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HomeMy WebLinkAboutNC0004260_Permit (Issuance)_20020422 fl NPDES DOCUNBUT SCANNIN& COVER SHEET NPDES Permit: NC0004260 Document Typee Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Speculative Limits Complete File - Historical Instream Assessment (67B) Environmental Assessment (EA) Permit History Document Date: Aril 22, 2002 gr%XL x doco eXxt to printed oa were paper-ISIRore a my coat nXt oa the revue Bide �OF WATF9p Michael F.Easley,Governor �O G William G.Ross Jr.,Secretary t North Carolina Department of Environment and Natural Resources Gregory J.Thorpe,Ph.D.,Acting Director Division of Water Quality April 22,2002 Mr. C.W.McGlocklin SKF USA,Inc. 1111 Adams Avenue Norriston,Pennsylvania 19403 Subject: Issuance of NPDES Permit NCO004260 SKF USA—Gastonia Site Gaston County- Dear Mr.McGlocklin: Division staff have reviewed and approved your renewal application for an NPDES discharge permit. Accordingly, the Division is forwarding the subject NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9,1994(or as subsequently amended). The draft permit contained an error regarding the Whole Effluent Toxicity test. When the flow was reduced to 0.0072 MGD the instream waste concentration(IWC)was not recalculated. Re-calculation of the IWC with the current permitted flow results in an IWC of 0.17%. When the IWC is less than 0.25 % the applicable test is the Acute Toxicity, Fathead Minnow,Pass/Fail limit at 90%. Section A(1)and A(2)of your permit were modified accordingly. Regarding the comments received from Hart and Hickman on your behalf,the following responses are offered: • The name of the permittee was corrected in the permit. + The requirement to visit the site on a weekly basis is specified in 15A of North Carolina Administrative Code 8G .0204 (2) (g). For Grade I physical/chemical systems,including groundwater remediation systems,the ORC is required to visit the site weekly. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition,conforming to Chapter 150B of the North Carolina General Statutes,and filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding. Please take notice that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, the Coastal Area Management Act, or any other federal or local governmental permit, If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number(919)733-5083,ext.595. Sincerely, Original Signed B]► David A. Goodrich Gregory J.Thorpe,Ph.D. cc: Mooresville Regional Office,Water Quality Point Source Compliance Enforcement Unit Aquatic Toxicolgy Unit Central Files NPDES?Ut Bruce Hickman,P.E.--Hart and Hickman PC 501 Minuet Lane Suite 101,Charlotte,North Carolina 28217 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone(919)733-5083 FAX(919)733-0719 An Equal Opportunity Affirmative Action Employer Visit us on the INTERNET ® www.enr.state.nc.us Permit No. NC0004260 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL.POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, SKF USA Inc. is hereby authorized to discharge wastewater from a facility located at 4328 South York Rd. . Gastonia Gaston County to receiving waters designated as Crowders Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective June 1, 2002. This permit and the authorization to discharge shall expire at midnight on August 31, 2005. Signed this day April 22, 2002. priginai Signed BY David k Goodrich Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. NC0004260 SUPPLEMENT TO PERMIT COVER SHEET SKF USA Inc. is hereby authorized to: 1. Continue to operate an existing groundwater treatment facility located at 4328 South York Rd., Gastonia, Gaston County, discharging through outfall 001 and consisting of a surge tank, an air stripper unit and flow measurement. 2. Discharge from said treatment works into Crowders Creek, a Class C water in the Catawba River Basin, at the location specified on the attached map. 0. +' 1. Outfa11001 .;•' y�f , f • a l ti .t, • I S�•V1. 