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HomeMy WebLinkAboutNC0037508_NPDES Permit Draft_20100901NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary September 1, 2010 Mr. Dennis Brobst Moore County Public Works Director P.O. Box 1927 Carthage, North Carolina 28327-1927 Subject: Draft of Renewal and Modification to NPDES Permit NC0037508 Moore County Water Pollution Control Plant Expansion Moore County Dear Mr. Brobst: Pursuant to your recent request, enclosed is a copy of the draft NPDES permit renewal and modification for your facility. I encourage you to review the draft carefully to ensure thorough understanding of the information, conditions, and requirements it contains. This permit modification has the following differences from your current permit: ➢ The Supplement to the Permit Cover Sheet has been revised to include the equipment and processes used for wastewater treatment. ➢ The TRC footnote has been changed on A.(1) - 6.7 MGD. Because there are interferences sometimes in measuring low levels of TRC in wastewater, The Division accepts any analysis reported by a certified laboratory of less than 50 ug/ L to be in compliance with the permit limit. ➢ The mercury limits on A.(1) have been changed to 24.1 ng/ L as a monthly average and a daily maximum in keeping with EPA requirements. ➢ A new Special Condition A.(2) and A.(5) for 10.0 MGD were created and added to the permit based on the speculative limits letter dated January 12, 1999 and reaffirmed on October, 2006. Monitoring frequencies for a Grade IV classified facility are used. A new mercury limit of 20.1 ng/ L at 10.0 MGD discharge, 7Q1OS flow of 15.2 cfs, and a background mercury concentration of 3.72 ng/ L was set as a monthly average and a daily max in accordance with EPA requirements. The background 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64951 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity Affirmative Action Employer 0ne NorthCarolina Naturally mercury data is from 2005, and is 5 years old. During the coming permit cycle, the facility shall have a minimum of 12 upstream samples analyzed using Low Level Method 1631E and submit the results with the next permit renewal application. Concurrent with this notification, the Division is sending the draft to EPA Region 4 in Atlanta and in-house agencies for review, and to newspapers having general circulation in the Moore County area. Please provide any comments you may have regarding this draft to DENR - DWQ, NPDES Unit no later than 30 days after receiving this draft permit. Following the 30-day comment period, the Division will review all pertinent comments and take appropriate action prior to issuing a final permit. If you have questions or comments concerning the draft permit for your facility, please call me at (919) 807-6404, or you may e- mail me at james.mckay@ncdenr.gov. If no adverse comments are received, this permit will likely be issued in October, with an effective date of December 1, 2010. Sincerely, Jim McKay Complex NPDES Permitting cc: Fayetteville Regional Office/ Attn: Belinda Henson - via. email with fact sheet NPDES File Technical Assistance & Certification Unit Attn: Mr. Steve Reid - via. email with fact sheet Aquatic Toxicology Attn: Susan Meadows - via. email with fact sheet Dana Foley - via. email with fact sheet and RPA EPA Region IV. Attachment: Application, Fact Sheet and RPA Hobbs, Upchurch & Associates, P.A./ 8262 Market Street, Suite 201/ Wilmington, NC 28411/ Attn: Mr. Barry King, P.E. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-6495 \ Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity \ Affirmative Action Employer North Carolina Natural!, NPDES Permit No. NC0037508 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY, PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Moore County is hereby authorized to discharge treated wastewater from an outfall located at the Moore County Water Pollution Control Plant 1094 Addor Road Moore County to receiving waters designated as Aberdeen Creek located within the Lumber River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective . This permit and authorization to discharge shall expire at midnight on July 31, 2014. Signed this day . DRAFT Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission NPDES Permit No. NC0037508 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. Moore County is hereby authorized: 1. to continue discharging 6.7 MGD of domestic and industrial wastewater from the existing wastewater treatment facility consisting of activated sludge wastewater treatment facilities. The treatment system utilizes: • pre -aeration • grit removal • primary clarification • first -stage activated sludge • intermediate clarification • second -stage aeration • final clarification • anaerobic sludge digestion • sludge drying beds • post -aeration • and, two back up generators located at the Moore County Water Pollution Control Plant, 1094 Addor Road, Moore County, and 2. After receiving an Authorization to Construct from the Division, to construct, and after submitting an Engineer's Certification, to operate a 10.0 MGD Water Pollution Control Plant having a third processing train similar to the two existing treatment units and with tertiary filtration added. 