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HomeMy WebLinkAboutNC0005177_Permit (Issuance)_20110107 NPDES DOCUMENT SCANNIM& COVER SHEET NPDES Permit: NC0005177 FMC Lithium Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Speculative Limits Staff Report Instream Assessment (67B) Environmental Assessment (EA) Permit History Document Date: January 7, 2011 Thies document ins printed on reuse paper-igYMore any content on the revere rside Ir NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary January 7, 2011 ..Mr. Rodney Willis-, - Environmental Engineer, Site ORC FMC Lithium Division P. O. Box 795 Bessemer City, NC 28016 Subject: Issuance of Renewal NPDES Permit NPDES Permit NC0005177 Gaston County Class I Dear Mr. Willis: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit.- This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Summary of Changes in Renewal Permit from ExistingPermit 1) Outfall 001: Total Suspended Solids Limits were converted to concentration-based limits and reduced. 2) Outfall 001: Total Chloride monitoring was reduced to quarterly. 3) Outfall 001: Magnesium and Ammonia as nitrogen monitoring were removed. 4) Outfall 001: Special condition narrative for toxicity test was updated. 5) Outfall 004: Total Chloride monitoring was reduced to quarterly. 6) Outfall 004: Methyl chloride and ethylbenzene monitoring were removed 7) Oulfal1004: Redundant narrative was removed. 8) Section B: Stormwater Discharge Narrative was updated. 9) Section B: Toluene monitoring with benchmark was added as pollutant of interest. 10)Stormwater Annual Report form was added. 11)Technical correction for Receiving Stream was made. Correct Receiving Stream is "Unnamed tributary to First Creek". If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days Page 1 of 2 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Location:512 N.Salisbury St.Raleigh,North Carolina 27604 One 1, Phone:91"07.-63001 FAX:919-807-64921 Customer Service:1-877-623-6748 1 V 1�T ortl l Caron na- Internet:www.ncwaterquality.org l��}�l��n al//� An Equal Opportunity 4 Affirmative Action Em byer ;V/ R� sr - following,,receipt 'of this letter T-This'request must`be`in-the 1orrim"of-a'written�petiti on, conforming to Chapter ` ' ' 150B of the North'Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other federal or local governmental permits that may be required. If you-have-any questions concerning this permit,-please contact Ron Berry-at telephone number(919) 807-6396 or at email ron.berry@ncdenr.gov. Sincerely, r% Coleen H. Sullins Attachments Cc: Mooresville Regional Office/Surface Water Protection Section EPA Region IV/Pamala Meyer (email) Stormwater/Robert Patterson (email) Environmental Sciences Section/Aquatic Toxicology Vnit/Susan Meadows (email) Central Files NPDES Unit Page 2 of 2 r, i Permit NCO005177 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY . PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, FMC Corporation is hereby authorized to discharge wastewater and stormwater from a facility located at the FMC Lithium Division - NC Highway 161 west of Bessemer City Gaston County to receiving waters designated as an unnamed tributary to First Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11111, and IV hereof. The permit shall become effective February 1, 2011. This permit and the authorization to discharge shall expire at midnight on August 3 l 2015. Signed this day January 7, 2011. l ' "Zi a�TDivi� sion e en nH. Sullins, Director of Water Quality By Authority of the Environmental Management Commission a Permit NCO005177 'J SUPPLEMENT TO PERMIT COVER SHEET f All previous NPDES Permits issued to this facility, whether for operation or.discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer affective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. FMC Corporation is hereby authorized to: 1. Continue operation of an existing 0.615 MGD wastewater treatment facility consisting of: ■ reverse osmosis filtration systems, ■ hydrogen peroxide addition, ■ pH adjustment systems, ■ R&D pond, ■ lower retention pond, and ■ effluent flow weir. Facility is located at FMC's Lithium Division off NC Highway 161 west of Bessemer City in Gaston County. 2. Continue operation of a stormwater conveyance system and two ponds, the first for one sedimentation and the second for polishing; and 3. Discharge treated wastewater and stormwater (Outfali 001), and stormwater, boiler blowdown, and cooling water (Outfall 004) at the locations specified on the attached map. The receiving stream for Outfall 001 & Outfall 004 is an unnamed tributary to First Creek, a class C water in the Catawba River Basin. ' ... y`�;`f.- �,"i'�•-•Yi•,., ;. ..�+7\�`'�. �.i'at- _i•'rd Lr-• '. 3.1,`a!` _ e `�� ..--:•• ++:��`��..�_ � •ty! 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NCO005177A , _ NC0005177 _ • o_ ,, OUtfal 00� Oula11 00 �' '' ;. 1302 USGS Quad: F13SE Bessemer City NC h Latitude Longitude Facility: o " o ii 35 16 45.8 N $1 18 31.3 W Outfall 001: 350 15' 43.6"N 810 17' 54.9" W Outfall 004: 350 15' 42.8"N 810 17 57.3" W Facility Location Stream Class: C North r,w Subbasin: 03-08-37 HUC: 03050101 FMC-Lithium Division NCO005177 Receiving Stream: UT to First Creek Gaston County Part I, Section A Permit NCO005177 l:b...-, ,SECTION A: WASTEWATER DjSCHARGES t A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - OUTFALL 001 Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated industrial wastewater and stormwater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Sample Average . , Maximum Frequency . Type ,,,•Location Flow 0.615 MGD Continuous Recording Influent or (50050) Effluent 5-day, 20°C (C0310) 30.0 mg/I 45.0 mg/I Monthly Grab Effluent (CO3 Total Suspended Solids (TSS) 30.0 mg/I 45.0 mg/1 2/Month Grab Effluent (00530) Dissolved Oxygen (DO) Not Jess than 5.0 mg/l, Weekly Grab Effluent (00300) daily average pl-I Not less than 6.0 S.U. nor weekly Grab Effluent (00400) greater than 9.0 S.U. Conductivity, µmohs/cm(00094) Monthly Grab Effluent- Total Chloride, mg/I Quarterly Grab Effluent (00940) Total Nitrogen (TN), mg/I TN = (NO2-N +NO3-N) +TKN Quarterly Grab Effluent (C0600) Total Phosphorus (Till), mg/I (C0665) Quarterly Grab Effluent Chronic Toxicity 2 (7-GP3B, THP3B) Quarterly Grab Effluent Footnote: 1. Values shall be measured and reported to minimum detection limit of 5 µg/1. 2. Chronic Toxicity (Ceriodaphnia) @ 78%, January, April, July, October; see section A. (3) of this permit. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Part 1, Section A Page ]'of 4 . a Part I, Section A Permit NCO005177 A. (2.')'EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - OUTFALL�004 Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge stormwater, boiler blowdown, steam condensate and non-contact cooling water from Outfall 004. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Sample Average Maximum Frequency T e Location Flow (MGD) - —.Monthly Instantaneous Effluent (50050) Total Suspended Solids, mg/l (TSS) Monthly Grab Effluent (00530) pH Not less than 6.0 S.U. Monthly Grab Effluent (00400) nor greater than 9.0 S.U. Conductivity, µmohslcm(00094) Monthly Grab Effluent Total Chloride, mgll Quarterly Grab Effluent (00940) Footnote:. 1. Where no measurable discharge occurs, "no discharge" shall be clearly noted on the submitted monthly discharge monitoring report(DMR). THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. There shall be no chromium, zinc or copper added to the treatment system except as pre-improved additives to bio_cidal compounds. The permittee shall obtain approval from the Division's Aquatic Toxicology Unit prior to the use of any biocide (not previously approved by the Division) in the 'effluent discharged under this permit. Approval for use of any biocide not previously approved should be requested at least 90 days in advance of any planned usage. Contact the Aquatic Toxicology Unit for detailed instructions on requesting approval of biocides: NC DENR/DWQ/Aquatic Toxicology Unit 1621 Mail Service Center Raleigh,North Carolina 27699-1621 SEE PART I,SECTION B FOR ADDITIONAL STORMWATER REQUIREMENTS. Part.1, Section A Page 2 of 4 Part I, Section A Permit NCO005177 A. (3.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 78%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure"performed as the first test of any single quarter results in a failure or ChV below the " permit limit, then multiple-concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998) or subsequent versions. The chronic value for'multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- February 1998)or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-]) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3• (original) is to be sent to the,following address: Attention: NC DENR/DWQ/Environmental Sciences Section 1621 Mail Service Center Raleigh,North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of"No Flow" in the. comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. Part 1, Section A Page 3 of 4 ' Part I, Section A Permit NCOOOS 177 If the Permittee monitors any pollutant more frequently then required by this permit,ythe results of such monitoring shall be included in the calculation and reported data submitted on the DMR and all AT Forms. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the.month following the month of the initial monitoring. Part.1, Section A Page 4 of 4 ' Part 1, Section B Permit NC0005177 ' SECTION a STORNIWATER'DISCHARGES'" B. (1.) FINAL LIMITATIONS AND CONTROLS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater from Outfall 004. Such discharges shall be controlled, limited and monitored as specified below: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop and continue to update a Stormwater Pollution Prevention Plan (SPPP), herein after referred.to as the Plan. The Plan.shall be considered public information and shall include, at a minimum,the following items: 1. Site Plan. The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters, and accurate latitude and longitude of the point(s) of discharge. The general location map (or alternatively the site map) shall identify whether each receiving water is impaired (on the state's 303(d) list of impaired waters) or is located in a watershed for which a TMDL has been established, .. and what the parameter(s) of concern are. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants which could be expected to be present in the stormwater discharge from each outfall. (c) A site map drawn to scale (including a distance legend) showing: the site property boundary, the stormwater discharge outfalls, all on-site and adjacent surface waters and wetlands, industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads), site topography, all drainage features and structures, drainage areas for each outfall, direction of flow in each drainage area, industrial activities occurring in each drainage area, buildings, existing BMPs, and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious. (d) A list of significant spills or leaks of pollutants that have occurred at the facility during the three (3)previous years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non- stormwater discharges. The certification statement will be signed-in accordance with the requirements found in Part H,, Standard Conditions, Section B, Paragraph 11. The Part 1, Section B Page 4.of 4 2 . , 5 Part I, Section B Permit NCO005177 permittee shall re-certify annually that the' p fy y stormwater outfalls have-been evaluated for the presence of non-stormwater discharges. 2. Stormwater Management Plan. The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The stormwater management plan, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (b) Secondary Containment Requirements and Records. Secondary containment is required for: bulk storage of liquid materials; storage in any amount of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals; and storage in any amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks and stored materials and their associated secondary containment areas shall be maintained. If the secondary containment devices are connected to stormwater conveyance systems, the connection shall be controlled by manually activated .valves or other similar devices (which shall be secured closed with a locking mechanism), and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. (c) BMP Summary. A listing of site structural and non-structural Best Management Practices (BMP) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. 3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP) shall incorporate'an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or the team) responsible for implementing'the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the plan. A responsible person shall be on-site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCA may be a component of the SPRP, but may not be sufficient to completely address the Part l,.Section B Page 2 of 12 r Part I, Section B Permit NC0005177 stormwater aspects of the SPRP. The common elements of the'SPCC with the Sl'RP may be incorporated by reference into the SPRP. 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed. The program shall list all stormwater control systems, stormwater discharge outfalls, all on-site and adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas, loading and unloading areas, and haul roads), all drainage features and structures, and existing structural BMPs. The program shall establish schedules of inspections, maintenance, and housekeeping activities of stormwater control systems, as well as facility equipment, facility areas, and facility systems that present a potential for stormwater exposure or stormwater.pollution. ..Inspection of material handling areas. and regular cleaning schedules of. these areas shall be incorporated into the program. Timely compliance with the established schedules for inspections, maintenance, and housekeeping shall be recorded in writing and maintained in the SPPP. 5. Employee Training. Training programs shall be developed and training provided at a minimum on an annual basis for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the: ' training shall be identified, and their annual training shall be documented by the signature of each employee trained. 6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position assignments provided. 7. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters. All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written re-certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Each annual update shall include a documented re-evaluation of the effectiveness of the BMPs listed in the BMP Summary of the Stormwater Management Plan. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance'with Part II, Standard Conditions, Section B, Paragraph 11) to the Director that the changes have been made. 8. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi-annual schedule, once during the first half of the year(January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more Part 1, Section B Page 3 of 12 ` Part I, Section B Permit NCO005177 frequently than semi-annually). These facility inspections are different from,,and-in addition to, the stormwater discharge characteristic monitoring required in Part 1, Section B..(2.). .. 9. Implementation. The permittee shall implement the Plan. Implementation of the Plan shall include documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees, including the log of the sampling data and of actions taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on-site for a period of five years and made available to the Director or the Director's authorized representative immediately upon request. B. (2.) MINIMUM MONITORING AND REPORTING REQUIREMENTS 1. Analytical monitoring of stormwater discharges shall be performed as specified in Table 1. All samples shall be collected from a discharge resulting from a representative storm event. The required monitoring will result in a minimum of ten analytical samplings being conducted over the term of the permit at each stormwater discharge outfall (SDO). A representative storm event is a storm event that measures greater than 0.1 inches of rainfall. The time between this storm event and the previous storm event measuring greater than 0.1 inches must be at least 72 hours. A single storm event may have a period of no,precipitation of up to 10 hours. For example, if it rains but stops before producing any collectable discharge, a sample may be collected if the next rain producing a dischar a be gins within 10 hours. 2. ff the stormwater is controlled by a detention pond, and that pond discharges only in response to a storm event exceeding a 25-year, 24-hour storm, the pond shall be considered a non- discharging stormwater control system-and not subject to NPDES requirements, unless the discharge causes a violation of water quality standards. 3. Stormwater samples analyzed in accordance with the terms of this permit shall be submitted on forms provided by the Director no later than March 1 following the year in which sampling was required to the DWQ Central Office. Stormwater samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. The permittee shall also submit an Annual Summary Data Monitoring Report to the appropriate DWQ Regional Office (RO) by March I of each year. The submittal shall be on forms supplied by the Division. Addresses for each RO can be found here: h_tti!://aortal-nedenr.org/web/wq/home/ro/ 4. Specific monitoring requirements: (a) Stormwater from FMC Lithium—Bessemer City. Monitoring in Table 1 applies to all of the stormwater discharges associated with industrial activity that discharge to the surface waters of the state. Table 1: Analytical Stormwater Monit ring Re uirements Discharge Measurement Sample Sample Characteristics Units Fre uenc 1 Type z Location 3 Total Suspended Solids (TSS) mg/1 semi-annual Grab SDO Biochemical Oxygen Demand (BOD), 5-day, 20°C mg/1 semi-annual Grab SDO Part 1, Section B , Page 4 of 12 Part I, Section B Permit NC0005177 Total Petrolcuhi Hydrocarbons (TPH), EPA Method 1664A mg/1 - semi-annual Grab SDO (SGT-HEM) Total Nitrogen (TN} mgll semi-annual Grab SDO Total Phosphorus (TP) 4 mg/1 semi-annual Grab SDO Toluene 4 mg/1 semi-annual Grab SDO pH. S.U. semi-annual Grab SDO Total Rainfalls inches semi-annual Rain Gauge - Footnotes: _ 1. Measurement Frequency: Twice per year during a representative storm event. 2. Grab samples shall be collected within the first 30 minutes of discharge. 3. Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4. The permittee may discontinue monitoring for TN, TP, and Toluene after four (4) consecutive samples if all values are,below the benchmarks in Table 4. 5. ,For each sampled representative storm event the total precipitation must be recorded. An on-site.rain gauge or local rain gauge reading mast be recorded. The permittee shall complete the minimum 11 analytical samplings in accordance with the schedule specified below in Table 2. A minimum of 60 days must separate Period I and Period 2 sample dales unless monthly monitoring has been instituted under a Tier Two response. Table 2: Monit ring Schedule Monitoring period 1 Sample Start End Number Year 1 —Period I 1 January 1, 2011 June 30, 2011 Year 1 —Period 2 2 July 1, 2011 December 31, 2011 Year 2—Period 1 3 January 1, 2012 June 30, 2012 Year 2 —Period 2 4 July 1, 2012 December 31, 2012 Year 3 —Period 1 5 January 1, 2013 June 30, 2013 Year 3 —Period 2 6 July 1, 2013 December 31, 2013 Year 4—Period 1 7 January 1, 2014 June 30, 2014 Year 4 —Period 2 8 July 1, 2014 December 31, 2014 Year.5 —Period 1 9 January 1, 2015 June 30, 2015 During Renewal 10 July 1, 2015 December 31, 2015 Process z 11+ January 1. 2016 June 30. 2016 Footnotes: 1. If no discharge occurs during the sampling period, the permittee must record "No Flow" on i monitoring*report within 30 days of the end of the sampling period and maintain this record in the SPPP. 2. Maintain semi-annual monitoring during permit renewal process. If at the expiration of this permit, the permittee has submitted an application for renewal of coverage before the submittal deadline, the permittee will be Part 1, Section B ` Page 5of12 Part I, Section B Permit NC0005177 considered for renewed coverage. The applicant must continue semi-annual monitoring until the renewed permit is issued. (b) Facilities which have any vehicle maintenance activity occurring on-site which uses more than 55 gallons of new motor oil per month when averaged over the calendar year shall perform analytical monitoring as specified below in Table 3. This monitoring shall be performed at all stormwater discharge outfalls which discharge stormwater runoff from vehicle maintenance areas, in accordance with the schedule presented in Table 2. All. analytical monitoring shall be performed during a representative storm event. Table 3: Anal tical Monitoring Requirements for On-Site Vehicle Maintenance Measurement- Sample • Sample Discharge Characteristics Units Frequency I Type z Location 3 pH S.U. semi-annual Grab SDO Total Petroleum Hydrocarbons (TPH), EPA Method 1664A mg/) semi-annual Grab SDO (SGT-HEM) Total Suspended Solids (TSS) mg/l semi-annual Grab SDO Total Rainfall 4 inches semi-annual Rain Gauge New Motor Oil Usage gallons/month I semi-annual Estimate - Footnotes: 1. Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permitee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permiee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. 2. If the stormwater runoff is controlled by a stormwater detention pond a grab sample of the discharge from the pond shall be collected within the first 30 minutes of discharge from the pond. 3. Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur. 4. For each sampled representative storm event the.total precipitation must be recorded. An on-site or local rain gauge reading must be recorded: Monitoring results shall be compared to the benchmark values in Table 4. The benchmark values in Table 4 are not permit limits but should be used as guidelines for the permittee's SPPP. Exceedances of benchmark values require the permitee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs), as provided in 3. below. Part 1, Section B . . Page 6 of 12 Part 1, Section B Permit NC0005177 5. The permittee shall report the analytical results from each sample within the monitoring period. ` I' The permittee shall compare monitoring results to the benchmark values in Table 4. The benchmark values in Table 4 are not permit limits but should be used as guidelines for the permittee's Stormwater Pollution Prevention Plan (SPPP). Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See the descriptions of Tier One and Tier Two. Table 4: Benchmark Values for Analytical Monitorin Discharge Characteristics Units Benchmark Total Suspended Solids (TSS) mg/l 100.0 _ Biochemical Oxygen Demand BOD , 5-day, 20°C mg/1 30.0 Total Petroleum Hydrocarbons (TPI-1), EPA Method 1664A (SGT- mgll 15.0 Total Nitrogen (TN) mg/I 30.0 Total Phosphorus (TP) mgll 2.0 Toluene mg/l 0.055 pH S.U. 6.0--9.0 Tier One If: The first valid sampling results are above a benchmark value,or outside of the benchmark range, for any parameter at any outfall; Then: The permittee shall: I. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedance. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations within the benchmark range. 4. Implement the selected actions within two months of the inspection. 5. Record each instance of a Tier One response in the Stormwater Pollution Prevention Plan. Include the date and value of the benchmark exceedance,the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were im lemented.- Part I, Section Page 7 of 1'2 ' Part I, Section B Permit NCO005177 Tier Two If. During the term of this permit, the first valid sampling results from two consecutive monitoring periods are above the benchmark values, or outside of the benchmark range, for any.specific parameter at a specific discharge outfall; Then: The permittee shall: 1. Repeat all the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to record "No Plow"on a monthly monitoring report to comply with reporting requirements.- 4. Maintain a record of the Tier Two response in the Stormwater Pollution Prevention Plan. During the term of this permit, if the valid sampling results required for the permit monitoring periods exceed the benchmark value, or are outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit; • require the permittee to install structural stormwater controls; require the permittee to implement other stormwater control measures; or • require that the permittee implement site modifications to qualify for the No Exposure Exclusion. 6. if a facility is required to sample multiple stormwater discharge locations, the permittee may petition the Director to sample at a reduced number of outfalls. These outfalls would be granted "Representative Outfall Status" (ROS). DWQ may grant Representative Outfall Status if discharges from a single outfall are representative of discharges from multiple outfalls. Approved ROS will reduce the number of outfalls where anal3qical sampling requirements apply. Qualitative observations shall be recorded for all outfall locations. 7. This site discharges to impaired waters experiencing problems with biological integrity (North Second Creek) and excessive nutrient loading (High Rock Lake watershed). If a Total Maximum Daily Load (TMDL) is approved for this segment of North Second Creek or High Rock Lake, the permittee may be required to monitor for the pollutant(s) of concern in the future and submit results to the Division of Water Quality. The Division will consider the monitoring results in determining whether additional BMPs are needed to control the pollutant(s) of concern to the maximum extent practicable. If additional BMPs are needed to achieve the required level of control, the permittee will be required to (1) develop a strategy for implementing appropriate BMPs, and (2) submit a timetable for incorporation of those BMPs into the permitted Stormwater Pollution Prevention Plan. Part 1,Section B , Page 8 of 12 Part 1, Section B Permit NC0005177 8. Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified in Table 5, during the analytical monitoring event. [if analytical monitoring is not required, the permittee still must conduct semi- annual qualitative monitoring.] Qualitative monitoring is for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. Table 5: Qualitative Stormwater Monitoring Requirements Discharge Characteristics Frequency Monitoring Location Color"' semi-annual ' SDO Odor semi-annual SDO Clarit semi-annual SDO Floatina Solids semi-annual SDO Suspended Solids semi-annual SDO Foam semi-annual SDO Oil Sheen semi-annual SDO Erosion or deposition at the outfall semi-annual SDO Other obvious indicators of semi-annual SDO stormwater pollution Footnotes: 1. Measurement Frequency: Twice per year during a representative storm event, for each year until either another permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. 2. Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO)regardless of representative outfall status. In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP. 10. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division, and shall retain thecompleted forms on site. Visual monitoring results should not be submitted to the Division, except upon DWQ's specific requirement.to do so. Part 1, Section B Page 9 of 1 2 J Part 1, Section B Permit NCO005177 1`1. RECORDS RETENTION Along with the Stormwater Pollution Prevention Plan, qualitative monitoring shall be documented and records maintained at the facility. Copies of analytical monitoring results shall also be maintained on-site. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by this individual permit for a period of at least 5 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 12. BYPASSING OF STORMWATER CONTROL FACILITIES Bypass is prohibited, and the Director may take enforcement action against a permittee for bypass unless: a. The bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of, equipment downtime or dry weather. This condition'is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and c. The permittee submitted notices as required under,Part III, Section C of this permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. 13. STORMWATER DEFINITIONS 1. Best_Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. More information on BMPs can be found at: httl/cfpub.epa.gov/npdes/stormwater/menuofbmps/index.cfm. 2. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers having a total storage capacity of greater than 1,320 gallons. 3. Municipal Separate Storm Sewer System (MS4 A stormwater collection system within an'incorporated area of local self-government such as a city or town. 4. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products; by- Part 1, Section B Page 10 of 12 ' Part I, Section B Permit NC0005177 products, final products; or waste products. DWQ may grant a No Exposure .Exclusion from NPDES Stormwater� Permitting requirements only if a facility complies with the terms and conditions described in 40 CFR §122.26(g) 5. Point Source Discharge Any discernible, confined and discrete conveyance, including but specifically not limited to, any pipe, ditch, channel, tunnel, conduit, well, discrete fissure, container, rolling stock, or concentrated animal feeding operation from which pollutants are or may be discharged to waters of the state. 6. Representative Outfall Status When it is established.,that_.:the discharge_ of stormwater .runoff from. a single outf L,.is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls_ 7. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 8. Section 313 Water Priority Chemical A chemical or chemical category which: (a) Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right-to-Know Act of 1986; (b) Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and (c) That meets at least one of the following criteria: (1) Is listed in appendix D of 40 CFR part 122 on either Table II (organic priority . pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 9. Significant_Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic ,products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 10. Si nificant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). Part 1, Section B Page 11 of 12 . Part I, Section B Permit NCO005177 11. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 12. Stormwater Discharge Outfall (SDO) The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from-which stormwater flows•directly-or indirectly into waters of the State of North Carolina. 13. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 12. Total Flow The flow corresponding to the time period over which the sample collection occurs. The total flow calculated based on the size of the area draining to the outfall, the amount of the built-upon (impervious) surfaces within the drainage area, and the total amount of rainfall occurring during the sampling period. 13. Total Maximum Dail,, Load TMDLs are written }Mans for attaining and maintaining water quality standards, in all seasons, for a specific water body and pollutant. (A list of approved TMDLs for the state of North Carolina can be found at http:Hh2o.enr.state.nc.usltmdl/}. 14. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication; vehicle cleaning operations, or airport deicing operations. 15. Visible Sedimentation Solid particulate matter, both mineral and organic,that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 16. 