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NC0023884_Industrial User_20210602
1 Sa/is4ury-Iwan UTILITIES May 27, 2021 Mr. Michael Montebello RECEIVED NC Division of Water Resources JUN 0 2 2021 Water Quality Permitting Municipal Unit-Permitting NCDEQ/DWR/NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Transmittal of Permit: 0026- Hitachi Metals North Carolina, Ltd. Dear Mr. Montebello: Please find enclosed the following permit and the reason for reissuing. IUP Reason for Reissuing 0026- Hitachi Metals NC, Ltd. Permit Renewal If you need any additional information, or have any questions, you may contact me at (704)638- 5375. ;cerely;t7ilize OJe fery A Greer Pretreatment Program Coordinator ENCLOSURES CC:PT files 1915 Grubb Ferry Road Salisbury-Rowan Utilities Telephone(704)638-5375 Salisbury,NC 28144 Environmental Services Division Fax (704)638-8476 SaILs4uryRwan UTILITIES June 30, 2021 Mr.Avery Moore Hitachi Metals North Carolina,Ltd. 1 Hitachi Metals Drive China Grove,NC 28023 Subject: Renewal of Pretreatment Discharge Permit#0026 HITACHI METALS North Carolina, Ltd. Dear Mr. Moore: You will find enclosed Hitachi Metals North Carolina,Ltd. pretreatment discharge permit#0026 located in China Grove,Rowan County. The permit renewal includes the following changes: • Added language Part III Special Conditions Section 6 to reflect required Copper&Molybdenum reduction and Pretreatment equipment maintenance practices and submit updates in the Semi-Annual report submittal. • Changed Chromium laboratory detection level from 10 ug/1 to 5 ug/l. • Removed Arsenic permit limit of 0.017 pounds/day. • Arsenic changed to an Industrial User monitored parameter. • Molybdenum added as an Industrial User monitored parameter. Please read this permit carefully so that you will be fully aware of these changes. It is the permittee's responsibility to do so, and to fully comply with all of the permit's requirements. If any requirements contained in this permit are unacceptable,you have the right to an adjudicatory hearing upon written request within thirty (30) days following the receipt of this letter. Unless such demand is made,the provisions of the enclosed permit shall be final and binding. If you have questions regarding this permit or related matters, please do not hesitate to contact me or Sonja Basinger at(704) 638-5375. Sincerely, J ery'A Greer Pretreatment Coordinator Enclosures 1915 Grubb Ferry Road Salisbury-Rowan Utilities Telephone(704)638-5375 Salisbury,NC 28144 Environmental Services Division Fax (704)638-8541 Sa/isbutyRiwan PERMIT INDUSTRIAL USER PRETREATMENT PERMIT(IUP)TO DISCHARGE WASTEWATER UNDER THE CITY OF SALISBURY INDUSTRIAL PRETREATMENT PROGRAM 0026 471 Subpart J IUP Number 40 CFR Category In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable Federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the City of Salisbury Sewer Use Ordinance. The following industry, hereafter referred to by name or as the permittee: Industry Name,Permittee: HITACHI METALS, Ltd. Of NC SIC Code: 3264 Facility Location: 1Hitachi Metals Drive Mailing Address: 1 Hitachi Metals Drive China Grove North Carolina 28023 Contact&Phone: Mr.Avery Moore,Director of Manufacturing, 704-855-2800 ext. 194 Alternate Contact&Phone: Mr.Jeff Goodman,Maintenance Manager,704-855-2800 ext. 191 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the Grant Creek Wastewater Treatment Train of the City of Salisbury listed below: Name of City Facility: City of Salisbury Name of Treatment Train Grant Creek Treatment Train NPDES Number: NC0023884 Treatment Facility Physical Location 1915 Grubb Ferry Road Salisbury(Spencer), N.C.28144-1248 In accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). This permit and the authorization to discharge shall become effective at midnight on: July 1, 2021 This permit and the authorization to discharge shall expire at midnight on: June 30, 2026 2.1- 1AA1 2021 Date Signed Sonj asinger,En ' nmental Services Manager SIU CODE: HIT IUP No.0026 Page 1 of 17 Part I Specific Conditions A. IUP Basic Information: ReceivingControl Authority&WWTP Name: POTW NPDES#: City of Salisbury!Grant Creek WWTT NC0023884 IUP Name: IUP Number: Hitachi Metals,Ltd.Of N.0 0026 IUP Effective Date: Pipe Number: July 1,2021 01 IUP Expiration Date: IUP 40 CFR#: June 30,2026 471 Subpart J B. IUP Modification History: Effective Date Renewal or Modification Description of changes over previous IUP 08/18/91 Renewal 07/01/92 Renewal 09/01/96 Modified Dropped several parameters,added Hg monitoring, VOC monitoring and related"Special Conditions". 11/15/99 Modified Put in new permit format 12/10/99 Modified Removed Priority Pollutants except volatiles 08/15/01 Renewal Issued new permit 01/16/04 Modified New permit format and added new mercury requirement 08/25/06 Renewal Issued new five year permit 03/07/08 Modified New permit format and added new mercury requirement 06/26/09 Modified New permit format,added Ammonia nitrogen monitoring,decreased industry's mercury monitoring frequency,and increased pH limit 6.0-10.0 standard units. 08/01/11 Renewal New permit format. Added state language for Part II General Cond.(2)Reporting;decreased due date for permit renewal applications and notification of process changes from 180 to 90 days;added Slug/ Spill chart to Part III Special Cond.(1);decreased POTW monitoring frequency from 1/6 to 1/12; updated Part III Special Cond.(4);added Part III Special Cond.(5)Certified Laboratory Analysis;changed Mercury collection method from grab to composite;changed Part I Specific Cond. (10)(A)(3)from 0.5 hours to 1.0 hour;changed Part I Specific Cond.(8)(e&f)Definitions and(9)(a) Monitoring by the Permittee(Self-Monitoring); decreased monitoring frequency for Ammonia Nitrogen from 2/6 to 1/6;added monitoring requirements for Phenol and Nickel; removed all organics monitoring except Benzene,Chlorobenzene, and Chloroform;changed responsibility for organics monitoring requirements from POTW to Industry. 04/27/13 Modified Removed self-monitoring requirements for chloroform,pH,and Temperature; revised permit language in Part I,Section 3 and Part II,Sections 5, 16,and 17. 12/13/13 Modified Added self-monitoring for pH and Temperature. Changed all references of"Division of Water Quality"to"Division of Water Resources". 08/21/14 Modified Updated pages 1 and 2 for new primary and alternate contacts. SIU CODE: HIT IUP No.0026 Page 2 of 17 Part I Specific Conditions B. IUP Modification History(Continued): Effective Date Renewal or Modification Description of Changes Over Previous IUP 07/29/16 Renewal Updated permit format to reflect state model; Changed all references of NCDENR to NCDEQ; pH and Temperature IU monitoring changed from 1/6 to daily;Changed flow reports due date to postmarked no later than 7th of each month;revised Special Conditions Section 5 Flow Measurement Requirements to include sampling equipment maintenance and pH meter calibration requirements.Added self-monitoring parameter Arsenic with limit 0.017 lbs/day;Changed units/limits for BOD and TSS from 300mg/I to 500.4 lbs/day,COD from 600 mg/I to 1001 lbs/day,and TKN from 40 mg/I to 67 lbs/day.Increased Zinc limit from 0.220 lbs/day to 0.292 lbs/day. 11/13/2020 Modification Changed language in Part III Specific Conditions Section 2.Total Mercury to reflect test Method EPA 1631 E will be used for mercury monitoring and changed the minimum quantitation detection level to 1 ng/L.Removed IU self-monitoring 1/6 frequency for mercury on the Effluent Limits Table. 7/1/2021 Renewal Added language Part III Special Conditions Section 6 to reflect required Copper&Molybdenum reduction and PT equipment maintenance practices and submit updates in the semi-annual report submittal.Changed Chromium laboratory detection level from 10 ug/I to 5 ug/l.Removed Arsenic permit limit of 0.017#'s/day.Arsenic changed to an IU monitored parameter.Molybdenum added as an IU monitored parameter. C. Authorization Statement: 1)The permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations,monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and the Town Creek Wastewater Treatment Train of the City of Salisbury. 2)The permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the units listed on both the application and inspection forms. IU Treatment Units 1. pH correction 5. Discharge flow measurement 2. Oil&Grease separation 3. Sedimentation(separation) 4. Air Stripping 3) The permittee is hereby authorized to, if required by the City of Salisbury, and after receiving Authorization to Construct (A to C) from the City, construct and operate additional pretreatment units as needed to meet the effluent limitations. SIU CODE: HIT IUP No.0026 Page 3 of 17 D. Description of IUP Discharge(s): Pipe 01 Discharge Point Manhole#8 containing I.0 discharge flowmeter,downstream from combined process and domestic flow.Pipe 01 contains domestic,cooling tower water which goes to the scrubber tanks then to the POTW. Part I Specific Conditions E. Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer.Include and identify all regulated pipes. It:uo.a rmV.rOtE.e.;Pion Ol/lWyrq. ) tiOir ..inf S.location of/lul.,y. ( f `oa I a. rlorf.r. ( ; Si i , 3 ri. I 1 i 1if i NEW F.ILITY-1951 I ) if I • I, wM - .=SIW.to. i run.a 8- 'i I WI ." Ali Mt eirri ...(141\ . FUTURE FACILITY �� r °M. � MWIOIi Nii MMM1li�.+ 1( 1 Ioniros F/cnm v r t We WAN TO .r I auto wwst ►� . t..ttne r. W. Qom- .—r--, • • tt.+e[rro Wr ir3l ,' IC uG — _ `fr : ,. `:.i_,- rr.oRC (tt:.:s oo 11 7 - `� r ; 1 NI ; _ - gl, 9� SIU CODE: HIT IUP No.0026 Page 4 of 17 Part I Specific Conditions F: Effluent Limits and Monitoring Requirements: EFFLUENT LIMITS TABLE I - Pipe #01 WWTP Treatment Train: Grant Creek Treatment Train SIU Name: Hitachi Metals POTW: City of Salisbury POTW NPDES#: NC0023884 Permit#: 0026 Effective Date: July 1,2021 Pipe#: #01 Expiration Date: June 30,2026 40 CFR#: 471, Subpart J THE LIMITS IN THIS TABLE ARE: DISCHARGE FLOW LIMITS 1)Limits for the Entire Permit Period. X Daily Maximum Monthly Avg. 2)Interim Limits for Period#1: 3)Interim Limits for Period#2: 0.250 MGD 0.200 MGD 4)Final Limits 1. pH Limit-The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 to 10.00 standard units at all times. 2. Temperature Limit- The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees Celsius at all times. Limited Parameter Daily Monthly Industry POTW Sample Laboratory and Maximum Average Monitoring Monitoring Collection Detection Units Limit Limit Frequency Frequency Method Level Flow,MGD 0.250 0.200 Daily 1/12 Discharge flow meter pH,s.u.(1) Daily 1/12 Grab Temperature,Celsius(2) Daily 1/12 Grab BOD,lbs/day 500.4 --- 1/6 1/12 Composite 2 mg/1 COD,lbs/day 1001 --- 1/6 1/12 Composite 10 mg/L TSS,lbs/day 500.4 --- 1/6 1/12 Composite 2.5 mg/L TKN,lbs/days 67 --- 1/6 1/12 Composite 1 mg/L Total Chromium,lb/day 0.710 --- 1/6 1/12 Composite 5 ug/L Total Nickel, lb/day .160 --- 1/6 1/12 Composite 5 ug/L Total Zinc, lb/day 0.292 --- 1/6 1/12 Composite 10 ug/L Oil&Grease,mg/I 200 --- 1/6 1/12 Grab 5 mg/L Mercury,ng/L 4. Monitor --- ---- 1/12 Grab 1 ng/L Arsenic, lbs/day Monitor --- 1/6 1/12 Composite 2 ug/L Ammonia nitrogen,mg/I Monitor --- 1/6 1/12 Composite 0.1 mg/1 Molybdenum Monitor --- 1/6 1/12 Composite 10 ug/L #Total Cyanide,lb/106 off-lb 0.470 0.195 1/6 1/12 Grab 10 ug/1 #Total Copper,lb/106 off-lb 18.916 9.16 1/6 1/12 Composite 2 ug/L #Total Lead,lb/106 off-lb 0.681 0.324 1/6 1/12 Composite 2 ug/1 There shall be no discharge of floating solids or visible foam in other than trace amounts. 