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NC0084301_Regional Office Historical File Pre 2018
ATA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue, Governor Coleen H. Sullins, Director March 23, 2009 Mr. Steven M. Simpson Celanese 1601 West LBJ Freeway Dallas, TX 75234 Subject: Rescission of NPDES Permit NC0084301 Dreyfus Research Park Mecklenburg County Dear Mr, Simpson: Division staff has confirmed that the subject permit is no longer required. Therefore, in accordance with your request, NPDES Permit NC0084301 is rescinded, effective immediately. If in the future your company wishes to discharge wastewater to the State's surface waters, they must first apply for and receive a new NPDES permit. Discharge of wastewater withouta valid NPDES permit will subject the responsible party to a civil penalty of up to $25,000 per day, If you have questions about this matter, please contact Charles Weaver of my staff at the telephone number or address listed below, cc: Central Files Mooresville Regional Office / Mike Parker NPDES Permit file Fran. McPherson, DWQ Budget Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Internet: www,newaterquaiity.org Phone. 919.807-6391.I FAX 919 897.6495 charles.weaver@ncma Lnet NorthCarolina naturally An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper 41411NNifir, Michael F. Easley, Governor William G. Ross Jr, Secretary North Carolina pa . it of 1rivironment and Natural Resources Alan W. Klimek, P. E. Director Division, of WInCT QUality DJV1SION OF WATER QUALITY July 26, 2005 Mr, Steve Olp Celanese Acetate, LLC 2848 Cherry Road, Suite 100 Rock Hill, South Carolina 29730 Subject: NPDES Permit NC0084301 Celanese Acetate, LLC Mecklenburg County Dear Mr. Olp: Our records indicate that NPDES Permit No. NC0084301 was issued on July 14, 2005 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of part cular importance are Pages 4, 5 and 6. Pages 4, 5 and 6 set forth the effluent limitations and monitoring requirements for your discharge. Your discharge must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required monitoring. The monitoring results must be entered on reporting forms furnished or approved by this Agency. For new permits/facilities, the Division may supply an initial small stock of these forms; however, if you fail to receive the forms, please contact this Office as quickly as possible. The forms, including directions for their completion, and other important information are also available at http://h2o,enr.state.nc.us/NPDES/documents.html. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. Please be advised that an annual fee may be required for your facility; if so, you will receive a statement from our Raleigh Office. It is imperative that the fee be paid in a timely manner so as to prevent enforcement action or possible revocation of your permit. The remaining parts of the Pennit set forth definitions,general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s). The conditions incrude special reporting requirements in the event of noncompliance, bypasses, C. Division of Uer Moo Ik Regional Office, 610 E. Center Ave. Suite 301, Mooresville NC 2,8115 (704)663-1699 Customer Service 1-877-623-6748 treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. To maintain compliance with discharge limitations, proper operation and maintenance of a wastewater treatment facility and the development of a process control program are essential. For those facilities having chlorine tablet disinfection, please be advised that chlorine tablets approved for wastewater treatrnent use must be used; swimming pool tablets are not approved. Also, be advised that DWQ staff need to have access to the facility's discharge point into the receiving stream; please maintain a path along the outfall line to facilitate that access. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permitt.ee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $25,000 per violation (and/or criminal penalties) may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Special Order by Consent (SOC) may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not automatically transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Division of Water Quality rescind the Permit or request that DWQ reissue the Permit to another party, if necessary. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit, Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. A:'N I' u E1_T tQ Sincerely, i r,, D. Rex Gleason, P.E. Surface Water Protection Regional Supervisor NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor July 14, 2005 Steve Olp Celanese Acetate, LLC 2848 Cherry Road, Suite 100 Rock Hill, SC 29730 Dear Mr, Olp: William G, Ross, Jr,, Secretary Alan W, Klimek, PE,, Director Subject: Issuance of NPDES Permit NC0084301 Celanese Acetate, LLC Mecklenburg County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended), Your December 9, 2004 NPDES permit renewal application stated that the system has not operated and no discharge has occurred since December 2001. You also indicated that Celanese Acetate, LLC would like to keep the permit current in case it becomes necessary to operate the system in the future. A special condition has also been added to this final permit requiring that an annual progress report be submitted regarding the new remediation technique. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699- 6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This perrnit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Bob Guerra at telephone number (919) 733-5083, extension 539. PSOUPCES Sincerely, AL OPP CE ORIGINAL SIGNED BY SUSAN A. WILSON Alan W. Klimek, P.E. cc: Central Files Mooresville Regional Office / Surface Water Protection NPDES Unit Aquatic Toxicology Unit Mecklenburg County Water Quality Program Elizabeth Rhine , Arcadis G&M, Inc 420 Park Ave, Greenville, South Carolina 29601 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 N. Salisbury St, Raleigh, North Carolina 27604 Phone: 919-733-70151 FAX 919-733-2496 / Internet: h2o,enr,stafe,nc.us An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper JL One NorthCarolina Natttrailiir Pe rnit No. NC0084301 STATE F NORTH CAROLINA DEPART ENT OF ENVIRONMENT AND NATURESOURCES DIVISION OF WATER QUALITY PERMIT TO IHA WASTEWATER N E THE I ATI ONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In c'campliance with the pro‘gision of North Carolina General Statute 1 - 1,11, other lawful standards and rc ulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Celanese Acetate, LLC is hereby au tl mind to dischargc wastewater from a facility located at Dreyfus are Park 2300 Archdale Drive Charlotte Idenburg Cour ty to receiving waters designated as filth Sugar Crack in the Catawba River Basin, in accordance with effluent limitations, monitoring require: oats, and otherconditions set forth in Parts 1,1.1,,111, and IV hereof This perraait shall become effective August 1, 2005. This perm and authorization to discharge shall expire at midnight on July 30, 2010. Signed this July 14, 2005. ORIGI L SIGNED BY Alan , I hrek P.E,, Director Division of Water Quality By Authority of the Environmental r'" : agement Com Fission SUPPLEMENT TO PE IT All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, As of this permit issuance, any previously issued pennit hearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit it conditions, requirements, terms, and provisions included herein, Celanese ce is e eby authorized t *: Continue to operate, as necessary, an e ng 0.1152 D groundwater remediation treatment syste with the following components:: One (1 ) equalization storage tank One (1) -tray air stripper One (1) activated carbon filter One (1) Ater hag This facility is located at the Dreyfus Research Park, 2300 Archdale Drive, Charlotte, az tte, Mecklenburg, , County; and is authorized . to discharge treated wastewater from said treatment works through Outfall ' 1 to Little Sugar Creek, classified as C waters within the Catawba a River Basin. NPDES Permit No. NC0084301 l eckienbu g County Celanese Acetate, LLC Grauntwater Treatment System 35' 08' 22" IN Slate Grid, It ad: G '15 NE / Charlotte, E r r 80' 51' 42" W Pestnitted Flow 0,1152 MGD ?g Stream Little Stigar Creek Drainage Baci.,i' Catawba Raver Basin C -Basin 03-08-34 A. 1 . EFFLUENT LIMITATIONS AND MONITORING REQUI ENT Permit No. NC0084301 Duting the period beginning on the effective date of the permit and lasting expiration, the Permutee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and ronit+ red by the petmittee as specifiedbelow: EFFLUENT CHARACTERISTICS Flow Trichloroethene (TCE) DISCHARGE TS MONITORING REQUIRE ENT Monthly Average 0,1152 MGD Weekly Average Daily Maximum Measurement Frequency Continuous Monthly Grab Samplei Location I or E Tetrachloroethene (PCE) Monthly Grab Chronic Toxicity' Monthly Quarterly Grab Composite Footno s ample Locations: F - effluent; t - Influent The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored rxronthly at effluent by grab sample, Chronic Toxicity (Ceriodaphnia) PIE irk. 4. Do; February, May, August and November [See A. (2)] Units: MGM - million gallons per day There shall be no discharge of floating solids or visible foam in other than trace amounts, Additional Special Conditions apply to this permit [see A. . 1< Permit No. NC0084301 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITION A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction orsignificant mortality to Ceriodaphnia dubia at an effluent concentration of 4.9%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described. in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998).or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase 1I Chronic Whole Effluent Toxicity Test Procedure" (Revised-Febniary 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1 621. Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a ,month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or iirnits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than. the last day of the month following the month of the initial monitoring. Pe it No. NC0084301 EFFLUENT LIMITATIONS A iv ON T+(3 G REQUIREMENTS SPECIAL CONDITION A. Project Effectiveness Annual Report e permittee shall provide correspondence to the Division of Water Quality CMecklenburg Regional Office when the new remediation technique is initiated and is required to submit an annual report on its effectiveness. NPDES 'Permit Requirements 16 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with at least ten calendar days between sampling eve 3/1Veek Samples arc collected thre m per week on three separate calendar days. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Wa'ter.; ct, as amended, 33 'G.75C 1�25i. et. seq. Annual Average The arithmetic mean of al] "daily discharges" of a pollutant measured during the calendar year. In the case of fecal conform, the geometric mean of such discharges. Arithmetic v!ean The summ.a.tion of the individual values divided by the number of individual values. Bypass The known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating triode for the facility. Calendar Day The period from midnight of one day until midnight of the next day. However, for purposes of this permit,. any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. Calendar Quarter One of the following distinct periods: January through March, April through lune July through September, October through December. Composite Sample A sample collected over a 24--hour period by continuous sampling or combining grab samples of at least 1(tCl ml in such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The Director may designate the most appropriate method (specific number and size of aliquots necessary, the time interval between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or automatically. Composite samples may be obtained by the following methods: (1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow, (2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional. to the rate of flow measured at the time of individual sample collection, or (3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow. recorder and. totalizer, and the preset gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval. This method may only be used in situations where effluent flow rates vary less than 15 percent. The grab samples shall be taken at intervals of no greater than 20 minutes apart during any 24-hour period and must. be of equal size and of no less than 100 milliliters. Use of this method requires prior approval by the Director. Version 6/20/2003 NPDES Permit Requirements Page 2 of 1( In accordance with (4) above, influent grab sat pies shall not be collected more than once per hour. Effluent grab samples shall not be collected more than once per hour except at wastewater treatment systems. having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at intervals evenly spaced over the 24-hour period that are equal in number of hours to the detention time of the system in number of days. However„ the interval between effluent grab samples may not exceed six hours nor the number of samples less than four during a 24-hour sampling period. Continuous flow m_ easurement Flow monitoring that occurs thout interruption throughout the operating hours of the facility, Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as the total mass of the pollutant discharged over the days The "daily discharge'" concentration comprises the mean concentration for a 24-hour sampling period as either a composite sample concentrauon or the arithmetic mean of all grab samples collected during that period. (40 CFR 122.3) Daily Maximum The highest "daily discharge" during the calendar month. Daily Sampling Parameters requiring daily sampling sha11 be sampled 5 out of every 7 days per week unless otherwise specified in the permit, The Division expects that sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling, If sampling is required for all seven days of the week for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). D\XIQ or "the Division" The Division of Water Quality, Department of Environment and Natural Resources_ EMC The North Carolina Environmental Manage rrment Commission. :fit lc�su The cessation of wastewater treatment at a permitted facilit `, or the cessation of a'll activities that require coverage under the NPDES, Completion cif facility closure will allow this permit to be rescinded, Geometric Mean The Nth root of the product of the individual.values where N = the number of individual values, For purposes of calculating the geometric mean, values of "0" (or "<. [detection level]") shall be considered = 1. Grab Sample Individual samples of at least 100 m,l collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be representative of the discharge (or the receiving stream, for instream samples). Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 31,1 of the Clean Water Act. Instantaneous flow measurement A measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. Version 6220l2003 NPDES Permit Requirements Page 3 of 16 Monthly Average (concentration limit) The arithmetic mean of "d.aily discharges" of a pollutant measured during the calendar month. In the case of fecal conform, the geometric mean of such discharges. Permit Issuing Authority The Director of E he Division of Water QuaInv. Quarterly Average (concentration limit) The average of all samples taken over a calendar quarter, Severe property damage Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. 'roxic PoIlutanu Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. 'Upset An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements. An upset does not include noncompliance caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive mAntenance, or careless or improper operation. Weekly Average (concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during thc calendar week. In the case of fecal conform, the geometric mean of such discharges. Section B. General Conditions 1. DutyJo Comply The Permittee must comply with al] conditions of this permit. Any permit noncompliance constitutes a violation of the. Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application [40 CFR 122.41]. a The Perm tree shall comply with effluent standards or prohibitions established under section 307(a) of the. Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 40.5(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who v °kites section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections .402(a)(3) or 402(b)(8) Of the Act, is subject to a civil penalty not to exceed $25,000 per day for each violation. [40 CFR 1.22.4-1 (a) (2)1 c, The. Clean Water Act provides. that any person who nelisent# violates sections. 301,. 302, 306, 307, ,308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or both, In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [40 CFR 122.41 (a) (2)] Version 6120/2003 NPDES Permit Requirements Page 4of 16 d, Any person who knowinklg violates such sections, or such conditions or littutauons is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both. [40 CFR 122,41 a) (2)] e. Any person who knowingly violates section 31?1, 302, 30.3, 306, 30 7, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections its a permit .issued under section 402 of the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a tine of not more than $250,000 or imprisonment of not more than 15 years, or both, In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 3.0 years, or both. An organization, as defined in section 309(c)(3)(R)(ui) of the OVA,. shall, upon conviction of violating the imminent danger provision, be subject to a tine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent: convictions. [40 CFR 122,41 (a) (2)1 Under state law, a civil penalty of not more than '$25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms„ con Carolina General Statutes 1 143-215.GA] ns, or requirements of a permit.. [North Any person may be assessed an administrative penalty by the Admitustrato r for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such. sections in a permit issued under section 402 of this Act Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed. not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each• day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. [40 CFR 122.41 (a) (3)] Duty to Mitigate The Pertnitree shall take all reasonable steps to nunize or prevent a.ny discharge or sludge use or disposal in violation of this permit which has areasonable likelihood. of adversely affecting human health or the environment [40 CFR 122,41 (d)]. Livil and Criminal 1:_.iability Except as provided in permit conditions on "Bypassing" (Part II. C. 4), "Upsets" (Part II. C. 5) and "Power Failures" (Part 11, C. 7), nothing in this permit shall be construed to relieve the Perrnittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215,6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the .Permittee is responsible for consequential damages, such as fish kills„ even though the responsibility for effective compliance may be temporarily suspended. 4= Oil and Fiazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143- 2.15,75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended, Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any,= exclusive privileges, nor does i t authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations [40 CFR 122.41 (g)]. 6. Onshore. or©ffshcre Construction. This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. Version 6/20/2003 NPDES Permit Requirements Page 5 (rli ) 7 Severability The provisions of this permit are severable, 1 any provision of this permit„ or the application 04 any provision of this permit to any circumstances, is held in.valid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby [NCGS 150B-23], 8. Duty to Provide Information The Permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any informauon which the Permit Issuing Authority .may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The Permittee shall alsofurnish to the Permit Issuing Authority upon request, copies of records required bythis permit [40 CFR 122.41 (h)]. 9. Duty to .Reapply If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the Permittee must apply for and .obtain a new permit [40 CFR 122.41 (b)J. .Expiration of Pcniut The Permittee is not authorized to discharge after the expiration date, Iri order to receive automatic authorization to discharge beyond the expiration date, the Permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior tc.) the expiration date, Any Permittee that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration., will subject the Permittee to enforcement procedures as provided in NCGS 143-215,6 and .33 USC 1251 et, seq. „SignatoryRequirements 1.1 applications, reports, or information submitted to the Perrnit issuing Authority shall be signed and certified [40 CFR 1.22,41 (k)]. a. All .permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business :function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated .facility including having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures (2) For a partnership or sole proprietorship: by a general partner or the proprietor,. respectively; or (.3) For a municipali, State, Federal, or other public agency: by either a principal executive officer or ranking elected official 40 CFR-122.24 b. All reports required by the permit and other information requested by. the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person.. A person is a duly authorized representative only if: 1, The authorization is made in writing by a person described above, 2, The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or .activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company, IA duly authorized representative may thus be either a .named individual or any individual occupying a named position); and 3. The written authorization is submitted to the Permit Issuing .Authority [40 CFR 122,221 Version 6/20/2003 NPDES Permit Requirements P';Igc 6 of 1 6 c. ( hangc ru authorization.: If an authorization under paragraph (b) of this. section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorizaticm satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or tog -ether with any reports, information, or applications to be signed by an .authorized representative [40 CFR 11 • 22] d, Certification. Any person signing a document under paragraphs i. or b, of this section shall make the following certification [40 CFR 122,22]: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. 1.2.. Permit s This permit may be modified, revoked and reissued, or terminatedfor cause. The filing ot'a request by the Permittee for a permit modification,. revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition [40 CFR-122,41 (01. 13, Permit Modification jevocatii n and Reissuance„ or Termination. The issuance of .this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking ind reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations., Parts 122 and 123; 'Fide 15A of the North Carolina Administrative Code, Subchapter 211 .0100; and North Carolina General Stature143215,1 et, aL 14, Annual Administering and Compliance Monitoring Fee Requirements The Permittee must pa the annual administering and compliance monitoring fee within thirty days after being billed by the Division. Failure to par the fee in a timely .manner in accordance with 1 5A NCAC 211.0105 (b). (4) may cause this Division to initiate action to revoke the permit. Section C. Operation and Maintenance of Pollution Controls 1. Certified Operator Upon classification of the permittedfacility by the Certification Commission, the .Permittee shall employ a certified water pollution control treatment system operator in responsible charge (ORC) of the water pollution control treatment system, Such operator .must hold a certification of the grade equivalent to or greater than the classification assigned to the water pollution control treatment system by the Certification Commission. The Permittee must also employ one or more certified Back-up ORCs who possess a currently validcertificate of the type of the system, Back-up ORCs must possess. a grade equal to (or no more than one grade less than) the grade of the system [15.A NCAC 8G.02011. The ORC of each Class I facility must: Visit the facility at least weekly Comply with all other conditions of 1 5A NCAC 8G,0204, The ORC of each Class II, III and IV facility must: Visit the facility at least daily, excluding weekends and holidays )> Properly manage and document daily operation and maintenance of the facility Comply with all other conditions of 1 5A NC —AC 8G.0204, Once the facility is classified, the Permittee shall submita letterktter to the Certification Commission designating the operator in responsible charge: a. Within 60 calendar days prior to wastewater being introduced rnto a new sysrem Version 6/20/2003 NPDES Permit Requirements Page 7 ot6 b. Within 120 calendar days of: Receiving notification of a change in the classification of the system requiring the designation of a new ORC and back-up ORC '20'• A vacancy in the position of ORC o.r back-up ORC. Proper Operation and Maintenance The Permittee shall at all times provide the operation and maintenance resources necessary to operate the. existing facilities at optimum efficiency. The Permittee shall at all .times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the 'Permittee to install and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the permit [40 CFR 122.41 (e)). 3. Need to Halt or Reduce not a Defense It shall not be .a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activir in order to maintain compliance with the condition of this permit [40 CFR 122.41 (c)1. 4. Bypassing of Treatment Facilities a. Bypass not exceeding limitations [40 CFR 122.41 in, (2)} The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs b. and c, of this section, b. Notice [40 CFR 122.41 (m) (3)] (1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior notice,. if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. (2) unanticipated bypass. The -Permitter shall submit notice of an unanticipated bypass as rev ed in Part IL E. 6. (24-hour notice). c. Prohibition of Bypass (1) Bypass from the treatment .facility is prohibited and the Permit Issuing Authorit mav take enforcement action against a Permittee for bypass, unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintena.nce; and (C) The Permittee submitted notices as required under Paragraph b. of this section. (2) By-pass from the collection system is prohibited and the Permit Issuing Authority .may take enforcement action. against a Permittee for a bypass as provided in any current or future system -wide collection. system permit associated with the treatment (3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects,. if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c. (1) of this section. 5. Upsets a. Effect of an upset [40 CFR 122.41 (n) (2)]: An upset constitutes an affirmative defense to an action brought for noncompliance with such technolou based permit effluent limitations if the requirements of paragraph b. of this condition are met. No determination made during administrative review of claims that Version 6/20/2003 NPDES Permit Requirements Page 8 of -I 6 noncompliance was. caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. b. Conditions necessary for a demonstration of upset: A Permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the Permittee can identify the cause(s) of the .upset; (2) The Permittee facility was at the time being properly operated; and (3) The Permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (4) The Permittee complied with any remedial measures required under Part IL B. 2. of this permit. d. Burden of proof [40 CFR 122,41 (n) (4)1: 17 he Perrnittee seeking to establish the occurrence of an upset has the burden of proof in any enforcement proceeding, 6, Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposedof in accordance with NCGS 143-215,1 and in a mannersuch as to prevent any pollutant from such materials from entering. waters of the State or navigable waters of the United States. The Permittee shall comply with all existing Federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued. by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified., or revoked and reissued, to incorporate applicable requirements at 40 CFR 503, The Permittee shall comply with applicable 40 CFR 503 Standards for the Use and Disposal of Sewage Sludge (when .promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement, The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 2H.0124 — Reliability) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequatelytreated effluent, Section D. Monitoring and Records 1.. Representative Sampling Samples collected and measurements taken, as required :herein, shall be characteristic of the volumeand nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a dal,r and time that is characteristic of the discharge over the entire period the sample represents. All samples shall be taken at the 'monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority [40 CFR 122.41 (j)]. Reporting Monitoring results obtained during the previous month(s) shall be sumrnarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (MR 1, 1.1, 2, 3) or alternative forms approved by the Director, postmarked no later than the 28th day following the completed reporting,. period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new .facility, on the last day of the month following the commencementof discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: NC DENR / Division of Water Quality / Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Version 6/20/2003 NPDES Permit Requirements Pagc 9 of '16 3, How Measurements „Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the a.ccuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated, and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device, Devices selected shall be capable of measuring flows with a maximum deviation of less than 10',/0 from .the true discharge rates throughout the range of expected discharge volumes, Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained. to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device, The Director shall approve the flow measurement device and monitoring location prior n.-.) installation. Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified. in Part 1 of this permit and based on the manufacturer's pump curves shall not be subjectto this requir' ement„ 4. Test. Procedures Test procedures for the analysis, of pollutants shall conform. to the ?NI. regulations (published pursuant to. NCCS 143-215,63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 1_1SC 1314, of the Federal Water Pollution Control Act (as _Amended), and 40 CFR 136; or in the case of sludge use or disposal, appnwed under 40 CFR 136, unless otherwise specified in 4.0 CFR 503., unless other test procedures have been specified in this permit [40 CFR 122,41]. To meet the intent of the monitoring required by this permit, all test procedures must produce TT detection. and reporting levels that are below the perinit discharge requirements and all data generated must be reported down to the minimum. detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive method with the lowest possible detection and reporting level) approved method tnust be used. 5. Penalties for Tamper ng The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit: shall, upon conviction, be punished by a fine of not more than $10,000 per violation,. or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation conunitted after a first conviction of such person under this paragaph, punishment is a fine of not more than S20,000 per day of violation, or by imprisonment of not more than 4 years,or both [40 CFR 122;411. 6, Records Retention Except for records of monitoring information required by this permit related to the Permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the Permittee shall retain records of all monitoring information, including: • all calibration and maintenance records all original strip chart recordings for continuous monitoring instrumentation • copies of all reports required by this permit ▪ copies of all data used to complete the 'application for this permit These records or copies shall be maintained for a period of at least 3 years frotn the date of the sample, measurement, report or application. This period may be extended by request of the Director at any tune [40 CFR 1.22AI J. 7.. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record the following information (40 CFR122,41): a, The date, exact place, and time of sampling or measuretnents; b. The individual(s) who performed the sampling or .measurements; c, The date(s) analyses were performed; d. The individual(s) who performed the analyses; Version 6/20/2003 NPDES Permit Requirements Page 10 of 16 e, The i.rialvtical techniques or methods used; and t. "f he results of such analyses. 8. Inspection and Entry The Permittee shall allow the Director, or an authorized representative c.lud.ing an authorized contractor actin., as a representative of the Director)„ upon the presentation of .credentials and other docutnents as may be required by law, to; Enter upon the Petmittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit: b, Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; Inspect at reasonable times any .facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location [40 CFR 122,41 (i)]. Section E Reporting Requirements I. Change in Discharge discharges authorized herein shall be consistent: with the terms and conditions of this perrnit The discharge of .any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit 2. Planned Changes The Permittee shall give notice to the Director as soon as possible of any planned phvsic additions to the permitted facility [40 CFR 122.41 (I)]. Notice is required only when, -rations or The alteration or addition to a permitted facility may meet 'if the criteria for new sources at 40 CFR 122.29 (b); or b, The alteration or addition could s4.,,,nificantly change the nature or increase the quantiw of pollutants discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR 122.42 (a) (1). c, The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan, 3, Anticipated .Noncompliance The Permittee shall give advance notice to the Director of any planned changes to the permitted facthry or other activities that might result in noncompliance with the permit [40 CFR 122.41 (2)]. 4, Transfers This permit is not transferable to any person except after notice to the Director, The Director may require modification or revocation and reissuance of the permit to document the change of ownership, Any such action may incorporate other requirements as may be necessary under the Clean Water Act [40 CFR 122,41 (1) (3)]. .5, Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 12.2.41 (1) (4)]. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II, D. 2) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices, b, If the Permittee monitors any pollutant more frequently than required by this permit, the results of such. monitoring shall be included in the calculation and reporting of the data submitted on the DMR, Version 6/20/2003 NPDES Permit Requirements Page 1.1 of 16 6. Twenty-four Hour Reporting a. The Permittee shall report .to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompkance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, elinunate, and prevent reoccurrence of the noncompliance [40 CFR 122.41 (1) (6)]. b. The Director may waive the written report on a case -by -case basis tor reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300.. 7. Other Noncompliance The Permittee shall report all instances of noncompliance not reported -under Part 11. E. .5 and 6. of this permit at the time monitoring reports are submitted.. The reports shall contain the information listed in Part II. E. 6. of this permit [40 CFR 122.41 (1) (7)]. 8. Other Information Where the Permittee becomes aware that it . failed to submit any relevant t-acts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122,41 (1) (8)1. 9.Noncompliance Notification The Permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of th.e contents of a sludge digester; the known passage of a slugof hazardous substance through the facility; Or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as .mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any .failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report withrn 5 days 'following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33 USG 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1 (h)(2) or in Section 309 of the Federal Act, 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished 'by a fine of Version 6/20/2003 NPDES Permit Requirements Page 12 of 1.6 not more than $25,000 per violauon, or by imprisonment for not more than two years per volation, or by both 140 CFR 122,41 J. 12, Annual Performance Reports Permittees who awn or operate facilities that collect or treat municipal or domestic waste shall provide an annual report to the Permit. Issuing Authority and to the .users/customers served by the Permittee (NCGS 143-21,5,1C). 71he report shall summarize the performance of the collection or treatment system, as well as the extent to which the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality. The report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon which annual period is used for evaluation, PART III OTHER REQUIREMENTS Section A. Construction The Permittee shall not commence construction of wastewater treatment facilities., nor add to the plant's treatment capacity, nor change the treatment process(es) utilized at the treatment plant unless the Division has issued an Authorization to Construct (AtC) permit. issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been submitted by the Permittee and approved by the Division. Section B,_joaterIonitorin I he ittee shall, upon written notice from the Director of the Division of Water Quality, conduct groundwater monitoring as may he required to determine the compliance of this NPDES permitted facility with the current groundwater standards, Section C. Changes in Discharges of Toxic Substances The Permittee shall notify the Permit Issuing .Authority as soon as it knows or has reason to b (40 CFR 122.42): That all Y activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 (2) Two hundred micrograms per liter (200 ug/L) for acrolein and acrylonitrile; live hundred micrograms per liter (500 .tg/L) for 2.4-dinitrophenol and for 2-methy1-4.6-dinitrophenol; and one milligram per liter (lmg/L) for antimony; (3) Five times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (I) Five hundred micrograms per liter (500 ug/L); (2) One milligram per liter (1 ing/i.„) for antimony; (3) Ten times the maximum concentration value reported for that pollutant peanutapplication. Section D. Evaluation of Wastewater Discharge Alternatives The Permittee shall evaluate all wastewater disposal alternatives and pursue the most environmentally sound .alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules,regulations or laws, the Permittee shall submit a report in such form and detail as required by the Division evaluatingthese alternatives and a plan of action within CAI days of notification by the Division. Section E. Facility Closure Requirements The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system covered by this permit. The Division may require specific measures during deactivation of the system to prevent Version 6/20/2003 NPDES Per it Requirements Page 1 3 of 1 adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit continue at the permitted .facility. PART IV SPECIAL CONDITIONS FOR MUNCIPAL FACILITIES Section A. Publicly Owned Treatment Works (POWs) All POT\Xls must provide adequate notice to the Director of the fallowing: 1. Any new introduction of pollutants into the POTW from an inclirect discharger which would be subject to section 301 or 306 of CWA. if it were directly discliarging those pollutants; and Any substantial change in the volume or character of pollutants being introduced by an indirect discharger influent to that MINX/ at the tirne of issuance of the permit. 3. For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of effluent introduced into the POT\, and (2) any anticipated impact of the change on the quantity or quality of effluent to be discharged .from the POTW, Section B. Municipal Control of Pollutants from Industrial Users. 1. Effluent limitations are listed in Part I of this permit, Other pollutants attributable to inputs from industries using the municipal system may be present in the Permittee's discharge. At such time as sufficient information becomes available to establish limitations for such pollutants, this perrnit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. Under no circumstances shall the Per ee 'allow introduction of the following wastes in the waste treatment system: Pollutants which create a fire or explosion hazard in the POTW, including, but tut limited to, wastestreams with a closed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees Centigrade using the test methods specified in 40 CFR 261,21; b. Pollutants which will cause corrosive structural damage to the POTW, but in no case Discharges -with pH lower than 5.0, unless the works is specifically designed to accommodate such Discharges; c. Solid or viscous pollutants in amounts which will cause obstruction to the flow in the POTW resulting in Interference; d. Any pollutant, including oxygen dernanding pollutants. (130D, etc) released in a Discharge at a flow rate and/or pollutant concentration which will cause Interference with the POTNX1; Heat in amounts which will inhibit biological activity in the POTW resulting in Interference, but in no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C (104°F) unless the Division, upon request of the POTW, approves .alternate temperature limits; Petroleum oil, non.biodegradable cutting oll,, or products of mineral oil origin in amounts that cause interference or pass through; g. Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a quantity that may cause acute worker health and safety problems; h. Any trucked or hauled pollutants, except at discharge points designated by the POTW. 3. With regard to the effluent requirements listed in Part 1 of this permit, it may be necessary for the .Permittee to supplement the requirements of the .Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary regarding some or all of the industries discharging to the municipal system, 4. The Permittee shall require any industrial discharges sending influent to the permitted system to meet Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act. Prior to accepting wastewater from any significant industrial user, the Permittee shall either develop and submit to the Version 6120/2003 NM:1)ES Permit Requirements Page 14 c.,f 16 Division a Pretreatment Program for approval per 15A NCAC 2H .0907(a) or modify an existing Pretreatment Program per 1.5A .NCAC 21-1 .0907(b). 5. This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved POTW Pretreatment Program or to include 'a compliance schedule far the development of a POTW Pretreatment Program as required under Section 402(b)(8) of the Clean Water Act and implementing regulations, or by the requirements of the approved State pretreatment program, as appropriate. Section C. Pretreatment Proprams Under authority' of sections 307(b) and (c) and 402(b)(8) of the Clean Water Act and impletnenting regulations 40 CFR Part 403, North Carolina General Statute '1.43-215.3 (14) and implementing- regulations 15A NCAC 2H ,0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and referenced in the Pretreatment Program Submittal are an enforceable part of this permit. The Pennittee shall operate. its approved pretreatment program in. accordance with. Section 402(b)(8) of the Clean Water Act, the Federal Pretreatment Regulations 40 CFR Part 403, the State Pretreatment Regulations 15A, NCAC 211 .0900, and the legal authorities, policies, procedures, and financial provisions contained in its pretreatment program submission and Division approved modifications there of. Such operationshall include but is not ,limited to the implementation of the .following conditions and requirements: ewer -Jim& S' The Permitter shall .maintain ad „gnaw. legal authority to implement its approved pretreatment program Industrial Waste Survey (IWS) The Permittee shall update its Industrial Waste Survey (IWS) to include all users of the sewer collection system at least twice every five years. 3. .Monitonng Plan The Permittee shall implement a Division approved Monitoring Plan for the collection of facihry specific data .to be used in a wastewater treatment plant Ileadworks Analysis (IIWA) for the development of specific pretreatment local .limits. Effluent data from. the Plan shall be reported on the DMRs (as required by Part II, Section D, and Section E.5.). 4. Headworks Analysis (HWA) and Local Limits The Permittee shall obtain Division approval of a Headworks Analysis (HWA) at least once every five years, and as required by the Division, Within 180 days of the effective date of this permit (or any subsequent permit modification) the Perriantee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e., an updated H\X'A or documentation of why one is not needed) [40 CFR 122.42]. The Per -mince shall develop, in accordance with 40 CFR 403,5(c) and 15,A NCAC 2H ,0909, specific Local Limits to implement the prohibitions listed in, 40 CFR 403.5(a) and (b) and 15A NCAC 214 .0909. 5. Industrial User Pretreatment Permits (IUP) & Allocation Tables In accordance with NCG-S 143-215,1, the Pennittee shall issue to all significant industrial users, permits for operation of pretreatment equipment and discharge to the Permittee's treatment works, These permits shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special conditions, and compliance schedules as necessary for the installation of treatment and control technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and requirements. The Permittee shall maintain a current Allocation Table (AT) which summarizes the results of the Headworks Analysis (HWA) and the limits from all industrial User Pretreatment Permits (IUP)„ Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as determined by the .H.WA. Version 6/20/2003 NPDE'S Permit Requirements Page 1.5of16 6. Authorianon icy COnnttuct (A to C) The Permittee shall ensure that an Authoriaticnn ttn Construct permit (AtC) is issued to all applicable industrial users for the construction or modification of any pretreatment facility, Prior to the issuance of an AtC, the proposed pretreatment facility and treatment process must. be evaluated fir its capacity to comply with all Industrial User Pretreatment Permit (IUP) limitations.. POTW lnspe tionn & Monitoring of their Silts The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its. Division approved pretreatment program in order to determine, independent of information supplied by industrial users, compliance with applicable pretreatment standards, The Permittee must: ar Inspect all Significant Industrial Users (SIUs) at least once per calendar year; and h.. Sample all Significant Industrial Users (SIUs) at least mice per calendar year for all permit - limited pollutants, once during the period from January 1 through June 30 and once during the period from July 1 through December 31, except for organic compounds which shall be sampled. once per calendar year; St e Permittee sh requirements outline( or in 15A NCAC 2H .0905. Enfo dustria,l users to comply with the applicable nrnorntoring and reporting Division approved pretreatment program, the industry's pretreatment perrnit, The Perrnittee shalt ernforcce and obtain appropriate remedies for violations of all pretreatment standards promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et. seq.), prohibitive discharge standards as set forth in 40 CFR 403.5 and I5A.NCA.0 2H .0909, and specific local limitations. All enforcement actions shall be consistent with the Enforcement Response Plan (ERP) approved by the Division. Pretreatment Antn.ual '.eport (P R) The Permittee shall report to the Division in accordance with ISa1 NCAC 2H .0908. In Bern tnf submitting annual reports, Modified Pretreatment Programs developed under 15A NCAC 2H..09.4 (b) may be required to meet with Division personnel periodically to discuss enforcement of pretreatment requirements and other pretreatment implementation issues. For all other active pretreatment programs, the Pertrtittee shall subnut two copies of a Pretreatment Annual. Report (PAR) describing its pretreatment activities over the previous twelve months to the Division at the following address: NC DENR / DWQ / Pretreatt ent Unit 1617 Mail Service Center Raleigh, NC 27699-1617 These reports shall be submitted according to a schedule established by the Director and shall contain the following a.) Narrative A brief discussion of reasons for, status of, and actions Users (S'IUs) in Significant Non -Compliance (SNC); b.) Pretreatment Program, Sutninary.. (PPS) A pretreatment program summary (PPS) on specific forms approved by the Division, c.) Significant Non-CQmpliancc Report (SNCR) The nature of the violations and the actions taken or proposed to correct the violationon specific forms approved by the Division; (1,) Industrial Data Summary Forms (IDSF) all Si°ntficant Industrial NPDES Per Require rxrents Page 16 of 16 Monitoring data fro iti samples collected by both the PoTw and the Significant Industrial User (SI . These analytical results mustbe reported on Industrial Data Summary Forms (IDSF) or other specific format approved by the Division; Other Information Copies of the POTI V s allocation table, new or modified enforcement cornplia rve schedules, public notice of SIUs in SNC, and any other information, upon request, which in the opinion of the Director is needed to determine compliance with the pretreatment implementation requirements of this perrnit; 11. Public Notice The Permittee shall publish annually a list of Significant Industrial Users (SIUs) that wnrere in. Significant Non -Compliance (SNC) as defined in the Permittee's Division approved Sewer Use Ordinance with applicable pretreatment requirements and standards during the previous twelve month period. This list shall be published within four months of the applicable twelvemonth period. Record Keepitilt Tlie Permittee shall retain for a minimum of three years records of monitoring activities and results, along with support information including general records, water quality records, and records of industrial impact on the PCi'I W. 13. Funding and Financial Report The Perrruttee shall maintain adequate funding and s approved pretreatment program, accomplish the objectives of its 14. Modification to Pretreatnent.P;'ograms Modifications, to the approved pretreatment program including but not litnuted to local limits modifications, P`OTny monitoring of their Significant Industrial Users (SIDs), and Monitoring Plan modifications, shall be considered a permit modification and shall be governed by 15 NCAC 2H :4114 and 15't NCAC 2,H .0907. Version 6/20/2003 SOC I ORIT PROJECT: NO To: Pentpats and Engineering Unit Water Quality Section Attention: BobGuerra Date: February NPDES STAFF .' PORT TCOMMENDATIONS County: Mecklenburg NPDES PermitNo.t NC0084301 MRO No.:05-09 PART I - GENERAL INFO TION Facility and: address: Celanese Acetate, L 2300 Archdale Drive Charlotte, NC 28210 Date of investigation. February 7, 200 Report prepared : B, Dee Browder, Environ, Eng. I Person contacted d telephone flambe Steve Olp, 06174 Directions to site: From the intersection of South Boulevard and T yvola Road in southern Mecklenburg o ty, travel on South Boulevard approximately 0® `le to the intersection with Archdale Avenue. Turn left onto Archdale Avenue and travel approximately .1 mile to Hoechst Celanese Corporation located at 2300 Archdale Avenue, Discharge aint(s), I.3ist 1"car all disch; Latitude 358 22" Longitude: 808 1 ge points: - Attach a USGS Map Extract and indicate treatment ph site d discharge pointt on map. USGS Quad No,: G14NE Page Two 7 Site size and expansion area consistent with application: Yes. 8. Topography (relationship to flood plain included): Flat to Moderate stapes. The site is not located in a flood plain. 9. Location of nearest dwelling: The closest dwelling is approximately 300 feet from the facility. 10. Receiving stream or affected surface waters: little Sugar Creek a. Classification: C b. River Basin and Subbasin No.: Catawba 03-08-34 c. Describe receiving stream features and pertinent downstream uses: The receiving stream was approximately 20-25 feet wide and 3 feet deep at the time of the site visit. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS a. Volume of Wastewater: 0.1152 MGD (Design Capacity) b. What is the current permitted capacity: 0.1152 MGD c. Actual Treatment Capacity of current facility (current design capacity): ©.1152 MGD d. Dates and construction activities allowed by previous ATCs issued in the previous two years: N/A e, Description of existing or substantially constructed. WWT facilities: The groundwater rernediation facility consists of a storage tank, six -tray air stripper followed by an activated carbon filter and a bag filter. f. Description of proposed WWT facilities: N/A g. Possible toxic impacts to surface waters: There are no toxic impacts expected. h. Pretreatment program: N/A. 2, Residuals handling and utilization/disposal scheme: No solids are generated as result of operation of this facility. a. If residuals are being land applied specify DWQ Permit No.: N/A. Residuals contractor: N/A Telephone No. N/A b. Residuals stabilization: N/A Page Three Landfill: N/A Treatment plant classification: Class PC-1 3. SIC Code(s): 8731 Wastewater Code(s): 66 4. MTU Code(s): 56001 PART III - OTHER PERTINENT INFORMATION 1 Is this facility being constructed with construction grant funds or are any public monies involved (municipals only)? No Special monitoring or limitations (including toxicity) requests: None at this time. 3. Important SOC/JOC or compliance schedule dates: N/A Submission of plans and specifications Begin construction Complete construction 4. Alternative analysis evaluation a. Spray irrigation: N/A b. Connect to regional sewer system:N/A c. Subsurface: N/A d. Other disposal options: N/A PART IV - EVALUATION AND RECOMMENDATIONS The pertnittee is applying for renewal of the permit to discharge wastewater. The groundwater treatment system on site has not been operated since December of 2001 because the determination was made that it could not further reduce contamination and some review data indicated that the groundwater remediation system may have been impeding the natural anaerobic degradation of the contaminants. Comments submitted in the MRO staff report for the renewal of this permit in March 2001 indicated that the permit holder was pursuing alternative treatment technologies to remediate this site. Currently the permittee is pursuing an alternative treatment permit through the Aquifer Protection Section. Page pour After- speaking with representative with the Superfand Seam active Hazardous Sites Branch, MR0 staff has determined that this alternative treatment permit will allow underground injection of molasses. This will potentially speed up the =aerobic degradation of the to ehloroethene 1 by providing a food solute to the existing bacteria. Theon-site groundwater rer iediation system will be used to hold back the plume if the injection remediation is not effective.. It is recommended that this permit be renewed and include a condition that the permitt provide correspondence to the Division of rater Quality 0 indicating when the new remediation technique is initiated and require a report on its effectiveness on an basis. 