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NC0081370_engineering alternatives analysis_20141126
Wastewater Treatment Plant Engineering Alternative Analysis Report for City of Claremont Final Report — November 2014 Claremont WWTP Expansion EAA & EA o4io18.o3 PREPARED FOR: City of Claremont PO Box 446 Claremont, NC 286io PREPARED BY: Davis & Floyd, Inc. 1305 N. Center Street Hickory, NC 2860m (828) 322-2290 i41, � I1 ' r4 ▪ DAVIS & FLOYD, INC. -nt • -� No. F-0244 o r it�� ritee /0r �� P `N „GAR,,,,.• C • r No. 14773 •er. Table of Contents Section Title Pape Section 1.0- Executive Summary 1 Section 2.0- Proposed Project Description 3 Section 3.0- Current Situation 5 3.1 Background Information 5 3.2 Planning Area 5 3.3 Planning Period 5 3.4 Existing Wastewater Collection Facilities 6 3.5 Existing Wastewater Treatment Facilities 7 3.5.1 North Wastewater Treatment Plant 7 3.5.2 McLin Wastewater Treatment Plant 13 3.5.3 Wastewater Treatment Plant Assessment 19 3.5.4 Wet Weather Flow Assessment 21 Section 4.0- Future Condition 23 4.1 General 23 4.2 Population Forecast 23 4.3 Projected Wastewater Flow 24 4.4 Projected Wastewater Characteristics 25 4.5 Speculative Effluent Limits 26 Section 5.0- Purpose and Need 28 Section 6.0- Wastewater Treatment Alternatives 29 6.1 Introduction 29 6.2 Wastewater Treatment Alternative Description 29 Section 7.0- Wastewater Treatment Alternative Evaluation 35 7.1 Introduction 35 7.2 Present Worth Analysis 35 7.3 Alternative Ranking & Selection 36 7.4 Selected Plan Description 38 7.5 Financial Analysis 42 Wastewater Treatment EAA City of Claremont, NC Page I i Tables Page 2.1 Estimated Capital Cost Summary 4 3.1 Pump Station Draw Down Test Results 6 3.2 Effluent Limitations for the North Wastewater Treatment Plant 11 3.3 Performance Summary for the North Wastewater Treatment Plant 12 3.4 North Wastewater Treatment Plant Permit Violations 13 3.5 McLin Creek Wastewater Treatment Plant Design Criteria 16 3.6 Effluent Limitations for the McLin Creek Wastewater Treatment Plant 17 3.7 Performance Summary for the McLin Creek Wastewater Treatment Plant 18 3.8 McLin Creek Wastewater Treatment Plant Permit Violations 19 3.9 Wastewater Flow Summary 20 3.10 Wet Weather Flow Assessment 22 4.1 Population Projections, Catawba County, NC 23 4.2 Planning Area Population Projections 24 4.3 Planning Area Wastewater Flow Projections 25 4.4 Projected Raw Wastewater Characteristics 26 4.5 Speculative Effluent Limits 27 7.1 Cost Summary and Present Worth Value 36 7.2 Alternative Ranking 38 7.3 McLin Creek Wastewater Treatment Plant Proposed Design Criteria 41 7.4 First Year Operational Cost 42 Figures Page 3.1 Study Area & Sub -Basin Map 8 3.2 City of Claremont Sewer Map 9 3.3 North WWTP Process Schematic 10 3.4 McLin Creek WWTP Process Schematic 15 6.1 Alternative B Proposed McLin Creek WWTP Process Schematic 32 6.2 Alternative C Proposed McLin Creek WWTP Process Schematic 33 6.3 Alternative D Proposed Potential Wastewater Land Application Sites 34 Appendices WWTP Flow Data A NC DENR Speculative Limit Letter B Detail Alternative Cost Estimates C Project First Year O&M Budget D Wastewater Treatment EAA City of Claremont, NC Page I ii Section 1.0 — Executive Summary The City of Claremont is ideally located for growth and development in that it is near major urban centers and has ready access to major transportation systems. To respond to this growth and development it will be essential that the City have adequate wastewater treatment infrastructure available. The purpose of this Engineering Alternative Analysis (EAA) is to project future wastewater treatment needs and then identify and evaluate alternatives that are available to the City that will enable this need to be met. The City currently owns two wastewater treatment plants (WWTP). The North WWTP has a capacity of 0.1 million gallons per day (MGD) and the McLin Creek WWTP has a capacity of 0.3 MGD for a combined capacity of 0.4 MGD. In assessment of historical and future residential, commercial, and industrial growth trends, it is recommended that the City plan for a total wastewater treatment capacity of 1.2 MGD with the ability for further expansion as required. To provide for this future wastewater treatment capacity need, the City of Claremont initiated negotiations with the City of Hickory on the terms and conditions for its participation in the Catawba WWTP that is currently under construction. Those negotiations were not successful leaving the City of Claremont with the potential option of upgrading and expanding their existing WWTPs. This EAA evaluated the design, physical condition, and performance of both the North WWTP and the McLin Creek WWTP. From this evaluation various alternatives for upgrade and expansion were identified for evaluation as described below: • Alternative A provided for the upgrade and expansion of both of the City's existing WWTPs. • Alternative B provided for the consolidation of all wastewater treatment at the upgraded and expanded McLin Creek WWTP utilizing the same method of wastewater treatment. • Alternative C provided for the consolidation of all wastewater treatment at the McLin Creek WWTP with treatment being provided by a membrane biological reactor (MBR). Wastewater Engineering EAA Page 11 City of Claremont, NC • Alternative D was the same as Alternative B with effluent disposal by standard rate land application. The North Carolina Department of Environment & Natural Resources (DENR) provided Speculative Effluent Limits describing the allowable mass loading of biochemical oxygen demand (BOD) and ammonia permissible for discharge to Mull Creek and McLin Creek respectively by the City's WWTPs. In the case of McLin Creek, these Speculative Effluent Limits were very restrictive. HydroAnalysis, Inc. was commissioned by the City to perform a water quality study to determine if the mass loading for BOD and ammonia to McLin Creek could be increased. This study demonstrated that McLin Creek could receive additional mass loading without violation of water quality standards. After review and approval of the study DNER issued revised Speculative Limits that will enable the expansion of the McLin Creek WWTP to a capacity of 1.2 MGD. Upon the evaluation of the alternatives, Alternative C proposing consolidation of all wastewater treatment at the McLin Creek WWTP with membrane biological reactor treatment, was determined to be most cost-effective and is recommended for final consideration by the City of Claremont. Wastewater Engineering EAA Page 12 City of Claremont, NC Section 2.0 — Proposed Project Description The selected plan (Alternative C) would provide for the upgrade and expansion of the McLin Creek WWTP. Due to the age and condition of the North WWTP, the City is currently proceeding with the design and construction of a new pump station and force main that will enable the decommissioning of the North WWTP. Flow from the North WWTP will be conveyed the McLin Creek WWTP for treatment and discharge. The proposed project will upgrade and expand the McLin Creek WWTP to a capacity of 1.2 MGD utilizing the Membrane Biological Reactor (MBR) treatment process. The expansion would be performed in two phases with the first phase providing for 0.8 MGD of capacity. Treated wastewater would continue to discharge to McLin Creek; however, the superior quality of the effluent from the MBR process may provide opportunities for effluent reuse in the future. The upgrade and expansion of the McLin Creek WWTP would consist of the following major components as more fully described in Section 7: • Course Influent Screening: The existing headworks would be modified to include two manual bar screens. • Influent Pump Station: The existing influent pump station would be upgraded with the installation of new influent pumps, piping, and controls. • Fine Screening: Rotary drum fine screen are proposed to be installed as required to protect the membrane in the MBR. • MBR Process: The existing ICEAS SBR treatment process will be retrofitted to create the MBR process which will consist of three treatment cells: (1) an anoxic cell, (2) a preaeration cell, and (3) a membrane reactor cells. • Disinfection: The existing chlorine disinfection system will be replaced with an ultra -violet (UV) light disinfection system. • Sludge Holding: A new 300,000 gallons sludge holding tank would be constructed. Presented in Table 2.1 is the estimated probable cost for the implementation of the selected plan. Presented in Figure 6.2 is a schematic of the McLin Creek WWTP illustrating the Wastewater Engineering EAA Page 13 City of Claremont, NC scope of the proposed upgrade and expansion to a capacity of 1.2 MGD. Presented in Table 7.2 are the proposed design criteria for the plant upgrade and expansion. Table 2.1 Estimated Capital Cost Summary Item Estimated Cost Phase 1 Construction , 0.8 MGD $6,011,772 Phase 2 Construction, 1.2 MGD $1,021,487 TOTAL CAPITAL COST $7,033,259 Wastewater Engineering EAA Page 14 City of Claremont, NC Section 3.0 — Current Situation 3.1 Background Information The City of Claremont needs additional wastewater treatment capacity in response to anticipated growth and development of the City and adjoining areas. In 2011 a Preliminary Engineering Report (2011 PER) was commissioned by Catawba County in conjunction with the City of Hickory, City of Conover, and the City of Claremont to address the total wastewater treatment needs for the McLin/Lyle Creek drainage basin. Hickory, Conover, and Claremont each have existing wastewater treatment facilities serving customers within this drainage basin. The draft 2011 PER evaluated various alternatives for providing wastewater treatment service to the drainage basin. This draft report determined that the least cost option for Claremont was to decommission its two existing wastewater treatment plants and convey its wastewater to the new wastewater treatment plant (WWTP) being constructed on Lyle Creek near the Town of Catawba (referred to as the Catawba WWTP.) . The Catawba WWTP is being constructed by the City of Hickory in conjunction with Catawba County. Based upon the findings of the draft 2011 PER, the City of Claremont initiated negotiations with the City of Hickory on the terms and conditions for their participation in the Catawba WWTP. Those negotiations were not successful, and as a result the City of Claremont authorized this Engineering Alternative Analysis report to further evaluate alternatives for the upgrade and expansion of their existing WWTP's to meet their future wastewater treatment needs. 