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NCG510384_Regional Office Historical File Pre 2018
Pat McCrory Governor ATA NCDENR North Carolina Department of Environment and Natural Resources May 22, 2015 Mr. Ryan D. Kerins TERRAquest Environmental Consultants 100 E Ruffin St Mebane, NC 27302 Dear Mr. Kerins: Donald R. van der Vaart Secretary RECEtvED/rvc t r WOROS t''MOORESVtLLE REGIONAL OFFICE Subject:Rescission of Certificate of Coverage NCG510384 Springs Road Gas House remediatinn site Catawba County Division staff has confirmed that the subject Certificate of Coverage (CoC) is no longer required. Therefore, in accordance with your request on behalf of the permittee (Quality ail Company), NPDES CoC NCG510384 is rescinded, effective immediately. If in the future your client wishes to discharge wastewater to the State's surface waters, it must first apply for and receive a new NPDES permit. If you have any questions concerning this matter, please contact Charles H. Weaver at (919) 807-6391 or via e-mail [charles.weaver@ncdenr.gov]. S. Jay Zimmerman Director Division of Water Resources cc: Mooresville Regional. Office / Marcia Allocco NPDES Unit Teresa Revis / Budget Bradley Snover / Quality Oil [P.O. Box 2736,, Winston-Salem, NC 277.02-2736] 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 807-6300 / FAX 919 807-6489 / Internet: www.ncwaterquality.org An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper ATA MbENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Donald van der Vaart Secretary May 13, 2015 Mr. Ernie Rhymer Quality Oil Company LLC P.O. Box 2736 Winston-Salem, North Carolina 27102-2736 Subject: Compliance Evaluation Inspection Springs Road Gas House NPDES Certificate of Coverage No. NCG510384 Catawba County Dear Mr. Rhymer: Enclosed please find a copy of the Compliance Evaluation inspection report for the inspection conducted at the subject facility on May 12, 2015, by Ms. Marcia Allocco of this office. I wish to thank Mr. Ryan Kerrins of Terraquest, PC for his assistance regarding the inspection. Mr. Kerrins noted that'a permit rescission request would be submitted to the Division for the system. As a result of the inspection and discussions with the Division of Waste Management Underground Storage Tank project manager our office supports rescission of your coverage under the general permit and has conveyed this information to our permitting staff in Raleigh. The inspection report should be self-explanatory; however, should you have any questions concerning the report, please do not hesitate to contact me at (704) 235-2204 or marcia.allocco@ncdenr.gov. Sincerely, Marcia Allocco, MS Environmental Senior Specialist Water Quality Regional Operations Division of Water Resources Enclosures: Inspection Report cc: Wastewater Branch, C. Weaver Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663.60401 Customer Service:1.877-623-6748 Internet: http:llportal.ncdenr.orglweblwq An Equal Opportunity 1 Affirmative Action Employer— 30% Recycledl10% Post Consumer paper I EPA United States Environmental Protection Agency Washington, D.C.204E0 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (Le., PCS) Transaction Code NPDES yrlma/day Inspection Type Inspector Fac Type 1 E 2 [ j 3 I NCG510384 111 121 15/05/12 117 18 Lci 19 1 G I 2011 211 11Him mil lilllllll1i r6 Inspection Work Days 67j1.o Facility Self -Monitoring Evaluation Rating 70 B1 QA Reserved 71 I„ I 72 1 rI 1 731 I I74 751_ 1 I { 1 { 1 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Springs Road Gas House 3360 Springs Rd NE Hickory NC 26601 Entry Time/Date 10:50AM 15/05/12 Permit Effective Date 11/10/19 Exit Time/Date 11:05AM 15/05/12 Permit Expiration Date 16/09/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) 111 Name, Address of Responsible Official/Title/Phone and Fax Number Bradley Snover,PO Box 2736 Winston Salem NC 27102273611336-772-344113367219520 Contacted No Other Facility Data Section C: Areas Evaluated During Inspection (Check only those areas evaluated) 1111 Permit • Flow Measurement • Operations & Maintenance Records/Reports III Self -Monitoring Program El Facility Site Review III Effluent/Receiving Waters El Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of lnspector(s) ' Agency/Office/Phone and Fax Numbers Marcia Allocco MRO WQ11704-663-1599 Ext.2204/ Date ff S1(1(� Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# 1 NPDES NCG510384 2 yrfma/day 15/45/12 Inspectaar Type 18 �rl Section Q Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page# 2 I Permit: NCG510384 Owner - Facility: Springs Road Gas House Inspection Date: 05/12/2015 Inspection Type: Compliance Evaluation Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Yes No NA NE ❑ ❑ � ❑ • ❑ ❑ ❑ ❑ • ❑ ❑ ▪ ❑ ❑ ❑ • ❑ ❑ ❑ Comment: The general permit was reissued on October 19, 2011, and expires on September 30, 2016. The permittee has maintained permit coverage since June 13, 1997. The groundwater remediation system has never been inspected. All permit fees have been received by the Division. Operations & Maintenance Is the plant generally clean with acceptable housekeeping? Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? Yes No NA NE • ❑ ❑ ❑ ❑ ❑ • ❑ Comment: The system has been shut down since 2011 and there is currently no power 'or phone service to the system. Per MRO-UST staff (B. Newton) the system is in the natural attenuation/monitor phase so they are okay with rescission of the permit since permit coverage can be regained should further treatment be needed. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑Ill Is flow meter calibrated annually? 0 0 0 • Is the flow meter operational? 0 0 0 � (If units are separated) Does the chart recorder match the flow meter? ❑ 0 ❑ II Comment: There has been no flow through system since 2011. A flow meter was installed on the system and would need to be inspected/evaluated if system was restarted. Laboratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? Yes No NA NE ❑ ❑ ❑ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • ❑ ❑ ❑ II Comment: There has been no recent sampling since the system has been shut down since 2011. Page# 3 Permit: NCG510384 Owner - Facility: Springs Road Gas House Inspection Date: 05/12/2015 inspection Type: Compliance Evaluation Laboratory Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Yes No NA NE Yes No NA NE III El El IIII ED Ill El Comment: Discharge of treated groundwater was directed to the stormwater inlet grate along Springs Road: there was no discharge during site visit. Page# 4 ENVIRONMENTAL d' NFSULTAN`N', P.C. April 29, 2015 Mr. Charles H. Weaver, Jr. Division of Water Resources Water Quality Permitting Section - NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Permit Rescission Request (NCG510000) Springs Road Gas House Certificate of Coverage (NCG510384) NCDWM-UST Incident No.: 12328 Terraquest Project No.: 01694 Dear Mr. Weaver: R FCF'YVFt31ICDCVidiV'r1 MAY 1 vvOROS MOORESVCt. E,mr: REGIONAL OFFICE On behalf of Quality oil Company, LLC, Terraquest Environmental Consultants, P.C. hereby requests rescission of the NPDES permit for the Springs Road Gas House in Hickory, NC. The Certificate of Coverage (NCG510384) under the general groundwater remediation permit (NCG510000) previously allowed the discharge of groundwater following its treatment by an onsite remediation system. That system performed well and the former petroleum release incident is now in a period of monitored natural attenuation. Since the pump and treat system is inactive and discharge is no longer occurring, the permit is no longer needed. Please call me at (919) 563-9091 with any questions you may have. Thank you. Sincerely, TERRAQUEST ENVIRONMENTAL CONSULTANTS, P.C. Ryan Q. Kerins Project Manager cc: Bradley Snover —Quality Oil Company, LLC Post Office Box 2736 Winston-Salem, NC 27102-2736 Brad Newton —Division of Waste Management -UST 610 East Center Ave., Suite 301, Mooresville, NC 28115 Marcia Allocco -- Division of Water Resources 610 East Center Ave., Suite 301, Mooresville, NC 28115 100 E, Ruffin Street • Mebane, North Carolina 27302 Telephone (919) 563-9091 • Facsimile (919) 563-9095 www.terraquestpc,com Allocco, Marcia From: Ryan Kerins <rdkerins@terraquestpc.com> Sent: Tuesday, April 28, 2015 4:49 PM To: Allocco, Marcia Cc: Newton, Brad Subject: RE: Permit Rescission for NCG510384 - Springs Road Gas House Thanks Marcia? I'll try and get a letter out tomorrow. -Ryan From: Allocco, Marcia[mailto:marcia.allocco@ncdenr.gov] Sent: Tuesday, April 28, 2015 4:44 PM To: rdkerins@terraquestpc.com Subject: Permit Rescission for NCG510384 - Springs Road Gas House Ryan, It was a pleasure chatting with you today regarding the groundwater remediation system for the Quality Oil Company. As I noted you can ask for rescission of the Certificate of Coverage (NCG510384) under the general groundwater remediation permit (NCG510000) by writing a letter to the permitting group. Your letter should ask for rescission and give the details why the permit coverage is no longer needed (system shutdown, no power, in natural attenuation period, etc.). Here is the contact information for your letter: Division of Water Resources Water Quality Permitting Section - NPDES 1617 Mail Service Center . Raleigh, NC 27699-1617 I'll try to get by there before your letter gets to Raleigh so staff in the central office can issue the rescission letter quickly. If you have any questions please do not hesitate to give me a call. Regards, Marcia Allocco Division of Water Resources Marcia Allocco, MS — Senior Environmental Specialist NC Dept. of Environment & Natural Resources (NCDENR) Division of Water Resources - Water Quality Regional Operations 610 East Center Ave., Suite 301, Mooresville, NC 28115 Phone: (704) 235-2204 Fax: (704) 663-6040 marcia.allocco(ancdenr.gov www.ncwaterquality.orq 1 Please note that effective Oct. 15, 2013, the MR0 copy fee is are no longer free. 0.05/page. This applies to all copies; the first 25 pages E-mail correspondence to and from this address may be subject to the North C disclosed to third parties unless the content is exempt by statute or other regula Public Records Law and may be 2 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue, Governor Coleen H. Sullins, Director October 19, 2011 Mr. Ernie Rhymer Quality Oil Company LLC P.O. Box 2736 Winston-Salem, NC 27102-2736 Dee Freeman, Secretary Subject: NPDES General Permit NCG510000 Certificate of Coverage (CoC) NCG510384 Springs Road Gas House Catawba County Dear Permittee: The Division received your request for renewal of NCG510384 on February 28, 2011. The revised General Permit was signed on September 20t,h, 2011 and took effect October 1, 2011. This renewed CoC is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North. Carolina and the US Environmental Protection agency dated October 15, 2007 [or as subsequently amended]. A copy of the NCG510000 is enclosed, as well. as an updated Technical Bulletin. The Technical Bulletin summarizes the changes from the previous version of NCG510000. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this CoC shall be final and binding. The CoC is not transferable except after notice to the Division, You must notify the Division if you sell or otherwise transfer ownership of the permitted facility. The Division may require modification or reissuance of the CoC. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below, Once discharge from your facility has ceased, this CoC may be rescinded. This permit does not affect the legal requirements to obtain other permits which may he required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local government. If you have any questions concerning this permit, please contact Charles H. Weaver at the telephone number or e-mail address listed below. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Internet: www,ncwaterquality.org Phone: 919-807-6391 / FAX 919 807-6495 charles.weaver@ncdenr,gov N©nrthCar©iina Naturally An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG510000 CERTIFICATE OF COVERAGE NCG510384 TO DISCHARGE PETROLEUM CONTAMINATED GROUNDWATER AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Quality Oil Company LLC is hereby authorized to operate a groundwater remediation system for petroleum -contaminated groundwater or similar waste streams that will discharge treated wastewater from the Springs Road Gas House 3360 Springs Rd NE Hickory Catawba County to receiving,waters designated as an unnamed tributary to Snow Creek, a class C stream in subbasin 03.-08-32 of the Catawba River Basin. All discharges shall be in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit NCG510000 as attached. This Certificate of Coverage shall take effect on October 19, 2011. This Certificate of Coverage shall expire on September 30, 2016. Signed this day, October 19, 2011 for Cole - . Sullins, Director Di sion of Water Quality By Authority of the Environmental Management Commission Danny Stroud. Quality Oil Company LLC P.Q. Box 2736 Winston-Salem, NC Dear Permitt 271©2-2736 1Gchat.l F. Easley Governor William m G. Ross, Jr-, Secretan< North Carolina Department ciflEnvironment and Natural Resources September 29, 2006 ubject: General Permit NCG510000 Certificate of Coverage NCG51O Springs Road Gas House Catawba County Alan lei,''. Klim sign o The Division received your request for renewal of the subject Certificate of Coverage (CoC) on March 6, 2006. The revised General Permit was signed on September 20th, 2006 and takes effect, October 1, 2006. Accordingly, we are forwarding the attached CoC to discharge under NCG510000. This CoC is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994. A copy of the renewed General Permit is enclosed, as well as an updated Technical Bulletin. The Technical Bulletin summarizes the changes from the previous version of NCG510000. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this Certificate of Coverage shall be final and binding. The CoC is not transferable except after notice to the Division. You must notify the Division if you sell or otherwise transfer ownership of the permitted facility. The Division may require modification or reissua.nce of the CoC. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below. Once discharge from your facility has ceased, this permit may be rescinded, This permit does not affect the legal requirements to obtain other permits which niay be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal. or Local government. If you have any questions concerning this permit, please contact Charles Weaver at the telephone number or e-mail address listed below. cc: Central Files Mooresville Regianatl 0 NPDES file fa ater Protection Sincerely,. W. Klimek 1617 Mail Service Center„ Raleigh, North Carolina 27699-'1617 919'733-5083, extension 511 (lax) 919 78S-071 9 An Equal Opportunity Affirmative Acton Employer e-mail: charies.weaver@ncmail,net STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG510000 CERTIFICATE OF COVERAGE NCG510384 TO DISCHARGE PETROLEUM CONTAMINATED GROUNDWATER AND SIMILAR WASTEWATERS UNDER THE NATIONAL POL UTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Quality Oil Company LLC is hereby authorized to operate a groundwater remediation system for petroleum -contaminated groundwater or similar waste streams that will discharge treated wastewater from the Springs Road Gas House Catawba County to receiving waters designated as an unnamed tributary to Snow Creek, a class C stream in subbasin 30832 of the Catawba River Basin. All discharges shall be in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit NCG510000 as attached, This certificate of coverage shall become effective October 1, 2006. This Certificate of Coverage shall rernain in effect for the duration of the General Permit, Signed this day, September 29, 2006. fir Alan W. Klimek, P.E, .Director Division of Water Quality By Authority of the Environmental. Management Commission NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr , Secretary Alan W, Klimek, P.E., Director February 10, 2006 Danny Stroud Quality Oil Company, L'LC 1540 Silas Creek Parkway Winston-Salem, NC Subject: NPDES Permit NCG510000 renewal Certificate of Coverage (CoC) NCG510384 Springs Road Gas House Catawba County Dear Perimttee: The facility listed above is covered under NPDES permit NCG510000 for discharge of reinediated, groundwater. NCG510000 expires on September 30, 2006. Federal (40 C.YR 122,4I) and North Carolina (15A NCAC 2H O'105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal request, you may disregard this notice. To satisfy this requirem..ent, the Division must receive your renewal request postmarked no later than April 3,,2006., Failure to request renewal by this date may result in a civil assessment of at least $500.00. Larger penalties may be assessed depending upon the delinquency of the request. If any discharge from the remediation system will occur after September 30, 2006, your Coe must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143- 215.1; unpernitted. discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If you have halted remediation activity due to lack of trust fund money, but your site ranking from the Aquifer Protection Section requires future remediation & discharge, your CoC must be renewed. If all discharge has ceased at your facility and you wish to rescind. this CoC [or if you have other questions], contact me at the telephone number or e-mail address listed below. cc: Central Files Mooresville Regional O ce, SurfaceWater Protection NPDES File Sincere y, Charles H. Weaver, Jr. NPDES Unit 1617 Mail Service Center, Raleigh, North Ca rcnt na 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 733-5083, extension 511 / FAX 919 733-07191 charles.weaver©ncmaii.net FEB NorthCarolina 7a'l�li[ra/Il„� An Equal Opportunity/Affirmative Action Employer - 50%© Recycled/10%o Post Consumer Paper IPV- State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 13, 1997 Mr. Danny Stroud Quality Oil Company, L.L.C. 1540 Silas Creek Parkway P.O. Box 2736 Winston-Salem, NC 27102-2736 AVA N.C. D i'T. OF ENVTRq ` .L T , i 1t,T d, E7 NATC11.1L ''"S JUNi_14',; 111i1S11111 Subject: Permit Issuance/Authorization to Construct Permit No. NCG510384 Springs Road Gas House Catawba County Dear Mr. Stroud: In accordance with your application for discharge permit received on March 21, 1997 by the Division, we are forwarding herewith the subject Certificate of Coverage to discharge under the subject state - NPDES general permit for petroleum contaminated groundwater remediation systems and one set of final approved plans and specifications. Authorization is hereby granted for the construction and operation of a groundwater remediation system consisting of an oil/water separator, a low profile air stripper, dual particulate filtration and carbon adsorption with discharge of 0.004 MGD of treated wastewater into an unnamed tributary to Snow Creek, a Class C water in the Catawba River Basin. This Certificate of Coverage is issued pursuant to the requirements of North Carolina General Statute 143- 215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983 and as subsequently amended. Based on the source of your contamination, specifically unleaded gasoline, effluent page A. (1) applies to your facility and lists required effluent limitations and monitoring frequencies. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application and letter requesting coverage under an individual permit. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage in case of change of ownership or control of this discharge. The Authorization to Construct is issued in accordance with Part III, Paragraph 2,of NPDES Permit No. NCG510000, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NCG510000. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Permit No. NCG510384 Pen -nit Issuance/Authorization to Construct Springs Road Gas House June 13, 1997 Page 2 In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number (704) 663-1699, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, the Certificate of Coverage, this Authorization to Construct and the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. A copy of the approved plans and specifications shall be rnaintained on file by the Perm ittee for the life of the facility. Failure to abide by the requirements contained in this Authorization to Construct may subject the Perrnittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mary Cabe at telephone number (919) 733-5083, extension 518. Sincerely., Original Signed By Pavid A. Goodrich A. Preston Howard, Jr., P. E. Attachment cc: Central Files Mooresville Ritidkatern o„:7Quahty *Spo Facility Assessment Unit Permits and Engineering Unit. Mr. Glenn Thesing, P.E. (with attachment) Turner Environmental Consultants, P.C. 110 West Main Street, Suite A Cairboro, NC 27510 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG5I0000 CERTIFICATE OF COVERAGE NO. NCG510384 TO DISCHARGE PETROLEUM CONTAMINATED GROUNDWATER AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other Iawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Quality Oil Company, L.L.C. is hereby authorized to construct and operate or continue operation of a groundwater treatment system consisting of an oil/water separator, dual filters, a low profile air stripping system and carbon filtration for petroleum contaminated groundwater or similar waste streams with the discharge of treated wastewater from a facility located at Springs Road Gas House 3360 Springs Road NE Hickory Catawba County to receiving waters designated as an unnamed tributary to Snow Creek in the Catawba River Basin in accordance with the effluent Iimitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG510000 as attached. This certificate of coverage shall become effective June 13, 1997. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day June 13, 1997. Original Signed By David A. Goodrich A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission ROAD CLASSIFICATION PRIMARY HIGHWAY HARD SURFACE LIGHT -DUTY ROAD, HARD OR IMPROVED SURFACE SECONDARY HIGHWAY HARD SURFACE =MI= UNIMPROVED ROAD = _ = Latitude;,35°45'36" Longitude; 81 °16'15" Map # D135'E Sub -basin 030832 Stream Class C Discharge Class 66 Receiving Stream UT to Snow Creek Permit exp. 9/30/01 Qw o.004 MGD S.rw El. NAS.INGTGN. D.C--,913 176 477090m E. 0 SCALE 1:24 000 0 1 MILE .4 7000 FEET 1 0 1 KILOMETER CONTOUR INTERVAL 20 FEET Springs Road Gas House Groundwater Remediation NCG510384 Catawba County (I) SOC PRIORITY PROJECT: Yes No X To: Permits and Engineering Unit Water Quality Section Attention: Mary L. Cabe Date: April 14, 1997 NPDES STAFF REPORT AND RECOMMENDATION County: Catawba Permit No. NCG510384 MRO No: 97-019 PART I - GENERAL INFORMATION 1. Facility and Address: Springs Road Gas House Groundwater Remediation Facility Quality Oil Company, L.L.C. 1540 Silas Creek Parkway Winston-Salem, NC 27102-2736 2. Date of Investigation: 04-14-97 3. Report Prepared By: G. T. Chen 4. Persons Contacted and Telephone Number: Mr. Glenn Thesing, P.E., Turner Environmental Consultants, (919) 932-1590. 5. Directions to Site: The Springs Road Gas House of Quality Oil Company, L.L.C. is located in the southern quarter of the intersection of Section House Road and Springs Road in the northeast section of Hickory just inside the City Limits. 6. Discharge Point(s). List for all discharge points: �.. Latitude: 35° 45' 36" Longitude: 81° 16' 15" Attach a U.s.G.S. map extract and indicate treatment facility site and discharge point on map. USGS Quad No.: D 13 SE USGS Quad Name: Bethlehem, NC 7. Site size and expansion are consistent with application? Yes. 8. Topography (relationship to flood plain included): Sloping west and southwest at the rate of 3 - 5%. The site is not in a flood plain. 9. 'Location of nearest dwelling: Approximately 100 feet. 20 10. Receiving stream or affected surface waters: UT to Snow Creek a. Classification: C b. River Basin and Subbasin No.: Catawba and 03-08-32 c. Describe receiving stream features and pertinent downstream uses: The proposed discharge is to a storm drain under Springs Road in the City of Hickory. The storm drain enters an unnamed tributary to Snow Creek. Downstream users are not known. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 0.004 MGD (Ultimate Design Capacity) b. What is the current permitted capacity of the wastewater treatment facility? N/A. Proposed facility. c. Actual treatment capacity of the current facility (current design capacity)? N/A. Proposed facility. d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: N/A. Proposed facility. e. Please provide a description of existing or substantially constructed wastewater treatment facilities: N/A. Proposed facility. f. Please provide a description of proposed wastewater treatment facilities: The proposed groundwater remediation facility will consist of five (5) recovery wells, an oil/water separator, a low profile cascading multi -tray air stripper, two tertiary treatment systems in parallel (each consisting of a particulate filte,and two activated carbon filters in series), and a flow meter. g• Possible toxic impacts to surface waters: Discharges of this nature have been found to exhibit toxicity. h. Pretreatment Program (POTWs only): N/A. 2. Residuals handling and utilization/disposal scheme: No solids disposal scheme is available at this time. The applicant needs to submit a solids waste management plan to DWQ for approval, if solids generation is expected. NPDES Permit Staff Report Version 10/92 Page 2 a. If residuals are being land applied, please specify DWQ Permit No.: N/A. Residuals Contractor: N/A. Telephone No.: N/A. b. Residuals Stabilization: PSRP: N/A. RFRP: N/A. Other: N/A. c. Landfill: N/A. d. Other disposal/utilization scheme (specify): N/A. 3. Treatment plant classification (attach completed rating sheet): Class I, see attached rating sheet. 4. SIC Code(s): 5541 Wastewater Code(s): Primary: 66 Secondary: Main Treatment Unit Code: 56000 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? N/A. 2. Special monitoring or limitations (including toxicity) requests: A toxicity limit may be necessary as similar discharges have been known to be toxic. 3. Important SOC, JOC or Compliance Schedule dates: (please indicate) N/A. 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non -discharge options available. Please provide regional perspective for each option evaluated. Spray Irrigation: Insufficient land area available for a spray irrigation system. Connection to Regional Sewer System: No area -wide system available in proximity to the project site at this time. Subsurface: Infiltration galleries or injection wells are not suitable because of the presence of free product and the need NPDES Permit Staff Report Version 10/92 Page 3 Otherhydro-dynamic Disposal Options: Not evaluated. 5. Air Quality and/or Groundwater concerns or hazardous materials utilized at this facility that may impact water quality, air quality or groundwater? There are no known air quality, or hazardous materials concerns. The proposed facility is to treat groundwater that has been contaminated with unleaded gasoline. Impact on the environment is expected to be minimal. 6. Other Special Items: None. PART IV - EVALUATION AND RECOMMENDATIONS Quality Oil Company, Ltd. requests an NPDES General Permit for the discharge of treated groundwater from a proposed groundwater remediation facility. The groundwater has been contaminated with unleaded gasoline due to the leakage of three (3) underground storage tanks. Recovered groundwater will be treated via a proposed remediation facility prior to discharging to a storm drain which enters an unnamed tributary to Snow Creek. Pending final review by the SERG, it is recommended that an NPDES General Permit (with a toxic limit and/or monitoring) be issued to the applicant as requested. Signature f Report Preparer Water Quality Re ional Supervisor S/' Date NPDES Permit Staff Report Version 10/92 Page 4 7-1 /00 i[th h • 'HICKORY) I472 4755 NI NE \LE 1:24 000 0 Stephen; Scf, '73 17 30" I'74 3000 0 4000 5000 6000 7000 FEET 1 1 KILOMETER INTERVAL 20 FEET MEAN SEA LEVEL IATIONAL MAP ACCURACY STANDARDS :AL SURVEY, WASHINGTON, D. C. 20242 MAPS AND SYMBOLS IS AVAILABLE ON REQUEST MILE I'75 URhJ7 o,•/ &pipiy/ LzC y,92' S JV C J SI D3e4 CQ7<4ms Oz/i) N C. j • OUAORANGLE LOCATION 1\ ;.., \ , \ Primary highway, hard surface.,..._.._ • INTERIORJGEOlOG,C•L SURVEY. WASNI GTON. '76 477000m.E. ROAD CLASSIFICATION Light -duty road, hard or improved surface Secondary highway, hard surface _ _..... 0 Interstate Route z tn 3958 3957DOOm N. 35° 45' 81° 15' Unimproved road__ U. S. Route n State Route BETHLEHEM, N. C. N3545—W8115/7.5 1970 AMS 4755 IV SE —SERIES V842 M RD D 1.3SE G SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS nab Nam of Facility: use (%/ ci, stAlicy Owner or Contact Person: one y Sfi��� udi Mailing Address: /S9'D S• /As rY.ea r , iPzi County fk 4zul* Telephone: ( /o) 7Z2- 344l Present Classification: AI/A- NOW Facility.Existing Facility_ NPDES Per. No. NC& 5 e93 S 1 f Nondisc. Per. No.WO Health Dapt.Per No.---. Rated by: 6' 7' _ Telephone: € 4 3 — l! 99 Date: It l/I--97 Reviewed by: Health Dept. Telephone: Regional Office Telephone: Central Office Telephone: ORC: Grade: Telephone: Spray Irrigation , Land Application II III IV Total Points: Check Classification(s): Subsurface Wastewater Classification: (Circle One) � NC Z7/oz-2_7yz 14.PLA r IPPC CESSP5 ANb maxis) CakrrFi 1 FtallaMENT VM1a.1 ARE AN NTFf-AAL PART OF rstt]LF1:11AL PAQDLET %Y 4*OF WPM il RE C llStbEAm WASTE TRF_ATMENrT FOR 1 E PUFtPCSE OF dJ5SPF1GTI N. ALSO SEPTIC TANK S1 MMS TAW AFE) (VAAVnY NfTRFrATOON LIES ARF EXEMPT FFCM_L` ASSIPCATCMI SLOSU ACE CLABSIFCAMP4 (check all alas that apply) 1. septic tanks 2._..palnp tanks a____ or P daskng sysare$ 4 sand taxers 5rssse trepllyderospter t_oihealer sapardors INJIMAICIP treatment and disposal: i._Prsss rs stbsurfaw treatment and disposal: in addition to the be rated tieing the point rating system and will require on operator with an appropriate dual certification. SPRAY Ffis3ATION CUS9FCATION (check se untie Mai apply) 1.,lprslirnimary treatment (definition no. 32 ) =.