9 1. Ibex Gleason Surface Water Protection Regional supervisor tvtichael F. Easley, Crovi:roor William G. Ross Jr., Secretary North Ca' 'Mina Department of Environment and Natural Resources "Xtark W. Director Water Quality 11,2005 Elizabeth Calhoun. Arcadis GSA; Inc. 420 Park Ave. Greenville, South Carolina 29601 Subject Receipt of permit renewal application NPDFS Permit NC0084301 Celanese Acetate, I,LC Mecklenburg County Dear Ms. Calhoun: "The NPDES Unit received your permit renewal application on December 30, 2004. A member of the NPDFS Unit will review your application They 11 contact you if additional information is required to complete your permit renewal. You should expert to receive a draft pmnit approximately 30-45 days before your existing permit expires. The requirements in your existing permit will remain in effect until the permit is renewed (or the Division takes other action). If you have any additional questioms concerning renewal of the subject permit, please contact Erie at (919) 733-5083, extension 520. Sincerely, Carolyn Bryant Point Source Branch cc CENTRAL FILES Mocicesvilie 114onat Offic NPDES Unit North Carolina Division of Water Quality 1617 Mai4Srvi�Ceifler Raleigh, NC 27699,-1617 Phone (919) 733-7015 Customer Service one NfirthCaroliria /Vatialgy Internet ustaterus 512 N.. Salisbury St Rakigh„ NC 27604 FAX (919) 733.-2496 14177-623-67411 ARCAD1S infraStructc.fre, b(viciings, environment,, ion NC Department of Environment and Natural Resources Division of Water Quality/NPDES Unit 1617 Mail, Service Center Raleigh, NC 27699-1617 Subject: NPDES Permit Renewal NC0084301 Dreyfus Research Park, Charlotte, NC ARCADIS Project No, GS023510,0000 Dear Sir or Madam: ARCADIS is pleased, to present this National -Pollutant Discharge Elimination System (NPDES) permit renewal application on behalf of Celanese Acetate, LLC for the Dreyfus Research Park located in Charlotte, Mecklenburg County, North Carolina. No changes to the existing permit are requested. This facility operates a 0.1152 MGD wastewater treatment: system consisting of a six -tray air stripper and bag filter located. at Dreyfus Research Park, 2300 Archdale. Drive, Charlotte, Mecklenburg County. The system is has not operated since December 2001, However, Celanese Acetate, LLC would like to keep the permit current in case it becomes necessary to operate the system in the future. When the system was operating, treated wastewater discharged to Outfall 001 into Little Sugar Creek, which is classified Class C waters in the Catawba River Basin. The location of this outfall is identified on the attached USGS map. This wastewater trcatrnent system was designed to remove groundwater impacted with tetrachloroethene (PCE) and its degradation products, treat the groundwater to remove the contaminants, and discharge the treated groundwater to Little Sugar Creek. Analytical data indicate both PCE and trichloroethene (TCE) were -below detection limits every month while operating, evidencing the air stripper is effective in removing these organics from the wastewater stream prior to discharge to Little Sugar Creek, Site History Celanese formerly utilized PCE in a dry cleaning operation in the Stoll Building located on the property. There is an abandoned floor drain system in the Stoll Building that drains into a storm water sewer. It is thought that small spills of dry cleaning fluid were probably washed into the floor drains that discharged into a tile field downgradient of the Stoll Building. Prior investigations suggest that there is limited residual PCE in the saprolite aquifer at the former Stoll Building storm sewer outfall and that concentrations are attenuating. Part. of a bigger picture ARCADIS G&M, Inc. 420 Park Avenue Greenville South Carolina 29601 Tel 864 242 1717 Fax 864 235 9062 ENVIRONMENTAL Greenville, South Carolina December 9, 2004 Contact: Elizabeth Rhine Direct Mal: 864-241.-5108 ARCADIS Alternatives to NPDES Discharge When operating, the Interim Groundwater Recovery System did not remove significant PCE from groundwater. The amount of PCE removed from groundwater can be calculated based on the discharge rate and PCE concentrations in discharged water. Based on data collected from the 1RM system, the system removed approximately 6,79 kilograms per year (kg/yr) of PCE in 1996, 3.02 kg PCE/yr in 1998, and 1.86 kg PCE/yr in 2001, indicating a diminishing performance of the recovery system. Since the groundwater recovery system has not operated since December 2001, no recent data have been, collected on the effluent stream. All prior data collected during active operation are maintained on file. In addition to minimal PCE mass removal, the periodic groundwater analyses collected while the system was operating suggested that the Interim Groundwater Recovery System may be impeding natural anaerobic PCE biodegradation near the recovery wells. The lack of TCE and/or cis-1,2-DCE in recovery well groundwater analyses suggested that the Interim Groundwater Recovery System may have been preserving PCE in groundwater, oxygenating the water through increased flow gradients and reducing the rate of anaerobic biodegradation. ARCADIS recommended cessation of the groundwater recovery system and implementation of an In -Situ reactive zone (1R.Z*). Celanese submitted an initial "Draft Remedial Action Plan, Celanese Acetate LLC, Dreyfus Research Park, Charlotte, North Carolina" in August 1997, The NCDENR, approved the revised draft RAP (Power to Carter, January 7, 1999). An additional RAP addendum was submitted on June 4, 1999 to include Enhanced Reductive Dechlorination (ERD). The NCDENR approved the 1999 R_AP addendum and directed Celanese to prepare a pre -construction report for the facility (Power to Carter, July 9, 1999). The source assessment activities conducted identified relatively low concentrations of constituents (a dilute plume) rather than concentrations that would be considered indicative of a source area. Because the concentrations of VOCs in the aquifer were indicative of a dilute plume rather than a residual source area, it was recommended that the ERD pilot test — which would have been conducted in a residual source area — be halted. A second RAP addendum was submitted in August 2000, which incorporated results of the ongoing groundwater quality investigation and recommended a pilot test to evaluate MNA in the groundwater recovery system area (ARCADIS, 2.000). As part of these activities, with approval from NCDENR the groundwater recovery system was temporarily shut down in December 2001 to allow an assessment of contaminant degradation and biogeochemical conditions under non -pumping conditions. In May 2002 (Caulk to Gahrenas, May 29, 2002), NCDENR requested additional investigations to more .fully define the extent of groundwater .impacted by PCE, In response to the request, the "Work Plan for Additional Groundwater and Surface Water Assessment" was submitted to NCDENR on Jurie 27, 2002. All of the NPDES Permit Renewal December 9, 2004 Page: 2/3 ENVORP \ Pe Fr111‘.5 NTrAiS PerfIlit 004 \NVIMiS coo:a looKIdoc ARCADIS activities proposed in the work plan have been completed and the available results were summarized in the Additional Site Characterization Report (ARCADIS, January 2004). Celanese currently has an approved 1999 RAP Addendum that includes ERD (in -situ bioremediation) along the southern property boundary coupled with MNA for the off -site and Meadows areas. Based on the additional Site characterization and data collected in 2002 and 2003 with the groundwater extraction system turned off, Celanese plans to move forward with remedial activities according to the approved 1.999 RAP Addendum,. Historical results indicate that groundwater quality conditions at DRP comply with North Carolina DENR 1.5A NCAC 2L guidance 1t r monitored natural attenuation, Consequently, it is not necessary at this time to turn the groundwater extraction system back on. However, Celanese Acetate would like to renew the existing NPDES permit in case it becomes necessary to turn the groundwater extraction system on in the future This facility is no longer operating and w ill be redeveloped in the coming years. Therefore, the Celanese representative for this facility, Steve OIp resides in Rock Hill, South Carolina, If you have any questions regarding this NPDES permit reapplication, please call. Sincerely, ARCADIS G&M, Inc. Elizabeth Rhine Senior Scientist Enclosures NPDES Permit Renewal December 9, 2004 Please print or type in the unshaded areas only a ads are s.aced for elite type, l.e., 12 characters inch). For Approved. OMB No. 2 14©-0086i. Approval expires 5-31-92 FQRM US. ENVIRONMENTAL PROTECTION AGENCY GENERAL INFR Consolidated Permits GENERALRid " erall traction 1. EPA t.t : tlU V. FACI MAILIN PA ID. NUMBER NCD000608117 TRUC 10ltS abel has been provy Hated space. Reviea._ Ily: if any of It gh and enter prerprlr t+ fW-1 he.ereirtn VI FACLcit�Y i iat herd �ru la fbr ,defe�4 i CATiQN .t ,, en,a�rthop a for+d tide r ate is.t e f .t d, , xetu+ * NS; o ptet ? A rnreugh <to cti tern t fie tlether you nee i to M b ` t I emut ppfl at *.t e �A t � ; air tinrt stit�it t►ls aid fire etrgirttfttet irran Its atn tie reterr ram' allth ��ip t4ar1 X" rin tt x iri iet t l fptrt sat at (i it y©u tlnswver ' no tee e�1 qu ti n, yo need n rt fruit an r� t e e, vt is ed rrtey answer "ft pemilt rer tt rttaersts, ee tldrr. t t ttstr�t!lalis , e t 1, : ht ,frt t� pits. c p itions: + 3 r i 1e SPE tact water art gas', ptt is. .Idol Fi y em t .t L.J Ir J i1:te4 fin the=tn5t7lt ttprt nd wh th Witt prlt ntially+ l4tlatnd a tctris:.. pet , year uet.. ty+, AN';', otMant OF FACILI Y Celanese Acetate, LLC `A:C U Y ON A T Steve alp V. FACILITYtllttAlLl lG:ADDI E . 4., VTR ? O P.O, t X 2848 Cherry Road, Suite 100 Rock Hill tr OR TO ATIQN „ o No, O O E PEC1E'IC 1DENT 2300 Archdale Drive cklenburg C. CFrY OR TOWN Charlotte EPA FORM 3S1t1-1 (8 9U) TAT SC NC 41 TATE. E ZIP CO E 28210 ;OUNT"'f" COD (UTTIfNL'.FI) ON RED' ' -- CONTINUED FRO tI THE FRONT VI SIC CODES (-di in order cif pr, 2 (specrfyr: Noncellulosic manmade fibers . THIRD 2821 fP') Plastic materials and resins .s l 0 TO EE# E A = PUBLIC (¢Jther,han federal or star STATE ©- OTHER (specify) P PANATE 288' Cherry Road ck Hill C.IFt ,(Haza XI HAT This facility owns a OE 1152 I GD wastewater treatment system consisting of a six -tray air stripper and bag filter located at Dreyfus Research Park, 2300 Archdale Drive, Charlotte, Mecklenburg County. The system has no been running since December 2001. When the system is operating, treated wastewater is discharged to Outlet/ 001 into Little Sugar Creek,which is classified Class C waters in the Catawba River Basin. The location of this outfall is identified on the attached USGS map. 2823 (specify) Cellulosic manmade fibers the $war ; rOiher ^ .. P (specify) Celanese Acetate, LLC G. STATE SC 42 t, FOURTH H. ZIP CODE g730 This wastewater treatment system was designed to remove groundwater impacted with tetrachloroethene (PCE) and its degradation products, treat the groundwater to remove the contaminants, and discharge the treated groundwater to Little Sugar Creek. When the system was operating, analytical data indicated both PCE and trichloroethene (TCE) were below detection limits every month, evidencing the air stripper is effective in removing these organics from the wastewater stream prior to discharge to Little Sugar Creek. X� CRTFEA" 0 see infr1,1 l c rli y Linde penalt tl l w that !'!oasis p r mall e annine4 and am latriiiisr fitli tti tiilril atti n s,hn itt dk this a oticati all ttach,rl ftls aiad that, based fan a ay in airy of thew per ons' fla fn dilly responsible for o tainin the info rntatt©n contait ed the applic firm, l lidlleve that tie i(aforrraatioia is 1nie, a ,fat coif; lets l ant ware that !herd ale si iheant penalties , tibtfaittin • fa! e ilif ilia atio a litclu in the . ibiti of L,n sand if - p, A, tdAtUiE & OFF AL TITLE {(type er prrta(J B.,: 9 ,��AT41RE 0. GATESIGNED ENTS Fit* OFFICIAL USE ONLY e)RM 3510-1 (8-9I) NPDES PERMIT APPLICATION - SHORT FORM C-GW To be tiled by persons engaged in groundwater remediation projects N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit NC0084301 Please print or type • Applicant and facility producing discharge A. Name Celanese Acetate, LLC c/o Steve Olp B. Mailing address of applicant: I. Street address 2848 Cherry Road — Suite 100 2. City Rock Hill 3. County 4. State South Carolina 5. Zip Code 29730 Telephone Number ( 803 Fax Number ( 803 ) 325-6174 25-6210 e-mail address: C. Location of facility: 1. Street 2300 Archdale Drive 2. City Charlotte 3. County Mecklenburg 4. State North Carolina 5. Zip Code 28210 Telephone Number ( 704 ) 554-3739 Fax Number ( 704 ) 554-3881 2, Standard Industrial Classification (SIC) code(s) (if known): 2824, 2823, 2821 3. This application is for a: I I New Permit iPermit Renewal Permit Modification 4. Product(s) recovered (circle all that apply): Gasoline Diesel fuel Other (describe) 5. (a) Check here if discharge occurs all year 0, or (b) Circle the month(s) in which discharge occurs: January February March April May June July August September October November December (c) Days per week discharge occurs: System has not discharged since December,2001 6, Volume of wastewater discharged to receiving stream(s): 0 GPD* *Gallons per operating day 7. Check here if wastewater is discharged directly to the receiving stream(s) If not, state the specific discharge location: Mark the path taken by the wastewater to the receiving stream(s) on the site map. If a storm sewer e only viable means of discharge, trace the route of the storm sewer to its discharge point(s). Short Form C-C',W Version 9-99 NPDES PERMIT APPLICATION - SHORT FORM C-GW To be filed by persons engaged in groundwater remediation projects Number of separate discharge points: 1 NOTE: If the facility has separate discharge points (outfalls), include a schematic diagram of wastewater flow at the facility. 9. Name of receiving water(s): Little Sugar Creek, Catawba River Basin This application package must include the items listed below. This application will be returned if the required itemsare, not included. Ej A USGS topographical map (or copy of the relevant portion) which shows all outfalls • A report of alternatives to surface water discharge as outlined by the Division's "Guidance for Evaluation of Wastewater Disposal Alternatives" (required by 15A NCAC 2H.0105 (c)) u A summary of the most recent analytical results containing the maximum values for each chemical detected Applications for new (un-permitted) discharges must also include the items listed below. mJs application will be returned if the required items are not included. An engineering proposal describing the remediation project in detail (required by 15A NCAC 2H.0105 (c)) a If the treatment system will discharge to a storm sewer, attach written approval from the municipality responsible for the sewer. • A list of any chemicals found in detectable amounts at the site, with the maximum observed concentration reported for each chemical (the most recent sample must be collected less than one year prior to the date of this application) • A summary of analytical results containing the maximum values for each chemical detected The removal efficiency of each compound detected (if known) For fuel rernediation proiects, analyses for volatile organic compounds (VOCs) should be performed, Analyses for any fuel additives likely to be present at the site should also be performed. At minimum, analyses should be performed for the following compounds: benzene* toluene* ethylbenzene* xylene* lead methyl tert-butylether (MTBE) dibromoethane (EDB) 1,2-dichloroethane isopropyl ether napthalene phenol (*an EPA -approved method capable of detection levels to 1 ppb should be used to detect these compounds). For solvents or unidentified projects, an EPA Method 624/625 analysis should be performed, The data submitted with this application should indude the ten largest peaks not identified as targeted compounds and not present in the procedural blank. These peaks should be identified and approximately quantitated (as per the same restrictions found on the NC DENR/DWO Annual Pollutant Analysis Monitoring (APAM) Requirement— Reporting Form A). If metals or pesticides are suspected to be present, these compounds should be analyzed to the same detection level as presented in the NC APAM, I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed name of Person Signing atj of Applicant leirc Title Date North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U,S:C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment for not more than 5 years, or both, for a similar offense,) Short Form C-GW Version 9-99 ARCADIS GER&§[TY&MILLER 420 Pc,tk Aottitue, Pot ma m7 a>c wam«m m e < a m m. +J ,m %/ GaLrLEAST QUADRANGLE NORTH Rm;w-,m«GBmGC AR 7,5YN ymc »Jy-S «w 24 CLAN E SE ACES±[ LLC DREYFuS RESET C IRK NC0084301 E gym_» LX:Xtti _. ROn$ DESCRIPTION e _w_w Mictiael F, Easley Governor William G. Ross, Jr„Secretary North Carolina Department of Environment and Natural Resources Kerr T. Stevens, Director Division of Water Quality DIVISION OF WATER QUALITY October 2, 2001 Mr, Joe Ramsey, Site Services Section Leader Celanese Acetate, LLC P.O, Box 32414 Charlotte, North Carolina 28232-2414 Subject: NPDES Permit No, NC0084301 Celanese Acetate, LLC- Groundwater Treatment System Mecklenburg County Dear Mr. Ramsey: Our records indicate that NPDES Permit No. NC0084301 was issued on September 26, 2001 for the discharge of wastewater to the surface waters of the State from your facility, The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Pemiit, If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance are Pages 5 and 6. Pages 5 and 6 set forth the effluent limitations and monitoring requirements for your discharge. Your discharge must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required monitoring. The monitoring results must be entered on reporting forms furnished or approved by this Agency. If you have not received these forms, they should be arriving shortly, if you fail to receive the forms, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DWQ Form MR-1), plus instructions for completing the form, It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. Please be advised that an annual administering and compliance monitoring fee may be required for your facility. You will soon be receiving a statement from our Raleigh Office, It is imperative that the fee be paid in a timely rnaruier so as to prevent enforcement action or possible revocation of your permit. The remaining parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s) The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment NC.DENR ztomer Service Mooresville Regional Office 919 North Main Street, Mooresville, NC 26115 PHONE (704) 663-1699 300 623-7748 FAX (704) 663-6040 Mr, Joe Ramsey October 2, 2001 Page No. 2 unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $25,000 per violation (and/or criminal penalties) may be assessed for such violations. lf you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Special Order by Consent (SOC) may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Perrnit. Also note that NPDES Permits are not automatically transferable, ifyou, as the Permittee, cease to need this Permit, then you should request that, the Division of Water Quality rescind the Permit or request that DWQ reissue the Permit to another party, if necessary. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit, Please read the Permit and contact this 0 ce at 704/663-1699 in Mooresville if you have any questions or need clarification, We look forward to providing any assistance. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor Enclosure DRG:dee Michael F. Easley G Chief Deputy DiES.7°B) tvr:ee:r Secretary North Carolina Department of Environrnant and NaturaPh. Gregory Ittrpa, Ph0.,ACting\DiteOtelTiCE Cilvitfop ONkitter Quality September 26, 2001 Mr, Joe D. Ramsey, Site Services Section Leader Celanese Acetate, LLC P.O. Box 32414 Charlotte, North Carolina 28232-2414 Dear Mr. Ramsey: OCT 0 1 200I WATER y ECTO Subject: FINAL -- NPDES Permit No. NC0084301 Celanese Acetate, LLC — Groundwater Treatment System Charlotte Mecklenburg County According to your renewal request, received February 2, 2001, the Division of Water Quality (the Division) hereby transmits your final NPDES Permit. The Division has made no changes to previous effluent limits and monitoring requirements. Please be advised that this facility discharges to an officially designated "impaired stream." Little Sugar Creek has been identified and listed [NCDENR DWQ 303(d) list] as impaired due to the presence of "...fecal coliform...and sediment based on biological impairment." The Division acknowledges your efforts to validate problematic Whole Effluent Toxicity (WET) test results submitted in January of 2001. Thank you for persisting to obtain valid results and your continued efforts to protect the receiving stream. The Division also acknowledges your intent to discontinue discharging during this permit cycle and to request that this permit be rescinded, pending approval of an amended Corrective Action Plan (CAP). Although other parameters and monitoring requirements remain unchanged, please note that the Division has reorganized the table under Effluent Limitations and Monitoring Requirements by "Sample Location" to facilitate operator use. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing upon written request within thirty (30) days after receiving this letter. Your request must be in the form of a written petition, confoiming to Chapter 150B of the North Carolina General Statutes, and filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding, N. C. Division of Water u 1617 Mail Service Center Raleigh, NC 27699-1617 919-733-7015 ApprA NCDENR Customer Service 1-800-623-7748 Celanese Acetate, LLC — Groundwater Treatment System Mecklenburg County Final NPDES Permit NC008430 I Page 2 This permit is not transferable except after notifying the Division of Water Quality. The Division may require modification, or revocation and re -issuance of this perm Please notice that this permit does not affect your legal obligation to obtain other permits required by the Division of Water Quality, the Division of Land Resources, the Coastal Area Management Act, or other federal or local governments. Tf you have questions, or if we can be of further service, please call Joe Corporon at (919) 733- 5083, extension 597, Respectfully, Original Signed By David A. Goodrich Gregory J. Thorpe, Ph.D. Enclosure: NPDES Permit NC0084301 cc: Central Files Mooresville Regional Office, Water Quality Sti NPDES Unit; Point Source Compliance and Enforcement Unit. Technical Assistance and Certification Unit Mecklenbur Coun De artment of ] nvironmen Aquatic toxicology Unit NPDES Permit No. NC0084301 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Celanese Acetate, LLC is hereby authorized to discharge wastewater from a facility located at Dreyfus Research Park 2300 Archdale Drive, Charlotte Mecklenburg County to receiving waters designated as Little Sugar Creek within the Catawba River Basin, in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective November 1, 2001 This permit and authorization to discharge shall expire at midnight on July 31, 2005. Signed this day September 26, 2001 Original Signed By David A. Goodrich Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality By Authority of the Environmental Management Commission Acetate, is hereby a t oriz to operatethe e ting 0.1 2 GD groundwateemediation syste consisting one (I equa on storage one (t six -tray air" one (t) activated carbon filter one (1) filter bag located at,Drey Research Park 2300 Archd e Drive, CharOtte. ee enburg County; and . to discharge treated wastewater from °d treatment facility tfirough Out Little Sugar Creek (see attached aka), a strewn classified as C waters within the Catawba River Basin. Celanese Acetate, LLC Groundwater Treatment System Lam 35° 08' ?2n N StairGrid,Quai: G 15 NE/ Char}ott, Fast Xeigigihxte, 80° 51' 42" W Permitted Flom 0,1152 MG➢ Re eivh Strrmu Little agar Cr k Drainage Basin: Catawba River Basin Stream Class C 9ub Few, 03-08-34 ©n scale Celanese Acetate, LLC Graimdwabx Treatment System 35° 06 22" N State Grkli ft G 15 NE / Charlotte, East 80° 51' 42" W Pet ihUOed now: 0,11521VMGD Little SugarCreek DrainageBagtre Catawba River Basin C _ Sub Basic. 03-08-34 Permit No. NC0084301 Mecklenburg County NPDES Permit NC0084301 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning with the permit rene treated wastewater from Outfall specified below: date and lasting until expiration, the Perrnittee is authorized to discharge 1. Such discharges shall be limited and monitored by the Permittee as Fioww Tric oethene (TCE) Chronic Toxic 0.1152 MGD Continuous Recordin Grab Grab Grab Sam' Location Footnotes: 1. Sample Locations: E — effluent; 1— Influent 2. pH shall not fall below 6.0 nor exceed 9.0 standard units. 3. Chronic Toxicity (Ceriodaphnia) P/F @ 4.9 %; February, May,, August, November [See A. (2.)]. Units: MGD = million gallons per day Facility discharge shall not contain floating solids or foam visible in other than trace amounts. Additional Special Conditions apply to this permit [see A. (2.)]. NPDES Permit NC0084301 EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITION A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 4.9 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will he determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and T.HP3B for the Chronic Value. Additionally, DWQ Forrn AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream.. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits, NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Section B. Schedule of Compliance The pern�ittc e shall comply the following schedule: Permtttee shall comply specified below. 'erne tt e shall at all: facilities at optimum c lea later permit e identified d include the schedule requi c 7 PART (continued) nd fear discharge` n acc€rrdancc h p° l Effluent i ations by the cf ti date of the p es provide the o oration and nnainte ancc eery t0 ctperat the existing than 14 calendar claws fnllt � yin a date icicn fi ' 'the abu� schedule df cc rxapl`tanee, the shall subrnit either a report of prowess r, id se of specific, actions bung requited byarcs, r tten notice at coinpltance or noncompliance. in the latter case, the notic,c shall cerise cif rcancnplianc, any remedial actions taken, and the probability of meeting the next a w nrents he an ca e PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. DEFINITIONS 1. Permit Issuing Authority: The Director of the Division of Water Quality. 2. DEM or "the Division" Means the Division of Water Quality, Department of Environment and Natural Resources. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month, It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday - Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part .1 of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily con.centrationvalue is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliforrn bacteria is the geo.metricmean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part 1 of the permit. Part 11 Page 2 of ti 6. b. The "average weekly concentration," other than for kcal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sund.ay/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration 'values). The daily concentration value is equa1. to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flowvalue) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other :Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under "Other Limits" in Part I of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and .measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average .yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendarday, the. sample is considered to be the "daily average concentration" for the discharge. It is identified as "daily average" in the text of Part I. f. The "quarterly average concentration" is the. average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part 1 of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through September, and October through December. 7. Other Measurements a. Flow, (MG.D): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is detemained as the arithmetic mean of the total daily flows recorded during the calendar month, b. An "instantaneous flow measurement." is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. c. A "continuous flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. 8. Types of Samples. a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or Part 1I 3 of 11 2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow .recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at. the treatment system, or (3) a single, continuous sample collected over a 2.4-hour period proportional to the rate offlow. 1n accordance with (1) above, the tune interval between influent grab samples shall be no greater than once- per hour, and the time intenval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. ,In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24-hour period which arc equal. in number of hours to the detention time of the system in number of days. However,. in no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less than four (4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period csf tune not exceeding 13 minutes; the grab sample can be taken manually. Grab samples must he representative of the discharge or the receiving waters. 9. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values values where N is equal to the number of individual value of the arithmetic mean of the logarithms of the individual mean, values of zero (0) shall be considered to be one (1). Nth root of the product of the individual 'he geometric mean is equivalent to the antilog For purposes of calculating the geometric c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration time respective flow divided by the summation of th.c respective flows. 10. Calendar 'Day: A calendar day is defined. as the period from midnight of one day until midnight of the next day. However, for purposes. of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. llaz rdous Substance: A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant: Water Act. A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean SECTION B. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit. Any pern of the Clean Water Act and is grounds for enforcement action; for permi or modification; or denial of a. permit renewal application. noncompliance constitutes a violation rmination, revocation and reissuance, a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within: the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. Part 1'I Page 4 of 11 1. b. The Clean Water Act provides that any person who violates a Permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person ho negligently violates any permit condition subject to criminal penalties of $2,500 to $25,000 per day of violation., or imprisonment for not more than -ear, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of o 550,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition. may he assessed an administrative penalty not to exceed $10,000 per violation tl:t the maximum amount not to exceed $125,000, [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 a.nd 4C.FR '122.41 (a)] c. Under state Ia v, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be ass against any person who violates or fai➢s to act in accordance with the. terms, conditions, or requirerner t permit. [Ref: North Carolina General Statutes § 143-215.6A] Any person may be assessed an administrative pcmtlry by the .Administrator for violating section 301, 302, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any o such sections in a permit issued under section 402 of the Act. Administrative penalties .for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000.. 'Penalties for Class Il violations are not to exceed $1.0,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $1.25,000. 1)uty to 1\1 ti ate The permittee shall take all reasonable steps to niinimi,,e or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part I1, C-4) and "Power Failures" (Part 1I, C-7), nothing in this permit shall be construed to relieve the permittee from anyresponsibilities, liabilities, or pena].ti.es for noncompliance pursuant to NCGS 143-215.3, 143-21.5.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee. is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and 1-lazardou.s Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal. action or relieve the permittee tiom any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143- 215.75 et seq. or Section 311 of the Federal glee, 33 USG 1321. Furthermore, the permittee is responsible for con.sequ.ential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. Property Rights The issuance of this pernut does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of persona] rights, nor any infringement of Federal, State or local laws or regulations, hore o:r C)ffshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. The provisions tf this permit are severable, and if anyprovision of this permit, or the 'application of any, provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. Part Il c 5 of 11 aide Information • shall furnish to the Permit Issuing Authortty�, within a reasonable time, any information which the Permit Issuing Authority tray request to determine whether cause exists for modifying„ revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept: by this permit, Duty to Reapply It the permittee wishes tea continue an activity regulated by this pernttt utter the expiration d.atc of this permit, the permittee must •apply> :For and obtain a new permit. 1.0. Expiration of Permit The permittee is not authorised tta discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than, :180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any pertriittee that does not have a permit after the expiration and has not requested renew°al at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. sect'. tatcary Requirements applications„ reports, car information s the Permit Issuin 1 be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate ofPc.er, For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any (.otperforms similar policy or decision making functions for the corporation, or (b) themanager of one or more manufacturing production or operating facilities employing, more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively;. or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person i a duly authorized representative only if: (1) `The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus he either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit issuing .Authority, c. Certification. Any person signing a document under paragraphs a. or b. of this section shall •make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared u.ndcr my direction or supervision in accordance with a system. designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or, those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines andimprisonment for knowing violations," Part 11 Page 6 of 11 12, Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the permittee for a perrnit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit Modification, Revocation and Reissuance, or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Tide I5A of the North Carolina Administrative Code, Subchapter 2.H .0100; and North Carolina General Statute 143-215.1 et. al.. 14. Previous Permits All previous National Pollutant Discharge Elimination System Permits issued to this facility', whether for operation or discharge, are hereby revoked by issuance of this permit. [The exclusive authority to operate this facility arises under this :perrnit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. 1 The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERATION AN 1 MAiNTENANCE OF POLLUTION CONTROLS 1. Certified Operator Pursuant to Chapter 90A-44 of North. Carolina General Statutes, and upon classification of the facility by .the Certification Commission, the permittee Shall employ a certified. .wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilit.ies. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified. back-up operator of the appropriate type and any grade to comply with the conditions of Tide 15.A NCAC Chapter SG.0202. The OR.0 of the facility must visit each Class I. facility at least weekly and each Class :II, Ill, and IV facility at least daily, excluding weekends and holidays, and must properlymanage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 1.5A, NCAC Chapter 8G.0202. Once the facility is classified, the .permittee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after .the wastewater treatment facilities are 50% complete. Proper nd. Nlaimenance The permittee shall at alt times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or .used by the permittee to achieve compliance with the. conditions of this permit.. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of 'back-up or auxiliary facilities or similar systems installed hya permittee only when the operation is :necessary to achieve compliance with the conditions of the permit. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bypassingof Treatment„Facilities a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facilityincluding the collection system, which is not a designed or established or operating, mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. Part II. Page 7 of 11 4. b. Bypass not exceeding limitations, The permittee may allow any bypass to occur which does not cause effluent limitations, to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to .the provisions of Paragraphs c. and d. of this section. e. 'Notice (I) Anticipated bypass. If the permittee knows in adva.nce of the need for a bypass, it shall submit prior notice„ if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Patt 1 , E. 6. of this permit. (24 hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass, unless: (A) .Bypass was unavoidable to prevent loss of life., personal injury or severe property .damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C) The permittee submitted notices as required under Paragraph c. of this section, (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the 'Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph, d. (1) of this section. 5. Upsets a. Definition: "Upset" means an exceptional incident in Which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extern caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset: An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the require.ments of paragraph c. of this condition, are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset: A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the permittee can identify the cause(s) of the upset; (2) The permittee facility was at the time being properly operated; and (3) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (4) The permittee complied with any remedial measures required under Part II, B. 2. of this perrnit. d. Burden of proof: In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. Part 11 Page 8 of 11 Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by th.e Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 21:1., .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION D. MONIT©RING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the perrnit or in the case of a new facility, on the Iast day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall he submitted to the following address: NC DENR / Division of Water Quality / Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10"/% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this perrnit and based on the manufacturer's pump curves shall not be subject to this requirement. Part Il Page 9 of 11 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the Ei4IC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air. Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as .Amended, and Regulation 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test proced.ures have been specified in this permit.. To meet the intent of the monitoring required by th detection and reporting levels that are below the permi reported down to the minimum detection or lower repor determined. capable of achieving minimum detection and then the most sensitive (method with th.e lowest possible be used. all test procedures must produce minimum ge requirements and all data generated must he of the procedure. If no approved methods are reporting levels below permit discharge requirements, detection and reporting level) approved method must Penalties for "l'°ampering The Clean Water Act provides that any person who falsifies,. tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,00{) per day of violation, or by imprisonment of not more than 4 years, or both. Records Retention Except for records of monitoring information required. by this permit related to the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. Recording Results For each measurement or sample taken pursuant to the requirerr the following information: a. b. d. The date, exact place, and time of sampling or measurements; The individual(s) who performed the sampling or measurements; The date(s) analyses were performed; The individual(s) who performed the analyses; The analytical techniques or methods used; and. The results of such analyses. is of this pc the permittee shall record 8. Inspection and Entry The permittee shall allow the ,Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a, Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and. d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters. at any location. Part .11 Page 10 of 11 SECTION E REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein. shall be consistent with the terms :and conditions of this pemilt. The discharge of any pollutant identified in this permit more frequently than or at a :level in excess of that authorized shall constitute a 'violation of the permit,. 2, Planned Chan, es The perrnittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when; a. The alteration or addition to a permitted facility may meet one of the criteria or determining .whether facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This .notification applies to pollutants which arc subicct neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (I). c. The 'alteration or addition results in a significant change in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit: .application processor not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance 'The permittee shall give advance notice to the Directoi of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements, 4. Transfers This permit: is not transferable to my person except after notice to the Director. The Director may require modification or revocation and reissuance of the pertnittee .and incorporate such other requirements as may be necessary under the Clean Water Act,. 5, Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part 11. D. 2 of this. permit) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503, or as specified in this permit., the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DA/IR. Calculations for all limitations which require averaging of measurements shall utilize an arithm.etic mean unless otherwise specified by the Director in the permit. 6. Twenty-four Hour n' a. The permit -tee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee becune aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance, Part 11 Page-11 of 11 6. b. The following shall he included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent limitation in the permit. (2) .Any upset which exceeds any effluent limitation in the permit. (3) Violation of a maximum dad y discharge limitation for any of the. pollutants listed by the Director in the permit to be reported within 24 hours, c.. The Director may waive the written report on a case -by -case basis for reports under paragraph b. above of this condition if the oral report has been received within 24. hours. Other Noncompliance The permitter shall report all instances of noncompliance not !reported under Part II, E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part IL E. 6* of this permit. 8, Other Information Where the permittec becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a perrnit application or in any report to the Director, it shall promptly submit such facts or information* Noncompliance Notification The permitter shall report •by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the follownig a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the .facility; or any other unusual circumstances, b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c* Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatmentof all or an portion of the: influent to such station or facility. Persons reporting such occurrences by telephone shall .als.o file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined. to be confidential under NCGS 143-2.15.3 (a)(2) or Section 308 of the Federal Act, 33 ESC 1318,, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may. result. in the imposition of criminal penalties as provided for in NCGS 143-215.1 (b)(2) or in Section. 309 of the Federal Act, 11. Penalties for Falsification of Reports The. Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than S10,000 per violation, or by imprisonment- for not more than two years per violation, or by both. PART III OTHER REQUIREMENTS A. Construction No construction of w,va tcwatcr treatment facilities or additions to add to the plane's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final. Plans and. Specifications have been submitted to the Division of Water Quality and written approval and Authorization to Construct has been issued. B. (houndwater lwlonite r ng The pernt.ittee shall, upon written notice from the Director of the Division of Water fual.ity, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C, Changes in :Discharges of Toxic, Substances The permittee shall notify the Permit Issuing Authori n as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any tonic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels", (1) One hundred micrograms per liter 000 µg/L); (2) Two hundred micrograms per liter (200 µg/l) for acrolein and ac:rylonitrile liter (500 µg,/L) for 2A-dinitrophenol and for 2-methyl-4.6-dinitrophcno.l; nmg/L) for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant b. That any activity has occurred or will occur which would re infrequent basis, of a toxic pollutant which is not limited in the highest of the following "notification levels"; (1) Five hundred micrograms per liter (500 ag/L); (2) One milligram per liter (1 mg/T) for antimony; (3) Ten (10) times the maximum concentration value reported for that polluta D. l ecluirennent to ContinuallyEvalnate Alternatives. toWastew t r The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action. within sixty (60) days of notification by the Division. five hundred micrograms per and one milligram per liter (1 e permit application.. ny discharge, on a non,routinc or it, if that discharge will exceed the the permit application. PART IV ANNUAL :DIINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance rnoniro.ring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H .0l05(b)(4) may cause this Division to initiate action to revoke the permit SOC PRIORITY PROJECT: No To: Permits and Engineering Unit Water Quality Section Attention: Charles Weaver Date: March 22, 2001. NPDES STAFF REPORT AND RECOMMENDATION County: Mecklenburg MRO No.: 01-17A NPDES Permit No. NC0084301 PART I - GENERAL INFORMATION Facility and Address: Hoechst Celanese Corporation Dreyfus Research Park 2300 Archdale Drive Charlotte, N.C. 28120 Date of Investigation: March 16 2001 3. Report Prepared By: Samar Bou-Ghazale, Env_Engr. I. 4, Persons Contacted and Telephone Number: Ms. Kimberly Stone, (704) 554-3020. 5. Directions to Site: From the intersection of South Boulevard and Tyvola Road in southern Mecklenburg County, travel south on. South Boulevard approximately 0.3 mile to the intersection with Archdale Avenue. Turn left. on Archdale Avenue and travel. approximately 0.1 mile to Hoechst Celanese Corporation located in the Dreyfus Research. Park at 2300 Archdale Avenue, 6. Disposal Site(s), List for all disposal sites: Latitude: 35 ° 08' 22" Longitude:- 80 ° 51' 42" Attach a 'USES Map Extract and indicate treatment plant. site on map. USGS Quad No.: Ci 15 NE 7. Size (land available fbr expansion and upgraamiL( 'es Topography (location or topographic map inch acing relationship to 100 year blood plain included): The remediation facility is not local- d in a flood plain. Page Two 9. Location of nearest dwelling: The nearest dwelling is located approximately 200 feet from the remediation facility. 10. Receiving :Stream Little Sugar Creek a. Watershed Classification: C b. River Basin and Subbasin No.: Catawba. 030834 c. Receiving stream features and down.stream uses: Excellent flow at the point of discharge. The receiving stream originates in a heavily developed/urbanized area (City of Charlotte). General "C" classification uses downstream. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS a. Volume of Wastewater: 0.1152 MGD (Design Capacity) b. What is the current permitted capacity: N/A c, Actual treatment capacity of current facility (current design capacity): N/A d. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: N/A Description of existing or substantially constructed WWT facilities: The existing facilities consist of a storage tank, six -tray air stripper followed by an activated carbon filter, a bag filter, assorted pumps, and other appurtenances necessary for the operation of the system. f. Description of proposed WWT facilities: NIA g. Possible toxic impacts to surface waters: Solvent constituents. Provided effluent limits of the permit are met, there are no expected toxic impacts to surface waters. h. Pretreatment Program (POTWs only): Not Needed. Residual handling and utilization/disposal scheme: Residuals generation is minimaland is limited to precipitated inorganics from oxidation occurring in the air stripper. Disposal is in the county landfill. Also, the carbon filters have not been replaced as of March 16,, 2001. 