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HomeMy WebLinkAboutNC0043176_Inspection_20040128Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality January 28, 2004 Ronald Autry Assistant City Manager/Public Works Director City of Dunn PO Box 1065 Dunn NC 28335 SUBJECT: January 14, 2004 Compliance Evaluation Inspection City of Dunn City of Dunn WWTP Permit No: NC0043176 Harnett County Dear Mr. Autry : Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on January 14, 2004. The Compliance Evaluation Inspection was conducted by Belinda S. Henson of the Fayetteville Regional Office. The facility was found to be in Compliance with permit NC0043176. The cooperation by Mr. Bobby Burnett, ORC and Mark Brantley, Backup ORC/Laboratory Manager was greatly appreciated. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 910-486-1541. Sincerely, E A Belinda S Henson Environmental Chemist cc: Bobby Eldridge Burnette, ORC Central Files Fayetteville Files NCDENR Division of Water Quality 225 Green Street -Suite 714 Fayetteville, NC 28301-50431 (910)486-1541 Telephone (910)486-0707 Fax Customer Service 1 877 623-7748 United States Environmental Protection Agency EPA Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection 1 IJ 2 Li 31 NC0043176 I11 12I 04/01/14 117 Type Inspector - Fac Type 18LI 1912] 20IJ Remarks 21IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII66 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA 67 I 169 70 U 71 U 72 U ----------- -------Reserved----------------- 731 1 174 751 1 1 1 I 1 1 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) City of.Dunn WWTP Susan Tart Road Dunn NC 28335 Entry Time/Date 09:30 AM 04/01/14 Permit Effective Date 03/03/01 Exit Time/Date 01:00 PM 04/01/14 Permit Expiration Date 06/09/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Bobby Eldridge Burnette/ORC/910-892-2935/ Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Joseph Campbell,P0 Box 1065 Dunn NC 28335//910-897-5129/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance 1 Records/Reports Self -Monitoring Program • Sludge Handling Disposal S Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) //����}}yy'��""�� Agency/Office/Phone and Fax Numbers Date Belinda S Henson '7v✓yQO)' FRO WQ//910-486-1541/910-486-0707 ' - ` 04 Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. NPDES NC0043176 11 12 yr/mo/day Inspection Type 04/01/14 117 18 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Permit: NC0043176 Owner - Facility: City of Dunn - City of Dunn WWTP Inspection Date: 01/14/04 Inspection Type: • Compliance Evaluation Perron Yes No NA NF (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ 0 ❑ Is the facility as described in the permit? 0 ❑ ❑ ❑ Are there any special conditions for the permit? 0 0 0 0 Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas" for inspection? 0 ❑ ❑ ❑ Comment: Onerations & Maintenance Yes Nn NA NF Does the plant have general safety structures in place such as rails around or covers over tanks, pits, or wells? 0 ❑ ❑ ❑ Is the plant generally clean, free from open trash areas? 0 ❑ ❑ ❑ Comment: Pump Station Yes No NA NF Is the pump wet well free of bypass lines or structures? 0 ❑ ❑ ❑ Is the general housekeeping acceptable? 0 ❑ ❑ ❑ Is the wet well free of excessive grease? Are all pumps present? 0 ❑ ❑ ❑ Are all pumps operable? 0 ❑ ❑ ❑ " Are float controls operable? 0 ❑ ❑ ❑ Is SCADA Telemetry / audio and visual alarms available? 0 ❑ ❑ ❑ Is SCADA Telemetry / audio and visual alarms operable? • ❑ ❑ ❑ Comment:Audio and visual alarms were available and operational"' gar Screens Yes No NA NF Type of bar screen a.Manual ❑ b.Mechanical 0 Are the bars adequately screening debris? 