3 y 750 11 tom. �in •� iqr _ F.. y.. i t J(V/ ; �f r SKF USA Inc. nn,. ; , X.. { ,State Grid/Ound:G 14NW Latitude; 350 11'42'N Facility Location South Gastonia Longitude; 81° 13'23"W not to scale Receiving St a :Crowders Creek Drainage Bash_: Catawba NPDES Permit No. NCO004260 atrean Class: C Sub-Basin: 03-08-37 North Gaston County Permit No. NCO004260 SECTION A(1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting-until expiration, the Permittee is authorized to discharge treated groundwater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT.LIMITATIONS; MONITORING REQUIREMENTS . EFFLUENT Monthly Weekly . Daily Measurement Sample Sample CHARACTERISTICS Average Average Maximum Frequency ' Type Location Flow 0.0072 MGD Instantaneous Recorders Effluent Methylene Chloride Quarterly Grab Effluent 1,2-trans-Dichloroethene guarterly Grab Effluent 1,2-Dichloro ro ane Quarteft Grab Effluent Tetrachloroethene (PCE) _Qua4erly Grab Effluent Trichloroethene (TCE) Quarterly Grab Effluent Acute Tox1city2 Quarteft Grab Effluent Notes: 1. The permittee may utilize a flow totalizer to measure flow. 2. Acute Toxicity (Fathead minnow), P/F at 90%, February, May,August, and November: See Supplement to Effluent Limitations and Monitoring Requirements-Special Condition A(2). The flow and groundwater treatment system should be checked at least on a weekly basis. There shall be no discharge of floating solids or visible foam in other than trace amounts. r Permit No. NC0004260 AM.ACUTE TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The permittee shall conduct acute toxicity tests on a auarterfu basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration" (Revised-July, 1992 or subsequent versions).The monitoring shall be performed as a Fathead Minnow Ornephales promelas) 24 hour static test.The effluent concentration at which there may be at no time significant acute mortality is 90% (defined as treatment two in the procedure document). Effluent samples for self- monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The tests will be performed during the months of February, May,August and November. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGE6C.Additionally, DWQ Form AT-2 (original) is to be sent to the following address: Attention: North Carolina Division of Water quality Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data.Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of"No Flow" in the comment area of the form.The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly In the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow- up testing to be completed no later than the last day of the month following the month of the initial monitoring. ,Hart& Hickman 501 Minuet 1 Lane Suite 10 A Professional Corporation Charlotte,NC 28217 704 566-0007 Phone Via Facsimile (919) 733-0719 586-0373 Fax w w.harthickman.com December 26, 2001 State of North Carolina Department of Environment and Natural Resources Division of Water Quality NPDES Permits Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attn: Ms. Teresa Rodriguez Re: Comments for NPDES Draft Permit Permit No. NC0004260 Former CR Industries, Gaston County H&H Job No. SKF-01 Dear Ms. Rodriguez: On behalf of SKF USA Inc., the current operator of the ground water remediation system at the former CR Industries facility listed above, Hart & Hickman, PC (H&H) is providing comments regarding draft permit No. NC0004260. Based upon a review of the draft permit by SKF USA Inc. and H&H the following modifications are requested: • The permit holder name should be changed from SKF USA, Inc. to SKF USA Inc. throughout the permit (remove comma following SKF USA); and • We purpose that the flow and ground water treatment system will be checked at least twice per month instead of on a weekly basis as described in Section A (1) Effluent Limitations and Monitoring Requirements. ct s-laau-master prujmtslskf•usalskf 0llpermil infolr"sed permit corn n ls,doc Ms. Teresa Rodriguez December 26, 2001 Page 2 of 2 Should you have any questions concerning this request, please feel free to contact me at (704) 586-0007. A hardcopy of this letter will follow by US Mail. Sincerely, Hart& Hickman, PC <��7 Chad Grubbs, P Project Geologist cc: Bill McGlocklin Director of Environmental Affairs SKF USA Inc. I I I I Adams Ave. Norristown, PA 19403 Bruce Hickman Hart & Hickman, PC s:Vaaa-master projeculskf-usakkf.011permir info\mired ptmvl commcntsdoe ti Hart&Hickman A PruFewional Corparauun DENR/ DWO /NPDES Unit FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES Permit No. NCO004260 Facility