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HomeMy WebLinkAboutNCG030537_COMPLETE FILE - HISTORICAL_20140730_kvl;-K NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Govemor ASMO North Carolina, Incorporated Attention: Mr. Danny Yount 470 Crawford Road Statesville, North Carolina 28625 Dear Mr. Yount: John E. Skvada,111 Secretary July 30, 2014 Subject: NPDES Stormwater Permit Stormwater Permit COC No. NCCT030537 Representative Outfall Status Request ASMO North Carolina, Incorporated Iredell County The Mooresville Regional Office staff have reviewed your request dated July 1, 2014 for a determination that stormwater discharge outfall (SDO) 002 be granted representative outfall status for stormwater outfalls 001 and 002. Based on the information provided and a site inspection by James Moore on July 29, 2014, we are approving this request. In accordance with 40 CFR § 122.21(g) (7), you are authorized to sample outfall number 002 as a representative outfall. This approval is effective with the next sampling event. Please remember that any actions you initiate in response to benchmark exceedances as directed in the tiered response provisions of your permit must address all drainage areas represented by SDO 002, where appropriate. Please append this letter to your Stormwater Pollution Prevention Plan (SPPP) or permit to document that representative outfall status has been approved. If changes in drainage areas, structures, processes, storage practices, or other activities occur that significantly alter the basis of this approval, representative outfall status may no longer be valid. You should -either resume sampling at all SDOs, or reapply to this office for representative outfall status based on updated information. If you have any questions or comments concerning this letter, please contact James Moore at our Office at (704) 235-2138. Sincerely, i—L-K S K- Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section Mooresville Regional Office cc: Central OfficeJStormwater Permitting Uhl Stormwater permitting file NCG030537 Division of Energy, Mineral, and Land Resources Land Quality Section - Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Telephone: 704-663-1699 / FAX: 704-663-6040 • Internet: hitp:/Iportal.nodenr.org/web/IrAand-quality An Equal opportunity / Affirmative Action Employer - 50% Recycled / 10% Post Consumer Paper .0 :r.- FWA NCQENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor ASMO North Carolina, Incorporated Attention: Mr. Danny Yount 470 Crawford Road Statesville, North Carolina 28625 Dear Mr. Yount: John E. Skvada, 111 Secretary July 30, 2014 Subject: NPDES Stormwater Permit Stormwater Permit COC No. NCG030537 Representative Outfall Status Request ASMO North Carolina, Incorporated Iredell County The Mooresville Regional Office staff have reviewed your request dated July 1, 2014 for a determination that stormwater discharge outfalI (SDO) 002 be granted representative outfall status for stormwater outfalls 001 and 002. Based on the information provided and a site inspection by James Moore on July 29, 2014, we are approving this request. In accordance with 40 CFR § 122.21(g) (7), you are authorized to sample outfall number 002 as a representative outfall. This approval is effective with the next sampling event. Please remember that any actions you initiate in response to benchmark exceedances as directed in the tiered response provisions of your permit must address all drainage areas represented by SDO 002, where appropriate. Please append this letter to your Stormwater Pollution Prevention Plan (SPPP) or permit to document that representative outfall status has been approved. If changes in drainage areas, structures, processes, storage practices, or other activities occur that significantly alter the basis of this approval, representative outfall status may no Ionger be valid. You should either resume sampling at all SDOs, or reapply to this office for representative outfall status based on updated information. If you have any questions or comments concerning this letter, please contact James Moore at our Office at (704) 235-2138. Sincerely, S Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section Mooresville Regional Office cc: Central Office/Stormwater Permitting Unit Stormwater permitting file NCG030537 Division of Energy, Mineral, and Land Resources Land Quality Section - Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Telephone: 704-663-16991 FAX: 704-66MO40 • Internet: http://portal.ncdenr,org/webArAand-quality An Equal opportunity / Affirmative Action Employer — 50% Recycled / 10% Post Comumer Paper ASMO July 01 , 2014 ASMO North Caroliiz a Inc. i y 470 Crawford Road Statesville, NC 28625 Ph: 704-878-8540 Fare: 704-253-6542 C10ALITY S. noo, JUL 8 2014 -A.hD HATUPM' Rr SOLFRCES Central Files NC DENR -- Division of Energy, Mineral, and Land Resources Stormwater Permitting Staff Attn: Zahid S. Khan S. Khan— Stormwater Regional Engineer 610 E. Center Ave., Suite 301 Mooresville, NC 28115 Subject: Request — Representative Outfall Status Request ASMO North Carolina, Inc. Facility StormWater Permit No. NCG030000 COC No.: NCG030537 Issue Date: 12/04/2012 Expiration Date: 10/31/2017 To: Zahid S. Khan: Please fired the enclosed Representative Outfall Status Request Form for ASMO North Carolina, Inc. Facility. Based on our and AMEC's review of the facility operations and StormWater sampling results, ASMO North Carolina, Inc. requests reducing changing from sampling of Outfalls One and Two to only sampling from Outfall 2. ANC's basis of our request is the review of the sampling results from 2013 thru June of 2014, OF-2 represents the majority of industrial -related activities that occur in the drainage area of OF-2. Outfall 1 and 2, Each sampling event resulted in results that were usually within a couple of hundredth's each time, thus OF 1 and OF2 have similar monitoring results. If there any questions regarding this information please contact me at (704) 878-8540 or dyount@a�asmo-na.corn Sincerely, Danny Yount EHS Engineer NCDENR cow�_ Z� tpvw*wo�r � WWUW� RMC M= Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System REPRESENTATIVE OUTFALL STATUS (ROS) REQUEST FORM FOR AGENCY USE ONLY Date Reccived Year Month Da if a facility is required to sample multiple discharge locations with very similar stormwater discharges, the permittee may petition the Director for Representative Outfall Status {ROS). DWQ may grant RepresentaAtive Outfali Status if stormwater discharges from a single outfall are representative of discharges from multiple outfalls. Approved ROS will reduce the number of outfalls where analytical sampling requirements apply if Representative Outfall Status is granted, ALL out are still subject to the qualitative nronrtang requirements of the facility's permit —unless otherwise allowed by the permit (such as NCG62_00b j and DWQ approval. The approval letter from DWQ must be kept an site with the facility's Stonnwater Pollution = GL Prevention Plan. The facility must notify DWQ in writing if any changes affect representative status. rl , 7 S For questions, please contact the DWQ Regional Office for your area (see page4j: , r (Please print or type) i 1) Enter the permit number to which this ROS request applies: Individual Permit for) Certificate of Coverage N C S N C G• � 6 3 2) Facility Information: �,,n �^ Owner/Facility Name I1.3MS_Z- f r4 -L.ArQ 1►ti/�- - --- Facility Contact Street Address City lif State h16— ZIP Code 2762 County 1 E-mail Address o . Cps►+ Telephone No. 2104_ Sn R' - !b I, L( Fax: _ 76Z( - 2„ 4 S4 3) List the representative outfall(s) information (attach additional sheets if necessary): Outfall(s) I is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? 2 <Yes ❑ No Outfalls' drainage areas contain the same or similar materials? iCYes ❑ No Outfalls have similar monitoring results? (Yes ❑ No ❑ No data* Outfall(s) is representative of Outfall(s) Outfalls` drainage areas have the same or similar activities? ❑ Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data' Outfall(s) is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? ❑ Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data* 'Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. Page 1 of 3 SWU-ROS-2009 Last revised IPJ30/2009 Representative Outfall Status Request 4) Detailed explanation about why the outfalls above should be granted Representative Status: (Or, attach a letter or narrative to discuss this information.) For example, describe how activities and/or materials are similar. —A _m-1 IQ�� � of _ ,,s4r:, %c Wti,'er— c'eIA,4e,<! ` o ANC acuir 5) Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request Representative Outfall Status for my NPDES Permit. I understand that ALL outfalls are still subject to the qualitative monitoring requirements of the permit, unless otherwise allowed by the permit and regional office approval. I must notify DWQ in writing if any changes to the facility or its operations take place after ROS is granted that may affect this status. If ROS no longer applies, I understand I must resume monitoring of all outfalls as specified in my NPDES permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Please note: This application for Representative Outfall Status is subject to approval by the NCDENR Regional Office. The Regional Office may inspect your facility for compliance with the conditions of the permit prior to that approval. Final Checklist for ROS Reguest This application should include the following items: a This completed form. ❑ Letter or narrative elaborating on the reasons why specified outfalls should be granted representative status, unless all information can be included in Question 4. a Two (2) copies of a site map of the facility with the location of all outfalls clearly marked, including the drainage areas, industrial activities, and raw materials/finished products within each drainage area. ❑ Summary of results from monitoring conducted at the outfalls listed in Question 3- 0 Any other supporting documentation. Page 2 of 3 SWU•ROS-2009 Last revised 12012009 Representative Outtall Status Request Mail the entire package to: NC DENR Division of Water Quality Surface Water Protection Section at the appropriate Regional Office (See map and addresses below) Notes The submission of this document does not guarantee Representative Outfall Status (ROS) will be granted as requested. Analytical monitoring as per your current permit must be continued, at all outfalls, until written approval of this request is granted by DWQ. Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. For questions, please contact the DWQ Regional Office for your area. Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Washington Regional Office 943 Washington Square Mall Phone (828) 296-4500 Washington, NC 27889 FAX (828) 299-7043 Phone (252) 946-6481 Fayetteville Regional Office FAX (252) 975-3716 Systel Building, 225 Green St., Suite 714 Wilmington Regional Office Fayetteville, NC 28301-5094 127 Cardinal Drive Extension Wilmington, NC 28405 Phone (910) 433-3300 FAX 910/ 486-0707 Phone (910) 796-7215 FAX (910) 350-2004 Mooresville Regional Office 610 East Center Ave. Winston-Salem Regional Office Mooresville, NC 28115 585 Waughtown Street Winston-Salem, NC 27107 Phone (704) 663-1699 Phone (336) 771-5000 FAX (704) 663-6040 Water Quality Main FAX (336) 771-4630 Raleigh Regional Office Central Office 1628 Mail Service Center 1617 Mail Service Center Raleigh, NC 27699-1628 Raleigh, NC 27699-1617 Phone (919) 791-4200 Phone (919) 807-6300 FAX (919) 571-4718 FAX (919) 807-6494 Page 3 of 3 SWU-130S-2009 Last revised 1213012009 Figure 2 Site Map Iredd Cawty wm. esno b0 ►exondMytr mtamdim axteined an lft map. Symbol Item Area, acres Impervious, % Latitude Longitude Sample Location #1 29.73 48 3 5 o 49' 49.90" N 80o 50' 50.81" W Sample Location #2 14.44 54 35o 49' 49.90" N 800 50' 44.48" W Storm water drains Scale lin = 293.33 ft Storm water flow direction Al Scrap metal storage / shipping A2 Hazardous waste, used oil, scrap metal storage / shipping A3 Raw chemical storage / receiving A4/5 Raw material receiving A6 Product — recyclables shipping A7 Wastewater treatment plant (w/ open equalization basin A8 Diesel Fuel Tank (Pump Room) B1 Oil tank (5,000 gallons) B 2 Open top metal scrap = Removed Apri12013 B3 Pallet storage B4 Wastewater sludge storage EMSI-0123-105 Page: 3 ASMO North Carolina — Stormwater Management Evaluation AMFC Project 6252-14-0134 May 27, 2014 monitored constituent have been exceeded for two consecutive monitoring periods. Monthly sampling was conducted in October 2013, January 2014, February 2014, March 2014, April 2014, and May 2014. Concentrations of zinc were detected at the facility outfalls above the NCDENR benchmark value during the monthly sampling events. Concentrations of copper were also detected above the benchmark concentration three times in samples collected from outfall OF-1 and once in samples collected from OF-2 during the monthly sampling. Table 1 below summarizes the sampling results where there were exceedances of the benchmark values. Table 1: Stormwater Monitoring Results for Outfalls OF-1 and OF-2 Date Outfall parameter Benchmark Result 3/05/2013 1 ( Reliability) Zinc 0.067 0.18 3/05/2013 2 (WW Treat) Zinc 0.067 0.19 3/05/2013 1 (Reliability) Copper 0,007 0.012 9/12/2013 1 ( ReWibility) Zinc 0.067 0.215 9/12/2013 2 (WW Treat) Zinc 0.067 0.21 10/1712013 1 ( Reliability) Zinc 0.067 0.28 10/17/2013 2 (WW Treat) Zinc 0.067 0.42 1/02/2014 1 ( Reliability) Zinc 0.067 0.10 1/02/2014 2 (WW Treat) Zinc 0.067 0.08 2110/2014 1 ( Reliability) Zinc 0.067 0.17 2/10/2014 2 (WW Treat) Zinc 0.067 0.165 2/10/2014 1 ( Reliability Copper 0.0070 0.0075 3/03/2014 1 ( Reliability) Zinc 0.067 0.12 3/03/2014 2 (WW Treat) Zinc 0.067 0.13 3/03/2014 2 (WW Treat) Copper 0.0070 0.017 4103/20i4 1 ( Reliability) Zinc 0.067 0.35 4/03/2014 2 (WW Treat) Zinc 0.067 0.24 4/03/2014 1 ( Reliability) Copper 0.0070 0.009 5/15/2014 1 ( Reliability) Zinc 0.067 0.07 5/15/2014 2 (WW Treat) Zinc 0.067 0.11 5/15/2014 1 ( Reliability) Copper 0,0070 0.01 Note: concentrations are in milligrams per liter (rng/L), In order to investigate potential sources of zinc or copper, ASMO conducted additional sub -drainage basin stormwater sampling at the facility, including collection of a sample of 4 A47A NCDEHR North Carolina Department of Environment and Natural Resources Pat McCrory Governor ASMO North Carolina, Inc. Attn: Mr. Danny Yount 470 Crawford Road Statesville, NC 28625 Dear Mr. Yount: John E, Skvada, HI Secretary June 24, 2014 Subject: Relief from Monthly Monitoring Stormwater Permit # NCGO30537 ASMO North Carolina 470 Crawford Road Statesville, NC 28625 We are in receipt of the Stormwater Management Program Evaluation at ASMO North Carolina Inc. facility located in Statesville, Iredell County. The facility was inspected on April 10, 2014 and was found to be in compliance with the tiered response actions and other conditions of the NCG030000 General Permit. As noted in the Engineering report conducted by AMEC Environment & Infrastructure, Inc., "ASMO facility does not have regulated air discharges involving zinc or copper, nor does the facility perform primary processing of zinc or copper components/materials or plating operations involving zinc or copper. Minor finish cutting and painting of components is performed inside the facility. ASMO collects and stores the recyclable scrap metal under roof, and transports the materials off the site for processing. Based on analysis of one roof drain sample, the roof of the facility is a potential source of zinc." Based on facility inspection and the Engineering report by AMEC Environment & Infrastructure, Inc., the Division is granting regulatory relief from the Tier responses. Upon receipt of this letter, the subject facility may resume the permit specified semi-annual analytical monitoring for the remainder of the current permit term. Your current permit is set to expire on 10/31/2017. This decision applies only to the copper and zinc benchmarks. A benchmark exceedance of any other parameter listed in your permit will trigger the tiered response actions as described in the general permit. You must notify this office, in writing, within five business days if you become aware of any significant source of copper or zinc at your facility that has the potential to be exposed to stormwater. The relief granted in this letter is contingent upon the current Division'of Energy, Mineral, and Land Resources Land Qua[ity Section - Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Telephone: 704-663-1699 / PAX: 704-663-6040 • Internet: http:i/portal.ncdenr.org/webArBand-quality An Equal Opportunity ! Affirmative Action Employer — 50% Recyded 110% Post Consumer Paper industrial practices at ASMO North Carolina, Inc. "If industrial practices change to introduce copper or zinc as a significant stormwater exposure risk, or if zinc or copper concentrations detected during regular sampling events raise significant concern about surface water impacts, this office reserves the right to withdraw this decision and either reinstate the tiered response, or initiate other actions warranted by the new set of circumstances." Please retain and append this letter to your Stormwater Pollution Prevention Plan (SPPP) or permit. If you have any questions or comments concerning this letter, please contact Samar Bou-Ghazale or myself at 704-663-1699 Sincerely, Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section Enclosure: Inspection Report cc: Bathany Georgoulias-Stormwater Permitting Program (via e-mail) MRO-Land Quality Section, Stormwater Files-NCG030537 r VA T= NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor June 24, 2014 ASMO North Carolina, Inc. i 1 4- Attn: Mr. Danny Yount 470 Crawford Road Statesville, NC 28625 Dear Mr. Yount: John E. Skvarla, III Secretary Subject: Relief from Monthly Monitoring Stormwater Permit # NCG030537 ASMO North Carolina 470 Crawford Road Statesville, NC 28625 We are in receipt of the Stormwater Management Program Evaluation at ASMO North Carolina Facility located in Statesville, Iredell County. The facility was inspected on April 10, 2014 and was found to be in compliance with the tiered response actions and other conditions of the NCG030000 General Permit. As noted in the Engineering report conducted by AMEC Environment & Infrastructure, Inc., "ASMO facility does not have regulated air discharges involving zinc or copper, nor does the facility perform primary processing of zinc or copper components/materials or plating operations involving zinc or copper. Minor finish cutting and painting of components is performed inside the facility. ASMO collects and stores the recyclable scrap metal under roof, and transports the materials off the site for processing. Based on analysis of one roof drain sample, the roof of the facility is a potential source of zinc." Based on facility inspection and the Engineering report by AMEC Environment S Infrastructure, Inc., the Division is granting regulatory relief from'the Tier responses. Upon receipt of this letter, the subject facility may resume the permit specified semi-annual analytical monitoring for the remainder of the current permit term. Your current permit is set to expire on 10131/2017. This decision applies only to the copper and zinc benchmarks. A benchmark exceedance of any other parameter listed in your permit will trigger the tiered response actions as described in the general permit. Division of Energy, Mineral, and Land Resources Land Quality Section - Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Telephone: 704-663-1699 / FAX: 704-663-6040 • Internet: http://portal.nodenr.org/webBrAand-quality An Equal Opportunity 1 Affirmative Action Employer - 501k Recycled 110% Post Consumer Paper You must notify this office, in writing, within five business days if you become aware of any significant source of copper or zinc at your facility that has the potential to be exposed to stormwater. The relief granted in this letter is contingent upon the current industrial practices at ASMO North Carolina, Inc. If industrial practices change and copper or zinc does become a significant stormwater exposure risk or significant zinc or copper values have been recorded during regular sampling events, then this office reserves the right to withdraw this decision and reinstate the permit specified tiered response or other actions that may be warranted by the new set of circumstances. Please retain and append this letter to your Stormwater Pollution Prevention Plan (SPPP) or permit. If you have any questions or comments concerning this letter, please contact Samar Bou-Ghazale or myself at 704-663-1699 Sincerely, Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section Enclosure: Inspection Report cc: Bathany Georg oulias-Stormwater Permitting Program (via e-mail) MRO-Land Quality Section, Stormwater Files-NCG030537 Compliance Inspection Report Permit: NC9030637 Effective: 11/01/12 Expiration: 10/31/17 Owner: Asmo Co LTD SOC: Effective: Expiration: Facility: ASMO North Carolina, Inc. County: lredell 470 Crawford Rd Region: Mooresville Statesville NC 28677 Contact Person: John Burke Title: Phone: 704-878-8526 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 04/10/2014 Entry Time: 10:00 AM Exit Time: 11:45 AM Primary Inspector: Samar E Bou Ghazale Phone: 704-663-1699 Secondary Inspector(s): Ext2199 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: ■ Compliant 0 Not Compliant Question Areas: N Storm Water (See attachment summary) Page: 1 Permit: NCGO30537 Owner - Facility: Asmo Co LTD Inspection Date: 04/10/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Facility in Tier 3 and requesting reduction of monthly monitoring. Inspection revealed that most of the materials are under roof except for the pallets. Also, it was noted that the parking lot have several small oil patches and plenty of brake dust. Please note motor oil and hydrauloic fluid contain high concentration of zinc. If you see puddles or spots of oil or fluid, clean them up directly. Debris on the ground such as dust, sawdust, dry leaves, or bark dust, may soak up oil and/or hydraulic fluid. These can become a major source of zinc with rainfall and runoff. Please sweep with industrial vacuum sweepers to clean paved areas prior to collectiong the samples. Please contact this office to re -consider alternatives after two sampling events. Also, please inform us of the feasiblity of constructing a bio-retention at discharge 01. Page: 2 Permit: NCG030537 Owner - Facility: Asmo Co LTD Inspection Date: 04/10/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ Q D Cl # Does the Plan include a General Location (USGS) map? ■ 0 ❑ iil # Does the Plan include a "Narrative Description of Practices"? ■ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ Q Q Q # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ 0 ■ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ n D # Does the facility provide all necessary secondary containment? ■ 0 0 n # Does the Plan include a BMP summary? ■ ❑ 0 l] # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ 0 Q ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ Q n n # Does the facility provide'and document Employee Training? ■ Q 0 0 # Does the Plan include a list of Responsible Party(s)? ■ Q Cl 0 # Is the Plan reviewed and updated annually? ■ n n in # Does the Plan include a Stormwater Facility Inspection Program? ■ n n n Has the Stormwater Pollution Prevention Plan been implemented? ■ Q Comment: Qualitative Monitorin Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment: Permit and Outtfalls Yes No NA NE ■ 0 0 171 Yes No NA NE ■ Q ❑ ❑ 11000 Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ Q 0 Q # Were all outfalls observed during the inspection? ■ Q Cl ❑ # If the facility has representative outfall status, is it properly documented by the Division? 0 O ■ 0 # Has the facility evaluated all illicit (non siormwater) discharges? ■ Q ❑ Comment: Page: 3 NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor ASMO North Carolina, Incorporated Attention: Mr. Danny Yount 470 Crawford Road Statesville, North Carolina 28625 Dear Mr. Yount: John E. Skvarla, III Secretary June 24, 2014 Subject: Relief from Monthly Monitoring Stormwater Permit 4 NCG030537 ASMO North Carolina 470 Crawford Road Statesville, North Carolina 28625 We are in receipt of the Stormwater Management Program Evaluation at ASMO North Carolina Incorporated facility located in Statesville, Iredell County. The facility was inspected on April 10, 2014 and was found to be in compliance with the tiered response actions and other conditions of the NCG030000 General Permit. As noted in the Engineering report conducted by AMEC Environment & Infrastructure, Incorporated, "ASMQ facility does not have regulated air discharges involving zinc or copper, nor does the facility perform primary processing of zinc or copper components/materials or plating operations involving zinc or copper. Minor finish cutting and painting of components is performed inside the facility. ASMO collects and stores the recyclable scrap metal under roof, and transports the materials off the site for processing. Based on analysis of one roof drain sample, the roof of the facility is a potential source of zinc." Based on facility inspection and the Engineering report by AMEC Environment & Infrastructure, Incorporated, the Division is granting regulatory relief from the Tier responses. Upon receipt of this letter, the subject facility may resume the permit specified semi-annual analytical monitoring for the remainder of the current permit term. Your current permit is set to expire on 10/31/2017. This decision applies only to the copper and zinc benchmarks. A benchmark exceedance of any other parameter listed in your permit will trigger the tiered response actions as described in the general permit. You must notify this office, in writing, within five business days if you become aware of any significant source of copper or zinc at your facility that has the potential to be exposed to stormwater. The relief granted in this letter is contingent upon the current industrial practices at Division of Energy, Mineral, and land Resources Land Quality Section - Mooresville Regional office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Telephone: 704-663-16991 FAX: 704-663-6040 • Internet: http:llportal.ncdenr.org/webArlland-quality An Equal' opportunity 1 Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper Monthly Monitoring June 24, 2014 Page 2 ASMO North Carolina, Incorporated. If industrial practices change and copper or zinc does become a significant stormwater exposure risk or significant zinc or copper values have been recorded during regular sampling events, then this office reserves the right to withdraw this decision and reinstate the permit specified tiered response or other actions that may be warranted by the new set of circumstances. Please retain and append this letter to your Stormwater Pollution Prevention Plan (SPPP) or permit. If you have any questions or comments concerning this letter, please contact Samar Bou- Ghazale or myself at 704-663-1699 Sincerely; Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer. Land Quality Section Enclosure: Inspection Report cc: Bathany Georgoulias-Stormwater Permitting Program (via e-mail) MRO-Land Quality Section, Stormwater Files-NCG030537 ASMO North Carolina, Inc. 470 Crawford Road Statesville, NC 28625 June 10, 2014 Ph:704-878-8540 Fax: 704-253-6542 Div t Io) QUALM RESOURCES114 "r-^r71E lCr, JUN 11 2W NC DENR — Division of Energy, Mineral, and Land Resourc sl'AH i i"r_i,4' 'j r_mtrtUNiv EN'. Attn: Samar Bou-Ghazale — Ast. Regional Engineer NA M TVV&A ' rtMOURGFS Land Quality Section Div. of Energy, Mineral, and Land Resources Mooresville Regional Office 610 East Center Avenue, Suite 301 Moorseville, NC 28115 Subject: Letter Report of Stormwater Management Program Evaluation ASMO North Carolina, Inc. Facility StormWater Permit No. NCG030000 COC No.: NCG030537 Issue Date: 12/04/2012 Expiration Date: 10/31/2017 To: Samar Bou-Ghazale: Please find the enclosed Letter Report of Stormwater Management Program Evaluation ASMO North Carolina, Inc. Facility. As a follow up to our General Permit Tier Three Notification, please review AMEC's recent evaluation of our stormwater program and sampling results. Based on our and AMEC's review of the facility operations, stormwater program, and stormwater sampling results, ASMO North Carolina, Inc. requests reduction relief from the monthly stormwater sampling frequency for zinc and copper. ASMO North Carolina, Inc. requests a reduction of the current Tier Two monthly monitoring frequency to a semi-annual basis, in keeping with the conditions of the General Permit. I have sent a copy of the AMEC Report or Evaluation to Ken Pickle at the Raleigh Office in the Stormwater Permitting Section of the Div.of Energy, Mineral, and Land Resources. If there any questions regarding this information please contact me at (704) 878-8540 or dyount@asmo-na.com Sincerely, all-'� _(4d Danny Yount EHS Engineer 0 May 27, 2014 Mr. Danny Yount ASMO North Carolina, Inc. 470 Crawford Road Statesville, North Carolina 28625 '�AIt3 QUAL17Y 3Ft;�'iUaZG_ , JUN' 12014 L:1A TI-Vjc1 V ! .terANOW- 11111,QJ_ gl'SQURCrF.3�4 Subject: Letter Report of Stormwater Management Program Evaluation ASMO North Carolina, Inc. Facility Statesville, North Carolina AMEC Project 6252-14-0134 Dear Mr. Yount: AMEC Environment & Infrastructure, Inc. (AMEC) is pleased to submit this letter report of stormwater management program evaluation for the ASMO North Carolina, Inc. (ASMO) facility located at 470 Crawford Road in Statesville, North Carolina. ASMO manufactures/assembles electrical motors for automotive applications at the facility. This letter report presents our understanding of background information, observations made by AMEC during a site visit on April 15, 2014, a review of activities related to stormwater management at the facility, and our conclusions and recommendations. Background Information The ASMO facility does not have regulated air, discharges involving zinc or copper, nor does the facility perform primary processing of zinc or copper components/materials or plating operations involving zinc or copper. Inside the facility, ASMO performs cold stamping of rolled steel stock for producing components to be assembled. Minor finish cutting and painting of components is performed inside the facility, and storage of raw materials and finished products is inside the facility. ASMO collects and stores the recyclable scrap metal under roof, and transports the material off the site for processing. In accordance with a Certificate of Coverage under a general permit to discharge stormwater under the National Pollutant Discharge Elimination System (NPDES General Permit No. NCG030000), ASMO is required to collect semi-annual stormwater samples Correspondence: AMEC Environment & Infrastructure, Inc. 1308 Patton Avenue Asheville, North Carolina 28806 Tel 828.252.8130 t ASMO North Carolina — Stormwater Management Evaluation AMEC Project 6252-14-0134 May 27, 2014 from individual stormwater discharge outfall locations at the facility. Zinc was detected at concentrations exceeding North Carolina Department of Environment and Natural Resources (NCDENR) benchmark value at outfalls OF-1 (also known as 'Reliability') and OF-2 (also known as 'WW Treat') during the 2013 semi-annual sampling events; therefore, a Tier Two monitoring response, as described in the General Permit, is required and has been implemented by ASMO. Figure 1 below contains a site plan with outfalls OF-1 and OF-2 noted as '01' and '02', respectively. We understand ASMO contacted NCDENR during the Tier Two response, as well as during the subsequent Tier Three response. Figure 1: Site Plan The two stormwater outfalls at the facility drain to an unnamed tributary of Beaver Creek, which is located near the southern property boundary and exits the property to the southeast. This drainage feature is dry upstream from sample location OF-1. Downstream of OF-1, groundwater seeps and discharges provide enough water to produce a base flow 2 ASMO North Carolina — Stormwater Management Evaluation AMEC Project 6252-14-0134 May 27, 2014 in the drainage feature between sample location OF-1 and the discharge of OF-2. Beaver Creek is a Class C waterway (from its source to its confluence with Fifth Creek) and does not have impairments listed with the NCDENR Division of Water Quality (DWQ). The unnamed tributary does not appear in the NCDENR DWQ Surface Water Classification GIS (see Figures 2 and 3 below). Several minor stormwater outfalls, as well as several non-stormwaterjfoundation drain outfalls, also drain to the unnamed tributary along the facility's southern slope between OF-1 and OF-2. Figures 2 and 3: Surface Water Classification Maps A Tier Two response has been implemented at outfalls OF-1 and OF-2 at the facility due to the detection of zinc above the NCDENR benchmark value for two consecutive sampling events in 2013 (semi-annual sampling events). The Tier Two response requires monthly monitoring for all parameters at each outfall where benchmark values for any 3 ASMO North Carolina — Stormwater Management Evaluation AMEC Project 6252-14-0134 May 27, 2014 monitored constituent have been exceeded for two consecutive monitoring periods. Monthly sampling was conducted in October 2013, January 2014, February 2014, March 2014, April 2014, and May 2014. Concentrations of zinc were detected at the facility outfalls above the NCDENR benchmark value during the monthly sampling events. Concentrations of copper were also detected above the benchmark concentration three times in samples collected from outfall OF-1 and once in samples collected from OF-2 during the monthly sampling. Table 1 below summarizes the sampling results where there were exceedances of the benchmark values. Table 1: Stormwater Monitoring Results for Outfalls OF-1 and OF-2 Date Outfall Parameter Benchmark Result 3/05/2013 1 ( Reliability) Zinc 0.067 0.18 3/05/2013 2 (WW Treat) Zinc 0.067 0.19 3/05/2013 1 (Reliability) Copper 0.007 0.012 9/12/2013 1 ( Reliability) Zinc 0.067 0.215 9/12/2013 2 (WW Treat) Zinc 0.067 0.21 10/17/2013 1 ( Reliability) Zinc 0.067 0.28 10/17/2013 2 (WW Treat) Zinc 0.067 0.42 1/02/2014 1 ( Reliability) Zinc 0.067 0.10 1/02/2014 2 (WW Treat) Zinc 0.067 0.08 2/10/2014 1 ( Reliability) Zinc 0.067 0.17 2/1012014 2 (WW Treat) Zinc 0.067 0.165 2/10/2014 1 ( Reliability Copper 0.0070 0.0075 3/03/2014 1 ( Reliability) Zinc 0.067 0.12 3/03/2014 2 (WW Treat) Zinc 0.067 0.13 3/03/2014 2 (WW Treat) Copper 0.0070 0.017 4/03/2014 1 ( Reliability) Zinc 0.067 0.35 4/03/2014 2 (WW Treat) Zinc 0.067 0.24 4/03/2014 1 { Reliability) Copper 0.0070 0.009 5/15/2014 1 { Reliability) Zinc 0.067 0.07 5/15/2014 2 (WW Treat) Zinc 0.067 0.11 5/15/2014 1 ( Reliability) Copper 0.0070 0.01 Note: concentrations are in milligrams per liter (mg/L). In order to investigate potential sources of zinc or copper, ASMO conducted additional sub -drainage basin stormwater sampling at the facility, including collection of a sample of 4 ASMO North Carolina — Stormwater Management Evaluation May 27, 2014 AMEC Project 6252-14-0134 rainwater falling from the sky. Analytical results of the sub -drainage basin stormwater samples are presented in Table 2 below. Table 2: Stormwater Monitoring Results for Sub -Drainage Basin Sampling Locations Associated with Outfalls OF-1 and OF-2 Date Location Parameter Benchmark Result 10/17/2013 5 (West Roof) Zinc 0.067 0.60 11/27/2013 Sky (Rain) zinc 0.067 0.026 1/02/2014 Upstream Zinc 0.067 <0.025 1/02/2014 Downstream Zinc 0.067 0.09 4/03/2014 Upstream Copper 0.0070 0.0084 4/03/2014 Downstream Copper 0.0070 0.007 4/10/2014 Undg. Spring Zinc OA67 0.029 Note: concentrations are in milligrams per liter (mg1Q. The 'upstream' samples were collected northwest of OF-1 in the drainage ditch near the outlet of drainage piping from the north (the grassed area and vehicle parking lot). The 'downstream' samples were collected in the unnamed tributary downstream of the discharge of OF-2, but upstream of the confluence of a tributary draining from the adjacent southern property. The downstream samples are combinations of the stormwater discharging from OF-1, groundwater seeps/discharges, non-stormwater foundation drain discharges, and stormwater discharging from OF-2. As required by the tiered response system, ASMO performed inspections of the facility in 2013 and 2014 to identify potential sources of zinc and copper which .might be exposed to stormwater. Table 3 below presents the identified potential sources and the corrective actions ASMO has taken to address the potential sources. 5 ASMO North Carolina — Stormwater Management Evaluation AMEC Project 6252-14-0134 May 27, 2014 Table 3: Potential Sources of Stormwater Exposure and Corrective Actions Inspection Found Selected Actions: Source Controls, Parameter and Possible Operational Controls, or Physical Date Actions Date Targeted Causes Improvements Implemented 4/3/2013 Zinc, Scrap steel and 1. Write Work Order to Have Scrap Chute Fixed. 8/31/2013 Copper copper found on 2. Request Press Associates to maintain good North Side housekeeping in Scrap Trailer Room. concrete pad 3. Clean up on a continual basis scrap metal and copper deposited or spilled on North concrete ad 4/3/2013 Zinc Rusting Steel Coil Dispose of Steel Coil Racks or Move Inside 6/30/2013 Racks stored outside 4/3/2013 Zinc, Gordon's Open Removed Extra Gordon's Scrap Metal Container 4/12/2013 Copper Scrap Container wl from site. Scrap Metal 4/3/2013 Zinc, 1. Rusting Metal 1. Contractor painted Metal Bridge 8/31/2013 Copper Bridge, 2. Buy Paint, had waste water operator paint Fire 2. Rusting Fire Hose cabinets Hose Cabinets, 3_ Buy paint, had waste water operator paint 3. Rusting Bollards bollards. 4. Rusting 3 Exit 4. Buy paint, have wastewater operator paint (3) Doors New Outside Doors, were replaced due to being rusted out. 7/3112013 TSS Stormwater ditch & Removed silt build-up, add rip -rap, replace 7/31/2013 concrete basin concrete basins or pipes. 9/27/2013 Zinc, Rusting Metal Tank Pressure Washed Tank, Primer coating applied, 10/15/2013 Coeper and Top Finish Coast applied 10/11/2013 Zinc, Rusting 3 Small & 5 Pressure Washed Small & Large Air Handlers; 10125/2013 Copper Large Air Handlers Primer coating applied, and Top Finish Coast on Roof applied 10/18/2013 Zinc Coating wearing oft Queried GL Wilson Contractor on makeup of roof 11/1/2013 of Gav-alum Roof and roof coating. 