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HomeMy WebLinkAboutNC0060534_SOC (application),_20210709 ^SIIMENT IFNGINFFI?ING GROUP OF NORM CAROLINA INC, ENGINEERS • PLANNERS • SURVEYORS RECEIVED July 6, 2021 JUL 0 9 2021 NCDEQ—Division of Water Resources 1617 Mail Services Center NCDEQ/DWR/NPDES Raleigh, NC 27699-1617 Re: Submittal of an Application for a Special Order by Consent (SOC) City of Brevard—Sewer Collection System To whom it may concern: Pursuant to the approval of the above referenced application and execution of a Special Order by Consent for the City of Brevard, please find the following documents: • Application fee in the amount of$400.00 • 1 signed original and 2 copies of Special Order by Consent (SOC)application • 1 original and 2 copies of the City's executed Resolution for a SOC • 3 copies of Attachment"A", including: • Necessity Narrative • Certification-explanation ❖ Predicted Compliance Schedule ❖ Identification of Funding Sources Please be advised that the evaluation by an independent consultant is addressed in the "Necessity Narrative" in Attachment"A". Please feel free to contact me if you have any questions and/or require additional information. Thank you for your consideration of this application. Sincerely, Alvin Fuller,Jr., PE Sr.Vice-President Summit Engineering Group of NC, Inc. CC: Tim Heim—NCDEQ Asheville Regional Office Jim Fatland—City of Brevard, City Manager David Lutz—City of Brevard, Public Works Director 9601 WARREN H.ABERNATHY HWY/SPARTANBURG,SOUTH CAROLINA 29301 TELEPHONE:864-949-1111 FAX: 864-949-1110 Website: summitengineeringgroup.com Stoma., l . STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES APPLICATION FOR A SPECIAL ORDER BY CONSENT (SOC) I. PERMIT RELATED INFORMATION: 1. Applicant (corporation, individual, or other): City of Brevard,NC RECEIVED 2. Print or Type Owner's or Signing Official's Name and Title: i I ., O 9 2021 Jim Fatland, City Manager NCDEQ/DWR/NPDES 3. Facility Name (as shown on Permit): Brevard WWTP 4. Owner Phone: 828 885-5600 (or) 5. Owner Email: jim.fatland(a,cityofbrevard.corn 4. Application Date: 5. NPDES Permit No. (if applicable): NC0060534 6. Name of the specific wastewater treatment facility (if different from 13. above): Same as above II. PRE-APPLICATION MEETING: Prior to submitting this completed application form, applicants must meet with the appropriate regional office staff to discuss whether or not an SOC is appropriate for this situation. Please note the date this meeting occurred and who represented the permittee: Representatives: Alvin Fuller, Jr, PE— Summit Engineering Tim Heim—NCDEQ, Asheville Regional Office Date: 7/6/2021 . III. ADDITIONAL FLOW OR FLOW REALLOCATION: In accordance with NCGS 143-215.67(b), only facilities owned by a unit of government may request additional flow. Additional flow may be allowed under an SOC only in specific circumstances. These circumstances may include eliminating discharges that are not compliant with an NPDES or Non-discharge permit. These circumstances do not include failure to perform proper maintenance of treatment systems, collection systems or disposal systems. When requesting additional flow, the facility must include its justification and supporting documentation. .1• If the requested additional flow is non-domestic, the facility must be able to demonstrate the ability to effectively treat the waste and dispose of residuals. The applicant must provide a detailed analysis of the constituents in the proposed non-domestic wastewater. The total domestic additional flow requested: 0 gallons per day. The total non-domestic additional flow requested: 0 gallons per day. The total additional flow(sum of the above): 0 gallons per day. Please attach a detailed description or project listing of the proposed allocation for additional flow, with an explanation of how flow quantities were estimated. Further, any additional flow requested must be justified by a complete analysis,by the permittee, that additional flow will not adversely impact wastewater collection/treatment facilities or surface waters. IV. NECESSITY NARRATIVE: Please attach a narrative providing a detailed explanation of the circumstances regarding the necessity of the proposed SOC. Include the following issues: • Existing and/or unavoidable future violations(s)of permit conditions or limits(s), • The existing treatment process and any process modifications that have been made to date to ensure optimum performance of existing facilities, • Collection system rehabilitation work completed or scheduled(including dates), • Coordination