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WQ0031295_Regional Office Historical File Pre 2018
• /11 Michael F. Easley, Governor � William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources • Alan W. Klimek, P.E. Director Division of Water Quality February 5, 2007 Mr. James Justice, Town Manager 413 North Main Street Mooresville, NC 28115 Subject: Permit No. WQ0031295 107 Uppercrest Drive Town of Mooresville Wastewater Collection System Extension Iredell County, North Carolina , Dear Mr. Justice, In accordance with your application received on January 2, 2007, we are forwarding herewith Permit No. WQ0031295, dated February 5, 2007, to the Town of Mooresville for the construction and operation of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded and shall be subject to the conditions and limitations as specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein by reference. Please pay particular attention to Permit Condition 3 which requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2T .0403 or any individual system -wide collection system permit issued to the Permittee. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 1) 15A NCAC 2T; 2) the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; 3) and the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000, as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as -constructed project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina•General Statute §143-215.6A through §143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. No `Carolina »tura!!y Mooresville Regional Office 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-1699 Fax: (704) 663-6040 Internet: www.ncmwaterquality.org Customer Service: 1-877-623-6748 An Equal Opporlunity/Affirmative Action Employer-50% Recycled/10% Post Consumer Paper Mr. Justice Page 2 February 5, 2007 In, accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended,: and other applicable Laws, Rules, and Regulations, permission is hereby granted to the Town of Mooresville for the construction and operation of approximately 197 linear feet of 8-inch gravity sewer and the discharge of 525 gallons per day of domestic wastewater into the Town of Mooresville existing sewerage system, pursuant to the application received January 2, 2007 and in conformity with 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000, as applicable; and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The sewage and wastewater collectedby this system shall be treated in the Town of Mooresville Rocky River VWVfP (NPDES Permit No. NC0046728) prior to being discharged into the receiving stream. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mai! Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this matter, please contact Dee Browder at (704) 663-1699. Sincerely, /1 -/t0-7/€-- or Alan W. Klimek, P.E. cc: Mooresville Regional Office, Collection System Permit Files Craig Blythe, Lash Engineering, Inc. Surface Water Protection Central Files Tom Asenzo, PERCS NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT This permit shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and limitations: 1. This permit shall become voidable unless the wastewater collection facilities are constructed in accordance with the conditions of this permit; 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000, as applicable; and other supporting materials unless specifically mentioned herein. 2. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 2T .0403. If an individual permit is not required, the following performance criteria shall be met as provided in 15A NCAC 2T .0403: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the surface water standards in 15A NCAC 2B .0200. b. A map of the sewer system shall be developed and shall be actively maintained. c. An operation and maintenance plan shall be developed and implemented. d. Pump stations that are not connected to a telemetry system shall be inspected every day (i.e. 365 days per year). Pump stations that are connected to a telemetry system shall be inspected at least once per week. e. High -priority sewer lines shall be inspected at least once per every six-month period of time. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Inspection and maintenance records shall be maintained for a period of at least three years. h. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with.15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute §143-215.1C. t 4. This permit shall not be transferable. In the event there is a desire for the wastewater collection facilities to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved. 5. Construction of the gravity sewers, pump stations, and force mains shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. 6. Per 15A NCAC 2T .0116, upon completion of construction and prior to operation of these permitted facilities, the completed Engineering Certification form attached to this permit shall be submitted with the required supporting documents to the address provided on the form. A complete certification is one where the form is fully executed and the supporting documents are provided as applicable. 7. A copy of the construction record drawings shall be maintained on file by the Permittee for the life of the wastewater collection facilities. 8. Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2T; the Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Station and Force Mains adopted June 1, 2000 as applicable; and other supporting materials may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statutes §143- 215.6A through §143-215.6C. 9. In the event that the wastewater collection facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement facilities. 10. The issuance of this permit shall not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances that may be imposed by other government agencies (local, state and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Ch. 4 and under the Division's General Permit NCG010000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC 2H .0500. 11. Noncompliance Notification: The Permittee shall verbally report to a Division of Water Quality employee at the Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day, following the occurrence or first knowledge of the occurrence of either of the following: a. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or breakage, etc.; or b. Any failure of a pumping station or sewer line resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. 2 Voice mail messages or faxed information is permissible, but shall not be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number (800) 858-0368 or (919) 733-3300. Persons reporting any of the above occurrences shall file a spill report by completing Part I of Form CS-SSO (or the most current Division approved form), within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to ensure that the problem does not recur. Part II of Form CS-SSO (or the most current Division approved form) can also be completed to show that the SSO was beyond control. Permit issued this the 5th day of February 2007. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION f>7,7‘,„4, for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0031295 3 Fast Track Engineering Certification Permit No. WQ0031295 February 5, 2007 James Justice Town of Mooresville 413 North Main Street Mooresville, NC 28115. Complete and submit this form to the permit issuing regional office with the following: • One copy of the project record drawings (plan & profile views of sewer lines) of the wastewater collection system extension • Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project • Changes to the project should be clearly identified on the record drawings or in written summary form. Permit modifications are required for any changes resulting in non-compliance with this permit, regulations or minimum design criteria. This project shall not be considered complete nor allowed to operate until this Engineer's Certification and all required supporting documentation have been received by the Division. Therefore, it is highly recommended that this certification be sent in a manner that provides proof of receipt by the Division. ENGINEER'S CERTIFICATION ❑ Partial ❑ Final , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (❑ periodically, ❑ weekly, ❑ full time) the construction of 107 Uppercrest Drive, an Iredell County project for the Permittee, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials. North Carolina Professional Engineer's seal, signature, and date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS MOORESVILLE REGIONAL OFFICE SURFACE WATER PROTECTION 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE NC 28115 The Permittee is responsible for tracking all partial certifications up until a final certification is received. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. K APPL 'ATfON for GRAVITY SEWERS, PUMP STATIONS, AND FORCE MAINS PAGE 3 USE THE TAB KEY TO °COVE FROM FIELD TO FIELD! Applicat Number (to be corn Ieted by DWQ) 1, Owner la, Town of Mooresville Full Legal Name (company, municipality, HOA, utility, etc.) 1b. James E. Justice - Town Manager Signing Official Name and Title (Please review `I A NCAC 2H .fi208(b) for authorized signing officials!) The legal entity who will own this system is. 0 Individual [ Federal Municipality © State/C aunty ❑ Private Partnership 0 Co Other (specify): Q Id, P.Q. Box 878 LMailing Address —J la. O. Q z 1f. North Carolina State 704-662-3186 1 i. Telephone Facsimile 2, Project (Facility) Information: 2a, 107 Uppercrest Drive Brief Project Name (permit 3, Contact Person: o this name) 3a, CraiiS. B he, PE mLead Design Professional Name and Aon of Someone Who Can Answer Questions About this Application le. Mooresville City lg. 28117 Zip Code E-mail 2br Iredell County Where Project is Located 3b. 704-847-3031_ Phone Number _3c, craigb@lashengineerin E-mail 1, Project is ,\. New 0 Modification (of an existing permit) If ModificationPermit No.: For modifications, attach a separate sheet clearly explaining the reason for the modification (i.e. adding another phase, changing line s'izefength, etc.). Only include the modified information in this permit application - do not duplicate project information in B(7) and 8(10-11) that has already been included in the original permit. 