3/27/2014 Zinc Coating wearing off Determine Cost & Feasibility for Centimark to Under of Gav-alum Roof apply coating on roof to reduce Zinc from entering evaluation stormwater 3/27/2014 Zinc Bio-Retention Pond Determine Cost and Feasibility for potential Blo- Under Retention Basin/Pond. evaluation 3/27/2014 Zinc Gutters & Storm Disconnect Gutters going to Main Storm Drain Under Drain Filters Underground Pipe. Filter Large Storm Drains evaluation located near g fter discharge. NCDENR provided a Compliance Evaluation Inspection report, dated April 13, 2014, based on an inspection visit on April 10, 2014. The report indicated that during NCDENR's visit, the facility was in compliance with stormwater requirements. A summary of the inspection is provided below. Inspection Summary. Facility in Tier 3 and requesting reduction of monthly monitoring. Inspection revealed that most of the materials are under roof except for the pallets_ Also, it was noted that the parking lot have several small oil patches and plenty of brake dust. Please note motor oil and hydrauloic fluid contain high concentration of zinc. If you see puddles or spots of oil or fluid, clean them up directly. Debris on the ground such as dust, sawdust, dry leaves, or bark dust, may soak up oil andlor hydraulic fluid. These can become a major source of zinc with rainfall and runoff. Please sweep with industrial vacuum sweepers to clean paved areas prior to collectiong the samples. Please contact this office to re -consider alternatives after two sampling events. Also, please inform us of the feasiblity of constructing a bio-retention at discharge 01. n ASMO North Carolina — Stormwater Management Evaluation May 27, 2014 AMEC Project 6252-14-0134 AMEC Site Visit Observations During a walkover of the property on April 15, 2014, particularly the northern and southern portions of the property where materials handling related to industrial activities occur, AMEC personnel did not observe significant exposure of stormwater to materials involved in industrial processes. New wooden pallets are located in the south-central portion of the property. Containers for the collection of debris/waste and recyclable materials were located under roof in an area north of the main operations building. A metal shipping frame from receiving a piece of equipment was temporarily being stored in a grassed area north of the main operations building, and was scheduled for removal. Materials which would be an obvious significant source of zinc or copper exposure to stormwater were not stored outside in these areas. Review of Stormwater Activities Ample stormwater samples have been collected at the facility over an appropriate period of time to comply with the General Permit conditions. The concentrations of zinc detected in the samples generally range from 0.100 milligrams per liter (mg/L) to 0.250 mg/L, with an average concentration of 0.186 mgfL for OF-1 and an average concentration of 0.193 mg/L for OF-2. A permissible non-stormwater discharge, consisting of foundation drains for capturing underground springs in the area of machinery pits which were installed during construction of the building, drains through OF-2. Analysis of this discharge reported a zinc concentration of 0.029 mg/L. This concentration of zinc is included in the stormwater discharges that occur through OF-2. 'Background' concentrations of zinc have also been detected in the rain falling from the sky prior to contact with the facility (0.026 mg/L). Inspections and corrective actions have been made over the past year to minimize potential exposure of stormwater to materials and structures at the facility. Additional procedural processes and modifications to operations have also been implemented. These corrective actions were prompted by following the tiered response in the General Permit, and thus, ASMO has complied with the General Permit conditions. 7 ASMO North Carolina — Stormwater Management Evaluation AMEC Project 6252-14-0134 May 27, 2014 Based on NCDENR's June 8, 2010, table Estimated NC Stormwater Metals Benchmarks Based on Proposed Dissolved Water Quality Standards, the calculated revised/proposed stormwater benchmarks for zinc and copper are 0.126 mg/L and 0.0105 mg/L, respectively. Many of the outfall and sub -drainage basin zinc and copper concentrations are below the proposed benchmarks, including the `downstream' sample, or near the proposed benchmarks considering the `background' concentrations. AMEC notes that the proposed aquatic life water quality standards, upon which the benchmarks are based through a conversion of the dissolved zinc standard to a total zinc benchmark, are developed assuming a total suspended solids (TSS) value of 10 mg/L, but the allowable benchmark contained in the General Permit for Stormwater Discharge is 100 mg/L (as applicable for this site with a receiving water classification of C). ASMO personnel indicated future roofing repairs or new roofing proposed for the facility would avoid materials containing zinc. A contractor quote was obtained for potential replacement or coating of the facility's roof, but the cost of these measures are not financially feasible compared to the benefit gained. NCDENR observed small oil stains and brake dust in the vehicle parking area in the northwestern portion of the site. Stormwater from this area drains to the south to the dry drainage feature that leads to the OF-1 sampling location. The `upstream' stormwater samples collected from the drainage from the parking areas in this drainage feature did not contain copper above proposed benchmark value and zinc was not detected above the laboratory reporting limit. Implementation of a bioretention basin capable of addressing the 'first flush' of flow at OF- 1, or from the facility's roof, would be difficult and expensive considering the large size of the drainage area. A retrofit of the inlet to the pipe leading to OF-1 to create a retention/detention pond or potential wetland is possible; however, there is currently limited data available concerning the removal of dissolved or total zinc in such situations. Evaluation of other factors involving the potential impact of stormwater discharge into the unnamed tributary near outfall OF-2 would be appropriate prior to constructing management features such as basins or ponds in an attempt to reduce total zinc concentrations, which might not affect dissolved zinc concentrations upon which the water quality benchmarks are based. 8 ASMO North Carolina — Stormwater Management Evaluation May 27, 2014 AMEC Project 6252-1"134 Conclusions and Recommendations Ample stormwater samples have been collected from the designated outfall discharge locations, as well as from additional sub -drainage basins at the facility, to comply with the General Permit conditions. Based on the sampling results, evaluation and observation of the facility's operations, and comparison of the zinc and copper analytical results to current and proposed benchmarks, industrial processes at the facility do not appear to impact stormwater by zinc and copper exposure. Based on analysis of one roof drain sample, the roof of the facility is a potential source of zinc; however, there is not enough data to determine if the roof is an ongoing potential source of significant zinc. ASMO should continue to monitor rainfall conditions and, as requested by NCDENR, sample outfalls OF-1 and OF-2 during a measureable storm event in June 2014 (or next appropriate measureable discharge event). 4fires6lt§90f_th . Jue e,2014 =or-next=rnonti lys sampling:event;.are2sitiilarsto,cesults'-from previous�sarripiing:ev®rests, AMEC recommends returning to semi-annual outfall discharge sampling, with particular attention to implementing good housekeeping in the northern and southern areas of the facility. If future roof repair/replacement projects are proposed, consideration should be given to the use of materials that do not contain zinc. AMEC recommends submitting this evaluation of the stormwater management system to NCDENR for their files. AMEC recommends contacting the NCDENR Mooresville Regional Office industrial stormwater designee for Iredell County to discuss the results of the recent monthly response sampling, the results of the 'investigative' sampling, this evaluation of the stormwater program, and a tentative future sampling schedule. Based on the review of historic sampling results, AMEC also recommends that ASMO complete a representative outfall status form available from NCDENR and request that outfall OF-2 be representative of outfall OF-1. The majority of industrial -related activities occur in the drainage area of OF-2. 7 ASMO North Carolina — Stormwater Management Evaluation May 27, 2014 ' AMEC Project 6252-14-0134 We appreciate the opportunity to provide water resource services on this project. If you should have any questions, or need additional information, please do not hesitate to contact us at (828) 252-8130. Sincerely, AMEC Environment kInfrast ure, Inc. Susan E. Kelly, P.E., L. Senior Engineer SEK/MEW:mew 6kft&"J I, W Matthew E. Wallace, P.E. Principal Engineer 10 02 Permit: Owner - Facility, / `r `- & ,0 Inspection Date, Inspection Type: Compliance Evatuation Reason for Visit: Stormwater Pollution Prevention Plan ;A N C-C Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? MAW ��i,'� � # Does the Plan include a General Location (USGS) map? %�/1R /t v" /n # Does the Plan include a "Narrative Description of Practices'? !n�/u o o rr # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 00 # Does the Plan include a list of significant spills occurring during the past 3 years? n ❑ e< # Has the facility evaluated feasible alternatives to current practices?Er # Does the facility provide all necessary secondary containment?� n n # Does the Plan include a BMP summary? �'-1 0 n # Goes the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?In n # Does the facility provide and document Employee Training? n n n # Does the Plan include a list of Responsible Party(s)? n n n n # Is the Plan reviewed and updated annually? Pr n n n # Does the Plan include a Stormwater Facility Inspection Program? f ! n !1 Has the Stormwater. Pollution Prevention Plan been implemented? '_' n n n Comment: Qualitative Monitoring Yes No NA NE Has the fatality conducted its Qualitative Monitoring semi-annually? Comment: Analytical Monitoring Yes No NA HE Has the facility conducted its Analytical monitoring? �n n 0 # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n 0 n n Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? Lt' iJ n n n n # Were all outfalls observed during the inspection? n f71 v n # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? ' 'n n n Comment: Page: 3 ASMU DANNYYOUNT EHS ENGINEER ASMO NORTH CAROLINA, INC 470 CRAWFORD ROAD STATE5VALE, NC 2862S iJ MAIN:(704) 878-6663 DIRECT: (704) 87"540 FAX:(704) 253-6S42 E-MAIL: dyount@axmo-na.com Environmental Management System Instruction EF-001 Instruction No: EMSI-0123-105 Revision: it Revision Date: 03/27/2014 Total Number of Pazes: 17 Prepared by: E.H.S. Department Name: STORM WATER POLLUTION PREVENTION PLAN (ANC ONLY) General Permit # NCGO30000 COC #: NCGO30537 1. General Information: ASMO N.C., Inc. Work hours (Normal): 470 Crawford Road 7:00 A.M. to 3:04 P.M. M-F (EST) I st Shift Statesville N,C. 28625 3:00 P.M. to 11:00 P,M, M-F (EST) 2nd Shift Phone: 704-878-6663 11:00 RM. to 7:00 A.M. S-T (EST) 3rd Shift 1.1 Purpose: ASMO North Caroline manufactures small DC electric automotive motors under SIC 3700. The facility operates metal stamping, cleaning, plastic extrusion, liquid and powder coating, and assembly operations. The US Environmental Protection Agency and North Carolina Department of Environment and Natural Resources enforce federal regulations requiring the permitting of certain industrial storm water discharge activities under the NPDES program (40 CFR 122.26). Storm water discharges from industrial operations classified under standard industrial classification 3700 are required to be permitted under the NPDES General Permit NCG030000. 1.2 Permit Requirements: ASMO NC is required to document the following information per the general permit NCG030000: Responsible Parties Site Plan A general Iocation map A narrative description of outdoor activities and site map List of significant spills Non -storm water discharge certification Storm water management plan Best management practice summary Secondary containment schedules Storm water management feasibility studies Spill Prevention and Response Plan Emergency Contacts and Spill Response Team Spill Prevention (Preventive Maintenance and Housekeeping Program) Employee Training Facility Inspections and Monitoring 2. Responsible Parties: 2.1 Plant Management: - Assure the development and implementation of the storm water pollution prevention plan and certify activities per Section 3.4. EMSI-0123-105 Page: I 2.2 EHS Department- - Assure the annual review of the plan and employee training as identified in Section 5.2. - Assure that storm water analytical sampling and outfall visual inspections occur as specified in Section 5.3. - Coordinating the feasibility study for activities that are needed to improve storm water quality. - Assure all records identified in this plan are maintained for a minimum period of 5 years. These records include but may not be limited to spill or leak documentation, qualitative monitoring results, analytical monitoring results, and training records. 2.3 Emergency Response Team: - Members of the Emergency Response team designated for spill response will respond to spill events. 2.4 Employees: - Practice good housekeeping and material handling practices as described in Section 4.2 and report and spills or leaks to supervisors. 3 Site Plan This section provides a description of the ASMO North Carolina, Inc. site and activities pertinent to compliance with the storm water permit. 3.1 General Location Map Figure 1 provides the USGS location map for the property. The ASMO site includes approximately 64 acres. Storm water outfalls and sheet flow from the site enter Beaver Creek in the Yadkin Fiver Basin. All storm water from the industrial and parking areas, approximately 44 acres, discharge through one single outfall but due to current inaccessibility the site has identified two contributing outfalls labeled 01 and 02 in Figure 1 & 2 to provide a representative sample. Figure 1 Location Map Source Impairments Beaver Creek (Primary) None Listed South Yadkin River (Secondary) Turbidity, Biological Integrity 3.2 Site Map and Description of Outdoor Activities Figure 2 provides a site map which represents the storm water drainage area outfalls and activities that could impact storm water quality. EMSI-0123-105 Page: 2 Environmental Management System Instruction EF-001 Instruction No: EMSI-0123-105 Prepared by: E.H.S. Department Revision: 11 Revision Date: 04/09/2014 Total Number of Pages: 17 Name: STORM WATER POLLUTION PREVENTION PLAN (ANC ONLY) General Permit # NCGO30000 COC #: NCG030537 1. General Information: ASMO N.C., Inc. Work howe s (Normal): 470 Crawford Road 7:00 A.M. to 3:00 P.M. M-F (EST) 1st Shift Statesville N.C. 28625 3:00 F.M. to 11:00 P.M. M-F (EST) 2nd Shift Phone: 704-878-6663 11:00 P.M. to 7:00 A.M. S-T (EST) 3rd Shift 1.1 Purpose: ASMO North Caroline manufactures small DC electric automotive motors under SIC 3700. The facility operates metal stamping, cleaning, plastic extrusion, liquid and powder coating, and assembly operations. The US Environmental Protection Agency and North Carolina Department of Environment and Natural Resources enforce federal regulations requiring the permitting of certain industrial storm water discharge activities under the NPDES program (40 CFR 122.26). Storm water discharges from industrial operations classified under standard industrial classification 3700 are required to be permitted under the NPDES General Permit NCG030000. 1.2 Permit Requirements: ASMO NC is required to document the following information per the general permit NCG030000: Responsible Parties Site Plan A general location map A narrative description of outdoor activities and site map List of significant spills Non -storm water discharge certification Storm water management plan Best management practice summary Secondary containment schedules Storm water management feasibility studies Spill Prevention and Response Plan Emergency Contacts and Spill Response Team Spill Prevention (Preventive Maintenance and Housekeeping Program) Employee Training Facility Inspections and Monitoring 2. Responsible Parties: 2.1 Plant Management: - Assure the development and implementation of the storm water pollution prevention plan and certify activities per Section 3.4. EMSI-0123-105 Page. 1 2.2 EHS Department: - Assure the annual review of the plan and employee training as identified in Section 5.2. - Assure that storm water analytical sampling and outfall visual inspections occur as specified in Section 5.3. - Coordinating the feasibility study for activities that are needed to improve storm water quality. - Assure all records identified in this plan are maintained for a minimum period of 5 years. These records include but may not be limited to spill or leak documentation, qualitative monitoring results, analytical monitoring results, and training records. 23 Emergency Response Team: - Members of the Emergency Response team designated for spill response will respond to spill events. 2.4 Employees: - Practice good housekeeping and material handling practices as described in Section 4.2 and report and spills or leaks to supervisors. 3 Site Plan This section provides a description of the ASMO North Carolina, Inc. site and activities pertinent to compliance with the storm water permit. 3.1 General Location Map Figure 1 provides the USGS location map for the property. The ASMO site includes approximately 64 acres. Storm water outfalls and sheet flow from the site enter Beaver Creek in the Yadkin Fiver Basin. All storm water from the industrial and parking areas, approximately 44 acres, discharge through one single outfall but due to current inaccessibility the site has identified two contributing outfalls labeled 01 and 02 in Figure 1 & 2 to provide a representative sample. Figure 1 Location Map ravrford�`� Rd Source Impairments Scaver Creek Pry ) None t.FSted South Yadkin River (Secondary) Turbidity, Biological lalegrity 1 1" 3.2 Site Map and Description of Outdoor Activities Figure 2 provides a site map which represents the storm water drainage area outfalls and activities that could impact storm water quality. EMSt-0123-105 Page: 2 Figure 2 Site Map Symbol Item Area, acres Impervious, % Latitude Longitude (()A' Sample Location #1 29.73 48 35o 49' 49.90" N 800 50' 50.81" W ('j;;'-? Sample Location #2 14.44 54 35o 49' 49.90" N 800 50' 44.48" W Q Storm water drains Scale 1 in = 293.33 ft - . •--7 Storm water flow direction Al Scrap metal storage / shipping A2 Hazardous waste, used oil, scrap metal storage / slipping A3 Raw chemical storage / receiving A4/5 Raw material receiving A6 Product — recyclables shipping A7 Wastewater treatment plant (w/ open equalization basin) A8 Diesel Fuel Tank (Pump Room) Y B 1 oil tank (5,000 gallons) B2 Open top metal scrap = Removed April 2013 B3 Pallet storage B4 Wastewater sludge storage EMSI-0123- i 05 Page: 3 ASMO NC stores all hazardous substances indoors with secondary containment and away from exposure to storm water. Items designated with the A in Figure 2 represents all indoor storage, shipping and receiving areas. Items designated with a B in Figure 2 represent all potential outdoor storage of materials that could come in contact with the storm water. The following sections describe the activities with the potential to impact storm water quality. 