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HomeMy WebLinkAboutWQ0040747_Modification_20210913 ir TARR GROUP September 10, 2021 NCDEQ/DWR Water Quality Section 1617 Mail Service Center RECEIVED Raleigh, NC 27699 SEP 13 2021 Re: Hwy 55—Shallotte Alternative Sewer Extension Application NCDEQ/DWR/NPDES To Whom it May Concern, The purpose of this application is to modify the existing Wastewater Collection System Extension Permit for the Town of Shallotte (WQ0040747)to include the construction of 414 LF of 2"force main, 1 duplex grinder pump station, and the additional flow of 3,400 GPD. Included in this submittal package is the following: 1. Application Fee 2. Alternative Sewer Extension Application Form including Section X&XI Attachment 3. Flow Tracking/Acceptance Form 4. Engineering Plans and Specifications 5. Engineering Calculations including Downstream Sewer Evaluation 6. USGS Map 7. Street level Map 8. Existing Permit 9. Power Reliability Plan If you have any questions or require additional information, please do not hesitate to contact me via email (kevin@tarr-group.com)or phone (843-633-3579). Sincerely, J?)ec Kevin Pulis, PE Attachments State of North Carolina . liVVR Department of Environmental Quality Division of Water Resources 15A NCAC 02T.0300—ALTERNATIVE SEWER EXTENSION APPLICATION Division of Water Resources INSTRUCTIONS FOR FORM: ASEA 04-16& SUPPORTING DOCUMENTATION Plans,specifications and supporting documents shall be prepared in accordance with, 15A NCAC 02T.0100, 15A NCAC 02T .0300, Division Policies and good engineering practices. Failure to submit all required items will necessitate additional processing and review time,and may result in return of the application. For more information, visit the Water Quality Permitting Section's collection systems website General—When submitting an application,please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information.Unless otherwise noted,the Applicant shall submit one original and one copy of the application and supportRECE4VED A. One Original and One Copy of Application and Supporting Documents SEP 13 2021 El Required unless otherwise noted B. Cov r Letter(Required for All Application Packages): NCDEQIDWRINPDES V List all items included in the application package, as well as a brief description of the requested permitting action. > Be specific as to the system type, number of homes served, flow allocation required, etc. > if necessary for clarity, include attachments to the application form. C. Ap rcation Fee(All New and Major Modification Application Packages): Submit a check or money order in the amount of$480.00 dated within 90 days of application submittal. > Payable to North Carolina Department of Environmental Quality(NCDEQ). D. Alternative Sewer Extension (Form: ASEA 04-16)Application (Required for All Application Packages): 8' Submit the completed and appropriately executed application. > If necessary for clarity or due to space restrictions,attachments to the application may be made. ' '/4 If the Applicant Type in Item 1.2 is a corporation or company, provide documentation it is registered for business with the North Carolina Secretary of State. Nmk-If the Applicant Type in Item I.2 is a partnership or d/b/a, enclose a copy of the certificate filed with the Register of /Deeds in the county of business. 44 The project name in Item Ii.I shall be consistent with the project name on the plans, specifications, flow acceptance etters,agreements, etc. I/The Professional Engineer's Certification on Page 5 of the application shall be signed, sealed and dated by a North VTarolina licensed Professional Engineer. he Applicant's Certification on Page 5 of the application shall be signed in accordance with 15A NCAC 02T.0106(b). Per 15A NCAC 02T .0106(c), an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T.0106(b). E. Se ion X&XI Attachment(If Applicable): If the project includes gravity sewer, pump stations with multiple pumps and force mains, include the Section X & XI attachment(s). F. Flo Tracking/Acceptance Form (Form: FTSE 04-16)(If Applicable): Submit the completed and appropriately executed Flow Tracking/Acceptance for Sewer Extension Permit Form from the owners of the downstream sewers and treatment facility. > The flow acceptance indicated in form FTSE 04-16 must not expire prior to permit issuance and must be dated less than one year prior to the application date. > Submittal of this application and form FTSE 04-16 indicates that owner has adequate capacity and will not violate G.S. 143-215.67(a). > Intergovernmental agreements or other contracts will not be accepted in lieu of a project-specific FTSE 04-16. INSTRUCTIONS FOR FORM:ASEA 04-16& SUPPORTING DOCUMENTATION Page 1 of 4 G. En ering Plans(Required for All Application Packages): Per 15A NCAC 02T.0305(b)(1),submit two sets of detailed plan sets that have been signed,sealed and dated by a North Carolina licensed Professional Engineer,and shall include at a minimum: > Table of contents with each sheet numbered. > A general location map with at least two geographic references and a vicinity map. > Plan and profile views of the sewer extension as well as the proximity of the sewer extension to other utilities and natural features ➢ Detail drawings of all items pertinent to the sewer extension(including clean-out locations)and pump stations. > The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and perennial), springs, lakes, ponds,and other surface drainage features within 100 feet of the project. > Minimum separations required per 15A NCAC 02T.0305(f), and where separations cannot be maintained, alternative criteria per 15A NCAC 02T.0305(g). Minimum cover for sewer extensions required per I 5A NCAC 02T.0305(1) must also be shown clearly on the plans. ➢ Nodes/Zones listed in calculations and computer models must be accurately reflected on the plans. ➢ Plans must include lot numbers, zones, approximate pump and top of wet well elevations, and pump model number and capacity in a table format. ❑ Plans shall represent a completed design and not be labeled with preliminary phrases(e.g., FOR REVIEW ONLY,NOT FOR CONSTRUCTION,etc.)that indicate they are anything other than final plans. However,the plans may be labeled with the phrase: FINAL DESIGN -NOT RELEASED FOR CONSTRUCTION. H. Speifications(Required for All Application Packages): U' Per I5A NCAC 02T .0305(b)(3), submit specifications that have been signed, sealed and dated by a North Carolina licensed Professional Engineer,and shall include at a minimum: ➢ Table of contents with each section/page numbered. ➢ Detailed specifications for pump stations(i.e. packaged grinder pump requirements,valves,controls,etc.) > Site Work(i.e.,earthwork,clearing,grubbing,excavation,trenching, backfilling, compacting, fencing,seeding,etc.) > Materials(i.e., low pressure mains and laterals, force main,gravity, concrete,method of construction,etc.) > Electrical (i.e.,control panels,transfer switches,automatically activated standby power source,etc.) ➢ Means for ensuring quality and integrity of the finished product in accordance with the Minimum Design Criteria, including leakage and pressure testing for the sewer extension. Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY,NOT FOR CONSTRUCTION,etc.)that indicate they are anything other than final specifications. However,the specifications may be labeled with the phrase: FINAL DESIGN -NOT RELEASED FOR CONSTRUCTION. Specifications for standard equipment may only be omitted for municipalities with approved standard specifications,but the use of the standard specifications must be noted on each sheet of the plans. I. En Bering Calculations(All Application Packages): Per 15A NCAC 02T.0305(b)(2)and I5A NCAC 02T.0305(j)(1),submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional Engineer,and shall include at a minimum: ➢ Friction/Total Dynamic Head calculations and system curve analysis(with one pump running,two pumps running,etc.) > Pump selection information including pump curves, manufacturer's information, and recommended installation guidelines. > Pump station cycle times and pump run times. ➢ Minimum velocities in the sewer extension in accordance with the Minimum Design Criteria ➢i Flotation calculations for all units constructed partially or entirely below grade(i.e.pump stations) Vile If computer models are provided to document system design,the model and corresponding node/zone nomenclature must clearly and accurately reflect the plans and specifications. Note that upon completion of the review process and prior to permit issuance,a request for the final plans and specifications will be requested on digital media (CD, DVD,Jump Drive,etc.)for our records. You will be notified when this information is requested, as the review may necessitate changes INSTRUCTIONS FOR FORM:ASEA 04-16&SUPPORTING DOCUMENTATION Page 2 of 4 , J. nstream Sewer Evaluations(All Application Packages) DoyVPer 15A NCAC 02T.0305(b)(2)and 15A NCAC 02T.0304(h)(1),submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional Engineer, for receiving collection systems: N ► For connection to a gravity sewer,submit: An evaluation of the gravity sewer based on peak flow from the proposed project and peak flows already tributary to the /existing gravity sewer. Provide calculations and detail how existing peak flows were determined. 16 For connection to a pump station,submit: An evaluation of the existing pump station to pump peak flow from the proposed project and peak flows already tributary 17 to the existing pump station. Provide calculations and detail how existing peak flows were determined. For connection to a force main/low pressures sewer, submit: An evaluation of the existing system based on peak flows from the proposed project and peak flows already tributary to the existing system. In addition,evaluate the ability of each pump station tributary to the existing system to pump against additional head created by greater flows through the system. Evaluation may include alternative designs such as telemetry to coordinate pumping between pump stations (provided sufficient storage is available). Also include an evaluation of the discharge point of the existing force main/pressure sewer. K. Sit aps(All Application Packages): Submit an 8.5-inch x 11-inch color copy of a USGS Topographic Map of sufficient scale to identify the entire project area and closest surface waters. ➢ Location of the project(gravity sewer, pump stations& force main) > ownstream connection points and permit number(if known)for the receiving sewer 2(Include a street level map showing general project area. L. E) ting Permit(All Modification Packages): 1W ►bmit the most recently issued existing permit. Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification(i.e.,permit description, flow allocation,treatment facility,etc.). M. Power Reliability Plan (All Application Packages): Wit 7r 15A NCAC 02T.0305(h)(1)(D), submit documentation of power reliability for simplex/vacuum units. Q' Per 15A NCAC 02T.0305(h)(1), submit documentation of power reliability for pumping stations. ➢ This alternative is only available for average daily flows less than 15,000 gallons per day > It shall be demonstrated to the Division that the portable source is owned or contracted by the applicant and is compatible with the station. The Division will accept a letter signed by the applicant (see 15A NCAC 02T .0106(b))or proposed contractor,stating that"the portable power generation unit or portable,independently-powered pumping units,associated appurtenances and personnel are available for distribution and operation of this pump station." ➢ If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations' storage capacities and the rotation schedule of the portable power source or pump, including travel timeframes,shall be provided in the case of a multiple station power outage. (Required at time of certification) N. Final Environmental Document(If Applicable): WO Per 15A NCAC 02T .0105(c)(4), submit one copy of the environmental assessment and one copy of the final environmental document(i.e., Finding of No Significant Impact or Record of Decision). /4/40 Include information on any mitigating factors from the Environmental Assessment that impact the design and/or construction of the subject sewer. O. Certificate of Public Convenience and Necessity(All Application Packages for Privately-Owned Public Utilities): ftinil Per 15A NCAC 02T .0115(a)(I) provide the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the sewer extension,or /4/1A Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. INSTRUCTIONS FOR FORM: ASEA 04-16&SUPPORTING DOCUMENTATION Page 3 of 4 • P. O erational Agreements(Applications from HOA/POA and Developers for lots to be sold): Home/Property Owners' Associations ❑ Per I5A NCAC 02T.0115(c),submit the properly executed Operational Agreement(FORM:HOA). ❑ Per 15A NCAC 02T.0115(c),submit a copy of the Articles of Incorporation, Declarations and By-laws. Al*Developers of lots to be sold ❑ Per 15A NCAC 02T .0115(b),submit the properly executed Operational Agreement(FORM: DEV). THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NCDEQ/DWR WATER QUALITY SECTION PERCS UNIT By U.S. Postal Service: By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N.SALISBURY ST.SUITE 925 RALEIGH, NORTH CAROLINA 27699-1636 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919)807-6312 INSTRUCTIONS FOR FORM:ASEA 04-16&SUPPORTING DOCUMENTATION Page 4 of 4 State of North Carolina DWR Department of Environmental Quality Division of Water Resources I 5A NCAC 02T.0300—ALTERNATIVE SEWER EXTENSION APPLICATION Division of Water Resources ASEA 04-16& SUPPORTING DOCUMENTATION Application Number: (to be completed by DWR) APPLICANT INFORMATION: 1. Applicant's name:Town of Shallotte (company,municipality, HOA, utility,etc.) 2. Applicant type: ❑ Individual ❑Corporation ❑General Partnership ❑ Privately-Owned Public Utility ❑ Federal ❑ State ® Municipal ❑County 3. Signature authority's name: Mimi Gaither per 15A NCAC 02T.0106(b) Title: Town Manager 4. Applicant's mailing address: PO Box 2287 City: Shallotte State:NC Zip:28459-2287 5. Applicant's contact information: Phone number:(910)754-4032 Email Address: mgaither a,atmc.net II. PROJECT INFORMATION: I. Project name: HWY 55-Shallotte 2. Application/Project status: ❑ Proposed(New Permit) ® Existing Permit/Project If a modification,provide the existing permit number: WQ0040747 and issued date: 7/25/19 If new construction but part of a master plan,provide the existing permit number: WQ00 3. County where project is located: Brunswick 4. Approximate Coordinates(Decimal Degrees): Latitude: 33.985° Longitude:-78.365° III. CONSULTANT INFORMATION: I. Professional Engineer: Kevin Pulis License Number: 042797 Firm: Tarr Group Mailing address: 8650 East State Rd 32 City:Zionsville State: IN Zip:46077- Phone number:(843)633-3579 Email Address: kevin@tarr-group.com IV. WASTEWATER TREATMENT FACILITY(WWTF)INFORMATION: 1. Facility Name: Shallotte WWTF Permit Number: W00000798 Owner Name: Brunswick County V. RECEIVING DOWNSTREAM SEWER INFORMATION: 1. Permit Number(s): EPA 7234 System Wide Collection System Permit Number(s): WQCS00296 Owner Name(s): Town of Shallotte FORM: ASEA 04-16 Page I of 5 VI. GENERAL REQUIREMENTS 1. If the Applicant is a Privately-Owned Public Utility,has a Certificate of Public Convenience and Necessity been submitted? ❑ Yes ❑No ZN/A 2. If the Applicant is a Developer of lots to be sold,has a Developer's Operational Agreement(FORM: DEV)been submitted? ❑ Yes ❑No ZN/A 3. If the Applicant is a Home/Property Owners'Association,has an Operational Agreement(FORM:HOA)been submitted? ❑ Yes ❑No ZN/A 4. Origin of wastewater: (check all that apply): ❑ Residential Owned ❑ Retail(stores,centers, malls) ❑Car Wash ❑Residential Leased ❑ Retail with food preparation/service ❑ Hotel and/or Motels ❑ School/preschool/day care ❑ Medical/dental/veterinary facilities ❑ Swimming Pool/Clubhouse Z Food and drink facilities ❑Church ❑Swimming Pool/Filter Backwash ❑ Businesses/offices/factories ❑Nursing Home ❑Other(Explain in Attachment) 5. Is/was an Environmental ironmental Assessment required under 15A NCAC O1C. ❑ Yes ®No If yes,submit the appropriate final environmental document(FONS1, ROD,etc.) 6. Nature of wastewater: 100%Domestic/Commercial %Other waste—specify: %Industrial(See 15A NCAC 02T.0103(20)) 7. Wastewater generated by project: 3400 GPD(per 15A NCAC 02T.0114) Has a flow reduction been approved under 15A NCAC 02T.0114(f)? ❑Yes ❑No If yes,provide a copy of approval 8. Summarize wastewater generated by project: Establishment Type Daily Design Flow a No.of Units Flow Restaurant 40 gal/seat 85 3400 GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD Total 3400 GPD a See 15A NCAC 02T.0114(b).(d).(e)(1)and(e)(2) for caveats to wastewater design flow rates(i.e., minimum flow per dwelling;proposed unknown non-residential development uses;public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S.42A-4). b Per 15A NCAC 02T.01 14(c),design flow rates for establishments not identified below shall be determined using available flow data,water using fixtures,occupancy or operation patterns,and other measured data. FORM: ASEA 04-16 Page 2 of 5 VII. PRESSURE SEWER DESIGN CRITERIA— 15A NCAC 02T.0305: 1. Number of simplex pump stations(STEP tanks/effluent pumps,vacuum pits,etc.)provided:0 2. What is the nearest 100-year flood elevation to the facility? 13 feet mean sea level. Is any of the proposed project located within the 100-year flood plain?❑ Yes ®No 3. If Yes,are the following items provided per 15A NCAC 02T.0305(e): Water-tight seals on all station hatches and manholes;and Control panels vents extend two feet above the100-year flood plain elevation? ❑ Yes ❑No ❑N/A If No, what measures are being taken to protect them against flooding? 4. Volume of storage in wet well above pump on elevation: 587 Gallons(include calculations) 5. How power reliability will be provided in accordance with 15A NCAC 02T.0305(h)(D): ❑ Wet well storage provides 24 hours worth of wastewater storage;or Wet well storage provides wastewater storage based on power reliability and response times (See"Policy for Meeting Reliability Requirements") > Provide 3 years of power history date in the area. ➢ Provide response time to replace a failed pump. This would include travel time,time to replace pump,etc. > Wet well storage would be based on whichever is greater. All other pump stations meet the reliability requirements of 15A NCAC 02T.0305(hX1): ❑ Yes ❑No ❑N/A 6. Summarize simplex pump station design elements: Design Element Plan Sheet Specification Reference Reference Emergency Contact Placard or Sticker Screened Wet Well Vent Restricted Access Details Control Panel High Water Alarms(Audible&Visual) Valves(Check,Gate,etc) Air Relief Valves 7. Summarize the pipe length by diameter to be permitted. Lines from a building to the septic or pump tank should be excluded. (provide attachments if necessary) Zone From Node To Node Diameter(in) Length(feet) #Pumps in Zone Pump Model Specified for Zone 43 43 42 2 129 0 44 Pump 43 2 285 2 Myers VS20 8. Air release yalve station locations per 15A NCAC 02T.0305(i)(provide attachments if necessary) Air Release Valve# Station Plan Sheet Reference FORM: ASEA 04-16 Page 3 of 5 VIii. SETBACKS& SEPARATIONS—(02B.0200& 15A NCAC 02T.0305(f)): 1. Does the project comply with all separations found in I5A NCAC 02T.0305(0&(g) "Yes ❑No ➢ I5A NCAC 02T.0305(f)contains minimum separations that shall be provided for sewer systems: Setback Parameter* Separation Required Storm sewers and other utilities not listed below(vertical) 24 inches Water mains(vertical-water over sewer including in benched trenches) 18 inches Water mains(horizontal) 10 feet Reclaimed water lines(vertical-reclaimed over sewer) 18 inches Reclaimed water lines(horizontal-reclaimed over sewer) 2 feet **Any private or public water supply source, including any wells, WS-I waters of Class I or Class II impounded reservoirs used as a source of drinking water 100 feet **Waters classified WS(except WS-I or WS-V), B,SA,ORW, HOW,or SB from normal high water(or tide elevation)and wetlands(see item IX.2) 50 feet **Any other stream, lake, impoundment,or ground water lowering and surface drainage ditches 10 feet Any building foundation 5 feet Any basement 10 feet Top slope of embankment or cuts of 2 feet or more vertical height 10 feet Drainage systems and interceptor drains 5 feet Any swimming pools 10 feet Final earth grade(vertical) 36 inches ➢ 15A NCAC 02T.0305(g)contains alternatives where separations in 02T.0305(f)cannot be achieved. ➢ **Stream classifications can be identified using the Division's NC Surface Water Classifications webpage ➢ If noncompliance with 02T.0305(f)or(g),see Section IX of this application 2. Does the project comply with separation requirements for wetlands?(50 feet of separation) ® Yes El No 0 N/A ➢ See the Division's draft separation requirements for situations where separation cannot be meet ➢ No variance is required if the alternative design criteria specified is utilized in design and construction ➢ As built documents should reference the location of areas effected 3. Does the project comply with setbacks found in the river basin rules per I5A NCAC 02B .0200? ® Yes ❑No ❑N/A ➢ This would include Trout Buffered Streams per 15A NCAC 2B.0202 4. Does the project require coverage/authorization under a 404 Nationwide or ❑ Yes ®No individual permits or 401 Water Quality Certifications? ➢ Information can be obtained from the 401 &Buffer Permitting Branch 5. Does project comply with 15A NCAC 02T.0105(cX6)(additional pennits/certifications)? ® Yes El No Per I5A NCAC 02T.0105(c)(6),directly related environmental permits or certification applications are being prepared, have been applied for, or have been obtained. Issuance of this permit is contingent on issuance of dependent permits(erosion and sedimentation control plans,stormwater management plans,etc.). 6. Does this project include any sewer collection lines that are deemed"high-priority?" Per 15A NCAC 02T.0402, "high-priority sewer"means"any aerial sewer, sewer contacting surface waters,siphon,or sewer positioned parallel to streambanks that is subject to erosion that undermines or deteriorates the sewer. ❑Yes ®No ➢ If yes, include an attachment with details for each line, including type(aerial line,size,material,and location). High priority lines shall be inspected by the permittee or its representative at least once every six-months and inspections documented per 15A NCAC 02T.0403(a)(5)or the permitee's individual System-Wide Collection permit. FORM: ASEA 04-16 Page 4 of 5 IX. CERTIFICATIONS: 1. Does the submitted system comply with I5A NCAC 02T, the Minimum Design Criteria for the Permitting of Pump Stations and Force Mains(latest version),and the Gravity Sewer Minimum Design Criteria(latest version)as applicable? ®Yes ❑No If No,complete and submit the Variance/Alternative Design Request application(VADC 10-14)and supporting documents for review. Approval of the request is required prior to submittal of the Fast Track Application and supporting documents. 2. Professional Engineer's Certification: I, Kevin PUIis attest that this application for (Professional Engineer's name from Application Item 111.1.) HWY 55 - Shallotte (Facility name from Application Item 11.1.) has been reviewed by me and is accurate,complete and consistent with the information supplied in the plans,specifications, engineering calculations,and all other supporting documentation to the best of my knowledge. i further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions,as j well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE — in accordance with General Statutes 143-215.6A and 143-215.6[3, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed$10,000,as well as civil penalties up to$25,000 per violation. y North Carolina Professional Engineer's seal,signature,and date: [ \��``O9,�H A R0 � , r �F..SSO . fEe %ha> 1 1 ili 3. Applicant's Certification per 15A NCAC 02T.0106(b): I, Mori Lair, /e'/`` �irt,4?/garx► /` attest that this application for (Signature Authority's name&title from Application item 1.3) wr 5-5-- /heel -_ __ (Facility name from Application item 11.1.