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HomeMy WebLinkAboutNC0078212_Complete File - Historical_20171231State of North Carolina ') Department of Environment, Health and Natural Resources Division of Environmental Managemen James B. Hunt, Jr,, Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Direc January 14, 1994 Mr. Donald McCarver 3616 Enfield Road Charlotte, NC 28205 Subject: NPDES Permit Application Return NPDES Permit No. NC0078212 McCarver Residence Union County Dear Mr. McCarver: In accordance with information received from the Union County Health Department January 13, 1994, the Division of Environmental Management (DEM) is returning your NPDES Permit application. A copy of your application has been submitted to our Central Files for future reference. Should you desire to reactivate your permit request, please advise the Division of Environmental Management in writing and resubmit the complete application with the appropriate application processing fees. Please note that construction or operation of wastewater discharge facilities without a permit may be considered a violation of the Division of Environmental Management regulation 15 NCAC 2H .0101 and the North Carolina General Statutes (GS 143-215.1). If you have any questions, please contact Mr. Charles Alvarez at (919) 733-5083, cc: Asti' Wo Regional Office ? Mr. Jim Patrick, EPA Central Files Technical Support Branch oerely, Coleen H. Permits and 0 Supervisor ng Unit P.O. Box 2953.5, Raleigh, North Carolina 27626-053,5 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer RO. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper ate of North Caro Ina Department of Environment, Health and Natural Resources Division of Environmental Management James B, Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr„ P,E„ Director Mr. Donald B. McCarver 361E Enfield Road Charlotte, NC 28205 Dear Mr= McCarver January 4, 1994 Subject: NPDES Permit Application NPDES Permit No.Nc0078212 Donald B. McCarver Residence Union County This is to acknowledge receipt of the following documents on Deg=ember 13, 1989: Application Form Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of S120 00, Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, Other Map showing discharge point,, The items checked below are needed before review can begin: Application Form, ,Engineering proposal (see attachment), Application Processing Fee of Delegation of Authority (see attached) Biocide Sheet (see attached) Engineering Economics Alternatives Analysis, , Local Government Signoff, Source Reduction and Recycling, Interbas i n. Transfer, _ Other Need a letter from Unign types of ground absorption systems , RO. Box 29535, Raleigh, North Cc rosin{a 27626-0535 Telephone 919-733-7015 F , 9 M9.73 -2496 An Equal Oppor1unity Affi matsve Action Employer SO% recycled/ iO% post-cor;sumer paper the appl cat on .s not made complete Rhin thirty ( ) days, urned to you and may be resubmitted when complete. hls application has been ace, t ( 1 1733- 3) of our Permits Unit for review. You be advisee. ot any nomments recommendations, questions r other in review of the application. I am, by copy cf this letter, request. Supervisor prepare a staff report and discharge. If you have any questions please contact the review person list i oore Regional Charle Alva rez can necessary for the ng that our Regional Of c i-ecommendatiOns regardingregarddng tt.is regarding this applications, d above. Sincerelyu Emo 5,7 NORTH CAROLINA DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE SHORT FORM D to be tiled wily by services, wholesale end retail trade, end other commercial establishments including vessels FOR M NC'I USE RITE gamin YEAR Do not attempt to complete this form without reeding the accompanying instructions ►lease print or type facility producing die A. Mauve, B. Street address C. City Charlo DAt [, County MP hhilrg G,. Telephone NO 7 0 4 Area Code (Leave blank) 3. h'.mber of employees 4, Mature Of buSinesS 67.0_ re 1 **Property Location: N . C . 