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HomeMy WebLinkAboutWQ0037287_Additional Information Response_20210609a 0 9". Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 Laruen Raup Plummer, Engineer III Division of Water Resources NCDEQ 617 Mail Service Center Raleigh, NC 27699-1617 June 9, 2021 Re: Additional Information Request — WQ0037287 — Pluris Hampstead WWTP Dear Ms. Plummer, I am in receipt of your request for additional information dated June 8, 2021. Please see my responses to your comments below. Your original comments are in italics. I have attached several documents to this email in response to your request. A. Cover Letter: 1. The basis of design document listed flowmeters, dissolved oxygen meters, and all other associated devices as already being in place for this modification. How long has this equipment been on -site, and is this equipment in good working order and calibrated? The operator has informed me that the flow meter and dissolved oxygen probe in question are on site and working fine. Normally the flowmeters for the PA tanks are not calibrated because they are not used for reporting just process control. The DO probes are validated by the operators using hand held probes daily to verify the readings sent to the SCADA system by the in -place probes. Typical maintenance of the probes is performed according to the manufacturer's literature. C. Application: 1. Within the wastewater treatment facility design criteria (Item V.11.c), the disinfection section was not completed. Please indicate the method of disinfection being utilized for the expanded treatment capacity. The first phase of the plant was permitted without disinfection. This was supported by several technical papers from EPA and other sources documenting the ineffectiveness of UV, chlorination and ozone to add value to the process based on the fact that MBR removes bacteria mechanically due to pore sizing of the membranes. Subsequently an NPDES permit was obtained for the plant and a peracetic acid system was installed as an emergency back-up system. Both the peracetic acid disinfection system and the NPDES outfall have never been used. Since there was no change proposed to this arrangement that section of the application was not filled out. I would reiterate the fact that disinfection for bacteria is not effective after MBR treatment simply because the membranes do not allow bacteria to pass through a 0 9". Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 to the effluent. To my knowledge, there have been no issues with fecal coliform at the plant and I do not feel that disinfection should be stipulated in the permit. 2. Per Item IV.10, the groundwater well table under General Requirements, there appears to be some discrepancy between the well locations provided and those observed in the field and depicted on the Site Map (Sheet C1.3). One of the monitoring wells appears to have been installed south of the borrow pit pond instead of north of the pond as proposed in the existing permit. Please provide updated location information for the installed wells to the nearest tenth of a second. It is my understanding that during a recent site inspection a new location for the monitoring well was selected. I have revised the application to show this new location. Please be aware that the original location was approved by staff and inspected on several occasions prior to this most recent inspection. D. Property Ownership Documentation: 1. Property ownership of parcel (3271-08-8507-0000), the location of the groundwater storage pond, appears to be owned by a 'Blake Farm" and not Pluris Hampstead, LLC. Has an agreement between Pluris Hampstead, LLC and Blake Farm Pond, LLC been recorded with the Pender County Register of Deeds pursuant to 15A NCAC 02T .0108(b)(1)(B) per Condition 1.3 of the existing permit and pursuant to 15A NCAC 02T .0704(f)? Please provide a copy of the recorded agreement and note that this will also satisfy Condition 1.3 of the existing permit. The owner has been contacted regarding this matter. There was an original executed agreement submitted when the plant was first permitted. The owner is researching the recordation of the document and will respond shortly. If the document has not been recorded then it will be done. I. Engineering Plans: 1. Within the plan sheets the notation "Q1, Q2, and Q3 is used. It appears that this refers to phases with Q1 = 250,000 gallons per day (GPD) having been installed and currently in operation. However, Q2 is listed at 625,000 GPD, but it is our understanding that the current phase expansion is to a total capacity of 500,000 GPD. Please provide clarification and revise the Plan Sheets as necessary. The designations of Q1, Q2 and Q3 On sheet C1.2 refer to peak flows for the plant. These were specified for the NPDES permitting process which required a 2.5 peaking factor for a flow of 250,000 gpd (250,000 x 2.5 = 625,000). The expansion is for 500,000 gpd. Please note that the hydraulics of the plant are designed to meet or exceed a peak hourly flow of 1 MGD. The addition of the large equalization basin should greatly reduce the effects of peak flows on the plant. Please note that the permeate pumps exceed this 1 MGD peak flow when all three are in operation and there is a spare pump at the plant should one of those fail. I have revised the plan sheet accordingly. 2. Within the plan sheets there are two C1.3 sheets, the first depicts the Site Map and the second depicts a more detailed plan view of the treatment structures. The second C1.3 was signed and sealed but not dated. The date on this sheet reads "xx/xx/xxxx". Please revise and submit a fully certified plan sheet. a 0 9". Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 This sheet has been revised to show a current date and the correct sheet number. I apologize for the confusion. 3. Per Sheet P&ID 1.3 of 8, it appears that the labels for the digester and equalization lines are flipped. Please review and revise as needed. This plan sheet has been revised. 4. Are the chemical storage tanks and chemical metering pumps sufficiently sized for the increased capacity? Chemical dosing is referenced within the membrane bioreactor sheets but the reference sheets were not included in the submittal. These components were not mentioned within the Basis of Design document and did not appear to be depicted in the Plan Set. I asked the operator to provide the current pumping rates versus the overall pump capacities. He has informed me that aluminium sulfate pump max is 1.6 ghp. The pump is running at 9% roughly 24gal per week. The Micro-C pump max is 20 gph and is currently running at 8.33% with a weekly usage 279.88 gal. The plant is seeing an average daily flow in the range of 200,000 gpd. Given this flow and the low settings on the metering pumps there should be no issue with them providing the appropriate feed rates. Please also note that these pumps were installed with duplicates for back-ups. 5. Detail drawings for key components such as trenching/bedding requirements, pipe insulation, valve boxes, and other appurtenances were not provided. Please provide the detail drawing sheets for our review. The standard details were added to the plan sheets C1.5 1. A project construction sequence was not included within the provided specifications. Will infiltration activities be shutdown for construction activities? Please provide a construction sequence and indicate which tasks will require bypassing or operations shutdown. Due to the shallow depths of the lines being installed and the fact that these lines are not within the underdrain boundary the infiltration basins will not need to be shut down. I have included a construction sequence as an addendum to the specifications. 2. Within the equipment specifications please indicate the total number of pumps/blowers units to be installed and indicate that a backup/standby unit is being provided as needed to meet the requirements of 15A NCAC 02T .0705(j). I have included a listing of the proposed equipment for the expansion as an addendum to the specifications. Please note that a similar listing can be found on plan sheet C1.0. 3. Within the specifications it lists that the wasting/rescreening pumps are to have an operating point of 75 gallons per minute (GPM) and a note within the engineering calculations indicates that each pump is a 0 9". Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 to be sized at 75 GPM. The provided documentation within Appendix I Tab 6 for the wasting/rescreening pumps appears to indicate an operating point of 26.5 GPM at 16.9ft of head. Please review and provide clarification or revision as necessary. The total rate for all three pumps is 75 gallons per minute or 25 gpm each. I have revised the specifications accordingly. I have revised the calculations to show that the total pumping rate is 75 gpm (25 gpm for each pump) K. Engineering Calculations: 1. Within the provided calculations and basis for design documents, it appears that the design parameters are based off of values published within "Wastewater Treatment Plants -Planning Design and Operation". Have samples from the facility been collected to confirm that the published values are representative of those experienced at this facility? The plant staff do not collect influent samples as a general practice. The values in the Basis for Design are consistent with what one would expect from typical domestic sewage. To date the plant has had no issues with meeting its limits for nutrients or BOD. That said the operator has been directed to sample the influent. Unfortunately, the nature of influent is such that you would expect to see considerable variation in parameters like Total Nitrogen and BOD. In order to really get a reasonable appreciation of the influent the staff would have to sample it regularly. Since there has not been an issue with effluent quality it would be hard to justify a regular sampling regime. 2. Please provide the spreadsheets/formulas utilized in the design calculations for our review. I have attached the spreadsheet as you have requested. N. Operation & Maintenance Plan: 1. An Operation & Maintenance (O&M) Plan was not provided as part of the project submittal. Within the application checklist, it is indicated that an O&M Plan is to be submitted with all application packages. Please review the existing O&M Plan, revise the plan as necessary for the proposed modifications, and submit for our review. The O&M Plan must meet the requirements outlined within 15A NCAC 02T .0707. 