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NC0040797_Regional Office Historical File Pre 2018 (2)
Permit No. NC0040797 1 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT F.c.nEzr,w., , krsatErkcEs AND TO DISCHARGE WASTEWATER UNDER THE commaTirry Tit vE.rapa ' NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM OCT 0 7., 199,1 I NISINN OF EMVMOMENTA gig .,; tiORRESVILIE I` '.4;;, In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Hickory is hereby authorized to discharge wastewater from a facility located at Henry Fork Wastewater Treatment Plant Route 1 • Hickory Catawba County - to receiving waters designated as the Henry Fork River in the Catawba River Basin in accordance with effluent limitations,monitoring requirements, and other conditions.set forth in Parts I, II, and III hereof. This permit shall become effective ,.,~—ti,"--t,This permit and the authorization to discharge shall expire at midnight on July 31, 1995 3 . • ti ,_,i 4 J Signed this day le5-6 rv,,N 14 ' ' A. Preston Iloward, Jr., P.E., Director • . Division of Environmental Management • By Authority of the Environmental Management Commission Permit No. NC0040797 4 SUPPLEMENT TO PERMIT COVER SHEET City of Hickory is hereby authorized to: 1. Continue to operate an existing 6.OMGD wastewater treatment system consisting of a mechanical bar screen,continuous flow measurement, an influent pump station,odor control, a grit chamber, flow equalization basin,two primary clarifiers, rotating biological contactors,two secondary clarifiers, gaseous disinfection with contact chamber,cascade aeration, defoamer addition, a Purfax unit for chemical oxidation of sludge, 32 sludge drying beds,three sludge holding basins (one is aerated) and a stand-by power,generator located at Henry Fork Wastewater Treatment Plant,Route 1, Hickory,Catawba County (See Part III of this Permit), and 2. After receiving an Authorization to Construct from the Division of Environmental Management, construct and operate the needed treatment additions for a total capacity of 9.0 MGD, and 3. Discharge from said treatment works at the location specified on the attached map into the Henry Fork River which is classified Class C waters in the Catawba River Basin. fr — \\'''...1 k. If If I'-"",/il ICI V Li V••••••11 t.11/4 .....,•._ ) / ej :)..s.---- ----____, ...,i-, . -.-i„_ _-6_(._.\.\'. -4,..)'' ...-f-'--s,,r N--1N„-,, ..-7'...'R..q„./'..,.:i. -,,-6`r -_--/--\/•‘...-2i(:--- I__\ ' � ti� fir._`_`~ .�. '` l `,. .41.rlIDrr(j:?1,()!"I1(./,.0.-6'(-This / ,, 1.�! .) _ Yam„ •,•--•-,--7•.,9 q - ,.,,,',/,:.,,i, 1� /.•0.•—•4:,4,, ' „-,.._--" (-•• I,cI _._S„_I-_-_-(_-t_,_ _-_1-,/z.,.(, :.:.N. .-.-„4':k1.1 1"(i .t..L_„;..L'_(f...t-.---('---'-.-'.(.'.--'.._-.-:77--\,;.-4:•.-\:-•,"":.-z----.. , ue. _ � ` / -- ��( � .- •� . .. /`tea. -- \ l \\ 2ro, ������:; . .. .z) yi . °ja@ ." ')� Lam/-' ,,//' . 'z.1,(1.0„.,,s_:-7,-- 1,- \\,-.. A.. . A \.4.&_ .•'" #1# . wo il ...,,,,::::)\ ; ch •��\ / y• • . I n Dischar;a Point 001 - . R ,, \ r / urrya mai: L' .2 \,_ -.L'-.4-- 2 ,. trI, iri r.:\‘‘5 ' - t ----. cli . ..,= • .. • ____ ii.,kl. 11; IlitHilliillilli. '..N.,.. '% L 05 "K' ' - - --'' • 0 t) >--`/// : „,/ .. . . lik 11,0# 4 , .0 4,11: .. R ' 'pi, c \ , , _______-------- 0 ,.,,,, ;/, /. .. . ..4.,. .`,:: 't,,...t: .1 ( i .., ....c/ Iv/ , •. x 954 ../ 410.17188? \ , lti. , f r( \ , : ,\ ' - lk . � 47= -1 �1'(1111 r//.b r. aK � 61.,tl�� N, xas/ • A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER(April 1 - October 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until after completion of expansion above 9.0 MGD,the Permittee is authorized to discharge from outfall(s)serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic Discharge- Llmitatlonl Monitoring Requirements Measurement Sample *Sample Monthly Avg Weekly Avq. Daily Max Frequency Type Location Flow 6.0 MGD • Continuous Recording I or E BOD, 5 day, 20°C** 23.0 mg/I 34.5 mg/I Daily Composite ' E, Total Suspended Residue** 30.0 mg/I 45.0 mg/I - Daily Composite E, I NH3 as N 9.0 mg/I Daily Composite E Dissolved Oxygen *** Daily Grab E, U, D Fecal Coliform (geometric mean) 200.0 /100 ml 400.0 /100 ml Daily Grab E, U, D Total Residual Chlorine Daily Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly. Composite E Total Phosphorus Monthly Composite - E Chronic Toxicity**** Quarterly Composite E *Sample Iocations: E-Effluent,I-Influent, U-Upstream 100 feet from the outfall,D-Downstream at two locations (DI-Downstream at State Road 1143, D2-Downstream at Highway 10 crossing the South Fork Catawba River) Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June,July,August, and September and once per week during the remaining months of the year. **The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 %of the respective influent value (85% removal). ***The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/I. **** Chronic Toxicity(Cerriodaphnia)P/F at 26%;February,May, August,November; See Part III,Condition F. (+) See Part III, Condition I. • The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. • A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER(April 1 -October 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until after completion of expansion above 9.0 MGD, the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) Effluent Characteristic Discharge Limitation' Monitoring Requlrement5 Units (specify Measurement Sample *Sample Monthly Avg Weekly Avq. Daily Max Frequency Type Location Conductivity 2/Month Grab E,U,D Cadmium 7.8 µg/I Weekly Composite E Chromium 195.0 gg/I Weekly Composite E Cyanide 20.0 µg/1 Weekly Grab E Lead 98.0 µg/I Weekly Composite E Mercury • 0.05 µg/I + Weekly Composite E Nickel 343.0 µg/1 Weekly Composite E Copper 2/Month Composite 1= Chloride 2/Month Composite E Zinc 2/Month Composite E A. ().EFFLUENT LIMFTATIONS AND MONITORING REQUIREMENTS WINTER(November 1 -March 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until after completion of expansion above 9.0 MGD,the Permittee is authorized to discharge from outfall(s)serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: " Effluent Charfc,teri$tic Discharge Limitation: Monitoring Requirements Measurement Sample *Sample Monthly Avq Weekly Avq. Daily Max Frequency Type Location Flow 6.0 MGD Continuous Recording I or E BOD, 5 day,. 20°C** 30.0 mg/I 45.0 mg/I Daily Composite E, ! Total Suspended Residue** 30.0 mg/I 45.0 mg/I Daily - Composite E, NH3 as N Daily Composite E Dissolved Oxygen *** Daily Grab E, U, D Fecal Coliform (geometric mean) 200.0/100 ml 400.0 /100 ml Daily Grab E, U, D Total Residual Chlorine Daily Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E Total Phosphorus Monthly Composite E Chronic Toxicity**** Quarterly Composite E * Sample locations: E-Effluent,I-Influent,U-Upstream 100 feet from the outfall, D-Downstream at two locations (D1-Downstream at State Road 1143, D2-Downstream at Highway 10 crossing the South Fork Catawba River) Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June,July,August, and September and once per week during the remaining months of the year. **The monthly average effluent BODS and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85% removal). ***The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/l. **** Chronic Toxicity (Cerriodaphnia)P/F at 26%;February,May,August,November; See Part III,Condition F. (+) See Part III, Condition I. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER(November 1 -March 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until after completion of expansion above 9.0 MGD,the Permittee is authorized to discharge from outfall(s)serial number 001. (Continued) Effluent Characteristic Discharge .. Limitatlona Monitoring Requirements Units (specify Measurement Sample "Sampie Mollthly Avg Weekly Avq. Daily Max . Frequency Type Location Conductivity 2/Month Grab E,U,D Cadmium 7.8 µg/I Weekly Composite E ' Chromium 195.0 µg/I Weekly Composite E Cyanide 20.0 µg/I Weekly Grab E Mercury 0.05 µg/I + Weekly Composite E Lead 98.0 µg/I Weekly Composite E Nickel 343.0 µg/I Weekly Composite E Copper 2/Month Composite E Chloride 2/Month Composite E Zinc 2/Month Composite E A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER(April 1 -October 31) Permit No. NC0040797 During the period beginning after completion of construction for the increase in flow to 9.0 MGD and lasting until expiration,the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic Discharge Limitatloni Monitoring Reauirements Measurement Sample *Sample Monthly Avg Weekly Avg. Daily Max Frequency Type Location Flow 9.0 MGD Continuous Recording I or E BOD, 5 day, 20°C** 19.0 mg/I 28.5 mg/I Daily Composite E, I Total Suspended Residue** 30.0 mg/I 45.0 mg/I Daily Composite E, I NH3 as N 2.5 mg/I Daily Composite E Dissolved Oxygen *** Daily Grab E, U, D Fecal Coliform (geometric mean) 200.0 /100 ml 400.0 /100 ml Daily Grab E, U, D Total Residual Chlorine 28.0 µg/I Daily Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3+ TKN)- Monthly Composite E Total Phosphorus Monthly Composite E Chronic Toxicity **** Quarterly Composite E * Sample locations: E-Effluent,I-Influent, U-Upstream 100 feet above the outfall, D-Downstream at two locations (D1-Downstream at State Road 1143,D2-Downstream at Highway 10 crossing the South Fork Catawba River). Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June,July, August, and September and once per week during the remaining months of the year. **The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 %of the respective influent value (85% removal). ***The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/1. **** Chronic Toxicity(Ceriodaphnia)P/F at 34%; February May,August, November; See Part III, Condition J. (+) See Part III, Condition I. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER (April 1 - October 31) Permit No. NC0040797 During the period beginning after completion of construction for the increase in flow to 9.0 MGD and lasting until expiration, the Permittee is authorized to discharge from outfalI(s)serial number 001. (Continued) Effluent Characteristic Discharge Limitation: Monitoring Requirement: Units (specify Measurement Sample "Sample Monthly Avg Weekly Avg. Daily Max Frequency Type Location Conductivity 2/Month Grab E,U,D Cadmium 6.0 p.g/I Weekly Composite E Chromium 147.0 µg/I Weekly Composite E Cyanide 15.0 µg/I Weekly Grab E Lead 73.0 p.g/I Weekly Composite E Mercury 0.04 µg/I + Weekly Composite E Nickel 258.0 µg/1 Weekly Composite E Copper 2/Month Composite E Chloride Quarterly Composite E Zinc • 2/Month Composite E Color Grab U,D f A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER(November 1 -March 31) Permit No. NC0040797 During the period beginning after completion of construction for the increase in flow to 9.0 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: • Effluent Charaptieristjp Discharge Llmitatlont Monitoring Requirements Measurement Sample *Sample Monthly Avg Weekly Avq. Daily Max Frequency Type Location Flow 9.0 MGD Continuous Recording I or E BOO, 5 day, 20°C** 30.0 mg/I 45.0 mg/I Daily Composite E, I Total Suspended Residue" 30.0 mg/I 45.0 mg/I Daily Composite E, I NH3 as N 6.2 mg/I Daily Composite E Dissolved Oxygen •'• Daily Grab E, U, D Fecal Coliform (geometric mean) • 200.0 /100 ml 400.0 /100 ml Daily Grab E, U, D Total Residual Chlorine 28.0 µg/I Daily Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E Total Phosphorus Monthly Composite E Chronic Toxicity **** Quarterly Composite E * Sample locations: E-Effluent,I-Influent, U-Upstream 100 feet above the outfall,D-Downstream at two locations (D1-Downstream at State Road 1143, D2-Downstream at Highway 10 crossing the South Fork Catawba River). Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June,July,August, and September and once per week during the remaining months of the year. ** The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value• (85%removal). ***The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/I. **** Chronic Toxicity (Ceriodaphnia)P/F at 34%; February May,August, November; See Part III, Condition J. (+) See Part III, Condition I. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER(November 1 -March 31) Permit No. NC0040797 During the period beginning after completion of construction for the increase in flow to 9.0 MGD and lasting until expiration,the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) • Effluent characteristic Discharge Limitations Monitoring Requirements Units (specify Measurement Sampi@ *Sample Monthly Avg Weekly Avq. Daily Max Frequency Type Location Conductivity 2/Month Grab E,U,D Cadmium 6.0 µg/I Weekly Composite E Chromium 147.0 µg/I Weekly Composite E Cyanide 15.0 µg/I Weekly Grab E Mercury 0.04 µg/I + Weekly Composite E Lead 73.0 µg/I Weekly Composite E Nickel 258.0 µg/I Weekly Composite E Copper 2/Month Composite E Chloride - Quarterly Composite E Zinc 2/Month Composite E Color • Grab U,D . Part III Permit No. NC0040797 F. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT(QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure-Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 26% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of February, May, August, November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed,using the parameter code TGP3B. Additionally,DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of • Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. G. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT(QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure- Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 34% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of February, May, August and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed,using the parameter code TGP3B. Additionally, DEM Form AT-1 (original)is to be sent to the following address: Attention: • Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with'monitoring requirements. H. Disposal Alternatives The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations, or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. I. If the measure of this parameter is below the detection limit, the quantity for the pruposes of compliance evaluation is considered to be zero. The detection limit for Mercury shall be 0.2 µg/l in accordance with the Division of Environmental Management Chemical Laboratory Section approved in procedures for the measurement of Mercury. Measurement of Mercury should be reported on the DMR to be <0.2 µg/1, when the sample analysis indicates presence of this parameter at less than the current detection level. SOC Priority Project : No • To: Permits and Engineering Unit Water Quality Section Attention: Randy Kepler Date: April 27 , 1993 NPDES STAFF REPORT AND RECOMMENDATIONS County: Catawba NPDES Permit No . : NC0040797 MRO No. : 93-81 PART I - GENERAL INFORMATION 1 . Facility and Address : Henry Fork WWTP (Expansion) c/o City of. Hickory P. 0. Box 398 Hickory, N. C. 28603 2 . Date of Investigation: May 5 , 1992 3 . Report Prepared By: Michael. L . Parker, Environ. Engr. II 4 . Person Contacted and Telephone Number: Watkins Bradberry, Operator, (704) 294-0861 5 . Directions to Site: From the junction of SR 1143 (Sandy Ford Rd. ) and SR 1144 (River Rd. ) , travel northwest on SR 1144 1 . 1 miles and turn right onto a paved access road. The Henry Fork WWTP is located at the end of this road. 6 . Discharge Point (s) , List for all discharge Points : - Latitude: 35° 39' 49" Longitude: 81° 19 ' 30" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No. : E 13 NE •7 . Size ( land available for expansion and upgrading) : There is ample area available for the expansion/upgrading of the existing WWT facilities to 9 . 0 MGD without compromising existing buffers from off site residences . 8 . Topography ( relationship to flood plain included) : Hilly, 5- 15% slopes . Part of the WWTP site is located within the 100 year flood plain, however, all treatment units have been constructed above this elevation. 9 . Location of Nearest Dwelling : The nearest dwelling is approximately 1000 feet from the WWTP site. • Page Two 10 . Receiving Stream or Affected Surface Waters : Henry Fork River a. Classification: C b. River Basin and Subbasin No . : Catawba 03-08-35 c . Describe receiving stream features and pertinent downstream uses : The receiving stream is approximately 30 feet wide and 1-3 feet deep at the point of discharge . The drainage basin is generally rural with agriculture being the primary use . Residential development appears to be expanding in the vicinity of the WWTP, however, buffers from off site residences has been maintained. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1 . Type of Wastewater : 40% Domestic * * 60% Industrial Based on current flows a. Current permitted capacity : 6 . 0 MGD (Design Capacity) b. Actual treatment capacity of current facility: 6 . 0 MGD c. Date(s) and construction activities allowed by previous ATCs issued in the previous two years : N/A d. Pretreatment Program (POTWs only) : Approved 2 . Type of Treatment (specify whether proposed or existing) : The existing WWT facilities consist of a mechanical bar screen, continuous flow measurement , an influent pump station, odor control , a grit chamber, flow equalization basin, two (2) primary clarifiers, rotating biological contactors, two (2) secondary clarifiers , gaseous disinfection with contact chamber, cascade aeration, defoamer addition, a Purfax unit for chemical oxidation of sludge, 32 sludge drying beds , three (3) sludge holding basins (one is aerated) and a stand-by power generator . 3 . Description of proposed WWT facilities : The permittee proposes to construct a new equalization basin followed by an influent flow meter, a grit chamber, two (2 ) aeration basins , two ( 2) secondary clarifiers, a chlorine contact tank and dechlorination. 4 . Residuals handling and utilization/disposal scheme : a. If residuals are being land applied specify DEM Permit No . WQ0001669 Residuals Contractor: AMSCO Telephone No. ( 919) 766-0328 b. . Residuals Stabilization: PSRP 5 . Treatment Plant Classification: Less than 5 points; no rating (include rating sheet) . Class IV � I Page Three 7 . SIC Code(s) : 4952 Wastewater Code(s) : Primary: 55 Secondary: 01 S . MTU Code(s) : 43003 PART III - OTHER PERTINENT INFORMATION 1 . Is this facility being constructed with Construction Grants Funds (municipals only)? No 2 . Special monitoring requests : This facility should receive a administrative letter concerning color monitoring . 3 . Additional effluent limits requests: None at this time. 4 . Important SOC/J0C or Compliance Schedule dates : N/A 5 . Alternative Analysis Evaluation: N/A PART IV - EVALUATION AND RECOMMENDATIONS The City of Hickory requests approval to expand the subject facility to 9 . 0 MGD from it ' s present design capacity of 6 . 0 MGD. During expansion, the City also plans to convert the existing WWT facilities to an activated sludge process . This expansion is expected to begin within the next 2-3 years , pending receipt of approval by the Division. Conversion to an activated sludge facility should enable this facility to provide a more consistent level of treatment and buffer "batch" loadings from their industrial customers . These inconsistent waste streams are sometimes difficult for the existing RBC units to treat effectively. There is no evidence in the City's application that the proposed facilities can effectively treat color found in their waste stream. With a major expansion proposed at this facility, color a significant part of the waste stream, and anticipation .of a color standard being promulgated by the Division, the City should be required to document their plans for dealing with (treating) color prior to issuance of the Permit modification. Pending a satisfactory response to the above issues and approval of the WLA, it is recommended that the modification request be approved. Signa re of R . ort Preparer . Date - e-Ic4e.t&C5W-e-Ze /A .‘)/261 Water Quality Regional Sui4ervisor Date •� �... — y ° �'= reek jj \ ,, x :t3‘t ' ‘..7 9 gyp ► 1�_9 -' • tr_„, . '--- tr- v 1 �. .,!-' ' A .1),----. - ,, • --, , 0 \ kw- ,Ji.,\ ... ... „/ .. :4cFp„Iii ::, . \ \ . th ii. ',.::::', • . ....... j-----,._,--.. Ili .y,,...\:,._,..:_\\..x,"\,„--,..z(1 •• -----, -- \,,,,, '1/4 ,A, 1: _\11 AS - - " .______ ,/' Iyiv il\j,11..\/:‘.1 N,tr,:t . ' 4. 1 .:, °k''i .,:,././.. ___. _ . ,V. - '0 p . , .. . ,. i , .. .,-/' .. 4 \ . 0 . .,, 3 , . , ,, ,\J, (N,„ ,,,_-.A. , . *--,."' _,,.________, 0• . '•',°,/ //://c 12)/.---.-,-;,I,,,v.,.v•i.ra1.. lie-N6 s,ir-i.1l41,‘Vge1k 1 n. §� f , i l/.i.-,)-_-.-_„-.„-?...i ..-\::•7%.-,,.--.,,)(--, ,„,‘. -,-C-,\..;,,,.1,,,,/..V.,,,.,s:.,,,--...,0..',; 1 '/..'-„-,,„/,;.•.,) :-,.:_. ....1 ,,'. \..I,l,sii. ,.t,, ----,..--* 0 .1 ,y o • • v _ i y�o ? .1. 4. i Cl; _ / .. af---41 . , P -.\,: 'air �. \ $ n NIgj_.-1- \ - Itia& ----.--) . - (, Oi 14::M ,• : .\ OF? .-/ C7 , i 4,,,, , ,v; - --: >- -r r- LP ( 7----- - .. , .x1 7 .)\ / 1 (4'' ,?)\,.> N. . A. , iticiol 1\v//'f \ . •-e-,, - gr 1111:1% 7-N z. 2 ,, \T___,‘„,,._ .. ( . t Cg �� 4 -- . S i ...%\ 4 ii---c) .. . .. ...-- .\.--1-)- -- ------. ------ Atiit\v"))..:: -- (z- ---3:-.. _ .,../4. . (_\. _._ ,.....\......„.,_ , ... ., .3 . . It. ,,.. .: . ,./., • ' V\ .1 4111)fli\r rill::... .. .-- ' '.5.>.: ' I\ 11S \ kL9 1\ 6 0� I • 1, _ ��. /. - ,.; ''\"`1011.11.1-11-1- --- r),,, zpv . D RATING SCALE FOR CLASSIFICATION OF FACILITIES - Name of Plant: // �/2.(C _101.0 Owner or Contact Person: 2/2y /7.1.- • 'S Mailing Address: A ' • d e A f 37A1 44,%?ec/lfi, e- ?-,1ad 3 County: e 0e ..6 -• Telephone: 29V-4 a/ NPDES Permit No. NC00 14777 Nondisc. Per. No. IssueDate: Expiration Date: ' - Existing Facility �G�S' New Facility - Rated By: Al bH.Q,G , 9iM' /? Date: r., Reviewed (Train. & Cert.) Reg. Office • • Reviewed (Train. & Cert.) Central Office ORC i '4V4f vs .•2/Sie:/de2,e/y/ Grade ,C.V-- nEM POINTS ITEM POIN (1) Industrial Pretreatment Units and/or (4) PRIMARYTREATMENT UNITS • Industrial Pretreatment Program (a) Septic Tank (see definition no. 43) 2. (see`delinition. No. 33) 4 (b) Imhoff Tank (2) DESIGN FLOW OF PLANT IN GPD (c) Primary Clarifiers 4 (not applicable to non-contaminated cooling (d) Settling Ponds o? Settling Tanks for Inorganic waters, sludge handling facilities for water Non-toxic Materials (sludge handling facilities purification plants, totally closed cycle for water purification plants. sand, gravel, systems (def. No. 11). and facilities stone,,and other mining operations except consisting only of Item (4) (d) or Items (4) (d) recreational activities such as gem or gold and (11) (d)) 20,060 1 mining) 2 0 20,001 -- 20,000 (5)SECONDARY TREATMENT UNITS SD,D01 100,000 3 (a) Carbonaceous Stage . 18,001 — 0,000 3 (i)Aeration - High Purity Oxygen System g 250,001 -- 500,000 Diffused Air System 5 Mechanical Air System (fixed, 500,001 --1.000,000 8 floating or rotor) 8 1,000,001 -i 2,000,000 1 D Separate Sludge Reaeration 3 2,000.001 (and up) - rate 1 point additional for each (ii) Trickling Filler 200,000 gpd capacity up to a L _ High Rate 7 maximum of 30 Standard Rale 5 G Packed Tower.., 5 Design Flow (gpd) : 7� 0�Q� QU� {lii} Biological Aerated Filter or Aerated Biological Filter 1 0 (iv) Aerated Lagoons 1 Q (v) Rotating Biological Contactors C. (3) PRELIMINARY UNITS (see definition no. 32) (ri} Sand Fillers- (a) Bar Screens 1 intermittent biological 2 or recirculating biological 3 (b) Mechanical Screens, Static Screens or MI) Stabilization Lagoons 5 Comminuting Devices (viii)Clarifier S (e) Grit Removal (ix) Single stage system for combined 1 Or carbonaceous removal of BOO and • (d) Mechanical or Aerated Grit Removal nitrogenous removal by nitrification (a) Flow Measuring.Device (see def. No. 12) (Points for this item Or have to be to addition to items (5) (a) (f) Instrumented Flow Measurement al (i) through (5) (a) (viii) 8 (g)Preaeralion _ 2 (x) Nutrient additions to enhance BOD removal 5 (h) Influent Flow Equalization (xi) Biological Culture ('Super Bugs') addition (i) Grease or Oil Separators- Gravity Qto enhance organic compound removal 5 Mechanical 3 Dissolved Air Flotation. e (j) Prechlorinatian 5 (b) 14 c..novS caloneja i (i) Aeration - High Purity Oxygen System 20 (i)� Sludge Holding Tank- Aerated Diffused Air System - 10 i Non•serated `• 5 Mechanical Air System (fixed, (J) Sludge Incinerator - {not including activated floating, or rotor) B carbon regeneration) 10 Separate Sludge Rsaeration 3 (k) Vacuum Filler, Centrifuge or Filler Press or other (ii) Trickling Filler - similar dewatering devices High Rate 7 • 1 0 'Standard Rale 5 (8) SLUDGE DISPOSAL (including indearated ash) Packed Tower 5 (a)Lagoons (iii) Biological Aerated Filter or Aerated (b) Land Application (surface and subsurface) 2 Biological Filler 10 (see definition 22a) (re) Rotating Biological Contactors 10 -where the facility holds the land app. permit . . . 10 (v) Sand Filter- -by contracling to a land application operator who intermittent biological 2 holds the lend application permit 2 recirculating biological -land application of sludge by a contractor who does 6 (vi) Clarifier not hold the permit for the wastewater treatment facility where the sludge is generated 1 (6) TERTIARY OR ADVANCED TREATMENT UNIT (c) Landfilled(burial) (a) Activated Carbons Beds - (9) DISINFECTION • $ without carbon regeneration 5 (a) Chlorination with carbon regeneration 15 (b) Dechlorinationft) (b) Powdered or Granular Activated Carbon Feed - (c) Ozone - without carbon regeneration 5 (d) Radiation 5 with carbon regeneration 15 (10) CHEMICAL ADDITION SYSTEM (S) (See definition No. 9) (c) Air Stripping 5 (no! applicable to chemical additions rated as item (d) Denitrificalion Process (separate process) 10 (3) (j), (5) (a) (xi). (6) (a), (6) (b), (7) (b). (7) (e), (e) Electrodialysis _ 5 (9) (a), (9) (b). or (9) (c) 5 points each: List: (f) Foam Separation 5 (g) Ion Exchange 5 • 5 (h) Land Application of Treated Effluent • 5 5 (see definition no. 22b) (not applicable for � 5 send. gravel, stone and other similar mining (11) MISCELLANEOUS UNITS operations) (a) Holding Ponds, Holding Tanks or Settling Ponds :(i) on agriculturally managed sites (See del. for Organic or Toxic Materials including wastes No.4) 10 from mining operations containing nitrogen and/or (ii) by high rate infiltration on non-agriculturally phosphorous compounds in amounts significantly managed sites (includes rotary distributors greater than is common for domestic wastewater 4 and similar fixed nozzle systems) 4 (b) Effluent Flow Equalization (not applicable to storage (iii) by subsurface disposal (includes low pressure basins which are inherent in land application systems). 2 pipe systems and gravity systems except at (c) Stage Discharge (not applicable to storage basins plants consisting of septic tank and nitrifies- inherent in land application systems...._..... tion lines only) • 4 (d) Pumps. —•--r....__: �_ (i) Microscreens 5 (e) Sland=By Power Supply....._............._.___............._..._.._„......... (j) Phosphorus Removal by Biological Processes (I) Thermal Pollution Control Device.........__._........._. 3 (See def.No.26) 20 (k) Polishing Ponds - without aeration 2 with aeration 5 (I) Post Aeration - ascade 0 • diffused or mechanical . . . 5 TOTAL POINTS 10 (m) Reverse Osmosis 5 (n) Sand or Mixed-Media Fillers-low rate 2 high rate 5 CLASSIFICATION (o) Treatment processes for removal of metal or cyanide 15 Class l.__.__...._.__..-...._....._. 5 • 25 Points (p) Treatment processes for removal of toxic Class II...._._..Y..._......_.._ 26. 50 Points materials other than metal or cyanide 15 Class III..„....._.._.___.. �••�,....,. 51- 65 Points in SLUDGE TREATMENT Class IV...._,__r._._._. ... 66- Up Points 1 • Facilities having a rating of one through four points, inclusive. (a) Sludge Digestion Tank -Heated 10 do not require a certified operator. Classification of all other Aerobic...... 5 facilities requires a comparable grade operator in responsible • Unheated 3 charge. (b) Sludge Stabilization (chemical or thermal) (e) Sludge Drying Beds • Gravity Facilities having an activated sludge process will be assigned Vacuum Assisted • a minimum classification of Class II. (d) Sludge Elutriation 5 (e) Sludge Conditioner (chemical or thermal) 5 Facilities having treatment processes for the removal of metal (I) Sludge Thickener(gravity) 5 or cyanide will be assigned a minimum classification of Class II. (g) Dissolved Air Flolalion Unit (not applicable to a unit rates as (3) (i) 8 Facilities having treatment processes for the biological removal (h) Sludge Gas Utilization (including gas slorage) . . . . 2 of phosphorus will be assigned a minimum classification of Class ill. fill'i,l/rf-fl �„71rQ f/ . A.C.MT.TT.Or NAT[1AAL ! 1 • a�"`1 �wvoUac ,► � p 11 � t� flpAillllN L1 Y pV£IDPMENZ J IAN � keNrca.M4-•••• 11VJJ ..,. /� v4 , Vr ., APR 1 6 1993 41-) State of North Carolina uea� ,, --6 RA Department. of Environment, Health and Nat g eR� Division of Environmental Managemen>ifl4REZVUit R�� ( 1l �� 0 512 North Salisbury Street• Raleigh,North Carolina 27604 James B.Hunt,Jr.,Governor Jonathan B.Howes,Secretary • April 14, 1993 Wm. Jerry Twiggs, Public Utilities Dir. Subject : NPDES Permit Application City of Hickory NPDES Permit No .NC0040797 P.O. Box 398 Hickory, NC 28603 Henry Fork Wastewater Treatment Dear Mr. Twiggs Catawba County This is to acknowledge receipt of the following documents on March 11, 1993: q Application Form Engineering Proposal (for proposed control facilities) , Request for permit renewal, 1 Application Processing Fee of $400.00, Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, q Other Request for expansion of flow to 9.0 MGD., r The items checked below are needed before review can begin: Application Form , Engineering proposal (see attachment) , Application Processing Fee of - Delegation of Authority (see attached) - Biocide Sheet (see attached) - Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, i Other Copy of most recent Pollutant Analysis. Pollution Prevention Pays P.O.Box 29535,Raleigh,North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer, - ?; r •.$2 ' if: t ' A If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete . This application has been assigned to Randy Kepler (919/733-5083) of our Permits Unit for review. You will be advised of any comments recommendations, questions .or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge . If you have any questions regarding this applicatibns, please contact the review person listed above . S ' cerely, V),s7 Coleen H. Sullins, P .E . CC: Mooresville Regional Office L'•Illi CAROLINA DEPT. Ot,' NATUiLkE RESOURCES MD COMMUNITY DE1 OPr* f_.... ENVIRONMENTAL MANAGEMENT COMMISSInN --, NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM FOR AGENCY USE APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER " STANDARD FORM A — MUNICIPAL e_ff ,t; 0 3'1196 _ " dytee. 4 6' SECTION I. APPLICANT AND FACILITY DESCRIPTION unless otherwise specified on this form all items ate to be completed., it an Rem Is not applicable indicate'NA.' ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED, REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS, Please Print or Type I. Legal Name of Applicant ' 101 City of Hickory (see instructions) 2, Mailing Address of Applicant (see instruction0 ' Number & Street 1.02A _, 76 North Center Street, PO Box 398 cay 102b I 1 NC st,te. 102c Zip Code 102d 28603 3. Applicant's Authorized Agent (See instructIonS) William Jerry Twiggs Name and Title 1133a „. _ Public Utilities Director Number & Street 76 North Center Street, PO Box 398 1030 103c Hickory City State 1034 ' 1 NC . Zip Code 103e 28603 Telephone 103f 704 323-7427 Area Number 4. Previous Application Code If a previous application tor a per- mit under the National Pollutant Discharge Elimination System has , been made,give the date of _9Z_03_27_ application. 104 , YR MO DAY I certify that I am ramidar with the information contained in trOS application and that to the best of my isnowletly*end betifir such information Is true,complete,and accurate, William Jerry Twiggs Public Utilities Director 102a Printed Name of Person Signing Title ,-,) , ) 0 , ,,, ,,,,•,,,,,,-, ;K"tyilV,, \--1,-Aa) ' 41I , ,, ' r ! 1021 YR MOO Signa1ure of A plicant or Adt ized Agent Date Application Signed s,J North Carolina General Statute 143-215.6(b) (2) ,provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty or a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine or not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) • • FOR AGENCY USE _ 5. Facility(see instructions) • Give the name,ownership,and physi- cal location of the plant or other operating facility where discharge(s) presently occur(s)or will occur. Henry Fork Wastewater Treatment Plant Name M414az. . Ownership(Public,Private or Both Public and Private). 103b, ]PUB ❑PRV ❑BPP • Check block If a Federal facility i1Q(SG ❑FED • and give GSA Inventory Control• Route 1 , Box 603-C Number 103d- Location: , Hickory Number&Street • Catawba City `106f County hiss North Carolina State 6. Discharge to Another Municipal Facility(see Instructions) a. Indicate if part of your discharge '1GW Yes ❑No is Into a municipal waste trans • - port system under another re- _ • sponslble organization. if yes, complete the rest of this Item and continue with Item 7. If no, go directly to Item 7. b. Responsible Organization Receiving Discharge • (1 ) City of Conover (2) City of Newton Name 1fl60 1aa� PO Box 540 411 N. Main Avenue Number&Street — • • City toga CnnnvPr Newton State 106s.. NC • NC Zip Code 1066 28613 28658 c. Facility Which Receives Discharge 106i Give the name of the facility (waste treatment plant which re- ceives and is ultimately respon- - - Bible for treatment of the discharge from your facility. (1) 0.30 mgd (2) 0.15 mgd. d. Average Daily Flow to Facility ]•OQfi mgd (mgd) Give your average daily flow Into the receiving facility. 7. Facility Discharges, Number and Discharge Volume (see instructions) • Specify the number of discharges described In this application and the volume of water discharged Cr Icst to each 01 the categories below. " Estimate average volume per day in million gallons per day. Do not in- clude intermittent or noncontlnuous. • • overflows,bypasses or seasonal die- charges from lagoons,holding ponds,etc. • • I-2 • • FOR AGENCY USE • • 111111111 Number of Total Volume Discharged, Discharge Points • Million Gallons Per Day 9 mod To: Surface Water 107at _ 10722 Surface Impoundment with • "...... ' no Effluent 107b1 i1A7a2 Underground Percolation 10701 '1D7t1a' well(Iniection) 107d1 107011 Other 107atL 40XIIS Total Item 7 10711 187tt'" If'other'is specified,describe 107g1'. If any of the discharges from this facility are intermittent,such as from • overflow or bypass points, or are seasonal or periodic from lagoons, . holding ponds,etc.,complete Item 8. t >' • a. Intermittent Discharges ._ a.. Facility bypass points ` Indicate the number of bypass 100a N/A points for the facility that are discharge points.(see instructions) • b. Facility Overflow Points ;" N/A indicate the number of overflow ' 1081,, . points to a surface water for the facility(see instructions). c. .Seasonal or Periodic Discharge N/A Points Indicate the number of 108e ` It points where seasonal discharges occur from holding ponds, .. lagoons,etc. 9. Collection System Type Indicate the type and length(in Ipea� miles) of the collection system used by this facility. (see Instructions) Separate Storm Cl SST Separate Sanitary p SAN • Combined Sanitary and Storm ❑CSS Both Separate Sanitary and Combined Sewer Systems 0 BSC Both Separate Storm an.t Combined Sewer Systems 108b-` []SS C • • Length "' miles • 10. Municipalities or Areas Served Actual Population (see instructions) Name • Served • t1 a - City of Hickory ,1' rf 14,151 iroat451 Town of Brookford Yttil 1}aa„, _ Town of Long View 3.229 1 t 0>e t}rfb> 110a. :1.706; Total Population Served :aid¢„ • I-3 f , • • FOR AGENCY USE • 11. Average Daily Industrial Flow 2 Total estimated average daily waste �I1 mgd - - flow from all Industrial sources. Note: All major Industries(as defined In Section IV) • • discharging to the municipal system must be listed In Section IV. 12. Permits,Licenses and Applications List all existing, pending or denied permits, licenses and applications related to discharges from this facility.(see Instructions) For Type of Permit Date Date Date Explrat.on Issuing Agency Agency Use or License ID Number Filed Issued Denied Date t• / ffyy.L t e r YR/MO/DA YR/MO/DA YR/MO/DA Yi-t/MO/DA (I=). 8 , M++�,,4 n.:+ .,x.. }'...t9Y 4^.jy f::(h) t• NC Dept. of NPDES �1C0040797 92-03-27 93-2-15 95-07-31 EHNR � �, • �3. � — — 2. 1 3. 13. Maps and Drawings Attach all required maps and drawings to the back of this application. (see instructions) • 14. Additional Information Item 14, Information • Number • • • • • • I-4 • • • STANDARD FORM A—MUNICIPAL FOR AGENCY USE • SECTION II. BASIC DISCHARGE DESCRIPTION . ,• i Complete this section for each present or proposed discharge Indicated In Section 1,items 7 and 8,that 1s to,surtace waters. This Includes discharges to other municipal Sewerage systems In which the waste Water does not go through a treatment works prior to being discharged to surface waters. Discharges to wells must be described where there are also discharges to surface waters from this facility. Separate descriptions of each discharge are required even If I discharges originate in the earns facility. All values for an existing discharge mould be representative of the twelve previous months of operation. if this is a proposed discharge,values should reflect best engineering estimates. • ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. 1. Discharge Serial No.and Name Q�� a. Discharge Serial No. 2Dla" • (see instructions) b. Discharge Name , 201b Henry Fork River Discharge Give name of discharge,If any• (see Instructions) c. Previous Discharge Serial No 201e:,. NC0040797 If a previous NPOES permit application was made for this ells- charge(item 4,Section f) provide previous discharge serial number. • 2. Discharge Operating Dates 7r's �t a. Discharge to Begin Date 202a /9 12 If the discharge has never YR MO occurred but Is planned for some future date,give the date the discharge will begin. II b. Discharge to End Date 1f the dis- 202b NA� • charge Is scheduled to be dlscon- _ YR MO tinued within the next 5 years, give the date(within best estimate) • the discharge will end. Give rea- son for discontinuing this discharge in Item 17. 3. Discharge Location Name the political boundaries within which Agency Use the point of discharge Is located: State 203a North Carolina County ity3b Catawba County -ems.; of applicable) City or Town 2030 City of Hi rkory A f< 4. Discharge Point Description (see Instructions) • Discharge Is Into(check.one, • • Stream(Includes ditches,arroyos, 204e• (31 STR and other watercourses) Estuary . ❑EST • Lake ❑LKE Ocean ❑OCE • Well(Injection) -A ❑WEL • Other ❑OTH • If'other'is checked.specify type ,204b 5. Discharge Point—Let/Long. • State the precise location of the point of discharge to the nearest • Second. (see Instructions) :...- MI $ . 35 . DEG. 39 N. 48 SEC Latitude ,20f --Longitude m� 81q DEG. 199 MIN. �O SEC • u-I This section contains 8 pages. DISCHARGE SERIAL NUMBER FOR AGENCY USE 6. Discharge Receiving Water Name Henry Fork River Name the waterway at the paint of 2006 • _-- dlscharge•(see instructions) - • , For Agency Use :K• For Agency Use wiassiOr Moor -Sub.:. 303e if the discharge is through an out- z fall that extends beyond the shoreline or is below the mean low water line, complete item 7. 7. Offshore Discharge a. Discharge Distance from Shore 2076 - 10 feet b. Discharge Depth Below Water 0 Surface 2076 feet If discharge Is from a bypass or an overflow point or Is a seasonal discharge from a lagoon,holding pond,etc.,Complete Items B,9 or 10. as applicable,and continue with item 11. • S. Bypass Discharge (see instructions) - - • a. Bypass Occurrence - Check when bypass occurs Wet weather 240$t 0 Yes ® No Dry weather 29042, 0 Yes* ® No • b. Bypass Frequency Give the actual or approximate number - of bypass incidents per year. • Wet Weather 28i1T NSA times per year Dry weather `20R!>:t" N/A times per year c. Bypass Duration Give the • average bypass duration in hours • - Wet weather ,201Id N/A hours • Dry weather 24114 N/A hours • d. Bypass Volume Give the average volume per bypass incident, , in thousand gallons. Wet weather •-2*sd1 N/A- . thousand gallons per incident Dry weather '2ctd2 N/A thousand gallons per Incident • e. Bypass Reasons Give reasons • w iy bypass occurs. ;ZDN� NIA Proceed to item 11. 9. Overflow Discharge(see Instructions) a. Overflow Occurrence Check • when overflow occurs. Wet weather 2011611 . ❑Yes [a No Dry weather :•14P12 ❑Yes [ No b, Overflow Frequency Glve the actual or approximate incidents y.. per year. ";'s'$'' • Wet weather zOlpik N. Atimes per year • • Dry weather 2 } N fAtimes per year II-2 • - DISCHARGE SERIAL NUMBER FOR Aa[NCY USK 001 *41411111.1 c. Overflow Duration Give the • average overflow duration In hours.. Wet weather 20 1 N/A hours ;�,`,t N/A Dry weather f9E': Hours • d. Overflow Volume Give the • average volume par overflow ' Incident In thousand gallons. • Wet weather N/A thousand gallons per Incident Dry weather ;: N/A thousand gallons per incident • Proceed to Item 11 `" • A kl Pkr • 10. Seasonal/Periodlc Discharges a. Seasonal/Periodic Discharge Frequency if discharge is Inter- 51.1 ,;, N/A times per year mlttent from a holding pond, '°: lagoon,etc,give the actual ors , approximate number of times this discharge occurs per year. > <<::?' • b. Seasonal/Periodlc Discharge .: Volume Give the average .F2if01 : N/A thousand gallons per discharge occurrence volume par discharge occurrence y: In thousand gallons. .• C. Seasonal/Periodic Discharge $ # • Duration Give the average dura- 444:S N/A days tion of each discharge occurrence in days. 4;';::::;:x: • • E�ya d. Seasonal/Periodic Discharge ax;{ Occurrence--Months Check the ::2 ❑JAN ❑FEB ❑MAR months during the year when ^s€ the discharge normally occurs. ykf:,, <> ❑APR ❑MAY OJUN a '', ❑JUL El AUG ❑SEP • I, OCT❑OCT ❑NOV ❑DEC . .xy 11. Discharge Treatment a. Discharge Treatment Description Describe waste abatement prac- tices used on this discharge with a brief narrative. (See Instruc bons) Henry Fork Treatment Facility consists of the following: screening and grit removal , continuous flow meter, flow equalization, primary claritica- tion, final clarification chlorination, dechlorina- tion, activated sludge with biological nutrient removal , continuous effluent flow monitoring and • post aeration. Waste solids are stabilized by . aerobic digestion. The sfahili7pd cnii(is- are land applied or composted at the Regional Compost Facility. • • II-3 • • • • DISCHARGE SERIAL NUMBER FOR AGENCY USE 001 • #.: • b.'Discharge Treatment Codes • S, M, G, J, C, AS, WNA, WND, Using the codes listed In Table I 31lb: of the Instruction Booklet, describe the waste abatement WP, N, PG, DE-CHLORINATION WITH processes applied to this dis- charge In the order in which SO2' M, CASCADE AERATION, DD, • they occur,If possible. Separate all codes with commas HT xn except where Slashes are used to designate parallel operations. If this discharge Is from a municipal waste treatment plant(not an overflow or bypass),complete Items 12 and 13 .z • 12. Plant Design and Operation Manuals Check which of the following are currently available a. Engineering Design Report 212i'. d A '• . b. Operation and Maintenance • Manual Ate' ❑ (will be prepared -concurrent with construction) 13. Plant Design Data(see Instructions) _:, • a. Plant Design Flow(mgd:) ,its- 9•0 mgd • b. Plant Design BOO Removal (%) 2t ', 94 �e c. Plant Design N Removal (%) 2f2B _ 74 d. Plant Design P Removal (%) and 82 % • e. Plant Design S5 Removal (%) 2124. 87 % • f. Plant Began Operation (year) 21131 1979 g. Plant Last Major Revision(year) 2142% 1994 • • • 11-4 • I i • DISCHARGE SERIAL NUMBER • . 001 • FOR AGENCY USE 14. Description of Influent and Effluent(see Instructions) { 3 .T : ` 1 Influent Effluent . 1 • aap re io a ° , Parameter and_ Code s > e '� a 'g T .. :`214 z a C v o ° •% d d c 'N k -.1o > e3 > c = c E Q9 d > a < = d ui. d ZQ cis (1) (2) (3) (4) (5) (6) (7) Flow Million gallons per day 7.25 7.25 4.22 9.0 7/7 Continuous 50050 . units 4 47;0 7.7 5.7 260 G 00400 Temperature(winter)°F N/A 20° 15° 24° 5/7 260 G , 74028 Temperature(summer) ' N/A 28° 24° 31° 5/7 260 G .F 74027 Fecal Streptococci Bacteria Number/100 ml NA 40 / ?4054 ' II . . (Provide if available) . Fecal Coliform Bacteria Number/I00 ml *35,841 5/7 260 G 74055 (Provide if available) Total Coliform Bacteria • 1 1111'41 I Apo, Number/100 ml N/A 74056 (Provide if available) SOD 5-day mg/I 255 . 10.0 5.0 . 15.0 5/7 260 24 00310 Chemical Oxygen Demand(COD) mg/1 N/A • 00340 (Provide if available) . OR - " Total Organic Carbon(TOC) N/A • • mg/1 00680 (Provide if available) . (Either analysis is acceptable) Chlorine—Total Residual 0.028 mg/I N/A Less 0 0.028 7/7 365 G • 50060 Than ' II-5 i • DISCHARGE SERIAL NUMBER FOR AGENCY USE 001 14. Description of Influent and Effluent(see Instructions) (Continued) Influent Effluent Olo 4) T Parameter and Code ca al K c ea Parameter G G y n « . a , .. '-� d N q 0 0 Qom' T. -10 p }, C O Y Y 3 C sm ¢ 9 ¢ > - ¢ E ¢ w ¢ z ¢ (1) (2) (3) (4) (5) (6) (7) • Total Solids _. mg/1 00500 N/A Total Dissolved Solids mg/1 N/A 70300 • Total Suspended Solids mg/1 00530 227 20 10 30 5/7 260 Com). Settleable Matter(Residue) • m111 N/A 0.07 0:008 0.23 5/7 260 Com). o01as Ammonia(as N) • mg/1 10.0 2.0 1 .0 4.2° 5/7 260 Com). 00610 • (Provide if available) H Kjeldahl Nitrogen mg/1 21 .0 3.5 2.5 4.5 1/monthly 12 Com). 00625 • (Provide if available) . - Nitrate(asN) 0 - 3.5 2.6 3.8 1/monthly 12 Comp. 00620 l (?rovide if available) nined Nitrite(as N) mg/l 0 ( 00615 (Provide if available) Phosphorus Total(as P) mg/1 5.7 .75 . .5 1 .0 1/monthly 2 Coup. (Provide if available) Dissolved Oxygen(DO) mg/1 l::><:17.0 6.0 8.2 • 5/7 260 Crib 00300 II-6 • • • FOR AGENCY USE DISCHARGESERIAL NUMBER • • 001 :Si 1 S.Additional Wastewater Characteristics Check the box next to each parameter if 1t Is present In the effluent.(see Instructions) , Parameter c Parameter a Parameter N (215) a (215) a (215) a Bromide Cobalt Thallium 71870 . 01037 01059 Chloride X Chromium X Titanium . • 00940 01034 _ 01152 Cyanide Copper X Tin 00720 01042 01102 - • Fluoride Iron Zinc - 00951 X01045 01092 {. r Sulfide Lead Algicides' 00745 01051 74051 Aluminum Manganese Chlorinated organic compounds* 01105 X 01055 74052 Antimony Mercury X Oil•and grease X 01097 71900 00550 •• Arsenic Molybdenum Pesticides' •ENDRI14 X • 01002 01062 74053 Beryllium Nickel • X Phenols 01012 01067 32730 • Barium Selenium Surfactants 01007 01147 38260 Boron Silver Radioactivity* ' 01022 01077 74050 Cadmium 01027 • •Provide specific compound and/or element in Item 17,if known: - - Pesticides(Insecticides,fungicides,and rodenticides)must be reported in terms of the acceptable common names specified in Acceptable Com- mon Names and Chemical Names for the Ingredient Statement on Pesticide Labels.2nd Edition.Environmental Protection Agency,Washington, • - D.C. 20250,June 1972,as required by Subsection 162.7(b)of the Regulations for the Enforcement of the Federal Insecticide,Fungicide,and Rodenticide Act. - 11-7 • • DISCHARGE SERIAL NUMBER • • 1a. Plant Controls Check if the follow- FOR AGENCY USE Ing plant controls are avallable for this discharge if • Alternate power source for major• ;~` 4 1 : pumping facility Including those • - z a :. for collection system lift stations ❑APS Alarm for power or equipment +>y' : • failures ❑ALM • 17. Additional Information • • • Item • • Number • Information • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • . 11-8 ou.$.GOVERNMENT PRINTING OFFICE:•1472 0-508d02 FOR AGENCY USE • STANDARD FORM A—MUNICIPAL - ; • SECTION M. SCHEDULED IMPROVEMENTS AND SCHEDULES OF IMPLEMENTATION Tills section requires Information on any uncompleted implementation schedule which has been Imposed for construction of waste treatment facilities. Requirement schedules may have been established by local,State,or Federal agencies or by court action. IF YOU ARE SUBJECT TO SEVERAL DIFFERENT IMPLEMENTATION SCHEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF AUTHORITY IMPOSING DIFFERENT SCHEDULES(ITEM Ib) AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATIONAL UNITS(ITEM 1c),SUBMIT A SEPARATE SECTION Ill FOR EACH ONE. . • •'t .•. FOR AGENCY USE 1. improvements Required " _ c r ''' a. Discharge Serial Numbers ,jai; SCTI�d.<?do r�4 ... • Affected List the discharge a:;xi • serial numbers,assigned In Sec- ` tlon II,that are covered by this implementation schedule .. ,. - Fs. Authority Imposing Requirement Am., p . , Check the appropriate item IndF =i:, ;;`. eating the authority for the ins- zt yr; plementation schedule. If the •311: - Identical Implementation sched• °%a ''• ",-*- ule has been ordered by more 'ss 9f_than one authority,check the '"r" - appropriate Items. (See in • - structions) ?"' .".: ;Y9tb`. 0 LOC ' Locally developed plan P.,,,,<' ❑ARE Areawide Plan #}:;,.• ❑BAS Basin Plan State approved implementation •```#f. ❑SOS schedule Federal approved water quality _ � ❑wQs • standards implementation plan Federal enforcement procedure CI ENF ` Of action `''',^.=< ❑CRT State court order • £', 's,; ❑FED Federal court order . c, Improvement Description Specify the 3-character code for the General Action Description in Table 11 that best describes the improvements required by the Implementation schedule. if more than one schedule applies to the facility because of a staged con- . struction schedule.state the stage of construction being described .. here with the appropriate general action code. submit a separate Section ill for each stage of construction planned. Also,list all ' the 3-character(specific Action)codes which describe in-more , detail the pollution abatement practices that the Implementation schedule requires. 3-character general action K:" 4 . description :3Qia` 3-character specific action s . -: descriptions 30tri / , ! / / 2. Implementation Schedule and 2. Actual Completion Oita, - Provide dates Imposed by schedule and any actual dates of Completion for Implementation steps . listed below. Indicate dates as accurately as possible. (see instructions) Implementation Steps 2. Schedule(Yr/Mo/Day) 3. Actual Completion(Yr/Mo/Day) a. Preliminary plan complete 3D2a —//--- *OW, __,—/!/— b. Final plan complete 702b, —/--/— 3Q --/�/� c. Financing complete&contract 9Q2 —/—/ 4 .' .!—/-- • awarded .;=�i :k a s�=. d. Site acquired ali2Cr: r—/--/— • 3 —/_/— s,,xc q e. Begin construction 32°. •—/_—/ �;133 —/ f. End construction a02f _/ / ..• —'/—/ g. Begin Discharge 3024- �//� `__/_/� •h. Operational level attained =fr —//— - —/--/— .:a,,.z :,tee• a • This section contains 1 page. III-1 . GPO 865-707 • t011 AGENCY USE ! STANDARD FORM A—MUNICIPAL I I SECTION Ur. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM s..omlt a omeridtlan of Eden esa(or Induatrlal facility discnarding to mu rAFYINCLOO1 systIWO.yslria a med.M.l.Section iv for eau,a clltty Osenp tion. Indicate the a digit Standard Industrial ClassifIC.tbn(SAC)Code for llee lrtMritry the ruasdr trrqlYdt or rear materiel.the flow(in thy.•- cane;aliens per day). and trim ensreCterrstics of the wastewater dlschary.d from Me IhS,rstrlal tadNRy Into the municipal system. Conwll :301e 11 t tar standard measures of products or raw materials. tsar instruction') • L• Mader Contributing Iretlllty ie a Instructional Catawba Memorial Hospital Karns s0ta • Number& Street 41.0113 810 — Fairsrove Church Road City 401e Hickory County 401Q Catawba NC Stet. 401E _ w • Zto Cade aalr 28601 2. Pnmary Standard Industrial 402 8062 Classification Code teas instructions) • Units(Sam 3. Prindeal Product or Ra+. eluanlltY Yabre ul) Ilbt.tral ties rnttruCllantl • Product apaa Hospital & Laundry one r, N/A _ am. • Ravi Material 4.03e tali aOx 4. Pilaw Indicate the volume of water Olseharded into he municipal Sys• 4041 114 _tr.o ....0*tllont Per Clay tern in thousand gallon"tier day and w»etnon tn.s aissharee is inter. £04b M Intermittent(int)0Coi tinuous(don) mitten!or Continueut. S. Pr'et.e.trn.nt Provided Indicate it 105 ❑Yet ©No pr.treatm.nt it orwtded Prior la I entering the municipal wetter, S. CRareeterletses el Wastewater , ties instructions) •P.ranMter _ Name ` TSS 1 BOD_ pH II/NH, 1 Ag 0 & G Hg 4'"' Parameter �a�'r 100530 1 00310 k 00610 I 01077 00550 71900 MN. I Value 82 139 f 7.9 1 5.3 10.04 15.7 0.001 IV-1 This section cantatas I page. • t . 7 FOR AGENCY USF ! STANDARD FORM A—MUNICIPAL i I SECTION 17. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM submit a dea.Crt0tlon of aacn orator Inauttrlal facility dlscnargIns to Rue munle dal Syrian%using a separate Section IV for rah faClllty*ear,ice tiOn. Indteate Ina a digit Standard lnaustrul Ctaatlflc.ation(SIC)Code far Ilse lftetutry.try mato:product or ratty malarial.ma how Ian trio*.' lard gallant cyst clay).and trio charectirnlICt of the wattineatr Qlarnardad front the Industrial facility Into the municipal system. COnstill I aDle 111 for standard maatufet of products or raw matarlatt. Ism IrtttruCtiont) 1. darter Centnbutine Facility (tee instructions) Johnson Hosiery Mill harm sou ---- • Numoer& Street aotb 2808 Main Avenue, Nov' City itOic Hickory - County 441d Catawba — state dole NC — zip Cade £011, 28601 2. Primary Standard induitrlai 402 2252 Ctai (!cation Coot (sae Instructional Unni(See Quantity Tao, lilt 3. Nyne Dal Product Or slaty Mauna' (tee InttruCtIOnt) . Hosiery 2450 1 lb. . product 1.02a Mai M?s product • Raw Material 46313 O/ IAx 4. Fie.. Indicate Ins rolurne of waist 66 dieCnarped Into the municipal Sy*. 404a thousand gallons tear day teen In en Ou4nd 9411OT OM bay and trftathec this drtcnaido is Inter. 4046 ©Intermittent(Int)0 ContlruaJs(Con) ntlttent Df Continuous. S. Pretreatment lfdytded induast if 403 ❑Yrs No pretreatment .a OrcrlOed Orier to entering the municipal sypem • I. CRerascartmea of waaterater (era tn.rructtons) I Perimeter I Mama BOD I TSS I PR I O&G I Cd Cr N/NH., 'ara**+erer , MLe 00310 100530 I I 00550 I 01077 01034 00610 Numaer atno vafu. 301 54 6.0 [ 70 I 0.008 0.79 38 IV-1 This section derftalna 1 pare. coo 145.7CI . L ..� ..• // r` • `�� „' 51.r. 1 t,..) 1. p • .._ r ) LAKE — •.ice, 11 9 1L � I •tr TU2Lt ?L ' t7 U:' ti �• ...._,--t. ., : i ,\ \.. \ N. Stw: ) 414\:.(..... '"4 .1 �'1:t : tar21; 71 1 '2...; r- mdb. IN‘....\ 12..4.1t .::J 1 IN^rCl 7 , .r,. liii t 1111111 urllvaA XIYER'1t•.. `1 {( ,Or..,111 i li:. .. 1 r'4h,. / —_- - h:eti°.r.;, .: HICKORY" S 406 • r+la:une.' ;'. ? OP,lase '�y'a 1 / PY'ry ... y t4 IQNG yrEyy�': / loti am . I • rGfiw 1.1 CO sarr .0211611 LA,It * _ � - f1-\\� ,;�:'. `•'1 Il y:' • {' • 7iT� i tl.la.:wl �r .. r 7a ruasl�ra' , `,�:=''' .� `t+ G, — r' �_ �_'.'` .,�. �� r4 1 I r �Sli le IlroOt,Olo�` ` ��G'' � ,17 ror.s+o f CONOVER_XI /.1, .L f �i .. r.P.7 s 0 .list_ v f i 1u a \ \ J '. 1,,.ct _ __ I,�r '.0 •w.tCn u+.l Y r.'L1S N ti:Ry :3i •! 1.P4.L 17SL3 It. 7—. -' ;rr-.- ? 7 V ]37 LC• .ti 1 �% ,f `.014. _� l r, 1.�• ' l' A' ..�$.•' . 2 7 ur •v L1 LL 17i•. aS LLSL :. I�-t U�.. i r 'PF r7 f• 1jjTT 1 \ + HH c....v... '1711)LA L) i ---74-e- l'Al t..2.t • . \....,..., JILL 21•40• .: :� 7�1J1 + .'.` t ....1. 1 ?' er1! }� 7' 1 \. II �� ' • S 1 •�1114 10 127 ..r Y ` ilti o i t i �' ` ' . .,.r 7 n '1�. = J- / LSL 1 1.0 C� .. ell IrS 1 S 7 1 +lF1'lK • 1wsi)!]•7 ? •� •2j 1._li ! Zr SL _mu ••� 1lSA. tirt l,+,• �;V: rt.1J r. vY 7 i 11 Li. fuv.iii: • �L _ 13PS� �r Lan�."4 , '0 v • yV,�� ,: / 'POE �� =� y 11 J .•'y .. r ^v S_i. 111.E 1 1.7 N07 Z. l L7! \111i .' ! Lilt 1l7L 7 `�731 �: fr5 2➢fZ- l� i3O..L I•a:�' • i .7 -• / 1:.. ^. 7 nal i141.1 .." 771-fe y '/• L1 r� 111�iw' 1.:• C'^•rJ •�`!/ +r 1L•! : A.v�Y Sd,-� 'r'O • y '� •1 ,d 1). G 1.•- lk ISLiT ,+,. �l 4-41 Crew wan 7 r.+ Silt 1 f 1. MI,� a GF / • Luz,.+ to + ., LUZ 1,wd. ., MN.14 .a �T1�...,,.1•'_ 11 \ 1111 nJ ... 1pV. itwa.• YrT y.!17. LL'.1. C- fo •r " 11,0 4 •I. cart +' Zr r-a iy ^c.'� \ r5- 7f, �r r +. \ • �0 qgib J.121.lit al + 11. r v il•66.�:.' r . pRK \ ~. �+ «441:• Y. 7 ..- „Lai lilt F \\ / 1151. \.f --_ m. ]D!1 291]. - 7,41E J t+1..+ a,°. ^+ fill I - ':: -, \1 Meade T7)II : .. 141= .,r ( L . T LtRi 7 � � 1S7t .•'r• � 13/1 ' .� 73i WI lard 1A11 I. yr 7 ,7SL ,! ? irle 1,rh or+ �, • ...ay .' /. :^2i _ + 7 .I 7J 4-' ,,+ S4I1 T 1471 T • � � 4]pg, to au / 7�. / ,. .ti t MI x C. IMn _ w 3 �••. 7P1. +� 241+ `y 44+L¢l; - +`.!� 1gS,l TQsri. �� p- 791�1 I. v 1 r.1 jpt 1 - _ ��� o` �- ` VI l Ti\ , T , -_� ,wi i4Ll I 7wl•' r • i _S • • L I NCO LN I z FOR AQLNCY ust ! STANDARD FORM A—MUNICIPAL i11„'n SECTION 8. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a bmoription of wcn IaJor industrial facility df1Cnargltsc to lea near CUil1 aystortt.Veinal a trporate Sac Um IV for ash la,itfty Cascrip- tlOrt. Indicate the a digit Standard Inaultrlal Classification{SIC)Code for toe frrhactry.the rrlili0ir IrrO ICt or rim 101.1410n01.the now fin trio., Land eallom p.r days. and Ina cnaraet erntict of the waste..atm diwtariord from the enauttrlal faeifity Into the municipal ayttwn. Consult :IOW III for gun/Zara rnY'ure'of product'or raw motorail. Ili Instrucllonsl t• Maier Contributing F..clllty Om instructions) f,uln. data Spectrum Dyed Yarn . Number; Street 4ptb 422 — 15th Street, SW City 401c Hickory County 4Ctd Catawba Stab 401, NC — — zip Cooe aplf � - -- 2. Primary Stanosrd Indut ribs 402 ?98'1 C4suffotlon Coot Ilse , Instructlan1i Units CSae S. *nndaal Product or Raw t?uantity Table Ill) Katona' Ciao inrtructIont1 • ProauCt 403a }rrn ' 5300 lb. Mai lb. produ..: • Raw l•laterial 403e Mif _ SSW A. Fig Ino.cart the yolun+e of..ater arICtLrged into tne.municipai tyt - 4044 775 thousand pallets per day tam In thousand gaiiora par day end rrnetrier Ind dnLnars+ri Inter• 4C.dp .1 Intarmtttent(Intl❑cofltII ufa.isicon) mutant or continuous. S. Pretreatment ►r0.10e6 Indicate if 405 DYes 21No prilraatment Is protlaep prier to C - entering trit munietoai systrrn . Cliaractoric11c'of Wacttrweter Isr initrucllont) Paramatar Name I BOD_ I pH I TSS PafM�n eref I 00310 I I Q0530 I Vaasa I 111 I 7.3 1 23 I IV-1 This aadficot centrism 1 peg*. G►0 1145.70a • • POat AGENCY Mir • STANDARD FORM A-MUNICIPAL I SECTION 17. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a bti4rrpIfon of seen esaJor Industrial facility dis•tiargfnG to it.owner-idol sytsaan.usirq a.oaraW i.CUon IV ferr..eh facility d.scria- tiOf. tftafeale tn.4 dlgrt Standard Industrial Classification fSIC) C .for the Sadlustry.tf.e meter erowci or ryes iwataial.file how lin Inc...- Land gallons cer clay).and the cnaraciernlres of the wastewater aisertarged from trf.Inelsatrial Ia rlity Into this municipal system. Consult :apie III for standard measures of procuea or far materials. item instruCtlens) i• Major Contributing'Facility • (a.r Instructions] Ellis Hosiery Mill - Fame 401 a .. 1500 — 13th Street, SW Number/. Street 401b Hickory City •Ole —. - Catawba County 4O l d .— North Carolina state 401. • — _ 28601 Zip Coo/ 401 f 2. Pruner"Standard Industrial 402 77 g7 Ctasaffiplion.Cod/ (.g lhatrvettont) Unlit(See 3. •nnd.al Product or flaw - Ouentlty Time 111) fWgnat (bee instructions) • PrOOYC: 4d�, _ Textiles 5700 lb t lb. prod atm Raw beat.nal 4c3ti 111144 OrM • 4. Fi•w inmcate the.alums of water dte:hal ed unto the municipal 5Y6' 404a 161 Marsand galleon fro day tem in tnouisnd carions per day and wMlner Ines oncnarge Is Inter• -410Am Q int.rmftlarrt(Int)❑Continuous(COM) mutant Or COntrnuous- S. Pretreatment Provided Indicate if I 4OS ❑Yes • '©fVn pretreatment It orovid.d Drror tO � entente the municioes system . L. Cnarestertstlea of wastewater (tea lnntruCti0rl1} • Parameter Name � TSS ` SOD_ I pH IN/NH3 1 0&G Cd Hg apse Parameter Plumber nncln 1 00310 I II 00610 00550 01027 71900 &Ma Value I 50 1 143 I 8.0 1 9.0 21 0.005 0.0008 • • • m i. section csniatsis 1 miffs. CPO 165.7.2E FOR AGE ICY USE l STANDARD FORM A--MUNICIPAL _ I l I SECTION rir. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a bacrlptron of sun major Industrial facility dlsctsargIng t0 the rriunlicladil signagnis,Wind a 10424rats Snetl0rl IV(Or each friCIllty descrro- lion. Indicate the a digit Standard InOustfyl Classification(SIC]Cade for 1M fraustr1f.MP maim Ixoaudt d rill rwalersal.ttse how fin thn.- sand Sodom oar d4y1. and Ins enarecteretics of the waste.ratr dli narpd Ifoen the lrstesstrtal faedify Into the nlunKlcal system, Consult :lope lit for stanaar0 rnaacures of proONcts or raw matortell. (said Instructions) 1. Maio?Contributing facility Ina u ruc Marbnai na 1 401a Maple S1ar±nas Laundry - 112 — 2nd Avenue, SW -• frumoeri Snort 401b City 401c Hickory _. County 441a (',?rmtelA .— NC State 401e — Zip COOs 401! /QFf11 2. Pruners•Standard Industrial 402 2328,Classification Code Coae (Mee InstructIonsi Units(See fauanttty Table till 3. Principal Product of Raw Motional (sae instruetionli ProCuci 403a i T,a1,n l�reT __ N/A ma. Raw Material 403b _ _ MIN 4. Flew InO.Cait me•olurne Of water ' arse Harped Arin the n,ufetpal wt. 4041 ? 1 Cella res glaitoris Der Gay tom In thousand canons per Coy and wnetnef inn discharge Is Inter. 4045 L.yIntermttnert(Ins)DCanllnuY CI(can) nuttent or continuous. . ' S. hetreatment Provided Indi l%s if 405 Cries 1:1740 prrtreatrnent Is oforl0ed prior to I . Mitring ine rnuMtloal;Maier" • • G. Cnaraat>frtstics of Frestewalor Nee instructions) Ps,srnetst Name I TSS• 1 B0D_ 1 pH , 0&c I xa • 100S30 I o0310 I I oo»a 71900 arm """' 122 1so 8.0 1 67 10.0007 • • rsi-1 nia 'ileum cantarrw 1 page. GPO aa5.:Ct • RO#AQ[MCY UIiF STANDARD FORM A—MUNICIPAL• SECTION IY. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM S.aamlt a a.seriatlon of each esalor industrial facility discharging to the rnureCfasi eyaleer4 Using a wparete Section IV for each taCility derscria Lion. lM1dleate Me I Welt Standard Industrial Classification(SIC)Code for ma ineleaitry.ter pence product ce raw material.trio now(Rio lnr+..• sand gallon per Clay).and the charicternt.ci of the wastewater deteat.rgied from to tryduatrlal faculty into IN municipal tyltern. Consult :aaie Ill for standard msasur.s or promaCts or raw materials. (toe instructions) • • 1. Major Contributing Facility (sae lnstructiontl Nu—Sax Finishing • Kama 4 01 a puma.... strut acts 1371 — 13th Street, SW City .,,c Hickory _ - Courtly 401a Catawba NC State a01. — Zip Code aatf 28601 2. ►rimary Standard Industrial I 402 14,0 Classification Cad. cyst lnteructionsl Units(See 7. Prindaal Product Or claw Quantity Tapia Ill) t4alarial (Lee knitruCtuont) • prdGuC: aaaa Textile Mill Products ' Rya 4500 lb. ! lb product • Raw Material 403b 01134 Mir • 4. new Indicate the volume of water discharged into.nto the fiunickpat tytr 404a 70 Mousersd position pee day tern In thou land y.ailonf per Gay aver wrNtne,tree disCnarg.Is inter- a04a ®intermittent(let)❑Contlnudut(con) rattling or Cnnttnuoul. • S. Pretreatment Provided indicate it I 4;S ❑Yes 2t1N0 Pretreatment If orCVla.d orICr to I entering In.fnunicloar synem - i. CAa,taet.rtetIcs of Weetewetar (litre lnetrwCtiona) Parameter I Names TSS 1 SOD. I pH O&G I Cd CN IN/NH3 MIAsParameter hiumcerr I 00530 1 00310 I 00550 I 01027 00720 00610 `oft value 1 45 1216 I 6.9 ` 38 1 0.0032 0.0064 9.0 • • 111-1 -77tia aeeticei ewcato+ pale. GP0 1115.7C4 POR AGENCY US[ STANDARD FORM A--MUNICIPAL 1 I II I I 1 •SECTION Ty. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a Osrription Of seen IIY}or lnQyttrlai facility att.Cnarglnq to me rniunir-loild.ysta ri.Y.Ina a sociarata'anion Iv for Nei,faculty oe+tnv Lion. Indicate Ma a olglt Standard Inauttrial Classification(SIC)C .for tM Iwlkistry,twe maw product of row swatarlai.Me flow lin inn,. Land fallont D.+clay].4n0 the cnaractereties of the wastewater dtaersaraed from the Industrial taalilty into trio municipal Lystern. Cont.ult 1 30ie Ill for t.uncarc mvturet Of ;roou=ts or raw mat.rtalt. Isle Inst►uctIont1 t• Maier C.ntrisutl.1 Facility ' team Inatruettanti Pet Dairy ' Nam. 401 a _._ • Numt,.r1, Street gait, 461 - Hizhwav 70. SW Hickory City 40tc Catawba County Lo l d ....... NC Stall 401. — — Zip Coat 401f 7RAn1 • . 2. Primary Standard Industrial 402 202A Clalalfleatlon Coot lieu instructions' Units Mae 3. Principal Preouct or Raw puerility Taco. 1111 Malarial (sae instructions' p'rpQuCi sosa Dairy Products (Ice cream} Gees Mar lb. • = equlva_ Raw Material 403b MINI SIN 4. /New Indicate the•olVma Ot water 87 pncnarped into the rnunict0u syr 404a Mariam,gallons per day tarn In thauland gallons Par ease • and whiner trill aitCharq. It inter. 4C46H intermittent mitt CD Co.tinuoua(eont rnlltunl Or Gontrnuout. S. ►retnutm.nt Moeld.d Indicate it I 405 Y,a 10No 0r.treatment rt 0ria,iited Orme to I .nutting Ina municipal.lyttem ' I. Caeractertatics of Wastewater (w InstructiQM} Parameter Nara. 1 BOD I TES I off 10&G ( I •aram.i.r returnee, us.. 100310 I 00530 I 00550 1 aw Value 13915 I 2145 I 6.0 397 • -1 TIlia section cimLains ! Mgr. GPO II5.7111t 1 A6LfICY USE STANDARD FORM A—,MUNICIPAL " I SECTION 17. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Suomtt a d.eriptton of ucet iRa40r Industrial faculty disdnarglnp to the munCleaal syctant_Ilslrrg a esoaret.Section IV for welt facility One IBO tIOr1. lnctcate till I alert Standard industrial CiassIflezllon tSIC)Code for two iwruftry.trm mauOr f+o/vct or raw material,true now tin inn.• sand gallons per dayk.and the cnaraeternucs of the+rattrwltsr dilatarped treat"tha Inw,rftrtal facility into the ntuniemai system. Consult :Sots III for standard measures of pro0uC5 or raw mat.rL4ll. (sae Instructions) 1. "woe Centriautlne Pec11117 Ord Instructions) Regal Manu=acturing Company team* 401 a • 15th St. , SE & Eastern Access Rd. riumo.rt sefeet 4070 • — Hickory City atata — Catawba County 4.01e1 •— NC Stu. 401 e — — Zio Code 4011 28601 2. Pnnrar7 Standard iedustr al 402 1 Q1 C1a alflrJllen Cade (ace • Instructions) UnhlS(Sae 3. Pnnapal Product or Raw f3uantt Tapia 1111 faLrtanel (See instruct ani) p*odcrtr a02a Textile r _6300 Mk _ lb. product ROW Material aria #37 • 4. Plow Inducate Ina wartime of water oreC!Lreed unto the municipal,Lys- 4043 25 atoutana Wont per day t.m in thousand cations pee 047 and WA.inR thll Crt<nil1p it inter• 4040 ®Intermittent tint)❑Continuous( on( milting or contrnuous- S. MtreatmentProvlded Indicate if 1405 ❑Y41 NO pretreatment is oravlaad prior to antenna tn..nun,Clpar syitern - G. CriaracteriNce el Waatewata, (wa metructlons) • Pee atrium i.-re • SOD TSS I pH I N/NHL 0&G ZN 4#4 Parar at sr I Peumeer I 00310 1 00530 1 1 00610 00550 01092 �1 A Value 98 1 49 1 6.9 4.4 1 14 1 0.36 This eeetfon cstafwa I psis. GPO 665.70t • 1oR AGENCY u:r ! - STANDARD FORM A—MUNICIPAL ; I i i i 1 j 1 SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM SuOrftit a d•aClloll on Of aleh tutor indtritriai facility Oltcn4rrinti to MO munielrl iystafn.ysirc a eeOMate Section IV for each facility de1•t•r,p• tion. lnetiCata the a digit Standard Industrial Classification(SIC)Casa for the inaafatry,tem nNldr froetact ce raw waaterial.Ma flow l,n thr..• LIrtd Salton%flee 0ayl. and the charaetsrnt,Ci of the wastewater etltllal td from the knclastrial facility into the muniCto4l system. Consult :sale Ill for standard maasuret of products or raw materutt. leas Inttrwctlansl t• Maker Centrioutine Facility (see Inatr1Ot1on11 Service America • Hama 401111 — • Mumoeri Strait a01p 3050 — Tate Blvd. , SE .— Hickory City 401c —• Catawba County 4010 _ •— • • NC State 401■ ^ — 28602 21p Code a01 f _ ...- 2. Primary Standard Industrial a02 2.099 Cillalfiulion Code (a•• • inttructlo nsl Units IS.., S. Principal Product or Raw Quantity Table lilt leetanal tMt mttruCtiOn►) . • PrOC6C: 4o3a Z.'r.r,r1 .1-0.•:ra 1-i nil tilga N/Z •M9e • Raw Material 403C 111113.‘ -r • a. Flaw Indicate in••oiurme of Wat•r Oiscr4rptd Arno Ire muniClaal Ws- . ape& — S19 aJMI pllOnt per day tern in In j and gallons tear day and wMIher trot d,acharp Cf..WV. 404D f]intermittent unit❑Continecus(con) mlttenf 0r eontlf,uoul. S. Peetruatmant Provided 1nd,e•leit 4os ❑Yes ®Flo Ora tthatmtnt it aro.i0ed anon to I • entering the municla•,system . - C. CPeracCerlstics of Wastewater, (we instruction)Para BOD TSS I pH - r n ,r 11 NamlMlar ' I pH O&G L•Lt ( i .4rarn"tar Asia I 00310 1 00530 I 00550 j 01092 humorr 1_vt V•tuf a 1619 I 215 6.0 I 51 0.34 • Tv-1 nig section carogairia t pa go. - GPO 445.:0t FOR waclfC`I Ui[1 STANDARD FORM A—MUNICIPAL 11 l # l I l l SECTI ON 17. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submf I aierlatlon of e4Cn(winos it GIA1rlal facility dtsenarpinp 10 the nwnKClid fysean4 Wing a aaoarata Sidon IV for asen facility aisc,io Ilan. IruOlCate the 4 Cllgit Slanoarti 1n0uithal ClattlfIC MIOn(SIC]Cote for ter hwhistry,11W MOW larcatuct at rrw material,the now tin tnr..• sand IIIOns Per oiy).ine/no cltar4CtarntlCs of the waste, II alaenarreC horn the Indlastrtal taealty Into the municipal%yatw 1. Commit :]pig III for standard measures of products or raw materlals. IMe InstructlontI 1. Maier Contributing Ir elllt7 • ;roe Instructional Siecor Sveciality Plant • Marne 401 a -- 1928 — gain Avenue, SE PeumOefi Street i01b _ Hickory . City auto _ - Catawba _ County 40I State 401e NC • � — 28601 Zip Coot 401f 3357 2. Mtnary,Stinoara tnduttrlal 402 • CtaUIIICattan Code (sea Instructions; Limns(Saw 3. oal Product or Raw Guantl Toole Ill) mammal (see rnstructiont) v+aaur. aria Optical Cable dins '_ N/A Raw Material 403b and IBM I • 4. flow Intimate one rolurna ofwatar dncnareo into Ina municipal Syr 404a. 1 7 g ,tnttwsend gallons saes Clay tern in th0yt4no worm per UV �.t and wfMtner tnis 0IIChaIQt Is Inter. 4D4e 1i1 Intermittent tint)0Cantirtuaua(COn1 mittent Of CantlALOUS. S, Pritreatmenl Moellad Indicate if i0S ❑vas QNa ar.treafrnenl ,s OYO.rldtd pads 10 ) • antenna Ina municipal system. • t. C1Weatermies of wastewater Om instructions, vararr.ea.. I Marne BOD TSS I pH I 0&G I N/NH„ Pb 'fps. 'ammeter I 00310 • 00530 1 00550 00610 01051 h4mOer ' Mini 1_V•'u• I 230 155 I 6.9 1 41 i 14 0.036 IV-1 flan ..ctiat eaniifaitle 1 mgr. • Cr0 a4S.704 ir ... Or • FOR AG>CMCY IJSr !. STANDARD FORM A-MUNICIPAL j i ' i 1 i SECTION Is. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a daecrlptron of omen r .aior Inaustrtar facility distttarging to the rnunick 1 Sr:tam.tieing a Nparem SetUon IV for ayiC11 facility detCiiP lion. IndiCata Inc 4 olglt Standard Industry`Ctasllfrp11on(SIC)Coda fait UM Ihdiratry,=Ate ngMdr weyuct a raw teteteelel.the flow Inn trio-.• Sand gallons per O.yl.and the crtarecterrsttcs or Cite wastewater 0ltGrtar}r0 from the Irxaatrlal falClllty Into the municipal system. Contrail :3011 III for standard measures of products or raw matertalt. (Sae Inttruetlofrll t• ItlWor Centrinuting Faculty lame InetructlonS) 5iecor Telephony Cable Plant • Marne 40I a 7 •�— • State Road r2308 Humeri Strews 401D • — Hickory City 401c —• - Catawba County 401 d •— NC • State 401 e — — 28601 zip code - - 4011 , 2. Primary Standard Induttfiti 402 ______ Csastificatlon Coat (yen Inttruetlontl • Units(Sae Quantity Taola till 3. Pisndeal Product or Raw Katmai (tee InstruCtlons) AoCuct • 4asa Optical Cable ' N/A• 4111.10 • Slaw MUM,lii 403b - i10d M 4. Flaw Indirata site volume of rater d n rscarpep into Ina municipal tyt• 404a 24 ,Shouand gallant Der day tam in thousand gallons per pay and wrsatnar tnis d,tCnarpe its inter. 40.411 a Intarmlttent(lnt)❑Cdrtluraws(con) mitten` of cOntrnuout. S. Pretreatment Proetdad Indicate if I 406 ❑Y!s CifVo pretreatment tt provided prior to I • entering the munrdoaI system • .S. CairacTar1111CS of g w geateaaar (wu instructional • Parameter I• I e `Main I BUD I TSS off I O&G Cd *Mr Parer'it" I 00310 I 00530 I 100550 01027 4.w1 hwmoer Value 1 33 1 29 I 7.7 I 12 10.001 ' • IV-1 Thie afeffare Caniailta I Facie. GP a55.70L I. •y Z ROM AGENCY Gist ! • STANDARD FORM A—MUNICIPAL SECTION nr. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a diCrfOtlon of each anion Industrial facility aKCnarIin9 to tree mdr clal.t syaewn,mow a f.oir to s.Ctlon IV Ion awn Utility drYtip• lion. Indltatl the a digit Standard Industrial CtatlafiCatIOl(SIC}Code for Me ifilaaatry,tH.Ihasor 4+oalrtt or raw tAaterlal.t'M thaw Inn ihrw.• sand gallons per day', and the CharocterlsUCs of the watle•rater dlotat}rd from the intiaastriol focally Into the municipal system. Cortsuft :sole III for standard m.asvret of prooutts or ran material". (Fee instructions) t. aaal.r Contributing Facility • . (tom instructions) r Southern Hosiery Mill Normi 401a + Plumber& Street /Otb 953 C Avenue, SE Hickory City 401c —• - Catawba County - 4014 •— NC • State ante — — • 28601 .. Zits Code 401 f - • - -- 2252 Z. Primary Standard Industrial 1 402 CNaaifiriusn Coos Eyes instructions) I Units(Lae ' Quantity Tees. tin1. Prtndaal►redact er )taw Wt.nal Ewe instruct,dntl wod+c: 401a AIM Hosiery 7100 Iieae I lb • produc Raw material 1d10 _ lax r • 4. dhow Ind.Clta the volume el rater . drtcharged into the rnunnCioai syt• adds 35 • trtoraaro pildnt Der day lean In thousand woes par day end whether Snit dlICnar9e It Inter. deib ®intermittent tint)O COntinuous(con) millent Or continuout. S, 'riltreetm.nt Proelded IIWiCate if I 405 Yet =Ohio pretreatment is proeisled prier to I • drillings,Ms munsclbai system • I. Ctaaratrarfstics of Mhasta+eater (ass matrvCtions) • I Nam re er rnetI BOD I TSS 1 pH 0&G N/NH„ CR Cd ad man Zmarnetar 10 00530 00550 00610- 01034 OIU1/ NVmtxr 003 + Value 1215 106 1 7.5 1 22 26 0.15 0.006 • Pi-1 Thin Section cmttahsr I pogo. tad 813.701 . FOR AGENCY USE ! n STANDARD FORM A—MUNICIPAL • SECTION 8. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a ele.Orldlien of ease Myor Industrial facility discharging to the municipal syatanl,using a saoarate Seddon IV for each facility rrp lion. indicale Th.,digit Standard Induietai Classification(SIC)Coos foe tag NArustry.fM maior aetietict ere raw material.rns how 4in trim, faro gallons per day).and the CnsracteratuA Of Ina wastewater dlsertaryed from faa industrial facility into the municipal syttMrl. Consult :]ole Ill for standard?natures Of oroduCa.or raw materuit. ties Instructions) i• guar Contributing Facility • ;W instructional Ward Hosiery Name 401 a _ • fyamcleri Street 4e1e 1�.10 — 13C Street. SW — Hickory . City 401c �• - Catawba County 4.01e1 NC • State rota — — ZIP Cobs •off 28601 2252 _ _. Primary Standard Industrial 1 aC2 Cteaalflyllan Code (ame inatructiorisl Unlit(See 3. �nncieal Product or Raw 1 Quantity Taisho 1111 Material (ties Initru Cteanat 4p1a, 1!! Hosiery 7000 ) lb. Product mai miss product flaw Mataria- 403a AIM I11171 4. Flaw !Agitate the volume of water 181 • diseargeo into e enunlCIOal Sy". 404a n the theutan4 gallons oar clay Ism In thouYnO;Allan%OM day -and wneller tnis°ismher"'h inter. 404a [ intenTintant(Intl❑COntlralOus(eoni nrlttent or COntenuoas. Se Pretreatment 'remitted Indicate it l *OS Yy EIP c - Oretreatmfnt is oroabac brier CO I entering the municlaal lystern • I. Caaeactaftatics of Mastawatar (Se inundations) • Parameter rlan ' x�nn I TSS I off I 0&G I ZN msa l•seareeeter MveftOnar I00310. I 00530 I 00550 01092 Value I 176 26 I 7.2 38 .298 • • INT-; The aeet(en ertrtairua I Pete. Gr0 6a5.:0.6 4. P0111 AGENCY tar r STANDARD FORM A—MUNICIPAL SECTI ON D7. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a doeCriplion of each mayor indintrial'facility discharging to the nsuralclelsi eytYwn,acing a triturate Seddon Iv for seen Faci)lty dl%riIQ tion. Indicate the a digit Standard IndW1triar Clastlrtest on(SIC)Case for the WMustry,the miaow.rtosuct Cr raw wiatertai.the ftv.r fun tnrr.- Sam] fallorn Per oayI.and the Char ecterritres of the wastewater drtrharled from tn4 Ateastrlai laically Into the munrciPial system. Consult ;awe Ili Tor Standard measures or t]rpoucci or rase materials. (sue instructions) t• Maier Cenlnouting Facility • One Instructions) Name LOU Kan Nit-Try T1Prny c'i•a y • Numasrf: Street note 133 — 25th Street Place, SW City 401C Hickory _. - County 40id Catawba State 401 a NC — — zip Coot Lott 28601 - - -- 2. Mh+ary Standard tndultrlsl 402 2252 Clauiflcatien Cape ()ee i Inttructlonli Units S. 3. Principal Product or Raw quantity Table lit) lb. elatanai tsar instructions) product • fara]ucl Lola ?'G'se''v 14000 same Flaw Material. 403b ISM - Sir 4. Fier Indicate Ins•otume of water arscha rle0 into till municipal tat 404a 4a tnceatand sill on'per day tern in thousand wont per oar and wnethr trill aliens:ge it inter. 404b MIntermiltent ins mitt.nt or Continuous lint)❑Canuirraas(con) 3. hetreatment ►revised Inaicattii 405 ❑Yes :0No Preiraatrmatl it prowl-duct pricy to entering the munlelou system • 4. Ci4ractarrfKlcs of Wastewater (sae rnatructiorn) PeranM/er Name BOD I TSS 1 uH `I O&G Cd _ H? " Pru Wirer 1 00310 I 00530 I I 00550 01027 71900 1 401111 Value I 55 18 i 7.5 i 33 0.002 0.001 • N-1 roe aectrat cantaf s 1 Wgr. CP] a{5.701 • r ' „ .r P r • FOR AGENCY USE ! STANDARD FORM A—MUN1C1PAL SECTION mr. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a aiscrl2tlon of mach osaJor Industrial facility enacttarging to tv.aniii•ar.3e11 SYUMM twlng I fparat.S.Ction IV fd.aCA tacitly oearlia tion. IndK.t1 the a digit Standard Industrial Classification(SIC) C .for lam ifrrrrttry.tfio tnaor woraret as r..trMterrsal,tAt flow'In thr,.. land gallant Dot idyl. and the charecternttp of the wastewater dlaenar}ta tram the Inaluatriat WWII),Into the rttunic1041 Walton. Consult I self III for sUnaara measures 01 Droauett or raw matertalt. furs Instructions) t. Molar Contrlbutine Facility ' (am Instructions) . Name 401a Kenneth Simon Company _ 60 - 29th Street, SW Number& Street 401b . �— city 4d1c Hickory — —. - county 4ato Catawba State 4,01 a NC , — • Z1p Coo. 401 f 28601 2. ►rInearr Standard Industrial 402 2252 - _ Claudication Cody (idle Instructional Unita(Sea 2. Pnrrdoal Product or Raw Quantity Tact. III) itta serial Isar Instructions) Abaue: adze Hosiery am 2800 a*k lb. • product • Rs.tamerrai 4070 and MN 4, ILts tnd.Catt tna folurny of rats' ancnarpeq into tint rnunICIpIi ayt. 404a 15 _ tftausaeW WWII OOP day torn In thousand gal lots per day and wriether tan aruenarg.is Inter. 404E .0 Intermittent(Int)❑Conitnuaus(con) militant Or Continuout. S. Fntr.atmenlTroflg.d Inarcat.if 403 ❑YIiZ NO tyr.tr.atment i■arovioaq Dndr to I .nt.ring tn.rrruntclp.r IYtt.rn e. Clurairtarfatt.a.f tWaatr..t.r (Ira rnattVnlons) Parametaf 1 Marne I BOD I TSS I pH f 0&G Cd Pb Mau .aram.tor ,Mier '"urlr i nn'�i fit 1 0030 }k 00550 01027 01051 v.Irl. 185 I 14 f 6.4 65 0.002 0.026 • • • IV-1 This ■eeft= eceltat»a I gale. GPO aIS.70I r , - • .tSi PO11 AGENCY Lai[ STANDARD FORM A—MUNICIPAL 1111'I' , 1 • SECTION 14. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a d.aCrlotl on of aach wtyor In4Ystrlal facility di stsanTrng to tfte municipal SWAM.Wins a tn0arate Suction IV for s .fl facility Orono !Ion. Indicate the a digit Standard Industrial Classification(SIC)Code for tote lweustry.two moor W0411Ct dr rew rwetertai.Ma new(in tnf..- tartd 4aflom Der day).and Ins charact.rnucs of the waat.watr dYeharT.o born Mg lttdasstrlal focally into the municipal system. COMM I1 :sole III for Standard matures of produce or raw materlal1. (qe Instructions) • • 1. foals 0ontrl0utln1 Facility • (fee Instructions) Hickory Springs Manufacturing Company. Name 401.1 . fium0•ra Street cola 2200 Main Avenue, SE City ;atc Hickory _ _ [cum). �,d Catawba cdu State 401e NC — — • Zlp Code _� Loll 28601 _ — • 2. rnanr Sladard Induttrlat 402 3499 M n ClatallIcatlon Code gone • InstrucIlonsl Unlu(See Quantity Taw. lilt 3. Principal Product or dam . Mat.nal (yes InstruCtIOnil Product 403a 1ietal inf • * l�a N/A ��) • Raw Mat.rral 403. —I AM 4. flaw Indicate Me•olvme of water I dncnarped into Ins minICIDhJ sirs. 40aa _ 3'6 _ Atou.and,iuorts Der day lent In ttpuaand gallons per tray . and wnttner tn.'discharge M inter.. 40411 El Intermittent(ant)0 Contlralous(Gong mltt.nt or Continuous. S. F*etreatrnent Prs•tll.d Indicate if I 40S 0 Yes [iWD pretreatment 4 Dro.io.d on0r t0 I • entering Ina municipal ayatart • • I. CRaraeterlrll.t.f erastrw.tar We instructions) Pararn•t.r I Nirr.. B0D ` TSS I PH N/NH 0&G N. Pb Zn 404a •a►arnot Er l Numaer 1I nnitn � 00530 i 00610 l 00550 01067 01051 01092 MOM Value 1I 11A 41 • I 7.0 16 25 0.107 0.02 0.219 IV-1 T7tia section cantatas I jug.. CP0 115.70t 1� LUXE �'"r"' ,�ji - :�. ucfG U��Ys.,r. If • i i I, -A, am`1,....1.. .."....)c 7- • (0 ..?iii r r.---r Pro 41 1 ' f r ' /slwi u• r• 17411411111 of/ wrCRoi . ..alb \ u7JW3A NFYEs-� IM^.�7 (ror..,1411-••:t£1 + 111 127 A 7.1.13. t ' 1 • 'z _ HICKORY4y `� . t ey + r UT.tV+1.t tCl 3arf r� 'c:l /� : , •"r ' IJ ��•UIKe CO i�r; 4''' '''''..•1'7:. .i,.<i.�/ 1. 1. J f:.t(� ` "� ��� h • `' To viid5!6's ,, - e!��:.,_ 1F ,�+, •\' 61 4 — •r •�, . •Int\ ru L �q ti � `J C4.1r.� . r.7 1 1'� ri -\:lir • f , 1F7 carF .)) - - aft„i ll..l L-s f 1 LI L] 4 3 +l 1;,S,.P -`�! '1 ^�L,+� ,• f J tom- L! '2 �'AF L+CI (( L +fYLt�'�•L`' r. p L'.ttlk.\3J/I . f y▪r/ �� 177 1L`1f�1 „1L :. .]J1L�r�•1 w r f, yI: I4�e 7 `- '� ^ �l 7 f \ + , • u LLLL T IAT ` 1•h y .♦ j'++et ', '..' - I �i f` 771 i , LT7JL f (` t!^'1 , .Tu_ i LLS+ Lam. ±]'.a• .�L 11)% M r`-1 h' %L \ �`] aZ ,tu 1. +�" 147:.:3!I r_VVV % flit IA `A - ,� • i ` �����,.s 1u ., ,11e L I r4 • ' an14 Lidal Wel , 7L 11„ 1==L 111 ]ds1 , r RR 1 1u. :eV ' 7 fin.1IliI tLZ �• A l 1.ne_� Y Q.4.0 ppCC __ ▪ �.* 111 S.•• l ° eIf J. , a �", ..:got ,: „ .. . 1/4 Lt, _ L1L .t ! 12R LL1L -mu_ ,' 'AS L -- ' R� ' r4- • e " � >. ` ''71./ F. + ~ rV ''l�li 1..' C'+rr _ > 1a) • A,w7 J \ NA 947. ' , Wv.1 7 r7 112i e1+L • �A � i y .„\L!:: -u.12.11 .0 . --. LIZ‘ ' lil ES;. 14 T• r, „ Mi. C- to .r j•!'•Vy�l�•� ar\ \ 1 fart +; : 7� 4,4 , "ii S- w 1°-1 11RL +* 1'1' .. �� `a 11.dbww' ti To _ \ / FI^y e,1 �,' ,�,. \I/ILIJim- ,, ;' rook \�1'J N. ti ` LYN./ h 11II1 ' IZ�I w ,ILL �1• q ,t ;11 no1.°`}• } 277 ��L�� , L•.1 ' 1J - •" s r .a ‘~ 1p1 Fitt +* 23ii twt Tr •Tt! e 1 y _ 1 G - L:AL r',1r t 7 to .� 1� i4f! • � 1�31 r �*, /, °Ai \L 1} 1. :: Lill 19/1 tau I471 7 • 1 r .µ y , 1 1111!r till •▪ ` 7�▪ -` '`ls7x a I. 7 na. y \' f y ► ev- WI 13. •t• �•� a 1 LOX ht 4.1- %, 7, i A .._ c - • L INCOLN State of North Carolina Department of Environment, ;7, I I I IC I,A Health and Natural Resources Mooresville Regional Office 4 • Adiftwargik James Jr., Governor Jonathan B. Howes, Secretary ® CHNF Vivian H. Burke, Regional Manager —`DIVISION OF ENVIRONMENTAL MANAGEMENT December 10, 1993 Mr. William Jerry Twiggs City of Hickory Post Office Box 398 Hickory, North Carolina 28603 Subject: NPDES Permit No. NC0040797 Henry Fork WWTP Catawba County, NC Dear Mr. Twiggs: Our records indicate that NPDES Permit No. NC0040797 was issued on December 1, 1993 for the discharge of wastewater to the surface waters of the State from your facility. The purpose 'of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance are Pages 4-11. Pages 4-11 set forth the effluent limitations and monitoring requirements for your discharge(s) . Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation) , you must initiate the required monitoring. The monitoring results must be entered on the reporting forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the forms, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1) , plus instructions for completing the form. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. The remaining Parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s) . The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment 919 North Main Street,Mooresville,North Carolina 28115 Telephone 704-663-1699 FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer 50%recycled/10%post-consumer paper //lir Mr. William Jerry Twiggs Page Two December 10, 1993 facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater -being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to _ Section 143-215. 6 of the North Carolina General Statutes. A civil penalty of up to $10, 000 per violation plus criminal penalties may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Consent Order may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded. • As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, -D 4'29'374 . Rex Gle son, P. E. Water Quality Regional Supervisor Enclosure DRG:si r � SOC PRIORITY PROJECT: No To: Construction Grants Section Attention: Bob Teulings Date : June 25, 1993 AUTHORIZATION TO CONSTRUCT NPDES PERMIT REPORT AND RECOMMENDATIONS County: Catawba MRO No . ; 93-132 Permit No . NC0040797 PART I - GENERAL INFORMATION 1 . Facility and Address : Henry Fork WWTP c/o City of Hickory Post Office Box 398 Hickory, N . C. 28603 2 . Date of On-Site Investigation (if conducted) : May 5 , 1992 3 , Report Prepared By: Michael L . Parker, Environ. Engr . II 4 , Persons Contacted and Telephone Number : Mr. Watkins Bradherry, (704) 294-0861 5 . Verified Discharge Point (s) , List for All Discharge Points : Latitude : 35° 39 ' 49" Longitude : 81° 19 ' 30" Attach a USGS map extract and indicate treatment facility site and discharge point on map. Ensure discharge point (s) correspond to NPDES permitted discharge points . USGS Quad No . : E 13 NE 6 . Site size and expansion area consistent with application? Yes 7 . Topography (relationship to flood plain included) : Hilly, 5-15% slopes . 8 . Location of Nearest Dwelling; None within 1000 feet of the site . • Page Two PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1 . Existing Treatment Facility a . Current permitted capacity: 6 . 0 MGD. b. Date(s) and construction activities allowed by previous ATCs issued in the previous two (2) years : N/A. c . Actual treatment capacity of the current facility (design volume) : 6 . 0 MGD. d. Description of existing or substantially constructed WWT facilities : mechanical bar screen, continuous flow measurement , odor control , a grit chamber, flow equalization basin, two primary clarifiers , rotating biological contactors , two secondary clarifiers , gaseous disinfection, cascade aeration, defoamer addition, Purfax unit for chemical oxidation of sludge, 32 sludge drying beds , four sludge holding basins , and a stand-by power generator . 2 . Type of Proposed Treatment Facility: The applicant proposes to construct two aeration basins, two sludge holding tanks/digesters , dechlorination facilities, a primary sludge holding tank and polymer and alum feed systems . Modifications to various existing units are planned as well as the construction of assorted piping and other appurtenances . 3 . Residuals Handling and Utilization/Disposal Scheme : a . If land applied, please specify DEM Permit No. WQ0001669 . Residuals Contractor: unknown (applicant recently changed disposal contractors) . Telephone No . unknown b . Residuals Stabilization: PSRP 4 . Treatment Plant Classification (attached completed rating sheet) : Class IV 5 . SIC Code(s) : 4952 Wastewater Code(s) : Primary: 55 Secondary: 01. Main Treatment Unit Code : 43003 6 . Important SOC/JOC or Compliance Schedule Dates : N/A Page Three PART III - EVALUATION AND RECOMMENDATIONS The City of Hickory has requested issuance of an ATC for the construction and/or modification of WWT facilities at the City 's Henry Fork WWTP that will ultimately increase the hydraulic (design) capacity of the facility from 6 . 0 MGD to 9 . 0 MGD. This Office has no information of the status of the City ' s Stormwater Permit for this facility. Stormwater Permits for WWTPs typically are not routed through the regional office . Bill Mills in the NPDES-Stormwater Review Group should be contacted for information on this matter . This Office has no objection to the proposed method and sequence for construction provided the effects on day-to-day WWTP operations are minimized. Stand-by power is already provided at this facility . Historically, this facility has had problems with odors generated from the facilities residuals storage/treatment equipment , which frequently resulted in an improperly stabilized sludge , In Construction Grants review of this project , careful attention should be directed to the City's efforts to construct facilities that will minimize and/or eliminate migrant odors . This Office has conducted a review of the City's request , and pending a technical review and approval by Construction Grants , it is recommended that an ATC be issued. A.5442-45e.e6< Signature o Report Preparer a. ;//6.4:2,t - Lt0C-T Water Quali Regional Supe,or 6~ zs=9.3 Date • 1 RATING SCALE FOR CLASSIFICATION OF FACILITIES Name of Plant: /e•eG'/?7 1`f' /j%'/� A 2,e- 1.70P Owner or Contact Person: 7c-i_7/7 TGc'r 5'Mailing Address: / U• .gUx 8 /7'iC/Co2. '/,. 2/•C,. 2e6:9 3 County: 4 Xi9 ''). .t Telephone: 2-PY, / • NPDES Permit No. NCOO /c2 79 7 Nondisc. Per. No. issueDate: _Expiration Date: ' - Existing Facility 1e.'s New Facility Rated By: /1'fiC'HA6G Pisvmee- Date: 93G62 S---- _ Reviewed (Train. & Cert.) Reg. Office Reviewed (Train. & Cert.) Central Office . OR ex-)y *i/l1s a/Zslc�lie'ir/` Grade 17- iTEM POINTS ITEM POIN (1) Industrial Pretreatment Units and/or (4) PRIMARY TREATMENT UNITS - Industrial Pretreatment Program /�� (a) Septic Tank (see definition no. 43) 2 (see-detinilivn No. 33) /4) (b) Imhoff Tank (2) QFSIGN FLOW OF PLANT IN GPD �V (c) Primary Clarifiers (not applicable to non-contaminated cooling (d) Settling Ponds of Settling Tanks for Inorganic c/ _ waters, sludge handling facilities for wafer Non-toxic Materials (sludge handling facilities purilication plants, totally closed cycle for wafer purification plants, sand, gravel, systems (del. No. 11), and facilities stone,'and other mining operations except consisting only of Hem (4) (d) or Items (4) (d) recreational activities such as gem or gold and (11) (d)) mining) 2 0 — 20,000 1 (5)SECONDARY TREATMENT UNITS 20,001 -- 50,000 2 (a) Carbonaceous Stage 50,001 -- 100,000 3 (i)Aeration - High Purity Oxygen System 100.001 — 250,000 4 Diffused Air System g 250,001 -- 500,000 5 Mechanical Air System (fixed, . 500,001 --1.000,000 8 floating or rotor) B 1,000,001 --2,000,000 10 Separate Sludge Reaeration 3 2,000.001 (and up) - rale 1 point additional for each �0 (ii) Trickling Filter 200,000 gpd capacity up to a _ High Rate 7 maximum of 30 Standard Rale 5 1 Packed Tower 5 Design Flow (gpd) : 9 • fiG'l�(�1VN eY ti.C/U,U I (Ili) Biological Aerated Filter or Aerated Gf0 / , (( JJ Biological Filler 10 (iv) Aerated Lagoons (v) Rotating Biological Contactors 4\1 (3) PRELIMINARY UNITS (see definition no. 32) • (vi) Sand Fillers- (a) Bar Screens 1 intermittent biological 2 or recirculating biological 3 (b) Mechanical Screens, Static Screens or (vii) Stabilization Lagoons Comminuting Devices (viii)Clarifier O © (ix) Single stage system for combined (e) Grit Removal 1 0r carbonaceous removal of BOO and (d) Mechanical or Aerated Grit Removal nitrogenous removal by nitrification (e) Flow Measuring Device 1 (see del. No. 12) (Point: for this. item 0r have to be in addition to items (5) (a) (1) instrumented Flow Measurement Q (i) through (5) (a) (viii) 8 (g) Preaeration 2 (x) Nutrient additions to enhance BOD removal 5 (h) influent Flow Equalization _ © (xi) Biological Culture ('Super Bugs') addition (i) Grease or Oil Separators - Gravity - 2 to enhance organic compound removal 5 Mechanical 3 Dissolved Air Flotation. 8 01 Prechlorination 5 • \'J (i) Aeration - High Purity Oxygen System 20 (i)\ Sludge Holding Tank- Aerated 4 Diffused Air System • 10 i Non-aerated 2 Mechanical Air Systam (fixed. (j) Sludge Incinerator - {not including activated floating, or rotor) . . 6 ' carbon regeneration) i 0 Separate Sludge Reaeration 3 (k) Vacuum Filler. Centrifuge or Filter Press or other (ii) Trickling Filler - similar dewatering devices High Rale 7 0 Standard Rale 5 (fit) SLUDGE DISPOSAL (including incinerated ash) Packed Tower - 5 (a)Lagoons 2 (lit) Biological Aerated Fitter or Aerated (b) Land Application (surface and subsurface) Biological Filler 10 (see definition 22a) (iv) Rotating Biological Conlactors 10 -where the facility holds the land app. permit . . . 10 (v) Sand tiller- -by contracting to a land application operator who intermittent biological 2 holds the lend application permit 2 recirculating biological 3 -land application of sludge by a contractor who does (vi) Clarifier . 5 not hold the permit for the wastewater treatment facility where the sludge is generated 10 (E) TERTIARY OR ADVANCED TREATMENT UNIT (c) Landfilled(burial) 5 (a) Activated Caibons Beds - (9) DISINFECTION • without carbon regeneration 5 (a) Chlorination with carbon regeneration 15 (b) Dechlorination (b) Powdered oe Granular Activated Carbon Feed - (c) Ozone without carbon regeneration 5 (d) Radiation 5 with carbon regeneration 15 (10) CHEMICAL ADDITION SYSTEM (S) (See definition No. 9) (c) Air Stripping 5 (not applicable to chemical additions rated as item (d) Denitrilication Process (separate process) 10 (3) (j), (5) (a) (xi), (6) (a), (6) (b), (7) (b), (7) (e), (e) Electrodialysis _ 5 (9) (a), (9) (b), or (9) (c) 5 points each: List: (f) Foam Separation 5 ,q/ur,; ce (g) Ion Exchange 5 (h) Land Application of Treated Effluent 5 5 (see definition no. 22b) (not applicable for 5 sand. gravel, stone and other similar mining (11) MISCELLANEOUS UNITS • operations) (a) Holding Ponds, Holding Tanks or Settling Ponds Z(i) on agriculturally managed sites (See del. for Organic or Toxic Malerials including wastes No.4) 10 from mining operations containing nitrogen and/or (ii) by high rale infiltration on non-agriculturally phosphorous compounds in amounts significantly managed sites (includes rotary distributors greater than is common for domestic wastewater 4 and similar fixed nozzle systems) 4 (b) Effluent Flow Equalization (not applicable to storage (iii) by subsurface disposal (includes low pressure basins which are inherent in land application systems). 2 pipe systems and gravity systems except al (c) Stage Discharge (not applicable to storage basins plants consisting of septic lank and nitritica- inherent in land application systems...„..... lion lines only) 4 (d) Pumps. (I) Microscreens 5 (e) Stand=By Power Supply........__„..._.. _.._..._..._Y....„�.. } (j) Phosphorus Removal by Biological Processes (i) Thermal Pollution Control Device 3 (See def.No.26) 2 0 (k) Polishing Ponds - without aeration 2 with aeration S (i) Post Aeration - cascade ``--55/ J diffused or mechanical . . . TOTAL POINTS l 15 (m) Reverse Osmosis 5 (n) Sand or Mixed-Media Fillers-low rate 2 high rate 5 CLASSIFICATION (o) Treatment processes for removal of metal or cyanide 1 S Class I.__,.._..„_..„__ .„_,,. 5 - 25 Points (p) Treatment processes for removal of toxic Class II...._„„....,....___„... _ 26- 50 Points materials other than metal or cyanide 15 Class III.__.....„._....._._,,..„„.,. .. 51. 65 Points Class 1V._...__...____... _ . 66- Up Points (7) SLUDGE TREATMENT Facilities having a rating of one through four points, inclusive, (a) Sludge Digestion Tank - Healed i do not require a certified operator. Classification of all other Aerobic...._ facilities requires a comparable grade operator in responsible Unheated charge. (b) Sludge Stabilization (chemical or thermal) a (c) Sludge Drying Beds - Gravity Facilities having an activated sludge process will be assigned Vacuum Assisted 5 a minimum classification of Class II. (d) Sludge Elulriation 5 (e) Sludge Conditioner (chemical or thermal) 5 Facilities having treatment processes for the removal of metal (i) Sludge Thickener(gravity) 5 or cyanide will be assigned a minimum classification of Class II. (g) Dissolved Air Flotation Unit • (not applicable to a unit rates es (3) (i) is Facilities having treatment processes for the biological removal (h) Sludge Gas Utilization (including gas storage) . . . . 2 of phosphorus will be assigned a minimum classification of Class' III. r DIVISION OF ENVIRONMENTAL MANAGEMENT oicpK_ June 21, 1993 .•� 1' MEMORANDUM 'A�© fit' TO: Rex Gleason, Water Quality Regional Engineer p��1151404‘. �S��11� S� Mooresville Regional Office �} FROM: Bill Hoffman, Supervisor f�p� Design Management Unit SUBJECT: City of Hickory Henry Fork W TP Expansion and Upgrade Project No. CS370389-17 Plans, specifications and supporting documents have been received for the subject project.- In accordance with the established SRF Loan Schedule, approval of the plan documents is to be on or before September 1, 1993. Therefore, comments and recommendations, including the items listed below, are needed by July 23, 1993 fLuin the Regional Office Staff: Procedure No. 4 Comments Schedule for Issuance of the NPDES Permit X SOC, or Other Schedules Which Must be Met X Status of Stormaater Permit X Confirm if the Proposed Method and Sequence for Construction of Additions/New Facilities is Acceptable. Groundwater Comments X Standby Power Needs Compliance With N. C. Well Construction Standards Land Quality - Erosion/Sedimentation Control Land Quality - Dam Safety CAMA Other (See Attached Sheet) For your reference, review and dements on the above items, plan documents are submitted as follows: X Plans and Specifications Subsurface/Soils Report - Including one (1) set to Arthur Mouberry. Power Outage Information Other Page 2 The project has been assigned to Robert Teulings of the Design Management Unit, Construction Grants & Loans Section. If you have any questions, please do not hesitate to contact him at (919) 733-6900. Attachment RPT:vk cc: Dennis Ramsey Tom Fahnestock Don Evans Robert Teulings DMU SRF State of North Carolina Department of Environment, Health and Natural Resources Air:7A Division of Environmental Management � ••.1 I I James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary i--' N F. A. Preston Howard, Jr., P.E., Director June 21, 1993 Jerry Twiggs City of Hickory P 0 Box 398 Hickory, NC 28603 Subject: Application Number ACA040797 City of Hickory WWTP Imp. Authorization to Construct Catawba County Dear Mr.Twiggs: • The Division of Environmental Management,Permits and Engineering Unit,hereby acknowledges receipt of you request for Authorization to Construct wastewater treatment facilities in accordance with NPDES Permit Number NC0040797. This application has been assigned the number shown above. Please refer to the application number when making any inquiries about this application. Your request has been assigned to Mr.Bill Hoffman for a detailed engineering review. Should any additional information be required you will be contacted in the near future. Please be aware that the Division's regional office,copied below,must provide recommendations from the Regional Supervisor prior to final action by the Division. If you have any questions, please contact the review engineer at(919)733-5083. Sincerely, • tL n� ,'--Donald Safrit, P.E. Assistant Chief for Technical Support Water Quality Section cc: Mooresville Regional Office HDR Engineering, Inc. Permit File NC0040797 Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/5714700 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O.Box 29535,Raleigh,North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer N. C. OEM OF NATURAL IN t g ; RESOURCES AND COMMUNITY DEVELOP tJt 446, 1 .f •a1 FEB 1 8 1993 State of North Carolina MUSLIN Of ENVIRP ,t4ENTAt MMASEtl Department of Environment, Health and Natural ResourciTORESi'ILLE REGIONAL OFFICE Division of Environmental Management 512 North Salisbury Street•Raleigh,North Carolina 27604 James B.Hunt,Jr.,, Governor Jonathan B. Howes,Secretary February 15, 1993 William Jerry Twiggs P 0 Box 398 Hickory, NC 28603 Subject: Permit No. NC0040797 Henry Fork WWTP Catawba County Dear Mr. Twiggs In accordance with your application for discharge permit received on March 30, 1992, we are forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental. Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611. -7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part II, E.4. addresses the requirements to be followed in case of change in ownership or control of this discharge. This peiniit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental. Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or govcanmental permit that may be required. It you have any questions concerning this permit, please contact Mr. Randy Kepler at telephone number 919/733-5083. Sincerely, Original Signed By Coleen H. Sullins A. Preston Howard, Jr. Acting Director cc: Mr. Jim Patrick, EPA I `tie y l . eg o al Offi ; Pollution Prevention Pays P.O.flax 29535,Raleigh,North.Carolina 27626-0535 Telephone 9.19-733-7015 An Equal Opportunity Affirmative e Action Employer • Permit No. NC0040797 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RES@WJSOO NA DIVISION OF ENVIRONMENTAL MANAGEMENT RESOURCES AND COMMUNITY DEVELOP PERMIT TO DISCHARGE WASTEWATER UNDER THE FEB 1 8 1993 NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSIIRIMI OF ERv1RONMENTAt MANAGE112/ MOORES'ILLE REGIONAL •I FFIE In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act; as amended, City of Hickory is hereby authorized to discharge wastewater from a facility located at Henry Fork Wastewater Treatment Plant Route 1 Hickory Catawba County . to receiving waters designated as the Henry Fork River in the Catawba River Basin in accordance with effluent limitations,monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective March 1, 1993 This permit and the authorization to discharge shall expire at midnight on July 31, 1995 Signed this day February 15, 1993 Original Signed By - Colee[t FL Sullins A. Preston Howard, Jr., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission PPP Permit No. NC0040797 • SUPPLEMENT TO PERMIT COVER SHEET City of Hickory is hereby authorized to: 1. Continue to operate a 6.0 MGD wastewater treatment facility consisting of a mechanical bar screen, continuous flow measurement, an influent pump station, odor control, a grit chamber, flow equalization basin, two primary clarifiers, rotating biological contactors, two secondary clarifiers, gaseous disinfection with contact chamber, cascade aeration, defoamer addition, a Purfax unit for chemical oxidation of sludge, 32 drying beds, three sludge holding basins (one is aerated) and a stand by power generator located at Henry Fork Wastewater Treatment Plant, Route 1, Hickory, Catawba County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into the Henry Fork River which is classified Class C waters in the Catawba River Basin. 01 vi \ c" f z✓' 1\' �_� J II•_' ` ) _, )h .615 r , �v,\, it ` i 11 _ �' JJ\•./ L. ��(�1�� �.f 1 ! , ,`lam 0' r/y.• ' i / ) k''•. 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As, • ( -----'-\- z"---1--- -7.--ito /"." -. ,,, avc1.•/4 \ ' ------Thr--\('/4-----7 ./7-47---i'q---"------::::, . -----,\ .----\---\ -1 ...,:- nc-3-3k ----`'--- c /, ,\.,..._-----„, , . › c-L N__. .________0 . „4iy ) _N__.---:iv, . . • . . _ , il . . . : .. . ... fill'' ' -') .114_ 1 C7 Q 6 '-': tf) / o _. 6 R ' 4,- i-4A," ! 4 ' VIIIP/ -J • - 1 r\II . • '..L';;__.,, ,)-":-.::"-\---)-7-;-- ...:‘4 II �_�� i • , , 1410L \ • r 1dm �,-\ � c-=. _.- BR8 p,r; qj 36 6;'0. \ Y a • I, k_.. . -:-.-,-.-,.„.. ---.-) -11 ,) f;- 5� \ !ram 5 tr 7 ,� -, -1� `qJ A. ().EPPLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER (April 1 - October 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from "' outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic. Discharge Limitations Monitoring RequirementE Measurement Samnilit *Sampl, Monthly, Avg Weekly Avg. Daily Max Freauencv Type Locat1.o i Flow 6.0 M C Continuous Recording I or E BOO, 5 day, 20°C** 23.0 mg/I 34.5 mg/I Daily Composite E, I Total Suspended Residue** 30.0 mg/I 45.0 mg/I Daily Composite E, I NH3 as N 9.0 mg/I Daily Composite E Dissolved Oxygen **` Daily Grab _ E, U, D Fecal Coliform (geometric mean) 200,0 /100 ml 400.0 /100 ml Daily Grab E, U, D Total Residual Chlorine Daily Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E Total Phosphorus Monthly Composite E Chronic Toxicity**** Quarterly Composite E * Sample locations: E -Effluent,I-Influent,U-Upstream 100 feet from the outfall, D - Downstream at two locations (D1-Downstream at State Road 1143,D2-Downstream at Highway 10 crossing the South Fork Catawba River) Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June,July, August, and September and once per week during the remaining months of the year. ** The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85% removal). *** The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/1. **** Chronic Toxicity (Cerriodaphnia)P/F at 26%; February,May,August, November, See Part III, Condition F. ***** See Part III, Condition G. + See Part III, Condition I. The pH shall not be less than 6.0 standard units nor greater.than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. .. A. ( ).EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER (April l -October 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) Effluent Characteristic. Discharge Llmltatlont Monitoring Flequirementf Wilts (specify Measurement Samgle *Samnit) M. hil Avg Weekly Avg. Daily Max Er.quency TVA Location Pollutant Analysis Annually E Conductivity Grab U, D Cadmium 7.8 µg/I Weekly Composite E 'Chromium 195.0 µg/I Weekly Composite E Cyanide 20.0 p.g/I Weekly Grab E Lead 98.0 µg/I Weekly Composite E Mercury 0.05 µg/l + Weekly Composite E Nickel 343.0 µ g/I Weekly Composite E Bis (2-ethylhexyl) phthalate 112.0 µg/I Weekly Composite, E Endrin 7.8 ng/i + _ Weekly Composite E Copper 2/Month Composite E Chloride 2/Month Composite E Fluoride 2/Month Composite E Zinc 2/Month Composite E A. ( ).EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER (November 1 - March 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such dischazges shall be limited and monitored by the permittee as 'specified below: • Effluent Characteristic. Discharge Limltationa Monitoring Requirements Measurement Sample *Sample Monthly Avg Weekly Avg. Daily MII x Frequency Tripe Location Flow 6.0 MGD Continuous Recording I or E BOD, 5 day, 20°C** 30.0 mg/I 45.0 mg/1 Daily Composite E, I Total Suspended Residue** 30.0 mg/1 45.0 mg/I Daily Composite E, I NH3 as N Daily Composite E Dissolved Oxygen *** Daily Grab E, U, D Fecal Coliform (geometric mean) 200.0 /100 ml 400.0 /100 ml Daily Grab E, U, D Total Residual Chlorine Daily Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E Total Phosphorus Monthly Composite E Chronic Toxicity**** Quarterly Composite E * Sample locations:E -Effluent, I- Influent, U-Upstream 100 feet from the outfall,D- Downstream at two locations (D1-Downstream at State Road 1143, D2-Downstream at Highway 10 crossing the South Fork Catawba River) Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August, and September and once per week during the remaining months of the year. ** The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85% removal). *** The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/I. **** Chronic Toxicity (Cerriodaphnia)P/F at 26%; February,May,August, November; See Part III, Condition F. ***** See Part III, Condition G. + See Part III, condition I. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. f,) A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER (November 1 - March 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until expiration,the Permittee is authorized to discharge from -' outfall(s) serial number 001. (Continued) Effluent Characteristic. Discharge Limitation: Monitoring Requirements Units (specify Measurement Sample *SampIQ Monthly Avg Weekly Avg. Daily Max Preauen_cy Tyne Location Pollutant Analysis Annually E . Conductivity • Grab U, D Cadmium 7.8 µg/I Weekly Composite E Chromium 195.0 µg/I Weekly Composite E Cyanide 20.0 µ g/I Weekly Grab E Mercury ` 0.05 µg/I + Weekly Composite E Lead 98.0 µg/i Weekly Composite E Nickel 343.0 µg/I Weekly Composite E Bis (2-ethyfhexyl) phythalate - 112.0 µg/I Weekly Composite E Endrin 7.8 ng/I + Weekly Composite E Copper • 2/Month Composite E Chloride 2/Month Composite E Fluoride 2/Month Composite E Zinc 2/Month Composite E • , PARTI Section B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Penmittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. DEFINITIONS I. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division • Means the Division of Environmental Management,Department of Environment, Health and Natural Resources. 3. Used herein means the North Carolina Environmental Management Commission. 4. Act or"the Act': The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Dav Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge"is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday - Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight)of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sampled • and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found • each day of the year and then dividing this sum by the number of days the tests were reported This limitation is defined as "Annual Average" in Part I of the permit. , Part II Page 2 of 14 6. Concentration Measurement a. The "average monthly concentration,"other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value)of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under"Other Limits" in Part I of the permit. b. The "average weekly concentration,"other than for fecal coliform bacteria,is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week(arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value)of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under"Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under"Other Limits" in Part I of the permit. d. The "average annual concentration,"other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day . The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. e. The "daily average concentration" (for dissolved oxygen)is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average concentration" for the discharge. It is identified as "daily average" in the text of Part I. f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation"in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through September, and October through December. a • Part II Page 3 of 14 7. Other Measurements • a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. c. A "continuous flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. 8. Types of Samples a. Composite Sample: A composite sample shall consist of: • (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection,or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (3) a single, continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However,in no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less. than four (4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Grab samples must be representative of the discharge or the receiving waters. 9. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). C , • Part II Page 4 of 14 c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11.Hazardous Substance A hazardous substance means any substance designated under 40 C1~R Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. SECTION B. GENERAL CONDITIONS 1. Duty to Comply • The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of$5,000 to$50,000 per day of violation,or imprisonment for not more than 3 years,or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed$10,000 per violation with the maximum amount not to exceed$125,000. [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6A] d. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed$10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Part'II Page 5 of 14 Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed$125,000. 2. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. 3. Civil arji Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, C-4) and "Power Failures" (Part II, C-7), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143- 215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve • the permittee from any responsibilities,liabilities, or penalties to which the pennittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property,or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. • 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances,is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 8. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request,copies of records required to be kept by this permit. Part II Page 6 of 14 9. Duty to Reapply If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit,the permittee must apply for and obtain a new permit. 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date,the pennittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration,will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be • signed and certified. a. All permit applications shall be signed as follows: (I) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. Part II Page 7 of 14 c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility•of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued,or terminated for cause. The filing of a request by the permittee for a permit modification,revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit]Modification.Revocation and Reissuance.or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit,revoking and reissuing the permit,or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Previotts Permits All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for operation or discharge, are hereby revoked by issuance of this permit. [The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. ] The conditions,requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERA ON AND MAINTENANCE OF POLLUTION CONTROLS 1. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified back-up operator of the appropriate type and any grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at Ieast daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A .0202. Once the facility is classified, the permittee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. • Part II Page 8 of 14 2. Proper Operation and Maintenance • The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances)which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bypassing of Treatment Facilities a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2)Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II,E. 6. of this permit. (24 hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass,unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal Part II Page 9 of 14 • periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C)The permittee submitted notices as required under Paragraph c.of this section. (2)The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. 5. Upsets a. Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs,or other relevant evidence that: (1)An upset occurred and that the permittee can identify the cause(s)of the upset; (2)The permittee facility was at the time being properly operated; and ' (3) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (4) The permittee complied with any remedial measures required under Part II, B. 2. of this permit. d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. 6. Removed Substances _ Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal Part H Page 10 of 14 regulations governing the disposal of sewage sludge.Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation,even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation,Title 15A,North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION D. MONITORING AND RECORDS 1. Reprysentative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report(DMR)Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the Director, DEM,postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility,on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh, North Carolina 27626-0535 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected • , Part II Page 11 of 14 discharge volumes. Once-through condenser cooling water flow which is monitored by pump logs,or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act,as Amended,and Regulation 40 CFR 136;or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction,be punished by a fine of not more than$10,000 per violation,or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 6. Records Retention Except for records of monitoring information required by this permit related to the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. Recording Resu c For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date,exact place, and time of sampling or measurements; b. The individual(s)who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s)who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. , ' , Part II Page 12 of 14 8. Inspection and Entry The permittee shall allow the Director,or an authorized representative(including an authorized contractor acting as a representative of the Director),upon the presentation of credentials and other documents as may be required by law,to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment),practices,or operations regulated or required under this permit; and d. Sample or monitor at reasonable times,for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E. REPORTING REQUIREMENTS . 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CPR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). c. The alteration or addition results in a significant change in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance - The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. Part II Page 13 of 14 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water-Act. 5. /Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. . a. Monitoring results must be reported on a Discharge Monitoring Report(DMR)(See Part II. D.2 of this permit)or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the permittee monitors any pollutant more frequently than required by the permit,using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503, or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR - c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. 6. Twenty-four Hour Reporting a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within-5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a - description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times,and if the noncompliance has no been corrected,the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent limitation in the permit. (2)Any upset which exceeds any effluent limitation in the permit. (3)Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case-by-case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part II.E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit. . 4 r 1 I Part II Page 14 of 14 8. Sher Information • Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director,it shall promptly submit such facts or information. 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional -- office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility;or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(2)or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000,per violation,or by imprisonment for not more than two years per violation, or by both. • Part III Page 1 of 4 PART III OTHER REQUIREMENTS A. Requirements for Control of Pollutants Attributable to Industrial Users. 1. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from industries using the municipal system may be present in the permittee's discharge. At such time as sufficient information becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Under no circumstances shall the permittee allow introduction of the following wastes in the waste treatment system: a. Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to, wastestreams with a closed cup flashpoint of less than 140 Degrees Fahrenheit or 60 degrees centigrade using the test methods specified in ATSM standards D-93-79, D-93-80, or D-3278 (incorporated by reference, see 40 CFR 260.11). This prohibition does not apply to any aqueous solution containing less than 24 percent alcohol by volume which would otherwise be a hazardous waste under 40 CFR 261.21 by virtue of having a closed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees centigrade; b. Wastes which will cause corrosive structural damage to treatment works, and in no case discharges with a pH less than 5.0 standard units unless the system is specifically designed to accommodate such discharges; c. Solid or viscous substances in amounts which cause obstructions to the flow in sewers or interference with the proper operation of the treatment works; d. Wastewaters at a flow rate and/or pollutant concentration which will cause an inhibition or disruption of the POTW, its treatment processes, operation, or sludge use and disposal; e. Heat in amounts which will inhibit biological activity in the treatment works, resulting in interference but in no case heat in such quantities that the temperature at the treatment works influent exceeds 40°C (104°F) unless the works are designed to accommodate such heat; f. Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin in amounts that will cause interference or pass through; g. PoIlutants which result in the presence of toxic gases, vapors, or fumes within the POTW in quantity that may cause acute worker health and safety problems; h. Any trucked or hauled pollutants, except at discharge points designated by the POTW. 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the permittee with all applicable effluent limitations. Such actions by the permittee may be necessary regarding some or all of the industries discharging to the municipal system. , 1•• L Part III Page 2 of 4 4. The permittee shall require any industrial discharges into the permitted system to meet Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act. Prior to accepting wastewater from any significant industrial user, the permittee shall either develop and submit to the Division a Pretreatment Program for approval per 15 NCAC 2H .0907(a) or modify an existing Pretreatment Program per 15 NCAC 2H .0907(b). 5. This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved POTW Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program as required under Section 402(b)(8) of the Clean Water Act and implementing regulations or by the requirements of the approved State pretreatment program, as appropriate. B. Pretreatment Program Implementation Under authority of sections 307(b) and (c) and 402(b)(8) of the Clean Water Act and implementing regulations 40 CFR Part 403, North Carolina General Statute 143-2I5.3 (14) and implementing regulations 15 NCAC 2H .0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and referenced in the Pretreatment Program Submittal are an enforceable part of this NPDES permit. The permittee shall operate its approved pretreatment program in accordance with section 402(b)(8) of the Clean Water Act, the Federal Pretreatment Regulations 40 CFR Part 403, the State Pretreatment Regulations 15 NCAC 2H .0900, and the legal authorities, policies, procedures, and financial provisions contained in its pretreatment program submission. Such operation shall include but is not limited to the implementation of the following conditions and requirements: 1. The permittee shall develop, in accordance with 40 CFR 403.5(c), specific limits to implement the prohibitions listed in 40 CFR 403.5(a) and (b). 2. Within 120 days of the effective date of this permit the permittee shall draft and submit a monitoring program for the collection of facility specific data to be used in a wastewater treatment plant headworks analysis for the development of specific local pretreatment standards as required by paragraph 1 above. The permittee shall modify and implement the monitoring program based on comments received by the Division within 180 days of the effective date of this permit. 3. 180 days prior to the expiration date of this permit the permittee shall submit a headworks analysis based on the data collected via the monitoring program required by paragraph 2 above. 4. The permittee shall issue permits for construction, operation and discharge to all significant industrial users in accordance with NCGS 143-215.1. These permits shall contain limitations, sampling protocols, reporting requirements, appropriate standard conditions, and compliance schedules as necessary for the installation of control technologies to meet applicable pretreatment standards and requirements. Prior to the issuance of a permit to construct or as a condition of the permit an evaluation of the treatment process proposed must be made as to its capacity to meet the permit limitations. 5. The permittee shall carry out inspection, surveillance, and monitoring requirements as described in its approved pretreatment program in order to determine, independent of information supplied by industrial users, compliance with applicable pretreatment standards. The permittee must inspect all significant industrial users (SIUs) once per calendar year and sample all SIUs at least twice per calendar year, once during the period beginning January 1 and ending June 30 and once during the period beginning July 1 and ending December 31. ' Ir M 2 Part III Page 3 of 4 6. The permittee shall enforce and obtain appropriate remedies for violations of categorical pretreatment standards promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et.seq.), prohibitive discharge standards as set forth in 40 CFR 403.5, and specific Iocal limitations. All enforcement actions shall be consistent with any Enforcement Response Plan approved by the Division. 7. The permittee shall require all industrial users to comply with the applicable monitoring and reporting requirements outlined in the approved pretreatment program, the industry's pretreatment permit, and/or in 15 NCAC 2H .0908. 8. The permittee shall submit twice per year 2 copies of a pretreatment report describing its pretreatment activities over the previous six months. A report shall be submitted to the Division by August 1 of each year describing pretreatment activities for January 1 through June 30 of that year, and a like report shall be submitted by February 1 of each year for activities conducted from July 1 through December 31 of the previous year. These reports shall contain the following information: a. a narrative summary of actions taken by the permittee to ensure compliance with pretreatment requirements and standards b. a list of any substantive changes made in the approved pretreatment program c. a compliance status summary of all significant industrial users d. a list of those significant industrial users in reportable noncompliance with pretreatment requirements and standards, the nature of the violations, and actions taken or proposed to correct the violations on forms approved by the Division. e. sampling and analytical results recorded on forms approved by the Division f. upon request, other information which in the opinion of the Director is needed to determine compliance with the pretreatment implementation requirements of this permit g. a pretreatment program summary on forms approved by the Division. 9. The permittee shall retain for a minimum of three years records of monitoring activities and results, along with support information including general records, water quality records, and records of industrial impact on the POTW. 10.The permittee shall publish annually, pursuant to 40 CFR 403.8 (f) (2) (vii), a list of significant industrial users that have significantly violated pretreatment requirements and standards during the previous twelve month period. 11.The permittee shall maintain adequate funding and staffing levels to accomplish the objectives of its approved pretreatment program. 12.The permittee shall maintain adequate legal authority to implement its approved pretreatment program. 13.The permittee shall update its industrial user survey at least once every five years. 14.Modifications to the approved pretreatment program including but not limited to local limits modifications and monitoring program changes shall be considered permit modifications and shall be governed by 15A NCAC 2H .0114 and 15A NCAC 2H .0907. r i" -. 6 Part III Page 4 of 4 • C. Construction No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. D. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. E. Publicly Owned Treatment Works All POTWs must provide adequate notice to the Director of the following: 1. Any new introduction of pollutants into the-POTW from an indirect discharger which would be subject to section 301 or 306 of CWA if it were directly discharging those pollutants; and 2. Any substantial change in the volume or character of pollutants being introduced into that POTW by a source introducing pollutants into the POTW at the time of issuance of the permit. 3. For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of effluent introduced into the POTW, and (2) any anticipated impact of the change on the quantity or quality of effluent to be discharged from the POTW. ea <i r J Part III Permit No. NC0040797 F. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT(QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure -Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 26% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of February, May, August, November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for • disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single tes: is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by th. north- Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requiremc. s or limits. NO'i'i : Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. G. Pollutant Analysis Condition The perinittee shall conduct a test for pollutants annually at the effluent from the treatment plant. The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent must be completed annually using EPA approved methods for the fallowing analytic fractions: (a) purgeables (Le., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables; (d) organochlorine pesticides and PCB's (e) herbicides; and (f) metals and other inorganics. The Annual Pollutant Analysis Monitoring (APAM) Requirement Reporting Form A and accompanying memo, to be provided to all discharges affected by this monitoring requirement, describes the i" •� A sampling and analysis requirements and lists chemicals to be included in the pollutant analysis. This monitoring requirement is to be referred to as the "Annual Pollutant Analysis Monitoring Requirement" (APAM). (2) Other significant levels of organic chemicals must be identified and approximately quantified. For the purpose of implementing this requirement, the largest 10 GC/MS peaks in the purgeable base/neutral extractable, and acid extractable fractions (or fewer than 10, if less than 10 unidentified peaks occur) for chemicals other than those specified on the APA Requirement Reporting Form A should be identified and approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as the '10 significant peaks rule"). H. Disposal Alternatives The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations, or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. I. If the measure of these parameters are below detection limits, the quantity for the purposes of compliance evaluation is considered to be zero. The detection limit for Mercury shall be 0.2 µg/l and for Endrin shall be 0.03 1.1.g/1 in accordance with the Division of Environmental Management Chemical Laboratory Section approved in procedures for the measurement of Mercury and Endrin. Measurement of Mercury and Endrin should be reported on the DMR to be < 0.2 µg/1 or < 0.03 µg/l respectively, when the sample analysis indicates presence of these parameters at less than the current detection levels. R ,fr u PART IV ANNUAL ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. State of North Carolina Department of Natural Resources and Community Development Division.of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James C. Martin, Governor October 29 , 1987 R. Paul Wilms S. Thomas Rhodes, Secretary CERTIFIED MAIL Director RETURN RECEIPT REQUESTED Mr . William J. Twiggs City of Hickory PO Box 398 Hickory , NC 28603 Subject : Permit No . NC0040797 Wastewater Treatment Plant Catawba County Dear Mr. Twiggs : In accordance with your application for discharge permit received on March 3 , 1987 , we are forwarding herewith the subject State - NPDES permit . This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 . 1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6 , 1983 . If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you may request a waiver or +codification pursuant to Regulation 15 NCAC 2B . 0508 (b) by written request to the Director identifying the specific issues to be contended . Unless such request is made within 30 days following receipt of this permit , this permit shall be final and binding. Should your request be denied, you will have the right to request an adjudicatory hearing . Please take notice that this permit is not transferable . Part II , B. 2 , addresses the requirements to be followed in case of change in ownership or control of this discharge . This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources , Coastal Area Management Act or any other Federal or Local governmental permit that may be required . If you have any questions concerning this permit , please contact Mr . Dale Overcash, at telephone number 919/733-5083 . Sincerely, R. Paul Wilms cc : Mr . Jim Patrick, EPA Mooresville Regional " Supervisor Pollution Prevention Pays PO Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Permit No . NC0040797 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To Discharge Wastewater Under The NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215 . 1 , other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Hickory is hereby authorized to discharge wastewater from facilities located at Henry Fork Wastewater Treatment Plant north of NCSR 1144, south of Hickory Catawba County to receiving waters designated as the Henry Fork River in the Catawba River Basin in accordance with effluent limitations , monitoring requirements , and other conditions set forth in Parts I, II, and III hereof . This permit shall be effective November 1, 1987 This permit and the authorization to discharge shall expire at midnight on October 31, 1992 Signed this day of October 29, 1987 ORIGINAL SIGNED BY ARTHUR MOUBERRY FOR R. Paul Wilms , Director Division of Environmental Management By Authority of the Environmental Management Commission o Permit No . NC0040797 SUPPLEMENT TO PERMIT COVER SHEET City of Hickory is hereby authorized to : 1 . Continue operation of a 6 . 0 MGD two stage biological treatment plant consisting of an influent pump station, mechanical bar screen, grit chamber , flow measurement , flow equalization basin, primary clarifiers , rotating biological discs for carbonaceous and nitrogenous treatment , final clarifiers , chlorine contact basin, post (cascade) aeration, aerated sludge holding lagoon, sludge conditioning, sludge drying beds , and auxiliary power supply located at Henry Fork Wastewater Treatment Plant (See Part III of this permit) , and b. Discharge from said treatment works into the Henry Fork River which is classified Class "C" waters in the Catawba River Basin. 3`A` .A. ( 1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final Summer: April 1 - October 31 During the period be innin on the effectivs date of the. Permitaiid lasting until expiration, the permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics ©f$char4e Limitations Monitoring Requirements Kg/day (lbs/d ) Other•Units (Specif ) Measurement Scale_ * Snle_ Monthly Aver Weekly An. rfontl iy Weekly Avg. Frequency � Locat e Flow 6.0 MGD Continuous Recording I or E 'BOD,y5Day, 20°C ** 23.0 mg/1 34.5 mg/1 Daily Composite E,I Total Suspended Residue** 30.0 mg/1 45.0 mg/1 Daily Camposite. E,1 NH as N 9.0 mg/1 13.5 mg/1 Daily Composite E Digsolved Oxygen (minimum) 5.0 mg/1 5.0 mg/1 Daily Grab E,U,D Fecal Coliform (geometric mean) 1000.0/100 ml 2000.0/100 ml Daily Grab E,U,D Residual. Chlorine Daily Grab E Temperature Daily Grab E,U,D (NO2Total Nitrogea - NO3 + TKN) Monthly Composite E Total Phosphorus Monthly Composite E Copper Monthly Composite E Toxicity *** *** Quarterly Composite E Priority Pollutants **** **** Annually E *Sample locations: E - Effluent, I - Influent, U - Upstream, D - Downstream near the mouth of the Henry Fork River Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August and September and once per week during the remaining months of the year. **The monthly average effluent BOOR and Total Suspended Residue concentrations shall not exceed 15% of the respective influent values (85% removal ) . 7013 -12 CI CI sr a The pH shall not be less than 6.0 standard units ncr greater than 9.0 standard units and © •1 shall be moni;.?red daily at. E,U,D by grab samplb. _ ~" There shall be n�, discharge of floating solids or visible foam in other than trace amounts. ° • 01 ***See Part III , Condition No. T . ****See Part III , Condition No. J, 1 • A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final Winter: November 1 - March 31 • 3 During the period beginning on the effective date of the Permitand lasting until expiration, • the permittee is authorized to discharge from outfall(s) serial number(s) ooi. Such discharges shall be limited and monitored by the permittee as specified below: -Effi bent: Characteristics Discharge Limitations • Monitoring Requirements Kg day (lbs/d§yy) Other'Units (Specify) Measurement __Sa�ale !Mg t_ le_ Monthly Avg., Weekly Avg. Monthly Avg. Weekly Avg. i quency Type Location i`.- : Flow: 6.0 MGD SOD; 5Day, 20°C ** Continuous Recording I or E 30.0 mg/1 45.0 mg/1 Daily Composite E,I '.'Total Suspended Residue ** 30.0 mg/1 45.0 mg/1 Daily Composite E,I •<<.. • NH as N - Daily Composite E - Diggsalved Oxygen (minimum) 5.0 mg/1 5.0 mg/1 Daily Grab E,U,D : ' . Fecal Coliform (geometric mean) 1000.0/100 ml 2000.0/100 ml Daily Grab E,U,D ;; Resi'dual Chlorine Daily Grab . E ''�' , Temperature Daily Grab E,U,D :Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E ,Total Phosphorus Monthly Composite E : Copper • . Monthly Composite E .;1::';: • 'Toxicity *** *** Quarterly Composite E , Priority Pollutants **** **** Annually E *Sample locations: E - Effluent, I - Influent, U - Upstream, D - Downstream near the mouth of the Henry Fork River •' : ' Upstream and downstream samples shall be grab samples. p Stream samples shall be collected three times per week during June, July, . August and September and once per week during the remaining months of the year. • ' . **The monthly average effluent BODg and Total Suspended Residue concentrations shall not exceed 15%of ' ' ' the respective influent values (85% removal ) . nomf ' a3 4 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and • *,, shall be monitored daily at the E,U,D by grab sample. w x There shall be no discharge of floating solids or visible foam in other than trace amounts. V O ***See Part III, Condition No. I. ****See Part III, Condition No. J. . Part I B . SCHEDULE OF COMPLIANCE 1 . The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the folllowing schedule : • Pk Oi /\\* 2 . No later than 14 calendar days following a date identified in the above schedule of .•1/4.21pliance , the permittee shall submit either a report of progress or , in the case of specific actions; being required by identified dates , a written notice of compliance or noncompliance . In the latter case , the notice shall include the cause of noncompliance , any remedial actions taken, and the probability of meeting the next scheduled M4 C. MONITORING AND REPORTING 1. Representative Sampling Samples collected and measurements taken as required herein shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3,) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTN: Central Files Post Office Box 27687 Raleigh, NC 27611 3. Definitions a. Act or "the Act": The Federal Water Pollution Control Act, also know as the Clean Water Act, as amended, 33 U.S.C. 1251, et. seq. b. The monthly average, other than for fecal coliform bacteria, is the arithmetic mean of all the samples collected in one calendar month. The monthly average for fecal coliform bacteria is the geometric mean of samples collected in one calendar month. c. The weekly average, other than for fecal coliform bacteria, is the arithmetic mean of all the samples collected during one calendar week (Sun-Sat) . The weekly average for fecal coliform bacteria is the geometric mean of all samples collected in one calendar week (Sun-Sat) . d. DEM or Division: means the Division of Environmental Management, Department of Natural Resources and Community Development. e. EMC: used herein mdans the North Carolina Environmental Management Commission. M 5 f. Flow, M3/day (MGD) : The flow limit expressed in this permit is the 24 hour average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. g. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. h., Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1) . i. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flow, a sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a composite sample is obtained from grab samples, the following requirements apply. The intervals between influent grab samples shall be no greater than hourly. Intervals between effluent grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. j . Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to N.C.G.S. 143-215.63 et seq, the Water and Air Quality Reporting Act, and to regulations published pursuant to Section 304(g) , 33 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; and c. The person(s) who performed the analyses. M 6 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the. results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this Permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years. This period of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental Management or the Regional Administrator of the • Environmental Protection Agency. • M 7 • PART II GENERAL CONDITIONS A. MANAGEMENT REQUIREMENTS 1. Change in Discharge ,All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated . facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and-limit any pollutants not previously limited. 2. Noncompliance Notification • The permittee shall report by telephone to either the central office or appropriate regional office of the division as soon as possible but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its NPDES permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. 3. Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. M 8 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in ' this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities is prohibited, except (i) where unavoidable . to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issuance of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; b. The frequency, duration and quantity of flow from each sewer system bypass or overflow. This requirement is waived where infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. The permittee shall report by telephone to either the central office or appropriate regional office of the division as'soon as possible but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any diversion from or bypass of facilities. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. • 7. Power Failures The permittee is responsible for maintaining adequate safeguards to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. 8. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. M 9 B. RESPONSIBILITIES 1. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon the presentations of credentials: a. To enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 3. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a) (2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b) (2) or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to NCGS 143-215.1(b) (2) and NCGS 143-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in .part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. M 10 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge, if such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, A-5) and "Power Failures" (Part II, A-7), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 9. Severability The provisions of this permit are severable, and if any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances, and the remaibder of this permit shall not be affected thereby. 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in NCGS 143-215.6, and 33 USC 1251 et seq. M 11 11. Industrial Pretreatment Standards Permittee shall require any industrial dischargers into the permitted system to meet Federal Pretreatment Standards (40 CFR, Part 403) promulgated in response to Section 307(b) of the Act. The permittee shall provide semiannual reports to the permitting agency regarding the pretreatment requirements which have been imposed on each significant industrial user and the results achieved therefrom. Other information may be needed regarding new industrial discharges and this will be requested from the permittee after the permitting agency has received notice of the new industrial discharge. A significant industrial user is one which discharges wastewater into a publicly owned treatment works and which: (a) has an average daily process wastewater flow of greater than 50,000 gallons per day, or; (b) contributes more than 5% of any design capacity of the wastewater treatment plant which receives the discharge, or; (c) is required to meet a national categorical pretreatment standard, or; (d) is determined by the control authority to have a potential to adversely impact the wastewater treatment plant or receiving stream, or to limit the POTW sludge disposal options, or; (e) has been included in the permittee's pretreatment monitoring program submitted in accordance with section 15 NCAC 2H.0906 of the North Carolina Administrative Code. Any change in the definition of a significant industrial user as a result of promulgations in response to Section 307 of the Act or revisions to 15 NCAC 211.0903 shall become a part of this permit. M 12 PART III OTHER REQUIREMENTS A. Requirements for Effluent Limitations on Pollutants Attributable to Industrial Users 1. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from major contributing industries using the municipal system may be present in the permittee's discharge. At such time as sufficient information becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Under no circumstances shall the permittee allow introduction of the following wastes into the waste treatment system: a. Wastes which create a fire or explosion hazard in the treatment works. b. Wastes which will cause corrosive structural damage to treatment works, and in no case discharges with pH less than 5 unless the system is specifically designed to accomodate such discharges. c. Solid or viscous substances in amounts which cause obstructions to the flow in sewers or interference with the proper operation of the treatment works. d. Wastewaters at a flow rate and/or pollutant concentration which will cause a loss of treatment efficiency. e. Heat in amounts which will inhibit biological activity in the treatment works, resulting in interference but in no case heat in such quantities that the temperature at the treatment works influent exceeds 40 C (104 F) unless the works are designed to accommodate such heat. 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the permittee with all applicable effluent limitations. Such actions by the permittee may be necessary regarding some or all of the major contributing industries discharging to the municipal system. 4. This Permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved POTW Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program as required under Section 402(b) (8) of the Clean Water Act and implementing regulations or by the requirements of the approved State pretreatment program, as appropriate. M 13 • B. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. C. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. D. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade\ equivalent to or greater than the classification assigned to the wastewater treatment facilities. E. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. F. Limitations Reopener This permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c) , and (d) , 304(b) (2) , and 307(a) (2) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: I) contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or 2) controls any pollutant not limited in the permit. G. Toxicity Reopener This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and/or monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. M 14 H. Pretreatment Program Implementation Under authority of sections 307(b) and (c) and 402 (b) (8) of the Clean Water Act and implementing regulations 40 CFR Part 403; North Carolina General Statute 143-215.3 (14) and implementing regulations 15 NCAC 2H .0900, and in accordance with the approved pretreatment program all provisions and regulations contained and referenced in the Pretreatment Program Submittal are an enforceable part of this NPDES permit. The permittee shall operate its approved pretreatment program in accordance with section 402(b) (8) of the Clean Water Act, the Federal Pretreatment Regulations 40 CFR Part 403, the State Pretreatment Regulations 15 NCAC 2H .0900, and the legal authorities, policies, procedures, and financial provisions contained in its pretreatment program submission. Such operation shall include but is not limited to the implementation of the following conditions and requirements: 1) The permittee shall develop, in accordance with 40 CFR 403.5(c) , specific limits to implement the prohibitions listed in 40 CFR 403.5(a), and (b) . 2) The permittee shall issue permits for construction, operation and discharge to all significant industrial users in accordance with NCGS 143-215.1. These permits shall contain limitations, sampling protecals, reporting requirements, appropriate standard conditions, and compliance schedules as necessary for the installation of control technologies to meet applicable pretreatment standards and requirements. Prior to the issuance of a permit to construct or as a condition of the permit an evaluation of the treatment process proposed must be made as to its capacity to meet the permit limitations. 3) The permittee shall carry out inspection, surveillance, and monitoring requirements as described in its approved pretreatment program in order to determine, independent of information supplied by industrial users, compliance with applicable pretreatment standards. All significant industrial users must be sampled at least twice per year for limited parameters. 4) The permittee shall enforce and obtain appropriate remedies for significant violation of categorical pretreatment standards promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et.seq.), prohibitive discharge standards as set forth in 40 CFR 403.5, and specific local limitations. 5) The permittee shall require all industrial users to comply with the applicable monitoring and reporting requirements outlined in the approved pretreatment program, the industries pretreatment permit and/or in 15 NCAC 2H .0908. M 15 6) The permittee shall submit twice per year a pretreatment report describing its pretreatment activities over the previous six months. A report shall be submitted to the Division by August 1 of each year describing pretreatment activities for January 1 through June 30 of that year, and a like report shall be submitted by February 1 of each year for activities conducted from July 1 through December 31 of the previous year. These reports shall contain the following information: a) a narrative summary of actions taken by the permittee to ensure compliance with pretreatment requirements and standards b) a list of any substantive changes made in the approved program c) a compliance status summary of all significant industrial users d) a list of those significant industrial users in significant violation of pretreatment requirements and standards, the nature of the violations, and actions taken or proposed to correct the violations e) sampling and analytical results recorded on forms approved by the Division f) upon request, other information pertinent to the implementation of the permittee's pretreatment program. 7) The permittee shall retain for a minimum of three years records of monitoring activities and results, along with support information including general records, water quality records, and records of industrial impact on the POTW. 8) The permittee shall publish annually, pursuant to 40 CFR 403.8 (f) (2) (vii), a list of significant industrial users that have significantly violated pretreatment requirements and standards during the previous twelve month period. 9) The permittee shall maintain adequate funding levels to accomplish the objectives of its approved pretreatment program. 10) The permittee shall maintain adequate legal authority to implement its approved pretreatment program. 11) The permittee shall update its industrial user survey at least once every three years . 12) Modifications to the approved pretreatment program including but not limited to local limits modifications and monitoring program changes shall be considered permit modification and shall be governed by 15 NCAC 2H .0114. M 16 + M Part III Permit No . NC0040797 I . Toxicity Testing Requirement • The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1 . The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *February 1987) or subsequent versions . The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 27% (defined as treatment two in the North Carolina procedure document) . The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed within thirty days from issuance of this permit . Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes . All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the appropriate parameter code . Additionally, DEM Form AT-1 (original) is to be sent to the following address : Technical Services Branch North Carolina Division of Environmental Management PO Box 27687 Raleigh, North Carolina 27611-7687 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests , as well as all dose/response data. Total residual chlorine must be measured and reported if employed for disinfection of the waste stream. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be reopened and modified to include alternate monitoring requirements or limitations . Note : Failure to achieve test conditions as specified in the cited document , such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting . Failure to submit suitable test results will constitute a failure of permit conditions . J. The permittee shall conduct a test for priority pollutants annually at the effluent from the treatment plant. The discharge shall be evaluated for all volatile fractions , acid fractions , base/neutral fractions, and pesticide fractions listed in Table II of Appendix D. of 40 CFR Part 122 and all metals , cyanide, and phenols listed in Table III of Appendix D . of 40 CFR Part 122. The permittee shall " ' . � Part III Continued Permit No. NC0040797 test the effluent for any pollutants listed in Tables IV and V of Appendix D. of 40 CFR Part 122, if a specific pollutant is believed to be present in the discharge. In addition to the above testing requirements , other significant levels of synthetic organic chemicals must be identified. For the purpose of implementing this requirement, the largest 10 percent of the GC/MS peaks other than the priority pollutants shall be identified. All tests shall be performed in accordance with the EPA Reference Methods listed in 40 CFR Part 136 . r C . e Permit No. NC0040797 ...4 4 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT ` TO DISCHARGE WASTEWATER UNDER THE fp' 101/71r, / � llf� NATIONAL POLLUTANT DISCHARGE ELIMINTAN DlFprrilVLUNITY Al� EM � �VEI.OPM. '� 3 1 1995 In compliance with the provision of North Carolina General Statute43-215.1, other lawful standards and regulations promulgated and adopted by the N ,iggpoliiiiignvironmental Management Commission, and the Federal Water Pollution ComtennF{fit "" atd itt City of Hickory is hereby authorized to discharge wastewater from a facility located at Henry Fork Wastewater Treatment Plant Route 1 Hickory Catawba County • to receiving waters designated as the Henry Fork River in the Catawba River Basin •in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. • This permit shall become effective March 1, 1993 This n'rmit and the authorization to discharge shall expire at midnight on July 31, 1995 Signed this day February 15, 1993 il \__j/Lit 6C-1- , . Preston Howard, J ., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission ,,,,\ „..8.,„,,,.. ,,;),„ ,,„,,:,., fe, c4c.,„„:„ CZ-• j l99 1 F4",s, 6 • Permit No. NC0040797 SUPPLEMENT TO PERMIT COVER SHEET City of Hickory is hereby authorizeditn:,,. I. Continue to operate a 6.O.MGD wastewater treatment facility consisting of a mechanical bar • screen, continuoustflow measurement, an influent pump station, odor control, a grit chamber, flow equalization basin,"two4primary clarifiers,rotating biological contactors,two secondary clarifiers, gaseous disinfection with contact chamber, cascade aeration,defoamer addition, a Purfax unit for chemicaloxidation of sludge, 32 drying beds, three sludge holding basins (one is aerated)-and a standby,,powerigenerator located at Henry Fork Wastewater Treatment Plant, Route 1, Hickory, Catawba County (See Part III of this Permit), and 2. 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' 11`.l,�,l =: - - —�oa .9•• ----r.r��-, i:i .''; .lam s ' — r/ s• % \ \'• A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER (April 1 - October 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfalI(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: . Effluent Characteristic. Discharge Limitatlont Monitoring Regy remente JIle_asurement Sample *Sample Monthly Avg Weekly Avg. Daily Max Frequency rvpe Location Flow 6.0 NCO Continuous Recording 1 or E BOD, 5 day, 20°C" 23.0 mg/I 34.5 mg/I Daily • Composite E, Total Suspended Residue" 30.0 mg/I 45.0 mg/I - Daily Composite E, I . NH3 as N 9.0 mg/I Daily Composite E Dissolved Oxygen Daily Grab E, U, D Fecal Coliform (geometric mean) 200.0 1100 ml 400.0 /100 ml Daily Grab E, U, D Total Residual Chlorine Daily Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E Total Phosphorus Monthly Composite E Chronic Toxicity.*** Quarterly Composite E * Sample locations:E -Effluent,I- Influent,U - Upstream 100 feet from the outfaIl, D- Downstream at two locations (D 1-Downstream at State Road 1143,D2-Downstream at Highway 10 crossing the South Fork Catawba River) Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June,July, August, and September and once per week during the remaining months of the year. ** The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85% removal). *** The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/I. **** Chronic Toxicity (Cerriodaphnia)P/F at 26%; February,May, August, November, See Part III, Condition F. ***** See Part III, Condition G. + Part IN, Condition I. 'T pH sh otbe less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. 