3.2 Planning Area The planning area for this study is show in Figure 3.1 and includes the current wastewater service area of the Claremont and potential future services areas. 3.3 Planning Period The period considered reasonable for the planning of wastewater infrastructure is typically 20 years. Projections of infrastructure needs beyond 20 years begin to become unreliable. Therefore the planning year for this study will be 2034. Wastewater Engineering EAA Page 15 City of Claremont, NC 3.4 Existing Wastewater Collection Facilities The City of Claremont owns 134,587 LF, or 25.5 miles of gravity and pressurized sanitary sewer piping, five (5) pump stations, and two (2) Wastewater Treatment Plants. Pump station data provided by the City of Hickory Public Utilities Department has been summarized in Table 3.1. Pump draw down tests were performed to determine the actual pumping capacity of each pump. A map showing the location of the existing sewer collection system is presented in Figure 3.2. According to drawdown tests performed by City of Hickory staff, the pump stations do not currently have excessive run times and therefore should be capable of handling increased flow if needed. As shown in Figure 3.1, wastewater collected in Sub -basin 1 is conveyed to Claremont's North Wastewater Treatment Plant and wastewater collected in Sub -basin 2 is conveyed to Claremont's McLin Creek Wastewater Treatment Plant. Table 3.1 Pump Station Draw Down Test Results Station Name Wet Well Size Pump 1 (t) Pump 2 (t) Current Flow (gpm) Calculated Flow Pump 1 / 2 (gpm) Design Flow (GPM) State 6' dia 60 s 60 s n/a 140.97 / 132.16 n/a Catawba Truck 4' dia 60 s 60 s 9.79 45.05 / 33.3 n/a Smyres 6' x 10' 60 s 60 s 9.35 46.75 / 9.35 n/a Mom and Pops 5' dia 60 s 60 s n/a 61.21 / 6.12 n/a School 7' dia 60 s 60 s 11.99 59.96 / 59.96 n/a Wastewater Engineering EAA City of Claremont, NC 6 3.5 Existing Wastewater Treatment Facilities The City of Claremont owns the North and McLin Creek wastewater treatment plants. Both plants are operated by the City of Hickory under an intergovernmental agreement. The locations of these plants are shown in Figure 3.2. 3.5.1 North Wastewater Treatment Plant The North WWTP is a conventional package type extended aeration activated sludge facility. The plant was originally constructed in 1951 and underwent its most expansion/upgrade in 1975. The plant has a current design capacity of 0.100 million gallons per day with a present day average flow of 0.060 million gallons per day. The effluent is chlorinated and then de -chlorinated to remove residual chlorine with final discharge to Mull Creek which is a tributary of Lyle Creek. Residual biosolids are periodically removed and hauled to the Catawba County regional compost facility. recent The plant runs below its rated capacity during dry weather periods, however it exceeds capacity during significant rainfall events. The existing plant is outdated and in poor condition. The North WWTP currently serves the area included in Sub -basin "1" as shown in Figure 3.1. Shown in Figure 3.3 is a schematic of the Plant. Presented in Table 3.2 is a description of the plant's current NPDES permit effluent limitations. Table 3.3 illustrates the plant's current performance and presented in Table 3.4 is the plant's NPDES permit compliance history. Planned upgrades and maintenance to the Claremont North WWTP include; a new digester and new chain and flights in the larger clarifier. Also, the North WWTP is not equipped with an emergency generator. Estimated capital cost for these improvements is approximately $200,000. Although these planned upgrades will address immediate needs for the WWTP, they will not address its future capacity requirements. Wastewater Engineering EAA Page 17 City of Claremont, NC '�.rrrlCh ROCK BARN COUNTRY CLUB �y FIGURE 3.1 STUDY AREA & SUB -BASIN MAP 1305 NORTH CENTER STREET I QEngineermg HICKORY, NC 28601 1 Architecture 828-322-2290 DEnvironmental & Laboratory Services \ TO NORTH WWTP \� t,;,2,. •— • i 1,,,,,1,0 t / / _1 _ _ _ j 1 .,,,*/ / / -- J / N. / / ROC( MAW POP g ss gig APPROXIMATE Locsro. L_ J TO McLI WW COLLERONE EUROPA USA WC LEGEND CATAWBA TRUCK RENTAL PUMP STATION SMYRE PUMP STATION REST AREA PUMP STATION A WSMP (MOM & POPS) PUMP STATION A SCHOOL BRANCH PUMP STATION ▪ NORTH WASTEWATER TREATMENT PLANT MC LIN CREEK WASTEWATER TREATMENT PLANT O AREA SERVED BY McLIN WWTP AREA SERVED BY NORTH WWTP FIGURE 3.2 CITY OF CLAREMONT SEWER MAP • 1000 500 0 1000 W 0 a 2000 ETJ LINE CITY LIMIT LINE SEWER LINE SEWER MANHOLE DESIGN PROJECT NAME / NUMBER SCALE: 1" - 1000' NOTE: 1MIS MAP WAS PREPARED USING THE PTY OF CLAREMONDI SEWER SSSTEM MAP. PRODUCED BY Wx DICKSON IN FEeaugar zooa DA,V I S r'� 1305 NORTH CENTER STREET Engineering HICKORY, NC 28601 Architecture 828-322-2290 FL Y DEnvironmental & Laboratory Services Z 3Ndld� 31V1S DRYING BEDS EFFLUENT WEIR o Ct zN U m I1 X-X --X-- X--X z --X -z z z x 1 z z • z - z- X X- z s A w Table 3.2 Effluent Limitations for the North Wastewater Treatment Plant (from NPDES Permit No. NC0032662) Parameters Effluent Limits Monthly Average Weekly Average Daily Average Flow (mgd) 0.100 BOD, 5 day, 20°Ca 30 mg/L 45 mg/L Total Suspended Solids (TSS) 30 mg/L 45 mg/L Fecal Coliform (geometric mean) 200 / 100 ml 400 / 100 ml Total Residual Chlorine (TRC) 28 µg/L Notes: a = Monthly average effluent concentrations for Biochemical Oxygen Demand (BOD5) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal) Wastewater Engineering EAA Page 1 11 City of Claremont, NC Plant Effluent xCIl it 7.4 7.8 01 8.0 S N N VD N S N S CAN N S Data in bold was during a period that the plant was experiencing Interference. Ammonia (mg/L) kr1 O s 7r O 0.03 0.08 N O —1 ,--I N 0 01 ,--I 0 V) N 0 0.64 0.28 0.30 .-1 O TSS (mg/L) ,--4 '--4 NI tq .--1 .--i '--i .--, s M .--i 00 Ir..:O .--, O .-- tr, 14.2 M O .--i O a, .--i 20.0 BOD (mg/L) 12.0 © O O r 12.0 7.1 6.8 s M k 1 l� M Plant Influent a� oN 12 10 enencc)d- 18 22 el 24 cc) 18 el O 5 .4 la TSS (mg/L) 546 M O� M 471 O O_ \O , .--i .--i 560 1385 1735 BOD (mg/L) 725 01 603 547 835 1352 O 71- Il O N [ 620 878 1124 w A 0.076 1/1 O 0 C71 O 0 0.079 0.076 1 0.063 0.084 0.065 J 0.060 VD O 0 VD O 0 N O 0 ct 61 a) 4 2013 .M� ©(NI .M—i O .M-i © 2013 .. © .M� © en .. O 2013 2013 2013 2013 Month ... a O February Q., �-� June July August September October November a•. N Wastewater Engineering EAA City of Claremont, NC Table 3.4 North Wastewater Treatment Plant Permit Violations (6/2009 - 6/2010) Action or Penalty Date issued Parameter of concern Status Special Order by Consent None Judicial Order None Civil Penalty Assessment None Notice of Violation Oct-10 Flow Nov-10 Flow Dec-10 Flow 3.5.2 McLin Wastewater Treatment Plant The McLin Creek WWTP was originally constructed in 1992 and currently serves the area in Sub -basin "2" as shown in Figure 3.1. This WWTP discharges its treated effluent to McLin Creek which is a tributary to Lyle Creek. The McLin Creek WWTP is an activated sludge treatment facility utilizing the Intermittent Cycle Extended Aeration System (ICEAS) process. Headworks include a mechanical bar screen and grit removal. Flow is treated in two separate ICEAS basins through aeration, settling, and decantation. Effluent from the ICEAS basins is further treated by tertiary sand filters followed by chlorine disinfection and dechlorination, with final discharge into McLin Creek. The plant has a current design capacity of 0.300 million gallons per day with a present day average flow of 0.136 million gallons per day. A schematic of the plant is presented in Figure 3.4. The design criteria for the plant are presented in Table 3.5. Presented in Table 3.6 is the NPDES permit discharge limits for the plant. Presented in Table 3.7 is a summary of the plant's recent performance. During a portion of this Wastewater Engineering EAA Page 1 13 City of Claremont, NC operational period the plant was subject to an unknown non -domestic discharge that resulted in interference with the biological treatment process. Other than this period of interference, it can be observed the plant is capable of providing extremely good wastewater treatment. According to Claremont's Annual Wastewater Quality Report from July 2009 to June 2010, the plant had 12 Notice of Violations (NOV's) related to BOD and ammonia levels. It is believed that these violations are primarily associated with non -domestic discharges which are being addressed through more diligent enforcement of the City's Sewer Use Ordinance. A summary of those violations is presented in Table 3.8. Planned upgrades and maintenance at the McLin WWTP include; replacing the sand filter media, refurbishing the tertiary filter pipe gallery; replacing the bar screen and grit removal system; and installation of a SCADA control system. Also, the McLin WWTP's current emergency generator only powers the lift station at the head of the plant. An upgrade for an emergency generator to run the entire plant is proposed. Wastewater Engineering EAA Page 114 City of Claremont, NC astewater Treatment Plant De i.. U cn Ct U 0 Y CU �,CU 4. a ad 0 0 at =(-7 .0 4 cn a) a U E aO N -o 1p o N O ,z? Q O o 0 PQ ›' "" 00 4 ON= >V]O ZP,(.) (/]kE-1o. a V1 w o o U w w a a) 0 cia O 0 40 to cn cid t. • ,..0. o — 0 L p• 0 ate) cn N U cn N d E—i O (.) N EB (.) p~ U O cu O O'v y 0 :„ fl0 Y W V C� N U cC .0 •O i ce' c1 ▪ ▪ � ' `' � Z(�¢C7C7 Z�3 Zw 915 t ° cd _6 6 -6 6 W b!l V] cd _6 U -d N W _6 U Q 1-1 111 U U �..yy cu act 0 .5 o 16 Flo pi,y E Z -o cd_6 6 cA 6- N 0 a.. cu 1) j Z o EZ rien ;. a) E E 'C 0 a) czt U a0i E>, U cn _°N E E Q • , • 1 0 A 0 P1 V PQ U cl N coo 0 0 N O O O Q" cC 0? 0 [� O� 0 0 0 0 O N O 1.