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non-discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties,injunctive relief,and/or criminal prosecution. i will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. As the permittee for the pressure sewer system,i understand I will be required to own,maintain,and operate all individual pump stations. NOTE — in accordance with General Statutes I43-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor,which may include a fine not to exceed$10,000 as well;as civil penalties up to$25,000 per violation. ) �j r Signature: "1 i/''~- Date; `"' ' 4 Q'2 FORM:ASEA 04-16 Page 5 of 5 • X. GRAVITY SEWER DESIGN CRITERIA- 15A NCAC 02T.0305: I. Summarize Gravity Sewer to be permitted: Size(inches) Length (feet) Material XI. PUMP STATION DESIGN CRITERIA—02T.0305&MDC(Pump Stations/Force Mains): COMPLETE FOR EACH PUMP STATION INCLUDED IN THIS PROJECT 1. Pump station number or name: HWY 55 2. Approximate Coordinates(Decimal Degrees): Latitude: 38.985° Longitude:-78.365° 3. What is the nearest 100-year flood elevation to the facility? 13 feet mean sea level. Source:NC Floodmaps Is any of the proposed project located within the 100-year flood plain? ❑ Yes ®No 4. If Yes,are the following items provided per 15A NCAC 02T.0305(e): Water-tight seals on all station hatches and manholes;and Control panels vents extend two feet above the 100-year flood plain elevation? ❑ Yes ❑No ❑N/A If No,what measures are being taken to protect them against flooding? 5. Finish grade elevation of the pump station:31.00 6. Design flow of the pump station: 0.0034 millions gallons per day(firm capacity) 7. Operational point(s)of the pump(s): 18 gallons per minute at 162 feet total dynamic head(TDH) 8. Number of pumps provided:2 9. Number of pump cycles at average daily flow: 2_6 cycles per hour 10. Power reliability in accordance with 15A NCAC 02T.0305(h)(1): ❑ Standby power source or pump with automatic activation and telemetry- l5A NCAC 02T.0305(h)(l)(B)_ ➢ Required for all pump stations with an average daily flow greater than or equal to 15,000 gallons per day ➢ Must be permanent to facility Or if the pump station has an average daily flow less than 15,000 gallons per day: ® Portable power source with manual activation,quick-connection receptacle and telemetry- 15A NCAC 02T .0305(h)(1)(C) or ❑ Portable pumping unit with plugged emergency pump connection and telemetry- 15A NCAC 02T.0305(h)(I)(C): D It shall be demonstrated to the Division that the portable source is owned or contracted by the applicant(draft agreement) and is compatible with the station. If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations' storage capacities and the rotation schedule of the portable power source or pump, including travel timeframes, shall be provided in the case of a multiple station power outage. Section X&XI Attachment Page 1 of 2 XI. PUMP STATION DESIGN CRITERIA(continued) 11. Summarize the pump station design elements: Design Element Plan Sheet Specification Reference Reference® Power Reliability Source and Associated Elements C5.3 335000-4 Screened Wet Well Vent C5.3 335000-6 Check Valves,Gate Valves,etc. C5.3 335000-5 Control Panel C5.3 335000-3 Restricted Access Elements(Fence, Wet Well Lock,etc) C5.3 335000-5 Audible and Visual Alarms C5.3 335000-4 Telemetry/SCADA C5.3 335000-4 Level Controls C5.3 335000-3 Weatherproof Sign with Required Information C5.3 335000-4 Air Relief Valves 12. Summarize the force main to be permitted: Size(inches) Length(feet) Material High Discharge Pump-Off Elevation (feet) Elevation(feet) Elevation(feet) 2 129 HDPE 29.5 29.5 23.25 13. Air release valve station locations per 15A NCAC 02T.0305(i): Air Release Valve# Station Plan Sheet Reference Section X&XI Attachment Page 2 of 2 State of North Carolina Department of Environmental Quality Division of Water Resources Flow Tracking for Sewer Extension Applications (FTSE 10-18) Entity Requesting Allocation: Town of Shallotte Project Name for which flow is being requested: Hwy 55 Restaurant More than one FTSE may be required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: SHALLOTTE WWTF b. WWTP Facility Permit#: WQ 0000798 All flows are in MGD c. WWTP facility's permitted flow 0.500 d. Estimated obligated flow not yet tributary to the WWTP 0.453 e. WWTP facility's actual avg. flow 0.192 f. Total flow for this specific request 0.0034 g. Total actual and obligated flows to the facility 0.648 h. Percent of permitted flow used 130% II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP: (A) (B) (C) (D)=(B+C) (E)=(A-D) Design Obligated, Pump Pump Average Approx. Not Yet Total Current Station Station Firm Daily Flow** Current Tributary Flow Plus (Name or Permit Capacity, * (Firm/pf), Avg. Daily Daily Flow, Obligated Available Number) No. MGD MGD Flow,MGD MGD Flow Capacity*** * The Firm Capacity(design flow) of any pump station is defined as the maximum pumped flow that can be achieved with the largest pump taken out of service. ** Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) not less than 2.5,per Section 2.02(A)(4)(c) of the Minimum Design Criteria. ***A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP where the Available Capacity is<O. Downstream Facility Name (Sewer): Downstream Permit Number: Page 1 of 6 FTSF. 10-1 R H ti III. Certification State t: IWil - 2. • )iv ra.a( ) certify to the best of my knowledge that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, given the implementation of the planned improvements identified in the planning assessment where applicable. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and II plus all attached planning assessment addendums for which I am the responsible party. Signature of this form certifies that the receiving collection system or treatment works has a equate capacity to transport and treat the proposed new wastewater. 9'- / r-.2 a z/ Signing Official Signature Date '3%./ eo—, ,,. ."12._„. Title of Signing Official Page 2 of 6 FTSE 14-1 R . , .. go JTARR GROUP Standard Specifications ED RECEIV For SEP 13 2021 Highway 55 - Shallotte NCDEQ/DWRINPDES Ridgeway SW and Highway 17 Business Shallotte, NC l '�� SE y FHGINEF-% September 10, 2021 Kevin Pulis, PE Senior Engineer Tarr Group, LLC Table of Contents General Civil Work and Requirements 10 00 00—1 to 8 Existing Pavement Replacement 3100 00—1 to 3 Excavation and Backfill 31 23 00—1 to 5 Sediment&Erosion Control 31 25 00—1 Water Utilities 33 10 00—1 to 11 Sanitary Sewerage 33 30 00—1 to 8 Grinder Pumping Stations 33 50 00—1 to 7 SECTION 10 00 00 GENERAL CIVIL WORK AND REQUIREMENTS PART 1 -GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions,apply to this Section. 1.02 SUMMARY A. The Contractor shall furnish all labor, materials, tools and equipment necessary to complete all General Work and Requirements as herein specified and shown on the accompanying drawings. Included are the following: 1. Mobilization 2. Temporary Environmental Controls 3. Removal and Repair of Trees 4. Maintaining Traffic 5. Removal of Excavated Material and Storage of Materials 6. Prevention of Air and Water Pollution Through Dust and Dirt Control 7. Progress 8. Maintenance of Trenches and Excavations 9. Maintenance of Flow 10. Replacements 11. Seeding B. The requirements herein shall in no way relieve the Contractor of his legal responsibilities or liabilities for the safety of the public or the work. 1.03 SHOP DRAWINGS A. The Contractor will be required to submit at least six (6) copies of shop drawings on all materials and equipment, five (5) workings days prior to the pre-construction conference. Two (2) copies will be returned to the Contractor after review by the Engineer and four (4) copies will be retained by the Engineer. Should the Contractor require additional review copies of Shop Drawings, equivalent additional copies must be submitted for approval. 1.04 MOBILIZATION A. Mobilization shall be in accordance with Section 800 of the 2012 North Carolina Department of Transportation (NCDOT) "Standard Specifications for Roads and Structures." 1.05 MAINTAINING TRAFFIC A. The Contractor shall so conduct his work that inconvenience to residents, businesses and the traveling public is minimized. At least limited traffic shall be permitted,except for those periods when,because of actual construction,curing of concrete,etc.,travel is impossible, or when travel by the public is too hazardous. At least one half of the Hwy 55 -Shallotte GENERAL CIVIL WORK AND REQUIREMENTS 100000- 1 September 10,2021 pavement width shall be left in passable condition when pipes are being installed across streets or highways. B. Prior to the start of construction the Contractor shall meet with and obtain the permission of the Owner for the closing of any street of traffic or for modifying traffic flow on any street and to establish requirements for signing, flashers, flagmen, etc. Maintaining and protecting vehicular and pedestrian traffic and work area protection and work area lighting both within and outside the work limits shall be the responsibility of the Contractor involved, and shall be in accordance with NCDOT Section 150. C. During construction, subsequent notice of the closure of any street to traffic or of the modification of traffic flow on any street shall be given to the Owner 24 hours prior to same, with requirements for signing, flashers, flagmen, etc. as earlier agreed upon by the Owner and the Contractor. 1.06 TEMPORARY ENVIRONMENTAL CONTROLS A. The Contractor shall provide and maintain methods, equipment, and temporary construction as necessary to provide controls over environmental conditions along the route of construction and related areas under the Contractor's control, and remove physical evidence of such temporary controls upon completion of work. All such temporary controls shall be in accordance with applicable Federal, State and local laws, rules and regulations,the more restrictive shall apply. B. Temporary environmental controls, as applicable to soil erosion and sediment control, shall be in accordance with the rules and regulations set forth in the latest edition of the North Carolina Administrative Code, Title 15, Chapter 4, Sedimentation Control. The Contractor shall prepare a schedule for the implementation of erosion and sedimentation control measures. Implementation of such measures shall include, but is not limited to,the following: 1. Plan buffer zone erosion control measures in advance. 2. Install preliminary control in advance or concurrent with clearing and grubbing. 3. Prohibit pumping of ditches directly into any stream or lake. Provide settling basins. 4. Require excavated materials to be piled uphill from ditch-NOT on stream side of ditch. 5. Protect backfill material against accelerated erosion. 6. Tamp,seed and mulch as rapidly as possible after backfilling. 7. Maintain buffer zone protection until area is stabilized. C. Temporary environmental controls shall be at the expense of the Contractor except for certain erosion and sedimentation control measures for which payment will be made under an item subsequently specified and at the appropriate unit prices included in the Contract. D. Work and materials not included in these specifications shall be in accordance with the requirements of all applicable NCDOT Sections as approved by the Engineer. 1.07 UNDERGROUND DAMAGE PREVENTION A. Notice 1. In accordance with the Underground Damage Prevention Act, the Contractor shall, within a time frame of not less than two (2) and no more than ten (10) working days prior to the start of any excavation within any public right of way Hwy 55 -Shallotte GENERAL CIVIL WORK AND REQUIREMENTS 100000-2 September 10.2021 • or private easement areas owned by a utility company, notify each utility owner having underground utilities in the area to be excavated of the following information: a. Name,address and telephone number of the person serving the notice. b. Name, address and telephone number of the company that will be performing the excavation. c. Anticipated starting date of the excavation and duration. d. Type of excavation to be conducted. e. Location of excavation. f. Whether or not explosives will be used. g. If notice is given by telephone the Contractor is required to keep an adequate record. If available, the Contractor may notify utilities under a "one call system"by contracting the NC ONE-CALL CENTER at 1-800- 632-4949. B. Responsibility During Construction 1. In addition to serving notice of intent to perform excavation,the Contractor shall: a. Plan the excavation to avoid damage and to minimize interference with underground utilities in and near the construction area to the best of his abilities. b. Maintain a clearance between an underground utility and the cutting edge or point of any mechanized equipment, taking into account the known limit of control of that cutting edge or point, as is reasonably required to avoid damage. c. Provide support for the underground utilities in or near the construction area, including backfill, as may be reasonably required by the utility owner for the protection of the underground utilities. d. When excavation by the Contractor results in known damage to an underground utility,the Owner of the utility shall be notified immediately, and the utility given a reasonable time in which to repair the damage before the Contractor proceeds with excavation in the immediate are of the damage. e. C. Responsibility Of Utility 1. Once notified,each utility must,prior to the day designated by the Contractor as the anticipated start date,provide the Contractor with the following information. a. The location of the utility. b. The location and description of all utility markers. c. Any other information which would assist in locating the utility,including temporary markers when necessary. 1.08 SPECIAL REQUIREMENTS RELATIVE TO ATLANTIC TELEPHONE MEMBERSHIP CORPORATION A. The Contractor shall become familiar with the policies of Atlantic Telephone Membership Corporation (ATMC), and all other utility companies, relative to locating services for underground lines. The policy of ATMC is as follows: ATMC will provide cable locating services for buried telephone and cable television facilities without charge for a maximum time of two (2) hours per day per contractor or per subscriber. If locating is required beyond the two (2)hours maximum per day, then the cost of the locating will pass to the contractor or individual requesting the locating service,and such cost will be at an hourly rate based on the actual cost to Atlantic Hwy 55 - Shallotte GENERAL CIVIL WORK AND REQUIREMENTS 100000-3 September 10.2021 Telephone Membership Corporation. Any and all cost associated with locating services shall be borne by the Contractor. ' 1.09 SAFETY A. Contractor alone shall be solely and completely responsible for conditions of the job site in connection with his work, including safety of all persons and property, preparatory to and during the performance of the work. This requirement shall apply continuously and not be limited to normal working hours. B. The Construction Documents, and any joint and/or separate phases or sections of construction hereby contemplated, are to be governed at all times by applicable provisions of local and state laws and regulations and federal laws, including, but not limited to,the latest amendments of the following: 1. Department of Labor, 2. Bureau of Labor Standards, 3. Safety and Health Regulations for Construction,and 4. Williams and Steiger Occupational Safety and Health Act of 1970, including rules and regulations issued pursuant thereto, are applicable to the work and performance of the contract(OSHA). 1.10 LAWS AND ORDINANCES A. The Contractor shall abide by all local and state laws or ordinances to the extent that such requirements do not conflict with Federal laws or regulations. 1.11 SPECIAL HAZARDS A. The Contractor's and any of his subcontractor's Public Liability and Property Damage Insurance shall provide adequate protection against all special hazards such as excavation and blasting that may be encountered during construction. PART 2-PRODUCTS(NOT USED) PART 3 -EXECUTION 3.01 REMOVAL AND REPAIR OF TREES A. Trees and bushes which are in the immediate vicinity of the route of construction and the complete destruction of which cannot be prevented, despite extreme care on the part of the Contractor, shall be removed and disposed of by the Contractor, if not previously removed by the Owner. The Engineer shall be consulted and his permission shall be obtained prior to the removal of any tree or bush not labeled to be removed. The Contractor shall consult the Engineer, well in advance of pipe laying concerning such removals. Trees to be removed shall be felled so as not to injure trees to remain. Removal shall include the removal of stumps and roots to a minimum of 12 inches below grade. B. An exception to the above shall be made for trees noted on the drawings to be tunneled. Tunneling will be required within that area encircled by drawing a circle having a diameter in feet equal to the tree diameter in inches about the center of the tree. Hwy 55 - Shallotte GENERAL CIVIL WORK AND REQUIREMENTS 100000-4 September 10.2021 C. Other trees, tree limbs and bushes that are so located that equipment of the Contractor will damage same during construction shall be carefully trimmed and shaped by workmen skilled in tree trimming. All limbs and branches shall be flush cut. Trees and bushes, other than those whose removal is approved by the Engineer, which are destroyed or damaged to the extent that their continued life is impaired shall be replaced by the Contractor at his expense and to the satisfaction of the Owner. 3.02 REMOVAL OF EXCAVATED MATERIAL AND STORAGE OF MATERIALS A. All excess excavated material which has been stockpiled at the work site, and which will not be used for backfill or other fill purposes, must be removed from the project area within 48 hours. In all cases, stockpiles of all excavated material and all construction materials shall be of limited size and shall be neatly maintained in such a manner that they will not block existing drainage or be hazardous to pedestrian or vehicular traffic in any way. The limitation relative to the stockpiling of all excavated material and all construction materials shall be controlled by the Owner and the Engineer. In the event the Contractor fails to remove excess excavated material as required above, or fails to satisfactorily modify his operations relative to the stockpiling of excavated or construction materials upon order of the Owner or the Engineer,all work except cleanup operations will be stopped,and remain stopped,until the order of the Owner or the Engineer has been complied with. B. The removal and disposal of surplus excavated material shall be the responsibility of the Contractor. The Owner shall be provided with any surplus material desired, but the Contractor shall not be required to haul such material for a greater distance than would be required to otherwise dispose of the material. C. Silt barriers shall be placed around long term stockpiles of soil (unless temporary seeding is used) as well as along the down slope, or drainage course, and portions of staging sites. Also, excavated materials and stored materials shall not be placed next to or against trees. 3.03 PREVENTION OF AIR AND WATER POLLUTION THROUGH DUST AND DIRT CONTROL A. It shall be the responsibility of the Contractor to prevent air and water pollution through dust and dirt control to the satisfaction of the Owner and the Engineer in the streets, sidewalks and drives within the limits of the Project and any haul roads leading to or away from the Project that are used by the Contractor,his sub-contractors and his material suppliers. The Contractor shall take all necessary steps to prevent soil from eroding onto all paved areas and into all natural watercourses, ditches and the public sewer systems. B. The following methods of control shall be used: 1. The streets and haul roads shall be swept by an automatic self-contained mechanical sweeper with integral water spray and vacuum equipment. 2. All excessive dirt that gets on the pavement shall be removed by means of hand shoveling or appropriate mechanical equipment and the area swept as in method a)above. 3. Sidewalks and driveways shall be cleaned by means of shovels and hand brooms or approved mechanical equipment. 4. Where heavy construction equipment is no longer needed, the Contractor shall either final grade and seed or temporary seed to prevent soil erosion. No area where construction is complete shall sit for longer than 30 days without being Hwy 55 - Shallotte GENERAL CIVIL WORK AND REQUIREMENTS 100000-5 September 10.2021 seeded. Silt barriers shall stay in place until grass has grown so soil will not erode. C. The Contractor shall comply with the above requirements on a daily basis. If the Contractor fails to perform the above work in a satisfactory manner, all work, except cleanup operations will be stopped immediately until the Contractor has complied with the above requirements to the satisfaction of the Owner and the Engineer. 3.04 PROGRESS A. The Contractor shall be required to complete backfilling operations and general cleanup within a reasonable distance of trenching and pipe laying operations, and other excavations. The specific limitations of this paragraph shall be at the discretion of the Owner and the Engineer, but the general intent is to require the Contractor to minimize the inconvenience to nearby residents or businesses. The Owner and the Engineer shall be permitted to require the Contractor to cease trenching and pipe laying operations at such time as he feels that backfilling and cleanup have not progressed satisfactorily. B. At no time shall the exposed trench length exceed 100 feet. 3.05 MAINTENANCE OF TRENCHES AND EXCAVATIONS A. At all times during the progress of the work and until release of the Contractor from his guarantee by the Owner,the Contractor shall maintain the backfilled trenches and other excavations. In particular,those trenches or excavations which are within 15 feet of the edge of pavements or the edge of traveled roadways shall be kept filled up to the same level as the adjacent undisturbed ground. Any settlement which occurs during this period shall be immediately filled in to prevent the possibility of accidents. 3.06 MAINTENANCE OF FLOW A. During construction, where existing sewers are encountered and are interfered with, flow shall be maintained in the existing sewers. Sewage or other liquid must be handled by the Contractor either by connection into other sewers, with the approval of the Engineer, by providing temporary conduit to maintain flow through the trench or other excavation or, by temporarily pumping to a satisfactory outlet. Sewage or other liquid shall not be pumped, bailed or fumed over the street or ground surface. Existing field tile drains shall be free to drain at all times. 3.07 FLUSHING,LEAKAGE TESTING AND DISINFECTION A. Contractor shall submit a plan for flushing and testing to the Engineer and Owner at least ten (10) days in advance of his desire to carry our said activities. In no case shall any existing valves be operated by anyone other that authorized personnel of the appropriate Utility Department. B. Reasonable amounts of water for testing and disinfection of the waterlines by the Contractor shall be supplied bye the Utility Department. C. Where excessive water use is necessitated by repeated failures for the waterline, then the Contractor shall pay for"excessive"water usage at the existing applicable rates. At the Engineer's discretion, "excessive" shall mean the volume of water in excess of that required to fill the new lines four(4)times. Hwy 55 - Shallotte GENERAL CIVIL WORK AND REQUIREMENTS 100000-6 September 10.2021 3.08 REPLACEMENTS A. Where any pavements, driveways, parking areas, curbs, gutters,berm stone, sidewalks, water lines, gas lines, sewers, catch basins, headwalls, drains, field tile, conduit pipes, cables, fences or other existing facilities are removed or otherwise disturbed in carrying out this Contract, they shall be replaced in as good a condition as found at the expense of the Contractor and to the approval of the Owner. Any such material broken or disturbed to such an extent as to require replacement shall be replaced with new material at the expense of the Contractor. B. Exception to the above shall be made in the case of work and materials for which payment will be made under items subsequently specified and at the appropriate unit prices included in the Contract. C. Work and materials shall be in accordance with all applicable requirements of these Contract Documents and, where not included herein, the requirements of all applicable NCDOT Sections as approved by the Engineer. D. In any event,the Contractor shall be liable for any damage to public or private property caused by movement of equipment or by other operations and he shall repair or replace, to the condition existent prior to his operations, any public or private property damaged by his operations. 