3. To discharge from said treatment facility through Outfall 001 at a specified location (see attached map) into Aberdeen Creek, a waterbody classified as C waters within the Lumber River Basin. NPDES Permit No. NC0037508 Moore County WWTP and Dischlu. ge Line (proximate Location) • Outfall 001 (flows south) Downstream M onitoring Point (at ITCSR 1225) Aloore County WAVTP Receivint St:mane kb eitieenCieek DraistageBasin. : Lund er Rive Latitude: 3504' 03"11 Lesatitude: 79.28'08"W W.-Basin: 03-07- 'SO Permitted f bw: 6,7 1.1G1) State Grid / USCS Ctuad: G 215W1Pilvab lufg 14.C. Stream Claes: C IsTPDES Permit NC0037508 Moore County NPDES Permit No. NC0037508 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, or expansion above 6.7 MGD, the Permittee is authorized to discharge treated wastewater through Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETERS _. Flow (MGD) BOD, 5 day, 20°C (April 1 — October 31) 2 EFFLUENT LIMITS'' MONITORING REQUIREMENTS Monthly ' Average ' 4 6.7 22.0 mg/L 33.0 mg/L Daily Maximum Measureme nt Frequency Continuous Daily Sample e Recording Composite Sample Location1 I or E I, E BOD, 5 day, 20°C (Nov. 1 — March 31) 2 30.0 mg/L 45.0 mg/L Daily Composite I, E Total Suspended Solids (TSS) 2 30.0 mg/L 45.0 mg/L Daily Composite I, E NH3 as N (April 1 — October 31) 2.1 mg/L 6.3 mg/L Daily Composite NH3 as N (Nov. 1 — March 31) 6.2 mg/L 18.6 mg/L Daily Composite Fecal Coliform (geometric mean) 200 / 100 m1 400 / 100 m1 Daily Grab Total Residual Chlorine (TRC) 3 28 µg/L Daily Grab Dissolved Oxygen Daily average > 5.0 mg/L Daily Grab Temperature (°C) Daily Grab Conductivity Daily Grab pH > 6.0 and < 9.0 standard units Daily Grab Total Phosphorus Monthly Composite Total Nitrogen (NO2- N + NO3-N + TKN) Monthly Composite Total Copper 2/Monthly Composite Total Zinc 2/Monthly Composite Total Silver 2/Monthly Composite Total Mercury 4 24.1 ng/L 4 24.1 ng/L 4 Weekly Grab Chronic Toxicity 5 Quarterly Composite Temperature, °C Variable 6 Grab U, D Dissolved Oxygen Variable 6 Grab U, D NPDES Permit No. NC0037508 Table Footnotes: 1. Sample Locations: E — Effluent; I — Influent; U — approximately 100 feet Upstream of the outfall; D — Downstream at NCSR 1225. 2. The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed 15 % of the respective influent value (i.e., 85% removal is required). 3. Total Residual Chlorine (TRC) shall be monitored only if chlorine is used to disinfect. The Division shall consider all effluent TRC values reported below 50 ug/1 to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/1. 4. Mercury [see Special Condition A. (3.)]. To facilitate the Lumber River's Phase II TMDL process for mercury, the Permittee shall report mercury using clean -sample collection criteria/test methods established by EPA Method 1631. 5. Chronic Toxicity (Ceriodaphnia) at 41 %; quarterly during March, June, September, December; See Special Condition A. (4.) 6. Variable: instream samples shall be collected upstream and downstream 3/week during the summer months of June, July, August, and September; samples shall be collected weekly during the rest of the year. Units: mg/L = milligrams per liter ng/L = nanograms per liter NH3 as N = ammonia as nitrogen BOD = biochemical oxygen demand µg/L = micrograms per liter lbs/Day = pounds per day ml = milliliter This permit is subject to additional annual sampling [See Special Condition A. (6.)]. Effluent shall contain no floating solids or foam visible in other than trace amounts. NPDES Permit No. NC0037508 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on submittal of an Engineer's Certificate and lasting until expiration, the Permittee is authorized to discharge treated wastewater through Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETERS EFFLUENT LIMITS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Locationl- Flow (MGD) 10.0 Continuous Recording I or E BOD, 5 day, 20°C (April 1 — October 31) 2 5.0 mg/L 7.5 mg/L Daily Composite I, E BOD, 5 day, 20°C (Nov. 1 — March 31) 2 10.0 mg/L 15.0 mg/L Daily Composite I, E Total Suspended Solids (TSS) 2 30.0 mg/L 45.0 mg/L I Daily Composite I, E NH3 as N (April 1 — October 31) 1.0 mg/L 3.0 mg/L Daily Composite E NH3 as N (Nov. 1 — March 31) 2.0 mg/L 6.0 mg/L Daily Composite E Fecal Coliform (geometric mean) 200 / 100 ml 400 / 100 ml Daily Grab E Total Residual Chlorine (TRC) 3 28 µg/L Daily Grab E Dissolved Oxygen Daily average > 6.0 mg/L Daily Grab E Temperature (°C) Daily Grab E Conductivity Daily Grab E pH > 6.0 and < 9.0 standard units Daily Grab E Total Phosphorus Monthly Composite E Total Nitrogen (NO2- N+NO3-N+TKN) Monthly Composite E Total Copper 2/Month Composite E Total Zinc 2/Month Composite E Total Silver 2/Month Composite E Total Mercury 4 20.1 ng/L 4 20.1 ng/L 4 Weekly Grab E Chronic Toxicity 5 Quarterly Composite E Temperature, °C Variable 6 Grab U, D Dissolved Oxygen Variable 6 Grab U, D Permit NC0037508 Table Footnotes: 1. Sample Locations: E — Effluent; I — Influent; U — approximately 100 feet Upstream of the outfall; D —Downstream at NCSR 1225. 2. The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed 15 % of the respective influent value (i.e., 85% removal is required). 3. Total Residual Chlorine (TRC) shall be monitored only if chlorine is used to disinfect. The Division shall consider all effluent TRC values reported below 50 ug/1 to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/1. 4. Mercury [see Special Condition A. (3.)]. Permittee shall report mercury using clean -sample collection criteria/test methods established by EPA Method 1631E. 5. Chronic Toxicity (Ceriodaphnia) at 50 %; quarterly during March, June, September, December; See Special Condition A. (5.) 6. Variable: instream samples shall be collected upstream and downstream 3/week during the summer months of June, July, August, and September; samples shall be collected weekly during the rest of the year. Units: mg/L = milligrams per liter ng/L = nanograms per liter NH3 as N = ammonia as nitrogen BOD = biochemical oxygen demand µg/L = micrograms per liter lbs/Day = pounds per day ml = milliliter This permit is subject to additional annual sampling [See Special Condition A. (6.)]. Effluent shall contain no floating solids or foam visible in other than trace amounts. Permit NC0037508 A (3). MERCURY REOPENER. The Division may re -open this permit to require mercury load limitations, mercury minimization plans, source water characterization, or other measures following completion of the Phase 2 Mercury TMDLs for the Lumber and Waccamaw River watersheds. A. (4.)CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 41 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of, March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Section North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test Permit NC0037508 form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment areaof the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document (such as minimum control organism survival, minimum control organism reproduction, and/or appropriate environmental controls) shall constitute an invalid test and will require immediate follow-up testing, to be completed no later than the last day of the month following the month of initial monitoring. A. (5.)CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 50 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of, March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Section North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Permit NC0037508 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document (such as minimum control organism survival, minimum control organism reproduction, and/or appropriate environmental controls) shall constitute an invalid test and will require immediate follow-up testing, to be completed no later than the last day of the month following the month of initial monitoring. Permit NC0037508 A. (6.) SPECIAL CONDITION -- EFFLUENT POLLUTANT SCAN The permittee shall perform Effluent Pollutant Scans (in accordance with 40 CFR.Part 136). for all parameters listed in the attached table. The Permittee shall sample approximately annually except to provide seasonal' variation to include a minimum of four (4) scans. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine, total residual (TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness Antimony 1,1,2,2-tetrachloroethane Tetrachloroethylene Di-n-butyl phthalate Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1, I ,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid -extractable Compounds Diethyl phthalate Mercury P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydrazine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatile Organic, Compounds., Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Base -neutral Compounds Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene 1,1 -dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis (2-chloroethoxy) methane Permit NC0037508 The Permittee shall report test results within 90 days of sample collection to the Division in DWQ Form- DMR- PPA1 or in a form approved by the Director. The report shall be submitted to the following address: NC DENR / DWQ / Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 DENR / DWQ / NPDES Unit FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES Permit NC0037508 INTRODUCTION Moore County Water Pollution Control Plant (WPCP), herein called Moore County or the permittee, requires a National Pollutant Discharge Elimination System (NPDES) permit to dispose treated wastewater to the surface waters of the state. The permittee's 5-year NPDES permit expired July 31, 2009 and they have requested renewal and for a modification to increase permitted flow to 10.0 MGD from the currently permitted 6.7 MGD from the Division of Water Quality (the Division). Moore County has received Speculative Effluent Limits from The Division on October 30, 2006. An Engineering Analysis was submitted to Construction Grants and Loans, a FNSI was issued on October 28, 2009. This Fact Sheet summarizes background information and rationale used by the Division's NPDES Unit to determine permit limits and monitoring conditions. FACILITY RECORDS REVIEW Facility Description. The Moore County WPCP (Table 1) is a 6.7 MGD publicly owned treatment works (POTW) utilizing a Grade IV activated sludge wastewater treatment facility to treat domestic and industrial wastewater. The Moore County treatment system utilizes pre -aeration, grit removal, primary clarification, first -stage activated sludge, intermediate clarification, second -stage aeration, final clarification, anaerobic sludge digestion, sludge drying beds, and post -aeration. Table 1. The Moore County WPCP Facility Information Applicant/Facility Name: The Moore County WPCP Applicant Address: 1094 Addor Road Facility Address: Aberdeen , North Carolina 28315 Permitted Flow (MGD): 6.7 expanding to 10.0 Type of Waste: Domestic and Industrial (3 SIUs) Related Permit (s): Land Application WQ0018081 (Anson County) Facility Grade / Permit Status: Grade IV, Major / Renewal / Expansion Drainage Basin: Lumber River Basin County: Moore County Miscellaneous Receiving Stream: Lumber River Regional Office: Fayetteville Stream Classification: C State Grid / USGS Topo Quad G 21 SW / Pinebluff, NC 303(d) Listed? No Permit Writer: Jim McKay Subbasin: 03-07-50 Date: 8/12/2010 Drainage Area (sq. mi.) 36.3 Summer 7Q10 (cfs) 15.2 r f Lat. 35° 04' 03" Long. 79° 28' 10" Winter 7Q10 (cfs) 28.7 30Q2 (cfs) . " Average Flow (cfs) 47.2 IWC (%) 41 % @ 6.7 MGD, 50% @ 10 MGD DRAFT Fact Sheet Renewal/ Expansion-- NPDES Permit NC0037508 Page 1 Correspondence Staff Report. Fayetteville Regional Office (FRO) conducted an annual facility inspection and Dale Lopez prepared a Staff Report dated March 9, 2009. The FRO staff found the facility in good condition and in compliance with the peinut recommending that the NPDES Unit renew the permit in accordance with the basin plan. Division Records and Permittee's Renewal Application. The current permit expired on July 31, 2009, and the Division received a timely request to renew the permit from the permittee (Standard Form 2A) on January 29, 2009. Permittee's Expansion Request. The Permittee submitted a request for expansion and upgrade of the existing plant on May 21, 2010, along with the required EAA. The plan is to repair, replace and upgrade the existing 6.7 MGD facility as needed, and construct an identical third train to provide 10.0 MGD capacity. A 10.0 MGD tertiary treatment system will be added after the secondary treatment in order to improve the quality of treated wastewater. COMPLIANCE REVIEW Waste Load Allocation (WLA). The Division prepared the last WLA for the receiving stream in June 1994 and developed effluent limits and monitoring requirements considering an in -stream waste concentration (IWC) of 41 % at 6.7 MGD. The Division views these limits and monitoring requirements appropriate for renewal except as outlined below (see Permitting Approach Summary). Verifying Existing Stream Conditions. This facility discharges to Aberdeen Creek [Stream Index No. 14- 2-11-(6)], a Class C waterbody within the Lumber River Basin. Aberdeen Creek is not listed as "impaired" [not 303(d) listed], However, Aberdeen Creek discharges to Downing Creek, one of 11 waters within the Lumber River Basin with fish advisories for mercury. Concerning Mercury. Beginning in September 2003, the Division required Moore County to monitor Quarterly for mercury using new EPA method 1631 with no mercury limit. When the permit was renewed in 2005, a mercury limit of 12 ng/ L was added on the assumption that there was no dilution