HomeMy WebLinkAboutNC0003425_Inspection_20210909DocuSign Envelope ID: D81DOA05A-7A�I-482A-8A06-8A5476502AC5
ROY COOPER
(..eetnr f
ELIZABETH S. BISER
4e.rir.r
S. DANIEL SMITH
01-L t n.
Jessica Bednarcik
Duke Energy Progress, LLC
526 S Church St. — Ec13k
Charlotte, NC 28201-1002
Subject:
Dear Ms. Bednarcik:
NORTH CA-<OLIP!
Environmental Quality
September 9, 2021
Compliance Evaluation Inspection
Duke Energy — Roxboro Steam Plant
NPDES Permit No. NCO003425
Person County
On August 18, 2021 Jason Robinson of the Raleigh Regional Office (RRO) conducted a compliance evaluation
inspection of the Duke Energy Roxboro Steam Plant. The assistance provided by Mr. Kevin Clayton (Operator
in Responsible Charge (ORC)), Ms. Amber Sarver (Chemistry & Process Safety Management Supervisor &
bORC) and Lori Tollie (Permitting and Compliance) was appreciated.
• The facility is located at 1700 Dunnaway Road in Semora, North Carolina.
• NPDES permit NC0003425 was modified and issued for the treatment facilities on August 1, 2021 and
expires on June 30, 2025.
• The facility has both Grade I Physical/Chemical Water Pollution Control Systems that treat industrial
wastewater (numerous Outfalls) and a Grade li Biological Water Pollution Control system with an as -
built and permitted flow of 0.025 MGD that treats domestic wastewater (Outfall 008).
• The permit authorizes the facility to discharge the treated wastewater through Outfalls 001, 003 and
006, with accompanying monitoring requirements and limits, to receiving waters designated as Hyco
Lake, a waterbody classified as WS-V and B waters within the Roanoke River Basin. The permit also
authorizes the discharge of numerous internal outfalls, with accompanying monitoring requirements
and limits.
Finding during the compliance inspection were as follows:
1. The operator's on -site log and supporting documentation was reviewed and found to be complete.
2. The Roxboro Stem Plant's on -site lab is field certified for and self -reports monitoring data for the
following parameters (Certification Number 5080): pH, Temperature and Turbidity. Meter calibration
logs were reviewed and found to be complete, buffers were within expiration dates, and refrigerator
temperature and log was within range. Samples are transported offsite to the Duke Analytical Lab
(certification number 248) to analyze additional parameters. A few parameters are sent to be
analyzed by a commercial lab.
3. Discharge Monitoring Reports for September 2020 and February 2021 were reviewed and compared
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DocuSign Envelope IO D81DOA05A-7AF1-482A-8A06-8A5476502AC5
to laboratory bench sheets. No discrepancies were noted. Lab results, chain of custody records, and
bench sheets were available for review and found to be complete.
4. All outfalls listed in the permit were observed during the inspection. No issues were found.
All domestic wastewater is treated by a package treatment plant with chorine disinfection (Internal
Outfall 008). The effluent from the package plant goes to the low volume wastewater treatment
system. No issues were found.
This facility was found to be compliant with NPDES permit conditions as a result of this inspection. If you have
any questions regarding the attached reports or any of the findings, please contact Jason Robinson at
Jason.t.robinson@ncdenr.gov).
Sincerely,
r
DocuSigned by:
VAI&)t SSa f, httwa
.82916E6AB321W
Vanessa Manuel, Assistant Regional Supervisor
Water Quality Regional Operations Section
Raleigh Regional Office
Division of Water Resources, NCDEQ
ATTACHMENTS
Compliance Inspection Report
Cc: DWR Laserfiche
Raleigh Regional Office w/attachment
Lori.Tollie@duke-energy.com
Kevin.Clayton@duke-energy.com
Amber.Sarver@duke-energy.com
Robert.Howard@duke-energy.com
DocuSign Envelope ID: 098EDE31-B6EA4323-A45F-0D1 E975F71 DF
United States Environmental Protection Agency
Farm Approved.