�.I O O N N M l ,--- N ,--i ,--i ,--i (� V] H O ,--1 0 a H V] cn O w O `O 13. S1ud2e Processin cd N M 00 0.1 z z it G> CA w A a z 0 Effluent Limits cv c A d a 1 00 N Notes: a = Monthly average effluent concentrations for Biochemical Oxygen Demand (BOD5) and TSS shall not exceed 15% of the respective influent values (i.e. 85% removal) get d -al N 24.0 mg/L 45 mg/L i- 12 mg/L 400 / 100 m1 Monthly Average 0.300 8.0 mg/L 16.0 mg/L a E © M 2.0 mg/L 4.0 mg/L 200 / l00 m1 Parameters G. E 0 w BOD, 5 day, 20°Ca (Apr 1 thru Oct 31) BOD, 5 day, 20°Ca (Nov 1 thru Mar 31) Total Suspended Solids (TSS) NH3 as N (Apr 1 thru Oct 31) NH3 as N (Nov 1 thru Mar 31) Fecal Coliform (geometric mean) Total Residual Chlorine (TRC) i." CC E Fol i.i Ctt CC it MV cet i.i 5 CA C.e eel E it 4-1 it Plant Effluent it M N Ch --1 7.2 N N 0'L O Data in bold was during a period that the plant was experiencing Interference. Ammonia (mg/L) O 0.08 1.36 2.04 N 0.20 Si'0 O O 0.46 TSS (mg/L) a N O ("Ni 7.2 VO ri oo O 00 4 VO kri O kn 3.7 O N O N BOD (mg/L) 4.7 M 01 15.0 O O 18.0 O v�-1 14.0 O M 2.9 Plant Influent E^ .O O O O O O O O O 14.0 14.0 Ammonia (mg/L) — M N N 27.6 23.5 O N 27.8 s 24.2 M 29.5 O — con HI z, 147 200 150 112 294 238 264 295 308 289 A PO Z. bA E 149 183 148 - M 107 234 ,-� — tN 214 194 202 CIA w u► -- \O o kr) 0 0.132 kr) 0 M 0 0.141 0.209 a1 a1 0 0 0.143 M 0 �O DD 0 iw CI '+ M O N M O N M O N 2013 M O NNNNNNNN M O M O M O M O M O M O M O Month 0 cd ti N w Q �� June July August N N October November December Table 3.8 McLin Creek Wastewater Plant Permit Violations (6/2009 - 6/2010) Action or Penalty Date issued Parameter of concern Status Special Order by Consent None Judicial Order None Civil Penalty Assessment None Notice of Violation Feb-10 NH3 Mar-10 NH3 Nov-10 NH3 Jun-09 BOD Apr-10 BOD Nov-10 BOD Dec-10 BOD Jun-10 Fecal 3.5.3 Wastewater Treatment Plant Assessment As previously mentioned both the North and McLin Creek WWTP's have had periods of non -compliant treatment due to interference caused by non -domestic wastewater being discharged to the sewer system. Otherwise, both of these plants are capable of providing adequate wastewater treatment. From inspection it is apparent that the North WWTP is nearing the end of its mechanical life and will need to be replaced or decommissioned in the near future. By comparison the McLin Creek WWTP is about 20 years old and in generally good structural and mechanical condition. This plant is capable of providing many more years of service to the City of Claremont. Provided in Table 3.9 is a summary of the wastewater flow being received by these two treatment plants for the years 2012 and 2013. Both plants are operating within their design capacities. Their combined rated capacity and current wastewater flow is 0.4 MGD and 0.214 MGD respectively. Wastewater Engineering EAA Page 1 19 City of Claremont, NC Table 3.9 Wastewater Flow Summary Month Year McLin Flow North Flow Total Flow Total Rainfall (MGD) (MGD) (MGD) Inches January 2012 0.125 0.063 0.188 1.0 February 2012 0.126 0.061 0.187 1.1 March 2012 0.133 0.064 0.197 2.3 April 2012 0.122 0.065 0.187 2.3 May 2012 0.151 0.049 0.200 5.7 June 2012 0.131 0.055 0.186 2.4 July 2012 0.137 0.054 0.191 4.2 August 2012 0.141 0.057 0.198 5.8 September 2012 0.141 0.061 0.202 6.4 October 2012 0.133 0.067 0.200 2.2 November 2012 0.113 0.076 0.189 0.4 December 2012 0.119 0.104* 0.223 4.6 January 2013 0.161 0.076 0.237 7.4 February 2013 0.157 0.075 0.232 3.8 March 2013 0.132 0.069 0.201 2.6 April 2013 0.154 0.079 0.233 7.1 May 2013 0.135 0.076 0.211 4.6 June 2013 0.141 0.063 0.204 6.4 July 2013 0.209 0.084 0.293 10.15 August 2013 0.199 0.065 0.264 3.9 September 2013 0.155 0.060 0.215 2.7 October 2013 0.143 0.061 0.204 1.9 November 2013 0.153 0.066 0.219 4.4 December 2013 0.186 0.077 0.263 7.0 Monthly Average 0.146 0.068 0.214 Peak Month 0.209 0.084 0.293 Plant Capacity 0.300 0.100 0.400 *_High flow due to water line leak to sewer Wastewater Engineering EAA City of Claremont, NC Page 120 As can be observed from Table 3.9 treatment capacity is available for transfer of flow from the North WWTP to the McLin Creek WWTP. However, doing so leaves little capacity remaining for future growth without the expansion of the McLin Creek WWTP. 3.5.4 Wet Weather Flow Assessment Both treatment plants are subject to infiltration and inflow (UI). Inflow into a collection system is usually regarded as stormwater runoff that enters a system through manholes, cleanouts, or other above ground openings in direct response to a rainfall event. Infiltration enters the system as groundwater, through cracked pipes, poor connections, or deteriorating sections of the sanitary sewer system. Infiltration can also be induced by a rainfall event(s). UI has a negative impact on the sanitary sewer system as it utilizes the capacities of the plants, collection lines, and pump stations that would otherwise be available to convey wastewater. It has also the potential to cause sewer overflows during wet weather conditions. In reviewing UI contribution to each plant, an analysis was made of daily and monthly flow records and presented in Table 3.10. From this analysis January thru April 2012 represents a dry weather period for the study area with little or no UI. The total recorded wastewater flow for April 2012 was 0.187 MGD and is considered to represent Base Dry Weather Daily Average Flow. During the following month (May 2012) a significant rainfall event occurred with five inches of rain over a three day period. Wastewater flow resulting from this rainfall event is considered to represent Peak Day Rainfall Induced UI and totals 0.474 MGD. Then, the UI resulting from this significant rainfall event would be the difference between the Peak Day Rainfall Induced Flow and the Base Dry Weather Daily Average Flow or 0.287 MGD. The Maximum Monthly Average Base UI was quantified to be the difference between the Maximum Monthly Average Flow recorded for the 2012 assessment period as documented in Table 3.9 and the Base Dry Weather Daily Average Flow. Include in the Appendix A is supporting daily flow data for the period of analysis. Provided in Table 3.10 is summary of this flow assessment. From this assessment the Maximum Monthly Average Base UI total expected during a wet month is approximately 40,000 gallons per day. Wastewater Engineering EAA Page 1 21 City of Claremont, NC Table 3.10 Wet Weather Flow Assessment Flow Condition McLin Flow North Flow Total Flow (MGD) (MGD) (MGD) Base Dry Weather Daily Average Flow 0.122 0.065 0.187 Peak Day Rainfall Induced Flow 0.331 0.143 0.474 Peak Day Rainfall Induced I/1 0.209 0.078 0.287 Maximum Monthly Average Flow 0.151 0.076 0.224 Maximum Monthly Average Base I/1 0.029 0.011 0.040 During the period of July and August of 2013 the region experienced extremely abnormal rainfall resulting in uncharacteristic amounts of infiltration and inflow. For this reason this data was not considered representative for purposes of this study. Wastewater Engineering EAA Page 1 22 City of Claremont, NC Section 4.0 — Future Condition 4.1. General This section will present an assessment of future condition in the planning area that will establish the need for future wastewater treatment facilities. 4.2 Population Forecast Presented in Table 4.1 is population data and projections for Catawba County according to the U.S. Census. Table 4.1 Population Projections Catawba County, NC Year Po • ulation (%) Increase 2000 141,685 2010(Estimated) 159,125 2010 154,358 8.94 2030(Estimated) 196,477 27.28 As was shown in Figure 3.1, the Claremont wastewater service area consists of two Sub - basins. Wastewater collected in Sub -basin 1 is conveyed to the North Wastewater Treatment Plant and wastewater collected in Sub -basin 2 is conveyed to the McLin Creek Wastewater Treatment Plant. Using population data provided by the Western Piedmont Council of Government (WPCOG) for these sub -basins, and 27.28% projected increases in County population, the population of each sub -basin has been projected and presented in Table 4.2. Wastewater Engineering EAA Page 1 23 City of Claremont, NC Table 4.2 Planning Area Population Projections City of Claremont, NC Sub -Basin Po • ulation 2010 2030 1 921 1172 2 3408 4337 TOTAL 4329 5509 4.3 Projected Wastewater Flow Wastewater flow for the 20 year planning period has been projected and presented in Table 4.3 based upon anticipated residential, commercial, and industrial growth within each sub - basin. Current base flow is projected to increase in proportion to the overall population growth rate presented in the previous section. In addition, historical growth patterns for the County have indicated that the percentage of population provided sewer service has increased approximately 0.3% per year. Over a 20 year planning period this would represent an overall increase of approximately 6.0% in the population served. Future commercial/industrial flow was calculated based on the land area that has been zoned for industrial and/or commercial development within the service area. Wastewater flow was estimated using a projected development flow of 880 gallons per acre per day as prescribed by NCDENR standards for non-residential developments where types of use and occupancy are not known. It is recognized that industrial flow projections are subject to wide variation and could substantially exceed this projection. The Town of Claremont and Catawaba County are actively seeking industrial and commercial development within the service area and to accommodate that development adequate wastewater treatment service is critical. Wastewater Engineering EAA Page 1 24 City of Claremont, NC Table 4.3 Planning Area Wastewater Flow Projections Item North WWTP Sub- Basin 1 McLin WWTP Sub -Basin 2 Total Projected Flow Current Base Flow, MGD 0.065 0.122 0.187 Population Growth Rate 27.28% 27.28% Service Extension Rate 6% 6% Projected Base Flow, MGD 0.088 0.165 0.253 Ind./Commercial Site Area, ac. 238 163 Flow / Acre, GPD 880 880 Projected Ind./Commercial Flow, MGD 0.209 0.143 0.352 Monthly Avg. Base I/I Flow, MGD 0.011 0.029 0.037 Total Projected Flow, MGD 0.308 0.337 0.645 The City of Claremont is ideally located for growth and development in that it is near major urban centers and has ready access to major transportation systems. Residential, commercial, and industrial growth opportunities could rapidly create the need for capacity beyond that projected in Table 4.3. To insure adequate wastewater treatment capacity if available to accommodate growth and development opportunities, it is recommended that the City increase wastewater treatment capacity to 1.2 MGD with provisions for further expansion as the need arises. 