1 have attached an updated O and M plan for your review. P. Additional Documentation: OExisting Permit: 1. Within the existing permit, the facility description lists the membrane bioreactors (MBR), but a tank volume was not provided. Please provide the as -built tank volume for the existing MBR units. a 0 9". Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 There are 3 membrane zones. Each zone has a volume of 20,198 gallons for a total of 60,594 gallons. Please note that this is predicated upon a side water depth of 15 feet. This depth is adjustable to some degree by using the telescoping valves located in each basin. The value stated above is the design value which is mirrored by the as -built value. In an MBR zone this is always the case because the equipment and supports are shipped as designed from the manufacturer. If the basins are not built correctly then the equipment will not fit. These dimensions are checked, re -checked and checked again during construction. I personally verify the length and width with a tape measure prior to the concrete being poured. This is one instance in the plant construction where not meeting the dimensions shown on the plans can cause enormous problems. As a rule, the design dimensions of the various tank cells exceed the required volumes to avoid any issues should there be a small discrepancy during construction. If you should have any additional questions or concerns, please feel free to call or email me. Sincerely, Michael C. Gallant, PE f o1 a of - �0 I LEGEND .m a_ N 9'43'02"E 487.29' ADD WrySTWG PUMPS TO EACH I,)dTANK AND COMMON 4' \VASrE UNE.TO PROPOSED DIGESFO0. 3 I a ! - i O REMOVE ODOR C TROL SKID AND _ ! O GRAWY807 SERVICE Omvn O M D Irc- 1 LUHBPM i D0!ECILY795CBEENi______. I i W I 00 I u3 I ! tD I F______________________________ o i O O I i i U) ( ' i io I � I I i of i n i —1- 1v q I 17 Jr. I _ 30 Z i Z I z W 1 W ^i I N 'A _el .II Z I I O � 1 O O m. i n In 0ii J Y N O v y J i i j o o\vE o op y _ v m I�ems,' .._.._.._.._.._.._.._.._.._.._.._.._.._.._.._.._.._.._..___.._.._.._.._.._.._.._.._.1 i---------------------- i4 2N ! V U I N89'43'02"E 300.00' •v j � DIA DIP. i I ! ---------------- I ! I 3 V I O I i I"GV ! I I J i ADD EQ AND DIGESFOR TANKS AND ASS. MUMBING ! jIt...1 E( At, ' P'`"------------- ---- -- -13 011TING Q -P 1 H. TOR ! () E 3 le,,`� ' W — �,/✓ � row - BORROWAREA C ES SON QUANT(NES (3)1212 oGAILON LWES STEEL TANKS. 12'HIGH. 50'DIAMETER (3) WASTInNG MPS 40B / LF i' WASTING LW E, PVC TABLEREVISED 11-I1-14 IMU12 FORCE MAN FROM EX FM TO NWEQ TANK (3) IY GATE VALVES (x) BLOWERS FOR DIGESTOR (1) WARS E BUBBLE DIFFUSER SYSTEM (I) FLOATING AERATOR (1) SUBMERSIBLE PUMPS(EQ TM )45 GFM QI Iti SITE MAP -PLANT AND HRI BASINS RECORD DRAWING . Michael C, Gallant PF, PA PLURIS HAMPSTEAD, LLC Engineering 1 consulting I Design 2100 MCKINNEY AVE Pl�fl�e #A RZ4� P,N SUITE 1550 GALLANTMC@YAHOO.COM 40T €fit CUB T10t DALLAS, TX 75201 PO BOX 4039 SURF CITY, NC 28445 �,'�1y�soe�e@P <' 'n,4pLC Gp�. NOTE: ANY PLAN THAT GOES NOT DEAR ANC ® — 910.448.1048 ENGINEER'S SEAL, SIGNATURE AND DATE IS A SM FlRtl CC t989 PRELIMINARY PLAN AND NOT RELEASED FOR C4989 CONSTRUCTION �d va NONRESIDENTIAL WELL CONSTRUCTION RECORD North Carolina Department of Environment and Natural Resources- Division of /Water Quality •m,�"q,,", a+• WELL CONTRACTOR CERTIFICATION # H I I q,'A 1. WELL CQNTRACTOR�' : d. TOP OING IS FT. Above Land Surface* op ofcasing terminated at/or below land surface may require Well C'oV'actA(Inddiilvid I Nam t a variance' accordance with 15A NCAC 2C . 118. `^ �" eeYIELD (gpm): M&AOD OF TEST We ontraci om any Name f. DISINFECTION: Type Amount Street d�d'[''ellss g. WAT ZONES (depth):? Top Bottom _ 3d Top Bottom ity or Town State Zip Code : Top Bottom Top Bottom Top Bottom Top Bottom Area code Phone nu er Thickness/ 2. WELL INFORMATION' WELL CONSTRUCTION PERMIT# OTHER ASSOCIATED PERMIT#(if applicable) SITE WELL ID #(if applicable) 3. WELL USE (Check One Box) Monitorin Municipal/Public ❑ Industrial/Commercial ❑ Agricultural ❑ Recovery ❑ Injection ❑ Irrigation❑ Other ❑ (list us _ DATE DRILLED 4. WELL LOC pNA b / A' Sdo '-L< A;1 l (Street Name, Numbers, Community, Subdivision, Lot No., Parcel, Zip Code) CITY: COUNTY TOPOGRAPHIC / LAND SETTING: (check appropriate box) []Slope ❑Valley ❑Flat ❑Ridge ❑Other LATITUDE 36 " DMS OR 3X.XXXXXXXXX DD LONGITUDE 75 " DMS OR 7X.XXXXXXXXX DD Latitude/longitude source: ❑GPS Elropographic map (location of well must be shown on a USGS topo map andattached to this form if not using GPS) 5. FACW (Name of the business where the well is located.) A FaciliTq r 'J�dFacility ID# (if applicable) StreetAddress . - .. A . - .. A . City or Town State Zip Code 1�,(,,1 Area code Phone number 6. WELL DETAILS: SIC) a. TOTAL DEPTH: b. DOES WELL REPLACE EXISTING WELL? YE)I NO ❑ c. WATER LEVEL Below Top of Casing: , FT. (Use "+" if Above Top of Casing) 7. PMSING:DepthDIRe1pr V)ghToBottom'- Ft. // Top Bottom Ft. Top Bottom Ft. 8. GROUT: Depth Material tho p Tope iin Ft. f l Top--�� ottom Ft. Top LLI Bottorff'° 6 Ft. Of 9. SCREEN: Depth Dla eter Sot Size VatyLeerial ToBottom` Ft. I.. In. ' Top Bottom Ft. in. in. Top Bottom Ft. in, in. 10. SAND/GRAVEL PACK: Depth z Ma i l� � j� TopBottom O Ft. VXk `" "" Top Bottom Ft. Top Bottom Ft. : 11. DRILLING LOG Top Bottom : 12. REMARKS: DescriptionFormatio I f ;�<��rtt i I DO HEREBY CERTIFY THAT THIS WELL WAS CONSTRUCTED IN ACCORDANCE WITH 15A NCAC 2C, WFAL CONSTRUCTION sTANPARDS, AND THAT A COPY OF THIS RECORD HAS B PR DE HE L OWNER.-y���(j SIGNATUFP OF CERTIFIED WELL 111��CTOR DATE PRINTED NAVE OF PERSON -CONSTRUCTING THE WELL Submit within 30 days of completion to: Division of Water Quality Information Processing, Form 109 Y p tY ' 9 Rev. 2/09 1617 Mail Service Center, Raleigh, NC 27699-161, Phone: (919) 807-6300 Sage Drilling & Pump Services, llc Well Drilling License #4119-A 204 Tom Ave Castle Hayne, NC 28429 910-231-6669 RE: PLURIS 1095 Hwy 210, Sneads Ferry, NC 28460 Office: 910-327-2880 Fax: 910-327-0374 Email: 5-26-21 *Hampstead Plant -2inch pvc, monitor well. 30ft. -Screen from 20ft. -30ft. -With concrete 2x2 pad, locking well protector & well tag -GW1 well log submitted to client and state Total........................................................................................................ $3,950.00 "Thank You Very Much For Your Business" PLURIS HAMPSTEAD WWTF MBR-HIGH RATE INFILTRATION WASTEWATER TREATMENT FACILITY REVISED 6-9-21 p = v OPERATIONS & MAINTENANCE PLAN FOR THE OPERATOR IN RESPONSIBLE CHARGE AND ASSOCIATED STAFF • SYSTEM OPERATION AND ANTICIPATED MAINTENANCE • SAFETY MEASURES AND RESTRICTED ACCESS • SPILL CONTROL, EMERGENCY RESPONSE, EMERGENCY CONTACT INFORMATION I. SYSTEM OPERATION AND ANTICIPATED MAINTENANCE 1.0 OPERATIONS AND MAINTENANCE OVERVIEW 1.1 Biological wastewater treatment is the process by which a large mass of bacteria is utilized to process nutrients from an influent waste stream. Because the process is biological in nature, it is ever changing. The mass of bacteria, also known as, mixed liquor is constantly changing and evolving with a momentum and inertia that can carry the processes in unintended directions if not corrected in a timely manner. The goal of a successful operator is to understand the changes and direction of the movements in biological character of the mixed liquor, and to use this knowledge to direct the biomass to achieve optimal effluent quality. This manual is intended to give a brief introduction to the proposed membrane bioreactor system. No manual or text can ever replace the experience of a seasoned operator. The theory of this manual is based on two basic principles. I . Having intimate knowledge of all the systems in the plant and examining each on a daily basis allows the operator to become aware when something is different. These observations would include the sight, sound, and scent of various system components. When operating correctly a plant and its components look, sound and smell a certain way. When the operator notices a change it usually represents a pending problem. Changes in mixed liquor color, flock texture, motor sounds, and liquid levels all may reveal problems that need attention. 2. Regular, methodic, thorough maintenance is the proverbial "apple a day" for any wastewater system. A well maintained system, from lubricating a motor to maintaining the landscaping, makes the life of the staff easier. A system that is not well maintained or maintained sporadically is a snake in the grass waiting to strike. These principles rely on experience with a system. No two plants are the same and even two identical plants with similar influent can exhibit different characteristics and produce effluent of differing quality. This manual will proceed to walk through the plant from the odor control wet well to the infiltration basins and suggest tasks to perform at specific time periods. In some instances, the operator will be directed to make observations of the plant, not only for normal process control but for later comparison in times of upset or other plant dysfunction. Because of the biological nature of the activated sludge process, the plant will have a "set point" or "sweet spot". These terms refer to the characteristics of the biology when the plant is running at an acceptable level. These characteristics include but are not limited to the following; • Aeration dissolved oxygen concentration. • Aeration pH • MLSS or MLVSS levels • Influent BOD • Food to Mass ratio • Mixed liquor temperature • Sludge retention time • Flock texture • Mixed liquor color It is advisable that the operator record several such data points when the plant is running well in every season. In case of an upset these "set point" characteristics can be compared to the characteristics at the time of the upset. 