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NC0004260_Permit (Issuance)_20110414
WDE5 DOCUWENT SCAHNIMS COVER SOEET NPDES Permit: NC0004260 Document Type: (yPermit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Speculative Limits Complete File - Historical Instream Assessment (67B) Environmental Assessment (EA) Permit History Document Date: Aril 14, 2011 This da<"Mn!We�t is pr1].t0&on Weuae paper-igxiore+aay coatelmt as the revue Bide NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary April 14, 2011 Mr. William McGlocklin SKF USA Inc. P. O. Box 332 Kulpsville, PA 19433-0332 Subject: Issuance of Renewal Permit NPDES Permit NC0004260 SKF USA Inc. GWR Treatment Class I Gaston County Dear Mr. McGlocklin: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007(or as subsequently amended). Summ@U of Changes in Renewal Permit from Existing Permit 1) Added quarterly pH monitoring. 2) Amended Special Condition A.(2) to current narrative. 3) Added Special Condition A.(3). If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you',you-have the-right to: 'n adjudicatory hearing upon written request within thirty(30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Page 1 of 2 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Location.512 N.Salisbury St.Raleigh,North Carolina 27604 One r Phone:919-807-63001 FAk 919-807-64921 Customer-Service:1-877-623-6748. - - NorthCarolina. ' Internet:www,ncwaterquallty.org - °' WA `�+An Equal Opportunity 1 Affirmative Action Employer r/���� t Please note that this permit is not transferable except after notice to the Division. The Division.may require modification or revocation and reissuance of the permit. This permit does 'not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required--by-the Division-of Land-Resources,the-Coastal'-Area,Management-Act or any--other federal-or"local --.. ..... governmental permits that may be required. If you have any questions concerning this permit, please contact Ron Berry at telephone number (919) 807-6396 or at email ron.berry@ncdenr.gov. Sincerely, )bIeLen H. Sullins . Attachments Cc: Mooresville Regional Office/Surface Water Protection Section Central Files NPDES Unit Page 2 of 2 Permit NC0004260 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRO NNIENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, SKF USA Inc. is hereby authorized to discharge wastewater from a facility located at 4328 South York Rd. Gastonia Gaston County to receiving waters designated as Crowders Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, III,and TV hereof. The permit shall become effective May 1, 2011. This permit and the authorization to discharge shall expire at midnight on August 31, 2015. Signed this day April 14, 2011. .. CIA j Co een H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0004260 SUPPLEMENT TO PERM1'1 COVER 5H E'1' - All previous NPDES Permits-issued-to this facility,-whether for operation or discharge are hereby- revoked As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. SKF USA Inc. is hereby authorized to: 1. To continue to operate an existing groundwater treatment facility discharging through outfall 001 and consisting of: o Surge tank with transfer pump o Bag filter o Multi-tray air stripper unit with blower o Flow meter with recorder This facility is located at 4328 South York Rd., Gastonia in Gaston County. 2. To discharge from said treatment works into Crowders Creek, a Class C water in the Catawba River Basin, at the location specified on the attached map. / T ,.�� - �' "• `� „�..1.. ., f rj, .-.� ,..#, �'�w+,y}.� '-•.:.r1" of f r'. ,' Iwo y�r � +t ;- Yi �. � i[�11••• F i 1 �• afii .�e �'*}�,f1 I`, + �� 4 v r a {f! la l l 1 1'r ��f ' ry �, 1 V 1 � ''�.. t °' x mar t'� ,,.•�. 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USGS Quad: G14NW Gastonia South, NC Outfall Facility 1: Latitude: 35° 11' 44.4" N 350 12' 6.5"N Longitude: 810 13' 23.311 W 810 12' 45.2" W Stream Class:{C North Facility Location Fi Subbasin-' 03-08-37 HUC:`0380101 SKF USA GWR NC0004260 ' Receiving Stream Crowders Creek Gaston Copty r . n Permit NCO004260 A. (l) EFFLUEN'.1' LIMI'IAXIONS AND M0NI'F0FJNCi REQUIREMENT'S - - Beginning-on-the effective date-of this-permit,and--lasting until-expiration;-the Permittee is authorized-teF�-- discharge treated groundwater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT . EFFLUENT LIMITATIONS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location Flow MGD Instantaneous Recorder Effluent H Quarterly Grab Effluent Methylene Chloride, l Quarterly Grab Effluent 