NC0028916_Pretreatment Compliance Inspection_20110825

Beverly Eaves Perdue
Governor
AVA
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Coleen H. Sullins
Director
August 25, 2011
Grey Walls
Town of Troy
444 North Main Street
Troy, North Carolina 27371
SUBJECT: Pretreatment Compliance Inspection Report
Town of Troy WWTP
NPDES Permit No. NC0028916
Montgomery County
Dear Mr. Walls:
Enclosed you will find a copy of the Pretreatment Compliance
Inspection Report for the inspection that was conducted on August 16,
2011 with Linda Walls (Pretreatment Coordinator for the Town of
Troy). The report indicates that Troy WWTP continues to meet the
pretreatment requirements as outlined in 15A NCAC 2H .0904 (b) for
Modified Pretreatment Programs. You are commended for your
continued success in maintaining your program. If you have any
questions, please contact me at [phone].
Dale Lopez
Environmental Specialist
Enclosures: Pretreatment Compliance Inspection Report
EPA Water Compliance Inspection Report
PERCS -Pretreatment Unit
cc:
AD Maim (]D._ltfcl
225 Green St, Suite 714, Fayetteville, NC 28301-5043
Phone: [phone]FAX: [phone] Customer Service: 1-877-623 -6748
Internet: wwW.ncwaterquality.org
An Equal Opportunity 1 AYr^native Action Employer
Dee Freeman
Secretary
One
NorthCarolina
7)atlll''IiIy

NORTH CAROLINA DIVISION OF WATER QUALITY
PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT
BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)1
1. Control Authority (POTW) Name: Town of Troy
2. Control Authority Representative(s): Linda Walls
3. Title(s): Pretreatment Coordinator
4. Last Inspection Date: 03/10/2010
Inspection Type (Check One): ® PCI .❑ Audit
5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? ® YES ❑ NO
6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ YES NO
Order Type, Number, Parameters:
PCS CODING
Trans.Code
NI
Main Program Permit Number
Are Milestone Dates Being Met? ❑ YES ❑ NO
MM/DD/YY
J NICIO 10 1218 1911 16 J 1 08 1 16 1111
Inspec.Type Inspector Fac. Type
J P l J S l 1
DTIA) (TYPI) (INSP) (FACC
7. Current Number Of Significant Industrial Users (SIUs)?
1
SIUS
8. Current Number Of Categorical Industrial Users (CIUs)?
0
CIUS
9. Number of SIUs Not Inspected By POTW in the Last Calendar Year?
0
10. Number of SIUs Not Sampled By POTW in the Last Calendar Year?
0
11. Enter the Higher Number of 9 or 10
0
NOIN
12. Number of SIUS With No IUP, or With an Expired IUP
0
NOCM
13. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of the Last 2
Semi -Annual Periods (Total Number of SIUs in SNC)
0
PSNC
14. Number of SIUS in SNC For Reporting During Either of the Last 2 Semi -Annual Periods
0
MSNC
15. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods
0
SNPS
16. Number of SIUs In SNC For Both Reporting and Limits Violations During Either of the Last 2
Semi-annual Periods
0
POTW INTERVIEW
17. Since the Last PCI, has the POTW had any NPDES Limits Violations?
If Yes, What are the Parameters and How are these Problems Being Addressed?
18. Since the Last PCI, has the POTW had any Problems Related to an Industrial
Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased
Sludge Production, Etc.)?
If Yes, How are these Problems Being Addressed?
19. Which Industries have been in SNC for Limits or Reporting during
either of the Last 2 Semi -Annual Periods? Not Been Published for
Public Notice?(May refer to PAR if Excessive Sills in SNC)
SNC for
SNC for
Not Put
20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an
Order, Has a Signed Copy of the Order been sent to the Division?
21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which
Ones?