----Ogroens i._septic tonics 4..--p ai tw i,..,�ptafnps . s._eand �1•rs T��grsaae traplfrderosptor s. _oi/weler warders e. dtsirdection l40,..,�drsmhiCal echlition for nl4rieralagno control 11 �rpraK lion d wastewater above classifications, pretreatment of wastewater In excess of these cem1ivlents shall LAND At Lt Land apaPtpdGiT ICN (Applies orgy to permit Wider) Land' on d bio.olids, residuals reminded sots on a designated eta. 1. WASTEWATER TFEAT1r@+R marry C.ASFIGTICH The following systems shall be ass n.d a Gas t adsiit'i:atiom mils. the flow Is d a silpraiioant *orally or the tednclofy is amtasualh c ompies. fa require mnsidsrdion by the Commission on a Oese-bposes basis: (Check Systems oAp�propprdits) 1,,�OLhraler S.parasar Systems consisting only d physical separation, pumps arel tanks, dos emeritus. pumpa.sand Tiers. esien =.�Mf sptic TarttJSa id Fadcorals**only septic Dad direct ' dhsinf.dlon, necessary � twas,ns^t for i...�Lspoon Flagons cornball. only d preliminary treetmsrrt. lagoons. Props' algae or nutrient oor+Lrof, and direct d cla rQa; 1 . V t/ soap RecycleSymons; Sya; I�rovtdwsen RacoannedEatiorh Systems wadding anti of shEtwater seQarfars, P+mPe, alr-dripping. saabci adaalpdon, didniacdon ationrs rah dthcfharps to Waco wrsrs 7- �tKatsr Plant sludge handGn4 and back -wash wider Irsalrnarrt: • 8`_,6satood peooessinQ corhsESIng d s roars hQ end dtspcsal. i_ slrssr t.mty disd,arginQ system. ern the exception d Aerobic Treatment Units, sat be desired r penTattad after July 1. 1403 or t upon Inspectkn by ftie Di+rtaion. f Is found Mel Me system le not being adequately operated Of nhalntaired. Such systems rfl be notred d the desslfication or note slricaGon by the Commission. in sating. State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director April 1, 1997 Mr. Danny Stroud uality Oil Company, L.L.C. 1540 Silas Creek Parkway P.O. Box 2736 Winston-Salem, NC 27102-2736 APR Subject: NPDES Permit Application Permit No, NCG510384 Springs Road Gas House Catawba County Dear Mr, Stroud: The Division acknowledges receipt of your Notice of Intent for coverage under General Permit NCG510000, sealed plans and supporting materials, in triplicate, and two checks (# 3592 for $400 and #3593 for $150) received on March 21, 1997. Please send additional information on the following items: • Discharge alternatives - please indicate where the nearest POTW is located, how much development is in the area, and more information on the non -discharge infiltration option. 1 am sending a guidance document for non -discharge options to your consultant. • The removal efficiency for the treatment system was modeled using 4 gprn and 80 cfm. through the STAT 15 air stripper, although the application requests up to 4000 gpd (2.8 gpm.) and the maximum air flow to the stripper is stated as 60 cfm in the manufacturers specifications; please specify which flow rates the system will be run at. • The calculations for carbon usage were determined using 98.8% efficiency (8,500 ppb effluent concentration), but the STAT 15 has an efficiency of 93.5%, after 4 trays (18,000 ppb effluent conc.) and 4 gpm. Please remodel at 3 gpm, and show how the carbon usage rate of 2.25 lbs per 1000 gallons was determined. The monthly carbon usage rate is based on 1.5 gpm throughput, please remodel this at 3.0 gprn. This would indicate a carbon usage rate of 600 lbs per month, One month of carbon on -site is a preferred design parameter for ground water remediation systems. Also, are the carbon tanks in series or parallel? P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5063 FAX 919-733-9719 An Equal opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper NPDES Permit Application Permit No. NCG510384 Springs Road Gas House April 1, 1997 Be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor for this project prior to final action by the Division. I am by copy of this letter, requesting that our regional office prepare a staff report containing recommendations regarding this discharge. This application has been assigned to me for review. If you have any questions, I can be contacted at (919) 733-5083, ext. 518. Sincerely, 7 Mary L. Cabe NPDES Group cc: Mooresville Regional Office/Water Quality Section (writh attachments) Permits & Engineering Unit Mr. Glenn Thesing, P.E. (with attachment) Turner Environmental Consultants, P.C. 110 West Main Street, Suite A Carrboro, NC 27510 North Carolina Dept. of Environment, Health, and Natural Resources Division of Environmental Management, P.O. Sex 2g535, Raleigh, NC 27626-0535 NA7TION;,L POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT DISCHARGE SHORT FORM C-G To be filed by persons engagedin groundwater remediation projects. Do not attempt to complete this form before readin (Please print or type) APDUCATICN c DEM USE ONLY nying instructi n 1. Name, address, location, and telephone number of facility producing discharge A. Name Springs Road Cis House B. Mailing address 1. Street address I `)/40 t-;-i 1 (•,, rrp,,,k; r1.7,7r,y 2, City W-in5ron-Smlern 3, State NC 4, ZIP 271,Q2-2736 C. Location: 1. Street 3360 Springs Roaci :TE 2, City 14 cicory 3.State NC 4. County Catawba. D. Telephone No. (7011-).- 256-9515 E. Nature or business Ret1 Gascline Saies 2. Facility contact A. Name Danny Stroud B. Title Vice President......of Ober ions Telephone No, 010 72.2. Vil 3, The application is for Ei a new permit, Operm it renewal, E3 permit modification. SIC (ir known), If application is for renewal or modification, please indicate permit number: NCOO, 4. Product(s) recove crasoI inc [Diesel fuel, leaded or unleadedunleaced rueL solvents, etc.) This application must also include the following: er free .ase gasoline A) A report of alternatives to surface water discharge as outlined by N.C. Permit and Engineering Unit's 'Guidance for Evaluation of Wastewater Disposal Alternatives," (Required by 15A NCAC 2H ,0105 (c B) An engineering proposal detailing the remediation project. [Required by 15A NCAC 2H .0105 (c)]. C) A listing of any chemicals found in detectable amounts with the maximum observed concentration reported. The summary of analytical results containing this maximum value should also be submitted (i.e. the listing, not the graphical scan). The most recent sample must be no older than one year previous to the date of this application. For fuel remediation projects, volatile organic compounds should be scanned along with any suspected fuel additives. The following compounds should be included: benzene*, toluene*, 'ethylbenzene*, xylene*, lead methyl tert-butylether (r1TBE), ditoromoethane (EDE), 1,2-diOloroethane, isopropyl ether, naphthalene, phenol. * An EPA approved method capable of detection levels to 1pob should be used to detect these compounds For solvents or unidentified products, an EPA Method 624/625 analysis should be provided, with the 10 largest peaks, not identif i,ed as one of the targeted compounds and not present in the procedural blank, identifieq and approximately quantitated. [As per the same guidance stipulated on NCDEM's `Annual Pollutant Analysis Monitoring (APAM) Requirement - Reporting Form A," Revised June 1990]. If metals or pesticides are suspected to be present, these should be analyzed to the same detection level as presented in the NC APAM. D) The removal efficiency of each compound detected for the proposed project should be provided, if known. 5. Name of receiving water Snow Creek - See map Attach a USGS topographical map with all discharge points clearly marked. 6. Is potential discharge directly to the receiving water? If not, state.oecifically the discharge point. No. Surface drainage onveyance to Snow Creek Mark clearly the pathway to the potential receiving water on the site map. [This includes tracing the pathway of the storm sewer to its discharge point, if a storm sewer Is the only viable means of discharge.] 7. Amount of treated groundwater to be discharged in gallons per operating day: Up to 4.000 B. Describe the duration and frequency of the discharge (continuous, intermittent, seasonal) including the months of discharge, number of days per week of discharge, volume treated (monthly average flow in gallons per day)_ Cnntintions at variable flow rates. 0 . '.■_ ■ ..,,. maintenance. 1 certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. PR Danny Stroud. DName of PrT onSi� .r' , SIGNA T U Applicant Vice President of Operations Title 3 Iq Date Application Signed North Carolina General Statute 143-215.6 (b) (2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprison- ment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) INGS ROAD GAS HOUSE I 9NO T IJ Prepared INCIDENT No, 2328 Quality Oil Company, Ltd. P.O. Box 2736 Winston-Safern, North Carolina27102-2736 December 1996 TEC Project too. 01694 T1 tilt""'" L • DIVISION OF ENVIRONMENTAL MANAGEMENT Certification for the Submittal of a Corrective Action Plan Under 15A NCAC 2L .0106(k) • Responsible Party: Ouality Oil Company, Ltd. Address. Post Office Box 2736 City: Winston-Salem State: RC Zip Code• 27102-2736 Site Name• Springs Road Gas House Address• 3360 Springs Road'NE City: Hickory County; Catawba Zip Code. 28601 Groundwater Section Incident Number: 1292E • Michael J. Brown , a Professional Engineer/GL'censed Geologi(circle one) forfian or company of employment), do hereby certify that the information indicated below is enclosed as part of the required Corrective Action Plan (CAP) and that to the best of my knowledge the data, site assessments, engineering plans and other associated materials are correct and accurate. (Each item must be Initialed by hand by the certifying.licensed professional). 1 A listing of the names and addresses of those individuals required to be notified to meet the notification requirements of 15A NCAC 2L .0114(b) are enclosed. Copies of letters and certified mail receipts are also enclosed. A copy of the newspaper notice and the title of the newspaper(s) where it was published must be included, if applicable. 2 A Professional Engineer or Licensed Geologist has prepared, reviewed, and certified all applicable parts of the CAP in accordance with !2� 15A NCAC 2L .0103(e). • - ; 3 m✓ A site assessment is attached or on file at the appropriate Regional Office which provides the information required by 15A NCAC 2L .0106(g). A description of the proposed corrective action and supporting justification is enclosed. 5..-b Specific plans and engineering details for the restoration of groundwater quali- ty are enclosed and propose the use of the best available technology. A list- ing of contaminants detected in groundwater in excess of standards pre- scribed in 15A NCAC 2L .0202 and the proposed cleanup goal for each cont- ';aminant is also enclosed. 6 A schedule for the implementation and operation of the GAP is enclosed. 7 11 S6 A monitoring plan is enclosed which has the capacity to evaluate the effective- ness of the remedial activity and the movement of the contaminant plume and which meets the requirements of 15A NCAC 2L .0110. 8 Yi'? o The activity which resulted in the contamination incident is not permitted by the State as defined in 15A NCAC 2L .0106(e). (OVER) GW-100(k) Rev. 7/95 In addition, the undersigned also bertifies that to the best of my knowledge and professional judgement and in accordance with the requirements of 15A NCAC 2L .0106(k), the following determinations have been made and are documented in the CAP: 9 V4 all sources of contamination and free product have been removed or controlled in accordance with 15A NCAC 2L .0106(f) and (k). (See guidance document). 10 / 6 the time and direction of contaminant travel can be predicted with reasonable certainty. 11 }M g the contaminants have not and will not migrate onto adjacent properties, or adjacent properties are served by public water supplies which cannot be influ- enced by contaminants migrating off -site, or adjacent landowners have con- sented in writing to a request allowing the contaminant upon their property. 12 �c3 the standards specified in 15A NCAC 2L .0202 will be met within one year time of travel upgradient from any receptor. This determination is based on the travel time and natural attenuation capacity of the aquifer and the contam- inant, or on a physical barrier to groundwater migration that currently exists or will be installed. 13. i4 6 groundwater discharge of the contaminant plume to surface waters will not result in a violation of 15A NCAC 2B .0200. , 14 all necessary access agreements needed to monitor groundwater quality and contaminant plume migration have been or can be obtained. 15 ' the area of the contaminant plume has not been identified by a state or local government groundwater use planning process for resource development. (Please Affix Seal and Signature) NOTE: Any modifications made to this form may result in the return of your submittal. ■ GW-100(k) Rev. 7/95 REPORT CERTIFICATION TURNER ENVIRONMENTAL CONSULTANTS, P.C. This document was prepared by Turner Environmental Consultants, P.C. under the responsible charge of geologists and/or engineers licensed by their respective boards in the State of North Carolina. The seals and signatures affixed below certify that each respective professional has. prepared and/or reviewed all relevant materials including figures within this report and that, to the best of their knowledge, the analyses, interpretations, and/or designs are appropriate and accurate. Glenn Thesing, E.I.T., MSE Project Engineer O JJ7J+ — 4 �� i + iy. e p ii 4 1 Michael J. Brown, P.G., REP Senior Project Manager • • • ti JoS. Haselow, P.E., Ph.D. Supervising Engineer • TABLE OF CONTENTS 1.0INTRODUCTION 1 2.0 SUMMARY OF SITE ASSESSMENT RESULTS 7 2.1 Geology and Aquifer Characteristics 7 2.1.1 Topography and Stratigraphy 7 2.1.2 Subsurface Hydrology 8 2.1.3 Aquifer Characteristics 9 2.2 Assessment of Free Product 10 2.3 Soil Analyses and Impacts 10 2.4 Groundwater Analyses 11 3.0 INITIAL ABATEMENT MEASURES 12 3.1 UST Closure 12 3.2 Free Product Recovery 12 4.0 EXPOSURE ASSESSMENT AND CAP OBJECTIVES 13 4.1 Physical and Chemical Characteristics of Contaminants 13 4.2 Regional Land Use 13 4.3 Site and Regional Water Supply 13 4.3.1 Public Water Supply 13 4.3.2 Private Water Wells 14 4.4 Potential Human Exposure Pathways 14 4.5 Potential Effects of Residual Contamination 15 4.6 Goals and Target Cleanup Concentrations 15 4.6.1 Critical Receptor and Exposure Scenario 15 4.6.2 Conceptual Model and Choice of Software 16 4.6.3 Model Parameters and History Matching 17 4.6.4 Future Projections 17 4.6.5 TCC Results and Site Closure 17 5.0 REMEDIATION ALTERNATIVES 19 5.1 Available Remediation Options 19 5.2 Evaluation of Remediation Alternatives 20 5.2.1 Free Product and Groundwater 20 5.2.2 Contaminated Soil 20 5.2.3 Discharge of Treated Groundwater 21 6.0 PROPOSED CORRECTIVE ACTION 23 6.1 Overview 23 6.2 Checklist of Regulatory Requirements 24 6.3 Free Product and Groundwater Recovery 25 6.4 Soil Vapor Extraction System 30 6.5 Air Sparging System 32 6.6 Treatment System Appurtenances 32 6.6.1 Concrete Pad 32 6.6.2 Equipment Compound 33 6.6.3 Trenching and Conduits 34 6.7 System Controls and Safety Functions 35 6.7.1 Groundwater Recovery System Functions 35 6.7.2 SVE System Functions 36 6.7.3 Main System Control Panel 36 6.8 Proposed Maintenance Program 37 6.8.1 System Inspections 37 6.8.2 Preventative Maintenance 37 6.9 Proposed Monitoring Program 38 6.9.1 Monitoring Well Network 38 6.9.2 Monitoring Schedule and Parameters 39 6.9.2.1 Groundwater and Soil Monitoring 39 6.9.2.2 Remediation System and Discharge Monitoring 40 6.10 Termination of Remedial Actions 40 6.11 Estimated Implementation Costs 41 7.0 PERMITS AND NOTIFICATIONS REQUIRED 43 8.0 LIMITATIONS . 45 REFERENCES TABLES: 1: Groundwater Elevation Data 2: Summary of Groundwater Analytical Results 3: Physical and Chemical Properties of Selected Compounds 4: Potable Well Information 5: Summary of Exposure Pathways and Possibility of Occurrence 6: Soil Remediation Options 7: Groundwater Remediation Options 8: Summary of Recovery Well Dimensions FIGURES: 1: Site Location Map 2: Site Plan With Utilities 3: Surrounding Properties Map 4: Interpretive Geologic Cross -Section 5: Potentlometric Surface Map (7/31/96) 6: Estimated Free Product Extent 7: Estimated Extent of Soil Contamination 8: BTEX and MTBE Analytical Results Map 9: Site Vicinity and Receptor Survey Map 10: Remediation System Layout 11: Groundwater Remediation System Schematic 12: SVE Remediation System Schematic 13: Recovery Well Detail 14: Pipe and Hose Schedule 15: Typical Conduit Trench Detail APPENDICES: A: Aquifer Pumping Test Results B: Telephone Conversation Logs C: Groundwater Receptor Assessment and Modeling D: SVE Pilot Test Report E: Recovery Well Capture Zone Modeling F: Equipment Information and Manufacturers' Specifications G: Carbon Usage Estimate H: SVE Blower Selection I: Preliminary Cost Estimates J: Example Notification Letter K: NPDES Notice of Intent Form 1.0 INTRODUCTION This Corrective Action Plan (CAP) has been prepared by Turner Environmental Consultants, P.C. (TEC) on behalf of Quality Oil Company, Ltd. (Quality) of Winston-Salem, North Carolina. The CAP proposes a strategy for the reduction of gasoline constituents in soil and groundwater at the Springs Road Gas House located in Hickory, North Carolina (Figure 1). An underground storage tank (UST) system, which was operated at the facility by Quality, released an unknown quantity of unleaded gasoline into the soil and groundwater. Groundwaters at the site are class GA under the North Carolina Division of Water Quality's (NCDWQ's) classification system and are subject to standards mandated under Title 15A NCAC 2L .0202(g). These will be referred to as "2L standards." On April 26, 1994, TEC supervised the permanent closure and removal of three (3) gasoline USTs. The USTs were replaced with new USTs as part of a planned facility upgrade and remodeling. A site plan is shown in Figure 2. Note that the former UST system is shown in this figure. During the UST closure, petroleum impacted soil was discovered. The NCDWQ was notified of the release and corrective action was initiated by Quality. These actions included the closure of the former USTs and the excavation and disposal of approximately 39 tons of contaminated soil. Subsequent site assessment activities documented the presence of petroleum impacted groundwater and free product or light non -aqueous phase liquid (LNAPL). The LNAPL area is believed to be centered around monitoring well MW3. Up to 2.85 feet of product has been detected in monitoring well MW3 to date. Surrounding the LNAPL area, petroleum impacted groundwater with concentrations exceeding the 2L standards has also been identified. Detectecn ounds include benzene, toluene, ethylbenzene, xylenes (BTEX , and methyl teat butyl etlae (r�€)- Section 2.0 provides more details on the results of the site assessment. 1 The property is currently owned by Quality and operated as a retail petroleum dispensing station. None of the components of the former UST system are currently in place. Previous permits issued to Quality for this facility consist of monitoring well installation permits. Permit numbers are shown on Well Construction Records included in the previously submitted CSA. The NCDWQ - Mooresville Regional Office (MRO) issued a Notice of Regulatory Requirements (NORR) to Quality on June 27, 1994. Key assessment activities, corrective actions, correspondence, and report submittals to date include the following items, which are listed in chronological order: • April 26, 1994 - Quality closed the UST system at the site. The UST system consisted of one 12,000 gallon, one 8,000 gallon, and one 6,000 gallon gasoline UST. Approximately 39 tons of petroleum contaminated soil was excavated and disposed of offsite. ► May 24, 1994 - TEC submited the UST Closure, Site Check, and Initial Abatement Report. ► June 27, 1994 - The NCDWQ issued Quality a NORR. The NORR directed Quality to comply with the release response and corrective action requirements of Title 15A NCAC 2N. ► July 5, 1994 - TEC submited the Initial Site Characterization Report. The report summarized the site assessment activities in order to comply with regulations under Title 15A NCAC 2N .0704. Analytical results from soil samples collected from test pits and soil borings revealed that petroleum impacted soil was in contact with groundwater. 2 • August 10, 1994 - TEC supervised the installation of four Type 11 groundwater monitoring wells (MW1 - MW4). These wells were installed to delineate groundwater impact for the development of a Comprehensive Site Assessment (CSA). LNAPL was detected in monitoring well MW3 during installation. Product recovery efforts were initiated on August 24, 1996. ► November 1, 1994 - TEC submited a letter to the NCDWQ requesting additional time to complete the CSA. • November 10, 1994 - TEC supervised the installation of two Type 11 wells (MW5 and MW7) and one Type III well (MW6). • December 2, 1994 - The NCDWQ issued Quality a Notice of Violation (NOV) in response to the November 1, 1994 letter. The NOV was directed at the detection of LNAPL and specified that free product recovery efforts should continue and Quality should submit quarterly free product recovery reports. ► December 8, 1994 - TEC supervised the installation of one Type 11 groundwater monitoring well (MW8). • January 1995 - TEC submitted the first Free Product Recovery Report for the facility. The report detailed recovery efforts since the installation of a passive skimming system in monitoring well MW3 on August 24, 1994. As of January 18, 1994, approximately 32.5 gallons of LNAPL had been recovered. ► April 1995 - TEC submitted the Comprehensive Site Assessment Report to the NCDWQ. 3 • May 1995 - TEC submitted the second Free Product Recovery Report for the facility. As of May 16, 1995, approximately 48 gallons of LNAPL had been recovered from monitoring well MW3. ► September 1995 - TEC submitted the third Free Product Recovery Report for the facility. As of September 8, 1995, approximately 60.25 gallons of free product had been recovered from monitoring well MW3. • January 11, 1996 - The NCDWQ issued Quality a NOV siting an incomplete CSA. Deficiencies in the CSA were primarily related to a surrounding potable well survey which did not show potable wells within a 1,500' radius of the site. The NCDWQ also requested the installation of a monitoring well in the vicinity of the septic field to determine if the field could be acting as a preferential pathway for the migration of contaminants. ► January 31, 1996 - TEC supervised the installation of two Type II groundwater monitoring wells (MW9 - MW10). Monitoring well MW9 was installed at the request of the NCDWQ, and MW10 was installed to provide better plume definition in the upgradient direction. ► February 1996 - TEC submitted the fourth Free Product Recovery Report for the facility. As of December 29, 1995, approximately 76.55 gallons of free product had been recovered from monitoring well MW3. • March 6, 1996 - TEC personnel conducted a more comprehensive receptor survey. The primary goal of the receptor survey was to locate any potable wells, surface water bodies, or other potentially sensitive receptors within 1,500 feet downgradient of the contamination. Eighteen (18) potable wells were identified within the immediate vicinity of the site. 4 • April 3-4, 1996 - TEC performed a 24-hour groundwater pumping test at the site. The purpose of the test was to determine aquifer parameters for the design of a groundwater treatment system. • April 1996 - TEC submitted a CSA Addendum. The CSA Addendum detailed the installation and sampling of two additional groundwater monitoring wells and results of the receptor survey. • May 1996 - TEC submitted the fifth Free Product Recovery Report for the facility. As of April 24, 1996, approximately 83.55 gallons of free product had been recovered from monitoring well MW3. This report also presented revised casing elevation data from the groundwater monitoring wells. The wells were resurveyed because an error in the previous survey was suspected. • July 18, 1996 - The NCDWQ issued a site priority ranking to Quality. The site priority ranking was brought about to address the continued solvency of the Leaking Petroleum Underground Storage Tank Cleanup Funds. The site was ranked "B" indicating high priority status. ► July 1996 - TEC submitted the sixth Free Product Recovery Report for the facility. As of July 31, 1996, approximately 90.25 gallons of free product had been recovered from monitoring well MW3. • August 7, 1996 - TEC personnel conducted a soil vapor extraction (SVE) test at the site. The purpose of the test was to determine the suitability of SVE. ► August 8, 1996 - The NCDWQ issued Quality a NORR indicating that the CSA Addendum was complete and that a Corrective Action Plan (CAP) should be prepared. 5 ► August 8, 1996 - TEC personnel sampled the groundwater monitoring wells at the site. This constituted the first sampling event in which all of the monitoring wells (except MW3) were sampled on the same date. Monitoring well MW3 was not sampled due to the presence of free product. ► September 1996 - TEC submitted the first Groundwater Monitoring Report for the facility. The report details the analytical results of the sampling of monitoring wells MW1 - MW10 on August 8, 1996. Monitoring well MW3 was not sampled due to the presence of free product. The analytical results revealed that the extent of the groundwater plume corresponds to historical data in the CSA. In determining a remediation strategy, TEC has given first consideration to the options allowed under paragraphs (k) and (1) of 15A NCAC 2L .0106. These are remediation (of groundwater) to concentrations other than the 2L standards and natural biodegradation and attenuation, respectively. Due to the presence of a substantial free product layer, natural attenuation is not a suitable method for the site. However, remediation to risk -based groundwater standards is reasonable and will be proposed herein. 6 2.0 SUMMARY OF SITE ASSESSMENT RESULTS This section will summarize the key elements of the site assessment. The reader is referred to previous reports, including the CSA and the UST Closure Report, for additional assessment information. 2.1 Geology and Aquifer Characteristics 2.1.1 Topography and Stratigraphy Springs Road Gas House is located in a mixed residential/commercial area of Hickory, NC at the intersection of Springs Road and Section House Road. Surrounding properties and property owner information are depicted in Figure 3. Land use in the site vicinity is primarily residential with limited commercial development. Topography in the vicinity of the site may be described as hummocky. The elevation of the site is approximately 1,130 feet M.S.L. The topography in the immediate site vicinity slopes toward the west-southwest in the direction of a tributary of Snow Creek. The topographic relief between the site location and Snow Creek is approximately 120 feet. The land cover of the site consists of an asphalt lot with some concrete areas and a surrounding grass landscaped yard. The site lies within the Inner Piedmont lithotectonic province, a subdivision of the Appalachian Piedmont Province of North Carolina (Brown, et al, 1985). The inner Piedmont Belt consists primarily of metamorphosed sedimentary and volcanic rocks of late Proterozoic to early Cambrian age, intruded by granodioritic to granitic plutonic bodies of early, middle, and late Paleozoic age. Scattered Triassic -Jurassic age diabase dikes occur throughout the Inner Piedmont. The lithology immediately underlying the site is mapped as sillimanite-mica schist and gneiss of late Proterozoic to early Cambrian age (Goldsmith, et al, 1988). The subsurface geology at the site was determined by split spoon sampling during well installations and the soil boring investigation. Site lithology is comprised of three units. The 7 first is a reddish -brown to purplish, slightly micaceous, silty clay extending from grade level to depths of 7.0-9.5 feet below ground level (BGL). Below this unit is a gneissic saprolite unit consisting of fine to coarse grained quartz and weathered plagioclase with trace amounts of biotite and muscovite. Quartz feldspar banding was encountered in the saprolite unit at depths of approximately 9.5' and 14.5' BGL. Apparent dips of approximately 45° SW were noted for the banding encountered during test pit excavations conducted as part of the initial site characterization. These remnant textures are more permeable than the surrounding saprolite and could act as preferential conduits to the water table. The third and lowermost unit is a fine to coarse grained weathered garnet -mica -quartz -feldspar gneiss encountered at depths beginning at approximately 28-30 feet BGL. Figure 4 presents geologic cross -sections based on soil boring logs. Both cross -sections indicate that the lithology at the site consists of variably weathered bedrock ranging from clay to relatively fresh bedrock. 2.1.2 Subsurface Hydrology The unconfined water table aquifer at the site consists of a quartz feldspar gneissic saprolite unit. The previously mentioned quartz feldspar banding acts as preferential conduits to the water table and may have an affect on groundwater flow and contaminant migration. The bedrock aquifer exists within the underlying gneissic bedrock unit. The depth to the water table has historically been in the range of 13-23 feet BGL. Table 1 summarizes water level measurements for the site. Water table elevations are depicted in Figure 5 for July 31, 1996. Groundwater elevation data for various times have shown that the horizontal gradient varies. Historical potentiometric surface maps have indicated that the groundwater flow direction is toward the south-southwest. More recent data has indicated interpreted groundwater flow directions ranging from northwest to northeast. Based upon the extent of dissolved petroleum contamination in the aquifer in relation to the source area, the primary groundwater flow direction is believed to be oriented in a southwest direction. 