4.4 Projected Wastewater Characteristics The primary customer base for the City of Claremont is not expected to change materially during the planning period. From evaluation of historical wastewater characteristics for both the North and the McLin Creek WWTP's the projected raw wastewater specification is as presented in Table 4.4. This specification will be used in the planning for WWTP upgrade and expansions. The City's Sewer Use Ordinance will need to be utilized to require industries having wastewater with high organic loading provide pretreatment of their wastewater prior to discharge to the City sewer system. Wastewater Engineering EAA Page 1 25 City of Claremont, NC Table 4.4 Projected Raw Wastewater Characteristics Parameter Monthly Average Biochemical Oxygen Demand (BOD), mg/1 300 Total Suspended Solids (TSS), mg/1 300 Ammonia, mg/1 30 pH 7 Max. Temperature, C 20 Min. Temperature, C 12 4.5 Speculative Effluent Limits In anticipation of the adding WWTP capacity to meet future needs of the City of Claremont, the North Carolina Department of Environment and Natural Resources (NCDENR) was requested to provide Speculative Effluent Limits. These limits describe the expected quality that the effluent from the WWTP would have to meet prior to its discharge to Mull Creek and McLin Creek at various future plant discharge flow rates. Presented in Table 4.5 is a summary of the Speculative Effluent Limits for the most critical parameters. A copy of the NCDENR Speculative Limits letter for McLin Creek is included in Appendix B. The rational for the Speculative Effluent for McLin Creek WWTP was supported by the water quality study of Lyle Creek and McLin Creek performed by HydroAnalysis, Inc. commissioned by the City of Claremont and the City of Conover in conjunction with NCDENR. The indicated effluent limits for the North WWTP and McLin Creek WWTP are obtainable with current treatment technology as evidenced by the current performance of these treatment plants. Enforcement of the City's Sewer Use Ordinance will continue to be critical to guard against plant up -sets caused by discharge of non-compliance industrial waste. Wastewater Engineering EAA Page 1 26 City of Claremont, NC Table 4.5 Speculative Effluent Limits Parameter Mull Creek, Monthly Average McLin Creek, Monthly Average WWTP North WWTP McLin Creek WWTP Flow, MGD 0.25 1.2 Biochemical Oxygen Demand (BOD), Summer/Winter, mg/1 8.0/16.0 8.0/12.0 Ammonia, Summer/Winter, 2.0/4.0 2.0/4.0 mg/1 Dissolved Oxygen, mg/1 5.0 5.0 Ultimate Oxygen Demand, Summer/Winter , #/d 44/88 52.5/105 Wastewater Engineering EAA Page 1 27 City of Claremont, NC Section 5.0 — Purpose and Need The City of Claremont is ideally located for growth and development in that it is near major urban centers and has ready access to major transportation systems. To accommodate growth and development opportunities it will be essential the City have adequate wastewater treatment infrastructure. Wastewater flow projections indicate a total wastewater treatment capacity need for the City's service area of approximately 0.64 MGD for the 20 year planning period. However, residential, commercial, and industrial growth opportunities could rapidly create the need for capacity beyond that projected. Planning for a total wastewater treatment capacity of 1.2 MGD is proposed with provisions for further expansion as the need arises. The City of Claremont's participation in the proposed Catawba WWTP being constructed by the City of Hickory would have been an alternative for meeting its future wastewater treatment capacity needs. However, negotiations with the City of Hickory on the terms and conditions for the City of Claremont's participation in the Catawba WWTP were not successful. Accordingly, the City of Claremont authorized this Engineering Alternative Analysis report to evaluate alternatives for the upgrade and expansion of their existing WWTP's to meet their future wastewater treatment needs. Wastewater Engineering EAA Page 1 28 City of Claremont, NC Section 6.0 — Wastewater Treatment Alternatives 6.1 Introduction In previous sections of this report the need for additional wastewater treatment capacity was identified. This section will present alternatives available to the City of Claremont. 6.2 Wastewater Treatment Alternative Description There are several alternatives which are not considered viable as described below: Do -Nothing Alternative: As addressed previously in this report the City of Claremont's existing WWTP's do not have adequate treatment capacity to meet the projected future needs of the City's service area. Due to its age and condition, the North WWTP cannot continue to provide reliable and NPDES permit compliant wastewater treatment without upgrade. For these principal reasons this alternative in not viable. Regional Alternative: The alternative of connection to the City of Hickory's Catawba WWTP was actively considered; however, as previously discussed attempts to negotiate acceptable terms and conditions for the City's of Claremont's participation in this facility have not been successful. Therefore, this alternative is not viable. Provided below is a description of each of the available wastewater treatment alternatives evaluated by this study. Alternative A This alternative would provide for the upgrade and expansion of both the North WWTP and the McLin Creek WWTP. Due to its age and condition it is proposed that the existing North WWTP be replaced at the same location and would continue to discharge treated effluent to Mull Creek. It is further proposed that the new North WWTP would provide a capacity of 0.3 MGD and would utilize the same treatment process as that current utilized at the McLin Creek WWTP in order to simplify plant operation and maintenance for plant operational staff. The McLin Creek WWTP would be upgraded and expanded to a capacity of 0.9 MGD utilizing it current treatment process and continue to discharge to McLin Creek. Since the initiation of this Engineering Alternative Analysis report, the City of Claremont has decided to proceed with the decommissioning of the North WWTP. This decision was based upon the age and condition of the North WWTP, the anticipated costs for its upgrade and Wastewater Engineering EAA Page 1 29 City of Claremont, NC expansion, the location of the plant, and the desire to consolidate wastewater treatment at one location. The City has taken steps to provide for the design and construction of the wastewater transmission system that would convey the wastewater from the North WWTP to the McLin WWTP. This alternative will not be further considered. Alternative B With the planned decommissioning of the North WWTP and all wastewater treatment consolidated at the McLin Creek WWTP, the McLin Creek WWTP would be upgraded and expanded to a capacity of 1.2 MGD utilizing its current ICEAS Sequential Batch Reactor (SBR) treatment process and continue to discharge treated effluent to McLin Creek. Two additional SBR treatment cells would be required as well as expansion of the existing effluent filters. Alternative B is considered a viable alternative and will receive further evaluation. Presented in Figure 6.1 is a schematic of the proposed upgrade and expansion of the McLin Creek WWTP utilizing the ICEAS SBR treatment process. Alternative C This alternative is similar to Alternative B in that all wastewater treatment will be consolidated at the McLin Creek WWTP. With this alternative the existing McLin Creek WWTP would be upgraded and expanded to a capacity of 1.2 MGD by converting the existing ICEAS SBR treatment cells to membrane biological reactors (MBR). No additional treatment tankage would be needed and the existing tertiary filters would no longer be required. Effluent from the MBR would continue to be discharge to McLin Creek. The MBR process would produce a superior quality effluent giving the City additional assurance of meeting NPDES permit limits and also provide an effluent quality suitable for reuse. Alternative C is considered a viable alternative and will receive further evaluation. Presented in Figure 6.2 is a schematic of the proposed upgrade and expansion of the McLin Creek WWTP utilizing the MBR treatment process. Alternative D With this alternative the McLin Creek WWTP would be upgraded and expanded as described in Alternative B to a capacity of 1.2 MGD utilizing its current SBR treatment process Wastewater Engineering EAA Page 130 City of Claremont, NC however treated effluent would be land applied instead of discharged to McLin Creek. Three methods of land application are available: • Rapid Infiltration — The use of rapid infiltration system requires the presence of highly permeable soils. Most soils within Catawba County do not have high enough infiltration rates to support rapid infiltration. Thus, rapid infiltration was eliminated as a feasible land application alternative. • Overland Flow — Overland flow systems are generally comprised of slopes between 2% and 8%, and require large tracts of land. The slopes of land surrounding the existing WWTP are excessive Thus, the overland flow process is also eliminated. • Slow Rate Land Application — The slow rate process is normally referred to as irrigation. Based on the site characteristics criteria for slow rate systems, the forested and agricultural areas in close vicinity of the existing McLin Creek WWTP appear to be suitable for this type of land application and thus this alternative will be further evaluated. At a typical application rate of 2 inches per week, approximately 280 acres will be required for land application and buffer areas. Presented in Figure 6.3 is a map showing the location of potential land application sites. The three sites identified meet the acreage requirement for land application. Other sites may also be available. For purposes of this preliminary analysis it was assumed that these sites are suitable and available for acquisition by the City. It is further assumed that crop revenue will be sufficient to offset crop management and harvesting cost. Wastewater Engineering EAA Page 131 City of Claremont, NC STORAGE BLDG O O w C mot UV DISINFECTION ZZ fi FILTER CELLS fi 4 4 FM ss ss fi 141. Q (n CL 0 Z CL N 0 40 NEW HEADWORKS DATE: 10/6/2014 I PROJECT NO.: 041018.03 FIGURE 6.1 - ALTERNATIVE "B" PROPOSED McLIN CREEK PROCESS SCHEMATIC STORAGE BLDG ss WCD J p (n = p I❑L SS W CD V) CO C5 m POST AERATION SS 11111 CL CD 0 w N Z Z W W w W U N N Z Z WC' p p J CC CO C.� w = 0 J CO 2 2 u/O CC 0 Q CC = N w aww CD Z : V CL BAR SCREEN C7 O O LC) CD CC N COO O W N N rZ U Z N M CD CO Ln = M pp � •e:,l! • PROJECT NO.: 041018.03 DATE: 10/6/2014 FIGURE 6.2 - ALTERNATIVE "C" PROPOSED McLIN CREEK PROCESS SCHEMATIC I IJ - LTER TI E D EglarAMIKI PROJECT NO.: 041018.0 ' Section 7.0 — Wastewater Treatment Alternative Evaluation 7.1 Introduction The various alternatives which have been indentified will now be evaluated with respect to monetary factors (present worth value) and non -monetary factors such as environmental effects, implementation capability, treatment reliability, energy consumption, and operational complexity. The most cost effective alternative is determined by consideration of both the monetary and non -monetary factors. 