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NC0020656_Inspection_20040303
F W 1"- )j) Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality March 3, 2004 The Honorable Ann Slaughter Mayor, City of Laurinburg PO Box 249 Laurinburg NC 28353 SUBJECT: February 10, 2004 Compliance Evaluation Inspection City of Laurinburg Leiths Creek WWTP Permit No: NC0020656 Scotland County Dear Ms. Slaughter : Enclosed please find a copy. of the Compliance Evaluation Inspection form from the inspection conducted on February 10, 2004. The Compliance Evaluation Inspection was conducted by Belinda S. Henson, Dale Lopez and Don Register of the Fayetteville Regional Office. The cooperation of Mr. Robert Ellis, Grade IV ORC/Wastewater Director and Ricky Odum, Grade III Backup Operator was appreciated. The facility was found to be in Compliance with permit NC0020656. Please respond to the following items in writing to our office by March 31, 2004 explaining the corrective actions taken to resolve the issues: 1) Repair of three (3) influent pumps 2) Bar screen clogging due to excess grease flowing through the headworks 3) Grease balls floating on the surface of the effluent in the chlorine contact tank 4) Industrial Waste Survey (IWS) forms should be submitted to the following industries: Scotland Container and the new industry (that produces the soap product) to assist the City with operating the wastewater facility and to continue with NPDES compliance. As a reminder it is stated in the NPDES permit Part III Section C. Pretreatment Programs 2. Industrial Waste Survey -``The permittee shall update its Industrial Waste Survey (IWS) to include all users of the sewer collection system at least once every five years". Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 910-486-1541. Sincerely, 7 L rJi16&-'s Belinda S. Henson Environmental Chemist cc: Robert A. Ellis, ORC Central Files Fayetteville Files NCDENR NCDENR Division of Water Quality 225 Green Street -Suite 714 Fayetteville, NC 28301-50431 (910)486-1541 Telephone (910)486-0707 Fax ' Customer Service 1 877 623-7748 United States Environmental Protection Agency E PA Washington, D.C. 20460 Water Compliance Inspection Report • Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection 1 U 2 U 3 I. NC0020656 111 121 • 04/02/10 117 Type Inspector Fac Type 18 U 19 U 20 [J I I I I I I I I 1 I I I I I I 166 Remarks 211 I I I I I I I I I I I I I I I I I I I I I I I I 1 I I I I I Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----- ------- ---------Reserved -------- —__-_—_----- 671 3.0 169 70 LI 71 U 72 I J 73 I I J 74 75 11 1 1 1 1 1 1 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Leiths Creek WWTP Hall Street Extension Laurinburg NC 28352 Entry Time/Date 10:00 AM 04/02/10 Permit Effective Date 01/03/01 Exit Time/Date 03:15 PM 04/02/10 Permit Expiration Date 04/08/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Robert A. Ellis/ORC/910-277-0214/ Robert E'llis//910-276-3522/ Ricky Odum//910-276-3522/ Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number • Robert A Ellis,P0 Box 249 Laurinburg NC 28353//910-277-0214/ Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) 61 Permit Flow Measurement ft Operations & Maintenance Records/Reports Waters /III ® Effluent/Receiving Self -Monitoring Program Sludge Handling Disposal ® Facility Site Review Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Belinda S Henson , ylJae7L FRO WQ//910-486-1541/910-486-0707 kDon Regist `%�2?hFRO WQ//910-486-1541/910-486-0707 Date ` 3 ��� 5 -75 -.y n/ Ci ©/® r Dale Lopez FRO WQ//910-486-1541/910-486-0707 �, /..67 Signature of Manage ent Q A 3 Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. NPDES yr/mo/day Inspection Type NC0020656 111 12 04/02/10 117 18 Li 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) SEE ATTACHMENT FOR SUMMARY Permit: NC0020656 Owner - Facility: City of Laurinburg - Leiths Creek WWTP • Inspection Date: 02/10/04 Inspection Type: Compliance Evaluation Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas fdr inspection? Comment: Ooerationg & Maintenance Does the plant have general safety structures in place such as rails around or covers over tanks, pits, or wells? Is the plant generally dean with acceptable housekeeping? Comment: Pumo Station - Influent Is the pump wet well free of bypass lines or structures? Is the general housekeeping acceptable? Is the wet well free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Is