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HomeMy WebLinkAboutNC0037508_Pretreatment Compliance_20131022ATA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Director Secretary October 22, 2013 Janna Scherer • Pretreatment Coordinator/Lab Supervisor 1094 Addor Road Aberdeen, NC 28315 SUBJECT: Pretreatment Compliance Inspection (PCI) Moore County Water Pollution Control Plant NPDES Permit No. NC0037508 Moore County Dear Ms. Scherer, Enclosed you will find a copy of the Pretreatment Compliance Inspection Report for the October 18, 2013 inspection of the pretreatment records. This report indicates .that Moore County Water Pollution Control Plant meets the pretreatment requirements as outlined in 15A NCAC 2H .0900. I appreciate your co-operation and your continued efforts with the pretreatment program. Your excellent record keeping and organization of the pretreatment files continues to be outstanding, as well as your implementation of the pretreatment program. Please keep up the good work. If you have any questions concerning this report, please do not hesitate to contact_ me at (910) 433-3312. Dale Lopez Environmental Specialist Enclosures: EPA Water Compliance Inspection Report Pretreatment Compliance Inspection Report cc: PERCS - Pretreatment Unit (Monti Hassan) FRO les::(DaleLopez) ) 225 Green Street— Suite 714 — Fayetteville, North Carolina 28301-5095 Phone: 910-433-33001 FAX: 910-486-0707\ Customer Service 1-877-623-6748 Internet:: www.ncwaterquality.orq An Equal OpportunitylAffinnative Action Employer • United States Environmental Protection Agency EPA Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8 31 98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection 1 I N I 2 I s l 31 NC0037508 111 121 13/10/18 117 Type Inspector Fac Type 18l P I 19 I S I 20I 111111166 Remarks 211111111111111111 I 1 1 1 1 1 1 1 1 I 1 1 111111111111 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved 671 2.0 169 70 15 I 711 l 72I N I 73I 1 174 751 1 1 1 1 1 1 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Moore County WPCF 1094 Addor Rd Aberdeen NC 28315 Entry Time/Date 10:30 AM 13/10/18 Permit Effective Date 10/12/01 Exit Time/Date 02:00 PM 13/10/18 Permit Expiration Date 14/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// George R Yankay/ORC/910-789-2658/ Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted George Yankay,1094 Adder Rd Aberdeen NC 28315//910-281-3146/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) and checklists as necessary) Other Section D: Summary of Finding/Comments (Attach additional sheets of narrative (See attachment summary) Name(s) • • . •. ture(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Dale Lopez FRO WQ//910-433-3300 Ext.712/ ,'� <,, /� p y s N) Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date AD I 46.0,34,-yo 1 0/ 3h 3 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 31 NPDES NC0037508 111 121 yr/mo/day Inspection Type 13/10/18 1 17 181 P (cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) This Pretreatment Compliance Inspection Report is for the October 18, 2013 inspection of the pretreatment records, and the report indicates that Moore County Water Pollution Control Plant met the pretreatment requirements as outlined in 15A NCAC 2H .0900. I appreciate the cooperation of the Pretreatment Coordinator (Ms. Janna Scherer) and her continued efforts with the pretreatment program. The excellent record keeping and organization of the pretreatment files continues to be outstanding, as well as the implementation of the pretreatment program. Please keep up the good work. If you have any questions concerning this report, please do not hesitate to contact me at (910) 433-3312. Page # 2 NORTH CAROLINA DIVISION OF WATER QUALITY PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)1 1. Control Authority (POTW) Name: Moore County WPCP 2. Control Authority Representative(s): Janna Scherer 3. Title(s): Chemist/PT Coordinator/FOG Coordinator 4. Last Inspection Date: 11/16/2012 Inspection Type (Check One): L PCI ❑ Audit 5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? 