2.0 PROCESS OVERVIEW 2.1 The proposed expansion of the Pluris Hampstead Wastewater Treatment Facility (PHWWTF) utilizes a membrane bioreactor treatment scenario. In essence, the plant is an activated sludge process. Unlike a typical activated sludge processes the system does not have a secondary clarifier or tertiary filters. Instead, the process relies on a membrane to physically block and filter solids from passing to the effluent. Unlike typical activated sludge processes, the mixed liquor suspended solids (MLSS) concentration is in the 8,000 ppm range instead of the typical 3000 to 4000 ppm range. This greater concentration allows for a more compact system design that is best expressed in a small plant footprint. The membrane process does have weaknesses, one of which is a low tolerance to large inert solids and abrasive grit, oil and grease. These constituents tend to foul and degrade the membranes. Because of this the manufacturer mandates fine screening prior to the membrane zones. Due to the regulatory constraints on the plant, the system is designed with online turbidity monitoring. If you review the plant schematic in the appendix you will notice that the system has two trains. Each train has pre and post anoxic zones, aeration zones, recycle loops and chemical addition. These zones create a process that allows the mixed liquor to nitrify the influent biomass, then denitrify before being processed by the membrane system. The first phase of the plant will be capable of treating .025 million gallons per day (MGD) of influent wastewater. This plant is designed to easily be modified to treat an additional 0.25 MGD by the addition of more membrane units and converting the aerobic digester to an additional Pre aeration basin. The kinetics of the system are described in the Basis For Design. All operators responsible for operating and maintaining the MBR system should be familiar with this information. Targets values for air addition and chemical dosing to effluent quality on a mathematical basis are listed in the appendix of the Basis For Design (Tab H). These values are based on kinetic mathematics and a computer model of the system. The 2 calculations are based on past experience with membrane systems and reflect reasonable targets for normal operation. In reality the plant may run better with slightly different levels of chemical and air addition. Only experience with this plant can tell how accurate the calculated rates are. To aid in operating the plant, the manufacturer has provided user interface software and a SCADA system and for controlling and monitoring the plant operations. The system can be operated by an onsite PC in the main control room or by offsite PC via modem access. These tools are invaluable for recording and analyzing plant operations. They do not, however, eliminate the need for the operator to be familiar with the plant on a daily basis. The PHWWTF disposes its effluent in two high rate infiltration basins located adjacent to the plant. These basins infiltrate the effluent and require an outstanding and consistent effluent quality to assure that infiltration remains constant over time. In order to remove the interference with groundwater, the basins are surrounded by a groundwater lowering device in the form of an under drain. This under drain flows to a surplus ground water impoundment. This impoundment can be used to store ground water for distribution to customers and is designed with an overflow which directs excess water to a level spreader. The level spreader directs the excess ground water to wetlands by sheet flow. 2.0 SAFETY AND HEALTH In the course of operating the PHWWTF all OSHA and NC Department of Labor practices are to be followed. At no time should the staff perform tasks which violate normal safety standards for the industry. Personal protective equipment (PPE) should be worn at all times when indicated by industry standards and North Carolina Department of Labor requirements. PPE should include but not be limited to safety glasses, hearing protection, chemical face shields, goggles, gloves and steel toed boots. The plans for the system should be reviewed in detail by the staff. Sheet C6.0 (included in the appendix) of the plans shows the locations of fire extinguishers, eyewash stations, and self contained breathing apparatus. The staff should be trained in the use of all safety equipment and devices. This involves actual field training in the use of all safety equipment. Section 12 of the specifications labeled "Project Specifications" contains several MSDS documents for various chemicals used in the plant. The staff should collect and maintain an updated catalog of MSDS documentation for every chemical on plant property. Multiple copies of the catalog should be kept on site for quick reference in the case of an emergency. All staff should have knowledge and understanding of the MSDS catalog and all other safety manuals and plans. It is advisable that all plant staff be inoculated for various communicable diseases associated with wastewater and human waste products. Staff should consult with a physician to understand and manage their exposure to these diseases. In addition, the plant staff should develop and maintain all standard safety practices and plans such as spill prevention, lock -out tag -out, and confined space entry plans. 3 3.0 AERATED EQUALIZATION Plant influent will be directed to an aerated equalization basin. This is an above ground steel tank. The influent line deposits water into a static screen and then that water flows into the basin. The basin is outfitted with diffusers to mix the tank and keep the influent from becoming septic. Two pumps send water from the basin to the fine screens. These pumps operate off of the level in the equalization basin and are sized to deliver a steady flow to the plant. 3.1 Daily Tasks for the Aerated Equalization Basin Observe the diffused air patterns in the tanks surface. Any large concentrations of turbulence or any areas that are lacking in turbulence can be a sign of air line leaking or diffuser clogging. The operator should look at these patterns at least once a shift. After several observations of a normal pattern it will be evident if the pattern changes and this will signal a need for maintenance to the operator. Verfify that both pumps are operational by toggling them on and off. The static screen should be inspected at the beginning and end of every shift and raked as required. All debris should be disposed of properly. The blowers supplying air to the tank should be examined for proper operation. The sound of the blowers should be consistent day after day. A different noise pattern or volume can be a sign of a problem. Follow all of the manufacturer's guidelines for blower maintenance and lubrication. 4.0 INFLUENT SCREENING The PHWWTF has two Vulcan Rotary Drum Fine Screens. These screens receive flow from the odor control wet well and remove large solids exceeding 2mm in size. The screens discharge by gravity to Equalization/Anoxic zone in the MBR plant. The screens are outfitted with an automatic compacter and washing system. The screens are the first defense for the plant and are a possible bottleneck if not maintained. The screens should be visited at least twice per shift and cleaned manually as needed. In all cases the staff should refer to the O & M manual supplied from the manufacturer. 4.1 Daily Tasks for Screens Inspect the screens at least twice per shift. Inspect the washing press and empty the dumpster as needed. 0 Inspect the screen pad and drain and remove any buildup of grit or other solids. Check the control panel and all parts for normal function. Refer to the manufacturer's O&M manual for any other required tasks. 5.0 EQUALIZATION/ANOXIC ZONE The Equalization/Anoxic Zone (EQ/ANOX) receives flow from the rotary drum screens, the denitrification gravity recycle loop and the return activated sludge (RAS) recycle loop. The zone is equipped with two mixers. The mixer assures that the solids do not settle out and the influent to the zone is dispersed evenly. The mixers will produce eddies and currents in the tank. If the flow patterns appear different the mixer may be fouled. Follow the manufacturer's recommendations for normal maintenance and operation of the mixers. The level in the EQ/ANOX zone is controlled by two feed forward pumps. The pumps are operated by variable frequency drives (VFD) that are activated by the plants computerized control system. These pumps keep the level of the basin lower than the rest of the zones in the common wall tank structure to allow for the gravity recycle loops to work correctly. 5.1 Daily Tasks for the Anaerobic Zone • Inspect the mixer apparatus and general mixing of the tank. • If the eddies or flow around the tank are abnormal the mixer may be pulled up and checked for propeller fouling or damage. • Refer to the mixer manufacturer's literature for normal O&M tasks and guidelines. • Toggle the pumps and check for normal operation every shift. • Visually compare the level in the tank with the reported level given by the control software to assure that the level sensor is functioning properly. 6.0 PRE AERATION ZONES There are two Pre Aeration (PA) Zones in the MBR plant. These zones are aerated with a diffuser system fed by one blower located in the control room. The blower feeds into a common air header with the blower for the aerobic digester allowing for the digester blower to be utilized as a spare in the case of a breakdown or malfunction. The zones are equipped with a pH monitoring and dissolved oxygen sensors. These devices feed data to the software provided by Ovivo and help control the aeration system. These devices are great tools but need to be calibrated and checked regularly. The staff should check the pH and dissolved oxygen level in the basin with a handheld meter once per shift. If the values from the handheld units differ greatly from the online systems, the systems may need calibration or other maintenance. Follow all manufacturers' recommendations for operations and maintenance. The staff should observe the pattern of bubbles at the surface of the zones for normal operation. Large bubbles or upwelling of mixed liquor or uneven dispersion may indicate malfunctioning or damaged diffusers. The operations staff should run bench tests every shift to check the level of mixed liquor suspended solids (MLSS) in the PA zones. This level should be compared with the target level of suspended solids for the plant. Every shift the surface of the aerobic zones should be examined for foam. Due to the aeration process some limited foaming is expected but excess of foam, light colored foam or large amounts of floating solids can indicate an excess of air in the zones. The target dissolved oxygen level in the aerobic zones is 1 ppm. It is important to note that this value indicates a "residual" of oxygen in the zone. The biological processes are using less air than is being supplied and so there remains "extra" dissolved oxygen. I ppm is a target. The