3.2.1 Outfall 01 Drainage for discharge contributing to this outfali includes; - Western half of building roof, - Loading and unloading areas for scrap metal, hazardous waste, used oil, raw material, - Employee and visitor parking lots. Typical pollutants in this outfall include common parking lot pollution from automobiles (small fluid leaks, brake dust, etc.) and oils from scrap metal waste containers. Table 2 provides a description of the major chemicals stored inside the facility that could be spilled during unloading. All chemicals are unloaded and waste loaded inside the loading bays. 3.2.2 Outfall02 Drainage for discharge contributing to this outfall includes; - Eastern half of building roof, - Loading and unloading areas for raw material, recyclables, product, and waste treatment chemicals and sludge, - Occasional storage of used pallets, and - Transport truck traffic. Typical pollutants in this outfall include common pollution from trucks (small fluid leaks, brake dust, etc.) and contaminates on used pallets. Table 2 provides a description of the major chemicals stored inside the facility that could be spilled during unloading. 3.2.3 Major Chemical Inventory Table 2 provides a listing of the larger volume chemicals stored at ASMO North Carolina, Inc. and a rating of their potential to impact storm water quality. Section 4.2 provides a description of the site practices to minimize the potential for spills or leaks from storage areas which may impact storm water quality. Table 2 Chemical Site Map Code External f Internal Typical Stored Volume Potential Contamination Lubricating Oil Al External 1- 5,000 gallon tank Low Lubricating Oil A2 Internal 24 — 55 gallon drums Low Used Oil A2 Internal 12 — 250 gallon totes Low Paints (flammable) A3 Internal 16 — 55 gallon drums Low Thinners (flammable) A3 Internal 8 — 55 gallon drums Low Cleaning Solvents A3 Internal 3 — 55 gallon drums Low Parts Washers In Plant Internal 4 — 150 gallon tanks Low Caustic 1 Acid Cleaners In Plant Internal 12 — 55 gallon drums Low Greases A3 Internal 24 - 55 gallon drums Low Plastic Resins In Plant Internal 100 — 50-80 Lbs bags Low Waste Treatment (sludge) B3 External covered 1 — 10 ton container Low Waste Treatment (polymers) A7 Internal I — 250 gallon tote 4 — 55 gallon drums Low Waste Treatment (caustic) A7 Internal I — 55 gallon drum Low Waste Treatment (filter aid) A7 & A2 Internal 36 — 80 lbs bags Low Diesel Pump Room S .Water) A8 Internal 1-150 Gallon Tank Low EMSI-0123-105 Page: 4 Figure 2 Site Map Symbol Item Area, acres impervious, % Latitude Longitude T111 Sample Location #I 29.73 48 35o 49' 49.90" N 80o 50' 50.81" W Sample Location #2 14.44 54 35o 49' 49.90" N 80o 50' 44.48" W p Storm water drains Scale 1 in = 293.33 ft =-=-J Storm water flow direction Al Scrap metal storage I shipping A2 Ha7ardoas waste, used oil, scrap metal storage / shipping A3 Raw chemical storage / receiving A4/5 Raw .material receiving A6 Product — recyclables shipping A7 Wastewater treatment plant (w/ open equalization basin) A8 Diesel Fuel Tank (Pump Room) B1 Oil tank (5,000 gallons) 82 Open top MeW scrap = Removed April 2013 B3 Pallet storage B4 Wastewater sludge storage EUSI-0123-105 Page: 3 ASMO NC stores all hazardous substances indoors with secondary containment and away from exposure to storm water. Items designated with the A in Figure 2 represents all indoor storage, shipping and receiving areas. Items designated with a B in Figure 2 represent all potential outdoor storage of materials that could come in contact with the storm water. The following sections describe the activities with the potential to impact storm water quality. 3.2.1 Outfall 01 Drainage for discharge contributing to this outfall includes; - Western half of building roof, - Loading and unloading areas for scrap metal, hazardous waste, used oil, raw material, - Employee and visitor parking lots. Typical pollutants in this outfall include common parking lot pollution from automobiles (small fluid leaks, brake dust, etc.) and oils from scrap metal waste containers. Table 2 provides a description of the major chemicals stored inside the facility that could be spilled during unloading. All chemicals are unloaded and waste loaded inside the loading bays. 3.2.2 Outfall02 Drainage for discharge contributing to this outfall includes; - Eastern half of building roof, - Loading and unloading areas for raw material, recyclables, product, and waste treatment chemicals and sludge, - Occasional storage of used pallets, and - Transport truck traffic. Typical pollutants in this outfall include Compton pollution from trucks (small fluid leaks, brake dust, etc.) and contaminates on used pallets. Table 2 provides a description of the major chemicals stored inside the facility that could be spilled during unloading. 3.2.3 Major Chemical Inventory Table 2 provides a listing of the larger volume chemicals stored at ASMO North Carolina, Inc. and a rating of their potential to impact storm water quality. Section 4.2 provides a description of the site practices to minimize the potential for spills or leaks from storage areas which may impact storm water quality. Table 2 Chemical Site Map Code External i Internal Typical Stored Volume Potential Contamination Lubricating Oil Al External 1- 5,000 gallon tank Low Lubricating Oil A2 Internal 24 - 55 gallon drums Low Used Oil A2 Internal 12 - 250 gallon totes Low Paints (flammable) A3 Internal 16 -- 55 gallon drums Low Thinners (flammable) A3 Internal 8 -- 55 gallon drums Low Cleaning Solvents A3 Internal 3 - 55 gallon drums Low Parts Washers In Plant Internal 4 - 150 gallon tanks Low Caustic I Acid Cleaners In Plant Internal 12 - 55 gallon drums Low Greases A3 Internal 24 - 55 gallon drums Low Plastic Resins In Plant Internal 100 - 50-80 Lbs bags Low Waste Treatment (sludge) B3 External covered 1 - 10 ton container Low Waste Treatment (polymers) A7 Internal 1 - 250 gallon tote 4 - 55 gallon drums Low Waste Treatment caustic A7 Internal I - 55 gallon drum Low Waste Treatment filter aid A7 & A2 Internal 36 - 80 lbs bags Low Diesel Pump Room S .Water A8 Internal 1-150 Gallon Tank Low EMSI-0123-105 Page: 4 3.3 List of Significant Spills There have not been any significant spills (i.e., spills that have exceeded their reportable quantities) at the site within the last 3 years. Form EF - 005 should be used to document any future significant spills that do occur. Employees will notify supervisors in the event of a spill so the spill response team members can respond. This form should be used to document any spill occurring on the property that triggers reporting requirements under Local, State, and Federal Regulations: 33.1 Oil Release Reporting Federal and state regulations (NCGS143-215.75) require reporting of oil spills> 25 gallons to the ground, causing sheen on or within 100 yards of surface water, or those that take longer than 24 hours to clean up. 3.3.2 Hazardous Substance Release Federal and state regulations (NCGS 143-215.75) require reporting of specific to hazardous substance spills to the surface water in excess of reportable quantities (40CFR117 & 40CFR302). The thresholds for spill reporting are dependant on the hazardous substance and are in increments of 1, 10, 100, 1,000, & 5,000 pounds 3.4 Non -Storm water Discharges & Annual Certification Statement ASMO North Carolina, Inc. has completed an evaluation of the site and outfalls to assure that there are no non -storm water discharges other than those permitted by the State of North Carolina. The facility has also completed analytical assessments of the outfalls to assure that storm water quality is not affected by industrial activities. Below is the signed certification statement that the storm water outfalls have been evaluated for non -storm water discharges as required in Part III, Standard Conditions, Section B, Paragraph 5. Certification Statement I certify that the storm water outfalls have been evaluated for the presence of non-stonn water discharges. Based upon my inquiry of the person or person directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no leak, spill, or dumping of concentrated toxic organics into the storm water or onto areas which are exposed to rainfall or storm water runoff has occurred since filing the last discharge monitoring report_ I further certify that this facility is implementing all the provisions of the Solvent Management Plan included in the Storm water Pollution Prevention Plan. I certify that the Annual Training Requirements have been met for the CY 2013. 1 certify that the Best Management Practices followed or conducted during the year are most effective. I certify no significant spills or leaks have occurred during the CY2013. I certify a review of the benchmark values of the analytical data has occurred after the Fall 2013 sample during CY2013. As a result of the sample results on Zinc, ASMO NC is now in a Tiered Two Level and has implemented countermeasures to reduce the amount of Zinc in their storm water. Signature Title Date EMSI-0123-105 Page: 5 4 Storm water Management Strategy ASMO North Carolina, Inc. has assessed its storm water management and implemented the following programs to minimize storm water pollution. The best management practices include activities to prevent industrial activities impacting storm water quality as well as practices to improve quality of storm water leaving the property 4.1 Best Management of Storm water The site channels storm water directly from downspouts and parking areas through conduit to outfall locations. Outfall 1 has cement channels handling some flow to minimize erosion and riprap at its outfall point. Outfall 2 has riprap at its outfall point. 4.2 Best Management of Pollution Sources ASMO North Carolina, Inc. has an Environmental Management System that drives proper management of chemicals and waste and requires goals for reducing environmental 'impacts. This program also requires a corrective and preventive action system to document and resolve environmental issues including those related to storm water pollution. The Preventive Maintenance and Good Housekeeping Program provides a listing of those items that assist in reducing storm water contamination. Additionally the site follows the practices below to prevent pollution of storm water. 4.2.1a) BMP Summary 11 The rationale behind the installation and selection of ANC's BMP's is a logical, methodical listing of best practices found during the course of the year by inspecting ASMO's site, by bench marking other ASMO sites and by bench marldng similar manufacturing companies: Number MP's = Best Management Practices 1 Secondary Containment — For Press Stamping Oil 2 Annual Feasibility Stud 3 Loading and Unloading Chemicals Instructions 4 Storage of Used Chemical Containers under a Shelter 5 Storage of Non -Hazardous Waste — including Used Oil under a Shelter 6 Monitoring Cooling Rater Usage — to prevent leakage directly to Beaver Creek 7 Handling of Drums Instructions 8 Storage of Drums Instructions 9 Vehicle Maintenance Instructions 10 SPPP & Hazardous Waste Contingency Plan 11 Em to ee Training 12 Facility Inspections — Including Qualitative Inspections 13 Storage of Used Equipment — Including Dies — Under a Shelter or Facility Shed 14 Use of Drain Blockers — During Unloading of Press Stamping Oil or Diesel Fuel 15 Reduction of Scrap Metal being exposed to Storm Water 16 Reduction of Sediment getting into Storm Water 17 Reduction of Rusting Metal Doors Air Handlers, Fire Equipment Cabinets, Bollards, Tanks 4.2.1 b) Secondary Containment The only externally stored bulk chemical on the site is lubricating oil stored in a 5,000 gallon tank The tank and its management is covered under the site SPCC plan reference in section 6. 4.2.2 Feasibility Study The site has effectively enclosed all chemical storage areas and potential sources for storm water pollution. An annual review of the technical and economic feasibility of changing methods of operations and / or storage practices to eliminate or reduce exposure of materials and processes to rainfall and run-on flows. Wherever practical, ASMO shall prevent exposure of all storage areas, material handling operations, and manufacturing operations. In areas where elimination is not possible, like the galvalume roof runoff which contains zinc, this review shall document the feasibility of diverting the storm water run-on away from practical areas of potential contamination. EMSI-0123-105 Page: 6 4.2.3 Loading and Unloading All raw materials, intermediate materials, finished products, byproducts, and shipping materials are to be loaded and unloaded at the inside shipping and receiving bays except for waste containers or Mobil products or Press Oil from Fuchs or Fuel Oil for Diesel Pump. 4.2 3.1 All paint related materials (200 B KAI, 100 C, ACC No. 2 Blend Thinner, ACC Cleaning Solvent) are unloaded in the facility and are immediately moved to the Flammable Building. These materials are flammable and shall be stored inside of the flammable building. The drums shall he inspected for leaks before, during and after they are unloaded from the truck. All material shall be unloaded from the truck and immediately transported to the flammable building. The material shall not be left unattended in the main facility. The receiving associate will conduct the inspection for leaks. If any leaks are detected, then they will call security to notify an ERT associate to come and respond to a spill cleanup. The receiving associate can minimize any spills from containers by placing the leaking side or bottom or top of a drum turned up to prevent additional spillage, without risking their safety or health. 4.23.2 All Class I and Class lI Flammable materials which are received in quantities greater than or equal to 5 gallons shall be unloaded and immediately moved to the flammable building. 4.2.33 The hazardous and non -hazardous waste drums are loaded at the outside loading dock The material shall be removed from the locked hazardous storage room and the shelter behind the recycle building, and placed under the shelter behind the recycle building. The drums shall be inspected for leaks by a facility associate before, during and after loading onto the truck. Any leaks will be promptly reported to an ERT associate during white the containers are being loaded onto the truck Usually, one or two EHS Associates are assisting with the loading of the truck, and they are trained to respond to spills. 4.2.3.4 All lubricants (oil) and solvents (kerosene) that will be stored in the oil storage building should be unloaded and moved to the oil storage room in the recycle building. The drums shall be inspected for leaks before, during and after they are unloaded from the truck. All material shall be unloaded from the truck and immediately transported to the oil storage building. The material shall not be left unattended except while transporting it to the oil storage location. The receiving associate will conduct the inspection for leaks. If any leaks are detected, then they will call security to notify an ERT associate to come and respond to a spill cleanup. The receiving associate can minimize any spills from containers by placing the leaking side or bottom or top of a drum turned up to prevent additional spillage. 4.2.3.5 The empty chemical drums that are generated from any process shall be stored outside under the shelter and loaded onto the trucks at the outside loading dock_ 4.2.3.6 The non -hazardous bulk material is stored in totes in the recycle materials building until the non- hazardous waste contractor arrives with a truck. The containers are placed on the cement pad in front or the side of the recycle building. The containers shall be inspected for leaks before, during and after loading onto the truck. The material shall not be left unattended, while it is outside of the building except while the material is being loaded onto the truck. (Note: Totes are either shipped off site or pumped out by a Vacuum Truck If pumped out by a vacuum truck, the totes are staged under the shelter, till all totes are emptied. ) A EHS associate will conduct the inspection for leaks. If any leaks are detected, then they will call security to notify an ERT associate to come and respond to the spill. Usually, one or two EHS Associates are assisting with the loading of the truck, and they are trained to respond to spills. The EHS associate can minimize any spills from containers by placing the leaking side or bottom or top of drum turned up to prevent additional spillage. F-MSI-0123-105 Page: 7 4.2.3.7 The full used oil totes shall be stored in the Press or Shaft department and until ready to place in the shelter or in the recycle building non -hazardous used oil storage locations. The totes shall be inspected for leaks by each department associates, by either a press or shaft associate, before they are moved to the recycle building or shelter. If any leaks are detected, then they will call' security to notify an ERT associate to come and respond to the spill. The full used oil totes shall not be moved if any leaks are detected. The empty totes shall be stored inside the building until each department such as press or shaft needs to pick up the empty totes. 4.2.3.8 The water used for the cooling tower on the south end of the facility will be checked on a daily basis, except during holiday weekends when the cooling lower is shut down. The water meter reading will be recorded on the Process Water Log Form. A facility associate will then subtract the reading from the reading recorded on the previous reading. The facility associate will plot the usage on the chart portion of the Process Water Forms. If an abnormal reading is indicated, by going significantly above the upper (red) process limit, the facility and environmental, health, & safety specialist will be notified. (Note: Going significantly over the process limit is defined as going plus +5 above the current process limit.) If the abnormal reading is due to a bad or defective conductivity probe, then the probe will be replaced. If the abnormal reading is due to an unknown cause, then it should be investigated, until a cause is found. The purpose for the daily checks of water usage for the cooling towers is for two reasons: 1) In case a pipe has ruptured underground, sending water with biocides to the local outside stream, thus in violation of storm water & non contact cooling water regulations, 2) In case extra water is being discharged to waste water pre-treatment, due to a possible defective conductivity probe or controls, thus causing a possible violation of Emergency Water Restrictions, if so being enforced at the time of the incident. (EF-072) 4.23.9 The grinding swarf hopper shall not be over filled in the shaft department, to minimize spillage during movement to the Recycle Building. At no point shall the shaft associate leave the hopper outside before dumping for any extended time. If any spillage occurs, the liquid will be absorbed by the spill absorbent material available in the Recycle building. After absorbing any spilled grinding swarf liquid, then used absorbent will be placed in an Absorbent & Oil Waste Drum. 4.2.3.10 Unloading of Press Oil or Diesel Fuel, the Press or Facility associates will follow the instructions as outlined in the S.P.C.C. (Spill Prevention Control & Countermeasure) Plan (EMSI-0 123-187). (Note: Section 7.0 TANK TRUCK OIL UNLOADING PROCEDURE)_ 4.2.4 Handling Instructions 4.2.4.1 All drums (empty or full) shall be handled with caution. The drums shall be placed on pallets, 4 drums per pallet. The pallet shall contain no more than four drums at a time. A forklift with the proper attachments may carry a single drum at a time. (Note: If single drum handling occurs with a fork lift, the driver of the lift MUST carry the drum as low to the ground as possible.) Pallet jacks may be used in place of a forklift in carrying a pallet of drums, or two drums without a pallet. At no time should a forklift or pallet jack be used to move more than one pallet of drums at a time. 4.2.5 Storage Instructions 4.2.5.1 All raw materials, intermediate materials, finished products, shipping materials and byproducts are stored inside of a building, except for the new pallets. The new pallets are stored outside in contact with storm water due to the Iow potential of contamination resulting from contact with this natural material. 