21-92-002 f or NH, N.
202-0301D `dater; 91075-2-21-92-002 for Orthophosphate.
202-0301 E W-51 er; 910 75-2-21-92-002 for NO3.
202-0301F Water, 91075-2-21-92-002 for pH & TDS_
202-03016 Water; 91075-2-2 1-92-002 for Cl.
202-0301 H Water; 91075-2- 21-92-002 for SO4.
202-03011 Water; 91075-2-21-92-002 for As, Cu, Zn, Na..
202-03011 Water, 91075-2-21-92-002 forTO;X.
APR 2 0 p92
GROUNDWATER SECTION
ASHEVILLE REGIONAL OMCE
PARAMETER
RESULTS
i1QL
DATE STARTED
202-0301A - COD
SO
1 r1lg/1
2/21/92
202-03015 - TOC
6.79
0.10 mg/l
3/6/92
202-0301 C - NH3N
*
0.50 rng/l
2/26/ 92
Concentrations are below Minimum Quantification Limit except where noted.
HC Laboratory Certificate Ho- Z75-
PARAMETER
RESULTS
ii-QL
DATE STARTED
202-0301 D -
i rtho[rflosphate
0.00
0.05
rng/l
20"21 /92
2 0,2-0301 E -
NO3
1.11
0.10
rrtg/1
2/21 /92
202-0301F -
pH
5.26
0.01
SLI
2/ •21 /t92
-
TDS
"
1
rng/l
2/26/92
202-030 i G -
Cl
0.1
mg/i
2/27/92
202-0301 H -
SO4
37
1
nig/l
2/27/92
202-03011 - .
As
0.001
O u01
tr g/1
2/21 f192
-
Cu
0.001
0.001
rrig/l
2/21 /92
-
7n
0.02
0.01
mg/l
2/21 /92
-
Na
3.0
0.1
nag/1
2f''2l /92
202-0301J -
TOX
0.014
0.010
mg/1{"
3/b/92
NOTE: Reissued
due to typographical error for TOX MILL value_
MOTE: Reissued
due to typographical
error for Date Started on NO3 _x
pH.
REPORTED BY:
D_ R. Wessi er -
General Manager
Concentrations are below Minimum Quantification Limit except where noted.
NG Laboratory Certificate No_ Z75:
CLIENT: Engineering and En'd11-0nrnental Seryices
P.L. BOX 3009
Hickory, d.C.2j603
Attention: Mr. R. Bannister
DATE RECEIVED: February 21, 1992
DATE REPORTED: March 12, 1992
DATE REISSUED: April 2, 4992 **
SAMPLE NUMBER SAMPLE DESCRIPTION
APR 2 01992
nunmmnwarco c[PTUHA
n
n
202-0 302A Water: 91075-2-21-92=00 3 for COD.
202-0302B ;Hater; 91075-2-21-92-003 for TOC.
202-0302C Water; 9 1075-2-2 1-92-003 for NH-N.
202-0302D Water: 91075-2-2 1-92-003 for Orthophosphate.
202-0302E ;Hater; 91075-2-21-92-003 for NOa.
202-0302F ;Hater; 91075-2-21-92-003 f or pH & TDS.
202-0-026 Water, 91075-2-21-92-003 for Cl.
202-0302H Water, 91075-2-21-92-003 for SO¢.
202-03021 Water; 91075-2-21-92-003 for As, Cu, Zn, Na..
202-0302J Water; 91075-2 1-92-003 for TOX.
PARAMETER RESULTS MClL DATE STARTED
202-0302A - COD 320 1 mg/1 3/2/92
202-03020 - TOC 26.1 0.10 mg/1 3/6/92
202-0302C - NH3fd * 0.50 mg/1 2/26/92
* Concentrations are below Minimum Quantification Limit except where noted.
NC Laboratory Certtftcate No_ Z75_
PARAMETER
RESULTS
M— L
DATE STARTED
202-03021) -
Ort?mphosphate
),10
0.05
mg/1
21'21 /92
202-0-
��'�2` -
,10�
0 .62
0.10
tTig!1
2126/92
20-9-0302F -
pH
5.58
0.01
su
it i,!y2
' "
-
TDS
485
1
mg:'1
2! 28!Q2
02-03026 -
Cl
270
0.1
mg/1
2!27/92
202-0302H -
SO a
103
1
rrigr'1
'2i'2'!91
202-03021 -
As
0.003
0.001
mg/1
2/ 21 / 9 2
-
Cu
0.087
0.001
mg/1
2/21 /92
-
-n
004
0.01
mg!l
2/21 92
-
Na
191.5
0.1
mg/?
2/21/ 9'2
202-0302_t -
TO„
0.094
0.010
mg/1**
3/b/92
** NOTE: Reissued
due to typographical error for T0X MQL value.
��ir�
REPORTED BY:
D. R_ Wessi
r - General Manager
*Concentrations are below Minimum Quantification Limit except where noted.
NC Laboratorg Certificate No. 275_
RECEIVED
RIONSION OF ENVIRONMENTAL MA MIEMW
MAR 27 1990
MOORESVILLE
7AF01011A. 9=1
l--i,n■�7rJ'
6 oaivz/j J
State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina`27611
James G. Martin, Governor `� ge T. Everett, Ph.D.
William W. Cobey, Jr., Secretary%.' .': —� Director
�clr9, 1990 =I
Mr. A.W. Huffman, Jr. �tl 1990
Huffman Finishing Company MAR
PO Box 170 T
Granite Falls, NC28630 GROOMOWAiLR S�CIION
m LE a NC
Subject: ermlt No. WQ0002431
Huffman Finishing Company
Land Application of Wastewater
Treatment Plant Sludge
Caldwell County
Dear Mr. Huffman:
In accordance with your application received September 22, 1989, we are forwarding
herewith Permit No. WQ0002882, dated March 19, 1990, to Huffman Finishing Company for the
operation of the subject sludge land application program.
This permit shall be effective from the date of issuance until February 28, 1995, and shall
be subject to the conditions and limitations as specified therein. Please pay particular attention to
the monitoring requirements in this permit. Failure to establish an adequate system for collecting
and maintaining the required operational information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request an adjudicatory hearing upon written request within 30 days
following receipt of this permit. This request must be in the form of a written petition, conforming
to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative
Hearings, P.O. Box 11666, Raleigh, NC 27604. Unless such demands are made this permit shall
be final and binding.
One set of approved documents is, being forwarded to you. If you need additional
information concerning this matter, please contact Mr Jack Floyd at 919/ 733-5083.
cc: Caldwell County Health Department
a e ^ eglon Tlfftce
•oundwater Secuon
The Wooten Company
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015
An Equal Opporumiry Affirmative Action Employer
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
SLUDGE LAND APPLICATION PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North
Carolina as amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Huffman Finishing Company
Caldwell County
FOR THE
operation of a sludge land application program consisting of applying approximately 19 dry tons
of sludge per year, generated by the Huffman Finishing Company Wastewater Treatment Plant, to
approximately 115 acres of land described in condition No. VI.6 with no discharge of wastes to
the surface waters, pursuant to the application received September 22, 1989 and in conformity
with the project plan, specifications, and other supporting data subsequently filed and approved
by the Department of Environment, Health and Natural Resources and considered a part of this
permit.