7.2 Present Worth Analysis Present worth value (PWV) is the primary tool for comparing the monetary value of alternatives. PWV is determined by converting the initial capital costs, annual operation and maintenance (O&M) expenses, and future salvage value of an alternative to present day dollars. Capital cost estimates include costs of contractor mobilization, structures, mechanical equipment, piping, buildings, electrical work, instrumentation & controls, sitework, and allowances for construction contingencies and technical services. Capital costs presented in this report are preliminary, and are based upon information currently available. The cost estimates were developed from a variety of sources including equipment manufacturers, contractors, and in-house calculations. Actual construction costs will be influenced by final site conditions, regulatory requirements, detailed engineering design, market conditions at the time of bidding for construction services, inflation, time constraints, and other factors outside the scope of this analysis. Annual operation and maintenance expenses include both fixed and variable expense items including labor, power, chemicals, supplies, and minor repairs to equipment. Labor expense estimates are based upon that currently experienced by the Town of Claremont and other similar sized WWTP's. Power and chemical usage are variable expense items and have been estimated considering process requirements. The costs used to estimate power and chemical costs are based on the current market. The service life of all proposed equipment included in the various alternatives is assumed to be 20 years. Therefore, equipment replacement costs are not a part of the cost present worth calculation. The useful life of concrete structures and piping was estimated at 40 years. Future salvage values were calculated based upon straight-line depreciation of the initial costs over the Wastewater Engineering EAA Page 135 City of Claremont, NC useful life span of the plant component. The value of land was assumed to have a constant value throughout the life of the project. Detail estimates of capital costs, O&M costs, and salvage value were developed for each wastewater treatment alternative. Construction of each alternative was considered to be implemented in two phases. The first phase would be implemented immediately and provide for a treatment capacity of 0.8 MGD. The second phase would be implemented in 10 years and would provide for the upgrade and expansion to a treatment capacity of 1.2 MGD. Presented in Table 7.1 is a summary of those estimates along with the calculated present worth value of each alternative. The detail estimates are included in the Appendix C to this report. Table 7.1 Cost Summary and Present Worth Value Item Alternative B Alternative C Alternative D Phase 1 Capital Cost $4,994,178 $6,011,772 $8,123,164 Phase 2 Capital Cost $2,118,026 $1,021,487 $3,590,119 Total Capital Cost $7,112,204 $7,033,259 $11,713,283 Average Annual O&M $394,588 $415,709 $408,949 Expense Salvage Value $1,450,394 $740,480 $3,169,760 Present Worth Value $11,637,606 $12,546,576 $15,123,666 7.3 Alternative Ranking & Selection To determine the most cost effective alternative a composite ranking of each alternative was determined based upon monetary factors represented by PWV and non -monetary factors represented by environmental effects, implementation capability, treatment reliability, energy consumption, and operational complexity. Presented in Table 7.2 is the composite rankings assigned to each evaluated alternative. In performing the ranking, possible values ranged from 1 to 3 with 3 representing the most desirable rank. When alternatives appear to have similar characteristics, the ranking given would be equal. • Environmental Effects — Construction of Alternatives B and C would be within the current plant site which would be an advantage. Construction of Alternative Wastewater Engineering EAA Page 136 City of Claremont, NC D would require acquisition and development of additional property. Alternative C would provide superior quality effluent for discharge to McLin Creek or reuse by industry and others. Alternative D would have no discharge. Secondary environmental impacts of each alternative are considered equal. An Environmental Alternative Assessment will be prepared that will evaluate the environmental impact in more detail. • Implementation Capability — Implementation of Alternative C would have the advantage over the other alternatives since the treatment plant could be expanded by retrofitting the existing treatment basin with MBR equipment. Implementation of Alternative D would be hindered by the acquisition of additional property for the land application sites. • Treatment Reliability — The current SBR treatment process has on occasion experienced difficulty producing consistent treatment results that have been attributed to non -compliant industrial discharge. The MBR treatment process operates at a much higher biomass concentration that makes the process less susceptible to biological upset. Also the membrane filtration process eliminates the biomass settability issues often experienced by SBR and activated sludge treatment processes that result in poor treatment performance. • Energy Consumption — Energy requirements were estimated for each alternative. Alternative B had the least 20 year energy cost followed by Alternative D and then Alternative C. • Operational Complexity — The Alternative C utilizing the MBR treatment process would be less complex to operate due to the elimination of biomass settability as an operating parameter. In addition tertiary filtration would no longer be required. Alternative D would have the lowest rank due to the need to operate a spray field in addition to the WWTP. Wastewater Engineering EAA Page 137 City of Claremont, NC Table 7.2 Alternative Ranking Evaluation Factor Factor Weight Alternative B SBR Alternative C MBR Alternative D SBR w/LA Rank Value Rank Value Rank Value PWV 25 3 75 2 50 1 25 Environmental Effects 20 2 40 3 60 2 40 Implementation Capability 10 2 20 3 30 1 10 Treatment Reliability 20 1 20 3 60 2 40 Energy Consumption 10 3 30 1 10 2 20 Operational Complexity 15 2 30 3 45 1 15 Total Value 100 215 255 150 Alternative C received the highest ranking and is therefore deemed the most cost effective alternative considering both monetary and non -monetary cost. 7.4 Selected Plan Description Presented in Figure 6.2 is a schematic of the McLin Creek WWTP illustrating the scope of the proposed upgrade and expansion to a capacity of 1.2 MGD. Presented in Table 7.2 are the proposed design criteria for the plant upgrade and expansion. The upgrade and expansion of the McLin Creek WWTP would consist of the following major components: • Course Influent Screening: The existing headworks would be modified to include two manual bar screens to provide course influent screening to protect the downstream influent pump station. • Influent Pump Station: The existing influent pump station would be upgraded with the installation of new influent pumps, piping, and controls. • Fine Screening: Rotary drum fine screen are proposed to be installed as required to protect the membrane in the MBR. Drum screen will have two levels of screening and will remove particles in the wastewater down to 1.6 mm in size. Wastewater Engineering EAA Page 138 City of Claremont, NC • MBR Process: The MBR process will consist of three treatment cells: (1) an anoxic cell, (2) a preaeration cell, and (3) a membrane reactor cells. The two existing sludge holding tanks will be retrofitted with the installation of mixing and diffused aeration systems to create the anoxic and pre aeration cells respectively. The existing SBR basins will be retrofitted to create the membrane reactor cells with the installation of a new diffused aeration system and submerged flat plate membrane filtration units. Pumps will be installed to provide internal recycle of mixed liquor from the membrane reactor cell back to the anoxic cell. Additional pumps will be installed to pull treated water or permeate through the membranes for final treatment and discharge. • Disinfection: The existing chlorine disinfection system will be replaced with an ultra -violet (UV) light disinfection system. • Sludge Holding: A new 300,000 gallons sludge holding tank will be provided to store and thicken sludge prior to disposal in the County's regional sludge composting facility. The upgrade and expansion would be accomplished in two phases. The initial phase would provide for a capacity of 0.8 MGD. The second phase would increase the capacity to 1.2 MGD. A scope of the first phase would include all those plant components presented in Table 7.2 with the following adjustments: • Influent Pump Station — Pumps would be installed to accommodate an initial peak wet weather flow of 2.3 MGD. These pumps would be replaced in the second phase expansion. • Membrane Biological Reactor (MBR) — The initial number of MBR filtration units installed would be 20. With expansion to 1.2 MGD an additional 10 units would be installed for a total of 30 units. • UV Disinfection — The initial number of UV lamp modules would be 8. With expansion to 1.2 MGD an additional 2 units would be installed. It should be noted that studies have shown that the MBR process has the capability to remove bacteria and virus to levels equal or better than that achieved by chlorine or UV disinfection. In recognition of this fact, several States no longer require disinfection after the Wastewater Engineering EAA Page 139 City of Claremont, NC MBR process. If NC DENR would approve elimination of the requirement for disinfection, significant capital and operational cost savings could be realized. Wastewater Engineering EAA Page 1 40 City of Claremont, NC M N r Treatment Plant Pro Lin Creek Wastewat Fine Bubble Submersible 0) ° E ° cat tI. a> co o cn a. o rzl 0 0 v) - t4 0 ct a 0 U . PO cn ct �'u �'u o o a. 0 o 00 Ucn0000 co°�s- d06 UcH UP4 a> 0 0. 0 0 0 cn N E a, E, et mA- Zel �. - y °' R' asi a> a�i a4 0 ° ° �.a 0~- 0~ o I) E0 0E0cuE U aaZ IE- ,Z -,Z as ca m azi_6 o-o czi_6 o cd oA 1-1 a. E E a 0p E 0 a, 0 E ay 4.,U ' •7 C7 (.7 -2 0 CQ7 LQ7 Q o°'n LQ7 °0 � a NOM OOOON p.p.p v V] O O MO ,--1MM MMNN,--I 0000N HN-- NH -.en OO 0O4-, cipH6cn—i co a) +0 0 3 Q o 0 oxx ; 0 oQ a) a) p. - o cn N • 0 • 0 0 0 an .0 = - a0> ot E� Z czi _6 U 'G Lt. cci -6 o -c Anoxic Treatment Cell 0 4 A N U a> a, o o = Zu , ar 0 0 6 wo U z E a) U 0 N ocS 7.5 Financial Analysis Presented in Table 7.3 is the estimated operational expense for the first year of operation. Annual debt service as presented in this table is based upon capital financing at two percent for a period of 20 years. Debt service may be less than that indicated depending upon the amount of any construction grants received by the City or reserve fund contributions made by the City to help finance construction cost. Currently the City of Claremont contracts with the City of Hickory for the O&M of the existing WWTP's. Presented in the Appendix D and summarized in Table 7.3 is an estimate of the first year O&M expense for the upgraded and expanded McLin Creek WWTP based upon operational cost observed for similar treatment facilities and with the City providing in-house operation. Table 7.4 First Year Operational Cost Item Alternative A Annual Debt Service $367,660 Initial Annual O&M Expense $362,913 Total Annual Expense $730,573 Annual Wastewater Billings, MG 62.06 Unit Cost, $/1000 gal. $11.77 Wastewater Engineering EAA Page 1 42 City of Claremont, NC APPENDIX A Q sic Oil It a 0 Z 0. 