4 Monitor per Special Conditions in Part III of this permit. SIU CODE: HIT RJP No.0026 Page 5 of 17 Part I Specific Conditions G. Definitions and Limit Page(s)notes: In addition to the definitions in the City of Salisbury Sewer Use Ordinance,the following definitions and requirements apply: a. The "City" when referred to in the text of this permit shall mean the Environmental Services Division of Salisbury- Rowan Utilities. b. "Daily" shall mean any day or any part of a day during which the permittee's process operates or on which a wastewater discharge occurs. c. A "grab sample," for monitoring requirements, shall mean a single "dip and take" sample, not exceeding fifteen minutes total collection time,taken at a representative point in the discharge stream. d. A "composite sample," for monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume,not less than 100 ml,collected every hour during the entire discharge period of 24 hours. Sampling day shall be a typical production,and discharge day. e.A "daily average" shall mean the sum of all values obtained for a parameter in any twenty-four hour period divided by the number of results for that parameter from analysis of samples collected during that twenty-four hour period. f A "daily maximum" shall mean the largest numerical result obtained for a parameter in any twenty-four hour period, from analysis of samples collected during that twenty-four hour period. g.A"four-day average"for a parameter shall mean the average value obtained for a parameter from a minimum of four individual composite samples collected within the same calendar month. h. A "monthly average" shall mean the sum of all values obtained for a parameter in a calendar month,divided by the number of results for that parameter in that calendar month. i. A "sampling event" shall mean the collection of a grab or composite sample at the discharge point(s) described in Part I.A.of this permit and the proper preservation of those samples during and after collection. j. A "monitoring event" shall mean a sampling event, followed by proper analysis of the samples collected within the regulated holding time, completion of required chain-of-custody, IDMR forms, and other documentation, and filing with the Environmental Services Division the required analytical reports by the applicable deadline(reference General Conditions Part 2). k. "TTO"or"Total Toxic Organics"shall mean the sum of the concentrations of the toxic organic compounds listed in 40 CFR 433.11 (e)that apply to the permittee's process discharge. 1. "Toxicity" shall mean the qualitative characteristic of a discharge which is measured by the bioassay procedure currently approved by the State of North Carolina which uses live Ceriodaphnia to indicate the presence or absence of toxic substances in wastewater discharges. m. "Priority Pollutants" shall mean those organic chemicals, metals, and other substances defined in the Federal Register 40 CFR Part 122,Appendix D. n.The "Semi-Annual Report Periods"shall mean the intervals of January through June,and July through December of each year. o. The term "Sewer Use Ordinance" shall mean the most recent revision of those parts of the City of Salisbury's Utilities Ordinance which regulate discharges to the City of Salisbury collection system, particularly Chapter 25, Article VIII,Sewer Use Regulations. SIU CODE: HIT IUP No.0026 Page 6 of 17 Part I Specific Conditions p. A "slug" or "slug discharge" is any discharge of a non-routine, episodic nature, including but not limited to an accidental spill or a non-customary batch discharge. q. A "three-day average" for a parameter shall mean the average value obtained for a parameter from a minimum of three individual composite samples collected within the same calendar month. -Definitions of Monitoring Frequency- A monitoring frequency of 1/12 when applied to monitoring of SIU's by the City shall mean a minimum of one monitoring event during a calendar year. Monitoring frequency for industrial dischargers is designated as a fraction of each semi-annual report period. The fractional designations used in this permit shall have the following meanings when applied to self-monitoring by SIU's. 1. 1/6 Shall mean one monitoring event during January or February and one monitoring event during July or August. 2.2/6 Shall mean one monitoring event during each calendar month of January,February,July,and August. 3.3/6 Shall mean one monitoring event during each calendar month of January,February,March,July,August, and September. 4.4/6 Shall mean one monitoring event during each calendar month of January,February,March,April,July, August,September,and October. 5.5/6 Shall mean one monitoring event during every calendar month except the months of June and December. 6.6/6 Shall mean one monitoring event during every calendar month. 7. 1/12 Shall mean one monitoring event during each calendar year,with that monitoring event being completed during one of the following months:January,February,March,July,August,or September. SIU CODE: HIT IUP No.0026 Page 7 of 17 PART II General Conditions Part II General Conditions Outline: 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to Comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed Substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of Pretreatment Facilities 12. Duty to provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling p P g Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream,body of water,or substance.Monitoring points shall not be changed without notification to and approval by,the permit issuing authority. 2. A. Reporting 1)Monitoring results obtained by the permittee shall be summarized and reported on Indirect Discharge Monitoring Report Forms(IDMR),postmarked no later than the last calendar day following the month in which the samples were taken. If no discharge occurs during a calendar month in which a sampling event was to have occurred,an IDMR form with the phrase "no discharge"shall be submitted for that month.Copies of these and all other reports required herein shall be submitted to the following address: Salisbury-Rowan Utilities Environmental Services Division Pretreatment Program Coordinator 1915 Grubb Ferry Road Salisbury,N.C.28144-1248 2)If the sampling performed by the permittee indicates a violation,the permittee shall notify the City within 24 hours of becoming aware of the violation.The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City within 30 days after becoming aware of the violation. B. Flow Measurement Reporting Requirements: 1.Measurement Frequency and Reporting a) The flow measurement frequency for each discharge point regulated by this permit is continuous. b) The total discharge volume from the beginning to the end of each composite sampling event shall be recorded in gallons per day or million gallons per day and shall be reported to the City in those units along with the analytical data from the sampling event. A State-approved Indirect Discharge Monitoring Report (IDMR) form shall also be submitted for each sampling event. The flow recorded during the sampling event shall be converted to thousands of gallons per day,and shall be indicated in those units on the IDMR form. SIU CODE: HIT IUP No.0026 Page 8 of 17 PART II General Conditions c) During every calendar month, the permittee shall maintain a log of readings from the totalizer of each discharge flow meter. The permittee shall record a totalizer entry for each day of the month that a discharge occurred. For any day during which a totalizer reading did not increase, a notation shall be made on the log indicatingthe reason there was no change. totalizer readings shall be recorded at 24 hour intervals, Daily g within+/- 1.0 hours of a regular time established by the permittee. d) The permittee shall submit to Environmental Services postmarked no later than the 7th of each month, copies of all totalizer logs compiled during the previous month. Each monthly log submitted must clearly show the meter manufacturer's name, the serial number of the device, the original date of installation, the units of flow(gallons,cubic feet,etc.),and the factor by which the difference in consecutive totalizer readings must be multiplied to obtain the actual volume discharged. Logs may be faxed or emailed to the Pretreatment Program Coordinator. e) Permittee shall also show on each monthly log, a calculation of: (a) The total flow from the first day of each month through the first day of the following month,and(b)The total flow for each 24 hour period. The calculated flow must be converted by the permittee to units of gallons or million gallons as appropriate. C. Calibration of Flow Measurement Devices Each permittee required to measure discharge flow must consistently maintain such equipment in operating condition and within design accuracy specifications. Calibration shall be performed at least once during each semi-annual report period. D. Semi-Annual Reports-Requirements for Industrial Dischargers: The permittee, whether subject to Federal categorical standards or not [40 CFR 403.12(e)&40 CFR 403.12(h)], shall submit Semi-Annual Reports covering the months of January through June, and the months of July through December. The report for the period of January through June shall be postmarked no later than July 10th. The report for July through December shall be postmarked no later than January 10th, and must contain the following information listed below. 1.Non-Categorical Dischargers shall submit: (a)A description of the nature, concentration, and flow rate for any new or previously unreported discharge containing any substance limited by this permit or prohibited by the Salisbury Sewer Use Ordinance. (b)The results of any monitoring in excess of that required by this permit, if the results were determined by a North Carolina certified laboratory. Monitoring results obtained from a laboratory not certified by the state of North Carolina must also be reported, but the wording "Non-certified results" must be clearly indicated on each page of data submitted. (c)A written description of anv change or modification to the permittee's pretreatment process equipment that has not previously been submitted in writing. (d)A report of any increase or decrease in average water consumption of more than ten percent of the amount consumed during the previous semi-annual report period. (e) A report of any change in production rate that amounted to more than ten percent of the rate during the previous semi-annual report period. (f) A report containing a description of any unreported modification of manufacturing facilities that has occurred since the last semi-annual report, if that modification had the potential of affecting any wastewater discharged by the permittee. SIU CODE: HIT IUP No.0026 Page 9 of 17 PART II General Conditions (g) Copies of Material Safety Data Sheets not previously submitted for any substance present on the permittee's premises during the period covered by the report, if that substance contains pollutants limited by this permit or prohibited by the Salisbury Sewer Use Ordinance. (h) At least once during the six-month period covered by each semi-annual report, a letter, calibration certificate, or similar documentation signed by a qualified professional who has the ability to calibrate the permittee's discharge flow monitoring equipment to design accuracy specifications. The documentation submitted shall also indicate whether any adjustment was required to bring the flow measurement system within specifications. 2.Categorical Dischargers shall submit: In addition to the above reporting requirements for non-categorical dischargers, the permittee whose process is subject to Federal categorical production-based limits shall keep records of average daily production rates for that categorical process.The permittee shall include a summary of average production rates in each semi-annual report. The average production rate that is reported shall be based on the past two six-month compliance periods. The months on which the permittee bases the average production rates must be clearly noted on the production report. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 q CFR Part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. In addition,the test procedure shall be conducted utilizing recognized techniques that will produce the lowest practical detection limit for each analyte and sample matrix. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s)designated herein(Pipe 01)more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City.The City may require more frequent monitoring,or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit.Any permit noncompliance constitutes a violation of the City of Salisbury Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit,which has a reasonable likelihood of adversely affecting human health,the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible,all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids,sludges,filter backwash,or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment,storage,and/or disposal of"Hazardous waste"as defined under the Federal Resource Conservation and Recovery Act. SIU CODE: HIT IUP No.0026 Page 10 of 17 PART II General Conditions 9. Upset Conditions An"upset"means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee.An upset does not include noncompliance to the extent caused by operational error,improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance.The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environmental Quality,Division of Water Resources,the Regional Administrator of the Environmental Protection Agency,the City and/or their authorized representatives,upon the presentation of credentials: 1)To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit;and 2)At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit;to inspect any monitoring equipment or monitoring method required in this permit;and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. These,and any other records and data maintained by the permittee which provide information related to the operation of the permittee's pretreatment system or which may influence the quality of the permittee's discharge, shall be made available by the permittee during inspections by the City;the Department of Environmental Quality; and by the Environmental Protection Agency. Except for data determined to be confidential under the Sewer Use Ordinance,all reports prepared in accordance with the terms of this permit shall be available for public inspection at the Environmental Services Division Office. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Utilities Director or his/her designees,within a reasonable time,any information which the Director,his/her designee,or the Division of Water Resources may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records that are required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility,or overall responsibility for environmental matters for the company,a new authorization satisfying the requirements of this section must be submitted to the Utilities Director prior to or together with any reports to be signed by an authorized representative. SIU CODE: HIT IUP No.0026 Page 11 of 17 PART II General Conditions 14. Toxic Pollutants If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities,or penalties established pursuant to any applicable Federal and/or State law or regulation,which includes the City of Salisbury Code of Ordinances. 17. Penalties The Sewer Use Ordinance of the City of Salisbury provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms,conditions,or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance.These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner,new user,different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property,or any exclusive privileges,nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and,if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation,Termination This permit may be modified,revoked and reissued or terminated with cause in accordance to the requirements of the City of Salisbury Sewer Use Ordinance and North Carolina General Statute or implementing regulations. SIU CODE: HIT IUP No.0026 Page 12 of 17 PART II General Conditions 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for re-issuance of this permit at least 90 days prior to its expiration date. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the City of any planned significant changes to the permittee's operations or system,which might alter the nature,quality,or volume of its wastewater at least 90 days before the change.The permittee shall not begin the changes until receiving written approval from the City.Also see Part II,Section 30 of this permit for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to: (a) increases or decrease to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the City; (d) new or changed product lines; (e) new or changed manufacturing processes and/or chemicals;or (f) new or changed customers. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener This permit shall be modified or,alternatively,revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit.The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified,or alternatively,revoked and reissued,to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D),304(b)(2),and 307(a)(2)of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1)contains different conditions or is otherwise more stringent than any effluent limitation in this permit;or 2)controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations. SIU CODE: HIT IUP No.0026 Page 13 of 17 PART II General Conditions 30. Reports of Potential Problems The permittee shall notify the Environmental Services Division immediately by telephone of all discharges that could cause problems to the POTW, including any slug loadings as defined by 40 CFR 403.5(b). The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit.The permittee shall also notify the POTW which it's facility discharges to and Environmental Services Division immediately of any changes at its facility affecting the potential for spills and other accidental discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the Sewer Use Ordinance.If the permittee experiences such a discharge,the permittee shall inform the Environmental Services Division immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge,type of waste,concentration,and volume-if known-and corrective actions taken by the permittee.A written follow-up report thereof shall be filed by the permittee within five(5)days,unless waived by the Environmental Services Division. Additionally,the permittee in the event of the release of a slug discharge which may present a hazard to the public, to municipal employees,or which may do harm to the collection system,treatment facilities or the treatment process,the discharger must notify by telephone immediately the following persons or agencies until the accidental spill has been reported: o City of Salisbury Fire Department 704-638-5351 o Environmental Services Division,Pretreatment Department,704-638-5375,(8:00am-4:30pm) o Water/Sewer Maintenance&Construction Division (Emergencies affecting water or sewer service.)704-638-5339 o Grant Creek Treatment Train(24 hr.-7 days/wk)704-638-5374* o Town Creek Treatment Train (24 hr.-7 days/wk)704-638-5377* *Notify the municipal treatment train plant operator on duty at the facility into which you are permitted to discharge.That information is available on the cover page of this permit. Such notification will not relieve the permittee from any liability,which may be incurred as a result of the discharge, but failure to notify shall be a violation of this permit and subject to enforcement action,including revocation or termination of this permit. SIU CODE: HIT IUP No.0026 Page 14 of 17 PART II General Conditions 31. Signatory Requirements All reports or information submitted to fulfill the requirements of this permit must be signed and certified by a ranking and duly-authorized agent of the permittee. The following certification statement must be included as an integral part of each report listed above under "Signatory Requirements"and must be signed by the permittee's authorized agent: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine and imprisonment for knowing violations. (Signature) (Date) (Title) SIU CODE: HIT IUP No.0026 Page 15 of 17 PART III Special Conditions 1. Required Slug Control Plan The permittee shall provide protection from accidental discharges of prohibited materials or other substances regulated by this permit. The permittee is hereby notified that he shall develop,submit,obtain City approval of,and implement a written Slug Control Plan within 90 days of the effective date of this permit. Description of Measure,Activity,Plan,etc. Required Completion/Implementation Date 1. Implementation of current and updated Slug/Spill Continuous Control Plan upon POTW approval 2. Review and update Slug/Spill Control Plan to assure Annual update(based on calendar year) continuous effectiveness Submit to POTW for approval within 30 days of update The plan submitted shall include the followingmeasures as necessaryto assureprotection of the POTW from 1 slug loads: the construction of containment dikes around pretreatment units, around process units containing liquids,and chemical storage areas;the rerouting of floor drains in manufacturing areas to a holding area located upstream of the discharge to the pretreatment unit; and the plugging of floor drains in chemical storage areas, and in other areas as needed to protect the POTW. The permittee shall provide updates to the City as required by Part II, Section 30 of this permit. Modifications to the measures shall be approved by the City prior to installation/ implementation. If a measure fails, Environmental Services shall be notified within 24 hours. 2. Total Mercury Beginning January 1,2021,test method EPA 1631E will be used for mercury monitoring. Laboratories must be North Carolina certified and able to reach a minimum quantitation level of 1.0 ng/l. The Permittee shall perform quarterly Mercury monitoring in January,February and March 2021 and submit results on IDMR form to this office. If the quarterly average indicates total mercury present in the permittee's discharge at a concentration exceeding 50 ng/L every effort should be made by the permittee to find the source of mercury in their effluent and submit to this office the findings and corrective actions taken.The permittee will then be required to perform quarterly Mercury monitoring in July,August and September 2021 and submit results as above. This permit may be re-opened by the Environmental Services Division to impose a numerical limit for total mercury. 3. Conditions Affecting WWTP Performance Shouldpollutants discharged bythepermittee contribute to a degradation of theperformance of the POTW,the City g g may require the permittee to conduct a treatability study for the suspect pollutant(s). In addition,the City may reopen and modify this permit as necessary to further regulate any pollutants causing such degradation of performance. 4. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. SIU CODE: HIT IUP No.0026 Page 16 of 17 PART III Special Conditions 5. Flow Measurement and Sampling Point Requirements a) Dischargers subject to Federal categorical mass-based effluent limits, production-based effluent limits, or Combined Waste stream Formula effluent limits must install and maintain appropriate discharge flow measurement devices utilizing methods consistent with approved scientific practices to insure the accuracy and reliability of measurements of the volume of all discharges which are required to be monitored by this permit. Dischargers not otherwise required to install such discharge flow measurement devices, may be required by the City to install the devices if,in their judgment,such devices are necessary. b) The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes. The devices(and associated flow channels) shall be installed, calibrated and maintained to ensure accuracy. The meter shall be calibrated at a minimum of once every six months. Modifications to the flow metering equipment shall be approved by the City prior to installation. If a required flow measurement device fails,Environmental Services shall be notified within 24 hours.The permittee has 72 hours to return to compliance(and report total water consumption in the interim). c) The sampling point and associated sampling equipment (including sampling tubing) shall be properly maintained at all times. d) Calibration and documentation of the pH meter is required for all wastewater needing pH adjustment. pH must be compliant with effluent limits prior to discharge into City sewer. Record of the initial pH and the adjusted pH shall be documented. 6. Semi-Annual Reports Requirements In addition to Part II(D)requirements,the permittee shall take appropriate actions to reduce high levels of Copper and Molybdenum in their effluent wastewater discharge and implement increased intervals for pretreatment equipment maintenance/cleaning. Documentation of activities shall be included on each Semi-Annual Report submittal. SIU CODE: HIT IUP No.0026 Page 17 of 17 Salisburyhow IUP SYNOPSIS CITY OF SALISBURY- INDUSTRIAL PRETREATMENT PROGRAM May 27,2021 A. IUP Basic Information ReceivingControl Authority & WWTP name : POTW NPDES # : City of Salisbury WWTP NC0023884 IUP Name : IUP Number : Hitachi Metals North Carolina, Ltd. 0026 IUP Effective date : Pipe Numbers, list all July 1, 2021 regulated pipes: 01 IUP Expiration date : IUP 40 CFR # (if June 30, 2026 applicable), or N/A: 471 Subpart J B. IUP Survey & Application form Enclosed C. IU Inspection form Enclosed D. RATIONALE FOR LIMITATIONS : As listed on the IUP Effluent Limits Page, PART I Specific Conditions, Section F of the IUP. RATIONALE #1 : Review of IU Monitoring Data, with no Over Allocation situation: Arsenic monitoring parameter was removed as a permitted limit of 0 . 017 #' s/day and changed to a IU monitored parameter due to all sample analysis results @ less than (<) Laboratory detection levels for the past 2 years (November 2018 to present) . Molybdenum self-monitoring parameter added due to sample analysis detections during City-monitoring LTMP events during duration of the past 5 year permit cycle. SIU CODE: HIT PERMIT #0026 Page 1 RATIONALE #2 : Categorical Industrial Limits, with no Over Allocation situation: Total Cyanide, Total Copper, Total Lead: Categorical Limits- subject to 40 CFR # 471 Subpart J RATIONALE #3a: Over Allocation Prevention, with IU pollutant reduction: N/A RATIONALE #3b: Interim Limits for IU pollutant reduction: N/A RATIONALE #4 : 4 . ) Other Rationale for Limitations : The following basis was used for developing IUP Limits. Flow: Unchanged (flow limit 0 . 250 mgd) : SIU had a daily max flow of 0 . 100 mgd in 2020 . No exceedance violations in past 5 year permit cycle and historical data was reviewed. pH and Temp: per SUO Oil & Grease: Unchanged (200 mg/1 permit limit) - Historical Data/HWA reviewed. 2 year concentration average @ 45 mg/1 BOD: Unchanged (Permitted limit @ 500 . 4 lbs/day) -Historical Data/HWA reviewed. COD: Unchanged (Permitted limit @ 1001 lbs/day) -Historical Data/HWA reviewed. TSS: Unchanged (Permitted limit @ 500 . 4 lbs/day) -Historical Data/HWA reviewed. TKN: Unchanged (Permitted limit @ 67 lbs/day) -Historical Data/HWA reviewed. Total Chromium: Unchanged (Permitted limit @ . 710 lbs/day) due to 2 year data average of 0 . 060 lbs/day. Total Nickel: Unchanged (Permitted limit @ . 160 lbs/day) due to 2 year data average of . 0042 lbs/day. Zinc: Unchanged ( . 292 lbs/day) -- due to 2 year data average of . 0359 lbs/day. SIU CODE: HIT PERMIT #0026 Page 2 RATIONALE #5: No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were above the SUO Local Limits, but less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU Avg SIU % of MAHL 5% MAHL, mg/1 lbs/day lbs/day Ammonia 9.38 3 . 44 . 99 347 . 31 Nitrogen Molybdenum 3 . 725 1 . 41 79. 8 1 . 7597 Mercury . 000069 . 00002 1 . 14 . 001757 SIU CODE: HIT PERMIT #0026 Page 3 ------------- - -Z( •)c Sa/isburyawae UT/LMES SALISBURY-ROWAN UTILITIES ENVIRONMENTAL SERVICES DIVISION INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION The information provided on this questionnaire serves two functions: 1. To determine if your facility is in need of a Significant Industrial User(SIU) Industrial User Pretreatment Permit(IUP)for the discharge of wastewater to the City of Salisbury's Publicly Owned Treatment Works (POTW)sanitary sewer system. 2. If a SIU IUP is required,this survey shall serve as the application for that IUP and the information will be used to issue the IUP. PLEASE REFER TO THE GUIDANCE FOR COMPLETING THE INDUSTRIAL USER SURVEY/APPLICATION INSTRUCTIONS, INCLUDED WITH THIS APPLICATION. Submit this application along with a non-refundable application fee of$250.00 to: Salisbury-Rowan Utilities Environmental Services Division 1915 Grubb Ferry Road Salisbury, N.C. 28144-1248 Attn.: Pretreatment Program Coordinator Your permit application cannot be processed until all analytical results from a North Carolina certified laboratory are submitted.A respresentative list of N.C. certified laboratories may be obtained from the Pretreatment Program Coordinator if not supplied with this application.The applicant is responsible for verifying that the laboratory's North Carolina certification is current before contracting for analytical work. Unless instructed otherwise, each applicant must submit the results of the following effluent analyses: BOD Nitrate+Nitrite Total Zinc pH* Total Arsenic Temperature* Total Cadmium Total Phosphorus Total Chromium Total Suspended Solids Total Copper Total Kjeldahl Nitrogen Total Lead Chemical Oxygen Demand Total Mercury Cyanide Total Nickel Ammonia Total Silver Analyses indicated by "*" must be performed on grab samples. The remaining analyses listed above must be performed on a 1 hr. x 24 hr. composite sample preserved according to EPA protocols. Analytical reports must be accompanied by sample preservation and chain-of-custody documentation. Additional sampling and analysis may be required, depending on the characteristics of the discharge,the nature of the process, and whether your facility's discharge is subject to Federal Categorical Standards. INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION STATUS of APPLICANT/APPLICATION - PLEASE CHECK ONE [ ] New Permit for Proposed Discharge Anticipated Date of initial process wastewater discharge [ ] Existing Unpermitted Discharge [X] Permit Renewal for Existing SIU Permit,existing non-SIU permit,or other written permission from POTW. Note If this application requests a greater amount of wastewater discharge[flow], a greater amount of pollutant discharge or a discharge of different pollutants than specified in the last wastewater permit application for this facility,or any other significant changes, please indicate this as needed in the applicable Questions,especially Questions A8 and E7. Note to Signing Official: In accordance with Title 40 of the Code of Federal Regulations Part 403.14, information and data provided in this questionnaire which identifies the content,volume, and frequency of discharge shall be available to the public without restriction. Requests for confidential treatment of other Information shall be governed by procedures specified in 40 CFR Part 2. This is to be signed by the Authorized Representative of your firm,as defined in 40 CFR Part 403.12(1)and Section 25-1 of the Code of the City of Salisbury,after adequate completion of this form and review of the information by the signing representative. I, Avery Moore (print name), Director of Manufacturing (print title), certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information submitted is,to the best of my knowledge and belief, accurate and complete. I am an authorized representative of the user and am authorized to execute this certification on behalf of the user. I am aware that there are significant penalties for submitting false information in violation of this certification, including the possibility of fines and/or imprisonment. I also certify that I have completed the necessary notification as required by the POTW to document my qualification as an Authorized Representative as set forth in 40 CFR Part 403.12 (1) and Section 25-1 of the Code of the City of Salisbury. 3/30/2021 CIAPC d. )1c-t,1.t Date Signigure of Representative (Seal, if applicable) IUP Application/Industrial Waste Survey 2012 Page 2 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION A—GENERAL INFORMATION 1. For the production or manufacturing facility for which this application is being completed: Facility name Hitachi Metals North Carolina,Ltd. Physical address 1 Hitachi Metals Drive China Grove NC 28023 Mailing address(if different) General Telephone Number 704-855-2800 General Fax Number 704-855-2750 Website 2. If applicable,general information about the corporate office, parent company,etc. [ ]N/A Company name Physical address Mailing address(if different) General Telephone Number General Fax Number Website 3. Primary Authorized Representative authorized to represent this firm in official dealings with the Publicly Owned Treatment Works(POTW). Name Avery Moore Title Director of Manufacturing _ Telephone/Cell/Fax 704-855-2800 Ext. 194/704-433-7600 Email Avery.Moore©hitmet.com Primary work _X_Facility _Corporate Office Other—List address here: location: 4. Alternate Authorized Contact for when the Primary Authorized Representative is not available. Name Jeff Goodman Title Maintenance Manager Telephone/Cell/Fax 704-855-2800 Ext. 191 Email Jeff.Goodman@hitmet.com Primary work _X_Facility Corporate Office Other—List address here: location: 5. On-Site Contact. If neither person identified in items 3 and 4 above are located at the production or manufacturing facility for which this application is being completed provide an on-site contact person available to answer questions regarding statements made on this survey as well as conduct a walkthrough of the facility: Name Nelly Cable Title HR Manager Telephone/Cell/Fax 704-855-2800 Ext.143 Email Nelly.Cable@hitmet.com IUP Application/Industrial Waste Survey 2012 Page 3 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION A—GENERAL INFORMATION -continued 6. Identify the general type of manufacturing, production and/or service(s)conducted at the site(i.e. electroplating, printing,painting,food processing,warehousing, meat packing, machine shop, etc.). Greater detail to be provided in question A. 7. Ceramic Ferrite Magnet Manufacturing 7. Provide a detailed narrative description of the manufacturing/production p g/p oduction process(es)and/or service activities identified in question A. 6. and conducted at the facility identified in question A. 1. Raw Materials Mixing,Calcining, Fine Milling, Pressing,Sintering,Grinding, Inspection and Warehouse. 8. Are any process changes or expansions planned during the next five years? [ ]Yes [ X ] No If yes, describe the nature of the planned changes or expansions. As needed, clarify if answers to other application questions are for before or after the change/expansion. If the facility has an existing permit, indicate if these changes could or will result in the facility requesting changes to their existing permit. 