allowable. The plant sampled twice a month for 6 months at the upstream sample location, using Method 1631. The highest instream sample was 3.72 ng/ L, so the County applied to the Division for a relaxed mercury limit based on 7Q10 dilution and 3.72 ng/ L background. In 2006 the permit was modified based on the new background data, and a mercury limit of 24.1 ng/ L was given as a Weekly Average. For this renewal, the mercury limit has been kept at 24.1 ng/ L, but as a monthly average and a daily maximum in keeping with EPA requirements. For the expansion to 10 MGD, the mercury limit was calculated again using 10 MGD discharge, 7Q10 dilution, and 3.72 ng/ L background. The new mercury limit is 20.1 ng/ L, given as a Monthly Average and a Daily Maximum. A "re -opener" clause has been retained on the permit to emphasize the need to reevaluate should compliance questions arise. DMR Instream and Effluent Data Review. The Division reviewed 24 months of DMRs (January 2008 through December 2009) noting monthly -average flows averaging approximately 4.5 MGD or about 67% of its permitted capacity. DMRs appear regular, thorough, and complete DRAFT Fact Sheet Renewal/ Expansion -- NPDES NC0037508 Page 2 Effluent Total Residual Chlorine (TRC). The TRC footnote has been updated to the new practice of accepting any reading of less than 50 ug/ L as been compliant with the permit. Whole Effluent Toxicity (WET) Testing. The Division reviewed Moore County quarterly Whole Effluent Toxicity records from January 2006 through June 2010 (26 quarterly tests). The Permittee passed all, quarterly toxicity tests during this time period, except June 2006, December 2006 and September 2009. Retests the next month all passed. Notices of Violation (NOVs) and Penalty Assessment. Division records for this facility show no permit limit violations during the time period January 2001 through September 2010. Toxicant Chronic and Acute Impact — Pollutants of Concern (POCs). To establish POCs, the Division reviewed the permit application, discharge monitoring reports (Jan. 2008 through Dec. 2009), pretreatment data, and the Basin Plan. The Division then used the standard Reasonable Potential Analysis (RPA) to calculate a maximum predicted concentration for each POC'. Each maximum was then compared to the POC's freshwater Chronic Standard (Table 2) and also to its Final Acute Value ('/2 FAV) for freshwater (Table 3). If by the above method, a POC showed reasonable potential to exceed its 'A FAV, the Division included_a permit limit as a Daily Maximum to protect the receiving stream against acute toxic affects. 1Q10 flow was used to calculate dilution. Similarly, if the maximum exceeded the chronic standard, a Weekly and Monthly Average limit was added to the permit. Findings and draft. permit changes are summarized below (see Renewal Summary, Table 4). Table 2. Moore County WPCP Chronic RPA Findings and Renewal Action Parameter Samples (n)' Hits (n) Maximum ; Predicted Allowable Concentration : ' RP* y/n „ Comments`/ Renewal Action Copper', 58 58 334.6 µg/L 14 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit; keep monitoring 2/Month Mercury '" >"a 123 123 29.61 ng/L 20.1 ng/L Yes Upstream data shows 3.27 ng/ L instream. Limit recalculated for 10.0 MGD flow is 20.1 mg/ L added as a monthly average and daily maximum. Keep weekly monitoring. Silver: 48 _0 2.5 µg/L .12 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit;- keep monitoring 2/Month Zinc A` 48 48 116.1 µg/L 99 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit; keep monitoring 2/Month *RP = "Reasonable Potential' to exceed instream Water Quality Standard. DRAFT Fact Sheet . Renewal/ Expansion -- NPDES NC0037508 Page 3 Table 3. Moore County WPCP Acute RPA Findings and Renewal Action Parameter ,, ' Samples (n) .` Hits (n) . Maximum,>, Predicted Allowable ' `, 3 Concentration . RP* y/n 4; :. Comments / °RenewalsActionr tCopper 58 58 334.6 µg/L 13 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit; Keep monitoring 2/Month Mercury ' 123 123 29.61 µg/L — — No acute limit; Standard based on bio-accumulation (See Table 2). Silver ;;n 48 0 2.5 µg/L 2 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit; Keep monitoring 2/Month Zinc'' ` " °� 48 48 116.1 µg/L 121 µg/L No Action Level Standard — no toxicity problem, therefore no limit; Keep monitoring 2/Month *RP = "Reasonable Potential" to exceed instream Water Quality Standard Pretreatment Compliance. This NPDES permit requires the Permittee to implement a Long Term Management Plan (LTMP) or pretreatment program, as specified by federal regulations 40 CFR 403 and Title 15A NCAC 2H.0900 of state regulations. The Permittee's LTMP has been approved by the Division and potential influent