EPA Washington D C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e.. PCS)
Transaction Code NPDES yrlmolday Inspection Type Inspector Fac Type
I,u I 2 15 I 3 I NCO003425 1 11 121 21r08r1 a 1 17 18 I r I 19 I S I 201 I
21111111 11111111111 1111111 1 1 11111 1111111/1 1 � r6
Inspection Work Days Facility Self -Monitoring Evaluation Rating 81 QA Reserved----
72 LnI 73I74 71 1I I I 1 80
67 70LJ 71 L_j
Section 8: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW. also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
01:OOPM 21/08/18
21/08/01
Roxboro Steam Electric Power Plant
1700 Dunnaway Rd
Exit Time/Date
Permit Expiration Date
Semora NC 27343
04:OOPM 21/08/18
25/06/30
Name(s) of Onsite Representative(s)iTitles(s)1Phone and Fax Number(s)
Other Facility Data
X
Kevin Danny Clayton/ORC/336-330-20551
Name, Address of Responsible Official/Title/Phone and Fax Number
Lam 'COLT t 6 Contacted
Manager1336-597-61011
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit E Flow Measurement Operations & Maintenar 0 Records/Reports
Effluent/Receiving Wate E Laboratory
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Jason T Robinson---noeusignedby- DWRIRRO WO/919-79142001 9/8/2021
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8F93314C1EB1<A9
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
DocuSigned by:
f_DwR/wQRoS-RRo/919-791-4232 9/8/21721
Uau.�t-SSnI. ;C• i�laun.t��
�--82916E6AB32144=
tNA Norm ,SSbU-d (KeV 9-y4) vrevlous editions are obsolete.
Page#
DocuSign Envelope ID: 098EDE31-B6EA-4323-A45F-OD1E975F71DF
NPDES y0molday Inspection Type (Cont.)
31 NCO003425 I11 1 21l0&18 17 18 1C,
Section D. Summary of Finding/Comments f.Affach add'tional sheets of narrative and checklists as necessary)
On August 18, 2021 Jason Robinson of the Raleigh Regional Office (RRO) conducted a compliance
evaluation inspection of the Duke Energy Roxboro Steam Plant. The assistance provided by Mr.
Kevin Clayton (Operator in Responsible Charge (ORC)), Ms. Amber Sarver (Chemistry & Process
Safety Management Supervisor & bORC) and Lori Tollie (Permitting and Compliance) was
appreciated.
• The facility is located at 1700 Dunnaway Road In Semora, North Carolina.
• NPDES permit NC0003425 was modified and issued for the treatment facilities on August 1, 2021
and expires on June 30, 2025.
• The facility has both Grade I Physical/Chemical Water Pollution Control Systems that treat
industrial wastewater (numerous Outfalls) and a Grade II Biological Water Pollution Control system
with an as -built and permitted flow of 0.025 MGD that treats domestic wastewater (Outfall 008).
• The permit authorizes the facility to discharge the treated wastewater through Outfalls 001, 003
and 006, with accompanying monitoring requirements and limits, to receiving waters designated as
Hyco Lake, a waterbody classified as WS-V and B waters within the Roanoke River Basin. The permit
also authorizes the discharge of numerous internal outfalls, with accompanying monitoring
requirements and limits.
Finding during the compliance inspection were as follows.
1. The operator's on -site log and supporting documentation was reviewed and found to be
complete.
2. The Roxboro Stem Plant's on -site lab Is field certified for and self -reports monitoring data for the
following parameters (Certification Number 5080): pH, Temperature and Turbidity. Meter calibration
logs were reviewed and found to be complete, buffers were within expiration dates, and refrigerator
temperature and log was within range. Samples are transported offsite to the Duke Analytical Lab
(certification number 248) to analyze additional parameters. A few parameters are sent to be
analyzed by a commercial lab.