1,2-trans-Dichloroethene, Ag1l Quarterly Grab Effluent 1,2-Dichloro ro ane, uarterly Grab Effluent Tetrachloroethene PCE , 1 Quarterly Grab Effluent I.Trichloroethene TCE , u erly Grab Effluent Acute Toxicity' uarterl Grab Effluent Footnotes: 1. The permittee may utilize a flow totalizer to measure flow. 2. Acute Toxicity(Fathead minnow), PIF at 90 %, February, May, August, and November; See Special.. Condition A. (2). Toxicity sample to be collected at same time as monitored pollutants samples. While in service the flow and groundwater treatment system should be checked at least on a weekly basis. There shall be no discharge of floating solids or visible foam in other than trace amounts. .,.;ry;'. .._:-., . ;.:wr.e... ...o:'''.-......,t. :, i u.. _' ... •1: ,. t .. .�„_..l.tu,. . .... ..Y'..., ..r - .sCRt s. ' .. '-1:.. .. ..pr - Permit NC0004260 A. (2) ACUTE TOXICITY PASSNAIL PERMIT LIMIT (QRTRLY) The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined in the North --Carolina-Procedure--Document entitled.-`-`Pass/Fail-Methodology -For.-Determining Acute--Toxicity.-ln.-A- ..... Single Effluent Concentration" (Revised-July, 1992 or subsequent versions). The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test. The effluent concentration at which there may be at no time significant acute mortality is 90% (defined as treatment two in the procedure document). Effluent samples for self-monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The tests will be performed during the months of February, May, August and November. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C.Additionally, DWQ Form AT-2 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh,North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility.name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any single quarterly monitoring indicate. a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the-permittee-fail to monitor ddi�ing a month in 'which toxicity monitoring is required, then-`' monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division.of Water Quality indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. • . ' ` ' ' Permit NC0004260 (Continued A. (2)ACUTE TOXICITY PASS/FAIL PERMIT LIMIT(QRTRLY)) If the Permittee monitors any pollutant more frequently then required by this permit, the results of such -monitoring shall--be included-in the--calculation-&-iepoitiiig af,the dafa submitted on the DMR & AT Forms. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (3) REPORTING OF OPERATION The Permittee and/or Permittee representative must contact the Mooresville Regional Office/Surface Water Protection Section, phone (704) 663-1699, during normal business hours within 48 hours of resuming operation and discharge. Contact information should include (1)contact person name and phone number, (2) NPDES permit number, (3) date and time of resumption of operation, and (4) expected operation for next 90 days. Additional information may be requested by Regional staff. Upon start up, any previous monitoring/reporting waivers are no longer applicable. SUMMARY OF PROPOSED CHANGES In keeping with Division policies the following will be incorporated into the permit: • dded uart • mete for pH removal. ecra condition arrative. • Added special condition for notification of sumed operation. PROPOSED SCHEDULE FOR PERMIT ISSUANC Draft Permit to Public Notice: Febru 4, 2011 Permit Scheduled to Issue: Marc Oil NPDES DIVISION CONTACT If you have questions regarding any of the ab ve information or on the attached permit, please contact Ron Berry at (919) 807-6396 or email on.berry@ncdenr.gov. NAME: DATE: V6z8 REGIONAL OFFICE COMMENTS � 1 1� l� NAME: DATE: SUPERVISOR: DATE: Fact Sheet NPDES NCO004260 Page 3 of 3 The Charlotte Observer Publishing Co. Charlotte, NC North Carolina ) sr. Affidavit of Publication Mecklenburg County) THE CHARLOTTE OBSERVER --------------------------------------------------+------------------------ DINA SPRINKLE NCDENR/DWO/POINT SOURCE BRANCH 1617 MAIL SERVICE CENTER RALEIGH NC 27699 E REFERENCE: 30063432 6543172 notice of intent Before the undersigned, a Notary Public of said County and State, duly authorized to administer oaths affirmations, etc., personally appeared, being duly sworn or affirmed according to Law, f ` k Pic Notice doth depose and say that he/she is a �. N°nncarol, r kk Cam Envirdnmentel representative of The Charlotte Observer �a w4 r,'.'