0 YES ❑ NO 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ YES ® NO Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ YES ❑ NO PCS CODING Trans.Code N Main Program Permit Number 1 NI C 101013171510181 MM/DD/YY 110►1.81131 Inspec.Type P Inspector Fac. Type 1 SI 1 1 1 INSP (FACC 7. Current Number Of Significant Industrial Users (SIUs)? 3 SIUS 8. Current Number Of Categorical Industrial Users (CIUs)? 3 CIUS 9. Number of SIUs Not Inspected By POTW in the Last Calendar Year? 0 10. Number of SIUs Not Sampled By POTW in the Last Calendar Year? 0 11. Enter the Higher Number of 9 or 10 0 NOIN 12. Number of SIUs With No IUP, or With an Expired [UP 0 NOCM 13. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of the Last 2 Semi -Annual Periods (Total Number of SIUs in SNC) 1- pSNC 14. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods 0 MSNC 15. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods 1 SNPS 16. Number of SIUs In SNC For Both Reporting and Limits Violations During Either of the Last 2 Semi-annual Periods 0 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any NPDES Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? FC & Ammonia due to the installation of upgrades at the POTW 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC for Limits or Reporting during either of the Last 2 Semi -Annual Periods? Not Been Published for Public Notice?(May refer to PAR if Excessive SIUs in SNC) SNC for (Therr SNC for Not Pu 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? 21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which Ones? 1YES NO ❑ YES IN NO Limits: 1 al Metals for Zinc during the Last half of 2012) Reporting: 0 lished: 0 - 0 ❑ YES V4 NO LTMP/STMP FILE REVIEW: 22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® YES 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® YES ❑ NO 24. Is LTMP/STMP Data Maintained in a Table or Equivalent? ® YES ❑ NO Is Table Adequate? Z YES ❑ NO 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO ❑NO DWQ Inspector, please verify yourself! 26. If NO to 23 - 26, List violations 27. Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? ❑ YES ® NO NC DWO Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 1 28. PRETREATMENT PROGRAM ELEMENTS REVIEW— Please review POTW files, verify POTW has copy of'Program Element in their files, complete with supporting documents and copy of PERCS Approval Letter, and dates consistent with Program Info Program Element Last Submittal Date In file? Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) See File Review Comment #1 11/08/10 0 Yes ❑ No 02/22/11 /1 Yes ❑ No 11/01/2015 Industrial Waste Survey (IWS) 08/29/13 ' Yes ❑ No Pending approval (11/05/08) ❑ Yes ❑ No Pending Sewer Use Ordinance (SUO) 04/04/13 /1 Yes ❑ No 04/22/13 /1 Yes ❑ No Enforcement Response Plan (ERP) 10/30/08 /1 Yes ❑ No 11/19/08 /1 Yes ❑ No Long Term Monitoring Plan (LTMP) 07/26/13 // Yes ❑ No 09/09/13 /1 Yes ❑ No INDUSTRIAL USER PERMIT (IUP) FILE REVIEW (3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION 29. User Name 1. Erico 2. Pinnacle 3. Thermal Metals 30. IUP Number A005 A007 A008 31. Does File Contain Current Permit? Yes, eff. 07/01/13 /1 Yes Mod eff.09/01/13 ,I Yes eff. 07/01/10 32. Permit Expiration Date 06/30/18 06/30/15 06/30/15 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A 433 433 433 34. Does File Contain Permit Application Completed Within One Year Prior to Permit Issue Date? Yes ❑ No 12/31/12 ►1 Yes ❑ No 12/15/09 ►1 Yes ❑ No 12/24/09 35. Does File Contain an Inspection Completed Within Last Calendar Year? 0 Yes 9/24/13 /1 Yes 9/10/13 /1 Yes 9/23/13 36. a. Does the File Contain a Slug/Spill Control Plan? b. If No, is One Needed? (See Inspection Form from POTW) a. ►A Yes ■No 10/19/2010 a. o Yes ■No 12/18/2009 a. ►1Yes ■No 01/15/2009 37. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic Organic Management Plan (TOMP)? ®Yes❑No❑N/A ®Yes❑No❑N/A ®Yes❑No❑N/A 38. a. Does File Contain Original Permit Review Letter from the Division? b. All Issues Resolved? a. Yes ■No 02/14/13 b.®Yes ❑No❑N/A a. ►SYes ■No 03/29/10 09/03/13 b. ® Yes ❑No❑N/A a. rYes ■No 03/29/10 b.