This permit shall be effective from the date of issuance until February 28, 1995, and shall
be subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
The Mooresville Regional Office, phone no. 704-663-1699, and the appropriate
local governmental official (county manager/city manager) shall be notified at least
twenty-four (24) hours prior to the initial application of the sludge so that an
inspection can be made of the application sites and application method. Such
notification to the regional supervisor shall be made during the normal office hours
from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State
Holidays.
2. This permit shall become voidable if the soils fail to adequately absorb the wastes
and may be rescinded unless the sites are maintained and operated in a manner
which will protect the assigned water quality standards of the surface waters and
ground waters.
3. The land application program shall be effectively maintained and operated as a
non -discharge system to prevent the discharge of any wastes resulting from the
operation of this program.
4. The issuance of this permit shall not relieve the Permittee of the responsibility for
damages to surface or groundwaters resulting from the operation of this facility.
In the event that the land application program is not operated satisfactorily, including
the creation of nuisance conditions, the Permittee shall cease applying sludge to the
sites and take any immediate corrective actions, including the construction of
additional or replacement wastewater treatment or disposal facilities.
No crops for direct human consumption shall be raised on these sites for a period
of 18 months following sludge application.
7. Maximum slope for sludge application shall be 10% for surface application and
18% for subsurface applications.
The following buffers zones shall be maintained:
a) 400 feet from residences under separate ownership for surface application
method, however the buffer zone requirement may be reduced to a
minimum of 100 feet upon written consent of the owner.
b) 200 feet from residences under separate ownership for injection method,
however the buffer zone requirement may be reduced to a minimum of 100
feet upon written consent of the owner.
c) 100 feet from "SA and SB" classified waters and public surface water supplies
and potable wells for both methods,
d) 50 feet from "WS" classified waters and other streams, creeks, lakes, rivers,
and surface water drainage ways for injection method.
e) 100 feet from "WS" classified waters and other streams, creeks, lakes, rivers
and surface water drainage ways for surface application method,
f) 100 feet from property lines for both methods,
g) 50 feet from public right of ways for surface application methods,
h) 25 feet from public right of ways for subsurface disposal methods,
i) 10 feet from upslope interceptor drains and surface water diversions for both
methods,
j) 25 feet from downslope interceptor drains, surface water diversions,
groundwater drainage systems and surface drainage ditches for both
methods.
9. A copy of this permit shall be kept at the land application site when sludge is being
applied during the life of this permit. A spill prevention and control plan shall be kept
in all sludge transport and application vehicles.
10. Speck sludge application area boundaries shall be clearly marked on each site prior
to and during sludge application.
11. No sludge at any time shall be stored at any application site.
II. OPERATION AND MAINTENANCE REQUIREMENTS
The facilities and disposal sites shall be properly maintained and operated at all
times.
2. A suitable vegetative cover as listed in condition II.3, shall be maintained in
accordance with the crop management plan approved by this Division.
2
The application rates shall not exceed the following for the specified crops:
CLO-121a PAN (lbs/acre/year)
Fescue 250
Other Pasture Grasses 200
Com 200
4. No sludges other than that from the Huffman Finishing Company Wastewater
Treatment Plant is hereby approved for land application in accordance with this
permit.
5. The lifetime heavy metal loadings shall not exceed the following for the
corresponding Cation Exchange Capacity (CEC):
Parameter CEC < 5
Lead (lbs/acre)
500
Zinc (lbs/acre)
250
Copper (lbs/acre)
125
Nickel (lbs/acre)
125
Cadmium (lbs/acre)
4.5
6. The Permittee shall employ a certified wastewater treatment plant operator to be in
responsible charge of the land application operation. The operator must hold a
certificate of the grade at least equivalent to the classification assigned to the
land application program by the Certification Commission.
7. Adequate procedures shall be provided to prevent surface runoff from carrying any
disposed or stored sludge material into any surface waters.
Animals shall not be grazed on sludge applied land within a 30-day period
following the sludge application. Application sites that are to be used for grazing
shall have fencing that will be used to prevent access after each application.
9. Surface applied sludge will be plowed or disced within twenty-four (24) hours
after application on lands with no cover crop established.
10. For areas that are prone to flooding or within the 100-year flood elevation, sludge
may be applied only during periods of dry weather. The sludge must be
incorporated into the soil within twenty-four (24) hours of application.
11. Appropriate measures must be taken to control public access to the land application
sites during active site use and for the 12-month period following the last sludge
application event. Such controls may include the posting of signs indicating the
activities being conducted at each site.
12. Adequate provisions shall be taken to prevent wind erosion and surface runoff
from conveying pollutants from the sludge application area onto the adjacent
property or into the surface waters.
13. Sludge shall not be applied in inclement weather or until 24 hours following a
rainfall event of 1/2-inch or greater in 24 hours. Any emergency sludge disposal
measures must fast be approved by the Division of Environmental Management.
3
14. The site shall be adequately limed to a soil pH of at least 6.5 prior to sludge
application. Sludge may be applied to sites with a pH of less than 6.5 provided a
sufficient amount of lime is also applied to achieve a final pH of the lime, sludge and
soil mixture of at least 6.5.
Any monitoring (including groundwater, surface water, sludge, soil, or plant
tissue analyses) deemed necessary by the Division of Environmental Management
to insure protection of the environment will be established and an acceptable
sampling and reporting schedule shall be followed. If monitoring data indicates
minimal or no concern to the Division, reduction of monitoring requirements may be
pursued after two annual reporting periods.
2. Proper records shall be maintained by the Permince tracking all disposal activities.
These records shall include, but are not necessarily limited to the following
information:
a) source of sludge
b) date of sludge application
c) location of sludge application (site, field, or zone #)
d) method of application
e) weather conditions
f) soil conditions
g) type of crop or crop to be grown on field
h) volume of sludge applied in gallons/acre and dry tons/acre
i) annual and cumulative totals of dry tons/acre of sludge, annual and
cumulative pounds/acre of each heavy metal (which shall include, but not
be limited to lead, nickel, cadmium, copper and zinc), annual pounds/acre
of plant available nitrogen (PAN), and annual pounds/acre of
phosphorus applied to each field.