3 Treatment Plant Classification: Class I 4,, SIC Code(s): 8731 Wastewater Code(s): 6,6 5. MTLI Code(s): 56001 Page Three PART III - OTHER PERTINENT INFORMATION Is this facility being constructed with Construction Grant Funds (municipals only)? No 2. Special monitoring requests.. None at this time Important SOCLIOC or Compliance Schedule Dates: N/A PART IV - EVALUATION AND RECOMMENDATIONS The Permittee, Celanese Acetate, LLC., is applying for renewal of its Ground remediation permit at the Dreyfus site in Mecklenburg County. On behalf of the Permittee, Arcadis Geraghty & Miller, Inc., Consultant for Celanese Acetate, LLC., proposes the following: (quoted from the renewal application) In a meting with DENR in November 2000, it was agreed that a revised Corrective Action Plan be submitted for approval to proceed immediately with the monitored natural attenuation remedy. This submittal is anticipated in January 2000. Celanese Acetate expects DENR acceptance of this proposed alternative prior to the expiration of the current NPDES permit on August 2001. However, to allow for continued groundwater remediation in the event of unexpected delays in the approval, it is requested that NPDES permit NC0084301 be renewed. Upon implementation of the monitored natural attenuation program, a request to cancel this NPDES permit will be submitted." In a telephone conversation with Christine Albertin, with the Superfund Section in Raleigh, it was learned that. Celanese Acetate, LLC will be given an approval to start a pilot test for a natural attenuation remedy monitoring program after submittal and approval of such a plan. However, to this date no plan has been submitted. Moreover, Ms. Albertin indicated that the pilot test might not work as anticipated, therefore, there continues to be a need for the NPDES Permit. It is recommended that the NPDES Permit be renewed pending review by the Groundwater section. Signature of Report Preparer Date Water Quality Regicof Supervisor Date Mapped. edited. and pubiosbed by the , I urvey Contras by USES. NOS/NOAA, and North Carohna L etic Survey y ahctagrar;metroc metno.ds rr©rr, uv(.. _. " ray= T 4E5 F,00 ATA NCDENR Mt% Joe Ramscv Celanese Acetate,LLG P.O. Box 32414 Charlotte, North Catalina 28232 Dear Mr, Ramcv Michael F. Easley Governor William G. Ross, Jr, Secretary North Carolina Department of Environment and Natural Resources uary 8, 2001 Kerr T. Stevens, Director Division of Water Quality IVED FEB 1 6 2001 NC DEPT. OF ENVIRONMGNT AND NATURAL RESOURCES PACIORESVILLE REGIONAL OFFICE Subject: NPDES Permit renewal application Permit NC0084301 Dreyfus site Ntecklenburg County NPDES 1...Tnit personnel received your permit renewal application on j a uary 2, 2001. Thank vou for submitting this package. Thank you For submitting this :Application. I inn returning (attrtched io this letter) the check for $715,00 received wilh the application. Chiangcs in the permitting fees for INPDES facilities took effect on 1, 1999. A fee is no longer reduireci for ,NPDES permit renewal applications. The permit renewal for this facility vill he assigned to a member of the NPDFS Unit staff. The NPDES Unit has been working with at. least 2 (and as many as 5) vacant positions since October 1998. This staff shortage is delaying :ill of our permit renewals, While we do nut expect severe delays in processin; your permitrenewal, be aware that your permit is one of many our staff is currently reviewing. If this staff shortage delays reissuance of NC0084301, the existing requirements in your permit will remain in effect until the permit is renewed (or the Division takes other action). We appreciate your patience and understanding whiie we operate with a severely depleted staff. if you have anv additional duestions concerning renewal of the subject permit, please contact me at (919) 733-5083, extension 51.1. cc: Mooresville ReOunal Offic.e/Water Qtality Section N. C. Division ot Water Quality NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Internet: h2o,enristate,ncius Sincerely, Charles FL Weaver, NPDES Unit Phone: (919) 733-5083, e)dension 511 Fax:1919) 733-0719 DENR Customer Service Center: 1 800 623-7748 e-mail: charies weaver @ncmaii,nel ARCADIS GERAGHTY&MILLER NC Department of Environment and. Natural Resources Division of Water Quality/NPDES Unit 16.17 Mail Service Center Raleigh, NC 27699-1617 subject; NRDES Permit Renewal NC0084301 Dreyfus Research Park, Charlotte, NC ARCADIS Geraghty St Miller Project No, GS0235 0,0000 Dear Sir or Madam: ARCADIS Geraghty & Miller is pleased to present this National Pollutant Discharge Elimination System (NPDES) permit renewal application on behalf of Celanese Acetate,ILLC for the Dreyfus Research Park located in Charlotte, Mecklenburg County, North Carolina. No changes to the existing permit are requested. This facility operates a 0.1,15.2 MGD wastewater treatment system consisting of a six -tray air stripper and bag filter located at Dreyfus Research Park, 2300 Archdale Drive, Charlotte, Mecklenburg County. Treated wastewater discharges to Outfall 001 into Little Sugar Creek, which is classified Class C waters in the Catawba River Basin. The location of this outfall is identified on the attached USES map. This wastewater treatment, system was designed to remove groundwater impacted with tetrachloroethene (PCE) and its degradation products, treat the groundwater to remove the contaminants, and discharge the treated groundwater to Little, Sugar Creek. Analytical data indicate both PCE and trichloroethene (TCE) were below detection limits every month, evidencing the air stripper is effective in removing these organics from the wastewater stream prior to discharge to Little Sugar Creek. The attached table summarizes the monthly discharge and effluent monitoring data as previously reported on DEM Form MR-1. In the past 12 months, the average discharge was 0.0089 MGD, with a daily maximum of 0.0128 MGD. Quarterly composite samples for chronic toxicity failed in November 2000, triggering monthly sampling for chronic toxicity. pH was within the acceptable limits. Site History Celanese 'formerly utilized PCE in a dry cleaning operation in the Stoll, Building located on the property. There is an abandoned floor drain system in the Stoll Building that drains into a storm water sewer. It is thought that small spills of dry cleaning fluid were probably washed into the floor drains that discharged onto the ground downgradient of the Stoll Building. Recent investigations suggested that there is limited residual PCE in the saprolite aquifer at the former Stoll Building storm sewer outfall. Our interpretation suggests that most of the dissolved PCE in groundwater has moved downward to the fractured bedrock. ARCADIS Geraghty & Miller, Inc, 420 Park Avenue Greenville South Carolina 29601 fel 864 242 1717 Fax 864 23 9062 WATER & WASTE MANAGEMENT Greenville, South Carolina 24 January 2001 Contact: Elizabeth Rhine Direct Diali 864-241-5208 A he - wives to NPDES Discharge Since inception, the Interim Groundwater Recovery System has not removed. significant PCE from ground.water. The amount of PCE removed from groundwater can be calculated based on the discharge rate and PCE concentrations in discharged water. The discharged mass of PCE removal from groundwater on an annual basis is 0.53 lb./year. In addition to minimal PCE mass removal, the periodic groundwater analyses suggest that the interim Groundwater Recovery System may be impeding natural anaerobic PCE biodegradation near the recovery wells. The lack. of TCE and/or cis-1,2-DCE in recovery weirgroundwater analyses suggests that the interim Groundwater Recovery System may be preserving PCE in groundwater by reducing PCE degradation. The Interim Ciroundwater Recovery System may oxygenate the water by increased flow gradients and reduce PCE biodegradation. The data suggest normal dissolved oxygen concentrations impede anaerobic biodegradation. ARCADIS Geraghty & Miller has recommended cessation of the groundwater recovery system. Since the groundwater recovery has been ineffective, ARCADIS Geraghty & Miller has proposed monitored natural attenuation as the remedial system to clean up degraded groundwater at the Dreyfus Research Park facility, We believe that the results of the recent investigations summarized in the Remedial Action Plan Draft Addendum:for Monitored Natural Attenuation (ARCADIS, 31 August 2000) show that the groundwater quality conditions at the Dreyfus Research Park facility comply with North Carolina DENR 15A NCAC 21, guidance for monitored natural attenuation. In a meeting with DENR in November 2000, it was agreed that a revised Corrective Action Plan he submitted for approval to proceed immediately with the monitored. natural attenuation remedy. This submittal is anticipated in Januar>, 2000. Celanese Acetate expects DENR acceptance of this proposed alternative prior to the expiration oldie current NPDES permit on 31 August 2001, However, to allow for continued groundwater remediation in the event of unexpected delays in the approval, it is requested that NPDES perrnit NC0084301 be renewed. Upon implementation of the monitored natural attenuation program, a request to cancel this NPDES permit will be submitted. If you have any questions regarding NPDES perrnit reapplication, please call.. Sincerely, ARCADIS Geraghty & Miller, Inc, Elizabeth Rhine Senior Scientist Enclosures NPDES Permit Renewal 4 January 2001 A110235 CPT Ntil S cover k.lter • doc Page 712 NPDES PERMIT APPLICATION - SHORT FORM C-GW To be filed by persons engaged in groundwater rernediation projects N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit NC0084301 Please print or type Applicant and facility producing discharge A. Name Celanese Acetate, LLC 8. Mailing address of applicant: 1. Street address PO Box 32414 c/o Joe Ramsey 2, City Charlotte 3. County Mecklenburg 4. State . North Carolina 5, Zip Code 28232 Telephone Number ( 704 )_ 554-2000 Fax Number ( 704 ) 554-3881. e-mail address: C. Location of facility: 1. Street 2300 Archdale Drive 2. City Charlotte 3. County Mecklenburg 4. State North Carolina 5. Zip Code 28210 Telephone Number ( 704 Fax Number ( 704 ) 554-373g 554-3881 Standard Industrial Classification (SIC) codes) (if known): 2824, 2823, 282 This application is for a: New Permit Permit Renewal Permit Modification 4. Product(s) recovered (circle all that apply): Gasoline Diesel fuel olvent Other (describe) 5. (a) Check here if discharge occurs all year 1, or (b) Circle the month(s) in which discharge occurs: January February March April May June July August September October November December (c) Days per week discharge occurs: 6. Volume of wastewater discharged to receiving stream(s). 115,200 GPD* *Gallons per operating day 7. Check here if wastewater is discharged directly to the receiving stream(s) If not, state the specific discharge location: Mark the path taken by the wastewater to the receiving stream(s) on the site map. If a storm sewer is the only viable means of discharge, trace the route of the storm sewer to its discharge point(s). Short Form C-GOI Version 9-99 NPDES PERMIT APPLICATION - SHORT FORM C-GW To be filed by persons engaged in groundwater remediation projects 8. Number of separate discharge points: 1 NOTE: If the facility has separate discharge points (outfalls), include a schematic diagram of wastewater flow at the facility. 9. Name of receiving water(s) : Little Sugar Creek, Catawba River Basin This application package must include the items listed below. This ap cation will be returned if the required items are not included. D A USGS topographical map (or copy of the relevant portion) which shows all outfalls • A report of alternatives to surface water discharge as outlined by the Division's "'Guidance for Evaluation of Wastewater Disposal Alternatives" (required by 15A NCAC 2h1,0105 (c)) • A summary of the most recent analytical results containing the maximum values for each chemical detected Applications for new (un-permitted) discharoes,must also include the items listed below. This application will be returned if the required items are not included. o An engineering proposal describing the remediation project in detail (required by 15A NCAC 21-1.0105 (c)) :j If the treatment system will discharge to a storm sewer, attach written approval from the municipality responsible for the sewer. o A list of any chemicals found in detectable amounts at the site, with the maximum observed concentration reported for each chemical (the most recent sample must be collected less than one year prior to the date of this application) o A summary of analytical results containing the maximum values for each chemical detected o The removal efficiency of each compound detected (if known) For fuel remediation projects, analyses for volatile organic compounds (VOCs) should be performed. Analyses for any fuel additives likely to be present at the site should also be performed, At minimum, analyses should be performed for the following compounds: benzene* toluene* ethylbenzene* xylene* lead methyl tert-butylether (MTBE) dibromoethane (EDB) 12-dichloroethane isopropyl ether napthaiene phenol ran EPA -approved method capable of detection levels to 1 ppb should be used to detect these compounds). For solvents or unidentified projects, an EPA Method 624/625 analysis should be performed. The data submitted with this application should include the ten largest peaks not identified as targeted compounds and not present in the procedural blank. These peaks should be identified and approximately quantitated (as per the same restrictions found on the NC DENR/DWQ Annual Pollutant Analysis Monitoring (APAM) Requirement Reporting Form A). If metals or pesticides are suspected to be present, these compounds should be analyzed to the same detection level as presented in the NC APAM, I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed name o Signa Person Signing e o Applicant si 5EcrcE5 SEC Title Date 1 North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both, (18 U,S,C, Section 1001 provides a punishment by a fine of not more than $10,04 or imprisonment for not more than 5 years, or both, for a similar offense) Short Form C-GW Version 9-99 ARCADIS GERAGHTY&MILLER 420 Park Avenue„ Posl Mire Box 1717 = Greenville, South CoroGrno 29602--1717 tie1: 864/242-1717Fax, 864/235-9062 CHARLOTTE EAST QUADRANGLE NORTH CAR©UNA-MECKLENE3URG COUNTY 7.5 MEN. SERPES .35080-B7-TF-024 CELANESE ACETATE LLC DREYFUS RESEARCH PARK NC0084301 1 PRcuE& MaNAi " E. RHE. DRATITH 1, PROM PROJECT NUNBER 1� EPA'R14ENT MANAGER 6, FRONEBEERGER CHECKED E. RHiNE Pe December er 1999 tot) 2000 200 20 200 2000 jut` 20 August 2000 terl er 2000 October e ° 2000 Ntemliet 201)0 April 144a Average .1152 aximat Not Seciletl Nc)t Specified <.:.5 0,0091 0,0097 0.0091 0,0099' 0,0093 .0109 94 t,l} 12 ),11095 0,0109 d9 0.0094 0,0097 90 0.0095 0.01)84 0.0093 9.91) t .13{.1 7 0.0109 0.0086 0.0083 0,008 0.0086 0.0076 d--1197i 0.0089 0.0084 0,0086 0,5 0.0049 0.0082 1).t)74 0,0072 e fus ch Park, ne <5 `0„5 11.5 <5 0.5 N Pass N, N Pa, N NA Fail "ass Pass .0-9.0 N 7;f 7. „5 7. . 7. 8,5 b 8.6 7i State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Manageme James B. Hunt, Jr„ Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr„ P,E., Director July 1, 1994 Hoechst Celanese Corporation P.O. Box 32414 Charlotte NC 28232-2414 Dear Ms. Carter ee NA I -I Nil Fl C'. DEPT, OP :MENT, Ff ,ar,77- . DIV1S/ON OF ENV#+ 1, L1r'FNE ESV[LLE R"ESIONAL Subject: NPDES Permit Application NPDES Permit No.NC0084301 Dreyfus Research Park Mecklenburg County This is to acknowledge receipt of the following documents on June 22, 1994: 'q Application Form Engineering Proposal. (for proposed control facilities), Request for permit renewal, Application Processing Fee of $400.00, .,., Engineering Economics Alternatives Analysis, Local Government. Signoff, Source Reduction and Recycling, Interbasin Transfer, other Monitoring Data, The items checked below are needed before review can begin: Application Form Engineering proposal (see attachment), Application Processing Fee of .Delegation of Authority (see attached) Biocide Sheet fsee attached) Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, other P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal opportun ty Affirmative Action Employer 50% recycled/ 10% post -consumer paper If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to Greg Nizih (919/733-5083) of our Permits Unit fo review. You will be advised ot any comments recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this applications, please contact the review person listed above. Sincerely, CC: Moores Lile Regional Office, -4-t/Co1e Hjsuliifls, P.E. ATA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secrete June 22, 2006 Mr. Richard Ramirez Celanese Corporation 1601 West LBJ Freeway Dallas, TX 75234 . - MCXAESVILLE RMONAL OF JUN : f') ,„. Subject: Waiver of Monthly Reporting Requirement S CRON NPDES Permit Dreyfus Resea Mecklenburg County Dear Mr. Ramirez: The Division has reviewed your letter of May 2, 2006, which states the subject facility is not being operated and therefore is not producing any wastewater discharge. You indicated the facility wishes to dismantle the existing remediation system. After considering the recommendations of the staff in the Mooresville Regional Office, I have agreed to waive the requirement to submit monthly DMRs for the subject facility, effective June 1, 2006. The DMRs up through (and induding) May 2006 should be submitted as usual. You are also granted permission to remove the remediation system. Be advised that if and when any wastewater discharge resumes, the discharge must be monitored as per the terms of the NPDES permit and other applicable rules or statutes. Please keep the Mooresville Regional Office apprised of any pertinent developments that arise regarding this facility, especially if the facility is re -activated. While requirements for operator visitation, monitoring and reporting are being waived, your company is still required to pay the Annual Administering and Compliance Monitoring Fee that is associated with this and all NPDES permits. If you have any questions, or if you wish to request rescission of this permit, contact Charles H. Weaver, Jr. at 919 733-5083, extension 511. Sincerely, cc: Central Files klooresville Regional Office bake Parker NPDES Files 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 733-5083 / FAX 919 733-0719 / Internet: h2o.enr.state,ncus An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper One North Carolina ,Naturally North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor June 24, 2005 Mr. Rick Ramirez Celanese Americas Corp. 2848 Cherry Road Suite 100 Rock Hill, SC 29730 William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director SUBJECT: Compliance Evaluation Inspection Celanese Acetate, L.L.C. Dreyfus Research Park GWRS NPDES Permit No. NC0084301 Mecklenburg County, NC Dear Mr. Rami On June 17, 2005, Ms. Olivia Hutchins of the Mecklenburg County Water Quality Program (MCWQP) conducted an inspection at the subject facility, This inspection was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. The enclosed report should be self-explanatory. If you have any questions concerning this report or any other matters, please do not hesitate to call Mr. Richard Bridgeman or me at this Office, Enclosure cc: Rusty Rozzelle, MCWQP DRG/ojh Fel s WQ Celanese AcetateO©843OLL©6O5 Sincerely, 1). Rex Gleason, P.E. Surface Water Protection Regional. Supervisor Mooresville Regional Office 610 East Center Avenue, Suite 301, Moores Phone: 704-663-1699 / Fax: 704.663-6040 / North Carolina 28115 emet: h2_o,enr.state.nc,us An Equal Opportunity/Affirmative Action Employer - 50% Recycled/ er Paper NottCaro na atu ailj Transaction N Inspection Work 0.4 nitcd States Environmental Protection Agency, Washington., DC 20460 Form Approved NPDES Compliance Inspection Report Arc" OMB No, 2040-0003 North Carolina Department of Environment and -Natural Resources Code 2qf Division of Water Quality, Mooresville Regional Office NCDENR Section A: NationalData System Coding NPDES 'Permit No, YR/MO'DAY inspection 'lrype NC0084301 05,706/17 Inspector Remarks: Ins_p_ector: .Mecklenburg, County Water Quality ays Facility Self -Monitoring Evaluation Rating Bi 5 Name and Location of Facility inspected: Celanese Acetate El.„C, Dreyfus Research Park GWRS 2300 Archdale Drive. Mecklenburg County Section B: Facility Data QA N Name(s) of On -Site 'Representatives -------Title(s)------Phone No(s): Mr, Larry Brooks/Operator in Responsible Charge/704-432-2917 ame and Address of Responsi Mr Rick Ramirez 48 Cherry Road, Suite 100 ck Hill, SC 29730 J Permit DE Records/Reports. NJ Facility Site Review ErnuentiReceiv lg. Waters kAll areas are rated satisfactory Signature(s) of inspector(): ‘ 2 0 livia J. Hutchins Signature of Reviewer: \pproal.Expires Entry Time: 950 am Permit E Exit Time: 10:10 am Date: une 17, 2005 7/31/85 acih Type ve Date: November 1, 2001 Permit Expiration Date: July 31, 2005 'enior Remediation Fhone No. 803-325-6180 Section C: Areas Evaluated During Inspection Flow Measurement Operations & Maintenance E Self -Monitoring Program L Compliance, Schedules El Sludge Handling/Disposal Pretreatment Program aboratory LJ Stormwater Section D: Summary of Findings/Comments unless otherwise indicated. See Attached Sheets Agency/Office/Telephone: MCINQP/(704) 336-5500 Agency/Office EPA Form 3560-3 (R..evised 3-85) Previous Editions are Ohsole anager Contacted? No Li Sewer Overflow [1] Pollution Prevention ri Multimedia El Other: GENERAL: The facility was last inspected on May 2, 2002 by Mr. Derrick A. Barris of the Mecklenburg County Water Quality Program (MCWQP). A Compliance Evaluation Inspection report was issued on May 20, 2002, PERMIT: The portion of the facility associated with the NPDES treatment works and discharge consists of a groundwater remediation system (GWRS) with an influent holding/settling tank, two air stripper racks, effluent clearwell with effluent pumps and sock filters, and continuous recording effluent flow measurement. The facility was issued a new NPDES permit on September 26, 2001. The permit became effective November 1, 2001 and expires July 31, 2005. A permit renewal application is being processed. The current permit properly describes the facility and appears adequate for the waste stream being treated. RECORDS/REPORTS: Discharge Monitoring Reports (D1 Rs) were reviewed for the period November 2003 through February 2005. Records, reports and Logs are clear and well maintained. FACILITY SITE REVIEW: During the last inspection, the ground water remediation system was involved in a trial shut down period for six (6) months. For this inspection, the ground water remediation system remains shut down, but the current permit has not been rescinded. The systems last discharge was in November 2001. FLOW MEASUREMENT: Flow measurement is accomplished using a totalizer/continuous recording flow meter on the effluent pumps in accordance with NPDES permit requirements. LABORATORY: Analysis of effluent samples is performed by Prism Labs. Chronic Toxicity analysis is performed by ETT Environmental Inc. Both laboratories are certified by the State of North Carolina to perform analysis on all parameters specified in the permit. Prism Labs and ETT Environmental Inc. were not evaluated under this inspection. EFFLUENT t;ATERS: The system discharges into Little Sugar C - k, which is a Class C water in the Catawba River Basin. There has not been a discharge t the receivingwaters rorr the groundwater e ediation system since November 2001. SELF-MONITO NG FROG Dischargege Monitoring Re s s ere reviewed for the period ovem 2003 through e 2005. No disc ge has occurred during this period. OPERATIONS A ENS : The system was shut down at the time the inspec' aeed to be very well maintained. on. ever, the fa ty d e NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F, Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director November 29. 2004 Joe Ramsey Celanese Acetate LLC 2848 Cherry Road, Suite 100 Rock Hill, SC 29730 Subject: Renewal Notice NPDES Permit NC0084301 Celanese Acetate LLC Mecklenburg County Dear Permittee: Your NPDES permit expires on July 31, 2005. Federal (40 CFR 122.41) and North Carolina (15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal application, you may disregard this notice. To satisfy this requirement, your renewal package must be sent to the Division postmarked no later than February 1, 2005. Failure to request renewal by this date may resutt in a civil assessment of at least $500.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after July 31, 2005, the current permit must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215A; unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact me at the telephone number or address listed below. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions, please contact me at the telephone number or e-mail address listed below. Sincerely, / Charles H. Weaver, Jr. NPDES Unit cc: Central Files Mooresville Regional Office Water Quality Section NPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 733-5083, extension 511 / FAX 919 733-0719 / charles.weaverancmail.net N 0 V TS ( 2004 One North Carolin a uiailg An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper NPDES Permit NC0084301 Celanese Acetate LLC Mecklenburg County The following hers are REQUIRED for all renewal packages: A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. j The completedapplication form (copy attached), signed by the pernaittee or an Authorized Representative, Submit one signed original and two copies. If an Authorized. Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part II.8.11.b of the existing NPDES permit).. IJ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If wur facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original, and two copies. The follo be submitt d b a or Industrial facilities discha process wastewater. Industrial facilities classified as Primary Industries (see Appendices AD to Title 40 of the Code of Federal Regulations, Part 122) and ALL Municipal facilities with a permitted flow ? 1,0 MGD must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122,21. The above requirement does NOT apply to privately owned facilities treating WO% domestic wastewater, or facilities which discharge non -process waste water (`cooling water, filter backwash, etc; PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. Send the completed renewal package to: Mr. Charles H. Weaver, Jr. NC DENR / Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 SEP-26-2002 Til FAX NO, P. 01 tified Mail 7000 0600 0029 1335 81.90 rtrn Ra (Apt to Kimberly L. S. Watson, REM September 18, 2002 Kevin liowd ` n Environmental Sciences Branch Division of Water Quality 1621 Mail Service Center Raleieh, North Carolina 27699 RECEI D SEP 25,20 2 Environmental Bciecas Branch Celan ese A C E' T Ar T E Cainese Ac°latc LLC 17,Q. Box 32414 Chnriorte, NC 28232-2414 704 55,1 21)0(1 Subyeci: Kimberly' Watson; Celanese Acetate LLC - Senior Environmental Engineer Celanese Acetate TAX- Dreyfus Research Park (DRP) NPDES NC t 1: 43011. Dear Mr. Bowden: We are pleased to inform you that we have ERM NC, PC, as a full-time., permanent cm Park. Previously, Ms. Watson was acontra She will now hold the position ofsite Seni4 to be responsible for day-to-day environmental compliance and environmental rnattagernent oaf the Dreyfus Research Park's ,environmental activities with my oversight, Plc N 1' body Watson, formerly employed with ref f'clr4rtese Acetate LLC - Dreyfus Research ed environmental professional with the DRP site. onmental Engineer. Ms. Watson will continue continue to contact her or me with. any help or questions you may have rea)•ding the S permit tend its ehr©nic toxicity testing. Ms. Watson's new mailing address is: Kimberly Watson. REM Senior Environmental Etmir Celanese Acetate LLC Dreyfus Ressearch Park 2300 Archdale Drive Charlotte, NC 282`26 Telephone: (704) 554-3020 nmt looking forward to our positive wo king relationship with the Environmental Branch. Please' call me at 704/554-2132 if you should have any questions. Sincerely, CELANESE ACETATE LLC brenas, Jr, is s Manaver Department of Envi Michael F. Easley Governor ialliarn G. Ross, Jr., Secretary ment and Natural Resources Gregory J. Thorpe, Ph.a, Acting Director Division of Water Quality May 20, 2002 Ms. Kimberly Watson Celanese Acetate, L.L.C. Dreyfus Research Park 2300 Archdale Drive Charlotte, NC 28232-2414 SUBJECT: Compliance Evaluation Inspection. Celanese Acetate, L.L.C. NPDES Permit No. NC0084301 Mecklenburg County, NC Dear Ms. Watson: On May 2, 2002, Mr. Derrick A. Harris of the Mecklenburg County Water Quality Program (MCWQP) conducted an inspection at the subject facility. This inspection was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. The enclosed report should be self-explanatory.. If you have any questions concerning this report or any other matters, please do not hesitate to call Mr, Richard Bridgernan or me at this Office. Enclosure cc: Rusty Roi7elle, MCWQP DRG/dah FILE: WQ Celanese Acetate 0084301,0502 NCNBR Customer Servic 1 800 623- 7 748 Sincerely, . � ()') D. Rex Gleason, P.E. Water Quality Regional Supervisor Division of Water Quality 919 North Main Street Mooresville, NC 28115 Phone ,704) 663-1699 Fax (704) 663-6040 United States Environmental. Protection Agency, Washington, DC 20460 NPDES Compliance Inspection Report. North Carolina Department of Environment and Natural Resources Division of Water Quality, Mooresville Regional Office NCDENR Form Approved OMB No, 2040-0003 Approval Expires 7/31/85 on A: National Data System Coding Transaction Code NPDES Permit No. YR/MO/DAY Inspection Type Inspector Facility Type 5 NC0084301 02/05/02 C 2 Remarks: Inspector: Mecklenburg County Water Quality Inspection Work Days Facility Self -Monitoring Evaluation Rating BI QA Reserved 1.0 .3 Section B: Facility Data Name and Location of Facility Inspected: Celanese Acetate L.L.C. Dreyfus Research Park GWRS 2300 Archdale Drive Mecklenburg County Name(s) of On -Site Representatives -----Title(s) Phone No(s): Ms, Kimberly Watson/Senior Environmental Engine-en/704-554-3020 Name and Address of Responsible 0 • cial: Ms. Kimberly Watson 2300 Archdale Drive Charione, NC 28232-.2414 Entry Time: 10:00 am Exit Time: 10:59 .am Date: Ma v 2, 2002 Permit Effective Date November I, 2001 nit Expiration Date: July 31, 2005 Title: Semor En onrnenta[Engineer Phone No. 704-554-3020 Contacted? No FrE Permit Records/Reports Facility Site Review Section C: Areas Evaluated During Inspection Flow Measurement Self -Monitoring Program E Compliance Schedules Operations & Maintenance LJ Sewer Overflow 0 Sludge Handling/Disposal 0 Pollution Prevention Pre-treatment Program ten eceiving Waters Laboratory fl Stormwater Section D: Summary of Findings/Comments E Multimedia Other: s are rated satisfactors unless otherwisedicated. See Attached Sheet for Summary Signature(s) of Inspector(s): Derrick A. 42 Agency/Office/Telephone: MCWQP/(704) 336-5500 Signature of Reviewer: Agency/Office Date: May 6, 2002 D te: EPA Form 3560-3 (Revised 3-85) Previous ditions are Obsolete GENERA The facility was last inspected on June 7, 2001 by Mr. Derrick A. Harris ofthe Mecklenburg County Water Quality Program (MCWQP). A Compliance Evaluation inspection report was issued on June 21, 2001. PERMIT: The portion of the facility associated with the NPDES treatment works and discharge consists of a groundwater remediation system (GWRS) with the influent holding/settling tank, two air stripper racks, effluent clearwell with effluent pumps and sock filters, and continuous recording effluent flow measurement. The facility was issued a new NPDES permit on September 26, 2001. The permit became effective November 1, 2001 and expires July 31, 2005. The current permit properly describes the facility and appears adequate for the waste stream being treated. RECORDS/REPORTS: Discharge Monitoring Reports DMRs) were reviewed for the period March 2001 through February 2002. Records, reports and logs are clear and well maintained. FACILITY SITE REVIEW: The ground water remediation system is currently involved in a trial shut down period for six (6) months. The system's last discharge was in November 2001. The trial period is scheduled to be complete May 31, 2002. Celanese Acetate will meet with DENR on May 9, 2002 to determine if the trail shut down will result in a permanent shut down and a rescission of the current permit. The facility discharges to Little Sugar Creek, which is Class C water in the Catawba River Basin. FLOW MEASUREMENT: Flow measurement is accomplished using a totalizer/continuous recording flow meter on the effluent pumps in accordance with NPDES permit requirements. Calibration of the flow measurement device is performed semi-annually. LABORATORY: TOR Analysis of eff°luent samples is performed by Prism Labs, Clunnic Toxicit al}psis i performed by ETT Environmental Inc. Both laboratories are certified by the State of Now Carolina to perform alyzsis on all parameters specified in the permit, Prism Labs and El„l Environmental Inc, were not evaluated under this inspection,. EFFLUENT UE1 I' :"EIVIN . ATE : The system discharges River Basin. Sugar Creek, which is a There has not been a discharge tc the ._ eiving - system since November 2001. SELF -MONITORING FIR s Cwad o the it the Catawba o d water rernediation Discharge Monitoring Rep its D R,$) sere reviewed for the period March 200i through February 2002. The reports indicate that the facility was n eting permit effluent limits and monitoring requirements durinthis period. OPERATIONS NTEl Al E: The system shut down at the time of the inspection.. Hoy ever, the facility and site appeared to be very well maintained,. The current overall operating strategy for the groundwater remediation system appears acceptable for the size and type of facility. rth Carolina. partment of ironment and Natural Resources Water Pollution Control System Operator Certification Commission taI lay, Governor Ross r.. Secretary Co H. Sullins, Chairman CERTIFIED MAIL RET1JR.N RECEIPT REQUESTED Mr. Joe D. Ramsey Celanese Acetate, LLC P.O, Box 32414 Charlotte, NC 28232-2.414 System:. ClassificatrPhysical Chen ical Subject: Designation of ORC and Backup ORC for Physical / Chemical Permit: NC008401 NCDENR October Dear Mr. Ramsey: The Water Pollution Control System Operators Certification Comrnissiun adopted Rule 15A NCAC 8G .0306, Classification of Physical / Chemical Systems, effective April 1, 1999. In order to insure the proper operation and maintenance of these systems, this Rule requires that all systems permitted for a physical / chemical process to treat wastewater be classified as physical / chemical systems. If the subject physical / chemical system consists of systems designed for (1) the remediation of contaminated groundwater, or (2) that utilizes a primarily physical process to treat wastewaters, (with the exception of reverse osmosis, electrodialysis, and utrafiltration systems), then that system shall be classified as a Grade I Physical / Chemical. Water.Polluti©n Control System, Rule 15A NCAC 8G .0306(a) If the subject physical / chemical system consists of systems that utilizes a primarily chemical. process to treat wastewaters (including those systems whose treatment processes are auainented physical processes), they shall be classified as a Grade II Physical / Chemical. Water Pollution Control System. Reverse osmosis, electrodialysis, and utrafiftration systems shall also be classified as Grade II Physical / Chemical Water Pollution Control System. Rule 15A NCAC 8G .0306(b) If the water pollution control system that has, as part of its treatment process, biological water pollution control system that may be classified under Rule .0302, then that system shall be subject to additional classification as a biological water pollution control system. Rule 15A NCAC 8G .0306(c) Any water pollution control. system subject, to classification under Rule .0302. of this Section, utilizing a physical / chemical process to enhance an activated sludge or fixed growth process, shall not be subject to additional classification, Rule 15A NCAC 8G .0306(d) 1618 Mail Service Center, Raleigh, North Carolina 27699-16I8 Phone. 919 — 733-0026 1 FAX: 919 — 733-1338 `l 2001 AN EQUAL OPPORTUNITY l AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED / ➢0% POST CONSUMER PAPER The Water Pollution Control System Operators Certification Commission hereby classifies your system as a Grade 1, Physical Chemical System. This classification is based on information submitted in your application for a NPDES permit and/or based on the information you provided in the physical chemical classificati n survey that you completed during the months of April -:May 2001. As required by Rule 15A NCAC 8G .0202(2) and the subject permit, a certified Operator in Responsible Charge (ORC) and back-up operator of the appropriate type must be designated for each classified system. Your system re uires an ORC and back-up operator who hold valid ,physical / chemical operator certificates. Please complete and return the enclosed designation form to this office by December 31, 2003. Failure to designate a properly certified ORC and back-up operator is a violation of the permit issued for this system. In accordance with Rule 1.5A NCAC 8G ;0406(b), individuals presently working at physical / chemical water pollution control systems holding a valid Grade I, Il, III, or W wastewater treatment plant operator certification, may apply for a conditional operators physical / chemical certificate without examination. He or she may do so if, he or she has one year experience and has successfully completed a training school sponsored or co -sponsored by the Com.mission for Grade I or Grade 2 Physical / Chemical Water Pollution Control System Operators. This conditional certification allows the bearer to act as the ORC or Backup ORC of that System only. This conditional certification must be renewed annually per section .0700 of the rules. The Rules for this certification as well as others is found on the UWQ/Tec.hni.cal Assistance and Certification Unit web page(http://h20.enr.sta'te.nc.us/tacui/). Plans are now being made to conduct the first physical chemical school in January 15--18, 2002 at the McKirnrnon Center in Raleigh. This school is co -sponsored by AWWA/WEA and the NC Water Pollution Control System Operators Certification Commission. As soon as arrangements for the school are finalized you will receive more information. If we can be of assistance or you have any questions concerning this requirement, please call James Pugh at 919-733-0026, ext. 341 or e-mail: Jannes.Pugh@ncmail.net. Sincerely, Tony Arnold, Super.isor Technical Assistance and Certification Unit Encl , sures 4R 0 Central Files TAC Facility Files 919 North. Main Street State of North Carolina Department of Environment and. Natural Resources Division of Water Quality Mooresville, North Carolina 28115 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7091 MOO gaol '7‘3.)- 31g-1 Mr. Joe Ramsey Celanese. Acetate, LLC PO Box 32414 Charlotte, .North. Carolina 282. SUBJECT: Dear Mr. Ramsey: October !"2P NOTICE OF VIOLATION Effluent Toxicity Testing NPDES Permit No. NCOO84301 Celanese Acetate,. LLC Treatment Facility Mecklenburg County This fs to inform you that a review of your toxicity self -monitoring report form for the month of August 2001 indicates a violation of the toxicity limitation specified in your NPDES Permit, You should, take whatever remedial actions are necessary to eliminate the conditions causing the effluent toxicity violation(s). Your efforts may include conducting a Toxicity Reduction Evaluation (TRE) which is a site -specific study designed to identify the causative agents of effluent toxicity, isolate the sources of toxicity, evaluate the effectiveness of toxicity control options, and then confirm reductions in effluent toxicity. Please be aware that North Carolina. General Statutes provide for assessment of civil penalties for violations of NPDES permit limitations and requirements. The reverse side of this Notice contains important infornation concerning your Whole Effluent Toxicity Monitoring and Reporting. Requirements. Please note updated mailing addresses for submitting your Discharge Monitoring Reports (DMRs) and Aquatic Toxicity (AT) Test Forrns. We encourage you to review this information and if it would be helpful to discuss this situation or possible solutions to resolve effluent toxicity noncompliance, please contact. Mr. John Lesley with this office at (704) 663- 1699. Regional Water Quality Supervisor cc: Aquatic Toxicology Unit Central Files WHOLE EFFLUENT TOXICITY MONITORING AND REPORTING INFORMATION The following items are provided. in an effort to assist you with identifying critical and sometimes overlooked toxicity testin.g and reporting information, Please take time .to review this information. The items below do not address or include all the toxicity testing andl reporting requirements contained in your NPDES permit If you should have any questions about your toxicity testing requirement, please contact Mr. Kevin Bowden with the Aquatic Toxicology Unit at (919) 733-2136 or another Unit representative at the same number, The permittee is responsible for ensuring that toxicitytesting is conducted according to the permit requirement and that toxicity report forms are appropriately filed„ The reporting of whole effluent toxicity testing data is a dual requirement. All toxicity test results must be entered (with the appropriate parameter code) on your monthly Discharge Monitoring Report which is submitted to: North Carolina Division of Water Qua t Central Files. 1617 Mail Service Center Raleigh, NC 27699-1617 IN ADDITION Toxicity test data (original "AT" form) must be submitted to the following address. North Carolina Division of Water .Quality Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina. 27699-1621 Toxicity test res,ults shall be flied with the Environmental Sciences Branch no later than 30 days after the end of the reporting period (eg,,January test result is due by, the end of February). Toxicity test condition language contained in your NPDES permit. may require use of multiple concentration toxicity testing upon failure of any single quarterly toxicity test, If the initial pass/fail test fails or if the chronic. value is lower than the permit limit, then at least two multiple concentration toxicity tests (one per month) will be conducted over the following two months. As many analyses as can be completed will be accepted. If your NPDES permit does not require use of multiple concentration toxicity testing upon failure of any single quarterly test, you may choose to conduct either single concentration toxicity testing or multiple concentration toxicity testing per the Division's WET enforcement initiatives effective July 1, 1.999, Follow-up multiple concentration toxicity testing will. influence the Division's enforcement response. Toxicity testing months are specified by the NPDES Permit, except for NPDES Permits which contain episodic toxicity monitoring requirements (eg, if the testing months specified in your NPDES permit are March, June, September, and December, then toxicity testing must be conducted during these months). If your NPDES Permit specifies episodic monitoring and your facility does not have a discharge from January "- June 30, then you must provide written notification to the Environmental Sciences Branch by June 30 that a discharge did not occur during the first six months of the calendar year, If you receive notification from your contract laboratory that a test was invalidated, you should immediately notifi, the Environmental. Sciences Branch at (919) 733-21.36 and provide writtendocumentation indicating why the test was invalidated and the date when follow-up testing will occur. If your facility is required to conduct toxicity testing during a month in which no discharge occurs, you should complete the information block located at the top of the AT form indicating the facility name, permit number, pipe number, county and the month/year of the subject report. You should also write "No Flow" on the AT form, sign the form and submit following normal procedures. The Aquatic Toxicity Test forms shall be signed by the facility's Operator in Responsible Charge (ORC) except for facilities which have not received a .facility classification, In these cases, a duly authorized facility representative must sign the AT form. The AT form must also be signed by the performing lab supervisor. To determine if your AT test forms were received on time by the Division of Water Quality, you mayconsider submitting your toxicity test results certified mail, return receipt requested to the Environmental Sciences Branch, h Carolina 1):\ Department of Environment and Natural Resources Water Pollution Control System Operator Certification Commission Michael F. Easley, Governor William G. Ross jr., Secretary Coleen H. Sullins, Chairman, CERTIF1ED MAIL RETURN RECEIPT REOUESTED Mr, Joe D. Ramsey Celanese Acetate, LLC P.O. Box 32414 Charlotte, NC 28232-2414 Dear M NCDENR October 2, 2001 71" C' System: -GoldstoryGuif-S:anitary-Distriet-WastewaterTretatiireit-t-S-t,rn Classification: Grade 1 Physical Chemical System Subject: Designation of ORC and Backup ORC for Physical / Chemical Permit: NC0084301 /- -Ramsey: The Water Pollution Control System Operators Certification Commission adopted Rule 15A NCAC SG .0306, Classification of Physical/ Chemical Systems, effective April 1., 1999. In order to insure the proper operation and maintenance of these systems, this Rule requires that all systems permitted for a physical / chemical process to treat wastewater be classified as physical / chemical systems. If the subject physical / chemical system consists of systems designed for (1) the remediation of contaminated groundwater, or (2) that utilizes a primarily physical process to treat wastewaters, (with the exception of reverse osmosis, electrodialysis, and utrafiltration systems), then that system shall be classified as a Grade 1 Physical ./ Chemical Water Pollution Control System. Rule 15A NCAC 8G .0306(a) If the subject physical / chemical system consists of systems that unhzes a primarily chemical process to treat wastewaters (including those systems whose treatment processes are augmented physical processes), they shall be classified as a Grade [1 Physical / Chemical Water Pollution Control System. Reverse osmosis, electrodialysis, and utrafiltration systems shall also be classified as Grade II Physical / Chemical Water Pollution Control System. Rule 15A NCAC 8G .0306(b) If the water pollution control system that has, as part of its treatment process, biological water pollution control system that may be classified under Rule .0302, then that system shall be subject to additional classification as a bl.ologiCal water pollution control system. Rule 15.A NCAC 8G .0306(c) Any water pollution control system subject to classification under Rule .0302 of this Section, utilizing a physical / chemical process to enhance an activated sludge or fixed growth process, shall not be subject to additional classification. Rule 15A NCAC 8G .0306(d) 1618 Mail Service Center, Raleigh, North Carolina 27699-1618 Phone: 919 - 733-W26 1 FAX: 919 -733-1338 AN EQUAL OPPORTUNITY \ AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED / LO% POST CONSUMER PAPER The Water Pollution Control System Operators Certification Cornmissiran hereby classifies your system as a Grade 1 Physical Chemical System. This classification is based on information submitted in your application for a NPDES permit and/or based on the information you provided in the physical chemical classification survey that you completed during the months of April -May 2001, As required by Rule 1.5A NCAC 8G .0202(2) and the subject permit, a certified Operator in Responsible Charge (ORC) and back-up operator of the appropriate type must be designated for each classified system. Your system requires an ORC and back-up operator who hold valid physical / chemical operator certificates. Please complete and return the enclosed designation form to this office by December 31, 2003. Failure to designate a properly certified ORC and back-up operator is a violation of the permit issued for this sysern. fn accordance with. Rule 15A NCAC 8G .0406(b), individuals presently working at physical / chemical water pollution control. systems holding a valid Grade 1, Il, 1Jl, or 1V wastewater treatment plant operator certification, may apply for a conditional operators physical / chemical certificate without examination. He or she may do so if, he or she has one year experience and has successfully completed a training school sponsored or co -sponsored by the Commission for Grade 1 or Grade 2 Physical / Chemical Water Pollution. Control System Operators. This conditional certification allows the bearer to act as the ORC or Backup ORC of that System only. This conditional certification must be renewed annually per section ,0700 of the rules, The Rules for this certification as well as others is found on the DWQ/Technical Assistance and Certification Unit web page (http://h20,enr.state.n.c.us/tacul). Plans are now being, made to conduct the first physical chemical school in January 15-18, 2002 at the McKimmon Center in Raleigh, This school is co -sponsored by AW''WA WEA and the NC Water Pollution Control System. Operators Certification Commission, As soon as arrangements for the school are finalized you will receive more information. If we can be of assistance or you have any questions concerning this requirement, please call James -Pugh at 919-733-O026, ext. 341 or e-mail: James.Pugh@ncmail.net. Sincerel Tony Arnold, Supervisor Technical Assistance and Certification Unit Enclosures cN WSRO Central Files TAC Facility Files .DERT., OF ENVIRONMEiti AND NATURAL RE,SOUR,CES \olilliam G. Ross, Jr_ Secretary PiE94)14111.pfXRCEnvironment and Natural Resources Michael F. Easley, Governor State of North Carolina Kerr T. Stevens, DireOtor Division of Water Quality Mr, Joe D. Ramsey, Site Services Section Celanese Acetate „ LLC P.O. Box 32414 Charlotte, North Carolina 2823.2-2414 Dear NV Ramsev. JUL 2 3 2001 July 11, 2001. ader WATER QUALITY SECTION Subject: DRAFT NPDES Permit No. NC0084301 Celanese Acetate, LLC - Groundwater Treatment System Charlotte Mecklenburg County According to your permit renewal request received February 2, 2001. the Division of Water Quahtv (the Division) has reviewed your application and compliance histot-y, and hereby transmits this permit draft for your review and comment, This draft contains no significant changes to the previous permit effluent limits and monitoringrequirements. Please be advised that this facility discharges to an officially' designated -impaired stream.," Little Sugar Creek has been identified and listed 1NCDENR DWQ 303(d) list] as impaired due to the presence of "...fecal coliform..,and sediment based on biological impairment:" The Division acknowledges your efforts to validate problematic Whole Effluent Toxicity (WET) test results submitted in January of 2001„ Thank you for persisting to obtain valid results and your continued efforts to protect the :receiving stream. The Division also acknowledges your intent to discontinue discharging during this permit cycle., pending approval of an amended Corrective Action Plan (CAP), and to request that this permit be rescinded. Concurrent with this notification, the Division is publishing a notice in the newspapers having general circulation in the Mecklenburg County area, soliciting public comment on this permit draft, Please provide any comments you may have regarding this draft to DENR / DWQ / NPDES Unit no later than August 28, 2001. Following the 30-day public comment period, the Division will review all pertinentcomments and take appropriate action prior to issuing a final permit. If you have questions concerning this draft permit, please call me at (91.9) 733-5083. extension 597. lspe' oe Corporo. , 1 . NPDES Unit Enclosure.: NPDES.Permit NC.00843 LL Mooresville Regional Office„ 'Water Quality Sect a d Fact sheeU Draft Per NPDES Unii, [Draft Permit and Fact Sheetj Aquatic,Toxicology Unit; [Draft Permit and Fact Sheet]. Mecklenburt, County Dpartment ofEn.vironrnental Protection; [Draft Per . t and Fact Sheet] NCDENR North Carolina Division of Water Quality 1617 Mait Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1 800 623-7748 NPDES Permit No. NC0084301 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE :LII IINATION SYSTEM (NPDES) In compliance with the provision of North Caro a General Statute 143-215.1, other lawful standards and re aflations promulgated and adopted ley the North Carolina Environmental Ivlanagement C rr'mission, and the Federal, Water Pollution Control Act, as amended, Celanese Acetate, LLC eby authorized to discharge wastewater from a facility 1c dated at Dreyfus Research Park 2300 Archdale Drive, Charlotte Mecklenburg County to receiving waters designated as Little Sugar Creek within the Catawba River Basin, in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II III and I\ hereof. This permit shail become effective 2000 This permit and authorization to discharge shall expire at midnight on July 31 , 2005. Signed this day _ , 2000 Kerr T. Stevens. Director Division of Water Quality By Authority of the Environental Management Cornmission SUPPLE is hereby u c i d: TO P ] NPIDES Per T CO ese Acetate,et to operate the e a ting 0A 1 52 GO groundw c � 1 equalizationtore tank one (1)sPxstray air stripper on (1) activated carbon filter one (1) i"lte ° bag 1oited at, Dreyfus Re and 2. to discharge treated west tittle Sugar Creek (see a Catawba. River Basin. in. o. NCO t/-13 1 R SHEET Park, 00 hd e Drive, Charl id treat ex't ac throL.il"iOut z eirrz caiilied as seer' ring County; all 00.1 to thi. the Celanese Acetate, C Grater Treatment System Latin 35' 08' ?" N Static G iBcL G 15 NE / Charlotte, Lor t"rie. 4(7 51' "S<'" ZC' Ptrtritted.114747 0,1152 MGD RetxYvtssg Stream Little Sugar Creek Drainage Rzeirt Cataawba River Basin rcarp Clas , C Siia-Basin: 03-C* -34 F� �rrru No. NC Met:: ilenburg Coun 0 NPI)ES Permit NCI;4 A. (I.) EFFLUENT L Beginning with the perr itgene treated wastewater from Outfal specified below: TATIONS AND MONITORING REQI.IIRFI TENTS I. date and lasting until expiration, the Perrnittee is authorized to discharge )1. ;Such, discharges shall be limited and monitored by the Permittee as EFFLUENT CHARACTERISTICS Tetrachloroethen pH2 Chronic Toxicit Footn Sample Locations: thly Average 0.1152 MGD ITS MONITORING REQUIREMENTS Average E e effluent; I — Influent merit Sample Type Sample Frequency pH shall not pall below 6.0 nor exceed 9.0 standard units. Chronic Toxicity tCeriodaphnia`r PIE @ 4 9(?;; February. May. August. No Units: MCA) = tnilhon gallon per day discharge shall not contain floating so UoUS Recordirw ab ds or foam visible in other than trace anttou,nts. Additional Special Conditions apply to this permit [see A. (1.)]. 0 NPDES Permit N(.7.008430 I EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITION A. (2.) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge .shall at no time exhibit observable inhibition of reproduction or significant moaiitv to Ceriodaphnia chi/31'a at an effluent concentration of 4.9 17,c , The ,permit holder shall perform at a minimuim quarrerly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic .Effluent Bioassay Procedure,- Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions, The tests will be performed during the months of February, May, August, November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and -the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable, impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure - (Revised -February 1998) or subsequent versions, All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (v1R- l) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THR3B for the Chronic Value, Additionally, DWQ Form AT-3 (original) is to be sent to the following address; A ttention: Environmental Sciences Branch North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1,621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch T10 later than 30 days after the end of the reporting period for which the report is made„ Test data shall he complete, accurate., include all supporting chemical/physical measurements and all Concentrationresponse data, and he certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine: of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow froth the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit numberpipe number, county, and the month/year of the report with the notation of No :Row" in the comment area of the form. The report shall be submitted to the 'Environmental Sciences Branch at the address cited above, Should the permittee fail to .monitor during a month in which toxicity monitoring is required, monitoring will be rcquired during the following month. Should any test data from this monitoring requirementor tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may he re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimumcontrol organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. DENR / DWQ / NPDES Unit FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES Permit No. NC0084301 INTRODUCT Celanese Acetate, LLC (also herein referred to as the permittee or Celanese) requires a National Pollutant Discharge Elimination .System (NPDES) permit to dispose treated wastewater to the surface. waters of the state. The Perni ttee's 5-year NPDES permit is about to expire and they have requested renewal from the Division of Water Quality (the Division). This Fact Sheet summarizes background information. and rationale used by the Division's NPDES Unit to determine permit. limits and conditions. This document also contains references to information sources relevant to this permit renewal (superscripted numbers in order of appearance, See References). FACILITY RECORDS REvIEw Facility Description. Celanese Acetate, LLC (Table 1) operates a 0.1152 million gallons per day (MGD) contaminated groundwater treatment system utilizing one (1) influent equalization tank, one (1) six -tray air stripper, one (1) activated carbon filter, and one (1) filter bag.' This facility. ("authorize.d for construction on June 16, 1995) services a groundwater pump -and -treat system intended to remove trichloroethene (TCE) and tetrachloroethene (PCE). Table I. Ap Ara ant./Faci ant Ad Facility Address Celanese A Permitted Flow (l'v'1GD) Type of Waste 1'2'' Facility/Pei init 4 tate, LLC Groundwater Facili ediation. System nfctrrra ation Celanese Acetate, LLC P.O, Box 32414, Charlotte, North Carolina 282 b2-2414 2300 Archdale Drive, Dreyfus Research Park, Charlotte, NC 0.1152 Treated Groundwater, SIC Codes 8731; Code Prim. 66: Second. 10; Treatment Unit Code 56001; Class I, Ivlincr / Renewa Drainage Basin / County l.2 eceiving Stream cream Classification .1-54' 303(d) Listed? s Subbasin i Drainage Area (sq. Summer 7Q10 (cfs) Winter 7Q10 (cfs) 30Q2. (c Average Flow IWC (%) Catawha / Mecklenburg Sugar Creek fecal; sediment) 03-08-34 43.1 3.5 5.8 4.9 Regional. Office State Grid / USGS Topo Quad' - Permit Writer Date: Lat. 35' 08' esville G 15 NE Charlotte .E., NC Joe R. Corporon u101 Long. 80' 51' 42" The previous permit, issued to Hoechst Celanese Corporation, became effective October 1, 1996 and expires October 31, 2001. This permittee applied to the Division for a name -change to Celanese Acetate, LLC (approved December 30 1997) who subsequently applied for permit renewal on February 2, 2001. Waste Load Allocation (WLA), The Division prepared a WLA in August 1994and developed effluent limits and monitoring requirements based on influent to a groundwater remediation system an in -stream waste concentration (1WC) of 4.9 %,H The Division judges these limits and monitoring requirements to be appropriate for this renewal (see PERMITTING APPROACH SUMMARY), Verifying Existing Stream Conditions. This facility discharges to the Little Sugar Creek, a Class C stream within the Catawba River Basin, Little Sugar Creek is an "impaired waterbody" listed in NCDENR / DWQ 303(d) list as impaired due to the presence of "...fecal coliform....sediment, and... sediment based on biological impairrrient"7 Considering that this treatment facility does not generate fecal coliform or sediment, the Division does not anticipate that the perrnittee will contribute to these use -impairments currently identified as impacts to the receiving stream, COMPLIANCE REVIEW Notices of Violation (NOVs). The Division has issued no NOVs for this facility within the. last three years, Whole Effluent Toxicity (WET) Test. This facility conducts quarterly Whole Effluent Toxicity (WET) testing (1WC 4.9%). Records indicate PASS for fifteen (15) quarters since startup in 1996, however the facility failed WET testing in November 2000, triggering monthly sampling. Subsequent results indicate: Pass at 35,4% (DEC); Late (Jan); Pass >50%,. Pass (Feb). However, correspondence between the permittee and the Division's Aquatic Toxicology Unit document invalid laboratory results associated with the WET Test failures.9 The laboratory apparently violated test protocol by using test organisms beyond the test -restricted age. Subsequent testing in February and May 2001 indicate Pass. Discharge Monitoring Reports (DMR) — Data Review. The Division reviewed DMRs for 17 months (January 2000 through May 2001). Reports appear regular, thorough, and complete. Discharge during this time period averaged 0.0716 MGD or about 63% of permitted capacity." During this time period, the parameters of concern (TCE, PCE) were not detected in the effluent. Due to relatively high dilution, (iWC 4.9 %), this facility is not required to monitor the receiving stream, FACILITY INSPECTION The Mooresville Regional Office (MRO) informed the NPDES Unit that the facility was "...in good operational condition..." and recommended "...that this permit be renewed...." The MRO also noted that this facility intends to apply to the Groundwater Division and EPA for an addendum to the Corrective Action Plan (CAP), to pursue the "natural attenuation alternative" and to discontinue discharge. If the addendum is approved, the permittee will apply to the 'NPDES Unit to rescind this permit,' HL NG APPROACH SUM ea lorutoring Changes Previous Requirements: Recommended Changes. Toxic ity Testing Previous Requireme Recommended Changes Metais Previous Permit Requiremc Recommended Change: None. None, (Considering dilution. C of . %) ivarteriy ET Testing. No changes reeormmnended None..: None.. PROPOSED ..: F OF JSSUANCE Draft Permit to public Notice: Permit Scheduled to Issue. NE ES UNIT CONTACT If you have qus July 1 .2001. September 3, 2001 regarding any of the above in ormainformation gar on the attached permit, please contact Joe Corporon at (9194 '733-5083 exit 597.. Ntt DATE: REFERENCES 1 " 2001 N rmit R w" 1 t t rt W. Celanese Acetate, LLC. 2. 1997. NPDES Permit Name Ownership Change t rr t. Celanese Acetate, LLC (formerly Hoechst Celanese Corporation), December 30. 1996. NPDES _ Permit No,:.NC0044301, Celanese Acetate, LLC (formerly Hoechst Celanese Corporation), expires October 31., 2001. Copies obtained through The Division of Water Quality, Central Files, Archdale Building, 512 N. Salisbury St., Raleigh, North Carolina. 4. 2001. fi1P e o al _ t t f c a s r � 1, for Celanese Acetate, LLC, NPDES Permit No. NC008430:1, Asheville Regional Office, March 22, 5, 2000. Active NPDES Permits List, North Carolina Division of Water Quality, NPDES Unit, on the web at http;/h2o.enr.state.nc.us/NPDES/NPDESweb.html. 6. 1999, Catawba Basinwide Water Quality Plan. North Carolina. Division of Water Quality, Water Quality Section. 7, 2000. 3.1 ist of N art l 1 amre Wa Quality, Water Quality Section, Copies obtained through Planning Branch, Archdale Building 512 N. Salisbury St., Raleigh, North Carolina, April 3. 1994. NPDES Waste Load Allocation Work Sheet, NPDES PermilC0084.301, conducted for the Celanese Acetate, LLC (formerly Hoechst Celanese Corporation), modeled by Carla Sanderson, August 11, 9. 2001 Toxicity Testing Protocol, correspondence from. DWQ / Aquatic Toxicology Unit to Celanese Acetate, LLC, Matt Matthews, Supervisor, April 20. 10, 22000-2001, Discharge Monitoring.Reports (DMR) for Effluent (DEM Form MR.-1.), Celanese Acetate, LLC (formerly Hoechst Celanese Corporation), beginning January 2000 through. May 2001). North Carolina Division of Water OFFICE ENT REGIONAL iP 4'ISO}t: i r R SALE. NPDES UP RVIS(! DATE: hael F. Easley Governor William G. Ross, Jr.,Secretary North Carolina Department of Environment and Natural Resources Kerr T. Stevens, Director Division of Water Quality June 21, 2001 Ms. Kimberly L. Stone Celanese Acetate, L.L.C. Dreyfus Research Park 2300 Archdale Drive Charlotte, NC 28232-2414 Subject: Compliance Evaluation Inspection Celanese Acetate, L.L.C. Dreyfus Research Park GWRS NPDES Permit No. NC0084301 Mecklenburg County, N.C. Dear Ms. Stone: On June 7, 2001, Mr. Derrick A. Harris of the Mecklenburg County Department of Environmental Protection (MCDEP) conducted an inspection at the subject facility. This inspection was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. The enclosed report should be self-explanatory. If you have any questions concerning this report or any other matters, please do not hesitate to call Mr. Richard Bridgeman or me at 704/663-1699. Sincerely, " D. Rex Gleason, P.E. Water Quality Regional Supervisor Enclosure cc: Rusty Roelle, MCDEP dah FILaE: WQ0084'30i:601 w NCDEfR ustomer Service 800 623-7748 Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PHONE (704j 663-1699 FAX (704) 663-6040 US Environmental Protection Agency, Washington, D.C., 20460 Water Compliance Inspection Report NC Division of Water Quality / Mooresville Regional Office Transaction Code N 5 NPDES No. NC0084301 Yr/Mo/Day 00/06/07 VoCW CD Inspection Type Inspector C C Form, Approved. OMB'No.2040-0057 Approval Expires 8-31-98 Facility Type 2 Rem inspector: Mecklenburg County Environmental Protection inspection Work Days Facility Evaluation Rating B1 QA 0.5 3 N N ..Reserved..,.,...... Sec Name and Location of Facility Inspected; Celanese Acetate, L.L.C. Dreyfus. Research. Park GWRS 2300 Archdale Drive Mecklenburg County, NC Name(s) of On -Site Representative(s)ffitle(s)/Phone No(s)JFax No(s): 3r. Joe Ramsey/Operator in Responsible Chargef704-554-3020 Kimberly Stone /Senior Environmental Engineer/ 704-554-3020 entry Time: 2:00 une 7, 2001 Permit Effective Date: September 04, 1996 Exit Time/Date: 2:50 June 7, 2001 Permit Expiration Date: August 31, 2001. Name and Address of Responsible Official: Ms. Kimberly Stone 2300 Archdale Drive Charlotte, NC 28232-2414 Title: Senior Environmental Engineer Phone No: 704-554-3020 Contacted? Yes one: revaivatedDurin Ip kagiti �y", Permit ✓' Flow Measurement /Operations & Maintenance Sewer Overflow Records/Reports I Self -Monitoring Program Sludge Handling/Disposal Pollution Prevention Facility Site Review Compliance Schedules Pretreatment Multimedia Effluent/Receiving Waters ✓ Laboratory Storm Water Other: `Sectic►n Dg Summal3 ,ti Finding !Camino See Attached Sheet(s) for Summary. All areas rated satisfactory unless otherwise indicated. Name(s) and Signature(s) oflnspectors: Derrick A. Harris Agency/Office)Telephone No: DEP / Charlotte/ (704)336-5500 Date: e 12, 2001 e: Signature of Management QA Reviewer: Agency/Office/Phone & Fax No: EPA Form 3560-3 v. 9-94) Previous editions are obsolet GENERAL: The facility was last inspected by Darrin M. Peine of MCDEP on June 20, 2000. A Compliance Evaluation Inspection/NOV report was issued on July 10, 2000. PERMIT: The portion of the facility associated with the NPDES treatment works and discharge consists of a groundwater remediation treatment system (GWRS) with influent holding/settling tank, two air stripper racks, effluent clearwell with effluent pumps and sock filters, and continuous recording effluent flow measurement, The NPDES permit for the facility expires on August 31, 2001. The permittee has submitted an application for permit renewal. The current permit properly describes the facility and appears adequate for the waste stream being treated. RECORDS/REPORTS: Discharge Monitoring Reports (DMRs) were reviewed for the period March 2000 through February 2001. Copies of effluent analytical results, correspondence, and maintenance records are maintained on -site. Records, reports and logs are clear and well maintained. FACILITY SITE REVIEW: The facility discharges to Little Sugar Creek, which is a Class C water in the Catawba River Basin, All of the major components of the facility were in service and appeared to be operating properly at the time of the inspection. FLOW MEASUREMENT: Flow measurement is accomplished using a totalizer/continuous recording flow meter on the effluent purnps in accordance with NPDES permit requirements. Calibration of the flow measurement device is performed semi-annually. LABORATORY: Analysis of effluent samples is performed by Prism Labs. Chronic Toxicity analysis is performed by ETT Environniental Inc. These laboratories are certified by the State of North Carolina to perform analysis on all parameters specified in the permit, Prism Labs and ETT Environmental Inc, were not evaluated under this inspection. EFFLUENT/RECEIVING WATERS: The effluent was very clear at the time of the inspection. No adverse impact on the receiving stream (Little Sugar Creek) was observed at the time of inspection. SELF - NIT: NG PROG Dis ge MonitoringReports L * s) for the period March 2000 through Feb 2001. The reports indicate that the facility vv eetin permit effluent limits and monitoring requirements during this period. except for the following.: Effluent Chronic ToxicitToxicity Baled in November 2000. l 1 I, Condition E, of the: permit, requires the pemiittee to complete monthly monitoring for Chronic Toxicity until a single test is passed. Subsequent monitoring was completed in December 2000 and passed, A Notice of Violation uns issued for the failure on January 2, 2001. OPE * LIONS & NT , E ty and site appeared to be very well operated and properly maintained. The e ant overall operating strategy of the ORE appears acceptable for the size and type of the Be Michael F. Easley Governor Wulliam G.1Ross, .Jr,, Secretary Department of Environment and Natural Resources Kerr T. 'Stevens Division of Water Quality Ms. PEM Carter Hoechst Celanese Corp. -Dreyfus 2300 Archdale Drive Charlotte, N.C. 28210 Subject: NIs. Carter:. Toxicity Testing Protocol Hoechst Celanese Corp. WWTP NPDES No. NC0084301 Mecklenburg County April 20, 2001 During a recent laboratory inspection performed at ETT Environmental, our office examined. the laboratory bench sheets associated with the 2/14/2001 chronic toxicity test that was performed on Hoechst C'elanese's effluent. Our office found that the test organisms used to perform this test were greater than 24 hours old when this test was initiated. Protocol guidelines require that the Ceriodaphnia (labia used in the test procedure have to be Tess than 24 hours old when the test is initiated. The bench sheets for this 'test show that these test org.anisnts were born on 2/13/2001 between 16::30 and 21:30. The test for Hoechst Celanese was not initiated until 2/14/2001 at 1 7:00. Therefore, we have recorded the 2/1.4/2001 analysis as invalid, If a chronic value greater than 50% was subtnitted on Hoechst Celanese`s monthly monitoring reports (DMR) for February 2001, we remind you that the DMR submitted to the Division's Central Piles anust be amended, The effluent DMR. facility information must be completely tilled out (at the top of the sheet), and the farm should have "CORRECTED COPY- written or typed at the top. The parameter code of your particular toxicity test should be re- entered. in an appropriate column with a brief explanation that the test was not suitable as performed. If you have any questions regarding this matter,. you are encouraged to contact me or Kristie Robeson. at (1. ) 733-2.136, Sincerely, 4a i2 .� Matt Matthews, Supervis Aquatic Toxicology Unit cc: Rex Gleason-MRO Dr. Robert Kelley, Ph.D.-E`1°l k nvironmental, Inc. Central Files FinEtiR Customer Service Environmental Sciences Branch 1621 Mail Service Center Raleigh, NC 27699.1621 (919) ' 3J 9960 1 800 623-7748 mate of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director February 26, 1996 Ms. PEM Carter. Hoechst Celanese Corp - Dreyfus Reserach Park P.O. Box 32414 Charlotte North Carolina 28232-2414 Subject: NPDES Permit Application NPDES Permit: INC0084301 I-Ioechst Celanese Corp Mecklenburg County Dear Ms. Carter: This is to acknowledge receipt of the following documents that were received on fl2/23196: • NPDES Permit Application C-GW • Application Processing Fee of $200.00 I arn, by copy of this letter, requesting that the Mooresville Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this application, please contact Mr. Greg Nizich at 919-733-5083, ext. 541. Sincerely, David A. Gtaodrich, Supervisor NPDES Permits Group cc: Mooresville Regional Office Permit File P.o. Sox 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733.5083 FAX 919-733.0719 An Equal Opportunity Affirmative Action Employer 50©!r recycled/ 10% post -consumer paper AL POLLUTANT DISCHARGE ELIbUNATION S 'STEM ICATION FOR PERMIT DISCHARGE SHORT FORM C—G o be filed by persons engaged in groundwater remediation projects. Yf„ h��n (DEM USE ONLY) Do not attempt to complete this form before reading accompanying in 1'uctions (Please print or type) Anvil ; °, ` rne, address, location, and telephone number of f A. Name . Hnpftrt CP1?rxP n nnrp- nrrTfilS RFISParitl y oducing discharge B. Mailing address 1. Street address Archdale Drive PO x 324:14 2. City rl-nrintr to 4. ZIP , 28732-2414 C. Lpcatlon 1. Street Z alq rive 2. City a rh rird-f-e ,State d 4. County h'rk1r'nhrr rn_ p, Telephone N. ( }..)- 554-2_ at- 7L /5A-3020 E. Nature of business Research a Dlevelnererrt Facility for Pi_ l Fi 2. Facility contact A. Name ._ B. Title _ Sr Fnviirrt al ,FnLi r . "Z. The application is for D a new permit, C. Telephone No. (� writ renewal, permit rnoc 5IC If known), of application is for renewal or modification, please indicate permit number,. NCOGi1 4. Product(s) recovered solvents (tetrachl.uweehene end trichlrz [Diesel fuel, leaded or unleaded fuel, solvents, etc, This application must also include the follo'ing A) A report of alternatives to surface water discharge as outlined by N.C. Permit and Engineering Unit's 'Guidance for Evaluation of Wastewater Disposal Alternatives." [Required by 15A. NCAC 2Hm0105 (c)l Nothing has changed with the discharge nor treatment since the origin& application B) An engineering proposal detailing the remediation project, (Required by 15A NCAC 2H .0105 (c)1. Fn r>�em c s foundect nn been , 'rmou s the aximum observed concentration lr) A listing of any G emllcafs loon ndetectableamounts w [n reported The summary of analytical results containing this maximum value should also be submitted (i.e. the listing, not the graphical scan). The most recent sample must be no older than one year previous to the date of this application. as the original eppUcatic , no de s. For fuel remediation projects, volatile organic compounds should be scanned along with any. suspected fuel additives, The following compounds should be included: benzene", toluene", 'ethylbenzenex, xylene", lead „ methyl tent-butylether (i -1TBE), dibromoet'?ane (EDB), 1,2-dichloroethane, isopropyl ether, naphthalene, phenol, An EPA approved method capable of detection 1e,,,els to 1 ppb should be used to detect these compounds 10 largest pe xs, f`sot 1t rr";if leu as one o! the targeted compounds and r'sot present ir, the procedural blank, identified and approximately, quantitated. (A$ per the same guidance stipulated on NCDEM's 'Annual Pollutant Analysis tlonitoring (APAMM) Reduirement - Resorting Form A," Revised June 19901. If metals or pesticides are suspected to be present, these should be analyzed to the same detection level as presented In the NC APAP1, D) The removal efficiency of each compound detected if known.. all ac r ssed in previous application 5. Name of receiving water proposed project should be provid 3' wp CZPnk 'r0oc", Attach a USG5 topographical mnap with all discharge points clearly marked. 6, is potential discharge directly to the receiving water? if not, sta Yes Mark clearly the pathway to the potential receiving the pathway of the storm sewer to its discharge point, if a storm sewer I d1scharge.3 see existing permit, no changes 7. Amount of treated groundwater to be discharged in gallons per operating day: 11�i,?fl(71 flPfl e Describe the duration and frequency o Including the months of discharge, nst.m (monthly average flow in gallons per day), ccintinL.Q1 c' }e rniYr he n_ the origin y the discharge point. [This includes tracing only viable means of he discharge (continuous, intermittent, seasonal) per week of dischar e„ volume treated rays!,,k 1an1 (Trint''hly 115 , (TO I certify that I am familiar with the information contained in the application and that to the best of my knowledge arts belief such information is true, compiete, and accurate. PEN _. NTED Name of Person Signing i e SIGNATURE of Applicant th Carolina General Statute 14-215.6 (b) (2) Envr or Title vides th Feb. 22, 1.996 pllcation Sign Any person who knowingly' makes any false statement representation, or certification in any application, record, report, plan or other document files or required to be maintained under Article 21 or regulations or the Environmental Management Commission implementing that , .rtScle, or who falsifies, tampers with o knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 2) or regulations of the Environmental Management Ccrnrn0s5ion implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed S 10,000, or by imprison- ment not to exceed six months, or by both. (i 5. U.S.C. Section 1001 provides a punishment by a fine of not. :pore than $10,000 or imprisonment not more than 5 years, or both, for a slmllar offense.) CERTIFIED MAIL 7000 0600 0029 1355 9982 Return Receipt to Kimberly Stone January 5, 2001 p9b Sledge Division of Water Quality 1617 Mail Service Center OTE Raleigh, North Carolina 27699-161 / NC, DEP'," Foo AUNO iVOloOiRt OO„O:.:Oo .A1TN: Central Files Subject: APR 1 9 2001 NPDES Permit No, NC0084301 Celanese Acetate — Dreyfus Research Park Mecklenburg County Dear Mr. Sledge: L elanese A C T A T E Celanese AceiateLLC 120, Box 32414 (Marione, NC '2823'2.-2414 704 554 2000 JAN 1 In accordance with Celanese Acetate — Dreyfus Research Park; NPDES Permit No. NC0084301, enclosed are the amended copies of the DWQ FOrill MR-1 for March 2000 through November 2000 as discussed on January 3, 2001. During a review of Celanese Acetate's NPDES Form MR-1 submittals, it was discovered that a transcription error had occurred for 50050 Daily Effluent Flow Rate during this period. The transcription error was that the daily effluent flow rate was reported in hundred thousand gallons instead of million gallons. Thus, the site's flow rate was actually less during these .months than what had originally been reported. Please update our file with the amended forms. Celanese Acetate is committed to ensuring compliance with all County, State, and Federal regulations. Should there be a need for further discussion pertaining to the amended DWQ Form MR-ls, please feel free to call me at 704/554-3739. Sincerelv Celanese Acetate LLC Attachments CC: Kristie Robenson — Environmental Sciences Branch; Aquatic Toxicity Unit EFI&S File: 1.1.3.7.1.3 Celanese CdaucucLIC AAN,,,:motGefim:,,tAG 47,4 NCDENR P.E..\1. CARTER ER CEL.ANE SE ACET TE:, LE..C: 300 ARCI-IDAI E DRIVE .,ARLCYITE , NC Dear Permit Michael Fa Easley Governor William G. Ross, Jr., Secretary North Carolina. Department of Environment and Natural Resources Kerr'TT. Stevens, Director AS iotworMater Quality tbevittf It4m ENT" TM, FFR Renewal Notice NPDES Permit NCC)t 84301 CEI.ANESE ACETATE, I, 1...LC Mecklenburg County The stthject hermit expires on u atst 3l, 20[ll. Na�rth Carolina Administrative f csde (1 a NCw C' 211.0105(e)) requires [hat an applicanon for permit renewal be tiled at least 180 days prior to expiration of the current permit: If you have already mailed your renewal application, you may disregard this notice. To satisfy this requirement,. your renewal package rnust be sent to the Division pcast. Failure to request renewal of the permit by this date may result in a civil assessment of at leas assessed depending upon the delinquency of the request. If any wastewater discharge will e:,ccur after August .31, 2{1C11 (tac harge of wastewater without a valid pc.rno auld rt:sult in assessrraent c,f civil peraalries caf up to $25,000 per day. ifcontinuation c: would violate N °ge loos ee.€ased at 1°our facility and you wish to re %)lvisl in's Compliance Erafearceraaent Unit Office at (7t 4) 663-1690 to begita the: rescissio thC: d no later than March 4„ 2001. 00. Larger penalties may be r3), idle -intent al Statute 143-215,1 pertaait, cc:anrttcr Bob Sledge o 83, e.xtension 547, You may also contact the Mooresville Regional Use the enclosed checklist to co mpleee your renewal package. The checklist identifier; the: iterrts }eau must suba°rait with the perrnit renewal application, 1f you han'e anv questions, please contact nae. NIy telephone number fax nutrther and c-rzaai] address are listed at the bottom of this page, Sincerely, Charles 1-1. \X eaver,,Ir. NPDES Unit cc: Central Files Mooresville Region Offic a tare ality Section NPDhS file 07 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 919 733-5083, extension 511 (fax) 919 733-0719 VISIT US ON THE INTERNET @ http:t/h2o,enr.slate.nc.usINPDES e-mail: charies.weaver@lncmail.net NPDES Permit NCO084301 CELANESE ACETATE, LLC Mecklenburg County The following items are REQUIRED for all renewal packages: CI A cover letter requesting renewal of the permit and documenting any changes at the -facility since issuance of the last permit. Submit one signed original and two copies. LI The completed application .form (copy attached), signed by the permitter or an Authorized Representative. Submit one signed original and two copies. L If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part 1,1.B.11.b of the existing NPDES permit). LI A narrative description of the sludge management plan for the facilit% Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such. plan (or the perrnitted facility, does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted ONLY by industrial facilities discharging process wastewater: Industrial facilities classified as Primary Industries (sce Appendices A -I) to Title 40 of the Code of Federal Regulations, Part 122) must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21, If the PPA is not completed within one week of March 4, 2001, submit the .application package without the PPA. Submit the PPA as soon as possible after March 4, 2001, The above requirement does NOT apply to municipai. or non -industrial facilities. PI..,EASE NOTE: Due to a change in fees effective january 1, 1999,.there is no renewal fee required with your application package. Send the completed renewal package to: Mr. Charles H. Weaver, Jr. NC DENR / Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 CERTIFIED MAIL: RETURN RECEIPT TO PEM Carter May 18, 1994 PEMC94:47 Ms. Colleen Sullins NC DEHNR. Division of Environmental Permits and Engineering Un P.Q. Box 29535 Raleigh, NC 27626-0535 nagement Subject: NPDES Perarit Application Hoechst Celanese NvaW5'/ Hoechst Celanese Corporation Pp Box 32414 Charlotte NC 28232-2414 704 554 2000 lost Celanese Carporation- Dreyfus Research Park, Charlotte, North Carolina Dear Ms, Sullins: Please find three copies of the attached NPDES Permit Application package for review and approval. The application was prepared, using the short form for ground water discharge, in accordance with the North Carolina Department of Environment, Health, and Natural Resources (NC DEHNR) instruction package. Extraction well and stream sampling was conducted to provide data to support NC DEHNR development of the NPDES permit. The results of the analytical work and the water quality standards for Class C streams in North carolina are shown on Tables 2-1 and 2-3. The tables show that. the discharge of 80 gpm of treated ground water, allowing for the elevated TSS which will not be present in the more full developed wells, will only create a water quality issue for iron and possibly manganese. The attached correlation plot of existing ground water monitoring well iron and TSS data shows a linear relationship and indicates the treatment system influent should contain less than 5 mg/L of iron. The treatment system will oxidize and filter the iron, further lowering the discharge iron concentration. Field aeration and filtration testing of a composite extraction well water sample produced an iron concentration of <0.1 mg/L. Using this value, the existing water quality in Little Sugar Creek will not be affected by the treated ground water discharge. RMT discussed this with the NC DEHNR modeling department and NC DEHNR said that the iron and manganese parameters would rarely receive a permit limitation. Considering the fact that the TSS will be significantly lower in the operating wells, the treatment system discharge will not cause water quality problems in Little Sugar Creek. Sincerely, PEM Carter Environmental Attachment Engineer cc: T. J. Gustafson - RMT R. G. Dean - Hoechst Celanese R. E. Caldwell - Hoechst Celanese J. C. Pullen - Hoechst Celanese Grd H2O file:PEMC N.C. EDEPT, OF ENVIR(7ti M ENT, 1 t'EALTH, & NATURAL RES(lf..."ti.(":1.' S ,.13N OF tfillIRONVIAt M ll lSVILLE 31 t J:Via 4r rka Hoechst (3 ENNIRONM.RNT 1994 4 kt. MANAGENLI DFFICI NATIONAL POLI.:UTION DISCHARGE ELIMINATION SYSTE PERMIT APPLICATION FOR INTERIM GROUND WATER REMEDIAL ACTION AT THE DREYFUS RESEARCH PARK HOECHST CELANESE CORPORATION Charlotte, North Carolina May 1994 David C. Roos Project Engineer Michael W. Sowell, P. E. Environmental Management Department Manager Timothy J. G Project Mang T, IN : -- GREENVILLE, SC 100 VER7AE BOULEVARD -n 29607.3825 P.O. Box 16778 - 29606-6778 803/281.0030 803/281-0288 FAX North Carolina Dept. o Environment, Health, and Natural Resources Division of Environmental Management, P.O, Box 29535, Raleigh, NC 27626-0535 NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT DISCHARGE SHORT FORM C-GW To be filed by persons engaged in groundwater remediation projects. Year (©EM cMflSE ONLYDay ) Do not attempt to complete this form before reading accompanying instructions.. (Please print or type) APPLICAT!©N NUMBER Date Recelveca 1. Name, address, location, and telephone number of facility producing discharge A. Name Hoechst Celanese Dreyfus Research Park B. Mailing address 1. Street address WP.' °' 2 City Charlotte 4. zip 28232-2414 Box 32414 NC C. Location: 1. Street 2300 Archdale Drive 2. City Charlotte 3.5tate NC 4. County Mecklenburg O. Telephone No. (704 )- 554-3020 E.Nature of business Research facility for Film and Fibers Group 2, Facility contact A. Name P.E.M. Carter 73/ Environmental Engineer 704 554-3020 B. Title _ C. Telephone No. ( ) 3, The application is for a new permit, SIC number: NCO 4. Product(s) recovered 'Solvents (Tetrachloroethene, Trichloroethene) (if known). If applica Gpermit renewal, ppermit modification. on is for renewal or modification, please Indicate permit [Diesel fuel, leaded or unleaded fuel, solvents, etc.] This application must also include the following: A) A report of alternatives to surface water discharge as outlined by N.C. Permit and EngineeringUnit's `Guidance for Evaluation of Wastewater Disposal Alternatives,' [Required by 15A NCAC 2H .0105 (c)1 5) An engineering proposal detailing the remediation project. [Required by 15A NCAC 2H .0105 (c)]. C) A listing of any chemicals found in detectable amounts with the maximum observed concentration reported. The summary of analytical results containing this maximum value should also be submitted (i.e. the listing, not the graphical scan). The most recent sample must be no older than one year previous to the date of this application. For fuel remediation projects, volatile organic compounds should be scanned along with any suspected fuel additives. The following compounds should be included benzene*, toluene*, ethylbentene*, xylene*, lead , methyl tert-butylether (MTBE), dibromoethane (EDB), 1,2-dichloroethane, isopropyl ether, naphthalene,, phenol. * An EPA approved method capable of detection levels to 1 ppb should be used to detect these compounds For solvents or unidentified products, an EPA Method 624/625 analysis should be provided, with the 10 largest peaks, not identified as one of the targeted compounds and not present in the procedural blank, identified and approximately quantitated. [As per the same guidance stipulated on NCDEM's "Annual Pollutant Analysis Monitoring (APAM) Requirement - Reporting Form A," Revised June 19901 if metals or pesticides are suspected to be present, these should be analyzed to the same detection level as presented in the NC APAM, D) The removal efficiency of each compound detected for the proposed project should be provided, if known. Name of receiving water Little Sugar Creek Attach a USGS topographical map with all discharge points clearly marked. 6. is potential discharge directly to the receiving water? If not, state specifically the discharge point. Yes, the discharge is directly to the Tqceiving water Mark clearly the pathway to the potential receiving water on the site map. [This includes tracing the pathway of the storm sewer to its discharge point, if a storm sewer is the only viable means of dischargel 7. Amount of treated groundwater to be discharged in gallons per operating day: 115,200 gallons per day Describe the duration and frequency of the discharge (continuous, intermittent, seasonal) including the months of discharge, number of days per week of discharge, volume treated (monthly average flow in gallons per day). Continuous discharge, 12 months per year, 7 days per week with an average month f1rn of 115, 200 gallons per day I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. P.E.M. Carter PRTENam f Person Signing SIGNATURE of Applicant Environmental Engineer Title 7)( /L, Date Application Signed North Carolina General Statute 143-21 .6 (b) (2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprison- ment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) RMT NPDES PERMIT APPLICATION HOECHST CELANESE DREYFUS RESEARCH PARK Suction TABLE OF CONTENTS GENERAL INFORMATION , 1.1 Facility Information 1.2 Report Preparer Information . , 2. GROUND WATER TREATMENT SYSTEM DESCRIPTION 2.1 Extraction Well Locations .... „ ............ . 2.2 Ground Water Extraction and Treatment 2.2,1 System Description ...... . . . . . . . .. . 2,2.2 System Effluent Quality ........ . . . . . 2.3 Treatment System Usage ..... 2.4 Phased Project Approach ....... SYSTEM DISCHARGE ALTERNATIVES .. . 3.1 Connection to Sewerage System 3.2 Subsurface Disposal System .... , . 3.3 Spray Irrigation System .... , .... 3.4 Feasibility of Discharge Alternatives List of Figures Figure 1-1 Site Location Map ............... . ........... Figure 2-1 Interim Remedial Action Design Based an PCE and TCE Levels Figure 2-2 Interim Remedial Action Design Based on Geologic Cross Section Figure 2-3 Figure 2-4 Figure 2-5 Figure 2-6 List of Tables Table 2-1 Table 2-2 Table 2-3 Process Flow Diagram Interim Remedial Action Basic Jet Pump Assembly ........ . .... . .. . Typical Low Profile Air Stripper ............ . . Ground Water Extraction Well Samples ....... Extraction Well and Little Sugar Creek Water Quality Results . . Projected Treatment System Effluent Quality and Little Sugar Creek Water Quality ..., , .... . ................ Comparison of Projected Little Sugar Creek Water Quality to North Carolina Water Quality Standards .......... , List of Appendices Appendix A Laboratory Reports Appendix B Con-espondence with Local POTW i vep19191513.evalc#x94 MAY 1994 TABLE OF CONTENTS Pace 2-1 2-1 2-1 2-1 2-7 2-14 2-14 3-1 3-1 3-1 3-2 3-2 1-2 2-2 2-3 2-4 2-5 2-9 2-13 2-8 2-10 2-11 RMT NPDES PERMIT APPLICATION HOECHST CEL.ANESE DREYFUS RESEARCH PARK Section 1 GENERAL INFORMATION MAY 1994 SECTION 1 Hoechst Celanese Corporation (HCC) voluntarily implemented investigations at the Dreyfus Research Park (DRP) Facility to identify and characterize the potential to which the environment may have been affected by previous operations at the site. The results of these investigations led to a Remedial Investigation (RI) which began in 1991 and was implemented in two phases. In September 1993, on the basis of preliminary data indicating possible off -site contamination, HCC reviewed with the community the off -site ground water conditions and the plans to implement an Interim Remedial Action (IRA) system as soon as possible, This National Pollution Discharge Elimination System (NPDES) Permit Application addresses the disposal of treated ground water from the IRA system and includes an Evaluation of Wastewater Disposal Alternatives as required by the NPDES Permit Application short form C-GW. 1.1 Facfitt Information The DRP site consists of approximately 127 acres in Mecklenburg County, North Carolina. The facility,. which has been in operation since the early 1950s. is a research and development operation for several HCC business units, including Textile Fibers, Industrial Fibers, Polymer and Filter Products, and New Business Development. Figure 1-1 shows the site location. The facility address is Hoechst Celanese Corporation Dreyfus Research Park 2300 Archdale Drive Charlotte, North Carolina 28210 1.2 Report Preparer Information This report was prepared by RMT Inc. (RMT) on behalf of Hoechst Celanese. Specifically, this report was prepared by Michael W. Sowell and RMT employees under Mr, Sowell's supervision. i M1rHp,9191513.evarcdf94 1-1 k4ARLOTT' EAST UA D. CHARLOTTE WEST QUAD 915.13 FIGURE 1-1 SITE LOCATION MAP 0594 SCALE: 1'=2000' APPROXIMATE LOCATION OF ,r POTENTIAL NPDES DISCHARGE '- HOECHST CELANESE DREYFUS RESEARCH PARK RMT NPDES PERMIT APPLICATION HOECHST CELANESE DREYFUS RESEARCH PARK Section 2 GROUND WATER TREATMENT SYSTEM DESCRIPTION MAY 1994 SECTION 2 The IRA process design is based on the data obtained during the RI and RMTs experience with similar remedial actions. The following sections present a description of an IRA system. 2.1 Extraction Well Locations Proposed extraction well locations for the IRA have been selected based on tetrachloroethene (PCE) and trichloroethene (TCE) concentrations in ground water and subsurface geologic conditions along the southern property line, as shown on Figures 2-1 and 2-2, respectively. Extraction wells for the IRA are proposed for areas of the aquifer that have PCE and TCE concentrations greater than 0.01 mg,/ in the ground water. Preliminary capture -zone modeling indicates that the proposed interim extraction well operation will intercept most of the ground water flow at the property line that migrates directly to off - site residential areas. 2.2 Ground Water Extraction and Treatment This section presents a description of the IRA ground water extraction and treatment system and a summary of the process design basis. 2.2.1 System Description The IRA System is based on two manifold jet pump systems that have one return tank and two recirculation pumps. The return tank and recirculation pumps serve multiple wells operating in parallel via a pipeline manifold for the recirculation water. Figure 2-3 shows this approach on the Process Flow Diagram. Manifold jet pump wells will extract the ground water for the IRA. A jet pump is essentially a combination nozzle and Venturi section that has no rnoving parts. Figure 2-4 shows the basic jet pump assembly that will be positioned near the bottom of the extraction wells. When water is circulated under pressure through the jet pump (Q,), a vacuum is created that induces ground water from the well (Q2), which becomes entrained in the circulation water (Q, + Q2). The combined flow (Q, + 02) is conveyed under pressure to an aboveground tank, also called a return tank, and water from the return tank is recirculated (0,) to the jet pump assembly using 1:409,91 51 3.ervadcetf94 2-1 t 4 Inlet Pressure Line Recirculation Flow Q, Check Vale Suction Strainer e Combined outlet Flow to the Return Tank (Q o + Oa) Jet Pump Vacuum created here Ground Water Extraction Flow due to Induced Vacuum (Qz) Bottom of 6 inch diameter well casing 0 FIGURE 2-4 BASIC JET PUMP ASSEMBLY HOECHST CELANESE DREYFUS RESEARCH PARK CHARLOTTE, NC RMT NPDES PERMIT APPLICATION HOECHST CELANESE ©REYFUS RESEARCH PARK MAY 1994 SECTION 2 a constant rate centrifugal pump, This is a continuous process, and the overflow from the return tank is equal to the ground water extraction rate (Q2). This approach can be applied to extraction wells operating in parallel by means of a manifold recirculation pipeline, as shown on Figure 2-3. Manifold jet pump systems have been applied successfully at remedial action sites containing PCE and TCE in the ground water in the Piedmont region. This approach has the following advantages: (1) Low well yields from 1 to 6 gallons per minute (gpm) are anticipated for the interim ground water extraction system, based on low hydraulic conductivities measured in existing monitoring wells. Standard submersible pumps under these conditions require cyclic on -off operations using level controls to prevent the submersible pump from running dry. However, these conditions are not detrimental to the jet pump assembly, resulting in efficient ground water extraction and lower maintenance requirements;- (2) Power controls are only required for the recirculations pumps and air stripper and not at each extraction well. The manifold pipeline of the jet pump system is readily expandable to other wells that may be needed later. Due to the 1,600-foot long corridor in which the wells will be located along the property fine, two or more manifold jet pump systems will be used. One return tank will serve both systems. The IRA design has been developed to allow for additional extraction wells that may be required later. The overflow from the return tank will flow by gravity through a flow -measuring flume to a low profile air stripper, eliminating the need for a Iift station which is commonly required for packed tower air strippers. The flow to the air stripper will be equal to the total ground water extraction rate from the extraction wells. The rate of this flow will be continuously recorded and totalized. The collected ground water will drain into the top of a low profile air stripper and then flaw to one end of the top tray. The water will flow back and forth across the tray through a series of baffles that run the length of the tray and will then discharge over a weir to the tray below„ I: wpL9191513.evalcM94 2-6 RMT NPDES PERMIT APPLICATION HOECHST CELANESE DREYFUS RESEARCH PARK MAY 1994 SECTION 2 Each tray is a sieve tray, and air will flow upward through the holes in each tray at a sufficient velocity to prevent the water from "weeping" through the holes. Figure 2-5 shows a cut -away view of a typical low profile air stripper. The water will be aerated sufficiently to create a froth, which will produce a large contact surface area between the air and water without the use of packing. As a result, PCE and TCE will be volatilized from the water phase to the air phase. Air emissions containing PCE and TCE will be processed first through an air heater for dehumidification and then through two activated carbon vessels in series. Fugitive volatile organic compound (VOC) emissions from the return tank and overflow flume will be contained and vented to an activated carbon vessel, The treated ground water will flow from the air stripper to a lift station. All the treated ground water will be pumped through a bag filter system to remove low levels of precipitated inorganics that may be present due to oxidation in the air stripper. The treated ground water will then gravity flow to a diffuser located in Little Sugar Creek. 2.2.2 System Effluent Quality The ground water treatment system has been designed to treat 80 gallons per minute of ground water on a continuous basis. In April 1994, ground water samples were collected from six ground water extraction wells and analyzed for total suspended solids (TSS), the eight RCRA metals, calcium, iron, magnesium, and manganese, A portion of the ground water samples collected from each well was combined and aerated for 10 minutes in order to simulate air stripping conditions. The water was then analyzed for compositional and dissolved concentrations of calcium, iron, and manganese. Two 24-hour composite water samples were obtained from Little Sugar Creek and analyzed for TSS, the eight RCRA metals, calcium, iron, magnesium, and manganese. Table 2-1 summarizes the analytical results, and laboratory reports are provided in Appendix A. ilwpl9N91513 evaicd194 2-7 TSS Arsenic Barium adrrmiurn Calcium Chromium Aron ead Magnesium anganese ury Selenium Silver Tetrachloroethone Trichloroeihene TABLE 2-1 EXTRACTION WELL AND LITTLE SUGAR CREEK WATER QUALITY RESULTS° 220,0 H(3)° 2,400 H(3) <0.00 0.120 <0.005 12.00 0,036 11.00 0.0059 <0.003 0.520 <0.005 16.00 0.083 99.0 0,140 23.00 0,230 3.400 <0.0002 <0.0002 <0.003 <0.003 ' <0.010 <0, 010 0.160 0.017 ND° ND 50.00 H(3) <0, 003 <0.050 <0.005 14,00 0.014 2.400 6.200 0.370 <0, 0002 <0.003 <0.010 0.780 ND All results reported as mg'.. Little Sugar Creek water quality samples (24-hour composite) Class C stream water quality H(3) = Hold time exceeded by 3 days NS = no standard NA = not applicable ND = not detected 600,0 H(3) <0.003 0 <0.005 20.00 0.180 27.00 0.016 450 H(3) <0,003 0.078 <0.005 13.00 0.023 30.00 0.0096 20.00 10.00 0.700 0 0 <0.0002 <0.0002 <0.010 0.0048 <0.003 <0.010 0.026 NO ND 790 H(3) <0.003 0.32 <0.005 23.00 0.074 32.00 0,026 0 1.300 <0.0002 <0.003 c0.10 0.0068 ND <0.003 <0.050 <0.005 <0.010 <0.003 4.500 <0.0002 <0,003 <0.010 NAt 16.00 NS` <0.003 0.050 <0.050 1.000 <0.005 0.002 18.00 NS <0.010 0.050 0.530 1,000 <0,003 4.800 0.086 0,200 <0.0002 0.000012 <0.003 0.005 <0.010 0,060 i tiwpt9191513. evarcd194 AIR OUTLET EMISTER •an-- WATER INLET DOWNCOMER PIPE WEIR SIEVE TRAY (tie HOLES 0 256 PER TRAY) AIR ENTRAINMENT AIR INLET FROM BLOWER FLOAT AND VALVE ASSEMBLY EFFLUENT TO SUMP NOTE: IRA SYSTEM AI R STRIPPER WILL HAVE SIX TRAYS a FIGURE 2-5 TYPICAL LOW PROFILE AIR STRIPPER HOECHST CELANESE DREYFUS RESEARCH PARK CHARLOTTE, NC RMT NPDES PERMIT APPLICATION HOECHST CELANESE DREYFUS RESEARCH PARK MAY 1994 SECTION 2 The data indicate a high TSS characteristic thus representing a worse case water quality. These data were averaged to obtain an estimate of the treatment systems effluent quality, Estimated values for system effluent quality and average background stream concentrations are provided in Table 2-2. TABLE 2-2 PROJECTED TREATMENT SYSTEM EFFLUENT QUALITY AND LITTLE SUGAR CREEK WATER QUALITY TSS (rng/L) 752.0 15.00 Arsenic (mg/L) <0.003 <0.003 Barium (mg/L) <0,211 <0.050 Cadmium (mg/L) <0.005 <0.005 Calcium (mg/L) 16.30 17.50 Chromium (mg/L) 0.068 <0.010 Iron (mg/L) 33.60a 0.550 Lead (mg/L) 0.034 <0.003 Magnesium (mg/L) 14.00 4.650 Manganese (mg/L) 1.055 0.090 Mercury (mg/L) <0.0002 <0.0002 Selenium (mg/L) <0.003 <0.003 Silver (mg/L) Tetrachloroethene (t <0.010 <0.0001 <0.010 NA` Trichloroethene (mg/L) <0.0001 NA` Caused by high extraction well T Predicted effluent concentrations fr NA - Not analyzed pper model Table 2-1 shows several well sample results that potentially exceed North Carolina Water Quality Standards (WQS) when 7010 dilution factors are not considered. These parameters include chromium, irons lead, and manganese. Table 2-3 presents the projected water quality 4 Wep1991513.e va/ed194 2-10 RMT NPDES PERMIT APPLICATION HOECHST CELANESE DREYFUS RESEARCH PARK TABLE 2-3 COMPARISON OF PROJECTED LITTLE SUGAR CREEK WATER QUALITY TO NORTH CAROLINA SURFACE WATER QUALITY STANDARDS' MAY 1994 SECTION 2 TSS Arsenic Barium Cadmium Calcium Chromium Iron Lead Magnesium Manganese 752 <0.003 <0.005 16.3 0.068 33.6 (<0.1) 0.034 14.0 1.055 15 <0.003 <0,050 <0.005 17.5 <0.010 0.550 <0.003 4.650 0.090 50.7 <0.003 <0.058 <0.005 17A 0.013 2,152 (0.51) • 0.0045 5,103 0.137 NS' 0.050 1,000 0.002 NS 0.050 1.000 0.025 NS 0.200 Mercury <0,0002 <0.0002 <0.0002 0.000012 Selenium Silver <0.003 <0.010 <0,003 <0.010 <0.003 <0.010 0.005 0.060 a c d a 1 All results reported as mg/L Little Sugar Creek water quality samples (24-hour composite) Based on BO gpm discharge of average extraction well concentrations tta Lithe Sugar Creek at 7C10 of 3.5 cfs Class C stream water quality Projection based an held aeration and filtration tests sicnuiating proposed treatment process. NS = no standard 2-11 RMT NPDES PERMIT APPLICATION HOECHST CELANESE DREYFUS RESEARCH PARK MAY 1994 SECTION 2 of Little Sugar Creek at 7010 flows and receiving treated effluent. The following discusses their significance to meeting the instream water quality standards. 1w09,91513 eva+cd}94 Chromium The estimated treatment system effluent concentration of 0.068 mg/L is slightly above the WQS of 0.050 mg/L. When a summer 7Q10 dilution factor of 3.5 cfs is used, the estimated instream chromium concentration is 0.013 mg/L,, which is substantially below the WQS of 0.050 mg/L. iron The projected instream iron concentration is 2,15 mg/L, assuming the high TSS is present in the treated ground water discharge. This wilt not be the case, as historical ground water monitoring well data has consistently shown TSS concentrations below 50 mg/L. The extracted ground water is expected to contain similar TSS levels when the wells are fully developed. Figure 2-6 presents a correlation plot of extraction well TSS and iron concentrations. The plot establishes the linear relationship that shows that treated extracted ground water should have a total iron concentration below 5 mg/L. This agrees with the historical average iron concentration of 1.4 mg/L in the ground water samples collected from monitoring wells. Aeration and filtration tests, conducted to simulate the proposed air stripper and bag filter treatment system, indicate the actual discharge value should be <0.10 mg/L, which is below the WQS of 1.00 mg/L. Since the treated ground water will be air stripped and Tittered, an iron concentration of <0.10 mgiL is anticipated for the treatment system effluent. This will eliminate any water quality concern for iron as the projected iron concentration in the stream will drop to 0.51 mg/L. Lead The highest reported lead concentration is 0.140 rng/L for well EW-4. This well produced a water sample with a high amount (2,400 mg/L) of suspended ,solids and is not considered a representative sample of treatment system effluent. The estimated 2-12 S31dWVS 113M NOIIOYU.LX3 UU31VM aNfOdO NOLLVOIlddd IIWE3d PCB ONI1dWVS S3adN ( /&u) SSa 009;L RMT NPDES PERMIT APPLICATION MAY HOECHST CELANESE DREYFUS RESEA H PARK E TON 2 treatment system discharge lead concentration is 0.034 mg/L. The projected instream Lead concentration is <0.0045 mg/L, which is well below the 0.025 mg/L standard. Manganese The estimated treatment system effluent concentration is 1.055 mg/L. The projected instream concentration of manganese is 0.137 mg/L, which is below the standard of 0.200 mg/L. 2.3 Treatment System Usage The treatment system will treat affected ground water, and HCC will be the sole user of the treatment system. The IRA system has been sized to treat 80 gallons per minute on a continuous basis. 2.4 Project Approach The treatment system described in this evaluation is an IRA system. Depending on the results of on- going site investigations, additional Remedial Action System(s) may be constructed. At present, future flow rates from additional ground water treatment systems cannot be estimated because the nature and total extent of affected ground water at the site has not been determined. i twpLgt91613.vvalcdi94 2-14 RMT NPDES PERMIT APPLICATION HOECHST CELANESE DREYFUS RESEARCH PARK Section 3 SYSTEM DISCHARGE ALTERNATIVES The treated ground water discharge alternatives for the DRP site (sewer discharge, subsurface discharge, and spray irrigation were evaluated. The following describes these alternatives. MAY 994 SECTION 2 3.1 Connection to Sewerage System The alternative of discharging treated ground water to a publicly owned treatment works (POTW) is applicable to the treated ground water, provided that the quality of the water meets the pretreatment requirements of the local regulatory agency. Dreyfus Research Park is served by the Charlotte - Mecklenburg Utility Department (CMUD); however, CMUD is not issuing permits for ground water disposal. Correspondence from CMUD documenting this decision is provided in Appendix ti, 3.2 Subsurface Disposal System Two areas at the DRP facility were evaluated as potential sites for a subsurface disposal system; An undeveloped area northwest of the campus (see Figure 1-1) A meadow area southeast of the campus (see Figure 1-1) Residential use of the land in the immediate vicinity of the plant does not make the purchasing of adjacent land for a subsurface disposal system an option. Subsurface investigations in the undeveloped area northwest of the campus are in progress. Initial results indicate the presence of TCE- and PCE- affected ground water that can potentially migrate off - site to adjacent residential areas. The addition of water through an infiltration gallery may mobilize the ground water in the direction of the residential area. Permeability tests in the meadow area indicate a soil permeability of 4 x 10 cmis ,which indicates that the area may be suitable for an infiltration gallery. However, subsurface investigations in this area indicate the presence of TCE- and PCE- affected ground water, and the addition of water through an infiltration gallery may mobilize the ground water in the direction of little Sugar Creek. 1.tw3r9191513 eva,cd194 3-1 RMT NPDES PERMIT APPLICATION MAY 1994 HOECHST CELANESE DREYFUS RESEARCH PARK SECTION 2 In addition, the meadow appears to be located in the flood plain of Little Sugar Creek, and periods of an elevated water table would inhibit subsurface disposal of the treated ground water in this area. 3.3 Spray Irrigation System The two areas evaluated in Section 3.2 were considered inappropria the following reasons: or a spray irrigation system for The low permeability of the undeveloped area would tend to create excessive surface runoff from a spray irrigation system, and ground water containing PCE and TCE may be mobilized, The meadow area contains PCE- and TCE- affected ground water that may increase mobility if additional water were introduced from a spray irrigation system. Also, periods of an elevated water table in the area would inhibit water infiltration from a spray irrigation system. A third option of using the plant's existing lawn sprinkler system as a spray irrigation system was evaluated. This option was not considered feasible because of site controls and system down time during wet weather months. If system operation was extended during periods of saturated soil conditions, then excessive runoff from the sprinkler system would occur. 