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HomeMy WebLinkAboutNC0069523_Compliance Evaluation Inspection_20210311 (2)United States Environmental Protection Agency E PA Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code 1 IN 2 I5 �- NPDES yr/mo/day Inspection I 3 I NC0069523 111 121 21/03/11 117 Type 18 i,- = i Inspector Fac Type 19 i G i 201 21111111iillliliiiIIiiillliilIliiiIlliiiiiiii 166 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved 671I 7° I3 I 711I 72 I N I 73I I 174 L� 1 751 I I I 1180 11 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Tallwood Estates WWTP 4988 Brief Rd Indian Trail NC 28079 Entry Time/Date 10:21AM 21/03/11 Permit Effective Date 18/11/01 Exit Time/Date 12:38PM 21/03/11 Permit Expiration Date 23/10/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// Samuel Alexander Laytham/ORC// Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Bart Farmer,4600 Goldmine Rd Monroe NC 28110//704-296-4227/7042897395 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenar Records/Reports Self -Monitoring Progran Sludge Handling Dispos Facility Site Review Effluent/Receiving Wate Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) Roberto Scheller of Inspector(s) Agency/Office/Phone and Fax Numbers Date ,—DocuSigned by: Ro.4.�t.o- LS-cLatj k, DWR/MRO WQ/252-946-6481/ 3/16/2021 `-91 C2A007838943E... Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date W. Corey Basinger DWR/Division of Water Quality/704-235-2194/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. DocuSigned by: A14CC681AF27425... 3/17/2021 Page# 1 31 NPDES yr/mo/day NC0069523 111 121 21/03/11 117 Inspection Type 18 [j (Cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The subject facility is permitted under NPDES Permit Number NC0069523 to discharge 0.050 MGD to Clear Creek which is Class C waters in the Yadkin -Pee Dee River Basin (Sub basin 03-07-12). The current permit became effective November 1, 2018 and expires on October 31, 2023. At time of inspection effluent into Clear Creek was clear with no visible suspended solids. Review of compliance history for 12 month period in 2020 found facility had two (2) Notices of Violation for Monthly Average Flow on 02/2020 reporting 0.063 MGD and 05/2020 reporting 0.065 MGD. One (1: Notice of Deficency issued for Flow Limit violation on 01/2020 reporting 0.055 MGD. The yearly average flow for calendar year 2020 is 0.037 or 74% of 0.050 MGD. Peak Daily Maximum Flow reported: 01/2020 - 0.113 MGD, 02/2020 - 0.155 MGD, and 05/2020 - 0.169 MGD. Bio solids are removed to Crooked Creek WWTP for final disposal by land application under Permit WQ0007486 and South Carolina land application Permit #ND0089004. Page# 2 Permit: NC0069523 Inspection Date: 03/11/2021 Owner - Facility: Tallwood Estates VVVVTP Inspection Type: Compliance Evaluation Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: Record Keeping Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Has the facility submitted its annual compliance report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operatc on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification' Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Comment: Records are on file at Crooked Creek WWTP. Operations & Maintenance Is the plant generally clean with acceptable housekeeping? Yes No NA NE ❑ ❑ • ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • • • • • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ • ❑ • • • • • Yes No NA NE • ❑ ❑ ❑ Page# 3 Permit: NC0069523 Inspection Date: 03/11/2021 Owner - Facility: Tallwood Estates VVVVTP Inspection Type: Compliance Evaluation Operations & Maintenance Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Pump Station - Influent Is the pump wet well free of bypass lines or structures? Is the wet well free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Is SCADAtelemetry available and operational? Is audible and visual alarm available and operational? Comment: Bar Screens Type of bar screen a.Manual b.Mechanical Are the bars adequately screening debris? Is the screen free of excessive debris? Is disposal of screening in compliance? Is the unit in good condition? Comment: Equalization Basins Is the basin aerated? Is the basin free of bypass lines or structures to the natural environment? Is the basin free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Are audible and visual alarms operable? # Is basin size/volume adequate? Yes No NA NE • ❑ ❑ ❑ Yes No NA NE • ❑ ❑ ❑ ❑ ❑ ❑ • • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • • ❑ ❑ ❑ ❑ ❑ ❑ • Yes No NA NE • • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • ❑ ❑ ❑ • • ❑ ❑ ❑ Page# 4 Permit: NC0069523 Inspection Date: 03/11/2021 Owner - Facility: Tallwood Estates VVVVTP Inspection Type: Compliance Evaluation Equalization Basins Yes No NA NE Comment: Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? • ❑ ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ • ❑ Are the diffusers operational? • ❑ ❑ ❑ Is the foam the proper color for the treatment process? • ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? • ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ • Is the DO level acceptable?(1.0 to 3.0 mg/I) ❑ ❑ ❑ • Comment: Only one of two aeration basins in operation. Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) Comment: Only one of two secondary clarifiers in operation. Pumps-RAS-WAS Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Comment: Treatment facility fitted with air lift pumps. Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • Page# 5 Permit: NC0069523 Inspection Date: 03/11/2021 Owner - Facility: Tallwood Estates WWTP Inspection Type: Compliance Evaluation Filtration (High Rate Tertiary) Yes No NA NE Type of operation: Cross flow Is the filter media present? ❑ ❑ ❑ ❑ Is the filter surface free of clogging? • ❑ ❑ ❑ Is the filter free of growth? • ❑ ❑ ❑ Is the air scour operational? ❑ ❑ • ❑ Is the scouring acceptable? ❑ ❑ • ❑ Is the clear well free of excessive solids and filter media? ❑ ❑ • ❑ Comment: Disinfection - UV Are extra UV bulbs available on site? Are UV bulbs clean? Is UV intensity adequate? Is transmittance at or above designed level? Is there a backup system on site? Is effluent clear and free of solids? Comment: Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: At time of inspection effluent sampler was recorded at 4 degrees Celsius. Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Yes No NA NE ❑ ❑ ❑ • • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Page# 6 Permit: NC0069523 Inspection Date: 03/11/2021 Owner - Facility: Tallwood Estates VVVVTP Inspection Type: Compliance Evaluation Flow Measurement - Effluent Yes No NA NE Comment: At time of inspection flow meter checked with staff gauge in parshall flume. Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Standby Power Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Comment: Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ • ❑ Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Page# 7