2. Owner is x Public (skip to item B(3)) 0 Private (go to /tem 2(a)) 2a. If private, applicant will be: 2b, tf sold, 'Facilities owed by a (must choose one) 0 Retaining Ownership (i,e, store, church, single office, etc.) or © Leasing units (lots, townhomes, etc. - skip to Item 8(3)) Q Selling units (tots, townhomes, etc. - go to Item B(2b)) Town of Mooresville Owner of Wastewater,_.. Treatment Facility (WWTF) Treating 1lYfast Rocky River WVVTP Name of WVVTF 5a. Town of Mooresville Owner of Downstream X Gravity ng Sewer Size © Force Main 6. The origin of this wastewater is (check all that apply): Residential Subdivision 0 Apartments/Condominiums 0 Mobile Home Park © School © Restaurant Office Volume of wastewater to be a "Do not include previously © Public Utility (Instruction III) 0 Homeowner Assoc./Developer (Instruction IV) er From This Project 4b, NC046728 VWVTF Per N Permit Number of Downstrea © Car Wash O Institution Q Hospital O Church 0 Nursing Home © Other (specify): this particular project 235 gallons pe Vocations a % DomesticiCommercial % Industrial % Other (specify): If the permitted flow is zero, indicate why: Q Interceptor Line - Flow will be permitted in subsequent permits that connect to this line © Flow has already been allocated in Permit No. 0 Rehabilitation or replacement of existing sewer with no new flow expected K APPLICATION for GRAVITY SEWERS, PUMP STATIONS, AND FORCE MAINS PAGE 4 9. Provide the wastewater flow calculations used in determining the permitted flow in accordance with 15A NCAC 2H .0219(1) for Item B(7) or the design flow for lone or pump station sizing if zero flow in the space below. Values other than that in 15A NCAC 2H .0219(1)(1-2) must be supported with actual water or wastewater use data in accordance with 15A NCAC 2H .0219(1)(3). 21 Employees per shift x 25 gpd per employee 525 gpd. 10. Summary of Sewer Lines to kte Permitted (attach additional sheets if necessary) Size (inches) Length (feet) z 1- Z Q ENTER TOTAL LINE LENGTH IN MILES {:_ 037 11. Summary of Pump Stations to be Permitted (attach ,additional sheets as necessary) Gravity or Force Maln (use the pull down menu) 0 Location ID Power Reliability Option (self chosen - as shown on Design Ft o sf Operational Point (1- dual line feed; 2- permanent generator % WATS; 3- plans for cross-reference) (MGD) GPM TDH portable generator witeiemetryy; 4-wet well storage) 12. Does the sewer system comply with the Minimum Design Criteria tiw?r the Fast Track Permitting of Pump Stations and Force Mains (latest version), the Gravity ewer Minimum Design Criteria (latest version) and 15A NCAC 2H .0200 as applicable? X Yes El No If no, please reference the pertinent minimum design criteria or regulation and indicate why a variance is requested. SUBMIT TWO COPIES OF PLANS, SPECIFICATIONS OR CALCULATIONS PERTINENT TO THE VARIANCE WITH YOUR APPLICATION Have the following perrrtit 'certifi tie ns been submitted for approval? Wetland/Stream Crossings - General Permit or 401 Certification? © Yes No X N/A El Yes © No N/A El Yes E No k.N/A Sedimentation and Erosion Control Plan? Stormwater? 14, Does this project involve aerial lines or siphons? Cheer, if yes: El These lines will be considered high priority and must be checked once every six months 15. Does this project have gravity sewer is designed at minimum slopes? E aware that the Division win not accept installed knee more than t b% flatter than Me minimum slope. Li corrected prior to submitting the final engineering certification,. tK APPLICATION for GRAVITY SEWERS, PUMP STATIONS, AND ` R+C`E I IAINS PAGE 5 1. Uise the Division"s ,guidance document entitled, "DETERMINING STREAM CLASSIFICATIONS FOR FORM FTA 02103 (FAST-TRACK SEWER SYSTEMS)" to collect and record the stream classification data below (attach additional sheets as necessary). This document is available from our web site or by contacting the appropriate Division of Water Quality regional office (see instructions for addresses) OR indicate the following: n A Stream Classification is not needed because all parts of the project are at least 100 feet away from any down slope waterbody,, ANP, A Stream Classification is not needed because the design does not depend on wet well storage as a power reliability option for any pump station near a Class C down slope waterbody. Location i© on Map (self chosen - as shown on Name of map for cross-reference) Waterbody County Submit the 8.5" x 11" COLOR topographic Applicant' s Certification: Waterbody Stream Waterbody River Basin Index Classification p as required in Instruction Vi regardless of whether a classification is provided! 1, James E Justice , attest that this application for r; ` ..B.w:R r , v : has been reviewed by me and is accurate and complete to the best of my knowledge.. I understand that if all regulad parts of this eppllcation are not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete.. Note. In accordance with North Carolina General Statutes 143-215,6A and 143-215.68, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to $25, 000 per violation. 1 a. /2 ign co 2, Professional En lnCertification: z 0 i attest that this application for �, re,;: ...'° ¢�„F ,w 5r , �e,.a �,.: has been reviewed by me and is accurate, complete and consistent with the rdforrnation in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. l further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, Gravity Sewer Minimum Design Criteria for Gravity Sewers adopted February 12, 1996, and the Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains a o..rled June 1, 2000 and the watershed classtIkat n in accordance with Division gal«: rice. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that .l have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215, 6A and 143-215, 68, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. 