9. List the Standard Industrial Classification Number(s)(SIC#)or North American Industry Classification System(NAICS)codes for your facility. If listing more than one code,indicate the percentage of production. SIC/NAICS code: SIC Code:3264 I Percentage of production 10. In what month and year were the facility's operation(s)at this location(as specified in A. 7.above) established and under what name? Facility Name Month Year Hitachi Metals of North Carolina October 1989 11. Has your facility undergone any changes in licensed ownership since the date noted in question A. 10? [ ]Yes [X ]No If yes, complete table. Facility Name Month Year IUP Application/Industrial Waste Survey 2012 Page 4 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Section B—Flow Diagram/Schematics, Site Layout,and Pretreatment System Flow Diagram [See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit Application included with this application. PRODUCTION/PROCESS SCHEMATIC FLOW DIAGRAM(REQUIRED) — 1—\..--- idoefte 01:S.•13•31 Ilookerp. / • I ""'""• Si: '/44 1 .; Ii i • 1 , I W • •• __ ,— 9T_ • • OIITCRT- 7 . ,- // -i1 ' - �+-• __ Q _rL_r l l wtfR I Y f gi,/ SIU CODE. LUT Perron 00026 Page 3 of 16 IUP Application/Industrial Waste Survey 2012 Page 5 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION J ,1-1"N / T.le $ "\i,. :- ,.1 1 to flarmormr.. -� ! ={ 4 I / II,! w.rnm-is1 I . J L--i I , � .ci . //;.:;, 7 ____ _ :- L .),,:fc . I R NI. ir mfte�ft..., ' rK' a.w 7 I - SIU CODE: HIT Permit#0026 Page 3 of 16 IUP Application/Industrial Waste Survey 2012 Page 6 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Section B—Flow Diagram/Schematics,Site Layout,and Pretreatment System Flow Diagram [See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit Application included with this application. PLANT SITE LAYOUT(REQUIRED) 4 IRO f1lR Ate_ \ - I.mar....r..or n....,a. ;S Nlnf t I.mfts of Of } 9 IN .Ir i Ipl,.cruir.I79.3 iigi ��/ 1 l• . - __ puraw rAcuarrI -,. ' o�� align_ ..7 (( sl�l - —e .....C) i 0 1 sm..l I I mlrarus"MLI T �jFll ` SW=Mat ' r I f J �dr I %� I 1 r I y. - ,w oaGrp 11 .t t^. /�-' A I !n an iii t �.I I •. ,.! ' I� SIU CODE: HIT Permit#0026 Page 3 of 16 IUP Application/Industrial Waste Survey 2012 Page 7 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION 1/ , _. I i 1a Si I I - � • V 1 ()()) J 7 �llT.IM Siiii I 0,010AN MOO HmL :ri t. ..., . \ . • I 1 .K' o w I 1I�/ SIU CODE: PIT Perron#0026 Page 3 of 16 IUP Application/Industrial Waste Survey 2012 Page 8 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Section B—Flow Diagram/Schematics, Site Layout, and Pretreatment System Flow Diagram [See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit Application included with this application. WASTEWATER PRETREATMENT SYSTEM FLOW DIAGRAM (IF APPLICABLE) IUP Application/Industrial Waste Survey 2012 Page 9 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION I `N =K y� fY, Z � w (('''' MQ�I..�PI..M II.arpr H 1\,.. *ni .6.4:C(L:::" ' ' - I , "ii~mat wen -' r"°a a " I ayrJ jI ■r Rlril�FdCIL1T1- lr.^!�' -- ,ice . I F* I Walla ReffITY Er"- 1 1 • I (1 I T F } y J a : 6 nom mom mas .-� .` r¢ ` . n.IN.m ,I t i tt I .Ii - SIU CODE: HIT Permit#0026 Page 3 of 16 IUP Application/Industrial Waste Survey 2012 Page 10 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION C—FACILITY OPERATION CHARACTERISTICS Office/Administrative Staff Monday Tuesday Wednesday Thursday Friday Saturday Sunday #Employees _ 12 12 12 12 12 - Start/End Time 8:00-4:30 8:00-4:30 8:00-4:30 8:00-4:30 8:00-4:30 Production Staff Monday Tuesday Wednesday Thursday Friday Saturda Sunday y 1"Shift #Employees 24 24 24 _ 24 24 24 24 Start Time 6:00am 6:00am 6:00am 6:00am 6:00am 6:00am 6:00am End Time 6:00pm 6:00pm 6:00pm 6:00pm 6:00pm 6:00pm 6:00pm 2nd Shift #Employees 24 24 24 24 24 24 24 Start Time 6:00pm 6:00pm 6:00pm 6:00pm 6:00pm 6:00pm 6:00pm End Time 6:00am 6:00am 6:00am 6:00am 6:00am 6:00am 6:00am 3rd Shift #Employees Start Time EndTime Shift Activities SHIFT DESCRIPTION OF SHIFT ACTIVITIES Monday 1s' 6:00am-6:00pm Office 8:00am-4:30pm 2nd 6:00pm-6:00am 3rd Tuesday 1 s'_ 6:00am-6:00pm Office 8:OOam-4:30pm 2nd 6:00pm-6:00am 3rd Wednesday 1S1 6:00am-6:00pm Office 8:OOam-4:30pm 2nd 6:00pm-6:00am 3rd Thursday 1s' 6:00am-6:00pm Office 8:OOam-4:30pm 2nd 6:00pm-6:00am 3rd Friday 151 6:00am-6:00pm Office 8:OOam-4:30pm 2nd 6:00pm-6:00am 3rd Saturday 15' 6:OOam-6:0Opm 2nd 6:00pm-6:00am 3rd Sunday 15' 6:00am-6:00pm 2nd 6:00pm-6:00am 3rd IUP Application/Industrial Waste Survey 2012 Page 11 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION D— PROCESS INFORMATION NOTE: The following information must be completed for each product line. Please make copies of this page if necessary. Information revealed in this section may be held confidential and proprietary under 40 CFR 403.14 at the request of the Industrial User and the approval of the POTW. The request for confidentiality must be made at the time of the initial submission of the application. Should such a request be made and accepted in compliance with Section 25-207 of the Code of the City of Salisbury these page(s)will be removed before review by any non- regulatory personnel. 1. Principal product(s)produced: Ceramic Ferrite Magnets 2. Raw materials and process additives used: Iron Oxide Strontium Carbonate Lanthanum Oxide Cobalt oxide Boric Acid Chromium Aluminum Ammonia bicarbonate Silica Calcium Water 3. Maximum and average production rate of this particular product line(please specify units being reported): Average Production Rate Maximum Production Rate Units 1 lmillion pcs 400metric tons 18Millionpcs 750metrictons Metric Tons 4. The production process is[ ]Batch [X ]Continuous If batch, please enter the average number of batches per 24 hours. [ ] If both, please enter%or production [ 100 %] Batch [ 100 %]Continuous 5. Days and hours of operation for this product line: From: 6:00am to 6:00pm 6. Days and Hours of discharge for this product line: From: 6:00am to 6:00pm 7. Is production subject to seasonal variation? [ ]Yes [X ] No If yes, briefly describe the seasonal production cycles: IUP Application/Industrial Waste Survey 2012 Page 12 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E—WATER USE AND WASTEWATER DISCHARGE INFORMATION 1. Please indicate source(s)of water used at your facility: Source Type Check One If yes,... Well [ I Yes [X I No How many are there? How many are in use at this time? City [X I Yes [ ]No List all Account numbers: 7500676-7000312 Surface Water [ ]Yes [X I No Identify the source: Other ( ]Yes [X]No Explain: 2. Does this facility provide any treatment to the incoming water to improve the water quality prior to its use in the facility, (i.e.deionization,reverse osmosis, ultra filtration,pH adjustment,etc.)? [ I Yes [X]No If yes,complete table. Treatment Process Chemicals Used Wastewater Generated and Volume(gpd) 3. This facility uses water for the following: (Please record"n/a"if the application/use does not apply to the operations at your facility.) Detailed Description of Maximum Average [E]stimated Type of Application/Use Applicable Operation(s) Volume Volume or and/or Equipment Used Used [M]easured (gallons/day) (gallons/day) Process Mixing/milling 140000 42110 [ ]E [X]M Water Into Product 0 [ ]E [ I M Process Related Facility/Equipment Grinders. Goes to recycled 1000 100 [X] E [ ] M Washdown* water return. Process Contact Cooling or Warming Cooling Towers 5000 2000 [X] E [ )M Water Process Related Air-Pollution Control Scrubbers, Recycled water 0 0 ( ]E I ]M Unit Process Related Employee Showers Not required,optional 100 10 [XI E [ ]M Lab Nothing 0 0 [ ]E I ]M Maintenance Shop Only Hand wash sink 100 100 [X]E [ ]M Boilers(Please specify if live and/or dry No, Slurry heaters and 500 200 [X I E [ ] steam is used.) water only evaporates M Backwash Water No 0 0 [ ]E [ ]M Pump Sealant Water No 0 0 [ ]E [ ]M General Facility/Equipment Washdown' Floor scrubber 300 100 [ ]E [ ]M Other non-contact water uses: boilers; Cooling Towers 5500 1500 [X)E [ ] M non-contact cooling/warming water, general air conditioning,cooling towers, chillers, HVAC, etc. Domestic(e.g.restroom(s),non-process Sinks,showers 4000 1000 [X]E ( I M related employee showers, cafeteria, kitchen,breakroom etc.) Other,please describe [ ]E [ ]M Total No Change 156500 47120 'Please document clean up schedules in Shift activities in Section C. Floors are cleaned by floor scrubber once per day or several times per week. IUP Application/Industrial Waste Survey 2012 Page 13 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E—WATER USE AND WASTEWATER DISCHARGE INFORMATION (continued) 4. The facility generates wastewater from the following areas and that water is discharged where If the source of wastewater discharged does not exist at your facility record"n/a".If there is no discharge from the applicable source,record"no discharge". Wastewater is Source of Wastewater Discharged Pretreated? Volume Estimated(E)or To Where Discharged Measured(M) (gallons/day) a.Process PIPE 01 _jX]_yes [ ] no 40333 [ ]E [x] M b.Water Into Product J ] yes j X] no Li E [ ] M c.Process Related Settled and evaporated [ ] yes [X] no [ ]E [ ] M Facility/Equipment Washdown" d.Process Contact Cooling PIPE 01 [X] yes [ ] no 40333 [ ]E [x] M or Warming Water _ e.Process Related Air- PIPE 01 [X] yes [ ] no ( I E [x I M Pollution Control Unit f. Process Related [ ] yes [X] no [ 1 E [ ] M Employee Showers _g.Lab [ 1 yes [X] no `[_]E 1_1 M h.Maintenance Shop [ ] yes [X] no [ ]E i. Backwash Water [ ] yes [X] no [ ]E [ ] M j. Pump Sealant Water [ ] yes [X] no [ 1 E [ ] M k.General [ ] yes [X] no [ ]E [ ] M Facility/Equipment Washdown' I. Other non-contact water PIPE 01 (X J yes [ ] no Discharged to [ I E [ ] M uses: boilers;non-contact scrubber cooling/warming water, tanks,then general air conditioning, discharged to cooling towers,chillers, POTW HVAC,etc. m. Domestic(e.g. PIPE 01 [ 1 yes [X] no 1000 [X]E [ ] M restroom(s),non-process related employee showers,cafeteria, kitchen,breakroom etc.) n.Groundwater/Remediated [ ] yes [XI no [ ]E [ ] M Groundwater o.Storm Water Runoff Outfall _j_Lyes [X] no [ ]E [ ] M p.Tank Bottoms [_]_yes [X] no [ ]E [ ] M q.Other,please specify [ ] yes [X] no [ 1 E [ ] M r. Total Discharged to PIPE 01 41333 POTW "Please document clean up schedules in Shift activities in Section C. 5. Identify the daily maximum flow limit requested. Please explain any differences between the requested flow limit and actual flows listed in E.4. Requested Daily Maximum Flow Limit,gpd: No Change .250MGD Requested Monthly onthly Average Flow Limit,gpd: No Change .200MGD Explanation: No Change needed to permit IUP Application/Industrial Waste Survey 2012 Page 14 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F— CHEMICALS, POLLUTANTS, WASTES 1. Complete Checklist for Priority, Conventional, Non-Conventional, and Other Pollutants. All chemicals require that TWO columns are checked Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS#] _ at Facility at Facility POTW POTW (mg/I) Acid Extractable Organic Compounds (EPA Method 625) 2-Chlorophenol 95-57-8 X X 2,4-Dichlorophenol 120-83-2 X X 2,4-Dimethylphenol 105-67-9 X X 2,4-Dinitrophenol 51-28-5 X X 2-Methyl-4,6-dinitrophenol _ 534-52-1 X X 4-Chloro-3-methylphenol 59-50-7 X X 2-Nitrophenol 88-75-5 X X 4-Nitrophenol 100-02-7 X X Pentachlorophenol 87-86-5 X X Phenol 108-95-2 X X 2,4,6-Trichlorophenol 88-06-2 X X Base Neutral Organic Compounds (EPA Method 625) 1,2,4-Trichlorobenzene 120-82-1 X X 1,2-Dichlorobenzene 95-50-1 X X 1,2-Diphenylhydrazine 122-66-7 X X 1,3-Dichlorobenzene 541-73-1 X X 