NC0004464_Permit (Issuance)_20040412

NPDES DOCUMENT SCANNING COVER $MEET
NPDES Permit: NC0004464
Document Type: ','Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Speculative Limits
Correspondence
Instream Assessment (67B)
Environmental Assessment (EA)
Permit
History
Document Date: April 12, 2004
This document iet PriXXted on reuste paper--ij;nore a.ny
coimte3mt oim throe x4aw Brae eicie

�F WATER Michael F. Easley
Governor
"A William G. Ross, Jr., Secretary
r I�CDENR North Carolina Department of Environment and Natural Resources
—1 —
Alan W. Klimek, P.E., Director
Division of Water Quality
April 12, 2004
Mr. lion Church
General Manager
Woodland Mills Corporation
4021 NC Highway 108 East
Mill Spring,North Carolina 28750
Subject: issuance of NPDE.S Permit NC0004464
Woodland Mills Corporation VAVT
Polk County
Dear Mr. Church:
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. 'Phis permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended).
This final permit includes no major changes from the draft permit sent to you on September 10,
2003. Note that the Total Residual Chlorine (TRC) limit takes effect on November 1, 2005, If you wish to explore
dechlorination options in order to comply with the limit, consult the enclosed guidance document.
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of
this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina
General Statutes, and filed with the Office oFAdministrative Hearings (6714 Mail Service Center, Raleigh,North
Carolina 27699-6714). Unless such demand is made, this decision shall be Final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may require
modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain
other permits which may be required by the Division of Water Quality or permits required by the Division of Land
Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be
required. If you have any questions concerning this permit, please contact Charles Weaver at telephone number (919)
733-5083, extension 511.
Sincerely,
`7+'llan W. Klimek,P.I .
cc: Central Files
Asheville Regional Office/Water Quality Section
N.C.Division of Water Quality I NPDES Unit Phone:[phone]
1617 Mail Service Center,Raleigh,NC 27699-1617 fax:[phone]
Internet:h2o.en r.slate.nc.us DENR Customer Service Center: 1 800 623-7748

4
Permit NCO004464
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations
promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water
Pollution Control Act, as amended,
Woodland Mills Corporation
is hereby authorized to discharge wastewater from a facility located at
Woodland Mills Corporation
4021 NC Highway 108
Mill Spring
Polk County
to receiving waters designated as the South Branch (unnamed tributary to Little White Oak Creek) in the Broad
River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in
Parts I, II, III and TV hereof.
The permit shall become effective May 1, 2004.
This permit and the authorization to discharge shall expire at midnight on July 31, 2008.
Signed this day April 12, 2004.
n W. Klimek, P.E., Director
ell Division of Water Quality
By Authority of the Environmental Management Commission

--Permit NCO004464
SUPPLEMENT TO PERMIT COVER SHEET
All previous Nt'D!?S Permits issued to this facility,whether for operation or discharge are hereby revoked. As of tills
permit issuance, any previously issued permit bearing this number is no longer effective.Therefore, the exclusive
authority to operate and discharge frown this facility arises under the permit conditions, requirements, terms, and
provisions included herein.
Woodland Mills Corporation is hereby authorized to:
1. Continue to operate an existing 0.015 MGD extended aeration wastewater treatment facility that
includes the following components:
Aeration
➢ Clarifier
Skimming
Sludge return
➢ Chlorine disinfection
The facility is located at Woodland Mills Corporation off NC Highway 108 near Mill Spring in Polk
County.
2. Discharge from said treatment works at the location specified on the attached map into the South
Branch (unnamed tributary to Little White Oak Creek), currently classified C waters in the Broad
River Basin.

.4
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Alackson
1�
V V '20
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" ';.� �.`ti• ',',� `rc.. • i• `.•` V �r sir sy 1321 / �hon+PiO�I �!
V 1 1�7110 t
ram. ' !— f`�_ 1 • 1 �j f`.
ming j
Ou fry
�— � -i•-' 1 r (�� 9J � l I OdO
Tank
.152b
.. ,-- •a ,fir � i _ i °'r a, n
• "` Rr �� � s z � n �/ � � ' 11 '1
jj000
Fat
Cein
N
ROAD CLASSIFICATION SCALE 1 :24 000
PRIMARY HIGHWAY LIGHT-DUTY ROAD,HARD OR 0 1 MILE
HARD SURFACE IMPROVED SURFACE WR Him
SECONDARY HIGHWAY 0 7000 FEET
HARD SURFACE � UNIMPROVED ROAD WWRE-4 ROM
1 0 1 KILOMETER
Latitude 35°17'24" Longitude 82°10'04°
Map # F10SW Sub-basin 03-08-02 CONTOUR INTERVAL 40 FEET
Stream Class C
QUAD LOCATION
Discharge Class 02 Mill Spring Spinning Plant
Receiving Stream South Branch River. NCO004464
Polk County
Design Q 0.015 MGD