Information Applicant/Facility Applicant/Facility Name SKF USA Inc./Gastonia Site A iicant Address 1111 Adams Ave. Norristown, PA 19403 Facility Address 4328 South York Rd., Gastonia Permitted Flow MGD 0.0144 actual / 0.0072 (proposed) Type of Waste Treated groundwater FacilityClass NA County Gaston Facility Status Renewal Regional Office Mooresville Stream Characteristics Receiving Stream Crowders Creek Stream Classification C Drainage Area (sq. mi.) 35.6 Drainage basin Catawba Summer 7Q10 (cfs) 6.7 Subbasin 030837 Winter 7Q10 (cfs) 10.2 Use Support PS 3002 cfs 14.4 303 d Listed Yes Average Flow cfs 42 State Grid G 14 NW IWC (%} 0.33 (actual) /0.17 USGS Topo Quad S. Gastonia (proposed) Summary The permit was originally issued to CR Industries for the treatment of domestic and industrial waste. The permit has been modified extensively since it was issued in 1996. In 1998 they added a groundwater treatment system and began discharging the treated groundwater through the same outfall as the industrial/domestic treatment plant. In 1999 they closed the facility and ceased the domestic/industrial discharge. - They eventually sold the facility and the new owner connected the domestic/industrial portion of the effluent to the City of Gastonia WWTP. SKF USA retained the groundwater treatment system and the responsibility for its operation and maintenance. The groundwater remediation system was installed to extract trichloroethene, tetrachloroethene and cis-1,2dichloroethene from the groundwater. Permit Issues A permit modification was requested to allow for the collection of a grab sample for the toxicity test due to the low flow into the treatment system. This permit renewal will also incorporate the request for a name change from CR Industries to SKF USA Inc. SKF USA is the parent company of CR Irdustries. CR Industries is no longer in operation. Hart & Hickman, PC. is in charge of the operation and maintenance of the groundwater treatment system. Facility Description The groundwater treatment system consists of a surge tank, air stripper and flow measurement. Fact Sheet Renewal-- NPDES Permit NC0004260 Page 1 Basin Plan Crowders Creek is listed in the 303(d) list as biologically impaired due to unknown causes. COMPLIANCE REVIEW In August 1999 they eliminated the discharge of the process and domestic wastewater and from thereon the discharge consisted entirely of treated groundwater. For the purpose of this permit renewal the data review and evaluation will look at the data since August 1999 (groundwater discharge only). Notices of Violation (NOVs) No NOVs have been issued to the permitte for the period of August 1999 to August 2001. Whole Effluent Toxicity (WET) Test Data from August 1999 until August 2001 show that they have pass all the toxicity tests. DMR Effluent Data Review The average flow from the groundwater treatment system was 826 gpd. The maximum reported flow was 2,800 gpd. Trichloroethene was detected twice at 2.7 Ng/I in May 2000 and 2.2 pg/I in January 2001. Methylene chloride was detected once at 1.3 Ng/I. All other parameters were below quantitation levels. Reasonable Potential Analysis(RPA) A RPA was done for trichloroethene (TCE). The maximum predicted concentration was 7.56 yg/l, the allowable concentration is 81 Ng/l. The analysis shows no reasonable potential for TCE to exceed the allowable concentration. PROPOSED MODIFICATIONS • Reduce the permitted flow from 0.0144 MGD to 0.0072 MGD. The permit limit of 0.0144 MGD was based on the capacity of the air stripper which is 10 gpm. Historically the flow through the system has been between 500 to 2800 gpd since the system start- up. This flow is more representative of the actual and expected conditions for the treatment system., The application lists 5,000 gpd as their maximum expected flow. The proposed flow limit allows the discharge of up to 5 gpm or 7,200 gpd. The consultant for the facility, Bruce Hickman from Hart and Hickman was consulted and he agreed that this flow will be adequate. • Change the sampling type for Chronic Toxicity test from composite to grab. This change was requested by the permittee because the flow through the system is low and a composite sample can't be obtained. The Aquatic Toxicology Unit and the regional office agree with this