4 0 E s" co 4.1 too 0 • Month of April Flow • Y) _ O) N CO t` CAI _ CO N - N . r N 0 N _ 0) _ CO r _CCa r d N r L L r r 0 r C) - co 0 L 1.0 c)) N 1 1 I 1 1 I r O 0 CO i� 0 0 %Ct. M N r O r d 0 0 0 0 0 0 0 0 0 O 6 O 0 O O o 0 0 0 0 (am) MOjJ Claremont - North 4.50 Fell t2 0 riC 0 0 O 0 0 C? LO O 117 O 'r!' Cr> Ch Cal C4 0 0 O r (segouj) jju;u e 0 Lc) 0 0 d Claremont - North 0 0© 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O C 11 Na• o o1 o g q q q q O Ca Cal (0.o o o o ro O 066600000000 00000066000 C)) CO C) 0 00 O CO CO O -. C). CI q 0 0 o O 00 Ln CO O O O O 0 0 CO N 'o o 0 0CR OC) O C3 soo O o O O O O O O "# o o d 0 0 0 0 0 0 CP 0 0 0 0 0 0 O d O o 0 o d LO 00 O O 00000 [*� C> h- N 0 0 NtONzt-LO '41 CO O) (O C3) 0 0 0 r o 0 O N t� N d' ►o CO tom -co C3) O r N CO 'cif' Lt') CO IN" CO 0)0 r N CO d 10 CO to-- CO CD 0 rrrrrrry-rrtVNNNNNNNNNM o }C } • c 0 tit a CL 4.-. o E niC visa Cts 0 _ a tfax Inc N 0 0 0 r' 0 gr- W ein) Mou 0 0 0 0 Claremont - McLin u) c) 0 0 0 0© C7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 C YocyooNw00000000000Nc0000 000000000000000000000 Month of April Rainfall f ! ! I t f 1 1 00000 000000 le o LO o In o lr) a In o tot4 4 CY5Ce5NC\IrIr. 66 (segouu) lltiuje j Claremont - McLin 2 co r- 046. Cti r- N M d 10 CC) N. Co 1:5) r co 0 0 IO tC) 00 NCO r 'sr N r r 0 00 N rn 0 0 to r- 0 0 0 Ca r MtO 0 r r 000 o> 0 vict 0 o 0 0 o o co r r r 000 0 0 0 0 0 0 0 0 oroott000 0 0 0 0 0 0 0 0 00 N. CO 0 r r 0 r 0000 m co r 0 01) 0 r 0 0 o 0 0 co N 0 0 0 co N. N co N. N O r r 000 0 m cN"-rrrrrova rrc\I\INNNNNNNNN0 W d X 0 • irm tend o via CO 0 CN Month of May Flow 1 O N O o O 0 co 0 O CD O 0 0 C7 o (aoul9 MOIL C7 r N r 0 r 0) co (U (Y) N r 0 O Claremont North rvi 0) wc C) O O C O O 0 co n to to .V. CR O � 0 0 0000000000000 O O O O Co 0 CO N 0 0 0 0 Cl d66666Oddd6oe5 0 CO OD itzt 00 00000 0 0 0 0 0 Cfl0C010NCOfN- 1.0MCON�Ntst 0 0 0 0 0 0 0 O 0 0 0 0 0 1 r- N Cc) d to cb 1s. 00 C) Month of May Rainfall occ0000000ck000coamxpoo Lf rnocptO ") too rr 000x3Xd00t-d--ococ tC» d'C'X X\ Nr-1-OO rrrr (salmi!) I1L';U1e,I Claremont - North • O cp. 000066C3600oco d 0 0 0 0 0 0 0 0 0 0 0 0 0 CO O 0 0 0 0 r r Opp o p CO 'srO 00 CO to 0 CO 00 CO CO 00 11"-0)0)000O NCOMt.C)t0tp 000O00 0 0 0 0 0 0 hNU') O O 0 0 0 0 0 0 LO 1-0 00 00000 ts.00r tnO()6 ct fact r 0 0 NMd`t0CC) Is-000)0r•NMe iOCO 000)0r C0 N.-Tr' rr--r--t-t--hlNNNNNNNNNoco ro • ?C 0 i�rJ tU H Q Month of May Flow 0 a C 0) N N I o © 00 0 a 0 0 0 O Ca O (dovt[) MOu Claremont-. McLin Month of May Rainfall 0 CO - N co O N N N CO N N r N 0 N 0) ti-- 00 r r CO r R() CO r 0 r 0> co CO N 1 1 1 1 1 1 f I 1 it Ili 1 1 1 1 11 000000000000000000000000 OOU)OIOoEOoLootoo Loan °Inotnoioo c, rr-rr (se !pup [leJuie� Claremont - Main r-. 0 0 0 CO .� Door: 0 0 0 a a o 0 000 0 0 0 0 0 0 0 0 0 0 0 0 0 o 000000016 o CO o c O O O O Q O O c>. c') CAI O 0 a a Ci oC) 0 0 C> 0 0 r•- r O C) 0 0 0 0 0 0 OOO000IDco 666c)lc- aoo6000000000000 LC CO CO N CO CO (0 It CO N r - tO N ip I> 10 CO 10 CO 0 CO CO CO CO CO N'S1' N CO dd * N 0 0 N 1-0 CO N ' COCY) CO N 00 i- CO CO d' RA d' CO r r h- N r r r r r 0 r CO CY) N r r r r r- r r r r r 0 r r r 6 o 6 Co O O O Q a 0 a o O O o o C7 O O O O O O c> 0 0 O o 0 EL QrNCOd R000IN- CO0> CO c rN -�mcg- r NNNNNNNNCN1lNCOO 2COrr to co 000 Ri? d O o APPENDIX B 1� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Director Secretary February 12, 2014 Mr. Guy Slagle, P.E., Project Director Davis & Floyd 1073130> Street NE Hickory, NC 28602 Subject: Speculative Effluent Limits City of Claremont McLin Creek WWTP Permit No. NC0081370 Catawba County Catawba River Basin Dear Mr. Slagle: This letter provides speculative effluent limits for 1.2 MGD at the Claremont McLin Creek WWTP. The Division received the speculative limits request in a letter dated January 21, 2014. Please recognize that speculative limits may change based on future water quality initiatives, and it is highly recommended that the applicant verify the speculative limits with the Division's NPDES Unit prior to any engineering design work. The Division understands that the Claremont North WWTP will be decommissioned upon expansion of the McLin Creek WWTP. Receiving Stream. McLin Creek is located within the Catawba River Basin. McLin Creek has a stream classification of WS-IV;CA, and waters with this classification have a best usage for a source of water supply for drinking, culinary, or food -processing purposes in addition to the uses for aquatic life propagation and maintenance of biological integrity, wildlife, secondary recreation and agriculture. McLin Creek has a summer 7Q10 flow of 5 cfs, a winter 7Q10 flow of 9 cfs, and an annual average flow of 26 cfs. McLin Creek is currently listed as an impaired waterbody on the 2012 North Carolina 303(d) Impaired Waters List for biological integrity. There are no specific permitting strategies for McLin Creek in the Catawba River Basinwide Water Quality Plan. Based upon a review of information available from the North Carolina Natural Heritage Program Online Map Viewer, there are not any Federally Listed threatened or endangered 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-6492 Internet: www.ncwaterquality.org NorthCarolina lVaturaiij An Equal Opportunity l Affirmative Action Employer Mr. Guy Slagle February 12, 2014 Page 2 of 4 aquatic species identified within a 5 mile radius of the proposed discharge location. If there are any identified threatened/endangered species, it is recommended that the applicant discuss the proposed project with the US Fish and Wildlife Service to determine whether the proposed discharge location might impact such species. Speculative Effluent Limits. Based on Division review of receiving stream conditions and the Upper Lyle and McLin Creek Water Quality Modeling Analysis prepared by HydroAnalysis, speculative limits for the proposed expansion to 1.2 MGD are presented in Table 1. A complete evaluation of these limits and monitoring requirements for metals and other toxicants, as well as potential instream monitoring requirements, will be addressed upon receipt of a formal NPDES permit application. Some features of the speculative limit development include the following: BOD/DO/NH3N Limits. The limits for BOD, DO and NH3N are based on the results of the modeling analysis. The Qua12K model predicted DO concentrations above the water quality standard maintaining the current concentration limits for BOD and ammonia. Upstream/Downstream Monitoring. Instream monitoring for dissolved oxygen and temperature is recommended to evaluate the increased discharge impact on the watershed. Monitoring locations will be determined when the permit is modified to include the expansion. TABLE 1. Speculative Limits for Conover SE WWTP Effluent Characteristic Effluent Lirnitations Monthly Average Weekly Average Daily Maximum Flow 1.2 MGD BOD5 (April 1 - October 31) 8.0 mg/L 12.0 mg/L BOD5 (November 1 - March 31) 16.0 mg/L 24.0 mg/L NH3 as N (April 1 - October 31) 2.0 mg/L 6.0 mg/L NH3 March 1- 4.0 mg/L 12.0 mg/L as N (November 31) Dissolved Oxygen (minimum) 5.0 mg/L TSS 30 mg/L 45 mg/L TRC 28 ug/1 Fecal mean) coliform (geometric 200/100 ml 400/100 ml Total Phosphorus Monitor Total Nitrogen Monitor Dissolved Oxygen Upstream Downstream monitoring Mr. Guy Slagle February 12, 2014 Page 3 of 4 Temperature Chronic Toxicity Pass/Fail (Quarterly test) 27% Upstream/ Downstream monitoring Engineering Alternatives Analysis (EAA). Please note that the Division cannot guarantee that an NPDES permit for a new or expanding discharge will be issued with these speculative limits. Final decisions can only be made after the Division receives and evaluates a formal permit application for the new/expanded discharge. In accordance with North Carolina Administrative Code 15A NCAC 2H.0105( c), the most environmentally sound alternative should be selected from all reasonably cost effective options. Therefore, as a component of all NPDES permit applications for new or expanding flow, a detailed engineering alternatives analysis (EAA) must be prepared. The EAA must justify requested flows and provide an analysis of potential wastewater treatment alternatives. A copy of the Division guidance for preparing EAA documents is attached. State Environmental Policy Act (SEPA) EA/EIS Requirements. A SEPA EA/EIS document must be prepared for all projects that: 1) need a permit; 2) use public money or affect public lands; and 3) might have a potential to significantly impact the environment. For new or expanding discharges, significant impact is defined as > 500,000 gpd additional flow. Since the City of Claremenot is proposing an increase in flow >500,000 gpd, the City must prepare a SEPA document that evaluates the potential for impacting the quality of the environment. The NPDES Unit will not accept an NPDES permit application for the expanded discharge until the Division has approved the SEPA document and sent a Finding of No Significant Impact (FONSI) to the State Clearinghouse for review and comment. A SEPA Environmental Assessment (EA) should contain a clear justification for the proposed project. If the SEPA EA demonstrates that the project may result in a significant adverse effect on the quality of the environment, you must then prepare a SEPA EIS (Environmental Impact Statement). For projects that are subject to SEPA, the EAA requirements discussed above will need to be folded into the SEPA document. The SEPA process will be delayed if all EAA requirements are not adequately addressed. If you have any questions regarding SEPA EA/EIS requirements, please contact Jackie Roddy with DWR Planning at (919) 807- 6442 Should you have any questions about these speculative limits or NPDES permitting requirements, please feel free to contact Teresa Rodriguez at (919) 807-6387 or Tom Belnick at (919) 807-6390. Respectfully, 4 om Belnick Supervisor, NPDES Complex Permitting Unit Attachment EAA Guidance Document Mr. Guy Slagle February 12, 2014 Page 4 of 4 Hardcopy: Central Files NPDES Permit File Electronic Copy: US Fish and Wildlife Service, Sara_Ward@fws.gov DWR/Mooresvillle Regional Office DWR/SEPA, Jackie Roddy DWR/Modeling, Kathy Stecker DWR/Basinwide Planning, Jeff Manning NPDES Server>Specs APPENDIX C O O O O O O O O vi N vi N N 00 — 69 69 69 69 '4 ^1 E. ^' — O O O O O O N vi CO„ C_ 69 N 69 69 69 69 69 0 0 0 7 0 0 \O 00 V M N O 69 69 CO„ N Oi 69 N 69 69 69 w ▪ VO 0 00 00 64 O CO CO O CO CO CO CO CO 0 0 N 0 0 0 0 0 0 0 --� N 00 vi Me' y1 0 v1 0 00 69 N 69 V'1 69 N 69 69 69 69 69 69 69 0 0 O un to N N 00 N 69 �--i 69 69 0 I 0 0 0 0 0 O 69 v) O • N vi 69 69 0 0 0 0 0 0 0 v1 0 In 69 tr- 69 69 cd vi vi v: wi vi vi vi vi 0 0 0 0 0 0 0 v'i a1 O O O O kel M 0 kO kO O O M N 00 k 7 N N N_ O N N Vi _M ,N� M 69 69 69 69 69 69 69 O 0 O O N O - M 69 69 O O 0 0 0 VI M O M N kO V1 N Vi N 69 69 69 00 69 69 krr 00 4 0 0 OV1 O M O • 6 6 69 69 69 4-+ N M --i 7 CO N w > cl E C� E E c 0. a E • E � W y o o o ,c • o LJUUhUU U W 0.