®Yes olio ❑N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete its Sampling as Required by IUP, including flow? ►1 Yes ❑ No ►/ Yes ❑ No /1 Yes ❑ No 40. Does File Contain POTW Sampling Chain -Of -Custody Forms? i1 Yes ❑ No /1 Yes ❑ No 0 Yes ❑ No 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its Sampling as Required by IUP, including flow? El Yes ❑No❑N/A ®Yes❑No❑N/A ®Yes❑No❑N/A 41 b. During the Most Recent Semi -Annual Period, Did SIU submit all reports on time? ®Yes❑No❑N/A ®Yes❑No❑N/A ®Yes❑No❑N.!A 12a. For categorical IUs with Combined Wastestream Formula (CWF), does file include process/dilution flows as Required by IUP? ❑Yes❑No®N/A ❑YesDNoON/A ❑Yes❑No®N/A I2b. For categorical IUs with Production based limits, does file include production rates and/or flows as Required by IUP? ❑Yes❑No®N/A ❑Yes❑NoON/A ❑ Yes ❑NoEIN/A 1.3a. During the Most Recent Semi -Annual Period, Did the POTW Identify All Limits Non -Compliance from Both POTW and SIU Sampling? ►1 Yes ❑ No No violations since 2010 ►1 Yes ❑ No No NOVs since July 2012 /1 Yes ❑ No 13b. During the Most Recent Semi -Annual Period, Did the POTW Identify All Reporting Non -Compliance from SIU Sampling? ❑Yes❑NoE1N/A None ❑Yes❑NoeN/A None EYes❑No❑N/A l4. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? c. If applicable, Did POTW resample within 30 days of becoming aware of SIU limit violations in the POTW's sampling of the SIU? a.❑Yes ❑No®N/A b.❑Yes❑No®N/A The SIU knows their requirements for resampling c.❑Yes ❑No0N/A a.❑Yes ❑No®N/A b.❑Yes❑No®N/A c.❑Yes❑No EN/A a.❑Yes ❑No®N/A b.❑Yes ❑No®N/A c.❑Yes❑No®N/A .6. During the Most Recent Semi -Annual Period, Was the SIU in SNC? ❑ Yes V No ❑ Yes ►1 No ❑ Yes ►1 No II NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2 47. During the Most Recent Semi -Annual Period, Was Enforcement Taken as Specified in the POTW's ERP (NOVs, Penalties, timing, etc.)? 48. Does the File Contain Penalty Assessment Notices? 49. Does The File Contain Proof Of Penalty Collection? 50. a. Does the File Contain Any Current Enforcement Orders? b. Is SIU in Compliance with Order? 51. Did the POTW Representative Have Difficulty in Obtaining Any of This Requested Information For You? ❑Yes❑No®N/A ❑ Yes ❑No®N/A El Yes ❑No❑N/A NOV for March 2013 Zinc ❑ Yes ❑No®N/A ❑Yes❑No®N/A ❑Yes❑No®N/A ❑Yes❑No®N/A ❑Yes❑No ON/A ❑Yes❑N°NN/A a.❑Yes ❑NooN/A b.❑Yes❑No®N/A a.❑Yes❑No®N/A b. cries ❑No®N/A a.❑Yes❑No®N/A b.❑Yes ❑No®N/A ❑ Yes ►1 No ❑ Yes /1 No ❑ Yes /1 No FILE REVIEW COMMENTS: 1. (See Pretreatment Program Elements Review) Although the Headworks Analysis was not due yet, the Moore County Pretreatment Coordinator was performing one --- in order to reflect more accurate numbers due to changes from the recent upgrades that were installed at the POTW. TT(' fWn PrPtrPatrnpnt Cnrnrtlianr, Tnenrrtinn (PPTM Fnrm Tim -later' 7/75/(17 PaaP INO INDUSTRY INSPECTION WAS PERFORMED DURING THIS PRETREATMENT COMPLIANCE INSPECTIONI INDUSTRY INSPECTION PCS CODING: Trans.Code I N Main Program Permit Number MM/DD/YY Inspec.Type Inspector Fac. Type 1 1 1 1 1 1 1 1 1 1 1 1 (DTIA) l I I l s l 1 2 (TYPI) (INSP) (FACC) 1. Industry Inspected: 2. Industry Address: 3. Type of Industry/Product: 4. Industry Contact: Phone: Title: Fax: 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ❑ YES ❑ NO 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ❑ YES ❑ NO B. Plant Tour ❑ YES ❑ NO C. Pretreatment Tour ❑ YES ❑ NO D. Sampling Review ❑ YES ❑ NO E. Exit Interview ❑ YES ❑ NO Industrial Inspection Comments: OVERALL SUMMARY AND COMMENTS: Comments: We appreciate your co-operation and your continued efforts with the pretreatment program. Your excellent record keeping and your organization of the Pretreatment files were outstanding. Please keep up the good work with your pretreatment program. Requirements: None Recommendations: Please keep up the good work. NOD: ❑ YES ENO NOV: ❑ YES ® NO QNCR: ❑ YES El NO POTW Rating: Satisfactory ✓ Marginal PCI COMPLETED BY: Dale Lopez REVIEWED BY: Belinda Henson UnSatisfactory DATE: October 22, 2013 DATE: N(' TlWC Pretreatment ('mmrilianre Tnenertinn (PPTl Fnrrn TTnriatr.rl 7/7S/r17 PahP d