plant may run better at different dissolved oxygen levels at different times of the year. Experience must guide the long term target for dissolved oxygen. As with the equalization basin, the Pre Aeration zones feed flow to a tank that requires a low dissolved oxygen concentration. For this reason, the target dissolved oxygen concentration should not be exceeded if possible. The calculations included in the Basis For Design are based upon a dissolved oxygen concentration of 2 ppm in the PA zones. At the design flow of .25 MGD this concentration requires the addition of a carbon source to help in the reduction of nutrients. In the case of this plant the carbon source of choice is Micro-C. Micro-C is a relatively safe chemical, but it is expensive. By limiting the dissolved oxygen concentration to I ppm in the Pre Aeration zones the need for additional carbon is greatly reduced. It is for this reason that the dissolved oxygen concentration in the PA zones be closely monitored and tightly controlled. Once again it is important to note that the amount of air supplied to the zones will vary with temperature and will most likely be adjusted through the year. The MBR control system adjusts the air supply to the zones automatically by feedback through the dissolved oxygen sensors. Automatic controls such as this are excellent for controlling biological processes but should be maintained and monitored continuously. The operations staff should be well versed in calibrating and maintaining the dissolved oxygen sensors as well as a backup handheld probe used to verify the sensor readings. In order to control total phosphorus in the plant effluent alum is injected in the two PA zones. The chemical is added via metering pumps and is regulated by the operator. The Basis For Design designates the suggested rates for the addition of alum the design flow of 0.25 MGD. If the flow is less than the design flow then the dosing rates will have to be adjusted accordingly. As with most things, it is likely that the operator will use the recommended targets for dosing to start and fine tune the feed as time goes by. Section 27 of the specifications refers to an MSDS for Alum. All safety procedures for chemical handling and storage should be strictly adhered to. 31 6.1 Daily Tasks for the Pre Aeration Basin • Twice per shift the dissolved oxygen and pH levels should be measured using a handheld meter. The results should be recorded and compared with the online sensors. • Bench tests for MLSS should be performed every shift with results recorded in the plant log. • The amount and color of foam or scum on the surface of the Pre Aerobic zones should be noted. Abnormal conditions should be investigated with concern to available food source, dissolved oxygen content, and microbial content. • The PA zones should be inspected for uniform patterns in the surface bubbles from the diffuser system. Non -uniform or irregular patterns may indicate an inoperable or damaged diffuser. • Use a hose to break up zoogleal slime from all devices and tank walls as well as any bulking solids. • Inspect all chemical feed equipment at least once per shift. Due to the nature of the chemicals being dosed, equipment leaks, and failures are to be periodically expected. Repair all leaks and seal failures immediately. It is prudent to keep a running supply of spare pumps and parts for all chemical dosing systems. • Observe the liquid levels in all chemical drums or totes to prevent the pumps from running dry and to assure that the dosing rates are consistent. • Assess the need to order more chemicals if necessary on a weekly basis. 7.0 POST ANOXIC ZONE 7.1 The Post Anoxic (PAN) zone receives flow from the PA zones and is the last treatment zone prior to the membrane units. The zone is mixed with two submersible mixers as in the EQ/ANOX zone. Flow to the PAN zone from the PA zones is through submerged valves with extended operators. This configuration allows downflow in the PA zones and upflow through the PAN zone and reduces the chances of short circuiting in the plant. The addition of Micro-C, a methanol substitute, aids in the treatment process in the PAN zone. The chemical is added via metering pumps and is regulated by the operator. The target feed for Micro-C is designated in the Basis For Design. If the flow is less than the design flow then the dosing rates will have to be adjusted accordingly. As with most things, it is likely that the operator will use the recommended targets for dosing to start and fine tune the feeds as time goes by. 7 Section 27 of the specifications refers to an MSDS for Micro-C. Micro-C was chosen because it has less safety concerns than methanol. All safety procedures for chemical handling and storage should be strictly adhered to. 7.2 Daily Tasks for the Post Anoxic Zone • Inspect the mixer apparatus and general mixing of the tank. • If the eddies or flow around the tank are abnormal the mixer may be pulled up and checked for propeller fouling or damage. • Refer to the mixer manufacturer's literature for normal O&M tasks and guidelines. • Inspect all chemical feed equipment at least once per shift. Due to the nature of the chemicals being dosed, equipment leaks, and failures are to be periodically expected. Repair all leaks and seal failures immediately. It is prudent to keep a running supply of spare pumps and parts for all chemical dosing systems. • Observe the liquid levels in all chemical drums or totes to prevent the pumps from running dry and to assure that the dosing rates are consistent. • Assess the need to order more chemicals if necessary on a weekly basis. • Remove all zoogleal slime deposits from equipment with a hose on a daily basis. 8.0 MEMBRANE SYSTEM 8.1 Ovivo has a complete Operations and Maintenance manual for the membrane system, control panel and permeate equipment. Refer to this manual when operating or maintaining any part of the Ovivo system. The membranes have the capacity to be cleaned by backwashing with sodium hypochlorite. The frequency of the cleanings may change depending on flow and other parameters. Follow all the manufacturer's guidelines for cleaning the membranes. Unlike the other chemical addition equipment, sodium hypochlorite is delivered by a chemical ejection system. This system is driven by flow from the Wash Water Lift Station pumps. Chemical is added manually by connecting a polypropylene tube to the drum inlet and opening the valves for the membrane permeate headers. This process is important to the maintenance of the membrane system and should be practiced and thoroughly understood during the plant start up process. The plant staff needs to be aware of the amount of chemical needed and place orders for additional material in a prompt manner. Records of the date and the amount of chemical used should be kept for budgeting and planning purposes. Since the cleaning of the membranes is most likely a biannual exercise, a drum of sodium hypochlorite should be stored outside the control room and out of sunlight until needed. E The membrane tanks are aerated using a dedicated blower for each zone. The staff should inspect all blowers daily and follow manufacturer's guidelines for routine maintenance such as oil changes and lubrication. The membrane tanks are fed by two slide gates from the PAN zone. These gates should be maintained as per the manufacturer's requirements. In order to remove permeate form the MBR zones each zone has a dedicated permeate pump located in the equipment room. These pumps are controlled by the plant's operation software. A rescreening/wasting pump is located in the corner of each MBR zone. These pumps send mixed liquor back to the screens or to the aerobic digestor when it is time to waste. These pumps should be inspected to verify that they are not clogged. This can be done by turning the valves in the plumbing to direct sludge to the aerobic digestor and then observing the end of the line as it exits into the tank. 8.2 Daily tasks for the Membrane System • Check all permeate lines for leaks daily. • Observe and record the usage of sodium hypochlorite upon use. • Change the oil and lubricate all compressors per the manufacturer's specifications. • Follow all prescribed practices for operating all membrane related equipment. • Observe the membrane tanks and note the pattern of air bubbles on the surface of the tank. Odd patterns in the tank surface or a preponderance of foam may be cause to change the blower VFD settings or repair the blowers if not functioning correctly. • Exercise and clean the slide gates to assure proper operation. • Inspect the permeate pumps for proper operation and toggle all pumps each shift. • Verify that the rescreening/wasting pumps are functioning properly. 9.0 RAS AND DENITRIFICATION RECYCLE LOOPS 9.1 The RAS and denitrification recycle loops return RAS and mixed liquor to the EQ/ANOX zone by gravity flow. These loops consist of telescoping valves and subsurface lines that daylight in the EQ/ANOX zone. The outlets for these loops should be visually inspected daily to assure consistent flow. These loops allow the plant to remove nitrogen from the effluent. If they are not working properly then the plant effluent will not be within its permitted limits. The denitrification loop starts at the telescoping valve in the PAN zone. The outlet is a 10 inch pipe in the EQ/ANOX zone. The required flow for this loop is IQ or .25 MGD (175gpm) at the influent design flow The RAS loop starts at ends of the MBR zones in two telescoping valves. The loop terminates in a 16 inch pipe outlet in the EQ/ANOX zone (lower and closer to the 6 end wall than the denitrification loop). The required flow for this loop is 5Q or 1.25 MGD (868 gpm) at the influent design flow of .25 MGD. 9.2 Daily Tasks for the RAS and Denitrification Recycle Loops The operator should inspect the outfall of the loops on a daily basis to check for consistent day to day flows. My measuring the depth of the stream from the pipe invert it is possible to estimate the flow. These loops should not be adjusted unless major increases or decreases in flow are seen over a prolonged time. In most cases a higher recycle rate is not detrimental to plant operations. The rate can be adjusted by the perspective levels of the telescoping valves. 