• 0 00, V0 o im vim ) ) lA O 7 M Ns II)lfi 00 N 7 rl N 11) rl b9 O O O O O O 00 O O O kr N 0 0 0 0 7 O O O O O O O O O O O V) O O V) ,O V) O O V) ,--i 000,00 O O O O ONMOO O kr) l„ kr) v� ,.0 O kr) O kr 00 l� O kr O ,0 M CO O kr O v) 00 -, O O of h 00 N O N N O r O O 69 69 ,--, N kr) ,. V) O vi N ,D ,D M N • 69 N M — N 69 CO N N N k) N 69 N 69 N 69 ,--i N 69 69 69 69 ---- 69 69 69 69 N 69 69 69 ,--i 69 69 6R 6R 6R 6R 6R 6R O O O O k) k) 00 O O O WI CO O O O WI 00 O O O O O WI 00 O O O O V) O M ,--, M V) O O ---- M O O O ,--i M O O O O O �--� M O O O i l� kn 69 69 69 WI O WI 66EraO V') kr) Era Era 00 O kr) O V'1 69 69 O O Oi h 00 69 N O Era69 O 69 ,--, N vi 69 O vi N ,-0 ,-0 N en 00 N N N I N N 69 N 69 69 69 69 69 N 69 69 69 69 69 69 6R vi vi vi T T T T vi vi kn O D ,C O 1, 00 --� --� T T T U U U U U U '. '. N 7 00 0) W E A o w c a w E cn a v o• o• w 0 w b d U U C. .Q U 0, 0)) 4 .Q o o 3 w 79 b CO ? ° o c E o bA (� '� C U iC (d 0, U 3 o b o y 4 o o ~ a� 0 c 0) 6"' o o D aova "-a.to o G. a 0 ,0 .2 Ew 0 0o O�A o 4.H 2a o cn w CO, a I) at aas o 4...)o a) a)a.)W 000ko o o k o A7 "okoo a Nai ovwv,Uvwaw wwUwa iiww,. a vaAUwav) U U U en CO kr) M 00 en N N Concrete Pads k k kw- = o § KE- - E§�� �K 7 00 0 0000 000 \\ \ \«\& \\\ - ER \ /k// N - ER 00 0 0en00 000 \\ \ \&&] \\\ \/ \ / //\ 000 or) en eA --c 0 0 E • / en 2 4 ] § » ] } \ g e • \ j 0 ▪ O u s « o\ / o / 07// io <\- k\ \\]I/ • \/§ I/$ V1U} aw mod])) w\\/ )0I TOTAL CAPITAL COST ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD SBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP z MANUFACTURER ITEM DESCRIPTION �Q 7 V1 rl rl b19 b9 O O O O 0 0 0 0 0 N 0 0 Vl N N Vl N 69 69 69 69 0 0 0 0 O O O O O O 69 69 69 69 69 59 59 59 59 59 0 0 0 0 0 0 0 0 0 0 o O N b9 69 69 69 69 69 69 M O uO N 69 69 69 0 0 0 0 0 0 0 0 0 O O O O O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 69 69 69 69 69 59 59 59 59 59 0 0 Vl 69 69 69 69 69 69 69 O N O O OO V^ N WI N ut WI l� O u.O N M 69 ,--1 M ,--1 N 69 69 69 69 69 69 U cn N • v� v� 4r vi vi vi vi vi 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . N m N O. k N N pq w .5 u, C N Q. a x N w EL ��+ C al.al.a,.y O -2 o O = c-Y 2 2 :r 3::• � .w y c)6 /) 12 5 N yL so°°o Q a3h o0Cn.� .a wc.a o d vo N d a[ a3 v a aU r�o �w w a w N oo d o.0o.o �t wgo5,-o ?o 22pov“U 2,4Ua�2U4c..) 07f� SaU4a wUa9QU ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD SBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP z MANUFACTURER ITEM DESCRIPTION �Q Grit Removal O CO O 64 M 64 r'i. O, N 00 6R O O O O O O O O O O O O 6R 6R 6R 6R 6R 6R 6R 6R 6R 6R 6R 6R O O O O O 00 N O O O kn 7 00 N O N 71- 6R 6R N 6R 69 69 O O O O O O O ,n 00 O d- O O O O O V1 00 R 6R O 6O 6R 6R O enO enkr) N O O O M VD M V1 69 69 O 69 69 N EA-9 - O ,n 66N 6R V'i 7 00 CDR 6 N N N --, M 6R 6R 7 6R 6R 69 69 O O O O O O O O O O O O a a at w! ! c c W W t7 v o o o o v 4 C O VI 75' C O m O k' C7U�3C7U4UW o` a P. al 101D -5s. ct --i --i --i N CO O O O 6R 6R 6R O O O 6R 6R 6R O O O V W U vo ti 4 U W per.. W W U W ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD SBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP Q MANUFACTURER ITEM DESCRIPTION en o uvs vs o N N O so▪ - N O V7 OC 69 H4 M O O D O O M 0 00 0 VD N Q" 0 0 N h Vl O V 0 V V VD ,--1 7 ,.O vi 0 0 7 N 0, m 0" VD 69 ,--1 M 69 N 69 69 N M 69 69 69 69 69 69 69 69 N 000 0000M0 000 Q, 0 0 Vl 69 69 0 69 69 V V VD ,--1 7 ut vi 69 O N a, m O; ,O 69 ,--1 N N M 69 69 69 69 69 69 69 'l- ▪ c, Lel ,0'""oo 74, UV Disinfection m m m Additional UV Modules 0 0 0 0 0 69 69 69 69 69 0 0 0 0 0 69 69 69 69 69 69 69 0 0 0 00 69 69 69 0 0 0 00 69 m m m 0 0 0 0 0 0 0 w ciD w .50 U Q w vp ✓ W • U U F--1 O. " .5 A 'ci tin ` 4 8 E .g !6 p :; ko 0 t• E o a � g .°" ;a w E N Imo o '� >. E. • o w w)• 5 4 ate), < o a 0 o a"i o k o Fi o C) C. u 4 0 <4 0 00 U N 0 4 ' ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD SBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP �Q MANUFACTURER ITEM DESCRIPTION N O ao N 00 N ao - 1 a O - 7 7 N GO rl - \O N N i l b9 b9 „y^ b9 b9 rl E 6R O0 509 e.s e.s e.s e.s N M b9 b9 0 V1 0 0 0 0 N 99 0 99 O 69 O 4'i 59 b9 69 0 0 0 0 b9 b9 O 69 0 0 Estimated Construction Costs TOTAL CAPITAL COST ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 0.8 MGD MBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/3/13 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP z MANUFACTURER ITEM DESCRIPTION �Q O O O a O tin In O OC 0 N C r oo o - oo v, N V3 N N 69 69 EA O O O O O O O O O O O O O O O O O O O O O O V1 O 0 0 0 O O O v'i V V0 0 0 0 0 0 0 0 0 0 0 v'� 0 �O Or O o0 O O O l l� O VNl O Vl Vl O O O O O V1 l� O -, 00 v-, N N v-, O 00 69 ,-� ,-0 l0 0 M N v'i O WI"00 O 00 t- M 7 69 69 N °� l� �--i �--i 69 69 00 69 �--i N �--i 69 �--i WI 69 l� 00 '. 69 69 69 69 69 69 69 69 69 69 69 69 69 64 64 69 0 0 0 0 0 0 0 0 0 0 0 0 V1 0 0 0 0 0 0 0 0 0 V1 00 0 0 0 0 0 0 0 v'i 0 0 WI 0 7 0 0 0 0 0 O O v'n O M 0 00 0 0 0 V WI N 0 WI N 0 69 WI 0 0 0 0 0 V1 N V1 69 69 WI N ut v-, O v-, 69 N N 00 v-i N v-, O v-, O 01 l� M 6S N C\ 69 ,--1 ---1 69 69 N 69 ,--1 N 69 ,--1 r 69 N 00 ---- 69 69 69 69 69 69 69 69 69 69 69 69 69 5 N N m m m 4r EA EA m a) m a) 0. k a) M oq w .5 u, C N_ w 2 > o0 i m cr a a y a o P, •o C, p +�+ H r c' 0 E 5 3ya9 .a m6o:n w y • a o ,p o a o Y„w a.w a) wo� W'v cr 00° paai o • w o o 5,m ai cd o. w g o o g .a 4 5 o c 2 o.5o k ti ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 0.8 MGD MBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/3/13 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIENT Claremont PROJECT TITLE McLin WWTP §7 MANUFACTURER ITEM DESCRIPTION = m = _ _ \ - 7 7 i Ni 2 co / R \ - 2 - - /00v7.) // //$/ ? wl ?af00- // / ... . .. ..«- ±0QQ- 0R .. - \// / // /9s// /9s/\-�/� f9s N ///\/9S4a/ /0�/ \\\\//\\ // 0 \\/ __/\ C- /_/_ /y /\ / ƒ ) r 4 w w w w 4 4 Disinfection Chamber Modifications 7 4 4 w w w 4 4 4 4 4 NN- •{ f ; \j o \ Concrete Pads ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 0.8 MGD MBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/3/13 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP J MANUFACTURER ITEM DESCRIPTION Q O = N N 7 M O vO O O lry - M O 00 N r t` tin 69 69 7 69 69 EA O 0 609 0 0 0 0 O Ln 00 000 v-, l� N_ ,� CS' O ✓ ,O N N l 69 69 69 M 69 ,--1 O Lel O O O O O 0 6N9 6N9 O - ▪ O O O 69 ,-1 O kn. v) N N 00 69 M 69 69 69 O O ▪ O O 0 N N N TOTAL CAPITAL COST ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD MBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIL'N"I Claremont PROJECT TITLE McLin WWTP z MANUFACTURER ITEM DESCRIPTION 7, E-3Q 0 0 0 o v3 tn - v� r, 0 0 0 O 0 0 0 0 0 O O 0 0 0 0 0 0 0 0 O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 69 69 69 69 69 59 59 69 69 69 69 69 69 69 69 59 0 0 LeI N 69 69 69 69 69 69 69 le v-, 7 v-, m 0 uo N v N 69 69 69 69 0 0 0 0 0 0 0 0 0 O O 0 0 0 0 0 0 0 0 0 0 0 0 0 69 69 69 69 69 59 59 69 69 69 69 69 69 69 69 59 0 111 0 0 WI kr VO Vi h 0 ,o N ,--1 69 ,--1 M ,--1 N 69 69 69 69 69 69 0 0 0 0 0 0 0 0 0 0 0 0 N b9 69 69 69 69 69 69 ,A 5v� v� v� v� v� v� v� v� v cd v� v� v� 4r vi vi vi vi vi ,-1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 cn 7 7 0 0 0 0 0 0 0 . N m o k N M of, w .5 u, C N Q. a x N w EL ��+ C c) iL iL iL iL iL o c o 0 .- r w -y O •� r H y Q CI) •L. U C y C 4 ,z C ¢' C C. C 7 h (0 VD P. o �; ct .a o ) .� .� i .a ao 0�r o Lr�w �'w w po w a4w '• ' 2.-2poa U 2<4U4iU4cSU4cDU4Usc., caUa�a;w°U4›U ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD MBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP Q MANUFACTURER ITEM DESCRIPTION O O O O O O b4 69 69 69 69 69 O O OEA EA EA EA O N O\ N N IA7 64 b9 O O O 609 609 609 N WI en O O O O O VD V ,--, 7 O ken o M o N M N M 69 69 M 69 69 69 69 O O O O V1 00 O O O O V1 00 O O O b9 69 69 O M O O O O M N WI en v1 69 69 O O O V1 69 69 V VD 69 O 690, M N N N M M 69 69 M 69 69 69 69 VJ• VJ• VJ• VJ• VJ• U U U VJ• VJ• VJ• O O O O O 69 69 69 69 69 O O O O O 69 69 69 69 69 O O 69 69 69 O O 69 69 69 VJ• VJ• VJ• 4 O O O O O OO O O O O O O UV Disinfection P. VA Concrete Pads ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD MBR D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP E-3Q MANUFACTURER ITEM DESCRIPTION 94 o vir ea°vei o ao N ao ,-i _ ao in obs .-1 ,-in 9S 9S O O O O O 69 59 59 59 59 O 9S 9S O 0 N 99 0 59 0 59 59 O 69 C O vi en h 69 59 vi ,A 4: 4i vi v v cd TOTAL CAPITAL COST ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 0.8 MGD SBR w/LA D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/3/13 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN Claremont PROJECT TITLE McLin WWTP \7 MANUFACTURER ITEM DESCRIPTION $ 7 / ƒ i / 0 00 \\\\\\ 0rN0r 0000 / - 99 \$99 99 /�///�//�/ 0 • 00 NC 0 0rN09 0000 / - \�/ / /�// �//�/ ▪ /5 ///Kj/ B* CD ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 0.8 MGD SBR w/LA D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/3/13 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN Claremont PROJECT TITLE McLin WWTP �¢ MANUFACTURER ITEM DESCRIPTION Grit Removal 00 0 a Il es V 00 M N N M b9 64 O O O O O O O V1 D1 O O O O O O O O O 00 O O O O O O N N en ,.O en ,.O vn O O O O vn ,.O WI VO O O M N VO N N O M O O V1 V1 VV1 1 ,O O O i N 0 7 N r M O..E'a E'aI -- 4 Oi N 00 N 7 0 I - N O N ,--i M N 69 69 ---- -- 69 69 N VD VD M N 69 N M 69 69 69 69 69 N 69 N 69 69 69 69 69 69 69 69 O O O O O O O V1 00 O O O O O O V1 V1 00 O O O O O O kn M O M O M kr) O O v) O M M WI O VD O O M N VD V1 69 69 O 69 69 O V1 N V1 69 69 69 V1 O ; N 0 7 N Ovi 69 vi O; N 00 69 N o N ,--i M N 69 69 N VD VD N M ,--i 69 69 69 69 N 69 ,--i 69 69 69 69 69 m m m 0) m m m .