❑ YES aI NO
❑ YES ' NO
Limits:
Reporting:
lished:
0
0
0
0
❑ YES ' NO
LTMP/STMP FILE REVIEW:
22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® YES ❑ NO
23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® YES ❑ NO
24. Is LTMP/STMP Data Maintained in a Table or Equivalent? ® YES ❑ NO Is Table Adequate? ® YES ❑ NO
25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO
26. If NO to 23 - 26, list violations
27. Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? ❑ YES ® NO
If yes, which ones? Eliminated: Added:
NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page I

28. PRETREATMENT PROGRAM ELEMENTS REVIEW— Please review POTW files, verity POTW has copy of Proggram
Element in their files, complete with supporting documents and copy of PERCS Approval Letter. and dates consistent with Program Info:
Program Element
Last Submittal
Date - In file?
Last Approval
Date In file
Date Next Due,
If Applicable
Headworks Analysis (HWA)
12/30/2008
a.1 Yes ❑ No
02/18/2009
i1 Yes ❑ No
Industrial Waste Survey (IWS)
12/15/2009
Yes ❑ No
12/23/2009
L Yes ❑ No
Sewer Use Ordinance (SUO)
12/07/2009
a Yes ❑ No
12/15/2009
►i1 Yes ❑ No
Enforcement Response Plan (ERP)
12/07/2009
0 Yes ❑ No
12/21/2009
►ZI Yes ❑ No
Long Term Monitoring Plan (LTMP)
12/07/2009
1/ Yes ❑ No
12/21/2009
►i1 Yes ❑ No
INDUSTRIAL USER PERMIT (IUP) FILE REVIEW (3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION
29. User Name
1. Cape!, Inc.
2.
3.
30. IUP Number
0002
31. Does File Contain Current Permit?
Yes
03/18/09
Mod. Effective
09/09/10
❑ Yes ❑ No
❑ Yes ❑ No
32. Permit Expiration Date
01/10/2014
33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A
N/A
34. Does File Contain Permit Application Completed Within One Year Prior
to Permit Issue Date?
►1 Yes ❑ No
01/02/2009
❑ Yes ❑ No
❑ Yes ❑ No
35. Does File Contain an Inspection Completed Within Last Calendar Year?
/i1 Yes ❑ No
10/13/2010
❑ Yes ❑ No
❑ Yes ❑ No
36. a. Does the File Contain a Slug./Spill Control Plan?
b. If No, is One Needed? (See Inspection Form from POTW)
a. 0Yes the
IUP does not
require the plan
a. •Yes No
b. ■Yes ■No
a. ['Yes ■No
b. ■Yes ■No
37. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic
Organic Management Plan (TOMP)?
❑Yes❑No®N/A
❑Yes❑No❑N/A
❑Yes❑No❑N/A
38. a. Does File Contain Original Permit Review Letter from the Division?
b. All Issues Resolved?
a. _iYes ■No
03/30/2009
b.®Yes❑No❑N/A
a. •Yes ■No
b.❑Yes❑No❑N/A
a. ['Yes ■No
b.❑Yes❑No❑N/A
39. During the Most Recent Semi -Annual Period, Did the POTW Complete
its Sampling as Required by IUP. including flow?
/1 Yes ❑ No
❑ Yes ❑ No
❑ Yes ❑ No
40. Does File Contain POTW Sampling Chain -Of -Custody Forms?
/i1 Yes
❑
No
❑
Yes
❑
No
❑
Yes
❑
No
41. During the Most Recent Semi -Annual Period, Did the SIU Complete its
Sampling as Required by IUP. including flow?
®Yes❑No❑N/A
❑Yes❑No❑N/A
❑Yes❑No❑N/A
4I b. During the Most Recent Semi -Annual Period, Did SIU submit all reports
ISlYcs❑No❑N/A
❑Yes❑No❑N/A
❑Yes❑No❑N/A
on time?
