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HomeMy WebLinkAboutNCG030075_Email to ARO RE Tier Status_20210830Georgoulias, Bethany From: Reed, Isaiah L Sent: Monday, August 30, 2021 3:48 PM To: jmartindale@borgwarner.com Cc: nwest@borgwarner.com; mjoseph@borgwarner.com; Wallace, Matthew E; Hutchins, Gregory; bhesley@borgwarner.com; bodom@borgwarner.com; Georgoulias, Bethany; Aiken, Stan E; Smith, Mike M; McCoy, Suzanne Subject: RE: [External] August Stormwater Mr. Martindale, I am no longer with the Division of Energy Mineral and Land Resources. I have copied the Asheville and Central Office staff that would be best to contact with further questions. I apologize for the confusion. Isaiah Reed, Ell, CPSWQ, MS4CEC1 Asheville Regional Office — Environmental Engineer Division of Water Resources — Public Water Supply North Carolina Department of Environmental Quality 828-296-4581 office 828-545-3024 mobile isaiah.reed@ncdenr.gov 2090 U.S. Highway 70 Swannanoa, NC 28778 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: jmartindale@borgwarner.com <jmartindale@borgwarner.com> Sent: Friday, August 27, 2021 5:26 PM To: Reed, Isaiah L <isaiah.reed@ncdenr.gov> Cc: nwest@borgwarner.com; mjoseph@borgwarner.com; Wallace, Matthew E <matthew.wallace@woodplc.com>; Hutchins, Gregory <gregory.hutchins@woodplc.com>; bhesley@borgwarner.com; bodom@borgwarner.com Subject: [External] August Stormwater CAUTION: External email. Do not click links or open attachments unless you verify. Send all suspicious email as an attachment to Report Spam. Isaiah, On August 18, we received the results of the August stormwater sampling event. DMRs were uploaded and copy sent to your Regional office. Zinc, copper, and chemical oxygen demand (COD) exceeded the benchmark values at OF-1 and OF- 3. Notification The new permit states the previous permit's Tier Two and/or Three response status roll over into the new permit. Per the new Tier (One and Three) two -week notification requirements, below is a status of the current tiered conditions: • Tier One response for COD at outfalls OF-1 and OF-3 • Tier One response for zinc at outfall OF-1 • Tier One response for copper at outfall OF-1 • Continued Tier Three response for zinc and copper at OF-3 Stormwater Management Inspection and Program Review 8-26-2021 and 8-27-2021 • Minor oil and grease on pavement from back dock and shipping dock operations • Some scrap metal (mainly ferrous) under back dock roof extending into the elements • Scrap hopper of fans from plastics molding operation free of chemicals and oils • Scrap Hopper with Turbos — outside (no oils or chemicals) • Outside storage of new pallets and plastic dunnage free of chemicals and oils • No outside storage of chemicals, most chemicals are under roof and outside coolant is under cover and drains to separate system • Only chemicals stored outside are gasses (e.g., propane, 02, N2, Ar) • We have been sampling and mitigating for years for Cu and Zn at both outfalls with limited success o Roof coating on -going, roof at back dock needs paint coating of remaining 20% • Drainage ditch inlet erosion — already being quoted Possible causes • Roofs o Upstream sampling necessitated evaluation of gutters and roof run-off since their Zn/Cu values were higher than surface run-off ■ Zn and Cu — older metal roof on back dock 80% painted — check feasibility of painting remaining 20% of unpainted section ■ HVAC condensate? however, does not drain to back dock roof ■ Drain downspouts to o No COD sources identified • Surface run-off o Chemicals outside are drained away from stormwater and under roof — sampling may identify sources o Downspouts have higher Zn ad Cu as opposed to direct run-off o Remove emptied paint buckets and hopper with scrap turbos from outside Tech Center o Drain fuel pad containment — goes to wastewater— not an isssue • Ground o Old galvanized stormwater pipe ■ Outfall #4 pipe replaced in 2021 for corrosion ■ Highest concentrations of Zn and Cu come from roof (upstream of the storm drain) so not the likely source Tier One Response (OF-1 COD/Zn/ Cu; OF-3 COD) i. Document exceedance - Attached ii. This e-mail notification to Division's Regional Office iii. Inspection Complete iv. Possible causes — (see above) a. There are very few industrial activities associated or near OF-1 b. Roof painting at Tech Center accomplished in 2018 with positive effects c. Unknown COD sources Fil Tier Three Response (OF-3 Zn/Cu) i. Document exceedance - Attached ii. Monthly monitoring - complete iii. Notification to Regional Office in writing - USPS certified written copy pending (please advise if there is a NCDEQ form to complete now or in future) iv. Stormwater Inspection - Complete V. Possible causes of benchmark exceedances (see above) a. Back dock activity is mostly under roof to manage scrap Aluminum, Cast Iron, Titanium and their coolants i. Zn and Cu are not used in production ii. Some brass fittings and copper wire in Assembly, but no machining or scrap generated in quantity b. Upstream sampling indicated roof as source for Zn and Cu rather than surface runoff c. Back dock roof painted in 2021— some small portions pending vi. Looks like we will continue to identify sources and submit a plan to you for your approval within the next two weeks. We can review any additional details on -site or at your convenience. Side Note: Representative Outfall Status (ROS) Renewal Certification Form We noticed a new requirement for re -applying our representative outfall status which we were granted in 2015 (OF-3 represents OF-2). The ROS Recertification Form was completed and the original letter allowing ROS in 2015 uploaded to the Laserfiche address (Suzanne McCoy) and attached. Regards, Jack Martindale, CSP CHMM EHS Manager Emissions, Thermal & Turbo Systems BorgWarner 1849 Brevard Road Arden, NC 28704 Tel: +1 828-654-2579 Cell: +1 828-467-9611 jmartindale(cDborgwarner.com Table 3: Tier One Response fora Benchmark Exceedance Timeline From Receipt of Tier One Required Response/Action Sampling Results Continuously i. Document the exceedance and each required response/action in the SWPPP in accordance with E-5(b) above. Within two weeks ii. Notify the Division's Regional Office of the exceedance date and value via email or, when it is developed, an electronic form created by the Division for reporting exceedances. iii. Conduct a stormwater management inspection. iv. Identify and evaluate possible causes of the benchmark exceedance. Within one month v. Select specific, feasible courses of action to reduce concentrations of the parameter(s) of concern including, but not limited to, source controls, operational controls, or physical improvements. Within two months vi. Implement the selected feasible actions. Table S: Tier Three Response for Four Benchmark Exceedances Within the Permit Term Timeline From Receipt of Fourth Tier Three Required Response/Action Sampling Result Continuously i. Document the exceedances and each required responselaction in the SWPPP in accordance with E-7(c) above. ii. Implement or continue monthly monitoring for all parameters at the subject outfall and continue until three samples in a row are below the benchmark valu e. Within two weeks iii. Notify the division's Regional Office in writing of the affected outfall, four exceedance dates and values. iv. Conduct a stormwater management inspection. v. Identify and evaluate possible causes of the benchmark exceedance. Within one month vi. Preparean Action Plan that should include specific, Feasible courses of action to reduce concentrations of the parameters) ofconcern including, but not limited to, source controls, operational controls, or physical improvements and submit to the Division's Regional Office for review and approval. Upon DEQ Approval Al. Implement the approved Action Plan. Upon Completion of Approves! Action viii. Notify the Division's Regional Office of Action Plan completion. Plan