3.4 Feasibility of Discharge Alternatives The information discussed in the previous sections shows that, due to site conditions and local POTW policies, the evaluated discharge alternatives are not environmentally feasible. However, system discharge to the Little Sugar Creek is environmentally feasible because of the creek's proximity to the property and the quality of the treated ground water that would be discharged to the creek. 3-2 53717-1934 P.O. 0x 8923 6►U8/831 Br1131 7 PORT' DATE: 04/2 / 4 COLLPCTION DATE: 04/12/94 STATION ID: EW -4 NORD C ANALYSIS PORT T 2400 M(3) 3�0 520 5.0 16000 133 99000 140 23000 3400 . 20 3z0 10 RATOR1ES CL1ENT HOECHST CELANESE SAMPLE #: 4421-001 PROJECT #: 00915.17 womE ER,. #: 4421 WI DNR :D: 11313S520 alsuspended Cac alo1 Chr Iron, Load., Magnesium manganese reury Selenium, total Silver, total total total total otal oral Approval S btu; UNITS mg/L • / ug/L ug/L ug/L ug/L ug/L u /1 ug/L ug/L u /L uE/I. 753 FAX L OECHST CE ESE -,DRP 5 4 1-002 PROJECT #: 00915.17 WORK O : 4421 WI DNR ID: 113138520 852 MR, ET. d, total suspended Arsenic Bari Cadmi Calci Chrom Lead, Maguee Mangane e, tot : cury, , total Selenium, total er, total 4 PORT DATE:09/2E/94 COLLECTION DATE: 04/12/94 STATION ID: EW -13 "SIS PORT 790 H( . 0 320 <5.0 23000 74 32000 26 1300 <0.20 .0 <10 TS mg/L ug/L ug/L ug/L ug/L ug/L ug/L ug/ L ug/L ug/L ug/L I O T lES 744 H *moo 1 3717-1934 • P.O. Box 8923 53708.8923 • 608/831-4444 CLIENT: HOECHST CELANESE - DRP SAMPLE #: 4421-003 PROJECT #: 00915.17 WORK ORDER #: 4421 WI DNR LAB ID: 113138520 PARAMETER: REPORT DATE: 04/26/94 COLLECTION DATE: 04/12/94 STATION ID: EW-8 INORGANIC ANALYSIS REPORT RESULT Solids, total suspended 600 H(3) Arsenic, total <3.0 Barium, total 180 Cadmium, total <5.0 Calcium, total 20000 Chromium, total 180 Iron, total 27000 Lead, total 16 Magnesium, total 20000 Manganese, total 700 Mercury, total <0.20 Selenium, total <3.0 Silver, total <10 Approval Signature UNITS mg/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L T LAs0 TRIES 3717-34 ° P.0: -6 0 RI CL : HOECHST CELANESE DRP LE #: 44 1-0 4, PROJECT #: 00915.17 Ci #: 4421 ID: 11313E520 Solids, total suspended Arsenic , testa; ot Cadmi' , total Calcium, total Chromium, total Iron, total Lead, total Magnesium, total Manganese, tot Mercury, total Selenium, tt4 Silver, total REPORT DATE: 04/26/94 CO CTION DATE: 4/1 / 4 STATION ID: EW-10 INORGANICNORCANIC YSIS REPORT Approva l Si at UNITS= 450 H33 mg/L 3.0 S 5.0 13000 23 30000 9.6 10000 330 <.0, 3.0 <10 ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L BST RIES ° 744 Hunamo T ,« . ; 537 7 4 Pr . Box 892 53708-09234444 CLIENT: HOECHST CS ESE - DRP S LE #: 44 1-0 5 PROJECT #: 00915,17 WORK ORDER #: 4421 1 DNR ID: 113138520 Solids , total sspeed; Arsenic, total Barium, total Cadmium, total Calcium, total Chromium, total Iron, total Lead, total Magnesium, total Manganese, total .Mercury, total Selenium, total Silver, total REPORT DATE: 04//94 CO CTION DATE« 04/11/94 STATION ID: EW -1 INORGANIC 'SIS REPO Approva l 5 ignature T UNITS 220 (4) mg/L 3.0 ug/L 120 ug/L 5,0 ug/L 12000 ug/L 36 ug/L 11000 ug/L 5.9 ug/L 5500 ug/L 3 ug/L <0,20 ug/L 3,0 ug/L <10 ug/L S37 23 SJ CLI HOECHST CE ESE - RP Sy #; 4421-006 PROJECT #: 00915.17 WORK ORDER 1 DTIDNR ID: 1131385 0 Solids, total suspended antes total aritml, total Cadmium, total Dalai , total Chromium, total Ikon, total Lead, total gnesium, total. a ganese, total er .ur , total kenium, total Silver, total REPORT DATE: 04/26/94 00 O ION DATE: 04/12,794 STATION ID: EW _7 INORG IC YSIS PORT Approval Signature 50 H(3) <3.0 50 <5.0 14000 14 2400 6.2 6200 370 <0.20 3.0 <10 mg/L ugiL 9E/L ugiL ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L 53717.193 P.9. 53708-69 6007B314 75 F CLI HOECHST CELANESE DRP S •LE 4421-0 7 PROJECT #: 00915.17 WORK ORDER #: 4421 019R ID: 113138520 ETER '. Arsenic, total Barium, total Cadmium, total +alai , total Chro , total Iron, total REPORT DATE: 04/26/94 COLLECTION DATE: 04/12/94 STATION ID: ISCO-1 INORGANICANALYSIS PORT 3.0► <50 5.0 17000 10 570 Lead, total 3.0 i agnesium, total 4500 Manganese, total 94 Mercury, total 0.20 Selenium, total .H•:`•. Silver, total <10 ..ITS u+/L ug/L u/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L ug/L 3 - 08/8 I-7530 FAX REPORT DATE: 04/26/94 /94 COLT-PCTIC DATE: 04/1 / 4 STATION I COMP DISS IOC YSIS REPORT C IEI T: HOECHST CE ESE a 4421-00S01S PROJECT #: 00915.17 WORK ORDER : 4421 WI DMR ID: 11313S 20 Calcium, dissolved ron, dissolved Manganese, dissolved ure 14000 <100 360 UNITS uE/L ug/L CLI ` C CHS'T CE ESE - DRP SAMPLE #: 4421-0O8TCT PROJECT #: 00915.17 ORK ORDER : 4421 D ID: 11313S 20 Calcium, total Iron, total Manganese, tota Approval va S nature 4 REPORT DATE: 04/26/94 COLLECTION DATE: 04/12/94 STATION ID: EW COMP TOTAL INORG TC YSS REPORT S T 17000 28000 1200 EiN TS ng/L g/ 7530 BO TOR1 S . 744 HF xFUMaTaat 3717-1934 8,0, Box119 3 608, 331 7 3O Faz Inorganic Data I Sheet ) AnalysIs erformed nn days 'past tiding time.. Tsui 717-194 E. fax 2 537088923 408/831 11 831.75 0 F CLIENT: HOECHST CE PROJECT #: 00915,17 WORK ORDER #: 4511 ESE - DRP page: REPORT DATE : 05 02/94 9 INORGANIC ANAL SIS REPORT DATE STATION ID -001 04/23/94 -1 511-0 04/26/94 ISGO-2 Solids, total suspended UNITS 14 16 mg/L mg/ s-a Approve. Signau PIE Sa 3 CL =' HOECHST CELANESE - DRP $ 3992-001 PROJECT : 00915.11 WORK ORDER a: 3992 VI D ID: 113138520 ET. VOLATI OR 1 1-Dichlor ethe-us 1,-Dichloroethene• tot, 1,2 Dichl roptopane 2 -Neencne -Methyl- -pe to one Acetone Carbon disulfide Carbon tetrachloride Trichloro there Tetrachloroeth ne Vinyl chloride REPORT DATE: 02/17/94 ION DATE: 01 '94 STATION ID: -12' 1.0i .. 0 <10 <10 18 <10 00 6.7 1.0 YSIS RT UNITS L HOECHST CE ESE ORP 3992-0020 pROJECT 00915.11 WORK ORDER #: 3992 WI DNR ID: 1131385 0 wltT DATE: 12, 1 i94 ION DATE: 01/26/93 STATION ID: TB -EW VOLATI ORC IC YSIS 1,1-Diohlo o thene 1,-Diohlo oe hene, 1,2-Dichlo o opane 2 - Ile xanone 4 -Methyl -l-penenone Acetone Carbon disulfide Carbon tetrachloride Triohloroerhene Te :rahloroe hene V'in,l chloride S T w0 a0 <10 <10 91 <10 <1.0 <2.0 <2,0 <1.0 UNITS w.h 4k, 774 744 Hark! TrM Mont*.Phone(ems 331 4444 Baton Row*, LABORATORIES FAX (eas)$31-7530 Troy, MI F-2611 (112/112) Nos M.ei Ink Or* CHAIN OF CUSTODY RECORD Bolo. A 8e Semple &Minn ID A - lone B - HNC'$ 0 - H,9Cs4 fl - MOH E 410 u rr...nvAb..,w In+.cW+Na Intact HOECHST CELANESE - DRY 9019 - 005 1ET A. 00915.11 ORK ORDER A: 4018 I DER ID: 113138520 ETER ' O TI OR( 1,1-Diehl r ethene 1,2 -9iehlrehene, to 1,2-Dichloro ropane 2-Hexanne 4-Methy1-2-pentanone Acetone Carbon disulfide Carbon tetrahloride RE RT DATE: 02/23/94 CO CTION DATE: 02/02/94 STATION I: 1 YSIS REPORT RESULT 10 <20 <10 <100 <100 <100 <100 <10 Trithloroethene <20 Tetrachl r ethene 160 Vinyl chloride <10 UNITS HOECHST CE Es : - DRP 4018-010 00915.11 TER : 4018 ID: 138520 85. REPORT DATE: 02/23/94 CO CTION DATE:020594 STATION ID: EW -2 VOLATI ORGANIC ALYSIS RT 1,1- ichlo aathene<5.0 1,-D1chlor +then, teta l 10 1,2- i hl r propane <:5.0 He &nn na <50 -Methyl --pentan he <50 Acetone <50 Carbon disulfide <50 Carbon tetrachloride, . t " richl roethene 66 Tetrachloroethene <10 Vinyl chloride 5.0 UNITS 74 A i3 1 ` P... i3 CLI ` HOECHST CE ESE' 4018- 09 0091 .11 #: 4018 ID: 113138520 8520 Diehloroetbane fliebl roet ene, to 1,2 Dieh1oropr pane -Hexanone n 4-Methyl --enenane; Acetone Carbon disulfide Carbon tetrachloride Trichl roet ene 'etrachloroet ene Vinyl chloride VOL e] T1i OR PORT DATE: ii ' , 4 CO TI0 DATE: 02/03/94 STATION ID: EW-3 0 <2.0 .0 10 <10 54 t10 1.0 <2.0 2.0 <1.0 UNITS i* HOECHST CE ESE - DRP S 4018-008 0091 .11 #: 4018 ETER ID: 11313 1 1 -Diohloreethehe 1,2-Dichloroe hene, x 1,-Dichlnrcpropene, 2-eencne -2 Ace tone Carbon disulfide Carbon tetrachloride Trihlrehene Terachlrcethene Vinyl chloride ART DATE: 02/23/94 CO CTION DATE: 0 03, 94 STATION ID: EW -4 VO 11 ORGANIC4 1.0 < .t 1.0 <10 <10 <10 <10 1.0 <2.D 17 .t Mat RT ITS T 0 TO 7448 S 'LI : HOECHST CELANESE - DRP S 6018-006 REPORT DATE: 02/23/94 PROJE a#: 009 .5.11 CO CT1ON" DATE: 02/02/94 94 D at: 4018 STATION ID: EW ray DID: 11 1 8520 1-Dic .lorcat erne 1,2 -Dichloroetheno, tot 1, 2-Dichlc cp opana 2- exano ne 4-Methyl-2-pe tano ne Acetone Carbon disulfide Carbon tetrachloride T ichlo oeth me Tetrachlooe thane Vinyl chloride VOLATILE ORGAN 'STS RE RT RESULT <20 40 2D 200 200 200 <200 <20 <40 200 <20 UNITS 923 ER OJ ET WORK OSr WI D HOC .ST CE ESE 4018 00915.11 0: 4018 ID: 1131355.0 ART OAT: 02/23/94 TION DATE: 02 '024 STATION ID: -S VO TI 0 G IC A Dtchlor et ene .2 -0lobloroethana, total 1,2- ichl ' p span 2 - Hexanne -Methyl - -pen ano e Ace tone Carbon disulfide Carbon tottatblot Ticbleene Tetrachloroethene Vinyl chloride de <50 100 50 <500 <500 <500 <500 <50 00 280 <50 ART UNITS SI7Ml9 PR. Soi 8923 CLI : HOECHST CE ESE - DRP S0:, 018-003 ECT0: 0091.11 0 0: 4018 0 ID: 3138520 REPORT DATE: 02/23/94 4CTION DATE:02/02/94 STATION ID: EV-7 VOLATILE ORC IC FIST Diehl oroeth . 2-Diohloro.thene, tot , 2-Dichloropto an+ 2 - Hxanone -Me thy'1- 2-pentenone Acetone Carbon disulfide Carbon tetrachloride Trihlooethno Tetrad loroethene Vinyl chloride T <100 00 <100 <1000 <1000 <1000 <1000 <100 <200 780 100 UNITS T 0 744 I P.Q. Sot 8973 -493 Oil HOECHST C - ESE - DRP S IP #m 4018-002 PROJECT : 00915.11 WORK 0 #: 4018 WI DER ID: 20 ET 1,1 Dich oroethene; 1,2•Dic l roe ene, 1,2-Dic l+r pr pene 2 -Heenone 4-Methyl-`2-p n ne, Acen Carbon disulfide Carbon tetrachloride Trichloroethene Teraclrethene Vinyl chloride VO atel. 1I T DATE: 02, 23/94 ION DATE: 02/01/94 94 STATION ID: EW -8 ORO IC S 0 w2 0 :E0 10 10 10 10 1,0 <2.0 4.8 1,0 RT UNITS P.0:, $9I S3704-4420 ..4 CLI : HOECHST CE ESE 4018-001 PROJECT gyp:00915.11 WORK ORD 4018 WI ti ID. 11313 T ART DATE: 02/23/94 CO CTION DATE: 02, 01 94 STATION ID: EW-9 VOLATI ORO IC PSIS RT S T 1,1-Dic l oe re + 1,-Dichlor a ..ene, -Dichloropropane pan 2-Hexanone 4- +ethyl- _ en ano :e Acetone Carbon disulfide Carbon tetrachloride Ticblorcete:.+ Tetrachloroethene Vinyl chloride <5.0 10 5.0 <50 <50 70 <50 5.0 <10 39 5.0 UNITS 44 K 4444 1 7 R HOECHST E ESE - DRP 0. 4018-011 T # 00915.1 WORK ORDER 4018 WI DNR :; ID: 113138t PORT DATE: 02 3/94 C011,RCTION DATE: , 3'4 STATION ID: EW -13 VO TI. OR thane 1,2-Di hloree hene tt 1,2 -Dl hl rnpr pane 2 -Hexanone -Methyl - -pen en ne Acetone Carbon disulfide Carbon tetrachloride Trichloroethene Tetrechlcrcethen 'inyl chloride PSIS JS T <1.0 <2„ 0 <1:0 <10 <10 <10 <10 1.0 <2.0 6.8 <1.0 RT 744 5371 4 Alt U8423 CL HOE H T CELANESE - DR #: 018.012 CT 0 00915,11 WO ORD 44: 4018 c! I 520 ATE 1- ichl rcethene 1,-Dichlcrcethene, tot 1, - ichloropropane 2.8exanone -Methyl --pentancne Acetone Carbon disulfide Carbon tetrachloride Trichloroethene Te trachloroe thene Vinyl chloride VOIATI ORA ART DATE: 02/23/94 CTION DATE: 0 ./01/94 STATION ID: TE - -01 I.VSIS REPORT S . 0 <2.0 �c1.0 10 0 68 8( <10 1.0 <2.0 2. 1.0 UNITS Oki 744 P.O.:` z 23 53 6 8/831 3 HOECHST CE ESE _ DRP S4018-007 PROJECT T #, 00915.11 WORK ORD a: 4018 WI DNR ID: 113138520 RT DATE: 02/23/94 R CTION DATE: 02/ 2 "94.. STATION ID04 VOLATl CRC c ANALYSIS 11T Dichlor etbene 1,2-Dichlor et ene total 1,2-ihlrprepane 2- Hexan ne -Methyl-2-pentanone Acetone Carbon disulfide Carbon tetrachloride Triohlorethe+ Tetra hl r eth n+ Vinyl chloride ' 0 2.0 1. 0 00 1 12 <10 1.0 <2.0 2 . t <1.0 T UNITS Msrrlit+on, WI 63717 Sense Monica, CA 744 Heartland Trail Maras, GA Phone (806) 631-4444 Babe Rouge, L.A. LABORATORIES FAX (600) 631.7530 Troy, MI F-2183 (R2J92) (Use Bleckink Only ) CHAIN OF CUSTODY RECORD Pres Grand Ledge, MI Nashvlle, TN Seal Intact/Not intact GreenviNe, SC Receipt Tamp d� Dublin, OH Waukesha WI Use Only) FlomiPt PH TOMES 4PO,llx Analyte is pre, sample were applie would like be 'W Organic DataClualifer h Elevateddetectkin I (see If the prt b k, the valu pie 1' arratNe er to tank Analyte concentration e c . calibrate range (sera arr pie Narrative);. Repeated surrogate failure Sample Narratl a '. H(n) Analysesperformed 'n* days past holding time. Concentration may be elevated due to the presence of an unrequested aria Sample Narrative. ND cat detect NR Not rit . Ell Sample vial used for previous analysis. Relative percent difference high (see Sample Narrative). Retention time variance; analyt.co identircatlon not confi Sample receved with headspace. 08/20/ e (see 111VReceipt for - - Certified Mall .eerrwwrn N© Inx v,ance Cavereyr* Praviaea ©© not. ...INS '!Or Intern*I¢}n el Mail L .. Peva•..a tiler. Schiff Mooresville DEM 919 N. Main St. Mooresville, NC 24115 HARLO'1"I E March 8, 1993 Subiect: Groundwater Remediation Sires In the Charlotte -Mecklenburg Area Dear Mr. Schiff, Please be a Department - Syste Discharge Permit area until further bringing the SUDP taking precedence groundwater conta sed that, effective Immediately, the Charlotte -Mecklenburg Utility Protection Division (CMUD-SPO) will not be accepting any Special Use ications for groundwater remediation sites in the Charlotte -Mecklenburg ce. This is based on a number of factors including: limited personne4 gram up to the standards desired by the CMUD-SPD, the SR) permitting updating the SU© and ERP. As of today, the following is a fist of ated sites waiting for SUOP's: City of Charlotte Engineering Department Law Enforcement Center Parking Lot South McDowell and Trade Streets Charlotte, NCI 28202 Application date: 1 2/22/92 Fleming Labo■®tories, Inc. 2215 Thrift head Charlotte, NC 28234 Application date: 1 1 /26/91 Consolidated. Freightwey Motor Freight Termirtal 4831 Sunset Road Charlotte, NC 28213 Application date: 6/1/92 Sunbelt Equipment and Rental, Inc, (Blumenthal Feundation) 1917 Wilkinsdn Blvd. Charlotte, NC 28202 Application date: 10/8/91 5. Aeronica, inc. 9824 Brooiford Street Charlotte. NC Application date: 1 ©/2/9© 6. NFL Stadium Uptown Parking Lot Site W. Hill and S. C+, irit Streets Charlotte, NC RAP received: 12126/90 Amoco Sulk Terminal 7924 Mt. Holly Road Paw Creek, NC Application date: 5/16/91 Shell Oil Company 6851 Freedom Drive Charlotte, NC 28214 Application date: 16/1 1 /5 9. Exxon Company 6801 Freedom Drive Charlotte, NC Application dates: 7/22/91 Ashland ClemIca!, Inc. 3930 Glenwood Drive Charlotte, T*C 28208 Application Mate: 3/17/92 11 Alltel CaroNod, Inc. 131 Matthervs Street Merthews, 1IC Application fate: 1/7/92 12. Terrell Properties, Inc. 3000 Southdelvd. Charlotte, NC 28209 Application date: 7/24/92 Mobil Site #98-AAL 301 S. Independence Blvd. Charlotte, NC 2820' Application date: 4/29/92 14. Handy Pantry #68 9256 Albemarle Rd. Charlotte, NC WWS received: 9/22/92 15. Eastern Electric€ Inc. 920 Eastway Drive Charlotte, NC Unsigned WWS rcvd. 11/6/92 The CMUD-9.PD will be perm citing the sites 1.- 4, above by August 1, 1993. The others may be permitted at some time by this division but there is no guarantee, should a permit be issued, that it will be in 1993, The CMUD-g'D is aware that due to particular site circumstances and/or other contra lino factors, that the only environmentally sound option may be to discharge to the POTW. A: the state's request, the•CMUD-SPD will review such special Gases and work toward timely issuance of a SUDP shouid 1I information regarding the site and project meet program requirements The State wig be notified in writing by the CMUD-SPD when applications are once again accepted from groundwater remediation sites. Those sites who submit a request for a SUDP for a groundwater remeidiation project, will have their submittal returned to them along with a letter stating that the CMUD-SPD is not accepting applications at the time. Therefore, those sites may present you (the stkte) with the appropriate documentation so they may pursue Jther routes of discharge. Any questionf regarding the contents of this letter should be addressed to Cathy K. Malas or Robert L. Griffin $t 394-9284, exts. 121 (CKM) and 132 (RLG). a_ Robert L. rdffirt Sr.. ,treatment Cnpliance Specialist System Protection Manager CKM/ckm System Protectbn Division 5100 Brookshire Boulevard Charlotte. NC 28216 704 Charlotte -Mecklenburg Utility Department 4.9284 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr.., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director lbe r 30, 1997 Mr. James F. Simmons Celanese Acetate, LLC 2300 Archdale Drive Charlotte NC 28210 Subject: Perna Modification lame Change Celanese Acetate, LLC (formerly Hoechst Celanese Corporation) Permit No. NC0084301 Mecklenburg County Dear Mr. Sitrtrrlons: In accordance with your completed name ownership change application dated November 26, 1997, we are forwarding herewith the modified Certificate of Coverage page for the subject facility. The only changes in this permit are in regard to name and ownership. All other terms and conditions in the original permit remain unchanged and in full effect, This Certificate of Coverage is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such request is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by, the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this change, please contact Steve Coerper at 919/ 733-5083, extension 361.. Sincerely, rG� reston cc Mooresville Regional Office, Water Quahty Section Central Files Perrnits and Engineering P.o, Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10post-consumer paper Permit No, NC004301 STATE OF NORTH CAROLINA L).PARVMENT OF ENVIRONMENT AND NATIJ"' L RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE VVASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance With the provision of North Carolina General Statute 143-215.1. other lawful standards and regulations prortrulgated and adopted by the North Carolina Envirotunental Management Commission, and the Federal Water Pollution Control Act, as amended, Celanese Acetate, LLC is hereby authorized to discharge wastewater from a facility located at Dreyfus Research Park 2300 Archdale Drive Charlotte Mecklenburg County to receivino waters designated as Little Strgar Creek in the Catawba River Basin in accordance with effluent limitations, monitoring recarirernents, and other conditions set forth in Parts I, II, III, and IV hereof. This permit shall become effective January 1, 1998. This permit and authotization to discharge shall expire at midnight on August 31, 2001 Signed this 30th day of December, 199'7. A. Preston Howard, Jr„, P,E., flirector Division of Water Quality By Authority of the Environmental Management Commission Per t No. NC0084301 SUPPLE ENT TO PE ' COVER SHEET is hereby anthtied t: Celanese Acetate, LLC Continue to operate an existing 0.1152 MGD wastewater treatment system consisting of a six - ray air stripper and bag filter, located at Dreyfus Research Park, 2300 Archdale Drive, Charlotte, Mecklenburg County (See Part III of this Permit), and', Discharge from said treatment works at the location specified on the attached map into Little Sugar Creek which is classified Class C waters in the Catawba River Basin. ROAD CLASSIFICATION PRIMARY HWY HARD SURFACa.••• SECONDARY HWY HARD SURFACE•••• LIGHT•DUTY ROAD, HARD OR IMPROVED SURFACE„•, UNIMPROVED ROAD • Latitude 35°08'2.2" Map # 1015NE Sub -basin 030834 Stream Class C 'Discharge Class 66 Receiving Stream Little Sugar Creek Design Q.1 152 MC ?Permit expires 98/ 31 / 01 Longitude 80°51'42" SCALE 1:24 000 1 MILE 7000 FEET 1 1 KILOMETER :.111111111111111111111, CONTOUR INTERVAL 10 FEET Celanese Acetate, LLC NC0084301 Mecklenburg County State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A, Preston Howard, Jr., P.E., director Ms. PP.M. Carter Hoechst -Celanese Corporation P.C?, Box 32414 Charlotte: North Carolina 2d1 �<ts Mt, Carter: 2414 her 4, 1996 Subject: \PDES Permit Issuance Permit No. NC0084301 Hoechst -Celanese Dreyfus Research Park Mecklenburg County the application for a discharge permit received on February 27, 1996, the Division is ubiect NPDES permit. This permit is issued pursuant to the requirements of North 143-215.1. and the Memorandum of Agreement between North Carolina and the L: Agency dated December 6, '1983 1996, requested that Fart I1, Section C.1, (Certified Operator) be removed. These standard conditions are contained in all permits; however, since the Division does not currently have an operator certification program in place for groundwater remediation facilities, this section does not apply. Upon development of a cortificatioo program, all permittees with these types of treatment facilities will be notified. of the certification recluir'nlenis. This cover letter is sufficient to address the current applicability of the certified operator permit cond parts, measurement frequencies; or sampling requirements contained in this permit are unacceptable n adjudicatory hearing upon written request within thirty (30) days following This request must he in the form of a written petition„ conforming to Chapter 1 0B of the North Carolina C~ienerai Satutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 77F11-7447, Unless such demand is made, this decision shah he final and binding. Please take notice this permit is not transferable, Part 19„ 'EA. addresses the requirerr eras to he followed incase c*f c ar; e in ownership or control of this discharge. This permit does not affect the le „al requirements to obtain other permits which may he required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governntental permit that may be required. if you have any questions concerning this permit, please contact Greg Nizich at (919) 733- 5083„ extension 541. cc: Central Files M totosx°i19e Regional Office/Water Quality ect on Mr. Roosevelt Childress, EPA and Engineeering Unit Facitttsst'nent Unit Techraicai. Assistance & Certification Group Aquatic Survey and Toxicology Unit Signed By Goodrich Howard, Jr., P.E. P.C. Box 29535, Raleigh, North Carolina 27626.0535 An Equal Opportunity Alin -native Action Employer Telephone (919) 73-5t}63 FAX (919) 733-0719 50% recycled / 10°% post-cc:nsurner paper STATE NORTH OLI Perm NC(X) DEPARTMENT OF ENVIRONMENT, H LTH, AND NATU*RESOURCES DIVISION OF WATER aLIT' n ccaaaalltwart�r }tict lea tul reantrt'aenta an it led, PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT_ DISCHARGE ELIMINATION SYSTEM ith the pro', „bon idards and r gulat as aanaaement Commis Carolina General; Statute 143- 1'? tnaalnated and adapted b the North Caroline andthe Federal Water Pollution Control .Act 1 tac a hit C larac.4L. orpot<: retry aauthor"bed to discharge was Dre ttt 24 Cl n c it its' l cap aced at Research Park ladale Drive raburg Count designated as ritec Sag'r° Creek in t as °`eta =lea River Basin "ith effluent lirn..itaticans, ri oni Parts 1. 1, 11I,and IV hereof. This parr it Shall become tire This per it and author Signed du day Septet -lithe 4, 1996. e Octob in re.; ui iiments, and other condition 1996. o discharge shall e piir at midnight on August 31, 2001. A. Pre:ta n Hob,aud:_ r., P.E., Director r l ivision of . Authority the Ens °ir mental Ma a erra nt Cat here au d try: Pert No. NC0084301 SUPPLEMENT T TO P R IIT COVER SHEET Hoechst Celanese Corporation rate an existing G. I5. MI ast tat r treatment systet consisting :o a ay air stripper and bag filter, located at Dreyfus fus Research Park, 230 Archdale Drive, e. eklenhurg Count), (See Part III of this PertnitI, and Ii;;char Sugar ere roar said tratmr hich i cI ed Class ion sheet 'd n the attached lap into Little in the Catawba River Basin, ROAD CLASSIFICATION PRMARY HWY HARD SURFACE •••. SECONDARY HWY HARD SURFACE ••••• UGHT•DU Y MAD, HARD OR IMPROVED SURFACE,,., A Latitude Map # G15NE Stream Class Longitude Sub -basin 030834 Discharge Class Receiving Stream Design Q Permit expires CONTOUR INTERVAL 5 FEET Hoechst-Celanese/Dreyfus Pk NC0084301 Mecklenburg County WWTP A, 0“ EFFLti ENT LIMITATIONS ANE) MONITORING REQUMEMENTS FINAL Permit No. NCOOK4301 During the period beginning on the effective date of the permit and lasting expiration, 011th:til(s) serial number (X)I. Such discharges shall he hunted and rtionitored by the pernrittee as Effluent Dharacteristics Flow Trichloroethene Totrachloroethene Chronic Toxicity** Kitacharge Limitations LbsidaY Wan- Avg. Daily _Max. the Pei rilittec i authori/ed to discharge It speritied below: Monitoring Requirements Units (Specify) Measurement Remote !.Sarrip le Mon. Avg. Daily _ Max. Frequency Type Location 0 1152 reriD Continuous Recording I or E Monthly Grab Monthly Grab Quarterly Composite * Sample Meations: L - Effluent 4% Chronic Toxicity (Ceriodaphnia) P/F @ 4.9%; February, May, August and November see Part 111, Condition E. Monitoring shall he perforrned at the same time the whole effluent toxicity sample is collected. The pil shall not he less than 6.0 standard units nor greater than 9,0 standard units and shall he monitored monthly at the effluent by grab sanalc. There shall be no discharge of floating solids or visible foam in other than trace amounts. Section B. Schedule of Compliance The per itt e shall comply vith Final Effluent i i nations specified for discharges in accordance with the following schedule: Penrittee shall comply with Final specified below, ent: erns by the el ctipe date ci Perrnittee shall at all time provide the operation and rnaintenanc recess existing facilities at optimum efficiency, he perm.t nles operate the No later than 1.. calendar days folioing a date identified in the above schedule of comp lance the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case; the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements, Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PEWITS SECTION A. DEFINITIONS Authori The Director of the Division of Water Quality, 2, DEM or "the Division" Means the Division of Water Quality, Department of Environment, Health and Natural Resources. 3. ad.c. Used herein means the North Carolina Environmental Management Commission, 4, Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday - Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "'maximum daily discharge." This limitation is identified as 'Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part 1 of the pemiit, Part II Page 2 of 14 6. Concentration Measurement a The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values), The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values), The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "'Weekly Average"' under "Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum." under "Other Limits" in Part I of the permit. d. The "'average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as ''Annual Average" under "Other Limits" in Part 1 of the permit. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average concentration" for the discharge. It is identified as "daily average" in the text of Part I. f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "'Quarterly Average Limitation"' in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through September, and October through December. Part II Page 3 of 14 7. Ot er Measurements a Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "'instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. c. A "'continuous flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. 8. Types of Samples a Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (3) a single, continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours, In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However, in no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less than four (4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Grab samples must be representative of the discharge or the receiving waters. 9. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the nurnber of individual values, . Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows, Part II Page 4 of 14 10, CalendaLDay A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12, Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section SECTION B. GENERAL Poly to Comply 7 e Clean Water Act, The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a . The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C, 1319 and 40 CFR 122.41 (a)I c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215,6A1 d. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed 525,000, Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. 2. Duty to Mitigate 3, Part 11 Page 5 of 14 The permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. Except as provided in permit conditions on "Bypassing" (Part II, C-4) and "Power Failures" (Part 11, C-7), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the, permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended, 4. Oil and Hazardous Substance Lip!). lay Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the perrnittee is or may be subject to under NCGS 143-215,75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations, 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this perrnit, shall not be affected thereby. 8. Duty to Provide Information 9, The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit, The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. R If the perrnittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the permittee must apply for and obtain a new pemlit. Part II Page 6 of 14 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215,6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified, a.. All permit applications shall be signed as follows: (I) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures, (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official, b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company, (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority, c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations," Part 11. Page 7 of 14 12. Permit Actions This penult may be modified, revoked and reissued, or terminated for cause. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit Modification, Revocation and Rej The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Previous PerrnitS All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for operation or discharge, are hereby revoked by issuance of this permit. [The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. ] The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERATION AND MAINTENANCE Q _POLLUTION CONTROLS fi Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities, Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified back-up operator of the appropriate type and any grade to comply with the conditions of Title 15A, Chapter $A .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8 A .0202. Once the facility is classified, the permittee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50°%% complete. 2. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or sirnilar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. Part II Page 8 of 14 3. Need to Halt or Reduce riot a Defense It shall not be a defense for a perrnittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. a a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations, The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The perrnittee shall submit notice of an unanticipated bypass as required in Part II, E. 6, of this permit, (24 hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass, unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C) The permittee submitted notices as required under Paragraph c. of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Perrnit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section, Part Il Page 9 of 14 a. Definition. "Upset '' rneans an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c, of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. Conditions necessary for a demonstration of upset. A perrnittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the permittee can identify the cause(s) of the upset; (2) The perrnittee facility was at the time being properly operated; and (3) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (4) The permittee complied with any remedial measures required under Part II, B. 2, of this permit. d. Burden of proof, In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title I5A, North Carolina Administrative Code, Subchapter 2H, ,0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent, Part II Page 10 of 14 SECTION D. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance, Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2, Reporting Monitoring results obtained during the previous month(s) shall be surn.marized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR I, 1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: 3. Flow Measurements 4. Division of Water Quality Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh, North Carolina 27626-0535 Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part 1 of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et, seq. the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and Part II Page 11 of 14 reporting levels below permit discharge requirements, then the most sensitive thod with the lowest possible detection and reporting level) approved method must be used. 5. Penalties. for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate„ any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 6. Records Retention Except for records of monitoring information required by this permit related to the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f . The results of such analyses. 8. Inspection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a . Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location, Part I:I Page l2 of l4 SECTION E.,, REPORTING RE©UIREEMENTS Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. PlanngdChanges The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). The alteration or addition results in a significant change in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. 4. Transfers 5, This permit is not transferable to any person except after notice to the Director, The Director may require modification or revocation and reissuance of the permittee and incorporate such, other requirements as may be necessary under the Clean Water Act. Monitoring results shall be reported at the intervals specified elsewhere in this permit. a . Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D, 2 of this permit) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposai,, approved under 40 CFR 503, or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. Part II Page 13 of 14 6. Twenty-four Hour Re in a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances, The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent limitation in the permit, (2) Any upset which exceeds any effluent limitation in the permit. (3) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case -by -case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. 7, Other Noncompliance 8. The perrnittee shall report all instances of noncompliance not reported under Part II, E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6, of this permit. Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information, 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a, Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc„ e. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Part if Pao 14 jai` `l4 Persons reporting such occurrences by telephone shall also file a vw ritten report 5 days following first knowledge of the occurrence 10, Availability of Reports for thin Except for data dete iri d to be confidential under NCCS 1.4 , - 1 . (a) 2 or Section 308 of the Federal Act, 33 DSC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may: result in the imposition of criminal penalties as provided for in NCGS 1 . - l .1lblt l or in Section 309 of the Federal Act. Penalties for Falsification of Reports The Clean Water Act provides that any person whwho knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of cornpliarice or noncompliance shall, upon conviction, be punished by a fine of not more' than $10,000 per violation, or by imprisonment for not more than o years per violation, or by both, PART III OTHER REQUIRENTS A. Construction No construction of wastewater treatment facilities or additions to add to the plants treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon believe: it knows or has reason to a.That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 ugll); (2)Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/l) for 2.4-dinitrophenol and for 2-methy1-4.6- dinitrophenol; and one milligram per liter (1 mg/1) for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) Five hundred micrograms per liter (500 ug/l); (2) One milligram per liter (1 mg/1) for antimony; (3) Ten (10) times the maximum concentration value reported for that pollutant in the permit application. D. Requirement to Continually Evaluate Alternatives to Wastewater, Discharges The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. n the Pari 111 Permit No, NC0084301 E. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1,) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September II989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 4.9c/0 (defined as treatment two in the North Carolina procedure document), The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of February, May, August and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT -I (original.) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of .Environmental Management 1101 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all. dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream, Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum controi organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. PART ` ANNUAL AID NISTER1NG AND COMPLIANCE 1 1 l ITC1T NG C UI NTS A. e permittee must pay the annual administering d compliance monitming fee within 30 (thirty) days after being billed by the Division. Fadure to pay the fee in a timely manner i accordance with 1 A NCAC 2H .0105(1)1(4) may cause this Division to initiate action t revoke the permit. State of North Carolina Department of Environment, Health and Natural Resources Mooresville Regional Office James B, Hunt, Jr., Governor Jonathan B. Howes, Secretary F.D1-11•11FZ DIVISION OF WATER QUALITY September 20, 1996 Ms. PEM Carter Hoechst -Celanese Corporation Post Office Box 32414 Charlotte, North Carolina 28232-2414 Subject: NPDES Permit No. NC0084301 Hoechst -Celanese Dreyfus Research Park Mecklenburg County, NC Dear Ms. Carter: Our records indicate that NPDES Permit No. NO0084301 was issued on September 4, 1996 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is Page 4. Page 4 sets forth the effluent limitations and monitoring requirements for your discharge. Your discharge must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required monitoring. The monitoring results must be entered on reporting forms furnished or approved by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the forms, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1), plus instructions for completing the form. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. Please be advised, that an annual administering and compliance monitoring fee may be required for your facility. You will soon be receiving a statement from our Raleigh Office. It is imperative that the fee be paid in a timely manner so as to prevent enforcement action or possible revocation of your permit. The remaining Parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s). 919 North Main Street. !Mooresville, North Carolina 28115 Voice 704-663-1699 FAX 704-663-6040 An Equal Opportunity/Affirmative Action Employer 50% recycled/10% post -consumer paper Ms, Pem Carter September 20, 1996 Page Two The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the, terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per violation (and/or criminal penalties) may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Consent Order may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not automatically transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded or transferred to another party, if necessary. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, D. Rex Gleason, P. E. Water Quality Regional Supervisor Enclosure DRG:ls State of North Carolina Department of Environment, Health and Natural Resources V Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A, Preston Howard, Jr.. P.E., Director Novem Hoechst Celanese - Dreyfus Research Park P.O. Box 24 ➢ 4 Charlotte NC 2S2ti 2-2414 Darr Ms. Carter: In accordance with forwarding ➢ requirements between No In resp Division does not present systems. Until such time as operator requirements do not apply fo w°ill notify you once the operator requ classes are available, 14, 1994 q� 'g T�aa &c. 1�� r PT„ O4 ry p p� Ed`�1N'�. �.i 6 ..- AT:._'"bt n0.�L'r RFSOURCES NOV F MiRLI . ENIttt ttr?t.tt',Et Subject: NPI:iES Perrnit isstt<tttce Permit # NC(X)8430I Hoechst Celanese - Dreyfus Research Park Mecklenburg County appheaiion for discharge permit r°-ceived on June '2 l.!?94, we are ject State - NPDES permit. '1"his permit is issued pursuant to the Carr_rlina General Statute 143-215.1 and the Memorandum of Agreement and the US Environmental. Protection Agency dated December 6, 1983. Aga have a pr If any parts, measurement lreC unacceptable to you, you h€ (30) days following receipt of conforming to Chapter 150B o Administrative Hearings, Post Unless such demand is made. t Please take notice this peril followed in else of change in ownersl T'lais perrnit d Me Division of Envii Coastal. Area Manage. required, requiren agement o cart Act or any other Federal or Part II, Section C.1. - certified operator requirement ,the am establislre d for operators of groundwater remeCliatiean along with tlhe appropriate training, is in place, the certified his treatment system. Our Training., and CertificationUnit. rtraents for these systems have been developed and training r sampling requirements contained in this p to an adjudicative hearing upon written request i . This request must be in the form of a written petition h Carolina General Statutes, and filed with the Office rawer 27447, Raleigh, North Carolina 27611. -7447. r shall be final and binding, Par°t. IT, F.4. addresses the.. requirement 10 be .his discharge. other permits which may iced by the Division of L i mental permit that P_O_ Box 29535, Raleigh, North An Equal Opportun+ty Affirm '.Ina 2762.6-0535 Telephone 919-733-5083 FAX 919-733-9919 Action Employer 50% recycled/ 1©"a post -consumer paper If you have any questions concerningt i, p number 1"-0. CC: 1 Central Piles Training rtific au n Mecklenburg nbur County pleas contact rm G g Nizich at tcp.n Sincerely, Or °mai Si ned y David k ondrich A, Prc ton froward. r°., P., Permit. No, NC0084301 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISC *GE WASTEWATER UNDER THE NATIONAL POLLUTANT ,DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful stand $ and regulations prorriulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hoechst Celanese Corporation is hereby authorized to discharge wastewater from a facility located at Dreyfus Research Park 2300 Archdale Drive Charlotte Mecklenburg County to receiving waters designated as Little Sugar Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, and III hereof, This permit shall become effective December 1, 1994 This pennit and the authorization to discharge shall expire at midnight ori August 31, 1996 Signed this day November 14, 1994 Origoal bcarveo lloddrioh A. Preston Iloward, Jr,P,E., Director Division of Environmental Management By Authority of the Environmental Management Commission hereby attthori tn: PLEMENT TO PE COVER SHEET Hoechst Cdl Co oration Enter iatr a contract for construction of tali into Little altar Creel ater gent tat After receiving an Authorization to Construct from tie Division of Environmental Managemenk construct and operate a 0.1152 :f+ taD wastewater treatment facility located at Dreyfus Research Park, 2300 ArchdaleDrive, Charlotte, Mecklenburg ur County (See Pan III of this Pet), and Discharge from t said treat en ctrl s at the location specified on the attached rria into l�itile Sugar Creek which is classic ed class C waters in the Catawba River Basin, pubk w rmod by the GGolop,[cak Survey car,roi by I'SGS,. NOS(NOAA, ano North Carohr,a Geodetic. Sur.-ey c,ncAog,a:rr-- .., ,,„- ^` is 5 [t0rr, ae=tai C, A. O. EFFLUENT ',IMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No, NO0084301 During the period beginning on the effective date of the permit and lasting cxpiraton, the Pemiittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Units (Spi_fy) Measurement Sample *Sample Mo_n___Ayg. an i ly Max. Mon. Avg. Daily Max. Frequency Type L9SAITLIZT) Flow CL 1 1 52 MGD Continuous Ftecording I or E Trichloroethene Monthly Grab E Teirachloroethene Monthly Grab E Chronic T oxicity— Quarterly Composite E * Sample locations: E - Effluent ** Chronic Toxicity (Ccriodaphnia) .13/F @ 4..9%; Fchruary, May, August and November see Part 111, Condition E. Monitoring shall be performed at the same time the whole effluent toxicity sample is collected. Pic., monitoring requirements in this permit arc baSed on a treatment system consisting of diffused aeration and carbon absorption, or system of equal. perfomiance, with a predicted removal rate of 99% for VOC's, If the actual treatment system varies significantly from the proposed methodology and/or the removal rate is less than 99% for VOC's,, this permit may he reopened with new limits/monitoring requirements est abli,shed. Tht pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored rnonlhly at the effluent by grab sample. Th-re shall be no discharge of floating solids or visible foam in other than trace amounts, PART f coon B. Schedule of Compliance The perrmttee shall comply with Final Effluent Limitations specified for discharges in acco , ce with the following schedule; shall comply with Final Effluent LI nations by the effective to of the permit less below. 2. Pennittee shall at all times provide the operation d maintenance necessary t ray existing facilities at optimum efficiency, No later than 14 c endar days following a date identified in the above schedule of compliance, the pefinittee shall submit either a report of ro ss or, in the case of specific actions being required by identified dates, a'written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 ST DA PART II MONS FOR NPDES PERMITS Pe it fsuittg Authority The Director of the Division of Environmental Management. . DEM or DjvisiQf. Means the Division of Environmental Management, Department of Environment, Health and Natural Resources. Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge" i defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled. and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit, b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday o Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. 1t is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part 1 of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "'Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sarnpled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. Part II Page 2 of 14 g. b. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliforrn bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under "Other Limits" in Part I of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day . The average yearly count for fecal coliforrrt bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average concentration"' for the discharge. It is identified as "daily average" in the text of Part I. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through. September, and October through December. Part I Page 4 a. Flow, (d nt ): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement"representative of the totalen at the discharge. time of sampling, when both the sample and flow �ll be re P which c. A "continuous flow measurement" is a measure throughout thef operahours of the facilite flow from the y. Flow occurs continually without interruption g shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over measured houra 24 p crioand of of discharge and combined ,proportional to the rate of flwindividual sample collection, or with (2) a series of grab samples of equal volume collected number of perioder a 24 hour passing timee intervals between samples determined by a preset sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalin zer, of the expectedgot l daily flowresent allon interval bat the treatmeetween nt collection fixed at no greater system, or to the rate of (3) a single, continuous sample collected over a 24 hour period proportional flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the tim t time � treatment systems between effluentgrab samples detention�u'me no greater than once per hour exceptles of greater than 24 hours. In such cases, effluent grab are equal inmay urnber�of boars to the at time intervals evenly spaced over the 24 hourperiod which the detentiontime of the system in number fthaaynssix (b) hours norowever, in ocase the umber of samples ass between effluent grab samples be greater than four (4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Grab samples must be representative of the discharge or the receiving waters. a Arithmetic Mean: The arithmetic number mean individual of any set of values is the summation of the individual values divided by the b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal rit te ao�hmrc meanof the number individual logan'thins of the geometric dividual mean is equivalent to the antilog of t values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). Part II Page 4 of 14 c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11• Hazardous Substance A hazardous substance means any substance designated under 40 "FR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. �utry to ply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement, b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to S25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount .not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6A1 d. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Part II Page 5 of 14 Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. 2. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. 3. Civil and Criminal Liability Except as provided in permit conditions on B nstr paued( ©alrelieve the permit weeer from Faiiur s" (Part . II, C-7), nothing in this permit shall be y responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143- 215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Qil and�,tiaai5unstn�;ac�a�t. Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. irra;tats The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. r. This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 6. 7. SevvrabiIity The provisions of this permit are severable, to andiif any is held invalid, the pplvision of this permit, �atron r the application of any provision of this permitany of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 8. Duty to Provide Info a mat'on The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. Part II Page 6 of 14 9. Duty to Reapply If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the permittee must apply for and obtain a new permit. 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. Part II Page 7 of 14 c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, th,e information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Previous Permits All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for operation or discharge, are hereby revoked by issuance of this permit. [The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective, J The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERATION AND MAIN 1. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified back-up operator of the appropriate type and any grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A .0202. Once the facility is classified, the permittee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 5a%© complete. Part II Page 8 of 14 2. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this pennit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bypassing of Treatment Facilities a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II, E. 6. of this permit. (24 hour notice), d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass, unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal Part II Page 9 of 14 periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C) The permittee submitted notices as required under Paragraph c. of this section. r g its (2) The mft. Issuing i f Authority Permit Issuinapprove Authorityy determines s ttated hat it wass, ill meet then three adverse affects, if the d, I of this section. conditions listed above in Paragraph( } 5. Upsets a. Definition. "Upset means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance of thwiis such technology based permit effluent limitations if the requirements of paragraph condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the permittee can identify the cause(s) of the upset; () The permittee facility was at the time being properly operated; and (3) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (4) The permittee complied with any remedial measures required under Part 11, B. 2. of this permit. d. Burden of proof, In any enforcement proceeding the permutes seeking to establish the occurrence of an upset has the burden of proof. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal Part. I Page 4 of 14 regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. CORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1,1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh, North Carolina 27626-0535 3. Flow easurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected Part II Page 11 of 14 discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in. Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Proce,durea Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution. Control Act, as Amended, and Regulation 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 6. Records Retention Except for records of monitoring information required by this permit related to the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Part II Page 12 of 14 8. Inspection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. $EcT1ON E. REPORTING REQVIREIVIENTS 1. Change Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The perrnittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). c. The alteration or addition results in a significant change in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. Part II Page 13 of 14 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water Act. 5 Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2 of this permit) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the permittee monitors any pollutant more frequently than required by the pemiit, using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503, or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the pemiit 6. Twenty-four Hour Rpporting a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. The following shall be included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent Limitation in the permit. (2) Any upset which exceeds any effluent limitation in the permit. (3) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. The Director may waive the written report on a case -by -case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part II. E, 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this peintit, b. c. Part II Page 14 of 14 8. Other fnforrnation Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information. 