Permit NC0004464
A. (1) I:FFLUENT LIMITATIONS AND MONI'l'ORING REQUIREMENTS
During the period beginning on May 1, 2005 and lasting until expiration, the Permittee is authorized to discharge
treated domestic wastewater from outl'all 001. Such discharges shall be limited and monitored by the Permittee
as specified below:
V. 4 x T
rF
TER � LIMITS'.' x' ' MONITORINGjV
R�QUIR�M�NTS
i.0,Al
A vy r ,Monthly , °Daily : Measurerrtent Sample t $
` Avers i� €Maximum ` ,�Fre" uenc ' - Y t Sample l_ocatlon
J q y s. Yp r b a fir: ri
Flow
0.015 MGD Continuous Recording Influent or Effluent
BOD,5 day,200C 30.0 mglL 45.0 mglL Weekly Grab Effluent
Total Suspended Solids 30.0 mglL 45.0 mglL Weekly Grab Effluent
Fecal Coliform 2001100 ml 4001100 ml Weekly Grab Effluent
(geometric mean
NH3 as N 12.0 mglL 35.0 mg/L Weekly Grab Effluent
(April 1 -October 31)
NH3 as N 33.0 mglL 35.0 mglL Weekly Grab Effluent
November 1 -March 31
Total Residual Chlorine' 26,uglL 21 Week Grab Effluent
pH >6 and<9 standard units Weekly Grab Effluent
Temperature Daily Grab Effluent
Notes•
I. Limit takes effect November 1,2005. Until then,the Permittee shall monitor TRC with no effluent limit.
"There shall be no discharge of floating solids or visible foam in other than trace amounts.

TRC Limit Calculation
N C0004464
Total Residual Chlorine
s7Q10 CFS 0.35
DESIGN FLOW (MGD) 0.015
DESIGN FLOW CFS 0.02325
STREAM STD UG/L) 17.0
UPS BACKGROUND LEVEL g/L 0
IWC %) 6.23
Allowable Concentration (pug/L) 272.91
TRC standard requires limits of
17-28 ,ug/L
41$/2004

