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Home My WebLink AboutWQ0000962_Application_20210601State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources ISA NCAC 02U - CLOSED -LOOP RECYCLE SYSTEM —RENEWAL FORM: C.LRS-R 02-21 Pursuant to 15A NCAC 02T .0107(b}, if the application does not include all required information and the necessary supporting documentation, the application shall be returned. The application and attachments shall be prepared in accordance with 15A NCAC 02T .0100, 15A NCAC 02U, and Division Policies. For more information, visit the Water Quality Permitting Section's Nan -Discharge Branch website. The Applicant shall submit an electronic copy of the application and attachMrtts uploaded as a single Portable Document Format (PDF) File to https://edocs.deq_nc.g_ov/Forms/NonDisc harge-Branch-Submittal-Form-Vert-, or entailed to Non -Discha ree.Reports(a)nedenr.eov if less than 20 megabytes (MB), SECTION i — APPLICANT INFORMATION 1. Applicant: Culp, Inc. 2, Permit No.; WQ0000962 3. Signature authority: Mark Creech Phone number: (336) 643-7751 Office 4, Mailing address: p:9- 8�4 7,gq US tlw7 15t' ,6�5—t City: Stokesdale 5. Contact person: Mark Creech Primary phone number: (336) 643-7751 Office Title: Plant Manager Email: macreech@culp.com State: NC Zip: 27357- Email: macreech@culp.com Secondary phone number: (336) 913-2637 Cell NEUI1i)1N 11—rA4 •I1.i-1-Y INVIIKIVIA-114I I Physical address: 7209 US-158 City: Stokesdale Treatment facility coordinates to the sixth decimal degree: T af;h,Al 1A T nnaiho ia• -7o Q4,,),)n o Uounty. Uuutorct State: NC Parcel No.: 150791 Zip: 27357- SECTION III BILLING INFORMATION I . Billing address: P.O. Box 488 City: Stokesdale State: NC Zip: 27357- 2. Verify the Applicant does not have any overdue annual fees: httas://deq.ne.-gov/about/d ivisions/water-resourceslwater-resources-perm its/wg-epayments Pursuant to 15A NCAC 02'r .0120(c), permits for renewing facilities shall not be granted if the Applicant or any affiliation has an unpaid annual fee. SECTION IV —.(OPEN-ATMOSPHERE STRUCTURES 1. List all open-atntosphere treatment and storage strUCtures associated with the renewing permit. Attach additional sheets if necessary. Type Parcel No. Volume (gal) Liner Type Freeboard (ft) Latitude Longitude Treatment/Storage 150791 47,000 Full, concrete 5 36,2353330 -79,9496280 Treatment/Storage 150791 3,650 Full, concrete 1/2 36.2355390 -79,9501920 Select Select 0- ° Select Select FORM: CLRS-R 02-21 Page I of 3 SECTION V-- RELATED PERMITS ._......... 1. List all wastewater permits (i.e., sewer, collection system, NPDES, residuals) that have interactions with the renewing permit. Attach additional sheets if necessary. Permit Type Permit No. Relationship Type - ----- _ r� Select Select Select Select Select Select ....... . ...... ......... _._....._ SECTION V.I - MONITORING WELLS ............. _..-._ ___.__ . _.. _._. __ _.____........ _._ _ -_ _----. 1. List all groundwater monitoring wells associated with the renewing permit. Attach additional sheets if necessary. Well Name Parcel No. Status Gradient Location Latitude Longitude MWA 150791 Permanently Abandoned Downgradient Inside Review Boundary 36.235270 -79.94979" MW-2 150791 Active Downgradient Inside Review Boundary 36.23480° -79.94964- 1 MW-3R 150791 Active Upgradient Inside Review Boundary 36.236400 -7%950350 MW-4 150791 Active Downgradient Inside Review Boundary 36,235220 -79.94940 MW-5 150791 Active Downgradient Inside Review Boundary 36,23527" -79.94942" MW-6 150791 Active Downgradient Inside Review Boundary 36.23462° -79.94954° -sue' ATTACHMENT' A —SITE MAP Was the facility originally permitted or had a major modification issued after September 1, 2006? ® Yes — Pursuant to 15A NCAC 02T .0105(d), submit a site map pursuant to the requirements in 15A NCAC_02U .0201(d). 'These requirements are: ® A scaled map of the site with topographic contour intervals not exceeding 10 feet or 25 percent of total site relief and showing all facility -related structures and fences within 500 feet of the treatment, storage, and recycle areas. ® Delineation of the compliance and review boundaries per 15A NCAC 02L A 107 and .0108, ® Setbacks as required by 15A NCAC; 02U .0701. ® Site property boundaries within 500 feet of all treatment, storage, and recycle sites. ❑ No — Skip Attachment A. �^ _ ATTAC.HMIII.NT B — SIGNATURE AUTHORITY DELEGATION Does the signature authority in Section 1, item 3 meet the requirements pursuant to 15A NCAC taw 1' .0 i 06(b ? ® Yes — Skip Attachment B. ❑ No — Submit a delegation- _letter pursuant to 15A NCAC 02T .0106 c authorizing the signature authority to sign. ......