4•f?t „ . sere 16 t •S ischarge of floating solids or visible foam in other than trace amounts. ,a k.. ,: r:� "1 ; ' 47 104 i A. ().Er-LUENT LIMITATIONS AND MONITORING REQUIREMENTS SUMMER(April 1 -October 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until expiration,the Permittee is authorized to discharge from • outfall(s)serial number 001. (Continued) Effluent Charagteristic• Discharge Limitation, Monitoring Requiremetj$ Units (specify Measurement Sample *Samoa • M nthly Avg Weekly Ave. Daily Max Frequency Tvoe Location Pollutant Analysis Annually - E _ Conductivity •Grab U, D Cadmium 7.8 µ g/I Weekly Composite . E Chromium 195.0 µg/I Weekly Composite E Cyanide 20.0 µg/I Weekly Grab E Lead 98.0 µg/l Weekly Composite E Mercury 0.05 µg/I + Weekly Composite E Nickel 343.0 µg/I Weekly Composite E lis (2-ethylhexyl) phthalate 112.0 µg/I Weekly Composite E • Endrin 7.8 ng/I + Weekly Composite E pper • 2/Month Composite E C loride 2/Month Composite E Fluoride 2/Month Composite E @, c 2/Month Composite E • • 0 ( 7 7, j!,• 2a COW1, • A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER(November 1 - March 31) Permit No. NC0040797 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic, Discharge Limitations Monitoring Requirements Measurement Sample 'Sammie Monthly Avg Weekly Avg. Daily Max Frequency Type Location Flow 6.0 MCA Continuous Recording I or E . BOD, 5 day, 20°C" 30.0 mg/I 45.0 mg/I Daily Composite E, I Total Suspended Residue" 30.0 mg/I 45.0 mg/I Daily Composite E, I - NH3 as N Daily Composite E Dissolved Oxygen "' • Daily Grab E, U, D Fecal Colitorm (geometric mean) 200.0 /100 ml 400.0 /100 ml Daily Grab E, U, D Total Residual Chlorine Daily Grab E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E Total Phosphorus Monthly Composite E Chronic Toxicity"" Quarterly Composite ' E * Sample locations:E-Effluent,I- Influent,U- Upstream 100 feet from the outfaIl, D -Downstream at two locations (DI-Downstream at State Road 1143,D2-Downstream at Highway 10 crossing the South Fork Catawba River) Upstream and downstream.samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August, and September and once per week during the remaining months of the year. **The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15 % of the respective influent value (85% removal). *** The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/I. • **** Chronic Toxicity (Cen-iodaphnia)P/F at 26%; February,May,August, November, See Part III, Condition F. ***** See Part III, Condition G. --See Part III, condition I. 1. Ahe pH s `,i,a t be less than 6.0 standard units.-,or greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. Where psi le 'scharge of floating solids or visible foam in other than trace amounts. ti. Y- A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS WINTER (November 1 - March 31) Permit No. NC0040797 During the period beginning on the effective date t:f the permit and lasting until expiration,the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) Effluent Characteristic. Discharge Limitationi Monitoring Requirements Units (specify Measurement Sample 'Sample Monthly Avg Weekly Avg. Daily Max Frequency Zy L9catiop Pollutant Analysis Annually E Conductivity Grab U, D Cadmium 7.8 µg/I Weekly Composite E Chromium 195.0 µg/I Weekly • , Composite E Cyanide 20.0 µg/I Weekly Grab E Mercury 0.05 p.g/I + Weekly Composite E Lead 98.0 µ g/I Weekly Composite E Nickel 343.0 µg/I Weekly Composite E. Bis (2-ethylhexyl) ,phythalate 112.0.µg/I Weekly Composite E Endrin 7.8 ng/I + Weekly Composite E Copper 2/Month Composite E ' Chloride • 2/Month Composite E Fluoride 2/Month Composite E Zinc 2/Month Composite E I. 1 CD t:1-474 • Y ill fr w ,,�e+kt;-, . i Part III Permit No. NC0040797 i F. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT(QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 26% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of February, May, August, November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a singie test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to tile receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such : .imum control organism survival and appropriate environmental controls, shall constitute ', n? ra-Aglt and will require immediate retesting(within 30 days of initial monitoring event). Fa suitable test results will constitute noncompliance with monitoring requirements. • o G. Pollutant Analysis Condition C B 1199 FAT Rq The perrnittee shall conduct a test for pollutants annually at the effluent from the treatmeniid The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent.must completed annually using EPA approved methods for the following analytic fractions: (a) purgeables (i.e., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables; (d) organochlorine pesticides and PCB's (e) herbicides; and (f) metals and other inorganics. The Annual Pollutant Analysis Monitoring (APAM)Requirement Reporting Form A and accompanying memo, to be provided to all discharges affected by this monitoring requirement, describes the - sampling and analysisrequirements and lists chemicals to be included in the pollutant analysis. This monitoring requirement is to be referred to as the "Annual Pollutant Analysis Monitoring Requirement" (APAM), • (2) Other significant levels of organic chemicals must be identified and approximately quantified. For the purpose of implementing this requirement, the largest 10 GC/MS peaks in the purgeable base/neutral extractable, and acid extractable fractions (or fewer than 10, if less than 10 unidentified peaks occur) for chemicals other than those specified on the APA Requirement Reporting Form A should be identified and approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as the "10 significant peaks rule"). H. Disposal AIternatives The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations, or Iaws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. • I. If the measure of these parameters are below detection limits, the quantity for the purposes of compliance evaluation is considered to be zero. The detection limit for Mercury shall be 0.2 µg/1 and for Endrin shall be 0.03 µg/I in accordance with the Division of Environmental Management Chemical Laboratory Section approved in procedures for the measurement of Mercury and Endrin. Measurement of Mercury and Endrin should be reported on the DMR to be < 0.2 µg/1 or < 0.03 µg/I respectively, when the sample analysis indicates presence of these parameters at less than the current detection Ievels. • PP, FfQ l Tee. et/Li 19s3 �,� . T CF 1res r #WTf. 4U) State of North Carolina Department of Environment, Health, and Natural Resources Mooresville Regional Office • James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT • February 19, 1993 William Jerry Twiggs Post Office Box 398 Hickory, North Carolina 28603 Subject: NPDES Permit No. NC0040797 Henry Fork WWTP Catawba County, NC Dear Mr. Twiggs: Our records indicate that NPDES Permit No. NC0040797 was issued on February 15, 1993 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance are pages 4-7. Pages 4-7 set forth the effluent limitations and monitoring requirements for your discharge(s) . Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation) , you must initiate the required monitoring. The monitoring results must be entered on the reporting forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the forms, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1) , plus instructions for completing the form. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. • PA.Box 950,919 North Main Street Mooresville, N.C.261154950•Telephone 704-653-I699•FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer r • William Jerry Twiggs February 19, 1993 Page Two The remaining Parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s) . The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply wilth the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per violation plus criminal penalties may be assessed for such violations. If you find at any time that you are unable to comply withithe terms and conditions of the Permit, you should contact this Office immediately. A Consent Order may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded. As mentioned previo sly, the purpose of this letter is to advise you of the importan�ceof your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, 411, 4Akidee-a-0,9-x--)49 D. Rex Gleason, P. E. Water Quality Regional Supervisor Enclosure DRG/pl NPDES WASTE LOAD ALLOCATION 'mod PERMIT NO.: NC0040797 Modeler Date/ Rec. # _ .TMA/ 4/i5/q 3 7410S PERMITIEE NAME: City of Hickory j 2 FACILITY NAME: Henry Fork Wastewater Treatment Plant Drainage Area(mi ) �02 Avg. Streamflow (cfs): /6 7 Facility Status: Existing 7Q10 (cfs) .27 Winter 7Q10 (cfs) 37 30Q2 (cfs) 60 __ Permit Status: Modification Toxicity Limits: IWC 3/ % Acut Chronic Major Ai Minor Instream Monitoring: Pipe No.: 001 � . Ai � t, Cyr �� Parameters � , Design Capacity: 9.0 MGD G �0 too Upstream Location /� Domestic (% of Flow): 66 % �• v` ° _ � Downstream Y Location �ff / / g3 Industrial (% of Flow): 33 % G4 _9A y 2)641 i0 .CFG �d� �- u� , v Effluent Comments: J r ;.ikvx �`etN. Characteristics Summer Winter PIRF requested. Joe will have it. Q�����'!�u`�� '��� BOBS m 30 C 00 NH3-N (mg/1) .2S G-2 C6J9) RECEIVING STREAM:the Henry Fork River D.O. (mg/1) 5 5 Class: C TSS (mg/1) 30 30 Sub-Basin: 03-08-35 F. Col. (/100 ml) Zen) Zw Reference USGS Quad: E13NE (please attach) County: Catawba pH (SU) _y r g Regional Offce, Mooresville Regional Office 46,1 2''' .2i Z/ Previous Exp. Date: 7/31/95 Treatment Plant Class: class IV c.4.4,,44� cu /) 6.0 (wq) Classification changes within three miles: - ( �'dM ti/9 /417 (wQ)M cht cj / As 27 C ) no change within three miles. k Cuja) 73 Cw9) ,6c Cu- ). /s Cwgl W.,D(c)-(4) 0.0ticav Requested by: . Randy Kepler Date: 4/14/93 / w¢k. �,f, d`7l„,r,)„jth- Q � f le r £, O Prepared by: _Y4, -�� _ Date: 4/5 /i j7 Com nts: Reviewed 4 Li oh. Apr..._. Date: , 6f 8D (q3 FACT SHEET FOR WAS'1'ELOAD ALLOCATION kequest# 7405 Facility Name: City of Hickory-Henry Fork WWTP NPDES No.: NC0040797 Type of Waste: 66%Domestic/33% Industrial Facility Status: Existing Permit Status: Modification Receiving Stream: Henry Fork River Stream CIassification: C Subbasin: 030835 County: Catawba ,Stream Characteristic: Regional Office: Mooresville USGS # 0214302060 Requestor: Kepler Date: 1990 rr, Date of Request: 4/15/93 Drainage Area (mi2): 102 cam 'M. Topo Quad: E13NE Summer 7Q10 (cfs): 27 ;ff. Winter 7Q10 (cfs): 39 + = Average Flow (cfs): 167 �' 'r 30Q2 (cfs): 60 IWC (%): 34 � `'' Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) Facility requesting expansion of existing NPDES permit from 6.0 MGD to 9.0 MGD. Technical Support recommends approval of expansion and assignment of attached limits. Special Schedule Requirements and additional comments from Reviewers: • Recommended by: �. /�, 4-eige Date: 5/24/93 Reviewed by Instream Assessment: Date: Regional Supervisor: • t - Yl Date: Coll Permits &Engineerin Date: 6,72-7n 3 RETURN TO TECHNICAL SERVICES BY: 2 CONVENTIONAL PARAMETERS Existing Limits: �~ Monthly Average Summer Winter Wasteflow (MGD): 6.0 6.0 BOD5 (mg/1): 23 30 NH3N (mg/1): 9 nr DO(mg/1): 5 5 TSS (mg/I): 30 30 Fecal Col. (/100 ml): 200 200 pH (SU): 6-9 6-9 Residual Chlorine (µg/1): monitor monitor TP (mg/1): monitor monitor TN (mg/1): monitor monitor Recommended Limits; Monthly Average Summer Winter WQ or EL Wasteflow (MGD): 9.0 9.0 BOD5 (mg/1): 19 30 WQ NH3N (mg/I): 2.5 6.2 WQ DO (mg/1): 5 5 WQ TSS (mg/1): 30 30 Fecal Col. (/100 ml): 200 200 pH (SU): 6-9 6-9 Residual Chlorine (1g/1): 28 28 TP (mg/1): monitor monitor TN(mg/I): monitor monitor Limits Changes Due To: Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow BOD5,NH3 Other(onsite toxicity study, interaction, etc.) Instream data New regulations/standards/procedures New facility information (explanation of any modifications to past modeling analysis including new flows, rates, field data, interacting discharges) (See page 4 for miscellaneous and special conditions,if applicable) 3 TOXICS/METALS ,,Type of Toxicity Test: Chronic Toxicity Pass/Fail Qrtrly Existing Limit: 26% Recommended Limit: 34% Monitoring Schedule: FEB MAY AUG NOV Existing Limits Daily Max. Endrin (ng/): 7.8 Cadmium(ug/1): 7.8 Chromium (ug/1): 195 Copper(ug/l): monitor Nickel (ug/l): 343 Lead (ug/1): 98 Zinc (ug/1): monitor Cyanide(ug/I): 20 Chloride (mg/1): monitor Bis(2-ethylhexyl)phthalate (ug/I) 112 Mercury (ug/1): 0.05 Fluoride (mg/1): monitor Recommended Limits Daily Max. WQ or EL Cadmium(ug/I): 6.0 WQ Chromium (ug/1): 147 WQ Copper(ug/1): monitor Nickel (ug/I): 258 WQ Lead (ug/1): 73 WQ Zinc (ug/1): monitor Cyanide (ug/1): 15 WQ Mercury (ug/1): 0.04 WQ Chloride (mg/1): Qrtrly monitoring Limits Changes Due To: Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow Cd, Cr, Ni, Pb,CN,Hg New pretreatment information Failing toxicity test Other(onsite toxicity study,interaction, etc.) _X_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. 4 INSTREAM MONITORING REQUIREMENTS Upstream Location: 100 ft. above outfall Downstream Location: 1) State Road 1143 2) Highway 10 @ South Fork Catawba River Parameters: Temperature,DO,Fecal Coliform,Conductivity, Color Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION &SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes. No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) . (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name Hickory-Henry Fork WWTP Permit# NC0040797_Pipe#001 • CHRONIC TOXICITY PASS/FAIT, PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure -Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is_34 % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of_ FEB MAY AUG NOV_. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form(MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally,DEM Form AT-1 (original)is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 27 cfs Permitted Flow 9.0 _ MGD R ommended by: IWC 34 % Basin & Sub-basin 030835 �-m, 1 Receiving Stream Henry Fork River County Catawba ate 5/ /93 QCL P/F Version 9191 r z,., 11111/11111 . . ,-e-e-e To: Permits and Engineering Unit Water Quality Section Date : May 11 , 1992 NPDES STAFF REPORT AND RECOMMENDATIONS County : Catawba NPDES Permit No . : NC0040797 - MRO No . : 92-62 PART I - GENERAL INFORMATION 1 . Facility and Address : Henry Fork WWTP c/o City of Hickory P. O. Box 398 Hickory, N.C. 28603 2 . Date of Investigation: May 5 , 1992 3. Report Prepared By : Michael L. Parker , Environ. Engr . II 4 . Person Contacted and Telephone Number : Watkins Bradberry , Operator , ( 704)294-0861 5 . Directions to Site: From the junction of SR 1143 ( Sandy Ford Rd . ) and SR 1144 (River Rd . ) , travel northwest on SR 1144 1 . 1 miles and turn right onto a paved access road . The Henry Fork WWTP is located at the end of this road. 6 . Discharge Point ( s ) . List for all discharge Points : - Latitude: 35° 39 ' 49" Longitude: 81° 19 ' 30" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map . USGS Quad No . : E 13 NE 7 . Size ( land available for expansion and upgrading) : There is ample area available for the expansion/upgrading of the existing WWT facilities . 8. Topography ( relationship to flood plain included) : Hilly , 5-15% slopes . Part of the WWTP site is located within the 100 year flood plain, however , all treatment units have been constructed above this elevation. 9 . Location of Nearest Dwelling : The nearest dwelling is approximately 1000 feet from the WWTP site. Page Two 10 . Receiving Stream or Affected Surface Waters : Henry Fork River a. Classification: C b. River Basin and Subbasin No . : Catawba 03-08-35 c. Describe receiving stream features and pertinent downstream uses : The receiving stream is approximately 30 feet wide and 1-3 feet deep at the point of discharge . The drainage basin is generally rural with agriculture being the primary use . Residential development appears to be expanding in the vicinity of the WWTP. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1 . Type of Wastewater : 40% Domestic 60% Industrial Based on current flows a. Volume of Wastewater : 6 . 0 MGD (Design Capacity) b. Types and quantities of industrial wastewater : The City has seventeen ( 17 ) industrial dischargers permitted through their pretreatment program. These industries contribute approx . 2 . 0 MGD of industrial wastewater to this facility . c . Prevalent toxic constituents in wastewater : Copper and chlorine are two ( 2) constituents which may be found in the waste stream in toxic levels . Additional constituents may be found based on Technical Support ' s review of pretreatment data. d . Pretreatment Program (POTWs only) : Approved 2 . Production Rates ( industrial discharges only) in Pounds : N/A 3. Description of Industrial Process ( for industries only) and Applicable CFR Part and Subpart : N/A 4. Type of Treatment (specify whether proposed or existing ) : The existing WWT facilities consist of a mechanical bar screen, continous flow measurement , an influent pump station , odor control , a grit chamber , flow equalization basin , two ( 2) primary clarifiers , rotating biological contactors , two (2) secondary clarifiers , gaseous disinfection with contact chamber , cascade aeration, defoamer addition, a Purfax unit for chemical oxidation of sludge , 32 sludge drying beds , three ( 3) sludge holding basins (one is aerated) and a stand-by power generator . 5 . Sludge Handling and Disposal Scheme : Sludge is removed for disposal from the holding basins and then land applied by a sludge disposal contractor (AMSCO) on sites covered under Permit No. WQ0001669 . 6 . Treatment Plant Classification: Less than 5 points ; no rating ( include rating sheet) . Class IV Page Three 7 . SIC Code(s ) : 4952 Wastewater Code(s ) : Primary: 55 Secondary : 01 S . MTU Code( s ) : 43003 PART III - OTHER PERTINENT INFORMATION 1 . Is this facility being constructed with Construction Grants Funds (municipals only)? No 2 . Special monitoring requests : This facility receives a considerable amount of textile wastewater consisting primarily of dyes , which in turn creates color in this facility ' s effluent . We recommend that color monitoring be incorporated into this Permit upon renewal . 3. Additional effluent limits requests : None at this time. 4 . Air Quality and/or Groundwater concerns or hazardous materials utilized at this facility that may impact water quality, air quality or groundwater? No AQ or GW concerns nor are hazardous materials utilized at this facility PART IV - EVALUATION AND RECOMMENDATIONS The City of Hickory requests renewal of the subject Permit . The facility was' in good operational condition at the time of the site inspection. The City is planning to expand this facility to a capacity of 9 . 0 MCD. During expansion, the City also has plans to convert the existing WWT facilities to an activated sludge process . This expansion is expected to begin within the next 2-3 years , provided all necessary Permits and approvals are obtained . It is recommended that the renewed Permit contain effluent limitations for both 6 . 0 and 9.0 MGD. Conversion to an activated sludge facility should enable this facility to provide a more consistent level of treatment and buffer "batch" loadings from their industrial customers . Si ature oTReport Preparer Date s////, Water Qualit Regional Supervisor Date • • • RATING SCALE FOR CLASSIFICATION OF FACILITIES Name of Plant: 4 eY fix„‹ e T/ Owner or Contact Person: £4A , i )s RAC dFRi Mailing Address: p d, dok 39g 7' t‘icKo/Z / 21,C- Ze6O 3 County: Cc- AG big Telephone: Z94'— 0c:516 • NPDES Permit No. NCOO Nondisc. Per. No. IssueDate: S7(IO I Expiration Date: 710,3 03 L - Existing Facility s/�es New Facility Rated By:/4chid PARer-ie Date: fZ0S-443 Reviewed (Train. & Cert.) Reg. Office Reviewed (Train. & Cert.) Central Office . ORC Grade ITEM POINTS ITEM POIf. • (1) Industrial Pretreatment Units and/or (4) PRIMARY TREATMENT UNITS Industrial Pretreatment Program D (a) Septic Tank (see definition no.43) e"d(seelinition No. 33) 4 (b) Imhoff Tank (2) DESIGN FLOW OF PLANT IN GPO (c) Primary Clarifiers t (not applicable to non-contaminated cooling (d) Settling Ponds of Settling Tanks for Inorganic waters, sludge handling facilities for water Non-toxic Materials (sludge handling facilities purification plants. locally closed cycle for water purification plants, sand, gravel, systems (del. No. 11), and facilities stone.'and other mining operations except consisting only of Item (4) (d) or Items (4) (d) recreational activities such as gem or gold and (11) (d)) mining) 0 » 20,00D 1 (5)SECONDARY TREATMENT UNITS 20.001 — 50.000 2 (a) Carbonaceous Stage 50,001 — 100,000 3 (i)Aeration - High Purity Oxygen System 21 100,001 -- 250,000 4 Diffused Air System 1 k 250,001 •• 500,0D0 5 Mechanical Air System (fixed, 500,001 --1,000,00D 8 floating or rotor) y 1 1,000.001 --2.000,000 10 Separate Sludge Reaeration 2,000,001 (and up) - rale 1 point additional for each (ii) Trickling Filler 200,000 gpd capacity up to a High Rate 7 maximum of 30 Standard Rate Packed Tower Design Flow (gpd) : b p� dp� (Ili) Biological Aerated Filler or Aerated / , Biological Filter 1 C (iv) Aerated Lagoons 1 f (v) Rotating Biological Contactors t ,(3) PRELIMINARY UNITS (see definition no. 32) - (vi) Sand Fillers- (a) Bar Screens intermittent biological 2 1 Of. recirculating biological 3 (b) Mechanical Screens, Static Screens or NU) Stabilization Lagoons 5 Comminuting Devices (viii)Clarifier 5 (c) Gt Removal 1 (ix) Single stage system for combined or carbonaceous removal of 80D and (d) Mechanical or Aerated Grit Removal Q nitrogenous removal by nitrification (e) Flow Measuring Device 1 (see def. No. 12) (Points for this item or have to be In addition to items (5) (a) (f) Instrumented Flow Measurement (i) through (5) (a) (viii) 8 (g)Preaeralion (x) Nutrient additions to enhance BOD removal. 5 (h) Influent Flow Equalization Q (xi) Biological Culture (-Super Bugs') addition (i) Grasse or Oif 5eparalors- Gravity to enhance organic compound removal 5 Mechanical 3 - Dissolved Air Flotation. 8 61 Prschlorination 5 `b) 161 unovs CA-Earya (i) Aeration - High Purity Oxygen System 20 (i)' Sludge Holding Tank - Aerated' Diffused Air System 10 i hog aerated 2 Mechanical Air System (fixed, (j) Sludge Incineralor - {nal including activated floating, or rotor) 8 carbon regeneration) 1 0 Separate Sludge Reperation 3 (k) Vacuum Filler, Centrifuge or Filter Press or other (ii) Trickling Filler - similar dewalering devices 10 High Rale 7 Standard Rate 5 (8) SLUDGE DISPOSAL (includ'ing incinerated ash) Packed Tower 5 (a)Lagoons (iii) Biological Aerated Filter or Aerated (b) Land Application (surface and subsurface) 2 Biooigical Filter 10 (see definition 22a) (iv) Rotating Biological Contactors 10 -where the facility holds the land app, permit . . . 10 (v) Sand Filler. -by contracting to a land application operator who intermillent biological 2 holds the land application permit 2 recirculating biological 3 -land application of sludge by a contractor who does (vi) Clarifier V not hold the permil for the wastewaler treatment facility where the sludge is generated 0 (o) TERTIARY OR ADVANCED TREATMENT UNIT (c) Landfifled(burial) (a) Aclivated Carbons Beds - (9) DISINFECTION without carbon regeneration 5 (a) Chlorination with carbon regeneration 15 (b) Dechlorination 5 (b) Powdered or Granular Activated Carbon Feed - (c) Ozone 5 wilhout carbon regeneration 5 (d) Radiation 5 with carbon regeneration 15 (10) CHEMICAL ADDITION SYSTEM (S) (See definition No. 9) (c) Air Stripping 5 (not applicable to chemical additions rated as item (d) Denitrification Process (separate process) 10 (3) (j), (5) (a) (xi), (6) (a), (6) (b), (7) (b), (7) (e), (e) Electrodialysis 5 (9) (a), 9) (b), or (9) (c) 5 points each: List: (I) Foam Separation 5 ale lfla (g) Ion Exchange 5 5 (h) Land Application of Treated Effluent . 5 (see definition no. 22b) (not applicable for 5 sand, gravel, stone and other similar mining (11) MISCELLANEOUS UNITS • operations) (a) Holding Ponds, Holding Tanks or Settling Ponds .j1) on agriculturally managed sties (See def. for Organic or Toxic Materials including wastes No.4) 10 from mining operations containing nitrogen and/or (ii) by high rate Infiltration on non-agriculturally phosphorous compounds in amounls significantly managed sites (includes rotary distributors greater than is common for domestic wastewater 4 and similar fixed nozzle systems) 4 (b) Effluent Flow Equalization (not applicable to storage (iii) by subsurface disposal (includes low pressure basins which are inherent in land application systems). 2 pipe systems and gravity systems except al (c) Stage Discharge (not applicable to storage basins plants consisting of septic tank and nitrilica- inherent in land application systems 5 lion lines only) - 4 (I) Microscreens 5 (e) Stand-By Power Supply.....-...........-.......—_-............._............... (j) Phosphorus Removal by Biological Processes (I) Thermal Pollution Control Device (See def.No.26) 20 (k) Polishing Ponds • without aeration 2 with aeration 5 (I) Post Aeration • cascade 0 diffused or mechanical . . . 5 TOTAL POINTS 32_ (m) Reverse.Osmosis - 5 (n) Sand or Mixed-Media Fillers-low rate 2 high rate 5 CLASSIFICATION (o) Treatment processes for removal of metal or cyanide 15 Class I w 5 - 25 Points (p) Treatment processes for removal of toxic Class II........... .._.._............... 26- 50 Points materials other than metal or cyanide 15 Class IIf.__....._...._._...___..•_...__._._„ 51- 65 Points ;;7) SLUDGE TREATMENTClass IV.—............................——_. 66- Up Points • Facilities having a rating of one through four points, inclusive, (a) Sludge Digestion Tank • Heated 10 do not require a certified operalor. Classification of all other Aerobic..... 5 facililies requires a comparable grade operator in responsible Unhealed charge. (b) Sludge Stabilization (chemical or thermal) (c) Sludge Drying Beds - Gravity Facililies having an activated sludge process will be assigned Vacuum Assisted 5 a minimum classification of Class II. (d) Sludge Efutriation 5 (e) Sludge Conditioner (chemical or thermal) 5 Facilities having treatment processes for the removal of metal (f) Sludge Thickener(gravity) 5 or cyanide will be assigned a minimum classification of Class II. (g) Dissolved Air Flotation Unit (not applicable to a unit rates as (3) (i) 8 Facilities having treatment processes for the biological removal (h) Sludge Gas Utilization (including gas storage) . . . . 2 of phosphorus will be assigned a minimum classification of Class' , III. \N._ \ . ` V ; , / I iv.__ _ 0 :4' . ;53 ....j� .g O ( tort\ 9„../ --em s[1i` J1 ....„._) 1\.4 1 ,,,,k.„, -,--:, ,, ,,,76?---/ (_05,x----,-1- \\,\- , . °72/41 A I . '' . e.bilr•direfliseibp:iipii,r/41.711 \ ..____ . 11%:‘,.:;7: ,------11, . 4/41dik . Iliklif,141:: 41 lik../1)) . All°,/4111)111141:11\ft IS % / 1� =\ /, ,,.. .041 / ./© it oil,. , 1/44ii ,:z: / 0,.....)L.......... , q ' ' rrif.: — \< )\ #, - , _ ty ,1*___ Cia--41 -114".,_ \ \,_J.' i de ____/' ?:;'—{-__ offlid‘isizliiht4,044r,: e. 7,4 ://:- v./ \i-------- .-.•.7, • , -_____, 0 z, ..- • N IlliNr. . ( 5 .4A CI- g6 CID N likitti. 1.))id,,'.'.I.I.1 Iy. -.---. 0•• 1\, )• 0 ,f 11'\' ,".,j1!I o III".i"tr l,, =o%,. .A.. ‘---P----.IN----. N „I: -N • r .ti. / \ • . ) t \\4iv/7$k.4,i.'z,sli‘i 0k .1 .1/4.-\-..'----4-4-s----0- ../..,' -....-.-i . -:-,1;(:.7Q_.•.k-0...-C-.i-.'...1,1. .'. ,C'2it,1/4 ) - �� O arts Rv° 0 1 .- n• G — rrj 4 4 ,E ç ��� p ` ► ` , a• O ,. +N/ -.. ? ••= r liliv ‘toolowei/wdk \ / ng' ' .\ "' -----• .-;.!". 'A i . .‘ . -' ' . ..VN•S 11 A :•/ .. .\ % \. ,, ,* \\'`4.----;:::'' . t--j_../-- 0 \., ,.,,, '___)- /./111.70j \46 \• g " ' _ --_,!' .1-7( 111 j NM ii * n ` II il 0 / .4' GebT '''% A " c)/ ( ) ) (L-_ A 11 r . ". c____ , Al / i6,6\ca__7 ,.. i. 24. ,,,-_-) ,,, --7C ,...__1_,---\ )j 7., , .4 ci \ \ J� �! //vim - \. r \\• d Irti ° t , . //// ' nr. C. DEPT, OF ' k‘i I I Y 11-\ b OcAusiuisi,y :0 ‘ ,L. VT ''\ 'ill 4 iil ry ,i, Ap:), 0 6 1992 State of North Carolina DIVISION OF rIROlof ,,, :clung Department of Environment, Health and Natu flifia Division of Environmental Management 512 North Salisbury Street.Raleigh,North Carolina 27604 James G. Martin,Governor George T. Everett,Ph.D. William W. Cobey, Jr., Secretary Director April 1, 1992 Mr. WILLIAM J. TWIGGS CITY OF HICKORY P. O. BOX 398 HICKORY, NORTH CAROLINA 28603 Subject: Application No. NC0040797 CITY OF HICKORY Hickory WWTP Catawba County Dear Mr. TWIGGS: The Division's Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials received on March 30, 1992. This application has been assigned the number shown above. Please refer to this number when making inquiries on this project. Your project has been assigned to Randy Kepler for a detailed engineering review. A technical acknowledgement will be forthcoming. If this acknowledgement is not received within thirty (30) days, please contact the engineer listed above. Be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor for this project prior to final action by the Division. If you have any questions, please contact Randy Kepler at (919) 733-5083. Sincerely, ez ADonald L. Safrit, P.E., Supervisor Permits and Engineering Unit cc: Mooresville Regional Office Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 An Equal Opportunity Affirmative Action Employer fP . tag,<�°li CAI ,I0:A oiP'f. OF AATUAAL RESOURCES MD COMMUNITY D LOr ''t ' , 7 ENVIRONMENTAL MANAGEMENT CI?MMISSIfN P©RA{illfeer use ' NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APvLICAToON FOR PERMIT TO DISCHARGE WASTEWATER STANDARD FORM A —MUNICIPAL {" 0CN6/©2- SECTION I APPLICANT AND FACILITY DESCRIPTION Untet$0thSrwlrt*D.clftea on this tor'aft items ere to Its COmD4te0, If•h Rem II Rat sPlK.sb11I 1htlltale ADDITIONAL tNSTaluCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRu,CTION COOKLE:T AS INo,CATco. REFER TO BOOKLET BEFORE FILLANC. OPT THESE ITEM$, P/e w Prin t or Type 1, Until Name of AOpllcant 101 City Q Hickory 1BM in sttutttonsp -- - ` 3, Malting Address of ACCIrunt (Me InitruCt,Crhsl 76 North tenter Street, Pa Box 39 NumDet i Street ... , 10Ya Hickory Cltr 10246 NC sUft € t Zip Coot 28603 1024 3 Apstotiht•,Authonrea Agent (see tnsf,uCtf ns) Name ono 7Oat 103. William Jerry Twiags Public Utilities Director 76 North Center Street, PO Box .398 Nu+,oer a street 1030 dire p ISM Hickory State lea. NC 28603 Zed Coif 1030 t .r Tetteahont 1114l 704 323-7427 s`f Ares NumOtr 4. Previous ADotectt,©n Cod• of a prtrtout •Oo+,ctt,an for&pet. Itt ma uncle, the Nsttonat Poltutan' 8 - (�,Q.b y„ ttcharge EltmtnatrOn Sratm has 87 04 02 "T r been rnaat,girt the Cate 0I a „:'°�" m,.4. apoticat,pn. I 104 Y R MO DAY .,,... ! ""'" l artily that I are+famlller with the Information Contesn.O In that*0pIIC41l0n WW1 that 10 Mt(.Kt Of my knOM1t115t ar111 M1Nf sYCh 1n1.NOy1 Is true,COmpleft,and accurate" 1,)In. Jerry l gig s _ Cott Public Utilities Director PrIntiC Name Of Parton Srtntrss Tita. - .. ssls vat MO DAv ftnatu,`,t of App(tcalt Authorii.D Avant Pats AMttcitlpn I I t g No:t,-i Carolina general, Statute 143-215.6(b) (2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, cr other document files or required to be maintained under Article 21 or regulations of the Environmental ,Management Commission implementing that Article, or who falsifies, tatmpsrs ir,itth. or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Mane9ement Commission implementing that Arti:,le, shall be guilty or a misdemeanor punishable by a fine not to exceed $1S,OD , or by imprisonment not to exceed six months, or by both. (16 U.S.C. Section 1001 provides a punishment by a fine or not more than $10,000 or imprisonment not more than 5 years, or bath_ fr.r m aims 1 a- .kFFa.eas • •71a Memel WIpIO4•suo0/as uWokl falklipOa • -alp Isuasali kO saaaldAO'1 011la110 'Mono 1060714011■O 1ua11IWsa1u!*WM • 'U1 l0I OQ 'Amine sumo'uo1111W ul 011n o*1E11i AI aanwl/i 'team sego .s,a sus 10 Inn as 1101 k0 pM&Suaaip 1/1WM110 wangle aW PUOu0111311dd,s141 uI CuunDO1. aa/wuaIIO l0 la0Wn0 aui A/I3a4S (ulop3+tsul ea) IWAISA Wil11itte, Millie imes l lltail4 Atllpll 'A 'AUIla's•lIAIS3al a111 O1UI 1N311 Allay S'21S S moat 1A( (p ) pew - IS A1Rlam al scald A1110 MSuarl 'p p31,2 SVC) (Z) p8tu 0E'0 - (i) •A110aea BMA Woll 1i*llaSID Guile lllawSlSJl 101 sigl uodaal AlSilsullln A p(s imam ik ualu*;1u114 1OSWlleul gSaM) A1111wSI Ill 10 Mato eV)aal0 ON& ulgallevRO sin}pay ll WM Ai11!a1/ 'a I'N1� 8S98Z ET98Z 8003 0+2 OM On Peel Peet Ao3 uogmem laAOUO0 ate` Iaa,IS 7 JaOwnN anuaAV uTuil 'X TTi7 OiiS xOg Od - I,., aWSN uOgMapj JO cq.ij (Z) tanouo3 JO ��TO,T) alalyas!a w!alSa+al YonrriutIila aIOlau04aar 'o •L well al A11aa+1P 01 bu I) 'L wail Illl+nultu0a pule walk ioYo IO link Sul a1SIdwa3 '!A II 'UOI1111111610 al41lUO411 41 10111Ou■noun waliA1 tied -iulk1 s{sem--I1dlalunW f plul sl ON 0 I A[ eat S6ltu2slo kno4 to tied_kl al*?Ipul 1 (suolianclsuI anal AllllaIA Itd!a!unlrr JSu5Ourl al 111ai8Na •I i?UTTO.1E0 gJ.IOM� See1 alaiS _ EgML; all AALMO, - -- liz031OzH- ate' A113 cl iSS135 ?+SOWfN O�£09 xOg T •�� mist :ua11170'1 Mil JaOuknN Iokkoo3,4kOluaaul t/S )SA I pus • aid❑ (Mg Alllpiri IUSPad/l!Maa14 low* ate❑ Alid❑ Slid a Ill •(si1M+d Pun apIOAd woo 10 Stlalid'allandl dlussauin0 • aWaN 3U Td gUaM4Val�, aa'lEMaTSV.11 �zO,, AatlaH P vnsao (a)kn220 Anuaa$N (1)S6liva1lp t/SYa►A1u1m1 womb +W10 k0 11114 nut.0 u@ltt3OI 1I •itAu0 puS'dluusuISO'aWSu eel sale (5110l13n$lsul ass)A1111as€' ',S'•• • 3HR A3N»3V VOA 1 , r � FOR AOINCV Wig I � II Number of Total volume Discharged, Discharge Polntt Million Dationsfaar Day To: Surface water 1f17a1 1 6 MGD - • d Surface Impoundment with ho Effluent 107b1 1 Underground Percolation fuel 1�N wan(injection) ISM • Other 1fa,a1 ONO Total rtem>' 10711 t1y1! If'other'Is specified.describe 10711 If any of the discharges from this -facility are Intermittent,such as from • overflow or bypass points, or are seasonal or periodic from iagoons, holding ponds.etc„complete Item B. a. Intermittent Discharges a Pac1IIty'bypass*Onto N/A indicate the number of bypass tO1a points for the fetidly that are discharge points.(tee Instructions) • b. Facility Overflow Points N/A Indicate the number of overflow 1NY points to a surface water for the facility(see instructions). Il C. Saasonar or Periodic Olecharte I N/A Points Indicate the number of '1101e points where seasonal discharge' Ile occur from holding ponds, lagoons.etc. I I. Cotbetion System Type indiCele the type and length ern Isle miles)of the collection system used by this facility. (see instructions) • Separate Storm 0 SST Separate Sanitary ®SAN Combined Sanitary and Storm ❑CSS Seth Separate Sanitary and Combined Sewer Systems 0 BSC 100th Separate Storm any Combined Sewer Systems 1MSl ❑SSC Length 125 mllet 10. Municipalities or Areas Sonia (ace Instructions) ' intuit Romanian Name _ Served 110a City of Hickory t, 14,151 f1,„ Town of Brookford f1r 451 1111 Town of Longview Ham' 3,229 • tta tsw. 1 Na r tJ Total Population Served Ar 1-3 ' l _ I • • • • { aiRWnN 4O ISO 1Yi01U1 Wll KO UOlIWJ01411•uofllppv '1'1 (tuermli sul•.$) •uoll•ellddi spa io 142•1s•41 of S UI+M•JP Pu•sOIW Pulnn•i rig"Ovary I ul*u0 Put Baum •t - r • 't $s i• • . URHH OC/6/Z6 0£/6/L8 L6L017000N saaam . . ° •3daa ON •1 Off'.''"'- hl tD r c.i .ii1L V0/011s/llA YWOMVIIA :YC/OV1h1A VeliedVialA .su.2l•1 n ion R,u•�y R�u•by ewers' PO MO Won PIMA J. RN 01 iIWJ•d l0 saRl Jo3 uo,I•ildx1 .1� ORO •1•Q (suall suleu1•sl•)•A11I1701 owl uO4 seeJni3sIP of pomp/suails3IIdd•pu•.s.su.3ll'111WJSd ueJSP AO OdYIPusa Ile'slowed I 'i• r_. 'AI YOIl]•q+JI P•lill p 11M1W w•1sAs 1,di,IunW•ut of 6u16+Tg2s(P (AI uo117.05 Lill p•uu•P s•)s•UlsnPul iol,w IIV :•lop •casinos I.1J1snPu1 ft u.OJ$*01i pew • ifir CAA R1l•P•d•J•A•pisteumse• I*101 z Mold I•VHnpul RII.O seeJ..r '1 1 1 atil • Un ADH 1OV 110d • STANDARD FORM A—MUNICIPAL FOR AGENCY USE SECTION U. BASIC DISCHARGE DESCRIPTION Complete this Section for each present or (noodled CIACharg.Indicated In S.Ct(on I.Itemi 7 and g,1ha1 1t to surface waters. This Includes discharges to other municipal Sewerage syitemi in which the waste water does not go through a treatment works prior toealin a1sch.rpe4 to surf ate.waters. Discharges Io wells must be described where there are also dlaCh.rgai to surface waters from this facility. S.garete Mscrlptlani Of math discharge era required even If general dltalsarlas.etgthete IN the MaM f eStly. All velum for as uIiting disth.rge should be representative of the twelve previous montni of operation- MOM IS a 1:1000110d IMIC targe,gauge.should/Olga Sift aasgirr.artreg FHim.tei. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION diOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. 1. Dlacharga Serial No.and Name a. Olscharge Serial No. Rd(a 001 • (Me instructions) b. Dncharg.Name sets Henry Fork River Discharge Give name of discharge.If any• (lee instructions) C. Previous Discharge Serial No sou N00040797 if a previous NPDES permit application was made for thit dli• 1 Charge(item 4.Section I)provide previous discharge serial number. 2. Discharee Operating Dates 79 12 a. Discharge tc Degin Date Ma — _ It the discharge has neve. VP MO occurred b.+l Is Waimea for some future date.give the Date the discharge will begin, I b. Discharge to End Date if the der - fob N/A charge is sChed.ilde to be drsconI I YR MO t.nued within the nee; 5 Years, give the dale(within best estimate) the discharge witi end Give►se Ion for dltcontinuing this discharge in Item )7. 3. Mieherae Location Name the political boundaries within which I A n the point o•oar nine is locatedESse state a>V North Carolina Ilw carnty RUB _ Catawba County (If appiiceble, City or Town 8113i City of Hickory >iX •. Dlichars. Porn! Dwcrlptlan (see instructions) Ddcherg.is Intl.,(check one) Stream(Includes ditches.arroyos, =Me 19ST R she other walercourt.$) Estuary ❑EST • Least ❑LOSE Ocean ❑OCE Well(injection) ❑WEL Other D OTH If'other'Is checked,spicily type Mgr 3. Dlsehae*e'pint—Lat/Lon., State the DICCice location of the point of discharge IC the nearest ammohd. liar!instructions) Latitude nit 35 DEG. 39 MSN. 48 SEC Longitude mmb 81 DEG. 14 MIN, 30 al:C Il-1 • This section centaltts 8 Pty„a. DISCIiARGE SERIAL NUMBER FOR AOIENCY Ufa 001 ,1 .11-1 _ 1 _ G. Discharge Receiving Water Nance I Henry Fork River Name the waterway et the point Of �/ discnarge.(aee Instructions) • ' For Agency Use For Agency Use TIT" MINN 1771 303a it the discharge is through en out J>itM `` `" fall that extends beyond the ahOrellna " or N below the mean law water tine, complete Item 7. • 7, Offshore Discharge a. Dieeharne Distance from Shore 11174 10 feet b. Discharge Depth lelow Water 0 Surface 11071 _ feet ill discharge Is from a bypati or an overflow point or Is a maenad.discharge from a lagoon,holding pond,etc.,cornDle(a Items S.t or 10, as applicable,and continue with item 11. t, lypass Ducherga (set Instructions) a. flypast Occurrence Cnrck when Dypast occurs wet Weather Mel ❑ Yes 13a No Dry weather DPW 0 Yes ® No 0. Sypets Frequency Give the actual or approximate number of bypass Incidents per year. Wet Weather Magi N/A timer per year Dry weather rimN/A times per year c. Bytom Duration Give the average bypass duration In hours. wet weather _s•1 N/A hours N/A Dry weather 111a1 hours d. System Volume Give Ins average volume per byDass Incident. In thousand gallons. Wet weather f1 N/A IOW thousand geuorts per Incident Dry weather MiOt{S N/A _thouww gallon'per Incident a, Oysters Reasons Give reasons N/A why bypao occurs. MMg Proceed to Item 11. - Overflew Discharge(pee instruction? a. O,erfiow Occurrtinca Check • when overflow occurs. Wet weather EMI ❑Yes [ No Dry weather '11.1$ Q Yes }No b. Overflow Fre y Give the 'Cruel or approximate Incidents ;I Oar year. Wet weather MOM N/A times par year N/A Dry weather times per year DISCHARGE SERIAL NUMBER POP AGENCY U.S 001 ;+ c. Overflow Duncan Give the average overflow duration in !lours. Wert weather MIS N/A ,hours Dry weather Ni . N/A Hours • O. Ovltrflow•Velurne Gave the average volume per overflow Incident In thousand gallons. • • • Wet weather mgamd N/A tnouund silken OM InchMnt Dry weather IMMD N/A thousand Satlons par bidden Proceed to item 11 Hi. SeasonaVleriodic Discharges I. Seasonal/Periodic Discharge N/A Fresuency it discharge as Inter. Nor tlmea per yew mittant from a holding pond. lagoon,etc.,give the actual or a0DrOhimate number of_timea_ — • this discharge occurs par year. D. Sea,Onai/leriodlc Discharge N/A Volume Give the average thdunnd t1111ona par WHAM/dcCurtanaa voruma par dlcharge occurrence in thousand gallons. c. Ssaeonal/hriodic Ditch.,. N/A Duntlon Give the average aura- nee ,days tion or sacn discharge occurrence In days. d. Ssaeonal/hrlodlc Dlecharge Occurrence—Months Check the 21Ori ❑JAN ❑FES OMAR months during the yaw when tale discharge normally occurs. ❑APR ❑MAY ❑JUN ❑JUL ❑AUG 0SE1 ❑OCT ❑NOV ❑DEC II. Mocha",Treatment a. Chahar.*Treatment Description Describe waste ebaternent prac- tices used on this dischargewith a Dnht narrallra (See 1MINc Henryork Treatment Facilityconsists of the following: ,ions} �A y r, screening and grit removal, continuous flow meter, flow equalization, primary clarification, rotating biological contactors for carbonaceous and nitrogenous BOD removal, final clarification chlorination, continuou: flow meter qnd post aeration. Waste solids are stabilize by chlorine oxidation (purifax) . The stabilized solids are land applied or composted at the Regional Compost Facility. 11-3 DISCHARGE SERIAL NUMIEA korai_ 001 i QI UIl NCY USE b. Discharge Treatment Codes S,M,G,J,C,WNA,NNB,N,PG, AC , Using the codes listed In Table t >!11• - of the instruction Booklet, WB, Z, H, XD • describe the wash abatement processes apcill o to this Cis• Charge In the Order in which they occur.it possible. Separate all[odes with Commas eheept where slashes are used 10 designate parallel operations. II this discharge Is iron,a municipal waste treatment punt (not an overflow or bypass],complete items 12 and 13 • 12. Plant Design and Operation Manvair - - - - — Cnack wn.ch or the following an currently avaliaoie a. Engineering Design Report 2111 CF b. Operation and Maintenance Manual E'1tiP 21 13. Plant Darren Data(see Instructions} • a. Plant Design Flow (midi SIM 6.0 m,d b. Plant Design mob Removal (%) 95.4 ,y c. Plant Design Ir Removal(rx) Ina 45 Cl. Plant Design P Removal(%) SIM N/A _,R I.. Plant Design SS Removal le.) 2120 88'0 x f. Punt Begin Operation (year( =131 1979 Plant Last Major Revision(year) ■gii N/A q. * Cascade Aeration II-4 DISCHARGE SERIAL NUMBER 001 • 11111111111 IOR AQINCY{lU 14, Description of Mfluant mod EfftYatlt(I n Inns►uctlona) Influent Effluent r ,, . re, Parameter and Code 214 I . 1 & h 1 I t 7 t > e z t N (I) (2) (3) (4) . (5) (6) (7) Flow M05 q gallons per day 4.2 3.2 1.4 5.1 7/7 Conti. 5PH Units 7..0 7.7 5/7 260 G 00400 Temperature(winter) , • F N/A 20° 15° 24° 5/7 260 G 7407E Temperature(summer) 740:7 N/A 28° 24° 31° 5/7 260 G Fecal Slreptococcl Bacteria Numberll00 m! 74054 •4101 N/A (Provide if available) Fecal Coliform Barierua Number/100 ml 74055 35,841 5/7 260 G (Provide if available) Total CI:Worm Bacteria Number/100 m! 74056 N/A (Provide if available) _ BOD S.day 00 0 275 - 22,7 7,.4 40.5 5/7 260 4 Chemical Oxygen Demand(COD) mg/1 00340 • (Ps vide if available) N/A OR Total Organic Carbon(TOC) . 111g/1 , 006110 (Provide if available) (Either analysis is acceptable) N/A Chlorine—Total Readual ingfI 50060 N/A 0.52 0.18 1.2 7/7 365 G * Geometric Mean of the highest montl yj value • DISCHARGE SERIAL NUMSER FOR AOtwcv Iuat 1 i 001 IJT 1 l i 14. Description of torlssawt sad EMMMat(ass Instructions) (Continued} Influent Effluent Parameter and Code IMEP P is - : c s = > S > 66 E is a > Li. .1( z4 us (1) (2) (3) (4) (5) (6) 0) Total Solids mgJI 00500 N/A Total Dissolved Sobds mel N/A 70300 Total Suspended Solids mg/1 00530 • 295 21 5.8 45 .5/7 260 Comp Settleable Matter(Resildue) m1/1 N/A 0'.07 0.008 0.23 5/7 260 Com o 00545 Ammonia(as N) mg/I 00610 N/A 2.5 1.2 4.8 5/7 260 Corn) (Provide if available) Xjeldahl Nitrogen mg/1 N/A 7.7 7.7 7.7 1/monthly 12 Comp 00625 (Provide if available) Nitrate(as N) 1 00620 N/A 1.7 1.7 1.7 - 1/monthly 12 Comp Comb l_ned (Novide if available) ., Nitrite(as N) tag/1 00615 (Provide if available) N/A Phosphorus Total(u P) mg/I 00665 N/A 4.12 4.12 4.12 1/monthl 7 .12 Corrp (Provide if available) Diuolved Onnen(DO) } 00300 7.0 6.0 8..2 5/7 260 Grat • • • DISCHARGE SERIAL NUMBER POR AtatIMCV GU 001 it 111`11 la.Minions!wlsterwt r Cherseteriones -1 chuck the bpi nsa to awn parameter if II If erw.nt In the affluent.(sea inelmCtiontl Parameter E Parameter Parameter E (215) _ (215) £ (215) Bromide Cobalt Thallium 71870 01037 01059 Chloride Chromium Titanium . 00940 x 01034 x 01152 j Cyanide Copper Tinhi ' 00720 01042 x 01102 Fluoride Iron Zinc 00951 x 01045 01092 x Sulfide Lead Algicides' 00745 01051 74051 Aluminum Manganese Chlorinated organic compounds* 01105 x 01055 74052 Antimony Mercury O8 and grease 01097 71900 x 00550 x Arsenic Molybdenum Pesticides Endrin x 01002 01062 74053 Beryllium Nickel • Phenols 01012 01067 x 32730 - Barium Selenium Surfactants 01007 01147 38260 Boron Silver Radioactivity 01022 01077 74050 • Cadmium 01027 'Provide specific compound and/or element in Hem 17,if known. Pesticides(lrne+cticider.futtpeides.and rodentieides)must be reported in minsoitbe ac:xptabie oasmonasmuipedibedrAeapaakdeCaw mon Nona ord Olenniaai Nona for de!ninedinrt Statement are Particle cle Lid;tad Edition.Envimminmital Protaetioa Ate,WalgrO oa, D.C. 20250.June 1972,ar required by Subsection 162.7(b)of the Regulations for die Enforcement of Ike Fedllyd lawedcide.Fungicide,and •Rodenticidt Act. 11-7 • • DISCHARGE SERIAL NUMBER • • 001 • 1r1. Plant Centrals CMC1r it 1M folio*. • F011 AOtNCYUS! Ingplant controls ere eraliaote for I I I III for thlt tllscnerga Alternate power source for major :9..6%y • pumping feeillty InClutltnq those for Collection%yttem lift stations . GAPS Alarm for power or equipment •`.4 • :.t • allure 174 ALM • 17. A/filienet Information • Item Information . Nu rnper • • • • • • • • • I1-8 •U.S.covaaRYDR PRI7rt=or"WI n r>.ue.au • • • FOR AGENCY USE STANDARD FORM A—MUNICIPAL j , 1 LA t I • SECTION III. SCHEDULED IMPROVEMENTS AND SCHEDULES OF IMPLEMENTATION This section requires Information On any uncompleted implementation schedule trlticll hes been Unposed for conftrvetlon of waste treatment }acIS I1 Mi Aepulrement icfwdules may hare been amtabltfned by local.Stote,Oi Federal agencles Or by Court action. IF YOU ARE SUBJECT TO SEVERAL DIFFERENT IMPLEMENTATION SCrtEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF AUTHORITY IMPOSING DIFFERENT SCHEDULES(ITEM 1bl AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATIONAL UNITS(ITEM icy.SUMMIT A SEPARATE SECTION III FOR EACH ONE. 1. Im ln iPrdreents RIOulreO FOR AGENCY USE a. Mims rev Semi Numbers !OM Affected List the discharge ' serial numbers, assigned in Sec• UDn I I,that are covered by this Imrp.mentetton schedule • b. Alrthenry Impesieg ReUulrerswmt mite Check trig appropriate Item Inch- Citing the authority for Ire Irv+ DI/m+enlatlon semdute If the identical Implementation itched. ule hes teen ordered by mare than ono autnarlty,CrisCi the appropriate item►. (see In• siructIonsi • Saris♦ ❑LOC Locally Oereiopeb plan !DARE - - Areewi0a Plan Basin Plan ❑BAS Stara approved implernsntatlon ❑sal Icneduir Fedefal approved water Quality ❑WQ5 standard!Irnpre'^untatron plan Federal enforcement procedure 0 EN, of action 0 CRT State COur!Order O FED Feoerai court orosr C. Imierovement Ceserletlon Specify ins 3-character coda for the General Action Description In Table if thai best describes Inc SmproremantS ruOuirad by the implementation schedule. If mot■ than one schedule applies to the facility because of a staged con- struction scneOule. he Stain or construction Oaring oeycrlOed Teri wrtn In*aPProorlate general action Code. submit a Separate Section Sit for each stage of construction planned. Also,lilt all ine 3-character (Specific Actlonf COOsI wfIICII 4Secrite ln•rnOti Oetelr ing pollution abatement practices that Ina inlOfenwntatlon leneduln requires. &entractes parwral action description N7s Scnaracter soecific action Oesinp1ittns beta / / 1 . , I 2. Imteaamentation ScMs ig and 3. *cleat Cer5Iwttsw Dates Provides dates imposed cry scre tuts and any actual oat.of completion for Iwsatsemwntatlon Mips I.ated below. Ihdleate dates as ecruratery as possible. flee Imo rvetionsJ implementation Steel 2. Schedule Cr,Aito/Dayl 3. Attual Coanpaalon(Yr/Mo/DIy) a. Preliminary plan cornpi•teg ••It. D. Final plan Comiplete MT C. Flnancing complete a.Contract ,a _/_� /�► /rrerdW d Sits beauties `�/ 1i ' e. begin consiructron Men f. End construction I H is. Mein Olicnarpe 411as h. Operational level attained MIER —_!/ In.IA -1-.I III-1 77sia aecaon contains !Daft. • FOR AGENCY Mc1 STANDARD FORM A—MUNICIPAL SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major Industrlal facility discharging to the munYClitil tysten%WPM a separate Staten IV for Pith faCiTity OeserIP- tlon. Indicate the a digit Standard Industrial Classification(SIC)Code for the Inillustrp,the moot product Or raw notarial.ttse now lin the... fared gallon per Clay).and the charaCteristics of the wastewater dtuhar4a0 from the lndsrstrlal fatality Into the municipal system. Consult :Sbie III tot standard measures of prooucts or raw matarlali. (l s instructions) • I. fate►Contributing faclllty (see Instructions) Adams=Mi11±s Corporation - Name 4011 Number,. Street 401D 74 -' 8th Street, SE — Hickory City 404 County 4010 Catawba State 401e North Carolina • Zip Code 40lt 28601 2. Primary Standard Industrial 402 2231 Clauificatlon Cods (see instructions) Units(See 2. P►fndoal Product or Raw Quanllty Table III) Material (see Instructions) 7 Product 4ou Textiles _ ip- 7500 lb. a,k lb. _product • Raw Material 4030 _ 41M SUP 4. Flew Indicate the volume of water discharged into the muniCioal ayt. 4044, J.23 trioulsnd Gallons per day tern In thousand gallons per OaY and whether trill Orscnarge Is Inter- 404b ®Intermittent(int)DContlnuaii(con) mittens or continuous. 5. Pret,,atment frrovloed Indicate it 405 ❑Yes QNo pretreatment is orovioed ptiof to I - entering tree muniCloar system - 4. C1rarestetirtles of 1Meetewatur (tee Instructions) • Parameter I TSS BOD PR Oil&Crease N.NH Cd Cr Ni Marne! 3 4frta. aar'"'eler 00530 033 0 00550 00610 01027 01034 01067 4IjNumber value r14 132 9.0 61 4.2 .006 0.097 0.06 • IV-1 Tina■ecliclt csnfahia 1 pegs. GPO 1165.701 • • • Pall AGENCY 115E1 STANDARD FORM A—MUNICIPAL t ' r SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a deaCrlistlon of each Miler industrial facility discharging to the munitiest system,using a!p!►abi SeCUon IV foe Seth facility descr+a tion. Indicate the 4 digit Standard Industrial Classification(SIC)Code for 1106 iwru1try,the nWO/pWO:IWO or raiser arabrial.the flow tin thy..• send gallons Der Clay),and the characteristics of the wastewater desehartted from the Industrial faculty Into the municipal system. Consult :sole Ili for standard measures of products or raw materials. (see Instructions) I. Major Contributing Facility • Iles Inalrul:tldnt) Catawba Memorial Hospital Name 401a Numbers Street 4o1b 810 - Fairgrove Church Road City 401c Hickory County 401d Catawba •— NC State 401e Zip Code 401f 28601 2. Primary standard Industrial 402 8062 C4wif'cation Code Case Instructions) Units(ire 2. ►rindoil Product or Raw Quantity Table .Il) Malarial (sae instructions) • Product 407a Hospital. & Laundry Mlles N/A _9e Raw Malarial 403b NMI 4. Flew Indicate Ins volume of water discharged into ins municipal syf. 404a 114 thduland gallons Per day tem In thousand gallons par pay and whether chit discharge it inter. 404b 9Intermittent(MOO Continuo sicon) mitten!or continuous. 5. Pretreatment Provided indicate if 405 ❑Ves aiNo pretreatment is crovided Drier to I entering the municipal System O. CRaraeterlatics of Wastewater (see Instructions) • Parameter 1 Name i TSS BOD pH N/NH -Ag 0 & G Hg Parametir 3 IIIN Number 0053Q 00310 00610 01077 00550 , 71900 4601 vacua 82 139 7.9 5.3 0.04 15.7 0.001 • N-1 This section contains 1 page. Gr0 445.70E • ' FOR AGENCY USI1 STANDARD FORM A—MUNICIPAL ' 1 1 1 1 l SECTION S. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major Industrial faculty dI$charging to tha munklRai ayfdwn.iiiIitg a Wheat"traction IV for Ncll facility tleserrp tion. Indicate the,4 digit Standard Industrial Classification(SIC)Code for the ffi &try.the thRor product Co few matarlaf.the how lin the... UM gallon&Weald.and the cnarecterfsticl of the wastewater discharged from tee Industrial facility into the municipal system. Consult :stile III for standard manures of groductt or raw matarlalf. (sea Inetructlonf) I. Major Centributing Facility • (see Instructions( Name 4ola Spectrum Dyed Yarn m .__ • Numburi Street 401b 422 — 15th Street, SW city 401c Hickory County 401d Catawba State Lola NC` Zip Code 401f _ 28601 2. Primary Standard Industrial 402 2281 Classification Code (see Instructions) Units(See 3. Principal Product or Raw. Quantity Table Ill) aaaNrl.l (see instructions) • Ptocuct 403a Yarn amm 5500 lb. 4411m lb. product • Raw Material 403bd Ap„ 4. Flow Indicate ins volume of water discharged into ins municicipar we L04a 775 Moment'gallons pet day tem In thousand gallons par day and whether this discharge is Inter- 404b :[tlnt.rmltt.nt(Intl❑Continuoue(eon] mltlent of continuous. S. Pr.tisatm.nt Provided Indicate if 405 LaYes No pretreatment is prov load prior to I entering one municipal system • I. Characteristics of Mesteweter (Ma rn4atructions) - I Parameter I Name I BODS pH TSS lira Parameter Numeral, 0031Q 00530 , dNRI vain 1 111 1 7.3 23 • • Iv-1 This aecli i ctlttfefna 1 page. GP aa5.701 . • FOR Aa[NCY US STANDARD FORM A—MUNICIPAL SECTION IQ. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM • Subm)t a ascription Of each major Industrial facility discharging to tha Inunid11141 Bynum.filing•manta Section IV for a.eh facility deserip- lion. Indicate the 4 digit Standard Industrial Classification(SIC)Code for IMOIndustry.the maim product or raw material.the view On thn..• YHd pallont par day),and the characteristics of the wastewater discharged from the Industrial Welty Into the municipal system. Consult :sale Its for standard measures of products or row materials. (tar Instructions) 1. Major Contributing Facility (me instructions) Nam. agta Ellis Hosiery Mill _ ^� • 1500 - 13th Street, SW Number& Street 401b Hickory City 401c _. Catawba County 40Id st.t. 401. North Carolina Zip node 4011 28601 2. Pifm.ry Standard industrial 402 2?57 CIelalflcation Code (tee instructions) Units(Sae 3. Pilndpel Product or Raw Quantity Tabl.Ill} Material tsar Instruction') Product 401a Textiles ' 5700 lb M7. lb. product 1081s • • Raw Material 402b MJd M2 4. Flow Indicate the volume of water dischargeo into the municipal syr 404a 161 thcensand gallons per dsy tern In thousand gallons per day and whether Inn ascharg.Is Inter. 4040 ®intermittent(Int)DContinuoustcon) militant or continuous. S. Pretreatment Provided Indicate if 405 ❑Val No pretreatment is provioed prior td l entering tree municipal system • S. Charasterhttcs of Weitawst.r (ear instructions) • P.ramai.r T Name TSS BOD5 pH N/NHS 0&G Cd Hg 46114 Parar .t.r Number nnrtin L 00310 00610 00550 01027 71900 Oleli value 50 143 8.0 9.0 21 0.005 0.0008 • • • IV-� This a.etfon embalm 1 pude. GP 0 iSS.70s FOR AGENCY USE] STANDARD FORM A-MUNICIPAL 1 I r I SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of men major industrial facility dlscharGind to R4.frierrtteigr.I fyatMn.Wife a trp8►aM*Codes IV fee Seth facility deldr.p !ion. Indicate the a dlglt Standard Induslrlal tlastid:atien(51C1 Cods for the Industry.the rttyor product or raw lIMtSrt&,lets flow sin 1hn..• land eallont Pet 01y1,and the charecterietlet of the wastewater diacearged from the industrial facility Intl the m0514441 SyItersm. Consul) :.7ble III for Standard measures of products or raw materials. (see Instructions) • I. Maier Contributing Facility (see Instructions) Name 401a Maple. Springs Laundry 112 — 2nd Avenue, SW Number/.Street 401b City /0:e. Hickory — - County 401d C taw 3 ._ NC State Sole ' Zip Code 401f 2RF,f11 2. Primer).Standard Industrial 402 2328 Classification Code (see Instructions) Units(See 3. Principal Product or Raw Quantity table III) Malarial Ism instructions) • Product 603a Laundry ism N/A Raw Material 403b 1111341 illex 4. Plow Indicate the volume of water distharped into the municipal'yr. 404a 23 trammed gallons Per day tem In thousand siallons Per day and whether this dtsche a Is Intel. 404o 3Inte►mittent(Inc)Dcontlnuoua(con) mitt.nt or continuous. S. Pretraatment Provided indicate if 40S Cl Ves 10140 pretreatment is prOelded Pilot to I entering the municlp.l tyttem S. Casereet.rfetics.f Wastewater (Me instructions) Parameter I ) Mane 1 TSS BOD5 pH. _ O&G Hg e Paternaler Me Number 00530 00310 0055Q 71900 40w Value ' 122 80 8.0 67 0.0007 • CV-1 Thee action eantaflsa l Page. Grp SSS.70e FOR AGENCY USE STANDARD FORM A-MUNICIPAL SECTION iv. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each Ina/Or Industrial facility dlschargingkto tht nwnlCipt system.yalrl0 a eeOYat3I Ueri IV far MCI facility Orserip- tion. Indicate the 4 digit Standard Indutt►ial Clastification(SIC)Coda for the ink itt►y.ilea ftlyor prod act or raw rnatartsl.Ms flow tin trim.• sand fallout per day),and the characteristics of the wastewater di dharped from'Me industrial faClllly into the municipal lyaterti. Consult t stile III for standard measures of products or raw malarial:. (we instructions) t• dialer Contributing,Facility • (tat instructions) Nu—Sox Finishing • Name 401 a MumberL Street data 1371 — 13th Street, SW - City 401c Hickory County 401d Catawba State 401e NC . xlpeove 40If 28601 ! — 2. Primary Standard industrial 402 99Ft9 Classification Code (tee instructions) Units(See 3. ptlndpei Product or Raw Quantity Table 119 Material (sae Instructions) Product 4o3a Textile Mill Products ' r 4500 lb.dillsABM product Raw Material 403E 41111111 ASV 4. Plow Indicate the volume of water discharged into the municipal lyt 404a 20 thousand'Pions par day rem In thousand gallons per Gay and whether this drscnerge It Inter. 40413 M intermittent(Int)['Continuous icon) mitten'or Continuous. S. Pretreatment Provided Indicate if 40S OYes 17No oretreatrnenl is provided prior to 1 entering the municloai system ' S. Cheraetettstics of Wastewater (we Instructions) Parameter• I TSS BOD5 pH 0&G Cd CN N/NH3 Name a Parameter , Number 00530 00310 _00550 01027 00720 00610 4RittI Value 45 216 6.9 r 38 0.0032 0.0064 9.0 • W-1 This aacfien contains 1 pga. GPO aa5.70f • • FOR ACIZPIcV Vail r- —4 STANDARD FORM A-MUNICIPAL 1 SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a ascription of sacs major Industrial facility discharging to the municipal ayatent,eaeing a sparata SMUG?'IV far a5Ch failflty d leriP tien. Indicate the a digit Standard Industrial Classification(SIC)Code for tM IA/Uftry.Ut.tMdor ofoduct or raw Matelot.fee flow lin Inrn.- sartd gallons per day).and the characteristics of the watt.water dlseearged from tM induetrlal faeNlty Into Ins municipal systern. Conwll :able ill for standard measures of products or raw materials. (sS instructions) 1. Major Contributing Facility • (e.a instructions) Pet Dairy Name 1 401a Numbers Street 401b 461 - Highway 70, SW Hickory City 40tc Catawba County 401d _ NC Stat. 401 e _- Zip Code 401f 7St fl1 2. Primary Standard Industrial 402 2024 Classification Coda (sae InatructlonSl ' Unlit(See 3. Principal Product or Raw Quantity Table it I) Mautrial Doe Instructional • Product 4vsa Dairy Products (Ice. cream) 10769 lb. r 4,10.Wtrnir equivale • Raw Mat.rial 403b OM M„ • 4. Flew indicate the volume of water 87 discharged into the municipal sya- 404a thousand Salient per day tem in thousand gallons par day and Whither tors discnarg.Is Intar• 404b AZI Intermittent(int)OCofmtlnuoua(con) mutant or continuous. 5. Pretreatment Provided Indicate it 405 ❑V.e ljNo pretreatment is provided prior to I .ntaring •tree municipal syat.m - S. CAalactartatics of wastewater (as tnatnmctionS) • i Parameter Name I BOB TSS pH L tnetsr .. 0&G 4014 Para Number 00310 00530 00550 _ . MOP Valet 3915 2145 6.0 - 397 • • IV-I This section cmtaina 1 page, G P 0 165.701 • • • Poll ACIENcY usr.; STANDARD FORM A—MUNICIPAL • I I I . SECTION 8. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a ascription of each Ruler Industrial facility discharging to the mu Ncldii system,Wing a aapdfats Imam IV for each facility dssrrrp lion. Indicate the a dlgit Standard Industrial Clustflcallon(SIC)Code for the ifedustfy.Me Molar product or raw lrreladai,the how lin thn..- land gallons per day).and the characteristics of the weltsiwatar dYcharged from the Industrial frallify Into the muniCltlal system. Consult f able III for standard measures of products or raw mat rialt. (see Instructions) 1• bailor Centributlhe Feclllty ' • (iaie Instructions) wm. 401s Re�a1 Manufacturing Company 15th St. , SE & Eastern Access Rd. Number& Street 401b — Hickory City 401c County 401d Catawba State 4011 NC Zio Cooe 4011 2$601 2. Primary Standard Industrial 402 97R1 Ciaulficallon Code Ike Instructlonsl Units(fee 3. Principal Product or Raw Quantity Table III) Material (see Instructions) Pro0uct 403a Textile rtilSfa 6300 + lb. product Raw Material 407b dlIr Mr • 4. Flew Indicate the volume of water discharged into the municipal aye 404a 25 thousand gallons par day tern In thousand gallons per Clay and whether trait discharge Is Misr. 404b ®Intermittent(Int)DContinuous(con) mittent or continuous. S. Pretreatment Provided Indicate if 405 ❑Yes [ No pretreatment,s vrOtiiaed prior to I entering the munidlpar system • I. Chareetaflstics of terastewater We instructions) I Parameter Name BOD TSS pH N/NH3 0&G ZN OW Parameter Number 00310 _ 00530 _ 00610 00550 01092 4I Valus 98 49 6.9 , 4.4 14 0.36 !V-1 This aviation Contains !pogo. GP a1S.70E •1 PON AGENCY USF ! STANDARD FORM A--MUNICIPAL SECTION IY. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major Industrial facility discharging to the nwniclaiel ayatamt.uslrtli a a.varata SWUM IV fa MCP facility descrrp 11on. Indicate the 4 dlGll Standard Industrial Classification(SIC)Code for teein4Mgtry.the PrOAuc1 or raw Material.the how tin Mo... sand Sallof's per day).and the characteristics of the wastewater dlsdtaroad from the lndustrtal facNlty Into the municipal system. Consult :sole ill for atanda►0 measures of products or raw materials. (toe Inttructlont) • 1• Mailer Centributlea Facility ' (tee Inslrue:ions) Service America Nam* 401. Numb•+a Strut a0rb 3050 — Tate Blvd. , SE Hickory City 401c Cat awba County 4010 NC Stith 401. f — 28602 Zip Cods 401; _ _ _ _ - 2. Primary Standard Induttrlsl 402 2099 Classification Code figs instructions) Units(See 3. Principal Product or Raw Qu.nitty Table ill) Material (see Instrueteonsl ) • pro0uct 402a _Fnnrd prPpara ri on t6q. , N/A M>• • • Paw Material 402b / M 4. new Indicate the volume Of water drscnaroeo into the municipal sY* 404a 2 thousand gallant per day tern In thousand Gallons DM day and whether me Chatham,h Inter- 404b Z intermittent(int)0Contirmous(Con1 mittsnt or continuous. 5. Pr.treatm.nt Provided Indicate if 403 Dv.t ®NO Dr.trealmenl Is provided D►lor 10 I • ent.rrn0 the munitlDal system G. Characteristics of wastewater (we instructions) Parameter ` Name ! BOD TSS pH 0&G ZIT parameter �a Number 00310 I 00530 00550 01092 4WD Value 619 215 6.0 51 0.34 • rv*l This aeellat contains!page. GPO ea5.70e • • • • • FOR AGENCY USE 1 STANDARD FORM A—MUNICIPAL SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit I description of each Mier Industrlai facility discharging to Ma MAW'S'ay$taret.tielrlg a wants islNlon IV for oath facility dlraerip lion. indicate the 4 digit Standard Industrial Classification(SIC)Code for the Iflrllstry.the mail r MowCt or raw sistte sal.the flow tin the., end gallons per days.and the characteristics of the wattwatar Obiharged from the industrial feCMlty Into this municipal system. Consult :Sole III for standard mealuret of products or raw matsriall. (sae instructions) • t• Wier Contributing Facilit • y Owe strYettons} 401a Siecor Speciality PlantName • • 1928 -- Main Avenue, SE Number& Street 401b _. Hickory • City s01e _ County 401d Catawba State 401 a NC • Zip Code •oft 28601 3357 2. Primary Standard industrial 402 Cieuificltlon Code )rea instructionsi Units(Sara 3. ►rim:tow Product or Raw Quantity labte ill} Material (tee InstruCtionl) • Product 403a Optical Cable �ifr N/A MSS • • Raw Material 403b wr e. Plow Indicate the volume of water discharged into Ins municipal tyr 404a 17 thousand gallons per day tern In thousand gamuts per day and whether this discharge is inter- a04a Ii intermittent(int)OContlnuoua(con) mlttent of Continuous. S. Pretreatment Provided indicate if 405 DYes ®No pretreatment is provided 0,101 tO • I entering the muniCIpal System . S. Charaetertrtics of Wastewater (re Ihatructlons) • • Parameter Name 'BUD I TSS pH 0&G N/NH Pb 4Sa Parameter 00310 00530 00550 0061d 01051 alai! Number value 250 155 6.9 41 14 0.036 IV-1 This',CUM contains 1 Arse. GP 1145.70e • • FOR AGCNCY ufr ! STANDARD FORM A—AAUNICIPAL . Till f SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of tech major indutirisi facility discharging to the ntursicladi systan.Wing a Separate SICtlon IV Ipr eleh facility debCI'P- lion. Indicate the d digit Standard Industrial Classification)SIC)Code for the induftry,the WSW product Or raw Material,the flow(in thn..• sand gallons per day)•and the charecterlstlCs of the waste+ralw discharged from this(nd !trial faculty Into the municipal system. Consult :Sble III for standard measures or products or raw material'. (sae Instructions) l• Maim Contributing Facility ' ltruellons) 401. Siecor Telephony Cable Plant • Name• State Road #2308 Number.. Street 401b Hickory City 401c _ Catawba County 401d NC Stele 401 g Zip code 4o1f 28601 2, Primary Standard Industrial 402 3361 Cusalfluallon Cods tags Instructions) Units(See 3. Principe!Product or Raw Quantity Tibia III) Material (sae InatruCtioni) • producr 403a Optical Cable ' il_a N/A MN Raw Maternal 403b 1111111d all • 4. Flow indicate the volume of water dnx d harQe into the municipal IY$• 404a 2�i thousand gallons per day tem In thousand pallor per daY and whether this Ms:Chatse Is Inter- 404b a intermittent(int)OContinuous(eon) miltent of continuous. S. Pretreatment Provided Indicate if 405 ❑Vet ONo Pretreatment is provided Drlo'to I entering the rnuniclosi system • S. Characteristics of Waltewater (Silt instructions) { Nam,Parameter BOD TSS pH 0&G Cd r Mao P'r'r"'t'r 00310 00530 00550 01027 Numder v"1f 33 . 29 7.7 12 - 0.001 • 1V-I Ma section contains 1 page. GPO alS.70t FOR Aa[NCV 11i21 r � STANDARD FORM A--MUNICIPAL SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a desCrldtion or each Major Indtettriat facility discharging to th.inultie111iI*yawn.Wing a Separate Sleben IV foe welt helllty deSerip tion. Indicate the 4 digit Standard tndustrlai Clasulflcat on(SIC)Cede for sae indu try.the Mitor product or raw material.the flow tin thr.•- Sand gallons per day).and the characteristics of the wastewater dhehargad from the ihdustriat facility Into the mutitclpal system. Consult :]bie III for standard measures of products or taw materials. (sae instructions) 1• Major Contributing Facility pee Inst►ueti0ns) Name 401a Southern Hosiery Mill Number&Street 40tb 953 C Avenue. SE ..� Hickory City 401c _. Catawba County 401d State 401■ NC Zip Code 4011 28601 — _ • _2252 - 2. Primary Stanoare Industrial 402 Claudication Code (see-- initructtons) Witt(see 3. Ierindpal Product or Raw Quantity Table ill) Material (sat instructions) Produce sass Hosiery 1tii�a 7100 Siftlb product Raw Material 403b 0131 11111„ 4. Flew Indicate the return,of water discharged into the municipal sys• 404a 35 thouSaftd gallons per day tem In thousand gallons per day and whether this discharge is Inter- 404b ®Intermittent tint)❑Colltihyeustcon) mittens or continuous. S. Pretmatm.hl Provided Indicate if 4os ❑Vas Melo Pretreatment is 0rovlasd Ono,to i entering the municipal system • •I. Charaet.rletics of wastewater (Me matructions) • • Parameter Name ! BUD TSS pH 0&G N/NH CR Cd 41111as Parameter 00310 00530 00550 006103 01034 0021 Number 11101161 Value 215 106 7.5 22 26 0.15 0.006 • !VAT Thia aeelidn contains!page. GPO 1115.70e POR AGENCY usr ! STANDARD FORM A—MUNICIPAL SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a delerlption of each malor)nduttrial facility ditCharging to Pia.nUniC a i syatnn.tiling a Manta!MUM IV for men facility diner/Cr (ion. Indicate tries'digit Standard tndustriat Classification(SIC)Coda for the Industry,the thalor product or raw material,the flow(in Ihn..- .and Sallont per day).and the characlarlstics of the wastewater discharged from the Industrial facility Into the munkipal system. consult :able Ill for Standard measures of products or raw material'. (sae Instructions) 1. Major Contributing Facility • (see Instructions) Narne 401. Ward Hosiery • +• Numpe►L Street 40tb 1410 - 13th Street. SW _ Hickory . City 401e —• Catawba County 401d F • state 401e NC zip Code 401f 28601 - -2252 2. Primary Standard Industrial 402 Classification Code tat instructions) Units(See 3. Principal Product or Raw Quantity Table ill) wterlat (fee initrucluont) • Product 4osa Hosiery ititiis 7000 M>• lb. product • Raw Material 403b and Mgr • 4. Flow Indicate the volume of wale* ditcharoed into the municipal Sys• 404a 1�1 thousand sallons per day tern In thousand gailons per day and Whether this discharge It Inter- 404b [CIntermittenl(Intl OConllnuous(con) Milord or continuous. S. Pretreatment Provided Indicate if 405 ❑Vas allo pretreatment is provided prior to I entering the municipal system • S. Ca.uraateristica of Wastewater (Me InatruCtidna) • Parameter Name ROT) TSS pH 0&G ZN Mee . Number 00310 00530 00550 01092 ROOM Value 176 I 26 I 7.2 38 .298 • 1V-1 Thia diction conl.irts I pale. coo 113.70E • • FOR At3RNCY UST I STANDARD FORM A-MUNICIPAL _ I SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a 0o.cripuon of each iWor industrial facility dtacharging to the murttdtgal lyateen►I using a obparats Section IV for adeh facility delern,- tion. Indicate thee digit Standard Industrial Clastllication{SIC)Code for the I rsluStry.the rrialor product or raw.net.dY•the flow tin thcu.• sand gallons per day),and the charecterittict of the wastewater discharged from the Industrtal facility Into the munkipal System. Conwit 1 2ble I11 for standard Manures of products or raw materials. fun Instructions) t• Maror Contributing facility (sae Instructions) • Nam4 401a Kent•ilrky T)Prhy Hosiery • • NumDeri Street 401D 155 t- 25th Street Place, Sid' City 403c Hickory. County 4016 Catawba State 401a NC • Zip Code 401f 28601 2. Primery Standard Industrial 402 2252 Ciassiflcstion Code (ace instructions) Units(fee ]. Principal Product or Ran' Quantity Table ill) Material (i.eInstructions) 1b Uwe • Product 4o3a Hosze•ry, 'au, 14000 mos product Raw Material 4021s and• SSW 4. Flow InOicate the volume of water discharged Into the municipal eye 404a 99 tntsufand gallons per day tem In thousand gallons par Clay • and whether this 0ucharoe is inter- 404b (aintermltt.nt(Int)❑Contlnuaus(con) militant or continuous. S. Pretreatment Provided Indicate if 405 ❑Yes El No pretreatment is provided prior to I entering the municipal system • i. Cnaractyrfatics of Wastewater taco Instructions) Parameter Name I BOD I TSS pH 0&G Cd Hg Ash Parameter Number 00310 00530 00550 01027 71900 1 Value 55 18 7.5 33 0.002 0.001 • • • IV-1 • 77ria aae(fan contal+la I stage. GP0 .115.70E • PGA AGENCY USr I STANDARD FORM A—MUNICIPAL I ! SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a OfiCrlptlon of each aaa)or Industrial facility discharging 10 the InUAtilpel eyftOnt,ItIUl0 a mutate sauce IV for arch facility descrip- tion. Indcate the a digit Standard lndustriai Classification(SIC1 Code for the industry,the miler product or row nyt/lfat,the flow tin tha..• iah0 pallor per day).and the characteristics of the wastewater discharged Iron Etta Industrial faulty Into the municipal sysiem. Consult :Ibis iii far Standard measures of products or raw materials. Ism Instructions) i• iy)or Contributing Facility (fie instructions) Name 401, Kenneth Sigmon Company _ • 29th Street, SW Numoera Strsst safe 60 - City aotc Hickory - County 401d Catawba State 401e NC Zip Code 4011 28601 2. Primary Standard industrial sot 2252 Classification Cods {see instructions) Units(Igoe 3. Primdpaf Product or Raw Quantity Table III) Material (see instruction') ' • Product 403a Hosiery flea 2800mooi lb. product - . 'taw Material 403b Mad Osf1 • 4, Plow Indicate Ins volume of water diacha►yed into tits municipal syl. 404a 15 thousand palloni per day tom In thousand cations per Cay and whether th.i discnarts is inter. 404b 3Intermittent tint)(3Conllnuoustcon) milliard err continuous. l 5. Pretreatment Provided indicate if 405 ❑Yes CNO p►etrealmsnl is provided prior to I • entering the municipal system • • C. Characteristics of Wisstawater ono inttructiohs) • Parameter r T i NameI BOD TSS pH 0&G Cd Pb iKi Parameter . 1 Numb■ 00310 00530 00550 01027 01051 11414o Value 185 14 6.4 65 0.002 0.026 i i • N-1 This section CaIU/na I page. GPO aa5.70f • • • ROM AGENCY ustr 1 STANDARD FORM A—MUNICIPAL ] l SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a deaalption of each major Industrial facility dlaCharging to t11e mwdcl s1 ayatem.Piing a gaparate faction IV for saC1l facility deserlp. Von. Indicate the 4 digit Standard Industrial Classification(SIC)Cod.for Ine ingivatry.5110 rrseior product or raw twalwtal.(1M flow(in thn•.- sand gallons per day).and the Cnaractarhtics of the wastewater dt1C1tareed lrom t o 1ngzstrial facility Into the municipal ayltem. Conlon :]pie Ill for atandard manures of products or raw Materials. (sae instructional 1. Mier Contributing Facility • ' mfloe lenstruetlons) 4ota Johnson Hosiery Mill • Numbs[Street 40111 2808 Main Avenue, NW City 401C Hickory - County 40ld Catawba state 4o1e , NC Zip Code 4011 28601 2. Primary Standard industrial 402 2252 Clasallieallan Code taae Instructions) Unitt(See 3. Principal product or Raw Quantity Table III) Material (gee instructions) proaucl Sorg Hosiery ' A_, 2450 AMlb. product Raw Material 403b dW MM 4. Plow Indicate the volume of water 66 dracharged into Ina municipal sys 404a _Mousing gallons per day tem in thousand Sailors par daY and whether this drscnerge Is Inter. 404b 8 intermittent(Int)❑ColttlnuouaIcon) mittent or Continuous. 5. Pretreatment Proeid.d Indicate if 405 ❑Yes ®No pretreatment is provlaed prior to I entering ire municipal system • S. Coaraet.eistles of wastewater Ilya lnatrtietlortt) Parameter f a — Name BOD I TSS pH 0&G Cd Cr N/NH3 Parameter 41M1Number 00310 - 00530 00550 - 01027 01034 00610 value 301 54 , 6.0 70 0.008 0.79 38 • IV-1 77sia aacfim contains t page. Grp 555.70E I • • • • 1 Pow AGLNCV USE STANDARD FORM A—MUNICIPAL SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a daserlption of each major industrial facility discharging to the municipal system,iasIrq a 14pYills swoon IV foe awn facility dastiip- tion. Iidlcata the a digit Standard Industrial Classification(SIC)Code far to fwrdstry.the m oe product or raw miteelal,the flow in the...• sarrtl gallons per day].and the characteristics of the wastewater discharged from the(nladetrlal facility Into the municipal system. Consult :Mete III for standard measures of products or raw mat rl41l. (see instructions) f• Myer Contributing Facility • (tide lnatructions) Hickory Springs Manufacturing Company Name 401a Numbers Street 101b 2200 Main Avenue, SE City 401e Hickory Courtly 40,d Catawba State 401e NC Zip Code 401f 28601 - 2. Primary standard Industrial 402 3499 Classification Code (bee instructions) units(Sea 3. Principal Product or Raw Quantity Table III) Material (see Instructiooll product 403a Metal mfg. p>�la N/A ! INN • Raw Material 4030 11131d 4. Plow Indicate the volume of water 36 discharged into the municipal aye- . 404a trio land gallons per day tern In thousand cal loin per day and whether that discharge Is Inter- 404b ED int.rmitt.nt(Ina)0Contlnuoua(con) Milani or Continuous. S. Pratreitment Provided Indicate if 405 ❑Yes Elko pretreatment is provided prior to • I entering the municipal system I. Cauwaitertstica•f Wastewater (Ma metrsctions) JParameter Name 1 BOD TSS pH N/NH T 0&G N. Pb Zn Paramef er 3 Nsirntrr n1)l1 n 00530 00610 00550 01067 01051 01092 Nisi Value i 116 41 7.0 16 25 0.107 0.02 0.219 IV-1 771ie section C4arfafa Z pule. CPO Ias.70t Ill1u•In,ll,r• lu !henry F'urk Contrail'.• 11ar:1 e• Lh,r Aerat nr Sludgy 1.1ow •----��— 1111111111 • III"Imill III tit l tier 1ten nu m I Ilt tor hie _ 1ul 1 swell emit owl I'ertnl, SI ill luu0 Chamber Mort mrd I Ent rail •• NI l r II I rat Inn, tank "r . met urn* See s,uslrrry 1:1nrlI It.r Vleterit 111018e M 1'r■np S t III 1 um I 7, , 1 1 11,11 Molt rulI IrImnry Sat Dry tun Mil 6 '//7 mai-Myra :J. } } ll''d'a �` . 0 c3 li tiludl;r 1 ��lu��t IlKlillzr•r toj 1 1 j NoM;ng II:,In Hui IIIlimn e,45INS NI Idlul, 1 1 l„f Inrnt . I,Irnnnrlrr l:, 11 11111,1111111111,11.' II II II rn:lnd1e•�. Il 1 eui l u• ut�1:11 u1% Il;l a Id Eq,m 1 I r.;ll I silt Ilui:i I,i Figure 1-2. Plant Flow Pattern. • f 1Arcr 0F`u2n i . ` (3 A-R S C.R t.i e,A.S ' cc,n•l-:n 4L. 5 f=lazes tnettr Gr,{ Chamber ' 't L luf}1 ; ,? r-"tiL ►1 T1 bASit -n S I n FrirnAgy clAr: Fier I, Ff,inary S ) u85e I Z c N/ v N./ N gt-l-A4-, n 1 Chem ,LA 1 B,ologc... 1 Oxid R.-Vinyl I C-011 -l-AL4-or (P . F ) i s cc on cia.ry 4 < LCFtQr Sludge Hold ,t1,� BAs; 0 \l/ \I( C11 tor , A e Cvrl --A-r- LAnd Appi; cci. C h R-ffff t. 1�e ( o r t ' ePrsLAAe t e r A -1—i o yi `EF `uer, k- . 1-1- ency Fork R: oeY Sci-ten-. A.4-1-c c, F 1.j prS e.w elte✓ !"' I o CA-) ke-"►r Park W PrSkc W 10-e,r P A r1A- 14 LkorY 11\}artl-i Cr+ra1in1} DiSchi; re) e Ser;!4-1 No 001 OA Arc,k Z i 01Cq Z pi a(- .J / (17l =;� 4 Ate/ :'�f' q t • I ' f 1.... ,:_____:\ J�ti� • l� LAKE ��' tukv_ cc ?: vna � , �[L lu! 1191: J, 'li ♦' 1111 L 77.' \ 1 • ,"a �1 Alllik . may• ` tip_ . ,, 7la. • \� • 4p� \ •�T.411i �� n1,1 rlop.l 1, \ \ 0' Slot. HICK.e rx5 1 fR11s 14 \4!'_ `''..' [ \ r k KOPt. ♦ 111 • CATA11'9,1 RIVER-.,�_- r-� I �, .t, 1 ORMAN sys• i> �`',,. t;ittii fir ,- r+icia y, .:• HICKORY'' I.►� M Kipur rry� -, ror.to ar �,,'��! " Aft / Aloe"+y'r� 2 e .„,t, eas !951 lL c, 17j •1>:> �� �,. .ram �! LONG VIEW`'i ,., e" cu �ti,_•�'�a1«q . 11441\ 11 ��RURKR CO 7!t • *' t.iasa \.. � r ` , I SAY.' t },yw. • 7•♦♦� •4L'Pl. it 'kr 'y�iF� +� 1r5 II ." co••,,, , 4......,..eth ;,.., 1 11 1 r y 7L +! ," ii 2 ., w . ". . - it :_.\ r �1 tii., r,r ror.Svo ® vol. � 4 CONOVER •+ t •r. 77 170r a r+w1G+1 Ux �1�'. 111i �� •+e yin '? Da 1]!1.] 7 r,•:.:. 6- .S .i a it �^.r 1u l '' a '12- ��yh 11 , FO 11�f L 1 . /�"I . ;4 iiiiii,� 4 7.41 `t�;L:G-V l�ff 4r1C. \J A1� 1 917 11� Ilith �' L 3 li +? [1 '"T .. •-l17!_ i \11!1 4 lux I 1731 ' ,/ t , �T-t- *_ VIP 1 .I 1 �t1eT•f L117L . :r• ]7.10' ' L �111fl Y ~ !7r : 1L S131. '�1 0?. 1''''.." 7Lu ' G. n/ x�i, 1 7t 1 'Ww11 '1 ll1] ,1 �� 11 �rEal L t P + ! ; a Jt1! so 495, ,`.•.r 1LL7 0 . 1 7 �' a N^ I' d . ��` 11L [0 C} t' _•n 1�1 • . 2 1[•5 0• ''' us a .A''' Q 1 a' 1'111 /• 1J)1•?' ? �.•ate^ ' . , �� L11,0. 7 f Hr•'• ,7 1114. 1 L�71 •o } Yr iJ� . ., • .. 1 ,.[ r+s 6AK1AMT1L -� 117.[ { 11� „1 S111. _ i ..11112. " " ) 1 my.11312 1 ILI1 Iar1aY1.-: .17.i v^ + ~�:•.. `'r''yC /i LL1 1111.\•• M ..,,7` . y/ :?ram 10 '^.!:r_x�: _ . 1 1 `o Fork 1 SL!' ' '•J . 1•{13•r rTT.1 .1 i `:'.,. v . Cam, 104E , J1dL , ' ".,, .al . • 3,.. 1114 V tat A. LUL '� ~' 'Z i "s l97L-^ s. • '' 07; .?:' '.•; ,1 } ! f'1t11 •'1 • WI. :.7D11 V77 7oi�7.. 1.,. c . '/ 111f. f'� tl'.9-i ;••[- Crrr4 _ uh� Rl1or..Y Sdr- ` �+ 7S- ~iRRl' ~ 1 Aim 1 o rropo 1.7 ' 117E d'g +�0 11,%' - 1117 Lai. ..yr�l-^% to ;- .-..., rye Cro.vo,d. •1 u 1J y MIL -I>, ` • •♦ Z'r ' % t v 177I 1 a 1L 7.1 ~•r lat ./ .ELL m .� ,r J ,. 4; 1s11 LU' I. , \\ 1a . • i i 1 1991.I 1.., L-^ 7 �0+1 LQ71 ♦ i FOM!( 4 1.1 T.• .7 LYNM 1 rnt i .1r o. i. 114E ErJ,. 1,` mu ,�. /. 1"+ \ \ .9 .'t Jlls. • J ry�.Y. .LP)4 iA v r 1911 )A, 973 J ? . 13^„ a - -7123L_ r 1.1G>. *xC2y +r 7 17�1^''.[ ` •�' l4{ 'V ` ( �` - • ' 14 [AS Cwlsas. + v t , J r74[l� 7g11 ]07r 4 a )- - 1 G - ..r. : _ / i ; 7 • tp .` 793 "• •,Qrr ♦ . r4,1 I41] •. L[9 - 19kL 1.' •! t �t2 .- 1D01 ,.' Mit j 2971 iL: 2 ( 1t t•. IPIlr. /'_ MIL u ,t y ..t1 �>, r+7c7>; 1' --- _ J.Pl`` - t •�.,_ 1 ,ham i d t • [ - 1 1 1 r I 1 1. M YM . • I I NCO LN jP 1�yp\(fit �ni-�' TY11 , /1, DErARTMEIT K > oY Eill State of North Carolina Willi kin RAI:0Ai. RESOURCES Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street. Raleigh, North Carolina 27604 James G.Martin,Governor A.Preston Howard, Jr., P.E. William W.Cobey,Jr„Secretary Acting Director 1ttaaer 17, 1992 eianal�lfftc��c Asheville Mr. Jerry Twiggs, Public Utilities Director 704r251-620tl City of Hickory Post Office Box 398 Fayetteville Hickory, North Carolina 28603 919/486-1541 SUBJECT: City of Hickory Mooresville Henry Fork Creek WW P 704,/663-1699 Phosphorus Limits Project No. CS370389-17 Raleigh 919/571-4700 Dear Mr. Twiggs: Washington This letter is written to clarify my previous letter to you dated 919/946-6481. November 12, 1992. Our office recently held a meeting with the Technical Services Branch of the Water Quality Section to further Wilmington discuss the likelihood of receiving phosphorus limits. 919/395-3900 A management plan to control phosphorus loading throughout the Winston-'Salem South Fork Watershed will be in place as a part of the Catawba River 919/896-7007 Basinwide Plan which is due April, 1995. Exact limits can not be. established until the Basinwide Plan is completed. Therefore, it is recommended that the Henry Fork WWJP be designed with the flexibility to achieve a range of possible phosphorus limits. Should you have further questions regarding this matter, please contact me at (919) 733-6900, extension 614. Sincerel1"/ Cecil G. Madden, Jr.,, .E. Supervisor, Facilities Evaluation Unit C( 1:mm cc: HDR Engineering Mooresville Regional Office Steve Bevington Trevor Clements FEU DMU Pollution Prevention Pays P.O. Box 29535,Raleigh,North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer N. C. DEPT. OF NATURAL 016\ RESOURCES ANL COMMUNITY DEVELOP,, 1,.p� DEC 1 7 1992 NPYJSlflN OF ENVJRflMEtsJ,'i • AN ;KWH State of North CaroliMRESVILLE REGIONAL OFFICE Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street• Raleigh, North Carolina 27611 James G.Martin, Governor A.Preston Howard,Jr., P.E. William W. Cobey,Jr.,Secretary Acting Director December 15, 1992 Mr. W. Jerry Twiggs Public Utilities Director City of Hickory P.O. Box 398 Hickory, NC 28603 Subject: Permit No. NC0040797 Authorization to Construct Henry Fork WWTP Wastewater Treatment Facility Catawba County Dear Mr. Twiggs: A letter of request for an Authorization to Construct was received September 11, 1992 by the Division and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of odor reduction equipment consisting of aluminum covers over four existing sludge holding basins and two two-stage packed tower odor scrubber systems. Be advised that an Air Quality permit must be received before the odor scrubber systems begin operation. Permit application information can be obtained from the Air Quality Section of the Division of Environmental Management. • This Authorization to Construct is issued in accordance with Part III. Paragraph C of NPDES Permit No. NC0040797 issued October 29, 1987 and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0040797. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Pernuttee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/571-4700 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O.Box 29535,Raleigh,North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Permit No. NC0040797 Authorization to Construct City of Hickory December 15, 1992 Page 2 The Mooresville Regional Office, telephone number(704) 663-1699 shall be notified at least forty- eight (48) hours in advance of operation of the installed facilities so that an in-place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge(ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title I5A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at Ieast daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Mr. Randy Kepler, telephone number 919/733- 5083. Sin e , ,. 4 . Preston Ho , Ir., P.E. cc: Catawba County Health Department Mooresville Regional Office, Water Quality Training and Certification Unit _ Air Quality Section/Permits r . Permit No. NC0040797 Authorization to Construct , City of Hickory December 15, 1992 Page 3 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North - Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, , for the Project Name Location Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance.and intent of the approved plans and specifications. Signature Registration No. Date DIVISION OF ENVIRONMENTAL MANAGEMENT December 8, 1992 MEMORANDUM TO: Allen Wahab, Construction Grants THROUGH: "Trevor Clernents '' 11 rl EiinNENTk RtEuUA► ililiEE FROM: Stephen 13evington,eff SUBJECT: Phosphorus removal for the City of Hickory Henry Fork WWTP NPDES Permit # NC0040797 Catawba County As you are aware, phosphorus loading from the discharge of wastewater is an issue of concern to water quality in the South Fork. Catawba.River watershed. Lake Wylie, downstream of the South Fork, has been identified as a nutrient sensitive area. Results of a 1990 eutrophication study and model now being finalized indicate that reduced nutrient loading to the South Fork will improve water quality in.Lake Wylie. Proposed management plans recommended control of phosphorus loading from wastewater in the lower South Fork basin. Recommendations for the control of phosphorus throughout the entire South Fork watershed will be evaluated and considered for the Catawba River Basinwide Plan, due April 1995. Because of the nutrient sensitive condition in Lake Wylie, wastewater treatment facilities in the South Fork watershed should consider phosphorus removal in their plans for future treatment of wastewater, As the City of Hickory plans for future wastewater treatment needs, phosphorus removal should be considered, Phosphorus discharged from the Henry Fork WWTP makes up a significant percentage of the point source contribution to the South Fork watershed. A management plan to control phosphorus loading throughout the South Fork watershed will likely recommend phosphorus removal at the Henry Fork W \r P. Exact phosphorus limits for facilities in the South Fork watershed can not be determined until the Catawba River Basinwide plan is completed. Therefore, it is recommended that the Henry Fork WW'I'P he designed with the flexibility to be able to meet a range of possible phosphorus limits. A design that can most easily be adapted to meet best available phosphorus removal levels will help the facility meet any future phosphorus limit and help protect water quality in the South Fork watershed. Please contact me or Trevor Clements if you have any questions about phosphorus loading in the South Fork watershed or development of the (;`atawba River Basin wide Plan, cc: Cecil Madden, Construction Grants ',ttG a n,MRO Central Files • Permit No., l( 0040797 f 1 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES S COMMUNITY DEVELOPMENT l DIVISION OF ENVIRONMENTAL MANAGEMENT' PERMIT To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1 , other lawful standards and regulations promulgated. and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Hickory P.O. Box 398 Hickory, North Carolina is hereby authorized to discharge wastewater from a facility located at Henry Fork Wastewater Treatment Plant Catawba County to receiving waters of Henry Fork River in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and II:::reof. This permit shall become effective Cr ''37 This permit and the authorization to discharge shall expire at midnight on SEP 3 0 1987 • Signed this day of SEP 0 1982 Original Signed By FORREST R. WESTALL FOR Robert F. Heims, Director Division of Environmental Management By Authority of the Environmental Management Commission M1 S I Permit No. NC0040797 SUPPLEMENT TO PERMIT COVER SHEET City of Hickory is hereby authorized to: 1. Continue operation of a 6.0 MGU two stage biological treatment plant consisting of an influent pump station, mechanical bar screen, grit chamber, flow measurement, flow equalization basin, primary clarifiers, rotating biological discs for carbonaceous and nitrogenous treatment, final clarifiers, chlorine contact basin, post (cascade) aeration, aerated sludge holding lagoon, sludge conditioning, sludge drying beds, and auxiliary power supply located at Henry Fork Wastewater Treatment Plant (See Part III, condition No. C of this Permit) , and 2. Discharge from said treatment works into Henry Fork River which is classified Class "C." A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS-Final During th4--"period beginning on the effective date of the Permit and lasting Untilexpiration, the permittee is authorized to discharge from outfall (s) serial number(s)ool. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics - Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other-Units (Specify) * Measurement **Sample ***Sample Monthly Avg. Weekly Avg. Monthly Avg. Weekly Avg. Frequency Type Location Flow 6.0 MGD Daily Continuous I or E BOD5 -23 mg/1 35 mg/1 Daily Composite I,E,U,D„ TSS 30 mg/1 45 mg/1 Weekly Composite I,E NH3 as N - 14 mg/1 21 mg/1 Weekly Composite I,E ' Fecal Coliform 1000/100ml 2000/100m1 Daily Grab E,U,D Dissolved Oxygen (Minimum) 5 mg/1 Daily Grab E,U,D Settleable Matter Daily Grab E Temperature 4 Daily Grab E,U,D Residual Chlorine Daily Grab E COD Weekly Composite E,U,D Total Reidue Weekly Composite I,E *Daily stream sampling frequency may be reduced at each sampling station to one time per week except during the months of June'., July, August, and September when the frequency shall be no less than three times per week at each sampling station. ti **All stream sampleas are to be grab samples. ***I-Influent, E-Effluent, U-Upstream, D-Downstream = -o 73 7 CIfDwa • 0 3 ID r The pH shall not be less than 6•0 standard units nor greater than 9.0 standard units and 0 .,pr,. P- s h a 1 1 be monitored daily by grab sample at I, E, U, and D. � o There shall be no discharge of floating solids or visible foam in other than trace amounts. --.1 • 0 , Part I Permit No. NC B. SCHEDULE OF COMPLIANCE 1 . The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the following schedule: NOT APPLICABLE 2. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. M4 & T4 Part I Permit No. NC "Act" used herein means the Federal Water Pollution Control Act, As Amended. "DEM" used herein means the Division of Environmental Management of the Department of Natural Resources and Community Development. "EMC" used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1 . Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. • 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a Monthly Monitoring Report Form (DEM No. MR 1 .0, 1 .1 , and 1 .4) , postmarked no later than the 45th day following the completed reporting period. The first report is due on . Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section Post Office Box 27687 Raleigh, North Carolina 27611 3. Definitions a. The monthly average, other than for fecal coliform bacteria, is the arithmetic mean of all the composite samples collected in a one- month period. The monthly average for fecal coliform bacteria is the geometric mean of samples collected in a one-month period. b. The weekly average, other than for fecal coliform bacteria, is the arithmetic mean of all the composite samples collected during a one-week period. The weekly average for fecal coliform bacteria is the geometric mean of samples collected in a one-week period. c. Flow, M3/day (MGD) : The flow limit expressed in this permit is the 24 hour average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. d. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. M5 Part I Permit No. NC e. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equiva- lent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). f. Composite Sample: A "composite sample" is any of the following: (1 ) Not less than four influent or effluent portions collected at regular intervals over a period of 24 hours and composited in proportion to flow. (2) Not less than four equal volume influent or effluent portions collected over a period of 24 hours at intervals proportional to the flow. (3) An influent or effluent portion collected continuously over a period of 24 hours at a rate proportional to the flow. g. Grab Sample: A "grab sample" is a single influent or effluent portion which is not a composite sample. The sample(s) shall be collected at the period(s) most representative of the total discharge. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC• regulations published pursuant to N. C. G. S. 143-215.63 et seq, The Water and Air Quality Reporting Act, and to regulations published pursuant to Section 304(g) , 33 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; and c. The person(s) who performed the analyses. M6 PART I Permit No. NC 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values required in the Monthly Monitoring Report Form (DEM No. MR 1 .0, 1 .1 , and 1.4) Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this Permit including all records of analyses performed and calibration and maintenance of instrumentation- and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years, or longer if requested by the Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. M7 PART ZI Permit No. NC A. MANAGEMENT REQUIREMENTS 1 . Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously Iimited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b. The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. 3. Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (i) where M 8 & I 7 PART II Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii ) where excessive storm drainage or runoff would damage any facilities necessary for complaince with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issue of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; b. The frequency, duration and quantity of flow from each sewer system bypass or overflow. This requirement is waived where infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures The permittee is responsible for maintaining adequate safeguards to prevent the discharge of untreated of inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated efflu- ent. Should the treatment works not include the above capabilities at time of permit issuance, the permittee must furnish within six months to the permitting authority, for approval , an implementation schedule for their installing, or documentation demonstrating that such measures are not necessary to prevent discharge of untreated or inadequately treated wastes. Such documentation shall include frequency and duration of power failures and an estimate of retention capacity of untreated effluent. 8. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. • M9 PART II Permit No. NC B. RESPONSIBILITIES 1 . Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable tines to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants . 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in control or ownership of azilities from which the authorized discharge emanates or is contemplete.l, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit it the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 3. Availability of Reports Except for data determined to be confidential under N. C. G. S. 143-215. 3(a) (2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential . Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided fnr in N. C. G. S. 143-215.6(b)(2) or in Section 309 of the Federal Act. 4. Permit Modification After notice and oouortunity for a hearing pursuant to N. C. G. S. 143- 215.1 (b) (2) and S. 14.3-21r.1 (e) respectively, this permit may be modified, suspende.;, or revoked in whole or in part during its term for cause including, .ut rat limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtainino th1s permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. M1O & I9 PART II Permit No. NC 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II , A-5) and "Power Failures" (Part II , A-7) , nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject under N. C. G. S. 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321 . 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal ,State or local laws or regulations. 9. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circum- stance, is held invalid, the application of such provision to other cir- cumstances, and the reminder of this permit shall not be affected thereby. M 11 & I 10 PART II Permit No. NC 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement proce- dures as provided in N. C. O. S. 143-215.6, and 33 USC 1251 et seq. 11 . Industrial Pretreatment Standards Permittee shall require any industrial dischargers into the permitted system to meet Federal Pretreatment Standards (40 CFR, Part 403 ) promulgated in response to Section 307(b) of the Act. The permittee shall provide semi-annual reports to the permitting agency regarding the pre-treatment requirements which have been imposed on each major contri- buting industry and the results achieved therefrom. Other information may be needed regarding new industrial discharges and, this will be requested from the permittee after the permitting agency has received notice of the new industrial discharge. A major contributing industry is one that: (1 ) has a flow of 50,000 gallons or more per average work day; (b) has a flow greater than five percent of the flow carried by the municipal system receiving the waste; (c) has in its waste a toxic pollutant in toxic amounts as defined in standards issued under Section 307(a) of the Act; (d) has significant impact either singly or in combination with other contributing industries, on the treatment works or the quality of its effluent. Any change in the definition of a major contributing industry as a result of promulgations in response to Section 307 of the Act shall become a part of this Permit. • M 12 PART III Permit No. NC PART III OTHER REQUIREMENTS A. Requirements for Effluent Limitations on Pollutants Attributable to Industrial Users • 1. Effluent limitations from this discharger are listed in Part I of this permit. It is apparent that other pollutants attributable to inputs from major contributing industries using the municipal system may also be present in the permittee's discharge. At such time as sufficient information becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Under no circumstances shall the permittee allow introduction of the following wastes into the waste treatment system: a. Wastes which create a fire or explosion hazard in the treatment works. b. Wastes which will cause corrosive structural damage to treatment works. c. Solid or viscous substances in amounts which cause obstructions to the flow in sewers or interference with the proper operation of the treatment works. d. Wastewaters at a flow rate and/or pollutant discharge rate which is excessive over relatively short time periods so as to cause a loss of treatment efficiency. e. Heat in amounts which will inhibit biological activity in the treatment works resulting in interference but in no case heat in such quaQtitieso that the temperature at the treatment works influent exceeds 40 C (104 F) unless the works are designed to accomodate such heat. (After August 25, 1981) 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the permittee with all applicable effluent limitations. Such actions by the permittee may be necessary regarding some or all of the major contri- buting industries discharging to the municipal system. The permittee shall require each major contributing industry subject to pre-treatment standards or any other applicable requirements promulgated pursuant to Section 307 of the Act to submit to the permittee periodic notice (at intervals not to exceed 9 months) regarding specific actions taken to achieve full compliance with the requirements of Section 307. Starting on the permittee shall submit semi-annually to the permit issuing authority a report summarizing the progress of all known major contributing industries subject to the requirements of Section 307 towards full compliance with such requirements. Such report shall include at least the following information: M 13 PART TII Permit No. NC a. A narrative summary of actions taken by the permittee to ensure that all major contributing industries comply with the requirements of Section 307. b. The number of major contributing industries using the treatment works, divided into SIC group categories. c. The number of major contributing industries in full compliance with the requirements of Section 307, or not subject to these requirements (e.g. , discharge only compatible pollutants). d. A list identifying by name those major contributing industries presently in violation of the requirements of Section 307. 4 Immediately upon issuance of this permit, the permittee shall establish and implement a procedure to obtain from all major contributing indus- tries specific information on the quality and quantity of effluents intro- duced by such industrial users. The following information shall be reported to the permitting agency on a quarterly basis beginning ; quarterly reports reflecting no change from the previous quarter may simply relate this fact, without submitting repetitive data. a. Section IV, Standard Form A shall be completed and submitted for each major contributing industry. b. Information on the municipal facility as a whole is to be reported on the monthly Monitoring Report Form (DEM - No. MR 1 .0, 1 .1 , 1 .2, and 1 .3). Once the specific nature of industrial contributions has been identified, data collection and reporting requirements may be levied for other parameters in addition to those included on Form (DEM No. 1 .0, 1 .1 , 1 .2, and 1 .3). 5, Based on the information regarding industrial inputs reported by the permittee pursuant to the preceding paragraph, the permittee will be notified by the permitting authority of the availability of industrial effluent guidelines on which to calculate allowable inputs of incompatible pollutants based on BPT for each industry group. Copies of guidelines will be provided as appropriate. Not later than 120 days following receipt of this information, the permittee shall submit to the permitting authority calculations reflecting allowable inputs from each major con- tributing industry. The permittee shall also require all such major contributing industries to implement necessary pre-treatment requirements (as provided for in 40 CFR, Part 403 ) , providing the permitting authority with notifications of specific actions taken in this regard. At that time, the permit may be amended to reflect the municipal facility's effluent requirements for incompatible pollutants. M 14 YAM UI . ` Permit No. NC 0040797 B. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. C. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Div.sion of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to Final Plans and Specifications has been made by the DEM after 30 days following receipt of the plans or issuance of this permit, whichever is latter, the plans may be considered approved and construction authorized. D. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. E. Pretreatment Reopener This Permit shall be modified, or alternatively, revoked and reissued, to incorporate an approved POTW Pre-treatment Program or a compliance schedule for the development of a POTW Pre-treatment Program as required under • Section 402(b) (8) of the Clean Water Act and implementing regulations or by the requirements of the approved state pre-treatment program, as appropriate. M 15 & I 12 /It! • SOC PRIORITY PROJECT: No To: Permits and Engineering Unit Water Quality Section Attention: Randy Kepler Date: October 19, 1992 AUTHORIZATION TO CONSTRUCT NPDES PERMIT REPORT AND RECOMMENDATIONS County: Catawba MRO No. : Permit No. NC0040797 PART I - GENERAL INFORMATION 1 . Facility and Address : Henry Fork WWTP c/o City of Hickory Post Office Box 398 Hickory, N.C. 28603 2 . Date of On-Site Investigation (if conducted) : May 5, 1992 3 . Report Prepared By: Michael L . Parker, Environ. Engr. II 4 . Persons Contacted and Telephone Number: Mr. Watkins Bradberry, (704)294-0861 5 . Verified Discharge Point (s) , List for All Discharge Points : Latitude: 35° 39 ' 49" Longitude: 81° 19' 30" Attach a USGS map extract and indicate treatment facility site and discharge point on map . Ensure discharge point(s) correspond to NPDES permitted discharge points . USGS Quad No. : E 13 NE 6 . Site size and expansion area consistent with application? Yes 7 . _ Topography (relationship to flood plain included) : Hilly, 5-15% slopes . 8 . Location of Nearest Dwelling: None within 1000 feet of the site. /lir Page Two PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS . 1 . Existing Treatment Facility a . Current permitted capacity: 6 .0 MGD. b. Date(s) and construction activities allowed by previous ATCs issued in the previous two (2) years : N/A. c . Actual treatment capacity of the current facility (design volume) : 6 .0 MGD. d. Description of existing or substantially constructed WWT facilities : mechanical bar screen, continuous flow measurement , odor control , a grit chamber, flow equalization basin, two primary clarifiers , rotating biological contactors, two secondary clarifiers, gaseous disinfection, cascade aeration, defoamer addition, Purfax unit for chemical oxidation of sludge, 32 sludge drying beds, four sludge holding basins, and a stand-by power generator . 2'. Type of Proposed Treatment Facility: The applicant proposes to cover the four existing sludge holding basins and install odor reduction equipment to scrub contaminated air exhausted from the basins . 