8 Average hydraulic gradients recorded during the development of the CSA ranged from approximately 0.0036 to 0.0083. Calculations from the CSA indicate that the bedrock aquifer is characterized by a variable vertical head gradient. Measurements collected on January 4, 1995 reveal that the bedrock aquifer has a vertical head gradient of 0.012. Measurements collected on January 18, 1995 indicate that the bedrock aquifer has a vertical head gradient of -0.0043. (Negative head gradients indicate the tendency for groundwater to flow in an upward direction, while positive head gradients indicate the tendency for groundwater to flow in a downward direction.) Given the relative location of the site topographically, it is probably located in an area of recharge where groundwater tends to have a downward directed head gradient. 2.1.3 Aquifer Characteristics TEC performed rising head slug tests in monitoring wells MWI, MW2, and MW7. Test results for hydraulic conductivity ranged from 0.96 ftld in MW1 to 12.3 ft/d in MW2. These values for hydraulic conductivity fall within the expected range for silty sands to mid -range clean sands (Freeze and Cherry, 1979). TEC also performed a 24-hour aquifer pumping test in an aquifer test piezometer (PZI) on April 3-4, 1996. Test results were reduced using AQTESOLV aquifer test analysis software. Appendix A contains the test results and software outputs. Based on the analysis, the derived aquifer parameters are as follows: Horizontal Conductivity: 2.66 ftld Vertical Conductivity: 0.21 ft/d These values are indicative of a silty sand (Freeze and Cherry, 1979) and are consistent with previous aquifer test data and lithologies observed during the installation of soil borings. 9 2.2 Assessment of Free Product Free phase product is present in the subsurface, and one of the principle objectives of this CAP is free product removal. The volume of free product present in the subsurface is unknown, as is the volume of the release from the former UST system. Based upon the installation of soil borings and monitoring wells in the vicinity of the well which contains free product, MW3, the extent of free product appears to be defined. As of July 31, 1996, approximately 90.25 gallons of LNAPL had been recovered from monitoring well MW3. Product thicknesses have shown a general decline over the last year. The maximum recorded product thickness was 2.85 feet on August 11, 1995. On July 31, 1996, the product thickness was down to 1.45 feet. The estimated extent of the LNAPL is shown in Figure 6. The interpretation is based upon the surrounding monitoring wells, the source location, and the observation of remnant subsurface geologic structures. Recovered product is stored onsite in a vented 55 gallon drum prior to disposal. 2.3 Soil Analyses and Impacts In addition to the twelve soil borings and test pits installed during the initial site characterization activities, eleven drilled soil borings were advanced at the site to determine the horizontal and vertical extent of vadose zone petroleum impact. A complete discussion of the soil survey is presented in the CSA report. Figure 7 shows soil sample locations and depicts the extent of soil contamination based on the survey. Contamination is defined by soils containing greater than 10 mg/kg total petroleum hydrocarbons as gasoline (EPA Method 5030). The presence of free product indicates that the soil impact extends to the water table in some areas. 10 2.4 Groundwater Analyses Table 2 summarizes analytical results from groundwater samples TEC has collected at the site. The most recent results are plotted in Figure 8. The groundwater plume exhibits a definitive direction of spreading which coincides with the hydraulic gradient. Groundwater samples have been analyzed per EPA Methods 502.2 + MTBE + 1PE and 3030c/6010 (Lead). Groundwater violations have been detected in MW2 - MW6, MW9, and MW10. Anaiytes detected include BTEX, MTBE, and isopropyl ether (IPE). Several other organic compounds, for which no groundwater quality standard applies, have also been detected; therefore, their detection constitutes a violation. yLead exceeded the groundwater quality standards in monitoring wells MW1, MW3, MW4, and '�/ MW6. The highest concentration detected was in monitoring well MW6 on August 8, 1996. A concentration of 55 parts per billion (ppb) was detected. Given the lack of historical -use of leaded petroleum products and the lack of correlation between the lead results and the groundwater plume, it is suspected that the lead appears from naturally occurring minerals . which are dissolved upon acidification during the sampling process. The lead results are not indicative of groundwater contamination and are not considered as such. 11 3.0 INITIAL ABATEMENT MEASURES 3.1 UST Closure The former UST system was permanently removed in April 1994. Approximately 39 tons of contaminated soil was removed from the former UST basin and several small test pits in the vicinity of the pump islands. Product lines were pulled from the ground and, thus, not excavated. The area of excavation was limited to the former UST basin and the test pits. Given the thickness of the vadose zone, excavation was determined not to be a feasible option during the UST closure. TEC submitted a UST Closure, Site Check, and Initial Abatement Report in May 1994. The reader is referred to that document for detailed information regarding the UST closure including laboratory reports for confirmation samples, the UST disposal certificate, and the completed GW/UST-2 form. 3.2 Free Product Recovery As discussed in Section 2.2, TEC has regularly recovered free product from monitoring well MW3. The passive recovery option was chosen to provide full time recovery as an interim measure until a full scale CAP is implemented. The Springs Road Gas House is one of three sites in the region at which TEC bails product during regularly scheduled rounds (usually twice monthly). As of July 31, 1996, approximately 90.25 gallons of product had been recovered. 12 4.0 EXPOSURE ASSESSMENT AND CAP OBJECTIVES 4.1 Physical and Chemical Characteristics of Contaminants Physical and chemical properties of selected compounds are summarized in Table 3. 4.2 Regional Land Use The site is located in a district of commercial and residential establishments. The vicinity is bordered on two sides by state routes, Springs Road and Section House Road. These routes are maintained by the NCDOT. Their right-of-ways abut the property on the northwest and northeast. The property to the south is occupied by Central Telephone Company. Properties across Springs Road are residential and commercial. A map of property boundaries and property owners is provided in Figure 3. 4.3 Site and Regional Water Supply .3.1 Public Water Supply v4 Potable water is supplied to the site and the vicinity bythe City of Hic or r utilities department. Distribution lines run along Springs Road and Section House Road across from the site. The lines are 12-inch PVC buried approximately 3-4 feet below ground. This depth is above the water table in the site vicinity. According to Gene Haynes, Hickory Utilities Director, the City takes its water from Lake Hickory in the Catawba River basin. The distance from the site to the nearest point on the lake is 21A miles. The city does not own or operate any wells for water production, nor does it have any plans to construct production wells anywhere in its district. Appendix B contains phone logs of various conversations regarding vicinity water supply and other issues. 13 4.3.2 Private _ ater Wells Mr. Haynes confirmed TEC's findings that some residents in the vicinity use wells for their primary or secondary water supply. TEC identified 18 residential wells within 1,000 feet of the site. Of these, ten wells serve as the primary water supply for the residence. Figure 9 depicts the locations of these wells, and Table 4 summarizes information associated with the wells. Potable wells #3 and #4 are the most likely to be affected by groundwater impacts at the site. They are downgradient and 180 feet and 500 feet from the edge of the plume, respectively. Well #5 is approximately 150 feet upgradient from the edge of the plume. All three are primary water sources for the residences. Construction details on wells #3 and #5 are unknown. Well #4 consists of unscreened 24-inch diameter clay tile to a depth of 48 feet. The bottom is open and the tile joints are not sealed. Lanny Teague of Geologic Exploration, a local well contractor, told TEC that the bucket well method of drilling is typical for domestic wells in the area. Generally, a tile casing is advanced with the borehole until refusal at bedrock. Water production results from leakage through the casing joints and/or from the bottom of the borehole. Consequently, this type of construction does not seal the well from water table contamination. 4.4 Potential Human Exposure Pathways Table 5 summarizes potential exposure pathways and the possibility of occurrence associated with each pathway. The ratings are specific to the site and are assigned on a subjective basis with consideration to site conditions. 14 4.5 Potential Effects of Residual Contamination Residual soil contamination and free product will contribute to groundwater impacts. Petroleum hydrocarbons dissolved in groundwater will migrate by advective transport and dispersion. These processes will extend the plume primarily in the downgradient direction. The most notable result of residual contamination would be to nearby potable wells. The potential for these exposure scenarios is further explored in the next section. 4.6 Goals and Target Cleanup Concentrations The goal of the corrective action is to alleviate potential threats to human health and environmental quality which could arise from contamination at the site. To accomplish this goal, the corrective action must meet Target Cleanup Concentrations (TCCs). The TCCs are either compulsory standards established by the NCDWQ or alternate standards proposed by the responsible party. Alternate standards are based on specific characteristics of the site and potential receptors. For this site, the TCCs will be based on alternate standards derived from an evaluation of potential impact to well #3. TEC conducted an evaluation of risk to the well with the aid of software which solves the advection-dispersion-reaction equation for contaminated groundwater flow. The method consists of four basic steps which are summarized below. Detailed calculations and notes are presented in Appendix C. 4.6.1 Critical Receptor and Exposure Scenario The first step is to choose the most vulnerable receptor, and the conditions under which it might be impacted. Since it is the closest well on the downgradient side of the site, well #3 is chosen. it is 180 feet from the edge of the plume. The well is more cross -gradient than downgradient, based on groundwater flow and plume geometry, so choosing it instead of well #4 is conservative. Well #4 is 500 feet from the plume. 15 A water table impact at well #3 could contaminate the well, since there is probably no vertical seal in the well casing. Vertical flow is not needed to produce an impact. The assumed impact scenario is horizontal flow directly toward well #3. 4.6.2 Conceptual Model and Choice of Software Since water table contamination can impact the well, a two-dimensional aquifer representation is sufficient. The aquifer is assumed homogeneous and isotropic. Aquifer parameters are determined from the 24-hour pumping test (Appendix A). Aquifer thickness is taken as the saturated thickness of the unconsolidated zone (8.15 meters). No other aquifer boundaries are recognized. No surface water bodies are recognized. Pumping from well #3 is ignored. The mechanisms governing contaminant spreading and concentrations are advection, dispersion, retardation, and decay. The dispenser islands are taken as the source area. TEC uses two models which can depict these conditions: BIOPLUME 2 and Princeton Analytical Models (PRINCE). PRINCE Model 5 is chosen because of its simplicity and ease of use. This model accounts for 1-dimensional advection, 2-dimensional dispersion, retardation, and first -order continuous decay. It depicts the release as a line source with a Gaussian -distributed concentration profile. The line orientation is perpendicular to groundwater flow. 16 4.6.3 Model Parameters and History Matching Details regarding input parameters and history matching are included in Appendix C. Some input parameters are definitely known, while others are unknown. Values for the latter group must be obtained through best guesses and history matching (a.k.a. calibration). In history matching, uncertain parameter values are varied so that the model output closely resembles known, existing conditions. The history of the plume is approximated by the model over an assumed period of time. The input values, which produce output resembling the actual site history, are taken as suitable values and are used for future projections. 4.6.4 Future Projections Having assigned suitable values to all inputs, the plume is projected into the future to determine the maximum concentration at the receptor, and the time at which it occurs. This information is used, in conjunction with the maximum concentrations established by 2L standards, to calculate maximum allowable source concentrations which will produce 2L concentrations at the well. TCCs are derived from these maximum allowable source concentrations. 4.6.5 TCC Results and Site Closure The preceding method requires a number of simplifying assumptions. Conservative assumptions are made where possible. Additionally, after the maximum allowable source concentrations were determined, a factor of safety of 10 was applied in the final calculation of the TCC. TCCs arecalculated for BTEX and MTBE. They are listed in the following table. 17 Target Cleanup Concentrations Springs Road Gas House Hickory, NC • Compound TCC (ppb) Benzene 4,540 Toluene 4,545,000 Ethylbenzene 26,360 Xylenes 2,409,000 MTBE 20,000 Note that only benzene and MTBE have had detected concentrations (in MW3) which exceed their TCCs. The TCCs for toluene and xylenes exceed the standard solubilities of these compounds. Thus, no remediation for toluene or xylenes is necessary (although free product removal must be completed). Benzene and MTBE will be considered the indicator contaminants for the site. The first criterion for determining site closure will be complete removal of free product (i.e. mobile product). The second criterion for site closure will be reduction of concentrations in the most contaminated groundwater to levels below the TCCs. The third criterion will be the assurance that residual LNAPL does not cause an increase above TCCs after remediation is stopped. A period of post-remediation monitoring will ensure this requirement. Section 6.10 details the termination of remedial actions and additional monitoring associated with site closure. 18 5.0 REMEDIATION ALTERNATIVES 5.1 Available Remediation Options Remediation activities address three primary objectives for petroleum -contaminated sites: source removal, soil remediation, and groundwater remediation. Although the leaking dispenser system which caused the release has been replaced, free phase gasoline is present as a continuing source, and vadose zone residuals and dissolved phase compounds are present at levels which exceed allowable standards. This section will evaluate potential methods for site remediation. Options which have been considered for removal of free product include: • Direct (liquid phase) recovery via pumping; • Excavation and offsite treatment; • Vapor -phase extraction. Options which have been considered for remediation of secondary sources in soil include: • Vapor -phase extraction; • Excavation and offsite treatment; • Natural and enhanced biodegradation. Options which have been considered for remediation of dissolved compounds in groundwater include: • Direct (liquid phase) recovery via pumping; • Vapor -phase removal via air sparging; • Enhanced biodegradation via air sparging; • Natural biodegradation and attenuation. Tables 6 and 7 summarize the relative advantages and disadvantages of common remediation options for soil and groundwater, respectively. 19 5.2 Evaluation of Remediation Alternatives As of January 2, 1996, the NCDWQ is requiring responsible parties seeking reimbursement from the State Leaking Petroleum UST Trust Fund to evaluate the applicability of 15A NCAC 2L .0106(k) and (I) for corrective action. Paragraph (k) refers to proposal of alternate TCCs based on risk assessment, and paragraph (1) refers to proposal of remediation by natural processes. If either of the remediation strategies described in these paragraphs are found to be applicable at a site, then it must be implemented in order for remediation costs to be eligible for reimbursement. 5.2.1 Free Product and Groundwater Springs Road Gas House is not suitable for natural attenuation at this time. Free product is consistently present on the water table, and potable wells could be threatened by this continued source. These factors warrant an active, aggressive recovery plan. The depth and estimated extent of product preclude excavation. Air sparging does not remove free product and is not appropriate until the majority of mobile product has been removed (U.S. EPA, 1995 and Nyer, 1996). Therefore, simultaneous pumping of free product and groundwater with SVE is proposed. Drawdown of the water table and vacuum application at the well head will hasten product seepage into the recovery well. Groundwater pumping will provide hydrodynamic control of the plume. 5.2.2 Contaminated Soil Excavation is not suitable because of the depth and extent of soil contamination. The costs for digging and subsequent repair to the site and UST system are prohibitive. 20 A soil vapor extraction (SVE) pilot test has been conducted by TEC, and favorable results were obtained (Appendix D). Used aggressively, SVE would be effective for both vadose zone remediation and reduction of free product. A coincidental benefit is the circulation of oxygenated air to facilitate aerobic degradation by native microorganisms. When applied in recovery wells, SVE will also hasten liquids recovery. Thus, SVE will be proposed in conjunction with total fluids recovery. 5.2.3 Discharge of Treated Groundwater Groundwater recovery and treatment necessitates a discharge. Options investigated for this site include the following: • infiltration galleries or injection wells (non -discharge permit); • discharge to a municipal sanitary sewer network; • discharge to a surface water feature (NPDES permit); • spray irrigation. Spray irrigation is not feasible because of development in the area. vN.c. n-discharge is not favored because of the presence of free product and the need for hydrodynamic control. Hydraulic influence is reduced with a recycling extraction/infiltration system. Therefore, this method is excluded. Discharge to a nearby runoff conveyance is both feasible and favorable. Quality Oil Company would need to obtain coverage under NPDES General Permit NCG510000 (and possibly permission from the adjacent property owner). ere is no sanitary sewer system near the site, so this method is not an option. 21 Consequently, the most viable discharge option is by NPDES permit. This method of discharge will be proposed herein and discussed further in Section 7.0. 22 6.0 PROPOSED CORRECTIVE ACTION 6.1 Overview The proposed corrective action consists of a three-phase strategy. The first phase focuses on free product removal. The second focuses on removal of residual contaminant mass via groundwater pumping, air sparging, SVE, and coincidental biodegradation. The third consists of post-remediation monitoring. Free product and groundwater recovery will coincide. Five recovery wells will be installed. Recovered liquids will be pumped to a shed containing treatment equipment. Treatment begins with separation of aqueous and nonaqueous phases in an oil/water separator. From there, groundwater will be treated in an aeration unit to strip volatile organics. Aerated water will then flow through a bank of pumice filter tanks, followed by two banks of activated carbon. Treated water will be discharged through PVC piping to the point of discharge. SVE will be used for soil remediation and free product removal. Groundwater recovery wells will double as SVE wells. Air sparging wells will be used to accelerate soil and groundwater remediation during the second phase of operation. This stage will commence when the rate of free product recovery has declined. Sections 6.3 through 6.10 detail the proposed remediation plan, including design, installation, and operation. Figure 10 depicts the system layout. Figures 11 and 12 depict the groundwater and soil remediation system schematics, respectively. Figures 13 through 15 provide details of various components of the system. 23 Appendix E contains notes and results for modeling groundwater flow with Waterloo Hydrogeologic's FLOWPATH Version 5.11. The model is used to help assess water table depression and contaminant capture during pumping. The schedule of implementation will depend on. NCDWQ review of the CAP, equipment delivery, contractor availability, NPDES permitting, and property access procurement. Quality Oil may elect to install the system prior to NCDWQ approval, if initial response from the MRO is good. Otherwise, no action toward installation will be taken until NCDWQ approval is issued. Specification and bidding may take 6 to 8 weeks. Equipment delivery typically takes 8 to 10 weeks. Installation and startup should take 2 to 3 weeks. 6.2 Checklist of Regulatory Requirements Paragraph (k) of 15A NCAC 2L .0106 lists the necessary conditions for a site to be suitable for alternate TCCs. These conditions are summarized in the following list. 1) Provide a comprehensive description of site specific conditions. 2) Provide information on the availability of public water supply for the affected area. 3) Describe the technical basis for the request for alternate TCCs and the proposed remediation plan. 4) All sources of contamination and free product must be removed or controlled. 5) Demonstrate that fate and transport of contaminants can be reasonably predicted and evaluate the future extents of contamination. 6) Demonstrate that the 2L standards will be met no closer than 1 year's travel time upgradient of an existing or foreseeable receptor, OR 7) If the receptor is a surface water body, demonstrate that a discharge of groundwater to the surface water body will not cause a violation of surface water quality standards contained in 15A NCAC 2B .0200. 24 8) Public notice of the proposal must be provided in accordance with 15A NCAC 2L .0114(b). 9) The proposed corrective action plan must be consistent with all other environmental laws. The above conditions have been met, are met within this CAP document, or will be met with execution of this CAP. 6.3 Free Product and Groundwater Recovery Recovery Wells A total of 5 wells will be used for groundwater and free product recovery. Figure 10 depicts the well locations. RW1-RW4 are proposed around the dispensers where free product and soil contamination are present. RW5 is downgradient of the source area. All wells except RW5 will be connected to the SVE network. TEC used FLOWPATH 5.11 by Waterloo Hydrogeologic to simulate recovery well capture zones. Model outputs are included in Appendix E. FLOWPATH is a simple two dimensional groundwater flow model which has particle tracking functions with variable retardation. The particle tracking is used to observe capture zones under various pumping and flow scenarios. The results of low flow pumping from the proposed well network (0.3 gal/min/well) indicate a capture zone which encompasses the source area and the majority of the groundwater plume. A NC licensed driller will install the new wells during the construction phase. The wells will penetrate the top of the weathered bedrock, so an air rotary drill rig will be needed. A typical well detail with SVE is shown in Figure 13. All wells will be constructed of 4-inch diameter PVC and 0.020-inch screen slot. Wells RW1-RW4 shall be screened to accommodate SVE in the vadose zone. Table 8 summarizes the dimensions and specifications for the proposed wells. 25 Groundwater Pumps Recovery wells shall be equipped with submersible pneumatic pumps. The pumps shall be cycled automatically by an "on -board" controller, They operate on demand at whatever flow rate is yielded by the well (up to the pump's capacity). The pumps shall be top loading for total fluids recovery. They shall be of similar make and performance as Clean Environment Engineers, inc. Model AP-4. (Longyear Evacuator 11 pneumatic pumps shall not be used.) Air Compressor Compressed air shall be supplied for pump operation by an electric single-phase 5 hp (nominal) air compressor. The compressor shall be reciprocating with two -stage compression and an 80-gallon receiving tank. The tank shall be equipped with an automatic drain valve. Filters for particulate and oil will be installed in the main air supply line. The air shall first be filtered through a Type A 5-micron particulate filter. A Type C oil mist filter (100% efficiency) shall be installed downstream of the particulate filter. The oil filter shall have a minimum operating pressure of 120 psig and a minimum throughput of 15 scfm with minor pressure loss. Pump Placement Typical depth to groundwater in the vicinity of the dispenser islands is 18-21 feet. The phase 1 objective will be to improve free product collection by a slight depression of the water table. During phase 1, pump intakes shall be set 0.5-1.0 feet below the water/product interface. This slight water table depression shall be maintained until the rate of product recovery declines significantly, after which the intakes will be progressively lowered in approximately 1.0--foot increments. This procedure will be a transition into the second stage of operation. 26 Typical depth to groundwater in the vicinity of RW5 is 15-17 feet. Free product is not expected in RW5, so the pump will be set to provide 6-10 feet of drawdown. Recovery in RW5 shall not commence until free product removal from the other wells has been in effect for 3-6 months. Z.-Primary Treatment - Oil/Water Separator From the recovery pumps, liquids shall first flow through an oil/water separator. Free product will be segregated from water. Product will accumulate in a holding tank for disposal off site, and water will continue through the treatment system. The unit shall be of similar make and quality to a Hydro-flo Technologies, Inc. Model DP-4. This unit is rated for 1-12 gpm and includes a coalescing medium to enhance droplet formation. The shell of the unit shall be of fiberglass construction. The unit shall be elevated on a steel stand so that effluent from the separator will flow by gravity into the influent water sump. The unit will be placed in the open, so a detachable rain -proof lid must be included. The unit shall be fully accessible from the top. Transfer System - Influent Sump Raw groundwater from the oil/water separator will flow by gravity into the influent sump. From here, water will be fed in batches to the aeration unit. The tank shall be of polyethylene construction and have a nominal volume of 70-100 gallons. High and low water level switches in the tank will operate a '/z or 1/3 hp centrifugal pump which will draw from the tank and discharge to the aeration unit. The transfer tank shall also have a high -override water level switch, which when activated will close the main air supply to the groundwater pumps. The pump discharge line shall have a flow valve and visual flow meter for adjusting the feed rate into the aeration unit. 27 Secondary Treatment - Aeration Unit The aeration unit shall be a low -profile cascading multi -tray air stripper. TEC used design software provided by CARBONAIR to specify an aeration unit. The software estimates hydrocarbon concentrations in treated water under various conditions of flow and unit capacity. The highest influent concentrations to the unit will occur during phase 1 of remediation. The flow rate will be low, since the recovery pumps will only slightly depress the water table. Input parameters include the chosen air stripper model, a list of contaminants, their influent concentrations, the flow rate, and water temperature. For influent concentrations, TEC used values from MW3. These are representative of the highest concentrations on the site prior to pumping. Influent concentrations should decline sharply after one pore -volume is removed. Thus, the aeration system is designed for worst -case conditions which will occur at startup. With 4 trays and a throughput of 3 gpm, the unit will remove 97.7% (mass) of the total volatile organic compounds (VOCs) considered. This corresponds to a total VOC effluent concentration of 8,440 ppb. MTBE accounts for 98.8% of this residual. Other considered compounds include benzene, toluene, xylenes, ethylbenzene, naphthalene, et al. Only benzene and toluene have standards established by the general NPDES permit, and these standards are met by the air stripper. Concentrations will be further reduced in tertiary treatment by activated carbon. The complete model output is provided along with equipment specifications in Appendix F. The recommended air stripper is a CARBONAIR model STAT 15 with a 1.5 hp motor (80 cfm air flow) and 4 trays. The initial design flow rate through the stripper is 3.0 gpm with an air -to - water ratio of 199:1. This unit has a capacity for 6 trays, so removal efficiency can be increased with the addition of trays. A sensor measuring dynamic air pressure shall monitor for low blower output which could indicate a blower problem. 