10.0 WASH WATER LIFT STATION/ ISCO SAMPLER 10.1 The Wash Water Lift Station allows effluent to be directed to the two infiltration basins via gravity flow through a 12 inch outlet pipe. The valve vault is equipped with an aluminum hatch for easy access. The Wash Water Lift Station is also the source of the water used to wash the rotary drum screens and the compactors. This same line also feeds the chemical cleaning ejectors for membrane cleaning. The station has two submersible pumps which feed a 3 inch line. This line is equipped with a bladder tank to prevent water hammer. The pumps are operated by a pressure switch and duplex control panel. The pumps are activated when the line pressure is less that 55 psi and shut off at 65 psi. The bladder tank is located inside the control room adjacent to the lift station. This Wash Water Lift Station should be the first stop on a plant tour for each shift. The staff should take a grab sample of the effluent in a clean clear glass beaker and observe the effluent. Care should be taken to examine the effluent under similar light conditions every day. For this reason, the sample should be examined in the laboratory area under consistent lighting circumstances. When operated properly the plant effluent should be clear, free from particulate or flock. The effluent should not have a strong odor. The wet well is the location of the inlet for the composite sampler. This device is used to take the required samples such as BOD5 to meet regulatory requirements. The sampler refrigerates the samples to preserve them. The manufacturer's literature describes the operation and care of the unit. 10.2 Daily Tasks for the Wash Water Lift Station All manufacturer recommendations for the duplex pumps and bladder tank should be followed. These components should be checked daily for proper operation. Bladder tanks are called such due to a bladder filled with air inside the tank. This bladder should be at a pressure equal to that of the pump off pressure. If the pressure is less or if the bladder is compromised and the 10 tank gets waterlogged, the submersible pumps in the station will cycle constantly and water hammer is likely to occur. Water hammer can be destructive to valves and other components and causes these parts to wear much more rapidly then under normal use. In order to check the pressure of the bladder it is suggested that the operator periodically turn off the pumps and allow the line pressure to go to zero. The bladder pressure can then be read with a tire gage. If the pressure is low then air should be added to the bladder. 11.0 INFILTRATION BASINS 11.1 The infiltration basins designed for the disposal of the effluent are very important to the overall operation of the PHWWTF. If the basins fail to infiltrate the effluent then the plant would be limited in allowable flow. It is important to keep trash, garbage and other debris from the basins. The side slopes should be maintained and vegetated to the waterline. This does not include the side slopes of the center berm area. Grass clippings and other organic material should be removed and not allowed to enter the basins. At no time should trees or bushes be planted on the inside slopes of the basins or down the center dividing berm. The basins each have a flow meter prior to the basin inlet. These meters should be read and recorded daily. In addition, both basins have staff gauges to visually detect the level of the basins. These level readings should be taken daily and compared with to the previous day's readings. The basins are surrounded by a groundwater lowering device. This under drain enhances infiltration by removing groundwater from around the basins. The under drain has manholes at each vertices. These manholes are for inspection of the under drain. If a problem is suspected in the under drain system then the pipes can be accessed and televised using these manholes. The center berm of the two basins is constructed of an engineered fill material. The material should be inspected daily for erosion and rills. Any weeds or other growth on the side slopes should be removed on a monthly basis at a minimum. The side slopes of this material are not to be seeded with any ground cover. Vehicular traffic on the material should be prohibited at all times. 12.0 AEROBIC DIGESTER 12.1 The Aerobic Digester is sized to hold in excess of 30 days of residuals from the biological process. The waste activated sludge (WAS) is sent to the digester by opening the WAS valve and allowing the WAS to flow into the basin. The WAS valve is submerged and located in the common wall between the PAN zone and the Digester zone. 11 When starting to waste the aeration/ mixing system should be running. The aeration/mixing system should stay running until the system is shut down to allow the digester to settle. Depending on the amount of solids in the tank and the quality of those solids it may take several hours for the solids to have settled. The operator should visually inspect the digester to determine how much the solids have settled. The layer of solids below the clear liquid in a tank with settled solids is usually referred to as a blanket. The clear liquid is called supernatant. The goal of dewatering the digester is to remove the supernatant without upsetting the blanket. The process of removing supernatant is called decanting. Decanting removes liquid with a low concentration of solids and allows for the remaining liquid to have a higher concentration. This process is called thickening. Supernatant can be removed by using a portable trash pump to pump from the digester to the aerated equalization basin. The digester is aerated and mixed with blowers and medium bubble diffusers. Care and maintenance of this assembly should follow the guidelines laid out in the Manufacturer's Operations and Maintenance manual. The processes described above are key to the operation of the PHWWTP. If wasting is not performed often and properly then the biological makeup of the mixed liquor of the plant may be affected and the plant could experience an upset. The liquid in the digester should not be thickened to a MLSS concentration greater than 4%. Between 4% and 6% the solids will become to viscous to remove with a vacuum truck. Solids should be removed from the digester and disposed of by a licensed contract hauler. 13.0 GROUNDWATER IMPOUNDMENT 13.1 The groundwater impoundment is located in the rear of the project and consists of an earthen basin a surplus groundwater lift station and a hydropneumatics tank. NCDEQ has stipulated that at no time shall any impounded groundwater exceed a level such that the freeboard is less than one (1) foot. This impoundment is owned by a separate entity but operated under contract by Pluris Hampstead, LLC. In order to assure the freeboard requirement, the operators shall utilize the following techniques for surplus groundwater use: a. Irrigation of surrounding uplands. b. Habitat creation via wetland augmentation or created wetland areas. c. Irrigation of medians and shoulders of rights of way. d. Natural infiltration in the impoundment itself. e. Used for amenity ponds. f. Vehicle washing. g. Irrigation of non-food crops. h. Fire suppression systems. 12 The maintenance of the groundwater impoundment pond includes typical erosion control and mowing of all side slopes and grassed areas around the impoundment. In addition, the impoundment pond lift station shall be inspected for proper operation. The impoundment pond will also be used as a source for surplus groundwater for the surrounding community, reducing stress on subsurface aquifers for potable water. The surplus groundwater impoundment pond existing lift station and hydropneumatic provide for water to be delivered to community distribution network(s) by others. The lift station and hydropneumatic tank operation and maintenance program mirrors that of typical sanitary sewerage lift stations. 13.2 Daily Tasks for the Groundwater Impoundment • The operator should walk the entire perimeter of the impoundment daily and inspect all side slopes and graded areas for signs of erosion. • All rills and or channeled areas should be filled seeded and repaired immediately to prevent erosion. • Grassed areas are to be maintained at a height of no more than 12 inches and overseeded as needed to assure a robust ground cover. • The lift station will be inspected for proper operation periodically including pumping capacity and correct control panel operations. The hydropneumatics tank will be inspected as required by statute for pressure vessels. • The level of the impoundment shall be recorded using the level gage attached to the lift station wet well. 14.0 EMERGENCY GENERATOR AND AUTOMATIC TRANSFER SWITCH 13.1 In order to satisfy the reliability requirements set out in Title 15A T2 rules the plant is equipped with an emergency standby generator and automatic transfer switch (ATS). The generator is activated in the case of a power failure, loss of a phase or other electrical anomaly. At the time of the outage, the generator is started automatically and after a brief period, the transfer switch switches the plant to generator power. After power is restored, the generator and switch automatically switch the plant back to normal service. The generator and ATS should be tested under load at least once per week. Follow the manufacturer's guidelines for testing of the system. The manufacturer's O and M manual specifies the periodic maintenance and operation of the system. Only qualified personnel should perform maintenance or make repairs to the generator and transfer switch. 13.2 Tasks for the Emergency Generator and Automatic Transfer Switch 13 Check the fuel level weekly. It is important not to let the fuel in the generator tank get to old. The generator needs to be exercised regularly and fresh fuel should be added as needed. In most instances, the generator will only be required to run for short periods of time. In the event of an imminent long term power disruption, such as a hurricane, the fuel tank should be filled with reserve fuel on hand. 15.0 LANDSCAPING AND PAINTING 14.1 An important part of the maintenance of any facility is the upkeep of the grounds and surrounding area. It is important that the landscaping and grass be kept trimmed and neat in appearance. The plans for the facility require that exposed ferrous piping and carbon steel be coated with Tnemec products. To avoid corrosion and ultimate component failure, all ferrous metal parts should be scraped sanded and painted to maintain their integrity. It is not uncommon for a maintenance team to have an ongoing schedule of painting tasks throughout the plant. Staff should plan to visit all painted components at least yearly to paint or retouch areas that show wear, rust or other corrosion. 