�f617"'3aia^rNPnasu�rt ml, �° r,:� Publishing Company, a corporation organized and onto i. NorceOfmntanttolg AM 7 doing business under the laws of the state of °afP°seatoCisa�O�reNPnEg OMI'danga �7 Ue+sOn{sJ itv0d hayo,T p Weatawate, CommiseiaR Delaware, and publishing-a newspaper known as The a nen?,cammentaF, a;�lni`tr"f: eP�refN rof e The�ited uof1ho days"aRergththa Pro ased'par---,,L.!, 6 Charlotte Observer in the city of Charlotte, reCtprorfhaNco,yam e�rubl,sh,d tualh o emit e P'Public hear is ozjCounty.gf Mecklenburg,.end state of North Carolina or soheaomat�l°mmBrbe'asi t'DrQicri uw,a),oap�t�� and that as such.,he/she"is, fami.Liar.,wi,th ;the. .• �� -. nl�+�`d'Urwsburys,re�iyRaiareiteaPe�ame'yY1 tQU 15110 - - - onaJ mformar,a^ �NC la 04bq ___ ba laund on our we an NP S pormgs WQ mg 1Q1aI I. P books, records, files, and business of,said nPdeacale„da;-orh�y) Ih�R�//pppprta�.rtcYlanrorg/y�gp nOOCa ney SKF 119A, 1 -� g,{9fg)-607G8pq - sl+rP/Pa/ Corporation and by reference to the files of said sK '"�' a`qUoared ate' publication, the.attached advertisement was cAi;b I- i Bat�WGOlNR Gae on�caPLi f^Y! 11h ' a so for ftqd Rhodie.lxrver6asin. i"". . p rowders�I r inserted. The following is correctly copied from mono `BQuasr°dro„al`. � ff WR'-farJlity,�.ina,1 �'Permit N the books and files of the aforesaid Corporation df°`hargeris neatai! oaBrm, CouorOfxRhorna .Ton.-�� wasteweter, oe,CrrowderPsr�r�and, I and Publication. I theCrawdere anla!a4uc+atedran 'r ' Creak� ha s Q•RD etl in G. W Y�i�Thi r4268 for trust p I LPB5T 43j- Ca ew6a River aom Pa astewrete�to Cr °d Ir u r �rlln q, a B1 I n f� Jr �1rr � f I R 6r r PUBLISHED ON: 02/05 AD SPACE: 80 LINE FILED ON: 02/10/1 NAME:. TITLE• i a DATE: . In Testimony Whereof l.have,hereunto set my hand and affixed my seal, the day and.. ar. aforesaid. Not My Commission Expires: My Commission Expires May 27, 2011 Berry, Ron From: Krebs, Rob Sent: Tuesday, February 08, 2011 7.56 AM To: Berry, Ron Subject: FW: Draft permit, coverletter, and factsheet fro SKF USA GWR - NC0004260 Attachments: draft permit NC0004260.pdf; draft cov let.pdf; Fact Sheet.pdf MRO—No comments SKF Thanks! Rbk From: Krebs, Rob Sent: Monday, February 07, 2011 10:25 To: Allocco, Marcia; Bell, Wes; Bou-ghazale, Samar; Browder, Dee; Hood, Donna; Lesley, John; Parker, Michael; Sifford, Barbara; Snider, Lon Subject: FW: Draft permit, coverletter, and factsheet fro SKF USA GWR - NC0004260 From: Berry, Ron Sent: Wednesday, February 02, 201108:08 To: Krebs, Rob; Meadows, Susan Subject: Draft permit, coverletter, and factsheet fro SKF USA GWR - NC0004260 Please review the attached draft permit and comment. If acceptable, or if you have any recommendations and/or questions let me know. Thanks, Ron Ron Berry ron.berry@ncdenr.gov Engineer I DWQ/Point Source/NPDES NCDENR Phone: (919) 807-6396 Fax: (919)807-6495 Office:Archdale Building Room 925N E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. 1 1 DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO004260 Facility Information , Applicant/Facility SKF USE Inc. -Gastonia Site Name: Applicant Address: P. O. Box 332; Kul sville, PA 19443-0332 ' Facility Address: 4328 South York Street; Gastonia, NC 28503 Permitted Flow 0.0072 MGD Type of Waste: Treated GWR wastewater ' Facility/Permit Status: Class I/Active; Renewal County: Gaston County , Miscellaneous Receivin Stream: Crowders Creek Stream Classification: C Subbasin: 03-08-37 Index No. l 1-135d ' Drainage Area mi : 35.6 HUC: 03050101 Summer 7Q10 (cfs) 6.7 303(d)Listed? Yes Biological Integrity/Fish Cam Winter 7Q10 cfs)-. 10.2 Regional Office: Mooresville 30Q2 (cfs) 14.4 State Grid/USGS G14 NW Quad: South Gastonia Average Flow cfs): 142 Permit Writer: Ron Berry IWC % : 10.17% Date: 4/13/11 1 BACKGROUND The permit was originally issued to CR Industries for the treatment of domestic and industrial ' waste. The permit has been modified extensively since it was issued in 1996. In 1998 they added a groundwater treatment system and began discharging the treated groundwater through the same ' outfall as the industrial/domestic treatment plant. In 1999 they closed the facility and ceased the domestic/industrial discharge. They eventually sold the facility and the new owner connected the domestictindustrial portion of the effluent to the City of Gastonia WWTP. SKF USA , retained the groundwater treatment system and the responsibility for its operation and maintenance. The groundwater remediation system was installed to remediate/extract trichloroethene,tetrachloroethene, and cis-1,2dichloroethene from the groundwater. ' Initially, a Chronic toxicity test at 0.33% concentration was required for the GWR discharge. But in the 2002 permit renewal the permitted flow was decreased