11ig way 218 Union County C1. Stag Nor1.1i (:ar 1i4s F. ZIP, .2R2n —1491 (Cc6°) y Residence - :3 Bedroom ngle F°arnil Resi.d ce 5. (a) Check here if dlschar9e occurs all yeark, or (b) Check the month(s) dvischat'ge occurs; 1,cJanuary 2.0February 3,D1It1rch CO April 5.004ay i>.0 June 7. © July E. D Augur t 9.0 September 10.0 October 11, a Novemb,er 12.0 Diecwaber (c) Mow many days per week; 1,01 2.02-3 3.04-5 6. Types of waste water discharged to surface cnec cable) Discharge per operating day A, Sanitary, daily average _ 6. Cooling',water Oily average r discharge y average; lfy -999 999 or types) Flow, gallons per operating ray 1000.4999 (2) Volume tr*ated before dtICharging (percent) 0.1 299 3- 64.9 (9) 65- 94.9 9) 95- 1 aJ (10) XX 1. 1f any of the types of taste identified in item 6, either treated •r we - treated, are disciserped to places other than surface raters, check below es appl ieatr1i. NONE Waste water is ellschargled to: it. l -!99 (ll cystos If, 11rrik rFlt'riFnrl w,.11 C. Septic tank U, Evaporation 1 E. Other, specify: 8. number of separate discharge points: A. ell 8. ©2-3 C.©a-5 D. a 6 or emre of receiving water or waters jln tarne‘I T 10. Does your discharge contain or is i one or aore of the following cubit activities, or processes: aaarxrla, ey chromium, copper, lead, mercury, Rickel, grease, and Chlorine (residual). A.0 yes 8.0 no Yri your discharge to contain result of your operations, beryllium, cadmium, c, phenols, oil and 1 certify that 1 am familiar with the information contained In the eppliCatioel and that to the best of my knowledge and belief such Inforsetion Is true, e•eelete, end accurate. r,„��1d b' �taC�rvc�L Printed Naar of Person Signing Property ,Owner Title °, rt Caroline General, Statute . -2 .5.6(b) 2) lrovidss t 11' t Any pars coxt +1rh, dandy make any. false statement represents t ort, or cartification in any applicati.on,'rscord, report, p.:. or other documetat filsa cr required to be maintained under Article 21 or r*Eu1ations of t"e Envirc mental Mi r igament Contusion implementing that Article, or who fad iifise, tare +ere u'_t` r knurly renders inaccurate any recording or monitoring *mica or method required to be ,rerated or maintained under Aptiale 21:or reaulatiocsa dof the Environmental Manage Ccr =a :r p 1e-etst_irg that Article, sha'13 'be`i .U.tv of a >eisdsmaanor punishable by aline not to cxcec 10,n01„ or by inprisonment not to exceed six months, or by both. (18 L.S.C. Section 1001 pr pun:s':z:nent by s fine of -not more than $10,000 or imprisonment not more than 5 years, or bp: :•,,r a sir,i'1ar offrrse.) DIVISION OF ENVIRONMENTAL MANAGEMENT Water Quality Permits and Engineering Unit May 4, 1993 To: Mike Parker, Winto:alem Regional Office From: Charles Alvarez, lEnv. Engineer, NPDES Permits Subject: Donald McCarver Res., NC0078212, Spray Irrigation Union. County •t"EC .!VF N.• . Dept MAC Winston Regional %Y I have a memo dated 1/8/89 to Mack Wiggins from Mike Parker stating this facility was looking into non -discharge possiblities and to hold the permit. Please look into what happened and if I can remove this permit from the backlog or return the application. If you need any more information please call me at 733-5083 ext. 537. 1993 PERFORMANCE ANNUAL REPORT The Town ofMarshville Municipal Waste Water Collection System consist of approximately 23 miles of sewer lines including gravity and force mains. The Town's sanitary sewer is transmitted by the Union County System for treatment at the City of Monroe Wastewater Treatment Plant. During the fiscal year of 2003-004 (July 1, 2003-June 30, 2004) the'town has had wastewater spills that totaled 827,447 gallons. These spills caused no immediate endangerment to human health or the environment. Marshville is continuing work on a Sanitary Sewer Evaluation along with ongoing work on Marshville's Sewer System. This will help to prevent sewer discharges in the future. July 2, 2003 July 17, 2003 August 14, 2003 February 12, 2004 February 15, 2004 February 19, 2004 June 4, 2004 41,400 gallons tributary of Lick Branch 4,800 gallons tributary of Lick Branch 8,775 gallons tributary of Lick Branch 8,250 gallons tributary of Lick Branch 2,400 gallons tributary of Lick Branch 2,200 gallons tributary of Lick Branch 759,622 gallons tributary of Salem Creek Wastewater spills totaling 827,447 gallons during the fiscal year from July 1, 2003 to June 30, 2004. The public has been notified by the local newspaper that copies of the Annual Report are available at Town Hall. I certify that the information contained in this report is true and accurate to the best of my knowledge. Bivens Steele, Jr. Public Works Director Michatl F. Easley. Governor G. Ross Jr., Secretary North Carolina Departmentof Environment and Natural Resources. May 1. 