3.09 SEEDING A. The Contractor shall seed all lawns and all other earth areas disturbed in the performance of his work. The Contractor shall take special care to insure that backfilling over trenches and other excavations is well compacted prior to seeding. If settlement occurs after the seeding is completed and during the duration of the term of the Contract, the Contractor shall fill the settled areas with approved topsoil, refertilize and reseed the areas as herein specified at his expense. Lawn areas shall be as determined by the Owner and the Engineer. In all lawn areas to be seeded, a 4 inch layer of loose, friable, loamy topsoil shall be provided. Topsoil shall be free of refuse or any foreign materials, and shall contain not less than five percent nor more than twenty percent organic matter. Topsoil shall be denuded of all burnable materials prior to stripping and shall be free of subsoil. The surface of the topsoil and all other areas to be seeded shall then be raked, rolled and graded smooth with adjoining areas. All wheel marks or other evidence of damage shall be similarly carefully prepared for seeding. B. After the topsoil has been applied and leveled as above specified, all areas to be seeded shall be given an application of an approved commercial fertilizer. Immediately prior to seeding, the area shall be raked sufficiently to thoroughly mix the fertilizer with the topsoil. C. The kinds of seed and fertilizer, and the rates of application of seed, fertilizer, and limestone, shall be as shown on the plans. During periods of overlapping dates, the kinds of seed to be used shall be as determined by the Owner or Engineer. D. Fertilizer shall be 10 - 20 - 20 analysis. Upon written approval of the Owner or Engineer, a different analysis of fertilizer may be used provided the 1 - 2- 2 ratio is maintained and the rate of application adjusted to provide the same amount of plant food as 10-20-20 analysis. Hwy 55 - Shallotte GENERAL CIVIL WORK AND REQUIREMENTS 100000-7 September 10.2021 E. If certain disturbed lawns are of better quality than the specified seed will produce, the Contractor shall furnish approved seed for these specific lawns that will produce a lawn of equal quality. The extra cost for the better quality seed shall be the actual invoice price differential between the seeds. F. Seed shall be 98%pure,with 85%germination,and shall contain no noxious weeds. G. Only unmixed seeds shall be purchased unless certified as to quality and mixture. All mixing shall be done at the project site, from the original packages, in the presence of a representative of the Owner or the Engineer. H. The specified seed shall be uniformly sown, by means of mechanical distributors, or hydraulically. No seeding shall be done during windy weather or when the ground is frozen, muddy or otherwise non - tillable. After seeding, the ground shall be raked so as to cover the seed to a depth of approximately 1/4 inch and the area mulched. Areas having a slope of 3:1 or greater(steeper)or in disturbed ditch lines where stated, shall be mulched with straw and anchored with netting for erosion control. The net shall be white polypropylene plastic which will break down within the first growing season after placement. The net shall have a mesh size not larger than 1-1/2 x 2 inches nor smaller than 7/8 x 1 inch. The net shall be furnished in width of not less than 35 inches. Devices used to hold the net in place must be approved by the Engineer. Where steel staples or pins are permitted, they shall be at least 6 inches long and shall be made from No. 11 wire. J. In the event any mulching material is displaced,it shall be replaced but only after the seeding,and other work preceding the mulching,damaged because of the displacement of the mulching material,has been acceptably repaired. K. The Contractor shall properly protect and care for all lawn areas until the grass is a well established dense uniform growth at least 4 inches high. At that time, all excess mulch shall be removed from the seeded areas, and then the grass shall be mowed. The Contractor shall be responsible for the grass for two weeks after this mowing. If the grass shows a good growth and a dense stand at this time, the Contractor's obligations shall have been fulfilled except for the repair of future settlement. L. For all seeded areas, any spots that do not show a prompt "catch" shall be reseeded at intervals of 21 days, which shall continue until a good growth is established over the entire seeded area. The kinds of seed shall be the same as previously specified, and the rate of application may vary from 25#to 75#per acre. The actual rate per acre will be determined by the Owner or Engineer prior to the time of topdressing and the Contractor will be notified in writing of the rate per acre, total quantity needed, and areas on which to apply the supplemental seed. Minimum tillage equipment shall be used for incorporating seed into the soil so as to prevent disturbance of existing vegetation. Areas damaged due to acts of neglect by resident or vandalism shall be resown only at the request of and at the expense of the Owner. END OF SECTION 10 00 00 Hwy 55 - Shallotte GENERAL CIVIL WORK AND REQUIREMENTS 100000-8 September 10.2021 SECTION 31 00 00 EXISTING PAVEMENT REPLACEMENT E PART 1 GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions,apply to this Section. 1.02 SUMMARY A. Provide labor, materials, tools and equipment to complete Existing Pavement Replacement, including the permanent replacement, except as noted, of concrete and bituminous concrete or surface treated macadam streets, driveways, and parking areas which are damaged or removed in connection with trenching or other operations. The cost of removing existing pavements and maintenance of the trenches and other excavations prior to replacement shall be included in the price bid for the appropriate item requiring some. Gravel or stone roadways, driveways or parking areas are not classified as pavements and shall be replaced to a condition similar to that existing before the start of the project,at the expense of the Contractor. B. Payment for pavement replacement shall be limited to the lines of measurement subsequently described, and the replacement of pavements removed or damaged by the Contractor beyond the lines of measurement shall be made in a manner identical to that within the lines of measurement, but at the expense of the Contractor. The North Carolina Department of Transportation (NCDOT) "Standard Specifications for Roads and Structures", January 1, 2012, shall be followed insofar as applicable. Driveways and parking areas shall be classified as pavements, according to the types of materials of construction. 1.03 GENERAL WORK AND REQUIREMENTS A. General work&requirements shall be as specified in Section 10 00 00. 1.04 MEASUREMENT A. Payment for replacement of pavements shall be limited to those areas as shown on the plans and, at structures, shall be limited to an area equal to that defined by the largest inside dimensions of the structure plus 2 feet on all sides. The replacement of pavements beyond the lines of measurement shall be at the expense of the Contractor. 1.05 PRICE BID A. The price bid for Existing Pavement Replacement shall include the furnishing of all labor, materials, tools and equipment to complete the work in accordance with the foregoing specifications, within the limits defined, and shall be the price, complete,per cubic yard for the types of pavements as follows: 1. Concrete Pavement Replacement 2. Bituminous Concrete Pavement Replacement Hwy 55 - Shallotte EXISTING PAVEMENT REPLACEMENT 31 00 00- 1 September 9,2021 PART 2-PRODUCTS 2.01 CONCRETE PAVEMENT REPLACEMENT A. Concrete pavements shall be replaced with Class I concrete with materials and workmanship as previously specified in Standard Specification D. Concrete finish shall match that of the surrounding pavement. Thickness of concrete shall be at least 3" greater than that of the existing adjacent pavement, but in no case shall it be less than 6 inches. B. Reinforcement, if any, shall be subsequently the same as in the existing pavement. Concrete shall be cured with water for at least 72 hours or cured with an approved waterproof membrane. C. For bases of concrete with a bituminous concrete surface, the base shall be replaced with Class I concrete and the surface shall be replaced with bituminous concrete. Bituminous concrete surface course shall be as subsequently specified in Paragraph E.5.c. 2.02 BITUMINOUS CONCRETE PAVEMENT REPLACEMENT A. Bituminous concrete pavements shall be replaced as follows: 1. Construct a compacted minimum 6 inch thick aggregate base course. 2. Apply a bituminous prime coat at the rate of 0.35 gallons per square yard to the prepared base in accordance with NCDOT Section 600. 3. Construct a minimum 1-1/2 inch thick bituminous concrete surface course in accordance with NCDOT Section 645, Type I-2. In no event shall the thickness be less than that removed. 4. Faces of existing pavement, curb, structures and the mating surfaces against which the mixture is to be placed, shall be sealed with bituminous material in accordance with NCDOT Sections 605-8 and 610-12. 5. For existing bituminous concrete driveways and parking areas having a pavement sealer, as determined by the Engineer, after replacement of the permanent pavement a pavement sealer shall be provided on the surface from the property line to the edge of the roadway at the expense of the Contractor. The pavement sealer shall be approved by the Engineer, and shall be applied in strict accordance with the manufacturer's instructions. 6. The price bid per cubic yard for bituminous concrete pavement replacement shall include the providing of the required thicknesses of binder course and surface course,which price shall also include the prime coat and all required sealing. 2.03 SHOULDERS,CURBS,GUTTERS,AND MISCELLANEOUS PAVING A. All shoulders, curbs, curb drains and curbs and gutters on either side of the pavement which are damaged or removed must be replaced in their original condition as found, at the expense of the Contractor. Such replacements shall be in accordance with applicable details when shown on the drawings. PART 3 -EXECUTION 3.01 CONTRACTOR'S INVESTIGATION A. The Contractor shall investigate the condition, quality, thickness and pavement base of all existing pavements and shall base the bid accordingly. Hwy 55 -Shallotte EXISTING PAVEMENT REPLACEMENT 31 0000-2 September 9,2021 3.02 PREPARATION A. Prior to the replacement of the permanent pavement, the existing pavements shall be removed to a neat straight edge. B. Any excess compacted granular backfill placed under the appropriate item of construction shall be removed to allow for the placement of the permanent pavement in accordance with the thickness subsequently specified. If required, additional mechanically tamped granular backfill shall be provided to fill all depressions and bring the base to the proper elevation. If, in the opinion of the Owner or Engineer, the aggregate base is not adequately compacted and keyed the Contractor shall be required to scarify the base to a sufficient depth and work the aggregate in with mechanical tampers or vibratory devices to obtain maximum keying. The compacted aggregate shall have a firm,even surface ready for the placement of the permanent pavement. END OF SECTION 31 00 00 Hwy 55 - Shallotte EXISTING PAVEMENT REPLACEMENT 310000-3 September 9,2021 SECTION 31 23 00 EXCAVATION AND BACKFILL PART 1 —GENERAL 1.01 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and supplementary Conditions and Division 01 Specification Sections,apply to this Section. See Section 310000, Paragraph 1.13,before performing any earthwork on project. 1.02 SUMMARY B. The Contractor shall excavate for the structures, piping, sewers, drains, cables, conduits and appurtenances included in his Contract. The Contractor shall also backfill all trenches and excavated space around structures. All excavation and backfill shall meet the approval of the Engineer 1.03 TESTING C. Tests for compaction shall be performed on each lift with a minimum of two tests per lift for areas up to 4000 square feet and one thereof. Tests shall continue for each lift until satisfactory results are obtained as determined by the Engineer. D. For compacted earth backfill and C.D.F. III backfill specifically indicated, the Owner will employ a testing laboratory to make tests on the site and will pay all costs for the first set of tests performed per lift. If compaction fails to meet that which is specified,all succeeding tests for that lift shall be at the expense of the Contractor. E. For C.D.F. III backfill not specifically indicated,the Contractor shall employ at his expense,a testing laboratory, approved by the Owner,to make the required compaction tests on the site. No on site compaction tests are required for C.D.F. I and C.D.F.II. 1.04 MEASUREMENT A. The Contractor shall estimate that excavation for all structures, unless otherwise specified or shown, and shall be restricted to the quantity of excavation included inside of the lines and grades given and the following win limits. B. Excavation shall be measured to the underside of the structures or as specifically shown otherwise on the drawings and within vertical planes passing 24 inches outside of the outer lines of the footings of the structures. Unless ordered by the Engineer, all excavations carried or found below the grades given shall be filled with C.D.F.I or II to the satisfaction of the Engineer,all at the expense of the Contractor. PART 2—PRODUCTS 2.01 SOIL MATERIALS Hwy 55 - Shallotte9 EXCAVATION&BACKFILL 312300- 1 September 9,2021 • A. General: Provide borrow soil materials when sufficient satisfactory soil materials are not available from excavations. B. Satisfactory Soils:ASTM D 2487 Soil Classification Groups GW, GP,GM, SW, SP, and SM, or a combination of these groups; free of rock or gravel larger than 3 inches in any dimension, debris,waste,frozen materials,vegetation,and other deleterious matter. PART 3 —EXECUTION 3.01 EXCAVATION A. The excavation shall be made at least to the outside dimensions and to the depths shown or as specified. Topsoil which is suitable for finish grading shall first be carefully removed, stored separately and replace,after filling and rough grading are complete as specified. B. The Contractor shall be responsible for keeping the excavation dry and shall supply, operate and maintain necessary pumps, piping, etc. Contractor shall prevent all surface water and subsurface groundwater from flowing into excavations and from flooding project site and surrounding area. Water shall not be allowed to accumulate in excavations.Remove all water to prevent softening of foundation bottoms, undercutting footings, and soil changes detrimental to the stability of subgrades and foundations. Provide and maintain pumps, well points, sumps, suction and discharge lines, and other dewatering components necessary to convey water away from excavations. Dewatering shall continue until structure is backfilled and compacted. All water, whether from dewatering process or from rainfall, shall be conveyed away from excavations to a collection system. Establish and maintain temporary drainage ditches and other diversions outside of the excavation limits for each structure. Do not use trench excavations as temporary drainage ditches. C. All rock excavation for structures, piping, sewers, drains, cables, conduit and appurtenances shall be in accordance with the requirements of Paragraph B.3. D. Surplus excavated material shall be disposed of by the Contractor to the satisfaction of the Owner and the Engineer. E. Foundations shall bear on undisturbed earth,or sound rock as noted on the drawings. F. In no case shall the earth be plowed,scraped or dug by machinery in such a way as to result in the disturbance of material below final grade. In the event the subgrade material is disturbed, it shall be removed and replaced with Controlled Density Fill(C.D.F.)of the type determined by the Engineer, at the Contractor's expense. C.D.F. shall be as subsequently specified herein under BACKFILLING. G. If, in the opinion of the Engineer, the earth at or below grade is unsuitable, for reasons other than being disturbed by the contractor or the contractor not protecting the subgrade from the environment, the Engineer may direct that foundations be deepened,widened and/or lowered or that the unsuitable material be removed and replaced with C.D.F.with all related workpaid for at the appropriate supplemental unit prides included in the Contract or if not included,at a price mutually agreed upon by the Owner and the Contractor 3.02 BACKFILLING Hwy 55 -Shallotte9 EXCAVATION&BACKFILL 312300-2 September 9,2021 A. Trenches and excavation around structures, except where C.D.F. is called for, shall be solidly backfilled with excavated or borrowed earth materials up to the original ground surface or to the grades shown,allowing for the placement of topsoil. Adjacent to basement walls,retaining walls and walls of structures which have earth on only one side(excluding circular tanks)the backfill material must be free of organic material and must contain no more than 20%by weight passing the No. 200 sieve. The backfill shall be placed and compacted in a manner so as to obtain a density equal to a minimum of 90%of that possible under optimum moisture content as determined by the Standard Proctor test. B. Unless noted otherwise on the drawings, when in rock, excavation around structures shall be backfilled with C.D.F. III material compacted to not less than 90%of Modified Proctor to the elevation of the rock when rock is more than 18 inches below ground surface when rock is nearer to same. All remaining backfill shall be with excavated or borrowed earth materials as previously specified. C. For purposes of the drawings and these specifications, C.D.F. shall be of the three types as follows: 1. C.D.F. I shall be Class II concrete. 2. C.D.F. II shall be cementitious material consisting of a selected mixture of Portland Cement and salvaged materials and shall be K-Krete CDF or equal. All design mixtures used shall be approved by the Engineer and shall depend upon the required strength, density, durability and workability, and the materials available. Mixes shall be placed in a usable fluid form and in uniform vertical lifts. Design, finishing and protection of the material shall be as recommended by the manufacturer for each application. Quality include Cl — Test for Unit control test procedures of the manufacturer shallc udeASTMC 38 0 Weight,and ASTM C39—Test for Compressive Strength. 3. C.D.F. III shall consist of bank run sand and gravel, select sand, or well graded crushed stone which must be free of organic materials and other deleterious substances, It should not contain rocks or lumps larger than 2 inches in diameter, nor should it contain more than 10% by weight passing the No. 200 sieve. The select fill shall be placed in approximately horizontal layers no greater than 8 inches thick prior to compaction, beginning in the lowest area. The thickness of layers may be increased up to a maximum of 12 inches of the Contractor can demonstrate his ability to compact a thicker layer. Each layer shall be compacted as soon as possible after placing and shall be such that one of the following density requirements is met: a. Density shall not be less that 95% of the maximum density as determined by the Standard Proctor test(ASTM D698)for soils below 18"of final grade. b. For soils within 18"of final grade,density shall not be less than 98%of the maximum density as determined by compaction of a test section until no further increase in density is obtained using compaction equipment approved by the Engineer. D. Unless noted otherwise on the drawings, where C.D.F. is required any one of the three types may be used. Where C.D.F. is used to encase piping laid below the horizontal plane of the underside of slabs and/or under a 45° line sloping out and down from the toe of a foundation slab it shall be understood that C.D.F. I or II is required. E. No frozen material shall be used for backfill and no backfill shall be placed on frozen ground or where there is standing water. The Contractor shall provide, maintain and operate equipment, trenches and sumps of adequate capacity to keep excavations free of water at all times, as required, to permit placement and compaction of backfill and to facilitate the construction of foundations. Placing C.D.F.underwater will not be permitted except when so authorized in writing by the Engineer. Hwy 55 - Shallotte9 EXCAVATION&BACKFILL 312300-3 September 9,2021 F. In all cases,when below grade walls span from floor to floor,both floor slabs shall be in place before any backfill is placed. 3.03 PIPE LINES A. Pipe lines, sewers,cables and conduits entering or leaving structures shall be supportedacross excavated areas with suitable approved concrete beams and supporting piers, The Contractor shall provide such concrete beams and supporting piers as required for pipes,cables,conduits, etc, installed cross his areas of excavation when his excavation operations extend below the grade of the pipes, cabled, conduits, etc. In all other areas of excavation, the Contractor installing the pipes,cables,conduits,etc.shall be responsible of providing the required concrete beams and supporting piers. B. All piers and beams shall be designed by the Engineer to meet the existing conditions, regardless of whether these conditions are caused by the Contractor's actions or by any form of ground slippage. Required beam sizes and reinforcement for span lengths and pipe depths are shown in the table on the drawings. 3.04 COMPACTION OF SOIL BACKFILLS AND FILLS A. Place backfill and fill soil materials in layers not more than 8 inches in loose depth for material compacted by heavy compaction equipment, and not more than 4 inches in loose depth for material compacted by hand-operated tampers. B. Place backfill and fill soil materials evenly on all sides of structures to required elevations,and uniformly along the full length of each structure. C. Compact soil materials to not less than the following percentages of maximum dry unit weight according to ASTM D 698: 1. Under structures, building slabs, steps, and pavements, scarify and recompact top 18 inches of existing subgrade and top 18" layer of backfill at 98 percent and each layer of backfill or fill soil material at 95 percent. 2. Under walkways, scarify and recompact top 6 inches below subgrade and compact each layer of backfill or fill soil material at 92 percent. 3. Under lawn or unpaved areas, scarify and recompact top 6 inches below subgrade and compact each layer of backfill or fill soil material at 85 percent. 4. For utility trenches, compact each layer of initial and final backfill soil material at 85 percent. 3.05 FIELD QUALITY CONTROL A. Testing Agency: Owner will engage a qualified independent geotechnical engineering testing agency to perform field quality-control testing. B. Allow testing agency to inspect and test subgrades and each fill oir backfill layer. Proceed with subsequent earthwork only after test results for previously completed work comply with requirements. C. Footing Subgrade: At footing subgrades, at least one test of each soil stratum will be performed to verify design bearing capacities. Subsequent verification and approval of other footing subgrades may be based on a visual comparison of subgrade with tested subgrade when approved by Architect. D. Testing agency will test compaction of soils in place according to ASTM D 1556, ASTM D 2167, ASTM D 2922, and ASTM D 2937, as applicable. Tests will be performed at the following locations and frequencies: Hwy 55 -Shallotte9 EXCAVATION&BACKFILL 312300-4 September 9,2021 1. Paved and Building Slab Areas: At subgrade and at each compacted fill and backfill layer, at least 1 test for every 2000 sq. ft. or less of paved area or building slab,but in no case • fewer than 3 tests. 2. Foundation Wall Backfill: At each compacted backfill layer, at least 1 test for each 100 feet or less of wall length,but no fewer than 2 tests. 