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HomeMy WebLinkAboutNC0037508_Pretreatment Inspection_20170626Water Resources Environmental Quality June 26, 2017 Connie Flowers Lab Supervisor Moore County 1094 Addor Road Aberdeen NC 28315 SUBJECT: Pretreatment Compliance Inspection (PCI) Report Moore County Water Pollution Control Plant NPDES Permit No: NC0037508 Moore County • Dear Mrs. Flowers: ROY COOPER . Governor MICHAEL S. REGAN Secretary r S. JAY ZIMMERMAN . Director Enclosed please find a copy of the Pretreatment Compliance Inspection report from the inspection conducted on 06/13/2017, in which I met with Connie Flowers (Lab Suervisor). The Inspection was conducted by Johnathan Watts, Environmental Specialist; of the Fayetteville Regional Office. The report indicates that the Moore County Water Pollution Control Plant met the pretreatment requirements as outlined in 15A NCAC 2H .0900 for Local Pretreatment Programs. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 910-433-3322. Sincerely, Johnathan C. Watts Environmental Specialist Division of Water Resources Water Quality Regional Operations Section cc: PERCS Unit '"FRO —Pretreatment Files (JW)J "Nothing C o pares" �,:, State of North Carolina I Environmental Quality 225 Green Street, Suite 714, Fayetteville, North Carolina 28301-5095 910-433-3300 United States Environmental Protection Agency EPA Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (Le., PCS) - Transaction Code NPDES yr/mo/day Inspection 1 IN I 2 t— I5 I 3 I NC0037508 111 12 I 17/06/13 117 Type 18 1 o I I I I 1.1 Inspector Fac Type 19 Ls] l 201 I 211 I I I I II I I I I I I I I I I I I I I I 1 I I. I I I I I 1 I I I I I I 1 r6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA 671 I 70 I I 711 1 ' 72 LI n, J I Reserved 73 I I I74 75j I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Numbed Moore County WPCF 1094 Addor Rd Aberdeen NC 28315 Entry Time/Date 08:30AM 17/06/13 Permit Effective Date _ 16/11/01 Exit Time/Date 12:30PM , 17/06/13 _ Permit Expiration Date 21/10/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// Other Facility Data _ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted George Yankay,1094 Adder Rd Aberdeen NC 28315//910-281-3146/. No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) , Other Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) V Name(s), and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Johnathan C Watts FRO WQ//910.433-3300/ lam, 1 /1!/ Date J 6-2 6- I 1 Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Trent Allen� � l O WQ//910-433-3300/ 64, /7 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# 1 .J 31 NPDES NC0037508 111 121 yr/mo/day 17/06/13 117 Inspection Type 18 101 (Cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Enclosed please find a copy of the Pretreatment Compliance Inspection report from the inspection conducted on 06/13/2017, in which I met with Connie Flowers (Lab Suervisor). The Inspection was conducted by Johnathan Watts, Environmental Specialist, of the Fayetteville Regional Office. The report indicates that the Moore County Water Pollution Control Plant met the pretreatment requirements as outlined in 15A NCAC 2H .0900 for Local Pretreatment Programs. You are commended for your proactive approachandcontinued efforts with the pretreatment program. The excellent record keeping and organization continues to be outstanding. If you have any questions, please do not hesitate to contact me at (910).433-3322. Page# 2 NORTH CAROLINA DIVISION OF WATER RESOURCES PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT Water Resources NVINOhf!CNTAL QIJ \U fY BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)1 1. Control Authority (POTW) Name: Moore County 2. Control Authority Representative(s): Connie Flowers 3. Title(s): Lab Supervisor 4. Last Inspection Date: _04/09/2015 Inspection Type (Check One): ❑ PCI Audit 5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? ® YES ❑ NO 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ YES ® NO Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ YES ❑ NO ICIS CODING Main Program Permit Number MM/DD/YY NIC10 10 13 17 15 10 18 I f 06 113 117 7. Current Number Of Significant Industrial Users (SIUs)? 3 8. Number of SIUs With No IUP, or With an Expired IUP? 0 9. Number of SIUs Not Inspected By POTW in the Last Calendar Year? 0 10. Number of SIUs Not Sampled By POTW in the Last Calendar Year? 0 11. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods? 0 12. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods? 0 13. Number of SIUs in SNC with Pretreatment Schedule? 0 14. Number of SIUs on Schedules? 0 15. Current Number Of Categorical Industrial Users (CIUs)? 3 16. Number of CIUs in SNC? 0 l POTW INTERVIEW 17. Since the Last PCI, has the POTW had any NPDES Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interferelice, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC for Limits or Reporting during either of the Last 2 Senii-Annual Periods? Not Been Published for Public Notice?(May refer to PAR if Excessive SIUs in SNC) SNC for SNC for Not Put 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? 21. Are Any Permits or Civil Penalties Currently Under Adjudication? If Yes, Which Ones? I YES ❑ NO BOD Investigated and determined issues with sampler ❑ YES ►1 NO Limits: 0 Reporting: 0 dished: 0 None ❑ YES. / 1 NO LTMP/STMP FILE REVIEW: 22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® YES ❑ NO 23.Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® YES ❑ NO 24. Is LTMP/STMP Data Maintained in a Table or Equivalent? ® YES ❑ NO Is Table Adequate? ® YES ❑ NO 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? IZI YES ❑ NO Division Inspector, please verify yourself! 26. If NO to 23 - 26, list violations 27. Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? ❑ YES ® NO NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 1 28. PRETREATMENT PROGRAM ELEMENTS REVIEW— Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copy of PERCS Approval Letter, and dates consistent with Program Info: Program Element Last Submittal Date In file? Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) 12/11/2014 ►Z4 Yes ❑ No 03/12/2015 /i4 Yes ❑ No 01/31/2020 Industrial Waste Survey (IWS) 09/04/2013 i4 Yes ❑ No 11/15/2013 0 Yes ❑ No 09/01/2018 Sewer Use Ordinance (SUO) 10/19/2012 /i4 Yes ❑ No 10/22/2012 Yes ❑ No Enforcement Response Plan (ERP) 10/30/2008 /4 Yes ❑ No 11/19/2008 ►Z4 Yes ❑ No Long Term Monitoring Plan (LIMP) 07/31/2013 i4 Yes ❑ No 09/09/2013 ►ZI Yes ❑ No INDUSTRIAL USER PERMIT (IUP) FILE REVIEW (3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29. User Name 1. Erico 2. 3. 30. IUP Number A005 31. Does File Contain Current Permit? /i4 Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 32. Permit Expiration Date 06/30/2018 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A 433 34. Does File Contain Permit Application Completed Within One Year Prior to Permit Issue Date? ►4 Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 35. Does File Contain an Inspection Completed Within Last Calendar Year? 0 Yes ❑ No ❑ Yes ❑ No .❑ Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? b. If No, is One Needed? (See Inspection Form from POTW) a. ►_Yes •No b. ■Yes ■ No a. ■Yes ■No b. •Yes ■ No a. Yes ■No b. ■Yes ■ No 37. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic Organic Management Plan (TOMP)? ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 38. a. Does File Contain Original Permit Review Letter from the Division? b. All Issues Resolved? a.@ Yes ■ No b.❑Yes ❑No®N/A a. ■ Yes ■ No b.❑Yes ❑No❑N/A a. • Yes ■ No b.❑Yes ❑No❑N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete its Sampling as Required by IUP, including flow? ►1 Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 40. Does File Contain POTW Sampling Chain -Of -Custody Forms? ►ZI Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its Sampling as Required by IUP, including flow? ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports on time? ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 42a. For categorical Ms with Combined Wastestream Formula (CWF), does file include process/dilution flows as Required by IUP? ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 42b. For categorical IUs with Production based limits, does file include production rates and/or flows as Required by IUP? ❑ Yes ❑No EN/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify All Limits Non -Compliance from Both POTW and SIU Sampling? /1 Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify All Reporting Non -Compliance from SIU Sampling? ❑Yes❑NoEN/A ❑Yes❑No❑N/A ❑Yes❑NotN/A 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? c. If applicable, Did POTW resample within 30 days of becoming aware of SIU limit . violations in the POTW's sampling of the SIU? a.❑Yes ❑No®N/A b.❑Yes ❑No®N/A c.❑Yes❑No®N/A a.❑Yes ❑No❑N/A b.❑Yes ❑No❑N/A c.❑Yes❑No❑N/A a.❑Yes ❑No❑N/A b.❑Yes ❑No❑N/A c.❑Yes❑No❑N/A 46. During the Most Recent Semi -Annual Period, Was the SIU in SNC? ❑ Yes /1 No ❑ Yes ❑ No ❑ Yes ❑ No 47. During the Most Recent Semi -Annual Period, Was Enforcement Taken as Specified in the POTW s ERP (NOVs, Penalties, timing, etc.)? ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 48. Does the File Contain Penalty Assessment Notices? ❑Yes❑NoE N/A _ ❑Yes❑No❑N/A ❑Yes❑No❑N/A 49. Does The File Contain Proof Of Penalty Collection? ❑Yes❑NoE N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 50. a. Does the File Contain Any Current Enforcement Orders? b. Is SIU in Compliance with Order? a.❑Yes ❑No®N/A b.❑Yes ❑No®N/A a.❑Yes ❑No❑N/A b.❑Yes ❑No❑N/A a.❑Yes ❑No❑N/A b.❑Yes ❑No❑N/A 51. Did the POTW Representative Have Difficulty in Obtaining Any of This Requested Information For You? ❑ Yes No ❑ Yes ❑ No ❑ Yes ❑ No NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 2 FILE REVIEW COMMENTS: All files were available for direct access. Excellent records management. INDUSTRY INSPECTION ICIS CODING: Main Program Permit Number MM/DD/YY JNICI01013171510181 1061131171 1. Industry Inspected: Erico Incorporated 2. Industry Address:_ 188 Carolina Rd Averdeen NC28315 3. Type of Industry/Product: 433 Copper/Tin plating current carrying rods and wiring 4. Industry Contact: Frank Bryant Title: Supervisor/Process Control Operator Phone: 910-944-3355 Fax: 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ® YES ❑ NO 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ® YES ❑ NO B. Plant Tour ®, YES ❑ NO C. Pretreatment Tour ® YES ❑ NO D. Sampling Review ® YES ❑ NO E. Exit Interview ® YES ❑ NO Industrial Inspection Comments: OVERALL SUMMARY AND COMMENTS: Comments: Excellent record keeping and organization. Requirements: None Recommendations: None NOD: ❑ YES NO NOV: ❑YES ®NO QNCR: ❑ YES ® NO POTW Rating: Satisfactory X Marginal UnSatisfactory PCI COMPLETED BY: Johnathan Watts, Fayetteville RO DATE: 06/13/2017 NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 3