NC0037508_Pretreatment Inspection_20050819

NCDENR
North Carolina Department of Environment and Natural Resources
Michael F. Easley, Governor
August 19, 2005
David Cotton
Interim Moore County Public Works Director
P.O. Box 756
Carthage, NC 28327
SUBJECT: Pretreatment Compliance Inspection
Moore County Water Pollution Control Plant
NPDES Permit No. NC0037508
Moore County
Dear Mr. Cotton:
William G. Ross Jr., Secretary
Alan W. Klimek, P.E., Director
Coleen H. Sullins, Deputy Director
Division of Water Quality
Enclosed you will find a copy of the Pretreatment Compliance Inspection Report for the inspection
conducted on August 18, 2005. The report indicates that Moore County Water Pollution Control Plant
meets the pretreatment requirements as outlined in 15A NCAC 2H .0900 for the Pretreatment Programs.
We appreciate the co-operation of Stephanie Brixley, Pretreatment Coordinator.
If you have any questions concerning this report, please do not hesitate to contact me at (910) 486-
1541 ext. 712.
Sincerely,
Dale Lopez
Environmental Specialist
/d1
Enclosure: Pretreatment Compliance Inspection Report
EPA Water Compliance Inspection Report
cc: Stephanie Brixley, Pretreatment Coordinator, Moore County WPCP
Jon Risgaard, DWQ Pretreatment Unit
225 Green Street — Suite 714, Fayetteville, North Carolina 28301-5043
Phone: [phone] \ FAX: [phone] \ Internet: www.enr.state.nc.us/ENR/
An Equal opportunity / Affirmative Action Employer - 50 % Recycled 110 % Post Consumer Paper
NorthCarolina
Naturally

NORTH CAROLINA DIVISION OF WATER QUALITY
PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT
FAYETTEVILLE REGIONAL OFFICE
BACKGROUND INFORMATION
1. Control Authority (POTW) Name: Moore County Water Pollution Control Plant
2. Control Authority Representative: Stephanie Bixley .
3. Title(s): Laboratory Supervisor/Pretreatment Coordinator
4. Last Inspection Date: 09/08/04 Inspection Type (Circle One): rj Audit
5. Has Program Completed All Requirements from the Previous Inspection or Program Info Sheet(s)? Yes /. No
6. Is POTW under an Order That Includes Pretreatment Conditions? Yes /
Order Type And Number: Are Milestone Dates Being Met? Yes / No
PCS CODING
Trans.Code
IN[
Program NPDES Number
f NI CIO 10 13 17 15 10 18
MM/DD/YY
09 / 18 / 05
(DTIA)
Inspec.Type
LU
(TYPI)
Inspector
LS I
(INSP)
No
Fac.Type
L_I
(FACC)
2
SIUS
7. Current Number of Significant Industrial Users (SIUs)? Pinnacle is not in production yet
2
CIUS
8. Current Number of Categorical Industrial Users (ClUs)? Pinnacle is not in production yet
9. Number of SIUs Not Inspected by POTW in the Last Calendar Year?
0
10. Number of SIUs Not Sampled by POTW in the Last Calendar Year?
0
11. Enter the Higher Number of 9 or 10.
0
NOIN
12. Number of SIUs With No IUP or With an Expired IUP?
0
NOCM
13. Number of SIUs In SNC for Either Reporting or Limits Violations During Either of the Last 2
Semi -Annual Periods (Total Number of SIUs in SNC).
0
PSNC
14. Number of SIUs in SNC for Reporting During Either of the Last 2 Semi -Annual Periods.
0
MSNC
15. Number of SIUs in SNC for Limits Violations During Either of the Last 2 Semi -Annual Periods?
0
SNPS
16. Number of SIUs in SNC for Both Reporting and Limits Violations During Either of the Last 2
Semi -Annual Periods?
0
POTW INTERVIEW
17. Since the Last PCI, has the POTW had any NPDES Limits Violations?
If Yes, What are the parameters and how are these problems being addressed?
18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge
(Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production,
Etc.)?
If Yes, How Are These Problems Being Addressed?
No
No