3 . Residuals Handling and Utilization/Disposal Scheme: a . If land applied, please specify DEM Permit No.WQ0001669 Residuals Contractor: AMSCO, Inc. Telephone No . ( 919) 766-0328 b. Residuals Stabilization: PSRP-Yes c . Landfill : N/A d. Other disposal/utilization scheme: N/A. 4 . Treatment Plant Classification (attached completed rating sheet) : Class IV 5 . SIC Code(s) : 4952 Wastewater Code(s) : Primary: 55 Secondary: 01 Main Treatment Unit Code: 43003 6. Important SOC/JOC or Compliance Schedule Dates : N/A Page Three PART III - EVALUATION AND RECOMMENDATIONS This Office has conducted a review of the City' s request, and pending a technical review and approval by the SERG, it is recommended that an ATC be issued. Sig ature of Report Preparer Water Qual ' Regional Supervisor Date . MEMO DATE: Z4 -9 2 TO: PI DO V, l�L� I`� (A 4DgAl' SUBJECT: F 2 OFF-IC ‘.4 C D121 u \A z1 V�C2 -- %.13 rex—e, Yr, ivfl:) • boe.. „ 1\-e-vNvi ?Lt 044- yvw,a-AeL tf).`3 ps. C., /"." C.•• r\g \SILL:\ir"CO- .—TVCJ•Nr\\ CI N. C. DEPT. OF NATURAL, RESOirRCFs yl) COMMUNITY i)i.i'F'`' "TENT SEP 2 8 1992 DIVISION OF Emmati,tE,iTAt i Ak;SEMEN1 • MOORESVILLE RE61DNAl OFFICE c From: C`ri �J�•�C4 J North Carolina Department of Environment, . :.-. Health and Natural Resources .„ . e� H ‘Nlb� Printed on Recycled Paper pqM e of H/CA42 '+, CITY OF HICKORY ` ti` ' POST OFFICE BOX 398 • HICKORY, NORTH CAROLINA 28603 • 704-322-2605 :oP 1870 `P Public Utilities Department September 10 , 1992 North Carolina Division of Environmental Management Water Quality Section Permits and Engineering Unit PO Box 29535 Raleigh, NC 27626-0535 Re : Sludge Holding Tank Covers and Miscellaneous Improvements Henry Fork Wastewater Treatment Plant Hickory, North Carolina HDR Project No . 00231-006-018 (D/S)D -:� IND ~� ' Dear Sir . - - --_ • r f S�J The City of Hickory proposes to cover four (4) existing sludge holding basins located at the Henry Fork WWTP . Odor reduction ,�„s equipment currently located at the Ciity ' s Regional Compost Facil y :rL will be relocated to the Henry Fork Plant and utilized to scrub r.ge contaminated air exhausted from the basins . c. Although there are no treatment process modifications included in the proposed project , it is our understanding that a formal request for authorization to construct these facilities and submittal of a Permit Application package is still required . Therefore , enclosed please find the following items submitted for your review and approval : . One original and three (3) copies of the executed application form. . A permit processing fee in the amount of $400 . 00 . . Three (3) sets of detailed plans and specifications . If you have any questions or require additional information, please feel free to call . C.DEPT. OF NATURAL Sincerely, RESOURCES AND COMMUNITY p!VE1 OPMENT 4un se Wm. err,; Twiggs S�P2 $ 1992 Public Utilities Director bb WNW ' - 1glill( �ILLE R[Ith L Off i Enclosures pc : HDR Engineering IV . 4 Vt I iikirli . -'LTA. n.. State of North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management Non-Discharge Permit Application (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL.) MECHANICAL TREATMENT AND NONDISCHARGE DISPOSAL FACILITIES I. GENERAL INFORMATION: 1. Applicant (corporation, individual, or other): City of Hi ckory, North Carol i na 2. Print Owners or Signing Official's Name and Title (the person who is legally responsible'for the facility and its compliance): Mr. W. Jerry Twi ggs Director of Public Utilities 3. Mailing Address: P.O. Box 398 City: Hickory State: NC Zip: 28793 Telephone No.: ( 704 ) 323-7427 4. Project Name (subdivision, facility, or establishment name - should be consistent with project name on plans/specs., letters of flow acceptance, Operational Agreements, etc.): Sludge Holding Tank Covers and Miscellaneous Improvement, Henry Fork WWTP 5. Application Date: September 31 1992 b. Fcc Submitted: $4Q©.€1Q 7. County where project is located: Catawba 8. Address of treatment and disposal facility: Rt. 1, Box 603-C Hickory, NC 28602 9. Latitude: N35°42'± , ; Longitude: W81°18' 45" of disposal facility II. PERMIT INFORMATION: 1 . Permit No. (will be completed by DEM): 2. Specify whether project is: new; renewal*; X modification. *If renewal, complete only sections I, II, III, and applicant signature (on pg.12).Submit only pgs. 1, 2, and 12 (original and 3 copies of each). Engineer signature not required for renewal. FORM: MTDS 4/91 Page 1 of 13 MECHANICAL TREATMENT PAGE 2 (4/91) 3. If this application is being submitted as a result of a renewal or modification to an existing permit, list the existing permit number N00040797 and issue date 4. Specify whether the applicant is X public or private. III. INFORMATION ON WASTEWATER: N/A 1. Nature of Wastewater. %Domestic; % Commercial; % Industrial; % Other waste(specify): • 2. Please provide a one or two word description specifying the origin of the wastewater, such as school, subdivision, hospital, commercial, industrial, apartments, etc.: • • 3. If wastewater is not domestic in nature, what level of pretreatment has been provided to ensure protection of the receiving wastewater treatment facility: 4. Volume of wastewater generated by this project: _ _ gallons per day 5. Explanation of how wastewater volume was determined: 6. Brief project description: PROVIDING COVERS OVER EXISTING SLUDGE HOLDING . BASINS AND ADDITION OF ODOR REDUCTION EQUIPMENT. IV. DESIGN INFORMATION: • 1. Type of wastewater treatment facility (extended aeration, oxidation ditch, activated sludge, aero-mod,other): Rotating biological contractors 2. For coastal facilities and golf course spray irrigation facilities, all essential treatment and disposal units must be provided in duplicate. Specify: golf course spray facility; coastal facility; other. How many units have been provided? 3. Specify the design flow of the facility: 6,000,000 gallons per day 4. Specify the volume of the required flow equalization basin or tank: N/A gallons NOTE: The required equalization tank volume is determined from a diurnal hydrograph analysis of the maximum and minimum flows expected. 5. Specify the number of and capacity of the pumps used for flow equalization: N/A pumps at GPM each. 6. How many bar screens are provided? N/A 7. Specify whether bar screens are: manually cleaned; mechanically cleaned 2 of 13 MECHANICAL TREATMENT PAGE 3 (4/91) 8. How many flow splitter boxes are provided? N/A 9. Are the flow splitter boxes designed to allow the excess of the average daily flow to return to the equalization basin? yes; no 10. How many aeration basins are provided? N/A 11. What type of aeration is provided (coarse bubble, fine bubble, floating aerators, etc.)? 12. Specify the volume for each aeration basin: gallons gallons 13. What is the detention time in the aeration basin(s)? hours 14. How many clarifiers are provided? N/A 15. Specify the volume for each: " gallons • gallons 16. What is the sidewater depth of the clarifier? feet 17. What is the detention timein the clarifier(s)? hours 18. What is the clarifier surface loading rate? GPD per square foot 19. What is the clarifier solids loading rate? pounds per square foot per hour 20. What is the weir loading rate? GPD per foot 21. Specify the volume of the required sludge holding.tank: N/A gallons 22. Is the sludge holding tank heated? yes; no 23. Is the sludge holding tank aerated? • •yes; - no 24. Determine the population equivalency (PE): PE=flow in GPD/ 100 GPD per person • GPD/ 100 GPD per person = population equivalency 25. . Determine the per capita sludge capacity(PCSC): PCSC=sludge tank volume in gallons/( (PE) (7.48 gal. per cubic foot)) gallons/(( ) (7.48 gal. per cubic ft.)) 26. List the number and capacity of all blowers and what each serves: N/A 27. How many tertiary filtration units are provided (dual units required)? N/A - 28. Specify what tertiary filtration units are provided (traveling bridge,dual beds, other): • 29. What is the area of each filter? square feet 30. What is the filter loading rate*? GPM per square ft. *Filter loading rate should be less than I.25 GPM per square foot 31.. What is the clearwell capacity? N/A gallons 3 of 13 MECHANICAL TREATMEiti PAGE 4 (4/91) 32. The minimum clearwell capacity needed is: (filter area) (15 GPM per ft.2)(10 minutes). Min. clearwell capacity = ( ft2) (15 GPM per ft. 2) (10 min) Min. clearwell capacity needed is: gallons 33. What is the mudwell capacity? NA gallons 34. The minimum mudwell capacity needed is: backwash vol. + inflow during backwash backwash volume=clearwell capacity inflow during backwash = (flow) (10 minutes)/ 1440 minutes per day min. mudwell capacity = (( GPD) (10 min.))/ 1440 min./day + gal. minimum mudwell capacity needed is: gallons 35. What is the thickness of the sand? inches 36. What is the thickness of anthracite? inches 37. What are the sand specifications? mm for effective size; uniformity coefficient; % dust content 38. The sand specifications are included on page _ of the plans or on page of the specifications. 39. What type of chlorination is provided? NA 40. What is the volume of the chlorine contact chamber? gallons 41. How much detention time is provided(minimum 30 minutes required)? minutes 42. Has residual chlorine removal equipment been provided? yes; no If yes, what type? 43. What is the volume of the effluent dosing or spray tanks? NA gallons 44. Specify the number of pumps and their capacity: pumps at GPM 45. What is the total dynamic head? feet 46. The pump curves are included on page of the plans or orr page of the specifications. 47. Specify the high water alarms provided: audible&visual; auto dialer 48. What sludge handling equipment is provided? NA 49. How, where, and by whom will the sludge be ultimately disposed? 50. If the sludge is going to be land applied by a contractor list the existing permit number ; and issue date 51. Explain how the sludge will be treated to comply with the 'Processes to Significantly Reduce Pathogens." • • 4 of 13 MECHANICAL TREATMENT PAGE 5 (4/91) 52. What is the name of the closest downslope surface waters? NA 53. Classification of closest downslope surface waters: NA (as established by the Environmental Management Commission and specified on page 10 of this application) 54. If•a power failure could impact waters classified as WS, SA, B, or SB describe which of the measures are being implemented to prevent such impact, as required in 15A NCAC 2H .0200: NA • 55. If the facility is a coastal facility or a golf course spray irrigation facility describe the automatically activated standby power system: NA 56. Describe any other treatment units that are not previously described: Two (2) Two-stage packed tower odor scrubber systems. Presently located .at the City's Regional Compost Facility. COMPLETE SECTION V, VI , OR VII THAT APPLIES. FOR THOSE SECTIONS OR QUESTIONS THAT DO NOT APPLY, WRITE NOT APPLICABLE OR N/A. ALL OTHER SECTIONS MUST BE COMPLETED V. RAPID INFILTRATION NA 1. What type of rapid infiltration system has been provided (rotary distributor, spray beds, other)? 2. What is the vertical separation to the seasonal high water table? feet 3. What is the loading rate (must not exceed 10 GPD/ft.2)? GPD/ft.2 4. How many disposal areas are there? 5. What is the square footage of each disposal area? square feet 6. What is the square footage of the "green area?" square feet 7. What material is the rotary distributor constructed of? 8. What is the diameter of the rotary distributor? feet 9. Is the rotary distributor hydraulically or motor driven? - 5 of 13 MECHANICAL TREATMENT PAGE 6 (4/91) 10. The rotary distributor disposal area should be completely surrounded by a masonry type wall that extends at least 18 inches below ground surface and at least 12 inches above ground surface. Specify how far below ground: inches; and above ground: inches, these walls extend. VI. GOLF COURSE SPRAYS NA 1. What is the name and location of the golf course that is being irrigated with treated wastewater? 2. What is the volume of wastewater to be irrigated? gallons per day 3. What is the volume of the five day detention pond? gallons 4. How is public access prevented from the 5 day detention pond? 5. Is the 5 day detention pond lined?_yes; `no. What material ? 6. What volume of storage is required by the water balance (minimum of 60 days)? days; gallons 7. What volume of storage is provided in the storage/irrigation pond? days; gallons 8. Is the storagefirrigation pond lined?._yes; _no. What material? 9. The spraynozzle specifications are on page of the_plans or_specifications 10. What is the loading rate recommended by the soils scientist (less than 1.75 in./week): in./hour, in./week; _ in./year VII. SUBSURFACE DISPOSAL NA 1. Specify the loading rate recommendation, as determined by the soils scientist, for the subsurface disposal field: GPD per square foot. 2. Specify the loading rate recommendation, as determined by the soils scientist, for the reps rf ,gam(100%replacement) subsurface disposal field: GPD per square ft. 3. Specify design loading rate that will occur-in disposal field: GPD/ft.2 (In coastal areas the maximum is 1.5 GPD / square foot for gravity systems and 1.0 GPD per square foot for low pressure systems). • 6 of 13 MECHANICAL TREATMENT PAGE 7 (4/9I) 4. Specify the number of subsurface fields: ; The dimensions of the fields: Supply line dia.: ; ManifoId dia.: _; Distribution Iateral ; Hole dia.: ; Number of laterals: .; Lateral length (typically 70 ft. max. for LPP& 100 ft. max. for gravity): ; Trench width: ; Trench depth: ; Minimum pressure head: ; Maximum pressure head: ; Minimum vertical separation between trench bottoms and mean seasonal high water table: ;Distance on centers (for LPP not less than 5 ft.): ; Maximum slope of trenches (should be less than 0.2% for' gravity systems): ; DetaiIs must be provided in plans/specs which demonstrate that the ends of lines are plugged, that turn-ups are provided for LPP, and that measures will be taken (grade boards, etc.) to ensure that laterals are properly installed. • 5. The following criteria should be used for the sizing of residential septic tanks: a. three bedrooms or less , use minimum 900 gallons; b. four bedrooms , use minimum 1000 gallons; c. five bedrooms , use minimum 1250 gallons. • 6. For businesses with a design flow less than 600 GPD, the minimum tank capacity shall be twice the flow. ' 7. The following criteria should be used for the sizing of septic tanks for residences with more than five bedrooms, multiple family residences, tanks serving two or more residences*,or establishments with a flow between 600 GPD and 1500 GPD: Septic Tank Volume =(1.17) (daily sewage flow) +500 gallons *Minimum septic tank capacity shall be 1500 gallons 8. For design flows between 1500 GPD and 4500 GPD, the following criteria shall be used: Septic Tank Volume=(0.75) (daily sewage flow)+ 1125 gallons 9. For design flows which exceed 4500 GPD, use a septic tank capacity equal to the flow. 10. Specify the septic tank volume: • gallons 11. Specify the pump tank volume: - gallons 12. Specify the number of pumps and their capacity: pumps at GPM 13. Specify the high water alarms: audible&visual; auto dialer 14. The different disposal fields, laterals, or groups of laterals in a subsurface system are typically designed to be dosed at different rates or volumes from one another. Explain the method that will be used to ensure that the proper dosing rates and volumes occur. • 7 of 13 MECHANICAL TREATMENT PAGE 8 (4/91) VIII. BUFFERS: NA 1. The following buffer zones must be maintained: a) 400 feet between wetted irrigation area and any residence under separate ownership; b) 400 feet between the wetted area and residences outside of the golf course development for golf course sprays; c) 100 foot vegetative buffer between nearest residence and edge of spray influence for golf course spray irrigation disposal systems; d) 150 feet between wetted area and property lines; e) 150 feet between the wetted area and property lines of lots outside of the golf course development for golf course sprays; 0 200 feet between spray irrigation systems and any adjoining property and shall be buffered by-trees in coastal areas; g) 100 feet between wetted area and wells; h) 500 feet from public surface water supplies or public shallow (less than 50 feet) groundwater supplies; or 100 feet from private groundwater supplies in coastal areas; i) 100 feet between wetted area and drainage ways or surface water bodies; j) 50 feet between wetted area and public right of ways; • k) 100 feet between wastewater treatment units and wells; I) 50 feet between wastewater treatment units and property lines. 2. If any of the applicable buffers are not being met, please explain how the proposed buffers will provide equal or better protection of the Waters of the State with no increased potential for nuisance conditions: THIS APPLICATION PACKAGE WILL NOT BE ACCEPTED BY THE DIVISION OF ENVIRONMENTAL MANAGEMENT UNLESS ALL OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL Required Items a. One original and three copies of the completed and appropriately executed application form. b. The appropriate permit processing fee, in accordance with 15A NCAC 2H .0205(c)(5). c. Five copies of the existing permit if a renewal or modification. 8 of 13 MECHANICAL TREATMENT PAGE 9 (4/91) Five sets of detailed plans and specifications signed and sealed by a North Carolina Vd. a Professional Engineer. The plans must include a general location map, a topographic map, a site map which indicates where borings or hand auger samples were taken, a map showing the treatment/disposal facilities, buffers, structures, and property lines; along with all wells, surface waters (100-year flood elevation), and surface drainage features within 500 feet of the treatment/disposal facilities. Each sheet of the plans and the first page of the . specifications must be signed and sealed. e. Five copies of an Operational Agreement (original and 4 copies) must be submitted if the wastewater treatment and disposal facilities will be serving single family residences, condominiums, mobile homes, or town houses and if the subject facilities.will be owned by the individual residents, a homeowners association, or a developer. f. Five copies of all reports, evaluations, agreements, supporting calculations, etc., must be submitted as a part of the supporting documents which are signed and sealed by the North Carolina Professional Engineer. Although certain portions of this required submittal must be developed by other professionals, inclusion of these materials under the signature and seal of a North Carolina Professional Engineer signifies that he has reviewed this material and has judged it to be consistent with his proposed design. g. A soils scientist report which includes texture, color, and structure of soils down to a depth of seven feet, depth, thickness and type of any restrictive horizons, hydraulic conductivity in the most restrictive horizon, cation exchange capacity (CEC), depth of seasonal high water table, soil pH, soils map (if available), and recommended loading rates. This report must be signed by the soils scientist. h. For systems treating industrial waste or any system with a design flow greater than 25,000 GPD a hydrogeologic and soils description of the subsurface to a depth of twenty feet or bedrock, whichever is less. The number of borings shall be sufficient .to determine significant changes in lithology, the vertical permeability of the unsaturated zone and the hydraulic conductivity of the saturated zone,depth to the mean seasonal high water table, and a determination of transmissivity and specific yield of the unconfined aquifer. i. A proposal for groundwater monitoring and information on the location,construction details, and primary usage of all wells within 500 feet of the treatment/disposal facilities. j. For subsurface systems disposing of industrial waste a complete chemical analysis of the typical wastewater to include, but not be limited to Total Organic Carbon, BOD, COD, Chlorides, Phosphorus, Ammonia, Nitrates, Phenol, Total Trihalomethanes, Toxicity Test Parameters,Total Halogenated Compounds,Total Coliforms,and Total Dissolved Solids. k. In coastal areas a plan for controlling stormwater must be submitted. 1. For spray fields a signed agronomist report which states the type of vegetation that is planned for the spray fields,along with management and harvest schedules. m. For spray systems an analysis of the wastewater, including heavy metals totals and synthetic organics, along with calculations for the most limiting constituents. . n. For golf course sprays the specifications must require that signs be posted stating that the golf course is irrigated with treated wastewater, that spraying will occur between 11:00 p.m. and three hours prior to the daily opening of the course, that the spray piping will be a separate system with no cross connections to a potable water supply (there shall be no spigots on the irrigation distribution system), and that the treatment process will produce an effluent with a monthly average TSS of less than 5 milligrams per liter and a daily maximum TSS of less than 10 milligrams per liter and a maximum fecal coliform level of less than 1 per 100 milliliters prior to discharge into the five day detention pond. 9 of 13 MECHANICAL TREATME1, PAGE 10 (4/91) TO: REGIONAL WATER QUALITY SUPERVISOR Please provide me with the classification of the surface waters identified in number 5 below and on the attached map segment: Name of surface waters: NA Classification(as established by the Environmental Management Commission): Proposed Classification, if applicable: Signature of regional office personnel: Date: INSTRUCTIONS TO ENGINEER In order to determine whether provisions for dual or standby power may be required for the subject facility, the classification of the closest downslope surface waters (the surface waters that • any overflow from the facility would flow toward) must be determined. You are required to submit this form,with items I through 10 completed, to the appropriate Division of Environmental Management Regional Water Quality Supervisor(see attached Iisting). At a minimum, you must include an 8.5" by 11" copy of the portion of a 7.5 minute USGS Topographic Map which shows the subject surface waters. You must identify the location of the facility and the closest downslope surface waters (waters for which you are requesting the classification) on the submitted map copy. The application may not be submitted until this form is completed and included with the submittal. 1. Applicant(corporation, individual,or other): 2. Name and Complete Address of Engineering Firm: City: State: Zip: Telephone No. 3. Project Natne: 4. Facility design flow: GPD 5. Name of closest downslope surface waters: 6. County(s) where project and surface waters are located: • 7. Map name and date: 8. North Carolina Professional Engineer's Registration No. 9. Print Name of Engineer 10. Seal and Signature(specify date): 10 of 13 DIVISION OF ENVIRONMENTAL MANAGEMENT REGIONAL OFFICES (4/91) Asheville Regional WQ Super. Washington Regional WQ Super. Raleigh Regional WQ Super. 59 Woodfm Place P 0 Box 1507 3800 Barrett Dr.,Suite 101 Asheville, NC 28802 Washington, NC 27889 Raleigh, NC 27609 704/251-6208 9191946-6481 919/733-2314 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania • Gates Tyrell Lee Wilson Henderson Yancy Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional WQ Super. Mooresville Regional WQ Super. Wilmington Region. WQ Super. Wachovia Building,Suite 714 • 919 North Main Street 127 Cardinal Drive Extension Fayetteville,NC 28301 Mooresville,NC 28115 Wilmington,NC 28405-3845 e 919/486-154I 704/663-1699 919/395-3900 Anson Moore Alexander Mecklenburg Brunswick New Hanover Bladen Robeson Cabarrus Rowan Carteret Onslow Cumberland Richmond Catawba Stanly • Columbus Pender Hares Sampson • Gaston Union Duplin Hoke Scotland Iredell Cleveland Montgomery Lincoln Winston-Salem Regional WQ Super. 8025 North Point Boulevard,Suite 100 Winston-Salem,NC 27106 919/761-2351 Alamance Rockingham Alleghany Randolph Ashe Stokes • Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford 11 of 13 MECHANICAL TREATMENT PAGE 12 (4/91) Name and Complete Address of Engineering Firm: HDR Engi neeri ng, Inc. 128 S. Tryon Street, Suite 1400 City: Charlotte State: NC Zip: 28211 Telephone No. (704) 338-1800 Professional Engineer's Certification: I, Charles E. Shue , attest that this application for-SLUDGE HOLDING TANK COVERS AND MISCELLANEOUS IMPROVEMENTS -has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed-design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. North Carolina Professional Engineer's Registration No. 10142 Print Name of Engineer Charles E. Shue Seal and Signature (specify date): .`'OQ ••',ssi /4/,. n 10142 SEAL i, cy0G , Applicant's Certification: I, 1/l/i� l/B-rn Jcrr y �yy �' , attest that this application for $i e. /ia/c�n`I 7a rile- Cov • has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature / v 9eø7 � Date ql THE COMPLETED APPLICATION PACKAGE,INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 512 NORTH SALISBURY STREET RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: 9191733-5083 12 of 13 MECHANICAL TREATMENT PAGE 13 (4/91) PERMIT APPLICATION PROCESSING FEES (effective October 1, 1990) CATEGORY NEW APPLICATIONS/ RENEWALS WITHOUT MODIFICATIONS MODIFICATIONS > 1,000,000 GPD Industrial $400 $300 Domestic/Cooling Water $400 $300 10,001 - 1,000,000 GPD Industrial $400 $250 Domestic/Cooling Water $400 $250 1,001 -.10,000 GPD Industrial $400 $200 Domestic/Cooling Water $400 $200 < or= 1,000 GPD and Single Family Dwelling - $240 $120 Sludge<or= 300 Acres • $400 • $250 . Sludge> 300 Acres $400 $250 Sewer Extensions • (nondelegated) $400 0 Sewer Extensions (delegated) $200 . 0 • Closed-Loop Recycle • or Evaporative $400 $200 NOTE: The Fees for Soil Remediation Projects are the same as for SIudges. Under the Sewer Extension Fee, "delegated to municipalities" applies only to those governmental jurisdictions that have specific delegation review authority, as granted by the Division of Environmental Management. 13 of 13 January 22, 1992 WM. JERRY TWIGGS HICKORY WWTP, CITY OF P. 0. BOX 398 HICKORY, NC 28603 Subject: NPDES PERMIT NO. NC0040797 CATAWBA COUNTY Dear Permittee: The subject permit issued on 10/29/87 expires on 10/31/92. North Carolina General Statute (NCGS) 143-215. 1(c) requires that an application for permit renewal be filed at least 180 days prior to the expiration date. As of the date of this , letter, the Division of Environmental Management had not received an application for renewal. If operation of a discharge or waste treatment facility is to occur after the permit's expiration date, or if continuation of the permit is desired, it must not be allowed to expire. A renewal request must be submitted no later than 180 days prior to the permit's expiration date. Operation of the waste treatment works or continuation of a discharge after the expiration date would constitute a violation of NCGS 143-215. 1 and could result in assessment of civil penalties of up to $10,000 per day. If continuation of the permit is desired, failure to request renewal at least 180 days prior to expiration will result in a civil assessment of at least $300.00; larger penalties may be assessed depending upon the delinquency of the request. A renewal application shall consist of a letter requesting permit renewal along with the appropriate completed and signed application form (copy attached), submitted in triplicate, referenced in Title 15 of the North Carolina Administrative Code (15 NCAC) Subchapter 2H .0105(a). Primary industries listed in Appendix A of Title 40 of the Code of Federal Regulations, Part 122 shall also submit a priority pollutant analysis in accordance with Part 122.21. A processing fee must be submitted with the application. In addition to penalties referenced above, a permit renewal request received after the expiration date will be considered as a new application and will require the higher application fee. PIPP Attached is a copy of the fee schedule from 15 NCAC 2B-0105(b) . The application processing fee is based on the design or permitted flow, whichever is appropriate, listed in the first five categories of facilities. Presently, no facility is allowed to submit a fee for the general permits listed in the schedule since the Environmental Protection Agency has not approved the State of North Carolina's general permit- if the facility covered by this permit contains some type of treatment works, a narrative description of the sludge management plan must be submitted with the application for renewal. The Environmental Management Commission adopted revised rules on October 1, 1990 (attached), requiring the payment of an annual fee for most permitted facilities, You will be billed separately for that fee (if applicable) , after your permit is approved. The letter requesting renewal, the completed Permit application, and appropriate fee should be sent to: Permits and Engineering Unit Division of Environmental Management Post Office Box 29535 Raleigh, North Carolina 27626-0535 The check should be made payable to the North Carolina Department of Environment, Health, and Natural Resources which may be abbreviated as DERNR. If there are questions or a need for additional information regarding the permit renewal procedure, please contact me at telephone number (919) 733-5083. Sincerely, PI 1! ,41i4 14• Dale Overcash, P.E. Supervisor, NPDES Permits Group cc: Permits and Engineering Unit Central Files i NPDES WASTE LOAD ALLOCATION Modeler Date Rec. # PERMIT NO.: NC0040797 Ste) 1 \17- 60 G PERMITIEE NAME: City of Hickory - .2 m'Y FACILITY NAME: He Fork Wastewater Treatment Plant Drainage Area(mi ) /02 _ Avg. Streamflow (cfs): /6 7 Facility Status: Existing 7Q10 (cfs) 2 7 Winter 7Q10 (cfs) 39 30Q2 (cfs) 6,o Permit Status: Renewal Toxicity Limits: IWC c26 % Acute/Chronic Major - _ Minor Instream Monitoring:Pipe No.: 001 Parameters Z : .00 F7-,_ C`,."'Design Capacity: 6.0 MGD Upstream y Loca /00 f.:.gr�- `-e NA Domestic (% of Flow): 66 % Downstream NA Location © /7 /13 5. C. PEPT. OF • / Industrial(% of Flow): 33 % RESOURCES AND _ f;f4,? i� fG �.��/-,- COMMUNITY DtVET-ORME- Effluent Characteristics Summer ; Winter Comments: - OCT 2 6 1992 S BOD5 ,Z3 36 (4) IMO OF ERVIRONM[ MAt MARA5 ;Eli NH3-N (m g/1) q n✓ C r,$9) MOORESVILLE HMI OFF si • ��� D.O. (mom S) s RECEIVING STREAM:the Henry Fork River Class: C TSS (mg/1) 30 .3o (4) Sub-Basin: 03-08-35 F. Col. (/100 ml) ZOO 2 0o (ram) Reference USGS Quad: E13NE (please attach)Catawba pH (SU) 6-/ 6- 7 A)P2 County: E2d.;N( /2) 7. oa��Y""x Regional Office: Mooresville Regional Office i/M vil7C) 7.P Previous Exp.Date: 10/31/92 Treatment Plant Class: class IV Clvv.4e,,, ( /L) /qs Nick/6/% /Iv Classification changes within three miles: l(�C �) q� no change within three miles. ,'1( V 20 • D.05 Requested by: Randy Kepler Date: 1e—y Z fr2"4-- = cat �) 7-41 Prepared by: �, ;y( 45i Date: o S 9z Comments: 7 ! -c ".41'`i a-4/1-'446- Reviewed b . L� Date: 1 0 a- PPF . . FACT SHEET FOR WAS'1'HL OAD ALLOCATION Request# 6939 Facility Name: City of Hickory-Henry Fork WWTP NPDES No.: NC0040797 Type of Waste: 66%Domestic/34% Industrial N. C. DEPT. OF l'ATA7CC ; Facility Status: Existing RESOURCES AiTh) ; ,, Permit Status: Renewal COMMUNITY DEv LoP:Mal - Receiving Stream: Henry Fork River Stream Classification: C' ,SEP 1 5 19921 Subbasin: 030835 County: Catawba IP Stream Charact � F,4Tl 1 1& F, or Etnia EMS'; Regional Office: Mooresviller USGS # MOORiSVILLE REGIONAL Requestor: Kepler Date: _ Date of Request: 5/18/'92 Drainage Area(mi2): 102 Topo Quad: E13NE Summer 7Q10 (cfs): 27 Winter 7Q10 (cfs): 39 Average Flow(cfs): 167,, ry , IWC (%): 26 `0 ,:, Wasteload Allocation Summary ry ' (approach taken, correspondence with region,EPA, etc.) . ,�A Facility requesting renewal of existing permit. Technical Support recommends renewal of Permit- with additional limits for metals,endrin (pesticide), and monitoring requirements. Color monitoring requirements attached.Note: Monitoring language may change prior to permit issuance. Special Schedule Requirements and additional comments from Reviewers: • Recommended by ; G1 " -lk Date: 8/17/92 Reviewed by /�0i- Instream Assessment: eCUILje1/2N-041-A--d-V-1—/ Date: d`Z g a Regional Supervisor: (2--v i(G /i�s1- Date: V./77-- Permits &Engineering: Date: /2-1e(n— RETURN TO TECHNICAL SERVICES BY: SEP. 2 9 t ' • 2 CONVENTIONAL PARAMETERS Existing Limits: Monthly Average Summer Winter Wasteflow (MGD): 6.0 6.0 BOD5 (mg/1): 23 30 NH3N (mg/1): 9 nr - DO(mg/1): 5 5 TSS (mg/1): 30 30 Fecal Col. (/100 ml): 1000 1000 pH (SU): 6-9 6-9 Residual Chlorine(11g/1): monitor monitor TP (mg/I): monitor monitor TN(mg/1): monitor monitor Rc9mmended Limits: Monthly Average Summer Winter WQ or EL Wasteflow (MGD): 6.0 6.0 BOD5 (mg/1): 23 30 WQ NH3N (mg/1): 9 nr WQ DO (mg/1): 5 5 WQ TSS (mg/1): 30 30 WQ Fecal Col. (/100 ml): 200 200 WQ pH (SU): 6-9 6-9 WQ Residual Chlorine (µg/1): monitor monitor Coler fA MI): .-monitor______ r will L re film d?eV adn�e �h ve TP (mg/1): monitor monitor TN(mg/1): monitor monitor Limits Changes Due To: Parameters) Affected Change in 7Q10 data - Change in stream classification Relocation of discharge Change in wasteflow Other(onsite toxicity study,interaction, etc.) Instream data New regulations/standards/procedures Fecal Coliform New facility information (explanation of any modifications to past modeling analysis including new flows,rates, field data, interacting discharges) (See page 4 for miscellaneous and special conditions, if applicable) • • 3 ` TOWS/METALS Type of Toxicity Test: Chronic Ceriodaphnia P/F Existing Limit: 27% Recommended Limit: 26% Monitoring Schedule: FEB MAY AUG NOV - Existing Limits Daily Max. Copper(41): monitor Recommended Limits Daily Max. WQ or EL Endrin (ng/l): 7.8 WQ Cadmium Chromium(g)/1): 195 WQ Copper Olg/I): monitor WQ Nickel Lead(AO): 983 WQWQ Zinc (1.tg/1): monitor WQ Cyanide (µg/1): 20 WQ Chloride(mg/1): monitor WQ Mercury(µg/1): 0.05 WQ Fluonde(mg/1): monitor WQ (is(-ethylhexyl)phthalate 112 WQ u Limits Changes Due To: Parameter(s) Affected Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow New pretreatment information Cd,Cr,Ni,Pb,Cn,Hg Failing toxicity test Other(onsite toxicity study,interaction, etc.) Endrin, Bis (2-ethylhexyi) phthalate X_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited,but this discharge may affect future allocations. 4 INSTREAM MONITORING REQUIREMENTS Upstream Location: 100 ft. crave-ou s+�.J �.�.�� /i/yl. ..„ �L Downstreamocation: the mouth of Henry Fork •, ,,G�,,- Parameters: , , eeal-Co orm,Condu�tifity,Color Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION&SPECIAL CONDITIONS ,Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No If no,which parameters cannot be met? Would a "phasing in" of the new limits be appropriate?Yes No If yes,please provide a schedule (and basis for that schedule)with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. 3 PIPPV Facility Name Cr 1 ` ' - 1 'L'(✓ War Permit# A/c-° gd7 57 Pipe# 'F'/ CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QR1 RLY) (**Chronic Toxicity (Ceriadaphnia) P/F ato2L%, A14Y 16.doy;See Part Condition .) The-effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina:Chronic Bioassay Procedure -Revised*September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is ► % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be pe ormed after thirty days from the effective date of this permit during the months of ttg m,4y Au& Nv✓ . Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally,DEM Form AT-1 (original)is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607-6445 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will .begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 " ' 7 cfs Permitted Flow 6.o MGD Recommended by: IWC% 6 Basin & Sub-basin 6 '3S _ Receiving Stream ^'') 1rr� County (�4-- .,.)44 _ Date 7/-? ?v - OCLR Version 9191 NPDES WASTE kD ALLOCATION Modeler Date Rec. PERMIT _ _ ,; . Nc004 -111 .-, C4 lirMalliM. FACILITY NAME: ellY coF WC-IQMI —14ENP`i PeoPlc WG0TP Facility Status: Drainage Area (mi2) (01 Avg. Strearnflow (cis): (6 -1 ExtsTING PROPOSED (circle ono) Permit Status 7Q10 (cfs)1_9..1.1Winter 7Q10 (cis) 30Q2 (cis) RENEW MODIFICATION UNPERMTITED NEW (circle one) Milor Minor Toxicity Limits: IWC 2 % (circle ears) Acute / hronic —, ..,.__ Pipe No: - OCi. Instream Monitoring: .45 'T. 4t 4- Design Capacity (MGD): . 6 , 0 Parameters 2-^^ ) , (14 Domestic (% of Flow): FS- -- Upstream rLocation Industrial (% of Flow): /.. .- R.- %,... .3q„ Comments: _ Downstream 0.., Location . 14-.-^- ir-.'-'6 bz — itv,g--- 4- _ _ Effluent Characteristics Summer Winter RECEIVING STREAM: 14W') AoRK BoDs ( Class: mg/1) '2.3 "- er) C. NH.-N (mg/I) 9 _ _ Sub-Basin: 03 - o2 - 3'5.— a 5-- 5.._Reference USGS Quad: 5- ' 73 iit)6 (please attach) D.O. (mg/I) County: TSS (mg/I) 36 36 C.45-44.4);-&A . , 1,06a loot Regional Off F. Col. (/10OrnI)ice: As Fa _G. ()) Ra Wa Wi WS Gig frallP *ail pH (SU) ' . Requested By; .50CAE2- g7241PC-rE'S Date: .. 2-4" 97 : - Prepared By: c. fDate: --1(244/ 4-2 . 4..' 1 _ . Reviewed By: Date: — o Cmments: ...‘1„..-............ ,, ,O ,,...4,.....:1&--tAL _____ Facility Name (.LL(Zo'r1y� rIcw : 0,1 Permit a I�COoC{o �Ct'7 TOXICITY TESTING REQUIREMENT The effluent discharge shall at no. time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay proce- dure (North Carolina Chronic Bioassay Procedure - Revised *February 1987) or subsequent versions. The effluent concentration at which there may be no observable inhibi- tion of reproduction or significant mortality is '7 % (defined as treatment two in the North Carolina procedure document) . The permit holder shall perform j monitoring using this procedure to establish compliance with the rmit ondition. The first test will be performed within thirty days from issuance of this permit. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the appropriate parameter code. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Technical Services Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemi- cal/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from this monitoring requirement or tests per- formed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited docu- ment, such as minimum control organism survival and appropriate environmen- tal controls, shall constitute an invalid test and will require immediate retesting. Failure to submit suitable test results will constitute a fail- • urs of permit condition. 7Q10 cfs Permited Flow MGD Recommended by: Basin & Sub-basinSr a3og3� roc (ram `f (• Oc*�� Receiving Stream 4�.,,� �.,�� �1. C (�I County C (.,.,.�� Date -� 1 , f457 .-..---------------------- WASTELOAD ALLOCATION APPROVAL FORM -,Ti t Number : iVCC>i}r'Cf797 - - 1 i ty Name : HICKORY HENRY FORK. Type of Waste : MUNICIPAL (33% INDUSTRIAL) Status : EXISTING Receiving Stream : HENRY FORT( RIVER Stream Class : C SubL-tasin : 030935 County : 'CATAWBA Drainage Area (sq mil : 101 Regional Office : MRO Average Flow (cfs) : 167 Requestor : SAM BRIDGES Summer 7010 (cfs) : 24.9 Date of Request : 3/24/87 Winter 7010 ( cfs) . _ Quasi : E 13NE 301!2 (cfs) . RECOMMENDED EFFLUENT LIMITS --- -- _�-- --_--__. : 4.,v...--+.,„ winter current Waste low (mgd ) : 6 6 6 5-Day DOD (mg/1 ) : P3 30 25 Ammonia Nitrogen (mg/1 ) _ c� 1y. �- nr:rT. r�; �_• , L • Dissolved Oxygen (mg/1 ) . 5 3 `t COAii17E.1 •'; :tr , ,. r:1 TSS (mg/1 ) : 30 30 3c, 1T'Y 1)ts,1 E V�}-,+r:YT Feca1. Colifcorrn (1t/100m1. ) : 1000 1000 1000 pH (SU) : 6-9 6-9 6-9 JUL 1357 b1i1SIOli OF Dirffiu`",,'E!!Mt P.A r,4GEMV 1s�Ct7r�ES�'il1.E REGIONAL OFFICE MONITORING - -_... _..-._.__.._._....__---_ Upstream (YIN) : Y Lctcat ian: Ntex0e c,,,t .(4 Downstream (Y/N) : Y Location: As 0,L,.,r „,,,rft. „c 0.Q,..-.1 1;«1 es ?ex.4, Lk _ COMMENTS TOXICITY REQUIREMENTS ATTACHED. INTERACTS WITH PERMITTED LONGVIEW DISCHARGE. SELF MONITORING DATA ATTACHED. RECOMMEND COPPER MONITORING. 1 {Q. --6 Ra w, : (50, r• 'MIde c a oq4 4 5 aAA6Q 1-43 N p,abt• ..�.� 0.'c_1c.� iS Ca-ClicA in i-0:4.ccel "-via" "t 4uSc�e�-k- it1144- 1E05 IAA. 1brx,�•. 011/441 .4 r'Gta+ . a-CC Recommended by :-.p.„.,..,,a. c...... J/ate ._:._...� i2 t� 0 Reviewed by , Tech . Support Supervisor _______ Date 7 w 6 - Regional Supervisor Al_ _ .L_ - -- '-..__ ...7 Date `� - Permits °: Engineering ____ Date I �7 AUG 19 1987 • RETURN TO TECHNICAL SERVICES BY STAFF REPORT AND RECOMMENDATIONS riF:artI - INSPECTION OF EXISTING WASTEWATER TREATMENT PLANT SITE' visited: City of Hickory Henry Fork Wastewater Treatment Facility 2. Date of Inspection: ,4/20/82, Date of Report: 5/13/82. 6 3. By: J. Thurman Horne, P. - 9 gl • ' 4. Person contacted: James --'--- p6:-. rby, Chief Operator 5. Directions to site: . From the intersection of S. R.)1l4 and S. R. 1008, travel southeast on S. R. 1144 approximately rie mile to an entrance road off the left (north) side of S. R. 1144. The facility is at the' dead end of the entrance road. \ ,@Le 6. The bearing and distance to the existing point of effluent discharge is: Longitude 81°19'30" and Latitude 35°39'5O". ' 7. Size: Approximately 86 acres. Adequate area is available for the proper operation and maintenance of the existingfacilities. 8. Topography: Hilly, 5-20% slopes. 9. Location of nearest 'dwelling: None within 1000 feet. 10. Receiving Stream: Henry Fork River in the Catawba River Basin (a) Classification: "C" (b) Minimum 7-Day, 10-Year discharge at site: (c) Usage: Fishing, secondary recreation, agriculture, and any other usage except for primary recreation or as a source of water supply for drinking, culinary or food-processing purposes. Part II - DESCRIPTION OF EXISTING TREATMENT WORKS The existing facility is a 6.0 MGD two stage biological treatment plant consisting of an influent pump station, a mechanical bar screen, grit ' chamber, instrumented flow measurement, flow equalization basin,. primary clarifiers, rotating biological discs for carbonaceous and nitrogenous treatment, final clarifiers, chlorine contact basin, post (cascade) aeration, aerated sludge holding lagoon (diffused and mechanical) , _ sludge conditioning through chemical oxidation (purifax) , sludge drying beds and auxilliary power supply. It has recently come to the attention of the Mooresville Regional Office that the City is disposing of dried sludge by land application without a permit. The City has been notified of the need to apply for a permit and the Mooresville Regional Office is awaiting a response. CTI Page Two • rt III - EVALUATION AND RECOMMENDATIONS The most recent Compliance Evaluation Analysis (March 26, 1982) indicated • that the effluent was in compliance with the limitations in the existing Permit'. 'The most recent monthly self-monitoring report .(March,' 1982) ,contains the following reported results: - • Parameter, Effluent Concentration Monthly Average Flow 2.4,MGD . . Temperature , fl 16°C pH ', , , 7.0 7.4 s.u. Settleable Matter 0.09 m1/1 • Residual Chlorine 1 .2. mg/1 B0D5 .12 mg/1 _ . COD ' ' - - 332 mg/1 NH3 as N 7 mg/1 . Total Residue 568 mg/1 . TSR - . • 28 mg/1 Fecal Coliform 2/130 nl Dissolved Oxygen 8.7 mg/1 • During the inspection, there appeared to be excessive solids in the effluent. ' The operator explained that the plant had just been subjected to a large quantity of inflow as a result of heavy rainfall the day before. It was also observed that one of the primary clarifiers was 'not in service at the time 'and also there appeared to be trouble with.the sludge removal system in the final clarifiers.. The sludge appeared to be mostly liquid with too 'little solids concentration. The operator indicated that there . might be som clogging in the suction line which was in effect straining the solids- and removing mostly water. The operator agreed to further check into this to see what action needs to be taken. . Otherwise, it appeared that the faciIiiy is being properly operated and maintained. • It is recommended that the NPDES Permit be renewed. ' r , arol ina rye cirtmen 1 of Natural / "sn `' r1.�`rt �—J yam` a ,-/ �l ,py f ' ` f Resources Community Develo men- '_.f"� r( x �>�, M�'r�x'�, '�'w � Y 4d J an-les i . '--'. ms Jr., Governor Joseph W. Grinsl.et=, Secretary IVISION O1 ENVIRONMENTAL MANAGEMENT M6lx e 12 L.,87: ,,e TA 4 Mr. Wm. Jerry. Twiggs / , :;,ma ( xw0.d , , City of Hickory� �__ �' .�__. 'i,,''r� P. O. Box 398 9a. Hickrara_t_ North Carolina 28603 SUIT. . �f''',.a', cation for NPSSS Permit ca wb Co Deer Mr. "1'wig gs Receipt of the following documents is hereby acknowledged; Application Form Engineering Proposal. (for proposed control facilities) x�_ equest for permit renewal. U t n e r If any of the items listed below are checked, the application received is incomplete and the indicated item(s) must be received before review can begin: Application Form (copies enclosed) _ Engineering Proposal (See (b) 1-5 on attached) ^Other If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to Mr. B _ _. . (919/733-5181) of our Permits Unit for review and preparation of a draft permit. Once the permit is drafted, public notice roust be issued for forty-five (45) days prior to final action on the issuance or denial of the permit. You will be ad- vised of any comment;;, recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this application, please contact the review person listed above. Sincerely, Lee. Fleming, Jr. , P.E. Branch Head-Permits & Engineering Branch Water Quality Section Mooresville Regional Supervisor _ Mr., Bill Mills_ P.0 Bo.,. 27687 kaleig North Carolina 2�i`ci 1r� e o folOrrooftun,r) At1rrrn 1 .e A c hor,. t mploF^er �ryM* -CK �©94''a }HVI,h, A- I Y IC CI Y' {.. b y 4, I„cDpFONATEo z .m" PUBLIC UTILITIES DEPARTMENT v 4878,•744 °.•4 CnUN .4'` .Y04h44.:1' March 8, 1982 -,a Mr. Robert F. Helms, Director N. C. DEP VT OF NATI RISCU'. :Do 03f,'t1UNITY DENT 1OWENT Division of I vironnEntal Management P. O. Box 27687 Raleigh, North Carolina 27611-7687 Dear Mr. Helms: Re' LAID irat i on of NPDL Permit No. NGbC Q797, Catawba County As stated in your letter of March 4, 1982, our Permit NC 0797 will expire on December 31, 1982. We are requesting that our permit be renewed. There will be no change in the discharge. If additional in forgot ion is needed, please advise. Sincerely, \' n 2 ry gam` Public Utilities Director WJT/bb N. tov ors �,,�, 44,0 tl��o 4 3 r , State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North. Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor `,t , ,. R. Paul Wilms S. Thomas Rhodes, Secretary �' :a 1—4 r i.36, sF,. tii ¢; x.r v�a,.r;t� r Director ��°.�"his � �b � 4 Subject : NPDES Permit Application NPDES Permit No . COO q s°` �N 1:70 Woo Q ., County Dea�r.G tv 4 1 yS.s This is to acknowledge receipt of the following documents on :g157 "" Application Form, Engineering Prop44 —t (for paposed control facilities) , i„,„0— Request for perm t .renewal_, yr. . .( Application ProcessingF � Fee of $ 00 Lpn0 , ;„ !it. Other The items checked below are neede4Jefore review can begin: Application form : , , ;h1 A (Copy enclosed) , Engineering Proposal (See Attachment ) , Application Processing. Fee of $ vvlUga Other If the application is not made complete within thirty 30 days , it will be returned to you and may be resubmitted when complete . This application has been assigned to 2 t ( 919/733-5083) of our Permits Unit for review. You will be advised of any comments recommendations , questions or other information necessary for the review of the application . I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge . If you have any questions regarding this application, please contact the review person listed above . Sfiilce:rely, Arthur Mouberry , P . E . Supervisor, Permits and Engineering co : l,,et s,° z r r e l ``1 Pollution Prevention Pays PO Box 27687,Raleigh, North Czrolina 27619w7687 Telephone 919-733-700 An Equal Opportunity Affirmative Action Employer • if•-14‘ f . - •�� f NIC ha .+•..•.,ray, CITY OF HICKORY �v`� � 4.0 POST OFFICE BOX 398 • HICKORY,NORTH CAROLINA 28603 • 704/322-2605 °. "`ia'°'.t r cou Public Utilities Department r VAR cl im• February 19 , 1987 'a 2fSf(l Mr . Ron McMillan, Regional Supervisor NC DEPT ., OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT PO Box 27687 Raleigh, NC 27611-7687 Dear Mr . McMillan : SUBJECT : NPDES Permit #NC0040797 The permit for our Henry Fork Plant (#NC0040797) will expire on September 30 , 1987 . By this letter , we are requestiing renewal of this permit with no changes for the discharge . Enclosed is a check for $100 . 00 for the application processing fee . Should you have any questions , please advise. Sincerely , VV' 7 \9"d";- Wm. Jerry Twiggs Public Utilities Director bb Attachment • 41, MAR 5 1987 PERMITS & ENGINEERING APR 3 1987 PERMITS !, ENC NE[RA( State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 274511 James G. Martin, Governor {V j t rc , t Ot NI 7 R. Paul WilmsS, Thomas Rhodes, Secretary Director M(, �1 arSatry� ?gal cis Pu 6dre Uti �s 'P,rtick,r ' '1hc kar3 Esc r N'C� �'8 t Subject : NPDES Permit Application NPDES Permit No. NCO() rt� I r t i.&u0 T P Dear 6rAfr�Yu for, County .. _ w. g This is to acknowledge receipt of the following documents on 3 s 87 Application Form, Engineering Proposal (for proposed control facilities) , Request for permit renewal , 4.! Application Processing Fee of $ /Co,00 , Other The items checked below are needed before review can begin :' , Application form n70,14.irci gpfoi A ( Copy enclosed) , Engineering Proposal (See Attachment) , APR Application Processing Fee of $ :'� Other If the application is not made complete within thirty (3OTaays , it will be returned to you and may be resubmitted when complete . This application has been assigned to IMue( I • pf, 1 f 5 (919/733-5083) of our Permits Unit for review. You will be1/4fidvised of any comments recommendations , questions or other information necessary for the review of the application . I am , by copy of this letter , requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge . If you have any questions regarding this application, please contact the review person listed above . cerely, 4 (1444•.14. L. rthur Mouberry, P.E. /� /�,,�,�+}� . G� Supervisor, Permits and Engineering c c • fi lrc ,l ``eJ't/ ioJ1( )4 o Pto1hwtion Prevention Pbyr Po Bat ram,Raleigh, Nord,CsnaMna fl6H 76V Tekph ne 919-733-M$ An Equal opvorn,mhv Affirmative Areinn FrritArev r NOttrt'1i CAROLINA DEPT. OF NATURAL RESOURCES MD COMMUNITY DEVELOPMENT ENVIRONMENTAL. MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM _ AGENCY us[ APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER STANDARD FORM A —MUNICIPAL SECTION L APPLICANT AND FACILITY DESCRIPTION Unless otherwise specified on this form all Items are to be completed. If an Item Is not applicable indicate'NA.' ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. Please Print or Type • • 1. Legal Name of Applicant - 101 ' City of TU nknry (see instructions) • 2. Mailing Address of Applicant (see instructions) PO Box 398 Number&Street 102a — - City 102b Hickory State 1MM NC ". Zip Code 102d 28Q03 1. Applicant's Authorized Agent (see Instructions) Name and Title 103a • Number&Street 102b PO Box 393 •City Iris. Hickory ,,,i a ''I . State 103d NC zip Code Iris. 211603. • APR 3 1987 Telephone 10af 704 322-2605 Area Numb., PERMITS LNGINEFRING 4. Previous Application Coda If a previous application for a per- mit under the National Pollutant Discharge Elimination System has • been made,give the dale of application. 104 YR MO DAY I certify that I am familiar with the Information contained in this application and that to the best of my knowledge and belief such information- is true,complete,and accurate. Wm. Jerry Twiggs IO2. Public Utilities Director Printed Name of Perron Signing Title L?'t.:t.c rl �• 1f 1021 YR MO DAY Sign t e of A piicant or Ai Iced Agent I Date Application Signed North Carolina General Statute 143-215.6(b) (2) .provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing,,that Article, shall be guilty or a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18.U.S.C. Section 1001 provides a punishment by a fine or not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) 1 I • • FOR AGENCY 116E S. Facility(see instructions) Give the name,ownership,and physi• cal location of the plant or other operating facility where discharge([) presently occur([(or will occur. ' Henry Fork Wastewater Treatment Plant Name 4111R • • Ownership(Public.Private or Both Public and PrNato). ?Ili, ckPUB 0 PRV 0 8PP Check block if a Federal facility fost ❑FED and giro GSA Inventory Control Number laid, Location: Number i Street llift City 1144 hickory - county UM* Catawba Stale 1st►', North Carolina S. Discharge to Another Municipal Facility(see instructions) a. Indicate],part of your discharge ills 4LI Yes 0 No is into a municipal waste trans- Port system under another re- sponslble organization. If yet, complete the rest of this Item and continue with Item 7. If no, go directly to Item 7. b. Responsible Organization Receiving°lseharya City of Conover • Name .1040 Number i Street 104e PO Box 540 city 1044 Conover Slate tole Nnrth C'.irnl j na • 2CG13 Zip Code 1O4f C. Fac lity Which Reeelves Dbcharge 104a Give the name of the facility (waste treatment plant`which re- ceives and Is ultimately respon- tibie for treatment of the discharge from your facility. d. Average Daily Flow to Facility 1041h .125 mgd (mgd) Give your ge daily How Into the receiving facility. 