resulting in the toxicity test requirement being changed to Acute to comply with Division policy. The policy stated that when ' the toxicity test concentration (defined by the IWC) is less than 0.25% then a Chronic test is not applicable and an Acute toxicity test at 901/6 must be applied. The last reported discharge from this GWR system was in March 2008. In February 2010, the ' permittee requested and was granted a wavier to discontinue monitoring and submittal of DMR while no discharge occurred. The treatment system is currently deemed inactive, and the region ' has confirmed that subsequent piping had been removed to disengage the treatment system from the outfall. All fees and other permit conditions still apply. Fact Sheet NPDES NC0004260 ' Pagel of 3 The groundwater treatment system consists of 2 collection wells which discharge to a 500 gallon surge tank. A transfer pump conveys the liquid from the surge tank through a bag filter and then to a 5 tray air stripper. As the flow leaves the air stripper collection sump, a flow meter/recorder measures the flow. The effluent flow continues through a buried gravity line and discharges through the permitted outfall into Crowders Creek. Crowders Creek flows into South Carolina and is a tributary to Lake Wylie. Hart & Hickman, PC, representativeloperator for this GWR system has submitted a permit renewal as they believe they will be required to restart this system. TOXICITY ISSUE, 303(d)LIST, AND COMPLIANCE There was a historical problem with the toxicity testing, both Chronic and Acute test have been performed. The facility was consistently .passing.the-Chronic test at 0.33% concentration but when they switch to the Acute test at 90% concentration they failed 2 of the 4 Acute test, including the last test performed before the discharge was ceased in 2008. There were 5 additional Chronic toxicity test performed in 2006 and 2007 that the facility passed. This segment of Crowders Creek continues to be listed on the 303(d) list as impaired for biological integrity to the fish community. This permit will be submitted to the South Carolina Department of Environmental Health for comment. There were no compliance actions or NOV issued during this permit cycle. The Region staff report recommended renewal pending approval of the final permit.. PERMITTING STRATEGY DMRs were reviewed for the period''of February 2006 to April 2008 (last discharge event). The average MGD was 0.0009. The five organic chlorinated solvents monitored during this permit cycle were reported as less than values:•A.RPA report was•prepared for the five solvents that had been monitored. To assist with the renewal evaluation the permittee, upon request, provided the last wells analyses. The well data did not indicate any additional pollutants of concern that have not been previously addressed or are not currently addressed. To validate no pH issues, pH monitoring on a quarterly bases will be added. The Permittee may petition to have pH monitoring removed as part of the next renewal, and a note will added to the file. The Acute toxicity narrative will be amended to match the current version. Since the existing system has been inactive for 2 years but is subject to start up in the future, a special condition will be.added that will require the permittee to alert the Mooresville DWQ regional office once the treatment system and discharge resumes. Fact Sheet NPDES NC0004260 Page 2 of 3 SUMMARY OF PROPOSED CHANUES In keeping with Division policies the following will be incorporated into the permit: • Added quarterly pH monitoring. • Amended Acute toxicity special condition narrative. • Added special condition for notification of resumed operation. .PROPOSED SCHEDULE 1jQRTERMI ISSUANQEl - Draft Permit to Public Notice: February 4, 2011 Permit Scheduled to Issue: March 2011 -NPDES DWISION'CONTACT'` , If you have questions regarding any of the above information or on the attached permit, please contact Ron Berry at (919) 807-6396 or email ron.berr`y@nbdenrr..gov. NAME: DATE REGIONAL OFFICE COMMENTS r NAME.- .. 