4.2.5.2 All paint, thinner, solvents, grease drums, and related products shall be stored in the flammable building on heavy-duty pallets with no more than 4 drums to a pallet. The pallets will be single stacked (no pallets stacked on top of one another), except for grease drums, in the flammable building. EMSI-0123-105 Page: 8 4.2.5.3 All Class I and Class II Flammable materials in containers greater than or equal to 5 gallons shall be stored in the flammable storage building, or an approved flammable storage cabinet. 4.2.5.4 All dumpsters or waste containers shall remain covered or closed at all times except while placing material into the container. 4.2.5.5 All lubricants (oil) and solvents (kerosene) shall be stored in the oil storage building with no more than 4 drums to a pallet. 4.2.5.6 The empty drums that are generated from the process shall be stored outside under the shelter, stacked two to three pallets high segregated by the type of drum. (Note: Mobil drums are kept in their separate row near the rear of the shelter.) 4.2.5.7 The empty press or shaft totes shall be stored inside the facility until the supplier arrives to pick up the empty totes. 4.2.6 Vehicle Maintenance 4.2.6.1 All forklift and other vehicle maintenance shall be performed under the shelter behind the recycle materials building, inside the building, or at an offsite location. If any maintenance activity must be performed outside and not under the afore mentioned shelter then a written request to perform the maintenance activities must be submitted to the Environmental Health and Safety department listing the activities being performed, the location, who will be performing the activities, a list of the potential contaminants with a copy of the material safety data sheets for the contaminants, or a laboratory analysis for the material, for approval before any activities can begin. All vehicle washing shall be performed at an off -site location. This practice cannot take place due to the possibility of storm water contamination. 5 Spill Prevention and Response Plan 5.1 Emergency Contact and Spill Response ASMO North Carolina, Inc. has implemented a Hazardous Waste Contingency Plan and Spill Response Plan for any emergency including the event of a spill. These plans are maintained separate from this plan. The emergency contacts for any emergency event are listed in Hazardous Waste Contingency Plan reference in Section 6. The Spill Response (ERTO team members are defined in EF-999:Item # 12. 5.2 Employee Training All employees are provided awareness training related to hazardous materials. Spill Response Team members, Receiving or Shipping Associates who handle containers of liquid chemicals, Process Associates such as Press, Paint, Shaft, and Molding Associates, and those associates who have the potential to affect rain or storm water by handling or moving containers of liquid chemicals or liquid waste fluids such as Used Oil or Waste Paint & Thinner and other chemicals that have the potential to contaminate rain or storm water will be trained annually on spill response and cleanup and preventive maintenance activities. The annual training shall be documented by the signature of each employee trained. 5.3 Facility Inspections ASMO North Carolina, Inc. is required by the storm water permit to inspect the plant, outdoor areas, storage areas, and storm water outfalls at least twice per year, once in the fall (July. -Dec.) and once in the spring (Jan - June), with at least 60 days separating the inspection dates. The inspection does not need to occur during a representative storm event. Inspections of the facility and storm water systems shall occur as part of the Preventive Maintenance and Good Housekeeping Program. The facility inspections are different from and in addition to the storm water discharge characteristic monitoring (Qualitative Monitoring) at the out falls. The qualitative inspection will occur during a measurable storm water event (On a semi-annual schedule) and will be documented using the form provided in the general permit (EF-239). Any corrective actions or EMSt-0123-105 Page. 9 preventive maintenance will be documented using the corrective preventive action reporting system. ASMO North Carolina, Inc. is also required to complete analytical sampling as detailed in Section B of the storm water permit annually. The initial sampling event must coincide with the first qualitative inspection of the outfalls and must be completed during a representative storm event. 5.3.1 The sampler shall complete the following actions: 53.11 Document the rain event using Form 239 including the rain pH. 5.3.1.2 Attached the chain of custody to Form 239 and submit to the EHS Department. 5.3.13 Attach the completed qualitative Form 238 from the storm water permit. 5.3.2 The EHS Department shall complete the following actions: 5.3.2.1 Attach precipitation records from the Statesville airport bttg:l/www.v=dereround.com/lustory�/airport(KSVH{ to Semi -Annual Stormwater Discharge Monitoring Report or EF-239 5.3.2.2 Attach analytical test results to Form 239.. 5.3.2.3 Submit the documentation for recordkeeping 5.3.2.4 Report sampling data to DENR per permit requirements. 5.4 Use of Spill Magnet Drain Blockers & Unloading Monitoring of Press Stamping Oil or Diesel Fuel. Purpose: Associates MUST follow and adhere to Spill Prevention, Control, and Countermeasures during unloading of oil, which will prevent large amounts of oil to get into storm drains. 5.5 Non- Storage of Used Equipment — Equipment that still contain Oil or Grease outside. All Used Equipment must be stored either behind Recycle Building, in the Flammable Building, or Shipped Off Site for Storage or To Scrap the equipment. Purpose: To Prevent Oil or Grease stored in equipment from getting into storm drain. To prevent rusting of steel, thus allowing zinc, copper, or Lead from getting into storm or rain water. 5.6 Reduction of Scrap Metal being exposed to Storm Water Any metal fixture, cabinet, bollard, etc. that can rust will be kept painted. If the item is found not be used or needed, then it will be removed and sent to the scrap metal recycling company. 5.7 Reduction of Sediment getting into Storm Water 11 Any drainage ditch, either lined with rip rap or concrete, must be maintained to reduce sediment that could get into the storm water. If drainage ditch condition deteriorates, then repairs must be implemented to reduce the chance of sediment getting into the storm water, as soon as it is economically feasible. 5.8 Reduction of Rusting Metal Doors, Air Handlers, Fire Equipment Cabinets, Bollards, Tanks 11 Any rusted door, air handler, fire equipment cabinets, bollards, or items like the bridges for piping going to wastewater treatment will be pressure washed, and then painted with primer and then the color paint needed for each item. The painting of the metal items such as described above will occur on a as needed basis. If painting is deemed not effective and the item is deemed in need of replacement, then this will be scheduled as soon as it is economically feasible. EMSI-0123-105 Page: 10 6.0 Benchmark Values for Analytical Monitoring The permittee shall compare monitoring results to the benchmark values in the following Table: Discharge Characteristics Benchmark Values H 6-9 standard units Total Suspended Solids (TSS) 100 m Non -Polar Oil & Grease /TPH by EPA Method 1664 SGT-HEM) 15 mg/ L Copper, Total Recoverable 0.007 mgAL Lead, Total Recoverable 0.030 Zinc Total Recoverable 0.067 m Total Toxic Organics i mgAL Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and / or install stormwater Best Management Practices (BMPs) in a tiered program. See below the descriptions of Tier One, Tier Two, and Tier Three response actions. In the event DWQ releases the permittee from continued monthly monitoring under Tier Three, DWQ's release letter remains in effect through the subsequent reissuance of this permit, unless the letter provides for other conditions or duration. EMSI-0123-105 Page: 1 I TIER ONE IF: The first valid sampling results are above a benchmark value, or outside the benchmark range, for any parameter at any outfall; THEN: The pernttee shall: I . Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results, 2. Identify and evaluate causes of the benchmark value exceedance. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, and/ or to bring concentrations within the benchmark range. 4. Implement the selected actions within two months of the inspection. 5. Record each instance of a Tier One response in the SPPP. Include the date and value of the benchmark exceedance, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. TIER TWO IF: During the term of this permit, the first valid sampling results from two consecutive monitoring periods are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall; THEN: The permittee shall: 1. Repeat al the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring for all parameters. Conduct monthly monitoring at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values or within benchmark range. 3. Submit a monthly monitoring report indicating 'No Flow" if no discharge occurs during the sampling period. 4. Benchmark exceedances for a different parameter separately trigger a tiered response. 5. Maintain a record of the Tier Two response and monitoring results in the SPPP. TIER THREE During the term of this permit, if the first valid sampling results required for the permit monitoring periods exceed the benchmark value, or outside the benchmark range, for any specific parameter at any specific outfall on four occasiODS, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: • Require that the permittee revise, increase, or decrease monitoring frequency for some or all parameters; • Rescind coverage under the General Permit, and require that the permittee apply for an individual stormwater discharge permit • Require the permittee to install structural stormwater controls; • Require the permittee to implement stormwater control measures; • Require the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters; or • Require the permittee implement site modifications to qualify for the No Exposure Exclusion EMS I-0123-105 Page. 12 Tier One—10/2013 — ANC A) Log of Sampling Data from Sample — Year 1 Period 2 Date of Exceedance Outfall # Parameter Limit Result 3/5/2013 !(Reliability) Zinc .067 mg / L .18 MWL 3/5/2013 2 Treat Zinc .067 m / L .19 mWrL 3/5/2013 1(Reliability) Co er .007 m .012 m 9/12/2013 1 Reliabifi Zinc .067 m/ L .215 m L 9/12/2013 2 Treat Zinc .067 mg / L .21 mWL 13) Identify & Evaluation of Possible Causes of Benchmark Values Exceedance 11 Inspection Associate — Parameter Inspection Found & Selected Actions: Source Controls, Operational Date Actions Date that (s) Possible Causes Controls, or Physical Improvements Implemented Conducted Targeted (Actual or Estimated) Inspection 4/312013 Danny Zinc, Scrap Steel & Copper I. Write Work Order to Have Scrap Chute Fixed. 8/31/2013 (A) Yount Copper found on North Side 2. Request Press Associates to maintain good 5S in Concrete Pad Scrap Trailer Room 3. Clean up on a continual basis Scrap Metal & Copper d5posited orspilled on North Concrete Pad 4/3/2013 Danny Zinc Rusting Steel Coil Dispose of Steel Coil Racks or Move Inside 6/30/2013 (A) Yount Racks stored outside 4/3/2013 Danny Zinc, Gordon's Open Scrap 1. RemovedExtra Gordon's Scrap Metal Container 4/12/2013 (A) Yount Copper Container w/ Scrap from site. Metal 4/3/2013 Danny Zinc, ].Rusting Metal Bridge, 1. Had contractor paint Metal Bridge 8/31/2013 (A) on Yount Copper 2. Rusting Fire Hose 2. Buy Paint, had waste water operator paint Fire 2F 3] 4. Cabinets, Hose cabinets (E) on 1. 3. Rusting Bollards 3. Buy paint, had waste water operator paint bollards. 4. Rusting 3 Exit Doors 4. Buy paint, have wastewater operator paint (3) New Outside Doors, were r laced due to being rusted out. 7/31/2013 Danny TSS Stormwater ditch & Removed silt built up over the last 20 years, add 7131 /2013 (A) Yount cement basin riprap, replace cement basins or pipes. 9/27/2013 Danny Zinc, Rusting Metal Tank Pressure Washed Tank, Primer coating applied, and I0/15/2013 Yount Copper Top Finish Coast applied 10/11/2013 Danny Zinc, Rusting 3 Small & 5 Pressure Washed Small & Large Air Handlers; Primer (10/25/2013 Yount Copper Large Air Handlers on coating applied, and Top Finish Coast applied Roof I011712013 Danny Zinc, Grab Sample obtained Testing Roof runoff to determine if has presence of I l/1i2013 Yount Copper from Roof Drain Zinc and it had 10 times the benchmark value. Discharge ipe 10/18/2013 Danny Zinc Coating wearing off of Queried GL Wilson Contractor on makeup of roof 11/1/2013 Yount Gav-alum Roof and roof coating. 3127l2014 Danny Zinc Coating wearing off of Determine Cost & Feasibility for Centimark to apply Proposed Yount Crav-alum Roof coating on roof to reduce Zinc from entering storm water 3/27/2014 Danny Zinc Bio-Retention Pond Determine Cost and Feasibility for AM EC to Proposed Yount determine if a Bio-Retention Pond can be built on ANC's property to eliminate Zn being discharged in storm water. 3/27/2014 Danny Zinc Gutters & Storm Drain Disconnect Gutters going to Main Storm Drain Proposed Yount Filters Underground Pipe. Any Large Storm Drains located near gutter discharge, install bio-Filter to filter out Zinc Metal. EMSI-0123-105 Page: 13 Tier Two — 3/27/2014 — ANC 91 A) Log of Samplina Data from Sample — Year 2 Period 1, and Monthly Date of Exceedance Outfall # Parameter Limit Resent 10fI7MB 1 (Reliability). Zinc .067 m / L .28 rnZfL 10/17/2013 2 CffjV Treat Zinc .067 m / L .42 m !L 10/17/2013 5(West Roo Zinc .067 .60 m 11/27/2013 S(Rain Zinc .067 .026 1/02/2014 1(Reliability) Zinc .067 m .10 m 1/02/2014 2 (WW Treat) Zinc .067 py& As mRiL 1/02/2014 Upstream Zinc .067 Mg& <.025 mgj 1/02/2014 Downstream Zinc .067 .09 2/10/2014 1 (Reliability) Zinc .067 m .17 m 2/10/2014 2 Treat Zinc .067 m .165 m 2/10/2014 1(Reliability Copper .0070 .0075 m 3/03/2014 1 (Reliabili Zinc .067 m .12 m 3/03/2014 2 Treat Zinc .067 m .13 m 3/03/2014 2 Treat) Copper .0070 m .017 mg/L EMSI-0123-105 Page- 14 7.0 Preventive Maintenance and Good Housekeeping Program I Schedule of Inspections — EHS will inspect or have the wastewater operator inspect the facility grounds at least once each month. Areas to be inspected are any equipment storage areas, material handling areas, loading and unloading areas, stormwater drainage grates and open ditches, used pallet storage area, trash compactor, filter press Container, and facility areas that pose a potential for stormwater exposure. 2-Schedule of Housekeeping Activities — a) At least once a month or as often as needed, an associate will take a Magnetic Device mounted on a forklift across the material handling area to pick up scrap metal, where scrap metal may be carried out by a trailer or drop out of a hopper. B) Once a month, facilities will clean up or have cleaned up any trash that has fallen from the Waste Company's container, near the compactor. Date Areas that were Observations or Results of Item that Needs to be Removed, Inspected I Inspection I Painted. Fixed, etc 4/9/2013 10/17/2013 Ail storm drains, ditches, trash compactor area, used pallets, receiving area, shipping area, recycling bldg.. area. Main Storm Ditch, (South) Receiving / Shipping Area Drains and (North) Storm Drains Roof Inspected LFire Cabinets is rusting 2.Outside pendant -metal holder is rusting 3. Doors P 16 & P 17 are rusting 4. Bollards at trash compactor needs painting 5. Overhead bridge from main bldg., is Misting 6. Scrap metal deposited on North Concrete Pad is tasting 7. Outfall 1 concrete and rock rip- raff shows signs of erosion 8. Outfal] 1 galvanized pipe is rusting. (Postponed) 9. Trash fell out of compactor 10. Sediment, Chemicals, Oil from Associates cars and trucks Main Storm Ditch = No Flow from 2 Parking Lot Drain Pipes; Flow from Roof Drain Pipe. Re -constructed Erosion Control riprap still looks good. Parking Lot Pipe riprap, had small signs of erosion past the riprap. May need to be fixed. Roof coating shows signs of fading where condensate flows over roof. 1.WW Operator painted Fire Cabinets . 2A. Outside pendant metal holder was removed from North Side of Bldg. 213) Outside Scrap Metal Container removed from property. 3. Doors P 16 & P 17 & P 18 were replaced & Painted 4.Painted Bollards at Compactor, Recycle Building, Near Gate, Near Shipping, near Receiving. Painted ladder at Oil Storage Tank. 5. Overhead bridge from main bldg.. to wastewater treatment was painted. 6. Purchased magnet to pick up scrap metal & clean up monthly. (Implemented) 7. Fixed rip -Taff, fix erosion, fix drainage pipe. 8. (Proposed) Outfall 1 Galvanized pipe possibly needs to be replaced 9. Conducting monthly cleanup around compactor 10. (Proposed) Install Storm Drain Filters and Catch Basins in or downstream from associates parking lot. Rusting 3 Small & 5 Large Air Handlers on Roof to be pressured washed, primer coat applied, and Top Finish Coat Applied. Inquiry submitted to GL Wilson contractor on type of metal and coating on metal used on the root; to determine if Zinc is present in either the metal or coating. EMSW123-105 Page: 15 8.0 Annual Update A) Updated list of significant spills or leaks of pollutants for the previous 3 years, or the notation that no spills have occurred. B) Written re -certification that the stormwater outfalls have been evaluated. C) Documented re-evaluation of the effectiveness of the on -site stormwater BMP's. D) A statement that annual training requirements were met in the year past. E) A review and comparison of sample analytical data to benchmark values (if applicable) over the past year, including a discussion about Tiered. Response Status is included in the annual update. Use EF- 237 (Annual Summary Data Monitoring Report (DMR)) to document the summary. References: EMS Control No: Title: Records ER 105 Notice of Intent, Storm water General Permit, Certificate of Coverage, Change Request Forms ER 118 Facility Inspection and Reporting Forms Documents EMSP411 Operational Control EMSP-412 Emergency Preparedness, Response and Safety FdMSI-0123-030 Hazardous Waste: Proper Handling & Regulatory Requirements EMSI-0123-032 Outside Oil Tank SU ESD EMSI-0123-034 Accidental Spill Drain Plug System EMSI-0123-101 Environmental Management System (EMS) Responsibility EMSI-0123404 Hazardous Waste Contingency Plan & Emergency Instructions EMSI-0123-I22 Incident/Accident Reporting and Investigation EMSI-0123-177 Emergency Spill Equipment: Monthly Inspection EMSI-0123-179 Emergency Response Team Organization VNISI-0123-187 SPCC (Spell Prevention Control & Countermeasure Plan) EMSI-0123-193 Hazardous Waste Reduction and Management Plan EF-072 Process Water — Usage Log Forms and Chart EF-237 Representative Stormwater Event Data EF-238 Storm water Qualitative Monitoring Report EF-239 Storm water Discharge Monitoring Report EF-247 Annual Summary Data Monitoring Report (DMR) EF-999:1tem # 14 Emergency Evacuation Team Members EMSI-0123-105 Page- 16 i Revision # 1 2 3 10 11 Change Record Date Description 09/23/1997 New Document 06/29/1998 Added for ANC Only to the title. 