2a, CRAIG S. BLYTHE, PE Professional Engineer Name 2b, LASH ENGINEERING, INC, q_ Engineering Firm 2c. 1226 MANN DRIVE, SUITE 100 Mailing Address 2d, MATTHEWS City 2e,, NC 2f, 28105 State Zip 2g. 7ti4 4i7-2h.. 7t74-847-« 'l 2a..95.09 Telephone Facsimile E-mail Seal. 8irrnatur (late 0 0 t 0.5 km UTM 17 513360E 3939145N (NAD27) IJSGS M , oresvUite (NC) Qt4., x dale Projection is IJTM Zone 17 NA0►83 Da„turn • 12-20-'06 16:06 FROM - TOWN OP MOORESVILLE PLANNING IL ENGINEERING DEPARTMENT December 20, 2006 Mr. Craig Blythe, PE Lash Engineering, Inc. 1226 Mann Dr., Suite 100 Matthews, NC 28105 T-623 P001/001 F-111 Re: Talbert Pointe Lot 105-A (107 Uppercrest Dr.) Flow Acceptance Letter Mr. Orsbcm: Derek Slocum, El Civil Engineer Town of Mooresville P, O. Box 878 Mooresville, NC 28115 (704) 799-8017 Fax 862-6298 The Mooresville Town Board had previously approved the above -referenced project and agreed to provide potable water service to and accept the sewer flow from the proposed commercial project. The Town of Mooresvilie's Water System Management Plan submitted approximately July 80, 2000, was approved and assigned WSMP No. 00-01958. Mooresvilie's Water Filter Plant PWS . ID# is 01-49-015. Both water and sewer systems are owned and maintained by the Town of Mooresville. Wastewater will be treated by the Town of Mooresvilie's Rocky River WWTP, NPDE$ Permit No. NC0046728. This project's expected input into the WW1P is 525 gpd. It is your responsibility, as the engineer of record, to certify to the State that construction has been completed in accordance with the approved plans and specs. The Town will conduct periodic inspections during construction and will hold a final inspection prior to accepting the waterlines and sanitary sewer system Into the Town's system. Two reproducible (mylar) copies of the "As-BuiIY' drawings, on CD (compact disc) format, along with your engineer's certification are required to be submitted to this office prior to acceptance by the Town Of Mooresville. We look forward to working with you on this project Call me at (704)799-6017 if you have questions. Sincere Derek Slocum, El Civil Engineer CC: Cliff Webb, WWTP Operations Supervisor Received Time Dec.20. 6:05PM Town of Mooresville Land Development Design Standards 2006 SEWER Sanitary Sewer Design Standards Design Basis All projects which use these guidelines shall be designed in accordance with and shall meet all requirements of North Carolina Administrative Code (NCAC). It is the responsibility of the Engineer of Record to ensure that all requirements are met. In cases where a statement herein conflicts with such requirements, the more restrictive shall apply. Variations or exceptions to the following guidelines must be approved by Town of Mooresville Director of Engineering. 2. Sewer design must be consistent with the Town's current Water and Sewer Master Plan and overall needs of the sewer basin, following the natural drainage pattern of the basin. All sub basins and any other basins or sub basins that may or will be pumping into the sewer being designed must be identified. The Engineer of Record shall f-unish topographic maps, zoning maps, and design data to substantiate sizing of all major basin outfalls. Installation depths shall be minimized during the design process. 3. Forced sewer is corrosive and often produces excessive odors. Force main connections must be considered in the design of the type of sewer pipe and location of connection. 4. Sewer mains must be extended on outfalls, in streets, or other easements to the property line or as required by the Director of Engineering. The sewer design shall ensure future service is available to the remainder of the drainage basin and or adjacent properties. 5. Sewer design is to result in a Iong lasting facility, where low maintenance and ease of maintenance is the objective. 6. Average daily flow for residential units shall be established as 120 gallons per day per bedroom with each residential unit having a minimum of two bedrooms. Single family residential usually consists of three (3) bedrooms, while multi -family and attached housing usually consists of two (2) bedrooms. 7. Open cut construction on existing paved roads shall be avoided. Existing paved roads shall be bored or tunneled as appropriate. Sewer Mains and Services 1. Gravity sewer sizes shall remain constant between manholes. In manholes with smaller upstream sewer line and Larger downstream line, the crowns of the two sewer lines shall match. All sewers shall have a straight alignment between manholes. Sewers shall be designed with uniform slope between manholes. 2. Minimum diameter pipe for gravity sanitary sewer applications shall be 8 inches, with a minimum of 4 inches for sanitary service laterals. Velocity calculations for determining pipe diameter shall be based on Manning's formula, minimum velocity of 2 ft/sec with an "n" value of 0.014. 1 Town of Mooresville Land Development Design Standards 2006 SEWER 3. Sewer depths greater than 12' for all sewer lines must have a letter requesting a variation submitted with necessary documentation showing all alternatives, substantiating the depth of the sewer required to serve the project, basin, or adjacent property. The variation must be approved by the Director of Engineering. 4. Sewer depths for all sewer lines along road right-of-ways must consider future road widening. Projections of future road grades may require increased depths or additional easements. 