28 Transfer System - Effluent Sump Outflow from the aeration unit will collect in an effluent sump. The sump may be a separate vessel or integral to the aeration unit. Figure 11 depicts the sump as a separate vessel. This tank will operate identically to the influent sump, .with water level switches and pump. The pump shall discharge to tertiary treatment. Tertiary Treatment - Filtration and Activated Carbon The final stage of treatment will consist of particulate filtration through an aggregate vessel and removal of organic residuals by activated carbon. After the effluent sump, the water line will split into two parallel branches. Each branch will consist of an aggregate tank filled with pumice or sand and two 90-pound (nominal) carbon tanks in series. Vessels shall be constructed for high-pressure operation (50 to 75 psi) and fitted with cam -lock connectors. A total of 360 pounds of carbon are recommended. This volume should provide sufficient capacity to reduce concentrations of MTBE and other VOCs to near zero levels. The estimated minimum working time for a batch of carbon is 30 days. Average working time should be much longer. Appendix G includes an estimate of carbon usage. The tertiary treatment system will include an automatic, solenoid -controlled valuing system to perform backwash on the aggregate tanks. The backwash interval is programmed into the system controller. The transfer pumps and switching valves will be utilized to reverse flow through the aggregate tanks to an aggregate trickling filter filled with pumice or sand. The trickling filter drains into the effluent sump. Each backwash flushes one filter tank, so two washes are needed to flush the system completely. 29 Discharge of Treated Groundwater After tertiary treatment, the groundwater shall be discharged to a runoff conveyance. The discharge shall require coverage under the general NPDES Permit NCG510000. The discharge line shall be 1-inch I.D. Schedule 40 PVC pipe. 6.4 Soil Vapor Extraction System SVE Wells Soil vapor recovery will be conducted through the groundwater recovery wells RW1-RW4. The method is commonly referred to as vacuum enhanced recovery. The well locations are shown in Figure 10. A well detail is shown in Figure 13. Table 8 summarizes the dimensions of the proposed wells. The installation contractor will connect each well head to the vacuum system. A proportional - control ball valve shall be installed at each well head. A vacuum gauge will be installed on the well head upstream of the valve. Results from the SVE pilot test yield an expected radius of influence (RO1) of 25-30 feet for a single well drawing 0.5 scfm per foot of screen. The four proposed wells should provide ample coverage of the soil contamination zone under anticipated operating conditions. Vacuum Blower and Appurtenances A blower is chosen by defining the design operating condition(s). Key design factors are the desired well head vacuum, pressure loss through the vacuum lines, and vapor flow. Notes and calculations for SVE blower selection are provided in Appendix H. 30 A well head vacuum of 75" H2O is the target design vacuum. This value is chosen from SVE test results and from feasible operating ranges of economical, suitable blowers. The maximum estimated pressure loss is 4" H2O for a required blower vacuum of 79" H2O. The anticipated flow corresponding to this vacuum is 0.6 scfm/ft of well screen. The total screen length in the vadose zone is approximately 52 feet under static conditions (4 wells, 13 feet per well). The total vapor flow is 31.2 scfm. Thus, the required minimum capacity of the blower is 31.2 scfm at 79" H2O. An EG&G Rotron Model EN523M5L meets the operating requirements. The motor is explosion -proof, 3.0 hp, single phase at 208-230 VAC. Performance characteristics and specifications are given in Appendix H. (Note that this blower is designed for higher vacuum, lower flow applications. For its relatively small motor, it generates higher vacuum with lower flow capacity than "typical" regenerative models.) A network of vacuum pipes will connect the wells to the vacuum blower. The blower will be installed on the concrete equipment pad outside the shed. Upstream of the blowers, a 30- gallon (nominal) moisture separator drum shall be installed. The drum will have a float switch to disengage the blower in the event of a high water level. A spring -loaded vacuum relief valve will be installed at the intake port of the moisture separator. This valve will prevent overheating of the blower in the event the SVE wells do not yield sufficient air flow. A 10-micron particulate filter will be installed upstream of the blower. The filter will be sized to accommodate 50 scfm with minor pressure loss. The blower will discharge through a single PVC stack approximately 15 feet above ground level. (Height will depend on local code.) Off -gas treatment should not be necessary to meet air emissions requirements. The cutoff for permitting and emissions reduction is 5 tons/yr VOCs. See Section 7.0 for further discussion of permit requirements. 31 6.5 Air Sparging System The intent of air sparging is to improve aquifer cleanup through volatilization and enhanced biodegradation. Air sparging is proposed for phase 2 of operation. The sparging system is presented here on a conceptual basis. The final proposal and design will be presented in a system enhancement plan. This plan will be prepared after the second phase of operation has begun. The current omission of a detailed design allows for the possibility that air sparging may not be appropriate or necessary. To assess the suitability of sparging, a pilot test will be conducted in the source area after free product recovery has been essentially completed. Initial indications suggest low to medium flow sparging will be suitable once free product is removed. The sparging wells will be located in the source area. Possible well locations are shown in Figure 10. The number and locations will depend on pilot test results. 6.6 Treatment System Appurtenances 6.6.1 Concrete Pad A 4-inch thick (minimum) concrete pad will be poured for mounting treatment equipment. Nominal slab dimensions are 12 x 25 feet and may vary depending on the footprint of the chosen equipment shed. A minimum of 4 inches of compacted ABC stone (or other suitable stone) will be provided as a base. Galvanized wire mesh 4" x 4" shall be placed at mid depth for reinforcement. The slab will be formed with wood. The concrete shall have a standard aggregate mixture and a slump of 2-4 inches at pouring time. The mixture shall have a minimum compressive strength of 3,000 psi at 28 days. The contractor shall collect three standard cylinders (ASTM C31-69) during pouring. The samples 32 may be tested at the discretion of the supervising engineer. Equipment may be placed and operated after 7 days. 6.8.2 Equipment Compound The equipment compound will consist of the equipment shed, components mounted outside on the concrete pad, and a wooden privacy fence. The oil/water separator and SVE equipment will be mounted outside. The remainder of the system shall be installed in the shed. A dedicated power service pole and meter will be installed for the compound. Single-phase 230 VAC (nominal) power is required. The system control panel will be mounted inside the shed. A 100-amp breaker box will be included. (The specified vacuum blower requires 88-94 amps for starting. Nominal demand after start is 15 amps. A motor starter or time -delayed fuse will be required for starting.) The shed shall be prefabricated with wood frame and aluminum or vinyl siding. It shall be approximately 10 x 12 feet. The actual dimensions and construction shall be specified by the equipment contractor to provide adequate space for equipment, storage, and work space. The shed shall meet all state and local building and/or zoning codes. Fluorescent lights, a heater, and a vent fan will be included. At least two 110-volt wall receptacles shall be included. The shed will be oriented with the entrance at the edge of the slab. Outdoor equipment will be placed on the slab at the rear of the shed. A chain link security fence will be constructed around the rear portion of the slab. The fence will be at least 7 feet high. A locking gate will be provided, and the edges of the fence shall abut the shed. 33 6.6.3 Trenching and Conduits Pipes and hoses to and from the equipment compound and wells will be installed underground via shallow trenches. Figure 14 provides a schedule of conduits and hoses. Hoses carrying water will be buried at a depth of approximately 2 feet below grade. A typical trench detail is shown in Figure 15. All SVE pipes, compressed air hose, discharge hose, and connections must be completely sealed. PVC pipes shall be embedded in the granular base course to at least 1/2 their diameter. If hoses are not installed during conduit assembly, chase lines for pulling hoses shall be installed at that time. Trench backfill shall be native material mechanically compacted in 6 to 8-inch lifts. Backfill must be free of large cobbles or rubble. Contractor must prevent damage to pipes during compaction. Junction boxes will be spaced at key intersections, bends, and well heads to facilitate pulling hoses through conduits. Boxes in traffic areas must be rated for H2O truck loads and installed with stone fill and concrete collar as shown in Figure 13 (recovery well detail). Boxes in grass do not require H2O load rating. They should be 2 x 2 feet and 18-24 inches deep and installed with an 8-inch wide concrete collar at least 6 inches deep. The collar should be formed with wood. 34 6.7 System Controls and Safety Functions 6.7.1 Groundwater Recovery System Functions The influent transfer pump will operate from highand low water level sensors in the sump. The high switch will activate the pump, and the low switch will deactivate it. As Long as sufficient compressed air is supplied to the groundwater pumps, they will operate at the well yield rate. Well yield is controlled by aquifer characteristics and the pump depths. The pressure of the compressed air supply will be adjusted by regulators in the air supply. A solenoid -controlled air valve will be installed on the main air supply. The valve shall be two- way normally -closed. The valve will close and the influent transfer pump will disengage under the following conditions: • A high level of product is detected in the product storage tank connected to the oil/water separator. • An unusually high water level is detected in the influent sump. • A low air flow (measured as low dynamic air pressure) is detected in the blower of the aeration unit. The electronic control shall be calibrated to the sensor for activation at an air flow corresponding to the recommended minimum air -to -water ratio for the design conditions. • An unusually high water level is detected in the effluent sump. After an alarm/shutdown is triggered, the system shall require a manual reset to continue operation. The solenoid air valve will close in the event of power loss, halting groundwater recovery. 35 6.7.2 SVE System Functions The moisture separator will be equipped with a high water level switch. In the event of high water in the separator, the vacuum blower will be disengaged. This function requires manual reset. 6.7.3 Main System Control Panel Control of the remediation system functions will be accomplished with an electro-mechanical or programmable logic controller which will integrate monitoring sensors to the operation of the various motors and control valves. The panel shall have HOA switches for the SVE blower, the aeration system blower, the influent transfer pump, the effluent transfer pumps, the compressed air cutoff valve, the air stripper pressure sensor, and the backwash valves. A master on -off switch will also be included. The main disconnect and fuse box will be located adjacent to the control panel. The controller will perform the safety functions discussed above. They are summarized as follows: MAIN CONTROLLER SAFETY FUNCTIONS . CAUSE EFFECT High Product Level Air Valve Closes, lnfl. Pump Stops High Influent Sump Level Air Valve Closes, Infl. Pump Stops Low Stripper Air -Flow Air Valve Closes, Infl. Pump Stops High Effluent Sump Level Air Valve Closes, lnfl. Pump Stops High SVE Tank Level SVE Blower Stops A monitoring and remote notification system will be integrated to the control panel to alert the appropriate party of any alarm/shutdown mode initiated by the controller. The system will 36 provide notification by telephone message to a preprogrammed phone number. The unit shall have at least 5 inputs for the alarm shutdown modes described above. A Phonetics, Inc. Sensaphone Model 1108 or similar unit shall be used. 6.8 Proposed Maintenance Program 6.8.1 System Inspections Inspection of the following items are suggested. Observations will be made by a qualified inspector. The frequencies are nominal and may be varied as warranted by experience with the system. • Oil/water separator fouling or accumulations Monthly • Flow through the system Biweekly to Monthly • Aeration blower operation Biweekly to Monthly • SVE blower operation Biweekly to Monthly • Pressure drop across air filters Monthly • Air compressor oil level Monthly • Compressor tank automatic drain valve Biweekly to Monthly • System controls and fail safe functions Quarterly to Semi-annually 6.8.2 Preventative Maintenance The following tasks and frequencies are suggested as preventative maintenance to prolong equipment life and prevent accumulation of materials which could potentially cause fouling. The tasks should be conducted by a qualified inspector or technician. • Clean sediment and biological growth from OM! separator Monthly • Remove sediment from sumps Quarterly • Change oil in air compressor Per Manufacturer's Directions 37 • Change air filter elements in SVE and groundwater systems As Needed • De -scale air stripper and system piping Semi-annually • Service groundwater pumps Semi -Annually The listed frequencies are provided as a rough guide and may prove with experience to be too long or short. They will be adjusted as warranted. Oxidation and scaling of dissolved iron is almost certain to occur in the treatment system, particularly in the air stripper. Flushing with a hydrochloric acid solution will remove iron scaling and maintain system performance. The required frequency will depend on the severity of scaling. TEC does not anticipate the scaling to interfere with effective remediation. 6.9 Proposed Monitoring Program 6.9.1 Monitoring Welt Network Monitoring is conducted to assess the effectiveness of the remediation program, assess the migration of contaminants, and ensure that discharge requirements are being met. Typically, monitoring involves collection and analysis of water, soil, and/or vapor samples. The network of existing wells will be used to monitor groundwater remediation. No additional wells are proposed. 38 6.9.2 Monitoring Schedule and Parameters 6.9.2.1 Groundwater and Soil Monitoring First Two Years of Operation For years one and two, some wells shall be sampled semi-annually beginning at startup. These wells are MW1, MW2, MW3, MW4, and MW7. Potable wells #3 and #5 (Figure 9) will also be sampled. All other monitoring wells will be sampled annually beginning with the first monitoring event. Recovery wells may also be sampled as needed. Soil vapor samples will be collected from RW1-RW4 and analyzed for TPHs semi-annually. The vapors will be collected from the vacuum line at each well head while the system is operating. Samples will be drawn into tedlar bags with a hand vacuum pump, or some other NCDWQ-approved sampling procedure will be used. Samples will be analyzed for total petroleum hydrocarbons. Third and Subsequent Years During the third and subsequent years, monitoring will occur semi-annually or annually as needed based on the rate of observed changes in pollutant concentrations and extent. The wells to be sampled will be determined based on information gathered in the previous two years. Soil vapor samples will be collected from RW1-RW4 and analyzed for TPHs semi-annually. The vapors will be collected from the vacuum line at each well head while the system is operating. 39 Monitoring Parameters Each groundwater monitoring event will consist of the following measurements and analyses: • water level measurements; • product thickness measurements; • lab analysis by EPA Method 502.2 with MTBE. A monitoring report will be prepared and submitted to the MRO of the NCDWQ for each monitoring event. The report will include the following when applicable: text description of field activities, discussion of results, water level map, dissolved concentrations map, tabulations of field and analytical data, and copies of laboratory reports. 6.9.2.2 Remedigtion System and Discharge Monitoring Effluent from the groundwater remediation -system will be sampled and analyzed to meet requirements of the NPDES permit. Currently, this requirement is for monthly sampling. Samples will be analyzed by Method 502.2 + MTBE. Samples of water at various stages of treatment may also be collected to determine the effectiveness of the remediation system. No schedule is proposed for these samples. They will be collected at the discretion of the operator. 6.10 Termination of Remedial Actions Remediation activities will proceed until ail recoverable free product has been removed and groundwater concentrations meet the TCCs. Completion of product recovery will be determined by measuring levels of product in the recovery wells. Measurements will be made under static conditions at least one week after all pumping and vapor extraction has stopped. Product will be identified with product gauging paste. 40 if no product is detected and groundwater concentrations meet the TCCs, the system will be shut down and the site monitored for one year. Wells will be gauged for product and samples collected on a quarterly schedule. After a year, if product, groundwater exceedences, or soil contamination have not been observed, petition will be made for site closure, and the system will be dismantled. If either product or exceedences occur during that year, treatment will resume. If all product is removed before concentrations meet the TCCs, treatment and monitoring will continue until concentrations decline below the TCCs, as defined under the asymptotic limit rule, 15A NCAC 2L .0106(m). The monitoring frequency may be increased to quarterly during the final stage of remediation. For soil remediation, a soil survey will be conducted during the final monitoring phases described above. A minimum of five soil samples will be collected in the vadose zone below 8 feet and above the capillary fringe. The samples will come from the source area near the dispensers. They will be tested for TPHs by Method 5030 or another approved method(s). If the arithmetic mean of the results falls below the action limit, the soil remediation will be deemed complete. Otherwise SVE will continue. The action limit will be determined by a Site Sensitivity Evaluation or risk -based procedures which will be in effect at that time. (For the calculation of the mean, the value of the detection limit will be used to represent samples with non -detectable concentrations.) 6.11 Estimated implementation Costs Appendix I details the estimated costs for implementation of this CAP. Implementation will consist of equipment purchases, installation/construction, operation/maintenance, and monitoring. 41 The estimated cost for equipment, installation/construction, and drilling is $91,816. The estimated cost for 4 years of operation is $12,187. The estimated cost to implement the proposed monitoring plan for 4 years after startup is $59,461. These costs are based on vendor bids, previous job costs, and UST trust fund task costs. The total estimated cost to install and operate the system to completion (based on 4 years) is $163,464. Note this cost does not include costs for purchasing and installation of the air sparging system. 42 7.0 PERMITS AND NOTIFICATIONS REQUIRED In accordance with 15A NCAC 21_ .0114 (b) Notification Requirements, parties that submit a request under Rule .0106 (k) are required to notify the focal Health Director, the chief administrative officer of the political jurisdiction in.which the contaminant plume occurs, and all property owners and occupants within or contiguous to the area underlain by the contaminant plume, and under the areas where it is expected to migrate. Notification consists of a description of the corrective action and the reasons supporting it. A sample notification letter and copies of the certified mail tickets are included in Appendix J. Those parties being notified are as follows: J.W. Rand NCDOT District Engineer P.O. Box 1107 Statesville, NC 28687 (Adjacent Property Manager) Helen 1. Abbott 2288 18th Ave., NE Hickory, NC 28601 (Nearby Property Owner with well) Neva H. Flowers 2571 Section House Road Hickory, NC 28601 (Adjacent Property Owner with well) Central Telephone 14111 Capital Boulevard Wake Forest, NC 27587-5900 (Adjacent Property Owner) Vivian Hass Mays 3224 26th Ave. Place, NE Hickory, NC 28601 (Nearby Property Owner) Starnes Industries RR 2, Box 25 Hickory, NC 28601 (Nearby Property Owner) 43 Torn Spurling Director of Environmental Health Catawba County Health Department P.O. Box 389 Newton, NC 28658 (Health Director) Mayor William McDonald Mayor of Hickory, NC P.O. Box 398 Hickory, NC 28603 (Political Director) A permit will be required to install the recovery well. The permit will be obtained from the appropriate NCDWQ office at the time of installation. The proposed method of discharge will require coverage under general NPDES Permit NCG510000. A copy of the Notice of Intent (short form) is included in Appendix K. If the existing storm sewer along Springs Road is not accessible for discharge, a separate discharge line will have to be installed from the site to the drainage ditch (see Figure 2). In the latter case, a right -of -entry agreement with the owner of the Central Telephone facility will be required in addition to the NPDES permit. Upon installation of the remediation system, the NPDES permit and any access agreements will be obtained. Currently, an air discharge permit for the air stripper and SVE exhausts is not required unless the long-term average emission exceeds 5 tons of VOCs per year. This cutoff roughly corresponds to 1,500 gallons of gasoline. Based on past experience, it is unlikely that VOC emissions will exceed this value. It is possible that at startup, the short-term average VOC emissions will exceed the 5 ton/yr average, but the emissions should decline substantially after the initial startup phase. An engineer's certification will be obtained after construction to verify that the CAP has been implemented according the intent of the plans and specifications. A licensed North Carolina engineer will provide the certification. 44 8.0 LIMITATIONS TEC has presented a thorough effort to develop a corrective action strategy which will alleviate possible threats to human health and the environment. The chosen strategy is based on the available data. The opinions and conclusions stated in this report are in accordance with accepted engineering and hydrogeologic practices of the field at this time and location. No warranty is implied or intended. The focus of work at this site is limited to the investigation of petroleum hydrocarbons as gasoline. The results do not imply that other unforeseen adverse impacts to the environment are not present at the facility, although none have been detected. In addition, subsurface heterogeneities not identified during the current study may influence the migration of groundwater or contaminants in unpredicted ways. The limited amount of sampling and testing conducted during the assessment can not practically reveal all subsurface heterogeneities. Furthermore, the subsurface conditions, particularly groundwater flow, elevations, and water quality may vary through time. The modeling efforts were conducted using mathematical techniques which simplify the complexity of the subsurface environment. These simplifications are typical of modeling applications and are necessary to solve complex mathematical formulations using limited data. Consequently, model predictions are based on these simplifications. Error can be introduced into model predictions when actual conditions depart from the simplified representations used in the model. This uncertainty is balanced with a high factor of safety used in calculating alternate cleanup standards. 45 REFERENCES REFERENCES Brown, Philip M. et al. 1985. Geologic Map of North Carolina, 1 : 500,000 Scale. North Carolina Department of Natural Resources and Community Development. Freeze, R.A. and J.A. Cherry. 1979. Groundwater. Prentice -Hall, Inc., Englewood Cliffs, NJ, 604 pp. Goldsmith, R., D.J. Milton, and J.W. Horton, Jr. 1988. Geologic Map of the 1 x 2 Quadrangle, North Carolina and South Carolina, 1 : 250,000 Scale. U.S. Geological Survey, Map I-1251-E. Nyer, Evan K., D.F. Kidd, P.L. Palmer, et al. 1996. In Situ Treatment Technology. CRC Press, Inc., Boca Raton, FL, 329 pp. U.S. EPA. 1995. How to evaluate alternative cleanup technologies for underground storage tank sites. Solid Waste and Emergency Response, EPA Document # 510-B-95-007. TABLES TABLE 1 GROUNDWATER ELEVATION DATA SPRINGS ROAD GAS HOUSE, HICKORY, NC WELL CASING ELEVATION DEPTH TO WATER 4/2/96 EPTH„: TO DATER; /31/.96 RELATIVE WATER ELEVATION 4/2/96 RELATIVE WATER` ELEVATIO N 7/31196 MW1 100.00 18.34 81.66 8035. MW2 96.13 14.87 16.34 81.26 7979 MW3 99.67 17.90* *: :70 , 80.77 7897 MW4 102.97 21.74 '2 49`' 81.23 80 48 MW5 98.92 17.47 �83 81.45 80 09 MW6 96.20 15.92 80.29 7894 MW7 96.97 15.65 8 81.32 8017 MW8 93.71 12.04 81.67 79.79 MW9 100.44 19.24 `2.Q�06 81.20 80.38 MW10 101.09 19.85 0.63 81.24 80:4.6 All elevations are in feet Casing elevations are relative to an arbitrary datum point MW6 is a Type III well used for vertical delineation * MW3 contains -2.0' of product on top of the water table COMPOUND TABLE 3 PHYSICAL AND CHEMICAL PROPERTIES OF SELECTED COMPOUNDS SPRINGS ROAD GAS HOUSE, HICKORY, NC Henry's Constant (atm) 1310DEGRADABIt',ITY - • Benzene 1780 (20) 0.879 76 (20) 230 80 2.11 97 68 >0.1 MTBE 48,000 (20) 0.73 245 196 55 NA NA NA NA Density in g/mL SOL - Solubility in mg/L (@°C) V.P. - Vapor Pressure in mm of Hg (@°C) and 1 atm. Octanol/water partition coefficient S.G. - Specific Gravity (dimensionless value) B.P. - Boiling point NA - Not available - Adsorption coefficient 'Environmental Condition Half Life: Naturally occurring soil -groundwater system Biodegradability: <0.01 Relatively undegradable, 0.01-0.1 Moderately degradable, >0.1 Relatively degradable Sources: Nyer (1993), Lewis (1993), Walton (1988), Fetter(1988), Nyer (1992) TABLE 4 POTABLE WELL INFORMATION Springs Rd. Gas House Parcel No. Map' Ref. No` Property Owner Name/Address Primary; Sourceof Water Wel�l'Construction 5061 1 Dillard F. Abernathy RR 2 Box 93 Hickory, NC 28601 Municipal Water Unknown 2802 2 Fred W. Stafford 3221 26th Ave. Place NE Hickory, NC 28601 Municipal Water Unknown 3448 3 Helen I. Abbot RR 9 Box 440 Hickory, NC 28601 Potable Well Unknown 9071 4 Joe E. Huffman 3307 Springs Rd. NE Hickory, NC 28601 Potable Well Total Depth: 48 ft. Casing: 24 inch round tile 0'-48' Driller: Huffman Well and Drilling 6260 5 Neva H. Flowers 2571 Section House Rd. Hickory, NC 28601 Potable Well Unknown . 