3. Trench Backfill: At each compacted initial and final backfill layer,at least 1 test for each 150 feet or less of trench length,but no fewer than 2 tests. E. When testing agency reports that subgrades, fills, or backfilis have not achieved degree of compaction specified, scarify and moisten or aerate, or remove and replace soil to depth required;recompact and retest until specified compaction is obtained. END OF SECTION 31 23 00 Hwy 55 - Shallotte9 EXCAVATION&BACKFILL 312300-5 September 9,2021 SECTION 31 25 00 SEDIMENT & EROSION CONTROL PART 1 —GENERAL 1.01 RELATED DOCUMENTS a. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specifications Sections,apply to this Section. 1.02 SUMMARY a. This item shall include all labor, materials, tools, and equipment to complete certain Erosion and Sedimentation Control measures as herein specified and as shown on the drawings. 1.03 GENERAL WORK AND REQUIREMENTS a. Erosion and sedimentation control measures shall be in accordance with applicable Sections of the NC Division of Land Resources "Erosion and Sediment Control Planning and Design Manual"(ESC Design Manual)unless otherwise specified herein. b. For all temporary erosion and sedimentation control measures, all materials provided shall be removed by the Contractor from the Project site and the area restored to a condition equal to that as existed prior to the Contractor's operations, unless otherwise required by these contract documents. PART 2—PRODUCTS 2.01 SILT FENCE a. Silt fence shall be in accordance with all applicable requirements of ESC Design Manual. The locations and limits for silt fence shown on the drawings are approximate only. Final locations and limits will be established at the time of construction. PART 3—EXECUTION(NOT USED) END OF SECTION 31 25 00 Hwy 55 - Shallotte SEDIMENT&EROSION CONTROL 31 25 00- 1 September 9,2021 SECTION 33 10 00 WATER UTILITIES PART 1 -GENERAL 1.01 RELATED DOCUMENTS A. Under this section of the specifications the Contractor shall furnish all materials and labor to install, test, and disinfect the water lines shown on the plans. These specifications are general in nature and may specify items not currently in the project. 1.02 SUMMARY A. Under this section of the specifications the Contractor shall furnish all materials and labor to install, test and disinfect the water lines shown on the plans. These specifications are general in nature and may specify items not currently in the project. Number and location of appurtenances are shown on the plans. B. Related Specifications 1. Section 312300-Excavation&Fill 1.03 QUALITY ASSURANCE A. Materials and installation shall meet the requirements of AWWA for water distribution systems,unless otherwise stated in the specifications or shown on the plans. B. Piping shall have seal of approved testing laboratory(acceptable to public health officials). 1.04 SUBMITTALS A. Manufacturers Certificate B. Certified copies of test results PART 2 - PRODUCTS 2.01 PIPE A. Ductile Cast Iron Water Pipe 1. Ductile iron pipe,centrifugal cast,Class 52 per ANSI/AWWA Specification A21.51/C151. Hwy 55 - Shallotte WATER UTILITIES 33 10 00-1 September 9,2021 • 2. Joints,rubber gasket,per ANSI/AWWA Specification A21.11/C111 for push-on joints. 3. Interior cement lining with asphalt seal coating per ANSI/AWWA Specification A21.4/C104. 4. Exterior coating, asphalt coating per ANSI/AWWA Specification A21.51/C151. B. PVC Pipe 1. 1.200 psi PVC pipe per ASTM D2241 or C900,NSF approved. 2. 2. Schedule 40 Fittings per ASTM D 2466. 3. 3. Rubber couplings per ASTM D 1869. 4. 4.Joints per ASTM D 3139. 5. Pipe shall be PVC 1120. 5. Pipe shall be marked with the ASTM D 1748 standard and bear the label, "National Foundation Seal for Potable Water." Each pipe shall be plainly marked with the manufacturers' name, size,material,type and grade of compound pressure rating,and product standards. C. Steel Casing Pipe 1. Steel casing pipe shall be smooth wall or spiral weld with the following minimum wall thickness: Pipe Size(O.D.) Wall Thickness 4"thru 12" .188" 16"thru 24" .250" D. High Density Polyethylene(HDPE)Pipe 1. Pipe shall be rated at 200 psi, DR 9. 2. Pipe shall conform to AWWA C906. 3. Pipe material shall be PE 3408. 2.02 PIPE FITTINGS A. Pipe 4"and Larger-All fittings will be mechanical joint cast or ductile iron. 1. All fittings for ductile iron pipe shall be compatible with the pipe specified above (meeting the specifications as included in the above pipe specifications and per ANSI/AWWA A21.10/C110 for standard fittings or ANSI/AWWA A21.53/C153 for compact fittings). 2. All cast iron fittings shall be mechanical joint and these shall conform to ANSI/AWWA A21.11/Cl 11. Cast iron pipe in buildings,tank,and to a point 5 feet outside these premises shall be flange fitted unless mechanical joints are shown on the Drawings.Gaskets shall be plain rubber,of heavy section and high durometer, single molded,Lubricant used to facilitate assembly of joints shall be non-toxic, tasteless,odorless grease that will not support bacteria. B. Pipe fittings for pipe less than 4"in diameter may be solvent weld PVC and shall conform to ASTM D 2466 and ASTM D 2467 for schedule 40 and schedule 80 respectively. Hwy 55 -Shallotte WATER UTILITIES 33 10 00-2 September 9,2021 PIPE SCHEDULE SIZE WORKING PRESSURE(PSI)ACCEPTABLE MATERIAL 1"—3"Service Lines 200 PE 3408 SDR 9 4", 6",and 8" 150 C900 PVC 4", 6",and 8" 200 Ductile Iron Cl 52 12"and larger 350 Ductile Iron Cl 52 2.03 GATE VALVES AND ACCESSORIES A. Gate Valves - Gate valves larger than 3"in diameter shall conform to AWWA Specifications C-509 and shall be iron body, bronze-mounted,resilient seat,non-rising stem, and capable of withstanding the working pressure to which they are subjected. Valves shall be suitable for installation in the pipe line into which they are to be installed. All valves shown to be located in valve boxes shall have 2" square operating nuts with the direction arrow clearly cast thereon and shall be made to open to the left. The Contractor shall furnish the Owner with two "T" handled operating wrenches for the same. The valves shall be of type generally known as `resilient seat gate valve"or approved equal. Valves shall not leak when subject to line test pressure against zero back pressure. In every case, they shall be factory tested to three-hundred (300) psi, in such manner as to assure tight fitting gates and shall be so certified by their manufacturer. Valve ends shall be constructed for use with mechanical joints or push on joints. Gate valves, up to and including twelve (12) inches, shall be installed in a vertical position. Gate valves sixteen (16) inches and larger shall be approved by the Town, or by the Town's Engineer prior to installation. They may be installed horizontally and equipped with bevel gears, grease case, rollers,tracks scrapers,and a bypass located on the side of the body (fully revolving disc valves shall not require rollers), or vertically and be equipped with spur gears enclosed in a grease case and with a bypass located on the side of the body. In either case, the roller and scraper operators shall be installed in a manhole. Valves shall be Mueller,Clow,or American Darling. B. Valve Boxes—Valve boxes shall be gray cast iron conforming to ASTM A48-48, Class 30, with twelve (12) inch top section(screw or telescopic) and bottom section length as required for valve bury. Box shall have a five (5) inch opening with "Water" stamped on the cover. Concrete collar two (2) foot x two (2) foot square or two and one-half(2.5) foot diameter round shall be poured flush with the cover. A pre-fabricated round "slip" form may be used only outside of traffic bearing areas(i.e.,back side of ditches,etc.). 2.04 FIRE HYDRANTS A. Hydrants shall be cast iron body, bronze mounted, suitable for a working pressure indicated on the drawings, and shall be in accordance with ANSUAWWA Specification C502. Each hydrant shall be tested to a hydrostatic pressure of twice the working pressure, with the valve in both open and closed positions. Hydrants shall be constructed in a manner permitting withdrawal of internal working parts without disturbing the barrel. B. Hydrants shall be traffic type dry barrel,that will not geyser,should the upper barrel and stem section be broken off. C. The main valve opening shall be 4 1/2" in diameter. The main valve shall be made of neoprene. D. Hydrants shall open left(counter clockwise),unless otherwise specified by the Owner. Hwy 55 - Shallotte WATER UTILITIES 33 10 00-3 September 9,2021 E. Hydrants shall have two 2 1/2" hose nozzles and one 4 1/2" pumper nozzle. All nozzle threading shall be as specified by the Owner. Nozzle caps shall be securely chained to the barrel. F. Operating and cap nuts shall be 1 1/2"pentagon, unless otherwise specified. The Contractor shall furnish four(4)hydrant wrenches of the correct type. G. Hydrants shall have 6" mechanical joint inlet connections unless otherwise noted on the drawings.All hydrants shall have guard valves between them and the system. H. Hydrants shall be as manufactured by Mueller(Model#A-421-Centurion)or approved equal. I. Hydrants installed on lines with working pressures in excess of 200 PSI shall be equal to American B-5B high pressure. J. Hydrants shall be installed plumb and set per the standard details on plans. Pumper nozzle is to be located 18"above ground surface. Weep boles are to be kept clear to allow for drainage of the hydrant barrel section. All hydrants shall receive a finish coat of paint above the ground line after all seeding and cleanup operations are complete. This field coat shall be in addition to two shop coats of"chrome yellow" required by AWWA C502. Paint shall be Sherwin Williams KEM A & A Epoxy Enamel "safety yellow" (#BGI-Y 17) as required by the Town. K. All fire hydrant legs shall be constructed with ductile iron pipe from the water main to the fire hydrant. Hydrants shall be rodded to the valve or a suitable thrust collar. Hydrants shall be installed on a suitable solid foundation, as indicated on the drawings, and with one-fourth (1/4) cubic yard rock or stone as shown on the drawings. There shall be adequate pea gravel for the weep outlets to drain. L. When there is more than one hydrant on a 6" line, the 6" line must be looped or the line size must be increased to a minimum 8". PART 3 -EXECUTION 3.01 SERVICE CONNECTION A. All water services and plumbing shall conform to the Uniform Statewide Building Code, and to the details shown on the plans for Water Meter Service. 1. Corporation stop shall be made with AWWA inlet threads. Provide saddles with PVC pipe and ductile iron pipe,unless otherwise approved by the County in advance. Corporations shall be ball type, made of brass and complete with compression connections with set screw for use with polyethylene pipe or flared coupling and AWWA Standard threads as per AWWA C800. Taps shall be located at 10:00 or 2:00 o'clock on the circumference of the pipe. Service taps shall be staggered from one side of the water main to the other and at lease eighteen (18) inches apart. The taps must be a minimum of twenty-four(24)inches apart if they are on the same side of the pipe. 2. No burned taps will be allowed and each corporation stop will be wrapped with Teflon tape for ductile iron pipe water mains. No taps are allowed on a fire hydrant leg.No tapping shall be made where rodding is placed. Hwy 55-Shallotte WATER UTILITIES 33 10 00-4 September 9,2021 3. Service saddles shall be bronze body (85-5-5 waterworks brass) and double strap for taps over one(1) inch with silicon bronze nuts conforming to ASTM A98 and factory installed grade 60 rubber gaskets. 4. Service pipe shall be polyethylene plastic pipe(CTS) SDR-PR, conforming to ASTM D-2239,as applicable to PE 3408,Class 200 psi,NSF approved. 5. Meters two(2)inches and larger shall be of the compound type with magnetic driven and bronze body conforming to AWWA Standard C701, latest revision shall be ABB Combination Meter or approved equal,by the Town in advance. 6. Three-quarter (3/4) inch and one (1) inch meter boxes shall be Ford or approved equal cast iron type, with locking cover and cast iron self closing meter lid. All meter boxes and vaults shall be located at the edge of the serviced lot's right-of-way or easement, unless otherwise approved by the County in advance. Water meter boxes shall not be placed in streets, driveways, sidewalks, parking areas, or obstructed by fencing or building. The Town reserves the right to remove, or have removed, fencing, buildings or other obstructions after proper notification has been issued to the proper owner asking them to do the same. 7. Meter vaults for two (2) inch and three (3) inch meters shall be constructed of fiberglass according to the Details. Meter vaults for meters four (4) inch and larger shall be pre-cast concrete according to the Details. All meter vaults and access doors within the road rights-of-way shall meet HS-20 loading requirements and shall be aluminum (4" meters and larger) with a flush drop lift handle, stainless steel hinges and bolts, a stainless steel slam lock, an automatic hold open arm, and compression springs to allow for easy opening. To ensure positive drainage, the vault shall be tied into the existing storm drainage system, if available. If positive drainage is unobtainable, s sump pump shall be located and operated in the vault. The associated electrical service shall be provided by the Owner or the Owner's contractor according to Town specifications. 8. Service taps to existing water lines shall be made by the Town or by a North Carolina licensed utility contractor. Service taps to new water lines shall be made by the Contractor in accordance with the specifications. 9. Service taps larger than two (2) inches shall be made by a North Carolina licensed utility contractor. A strainer shall be provided upstream of the meter for meters two (2)inches and larger. 10. An accessible shutoff valves shall be provided on the customer's side of the service ahead of the first outlet or branch connection to the service or distribution pipe of each dwelling, dwelling unit and buildings other than dwellings and dwelling units. When such shutoff valve is located in the service line outside the building, it shall be located and accessible in a manufactured, approved valve box with a readily removable access cover that extends to grade level. When drain valves are provided for the distribution lines or other portion of the water supply system, such drains shall be above grade or otherwise located to prevent the possibility of backflow into the piping system after the system has been drained. (NC Carolina Building Code, Plumbing, Section 610.1, 1994) 11. Water pressure reducing valves or regulators shall be used where water pressure within a building exceeds eighty(80)psi static, an approved water pressure regulator conforming to ASSE 1003 with strainer shall be installed to reduce pressure in the building water distribution piping system to eighty (80) psi static or less, whichever is consistent with good engineering practice. (NC Building Code, Plumbing, Section 607.9.1, 1994). All pressure reducing valves and regulators shall be operated and maintained by the customer at his or her expense. The Town reserves the right to permanently remove any existing pressure reducing regulator, located on the utility side of the water service,at the time of its failure. Hwy 55 - Shallotte WATER UTILITIES 33 10 00-5 September 9,2021 • 3.02 PIPE INSTALLATION A. Pipe Installation shall be done in accordance with the Department of Transportation permit when applicable. B. Every precaution shall be taken to insure that the entire length of water system pipe is supported evenly with the joints mated securely together without marring pipe or fill load. Pipe bedding shall be as specified by the pipe manufacturer. 1. Dewatering-Where conditions are such that running or standing water occurs in the trench bottom or the soil in the trench bottom displays a"quick"tendency,the water should be removed by pumps and suitable means such as well points or previous until the pipe has been installed and the backfill has been placed underdrain bedding PP to a sufficient height to prevent pipe flotation. 2. Preparation of Trench Bottom -The trench bottom should be constructed to provide a firm, stable and uniform support for the full length of the pipe. Bell holes should be provided at each joint to permit proper joint assembly and pipe support. Any part of the trench bottom excavated below grade should be backfilled to grade and should be compacted as required to provide firm pipe support. When an unstable subgrade condition is encountered which will provide inadequate pipe support, additional trench depth should be excavated and refilled with suitable foundation material. Large rock boulder and large stones should be removed to provide six inches (150 mm)of soil cushion on all sides of the pipe and accessories. 3. Pipe shall be handled in such a manner as to avoid damage to the machined ends. When such damaged pipe cannot be repaired to the Engineer's satisfaction,they shall be replaced at the Contractor's expense. The interior of all pipe and accessories shall be kept free from dirt and foreign matter at all times. C. All pipe, fittings, and accessories shall be carefully lowered into the trench using suitable equipment in such a manner as to prevent damage to pipe and fittings. Under no circumstances shall pipe or accessories be dropped or dumped into the trench. The pipe or accessories shall be inspected for defects prior to lowering into the trench. Any foreign matter or dirt shall be removed from the interior of pipe before lowering into position in the trench. If dirt that, in the opinion of the purchaser's Engineer or job superintendent, will not be removed by the flushing operation enters the pipe,the interior of the pipe shall be cleaned and swabbed as necessary,with a 5 percent hypochlorite disinfecting solution. D. The water mains shall be laid in accordance with applicable AWWA Specifications and maintained to the required lines and grades with fittings and valves at the required locations. All blisters and excess coal tar coatings shall be removed from the ends of each fitting and piece of pipe. 1. Ductile Iron Pipe's installation shall meet the requirements of ANSUAWWAC600. PVC pipe's installation shall follow the requirements of UNIBELL UNI-B-3. E. The cutting of pipe for inserting valves, fittings,or closure pieces shall be done in a neat and workmanlike manner,without damage to the pipe so as to leave a smooth end at right angles to the axis of the pipe. Care shall be taken to avoid damaging the cement lining of the pipe. Flame cutting of cast iron pipe with oxyacetylene torch shall not be permitted. 1caps, t e and bends in water mains shall beprovided with reaction blocking. F. All plugs, es, g P g Reaction blocking will be accomplished by providing concrete thrust blocks as indicated on the drawings. In accordance with Town requirements, thrust collars shall be installed only around Class 52 Ductile Iron Pipe (DIP). A minimum of nine (9) linear feet of DIP shall be used for each thrust collar. Thrust collars shall not be installed around any PVC Pipe. Fittings anchored by tie rods shall have at least two 3/4" steel rods fastened with clamps Hwy 55 -Shallotte WATER UTILITIES 33 10 00-6 September 9,2021 - I around the fitting and around the main. The tie rod shall then be fastened behind the joint of the first full length of pipe section nearest the fitting. Tie rods and clamps shall be protected by a coat of acid-resistant paint. G. Where it becomes necessary to deflect the line of pipe,in either a vertical or horizontal plane, to avoid obstructions or in locations where long-radius curves are permitted, the amount of deflection shall not exceed that recommended by the manufacturer of the pipe and shall not be greater than 10°or approved by the Engineer. H. Every precaution shall be taken to prevent foreign material from entering the pipe while it is being placed in the line. If the pipe-laying crew cannot put the pipe in the trench and in place without getting earth into the pipe, the Engineer may require that before lowering the pipe into the trench, a heavy tightly woven canvas bag of suitable size be placed over each end left there until the connection is to be made to the adjacent pipe. During laying operations, no debris,tools,clothing,or other materials shall be placed in the pipe. I. When pipe laying is not in progress, the open ends of pipe shall be closed by a watertight plug or other means approved by the Engineer. This provision shall apply during the noon hour as well as overnight. If water is in the trench, the seal shall remain in place until the trench is pumped completely dry. J. j) Each joint shall be properly attended and properly equipped consisting of the coupling piece and/or rubber rings as the case may be. The machined ends of the pipe to be jointed, the inside of the sleeve,and the rubber rings shall be wiped clean immediately before jointing the pipes. Assembly shall be wiped clean immediately before jointing the pipes. Assembly shall be made as recommended by the manufacturer. After field assembly, a suitable gage, as designed by the pipe manufacturer, shall be used to verify that the rubber ring is properly located throughout. When pipe laying is not in progress, the open ends of installed pipe shall be closed by approved means to prevent entrance of trench water into the line. Whenever water is excluded from the interior of the pipe, adequate backfill shall be placed to prevent floating. Any pipe which has floated shall be removed from the trench and re-laid as directed by the Engineer. K. The Contractor shall complete each plan line once started before starting another plan line on this project. Any deviations from this policy shall be requested by the Contractor in writing and approved in writing. L. Where water services cross paved roads and streets, the services shall be installed by boring under the pavement. M. Provide plastic identification tape for all new water mains. Tape shall be three (3) inches wide, blue in color, bearing the continuous message "Caution—Water Main Buried Below". Tape shall be buried continuously directly above water main and eighteen (18) inches below finished grade. Twelve (12) gauge stranded or braided copper wire shall be used to mark all PVC and PE pipe. The wire shall be affixed to the pipe and tied off on valves and fire hydrant legs. Tracer wire shall be used on each individual service when feasible, as determined by the County or the County's Engineer. Hwy 55 - Shallotte WATER UTILITIES 33 10 00-7 September 9,2021 • 3.03 SEPARATION OF WATER LINES AND SANITARY SEWERS A. Water mains shall be laid at least 10 feet laterally from existing or proposed sewers,unless local conditions or barriers prevent a 10-foot lateral separation--in which case: (1)The water main is laid in a separate trench,with the elevation of the bottom of the water main at least 18 inches above the top of the sewer;or (2)The water main is laid in the same trench as the sewer with the water main located at one side on a bench of undisturbed earth,and with the elevation of the bottom of the water main at least 18 inches above the top of the sewer. B. Crossing a Water Main Over a Sewer. Whenever it is necessary for a water main to cross over a sewer,the water main shall be laid at such an elevation that the bottom of the water main is at least 18 inches above the top of the sewer,unless local conditions or barriers prevent an 18 inch vertical separation--in which case both the water main and sewer shall be constructed of ferrous materials and with joints that are equivalent to water main standards for a distance of 10 feet on each side of the point of crossing. C. Crossing a Water Main Under a Sewer. Whenever it is necessary for a water main to cross under a sewer,both the water main and the sewer shall be constructed of ferrous materials and with joints equivalent to water main standards for a distance of 10 feet on each side of the point of crossing. A section of water main pipe shall be centered at the point of crossing. 3.04 LUBRICANT A. No contaminated material or any material capable of supporting prolific growth of microorganisms shall be used for sealing joints. The lubricant used in the installation of sealing gaskets shall be suitable for use in potable water. It shall be delivered to the job in closed containers and shall be kept clean. 