A representative annual soils analysis shall be conducted of each site receiving
sludge in the respective calendar year and the results maintained on file by the
Permittee for a minimum of five years. The soils analysis shall include but is not
necessarily limited to the following parameters:
Standard Soil Fertility Test Manganese
% Base Saturation
Cation Exchange Capacity
Phosphorus
Sodium
Potassium
Nickel
Lead
Cadmium
Zinc
Copper
Magnesium-
Calcium
pH
El
4. A quarterly sludge analysis and annual EP Toxicity analysis shall be conducted by
the Permittee quarterly and the results maintained on file by the Permittee for a
minimum of five years. If land application occurs at a frequency
less than quarterly, sludge analysis will be required for each instance of land
application. The sludge analysis shall include but is not necessarily limited to the
following parameters:
% total solids
Magnesium
Chlorides
Sulfate
Phosphorus
Potassium
Lead
Zinc
Copper
Nickel
Cadmium
Chromium
Sodium
Calcium
Total Nitrogen
Ammonia Nitrogen
Nitrate/Nitrite Nitrogen
pH
Plant Available Nitrogen (by calculation)
The EP Toxicity analysis shall include the following parameters:
Arsenic
Barium
Cadmium
Chromium
Lead
Mercury
Selenium
Silver
Endrin
Lindane
Methoxychlor
Toxaphene
2,4-D
2,4,5 -TP Silvex
Three copies of all monitoring and reporting requirements as specified in conditions
III.1, HI.2, III.3 and IIIA shall be submitted annually on or before March 1 of
the following year to the following address:
NC Division of Environmental Management
Water Quality Section
Facility Assessment Unit
PO Box 27687
Raleigh, NC 27611-7687
Noncompliance Notification:
The Permittee shall report by telephone to the Mooresville Regional Office,
telephone no. 704-663-1699, as soon as possible, but in no case more than 24 hours
or on the next working day following the occurrence or first knowledge of the
occurrence of any of the following:
a. Any occurrence with the land application program which results in the
land application of significant amounts of wastes which are abnormal in
quantity or characteristic.
b. Any failure of the land application program resulting in a release of
sludge material to receiving waters. ,
C. Any time that self -monitoring information indicates that the facility has
gone out of compliance with the conditions and limitations of this permit
or the parameters on which the system was designed.
d. Any process unit failure, due to known or unknown reasons, that render
the facility incapable of adequate sludge treatment.
e. Any spillage or discharge from a vehicle or piping system transporting
sludge to the application site.
Persons reporting such occurrences by telephone shall also file a written report in
letter form within 15 days following fast knowledge of the occurrence. This report
must outline the actions taken or proposed to be taken to ensure that the problem
does not recur.
IV. GROUNDWATER REQUIREMENTS
Any groundwater quality monitoring as deemed necessary by the Division of
Environmental Management shall be provided.
V. INSPECTIONS
The Permittee or his designee shall inspect the sludge storage, transport, and
disposal facilities to prevent malfunctions and deterioration, operator errors and
discharges which may cause or lead to the release of wastes to the environment, a
threat to human health, or a nuisance. The Permittee shall keep an inspection log
or summary including at least the date and time of inspection, observations made,
and any maintenance, repairs, or corrective actions taken by the Permittee. This
log of inspections shall be maintained by the Permittee for a period of three years
from the date of the inspection and shall be made available upon request by the
Division of Environmental Management or other permitting authority.
2. Any duly authorized officer, employee, or representative of the Division of
Environmental Management may, upon presentation of credentials, enter and
inspect any property, premises or place on or related to the disposal site and
facility at any reasonable time for the purpose of determining compliance with this
permit; may inspect or copy any records that must be kept under the terms and
conditions of this permit; or may obtain samples of groundwater, surface water,
or leachate.
VI. GENERAL CONDITIONS
This permit shall become voidable unless the land application activities are carried
out in accordance with the conditions of this permit and in the manner approved
by this Division.
2. This permit is effective only -with respect to the nature and volume of wastes
described in the application and other supporting data.
This permit is not transferable. In the event there is a desire for the facilities tc
change ownership or a name change of the Permittee, a formal permit request must
be submitted to the Division of Environmental Management accompanied by an
application fee, documentation from the parties involved, and other supporting
materials as may be appropriate. The approval of this request will be considered
on its merits and may or may not be approved.
Prior to any transfer of this land, a notice shall be given to the new owner that
gives full details of the materials applied or incorporated at this site.
N.
5. This permit shall become voidable unless the agreements between the Permittee
and the landowners/lessees are in full force and effect.
6. The following are approved sites for sludge application (see attached map):
Site No. Owner/Lessee Application Area (excluding_ buffers)
[acres]
001 J.P. Baumgamer 25.0
002 Huffman Finishing Co. 20.0
003 John Frank Miller 35.0
004 Ricky L. Winkler 35.0
115.0 total acres
Failure to abide by the conditions and limitations contained in this permit may
subject the Permittee to an enforcement action by the Division of Environmental
Management in accordance with North Carolina General Statute 143-215.6.
The annual administering and compliance fee must be paid by the Permittee within
thirty (30) days after being billed by the Division. Failure to pay the fee
accordingly may cause the Division to initiate action to revoke this permit as
specified by 15 NCAC 211.0205 (c)(4).
9. The issuance of this permit does not preclude the Permittee from complying with
any and all statutes, rules, regulations, or ordinances which may be imposed by
other government agencies (local, state, and federal) which have jurisdiction.
10. A set of approved documents for the subject project must be retained by the applicant
for the life of the permit.
11. The Permittee, at least six (6) months prior to the expiration of this permit, shall
request its extension. Upon receipt of the request, the Commission will review
the adequacy of the facilities described therein, and if warranted, will extend the
permit for such period of time and under such conditions and limitations as it may
deem appropriate.
12. This permit may be modified, or revoked and reissued to incorporate any conditions,
limitations and monitoring requirements the Division of Environmental Management
deems necessary in order to adequately protect the environment and public health.
Permit issued this the 19th day of March, 1990
CAROLINA
i George T. Everett, ]
Division of Envimn
By Authority of the
Permit No. WQ0002431
MANAGEMENT COMMISSION
Management Commission
7
0
State of North Carolina
Department of Environment, Health, and Natural Resources
Division of Environmental Management
512 North Salisbury Street a Raleigh, North Carolina 27611
James G. Martin, Governor
Wiliam W. Cobey, Jr., Secretary December 21, 1989
Huffman Finishing Company L//oJ76-ow
P.O. Box 170
Granite Falls, NC 28630
Attn: Mr. A.W.1 Huffman, Jr.
SUBJECT: Permit No. NCO025135
Huffman Finishing Company
Wastewater Treatment Facility
County: Caldwell
Dear Mr. Huffman:
In accordance with the policy of
Environmental Management to ensure the good
Carolina's groundwater, the referenced
several activities related to groundwater
following guidelines are presented to
complying with those requirements.
R Paul Wilms
Director
the Division of
quality of North
Permit requires
monitoring. The
assist you in
Condition No. The installation of monitor wells as
approved by the Department's Mooresville Regional
Office. The North Carolina Well Construction Standards
15 NCAC .0107(b) require that a Permit be issued prior
to construction of any monitoring well, and therefore
permit application forms are attached for your
convenience. To facilitate the permitting process, you
should contact Jesse Wells at the address shown
below to discuss the location and construction
requirements relevant to your specific facility:
MOORESVILLE REGIONAL OFFICE
919 N. Main Street
Mooresville, NC 28115
(704)663-1699 ,
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015
An Equal Opportunity Affirmative Action Employer
2. Condition No. Sampling of the above referenced
wells on the schedule and for the constituents listed
below:
SCHEDULE: The monitor wells must be sampled
initially after construction and
thereafter every March, July and November.
CONSTITUENTS:
No (10.0) Ammonia Nitrogen
TD� (500.0) Orthophosphate
COD TOC
Arsenic (0.05) so (250.0)
Water Level Zinc (5.0)
Copper Chloride (250.0)
Sodium
TOX (initially; thereafter November only)
pH (6.5-8.5 standard units)
The measurement of water levels must be made prior to
sampling for the remaining parameters.