modification. • Change the permittee name to SKF USA, Inc. SKF USA Inc. is the owner of the groundwater treatment system. CR Industries is no longer in operation and the building was sold. • Eliminate monitoring for chloroform. This parameter has not been detected in the effluent since the groundwater treatment system began operation. Fact Sheet Renewal NPDES Permit NC0004260 Page 2 ' 4 • Reduce monitoring frequency from monthly to quarterly for 1,2-trans-Dichloroethene, 1,2-Dichloropropane, methylene chloride, PCE and TCE. PROPOSED SCHEDULE OF ISSUANCE zs� Draft Permit to Public Notice: November 14, 2001. Permit Scheduled to Issue: January,A 2002. 21 NPDES UNIT CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Teresa Rodriguez at (919) 733-5083 ext. 595. NAME: DATE:XZO/ Regional Office Comments 'W yn NAME: So 11--��-4J Z& L C DATE: ' NPDES SUPERVISOR: � DATE: Fact Shoot Renewal -- NPDES Permit NCO004260 Pace 3 TOXICANT ANALYSIS Facility Name SKF USA, Inc _Parameter= TCE NPDES# NC0004260 Standard= 81 'rg/I Ow(MGD) 2800 701Os (cfs) 6.7 _ n BDL=1/2DL Actual Data RESULTS /WC(%) 99.85 _ 1 0.5 <1 Std Deg. 0.591849402 c'ving Stream Crowders Creek 2 0.5 <1 Mean 0.685714286 Stream Class C 3 0.5 <1 C.V. 0.863113711 4 0.5 <1 FINAL RESULTS 5 0.5 <1 TCE 6 0.5 <1 Mutt Factoj 2.8 Max. Pred Cw 7.56 ug/ 7 0.5 <1 Max. Value 2.7 fag/1 Allowable Cw 81.1 ug/ 8 0.5 <1 Max. Pred 7.56 ug/l Max. Value 2.7 ug/I 9 2.7 2.7 Allowable 81.13 ,ug/I 10 0.5 <1 11 0.5 <1 12 0.5 <1 13 0.5 <1 14 0.5 <1 15 2.2 2.2 16 0.5 <1 17 0.5 <1 18 0.5 <1 19 0.5 <1 20 0.5 <1 211 0.5 <1 10/30/01 'PAGE 1 v F LIC Off E , �.4l KJ;{'�,.RONMENTAL�s•.agmr.NT COMMISSION 18171MAIL SERVtCE CENTER RALEIGH,NC 276WI617 AFFIDAVIT OF INSERTION OF ADVERTISMENNOTIFICATION OF INTENT -Z, :ISSUE ' A' NPOES The Gaston Gazette :WASTEWATER PERMIT fl v lY L6 On the basis of thorough staff review and eppllcallon of NC pertarai't3tatute'143.21, PUMNIC law 92.500 ant;other lawful standards end regulatfOrts.the North CarolIna Ernironmental Menagemerb Ccmmissian pro- Gastonia NC basso to Issue a National Pollu- tent D EIIminatlon,Sys- Gaston Count tech (NPDE vaudowater dis- chargeporM y u b e �lves�a5�ore Irom the publish date of this no- tice. ' I, SHEILA RANBURGER Legal Advertising Manager of the The Gaston Gazet Wrltlan comm"' reglarding the proposed perm8 will be so- do certify that the advertisement of NCDENR/DWQ/NPDES cepted until 30 days attar:ftre publish,date of this notice: All Entitle PUBLIC NOTICE commenta•re6eive'd prior tb,that- data era considered in the final determination's, regarding:the mad'permlt. The Director NCC Division of:Water Quaitty..may dedd9 to hold a public meeting for the Proposed Measuring 8.42 Inches appeared in The Gaston Gazette, a newspaper published eta iegntn t de shoWd 0�roe o Gaston County, Gastonia, NC, in issues public.intarast t',opteS Of-ttte draft permit and r^ other supportfng,Information nn �ECE�E Isle used.,to4stermine".condl- lions present in the draft pemdt are available upon request and �� n 3 2q payment of the costs"' rapro- L duction. Mail comments and/or JANUARY 18, 2002 �i Nr o a Quarry at 1 BUDGET the above,addJeoksonress.w,cell Me. pWQ 'Chrlstle " ' at (919)733.5083. extenslon:,538. ase Ple include the NPDES per- mit number (attached)'bt any commtu+tc�tion. Intereatad per- � �V6244 / sons may also visit alehe.g n (J/ of Water Quality at 512 N. Salisbury Street,,Raleigh, N NC' 27604-1149 bahveen the hours SHEILA RANBURGER I of 8:00 a.m. and 5:00 p.m:to review iMarmadon on file. Legal Advertising Managil, nlPOEs Permit Number NC0004260•SKF USA, Inc., Sworn to and subscribed before me this / day of ,200: PA 1 19403 hag applied,for a pemdt,rensvvel for a fac[[ihr to-. dated • in, Qeston:; Gounty l dtscharg bugled'vraetswater Into Cn7rs Creek in-the Ca-1 tawba Rlver;Bash Currently I no parem Mrs are water qua ty I Not ffy Public limited. This discharge meyy af•I fact'(iitur`6°;allocatlon8,inFtfiig portion of the'recelving stroth. iC,January 18,2002 My commission expires May 25, 2003 Crp,� J Y Cl ' SKF USA,Inc. Draft Permit-NCO004260 Subject: SKF USA, Inc. Draft Permit-NC4004260 Date: Tue, 4 Dec 2001 16:09:44 -0500 From: "Matt Matthews" <matt.matthews@ncmail.net> To: "Teresa Rodriguez" <teresa.rodriguez@ncmail.net> Teresa, I've reviewed the draft permit