9233 6 Mickey A. Isenhour RR 4 Box 399 EA Conover, NC 28613 Potable Well Unknown 1146 7 James T. Boleman 2610 34th St Place NE Hickory, NC 28601 Municipal Water Unknown 1006 8 Reginald B. Deal RR 11 Box 1945 Hickory, NC 28601 Municipal Water Unknown 0677 9 Deal M. Pope 2531 Section House Rd. Hickory, NC 28601 Potable Well Unknown Information obtained from field reconnaissance and the Catawba County Geographic Information System Refer to figure for well locations Table Continued TABLE 4 (Continued) POTABLE WELL INFORMATION Springs Rd. Gas House . roperty.Owner'Name/Address ell Construction;;, 6473 10 Clarence W. Austin/ Willine B. Zettie RR 9 BOX 590 Hickory, NC 28601 Municipal Water Unknown 5880 11 Kenneth C. Powell RR 9 Box 705 Hickory, NC 28601 Potable Well Unknown 6905 12 Timothy L. Spencer 1645 26th St. Blvd. SE Hickory, NC 28601 Municipal Water Unknown 4702 13 Charles P. White 3335 25th Ave. NE Hickory, NC 28601 Municipal Water Total Depth: 40 ft. Casing: 24 inch round tile 0'-40' Driller: Unknown 3713 14 Everette C. Mathews RR 9 Box 703 Hickory, NC 28601 Potable Well Total Depth: 40 ft. Casing: 24 inch round tile 0'-40' Driller: J.R. Setzer Setzer Well Drilling 3431 15 William B. Huffman 2123 35th Street NE Hickory, NC 28601 Potable Well Unknown 1556 16 Odell B. and Vondell W. McNiel 1907 Kool Park Rd. NE Hickory, NC 28601 Municipal Water Unknown 9395 17 Katherine B. and Roger A. Ledford Rt. 11 Box 2027 Hickory, NC 28601 Potable Well Unknown 6131 18 Dillard F. and Martha Abernethy RR 2 Box 93 Hickory, NC 28601 Potable Well Unknown Information obtained from field reconnaissance and the Catawba County Geographic Information System Refer to figure for well locations MEDIUM TABLE 5 Summary of Exposure Pathways and Possibility of Occurrence Springs Road Gas House, Hickory, NC INGESTION (EATING} INGESTION.. (DRINKING) INHALATION Free Product Low Low Moderate Low Soil Low Low Groundwater Moderate Low Low Vapor Moderate (-) indicates method of exposure is not applicable. Scale of Possibility: None / Low / Moderate / High / Very High Feasibility In Situ Soil Vapor Extraction Yes TABLE 6 SOIL REMEDIATION OPTIONS" SPRINGS ROAD GAS HOUSE, HICKORY, NC In .Situ Bioremediation ; (Bioventing)'`= ... >: Yes In SEtu-.Passive Biodegradation,; INatural;Atterfuatroril) Yes Excavation and Off -Site Treatment. No Advantages • Effectively treats large volumes of soil • Removes contamination near or under fixed structures • Causes minimal disruption to business operations •Removes volatile contaminants from the zone of water table fluctuation • Degrades semivolatile organic compounds (SVOCs) and nonvolatile organic compounds 'Effectively treats large quantities of soil • Causes minimal disruption to business operations •Degrades contaminants near or under fixed structures • Degrades volatile organic compounds in place thereby reducing air emissions and need for treatment • Costs substantially less than other methods • Eventually degrades VOCs, SVOCs, and nonvolatile organic compounds • Causes minimal disruption to business operations •Generates no waste stream •Reduces potential for human contact with contaminated soil or soil vapor •Easy and rapid to implement • Destroys contaminants •Minimizes Tong -term liability • Can reuse some types of soil for backfill • Effective on soils with varying concentrations and constituents Limitations • Leaves residual constituents in soil • Less effective on heavier fuels • Subsurface heterogeneities may limit effectiveness • May require air discharge permit • Primarily targets biodegradable constituents •ls a relatively slow process •Requires sufficient nutrients, moisture, active indigenous microbial population, and pH of 6- 9 to degrade contaminants • Effectiveness may be limited in heterogenous soils •Targets only biodegradable constituents • Is a relatively slow process • Requires sufficient nutrients, moisture, active indigenous microbial population, and pH of 6- 9 to degrade contaminants "'Continues to act as a source until removed • Expensive for large volumes of soil with low contaminant concentrations, high moisture, or clay content •Transportation cost may be high • Fixed structures require removal and replacement Estimated Cleanup Time • ideal site': -90% reduction in 0.5-1.0 yr. • Average site: -90% reduction in 0.5-3.0yrs. ',Ideal site': -90% reduction in 1-2 yr. • Average site: -90% reduction in 1-4 yrs. • Highly variable. Longer than active remediation -Typically completed in 1 week Projected Costs ',Ideal site': $40K-$120K • Average site2: $100K-$150K • Ideal site': $40K-$120K •Average site: $100K-$150K 'Average risk assessment costs: $10K-$50K •Average monitoring and reporting costs: $10K-$60K •Average site2: $70K-$180K ($25-$35/cu yd) Information on advantages and limitations of remedial alternatives modified from USEPA publication No. 510-F-93-029 "An Overview of Underground Storage Tank Remediation Options" (USEPA, 1993) 'An "ideal site" assumes no delays in corrective action and a relatively homogeneous, permeable subsurface 2An "average site" assumes minimal delays in corrective action and a moderately heterogeneous and permeable subsurface TABLE 7 GROUNDWATER REMEDIATION OPTIONS* SPRINGS ROAD GAS HOUSE, HICKORY, NC Item Pump awl Treat :. Enhanced In Situ Bioretri diction Passive iodegradatio Bn (Natural Attenuatiohj-. In Situ Air Spargmg Feasibility Yes Yes Yes Yes Advantages •Reduces contaminant concentrations •Controls contaminant plume migration •Degrades contaminants in place •Achieves lower concentration levels than pump and treat •Costs substantially less than other methods •Eventually degrades VOCs, SVOCs, and nonvolatile organic compounds •Causes minimal disruption to business operations •Generates no waste stream •Reduces potential for human contact with contaminated water •Rapidly reduces VOCs from below ground water table •Can enhance and accelerate effectiveness of soil vapor extraction and downgradient pumping Limitations •Not very effective in aquifers with low permeability •May require expensive and lengthy long-term pumping and treating •High iron content and hardness can affect water treatment -Requires control of water table fluctuation to minimize smearing of contaminants •Might require offsite discharge permits •Targets only biodegradable contaminants •Requires sufficient nutrients, moisture, active indigenous microbial population, and proper pH to degrade contaminants •Effectiveness limited in low permeability or heterogenous soils •No control over plume migration •Targets only biodegradable constituents •Is a relatively slow process •Requires sufficient nutrients, moisture, active indigenous microbial population, and pH of 6-9 to degrade contaminants •No hydrodynamic control over plume migration •Removes primarily volatile constituents •Limited effectiveness in low permeability or heterogenous media -Difficult to control air distribution in ground water •Can promote vapor and plume migration •Limited performance data is _ available; contaminant levels may rebound over time •Peak effectiveness may require combination with in situ soil vapor - extraction 'Dissolved iron concentration >10 ppm will promote iron fouling Estimated Cleanup Time -Ideal site': 3-7 years •Average site2: 3-10 years or longer •Ideal site': —90% reduction in 0.5-1 yr. •Average site2: —90% reduction in 0.5-4 yrs. •Highly variable. Longer than active remediation. -Ideal site': —90% reduction in 0.5-1 year •Average site2: —90% reduction in 0.5-2 years Approximate Costs -ideal site': $150K-$200K •Average site2: $250- $300K -Ideal site': $150K-$250K •Average site: $200K-$500K -Average risk assessment costs: $10K-$50K 'Average monitoring and reporting costs: $10K-$60K •Ideal site': $60K-$180K •Average site2: $120K-$200K 'Information on advantages and limitations of remedial alternatives modified from USEPA publication No. 510-F-93-029 "An Overview of Underground Storage Tank Remediation Options" (USEPA, 1993) 'An "ideal site" assumes no delays in corrective action and a relatively homogeneous, permeable subsurface 2An "average site" assumes minimal delays in corrective action and a moderately heterogeneous and permeable subsurface Well ID RW1 RW2 RW3 RW4 RW5 Total Depth (ft) 33.0 TABLE 8 Summary of Recovery Well Dimensions Springs Road Gas House, Hickory, NC Inside' Diameter (in) 4.0 33.0 33.0 33.0 27.0 4.0 4.0 4.0 4.0 Screen InteNaf 6.0-33.0 6.0-33.0 6.0-33.0 6.0-33.0 12.0-27.0 0.020 0.020 0.020 0.020 0.020 5.0-33.0 5.0-33.0 5.0-33.0 5.0-33.0 11.0-27.0 Notes: 1. All well casing and screen made of Type 1 PVC. 2. Annular space above bentonite seal is filled with neat cement. 3. Filter pack material is 6/20 washed silica sand. 4. Bentonite pellets must be thoroughly hydrated before neat cement is added. Bentonite "interval: (ft) 3.0-5.0 3.0-5.0 3.0-5.0 3.0-5.0 9.0-27.0 FIGURES UTM GRIO ANO 1970 MAGNETVC NORTH OECtJNAflON AT CENTER OF SHEET SCALE. 1.24 i0C0 CONTOUR INTO DATL,M IS MEAN A L tiJE1_ PROtJ 5C(ASZG CN ENTAL CONSULTANTS, P.C. CARR8ORJ, ,NC A T 1CN IAP- QUALA OIL COMPANY, LTD. ROAD GAS HOUSE 0 & SECTION NC USE R AC> GR' ', NORTH C.AROUNA 8E FCL�rE.NI.N.C., US, TCiRAPH1CaACa ANGLE PROJECT NO. 1" = ,COO FGUPE NO. 17" • / . TABLE 2 Summary of Groundwater Analytical Results Springs Road Gas House All concentrations in ug/L = parts per billion (ppb) • n- sec- tert- 1,2- 1,2,4- 1,3,5- Sampling U.S. EPA Ethyl- Total Butyl- Butyl- Butyl- Chloro- Dichloro- Isopropyl- Naptha- n-Propyl- Trimethyl-Trimethyl- Mag- WeIIID Date Method Benzene Toluene benzene Xylenes MTBE IPE benzene benzene benzene form ethane benzene lene benzene benzene benzene Lead Iron nesium MW1 8/12/94 502.2 <1 <1 <1 <1 <5 <5 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <10 - - 8/8/96 502.2 <1 <1 <1 <1 <5 <5 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 34 1'i - - MW2 8/12/94 502.2 _ 3i ..;%r i 186 14 680 , "3s40 100 ' 1 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 <10 - - 818/96 502.2 <10 46.5 <10 280 1,14#Q _ : 31.4 <10 <10 <10 <10 <10 <10 <10 <10 = _ 41 9]:',,!;.,1:.: :46 5 '- 10 90 634 = MW3 8/12/94 502.2 `3500 , 275,004A <2,500 <500 <500 _48yi]I)0 '= �',950. _9950- <500 <500 <500 <500 <500 <500 <500 <500 ;21 ' 8/8/96 502.2 - - - - - - - - - - - - - - - - - - - MW4 8/12/94 502.2 E,�a 1t3.-- -] 10.3 3.3 16.3 <5.0 <5.0 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 68 - - „,.1 11/16/94 502.2 <0.5 <0.5 <0.5 <0.5 <1 4 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 - - - 12/13/94 6010 - - - - - - - - - - - - - - - - 11 - - 3/20/95 601 - - - - - <5.0 - - - - - - - - - - - - - 8/8/96 502.2 <1 <1 <1 <1 <5 <5 <1 <1 <1 ---= [ii <1 <1 <1 <1 <1 <1 <1 - - <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.05 - - MW5 11/16/94 502.2 <0.5 <0.5 <0.5 <0.5 2 7 T 7 <0.5 4; <0.5 2/9/95 502.2 2 5, 6.9 5.5 46 <5 <5 <1 <1 <1 <1 <1 <1 2.3 '=+6 5 62 4 21 8 3/20/95 601 - - - - - <5.0 <1 <1 <1 -T <1 30 4,430 8/8/96 502.2 <1 <1 6.84 61.9 <1 <1 <1 P r. 2.'16 ,1 <1 8::07 ...1 j, 1;51 _ 27S.H __ ii 72 r'. _. < <0.5 <0.5 3 5 <0.5 <0.5 MW6 11/16/94 502.2 <0.5 0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.05 - - 3/20/95 502.2 <1 <1 <1 <1 <5 <5 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 • - - - 8/8/96 502.2 F 6 51 <1 <1 8.88 <5 <1 <1 <1 <1 <1 <1 <1 <1 <1 = 2 16 :,11 <1 -.. 55 .y .., - - MW7 11/16/94 502.2 <0.5 <0.5 <0.5 <0.5 <1 3 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.05 - - 3/20/95 601 - - - - - <5.0 - - - - - - - - - - - - - 8/8/96 502.2 <1 <1 <1 <1 <5 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 - - MW8 12/13/94 502.2 <1 <1 <1 <1 <5 <5 <1 <1 8/8/96 502.2 <1 <1 <1 <1 <5 <5 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1, <1 <1 <1 <1 <1 <10 <1 - - - - MW9 1/31/96 502.2 2 5; 1 5 1.4 8.5 41.8 <5 <1 <1 <1 <1 22 2 <1 <1 { 1 9 6 4�M aG 4 <1 - - 8/8/96 502.2 <1 _....,; <1 <1 <1 37.9 4.68 <1 <1 <1 <1 9_95 <1 <1 <1 <1 <1 <1 - - MW10 1/31/96 502.2 t .80.7 12.3 2.2 119 48.2 27 19.9 <1 <1 <1 a 19.9 <1 <1 <1 <1 - - 32 S ' <1 8/8/96 502.2 353' <1 <1 44.9 144 90.8 <1 <1 <1 <1 - 86 1n i, <1 <1 <1 <1 <1 <1 270 1,120 15A 2L .0202 (g) Standard 1 1,000 29 530 200 70 NE NE NE 0.19 0.38 NE 21 NE NE NE 15 ND ND Notes: 1. Lead, Iron, and Magnesium digestion by Method 3030c. . 2. Detected concentrations are in bold. 3. Concentrations in excess of 2L Standard are shaded. 4. ND - Not determined where compounds have been established to be naturally occurring. 5. Monitoring well MW3 not sampled during the 8/8/96 sampling event due to the presence of liquid -phase product. 6. - Not Sampled. STARNES INDUSTRIES PROPERTY SPRINGS ROAD (SR 1453) WOODED CITY WATER MAIN 12" PVC CENTRAL TELEPHONE FACILITY DROP INLET SHED VIVIAN H. MAYS HELEN I. ABBOTT I PROPERTY I PROPERTY I , STORM DRAIN DUCT UN PR XIMAT SEPTIC FIELD ER ISLANDS CONCRETE 33RD STREET PLACE NE POTABLE WELL LEGEND TYPE II GROUNDWATER MONITORING WELL TYPE !II GROUNDWATER MONITORING WELL 0 POTABLE WELL LOCATION STORM SEWER DROP INLET STORM SEWER AND FLOW DIRECTION PRoPo,Ep DrscKARcaE RATE NOTES: . UTILITY AND DRAINAGE LOCATIONS ARE APPROXIMATE. GRAPHIC SCALE 2©' 40' 1" = 4©' r • \ \ P7-55/L11A JOHNSON, CHARLES O. & / PRISCILLA C. P7-55/L9 ABBOTT, HELEN 1. / \ • \ \ • • r / P7-55/L8 \ / \ MAYS, VIVIAN HASS \ • P7-551L6 \ \ HUFFMAN, HUGH D. & \/ / \ \ LINDA H. / - P7-55/L7 \ / STARNES INDUSTRIES • \ \ • \ / • / / • P7-55/L5 \ BUMGARDNER, LYNN SHELL • \ • \ • \ • • • • • • • • / / • \ \ • • • • • • ♦ \// <ID� } / / *SITE • \./ P7-24/L1A SPRINT MI D-ATLANTIC CO 7. TELECOM • • / / 1 L • • P7-24/L2 MILLER, TIMOTHY J. & JENNIE D. 1 \ / / / \ • \• • \ / !!L CATAWBA CO. TAX MAP NO. 21-7 P7-55/L5 PROPST, HOWARD M. PARTNERSHIP ♦ P7-24/L1 / QUALITY OIL / COMPANY, LTD. ,/ / / /. / / /\ ` P7-24/L10 FLOWERS, NEVA H. • • • • \ \ P7-24/L9 \ \ FLOWERS, NEVA H. P7-24/L8 SPENCER, TIMOTHY LEE _ • 1? LEGEND P7-241L1 A SPRINT MID -ATLANTIC - TELECOM PLATT NUMBER/ LOT NUMBER PROPERTY OWNER NOTES: PLATT/LOT NUMBERS REFER TO CATWABA COUNTY TAX MAP NO. 165-H EXCEPT WHERE NOTED. 0' 25' 50' 100' 200' SCALE: 1" = 100' Q w CC U.1 Cl_ 0 CC a. Z z O LU 0 0 ct O Q 00 z O zz �z �Oz IX < W 00)0 _ 0¢� o Jcz Z C7 CC Z0 o_ U 0rA= 2 CARRBORO, NC RELATIVE ELEVATION RELATIVE ELEVATION MW-8 100' go' 1�- 70' - 80' ton' , 00' �- 70' 00'_ SECTION A -A' MW-2 MW-6 MW-5 B-11 (13-15'): SDL / / / / / :1:1: _ :. MW-3 / . / B-9 B-3 P2A (14-15'): 480 (6): BDL (12'): 26.9 (18-19'): 12.4 (11'): BDL (15'): 12.5 468 (23-24'): 797 _ / 1: T 1 , r , 1 �� / /i/ / / B-15 (18-20'): BDL MW-4 MW-7 / / r / / ' / / / ' / f / ▪ / / / / / / / / / / / / / / / / / / / / / / / / / / Iv / / / 4 / ' _/ • SECTION B-B' MW-6 8-11 (13-15'): BOL MW-5 / MW-3 468 B-13 (13-15'): BOL MW-1 /, / / / / / / / / 7 / / / / / / / / / / / / / / / / / / / /• / / // / / / ' /./ /,_ / / / / / /` / / / /• / / / /�/x /,'%� %7/:j ;-, ;v / - -�� ti LINE CROSS-SECTION A -A' SPRINGS RO • (5.R. 1453) 1m.1 .. LINE OF CROSS-SECTION B-Bs 477 • . i LEGEND • RED -ORANGE TO YELLOWISH TAN CLAYEY TO SILT (CL-ML) EXTENT OF 2L VIOLATION EXTENT OF 2L VIOLATION //!' /�. YELLOWISH TO REDDISH FINE TO COARSE -GRAINED SAND (SP-SW)/ QTZ-FELS GNEISSIC SAPROLITE FINE TO COARSE -GRAINED WEATHERED GARNET -MICA -QUARTZ -FELDSPAR GNEISS B-13 SOIL BORING LOCATION (SAMPLE DEPTH IN PARENTHESES) (13-15'): BDL--__ TPH BY EPA METHOD 5030 RESULT RESULTS IN PARTS PER MILLION 8DL= BELOW DETECTION LIMITS SAMPLE COLLECTION POINT INFERRED EXTENT OF SOIL IMPACT BY PETROLEUM HYDROCARBONS (10 PPM BY EPA METHOD 5030) TRACE OF POTENTIOMETRIC SURFACE NOTES: ELEVATIONS REFERENCED TO AN ARBITRARY 100' DATUM PLANE. MONITORING WELL WIDTHS NOT DRAWN TO SCALE. 0' 10' 30' 60' 90' SCALE: 1" = 30' HORIZONTAL & VERTICAL SCALE NO VERTICAL EXAGGERATION w Cn ") Z 0 O O U 0 co a 0) O¢ 0 r• n� Xz� Ea U a� • 1.z O 00z LLI O zcc CD <0 < 1— C-) Lu Ey ooz QUO U Z O CO 2 FIGURE NO.: CHECKED BY: gr- CARRBORO, NC SPRINGS ROAD (SR 1453) MW8 (79.79') WOODED f (79.79' 1 / MW2 1 MW8 1 1 1 1 r 1 1 1 1 f MW7 (8Q.17' 1: 1 r 1 1 1 1 0 POTABLE WELL 1 1 1 1 1 1 1 1 1 1 f / / / r 1 / r /--1 I MW3 / r Qfr / f _ j 1 / f 1/ CENTRAL f / 1 / /, ! r / TELEPHONE 1 �/ 11 �/ �I J f FACILITY j '♦ 1 JAI I f CD O I/ ,T' '� .� r. f' 40. ,� $MW10 o.0• , f ♦•' .0, i ' r 1 O 0 ,�v1W1 f �Q Q ' (80.35') r b0`.Z r f MW4 11910 (80.48') 33RD STREET PLACE NE LEGEND TYPE II GROUNDWATER MONITORING WELL TYPE III GROUNDWATER MONITORING WELL 0 POTABLE WELL LOCATION 1 Sa ►► POTENTIOMETRIC SURFACE CONTOUR SHOWING INTERPRETED GROUND- WATER FLOW DIRECTION. CONTOUR INTERVAL IS 0.20' WATER TABLE ELEVATIONS ARE LISTED BENEATH THE MONITORING WELL NAMES IN FEET. MW3 WAS NOT USED IN THE CONSTRUCTION OF THE POTENTIOMETRIC SURFACE MAP DUE ,TC THE PRESENCE OF FREE PRODUCT GRAPHIC SCALE 0' 20' 40' 1' = 40' 80' Cn 0 z w C7 Li w 0 0J 0 w U 52 0 0 0 0 z U w 0 0 0 w - J V) Z Lj W 3- z OI- Q_ z Z QLU (!) LI1 Z zo � U CAH 3OJ O, NC CENTRAL TELEPHONE, OFFICE ]Odd L JS z TRAILER SECTION HOUSE READ (SR 1491) m 0) ado SONlds r 3M JNI0O11NOII III 3dA.I ll3M ONIaClINOVN II 3d;,1 0 ['1 z TURNER ENVIRONMENTAL CONSULTANTS, P.C. CARRBORO, NC ESTIMATED FREE PRODUCT EXTENT SPRINGS ROAD GAS HOUSE 3360 SPRINGS ROAD NE, HICKORY, NC QUALITY OIL COMPANY, LTD. PROJECT NO: 01694 CHECKED BY: MJB FIGURE NO. 6 SCALE: 1" = 30' DRAWN BY: GAT DATE: 7/31 /96 01 0n I]N ]OV-ld 13]=I1S .§± m^ ❑ m rI Q m z m CO"-,CD CENTRAL TELEPHONE OFFICE m0 m rl; Nam•+ CaA I 1 l m � W N Cn ► m m ►p r- '. a .v. 7 it.N f 1 J ;;;jja o":?m `1 :::,a'► a o A ,Li CIS ..006A •-r r� I I I -Nam..---E'�a'm � pOLi: .I , N SECTION HOUSE ROAD (SR 1491) —! 1VHdSV- cn ZO z 0 D 0 �C7 01 01 x —I vy m 3X in Z 0 fn 0 1 0 z z z 0 z mm 90► 73 - In IT1 0 I— ca 0 - Z nc1 so L71 x- z 0 O D o— (.1r 0 —10 0 0 1'1M ONRIOlINOW III 3dAl 1l3M ONIi;O_INOA i 3d f 1 0 1 I TURNER ENVIRONMENTAL CONSULTANTS, P.C. CARRB0R0, NC ESTIMATED EXTENT OF SOIL CONTAMINATION SPRINGS ROAD CAS HOUSE 3360 SPRINGS ROAD NE, HICKORY, NC QUALITY OIL COMPANY, LTD. PROJECT NO: 01694 CHECKED BY: MJg FIGURE NO. 7 SCALE: 1" = 30' DRAWN BY: GAT DATE: 7/31/96 3N 30b1d 133?:11S alCC 0 0 0 m 0 rri--Ico ° I I I I IAAAA A 01 SECTION HOUSE ROAD (SR 149 r) 0 °Val SONI8dS N m F U) -{ C� 0 > 1 --Ip O zm rrl 0 SXP-Ip3 m 1 1 1 IAAAA A I1 4ci 0 1,3 o S u 0 0 m co TURNER ENVIRONMENTAL CONSULTANTS, P.C. CA•t' 3C)1 0, NC o= a I-MC0 � m Qr mmZ xi rq m v00 Zr... V1 xi 23 rr- C 0-1z 0=0 > C m DIl 0 NOIIV001 TOM 318V10d 631VMONfOe+O III ON121011NOW BTEX AND MTBE ANLYTICAL RESULTS MAP SPRINGS ROAD GAS HOUSE 3360 SPRINGS ROAD NE, HICKORY, NC QUALITY OIL COMPANY, LTD. PROJECT NO: 01694 CHECKED BY: MJB DRAWN BY: JRC 1 m m z 0 SCALE: 1 " = 40' FIGURE NO. 8 DATE. 1 1 /13/96 MAP REF. NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 LEGEND POTABLE WELL LOCATION 17 PRIMARY WATER SOURCE IS S '.0 ._ V V_\CPAL `i:r 5'STE'. . • POTABLE WELL LOCATION B PRIMARY WATER SOURCE IS FROM THE MUNICIPAL WATER SYSTEM. PROPERTY OWNER DILLARD F. ABERNATHY FRED W. STAFFORD HELEN I. ABBOT JOE E. HUFFMAN NEVA H. FLOWERS MICKEY A. ISENHOUR JAMES T. BOLEMAN REGINALD B. DEAL DEAL M. POPE CLARENCE W. AUSTIN/WILLINE B. ZETTIE KENNET H C. POWELL TIMOTH L. SPENCER CHARLES P. WHITE EVERETTE C. MATHEWS WILLIAM B. HUFFMAN ODELL 3. AND VONDELL W. McNIEL KATHERINE B. AND ROGER A. LEDFORD DILLARD F. AND MARTHA ABERNETHY NOTES INFORMATION OBTAINED FROM FIELD RECONNAJSANCE AND THE CATAWBA COUNTY GEOGRAPHIC INFORMATION SYSTEM. REFER TO TABLE 1 OF THE TEXT FOR ADDITIONAL INFORMATION REGARDING THE POTABLE WELLS. POTABLE WELLS WERE LOCATED WITHIN A 1,500' RADIUS DOWNGRADIENT OF THE SITE. POTABLE WELLS IN THE UPGRADIENT AND LATERAL DIRECTIONS WERE LOCATED WITHIN A 1,000' RADIUS. THE REMAINING PROPERTIES TO THE WEST AND SOUTHWEST OF THE SITE ARE CONNECTED TO THE MUNICIPAL WATER SYSTEM. INTERPOLATED HEAD GRADIENT IN THE UNCONFINED AQUIFER BASED UPON SITE MEASUREMENTS. D_ >- 5- [L 0 F- 0_ LJ 0 LLJ 0 z U_ LJ (7 QUALITY OIL COMPANY, LTD, rn C9 V 1- to CHECKED BY: 0 r 0 z ca rn 0 0 z 1- 0 d 0 0 If LJ V CARRBORO, NC CENTRAL TELEPHONE OFFICE \\‘' o rn -� Nam` '''' ' '�" T '�` ''• n j tom ,, ,....1 Y I o O 1 f n. 0 I m r z --I —1/#i) d SECTION HOUSE ROAD (SR 1497) „ , 10' _ 0- -41)- . -1- n o o ro m m z n x m 0 113M 113M ONV 1-GM ONI}1011NOIH 113M ON1230SINON II 3d,l,l. TURNER ENVIRONMENTAL CONSULTANTS, P.C. CARRDORO, NC REMEDIATION SYSTEM LAYOUT SPRINGS ROAD GAS HOUSE 3360 SPRINGS ROAD NE, HICKORY, NC QUALITY OIL COMPANY, LTD. PROJECT NO: 01694 CHECKED F3Y: JSH FIGURL NO. 10 1 SCALE: 1 " 30. DRAWN BY: CAT DATE: 7/31/96 RW TOP LOAO RW2 RW3 TOP TOP LOAD LOAD RW4 TOP LOAD RW5 TOP LOAD PNEUMATIC GROUNDWATER PUMPS 01L-WATER SEPARATOR OIL MIST FILTER PRODUCT TANK AIR PARTICULATE FILTER COMPRESSOR DISCHARGE TO O STORM DRAINAGE INFLUENT SUMP STAGE 2 CARBON TANKS F2-SAFE F2-HI F2-LO F3-HI F3-LO F2-SAFE —� F2-HI F2-LO F1 INFLUENT PUMP 7r PS1 AIR BLOWER BI (F3A-SAFE)Q, {INSTALLED ONLY IF EFFLUENT SUMP' IS SEPARATE FROM AIR STRIPPER) AIR STRIPPER W v M MOTOR POWER OUT I < ■ - < m • I Pr) . Q d} aj a ja mj T I T I !++ 11 f IN OUT CONTROLLER 54 STAGE 1 AGGREGATE CARBON TANKS FILTER TANKS 51 --� S2A S2B - S3A —�53B — � 54 CONTROL SWITCH OUT EFFLUENT SUMP F3-SAFE `-r F3-HI F3-LO EFFLUENT PUMPS AGGREGATE BACKWASH TRICKLE FILTER "•" INDICATES COMPONENTS OF THE SVE SYSTEM, WHICH ARE DEPICTED ON FIGURE 13. • GROUNDWATER RECOVERY PUMPS CLEAN ENVIRONMENT ENGINEERS MODEL AP-4 OR SIMILAR MAXIMUM 0.D. 4 INCHES • OIL -WATER SEPARATOR HYDROFLOW MODEL DP-4 OR SIMILAR COALESCING MEDIUM, SEDIMENT CHAMBER. 10-15 GPM MAX FLOW, FIBERGLASS SHELL, RAINPROOF COVER • SUMPS POLYETHYLENE CONSTRUCTION, 70-100 GAL. LOW, HIGH. AND FAILSAFE LEVEL SWITCHES, SPECIFIED BY EQUIPMENT CONTRACTOR SPECIFICATIONS • TRANSFER PUMPS CENTRIFUGAL, 1/3 - 1/2 HP 115 OR 230 VAC, 1-PHASE • LOW PROFILE AIR STRIPPER CARBONAIR MODEL STAT-15 OR SIMILAR 1.5 HP BLOWER (NOMINAL), 230 VAC. 1-PHASE > 98X TOTAL VOC REMOVAL ® 3 GPM > 25% FLOW EXPANSION CAPACITY WITH 95% VOC REMOVAL • AIR COMPRESSOR 2-STAGE RECIPROCATING AIR PUMP SPECIFIED BY GW PUMP SUPPLIER 230 VAC 1-PHASE MOTOR SPECIFIED BY GW PUMP SUPPLIER MIN. 80 GAL. TANK WITH AUTOMATIC DRAIN VALVE • PARTICULATE FILTER TYPE -A, 5-MICRON • OIL MIST FILTER TYPE-C, 100% EFFECTIVE MIN. 10 SCFM FLOW MIN. OPERATING PRESSURE 120 PSIG • CARBON TANKS 90 L85 LIQUID PHASE GRANULAR ACTIVATED CARBON 50-75 PSIG PRESSURE VESSEL • AGGREGATE SHALL CONSIST OF CLEAN PUMICE OR SAND LEGEND 1 2-WAY SOLENOID VALVE PRESSURE REDUCING VALVE PRESSURE REGULATING VALVE CHECK VALVE BALL VALVE GATE VALVE ANTISIPHON VALVE SAMPLE PORT AIR FILTER FLOAT SWITCH (WATER) FLOAT SWITCH (PRODUCT) PRESSURE SWITCH TOTALIZING METER 7 FLOW METER PRESSURE GAUGE WATER LINE WITH FLOW DIRECTION COMPRESSED AIR LINE 0,1 SCHEMATIC LLJ (n C) z O 0 LLJ LJ L-L+ LLI 0 z D 0 0 U z 0 U LJ = p U1 E- DLJJ 1 )- 0 Z U IY 0 (n 0ZJ EE U 1n o - JJ- CC coCL 01InCY 0 Ee LL CHECKED BY: r m 0 rn r� PROJECT N w Z 0 z C/V2NHORQ, NC RW1 RW2 RW3 GROUNDWATER RECOVERY WELLS RW4 VACUUM RELIEF VALVE. MOISTURE DROPOUT TANK AIR FILTER z� AIR VENT TO ATMOSPHERE • CONDENSATE 82 VACUUM BLOWER EXHAUST MUFFLER SPECIFICATIONS • ANTICIPATED OPERATING CONDITIONS 30 SCFM 80 INCHES H2O VACUUM AT BLOWER INLET • GROUNDWATER RECOVERY WELLS SEE FIGURE 13 FOR WELL DETAIL • MOISTURE DROPOUT TANK 40-GAL. NOMINAL CAPACITY >120 INCHES H2O OPERATING VACUUM • REGENERATIVE VACUUM BLOWER EG&G ROTRON MODEL EN523M5L OR SIMILAR 3.0 HP EXP MOTOR. 230 VAC. 1-PHASE • • AIR FILTERS REPLACEABLE 10-MICRON CARTRIDGE ELEMENT WELL HEAD VALVES PROPORTIONAL CONTROL BALL VALVES E.G., "PROFILE2" VALVES BY HAYWARD IND. PRODUCTS INC.. ELIZABETH, NJ NOTES 1. FLOAT SWITCHES AND MOTOR CONTROLS SHALL BE INTEGRATED WITH MAIN CONTROLLER. SEE GROUNDWATER REMEDIATION SCHEMATIC, FIGURE 11. 2. ALL SVE EOUIPMENT WILL BE INSTALLED OUTSIDE OF EQUIPMENT SHED. LEG N CHECK VALVE BALL VALVE GATE VALVE VACUUM RELIEF VALVE AIR FILTER FLOAT SWITCH FLOAT SWITCH PRESSURE/VACUUM GAUGE --;' VACUUM LINE AND FLOW DIRECTION • 7i�7 .1 / z„,1),/ SCHEMATIC (n U z C1! 0 Li.l= C) F- LLj 0 z z > 0z cn¢¢ (CD 0 U70 z E Go 0 Q J CL r 0 CC C7 z In CHECKED BY: 0 0 0 0 W 0 0C a z 0 z U N 3/4—INCH GROUNDWATER DISCHARGE HOSE 1/2—INCH COMPRESSED AIR HOSE CONCRETE COLAR, SEE NOTE 2 EXISTING PAVEMENT SEE NOTE 3 d •• d 1, 4 a a.449 GRAVEL SUBGRADE oQ000000000000 oao„o„0�0„0„0 PROPORTIONAL CONTROL BALL VALVE GRAVEL BACKFILL, TAMPED 2—INCH SCH. 40 PVC VACUUM PIPE g0000 0000 0 0 0 0 00000�0 000-000_51 0000000 4—INCH SCH. 40 PVC HOSE CONDUIT 10••-111 PVC PIPE EXTENSION OR FLEXIBLE VACUUM HOSE PVC WELL CASING NEAT CEMENT HYDRATED BENTONITE PELLETS GRADE 6/20 WASHED SILICA SAND 0.020—INCH SLOTTED PVC SCREEN // // / // • 2x2x2—FOOT STEEL VAULT WITH BOLTING COVER H2O LOAD RATING 44 0-0 000 0 000000000 O O Oa• 00000p000 O O O O j Oo0OQO 0o0000 0000000 H- 8 INCHES (MIN.) i 12 INCHES (MIN.) VACUUM GAUGE 24 INCHES 12 INCHES m — 4 INCHES DEPTH VARIES, SEE NOTE 1 DEPTH VARIES, SEE NOTE 1 j. RECOVERY WELL O U L~iJ o_ z~ 0 Z <O3. 0 CC Lilo O ZJ CCCCo t- z ©J tY co Q CL r•-) O to 1410 0 z x N 7 CHECKED BY: c� co co D 0 o0 PROJECT NO: z 0 z 0 NOTES 1. WELLS RW1 — RW4 SHALL HAVE TOTAL DEPTHS OF 33 FEET WITH 27 FEET OF SCREEN. WELL RW5 SHALL HAVE A TOTAL DEPTH OF 27 FEET WITH 15 FEET OF SCREEN. 2. CONCRETE MINIMUM COMPRESSIVE STRENGTH 3,000 PSI AT 28 DAYS. 0.5-1.0 INCH VERTICAL SLOPE FROM INSIDE TO OUTSIDE EDGE. 3. EXISTING SURFACE WILL VARY WITH WELL LOCATION. THE SURFACE WILL BE ASPHALT OR CONCRETE. A CONCRETE SURFACE IS DEPICTED ON THIS DETAIL. 4. WELLS RW1 — RW4 SHALL HAVE SVE CONNECTION AS SHOWN. RW5 WILL NOT INCLUDE SVE CONNECTION. 5. SEE FIGURE 15 FOR PIPE AND CONDUIT TRENCH DETAIL. • 4ticie...74/* KERO - as_ SPRINGS ROAD (SR 1453) (1---ASPHALT —z) .RW5 RW3 Osr 7 II ' RW2O nr PRODUCT LINES ('APPROXIMATE'') jI f{ f !CONCRETE--� EQUIPMENT COMPOUND DISPENSER 0 4-• RW4 I I+ � f! II 'f I I fr 33RD STREET PLACE NE PIPE SCHEDULE HOSE CONDUIT, 4-INCH WITH 75 FT QTY. 1, 3/4-INCH DISCHARGE HOSE QTY. 1, 3/4-INCH AIR HOSE . VACUUM PIPE, 2-INCH ®-© HOSE CONDUIT. 4-INCH WITH 60 FT QTY. 1. 3/4-INCH DISCHARGE HOSE QTY. 1, 3/4-INCH AIR HOSE VACUUM PIPE, 2-INCH ©-© HOSE CONDUIT, 4-INCH WITH 25 FT QTY. 1, 3/4-INCH DISCHARGE HOSE QTY. 1, 1/2-INCH AIR HOSE VACUUM PIPE, 2-INCH 8-0 HOSE CONDUIT, 4-INCH WITH 20 FT QTY. 1, 3/4-INCH DISCHARGE HOSE QTY. 1, 1/2-INCH AIR HOSE VACUUM PIPE, 2-INCH ©-0 HOSE CONDUIT. 4-INCH WITH 45 FT QTY. 1, 3/4-INCH DISCHARGE HOSE QTY. 1, 1/2-INCH AIR HOSE VACUUM PIPE, 2-INCH ©-o HOSE CONDUIT, 4-INCH WITH 55 FT QTY. 1, 3/4-INCH DISCHARGE HOSE QTY. 1, 3/4-INCH AIR HOSE VACUUM PIPE. 2-INCH ©` HOSE CONDUIT, 4-INCH WITH 50 FT QTY. 1, 3/4-INCH DISCHARGE HOSE OTY. 1. 3/4-INCH AIR HOSE VACUUM PIPE, 2-INCH NOTES i 0 0 0 z 0 W 1. PIPE SCHEDULE DOES NOT INCLUDE ELBOWS, COUPLINGS, OR OTHER FITTINGS. 2. ALL CONDUIT AND VACUUM PIPES SHALL BE SCHEDULE 40 TYPE 1 PVC. 3. TRENCH LENGTHS ARE APPROXIMATE AND DO NOT ACCOUNT FOR VERTICAL SEGMENTS AT JUNCTIONS. 4. LONG -RADIUS ELBOWS SHALL BE USED FOR HOSE CONDUIT BENDS. VACUUM PIPE BENDS MAY BE EITHER NORMAL OR LONG -RADIUS ELBOWS. 5. PIPE AND HOSE DIAMETERS ARE INSIDE DIAMETERS. , LEGEND O TRENCH STATION 1 JUNCTION BOX. 2'x2', H2O LOAD RATING GROUNDWATER RECOVERY AND SVE WELL GROUNDWATER RECOVERY WELL A AIR SPARGE WELL CONDUIT TRENCH "fe' GRAPHIC SCALE 0' 15' 30' 1' = 30' 60' U Z W >2 _IX 0 Y TW U U�F- i>-U(¢jO�0 in ULu OOO:°;LLj- .j QZ 1o 0 Ocn; 0_12L—Lij (ncTz r-12 c=;1‹ 11 15-96 FIGURE NO. Crl CHECKED BY: PROJECT NO: 01694 CARRBORO, NC ,agik&•, 3" ASPHALT CAP \// • / �\ /\ / �� / (SEE NOTE 3) \ \ \ - \7\ / / / `�/, /' COMPACTED BACKFILL (SEE NOTES 4 & 2) //> \ \\/ \// /// // V/ /X ,\ // 7/ / / / SCH. 40 PVC PIPING -TYPICAL �/ / \ /\ / /—� 4' s: _• "CVO il`7_-{-_�`�pt.: C C``J_,, G ,O^ 6" NOMINAL 2 - 3 FT. DEPTH - L _ 18" NOMINAL - NOTES: 1) BACKFILL MUST BE MECHANICALLY COMPACTED IN 6-8 INCH LIFTS. 2) BACKFILL SHALL BE FREE OF LARGE OR ANGULAR ROCKS WHICH COULD DAMAGE PVC CONDUIT DURING COMPACTION. 3) SURFACE FINISH SHALL MATCH EXISTING SURFACE. PEA GRAVEL (0.25") OR MEDIUM TO COARSE UNIFORM SAND W 0 1- 0 0 U U c.1 En } m 5 PROJECT NO Lit z ❑ z w U y CARRBORO,NC APPENDIX E Recovery Well Capture Zone Modeling Motel Dawtc ) w`d1' site O Ic o N- 0 0 0— w O 0 N RW3 RWz 2500 2550 1 2600 2650 2700 ) 2750 2900 2850 2900 2950 FLOWPATH 5.11 Copyright 19139-1991 uat er 1 oo ht.dr ogeol ogi c sof t uar e Model Dimensions No. r ows : 58 No. columns : 61 No. pumps : 5 No. inlct : 0 No. cons. heads : 116 No. const. flux : 0 No. river nodes : 0 No. drain nodes : 0 Units : Ift]Cday] Data Set : SPRINGRD c cl C r`t d W l*L VV 5 2500 2550 2600 - +s Tt 2650 2700 7 r / 7 2750 • Hisof"cd '- o w. e.,r•� e.o�►. � P i g cigcn. i • le x k i ; 2, (D _pf/c �.f / r 1 2800 2.b ev"m^eoN� few 2850 4- a� 2900 2950 FLOWPATH 5.11 Copyright 1989-1994 uat er 100 hydr ogeol ogi c sof t uar e Model Dimensions No. roes : 58 No. columns : 64 No. pumps ; 5 No. injct : 0 No. const. heads : 116 No. const. flux : 0 No. river nodes ; 0 No. dr at n nodes : 0 Units : CFtlCday] Data Set : SPRINGRD Co0-5-frcko f t ,2o.4 Vov,r o(o..r Le_5 FLOWPATH 5.11 Copyright 1989-1994 uaterl oo hydr ogeol ogi c sof t uar e Model Dimensions No. rows : 58 No. columns : 61 No. pumps : 5 No. injct : 0 No. cons:_ heads : 116 No. const. flux : 0 No. river nodes : 0 No. drain nodes : 0 Units : Ift][day] Data Set : SPRINGRD 1 (.500 2550 2600 2650 Co [-(ctM 5 - iG, Q6 -fit 2700 r 1 2750 2800 2850 2900 /950 CON.-F.:,N 1 Rm.! Nod-R-.5 R-1oo.�- Ao , m 8ct cifff } upon- eaa v� ra. . o fieldflb .,a-���► CO 0 t. 0 N n 0 a) — ,o 0 'o o o_ ILi 0 0 LL7 - 2500 to N 2550 2600 • 2650 0 lil O lfi 0 0 in 0 in r\ O N 0 to n F� 00 !n m m Qi ai Q7 to s� 1 m tP I 9i Qi I CP 4i Ifi 2700 2750 2800 2850 2900 o�t � 0,3 5PW`1 c,: (2Gav�xv Wei ` 5 0 0 O 0 1 2950 FLOWPATH 5.11 Copyright 1989-1999 waterloo hydr ogeol ogi c sof t uar e Model Dimensions No. roes : 58 No, columns : 69 No. pumps : 5 No. 'Hutt : 0 No. const. heads : 116 No. const. flux : 0 No. river nodes : 0 No. drain nodes : 0 Hydraulic Heads (ft) Min : 95.611 Max : 100.000 Units : [ft][day] Data Set : SPRINGRD FLOWPATII 5.11 Copyright 1989-1994 Model Dimensions CO O O z No. Columns 0 No. const. heads 0 0 v 0 O drain nodes z° z° z° Velocities <ftid) CO N. • 0 0 O dd [ x P r U Q n 4n C 3 0 z 0 u-) m u) ea 1] 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 !! 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4.0\3r 1 1 1 1 1 i 1 1 1 1 II 0 1 1 1 1 1q`tje'°�1r ! 1 1 1 1 1 1 1 1 1 1 1 1 1 0 tit 1`1 1 1. 1 1 1 1 1 1 1 1 1 1 1 MI1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 ! 1 1 1 1 1 1 " \ �,,. � . I� l 1 / ! ! J 0 \ ,1 f ! 1 / 1 1 1 \ \ \ / / / / / / J ! \ \ \`.... •` — ✓ / / / / / / 1 1 1 — o ✓ N \ \ .fib — �J,,i�— ✓ ✓ / / / / 1 1 1 s oo ` ,4� ,- / / / / 1 1 d �� 1 \ ` \ 1 ! J i ti =. . . %r t ! 1 /1 l N t 1 1 1 ‘t t — i ao / i r 1 ! i 0 1 1 t t t / r r 1 r 1 1 1to 1 1 t t t t r 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i i 1 r III 1 l l l l O 0 m CV 0 1 1 1 t t 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1_ o N 1 1 1 1 1 i 1 I 1 i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 t 1 1 ill 1 1 1 1 1 1 1 l l 1 l 1 l to N 1 I 1 I I I i i 1 1 094 OZL 069 099 0E9 009 0L5 Ot.S 019 086 05b m— n 0 N. 0 N- n 0 m— .o 0 \o — e 0 ro 0 0 'a 0 0 to 0 m 0 m— I- 0 ID Yr. c ..: C vet` e. c)N Pactin f 1 Rettl.‘ra=k4[431,-) ac."6r e4 i.0 (no re-t-hx-cic..-- i c ) H 2500 2550 2600 2650 2700 2750 2800 2850 2900 2850 FLOWPATH 5.11 Copyright 1989-1991 uater1oo hydr ogeol oqi c sof t uar e Model Dt mensi ons No. rous : 58 No. columns : 64 No. pumps : 5 No. inj: 0 No. const. heads : II6 No. consi. flux : 0 No. river nodes : 0 No. drain nodes : 0 Units : Ift]Cday] Data Set : SPRINGRD c 0 0 ne— h 0 0) — +o 0 No 0 - Na 0 0— Vo 0 nLn - 0) 0 0 m- P 0 II) l- J tf', Ca- Q+LW-4Z- -o P [ 6+ 5 �ca,s-rl'� c ►s ccr, 2.0 2500 2550 2600 2650 2700 2750 2800 2850 2900 2950 FLOWPATH 5.11. Copyright 1989-1994 waterloo hydr ogeoi ogi c sof t war e Model DI mensl ons No. No. No. No. rows col umns pumps [n)CI : 58 . 69 : 5 : 0 No. consi. heads : 116 No. const. Ilux : 0 No. river nodes : 0 No. dram nodes : 0 Units : Ift]Eday] Data Set : SPRINGRD 0 N. 0 N 0 if) - 0 �o— a m- 0 0 o— '0 0 n1.0 0 to 0 to 0 to - Y�-. at -z0t Pcx-4-1 I ►�« ire ldC`� 14N FLtor- : - 2. 