3.05 AGGREGATE AND PAVING A. Replace disturbed gravel drives and shoulders in conformance with NCDOT Specifications, Aggregate Base Course. B. Replace disturbed paved drives with local material plant mix bituminous concrete. C. Repair disturbed pavement in accordance with NCDOT standard specifications or NCDOT permit where applicable. 3.06 INSPECTION AND TESTS A. After pipe has been laid and all connections jointed, the system shall be pressure tested for leakage. Any discrepancy in the system which does not conform to the specifications shall be remedied in an approved way and retested until the system is acceptable. Care shall be taken in tightening of joints insofar that no parts of the system are damaged. Any damage occurring shall be remedied by replacing the damaged part with an approved new part. Test shall be made in sections from valve to valve unless otherwise approved by the Engineer. All Hwy 55 -Shallotte WATER UTILITIES 33 10 00-8 September 9,2021 testing shall be performed only during the presence of Town staff,the Engineer or authorized representative(s) thereof. Any testing performance without Town staff, or authorized • representative,being present shall be considered a failed test and shall be re-tested. 1. Hydrostatic Testing on water mains prior to installation of services shall be successfully completed by the Contractor as described below: a. Each section of pipe line shall be subjected to and successfully meet a pressure of one-hundred-fifty(150)psi(minimum). b. The line shall be slowly filled with water and all air expelled through air valves or other suitable means. c. A suitable test pump shall be connected to the line by means of a tap in the line, or by other suitable and approved means, and the proper test pressure slowly applied to the line. d. A minimum line pressure of one-hundred-fifty(150)psi shall be maintained for a minimum of four(4) consecutive hours. During this testing period there shall be no loss of pressure. e. If pressure loss is realized, the test is failed and the contractor shall locate and repair all leaks and reschedule testing. f. All leaks shall be repaired and testing procedures described in this section shall be accepted by the Town before proceeding with the allowable leakage test described above. Table 1: Test Phase Make Up Amount Nominal Make-Up Water Allowance PE Size(Inches) (U.S. Gallons/100 Ft.of Pipe) 1-Hour Test 2-Hour Test 3-Hour Test 1-1/4 0.06 0.10 0.16 1-1/2 0.07 0.10 0.17 2 0.07 0.11 0.19 3 0.10 0.15 0.25 4 0.13 0.25 0.40 5 0.19 0.38 0.58 -3/8 0.21 0.41 0.62 6 0.3 0.6 0.9 7-1/8 0.4 0.7 1.0 8 0.5 1.0 1.5 10 0.8 1.3 2.1 12 1.1 2.3 3.4 13-3/8 1.2 2.5 3.7 14 1.4 2.8 4.2 16 1.7 3.3 5.0 18 2.2 4.3 6.5 20 2.8 5.5 8.0 22 3.5 7.0 10.5 24 4.5 8.9 13.3 26 5.0 10.0 15.0 28 5.5 11.1 16.8 30 6.3 12.7 19.2 32 7.0 14.3 21.5 34 8.0 16.2 24.3 36 9.0 18.0 27.0 42 12.0 23.1 35.3 48 15.0 27.0 43.0 54 18.5 3 1.4 51.7 Hwy 55 - Shallotte WATER UTILITIES 33 10 00-9 September 9,2021 2. PVC Pipe(OPTIONAL) a. General: To prevent pipe movement, sufficient backfill shall be placed prior to filling the pipe with water and field testing. When local conditions require that the trenches be backfilled immediately after the pipe has been laid, the testing may be carried out after backfilling has been completed but before placement of the permanent surfacing. The Contractor shall ensure that thrust blocking or other types of restraining systems will provide adequate restraint prior to pressurizing the pipeline. b. Cross-connection control: When existing water mains are used to supply test water, they should be protected from backflow contamination by temporarily installing a double check-valve assembly between the test and supply main or by other means approved by the Engineer. Prior to pressure and leakage testing,the temporary backflow protection should be removed and the main under test isolated from the supply main. c. Procedure: The following procedure is based on the assumption that the pressure and leakage tests will be performed at the same time. Separate tests may be made if desired. If separate tests are made, the pressure test shall be performed first. Tests shall be performed only after the pipeline has been properly filled, flushed, and purged of all air. The specified test pressure shall be applied by means of an approved pumping assembly connected to the pipe in a manner satisfactory to the Engineer. The test pressure shall not exceed pipe or thrust-restraint design pressures. If necessary, the test pressure shall be maintained by additional pumping for the specified time during which the system and all exposed pipe, fittings, valves, and hydrants shall be carefully examined for leakage. All visible leaks shall be stopped. All defective elements shall be repaired or removed and replaced and the test repeated until the allowable leakage requirements have been met. d. Test Method: The Contractor may perform simultaneous pressure and leakage tests or perform separate pressure and leakage tests on the installed system at test durations and pressures specified in Table 2. Tests shall be witnessed by the Engineer, or an authorized representative thereof, and the Town and the equipment used for the test shall be subject to the approval of the Engineer and/or the County. e. Allowable Leakage: The Contractor shall furnish the gauges and measuring device for the leakage test, pump, pipe, connections, and all other necessary apparatus, unless otherwise specified, and shall furnish the necessary assistance to conduct the test. The duration of each leakage test shall be two (2) hours, unless otherwise specified. During the test, the pipeline shall be subjected to the pressure listed in Table 1 below. Leakage shall be defined as the quantity of water that must be supplied into the pipe section being tested to maintain a pressure within five (5) PSI of the specified leakage-test pressure after the pipe has been filled with water and the air in the pipeline has been expelled. No installation will be accepted if the leakage is greater than that determined by the formula: 3.07 DISINFECTION A. After pipes are laid and tested, all water piping shall be disinfected in accordance with AWWA Standard C651, continuous-feed method, as modified hereinafter. The entire system shall be flushed thoroughly to remove all algae, deposits, and other foreign substances, and the system shall deliver clear water at all outlets. The water lines shall be tapped on top at the far end and air cock installed of sufficient size to release any air that may be entrapped in the line when filled.The valve at the end of the line should then be closed and the valve between Hwy 55 -Shallotte WATER UTILITIES 33 10 00-10 September 9,2021 • the new pipeline and the supply opened slightly to allow water to enter the new pipe slowly. Chlorine is then applied under pressure by ejector pump or equal to the water entering the • pipeline through the tap located in the pipe at the influent valve in a concentration that will give an overall chlorine residual to the water of at least one-hundred (100) ppm (parts per million or milligrams per liter). The chart below shows the required quantity of seventy (70) percent HTH compound to be contained in solution in each one-thousand(1000) foot section of line to produce the desired concentration of one-hundred(100)ppm. Pipe Size, Pounds High Test Hypochlorite Pipe Size, Pounds High Test Hypochlorite (inches) (70%)per 1000 Feet of Main (inches) (70%)per 1000 Feet of Main 6 1.76 14 9.52 8 3.12 16 12.44 10 4.84 20 19.52 12 7.00 24 28.00 B. After the chlorine has been applied to the water, the pipeline is to be valved off and the chlorinated water allowed to remain in the line for twenty-four (24) hours; at the end of this period, the chlorine residual should be at least ten (10) ppm. The line should then be thoroughly flushed until there is only a normal chlorine residual present,as determined by the orthotolidine test. Several samples of water should be collected from various points along the line and forwarded to an approved laboratory for bacteriological analysis. Testing laboratory shall send all original lab results directly to the Town of Shallotte. If satisfactory results are obtained, the line or lines may then be placed in service. All water for flushing, testing, and disinfecting shall be furnished by the Contractor from approved sources, such as existing public systems. C. Repair of Water Mains: 1. Joint Leaks of Ductile Iron Pipe and PVC pipe shall be repaired by use of bell joint leak repair clamp as manufactured by Rockwell,or other approved equal. 2. Line Breaks or Punctures shall be repaired by a full circle repair clamp as manufactured by Rockwell,Mueller,or other approved material. 3. Line Splits or Blow Outs shall be repaired by replacing the damaged section with ductile iron pipe with a cast iron coupling at each end. The following cast pipe couplings shall be used for each pipe material indicated: a. Asbestos-Cement(AC)—Pipe-Rockwell 441 cast coupling or other approved equal. b. Ductile Iron Pipe(DIP)—Pipe-Rockwell 431 cast coupling or other approved equal. 3.08 SITE CONDITIONS AND CLEANUP A. During construction the work area shall be kept in an orderly and neat condition. All work within 500 feet of the forward progress shall be complete with the exception of testing. The Contractors forward progress is subject to being suspended if in the opinion of the Engineer the above requirement is not met. The Contractor shall receive no consideration for time extension or compensation for production time lost while not in compliance with the requirements for clean up. END OF SECTION 33 10 00 Hwy 55 -Shallotte WATER UTILITIES 33 10 00-11 September 9,2021 • SECTION 33 30 00 SANITARY SEWERAGE PART 1 -GENERAL 1.01 RELATED DOCUMENTS A. Under this section of the specifications the Contractor shall furnish all materials and labor to install, test, and disinfect the water lines shown on the plans. These specifications are general in nature and may specify items not currently in the project. 1.02 SUMMARY A. Under this section of the specifications the Contractor shall furnish all materials and labor to install, test and disinfect the water lines shown on the plans. These specifications are general in nature and may specify items not currently in the project. Number and location of appurtenances are shown on the plans. B. Related Specifications 1. Section 312300-Excavation&Fill 1.03 QUALITY ASSURANCE A. Materials and installation shall meet the requirements of AWWA for water distribution systems,unless otherwise stated in the specifications or shown on the plans. B. Piping shall have seal of approved testing laboratory(acceptable to public health officials). 1.04 SUBMITTALS A. Manufacturers Certificate B. Certified copies of test results PART 2 - PRODUCTS 2.01 PIPE A. Ductile iron(DI) 1. DI pipe shall conform to ANSVAWWA C151/A21.51 "Ductile Iron Pipe, Centrifugally Cast in Metal Molds for Water or Other Liquids." Hwy 55 - Shallotte SANITARY SEWERAGE 333000- 1 September 9,2021 2. The thickness and pressure class of DI pipe required for the installation and operating conditions during the expected service life of the force main shall be determined in accordance with ANSUAWWA C150/A21.50 "Thickness Design of Ductile Iron Pipe." 3. Fittings for DI pipe shall conform to ANSUAWWA C110/A21.10"Ductile-Iron and Gray-Iron Fittings, 3 In. through 48 In. for Water and Other Liquids" or ANSUAWWA C153/A21.53 "Ductile Iron Compact Fittings, 3 In. through 24 In. and 54 In.through 66 In.,for Water Service." 4. Force mains of DI pipe shall have mechanical or gasketed push-on type joints. If exposed, force mains of DI pipe shall have flanged joints. Restrained joint DI pipe may be used for anchoring purposes as described in Section 4.03C. i. Gaskets shall be manufactured of vulcanized natural or synthetic rubber in accordance with ANSUAWWA C111/A21.11 "Rubber Gasket Joints for Ductile Iron and Gray-Iron Pressure Pipe and Fittings." ii. Flanged DI pipe shall conform to ANSI/AWWA C115/A21.15 "Flanged Ductile Iron Pipe with Ductile Iron or Gray Iron Threaded Flanges. 5. Consideration shall be given to the existence of or the potential for development of corrosive environments within and outside the force main shall be performed. Sources of corrosion may include: acidic soils, septic wastewater, and air entrainment within the force main. Where corrosion is deemed to be a serious problem, DI pipe shall be provided with cathodic protection or an internal/external encasement, lining, or coating appropriate for the pipe material and situation. Such encasements, linings, and coatings shall be manufactured or applied in accordance with the appropriate ANSI and AWWA standards. B. Polyvinyl chloride(PVC) 1. PVC material used in the manufacture of PVC pipe shall conform to ASTM D1784 "Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride)(CPVC)Compounds." 2. PVC pipe shall conform to ASTM D1785"Poly(Vinyl Chloride)(PVC)Plastic Pipe, Schedules 40, 80, 120" or to ASTM D2241 "Poly(Vinyl Chloride) (PVC) (SDR- PR)." 3. The thickness and pressure class of PVC pipe required for the installation and operating conditions during the expected service life of the force main shall be determined in accordance with AWWA C900 "Poly(Vinyl Chloride) (PVC) Pressure Pipe, 4 In. through 12 In., for Water" or AWWA C905 "Poly(Vinyl Chloride) (PVC) Water Transmission Pipe, Nominal Diameters 14 In. through 36 In." 4. Force mains of PVC pipe shall have gasketed push-on type joints. Gaskets shall be manufactured of elastomeric material in accordance with ASTM F477 "Standard Specification for Elastomeric Seals(Gaskets)for Joining Plastic Pipe." Hwy 55 - Shallotte SANITARY SEWERAGE 333000-2 September 9,2021 5. Mechanical joint DI pipe fittings conforming to ANSUAWWA C110/A21.10 or gasketed PVC fittings shall be used for force mains four inches in diameter and larger. Solvent- welded or gasketed fittings may be used for smaller diameter force mains. C. High-Density Polyethylene Pipe(HDPE) 1. HDPE pipe shall be produced from a high molecular weight, high density, polyethylene resin, meeting the requirements of ASTM D3350 "Standard Specification for Polyethylene (PE) Plastic Pipe and Fitting Materials." Resin material shall be listed by PPI in the name of the manufacturer and shall be based on testing in accordance with ASTM D2837 "Standard Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe." 2. HDPE pipe shall conform to ASTM D3035 "Standard Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Controlled Outside Diameter" or ASTM F714 "D3035 "Standard Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Outside Diameter." 3. The thickness and pressure class of HDPE pipe required for the installation and operating conditions during the expected service life of the force main shall be determined in accordance with AWWA C906 "Polyethylene (PE) Pressure Pipe and Fittings, 4 In. through 63 In.,for Water Distribution." 4. Fittings for HDPE pipe shall conform to ASTM D3261 "Standard Specification for Putt Fusion of Polyethylene(PE)Plastic Fittings for PE Plastic Pipe and Tubing"and shall be manufactured by injection molding, a combination of extrusion and machining, or fabrication from HDPE pipe material. 5. Force mains of HDPE pipe shall be joined by the thermal butt fusion process and shall be performed in accordance with ASTM A2657 "Standard Practice for Heat Fusion Joining of Polyolefin Pipe and Fittings" and the manufacturer's recommendations during installation. D. All pipe used for force main construction shall be labeled or otherwise identified as conveying wastewater. 2.02 PIPE FITTINGS A. Pipe 4"and Larger-All fittings will be mechanical joint cast or ductile iron. 1. All fittings for ductile iron pipe shall be compatible with the pipe specified above (meeting the specifications as included in the above pipe specifications and per ANSI/AWWA A21.10/CI 10 for standard fittings or ANSUAWWA A21.53/C153 for compact fittings). 2. All cast iron fittings shall be mechanical joint and these shall conform to ANSI/AWWA A21.11/C 111. Cast iron pipe in buildings, tank, and to a point 5 feet outside these premises shall be flange fitted unless mechanical joints are shown on the Drawings. Gaskets shall be plain rubber, of heavy section and high durometer, single molded, Lubricant used to facilitate assembly of joints shall be non-toxic, tasteless, odorless grease that will not support bacteria. B. Pipe fittings for pipe less than 4"in diameter may be solvent weld PVC and shall conform to ASTM D 2466 and ASTM D 2467 for schedule 40 and schedule 80 respectively. Hwy 55 - Shallotte SANITARY SEWERAGE 333000-3 September 9,2021 PIPE SCHEDULE SIZE WORKING PRESSURE(PSI)ACCEPTABLE MATERIAL 1"—3"Service Lines 200 PE 3408 SDR 9 4",6",and 8" 150 C900 PVC 4",6",and 8" 200 Ductile Iron Cl 52 12"and larger 350 Ductile Iron Cl 52 2.03 GATE VALVES AND ACCESSORIES A. Gate Valves - Gate valves larger than 3"in diameter shall conform to AWWA Specifications C-509 and shall be iron body, bronze-mounted, resilient seat, non-rising stem, and capable of withstanding the working pressure to which they are subjected. Valves shall be suitable for installation in the pipe line into which they are to be installed. All valves shown to be located in valve boxes shall have 2" square operating nuts with the direction arrow clearly cast thereon and shall be made to open to the left. The Contractor shall furnish the Owner with two "T" handled operating wrenches for the same. The valves shall be of type generally known as `resilient seat gate valve"or approved equal. Valves shall not leak when subject to line test pressure against zero back pressure. In every case, they shall be factory tested to three-hundred (300) psi, in such manner as to assure tight fitting gates and shall be so certified by their manufacturer. Valve ends shall be constructed for use with mechanical joints or push on joints. Gate valves, up to and including twelve (12) inches, shall be installed in a vertical position. Gate valves sixteen (16) inches and larger shall be approved by the County, or by the County's Engineer prior to installation. They may be installed horizontally and equipped with bevel gears,grease case,rollers,tracks scrapers, and a bypass located on the side of the body (fully revolving disc valves shall not require rollers), or vertically and be equipped with spur gears enclosed in a grease case and with a bypass located on the side of the body. In either case, the roller and scraper operators shall be installed in a manhole. Valves shall be Mueller,Clow,or American Darling. B. Valve Boxes—Valve boxes shall be gray cast iron conforming to ASTM A48-48, Class 30, with twelve (12) inch top section (screw or telescopic) and bottom section length as required for valve bury. Box shall have a five (5) inch opening with "Water" stamped on the cover. Concrete collar two (2) foot x two (2) foot square or two and one-half(2.5) foot diameter round shall be poured flush with the cover. A pre-fabricated round "slip" form may be used only outside of traffic bearing areas(i.e.,back side of ditches,etc.). PART 3 -EXECUTION 3.01 PIPE INSTALLATION A. Pipe Installation shall be done in accordance with the Department of Transportation permit when applicable. B. Every precaution shall be taken to insure that the entire length of force main pipe is supported evenly with the joints mated securely together without marring pipe or fill load. Pipe bedding shall be as specified by the pipe manufacturer. 1. Dewatering-Where conditions are such that running or standing water occurs in the trench bottom or the soil in the trench bottom displays a"quick"tendency,the water should be removed by pumps and suitable means such as well points or previous underdrain bedding until the pipe has been installed and the backfill has been placed Hwy 55 - Shallotte SANITARY SEWERAGE 333000-4 September 9,2021 to a sufficient height to prevent pipe flotation. 2. Preparation of Trench Bottom-The trench bottom should be constructed to provide a firm, stable and uniform support for the full length of the pipe. Bell holes should be provided at each joint to permit proper joint assembly and pipe support. Any part of the trench bottom excavated below grade should be backfilled to grade and should be compacted as required to provide firm pipe support. When an unstable subgrade condition is encountered which will provide inadequate pipe support, additional trench depth should be excavated and refilled with suitable foundation material. Large rock boulder and large stones should be removed to provide six inches(150 mm)of soil cushion on all sides of the pipe and accessories. 3. Pipe shall be handled in such a manner as to avoid damage to the machined ends. When such damaged pipe cannot be repaired to the Engineer's satisfaction,they shall be replaced at the Contractor's expense. The interior of all pipe and accessories shall be kept free from dirt and foreign matter at all times. C. All pipe, fittings, and accessories shall be carefully lowered into the trench using suitable equipment in such a manner as to prevent damage to pipe and fittings. Under no circumstances shall pipe or accessories be dropped or dumped into the trench. The pipe or accessories shall be inspected for defects prior to lowering into the trench. Any foreign matter or dirt shall be removed from the interior of pipe before lowering into position in the trench. If dirt that, in the opinion of the purchaser's Engineer or job superintendent, will not be removed by the flushing operation enters the pipe,the interior of the pipe shall be cleaned and swabbed as necessary,with a 5 percent hypochlorite disinfecting solution. D. The force mains shall be laid in accordance with applicable AWWA Specifications and maintained to the required lines and grades with fittings and valves at the required locations. All blisters and excess coal tar coatings shall be removed from the ends of each fitting and piece of pipe. 1. Ductile Iron Pipe's installation shall meet the requirements of ANSI/AWWAC600. PVC pipe's installation shall follow the requirements of UNIBELL UNI-B-3. E. The cutting of pipe for inserting valves, fittings, or closure pieces shall be done in a neat and workmanlike manner, without damage to the pipe so as to leave a smooth end at right angles to the axis of the pipe. Care shall be taken to avoid damaging the cement lining of the pipe. Flame cutting of cast iron pipe with oxyacetylene torch shall not be permitted. F. All plugs, caps, tees, and bends in water mains shall be provided with reaction blocking. Reaction blocking will be accomplished by providing concrete thrust blocks as indicated on the drawings. In accordance with Town requirements, thrust collars shall be installed only around Class 52 Ductile Iron Pipe (DIP). A minimum of nine (9) linear feet of DIP shall be used for each thrust collar. Thrust collars shall not be installed around any PVC Pipe. Fittings anchored by tie rods shall have at least two 3/4" steel rods fastened with clamps around the fitting and around the main. The tie rod shall then be fastened behind the joint of the first full length of pipe section nearest the fitting. Tie rods and clamps shall be protected by a coat of acid-resistant paint. G. Where it becomes necessary to deflect the line of pipe,in either a vertical or horizontal plane, to avoid obstructions or in locations where long-radius curves are permitted, the amount of deflection shall not exceed that recommended by the manufacturer of the pipe and shall not be greater than 10°or approved by the Engineer. H. Every precaution shall be taken to prevent foreign material from entering the pipe while it is Hwy 55- Shallotte SANITARY SEWERAGE 333000-5 September 9,2021 being placed in the line. If the pipe-laying crew cannot put the pipe in the trench and in • place without getting earth into the pipe, the Engineer may require that before lowering the pipe into the trench, a heavy tightly woven canvas bag of suitable size be placed over each end left there until the connection is to be made to the adjacent pipe. During laying operations,no debris,tools,clothing,or other materials shall be placed in the pipe. I. When pipe laying is not in progress, the open ends of pipe shall be closed by a watertight plug or other means approved by the Engineer. This provision shall apply during the noon hour as well as overnight. If water is in the trench, the seal shall remain in place until the trench is pumped completely dry. J. j) Each joint shall be properly attended and properly equipped consisting of the coupling piece and/or rubber rings as the case may be. The machined ends of the pipe to be jointed, the inside of the sleeve,and the rubber rings shall be wiped clean immediately before jointing the pipes. Assembly shall be wiped clean immediately before jointing the pipes. Assembly shall be made as recommended bythe manufacturer. After field assembly, a suitable gage,as Y� g g designed by the pipe manufacturer, shall be used to verify that the rubber ring is properly located throughout. When pipe laying is not in progress, the open ends of installed pipe shall be closed by approved means to prevent entrance of trench water into the line. Whenever water is excluded from the interior of the pipe, adequate backfill shall be placed to prevent floating. Any pipe which has floated shall be removed from the trench and re-laid as directed by the Engineer. K. The Contractor shall complete each plan line once started before starting another plan line on this project. Any deviations from this policy shall be requested by the Contractor in writing and approved in writing. L. Where water services cross paved roads and streets, the services shall be installed by boring under the pavement. M. Provide plastic identification tape for all new water mains. Tape shall be three (3) inches wide, blue in color, bearing the continuous message "Caution—Water Main Buried Below". Tape shall be buried continuously directly above water main and eighteen (18) inches below finished grade. Twelve (12) gauge stranded or braided copper wire shall be used to mark all PVC and PE pipe. The wire shall be affixed to the pipe and tied off on valves and fire hydrant legs. Tracer wire shall be used on each individual service when feasible, as determined by the County or the County's Engineer. 