0 ❑ ❑ ❑ Is the screen free of excessive debris? 0 ❑ ❑ ❑ Is disposal of screening in compliance? 0 ❑ ❑ ❑ Is the unit in good condition? 0 ❑ ❑ ❑ Comment: cirit Removal Type of grit removal a.Manual b.Mechanical Is the site free of excessive organic content in the grit chamber? Is the site free of excessive odor? Is disposal of grit in compliance? Comment: Sennnda j Clnrifier Is the clarifier free of excessive gas bubbles? Is the clarifier free of black and odorous wastewater? 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LleuoleJado l!un anup ay; sl 1,a6pnIs 6ugeog an!ssa3xa;o aaJ; ails ay; si ,a;enbape lenowei amps s! 6ulllnaJp-TJoys;o aouap!na;o aaJ; ails eql sl Le6erolq J!aM;o awl ails ay; si Liana! s.naM aJy ,Ja!;uep Jeln3Jp;o Ham Jalua3 u! spllos;o dnpl!nq anlssa3xa;o SSJ; ails ay; Si Jegpelo MepuoJos uogenlen3 aoueildwoo :adAj uoi;aadsuI p0/til/1.0 :oleo uonoedsu) d1MM uuna Jo Ain - uuna:A;i)!oed -.IauMO 9Ll£i000N :;!wJad Permit: NC0043176 Owner - Facility: City of Dunn - City of Dunn WWTP Inspection Date: 01/14/04 Inspection Type: Compliance Evaluation Disinfection —Gas Tablets_. and Sodium Hvnochlerite (Sodium Hypochlorite) Is pump feed system operational? Is containment area adequate (free of leaks etc.)? Comment:The chlorine contact tank sludge depth was approximately 1 foot in areas. The chlorine contact tank should be cleaned as soon as possible. Our office recommends the sludge depth to be less than 1 foot in all areas of the tank. De -chlorination Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? Is de -chlorination substance stored away from chlorine containers? Is ventilation operational? Comment:ln previous inspection reports dated July 27, 2000, May 29, 2001 and March 27, 2002, it was noted that both chlorine and sulfur dioxide were located side by side in the same room without any division. These gases located side by side can create a hazardous area. Standby Power Is automatically activated standby power available? Is generator tested weekly by interrupting primary power source? Is generator tested under load at least quarterly? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Does generator have adequate fuel? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Comment: agnnns Type of lagoons? Number of lagoons in operation at time of visit? Are lagoons operated in? Is a re -circulation line present? Is lagoon free of excessive floating materials? Are baffles between ponds or effluent baffles adjustable? Are dike slopes clear of woody vegetation? Are weeds controlled around the edge of the lagoon? Are dikes free of seepage? Are dikes free of erosion? Are dikes free of burrowing animals? Are sludge levels appropriate? Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? If excessive algae is present, has barley straw been used to help control the growth? • Is the lagoon surface free of weeds? Is the lagoon free of short circuiting? Comment: ahoratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? Yes Nn NA NF ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ Yes No NA NF ❑ • ❑ ❑ ■ ❑ ❑ ❑ ❑ • ❑ ❑ • ❑ ❑ ❑ Yes Nn NA NF ■ ❑ ❑ ❑ • ❑ ❑ ❑ ® ❑ ❑ ❑ ❑ ❑ ❑ • ■❑❑❑ o ❑❑❑ ■ ❑❑❑ Yes No NA NF ❑ ❑■❑ ❑ ❑ 110 ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ •❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ■ ❑ ❑ ❑•❑ ❑ ❑a❑ ❑ ❑■❑ ❑ ❑ E1❑ ❑ ❑ ■ ❑ Yes Nn NA NF • ❑ ❑ ❑ • ❑ ❑ ❑ Page# 3 Permit: NC0043176 Owner - Facility: City of Dunn - City of Dunn WWTP Inspection Date: 01/14/04 Inspection Type: Compliance Evaluation I ahoratory Yes No NA NF Is the facility using a contract lab? •❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? •❑ ❑ ❑ Is proper temperature set for sample storage (kept at 4 degrees Celsius or less —but above freezing)? •❑ ❑ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ❑ ■ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? 