1,4-Dichlorobenzene 106-46-7 X X 2,4-Dinitrotoluene 121-14-2 X X 2,6-Dinitrotoluene 606-20-2 X X 2-Chloronaphthalene 91-58-7 X X 3,3-Dichlorobenzidine 91-94-1 X X 4-Bromophenyl phenyl ether 101-55-3 X X 4-Chlorophenyl phenyl ether 7005-72-3 X X Acenaphthene 83-32-9 X X Acenaphthylene 208-96-8 X X Anthracene 120-12-7 X X Benzidine 92-87-5 X X Benzo(a)anthracene 56-55-3 X X Benzo(a)pyrene 50-32-8 X X Benzo(b)fluoranthene 205-99-2 X X Benzo(ghi)perylene 191-24-2 X X Benzo(k)fluoranthene 207-08-9 X X Bis(2-chloroethoxy)methane 111-91-1 X X Bis(2-chloroethyl)ether 111-44-4 X X Bis(2-chioroisopropyl)ether 102-60-1 X X Bis(2-ethylhexyl)phthalate 117-81-7 X X [DEHP] Butyl benzyl phthalate[BBP] 85-68-7 X X Chrysene 218-01-9 X X I Di-n-butyl phthalate [DBP] 84-74-2 X X Di-n-octyl phthalate[DOP] 117-84-0 X X IUP Application/Industrial Waste Survey 2012 Page 15 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F—CHEMICALS, POLLUTANTS, WASTES (continued) All chemicals require that TWO columns are checked Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS#] at Facility at Facility POTW POTW (mg/I) Base Neutral Organic Compounds (continued) Dibenzo(a,h)anthracene 53-70-3 X X Diethyl phthalate[DEP] 84-66-2 X X Dimethyl phthalate[DMP] 131-11-3 X X Fluoranthene 206-44-0 X X Fluorene 86-73-7 X X Hexachlorobenzene 118-74-1 X X Hexachlorobutadiene 87-68-3 X X Hexachlorocyclopentadiene 77-47-4 X X Hexachloroethane 67-72-1 X X Indeno(1,2,3-cd)pyrene 193-39-5 X X Isophorone 78-59-1 X X N-nitroso-di-n-propylamine 621-64-7 X X N-nitrosodimethylamine 62-75-9 X X N-nitrosodiphenylamine 86-30-6 X X Naphthalene 91-20-3 X X Nitrobenzene 98-95-3 X X Phenanthrene 85-01-8 X X Pyrene 129-00-0 X X Metals Aluminum X X Antimony 7440-36-0 X X Arsenic 7440-38-2 X X <.005mg/I Beryllium 7440-41-7 X X Cadmium 7440-43-9 X X X Chromium 7440-47-3 X X .263mg/L Copper 7440-50-8 X X .286mg/L Lead 7439-92-1 X X <.005mg/L Mercury 7439-97-6 X X 1.62e-5mg/L Molybdenum 7439-98-7 X X 3.38mg/L Nickel 7440-02-0 X X .0278ug/L Selenium 7782-49-2 X X Silver 7440-22-4 X X Thallium 7440-28-0 X X Zinc 7440-66-6 X X .315ug/L Other Inorganic Pollutants Barium 7440-39-3 X X Chloride X X Cyanide 57-12-5 X X <0.008mg/I Fluoride X X IUP Application/Industrial Waste Survey 2012 Page 16 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E —SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued) All chemicals require that TWO columns are checked Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS/4] at Facility at Facility POTW POTW (mg/I) Purgeable Volatile Organic Compounds [VOCs] (EPA Method 624) 1,1,1-Trichloroethane 71-55-6 X X 1,1,2,2-Tetrachloroethane 79-34-5 X X 1,1,2-Trichloroethane 79-00-5 X X 1,1-Dichloroethane 75-34-3 X X 1,1-Dichloroethylene 75-35-4 X X 1,2-Dichloroethane 107-06-2 X X 1,2-Dichloropropane 78-87-5 X X 2-Chloroethyl vinyl ether 110-75-8 X X Acrolein 107-02-8 X X Acrylonitrile 107-13-1 X X Benzene 71-43-2 X X Bromodichloromethane 75-27-4 _ X X Bromoform 75-25-2 X X Bromomethane 74-83-9 X X Carbon tetrachloride 56-23-5 X X Chlorobenzene 108-90-7 X X Chloroethane 75-00-3 X X Chloroform 67-66-3 X X Chloromethane 74-87-3 X X Cis 1,3-Dichloropropene X X Dibromochloromethane 594-18-3 X X Ethylbenzene 100-41-4 X X Methylene chloride 75-09-2 X X Tetrachloroethylene 127-18-4 X X Toluene 108-88-3 X X Trans 1,3-Dichloropropene X X Trans-1,2-Dichloroethylene 156-60-5 X X Trichloroethylene 79-01-6 X X Trichlorofluoromethane X X Vinyl chloride 75-01-4 X X Other Pollutants of Concern Xylene X X BOD X X 1696mg/I TSS X X <2.6mg/I Ammonia X X 13.2mg/I Total Phosphorus X X Total Nitrogen X X 16.6mg/I Oil &Grease X X 122.5mg/I range of Ph X X 6.0-10.0 Act 7.38S.U. IUP Application/Industrial Waste Survey 2012 Page 17 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F—CHEMICALS, POLLUTANTS, WASTES (continued) 2. If any wastewater analyses have been performed on the wastewater discharge(s)from your facilities, please attach to this survey a copy of the lab report, chain of custodies and location of where the samples were taken for the most recent sampling date. Do not attach analyses performed by the POTW or analytical data already delivered to the POTW. 3. Does your facility complete a Toxic Release Inventory?[ ]Yes [X ] No If yes, most recent copy attached OR POTW already has 4. Please list boiler and cooling tower treatment additives or MSD sheets and dosage rates for each. Type of Boiler or Treatment Additive Name Purpose of Additive Dosage,with units Cooling Unit Cooling Towers Seltect 414 Inhibitor 360s/min Bellacid 325 Biocide 360s/min Selcide 797 Liquid Bromine 360s/min 5. Do you have any storage tank(s)at your facility? [X]Yes ` ] No If yes,complete the chart below. Associated with o v 8 3 .o [P]rocess; v r > ° 7 [W]astewater c ^ 2 m ° Volume treatment; Spill Q (in [G]roundwater Containment Tank ID gallons) Contents remediation; Devices Seltect 414 I A 50 Seltect 414 Process CT Yes Bellacid 325 I A 50 Bellacid 325 Process CT Yes Selcide 797 I A 50 Selcide 797 Process CT Yes 6. Are any liquid wastes or sludges(i.e. acids,alkalies, heavy metal sludges,inks, dyes,oil,grease,organic compounds, paints, pesticides, plating wastes,pretreatment sludges, solvents,thinners,waste product,etc.) from this firm disposed of by means other than discharge to the sewer system? [X ]Yes [ ] No If yes , please complete the followin : Nature of Waste hauler's Treatment Facility's Disposal facility's Est. Gallons or hauled name, Name, EPA ID#and Name, EPA ID#and Pounds per Waste and date EPA ID#and address Address Year hauled off Last hauled address Process Sludge Concord Industrial Concord _ Brown and Ferris 200 metric tons Oil&Sludge Concord Industrial Concord Brown and Ferris 15 metric tons Oil Hazmat Charlotte Hazmat 48000 gal 7. Is this facility a small quantity, large quantity,or conditionally exempt Hazardous Waste Generator? [ ] Small Quantity [ ] Large Quantity [ ] Conditionally Exempt [X ] Not Applicable Facility's EPA Hazardous Waste Generator ID#: Waste Codes: IUP Application/Industrial Waste Survey 2012 Page 18 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION G—WASTEWATER TREATMENT, FLOW, AND SAMPLING EQUIPMENT 1. Is the wastewater generated by this facility treated prior to discharge to the POTW? [X]Yes [ ]No If yes, please complete the chart below. If a particular pretreatment unit only treats part of the wastewater, indicate this below and in the diagram required by Section B. Pretreatment Unit [Y]es[N]o Additional Information Chemicals Used Activated Carbon Air Stripping Y Magnesium Hydroxide Biological Treatment Activated Sludge Rotating Biological Contactor(RBC) Trickling Filter Sequencing Batch Reactor(SBR) Other Chemical Precipitation Chlorination,for disinfection Cyanide Destruction Defoaming Agents Dissolved Air Floatation list all individual units of DAF here (DAF) equalization pH adjustment chemical precipitation Other Flow equalization, aerated Size(gallons) Before After Pretreatment Flow equalization, Size(gallons) not aerated Before After Pretreatment Grease and Oil Removal Grease Trap,Size for employee cafeteria, Oil Water Separator kitchen, breakroom,etc. Other Grease and Oil Removal Grease Trap, Size for food manufacturing Oil Water Separator process wastewater Other Grease and Oil Removal Grease Trap, Size for non-food _X_Oil Water Separator manufacturing process Other wastewater Heat Reclamation/Exchange Ion Exchange(for wastewater treatment) Neutralization, pH Y Magnesium Hydroxide adjustment Ozonation _ Reverse Osmosis(for wastewater treatment) Septic Tank Silver Recovery Solids Separation, Belt Press Centrifugation Clarification, Dewatering, Clarification Cyclone Removal,etc. Filter Press Filtration Flocculation Grit Removal Microfiltration Nanofiltration Screening X_Sedimentation Septic Tank Ultrafiltration Other Solvent Separation Spill protection Y SPCC IUP Application/Industrial Waste Survey 2012 Page 19 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION G-WASTEWATER TREATMENT, FLOW, AND SAMPLING EQUIPMENT (continued) 2. Describe wastewater flow measuring methods and/or equipment. If applicable,list the meter's current interval,flow volume, pulse frequency and reporting units: Hach FL901 Ultrasonic Flow Meter Continuous Pulse in gallons. Endress Hauser PH Meter-PH Continuous Oakton PH and temp meter-PH and temp Celsius 3 List procedures employed to ensure the accuracy of flow measurement method/equipment. Frequency of Cleaning: Quarterly or as needed Calibration method: _ calibration performed by: Frazier Engineering Training/credentials of calibration staff: Date of most recent calibration: 10/12/2020 Copy of Calibration Certificate POTW already has_X_ OR Copy attached 4. Describe the sampling method and associated equipment utilized at the facility. Identify staff or contract lab responsible for sampling. Describe sampling technician training. Sampling Equipment/Method: Self Monitoring/Pace Analytical Sampling staff: Avery Moore/Pace Analytical Training/credentials of sampling staff: Avery Moore 1UP Application/Industrial Waste Survey 2012 Page 20 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION H —CATEGORICAL STATUS 1. Check any products listed below that are manufactured or activities that are performed at this facility: [ )40 CFR 467 Aluminum Forming [ 140 CFR 432 Meat Products [ J40 CFR 427 Asbestos Manufacturing [ J40 CFR 433 Metal Finishing [ ]40 CFR 461 Battery Manufacturing [ )40 CFR 464 Metal Molding&Casting [ )40 CFR 431 Builders Paper&Board Mills [ 140 CFR 436 Mineral Mining&Processing [ J40 CFR 407 Canned &Preserved Fruits&Veg. [X]40 CFR 471 Nonferrous Metal, Form& Powders [ 140 CFR 408 Canned&Preserved Seafood [ )40 CFR 421 Nonferrous Metals Manufacturing [ 140 CFR 458 Carbon Black Manufacturing [ )40 CFR 414 OCPSF [ 140 CFR 411 Cement Manufacturing [ ]40 CFR 435 Oil&Gas Extraction [ )40 CFR 437 Centralized Waste Treatment [ ]40 CFR 440 Ore Mining&Dressing [ )40 CFR 434 Coal Mining [ )40 CFR 446 Paint Formulating ( )40 CFR 465 Coil Coating [ 140 CFR 443 Paving&Roofing Materials Mfg. [ 140 CFR 468 Copper Forming [ ]40 CFR 455 Pesticide Manufacturing [ 140 CFR 405 Dairy Products Processing [ ]40 CFR 419 Petroleum Refining [ ]40 CFR 469 Electrical, Electronics Components [ ]40 CFR 439 Pharmaceutical Manufacturing ( ]40 CFR 413 Electroplating [ 140 CFR 422 Phosphate Manufacturing ( ]40 CFR 457 Explosives Manufacturing [ ]40 CFR 459 Photographic Supplies [ ]40 CFR 412 Feedlots [ ]40 CFR 463 Plastics Molding&Forming I ]40 CFR 424 Ferroalloy Manufacturing [ ]40 CFR 466 Porcelain Enameling [ ]40 CFR 418 Fertilizer Manufacturing [ 140 CFR 430 Pulp, Paper,&Paperboard ( 140 CFR 464 Foundries, Metal Mold&Casting [ ]40 CFR 428 Rubber Manufacturing I 140 CFR 426 Glass Manufacturing [ ]40 CFR 417 Soap&Detergent Manufacturing [ ]40 CFR 406 Grain Mills [ )40 CFR 423 Steam Electric Power Generation ( )40 CFR 454 Gum&Wood Chemical Manufacturing ( )40 CFR 460 Hospitals [ 140 CFR 409 Sugar Processing ( ]40 CFR 447 Ink Formulating [ )40 CFR 410 Textile Mills ( )40 CFR 415 Inorganic Chemical Manufacturing [ )40 CFR 429 Timber Products Processing [ ]40 CFR 420 Iron&Steel Manufacturing [ 140 CFR 442 Transportation Equipment Cleaning ( ]40 CFR 425 Leather Tanning&Finishing [X]OTHER SUBPARTJ If any are checked,continue with Questions 2 and 3 of this Section Otherwise,check here and skip to next Section. IUP Application/Industrial Waste Survey 2012 Page 21 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION H—CATEGORICAL STATUS-continued 2. Is there a discharge from any of the above checked categorical operations to the POTW? [X]Yes [ J No If Yes,complete table. Process operation name 40 CFR, subpart, 40 CFR New Date initial Date(s)major operations,etc Source Date process start-up change* NonFerrous Forming __ 471 SUBPART J 1989 *Date(s)of commencement of construction of any major upgrades,updates, refits,or reinstallations of the operation since the start-up date. From the above,is this facility a[ ] New Source [X] Existing Source [ ]Unknown 3. Are there any"dilution"wastestreams that flow through the current/proposed monitoring point? Yes [ ] NoIX ] If Yes, ensure these wastestreams are clearly identified as such in question E,4. IUP Application/Industrial Waste Survey 2012 Page 22 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION I—SLUG/SPILL PREVENTION and WASTE MINIMIZATION 1. Enter employees responsible for notifying the POTW in the event of a spill, bypass, pretreatment facility upset, or other unusual discharge or problem and employees authorized to close down production if needed, along with information about training and procedures. If information is formalized in a Plan of some kind, list Plan Number and page#. fi ionof POTW Pla n cat O Name, Authority to close Plan Name, page# down production page# Designated No change to Spill Plan Employee(s) Training of those employees Procedures How other staff know when and how to contact designated individuals? 