with industrial users regarding their discharges or pretreatment facilities. Identify any non-compliant significant industrial users and measure(s) proposed or already taken to bring the pretreatment facilities back into compliance. If any industrial facilities are currently under consent agreements, please attach these agreements, • Date and outcome of last Industrial Waste Survey, • Whether or not the facility is acting as a regional facility receiving wastewater from other municipalities having independent pretreatment programs. V. CERTIFICATION: The applicant must submit a report prepared by an independent professional with expertise in wastewater treatment. This report must address the following: • An evaluation of existing treatment units, operational procedures and recommendations as to how the efficiencies of these facilities can be maximized. The person in charge of such evaluation must sign this document. • A certification that these facilities could not be operated in a manner that would achieve compliance with fmal permit limits. The person making such determination must sign this certification. • The effluent limits that the facility could be expected to meet if operated at their maximum efficiency during the term of the requested SOC (be sure to consider interim construction phases). • Any other actions taken to correct problems prior to requesting the SOC. 2 • VI. PREDICTED COMPLIANCE SCHEDULE: The applicant must submit a detailed listing of activities along with time frames that are necessary to bring the facility into compliance. This schedule should include milestone dates for beginning construction,ending construction,and achieving final compliance at a minimum. In determining the milestone dates,the following should be considered: • Time for submitting plans,specifications,and appropriate engineering reports to DWR for review and approval. • Occurrence of major construction activities that are likely to affect facility performance (units out of service,diversion of flows,etc.)to include a plan of action to minimize impacts to surface waters. • Infiltration/Inflow work, if necessary. • Industrial users achieving compliance with their pretreatment permits if applicable. • Toxicity Reduction Evaluations(TRE),if necessary. VII. FUNDING SOURCES IDENTIFICATION: The applicant must list the sources of funds utilized to complete the work needed to bring the facility into compliance. Possible funding sources include but are not limited to loan commitments,bonds,letters of credit,block grants and cash reserves. The applicant must show that the funds are available,or can be secured in time to meet the schedule outlined as part of this application. If funding is not available at the beginning of the SOC process, the permittee must submit a copy of all funding applications to ensure that all efforts are being made to secure such funds. Note: A copy of the application should be sufficient to demonstrate timeliness unless regional office has reason to request all information associated with securing funding. THE DMSION OF WATER RESOURCES WILL NOT ACCEPT THIS APPLICATION PACKAGE UNLESS ALL OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL. Required Items: a. One original and two copies of the completed and appropriately executed application form, along with all required attachments. • If the SOC is for a City / Town, the person signing the SOC must be a ranking elected official or other duly authorized employee. • If the SOC is for a Corporation/ Company/ Industry/ Other, the person signing the SOC must be a principal executive officer of at least the level of vice- president,or his duly authorized representative. • If the SOC is for a School District, the person signing the SOC must be the Superintendent of Schools or other duly authorized employee. 3 Note: Reference to signatory requirements in SOCs may be found in the North Carolina Administrative Code [T15A NCAC 2H .1206(a)(3)]. b. The non-refundable Special Order by Consent (SOC) processing fee of$400.00. A check must be made payable to The Department of Environment and Natural Resources. c. An evaluation report prepared by an independent consultant with expertise in wastewater. (in triplicate) APPLICANT'S CERTIFICATION: (NO MODIFICATION TO THIS CERTIFICATION IS ACCEPTABLE) I, • 7 if ti , attest this application for a Special Order by Consent (SOC) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand if all required parts of this application are not completed and if all required supporting information and attachments are not included, this application package may