7. reality Pitchouts.Number and ()Rehires Volume (me instructions) . Specify the number of dlscharg il described in this application and the volume of water discharged or(oat to each of the categories below. Estimate average volume per dip'Jn million gallons par day. Do not In- dude intermittent or noncontlnuoua. . •' overflown.bypasses or seasonal Ms- • • • • , charges from lagoons.holding • ponds,etc. FOIL AGENCY USE • # I Number of Total volume Discharged, Discharge Points Million Gallons Per Day • To: Surface water 10761 1 1�7t3f E �I® Design Flow • Surface Impoundment with ' no Effluent 107161 ;lS7Jl►S Underground Percolation f07e1 Well(Injection) 7E7ft '97e Other T07e1 4►Y4 Total Item 7 107f1 11l1H If'Other'is specified,describe 10711 If any of the discharges from this • facility are Intermittent.such as from • 'overflow or bypass points, Or in • - seasonal or periodic from lagoorB. holding ponds,etc.,complete Item 8. 0. Intermittent Ditch/reel a. Facility bypass points N/A indicate the number of bypass 1B8i points for the facility that are • discharge polnts.(see Instructions) b. Facility Overflow Points w Indicate the number of overflow Nab N/A points to a surface water for the facility(see Instructions). c. Seasonal or Periodic Ditcher's N/A Points Indicate the number of 101e points where seasonal discharges occur from holding ponds, lagoons,etc. I. Collection System Type Indicate the type and length On 10li mules)of the collection system used by this facility. Case instructions) Separate Storm 0 SST Separate SanItary a SAN Combined Sanitary and Storm 0 CSS Both Separate Sanitary and Combined Sewer Systems ❑BSC Both Separate Storm en= Combined Sewer Systems s0Pb ❑SSC Length _145 miles 10. Municipalities or Areas Served • (see Instructions) Name Actual Populallon Sewed Ilia Tnwn of T nngvi Qw 11N 4 000 1Tsi Town of Brookford ltlw 1,000 11r 11011 . 4 - Iles 311116~ 1tq 1fN Total Population Served • FOR AQINCY USE 11, Average Dilly Industrial Flow I Total estimated averags daily wait, ul m9d flow from all industrial sources. Y a is Note: All major industries(as defined In Section IV) • discharging to the municipal system must be listed In Section IV. • • 12. Permits,Licenses and Applications List all existing,pending or denied permit%licenses and applications misted to discharges from this faclllty.(sa,Instructions) For Type of Permit Date Date Date Explratron Issuing Agency Agency Use ID Number Flied imbed Denied Date or Lk,nN r: f V 1JM$/DA YR/MQ/DA YR/S.1Q/DA , Yli/MO/DA • s } l €S 3�'f+ a-k,:1:a t a f�� x ,{",;b` 1, NC Dept o*'- ` r: ,'•• NPD]:S NC0040797 2/9/30 87/9/30 NRCD 2. • G r 13. Maps and Drawings Attach all required maps and drawings to the back of this application. (see InstructIons) 14. Additional information s• �° Item 411,1t1 Number Information • STANDARD FORM A—MUNICIPAL FOR AGENCY USE SECTION II. BASIC DISCHARGE DESCRIPTION Complete this section for each present or proposed discharge Indicated In Section 1.Items 7 and a,that Is to surface waters. This includes discharges to other municipal sewerage systems In which the waste water does not g0 through a treatment works prior to being discharged to surface waters. Discharges to wells must be described where there ire also discharges to surface waters from this facility. Separate descriptions of each discharge are required even If several discharge originate in the sense fiellity. AU values for an existing discharge should be representative of the twelve previous months of operation. If this is a proposed discharge.values should reflect best engineering estimates. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. t. Dtacherpa Serial No.end Pismo 001 a. Discharge Serial No. I tau ' (see instructions) b. Discharge Name - stilt Henry Fork River Discharge. Give name of discharge,If any• (see Instructions) • c. Previous Discharg■Serial No saGie .N/A If a previous NPDES permit • application was made for this charge(Item 4,Section I)provide previous discharge serial number. • • 2. Discharge Operating Dates 79 12 a. Discharge to Begin Data 2a1a If the discharge hes never YR MO occurred but Is planned for some future date,give the date the discharge will begin. • b. Discharge to End Date 11 the die. gong N/A charge It scheduled to be discos. YR MO tinued within the next 5 years, give the date(within best estimate) • the discharge will and. Give rea- son for discontinuing this discharge in Item 17. 3. Discharge Location Name the political boundaries within which A nw c the point Of discharge Is located: ex- State Hy. North Carolina County It?>r Catawba (If applicable)City dr Town 303. City of FTi ckory 3031 4. Discharge Point Description (see instructions) • Discharge is Into(check one) • Stream(Includes ditched.arroyos, 214a E)STR and other watercourses) Estuary 0 EST • Lake ❑LKE Ocean ❑OCE Well (injection) ❑WEL • Other ❑OTH If'other'is checked,specify type flf14t1 • S. Discharge Point—Lat/Lon,• Slate the precise location of the • point of discharge to the nearest second, (lee Instructions) Latitude aM. • 3J DEG. 39 MIN. 48 SEC Longitude -` JJ >r 81 DIG. 19,MIN. 30 SEC 11-1 . ' This section contains a pekes. DISCHARGE SERIAL NUMBER FOR ASBNCY USE 001 I. Discharge Receiving Water Name Henry Fork River Name the waterway It the point of ,_I discharge.(see Instructions) . For Agency Use For Agency Use ; *op: 303e • If the discharge Is through an out- zj . F4 a fall that extends beyond the shoreline .t` " �. : = " 0 or Is below the moan low water line. • complete Item 7. • 7. Offshore Discharge a. Dlschargee Distance from Shore 117* - Zp feet b. Discharge Depth Below Water 3 Surface 11'S7! feet If discharge Is from a bypass or an overflow point or Ise seasonal discharge from a lagoon.holding pond,etc.,complete Items i,9 or 10, as applicable,and continue with Item 11. • I. • Bypass Warhorse tsee Instructions) a. Bypass Occurrence • Check when bypass occurs Wet weather• Mist ❑yes C30N0 • Dry weather Ma. ❑Yes- Er No 11 • b. Bypass Frequency Give the •• actual Or approximate number of bypass Incidents per year: Wet Weather lMb1 N/A times per year Dry weatherN/A times per year c. Bypass Duration Give the overage bypass duration In hours. • Wet weather DUON/A hour Dry weather Mast N/A hours • d. Bypass Volume Give the average volume per bypass Incident. In thousand gallons. • wet weather Mt1 N/A thousand gallons per Incident Dry weather 'Mat _.N/A thousand gallons pei Incident a. Bypass Reasons Give reasons wtiy bypass occurs. HBe N/A Proceed to item 11. - P. Overflow Dkc#arge lute Instructions) a. Overflow Occurrence Check when overflow occurs. Wet weather S!!al ❑Yes No Dry weather /Ma D Yes ®No ' I b. Overflow Frequency Give the actual or approximate Incidents per year. Wet weather '" ; �. Pd/ri A .Mines per year Dry weather a N N/A times per year r • • DISCHARGE SERIAL HUMMER FOR AO[NCY I1$I c Overflow Duration Give the • average overflow duration In hours.. Wit weather as .i N/A hours :.r.. Ate Dry weather N/A_Hour. d. Overflow•Volume Glee the x . Peerage volume per overflow incident In thousand gallons. « • Wet weather: _Mogi N/A thousand,.lions per inddent Dry weatMr 4▪pfga N/A thousand gallons per Incident Proceed to item 11 "; • 10. S {/Period►.Discharges ^,;, s s r�.. a. Seasonal/Periodic Discharge t.•1w ;u • Frequency if discharge is Inter- ;'•*lDii.:, NIA times per yaw mittent from a holding pond, lagoon.etc.,give the actual or ,y • approximate number of times • ?y this discharge occurs per year. • • b. Seasonal/Periodic Discharge N/A Volume Glee the average ham: thousand pitons per discharge occurrence volume per discharge occurrence In thousand gallons. >.▪,• 4 • c. Seasonal/Periodic Macharfe 'y N/A' Duration Give the average dune ',Mk.. . tion of each discharge occurrence Ih days. • • d. Seasonal/Periodic Discharge Occurrence—Moeths Check the a*.,, ❑JAN ❑FEB ❑MAR months during the year when the discharge normally occurs. > . ❑AP,R MAY ❑JUN "t7 ❑JUL ❑AUG OSEP fin,r ❑OCT ❑NOV ❑DEC •11. Discharge Treatment ing, sD . a. Discharge Treatment Deserlt►tlOn a••..,, Describe waste abatement vac. Pees used on this discharge with • c ■brief narrative. {See Inslruc `< tlomi • ip, Influent lift station, mechanical screening, grit removal unit, continous flow meter, flow equalization, dual primary clarifiers, rotating biological discs system for carbonaceous and nitrogenous treatment, dual final clarifiers, chlorination of effluent, cascade aeration) chemical oxidation of sludge, treated sludge holding basin and land application of sludge. • • 11-3 DISCHARGE SERIAL NUMSER FOR AGENCY UStl 111111111 14. Dasadption of tnttusnt and[ffluant(saa Instructions) (Contlnuad) Influent Effluent Parameter and Code i I.� `d I (1) (2) (3) (4) (5) (6) (7) - Total Solids - _ - .. t mg/I 673 • 612 462 821 Weekly corgi oosoo i Total Dissolved Solids ma/I 70300 • Total Suspended Solids 1 00530 191 13.7 6 23 Daily comp Settleable Matter(Residue) - 90545 '.07 ' .07 .1 Daily grab I Ammonia(UN) mill 4.3 1.04 .49 1.6 Weekly comp 00610 (Provide if available) 1ieldahl Nitrosen mg/I 00625 (Provide if available) Nitrate(as N) ma/1 00620 (i'rovidc if available.) Nitrite(as N) mg/I 00615 (Provide if available) Phosphorus Total(u P) me 00665 (Provide if available) ; Dissolved Oxy6en(DO) min 00300 -! 6.65 I 1 . 6.1. 17.4 Daily gra ' '... .A'- _-J: :.-RW .. -'4'1'r M-- ' '--•. . .. • +'i7".5 ++' -- .''. ...,a`. -.a:,•yk_,.'Pr'_}: k his• '='N'S:l `'.`r'P s-3't ih'µ-^:tip+, ._ - DISCHARGE SERIAL NUMBER • FOR AGENCY YSat 14. Dascrlptlon of Influent■nd tifflwnt Iwo Instructional III>I I Influent Effluent . - T • A �+ Parameter and Code . Z ; < . _> x > o 0 e > � 3e = e ze r (1) (2) (3) (4) (3) (6) (7) #4.-- Flow Million gallons per day 50050 3.0 3.0 2.4 3.3 Daily cont. PH • Units • 00400 6.9 7.5 Daily grabl Temperature(winter) 'F - ! 74028 63.2 59 66.2 Daily . grabl • Temperature(summer) 'F 74027 87.2 84.2 89.6 Daily grab Fecal Streptococci Bacteria - Number/100 ml • 74054 .... • (Provide if available) Fecal Conform Bacteria — Number/100 m1 74055 •+.(Provide if available) 5.7 Daily grab Total Coliform Bacteria . Number/100 ml 74056 • .. (Provide if available) BOD 5-day mg/I 00310 212 ' 20.1 12 31 Daily cOIT1 Chemical Oxygen Demand(COD) mg/I 00340 110.6 D7 163 Weekly comer (Provide if available) OR - - r- Total Organic Carbon(TOC) mg/1 00680 (Provide if available) (Either analysis Is acceptable) Chlorine—Total Residual melt 50060 r F .3 .7 1.0 Daily grab • 11-5 �__s-- x_s....-:..W11.�:-:..._L- _.._.....�......._.. •�...:s\..?Y - ..._... ..• : . ...w .:_':+«.:.t t4%.t...f:Ar.l.-::.....-�..:.-al::rr•:v:.� .«,.,....:..�.._`... 5t.•--:.ai.:. DISCHARGE SERIAL NUMBER • FOR AGENCY USE 001 111111 1S.Additional Wastewater CMreeterbika Check the box next to each parameter if it Is present in the effluent.(see instructions) Parameter E. Parameter Parameter E (215) (215) (215) a a. Bromide Cobalt Thallium 71870 01037 01059 Chloride Chromium - Titanium 00940 01034 01152 - Cyanide Copper Tin 00720 01042 01102 , • Fluoride Iron Zinc • 00951 • 01045 01092 Sulfide Lead • Algicides• 00745 01051 74051 • Aluminum Manganese Chlorinated organic compounds' 01105 01055 74052 Antimony Mercury • Oil and grease 01097 71900 00550 Arsenic . Molybdenum Pesticides• 01002 •01062 74053 Beryllium Nickel • Phenols 01012 01067 32730 - Barium Selenium Surfactants 0I007 01147 38260 Boron Silver Radioactivity i j 01022 01077 ' 74050 - Cadmium 01027 - -J •Provide specific compound and/or element in Item 17,if known: Pesticides(Insecticides,fungicides.and rodentkides)must be reported in teems off the acceptable common SINUS specified tnAceepeabk am- nion Malta and nk.J Names for the Ingredient Seatemenr OR Pesticide Labrl;2nd Edition,Environments!Protection Agency,Washington, D.C. 20250,June 1972,as required•by Subsection 162.7(b)of the Itegutations for the Enforcement of the Federal hisecticlds,Fungicide,and Rodentidde Act. 11-7 f, • • • DISCHARGE SERIAL NUMBER r FOR AGENCY USE 001 • 4 .AH • b.' Discharge Treatment Codes u, Al, G. J, .C, UNA, Ifta3, XT, Using the Codes listed in Table I 111* of the Instruction Booklet, • describe the waste abatement , AC, ti`,B, V processes applied to this dls- charge in the order In which they occur,If possible. Separate all codes with commas except where slashes are used • to designate parallel operations. • if this discharge Is from a municipal waste treatment plant(not an overflow or bypass),complete Items 12 and 13 12. Plant Design and Operation Manuals Check which of the following are • currently available a. Engineering Design Report siaa b. Operation and Maintenance Manual OD'. El • 13. Plant Design Data(see instructions) • a. Plant Design flow(mad) • ��,- 6.0 mud b. Plant Design BOO Remove)(%) .313,: 95.4 x, C. Plant Design N Removal(44) . "133" 45• x cl. Plant Design P Removal(%) a1a. N/A a. Plant Design SS Removal 04 alai 88.0 • 1979 • f. Plant Began Operation(year) SIN N/A g. Plant Last Major Revision(rear) alas * Cascade Aeration • • • • • tt!'•10/-u goo a411J0 fl{tUclw Lg11NIt3Ao •�'ns g.�I .. • • • • • • • • • • • • • • • • • • • • aeq uoliNuiolu I W nN 1U�11 • . u9liirua{ulIe4OI$IPPV 'L1 1111:1 g elnlltl iuwudlnbe W"wood Jo+I+ui1V ScV «; fuolleit i{Ii uas IM uol43ello3/oi • %sr:�� *sou;aulOnpul Alum 6uidwnd '•_ Joplin AO{moirt01 eieuiouv ! 1�f k' ..: rBuYniP NW.00► • elVrlletie ue noaiuoa Wild Oul 7lf1 A2N3DV 110d • Molloi Wi{l)ICJ NG11103 1uuw •I11 TOO • . • 113gI4f1N 1V11I3S 3011V143S10 • .....w---r.e...a `i•:. -- ------_.---_T'- --- --.. - -' - •_-...._. -_, ., .--.w..,.,...,_. .v,- :.u.. r..: _. _Lc ..-.fit :.-._.�•_._.. _ _ ' • • PON AGENCY USE STANDARD FORM A-MUNICIPAL p^� 1 • • SECTION ILL SCHEDULED IMPROVEMENTS AND SCHEDULES OF IMPLEMENTATION . This section requires Information on any uncompleted Implementation schedule which hes been Imposed for construction of waste treatment facilities. Requirement schedules may rum been established by local,State,or Federal agencies or by court action. IF YOU ARE SUBJECT TO SEVERAL DIFFERENT IMPLEMENTATION SCHEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF AUTHORITY IMPOSING DIFFERENT SCHEDULES(ITEM lb)AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATIONAL UNITS(ITEM lc),SUBMIT A SEPARATE SECTION ill FOR EACH ONE. • • 1. Improvements Required • FOR AGENCY USE a. Discharge Serial Numbers ` i } R r * ` • x r= � y..,.. • Affected List the discharge serial numbers,numbers,assigned in Set- lion II,that are covered by this . Implementation schedule • b. Authority Imposing Requlrensent zeta • Check the appropriate Item Indi- cating the authority for the Inv pigmentation schedule. If the • identical Implementation sched- ule has been ordered by more than one authority,check the . appropriate items. (see In- • structions) • '>)f11r ❑LOC Locally developed plan• ❑ARE Arsewide Plan BAS Basin Plan • Slate approved Implementation 0 SQS Schedule • Federal approved water quality ❑wq5 - standards Implementation plan . Federal enforcement procedure ENF' • or action CRT • State court order • 0 FED Federal court order • C. Improvement Description Specify the 3-character code for the General Action Description In Table II that best describes the improvements required by the Implementation schedule. If move • than one schedule appllea to the facility because of a staged con- struction schedule,state the stage of construction being described here with the appropriate general action code. submit a separate Section III for each stage of construction planned. Also,list all the 3-character(Specific Action)codes which describe In-more • detail the pollution abatement pr•ctices that the Impemehtation Schedule requires. 3-character gene/al action description Vim • 3-character specific action descriptions 3111111 2. Implementation Schedule and 3. Actual Completion Dales Provide dates Imposed by schedule and any actual dates of completion for Implementation steps listed below. Indicate dates as accurately as possible. ties Instructions) implementation Steps 2. Schedule(Yr/Mo/Day) 3. Actual Completion(Yr/MO/Day) a. Preliminary plan complete 303e _//_ 30-: b. Final plan complete g03D ___/_/_ 3 _/_/- c. Financing complete L contract Mfg /_/ OWN) . /. /_____ awarded d. Site acquired DOSS -/-/- .8113d e. Begin construction 1 -/_/_ *S _/ • I. End Construction 30it _/_/ 14• . • g. Begin Discharge ZOO • h. Operational level attained__ • a3iir .�/ `J • • a • • III-I • ThJa aeof/on contains1 Pas. FOR AGENCY USE.i STANDARD FORM A—MUNICIPAL r J SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial facility discharging to the municipal system,using a separate Section IV for each facility desrrip• lion. Indicate the 4 digit Standard Industrial Classification(SIC)Code for the industry,the major product or raw material,the flow(in tho,:- sand gallons per day),and the characteristics of the wastewater discharged from the Industrial facility Into the municipal system. Conwil :Asia III for standard measures of products or raw materials. (see instructions) 1. Major Contributing Facility (see Instructions) Name 401a Southern i insi erySE -_ • Numbara,Street 401b 953 C Avenue, City 401c Hickory County 401d Catawba -- - State 401e North Carolina • Zip Code 4011 28601 — } • 2. Primary Standard industrial 402 2w1 Claullicatlon Coda lief Instructions) Units(Sae 3. Principal Product or Raw Quantity Thais III) Material (sea instructions) - Product 403a 'Hosiery 4fa. - 40310 • Raw Material 403b dad 40n • 4. Flow Indicate the volume of water 26 discharged into the municipal eye.- 404a thousand gallons per day tern In thousand gallon per day and whether this discharge is Inter- 404b a Intermittent(Int)DContirwous(con) mitten!or continuous. S. Pretreatment Provided Indicate If 405 DYes :t7INo . pretreatment Is provided prior to entering the munklpal system G. Characteristics of Wastewater (sea instructions) Parameter r Name TSS p11 DOD zinc Chromium Oi1Siirer se 408e Pirameler Number 00530 00310 01002 01034 00350 40eb Value - - 78 6.9 605 .079 .51 17.8 • • This section contains!page. coo 1114e.7os 1Qa;•1l11 Q d fl 'Nod l•aryquoa 41eJ/a11 spa . { 61' LIiY' i�Z9 g'L 98 90 .ni.A 190, PSOIO ZGOZO OI�u00 OT000 0�000 ,,; ,;,"ed .Q• umYulo z1�� uuz� Q0� lid QOII S .L '""N ,.1.w.,ed (e.WHan1u.w e..) a.s.rulaeU N•$IHiU>e/ey3 '1 1010140 feaplunw eyl dufielu• 0;io1id p.Mnead M:u.wleeiie.d offl® IPA 10f ileinpPoi PaMAeylu..ule..iW '1 Iuea)e+wnullue]❑(lull 1ue111W..iui '.nonilluoa AO IuNlfw •eiW w•1•eya.IP ilia AIKIPP a WI AM aq scowl Pueuwlla W w•1 Aep sod Wawa OuMno W USl (IMP „l fedlalfinw sin owl Druslo.IP w1em go ewnpA egg•1e3lPul rpd 't • all, Ipf> Qeo. moiler"mansK!► Sa[1 Xc7,T, nap moiler" (suol{analsul••.) 10001010 11 *1 Al i00 00e0 a•lsnpoar I011P0141 'L 055)laluel • • •e•) (suopanaiwl •fw3 M•ffnfflMw3 TS_ gop I•VIsrPM JS I PPneld M•.wly 'Z T0o$Z IMP .003 dlZ 1 �uzToz q zo Mil, sign • QaoP A;un03 ' .Eq-'6"3 li.I03IOT i 0100 AID . ms `;aa.4s gq-CI !COP ieeias 7..ywnN - T •0uI `$ZITN sTira glee ew.N Isuofaan.a.W No AiMI .,1 1••fi1lff+i••e3 ae{m .a (guopposioug•eel 'lpi nil o 1 MIA so slanpoad be seinsiosu Dispuele aoi gig ego(: Ilrnuo3 *mason iedplunw•as ogin Allen IMa1s•1PW 0014004 001015001P.q.aeu4M Wl 10 1af1Wl•12eie112 W$Pin'(AIp Jed undid Pun •ew141 WI,Moe edi'MNgew ma ae Pnpoad aol.w e41'A.snpul all AN 0Po3(310 uonnfll1.e13 11)a1.wPu f P••PU*iS 110IP►*US•l•afpul 'call dliri.P Al111011%Ms 031 Al uolla.s.leaed.e a lulsll'wefaA.ledplunw.yl el Supillnuaggp Apo I,Ii$wpu,Napoli hpoo go Ualidueio0 a ilugloS 1143JSAs ivamiNnvo oil NOIln9IWJN03 3LSINN 1Vt ILsnaNI 'A NOLL3]S LI 1 l 1 1 1.1 1VdI3INli1FV WHOA aivaNVls L11f1 A3!I10V YOil • poet AGENCY u$E l STANDARD FORM A--MUNICIPAL -� SECTION Ir. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a d.sc►iption of each mayor industrial faclnty discharging to the m.nidpal system.Using a amparete Section IV for each facility dneri- lioh. Indicate the 4 digit Standard Industrial Claslifitation(SIG)Coda for the Industry,the maor product Of raw material,Ma now lin Ihn.:- sand"aliens per day),and the characteristics of the wastewater discharged from the industrial facility into thrmunlcip.l system. Consult :abme It I for standard measures of producb er raw materlalt. (see instructions) • 1. Maler.Cont,awtsy Faculty ease Instructions) Name 401a Siecor Optical Cables, Inc. • Number&Street 401h State Road 2308 City 401c Hickory County 40ld Catawba State North Carolina sot. • Zip Code 4"1f 28601 2. Primary standard industrial 40: 3999 Classification Code tam • instructions) r • 3. Prindpat Product or Raw Dbs(See Material Ism Quantity TableSly .. Product 401a Optical Cable i Raw Malarial 4031 41)d Mx • 4. Flew indicate this volums of water 29 discharged Into the municipal seal- 404a thousand gallons per day tam In thousand gallons per CRY and whether this discharge is inter- 4041a Es1ntermitiont tint)Cleontinu ous(con) mitten!or continuous. S. Pretreatment Provided Ilidkal*if 483 []Vas I 'o tustreatment Is provided prior to entering the municipal system • I. Characteristics.f Wastewater gees instructions) parameter Name DOD pII TSS Zinc Chromi Copper Paramaler 40ga Number 00310 00530 01092 101;4 01042 4e116 Vito. 45 7.0 23 .045 .04 .03 IV-1 Th)a section contalna j page. GPO 11s11.70s • FON AlarNCY USE 1 STANDARD FORM A—MUNICIPAL l SECTION IV. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of lath wsyor Industrial facility discharging to Ih.municipal system.using a separate faction IV for each facility deserrp tion. Indkcat.the 4 digit Standard Industrial Classification(SIC)Code for the industry,the major product or raw material,the now tin thn.:- land gallons par day).and the characteristics of the wallowed dhcf.argad from fits industrial fecmlty Into the municipal system. Conwif :3bl. ill for standard measures of products or ran material. (gas Instructions) I. Wier Cewtrtirtiay Facility (w Instructions) iwm. .pia Weber USA Numbers,Street 401b 1120 Tate Boulevard, SE • City 4dlc Hickory Catawba County 401d State 401e North Carolina - ' zip Coda 4011 28601 Z. Primary Standard Industrial 402 3592-3714 - ClaaslfIcation Code (tea • Instructions) r Units(See 3. Pllndpal Product sr Raw Quantity Table III) Malarial (fee Instructions) Product 403aa M� M7g • • Raw Mat.rlai 4031a .Nis Mil 4. Piaw Indicate the volume of wat.r dlstharp.d Into the municipal sy.r 404a 6 thousand gallons per day tarn in thousand gallons per day and whether this discharge k Intar- 404b in Intarmiflnt(ins)pConti!Wous(con) Mitt.nt or continuous. I. Pretreatment Prsvlred Inakats II 40S ;DYss ONo pretreatment Is provid.d prior to antalnp she municipal system . a. Characteristics of Wastewater (re instructions) Parameter nY.m. TSS _pH Zinc romiuf�l Lead i1�Gres, e 404a Parameter Number 00530 00010 01092 010 4 1051 005�0 spats vuu. 124 7.9 77 .445 .09 . 10 165.6 • IV-1 Thin Recflnn contains 1 pate. GPO Sll.70p • FOR AGENCY Mc 7 STANDARD FORM A—MUNICIPAL 11'I ] I I F fl SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM• t 0 Submit a description of each wsalor industrial facility discharging to the municipal system,using a separate s.ct1On Iv for each facility descrip- tion. Indica%th.4 digit Standard Industrial Classification(SIC)Code for the Industry.th•rimier product or raw Material.the now tin thou- sand galloon per day).and the charact.rhtica of the wastewater discharged from the Industrial facility into the munkkeal system. Consult i sbis III for standard m.asur.s of products or raw snatMlait. (see Instnsctlens) • I. Maier Contributing Facility pea Instructions) Nam 401a National Linen Company 2910 Main Avenue, NW Number&Street 4011i City sofa Hickory County sot f Catawba State 401e North Carolina - Zip cod. 4g1� 28601 — I. Primary Standard Industrial 402 • Classification Code {sea Instructions) r Units(See 3. Misdeal product er Raw Quantity Table Ili] Material Om Instructions) Product 403a T 0undry . 17:41 Raw Material 403b _ • • 4. Flew Indicate Ma volume of water discharged into the municipal sys 404a 00 thousand gallant per day tern In thousand talons par day and whether this discharge k Inter- 41141, ®Intermittent(int)DCen(Inuous(con) natant Or centintious. S. Pretreatment Predated Indicate If 401 p Veer 10P40 pretrealment is provided prior to • entering the municipal systuni S. Characteristics of Wastaw*Mr (sea instructions) • Parameter Name TSS I P,OD 1 COD I p11 Zinc oinlum Toad 4642 Parameter Number 00530 00310 00340 01092 01034 01051 40ab value 510 1023 2458 10.3 .843 .14 .17 • • rv-I • This areffpn contains l ph.GPO •I1.70i1 • /0['r11 Odd Waguyrope',d f rroue',uoipas • 'PLL 003ri I/Aua ZC r,iu ZIT g„IPA Qfor DC,DO F D Ot300 aap,unN u l.wr,.d wowJ S TOLL IIC C[03 •N ,slaw.,', 'rOr (Suomiartal$ul'•') aelireiwato{a sal{stastagu43 '1 • wsllats l'dpiunw sag Sufism, o{"sod pspgAoad si iuswisalsad oNa 'ew ] for sl•i.1pul lallaaadiu'w1'saisy •1 (uoa)snonuuuo3p(lull su ;puaaamum� Qtop •snonuttuoasomugilw ailui,s1ar42slp s}41 as4msyr put Rip Rsd wolfed pu"n041 W Wel Add ad moue.pinnate{ 0Tf7 'ror terms t'dNlunue oda mut Didt 42elp ,rare.ao swrtlo*Syi alenpuf MU •r • • hem', KR* �cHr Ielwlert Mrb • • 40npo.zcF T *N - 000•DI;73 'iR, u. u2s. 'colt m,naoss (suotixumsaat'es) ermaa{i @ Il�slgil itlb r•11 w Pei Paid INpumy •t; ms)shun • lIuo)Ululsul NW •fa3 u•gr.filN•13 • LVZC, CO* 1'Vosnwl l„puns Aan tiler •S L09133 IMP epos dt2 uoN •{or sins • .e eTUD IIQr Aluno3 LS.XOx0tj� a10► Aii3 MS `42a.xl 1I4OZ ZZri NW* m••aif 7RsvwnN -- - sour_ - ssd.x.rd I- UA, sU-L Lv,] emir sw'N huorl,unul ew) • • Ayr".wiitiagisla3 Ro(r{11 't (suotpiu{sit see) •Iptaysul Mrs act tp oad to sa dissw papuri'ao III stQc: tllssuo3 •wsisAC 1'dt3tunw•41 owl AlVM§Ritsidd4t s41 wes4 Didasgp aamrNal'EM•4i so ial$Iisp+a'4s W$pug•(Rep asd wawa pun •••'4o uf)toots Stet'leiheii+as Baia ad m3npoad AO pm i41'Aalsnpttl stet Jos 80o3(31s)ugimfilsse13 Iltamsnpul pasp arts lAlp !Ns si'3tpul 'uoll dr,isap AIM"'47'a Rol Al uas{Psf dirndp it dalsn'wank'Ildpfunw ate{om 6,10100431lp Aitflarl Iitaisnpul Josue 420a to uoltdlaawp.tlwgns W31SA�1VdI3INf1w 01 NOIila1».LNO3 31SVNI 1t01kl1Sf1QN1 '1II NO11334 LI J I fl 1.11 11/dI3INnw—d waoI adVONVIS 3511 w3N1011,110� • Poo AO!KCY USE 1 STANDARD FORM A—MUNICIPAL -11 SECTION M. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit■description of each sWor Industrial facility discharging to Ma municlp.l System.Using a Separate faction IV fa..ch facility dSscrrp- Sion, indicate tin I digit Standard Industrial Classification(SICI Code for the Industry,tin major product or raw ntatarial,the flow(in Iho.;. send Worts per day).and the characteristics of the wastewater disch.r sd from the ifidustrial facility Into the municipal system. Contrail :able III for standard measures of products or raw mal.rlals. Isle instructions) I. Mla)ar CMlribading Facility . (e..Instructions) Name sat. ' Pet Dairy Number&Street 4011► _ 461. IiiiThwav 64-70 SW City dolt Hickory T County 4011 _Catawba • State 401. North Carol ina. I Zip Code 401r 28601 _. Prfm■ry Standard Industrial 402 5143 • Classification Code (see • • Instructions) Units(See 7. lrindpat Product M Raw Quantity Table III) Ms Willi pee instructions) Product 403, Dairy Products (Ice cream) � 3,000/m 4 1,000 lb. milk equiva- lent Raw Malarial 403h 4113 ion • 4. Flew Indicate the volume of water discharged Into the municipal Sys- 404a 20 thousand gallons per day tem In thousand gallons per day end whether this discharge Y inter- 404b Efint.rmIttar4 PM)ECodtrinuous(con) mutant or contlndaous. • S. Paretreatmsnl heckled Indicate If 40S ❑Yes pNo pr.lr.atment IS provided prior to entering the municipal system S. Characteristics of'Wastewater (ace instructions) parameter Name non01:9.1 S _ Tow.40aa parameter Q0 i10 00 30 Number 4OS Value 260 mg/ 472 rr / 7.2 36oC 1 LI __ IV-1 • Thee a■ctlon contains I pate, aro •gll.tog • FOR AGENCY UIr 1 STANDARD FORM A—MUNICIPAL 11 1 I I I I I f SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each aWor Industrial facility discharging to the mwulclpil system,using a e.pa►ate faction IV for Inch facility orscno- lion. indicate the 4 61011 Standard Industrial Clnslflcatlon(SIC)Coda for the Industry,the major product or raw mated.,.the now(in Mir:- sand gallons per day),and the characteristics of the rrastawata dhcharged frpm Hie Industrial facility Into the municipal system. Consult :This ttl for standard measures Of products or raw materlall. (/4e hutrxctlon) I. (Myer Centrlirtiee Faculty • (ea4 Instructions) Name 40te • Kentucky Derby Hosiery Numbers Street 40th 155 - 25th Street Place, SW City 401c Hickory ,. County 40Id Catawba • State 40Ie North Carolina • Zip Cod. 4•tf 28601 2. Primary Standard Industrial 402 2281 • Cteuiflcatl.n Cede (fee • instructions) • r " Units(See 3. Principal Orerluct M Raw Quantity Table III) Warta (tree Instructions) Product 403a 4113a•• 4g>t4 Raw Material 403h _ ir]3♦ Mil • 4. Flew Indicate the volume of water discharged Into the municipal sys• 404a 4R thousand gallons per day tern In thousand gallons per day and whether this discharge K inter- 4041% g]Intermittent(int)OContinuous iniltertt or continuous. ( ) S. Pretreatment Provided indicate If 40a DYae No • Pretreatment is provided prior to • ont.nnp the munieipei system O. Charaef.risttee.f Wafawaler (see instructions) Parameter TSS DOD COD NamepFi I Zinc 404a Parameter Number 00530 00310 00340 01092 401113 Value JJ 210 S91 8.4 .372 _Li nr. 1 • Me section contains f pep.SPO Se1.toa • • MR ACIPICY USE11 STANDARD FORM A--MUNICIPAL -t SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description or each w.a)or industrial facility dlscharying to the A uhicipof system,using a seperah Section IV for each facility dum.erip. Ron. indicate Ma a digit Standard Industrial Classification(SIC)Coda for the Iidultry,the fna.lor product or raw material,the flow tin the;• sand galons per day).and the characteristics of the weetewater discharged from the industrial facility Into the msunicipal system. Consult :]Me Ill for standard measures of products or raw materials. (see instructions) t• Maier CewtrIbatleg Facility • • nee lrutruetiona) Name 40te Catawba Mermrial Hospital • Nurnt*ri Serval 4D1b Fairgxgve Church Road City 401c Ilickory County 401e Catawba Slsta ,old North rarolina . ' Zip Code 4a1f 25601 '2. Primary Standard Industrial 402 • Classification Coda lase Instructions) r Units(nee 3. Principal Product we Raw ant Table III) Material (sae Instructions) Product 403a Hospital & Laundry imr irii Raw Malarial 403h • �u M7f 4. Flew Indicate the volume of water discharged into 1M municipal sys- 404a 70 _thousand oolong per day tem In thousand gallons par day and whether this discharge Is Inter. 404b Fd intsrmittont(Int)DContlnuous mletent a Continmiwii. icon) S. Pretraatrnent Provided indicate If 4.0 ❑We Merl pretreatment Fs provided WIC,to . • ordering the municipal eysiem L. Characteristics of wastewater (lee Instructions) Palarnster Name 7'�S BOD Dli Zinc Silver i1M rea,e Parameter Number 00530 00310 01092 01077 0550 4oum valve 190 201 6.0 .10Fi .44 21.4 • S►0 1gs.701 rv • Thia seeffon contains I peg*. • I. - • FOR AGENCY Ulf 1 STANDARD FORM A—MUNICIPAL HitIlli 1 SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each Major Industrial facility dhchareine to the municlpM syetan%using a c.para s Section IV for such facility dnem,. Ma. indicate the 4 digit Standard Industrial Clasalflcation(SIC)Code for the Industry,the major product or raw material.the flow(in thou- sand SWIMS'per day).and the characteristics of the wastewater discharged from the industrial fealty into the municipal system. Consuls :stile III for standard measures of products or raw materiels. (me Instructions) I. Miller CMtrlsrtIag Paslllty • (she Instructions) Name 401e Johnson Hosiery Mill, Inc. • • Number&Street 40n 2.80a_Main Avenue. NW• City 401c Hickory County 4014 Catawba - — - stae. seta North Carolina • Zip code 441f 28601 2281 •2. Pri mefy Standard Industrial 401 • Clasalflraflon Cede lose Instruction) r 3. Prird or(t pai Product aw Quantity Table(IIII) Materiel (see instructions) Product 403a Hosiery .w rime • Raw Material 403h Idled] /40SIL • 4. View Indicate the volume of water discharged into the municipal eye- 404a 48 thousand gallon per day ten In thousand gallons per day and whether this discharge k Inlw. 41411 0lntarrnitgml(Int)DContinuow Mitt�emt a continuous. ( +) S. PretnatamntProvided Indicate If 44$ DV.* EjNp pretreatment Is provided prior to - entering the municipal system , a. Charaete$ftica of Waetswai.r (i.Instructions) • paremeler Name 'NS I ROD I pi! 1 7Zne. I Claromi Lull COD 40ie Parameter Number 00530 00310 01092 0103 00340 4046 valve 25 281 3.9 .187 .8_ laol • • IV-1 • This section cdita(ma f pp. Ire SIS.70g • Poll AO[NCY tint 1 STANDARD FORM A--MUNICIPAL SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major Industrial facility discharging to the munidpsi system,Using a eeparate Section IV for each facility demo- tion. Indicate the 4 digit Standard Industrial Ciassification(SIC)Cods for the Induitry.the major product or raw material,the flow lln thn... sand gailons per day),and the eharaetsrhtics of the wsstewstr dlstharpd from the industrial facility into the municipal system. Consult :sews lit for standard measures of produce or raw materlall. two inatruatblr) 1• tailor CootrNrting Facility (see instructions) Name 401a Ward Hosiery N,emLera Street 401b 1410 - 13th Street, SW City 401C Hickory • County 401d _ Catawba ` State 4g1e North Carolina Zip Code 491f 28601 • 2. Primary Standard Industrial 402 2281 Classification Cede (see Imtru Ctlons) • 2. fMnelpai product we Raw Undo(sad Ms lariat (see Nsstrucliona) Quantity Table III) Product 402a Hosiery id10721. I Raw Malaria! 403b • 4. Plow indicate the volume of water 12 discharged into the municipal lye. 404a thousand gallon§per day Ions In thousand gallons per day in d wite or c thindpuis ha�t inter- 4Mg DJnlermllNrH lint)OContlnuousloon) s. 0. Pretreatment Prodded Indicate if 40S pYes No Pretreatment is provided prior to . entean°the municipal system a. Characteristics of Welfew.M, (i.e instructlorq) Parameter Name 'SS BOD p=r Zinc Chromium 404s Parameter Number 00530 00310 01002 01034 4966 Vs rue 125 1545 3.7 .405 .25 1V 1 rm)a 4gellon congaing J poi*. cPo 1916700 ,.'". . 1 : ' . , 7 . 6CP 'b lifi`.ry V UT2 y 'ti ..,7 -, r � • Ililul AM.' \ L . , • . .. Z.' 4016 5 d4pah: rt.._.-13., 's • ... 4: •11•14 IA MCR.R Sloe: \rD r. t�,,� UNn.CI • FA it :1; '1.- .' CATAWBA NlvEA-~i.._ limwcl ,• 1.11 r0►.4,111 3,�t aRllrAry �, s•.7• 'Y ® . .,^�, • ciiiir li+ ~� .. - flit fNk4oryx' ; ... .Y�+` A " HICKORY" :l • ,. -,... , 111MINNIr-4elp,, Mvrcipaw z..; + '�:},' I pa ? poi..14!/► +�•� � ��� IL: LONG VI 'it r [ATAWMtO 7,0f1 rAs �.Co ,,7 [ +(yi III) .,4 ~ i / • m} • , p r� I 10 YtlAlsl 1 1:.M� \ I`;y'. 1',\ T. A i i +" J 1J ' .. I l s r IN uoolcro+lo�~ 'Ih Iris ` rr / .rror.J}0 1 ON. liZL, ,r• + .r 1 •.'t. MAl[I4 LA. :117 ,it y ,7 Zia ti ilIM ... 401 Utl r2 L. Elan r., it Way-. � • LAB _1•.. •'1 r� t*� J)lt �• I 7 »`!'•ta 1 ��VA �" + t \l!!1 llkl 1 i + f... r-" • I +" t rJl.la IJJ� !� ‘4,1 • WA' �'�•'�` 7�J71J71 '�•� ral ral `� f� ,G Ll 11 s,1 + >L UiT.`F JlJi _ I o atiL Xi --70 *. 4 if . . JJtJ 1o.1Q91 '•.v • Ilai��C i jai L ' to -• .l ' uil .# }�s r rAs a I• .'• /•s, I e+� NJ `WCL7 l,ITr� e • i ./1111 .. v+ , 1 r.vtl12 • I 1 JJ-.k I •~•,1221 111E\,. - 1,. 1f 1J11 • ` .� um. , ,. !�~ 1. v.. a:ii, r ,Z .6 /.IM `11 ` _ 11J1. � '.� 10 WI�z��a°.i �� It Camp +�1 I f 1 iV we,-Z::' Q1 1 ,; 1 "i'F11 UM. li �v •7 111Q ® `'11f1 •�; iiiip 9.i V } ;�. • t., a! S Vir ~ i/; . y .., 1 T �� um ,• r t►ti 70lt-_ O': i s f. lul. ••t rM ti!l+1�l 1.:I- C,+,++ �'1� t1irs,�y • V. 1pkljpU i 1F!J.+ J lJll, 122E I Am ,` ►rop,l j] 11L ri _ 111t oG v _ 71+ . .W2. •*JI.II. Ts .• } CYNMOf1. !I Ns �I f J. ]tJL�''i•e Uu ISI i,J✓ ^ "or- r Y r .1 `} 11.d1r,m•lit: ',' \\ ; ^ 1!!4: 1llLL N`. L_.__ 7aail • ` 2lllsIL' , �' p K \\ Or ii rai usu. Q:j. ': ta•t 'I �\' o al; 4 ` Lam' , ;� +.II r'•i ]•1 '�• . } I• y int ( (�} 129E ,I ant ;I :on6.tt1. \iiit:11,, t , • '� ' .T )9U, * lRJ! Y,r 7 14A1�1 '4 f As ^' rAj Ce.nlh •� L. ` l FAA till `• 11C .•• •,. v. 4` • 7e 2L12�' IA lslii tV1. ,� 1r 1i� „ .. ,,,, 43. ta w i 1 . , ...., . • , ,.. + fi ; •�4, ;. ��. 1 - lA+.t. all - J!+ " . a 1 I • • • • r.• r . • T L I N C O N I • 111:ENI) ill twin,rgl. III Ilt•ii ry Fork Can cade ' Want v Li ne -t'l Aural or . • SI Witte 1.1 no.; --0-n.-- ' . I. Ili,,till • • F.f f I urea Hem I t or I nil Mix . . . ') flilorine ..1 el f 1 nen t Cunt net • l'unip St iit I cm flanniii er V - 1 ' • . - I I 1 I 40. lint ranee Ca rInninceinri and • St rn.:I.tire N I tr 1 I I cat I on Tnilk Sig Scree CI nri 1 ler Trcat ment rl nnt • 1 Inf.I tient S fudge MI Neap St at km . Uri III II lii 1 (flint 1. nt rol t k 4 Sand rhi % rEir.::17 Myr. Niel loll ng L . 1 I Dry 1 vir. . . I I I I Neils •0 % ... e S 1 ... mint ' I • Ha I n • 111 oxidizer 1 Hill 1111 int Ili t I l t Barr Win X NIIIII I 11 I I 111 ig i 711111 Ip1),'-'1111.110h, In r hernt • Viirdesivt er • tit-1 I la 2.1111111MI Cliaffiller ir-I 11111 8 I like Sil114)1.1111g • Xas I ri Er il sa I I Ita t!Oil BIN III • Figure 1-2. Plant Flow Pattern. • . . a w - _. NORTH CAROLINA DEPT, OF NATURAL & ECONIMIC RESOORCES ENVIRONMENTAL MANAGEMENT COMMISSION FOR ACENCYUSE _¢ NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM 1 APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER ` ; . STANDARD FORM A — MUNICIPAL SECTION I. APPLICANT AND FACILITY DESCRIPTION Unless otherwise specified on this form all Items are to be completed. If an Item is not applicable Indicate'NA.' ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. Please Print or 'Type t. Legal Name of Applicant ifl1 City of }Trknry. (see instructions) 2, Mailing Addrfse of Applicant (see instructions) 3 Number & 'Street fota P.P. Bo , _ _ , City 10Xb H7 f'kffiry State 1E324 Zip Code 1024.' 2860 3. Applicant's Authorized Agent (see instructionsi WilliamName and Title 1a31 Director T„h°I ,� ..._.._. ..._. . Number &Street 1i7db P.O. Box 398 City 1SJa, Hickory. State iflJz1 North Carolina Zip Code )iti 28601 Telephone 103P'. 704 322-2605 — Area Number 4. Previous Application Code If a previous application for a per- mit under the National Pollutant Discharge Elimination System has -, been made,give the date of — application. "t"O4 YR MO DAY I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true,complete,and accurate. __.__Y�� _ 1LbS_i1.m_ a €= _,_ \W L(1L .._ _ _ro 102e - �_ - - >.. Printed Name of Person Signing Title _ . 1 „ J s41 .. ",,y{,s., �4y,., F'� .. .. IO2f YR MO DAY J ( Sign4ture of Appiicar t� r Authorized Agent Date Application Signed F,orr,h Carolina General Statute 143-215.6(b) (2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other docent files or required to be maintained under Article 21 or regulations of the Environmental Management Commission i.3nlementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commissic implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to e_tceed S10,00O, or by imprisonment not to exceed six months, or by both. (15 U.S.C. Section 1.001 provic a runi s ent by a fire of not more than S10,000 or imprisonment not more than 5 years, or both, ..'_ .. ,.....41 Y .,cF.r~,m 1 r • • I _ '. •'a FOR AGENCY USE 5. Facility (see instructions) Give the name,ownership, and physi- • cal location of the plant or other operating facility where discharge(s) presently occur(s)or wrll occur. -- .Name loos (Proposed) H Fork Treatment Plant �� Ownership(Public,Private or Both Public and Private). '1050 .N PUB 0 PRV 0 BPP • Check block if a Federal facility 10$e 0 FED , and give GSA Inventory Control Number 105d • Location: Number&Street -105e City 10,5f',... County '.10Sg' State 'kQ51s+ • 6. Discharge to Another Municipal Facility (see instructions) • a. Indicate if part of your discharge -1GJ6a.` 0 Yes 811 No Is into a municipal waste trans- port system under another re- sponsible organization. If yes, complete the rest of this item • - and continue with Item 7. if no, ``+ go directly to Item 7. . _ b. Responsible Organization • Receiving Discharge Name ▪1061v, Number&Street 106c City 10Bd" State 10811" Zip Code lObf f .. c. Facility Which Receives Discharge -106• 9' Give the name of the facility (waste treatment plant)which re- ,. ceives and is ultimately respon- sible for treatment of the discharge from your facility. d. Average Daily Flow to Facility 1061t. mgd (mgd) Give your average daily flow Into the receiving facility. 7. Facility Discharges, Number and Discharge Volume (see instructions) Specify the number of discharges described In this application and the volume of water discharged or lost to each of the categories below. Estimate average volume per day in - - million gallons per day. Do not in- dude intermittent or nonContinuous overflows,bypasses or seasonal dis- charges from lagoons,holding ponds,etc. 1-2 ' 1 FOR AGENCY USE 1 Number of Total Volume Discharged, Discharge Points Million Gallons Per Day To: Surface Water 107at —.1— 10782 K TAM (fl sign Flow) • Surface Impoundment with z,7 no Effluent 107151. _ 107b2 Underground Percolation 107a1 18702 i ' Well (Iniectlon) 107d1 10702 ' Other . 107e1 107,2. • Total Item 7 -10711 107.2 If'other'Is specified,describe 107g1 • x - If any of the:discharges from this facility are Intermittent,such as from . overflow or bypass points, or are • k..e. • seasonal or periodic from lagoons, <'". • holding ponds,etc.,complete Item 8. •• '.5..: IL Intermittent Discharges Y44:. a. Facility bypass points 0 Indicate the number of bypass ;108t=E points fcr the facility that are '` discharge points-(see Instructions) ; y.•,...:;.4. - b- Facility Overflow Points - ' " • Indicate the number of overflow -10gb' - points to a surface water for the . facility(see Instructions). .... c. Seasonal or Periodic Discharge #f ;g Points indicate the number of 101ftx points where seasonal discharges • • occur from holding ponds, lagoons,etc. "V 9. Collection System Type . Indicate the type and length(In ',109a^ miles) of the collection system used r. by this facility. (see instructions) Separate Storm `,f Yam ❑SST Separate Sanitary " , ®SAN Combined Sanitary and Storm .• ;. 0 CSS Both Separate Sanitary and Combined Sewer Systems . . ❑BSC Bath Separate Storm and Combined Sewer Systems t09b': ❑SSC Length _mites .0 10. Municipalities of Areas Served Actual Population (see instructions) Name Served 1101. 1 City of Hickoxy ; i.1ob 25,000 t t oa`• Town of Srookford l 1 nk, 1,000 . • 110a•., 'lab • t1Da. t.14b 11 Oa I.' .110b: Total Population Served _ t16d. 4 • ,4 FOR AGENCY-USE 11. Average Daily Industrial Flow Total estimated average daily waste 111 mgd flow from all Industrial sources. Note: All major industries(as defined In Section IV) discharging to the municipal system must be listed In Section IV, 12. Permits,Licenses and Applications List all exiStIng,pending or denied permits, licenses and applications related to disCharges from Is factlity.(see instructions) F Or Date Date Date xplration Issuing Agency Agency Us Type of Permite ID Number Filed issuer! Ienied ' Date or License ft,eIVIO/DA 14:m1pro.r5, 14/0•4010A 11 2 (a) ft>1 (e) fd11 (g) 1, New Facil 2. MIN 3. 1111111111111111111. 13. MapS and Drawings Attach all required maps and drawings to the back of this applic4tion. (see instructions) 14. Additional Information (tern 114 Information Number 1-4 kwi « ate r t 1 R". a* roPo QM�i ,.-q + ••M'^'�e' Via;::° q r' 4, , , ) m te /H., q ,,,,,,,..*,'", 7,----...'',, l')o, „,-..,, a 71:""e ,77,,,,,,,,,, er\s)\\\ v}r�3"�'� d5k; Ilk 4,,,,,,,, 4,..-7,-,.... , ,,,,,,,...„,.. c..,. ..,...4 - -, ., ':1 � iM� i rCG2713 � 'Prime k 4 ICE ' ° 6Ui<ura�:t A'r'154d,q �P�d 6'FF-� ,,. e ttx?.+„tqr a 11W P "ti» s iyy. wrc OUNTY ,.,_,.... i tC9hICa ViE:X+w?"'° ✓ ,au M,,,.rr:....,...-;,^"'..,.` ,,,„E x r , ^ ,, w :4'-s- ( tr5t.3osatis �..,..,_...�..a'-^"""„,rar■r" "■` `"yw, k P". 6 , 0,0 t„, iih '''' C', OUNTY "r qq a � � ma 1 ra 0II ' rx at z� s 43t ,3 5 ;� t,`S riAt 1$ +. r rM.,kTCw 6d4 Ai v,,f�^-i rxr�d „,. W. J* 4'. tz4'' � «, rr ri.�f floe, „.. et.+:: 3E y . 4 f .. 1 2 L:d.:.aq' ,e.. 17'''A As 1 , , -, --- -'7 46S . 1,kw w °C Ls A tl r r tt J t U. 4 Mt ,, .. �` ,,o, Mk. , r+xr t r M F3 arx* d r4q * � '3 }i S�,r' `� to "15 39 4k .M-...3� s +p. al 9 4 S w flax • '.�g, {' Easy x%; ',,'*.t .4 .1p s 'Ct` zr0�, ,.i+ ,, r� %.h .. ', ;tY y r 7Aekk MTst. p.ao dr.1.T. - Tl q..R. ,Tms2" . '`;� s„ a raw.,3, I c„.ro« + / os.- t,.2: °s �r �° 211100, r�Q , St ` are . r t 41 00 ,,, rA # r � " d dreo i t3 Rkw,+r ScSr. . * g el r q S w r , � ..' '''.,' * rwood*' r� 4, :s r rt .' 5 t ,, rrrm i: 1 a f+ „ , 1, 'S s" a 'k ,,,r °'" t's , �t..,..t e"r Z04.4' - mow.. r (>14 m .'Par 'ta way LYNM y,y6r?9 +c "''..,,, .. t ?ask �4.414, ,. . tt'" 3 .mot 'e+,vi u ■■ ara ,.,'✓ to5e;� 3 aMA'''. s5 �. s wk. hr- 45' . . 2, ?, rtux.s. .:6:64*" ' 4. ski.41 - ErslGaatil°sR y ,..5 r - 7:,# _7y;'A.? X1 ,ld*R2 :f' . to m y 'eA,q (?�,,q e Jilt a .3 h0 � 3,0 ''. , �� r.,, rr5 - pal ,0Ci �, a4.: ?An as it '"w,c r,', ,v+ r. ,ice.: YliFk " .ka.T' 1,,,.0. �, - tt " rtn * ha.'S. a...,._ .` 7;2r� . a"k +tr " PP- a " .x . .2. !,5�t aoa a q att^ �T2aa ,. +. 4.. .. a 4f a b t 1 tl" h i�, af• 'Y.. � _ � �e, " ra � � h 9 'aQP'�Sp� • Que 5»oD7e• S 04 • s� J r,seq • 9,at) • • • • STANDARD FORM A—MUNICIPAL FOR AGENCY USE • SECTION II. BASIC DISCHARGE DESCRIPTION Complete this section for each present or proposed discharge Indicated in Section I,items 7 and 8,that Is to surfare waters. This includes discharges to other municipal sewerage systems In which the waste water does not go through a treatment works prier to being discharged to surface waters. Discharges to wells must be described where there are also discharges to Surface waters from this facility. Separate descriptions of each discharge are required even if several discharges originate in the earns facility. All values for an existing discharge should be representative of the twelve previous months of operation. If this is a proposed discharge,values should reflect best engineering estimates. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. 1. Discharge Serial No.and Name a. Discharge Serial No. 2011a 001 • (see Instructions) b. Discharge Name 2016 Henry Fork River Discharge • Give name of discharge, if any (see instructions) . • c. Previous Discharge Serial No 2Ot4. N/A - If a previous NPDES permit • application was made for this dis- charge(Item 4,Section I) provide • previous discharge serial number. • 2. Discharge Operating Dates a. Discharge to Begin Date 20211 79 12_ If the discharge has never YR MO occurred but is planned for some Iuture date,give the date the discharge will begin. =5.+ b. Discharge to End Date It the dis- 202b N / A charge is scheduled to be discon• YR MO tinued within the next 5 years, give the date(within best estimate) the discharge will end. Give rea- son for discontinuing this discharge `' • in Item 1.7. 3. Discharge Location Name the political boundaries within which Agency Use the point of discharge is located: State 2B35 North Carolina 244d County ion. Catawba County 2o3S (it applicable) City or Town 2C30 ,t City of Hickory IMW 4. Discharge Point Description (see Instructions) Discharge Is into(check one) Stream (includes ditches,arroyos, 204s gSTR and other watercourses) Estuary • ❑EST • Lake ❑LKE Ocean ^:',. E]OCE Well (Injection) ❑WEL • Other ❑OTH It'other'is checked,specify type .Th4b ' v3l S. Discharge Point—Lat/Lang. State the precise location of the • point of discharge to the nearest second. (see instructions) Latitude 205i •35— DEG. .a2 MIN. .48 SE=C ▪ ?Longitude 81 DEC. 19 MIN. 30 SEC • IT-1 This section contains 8 pages. • , ..DISCHARGE SERIAL NUMBER ri • FOR AGENCY USE; T , 1 6. Discharge Receiving Water Name r Henry k River • Name the waterway at the point of . yoga , Pi77yL discharge.(see Instructions) • For Ngency Use For Agency Use OM Minor .Sub 206c 303e If the discharge is through an out- .206b ill 1111 ' tall that extends beyond the shoreline . or is below the mean low water line, complete Item 7. • 7. Offshore Discharge ' a. Discharge Distance from Shore 207a41___feet • b. Discharge Depth Below Water Surface 207h N A feet If discharge is Irorn a bypass or an overflow point or is a seasonal discharge from a lagoon,holding pond,etc.,complete items B,9 or 10, as applicable,and continue with Item 11. B. Bypass Discharge (see instructions) • a. Bypass Occurrence Check when bypass occurs • • Wet weather 2O a1 0 Yes ® No Dry weather 20002 ❑Yes '® No b. Bypass Frequency Give the • actual or approximate number • • of bypass Incidents per year. Wet Weather '20821 N/A __times per year - Dry weather 2Oib2 N/A times per year C. Bypass Duration Give the _ average bypass duration in hours. . Wet weather ;2p8C1 NSA hours Dry weather .2030 N/A_h-,urs . . d. Bypass Volume Give the average volume per bypass Incident, in thousand gallons. • Wet weather 209d1 N.P. _thousand gallons per incident Dry weather 'mit12 N/A _thousand gallons per Incident e. Bypass Reasons Give reasons WA bypass occurs. -20Be Proceed to Item 11. 9. Overflow Discharge(see Instructions) ' a. Overflow Occurrence Check when overflow occurs. - Wet weather Z09a1 ❑Yes }No Dry weather #09e2 ❑Yes E]No b. Overflow Frequency Give the actual or approximate Incidents . per year. Wet weather 209b1 al/times per year Dry weather 30902 _RALtimes per year • • II-2 . • DISCHARGE SERIAL NUMBER FOR AOLNCV UStit c. Overflow Duration Give the average overflow duration In hours. Wet weather Vito _ 11 -._hours - - • Dry weather fIehtl N/A Hours d. Overflow-Volume Give the average volume per overflow incident in thousand gallons. Wet weather r 24ld1M1 N�A _thousand gallons per Incident Dry weather 2O]ts2 N/A_thousand gallons per Incident Proceed to Item 11 3.:xKf r tr 10. Seasonal/Periodlc Discharges a Seasonal/Periodic Discharge Frequerty If discharge 1s Inter- 2illtt N�tinies per year mittent from a holding pond, lagoon,etc.,give the actual or • approximate number of times this discharge occurs per year. b. Seasonal/Periodic Discharge Volume Give the average $i40r>; N/A _thousand gallons per discharge occurrence volume per discharge occurrence in thousand gallons. c. Seasonal/Periodic Discharge 1 Duration Give the average dura- 24Qrt;.>J N/A days tion of each discharge occurrence In days. d. Seasonal/Periodic Discharge Occurrence—Months Check the xtHd,i ❑JAN 0 FEB 0 MAR months during the year when • the discharge normally occurs. ` ❑APR ❑MAY ❑JUN ❑JUL ❑AUG ❑SEP ❑OCT ❑Nov ❑DEC 11. Discharge Treatment a. Discharge Treatment Description Describe waste abatement prat- 'i#r=y`7 tices used on this discharge with a brief narrative. (See Instruc- tions) ;zt;7a The proposed treatment facility will consist of the following: screening and grit removal, primary clar- ification, rotating biological contactors for car- ' bonaceous and nitrogenous BOD removal, final clarifi- cation, chlorination and post aeration. Waste solids will be stabilized by chlorine oxidation (Purifax) . The stabilized solids will be dewatered using sand drying beds and hauled by truck to a sanitary landfill. 11-3 • DISCHARGE SERIAL NUMBER FOR AGENCY USE b. Discharge Treatment Codes S M T C71VA TM1R N PCB Al'* Using the codes listed in Table I 211b r r r` r r r r r r r • of the Instruction Booklet, describe the waste abatement W33r Rr processes applied to this dis- charge in the order in which they occur, if possible. Separate all codes with Commas except where slashes are used . to designate parallel operations. - I r If this discharge is from a municipal waste treatment plant(not an overflow or bypass),complete Items 12 and 13 • 12. Plant Deslg'and Operation Manuals Check which of the following are currently available • a. Engineering Design Report ,.2-t21 b. Operation and Maintenance s Manual 21217' • 13. Plant Design Data(see instructions) a. Plant Design Flow(rind) mgd b. Plant Design BOD Removal (%) 213b 95-4 c. Plant Design N Removal (%) 213a- *45_0 • d. Plant Design P Removal(%) 213d N/A e. Plant Design 55 Removal (%) 213b *RA 0 % I. Plant Began Operation (year) 2131 DIZA g. Plant Laic Maier Revision(year) N/A • I- * Cascade Aeration 11-4 [JISCHAI GE SERIAL NUMBER • FOR AGENCY USE 14. Description or Influent and Effluent(see instructions) influent Effluent ---� _____J _____ . . . ,„ . Ch MI • Parameter and Code › o el o " - >, c T 214 a' � > y N E. 0 O 0 U W V. v 07 = A .D 7, p. c 5 ¢ > < > o ' aCd rid Z < co- .ld (1) (2) (3) (4) (5) (6) (7) a—. - - - - ___-__,, - - - How • Million gallon:;per day 'r'(t'rt 6.0* 6.0* 6.0* 15.0* N/A N/A N/A pi / l'r�llc — 00400 / Temperature(winter) ' F 7402K Temperature(summer) F 74027 Fecal Streptococci Bacteria Number/100 rr,l 74054 (Provide if available) illt,,. . Fecal Colifomr Bacteria / Number/100 ml 74055 . (Provide if available) Total Coliforrn Bacteria Number/100 ml .., ‘ • _ 74056 ~(Provide if available) BOD 5-day once/** mg11 350* 16* 10** 25** week 00310 Chemical Oxygen Demand(COD) 800 - - _ - _ - ' mg/I 00340 (Provide if available) OR Total Organic Carbon(TOC) mg/1 00680 (Provide if available) • (Either analysis is acceptable) Chlorine—Total Residual mg/1 50060 0.5** - 0.0** 0.8** Daily** . II-5 1 * Design Values ** Suggested or estimated values . • DISCHARGE SERIAL NUMBER FOR AGENCY USE 14. Description of Influent and Effluent(see instructions) (Continued) Influent Effluent d m a .5 41 Parameter and Code boa o > ¢ > a° d' x u. d zd (1) (2) (3) (4) (5) (6) (7) • Total Solids • mg/1 00500 Total Dissolved Solids mg/f 70300 Total Suspended Solids OI1Ce/Week"* mg/I 00530 250* 30* 20** 45** Settleable Matter(Residue) ml/1 00545 . Ammonia(as N) mg/1 Once/Week** 00610 ,s (Provide if available) 20** 11* 5** 15** Kjeldahl Nitrogen • mg/1 00625 (Provide if available) Nitrate(as N) mg/1 00620 (Provide if available) Nitrite(as N) mg/1 • 00615 (Provide if available) • Phosphorus Total(as P) mg/1 • 00665 (Provide if available) Dissolved Oxygen(DO) mg/1 ::)><(/\::00300 5.0** 1.0** 8.0** Daily** • ** Suggested or estimated values. * Design values 11-6 — 4- r FOR AGENCY USE DISCHARGE SERIAL_NUMBER r— ....,[:, ! ,,, ,,.. .,, -.. . 