5. Four inch laterals may connect to the main line via a tee, wye, or tee/wye, per Detail S-15.0 and S-16.0, or directly to the manhole, per Detail S-14.0A. 6.. Tapping saddle connections are not allowed in new sewer design/construction. 7. Laterals 6" or larger must connect to manholes per Detail S-14.0A. 8. Rubber couplings or "No -hub bands" are not allowed on sewer Iaterals or sewer lines. Mechanical joint sleeves or approved equal must be used on pipe material transitions. However, transitions from Vitrified Clay Pipe must use a rubber coupling (repair clamp). Approved couplings must have a wide solid stainless steel center band .012" thick, with 4 stainless steel screw clamps. Approved couplings are provided in the Materials Section of this Manual. 9. Sewer laterals less than 3 feet or over 12 feet deep must be ductile iron pipe. Sewer laterals located in the right-of-way, or as directed by the Director of Engineering, will also be ductile iron pipe. Otherwise Schedule 40 PVC pipe can be used for sewer laterals. ALLOWABLE APPLICATION OF LATERAL PIPE MATERIALS TYPE OF LATERAL PIPE DEPTH RIGHT-OF-WAY SCH. 40 (PVC) 3' to 12' NOT ALLOWED DIP <3' to 12'+ ALLOWED 10. Pipe bedding shall be NCDOT No. 57 washed stone, unless site conditions warrant otherwise, from a minimum of 4" below the pipe to Full Encasement of pipe as shown in the Standard Details. Bedding stone below pipe will be excavated to allow room for pipe bells. The bedding should support only the pipe barrel. 11. Pipe material requirements are based on specific use, installation conditions, and the Director of Engineering. The following types of pipe are allowable for gravity sewer applications (see Material Specifications): a. Extra Strength Vitrified Clay Pipe (VCP) manufactured in accordance with ASTM C700. All VCP shall be unglazed. All joints for VCP shall be factory -fabricated and shall be manufactured in accordance with ASTM C425 b. ASTM D3034 Polyvinyl Chloride (PVC) SDR 26 (Up to 15" Diameter) c. ASTM F679 Polyvinyl Chloride (PVC) (18" to 36") d. DIP Class 350, Protecto 401 Ceramic Epoxy Lining (per ASTMJAWWA standard) 2 Town of Mooresville Land Development Design Standards 2006 SEWER e. AWWA C900 DR 18 (PVC) ALLOWABLE APPLICATIONS OF GRAVITY SEWER PIPE MATERIALS TYPE OF PIPE DEPTH CORROSIVE (EX: FORCE MAIN DISCHARGE) AERIALS and CREEK CROSSINGS VCP 3' to 15' ALLOWED NOT ALLOWED ASTM D3034 PVC SDR-26 4' to 15' ALLOWED NOT ALLOWED DIP 3' to 28' NOT ALLOWED ALLOWED DIP Lined 3' to 28' ALLOWED ALLOWED AWWA C900 PVC DR 18 3' to 28' ALLOWED NOT ALLOWED 12. Deflection Testing of PVC Pipe: Not less than 30 days following completion of backfilI, PVC pipe shall be tested for deflection with a 5% mandrel sized as defined in ASTM D-3034. Mandrels shall be furnished by the Town of Mooresville. The mandrel shall be pulled through each section of pipe from manhole to manhole. The mandrel must slide freely through the pipe with only a nominal hand force applied. No mechanical device shall be used in pulling the mandrel. Any pipe which refuses the mandrel shall be removed and replaced or re -rounded and the bedding shall be properly constructed as specified to prevent excessive deflection. Such sections shall be re -tested for deflection after completion of backfill. 13. Where design velocities are projected to be greater than 15.feet per second, the sewers and manholes shall be protected against displacement by erosion and impact. Design velocities greater than 15 feet per second must have a letter submitted with necessary documentation showing all alternatives, substantiating the design, and must be approved by the Director of Engineering. Ductile iron pipe (DIP) material is required when design velocities are 15 feet per second or greater. 14. Pipes designed at minimum slopes should be avoided. Minimum slopes are difficult to maintain during installation, and limits the ability to make necessary field changes. Minimum slopes should only be used in outfalls and areas where it is necessary based on surface topography. Pipe designed to be constructed at minimum slopes must have a letter submitted with necessary documentation showing all alternatives, substantiating the design, and must be approved by the Director of Engineering. Minimum slope is 1 percent, for dead-end lines or where low flows are expected: Otherwise, minimum slopes must conform to the following Table: PIPE DIA. (in) MIN. DESIGN SLOPE MAX. DESIGN SLOPE 8 0.6% 18% 10 0.3% 16% 12 0.3% 13% 15 0.2% 9% 18 - 0.2% 7% 24 0.1% 5% 30+ 0.1% 4% 3 Town of Mooresville Land Development Design Standards 2006 SEWER 15. Bores, encasement pipes, creek crossings or other grade limiting situations are not to be designed with minimum slopes. Manholes shall be placed adjacent to these situations and adjacent sewer lines shall be designed to allow for field changes in grade. 16. Permanent Utility Easement (PUE) shall be a minimum width of 20-feet. Larger pipe or deeper sewers may require additional permanent easement as required by the Director of Engineering and as summarized in the following: PIPE SIZE MIN. PERMANENT UTILITY EASEMENT WIDTH 8" 25' 12" 25' 15" 25' 18" 25' 24" 30' 30" 35' 36" 35' 42" 40' 17. A Temporary Construction Easement (TCE), of an additional 12.5' on each side of the PUE, shall be in place for only the duration of the construction project. 