2. Does the facility have measures, equipment, and/or plans to protect the POTW and/or sanitary sewer in the event of accidental spills, slugs, or other inappropriate discharges)? [X]Yes [ ] No If yes, complete table. For measures that are formalized in a Plan of some kind (eg., Spill Prevention Control and Countermeasure Plan, Spill/Slug Control Plan,Toxic Organic Management Plan), list Plan Number and page#. Note: the POTW may request copies of the identified plans. Measures to protect POTW and/or sanitary sewer Plan Name and page#s, if applicable No change to SPCC or SWPC plans 3. Does your company have a pollution prevention/waste minimization/recycling/reuse program established, or have had a pollution prevention or other waste minimization audit conducted? [X]Yes [ ] No If yes, complete Table. Name of Plan/Audit Most recent copy POTW already has copy attached ISO 14001:2015 certified (CERT-0106174) Yes IUP Application/Industrial Waste Survey 2012 Page 23 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION 4. Please check"current", "projected"or"N/A"for all codes below relating to your facility's wastewater discharge. N/A Current Projected Code Description [j [X] [ ] W13 Improved maintenance scheduling, record keeping,or procedures [ ] [X] [ ] W14 Changed production schedule to minimize equipment and feedstock changeovers [X] [ ] [ ] W19 Other changes in operating practices(please explain) [X ] [ ] [ ] W21 Instituted procedures to insure that materials do not stay in inventory beyond shelf life [X ] [ ] [ ] W22 Began to test outdated material—continue to use if still effective [X ] [ ] [ ] W23 Eliminated shelf-life requirements for stable materials [ ] [X] [ ] W24 Instituted better labeling procedures [X ] [ ] [ ] W25 Instituted clearinghouse to exchange materials that would otherwise be discarded [ ] [X ] [ ] W29 Other changes in inventory control(please explain) Inventory reduction due to FIFO and strict ordering practices [X ] [ J [ J W31 Improved storage or stacking procedures [X ] [ ] [ ] W32 Improved procedures for loading, unloading and transfer operations [ ] [ X] [ ] W33 Installed overflow alarms,and/or automatic shutoff valves [ ] [ X] [ ] W34 Installed secondary containment [X ] [ ] [ ] W35 Installed vapor recovery systems [ ] [X] [ ] W36 Implemented inspections or monitoring program of potential spill or leak sources [ ] [X] [ ] W39 Other spill and leak prevention(please explain) SPCC and SWPC Plans [ X] [ ] [ ] W41 Increased purity of raw materials [ X J [ ] [ ] W42 Substituted raw materials [ X] [ ] [ ] W49 Other raw materials modifications(please explain) [ ] [X] [ ] W51 Instituted recirculation within a process [X ] [ ] [ ] W52 Modified equipment, layout,and/or piping [X ] [ ] [ ] W53 Use of different process catalyst [ ] [X] [ ] W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers [X] [ ] [ ] W55 Change from small volume containers to bulk containers to minimize discarding of empty containers IUP Application/Industrial Waste Survey 2012 Page 24 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION N/A Current Projected Code Description [X ] [ ] [ ] W58 Other process modifications(please explain) [X] [ ] [ ] W59 Modified stripping/cleaning equipment [X] [ ] [ ] W60 Changed to mechanical stripping/cleaning devices(from solvents or other materials) [X] [ ] [ ] W61 Changed to aqueous cleaners(from solvents or other materials) [X ] [ ] [ ] W62 Reduced the number of solvents used to make waste more amendable to recycling [ Xi [ ] [ ] W63 Modified containment procedures for cleaning units [ X] [ ] [ ] W64 Improved draining procedures [ X] [ ] [ ] W66 Modified or installed rinse systems [ X] [ ] [ ] W67 Improved rinse equipment design [ X] [ ] [ ] W68 Improved rinse equipment operation [ X] [ ] [ ] W71 Other cleaning and degreasing operation(please explain) [ X] [ ] [ ] W72 Modified spray systems or equipment [ Xi [ ] [ ] W73 Substituted coating materials used [ X] [ ] [ ] W74 Improved application techniques [ X] [ ] [ ] W75 Changed from spray to other system [ X] [ ] [ ] W78 Other surface preparation and finishing(please explain) [ X] [ ] [ ] W81 Changed product specifications [ X] [ ] [ ] W82 Modified design or composition of product [ X] [ ] [ ] W83 Modified packaging [ X] [ ] [ ] W89 Other product modifications(please explain) [ X] [ ] [ ] W99 Other(please explain) IUP Application/Industrial Waste Survey 2012 Page 25 of 26 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION J-OTHER PERMITS 1. List all environmental control permits currently managed for or by this facility. Examples:air,National Pollutant Discharge Elimination System(NPDES),Industrial User Permits(IUP),Resources Conservation and Recovery Act(RCRA),groundwater, storm water,general, non-discharge,and septic tank. Be prepared to provide the POTW with copies of identified permits and related records. Permit Type Permit Number Issuing Agency Air Permit 06911 /R07 NCDEQ IUP 0026 Salisbury-Rowan Utilities Storm water Permit NCG070057 NCDEQ 2. With regard to the parent company and all subsidiaries,list all wastewater discharge permits issued to cover similar operations to those at this facility. Examples: National Pollutant Discharge Elimination System (NPDES), Industrial User Permits(IUP),groundwater,general, non-discharge,and septic tank. Be prepared to provide the POTW with copies of identified permits and related records. Facility and Permit Type Permit Number Issuing Agency Location None 3. With regard to the parent company and all subsidiaries,list all environmental permits applied for in the United States where issuance was denied OR the permit was terminated prior to the expiration date. Examples:air, NPDES, IUP, RCRA,groundwater storm water,general,non-discharge, and septic tank. Be prepared to provide the POTW with copies of identified permits and related records. Reason for Permit Type Issuing Agency Date Facility Name Denial/Termination and Location None IUP Application/Industrial Waste Survey 2012 Page 26 of 26 imiim .._...,. ._..,. ... _ 111 CERTIFICATE OF REGISTRATION This is to certify that Hitachi Metals North Carolina, Ltd. 1 Hitachi Metals Drive, China Grove, North Carolina 28023-9461 USA operates an Environmental Management System which complies with the requirements of ISO 14001 :2015 for the following scope of certification The Manufacture of Ceramic Magnets for Industrial and Automotive Applications. Certificate No.: CERT-0106174 Original Certification Date: April 22, 2004 File No.: 1500927 Certification Effective Date: October 16, 2020 Issue Date: November 10, 2020 Certificate Expiry Date: October 15, 2023 , Lead14-.14/ Oa& Heather Mahon Global Head of Technical Services SAI Global Assurance / .0 of AultlLq r •P CI 7 .. A C C R E D I T E D O►/�Il// MANAGEMENT 9V511[M'S `OCN'ri0 ARR' ISO 14001 CtRTIF ICA i ION BODY Registered by: Terms a Canada Limited(SAI cation),20 Carlson Court,Suite 200,Toronto,Ontario M9W out Canada.This registration is subject to the nsi Global SAI GLOBAL Terms and Conditions for Certification While all due care and skill was exercised in carrying out this assessment,SAI Global accepts responsibility only for proven negligence.This certificate remains the property of SAI Global and must be returned to them upon request. To verify that this certificate is current,please refer to the SAI Global On-Line Certification Register: runs llwWw samlobal com/en-ns/assn,ance/auditiml and certificalmn/certification remsnY Sa/isbu y-RUTIiwan INDUSTRIAL PRETREATMENT INSPECTION FORM Name of Industry: Hitachi Metals, LTD of NC IUP#0026 Address of Industry: /Hitachi Metals Drive IUP Expiration Date: China Grove,N.C. 28023 June 30,2021 Industry Representatives: Title Avery Moore Director of Manufacturing Tim Harris Quality Manager POTW Representatives: Title Jeff Greer Pretreatment Program Coordinator Mark Monroe Regulatory Compliance Technician Date of Inspection: June 30, 2020 Time of Inspection /1:00 am Purpose of Inspection: Annual X Other(Describe) POTW to which IU discharges Grant Creek Treatment Train NPDES#NC0023884 Is SW currently in SNC?No If yes,for what? PART I-INITIAL INTERVIEW Has anything changed since the last inspection tr IUP application in the following: COMMENTS Product NO Raw Materials Used NO Manufacturing processes NO Categorical,if applicable NO Production Rate NO---But IU stated production tonnage has been down slightly. #Employees: 116 Permanent #Shifts: I"12 hours-6:00 am-6:00pm ; 2"d 12 hours-6:00pm-6:00 am. #Days/Week: Facility operates 24 hours per day, 7 days per week PART II-PLANT TOUR-Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A-PRODUCTION AND STORAGE AREAS 1. Are there floors drains in the production area? YES Where do they go? There are trenches located throughout production&storage areas that are used for containment. There are no drains to these trenches, but they are pumped to the drag tank There are no floor drains in the new production areas in Building#2.Note:All machinery has been removed from Building#2. 2.Are production areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? YES Comments: There are sumps in the basement floor of Building#2 that would require manual pumping to remove spills-no direct connection to POTW from these sumps. Building#2 is no longer in service and is mainly used for warehousing. 3.Are there floor drains in the storage area? YES Where do they go? Same as#1. 4.Are storage tanks and areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? YES Same as#1. Oil storage building in SE corner of Building#1 and Building#2 has a recessed floor and no drains. 5.Are process and storage tanks and pipes labeled? YES IU continuing to upgrade pipe labeling throughout facility Page 1 f i109 71! /7.ojO 6.How are off-spec raw materials,and products disposed of? The off-spec raw materials and products are either reused or sold to NUCOR of Monroe,NC. Also,IU is recycling some off-spec raw materials in-house. 7.When is the production area cleaned? Floors are cleaned by floor scrubbers once per day or several times per week 8.Is the wastewater from cleaning the production area discharged to the POTW? NO 90%of cleaning water is now detergent free and the water from scrubbers is emptied into the concrete basin(sludge)adjacent to the drag tanks between building#1 &building#2.POTW receives the water that overflows from the drag tanks. This basin is associated with the ISO 14001 2015 edition certification. Water evaporates from this and the material is hauled to the landfill. Concrete basin was last cleaned July 2019. 