25-year, 24 hour storm event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part 1, Section B Page 12of12 Berry, Ron From: Myers.Pamala@epamail,epa.gov Sent: Monday, November 29, 2010 3:02 PM To: Berry, Ron Cc: Belnick, Tom Subject: FMC Lithium (NC0005177) Mr. Berry (Ron) : Region 4 notes the changes to multiple monitoring frequencies and limitations for this permit. We have reached the end of the MOA's allotted 30-day review period and we have no comments. Thank you for allowing EPA to review this draft permit. Please afford this office an opportunity to review any changes to this draft permit that may occur prior to issuance. Sincerely, Pamala Myers Pamala Myers 404.562.9421 myers.pamala(7aepa.gov Environmental Engineer and Technical Advisor I Pollution Control and Implementation Branch Water Protection Division I Municipal and Industrial NPDES Section U.S. EPA, Region 4 1 61 Forsyth St. SW I Atlanta, GA 30303 The charlotte Observer Publishing Co. Charlotte, NC North Carolina } ss Affidavit of Publication Mecklenburg County} THE CHARLOTTE OBSERVER --------------------------------------------------+------------------------ DINA SPRINKLE NCDENR/DWQ/POINT SOURCE BRANCH 1617 MAIL SERVICE CENTER RALEIGH NC 27699 REFERENCE: 30063432 6516317 npdes Before the undersigned, a Notary Public of said County and State, duly authorized to administer oaths affirmations, etc., personally appeared, being duly sworn or affirmed according to law, Public Notice' doth depose and say that he/she 15 d North Carolina Environmental Management j CommisslonlNPDES iJnit representative of The Charlotte Observer I 1617 Mail Sarvlce CenterRaleigh,NC 27699.1617 Publishing Company, a corporation organized and l F Notice of intent td issue a NPDES waslswaler Permit t The North Carolina Environmental Management Commisston doing business under the laws of the State of I proposes to Issue a NPDas wastewater discharge permit to the pwknw listed below_ Delaware, and publishing a newspaper known as The E wrntai, comments regarding the proposed permit w91 be accepted until 30 days after the publish data of this notice: Charlotte Observer in the city of Charlotte, 1 the Director of the NG Division of water cluality'(DWO) may hold a-public hearing should there be a siggnificant deeggree County of Mecklenburg, and State of North Carol ina I of public Interest. Please mail comments andlor inlormalIon roquesls,to DWO at the above address. Interested persona and that as such he/she is familiar with the I t may visa Ina-uwo al stz N. sausbury Street, Ralalgh, NC to review Information an file. Additional Information on I NPDES permits and this notice may ba found on our books, records, files, and business of said webslte:htip:/lportal.ncdenco%*eWwglswpipsfnpdeslcolendar, Corporation and by reference to the files of said I i orhycalling klitnb r6 Unlit. . 'Charlotte-Mecklenburg Utilities has to mnewal of permit publication, the attached advertisement was I N00084387 for hs. Lee S. Dukes water treatment plant in Mecklenburg ceunty:this permitted discharge Is treated filter inserted. The following is correctly copied from I backwash was lswaterioMoDowen Creek,CatawbaRiver Baaln. FMC Corporation'-ulhium Division requested renewal of permit the books and files of the aforesaid Corporation NCCM5177 lot its Rassomer city facility in Gaston Gountyt this permitted "discharge, is treated non-contact wastewater and Publ i cation. I and stormwaor to an unnamed tributary to F1rsl Creak In the ` Catawba nNar Wain. _ - I-P6516317' - _ --•- h PUBLISHED ON: 10/30 AD SPACE: 68 LINE FILED ON- • 11/92/10 - =--- --- -------------- -- + NAME: TITLE: DATE: In Testim ny Whereof I have hereunto set my hand and affixed my seal, the day and ar aforesaid. r- Notar r My Commission Expires: My Commission Expires May 27, 2011 DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO005177 Facility Information Applicant/Facility FMC Corporation - Lithium Division Name: Applicant Address: P. O. Box 795; Bessemer City, NC 28016 Facility Address: NC Highway 161: Bessemer City, NC 28016 Facility/Permit Status: Class I/Active; Renewal County: Gaston Receiving Stream: UT To First Creek Index No. 11-133-4 Stream Classification: C 303(d) Listed? No Subbasin: 03-08-37 Regional Office: Mooresville HUC: 03050103 State Grid ! USGS F13SE Quad: Bessemer City, NC Date: 10/25/10 Permit Writer: Ron Berry Outfall 001 (main plant) Permitted Flow: 0.615 MGD Cooling tower blowdown, boiler blowdown, low volume industrial Type of Waste: wastewater, condensation, once-through cooling water, scrubber wastewater, filtrate (clean water) from RO units, with trace amounts stormwater Drainage Area (mil): 1 1.4 30Q2 (cfs) 0.58 Summer 7Q10 (cfs) 0.27 Average Flow (cfs): 1.7 Winter 7Q10 (cfs): 0.43 IWC (%): 78% Outfall 004 (organic unit sources) Permitted Flow: (no permitted flow) Typically stormwater with trace amounts of condensation, boiler Type of Waste: blowdown, once-through cooing water, and cooling tower blowdown Drainage Area (mi2): 1.4 30Q2 (cfs) 0.58 Summer 7Q10 (cfs) 0.27 Average Flow (cfs): 1.7 Winter 7Q10 (cfs): 0.43 IWC (%): NIA BACKGROUND FMC Corporation owns and operates a manufacturing facility west of Bessemer City, NC that produces lithium compounds, organic and inorganic. Lithium is currently received as lithium carbonate and converted to various commodities. Because of the safety issues involved with lithium compound manufacturing the plant is divided and isolated into two separate operations, organic production and inorganic product. The domestic waste from this facility is collected and sent to the local POTW, Bessemer City. This permit contains conditions and requirements for industrial-based wastewater and stormwater. Because of the various wastewater characteristics, plant operations, and sources, Outfall 001 is designated as the primary industrial wastewater discharge and has a permitted flow. Outfall 004 is primarily a stormwater discharge with traces of intermittent industrial sources. COLLECTION AND OPERATION The condensate,•boiler blowdown, and stormwater, and stormwater produced by the organic operation is sent to the Research & Development (R&D) pond. The R&D pond also collects stormwater from the surrounding area of the labs, roof drains, and other inorganic process areas, and is normally transferred into the plant process wastewater collection system. if 1 act Shcei. Pa,c 1 44 i}-✓� Lea����� I�• �1 �A ' p `1 ENVJRONMENTAL LABORATORIES p'.� H !.:]iV iSiGn a!i i:5.t.�: .... v,o1c['Jjr:+r�N C-G.'rra Li. f•.;:- FISH LARVAL SURVIVAL/GROWTH DATA SHEET CHRONIC FATHEAD MINNOW Facility: L Page: of 2 N P D E S #; Outfall: 00 I Date of Test: iL p Initial weights_ taken on:_ j L)-_q- Cq by: M•L Organism: Pimephales promelas Final weights.taken on: p- J r-�tx by: PAN WT. PA + ORG. WT. OF ORG. MEAN CONC REP (mg) (mg) (mg) #ORG. WTJORG. (mg) SURV% BCD A C P, I 1 ��� 9.�� .CIE � 18 IUD a 'lq9.L,b UCf 1�L 11. 2..9 1 0, q2-b I� B pc I . f� `t G. co r �`. 10, l required the R&D pond can be transferred either to the local POTW or diverted into the stormwater conveyance channel. The plant process wastewater system collects wastewater from the R&D pond, lithium hypochlorite scrubber, two reverse osmosis filtration systems, cooling tower blowdown, boiler blowdown, condensate, once-through cooling water, drains, process wastewater, and stormwater. After the majority of wastewater sources are collected, the pH is measured and sulfuric acid is added as needed. Additional miscellaneous small volumes of condensate and boiler blowdown combined after the pH adjustment. The wastewater continues through an open channel to the lower 24 acre retention pond. As needed the retention pond is set up to siphon wastewater via a manually adjusted flow to a flow weir box that discharges to Outfall 001. The scrubber wastewater stream is treated with hydrogen peroxide to convert the hypochlorite to chloride. The two reverse osmosis units provide filtration to removed metals by recycling the high total dissolved solids waste stream and discharging the relatively clean water as wastewater. The stormwater/wastewater that enters the stormwater conveyance channel enters a sedimentation pond, continues to another polishing pond, and is then discharged from Outfall 004. A calibrated weir is available to monitor Outfall 004 flow. If needed the sedimentation pond flow can be diverted to the lower 24 acre retention pond. The discharge from Outfall 004 continues down a concrete channel, mixes with Outfall 001, and discharges into an unnamed tributary to First Creek. HISTORY The original facility included a lithium ore processing section which required the application of federal categorical effluent limits. After 2003, the ore processing section was shut down and the facility started receiving lithium carbonate. Consequently, the federal-based criteria no longer applied but the federal-based TSS limits were continued. The permit issued in 2003 removed Outfall 001 flow tiers effluent pages for 0.700 MGD and 0.800 MGD, removed chromium monitoring, and removed instream monitoring. In 1999, the facility ceased operation of its internal domestic treatment plant and diverted all its domestic waste to the regional Bessemer City WWTP. In 2006, quarterly monitoring for magnesium was added to Outfall 001 as a pollutant of interest for future evaluation, and quarterly monitoring of zinc and silver were removed. Also, in 2006 quarterly monitoring for ethylbenzene and methyl chloride were added to Outfall 004 as pollutants of interest for future evaluation. COMPLIANCE HISTORY Since 2006 there were 11 measurement frequency violations, 2 failed toxicity tests, and 1 permitted flow exceedance. No fines were incurred. PERMITTING STRATEGY - WASTEWATER Secondary Treatment Standards (Outfall 001) Since no federal-based guidelines apply and the previous federal-based T55 limits are still in the permit, a comparison to the secondary standards was conducted to determine the more stringent limits: Permitted flow = 0.615 MGD Secondary standard, monthly average maximum = 30.0 mg/L Secondary standard, daily maximum = 45.0 mg/L Conversion factor for Ibs = 8.34 Current permit daily average maximum limit = 1001.7 Ibs/day Current permit monthly average maximum limit = 333.9 Ibs/day 1) Permitted flow (MGD) x 8.34 x secondary standard (mg/L) = Ibs 2) 0.615 MGD x 8.34 x 30.0 mg/L = 153. 87 Ibs/month 3) 0.615 MGD x 8.34 x 45.0 mg/L = 230.81 lbs/day .'lo Shed ',<PDI'�N('O(01�71 lla C'of'4 .' (FNVIRONt/,Ef�STAt lJaB6YiAT�FCIFS, . ..• •r i it r, r r r r • { Chemical and Physical Determinations Page 2 of 2 Client: NPDES#:_ ALL 00 Liq 725~ Start Date: 1U/:lo Time: Test Organism: PimeAhales promelas Analyst(s):fn � End Date: 10h 3 lb Time: Da Concentration: `Z�� '�, 0-1 1-2 2-3 3-4 4-5 5-6 6-7 Remarks pH Initial .T J Q Lil � �• �,� U Final 7P6 -?. 3 "7. 7. 