000. Comment: Jnfluent Semolina Yes No NA NF Is composite sampling flow proportional? 0 1 ❑ ❑ Is sample collected above side streams? • 0 0 0 Is proper volume collected? •❑ ❑ ❑ Is the tubing clean? • ❑ ❑ ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? •❑ ❑ ❑ Is sampling performed according to the permit? 1 ❑ ❑ ❑ Comment: Ffflnent Samplinct Yes No NA NF Is composite sampling flow proportional? • ❑ ❑ ❑ Is sample collected below all treatment units? •❑ ❑ ❑ Is proper volume collected? •❑ ❑ ❑ Is the tubing clean? •❑ ❑ ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? 0 ❑ ❑ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ® ❑ ❑ ❑ Comment: l lostream 1 Downstream Sampling Yes No NA NF Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? 0 0 0 ❑ Comment: Aerobic Digester Yes No NA NF Is the capacity adequate? •❑ ❑ ❑ Is the mixing adequate? • ❑ ❑ ❑ Is the site free of excessive foaming in the tank? •❑ ❑ ❑ Is the odor acceptable? • ❑ ❑ ❑ Comment: olldc Handling Eouinment Yes No NA NF Is the equipment operational? ❑ ❑ • ❑ Is the chemicaffeed equipment operational? 0010 Is storage adequate? ❑ ❑•❑ Is the site free of high level of solids in filtrate.from filter presses or vacuum filters? 0010 Is the site free of sludge buildup on belts and/or rollers of filter press? ❑ ❑ ❑ Is the site free of excessive moisture in belt filter press sludge cake? 00.0 Comment: Chemical Feed Yes No NA NF Is containment adequate? 0 0 • 0 Page# 4 Permit: NC0043176 Owner - Facility: City of Dunn - City of Dunn WWTP Inspection Date: 01/14/04 Inspection Type: Compliance Evaluation Chemical Feed Is storage adequate? Are backup pumps available? Is the site free of excessive leaking? Comment: Yes No NA NF ❑ ❑ • ❑ ❑ ❑ • ❑ 00E10 Page# 5 Regional Field Inspectors Check List for Field Parameters • Name of site to. be inspected:., k Vl 1) Field certification # (if applicable): kqb cer+. 11 NPDES #: NC n 0 Li3 I `1 Region:: I. Circle the parameteror parameters performed at this site. (Residual ChlonlisM Settleable Solids, r II. lnstrumentation: A. Does the facility have -the equipment necessary to analyze field parameters as 1 A pH meter s� So C.nctu\ -). 2.. A Residual Chlorine meter k-Vcil OR 4600 3. DO meter y=5 56 4. A Cone for settleable solids 5. A thermometer or meter that measure S tern 6. .Conductivity meter ki-o rr Ill.. Calibration/Analysis. 1. Is the pH meter calibrated with a 2 buffers, and checked with a third buffer each day .of,use? 2. For Total Residual Chlorine, is a check standard analyzed each day of use? b. 5 4 • a,:5 3. Is the air calibration of the DO meter performed each day of use? 4. For Settleable Solids;: is 1 liter of sample settled for 1 hour? 5. Is the temperature measuring device calibrated. annually against a certified thermometer? 6. For Conductivity, is a calibration standard analyzed each day of use? esa No No. IV. Documentation: 1. Is the date and time that the sample was collected documented? des 2. Is the sample site documented? 3. Is the sample collector. documented? 4. Is the analysis date and time documented?. 5. Did the analyst sign the documentation? 6. Is record of calibration documented? 7. For Settleable Solids, is, sample volumeand 1 hour time settlingtime documented? 8. For Temperature, is the annual calibration of the measuring device documented? Comments: Yes No No Please submit a copy of this completed form to the Laboratory Certification Program... DWQ Lab Certification Chemistry Lab • Courier # 52-01-01 FIELD INSPECTOR CHECKLIST REV; D4/23/2002