be returned as incomplete. (Please be advised that the return of this application does not prevent DWR from collecting all outstanding penalties upon request). Furthermore, I attest by my signature that I fully understand that an upfront penalty, which may satisfy as a full settlement of outstanding violations, may be imposed. {Note: Reference to upfront penalties in Special Orders by Consent may be found in the North Carolina Administrative Code [T15A NCAC 2H .1206(c)(3)]. opp 41 VA� Date �� .ture of Signing Official Jim Fatland—City Manager Printed Name of Signing Official THE COMPLETED APPLICATION PACKAGE,INCLUDING THE ORIGINAL AND TWO COPIES OF ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES POINT SOURCE BRANCH 1617 MAIL SERVICE CENTER RALEIGH,NORTH CAROLINA 27699-1617 IF THIS APPLICATION IS FOR A NON-DISCHARGE SYSTEM, THEN SEND TO: NORTH CAROLINA DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION 1636 MAIL SERVICE CENTER RALEIGH,NORTH CAROLINA 27699-1636 • 4 1 v • ATTACHMENT "A" APPLICATION FOR A SPECIAL ORDER BY CONSENT IV. NECESSITY NARRATIVE: System Overview The City of Brevard owns and operates a wastewater collection and treatment system that consists of: • 55 miles of gravity sewer lines • 6 miles of forcemains • 17 sewer lift stations • 2.5 MGD wastewater treatment facility (WWTP) that discharges into the French Broad River • 3,684 residential and commercial customers • 13 total sewer basins(including 2 future basins) The collection system includes of three primary sewer lift stations that moves wastewater from the collection system to the WWTP: Gallimore Road Pump Station; Neely Road Pump Station; and Wilson Road Pump Station. Current Situation The City's wastewater collection system has experienced 176 sanitary sewer overflow (SSO) events from December 2007 through April 2019. To address these issues, in 2013, the City of Brevard hired CDM-Smith to perform a study of the entire sewer system to identify the sources of rain-dependent inflow and infiltration (RDI&I) causing said SSO events. The resulting study identified 3 sewer basins as priority#1 in the City's effort to combat inflow and infiltration(I&I). These basins are Singing Branch,Jumping Branch,and Brushy Creek,all 3 of these sub-basins are tributary to the Gallimore Road Lift Station. In validating this assessment, it is documented that 51% of the systems SSO events occurred at the Gallimore Road Pump Station and its tributary sub-basins from December 2007 thru December 2018. To combat the above referenced I/I, the City entered into a Settlement Agreement with NCDEQ in 2012 to execute five (5) sewer improvements projects worth approximately $16,000,000 by 2017.The improvements consisted of: • Kings Creek Basin Phase II-replacement/rehabilitation of 8,100 linear feet of aged gravity sewer • Kings Creek Basin Phase III - replacement/rehabilitation of 10,600 linear feet of aged gravity sewer • Neely Road Pump Stations Improvements - increase the capacity of the pump station to reduce likelihood of SSO events • Neely Road Forcemain Improvements — replace the old 12" forcemain with a 20" forcemain from Neely Road Pump Station to the WWTP yam' • 3.2 million-gallon Equalization Basin at the WWTP The City also adopted an annual sewer improvements program for the assessment/repair/replacement of aged sewer infrastructure,establishing an annual budget for said program of$100,000. The City also established a pump and haul program in an effort to limit the amount of flow actually discharged during an SSO event(291,900 gallons were pumped in 2020). Existing and/or Unavoidable Future Violations of Permit Conditions or Limits Despite these improvements and new infrastructure repair program, SSO's have persisted due to excessive inflow and infiltration (UI) during rain events, particularly in the areas tributary to the Gallimore Road Pump Station.Much of this part of the system is made up of old clay gravity sewer mains and brick manholes, especially the trunk lines which located along creeks and in low-lined areas. Because of the violations associated with these SSO events, City has paid $103,174.33 in penalties since October 2010, including$90,127.33 since September 2017. Proposed Project In response to the continuing SSO events, the City solicited the service of Summit Engineering Group of NC, Inc. to define and execute another replacement/rehabilitation project focused on removing I/I from the aged gravity sewer pipes and manholes within the sewer basins tributary to the Gallimore Road Pump Station. These mains typically consist of 40+ year old clay