1'' DATE. SUPERVISOR: DATE: Fact Sheet NPDES NCO004260 Page 3 of 3 1/11/2011 IWC Calculations SKF USA GWR Assume upstream TRC level = 0 NC0004260 Assume upstream Fecal level = 0 Prepared By: RDB Check Box if WTP Facility ❑ Enter Design Flow(MGD): 0.007 Enter Upstream NH3-N Level (mg/L): 0.220 Enter s7Q10(cfs): 6.700 Enter w7Q10 cfs : 10.200 Total Residual Chlorine Ammonia (NH3 as N) Limit MAX (summer) 35.0 mg/L. 7Q10 (CFS) 6.7 7010 (CFS) 6.7 DESIGN FLOW(MGD) 0.0072 DESIGN FLOW(MGD) 0.0072 DESIGN FLOW (CFS) 0.01116 DESIGN FLOW(CFS) 0.01116 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 UPS BACKGROUND LEVEL( 0 UPS BACKGROUND LEVEL ( 0.220 IWC (%) 0.17 IWC (°,6) 0.17 NON-POTW Allowable Conc. (ug/1) 28 Allowable Conc. (mg/I)" NO LIMIT NO LIMIT (MONTHLYIDAILY) Ammonia(NH3 as N) (winter) 7Q10 (CFS) 10.2 Fecal Limit NOT REQUIRED DESIGN FLOW(MGD) 0.0072 (If DF >331; Monitor) MONITOR ONLY DESIGN FLOW(CFS) 0.01116 (If DF c331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor(DF) UPS BACKGROUND LEVEL { 0.220 IWC (%) 0.11 NON-POTW Allowable Conc. (mg/1)• NO LIMIT NO LIMIT (MONTHLYIDAILY) MONTHLY AVG LIMIT Check other limit does such as basin plan or model NPDES Servor/Current Versions/IWC 1/11/2011 Table 1 Groundwater Analytical Data -Groundwater Extraction Wells Summary of Detected Purgeable HakKarbons(Chlorinated Compounds) _ 207 Telegraph Drive,Gastonia,North Carolina 1,1-Dichloro- 1,1-Dichloro- 1,1,1 Trkhloro- Trichforo- Tetrachloro- cis-1,2-Dichloro- trans-1,20chloro. ethene ethane ethane 1,2-Dichloro- ethene ethene ethene ethene Carbon Extraction Date of Dilution (i,i-DCE) (1,14)CA► (1,1,1-TCAJ propane (TCE) (PCE) (cis-1,2-OCE) (trans-1,2-DCE) Tetrachloride Chloroform Well Sampling Factor WL Ir8/L WL MA W{/L Wt. lag/L RUL Ng/L Ng/L CM 9/30 2010 10/100 1,500 <10 .10 <10 71 <10 33 <10 <10 <10 EW-2 9/30/2010 10 960 <20 <10 <SO <10 <10 <10 QO <10 <10 EW-3 9 3 2010 1 98 <1 <1 <1 <1 <1 <1 <1 <1 <1 EW-4 9/29/2010 1 12 <1 <1 <1 3.8 <1 6.5 <1 <1 <1 EW-5 10/1/2010 1/4 <1 <1 <2 cl <1 <1 <1 <1 <1 <1 NOTES: Sample results are expressed as a concentration or as less than the quantitation limit(e.g.<1). The quaraftation limit Is equal to the dilution factor multplled by the undiluted quantization limit. Table Groundwater Analytical Data -Groundwater Extraction Wells Summary of Detected Purgeable Aromatics(Petroleum-Related Compounds) 207 Telegraph Drive,Gastonia,North Carolina tert-Butyl Chloro- Ethyl- Xylenes methyl ether Dlisopropyl- Extraction Date of Dilution Benzene benzene benzene Toluene (totat) (MTBE) ether(iPE) Well Sampling Factor L WL tWL MA L µg/L CM 9/30 2020 10/100 <5 <10 I <10 I <10 <30 <50 b0 EW-2 9/30/2010 10 <5 <10 410 <10 <30 <50 <50 EW-3 9/30/2010 1 <0.5 <1 <1 <1 <3 <5 <5 EW-4 9/29/2010 1 5.6 <1 <1 <1 <3 9 <5 F VY-5 SO/1/2010 1/4 7.6 <1 150 8.2 67.8 <5 <5 NOTES: Sample results are expressed as a concentration or as less than the quantitation limit(e.g.<1).The quantitation limit is equal to the dilution factor multiplied by the undiluted quantitation limit, Table 4 Ground Water Analytical Results Former CR Industries Gastonia,North Carolina Page 1 of 10 MW-01 Sa rolite Date PCE TCE trans-1,2-DCE cis-1,2-DCE I I,1-DCE 1,2-DCPI TCFM 1,1,1-TCA 1,1,2,2-TCAI MC Chloroform 2-CEVE B17CM 12/20/1993 SOL 722 SDL BDL BDL BDL BDL BDL BDL BDL SDL BDL SOL 6/2 9 11 9 9 4 BDL/BDL 2=690 BDL/BDL BDLlBDL BDLIBDL BDL/BDL SDL/BDL BDL/BDL BDL/BDL BDL/BDL BDL/BDL BDL SDL 3/31/1995 SDL 660 BDL SDL SDL BDL BDL BDL SOL BDL BDL BDL BDL 1123/1996 BDL 920 SOL SOL BDL BDL SDL 49 BDL SOL BDL BDL BDL 9/5/1996 SDL 560 BDL BDL BDL BDL BDL BDL SOL 54 BDL BDL SOL 3r2011997 1.4 595 BDL 11.5 BDL BDL BDL BDL BDL BDL BDL BDL BDL 6/25/1997 1 505 BDL 14 SOL BDL BDL BDL BDL BDL SOL BDL BDL M611997 BDL 415 BDL 9 BDL BDL SOL BDL BDL SOL SOL BDL BDL 12/3111997 BDL 303 SDL 11 SOL BDL BDL BDL BDL SOL SDL BDL SDL 3120/1998 SDL 450 BDL 12 BDL SOL SOL SOL BDL BDL SDL SDL BDL 6/17/1998 BDL 313 SDL 10.2 BDL SDL BDL SOL BDL SOL BDL 8DL BDL 9/79/1998 BDL 392 BDL I BDL SOL BDL BDL SOL BDL BDL SDL SOL IVI VI998 BDL 333 BDL 8-3 BDL BDL SDL SDL BDL SDL SDL BDL SOL 3/19/1999 <10 480 <10 <10 <10 <10 <10 <10 <50 <50 <10 <10 <10 612311999 <1 196 <1 8,8 <1 <I <1 <1 <1 <5 <1 7 <1 9/19/1999 <1 250 <1 4.7 <I <1 <1 <1 <1 <l <1 NA <l 121201999 <5 68 <5 <5 <5 <5-- <S <5 <5 25 <5 NA <5 3/7/2000 <2 85 <2 <2 <2 <1. _ <2 <2 <2 <2 <2 NA <2 6/20/2000 <5 28 <5 <5 <5 <5 <5 <5 <5 9.2 <5 NA <5 911 512 0 0 0 <1 60 <1 <1 <1 <l <i <I <1 <1 <1 NA <1 12)1W2000 <1 170 <1 3.9 <1 <1 <5 <1 <1 <5 <1 NA <1 3/16/2001 <1 290 <1 4.6 <1 <1 <5 <1 <1 <5 <1 NA <1 9/7/2001 <1 45 <1 <1 <1 <1 <5 <1 <1 <S <1 NA <1 3/15/2002 <1 41 <1 <1 <1 <1 <5 <1 <1 <5 <1 NA <1 9117/2002 <1 39 <1 <1 <1 <1 <5 <I <1 <S <1 NA <1 V1312003 <1 49 <1 <1 <1 <1 <5 <1 <1 <5 <l NA <1 9/5/2003 <1 65 <1 1.2 <1 <1 <5 <1 <1 <5 <1 NA <1 3/4/2004 <1 91 <1 0,99) <1 3.0 <5 <1 <1 <5 0.541 NA <1 9119/2004 <1 41 <1 <I <I 0.88 J <5 <1 <i <5 <1 NA <1 3/23/2005 <1 37 <1 <1 <1 2.1 <5 <t <1 <5 <1 NA <1 9/29/20DS <1 43 <1 <1 <1 <1 <5 <1 <1 <5 <t NA <1 3/31/2006 <1 54 <t 1.5 <1 1.4 <5 <1 <1 <5 <1 NA <1 9129/2006 <1 40 <1 0.853 <1 1.4 <5 <1 <1 <5 <1 NA <1 312812007 <1 36 <1 <1 <1 <1 <5 <1 <1 <5 <I NA <1 9126,7007 <1.0 31 <1.0 <1.0 <1.0 2.4 <5.0 <l.0 <1.0 <1.0 <1.0 NA <1.0 3/14/2008 <1.0 29 <1.0 <1.0 <10 <1.0 <5.0 <1,0 <1.0 <1.0 <1.0 NA [1.0 9/17/2008 <1.0 87 <1.0 I i.5 <1.0 <1.0 <5.0 <1.0 <1.0 71.0 <1,0 NA <1.0 NOtea: BDL-Below Labor"Detxtion Limits PCE-Tetrachloroethene 1,2-DCP-1,2-Dichlompropeue NS-Not Sampled TCE=Triddomcdmae TCFM-TnWorolluoromedwe "P Indicates results of split samples trans-1,2-DCE-Irem-1,2-Dichloroethene 1,1,I-TCA-1,1,1-Tricblorcetlmne "Saprolite"or"BadnxV=Litholagy of icreeat inW%,W cis-1,2-13CE-cis-1,2-Dichloroede 1.1,2,2-TCA-1.I.Z2-TetrauMerocd=e "D"is an estimated concentration 1,1-DCE-1,1-Dicldometbene MC-Methylene Chloride Notes: 2-CEVE-2-Cld0noethyivinylether BOCM-Smmediddoromoharm 1. All detections we in pgn,. 2. Table 2 includes only t}wse analytea with detections reported. i 4.0 Ground Water Recovery and Treatment System • The ground water remediation system at the site began full-time operation in August 1999. This pump-and-treat system consists of ground water recovery wells RWA (formerly MW-15) and RW-2 (near MW-I), treatment via a stacked-tray air stripper, then discharge of the treated effluent to a permitted surface water outfall under NPDES permit number NC0004260. On March 18, 2008, the remediation system was shutdown due to effluent toxicity testing failures. The remediation system has remained inactive in order to evaluate site ground water conditions for passive remediation by natural attenuation processes. Figure 2 depicts the approximate locations of the recovery wells, the remediation system building that houses the air stripper, and the underground piping connecting the recovery wells with the treatment system. s Y D�r(�L • WAEtl -rGw+t V s Hart& Hickman, PC S:W1A-Minter Pmjeat Cobw I dmtria-cor.rrcn,.o 110ctn6a 2OU8Aeport Oct OS,dm QjLg/l MGD Cr 0 0 0 o aM O O O O D 0 W o Er po O iv - a a+ C ^' r 1 Feb-06 I I` I I '0—� o O O O C Feb-06 Mar-06 Jan-06 Mar-06 ! 1 I I { I Apr-06 i i Feb-06 r 15 I ] I I I I Apr-06 t .. ' f I �+ I I I I I 1 Mar-06 ' I 5 May-06 li + i O I i I 1 1 I 4 May-06 O o f Apr-06 Jun-06 ' Jun-06 i i i i ' May-06 i s Jul-06 Jul-06 0 3 - ; ' ; i I I I I 1 Jun-06 -06 J14 0 Jul-06 a©o i i i i Q Au Aug-06 0 g i j i C - 1 I 1 I Sep-06 ' i Aug-06 ®r I i i Q ❑ Sep-06 O I ! I I I G4 I I I r 1 1 I 1 1 ! I f I I I - Oct-06 = Oct-06 i i i i i Sep-06 3 O Q r i F O Oct-06 i r Nov-06 O F+ Nov-06 O i I1 Nov-06 Q I I I I I f I O Dec-06 i Dec-06 P F D TN 1 I I O Jan-07 I I I 3 1 7 Jan-07 M = C v Jan-07 O I I I I r = rt CO M I I f 1 I I I I I = I I I I r 5 D CD Feb-07 Q p Feb-07 i Q D' Feb-07 a3 I 1 1 I D � to Mar-07 Mar-07 19 rD Mar-07 r f ' ' S I I I 1 1 1 I � ' i � ; ' i ' � I I I 1 1 I I ►' i a Apr-07 ' ' a I i 1 i 1 1 I Apr-07 � � I py i i ! 00 Apr-07 I r 1 1 1 I I I I I I I I I 1 May-07 ' May-07 1 Q May-07 I I I I i1 ' 1 i I I i I i I I S I 1 I I i 1 I I Jun-07 I r I 1 I I I 1 Jun-07 i i Jun-07 J i ` : i $ i 0� Jul-07 i i i Jul-07 Jul-07 i3 i ro i i i i a AUg-07 i i i i m Aug-07 Aug-07 O 3 0 0 Sep-07 M I 1 I 1 SE -07 1 I i i i 5ep-07 E ' t a p D Oc E I r I E I I I D OCt-07 I ❑ I I I I I I y I I I I i I Oct-07 Oct-07 -, S I I I I I I M I I I I L Nov-07 f 1 I I 1 I I OQ 1 I I ; I 1 014 I ���/� �I Nov-07 Q rn Nov-0/9 Dec-07 l @ I N 1 I { 1 I � 1 •• I I E I f Dec-07 rt Dec-07 rt Jan-08 NA I I cu Jan-08 > Jan-08 Feb-08 O I [ I I I I I I t 1 1 ! � O p Mar-OE O • s • Pei N A cn 00 O N O N L Cr co O N 1 O O O O O O 5 Q J O Ili a in 00 0 N � Feb-06 0 .Z Feb-06 O-� Feb-06 Mar-06 i ; { Mar-06 Mar-06 { s W ! 1 I 1 1 1 1 I t ! I I I ! II I ! a I I 3 Apr-06 �} Apr-06 Apr-06 May-06 t 4 May-06 i May-06 p ' ' 1 I > ! 1 f f I CIO Jun-06 f�� Jun-06 ; Jun-06 Jul-06 1u1-06 Jul-06 r I V 1 I 1 ! 1 I 1 1 I I 1 i I I I Aug-06 i i i i O Aug-06 i 3 i O Aug-06 i O Sep-06 I 1 Sep-06 Sep-06 I I � Oct-06 i ' I O Oct-06 Oct-06 i i i i r 0 Nov-06 I 1 I i I 1 O I Nov-06 O Nov-06 O '+ Dec-06 I 1 i 1 � N Q I I I i i I 1 I 1 ; I i , , I H T Dec-06 I I I I I DeC-06 i i 1 1 I d ! t 3 1 a /� TTTZSSS n• _? Jan-07 f C Jan-07 + O Jan-07 (D , ', 0 ' O V+ Feb-07 Feb-07 O Feb-07 S 4 i Q M CD Mar-07 I , Mar-07 ro Mar-07 `s M r-07 Ap 1 1 ' Apr-07 I I 1 I , ' ! , rD Z Apr-07 p i 0 E I I I I May-07 3' ' G O Ma 07 ' ; O May-07 p an yCD- I f I I I I Jun-07 I } 1 I Jun-07 Jun-07 Os Jul-07 O I I 1 I S I 1 1 I I I I 1 I 1 I I i 1u1-07 1 I I � I ! Jul-07 I I I f 1 I I I 1 I i Aug-07 i 6 O Aug-07 i O Aug 7 Sep-07 ; 3 r e i D Sep-07 (�,, Sep-07 i i f ! I 1 1 I I Oct-07 a CL Oct-07 i m Oct-07 Nov-07 O i I f i ` 1 ! I Nov-07 ' 1 O Nov-07 I 1 1 1 1 i Dec-07 I 1 I ! w Dec-07 1 I 1 1 Dec-07 w of Jan-08 Jan-08 Jan-08 Feb-08 Date: 1111111, DMR Data for NPDES Permit NCO004260 pb:rdb SKF USA GWR mrrddd/yy Comment Parameter Value Modifier 212=6 2=fail TGE6C-P/F STAT 24hr Acu Pimephales 2. 