_- ATTACfIM NT C — EASEMENT, ENCROACHMENT, AND .LEASEAGREEMENTS Does the Pernnittee own all of the land associated with the treatment, storage, and recycle system? ® Yes — Skip Attachment C. ❑ No — Pursuant to 15A NCAC 02T .01 16(c), provide a copy of all easements, lease agreements, and encroachment agreements allowing the Pennittee to operate and maintain the treatment, storage, and recycle system on property not owned by the Perm ittee. ........... ATTACHMENTI) — AFFILIATIONS Are the Permittee's affiliations of record correct? Check affiliations. ❑ Yes — Skip Attachment D. ® No — Provide the corrected affiliations and their contact information. FORM: CI,RS-R 02-21 Page 2 of 3 ATTACHMENT E — COMPLIANCE SCHEDULES Does the existing permit include any Compliance Schedules? (See Section I of the most recently issued permit) ❑ Yes — Submit documentation that the compliance schedules have been met, ® No — Skip Attachment E. ATTACHMENT F- CIVIL PENALTIES AND OUTSTANDING VIOLATIONS Does the Permittee have any existing civil penalties or outstanding; violations? ❑ Yes (civil penalties) -- Submit payment for the civil penalty, or proof of remission request. ❑ Yes (violations) — Submit a copy of your response to the Notice of Violation. ® No — Skip Attachment F. ATTACHMENT G — INDUSTRIAL WASTEWATER Does the closed -loop recycle system treat and/or store industrial wastewater? ® Yes — Proceed to the next question. ❑ No — Skip Attachment G. Has the nature of the industrial wastewater changed since the last permit issuance (i.e., changes in industrial process, introduction of new materials or chemicals, etc.)? ❑ Yes — Provide a chemical analysis of the wastewater pursuant to the requirements in 15A NCAC 02U .0201(e . Provide an overview of the manufacturing process; an inventory of all chemical and biological materials used in the manufacturing process; and an overview of the cleaning and treatment methodology. ® No -- Provide an overview of the manufacturing process; an inventory of all chemical and biological materials used in the manufacturing process; and an overview of the cleaning and treatment methodology. .. :ATT.ACHMENT H — SETBACK WAIVERS Does the existing permit include setback waivers? ❑ Yes — Pursuant to 15A NCAC 02U .0701 , provide setbacks waivers that have been written, notarized, signed by all parties involved, and recorded with the county Register of Deeds. Waivers involving the compliance boundary shall be in accordance with 15A NCAC 02L .0107. ® No — Skip Attachment H. APPLICANT'S CERTIFICATION i,GG[ih attest that this application (Signature authority's name as noted in Section 1, Item 3) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application package are not completed, and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. I further certify pursuant to 15A NCAC 02T .O 1?0(b , that the applicant, or any parent, subsidiary, or other affiliate of the applicant has: not been convicted of environmental crimes under•, not previously abandoned a wastewater treatment facility without properly closing the facility; not paid a civil penalty; not been compliant with any compliance schedule in a permit, settlement agreement, or order; not paid an annual fee. Note: The Applicant's Certification shall be signed pursuant to 15A NCAC 02T .0 106(b . An alternate person may be delegated as the signing official if a letter is provided pursuant to 15A NCAC OZT .0106 c . Pursuant to § 143-215.6A and § 143-215.6B, any person who knowingly makes any false s nt representation, or certification in any application package shall be guilty of a Class 2 misdemeanor �c,3ll lay inc deaf ie not 10 exxeed $10,000 as well as civil penalties upto $25,0000 per violation. Signature: �''�" Date: (� �L a� THE COMPLETED APPLICATION AND ATTACHMENTS SHALL BE SUBMITTED AS A SINGLE PDl" FILE VIA: Email: Lasertiche Upload: Non-Discharee.RenortsC).ncdenr.gov htt2s.1/edoes.de(i.nc.9-ov/Fornis/NonDisehar e-Branch- Submittal -Form -Vert FORM: CLRS-R 02-21 Page 3 of 3 I z i > > x a > r,7":�: a 5-, ICO .. jE .