15.Additional Wastewater Characteristics Chock the box next to each parameter If It is present In the effluent.(see Instructions} Parameter 4 Parameter Parameter y • (215) _ - . (215) (3I5) :'. a. a. a Bromide Cobalt Thallium . 71870 01037 01059 Chloride Chromium Titanium 00940 01034 01152 _ . Cyanide Copper Tin 00720 01042 01102 - Fluoride Iron Zinc 00951 01045 01092 Sulfide Lead Algicides* • 00745 01051 74051 Aluminum Manganese Chlorinated organic compounds* 01105 01055 74052 Antimony Mercury _ Oil and grease 01097 • 71900 00550 . Arsenic Molybdenum Pesticides* 01002 01062 74053 , Beryllium Nickel Phenols 01012 01067 32730 Barium Selenium Surfactants 01007 01147 38260 Boron Silver Radioactivity* 01022 01077 74050 Cadmium 01027 *Provide specific compound and/or element in Item 17,if known. Pesticides(Insecticides,fungicides,and rodenticides)must be reported in terms,of the acceptable common names specified in Acceptable Com- mon Names and Chemical Names for the Ingredient Statement on Pesticide Labels, 2nd Edition,Environmental Protection Agency,Washington, D.C. 20250,June 1972,as required by Subsection 162.7(b)of the Regulations for the Enforcement of the Federal Insecticide,Fungicide,and Rodenticide Act. i 11-7 • DISCHARGE SERIAL NUMBER • FOR AGENCY USE 16. Plant Controls Check if the follow- ing plant controls a►e available for this discharge Alternate power source for major pumping facility including those for collection system lift stations h" ❑APS• - Alarm for power or equipment failure _V i ❑ALM 17. Additional information ' Item - , Information Number • • • • • • • • • • • • • 11-8 CII• S. GOVERNMENT PRINTING OFFICE;1573 0- 555-472 ..• • STANDARD FORM A—MUNICIPAL ., � �-_� �, h� • + SECTIONM. SCHEDULED IMPROVEMENTS AND SCHEDULES OF IMPLEMENTATION This section requires information on any uncompleted Implementation schedule which has been Imposed for construction of waste treatment facilities. Requirement schedules may have been established by local.State,or Federal agencies or by court action. IF YOU ARE SUBJECT TO SEVERAL DIFFERENT IMPLEMENTATION SCHEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF AUTHORITY IMPOSING DIFFERENT SCHEDULES(ITEM lb)AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATIONAL UNITS(ITEM lc),SU.BMIT A SEPARATE SECTION III FOR EACH ONE. - FOR AGENCY USE 1. Improvements Required t; nso t a. Discharge Serial Numbers 3t)D '`.'' idb Affected List the discharge serial numbers,assigned in Sec •t Von II,that are covered by this • :. x implementation schedule i..Y`' b. Authority Imposing Requirement 4012 OM , , , Check the appropriate item Indi- :> { cating the authority for the Im- . plementation schedule If the • Identical Implementation sched- ule has been ordered by more than one authority,check the •< - . appropriate items. (see in- structions) { , 'Y41A:v ❑LOC Locally developed plan ^{S ❑ARE • Areawide Plan BAS Basin Plan :; State approved implementation [ SQS y.xs schedule - Federal approved water quality 0 WQS standards implementation plan }ar• - Federal enforcement procedure < ,x-.F..., 0 ENF or action . }` ❑CRT State court order FED Federal court order ,o.t•i ,,... .,:'!.. 1 cl • c. Improvement Description Specify the 3-character code for the General Action Description in Table II that best describes the improvements required by the implementation schedule. If more . than one schedule applies to the facility because of a staged con- struction schedule,state the stage of construction being described here with the appropriate general action code. submit a separate Section III for each stage of construction planned. Also,list all the 3-character(Specific Action)codes which describe In more • detail the pollution abatement practices that the Implementation schedule requires. • _ ' 3-character general action NEW description <Df q. 3-character specific action . descriptions 3ot¢: r ,+R / r_ / T)Tfi /.4T❑ / 2. Implementation Schedule and 3. Actual Completion Dates Provide dates imposed by schedule and any actual dates of completion for Implementation steps ' listed below. Indicate dates as accurately as possible. (see instructions) Implementation Steps 2. Schedule(Yr/Mo/Day) 3. Actual Completion(Yr/Mo/Day) , a. Preliminary plan complete 402a ---/ / ' `' _/_____/_____ b. Final plan complete p.•;12b' ---/—l— S43b; /__/______ c. Financing complete&contract 3OZa#' 77 /1L-/ - 3t13C ! / awarded ": 0 d. Site acquired 302d< 72 .!, 7 /24 , 3es i/— e. Begin construction •3G2t 78/2!•1 at#� .. _/ / - ' f. End construction 3Q1.t 7_9./�—/--L. 3f`', —l---l— 5� .;* zit 5 : g. Begin Discharge 3o2g 7a----42_/._l_ ,:3ct _—! * ' h. Operational level attained 3A2h 8/_3—/�- 30?ii' _/--./— • III-1 This section contains 1 page. GPO 865.707 ' I FOR AGENCY USE STANDARD FORM A—MUNICIPAL. SECTION W. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major industrial facility discharging to the municipal system,using a separate Section IV for each facillty'descrip- tion. Indicate the 4 digit Standard Industrial Classification (SIC) Code for the industry,the major product or raw material, the flow(in thou- sand gallons per day).and the characteristics of the wastewater discharged from the Industrial facility into the municipal system. Consult Table III for standard measures of products or raw materials. (see instructions) 1. Major Contributing Facility (see instructions) Name 401a C'-n7lins Yarn Prnre.cging ['n , Tnr__ Number& Street 401b 422 1 5th Strut S W_ city 401c Hickory County 401d Catawba State 401 a North Carolina Zip Code 401f 28601 • -. • • 2, Primary Standard Industrial 402 2281 Classification Code (see instructions) Units(See 3. Principal Product or Raw Quantity Table IIi) Material (see instructions) Product 403a Yarn sac: 550,000 403e lb. product a x' Raw Material 403b 43d.. 403f • 4. Flow Indicate the volume of water discharged into the municipal sys- 404a 320 thousand gallons per day tern in thousand gallons per day and whether this discharge is inter- 404b ®Intermittent(int)❑Continuous(con) mittent or continuous. 5. Pretreatment Provided Indicate if 405 ®Yes ❑No • pretreatment is provided prior to I entering the municipal system F 6. Characteristics of Wastewater (see instructions) Parameter ' Name BOD PH Total SS Temp • 4053 Parameter Number _ 00310 6.1 00530 • ".06b Value 112 mg/1 32 mg/1 48°C • IV-1 This section contains 1 page. GPO 865.706 • I' FOR AGENCY USE STANDARD FORM A--MUNICIPAL SECTION T. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a description of each major Industrial facility discharging to the municipal system.using a separate Section IV for each facility descrip- tion. Indicate the 4 digit Standard Industrial Classification(SIC) Code for the industry,the major product or raw raterial,the flow(in thou- sand gallons per day), and the characteristics of the wastewater discharged from the industrial facility into the municipal system. Consult Table III for standard rieasures of products or raw materials. (see instructions) 1. Major Contributing Facility • _ (see instructions) • Name 401a PP'F miry •• • Number& Street 401b 461 Highway 64-70 S.W. • City 401c Hickory County 401d Catawba _ ' State 401e North Carolina Zlp Code 4011 28601 - 2. Primary Standard'Industrial 402 5143 Classification Code (see • instructions) Units(See • 3. Principal Product or Raw Quantity Table ill) Material (see instructions) Product 403a Daizy Products (The Cream) atiac 3000/riI Se 1. 000 M. _ h y milk equival Raw Material 403b 4.- Flow Indicate the volume of water discharged into the municipal sys- 404a 20 _thousand gallons per day • tern in thousand gallons per day and whether this discharge is Inter- 404b ®Intermittent(int)❑Continuous(con) mittent or continuous. . 5. Pretreatment Provided Indicate if 405 ❑Yes ®No pretreatment is provided prior to entering the municipal system • 6. Characteristics of Wastewater - w (see instructions) • • Parameter Name DOD Total SS ph Temp 406a Parameter Number nel3J n -n0930 406b Value 360 mg/1 472 mg/1 7.2 2F°C _ • • IV-1 This section contains 1 page. GPO 865-706 4 r Permit No . NC0040797 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES .& COMMUNITY_ D.EVELOPMEN.T . DIVISION OF ENVIRONMENTAL MANAGEMENT PE RM I T To Discharge Wastewater Under The NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215 . 1 , other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Hickory is hereby authorized to discharge wastewater from facilities located at • Henry Fork Wastewater Treatment Plant north of NCSR 1144, south of Hickory Catawba County to receiving waters designated as the Henry Fork River in the Catawba River Basin in accordance with effluent limitations , monitoring requirements , and other conditions set forth in Parts I , II, and III hereof . This permit shall be effective This permit and the authorization to discharge shall expire at midnight on - - Signed this day of DRAFT R. Paul Wilms , Director Division of Environmental Management By Authority of the Environmental • Management Commission Permit No . NC0040797 SUPPLEMENT TO PERMIT COVER SHEET _ .. - - - -- - - -City -of Hic-kory-- - --- -- --- -- --_ -- - - • - is hereby authorized to : 1 . Continue operation of a 6. 0 MGD two stage biological treatment plant consisting of an influent pump station, mechanical bar screen, grit chamber, flow measurement, flow equalization basin, primary clarifiers , rotating biological discs for carbonaceous and nitrogenous • treatment , final clarifiers , chlorine contact basin, post (cascade) aeration, aerated. sludge holding lagoon, sludge conditioning, sludge drying beds , and auxiliary power supply located at Henry Fork Wastewater Treatment Plant (See Part III of this permit) , and 2 . Discharge from said treatment works into the Henry Fork River which is classified Class "C" waters in the Catawba River Basin. • C A. ( 1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final Summeh: April 1 - October 31 " During the period beginningg on the effective date of the Permitand lasting until expiration, the pennittee is authorized to discharge from outfall(s) serial number(s) ool. Such discharges shall be limited•,and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Kg day (lbs/daj) Other•Units (Specify) Measurement Sa�ale_ * �S le._ Monthly Avg. Weekly Avg. Monthly Avg. xeeKly Avg. quency re Location ` Flow 6.0 MGD Continuous Recording I or E BOD, 5Day, 20°C ** • , 23.0 mg/1 34.5 mg/1 Daily Composite E,I Total Suspended Residue** 3Q.0 mg/1 45.0 mg/1 Daily Composite E,I NH3 as N 9.0 mg/1 13.5 mg/1 Daily Composite E Dissolved Oxygen (minimum) 5.0 mg/1 5.0 mg/1 Daily Grab E,U,D Fecal Coliform (geometric mean) 1000.0/100 ml 2000.0/100 ml Daily Grab • E,U,D Residual Chlorine Daily Grab . E Temperature Daily Grab E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E Total Phosphorus { P Monthly Composite E Copper • Monthly Composite E Toxicity *** *** Quarterly Composite E Priority Pollutants **** **** Annually E *Sample locations: E - Effluent, I - Influent, U - Upstream, D - Downstream near the mouth of the Henry Fork River ! Upstream and downstream samples shall be grab samples. Stream samples shall be collected three times per week during June, July, August and September and once per week during the remaining months of the year. **The monthly average effluent B0D and Total Suspended Residue concentrations shall not exceed 15% ;of the respective influent values (85% removal ) . E s .0-0,o The pH shall not be less than 6.0 standard units nor greater than 9.0. standard units ;and c, shall be monitored daily at the effluent by grab sample. z There shall be no discharge of floating solids or visible foam in other than trace amounts. .ko 0 ***See Part III, Condition No. I. ****See Part III, Condition No. J. • 3C . w A. ( 1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final Winter: November 1 - March 31 ' ' ' During the period beginning on the effective date of the Permitand lasting until expiration, . • • the penni ttee is authorized to discharge from outfall(s) serial number(s) ooi. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics , ' Discharge Limitations Monitoring Requirements Kg day (lbs/d ) Other.Units (Specify) Measurement Sample * Sample Monthly Avg, Weekly Avg. i Mont . ee Y vg.• requency 11:1X Location Flow 6.0 MGD Continuous Recording I or E BOD, 5Day, 20°C ** • . 30.0 mg/1 45.0 mg/1 Daily Composite E,I Total Suspended Residue ** i. 30.0 mg/1 45.0 mg/1 Daily Composite E,I NH as N Daily Composite E Digsolved Oxygen (minimum) 5.0 mg/1 5.0 mg/1 Daily Grab E,U,D Fecal Coliform (geometric mean) 1000.0/100 ml 2000,0/1 00 ml Daily Grab E,U,D Residual Chlorine Daily Grab- E Temperature Daily Grab I E,U,D Total Nitrogen (NO2 + NO3 + TKN) Monthly Composite E 1 Total Phosphorus Monthly Composite E Copper • Monthly Composite E Toxicity *** *** Quarterly Composite E ' Priority Pollutants **** **** Annually E *Sample locations: E - Effluent, I - Influent, U - Upstream, D - Downstream near the mouth of the Henry Fork River . Upstream and downstream samples shall be grab samples. 1 Stream samples shall be collected three times per week during June, July, August and September and once per week during the remaining months of the I year. I **The monthly average effluent BOD and Total Suspended Residue concentrations shall not exceed 156of the respective influent values (85% removal ). i. The pH shall not be ,less than 6.0 standard units nor greater than 9.0 standard units ,,and --`� shall be monitored daily at the effluent by grab sample. x ~" . to 0 There shall be no discharge of floating solids or visible foam in other than trace amounts. ***See Part III , Condition No. I. ****See Part III , Condition No. J. i• 1 f Part III Permit No . NC0040797 I. Toxicity Testing Requirement The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1 . The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *February 1987) or subsequent versions . The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 27% (defined as treatment two in the North Carolina procedure document) . The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed within thirty days from issuance of this permit . Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes . All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the appropriate parameter code . Additionally, DEM Form AT-1 (original) is to be sent to the following address : Technical Services Branch North Carolina Division of Environmental Management PO Box 27687 Raleigh, North Carolina 27611-7687 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests , as well as all dose/response data. Total residual chlorine must be measured and reported if employed for disinfection of the waste stream. Should any test -data from this •'monitoring requirement or tests performed by the North Carolina- Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be reopened and modified to include alternate monitoring requirements or limitations. Note: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting . Failure to submit suitable test results will constitute a failure of permit conditions . J. The permittee shall conduct a test for priority pollutants annually at the effluent from the treatment plant . The discharge shall be evaluated for all volatile fractions , acid fractions , base/neutral fractions, and pesticide fractions listed in Table II of Appendix D . of 40 CFR Part 122 and all metals , cyanide, and phenols listed in Table III of Appendix D. of 40 CFR Part 122. The permittee shall Part III Continued Permit No. NC0040797 test the effluent for any pollutants listed in Tables IV and V of Appendix D . of 40 CFR Part 122, if a specific pollutant is believed to be present in the discharge . In addition to the above testing requirements , other significant levels of synthetic organic chemicals must be identified. For the purpose of implementing this requirement , the •larg-est 10. percent of the CC/MS. peaks..other than. _. the priority pollutants shall be identified . All tests shall be performed in accordance with the EPA Reference Methods listed in 40 CFR Part 136 . North Carolina Department of Natural Resources 11111111111Fir DIVISION OF ENVIRONMENTAL MANAGEMENT Robert E Helms & •mmunity Development ..) D!rector ',''' "N—o. • James B Hunt,Jr.,Governor James A.Summers,Secretary Telephory 919 733-7015 May 21, 1984 - The Honorable William R. McDonald, Ill . Mayor of Hickory .' yilt/ ' P 0. Box 398 ickory, N.C. 28603 qd „,.. Subject: The City of Hickory's Pretreatment Program Dear Mayor McDonald: The City of Hickory has successfully complied with the required activities cited in the State and Federal General Pretreatment Regulations 15 NCAC 2H .0900 and 40 CFR 403 respectively. Compliance with these regulations has been achieved through documentation submitted to the Division of Environmental Management. As a result, the Pretreatment Pro- gram of Hickory is approved as of May 21 , 1984. Approval of the documentation indicates successful completion of an administrative framework, However, implementation of the local pretreat- ment program requires the day to day operation of an effective industrial monitoring program. The Division of Environmental Management will retain the authority to require changes in local pretreatment programs. The Hickory NPDES permit will be the Division of Environmental Management's primary instrument for Pretreatment Program enforcement. The Hickory NPDES permit is hereby modified to incorporate the local Pre- treatment Program and the Conditions of Final Approval. The attached Condi- tions of Final Approval are a summary of requirements contained in the Pre- treatment regulations. The attached permit modification will become effective 60 days after issuance of this letter. If parts of these modifications are unacceptable to you, you have the right to request an administrative hearing. Any such request must be submitted in writing within 30 days from receipt of this letter. The Division of Environmental Management looks forward to a productive relationship with the City in maintaining an effective Pretreatment Program. Should you require assistance or further clarification regarding the program call Douglas S. Finan, Pretreatment Supervisor, at 919/733-5083. Sincerely Robert F. Hel , cc : Regional Manager Regional Supervisor John Marlar, EPA Region TV Douglas Finan Central Files PO RoK 2'7687 Rale gt1 N C 27611-768 An EQL/a 0.01)0numl A :unat,ve.A;11,7r7E7,4m7wpf n-7 Part i_7 (Modified) F Pretreatment The Permittee has submitted documentation to the Division of Environ- mental Management which complies with the required activities contained in the State and Federal Pretreatment Regulations 15 NCAC 2H .0900 and 40 CFR 403 respectively. The approved Local Pretreatment Program and Conditions of Approval are hereby incorporated as part of this permit by reference. The on-going industrial monitoring activities of the POTiti's pretreatment program shall be governed by pretreatment regulation and the Conditions of Final Approval. STAB O AND ECG` ENDATIONS Part I - INSPECTION F PROPOSED WASTEWATER TREATMENT PLANT SITE .° Place visited: City of`Hickory Propos HenryFork River West. ater Treatment Plant tawba COUrty 2. Date: January 16, 3., , a N. Keith Overcasi' 4. Parson contaac ten: Jerry Twiggs. rector of Publ lc Uti 1 1 ties 5. Directions to site,: The proposnd plant site is located off of S. R. 1144 Saaa asf Hickory. 6. u`uc bearing"I and distance tee propproposnd setst of en 'discharge mrr s Approximately '" oast o trna anent plant at Longitude aada ;"„:1 and Latitude 35II ;' ; i . S O Za : Thar Pity nwris scproximataly 35.t acres 3aa aia s =la r n 1111y Location oar a.sw: i..N€.e...,.. aj 'm i'r tt €, ti i n '.; »s t t, 'a - (a) di ass, p a aoa: E f Pet Pav x iaao aaara r, t;) era xnr a n 3a'ar¢, :or 1 S I ,ar * , Toy goner inane oxt4 li' for drinking, a if:tar dr ra,at, rrra ,s io ,or oc as Part II 3a a *' rya 6a ad _. b ra: iaa P 46RK; ,. The oroqosicl ;va a ro a o r treatmant. ant is a a b lblit two stabe biological Iratroatmcat facilitaR onoststiph of P influent lift station, rflecharrical screening, ;list a" •seat/ a141 Ir instrumented Oa 1114?aStireileil ttt. flow equal zetism, ry cl lei Tiers; rota tinp bi el up ical sk'eye tem for Ca rbored wac vats and ni are on naa `;' "a 'aaaI r am I teal c 1 aril fliers r chlor- ination facilities, oast acre Ii n„ auxiliary pi ion«s4u p , one waste wage treatment fed ' MO tiding chemical ex:1'131,1ml aaauslu,ihe dryingtan s The facility w1 11. treat the w aatawator generated as Soutoa a as Hickory aaad the Town of Longview, as well as a portion of wawa County, Part III - ALLIATIOti ASIDN M IENDATIOUS t is a a oaaaa ae arae that as Permit be ssued for the construction artdoperation of the a loosed new hickory HenryFork River Wastewater Treatment' Float. The Permit should includ the following f 11141 effluent i s tenons art tea a date of March 1, 1930 .:in operational level: . Page Two - Parameter Limitations Flow ,16:0 MGD Bibs - 16' mg/1-. ' . TSS . - 30 mg/1 - i NH3 as _ .11 mg/1 Fecal Coliform Bacteria (Geometric Mean) , 1000/100 m1 f • '. Dissolved Oxygen (Minimum)" ' 5 mg/1 . p11 , - 6-9 s.u. . /, Temperature • r • • 90/o5OF '. , , The following time schedule for the construction of the proposed facility should be included .in the Permit. . a. Begin construction on or before February 1 , 1978. b. Submit progress report on-.or before September 1 , 1973. ' . c. Submit progress report on or before April 1 , 1979. • • • d. Complete construction on or before December 11 ) .1979. •• • e. Attain operational level on or before March 1 ,. 1980. ' . - .• l • • r P 1 y , NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT ENVIRONMENTAL MANAGEMENT COMMISSION FACT SHEET • APPLICATION FOR NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM PERMIT TO DISCHARGE TREATED WASTEWATER Application No. NC 0040797 Date: January 20, 1978 1 . SYNOPSIS OF APPLICATION a. Name and Address of Applicant City of Hickory Post Office Box 398 Hickory, North Carolina 28601 b. Description of Applicant's Operation The operation of a municipally-owned wastewater treatment facility to serve the City of Hickory, the Town of Longview, and their environs. c. Nature of Wastewater ' Domestic and industrial , including textile, electroplating and dairy products d. Applicant's Receiving Waters • Henry Fork River in the Catawba River Basin; classified "C"; suitable for fishing, boating, wading or any other usage except for bathing or as a source of water supply for drinking, culinary, or food processing purposes; the 7-day, 10-year low flow at this site is approximately 23 cfs. e. Description of Proposed Pollution Abatement Facilities • The proposed Henry Fork River Wastewater Treatment Plant is a 6.0 MGD activated sludge facility consisting of an influent lift station, mechanical screening, grit removal unit, instrumented flow measurement, flow equalization, dual primary clarifiers, rotating biological disk system for carbonaceous and nitrogenous BOD removal , dual final clarifiers, chlorination facilities , post aeration, auxiliary power • supply; and waste sludge treatment facilities including chemical oxidation and sludge drying beds . • Page Two /1111!iiir 2. PROPOSED FINAL EFFLUENT LIMITATIONS Effluent Characteristic Discharge Limitation kg/day(lbs/day) Other Limitations Monthly Weekly (Specify Units) Average Average Monthly Weekly Average Average Flow 6.0 MGD BOD5 . 363.2(800.6) 544.7(1201 .0) 16 mg/1 24 mg/1 TSS 680.9(1501 .2) 1021 .4(2251 .8) 30 mg/1 45 mg/1 NH3 as N 249.7(550.4) 374.5(825.7) 11 mg/1 16.5 mg/1 Fecal Coliform Bacteria (Geometric Mean) 1000/100 ml 2000/100 ml Dissolved Oxygen (Minimum) 5 mg/1 5 mg/1 pH 6-9 s.u. Temperature *The temperature of the effluent shall be such as to not cause a temperature in the receiving stream of more than 5°F above ambient stream water temperature. 3. MONITORING REQUIREMENTS The applicant will be required to monitor regularly for flow and those - parameters limited in Section 2 above with sufficient frequency to insure compliance with the permit conditions. Frequency, methods of sampling, and reporting dates will be specified in the final permit. 4. PROPOSED COMPLIANCE SCHEDULE FOR ATTAINING EFFLUENT LIMITATIONS a. Begin construction on or before February 1 , 1978. b. Submit a progress report on or before September 1 , 1978. c. Submit a progress report on or before. April 1 , 1979. d. Complete construction on or before December 1 , 1979. e. Attain operational level (meet final effluent limitations) on or before March 1 , 1980. 5. WATER QUALITY STANDARDS AND EFFLUENT STANDARDS APPLIED TO THE DISCHARGE Effluent limitations are based on best practicable control technology currently available and will meet State and Federal water quality standards of Class "C" waters. 6. PROCEDURES FOR THE FORMULATION OF FINAL DETERMINATIONS a. Comment Period . The Division of Environmental Management proposes to issue an NPDES permit . to this applicant subject to the effluent limitations and special conditions outlined above. These .determinations are tentative. Interested persons are invited to submit written comments on the permit application or on the Division of Environmental Management's proposed determinations to the following address: Page Three 1111Pilir • DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION POST OFFICE BOX 27687 RALEIGH, NORTH CAROLINA 27611 All comments received prior to will be considered in the formulation of final determinations with regard to this application. b. Public Hearing The Director of the Division of Environmental Management may hold a public hearing if there is a significant degree of public interest in a proposed permit or group of permits. Public notice of such a hearing will be circulated in newspapers in the geographical area of the discharge and to those on the Division of Environmental Management's mailing list at least thirty days prior to the hearing. Following the public hearing, the Director of the Division of Environmental Management may make such modifications in the terms and conditions of the proposed permit as may be appropriate and shall issue or deny the permit. Notice of issuance or denial will be circulated to those who participated in the hearing and to appropriate persons on the Division of Environmental Management's mailing list. If the permit is issued, it will become effective 30 days following date of issuance and will be the final action of the Division of Environmental Management unless an appeal hearing is granted. c. Appeal Hearings An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, shall have the right to a hearing before the Commission upon making written demand to the Director within 30 days following notice of final decision to deny or grant the permit. d. Issuance of the Permit When No Hearings are Held If no public hearing or appeal hearing is held, and after review of the comments received, the Division of Environmental .Management's determinations are substantially unchanged, the permit will issue and become effective immediately. This will be the final action of the Division of Environ- mental Management. If no hearings are held, but there have been substantial changes, public • notice of the Division of Environmental Management's revised determinations will be made. Following a 30-day comment period, the permit will issue and become effective immediately and will be the final action of the Division of Environmental Management, unless a public or appeal hearing is granted. IPrr State of North Carolina Department of Natural Resources and Community Development Mooresville Regional Office James G. Martin, Governor Albert F. Hilton, Regional Manager S. Thomas Rhodes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT November 4, 1987 Mr. William J. Twiggs City of Hickory Post Office Box 398 _ Hickory, North Carolina 28603 Subject: NPDES Permit No. NC 0040797 Wastewater Treatment Plant Catawba County, NC Dear Mr. Twiggs: Our records indicate that NPDES Permit No. NC 0040797 was issued. on October 29, 1987 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is Page M3 . Page M3 sets forth the effluent limitations and monitoring requirements for your discharge(s) . Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation) , you must initiate the required monitoring. The monitoring results must be entered on the DMR forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the form, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1) , plus instructions for completing the form. It is imperative that all applicable parts be completed, otherwise the forms may be returned to you as incomplete. Failure to properly complete the forms may also result in an automatic $300.00 fine. The remaining Parts of the Permit (Parts II and III) set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities 919 North Main Street, P.O. Box 950, Mooresville, N.C.28115-0950•Telephone 704-663-1699 An Equal Opportunity Affirmative Action Employer Mr. William J. Twiggs Page Two November 4, 1987 and/or discharge(s) . The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215. 6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per day per violation plus criminal penalties may be assessed for such violations. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page M--1 or I-i of the. Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, through cessation of the discharge, then you should request that the Permit be rescinded. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, D. Rex Gleason Water Quality Regional Supervisor Enclosure DRG:se purr, OF $A W _ : ' oss ECONOMIC RESORCES \)1iw x; Division f V.v1ronnental Vhpaosnent April 8 . i li e: dotty Twig's Director Public Utilities City of Hickory P .: , ' .. Hickory, h Carolina.- 6 i Subject: Permit . MC0040797 . - City of Hiekety, Henry Catawba County Doer Twiggy A n accordance with your application int diech' Permit received Noveber 28, 1977, vo are forwarding hervisith the nbject Staten S Permits This Y reit is toned peraus..teto the requirements of North .' flonervI Statutes 143-215.1 and the . .o rand .. resent between North t n and the »' S. Vvitoreschtal .Protection Agency. dated, October 19, 1975. Ifany parts„ r.quirenents, or limitations **veined in, h 'Permit are unacceptable to you, .you have the ti.„'ht. rove. adjudiestory h r d . before heating officer upon w . ;*, dewed to the Dir'ctor within 30 days fall.wing res of this Permit, identifying,the specific is nes. ho cont-A,sN. Uhl es such d ro nd made, this Permit shall be f and binding. 'ea ' take notice that this Permit is not 4 a e. Part II, 3.2. add a .a the t, quiremento to be, followed in cam of hags in. . ovate, bin or control of this dlechatgo , " This Permit does notaffect:lint the 1,,,,,s1 toonitevnt to obtain other Permitswhich t.:,a„y he required by the Division of n . ! .. tal Mana . f you have any questions concerning this Permit, please contact us. Sincerely yours, A. k l .Uttlr A. F.. Sr . ..,,f Actin:, Director Director cosh Piedmont Field Office 4. ". . .....,...`"./C ...,- " ,..; . • ! - _2 ,,LT -'7 • . ‘. .-1.••*; --"'1- - ' •••'-•- . 1 I.-•TA.- `-,...- -, -,C,_,.' ".: :' 4 •- '.... :" •:" i :"El - ; t.r..,2 Lir: A.ri'`F•1 - II. ••. ...,, , % 4 J1,... ,-,I,..' ...- .:, 1 ., --. : .. .,- ••••4 .. ''.... 1-_ 1'7 .:_ ("C - • t !, - ' : ' ' . „, „.)11;, !.i, • ,_. 17..: ., '.:Ct (.0',..,..:: i ..!..: D....', ..' .1:..-;" ' ,_ -. .4= . YT .'r-• ;. . --, - .._:-•• . 1 ! , A I. . ' -:- • - • -•••• • ' -'P 7 !: ... - 4. •i t•• ': -L. .1_ •-. - : . . ... • ; , : ,.. - .. • . .. ,_ _.... . .'.-.4,,..- i...._.... ,. 1 ;..:4.::: '.`:"'":•"'7i ' . \ -"r. , -,, . 0 ..*,.....: 1 . \ ‘,-, • , 2a1J2 MEENr..,Iii HiSil Cilki.'i 4°LI., A_A, • 2.".CGX01414:: ISt.'204•4CE2.) .,. VV.4) Permit No. NC 0040797 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL. RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To Discharge Wastewater Under The NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In; compliance with the provisions of North Carolina General Statute 143-215.1 , other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Hickory is hereby authorized to discharge wastewater from a facility located at The Henry Fork River Wastewater Treatment Plant Catawba County to receiving waters Henry Fork River in the Catawba River Basin in accordance with effluent limitations , monitoring requirements, and other conditions set forth in Parts I , II , and III hereof. This permit shall become effective April 4, 1978 This permit and the authorization to discharge shall expire at midnight on December 31 , 1982 Signed this day of April 4, 1978. A. F. McRorie, Acting Director Division of Environmental Management By Authority of the Environmental Management Commission Ml & I 'l Page of Permit No. NC 0 0 4. 0 7 9 SUPPLEMENT TO PERMIT COVER SHEET • City of Hickory is hereby authorized to: 1 . Enter into a contract for construction of a 6.0 MGD wastewater treatment facility; 2. Make an outlet into the Henry Fork River in the Catawba River Basin; 3. Construct and operate a 6.0 MOD wastewater treatment facility consisting of an influent lift station, mechanical screening, grit removal unit, instrumented flow measurement, flow equalization, dual primary clarifiers , rotating biological disk system for carbonaceous and nitrogenous treatment, dual final clarifiers, chlorination facilities, post aeration, auxiliary power suppl ,', and waste sludge treatment facilities including chemical oxidation and sludge drying beds located at the Henry Fork River Wastewater Treatment Plant (Note Part III , Condition No. B of this Permit); and 4. Discharge from said treatment works into the Henry Fork River which is classified Class "C". A. (1 ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS + During the period beginning March 1 , 1980 and lasting until expiration, the permittee is authorized to discharge from outfall (s) serial number(s) 001 . Such discharges shall be limited and monitored by the permittee as specified below: affluent Characteristics Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other' Units (Specify) *** Measurement ** Sample * Sample Monthly Avg. Weekly Avg. Monthly Avg. weekly Avg. Frequency Type Location 'low 6.0 MGD Daily Continuous I or E SODS 363.2(800.6) 544.7(1201 .0) 16 mg/1 24 mg/1 Daily Composite I, E, U, D 1H3 as N 249.7(550.4) 374.5(825.7) 11 mg/1 16.5 mg/1 Weekly Composite I, E 'SS 680.9(1501 .2) 1021 .4(2251 .8) 30 mg/1 45 mg/1 Weekly Composite I, E 'ecal Coliform (Geometric Mean) 1000/100 ml 2000/100 ml Daily Grab E, U, D 'emperature **** Daily Grab E, U, D lissolved Oxygen (Minimum) 5 mg/1 5 mg/1 Daily Grab E, U, 0 ;OD Weekly Composite E, U, D 'otal Residue Weekly Composite I, E ettleable Matter Daily Grab E esidual Chlorine Daily Grab E Sample Locations: I-Influent, E--Effluent, U--Upstream, and D--Downstream **All stream samples shall be grab. **Daily means every day on which a wastewater discharge occurs except Saturdays, Sundays, and legal holidays. Daily stream ampling frequency may be reduced at each sampling station to one (1 ) time per week except during the months of June, July, ugust, and September, when the frequency must be no less than three (3) times per week at each sampling station. ***The temperature of the effluent shall be such that it will not cause a temperature in the receiving stream of more han 5°F above ambient stream water temperature. z -ci-a-n c9 � ca -1 al ci- The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and © c shall be monitored daily by grab samples at I , E, U, D. N, o There shall be no discharge of floating solids or visible foam in other than trace amounts. ' co Part I Page of Permit No. NC 0 0 4 e .7 B. SCHEDULE OF COMPLIANCE 1 . The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the following schedule: L a. Begin construction on or before February 1 , 1978. b. Submit progress report on or before September 1 , 1978. c. Submit progress report on or before April 1 , 1979. d. Complete construction on or before December 1 , 1979. e. Attain operational level on or before March 1 , 1980. 2. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. M4 & I4 Part I Page Of Permit No. NC "Act" used herein means the Federal Water Pollution Control Act, As Amended. "OEM" used herein means the Division of Environmental Management of the Department of Natural and Economic Resources. "EMC" used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1 . Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a Monthly Monitoring Report Form (DEM No. MR 1 .0, 1 .1 , 1 .2, and 1 .3) , postmarked no later than the 45th day following the completed reporting period. The first report is due on , 1 55 980 . Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section Post Office Box 27687 Raleigh, North Carolina 27611 3. Definitions a. The monthly average, other than for fecal coliform bacteria, is the arithmetic mean of all the composite samples collected in a one- month period. The monthly average for fecal coliform bacteria is the geometric mean of samples collected in a one-month period. • b. The weekly average, other than for fecal coliform bacteria, is the arithmetic mean of all the composite samples collected during. a one-week period. The weekly average for fecal coliform bacteria is the geometric mean of samples collected in a one-week period. c. Flow, M3/day (MGD): The flow limit expressed in this permit is the 24 hour average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. d. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. M5 Part Page of Permit No. NC e. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equiva- lent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1 ). f. Composite Sample: A "co posite sample" is any of the following: (1 ) Not less than four influent or effluent portions collected at regular intervals over a period of 24 hours and composited in proportion to flow. (2) Not less than four equal volume influent or effluent portions collected over a period of 24 hours at intervals proportional to the flow. (3) An influent or effluent portion collected continuously over a period of 24 hours at a rate proportional to the flow. g. Grab Sample: A "grab sample" is a single influent or effluent portion which is not a composite sample. The sample(s) shall be collected at the period(s) most representative of the total discharge. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the [MC regulations published pursuant to N. C. G. S. 143-215.63 et seq, The Water and Air Quality Reporting Act, and to regulations published pursuant to Section 304(g) , 33 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The exact place, date, and time of sampling,, b. The dates the analyses were performed; and c. The person(s) who performed the analyses. M6 PART I Page of Permit No. NC 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values required in the Monthly Monitoring Report Form (DEM No. MR 1 .0, 1 .1 , 1 .2, and 1 .3) Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this Permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years, or longer if requested by the Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. M7 PART II Page of Permit No. NC A. MANAGEMENT REQUIREMENTS 1 . Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable - to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b. The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. 3. Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent - limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (I) where M8 & I7 PART II Page of Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii ) where excessive storm drainage or runoff would damage any facilities necessary for complaince with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issue of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; b. The frequency, duration and quantity of flow from each sewer system bypass or overflow. This requirement is waived where infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or' control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures The permittee is responsible for maintaining adequate safeguards to prevent the discharge of untreated of inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated efflu- ent. Should the treatment works not include the above capabilities at time of permit issuance, the permittee must furnish within six months to the permitting authority, for approval , an implementation schedule for their installing, or documentation demonstrating that such measures are not necessary to prevent discharge of untreated or inadequately treated wastes. Such documentation shall include frequency and duration of power failures and an estimate of retention capacity of untreated effluent. U. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. M9 { PART II Page of Permit No. NC B. RESPONSIBILITIES 1 . Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 3. Availability of Reports Except for data determined to be confidential under N. C. G. S. 143-215. 3(a) (2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential . Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in N. C. G. S. 143--215.6(b)(2) or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to N. C. G. S. 143- 215.1 (b)(2) and G. S. 143-215.1 (e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. M 10 & I 9 PART II Page of Permit No. NC 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) ' of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II , A-5) and "Power Failures" (Part II, A-7) , nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject under N. C. G. S. 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321 . 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges , nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations. 9. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circum- stance, is held invalid, the application of such provision to other cir- cumstances, and the remainder of this permit shall not be affected thereby. M 11 & I 10 PART II Page of Permit No. NC 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement proce- dures •as provided in N. C. G. S. 143-215.6, and 33 USC 1251 et seq. 11 . Industrial Pretreatment Standards Permittee shall require any industrial dischargers into the permitted system to meet Federal Pretreatment Standards (40 CFR, Part 128) promulgated in response to Section 307(b) of the Act. The permittee shall provide semi-annual reports to the permitting agency regarding the pre-treatment requirements which have been imposed on each major contri- buting industry and the results achieved therefrom. Other information may be needed regarding new industrial discharges and this will be requested from the permittee after the permitting agency has received notice of the new industrial discharge. A major contributing industry is one that: (1 ) has a flow of 50,000 gallons or more per average work day; (b) has a flow greater than five percent of the flow carried by the municipal system receiving the waste; (c) has in its waste a toxic pollutant in toxic amounts as defined in standards issued under Section 307(a) of the Act; (d) has significant impact either singly or in combination with other contributing industries , on the treatment works or the quality of its effluent. Any change in the definition of a major contributing industry as a result of promulgations in response to Section 307 of the Act shall become a part of this Permit. M 12 . PART III Page of Permit No. NC PART III OTHER REQUIREMENTS A. Requirements for Effluent Limitations on Pollutants Attributable to Industrial Users 1. Effluent limitations from this discharger are listed in Part I of this permit. It is apparent that other pollutants attributable to inputs from major contributing industries using the municipal system may also be present in the permittee's discharge. At such time as sufficient infor- mation becomes available to establish limitations for such pollutants , this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Under no circumstances shall the permittee allow introduction of the following wastes into the waste treatment system: a. Wastes which create a fire or explosion hazard in the treatment works. b. Wastes which will cause corrosive structural damage to treatment works. c. Solid or viscous substances in amounts which cause obstructions to the flow in sewers or interference with the proper operation of the treatment works. d. Wastewaters at a flow rate and/or pollutant discharge rate which is excessive over relatively short time periods so as to cause a loss of treatment efficiency. 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 128) to ensure compliance by the permittee with all applicable effluent limitations. Such actions by the permittee may be necessary regarding some or all of the major contri- buting industries discharging to the municipal system. The permittee shall require each major contributing industry subject to pre-treatment standards or any other applicable requirements promulgated pursuant to Section 307 of the Act to submit to the permittee periodic notice (at intervals not to exceed 9 months) regarding specific actions taken to achieve full compliance with the requirements of Section 307. Starting on the permittee shall submit semi-annually to the permit issuing authority a report summarizing the progress of all known major con- tributing industries subject to the requirements of Section 307 towards full compliance with such requirements. Such report shall include at least the following information: M 13 PART III Page of Permit No. NC, a. A narrative summary of actions taken by the permittee to ensure that all major contributing industries comply with the requirements of Section 307. b. The number of major contributing industries using the treatment works, divided into SIC group categories. c. The number of major contributing industries in full compliance with the requirements of Section 307, or not subject to these requirements (e.g. , discharge only compatible pollutants). d. A list identifying by name those major contributing industries presently in violation of the requirements of Section 307. 4. Immediately upon issuance of this permit, the permittee shall establish and implement a procedure to obtain from all major contributing indus- tries specific information on the quality and.quantity of effluents intro- duced by such industrial users. The following information shall be reported to the permitting agency on a quarterly basis beginning ; quarterly reports reflecting no change from the previous quarter may simply relate this fact, without submitting repetitive data. a. Section IV, Standard Form A shall be completed and submitted for each major contributing industry. b. Information on the municipal facility as a whole is to be reported on the monthly Monitoring Report Form (DEM - No. MR 1 .0, 1 .1 , 1 .2, and 1 .3). Once the specific nature of industrial contributions has been identified, data collection and reporting requirements may be levied for other parameters in addition to those included on Form (DEM No. 1 .0, 1 .1 , 1 .2, and 1 .3). 5. Based on the information regarding industrial inputs reported by the permittee pursuant to the preceding paragraph, the permittee will be notified by the permitting authority of the availability of industrial effluent guidelines on which to calculate allowable inputs of incompatible pollutants based on BPT for each industry group. Copies of guidelines will be provided as appropriate. Not later than 120 days following receipt of this information, the permittee shall submit to the permitting authority calculations reflecting allowable inputs from each major con- tributing industry. The permittee shall also require all such major contributing industries to implement necessary pre-treatment requirements (as provided for in 40 CFR, Part 128), providing the permitting authority with notifications of specific actions taken in this regard. At that time, the permit may be amended to reflect the municipal facility's effluent requirements for incompatible pollutants. M 14 PART III Page of Permit No. NC B. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements , terms , and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. C. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to Final Plans and Specifications has been made by the DEM after 30 days following receipt of the plans or issuance of this permit, whichever is latter, the plans may be considered approved and construction authorized. D. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes , the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. M15 & I12 DIVISION OF ENVIRONMENTAL MANAGEMENT r(�J September 30, 1982 Mr. William Jerry Twiggy City of Hickory NWTP` P. O. Box 398 Hickory, North Carolina 28603 Subject: Permit No. NC0040797 City of Hickory WWTP Catawba County Dear Mr. Twiggs In accordance with your application for discharge Permit received March 11, 1982, we are forwarding herewith the subject Stater - NPDES Permit. This permit is issued pursuant to the requirements of North Carolina General Statutes 143-215.1 and the random of Ag - nt between North Carolina and ghe U. S. Environ ntal Protection Agency dated October 19, 1976. If any parts, requi ;Yftu ta, or li itations contained in this Permit are unacceptable to you, you have the right to an adjudcatory hearing before a hearing officer upon written .a5.nd to the Director within 30 days following receipt of this Permit, identifying the specific issues to be contended. Unless such d d is de, this Permit shall be final and binding. Please take notice that this Pe it is not transferable. Part II, 8.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This Permit does not affect the legal requirement to obtain other Permits ic which may be required by the Division of Environmental Manage t. If youany questions concerning this Pe it, please contact Mr. Reggie Baird, telephone (919)733-5181. Sincerely yours, Origan,l Signed By FOR BEST W STALL FO Robert P. Helms Director cc: Mr. Jim Patrick, EPA Mooresville Regional Office *Mooresville Regional Manager Permit No. 'NC OO4412i STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES S COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT P E R M I T To Discharge Wastewater Under the NATIONAL , 44 POLLUTANT DISCHARGE ELIMINATION SYSTEM � tti , In co 'pliance with the provisions of North Carolina General Statute 143-215,1, other .Lawful ,standaras and regulations promulgated and adopted by the forth Carolina Environmentrr Management Commission, and the Federal Water Pollution Control Act, as amended, The City of Hickory is hereby authorized to discharge wastewater from a facility located at The Hickory Water Treatment Plant Catawba County to receiving waters designated the. Catawba. River in the Catawva River Basin in accordance with effluent limitations , monitoring requirements , and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on Signed this day of fib Robert F. Helms , Director Division of Environmental Management By Authority of the Environmental Management Commission M1 & I1. 1111 Permit No. NC0044121 SUPPLEMENT TO PERMIT COVER SHEET The City of Hickory is hereby authorized to: 1 . Continue to operate an existing settling lagoon located at the Hickory Water Treatment Plant (Note Part III of this Permit) , and 2. Discharge from said treatment works into the Catawba River, which is classified Class "A-II" and "B" waters. 3 w A. ( 1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final During the period beginning on the effective date of the. Permit and lasting until 'expiration, the permittee is authorized to discharge from outfall (s) serial number(s) odl . Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other-Units (Specify) Measurement Sample. ** Sample Monthly Avg. Weekly Avg. Monthly Avg. Weekly Avg. Frequency Type Location Flow F Weekly Instantaneous E TSS 30 mg/1 45 mg/1 Quarterly Grab E Settleable Matter 0.10 m1/1 0.15 m1/1 Weekly Grab E Turbidity * Weekly Grab U,D Dissolved Oxygen Weekly Grab U,D Total Residue Quarterly Grab E *The discharge shall not cause the turbidity of the receiving waters to exceed 50 NTU. **Sample locations: I - Influent, E - Effluent, U - Upstream, D - Downstream z -ov -a cI ro w w 0 a ID rr The pH shall not be less than 6.0 standard units nor greater than 9 .0 standard units and h .- shall be monitored monthly by grab samples at E,U,D. N) o There shall be no discharge of floating solids or visible foam in other than trace amounts. . 0 ,