The numbers in parentheses represent the maximum
allowable concentrations in groundwater for the
various analytical parameters,' as specified in 15
NCAC 2L [Groundwater Classifications and Standards].
Unless otherwise specified, the units for these
concentrations are expressed as milligrams per liter.
If TOC concentrations greater than 10 mg/l are
detected in any downgradient monitoring well,
additional sampling and analysis must be conducted
to identify the individual constituents comprising this TOC
concentration. If the TOC concentration as measured in the
background monitor well exceeds -10 mg/l, this concentration
will be taken to represent the naturally occuring TOC
concentration. Any exceedances of this naturally occuring
TOC concentration in the downgradient wells shall be subject
to the additional sampling and analysis as described above.
The analytical methods used for TOX must be capable of
detecting the total of all halogenated organic compounds
present at a concentration of 5.0 parts per billion (ppb) or
greater. In the event that a TOX concentration of 5.0 ppb
or greater is detected, any individual halogenated organic
compound(s) present at a concentration at or above the
method detection limit (MDL) must be identified and
quantified utilizing EPA methods 601, 602, 604 and 611.
A supply of forms (GW-59) on which the analytical
results must be reported are attached. Instructions are
provided on the reverse of the white copy of each 3-part
form. The analytical results should be sent to the address
shown at the top of the form and are due in our office no
later than the last working day of the month following
sample collection.
Additional forms will be provided upon receipt of the
attached form GW-59 RO.
FOR ANY ADDITIONAL INFORMATION RELATED TO REQUIREMENTS
FOR GROUNDWATER QUALITY PROTECTION, PLEASE REFER TO
YOUR PERMIT.
If you have any questions, please do not hesitate to
contact me at (919)733-3221.
RECEIVED
*O'UlaN OF ENVIRONMENTAL MA17A UM
DEC RA 1989
MOORESVIIEE
Attachments NECIONAE OF/lOp
cc: SSe e S
Central Files
Compliance Monitoring Files
Sincerely,
Betty G. Wilcox
Environmental Chemist
Permits and Compliance
Groundwater Section
DIVISION OF ENVIRONMENTAL MANAGEMENT
GROUNDWATER SECTION
May 19, 1989
MEMORANDUM
TO: Arthur Mouberry
THROUGH: Bob CheekFv`
FROM: Bill Reid
SUBJECT: Huffman F ishing Company
Sludge Holding Lagoon
Caldwell County
AC0025135/GW89035
(Jack Floyd: DEM SERG Review
0
sarnJENr
..n f 1989
B!"'!
(.1Oi ENJ1ROIdi,iEldT1C'"L1 -06F1l�
Enginee,76VIUE Rf&19Na .
The subject Authorization to Construct involves
conversion of an existing concrete lined aeration lagoon.
into a sludge holdlig lagoon. The project engineer
estimates that the "Lagoon was built in 1981.
We have no objection to issuance of the authorization
to construct with the following conditions:
1. Prior to sludge placement in the lagoon the
concrete liner must be in�,gected for cracks and
sealed with a concrete sealant material compatible
with the waste sludge.
2. Within 90 days of permit issuance, two (2) monitor
wells, one (1) upgradient and one (1)
downgradient, shall be installed to monitor
groundwater quality. The location and construction
details for these wells must be approved by the
Mooresville Regional Office from which a well
construction permit must be obtained.
The.monitor wells shall be sampled initially after
construction and thereafter every March, July, and
November for the following parameters:
NO Ammonia Nitrogen
TD� COD
TOC pH
Arsenic Chloride
Copper Orthophosphate
ff
sO4 TOX (in Nov. only)
Wafer Level zinc
Sodium
The measurement of water level must be made prior
to sampling for the remaining parameters.
If TOC concentrations greater than 10 mg/l are
detected in any downgradient monitoring well,
additional sampling and analysis must be conducted
to identify the individual constituents comprising
this TOC concentration. If the TOC concentration
as measured in the background monitor well exceeds
10 mg/l, this concentration will be taken to
represent the naturally occurring TOC
concentration. Any exceedances of this naturally
occurring TOC concentration in the downgradient
wells shall be subject to the additional sampling
and analysis as described above.
The analytical methods used for TOX must be
capable of detecting the total of all halogenated
organic compounds present at a concentration of
5.0 parts per bi4llion (ppb) or greater. In the
event that a TOX concentration of 5:0 ppb or
greater is detected, any individual halogenated
organic compound(s) present at a concentration at
or above the method detection limit (MDL) must be
identified and quantified utilizing EPA methods
601, 602, 604 and 611.
The results of the sampling and analysis shall be
sent to the N.C. Division of Environmental
Management on Form GW-59 [Compliance Monitoring
Report Form] every April, August and December.
The Perimeter of Compliance delineated on the
attached site map for the disposal system is
specified by regulations in 15 NCAC 2L,
Classifications and Water Quality Standards
Applicable to the Groundwaters of North Carolina.
An exceedance of Groundwater Quality Standards
beyond the Perimeter of Compliance is subject to
the penalty provisions applicable under General
Statute 143-215.6(1)a. The sale of property, by
the,Permittee, which is within or contiguous to
the disposal site may alter location of the
Perimeter of Compliance.
For the facilities permitted prior to December 30,
1983, the compliance perimeter is established at a
distance 500 feet from the lagoon, or the property
boundary, whichever is less.
If the title to any property which may affect the
boundary of the Perimeter of Compliance is
changed, the permittee shall notify the DEM
Director within 14 days. The Director shall then
establish a modified Perimeter of Compliance which
will be done as a modification to the Permit..
We note that the April 20, 1989 letter from Larry
Horton, Project Engineer with The Wooten Company to.Jack
Floyd states the current method of sludge disposal is by
licensed septic tank haulers. Has disposal of this sludge,
in this manner, been approved by the Division?
We have requested the project engineer to provide this
Office with a drawing which shows location of property lines
in relation to the lagoon. Once this is received we will
provide a POC map.
JWR/tej
cc: Eric Klingel
pentral Files
Permit Issuance Files
RECEIVED (a
OirM" Of ENAMNMENrAL MARAGEYEK1
SEP 21 1989 State of North Carolina
Department of Natural Resources and Community Development
ttEq ORESVILLG Division of Environmental Management
�i2%rth Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor
William W. Cobey, Jr., Secretary
June 5, 1989
Mr. A.W. Huffman, Jr.
Huffman Finishing Company
P.O. Box 170
Granite Falls, NC 28630
R. Paul Wilms
Director
Subject: Permit No. NCO025135
Authorization to Construct
Wastewater Treatment Facility
Huffman Finishing Company
Caldwell County
Dear Mr. Huffman:
A letter of request for an Authorization to Construct was received January 17, 1989 by the
Division and final plans and specifications for the subject project have been reviewed and found to
be satisfactory. Authorization is hereby granted for the construction of a 250,000 GPD wastewater
treatment facility consisting of a 175 GPM duplex pump station, an equalization basin, a 0.375
MG oxidation ditch with a vertical turbine aerator, a 63,415 gallon clarifier, hypochlorination,
chlorine contact tank, residual chlorine analyzer and dechlorination units, an aerobic sludge
digester, a sludge holding lagoon, a sludge thickener, sludge drying beds, a cascade aerator,
effluent flow meter and stand-by power, with discharge of treated wastewater into an unnamed
tributary to Catawba River.