16.0 PERMIT REVIEW 15.1 It is imperative that the operators of the PHWWTF be thoroughly and completely familiar with all aspects, provisions and requirements of the operating permit. The permit is an agreement between the owner of the facility and the State of North Carolina as to how the facility will be operated and maintained. The permit specifies the characteristics of the effluent, sampling parameters and frequencies and responsibilities for reporting. A copy of the permit should be on display or available in the plant office at all times. The permit is often used as a reference and needs to be renewed periodically. The staff should pay close to every provision and contact a local NCDEQ official with any questions or clarifications on any part of the permit. II. SAFETY MEASURES AND RESTRICTED ACCESS 1.0 OSHA AND THE NORTH CAROLINA DEPTARTMENT OF LABOR 1.1 All personnel should at all times follow the guidelines and most recent revisions to all OSHA regulations and the rules and regulations of the North Carolina Department of Labor. This document defers to these agencies in all matters of safety and 14 creating a safe work environment. All personnel should be familiar with all applicable rules, regulations and standards for safe work practices and behaviors. All required placards and employee notifications shall be posted in a location or locations so that all employees receive notification as required. All operations, maintenance staff and any other associated personnel shall follow all industry standard practices for wastewater treatment plant operations, maintenance and emergency response. The utility system manager shall be responsible for all aspects of creating and maintaining a safe work environment. This includes the preparation and updating of all required safety, and emergency response plans. 2.0 LOCK OUT/ TAG OUT 2.1 For the safe operation and maintenance of all energized systems the utility should develop the required program for isolation and verification of de -energized components and devices commonly referred to as a Lock Out/Tag Out program. Such a program shall require the evaluation of any and all systems that are energized with electrical current and/or fluid pressure. The program shall identify all components in a given system, points of isolation such as valves, switch gear circuit breakers, disconnects, mechanical unions, and methods of securing the said system against accidental energizing. Any personnel required to maintain or operate any part of such a system shall be trained to implement the required Lock Out/Tag Out plan. All personnel maintaining and or repairing electrical equipment or systems shall be properly licensed and experienced to do so. 3.0 CONFINED SPACE ENTRY 3.1 The utility system manager shall insure that a Confined Space Entry plan is in place for the facility. This plan shall outline the methods of safely accessing spaces that are not designed to be readily accessed and meet the criteria of a confined space as outlined by OSHA, the North Carolina Department of Labor and industry standards. The utility system shall have any and all equipment including personal protective equipment (PPE), self-contained breathing apparatus (SCBA), harnesses, lifts, safety lines and any other equipment required for the safe entry of any confined space at the plant. All personnel who shall have an occasion to enter any confined space shall receive training and be familiar with the standards and practices of confined space entry as outlined by the required plan, industry standards and all applicable regulations. 4.0 MANUFACTURER'S SAFETY DATA SHEETS (MSDS) 4.1 The utility system manager shall retain a catalog of all MSDS sheets for all chemical compounds used in the operations and maintenance of the system. The catalog 15 shall be available to all personnel with at least one copy in the manager's office and one copy in the plant control room. These catalogs are to be made available to all plant personnel and shall be labeled "MSDS" and be in plain sight and readily accessible. 5.0 OPERATOR IN RESPONSIBLE CHARGE (ORC) AND BACK UP ORC (BORC) CREDENTIALS 5.1 The utility system manager shall employ an operator in responsible charge (ORC) with a current North Carolina Grade IV biological wastewater treatment plant operator's license. The ORC will be responsible for the daily operations of the plant as well as all aspects of reporting plat operations to NCDEQ as required by the system permit. The ORC shall direct the operations staff and maintenance crews. The ORC shall be responsible for notification of the utility system manager, NCDEQ staff, and any applicable federal, state or municipal authority in the case of a permit violation, accident, spill, bypass or any incident requiring any such notification. The ORC shall receive continuing education as required by conditions of licensure to facilitate professional growth and competence in the field of biological wastewater treatment. The utility system manager shall employ a back-up operator (BORC) with a current Grade III biological wastewater treatment license to act as ORC in the ORC's absence. The BORC shall work with the ORC and be completely familiar with all aspects of plant operations and maintenance. The BORC shall receive continuing education as required by conditions of licensure to facilitate professional growth and competence in the field of biological wastewater treatment. 6.0 MAINTENANCE CREW MEMBERS, COMMUNICATIONS, AND CREDENTIALS 6.1 All maintenance crew members either under direct employment of the utility system manager or acting as subcontractors shall be qualified to do such work as required by normal industry standards. All maintenance crews shall be compromised of at least (2) two persons and equipped with radios, cellular phones or other communications devices with the ability to contact emergency response personnel. All maintenance crew members shall be trained in all aspects of safety as pertains to any and all work they are expected to perform. This includes training in confined space entry, lock out/tag out and safe handling of chemicals. Any maintenance crew member working on any electrical system should be licensed or under the direct supervision of a licensed electrician as required by laws and statutes of the State of North Carolina. 7.0 SAFETY MEETINGS, CONTINUING EDUCATION 16 7.1 All personnel including the utility system manager, the ORC and BORC and maintenance crew members and any other applicable staff shall receive training for creating a safe work environment. This may include but not be limited to regularly scheduled safety meetings, on site or off site vendor training sessions, and continuing education regarding safe working practices. All personnel shall be responsible for maintaining documentation showing the completion of all required continuing education for their position. The utility system manager shall keep a copy of all records of staff continuing education events, training events and safety meetings including continuing education credits earned and staff attendance. 8.0 SITE ACCESS, CONTROL SYSTEM ACCESS 8.1 The site will be limited to access by authorized personnel only. The plant is accessed through a security gate and the property is fenced. No access of unauthorized personnel shall be allowed. All visitors shall be required to register at the utility office and a sign requiring such is posted. All personnel are required to report any unauthorized access to the utility system manager immediately. All electrical equipment panels, sumps, wet wells, control panels and valve vaults shall be equipped with mechanisms to prevent entry by unauthorized personnel. Access to these areas shall be limited to authorized personnel at the discretion of the utility system manager and the ORC. III. SPILL CONTROL, EMERGENCY RESPONSE, EMERGENCY CONTACT INFORMATION 1.0 Spill Control 1.1 Due to the design and siting of the Pluris Hampstead Wastewater Treatment plant it is unlikely that a spill of wastewater would reach surface waters. This does not mean that spills are acceptable. In most cases plant infrastructure is located adjacent to large impoundments or lagoons or located on very flat land with hundreds of feet of buffer between plant components and surface waters, wetlands or property lines. That said there should be no tolerance for spills. Any spill or release of wastewater to an undesirable location due to mechanical failure, operator oversight or other reasons should be treated with the utmost urgency. Any such incidence should be reported to NCDEQ as required by the system permit. In the event of a spill the following steps should be followed to assess, report and correct the situation in a timely manner. 1. Upon notification or discovery of a spill plant personnel should immediately notify the ORC (or BORC if the ORC is not present) and the utility system 17 manager. The utility system manager should immediately assess the situation as to the type of spill, the magnitude of the spill in approximate gallons of wastewater spilled and possible corrective actions. The utility system manager should immediately contact NCDEQ personnel by phone to report the spill, the approximate number of gallons and the timeline for corrective action. 2. The utility system manager should update NCDEQ personnel as the corrective action proceeds. The utility system manager or plant personnel should document the spill using digital photographs or video that can be texted or emailed to NCDEQ for their evaluation. This documentation should continue from the discovery of the incident to the completion of any and all repairs. 3. The utility system manager should maintain a log of personnel involved in the corrective action, materials used, and steps taken to prevent future spills. 4. All soil areas that are impacted by a spill of wastewater should be treated with quick lime to facilitate disinfection of the area. 5. In the case of a spill or bypass where wastewater enters the high rate infiltration (HRI) basins or the ground water impoundment all discharge of effluent or groundwater to those areas should immediately be halted. The discharge of effluent to the HRI basins should not proceed until bacteriological tests indicated a suitable level of fecal coliform in the basin coincident with or lower than the permit limit. 