19. Which Industries have been in SNC during either of the Last 2 Semi -Annual Periods?
Have any Industries in SNC (During Either of the Last 2 Semi -Annual Periods) not -
been Published for Public Notice? (May refer to PAR if Excessive SIUs in SNC)
20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order,
Has a Signed copy of the Order been sent to the Division?
SNC for Limits: 0
SNC for Reporting: 0
Not Published: 0
0
21. Are any Permits or Civil Penalties Currently Under Adjudication? No
If Yes, Which Ones?
PRETREATMENT PROGRAM ELEMENTS REVIEW - Please review POTW files and complete the following:.
Program Element
Date of Last Approval
Date Next Due, If Applicable
Headwork Analysis (HWA)
10/06/03
04/01/08
Industrial Waste Survey (IWS)
03/19/04
09/01/08
Sewer Use Ordinance (SUO)
10/07/97
Enforcement Response Plan (ERP)
04/27/98
Long Term Monitoring Plan (LTMP)
07/13/04
22. Is the LTMP Monitoring Being Conducted at Appropriate Locations and Frequencies?
23. Should any Pollutants of Concern be Eliminated From or Added to the LTMP?
24. Are Correct Detection Levels being used for all LTMP Monitoring?
25. Is the LTMP Data Maintained in a Table or Equivalent?
Yes
Is the Table Adequate?
Yes
INo
Yes
IYes

VIEW
26.
User Name
Erico
27.
IUP Number
A005
28.
Does File Contain Current Permit?
Yes
Issued 07/31/03
29.
Permit Expiration Date?
06/30/08
30.
Categorical Standard Applied (I.E. 40 CFR 413, Etc.) or N/A
433
31.
Does the File Contain Permit Application Completed Within One Year
Prior to Permit Issue Date?
Yes
12/30/02
32.
Does the File Contain an Inspection Completed Within Last Calendar
Year?
Yes
04/06/04
33.
a. Does File Contain A Slug Control Plan?
b. If No, is One Needed? (See Inspection Form from POTW)
a.Yes
rev. 02/10/99
b. N/A
a.
34.
For 40 CFR 413 And 433 TTO Certifiers, Does The File Contain A
Toxic Organic Management Plan (TOMP)?
Yes
35.
a. Does the File Contain Original Permit Review Letter from the Division?
b. All Issues Resolved?
a.Yes, 09/17/03
b. Yes
36.
During the Most Recent Semi -Annual Period, Did the POTW Complete
its Sampling as Required by IUP?
Yes
37.
Does File Contain POTW Sampling Chain -Of -Custody's?
Yes
The SIU is sampled monthly by the POTW
38.
During the Most Recent Semi -Annual Period, Did the SIU Complete
its Sampling as Required By IUP?
Yes
39.
Does Sampling Indicate Flow or Production?
Yes
SIU sends POTW a monthly sheet with the daily flows
40.
During the Most Recent Semi -Annual Period, Did the POTW Identify
All Non -Compliance from Both POTW and SIU Sampling?
Yes
41.
a. Was the POTW Notified by SIU (Within 24 Hours) of All Self-
Monitoring Violations
b. Did Industry Resample Within 30 Days?
N/A
N/A
42.
Was the SIU Promptly Notified of any Violations (Per ERP)?
N/A
43.
During the Most Recent Semi -Annual Period, Was the SIU in SNC?
No
44.
During the Most Recent Semi -Annual Period, Was Enforcement Taken
as Specified in the POTWs ERP?
N/A
45.
Does the File Contain Penalty Assessment Notices?
N/A