6t36106 1=pass TGE6C-P/F STAT 24hr Acu Pimephales 1. 11111M6 1=pass TGE6C-P/F STAT 24hr Acu Pimepheles WAIVER 11/12/06 1=pass TGE6C-P/F STAT 24hr Acu Pimephales WAIVER 11/13106 1=pass TGE6C-PIF STAT 24hr Acu Pimephales WAIVER 11/20/O6 1=pass TGE6C-PIF STAT 24hr Acu Pimephales 1. 2119/08 2--fad TGE6C-P/F STAT 24hr Acu Pimephales 2. mm/ddtyy Comment Parameter Value Modifier 5/22106 1=pass TGP3B-P/F STATRE May Chr Cenodaphnia 1. 2122I07 1=pass TGP3B-P/F STATRE 713ay Chr Ceriodaphnia 1. 6115/07 1=pass TGP3B-PIF STATRE 713ay Chr Canodaphnia 1. 8/21107 pass=1 TGP313-PIF STATRE 713ay Chr Ceriodaphnia 1. 11/19107 1=pass TGP3B-P/F STATRE 70ay Chr Cenodaphnia 1. SKF USSWR REASONABLE PC&ITIAL ANALYSIS &all 001 NCO004260 Ow = 0.0072 MGD Qw(MGD)= 0.01 WWTPtWTP Class: I 1Q10S(cfs)= 6.67 IWC @ 1QI0S = 0.20% 7Q1 OS(cfs)= 6.70 1WC @7QIOS= 0.17% 7Q10W(cfs)= 10.20 IWC @ 7QIOW= 0.11% 30Q2(cfs)= 14A0 IWC @ 30Q2= 0.08% Avg.Stream Flow,QA(efi)- 42.00 IWC @ QA= 0.03% Receiving Stream: Crowders Creek Strum claw C PARAMETER TYPE STANDARDS&CRrrER1A(2) REASONABLE POTENTLAL RESULTS RECOMMENDED ACTION (i) NC WQS 1 Applied Y2 FAV z Max Pred Chronic Standard Acute m n 4 Det. Cw Allowable Cw Acute: NO WQS Trichloroothene C 30 HH(Qavg) n 9 0 1 go" 00 —100000.000— — Nole- - - -- --- .Limited dAta Net No value-Allowable C%N Na Acute: 0 0 N/A ------------ ... ...... Acute: 0 0 N/A -------------------- --------------- Chrmc: Acute: 0 0 N/A --------------------------------------- Chronic: RPA-FrestmoterVP,rpa Page 1 of 1 11250011 SKF USOWR REASONABLE P&TIAL ANALYSIS aa[1001 - NCO004260 Qw = 0.0072 MGD Qw(MGD)= 0.01 WWTPIWTP Class: IQIOS(cfs)= 6.87 IWC ®1Q10S - 0.20% 7QI0S(cfs)= 6.70 IWC ®7Q10S= 0.17% 7Q10W(cfs)= 10.20 IWC®7QIOW= 0.11% 30Q2(cfs)= 14.40 IWC®30Q2- 0.08% Avg.Stream Flow,QA(cfs)= 42.00 IWC{d QA- 0.03% Receiving Stream: Crowders Creek Stream Class: C r PARAMETER TYPE STANDARDS 3 CRITERIA(2) REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION (1) NC WQS! Applied t/s FAV! z Max Prod Chronic Standard Acute n 4 Del. Cw Allowable Cw Acute: NO WQS } e Methylene Chloride NC 590 HH(7QIQs) µg/l 9 0 7.90000 'Note:n<9 Defati t C V. Chronic: 347058,824 No RP cot�tlnue �uar4eriy MonR�ltlg 1JttlitcAl data"et No value ,A11knvablr Cw Acute: NO WQS 1,2 Dichloropropane C IS HH(Qavg) µEll 9 0 1.58000 Note:u'—z 9 11efaalt C'V. Chronic: 50000,000 NWRP contlnt a Quarterly Msmdorinp Limited dma set No value>Allowable C%% Acute: NO WQS 1.2 Trans diehloro ethylene NC 10 HH(7Q10s) 119A 11 0 0.50000 _.— Chronic: 3882,353 No RP continue QuaitedY Morutorinp No value'Mlomthle C[[ Acute: NO WQS t Tetrachloroethene C 4 HH(Qavg) µEA 8 0 L66500 _ _ _ _ _ :F \'ptc:n<_9 ])e!su!€C'1' Chronic: 13333.333 — No:RP continue Quarterly Mnndonnp 1,€Hilted data set No value-°Allowable Cn ;.-- RPA-FreshwaterVP,rpa Pape 1 of 1 1252011 SOC PRIORITY PROJECT: Yes No X To: Western NPDES Program Unit Water Quality Section Attention: Dina Sprinkle Date: March 3, 2010 NPDES STAFF REPORT AND RECOMMENDATION County: Gaston Permit No. NCO004260 PART I - GENERAL INFORMATION 1. Location of Facility Producing Discharge: SKF USA Inc. (Formerly CR Industries) 4328 South York Street Gastonia, NC 28053 Contact Information: SKF USA Inc. Attn: Mr. William McGlocklin P.O. Box 332 Kulpsville, PA 19443-0332 2. Date of investigation: February 26, 2010 3. Report prepared by: Samar Bou-Ghazale, Env. Engineer 11 4. Persons contacted and telephone number: Mr. Chad Grubbs (704) 586-0007 5. Directions to site: This facility is located at the intersection of Highway 321 and Crowders Creek Road, south of Gastonia. 6. Discharge point(s). List for all discharge points: Latitude: 35" 11' 42" Longitude: 81° 13' 24" Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on map. U.S.G.S. Quad No.: G14NW U.S.G.S. Name: Gastonia South,NC 7. Site size and expansion are consistent with application? Yes X No_ If No, explain: 8. Topography (relationship to flood plain included): Site is gently sloping and is not located in a flood plain. Page 1 9. Location of nearest dwelling: The nearest dwelling is approximately 500 feet from the site. 10. Receiving stream or affected surface waters: Crowders Creek a. Classification: C b. River Basin and Subbasin No.: 030837 C. Describe receiving stream features and pertinent downstream uses: The receiving stream is approximately 30 feet wide with a sandy bottom. There are typical class C uses downstream. PART II -DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 0.0072 MOD b. What is the current permitted capacity of the wastewater treatment facility? 