6. In the unlikely event of wastewater reaching adjacent surface waters to the plant the spill should be assessed as to how far downstream sludge or solids have entered the stream. In the case of such an event the utility system manager should consult on site with the NCDEQ staff as to the methods to best clean up the spill. The primary objective in such an incidence should be to stop the flow of wastewater to the surface waters. After the flow has been stopped corrective measures for cleaning the stream or wetlands can be evaluated. The utility system manager should have on hand absorbent booms, quick lime, skimmers and other materials for immediate cleanup of spills. The utility manager should also have on hand or by contract, the ability to pump sludge and wastewater from a spill area by vacuum truck. 7. In the event of an excessive rain event like a hurricane or tropical storm, the utility system manager and ORC should work to maintain the appropriate level of free board in all basins and impoundments to prevent overtopping due to the storm event. 8. Upon completion of the repairs and corrective actions the utility system manager should document the incident with digital photographs of the affected areas. 2.0 EMERGENCY RESPONSE and CONTACT INFORMAION 2.1 In the case of an emergency please review the list of contact information below. Please note that in all cases the utility system manager and ORC should be notified of any and all emergencies at the earliest possible time. A log of all emergencies including a timeline of notifications and affected personnel should be compiled and kept on file by the utility system manager. M 2.2 Medical Emergencies - All medical emergencies including accidents or any event that threatens the life of any person related to the utility should be addressed immediately. First responders should be notified by dialing 911 and reporting the event to the Onslow County dispatcher. 2.3 Fire Emergencies - All emergencies regarding fires including structures, brush, forest and vehicle fires should be immediately reported to the Onslow County Dispatcher by dialing 911. All personnel should be trained in the use of fire extinguishers. 2.4 Chemical Spills - All chemical spills should be reported to the proper authorities based upon the chemical and the threshold amount. The MSDS sheet for the specific chemicals involved should be consulted for the need of personal protective equipment (PPE). If PPE is required and not on hand for the containment and cleanup of a spill then the proper authorities should be contacted to do so. The use of such chemicals at the plant is discouraged and the ORC and the utility system manager should strive to use chemicals that do not pose a hazard to human health and in quantities that are manageable. 2.5 Wastewater Spills or By Passes - All wastewater spills and by passes are to be reported to the NCDEQ per the requirements of the system permit. 2.6 Contact Information First Responders, Fire, Rescue 911 Utility System Manager, ORC 910-327-0374 NCDEQ, Wilmington Regional Office 910-796-7215 19 APPENDIX I. PLANT SCHEMATIC II. LIFE SAFETY PLAN 20 IV. GENERAL REQUIREMENTS — 15A NCAC 02T .0100 (continued): 8. What is the nearest 100-year flood elevation to the facility? 27 feet mean sea level. Source: Firm Panel 3262 Are any treatment, storage or infiltration facilities located within the 100-year flood plain? ❑ Yes or ® No If yes, which facilities are affected and what measures are being taken to protect them against flooding? If yes, has the Applicant submitted written documentation of compliance with § 143 Article 21 Part 6? ❑ Yes or ❑ No 9. Has the Applicant provided documentation of the presence or absence of threatened or endangered aquatic species utilizing information provided by the Department's Natural Heritage Program? ®Yes or ❑ No 10. Does the facility have a proposed or existing groundwater monitoring well network? ® Yes or ❑ No If no, provide an explanation as to why a groundwater monitoring well network is not proposed: If yes, complete the following table (NOTE — This table may be expanded for additional wells): Well Name Status Latitude a Longitude a Gradient Location MWI Active 34.342590' -77.7716' Up Gradient On Review Boundary MW2 Active 34.343396' -77.77148' Down Gradient On Review Boundary MW3 Active 34.3433680 -77.771050 Down Gradient On Review Boundary MW4 Active 34.3412610 -77.771020 Down Gradient Inside Review Boundary Select 0- 0Select Select Select 0- 0Select Select Select 0- 0Select Select Select 0- 0Select Select Select 0- 0Select Select Select 0- 0Select Select a Provide the following latitude and longitude coordinate determination information: Datum: NAD83 Level of accuracy: Nearest loth of a second Method of measurement: Navigation quality GPS 11. If the Applicant is a Privately -Owned Public Utility, has a Certificate of Public Convenience and Necessity been submitted? ® Yes, ❑No or ❑N/A 12. If the Applicant is a Developer of lots to be sold, has a Developer's Operational Agreement (FORM: DEV) been submitted? ❑ Yes, ❑No or ❑N/A 13. If the Applicant is a Home/Property Owners' Association, has an Association Operational Agreement (FORM: HOA) been submitted? ❑ Yes, ❑No or ❑N/A 14. Demonstration of historical consideration for permit approval — 15A NCAC 02T .0120: Has the Applicant or any parent, subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.6139 ❑ Yes or ® No b. Has previously abandoned a wastewater treatment facility without properly closing that facility? ❑ Yes or ® No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted? ❑ Yes or ® No d. Is non -compliant with an existing non -discharge permit, settlement agreement or order? ❑ Yes or ® No e. Has unpaid annual fees in accordance with 15A NCAC 02T .0105(e)(2)? ❑ Yes or ® No FORM: HRIS 06-16 Page 3 of 13 101 &2S" 6.88' 0.69" 0.69" SEWER - o00 A A FI�0.5" 7.25" 11.875" PLAN BOX 7" 6.69"DIA D.125" Ds" Ds° 0.5" 0.32" 0.5" 11 - 6.5"DIA 05 T SECTION "A -A" z7s" 11 a8" MINIMUM WEIGHTS: EXTENSION TOP 10 LBS. BOX 40 LBS. EXTENSION 40 LBS. NOTE: VALVE BOX LID NOT FOR USE IN ROADWAY LOCATIONS. HEAVY DUTY LID REQUIRED. SEE SD 14-09. PSD NO. 12 - CAST IRON VALVE BOX DETAIL PSD NO. 15 -GATE VALVE DETAIL NOT TO SCALE NOT TO SCALE PRE -AERATION 3 CURRENTLY USED AS A DIGESTER WILL BE CONVERTED TO A PRE -AERATION BASIN EXISTING GROUND— COMPACTED '/MODIIED PROCTOR ALL SLIDE GATES VALVES DIFFUSERS AND OTHER 95% MODIFIED PROCTOR IF UNDER PAVEMENT ACCESSORIES ARE IN PLACE. SLOPE WALLS TO ANGLE OF REPOSE OF SOIL OR AS APPROVED BY THE ENGINEER COMPACTED PIPE EMBEDMENT TO 90% MODIFIED PROCTOR CLASS I OR II MATERIAL #57 STONE 6" DEEP MINIMUM PIPE WIDTH +24", EX. COMMONWALL TA TRENCH BOTTOM NOTES: I. MINIMUM BURY DEPTH FOR ALL FORCE MAINS AND GRAVITY LINES IS 36" UNLESS SPECIFICALLY ALLOWED BY THE ENGINEER. ALL LINES SHALLOWER THAN 36" MUST GIVE CONSIDERATION TO USING HIGHER PRESSURE AND THICKNESS CLASSES OF DIP. 2. ALL LINES TO BE BEDDED IN 6" OF #57 STONE MINIMUM. FOR LINES INSTALLED BELOW THE WATER TABLE #S7 STONE SHOULD EXTEND TO THE SPRING LINE OF THE PIPE AT A MINIMUM. 3. THE USE OF 4S7 STONE BEDDING AND BACKFILL SHOULD BE COMMENSURATE WITH THE CONDITIONS IN THE TRENCH. THE CONTRACTOR IS RESPONSIBLE FOR PROPER BEDDING AND BACKFILUNG TO INSURE PIPE STABILITY AND UNIFORM GRADE. PSD NO. 9 - PIPE TRENCH AND BEDDING DETAIL INSTALL NOT TO SCALE NOTE: ALL AIR AND UNDISTURBED SOIL (fYP.) PLAN -BENDS 45 \ 18" MIN-10" DIA. OR LESS 24" MIN-12" DIA. OR GREATER SECTION X-X BENDS & TEES X ,7 A A X PLAN -TEES 18" MIN. C F-24" MIN., ID" DIA. 12"0 & UP & LESS U V � C=PLAN D=ELEVATION PLAN &ELEVATION PLUGS 000000�00000 ASSUME 2000 PSF SOIL (SAND & GRAVEL WITH CLAY) NOTES I. BASED ON 200 PSI STATIC PRESSURE PLUS AW WA WATER HAMMER ALLOWANCE. 7. ALL BEARING SURFACES TO BE CARRIED TO UNDISTURBED GROUND. 3. THRUST BLOCKS TO BE USED AT ALL LINES OPERATING UNDER PRESSURE. 4. CONCRETE SHALL NOT CONTACT BOLTS OR MECHANICAL FITTINGS. 5. CONCRETE SHALL BE 3000 PSI. 6. TRENCHES SHALL CONFORM WITH STANDARD EMBEDMENT DETAIL 7, ALL BENDS AND INTERSECTIONS SHALL HAVE CONCRETE THRUST BLOCKING. & SEE STD. THRUST BLOCK SHEET 2 OF 4 FOR OTHER SOILS. PSD NO. I - THRUST BLOCKING DETAIL NOT TO SCALE REACTION BEARING AREAS FOR HORIZONTAL WATER/SEWER PIPE BENDS BASED ON TEST PRESSURE OF 200 P.S.I. GIVE" IN s ��� v per^' 1871 r x° 6" II I/4 1,108 1 1 1 1 1 1 2 1 22 10 2,207 1 2 2 1 1 1 3 1 45 " 4,328 2 3 3 1 1 2 5 1 90" 7,996 2 4 5 1 1 2 8 1 PLUG S,6S5 2 3 4 1 1 2 6 1 8., 11114 1,970 I I 1 2 1 1 1 I 1 2 I 221/2 3,922 1 2 3 1 1 1 4 1 45, 7,699 2 4 5 1 1 2 8 1 90, 14,215 4 8 9 2 2 4 IS 2 PLUG 10,053 3 5 6 2 2 3 10 1 12" II 1/4 4,433 2 3 3 1 1 2 5 1 22 1 /2 " 8,826 3 5 6 2 2 3 9 1 45, 17,312 5 9 11 3 3 5 Is 2 90o 31,983 8 16 19 4 4 8 32 4 PLUG 22,619 6 12 14 3 3 6 23 3 16" 11 1/4 7,881 2 4 5 1 1 2 8 1 22 1/2 " 15,691 4 8 10 7 2 4 16 2 45 " 30,779 8 16 19 4 4 8 31 4 90o 56,861 IS 29 35 8 8 IS 57 6 PLUG 40,213 10 21 25 5 5 10 41 5 REACTION BEARING AREAS ARE IN SQUARE FEET MEASURED IN A VERTICAL PLANE IN THE TRENCH SIDE AT AN ANGLE OF 99' TO THE THRUST VECTOR. USE 6" - 90" BEND VALUE FOR HYDRANTS FOR ADDITIONAL SAFETY FACTOR. PSD NO.2 - THRUST BLOCKING DESIGN QUANTITY TABLE NOT TO SCALE SUMBERSIBLE WASTING/RESCREENING PUMPS 4" WASTING LINE ON TOP OF SIDEWALK W/ HEAT TRACING HERE EXISTING INFLUENT SETTLING TANK AND ODOR CONTROL SKID TO BE REMOVED FROM SERVICE INSTALL 12" GATE VALVE W/ SQ NUT OPER. TAG 6.6 EX. CONTROL BUILDING I VV 1 L. I 11%VI \.JJLL/ Z LII VL 1 \J UL I\\J%-J I LLJ UNDER EXISTING HRI EFFLUENT LINE MINIMUM SEPARATION 2 FEET FM TO PROPOSED DIGESTER I \4" C-900 WASTING LINE I TAG 6.4 i FM (PROPOSED WASTING LINE MINIMUM BURY DEPTH OF 3' STARTING AFTER LINE LEAVES EXISTING WALK HERE NORTH ■■■■SCALE: I'll 101 Lf) • Ict U �o J w ��O z W A � °�° Q N o W Lu w r,4 z Q W CL r" � � O _cll� W °o~z� O Q� IV1J Y v ' �(2) w \d V D L~ a Z J g O aC/)>. C� C z ix z Lu W U O rr� V LLI ZujCL co _ Le) . b.o d. W 4 LA' 1T' O U LL O U— U � � V b° Z o W aj aj J X 4 CIO o .V W W 0 TYPICAL FOR 3 TYPICAL FOR 3 c('AF)A aiw A lnn FAIL YA 500001 RUN REMOTE HIGH TEMP YC Y TAH 500001 500001 500001 SCADA 0 DI DI PLC I I I , HS �------ s0000l HOR I I I I I I MCC I I I I I I I I I ---- PROCESS AIR Z1 TOED-01 I I REF SHT 1- 1.1 I I 5PG TTSH 0PRV-500001 0001500001 CHV-5000011I 5x4 V-500001 DIGESTER BASIN BLOWER 1 ® I ❑3 I 1 I BLR_500001 ® - -SOUND ENCLOSURE ® - - 1CD CD Sao TT IT' IT' I> -- -- - PG TG TSH 1 PRV-500002 .O OHS 500002 SWWZ �® REVISED 6 - 9 - 21 ® L L— i� � .,i- FLIPPED EQ AND DIG. SINES — — — — — — 4"-COMM - � CH V— 5000021 5x4 V— 500002 COMON STAND—BY BLOWER 2 ® ❑3 I OLR=500002 ® - -SOUND ENCLOSURE - o xEF T� 31 T I - - - '- _ _ I � PG TG TSH I 1 PRV-500003 �a0o3 s0aoa3 500003 CHV-5000031 5x4 V-500003 EQUALIZATION BASIN BLOWER 3 ® ❑3 I � OLR-500003 ® SOUND ENCLOSURE PROCESS AIR IZ21 TO DIG-01 REF SHT 1-1.2 NOTES: ❑1 PIPING, FITTINGS AND ASSOCIATED HARDWARE SUPPLIED BY OTHERS. ❑2 ALL MANUAL VALVES AND ASSOCIATED FITTINGS SUPPLIED BY OTHERS. ❑3 SUPPLIED BY OTHERS. WORKMANSHIP STANDARD ES0001 APPLIES ® SUPPLIED BY OVIVO ❑5 FUTURE. *UNLESS OTHERWISE NOTED DO NOT SCALE DRAWINGS EQ/DIG BLOWERS FINAL DRAWING —FOR REVIEW PURPOSES ONLY —NOT RELEASED FOR CONSTRUCTION vii. NSF STANDARD 14 viii. NSF STANDARD 61 ix. Note: Latest revision of each standard applies. x. Refer to the manufacturer's suggested specification form Charlotte Pipe and Foundry Company as meeting these standards. Pipe supplied shall be equal or better to the materials included in Appendix I tab 5. xi. Appendix Reference - Appendix I tab 4. III. EQUIPMENT 1. PUMPS Equalization Tank Pumps i. Equalization Tank Pumps shall be Flygt np3102, 5 hp submersible pumps or equivalent. ii. Design Point: 450 gpm @ 20' TDH iii. Appendix Reference - Appendix I tab 5. b. Wasting/Rescreening Pumps i. Wasting/Rescreening Pumps shall be Flygt NP3085, 2.2 hp submersible pumps or equivalent. ii. Operating Point — 26.5 gpm @ 16.9' TDH iii. Appendix Reference - Appendix I tab 6. 