�.I TV a- Z Z J ; 0rr p Ti,:�igi BYYN Zp' �+p,5 PI �; raw tirw ..,.q ar i .�xt 3ttt�rx t. s Ls �'Xx --,,," -1 -E / it X ifl x ..,'«--}• a.l tin1� X fr rn I x IJIII �JI! x ;r x x F xa t i' ax x X w ijx � 'i x t f x x ! fJkv fx �'j �11I! . s rl 1 J x x .�.�' . • i x! -,�, - -; t p 41 S 3 S nI !�s'! a Z0 y ;J oa / J t "� � x/� i 4 s t 0 -j 00 oo �I! . Y �1 �v✓ � � -/ /fi �fi�� "rrr �;l:�i�'"...\,-_ Y x s-.� `'�y c - /� 1 y _ S LJ.I all Qfie fy"E 'r;•L �� Qp ct rn pus> tt8B9pggpp� II g *VU. a I16 as O g Iliil! �`�8�AEs Q vag..-•r nsenetl;9oNoei > � LS x Lj Ljj J � a � J U AA p'ogv®e!m(ea em seas a'ca.epa as:aior®ar O N 0 H , U * `<r J wa xr ar iwi wa nu _-.... EQ n ce arm eun cn U ° uj zo m Q-1 8 et LAJ Q g s �= � ♦ �y - b iGCpLAJ �3y fI CY 9jtl pok 111IN II $ °�� 1 nisi?] s Gulp Ticking Monitoring Well Diagram k < MW-3R \� n 'a ��i w ■1�6i ., �� ! � y MW-1 (Abandone'd C rnw-2 MW�: I T May 27, 2021 Legend Property Line y---- Compliance Boundary ---_ Review Boundary Monitoring Well 4 1:2,000 0 90 180 360 €t 0 25 50 100 m >uilford County does not certify the authenticity or accuracy of such information. No warranties, express or implied, are provided for the recads aotgor (napping data herein, or for their use of interpretation by the User. ATTACHMENT D: Culp Ticking CLRS- Affiliations W Q0000962 7209 US 158 E Stokesdale, INC 27357 Owner Name: Culp, Inc. Owner Affiliation: Teresa Huffman, Vice President 7209 Hwy 158 E Stokesdale, NC 27357 Work Phone: 336-888-6266 tahuff man cul .com Owner Contact, Facility Contact, Permit Contact, and Person with Signatory Authority: Marl(Creech Facility Address: 7209 Hwy 158 E, Stokesdale, NC 27357 Mailing Address: Pe-Bvx-48t, Stokesdale, NC 27357 Phoney 336-643-7751 Fax: 336-643-7570 macreech cul .corn Permit Contact: Chris Miles P09 Uf #wl I S� L�sf Mailing Address: Pfl Box 48 3, Stokesdale, NC 27357 Phone: 336-260-9788 Email: cdmiles@culp,com ATTACHMENT G: Industrial Wastewater Culp Ticking operates a textile manufacturing facility. Operations at the facility include Knitting, weaving, and finishing (applying latex backing). Chemicals used in the manufacturing process include textile lubricants/oils and acrylic latex textile backing. Culp Ticking is permitted for the operation of their non -discharge wastewater recycling facility. Process water from the Culp facility is treated using both physical and chemical treatment methods. Physical treatment methods used at the facility include screening, aeration, filtration, and equalization. Chemical treatment methods used are coagulation/flocculation and neutralization. After water goes through the treatment process, some of the finished water is then evaporated through Lvapco LSTA Cooling Towers with a surrounding secondary containment structure. The remaining concentrated portion of wastewater containing contaminants is shipped off -site to a disposal company. No wastewater is discharged to groundwater or surface waters at the Culp Ticking Facility. Permitted process equipment includes the following: A bar screen; a 3,650-gallon pump tank with high-water alarms and two Gorman -Rupp trash pumps with float level switch for large solids removal; a 20,000 gallon equalization tank with a 3 horsepower (hp) mixer and pH adjustment; two 6,000 gallon polyethylene treatment tanks with carbon -steel 2-inch air diaphragm transfer pumps; a Shredmaster high pressure in - line mixing system; a dewatering roll -off box system; and automatic dry treatment chemistry feed system with auger lift; fully automated valves for directing flow; dual 10 gallon per minute (GPM) reverse osmosis systems; dual 100-micron bag filters capable of treating 50 GPM; dual multimedia filters capable of 5 micron removal at 20 GPM; an 8,000 gallon clean water holding tank; a 50,000 gallon finished water storage tank with an air injection system for aeration; one evaporator with a catch basin; a concrete secondary containment structure surrounding the evaporator and associated catch basin; and all associated piping, valves, controls, and appurtenances.