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability _of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. PART III OTHER REQUIREMENTS A. Construction No construction of wastewater treatrnent facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a.That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 nil); (2)Two hundred micrograms per liter (200 ugfl) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2.4-dinitrophenol and for 2-methy1-4.6- dinitrophenol; and one milligram per liter (I mg/1) for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/I) for antimony; (3) Ten (10) times the maximum concentration value reported for that pollutantin the permit application. D. Requirement to Continually Evaluate Alternatives to Wastewater Discharges The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. Permit No_ NC0084301 E. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1,) The North. Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 4.9% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition, The first test will be performed after thirty days from the effective date of this pet wit during the months of February, May, August and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent DischargeMonitoring Forrn (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina. Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all doselresponse data. Total r;sidual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. l 'pon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North. Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. ANN1JA • PART IV MINISTERING A COMPLIANCE MONITORING E REQU A. The permittee VilaSt pay the annuM administering and compliance monitoring fee withirt 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in • acco ce with 15A NCAC 2H D105(b)(4) may cause this Divisiort to initiate action to revoke the permit. State of North Carolina Department of Environment, Health and Natural Resources Mooresville Regional Office James B. Hunt,, Jr., Governor Jonathan B. Howes, Secretary Linda Diane Long, Regional Manager DIVISION OF ENVIRONMENT November 18, 1994 Ms. Pem Carter Hoechst Celanese Post Office Box 32414 Charlotte, North Carolina 28232-2414 Dear Ms. Carter: ENT Subject: NPDES Permit No. NC0084341 Hoechst Celanese Dreyfus Research Park Mecklenburg County, NC Our records indicate that NPDES Permit No. NC00843131 was issued on November 14, 1994 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is Page 4. Page 4 sets forth the effluent limitations and monitoring requirements for your discharge(s). Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required monitoring. The monitoring results must be entered on the reporting forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the forms, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1), plus instructions for completing the form. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. The remaining Parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s). The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater 919 North Main Street, MooresvGlte, North Carolina 281 15 Telephone 704-663-1699 FAX 704-663-6040 An Equal Opportunity Affrrrnottve Action Employer 50% recycled/ 1 J% post-consu paper Ms. Pem Carter Page Two November 18, 1994 treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per violation (and/or criminal penalties) may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Consent Order may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are pot. automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded. As mentioned previously, advise you of the importance of Permit and contact this Office you have any questions or need providing any assistance. Enclosure DRG:sl the purpose of this letter is to your NPDES Permit. Please read the at 704/663-1699 in Mooresville if clarification. We look forward to Sincerely, D. Rex Gleason, P. E. Water Quality Regional. Supervisor lirState of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 16, 1995 Ms. PEM Carter Hoechst Celanese Corporation Dreyfus Research Park P.G. Box 32414 Charlotte, North Carolina 28232-6085 JUN t Subject: Authorization to Construct NPDES Permit NC0084301 Hoechst Celanese Corporation Dreyfus Research Park Mecklenburg County Dear Ms. Carter. A letter of request for an Authorization to Construct was received April 4, 1995 by the Division and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the addition of two extraction wells (EW-14 and EW-15), and all associated piping, valves, controls, and appurtenances to the previously approved groundwater remediation facility with discharge to Little Sugar Creek in the Catawba River Basin. This Authorization to Construct is issued in accordance with Part 111, Paragraph A, of NPDES Permit No. NC0084301 issued November 14, 1994, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0084301. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number 704-663-1699, shall be notified at least forty- eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Per No Permit No. NC0084301 Authorization to Construct Hoechst Celanese Corporation June 16, 1995 Page 2 Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class 1 facility at least weekly and each Class 11, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. Once the facility is classified, the Permittee must submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. A copy of the approved plans and specifications shall be maintained on file by life of the facility. Failure to abide by the requirements contained in this Authorization to Cons tee to an enforcement action by the Division of Environmental Managemen Carolina General Statute 143-215.6A to 143-215.6C. e ?ermit for the uct may subject the in accordance with The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Mr. Greg Nizich, telephone number 919/733- 5083, extension 541. Cen Mec Training and Ce cation Compliance Group 1 Files enburg County Health Depent ality P.E. No, NC0084301 Muth . tin Construct hst: 1 ese Corporation June Page e' , as a duly re istered] lina, having au tb ►ri observe (periodically, essional Engineer in ine state of North ]y full time the construction the project, for the Project cation Permittee hereby state that, t ► e st ray anilines, due c d diligence was used in the observation of the construction such that the con ction was observed to be built within substantial compliance ce and intent of the approved plans and specifications. Signature Registatin No. Date Permit Na, NC0084301 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES N.C. DEPT'. OF ENVIRONMENT, HEALTH; DIVISION OF ENVIRONMENTAL MANAGEMENT & NATURAL RESOURCES SEP 29 1994 PERMIT TO DISCHARGE WASTEWATER UNDER THE IVISION OF ENRONMENTAL ANAGEMENT NATIONAL 'POLLUTANT DISCHARGE ELIMINATION SYSTEM OM MOORESVILLE REGIONAL OFFICE In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hoechst Celanese Corporation is hereby authorized to discharge wastewater from a facility located at. Dreyfus Research Park 2300 Archdale Drive Charlotte Mecklenburg County to receiving waters designated as Little Sugar Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements,d other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on August 31, 1996 Signed this day A. Presto Division o By Authorit , P.E., Director ental Management e Environmental Management Commission Pe it No, NC 84301 SUPPLEMENT TO PERMIT COVER SHEET Hoechst Celanese Corporation is hereby authorized to: Enter to a contract for consbuction of a avast au into Little Sugar Creek, and ater trea Font facility, and ter receiving an Aut, oti Lion to Construct from the Division ofEnvironmental agemcnt, construct and operate a 0.1152 MGD wastewater treatment facility located at Dreyfus Research Park, 2300 Archdale Drive, Charlotte, Mecklenburg County Part ill of this Permit), and Discharge from said treatment works at the location specified on the attached map in to Little Sugar Creek which is class ed class C waters in the Catawba River Basin. 50' Mapped, edited. and published by the Geouogicaf Survey Castro! by USGS, NOS/NOAA, .and North Carolina Geodetic Survey G:)ography by Photcgram,merr„r me:nods cram aerial h,v,:graphs Taken 1965 F eid checked 1967 s=.inarcanac nt r rn irir man rlat=r9 1 a4R A. 0. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL. Permit No. NC00843 During the period beginning on the effective date of the permitand lasting expiration, the Permittee is authorized to discharge from outfall(s) serial number (X)1. Such discharges shall be limited and monitored 'by the permittee as specified below: Effluent Characteristics Discharge Limitations Lbs/day Units (Specify) il_M Mn. yg. i Flow O.I152MGD Trichloroethene Tetrachloroethene Chronic Toxicity — Monitoring Requirements Measurement Sample *Semple Erk.cutstncy Type Continuous Recording Monthly Grab Monthly Grab Quarterly Composite E I or E E E * Sample locations: E - Effluent ** Chronic Toxicity (Ceriodaphnia) P/F @ 4.9%; February, May, August and November see Part Ill, Condition E. Monitoring shall be performed at the same time the whole effluent toxicity sample is collected. The monitoring requirements in this permit arc based on a treatment system consisting of diffused aeration and carbon absorption, or system of equal performance,. with a predicted removal rate of 99% for VOC's. If the actual treatment system varies significantly from the proposed methodology and/Or the removal rate is less than 99% for VOC's, this permit may bereopened with new limits/monitoring requirements established. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be 'monitored monthly at the effluent by grab sample. Thereshall be no discharge of floating solids or visible foam in other than trace amounts. Part III Permit No. NC0084301 E. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 4.9% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of February, May, August and November: Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. VIRO NT, FitALTH„, NATk t, RESOURCES rSEP 14 1994 FA Inslot O piv,, TIIENTAL MANAGEMENT TADDRESC.11 flEGIONAL OFFICE Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: Hoechst Celanese Corporation NC008430 1 Industrial - 100% Proposed New Little Sugar Creek 030834 Mecklenh MR0 G. Nizich 8/5/94 G 15 NE SHEET FOR WASTELOAD ALLOCATION Request # 791-5 - Dreyfus Research ParkN DEpT, oF ENVT N,%; ENT, I I E L ed NATURAL, RE,-;( LZCES AUG 1994 DIVISION OF ENVI ONMENTAL MANAGEMENT HOURESVILtE REGIONAL FICI Stream Characteristic USGS #0214650000 (weighted) Date: Drainage Area (mi2): Summer 7Q10 (cfs): Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): IWC (%): 43. I 3,5 5.8 51.7 9.1 4.9 Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) This is for a proposed facility to treat groundwater contaminated by solvents (TCE and PCE). Proposed treatment will consist of an air stripper (6 trays), and a bag filter, Percent removals are estimated at 99.9% for TCE and PCE. Special Schedule Requirements and additional comments from Reviewers: Recommended by: Reviewed by Instream Assessment: Regional Supervisor: Permits & Engineering: RETURN TO TECHNICAL SERVICES BY: Date: Date: Date: Date: ry 9 Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: Re t Mien Uri Flow (MGD) Trichloroethene (14/1): Tetrachloroethene (µg/i): TOWS/CONVENTIONAL PARR •ETF: Chronic (Ceriodaphnia) nla P/FC3'4..9% February, May, August and November Mon. Avg. 0 1.152 Cad+-1 P T.`, D&:,OPPL 0 DV T C,? Daily Max. Mc ,1c:i -0434 M 14, r© Q S Frequency WQ/EI, continuous monthly wq monthly wq PPS ice s ti O 3 Q P i t L... v-T) v D,3 t X_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed, OR No parameters are water quality limited, but this discharge may affect future allocations. MISCELLANEOUS INFORMA PION & SPECIAL CON'DI IONS Special Instructions or Conditions Recommend continuous flow monitoring. Monitoring should occur at the same time the WET sample is collected. A reopener clause should be placed in the permit to allow for, additional bits on other toxicants should the whole -effluent toxicity testing results indicate toxic effects. Additional Information attached? N (Y or N) If yes, explain with. attachments. Name 'E. CIL: Permit # # c> CHRONIC TOXICITY PASS/FAIL PERM T LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 4,9 ,% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform guarterty monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of FE6, A-1A y, A cc, N V . Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (vIR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 cfs Permitted Flow O. II 5 Z MGD IWC 4C7% Basin & Sub -basin 03 - '561 Receiving Stream 64-tfle JCr County e te,, Iircj QCL PIF Version 9191 Recommended by: Date ce -V r'-'<.,7•12-r-c,norr-vp,a I1- 2 1 (...-Y) 9 n chi 1277n.-J -0--y7DA (A -I 42.1:1- 5 crrr 1 5 ofo ? (1-C ,Crt r7mv 9 JJL -17 0_1 f V„,:f -3-2J .7) ..---)(,)H FP/2, L.1. 40,K)i _„„ 4„,;, • - , 7 cr) -r+ ) , o, •5< 53 43, 4 ) , , 571 7 c_F-75., State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 19, 1994 Mr. Tim Gustafson, P.G. RMT Inc. P.O. Box 16778 Greenville, SC 29606-6778 Dear Mr. Gustafson: NC DEPT. or WIRONMENT, HPAtirti; NATURAL RESOURCES JIIL 20 1994 DIVISION OF ENVIRONMENTAL MANAGEMENT MOORESVILLE REGIONAL OFFICE Subject: Application Number AC0084301 Authorization to Construct Request Hoechst 'Celanese Corp Dreyfus Research Park Mecklenburg County The Division of Environmental Management, Permits and Engineering Unit, hereby acknowledges receipt of you re:quest for Authorization to Construct wastewater treatment facilities in accordance with NPDES Permit Number NC0084301., This application has been assigned the number shown above. Please refer to the application number when making any inquiries about this application. Your request has been assigned to Mr. Greg Nizich for a detailed engineering review. Should any additional information be required you will be contacted in the near future. Please be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor prior to final action by the Division. Also, .pennit number NC0084301 must first be issued before this Authorization to Construct can be issued. If you have any questions, please contact the review engineer at (919)733-5083. cc: —Mooresville Regiona Office ieee P.E.M. Cartel, Sincerely, (4-/L o1eenultins P.E. Supervisor, Permits and Engineering Unit Lt9 '75 pe, 112.,.' pc r C-CA P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX -733- An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper N..(.7„ ,FA,T, OF ENV!.i, HEALTH; & R kESOURCES Jo 20 19941 Ins° INVIRONNERTAL WANAGLIEllt MO0RtSVLLE REGNAL OFFICE ENGINEERING DESIGN REPORT FOR INTERIM GROUND WATER REMEDIAL ACTION HOECHST CELANESE CORPORATION DREYFUS RESEARCH PARK CHARLOTTE, NORTH CAROL INA To Supplement Certified Plans and Specifications for Pretreatment Authorzation to Construct Decembor 1993 PR ARY CONTi CTS Larry Parkerson, Pem Carter Hoechst Celanese Corporation Dreyfus Research Park 2300 Archdale Drive Charlotte, NC 28210 (704) 554-3528 Ralph Tyree RMT, Inc. 100 Verdae Blvd Greenville, SC 29607-3825 (803) 281-0030 Michael W. Sowell, PE. Department Manager Ralp Tyree, P. Proj et Engineer RMT, INC — GREENVILLE, SC 100 VENUE BOULEVARD — 29607-3825 P.O. Box 16778 - 29606-6778 803/281-0030 803/281-0288 FAX INTERIM REMEDIAL ACTION DESIGN REPORT HOECHST CELANESE . DREYFUS RESEARCH PARK TABLE OF CONTENTS DECEMBER 1993 TABLE OF CONTENTS Section Pape 1. INTRODUCTION . . 1.1 1.2 1.3 1.4 Background ... , Project. Approach .. Project Objectives Report Objective . . 2. PROCESS DESIGN 2.1 Extraction Well Locations ... .. 2,2 Ground Water Extraction and Treatment . 2.2.1 System Description ....... 2,.2.2 Operation Contingencies 2.3 Process Design Basis ............. . 2,3.1 Ground Water Extraction Rates 2 3.2 Water Treatment Design Basis . . 2.4 Water Discharge Permitting 2.5 Air Emissions Permitting 2-1 2-1 2-1 2-1 2-11 2-11 2-11 2-13 2-14 2-15 PLANS AND SPECIFICATIONS 3-1 3.1 Extraction Wells ................................................ 3-1 3.2 Ground Water Extraction and Treatment System 3-1 4. PERFORMANCE MONITORING AND EVALUATION . . 4.1 Ground Water Extraction Effectiveness , .. w .. . 4,2 Ground Water Treatment Efficiency IMPLEMENTATION SCHEDULE 4-1 4-1 4-1 5-1 List of Figures Figure 1-1 Site Location Map ............... ............... _ ....... , 1-2 Figure 2-1 Interim Remedial Action Design Based on PCE and TCE Levels 2-2 Figure 2-2 Interim Remedial Action Design Based on Geologic Cross -Section .. , ... , ..... 2-3 Figure 2-3 Process Flow Diagram ..................„..,,........,,.,,,..,.... 2-4 Figure 2-4 Basic Jet Pump Assembly ............... . ... . ... ............ w ... 2-5 Figure 2-5 Typical Low Profile Air Stripper ....... 2-8 Figure 2-6 Average Nonpotable Water Usage Based on 1992 Data 2-9 Figure 2-7 Minimum Nonpotable Water Usage Based on February 1992 Data . , , .. 2-10 List of Tables Table 2-1 Ground Water Extraction Rates Table 2-2 Table 2-3 Table 3-1 Table 3-2 Table 5-1 I1WP141915©B EDRJcd193 Design Flowrate Basis .. , ...... , . Air Stripper Design Basis ......... , Construction Plans and Specifications . Standard Construction Specifications Implementation Schedule ....... , . . 2-12 2-13 2-13 3-2 3-3 5-1 INTERIM REMEDIAL ACTION DESIGN REPORT DECEMBER 1993 HOECHST CELANESE = DREYFUS RESEARCH PARK TABLE OF CONTENTS TABLE OF CONTENTS (Continued) List of Appendices Appendix A NC DEHNR Superfund Section Approval Letter Dated November 15, 1993 Appendix B Current. DRP Pretreatment Permit Appendix C Summary of Low Profile Air Stripper References Appendix D Appendix E Appendix F Appendix G Appendix H Appendix 1 Appendix J Controls Narrative Air Stepper Modeling Results Air Stripper System Equipment Specifications Major Equipment Specifications CMUD Letter Dated March 8, 1993 Letter to CMUD Describing IRA Approach Instrument Specifications This engineering report should be reviewed in conjunction with the foliowing certified plans and specifications provided under a separate cover: List of Plans and Specifications 91510-T01 Title Sheet 91510-001 Site Plan 91510-0O2 Grading Plan 91510-0O3 Underground Piping Plan - Part 1 91510-004 Underground Piping Plan - Part 2 91510-005 Pump Station, Plan and Elevations 91510-006 Extraction. Well Details 91510-007 Miscellaneous Details 91510-S01 Slab Plan, Sections and Details 91510-S02 Floor Plan and Elevations 91510-101 Process and Instrumentation Diagram 91510-102 Loop Sheet for Flow Indicating Transmitter 91510-103 Loop Sheet for Flow to Sewer 91510-E01 Relay Ladder Logic Diagram 91510-E02 Control Panel Layout 91510-E03 Single Line and Panel Schedule 91510-E04 Control Panel Terminations 91510-E05 Lighting and Grounding Plan 91510-E06 Power and Instrumentation Plan 91510-E07 Electrical Site Plan 91510-E08 Motor Elementary - Pump P-1 91510-E09 Motor Elementary - Pump P-2 91510-E10 Motor Elementary - Pump P-3 91510-E11Motor Elementary - Pump P-4 I tW Pt9+91508. EDR, crll93 INTERIM REMEDIAL ACTION DESIGN REPORT DECEMBER 1993 HOECHST CELANESE - DREYFUS RESEARCH PARK SECDON 1 Section 1 INTRODUCTION Hoechst Celanese Corporation (HCC) voluntarily implemented investigations at the Dreyfus Research Park (DRP) facility to identify and characterize the potential to which the environment may have been affected by previous operations at the site. Following preliminary work at the site, HCC entered into an Administrative Order on Consent (Consent Order) with the North Carolina Department of Environment, Health, and Natural Resources (NC DEHNR) on May 14, 1992, 1.1 Background The DRP Site consists of approximately 127 acres. The facility, which has been in operation since the early 1950s, is a research and development operation for several HCC business units, including Textile Fibers, Industrial Fibers, Polymer and Filter Products, and New Business Development. Figure 1-1 shows the site location. Preliminary investigations to assess subsurface environmental conditions at the DRP Site were initiated in November 1990. The results of these investigations led to a Remedial Investigation (RI), which began in 1991 and was implemented in two phases, The results of the Phase 1 RI activities were used to plan further investigations. In January 1993, HCC initiated the Phase 2 RI. The results of the Phase 1, Phase 2, and off -site investigations were reported to NC DEHNR on September 30, 1993. The off -site investigations reveal that low levels of tetrachloroethylene (PCE) and trichloroethylene (TCE) in a portion of the ground water have migrated beyond a portion of the DRP southern property line. Although the community adjacent to the DRP facility does not use the ground water, HCC has voluntarily initiated plans to implement an Interim Remedial Action (IRA) System primarily to reduce further migration of affected ground water to off -site areas. HCC retained RMT, Inc, (RMT) to develop an IRA strategy in conjunction with the completion of the Phase 2 RI, In July 1993, on the basis of preliminary data indicating possible off -site contamination, RMT previewed a basic IRA approach with NC DEHNR. In September 1993, HCC reviewed with the community the off - site ground water conditions and the plans to implement an IRA System as soon as possible. MPL9k91508 EDP. crtf93 1-1 TE EAST `CHAR ,OT1E WEST QUAD FIGURE 1-1 915.03 SITE LOCATION MAP 0893 SCALE 1 "=2000 TE BOUNDARY HOECHST CE1.ANESE DREYFUS RESEARCH PARK INTERN REMEDIAL ACTION DESIGN REPORT DECEMBER 1993 HOECHST CELANESE DREYFUS RESEARCH PARK SECTION 1 On September 29, 1993, an IRA Workplan was submitted to the Superfund section of NC DEHNR's Division of Solid Waste Management and was approved on November 15, 1993, A copy of this approval letter is provided in Appendix A. This workplan presented a conceptual and preliminary design and an implementation plan for an IRA System. The IRA Workplan was also submitted to the Charlotte -Mecklenburg Utilities Department (CMUD) on October 20, 1993, and was verbally approved on November 16, 1993. Written confirmation of the CMUD approval is forthcoming. In accordance with discussions with the NC DEHNR Permitting and Engineering Division, review of construction plans and specifications described in this report and presented under separate cover can be initiated based on these commitments, 1.2 Project Approach The IRA System has been designed based on extracting ground water from key areas along the southern property line, treating the extracted ground water and reusing the treated water primarily as cooling water within the DRP facility. As a result, wastewater discharges to the CMUD sewer system under Pretreatment Permit 0074, provided in Appendix B, will not be affected. The only change resulting from this approach will be the decrease of city water currently used as cooling water, 1,3 Project Objectives The objectives of this IRA are as follows: Initiate as soon as possible a system to minimize further migration of affected ground water to off -site areas. Obtain site -specific data regarding aquifer hydraulic characteristics in order to develop design criteria for additional ground water extraction that may be required for further control of olf-site migration and for remediation of other on -site areas. 1.4 Report Objective This report and the supporting plans and specifications present to the NC DEHNR Permitting and Engineering Division the information required to apply for a Pretreatment Authorization to Construct Permit. HCC's formal request for the construction and an $150 application fee are included as part of the transmittal letter for this report. I tWP9,91508 EDR,cd193 1-3 INTERIM 'REMEDIAL ACTION DESIGN REPORT DECEMBER 1993 HOECHST CELANESE - DREYFUS RESEARCH PARK SECT'ON 2 Section 2 PROCESS DESIGN The IRA process design is based on the data obtained during the RI and RMT's experience with similar remedial actions. The following sections present a technical basis for designing an IRA System. 2.1 Extraction Well Locations Proposed extraction well locations for the IRA have been selected based on PCE and TCE concentrations in ground water and subsurface geologic conditions along the southern property line, as shown on Figures 2-1 and 2-2, respectively. Extraction wells for the IRA are proposed tor areas of the aquifer that have PCE and TCE concentrations greater than 0.01 mglL in the ground water. Preliminary capture -zone modeling indicates that the proposed interim extraction well operation will intercept most of the ground water flow at the property line that migrates directly to off -site residential areas. 2.2 Ground Water Extraction and Treatment This section presents a description of the IRA ground water extraction and treatment system and a summary of the process design basis, 2.2.1 System Description The IRA System is based on a manifold jet pump system that has one return tank and one recirculation pump. The return tank and recirculation pump serve multiple wells operating in parallel via a pipeline manifold for the recirculation water, Figure 2-3 shows this approach on the Process Flow Diagram. Manifold jet pump wells will extract the ground water for the IRA, A jet pump is essentially a combination nozzle and Venturi section that has no moving parts, Figure 2-4 shows the basic jet pump assembly that will be positioned near the bottom of the extraction wells, When water is circulated under pressure through the jet pump (Q,), a vacuum is created that induces ground water trom the well (Q2), which becomes entrained in the circulation water (Q, + 102) The combined flow (Q, + 02) is conveyed under pressure to an above -ground tank, also called a return tank, and water from the return tank is recirculated (Q,) to the jet pump assembly using a constant rate centrifugal pump. This is a continuous process, and the overflow from the I\WP'fl5c EDP,' cdf93 2-1 INTERIM REMEDIAL ACTION DESK N REPORT DEC EMBER 1993 HOECHST CELANESE • DREYFUS RESEARCH PARK SECTION 2 2.2.2 Operations Contingencies Because all mechanical aspects of the manifold jet pump extraction system will be centrally located in an enclosed building, the controls required to accommodate atypical operating conditions can be readily implemented. An auto -dialer will transfer alarm conditions to three locations within the DRP facility, Control designs for operational contingencies will include the following: If either the air stripper blower or lift pump shut down, the extraction system recirculation pumps will automatically shut down and an alarm indicator will be activated. A spare, in -place lift pump and a bag filter will be available. If either or both of the recirculation pumps shut down, an alarm indicator will be activated. The air stripper blower may not be automatically shut down during this event,. If a high-pressure condition ever occurs in the bag filters, the extraction system will shut down. If high levels ever occur simultaneously in the elevated nonpotable water storage tank and one of the wastewater equalization tanks, the IRA System wi automatically shut dawn. Appendix D presents a detailed Controls Narrative, which should be reviewed in conjunction with the Process and Instrumentation Diagram (Drawing No. 91510-101). 2.3 Process Design Basis This section summarizes the basis used for ground water extraction rates and water treatment design. 2.3.1 Ground Water Extraction Rates Based on available hydraulic conductivity data and in conjunction with RMT's experience with ground water extraction in aquifers of similar characteristics as DRP, RMTs Hydrogeology Department has projected extraction rates. A 30 percent contingency has been applied to these projected rates for the IRA design basis, Table 2-1 summarizes the ground water extraction rates. IAINP,949 7 508. ECtR=cdt93 INTERIM REMEDIAL ACTION DESIGN REPORT HOECHST CELANESE - DREYFUS RESEARCH PARK TABLE 2-1 GROUND WATER EXTRACTION RATES ECEMt3ER 199 SECTION 2 In summary, 32 and 42 gpm are the design extraction rates for the interim jet pump systems. However, the manifold pipeline has been designed to allow for potential future expansions to these systems. The design allows for four extraction wells to be added to each jet pump system at the maximum single -well design extraction rate of the respective system. Table 2-2 summarizes the design flow rate basis for the manifold pipeline design, f A WP9ti915¢1@.EDRicd197 2-12 INTERIM REMEDIAL ACTION DESIGN REPORT HOECHST CELANESE - DREYFUS RESEARCH PARK TABLE 2-2 DESIGN FLOW RATE BASIS DECEMBER 1993 SECTION 2 2.3.2 Water Treatment Design Basis The low profile air stripper has been sized to reduce maximum projected PCE and TCE levels in extracted ground water to 0.0007 and 0,0028 mg/L., respectively. Table 2-3 summarizes the design conditions for the low profile air stripper. Projected maximum PCE and TCE levels are based on data from existing wells in the area of the proposed extraction wells, The design flow rates are from Table 2-1. TABLE 2-3 AIR STRIPPER DESIGN BASIS ACT': EW# 1 0 EW-2 1 0 EW-3 4 0.01 0.01 0.01 EW-4 7 0.05 EW-5 7 0.5 E -6 4 1 EW-7 4 2 EW-8 4 015 0.01 0.05 0,1 0.05 0.01 EW-9 10 0.07 EW-10 10 0.07 EW-11 4 0.01 EW-12 4 0.01 0.002 0.002 0,002 0 EW-13 10 0.02 0 EW-14 4 0.02 0 1:\W P191915Ci8. EDRrGd193 2-13 INTERIM REMEDIAL ACTION DESIGN REPORT DECEMBER 1993 HOECHST CELANESE - DREYFUS RESEARCH PARK SECTION 2 Carbonair Environmental Services wil provide the low profile air stripper. Appendix E provides a summary of Carbonair's air stripper modeling results. A five -tray, low profile air stripper has been recommended based on the modelings. HCC plans to purchase a six -tray, low profile air stripper. Appendix F provides the equipment specifications for this air stripper system, including its associated vapor -phase carbon vessels. Appendix G provides other major equipment specifications, such as recirculation pumps, return tank, jet pumps, return tank overflow flume, treated water transfer pumps, and bag filters. Based on monitoring well data, calcium and magnesium levels in the extracted ground water are projected to be low (< 30 mgfL), and iron levels are projected to be low (< 0.3 mg(L). Furthermore, all inorganics in the extracted ground water are projected to be below North Carolina Water Quality Standards. A bag fitter system using 10-micron mesh filter bags has been included in the IRA design as a precaution to remove low levels of solids that may be in the treated water before the water is transferred to the water reuse system. A detailed evaluation of inorganics in the extracted ground water will be performed after the installation and development of the extraction wells, and then throughout the interim operations. 2.4 Water Discharge Permitting A key factor for implementing a proactive IRA System is obtaining approval to discharge the treated ground water. Although a sewer discharge is readily available at the DRP facility, CMUD has temporarily stopped accepting Special Use Discharge Permit (SUDP) applications for ground water remediation sites due to the priority of first issuing Significant Industrial User Permits. This is described in a March 8, 1993, CMUD letter, which is provided in Appendix H. The following excerpt from the March 8, 1993, CMUD letter should be noted, The CMUD-SPD is aware that due to particular site circumstances and/or other controlling factors, that the only environmentally sound option may be to discharge to the POTW. At the state's request, the CMUD-SPD will review such special cases and work toward timely issuance of a SUDP should all information regarding the site and project meet program requirements. HCC is currently preparing an NPDES permit application to allow the discharge of treated ground water to Little Sugar Creek, However, an NPDES permit requires 9 to 12 months to obtain, which is beyond lAWR9',.9%506 E061calg3 2-14 INTERIM REMEDIAL ACTION DESIGN REPORT DECEMBER 1993 HOECHST CELANESE - DREYFUS RESEARCH PARK SECTION 2 the scope of the IRA schedule objectives. Therefore, in the interim period, all the treated ground water will be reused so that DRP facility wastewater discharges to the CMUD sewer system will not change and compliance with OAP's current pretreatment permit will be maintained. It is important to start up the IRA System so that the effectiveness of controlling the off -site migration of affected ground water can be evaluated as soon as possible. This evaluation will provide the data needed to design supplements for the IRA System, if required. When operating the IRA System, HCC has the flexibility of operating only select extraction wells in order to evaluate aquifer drawdown characteristics. Therefore, the IRA System can be operated in the interim at low extraction rates, In any event, all the treated ground water will be reused. An NPDES Permit would be used later for long- term remedial action operations. RMT and Robert L. Griffin, the CMUD System Protection Manager, have previewed the need to discharge treated ground water to the sewer on an interim basis. CMUD requested a report describing the IRA approach, including a technical evaluation of how the current pretreatment would be affected. On October 20, 1993, RMT submitted the IRA Workplan to CMUD. The transmittal letter for this workplan is presented in Appendix I. CMUD has acknowledged the viability of this IRA approach and is planning to issue a written statement of acknowledgement and approval, 2.5 Air Emission Permitting The DRP facility is located in Mecklenburg County. Since Mecklenburg County is in nonattainment for ozone, requirements for pollution control and permitting are more restrictive than for a county in attainment for ozone. Sources of VOCs in nonattainment areas are normally required to apply for construction and operating permits. In addition, these sources may be required to be controlled with pollution control devices. The emissions of VOCs in a from the air stripper during IRA operations will be minimal (< 100 pounds/year), which normally means that the air stripper must be registered, but not permitted, before construction in accordance with the North Carolina Administrative Code, Chapter 2 - Environmental Management, Subchapter 2D - Air Pollution Control Requirements, Section 0.202 - Registration of Air Pollution Sources, Subsection (b). However, the Mecklenburg County Department of Environmental Protection (MCDEP) has recently decided to require all sources of emissions, independent of their I ,INPG.91508 EDR,,cdf93 2-15 INTERIM REMEDIAL ACTION DESIGN REPORT DE EMBER 1993 HOECHST CELANESE • DREYFUS RESEARCH PARK E TI N amounts, to follow the formal permitting procedures. RMT has initiated coordination with Mr. Joseph Hack of M DEP for filing a permit application. However, due to the low VOC emission rate, and the fact that the two activated carbon vessels in series will rer eve 9 9 percent of the VOC emissions, a formal MDE.P Construction Permit is not expected to be required. The State also enforces Subchapter 2D - Air Potiution Control Requirements, Section 0.0518 - Miscellaneous Volatile Organic Compound Emissions, Subsection (d) which allows up to 40 pounds o VOC emissions per day (24 hours) from each site. The estimated maximum VOC emission rate from the air stripper is 0,2 Ida/day, 2 INTERIM REMEDIAL ACTION DESIGN REPORT DECEMBER 1993 HOECHST CELANESE • DREYFUS RESEARCH F ARK SECTION 3 Section 3 PLANS AND SPECIFICATIONS This section describes the construction plans and specifications for the ground water extraction and treatment systems. 3.1 Extraction Wells The proposed interim ground water extraction wells will be installed under a well installation permit, independent of the Pretreatment Authorization to Construct Permit. In addition, the NC DEHNR Division of Solid Waste Management has approved the proposed well installations. The extraction wells will primarily comprise a 6-inch diameter PVC well casing and screen. The top of the extraction wells will be enclosed below grade in a traffic -rated vault. A 2-inch screened PVC pipe will be mounted inside each extraction well and will extend the entire depth of the well to allow the use of a water level indicator and bailer without any interference from the jet pump assembly and piping. 3.2 Ground Water Extraction and Treatment System Table 3-1 summarizes the content of a package of construction plans and specifications that is being submitted under separate cover to the NC DEHNR Permitting and Engineering Division. The IRA System design is based on housing all major equipment and controls in one building. Electrical power is only required for the equipment inside the building. No power and controls are required at the extraction wells. Outside the building, all piping and conduits are designed to be installed below grade. Since the pump/control building will be located across a main facility access road from the extraction wells, the manifold pipelines will have to be jacked and bored beneath the road. The transfer of treated ground water to the elevated nonpotable water storage tank will tie in to an existing 4-inch pipeline. The control building will be heated and insulated so that above -grade piping within the building will be protected from freezing. Instrument specifications are provided in Appendix J. Standard construction specifications that will be integrated into a construction contract are listed in Table 3-2. I \WP91915©8 EDRPcd193 3-1 INTERIM REMEDIAL ACTION DESIGN REPORT HOECHST CELANESE - DREYFUS RESEARCH PARK TABLE 3-1 CONSTRUCTION PLANS AND SPECIFICATIONS DECEMBER 133 SECTION 3 Title Sheet 91510-T01 Building Code Summary Sheet Process & Instrumentation Diagram Overall Construction Site Plan Title Sheet Site Plan Grading Plan Underground Piping Plan - Part 1 91510-T02 91510-P01 91510-001 91510-T01 91510-001 9150-CO2 91510-0O3 Underground Piping Plan - Part 2 Pump Station, Plan and Elevations Extraction Well Details Miscellaneous Details Slab Plan, Sections and Details Floor Plan and Elevations 91510-004 91510 0- 0 91510-007 91510-S01 91510-S02 Process and Instrumentation Diagram 91510-101 Loop Sheet for Flow Indicating Transmitter 91510-102 Loop for Flow to Sewer 91510-103 Relay Ladder Logic Diagram 91510-E01 Control Panel Layout Single Line and Panel Schedule Control Panel Terminations Lighting and Grounding Plan Power and Instrumentation Plan Electrical Site Plan 1 91510-E02 91510-E03 91510-E04 91510-E05 91510-E06 91 510-E07 Motor Elementary - Pump P-1 Motor Elementary - Pump P-2 Motor Elementary - Pump P-3 Motor Elementary - Pump P-4 91510-E08 91 510-E09 91510-E10 91510-E11 11WPU1.91508 EDRicd493 3-2 INTERIM REMEDIAL ACTION DESIGN REPORT HOECHST CELANESE w DREYFUS RESEARCH PARK TABLE 3-2 STANDARD CONSTRUCTION SPECIFICATIONS DECEMBER 1993 SECTION 3 CiviliMechanical Electrical/Instrumentation Boring and Jacking Clearing and Grubbing Excavation Trench Excavation, Backtill, and Compaction Fill Site Grading Soil Compaction Control and Test Erosion Control Pavement Patch Manholes and Cleanouts PVC Pipe - Schedule 80 Jet. Pump Assembly Valves (ball, globe, check„ air release) Pump Packages Underground Piping systems (Pressure) Topsoil Seeding Fertilizing Conduit Wire and Cable Boxes Grounding and Bonding Supporting Devices Electrical Identification Utility Service Entrance Distribution Panel Boards Enclosed Motor Controllers Heating Cables :' W P,gg i SOB. E DR'cdl93 3-3 INTERIM REMEDIAL ACTION DESIGN REPORT DECEMBER 1993 HOECHST CELANESE - DREYFUS RESEARCH PARK SECTION 4 Section 4 PERFORMANCE MONITORING AND EVALUATION Since a primary objective of the IRA is to accomplish effective control of certain ground water conditions as soon as possible, it is important to monitor system effectiveness. This section describes a plan to monitor the short-term and long-term effectiveness of the proposed IRA. A more detailed plan was submitted to the NC DEHNR Superfund section on December 15, 1993. The monitoring results will be frequently reported to NC DEHNR and the community around the DRP facility. Also, any actions that may be taken based on the monitoring results will be reported, 4.1 Ground Water Extraction Effectiveness Monitoring of the IRA System start-up and operation will be accomplished through various data collection tasks. The data collection tasks include those conducted on a one-time basis during system start-up and those conducted at a specified frequency during system operation. Two aquifer tests will be conducted prior to system start-up, one at well EQ-2 and one at well EW-10. Each aquifer test will include a minimum 24-hour pumping phase followed by a 12-hour recovery phase. Aquifer tests and step-drawdown tests will be conducted with the IRA System start-up. Step-drawdown tests will be conducted on wells EW-4 and EW-13 before start-up of the IRA System. 4.2 Ground Water Treatment Efficiency Air stripper influent and effluent samples will be collected daily during the first week after start-up. Quick turnaround of analytical results for PCE and TCE will be obtained in order to confirm the efficiency of the air stripper. After the required efficiency is confirmed, air stripper influent and effluent samples will be collected weekly and analyzed for PCE and TCE, This monitoring plan will be re- evaluated after 3 months of operation. Additional sampling and analyses will be performed on the treated ground water as required for water reuse applications. Routine combined wastewater sewer discharge samples will also be analyzed for PCE and TCE to confirm that those constituents are not detected in the sewer discharge. I ttiVP,.9t915.36 EDR:cdt93 4-1 INTER I +I REMEDIAL ACTION DESIGN REPORT H EUNST CELANESE - DREYFUS RESEARCH PARK DE E rt:ER 1993 SETION Air processed through the activated carbon system will be analyzed daily during start-up„ using an organic vapor analyzer (OVA}, A portable gas chr matograph +mill be used to analyze for VOCs once a month. An operations and maintenance manual Is being prepared that will include details for the following procedures: Start- up procedures Water and air sampling and analysis Troubleshooting Reporting Recordkeeping Routine maintenance and inspections Annual pipe hydrostatic testing Activated carbon handling {change -cut and disposa eWa"P t,EDRIed193 4-2 RMT INTERIM REMEC4AL ACTION WORKPLAN DECEMBER 1993 HOECHST CELANESE - DREYFUS RESEARCH PARK SECTION 5 Section 5 IMPLEMENTATION SCHEDULE HCC is proceeding with an expedited implementation schedule based on the key actions and assumptions summarized in Table 5-1. TABLE 5-1 IMPLEMENTATION SCHEDULE NC DEHNR Supertund Branch approval of IRA Workplan CMUD verbal approval of IRA Workplan Select Construction Contractor Installation of wells Submittal of Construction Plans and Specifications to NC DEHNR Ordering of major equipment Receipt of written CMUD approval for sewer discharge plan Receipt of NC DEHNR Construction Permit Construction of IRA System November 5, 1993 (comple November 15, 1993 (completed) November 19, 1993 (completed) December 1993 - January 1994 (started) December 17, 1993 (completed) December 17, 1993 (completed) by January 7, 1993 by December 15, 1993 January - February 1994 February - March 1994 Start-up of IRA System April 1994 PAWP\S',9150B EDFL,cdf.93 5-1 State of North Carolina Department of Environment, Health and Natural Resources Division of Solid Waste Manogement James B. Hunt, Jr„ Governor Jonathan B. Howes, Secretory PEN! Carter Hoechst Celanese Corporation P.O. Box 32414 Charlotte, NC 28232-6085 Re: Interim Remedial Measures Hoechst Celanese Corp. - Drey Charlotte, Mecklenburg County NCD 000 608 117 Dear Ms. Carter:. 15 November 1993 Research Park HNR This letter is in follow up to our November 5, 1993 conference call, during which we discussed. RMT's September 1993 "Interim Remedial. Action Workplan." This wo:kplan is approved, and Hoechst Celanese Corporation (HCC) may proceed with final system design and installation. This approval to proceed is granted with the following conditions: The system constitutes an interim remedial measure only, and may or may not be acceptable as part of a final remedy for groundwater remediation. 2. HCC is responsible for obtaining all applicable State and lol environmental permits, including well construction permits, interception system construction permit, pretreatment discharge permit or wastewater treatment plant permit modification, and air quality permit/registration, 3. At least 15 days before beginning construction/installation, HCC must submit the final design to the Branch, including copies of all permits and approvals from DEM and CMUD, 4. ''4 ithin 30 days of the date of this letter, HCC must submit the following supporting documentation: a An expanded Performance Monitoring and Evaluation plan (RMT workplan Section 4), which includes: evaluation of the sytem's impact on the groundwater flow system, including assessment of horizontal and vertical gradients, extraction -well capture zones, and the potential for dewatering portions of the aquifer; evaluation of the performance of the extraction well network, including individual well performance and cumulative extraction rates; P.©. Box 27687, Raleigh, North CaroI na 27611.7687 Telephone 919-733-4996 FAX 919-733-4810 An Equal Opporlunity Affirmative Action Employer 50% '.)cycledf 1 D% past -consumer paper PEM Carter 15 November 1993 Page two e. evaluation of the treatment tr and mass removal rates (for TCE); cludi-.g trends in contaminant re olatile constituents of concern, not 0 1 Efr envies PCE and evaluation of "out -of -control` conditions such as high concentrations of eoontantsnants continuing to migrate (or being drawn) off -site, and flow patterns which draw contaminants laterally or vertically into previously uncontaminated zones; copies of operating logs and troubleshoouag logs which will be used; a detailed description of the operating results to be reported to the Branch via periodic progress reports. A project schedule for final design, construction/ atio system start-up, and submittal of progress reports to the Branch. RMT's "Statement of Qualifications' which summarizes operating and evaluating pump -and -treat groundwater reme riencc in designing, systems at hazardous waste Page 2-5 of the workplan states that similar systc.ns have been applied successfully at remedial action sites in the Piedmont region. Please provide the name and location of several of these sites, and the name and telephone number of the State agency staff person overseeing the project. Than]; you for your continued cooperation on this project. If you have any questions, please call me at (919) 733-2801. Thomas Power Environmental Engineer Inactive Hazardous Sites Branch, Superfund Section Bill Goforth, RMT In comp Carolina and adopted Charlotte. PERw.� ter Under The PiOyl to isions of 143-215.1, other la Tina Env 23 of the Pa�I_Page 1 PERMIT NO 0074 City made North ations promulgated and the City of Hoechst Celanese is hereby authorized to discharge wastewater frcan a facility located. at: 2300 Archdale Drive Charlotte, North Carolina 28232 into the "City of Charlotte" sanitary sewer system, McAlpine Plant (NPDES NO. N.C. 0024970) and to construct, maintain facilities in accordance with effluent limitations, monitoring conditions set forth in Parts I, II, and II1 hereof. This permit shall become effective December 1, 1990. This permit and the authorization to discharge shall expire at midnight 1993. Signed this 26th day of Nov em . er. 1990. 5100 Brookshire Blvd. Charlotte, N.C. 28216 y 31, A. Description of Discharges 001 ati1/4. Description Vatic Wastes , Sailer blc alkalies, inks/dyes, oil/grease solvents/ors, P 8 and athcr hazardous off -sits. The Charlotte -Mecklenburg Utility Dqpartment,Industria1 Waste Division understands and approves the parralle1 lire aftar pretreatment and metering as a cal dime line. h Fl1'TUZ.E REVISED 7/91 7ri1�t'�G';r`-'` ran? Part I - Page 3 PERMIT NO. ©074 B. (2). Effluent Limits And Monitoring Effective immediately and lasting until authorized to dis a e from pipe 001 to sewer, McAlpine Creek Wastewater Treatment PI discharge shall be limited and monitored as prohibitions not included below shall be regulated sewer use ordinance. Flaw BOp *OH Cd Effluent Limitation unless otherwise Daily Maximum m Monthly Average 0.250 MGD 313 333 0.035 0.15 0.16 Pb 0.50 (1 0.09 0.175 MSS'.? Metered 235 250 0.025 0.11 0.12 0.30 0.068 0.24 0.18 Copp. Comp. Grab Capp Copp Copp Q. Comp Capp. - Fi of this iut, the Permittee is ity Department's N.C. 0024970. This Parameters and lianc+e with the Continuous months 4/6 months 4/6 months 4/6 months 4/6 months 4/6 months 4/6 months 4/6 months 4/6 months ,h** 4/6 months** 4/6 months** 4/6 mcmths** 4/6 months** 4/6 months** 4/6 months** 4/6 months** 4/6 months** �t fee 5.0 or greater at all times. Composite or grab samples collected over four consecutive days. Waste meter required per Sewer Use Ordinance Sec. 23-51(a). (See , A) . DNS OFFICE CONVERSATION Date: Location: nator: Ralph Tyree RAM INC, P. Q. BOX 16778 • GREENVILLE, SOUTH CAROLINA 29606 003-2e1-0030 COMMUNICATION RECORD TELEPHONE CALL Date: November 11, 1993 Time: 5:30 PM h: Frederick wed. P.E. Protect Name: HCC - DRP Of: RMT in Madison Protect No: 915.08 Telephone No: (608) 831-4444 The following represents our understanding of matters discussed and actions agreed upon. Any correction or omission of merit should be reported promptly to the writer. Subject: Performance eat Carbonair STAT low profcle air stripper. Fred has bought several pieces of equipment from Carbonair and thinks they are very good, while being much lower priced than Shallow Tray. He bought a STAT 80 for ground water remediation about one year ago. It met performance specification. They have cleaned it once in the past year. Cleaning it was no big deal. They gravity drain into a larger sump before pumping the treated ground water. The only problem he ever had with the STAT 80 was that sometimes water would splash up on the high level switch and trip the system off. AMT installed an internal baffle to solve this problem. He believes that Carbonair has begun using a better quality level sensor since then. DISTRIBUTION: Gregg Gibbons gAdaralnl phlhoc tl rplp 15064931111.0043 R MT INC. P. 0. BOX 1677'6 • t1REENVIU.E, SOUTH CAROUNA 29606 503-281-0030 COMMUNICATION RECORD OFFICE CONVERSATION TELEPHONE CALL Date: Date: November 4, 1993 Location: Time: 3:30 PM Originator: Ralph Tyree Talked With: John Haidiman, Environmental Engineer Project Name: HCC - DRP Of: Williams Pipe Line Co. in St. Paul, MN Project No: 915,08 Telephone No: (612) 633-1555 The following represents our understanding of matters discussed and actions agreed upon. Any correction or ©mission of merit should be reported promptly to the writer. Subject: Performance of Carbonair STAT low profile air stripper. The Williams Pipe Line Co. has used three STAT units for cleaning hydrostatic test water, tank bottoms, and ground water remediation. They have had no problems with corrosion, equipment failures, or fouling. Both the air stripper and the blower have performed satisfactorily. The first unit was bought last year. The other two were bought about 6 months ago. Although they don't have iron problems in their water, they regularly clean the air stripper from once/month to once/three months. DISTRIBUTION: Gregg Gibbons R MT INC. P. O. BOX 16778 • GREENVILLE, SOUTH CAROUNA 29606 803-281-0030 COMMUNICATION RECORD OFFICE CONVERSATION Date: TELEPHONE CALL Date: October 15, 1993 °cation: P Originator: Ralph Tyree Talked Wtth: Paul Wachsmuth Project Name: HOC - DAP : RTRS in Belmont, N Pro (Kt No: 915.08 Telephone No: (800) 477-2956 The followingfoflcwrg ropeent8 our understanding of matters discussed and actions agreed upon. Any correction or omission of merit should be rec1led promtW to the writer. Subject: Performance of Carboriair STAT low profile ripper. RTRS was listed by Carbonair as a reference for their STAT system. I obtained the following information: Application: Air stripping of volatiles from gasoline impacted ground water. They have bought 8 air strippers in the past 8 months. Performance: As good as Shallow Tray but at a lower price. Good materials of construction have made for good reliability (so far). Sump: They use the small integral sump in the air stripper by throttling the discharge pump until its flow just exceeds the inlet flow. This prevents excessive cycling. Fe/Mn: They do have an iron problem at some sites, but it has not caused fouling of the air stripper; rather, it fouls the activated carbon used for polishing. They have sotved this problem by adding a secret stabilizer (perhaps a polyphosphate) before the air stripper to keep the iron in solution until it gets past the carbon. DISTRIBUTION: Gregg Gibbons g1clataValphthcc-drp411501ric2310153 RMT INC. P. O. BOX 18778• GREENVILLE, SOUTH CAROUNA 29606 803-281-0030 COMMUNICATION RECORD OFFICE CONVERSATION Date: °cation: Originator: Ralph Tyree Project Na e: HCC DRP Project No: 915.08 TELEPHONE CALL Date: October 14, 1993 Time: 6:00 PM Talked With: Bill Gustafson, Vick Gretsinger Of: Luhdo & Scar anini in Sacramento, CA Telephone No: (916) 661-0109 The following represents our understanding of mariere discussed and actions agreed upon. Any correction or omission of merit should be reported promptly to the writer. Subject: PerformancePertormance of Carbonair STAT low profile air stripper. Application: They used a small rental STAT for a pilot unit. They were air stripping volatiles from contaminated ground water at the Kiefer Landfill. Their flowrate was about 40-60 gpm. They had little iron and scaling was not a problem. Performance: They had no trouble with the air stripper during its three months of operation. The standard package served as it was intended. Vicki stated that Carbonair gave excellent service and that they are using them as the air stripper supplier in the final design. They are switching to a packed tower, however, because Carbonair does not have a single STAT unit that can handle the expected 1200 gpm. Sump: They elevated the air stripper so that they could gravity drain to a 1,000 gallon plastic tank. They used the tank for pump suction. DISTRIBUTION: Gregg Gibbons gAdatakahaMhoctlrp1.91 50INS3101, WO RMT INC. P. O. BOX 16778 a GREENVILLE, SOUTH CAROLINA 29606 803-281-0030 COMMUNICATION RECORD OFFICE CONVERSATION Date: TELEPHONE CALL Date: October 22, 1993 Location: e: 2:00 Pm Originator: Ralph Tyree Talked With: Bob Marxsen Protect Na HCC-DRP. IRA RD Of: Twin City Testing Corporation in Pau N Project No: 915.08 Telephone No: (612) 659-7592 e faliming represents our understanding of matters discussed and actions agreed upon. Any correction or omission of merit should be reported promptly to the writer, Subject: Performance of Carbonair STAT low profile air stripper. Application: Air stripping of volatiles from gasoline impacted ground water. They operate the system at 40 gpm. The air stripper has been in operation for about one year. Performance: They have had no problems during the past tray. Carbonair is a good company. Sump: They gravity flow out of the air stripper. Fe/Mn: They have an iron problem which has required them to clean the air stripper once or twice in the past year. This procedure takes an afternoon with two men. DISTRIBUTION: Gregg Gibbons aAd+s.wpnv-rrp1+isaatcmlo2zrrX0 HOECHST DREYFUS Rs = ' C SITE REMED/ATION CONTROLS T = " . TINE DECEMBER 7, 1993 O WATER EAT CTIO ELLS There are eight Extraction Wel.s se servingSystemA and six serving System B. Located at each w ll i an inlet and an outlet flog meter and an inlet pressure indi atnr PI-101 to PI-108 for A and PI-201 to PI for System B) A pressure indicator is installed on the return line of each system (PI-10S for System A,. and PI-207 for system ) A magnetic flow titer indicator is installed on the discharge line of each recirculation pump for System A and B. (FE-100, FI -100 for System A .n FE-200, FI -200 for system B), II. RETURN T-1 The Return Tank has level switch LSL-300 which generates alarm LAL-300 at the local control panel , CP1, in the new pump building. Pumps P-1 and P-2 are operated by a Hand -Off -Auto handswitch HS-100 and HS-200 respectively. When normal level in Tank T-i is reached and the Air Stripper Blower is running, and sufficient air pressure to air stripper is reached, and level in the clear well is not high high, and discharge pressure of air heater is not low, and the pressure across bag filter system is not high, and level in the elevated water tank and both existing equalization tanks are normal, P-1 or P-2 will be started if HS-100 or HS-200, respectively, is in the auto position. P-1 or P-2 runs anytime HS-100 or HS-200, respectively, is in the Hand position. When low level in Tank T-1 is reached, LSL-300 will shut down recirculation pumps P-1 or P-2 if HS-100 or HS-200, respectively, is in the auto position. Motor alarm MA-100 is located on CP1 and indicates that P-1 of System A is running. Motor alarm MA-200 is located on CP1 and indicates that P-2 of System B is running. Pressure indicators PI-100 and PI-200 indicate the outlet pressure of P-i and P-2 respectively. The extracted ground water accumulated in the return tank flows by gravity to the air stripper X-1. g:\d\cIet\OO9O1O2B5ECNAWP E&I Dcpartmentticb 2 III. AIR STRIPPER X-1 Air Stripper Blower B-1 is manually started via HOA switch HS-400 and motor alarm MA-400 on CP1 indicates that B-1 is running. MA-400 shutdown recirculation pumps P-1 and P-2 if B-1 is not running. If HS-400 is in the auto position and high liquid level is reached in the Air Stripper sump, LAH-404 indicates and alarm on CP1 and shutsdown B-1. Blower B-1 runs anytime HS-400 is in the Hand position. Pressure switch. PSL-402 senses the pressure of air flow into X-1 and pressure low alarm PAL-402 on CP1 indicates a loss of air flow. Pressure switch PSH-402 senses the pressure of air flow into X-1 and pressure high alarm PAH-402 on CP1 indicates a clogged air stripper. Flow switch FSL-401 senses the air flow out of the air heater and indicates a low flow alarm FAL-401 on CP1. Pressure switches PSL-402, PSH-402 and flow switch FSL-401 shut down pumps P-1 or P-2 if HS-100 or HS-200, respectively, is in the auto position. Pressure switches PSL-402 and PSH-402 indicate, respectively, alarms PAL-402 and PAH-402 on CP1. An air heater is installed between the air stripper and the first, in a series of two, activated carbon vessel. The air heater is operated by a Hand -Off -Auto handswitch HS-405. When low flow is sensed at the discharge of the air heater, FSL-401 will alarm FAL-401 on CP1 and shuts down recirculation pumps P-1 and P-2, air heater and blower B-1 if HS-100 or HS-200 or HS-405 or HS-400, respectively, is in the auto position. 