.pry k IPUIlMNOTICE�`
_ STATE OF.NORTH CAROLINA, NORTH CAROLINA --- POLK COUNTY.
{ .,ENViRONMENTAL MANAGEMENT' .
^;COMMISSION%NPDES UNIY'' AFFIDAVIT OF PUBLICATION
1617 MAILSERVIMCENTER
gr RALEI64,'NC47699._M'7 n t's
Before the undersigned, a Notary Public of said County
_NOTIFICATION OF,.;IN TER'0 RM!T,1n and State, duly commissioned, qualified, and authorized .by
� ,�A NPpES WASTEWATER P>=RMIT:;}�
j',„,On"Ahe: is of'thoroiigfi'staff
j view and applicationofNCGeneralStaV, law to administer oaths, personally appeared
rite 143.21;Public 1aw92 50U and other, l -
lawful stantlards and regulations°tile �!c r !"� /!
._-___._who being first dui sworn deposes
No rthCarollnaEnvironmentalManage;', --------------••-�•--- - 8' Y � 1?�
ment Commission proposes fo issue a
hlaticnal'Pollutant;Dischaigi."Elimina ' S j�pr1er L
a and says: thatshe is _ -------___-- trv-��--� e( of Tim,
i ,ton System (NPDf.S)wastewater dFs;, ,
emit to the persons)Iisted. TRYON DAILY BULLETIN, engaged in the publication of
charge,wpe 6efaw effective a
a5;days from,the newspaper-known as THE TRYON DAILY'BULLEITIN
s put)F a newsP P,
fish dateof;this ce noti '" t published, issued, and entered as second class niail in the
. E
I.'�,,Wntten coinments�,regarding4thet Town of Tryon, in said County and State; that he is au-
proposed permit will be accepted until, thorized to make this affidavit and sworn statement; that
3o days:after the`pubiish date of thi3, the notice or other legal advertisement, a- true copy of
notice AjI comments received priortp. whicb is attnched hereto, was published in THE TRYON
•.that date�areconsideied,in,the final;, DAILY BULLETIN on the following dates
determinations regaFdmg ttie proposed
Hermit The Dliector of the NC Division; �,1 l���t✓ 1 ]
i of Water,Quality May decide to hold:a?' _—..-- -----• _. ----- `=-� --
jiubllc meeting.., ttie proposed �bl, --
shouldtheDlvisionrecenre skgg__ant - - --- -._. __------ ---------- ---,_—•_--
y degree of public interest
xf.ii Copies of the draftpermltandother
suppbrong lnfonnatlon on file used toi
-------------------------- - -- ----- - -------•- -
deterrninecoml iorispresentinthedraft
t''permitare available upon'requestana�C: and that the said newspaper in which such notice, paper,
payment of thecosts of reproduction. document, or legal advertisement was published was, at the
,'Mail coinmentsand/or requests for irN time of each and every such�fo publication, a newspaper meet-
rmatlon to the NC Dlvislon`of Water ;; -
ing all of the requirements and qualifications of Section
";Qualttyattheaborieaddressorcannts'.} 1-597 of the General Statutes of North Carolina and was a
,;Velery Stephens at(919)'733-5083;;
,extension,520 Please Jriclude the',, qualified newspaper -within the meaning. of Section 1-597
.,NPDESpermitnumtier(attached)inany ' of'the General Statutes of North Carolina.
c,oommunicatlon interested personsmay.
- 5alisbu ,Str WaterQualigratl:; 1.iL.`� -
eet, Ftalelgh, Nc This------------- ---.day of—_ �E' u�
512 N:
� •alsoyis)ttheDivlsionof
t276041148betweenthehoarsaf800
a m:and 5 OO p m:to review informs .
i tion on file sa ,fix; - ---
R� " ( ignature of son ma�Cin
k ,.WoodlendMilisCorpoiation{4021, P� iC Affidavit
NC Highi ay f66 East,Mdl SliMj N.
2$756) has applied,for renewal offs
1 NPDESaperma''NCOOA4464 for its' Sworn to and subscribed before me, this.___________
plant in Rolk CountyThisipermrtted
facillty discharges treated domestic
•r day
Mwastewater-to,Scuth Branch,(un-`� �J
named,tributary,to Little White Oakes
Creek)in the Broad River Basin Cur:! --- ----^— --- '-----
' reri arrlmonia.nitrogen',and total' (Notary Public)
residual;chlorine�are•;wafer�`quality�
I, limited:This discharge may-affect 6;
cure alf6caiio4 i`h this portion of they
+ `--�,
0 ----
adv.2/2 /
�--
/ a '1A�
a
A
, r•
Y4k+y Coo

WOODLAND MILLS CORPORATION Tei.[phone]
4021 Highway 108 East,Mill Springs,NC 28756 Fax[phone]
November 26, 2003
s Mrs. Valery Stephens
NC DENR 1 Water Quality 1 NPDES Unit DEC - 1 2�03 i
1617 Mail Service Center L
Raleigh, NC 27699-1617 DDNR-WATER CUALV1
Poi r4i-SOURCE BRANCF4
Dear Mrs. Stephens:
Enclosed is an application for renewal for Woodland Mills' NPDES permit.
No changes in the physical plant have been made. The ORC changed effective
January 1, 2003. A copy of this letter requesting that change is also attached.
Sincerely,
Don Church
General Manager
Enclosures
lmlkm

Tei.(864)242-i 93
P.0, Sox 5099, Creenviile, South Caroiina 29606 Fax[phone]
WPSOCC
Division of Water Quality
1618-Mail Service Center
Raleigh, NC 27699-1618
Dear Sir or Madam:
This letter is to inform the NCDNR of a change in the ORC of our waste-
water facility, NPDES number NC 0004464.
I have appointed Mr. William L. Mcntjoy, certification number 28128 as the
ORC. The service of our present ORC, Mr. Charles Tucker will be retained as
the backup. This change will be effective January 1, 2003.
If there are any questions concerning this please call me at 828-894-8201
ext. 105.
Regards,
a)_, Ace�,'E'
Don Churc
General Manager
DC/be