This Authorization to Constrict is issued in accordance with Part III, paragraph B of the
NPDES Permit No. NCO025135 issued July 20, 1989, and shall be subject to revocation unless
the wastewater treatment facilities are constructed in accordance with the conditions and limitations
specified in Permit No. NC0025135.
Upon 50% completion of the subject facilities, the Permittee must employ a certified
wastewater operator in accordance with Part III paragraph C of the referenced permit.
The sludge generated from these treatment facilities must be disposed of in accordance with
C.S. 143-215.1 and in a manner approvable by the North Carolina Division of Environmental
Management. A sludge management program shall be submitted to this Division within ninety (90)
days of issuance of this Authorization to Construct.
The Mooresville Regional Office, telephone number 704/663-1699 shall be notified at least
twenty-four (24) hours in advance of operation of the installed facility, so that an in -place
inspection can be made. Such notification to the Regional Supervisor shall be made during the
nornial office hour from 8:00 a.m. until 5:00 p.m. on Monday through Friday. excluding State
holidays.
Pollwion Pre than Pays
P.O. Box 27687, Raleigh, North Carolina 2761 1-7687 Telephone 919-733-7015
An Equal Opportunity AfBmativc Action Employer
Prior to sludge placement in the lagoon the concrete liner must be inspected for cracks and
sealed with a concrete sealant material compatible with the waste sludge.
Within 90 days of permit issuance, two (2) monitor wells, one (1) upgradient and one (1)
downgradient, must be installed to monitor groundwater quality. The location and construction
details for these wells must be approved by the Mooresville Regional Office, from which a well
construction permit must be obtained.
The monitor wells must be sampled initially after construction and thereafter every March,
July, and November for the following parameters:
"NO3
`Ammonia Nitrogen
S
COD
�P
✓Arsenic
Chloride
—Copper
Orthophosphate
�SO4
"TOX (in Nov. only)
Water Level
,-Zinc
Sodium
M The measurement of water level must be made prior to sampling for the remaining
parameters.
The analytical methods used for TOX must be capable of detecting the total of all
halogenated organic compounds present at a concentration of 5.0 parts per billion (ppb) or greater.
In the event that a TOX concentration of 5.0 ppb or greater is detected, any individual halogenated
organic compound(s) present at a concentration at or above the method detection limit (MDL) must
be identified and quantified utilizing EPA methods 601, 602, 604, and 611.
If TOC concentrations greater than 10 mg/1 are detected in any downgradient monitoring
well, additional sampling and analysis must be conducted to identify the individual constituents
comprising this TOC concentration. If the TOC concentration as measured in the background
monitor well exceeds 10 mg/l, this concentration will be taken to represent the naturally occurring
TOC concentration. Any exceedances of this naturally occurring TOC concentration in the
downgradient wells shall be subject to the additional sampling and analysis as described above.
The results of the sampling and analysis shall be sent to the N.C. Division of
Environmental Management on Form GW-59 (Compliance Monitoring Report Form) by the last
day of the month following the months in which sampling is required.
The Perimeter of Compliance delineated on the attached site plan for the disposal system is
specified by regulations in 15 NCAC 2L, Classifications and Water Quality Standards applicable to
the groundwater of North Carolina. An exceedance of Compliance is subject to Statute
143-215.6(1)a. The sale of property, by the Permittee, which is within or contiguous to the
disposal system site may alter location of the Perimeter of Compliance.
For facilities permitted on or after December 30, 1983, the compliance perimeter is
established at a distance 500 feet from the lagoon , or the property boundary, whichever is less.
If the title to any property which may affect the boundary of the Perimeter of Compliance is
changed, the pemmittee shall notify the Division Director within 14 days. The Director shall then
establish a modified Perimeter of Compliance which will be done as a modification to the Pennit.
In event the facilities fail to perform satisfactorily in meeting its NPDES permit effluent
limits, the permittee shall take such immediate corrective action as may be required by this
Division, including the construction of additional wastewater treatment and disposal facilities.
Upon completion of construction and prior to operation of this permitted facility, a
certification must be received from a professional engineer certifying that the permitted facility has
been installed in accordance with the requirements of the NPDES Permit and the approved plans
and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 27687,
Raleigh, NC 27611-7687.
A copy of the approved plans and specifications shall be maintained on file by the
Pemuttee for the life of the permit.
One (1) set of approved plans and specifications is being forwarded to you.If you have any
questions or need additional information, please contact Mr. Jack Floyd, telephone number
9191733-5083.
Sincerely,
R. Paul Wilms
cc: Caldwell County Health Department
Mooresville Regional Office
The Wooten Company
Groundwater Section
John Campbell
Permit No. NCO025135
Engineer's Certification
I, , as a duly registered Professional Engineer in the State of
North Carolina, having been authorized to observe (periodically, weekly, full time) the
construction of the project, for the
Project Name or Location
Permittee hereby state that, to the best of my abilities, due care and diligence was used in the
observation of the construction such that. the construction was observed to be built within
substantial compliance and intent of the approved plans and specifications.
Signature Registration No.
Date
i t
u
CALDWELL COUNTY
HUFFMAN FINISHING
UNNAMED TRIBUTARY
TO CATAWBA RIVER
Y HICKORY a
LONGVI EW
U. S. 64 , 70 , 321
CATAWBA COUNT
LOCATION MAP
CALDWELL COUNTY
HUFFMAN FINISHING
UNNAMED TRIBUTARY
TO CATAWBA RIVER
Y HICKORY a
LONGVI EW
U. S. 64 , 70 , 321
CATAWBA COUNT
LOCATION MAP
i
L
10
IN
State of North Carolina
Department of Natural Resources and Community Development
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor May 19 1989 R. Paul Wilms
William W. Cobey, Jr., S-9cretary r Director
Mr. Larry Horton, P.E.
Project Engineer
The Wooten Company N. c• PEP—n os NATURAL
^• 120 N. Boylan Avenue a%3:L:JI'CMJ AND DSV_*.LOPiIIrt�T
Raleigh, NC 27603
SUBJECT: . Huffman Finishing Company MAY 2 2 1989
Sludge Holding Lagoon
Caldwell County UF�ia"N OF E110ROII MITU F{ JAGa1QJ
UU01 ES&LE llff olIAL 9FflC6/
Dear Mr. Horton: W
This is to confirm o-.,r May 18, 1989 telephone
conversation regarding the subject project.
Due to a recent change in Division policy we need a
scale drawing of the site which shows the location of the
lagoon in relation to the property lines.
Once this drawing is received we will delineate the
Perimeter of Compliance and prepare a drawing which will be
attached to the Authorization to Construct.
If you have any questions or foresee a delay in
obtaining this information, please call.