2002 HAND DELIVERED The Honorable Virginia Morgan, Mayor or Current Collection System Operator, Town Manager or Mayor Town of Marshville 210 West Main Street Marshville, North Carolina 28103 Dear Mayor Morgan: Gregory J. Thorpe, Ph D, Acting Director Division of Water Quality ANON RESOURC ES 141),CEE , MAY e 3 2002 You are hereby notified that in accordance with the North Carolina Clean Water Act of 1999, S.L. 1999 c, 329, s, 11.2, an application for coverage under a Wastewater Collection System Permit for your Marshville, collection system must be submitted. Upon receipt of this letter, your facility has sixty. (60) days to submit the attached application and all supporting documentation (15A NCAC 2H .0227). Failure to submit the application as required may subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. This permit is for the operation and maintenance of your collection system. The person responsible for the wastewater collection system should review and complete this application and review the permit shell. This application and draft permit shell are available electronically on our web site at http://h20.enr.state.nc.usindpuindpuappshtml. It is suggested that the permit shell be reviewed in preparation for completing the permit application as the information requested. is. used by the Division to determine the current status of the collection system operation and maintenance program and additional steps that may be necessary to achieve compliance with this permit. The original application .signed by an authorized signing official., two copies of the signed application arid three copies of any attachments must be returned to complete the application package (i.e. all application materials submitted in triplicate). Pleas.enote the requirements for an authorized signing official on the last page of the application. If you are the mayor or manager, you are the authorized signing official for this application unless otherwise delegated. The completed package should be sent to the following address: North Carolina Division of Water Quality Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh., NC 27699-1617 ATTN: M. Doklovic If you have any questions concerning this letter, please call Marie Doklovic ,at (919)733-5083 extension 371 or E- mail at marie.dokiovic@ncmail.net. You may also contact Rex Gleason with the Mooresville Regional Office at (704) 663- .1699. Enclosure cc: Permit File (w/o encl.) Mooresville Regional Office (w/o encl.) Sincerely, or Gregory J. Thorpe, Ph.D. Non Discharge Permitting Unit 1617 Mail Serifice Center, Raleigh, NC 27699-1617 Internet http://h2o.enr.state.nc.usindpu Telephone (919) 733-5083 Fax (919)715-6048 DENR Customer Service Center An Enual Opportunity Action Employer Telephone 1 800 623-7748 509c recycled/10% Post -consumer paper WEAL - FRCVS Performance Annual Report tow General Information Facility/System Name: To oA 11. Responsible Entity: Town Person in ChaargelCcntact: 8tiv e t S tee .e., VPW $ 04 6 2 4 - 2 515 Applicable Perm't(s): Description of Collection System or Treatment Process: The Town o ake A wn cottect%on by.5t'em that pnwu de4 aewe/L. e nceide.n .6 and bt nehme The, .6ewek ,b5 pumped tO UnVc n County and t6ten treated at City o6 [orx .ae. Wao,tewate,n. Tn.ea-tment P1an-t. Il Performance Text Surrnrnary of System Perfonanance for Calendar Year 1999 No Pe rm i t i t i e V-i.o e atio is No Mon an Repenting VLo:a o Sew List (by month) any violations of permit conditions or other environmental regulations. Monthly lists should include discussion of any environmental impacts and corrective measures taken to address violations. January No Vio,t atton,5 February Etc. i.II. Notification State how this report has been made available to users or customers of the system and how those users have been notified of its availability. Pub i.c Nonce paced in Coca : newdpapen zumrnaA iz.i.ng .thi nepon t and n6anm%ng .the pubiic that a. copy o6 .th.i.L nepotut can be. obtained at .the. Town Ha.0 IV. Certification i certify under penalty of law that this report is complete and accurate to the of my knowledge. I further certify that this report has been made available to the users or customers of the named system and that those