and it appears to me that the IWC was not recalculated with the new permitted flow which was reduced from 0.0144 MGD to 0.0072 MGD. When I calculate the IWC using 0.0072 MGD and a 7Q10 of 6.7 cfs, I get 0.17%. In addition to a change in the IWC, this also results in a 'different toxicity limit; facilities with an IWC less than 0.25% get an acute fathead minnow pass/fail limit at 90%. Everything else with the permit appears correct. Please re-check my calculations to make sure they are correct. Matt Matthews NC DENR/Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, North Carolina 27699-1621 v-(919) 733-2136 f-(919)733-9959 MailTo:Matt.Matthews@ncmaiI.net ------------------------------------------ 1 of 1 12/5/01 1 1:27 AM Whole Effluent Toxicity Testing Self-Monitoring Summary February 16,2001 FACILITY REQUIREMENT YEAR JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC CP&L,Shearon Harris E&E Center Pcnn 24hr pffac lim:90% 1941 - Fpd,Ptlss - - Pass - - Pass, - - Pass - NCO0395HN007 Bcgm 9/111996 Frequency:Q + Feb May Aug Nov NonConlP:Smg3e 1998 -- Pass - -» Pass - - Pass - - Pass - County:Wake Region:RRO Subbasin CPF07 1999 - PM - - pviss - - Pass - - Pass - PF:0.02 Spacial 2000 - Pass - - Pats - - Pass - - pass - 7Q10:LAKE IWQ )NA order: 2001 CP&1rShearooHarris1006 Perin 46hrLC50acmonilMid 1997 - >99 - - >99 - - >99 - NC00395961006 Begin:91111996 Frequency:Q Feb May Aug Nov NonCornp: 1998 - >99 - - >99 - - >99 - County.Chatham Region:RRO Subbasin:CPF07 1%9 - >99 - - >99 - - >99 - >99 --- PF: 1&6 Speew 200D - >99 - - >99 -- -» >99 ... -- >99 --- 7Q10:LAKE IWC(Y.)NA Order: 2001 + CP&4SnNonfool Perm 24hr LC50 ac rn nmo Mid(grab) 1997 H >99 >99 >99 >99 >99 H H H >99 >99 >99 NCM014221001 Begin:21111995 Frcqucncy:M NanComp: 19M >99 >99 >99 >99 >99 >99 H >99 >99 >99 >99 H County:Ncw Hanover Region:WIRO Subbasin:CPF17 1999 H >99 H H H H >99 >99 >99 >99 H >99 PF: NA Sp-1 20DO H H >99 >99 >99 H H >99 >99 >99 >99 >99 7010:Tidal [WC(-/.).NA Order: 2001 CP&L-Westherspoou1001 Perrn:24 hr LC50 ac monh epic fthd(grab) 1997 - - - - - - H - - - - - NCOW53631001 Begin,&#l20D0 Frequency:5 OWIYA NonCornp_ 1998 - - >99 - - - - - - - - - Counly:Robeson Rrgitm:FRO Subbasirc LUMM 1999 --- -- --- --- - H - - >99 - - - PF: NA Spcw 20DD - - - - - H - - - - - - 7QW 716,0 lW(-1%)NA Order: 2001 cGR lndastries I Perm chr lim:0,31% 1997 - C7_al Pass - Pass --- - Pass - - Pass - NC0061_601fM 1 Begin:PU•K7 Frequency:Q Fcb May Aug Nov + NonComp:Singlc 1998 - r-Paass; - - Pass -» Pass » - Pass -- Caumy:Gallon Region:MRO Subbasin.CTB37 1999 - I F_;A • NR/FaAl Pass Late Pass - NR - - Pass - PF:it 11144 SP...1 2000 - Pass - - Posit - - Pats - - NRIPass - 7Q10 6,7 IWCI°.033 (hie 2001 PGLSS F a-SS Cramerton t1'N'1'P Perm chr lim:4.7% Y 1997 - - Pau - - Pass - -» Pass »- Late NC0006033MI Begnt:1111/1996 Frequency:Q P!F + Mar tun Sep Dec NonC-ornpr Singlc 1998 Late Pass Pass »- - Pass - - Pass - - Pass Comfy.Gasmn Region:MRO Subbasin:CTB36 1%9 --- - NPIPass - - Pass - - Late Pass - Late PF:4.0 Special 2000 Pass - Pass - - Foil >20,>20 >20 Pass - - Pass 7010:125.0 IWC(Y.):4.7 Order: 2001 Craven Co.Wood EserAy-001 PERM CHR LIM:69% 1997 Late Fall Fail(s) Fail Fad Pass - - Pass - - Pass NCO0 75 29 11001 Bcgire111f1995 Frequency:Q P1F + Mar Jun Sep Dee + NonCemP:Single 1998 — — el — Pass Pass - - Pass - - Past County:Craven Region:WARO Subbasiw NEUGH 1999 - - Pass - - >100 - - Pass - - Pass PF:0.20 Spxial 20DD '. Pass - - Pass - - Pena - - Pass 7QI0:0.14 IWC(%)k&89 order: 2001 Craft Metals 001 Pcmm chr lira 25% Y 1997 B1 44 54 21 54 >IW <19 Late >59 >100 35 EIL8.8,35 NCO035530/001 Bague1/I/1995 Frequency:QPIF + In Apr Jul Oct NonCornp:Sbvk 1998 late >t00 --- 71 - - >100 - - >100 - - County,Robeson Region:FRO Subbssm:LUM53 1999 71 - - 71 - - >100 - - 71 - - PF:OAll Special 20DD 35A - - -100 - - >100 - - >100 - - 7QlW 0.155 IWC(%)25.0 Order: 2001 Crown Central Petro/001 Perm:24 hr LC50 ac moult epis Hltd(grab) 1997 - >100 »- -- - - - - - - - NC004W11001 Begin:97Ifl996 Frequency:A Noncornp: 199E >100 - - - - - - - - - - - Counly:Mecklenburg Region:MRO Subbasin:CTB34 19" - - >100 - - - - - - - - - PF: NA Sperw 20DD - >100 - - 7010:0,0 lWC('/.)A00 Order: 2001 Crown Central Petroleum Perin:24hr LC50 ac trmortil epis Mid(grab) 1997 - - - - - - - - - - - H NC00272271001 