1.06 7,7 D.O. Initial 7,Z r-2-1- 735 "7 ` 1 Final O� 10 Temp. Initial Z ;lo Final S', is t 7-9 . Conductivity Initia ffit L �31-1 �L 5 2.3 C Final 253 25 ' Residual Chlorine Lo• A. 1 mod.E ��.f �� .; Lv, 4(), Da Concentration: 5,L 0-1 1- 2-3 3-4 4-5 5-6. 6-7 Remarks. pH Initial Final 7, L 7, c 7. i 7 j� -7, D.O. Initial ,7.9 7, "7.Z 7, 41 .4 Final 3 �. y. Temp. Initial Z5 1{ 3 -3 Final 0 Z Conductivity Initial 2 -� ' ,4S 23 b , Finaldv Residual Chlorine C>. 1 40- 1 4U; L�1. ja•-ly-fir Da Concentration: �� '� 0-1 1-2 2-3 3-4 4-5 5-6 6-7 Remarks pH Inifial l)"- '7, 7- 7.. q v Final 7 TS -)gA `j,7?,- D.O. Initial 7, (v 7 o 7 y c Final ? 7.10 Temp. Initial z5' , Z9, 7 d S1 Y,'3 Final Z S 2-- Conductivity Initial "1 2toO Z -.�L. Final H,1 krj b Residual Chlorine 2 0.1 CJ, I L 0_ Da Concentration: 100% 0-I 1 ? 2-3 3-4 4-5 1 5-6 1 6-7 Remarks pH -. 7,f1 C '7, A�— Conductivity 75 45 1 Residua! Chlorin6 Hardness 2 j 2,C Alkalinity �p 4) The secondary standard limits are more stringent and must be applied Note: Based on DMRc data the more stringent limit should not be an issue. Ammnni� Tnv rit /Pry L4.r7.7 Source (Outfall fl(11) /"111 i111V 111u iVA�t 1� IV11 VV1 Ammonia monitoring was established in the original permit when it also contained domestic wastewater, the domestic source was removed from the influent in 1999. Further investigation indicated no ammonia is added or generated in the plant operation and the reported ammonia data supports no significant ammonia source or effluent residuals. Therefore, ammonia monitoring will be removed. (�(► Reasonable POtaiitiwl An;IysEs (PAPA) (Ou4i uil vvi Outfall ilV4) The Division conducted EPA-recommended analyses to determine the reasonable potential for toxicants to be discharged by this facility, based on DMR data from June 2007 to May 2010 and from the Priority Pollutant Analysis (PPA) submitted with the renewal application. Evaluations were conducted for chlorides on both outfalls, and methyl chloride and ethylbenzene for outfall 004. Magnesium was not evaluated by the RPA process since it was determined it had no applicable WQS, thus monitoring will be removed. Results suggested reasonable potential for the facility to exceed the chlorides action level standard from outfall 001. Per policy as an action level parameter, quarterly monitoring will be applied. Even through chlorides did not show reasonable potential in outfall 004, as a pollutant of interest its monitoring will continue on a quarterly basis. Both methyl chloride and ethylbenzene RPA evaluations did not show reasonable potential, per policy, monitoring will be removed. Whole Effluent Toxicity (Outfall 001) The permit has a chronic toxicity limit using ceriodaphnia dubia, at 78% effluent concentration. Since June 2007 the facility conducted 15 toxicity tests, failed 2. Chronic toxicity testing will remain in the permit. The most current special condition narrative will be implemented. Priority Pollutant Analysis (Outfall 001) Evaluation of the PPA was conducted. The single mercury and single selenium data was inconclusive in supporting no concerns. Therefore, for the next permit renewal cycle the PPA submitted must use EPA test Method 1631E for mercury, or equivalent, and an EPA test method with a minimum measurement limit of 5 pg/I for selenium. The reported data will be evaluated in the next renewal. Narratives Evaluation (Outfall 004) Several redundant narratives and conditions will be removed from outfall 004 effluent page that are covered by the stormwater requirements in Section B. PERMITTING STRATEGY - STORMWATER Outfall 004 is operated as the plant stormwater discharge. The stormwater permitting group provided the most current narrative and conditions to apply in this renewal under Section B. Because toluene is stored in the organic plant, it is a pollutant of interest for stormwater and will be added to the stormwater monitoring requirements. If any questions or concerns arise Robert Patterson, engineer in the stormwater permitting group, would be the point of contact. SUMMARY OF PROPOSED CHANGES In keeping with Division policies the following will be incorporated into the permit: • Outfall 001: TSS effluent limits revised/reduced. • Outfall 001: ,ammonia effluent monitoring removed. • Outfall 001: Magnesium effluent monitoring removed. • Outfall 001: Total chloride effluent monitoring reduced to quarterly. • Outfall 001: Chronic toxicity special condition narrative revised. • Outfall 004: Total chloride effluent monitoring reduced to quarterly. • Outfall 004: Methyl chloride effluent monitoring removed. • Outfall 004: Ethylbenzene effluent monitoring removed. fact Shed Pa6c l ol'4 ENVIRONMENTAL LA130RATORIES �� Uh^.e:fon raf L'V.-itrr:•r T_rhnc,lcgy. :rne1 �yy nr Chemical and Physical Determinations Client: NPDES9:N(— q 7z S Start Date: 1�� '79 Time: �z v Test Organism: Pimephales promelas Analyst(s): ,' pi I_1 2— End Date: 10 131oq Time:/ Da Concentration: control 0-1-'\\ 1-2 2-3 3-4 4-5 5-6 6-7 Remarks, Batch # Z 4 j pH Initial 1�,� �', U •bs Final ,a 3 D.O. Initial 7 A32-- 7, �{ 7.3? 7,55 Final 7•r? �j ,, , .[c}�� Temp. Initial Z. 7S q,-7 Z5 3 -50 24 b Z 3 Final zrz_ Z z, ;1) +(0 Conductivity Initial zZ 2a � 3-1-2 7 )3 Final �35 2- 7� 2,q az-7t;� am 1 2-51 Residual Chlorine L11r ��,r' moo.( Lo. Gil —/0, il I Hardness q Z `/(a Alkalinity 57 s S Day Concentration: 0-1 1-2 ?3 3-4 4-5 5-6 6-7 Remarks PH Initial .Z�. �? ' �� �� �/ , Final 7-Q5/.. - � . 70 D.O. Initial '7.qb .9_3 7>��/ 7, Yf 0- Final ' ) -7.0v ;� &56 r �d •?S Temp. Initial 2.S -7 %t_v Za•7 j S ? / 2q 3 Final �'- � (.t. Conductivity Initial ZZ ;4 3 3 ?A Final Lf )-q x I � 0. 1 LOA 40 DS Residual Chlorine 40. , /yO• Gb. I /,O, Da Concentration: 0-1 1-2 2-3 3-4 4-5 5-6 6-7 Remarks pH Initial 9.00 7. $ 7.1 Final 7. 7. 7 .?U -7. 1., 1 --�,6e) '7.�D -7.7q D.O. Initial .3 U 7, 9 . -7. ) 7 Y� 7 � 7. b Final 3 7.0 r .-7 (� L 6 7 Temp. Initial Z 7,�.;; -L Z.. ,3 a , v I Z q.3 Final Z , Conductivity Initial Final Z �,: UU 214 2- r Residual Chlorine 40. 1 LO' Lb', ��,� AC1, 1_�, • Outfall 004: Redundant narratives xemoved. • Section B: Narrative revised. • Section B: Toluene monitoring added. • Stormwater Annual Report form added. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: October 27, 2010 Permit Scheduled to Issue: December 2010 NPDES DIVISION CONTACT If you have questions regarding any of the above information or on Section A of the attached permit, please contact Ron Berry at (919) 807-6396 or email ron.ber ncdenr. ov. If you have any questions on Section B of the attached permit or the stormwater annual report form, please contact Robert Patterson at (919 807-6375 or email robert.pattersonf&ncdenr.gov. NAME:_.. DATE: _L Z r- lO REGIONAL OFFICE COMMENTS NAME: DATE: SUPERVISOR: DATE: I"act Shc t NI'DI:S WOW] Paw•1 d 4 EPA I.D.NUMBER(eopylmm it.1 oJForm 1) OUTFALL NUMBER CONTINUED FROM PAGE V-8 NCR00139683 001 2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optio-0 1.POLLUTANT b,MAXIMUM 30 DAY VALUE I c.LONG TERM AVRG, a.LONG"TERM AND a, b, c d.MAXIMVM DAILY VALUE (jwatlo3le) VALUE(i—1/able) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED d.NO.OF a.CONCEN b.NO,OF (andlable) REQl11RED PRESENT ABSENT CONCE(1NTRATION (2 MASS CONCENTRATION (2)MASS CONCENTRATION ANALYSES, TRATION b.MASS (1) ANALYSE (2)MASS CONCENTRATION (2)MA55 GClMS FRACTION—PESTICIDES(a a inLA 17P.HaphrCdor EPo%Ida 102457-3 18P.PCB-1242 x (53401F21 9) 19P.PCB-1254 �/ (11097.69-1) x 20P.PCB-1221 �/ (1 1 1 04-28-2) f� ' 21P.PC&1232 �/ (11141-1&5) x 22P.PCB-1248 v . (12672.29-6) 23P.PCB-1260 (1109"2-6) 24P.PCB-1016 - (12674-11-2) 25P.Toxaphom(BDO 1-35-2) x - EPA Form 3510-2C(8-90) PAGE V-9 • i FrdthWAt&.RPA. 4 UlRED DATA ENTRY Table:l. .Project lnforrrta#ion:: Table 2 `Parameters of Concern'.:.. . . ❑CHEpC•ff fiQtiN or ORw ony,; Name ;YPs rChronic ModGer Aatte ' PQL Untts Facility,Name ? FMC,Lfti,ium`t]3vrslon' Par01R iC"a h� ;,.. ga2 teen FW WWTPWrp.Grad@ � �aFORn/4rs@niC 'e., r..... <� k. fy r . C 0, NPDES.Permit [�C0005/77 3 n„ c r.. Par07' :' $eryfitum ' 1VC; ME8w, mirms. 0 Paroa' C 2 '.,f VII 15ug� ! ;• : �.CadmiUfn• Plow;few(MC3D).' f 5 osas„ 4 ^�. ,� Pai0d. A*!W ,aeslAi) arcs `se a"000 �Fuv. l -A -6/-ss Receiving Stream UT to Abemeth Creek :; ' Psros: GFiromle;m� �GNC3#�w FW ,1l �' augll Streann Class Parfli ` pPp@fa{AL} C` �7� i FlIU7 3. ° ugly a 7Q10S.�C1s) PROP..: : ,, Cy8111de�s4 701UW'(cfs) ; r 043! ' Pero9 .{ r7:t. i=luorict "iF" ," 30Q2(cfs) ;`,. ...,.,;: t.. Pa►10' ' �. Lead � i+1C � 26� FaW�� 338 10M QA(c!s). : `....�.. .. ,. 1 7D,; ;`,:,: Parts �Total,PheriolRc;Compcunds�,NC ;. ,1300 ., VRV1D ug/L 10103(cfs) 0 Par12 � -,f M@rcvry.'> 3C i�3 FW ,nglL Data Sources) DM Rs June 2007 May 2010r Parts �Moiyhdenum���xNC ,}2,000 „t.i-1»'r ,iglL Par,a � '• �+ `s `Slvb.SBf@tlitlRl�Fh' `�' AEC, '•�'`�m AS, i ',��vn#RW ,�3i'"- X. . .. Silver;(A a !m0 D8m' 'FW z'`t � -FT, Par18 I�) �1 AIC u Par17 �• rp'u.P. j LP" . . na;'{AL C �50 �. . . ..:: :. . ... .... ...:. .'„�. Barium�:�;•:.>, NC1 200000 .�• !��" ' O90dl9CfJdl1Sd8#8 tryE50117 9�CS:B Par19 : { J 3 r,lam mm xW comment menu Est 6 W@vaWable choices or a r r a r nxva u �sa^ ParM �filpdDW B101d; :� a from. rrur message accurrf data entry does:not Parx1 mBet input crffena w Par22' A. u9 � til r RPA-001,Input 10/20/2010 FMC Lithium Division REASONABLE POTENTIAL ANALYSIS Outfall 001 NCO005177 Qw = 0.615 MGD Ow(MGD)= 0.62 WWTPANTP Class: i 1Q10S(cfs)= 0.20 fWC ® 1Q10S = 82.66% 701OS(cfs)= 0.27 !WC ®7Q 10S= 77.93% 7Q1OW(cfs)= 0.43 fWC®741OW= 68.91% 3OQ2(cfs)- 0.68 !WC®3OQ2= 62.17% Avg.Sheam Flow,GA(cfs)- 1.70 IWC @ QA- 36.93% ReceMng Stream: UT to Abernethy Creek Stream Class: C PARAMETER TYPE STANDARDS&CRITERIA(2) J REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION C (t) : NCWQSIChmk ApppMStandrrd HFAVIAwk 7 n 0OW. MIWP dCW ASo biv Cw Acute: NO Was Arsenic C 50 FW(7010a) uQ& 1 0 WA Note:n<12 Chronic: 64No action required Arsenic C 10 HH(Qavg) uplL 1 0 NIA No value a Allowable Cw - - - - T---- - -.-`-_- Note:n<12 Chronic: 28 No action required Limited data set No value>Allowable Cw Acute: NO WOS } Beryllium NC 6.5 FW(7Q10s) uplL 1 0 NIA Note:ne12 Chronic: — ---8— — No action required — Limited data set No value>Allowable Cw Acute: 18 Cadmium NC 2 FVV(7010s) 15 uWL 1 0 NIA No action required — — —_—.—. Note:ne12 Chronic: 3 No action required Limited data set No value>Allowable Cw Acute: NO WQS Chlorides(AL) NC 230,000 FW(7010e) ulyL 38 38 385,840 Chronic: T —265,137 RPA for AL(Cu,Zn,Ap,Fe,CI)-apply Quarterly No value>Allowable Cw Monitoring In conjunction with TOX Test Acute'. 1,238 Chromium NC 50 FW(7Q10s) 1,022 up1L 1 0 NIA No action required - ------ No action --------------------- Note:n<12 Chronic: Limited data Set No value,Allowable Cw required Copper(AL) NC 7 FIN(7010s) 7.3 uplL 1 0 NIA Acute: 8,8 No action required _ _ ___ Note:nc12 ChronlC: .