users have been notified of its availability. ible Person Bivenz Stee,Le Title PubL.i.c Woitko Vikec tok Entity Town a6 Matu,hvLe Sep.emb 12, 2000 Date JAMES B.I' GOVERNOR UNT JR, NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY 2000 Honorable Virginia Morgan, Mayor Town of Marshville 201 West Main Street Marshville, North Carolina 2 103 SUBJECT: High -Unit Cost Grant Application Dear Mayor Morgan: 2001 As you are probably aware, the application you submitted for a State High -Unit Cost Grant was not funded due to an overwhelming number of grant applications and a limited. amount of funds. The Rules Governing the State Revolving Loan and Grant Program require the application to be returned after two review cycles, However, there is a possibility that some or all of the remaining Bond Loan Funds may be converted to Grant Funds by the General Assembly. In the interest of conservving resources, our section plans to hold the applications pending the additional Grant Funds. However, ifyou would like the application returned, l le rse notify this office in writing. if you have questions regarding this matter, please contact Mr. Don Evans at (919) 715-6216. We will try° to post any information on potential grant funds on our web page at v.nccgl.net. John R. Blowe, P. Chief Construction Grants & Loans Section D [mnw cc: Cavanaugh & Associates Mooresville Regional Office CONSTRUCTION GRANTS & LOANS SECTION 6"33 MAIL SERVICE CENYER, RALEUSN, NORTH CAROLINA 27699-16'33 PHONE 915-733-6900 FAX 919-715-6229 AN EQUAL OPPORTUNITY 1 AFFe NM1AT"1VE ACTION EMs LCYFR SOTS RE CLFC. I1J", . OS€=CCNSUMiER FsAPR Town of Marshville 201 West Main Street Marshy.'Ile, North Carolina 28103 Telephone 704-624-2515 Flax 704-624-0175 September 9, 1999 Mr Rex Gleason Water Quality Regional Supervisor 919 North Main Street Mooresville, NC 28115 Dear Mr Gleason Based on my telephone conversation with Mr, Mike Parker, I am writing you to inform you of some revised personnel responsibilities with the Town of Marshville Due to some personnel changes, the town has designated Mr Bivens Steele as its primary water distribution and sewer collection system operator It has also designated Mr, Mike Brower as the town's backup operator for sewer collection and Mr. Bobby Parker as the town's backup water distribution operator All other previous designations should be disregarded from this date forward. I hope this information is helpful and please feel free to contact me with any questions Please also forward a copy of this letter to any other parties you deem appropriate. Greg der Town As ministrator DIVISION OF WATER QUALITY May 10, 1999 MEMO TO: Jay Lucas FROM Rex Gleason Prepared By: Samar Bou-Ghazale SEC; SUBJECT: Town of Marshville Wastewater Alternatives Analysis As requested by your memo dated April 13, 1999, this Office has reviewed the preliminary engineering report submitted by the Town of Marshville, The Town of Marshville is apparently dissatisfied with the arrangement with Union County, who presently treats their wastewater. Therefore, the Town of Marshville hired Cavanaugh & Associates to prepare an Engineering alternative analysis reports. The report analyses the following four alternatives: Option 1 Construct a new 1.0 MGD wetlands wastewater treatment facility and discharge to Salem Creek. Option 2 Construct 1.0 MGD mechanical treatment Wastewater treatment and discharge to Salem Creek, Option 3 Collect and pump sewer to Union County. This alternative would require Marshville to pay for the proposed pump station upgrades and keep the status quo. Option 4 Allow Union County to acquire Marshville's collection system. The report selects Option 1 to be the preferred alternative. Options 1 & 2 are based on the Town acquiring the Salem Creek pump station form Union County. The proposals (options 1 & 2) require discharge to Salem Creek. Flow in Salem Creek (7Q10 flow)is near zero. Prior to approving any alternative, the Division of Water Quality needs to decide whether a permit could/would be issued for a discharge from Marshville. This Office recommends that The Town of Marshville and Union County work out their differences and an agreement which would provide the least impact on the environment. 