2. BLOWERS DIGESTER AND EQUALIZATION BLOWERS i. Equalization Blower package shall be Aerzen GM 25S Delta positive displacement rotary lobe blowers (or Kaeser equivalent) capable of producing 488 SCFM at a differential pressure of 5.7 psig. ii. Digester Blower packages shall be Aerzen GM 30L Delta positive displacement rotary lobe blowers (or Kaeser equivalent) capable of producing 785 SCFM at a differential pressure of 5.9 psig iii. Appendix Reference - Appendix I tab 7. 3. EQ AND DIGESTER MEDIUM BUBBLE DIFFUSERS a. Medium bubble diffusers shall be manufactured by Environmental Dynamics, Inc. Equivalent products may be considered. b. The digester diffuser system shall be capable of 40 scfm for 1000 cu ft of tank volume based on mixing. c. The equalization diffuser system shall be capable of 20 scfm for 1000 cu ft of tank volume based on mixing. d. Associated piping and hardware shall be as detailed in the manufacturer's literature. PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS EQULIZATION AIR REQUIREMENTS AND STORAGE CALCULATIONS TANK DIAMETER 64.37 FT SIDEWALL HEIGHT 11.87 FT FREE BOARD 2 FT VOLUME 32,120 CU FT VOLUME 240,257 GAL AIR REQ. FOR MIXING 15 SCFM/1000 CU FT AIR REQ 482 SCFM AIR PROVIDED 488 SCFM AT 5.9 PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS AEROBIC DIGESTER MIXING AIR REQUIREMENTS AND STORAGE CALCULATIONS TANK DIAMETER 50.38 FT SIDEWALL HEIGHT 10.66 FT FREE BOARD 2 FT VOLUME 17,263 CU FT VOLUME 129,130 GAL WASTE SOLIDS 9952 GAL/DAY (8,000 PPM) TARGET CONCENTRATION 2 % (AFETR THICKENING AND SETTLING, DECANTING) DIGESTER STORAGE TIME REQ. 30.00 DAYS TOTAL WASTED IN 30 DAYS 298,560 GAL VOLUME AFTER THICKENING/DECANT 119,424 GAL STORAGE TIME 32 DAYS AIR REQ. FOR MIXING 40 SCFM/1000 CU FT AIR REQ 690.53 SCFM AIR PROVIDED 785 SCFM AT 5.9 PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS EQULIZATION PUMP SIZING CALCULATIONS Q, ADF 0.5 MGD Q, ADF 500,000 GPD PEAK FACTOR 2.5 Q, PEAK 868.06 GPM TRAGET FLOW 450 GPM WATER ELE IN EQ 44.00 FT ELE EQTANK MOSTLY EMPTY HIGH POINT ELE 55.00 FT ELE ELEVATION HEAD 11.00 FT TOTAL ELEVATION HEAD FM1 SIZE 4.00 IN L, FM1 16.00 FT INCLUDES EQ. LENGTH FOR VALVES ETC Hf, FM1 1.70 FT FRICTION HEAD FOR PUMP DISCHARGE FM2 SIZE 6.00 IN L, FM2 40.00 FT INCLUDES EQ. LENGTH FOR VALVES ETC Hf, FM2 0.58 FT FRICTION HEAD IN 6" LINE FM3 SIZE 12 IN L, FM3 270 FT INCLUDES EQ. LENGTH FOR VALVES ETC Hf, FM3 0.14 FT FRICTION HEAD FOR 12" LINE TO SCREENS TOTAL FRICTION HEAD 2.42 FT TOTAL FRICTION HEAD TDH 13.42 FT TOTAL DYNAMIC HEAD CACULATED PUMP OPERATING POINT TDH 20 FT CONSERVATIVE BASED ON ABOVE Q, PUMP 450 GPM PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS WASTING/RESCREENING PUMP SIZING CALCULATIONS TRAGET FLOW 75 GPM WATER ELE IN EQ 44.50 FT ELE HIGH POINT ELE 53.00 FT ELE ELEVATION HEAD 8.50 FT FM1 SIZE 4.00 IN L, F M 1 500.00 FT Hf, FM1 1.90 FT TDH 10.40 FT PUMP OPERATING POINT TDH 15 FT Q, PUMP 75 GPM 75 GPM - 3 PUMPS IN TOTAL EQ TANK MOSTLY EMPTY INCLUDES EQ. LENGTH FOR VALVES ETC -LONGEST RUN FRICTION HEAD FOR PUMP DISCHARGE TOTAL DYNAMIC HEAD CACULATED CONSERVATIVE BASED ON ABOVE (25 gpm FOR EACH PUMP) PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS STATIC SCREEN CALCULATIONS EXPECTED FLOW 1800 GPM WORST CASE WITH BOTH UPSTREAM LIFTSTATIONS RUNNING Q, INFLUENT CFS 4.01 CFS FLOW IN CF/SEC SCREEN WIDTH 3 FT TARGET FLOW DEPTH 0.8 FT Q, ALLOWABLE 7.15 CFS ALLOWABLE FLOW BASED ON TARGET DEPTH, WIER EQUATION FLOW VELOCITY THROUGH SCREEN 1.67 FT/S BASED IN Q INFLUENT AND TARGET DEPTH INLET PIPE FLOW VELOCITY INLET PIPE ID 18 IN AREA 1.77 SF VEL 2.270 FPS BASED ON PIPE AREA AND Q INFLUENT PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS WASTING/RESCREENING PUMP SIZING CALCULATIONS TRAGET FLOW 75 GPM WATER ELE IN EQ 44.50 FT ELE HIGH POINT ELE 53.00 FT ELE ELEVATION HEAD 8.50 FT FM1 SIZE 4.00 IN L, FM1 500.00 FT Hf, FM1 1.90 FT TDH 10.40 FT 75 GPM - 3 PUMPS IN TOTAL EQTANK MOSTLY EMPTY TOTAL ELEVATION HEAT] INCLUDES EQ. LENGTH FOR VALVES ETC -LONGEST RUN FRICTION HEAD FOR PUMP DISCHARGE TOTAL DYNAMIC HEAD CACULATED PUMP OPERATING POINT TDH 15 FT CONSERVATIVE BASED ON ABOVE Q, PUMP 75 GPM (25 gpm FOR EACH PUMP) PLURIS HAMPSTEAD WWTF PLANT MODIFICATION TO 0.5 MGD ADDENDUM TO THE PROJECT SPECIFICATIONS b-9-21 FIRM C-1989 TABLE OF CONTENTS Part A. Equipment register showing proposed equipment including the number of all pumps and blowers to be supplied. Part B. Construction Sequence Part A. Equipment Register PLANT EXPANSION EQUIPMENT REGISTER TAG ID NO DESCRIPTION MANUFACTURER SUPPLIER P&ID INDEX SPEC PG APP. TAB 3.1 1 STATIC SCREEN GULFSTREAM FAB PLURIS SCR-300101 3.2 1 GLASS LINED EQTANK TARSCO EW2 TNK-300101 3.3 4" 304SS AIR LINE CONTRACTOR 3.4 1 EQ DIFFUSER SYSTEM EW2 CBD-300101 3.5 1 LOW LEVEL SENSOR MEYERS PLURIS LSL-300101 3.6 1 HIGH LEVEL SENSOR MEYERS PLURIS LSH-300101 3.7 2 EQ PUMPS, SUBMERSIBLE 450 GPM @30 FT FLYGHT CONTRACTOR PMP-300101, PMP-300102 3.8 4"-6" SCHED 80 PVC CONTRACTOR 3.9 2 SWING CHECK VALVE CONTRACTOR CHV-300101,CHV-300102 3.10 2 GATE VALVE CONTRACTOR V-300101, V300102 3.11 3 6" & 12" GATE VALVES, SQ. NUT OPER. MEULLER CONTRACTOR 4.1 1 GLASS LINED DIGESTER TANK TARSCO EW2 TNK-400101 4.2 1 DIGESTER DIFFUSER SYSTEM EW2 CBD-400101 4.3 4" 304SS AIR LINE CONTRACTOR 4.4 1 LOW LEVEL SENSOR MEYERS PLURIS LSL-400101 4.5 1 HIGH LEVEL SENSOR MEYERS PLURIS LSH-400101 4.6 1 4" GATE VALVE, SQ. NUT OPER. MEULLER CONTRACTOR 5.1 1 EQ BLOWER AERZEN EW2 BLR-500001 5.2 1 DIGESTER BLOWER AERZEN EW2 BLR-500002 5.3 1 COMMON STAND-BY AERZEN EW2 BLR-500003 5.4 3 PRESURE RELIEF VALVE AERZEN EW2 PRV-500101, PRV-500102, PRV500103 5.5 3 AIR CHECK VALVE AERZEN EW2 CHV-500101, CHV-500102, CHV500103 5.6 5 4" BUTERFLY VALVE, MANUAL CONTRACTOR V-500101-5 5.7 4" 304SS AIR LINE CONTRACTOR 6.1 3 WASTING PUMPS 75 GPM @20 FT MEYERS CONTRACTOR PMP-600101, PMP-700101, PMP-800101 6.2 3 2" PVC CHECK VALVE CONTRACTOR CHV-600101,CHV-700101, CHV800101 6.3 3 2" PVC BALL VALVE, SCHED 80 CONTRACTOR V-600101, V-700101, V-800101 6.4 2"-4" PVC WASTING LINE CONTRACTOR 6.5 2 4" GATE VALVE, SQ. NUT OPER. MEULLER 6.6 1 12" GATE VALVE, SQ. NUT OPER. MEULLER Part B. Construction Sequence 1. The Wilmington Regional Office NCDEQ staff will be notified prior to the construction beginning. 2. The area to be disturbed will be cleared of any vegetation, shrubs and trees. Areas to be excavated such as the tank foundation sites will be grubbed and the root mat will be removed. 3. TASRCO TANK has been tasked with providing turn -key tank construction. This includes the tank foundations and staircases. This work will proceed after the tanks are staked out by a NC PLS. 4. The tanks will be leak tested for a minimum of 24 hours by filling to the respective freeboard elevations. A measurement from the tank rim will be taken at the beginning of the test and at the end. Any precipitation will be taken into account. Tanks will be inspected by the Engineer prior to and after the 24 hour period. Any leaks or issues will be corrected, and if required the test will be repeated. After the tanks have passed the leak testing phase the water will be removed so that he diffusers and pumps can be installed. 5. After the tanks are erected the blower shelter will be constructed. This involves the driving of the support pilings and the pouring of the pad that bridges the two tank foundations. 6. Installation of the proposed pipelines and valves will commence after all existing lines have been located and marked. 7. The static screen will be installed on the Equalization tank and connected to the influent piping. 8. All lines will be pressure tested at 150 psi for a minimum of 2 hours. 9. Diffusers will be installed in both tanks. Air lines will be installed to the blower shelter. 10. The pumps and rail system for the Equalization tank pumps will be installed. 11. The wasting/rescreening pumps will be installed in the MBR Zones. 12. The blowers will be set and plumbed to the air lines per the plans. 13. After all pumps and blowers are set, electrical lines will be run and the various devices connected to power. 14. Both tanks will be filled with enough water to allow for diffuser and pump testing, usually a minimum of 2 feet over the top of the diffusers. 15. Pumps will be tested for operation, rotation verified and a drawdown test performed to confirm the pumping rate. Floats will be tested for correct operation. 16. Blowers will be turned on and the diffuser lines will be checked for leaks and the diffuser patterns will be reviewed to make sure that the air is being properly dispersed throughout the tanks. 17. After all manufacturer's representatives have verified correct installation of all components and all systems have passed all tests and been adequately started up to assure proper operation, the tanks will put into service. 18. NCDEQ staff (Wilmington Regional Office) will be contacted to witness all testing if they wish. Any NCDEQ staff comments will be addressed in a timely manner.