CC: Jack Floyd
-ae.s,se=Wea-a7 s�
Permit Files
tej
Sincerely,
G�/G�
J. William &P
Reid
Groundwater Section
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7013
An Eaual Opportunity Affirmative Action Employer
?OUNDWATER SECTION GW # 89
DIVISION �r ENVIRONMENTAL MANAGEh," 1T
RECORD OF WASTE DISPOSAL PERMIT APPLICATION REVIEW
REVIEW BY Jesse. W,-11s DATE 5 89 FIELD INVESTIGATION? (Y/N) (N0
FACILITY NAME M,lf,•an rhino e'o. COUNTY /aLnw Elie -
LOCATION t&y 321 Nol llic-_ ry 'b ! D miles Ar,F ('a aLjbm Over rn
TYPE OF DISPOSAL SYSTEM ( LAGOON, ETC.) NPP 5 DESIGN CAP. (GPD )
DESCRIPTION OF FACILITY Exis-rntiG &Ca4i6n La000n fQ he Gonve-rked - o 5iudge
Storage. k
moon
SIZE OF IMPOUNDMENT (FT. SQ) 30 25 & / OR SIZE OF APPLICATION AREA N /A
WASTE SOURCE: F_� MUN. SLUDGE MUN. W. WATER: PRIMARY DSECONDARY DTERTIARY
RIND. SLUDGE F-IIND. W. WATER OTHERS
DISTANCE FROM WASTE SOURCE TO NEAREST: STREAM :Zf 506 FT., WELL 0 FT.
FOR WELL: TYPE OF USE NOM POTABLE DEPTH uNKNown/ PUMP RATE ( EST. ) utikPownl
WHAT DESIGN CONDITIONS WILL REDUCE / INCREASE CHANCE OF GW CONTAMINATION: Exi'st. a era <'m,
basin is ceccne-re& s irue,kre, zt S' i ee-6 deep
WHAT NATURAL SITE CO/NDIT_CIONSt WILL REDUCE / INCREASE CHANCE OF GW CONTAMINATION: / ermea.b Ie
dal;tL overly _o tr Auec1 6&o,_k --
DEPTH TO: BEDROCK t 58 FT. , SEASONAL HIGH W. T. ao -a FT. , ANNUAL W. T. FLUX: 3-10 FT.
Sl1RFICIAL,4QUIl-ER I BEDl:OCK•/P.RTESIAN AQUIFER'i
GEN. LITHOLOGYSgnvoy cla;i (6a— B%o<•fe 6";c rs € 5cL;&+-
HYD. COND. ;n- 0 FT./DAY MEASURED ! FT./DAY MEASURED,
ESTIMATED ESTIMATED
THICKNESS 3o FT. CSee. Rci+,a.ksl Reeon„renda�4m�
NO. OF MONITOR WELLS: PROPOSED: UPS_ DOWN / ; EXISTING; UP DOWN
FROM WORKSHEET: SITE NUMERICAL DESCRIPTION=� 770 moo. .�9 - -a — - N/
T 1 2 3 4 5 6 6A 6B
SITE GRADE (HYDROGEOL.) = LJ SITUATION GRADE =
PROPOSED SAMPLING SCHEDULE & PARAMETER(S) :lllball r Ouarier<u , rox(NoJ.on,uY), COD,
I t61 ej,_�t'mI- D5-,Qt4y CoL>- b-- P_, P1, As. Val a,
REMARKS/RECOMMENDATIONS Pr' 1 sl ,AB d sp s,.ArK e c eke F 4s' al d 6c
iris j far e.rae.k5 anod Seo_lec/ i 'bh Concr fe
It
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�.HUFFMAN FINISHING COMPANY.
..,......LOCATION MAP-
NORTH C,ROL I„A. DEPARTMENT OF l.l'LF:,'';_ ECOM" C RESOURCES
IVISION OF EHVIRONNENT:;L,,'';ACE.';EilT
ER S=CTIGii ' >???S
CROUNDAAT
!ECL REf.GRD o p, - !. C 61 Dom �) SOURCES
F:O: BOX J6e7 r.Li ', &- ECONOMIC R
'eiel:l & Pump COREG.
1. P:ELL LOCAT'10:;: (Show sketch cf the location below)
Nearest Tow..: G1:2 1tc Paris,
(Road. Commur,i ty or Sc}.di.vlsion. and Lot No.)
T,• r,;,.. Co.; I1.o.
2. owrnsn: .Tu:ffra n rill_:,___,: —
a
3. ADDRESS:114P/. 321, P.O,•ov 1:/0. Granite _.�t_
4. TOPOGRAPHY: dra•w,v�lley, slo_e.,hillco?, flat (circle One)
5. USE OF WELL:=.{T^-T=o.,.'"`t.,..�= DATE: 7/5./77
6. DOES THIS WELL REPLACE AN EXISTING !"ELL?
7. TOTAL DEPTH: 225' -RIG TYPE o3 },zTROD: Rota>~•J
FORD+'i'fLC>: SA!iPLES 'COLi.ECTED: YES - N?___
9. -CASIIIG •Depth 1nsi.de Wall tnicS type
-?Dia "t` -
p rO' ht/ t
__ From_to J ft
10. GROUT: Depth Material Method
From 0� to 20 ft 1-1 Conc- etej__j?jpLped
11 SCREFN. Depth Din. Type b Opening'
r con; —. +.o,._.—.<
12. GRAVEL: Depth Size Material
From_to_.ft
a'
13. WATRR. ZONES(depth) : '61& Lot & 210'Tt
14. 51'A'tIC WATER ..LEVEL: 75 ft-abovc
belowtop of casing
Casing is _ft., above land surface ELEV:._
15. YIELU(gpm): 100 —METHOD OF TESTING: Mach.
16. PUmPING WATER LEVEL: 210 ft afterhours
at 9pT.
-(g'p,rj' RP_
Depth
ROES I
No I FIELD
1r 5 DRI LING LOGp1F1 f) Ci7, ICE
D `TH
o`i To Fora:aTaoN peso=..=>_=--
j
7S-C* 36
!
-f additional space is needed,use b- - .cr'P.:
LOCATION C :ICii.
(Shoo 6;stance to numbered roads, or other nap re:e-erce oints�
pr
l ni._rS,.uJ .4X.�.�Y ,i• .X. a..
Airline Depth I —_
20. HAS THE OWIdER BEEN PROVIDED A COPY OF THIS RECORD AND i3TGRY.ED OF THE DEPARTMENTS
RECOMMENDATIONS?
91. REMARKS
I do hereby certify that this well was c0nstructe2. in
ncccrdance. with N.C. hell Construction
C.
Regulations and Standards and. that this well record _
ne and exact.
/, 7ii.. I;
iG: :ATLP OI' COVC (//2C O r DATE
TRAr
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Section an, one _c
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Form G47-1 Revised 10/1/76
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HUFFMAN
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ate"-
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GROUNDWATER SECTION
MEMORANDUM
TO: EPrC Kl�,ye
FROM: Mike Cleary
DATE: yAi Y/rcl
SUBJECT:___ -na4 C
,�Qtlenn r
_ 1. Attached is a copy of the additional
information we have received on the subject
project.
_ 2. It is our understanding that a copy of the
additional information that we have received
concerning this project has been sent directly
to your office.