2500 2550 2600 2650 2700 2750 2800 2850 2900 2950 FLOWPATH 5.11 Copyright 1989-1991 uater1oo hydr ogeol ogi c sof t uar e Model Dimensions No. rows : 58 No. columns : 69 No. pumps : 5 No. injct : 0 No. cons:. heads : 116 No. const. dux 0 No. river nodes : 0 No. drain nodes : 0 Units : t][day] Data Set : SPRINGRD 3 " Yr Ca ptur-e. -Ea . R±k i i iQ.S CO o_ 0 R 0 cv IN. 0 0 \o- 0 0 Cr) 0 0 0 0 c u� 0 m 0 CD c 0 w 1 2500 2550 2600 2650 2700 2750 2800 2850 2900 2950 . FLOWPATIZ 5.11 Copyright 1989-1994 uaterino hydr ogeol ogi sof t war e Model Dimensions No. No. No. No. No. No. No. No. roes columns pumps inJc' : 58 : 64 : 5 : 0 cons*. heads : 116 cons!. flux : 0 river nodes : 0 dram nodes : 0 Units : C f t J C day] Data Set : SPRINGRD APPENDIX F Equipment Information and Manufacturers' Specifications C E E f AP-Z-and AP-4 a °IIawrxirrieltCortrolferfess -AutoPumpO Systems ; COST/PERFORMANCE ADVANTAGES The AutoPump® is the centerpiece of CEE Down -well Controllerless Systems. This patented design is unique in the industry, being the first controllerless remediation pump on the market back in 1986. Following are a group of advantages the CEE AutoPump has that has made it the marketplace leader. YEARS OF FIELD PROVEN RELIABILITY AutoPumps have been on many different kinds of sites since 1986, pumping millions of gallons of fluid. CEE has been successfully installing the AutoPump on sites all over the world for close to a decade, and its proven track record results in lower operation and maintenance costs. This extensive experience has resulted in many improvements and refinements over the years which make it the pump of choice in many applications. PNEUMATICALLY OPERATED Pneumatics are intrinsically safer than electric systems that can shock; spark, or ignite fires. The AutoPump is pneumatically operated, and thus safer and not subject to the strict electrical codes for explosion -proof designs. This reduces system design logistics, initial capital expenditures, and risks of injury. AUTOMATIC CONTROLLERLESS OPERATION The AutoPump has no timers, bleeders, bubblers, or other external controls to maintain or calibrate. All governing parts are placed within the main pump body, reducing operating/training costs commonly associated with timer adjustment alterations made by maintenance personnel. The pump turns on and off automatically and only uses air while pumping. Without bubblers and bleeders, operating and maintenance costs are reduced: air consumption is significantly lower, bio-growth is not a major problem, and the pump can operate with a vacuum on the well. This results again in lower training and maintenance costs associated with disassembling and cleaning equipment DEEP -WELL PUMPING 1N 2-INCH DIAMETER WELLS The AutoPump can pump from wells as small as two inches (and larger) in diameter and from depths of 300 feet. In some cases, the AP-2 is used in monitoring wells for remediation vs. drilling larger diameter wells. As a result, costs are greatly reduced. AIR CONSUMPTION The AutoPump only uses air while pumping. Unlike systems that rely on bleeding air sensors or timers which pressurize and depressurize the air hoses for each stroke, the air hoses remain pressurized to the pumps at all times. Air compressor power consumption, compressor filter maintenance, and thus operating costs are substantially reduced. DESIGNED TO HANDLE HARSH WELL AND FLUID CONDITIONS The AutoPump can pump solvents (such as MEK, Butylacetate, Acetone, Toluene, etc.), fuels (gasoline, diesel, jet fuels, etc.), and leachate with wide ranges of pH (1-12) and dissolved contaminants. The AutoPump® can pump boiling water and diesel at steam injection sites with temperatures up to 212°F. (800) 537-1767 Clean Environment Equipment - rev. 3 2b-1 AutoPumpO Cost/Performance Advantages (Cont'd) TOUGH AIR VALVES Durable stainless steel air valves that can pass liquids as thick as 90 weight gear oil without fouling are used with the AutoPump . The air valves can handle reverse flow and submersion for long periods of time. Unlike pumps with bubblers or bleed hoses, there are no problems with start up, clogging, and failure under these difficult conditions when using the AutoPump. This results in less down -time, training & maintenance costs, and repair costs. AS FEW AS 2 CONNECTIONS TO THE SURFACE The AutoPump® has only three hoses to attach: air input, air exhaust, and fluid discharge. Under normal installations, only 2 need exit the well —air input and fluid discharge (air exhaust can be vented to the well). When compared to bleeder, timer, or bubbler -controlled pumps, this results in Tess initial costs related to installation, operation, and future maintenance. ONLY FLUID THROUGH THE DISCHARGE HOSE Because the AutoPump has no timers, air is not blown out of the fluid discharge. This is a common fault of timer -driven systems. The AutoPump's smooth, consistent operation keeps air use, emulsification, oxygen -driven deposits, and the chance of electro-static build-up at a minimum. FREEZING WEATHER RESISTANT Because there are no surface or external controls, freezing temperatures do not affect the pump's performance as severely as other designs. INDUSTRIAL GRADE HOSING AutoPumps typically are used with only high-grade, industrial, color -coded hoses with no -mix, and locking sleeve quick -connect fittings. As a result, the Down -well Controllerless AutoPump System is a "user-friendly" system that can be assembled and disassembled by a novice. EASILY EXPANDABLE Additional pumps can be added to a system by teeing them to the compressed air line —there are no problems associated with the need for additional sensors, controls, filters, or regulators. (800) 537-1767 Clean Environment Equipment - rev. 3 2b-2 C E E • AP,4JTt Dciiii%rivell Total kiiirets Cantrultertess AritaPump®' System SPECIF 1 C AT I ONS The AP-4/TL System is a fixed intake, free floating product and water, automatic Total Fluids Recovery System that recovers fluids from depths up to 300 feet and flow rates over 10 GPM. Able to function in wells 4 inches and larger, this controllerless system works without the use of any external controls, bleeders, or bubblers. The AP-4/TL System consists of an AutoPump (an automatic, controllerless, air -displacement pump), filter/pressure regulator, hose and hardware package, and well cap. METHOD OF OPERATION The AutoPump (Model AP-4/TL) is initially placed in a recovery well(s) and its top inlet submerged below static groundwater conditions. Given a regulated supply source of compressed air, the pump is cyclically emptied in response to being filled through the top inlet. This allows floating product to enter and be pumped. As the pump fills, an internal float rises until it comes in contact with an upper stop that is connected to a mechanical lever assembly which simultaneously opens an air supply poppet valve and closes an air exhaust poppet valve. As a result, air pressure builds up within the pump body and displaces the fluid contents up and out of the pump through a discharge ball check valve. As the discharge cycle progresses, the float falls, and prior to being completely empty, the float comes in contact with a lower stop that triggers the lever/valve assembly again; closing the air supply poppet and opening the air exhaust poppet. The pressurized air then exhausts and the pump is allowed to refill itself, thus beginning a new cycle. This cyclic operation continues automatically as the groundwater level is drawn down within the well. When the AP-4/TL "catches up" with the well, the fluid level in the well is maintained at the top inlet, and the Auto Pump is pumping at a rate equal to the well yield for that specific draw down level. CONTROLLERLESS PUMP The AutoPump Model AP-4/IL is a submersible top -loading pump that : • Is air -displacement in type, requiring only a regulated compressed air source. • Requires an operating pressure of 5 psi above static head. • Requires no external remote control panel or satellite controllers. • Self -adjusts discharge flow rate automatically to match well yield (up to the pump's capacity). • Uses air only when discharging fluids, therefore, air usage is optimized. • Functions under positive or negative (vacuum) pressure environments. - • Does not require clean, dry air to function properly and pumps particles up to 1/8 inch in diameter without problems. • Can operate on contaminated air. • The air valve can pass 90 weight gear oil without fouling. (800) 537-1767 Clean Environment Equipment - rev. 3 2d-1 AP-4/TL Total Fluids (Cont'd) AIR/FILTER PRESSURE REGULATOR UNIT The air/filter pressure regulator unit: • Is typically mounted at or near the recovery well head for a single well site, but can be remote. • A single air/filter pressure regulator unit can be used for a multiple well site. • Consists of a single -stage, 5 micron particulate filter contained in a metal bowl. • Includes a float -operated condensate drain. • includes a pressure regulator that is adjustable from 0-125 psi and is rated for 250 psi. • Allows for the adjustment of supply air pressure to that value necessary to operate the pump and overcome discharge head requirements. • Is typically provided with locking -sleeve, hydraulic grade brass quick -connect fittings. HOSE AND HARDWARE PACKAGE Typical or standard hose provided with the AP-4/TL for petroleum sites meet or surpass The specifications noted below. All hoses are color coded and equipped with high -quality, non - interchangeable, brass quick -connect fittings. HOSE WORKING PRESSURE BURST PRESSURE FITTINGS SIZE . MATERIALS OF CONSTRUCTION `AIR'HO5 u • Main Air 200 psi 800 psi Brass quick- 3/8" Seamless, oil & heat resistant connects with to synthetic rubber tube that is one-way shut-off on the pressurized end. 3/4" reinforced with a high strength synthetic cord & rubber. • Pump Air 200 psi 800 psi Brass quick- 3/8" Seamless, oil & heat resistant connects with to synthetic rubber tube that is one-way shut-off on the pressurized end. 3/4" reinforced with a high strength synthetic cord and a synthetic rubber. • Air 200 psi 800 psi Brass quick- 1/2" Seamless, oil & heat resistant Exhaust connects, to synthetic rubber tube, reinforced straight -through fitting 3/4" with a high strength synthetic cord and a synthetic rubber. D1SCHARGE z ;.: -. a HOSE " .x - • Discharge 125- 500- Brass quick- 3/4" Seamless, oil & heat resistant 300 psi 1200 psi connects or to synthetic rubber tube that is Polypropylene Camlock. 1" reinforced with a high strength synthetic cord and rubber; OR NBR tube, reinforced with textile braids and a NBA/PVC outer jacket; OR Oil resistant PVC with supporting rib. Additional Options: • Stainless steel fittings • Barbs vs. locking sleeve quick -connects • Plastic tubing vs. industrial grade hose • Nylon tubing • Large diameter, low pressure, product hose: 125 working press.; 500 psi burst press. (800) 537-1767 Clean Environment Equipment - rev. 3 2d-2 AP-4/TL Total Fluids (Cont'd) WELL CAP The standard well cap provided with the AutoPump model AP-4/TL: • Provides a support for the pump in the well. • Consists of a Schedule 40 PVC cap. • Has apertures for fluid discharge and air supply hoses, and pump support rope. • Provides a "slip -fit" over the recovery well casing. • Offers protection from debris failing into the recovery well. • Is not rated for pressure (or vacuum) use. (See Section "8" for vacuum applications and other types of well caps.) • Well caps larger than 4 inches are also available. FLOW RATES The maximum values below are based on minimal discharge head. • Standard AP-4/TL: 0 to over 10 GPM (See Performance Curve) • Short AP-4/TL: 0 to over 9 GPM (See Performance Curve) The volume per cycle varies depending upon the ratio of the air inlet pressure to the total developed head (TDH). The closer the TDH is to the air inlet pressure, the closer the volume per cycle is to the bottom of the range shown below. VQLU:ME.;PE Standard AP-4/TL 0.58 to 0.78 gallons I 0.65 gallons Short AP-4/TL 0.23 to 0.34 gallons ; 0.25 gallons All figures above are dependent on site specific conditions under which the pump is operating. SYSTEM REQUIREMENTS/PARAMETERS The AP-4/TL Total Fluids Recovery System: • Since air is used "on -demand," air consumption is directly proportional to well yield. Typically, 0.4 to 1.0 scf of air per gallon yield is adequate. (Check air consumption chart) Please contact CEE for assistance in compressor sizing. • Operating pressure is typically set at approximately 20-40 psi above the static head. • Typically, male thread adapters (NPT) are included with surface quick -connects for connection to trunk lines or headers for both fluid discharge and air supply. • Can be applied in cases of up to 300 feet water column, static head. See curves. • Can be used in 4-inch diameter or larger recovery wells. (800) 537-1767 Clean Environment Equipment - rev. 3 2d-3 is AP-4/TL Total Fluids (Cont'd) SYSTEM OPTIONS The AP-4/TL Total Fluids Recovery System is available with the following. (See associated illustrations that follow this specification.) • Two Sizes. Short and Standard which affect maximum flow capacity and drawdown level. Both pumps have a 3.5-inch diameter. • Wide Choice of Materials of Construction. Materials specifically designed to withstand the harsh well environments of particular sites (e.g., pH levels 1-12, temperatures to 212°F) are available for all component pieces (internal components, outer casing, connections, etc.) • Industrial Grade Hosing. Single -wall tubing or industrial grade hose is available. • Soil Venting Well Head Assemblies. These assemblies, which come in 2-inch and larger wells, are available with high quality quick -connects for air and fluid. They allow soil vapor extraction from wells and protect them from contaminants and foreign objects. • Pump Cycle Counter. A pneumatically driven device that counts the number of pump cycles for maintenance, service, and statistical purposes with minimal loss in air pressure or performance. It is easily attached to the air inlet hose to the pump. (See Section 11 for more information.) • AutoPump Data Module. An enclosure with a viewing window and quick -connect fittings protects and shields surface instrumentation from weather and/or harsh site conditions while providing easy visual access to key instrumentation readings. (See Section 11 for more information. MATERIALS OF CONSTRUCTION The AutoPump® Model AP-4/TL: • Casing (Fiberglass or Stainless Steel) • Brass (for optional quick -connect fittings) • Kynar COMPONENT AND SHIPPING WEIGHTS • Stainless Steel • Teflon® • Acetel • Polyethylene • Viton COMPONENT IbJkg.Y SHIPPING Standard AP-4/TL { 19 / 8.6 { 23 / 10.4 Short AP-4/11 16 / 7.3 19 / 8.6 (800) 537-1767 Clean Environment Equipment - rev. 3 2d-4 STANDARD AP-4/TL STANDARD TOP --LOADING 4-INCH AutoPuznp® CONTROLLERLESS TOTAL FLUIDS RECOVERY SYSTEM AIR FILTER/REGULATOR CYCLE COUNTER FLUID INTAKE AIR EXHAUST MINIMUM FLUID DEPTH REQUIRED T❑- ACTIVATE PUMP LL 5 2' -I3.5"1-- +- AIR SUPPLY -5 MICR❑N FILTER --AUT❑MATIC DRAIN 4-INCH WELL OR LARGER FLUID DISCHARGE o� oe eoDaQ d oi.o •C • ..Q .�.�?. ...... . . ..... ate`• CONE OF DEPRESSI❑N HYDROCARBON WATER Clean Environment Equipment EQUIPMENT FOR GROUNDWATER REMEDIATI❑N AND LEACHATE EXTRACTI❑N 1133 7th ST. OAKLAND, CA 94607 IMF (510) 891-0880 f800) S37—1767 Ta.QFNCES [►LESS Gr1EWAS£ SPIECUT a Fi .0 : ]OK : _7 3X :m .mac :moa MAT�tp�- APpigVN'.$ TONY RAMIRCZ9-19-34 aim FAX (510) 444-6789 STANDARD AP-4/IL 7 GALLONS 6 PER 5 MINUTE 4 WITH 3 3/4—INCH 2 I.D. HOSE 00 3/4--INCH INSIDE, DIAMETER DISCHARGE HOSE MAXIMUM FLOW RATES* 8—INCH SUBMERGENCE OF PUMP FLUID INLET [AIR INLET PRESSURES' 40 psi F [ 70 PSI 100 Psi) 7 GALLONS 6 PER 5 MINUTE 4 WITH 3 3/4--INCH 2 I.D. HOSE 1 0 0 9 8 GALLONS 7 PER 6 MINUTE 5 WITH 4 3/4—INCII 3 I.D. HOSE 2 0 20 40 60 80 100 120 140 160 100 200 FT. (9) (17) (26> (35) (43) (52) (61) (69) (78) (07) (PSI) DEPTH IN WELL (STATIC BEAD) 2 FT. SUBMERGENCE OF PUMP FLUID INLET INLET PRESSURES 40 PSI 170 PSI 100 PSI 20 40 60 00 100 120 140 160 180 200 FT. (9) (17) (26) (35) (43) (52) (61) (69) (78) (87) (PSI) DEPTH IN WELL (STATIC HEAD) \ lO FT. SUBMERGENCE OF PUMP FLUID NLET N NNNN "------------IR INLET PRESSURES NI 40 PSI I 170 P91 [ 1 1100 PSI 0 20 40 60 80 100 120 140 160 LBO 200 F . (9) (17) l(26) (35) (43) (52) (61) (69) (70) (07) (PSI) DEPTH IN WELL (STATIC BEAD) • FLOW RATES MAY VARY WITH ON —SITE CONDITIONS. CALL CEE FOR TECHNICAL ASSISTANCE. [AIR INLET PRESSURESr [ 40 PSI, 70 PS1 [100 PSI] 20 40 60 00 100 120 140 160 180 200 FT. (9) (17) (26) (35) (43) (52) (6 1) (69) (78) (07) (PSI) DEPTII IN WELL (STATIC HEAD) 2 FT. SUBMERGENCE OF PUMP FLUID INLET [AIR INLET PRESSURES GALLONS 12 PER 10 MINUTE B WITH 6 1—INCH 4 I.D. HOSE 2 0 0 14 12 10 8 14 1-INCH INSIDE DIAMETER DISCFFA!CE JIOSE MAXIMUM FLOW RATES • 6—INCH SUBMERGENCE OF PUMP FLUID INLET GALLONS 12 PER 10 MINUTE 8 WITH 6 1—INCH 4 I.D. HOSE 2 0 0 14 GALLONS PER MINUTE WITH 6 1—INCIT 4 I.D. ROSE 0 0 [ 70 PSI 100 PSI 20 40 60 80 100 120 140 160 (9) (17) (26) (35) (43) (52) (61) (69) (70) (87) (PSI) DEPTH IN WELL (STATIC HEAD) 10 FT. SUBMERGENCE OF PUMP FLUID INLET I00 200 FT. [AIR INLET PRESSURES 20 40 60 (9) (17) (26) DEPTH 40 PSI 1 80 100 120 (35) (43) (52) IN WELL (STATIC 17o Psi 140 (61) HEAD) 160 (69) 180 (70) 100 P81] 200 FT. (87) (PSI) driklean Environment Equipment EQUIPMENT FOR GRIIUNDWATER REMEDIATION AND LEACHATE EXTRACTION 1199 71h St. 1 rA114 CA 94607 �r 15171 691-000two0 (0001 577-1767 1-AX (1 444-6709 ID (AMC( I 1LL244 101fMMlf[ 1r(ep'40 N44H 1 A' nuc L 10a : ms JCR :A4 11:01 Ii745 HYMNALS KIM RAMIREZ rciwu J STANDARD AP-4/TL +1 PERFORMANCE CURVES 1H[� 0[041 ir.4100. 600124 ACV t0411i Yr00vEl =AC oiT a HOW STANDARD CUBIC FEET PER GALLON PUMPED (SCF/GAL) 3/4-INCH I.D. FLUID DISCHARGE HOSE 1.6 1.5 1.4 1.3 1.2 1.1 1.0 .9 .8 .7 .6 .5 .4 .3 100 PS1r 7 `70 PST} .220 40 60 80 100 120 190 160 180 200 FEET (9) (17) (26) (35) (43) (52) (61) (69) (78) (87)(PSI) DEPTH IN WELL ( STATIC HEAD ) STANDARD CUBIC FEET PER GALLON PUMPED (SCF/GAL) MAXIMUM AIR USE IN STANDARD CUBIC FEET (SCF) PER GALLON PUMPED. (SURFACE LINE MAY INCREASE AIR USE.) /SCF/GAL/ THIS GRAPH X /GPM/ FLOW RATE CURVES MAXIMUM STANDARD CUBIC FEET PER MINUTE 1-INCH I.D. FLUID DISCHARGE HOSE 1.6 1.5 1,4 1.3 1,2 1.1 1.0 .9 .B .7 .6 .5 .4 .3 1100 PS L70 PSit 40 P SI ,220 40 60 80 100 120 140 160 180 200 FEET (9) (17) (26) (35) (43) (52) (61) (69) (78) (137)(PSI) DEPTH IN WELL ( STATIC HEAD ) a len Environment Equipment EQUIPMENT FOR GROUNDWATER REMEDIATI❑N AND LEACHATE EXTRACTION • 1133 71h ST. ammo. CA 94607 111.9 (510) 891-0880 (600) 537-1767 FAX (510) 444-6789 TR fY4CCS MISS 04E14110C vPEC:ma 1.11G14AR EPAC J04 : A07 IOC :AI JoOC( LA007 HATERIAL APPROVALS LATE 011.01 r O Y RAMIRE2 9-6-94 OATH COLLECTED JOEL VASRUE7 9-6-94 TULE STANDARD AP-4 AutoPuripe AIR C❑NSUMPTI❑N CURVES ECfl ZUG No 600270 RCV 9-27-94 FQO011 SCALE OOt1E i1rt f! l u SOIL VENTING WELL CAP WITH AP —4/TL AutoPump® AIR IN EYEBOLT FOR PUMP SUPPORT 4-INCH I.D. PVC WELL °00 oO 0 0 oa0 0'. 00 `• • `.•'• •• •_• _�_`t. ~-• 1 • • `•-` ` • • • THE CAPS ARE ALSO AVAILABLE WITH BARBS INSTEAD OF QUICK CONNECT FITTINGS AND PIGTAIL HOSES TO MEET SITE REQUIREMENTS. PRESSURE RELIEF VALVE FLUID DISCHARGE THREADED AND PLUGGED HOLE AVAILABLE 2-INCH VACUUM PORT W W w•. w w W W •Y ?�� f� JJ• • • �r. J. r. • �J,J�• rJ. r• �• J .Ji �r1•�J .--�J Jf�r.Jl` JJJ_J•�• Jam• �J -� rJJ • rJ� 11-r�•. .J • • f• •�f ter• J.J•- • r CONE OF DEPRESSION HYDROCARBON TOP LOADING AP-4 AutoPump® NnTF: WELL CAPS AVAILABLE IN SIZES TO ACC❑MODATE MANY WELL DIAMETERS AND VACUUM PORTS, 401,111. Clean Environment Equipment EQUIPMENT FOR GROUNDWATER REMEDIATI❑N AND LEACHATE EXTRACTION 1133 7th ST. OAKLAND• CA 94407 C510), 891-0880 C90) 537-1767 FAX C510) 444-6789 • TOLERANCES UWE= MEW= SPECSTEC ANGULAR : FRAC : .XXx : .005 XA : Al x0[x : AC05 /4PPROVALS "',, MU VENTING WELL HEAD MINNONRAMIREZ -21-4A CAP WITH AP-4/TL CESIGNER NG Na CHECKED 600129 FINISH APPROVED SCALE NONE RELL SPIT Cr 1 1J HYDRO-FLO TECHNOLOGIES, INC.. Mastering the Art of Oil/Water Separation HYDRO-FLO TECHNOLOGIES' Dyna-Pak oil/water separators provide maximum efficiency and higher capacities in a compact, cost effective package "DP'.' SERIES - COALESCING TYPE, CROSS CORRUGATED PLATE OIL/WATER SEPARATOR '1BERGLASSC.OITSTR•UC I DESIGN CRITERIA While other manufacturers are still using outdated information from chapters 3 & 5 of the API manual on disposal of refinery wastes, API bulletin #1630, first edition, May 1979, HYDRO-FLO uses the Latest design criteria as defined by the American Petroleum Institute, API publication ► 421, Feb. 1990, The Design & Operation of 011/VVater Separators. Gallons per minute, specific gravity of the "aqueous" phase, specific gravity of the "oil" phase, oil droplet removal rate, viscosity of the wastewater, wastewater temperature, cross sectional velocity, etc....all of these factors have an impact on the operation of your separation system. Don't rely on old and outdated information. Come to Hydro -Flo for separators designed around today's information and technology. OPERATION INFLUENT DIFFUSION CHAMBER The flow enters the separator submerged, through an influent diffusion chamber. Dispersion across the depth and width of the separation chamber is achieved through the use of a non -clog diffuser. Heavy solids fall out of suspension here and are channeled to the sludge collection chamber. SEPARATION CHAMBER The separation chamber is fitted with DYNA-PAC cross corrugated coalescing media. The pack creates a uniform cross -sectional resistance which further helps disperse the flow throughout the separation chamber. The sinusoidal flow of wastewater through the pack serves to promote intimate contact between the oil droplets and the plate surfaces. The coalesced oil has the least restricted path to exit the waste stream, and slides to the top of the pack on the surfaces of the plates. Solids encounter a 60 degree angle of inclination which is optimum for solids settling. The solids slide down the plates gathering both mass and velocity as they near the bottom of the pack and • drop into the sludge collection chamber. SLUDGE COLLECTION CHAMBER The sludge collection chamber is located directly beneath the coalescing media pack and provides ample storage capacity for the settled sludge. The sides of the chamber are sloped at 45 degrees to insure easy and complete removal of the settled sludge. OIL REMOVAL The separated oil accumulates at the surface of the separation chamber where it displaces the water. As the oil layer increases, oil will automatically spill over into the adjustable rotary pipe skimmer. The oil can then flow into the integral oil reservoir for temporary storage. The oil can then flow by gravity or be pumped automatically to remote storage tanks. EFFLUENT CHAMBER The aqueous phase leaving the DYNA-PAC flows under the oil retention baffle and up over an adjustable effluent weir, which will maintain the liquid level throughout the separator. As the clean water passes over the effluent weir it enters the effluent chamber where it can either flow by gravity or be pumped automatically to the MSD or further processing. REMOVABLE LID The entire separator is covered with a removable lids. The lid is held in place with 12 tum, quick release latches and gasketed with industrial duty "D" shaped gasket material to ensure a vapor tight seal. "DP" SERIES COALESCING TYPE Cross Corrugated Plate Oil/Water Separator 205 Enst Kehoe Bulivard - Suite #2, Carol Stream, IL 60188 - Phone 708-462-7550, Fax 708-462 7728 HYDRO-FLO TECHNOLOGIES, INC.. Mastering the Art of Oi11Water Separation "DP" SERIES - COALESCING TYPE, CROSS CORRUGATED PLATE, OIL/WATER SEPARATOR 36 R O1 E� 4(3 51 i{ I! , HYDRO-FLO, the supplier of choice. The reasons for choosing HYDRO-FLO are many and diverse. Our professional approach in the sizing and application of our equipment, our competitive pricing and speedy delivery and our ability to handle the many custom features required for these types of projects are just a few of the reasons. For more information please call HYDRO- FLO today. HYDRO-FLO manufactures the finest separator available today. We .encourage you to compare our equipment to any others available. HYDRO-FLO beats the competition hands down. Our quality of design and manufacture, our many standard features, our fast delivery and our law prices all mean that HYDRO-FLO is the best value for your oil/water separation dollar. Try us once and find out why others are switching from their current supplier to HYDRO-FLO. HYDRO-FLO TECHNOLOGIES' Dyna-Pak oil/water separators provide maximum efficiency and higher capacities in a compact, cost effective package. HYDRO-FLO uses the latest design criteria as defined by the American Petroleum Institute, API publication #421, Feb. 1990, The Design & Operation of Oil/Water Separators. "...Overall effluent oil content has been reported to be up to 60% lower for parallel plate systems, with a higher proportion of small oil droplets recovered." "DP" SERIES COALESCING TYPE Cross Corrugated Plate Oil/Water Separator 205 East Kehoe Boulevard - Suite #2, Carol Stream, IL 60188 - Phone 708-462-7550, Fax 708-462 7728 HYDRO-FLO TECHNOLOGIES, INC. Mastering the Art of Oil Water Separation HYDRO-FLO TECHNOLOGIES, INC. HYDRO-FLO uses the latest design criteria as defined by the American Petroleum Institute, API publication #421, Feb. 1990, The Design & Operation of OWWater Separators. Gallons per minute, specific gravity of the "aqueous" phase, specific gravity of the "oil" phase, oil droplet removal rate, viscosity of the waste water, waste water temperature, cross sectional velocity, etc. - ail of these factors have an impact an the operation of your separation system. Don't specify or buy an improperly designed separator. Call HYDRO-FLO today and have a separation system designed for your unique application. HYDRO-FLO uses different media sizes to best solve your separation problem. What is the makeup of your waste water? Does it consist of low quantities of suspended solids and large quantities of highly viscous oils? Does it consist of high quantities of heavy suspended solids and low quantities of light viscosity oils? At HYDRO-FLO we select the media based on your situation. Our media will give you the best possible maintainability without sacrificing performance. HYDRO-FLO incorporates the features you request. In addition to our standard features (influent diffusion chamber with non -clog diffuser, integral sludge collection chamber, rotary pipe oil skimmer, effluent chamber with sheen baffle, etc.) HYDRO-FLO has incorporated many features recommended by our customers. (Look at the list below and see just how much more you get with a HYDRO- FLO separation system) We supply heavy duty lids with industrial duty gaskets for a vapor tight seas. Along with that come quick release 1/2 tum draw latches for ease of maintenance. We incorporate heavy duty rotary unions with zerk fittings into our rotary pipe skimmer. Also, we use industrial duty fittings and hardware for years of trouble free operation. We supply integrally molded tank fittings (instead of bulkhead fittings with gaskets). This is a more expensive method of fabrication, but it eliminates leaks from gasket compatibility problems. We supply an integral product recovery tank/pump sump for the intemal storage of all recovered product. This eliminates the need for external storage and additional secondary containment. We supply an integral sludge collection hopper for the storage and easy removal of accumulated- sludge. The removal of accumulated sludge is important for the proper operation of this equipment and a hopper is the best method for the storage and removal. We are currently the only manufacturer of molded fiberglass separators who incorporates this feature! THE: COMPETITIO N The: competition uses arbitrary design c.-iteria. • Some irlanufacturers use two gallons per minute per cubic foot of media supplied;,.:Others..,use, 1.0..gallons wr rth:af capacity per gallon permrnu#e. Arid still.others>srse S tn'EQ r}iinetes'oyerall retention time • based on "their feel for the project" None of`'hese factors are • legitimate sizing -criteria.. Sometimes theyvrork; but most often their performancels,inadequate at.best. Don't be: fooled•. by arbitrary design criteria. Nave your equipment designed' properly from the start with HYDROFLO ' The:competltiori only offers':orie,stie:of media.regardless of design considerations: Different :applications require different types of media. Filter manufacturers offer different :size filter eliminates. Plate sedimentation' equipment manufacturers offer different spacing an their pack: assemblies. If your current supplier of oilAvater separation equipment -::doesn't offer different media for different applications, come to 'HYDRO-FLO and allow us -to recommend' the correct media for your application. The competition doesn't! Most manufacturers incorporate features based on what other suppliers offer. They are more concerned with keeping pace with them than they are with supplying what the customer wants. Sometimes this thinking eliminates just the feature that you need. . They supply inexpensive gaskets,..normally used to seal home doors and windows, only as an option. The separators incorporate cumbersome nuts and bolts for.lid removal. They: :use?;general duty compression..couplings-with consumer grade:hardware. For example-they'use a•cad plated bolt dipped in vinyl for a control handle on, their rotary:pipe skimmer. They offer bulkhead sittings :with gaskets. The gaskets swell and deteriorate over. time and :the fittings leak. They are a high maintenance:item that have .to be replaced an a -regular basis: They cio not provide for internat.storage. The competition; either offers :no: provision forthe-collection and removal of accumulated sludge; or they:have.a flarbottom with a pipe maniifold:•'This is. not an effective: -method for.