—.-9-- -......:......—_—,.'.._.—.,....—.—•--- Limited data set No value>Allowable Cw No action required Cyanide NC 5 FW(7010s) 22 10 uyL 1 0 W Acute, 27 No action required WA Acute, _ _ ------ --- --,—.—.........-----•---•._ Nate:n<12 Chronic: 6 `--- No action required Limited data set No value a Allowable Cw Acute: NO was Fluoride NC 1.800 FW(7010s) uWL 1 0 N/A _ _ _ _ Note:n<12 Chronic:-----2,310 ----------------- Limited data set No value>Allowable Cw No action required Land NC 25 FW(7010a) 33.8 up/L 1 0 N/A Acute: 40.9 No action required _ _ _ Mote:n02 Chronic:'---- 32 - ------------------ Limited data set No value>Allowable Cw No action required RPA-001,rpa Pape 1 of 2 10/20f2010 FMC Lithium Division REASONABLE POTENTIAL ANALYSIS Outfail 001 NCO006177 Qw = 0.615 MGCS Acute: NO WQS Total Phenolic Compounds NC 300 A7010s) 10 ug/L 1 0 N/A _ _ _ _ _ _ — — Note:nr12 Chronic: — — 385 No action required Limited data set No value,Allowable Cw Acute: NO WOS Mercury NC 12 FW(7Q10;) 0.5 ng/L 1 0 NIA _ _ _ _ _ _ _ _ Note:nc12 Chronic: — 12 Limited DataBet{n�8 samples) apply Quarterly — Limited data set 1 value(s)�Allowable Cw Monitoring,use Method 1631E Acute: NO WOS Molybdenum NC 2,000 HH(7010s) ug/L 1 0 WA Note:nc12 Chronic: —.2,s66 No action required Limited data set No value.Allowable Cw Acute: 318 Nickel NC 88 FW(3002) 281 ug/L 1 0 NIA No action required Note.,nc12 Chronic: — —� 113 No action required Limited data Set No value,Allowable Cw Acute: fib Selenium NC 5 FW(7010s) 56 ug/L 1 0 N/A Note:na12 Chronic, —6 Limited Dataset(n<8 samples)-apply Quarterly.— Limited data set 1 value(s)>Allowabfe Cw [140 0nitoring,use PQL 5 pg/I Note:n<12 - Chronic: 0.08 ectipn-required Acute: 81 Zinc(AL) NC 5o FW(7010s) 67 ug/L 10WA _ _ _ _ _Note:ncl2 Chronic: — --__54 — oactionrequired— — --- — — --- — Limited data set No value n Allowable Cw Acute: NO WOS Barium NC 200.000 HH(Qavg) ug/L 1 WAjNote'�nc12 Chronic: 256,641— --------------------------- Limited data set No value�Allowable Cw NO action rewired RPA-001,rpa Page 2 of 2 10f2012010 REASONABLE POTENTIAL ANALYSIS °,r b 12 " Chlorides(AL) Mercury Date Data BDL-112DL Results ROUTUPImp Date Data BDL=1/2DL Results 39239 93000 93000 Sid Dev. 68,011.0 1 1/20/2010 < 200 100 Sid Dev. ODIV10? 39268 33000 33000 Mean 118,505.3 2 Mean 100.0000 39M 110000 110000 C.V. 0.6 3 C.V. 1lON& 39330 119000 119000 n 38.0 4 n 1 39358 137000 137000 5 39393 17000D 170000 Mud Factor= 1.8 6 Will Factor= NIA 39526 212000 212000 Max.Value 212,000.0 ug/L 7 Max.Value 100.0 39540 210000 210000 Max.Pred Cw 385,840.0 ug/L 8 Max.Pred Cw NIA 39582 209000 209000 9 39603 144000 144000 10 39708 164000 164000 11 39722 172000 172000 12 39757 34300 34300 13 39785 165" 165" 14 39820 172000 172000 15 39848 195000 195000 16 39876 188000 188000 17 39904 155000 155000 18 399U 880 880 19 39939 136000 136000 20 39%7 128000 128000 21 39995 138000 138000 22 39995 680 680 23 40030 142000 142000 24 40050 820 920 25 40053 980 980 26 40058 128000 128000 27 40099 120000 120000 28 40099 1600 1600 29 40121 119000 119000 30 40149 143000 143000 31 40184 165000 165000 32 40184 840 840 33 40212 173000 173000 34 40240 144000 144000 35 40275 144000 144000 36 40275 2100 2100 37 40303 133000 133000 38 RPA-001,data 1- 10/20/2010 REASONABLE POTENTIAL ANALYSIS •y 15 � ° 18 � o eFs Selenium Barium Date Data BDL=VML' Results "'�" •- '';;,:v� Date Data BDL=IMIDL Results0P2010 31.8 31.8 Std Dev, or- 1 W 2010 c 10 5 Sid Dev. #M101 1 1P2 9=10! 2 Mean 5.01)OD 2 Mean 31.8000 3 C.V. #DIVIO! 3 C.V. BDIVIO! 4 n 1 4 n 1 5 5 6 Mint Factor= NIA 6 Mull Factor= NIA "WL 7 Max.Value 5.0 ugIL 7 Max.Value 31.8 ng/L 8 Max_Prod Cw NIA ug1L 8 Max.Pred Cw NIA 9 9 10 10 11• 11 12 12 13 13 14 14 15 15 16- 16 17 17 18 - 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27._ 27 28 28 29 29 30 30 31 31 32 32 33 33 34 •34 35 35 36 36 37 37 38 38 RPA-001,data -2- 10/2012010 FreshwaW RPA'' REQUIRED DATA ENTRY: ­Table 1: Project lnformatioro.: Table 2. Parameters.of.Concern ❑CHECK 1t N ;:Name.:...;: Type` ;Chronic.`.:Mo6fier - Acute;.` PQt Units Famit Ne } r)", l dh'. ..IDiw Per01''• 4 '� 5 33 rr Y x y. me FMC;:I ium. sign _ rsenic - ,. .. , WWTPIWTP Grade „ [ Perot ' 0.rsenicC`� �rSa k MHO: q '"u 1L' NPIDES Permit :.. 4 r.NC00aS.t77 f„Y ar ..< ` tr,. Rar03 BerylilutTi; ° xtlC M6 %6Nr 0111M R 7660 ;4� ..I,fang ,:.�; __ 1;- '•_r - _ - rx� - ::1 r� r,. :;� :.,�,. ,.,i.:;, _ Outfall° ;:,;• _004..> an74�: adrniu sNC 2.. =r .FW.. 15 �u • ,". .._f,,.hlFvl,�y...f:.i)li dl: �'e:F','. .�+ t1'1 � 'l';rt, - � Par05' *$ g 1 sQU - ?N QOOr F,W �� ;ugli�0,627„ : hfoEEde C2 ,. 2 W Receiving Stream UT' mEu � 54 d ,s "ugly, Stream Class »....:>,... srY.,t,.,.. , ..�., ,,",i.. Par. OWNWR 9PFk(4)MR— NC7 3 7010s',(cfs} ;! 0 27 r Parris: Cyanide `NC 15 F1N �22��10 ug1L 7Qlow(cfs) y.x ! ,.._•',;l..n V`��-: ar09 }:Cc ._. 3 T.i A 30Q2(cfs) . . . . 4 Pa� o. SLead' �i ANC, 25. FINE 33 8, ' fugl�� . QA(cfs} . •1 70:: :_. .,. ..,. ",, Par11 . Fyn 1 otal Ph_enollc,,ggrppounds 1Q10s(cfs) Par12.: .. curY4� C` F}N 0 5 n Its �:. Mer N. 12.� A W, � rx' g '. b4ta aou 17MRs June 20P7 `Ma 2010 Flow t.avera Par13' = C� Oppr}r -x ' rce(s} Y y 9e Malybcienaim M_ cN r 2 E 'HFf �. � AidO; reported DMR s r Pori NlCkel ""v [VC -88 4`! FW 261 ,m hugly parI5kr r ' rSelenium. NC a5F?W 56 :K.. 0 ILA t 1' Par18 "' SW -OM' (AL)", ',MW'Vw INC8 O 6VO N't,W&M MAK2_ :tom""W W �.Z[nC1{AL) � ��; ll\1C , ,50� FWB7IV OWN rug1L`{ t PWB hloriae AC" 96. , HHeUg/i_� � . ly4ethyi Followdlrec#ions for data en In some cases a` y eart9 ' Etliyibenzene , comment msit�rst fiie avalfa6le;chorces or a �e NC A •rrrur -# sz a_,}, } r ,io- Zer .r 0 TOlUerte NC 11, ks FWU91� . . � drapdown:menu tiv1!!provrde a hst you;may select . Par21 frvm�E age occ rrormessur ata ent ifiiry doesna# meet lnp C!!fe 8i �rvA Paf22. t RPA-004,input 10/21/2010 FMC Lithium Division REASONABLE POTENTIAL ANALYSIS Outfall 004 NCO005177 Qw = 0.627 MGD Ow(MGD)- 0.63 WW FPA TP Class: I 1Q10S(cfs)= 0.20 IWC ® 1Q10S a 82.93% 7010S(cfs)= 0.27 lWC ® 7010S a 78-26% 70 10W(cfs)= 0.43 lWC @ 70 1OW- 69.33% 3OQ2(eft)= 0.68 1WC @ 30Q2- 62.63% Avg,Stream Flow,QA(cfs)- 1.70 lWC®QA- 36.37% Receivfng Stream: UT to Abernethy Creek Stream Class: C PARAMETER TYPE STANDARDS 5 CRITERIA(2) J REASONABLE POTENTIAL.RESULTS RECOMMENDED ACTION x (1) MCINOslChronk ApprkdVandard %FAV/Acute n pDaf. Nor NodCW Ah"hieCw Acute: NO WOS S Chlorides(AL) NC 230,000 FW(7Q10s) up/L 3A 34 61,272 Ch ro_ _ nic:_ — —293_,892 Apply Quarterly Manrtoring Pollutant af,concem . No value�Allowable Cw .�:s.� ..>� _.>:...; �..... ... ...�.:.�s, ...... .` Acute: NO WO5 Methy101eride NC 96 HH(7010s) up/L. 12 0 50.1 _ _ _ _ _ _ 2 i 1 Chronic: — 123 No RPA Predlcted Max<50%of CW No rt No value s All ,'.' ovv&ble Cw MOnito fnp`requlred, t Acute: NO WOS Ethylbenzene NC 97 FW(7010s) up/L 12 0 50.1 _ _ _ _ _ _ Chronic: 124 P6 RPA 04&6ted M&<50%;01 Cw No No value s Allowable CW Monitonnq requved Acute: NO WQS F ,� Toluene NC 11 PW(7010s) up/L 0 0 NIA _ _ — -1 — Chronic: Add to stormwater monitanng plan RPA-004,rpe Pape 1 of 1 1012012010 REASONABLE POTENTIAL ANALYSIS Chlorides(AL) t r Methyl 619fide, Date Data BDL-111DL Results e ,, a Date Data HDL=I/ZDL Results a 1 39239- 32000' 32000 Sid Dev. 7,859.9 1 39268 ; Sid Dev. W2.8868 2 39268 28000 28M Mean 28.629A 2 39416 < 5 2.5 Mean 3.3333 3 39295 32000 32000 C.V. 0.3 3 39450 < 5 2.5 C V. 0.8660 4 39416 44300 44300 n 34.0 4 39546 < 25 12.5 n 12 5 39421 ._ 44400_ 44400. -5. _.39636 < _5— 2.5 6 39450 41800 41800 Mull Factor= 1.4 6 39687 < 5 2.5 Mud Factor= 4.0100 7 39484. 37400 37400 Max.Value 44.400.0 ug1L 7 39722 5 2.5 Max.Value 12.5 8 39526 28800 28800 Max.Prod Cw 61,272.0 ug1L 8 39820 < 5 2.5 Max.Pred Cw 50.1 9 39W 298M 29800 9 39904 < 5 2.5 10 39582 ° 32900 32900 10 39M < 5 2.5 11 396M 296M 29600 11 40099 5 2.5 12 39636- 338W 33800 12 40198 5 2.5 13 39687 7200 720D 13 40282 < 5 2.5 14 39708 25500 255M 14 15 39722 28500 28500 15 16 39757. + 338M 338M 16 17 39785 35100 35100 17 18 39820 159M 15900 18 Is- 39M 32100 _ 321W 19 20 M76 208M 20800 20 21 39904 21300 21300 21 22 39939 25600 25600 22 23 39967 17100 17100 23 24 39995- 23900 23900 24 ; 25 40030 27200 27200 25 26 40086 352W 35200 26 27 40099 .34400 34400 27 28 40121 306M 306W 28 29 40149­ Y25300 25300 29 30 4111M 22800 22" 30 31 40212 248M 24800 31 32 40240 27200 27200 32 33 40282 2070D 20700 33 34 40303 23600 23600 34 RPA4004,data -2- 14/2012010 REASONABLE POTENTIAL ANALYSIS Ethylbenzene r y Toluene Date Data BDL=1120L Results o- Date Data BDL=1120L Results d, a 1 39268 Std Dev. 2.8868 1 Std Dev. NO DATA 2 39416 < 5 2.5 Mean 3.3333 2 Mean NO DATA 3 39450 < 5 2.5 C.V. GAW 3 C.V" NO DATA 4 39540 < 25 12.5 n 12 4 n 0 5 396M < 5 2.5 5 6 39687 < 5 2.5 MultFactor= 4.0100 6 MultFactor= N/A ug1L 7 39722 < 5 2.5 Max.Value 12.5 ug/L 7 Max.Value 0.0 ug/L 8 39M < 5 2.5 Max.Pred Cw 50.1 ug11- 8 Max.Prod Cw WA 9 39904 < 5 2.5 9 10 39995 < 5 2.5 10 11 40099 < 5 2.5 11 12 40198 < 5 2.5 12 13 40282 < 5 2.5 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28, 28 29 29 30 30 31 31 32 32 33 33 34 34 RPA-004,data -3- 10/20/2010 Berry, Rod From: Rodney Willis [Rodney.Willis@fmc.com] Sent: Tuesday, September 07, 2010 2:07 PM To: Berry, Ron Subject: RE: Questions about process See Response in red below. Sorry I am late getting back with you, I was out of the office the end of last week. Thanks Rodney Willis Environmental Engineer 704-868-7630 rodney.willis(@fmc•com HMC Lithitci www.fmdithium.com From: Berry, Ron [mailto:ron.berry@ncdenr.gov] Sent: Thursday, September 02, 2010 1:56 PM To: Rodney Willis Cc: Patterson, Robert Subject: Questions about process Rodney, I have some additional questions about the FMC process. 1) How is the toluene listed under outfall 004 stored? Does it have secondary containment? Yes we store toluene in Bulk storage tank with secondary containment. 2) Per your flow sheet,the lithium hypochlorite scrubber generates about 100 gpm when operating. Your flow schematic indicates hydrogen peroxide is added to the lithium hypochlorite waste stream. Explain what the addition of hydrogen peroxide does to this stream. If it converts all the excess hypochlorite to chloride then what other than manual sampling is in place to insure this occurs? The addition of Hydrogen Peroxide is added to convert hypochlorite to chloride, water and oxygen as you noted. The addition of Hydrogen peroxide is presently controlled by incorporating a hydrogen peroxide sensor and ORP meter. Thanks for your assistance. Ron Berry ron.berry@ncdenr.gov Engineer I DWQ/Point Source/NPDES NCDENR Phone: (919) 807-6396 Fax: (919)807-6495 Office:Archdale Building Room 925N E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. 