Begiw9fl/1999 Frequency:A Nor,Cornp: 19" - - - - - - - - - - - NRN County:Johnston Region:RRO Subbasim NEUD2 1999 - H - -- -» H -» -- Pass -- - »- PF: VAR Special 2000 ,-. „. - - H 7QI0:0,0 lWC(%)-100 Order: 2001 CSX Transportation Pe"chi lim:917% - 1997 H - - H »- - H - -- H - »- NC0001511 1JO 11 Bcgin.41111995 Frequency:0 PIF + Jan Apr Jul Oct NonComp:Singk 1998 H - - H - - H - - H - — County:Edgccnmhc Region:RRO Subbasin:TAR03 IN9 H - - H - - H - - H - - PF 0,1 Spcv1 2000 H -» - H -- - H - - H - --- 7QI0 0,0 lWCM.11000 (),der. 2001 M Pre 1997 D-414 Available LEGEND: PERM=Permit Requircmcnl LET=Administrative Letter-Target Frequency=Mmitot-g frequency:Q-Qumt Yly;M-Monthly;BM-Bimonthly;SA-Semiannually;A-Annually;OWD-Only when discharging;D-Discontinued monitoring wquirrmrnl Begin-First momh required 7QI0-Receiving stream low Bow critcnon(cfs) +=quarterly monitoring incle cs to monthly upon failure ar NR Months that testing must occur-)an,tan,Apr,Jul,Oct NonComp=Current Compliance Requirement PF-Permitted flaw(MGD) I WC•.-Instream caste concentration P/F=Pass/Fail test AC=Acute CHR-Chronic Data Notatiom f-Fadread Minnow;•-Ceriodaplmii sp.;my-Mysid shrimp;ChV-Chronic value;P-Moruliry of statedperecntage at highest concentration;at-Performed by DWQ Aquatic Tox Unit;b1-Bad tat Reporting Notation:---=Data not required:NR-Not reported Facility Activity Stars:I-Inactive,N-Newly issugf(To.construes);H-Active but not discharging;t-Morc data available for month in question;•=ORC signsunre needed 15 SOC PRIORITY PROJECT: Yes-No X If Yes, SOC No. To:-PE and Engineering Unit Water Quality Section Attention: Teresa Rodriguez Date: November 2, 2001 NPDES STAFF REPORT AND RECOMMENDATION County: Gaston -~-~ Permit No. NCO004260 `--- MRO No. 01-110 PART I - GENERAL INFORMATION 1. Facility and address: SKF USA Inc. (Formerly CR Industries) I I I Adams Avenue z Norristown, Pennsylvania 19403 2. Date of investigation: October 11, 2001 3. Report prepared by: Samar Bou-Ghazale, Env. Engineer I 4. Persons contacted and telephone number: Mr. Chad Grubbs (704) 586-0007 5. Directions to site: This facility is located at the intersection of Highway 321 and Crowders Creek Road, south of Gastonia. 6. Discharge point(s). List for all discharge points: Latitude: 35' 11' 42" Longitude: 81' 13' 24" Attach a U_S_G.S. map extract and indicate treatment facility site and discharge point on map. U.S.G.S. Quad No.: G14NW U.S.G.S. Name: Gastonia South, NC 7. Site size and expansion are consistent with application? Yes X No_ If No, explain: 8. Topography (relationship to flood plain included): Site is gently sloping and is not located in a flood plain. 9. Location of nearest dwelling: The nearest dwelling is approximately 500 feet from the site. 10. Receiving stream or affected surface waters: Crowders Creek a. Classification: C b. River Basin and Subbasin No.: 030837 C. Describe receiving stream features and pertinent downstream uses: The receiving stream is approximately 30 feet wide with a sandy bottom. There are typical class C uses downstream. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 0.0072 MGD b. What is the current permitted capacity of the wastewater treatment facility? 0.0144 MGD C. Actual treatment capacity of the current facility (current design capacity)? 0.0144 MGD d. Date(s)and construction activities allowed by previous Authorizations to Construct issued in the previous two years: NIA e. Please provide a description of existing or substantially constructed wastewater treatment facilities: The groundwater remediation facilities consists of a surge tank, an air stripper unit and flow measurement. f. Please provide a description of proposed wastewater treatment facilities: NIA g. Possible toxic impacts to surface waters: Trichloroethene,tetrachloroethene and cis- 1, 2dichloroethene. h. Pretreatment Program (POTWs only): NIA 2. Residuals handling and utilization/disposal scheme: No residuals will be generated at the facility. a. If residuals are being land applied, please specify DWQ permit no.: NIA Residuals Contractor: Telephone No.: b. Residuals stabilization: N/A Page 2 C. Landfill: NIA d. Other disposal/utilization scheme (specify): NIA 3. Treatment plant classification (attach completed rating sheet): Class I 4. SIC Code(s): N/A Wastewater Code(s)of actual wastewater, not particular facilities, i.e., non-contact cooling water discharge from a metal plating company would be 14, not 56. Primary: 66 Secondary: Main Treatment Unit Code: 55010 PART III - OTHER PERTINENT INFORMATION l. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)?N/A 2. Special monitoring or limitations (including toxicity) requests: None 3. Important SOC, JOC or Compliance Schedule dates: (please indicate) 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non-discharge options available. Please provide regional perspective for each option evaluated. Spray Irrigation: N/A Connection to regional sewer system: Crowders Creek WWTP is not excepting discharges from groundwater remediation systems. Subsurface: N/A Other disposal options: N/A 5. Other special items: N/A PART IV- EVALUATION AND RECOMMENDATIONS SKF USA Inc.,has applied for renewal of its NPDES permit.The applicant wishes to modify the permitted flow from 0.0144 MGD to 0.0072 MGD. The reduced flow of 0.0072 is more representative of the historical discharge at the facility. Also, the applicant request that he chronic Page 3 toxicity sampling be changed from composite to grab. Pending review and approval by P& E, it is recommended that the NPDES Permit for this facility be reissued and amended as requested. �u. Z,5� - Signature of Rep9 Preparer Water Qual' Regional Supervisor _/,//z/U/ Date Page 4 Re:Permit modification Subject: Re: Permit modification Date: Mon, 8 Oct 2001 15.31:38 -0400 From: "Matt Matthews" <matt.matthews@ncmai1.net> To: "Teresa Rodriguez" <teresa.rodriguez@ncmai].net> CC: "John Lesley" <john.lesley@ncmail.net>, "Kevin Bowden" <Kevin.Bowden@ncmaii.net> Teresa, As I recall, the region suggested that obtaining a composite sample was not practical at this facility. I suggest confirming this with John Lesley. Are they using a grab for their other parameters? If so, then I have no problem with using a grab for toxicity. ----- Original Message ----- From: "Teresa Rodriguez" <teresa.rodriguez@ncmail.net> To: "Matt Matthews" <Matt.Matthews@ncmail.net> Sent: Monday, October 08, 2001 3:05 PM Subject: Permit modification > Matt. > I am working on the permit renewal for CR Industries NC0004260. Back in > February they requested a modification to the permit to allow them to > use a grab sample for the toxicity test. I beleive a copy of the .letter > was sent to your unit. I am drafting the permit and I was wondering if > this request was evaluated by Aquatic Tox. Do you have any information > about this request or could you tell me who is working with this > request? > Thanks, > Teresa > 1 of 1 10/9/01 8:00 AM Suite ti Hart&Hickman Minuet Lane Suite 101 A Professional Corporation Charlotte,NC 28217 704 86-0007 Phone 86-0373 Fax June 29, 2001 www.harthickman.com CERTIFIED MAIL C:3 �^x nl Y RETURN RECEIPT REQUESTED r, ; - -- - •-ram � r v' ry I Division of Water Quality-NPDES Unit ' NC Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attention: Dave Goodrich Re: NPDES Permit Name Change and Renewal Application CR Industries, Gastonia, Gaston County, North Carolina NPDES Permit # NCO004260 H&H Project No. SKF-01 Dear Dave: On behalf of SKF USA Inc., Hart & Hickman, PC is submitting the enclosed NPDES permit name change and permit renewal application for the CR Industries site in Gastonia. We apologize for the lateness of this submittal. The original permit application was prepared by a CR Industries employee who is no longer with the company and as a result, this request for Pen-nit renewal "slipped through the cracks". Permit Name Change We have enclosed a completed name change form to designate the parent company of CR Industries, SKF USA Inc., as the pen-nit holder. We have also indicated a new permit holder contact on this form. Signatures for the former and new permit holder are both provided by SKF USA since they owned CR Industries even before the original 1996 permit was issued, and because the former permit holder contact, Mr. Layton Schuh, is no longer with CR Industries. As discussed in the permit history below, property ownership changed in mid-2000, but ownership and responsibility for the ground water treatment system on the property has not changed. For this reason, we have not provided property sale