999 TOWN OF MARSHVI I , =NoN 4T WASTEWATER ALTERNATIVES ANALYSIS July 1998 PREPARED BY CAVANAUGH & ASSOCIATES, P.A. 705 Georgetown Road Raleigh, North Carolina 27608 In Partnership with HIGHLAND ENGINEERING, P.L.C. Post Office Box 559 Monterey, Virginia 24485 TOWN OF MARSHVILLE WASTEWATER ALTERNATIVES ANALYSIS JULY, 1998 isa M. !`"outh, ' .E. Program ager Project Manager PREPARED BY CAVANAUGH & ASSOCIATES, P.A. 8064 North Point Boulevard, Suite 102 Winston-Salem, North Carolina 27106 IN PARTNERSHIP FY TH HIGHLAND ENGINEERING, P.L.C. Post Office Box 559 Monterey; Virginia 24485 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers TOWN OF MARSHVILLE WASTEWATER ALTERNATIVES ANALYSIS PRELIMINARY ENGINEERING REPORT Table Of Contents EXECUTIVE SUMMARY OVERVIEW I. GENERAL DESCRIPTION OF THE EXISTING WASTEWATER SITUATION 2 II. REASONS FOR THE DEVELOPMENT OF THE P.E.R. 4 III. PROJECT PLANNING AREA 5 IV. GROWTH AREAS & POPULATION TRENDS 7 V. EXISTING FACILITIES 9 A. Collection System 9 B. Old Marshville Wastewater Treatment Plant 9 C. Union County/Marshville Wastewater Agreement 10 1. Terms of the Union CountylMarshville Agreement 10 2. What the Agreement Entailed 10 3. Discussion of Recent Changes to the Agreement 11 4. Offer from Union County to Acquire Marshville's System 14 D. Financial status 14 VI. NEEDS ASSESSMENT 15 A. Growth & Development Consideration 15 B. Health & Safety Discussion 16 C. System Operation & Maintenance 16 VII. PRESENTATION OF PRIMARY ALTERNATIVES 17 A. Description of Alternatives 17 B. Design criteria 1 8 C. Construction Problems 20 D. Land Requirements * 34 VIE PRESENTATION OF PREFERRED ALTERNATIVE 37 A. Summary of the Preferred Alternative 37 B. Environmental Assessment of Preferred Alternative 37 IX. EAST SIDE SCENARIOS 39 X. ARRANGEMENTS FOR PROJECT IMPLEMENTATION 43 2 1 E. Schematic Layout/Mapping 22 F. Environmental Assessment 23 G. Capital Cost Estimates for Primary Alternatives 25 H. Operation and Maintenance Costs 27 I. Net Present Cost Comparison of Primary Alternatives 3 0 J. Cost Per User Evaluation 31 K. Alternative Selection Matrix Town of Marshville Wastewater Preliminary Engineering Report CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers XI. INFRASTRUCTURE FINANCING 45 XII. CONCLUSIONS/RECOMMENDATIONS 47 APPENDIX A: Union County Future Costs Based on Historical Data 48 APPENDIX B: Spreadsheets 50 I. Net Present Value 2. Option A User Fee Calculations 3. Option B User Fee Calculations 4. Option C User Fee Calculations 5. Scenario 2 User Fee Calculations 6. Scenario 3 User Fee Calculations Town arshville Wastewater Preliminary Engineering Report CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers EXECUTIVE SUMMARY As a result of recent proposed capital improvement plans and inconsistent service by Union County, Marshville determined that alternative wastewater collection and treatment systems should be investigated. Marshville's desire for independence, control of regional growth and cost effective waste treatment alternatives, in conjunction with large impending capital outlays as dictated by Union County, accelerated the desire for additional information. As indicated in the Preliminary Engineering Report, the Regional Constructed Wetland Wastewater Treatment Facility (CWWTF) was the least costly alternative from a net present value standpoint by approximately $1,000,000, However, the associated user costs indicated that Marshville must seriously consider at what cost do they value their independence, Marshville must consider whether to construct a Regional CWWTF, the most effective long-term solution, sell their sanitary sewer system to Union County or remain with the status quo. Constructed Wetland Treatment Technology has been shown to provide a significant reduction in long term operations and maintenance costs. The following table sumniarizes the financial comparison of the alternatives: Alternativ Option A: Regiona CWWTF Option B: Mechanical WWTP Option C: Collect & Pump to Union County Option D: Sell System to Union County Year 1 Year .5 Year 110 Year 15 Year 20 User "Fee User .Fee User Fee User -Fee User Fee Net Present om ($ (S / (S 01 movar Month)* MonWr MonthMonth)* 4,751,72 39.44 6 $2 .44 7. 