Please review this information and provide your
comments and recommendations by 1989.
If for any reason you find that the s pplied additional
information is still insufficient to make an evaluation
of the project, please let us know immediately, so that
either the needed data can be requested from the
applicant, or some other appropriate action taken.
If you have any questions concerning this matter,
or require additional information, please advise.
mdc/adinnot N. C. DEPT. OF NA RA
RESOURCES AND
CO.IIT:USITY DETTLOPAmm
APR 2 -) 1989
DIV` - . •na •E'71l CA gE13Q�
r; U-01J AL OFFICE
Ind,
N
Company ooen
® April 20, 1989
Engineering Mr. Michael D. Cleary
Planning NCDEM Groundwater Section
P.O. Box 27687
Architecture Raleigh, N.C. 27611-7687
Re: Huffman Finishing
Wastewater Treatment Plant Improvements
Caldwell County
AC0025135/GW89035
Dear Mr. Cleary:
126 N. Boylan Avenue Raleigh, NC The Wooten Company is hereby responding to your February 9,
27603 1989 comments on behalf of the Huffman Finishing Company.
1. Information concerning wells located within 500 ft.
of the existing and proposed wastewater facilities
is shown on the attached maps. Four (4) wells are
919-828-0531 shown on the attached maps and three (3) of these
wells are located within 500 ft. of the wastewater
treatment facilities. Lee Huffman of Huffman Finishing
Company has advised me that the two (2) wells that are
closest to the wastewater treatment facilities provide
water that is used for non -potable purposes only
and that the two (2) wells that are furthest from
the wastewater treatment facilities provide potable
water.
2. The sludge storage lagoon (existing aerated lagoon)
is a concrete structure that is four (4) feet deep
with an approximate sludge depth of three (3) feet.
3. The operating level of the existing aerated lagoon
(proposed sludge storage lagoon) will remain the
same as discussed above in item 2.
Since 1936 R• C. DEPT. of n
It ESo"CES AND
Co"u'llUNITY DEVELOP"'Jrj'r
APR 3
.Oi
Mr. Cleary
Page 2
April 20, 1989
4. A recent chemical analysis of the sludge to be
stored in the lagoon is attached.
If there are questions, please call me.
sincerely, /I I
L , te,
Larry Horton
Project Engineer
LH/smj
cc: Lee Huffman
Tony Gragg
Jack Floyd
P�2�GR!7MSa on
,.
�IvI>•�;laxi u
Pest OHlce Box 40
Granite Falls, North Carolina 28630.0040
(704)396-4770
Customers Huffman Finishing Company pate/Time Collected: 3-10 gg
P. P0 70 Date/Time Reoeived:
Date Reported:_
I. D.s Waste Sludge **
k*
Analveir Units Influent , f� U stream Downetream
BOD-5 Day Mg/L 3.200
COD Mg/L
b
Coli. /100 ml z30 Oc��
T. S. Residue Mg/L
Ammonia, N. Mg/L —~�-
Nitrogen, T. Mg/L
Phosphorus, T. Mg/L
PH SU's `— r
Certified:
LaF yet A. Crags
Lab Sup rvior
Member Commercial laboratories Association of North Carolina
P.O. BOX 7085
GREENVILLE, N.C. 27835-7085
WASTEWATER SERVICES, INC.
P.O. BOX 18029
ASHEVILLE, NC 28814-0029
114 OAKMONT DRIVE
PHONE (919) 756-6208
RESULTS OF ANALYSES FOR:
WASTEWATER SERVICES, INC.
DATE: 03/22/89
Huffman Finishing Corm gany CERTIFIED..BX
PARAMETERS SLUDGE
SAMPLE
TOTAL ORGANIC CARBON, mg/l 1667
TOTAL ORGANIC HALIDES, mg/l 1.339
SDWA PESTICIDES / HERBICIDES
IEA Sample Number: 344-126-1
Sample Identification: Huffman
Date Extracted: 1/19/89
Date Analyzed: 1/26/89
Number Compound
Pesticides:
By: K. Hinshaw
Water
Quantitation Results
Limit Concentration
ug/L ug/L
1 Endrin
2 Lindane
0.0002
BQL
3 Methoxychlor
0.0002
BQL
4 Toxaphene
0001
.
BQL
0.005
BQL
Herbicides:
1 2,4-D 0.01
2 2.4,5-TP BQL
0.002 BQL
Comments:
BQL = Below Quantitation Limit
EP-TOX Analysis
Comments i OWL - BELOW QUANTITATION LIMIT
N/R - NOT REACTIVE
Reactivity
IEA Sadie Ifs_ 344026 1
SamPia I1182tifieatiaa Huffman
Date An]" Janueru 19. 19E9 By Llai
Number
Compound
Results
1
pH
61
2
Reactivity toward water
N/R
3
Sulfide Reactivity
<20 mg/L
4
Cyanide Reactivity
<1.0 mg/L
5
Explosive Nature
N/R
6
Overall Reactivity
N/R
IEA LABORATORY RESULTS
IEA Project #:
344-126
Client Nacre:
Wastewater Services
Sample #
Client ID
Parameter
1
1
Huffman
Corrosivity
1
Huffman
Silver - EP TOX
1
Huffman
Arsenic - EP TOX
1
Huffman
Barium - EP TOX
Huffman
Cadmium - EP TOX
1
1
Huffman
Chromium -EP TOX
1
Huffman
Mercury - EP TOX
1
Huffman
Lead - EP TOX
1
Huffman
Selenium - EP TOX
�C -2-
Huffman
�atawya
Ignitability
1
2-
Huffman
eatwrba
Total Aroclors
Date
Results Analvo.A
<6.35
mmpy
1/25/89
<0.05
mg/L
1/24/89
0.035
mg/L
1/24/89
<0.10
mg/L
1/24/89
<0.01
mg/L
1/24/89
<0.03
mg/L
1/25/89
<0.002
mg/L
1/24/89
0.02
mg/L
1/31/89
<0.005
mg/L
1/25/89
>200
F
1/16/89
<1.0 mg/kg 1/19/89
N�A f3►Ja�s�s poi c�en-t 04 µcc. - t+A,.r I-tjFcmA.3 F,�J C.
I
Waintoel����� f� muc@ 911nc.
P.O. Box 1b029 . Asheville. North Carolina 28814-0029 • 704l254-5169
Client: Huffman Finishing -Sludge
Date Received: 1-5-89
Date Analyzed: 1-5 to 1-29-89
Certified By: Dr. Fred Holtkamp
RESULTS
MG/L
MG/KG
Arsenic
0.60
10.9
Cadmium
0.15
2.73
Calcium
1650.0
30,000.0
Lead
0.30
5.45
Mercury
0.017
0.31
Mangnesium
300.0
5455.0
Copper
3.0
54.5
Nickel
0.41
7.45
Zinc
20.0
364.0
Sodium
1200.0
21,818.0
Nitrate
4.50
81.8
pH
6.5
Potassium
500.0
9091.0
Percent Solids
5.5%
T. Phosphorus
7250.0
131,818.0
TKN
1772.0
32,218.0
Ammonia Nitrogen
176.0
3182.0
Comoiete wastewater Treatment Services • Consulting • Start-ups • Coeration • Maintenance • Monnonng • deporting
State Certified Laboratory • Charter Member Commercial Laboratories Association or N.C.