09/03/2002 Corrected section 2.1, added section 2.3, and added form EF-072 (Process Water — Usage Log Form and Chart. 05/19/2004 Updated sections 2.1, 23, 2.4, 2.6, & 2.7 and assigned responsibilities for each section, as per DNV - NCN No.: 01/CEA (Dated: 21 May 2004). 02/08/2005 Added upper control limit on Process Water Form to indicate an abnormal reading, and to add instructions for facility associate, so they know when to contact EHS, upon discovering the abnormal reading. 11/6/2007 Revised procedure to include all requirements ofASMOs Storm water Permit including the site plan, storm water management plan, and spill prevention and response plan. 01/12/2008 Revised site map with stream sources and impairments 01/07/2010 Changed dept. #'s & updated references. 06/30/2013 Updated Storm Water Permit with the New Requirements as outlined in the General Storm Water Permit that became effective December 4, 2012, and the data & results of actions resulting from being placed in Tier One from the 1st Stormwater Event on March 5, 2013. 12/20/2013 Updated status in Tier One Section, after receiving 2nd Half of CY201.3 Stormwater Results. Changed from Tier One to Tier Two & Started Monthly Sampling. Updated Feasibility Section, Identify & Evaluation of Possible Causes of Benchmark Values Exceedance. Updated Preventive Maintenance and Good Housekeeping Program. Updated Tier One and Tier Two sections. Updated Annual Certification Statement. 4/09/2014 Updated 4.2.1a) BMP Summary, Updated section 5.7, Added section 5.8 = Reduction of Rusting Metal, Updated section 6.0 = Tier Two — 3/27/2014 — ANC, and Updated Section = Identify & Evaluation of Possible Causes of Benchmark Values Exceedance. EMSI-0123-I05 Page: 17 Figure 2 Site Map 'Symbat "' NO.,! ME Area, Imperviaus,5 - tiattit de r I ongrtnde� ..r.ex spa k Sample Location #1 29.73 48 35o 49' 49.90" N 80o 50' 50.81" W Sample Location #2 14.44 54 35o 49' 49.90" N 80o 50' 44.48" W Storm water drains Storm water flow direction A!1 = �"' Scrap metal storage / shipping ,ej2= Hazardous waste, used oil, scrap metal storage 1 _ shipping Scale L in = 293.33 R A3 Raw chemical storage / receiving A, 4 � ' Raw material receiving A6- ., - Product — recyclables shipping AT7 Wastewater treatment plant (w/ open equalization basin) Diesel Fuel Tank (Pump Room) 7J Oil tank (5,000 allons g ) Open top metal scrap = Removed April 2013 Pallet storage Wastewater sludge storage EMS1-0123-105 Page ASMO NC stores all hazardous substances indoors with secondary containment and away from exposure to storm water. Items designated with the A in Figure 2 represents all indoor storage, shipping and receiving areas. Items designated with a B in Figure 2 represent all potential outdoor storage of materials that could come in contact with the storm water. The following sections describe the activities with the potential to impact storm water quality. 3.2.1 Outfall 01 Drainage for discharge contributing to this outfall includes; - Western half of building roof, - Loading and unloading areas for scrap metal, hazardous waste, used oil, raw material, - Employee and visitor parking lots. Typical pollutants in this outfall include common parking lot pollution from automobiles (small fluid leaks, brake dust, etc.) and oils from scrap metal waste containers. Table 2 provides a description of the major chemicals stored inside the facility that could be spilled during unloading. All chemicals are unloaded and waste loaded inside the loading bays. 3.2.2 Outfall 02 Drainage for discharge contributing to this outfall includes; - Eastern half of building roof, - Loading and unloading areas for raw material, recyclables, product, and waste treatment chemicals and sludge, - Occasional storage of used pallets, and - Transport truck traffic. Typical pollutants in this outfall include common pollution from trucks (small fluid leaks, brake dust, etc.) and contaminates on used pallets. Table 2 provides a description of the major chemicals stored inside the facility that could be spilled during unloading. 3.2.3 Major Chemical Inventory Table 2 provides a listing of the larger volume chemicals stored at ASMO North Carolina, Inc. and a rating of their potential to impact storm water quality. Section 4.2 provides a description of the site practices to minimize the potential for spills or leaks from storage areas which may impact storm water quality. Table 2 Chemical Site Map Code External / Internal Typical Stored Volume Potential Contamination Lubricating Oil AI External I-5,000 allontank Low Lubricating Oil A2 Internal 24 — 55 gallon drums Low Used Oil A2 Internal 12 — 250 gallon totes Low Paints (flammable) A3 Iinternal 16 — 55 gallon drums Low Thinners (flammable) A3 Internal 8 — 55 gallon drums Low Cleaning Solvents A3 Internal 3 — 55 gallon drums Low Parts Washers In Plant Internal 4 — 150 gallon tanks Low Caustic / Acid Cleaners In Plant _ Internal 12 — 55 gallon drums Low Greases A3 Internal 24 - 55 gallon drums Low Plastic Resins In Plant Internal 100 — 50-80 Lbs bags Low Waste Treatment (sludge) B3 External covered I — 10 ton container Low Waste Treatment (polymers) A7 Internal 1 — 250 gallon tote 4 — 55 gallon drums Low Waste Treatment (caustic) A7 Internal 1 — 55 gallon drum Low Waste Treatment (filter aid) A7 & A2 Internal 36 — 80 Ibs bags Low Diesel Pump Room (S .Water) A8 Internal 1-150 Gallon Tank Low EMSI-0123-105 Page: 4 3.3 List of Significant Spills There have not been any significant spills (i.e., spills that have exceeded their reportable quantities) at the site within the last 3 years. Form EF - 005 should be used to document any fixture significant spills that do occur. Employees will notify supervisors in the event of a spill so the spill response team members can respond. This form should be used to document any spill occurring on the property that triggers reporting requirements under Local, State, and Federal Regulations: 3.3.1 Oil Release Reporting Federal and state regulations (NCGS 143-215.75) require reporting of oil spills > 25 gallons to the ground, causing sheen on or within 100 yards of surface water, or those that take longer than 24 hours to clean up. 3.3.2 Hazardous Substance Release Federal and state regulations (NCGS 143-215.75) require reporting of specific to hazardous substance spills to the surface water in excess of reportable quantities 40CFR 117 & 40CFR302). The thresholds for spill reporting are dependant on the hazardous substance and are in increments of 1, 10, 100, 1,000, & 5,000 pounds 3.4 Non -Storm water Discharges & Annual Certification Statement 00 ASMO North Carolina, Inc. has completed an evaluation of the site and outfalls to assure that there are no non -storm water discharges other than those permitted by the State of North Carolina. The facility has also completed analytical assessments of the ourfalls to assure that storm water quality is not affected by industrial activities. Below is the signed certification statement that the storm water outfalls have been evaluated for non -storm water discharges as required in Part 11I, Standard Conditions, Section B, Paragraph 5. Certification Statement I certify that the storm water outfalls have been evaluated for the presence of non -storm water discharges. Based upon my inquiry of the person or person directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no leak, spill, or dumping of concentrated toxic organics into the storm water or onto areas which are exposed to rainfall or storm water runoff has occurred since filing the last discharge monitoring report. i further certify that this facility is implementing all the provisions of the Solvent Management Plan included in the Storm water Pollution Prevention Plan. I certify that the Annual Training Requirements have been met for the CY 2011 I certify that the Best Management Practices followed or conducted during the year are most effective. 1 certify no significant spills or leaks have occurred during the CY2013. I certify a review of the benchmark values of the analytical data has occurred after the Fall 2013 sample during CY2013. As a result of the sample results on Zinc, ASMO NC is now in a Tiered Two Level and has implemented countermeasures to reduce the amount of Zinc in their storm water. Signature Title Date EMS1-0123-105 Page: 5 4 Storm water Management Strategy ASMO North Carolina, Inc. has assessed its storm water management and implemented the following programs to minimize storm water pollution. The best management practices include activities to prevent industrial activities impacting storm water quality as well as practices.to improve quality of storm water leaving the property 4.1 Best Management of Storm water The site channels storm water directly from downspouts and parking areas through conduit to outfall locations. Outfall 1 has cement channels handling some flow to minimize erosion and riprap at its outfall point. Outfall 2 has riprap at its outfall point. 4.2 Best Management of Pollution Sources ASMO North Carolina, Inc. has an Environmental Management System that drives proper management of chemicals and waste and requires goals for reducing environmental impacts. This program also requires a corrective and preventive action system to document and resolve environmental issues including those related to storm water pollution. The Preventive Maintenance and Good Housekeeping Program provides a listing of those items that assist in reducing storm water contamination. Additionally the site follows the practices below to prevent pollution of storm water. 4.2.1 a) BMP Summary 11 The rationale behind the installation and selection of ANC's BMP's is a logical, methodical listing of best practices found during the course of the year by inspecting ASMO's site, by bench marking other ASMO sites, and by bench marking similar manufacturing companies: Number BMP's = Best Management Practices 1 Secondary Containment — For Press Stamping Oil 2 Annual Feasibility Stud 3 Loading and Unloading Chemicals Instructions 4 Storage of Used Chemical Containers under a Shelter 5 Storage of Non -Hazardous Waste -- including Used Oil under a Shelter 6 Moni(oring Cooling Water Usage — to prevent leakage directly to Beaver Creek 7 Handling of Drums Instructions S Storage of Drums Instructions 4 Vehicle Maintenance Instructions 10 SPPP & Hazardous Waste Contingency Plan 11 Employee Training 12 Facility Inspections — Including Qualitative Inspections 13 Storage of Used Equipment — Including Dies — Under a Shelter or Facility Shed 14 Use of Drain Blockers — During Unloading of Press Stamping Oil or Diesel Fuel 15 Reduction of Scrap Metal being exposed to Storm Water 16 Reduction of Sediment getting into Storm Water 17 Reduction of Rusting Metal Doors, Air Handlers, Fire Equipment Cabinets, Bollards, Tanks 4.2.1 b) Secondary Containment The only externally stored bulk chemical on the site is lubricating oil stored in a 5,000 gallon tank. The tank and its management is covered under the site SPCC plan reference in section 6. 4.2.2 Feasibility Study The site has effectively enclosed all chemical storage areas and potential sources for storm water pollution. An annual review of the technical and economic feasibility of changing methods of operations and 1 or storage practices to eliminate or reduce exposure of materials and processes to rainfall and run-on flows. Wherever practical, ASMO shall prevent exposure of all storage areas, material handling operations, and manufacturing operations. In areas where elimination is not possible, like the galvaiume roof runoff which contains zinc, this review shall document the feasibility of diverting the storm water run-on away from practical areas of potential contamination. EMSI-0123-105 Page: 6 4.2.3 Loading and Unloading All raw materials, intermediate materials, finished products, byproducts, and shipping materials are to be loaded and unloaded at the inside shipping and receiving bays except for waste containers or Mobil products or Press Oil from Fuchs or Fuel Oil for Diesel Pump. 4.2.3.1 All paint related materials (200 B KAI, 100 C, ACC No. 2 Blend Thinner, ACC Cleaning Solvent) are unloaded in the facility and are immediately moved to the Flammable Building. These materials are flammable and shall be stored inside of the flammable building. The drums shall be inspected for leaks before, during and after they are unloaded from the truck. All material shall be unloaded from the truck and immediately transported to the flammable building. The material shall not be left unattended in the main facility. The receiving associate will conduct the inspection for leaks. If any leaks are detected, then they will call security to notify an ERT associate to come and respond to a spill cleanup. The receiving associate can minimize any spills from containers by placing the leaking side or bottom or top of a drum turned up to prevent additional spillage, without risking their safety or health_ 4.2.3.2 All Class I and Class It Flammable materials which are received in quantities greater than or equal to 5 gallons shall be unloaded and immediately moved to the flammable building. 4.2.3.3 The hazardous and non -hazardous waste drums are loaded at the outside loading dock. The material shall be removed from the locked hazardous storage room and the shelter behind the recycle building, and placed under the shelter behind the recycle building. The drums shall be inspected for leaks by a facility associate before, during and after loading onto the truck. Any leaks will be promptly reported to an ERT associate during while the containers are being loaded onto the truck. Usually, one or two EHS Associates are assisting with the loading of the truck, and they are trained to respond to spills. 4.2.3.4 All lubricants (oil) and solvents (kerosene) that will be stored in the oil storage building should be unloaded and moved to the oil storage room in the recycle building. The drums shall be inspected for leaks before, during and after they are unloaded from the truck. All material shall be unloaded from the truck and immediately transported to the oil storage building. The material shall not be left unattended except while transporting it to the oil storage location. The receiving associate will conduct the inspection for leaks. If any leaks are detected, then they will call security to notify an ERT associate to come and respond to a spill cleanup. The receiving associate can minimize any spills from containers by placing the leaking side or bottom or top of a drum turned up to prevent additional spillage. 4.2.3.5 The empty chemical drums that are generated from any process shall be stored outside under the shelter and loaded onto the tracks at the outside loading dock. 4.2.3.6 The non -hazardous bulk material is stored in totes in the recycle materials building until the non- hazardous waste contractor arrives with a truck. The containers are placed on the cement pad in front or the side of the recycle building. The containers shall be inspected for leaks before, during and after loading onto the truck. The material shall not be left unattended, while it is outside of the building except while the material is being loaded onto the truck. (Note: Totes are either shipped off site or pumped out by a Vacuum Truck. If pumped out by a vacuum truck, the totes are staged under the shelter, till all totes are emptied. ) A EHS associate will conduct the inspection for leaks. If any leaks are detected, then they will call security to notify an ERT associate to come and respond to the spill. Usually, one or two EHS Associates are assisting with the loading of the truck, and they are trained to respond to spills. The EHS associate can minimize any spills from containers by placing the leaking side or bottom or top of a drum turned up to prevent additional spillage. FASI-0123-105 Page:7 4.2.3.7 The full used oil totes shall be stored in the Press or Shaft department and until ready to place in the shelter or in the recycle building non -hazardous used oil storage locations. The totes shall be inspected for leaks by each department associates, by either a press or shaft associate, before they are moved to the recycle building or shelter. If any leaks are detected, then they will call security to notify an ERT associate to come and respond to the spill. The full used oil totes shall not be moved if any leaks are detected. The empty totes shall be stored inside the building until each department such as press or shaft needs to pick up the empty totes. 4.2.3.8 The water used for the cooling tower on the south end of the facility will be checked on a daily basis, except during holiday weekends when the cooling tower is shut down. The water meter reading will be recorded on the Process Water Log Form. A facility associate will then subtract the reading from the reading recorded on the previous reading. The facility associate will plot the usage on the chart portion of the Process Water Forms. If an abnormal reading is indicated, by going significantly above the upper (red) process limit, the facility and environmental, health, & safety specialist will be notified. (Note: Going significantly over the process limit is defined as going plus +5 above the current process limit.) If the abnormal reading is due to a bad or defective conductivity probe, then the probe will be replaced. If the abnormal reading is due to an unknown cause, then it should be investigated, until a cause is found. The purpose for the daily checks of water usage for the cooling towers is for two reasons: 1) In case a pipe has ruptured underground, sending water with biocides to the local outside stream, thus in violation of storm water & non contact cooling water regulations, 2) In case extra water is being discharged to waste water pre-treatment, due to a possible defective conductivity probe or controls, thus causing a possible violation of Emergency Water Restrictions, if so being enforced at the time of the incident. (EF-072) 4.2.3.9 The grinding swarf hopper shall not be over filled in the shaft department, to minimize spillage during movement to the Recycle Building. At no point shall the shaft associate leave the hopper outside before dumping for any extended time_ If any spillage occurs, the liquid will be absorbed by the spill absorbent material available in the Recycle building. After absorbing any spilled grinding swarf liquid, then used absorbent will be placed in an Absorbent & Oil Waste Drum. 4.2.3.10 Unloading of Press Oil or Diesel Fuel, the Press or Facility associates will follow the instructions as outlined in the S.P.C.C_ (Spill Prevention Control & Countermeasure) Plan (EMSI-0123-187) . (Note: Section 7.0 TANK TRUCK OIL UNLOADING PROCEDURE). 4.2.4 Handling Instructions 4.2.4.1 All drums (empty or full) shall be handled with caution. The drums shall be placed on pallets, 4 drums per pallet. The pallet shall contain no more than four drums at a time. A forklift with the proper attachments may carry a single drum at a time. (Note: If single drum handling occurs with a fork lift, the driver of the lift MUST carry the drum as low to the ground as possible.) Pallet jacks may be used in place of a forklift in carrying a pallet of drums, or two drums without a pallet. At no time should a forklift or pallet jack be used to move more than one pallet of drums at a time. 4.2.5 Storage Instructions 4.2.5.1 All raw materials, intermediate materials, finished products, shipping materials and byproducts are stored inside of a building, except for the new pallets. The new pallets are stored outside in contact with storm water due to the low potential of contamination resulting from contact with this natural material. 