3.02 LUBRICANT A. No contaminated material or any material capable of supporting prolific growth of microorganisms shall be used for sealing joints. The lubricant used in the installation of sealing gaskets shall be suitable for use in potable water. It shall be delivered to the job in closed containers and shall be kept clean. 3.03 AGGREGATE AND PAVING A. Replace disturbed gravel drives and shoulders in conformance with NCDOT Specifications, Aggregate Base Course. B. Replace disturbed paved drives with local material plant mix bituminous concrete. C. Repair disturbed pavement in accordance with NCDOT standard specifications or NCDOT Hwy 55 - Shallotte SANITARY SEWERAGE 333000-6 September 9,2021 permit where applicable. 3.04 INSPECTION AND TESTS A. After pipe has been laid and all connections jointed, the system shall be pressure tested for leakage. Any discrepancy in the system which does not conform to the specifications shall be remedied in an approved way and retested until the system is acceptable. Care shall be taken in tightening of joints insofar that no parts of the system are damaged. Any damage occurring shall be remedied by replacing the damaged part with an approved new part. Test shall be made in sections from valve to valve unless otherwise approved by the Engineer. All testing shall be performed only during the presence of Town staff,the Engineer or authorized representative(s) thereof. Any testing performance without Town staff,or authorized representative,being present shall be considered a failed test and shall be re-tested. 1. Hydrostatic Testing on force mains prior to installation of services shall be successfully completed by the Contractor as described below: a. Each section of pipe line shall be subjected to and successfully meet a pressure of one-hundred-fifty(150)psi(minimum). b. The line shall be slowly filled with water and all air expelled through air valves or other suitable means. C. A suitable test pump shall be connected to the line by means of a tap in the line, or by other suitable and approved means, and the proper test pressure slowly applied to the line. d. A minimum line pressure of one-hundred-fifty(150)psi shall be maintained for a minimum of four(4) consecutive hours. During this testing period there shall be no loss of pressure. e. If pressure loss is realized, the test is failed and the contractor shall locate and repair all leaks and reschedule testing. f. All leaks shall be repaired and testing procedures described in this section shall be accepted by the Town before proceeding with the allowable leakage test described above. 3.05 SITE CONDITIONS AND CLEANUP A. During construction the work area shall be kept in an orderly and neat condition. All work within 500 feet of the forward progress shall be complete with the exception of testing. The Contractors forward progress is subject to being suspended if in the opinion of the Engineer the above requirement is not met. The Contractor shall receive no consideration for time extension or compensation for production time lost while not in compliance with the requirements for clean up. 3.06 LATERAL SEPARATION OF SEWERS AND WATERLINES A. Water mains shall be laid at least 10 feet laterally from existing or proposed sewers,unless local conditions or barriers prevent a 10-foot lateral separation--in which case: (1)The water main is laid in a separate trench,with the elevation of the bottom of the water main at least 18 inches above the top of the sewer; or Hwy 55 -Shallotte SANITARY SEWERAGE 333000-7 September 9,2021 (2)The water main is laid in the same trench as the sewer with the water main located at one side on a bench of undisturbed earth,and with the elevation of the bottom of the water main at least 18 inches above the top of the sewer. B. Crossing a Water Main Over a Sewer. Whenever it is necessary for a water main to cross over a sewer,the water main shall be laid at such an elevation that the bottom of the water main is at least 18 inches above the top of the sewer,unless local conditions or barriers prevent an 18 inch vertical separation--in which case both the water main and sewer shall be constructed of ferrous materials and with joints that are equivalent to water main standards for a distance of 10 feet on each side of the point of crossing. C. Crossing a Water Main Under a Sewer. Whenever it is necessary for a water main to cross under a sewer,both the water main and the sewer shall be constructed of ferrous materials and with joints equivalent to water main standards for a distance of 10 feet on each side of the point of crossing. A section of water main pipe shall be centered at the point of crossing. END OF SECTION 33 30 00 Hwy 55 - Shallotte SANITARY SEWERAGE 33 30 00- 8 September 9,2021 SECTION 33 50 00 GRINDER PUMPING STATIONS PART 1 -GENERAL 1.01 SUMMARY A. Under this section of the specifications the Contractor shall furnish all materials and labor to install, test and disinfect the water lines shown on the plans. These specifications are general in nature and may specify items not currently in the project. Number and location of appurtenances are shown on the plans. B. GENERAL WORK AND REQUIREMENTS - General work and requirements shall be as previously specified in Standard Specification 10 00 00. C. Related Specifications 1.Section 312300 - Excavation&Fill 1.02 QUALITY ASSURANCE A. Materials and installation shall meet the requirements of AWWA for water distribution systems, unless otherwise stated in the specifications or shown on the plans. B. Piping shall have seal of approved testing laboratory (acceptable to public health officials). 1.03 SUBMITTALS A. Manufacturers Certificate B. Certified copies of test results PART 2 -PRODUCTS 2.01 GRINDER PUMP STATIONS A. Pump Model Pumps shall be of the centrifugal type Myers model VR2 (simplex), Myers model VS20 (duplex), Myers model VH2O (high head), or approved equal (see plans for individual pump type)with an integrally built in grinder unit and submersible type Hwy 55 -Shallotte GRINDER PUMPING STATIONS 335000- 1 September 9,2021 motor. The grinder unit shall have cutters that shall be capable of macerating all • • material in normal domestic and commercial sewage including reasonable amounts of foreign objects such as small wood, sticks, plastic, thin rubber, sanitary napkins, disposable diapers and the like to a fine slurry that will pass freely through the pump, discharge pipe, and forcemain. B. Operating Conditions- 2 HP, 230 V, 1PH Grinder Pumps shall have a capacity of 18 GPM at a total head of 162 feet. C. Motor Pump motor shall be of the submersible type. Single phase motors shall be of the capacitor start, capacitor run type for high starting torque. Stator winding shall be of the open type with class B insulation rated for 105 C. maximum operating tem- perature. Winding housing shall be filled with a clean high dielectric oil that lubri- cates bearings and seals and transfers heat from windings and rotor to outer shell. Air-filled motors which do not have the superior heat dissipating capabilities of oil- filled motors shall no be considered equal. The motor shall be capable of operating over a full range of performance curve without overloading motor and causing any objectionable noise or vibration. Motor shall have two heavy duty ball bearings to support pump shaft and take radial and thrust loads and a sleeve guide bushing directly above the lower seal to take ra- dial load and act as flame path for seal chamber. Ball bearings shall be designed for 50,000 hours B-10 life. Stator shall be heat shrunk into motor housing. D. Seals Motor shall be protected by two rotary shaft seals mounted in tandem with a seal chamber between the seals. Seal chamber shall be oil filled to lubricate seal face and to transmit heat from shaft to outer shell. Seal face shall be carbon and ceramic and lapped to a flatness on one light band. A double electrode shall be mounted in the seal chamber to detect any water enter- ing the chamber through the lower seal. Water in the chamber shall cause a red light to turn on at the control box. This signal shall not stop motor but shall act as a warning only, indicating service is required. E. Pump Impeller The pump impeller shall be of the recessed type to provide an open unobstructed passage through the volute for the ground solids. Impeller shall be of cast iron or bronze and shall have pump out vanes on the backside of the impeller to keep solids from the lower seal and reduce pressure on the seal faces. The impeller shall be threaded onto stainless steel shaft. Enclosed or semi-open pump impellers which might become obstructed during grinding or add excessive radial loads shall not be considered as equal. Hwy 55 -Shallotte GRINDER PUMPING STATIONS 335000-2 September 9,2021 F. Grinder Construction Grinder assembly shall consist of a single rotating grinder impeller and a single stationary shredding ring mounted directly below pump volute inlet. Grinder impeller shall thread onto shaft and shall be locked with a screw and washer. Shredding ring shall be held in place by a steel retaining clamp. Both shredding ring and grinder impeller shall be removable without dismantling pump. No adjustment of grinder assembly shall be necessary for proper grinder operation. Multiple grinder impeller assemblies requiring initial or periodic axial adjustment for proper operation shall not be considered equal. Grinder plate and shredding ring shall be made of 440C stainless steel hardened to 58-60 Rockwell. G. Corrosion Protection All iron castings shall be pretreated with phosphate and chromic rinse and to be painted before machining and all machined surfaces exposed to the sewage water to be repainted. All fasteners to be 302 stainless steel. H. Bearing End Cap All iron castings shall be pretreated with phosphate and chromic rinse and to be painted before machining and all machined surfaces exposed to the sewage water to be repainted. All fasteners to be 302 stainless steel. I. Power Cables All iron castings shall be pretreated with phosphate and chromic rinse and to be painted before machining and all machined surfaces exposed to the sewage water to be repainted. All fasteners to be 302 stainless steel. J. Pump Controls The control panel shall include all of the features as described herein and shown on the drawings. A Nema 4X steel control panel shall be furnished as shown on the plans. All electrical components shall be mounted in a Nema 4X enclosure with a hasp for padlocking. Provide float switch type level controls for PUMPS OFF, LEAD PUMP ON, HIGH LEVEL ALARM, and LAG PUMP ON. Float switches shall consist of a mercury tube switch sealed within a corrosion resistant polypropylene housing. The cable shall be of sufficient length to reach the connection junction box without spicing. The floats shall be suspended from a stainless-steel support bracket mounted inside the wetwell so that adjustments can be made without entering the wetwell. The panel shall include pump circuit breakers, control circuit breaker, alarm circuit fuse, control circuit fuse, I.E.0 rated motor starter with 3-pole ambient compensated bimetal overload relay, pump hand-off-auto switches (momentary in the hand posi- tion), alarm test switch,pump run lights, seal leak lights, alternator relay(solid Hwy 55 - Shallotte GRINDER PUMPING STATIONS 335000-3 September 9,2021 state), override relay, control transformer with primary fusing, terminal blocks, ground lugs, and all necessary wiring and brackets. • The panel shall contain both audio and visual alarms. The control panel shall be fitted with a red lexan (polycarbonate) alarm light. The light shall be approximately 3" High by 3 1/2" diameter. The globe shall be mount- ed on top of the enclosure with a neoprene gasket. The lens cannot be removed from the exterior of the enclosure. The lens may be removed by entering the interior of the enclosure and removing four (4) #8 screws. The bulb shall be 40 watt minimum high intensity-medium base type. The bulb shall be easily replaced by removing a thumb screw from the support bracket on the interior of the panel. The alarm shall have a bright glow and flash during high water conditions. The alarm light will go out when the water level drops. The audio alarm shall be a printed circuit board in conjunction with an 86 dB buzzer with quick mounting terminal strip mounted in the interior of the enclosure. The au- dio alarm shall be capable of being de-activated by depressing a push-type switch which is encapsulated in a weatherproof silicone boot and mounted on the bottom of the enclosure. All internal wiring shall be neat and color coded. Each wire shall be a different col- or or stripe (except for ground), and all incoming wires shall terminate into a box clap type terminal block. All control wires shall be 14 Ga. Type TEW rated for 105 degrees C. A schematic diagram (showing wire color) shall be permanently fastened to the in- side of the enclosure. An Installation and Service Manual shall be included with each control panel. The control panel shall be U.L. listed as an assembly. The alarm panel shall be labeled with the name and phone number of the person to contact in the event of a pump failure(Town of Shallotte 8am to 5 pm:910-754-4032 & 5pm to 8am: 910-754-0795). Panel to contain autodialer with a minimum of four programmable numbers. Auto- dialer to be Sensaphone 6500 or equal. A manual transfer switch and generator receptacle shall be installed as part of the control panel. Exact model of receptacle shall be coordinated with the Town of Shallotte to assure compatibility with Town's generators. Provide 20 amp circuit breakers and duplex convenience outlet. Hwy 55 -Shallotte GRINDER PUMPING STATIONS 335000-4 September 9,2021 2.02 CHECK VALVES A heavy duty spring loaded all rubber flapper type check valve with cast iron body shall be an integral part of the discharge seal assemblies and lift out with the pump assemblies. The valve design shall be such to allow for operation when negative heads, up to 5 feet, are encountered. The valves shall be designed to operate at all pressures in the sewer system created by the grinder pumps. A flat set stainless steel spring, internally molded into the Buna N Rubber flapper, shall be furnished in order to prevent collection of debris in the check valve. All fasteners shall be stainless steel. A valve vault (or boxes) shall be located outside of the wetwell, and each discharge line shall have both a check valve and a gate valve inside the vault(boxes). 2.03 WETWELLS Wetwells shall be fiberglass for simplex units, and either fiberglass or concrete for duplex units. Fiberglass tanks shall have an anti-flotation flange and either a bolt down cover or a lockable hatch. Concrete tanks shall have a lockable hatch cast into the top. PART 3 -EXECUTION 3.01 SITE WORK A. Description - Site work includes clearing and grubbing; removal and storage of topsoil; filling and grading; construction of pavements; disposal of excess and unsuitable excavated materials; providing of fencing, and seeding; soil erosion and sedimentation control; and appurtenances. Where specified herein, the materials and methods of construction shall meet the requirements of the referenced Sections of the 2018 North Carolina Department of Transportation(NCDOT)"Standard Specification for Roads and Structures." B. Clearing and Grubbing - The actual areas of excavation and grading work for structures and other areas of construction and to the clearing limits, where noted on the drawings, shall be cleared and grubbed of all trees, stumps,brush, hedges,roots, boulders debris, etc. Trees to be removed shall be felled in such a manner as not to injure other trees which are to remain. No trees, bushes, shrubs, etc., shall be removed without the permission of the Owner, with those to remain to be clearly marked or fenced off. Grubbing shall result in complete removal of root systems to at least 12 inches below grade. No herbicides or defoliants shall be used in clearing the site. Hwy 55 - Shallotte GRINDER PUMPING STATIONS 335000-5 September 9,2021 All stumps, roots, brush, waste logs, limbs, tops, fences, boulders and all other debris resulting from the clearing and grubbing operations shall be removed from the Project site by the Contractor. C. Removal and Storage of Topsoil - Topsoil shall be removed from all areas of excavation and grading work for structures and other areas of construction and shall be stored on the site in a location approved by the Owner and the Engineer. Stockpiles shall be protected from erosion through the use of silt barriers, temporaryseeding, or other suitable measures. A minimum of 4 inches of topsoil shall be replaced during filling and grading. D. Filling and Grading-The Contractor shall fill and grade the Plant site to the lines and grades shown or as approved by the Engineer. Materials for constructing fill may be those excavated and stockpiled at the site and from an off site borrow area, but shall be of such composition and grading and so placed as will provide a dense fill that will achieve the required compaction. The Contractor shall be responsible for loading, transporting and placing such stockpiled and borrow materials as necessary. No material shall be placed in fill when either the material, the foundation or the fill on which it would by placed is frozen or the moisture content is not within the acceptable range. As a minimum, the top 4 inches of fill shall be topsoil. The finished surface shall be smooth and free from clods, lumps, boulders, stones and all other debris and shall then be raked, rolled and graded smooth and level with adjoining areas preparatory to seeding as previously specified in Standard Specification 10 00 00. E. Disposal of Excess and Unsuitable Excavated Materials - All excess and unsuitable excavated materials shall be removed by the Contractor from the Project site. Such materials as approved by the Engineer may be used as fill where existing facilities are demolished. 3.02 CONSTRUCTION A. Excavation and Backfill - Excavation and backfill shall be as previously specified in Standard Specification B. The Contractor shall excavate material of any nature encountered. B. Vent Pipe - The vent pipe shall be of Schedule 40 PVC or Class 50 ductile iron pipe. The outlet shall include a wire screen anchored in place. Hwy 55 - Shallotte GRINDER PUMPING STATIONS 335000-6 September 9,2021 C. Quick Disconnect System The pumps shall be installed with legs to provide for free standing operation. Rail systems will not be allowed for pumps 2-horsepower or less. A flexible hose will be attached to the discharge of each pump, with quick disconnect fittings on the down- stream end of the hoses. An adequate length of stainless steel lifting chain shall be supplied for removing pump. The chain shall be of sufficient length and shall include an adequate number of lifting rings to provide ease of pump removal. 3.03 PUMP STATION TESTING A. Watertightness Testing 1. Wet wells and other wastewater-containing structures at the pump station shall be inspected and tested for watertightness. 2. The watertightness test for the wet well and other wastewater-containing structures at the pump station shall be completed separately and independently of the leakage test performed on the force main as required in Section 6.04D. 3. The watertightness test shall be performed in the presence of the applicant, the PE, or other authorized representative. 4. The watertightness test shall be performed in accordance with ACI 350.1R "Testing Reinforced Concrete Structures for Watertightness," AWWA D100 "Welded Steel Tanks for Water Storage," or the manufacturer's recommendations. A vacuum test method in accordance with ASTM C 1244 "Standard Test Method for Concrete Sewer Manholes by Negative Test Pressure (Vacuum) Test" may be used for small diameter wet wells in lieu of a hydraulic test a. Unless the pump station wet well is constructed of cast-in-place concrete, testing shall not commence until the structure being tested has been fully assembled and backfilling is complete. b. All inlets and outlets in the structure shall be temporarily plugged and braced or otherwise sealed prior to initiating the test. c. Pump station wet wells that fail to meet the watertightness test requirements shall be inspected, made watertight, and retested until the test passage is assured. 5. The results of all watertightness testing shall be maintained by the applicant as part of the construction record documentation as stipulated in Section 1.03B. END OF SECTION 33 50 00 GRINDER PUMPING Hwy 55 Shallotte IJNI G STATIONS 335000-7 September 9,2021 III TOWN OF SHALLOTTE NORTH CAROLINA HWY 55- SHALLOTTE DOWNSTREAM EVALUATION & CALCULATIONS Brunswick County, North Carolina September 10, 2021 ,,,O..1.11 ` f1lI/ 4'i ` ,O.1./o ; - •/ 4ry ?� �1,', ` / /fi •� f Aifr' AL . 16729 , �L.:N IN��:'• Q r ' ',13llnllaO" •r` • • DAVID B. BOWMAN, PE !