-. --i N ti ti ti r. vi N M 00 O O O 69 69 69 O 00 M V1 69 69 69 O O O ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 0.8 MGD SBR w/LA D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/3/13 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN Claremont PROJECT TITLE McLin WWTP z MANUFACTURER ITEM DESCRIPTION �Q O O O O O O H4 O to O O O M 7 CD CD M to 00 O O - en," ▪ 1 H N ti bH bH bH bH bH O O O O O 99 99 99 99 99 O O O O O O O O O O O O O O O O 0 0 0 0 O N M O O 0 0 O 0 0 0 0 00 O tel O V1 00 ,--1 O O O O 0 O h O 00 O — N vO ui uO ,— kei v-, 0' 0' 0' v-, N VD' N N N Vl N ,-69 N 69 0 N 0 e ,..0� 0 , N 99 99 99 ,- 99 99 ,-1 99 N 99 99 99 99 69 69 69 69 O O O V1 00 O O O O O V1 00 O O O O O O tel O O 0 0 0 0 M 0 0 0 0 O M O O 0 0 O O N N O ,e1 V1 69 69 00 0 V1 O V1 69 69 0 0 0 0 O 0 69 69 • 7 5H ,-� N v"i 5H 00 N N N vl N N 69 O N O r 99 99 N b9 99 99 b9 b9 N b9 69 69 69 ✓ m 9 O 0 0 0 0 .2 • 0 44 • Po m m m m Disinfection Chamber Modifications M 00 9.1 M 00 ,l N N w 00 O • W 0 U • F--1 Y ymtv C CO al, •E co a 0 0) 2 ? Q w •° o " > 0 O ,--� ,--� 00 O ON 0o M ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 0.8 MGD SBR w/LA D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/3/13 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN Claremont PROJECT TITLE McLin WWTP E-3Q MANUFACTURER ITEM DESCRIPTION O O N 0 M O O 7 N r a M O V) 0(41, l N 69 b 69 69 - 64 69 O O O O O O O O O O O O V1 V1 O O O O uO l� k1' i O N 00 r. O O Q, 0 N 00 0 . N N 7 7 m 00 7 69 N 69 69 69 69 69 69 69 69 0 0 N 0 0 0 0 0 O O 69 00 V1 O O O O 0l� v-, N M ,--1 O v-, 0 0 69 69 69 N 00 7 7 N 69 69 69 69 69 N 6R TOTAL CAPITAL COST ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD SBR w/LA D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP z MANUFACTURER ITEM DESCRIPTION �Q 0 0 0 o v3 in 4; r, ,o vo in us us 0 0 0 0 0 0 0 0 O ‘.O O 0 Vl 7 N Vl N 69 69 69 69 0 0 0 0 0 O O O O O 69 69 69 69 69 59 59 59 59 59 0 0 0 0 0 0 0 0 0 0 0 0 N 69 69 69 69 69 69 69 m O uO N 0 0 0 0 0 0 0 0 0 O O O O O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 69 69 69 69 69 59 59 59 59 59 0 0 Vl 69 69 69 69 69 69 69 0 0 0 O 00 V^ N v-, 7 ut v-, l� O �o N vi 59 —1 m —1 N 69 69 69 69 69 69 ▪ 5' •>,ww U vi --' N • v� v� 4r vi vi vi vi vi 0 0 0 0 0 0 0 0 0 0 m 0 0 0 0 0 0 0 . N m N O. k N N 0) w .5 u, C N Q. Q x N w o EL ��+ C C...) al.al.iL .y O -2 O = c - Y 2 2 :r ::• � .3 yc)w 6 /) 5 N cd al. yLsoa3h o °o0 n � a 0. . vwc.a o dvo N d a[� a3 v a aU r�o �w w a w w to m o. 0 o. o c° t = g o o. a, 5 o 220av�c.) x,4c�a2c�ac�xc.7 SwU,�xwUa.9QU ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD SBR w/LA D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP z MANUFACTURER ITEM DESCRIPTION �Q Grit Removal O CO O 64 M 64 r'i. O, N 00 6R O O O O O O O O O O O O 6R 6R 6R 6R 6R 6R 6R 6R 6R 6R 6R 6R O O O O O 00 N O O O kn 7 00 N O N 71- 6R 6R N 6R 69 69 O O O O O O O ,n 00 O d- O O O O O V1 00 R 6R O 6O 6R 6R O enO enkr) N O O O M VD M V1 69 69 O 69 69 N EA-9 - O ,n 66N 6R V'i 7 00 CDR 6 N N N --, M 6R 6R 7 6R 6R 69 69 O O O O O O O O O O O O a a at w! ! c c W W t7 v o o o o v 4 C O VI 75' C O m O k' C7U�3C7U4UW o` a P. al 101D -5s. ct --i --i --i N CO O O O 6R 6R 6R O O O 6R 6R 6R O O O V W U vo ti 4 U W per.. W W U W ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD SBR w/LA D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP Q MANUFACTURER ITEM DESCRIPTION O O o O O E9 O uy 69 O N O N O 00 O O O O O O O O O O 69 69 69 69 69 69 69 69 69 69 O O O O O O O O O O O N Vl rn 69 69 69 69 69 69 69 0 V VD O 0, m 0, O M 69 69 00 M 69 69 0 ---i M 0 enkr)O Q O O O Q, V1 69 69 0 69 69 V V VD ,--1 7 69 O N O, m O. ,.O N N M 69 69 69 69 69 69 —7 cn 0 0 0 0 0 0 0 0 0 0 UV Disinfection m m m Additional UV Modules 0 0 0 0 0 69 69 69 69 69 Cr w ciD U 69 69 0 0 O 00 69 111 Q w vp ✓ w O U U CL . Q . 0 ` .. E !6 p, co a� E � 0cd m ° ;ac E CA o 74 o '� •>. E. 0 o m w ,�•°w 0) ▪ < ° a o t 8 o k o c o C) • a C. u4 0<4 Ow PoV)0 0v)4 ' ACTIVITY AND LOCATION McLin Creek WWTP CATEGORY CODE NUMBER Note 1.2 MGD SBR w/LA D&F PROJECT # 41018.03 ITEM SUBTOTAL ENGINEERING ESTIMATE UNIT COST TOTAL DATE PREPARED 7/14/14 ESTIMATED BY: D&F STATUS OF DESIGN X PER _PDS% 100% FINAL _OTHER (Specify) QUANTITY NUMBER UNIT COST ESTIMATE CLIEN"I Claremont PROJECT TITLE McLin WWTP Z MANUFACTURER ITEM DESCRIPTION �Q ✓ 7 O O M N N r 0 0 0'V 0 O C 00 00 .• 0O10 ea in. r 6A9 .- N 69 69 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 v"N 69 69 69 0 0 0 0 0 0 0 69 69 O l O O O Vl Vl O 0 V"1 M 00 Cr,' Vl M N WI 00 N M N _M C\ M 69 Q, 69 69 N M N N 69 69 69 69 69 69 O V1 0 0 0 0 0 0 0 0 0 0 0 0 O N 69 0 69 0 0 kn N 0 0 0 69 69 O 69 O O O 69 00 f Vl O Vl 69 00 O1 Vl (4 N 00 N N 69 69 69 C1 69 N M 69 69 69 ,A GJ O 0 M 0 0 0 - v vcyj 0 0 0) 0 • c 0 • N f�.' GJ , C1 c0 G�+, ..,G�+, Q y y s. L •c�Cpj, •C. O iC .,V. bq 7`' 0 • O Qi bq N Q Q Q Q' O L• U N O v b-0 b 0 U 0 x w x Ga J W W W v] 1-1 ▪ W W cn Estimated Construction Costs TOTAL CAPITAL COST Alternative B Operation & Maintenance Expense ICEAS SBR Fixed Operational Expenses Item Initial Year of Operation Final Year of Operation Salaries & Benefits $114,750 $114,750 Repair & Maintenance $37,200 $37,200 Contract Services $40,000 $40,000 Miscellanous $32,000 $32,000 Annual Expense $223,950 $223,950 Variable Operational Expenses Inputs Initial Wastewater Flow, MGD Design Year Wastewater Flow, MGD Design Flow, MGD Sludge Production, DT/d/MGD Chemical Cost Power Cost, $/kw-h 0.25 1.00 1.20 0.86 $0.10 Electrical Costs Initial Year of Operation Design Year of Operation Equipment Item Installed hp Design Run Run Time/d (hr) kW-h/d Run Time/d (hr) kW-h/d Time/d (hr) Bar Screen 2 4 0.83 1.24 3.33 4.97 Washing Press 5 4 0.83 3.11 3.33 12.43 Vortex Grit 6 24 24.00 107.38 24.00 107.38 Grit Pumps 10 4 0.83 6.21 3.33 24.86 Influent Pump Station 51 8.7 1.81 68.93 7.25 275.72 ICEAS Basin Blowers, each 60 12 12.00 1073.81 12.00 1610.71 Sludge Pumps 2.4 5 1.04 1.86 4.17 7.46 Equilization Basin 20 24 24.00 357.94 24.00 357.94 Filter Feed Pump 7 16 3.33 17.40 13.33 69.60 Filter Backwash Pumps 15 4 0.83 9.32 3.33 37.28 Filter Other 11.5 4 0.83 7.15 3.33 28.59 UV Disinfection 0.27 24 24.00 4.83 24.00 4.83 Sludge Holding Tank 40 18 18.00 536.90 18.00 536.90 Miscellanous 20 24 24.00 357.94 24.00 357.94 Total kW-h/d 2554.02 3436.61 Annual Electrical Costs $93,222 $125,436 Chemical Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, DT/d Design Usage, lbs./DT Annual Use (lbs) Operating Costs/Yr Annual Use (lbs) Operating Costs/Yr Polymer 1.032 16 0 $0 0 $0 Sludge Disposal Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, WT/d Disposal Cost, $/ton Annual Production, WT's Operating Costs/Yr Annual Use (lbs) Operating Costs/Yr Regional Sludge Disposal 6.45 $50.00 490 $24,523 1962 $98,094 Total Annual O&M Costs Initial Year of Operation Design Year of Operation $341,695 $447,480 Alternative C Operation & Maintenance Expense MBR Fixed Operational Expenses Item Initial Year of Operation Final Year of Operation Salaries & Benefits $114,750 $114,750 Repair & Maintenance $35,260 $35,260 Contract Services $40,000 $40,000 Miscellanous $32,000 $32,000 Annual Expense $222,010 $222,010 Variable Operational Expenses Inputs Initial Wastewater Flow, MGD Design Year Wastewater Flow, MGD Design Flow, MGD Sludge Production, DT/d/MGD Chemical Cost Power Cost, $/kw-h 0.25 1.00 1.20 0.80 $0.10 Electrical Costs Initial Year of Operation Design Year of Operation Equipment Item Installed hp Design Run Run Time/d (hr) kW-h/d Run Time/d (hr) kW-h/d Time/d (hr) Fine Screen 6 4 0.83 3.73 3.33 14.91 Influent Pump Station 51 8.7 1.81 68.93 7.25 275.72 MBR Treatment System 2264.00 3064.00 UV Disinfection 0.215 24 24.00 3.85 24.00 3.85 Sludge Holding Tank 40 18 18.00 536.90 18.00 536.90 Miscellanous 20 24 24.00 357.94 24.00 357.94 Total kW-h/d 3235.35 4253.32 Annual Electrical Costs $118,090 $155,246 Chemical Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, DT/d Design Usage, lbs./DT Annual Use (lbs) Operating Costs/Yr Annual Use (lbs) Operating Costs/Yr Polymer 0.96 16 0 $0 0 SO Sludge Disposal Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, WT/d Disposal Cost, $/ton Annual Production, WT's Operating Costs/Yr Annual Use (lbs) Operating Costs/Yr Regional Sludge Disposal 6 $50.00 456 $22,813 1825 $91,250 Total Annual O&M Costs Initial Year of Operation Design Year of Operation $362,913 $468,506 Alternative D Operation & Maintenance Expense ICEAS SBR w/Land Application Fixed Operational Expenses Item Initial Year of Operation Final Year of Operation Salaries & Benefits $114,750 $114,750 Repair & Maintenance $42,200 $42,200 Contract Services $40,000 $40,000 Miscellanous $32,000 $32,000 Annual Expense $228,950 $228,950 Variable Operational Expenses Inputs Initial Wastewater Flow, MGD Design Year Wastewater Flow, MGD Design Flow, MGD Sludge Production, DT/d/MGD Chemical Cost Power Cost, $/kw-h 0.25 1.00 1.20 0.86 $0.10 Electrical Costs Initial Year of Operation Design Year of Operation Equipment Item Installed hp Design Run Run Time/d (hr) kW-h/d Run Time/d (hr) kW-h/d Time/d (hr) Bar Screen 2 4 0.83 1.24 3.33 4.97 Washing Press 5 4 0.83 3.11 3.33 12.43 Vortex Grit 6 24 24.00 107.38 24.00 107.38 Grit Pumps 10 4 0.83 6.21 3.33 24.86 Influent Pump Station 51 8.7 1.81 68.93 7.25 275.72 ICEAS Basin Blowers, each 60 12 12.00 1073.81 12.00 1610.71 Sludge Pumps 2.4 5 1.04 1.86 4.17 7.46 Equilization Basin 0 0 0.00 0.00 0.00 0.00 Filter Feed Pump 0 0 0.00 0.00 0.00 0.00 Filter Backwash Pumps 0 0 0.00 0.00 0.00 0.00 Filter Other 0 0 0.00 0.00 0.00 0.00 UV Disinfection 0.27 24 24.00 4.83 24.00 4.83 Sludge Holding Tank 40 18 18.00 536.90 18.00 536.90 Effluent Distribution Pumping 90 20 4.17 279.64 16.67 1118.55 Miscellanous 20 24 24.00 357.94 24.00 357.94 Total kW-h/d 2441.86 4061.75 Annual Electrical Costs $89,128 $148,254 Chemical Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, DT/d Design Usage, lbs./DT Annual Use (lbs) Operating Costs/Yr Annual Use (lbs) Operating Costs/Yr Polymer 1.032 16 0 $0 0 $0 Sludge Disposal Costs Initial Year of Operation Design Year of Operation Item Design Sludge Production, WT/d Disposal Cost, $/ton Annual Production, WT's Operating Costs/Yr Annual Use (lbs) Operating Costs/Yr Regional Sludge Disposal 6.45 $50.00 490 $24,523 1962 $98,094 Total Annual O&M Costs Initial Year of Operation Design Year of Operation $342,601 $475,298 APPENDIX D PROJECTED FIRST YEAR O&M BUDGET McLIN CREEK WWTP (0.8 MGD) EXPENSE ITEM AMOUNT Salaries $85,000 Employee Benefits $29,750 Repairs & Maintenance $20,000 UV Lamp Replacement $5,000 Mambrane Replacement $10,260 Utilities $118,090 Office Expense $3,000 Contractual Services (Lab & Engr) $40,000 Supplies $15,000 Vehiciles $4,000 Miscellaneous $10,000 Sludge Disposal $22,813 TOTAL EXPENSES $362,913