4.2.5.2 All paint, thinner, solvents, grease drums, and related products shall be stored in the flammable building on heavy-duty pallets with no more than 4 drums to a pallet. The pallets will be single stacked (no pallets stacked on top of one another), except for grease drums, in the flammable building. EMSI-0123-105 Page: 8 4.25.3 All Class I and Class II Flammable materials in containers greater than or equal to 5 gallons shall be stored in the flammable storage building, or an approved flammable storage cabinet. 4.2.5.4 All dumpsters or waste containers shall remain covered or closed at all times except while placing material into the container. 4.2.5.5 All lubricants (oil) and solvents (kerosene) shall be stored in the oil storage building with no more than 4 dnuns to a pallet. 4.2.5.6 The empty drums that are generated from the process shall be stored outside under the shelter, stacked two to three pallets high segregated by the type of drum. (Note: Mobil drums are kept in their separate row near the rear of the shelter.) 4.2.5.7 The empty press or shaft totes shall be stored inside the facility until the supplier arrives to pick up the empty totes. 4.2.6 Vehicle Maintenance 4.2.6.1 All forklift and other vehicle maintenance shall be performed under the shelter behind the recycle materials building, inside the building, or at an offshe location. If any maintenance activity must be performed outside and"not under the afore mentioned shelter then a written request to perform the maintenance activities must be submitted to the Environmental Health and Safety department listing the activities being performed, the location, who will be performing the activities, a list of the potential contaminants with a copy of the material safety data sheets for the contaminants, or a laboratory analysis for the material, for approval before any activities can begin. All vehicle washing shall be performed at an off -site location. This practice cannot take place due to the possibility of storm water contamination. S Spill Prevention and Response Plan 5.1 Emergency Contact and Spill Response ASMO North Carolina, Inc. has implemented a Hazardous Waste Contingency Plan and Spill Response Plan for any emergency including the event of a spill. These plans are maintained separate from this plan. The emergency contacts for any emergency event are listed in Hazardous Waste Contingency Plan reference in Section 6, The Spill Response (ERTO team members are defined in EF-9991tem 9 12, 5.2 Employee Training All employees are provided awareness training related to hazardous materials. Spill Response Team members, Receiving or Shipping Associates who handle containers of liquid chemicals, Process Associates such as Press, Paint, Shaft, and Molding Associates, and those associates who have the potential to affect rain or storm water by handling or moving containers of liquid chemicals or liquid waste fluids such as Used Oil or Waste Paint & Thinner and other chemicals that have the potential to contaminate rain or storm water will be trained annually on spill response and cleanup and preventive maintenance activities. The annual training shall be documented by the signature of each employee trained. 5.3 Facility Inspections ASMO North Carolina, Inc. is required by the storm water permit to inspect the plant, outdoor areas, storage areas, and storm water outfalls at least twice per year, once in the fall (July. -Dec.) and once in the spring (Jan - June), with at least 64 days separating the inspection dates. The inspection does not need to occur during a representative storm event. Inspections of the facility and storm water systems shall occur as part of the Preventive Maintenance and Good Housekeeping Program. The facility inspections are different from and in addition to the storm water discharge characteristic monitoring (Qualitative Monitoring) at the out falls. The qualitative inspection will occur during a measurable storm water event (On a semi-annual schedule) and will be documented using the form provided in the general permit (EF-239). Any corrective actions or EMSI-0123-105 Page: 9 preventive maintenance will be documented using the corrective preventive action reporting system. ASMO North Carolina, Inc. is also required to complete analytical sampling as detailed in Section B of the storm water permit annually. The initial sampling event must coincide with the first qualitative inspection of the outfalls and must be completed during a representative storm event. 5.3.1 The sampler shall complete the following actions: 5.3.1.1 Document the rain event using Form 239 including the rain pH. 5.3.1.2 Attached the chain of custody to Form 239 and submit to the EHS Department. 5.3.1.3 Attach the completed qualitative Form 238 from the storm water permit. 5.3.2 The EHS Department shall complete the following actions: 5.3.2.1 Attach precipitation records from the Statesville airport hyp://www.w-undemround.com/Mstor-v/ai!port[KSV to Semi -Annual Stormwater Discharge Monitoring Report or EF-239 5.3.2.2 Attach analytical test results to Form 239.. 5.3.2.3 Submit the documentation for recordkeeping 5.3.2.4 Report sampling data to DENR per permit requirements. 5.4 Use of Spill Magnet Drain Blockers & Unloading Monitoring of Press Stamping Oil or Diesel Fuel. Purpose: Associates MUST follow and adhere to Spill Prevention, Control, and Countermeasures during unloading of oil, which will prevent large amounts of oil to get into storm drains. 5.5 Non- Storage of Used Equipment — Equipment that still contain Oil or Grease outside. All Used Equipment must be stored either behind Recycle Building, in the Flammable Building, or Shipped Off Site for Storage or To Scrap the equipment. Purpose: To Prevent Oii or Grease stored in equipment from getting into storm drain. To prevent rusting of steel, thus allowing zinc, copper, or Lead from getting into storm or rain water. 5.6 Reduction of Scrap Metal being exposed to Storm Water Any metal fixture, cabinet, bollard, etc, that can rust will be kept painted. If the item is found not be used or needed, then it will be removed and sent to the scrap metal recycling company. 5.7 Reduction of Sediment getting into Storm Water 11 Any drainage ditch, either lined with rip rap or concrete, must be maintained to reduce sediment that could get into the storm water. if drainage ditch condition deteriorates, then repairs must be implemented to reduce the chance of sediment getting into the storm water, as soon as it is economically feasible. 5.8 Reduction of Rusting Metal Doors, Air Handlers, Fire Equipment Cabinets, Bollards, Tanks 11 Any rusted door, air handler, fire equipment cabinets, bollards, or items like the bridges for piping going to wastewater treatment will be pressure washed, and them painted with primer and then the color paint needed for each item. The painting of the metal items such as described above will occur on a as needed basis. if painting is deemed not effective and the item is deemed in need of replacement, then this will be scheduled as soon as it is economically feasible. EMS1-0123-105 Page: 10 6.0 Benchmark Values for Analytical Monitoring The permittee shall compare monitoring results to the benchmark values in the following Table: Discharge Characteristics Benchmark Values H 6-9 standard units Total Suspended Solids SS 100 m Non -Polar Oil & Grease /TPH by EPA Method 1664 SGT-HEM 15 mg/ L Copper, Total Recoverable 0.007 m Lead, Total Recoverable 0.030 m Zinc, Total Recoverable 0.067 ro /L Total Toxic Organics 1 m /L Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and / or install stormwater Best Management Practices (BMPs) in a tiered program. See below the descriptions of Tier One, Tier Two, and Tier Three response actions. In the event DWQ releases the permittee from continued monthly monitoring under Tier Three, DWQ's release letter remains in effect through the subsequent reissuance of this permit, unless the letter provides for other conditions or duration_ EMSI-0123-105 Page: I 1 TIER ONE IF: The first valid sampling results are above a benchmark value, or outside the benchmark range, for any parameter at any outfalI, THEN: The permittee shall: 1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results, 2. Identify and evaluate causes of the benchmark value exceedance. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, and/ or to bring concentrations within the benchmark range- 4. Implement the selected actions within two months of the inspection. 5. Record each instance of a Tier One response in the SPPP. Include the date and value of the benchmark exceedance, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. TIER TWO IF: During the term of this permit, the first valid sampling results from two consecutive monitoring periods are above the benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall; THEN: The permittee shall: 1. Repeat al the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring for all parameters. Conduct monthly monitoring at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values or within benchmark range. 3. Submit a monthly monitoring report indicating "No Flow" if no discharge occurs during the sampling period. 4. Benchmark exceedances for a different parameter separately trigger a tiered response. 5. Maintain a record of the Tier Two response and monitoring results in the SPPP. TIER THREE During the term of this permit, if the first valid sampling results required for the permit monitoring periods exceed the benchmark value, or outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: • Require that the permittee revise, increase, or decrease monitoring frequency for some or all parameters; • Rescind coverage under the General Permit, and require that the permittee apply for an individual stormwater discharge permit • Require the permittee to install structural stormwater controls; • Require the permittee to implement stormwater control measures; + Require the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters; or + Require the permittee implement site modifications to qualify for the No Exposure Exclusion EMSI-0123-105 Page: 12 J Tier One — IW2013 — ANC A) Log of Sampling Data from Sample — Year 1, Period 2 Date of Exceedance Outfall # Parameter Limit Result 3/5/2013 1 Reliability) Zinc .067 m / L .18 m 3/5/2013 2 W Treat Zinc .067 m / L 19 rn 3/5/2013 ](Reliability) Copper .007 m .012 m 9/12/2013 1(Reliability) Zinc .067 m / L .215 m 9/12/2013 _j0yW Treat)_Zinc .067 m/ L .21 m B) Identify & Evaluation of Possible Causes of Benchmark Values Exceedance 11 Inspection Associate — Parameter Inspection Found & Selected Actions: Source Controls, Operational Date Actions Date that (s) Possible Causes Controls, or Physical Improvements Implemented Conducted Targeted (Actual or Estimated) Inspection 4/3/2013 Danny Zinc, Scrap Steel & Copper I. Write Work Order to Have Scrap Chute Fixed. 8/31/2013 (A) Yount Copper found on North Side 2. Request Press Associates to maintain good 5S in Concrete Pad Scrap Trailer Room 3. Clean up on a continual basis Scrap Metal & Copper deposited orspilled on North Concrete Pad 4/3/2013 Danny Zinc Rusting Steel Coil Dispose of Steel Coil Racks or Move Inside 6/30/2013 (A) Yount Racks stored outside 4/3/2013 Danny Zinc, Gordon's Open Scrap 1.Cover w/ Tarp & Keep Covered unless adding 4/12/2013 (A) Yount Copper Container w/ Scrap Scrap Metal — Gordon's Container OR Metal 2, Remove Gordon's Scra Metal Container from site. 4/3/2013 Danny Zinc, I.Rusting Metal Bridge, I.Have contractor paint Metal Bridge 8/31/2013 (A) on Yount Copper 2. Rusting Fire Hose 2. Buy Paint_ have waste water operator paint Fire 2,3 4. Cabinets. Hose cabinets (E) on 1. 3. Rusting Bollards 3. Buy paint, have waste water operator paint 4. Rusting 3 Exit Doors bollards. 4. Buy paint, have wastewater operator paint (3) New Outside Doors, that were replaced due to being rusted out. 7/31/2013 Danny TSS Stormwater ditch & Remove silt built up over the last 20 years, add riprap, 7/31 /2013 (A) Yount cement basin replace cement basins or pipes. 9/27/2013 Danny Zinc, Rusting Metal Tank Pressure Washed Tank, Primer coating applied. and 10/15/2013 Yount Copper Top Finish Coast applied 10/11/2013 Danny Zinc, Rusting 3 Small & 5 Pressure Washed Small & Large Air Handlers; Primer (10/25/2013 Yount Copper Large Air Handlers on coating applied, and Top Finish Coast applied Roof 10/17/2013 Danny Zinc, Grab Sample obtained Testing Roof runoff to determine if has presence of 1 1/1/2013 Yount Copper from Roof Drain Zinc. Discharge Pipe 10/1&2013 Danny Zinc Coating wearing off of Queried GL Willson Contractor on makeup of roof 11/l/2013 Yount Gav-alum Roof and roof coating. 3/27/2014 Danny Zinc Coating wearing off of Determine Cost & Feasibility for Centimark to apply Proposed Yount Gav-alum Roof coating on roof to reduce Zinc from entering storm water 3/27/2014 Danny Zinc Bio-Retention Pond Determine Cost and Feasibility for AMEC to Proposed Yount determine if a Bio-Retention Pond can be built on ANC's property to eliminate Zn being discharged in storm water_ 3/27/2014 Danny Zinc Gutters & Storm Drain Disconnect Gutters going to Main Storm Drain Proposed Yount Filters Underground Pipe. Any Large Storm Drains located near gutter discharge, install bio-Filter to filter out Zinc Metal EMSI-0123-105 Page; 13 Tier Two — 3/27/2014 — ANC 11 A} Log of Sampling Data from Sample — Year 2, Period 1, and Monthly Date of Exceedance Ontfall # Parameter Limit Result 10/17/2013 l Reliabili Zinc .067 m / L .28 m 10/17/20I3 2 W Treat Zinc .067 m/ L .42 mgIL 10/17/2013 5 West RooQ Zinc .067 m .60 m 11/27/2013 Sky (Rain) Zinc .067 m /L .026 m 1/02/2014 1 Reliabili Zinc .067 m /L .10 m 1/02/2014 2 WW Treace Zinc .067 m .08 m 1/02/2014 U stream Zinc .067 mgIL <.025 m 1/02/2014 Downstream Zinc .067 m .09 mg/IL 2/10/2014 1 Reliability) Zinc .067 m .17 m 2/10/2014 2 WW Treat Zinc .067 m L .165 m 2/10/2014 1(Reliability_Copper .0070 m .0075 m 3/03/2014 1(Reliability) Zinc .067 m .12 in /L 3/03/2014 2 WW Treat Zinc .067 m .13 m 3/03/2014 2 W Treat Copper .0070 m .011 m EM51-0123-105 Page: 14 7.0 Preventive Maintenance and Good Housekeeping Program LSchedule of Inspections — EHS will inspect or have the wastewater operator inspect the facility grounds at least once each month. Areas to be inspected are any equipment storage areas, material handling areas, loading and unloading areas, stormwater drainage grates and open ditches, used pallet storage area, trash compactor, filter press container, and facility areas that pose a potential for stormwater exposure. ?.Schedule of Housekeeping Activities — a) At least once a month or as often as needed, an associate will take a Magnetic Device mounted on a forklift across the material handling area to pick up scrap metal, where scrap metal may be carried out by a trailer or drop out of a hopper. B) Once a month, facilities will clean up or have cleaned up any trash that has fallen from the Waste Company's container, near the compactor. Date Areas that were Inspected All storm drains, 4/9/2013 ditches, trash compactor area, used pallets, receiving area, shipping area, recycling bldg.. area. 10/17/2013 Main Storm Ditch, (South) Receiving / Shipping Area Drains and (North) Storm Drains Observations or Results of Inspection I.Fire Cabinets is rusting 2. Outside pendant metal holder is rusting 3. Doors P 16 & P 17 are rusting 4. Bollards at trash compactor needs painting 5. Overhead bridge from main bldg.. is rusting 6. Scrap metal deposited on North Concrete Pad is rusting 7, Outfall 1 concrete and rock rip- rafishows signs of erosion 8.Outfall I galvanized pipe is rusting. (Postponed) 9. Trash fell out of compactor I0. Sediment, Chemicals, Oil from Associates cars and trucks Main Storm Ditch = No Flow from 2 Parking Lot Drain Pipes; Flow from Roof Drain Pipe, Re -constructed Erosion Control riprap still looks good. Parking Lot Pipe riprap, had small signs of erosion past the riprap. May need to be fixed. Item that Needs to be Removed, Painted, Fixed, etc 1.WW Operator painted Fire Cabinets . 2A. Outside pendant metal holder was removed from North Side of Bldg. 213) Outside Scrap Metal Container removed from property. 3. Doors P 16 & PI 7 & PI 8 were replaced & Painted 4.Painted Bollards at Compactor, Recycle Building, Near Gate, Near Shipping, near Receiving. Painted ladder at Oil Storage Tank. 5. Overhead bridge from main bldg-. to wastewater treatment was painted. 6. Purchased magnet to pick up scrap metal & clean up monthly. (Implemented) 7. Fixed rip-ratf; fix erosion, fix drainage pipe. 8. (Proposed) Outfall i Galvanized pipe possibly needs to be replaced 9. Conducting monthly cleanup around compactor 10. (Proposed) Install Storm Drain Filters and Catch Basins in or downstream from associates parking lot. Rusting 3 Small & 5 Large Air Handlers on Roof to be pressured washed, primer coat applied, and Top Finish Coat Applied. Roof Inspected Roof coating shows signs of fading inquiry submitted to GL Wilson contractor where condensate flows over roof on type of metal and coating on metal used on the roof, to determine if Zinc is present in either the metal or coating. EMSI-0123-105 Page: 15 8.0 Annual Update A) Updated list of significant spills or leaks of pollutants for the previous 3 years, or the notation that no spills have occurred. B) Written re -certification that the stormwater outfalls have been evaluated. C) Documented re-evaluation of the effectiveness of the on -site stormwater BMP's. D) A statement that annual training requirements were met in the year past. E) A review and comparison of sample analytical data to benchmark values (if applicable) over the past year, including a discussion about Tiered Response Status is included in the annual update. Use EF- 237 (Annual Summary Data Monitoring Report (DMR)) to document the summary. References: EMS Control No: Title: Records ER 105 Notice of Intent, Storm water General Permit, Certificate of Coverage, Change Request Forms ER 118 Facility Inspection and Reporting Forms Documents EMSP-411 Operational Control EMSP-412 Emergency Preparedness, Response and Safety EMSI-0123-030 Hazardous Waste: Proper Handling & Regulatory Requirements EMSI-0123-032 Outside Oil Tank SU ESD EMSI-0123-034 Accidental Spill Drain Plug System EMSI-0123-101 Environmental Management System (EMS) Responsibility EMSI-0123-104 Hazardous Waste Contingency Plan & Emergency Instructions EMSI-0123-122 Incident/Accident Reporting and Investigation EMSI-0123-177 Emergency Spill Equipment: Monthly Inspection EMSI-0123-179 Emergency Response Team Organization EMSI-0123-187 SPCC (Spill Prevention Control & Countermeasure Plan) EMSI-0123-193 Hazardous Waste Reduction and Management Plan EF-072 Process Water — Usage Log Forms and Chart EF-237 Representative Stormwater Event Data EF-238 Storm water Qualitative Monitoring Report EF-239 Storm water Discharge Monitoring Report EF-247 Annual Summary Data Monitoring Report (DMR) EF-999:ltem # 14 Emergency Evacuation Team Members EMSI-0123-105 Page: 16 Change Record Revision # Date Description 1 09/23/1997 New Document 2 06/29/1998 Added for ANC Only to the title. 3 09/03/2002 Corrected section 2.1, added section 2.3, and added form EF-072 (Process Water — Usage Log Form and Chart. 4 05/19/2004 Updated sections 2.1, 2.3, 2.4, 2.6, & 2.7 and assigned responsibilities for each section, as per DNV - NCN No.: 01/CEA (Dated: 21 May 2004). 