18. Buoyancy of sewers shall be considered and flotation of the pipe shall be prevented with appropriate construction where shallow cover and high groundwater or flooding conditions are anticipated. For design purposes, assume water to top of pipe and pipe is empty. Sewers In Relation To Streams And Other Water Bodies 1. Permanent stream crossings for maintenance access shall be provided, per Detail S-23.0, as required by the Director of Engineering. As a result, additional easements may be necessary to construct creek crossings for maintenance adjacent to aerial stream crossings. 2. Cover Depth: The top of all sewers entering or crossing streams shall be at a sufficient depth below the natural bottom of the stream bed to protect the sewer line. The following cover requirements shall be met: a. One foot of cover where the sewer is Located in rock b. Three feet of cover in other material unless ferrous pipe is specified. In major streams, more than three feet of cover may be required; and c. In paved stream channels, the top of the sewer line should be placed below the bottom of the channel pavement. 3. Horizontal Location: Sewers located along streams, lakes or impoundments, shall be located at least 10 feet outside of the stream bank or sufficiently removed therefrom to provide for future possible stream widening and to prevent siltation of the stream during construction. A distance of 50 feet shall be maintained between sewers and water classified as WS-II, WS-III, WS-IV,B, SA, ORW, HQW, or SB (from normal high water [or tide elevation]). Sewer Iines less than 100 4 Town of Mooresville Land Development Design Standards 2006 SEWER feet from a water supply well shall be DIP with water -tight joints. Sanitary sewer lines shall not be located less than 25 feet from a private well. 4. Structures: The sewer outfalls, headwalls, manholes, gate boxes, or other structures shall be located so they do not interfere with the free discharge of flood flows of the stream. 5. Alignment: Sewers crossing streams shall be designed to cross the stream as nearly perpendicular to the stream flow as possible and shall be free from change in grade. Sewer systems shall be designed to minimize the number of stream crossings. 6. Materials: Sewers entering or crossing streams shall be constructed of ferrous material pipe with mechanical joints. Material used to backfill the trench shall be stone, coarse aggregate, washed gravel, or other materials which will not readily erode, cause siltation, damage pipe during placement, or corrode the pipe. 7. Aerial Stream Crossings: Aerial stream crossings are to be avoided and must be substantiated, and approved by the Director of Engineering. Restrained joints and adequate supports to prevent excessive flexion shall be provided for all aerial.pipe crossings. DIP is required and pipe spans must be installed to manufacturer's specifications. Suspended joints and adjacent joints shall be Mech-Lok® Rigid Restrained joint by Griffin Pipe (or approved equal). Supports shall be designed to prevent frost heave, overturning, and settlement. a. Precautions against freezing, such as insulation and increased slope, shall be provided. Expansion jointing shall be provided between above ground and below ground sewers. Where buried sewers change to aerial sewers, special construction techniques shall be used to minimize heaving. b. For aerial stream crossings, the impact of flood waters and debris shall be considered. The bottom of the pipe should be placed no lower than the elevation of the 25 year flood. Ductile iron pipe with mechanical joints shall be required. c. Steel H-Piles are required for creek crossings and areas subject to erosion, per Details S- 25.0, S-26.0, and S-27.0. Concrete piers are only allowed if sufficient penetration cannot be obtained for a steel pile. 8. Anti -Seepage Collars: In areas where the sewer trench has the potential to drain wetlands, anti - seepage collars shall be installed. Please be advised, in these areas, a 401/404 permit may be required. Manholes 1. Manholes shall be installed on all gravity sewer mains at: the end of each line, changes in grade, changes in main size, changes in alignment, and all intersections. 2. Manholes spacing shall not exceed 400 feet for all sewers 15 inches or less in diameter. For sewers 18 inches and above in diameter, 500-foot spacing may be used. 5 Town of Mooresville Land Development Design Standards 2006 SEWER 3. Flat top manholes, per Detail S-6.0, shall be provided in floodplain areas, along outfalls, and as required by the Director of Engineering. Otherwise, all manholes shall be Standard Manholes conforming to the requirements of Detail S-1.0. 4. Manhole rings and covers shall be: a. STANDARD (Detail S-2.0): For standard manholes located in roadways, where manholes are to be centered in the travel way. If manhole is subject to standing water, a sealed manhole cover shall be required. b. SECURED (Detail S-5.0): Bolted down manhole rings and covers shall be installed on all sanitary sewer outfalls and as required by the Director of Engineering. c. SEALED (Detail 5-4.0): Water tight and bolted down rings and covers shall be installed on standard manholes in areas subject to flooding or runoff, including roadways. d. FLAT -TOP SEALED (Detail S-7.0): Water tight bolted down covers with rings shall be cast in place on Flat Top Manholes. 