1 Berty, Ron From: Patterson, Robert Sent: Monday, August 30, 2010 7:29 AM To: Berry, Ron Subject: FW: sw benchmarks Ron, Here is what Nikki sent me for methyl chloride and ethylbenzene. FMC's data is way below these numbers, so I'm going to recommend dropping them from the sw outfall monitoring. Robert D. Patterson, PE Environmental Engineer NCDENR I DWQ I Stormwater Permitting 1617 Mail Service Center, Raleigh, NC 27699-1617 (Mail) 512 N. Salisbury St, Raleigh, NC 27604 1 91h Floor (Location&Parcels) (919) 807-6375 Phone 1 (919) 807-6494 Fax � Robert.Pattersonnanedenr.aoy Email Website: http://portal.ncdenr.ory/web/wq/ws/su ABefore printing this email, please consider your budget and the environment. If you must print, please print only what you need and save ink with the free taco-Font. E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Remington, Nikki Sent: Thursday, August 26, 2010 4:35 PM To: Patterson, Robert Subject: RE: sw benchmarks Ni Robert, We have a limited data number for methyl chloride (CAS#74-87-3)of 275 mg/L LD (FW aquatic life% FAV). This is very LD as there is only a single data point available. Ethylbenzene (CAS# 100-41-4) has a good amount of data available. The freshwater benchmark would be 970 ug/L. Nikki Please note new e-mail address: nikki.remington@ncdenr.gov Nikki Remington Environmental Senior Specialist NC Department of Environment and Natural Resources Division of Water Quality-Classification and Standards Unit 1617 Mail Service Center Raleigh NC 27699 (919)807-6413 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. t From: Patterson, Robert ' Sent: Thursday, August 26, 2010 8:02.AM To: Remington, Nikki Subject: sw benchmarks Nikki, I'm working on a renewal of a permit that didn't have benchmarks in the last term. It had monitoring for Ethylbenzene and Methyl Chloride. Can you see if there is enough data to develop a benchmark for these? Most of the sampling submitted was<5 ug/I; but I'm not sure what number I should be looking for. The permittee wants to drop these from monitoring. Thanks! Robert D. Patterson, PE Environmental Engineer NCDENR I DWQ I Stormwater Permitting 1617 Mail Service Center, Raleigh, NC 27699-1617 (Mail) 512 N. Salisbury St, Raleigh, NC 27604 1 9th Floor (Location&.Parcets) (919) 807-6375 Phone 1 (919) 807-6494 Fax I Robert.Patterson e ncdenr.gQv Email Website: http://portal.ncdenr.org/web/wq/ws/`su ABefore printing this email, please consider your budget and the environment. If you must print, please print only what you need and save ink with the free Eco-Font. E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. 2 Berry, Ron From: Rodney Willis [Rodney.Willis@fmc.com] Sent: Monday,August 30, 2010 2.06 PM To: Berry, Ron Subject: FMC, SIC codes Ron we have two SIC codes 2819,for facilities east Hwy. 161 and 2869 for facility west of Hwy 161. Rodney Willis Environmental Engineer 704-868-7630 rodney.willis@fmc.com FMC LA11itis` www.fmclithium.00m 1 s Berry, Ron From: Hood, Donna Sent: Monday, August 23, 2010 12:22 PM To: Berry, Ron Cc: Patterson, Robert; Allocco, Marcia Subject: FMC Lithium/NC0005177 Renewal Hi Ron, I enjoyed talking with you on Friday. As a follow-up to that conversation, I am sending you a few notes on the inspection I just performed. The questions I have are as follows: 1. FMC Lithium does not have a monitoring requirement for lithium. A near by facility (Chemetall Foote/NC0033570) also processes lithium from South America, but they have a monitoring requirement. The analytical test for lithium also now requires'lab certification to perform/report. Should lithium monitoring be required at this facility? 2. The facility is discharging wastewater from a stormwater pipe,(outfall 004) Normally boiler blowdown/non-contact cooling water requires a general wastewater permit. 3. The air scrubber is being expanded/improved. Where does the NOX discharge go, and is it a problem? 4. Can we change the pounds per day to concentration based? It is a license to pollute. (Not that FMC is having problems with it... the pounds per day limits are just ridiculously high/outdated limits). Sorry a little venting going on there.. :) For SW: 1. The outfalls have not been certified for non-stormwater discharge. The outfalls have been investigated for non sw discharge, but not tracked or with a signed certification. Isn't this now required annually? (couldn't find the'annual' requirement in their sw section of the permit) And BTW..they have a permitted non-sw discharge at this outfall. What problems does this raise and how do they certify this? 2.They are not using 'the official form' for qualitative monitoring (not required yet). I think there was a movement toward requiring facilities to use the form in the effort for consistency? 3. SPPPlan updates for AST tank addition. Are they necessary?The facility had a question about it. Let me know if you have any questions. anks any advice!! onna 1'�'1 SOC PRIORITY PROJECT: To:Western NPDES Unit Surface Water Protection Section Attention: Charles Weaver Date: March 31, 2010 NPDES STAFF REPORT AND RECOMMENDATIONS County: Gaston NPDES Permit No.: NC000005177 PART I - GENERAL INFORMATION 1. Facility and address: FDIC Lithium 1115 Bessemer City Kings Mountain Hwy Hwy 161 Bessemer City, NC 28016 2. Date of investigation: March 29, 2010 3. Report prepared by: B. Dee Browder, Environmental Engineer 4. Person contacted and telephone number: Rodney Willis, ORC, (704) 868-7630 5. Directions to site: From I-77 S merge onto I-485 S via exit 19B toward Spartanburg (11.6 miles). Merge onto 1-485 S via exit 19B toward Spartanburg (11.6 miles). Take the I-85/US-29/US-74 , exit 9-10, toward Greensboro/Spartanburg/Wilkinson Blvd. (0.4 mi). Merge onto I-85 S via exit 10B toward Gastonia/Spartanburg (17.4 miles). Take the Edgewood Road exit, exit 13, toward Bessemer City (0.2 mile). Turn right onto Edgewood Road (0.9 mile). Edgewood Road becomes Athenaa Pl. (0.4 mile). Athenia Pl. becomes E. Alabama Ave. (0.9 mile). Turn right onto S 14TH St. (0.0 mile). Turn left onto NC-161. (1.3 miles). 1115 Bessemer City Kings Mountain Hwy is on the left. Total Travel Estimate: 1 hour 2 minutes/ 54.63 miles mile). 6. Discharge point(s): Latitude: 350 15' 44" Longitude: 810 17' 57" USGS Quad No.: F 13 SE 7. Receiving stream or affected surface waters: UT to Abernathy Creek a. Classification: C b. River Basin.: Catawba PART 11 - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater: 0.615 MGD b. What is the current permitted capacity: NIA MGD C. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: NIA d. Description of existing or substantially constructed WWT facilities: The existing facility consists of two reverse osmosis treatment units, hydrogen peroxide feed for chlorine neutralization, hydroxide scrubber area roof drain, compressor condensate, pH adjustment, condensate, cooling tower overflow (various locations throughout facility)„ lithium hypochlorite scrubber waters, miscellaneous salts, phosphate wastes, boiler blow down, stormwater from chlorine recovery floor, and other roof drains, yard drains, and drainage from facilities on west site of Hwy. e. Description of proposed WWT facilities: NIA f. Possible toxic impacts to surface waters: There are no toxic impacts expected. g. Pretreatment Program (POTWs only): Not Needed. 2. Residual handling and utilization/disposal scheme: NIA a. If residuals are being land applied specify DWQ Permit No. PART 1.I1 - OTHER PERTINENT INFORMATION l. Special monitoring or limitations (including toxicity) requests: None at this time. 2. Important SOC/JOC or Compliance Schedule dates: N/A 3. Alternative analysis evaluation a. Spray Irrigation: N/A b. Connect to regional sewer system: N/A C. Subsurface: NIA d. Other disposal options: N/A T PART IV - EVALUATION AND RECOMMENDATIONS The FMC Corporation, Lithium Division NPDES permit is under review for renewal of their discharge permit. The systems were observed to be in good working order at the time of the field review. At the time of the site visit there was significant flow at the outfall due to heavy rainfall. There are groundwater remediation well throughout the plant site. These wells are covered under NC Hazardous Water Section NCD000771964. This permit combines a wastewater permit with an industrial stormwater permit. MRO recommends that the permit be reviewed for consistency with the most recent stormwater testing, observation, and permit requirements. The facility has collected and submitted analytical data and requests that ethyl benzene and methyl chloride be removed from the permit. MRO recommends that the permit be ren wed. 3 3j tU Signature of Report Preparer Date TC5�& 3/3c lD Water Quality Regional Supervisor Date h:�dsrdsrQ8l.dsr • NCO005177 4 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary STORMWATER STAFF REVIEW AND EVALUATION NPDES Permit Facility Name: FMC Lithium Division NPDES Permit Number: NC0005177 Facility Location: 1115 Bessemer City Kings Mtn, Hwy, Bessemer City, NC(Gaston County) Type of Activity: CHEMICAL MANUFACTURING SIC Code: 2819(primary),2869 Receiving Streams: UT to First Creek(11-135-4-1), See Figure 1 River Basin: Catawba River Basin, Sub-basin 03-08-37, 10-digit HUC 0305010115 Stream Classification: C Proposed Permit Requirements: See attached draft permit. Monitoring Data: See application. Central Office SW Staff Contact: Robert Patterson,(919)807-6375 Description of Onsite Activities: • Inorganic and organic chemical manufacturing of various lithium based compounds. • Combined WW and SW individual permit Documents Reviewed: • NPDES Permit Renewal Application Materials • National Heritage Program (NHP)Threatened and Endangered Species Database • Central Filcs EPA Sector-Specific Permit, 2008 • 303(d) List, 2008 final,2010 draft • 2004(final), 2010(draft)Catawba Basinwide Plan History: • Date separate sw permit issued: December 30, 1994(inactive December 31, 1999)NCS000002 • Date permit first issued: October I, 1996 • Date permit re-issued: October 6,2003 • Date permit re-issued: April 26,2006 • Date permitter submitted renewal application: March 1, 2010 • MRO performed inspection: March 29,2010 Page 1 of 5 NCO005177 Figure ]: Map of Facility hi �� t t s 'f .�.?'.,.cam"3 s y til • p f ? �r .k '�. 2Wj:•' •rt:� t� F141C Lithium Division �I '•ir �./ •is ,� ii r�+"�'�� 4 f'.i r .�,, �n�a� "'^' J- '$ U. 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'�'�� I4+, I r.''� � /`•H� • [ �'�`���,�% i "`� i �-^-. � ` �I �w � ��'yy�((lf/'�'�,�'h�'�� € `'� ,r�;✓-r ,'e:.•: •1. �.r"/'� �; C4'^'1•C�$�"` �`."JS.��. ...:•r � !� iE i' I � 1�.