NCDENR—DilQ 1=ax:919-733-0719 Nov 25 '03 11:51 P. 03iO4
r*mw pLRwT ApimiCATIO SHQRT:1F-URM:C
For rz??-nufa cturing or,commerciad facilities with a discharge <1 MQ.p (or WTPs)
i;
N. G. Department of Envirunuzent and Natural Resou.rccs
Divislon of Water Quality 1 NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1517
it
North Carolina NPDES Permit Number NCOO O V!Vtl, el
Please pant or type
1. Applicant and facility producing discharge
A. Name
J �
;i�Ie e h c
a -
B. Mailing address of applicant:
Strao address.. E
Cr1 M:1- A. ..N L� ounty_ pl I1S_ -- .
State+ Zip Code 4 1? '7S G __
Telephorfe Number (SJLR- ) -
Fax Number q�I
e-mail address
C. Location of f acHit
Contact Person V
Street
City,4 ;�� ����� v Countypd��
State C Zip Code .sb
I elepnorje Number
i�
;2., Standard Industrial,'Classification (SIC) code(s):_
i3. Number of employees;.
F,
.4_ Principal product(s) produced:
i� �� �
Principal raw materials) consumed:C^T2NV_
5. Principal process(es): p e rn i+ka
i'
Amount of principal product produced (or raw material consumed)
4
Listspecific amounts consumed and/or units ofproduction)
ro uct Prod or.Raw Material Consumed Product:Produced or Raw Material-Consumed
AVERAGE PEAK
er .0a '; o S
per Month
per Year �!
.i
7. Check here if discharge occurs all year !� or
Circle the month(S; in which discharge occurs: January February March April
May June July August September October November December
7
a
Page 1 of 2 Version-1112000
a
�I .

NCDENR—DWQ Fax:[phone] Nov 25 '03 11:52 P. 04/04
NEDES PEIZMIT APPLICATION.- SHORT-FORM C
For manufai taring or commercial facilities virfth a discharge <1. MGD (or WTPs)
Days per week discharge occurs: 5PL2 g A1 _
NOTE:If the facility has separate discharge po.ints.(outfalls)or multiple Industrial processes, include a schematic diagram
of wastewater flow at the facility.
8. Types of wastewater discharged to surface waters only (ulteok as applicable)_
Discharge per operating day t?lnw Volume treated before discharging
GALLONS PER OPERATING DAY PERCENT
Sanitary-daily average
n � MS
Cooling water, etc_- daily average
Q
Process water-daily average
r 0
Maximum per operating clay for
total diachargo (all typos)l
9. if any of the types ref wastewater identified in item 8 (either treated or untreated) are discharged to places
other than surface waters; record the amount(s) discharged below:
A. Municipal sewer 3ystem_� gpd
I
B. UnOerground well 0 gpd
C, Septic tank O_ _ _ opd
D. Eviaporation lagoon or pon 0 gpd
5
E. Ogler,specify O Pd.ti
• (Y. Number of separate dischargo points: 1
�i.:1T. Name of receiving stream(s): (h) 6i Jet C. k C' 0- -
12. Does your discharge contain or is it possible for your discharge,to contain one or more of the'following
;substances addod a3 a reeult of your operations, arctivitiAB, or processes? Circle all that apply:
:l
altiminum ammonia beryllium cadmium chromium eIT907f residual
copper cyanide lead mercury nickel oil and grease
:phenols seleniulcl zinc None of the above
1 certify,that-tam femiNarmlth:the infurmatloi, eonteair,ked.in the appiication.and that.to the best of my
'knowledge and belief:such information Is true, complete, and adcurate.
� "e Yr
Prmted name of Person Signing This - T
Signature of Ap ant Date
Nash Garomet Gendral statu tti 149•11.exoa Ji provides that.Any poroont who knowingly mekes any ratan deiarnent wpresentabon,or certification In any applit' 0n,record,
report,plan,!or other document tiles or required to be maintained under Artlde 21 or regulations of the Environmental Management cmmigsiori implementing that Arlide,or
olio IRIS1110s.tampers wkh,or knowingly renders inaccurate any rocoMd ng or monitoring device or method required to be operated or maintained under Artide 21 or
feyula5ui in UI the Environmental Managemont Commi"i'On ample e-n6no thaBda
t Ar ,shall be guilty of a misdemeanor punishable by a One not to exceed$t 0,000,9r by
imprisonmeni not to exceed six moniihs,or by loth.
(18 U.S.C,Section 1001 provides a punishment by a fine of not more Iran$10,000 or imprisonment not more Than 5 years,or both,for o simlhf offense.)
:Page 2 of 2 I Version-1112000
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SLUDGE MANAGEMENT
Woodland Mills has an extended aeration package plant. When it becomes necessary to waste sludge,
we will have a contractor pump and dispose of it.