46.
Does the File Contain Proof of Penalty Collection?
N/A
47.
a. Does the File Contain any Current Enforcement orders?
b. Is SIU in Compliance with Order?
N/A
N/A
48.
Did the POTW Representative Have Difficulty in Obtaining any of this
Requested Information for You?
No
FILE REVIEW COMMENTS
PCI SUMMARY AND COMMENTS
PCI Comments:
1. Gulistan Carpet Corp. Textile, Ingersoll-Rand, and Kainos Technologies are on a local permits.
2. In the future, if Thermal Metals would discharge to the POTW, they will probably be treated as a CIU (since they
perform a phosphoric acid dip in their process).
3. The POTW sends all of its outside testing to Meritech.
4. Erico sends all of its outside testing to Carolina. Environmental.
Requirements:
Recommendations:
1. Recommend that the Slug Control Plan be reviewed and updated. The date on the Slug Control Plan was 11/10/98,
and Richard Macary (the plant manager) is no longer there.
From the October 21, 2004 PCI report
Pending andwill be addressed at the SIU inspection by the POTW.
2. Please refer to the IUP and to the NC Comprehensive Guidance for the possibility that a TTO certification letter wou
be sufficient, instead of sampling. The certification letter would state that there were no organic solvents discharged
from the SIU to the POTW during the required time period.
NOD:
NOV:
QNCR:
NO
NO
NO
COMPLETED
POTW Rating:
Satisfactory ✓ Marginal Unsati factory
PCI COMPLETED BY: Dale Lopez, Environmental Specialists D te: 1 : '/05
Name and Signature of Reviewer Agency/Office/Telephone
Belinda S. Henson
Ids-'
NCDENR/Fayetteville/[phone]

INDUSTRY INSPECTION CODING: No Industrial Inspection was conducted during the PCI Inspection because t
SIU was performing maintenance on equipment that went out of service the same morning of this PCI
Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector Fac.Type
JN1 1 NI CO to I I I I I 1
1.Industry Inspected:
2.Industry Address:
3.Type of Industry/Product:
4.Industry Contact: Title:
Phone:
/-/- 1 I 1 1 SL L
(DTIA) (TYPI) (INSP) (FACC)
Fax:
5.Does the POTW use The Division Model Inspection Form or Equivalent? Yes / No
6.Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly?
Comments:
A. Initial Interview
B Plant Tour
C. Pretreatment Tour
D. Sampling Review
E. Exit Interview
Industrial Inspection Comments:

United States Environmental Protection Agency
EPA Washington, D.C. 20460
Water Compliance Inspection Report
Form Approved.
OMB No. 2040-0057
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection
1 ra 2 15 I 3 I NC0037508 1 11 121 05/08/18 117
Type Inspector Fac Type
18 2j 19 U 20 U
1111 1111 1.111 11166
Remarks
211111111111111111 1111111111111111
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----- -------- —----- ----Reserved-----------`---
67 I 2.0 169 70 Li 71 U 72 I tv I 11 1 74 751 1 1 1 1 1 1-180
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
POTW name and NPDES permit Number)
Moore County WPCF
1060 Addor Rd
Aberdeen NC 28315
Entry Time/Date
10:30 AM 05/08/18
Permit Effective Date
05/07/01
Exit Time/Date
01:00 PM 05/08/18
Permit Expiration Date
09/07/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
// /
James Delmo Frye/ORC/910-281-3146/
Other Facility Data
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Michael Holden,PO Bo:•: 905 Carthage NC 28327//910-947-6403/ No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Pretreatment
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax
Dale Lopez FRO W/910-486-1541 Ext.712/
Q/
Numbers Date
[J /AsS
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.

a
3I
NPDES
NC0037508
111 121
yrlmo/day Inspection Type
05/08/18 17 18 1 i
(cont.) 1
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
The report :indicates that Moore County Water Pollution Control Plant meets the pretreatment requirements as
outlined in 15A NCAC 2H .0900. At this time there is only one active SIU (ERICO), and it didn't have any
IUP limits violations for the past 18 months. Gulistan Carpet Corp. Textile, Ingersoll-Rand, and Kainos
Technologies are on a local permits In the future, if Thermal Metal would discharge to the POTW, they
would probably be treated as a CIU (since they perform a phosphoric acid dip in their process.