3. Discharge Monitoring Reports for September 2020 and February 2021 were reviewed and
compared to laboratory bench sheets. No discrepancies were noted. Lab results, chain of custody
records, and bench sheets were available for review and found to be complete.
4. All outfalls listed in the permit were observed during the inspection. No issues were found.
5. All domestic wastewater is treated by a package treatment plant with chorine disinfection (Internal
Outfall 008). The effluent from the package plant goes to the low volume wastewater treatment
system. No issues were found.
This facility was found to be compliant with NPDES permit conditions as a result of this inspection.
Page#
DocuSign Envelope ID 098ED= 31-B6EA-4323-A45F-OD1 E975F71 DF
Permit: NC0003425 Owner- Facility: Roxboro Steam Electric Power Plant
Inspection Date: 08118/2021 Inspection Type: Compliance Evaluation
Operations +& Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑
Does the facility analyze process control parameters for ex: MLSS, MCRT, Settleable M ❑ ❑ ❑
Solids, pH, DO, Sludge Judge and other that are applicable?
Comment:
Permit
Yes
No
NA
NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new
❑
❑
❑
application?
Is the facility as described in the permit?
❑
❑
❑
# Are there any special conditions for the permit?
❑
M
❑
❑
Is access to the plant site restricted to the general public?
0
❑
❑
❑
Is the inspector granted access to all areas for inspection?
0
❑
❑
❑
Comment:
Record Keel2ing
Yes
No
NA
NE
Are records kept and maintained as required by the permit?
■
❑
❑
❑
Is all required information readily available, complete and current?
0
❑
❑
❑
Are all records maintained for 3 years (lab. reg. required 5 years)?
0
❑
❑
❑
Are analytical results consistent with data reported on DMRs?
0
❑
❑
❑
Is the chain -of -custody complete?
0
❑
❑
❑
Dates, times and location of sampling
❑
Name of individual performing the sampling
❑
Results of analysis and calibration
❑
Dates of analysis
❑
Name of person performing analyses
❑
Transported COCs
❑
Are DMRs complete: do they include all permit parameters?
0
❑
❑
❑
Has the facility submitted its annual compliance report to users and DWQ?
■
❑
❑
❑
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified
0
❑
❑
❑
operator on each shift?
Is the ORC visitation log available and current?
■
❑
❑
❑
Is the ORC certified at grade equal to or higher than the facility classification?
M
❑
❑
❑
Is the backup operator certified at one grade less or greater than the facility
M
❑
❑
❑
classification?
Page# 3
DocuSign Envelope ID 098i=DE31-B6EA-4323-A45F-GD1E975F71DF
Permit: NCO003425
Inspection Date: 08118/2021
Owner -Facility: Roxboro Steam Electric Power Plant
Inspection Type: Compliance Evaluation
Record Keeping
Is a copy of the current NPDES permit available on site?
Facility has copy of previous year's Annual Report on file for review?
Comment:
Laboratory
Are field parameters performed by certified personnel or laboratory?
Are all other parameters(excluding field parameters) performed by a certified lab?
# Is the facility using a contract lab?
# Is proper temperature set for sample storage (kept at less than or equal to 6.0
degrees Celsius)?
Incubator (Fecal Coliform) set to 44.5 degrees Celsius+J- 0.2 degrees?
Incubator (BOD) set to 20 0 degrees Celsius +1- 1.0 degrees?
Comment:
Effluent Pipe
Is right of way to the outfall properly maintained?
Are the receiving water free of foam other than trace amounts and other debris?
If effluent (diffuser pipes are required) are they operating properly?
Comment:
Yes
No NA
NE
❑
❑
❑
■
❑
❑
❑
Yes No NA NE
■ ❑ ❑ ❑
■ Cl ❑ ❑
■ ❑ 1111
■ Cl ❑ ❑
❑ ❑ ■ ❑
❑ ❑ ■ ❑
Yes No
NA NE
■
❑
❑
❑
❑
❑
❑
■
❑
❑
❑
Page# 4