The POTW collects all the S1U samples, and the POTW
receives the reports from the commercial lab
42a. For categorical IUs with Combined Wastestream Formula (CWF). does
file include process/dilution flows as Required by IUP?
❑Yes❑NoE1N/A
❑Yes❑No❑N/A
❑Yes❑No❑N/A
42b. For categorical lUs with Production based limits, does file include
production rates and/or flows as Required by IUP?
❑Yes❑No®N/A
❑Yes❑No❑N/A
❑Yes❑No❑N/A
43a. During the Most Recent Semi -Annual Period, Did the POTW Identify
All Limits Non -Compliance from Both POTW and SIU Sampling?
►1 Yes ❑ No
_
❑ Yes ❑ No
❑ Yes ❑ No
43b. During the Most Recent Semi -Annual Period. Did the POTW Identify
All Reporting Non -Compliance from SIU Sampling?
IEYes❑No❑N/A
❑Yes❑No❑N/A
❑Yes❑No❑N/A
None this year
44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self-
a.❑Yes❑No®N/A
b.❑Yes❑No®N/A
c.❑Yes❑No®N/A
a.❑Yes❑No❑N/A
b.❑Yes❑No❑N/A
c.❑Yes❑No❑N/A
a.❑Yes❑No❑N/A
b.❑Yes❑No❑N/A
c.❑Yes❑No❑N/A
Monitoring Violations?
The POTW collects all the SIU samples. and the
POTW receives the reports from the commercial lab
b. Did Industry Resample and submit results to POTW Within 30 Days?
c. If applicable, Did POTW resample within 30 clays of becoming aware
of SIU limit violations in the POTW's sampling of the SIU?
46. During the Most Recent Semi -Annual Period, Was the SIU in SNC?
❑
Yes No
❑
Yes ❑
No
❑
Yes ❑
No
47. During the Most Recent Semi -Annual Period, Was Enforcement Taken
as Specified in the POTW's ERP (NOVs. Penalties. timing. etc.)?
❑Yes❑No®N/A
❑Yes❑No❑N/A
❑Yes❑No❑N/A
NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2

48. Does the File Contain Penalty Assessment Notices?
49. Does The File Contain Proof Of Penalty Collection?
_50.. a. Does the File_Contain Any__Current_Enforcement.Orders?
b. Is SIU in Compliance with Order?
51. Did the POTW Representative Have Difficulty in Obtaining Any of This
Requested Information For You?
❑Yes❑No®N/A
fYes❑No❑N/A
❑Yes❑No❑N/A
❑Yes❑No®N/A
❑Yes❑No❑N/A
❑Yes❑No❑N/A
a.❑Yes❑NotaN/A-
b.❑Yes❑No®N/A
a.❑Yes❑No❑N/A-.-
b.❑Yes❑No❑N/A
a.❑Yes❑No❑N/A _
b.❑Yes❑No❑N/A
❑ Yes No
❑ Yes ❑ No
❑ Yes ❑ No
FILE REVIEW COMMENTS:
1. IUP does not require the plan, but the Pretre tmen file contained a Slug Control Plan.
2. The following were the industries that had eel( permits.
• North Carolina Southern Correctional,
• North Carolina Correctional,
• Montgomery School
• Uwharrie Landfill
• International Automotive Components (IAC), formerly Collins and Aikma.
• Since July 2011, Handi Sanitary District (with eleven pump stations and miles of collection system lines) has
pumped wastewater (North State & Badin Shore) to the Town of Troy wastewater treatment plant, that resulted
in an increase of 89,000 gallons per day. Since July 2011, this wastewater has been monitored three times per
week for BOD, TSS, and ammonia.
NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 3

--INDUSTRY INSPECTION PCS CODING:
Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector Fac. Type
I1 J N I C 1 0101 2181 911161 J 08 116 ill J I J J S J J 2 1
(DTIA) (TYPI) (INSP) (FACC)
1. Industry Inspected: Capel, Inc.
2. Industry Address: P.O. Box 826, 831 North Main Street, Troy, NC 27371
3. Type of Industry/Product: Textile
4. Industry Contact: David Wright Title: Dye House Manager
Phone: [phone] Fax: [phone]
5. Does the POTW Use the Division Model Inspection Form or Equivalent? ® YES ❑ NO
6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly?
Comments:
A. Initial Interview ® YES ❑ NO
B. Plant Tour ® YES ❑ NO
C. Pretreatment Tour ® YES ❑ NO
D. Sampling Review ® YES ❑ NO
E. Exit Interview ® YES ❑ NO
Industrial Inspection Comments:
OVERALL SUMMARY AND COMMENTS:
Comments: You are commended for your continued success in maintaining you program.
Requirements: None
Recommendations:
NOD: ❑YES ® NO
NOV: ❑ YES ©NO
QNCR: ❑ YES ®NO
POTW Rating:
Ma gm j ,,-� J(hSatisfactory
Satisfactory Yes
PCI COMPLETED BY: Dale Lopez ^';_) %�( 2lDATE: 08/25/2011
PCI Reviewed by: Belinda Henson
te: 8-a6- 1 1
NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 4

United States Environmental Protection Agency
EPA--- -- - Washington, D.C. 20460
/`1
Water Compliance Inspection Report
Form Approved.
OMB No. 2040-0057
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection
1 I NI 2 151 31 NC0028916 1 11 121 11/08/16 117
Type Inspector FacType
181 pi 191SI 201
1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 166
Remarks
211 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA----------------Reserved
671 2.0 169 70 13 I 71 11 72111I 731 1 174 751
1 1 1 1 1 1 180
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
POTW name and NPDES permit Number)
Troy WWTP
650 Glen Rd
Troy NC 27371
Entry Time/Date
11:00 AM 11/08/16
Permit Effective Date
10/01/01
Exit Time/Date
02:30 PM 11/08/16
Permit Expiration Date
14/06/30
Name(s) of Onsite Representative(s)fTitles(s)/Phone and Fax Number(s)
///
Joseph Edward Shields/ORC/910-572-3661/
Other Facility Data
Name, Address of Responsible OfficialfTitle/Phone and Fax Number
Contacted
E. Gray Walls,444 N Main•St Troy NC 27371//910-572-7841/9105723663
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Pretreatment
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s f Inspector(s) Agency/Office/Phone and Fax Numbers
Dale Lopez•a k FRO WQ//910-433-3300 Ext.712/
Date
�1�,
.,,,5
Signature of Management Q A Revi wer Agency/Office/Phone and Fax Numbers Date
I/ f t�) C ra - 1 6/ /
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/mo/day Inspection Type
NC0028916 I " 12I 11/08/16 117 18IPI
(cont.) 1
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Enclosed you will find a copy of the Pretreatment Compliance Inspection Report for the inspection that was
conducted on August 16, 2011 with Linda Walls (Pretreatment Coordinator for the Town of Troy). The
report indicates that Troy WWTP continues to meet the pretreatment requirements as outlined in 15A NCAC
2H .0904 (b) for Modified Pretreatment Programs. You are commended for your continued success in
maintaining your program.
FILE REVIEW COMMENTS:
1. IUP does not require the plan, but the Pretreatment file contained a Slug Control Plan.
2. The following were the industries that had iekpermits.
• North Carolina Southern Correctional, x,yC
• North Carolina Correctional,
• Montgomery School
• Uwharrie Landfill
• International Automotive Components (IAC), formerly Collins and Aikma.
• Since July 2011, Nandi Sanitary District (with eleven pump stations and miles of collection system lines)
has pumped wastewater (North State & Badin Shore) to the Town of Troy wastewater treatment plant, that
resulted in an increase of 89,000 gallons per day. Since July 2011, this wastewater has been monitored
three times per week for BOD, TSS, and ammonia.
Page # 2