parameters were considered during the Reasonable Potential Analysis. Moore County WWTP currently services domestic wastes from several surrounding communities and 3 Significant Industrial Users (SIU). All 3 are metal finishers. A fourth metal finisher was withdrawn in late 2009. They are permitted at 0.08 MGD, but are currently producing 0.059 MGD of wastewater, or about 0.88% of Moore County's permitted discharge. Revising Ammonia (NH3 as N) Limits. Ammonia Limits have been adjusted for toxicity considering IWC of 50%. The previous permit's Monthly Average (Summer) limit has been adjusted to 1.0 mg/L, and a limit of 2.0 mg/L Monthly Average (Winter) has been added to the permit. Per statewide policy, the Division has added ammonia Weekly Average limits to this permit. Because Moore County is a major municipal, Weekly Average limits are calculated as "Monthly Average values times three." This corresponds to a new Weekly Averages of 3.0mg/L (summer), and 6.0 mg/L (Winter). Although new ammonia limits are notably more stringent, the Division reviewed the permittee's NH3 data and anticipates no compliance problems with new permit limits. Data for the years 2008 and 2009 indicate ammonia levels consistently reported below detection at 0.5 mg/L. DRAFT Fact Sheet Renewal/ Expansion -- NPDES NC0037508 Page 4 RENEWAL SUMMARY Effluent Monitoring Table 4. Permit Renewal -- Recommended Changes/Additions: Parameter RP* Comments / Renewal Action Ammonia (NH3 as N) — Revised Limits: adjusted Summer Monthly Ave. to 1.0 mg/L; Added Summer Weekly Ave. of 3.0 mg/L; added limits Winter Monthly Ave. 2.0 mg/L and Weekly Ave. 6.0 mg/L. TRC Updated TRC footnote in accordance with current permitting strategy. TRC readings < 50 ug/ L are considered to be compliant with the permit limits.. Copper Yes Action Level Standard, no TOX problem therefore no limits; keep monitoring 2/Month Mercury Yes Calculated new limits for 10 MGD discharge using instream background concentration of 3.72 ng/ L and 7Q10. Limits are monthly average and daily max set as the same value of 20.1 ng/ L. Monitoring by EPA Method 1631 E. Silver Yes Action Level Standard, no TOX problem therefore no limits; continue monitoring 2/Month Zinc Yes Action Level Standard, no TOX problem therefore no limits; continue monitoring 2/Month *RP = "Reasonable Potential" to exceed instream Water Quality Standard. Instream Monitoring Previous Requirements: For Renewal: Dissolved Oxygen (DO) Temperature No changes recommended. PROPOSED SCHEDULE OF ISSUANCE Draft Permit to Public Notice: Permit Scheduled to Issue: September, 2010 November, 2010 NPDES UNIT CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Jim McKay at (919) 807-6404. NAME: DATE: DRAFT Fact Sheet Renewal/ Expansion -- NPDES NC0037508 Page 5 REGIONAL OFFICE COMMENTS NAME: DATE: REGIONAL SUPERVISOR: DATE: NPDES SUPERVISOR: DATE: DRAFT Fact Sheet Renewal; Expansion -- NPDES NC0037508 Page 6 Beverly Eaves Perdue Governor ATA ThENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director July 30, 2010 Dennis Brobst Moore County Public Works Director PO Box 1927 Carthage, North Carolina 28327-1927 Dear Mr. Brobst: Dee Freeman Secretary Subject: EAA Review NPDES Permit NC0037508 Moore County Water Pollution Control Plant Expansion Moore County An Engineering Alternatives Analysis (EAA) is required with any NPDES application for a new or expanding wastewater treatment plant discharge, in accordance with 15A NCAC 2E1.0105(c)(2). In order for an NPDES application to be approved, the EAA must provide complete justification for a direct discharge to surface water alternative, and demonstrate that direct discharge is the most environmentally sound alternative selected from all reasonably cost- effective options [per 15A NCAC 2R0105(c) (2)]. Today the NPDES Complex Permits unit reviewed your EAA. We found that the Net Present Value (NPV) for option 1 (Direct Discharge) is close to the NPV for Option 3 (Non -Discharge via Land Application). Non -Discharge° where economically feasible is much preferred to a Direct Discharge to Waters of the State Please further evaluate the non -discharge option to verify that it really is feasible, that the tract of land mentioned is obtainable, or if another suitable tract is available. Please respond back to me with this information within one month to the address below. Sincerely, 4 / ; - Jim McKay Complex NPDES Permitting Unit cc: Fayetteville Regional Office/Surface Water Protection - va e'rail Hobbs, Upchurch & Associates, P.AJ 8262 Market Street, Suite 201/ Wilmington, NC 28411/ Attn. Mr. BarryKing, P.E. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64951 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity \ Affirmative Action Employer