SCADA telemetry available and operational? Is audible and visual alarm available and operational? Comment:The facility has four influent pumps. One of the influent pumps was operational. The facility should repair the influent pumps as soon as possible to assist in operating and maintaining the facility. F3ar Screens Yes No NA NF Type of bar screen a.Manual b.Mechanical Are the bars adequately screening debris? Is the screen free of excessive. debris? Is disposal of screening in compliance? Is the unit in good condition? Comment:The area on the ground around the bar screen appeared to have some grease there. Grease flowing into the treatment works has caused clogging at the bar screen. The facility should expand the concrete pad around the bar screen to assist in cleanup in the future. The Public Works Department for the City is responsible for handling grease traps. Grit Removal Yes No NA NF Type of grit removal a.Manual b.Mechanical Is the site free of excessive organic content in the grit chamber? Is the site free of excessive odor? Is disposal of grit in compliance? Comment: Secondary Clarifier Yes No NA NF • 000 ■ ❑❑❑ • 000 ▪ ❑ ❑ ❑ • 000 Yes No NA NF ■ ❑❑❑ • 000 Yes No NA NF ■ ❑ O O 1 ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ 01100 • 000 • 000 • 000 1 11000 • 000 • 000 • 000 • • 000 ▪ ❑ ❑ ❑ ▪ ❑ ❑ ❑ Yes No NA NF Page# 1 Permit: NC0020656 Owner - Facility: City of Laurinburg - Leiths Creek WWTP Inspection Date: 02/10/04 Inspection Type: Compliance Evaluation Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the sludge blanket level acceptable? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the surface free of bulking ? Comment: Pumns-RAS-WAS Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? . Comment: Aeration Basins Mode of operation Mode of operation Mode of operation Type of aeration system Type of aeration system Type of aeration system Is the basin free of dead spots? Are surface aerators and mixers operational? Are the diffusers operational? Is the foam the proper color for the treatment process? Does, the foam cover less than 25% of the basin' s surface? Is the DO level acceptable? Are settleometer results acceptable? Comment: Oxidation Ditches Are the aerators operational? Are the aerators free of excessive solids build up? Is the foam the proper color for the treatment process? • Does the foam cover less than 25% of the basin' s surface? Is the DO level acceptable? Are settleometer results acceptable (> 30 minutes)? Comment: Yes No NA NF • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ • ❑ ❑ ❑ ® ODD ■ ❑ ❑ ❑ ■ ❑❑❑ 1000 ROOD 10000 Yes No NA NF • ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑❑❑ Yes No NA NF • ❑ ❑ ❑ 1 ❑ ❑ ❑ 00110 • ❑ ❑ ❑ IN1000 ■ ❑❑❑ ▪ ❑ ❑ ❑ Yes No NA NF 11000 ■ ❑ 0 ❑ 1 ❑ ❑ ❑ ■ ❑❑❑ ❑ ❑❑■ • ❑ ❑ ❑ Page# 2 Permit: NC0020656 Owner - Facility: City of Laurinburg - Leiths Creek WWTP Inspection Date: 02/10/04 Inspection Type: Compliance Evaluation Disinfection Type of system ? Are cylinders secured adequately? Are cylinders protected from direct sunlight? Is there adequate reserve supply of disinfectant? Is ventilation equipment operational? Is ventilation equipment properly located? Is SCBA equipment available on site? Is SCBA equipment operational? Is staff trained is operating SCBA equipment? Is staff trained in emergency procedures? Is an evacuation plan in place? Are tablet chlorinators operational? Are the tablets the proper size and type? Number of tubes in use? (Sodium Hypochlorite) Is pump feed.system operational? Is bulk storage tank containment area adequate? (free of leaks/open drains) Is the level of chlorine residual acceptable? Is there adequate detention time Is the contact chamber free of growth, or sludge buildup? Comment:The chlorine contact chamber'appeared to'have some grease balls floating on the surface of the effluent. It was determined that the clarifier skimmer arms are not skimming the grease from the surface as well as it should be. PUrO Station - Effhient Is the pump wet well free of bypass lines or structures? Is the general housekeeping acceptable? Is the wet well free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Is SCADA telemetry available and operational? Is audible and visual alarm available and operational? Comment: Standby Power Is automatically activated standby power available? Is generator tested weekly by interrupting primary power source? Is generator tested under load at least quarterly? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Does generator have adequate fuel? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Comment:Generator is tested monthly by interrupting primary power source. ahnratory. Yes No NA NF ❑ ❑ • ❑ ❑ ❑ •❑ O 0 ■ ❑ ❑ O ■ ❑ ❑ ❑•❑ O ❑ ■ 0 ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑•❑ ❑ ❑•❑ • ❑ ❑ ❑ 11000 ■ 0 0 ❑ O 0011 • ❑ ❑ ❑ Yes No NA NF ❑ ❑ ❑ ■ O 0011 O 0C111 O ❑ ❑ ■ ❑ ❑ ❑• ❑ ❑ ❑ 1 O 00111 ❑ ❑ ❑• Yes No NA NF .• ❑ ❑ ❑ ❑ • ❑ ❑ ■ ❑ ❑ ❑ .000 11000 • ❑ ❑ ❑ ❑ ❑ ❑ ■ Yes Nn NA NF Page# 3 Permit: NC0020656 Owner - Facility: City of Laurinburg - Leiths Creek WWTP Inspection. Date: 02/10/04 Inspection Type: Compliance Evaluation j ahoratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? Is the facility using a contract lab? Are analytical results consistent with data reported on DMRs? Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +1- 1.0 degrees? Comment: Flow Measurement - Influent Is flow meter used for reporting? Is flow meter calibrated annually? Is flow meter operating properly? (If units are separated) Does the chart recorder match the flow meter? Comment:The facility has been utilizing the influent flow meter for DMR reporting until December 19, 2003 when they began to use the effluent flow meter. Flow Measurement - Effhient Is flow meter used for reporting? Is flow meter calibrated annually? Is flow meter operating properly? (If units are separated) Does the chart recorder match the flow meter? Comment: Record Keening. Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Are sampling and analysis data adequate and include: Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Plant records are adequate, available and include O&M Manual As built Engineering drawings Schedules and dates of equipment maintenance and repairs Are DMRs complete: do they include at permit parameters? Has the facility submitted its annual compliance report to users? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Yes No NA NF ROOD MOOD • ❑ ❑ ❑ ■ ❑❑❑ ROOD • ❑ ❑ ❑ ■ ❑❑❑ Yes No NA NF ODD• • ❑ ❑ ❑ ■ ❑❑❑ ❑ ❑ 0• Yes No NA NF • ❑ ❑ ❑ ODD• ▪ ❑ ❑ ❑ O 0E1111 Yes No NA NF ■ ❑❑❑ ■ ❑❑❑ • ❑ ❑ ❑ ■ ❑ ❑ ❑ ID 0 ❑ • • • ▪ ❑ ❑ ❑ 1 • • ❑ ❑ ❑ • ❑ ❑ ❑ ▪ ❑ ❑ ❑ ■ 0 0 0 Page# 4 Permit: NC0020656 Owner - Facility: City of Laurinburg - Leiths Creek WWTP Inspection Date: 02/10/04 Inspection Type: Compliance Evaluation Record Keeoirtn Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Is the facility description verified as contained in the NPDES permit? Does the facility analyze process control parameters, for example: MLSS, MCRT, Settleable Solids, DO, Sludge Judge, pH, and others that are applicable? Facility has copy of previous year's Annual Report on file for review? Yes No NA NF 11000 ® ❑ ❑ ❑ i1 ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • Comment:O&M manuals were not located at the wastewater treatment facility. As communicated by Mr. Ellis during the inspection the manuals were located in his office at the water treatment facility. influent Samnlinq Yes • No NA NF Is composite sampling flow proportional? 0.00 Is sample collected above side streams? I000 Is proper volume collected? •❑ ❑ ❑ Is the tubing clean? 11000 Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? 11000 Is sampling performed according to the permit? 1 ❑ ❑ ❑ Comment:Flow proportional sampling is not required for the influent. Fffiuent Samnlinq Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Aerohic Digester Is the capacity adequate? Is the mixing adequate? Is the site free of excessive foaming in the tank? Is the odor acceptable? Yes No NA NF ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ a❑❑ ❑ 1❑❑❑ 1❑❑ ❑ 1❑❑ ❑ Yes No NA NF O 1100 11❑❑❑ ■ ❑❑❑ 11000 Comment:Process control testing is analyzed but is not always followed due to inadequate digester/solids storage. The facility is planning to construct an additional digester in the near future to assist with adequate sludge space. fl vino Fes Yes No NA NF Is there adequate drying bed space? •❑ ❑ ❑ Is the sludge distribution on drying beds appropriate? ❑ ❑ ❑ Are the drying beds free of vegetation? 0 ❑ ❑ ❑ Is the site free of dry sludge remaining in beds? 111000 Is the site free of stockpiled sludge? 0.00 Is the filtrate from sludge drying beds returned to the front of the plant? 1 ❑ ❑ ❑ Is the sludge disposed of through county landfill? 0 • 0 0 Is the sludge land applied? 