`.the.removal of sludge. The pipes. tend to plug up and- there is little space for sludge to accumulate before fouling out the pack. "DP" SERIES COALESCING TYPE Cross Corrugated Plate OilfWater Separator 205 East Kehoe Boulevard - Suite #2, Carol Strearn, IL 60188 - Phone 708-462-7550, Fax 708-462 7728 -J W 0 N (fl C CO N c c0 r N 0 cL ❑ ❑ ❑ ❑ ❑ ❑ ❑0 CV C CO 4- <0 Q ❑ ❑ ❑ ❑ CO c (O (S) c 0 (0 N N (0 C CD CO O) r Q Q Q Q. Q ❑ ❑ ❑ ❑ ❑ ❑ ❑ Q N c (D O CO O (NV CCV (C Q Q Q a ❑ ❑ ❑ 0 ❑ 2 0 0 2 HYDRO-FLO TECHNOLOG See drawing DP-GA00-B04 FIBERGLASS DP- SERIES ce LOLI ett a 0 5¢ UU C 4 L m 4 tL C.) u. CC Q 3 H 0to " F- LU 0 Q a(IIr c� 2 k sc -m 0 CC J W 0 0 z T Cr) r co C (0 0 C G) ti CO C C T o Cr) o s` m 0 N N 01 (D CD CO CD (CO NI ti O O O 0 o 0 0 0 c N O N tin n c co CA• N Cr) c CD Loo 0 0 0 0 0 La to LC) to to O N Cc) q CO N CO 'Cr CD co r N tO c0 N T N C co N (0 c co N Cn (C) ti O 0 0 0 0 (cor CO N Cqr) (( 0 C c C C C C C N N N N N N N N N N Cc) C7 Cr) (0 N N N (0 (h Cn Q (C) LO to to (n 0 LO (Ni C N N N CCVV CV N CO•COV COV (OV 000 N (( N tO tO N (T] 01 `Cr tO r �-- r CT) t0 tO tO CT) M 0) v to TO 0 Cr CO CD CO CO CO CO CO m �• co co co to co co "Cr Q C LO CD N (D C CO N Q CO r- r- (-A Cr) 0 Q 0 0 0 ❑ ❑ o n ❑ ❑ ❑ See drawing DP-GA00-801 STEEL DP- SERIES 0 0 to 0 CO CT) Q 0 o00 0 ��- N N 0 0 o o O O O O ti r to N Cr) (0 (O O O 0 0 to '0 O O co q N CO c N (j c0 N c0 CD tO N ((0 0 0 CD z-- T (,j .Zr C C N N N N N N Cr) Ch N N co C+7 ti ti r r r r to tC) tO T r r r N 0 co co r 0 0 0 N Cr) (h CO O O N 'Cr CT) 0 Cr to CO 0 CO CID (O CD C0 CO 0 (0 O LO C7 C c �f c0r CO ❑❑❑o See drawing DP-GA00-B02 STEEL DP- SERIES 0 0 0 0 0 OT Y T- T N 0 CD CD0 0 a O LO Q 0 0 NN CO m C O O r r r (0 C i.. r Q CD N Lo co r r r T N 0 0 0 0 0 0 0 0 0 0 0 O 0 O O Q 0 O Q O O r co N CONC+D7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 N r CO CV CAIN CO co CO N C ] N CD (0 CO _ r N N Cr) co CO nr 0 CO O (0 0 'Tr CO CO 41 r O r P3 r (0 O (D N N 0 O O O CD C N CO N C CR tO 1� G� c0 0 c0 0 0 0 0 c c c CD CO CO (D 0 01 0 (h CO 0 Cr) c CO CD CO q e0 tO tO (O tq tC) to co NNNNNNN 0 0 0 0 0 0 0 Cr) Cr) CI Cr") CO (1) Cr") r r Cr) (rJ M C+7 (0 CO (0 r ti ti ti A- r r 0 0 0 0 to in in (D CD CD CD CO c0 O O N C CT) 'Cr 0 CO CO 0 0 0 0 c0 o 0 0 0 0 0 0 0 0) 0) 0) r r r 1- (0 (0 CD q 00 q c0 C (D c0 c 0 (D CV N C7 c CO CO 0) r Li 4 Q EL ❑ n ❑ n ❑ ❑ ❑ See drawing DP-GA00-B03 STEEL DP- SERIES cocoa co T (0 N N N cc) u� c (*') N C) Cr) ti e-• CO e) Cr) r--T c0 N N cc) cf) O (fa (NI q O coC7 O) c7 CO N Cc) C7 Q (n 0 0 0 0 0 0 O O O O co "CrO Cr)O- N (O (0 (D CO 0 0 0 0 O N 0 (0 O r r 0 C0 (0 C 0 C CV r 0 0 C LC) CO 7' t0 (0 ti qO 0 N c (0 O CO CT) 0 1- N CT) O n C) 1• 0) c c tO CO 0 0 0 0 0 O q co c O N N cc) co c 0 0 0 0 0 co CO CO (0 (0 CO C CT) CT) m CO c0 Cb m CO CO CO CO CO N N N N N 0 0 co 0 o 0 0 co coc 01 01 CO Cr) CO 0 0 0 0 0 CD CD (D- CO CO to to rn c+) O C+7 CO CO CO CO CO C0 c0 CO CO 00 O N (D O CO C) N 0 N r N N 0 Q Q Q Q 0❑❑❑❑ Product Recovery Tank Model PRT 55 CAPACITY: 55 gallons SIZE: 24" diameter x 36" height MATERIALS OF CONSfl UCLTON: 22 1/2" x 16 gauge steel 12 gauge closing ring INLET and OUTLET FITTINGS: (2) 2" fpt LINING: (2) coats epoxy lining OFIION: Intrinsically safe high Ievel switch GEOPURE CONTINENTAL SYSTEMS & SERVICES MULTI -LEVEL INDICATORS UL FILE NO. E 867S7 r7.A STANDARD INDICATOR MOUNTINGS: Style 1 Style 2 Style 3 Style 4 Seven standard mounting configurations • Brass or 315SS construction • SST or Buna N Floats • Palysullone and Polypropylene Floats • Up to six sensing levels • SPST or SPDT Switches • Choice of wiring configurations • High temperature units Style 5 Style 6 Style 7 ter RFT PLUG MOUNTING STEM FLOAT SST OR SONAR MOUNTS FROM UISIDE OF TANN 1/2" N.P.T. CONDUIT OR 3.31131 _1 1N-Nr1 PLUG MOUNTING STEM 1 PTUO•MODRTL0 FROM DUTSIOF Cr TANS SST OR SUM N 1 1/4" N.P.T. 1R- RPT FOX COMDLIT ORJ•F0S RPT PLUG MOUNTING `STEM —FLOAT SST DR TUNA II riuo-MOWITTO FROM OUTSIDE OF TANK 2" N.P.T. 1Fr RPT FOR COMOOIT r ORJani • 160e FLNGE MOUMTLNG STEM FLOAT —SST OR LUNAR FLANGE-MOuN1FO FROM OUT SQL Of TANI 3" 15041 Carbon S11. dR 3" 1504 SST STEM Vrxrlfee 0 CONDUIT 4 ORJ401 r NPTpLUG MOUNTING ---STEM —Tld- MPT 6 3161- DLA MOLLS OM T' a.C. sifts i-1 flOAT•6uNA R, SST, FLOAT-EUNA N. SIT. FLOAT•6UNA 11, SST. —POLYPROPYLENE OR—FOLTAROPTL£ME OX POLTPROPTLEME OR POLITULFORE POLrOULfQN£ POLTSUU-OME MOUNTS FROM INSIDE OF TANK 1/8" N.P.T. rtUG•MOUMTS FROM OUTSIDE OF TANS 1" N.P.T. 10 r OIL. FLANGE•140UNT0O 6R0M OUTSIDE OF TAMS 3 518" DEa. Flange SST SPECIFICATIONS: STEM AHO MOUNTING FLOAT MATERIAL FLOAT STOPS REED SWITCHES WIRE MAXIMUM LENGTH .. OPERATING TEMP .:. OPERATING PRESSURE MOUNTING ATTITUDE VERTICAL TO 30° INCLINATION BRASS OR 316 SST BUHA N,315 SST, POLYSULFONE. POLYPROPYLENE BRASS UNITS --BERYLLIUM COPPER GRIP RINGS SST UNITS--PH-15-7 MO SST GRIP RINGS OPTIONAL —BRASS OR 315 SST COLLARS 20 VA SPST, 20 VA SPDT OR 100 VA SPST 18 AWG 24" L6 TEFLON-UL 1213 22 AWG 24" LG TEFLON-UL 1213 PER CUSTOMER REQUIREMENTS BUHA FLOAT UNITS 0-180°F WATER 0-230°F. OILS SST FLOAT UNITS -40° TO +300°F. POLYPROPYLENE -40° TO +225°F. POLYSULFONE -40° TO +225°F. • STYLES 1-4 WITH: BUHA FLOAT 150 PSI MAX SST FLOAT 750 PSI MAX • STYLES 5-7 WITH: BONA FLOAT 150 PSI MAX SST FLOAT 400 PSI MAX POLYPROPYLENE 100 PSI MAX POLYSULFONE 75 PSI MAX SWITCH RATINGS MAX RESISTIVE LOAD: V.A. VOLTS AMPS DC AMPS AC AMPS AC MAX 20 0-50 .4 .4 1.0 120 .15 .16 240 .06 .08 100 L 0-50 1.0 . 1.5 3.0 120 .4 .8 240 .2 .4 Model 4000, 2" NPT mounting shown with 2 sensing levels and optional junction box. AVAILABLE WIRING CONFIGURATIONS; W-A W-B W-C SPST SPST SPDT :11] W-D SPDT SPECIALS: Thomas Products also has available multi -level sensors of ail PVC or polypropylene, high temperature units, field adjustable stems, units with temperature sensors, different size mountings and floats of other sizes and materials than shown. Please contact factory. When ordering please use Mufti -Level specification form to Insure correct dimensional data Is furnished. J 4 • GEoPURE CONTINENTAL SYSTEMS & SERVICES SPECIFICATIONS 1-10 GPM Repressurization System Pump Controller. Includes Hand Off Auto switch and alarm light, appropriate floats or sensors mounted in Nema 3R enclosure Surge Tank: 100 gallon, 24" x 50", polyethylene construction with foot valve Flow Rate: 1-10 gpm Pump: Myers, HJ50S, 1/2 Hp Float Switches: SJ Electra, Mercury Level Float Switch Options: Warrick Intrinsically Safe Level Sensors, Warrick Controller and Myers 100M XP, 3/4 Hp Specifications subject to change. 1/1WW94 BRINE TANKS wlcover ROUND TK cG Page 47 SOIJARE TK cc3oon POLY TX cczoa31 CA8INET TK fGso .i FRP BRINE TK 16SOo11 Part x Description DIA" X HGT' Salt # Gallons RESIDENTIAL (Polyethylene) G2000 G3000 G3007 G3001 G2001 G300 2 G200 2 G3004 G601 0 Blue Round KM Green/Blue Gray Round KM Blue Blue Round KM White._. Blue Round KM Cabinet Fiberglass w/cover 10" x 16" 11'x11'x34" 12"x42- 14" x 1 4' 18' x 33" 18"x36' 18' x 40" 12'x20'x44' 18' x 44' COMMERC1A[. (Polyethylene) G 2 0 0 3 Poly Black 24' x 41 ' G2004 Poly Black 24' x 50" G2005 Poly Black x 20' x 48" G 200 6. Poly Black # 24' x 48" G3009'... Poly Black 24" x 60" G 2 0 0 7 Poly Black x 30' x 48' G301 0' ... Poly Black 30- x 60' G 2 0 0 8 Poly Black — 39" x 48' G3015'Poly Black 39' x 60' G3020' ... Poly Black 42' x 60' G3025'... Poly Black 50' x 60- ' Wall thickness is nominal - Rotational Molded 0.375" COMMER_cIAL-INDUSTRIAL (Fiberglass) G5002 Fiberglass G5003 Fiberglass G5003A.._ Fiberglass G5004 Fiberglass Bulk Head Fittings 48' x 48' 60- x 60" 60" x 72' 72" x 60" 40 150 160 220 280 320 400 200 200 5 18 18 28 35 40 45 34 35 650 81 800 100 525 66 750 95 950 118 1200 145 1500 180 2000 250 2500 305 2850 355 4080 500 3000 370 5800 730 9000 810 9500 1200 re at installation suppliess GEOPURE CONTINENTAL SYSTEMS & SERVICES HJ Series 1/3. 1/2.3/4 & 1 Horsepower Shallow and Deep Well Jet Pumps A'YERS HJ SERIES JET PUMPS OFFER THE ,L,V.L PREMIUM, QUALITY FEATURES REQUESTED BY TODAY'S PUMP INSTALLERS. Myers advanced engineering design and manufacturing know- how are combined to give you a complete line of jets built to perform with dependability for home and farm water systems as well as many commercial and industrial applications. ADVANTAGES BY DESIGN FULL FEATURED DESIGN WHICH PROVIDES OPTIMUM PERFORMANCE ▪ Dual compartment 115/230 volt GE motor. ▪ Square D pressure switch. • Copper pressure. tubing with brass fittings. ■ Comes complete with priming tee on shallow well models and pressure regulator on deep well models. ■ Cast iron pump housing and motor bracket. s Engineered reinforced therrnoplastic impeller (optional brass impeller available). WHERE INNOVATION MEETS TRADTlION Shallow Well Specifications Pump Cat. No. Motor HP Suction I Discharge 1 Motor Spectications (Built -In Overload Protection) gypping Wt. — Lbs. Ii133S' '/, I'l.' I 'l: I 115/230 volt —capacitor 42 HJSOS' '/r 1'/.' j_ 3/; I 115/230 volt —capacitor 44 H.175S' '/. 1'/. I 1- 115/230 volt —capacitor 58 HJ1005' 1 1'/.' I 1' I 115/230volt—capacitor 62 See Section 250 for Size and Catalog Numbers o1 Pressure Tanks. ' For Brass Impeller add "-I- to Catalog Number. Example: HJ5OS-1 Deep Well Specifications Pump Cat No. Dischg. Pressure Switch Setting Packer Type Inner Pipe Size For - 2' Well Twin Type .Drop Pipe Size For Foot Valve Size Twin Typo Only Motor Specifications (Hunt-1n Overload Protector) Shipping Wt.—Lbs. Shipping Weight of Jot Packages For Tin Type Packer Type 4' Min Well 3' Min. Well 2' Well 4' Min Well 3' Mitt Well CS Brass H133D' 3/: 20-40 1" 1'/: ■ l' l' . I' I' 115/230 volt —capacitor 42 4 — I 5 4 HJSOD' '/4" 20-40 1' P/." . l' 1" • 1' I' 115/230 volt —capacitor 44 4 I 5 5 4 HJ75D' l' 20-40 I' 11/: .l'/4' — I 1'/.. 115/230 volt —capacitor 58 4 5 — 4 H1100D' 1' 20-40 I' W.' • We — I 1'/: 115/230 volt —capacitor 60 { 4 1 5 — 4 See Section 250 tor Size and Catalog Numbers of Pressure Tanta. NOTE: For Complete Water System — Order Baste Pump Unit. Proper Ejector Package. Well Adapter and Pressure lank Separctely. ' For Bras Impeller add "-I- to Catalog Number. Example: H175D-1 Myers HJ Series 1/3, 1/2, 3/4 & 1 Horsepower Shallow and Deep Well Jet Pumps Shallow Well Selection Table Pump Cat. No. Motor HP Pressure Switch Setting " Capacity in U.S. Gallons Per lL1nute Discharge Litt 1 5 Pt. Suction 15 Ft. Suction Litt 25 Ft Suction Litt Pressure, Lbs. HJ33S' I/3 20-40 20 8.5 6.5 4 30 8.5 6.5 4 40 6 5 3.5 50 3.5 2.5 - HJ505' 1/2 20-40 20 14.5 11.5 7 30 14.5 11.5 7 40 10 8 6 50 5.5 3.5 2 H1755' 3/4 20-40 20 , 23.5 17,5 10.5 30 23.5 17.5 10.5 40 19.5 16.5 10.5 50 12.5 9 5 H11005' I 20-40 • 20 27.5 21 13 30 27.5 21 13 40 25.5 21 13 50 19 15.5 12 60 11 7 2 Deep Well Selection Table 20/40 PSI Pressure Switch Setting Pump Catalog Number Motor HP Average 2egulator Setting HJ330' I/3 20 PSI H.150D' 1/2 H.J75D' 3/4 22 PSI 26 PSI i!!100D' 1 I 34 PSI Jet Package Catalog Number Twin Type Packer Vertical Distaat,e in Feet from Pump to Low Water Level 4' Mtn. Well Cast Iron Bronze 2' Well DW33-I DW50-I DW75-t DWI 00-1 DW33 P33 DW50 P50 DW75 P75 DW100 P100 30 40 I 50 60 I 70 I 80 90 I 100 I 110 I 120 Capadty 1h U.S. Gallons Per Minute 9 j 7.5 1 6 5 Deep Well Selection Table 30/50 PSI Pressure Switch Setting Pump Cataloa Number H350D' H.I75D' Motor HP L/2 3/4 J HJ100D' 1 Average 11eQu1ator Setting 22 PSI 26 PSI 34 PSI Jet Package Catalog Number Twin Type Packer I 4 3 I - I - I - Vertical Disttmce in Feet from Pump to Low Water Level 4'Min_ Well Cast Iron DW50-1 DW75-L DWI 00-I Bronze DW50 DW75 2" Well P50 P75 DW100 P100 30 9 15.5 18 40 8 12 15 50 I 60 7 70 80 I 90 I 100 I 110 I 120 "Capacity is U.S. Gclloas Per Minute 10.5 12 5.5 I 4.5 7.5 10 VOTE: For Complete Weser System- Order Stas2c Pump Unit. proper Elector Package. Well Adapter and Fremont 'tank 5epe--dtoly. ' For Ursa LmpeUeradd '.rwlaalogNumber. Example: }rISC1)-I Capacity given to nearest trait OOUoa JET PUMP TANK MOUNTING KITS For Horizontal Tanks Jet Tamp Soak Itwanaq ijt Paaaap 1lyrober Mr* No. Stmk Capacity Approx. Daneoxtonfnch.s WIdtls tretgtat Langtll tuns HJ33D. HMS. 1/150D T12 12 gal. l2 25 24 Na 14446A26 T30 ]il gal. 16 20 3e 6 9 Fox Well X-Trol Tanks 3.5 2 5 13 7.5 I 5 2 4 2 1 Jet PAD S1mk Mon Xlt Pomp Msmber Valk No. stoat Capacity_ Approx Dinteoaton Inches MUM I Retard U�133D. HMSO WX-104CC 10 gal. 1544 I 2744 x..2Dl-cc 14 gal. J 15i4 32l4 WX-202.CC 20 gat 15i4 40 I 10.5 9,5 I 8 1 6 5 4 1 2.5 - I- I- 16.5 13.5 I 10 I 8 7 6 I 4 3 1 I- 18 15.5 12.5 I 10 9 8 I 5.5 4.5 1 2.5 1 K3248 3l92 Punted in U.S.A. Myerse F. E. Myers. A Pentair Company 1101 Myers Parkway Ashland, Ohio 44805-1923 419/289-1144 FAX' 419/9R4-aPaa Ti v. no -7n Ai SENSOR FLOAT® Control Switches Standard Model with Pipe Clamp Shown A quality mercury float designed to activate pump control panels, solenoids, relays, etc. Three models available: • Standard - Accurately monitors liquid levels. UL Listed for water and sewage, and CSA Certified. • Mini - Compact float housing for confined areas. UL Listed for water and sewage, and CSA Certified. • NO/NC- Standard switch features thatcan be wired as Normally Open or Normally Closed. UL Listed. DESCRIPTION Three ordering options provide for flexibility in installation. PC (Pipe Clamp): The PC is not weighted, and is installed by strapping the pipe clamp at the desired activation level to a discharge pipe or other similar mounting. WI (Weight, Interns!): This option is used in applications where the float is suspended from above. The WI is not available in the Mini - Sensor model. WE (Weight, External): The WE has an adjustable weight attached to the cable and is used in applications where the float is suspended from above. ADVANTAGES • Heavy-duty mercury tilt switch is epoxy encapsulated in non -corrosive PVC plastic float housing. • TWO-YEAR LThiITED WARRANTY. APPLICATIONS Sensor Floats are frequently used in sewage systems, irrigation systems, and in other water systems. NORMALLY OPEN (Pump down) application: The mercury float switch closes (turns on) when the float tips a few degrees above the horizontal position and opens (turns off) when the float drops a few degrees below the horizontal position. NORMALLY CLOSED (Pump up) application: The mercury float switch closes (turns on) when the float drops a few degrees below the horizontal position and opens (turns off) when the float tips a few degrees above the horizontal position. SPECIFICATIONS CORD: SJOW-A (UL), SJOW (CSA) -- Standard Flexible 16 gauge, 2 conductor, water-resistant Neoprene. - • NO/NC.. - -' Flexible 16 gauge, 3 conductor, water-resistant Chlorinated Polyethylene (CPE). - :- Mine`:.: - Flexible 16 gauge, 2 conductor, water-resistant Neoprene. FLOAT HOUSING: thick -wall, high impact resistant, non -corrosive PVC plastic tor use in liquids up to _ 140°F (60°C). 3.38 inch (8.58 cm) diameter x 4.55inch (11.56 cm) long. 3.38 inch (8.58cm) diameter x 4.55 inch (11.56 cm) long. 2.81 inch (7.14 cm) diameter x 3.42 inch (8.68 cm) long. MERCURY TILT SWITCH: - Single pole, single throw, mercury -to -mercury contacts. Single pole, double throw, mercury -to -mercury contacts. Single pole, single throw, mercury -to -metal contacts. ELECTRICAL: Amp 13 120VAC or 230VAC 13 Anzp 120VAG or 230VAC 13 An-p 120VAC or 230VAC MODEL DEFINITION: Examples: 15PCNC 15SWINO/NC 15MWENO 15 SWT Cord Length (FT) Available 10, 15, 20, • 30, 40, 50 'Note: Mini not available with NO/NC option. Switch Type SWI - Intemally Weighted Sensor Float SWE - Externally Weighted Sensor Float PC - Pipe Clamp Sensor Float MWE - Externally Weighted Mini Sensor MPC - Pipe Clamp Mini Sensor NO Switch Operation NO - Normally Open, NC - Normally Closed, NO/NC - Normally Open/ Normally Closed' SENSOR FLOAT® Installation Instructions Figure A Normally Open Figure B Figure C Figure 1- N.O. Wiring Wire the black and white con- ductors directly to the control device. insulate the red wire with tape or wire nut. L_ —1— 47, Activation Level 'OW Low Liquid Normally Closed Figure 2-N.C. Wiring Wire the red and white conduc tors directly to the control de- vice. Insulate the black wire with tape or wire nut. -WARNING: Turn off power source before installing or adjusting this device. Failure to turn off power could result in serious or fatal electrical shock. I. Read these instructions carefully. 2. Check your local codes before installing. We rec- ommend this product be installed in accordance with national and local electrical codes. 3. Do not wire this product while you are standing on a wet or damp surface. 4. Do not remove cord Iabel from switch unit. WE (Weight, External) Figure A 1. Determine activation level. 2. Suspend externally weighted Sensor Float control switch 4" below determined activation level. See illustration. 3. Wire Sensor Float cable directly into control de- vice. For Normally Open/Normally Closed mod- els see FIG. I and FIG. 2. WI (Weight, Internal) Figure B 1. Determine activation level. 2. Suspend internally weighted Sensor Float control switch 7" below determined activation level. See illustration. 3. Wire Sensor Float cable directly into control device. For Normally Open/Normally Closed mod- els see FIG. 1 and FIG. 2. Note: The S WI remains partially submerged during the "on" tipping action. See Figure B. PC (Pipe Clamp) Figure C 1. Determine activation level. 2. Strap Sensor Float control switch to discharge pipe or similar mounting at determined activation level. See illustration. The activation IeveI may be ad- justed by moving the pipe clamp up or down on the discharge pipe. 3. Wire Sensor Float cable directly into control device. For Normally Open/Normally Closed mod- els see FIG. I and FIG. 2. Clamp Detail FLOAT YOUN111 PIPE PIPE CLAY GRIP LOOP S.J. ELECTRO SYSTEMS, INC Built with Pride - Employee Owned PO Box 1619 County Rd 6 Detroit Lakes, MN 56502 sup .f FI Kf'T1:2 1 overcul a �►w. STAT Series Sieve Tray Aeration Technology Carbonair's exclusive STAT series represents the best choice for low profile air strippers with design simplicity, flexibility and high performance. In Carbonair's STAT units, the water and air are contacted in step -wise fashion on multiple trays. The water enters at the top and flows across each tray. The air passes upwards through openings in the trays, then bubbles through the water to form "a surface of foam" which provides extreme turbulence and excellent volatilization. Since the water in Carbonair's STAT units flows horizontally across each tray, the traveling path length of water and the required removal efficiency can be achieved by increasing both the number and length of the trays. Therefore, the STAT units provide much lower tower height than the conventional packed towers. Another advantage of Carbonair's STAT units is that air and blower power consumption are effectively utilized since a single air stream passes through every tray before exiting the tower. As a result of minimal air flows, the organic contaminants are concentrated and effectively removed by vapor phase carbon. Ec Low tower height yields numer- ous other advantages: rapid installation, easy winterization, inconspicuous appearance, easy shipping and easy maintenance. The STAT unit also re- duces the potential for fouling since it contains no packing media and provides an extreme turbulent condition. Carbonair's STAT units are avail- able with a number of plate configura- tions, blowers and controls, and can achieve removal efficiency up to 99.99%. OPTIONS Explosion -proof controls. Discharge pump. Well control. Off -gas carbon. Humidity control. Carbon polish. Winterized enclosure. FEATURES The low air flow and minimal tower height make the unit ideal for off -gas treatment The compact unit can be installed in a few hours. Controls include motor starter, level switch, air pressure gauge and air pressure switch- Panel comes with blower, manual -off - automatic switch and alarm lights. Computer modeling customizes the system for optimum air flow, number and size of trays. SPECIFICATIONS Listed on other side. f -' �CARSONAIR Water Treatment • c: • -� i�? 1- • • • • Y RENOYAI. EFFICIENCY (X) REMOVAL EFFICIENCY (%) CARBONAIW ENVIRONMENTAL SERVICES 8640 Monticello Lane Maple Grove, MN 55369-4547 612-425-2992 800-526-4999 Fax 612-425-6882 SPECIFICATIONS STAT TRAY TRAY HEIGHT SUMP DEMISTER MAXIMUM LIQUID MAXIMUM MODEL LENGTH WIDTH PER STAGE HEIGHT HEIGHT HEIGHT FLOW AIR FLOW (ft) (ft) On) (in) (in) (in) (gpm) (cfm) 15 2 0.75 10 20 18 90 0.5-20 60 30 3 1 10 20 18 90 1-50 100 80 4 2 10 20 18 90 5-100 300 180 6 3 10 20 18 90 10-200 650 BENZENE REMOVAL EFFICIENCY AT 55°F Predicted by computer modeling. ao 10 m too •0 m Ea 10 0 1 10 S1 m n 10 13 .0 1 10 13 b u m m 00 01 00 n 080 NATE—it FLOW RATE (CPU) (DIM T.r.rear STAT 15 STAT 30 00 mars 01 nun p . 73011 a a To+n p t -a.n I ° 1nuT • 0,0031351,51. Ear, a STAT 80 1 1• E0 WATER FLO RATE (CPU) 0. MI O • soars \ o TOM p TUTS 41 Thin 0 roars O 11laT erroOmRLL 140 0 IIEIIOYAL EFFICIENCY (X) REIIOVAL EFFICIENCY (X) 00 so 10 00 0• nun ° 1 '1+T1 0. MT! 41 sours p 1n<Jn • rlar I • CDgGf�tTLL OaT+ 10 11 10 21 30 ]! .0 00 10 VATZR FLAW RATE (CPU) 01•.• e......0 STAT 180 N 0 0 :6.11 O1 nun 04 soars 41 Mal 0 rnn O • W OL07RAL Oats I 1 0 10 tl !C b 10 60 '0 Si10 1001.0 1 0 i10 1b 1E01.0 1m 100 10 100 WATER FLOW RATE (CPU) [>i•°+E-a°�� PRINTED ON RECYCLED PAPER Product Data Sheet EE198A-93 01993 by Carbanair BASIC STAT SYSTEM - PUMP -OUT STAT 15 Stainless steel sump Stainless steel demister section Appropriate number of aeration trays Influent/effluent flanges Latches/fasteners Gaskets Forkliftable steel skid 3/4 HP 3 phase TEFC blower (up to 4 trays) 1.0 HP 3 phase TEFC blower (5 and 6 trays) Blower pressure switch Level control kit with high level system shutdown switch, pump —down level controls and pressure gauge. STAT 80 Stainless steel sump Stainless steel demister section Appropriate number of aeration trays Influent/effluent flanges Latches/fasteners Gaskets Forkliftable steel skid 3.0 HP 3 phase TEFC blower (up to 4 trays) 7.5 HP 3 phase TEFC blower (5 and 6 trays) Blower pressure switch Level control kit with high level system shutdown switch, pump —down level controls and pressure gauge. STAT 30 Stainless steel sump Stainless steel demister section Appropriate number of aeration trays rnfluent/eflluent flanges Latches/fasteners Gaskets Forkliftable steel skid 2.0 HP 3 phase TEFC blower (ail units) Blower pressure switch Level control kit with high level system shutdown switch, pump —down level controls and pressure gauge. STAT 180 Stainless steel sump Stainless steel demister section Appropriate number of aeration trays Influent/effluent flanges Latches/fasteners Gaskets Forkliftable steel skid 7.5 HP 3 phase TEFC blower (all units) Blower pressure switch Level control kit with high level system shutdown switch, pump —down level controls and pressure gauge. Geopure Continental 2300 N.W. 71st Place Gainesville, FL 32653 904-376-7833 800-342-1103 Fax: 904-373-7660 ULTRA -STRIP 15 VERSION 2.3 WATER FLOW RATE: 4.0 gpm AIR FLOW RATE: 80.0 cfm WATER TEMPERATURE: 50.0 F AIR -TO -WATER RATIO: 150:1 Influent Conc. for BENZENE 30000.0 ppb 11/07/96 16:10:19 NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY o ppb ug/1 lb/d 1 84.68544 4594.3688 169.3709 1.2200 2 97.51952 744.1451 195.0390 1.4049 3 99.59470 121.5901 199.1894 1.4348 4 99.93368 19.8956 199.6674 1.4397 5 99.98915 3.2563 199.9783 1.4405 6 99.99822 0.5330 199.9964 1.4406 Influent Conc. for TOLUENE 45000.0 ppb NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY a ppb ug/1 lb/d 1 88.03570 5383.9333 264.1071 1.9024 2 98.51128 669.9232 295.5338 2.1288 3 99.81387 83.7574 299.4416 2.1569 4 99.97672 10.4780 299.9301 2.1604 5 99.99709 1.3109 299.9913 2.1609 6 99.99964 0.1640 299.9989 2.1609 Influent Conc. for ETHYLSENZENE 4000.0 ppb NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY % ppb ug/1 lb/d 1 89.03626 438.5497 23.7430 0.1710 2 98.75945 49.6219 26.3359 0.1897 3 99.85914 5.6344 26.6291 0.1918 4 99.98400 0.6400 26.6624 0.1921 5 99.99818 0.0727 26.6662 0.1921 6 99.99979 0.0083 26.6666 0.1921 Influent Conc. for XYLENES (TOTAL) 19000.0 ppb NO of REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY % ppb ug/1 lb/d 1 81.39058 3535.7897 103.0947 0.7426 2 96.33876 695.6352 122.0291 0.8790 3 99.27203 138.3134 125.7446 0.9058 4 99.85496 27.5583 126.4829 0.9111 5 99.97109 5.4932 126.6300 0.9121 6 99.99424 1.0950 126.6594 0.9123 STAT1_S Influent Conc. for MTBE 275000.0 ppb NO OF TRAY 1 2 3 4 5 6 REMOVAL EFF 54.20131 76.91321 87.84957 93.46675 96.44756 98.05676 EFF CONC OFF -GAS CONC AIR EMISSION ppb ug/1 lb/d 125946.4004 993.6907 7.1577 63488.6653 1410.0756 10.1570 33413.6941 1610.5754 11.6013 17966.4395 1713.5571 12.3430 9769.2160 1768.2052 12.7367 5343.9053 1797.7073 12.9492 Influent Conc. for NAPHTHALENE 400.0 ppb NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY % ppb ug/1 lb/d 1 30.93391 276.2644 0.8249 0.0059 2 48.73512 205.0595 1.2996 0.0094 3 60.23885 159.0446 1.6064 0.0116 4 68.23914 127.0434 1.6197 0.0131 5 74.09099 103.6360 1.9758 0.0142 6 78.53120 85.8752 2.0942 0.0151 Influent Conc. for BUTYLBENZENE 100.0 ppb NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY % ppb ug/1 lb/d 1 90.04273 9.9573 0.6003 0.0043 2 98.98669' 1.0133 0.6599 0.0048 3 99.89665 0.1033 0.6660 0.0048 4 99.98946 0.0105 0.6666 0.0048 5 99.99892 0.0011 0.6667 0.0048 6 99.99989 0.0001 0.6667 0.0048 Influent Conc. for CHLOROFORM 10.0 ppb NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY o ppb ug/1 lb/d 1 85.80242 1.4198 0.0572 0.0004 2 97.87588 0.2124 0.0653 0.0005 3 99.67979 0..0320 0.0665 0.0005 4 99.95167 0.0048 0.0666 0.0005 5 99.99270 0.0007 0.0667 0.0005 6 99.99890 0.0001 0.0667 0.0005 Influent Conc. for 1,2-DICHLOROETHANE 200.0 ppb NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY o ppb ug/1 lb/d 1 69.32917 61.3417 0.9244 0.0067 2 89.69844 20.6031 1.1960 0.0086 3 '96.44052 7.1190 1.2859 0.0093 4 98.75828 2.4634 1.3168 0.0095 5 99.56540 0.8692 1.3275 0.0096 6 99.84771 0.3046 1.3313 0.0096 Influent Conc. for ISOPROPYLBENZENE 100.0 ppb NO OF REMOVAL'EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY % ppb ug/1 lb/d 1 92.26449 7.7355 0.6151 0.0044 2 99.39238 0.6076 0.6626 0.0048 3 99.95221 0.0478 0.6663 0.0048 4 99.99624 0.0038 0.6666 0.0048 5 99.99970. 0.0003 0.6667 0.0048 6 99.99998 0.0000 0.6667 0.0048 Influent Conc. for PROPYLBENZENE 30.0 ppb NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY % ppb ug/1 lb/d 1 88.03466 3.5896 0.1761 0.0013 2 98.52208 0.4434 0.1970 0.0014 3 99.81675 0.0550 0.1996 0.0014 4 99.97727 0.0068 0.2000 0.0014 5 99.99718 0.0008 0.2000 0.0014 6 99.99965 0.0001 0.2000 0.0014 Influent Conc. for 1,2,4-TRIMETHYLBENZENE 75.0 ppb NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY % ppb ug/1 lb/d 1 78.76134 15.9290 0.3938 0.0028 2 95.21993 3.5851 0.4761 0.0034 3 98.91059 0.8171 0.4946 0.0036 4 99.75101 0.1867 0.4988 0.0036 5 99.94306 0.0427 0.4997 0.0036 6 99.98697 0.0098 0.4999 0.0036 Influent Conc. for 1,3,5-TRIMETHYLBENZENE 75.0 ppb NO OF REMOVAL EFF EFF CONC OFF -GAS CONC AIR EMISSION TRAY % ppb ug/1 lb/d 1 83.56174 12.3287 0.4178 0.0030 2 97.17123 2.1216 0.4859 0.0035 3 99.50947 0.3679 0.4975 0.0036 4 99.91483 0.0639 0.4996 0.0036 5 99.98521 0.0111 0.4999 0.0036 6 99.99743 0.0019 0.5000 0.0036 Influent Conc. for TOTAL NO OF TRAY 1 2 3 4 5 6 REMOVAL EFF 62.48894 82.38412 90.92741 95.14564 97.35717 98.54758 VOCs 373990.0 ppb EFF CONC ppb 140287.6077 65881.6368 33930.5760 18154.8150 9883.9110 5431.8973 OFF -GAS CONC AIR EMISSION ug/1 lb/d 1558.0159 11.2227 2054.0558 14.7957 2267.0628 16.3300 2372.2346 17.0876 2427.3739 17.4848 2457.0540 17.6986 GEOPURE ZONTINENTAL SYSTEMS & SERVICES SPECIFICATIONS 10FGB2L, Automatic Backwashing System 1/10/94 Model: 10FGB2L, 10 GPM Fiberglass -tank Adsorption system, automatic- backwashing prefiltration, liquid phase tanks in series Sump: 100 gallon, 24" D x 50" H Pumps: Two - 3/4 Hp Centrifugal, Myers HJ75S Particle Filter: Four - 12" D x 52" H Fiberglass Vessels Trickle Filter- 24" D X 50" H Polyethylene Tank Filtration Media_ Filter-Ag Non -Hydrous aluminum silicate Carbon Filters: Four - 12" D x 52" H Fiberglass Vessels Activated Carbon: 8 x 30 mesh iodine number 950 3.4 cubic feet (95 pounds) per vessel Contact Time: 10.1 minutes @ 10 GPM Hydraulic Loading Rate_ 63 GPM/Sq. Ft. at 10 GPM Maximum Pressure: 75 psi Installation Area: 6' 12' Power Requirements: 1 - 110V 15 amp circuit 2 - 220V 20 amp circuit Specifications subject to change. 1 - 10 GPM HYDROCARBON REMOVAL SYSTEM LEGEND A=INLET WATER B : EHLARCEO SUMP C:REPRESSURIZATION PUMPS D.Pf1RTICLE FELTERS E= SRPIPLE PORTS F = GAC F-. 1 LTERS (STAGE I) C =CAC F [LTERS (STAGE 2) F[[SACKWASH TRICKLE FILTER I:PRESSURE GAUGES J=TREATEO WATER It5I, m F941 CUPYR lGUUT 1991 comma. 7 PI ENV IIIPIHtEIrTft. SERVJCES. III.L IIICIIIS IIESCRI'E0 CES 4—“. 11OR COPE 10FGE12L COIIT (lIEu rnL EIIVSROHuEnTm MIS/ICES 0111E CIICCXEO onLE Cnnu (TIV. EIIGII. HIGH PRESSURE ACTIVATED CARBON WATER PURIFICATION SYSTEMS -%•�'.i?r:.1 FEATURES • High activity liquid phase carbon. • Operating pressure from 50-75 psi. • Corrosion resistant wound fiberglass/ epoxy construction. • ABS fittings, PVC internal piping. • Standard FPT couplings for easy installation. • Complete with support stand. CARBTROL CORPOR ATION SIZES CARBON FLOW MODEL QUANTITY CAPACITY HP-90 90 lbs. 10 gpm HP-200 200 lbs. 10 gpm HP-1000 1000 lbs. 50 gpm HP-1700 1700 lbs. 100 gpm b o 77 0 O CO M I '0 2.5 2.0 1..5 1.0 P I 0.5 G 0 P R .75 S s .50 D O .25 S 0 G HP90 I-[ P200 0 5 FLOW --GPM 0 20 40 60 80 FLOW --GPM 10 100 51 Riverside Avenue, Westport, CT 06880.1-800-242-1150 • (203) 226-5642 © Copyright 1993 Carbtrol Corporation - 5/9/94 AT-00/#4 Page 1 HIGH PRESSURE ACTIVATED CARBON WATER PURIFICATION SYSTEMS 1NLETFOUTLET MANIFOLD S3 1R' 170252 3/4' OUND EPDXY FIBERGLASS TANK lialGSALLISIEEt 20Tb2 CARBON INLET/ OUTLEi MANIFOLD M7212-CABISTCy_ 2001bs CARBON 06' 2' iPitET UP-1000 AOSOF0ER 1999 !0 I:RN0Ur( 86' CRAIN 21n' vim 11_1TO0 LLIJV 40 11 1T00 Iba CARBON SPECIFICATIONS DIAMETER/ CARBON INLET/ SHIPPING MODEL HEIGHT WEIGHT OUTLET WEIGHT HP-90 12"/54" 90 lbs. 1" FPT 125 Ibs. HP-200 22"/48" 200 lbs. 1" FPT 250 lbs. HP-1000 36"/86" 1000 lbs. 2" FPT 1500 Ibs. HP-1700 48"/86" 1700 Ibs. 2 1/2" FPT 2300 Ibs, - CARST O!. CRAW 4 51 Riverside Avenue, Westport, CT 06880.1-800-242-1150 • (203) 226-5642 CORPORATION Page 2 Main System Control Panel The GeoPure Continental's Main System Control Panel integrates all system components on a site. The control panel provides a maunal-off-automatic switch and a power on light for each pump. High Ievel alarms are provided where required and have an indicating light on the panel door. All alarms are interfaced to turn off the recovery pumps. The control panel automatically restarts the recovery pumps when all alarms are satisfied. Custom designs are available. All GeoPure Control Panels are UL approved. Enclosure: Nema 4 outside Nema 12 inside Power Requirements: 120 V 15 amp Controls_ PLC and electromechanical GEOPURE CONTINENTAL SYSTEMS tr SERVICES System Housings The buildings include: 1. 