8:\fiats\eicct\O915O8\O2B5ECNA.WP E&t. Depertmentljcb IV. Lift Pump System Treated ground water gravity flows from the air stripper to the lift station clear well through a magnetic flow meter, FE-301. Flow transmitter FIT-301 transmits the flow signal to the control panel CP1 where flow totalizer FQI-301 continously totalized the flow and a circular chart recorder FIR-301 continously record the flow. When flow out of the air stripper is low, FSL-301 will energize and alarm FAL-301 on CP1. The lift pump system consists of a lift station clearwell, two lift pumps and two bag filters. The lift station clearwell has level switches LSLL-500, LSL- 500, LSH-500 and LSHH-500 , that are interlocked with the lift station pumps P-3 and P-4, the air stripper blower B-1, and the recirculation pumps P-1 and P-2. Lift pumps P-3 and P-4 pumps liquid from the clear well to a bag filter system. Motor alarm MA-501 is pump P-3 is running. Motor alarm MA-502 is pump P-4 is running. Pumps P-3 and P-4 are operated by a Hand -Off -Auto handswitch HS-501 and HS-502 respectively. When high level in clear well is reached, LSH-500 will start lift pumps P-3 or P-4 if HS-501 or HS-502, respectively, is in the auto position. When low level in clear well is reached, LSL-500 will shut down lift pumps P-3 or P-4 if HS-501 or HS-502, respectively, is in the auto position. When low low level in clear well is reached, LSLL-500 will shut down lift pumps P-3 or P-4 if HS-501 or HS-502, respectively, is in the auto position. located on CP1 and indicates that lift located on CP1 and indicates that lift g d.uldect\OQ9iSO81O2B5EcNA.WP 4 E&1 Department/id) IV. Lift P np Slist (continued) When high high level in clear well is reached, LSHH -00 will alarm R 00 on CP1 and shut down recirculation pumps p-1 and P-2, air heater and blower B-1 if HS-100 or H5- 00 or H405 or H-400, respectively, is in the auto position. P-3 P-4 runs anytime H - 01 or H - 502, respectively, is in the Hand position. A pressure indicator PI-503 is installed to measure the discharge pressure of the lift stations pumps P-3 and P4. A high differential pressure switch dPSH 505 installed across the two bag filters. Each hag filter can be manually isolated with two butterfly valves to allow on-line bag changeout. When high differential pressure across the two bag filters is reached, dP 505 will alarm dP 505 on CP1 and shuts down recirculation pumps P1 and P-, air heater, blower B-1 and the lift stations pumps P2 and P-4 if 100 or H - 00 or HS-405 or HS-400 or IDS-501 or HS-502, respectively, is in the auto position. Pressure relief valv PBV-504 opens when normal operating pressure is exceeded, which will recycle the flow to the lift station clear ell. V. Treated Water Storage Tank Overflow Treated water from the lift station will be pumped into an existing elevated storage via a three way flow control valve FCV-605. Level in the existing elevated storage tank is measured with. a pressure switch, PSH-601, set at 98000 gallons. Level in the existing equalizations tanks #1 and #2 are measured with level swithes LSH-602 and LSH-603, respectively. Flow control valve FCV-605 normally opens to allow treated ground water to flow to the elevated storage tank. However, if PSH-601 senses high level in the elevated storage tank, FCV-605 changes flow direction to divert the treated ground water to the sewer. FCV-605 must fail in the position that allows flow to the elevated storage tank. The diverted treated ground water flow from the clear well to the sewer line will be measured with a flow meter FE-600 and totalizer FQI-600. FQI-600 indicates the amount of water that is not reused. PSH-601 and LSH-602 or LSH-603 shut down recirculation pumps P-1 and P-2 in the automatic mode. Pressure indicator PI-604 indicates the pressure of the diverted flow to the sewer. Pressure indicator PI-606 indicates the pressure of the pumped flow to the elevated storage tank. 1: \dati1e Inc t\OO915OS Q2135 ECNA E6i[ Departmeueljcb 6 VI. ENDA ENCY AUTODIAL An emergency call will aucaially be placed f`r n the new pump building to the ollowing personnel or location if any alarm occur: Portable phone used by utilities personnel. Utility y room office. Guard house. Carbonair Environmental Services 8640 Monticello Lane Maple Grove, MN 55369 612-425-2992 800-526-4999 Fax: 612-425-6882 Influent NO OF TRAY 1 2 3 4 5 6 Influent NO OF TRAY 1 2 3 4 5 6 Inf luen -P----------STAT .. -- WATER FLOW RATE: AIR FLOW RATE: WATER TEMPARATURE: AIR -TO -WATER RATIO: 74.0 qpm 300.0 cfm 55.0 F 30:1 Conc. for TETRACHLOROETHENE 16.0 ppb REMOVAL EFT EFT CONC ppb 73.41922 4.2529 92.62636 1.1798 97.93090 0.3311 99.41754 0.0932 99.83589 0.0263 99.95375 0.0074 1.2/09/9 20:39 33 P Lam- )u .{ . c r Pc. o.]'ppb tce .2 8 n, OFF -GAS CONC AIR EMISSION ug/1 lb/d 0.3916 0.0104 0.4940 0.0132 0.5223 0.0139 0.5302 0.0141 0.5325 0.0142 0.5331 0.0142 Conc. for TRICHLOROETHENE 270.0 ppb REMOVAL EFF EFF CONC 4 ppb 71.69168 76.4325 91.44542 23.0974 97.36587 7.1122 99.18426 2.2025 99.74694 0.6833 99.92145 0.2121 onc. for TOTAL VOCs 286.0 ppb OFF -GAS CONC AIR EMISSION ug/1 lb/d 6.4523 0.1720 8.2301 0.2193 8.7629 0.2335 8.9266 0.2379 8.9772 0.2393 8.9929 0.2397 NO OF REMOVAL EFF EFF CONC OFF -GAS CONC TRAY % ppb ug/1 1 71,78833 80.6854 6.8438 2 91.51149 24.2771 8.7241 3 97.39748 7.4432 9.2852 4 99.19731 2.2957 9.4568 5 99.75191 0.7095 9.5097 6 99.92326 0.2195 9.5260 EMISSION lb/d 0.1824 0.2325 0.2475 0.2520 0.2534 0.2539 CARBONAIR SERVICES TEL No.612-425-6882 Nov 9,93 12:14 No.007 P.02 612•423+2992 e1:10.5215,4199 PAX e12475•16882 November 8, 1993 Mr. Blake Wilcox Hoechst Celanese, inc. CIO Mr. Greg Gibbons RMT, Inc. Re: Proposal Number: 203455-A Project Name: Hoechst Celanese Project Location: Dear Sirs: Carbonair is pleased to quote products and services for the referenced project, it will contain Information that has been spelled out In our phone conversations. Upon completion of your final bid specifications for all of the equipment in Carbonalrs' scope of work, a final proposal with firm pricing will be submitted for approval. it is our understanding that a purchase order will be issued by Hoechst Celanese with the stipulation that the final contract purchase price may/wili be increased because of the increased scope of work. Detailed product specifications are attached. Executive Summary The present scope of work that we have discussed previously will be include providing a Carbonair model STAT 80 low profile airstripper with 6 aeration trays. The STAT unit will be operated at 70 gpm and an air flow rate of 300 cfm to reduce the critical compound, tetrachloroethene, from an influent concentration of 275 ppb to <1 ppb. The STAT unit will include a sump with high level alarm switch, low blower pressure swatch, high pressure alarm switch, pressure gauge, and a blower with 10 horsepower, 230/460 volt, 3 phase, TEFC motor, and a gravity discharge system.. A process air heater is recommended and will be provided with the system. The heater will increase the temperature of the airstream after the STAT unit to 90-95 degrees F and will reduce the relative humidity to approximately 50% which will optimize the performance of the carbon. The STAT 80 and process air heater will be mounted on a common skid with the ducting from the airstripper effluent flange to the inlet of the heater prepiped. The instrumentation described above will be located on the skid as well. Wiring in the field will be required to the blower motor, pressure switches, and high level alarm switches on the skid to the control panel by a local contractor, assuming the control panel will be located away from the equipment. For the treatment of the contarniroeated vapors In the airstream, we recommend using two (2) GPC 12 vapor phase carbon adsorbers, each Loaded with 1,500 pounds of react 4x10 carbon. Included with each vessel will be sample ports on the influent and effluent of each unit. Transition pieces with quick connect fittings will be included with each unit. Flexible ducting will be provided for connection to the effluent flange of the process air heater to the Influent of the Lead vessel in series, from the effluent of the lead vessel to the Influent of the lag (second vessel), and from the effluent of the second vessel to the off -gas exhaust ducting provided by RMT. Each GPC 12 is skid mounted and forklift accessible for ease of moving them around during a carbon exchange. CRRBONRIR SERVICES TEL No.612-425-6882 Nov 9,93 12:14 No.007 P.03 Mr. Blake Wilcox Hoechst Celanese, Inc. CIO Greg Gibbons RM1, Inc. November 8, 1993 Page 2 Carbonair will supply two model BFN 12 bag filter housings with isolation vahves, individual drain and air relief valves, sample/pressure gauge kits on each influent and effluent point, end PVC piping to flanged connections on a common skid. A pressure differential switch and gauge will be provided within the skid mounted unit. The pressure switch can be wired to the control panel for an alarm condition. 1f an auto -dialer is used. the Delta. P switch will be one of the alarm points. We are assuming the bag filters will be located in the piping prior to final discharge of the system. After the final specifications are completed, we will submit a bid for the remaining work that may include control panel with optional auto -dialer, and any other Instrumentation that will be required per the final specification. After discussion with Mr. Greg Gibbons of FtMT, Inc., Carbonair has issued a budgetary quotation for the control panel. Upon receipt of the flnei specification, we will firm up that price upon review of the scope of supply. After all of the equipment is installed, all Carbonair equipment and systems should be operated only after thorough review of the O&M manual. If there are any questions regarding the operation of the equipment, please contact your Carbonelr project manager et 800-526-4999 or 612-425-2992. Pricing STAT 80 airstripper with 8 trays, blower and motor, $17,784.00 high level alarm switch, pressure switches, provess air heater, piping, and skid mounted 1Z (2) GPC =vapor phase adsorbers with transition $12,631.00 pieces, and sample taps, flexible ducting, and individually skid mounted 3,000 pounds of react 4x10 vapor phase carbon $ 3,249.00 Supply of (2) BFN 12 bag filter housings, with • 4,095.00 valves. gauges, sample ports, piping, and skid mounting with (50) 10 micron filter bags Supply of control panel for system • 2,000.00 (Per phone conversation with Gregg Gibbons of RMT. Inc.) General Conditions Terms of payment are Net 30 days with approved credit Proposal and pricing valid for 60 days The proposed equipment will be shipped within 6-8 weeks after receipt of approved purchase order, approved submittals, if required, and an approved credit application. Shipping charges are not included in the quoted prices.. Shipping charges will be prepaid and added to invoice C€P ERVICES TEL No. 1 -4 -6 2 Nov9.93 1 '14 No. P. 4 Mr. Make Wi e +x Hoechst Celanese, 'inc. CFO Mr. Greg Gibbons RMT, rtb, November 8, 1993 Page 3 If you . ,» a ry questions or N me fib 0-5 6-4999) or Cindy eve opportunity to bid on this pro Sincerely, Cyrit Ierer Sales Representeti° Southeast Regio concerning this information, • w,. se feel tr i e 813-920-86971 a calk Thank you for the Rob rer, Sales Development East STAT Series Sieve Tray Aeration Technology Carbonair's exclusive STAT series represents the best choice for low profile air strippers with design simplicity, flexibility and high performance. In Carbonair's STAT units, the water and air are contacted in step -wise fashion on multiple trays. The water enters at the top and flows across each tray. The air passes upwards through openings in the trays, then bubbles through the water to form "a surface of foam°' which provides extreme turbulence and excellent volatilization. Since the water in Carbonair's STAT units flows horizontally across each tray, the traveling path length of water and the required removal efficiency can be achieved by increasing both, the number and length of the trays. Therefore, the STAT units provide much lower tower height than the conventional packed towers. Another advantage of Carbonair's STAT units is that air and blower power consumption are effectively utilized since a single air stream passes through every tray before exiting the tower. As a result of minimal air flows, the organic contaminants are concentrated and effectively removed by vapor phase carbon. Low tower height yields numer- ous other advantages: rapid installation, easy winterization, inconspicuous appearance, easy shipping and easy maintenance. The STAT unit also re- duces the potential for fouling since it contains no packing media and provides an extreme turbulent condition. Carbonair's STAT units are avail- able with a number of plate configura- tions, blowers and controls, and can achieve removal efficiency up to 99.99%. OPTIONS Explosion -proof controls. Discharge pump. Well control. Off -gas carbon. Humidity control. Carbon polish. Winterized enclosure. FEATURES The low air flow and minimal tower height make the unit ideal for off -gas treatment. The compact unit can be installed in a few hours. Controls include motor starter, level switch, air pressure gauge and air pressure switch. Panel comes with blower, manual -off - automatic switch and alarm lights. Computer modeling customizes the system for optimum air flow, number and size of trays. SPECIFICATIONS Listed on other side,. 'CARBONAtR Water '"Treatment CA RBONAlli ENVIRONMENTAL SERVICES 8640 Monticello Lane Maple Grove, MN 55369-4547 612-425-2992 800-526-4999 Fax 612-425.6882 SPECIFICATIONS STAT TRAY TRAY HEIGHT SUMP DEMISTER MAXIMUM LIQUID MAXIMUM MODEL LENGTH WIDTH PER STAGE HEIGHT HEIGHT HEIGHT FLOW AIR FLOW (ft) (ft) (in) in (in) (in) (Spm) (cfrn) 15 2 0.75 10 20 18 90 0.5-20 60 30 3 1 10 20 18 90 1-50 100 —41(824 2 10 20 18 90 5-100 300 180 6 3 10 20 18 90 10-200 650 BENZENE REMOVAL, EFFICIENCY AT 55°F Predicted by computer modeling. a0 STAT 15 e "0 WATER FLOW RATE (GPM aemmnav A STAT 30 WATER FLOW RATE fGPM) To-t ixnawr STAT 180 ._ 430 TItoAA 0 'Poem C A Tn*Y4 .. "„ A 9 MAYS ¢ e TRAYS'. —'.... 06 TRAY tl'MRA IANTAL DATA II�l� Al WATER FLOW RATE PRINTED ON RECYCLED PAPER Product Data Sheet EE198A-93 1993 by Carbonair per —Aeration • e STAT NOTE:Height sho~. s for STATt fouraton treys. Adjust height for each..ion plate added or dalete " 523 17 k 1 CARBQNAIRf ENVIRONMENTAL SERVICES 8640 Monticello Lane Maple Grove, MN 55369-4547 612-425-2992 800-526-4 Fax 612-425-6682 SPECIFICATIONS 2454 OD 24"Lx24*'W 4'Lx4'W 5"Lx5'W 8`6*Lxts'6`W 16'81h"Lx5'W 1 (0,62m) x46"H x 7'H x6"H x6'3l4"OH x7'6"OH x7'10"H 366"H (0.6rn 0,6m (1.2m4.L2m (L5mx1:5m (2.6rt1x2.0m (5,0mx1.5m (S,Om x 2-4m (0.93 m) x L2m) x 2.1in) x L8m) x L9xn} x 2.3m) x 2.4m) BED AREA 2,7 sq, ft, (0.26 sq. m) 4 sq. t'L (0.37 sq. m) 12 sq, ft. 20 sq. ft. (L12 sq. in) (L86 sq, n( FLOW RANGE 48 sq. ft. (4.46 sq, m) 69.8 sq. Ft. (6.49 sq. m) 120 sq. ft. (1L15 sq m) 480-4800 cfm 700-7000 cfrn 1200.12,000 cfm (0.8-8 m'/min.) (1-10.m1/min-) (3-30.0 m},''min.) (6-60 mr/min.) (14-140 m,/rrnro-) (20-200mr/'min.) (34-340 m'/min.) 27-270 cfm 40-400 cfm 120-1200 cfm 200-2000 dm CARBON 1501bs. 3001bs. 1500 lbs. 2,000 lbs. CAPACITY (68 kg). (136 kg) (681 kg) 13 600 Ibs. (6174 k.g) FITTINGS Two Sri" PVC Two 4" NPT One 6" quick- tYne 6' k- Four 8" quick,. Six 12' quick- Four 20" gumk- infuent/effluent One 4 '. drain connect connect connect air inlet connect air inlet connect au mkt connections One 16" quick- One 16" quick - connect ports poets connect connect One 16" quick, Two 16" quick- One 20 quick - One 4:" drain One' i drain disconnect. disconnect disconnect off -gas stacks off -gas stacks off -,gas stacks Two' "sample Two K"sample w/weather w/weather wiweather ports ports shields shields shield One K" One 1" One 1" condensation condensation condensation drain dram drain Two 44"fiJI- Two )4" full- Two N"gauge/ coupling sample coupling sample sample ports ports ports EMPTY 65 lbs. 120ibs. 7501bs. 900Iba. 3,000lbs. 5,500 Ib& 7„500lbs. WEIGHT (30 kg) (5.5 kg) (340 kg) (409 kg) (1362 kg) (2497 kg) (3405 kg) OPERATING 2751bs. 4201bs. 2250 lbs. 3600 Iba_ 10,000 lbs. 20,000 lbs. 27,22016s. WEIGHT (125 kg) (190 kg) (1022 kg) (1634 kg) (4540 kg) (9,080 kg) (12,358 kg) INLET PORTS 1 i5" (3.8 cm) 4" (10,2 cm) 6" (15,2 cm) 8" 12" (20,3 cm) (30.5 cm) DISCHARGE Psi° STACKS (3-8 cm) (optional) 4" (10.2 cm) 16' 16" (40.6 ern) (40.6 cm) 16' 16' 20" (40.6 cm) (40.6 cm) (50,8 cm) Carbonair's remediation systems incorporate sophisticated control systems with innovative treatment technologies, including low profile and packed column air strippers, liquid phase and vapor phase carbon adsorp- tion systems and other technologies. PRtN1ED ON RECYCLED PAPER Product Data Sheet EE200-93 4)1993 by Carbonair -4 , • ,^4,. 14,,!;$:.(7r GPC Series Gas Phase Carbon Adsorbers GPC gas phase carbon adsorbers are designed to provide efficient, economical means to control odor, toxic vapors and corrosive gases. Several types of activated carbons are available for a variety of applications. Untreated activated carbons remove organic toxic gases such as trichloroethene, perchloro- ethene, benzene, toluene, ethylbenzene, xylenes and hydrocarbons. Chemically treated activated carbons remove specific gases such as hydrogen sulfide, sulfur dioxide, nitrogen oxides, halogens, mercury, aldehydes and mercaptans. Specifications for each model are listed on reverse side. GPC 3 is ideal for controlling toxic vapor and corrosive gas vented from sources of small volume emission (storage tanks, reactor vessels, sewage treatment plants). GPC 4 is designed specifically to control toxic vapor and corrosive gas vented from storage tanks, reactor vessels, sewage treatment plants and other sources of small volume emission. Welded steel construction provides exceptional strength and durability. The unit is forklift compatible for trouble - free transportation and quick installation. Interior is double -coated with a corrosion -resistant epoxy polyamide, ideal for the corrosive and abrasive condi- GPC 48 tions of gas phase service. Suitable for any gas phase application, including air stripper and soil venting off -gas treatment. GPC 12, GPC 20 and GPC 48's welded steel construction provides exceptional strength and durability while the skid mounting and forklift compatibility make transportation and installation quick and trouble free. Interior is double coated with a corrosive -resistant epoxy polyarnide, ideal for the corrosive and abrasive conditions of gas phase service. Suit- able for any gas phase application, including air stripper and soil venting off -gas treatment. GPC 70 and GPC 120 are among the largest gas phase carbon adsorbers available. Welded steel con- struction provides exceptional strength and durability, while the integrated lifting eyes and roll -off truck feature make transportation and installation quick and trouble free. Interior is double coated with a corrosion resistant epoxy polyamide, ideal for the corrosive and abrasive conditions of gas phase service. OPTIONS Materials of construction. Type of carbon. Blower(s) and controls. Humidity control. Influent/effluent ducting. Additional sampling couplings and valves. Discharge stacks. SPECIFICATIONS Listed on other side. CARBONAIR Gas leatment f I; FAX 1 24 SIDE ... DISC OPENING O ACC 0 PUNG PORT ) 3/4 10 ID:IR, 2 `2" Carbon A b ? 412"- FPT FPI (OUT 08.21, 09 C1ROONRIR ER 10E TEL o.612-42 -6 2 Oct 20#9 0:24 o.00 P.04 C;RBONAIR SERVICES TEL No .612-425-6882 Oct 20,93 10:24 No.003 P.05 out TUBULAR AND FINNED TUBULAR ELEMENTS ments for the tubular and finned tubular heaters are similar In Internal conStruction, as illustrated in Figure 4. Sheath materiats vary depending on heater type and tempetahge. In the case 01 tinned elements, corrugated tins ol the same material as the element sheath are wound directly on She sheath. Finom 4 Highly compacted magnesium oxide insulation 80/20 Nichrome coil Sheath Terminal welded lo coil 250° F. CONSTRUCTION Stainless steei 10.32 stud Long terminal ,pins provide at least 2of unheated length, help maintain coat terminal connections. Law temperature nesters, suitable tor 260° F. maximum 'putt% air, aro avollabla in both open coil end firinod tub 4te r con$tructions. They are identical to the heaters described on Paces 2 and 3 except for theowir teal 4iritS' • he sleet flange is omitted. The heater is attached I.C) trio oven or duct well with sheet metal screws througn the base ct the rminx, • inalviceaiiii replaceable tutx;iar elements are flange mot.inteCL 441.,%1,1,'1 •,,,f;t, V: 2 4 The terminal box is not insulated An aluminized steel channel frame Is provided on three sides, with the element support brackets welded to the frame, C,REONIR SERVICES TEL No.612-425-6882 Oct 20.93 10;24 No.003 P.06 CAL FEA .ittfl Airflow Switch —A diaphragm -operated differential pressure switch normally prevents the heater Isom operating unless the air Is flowing, It Senses prerSSure differential between tweCeSs air and the terminal box, and is adjustable between ano BOof water. Terminal box dimensions may increase. $45.0C List M. '"Flgure 14 re-RItant Eemert Seal —Epoxy Seals, 250 F. tubular or finned tubular heaters and 400° F. h end of tubular and finned tubular tubular or iinned tubular heaters which include at ants prevent moisture from entering. Recxn teast 4' of Insulation. (See Special Feature 19.) nded when heater may be stored in high humidify where terminals are exposed to high humidity during operation. $3,00 List Add Per Element. Figure 15 rlano Duct Mounting —For attaching heater to extornai duct flanges. No tnierral support rec.ered. Note that heater lace eltmensions W and H match the inside dimensions of the duct Wilde integral Mange construction Is limited le 250° F heaters, higher temperature heaters can be supplied with separate flange mounted plenum section where required Mounting holes not furnished Contact your tocal INDEECO representative for priCing. Ail neaters Figure 16 Fbngd Terminal Box —A one inch full flange at Alt healers, and ol terminal box ts available for mounting heater, Especially useful when heater is mounted inside an oven, where ready access tO electrical connections and minimum terminal bow size are desirable. Ifr,IF,,r-rinnat hey rywor 1.4 4iirtplinri, S75 nn I tar Mel Figure 17 CRREONRIR SERVICES TEL No,.612-425-6 2 Oct 20, 93 10 : 24 No . 003 P.07 SPECIAL FEATURES A wide variety of Spade! features can be Inca pcxeted into INDEECO proCes err heir#era These features,. listed below. do not represent the limits of capabilities. Please contact us if you have see laf requlrements, PECIAL FEATURE C AVAILABILITY 1. BZrtlt lrr to#reefs Buili. r contactors, fuses, control transformer $: and disconnect switches save installation Iab©r and fly Single source responsbility for the heetcr-control Ct ge. Contact your local INCDEEC© representative for pricing. 2. Buffs-fn "f"hermosiet—For automatic Control of outlet a ternpereture. AifltiStat316 over a range of 60-250° F. Outlet temperature will be lower than set point as the thermostat senses heat from elements as well as outset air„ Do no4 ass where outlet air temperature will excoed 200° F. May also be used as an aulornaiic high temperature thermal cutout. SAD ,CQ List Add, tlni 3. Suilt•In Combination Thermostat/Thermal Cutout—Contrpt normally cycles the heater an and off but shuts the heater down until rose! button is. taaaLae° if temperature risers more lien ytr r, atsovs) !ne control setpoint. 60-250° F., range. See above concerning reiaior chip between set -point end outlet air temperature. $155,00 L151 Add. a. Remotely Mound Thermostats --For air tennperalurre control or high temperature therm& cutout protection, a bulb and capillary type Thermostat can be mounted in a cool Ioocation up to 8' away from rho heater, A well is provided to mount the thermostat bulb trio the airstream. 14o models are avaitaofe, DA1.6EN; 2006-550° F. — $83,1S List,. OA1-6F96, 30C°-700° F. — 386.85 List„ 5. Bulfl Irt Thermocouple —Built -In sheathed thermocouple, Type K (Chromet•Abtrnnel) can be prov'idec'+ t©r high temperature limit. Can be: Fri Mire in the airstream. or .b) rizmped tubular/finned tubular element to prawn, over- heating, i 18OE00 List Ads}, 10 0° F. heaters 0 y heaters only. Figure 11 heaters only. Figure 12 .Ail heaters: Specify model IL, rni}er and temperature range. All heater& Speerly function (b) per description. PRESSURE DROP Static pressure drop as a function of air velocity is shown below, Open coil heaters have the lowest pressure drop. Smaller tan molars can often be Velocity Iri 5FP10 Figuse 6—Open coil design Pre sst€re drop values provided to Figures B through g ar Sawed on the airflow being parallel to the For tubuter design ©niy, consult factory for prr s ,ere drop when airflow is parallel to the "I -I" dirnen era uoo YebcJIy 1+1 SFPMA Flguro 7--Finned tuauler design 9 through NORTH 2 LIFTING LU BY VENDOR (4 REQ'D) MIN. REF.() W NO. NOTE 4 OZZLE SCHETWu SER WA1ER INLET B' WATER INLET C..... 1 6' OVERFLOW D I 1 3' VENT E T 4' PUMP SUCTION F PUMP SUCTION 24' MANWAY 3 LEVEL SWITCH 1 LEVEL SWTQ1 ANCHOR DRAIN 4 TAT1NG CONDITIONS _ ALLOWANCE _ _________ CODE STAMP do cock _1LST 292-_.__._NAT'L BO.REG. N./A REFERENCED SPEC._U M L-------------- RADIOGRAPH Y SHELL SPEC._ HEAD SPEC.__FRP _„_______ ALL WETTED PARTS TO BE — _ GASKET SPEC. WIN _ASA AhT410_Ni i :— SUPPORT SPEC. __ PIPE SPEC INTERNAL)__,_ PPE EC.(EXTERNAL)__ ____— ____ ,FLANGE SPEC._ — ___ RATING 150j TYPE DRILL TO MATCH ANSI FIE' BDLTS/Nurs SpEC-A57141 ,grtir A_194 cR— 2t PAINT_NLs______' INSULATION N, Ne_______ . _----_---_— COUPLINGS_ __ CAP 1 _—__U.S.GAI TEST PROCEDURE�i'5ROTAT ,_______,, ____ ®VENDORTO ESTABLISH ALL MAT'L THICKNESSES VENDOR TO FURNISH DRAWINGS FOR APPROVAL PURCHASER WILL FURNISH FINAL NOZZLE ORIENT. AFTER RECEIPT OF VENOOR DRAWING. 4 NOTES: BOLT HOLES SHALL STRADDLE VESSEL CENTERUNES ORIENT. TS MEASURED CLOCKWISE FROM O. NOZZLE TO BE FURNISHED WITH BLIND FLANGED STUD BOLTS AND (2) GASKETS PER EXT. PIPE SPEC. MUST HOLD FACE OF FLANGE ELEVATION AS SHOWN. ALL NOZZLE PROJECTIONS ARE MEASURED FROM OUTSIDE VESSEL SURFACE TWO FACE OF FLANGE.. ELEVATIONS OVEN ARE MEASURED FROM TANK BOTTOM. AREA: T-1 RETURN TAN1 Ver033e F3oWevarl 6©x 16778 'svi➢tle. SC 29600@ ' kg7.w-0030 VESSEL. DATA SHEET C NO. 11301-01 FILE: J \CAD \ PIP \91510\TKDATA_DWG DIMENSIONS 340 SERIES SEE BELOW) COUPLING GUARD 3;0 SERIES (SE (SEE PAGE 6) PUMP MODEL 344A PUMP MODEL 3444 HB COUPLING GUARD BASE 7 15 231 MOTOR FRAME 1437 145T 18217 1841 2137 215T 2547 256T 284T 3411344A 324T 324TS 326T 32578 HA 174/4 in /4 20-1/2 0-1/2 ..3/4 30.3/4 H8 30-1/2 36-1/2 36-1/2 42-1/2 46-1/2 54.1 /2 HORSEPOWER 50 li 35RPG°M RPM 1-1/2 2-3 5 7-1/2 10 15 20 26 30 so 50 60 75 35575 100 44413 1421.1 1/2-3/4 1 3-../4 1-1 3 /2-2 1 1.1%2 5 2 7-1/2 10 3 5 15 7-1/2 20 10 25 15 zo 40 — 25 40 30 go HG 3 3 3 3 4 4-1/2 MTR. 1NGT. LEM 50 30 35 45 60 120 144 5-1/4 217 :Till 246 7 320 320 7 351 7 442 351 73 442 8 485 8 485 8 540 540 590 19 0 sso WG 10. PUMP MODEL 3414 & 342A D A 5-1/4 — 55:144 99:33/ 5-1/4 30,1/7 "A 10-1/2 121/2 121/2 13-3/4 13-3/4 13-3/4 13-3/4 16 2 AG 10 11 11 12 14 10.3/4 12.1 /2 11-1/2 11-1/2 13 13 14 74 22 151/2 23 15-1/2 15-1/2 23 161/2 23 27 15-1/228 24 0-1 /L39. ,, 15 17 19 19 19 21 21 22 12 13 13 14 16 18 21 23 24 22 25 24 26 25 28 3 4 4 4 7 4 7 4 7 7 7 8 NA 8 NA 8 NA 8 NA 8 NA 8 NA 11 NA 11 NA 11 NA NA NA NA NA 11 ,011 NA NA 7 NA NA NA NA NA NA 8 NA 8 8 8 8 8 11 11 11 Position 1 Position 1 Position 2 Position 3 Position 4 Position 3 Position 4 8 360 SERIES 1 2`--°02--93 FR I 1 0 : t56 PIECH . EQU I IF.* POATT. SEcnoN 340/360 PAS 406 DATED JANUARY 1986 1/2 x 7 x 9C SERIES 340 or ENCLOSED IMPELLER iG ■■ ■■■►. PPIWOO■ ■■■pw'_ ■ ■ • ■ ■ ■■■/■■14!1• ■■■IXi■■■r+►� mmimnsimemairmmums III ■■. ■■■,ICI■ai.amismum ■I>I'a■■■I/■■Ia■■w W14111 ■rmoma■■ns■Iroull avamgmemememmummum 1■■'PI■ ■�■'rs'"�rII CMA�A Il r■a�iiu.uuI1■ "■mu■■swi■ zs■a ■1;■1t11■■■r::.•.!■UICCUC■11:41 ■AI■■■1u■■■■rM■af.. w■u■■■MOM. WWWOMUMWOMMIINNUMMOVIMENSW411 WaimarLau■■aO■■■■a.-uu.■rl■a ■1r:11/► Ir nEaIIwA11s■■■��■■ a■■o■ iw/■Itssi ■III■awm■wM/■■■aro■■■r !aIMMII IiMNC■■■OWANN■■■C■■*1!/ ■asi.L!A*Mi■■■■►M►Mal■■■M AI■ ■■■■■■■111rOW,O■■■■a►Ai!a■i/■■i" I/ OMMOMMIMMIVCROMMAMVAMEMME ■■■■■■ A ■■rMMXi&'O!%■■O■■■■■■■_ 1♦■■■■■t4fAU■■■■■It r\■■■M1■■■■■■ ■■■■■■■■■■■■■ L■■■r•■+ I0 aa■■■■Il._ ■■■■WIMMOMOMMI IMMOOM ►« ■■/■■■■al ■■■■■■■■■■■■■�..=.�1111■_ J■■■■■■■raid minommI■■■ ■•■r■■■■■ ■■■■■■■■■ immummommiumemmemmummommomm ■■■■�/■■a■a !■■■'■m■■aummili■■■ i 1'. 40 3PC-116278 1 2— 0 2— 9 3 F R I 10: S 6 M E C H. E Q Li I P - MAT P . 0 3 11-I/2 BOLTS AURORA MODEL 532 PUIM P SECDON 530 PAGE 755 ON DUPLEX PLATE WITH DATEOMARCH 1989 TWO OVALS AND MANHOLE P 5 . d ?'-4- " NP1 VENT ROUND Oft SOUA RE COVERS MOTOR & FLOAT SWITCH MOUNTED BY OTHERS r PUMP SIZE DISCH 1'%, 114 1'% 2 1% 2 1'% 2 2 2% 2 3'4 2 2 e% SUCTION 1S 511/1154045 ►A©E 233 GATED MARCH 1975 ASE ORE E 7 9 4'.{ 12 ,34. 4"4, 9 41/. 121" 12'4. 11"4. 10'/, '10'�i. 4'4 4 4 4 7 4'4. 4 5 9.4 4 5 95 14'4, 6 6 24 22X26 COVER SIZE E1 46 60 44 51 10 '/ 22 29 ' STEEL 19 12 12'%, 11% 10'V. MIN. COVER 512E 53 53 53 53 0", 53 12'44 53 13% I TES, 1. A1l dimensions in inches. 2, 1lirnrnaions may vary t3/W" 3. Not for construction purposes unless certified. 4. Flout etwitch furnished only when specified. 5. Line shaft bearing furnished on 61" pump settings and longer. 6. Pumps with 62" cover and larger are supplied with 22 x 2.8 oval as standard. GSAURORA PUMP A UNI1 OF GENErIAL SI NAL —eanC)AIRFsoFrr Pca4©• N o 7n. 1 AuRC' 1. , FL LINO e4734e A UNI I LUI- L3tNtI-4AL. lalLaNA 14Y. 12', 53 FRAME 143NP ' 13'4 13'/, 102HP 13'9, 254HP 13'% 2$4HPH 15% 11 324HP 326HP 364 H P 365ti P 29 30 TEL No 12-425-6 2 20 10 : 24 No A [ P.02 PONAIR SERVICES rr� F$I, ttte or in liquid bag filtration equip -mend, is pleased to odor as new BFN .Series b qualityt+ttrationineconomicalapplications. For Rita lvue hftor bails ffSt B t I in Is 133aarxf 14t1on& to tit Dither A Anr1 �i 1 "rNPT 1, � 4 Only p? Mum flow r4tps of 25 G PM.t axtrf 4ti i l tut reS edively. BFN models 11 and 12 have standard 2' NPT inlet to rtlel with maximum ri©w tales of 80 GPM and 200 GPM respectively, BIN Model vessels ecru available tit carbon steel or 304 SS. 316 S.S. is available on ttequest, FEATURES INCLUDE • Adjustable loge it CS and 304 5,S, • A$ME code designed but not stamped • Maximum working pressure BFN 11,12-15tkPSI 13,14.15OPsi end 300 PSt • Singe Casket cover seal • 3D4 $.5. perforated basket in caller steel and 304 S.S. vessels • Connections In !lenge or NPT BF1111,12 -1, t'.4 ' 2' 2 4,` UIFN 13,14. 3" r i 4�x' 11te,' 2' • Tau 1r11aVouMa siytes • Seem mc1 inht/ri 440 for easy rneg4old!zg • Low possum drops • PDrmpn©ntly plpod hputting • Available MO steam packets, ei tra length togs, corrosion allowances, evacuation ltoat Gasket materials available Include Bata N, looprane EPA. Vit "ration (others on request), direr•• n tW eipreWel la MOW wavr111109. Miming [hp Imps .liltanN©{mre.weeeeM1 WWI' •a 01 he prt ttd beV,g xr,m' haeundor ©> eM aenkr• prwridpd Main, -re t- tr.r, I / r ;) So' f kin Ct 117, P rl = 4.4 • 'V “.• •-• BFN 11, BFN 12, BFN 13, BFN 14 DIMENSIONS NOMINAL, NOT TO BE USED FOR INSTALLATION PURPOSES, SPECIFICATIONS L1FN 11 No rA Biwa 1 Bowir Size 2.-r Dia. s.921. - - Steam? urea per bog, ht .3_ 05 BFN 14 1 4-4Dak 1.0 .11 tictroutker itzei le nue customer eee Ncer...vex woovaki • • Mos. DOsie bilset1 wale it I.o Psi A P clean 115fro1gh trattnaf only P10.11 ,1111 flkitreutf egret ieeney erten filtering wiscovi tocivicit, Standard Intel/Outlet, Max. GP to* C 13FN 13 f 14 STYLE 2 1/0.1191.4 eintET 3- 4" X 8114,11114-..,1; hoPleft002441N BFN VESSEL DMENSIONS IlSr mit 2 BA 47 15 Ot ? $ at 1W tee ?SSW nor 394. lark` il• 1745.• er 5111-11.5 or PI snki RV It 7W 30" 4W tr it/Botto mi.I f npeP .1QI4SpeLifoC41,01^4 To mow f St BFN FIo Vessels and Oempatible bag filters. or any other prodt.oels manufactured hy FSI, call 1 -600.340.3205, in Indiana: (219) 879-3307; or conlacl our local dish Ibulor "al Bullet^ BFN 1140 ElF114 13 & 14 -150 BFN 13 BFN 11 & #1 SIZE FILTER BAG PERFORMANCE 00 2 10 S mrtao4 tS sockini So metook 000 1400.1 4 SIZE FILTER GAG PERFORMANCE s I so stosisss 25 10(70011 10110:31Chi 151 5111n DU i Fs" 1 Prhard In 4? $A. Receipt for Certified Mail Nc in;uranC* Cover t.::'glo�, Da nVi .+rar PCr Into Schiff Mooresville DEM 919 N. Main St. Mooresville, NC 2 5 Subject: Gioundwate Dear Mr. Schiff, Please be a Department - Syst Discharge Permit a area until further bringing the SUIP taking precedence groundwater cont le CHARLO f E March 8, 1993 Sites In the Charlotte -Mecklenburg Area vised that, effective Immediately, the Charlotte -Mecklenburg Utility Protection Division (CMUD-SPO) will not be accepting any Special Use (cations for groundwater remediation sites in the Charlotte -Mecklenburg ce. This is based on a nurnber of factors including: limited personnel, ©gram up to the standards desired by the CMUD-SPD, the SIU permitting dating the SUO and ERP. As of today, the following is a list of nated sites waiting for SUDP"s: City of Charptte Engineering Department Law Enforcement Center Parking Lot South McDov.ell and Trade Streets Charlotte, NC1 28202 Application date: 1 2/22/92 Fleming Labosetories, Inc. 2215 Thrift mad Charlotte, NC 28234 Application d ate: 1 1 /26/91 Consolidated. Freightway Motor Freight Terrni al 4831 Sunset Road Charlotte, NC 28213 Application date: 6/1/92 Sunbelt Equipment and Rental, Inc. (Blumenthal 1eundation) 1917 Wilkinsdn Blvd. Charlotte, NC 28202 Application date: 10/8/91 5. Aeronica, inc. 9824 Brookford Street. Charlotte. NC Application date: 10/29/90 5, NFL Stadium Uptown Parking Lot Site W. Hill and S. Mint. Streets Charlotte, NC RAP received: 12/26/90 7 Amoco Bulk Terminal 7924 Mt. Holly Road Paw Creek, NC Application date: 5/16/91 Shell Oil Company 6851 Freedom Drive Charlotte, NC 282141. Application date: 6/11/S,1 9. Exxon Company 6801 Freedom Drive Charlotte, NC Application Crete: 7f22/91 704- 'Ashland Clarnical, Inc. 3930 Glenwood Drive Charlotte, NC 28208 Application riate: 3/17/92 11, Alitel CaroIlse, Inc. 131 Matthews Street Matthews, PIC Application fate: 1/7/92 12. Terrell Properties, Inc. 3000 South elvd. Charlotte, NC 28209 Application late: 7/24/92 13. Mobil Site #98-AAL 301 S. Independence Blvd. Charlotte, NC 2520' Application date: 4/29/92 14, Handy Pantry #68 9256 Albemarle Rd. Charlotte, NC WWS received: 9/22/92 15, Eastern Electric, Inc. 920 Eastway Drive Charlotte, NC Unsigned WWS rcvd. 11/6/92 The CMUD-3PD will be permitting the sites 1.- 4. above by August 1, 1993. The others may be permitted at some time by this division but there is no guarantee, should a permit be issued, that it will be in 1993. The CMUD-9-'0 is aware that due to particular site circumstances and/or (miler controlling factors, that the orily environmentally sound option may be to discharge to the POTVv. A: the state's request, the.,-,MUD-SPD will review such special cases and work toward timely isz;uance of a SUDP should 11 information regarding the site and project meet program requirements, The State vvill be notified in writing by the CMUD-SPD when applications are once again accepted from groundvvater remediation sites. Those sites who submit a request for a SUDP for a groundwater remetiation project, will have their submittal returned to them along with a letter stating that the CMUD-SPD is not accepting applications at the time. Therefore, those sites may present you (the stete) with the appropriate documentation so they may pursue ther routes of discharge. Any question o regarding the contents of this letter should be addressed to Cathy K. Malast or Robert L. Griffin et 394-9284, exts. 121 (CKM) and 132 (RLG). Cat a Sr. tratment Ccimpliance Specialist CKM/ckm Robert L. Griffin System Protection Manager System Protection Division slob Brookshire Boulevard Charlotte, NC 28216 704/394.9284 Cherlotte-Mecklenburg Utility Department October 20, 1993 Robert L. Griffin Charlotte- fwtecklenb urg tjtility Department System Protection Divis 5100 Brookshire Bouleva Charlotte, NC 28216 Subject: Interim Ground Water Remedial Action Workplan Hoechst Celanese - Dreyfus Research Park Dear Bob: I appreciate your reviews of sewer discharge options related to interim ground water measures planned for the Hoechst Celanese Dreyfus Research Park. As you requested, enclosed is a copy of the report entitled Interim Remedial Action Workplan, which was submitted to NC DEHNR on September 29, 1993. Also enclosed is the report transmittal letter to NC DEHNR. This report presents the background for this project, which defines the need for the proactive remedial actions. This report also presents the design basis and implementation plans for the project. The report sections most pertinent for your review include the following: • Section 1 summarizing project background, approach, and objectives. Figure 2-1 noting the extent of impacted ground water to off -site areas, which is the reason for the need to expedite interim remedial actions. • Section 2.3 which summarizes Hoechst Celanese and RMT's understanding of CMUD priorities. Figures 2-4 and 2-5 which are facility water balance diagrams showing the feasibility for re -using treated ground water, instead of city water, such that current sewer discharge loadings are not impacted. Drawing 5 is the preliminary Process Flow Diagram showing how the treated ground water will be integrated into the facility water re -use system and ultimate discharge to the sewer. Section 4.2 which presents plans to perform monitoring to document that the sewer discharge permit is not impacted. Section 5 and Drawing 9 presents the proposed schedule for expediting the project. IAWFNONS 50BRI.CILTWaNN3 RMT, INc. — GREENVILLE 100 VERDAE BOULEVARD Gtw VILLE, SC 79607-3825 P.O. Box 1677E GREENVILLE, SC 29606-6778 803/201-0030 803/281-0288 FAX Robert L. Griffin October 20, 1993 Page 2 Other aspects of this project e highlighted are as follows: The interim remedial actions are temporary. Hoechst Celanese is evaluating options for the long-term discharge of treated ground water, including NPDES discharge to little Sugar Creek and ND (Non -Discharge) Permit for discharging the water to an infiltration gallery and/or for use as irrigation water. The extracted ground water will be treated to below North Carolina MCL levels, such that the sewer discharge permit will not be impacted. Metal levels that are naturally present in the ground water are well below sewer discharge Omits. During interim operations, Hoechst Celanese has the flexibility to decrease the ground water extraction rates, If required to comply with the sewer discharge permit. Since the re -use of all the treated ground water is planned, this action is not anticipated. In a couple of weeks, Hoechst Celanese will be submitting construction plans and specifications to NC DEHNR in order to obtain a Pretreatment Authorization to Construct Permit. To expedite the permitting process, NC DEHNR has agreed to initiate their review of the construction documents without documentation of an approved water discharge option. In order to finally receive an NC DEHNR Construction Permit, a letter from CMUD is required, acknowledging the water re -use and sewer discharge plan. Hoechst Celanese and RMT have considered all practical options for handling the discharge of treated ground waters, including my evaluation with you regarding General Permits. Bob, I hope this letter and workplan facilitates your consideration of this project. We certainly appreciate your work schedule. Please do not hesitate to call me, or Pem Carter of Hoechst Celanese, if there are any questions or comments. We look forward to hearing from you. Sincerely, RMT, Inc.. T. Gregg Gi Remedial D" :n Coortirato Pem Carter, Larry Parkerson (Hoechst Celanese) Bill Goforth (RMT) Ralph Tyree (RMT) Mr. Thomas Power NC DEHNR Division of Solid Waste Management Superfund Section 401 Oberlin Road Raleigh. NC 27605 Subject; Interim Remedial Action Workpian Hoechst Celanese - Dreyfus Research Park Dear Tom; Enclosed are three copies of the Interim Remedial Action Workplan for the Hoechst Celanese Dreyfus Research Park facility. The Workplan presents a Preliminary Design and a Workplan to finalize the design to extract ground water from key areas along the southern property 'line, as RMT previewed with you on July 20, 1993 and September 3, 1993. The proposed locations of interim ground water extraction wefts are based on the Integration of available data related to ground water quality, subsurface geology, and preliminary ground water capture zone analyses. The objectives of Interim Remedial Action are to initiate, as soon as passible, a system to minimize further migration of effected ground water to off -site areas, and to obtain specific design criteria that will be important for additional ground water remedial actions that may be required later. We appreciate you prioritizing your review of this Workplan and look forward to hearing from you. Sincerely, RMT, Inc. PE ht Carter, ;-ICC RMT, #NE. GREENVILLE. 100 VIDWA Bou rvsJD GRruNvrtli, 5t 29607.3825 PA), Box 16778 UMW, , SC 29606.6778 803/281-0030 803/281-0288FAX CLIENT:H -C CHARLOTTE - DRP RMT, INC. TITLE: GROUND WATER REMEDIATION Greenville, SC PROJ.NO: 915.08 FNAME: g:\data1elect\0091508102B5EILA.WK3 meat Number HS MA 11 P'1 PI 101 PI 102 PI 103 PI 104 PI 105 PI 106 PI 107 PI 108 PI 109 FI 200 HS 200 MA 200 PI 200 PI 21.11 PI PI 203 PI 204 PI 205 PI 206 PI 207 DESCRIPTION AND SERVICE FLOW INLET SYSTEM 1 FLOW INLET SYSTEM 1 PUMP P1 HAND SWITCH MOTOR RUN ALARM PUMP P1 SYSTEM 1 INLET PRESSURE WELL INLET PRESSURE WELL INLET PRESSURE WELL INLET PRESSURE WELL INLET PRESSURE WELL INLET PRESSURE WELL INLET PRESSURE WELL INLET PRESSURE WELL INLET PRESSURE SYSTEM 1 OUTLET PRESSURE FLOW INLET SYSTEM 2 FLOW INLET SYSTEM PUMP P2 HAND SWFrCH MOTOR RUN ALARMPUMP P2 SYSTEM 2 INLET PRESSURE WELL INLET PRESSUR ELL INLET PRESSURE WELL INLET PRESSURE ELL INLET PRESSURE ELL INLET PRESSURE ELL INLET PRESSURE YSTEM 1 OUTLET PREP RN TANK LO EL A TREATED GND WATER FLOW FROM AIR STRIPPE TREATED GND WATER FLOW FROM AIR STRIPPE EATED GND WATER FLOW FROM AIR STRIPPE TREATED GND WATER FLOW FROM AIR STRIPPE TREATED GND WATER FLOW FROM AIR STRIPPE EATED GND WATER FLOW FROM AIR STRIPPE BLOWER B1 HAND SWITCH TOR RUN ALARM BLOWER B1 AIR HEATER EXHAUST AIR LOW FLOW AIR HEATER EXHAUST AIR LOW FLOW ALAR AIR BLOWER DISCHARGE PRESSURE HIGH AIR BLOWER DISCHARGE PRESSURE LOW BLOWER DISCHARGE PRESSURE LOW ALAR BLOWER DISCHARGE PRESSURE HI ALAR REVISION: 29-OCT-93 BY: REL INSTR. SPEC, SHEET P,O. or REQ. NUMBER INSTRUMENT INDEX DRAWING REFERENCE DATE PRINTED 15-Dec-93 09:28 AM REMARKS RMT, INC. Greenville, SC CLIENT: TITLE: PROJ.NO: FNAME: H—C CHARLOTTE — DRP REVISION: BY: 29—OCT-93 INSTRI, MENT INDEX DATE PRINTED 15—Dec---93 09:28 AM GROUND WATER REMEDIATION 915.08 REL 9:Idata\elect10091508102B5EILA.WK3 Instrument Number 404 Q"IV. DESCRIPTION AND 8ERVIC PLI1 Q/ PIF INSTR„ SPEC. SHEET P.O. or REQ. NUMBER DRAWING REFERENCE PAID LOCATION LO P REMARKS AIR STRIPPER SUMP LEVEL LEVEL F FWE _LSH TAR 404 AIR STRIPPER SUMP ALARM P FWE LSLL 500 LIFT" PUMP LOW LOW LEVEL F LSL 500 LIFT PUMP LOW LEVEL F LSH 500 LIFT PUMP HIGH LEVEL F LSHH500 LIFT PUMP HIGH —HIGH LEVEL F LAHH500 LIFT Ft1MP HIGH —HIGH LEVEL ALARM P HS 501 PUMP P3 HAND SWITCH F MA 561 MOTOR RUN ALARM PUMP P3 ........ P HS 502 PUMP P4'HAND SWITCH E MA 502 MOTOR RUN ALARM PUMP P4 P P1 503 LIFT PUMP OUTLET PRESSURE F PRV 504 RECYCLE GND WATER TO CLEAR WELL F dPSH505 HIGH DIFF. PRESS. SW. ACROSS BAG FILTERS F dPAH505 HIGH DIFF. PRESS. ALARM P FE 600 FQI 600 PIT 601 DIVERTED GND WATER DIVERTED ©ND WATER HIGH WATER LEVEL IN FLOW TO SEWER LINE F FLOW TO SEWER LINE F ELEVATED STOR, TK F EXISTING PSH 601 HIGH WATER LEVEL IN ELEVATED STOR. TIC F LSH 602 HIGH WATER LEVEL IN EXIST EQ. T11 #1 F LSH 603 HIGH WATER LEVEL IN EXIST ECG, TK #2 F PI 604 PRESSURE OF DIVERTED FLOW TO SEWER F FCV 605 THREE WAY CONTROL VALVE TO ELEV. STOR, TK F FEV 605 SOLENOID VALVE FOR FCV-605 F P1 606 PRESSURE OF PUMPED FLOW TO ELEV STOR TK F 2 Cebiret GENERAL 3 Mounting ting 4 Cabinet Style 5 Rating 6 Power Supply COACT 915.10 LATE REQ.-P.O. 2 X 3 fib. Rowe 2 tb k3:i1 s 3 Surface X X Siring Mor Watertight Wsath.Proof fiEW 4E :.Proof 120 Hertz 60 AC/DC $�C 14 Obntact Voltage 117 'Vac X 12 Vdc 15 On Alarm C ntacts Cppetn rlr aw 16 Required Lade-irn Anzac. ttacte 17 Ring Bad& tact Via Alarm AudibT ee Sigcnal 18 Vast Type Fail -Safe Cyst to Signal Failure 19 Flasher Rite In Cabinet X FEATURES 20 Acknowledge 'Common X [hit P sh- utbon Location in Cabinet X 21 Reset COmmi xn X [hit Push-button Location in Cabinet X 23 24 Bell 25 Eimer 26 rs1 r:r Caps 27 Pear. Strp.Loc. Gather 28 Mena Model Roamer NOTES: 1. Supply 7 seta of maintan&x a manuals, pars list, 2. Supply i attach SS tags at the factory. 3. Annurcdstornmat be U.L. �' �" 125 Vdc Field Sel. Sequentieit t1 n Cir t Via Cther Audible Signal mrpr. Test X Lapp Test Yodel file. 90F1X Light Audible Remote Other Light Apaihl^ Remote Clth er REMOTE Packaging/Dimensions Remote Logic For remote logic applications, Series pit3 is available in a variety of rear or front access rack chassis, with or without Integral power supply, and with terminal blocks or cable connectors. Wail mounted chassis are available with terminal 1o. Explanation for 19" Rack Mounted Chassis 4 RM 1 LF 1 T T Rear Access 1 9 1 - Single point sequence cards 2 - Twin point sequence cards 3 - Single point sequence cards with analog cards 4 - Twin point sequence cards with analog cards Cable Type L - Cabling for lamps LF Cabling for lamps & field signals LFA - Cabling for lamps, field signals, & aux. Chassis Style (RM only) 1 - Rear access terminals, remote logic 2 - Rear access terminals, associated lightboxes 3 Front access terminals, remote logic 4 - Front access terminals, associated Iightboxes 6 - Front access terminals, remote logic, four modules Chassis Mounting RM - 19" rack mounted chassis RC Wall mounted remote chassis WMR5 - Wall mounted remote cabinet (Totally enclosed, 4 Terminal Blocks Per Module blocks only. Additionally, as described on Pp. 8 a waif mounted remote logic cabinet is available as Model 94WMR5, if cable connectors are not specified, all Series 90 remote equipment provides 4 terminal blocks per logic module. For units with connectors only.) (Consult factory fo Series 90 pack Mounted Chess a 5 W, terminals wined from rear. 10 ustom chassis applications.) MOTE: For RC, wall mounted remote chassis, specify 3 or 5 for number of front access modules desired, in lieu of above, ide only, see Pg. 8). REMOTE Packaging/DImenslons ront. Access 9" ack ounted Chassis for Remote Logic apply. Five for lamps.. or plate dill enslon s are unaltered. Front Access Remote Mounted Logic Chassis „.44041•I $MR 3 - Three modules with 4 terminal' bic cks each, wired trorn front. tf 5 modules are desired, change suffix 3 to &. Both dimensions shown. Ail terminals are wired out as standard on Model MRC3. Model NAM Provides 3 modules, 5 modules wide svaliable as Model a4RC5. mp Cabinets or Indication 1C, 1 4 10 4 356 (14) 712 (2E) OIL A, 04RC5 Dirmen.4on 303 (11-15/18) 391 (15-13/32) 479 (1e-7/e) 568 (2 744 (29.9/32) 2 (32-3/4 405±2 (15-5/18±1/18) 279 (11) 388 (14-15/32) 544 (21-13/32) e32 (24-7/3) 20 (28-11/32) 11 C�htloxea Nameplates Ughtboxas with Nameplates Shown Actual Size NO DELUGE -AIR PRESS LOW NO DELUGE SPKLR SYS TRIPPED NO 4 IER 1 CONCENT ALERT x4lmm(1 P4x1%" 1201141111i FOUR USES 16 CHARACTERS PER LINE 12-144 Model p2Uk1WH or 82LB1WH (4Wj (42L.A2WH or 21-B2WH j4Wj for use with two color sequences,. 