5. Manholes will be furnished with the following clear inside diameters according to depth and the sewer main diameter: a. 8" to 18" pipe 4' Manhole (< 12' deep) b. 8" to 18" pipe 5' Manhole (>_ 12' deep) c. 21" to 36" pipe 5' Manhole d. 39" to 54" pipe 6' Manhole e. 54" and larger 8' Manhole 6. Manholes over 12 feet deep shall have appropriately designed extended bases to resist flotation and provide structural stability. 7. The minimum drop between manhole invert in and invert out is 0.10 feet on straight junctions and 0.25 feet at 90° horizontal rums. 8. Outside drop manholes, per Detail 5-8.0, shall be avoided and must be substantiated and approved by the Director of Engineering. Indicate invert elevations of all pipes. Inside drop manholes are not allowed on new construction projects. 9. Manholes shall be pre -cast, 4000 psi concrete, designed for H-20 loads, conforming to ASTM C478, with pre -cast inverts designed to avoid turbulent flow. Inverts shall be the depth and width of the outside diameter of the pipe. Each lateral connection shall have an invert the depth and width of the outside diameter of the lateral pipe. Tees, crosses, laterals or connections must smoothly direct flow to the outlet to eliminate surcharging other connections or sewer lines, promoting proper flow of sewer. Pre -cast barrel sections shall be assembled with butyl sealant between joints, per AASHTO M198, and 6" butyl tape on the outside of joints. 10. Flexible sleeves with stainless steel bands shall be used on all pipe connections, per Detail S- 10.0. Cast in place A-Lok gaskets are also allowed and are required on lines 24 inches or larger. 6 Town of Mooresville Land Development Design Standards 2006 SEWER 11. Steps for pre -cast manholes shall be poly -coated steel located 16-inches on center. Manhole steps shall conform to the requirements of ASTM C478. 12. Manholes may be adjusted to grade with concrete leveling rings or bricks. However, adjustments 1 foot or more must use full diameter pre -cast barrel sections to raise manholes. Metal grade rings cannot be used to adjust grade between ring and cover. When a manhole is to be raised in an existing asphalt paved area, saw -cut an octagonal or hexagonal shaped opening around frame. Fill paved area with black colored concrete. 13. Ring and covers above grade shall be bolted to the manhole cone with four approved stainless steel expansion concrete anchors 3/4" diameter, per Detail S-3.0. 14. Connections to existing manholes may match inverts or be slightly higher. Existing and future flow must be considered in the connection design. The connection must have an invert the depth and width of the outside diameter of the connecting pipe. The invert must direct sewer towards existing flow direction and avoid turbulent flow of sewer. Surcharging of sewers lines by new or existing flow is not acceptable. 15. Top of manholes on sanitary sewer outfalls shall be 2 to 3 feet above final grade. Manholes in an improved, maintained, and well -drained area (parking lot, drive, lawn, etc.) may be flush with grade and may require a sealed ring and cover. 16. Flat -Top Sealed and Vented Manholes shall be a minimum of 2 to 3 feet above final grade, per Detail S-6.0. Vent pipe must be at least 1 foot above current FEMA 100-year flood plain, or known flood elevation, if higher. Conditions may require manholes to be more than 3 foot above grade as directed by Director of Engineering. Steps may be required on the outside of manholes 3.5 feet above grade. 17. Label type of manhole and appropriate ring and cover in the profile view for all outfalls and indicate the elevations of the (1) Rim, (2) Inverts In (all), and (3) Invert Out. 18. When connecting to an existing manhole, plans must clearly show invert elevation, shelf elevation, top of manhole elevation, vent pipe elevation, alignment of existing line and name and project number (if available) for existing line. 19. Buoyancy shall be considered and flotation of the manholes shall be prevented with appropriate construction where high groundwater or flooded conditions are anticipated. For design purposes, assume water to top of manhole and that the manhole is empty. Pumping Stations and Force Mains 1. Whenever possible, sanitary sewerage facilities shall be designed so as to avoid the necessity of providing pumping stations. 2. Sanitary sewer pump station design information must be submitted for approval along with all other civil design drawings and specifications. 7 Town of Mooresville Land Development Design Standards 2006 SEWER 3. The Town will specify the pump station type based on the functionality of the station. Regional pumping stations are typically of the wet well/dry well type, while smaller pumping stations are of the wet well (submersible) variety. 4. A stand-by internal combustion power source shall be provided for pumping stations. As an alternate, the Director of Engineering may require a dual connection to the power system as a method of providing stand-by power in cases where such an alternate would provide an equal degree of reliability and would provide an economy to the Town over the useful life of the alternate stand-by power system. All stand-by power sources must be installed in a weatherproof building structure suitable to accommodate the power source, controls, alarm system, and all required appurtenances. The structure must be large enough to allow for servicing of all equipment and must meet all building codes. 5. Force mains shall be designed and constructed of epoxy coated ductile iron pipe per the Materials Section. 