5 02/08/2005 Added upper control limit on Process Water Form to indicate an abnormal reading, and to add instructions for facility associate, so they know when to contact .ENS, upon discovering the abnormal reading. 6 11/6/2007 Revised procedure to include all requirements of ASMOs Storm water Permit including the site plan, storm water management plan, and spill prevention and response plan. 7 01/12/2008 Revised site map with stream sources and impairments 8 01/07/2010 Changed dept. #'s & updated references. 9 06/30/2013 Updated Storm Water Permit with the New Requirements as outlined in the General Storm Water Permit that became effective December 4, 2012, and the data & results of actions resulting from being placed in Tier One from the 1st Stormwater Event on March 5, 2013. 10 12/20/2013 Updated status in Tier One Section, after receiving 2nd Half of CY2013 Stormwater Results. Changed from Tier One to Tier Two & Started Monthly Sampling. Updated Feasibility Section, Identify & Evaluation of Possible Causes of Benchmark Values Exceedance. Updated Preventive Maintenance and Good Housekeeping Program. Updated Tier One and Tier Two sections. Updated Annual Certification Statement. 11 3/27/2014 Updated 4.2.1a) BMP Summary, Updated section 5.7, Added section 5.8 — Reduction of Rusting Metal, Updated section 6.0 = Tier Two — 3/27/2014 — ANC, and Updated Section = Identify & Evaluation of Possible Causes of Benchmark Values Exceedance. FMSI-0123-105 Page: 17 Semi-annual_Stormwater Discharge Monitorina Report for North Carolina Division of Water Quality General Permit No. NCG030000 Date submitted 03/ 24 /2201,4 CERTIFICATE OF COVERAGE NO. NCG030537 SAMPLE COLLECTION YEAR _2014 FACILITY NAME ASMO NORTH CAROLINA, INC SAMPLE PERIOD ® Jan -June ❑ July -Dec COUNTY IREDELL or ® Monthly) February (month) PERSON COLLECTING SAMPLES Danny Yount DISCHARGING TO CLASS ❑ORW ❑HQW []Trout ❑PNA LABORATORY_ Statesville -Analytical- Lab_Cert, # 440 ❑Zero -flow ❑Water Supply ❑SA Comments on sample collection or analysis: ®Other Class C Part A: Stormwater Benchmarks and Monitoring Results PLEASE REMEMBER TO SIGN ON PAGES 2 AND/OR 3 -> ❑ No discharge this period:2 autiall NO. Date Sample Collected (rtto/.dd/Y.n] 24hour rainfall amoun3, Inches Total Suspended 5alids pH, Standard units Capper Lead Zinc Nan -Polar O&G/ TOtal petroleum 1{ydr�arF�ees Total Toxic Organtcs s (8enthm�ark __---�i lOQ mg/L or 50 mg%L 6r4 9T0� OIOQ7 mg/� OA3 mgjL OT067 mgjL 15�rts�L� 1 mg/L 1 02/10/2014 .07 < 2.78 7.50 5675 A060 ?r170 <5.0 Waived 2 02/10/2014 .07 7,67 7.24 .0055 .0059 M65 0.0 Waived 2 Monthly sampling (instead of semi-annual) must begin with the second consecutive benchmark exceedance for the same parameter at the same outfall. 2 For sampling periods with no discharge at any single outfall, you must still submit this discharge monitoring report with a checkmark here. 3The total precipitation must be recorded using data from an on -site rain gauge. Unattended sites may be eligible for a waiver of the rain gauge requirement. " See General Permit, Table 3 identifying the especially sensitive receiving water classifications where the more protective benchmark applies. s Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.11; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31), Permit Date: 11/1/2012-10/31/2017 SWU-245, last revised 10/25/2012 Page 1 of 3 Facilities that incorporate a solvent management plan into the Storm water Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities electing to employ the TTO monitoring waiver, the discharger shall sign the following certification statement: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the stormwater or areas which are exposed to rainfall or stormwater runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the all the provisions of the solvent management plan included in the 5tormwater Pollution Prevention Plan." Tim Rutten Name (Print name) Senior Manager Title (Print title) (Signature) 03/24/2014 (Date) Note: Results must be reported in numerical format. Do not report Below Detection Limit, BDL, <PQL, Non -detect, ND, or other similar non -numerical format. When results are below the applicable limits, they must be reported in the format. "<XX me/L", where XX is the numerical value of the detection limit, reporting limit, etc. in mg/L. Note: If you report a sample value in excess of the benchmark, you must implement Tier 1, Tier 2, or Tier 3 responses. See General Permit text. Part B: Vehicle Maintenance Area Monitoring Results: only for facilities averaging > 55 gal of new oil per month. ❑ No discharge this period?2 ` Outfall+Nod Date Sample �� Collected (ma/.dd/Yrj:<:�. 24-hour rainfall amount, Inches 3 Non -polar O&G/TPH by EPA' 1664{SGT-HEM) Total Suspended Solids , H Benchmarks = > M � . mg/L mg/L mg/L"` 5Q 6 0 MO SU Footnotes from Part A also apply to this Part B * See General Permit text, Table 5, identifying the especially sensitive receiving water classifications where the more protective benchmark applies. Permit Date: 11/1/2012-10/31/2017 SWU-245, last revised 10/25/2012 Page 2 of 3 Note: If you report a sample value in excess of the benchmark, you must implement Tier 1, Tier 2, or Tier 3 responses. See General Permit text. FOR PART A AND PART B MONITORING RESULTS: • A BENCHMARK EXCEEDANCE TRIGGERS TIER 1 REQUIREMENTS. SEE PERMIT PART 11 SECTION B. • 2 EXCEEDANCES IN A ROW FOR THE SAME PARAMETER AT THE SAME OUTFALL TRIGGER TIER 2 REQUIREMENTS. SEE PERMIT PART II SECTION B. • TIER 3: HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES FOR THE SAME PARAMETER AT ANY ONE OUTFALL? YES ❑ NO IF YES, HAVE YOU CONTACTED THE DWQ REGIONAL OFFICE? YES ❑ NO REGIONAL OFFICE CONTACT NAME: Samar Bou-Ghazale Mail an original and one copy of this DMR, including all "No Discharge" reports within 30 days of receipt of the lab results tor at end of monitoring period in the case of "No Discharge" reports) to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature of Permittee) Permit Date: 11/1/2012-10/31/2017 3 24 2014 (Date) SWU-245, last revised 10/25/2012 Page 3 of 3 Semi-annual Stormwater Discharge Monitoring_ Report for North Carolina Division of Water Quality General Permit No. NCG030000 Date submitted 03 25 12014 CERTIFICATE OF COVERAGE NO. NCG030537 FACILITY NAME ASMO NORTH CAROLINA, INC COUNTY IREDELL PERSON COLLECTING SAMPLES Danny Yount LABORATORY Statesville Analytical ____ Lab Cert. # 440 Comments on sample collection or analysis: Part A: Stormwater Benchmarks and Monitoring Results SAMPLE COLLECTION YEAR _2014 SAMPLE PERIOD ® Jan -June ❑ July -Dec or ® Monthly' March (month) DISCHARGING TO CLASS ❑ORW ❑HQW ❑Trout ❑PNA ❑Zero -flow ❑Water Supply ❑SA ®Other Class C PLEASE REMEMBER TO SIGN ON PAGES 2 AND/OR 3 4 ❑ No discharge this period' -s g . Outfall,No. A r Dace Sample 1 mo%�I,Yn1 �,, 24-hour rainfall Inc es3 fi a a.y`� ,:.•.ram Total Suspended Sollds rR-r ... ; pH, _Stanard unitsa�� Copper ..; k`,, Lead 6+ Zinc "Non Polar Q&G� �•.:,. , Total' etroleum HydrocarbonsaOrganics �, TotalToxirx st. k°8enchmarks===>" i#t: •. :.+:.�R1m.YFe: •;- - i00 mg/L`or 50-mg/L §,N,�Fui>: iveeWaLt�,,;r�.11tnl, a ;.af 0.067 mg%,� �, 15_mg/L o-<5.8 �1-mg/L 1 03/03/2014 .19 16 7.43 .006 <.0025 12- Waived 2 03/03/2014 .19 6.33 7.4 �017 <.0025 ,15 <6.2 Waived 1 Monthly sampling (instead of semi-annual) must begin with the second consecutive benchmark exceedance for the same parameter at the same outfall. 2 For sampling periods with no discharge at any single outfall, you must still submit this discharge monitoring report with a checkmark here. 3The total precipitation must be recorded using data from an on -site rain gauge. Unattended sites may be eligible for a waiver of the rain gauge requirement. 4 See General Permit, Table 3 identifying the especially sensitive receiving water classifications where the more protective benchmark applies. s Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.11; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31). Permit Date: 11/1/2012-10/31/2017 5WU-245, last revised 10/25/2012 Page 1 of 3 Facilities that incorporate a solvent management plan into the Stormwater Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities electing to employ the TTO monitoring waiver, the discharger shall sign the following certification statement: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the stormwater or areas which are exposed to rainfall or stormwater runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the all the provisions of the solvent management plan included in the Stormwater Pollution Prevention Plan." Tim Rutten Name (Print name) Senior Manager Title (Print title) (Signature) 03/25/2014 (Date) Note: Results must be reported in numerical format. Do not report Below Detection Limit, BDL, <PQL, Non -detect, ND, or other similar non -numerical format. When results are below the applicable limits, they must be reported in the format, "<XX ma/L", where XX is the numerical value of the detection limit, reporting limit, etc. in mg/L. Note: If you report a sample value in excess of the benchmark, you must implement Tier 1, Tier 2, or Tier 3 responses. See General Permit text. Part B: Vehicle Maintenance Area Monitoring Results: only for facilities averaging > 55 gal of new oil per month. ❑ No discharge this period?' * r')�'. l. '•`� dA ,c, ' Outfall f+loz a *'• !.e °Date Sample Collected)amount, �wr (mo%dd/yrj - N q3j ix.'. �v 24=hour rainfall a ;,inches Non -polar, O&G/TPH by EPA 1664 (SGT-HEM) i '�..2 Total Suspended£Sollds'x 1 7�S 5Y'x pH " Bend ks� 4' b J. f 15 m L 100.m L or50 m L* 6 0.9.0 5U Footnotes from Part A also apply to this Part B * See General Permit text, Table 5, identifying the especially sensitive receiving water classifications where the more protective benchmark applies. Permit Date: 11/1/2012-10/31/2017 SWU-245, last revised 10/25/2012 Page 2 of 3 Nate: If you report a sample value in excess of the benchmark, you must implement Tier 1, Tier 2, or Tier 3 responses. See General Permit text. FOR PART A AND PART 0 MONITORING RESULTS: • A BENCHMARK EXCEEDANCE TRIGGERS TIER 1 REQUIREMENTS. SEE PERMIT PART 11 SECTION B. • 2 EXCEEDANCES IN A ROW FOR THE SAME PARAMETER AT THE SAME OUTFALL TRIGGER TIER 2 REQUIREMENTS. SEE PERMIT PART II SECTION B. • TIER 3: HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES FOR THE SAME PARAMETER AT ANY ONE OUTFALL? YES ® NO ❑ IF YES, HAVE YOU CONTACTED THE DWQ REGIONAL OFFICE? YES ® NO ❑ REGIONAL OFFICE CONTACT NAME: Samar Bou-Ghazale Mail an original and one cony of this QW, including all "No Discharge" reports, within 30 days of receipt of the lab results for at end of monitoring period in the case of "No Discharge" reports) to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 3 25 2014 (Signature of Permittee) (Date) Permit Date: 11/1/2012-10/31/2017 SWLI-245, last revised 10/25/2012 Page 3 of 3 .-1 •.r r , 1 Ir ,s # 1 R� • J NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Governor David Clifton Asmo Co LTD 470 Crawford Rd Statesville, NC 28677 Dear Permittee: Director December 4, 2012 Dee Freeman Secretary Subject. NPDES Stormwater Permit Coverage Renewal ASMO North Carolina, Inc. COC Number NCG030537 Iredell County In response to your renewal application for continued coverage under stormwater General Permit NCGO30000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended)_ The following information is included with your permit package: • A new Certificate of Coverage (COC) • A copy of General Permit NCG030000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the permit to update your current SPPP to reflect all new permit requirements. The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable, report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this permit and do not count prior exceedances. The more significant changes in the General Permit since your last COC was issued are noted either in the Draft Permit Fact Sheet that accompanied the public notice (htt ortal.ncdenr.or web w ws su current - notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit http://portal.ncdenr.org/web/wo/ws/su/ni)dessw (click on 'General Permits' tab) to review that information for your specific General Permit carefully. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh. North Carolina 27604 Phone: 919 807-63001 FAX:119-807-6492 I n,emet: www.ncwaterqualilv.nry A- • yr; ;i3t Opportunity 1 Affirmatiw : zOon Employer NorthCarolina Xat- rallff David Clifton December 4, 2012 Page 2 of 2 Some of the changes include: Part II: • Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated to the most current language of our permits. Additional conditions for specific industry sectors have been added to the SPPP requirements in some cases. • Sections B, C. Failure to perform analytical Stormwater monitoring may result in the Division requiring that the permittee begin a monthly sampling scheme. • Sections 8, C: A lower TSS benchmark of 50 mg/I for HQW, ORW, PNA and Tr Waters applies to these more sensitive waters. • Sections B, C. The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other analytical monitoring requirements. • Sections B, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined in the "Definitions" section of the permit. • Sections B, C. The term "Representative Storm Event" has been replaced by "Measurable Storm Event." A measurable storm event is defined in the permit. • Section D: If the permittee fails to respond effectively to problems identified by qualitative monitoring, DWQ may require the permittee to perform corrective action. Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit, including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms Of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. Also note that existing permittees do not need to submit a renewal request prior to expiration unless directed by the Division. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package, please contact the Division's Stormwater Permitting Unit at (919) 807-6300. Sincerely,/ for Charles Wakild, P.E. cc: DWQ Central Files Stormwater Permitting Unit Files Mooresville Regional Office s• STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO, NCG0300oo CERTIFICATE OF COVERAGE No. NCG030537 STORMWATER NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-21S.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Asmo Co LTD is hereby authorized to discharge stormwater from a facility located at; ASMO North Carolina, Inc. 470 Crawford Rd Statesville Iredell County to receiving waters designated as Beaver Creek, a class C waterbody in the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III, and IV of General Permit No. NCG030000 as attached. This certificate of coverage shall become effective December 4, 2012, This Certificate of Coverage shall remain in effect for the duration of the General Permit Signed this 4thday of December, 2012. for Charles Wakild, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Change Subject: Contact Change From: jburke@asmo-na.com Date: Tue, 6 Nov 2007 12:33:23 -0500 To: sarah.young@ncmaii.net Sarah, Please change the facility and permit contact for: NCG 030537 ASMO NC Statesville NC John Burke same facility address Phone: 704-878-8526 Fax: 704-253-6542 Email: lburke@asmo-na.com Thanks, John Burke EHS Specialist ASMO NC 470 Crawford Road Statesville, NC 28625 Phone:704-878-8526 Nextel:151*20262*14 Fax: 704-253-6542 Email: -iburke@asmo-na.com 1 of 1 11/6/2007 12:35 PM OW A r�RQ�i Michael F. Fasley, Governor G. Ross Jr., jNorth Carolina Department of EnviiN Viand Natural'R�"esoni+rra: r Alan W. Klimek, P.E. Director Division of Water Quality t " December 5, 2004 DEC C. 9 2004 Mr. Danny Yount AMSO North Carolina, Inc. 470 Crawford Road Statesville, NC 28625 .; , ` low Subject: General Permit No. NCG030000 AMSO North Carolina, Inc. COC NCG030537 Iredell County Dear Mr. Yount: In accordance with your application for a discharge permit received on November 10, 2004, we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the Iegal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Bethany Georgoulias at telephone number (919) 733-5083 ext. 529. Sincerely, Alan W- Klimek, P.E. cc: Mooresville Regional Office Central Files Stbrmwater Permitting Unit Files No ` Carolina ;Vatura!!y North Carolina Division of Water Quality 1617 Mail service Center Raleigh. NC 27699-1617 Phone (919) 733-7015 Customer Service Internet h2o.enr.state.ne.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-977-623-6749 An Equal OpportunitylAffirrnalive Action Employer- 50% Racyded110% Post Consumer Paper ,Ic STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG030000 CERTIFICATE OF COVERAGE No. NCGO30537 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, AMSO North Carolina, Inc. is hereby authorized to discharge stormwater from a facility located at 470 Crawford Read Statesville, NC Iredell County to receiving waters designated as an Unnamed Tributary (UT) to Beaver Creek, a class C water in the Yadkin Pee - Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, III, IV, V, and VI of General Permit No. NCG030" as attached. This certificate of coverage shall become effective December 5, 2004. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 5, 2004. Alan W. Klimek, Director Division of Water Quality By Authority of the Environmental Management Commission 0 D eek i Latitude: 35*4957" Longitude: 8OP50'55" NCGO30537 Quad: Statesville East (D15SE) AMl54 North Carolina Stream Class: C Inc. Subbasin: 03-07-06 Receiving Stream: UT to Beaver Creek (Yadkin River Basin) C) n G t G Jl� Facility` Location :O-t�t:hT[ll>l� 1:24,000 �0F wAr� �O G r 5 o -c December 5, 2004 Mr. Danny Yount AMSO North Carolina, Inc. 470 Crawford Road Statesville, NC 28625 Michael F. Easley, Governor William G. Ross Jr.. Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Subject: General Permit No. NCG030000 AMSO North Carolina, Inc. COC NC6030537 Iredell County Dear Mr. Yount: In accordance with your application for a discharge permit received on November 10, 2004, we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-2I5.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Bethany Georgoulias at telephone number (919) 733-5083 ext_ 529. Sincerely, DWI§INAL SIGNF-D 8Y YV BENNETT Alan W. Klimek, P.E. cc: Mooresville Regional Office Central Files Stormwater Permitting Unit Files Northcarolina ,1Vatura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Intemet h2o.enr.state-mus 512 N_ Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1.877-623-6748 An Equal Opportun"rtylAf6rtnative Action Employer — 50% Rerycledlt0% Post consumer Paper .. STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG030000 CERTIFICATE OF COVERAGE No. NCGO30537 STORM -WATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, AMSO North Carolina, Inc. is hereby authorized to discharge stormwater from a facility located at 470 Crawford Road Statesville, NC Iredell County to receiving waters designated as an Unnamed Tributary (UT) to Beaver Creek, a class C water in the Yadkin Pee - Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,1I, III, IV, V, and VI of General Permit No. NCGO30000 as attached. This certificate of coverage shall become effective December 5, 2004. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 5, 2004. Alan W. Klimek, Director Division of Water Quality By Authority of the Environmental Management Commission 0 0 V 0 r Latitude: 35n49'57" Longitude: 80'50'55" NCG030537 Quad: Statesville East (D15SE) AINSO North Carolina Strewn Gass- C Inc. Subbasin: 03-07-06 Receiving Stream: UT to Beaver Creels (Yadkin River Basin) C C LN 0 Facility Location o�t/t MALE 1:24,000 r,