92L A3WH for use wttfl twinpofnt cards) Dual (2 nameplates), 37mm x 84mm (1 't.N H x 35f,i" W)' __character Style No.12-1-4 $8NPIWH 3 LINES LIMP LEVEL LOW AFFINATE TK LEVEL HIGH WATER NOR DIFF PRESS Low P LEVEL FTE TK Lghtboxes A Nameplates PIWN 3 LINES .2 CHARACTERS PER UNE STYLE 12-1-5 LOGIC Linear and digital PL aerwltry combined on same TN Innovative combination of ILL microchip logic end microprocessor technology provides integrated circuit logic Cards with inherent customizing capabilities 10 perform any desired system function. I L and linear design techniques used provide a means for reliable interface, circuit protection and excellent noise immunity. Deedication of a eingfe custom IC per point eliminates the mu/11point failure possibility present with common logic point cards. Even with twinpoint logic cards, dedicated IC logic per point is used to isolate point monitoring function*. In addition to the nine standard operational sequences described on Pga, 14 and 1i, the IC can be custom programmed to provide many other sequence variations which enhance system performance by supplying additional information,. Some of the multiple options available by customizing the IC card include integral auxiliary relays; optical isolation for AC or DC Inputs and output switching; field voltage disconnect upon card removal; card •talus indicator; relay lockout on test; transistor switch output for computer or PC interfaces; rehash; slave lamp output for remote indication; and orveff indication for status applications, Meny of these options are detailed on P. leand 19 13 Pusshbutto ACK FIRST RESET TEST Typical Wiring Diagram *90 Sequence TFS Information ng Details LEFT MAIN BUS TERMINALS RIGHT TER AIN BUS NALS Common Auxiliary Relay Wiring OR CUSTOMER USE IF REQUIRED INNNOR 1OCRE9OEAX2ZED (ENERGIZED IN NORMAL ) WITH W8-3 WIRING BOX. LEFT MAIN BUS TERMINALS FLASHER POSITION TERMINAL Audible Signal Device Wiring () )MODEL NT2 —24D NOVATONE HORN REE DWG. N► 57100-44 LEFT MAIN BUS TERMINALS /FLASHER POSITION TERMINAL. Terminal Grouping Diagram TO ADDITIONAL GROUPING TERMINALS THAT FORM A. SEQUENTIAL GROUP, MAX. 100 POINTS PER GROUP TYPICAL SEQUENCE CARD TERMINAL BLOCK l3)FORM "C. CONTACTS RATED AT 5 AMPS RESIS- TIVE AT 28VDC OR 12OVAC 8 1.0 AMP AT 125VDC. Operational Sequence TFS t Alarm or Test bsequent Alarm Acknow First R n tca No Vlau Audible nterm. Fast FI, Interco. Fast F t�tasn dy-On On Fast Flesh C7n Steady -On Steady -On 0 TTP POIWT CARD I.00, Typical View, Rear Terminal Arrangement CARD POSITION I I REMOTE (ROPE* UNIT INJ•Ill; 1 LEST NAM eta CODED PHITEI. XI PP LY (OR CUWIT IER a1PUT POWER Terminal Arrangement of Model 94 Style Modules (4 Tenninal Blocks Per Module) Using 1, 2, 3, OR 4 91 Cards (1 Point Per Card) tNTESRAL (e0PI*) RIPPLY WRIT ., PIPING SNDPN Aortal RECTORY sera LLLD) at-- DWPfoNEP unn rT -4- POPER Typical View, Front Access Terminal Arran CA Pas, f NOTES: fFlasher is normally looted in the lower right module viewed from front (in systems with integral power sup- plies flasher is located in the module to the tot of the power supply.) Flasher is wired to its modula's left side terminal block (D). Capacity is 300 points. O e A ement wIEN RCA'LI tegrai power supply & chassis ng board (when used) is normally located in the lower right module, viewed from front (card position & finals (C) & (0) are not available}, ote lamp(s), Max Toad (total integral and remote Iwnosl 32C mA et 24VDC. ASHER CARD DC ATION r Typical Front View, 1Hx4W Module Arrangement TY►. INTEGRAII,, PIM SUPPLY CHASSIS WIRIN SOARS? (9OCV1113) LOCATION. TY►, TTRMINALI iCODED 'LACA) Input (Type T) Wiring TYPICAL FIELD CONTACT LEFT WIN Dub iCODED WHITE) WOW ID PLTO N TYPICAL IELD INTACT FC POWER SUPPLY TERMINALS (CODED i YELLOW) COMrMON TO DDITIONAL FIELD TACTS POWER SUPPLY TERMINALS CODE YELLOW) - FGi WIFlttp ,IlE tOVAL OF TYPICAL ODuLE DISGDrseEGTS PSPR. OF FIELD TA d to OV re) on Let Power Lust General Specifications Mechanical Packaging: All plastics are U.L. 94-VO rated. awes and Terminals: Bright tin plated copper alloy. Terminal Connection: Barrier type terminal rows located vertically behind each card slot (see illus- trations on pages 16 and 17). Terminations are made to slotted binder head #6-32x%" long screws. Bar- rier spacing permits use of lugs up to SAC wide. Cabinets: 16 gauge steel. Baked black enamel (flush mounted units) or zinc plated blue chromate dipped (remote chassis). Construction: NEMA 1 ventilated (flush mounted units). (NEMA 12 and NEMA 4 available, consult factory) Knockouts: 3" and 1" conduit, one per row each side and one per column top and bottom. Temperature Range: Operating: 0 to 50°C Ambient (32 to 122°F) Storage: -40°C to +85°C (-40 to 185°F) Humidity: 10% r.h. to 95% r.h., non -condensing. 24, 48 or 125 VDC 24, 48 or 125 VDC 24 VDC 24 or 125 VDC System Logic Voltage: 24 VDC (25.5 VRMS ± 15% un- filtered DC). Lamps: Nominal 28 V, 40 mA per lamp. 085 subminia- ture wedge base (T 1-3/4). Long (Watts): Sequence Card: (1GP) Single Point 1.3 W Twinpoint 2.6W (2GP or 4GP) Single Point 0.9 W Twinpoint 1.8W Single point, 24FC with T, NL, KN or KP input, add 0.072 W Twinpoint, 24FC with TA, TB, NL or KN inputs, add 0.144 W. Analog input Card (Meter Set): Single setpoint, or dual setpoint, 2.5W; (add 0.75W for LC or PXD inputs). Analog Input Card (Blind Set): Single setpoint, or dual setpoint, 2.3W; (add 1,OW for LC or PXD inputs). Analog Output Card: Single output, or dual output, 3W. 4 Digital Display: 9.5W. Lamp Load: 1 watt per Tamp. (2 lamps per point or window indication except 91LA or 91LB which has 4lamps, i.e.; 91 LA1, 4 W load; 92LA1, 4 W load; 93LA1, 6 W load; 94LA1, 8 W load). integral Auxiliary Relay (Coil): 0.5 W load. Integral Output Optical Coupler: 0.4 W load, Sequence Card Signal inputs Utaka__,.._ Note: Maximum series resistance and minimumleak- age resistance values are valid if field contact volt- age is ±15% of nominal. Surge Withstand Capability: Signal contact voltages of 24V or higher tested and passed per IEEE 472-1974 (SWC). Radio Frequency Interference Susceptibility: Systems with K, NL and T type signal inputs and 120 VAC power input (all external wiring shielded) tested and passed SAMA PMC 33.1-1978, Class 1, Bands b & c (10 volts per meter from 50 MHz to 1000 MHz). KN Isolation: Optical coupler input, 1066 VRMS con- tinuous and 1770 VRMS surge. Standard Response Time: 20 mS ± 3 mS, Resolution Time: (First Out Sequences) 6 mS. Optional Time Delays (for Input Response): 2 mS to 500 Sec. Pushbutton Interlock Operating a pushbutton out of its proper sequence will not affect sequence card function. Test: Full functional (lamp test only, optional), Sequence Card Outputs Integral Relay Contacts: 5A @ 120 VAC or 28 VDC (re- sistive). Form A, B, or C available Optical Coupler Output KT, KC, KE. Transistor rated 30 VDC, recommended max. voltage 18 VDC. Max. cur- rent 5' mA. Saturation voltage 0.3 V @ 5 mA. Electronic Output (E•): Open collector (NPN) emitter tied to system common. Outputs low when active. Rated 20VDC (24 max. ),10mA max. Vice Sat. 2.0 V @ 10mA. Leakage current less than 50A @ 18 VDC. 110 Meter Set Analog Cards Voltage: 0.2 to 1, 0 to 1, 1 to 5, 0 to 10, -5 to +5, -10 to +10 and -1 to +1 VDC. Current: 0.4 to 2, 1 to 5 and 4 to 20 mA. RTD: 100 ohm Pt (DIN Standard) @ 0°C; 10 ohm Cu @ 25°C; 120 ohm Ni @ 0°C; and 100 ohm Ni (DIN Standard) @ 0°C, 2, 3, or 4-wire. Thermocouples: Types J, K, T, E, R, and S. Cold junc- tion compensation (90ATB1) is provided and linear- ization of output is included. Load Ceti (Strain Gauge): a >350 ohms output, 3,5mVN to 5.OrrmVN bridge excitation @ 10V; a >180 ohms output, 7.0mVN to 10mVN bridge exci- tation @ 5V. Thermlstor Inputs: Thermistors listed (or ones with equal resistance -temperature curves and repeat- ability) are recommended. Fenwal Part Number UUD21J1 UUD23J1 UUB25J1 UUB31J1 Yellow Springs Inst Part Number 44001 A 44002A None UUA32J3 44004 UUA33J1 UUA35J1 44005 44007 A Range O -40 to 75 -25 to + 90 -10 o +115 0 to +125 +10 to +150 4lesistance in ohms @ 25°C 2252 Response Time: 200ms, expanded time delays avail- able.. Sensor Lead Resistance: Voltage monitoring up to 900 ohms. Current monitoring up to 10 ohms (5 ohms for copper RTD). Input Impedance: 1 megohm. "Charmer Isolation: input, output and line isolation provided by on -board power supply and optical couplers. Common Mode Rejection: Analog input to system common, 90 db. (0 to 20 KHz). cifications Setpolnt Accuracy: ±0.1 % of span. Repaint Adjust 20 turn pot with setpoint reading on digital display. Repeatability:. ±0.1% of span. Deadband: Standard 1%; optional 0.5, 2, 5, or 10% of span (factory set). Measuring Circuit Temperature Stability: /2 digit from 0° to 50°C ambient. Input Line Effect: Less than 0.05% of span for ±10% change in line voltage. Resolution: ± /2 digit. Analog Output Features Digital meter readout, annunciator visual and audible alarms and auxiliary outputs (contact, optical coupler or electronic), isolated analog output (1-5V and/or 4- 20mA linearized), digital output (consult factory). Trip Modes: Single High or Low; dual High -High, High Low, or Low -Low. Up to four setpoints may be used for one input. Meter Readout Digital display; °C, °F, or 0 to 100% linear or square root. Engineering units and special ranges also available. Consult factory. Additional Display Data: Point value, setpoints, dis- play check, point transducer type, point alarm status, point High or Low setpoint, cold junction temperature for thermocouples and lead resis- tance for RTDs. Dlgltal Display Accuracy: ±1°C. Microprocessor based with Auto Zero circuit for self -calibration check. Analog Output Accuracy (% of Span) Temperature Stability: ±0.5% of span from 0° to 50°C. Linearity: ± 0.2% of span. Repeatability 0,2% of span. Compliance: 15V @20mA. Output Impedance: Less than 1 ohm (1 to 5V). 1 Type 2 Mounting 3 Mal 4 Cafe 5. Ring 9 ' Accuracy 10 Manufacturer Model NUmber 11 Weems. Element 12 Element M t1 13 Socket MIsti 14 COnnectin -NPT 15 flOvemelt 16 Brace Seel PI-105 Solid d Front E Glass Sian Sipaa. Matt Noe. Rewired +/- 0. 51 AST 1279 SS 41/2" Bourdon X Bellow Bronze Steel Bronze Steel Steel 0.25 in 0.50 in E Bronze steel MFG. Type Fill Fluid Procees Cann. Gene Cann. 0-160 PSIG 0-160 PSIG 0-160 PSIG 0-160 PSIG 0-160 1,t 0-16 PSIG 0-160 PSIG 0-200 PSIG 0-200 PSIG 0-200 PSIG 0-200 PSIG 0-200 PSIG 0-200 PS G 0-200 PSIG 120 - 130 PSIG 120 - 130 PSIG 120 - 130 PSIG 120 - 130 PSIG 15 - 20 PS1G 160 - 170 170 PSG 160 - 170 PSIG 160 - 170 PSIG 160 - 170 PSIG 160 - 170 PSIG 160 - 170 PS1G 160 - 170 PSIG 11 - 20 PSIG 85 - 100 PS1G 9151©-101 91510-I01 91510-I01 91510-I01 91510-101 91510-101 91510-101 91510-101 91510-101 91510-101 91510-101 Supply 7 ee°tamadntenance menials, parts lilt, 4 ins ructiaz Supply i atteoh SS tans at the factory. 93 10:21 AM 11-02-93 'HELL Es-1 INIE'T PRESSURE WELL D -2 INLET PRESSURE WELL EW-3 ]3+i1E'i` PRESSURE * r E -4 INLET PRESSURE 3FY' Hp, Vac, —01 16 04 3E ' H p. Vac. — 0/ 30 pal . 30" Hg. Vic. —0/ 00 pal 30" Hg Vac. —0/100 pal one mom ammo saw■ ammo main mom mon mono moms ammo maw" E■O=■i 0000011 1279(•)S' 41/2, 6, 81/2 Sol k Front Solid Front Solid Front Bourdon Tube and Tip Material Ordering (all pints TIG Code welded except "A") A Grade A Phosphor Bronze Tube — Brass Tip, Silver Brazed AISI 4130 alloy steel D AISI 413€l alloy st AISrI 316 stainless steel AISI 316 stainless steel TA AISI 316 stainless steel WW INCONEL pw K Monet Phenol Black Aluminum Black epoxy coated Aluminum Black epoxy coated Polypropylene (fiberglass reinforced) Black AISI 1019 steel AISI 316 stainless steel AISI 1019 steel AISI 316 stainless steel AISI 316 stainless steel NCONEL Monet 400 Threaded Reinforced Polypropylene Black Hinged Steel Black wrinkle enamel coated Threaded Reinforced Polypropylene: 414" 6- Hinged Steel, Black wrinkle enamel coated: Bayonet Lock Polypropylene Black Tube Type Drawn C-Tube Drawn C-Tube Drawn C-Tube Drawn C-Tube Drawn Helical Drawn Spiral Drawn C-Tube Drawn Helical Stem — Lower or Back Surface — Lower or Back Flush — Back: order 1278M ring, (see page 16) Flush — Back connection only Stem — Lower or Back Surface — Lower or Back Flush — Back: 81/2" std, 416", r - air 12704 rip (See PMie 10 Stem — Lower or Back Surface — Lower or Back: Specify XBF Flush — Back: Specify XBQ NPT Connectional 14 high pressure 14 high pressure 2 3 4j 5 6 7 8 9 10 11 12 13 inactive Len 14 Gland Size & Natl. 15 Pr©cees Conn. & Matl. 16 Conduit Ozinectian 1 Muter 17 Location 18 EnclosYre 19 Conduit Co necticn 20 Pawner Supply 01 41-5029-060 VERTICAL RIGID PKBE IFg 60 1N 6 IAS AT 'TtW 3/4" NPT 316 SS 3/4" NPT LE-500 120 VAC, 60 HZ 2 21 Type 22 ' Quantity & Phan 23 Rating: sC LTS f HZ ar DC SWITCH 24 Amps/Watts/HP 25 Teed Type 26 Contacts Open ar Close 27 an Level incr. or ¢w7. 28 ! Output 29 Range/unite Calib. Seri/units 30 Enclosure Clans 31Compensation Cable 32 IreAd Indicator 33 i/? Tranedurwm 34 Signal Lights 35 DRY aacycr 3 MDT 120 VAC 160 Hz 10 WS 0 4 — 20 !TA DC -60MBS 0-60I3 5 Ne 44 4)i 36 d 37 'D1� 38 ?carer l id 39 ielectrs c Est SERVICE 40 Presarurs 1 49C 1 41 Rip. 1 42 ) iaturle 43 Material Buildup 44 Vibration 77 02 0-5 PSiG 70 F 1. Supply 7 sets of nadmterwrcer menials, parts list, & instructions. 2. Supply & attach SS tags at the factory. 3. Provide these probes with reference grtund wire for use in ocncrete sumps. 4. Pressure shown is due to level only. Theme are open wraps/tank. 0:20 AM 10-00c-93 iSh PC RM S20.27 2 4 5 7 8 9 0 1 4 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 35 36 37 38 40 41 42 43 44 Lan Type Paer Vera um 0 4" 4 120 19tA 4 $ 4 00 70 50 0 0 20 mA CC 23.4-1.170 GPM 100 GPM t.0 % ALARM 45 46 47 2. 3. 40011-10 07R M T EIGMERIlst Measurement Division C500 FLUMAG Electromagnetic Flowmeters Technical Bulletin 01991 Schlumterger Industries, Inc JMAG'S features add performance value • Automatic zero operating principle • Microprocessor -based electronics • Built-in digital indicator • Parameters configurable on -site while in service ow energy consumption i directronat flowrneter uift in or remote electronics • Instant flow rate display in percent or pulse totalization • Output signal proportional to rate of flow • Flow measurement is independent of changes in pressure, temperature and viscosity • Obstructionless ceramic flow tube • 3-A Sanitary Standards Symbol Authorization for milk and milk products Typical applications for FLUMAG The Schlumberger FLUMAG is best used for the measurement of con- ductive liquids for belching, process control, totalization or volumetric counting. Known for its application versatility the FLUMAG is adaptable for installation in numerous industries, A partial list of industries using FLUMAG includes: • Chemicals and allied products • Water processing and distribution • Blast furnaces and steel mills • Pharmaceutical preparations • Mining • Food preparations • Sugar preparations and refineries • Battery manufacturing Typical applications for FLUMAG are liquids which are generally difficult to handle: slurries, abrasive or corrosive as well as liquids with extreme temper- atures. Examples of these are waste water, sludge, slurries, pulp, pastes, juices, acids, alkalis, food products and many others. PROGRAMMABLE OPERATING PARAMETEF. Modulation Slow — Fast — Dual Outputs 4-20 mA and scaled pulse Multifunctional Electronic Display (Four -Digit LCD) Percent of rate Pulse integration Error message Program parameters Pulse Amplitude 5 volts with a minimum load of 2 k ohm or 24 volt, 0.2 Amps Pulse Scaling 0002642 to 2,642 gallons per pulse (1 ml to 9,999 liters per pulse) Full Scale Spaning Minimum — 3.3 ft/s ('1 m/s) Maximum — 33 ft/s (16 m/s) Alarms Nigh or low alarm setting, For a flow higher or lower than the alarm flow, a contact is triggered, One threshold is available at a time. Relay rating is either 48 volts 1 Amp or 228 volts 508 mA on resistive load. Bidirectional Plus (+) or minus (-) signal on the display for normal or inverted flow [relay contact open (+) or relay contact closed (-)). An alarm is not available in this case. Flow Threshold Threshold adjustable from 0 to 50 percent of full scale. For a flow lower than the threshold flow, the output signal is equivalent to 0 percent Response Time Time Constant al 63% Adjustable from 0 5 to 108 seconds FLUMAG SPECIFICATIONS Minimum Electrical Conductivity• Accuracy* Repeatability Maximum Fluid Pressure Maximum Fluid Temperature Maximum Temperature Change (Ceramic) Velocity Range Electronics Operating Temperature Power Supply Voltage Power Consumption Outputs High or Low Alarm Electronics Assembly Type Materials of Construction Measurement Tube Electrodes Tube Housing Electronic Housing FLOW RATE "For velocities less Model FM020 FM025 FM040 FM050 FM100 FM150 FM200 FM300 FM400 5 micro Siemens/cm ± 1 a0% of rate [standard] ± 0.5% of rate [optional] 0,1 % of rate 580.15 psi (40 bar) 176°F (80°C) [built-in electronics] 302°F (150°C) [remote electronics] 104°F (40°C) per minute [fluid] .66-33 ft/s (2-10 m/s) [lower velocities can be measured"] -15°F (-25°C) to 131 °F (55°C) 115 volts AC 60 Hz [standard] 220 volts AC 60 Hz [optional] 20-53 volts DC [optional] 220 volts AC 50 Hz [optional] 11-13 volt amps 4-20 mA and scaled pulse 48 volts at 1 Amp or 220 volts at 1 mA Built-in or remote, NEMA IV enclosure. Wafer body type, assembled between either 150# or 300# ANSI flanges Ceramic [fused aluminum oxide) Platinum point Cast iron with polyurethane coating Aluminum alloy with polyurethane coating an 66 ft/s (.2 m/s) Accuracy = ± .2% fsc (± ,10%0 fsc optional) Diameter Minimum Full Scale 5/32" .04 to ,20 gpm (.1510 75 Ipm) 1 /4" .09 to .45 gpm (.33 to 1.7 ipm 3/8" .26 to 1.3 gpm (1 to 5 Ipm) [fs 1 /2" .44 10 2.2 gpm [fsc] _ 7 to 1pm) [fsc] 1 3 to 6.5 gpm [fsc] (49 to 24.6 Ipm) (fsc) 1 1 /2" 4010 20 gpm [fsc] (1510 76 Ipm) [fsc] 2" 5.4 to 27 gpm [tsc] (20 to 102 Ipm 14.4 to 72 gpm 4" 23.4 to 117 4 272,5 Ipm sc] i 0 443 Ipm) [fsc] Maximum Full Scale @ 33 ft/s (10 m/s) 20 to 2.0 gpm (.75 to 7.5 Ipm) [fsc] .45 to 4.4 gpm (1.7 to 16.7 Ipm) [fsc] 1.3 to 13.2 gpm (5 to 50 1p c 2.2 to 22 pm [fsc] (8.3 to 83 Ipm) [fsc] 6.5 to 65 gpm [fsc] (24.6 to 246 Ipm) [fsc] 20 to 200 gpm [fsc) (76 to 760 Ipm) [fsc] 27 to 270 gpm [fsc] (102 to 1020 Ipm) [fsc] 72 to 720 gpm [tsc) (272.5 to 2725 Ipm 117 to 1,170 gpm [fsc] (443 to 4430 Ipm) [fsc] FM600 6" 47 1a 237 gpm [fsc] (178 to 897.1 Ipm) [fsc] '1 /2" and 1" require 0 micro siemens/cm, otherwise 237 10 2,370 gpm [fsc] (897.1 to 8971 Ipm) [fsc] ultiply accuracy by 2. 'ART NUMBER IDENTIFICATION MODEL NUMBER O 2 0 O 2 5 O 4 0 O 5 0 1 0 0 1 5 0 2 0 0 3 0 0 4 0 0 6 0 0 0 2 1 2 3 1000 2 0 0 0 3 0 0 0 4 0 0 0 DESCRIPTION SIZE 5/32" 1/4" 3/8" 1/2" .1" 1 1/2" 2'' 3" 4" 6" Flow Range (gpm) 04 - 2 0 09 -44 26 - 132 44 - 22 1 3 65 4 0 - 200 5 4 - 270 14 4 - 720 23 4 - 1170 47 0 - 2370 ACCURACY Standard +1.0% Accuracy Special calibration for ± 05% Accuracy (N/A for 5/32", 1 / 4", 3/8") 1/2- & 1" 11/2 2" 3" 4" 6" FLANGE TYPE & GASKET TO BE USED WITH (mating flanges not included) 150 ANSI - PTFE GASKET 300# ANSI - PTFE GASKET 5/32", 1/4", 3/8", 1/2", 1" or 1 1/2" 2", 3" or 4" 6" ELECTRON I CS Local Mounted - Max. fluid temp, 176°F Remote - Max_ fluid temp. 302°F (includes 15 ft of cable) CENELEC approved (Intrinsicaly Safe) Remote electronics to sate area POWER SUPPLY 115 volts AC 60 Hz 220 volts AC 60 Hz 20 - 53 volts DC 220 volts AC 50 Hz REMOTE ELECTRONICS CABLE PART NUMBER 101951-002 DESCRIPTION Additional cable length lor remote electronics option ESSOR IES (Note: Only the following modified PROCON 1000's will function properly with the FLUMAG) 89412-013 101460-003 Modified PROCON 1000, Remote Programmable Controller with Flow Rale Indicator, Totalizer, and Batch Control Panel Mount. Modified PROCON 1000, Same as Above, Mounted in Fiberglass NEMA 4 Enclosure. • PHYSICAL DIMENSIONS Model FM020 FM025 FM040 FM050 FM100 FM 150 FM200 i FM300 FM400 F 600 10.12 (257) 10.12 (257) 10.4 (264) 10.9 (277) 11.9 (302) 12.3 (312) 0 15.4 (391) 18.6 (472) 1.97 (50) 1.97 (50) 1.97 (50) 2.2 (56) 2.9 (74) 3.6 (91) 4.1 (104) 5.6 (142) 6.7 (170) 8.7 (221) •Dimensions inches (millimeters); 1 .16 (4) .24 (6) .39 (10) .50 (13) .85 (22) 1.9 (48) 3.0 3.8 (97) 5.5 (140) MENSIONS• 1.80 (46 ) 1.80 (46) 1.80 (46) 3.6 (92) 9 .16 (4) .16 (4) F 210) 210) .16 (4) 8.3 (210) .16 (4) 4.2 (107) .16 (4) 6.4 210) 210) .16 (4) 8.3 (210) 7.0 (178) .16 (4) 8.3 (210) 9.9 (252) .16 (4) 8. (210) ht: pounds (kilograms) 3.5 (88) 3.5 (88) 3.5 (88) ' 3.5 (88) 3.5 (86) 3.5 (88) e 10.4 (4.7) 10.4 (4.7) 10.4 (4.7) 10.4 (4.7) 11.0 (5) 12.8 (5.8) 14.3 (6.5) 20.1 (9.1) 26,4 (12) 56.0 (25.4) 12* DIAMETER IEd' FIELD P AM*fAB E-6 744 K 0-100 G144 (FIELD P H E) IIC it DI GrT D 4-20 ink 5: (1 : 2. 7 1S 2 is U.L. LABEL. 91510—'01 09:37 AM R M T ENSIITEERIZZ S20. 0 oneywell DR 4500 Truline Circular Chart Recorder Function Honeywell's Truline recorder is a one to four -channel microprocessor -based, ircular chart recorder, fts "one -pen' stylus printhead produces up to four analog traces and prints alphanumeric chart data on a blank heat -sensitive chart. All four traces share the same Time line reference which the Truline prints. This eliminates the error caused by pen alignment offsets in onventional pen designs, Since the Truline prints the chart and generates he analog traces at the same time, there is no error due to variations in chart size caused by changes in temperature and humidity, With microprocessor electronics and single printhead, the Trufine recorder is easily configured by users to meet a variety of application requirements — from metals to food processing In addition to printing informative, accurate chart records, the Truline recorder alternately displays process variable values for all channels in the selected engineering units. Models with up to four input channels accept inputs from any one of a variety of sensors or transmitters within the onfigurable range limits.. Also, models re available with one or two ependent digital controllers to enerate controlled output signals to operate valves, dampers, heating elements, etc. for process control. Features User configurable means the users can set and/or alter operating parameters to fit their requirements including type of input without recalibratron Engfish language prompts coupled with simple keystroke sequences . make configuring the recorder easy and straightforward. Comprehensive operator interface includes clear, brilliant alphanumeric displays, indicators. deviation ba►graph, and keypad for visual and tactile interaction. One all-purpose blank chart eliminates the need for ordering and stocking several types of charts. And, users can design the chart to match their specific application, 44-45.03-08 10/91 Specification Figure t -- 'Twine recorder provides printed cf►an data and continuous digital indication of process variable value Up to four channels for monitoring process variables from a variety of sensor types helps reduce panel space requirements. `One -pen" printer prints configurable alphanumeric chart data including time and trend lines. This automatically compensates for chart width variations caused by changes in the ambient relative humidity. Real-time, clock, dates time of printing (hour, minutes, date and year) and any operator changes in real time to guard against unauthorized chart advancement. Up to two versatile PID digital controllers let users configure the exact control action needed for their process. A single set point ramp is user programmable and it is easily repeated and activated through the Run/Hold key. Up to six integral 'soft' alarms are easily set by users to announce selected, out -of - limit conditions. Optional DMCS communication card supports bi-directional communication link between the recorder and hest computer. er Configurable the DR 4500 Series recorder, croprocessor control replaces onventional electro-mechanical ^ceding techniques. This means at the recorder's capabilities are primarily determined by its are, Since Honeywell has C-103 °programmed a variety of functional capabilities into the recorder, a user only has to conf u►e those functions that are specifi cor t given application. The user configures the recorder by following English Language prompts in the digital displays. The configuration data (type of input, chart speed, chart range, alarm settings, tuning constants, etc) are stored in nonvolatile memory for safe keeping in the event of a power failure. Operator interface Two digital displays present the process variable (PV) value and by key selection, the controller set point; controller output; deviation from eterence input; dry bulb temperature; otalization value, or engineering units desired. In configuration mode, digital displays are pre-empted by English language prompts and values for entering configuration data. Indicators fight to show alarm condition, which channel PV is on display, use of remote set point, which output relay is on, selected temperature unit, and controller's mode of operation. Deviation bargraph lets operators tell at a glance if the process variable is at, above, or below the controller's set point. The keypad through which configuration data is entered also serves as an. integral automaticlmanual station that provides bumpless transfer for controllers. Microprocessor Contrrolled! Recording and Printing Both the chart and the printhead are driven by stepper motors controlled by the microprocessor for precise maintenance free operation, Since chart speed is configurable, users can easily alter the chart speed through the keypad - gear changing or additional motors are no longer equired. The microprocessor uses the onfigured chart range data as well as the input data to determine the proper inthead position. The stepper motor urately positions the printhead drive. y using a 'one -pen- printhead that is capable of printing alphanumeric characters, users can now set various 'printed' chart data through configuration, This means that such chart data as range marking in engineering units, digital values for process variables, and trace identification are easily personalized for the application. This data plus printed time lines and engineering units of ale eliminate the need to maintain an inventory of a variety of preprinted charts. The Truline recorder uses a dot fill echnique from a microprocessor algorithm to produce a continuous analog trace of a process variable. C-104 Tirnellate An integral real-time clock provides accurate timing for the recorder's time and date printing. A 10-year battery backup assures correct trig even when power fails. put Processing The input can be one of many ndard tow -level electrical signals. Since inputs are isolated, users can connect different types of input signals to multi -channel models in any combination. And, for models with 2 or more channels, a relative humidity (wet/dry bulb) actuation is available using 100 ohm platinum bulbs (a 0,00385). The input type and range are user configurable for hassle free actuation changes in the field. Ranges are easily expanded and' compressed within their span limitations to meet. specific measurement needs. Users can select upscale or downscale sensor break protection for many of the actuations. Each input is sampled at a rate of 3 times per second for 1 or 2 inputs, 3times in2seconds for 3or4 inputs. Each sample is amplified and then converted to a digital signal hich is isolated and passed to the tbcroprocessor. A digital fitter with configurable time constants lets users apply input signal smoothing as desired All non -linear inputs are linearized by the microprocessor. An integral 24 Vdc power supply long with 4.20 mA input onfiguration allows direct operation th up to two transmitters without need for any additional/external smitter power supply. To totalize a variable, such as a flow signal, users select the applicable input and set the digital display scaling factor through configuration. This eliminates the need for additional integration hardware including a mechanical counter. The totalizer has an eight digit display and 14 digit printing on the chart. Digital Controller The DR 4500 Series recorder controller includes an integral microprocessor -based, single - loop. PID controller, A variety of output types, including a duplex variation for heat -cool applications, lets users select the output that is right for their final control element, Depending on the output type users can configure the control action as on -off, PID-A, PID-B, PD with manual reset, or 3 position step control, As with the record functions, English language prompts quickly guide users through the entry of all the controller's configurable parameters. Diagnostics All DR 4500 Series recorders include self -diagnostic systems that check critical operations and provide error messages to alert users about detected faults. Power -up self -diagnostics is a microprocessor controlled diagnostic program that runs tests on selected circuitry when the recorder is powered up. A 'key- test allows a user to initiate on demand a self - diagnostic routine that checks the keypad and front panel displays. 44-45-03-08 Page 3 QptiOns Chart Illumination — Lights the chart area to improve readability in lower light areas. Alarm Output -- Ties 'soft" alarms to up to six integral SPST relays to activate users external equipment. Digital input — Allows users to initiate selected recorder functions, such as switching from automatic to manual control mode, from direct to reverse controller action, or marking an event, from remote location through two dry contact closures. DMCS Com.rnunication — Allows integration between recorder and host computer. swoons apply Not all of the options can be suppled together. Sit Point Ramp/Soak Programming -- Lets users program and store 6 ramp and 6 soak segments. Run or Hold of program is keyboard or remote switch selectable. Control — Two digitat controllers available Plastic Window Door Lock. NEMA 4X Door UL Listing Customer ID Tag DR450R Model tor up to 6 relays and Fo calculation DR450W Flow Model for Weir and Parshall flume calculations and up to 4 totalizers DR450H High Temperature Short Time (HTST) Model tor the dairy industry with lead seal provisions and FDA compliance Construction The DR 4500 Series recorder is houtt a molded case which can be panel or urface mounted, A glass ycarbonate optional) windowed, gasketed door protects internal ponents from harsh industrial onments while allowing easy s to the chart and operator ace. Circuitry is partitioned on circuit beards for ease of A NEMA 4X Stainless Steel available as an option.. ss fntslrrface Power, input and output wiring to terminations inside the case.. Knockouts in the sides and bottom of the case accept conduit connections for convenient wire entry. Specifications A1 digit sari Range is fully configurable with span limitation of the operating r 4-20 mAdc: 250 ohms O-1©Vdc: 200Kohms All others: 10 Megohms RTD: 100 ohms per lead maxima 6 seconds maximum with no Each input sampled 3 times a second (1 or inputs), 3 times in 2 seco 3 or 4 inputs). Software: Single pole low pass section with selectable time constants (off to 120 seconds). Vacuum fluorescent, alphanumeric. A six digit display dedicated to the process variable. Alternate information displayed during configuration mode. An eight digit display shows key selected operating parameters, Also provides guidance during ponfguration. Channel PV display (CHN 1, 2, 3, or 4) Alarm status (ALM 1, 2) Controller Output (OUT 1 or 2) Remote Set Point (RSP) Temperature unit (F rx C) or Engirm it units Controller's mode (A or MAN) 21 meet, color coded deviation bargraph: een On Control Rest = Deviation to t 10% of PV Manual Operation Automatic with local set point Automatic with remote set point 22 to 26 Vdc at input terminals (50 m at 24 Vdc) C-1.05 5-03-08 Page 4 Specifications One channel mode One input Two channel model: Two inputs Three channel model: Three inputs Four channel model: Four inputs Typss of ActutIoi 1 *F Ranee Aeterenee Aoeurec-y Temp. Stability *Degrees Error IC *F t "C Per 1 Degree AT 105 to 3300 41 to 1816 105 to 150 41 to 66 42.00 23.00 2.00 150 to 500 86 to 260 14.00 7,70 2,00 500 to 1000 260 to 538 3,00 1.70 0.50 1000 to 3300 538 to 1816 1,50 0.80 0.20 E -454 to 1832 . -270 to 1000 -454 to -202 -270 to -130 18,00 10.00 0.70 -202 to 1832 -130 to 1000 1.00 0.55 0.35 E (tow) -200 to 1100 -129 to 593 0,50 0.30 0.20 J 0 to 1600 -18 to 871 0,40 0.22 0.06 .1 (low) 20 to 770 -7 to 410 0.20 0.11 0.04 K -320 to 2500 -196 to 1371 -320 to 0 -196 to -18 1.25 0.70 0.18 0 to 2500 -18 to 1371 0.60 0.35 0.09 K (Iow) -20 to 1000 -29 to 538 0.30 0,16 0.05 NNM (Ni Ni Moly) 32 to 2500 0 to 1371 32 to 500 0 to 260 0.75 0.40 0.09 500 to 2500 260 to 1371 0.50 0.30 0,07 NIC (NIcrosll Niel!) 0 to 2372 -18 to 1300 1.0 0.55 0.01 R 0 to 3100 -18 to 1704 0 to 500 -18 to 260 2,00 1.10 0.25 500 to 3100 260 to 1704 1.00 0.55 0.13 0 to 3100 -18 to 1704 0 to 500 -18 to 260 2.00 1.10 0.23 500 to 3100 260 to 1704 1.00 0.55 0.13 T -300 to 700 84 to 371 0.60 0.35 0.07 T (low) -200 to 500 -129 to 316 0.40 0.22 0.07 1NSIN26 0 to 4200 -18 to 2315 0 to 600 -18 to 316 1.40 0.77 0.17 800 to 3600 316 to 1982 1.30 0.70 0n17 3600 to 4200 1982 to 2315 1.60 0.90 0.29 W5W26 (low) 0 to 2240 -18 to 1227 0 to 800 -18 to 316 1.10 010 0.14 800 to 2240 316 to 1227 1.00 0.55 0.10 C-106 SDeciflcatl©t75 continued) inum" 100 ohms 200 ohms (High) 200 ohms (Low)" 500 ohrns 0 Tampere 4 to 20 ivolts 0 to 10 10 to 50 Volts cic 1 to 5 (can be calibrated 0 to 5) 0 10 10 Humidity Platinum Wr'Dry 100 ohm Input Wet/Dr y Bulb' SRH3 Measured %RH 44-45-03-08 Page 5 'C 2'F s'C rror AT 184 to 482 0,40 0.22 0.05 0 to 400 0.30 0.16 0.05 0 to 200 0.20 0.12 0.05 184 to 482 0.20 0.11 0.05 'F 0 to <20 _103 (0 212 20 to 100 35 to 40 > 40 to 100 100 to 212 Ta t 0.01 degrees using standard *cis by as much as 310 Microvolts or t 0,3 ohms 0.10% 0.05% 0,05% 0.05% 0.10% •C -75 to 100 2 to 4 > 4 t0 38 38 to 100 OMIX 2•F 2•C 2% RH 2% RH 1% RH 1% RH 0.004%/•F 0.004%I• F 0.004%/• F 0.004%/•F 0.004%/'F amp. lstabliny 13 to 104' F/ 12to40•C 0,11% RH/•F 0.11% RH/•F 0,06% RH/•F 0.03% RH/'F he RH calculabon is inoperative when temperature goes below 32•F (0°C) or above 212 •F 1100 'C). However, the dry temperature will be monitored to -103•F (-75•C), Accuracy slated rs $or Truhne Recorder only and does nol include remaining system ecc rrroes. C Alpha (Cps 0,00385 0 /0 /'C avertable with Model DR45OR C-107 5-03-08 ge 6 Specifications (continued urabte Parameters: These parameters can be set through the keypad for Recorder DR450T _ Dif1e parameters apply for OR450R, DR450W and DR450H Models, GROUP PARAMETERS SETTING RANGE OR SELECTION RESOLUTIO TUNING1 (2) Gain (or Prop (Band) 0.1 to 1000 Rate Min (or RPM) 0.00 to 10.00 0,01 0,t Reset Min 0.02 do 50.00 0.01 MAN RSET _100 to 100% output 1 CYCSEC 1to120sec, 1 SPRAMP 1' (2) CHART TIME PEN 1 SP Ramp (1 or 2) Disable or Enable Time Min 0 to 255 Final SP 0 to 100% of Span SP Program Disable or Enable Start Segment 1 to 12 End Segment 2,4,6,8,10,12 Recycle (1 or 2) 0 to 99 Soak. Deviation 0.0 to 99.0 Segment 1 Ramp 0.00 to 99,59 (3,5,7,9,11) Segment 2 Ram (4,6,8,1 00.0 to 500 ,12) Segment 2 Time 0.00 to 99.59 (4,6,8,10,12) Program End Last SP or Failsafe State Disable or Hold Ramp Unit Time or Rate Chart speed 8 hrs,. 24 hrs. 7 days, or selected hours per revolution Hours per revolution 6 to 744 hrs Time Div 8 to 24 Continue Yes or No (Chars rotation beyond 360 Chart Name degrees) Header Up to six characters Rem Chart Yes or No None, Extsw 1, Extsw2, Alarm t , Alarm2, Wake Minute Time, Shed 0 to 23 Wake Hour 0 to 23 Minutes 1 to 59 Hours 0 to 23 Day 1 to 31 Month 1 to 12 Year 4-digits Day Monday to Sunday Pen 1 Pen input Chart 1 high range value Chart 1 bw range value Major chart division Minor chart division Range 1 Tag Pen 1 On Pen 1 Off Disable or Enable Input 1, Output, SP, Dgtfl or DgtI2 -999.0 to 9999 -999.0 to 9999 2 to 10 2 to 10 Up to five characters 0 to 100% of chart 0 to 100% of chart PEN 2 SAME AS PEN 1 -- except for input 2 PEN 3 SAME AS PEN 1 -- except for Input 3 PEN 4 SAME AS PEN 1 except for Input 4 C-108 0.1 0.1 1 ctflcations (continued) GROUP PARAMETERS INPUT 1 INPUT 2 INPUT 3 INPUT 4 TOTAL 1 TOTAL 2 CONTROL 1 (2) Decimal point location Units Actuation type Transmitter characterize High range value Low range value Input compensation Filter 1 Sensor break protection (burnout) 44-45-03-08 Page 7 SETTING RANGE OR SELECTION None, 1 ()DX.X), 2 (XX.XX), or 3 (X.XXX) -- one decimal place only for non -linear inputs 'F, 'C or engineering units See input types lion All non -linear input types, linear, square root -999.0 to 9999 -999,0 to 9999 - i99,0 to 9999 4 to 120 None. Up or Down SAME AS INPUT 1 SAME AS INPUT 1 SAME AS INPUT 1 OPTIONS Total Reset total Total '1 Total engineering units Rate Scaling factor Resalable SAME AS TOTAL 1 - except PID tuning sets Set point source Ratio (input 2) Bias SP tracking Power -up mode recall High and low SP limns Action High and low output limits Dropoff value Deadband Output Hyst Failsafe output value Remote Switching Man. Key PB or Gain Reset units Control 1 Algorithm Output 1 Algorithm • Shed Mode Shed SP Input 1 (2,3,4) Control 1 (2) Reject Frequency Relative Humidity Atm, Pressure Deviation 'COM State *COM Address `SHED Time Units Read only Yes or No Disable or Enable Desired alphanumeric title Second, Minute, Hour, Day or Miilion/Day 1, 10, 100, 1000, 10,000, 100,000 or 1E6 Yes or No or input 2 1 or2 Local, remote, or 2 local -2OE00 to 20.00 -999 to 9999 None or RSP Manual, Auto LSP, or Auto RSP 0 to 100% of span in engineering units Direct or reverse -5 to 105% of output -5 to 105% of output -5.0to25 0.0 to 5.0 Within the output limits None, ToMan, ToLSP, To2SP, ToDir, RN/HLD Disable or Enable Proportional Band (%) or gain Repeats/minute or minutes/repeat PIDA, PIDB, PD+MR, 3PSTEP, ON -OFF Current, Positn, TimeD, Cur TI, TI Cur. Time To Manual, Failsafe or Last To LSP or To CSP Disable or Enable Disable or Enable 60 or 50 HZ Yes or No 590 to 800 None, SetPnt, Chan 1 Disable or Enable 0to99 0 to 255 Eng or Percent 0.1 0.1 0.1 0.01 1 C-109 w 44-15-03.08 Page8 Specifications (continued Gontrotter (continued) PARAMETERS (soft,, rndtcalton crraly) SP Type None, Input. 1 (2,3,4), RH, Dev, Output, Dev2, Out2, Shed, EV1 ON, EV1 OFF, Alarm TypeEV2 ON, EV2 OFF High! or Low Alarm Hysteresis 0..0 to 5.0 % of span ALARMS SP Value 00 to 9999 STATUS rot Output 1 (Optional) Password Up to tour characters Lockout None, Calib, + Conf, + View, Max Change Used if changing Password Version Latest Software Version Failsafe Yes or No RAM Test Pass or Fail ConfigurationTest Pass or Fair CalibrationTest Pass or Fail ' Comm Test Pass or Fail Fact Crc (Factory Set Input Pass or Fair Constants) SETTING RANGE OR SELECTION RESOLUTIO 0,1 • On -Off or Time Proportional One SPST electromechanical relay. Control action can be set for direct or reverse; N.Q. or N.C. contact selectable. • On -Off Duplex, 3 position Step, or Time Proportional Duplex Two SPST electromechanical relays. Control action can be set for direct or reverse; N.O. or N.C. contact selectable. • Current Proportional 21 mAdc maximum into a negative or positive grounded or non -grounded load of 0 to 1000 ohms. Output range can be set between 4 and 20 mA, and as direct or reverse action. Resolution: 10 bits Accuracy: 0,5% full scale • Position Proportional Two SPST electromechanical relays operate motor having a 100 ohm to 1000 ohm slidewire. • CurrentlTime Duplex and Time l Current Duplex Variation of time proportional duplex for Heat/Cool applications, Time proportional output (heat or cool) is a SPST electromechanical relay. Current proportional output (heat or cool) is a 4-20 mA signal that can be fed into a negative or positive grounded load of 0 to 1000 ohms and is operational over 50% of range or the entire range. Time Proportional Relay Resolution: 4.4 mSec.. Relay Contact Ratings: Resistive Load: 5A@)120 Vac, 2.5A @ 240 Vac Inductive Load: 50 VA rat 120 Vac or 240 Vac Cycle Time: 1 to 120 seconds Current. Proportional, Resolution: 10 bits Accuracy: 0.5% full scale -_m Molded, foamed-Noryyr with gasketed door to meet NEMA 3 enclosure requirements. Stainless Steel NEMA 4X door available as an option. Chart 12-inch (304.8mm) diameter chars. Plain thermal -sensitive Wiring Connections Terminals inside the case. Color Case: Black Door (standard): Caribbean blue A'var tsptstes U.L. approval depending on model. Consult Model Selection Guide for information. FM approved for Class 1, Div 2, Groups A, B, C, D areas. onmrufncahuns only Reyy,sterod Tradurnark -• General Etectnc Co. 1, Not :ill our trolk;r exrtpuLs are avarlabk an all rrirxi+;ls of Ow Tr writ Rucoreler Corrs+dl Model Selection Guide kw information. C-110 44-45-03-08 Page 9 S cificattons (continued ons Two SPST electromechanical relays on DR4SOT i W Two, four or six relays available on DR45OR Relay Contact Ratings. First two relays, Resistive Loard:1 A Relays 3 through 6, Resistive Load:5A Vac, 1A 240 Vac. Vac, 2.SA 240Vac. +20 Vdc source for external dry contact or isolated solid state contacts. Selects one configured input. One or two totalizers on DR450T and DR45OR Models, Up to four totalizers on DR450W Model. Eight digit 'totals" with mu tiplier on digital display; 14-digit totalization printout on chart. Fa calculation available on DR 450R Model. Open channel flow calculations available on DR 450W Model, • NEMA 4X Stainless Steel door with glass or acrylic window • Door Lock • Chart Illumination • U.L. Listing • Control • Plastic Window • Customer ID Tag • Pulse output counter alarm function on DR450W Model • Lead seal provisions on DR450I-I Model with FDA compliance Baud Rate: t9,200 Protest: DIMS Length of Lurk: 4000 ft (1,219 m) max Link Characteristics: Two wire, rnuttidrop G111 5•03-0$ 10 Sons (continued) 67 to 22' F 19to25'C 15to55'C 119 to 121 238 to 242 49.8 to 50_2 59.8to60.2 24 watts maximum al Reference Data 102 to 132 204 to 264 49 to 51 59 to 61 Field terminals for connecting�r 1i Withstanding Capability Test to a level c typically capable of prirtti one t� p DR 4500 carries a 2-year warranty. and t only a phone call away. C-112 -44 to 151'F —40 to 86' C 5 to 95' 0 to 200 0.5 N/A N/A N/A N/A 5to90' 0to200 0.2 102 to 132 204 to 264 48 to 52 58to62 y for five y+tzars under c ikons. ng information, request Model Selection Guide DR 4500 Series Circular Chart Recorder. offers a full line of sensors and transmitters that compatible range of do voltage or current signals which as inputs to the DR 4500 Series Recorder. These Thermocouple or RTD) 4 to 20 mA do or 1 to 5 Vdc process transmitter For more information, contact your Honeywell Branch Office or ywell Inc. 100 Virginia Dr. Fort Washington, PA 19034 ado, II limited Baker Road , Ontario M2H 3N7 re subject to notice. C.-114 Perri tr tt'nt and Engine ri nit alitality Secti Jahn yru PAPS P? 'P 5. Pe POT PRI TY PROJE ?44 rat In _ gati July 4-3020.. I at n Acen D al USGs ohs one Num OS' d'"-•ran 4 NE n, land avai tablefirexpansion and p d t) h area avail able fear the construction f the Proposetl diction sys m. Topogr Ph ( loc relationship to year proposedaxle i+ ion plain, neares dwel1in rhi indicating P1in is lulled) "h r the Page Two 10, Receiving Stream: Little Sugar Ore. — a, Watershed Classification: C b, River Basin and Subhasin Nn.: Catawba 030834 Receiving stream features and dnwnstream uses: Excellent flcw at prcpceed pcint of diecharce Reevir stream miiginates in. a heavily developPdiurbanizPd area Vity of Charlotte). There is a major municipal WWTP located upstream of the proposed diachargP point. Downstream. userF are unknown: PART TT - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Volume of Wastewater: 0.1152 MGD (Design Cap2city) What ie the current permitted capacity: N/A c. Actual treatment capacity. of current facility (current design capacity): N/A d, Date(e) and ccnrtruct±cn activities allcwed by prev4cue ATCe jeeued in the previoue two year': N/A Description of existing or eubetantially ccnetrlIcted WWT facilities: There are no exieting WWT faciitie Descripticn of proposed WWT facilities: The applicant proposes tc construct an air stripper followed by an activated carbon filter, a bag filter and assorted pumps and other appurtenances necessary for the operation of the system. g. Possible toxic impacts tc surface waters: This discharge has the potential for toxic impacts, therefore, concurrence by aquatic toxicity section. necessary prior to Permit issuance. h. Pretreatment Program (POTWs only): Not Needed, 2. Residual handling and utilization/disposal scheme: Residuals generation is expected to be minimal and will be limited to precipitated inorganics from the oxidation occurring in the air stripper, Disposal will be in the county landfill. 3, Treatment Plant Classification: Less than 5 points; no rating (include rating sheet), Class I 4, 810 Code(e): 8711 Wastewater Code(E): 66 5. MTH' Code(s): 56001 PP PP ` F n ( un: al t Er T N A?REPT f'?`w tests on t€, Prm to rec. ai ass a t 1; Once t a NPDES P dischargedto he n RTION No l to onstr ante ated be the re y, on the NEDES Perm all treated waste am technic 1 review' the PPE an TSB, that an EBBE Perms tb issued, to Excess n' sewer n d YS r r 1440 .?i„l ,' F r_ t." 12 a .MI c. Mapped edited. arld published by the Geoiogical Survey Control by USGS, NOS/N©AA, and North Carolina Geodetic Survey cc rapny by ph otograrn.7-netr,c methods troth: aeraa1 .tograLths taken lc VSCALE FOR CLASSIFICATION OFWATER POLLUTION CONTROL SYSTEMS Facility: Owner or Contac Mailing Address: County: Present Classification:, NPDES Per, No. NC. Rated by: /21 / { C' Person: /7 f' ©. Reviewed by: Nondisc. Per. No,WQ Telephone: Health Dept. Regional Office Central Office ORC: Grade: 3z4,1c/ Telephone: New Facility d.✓"' Existing Facility Health Dept.Per No. -/6G y Date: 9 {,',,'3 Check Classification(:): Subsuje Spray Irrigation II nl IV Wastewater Classification: (Circle One) SUBSURFACE E OLASSIFICATVN (check all units that apply) 1 septic tanks 2, pump tanks siphon or pump -dosing systems sand litters grease Iraphnlerceplo( oU/water separators 7, gravity subsurface treatment and deposal: g pressure subsurface treatment and disposal: Telephone: Telephone: Telephone: Telephone: Land Application Total Points: J SPRAY IFFOGATiZ1N aASSIFICATICN (check ail units that apply) 1 preliminary treatment (definktfon no. 32 ) 2. lair 3 septic tanks d, pump tanks 5, pumps 6, sand fitters 7 grease trap/Interceptor O. oll/water separators disinfect ion chemical addition for nutrient/algae control spray irrigation of wastewater In addition to the above classifications, pretreatment of wastewater In excess of thus components shell be rated using the point rating system and will require en operator with an appropriate dual certification. LAND APPLICATION/RESIDUALS CLASSIFICATION (Apples only to permit holder) 1. Land application d biosolids, residuals or contaminated soils on a designated site. WASTEWATER TREATtJtEhti FACtLfTY CLASSIFICATION The following systems shall be assigned a Class I classification, jam the flow is of a significant quantity or the technology is mum -wally complex, to require consideration by the Commission on a case -by -case basis: (Check r Appropriate) 1. OIuwmer Separator Systems consisting only d physical separation, pumps and disposal; 2 Septic TanklSand Filter Systems consisting only of septic tanks, dosing apparatus, pumps,sand Mars, disinfection and direct discha►ge disinfection, necessary chemical treatment for Lagoon Systems consisting only ofpre6rninary treatment, gpoons, pumps,. as or nutrient control, and direct discharge; d-loap Recycle Systems; gter Remedia#lon Systems consisting only of otl/water separators, pumps, air -stripping, carbon adsorption, disinfection operations with discharge to surface waters; udge handling and irk -wash water lrestmant; ing consisting g of screening and disposal. 9, Single famiy disohauging systems, with the exception of Aerobic Treatment Units, will be dasslfied l p nnl#led of#er kniy 1, Inspection by the Division, II is found that the system is not being adequately operated of maintained. 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Jo .,sears() Oullnulwo3 wJO SUOOSOS ands 'surrJas rratue4asht9 JO (eroN uoll(uysP err) sass3oada+s.0 n Aar+Nirn raid (C 1 p %. / - u (Pdo) PA01d u81+*F) Pr 000'ooz 4000 Jot 1nuoluPp0 Nlod l rtlJ (dn Pus) 100'0001 '000'000'Z - 100'000'1, 000"0001, • 100'009 ... _°000'009 • 1.00`0SZ 000'0SZ • 100401 ..............................«,,......,.,,._..,........,,.................,.,,,..,,,,,.,..-.......,._,,.,.,,,.°,.....,,..,.....,...0000 - loo'oa [(Mt t) Pus (P)(P) swnl m (PK') WON p Nu0 tfultslfuo0 109111Orl Pur (1t -0N, uonu!tsP rrr}wurlsts spAO prsop 41r10t'11wr1d u011ra!tt4nd Jsj1Ja /el 7et poi 6Jt1Pur4 sbprs 'Loma (luyoota pstsuwegJOo•uau o< rlclratl000 tcu1 P( NI J.NrSd JO MC314 N'JIS30 (CC 'oN u011u11rV rrs) weJ6oJd MJsw 1eJlud It laarIPIA Ja rlluil FJrwP sJHJd leµlsnpul (4) (b ) ( (0) (p) (siulod eleud©JddE el3Jl oS 1431.1 ueuAesJI JalieMeiseM Bully., Jo) pesn S! a(e3s 6U1Md In) eta (7) (8) .d or mac taanlcal.»..................................................................,.,,....,,...,,..,......,.,..,...,.,.2 (m) Reverse �ss......................................................................»...,....,.,,......_..,..,H,.......,..,..,.,.,.......,.,,...»„5 (n) Sand or fenced Adetdla Fitters . .. Treatm.re processes tar rerrkwal of metal or cya treatment processor for rernovai of toxic matrons TREATMENT ludge Digestion Tank • Heated (anaerobic)........................ .»...,., ..............................,........................a.10 Aerobic...........................................» ... .....,....................,....,....,...,...............a.,.,.,....,.....,..,......5 Unheated(anaerobic)..._..,..._,,................................,,,.......,..,..,.,..,....,..,...,,,........_.,.,.,.,..,,..,..,..,.,..,,,.....__3 (b) Sludge Stabilization (chemical or thermal)..................R..,.,..,,_...,,...,...........,.....,...,..............,,.....»,...,.,......_,.5 (c) Sludge Drying Beds • Gravity......................................................................................................................2 VacuumAssisted.................,...,........_..,__,.,.,_..,>....,.......,..,,,....,..............„....,......_,.,....,.._.._... ..,,..,,.,....,..5 (d) Sludge EKdrlatbn.».,.....w...............................................„,,,,.,,....,.....,...,,......_,.......„............,,.....,,»........5 (.) Sludge Cordltiorer (chemical or thermal) ....,._................................... .S (1) Sludge Thickener (gravity)..,........ 5 (0) Dissolved Air Flotation Unit [not appiicab4 to a unit raiedaas(3)(1)].............................................................a (h) Sludge Gas Utilization (Including gas storage)... ......... ....................................................»....2 (I) Sludge Hokling Tank . Aeraised........„.......................................................................................................5 NoRMra1sd.......................................,..,.......»,.....».................,...,,..................,,....._.._.....,.,.,,.......,.,..,.,....2 (1) Sludge Incinerator (not Including activated carbon reponoraten)....................................»....._...n,,...,..,..._,,.1 0, (k) Vacuum Filter. Centrifuge, or Filar Press or other similar dewat.rirg devices_ ...... ................... .......,._..........1 0 RESIDUALS UTILIZATION/DISPOSAL (nducLrg Ircinerated ash) (a) Lagoons..,..,...,,....,,............................................,..,.,......,............,_,.......,......,..-,.,,..,.............,.......,.....„..,.2 (b) Lard Application (surface and subsurface) (sea definition 224) by contracting to a land application operator or lardfili operator who holds the Land voile -whorl permit orlandfill permit...................................................................................................................................2 (c) Dedicated Landfll(burlal) by the permitter* of the wastewater uutmrnl lacillly, ..................._..........,..,...,,...5 (9) (IChlorination,. lorlralion ..3 (b)©echkirination.....................................................».,..........,...............,..........,................,...,,.....,._.,............5 (e) Ozone. .,,..,.....,,.,...................,,......,._.,,.,.....,................,.................,.,,,,...............................5 (d) Radiation........... ..5 (10) CHEMICAL A00rT1ON SYSTEM(S)( see definition{ No. 9)r(rot applIcabls} a c mical additions raised ae item? (3)(]), (5)(4)(41), (8)(a). (8)(b}, (7)(b), (7)(a), (fie), (11)(b) or (9)(c) 5 points each: List...................................................................................................................... .5 .. ESSFs ........... ....,......,,........ .,.,..5 .......,,,......,................,....,........,.........................,...,... Idirg Tanks or Sealing Ponde for Organic or Toxic Materials Including meta from mining ring nitrogen or phosphorus compounds In amounts i4 ltlearsty gnats/ than Is comrnon water. -....................................„...,....,4 (b) Eiltuerairy dluaflza#ion (rot applirabiaAto storage basins which are inherent in hard application syel.rns),,...2 (c) Stagsw Dischsrgs ( appiicabis 10 storage bistro Inhanrtt In land application systems}.._.__.__ .................. (d) Purtep..........................................„...,......................,........ (e) (I) C*ASSF'tAT14Tf Chin I. Class II. Caulk Chas ..... .,. . Points Points Points Poles Facilities having a rating of ono through tour points, ktduslne, do row esquire a certified operator. Facilities having an aethvaned sludge process all toe assigned a minimum classification of Class II. Facilities having treatment precsrws for the nrnoval of metal or cyanide will be assigneda minimum classification d' Class II. Facilities having treatment processes tor the biological removal d phosphorus win be assigned s rrehrrum daaaftcatIon of Class 111. ------------ mlu DEFHT ohs The following dstinhk set shall appl (1) Activated Carbon Bads. A phya method will hive a flow rate varylrng Irorn Iwo to may not be rsgensral.d on the wasiwratar lroalm.rtl (2) Aerated Lagoons. A basin in wtuch all solids are rnaintainsd in suspension and by which biological oxidation or organic mane l reduead through arttf daily ecxxs1sraied transfer of carom on a flow -through basis; (3) Aeration A process of bringing about helmets contact between alt or high purity oxygen In a liquid by spraying, agitation or dlffuakri 3a) Exteredfrvi Aeration. An activated sludge process utilizing a minimum hydraulic detention lima of as touts. (4) Agriwhurany managed she. Any ske on which a crop l produced, managed, and harrowed (Crop irek,des grosses, graks, trees, eta); (5) Air Stripping. A protest by which the ammonium ion Is first weaselled to dlasotv.d ammonia (pH adlulamSnt) with the amironla than *sated to the eap++re by physical moors; or otter similar processes which remora petroleum prtuitxts such as berstux, toluene, and ryiene; (e) Carbon Rsgereratior. The reg.rera'ilon of exhausted carbon by the us* d a fuselage to provide extremely high lsmp.ratures whlth volatilize and oxidize the absorbed impurities; (7) Carbonaceous Stage. A stage of wastewater treannent designed to acNava `secondary effluent Imfts; (8) Centrifuge. A mechanical orrice i1 which carsrifuQal force * used to separat. scads frvrn Squire or b s.parah Iqulds d cinema denet:as; (0) Chemical Addition Systeme• The addtion d cbmkasl(s) to wastewater it an application point for purposes of improving solid* removal, pH adjustment, alkalinity control. etc.; the capability to *toadfish with &torro chemicals and dit.rtra application points to achevs a specific nook wit to considered one system; the capability to add chemicals) to drat units off be rated as one system; capably to adds ctemticatl st a deferent application poises for deferent purposes will rose in the systems being rated as separate systems; (10) Chemical Sludge Cortdidoring. The addition of a chemical compound' such at Arne, ionic chloride, or a polymer to wet sludge 10 coalesce the masts prior to ke application set a d.wat►r'k+g devise; (11) Closed Cycle Systems. User of hokdkng ptrrsde cr hoidng tanks for caraainfnent of wastewater corsaiNrg Inargo/11c nor -toxic materials from sarud, graved crushed store or other similar °portions. Such visions shall canny a mawirnum of two points rnoardl.ss al pumping lacdfhtrs or any other appum.naroes: (12) Combined Removal at Carbonaceous BOO and Narogerom Rorroval by Nitrification- A Wright stage system required to achieve p.rrrh enure limps on 000 and ammonia nitrogen willtin the same biological readol; (13) 0ecriorkntion. The pallid or complete reduction of residual chorine in a lltruid by any chew**, or physical prods..: (14) 0enftrlficatlon Process. The conversion of nitrtenarogan to rilrogen gas;