pipes and brick manholes. The previously referenced CDM-Smith report and field inspections consisting of smoke testing and CCTV were used to define the scope of the proposed project. The following table provides a summary of the construction activities. BASE BID ALTERNATE BID • 4701.f.of 8-inch DIP via open cut • 220 l.f.8"DIP via open cut(Grove St.) • 510 l.f.of 12-inch PVC via open cut • 300 1.f.8-inch CIPP lining(England St.) • 2,90011 of 8-inch CIPP lining • 1 manhole rehabilitation • 6,100 1.f.of 12-inch CIPP lining • 1 new manhole • 35 manhole rehabilitations • 6 sewer service repairs • 8 new manhole installations • associated pavement repair • approximately 110 sewer service repairs • associated pavement repair Construction Cost Estimate: $2,106,100.00(Base Bid) $ 101,900.00 (Alternate Bid) Non-Construction Cost Estimate: $ 373,000.00(Professional Services, Fees, etc.) Total Estimated Project Cost: S2,581,000.00 The City was awarded funding by the Clean-Water State Revolving Fund(more on this below)in 2019 and is scheduled for completion in the Summer of 2022. V. CERTIFICATION: This application consists of a SOC for the City Collection System. A report prepared by an independent professional with expertise in wastewater treatment is not applicable. VI. PREDICTED COMPLIANCE SCHEDULE: March 6,2021 Submittal of Design Package to NCDEQ for Variance Request due to existing gravity sewer line installed less than minimum grade March 9, 2021 Approval of Design and Bid Package by NC CWSRF June 30,2021 Initial SOC Application Submission July 2021 Meeting w/Regional DEQ Office June 22, 2021 Approval of NCDEQ Variance Request July 1, 2021 Advertise Project for Bids July 29,2021 Open Bids October 1,2021 CWSRF Approval—Authorization to Award October 15, 2021 Execute Construction Contract November 15,2021 Begin Construction June 15, 2022 Substantial Completion of the rehab project July 15,2022 Final Completion September 15, 2022 Project Closeout October 15, 2022 Complete SOC VII. FUNDING SOURCES IDENTIFICATION: Funding has been secured through NC Clean Water State Revolving Fund.The funding application was approved in the Spring of 2019. Project Cost Breakdown (Base Bid Only) Description of Cost Amount Construction Cost Estimate(Base Bid Only) $2,106,100.00 Non-Construction Cost Estimate $ 373,000.00 Loan Closing/Administrative Fees $ 47,718.00 Total Estimated Project Cost(Base Bid Only) S 2,526,818 00 Project Funding Breakdown Funding Source Amount Funding Type Interest Rate Repayment Period CWSRF $ 1,885,900.00 Loan 0.00% 20 Years CWSRF-PF $ 500,000.00 Principal - - Foigjveness Local Funds $ 140,918.00 Cash Reserve - - Total Funding $2,526,818.00 RESOLUTION NO. 2021-20 RESOLUTION FOR A SPECIAL ORDER BY CONSENT (SOC) WHEREAS, the City of Brevard has a permit to discharge treated wastewater to French Broad River, classified B waters of this State in the French Broad River Basin; and WHEREAS, this discharge is allowed under NPDES Permit Number NC0060534 effective May 1, 2017, and scheduled to expire on September 30, 2021 and WHEREAS, the City of Brevard intends to complete the collection system rehabilitation project called "Gallimore Road Sewer Basin Rehabilitation" which consist of the rehabilitation and/or replacement of approximately 10,500 linear feet of 8" and 12" gravity sewer mains and 50 manholes in an effort to reduce inflow/infiltration into the collection system; and WHEREAS, the City of Brevard agrees to maintain and operate the wastewater treatment system at its maximum level of efficiency during the interim period of the Special Order by Consent and thereafter; and WHEREAS, the City of Brevard has secured funding for necessary collection system plant improvements through CWSRF and other cash reserves; and WHEREAS, the City of Brevard hereby authorizes Jim Fatland, City Manager, to have the authority to sign and execute the Special Order by Consent on behalf of the City of Brevard; and NOW THEREFORE BE IT RESOLVED, BY THE CITY COUNCIL OF THE CITY OF BREVARD, NORTH CAROLINA THAT the City of Brevard hereby requests a Special Order by Consent from the Environmental Management Commission, and further authorizes Jim Fatland, City Manager, to sign and execute this document on behalf of the City of Brevard. This Resolution shall become effective upon its adoption and approval. Adopted and approved this 17th day of May, 2021 Jim Fatland, City Manager (Type or Print) Ful e itle of person authorized to execute SOC � c (Signa ull Name of person authorized to execute SOC PI, JimmHa ris Mayor ATTEST: 4rlam- - n L t Jill ray, CMC City Clerk