► �0 1010 Central Avenue, Burlington,NC 27215 II0 Phone:910-443-2082 Email: dbowman@atmc.net Town of Shallotte Main Street Sewer Extension Project Narrative /Downstream Sewer Evaluation Project Description: The Town of Shallotte recently extended the existing pressure sewer along North Main Street by installing approximately 267 linear feet of 2" SDR 21 PVC pressure sewer. The existing sewer is part of the original low pressure sewer system that was installed in 1982 and was included under permit EPA7234. The sewerline extension will serve three new commercial customers, with a total anticipated flow of 3600 gpd. An additional restaurant with a daily anticipated flow of 3400 gpd is to be added to the existing permit (WQ0040747). Downstream Sewer Evaluation: A downstream sewer evaluation of the existing pressure sewer system has been modeled with the four proposed commercial units added to all of the flow that currently is routed through the Wall Street in-line booster. Most of the Town's original pressure sewer system is shown on the model map in blue, and referenced as the "Existing Downtown Forcemain." The results for this model are included in the engineering calculations. A node was placed in the model for approximately every 12 simplex pumps to take into consideration that all pumps are not running concurrently. With all other nodes operating, the proposed project pumps have an operating range of 18 gpm at 162 TDH, generating a flow velocity of 1.63 fps in the onsite 2" sewer service. When the Pumps at the Hardees restaurant are not operating, the HWY 55 pumps will run at 25 gpm at 151 TDH, generating a flow velocity in the Onsite 2" line of 2.22 fps. The downstream sewers are certainly adequate, because the new grinder pumps at any of the four new businesses will only run approximately three to four minutes per hour The proposed flow will be carried through the new 2" pressure sewer extension to an existing 3" pressure sewer line heading south on Main Street. The 3" pipe is expanded to a 4" pipe at Smith Avenue, and the flow continues south to Wall Street. At the Wall Street Pump Station, there are two in-line pumps that serve as boosters to the wastewater flow. There is no wetwell at this pump station and the flow is not exposed to the atmosphere. If the in-line pump fails, the flow will continue to be pushed toward the WWTP,just at much lower pressures until the pump is repaired or replaced. This pump is part of the original system installed in 1982, and no flow was listed in that original permit,thus it has not normally been included in the FTSE. However, these in-Iine pumps have plenty of capacity to handle the current flow, and are located in an area downtown that is mostly built-out,where there is not much potential for additional growth. * * * * * * * * * * * * * * * * * * »» PUMP «« * * * * * * * * * * * * * * * * * * A PROGRAM FOR DETERMINING * * PIPE FLOWS AND SYSTEM HEADS * * OF A PRESSURIZED SEWER SYSTEM * * * * * * * * * * * * * * * * * ENGINEER / FIRM : 1h s/✓ /��3'�" STREET ADDRESS : CITY, STATE, ZIP : PROJECT NAME : 1%i/11 5 2 ,A PUMPS OPERATING : //.c 4i't' pl is c /b��, TOTAL PUMP FLOW : / DESIGN FLOW : GRINDER PUMP : EFFLUENT PUMP : LIFT STATION PUMP : INPUT DATA FILENAME = exist7.DAT TABULATED OUTPUT FILENAME = exist7.0UT POSTPROCESSING RESULTS FILENAME = exist7.RES THE FOLLOWING UNITS ARE SPECIFIED: FLOWRATE IS EXPRESSED IN GPM AND PRESSURE IN PSIG PIPE TYPES FOR THIS SYSTEM DIAMETER DIAMETER PIPE LENGTH NOMINAL I.D. ROUGHNESS TYPE (ft) (in) (in) COEFFICIENT 1 372.00 6.00 5.99 130.000 2 60.00 6.00 5.99 130.000 3 1290.00 4.00 4.07 130.000 4 815.00 4.00 4.07 130.000 5 1235.00 3.00 3.17 130.000 6 560.00 3.00 3.17 130.000 7 2194.00 3.00 3.17 130.000 8 718.00 3.00 3.17 130.000 9 506.00 3.00 3.17 130.000 10 1170.00 2.50 2.59 130.000 11 1365.00 3.00 3.17 130. 000 12 703.00 1.50 1.72 130.000 13 1527.00 1.50 1.72 130.000 14 930.00 3.00 3.17 130.000 15 826.00 3.00 3.17 130.000 16 2480.00 3.00 3.17 130.000 17 722.00 3.00 3.17 130.000 18 985.00 2.00 2.15 130.000 19 1311.00 2.00 2.15 130.000 20 1424.00 4.00 4.07 130.000 21 3042.00 2.00 2.15 130.000 22 3168.00 3.00 3.17 130.000 23 1056.00 3.00 3.17 130.000 24 580.00 2.00 2.15 130.000 25 355.00 4.00 4.07 130.000 26 335.00 3.00 3.17 130.000 27 424.00 3.00 3.17 130.000 28 358.00 2.50 2.59 130.000 29 1018.00 2.50 2.59 130.000 30 1280.00 2.50 2.59 130.000 31 800.00 2.50 2.59 130.000 32 650.00 2.00 2.15 130.000 33 2495.00 4.00 4.07 130.000 34 783.00 3.00 3.17 130.000 35 364.00 3.00 3.17 130.000 36 703.00 3.00 3.17 130.000 37 440.00 3.00 3.17 130.000 38 1413.00 3.00 3.17 130.000 39 1317.00 2.00 2.15 130.000 40 576.08 2.00 2.15 130.000 41 50.00 1.50 1.72 130.000 42 50.00 2.00 2.15 130.000 43 25.00 2.50 2.59 130.000 44 25.00 3.00 3.17 130.000 45 25.00 4.00 4.07 130.000 DIAMETER DIAMETER PIPE LENGTH NOMINAL I.D. ROUGHNESS TYPE (ft) (in) (in) COEFFICIENT 46 25.00 6.00 5.99 130.000 47 1560.00 3.00 3.17 130.000 48 267.00 2.00 2.15 130.000 49 130.00 2.00 2.15 130.000 50 3600.00 3.00 3.17 130.000 PUMP DATA FOR THIS SYSTEM PUMP TYPE # 1 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 138.00 0.000 120.00 18.000 103.00 30.000 PUMP TYPE # 2 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 104.00 0.000 90.00 66.000 75.00 102.000 PUMP TYPE # 3 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 127.00 0.000 95.00 175.000 75.00 310.000 PUMP TYPE # 4 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 100.00 0.000 70.00 80.000 50.00 130.000 PUMP TYPE # 5 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 138.00 0.000 120.00 19.000 102.00 30.000 PUMP TYPE # 6 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 106.00 0.000 80.00 27.000 64.00 40.000 PUMP TYPE # 7 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 170.00 0.000 145.00 50.000 120.00 85.000 PUMP TYPE # 8 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 185.00 0.000 170.00 13.000 142.00 30.000 FITTING TYPES FOR THIS SYSTEM dWnd 9NIIIIJ 3dId dwnd NOILVA313 NOI1JNfC W31SAS SIHl aOd viva 3a0N NOIiDNnC + 00't 000'0E1 SI'Z 00'0S lib 9L 00'I 000'0£1 SI'Z 00"L9Z EV SL 00't 000"0£t St'Z 00"0S ZV bL 00't 000'0E1 SI'Z 00'05 IV EL 00't 000'0EI SL'Z 00'05 6E ZL 00't 000'0E1 SI"Z 00'05 8E IL 00'I 000'0E1 St'Z 00'05 LE OL 00't 000'0E1 SI'Z 00'05 9E 69 00'I 000'0E1 SI'Z 00"05 5E 89 00't 000'0E1 SI'Z 00'05 EE L9 00'I 000'0E1 St'Z 00'05 OE 99 00't 000'0EI SI'Z 00'05 6Z S9 00't 000'0£I SI'Z 00'0S 8Z V9 00'I 000'0Et St"Z 00'05 9Z £9 00't 000'0£1 St'Z 00"05 ZZ Z9 00't 000'0EI SI'Z 00'0S IZ T9 00"I 000'0EI SI'Z 00'05 0Z 09 00'I 000'0EI SI'Z 00'05 61 65 00'1 008'0E1 St'Z 00'05 81 85 00't 000'0£t 5I'Z 00'05 LI LS 00'I 000'0E1 51'Z 00'05 91 95 00'I 000'0£1 SI'Z 00"0S St SS 00't 000'0Et SI'Z 00'0S VI V5 00't 000'0£t LL'£ 00'SZ ET ES 00'T 000'0EI St'Z 00'05 Zt ZS 00'1 000'0EI SI'Z 00'05 01 IS 00't 000'0£t SI'Z 00'05 6 OS 00'I 000'0EI St"Z 00'05 L 6V 00'I 000'0EI SI'Z 00"05 9 8b 00't 000'0EI SI'Z 00"0S V LV 00'I 000'0EI St'Z 00'0S E 9ti 00't 000'0E1 SI'Z 00'0S Z SV 'd430J 'dd30J (ui) (14) 3GON 3dId SSO1 aONIW SS3NH9no8 a313wvIo H19N31 ONIiJ3NNOJ a3N9ISSV 03NDISSV 53dId 1:10J VIVO do avwwns + 00't 000'0E1 LI'E 00'009E OS £E tiV bb 00'I 000'OEI 51"Z 00'0EI 6V ZV EV EV 00'I 000'0E1 SI'Z 00'L9Z 8t, IV ZV Zti 00'1 000'0£t LI'E 00'095t LV LE It Its 00't 000'0EI SI'Z 00'9LS OV VE Oti OV 00't 000'0EI SI'Z 00'LIEI 6E SE 6E 6E NUMBER (ft) TYPE TYPE TYPE STATUS TE 24.00 1 24.00 0 0 0 2 20.00 1 42 1 OPEN 3 16.00 1 42 1 OPEN 4 10.00 1 42 1 OPEN 5 21.00 0 0 0 ---- 6 24.00 1 42 1 OPEN 7 29.00 1 42 1 OPEN 8 33.00 0 0 0 ---- 9 34.00 1 42 1 OPEN 10 48.00 1 42 1 OPEN 11 42.00 0 0 0 ---- 12 48.00 1 42 1 OPEN 13 38.00 1 44 1 OPEN 14 26.00 1 42 1 OPEN 15 20.00 1 42 1 OPEN 16 22.00 1 42 1 OPEN 17 30.00 1 42 1 OPEN 18 17.00 1 42 1 OPEN 19 20.00 1 42 1 OPEN 20 16.00 1 42 1 OPEN 21 18.00 1 42 1 OPEN 22 16.00 1 42 1 OPEN 23 24.00 1 42 1 CLOSED 24 24.00 1 42 1 CLOSED 25 24.00 0 0 0 ---- 26 22.00 1 42 1 OPEN 27 23.00 0 0 0 28 14.00 1 42 1 OPEN 29 16.00 1 42 1 OPEN 30 12.00 8 42 1 OPEN 31 18.00 0 0 0 ---- 32 12.00 1 42 1 CLOSED 33 10.00 1 42 1 OPEN 34 20.00 0 0 0 ---- 35 25.00 1 42 1 OPEN 36 34.00 1 42 1 OPEN 37 34.00 1 42 1 OPEN 38 32.00 1 42 1 OPEN 39 24.00 1 42 1 OPEN 40 18.00 5 42 1 CLOSED 41 28.00 8 42 1 OPEN 42 28.00 8 42 1 OPEN 43 31.00 8 48 1 OPEN 44 48.00 1 42 1 OPEN + 1 , 0 cL O O O O O O O O O O CD O O O O 0 O O O CD O CD O CD O O O O O 0 0 0 O O O LU CO O C9 O O 6) O O O CO O O O O O O O O C9 O C9 Cq O O O C9 O O O CS O C9 O O O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -I-,[L CD CD CD O O O O O C9 O CD 0 0 0 O O C D CD O O CO C9 CD CD O 6> O O O O O O CL N CO C/N CO V1 CO 0 .7 tt O lD m ri in N N t-I L0 O CD N O (-IO rl CO Ct N h O m 00 m C9 Olt O t CS) tf1 CO O^ d C} CD Ct m ci O O O C9 O co O O C9 O O 0 C9 C9 O C9 00 .:t O C9 O O O O O C4 r1 c'C cH i� . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 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C m Zr 1/40 t.n M m Lu C9 m m 6) C9 co m m m tD d Ln 00 N N CT c1 CT CT d M n d Ln 00 m d CO Ln CO CO CO CT M N. 00 co CO co CO co m 0 CO co m N CO 1/40 M N -1 tD N. d N ri m 'j N CO CO in d m e1 1/40 r-i <--1 Ln N M in N r-1 CO d Li. r I l0 Ol N M m N N m N m M N m m c r-1 m N m m N rn m m m m in 1/40 1/40 CT zri c-I ri c-I r-1 ri r-I c-I ri e--i c-i 1-1 . ri ri ri r-i r-1 ri T-1 c-I ri c-i ri r-1 r-I ri 0 tn in O M C9 0 C9 0 6, lD d N C9 ri ci N CO r-I d N C9 N ci c-I m m r-I ri d C9 M C9 1-1 C9 N ri c-i m m m 1/40 d• d r-1 Z LLJ r-i e1 C9 O C9 C9 ri O C9 ri ri r I C9 O O O O C9 m C9 O C9 O O c•1 O r-1 O O C9 r-1 O m O C9 C9 O C9 O •-• e I O CC Cr 4- m m 0 0 CD m m m m m C9 0 m m m C9 0 0 C9 C9 C9 m C9 m C9 C9 C9 C9 C9 m m C9 C9 m C9 m 0 m m C9 I- to •11 O " U V1 L/1 Z Z W H to 1n riCn0to0No00omrnmm Ln 0 tomOinoornrntodt0dridCoo r. CooNmdNN rn O tD N 0 C9 C9 d M CO C9 N CO CO c-1 0 0 N c-i C9 N C9 C9 N C9 C9 CO m N. 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CT M C9 N N r-I CT CO co CT d- CO 0) N ri m N ri I. co l0 tD M C9 CT 01 N a M CT CO ri 1/41 CT M 1/40 ri CT F- CO n1 'Zr to in co co Co d CT d c1 ri rn CT CT N CO M tO M M d N in N N CO CO N d N rn M CT CO in Ln co 1/40 d• 01 U E lD d d CO (9 'Zr Ln d Ol N CO CO d N d C9 M N CO CO N c-i N m 1/41 N r-I d' co 1/40 1/40 m CC) c1 Ln d co CT CO d' CT Z 3 Q O CO C9 N CO in co co tD CO CT CT C9 CO N 1/40 N N N ri d 1/40 CO Ln in N. co CT co d Ln CO CO N N 00 M C9 in r-i CO CO CT r c J N 1/4,0 in rn ri N N M M ri c-i ri r--I ri M cH N cH N cH N ri e-i N U- cc LL LU C1 m lD N CO CT C9 1/4-1 N m i.n 1/40 N co CT co r I N m d in 1/40 N. 00 CT CO 1/4--1 N M d in 0 N c0 CT m c-1 N M d• Ln t0 H M M M m d d d d' d d 'Zr d i n in in in in Ln Ln Ln Ln Ln 1/40 1/40 1/40 1/40 tD tD 1/40 tD tD VD I. N. I. N. I. N N Z 1 24.00 31.18 3.11 2 20.00 32.70 5.50 3 16.00 82.54 28.83 4 10.00 107.60 42.29 5 21.00 144.76 53.63 6 24.00 150.70 54.90 7 29.00 162.37 57.79 8 33.00 165.28 57.32 9 34.00 166.17 57.27 10 48.00 168.94 52.41 11 42.00 166.14 53.79 12 48.00 174.76 54.93 13 38.00 175.14 59.43 14 26.00 150.72 54.04 15 20.00 152.84 57.56 16 22.00 153.41 56.94 17 30.00 153.36 53.45 18 17.00 151.37 58.22 19 20.00 152.32 57.34 20 16.00 113.79 42.38 21 18.00 135.99 51.13 22 16.00 120.89 45.45 23 24.00 109.94 37.24 24 24.00 142.49 51.35 25 24.00 143.40 51.74 26 22.00 146.29 53.86 27 23.00 147.69 54.03 28 14.00 147.81 57.98 29 16.00 146.98 56.76 30 12.00 155.61 62.23 31 18.00 142.49 53.95 32 12.00 142.49 56.55 33 10.00 136.81 54.95 34 20.00 150.34 56.48 35 25.00 156.72 57.08 36 34.00 165.46 56.96 37 34.00 169.85 58.87 38 32.00 169.85 59.73 39 24.00 157.79 57.97 40 18.00 150.34 57.35 41 28.00 183.40 67.34 42 28.00 189.94 70.17 43 31.00 190.86 69.27 44 48.00 145.86 42.41 ***** MYERS PUMP ANALYSIS COMPLETE ***** »» PUMP «« * * * * * * * * * * * * * * * * * * * A PROGRAM FOR DETERMINING * PIPE FLOWS AND SYSTEM HEADS * OF A PRESSURIZED SEWER SYSTEM * ENGINEER / FIRM : /ten ��` ✓ j/ STREET ADDRESS : CITY, STATE, ZIP : L /////// PROJECT NAME : ��'/ ,.53- j., /r4 PUMPS OPERATING : ilAM3WS /th7 D,Ee.97A -4.4:1l =tegz-) TOTAL PUMP FLOW : DESIGN FLOW : GRINDER PUMP : EFFLUENT PUMP : LIFT STATION PUMP : INPUT DATA FILENAME = exist9.DAT TABULATED OUTPUT FILENAME = exist9.0UT POSTPROCESSING RESULTS FILENAME = exist9.RES THE FOLLOWING UNITS ARE SPECIFIED: FLOWRATE IS EXPRESSED IN GPM AND PRESSURE IN PSIG PIPE TYPES FOR THIS SYSTEM DIAMETER DIAMETER PIPE LENGTH NOMINAL I.D. ROUGHNESS TYPE (ft) (in) (in) COEFFICIENT 1 372.00 6.00 5.99 130.000 2 60.00 6.00 5.99 130.000 3 1290.00 4.00 4.07 130.000 4 815.00 4.00 4.07 130.000 5 1235.00 3.00 3.17 130.000 6 560.00 3.00 3.17 130.000 7 2194.00 3.00 3.17 130.000 8 718.00 3.00 3.17 130.000 9 506.00 3.00 3.17 130.000 10 1170.00 2.50 2.59 130.000 11 1365.00 3.00 3.17 130.000 12 703.00 1.50 1.72 130.000 13 1527.00 1.50 1.72 130.000 14 930.00 3.00 3.17 130.000 15 826.00 3.00 3.17 130.000 16 2480.00 3.00 3.17 130.000 17 722.00 3.00 3.17 130.000 18 985.00 2.00 2.15 130.000 19 1311.00 2.00 2.15 130.000 20 1424.00 4.00 4.07 130.000 21 3042.00 2.00 2.15 130.000 22 3168.00 3.00 3.17 130.000 23 1056.00 3.00 3.17 130.000 24 580.00 2.00 2.15 130.000 25 355.00 4.00 4.07 130.000 26 335.00 3.00 3.17 130.000 27 424.00 3.00 3.17 130.000 28 358.00 2.50 2.59 130.000 29 1018.00 2.50 2.59 130.000 30 1280.00 2.50 2.59 130.000 31 800.00 2.50 2.59 130.000 32 650.00 2.00 2.15 130.000 33 2495.00 4.00 4.07 130.000 34 783.00 3.00 3.17 130.000 35 364.00 3.00 3.17 130.000 36 703.00 3.00 3.17 130.000 37 440.00 3.00 3.17 130.000 38 1413.00 3.00 3.17 130.000 39 1317.00 2.00 2.15 130.000 40 576.00 2.00 2.15 130.000 41 50.00 1.50 1.72 130.000 42 50.00 2.00 2.15 130.000 43 25.00 2.50 2.59 130.000 44 25.00 3.00 3.17 130.000 45 25.00 4.00 4.07 130.000 � I i- DIAMETER DIAMETER PIPE LENGTH NOMINAL I.D. ROUGHNESS TYPE (ft) (in) (in) COEFFICIENT 46 25.00 6.00 5.99 130.000 47 1560.00 3.00 3.17 130.000 48 267.00 2.00 2.15 130.000 49 130.00 2.00 2.15 130.000 50 3600.00 3.00 3.17 130.000 PUMP DATA FOR THIS SYSTEM PUMP TYPE # 1 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 138.00 0.000 120.00 18.000 103.00 30.000 PUMP TYPE # 2 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 104.00 0.000 90.00 66.000 75.00 102.000 PUMP TYPE # 3 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 127.00 0.000 95.00 175.000 75.00 310.000 PUMP TYPE # 4 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 100.00 0.000 70.00 80.000 50.00 130.000 PUMP TYPE # 5 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 138.00 0.000 120.00 19.000 102.00 30.000 PUMP TYPE # 6 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 106.00 0.000 80.00 27.000 64.00 40.000 PUMP TYPE # 7 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 170.00 0.000 145.00 50.000 120.00 85.000 PUMP TYPE # 8 IS DESCRIBED BY THE FOLLOWING DATA: HEAD DISCHARGE (ft) (gpm) 185.00 0.000 170.00 13.000 142.00 30.000 FITTING TYPES FOR THIS SYSTEM FITTING MINOR LOSS TYPE COEFFICIENT 1 1.00 + PIPELINE DATA FOR THIS SYSTEM PIPE UPSTREAM DOWNSTREAM PIPE LENGTH DIAMETER ROUGHNESS MINOR LOSS NUMBER NODE NODE TYPE (ft) (in) COEFF. COEFF. 1 1 0 1 372.00 5.99 130.000 1.00 2 2 1 2 60.00 5.99 130.000 1.00 3 3 2 3 1290.00 4.07 130.000 1.00 4 4 3 4 815.00 4.07 130.000 1.00 5 5 4 5 1235.00 3.17 130.000 1.00 6 6 5 6 560.00 3.17 130.000 1.00 7 7 6 7 2194.00 3.17 130.000 1.00 8 8 7 8 718.00 3.17 130.000 1.00 9 9 8 9 506.00 3.17 130.000 1.00 10 10 9 10 1170.00 2.59 130.000 1.00 11 11 8 11 1365.00 3.17 130.000 1.00 12 12 11 12 703.00 1.72 130.000 1.00 13 13 12 13 1527.00 1.72 130.000 1.00 14 14 5 14 930.00 3.17 130.000 1.00 15 15 14 15 826.00 3.17 130.000 1.00 16 16 15 16 2480.00 3.17 130.000 1.00 17 17 15 17 722.00 3.17 130.000 1.00 18 18 14 18 985.00 2.15 130.000 1.00 19 19 6 19 1311.00 2.15 130.000 1.00 20 20 4 20 1424.00 4.07 130.000 1.00 21 21 20 21 3042.00 2.15 130.000 1.00 22 22 20 22 3168.00 3.17 130.000 1.00 23 23 2 23 1056.00 3.17 130.000 1.00 24 24 23 24 580.00 2.15 130.000 1.00 25 25 24 25 355.00 4.07 130.000 1.00 26 26 25 26 335.00 3.17 130.000 1.00 27 27 26 27 424.00 3.17 130.000 1.00 28 28 27 28 358.00 2.59 130.000 1.00 29 29 26 29 1018.00 2.59 130.000 1.00 30 30 27 30 1280.00 2.59 130.000 1.00 31 31 24 31 800.00 2.59 130.000 1.00 32 32 31 32 650.00 2.15 130.000 1.00 33 33 23 33 2495.00 4.07 130.000 1.00 34 34 33 34 783.00 3.17 130.000 1.00 35 35 34 35 364.00 3.17 130.000 1.00 36 36 35 36 703.00 3.17 130.000 1.00 37 37 36 37 440.00 3.17 130.000 1.00 38 38 37 38 1413.00 3.17 130.000 1.00 39 39 35 39 1317.00 2.15 130.000 1.00 40 40 34 40 576.00 2.15 130.000 1.00 1 41 41 37 47 1560.00 3.17 130.000 1.00 42 42 41 48 267.00 2.15 130.000 1.00 43 43 42 49 130.00 2.15 130.000 1.00 44 44 33 50 3600.00 3.17 130.000 1.00 + SUMMARY OF DATA FOR PIPES ASSIGNED ASSIGNED CONNECTING LENGTH DIAMETER ROUGHNESS MINOR LOSS PIPE NODE (ft) (in) COEFF. COEFF. 45 2 50.00 2.15 130.000 1.00 46 3 50.00 2.15 130.000 1.00 47 4 50.00 2.15 130.000 1.00 48 6 50.00 2.15 130.000 1.00 49 7 50.00 2.15 130.000 1.00 50 9 50.00 2.15 130.000 1.00 51 10 50.00 2.15 130.000 1.00 52 12 50.00 2.15 130.000 1.00 53 13 25.00 3.17 130.000 1.00 54 14 50.00 2.15 130.000 1.00 55 15 50.00 2.15 130.000 1.00 56 16 50.00 2.15 130.000 1.00 57 17 50.00 2.15 130.000 1.00 58 18 50.00 2.15 130.000 1.00 59 19 50.00 2.15 130.000 1.00 60 20 50.00 2.15 130.000 1.00 1 61 21 50.00 2.15 130.000 1.00 62 22 50.00 2.15 130.000 1.00 63 26 50.00 2.15 130.000 1.00 64 28 50.00 2.15 130.000 1.00 65 29 50.00 2.15 130.000 1.00 66 30 50.00 2.15 130.000 1.00 67 36 50.00 2.15 130.000 1.00 68 37 50.00 2.15 130.000 1.00 69 38 50.00 2.15 130.000 1.00 70 39 50.00 2.15 130.000 1.00 71 41 50.00 2.15 130.000 1.00 72 43 267.00 2.15 130.000 1.00 JUNCTION NODE DATA FOR THIS SYSTEM JUNCTION ELEVATION PUMP PIPE FITTING PUMP NUMBER (ft) TYPE TYPE TYPE STATUS TE 24.00 1 24.00 0 0 0 ---- • + A -A -A . -A LAJ W W UJ t» UJ UJ UJ W UJ NJ NJ NJ NJ NJ NJ NJ NJ N I-. w w w W N w () 1..0 CO NJ 01 lP .4. W N w 0 lD CO V O V1 - W NJ w Q tD co CS) U, A w N F' m tp 00 CI1 U'7 .A W N *• * 41 UFJ NJ NJ w N U,J 'JJ UJ N NJ w w w w w w N NJ N NJ N w w w NJ w UJ NJ NJ NJ W 4N 4h *, UJ W N N N N I_-' NJ * Ln * CO I-' 0 00 00 4/ NJ 4N .P Vl m CD N CO NJ Cr) UJ N -A 4N 4/ Ol CO a O v m NJ m C Co 00 NJ 00 41 w %p 4N F-' m Ot 19 * * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * M * O O CD C9 6) m m m m 19 19 m m O m m m m m m m m CS7 CJ 0 m O 0 O m O m 0 0 t9 0 m 0 0 0 0 0 * CD m m m m 0 m O O m O m m O m O O m m O O m m m m m m m m O O CD CD m m m t9 m m O m m m * 3 * * * * C * * * * r * * * D * * * * -I * * wo00oCotowwwwwmI-' F, 000wwmwmwwwwwwwFawwwwI-' 0wwmww0www * H * * * * 0 * * * * Z * * * * * *• * N 00 NJ N NJ NJ NJ NJ N NJ 0 N N O NJ N N m N) 0 NJ NJ NJ N NJ NJ NJ NJ N N N4 4N N 0 NJ N m NJ N m N) NJ NJ * A * * * * M * * * * (n * * * * C * * * * r * * * w F, N F` N I--' I-' m w w I, w w 0 I-' m F-' f--' F--' I' w F--' w w w w F' F-' w m w I--' 0 w I--' ) w w I' * —I * * * * In * * * * * n n n n n n n n r O r" O r 0 0 0 0 r r- r 0 0 0 0 r r 0 0 0 0 0 0 0 0 0 0 0 I 00 ' 00 0 0 0 0ro0 -V0 -0 0 100 -010 I I 00 -0 -0 -0 t) ) LI -0 -0 -0 -0 -V I -0 -0 I 'O - I -0 -0 to m In rn to rn rn rn rn to I to v' , m m m I m I to U, m rn m m m m m m m m m m m i m rn , m m m m Z m Z m Z Z Z z m I m m z Z Z Z I m m u Z Z i Z Z , Z Z z CJ 0 0 0 00 00 37 72.452 3.17 2.94 5.65 0.13 0.00 38 8.839 3.17 0.36 0.37 0.00 0.00 39 14.001 2.15 1.24 5.33 0.02 0.00 40 0.000 2.15 0.00 0.00 0.00 0.00 41 52.636 3.17 2.14 11.08 0.07 0.00 42 25.075 2.15 2.22 3.18 0.08 0.00 43 25.075 2.15 2.22 1.55 0.08 0.00 44 0.000 3.17 0.00 0.00 0.00 0.00 45 29.267 2.15 2.59 0.79 0.10 13.05 46 30.075 2.15 2.66 0.83 0.11 67.12 47 30.050 2.15 2.65 0.83 0.11 98.27 48 12.480 2.15 1.10 0.16 0.02 126.83 49 6.315 2.15 0.56 0.05 0.00 133.40 50 7.515 2.15 0.66 0.06 0.01 132.23 51 17.032 2.15 1.50 0.29 0.04 121.25 52 12.386 2.15 1.09 0.16 0.02 126.94 53 1.738 3.17 0.07 0.00 0.00 137.14 54 14.098 2.15 1.25 0.21 0.02 124.90 55 6.865 2.15 0.61 0.05 0.01 132.87 56 8.264 2.15 0.73 0.08 0.01 131.47 57 15.173 2.15 1.34 0.24 0.03 123.59 58 5.265 2.15 0.47 0.03 0.00 134.37 59 7.394 2.15 0.65 0.06 0.01 132.35 60 30.046 2.15 2.65 0.83 0.11 98.48 61 19.291 2.15 1.71 0.37 0.05 118.30 62 28.313 2.15 2.50 0.75 0.10 105.54 63 16.650 2.15 1.47 0.28 0.03 121.74 64 8.307 2.15 0.73 0.08 0.01 131.42 65 10.909 2.15 0.96 0.13 0.01 128.62 66 29.713 2.15 2.63 0.82 0.11 142.52 67 15.727 2.15 1.39 0.25 0.03 122.90 68 10.977 2.15 0.97 0.13 0.01 128.55 69 8.839 2.15 0.78 0.09 0.01 130.87 70 14.001 2.15 1.24 0.20 0.02 125.02 71 27.562 2.15 2.44 0.71 0.09 146.35 72 25.075 2.15 2.22 3.18 0.08 150.69 new ,,eSfa✓twi7F + HYDRAULIC JUNCTION JUNCTION ELEVATION GRADE PRESSURE NUMBER (ft) (ft) (psi) 1 24.00 30.73 2.91 2 20.00 32.15 5.27 3 16.00 82.18 28.68 4 10.00 107.33 42.18 5 21.00 144.68 53.59 6 24.00 150.64 54.88 7 29.00 162.35 57.78 8 33.00 165.26 57.31 9 34.00 166.16 57.27 10 48.00 168.92 52.40 11 42.00 166.12 53.78 12 48.00 174.76 54.93 13 38.00 175.14 59.43 14 26.00 150.67 54.03 15 20.00 152.81 57.55 16 22.00 153.38 56.93 17 30.00 153.33 53.44 18 17.00 151.33 58.21 19 20.00 152.28 57.32 20 16.00 113.54 42.27 21 18.00 135.89 51.09 22 16.00 120.70 45.37 23 24.00 97.05 31.65 1 24 24.00 138.58 49.65 25 24.00 139.74 50.15 26 22.00 143.42 52.62 27 23.00 145.11 52.91 28 14.00 145.34 56.91 29 16.00 144.48 55.67 30 12.00 153.60 61.36 31 18.00 138.58 52.25 32 12.00 138.58 54.85 33 10.00 115.07 45.53 34 20.00 134.34 49.55 35 25.00 143.44 51.32 36 34.00 156.62 53.13 37 34.00 162.40 55.64 38 32.00 162.77 56.67 39 24.00 148.79 54.08 40 18.00 134.34 50.41 41 28.00 173.55 63.07 42 28.00 176.81 64.48 43 31.00 178.44 63.89 44 48.00 115.07 29.06 ***** MYERS PUMP ANALYSIS COMPLETE ***** J •Main Street Sewer David B.Bowman,PE • 2000-B19 Lift Station Calculations for New Main Street Restaurant Design Flow Flow(gpd) New Restaurant 85 seats .. 40 gal/seat 3400 : <. 0 Total Flow 3400 Flow: 3400 gpd 2.36 gpm Pump Protection Flow Capacity= 5.90 gpm Use: 4 diameter wetwell,storage capacity= 93.95 gal./ft. Depth: 9 ft. Operating Range Maximum Use Pump: LMyers VS20 18 gpm 30 gpm 162 ft.TDH ';:142 ft. TDH Storage Between Floats `0.5 ft. Set"off'float at I 15 ft.above bottom of wetwell. Set"on"float at 2 ft. above bottom of wetwell. Time(min) Inflow Outflow Storage 0 0 0 141 20 47 0 188 Pumps Switch on 23 7 54 141 Pumps Shut off 43 47 0 188 Pumps Switch on 46 7 54 141 Pumps Shut off 66 47 0 188 Pumps Switch on 69 7 54 141 Pumps Shut off 89 47 0 188 Pumps Switch on 92 7 54 141 Pumps Shut off 111 47 0 188 Pumps Switch on 114 7 54 141 Pumps Shut off 134 47 0 188 Pumps Switch on 137 7 54 141 Pumps Shut off 157 47 0 188 Pumps Switch on 160 7 54 141 Pumps Shut off Note: Pumps Operate 2.6 times per hour High Level Alarm: 1 ft.above"on"float Lag pump to be set_ 0.5 ft above alarm Storage Volume: 47 gallons between floats Emergency Storage: - ..` 2 Hours 283.33 Gallons required 3.0 Footage above alarm required Emergency Storage Provided: 6.25 Feet @ 93.95 gal/ft 587.0 gallons 9/9/2021 4' Wetwell Flotation Calculations Diameter 48 inches Depth: 9 feet Buoyant Force= [PI(R)"2]*[H*62.41bs/cf] Fb= 7057 lbs. VOLUME OF CONCRETE REQUIRED = Fb(lb)/WEIGHT OF CONCRETE IN WATER (87.6 lb/cf) V,= 80.56 cf WEIGHT OF V,= V,*WEIGHT OF CONCRETE IN AIR (150 lb/cf) Wvc= 12084 lbs VOLUME OF BASE (Vb) ={PI(C/2)2* B] + [PI(C/2)2 -PI(D/2)2] *A D WETWELL DIA. WETWELL A CONCRETE BASE DIAMETER B C THICKNESS WITH WETWELL A= 1.5 ft FULL THICKNESS B = 1.5 ft CONCRETE BASE DIAMETER C = 6.5 ft WETWELL DIAMETER D = 4 ft Vb= 80.70 f e I Performance Data and Dimensions 3450 RPM Product Capabilities ' Capacities To 58.5 gpm 221.41pm [Dimensions in mm) frill.56 577" Heads To 185ft. 56.34m [147) 11.69' [4871 Liquids Handling domestic raw sewage II IN k.� Intermittent Liquid Temp. up to 311 F up to 60"C C�� Winding Insulation Temp. 311° 155T iiI �■S� (Class F) I Motor Electrical Data 2 hp,3450 rpm 8.7G ISinele phase motors are capacitor start 1 ph-capacitor start/run. [2211 type.Myers control panels Of capacitor kits 230 volts;60 Hz are recommended for proper operation and warranty.) 3 ph-induction run 1-V4' 200,230,460 volts,60 Hz 15.81" N P T (402) Std.Third Party Approvals CSA IAcceptable pH Range 6-9 � 7.13' Specific Gravity 9 1.1 Mr �� [1:11 Viscosity 28-35SSU � Discharge(FlangeDia.1 1-1/4 in. 31.75mm Min.Sump Diameter Simplex 24 in. 61.0 cm Duplex 36 in. 91.4 cm Construction Materials 2HP Pump Curves 20000 - -- Motor Housing,Seal Housing, Cast Iron,Class 30, Cord Cap and Volute Case ASTMA48 Vs26 160.ce — - Impeller Semi-Open,Stainless Steel wino —OF20 Mechanical Seals: 160.00 Standard Double Tandem Carbon and Ceramic li Optional Lower Tungsten Carbide 140.00 Pump,Motor Shalt 416SST 120.00 --- Fasteners 300 Series SST mote - ---— Rotating Cutter, 440 SST ;i Stationary Cutter 57-60Rockwell 60 CO40.00 20.00 0 10 20 30 40 60 60 70 nowtgpn) + PENTAIR el' 1101 Myers Parkway I Ashland,OH 44805 I Ph:855.274.8948 I pentair.com/pentair-myers All Pentair trademarks and logos are owned by Pentair.All other brands or product names are trademarks or registered marks of tneir respective owners. Because we are continuously improving our products and services,Pentair reserves the right to change specifications without prior notice.Pentair is an equal opportunity employer. i<4694102/07y19)3-2019 Pentair plc.All Rights Reserved. BEACH I I USGS U.S.DEP. GEOLOGICAL INTERIOR I I I HOLDENQ1ADRANG1� same . CI US Topo NOR.CAWIIY-cuR,swRx C0,3N.Y 7.54/MUTE SERIES Connection Point (Permit WQ0040747) .a mw 'a3w`^E M 45 N 47 N N 50 51 SZ 53 .erm �r z ap, 33 3$5, Long: 78.:65). .. U V 1 i \ -� ICI.°- -'\ ,1.L` �\ / _ • _ + ` i:.6 CIF ° J��(/,/(-�Y :�C a`` YV / _ 4 _ d'i bl Red iM4.Istte ° ��; j IzL— i / . S- • .0. . :::. 61 � ice\ 1 '/ I , —' `1 i ' _ _ /,Prep , -/ �..r- , _ V r —'r ' 57 ` .M.'ent A J` "ll• 6 •t I - -,,-_-=____-, — ! " 1 4i w y ` gq we . �b 1e' r ' 1". , • S} aI ) ,b. .i\ ! 1--x ! is � is _a 1i i ,.� V_ J 56 IP \ , ' 1 r - , . , II, ..„, la 4•10....., ......-5.. 