RE(,,IVED xSA Ey
���yyyyd rvm»,
2jMWN Of EN,ftoNNENTPL "W311E11 n
FEB 10 1989
VOORESVILLE �
moan am
(s„_ "State Qf_; North Carolina
DepYffinenf of Natural Resources and Community Development
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor
William W. Cobey, Jr., Secretary
Mr. A.W. Huffman,
P.O. Box 170
Granite Falls, NC
Dear Mr. Huffman:
R. Paul Wilms
GROUNDWATER SECTION Director
Jr.
28630
February 8, 1989
SUBJECT: Huffman Finishing
Sludge Storage Lagoon
Caldwell County
AC0025135/GW89035
As part of the Division of Environmental .Management's
comprehensive approach in addressing the impact of waste
treatment, storage, or disposal projects on the environment,
your permit application has been forwarded to us for assessment
of the potential impact of the project on groundwater quality.
Our initial review indicates that the data submitted is
not sufficient to make this assessment.
Before your application can be processed therefore, you
are requested to submit the following information to the
Groundwater Section. This information should be submitted in
full within 60 days of the date of this letter. Failure to
comply may result in the returning of this application as
incomplete.
1. Information as to the presence or absence of any
wells located within 500 feet of the waste
treatment/disposal facility. Any such wells should
be accurately located on the site map, and labeled as
to their primary usage lie. drinking water,
monitoring, etc.).
2. Please provide details on the construction of the
existing aerated lagoon. Is the lagoon lined?
What is the bottom elevation of the lagoon?
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 276li-7687 Telephone 919-733-7015
3. Is the operating level_of the aerated lagoon going
to be changed?
4. A recent, complete chemical analysis of the
typical sludge to be stored in the lagoon, which
should include the following parameters:
Total Organic Carbon
Arsenic
Biological Oxygen Demand
Cadmium
Chemical Oxygen Demand
Chromium
Nitrate-N
Copper
Nitrite-N
Lead
Ammonia-N
Mercury
TKN
Nickel
Total Halogenated
Phenol
Compounds
Phosphorous
EP Toxicity Parameters
Potassium
Percent Total Solids
Selenium
Total Coliforms
Zinc
pH
Please feel free to contact the Groundwater Section, at
(919) 733-3221, if clarification or information is required.
Sincerely,
Michael D. Cleary"
Hydrogeologist
Permits Group
MDC/tej
cc: EriC Klingel
Babette McKemie
Mike Cleary
Central Files
Permit Issuance Files
RECEIVED
WIM,4 OF MVIRONMMIRL "AUSEUEo
JAN 27 1969 DIVISION OF ENVIRONMENTAL MANAGEMENT
GROUNDWATER SECTION
WORE UE
�paaet �fl6R
MEMORANDUM
TO: Eric Klingel
DATE : 'A(RAC1
FROM: Bill Reid
(NP,DES FRe5)
SUBJECT: Application for Renewal/Amendment of Permit No.
7Z New
�^Permit
Facility Name -A-4f� qa !-rnis����c__
County C'allve P
Type of Project
Applicable Permit Numbers : WQ
EPA
G•7 irq 0 35"
AC 0015/3S
We have received a copy of the above referenced application,
which was sent to your regional office for comment on or about
T6�u�r_i 1989.
You should review the application package for completeness and
adequacy of relevant information and submit your request for
additional information to me (via telephone or memo) by
Fdr,Aar L , 1989 so that all required information can be
requested rf�the applicant at one time. A copy of our formal
request to the applicant for additional information will be
provided to you.
If you do not require additional information from the
applicant to complete your evaluation of the project, you should
review the application package and submit your comments to me by
1989.
If a copy of the application package has not been made
available to your office, PLEASE LET ME KNOW IMMEDIATELY so that a
copy can be forwarded to you as soon as possible.
MDC/APPMEMO
r- EXIST. TANK ��®
i
ANEW GROUNDWATER
�2: MONITORING WELL-�
YO.INL
TOP 107.0
INV. 99.0 '
-`BLOCK AND GRAVEL
„ 1 \ INLET PROTECTIO -'
II 1 (TYPICAL)
I m
i
In
i
/ AEROBIC DIGESTER_
IIi EXISTING
AERATION BASIN
TOP 99.5
INV.IN 9 60
I .OUT 6.50
3 -
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INV.EL.92.34
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UNITED id
TTRl'���ZK
SR
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print your name, address, and ZIP+4inthis box w
erProtection Section
U3.70Hwy
nanua,NCZ8778'821l
IM
-++1jjwUo'A//[|/jxIII /vIII vtill / III ,'[oU
Clete items 1, 2, and S. Also. complete
■ Pnn y
I��lf if Restricted Delivery Is desired.
our name and address on the reverse
so that we can return the card to you.
■ Attach this card to the back of the mallplece,
or on the front if space permits.
I. Article Addressed to: _
Mr. Lee T. Notrman
Huffman Finishing Company, Inc.
P.O. Box 170
Granite Falls, NC 28630.0170
rj
❑ Agent
B: Received by f Print e) C. D to o Da iverl
�Q� T l�v mianJ Iy
D. Is delivery address different from Rem t? ❑Yes
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?. Article Number ffimnster m l 1117 0I109,11680 1 1i11II7
100I 71
I607
r l I I I
5S Form 3811, February 2004 Domestic Return Receipt102595-02-M-.154
RY. fy r [v_.1=
UNITED STATES POSTAL SERVIC O C
Official Business I .) 1 FIN"
PE LTY FOR PROATE`
�9 _3/ USE T AV01D PAYMEM_
TAGE-S300
Print your name, address and ZIP Code here
NC DEHNR
DEM—GROUNDWATER SECTION
59 WOODFIN PLACE
ASHEVILLE NC 28801
eat
` SENDER:
°
� Complete items 1 andlor 2 for additional services. 1 also wish to receive the
H • Complete Items 3, and 4e.& b. following services (for an extra
• Print your name and addhoss.on the reverse of this farm so that we can fee):
: et is card to you. ?'
this form to the. front of the meilpiece, or on the back if apace 1. ❑ Addressee's Address
does of ,.ermit.
0 • Write "Return Receipt Requested" on the meilpiece below the article number. 2. ❑Restricted D¢IfV¢ry
r • The Return Receipt will show to whom the article was delivered and the date
e delivered. Consult postmaster for fee.
° 3. Article -Addressed to: 4a. Article Number
e
m P 411 632 903
n 4b. Service Type
$ MR A W HUFFMAN JR El Registered
HUFFMAN FINISHING COMPANY EXCertified
s P 0 BOX 170 ❑ Express Mall
G E E S NC .2 30 7. Date of Deliver,
i 5. Signature (Addressee) 8. Addressee's Ad
and fee is paid)
J!
s 6. Signature (Agent)
y PS Form 3811, December 1991 fi U.s.G.P.o.:tn2Jo7-sad DOMESTIC
❑ Insured
❑ COD
❑ Return
for
RETURN RECEIPT