2 $13.70 5,752,427 $6,927,799 $45.42 $35.82 $26.88 $20.39 1 siL.64 $37.26 $31.40 $26.02 $22.31 1,782,821 *Based on 5,000 gallons per m $2535 $27.58 $29.41 $1.24 533M7 The amounts shown in the table above are based on 100% financing by the Town. The possibility of grant monies, participation from other entities or use of fund balance are not taken into consideration. ville Town o WastewaterPrthminay Report Executive Suatmaty CAVANAUGH & ASSOCIATES, F.A. Consulting Engineers Dollars per Month $50.00 $45.00 $40.00 $35,00 $30.00 $25.00 $20.00 . $15.00 $10.00 $5.00 $0.00y Comparison of User Fees for 5,000 Gallons Year 1 Year 5 Year 10 Year 15 Year 20 m.� ♦ Option A: Regional CWWTF M....____ —a—Option B: Mechanical W W TP Option C: Collect & Pump to Union County Option D: Sell System to Union County Option A was further explored by looking at possible participation by Wampler Longacre and the Town of Wingate. Participation by Wingate was determined as not feasible because of what it would cost them to construct transmission lines to connect to Marshville's system. However, this option has several scenarios involving Wampler Longacre that merit a brief look. These scenarios are as follows: 1. Only the Town of Marshville participates 2. Wampler Longacre participates at existing usage (600,000 gpd) 3. Wampler Longacre participates at future usage (1.4 mgd) The following table su Marshville Only arizes the fin $3,550,000 1 compariso: of these scenarios: Present $4.751,723 Plus Existing Wampler Usage $5,213,228 201,600 7,134,662 Plus Future Wampler Usage $6,851,142 $302,400 $9,742,945 see• Cost $39.44 $14.06 .0 It is recommended that the Town of Marshville utilize this Preliminary Engineering Report in propelling the Eastside wastewater concerns to a positive solution. This report is preliminary, and is not intended to supplement the previous sewer master plans prepared by Union County, Town ° ar hville Wa to cater Preliminary Report Executive Summary, CAVANAUGH & ASSOCIATES, P.A. COMM ring Engineers OVERVIEW As a result of recent proposed capital improvement plans and questionable service by Union County, Marshville determined that alternative wastewater collection and treatment systems should be investigated. Marshville's desire for independence, control of regional growth and cost effective waste treatment alternatives, in conjunction with large impending capital outlays as dictated by Union County, accelerated the desire for additional information. This Preliminary Engineering Report (PER) is intended to provide the background, detail and justification for consideration for alternatives to the existing Union County Sewer Master Plan prepared by Finkbeiner, Pettis & Strout, Inc. This report is intended to provide the Town of Marshville with necessary information to determine the most cost effective, implementable and environmentally sound solution for its wastewater needs. This report is in no way intended to delay progress toward implementing water quality initiatives for the municipalities and other unincorporated areas in Union County. Town lid vil e Wastewater Preliminary Report Page CAVANAUG: ASSOCIATES, P.A. consulting Engineers GENERAL DESCRIPTION OF THE EXISTING WASTEWATER SITUATION Presently the Town of Marshville discharge system consists of lines and pump stations operated and maintained by Union County, the lead 201 agency. This system consists of three pump stations (Ray's Fork, Meadow and Salem. Creek), force mains and interceptor. The system transports wastewater to the City of Monroe's 9.0 MGD wastewater treatment plant. The County is allocated 1.95 MGD of the Monroe plant's treatment capacity. This ownership includes capacity to serve Union County, Marshville, Wingate and Wampler-Longacre. This system was constructed in the late 1970's with an agreement between Union County and the Town of Marshville signed in October 1978, The agreement was for Union County, as the lead 201 agency, to transport wastewater from Marshville to the Monroe WWTP where the wastewater would be treated under an agreement between. Union County and Monroe. Marshville agreed to pay Union County for actual costs incurred in connection with the collecting, transporting, monitoring and treatment of the wastewater. The peak flow rate was initially 490,000 gallons per day. Why this relationship is not working The following are points that have been raised during the development of this alternatives plan. Marshville, who serves as an integral partner in the 201 Planning Area feels they have not received the opportunity to participate in the planning efforts that effect their future. 