0.0144 MOD C. Actual treatment capacity of the current facility (current design capacity)? 0.0144 MOD d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: NIA e. Please provide a description of existing or substantially constructed wastewater treatment facilities: The groundwater remediation facilities consist of a surge tank, an air stripper unit and flow measurement. f. Please provide a description of proposed wastewater treatment facilities: NIA g. Possible toxic impacts to surface waters: Trichloroethene, tetrachloroethene and cis-1, 2dichloroethene. h. Pretreatment Program (POTWs only): NIA 2. Residuals handling and utilization/disposal scheme: No residuals will be generated at the facility. a. If residuals are being land applied, please specify DWQ permit no.: NIA 3. Treatment plant classification (attach completed rating sheet): Class I 4, SIC Code(s): 3441 Wastewater Code(s)of actual wastewater,not particular facilities, i.e., non-contact cooling water discharge from a metal plating company would be 14, not 56. Page 2 Primary: 66 Secondary: Main Treatment Unit Code: 55010 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)?N/A 2. Special monitoring or limitations (including toxicity) requests: None 3. Important SOC, JOC or Compliance Schedule dates: (please indicate) 4. Alternative Analysis Evaluation: Has the facility evaluated' all of the non-discharge options available. N/A PART IV - EVALUATION AND RECOMMENDATIONS SKF USA Inc. is applying for renewal of its NPDES permit. The facility is in inactive status and ceased discharge since March 2008. According to Mr. Chad Grubbs, with Hart & Hickman, PC, the Inactive Hazardous Site Branch (IHSB) required them to do more assessments in order to provide appropriate remedial action. According to Mr. Grubbs, Hart& Hickman is in the process of submitting the findings to the IHSB in the very near future and they are planning to discharge again from the facility. Also, Mr. Grubbs indicates that the only challenge with the permit requirements was the change from the Chronic to Acute toxicity. He indicated that they are having problem with passing the Acute Toxicity test (Fathead minnows) while they did not have any problem passing the Chronic Toxicity (Ceriodaphnia) test. Pending review and approval by the Western NPDES Program Unit, it is recommended that the permit be renewed as requested. Signature of Rep re er Water Quality Regional Supervisor Date Page 3 I'll I ) Har1.&hckman , f R DEMANo A SMARTER SOLUTION E February S, 2010 1 kirr& Hickimmi, Pc 2923 SOWil TfV011 Swur CERTIFIED MAIL Suits 1nu (:h;iilr r.E �Ic 28203-54 49 RETURN RECEIPT REQUESTED � 7U4-5,h-0I1117 phnn� Division of Water Quality-Point Source Branch 71)4-5„6-03 3 fa. NC Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attention: Mrs. Dina Sprinkle Re: NPDES Permit Renewal Application Former CR Industries, Gastonia, Gaston County, North Carolina NPDES Permit # NCO004260 H&H Project No. SKF-001 Dear Mrs. Sprinkle: On behalf of SKF USA Inc., Hart & Hickman, PC is submitting the enclosed NPDES permit renewal application for the Former CR Industries site in Gastonia. No discharge has occurred at the site from the treatment system since March 2008. No solids or sludge are handled or removed for disposal from the treatment system and no significant changes have occurred since issuing the previous permit. Should you have any questions or require any additional information concerning this submittal, please contact me at (704) 586-0007. Sincerely, Hart& Hickman, PC p �@[low 12 1 Q Chad R. Grubbs, FEB 0 2410 Project Manager R- A R QUALM POINT SOUR BRANCH Attachments: cc: Mr. Bill McGlocklin, SKF USA Inc. Mr, Joe Wheatley, Coltec 1 CHARLOTTE 7114-596-0007 ' RALEIGH 919-S47-4241 ' WWW,HARTHICKMAN.C❑M f♦ '� \'F' 4 .t _/�hJ �. O4 �r�/-+yam .. ��. Yj V. SITE f = 7 • ate"N k r £ y " , I ul A, 1, � 1 V S t✓ Y I I i i APPROXIMATE N 0 2000 4000 TITLE SCALE IN FEET SITE LOCATION MAP PROJECT CR INDUSTRIES USGS QUADRANGLE MAP: GASTONIA SOUTH, N.C.-S.C. 1973 GASTONIA, NORTH CAROLINA RECEIVING STREAM: CROWDERS CREEK mart&�ickma� 2973 C+,uwhl'r}J,n S,rccl-suilc 1W) Lharlf�un,Nnnh Carolina 2013 STREAM CLASS: C A PRnMSSIaNAL C0RpDFrATR7N 7M-586(X)M(r)704-586, 3T3{@ DRAINAGE BASIN 1 SUB-BASIN: CATAWBA 103-08-37 DATE: 01-27-10 REVISION NO: 0 LATITUTEI LONGITUDE: 35' 11' 42'N 181* 13' 23" JOB NO: SKF-001 FIGURE NO: 1