} VI' �{✓ � / .M�ki�' '�'r_1 r2� '...1 i%�L _ 7r Y� ," ��s..i� /11'..+':.. i NC0005177 FMC Corporation FMC Lithium Division ti Latkude: 350 3.6' 46" N ws -.�.„� f: Longitude: 810 W 25"W _ County: Gaston Receiving Stream: Ur to First Creek stream Class: C Sub-basin: 03-08-37(Catay.ba River"Basin) Facility Location Page 2 of 5 NC0005177 CO Stormwater Review Summary: 1, General Observations: • Outfall 001 —all-s"v • Outfall 004--sw and cooling water(use a biocide/additive) 2. Impairment: TMDL for fecal coliform(2004) for Crowders Creek watershed. Fecal coil form is not a pollutant of concern in sw(due to industrial activities)at this particular facility. The 2004 basinwide plan states that urbanization is the largest contributor to the impairment of Crowders Creek. Abernethy Creek was on the 2008 303d list- impaired biological integrity; but is removed on the draft 2010 list. The facility drains to First Creek, then to Abernethy, and on into Crowders Creek. The 2010 basinwide plan states that Abernathy Creek is a "success" for improved long-term water quality. This is in part due to major upgrades at this facility. 3. Threatened and Endangered: No federal T&E species identified. 4. Location: The previous permit stated that the facility discharged to a UT to Abernethy Creek. However,based on current GIS stream data and USGS map,it appears that it should be UT to First Creek,which then drains to Abernethy Creek. 5. Industrial Changes Since Previous Permit: Added a stormwater control pump in the R&D pond(contributing id-1 I in renewal application. This is part of the system that drains to the ww outfall 001,not the stormwater outfall 004. 6. Analytical Monitoring Notes: The EPA MSGP(2008)has monitoring for Total Aluminum,Total Iron, and Nitrate +Nitrite. NC will be dropping the strewn standard for Iron, so it is not recommended to be included with this permit. Aluminum and N+N are not potential pollutants,so they are not recommended to be included in the monitoring. Toluene is listed as a potential pollutant of outfall 004 in the renewal application. No sampling data for this is available from this outfall, so it is recommended to be added to the monitoring of outfall 004 to get some data for it. It will be compared to the current sw benchmark for non-trout waters(0.055 mgA). The current parameters at outfall 004 are TSS,pH,conductivity,chloride,ethyl benzene,and methyl chloride. The facility did sampling for ethyl benzene and methyl chloride,and requested that they be removed from monitoring requirements since all results were below the detection limit. Ethyl ben7cne and methyl chloride are recommended to be removed from the monitoring requirements. 7. Qualitative Monitoring Notes: Qualitative monitoring was performed with no items of concern noted. Revised Permit Recommendations: Analytical Monitoring: 1. Ethyl benzene and methyl chloride will be removed. Toluene will be added with a benchmark. 2_ All analytical monitoring has been set to semi-annually during a representative storm event as defined in Part 11 Section B. The permittee must also document the total precipitation for each event. If no discharge occurs during the sampling period,the permittee must submit a monitoring report indicating"No Flow"within 30 days of the end of the six-month sampling period. Additionally,samples must be taken a minimum of 60 days apart,as specified in Table 2. 3. Benchmarks for analytical monitoring have been added to this draft permit. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions,increase record keeping, and/or install stormwater Best Management Practices(BMPs)in a tiered program. If the sampling results are above a benchmark value,or outside of the benchmark range, for any parameter at any outfall then the facility shall follow the Tier I guidelines which require a facility inspection within two weeks and implementation of a mitigation plan within two months. If during the term of this permit,the sampling results are above the benchmark values,or outside of the benchmark range,for any specific paramcter at a specific discharge outfall two times in a row (consecutive),then the facility shall follow the Tier 2 guidelines which require a repetition of the steps listed for Tier I and also immediately institute monthly monitoring for all parameters at every outfall where a sampling result Page 3 of 5 -NC9005177 , exceeded the benchmark value for two consecutive samples. 4. The permittee is required to collect all of the analytical and qualitative monitoring samples during representative storm events as defined in Part 11 Section B. Qualitative monitoring is required regardless of representative outfall status. 5. The permittee is responsible for all monitoring until the renewal permit is issued. See Footnote I of Tables 1,4, and 5. 6. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall parameter is in this permit,however.) T Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical and qualitative monitoring. Other Proposed Changes to the Previous Permit: 1. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each outfall. The map requirements are stated more explicitly. And,the site plan must contain a list of significant spills that have occurred in the past three years and also must certify that the outfalls have been inspected to ensure that they do not contain non-stormwater discharges. Additional information is provided in Part lI Section A. 2. Additional requirements for the Stormwater Management Plan have been specified in Part Il Section A. More details regarding secondary containment are provided. 3. Additional requirements for the Stonnwater Pollution Prevention Plan have been specified in Part 11 Section A. The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do not contain non-stormwater discharges. 4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater management controls as specified in Part It Section A. 5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR§122.26(g),the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional information is provided in Part I Section A. Discussions with permittee: Performed a site visit on August 26,2010 with Ron Berry(DWQ) and Rodney Willis and John Casisa), Page 4 of 5 ,NCO005177 Recommendations: Based on the documents reviewed,the application information submitted on March 1. 20 10 sufficient to issue an Individual Stormwater Permit. Prepared by(Signature) Date Stormwater Permitting Unit Supervisor Date for Bradley Bennett Concurrence by Regional Office Date RO Water Quality Supervisor Date Regional Office Staff Comments(attach additional pages as necessary) Page 5 of 5 as O -awimrr moo�awn�n.w�w o� -wwp�n�w�rrna Awrw ooram wwa -rwmr..ww,a;uw - - - - ------------- - -�- a cexmz�x�rs_______---75 rroax�.nwvww.r - ------ LOWER POND t.armr Qnn„o I mau, w, warm eur,v,a�m ' — — ---- —— — ! ; sEoIMENrnnoN ' AND RETENTION "1N01Y - _ —1 I I—— --- -- — — -- r POINT ------------------- —- - r SOURCE �---------- R8D r.r.ano�,n.,wwrxrvr.•r, SEDIMENT POLISHING Ol1TFALL007 rsw�r- POND ,o��`••�•`•"•°o.-..•: POND POND STORM WATER ray, WEST CANAL STORMWATER CONVEYANCE OUTFALL 004 ...... ----—uwrrR ------- RECTANGULAR WIER � anw he fmc M Ilr�w�1901 PQMf MO�RMWIA,R 0�1NROl RQYY�T Reference Form 2C ILA and 11.8 of NPDES Permit application 3 0 ikhflab- m@m0wo fMC Do E MAR 012010 CERTIFIED MAIL DENR_wATERQUALITY RETURN RECEIPT„REQUESTED POINT SOURCE BRANCH February 26, 2010 Mrs. Dina Sprinkle NC DENR/ DWQ 1 Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Re: NPDES Renewal Application—Permit No. NCO005177 Dear Mrs. Sprinkle: FMC Corporation— Lithium Division, located in Bessemer City, Gaston County ("FMC") hereby requests renewal of NPDES Permit No. NC0005177. This renewal application is being submitted at least 180 days prior to the expiration date of the current permit on August 31, 2010. FMC requests that if a new permit is not issued by the expiration date, that the current permit remain in force until superceded by a new permit. Enclosed are one signed original and two copies of US EPA Form 2C and attachments. Please note the following: • One change has occurred since issuance of the last permit involving the addition of a stormwater control pump in our R&D pond identified as contributing flow number 11 on page one of Form 2C of the application and also shown on the facility Process Flow Diagram (PFD). • The enclosed process flow diagram has been numbered for use with the treatment systems referenced on US EPA Form 2C.I1.13, for your convenience. • Included is the Pace Analytical Services report including the quality control data. Air Treatment Construction Energy Fne Chemkals Glass&Ceramics Greases B Ubrkants Polymers Pool Water Treatment PO Box 795 Phone:704.866.6300 lithium_info@fmc.com Bessemer City,NC 28016 Fax:704.868.5370 www.fmclithium.com MARKETS SERVED r f N FMC looks forward to discussing the permit renewal with the Division of Water Quality. If you have questions feel free to contact me at 704-868-7630 or by e-mail to rodney.willis@fmc.com. Sincerely Rodney S. Willis Environmental Engineer, Site ORC FMC Lithium Division Bessemer City,NC Enclosures FMC Corporation—Lithium Division NPDES Permit Renewal, February 2010 Permit No. NC0005177 Sludge Management Plan In February 1999, FMC discontinued operation of its two sanitary sewer package plants by directing all sanitary sewer wastewater and laboratory drains to the Bessemer City POTW. Therefore, no Sludge Management Plan is required. 0 , U;LL�" Z Z(. zoie Rodney Willis Da e Environmental Engineer FMC Corporation—Lithium Division + STDWAYI'ATRiS ' a ROOF OF M&N DRAM 21L-- • • .- FLO%OFWWA TPROCBt DO SS E AREA � VIA.NORTH AND SOUTH DRAMS INCIJOFS ROOF GRAM J f 5 MM,IIALT8 CAT PHOSPHATEWASTE NFYF7 E7Qp� WATER TANK PUMP(-100 OPM1m BELOW LL GRADE RECOVERY FLOOR(T�.,mJAREA t1__. - _ .tea W F H / /�/�) -too OPMLR CH NKIMHYPOOR[�ESCTL100ER wR1 -700PM I AegO.ORAN9 FRDA9�PlKi W � J NYPO EFF. HYPO�. -to GPM(T18HPPWa AREACOOlq TOWHtB QSAMPLE EOMO SAMPLE E0001 (y{ MH All /��1 I! a _______- _E _____ ________________________________ _______ __y PORY r � CAA if'IY o U MH 95 LRFKLM HYDRONOE CROW 7 if N EKPOSED R pw /� p �DRAM COLLECTED AT {iP►Q TYP-�flPM O -!x S - W ((r"ggJJ�) LIC1 R o-uNIT A110 CONDENSATE OHA E0002 COLLECTID AT 1<1 /�•1 J �1Jry^��!' 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POND POND �� STORMWATER ��,,, WEST CANAL STORMWATER CONVEYANCE OUTFALL 004 1 -- -BU - - -UNIR,OTARRECTANGULAR Aa Y�WIER 2 RTDTOPDTW Y2wo 1 ADDED FLOW 010 DESCRIPTgN TE Y f MC I `°"hAW- LKc DtAYon S.wnw 6b'.!IC NPDES Renewal 2005 POINT AND STORMWATER OISCHAROE FLOW SHEET Reference Form 2C ILA and 11.13 of NPDES Permit application