9.What non-process wastewaters are discharged to POTW? Domestic and cooling tower water goes through scrubber#1 before being discharged to the POTW. Part II,Section A.Comments: • Southeastern Labs maintains the chemicals in the cooling towers by performing checks of the chemical levels and replacement as needed. • There is an outside building for storage of new and old oil. It is located on the far right side of the main building. The empty totes for oil are stored inside until they receive new totes.In addition, an oil shed located behind building#2 is being used for container storage. • Rare earth magnets ceased production at the end of January 2015. PART II-Plant Tour Section B-PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1.Does operator seem knowledgeable about the system? YES 2.Are all units operational? YES Units in Building#1 are operational. There is no pretreatment equipment in Building#2. 3.How often does operator/maintenance person check system? Visual inspection and check at the beginning of each shift by the facility maintenance personnel.Repairs are ordered and performed as needed. This is part of their daily maintenance checklist which includes monitoring of the raw material storage area. 4.Is there an operator for each shift? YES Maintenance staff 5.How and when is sludge disposed of? On an as needed basis, the trenches around the system and plant are pumped out and cleaned by the SIU The sludge is put into a concrete pit outside of Building#2. It is mixed with an absorbent material and then hauled off site by Concord Industrial Service Company, Inc. to the Allied Waste landfill. The piping under this pit has been plugged. IU also stated the grinding and pressing area are cleaned on an as needed basis. 6.Is there schedule for preventative maintenance? YES Grinder recirculation pumps are checked monthly. The system is checked to ensure the water flows properly, but there is no maintenance required of the system. The system is checked every day and maintenance is performed if needed. There are automatic alarms on the pumps if there are problems with the system. If these pumps go down, the POTW would receive more water. IU is in process of upgrading these pumps that incorporate an agitator on suction impellor to prevent sludge from entering pump(IU has changed out approximately 98%of these pumps at time of inspection). Part II,Section B.Comments: The scrubber tanks outside of the building act as the pretreatment system. The gases are precipitated into liquid which forms an acid. Wastewater entering these tanks is treated with magnesium powder mixed with water which forms magnesium hydroxide in order to adjust pH.IU has recently conducted an upgrade to their pH probe. If pH is out of range, an audible alarm sounds and an alarm also appears on a monitoring screen. The solids are settled out. The water goes through a scrubber system then discharged to the POTW when it overflows the drag tank An oil-water separator is also used and a small amount of water is discharged to the POTW from this treatment. Page 2 PART II-Plant Tour Section C-SAMPLING POINT(S)AND FLOW MEASUREMENT (Collect a sample if desired.) 1.Does an outside lab complete sampling? NO If yes,name of lab. Research&Analytical Laboratories of Kernersville,NC performs analysis only. 2.If industry completes sampling,ask the industty representative to describe sampling procedures. The SIU collects samples and fills out COC's. The contract lab provides the pre-preserved bottles and a rented composite sampler. Sampler is set up by the SIU. The samples are collected and packed in an iced cooler and picked up by contract lab. 3.Is flow measurement equipment operational? YES Meter Reading:79238 4.Is there a calibration log for the flow meter? YES Part II,Section C Comments: The flow meter calibration log is typically submitted every six months(January-June reporting period and July—December reporting period). Calibration is typically performed in April and October.SIU has the means to provide backup power to the flow meter if necessary. NOTE:Research and Analytical Labs, Inc.performs temperature verification and calibration of hand held pH meter monthly. PART III-EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1.Are files well organized? YES 2.Are sample collection/chain-of-custody forms filled out properly? YES 3.Do results in files agree with reports sent to POTW? YES 4.Who has authority to shut down production should a spill or slug discharge occur? Avery Moore,Director of Manufacturing;Jeff Goodman, Maintenance Engineer;and shift supervisors at night 5.How does SIU inform employees of whom to call at IOTW in case of spill/slug? Monthly safety meetings and the written policy is posted.Spill training is covered annually(Last conducted on October 2019). 6.Slug/Spill Control Plan Required? YES Last update submitted: January 10,2020 7.Is SIU implementing slug/spill plan? YES Review procedures.In general,SIU implements spill kits.If a spill occurs, maintenance is contacted immediately. Spill plan is kept in front office. Part III Comments:The annual update to the Slug/Spill Plan is due by January,2021 INSPECTION RESULTS Comments,Required or Recommended Actions Molybdenum and Copper reduction was discussed during inspection. IU has been addressing Copper issue since inspection on 11/16/2017(copper reduction has been achieved with a pump replacement program that has reduced copper residue).Note: The old pump seals were failing and flooding motor windings, releasing copper to wastewater effluent. Molybdenum reduction has been addressed by IU by switching chemical used for cooling tower water treatment with a molybdenum free chemical.IU will investigate other processes for possible molybdenum sources, including raw materials used. Note:IU stated traces of Moly was detected in Oil/Water separator from hydraulic oils used at facility.IU followed up with vendor and IU was told that vendors'hydraulic oils were Moly free. IU will inform Pretreatment Depa nt of on-going progress concerning Copper and Molybdenum reduction. Signature of Inspector(s) Date: '7[ Date: 9 /•Lo Date: Page 3 Workbook Name : Copy of Grant Creek_HWA AT 2018—Approved., Worksheet Name:Firred: 5/26/2021, 9:57 AM Page 1 of 4 Allocation Table Spreadsheet Instructions: Headworks last approved: 02/22/18 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is"2". 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Allocation Table updated: 05/26/21 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in Permits last modified: 11/13/20 this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTW=>Grant Creek WWTT NPDES4 >NC0023884 i FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please list slphabetieiy) number number Industry Date Date Expires MGD gal/day m 1 lbs/da m 1 lbs/da 1 Nouryon 0002 01 2869-414 09/01/19 11/09/20 08/31/24 0.3830 383,000_ 300.00_ 500.00 2 CSP Composites 0036 01 3089-463 09/30/19 11/10/20 09/29/24 0.0638 63,800 102.00 106.00 11 3 Freirich Foods 0007 01 2013 03/30/21 03/29/26 0.1500 150,000 1520.00 500.00 4 Hitachi Metals 0026 01 3264-471-J 07/01/21 06/30/26 0.2000 200,0 500.40 500.40 5 Innospec Active Chemicals 0038 01 2843 10/01/17 11/13/20 09/30/22 0.0700 70,000 825.00 75.00 6 7 _ 8 9 --- i i 10 Column Totals=> 0.8668 866,800 32471 , 1681 Basis=> NPDES Design Design MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 7.5000 20829 20204 Uncontrollable Loading(lbs/day)_> 5.2390 10923 10923 Total Allowable for Industry(MAIL)(lbs/day)=> 2.2610 9905.8 9280 Total Permitted to Industry(lbs/day)_> 0.8668 3247 1681 MAIL left(lbs/day)_> 1.3942 6658 7599 Percent Allow.Ind.(MAIL)still available(%)_> 61.7% 67.2% 81.9% Percent MAID,still available(%)_> 18.6% 32.0% 37.6% 5 Percent MARL(lbs/day)_> 0.3750 1041 1010 HWA.AT Revised:November 2005 Workbook Name : Copy of Grant Creek_HWA AT 2018_Approved., Worksheet Name:F�irited. 5/26/2021, 9:57 AM Page 2 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 05/26/21 Permits last modified: 11/13/20 POTW=>Grant Creek WWTT NPDESAc>NC0023884 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list elphabeticig) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day 1 Nouryon 0002 01 219.00 699.53 ( 0.1500 0.0800 0.4200 2 CSP Composites 0036 01 8.60 0.0521 3 Freirich Foods 0007 01 4 Hitachi Metals 0026 01 0.7100 9.1600' 0.1950 5 Innospec Active Chemicals 0038 01 0.0050 0.0080 0.0250 0.0100 0.0058 6 8 9 10 Column Totals=> 708 , 0.00001 0.0050 0.8680 t 9.31711 0.62081 AS/Nit/TF Stream AS/Nit/TF AS/Nit/TF AS/Nit/TF Basis=> NPDES inhibition Std inhibition inhibition inhibition MAHL from HWA(lbs/day)_> 6946.28 4 6193 2.1293 18.1999 22.17254.6193' Uncontrollable Loading(lbs/day)_> 1243.07 0.1879 0.1311 2.1847 3.0192 1.7914 Total Allowable for Industry(MAIL)(lbs/day)=> 5703.21 4.4314 1.9982 16.0153 19.1533 2.8279 Total Permitted to Industry(Ibs/day)_> 708.13 0.0000 0.0050 0.8680 9.3171 0.6208 MAIL left(Ibs/day)_> 4995.07 4.4314 1.9932 15.1473 9.8362 2.2070 Percent Allow.Ind.(MAIL)still available(%)=> 87.6% 100.0% 99.7% 94.6% 51.4% 78.0% Percent MAHL still available(%)=> 71.9% 95.9% 93.6% 83.2% 44.4% 47.8% 5 Percent MAHL(lbs/day)_> 347.31 0.2310 0.1065 0.9100 1.1086 0.2310 HWA.AT Revised:November 2005 Workbook Name : Copy of Grant Creek_HWA AT 2018_Approved., Worksheet Name:F�ir1ted: 5/26/2021, 9:57 AM Page 3 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 05/26/21 Permits last modified: 11/13/20 POTW=>Grant Creek WWTT NPDES >NC0023884 Lead ' Mercury Molybdenum Nickel Selenium Silver Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabeticly) number number mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day 1 Nouryon 0002 01 I 0.1000 0.1600 2 CSP Composites 0036 01 3 Freirich Foods 0007 01 -~ 4 Hitachi Metals 0026 01 0.3240 0.1600 5 Innospec Active Chemicals 0038 01 ' 0.0050 0.0150 6 1 .., 11 7 8 - a-- 9 10 Column Totals=> 0.4290 0.000000 0.0000 0.3350 0.00001 - 0.0000 Stream Sludge AS/Nit/TF Sludge Stream Basis=> Std Stream Std Ceiling inhibition Ceiling Std MAHL from HWA(lbs/day)=> 9.3087 0.035133 35.1949 11.5482 8.4280 0.2811 Uncontrollable Loading(lbs/day)=> 2.1410 0.013108 4.6053 0.9176 0.1879 0.2185 Total Allowable for Industry(MAIL)(lbs/day)=> 7.1677 0.022025 - 30.5896 10.6306 8.2401 0.0626 Total Permitted to Industry(lbs/day)=> 0.4290 0.000000 0.0000 0.3350 0.0000 0.0000 MAIL left(lbs/day)=> 6.7387 0.022025 30.5896 10.2956 8.2401 0.0626 Percent Allow.Ind.(MAIL)still available(%)_> 94.0% 100.0% 100.0% 96.8% 100.0% 100.0% Percent MARL still available(%)_> 72.4% 62.7% 86.9% 89.2% 97.8% 22.3% 5 Percent MAHL(lbs/day)=> 0.4654 0.001757 1.7597 0.5774 0.4214 0.0141 HWA.AT Revised:November 2005 Workbook Name : Copy of Grant Creek_HWA AT 2018_Approved., Worksheet Name:IA rred: 5l26/2021,9:57 AM Page 4 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 05/26/21 Permits last modified: 11/13/20 POTW=.Grant Creek WWTT NPDES#�>NC0023884 Zinc Total Nitrogen Total Phos. Industry Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Count I (please listalphabeticly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Nouryon 0002 01 0.4250 130.00 2 CSP Composites 0036 01 0.1043 3 Freirich Foods 0007 01 4 Hitachi Metals 0026 01 0.2920 5 Innospec Active Chemicals 0038 01 0.5000 6 7 8 9 _ 10 Column Totals=> 1 1.3213 I 0.00 130.00 AS/Nit/TF Basis=> inhibition MAHL from HWA(lbs/day)=> 46.1928 Uncontrollable Loading(lbs/day)_> 9.0969 ####### 334.25 Total Allowable for Industry(MAIL)(lbs/day)=> 37.0958 Total Permitted to Industry(lbs/day)_> 1.3213 0.00 130.00 MAIL left(lbs/day)_> 35.7745 Percent Allow.Ind.(MAIL)still available(%)_> 96.4% ####### ####### Percent MAHL still available(%)_> 77.4% ####### ####### 5 Percent MAUL(lbs/day)=> 2.3096 HWA.AT Revised:November 2005