6. A telemetered alarm system shall be installed and connected to the Town's existing computerized reporting and alarm panel per the Town's direction. 8 Permit Number WQ0031295 Central Files: APS SWP 02/02/07 Permit Tracking Slip Program Category Non -discharge Permit Type Fast Track Gravity Sewer Extension, Pump Stations, & Pressure Sewer Extensions Primary Reviewer dee.browder Permitted Flow 525 Facility Facility Name 107 Uppercrest Drive Location Address Owner Status Active Project Type New Project Version Permit Classification 1.00 Individual Permit Contact Affiliation Major/Minor Minor Region Mooresville County Iredell Facility Contact Affiliation Owner Name Town of Mooresville Dates/Events Orig Issue App Received 02/02/07 01/02/07 Regulated Activities Commercial or industrial, other Wastewater collection Outfall NULL Scheduled Draft Initiated Issuance Owner Type Government - Municipal Owner Affiliation James Justice PO Box 878 Mooresville Public Notice issue NC 281150878 Effective 02/02/07 02/02/07 Re • uestedlReceived Events Additional information requested Additional information received Expiration • Waterbody Name Stream Index Number Current Class Subbasin r`o%. warE9QG r O Michael F. Easley, Governor WilliamG. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Caleen Sullins, Director Division of Water Quality July 19, 2007 James Justice Town of Mooresville P.O. Box 878 Mooresville, North Carolina 28115 SUBJECT: -107 Uppercrust Drive Permit No. WQ0031295 Wastewater Collection System Extension Final Engineering Certification Dear Permittee: The Division received a final engineering certification for the subject project on May 31, 2007. A full review of the certification materials may or may not be conducted. It is assumed that receipt of this certification indicates compliance with all regulations, design criteria and the permit. Please be reminded that the Permittee is responsible for keeping a copy of the final record drawings for the life of the project. If you have not received a copy, please contact your consultant immediately to obtain a copy. You are receiving this letter because the Division has you listed as the responsible party. If this permitted system is no longer owned by you, please complete Form PNOCF-S as this permit is not automatically transferable. Form PNOCF-S can be downloaded from http://h2o.enr.state.nc.us/ndpu/ndpuapps.html#Sewer. If you have any questions concerning this document or the completion of Form PNOCF-S (if necessary), please contact Ms. Dee Browder at the letterhead address or via E-mail at dee.browder@ncmail.net. Sincerely, -�a, p-1Robert Krebs Surface Water Protection Regional Supervisor Enclosure Cc: Craig Blythe, PE Lash Engineering 1226 Mann Dr., Suite 100 Matthews, NC 28105 Surface Water Protection Section Central Files (certification page only) One Pretreatment, Emergency Response and Collection Systems Unit Internet http:/fh2o.enr.nc.state.usfndpu NorthCarohina 1617 Mail Service Center, Raleigh, NC 27699-1617 An Equal Opportunity Action Employer Naturally Telephone (919) 733-5083 Fax (919) 733-0059 50% recycled/10% post -consumer paper ast Track Enclineerinq Certification Permit No. WQ0031295 February 5, 2007 James Justice Town of Mooresville - 413 North Main Street Mooresville, NC 28115. Complete and submit this form to the permit issuing regional office with the following: • One copy of the project record drawings (plan & profile views of sewer lines) of the wastewater collection system extension • Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project • Changes to•the project should be clearly identified on the record drawings or in written summary form. Permit modifications are reauired for any chances resulting in non-comoliance with this permit, regulations or minimum design criteria. .This project shall not be considered complete nor allowed to operate uhtil this Engineer's Certification and all required supporting documentation have been received by the Division. Therefore, it is highly recorrynended that this certification be sent in a manner that provides proof of receipt by the Division. ENGINEER'S CERTIFICATION ❑ Partial 'Final I, cRAtc, s, 3LyTEtry , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (Li periodically, ❑ weekly, ❑ full time) the construction of 107 Uppercrest Drive, an Iredell County project for the Permittee, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials. North Carolina Professional Engineer's seal, signature, and date: 1.;�1111�q/ oe O•i• _ W4'ci��,2�,`�• ///16 f5II$11�\\�• SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS MOORESVILLE REGIONAL OFFICE SURFACE WATER PROTECTION 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE NC 28115 The Permittee is responsible for tracking all partial certifications up until a final certification is received. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. LASH ENGINEERING Civsil, Mechanical, Hectricaa 1226 Mann Dr., Suite 100 Matthews, NC 28105 Phone: 704 847-3031 FAX: 7O4 847-3041 Date: May 30, 2007 Attention of: Dee Browder Company: From: Project: NCDENR DWQ Craig S. Blythe, PE 107 Uppercrest Drive, Mooresville, NC 28117 Please find attached (1) set of as -built drawings for the Sanitary Sewer Main Extension along Oates Roa through Lot 105 in Talbert Pointe Business Park in Mooresville, NC. If you need anything &se, please do not hesitate to call. Best regards, A14'r