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HomeMy WebLinkAboutNC0001406_Inspection_20120418A74, NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Director Secretary April 18, 2012 Kenneth W. Fail Harnett County Public Utilities P. O. Box 1119 Lillington, NC 28339 SUBJECT: April 11, 2012 Compliance Evaluation Inspection Harnett County Public Utilities Erwin WWTP #2 Permit No: NC0001406 Harnett County Dear Mr. Fail: Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on April 11, 2012. The Compliance Evaluation Inspection was conducted by Mark Brantley, Environmental Senior Specialist, of the Fayetteville Regional Office. The facility was found to be in Compliance with permit NC0001406. . The cooperation of Mr. Billy Thomas, Grade IV ORC, was greatly appreciated. As a reminder, preservation of the Waters of the State can only be achieved through consistent NPDES Permit compliance. Comments • Facility was clean and neat in appearance at the time of the inspection. • The Division of Water Quality understands that this facility is scheduled to be closed within the next 12 months. Please contact the Fayetteville Regional Office for information on the closure and rescission of the NPDES permit for this facility when a scheduled closing date is set. • All logbooks and records appeared to be in order at the time of the inspection. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 910-433-3327. Sincerely, Mark._ Brantley Environmental Specialist Surface Water Protection Section Fayetteville Regional Office cc: Billy J Thomas, ORC Central Files a�"eft : % Aides Location: 225 Green Street, Suite 714, Fayetteville, NC 28301 Phone (910) 433-3300\FAX: 910-486-0707\Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org NOT thCarolina Naturally An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper United States Environmental Protection Agency EPA Washington, D.C. 20460 • Water Compliance Inspection ReportApproval Form Approved. OMB No. 2040-0057 expires 8 31 98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection 1 I N I 2 15 I 31 NC0001406 111 121 12/04/11 117 Type Inspector Fac Type 18I C I 19I S I 20I II I 1 1 1 1 1 1 1 11166 Remarks 2111111111 I 1 1 I 1 1 1 I 1 1 1 1 1 1 1 I 1 1 1 I 11111111 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved 671 169 70 131 711 N I 72I N I 731. 1 174 751 1 1 1 1 1 1 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Erwin WWTP #2 411 S 20th St Erwin NC 28339 Entry Time/Date 11:55 AM 12/04/11 Permit Effective Date 07/10/01 Exit Time/Date 12:30 PM 12/04/11 Permit Expiration Date 11/09/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// Billy J Thomas/ORC/910-890-1493/ Other Facility Data Name, Address of Responsible Official/iitle/Phone and Fax Number Contacted Charles L Fiero, //910-814-3074/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit • Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Facility Site Review Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Mark Brantley FRO WQ//910-433-3300 Ext.727/ Agency/Office/Phone and Fax Numbers Date q Signature ofof Management Q/AA Reviewer �l1i ,,,,,W,D Page # 1 3I NPDES NC0001406 111 121 yr/mo/day 12/04/11 Inspection Type 17 18I CI 1 • Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Comments Facility was clean and neat in appearance at the time of the inspection. The Division of Water Quality understands that this facility is scheduled to be closed within the next 12 months. Please contact the Fayetteville Regional Office for information on the closure and rescission of the NPDES permit for this facility when a scheduled closing date is set. All logbooks and records appeared to be in order at the time of the inspection. Page # 2 Permit: NC0001406 Owner - Facility: Erwin WWTP #2 Inspection Date: 04/11/2012 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ - ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ n n ❑ Judge, and other that are applicable? Comment: Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: Record Keeping Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? - -Has the -facility -submitted -its -annual -compliance report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC.visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Yes No NA NE ■ nnn ■ nnn n n■n ■ nnn ■ nnn Yes No NA NE ■ nnn ■ nnn ■ nnn n nn■ n nn■ 0 n n n n n nn■ ❑ ❑❑■ ❑ ❑ ■ ❑ ■ nnn ■ nnn ■ nnn ■ nnn Page # 3 Permit: NC0001406 Owner - Facility: Erwin wwTP #2 Inspection Date: 04/11/2012 Inspection Type: Compliance Evaluation Record Keeping Facility has copy of previous year's Annual Report on file for review? Comment: Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: Flow meter last calibrated on December 7, 2011. Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately IA of the sidewall depth) Comment: Aeration Basins Mode of operation Type of aeration system Is the basin free of dead spots? Are surface aerators and mixers operational? Are the diffusers operational? Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin's surface? Is the DO level acceptable? Yes No NA NE Fin■n Yes No NA NE "'Finn ■ Finn ■ Finn Fin■n Yes No NA NE ■ Finn ■ Finn ■ nnn ■ nnn ■ nnn ■ nnn ■ nnn ■ nnn ■ nnn ■ nnn ■ nnn Yes No NA NE Surface ■ nnn ■ nnn n.n•n ■ nnn ■ nnn ■ nnn Page # 4 7 Permit: NC0001406 Owner - Facility: Erwin WWTP #2 Inspection Date: 04/11/2012. Inspection Type: Compliance Evaluation Aeration Basins Is the DO level acceptable?(1.0 to 3.0 mg/I) Comment: De -chlorination Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? # Is de -chlorination substance stored away from chlorine containers? Comment: Are the tablets the proper size and type? Are tablet de -chlorinators operational? Number of tubes in use? Comment: Disinfection -Liquid Is there adequate reserve supply of disinfectant? (Sodium Hypochlorite) Is pump feed system operational? Is bulk storage tank containment area adequate?•(free of leaks/open drains) Is the level of chlorine residual acceptable? Is the contact chamber free of growth, or sludge buildup? Is there chlorine residual prior to de -chlorination? Comment: Influent Sampling # Is composite sampling flow proportional? Is sample collected above side streams? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is sampling performed according to the permit? Comment: Effluent Sampling Is composite sampling flow proportional? Yes No NA NE • nnn Yes No NA NE Liquid ■ nnn ■ nnn ■ nnn 00•0 O 0•0 Yes No NA NE ■ nnn ■ nnn nnn■ ■ nnn ■ nnn ■ nnn Yes No NA NE nn■n ■ nnn ■ nnn ■ nnn nnn■ ■ nnn Yes No NA NE nn■n Page # 5 Permit: NC0001406 Owner - Facility: Erwin WWTP #2 Inspection Date: 04/11/2012 Inspection Type: Compliance Evaluation Effluent Sampling Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Upstream / Downstream Sampling Yes No NA NE ■ nnn ■ nnn n nn■ n nn■ ■ nnn Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ❑ 0 ■ Comment: Facility is a member of the Middle Cape Fear River Basin Association. n Page #