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Google Map data©2021 Google 100 ft I © Home Set location https://www.google.com/maps/@33.9851762,-78.3661715,18z 1/2 f i'��5��' �.n�yt', ROY COOPER .,� �� ��' �,-'n Governor I'i-;L._6' fill=C MICHAEL S.REGANNS �/`,< Secretary __, LINDA CULPEPPER NORTH CAROLINA Director Environmental Quality July 25, 2019 c Mimi Gaither,Town Administrator RECEIVED Town of Shallotte S E P 1 3 2021 PO Box 2287 Shallotte, NC 28459 NCDEQIDWRINPDES Subject: Permit No. WQ0040747 Town of Shallotte North Main Street Water&Sewer Extension ' Wastewater Collection System Extension Permit Brunswick County Dear Ms.Gaither: In accordance with your application received March 14,2019,and additional information received on June 17, 2019,and July 22, 2019, we are forwarding herewith Permit No. WQ0040747,dated July 25,2019,to Town of Shallotte (Permittee) for the construction and operation upon certification of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded,and shall be subject to the conditions and limitations as specified therein.This cover letter and supplement shall be considered a part of this permit and are therefore incorporated therein by reference. Please pay particular attention to the following conditions contained within this permit: Condition 11.1: This permit shall not be automatically transferable; a request must be made and approved. Condition 11.4: Requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2T .0403 or any individual system-wide collection system permit issued to the Permittee. Condition 11.7: Upon completion of construction and prior to operation of these permitted facilities,the completed Engineering Certification form attached to this permit shall be submitted with the required supporting documents to the address provided on the form. Permit modifications are required for any changes resulting in non-compliance with this permit, regulations,or the Minimum Design Criteria. [15A NCAC 02T.0116] It shall be responsibility of the Permittee to ensure that the as-constructed project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina General Statute §143-215.6A through §143-215.6C, construction of additional or replacement North Carolinallorth Department1 I of Environmental Quality I DivisionRaleigh of Water Resources 512 Salisbury Street 1617 Mail Service Center ,North Carolina 27699-1617 NORTH CAROLINA !� o.p.mm.,n m mmw rmfnm a, h 919.707.9000 Town of Shallotte Permit No.WQ0040747 wastewater collection facilities, and/or referral of the North Carolina-licensed Professional Engineer to the licensing board. If any parts, requirements,or limitations contained in this permit are unacceptable,you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition,conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made,this permit shall be final and binding. If you need additional information concerning this matter, please contact Monti Hassan at(919)707-3626 or via e-mail at Monti.Hassan@ncdenr.gov. Sincerely, for Linda Culpepper Director, Division of Water Resources by Deborah Gore,Supervisor Pretreatment, Emergency Response, Collection System Unit cc: David B. Bowman, P.E. (dbowman@atmc.net) Wilmington Regional Office,Water Quality Section Regional Operations William L. Pinnix, Director of Engineering, Brunswick County(email) Water Resources Central Files:WQ0040747 PERCS(electronic copy) Page 2 of 8 T/1 1�Sts s7L� J. NORTH CAROLINA Environmental Quality In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations, permission is hereby granted to Town of Shallotte for the construction and operation of approximately 267 linear feet of 2-inch pressure sewer and three (3) 23 gallon per minute pump stations, each with duplex pumps, on-site audible and visual high water alarms, telemetry, portable generator receptacle, and associated pressure service laterals; to serve two restaurants (Hardees and Cook Out) and one Car Wash — Single Bay, as part of the North Main Street Water & Sewer Extension project, and the discharge of 3,600 gallons per day of collected domestic/commercial wastewater into the Brunswick County's existing sewerage system,pursuant to the application received March 14, 2019, and additional information received on June 17, 2019, and July 22, 2019, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environmental Quality and considered a part of this permit. This permit shall be effective from the date of issuance until rescinded and shall be subject to the specified conditions and limitations contained therein. 1 4r1)-'1...eL.— for Linda Culpepper /J Director, Division of Water Resources By Authority of The Environmental Management Commission Permit Number: WQ0040747 Permit Issued: July 25,2019 Treatment Facility: Shallotte WWTP(WQ0000798) Page 3 of 8 SUPPLEMENT TO PERMIT COVER SHEET The Permittee is hereby authorized to: Construct,and then operate upon certification the aforementioned wastewater collection extension. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable;and the Division's Minimum Design Criteria for the Fast-Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina-licensed Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as-constructed project meets the appropriate design criteria and rules. Construction and operation is contingent upon compliance with the Standard Conditions and any Special Conditions identified below. I. SPECIAL CONDITIONS 1. This permit shall become voidable unless the agreement between Town of Shallotte and Brunswick County for the collection and final treatment of wastewater is in full force and effect. [15A NCAC 02T.0304(b &g)] 2. No flow in excess of the quantity permitted herein,3,600 GPD, shall be made tributary to the subject sewer system until an application for permit modification for an increase in flow has been submitted to and approved by the Division. [15A NCAC 02T.0304(b)] 3. Each pump station shall be clearly and conspicuously posted using a weatherproof sign with a pump station identifying name/number, 24-Hour Emergency telephone number, and name of the owner/operator of the sewer system/pump station and instructions to call the number in the event of alarm activation or other emergency. Simplex pump stations or vacuum sewer pits serving a single- family residence may have a placard or sticker on the control panel in lieu of a sign. [15A NCAC 02T .0305(h)(2)] 4. The Permittee shall be responsible for all individual pumps, tanks, service laterals and main lines as permitted. This does not prohibit the Permittee from entering into a service agreement with another entity for maintenance or operation of these units, however, the Permittee shall be responsible for correcting any environmental or public health problem with the system. [15A NCAC 02T.0304(c)] 5. The Permittee shall maintain on hand for immediate installation an adequate supply of spare, fully operational pump units of each type used in the system. [15A NCAC 02T.0305(h)] Page 4of8 II. STANDARD CONDITIONS 1. This permit shall not be transferable. In the event there is a desire for the wastewater collection facilities to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved. [15A NCAC 02T.0104;G.S. 143-215.1(d3)] 2. This permit shall become voidable unless the wastewater collection facilities are constructed in accordance with the conditions of this permit; 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast-Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials unless specifically mentioned herein. [15A NCAC 02T.0110] 3. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. [15A NCAC 02T.0110] 4. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system-wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 02T.0403. If an individual permit is not required,the following performance criteria shall be met: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters,and to prevent any contravention of groundwater standards or surface water standards. b. A map of the sewer system shall be developed and shall be actively maintained. c. An operation and maintenance plan including pump station inspection frequency, preventative maintenance schedule, spare parts inventory and overflow response has been developed and implemented. d. Pump stations that are not connected to a telemetry system shall be inspected every day(i.e.365 days per year). Pump stations that are connected to a telemetry system shall be inspected at least once per week. e. High-priority sewer lines shall be inspected at least once per every six-months and inspections are documented. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with 15A NCAC 28 .0506(a), and public notice shall be provided as required by North Carolina General Statute §143-215.1C. h. A Grease Control Program is in place as follows: 1. For public owned collection systems, the Grease Control Program shall include at least biannual distribution of educational materials for both commercial and residential users and Page 5 of 8 the legal means to require grease interceptors at existing establishments. The plan shall also include legal means for inspections of the grease interceptors, enforcement for violators and the legal means to control grease entering the system from other public and private satellite sewer systems. 2. For privately owned collection systems, the Grease Control Program shall include at least bi- annual distribution of grease education materials to users of the collection system by the permittee or its representative. 3. Grease education materials shall be distributed more often than required in Parts (1) and (2) of this Subparagraph if necessary to prevent grease-related sanitary sewer overflows. i. Right-of-ways and easements shall be maintained in the full easement width for personnel and equipment accessibility. j. Documentation shall be kept for Subparagraphs(a)through (i)of this Rule fora minimum of three years with exception of the map,which shall be maintained for the life of the system. 5. Noncompliance Notification: The Permittee shall report by telephone to a water resources staff member at the Wilmington Regional Office,telephone number(910) 796-7215, as soon as possible, but in no case more than 24 hours,following the occurrence or first knowledge of the occurrence of either of the following: a. Any process unit failure,due to known or unknown reasons,that renders the facility incapable of adequate wastewater transport, suchmechanical or fai lures p as electrical fa ures of line pumps, blockage or breakage, etc.;or b. Any SSO and/or spill over 1,000 gallons; or c. Any SSO and/or spill, regardless of volume, that reaches surface water Voice mail messages or faxed information is permissible, but this shall not be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number (800) 858-0368 or (919) 733-3300. Persons reporting any of the above occurrences shall file a spill report by completing and submitting Part 1 of Form CS-SSO (or the most current Division approved form) within five days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. Part II of Form CS-SSO(or the most current Division approved form) can also be completed to show that the SSO was beyond control. [G.S. 143-215.1C(a1)] 6. Construction of the gravity sewers, pump stations, and force mains shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. [15A NCAC 02T.0108(b)] 7. Upon completion of construction and prior to operation of these permitted facilities, the completed Engineering Certification form attached to this permit shall be submitted with the required supporting documents to the address provided on the form. A complete certification is one where the form is fully executed and the supporting documents are provided as applicable. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. Page 6 of 8 If the permit is issued to a private entity with an Operational Agreement,then a copy of the Articles of Incorporation, Declarations/Covenants/Restrictions, and Bylaws that have been appropriately filed with the applicable County's Register of Deeds office shall be submitted with the certification. A complete certification is one where the form is fully executed and the supporting documents are provided as applicable. Supporting documentation shall include the following: , a. One copy of the project construction record drawings(plan &profile views of sewer lines&force mains) of the wastewater collection system extension. Final record drawings should be clear on the plans or on digital media (CD or DVD disk) and are defined as the design drawings that are marked up or annotated with after construction information and show required buffers, separation distances, material changes,etc. b. Changes to the project that do not result in non-compliance with this permit, regulations, or the Minimum Design Criteria should be clearly identified on the record drawings,on the certification in the space provided,or in written summary form. Prior to Certification (Final or Partial): Permit modifications are required for any changes resulting in non-compliance with this permit (including but not limited to pipe length changes of 10% or greater, increased flow, pump station design capacity design increases of 5% or greater, and increases in the number/type of connections), regulations, or the Minimum Design Criteria. Requested modifications or variances to the Minimum Design Criteria will be reviewed on a case-by- case basis and each on its own merit. Please note that variances to the Minimum Design Criteria should be requested and approved during the permitting process prior to construction. After- construction requests are discouraged by the Division and may not be approved, thus requiring replacement or repair prior to certification &activation. [15A NCAC 02T.0116] 8. Gravity sewers installed greater than ten percent below the minimum required slope per the Division's Gravity Sewer Minimum Design Criteria shall not be acceptable and shall not be certified until corrected. If there is an unforeseen obstacle in the field where all viable solutions have been examined, a slope variance can be requested from the Division with firm supporting documentation. This shall be done through a permit modification with fee. Such variance requests will be evaluated on a case-by-case basis.Resolution of such request shall be evident prior to completing and submitting the construction certification. [ 15A NCAC 02T.0105(n)] 9. A copy of the construction record drawings shall be maintained on file by the Permittee for the life of the wastewater collection facilities. [15A NCAC 02T.0116] 10. Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2T;the Division's Gravity Sewer Design Criteria adopted February 12,1996 as applicable;the Division's Minimum Design Criteria for the Fast-Track Permitting of Pump Station and Force Mains adopted June 1, 2000 as applicable; and other supporting materials may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statutes §143-215.6A through §143-215.6C, construction of additional or replacement wastewater collection facilities,and/or referral of the North Carolina-licensed Professional Engineer to the licensing board. [15A NCAC 02T.0108(b-c)] 11. In the event that the wastewater collection facilities fail to perform satisfactorily, including the creation of nuisance conditions,the Permittee shall take immediate corrective action,including those Page 7 of 8 as may be required by this Division, such as the construction of additional or replacement facilities. [15A NCAC 02T.0110; 15A NCAC 02T.0108(b)] 12. The issuance of this permit shall not exempt the Permittee from complying with any and all statutes, rules,regulations,or ordinances that may be imposed by the Division any other Federal,State,or Local government agencies which have jurisdiction or obtaining other permits which maybe required by the Division or any other Federal,State,of Local government agencies. [G.S.143-215.1(b)] 13. The Permittee shall provide for the pump station and force main the following items: a. Pump Station Reliability [15A NCAC 02T.0305(h)(1)]: 1. Pump stations, except when exempted by Subparagraph (j)(2) of 15A NCAC 02T.0305, shall be designed with multiple pumps such that peak flow can be pumped with the largest pump out of service. 2. A standby power source or pump is required at all pump stations except for those pump stations subject to Subparagraph(j)(2)of 15A NCAC 02T.0305. Controls shall be provided to automatically activate the standby source and signal an alarm condition. 3. As an alternative to Part(c)for pump stations with an average daily design flow less than 15,000 gallons per day as calculated using 15A NCAC 02T.0114, a portable power source or pumping capability may be utilized. It shall be demonstrated to the Division that the portable source is owned or contracted by the permittee and is compatible with the station. If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations' storage capacities and the rotation schedule of the portable power source or pump,including travel timeframes,shall be provided in the case of a multiple station power outage. 4. As an alternative to Part (ii) for pump or vacuum stations connecting a single building to an alternative sewer system, wet well storage requirements shall be documented to provide 24-hours' worth of wastewater storage or, exceed the greatest power outage over the last three years or the documented response time to replace a failed pump, whichever is greater. Documentation shall be required pursuant to the permit application. b. All pump stations designed for two pumps or more shall have a telemetry system to provide remote notification of a problem condition to include power failure and high water alarm. [15A NCAC 02T.0305(h)(1)(E)] c. High water audio and visual alarm. [15A NCAC 02T.0305(h)(1)(F)] d. Pump stations shall have a permanent weatherproof sign stating the pump station identifier, 24- hour emergency number and instructions to call in case of emergency.Simplex pump or vacuum stations serving a single-family residence shall have a placard or sticker placed inside the control panel with a 24-hour emergency contact number. [15A NCAC 02T.0305(h)(2)] e. Screened vents for all wet wells. [15A NCAC 02T.0305(h)(3)] f. The public shall be restricted access to the site and equipment. [15A NCAC 02T.0305(h)(4)] g. Air relief valves shall be provided at all high points along force mains where the vertical distance exceeds ten feet. [15A NCAC 02T.0305(h)(5)] Page 8 of 8 ENGINEERING CERTIFICATION Permittee: Town of Shallotte Issue Date:July 25,2019 Permit No: WQ0040747 County: Brunswick Project: North Main Street Water&Sewer Extension This project shall not be considered complete nor allowed to operate in accordance with Condition 7 of this permit until the Division has received this Certification and all required supporting documentation,which includes: • One copy of the project construction record drawings(plan&profile views of sewer lines&force mains)of the wastewater collection system extension. Final record drawings should be clear on the plans or on digital media (CD or DVD disk)and are defined as the design drawings that are marked up or annotated with after construction information and show required buffers,separation distances,material changes,etc. Permit modifications are required for any changes resulting in non-compliance with this permit. A detailed description for partial certifications should be attached to this form along with any certification comments. Certification should be submitted in a manner that documents the Division's receipt. The Permittee is responsible for tracking all partial certifications up until a final certification is received. PERMITTEE'S CERTIFICATION I, the undersigned agent for the Permittee, hereby state that this project has been constructed pursuant to the applicable standards&requirements,the Professional Engineer below has provided applicable design/construction information to the Permittee,and the Permittee is prepared to operate&maintain the wastewater collection system permitted herein or portions thereof. Printed Name,Title Signature Date ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (E periodically, ❑ weekly, ❑ full time) the construction of the project name and location as referenced above for the above Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction:approximately 267 linear feet of 2-inch pressure sewer and three (3) 23 gallon per minute pump stations, each with duplex pumps, on-site audible and visual high water alarms, telemetry, portable generator receptacle, and associated pressure service laterals; to serve two restaurants(Hardees and Cook Out)and one Car Wash—Single Bay,as part of the North Main Street Water&Sewer Extension project,and in conformity with the project plans,specifications,supporting documents,and design criteria subsequently filed and approved. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. North Carolina Professional Engineer's Seal w/signature&date: • ❑ Final ❑Partial(include description) Send the Completed Form&Supporting Documentation to the Following Address: DWR WATER QUALITY PERMITTING SECTION WASTEWATER BRANCH—PERCS UNIT 1617 Mail Service Center Raleigh, NC 27699 Spill Response Information Response Action/Pump Failure Contingency Plan The following shall be procedure of response to lift station/pump failure and spill/overflow. DWQ#WQCS00296 RESPONSE TIME-30 MINUTES NOTIFICATION ON CALL INFORMATION: Phone: 910-233-5693 SUPERVISOR: Chuck Denely: 910-274-6769 ENGINEER: David B.Bowman,PE 910-443-2082 BRUNSWICK ELECTRIC MEMBERSHIP CORPORATION: Main: 910-754-4391 Maintenance: 1-800-842-5871 Outages: 1-800-682-5309 ATLANTIC TELEPHONE MEMEBERSHIP CORPORATION: Day&Night Main: 910-754-4311 Line Locate: 910-754-4317 REGIONAL OFFICE: 910-796-7215 After hours: 1-800-858-0368 BRUNSWICK COUNTY: Main: 910-253-2000 Public Utilities: 910-253-2655 Ken Harmon 910-274-1098 West Brunswick High School Lift Station SUPPLIER: Fortaline Supplies EQUIPMENT: Emergency Generator,Spare pumps,parts,etc.—located at 103 Russ St.-Maintenance Building EMERGENCY FUND: Town Administrator: Mimi Gaither 910-754-4032 Finance Officer: Isaac Norris 910-754-4032 Mayor: Walt Eccard 910-755-7582 SITE SANITATION AND CLEANUP: Pump truck, lime,Clorox,Line cleaning equipment—located at the maintenance building. IF SPILL HAS OCCURRED,CALL SUPERVISOR AND REFER TO SPILL OVERFLOW. SPILL RESPONSE INFORMATION Name Phone Mobile Chuck Denely 910-253-6789 274-6769 Dwayne Simmons 910-287-5781 470-8952 Aaron Stanley 910-508-1698 508-1698 James Harrison 910-393-8003 24 Hour on Call Technician on a Rotation Basis: Workers on-call number 910-233-5693 1- 100 KW Generator Maintenance Building on Russ Street 4—Pump Trucks Maintenance Building on Russ Street 2—Backhoes Maintenance Building on Russ Street 2-Taackhoes Maintenance Building on Russ Street Pipe,Fittings,Repair Clamps,etc. Maintenance Building on Russ Street 4—Dump Trucks Maintenance Building on Russ Street 5—Service Buildings w/Tools Maintenance Building on Russ Street Kevin Pulis From: d bowman <dbowman@atmc.net> Sent: Sunday, September 12, 2021 10:20 PM To: Kevin Pulis Cc: Mimi Gaither; Stephanie Schultz; Debra Horn Subject: Re: Water & Sewer Fees for Hwy 55- Shallotte Attachments: Spill Response Plan.docx The Town has a 100 kW trailer mounted generator that is available for power outages. However, the generator is rarely used because the Town has four pump trucks that responders drive to a call or pump station alarm. As indicated in the Town's Collection System Permit, the capacity of these pump trucks is enough to pump out every duplex pump station in town. The Town responds to all alarms within 30 minutes of an alarm and can immediately empty the troubled wetwell. This is not listed as an option for power reliability, but has been accepted to meet the permit condition for years. In order to meet the actual requirement, the Town does have a portable power source available. I have attached a copy of the emergency response plan that you can submit, along with a copy of this email. From: "Kevin Pulis" <kevin@tarr-group.com> To: "d bowman" <dbowman@atmc.net> Cc: "Mimi Gaither" <mgaither@townofshallotte.org>, "Stephanie Schultz" <stephanie@tarr- group.com>, "Debra Horn" <dphorn@atmc.net> Sent: Friday, September 10, 2021 11:37:38 AM Subject: RE: Water & Sewer Fees for Hwy 55- Shallotte David, Thank you very much for your assistance and getting this over so quickly! I'll compile the remaining information while the FTSE is processing so that we can submit once it comes in. Do you know how long that usually takes? The only question or potential addition information that I might need from you is the Power Reliability Plan referenced in the application. Do you or I need to provide any technical specifications or does the statement were using a portable power source satisfy the state? Thanks again, Kevin Kevin Pulis, PE Senior Engineer Tarr Group, LLC M: (843) 633-3579 IMPORTANT: The contents of this email and any attachments are confidential. They are intended for the named recipient(s)only. If you have received this email by mistake,please notify the sender immediately and do not disclose the contents to anyone or make copies thereof. 1