documentation requested on the form. Please advise if you require this documentation. Permit Renewal Application For clarity in future correspondence, the permit renewal form has been completed on the presumption that the enclosed name change information will incorporated into the current permit prior to processing the renewal application. sAaaa-mmia pwjwslskf-malskf.011npde per.nii renewal doe Mr. Dave Goodrich June 29, 2001 Page 2of3 Summary of Permit History Consistent with previous notices and requests for permit modifications sent to DENR, in the past two years the site has undergone changes in ownership and water discharge modifications have been made. We have summarized permit-related events for easy reference below: Original permit signed November 25, 1996 This permit was issued to CR Industries for discharge of treated industrial process water from their manufacturing facility in Gastonia to Crowders Creek. Permit modification dated July 2, 1998 This modification was made to allow discharge of treated ground water along with the original treated industrial process water via Crowders Creek. Permit modification dated December 14, 1998 DENR was notified of CR Industries' plans to shut down and sell their Gastonia facility. This permit modification was made to establish permit requirements for treated ground water discharge at the point in time that discharge of treated industrial process water from the CR Industries facility was terminated. Change in property ownership in July 1999 SKF USA Inc., the parent company of CR Industries, sold the property in April 2000 and treated industrial process wastewater discharge from the site ceased on July 31, 1999. Sampling and analyses of the treated ground water discharge began at this point in time in accordance with the December 1998 permit modification. Permit modification dated October 22 1999 This modification was issued by DENR to add chronic toxicity testing to the requirements for treated ground water discharge from the site. Permit Modification dated March 27 2000 This permit modification was issued to allow use of a calibrated totalizing flow meter for measurement of treated ground water discharge from the site. Facility discharge modifications completed in October 2000 In the fall of 2000, the new property owner's industrial wastewater discharge piping was connected into the City's municipal sewer system, eliminating the need for discharge of this industrial wastewater stream to Crowders Creek. Consequently, only treated ground water currently discharges from the new facility to the creek. s.�uaa-mwa prejecls%sk6usf'skf 01%npdes pe,rii renvw.d doe ,Hart&Hickman A Professional Uvpomfior Mr. Dave Goodrich June 29, 2001 Page 3 of 3 Request for permit modification dated February 5, 2001 This permit modification request was made to allow collection of grab samples for chronic toxicity testing during periods of low treated ground water discharge rates (i.e. low ground water recovery rates caused by season water table variations). Verbal authorization has been received from DENR, but formal approval is pending. Should you have any questions or require any additional information concerning this submittal, please contact me or Chad Grubbs at (704) 586-0007. Sincerely, Hart & Hickman, PC Bruce Hic n, PE Principal Engineer Attachments: Permit Name Change Form Permit Renewal Form cc: Mr. Bill McGlocklin, SKF USA Inc. Water Quality Section — DENR-MRO Mr. Chad Grubbs, H&H Oam-mastcr projcctslskr-usalskf OIknpdas penniv renewal doe ,ftHarl&Hickman A rrofassionnl corporation Date: `�.( TELEPHONE RECORD `� Project: N rr�� f n , n Time: 07 (0 OR TA J 5f nc e S 0 ❑ Return Mr Mrs. `' �l Representing: -A Y-Call to Address ❑Call from Telephone: FAX Subject: 1,AJ5rd J JS . 4:�,t .7 ✓d vS =Puy, o, NOTES/ SUMMARY r i �ld� 'f -e CA G►rir S S �l ` aI ct� 1v r da-ti c��s c�U --� r• t � q�a� NEEDED FOLLOW-UP ACTION(S) BY WHOMIWHEN 1. ICcC_ — 1 2 2. 4. 4. 5. 5. cc: Signed TELEPHONE RECORD Date: Project: ek Time: Nt�yo // oj-� Q ❑ Return Mrs. �C'S Lv` Representing: vAtJER Call to Address �fib' CK 1 1% J ❑Call from Telephone: -I - r7 D - d FAX ` ZG (53�7 Subject: tl(�Z- Q-�C T Cat (.r,)&tJS\k •F`yerNl NOTES/ SUMMARY tM \4 NEEDED FOLLOW-UP ACTION(S) BY WHOMIWHEN 1. I"b0` 1. 2. 2. 3. 3. 4. 4. 5. 5. cc: Signed