1 ❑ ❑ ❑ (Vacuum filters) Is polymer mixing adequate? 00.0 Page# 5 Permit: NC0020656 Owner - Facility: City of Laurinburg - Leiths Creek WWTP Inspection Date: 02/10/04 Inspection Type: Compliance Evaluation piyjacthada Comment:Sludge is stockpiled on one drying bed but the majority of sludge is disposed of in a liquid form. All sludge both dry and wet are land applied. Fffluent Pioe Is right of way to the outfall properly maintained? Are receiving water free of solids and floatable wastewater materials? Are the receiving waters free of solids / debris? Are the receiving waters free of foam other than a trace? Are the receiving waters free of sludge worms? If effluent (diffuser pipes are required) are they operating properly? Comment: Yes No NA NF Yes No NA NF ❑ ❑ ❑ 1 ❑ ❑ ❑ ■ ❑ ❑ ❑ • ❑ 001 ❑ ❑ 0 ■ 00011 Page# 6 Regional Field Inspectors Check List for Field Parameters Name of site to be Inspected: Lau r. 41 Field certification#. (if applicable): NPDES #: NC, o 'L L Region: FL I. Circle the parameter orparameters performed atthis site gesidual Chlorin ,, Settleable Solids, iQH '(D�%�on „<tempera ur II. Instrumentation: A, Does the facility have the equipment necessary 1. A pH meter A Residual Chlorine'meter 3. DO meter 4. A Cone for settleable solids 5. A thermometer or meter that measures temperature:` 6. , Conductivity meter III. Calibration/Analysis. 1. Is the pH meter calibrated with a 2 buffers and checked with a third buffer each day of use? 2. For Total Residual Chlorine, is a check standard analyzed each day of use? 3.: Is the air calibration of the DO meter performed each day of use?`. • 4. For Settleable Solidsis``1:' liter of sample Yes. settled for 1 hour? 5. Is the temperature measuring device calibrated annually against a certified thermometer? 6. For Conductivity, is a calibration standard analyzed each day of use? No. No No 0,.6 o.ru IV. Documentation: 1. Is the date and time that the sample -was collected documented? 2. Is the sample site documented? 3. Is the sample collector: documented? 4. Is the analysis date and time documented?. 5. Did the analyst sign the documentation? _. 6. Is record of calibration documented? 7. For Settleable Solids, :is..sample volume and: 1 hour time settling time documented? 8. For Temperature, is the annual calibration of the measuring device documented? . Comments: Yes No •No Please submit a copy of this completed form to the Laboratory Certification Program. DWQ Lab Certification Chemistry Lab.• Courier# 52-01-01 FIELD INSPECTOR CHECKLIST REV. 04/23/2002 �itj ef CaurioDurg March 29, 2004 Belinda S. Henson Environmental Chemist Division of Water Quality 225 Green Street -Suite 714 Fayetteville, NC 28301-50431 Re: Compliance Evaluation Inspection Response City of Laurinburg Leith Creek WWTP Permit # NC0020656 Dear Belinda: RSV/ `, d 1131111,111 ✓� " ✓ LAUR, NBVRC OFFICE OF SUPERINTENDENT P WATER & WASTEWATER PLANT DE FRO MAR 3 0 2004 DWQ In response to the inspection conducted on February 10, 2004 we have addressed the following items explaining the corrective actions, below.; 1. During the inspection the (3) influent pumps were primed and started while you r were on site during the inspection 2. Enclosed please find a customer pamphlet that we::distribute to' the customers to educate the citizens on whatnot to put in our, sewer system to hopefully eliminate excess grease flowing in our head works:. We are -also implementing a Fats, Oil and Grease Ordinance which we areenclosing to hopefully eliminate future problems such as this. 3. We are making some modification to the skimmers on the clarifiers to help eliminate the amount of water that is running off of the skimmer toward the inside weir that will -prevent the vortex action that is causing the grease to go up under the inside weir:' which allow the grease to enter the contact chamber. If this does not eliminate the problem' we plan to extend the length of the inside weir at the skimmer box. 4. We have submitted the Industrial Waste Survey short form to Scotland Container and the Industrial Waste Survey long form to Qual-Pak (formerly Abbott). As soon as we receive the completed forms we will forward them to your office. 603 LAUCHWOOD DRIVE • P.O. BOX 249 • LAURINBURG, N.C. 28352 • 919/277-0214 Thank you for your assistance and if you have any further suggestion or questions please give me a call. Sincerely, Robert A. Ellis Treatment Plants Director Cc: Joe Huffman, City Manager