100 amp breaker box with breakers 2. Insulation 3. Exhaust Fan 4. Air Inlet Vent 5. Heater 6. Hasp for padlock on 44" door 7. Florescent Safety Light 8. GFCI Receptacle with Water Proof Cover Our buildings are constructed on 4 x 6 pressure treated pine skids; two skids on 8' wide buildings and three skids on 10' wide buildings. Building walls are 7' high. Pressure treated floor joists are attached to skids on 24" centers and cross -nailed. Joists are then decked over with 3/4" T & G underlayment plywood. Wall studs, ceiling joists, and rafters are 2 x 4 spruce with a 1 x 4 belt rail dadoed into the backsides for rigidity. The exterior of the buildings are sheeted with various profiles of .017 - .019 aluminum sheeting. The aluminum is attached to the side framing with #8 x 3/4" weather resistant screws. The top sheeting is attached with #8 x 1" weather resistant screws with bonded neoprene washers. All moisture sensitive seams and joints are caulked and/or putty taped. GEOPURE CONTINENTAL SYSTEMS ! SERV}c!S c.N a w� 7= , aia � .� c1S1'=� S� > tir r M� • JEGi G ROTRON EN 523 Explosion -Proof Regenerative Blower FEATURES • Manufactured in the USA • Maximum flow: 82 SCFM • Maximum pressure: 158" WG • Maximum vacuum: 138" WG • Standard motor: 3.0 HP • Blower construction — cast aluminum housing, cover, impeller & manifold; cast iron flanges • UL & CSA approved motors for Class I., Group D atmospheres • Sealed blower assembly • Quiet operation within OSHA standards OPTIONS • TEFC motors • 50 Hz motors • International voltages • Other HP motors • Corrosion resistant surface treatments • Remote drive (motorless) models ACCESSORIES • Moisture separators • Explosion -proof motor starters • Inline & inlet filters • Vacuum & pressure gauges • Relief valves • External mufflers 7 - 6 - 5 - 4 - 3 � 2 - - a w�• • �rw al INCHES OF WATER BLOWER PERFORMANCE AT STANDARD CONDITIONS AIR FLOW RATE (M3/MIN) AIR FLOW RATE (M31MIN) 0.5 1.0 1.5 2.0 2.5 .uu PRESSURE A MAXIMUM PRESSURE POINT 1B0 l60 140 w \ 120Ns* 100 80 60 40 20 100 70 40 10 4000 3000 2000 1000 100 70 40 10 0 20 40 60 80 AIR FLOW RATE (SCFM) 100 I 500 400 300 3 200 100 INCHES OF MERCURY 14 12 10 8 6 4 2 cc 0- La W s.1 o�w macs 0.5 1.0 1.5 2.0 2.5 API] SUCTION Duu 400 180 160 ■■■•■ 140 ■•■� 300 200 100 ` ■■-■■•■■■ 120 100 `.■■■■�� ■■CCIIIIIIII■■■■ 80 40 . MEI MO MI IIiiiIn 20 100 70 40 10 4000 3000 2000 1000 100 70 40 10 O 20 40 60 80 AIR FLOW RATE (SCFM) 100 -T� 3 a a EG&G ROTRON, SAUGERTIES, NY. 12477 • 914/246-3401 • FAX 914/246-3802 '. x+ 'Wit: 1—'+�, YG'!+ ��,* as. EN 523 Explosion -Proof Regenerative Blower 15.9 404 5.6 1 5.5 142 140 14.6 371 DIMENSIONS: IN MM TOLERANCES: .XX ± 2.5 (UNLESS OTHERWISE NOTED) DIA (4) MTG HOLES 15 8.7 2.21 56 11/i •11 Yz N PSC f BOTH PORTS MODEL L (IN) ± .3 L (MM) ± 8 D (IN) ± .1 D (MM) ± 3 EN523M72L 18.4 467 7.2 183 EN523M5L 20.6 523 8.5 216 14.3 363 121 11.4 290 12.8 325 ROTATION 1 0.4 110.2 0.75' NPT CONDUIT CONNECTION SPECIFICATIONS MODEL EN523M5L EN523M72L Part No. 038223 038184 Motor Enclosure Type Explosion -proof Explosion -proof Horsepower 3.0 3.0 Phase — Frequency Single — 60 Hz Three - 60 Hz Voltage 208-230 230 460 Motor Nameplate Amps 15.5-14.5 7.4 3.7 Maximum Blower Amps' 18.1-16.7 7.6 3.8 Inrush Amps 94-88 65 32.5 Starter Size 1 0 0 Service Factor 1.0 1 0 Thermal Protection Pilot Duty Pilot Duty Bearing Type Sealed, Ball Sealed, Ball Shipping Weight 222 lb (100 kg) 198 lb (90 kg) BLOWER LIMITATIONS Min. Flow @ Max. Suction 0 SCFM @ —138" WG 0 SCFM @ —138" WG Min. Flow @ Max. Pressure 15 SCFM @ 158" WG 15 SCFM @ 158" WG Corresponds to the performance point at which the blower andlor motor temperature rise reaches the limit of the thermal protection in the motor. Specifications subject to change without notice. Please contact factory tor specification updates. EG&G ROTRON, SAUGERTIES, N.Y. 12477 • 914/246-3401 • FAX 914/246-3802 „ ,6,EGsG ROTRON{ Accessories Moisture Separator By separating and containing entrained liquids, Rotron's moisture separator helps protect our regenerative blowers and the end treatment system from corrosion andmineralization damage. Recommended for all soil vacuum extraction applications. SPECIFICATIONS: SEPARATION METHOD - High Efficiency Cyclonic RELIEF VALVE MATERIAL - Brass & Stainless Steel INTERIOR - Epoxy Coated Steel FLOAT MATERIAL - Copper OPTIONAL FLOAT SWITCH - SPDT, Explosion -proof NEMA 7&9, 5 Amp max. A n 3/4" NPT O.D. INLET _ FLOAT LEVEL SWITCH (OPTIONAL) H VACUUM RELIEF VALVE ,...� C� CUTAWAY PHOTO DEPICTING INTERNAL WORKINGS 6 Ya" NPSC PLUGGED OPTIONAL 5 VACUUM GAGE G O.D. OUTLET DRAIN J (OPTIONAL) D F PRESSURE DROP MG) 4 3 2 0 - 0 J 10o 200 300 400 A. Ball will seat. FLOW RATE (SCFM) 500 600 Model Part Number Capacity Gal. CFM Max. Dimensions (Inches) Drain Internal THD Shipping Weight A Dia. B C Dia. D E F G Dia. H J MS200D 038275 10 200 2.00 24.50 14.00 3.00 30.75 33.00 4.50 8.00 16.06 3/4" NPT 421b. MS3000 038276 10 300 2.50 24.50 14.00 3.00 30.75 33.00 4.50 8.25 16.06 3/4" NPT 421b. MS350B 038277 40 350 3.00 28.37 23.00 6.00 39.00 41.25 4.50 9.75 19.87 1" NPT 821b. MS500B 038075 40 500 3.00 28.37 _ 23.00 5.00 37.37 54.50 6.63 9.75 19.87 1" NPT 95 lb. MS600B 038003 40 600 4.00 27.87 23.00 5.00 37.37 54.50 6.63 9.25 19.87 1" NPT 961b. 'For optional Installed level switch, contact factory for correct part number. EG&G ROTRON, SAUGERTIES, NY. 12477 • 914/246-3401 • FAX 914/246-3802 Blower Connection Key NPT - American National Standard Taper Pipe Thread (Male) NPSC - American National Standard Straight Pipe Thread for Coupling (Female) SO - Slip 0n (Smooth - No Threads) Accessories Explosion -proof Motor Starter The National Electric Code requires the use of starters with explosion -proof motors equipped with pilot duty thermal overload protection. These UL & CSA approved explosion -proof starters meet U.S. and Canadian requirements and protect the blowers from electrical malfunctions. SPECIFICATIONS: ENCLOSURE - Cast Aluminum, NEMA 7&9 CLASSIFICATION - Div. 1, Class 1, Groups C&D CONTROLS - Start, Stop & Reset ENVIRONMENT - Indoor/outdoor, equipped • with breather & drain STARTER SELECTION CHART L .75 NPT C p4 nJ L_ o 0 o =� 0 0 ?_� .375 DIA. •• N TYP. = W 0 0 0 Model Part # Voltage Max. HP Dimensions (Inches) C Weight L W D MN MC115M1 529336 115 2.0 11.0 7.1 6.9 9.2 6.1 .50 NPT 181b. MC230M1 529337 230 3.0@14.7.503th 11.0 7.1 5.9 9.2 6.1 .50NPT 181b. MC460M1 529338 460 10.0 11.0 7.1 5.9 9.2 6.1 .50 NPT 18 1b. MC230/460M1.75 529541 2301460 10.0 14.6 9.1 8.5 12.9 7.8 1.5NPT 261b. MC230/460M2 529542 2301460 15.00230V, 20.00460V 14.6 9.1 8.5 12.9 7.8 1.5 NPT 261b. MC230/460M2.5 529543 230/460 30.0 14.6 9.1 8.5 12.9 7.8 1.5 NPT 261b. HEATER SELECTION CHART Blower Heater 1 6 3 6 115V 230V 230V 460V EN101CC9L 529340 529339 - - EN303AG58L 529345 529341 - - EN404AA58ML 529350 529343 - _ - EN404AR72ML - - 529341 529340 EN454W58L 529352 529345 --- - EN454W72L - - 529342 529340 EN513W58L 529352 529345 - - EN505AX58ML 529353 529347 - - EN505AX72ML - - 529344 529341 EN523M5L - 529351 - - EN523M72L - - 529346 529342 EN606M5L - 529351 - - EN606M72L - - 529346 529342 EN6FSL - 529354 - EN6F72L - - 529351 529345 EN707F72XL - - 529351 529345 EN808BA72XL - - 529353 529348 EN8BD72WL - - 529544 529350 EN12BG72WL - - 529548 529352 EN14BK72WL _ - - 529547 529353 EN14DX72WL - - 529548 529545 Note: 1 phase motors require 2 heater elements 3 phase motors require 3 heater elements EG&G ROTRON, SAUGERTIES, N.Y. 12477 • 914/246-3401 • FAX 914/246-3802 { .; .L'S'�i�y; tic _f ,y • • G:ROTRON Blower Connection Key Accessories NPT - American National Standard Taper Pipe Thread (Male) NPSC - American National Standard Straight Pipe Thread for Coupling (Female) SO - Slip On (Smooth --- No Threads) EG&G Rotron Industrial Division strives to maintain a complete inventory of accessories to complement the Rotron Regenerative Product Line. If there is an Accessory Product that is not listed in this Accessory Guide, please do not hesitate to contact EG&G Rotron Industrial's Application Engineering Department directly with your requirements. Inlet/Outlet Muffler (Single Connection) Mufflers lower blower noise in areas where reduced sound levels are required. SPECIFICATIONS: HOUSING - Steel MEDIA -- Acoustical Material Part Number Reference Blower Model Connection Dimensions (Inches) Inlet A B C D 523627 B 1.0 NPT 4.00 10.93 13.98 1.00 516838 B 1.0 So 1.90 5.16 6.23 1.00 523626 C 1.25 NPT 4.00 10.93 13.98 1.25 523625 D 1.50 NPT 4.00 10.93 14.48 1.50 523624 E 2.00 NPT 4.00 10.93 12.16 2.00 523623 E 2.00 NPSC 4.00 10.93 12.54 2.00 523622 _ E 2.00 NPT 4.00 15.93 17.16 2.00 Inline Muffler (Dual Connection) Inline Mufflers are utilized for noise reduction in applica- tions where piping systems are connected directly to both ends of the muffler. SPECIFICATIONS: HOUSING - Steel MEDIA - Acoustical Material D DIA. 8 E DIA. A DIA. Part Number Reference Blower Model Connection Dimensions (Inches) Inlet Outlet A B C 0 E 522948 E 2.0 NPT 2.0 NPSC 4.00 15.93 _ 18.39 2.00 2.00 510050 E 2.00 NPSC 2.0 NPSC 4.38 10.38 12.62 2.00 2.00 523621 E 2.00 NPT 2.00 NPT 4.00 15.93 18.39 2.00 2.00 515185 F 2.50 NPT 2.50 NPSC 6.12 15.00 _ 19.37 2.50 2.50 511569 G 3.00 NPT 3.0 NPSC 7.00 18.00 22.25 3.00 3.00 515210 G 4.00 NPT 4.0 NPSC 10.00 24.00 30.00 4.00 4.00 516264 H 4.00 NPT 4,0 NPSC 8.00 22.00 27.75 4.00 4.00 516265 H 6.00 NPT 5.0 NPSC 12.00 30.00 36.75 6.00 6.00 EG&G ROTRON, SAUGERTIES, N.Y. 12477 • 9141246-3401 • FAX 914/246-3802 • Blower Model Reference Key A= E = EN 606, EN 6, EN 707 B=EN101 F=EN808,EN8 C=EN303 G=EN12 D = EN 404, EN 454, EN 513, EN 505, EN 523 H = EN 14 Accessories Inlet Filter (Single Connection) Inlet Filters protect the blower and the air distribution system from dust, and other airborne particles and con- taminants. Normally used in pressure systems. SPECIFICATIONS: HOUSING - Steel MEDIA - Polyester EFFICIENCY - 97-98% (8 to 10 micron particle size) FILTER ELEMENT - Replaceable (see filter elements) NOTE: "Z" MEDIA (1 to 3 micron particle size) available DIA. B Part Number Z Media Filter Reference Blower Model Connection Dimensions (Inches) Filter Element Inlet A B C • 516465 517865 B 1.00 NPT 6.00 6.50 1.00 515132 515122 517866 C,D 1.50 NPT 6.00 6.50 1.50 515132 515123 517867 E 2.00 NPT 7.75 7.25 2.00 515133 515124 517868 E 2.00 NPT 10.00 12.25 2.00 515134 515125 517869 F 2.50 NPT 10.00 12.50 2.50 515134 515145 517870 G 3.00 NPT 10.00 13.00 3.00 515134 515151 517871 H 4.00 NPT 10.00 14.00 4.00 515135 516511 517872 H 6.00 NPT 16.00 15.00 6.00 516515 Inline Filter (Dual Connection) Inline Filters protect the blower from harmful dust and other particles that may be drawn into the blower through the air distribution system. Normally used in vacuum systems. SPECIFICATIONS: HOUSING - Steel MEDIA - Polyester EFFICIENCY - 97-98% (8 to 10 micron particle size) FILTER ELEMENT - Replaceable (see filter elements) NOTE: "Z" MEDIA (1 to 3 micron particle size) available Part Number Z Media Filter Reference Blower Model Connection Dimensions (Inches) Filter Element ' Inlet Outlet A B C D 516461 517886 B 1.00 NPSC 1.00 NPSC 7.25 6.50 1.00 1.00 516434 515254 517887 C,D 1.50 NPSC 1.50 NPSC 7.25 6.50 1.50 1.50 516434 515255 517888 E 2.00 NPSC 2.00 NPSC 8.00 10.25 2.00 2.00 516435 515256 517889 F 2.50 NPSC 2.50 NPSC 8.00 10.25 2.50 2.50 516435 _ 516463 517890 G 3.00 NPSC 3.00 NPSC 14.00 1 26.50 3.00 3.00 515135 516485 517891 H 4.00 NPSC 4.00 NPSC 14,00 27.00 4.00 4.00 515135 517611 517892 H 6.00 NPSC 6.00 NPSC 18.00 28.00 6.00 6.00 516515 EG&G ROTRON, SAUGERTIES, N.Y, 12477 • 914/246-3401 • FAX 914/246-3802 Blower Connection Key` Accessories NPT - American National Standard Taper Pipe Thread (Male) NPSC - American National Standard Straight Pipe Thread for Coupling (Female) SO - Slip On (Smooth - No Threads) Filter Silencers (Single Connection) 'For Supplemental silencing only. (Used to augment existing muffling systems) Filter/Silencers reduce noise levels while ensuring clean air is provided to the blower and the air distribution system. Normally used in pressure applications. SPECIFICATIONS: HOUSING - Steel MEDIA - Polyester EFFICIENCY - 97-98% (8 to 10 micron particle size) FILTER ELEMENT - Replaceable (see filter elements) DIA. Part Number Z Media Filter Reference Blower Model Connection Dimensions (Inches) Filter Element Inlet A B C 516487 517878 B 1.00 NPT 6.00 6.50 1.00 515132 516489 517879 C.D 1.50 NPT 6.00 6.50 1.50 515132 516491 517880 E 2.00 NPT 10.00 7.25 2.00 515133 516493 517881 E 2.00 NPT 10.00 12.25 2.00 515134 516495 517882 F 2.50 NAT 10.00 12.50 2.50 515134 516497 517883 G 3.00 NPT 10.00 12.50 3.00 - 515134 516499 517884 H 4.00 NPT 16.00 14.00 4.00 515135 516513 517885 H 6.00 NPT 16.00 15.50 6.00 516515 Filter Element All Rotron Air Filters and Filter/Silencers have replaceable filter elements. The filter media is polyester designed for high efficiency aver a wide spectrum of industrial applications. See filter element cross reference table. Standard Replacement Filter Element Cross Reference Table 515158 515134 516489 515132 515254 516434 516491 515133 515122 515132 515255 516435 516493 515134 515123 515133 515256 516435 516495 515134 515124 515134 516461 516434 516497 515134 515125 515134 516463 515135 516499 515135 515145 515134 516465 515135 516511 516515 515151 515135 516466 515132 516513 516515 515157 515133 516487 515133 517611 516515 FOR DR BLOWER MODELS A ID OD Part Number Z Media Filter ID (Inches) OD (inches) HT (Inches) I Area (Sq /Ft) 515132 517873 3.00 4.38 4.75 1.5 515133 517874 3.63 5.88 4.75 2.3 515134 517875 3.63 5.88 9.50 4.5 515135 517876 4.75 7.88 9.63 8.3 516434 517893 2.56 5.00 4.75 2.0 516435 517894 3.50 5.88 8.75 4.5 516515 517877 8.00 11.75 9.63 19.0 mga EG&G ROTRON, SAUGERTIES, N.Y. 12477 • 914/246-3401 • FAX 914/246-3802 � r }�� d r Vic- r s,a :�."�,c�i+"fs'�:r""c +�� Tar�bs�.#�,J'� -•s-� .x-- re^ 'Mra �1r47 �ISV'1nV/V��§�_,w, +� -�1�`. Slower Model Reference Key ^A r = -B=EN101 E = EN 606, EN 6, EN 707 F=EN80B,EN8 C=EN303 G=EN12 D = EN 404, EN 454, EN 513, EN 505, EN 523 H = EN 14 Accessories Gauges Rotron has a variety of gauges for pressure, vacuum and temperature measurements in various ranges. These gauges are reliable and rugged. SPECIFICATIONS: Pressure/Vacuum CASE — Drawn Steel Finished in Black Enamel DIAPHRAGM — Bronze LENS — Clear Plastic ACCURACY — 2% WEIGHT —1/2 Ib. • Temperature CASE — Steel LENS — Glass ACCURACY — 10 WEIGHT —1/4 Ib. �-- 3.38 ± .12 .25 ± .03 Accessory Part Number Range Reference Blower Model Connection inlet Face Gauge, Pressure 529427 0-601WG (2 PSIG) ALL Ya" NPT VA" Dia. Gauge. Pressure 271949 0-160 IWG (6 PSIG) ALL Y4" NPT 21/4" Dia. Gauge, Vacuum 529428 0-60 IWG (4.5 IHG) ALL 1/4" NPT 21A" Dia. Gauge, Vacuum 271950 0-160IWG (121HG) ALL 1/4" NPT 21/4" Dia. Gauge, Temperature 529380 0-200° Celsius (392°F) ALL /" NPT 3" Dia. Relief Valve The Relief Valve is installed to prevent excessive system pressure or vacuum that could result from line restrictions. Relief valves should be installed at the blower outlet (downstream) in pressure systems and at the blower inlet (upstream) in vacuum systems. These valves are suitable for air, natural gas, propane, and other non -corrosive service. Note: Relief valves are not factory preset. SPECIFICATIONS: VALVE BODY — Aluminum (1 "), Cast Iron (2") VALVE SPRING — Steel DIAPHRAGM — Nitrile — DIFFERENTIAL ADJUSTMENT SCREW GAUGE PORT PRESSURE RELIEF: © Is the system port and ® is the vent or atmospheric port VACUUM RELIEF: ® is the system part and 09 Is the vent or atmospheric port NOTE: Replace cap attar adjusting setting. Valve will not operate with cap removed. Differential adjustment screw is under the cap. Accessory 1" Relief Valve 2" Relief Valve Part Number 515092 519093 Range 1.0-4.5 PSIG _ 1.75-7.0 PSIG Reference Blower Model B,C,D,E F,G Connection Dimensions (Inches) Inlet 1" NPT 2" NPT Outlet A 1" NPSC 2" NPSC 1.00 2.00 B 1.00 2.00 C 4.12 7.12 O 8.70 9.00 Note: Blower model reference H requires two 515093 relief valves. EG&G ROTRON, SAUGERTIES, N.Y. 12477 • 914/246-3401 • FAX 914/246-3802 APPENDIX G Carbon Usage Estimate 1 1, :_ Ubt7 1 Co.-Atc, cec 5, 000 PCca. �D k;kFi,4E. j,c+c- s�\ i e (0,CQ-) Cb,.Tc., (re. Water Flow (Well Yield) (gpm) (gpd) (1,000 gpd) (1,000 gar/mo) 0.5 720 0.72 21.9 1.0 1,440 1.44 43.8 1.5 2,160 2.16 65.7 2.0 2,880 2.88 87.6 2.5 3,600 3.60 109.5 3.0 4,320 4.32 131.4 3.5 5,040 5.04 153.3 4.0 5,760 5.76 175.2 1,,,ir � De~_ erco t.t = 1c) errese/- kin\r0.,1^✓.t� -�Z c 5y5. evs— G �l s LA s I C,t t�c..4 LC i e.SGI v =ETA i (L) 4 4 i No . 0 Co c . r� 4 11,cVo 1F:),l55 ,o 74C) C.7 c. F(OJ2.) 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O.2 GeoPure Systems & Services 2300 N.W. 71St Place Gainesville, FL 32653 Phone: (352) 376-7833 Fax: (352) 373-7660 11-07-1996 Turner Environmental Glenn Tiles/rig LIQUID PHASE CARBON USE RATE DESIGNED FLOW RATE: 4 gpm CONTAMINANT MTBE CONCENTRATION (PPB) CARBON USE (LBS/DAY) 18000 �(bA- f 5 -1;A3,y ti 27 .51813 TOTAL CONTAMINANT (LBS/DAY) CARBON USED PER 1000 GALLONS TOTAL POUNDS OF CARBON USED A DAY 0.8641 4.7775 27.5181 THESE NUMBERS ARE ESTIMATES BASED ON ADSORPTIVE CAPACITIES FOUND IN LITERATURE AND MAY DIFFER FROM ACTUAL VALUES SEEN IN THE FIELD_ 11/07/96 17:33 TX/RX NO.3085 P.002 im NOV--07-9 05:34 F'M GEOPURE 353737660 P.0.3 GeoPure Systems & Services 2300 N.w. 71st Place GaincavilJe, FL 32653 Phone: (352) 376-7833 Fax: (352) 373-7660 11.-07-1.996 Turner Environmental Glenn Thesi.ng LIQUID PHASE CARBON USE RATE DESIGNED FLOW RATE: 4 gpm CONTAMINANT MTBE CONCENTRATION (PPE) CARBON USE (LSS/DAY) 10000 1 s' 5- &r, , 15.28785 • TOTAL CONTAMINANT (LSS /DAY ) CARBON USED PER 1000 GALLONS TOTAL POUNDS OF CARBON USED A DAY 0.4800 2.6541 15.2878 THESE NUMBERS ARE ESTIMATES BASED ON ADSORPTIVE CAPACITIES FOUND IN LITERATURE AND MAY DIFFER FROM ACTUAL VALUES SEEN IN THE FIELD. 11/07/96 17:33 TX/RX NO.3085 P.003 NO\.-'7-S+f 0.5 : 35 PM -GEOF'UR'E 35<3775.7641.0 R. oa GeoPure Systems & Servi0es 2300 N.W. 7lst Place Gainesville, FL 32653 Phone: (352) 376-7833 Fax; (352) 373-7660 11-07-1996 Turner Environmental Glenn Thesing LIQUID PHASE CARBON USE RATE DESIGNED FLOW RATE: 4 gpM CONTAMINANT CONCENTRATION (PPB) CARBON USE (LBS/DAY) MTBE 5000 TOTAL CONTAMINANT (LBS/ DAY) CARBON USED PER 1000 GALLONS TOTAL POUNDS OF CARBON USED A DAY 7.64392 0.2400 1.3271 7.6439 THESE NUMBERS ARE ESTIMATES BASED ON ADSORPTIVE CAPACITIES FOUND IN LITERATURR AND MAY DIFFER FROM ACTUAL VALUES SEEN IN THE 11/07/96 17:33 TX/RX NO.3085 P.004 APPENDIX H SVE Blower Selection V Er+^ V.) I _ L !! - ��'�xc t :� L��t� rv� r 1L5 - 1.` _`�(c ,) V5. dry; J 55,t 0 4 It4 • u i +1 o.S 04 0,5 0.2. V i S O -"LC, 4C� (DO Pr c fJ` .� (i�d s i >a',f i c.t c�Cs t ��• pEv � c i�� r '� �C ttc CLC.:5r�n_. 7 (c,t,, 'r5 +ltc 1 o� Qa:T r C t _ r f IA1C.:'S' 1., Hr. 1'j �44' a� V.13, 5) sf v C b lam,t1( rye LR rc,� YE`{L)P 11cjf [ 1. ? o-t-- fc.s r ,a W \ ....-•". ........i i... a e' /,� ! U 1 J n J 177 2 d) 1� 7 � 0 2 __ it ! Y J Q S S o �, _ U �, • J III III 111 _ V 0 ¢ 2. a D. �—� • ...�, �0 3 e ' r H-�I - . r j �/ EJ1j • �� jl om r a -i `�y� `tj ' L f I , ▪ ,. V% an - dJ �• - Ny 0.)d S �J 4 3 C 1 "' VI T 14 1 L.,N `— - - L! I� r S d Li j , `'� 14 I1 I) U Cr d 0 1 �' 1-1- n Iii Liff i 1 N 1 i Li) s E n s 11WI0 1111141 •I1 I-.IA:I.tl II%Y, ICE it it n1l,pSS 3111 vA ,11111_14111)1 CIS, 6V 3tro11oS9.iSV3 3A3 SI )111; LAU G41: C6 3111I)DS9 3SV3-31J5I1. u!! ZUE: 'u6 3HVAIOSS.35031A1St:l!'NU': IN: it 31,1VMS H4iY15131rtii139 1P$Il ➢uzi8 fguW)FNn; J DROP INLET SPRINGS ROAD (SR 1453 (1---ASPHALTS MW2 MW5 MW6 F RW5'I 13 � __- - -_ TRENCHED _REA AREA___ `x5 • 12 ' s ,I PRODUCT LINES ("APPROXIMATE') MW1 NI\ o'vll t :���� CONCRETE—jc:11 R W 7.0' STORM DRAIN P1 EDGE OF CANOPY /SEPTIC MW9 FIELD A AS1 1 1 A AS2 MW10 A AS3 ^'5-5 MW4 DISPENSER 33RD STREET PLACE NE ff 1 Friction causes pressure loss in all systems. Plumbing design and length affect this loss in air flow. 1. Determine total straight pipe equivalent. List number of each fitting in system. Circle the column under the supply pipe size, Multiply the number of each item by the pipe size conversion factor to find the equivalent amount of straight pipe. Add equivalent figures to actual straight pipe figures. Friction Toss in pipe fittings equivalent length of straight pipe - 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" Equivalent Feet 2.0 3.0 3.5 4.0 5.0 6.0 8.0 10.0 = IC) 1.5 2.0 2.5 3.0 3.5 4.0 5.0 7.0 T 4.0 5.0 7.0 8.0 10.5 12.5 15.5 20.0 = ta.r x 7.0 9.0 11.5 13.5 17.0 20.5 25.5 34.0 = 0.55 0.7 0.9 1.0 1.5 2.0 2.0 3.0 = E S Fitting 90° Elbows Std. through tees Std. branch tees Check valves Gate valves - 2. Determine total On bottom line of the figure to the diagonal the friction Toss figure. J 4r r-" • •,• , iA 111? S -_ C 0, :1 r 3. Divide the Total determined to get Total feet of pipe in system E \)Qell -) f`-.,�.w �� `°lr,� , fa.�� =� h- Total length of straight pipe =Z"C� ft. Total straight pipe equivalent =ir- ft. friction Toss in pipe system. pipe friction loss chart, mark the air flow needed. Using a ruler, scan vertically from the CFM line for the proper pipe size. Mark the intersection and then scan to the left (vertical) axis to find PIPE FRICTION LOSS/10' of pipe NON RESISTANCE IN INCHES OF WATER 30 20 10 8 7 6 5 4 1 .8 ,7 .6 .s .4 II I _ • 1O� 1A14AAMf��� A =tmEwAsitzmrammn,AI[I II !INNENIMIIIIE=MIMMENIM=MMY MIIMMENIMIEHIMIEr IMp11111ui•111 >•1•MMEZStl■IM ti!•!•�ttn��>♦III� a l•t0 __■u!uuu I.uII,MIWEIlwNIMENE /*uFrpr 1,1 f 3 4 5 6 7`8 10 IS I I>t a 1•Itl•1 ■nIP r,Et ii u .aui���[ra•irnl■nn 20 30 40 50 60 80 100 AIR FLOW-CFM Z • f; Valv4.-- • :_Co-ed 1 1 I, 200 300 400 600 800 1000 it straight pipe equivalent from step 1 by 10; multiply by friction Toss figure just the total friction Toss in the pipe system. lOx o.oz ..`C�.f44 old, Friction loss factor 'Total friction loss in system in Ii?O" CA/ L CirEl7t. 4 . L Friction causes pressure loss in all systems. Plumbing design and length affect this loss in air flow. 1. Determine total straight pipe equivalent. List numbe- of each fitting in system. Circle the column under the supply pipe size. Multiply the number of each item by the pipe size conversion factor to find the equivalent amount of straight pipe. Add equivalent Figures to actual straight pipe figures. Friction Toss in pipe fittings equivalent length of straight pipe Fitting # 3/4" 1" 1-1/4" 1-1/2" / 2" 2-1/2" 90° Elbows x 2.0 3.0 3.5 4.0 , 5.0 6.0 - Std. through tees x Std. branch tees i. x Check valves x Gate valves _x 3" 8.0 4" Equivalent Feet 10.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 7.0 4.0 5.0 7.0 8.0 10.5 12.5 15.5 20.0 7.0 9.0 11.5 13.5 17.0 20.6 25.5 34.0 = 0.55 0.7 0.9 1.0 ! 1.5 2.0 2.0 3.0 - Total length of straight pipe = =U ft. Total straight pipe equivalent = o-5 ft. 2. Determine total friction loss in pipe system. On bottom line of the pipe friction loss chart, mark the air flow needed. Using a ruler, scan vertically from the CFM figure to the diagonal line for the proper pipe size. Mark the intersection and then scan to the left (vertical) axis to find the Friction loss figure. ( c5cu A . {• - RESISTANCE IN INCHES OF WATER 30 20 10 8 6 s 4 .3 8 .7 .6 .5 .4 PIPE FRICTION LOSS/10' of pipe ss_.��w --t-■■--Sr.-1=1 I•Mt•■■M■n■■■t=W r•WIRMI Iunnr I•_.un>•■ini MIIII=Q■■a■S■■■ imEniannog mimmu.iufl, 1 2 3 4 5 6 78 il AA 41 Ail •I/%•IninE•laI►Aini WAm■■►AflV maTt■Irarimi ■►4�u IIIU��aIIIII►i11mLuIu AM AM Il r����l■ mr, r�ARM MW ili�E■Er II��1Itf iIIMM/ANI,.I•I IA _I,SII1i� IIIIWI II/'4I�iilu 10 20 30 40 50 60 80 100 AIR FLOW-CFM 200 300 400 600 800 1000 yr • • tt 3. Divide the Total straight pipe equivalent from step 1 by 10; multiply by friction loss figure just determined to get the total friction loss in the pipe system. `7 - l0 x G,C2 tO, 1 "1 Total feet of pipe in system Friction loss factor Total friction loss in system in H2O" L ► : 5YSTEItc. E� CTR L � �:...... Friction causes pressure loss in all systems. Plumbing design and length affect this loss in air flow. 1. Determine total straight pipe equivalent. List number of each fitting in system. Circle the column under the supply pipe size. Multiply the number of each item by the pipe size conversion factor to find the equivalent amount of straight pipe. Add equivalent figures to actual straight pipe figures. Friction Toss in pipe fittings equivalent length of straight pipe Fitting - 3/4" 1" 1-1/4" 1-1/2" 2"2-1/2" 3" 4" Equivalent Feet 90° Elbows x 2.0 3.0 3.5 4.0 5.0 6.0 8.0 10.0 = Std. through tees x 1.5 2.0 2.5 3.0 3.5 4.0 5.0 7.0 = Std. branch tees x 4.0 5.0 7.0 8.0 10.5 12.5 15.5 20.0 tC • c- Check valves _x 7.0 9.0 11.5 13.5 117.0 ' 20.5 25.5 34.0 _ - Gate valves x 0.55 0.7 0.9 1.0 1.5. 2.0 2.0 3.0 = Total length of straight pipe = 2O ft. Total straight pipe equivalent = . Sft. 2. Determine total friction loss in pipe system. On bottom line of the pipe friction loss chart, mark the air flow needed. Using a ruler, scan vertically from the CFM figure to the diagonal line for the proper pipe size. Mark the intersection and then scan to the left (vertical) axis to And the friction loss figure. /. , .'_: /.E) 55 n� -itLS} RESISTANCE IN INCHES OF WATER 30 20 10 8 7 6 5 4 3 2 1 8 .7 .6 .5 .4 .3 .2 .1 PIPE FRICTION LOSS/10' of pipe 2 3 4 5 6 7 $ 10 A 20 30 40 50 60 80 100 AIR FLOW-CFM dcra 200 300 400 1, i bC v . f�F a i i 7 600 800 1000 3. Divide the Total straight pipe equivalent from step 1 by 10; multiply by friction loss figure just determined to get the total friction Toss in the pipe system. 7 ; 10 x 0.07 = o . 21 Total feet of Friction loss factor Total friction loss in pipe in system system in H2O" L C ux:_ G- g rETITt Friction causes pressure loss in all systems. Plumbing design and length affect this loss in air flow. 1. Determine total straight pipe equivalent. List number of each fitting in system. Circle the column under the supply pipe size. Multiply the number of each item by the pipe size conversion factor to find the equivalent amount of straight pipe. Add equivalent figures to actual straight pipe figures. Friction Toss in pipe fittings equivalent length of straight pipe Fitting # 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" Equivalent Feet 90` Elbows x 2.0 3.0 3.5 4.0 5.0 6.0 8.0 10.0 = Std. through tees x 1.5 2.0 2.5 3.0 3.5 4.0 5.0 7.0 = Std. branch tees 'L x 4.0 5.0 7.0 8.0 10.5 12.5 15.5 20.0 = (O, Check valves x 7.0 9.0 11.5 13.5 17.0 20.5 25.5 34.0 - Gate valves x 0.55 0.7 0.9 1.0 11 1.5! 2.0 2.0 3.0 = Total length of straight pipe = boa ft. Total straight pipe equivalent =10.5 ft. 2. Determine total friction loss in pipe system. On bottom line of the pipe friction loss chart, mark the air flow needed. Using a ruler, scan vertically from the CFM figure to the diagonal line for the proper pipe size. Mark the intersection and then scan to the left (vertical) axis to find the friction loss figure. • 30 20 10 w1- 8 3 4 0 4 0) w. z z w 0 z 1 C .8 , l.6 u .5 .4 IMMIIIEsauIIIM■atRW I•MEMMIui/u1Mr �>r.�>*>::. ���)•■tut■1 C) MEMEME u>!>■ura, ►Q ��■ 3 4 5 6 78 10 20 30 40 50 60 80 100 Al FLOW-CFM PIPE FRICTION LOSS/10' of pipe Al .Ai J mmmsorianiniimonwirula r.MmII.W/M=W.1nr.Mnsnia iM■WAIWAMAFA u/=MIFAui wllu■I■IlllAlmraI I■I ■um riri�. A a�>�r.>�1w. m i■ m>•r�rAl■■r�M>srn I.Will ura■!41IIiiruWaIPA■■rm r c I 20D 300 400 600 8001000 3. Divide the Total straight pipe equivalent from step 1 by 10; multiply by friction loss figure just determined to get the total friction loss in the pipe system. = I 7C, • S - l O x Total feet of pipe in system Friction loss factor Total friction loss in system in H2O" Friction causes pressure loss in all systems. Plumbing design and length affect this loss in air flow. 1. Determine total straight pipe equivalent. List number of each fitting in system. Circle the column under the supply pipe size. Multiply the number of each item by the pipe size conversion factor to find the equivalent amount of straight pipe. Add equivalent figures to actual straight pipe figures. Friction loss in pipe fittings equivalent length of straight pipe y�ranw _ - Fitting # 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" Equivalent Feet 90° Elbows ' x 2.0 3.0 3.5 4.0 5.0 6.0 8.0 10.0 -J5 Std. through tees `x 1.5 2.0 2.5 3.0 3.5 4.0 5.0 7.0 = Std. branch tees x 4.0 5.0 7.0 8.0 10.5 12.5 15.5 20.0 = Check valves x 7.0 9.0 11.5 13.5 17.0 20.5 25.5 34.0 Gate valves _'fix 0.55 0.7 0.9 1.0 1.5 2.0 2.0 3.0 = 2- Total length of straight pipe =15 ft. Total straight pipe equivalent =c42- tt. 2. Determine total friction Toss in pipe system. On bottom line of the pipe friction loss chart, mark the air flow needed. Using a ruler, scan vertically from the CFM figure to the diagonal line for the proper pipe size. Mark the intersection and then scan to the left (vertical) axis to find the friction loss figure. • .n 20 - 30 • ir, Q-b1 PIPE FRICTION LOSS/10' of pipe • 10 I- 8 < 7 • 6 O 4 4 0, T 3 U g 2 z w U z 1 1- .8 N .7 in .6 tu ¢ .5 .4 .3 .1 4 ■�■ >•1• 1 ■ ■• 1� ■� �2� �l•w n�= Fr Ausi raw�IW�.w�i rw r aOtUMW-AMMIEW5 aMigar &rnmoral nmiriremazt 2 3 4 5 6 78 10 20 30 40 50 60 80 190 AIR ♦OW-CFM 200 300 400 600 8001000 - 3. Divide the Total straight pipe equivalent from step 1 by 10; multiply by friction loss figure just determined to get the total friction loss in the pipe system. - 10 x CD.7 Total feet of pipe in system Friction loss factor Total friction loss in system in H2O" -)->np —LC W 4zS N3 1-1T`DVY cl9'45o t. t~DB I c -"a"'IG} l� d i /r•oN ter) 3; i o 0,4F )1�4Sc,+ }Q -�- -t - or, CAA c".(7j '-`w,.,vo.+C�ja __>j^ash'II „LL 01,.N �dN17(� .tp •� ti C,":rJ> Lam+ 1.:� wl�� ��1'� 1�1r1D Q} " 0- ,, L = '0-7-71 0 10 0 - —ems y yG -r•,/��y/ l 4oL r �a 7 0—N C s 7 Q 4f a ^' sl 1' O-fr I „`.) O, 4 Q * i o T �'r] it