2. Marshville was not consulted concerning the upgrades to the pump stations etc. They were told their share of the upgrades would cost $613,693.00 Marshville wants control over its future. This control includes a stronger position as it relates to the Town's ability to provide quality service for their citizens as well as sustain and promote growth. 4. 1-ow many more expansions/upgrades can be expected and at what cost? 5. What will be placed on users in a mandatory fashion as this is? 6. Are the municipal participants subsidizing residential growth? Town of Marshville as rater Pre ,C'mina r} Report Page CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers 7. Does Marshville face a future of continual second guessing Union County's current operations and future plan? 8. Marshville has experienced overbilling, questionable reliability and sporatic exchange in information in the past from Union County. Town of Marshville Wastewater Pre inary Report Page CAVANAUGH & ASSOCIA S, P.A. Consulting Engineers IL REASONS FOR THE DEVELOPMENT OF THE P.E.R. The Union County Sewer Master Plan prepared in 1996 was prepared at Union County's direction without input from the Town of Marshville. While Marshville is constantly asked to cover its proportionate share of system costs, it has little or no input in the determination of which capital improvements projects are to be constructed, when they are to be constructed, and if the proposed improvements rneet with their approval. Union County recently notified Marshville that the town would be required to pay $613,278 for pump station improvements. The town was notified after design was complete, construction was imminent, and without the benefit of any input on the front end of the matter, In addition, Union County has previously overbilled Marshville and other users by hundreds of thousands of dollars. 2. As the Highway 74 Bypass corridor continues to take shape, Marshville desires to proactively plan for the anticipated growth in the area. Without the benefit of input into the Union County plan, the Town must take steps to control its own future and determine the focus of growth in its adjacent areas. With the information necessary to determine how the wastewater needs of its area will be addressed, Marshville can properly plan its future to avoid significant hidden capital costs in the future, The growing costs associated with the continued pumping of wastewater to the Monroe Waste Treatment Plant, with the understanding that additional treatment capacity may not be readily available in the future, necessitated that collection and treatment alternatives be investigated 3. With significant, unexpected capital improvement costs thrust upon the Town, Marshville was unsure if continued expenditures would prevent additional greater waste treatment costs in the future. While money was spent to improve the transmission system to the Monroe plant, the Union County Master Plan noted that a wastewater treatment facility would likely be required in the Eastside district in the future anyway. Given the Town's indication that it would seriously consider significant upfront costs to realize a cost savings in the future, the need to evaluate a regional wastewater treatment facility was imperative. In addition, Union County offered to acquire Marshville's sewer system in exchange for offsetting the costs of the pump station upgrades, acquiring additional treatment capacity at Monroe's Plant and operating and maintaining the collection system. Marshville needed to adequately determine the cost savings that may be realized through this process. 4. Finally, Marshville must have fimi information upon which to base their future wastewater decisions. With this information, the citizens of Marshville will be better prepared to determine which is the most implementable and cost effective solution for wastewater treatment for their own town and the eastside area. Town ofMarshville ewater Prelznnnary Repon Page CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers III. PROJECT PLANNING AREA The Town of Marshville is located in eastern Union County. Highway 74 from Charlotte passed through the City of Monroe, the town of Wingate and then goes through the middle of Marshville before crossing into Anson County. Figure 1 shows the planning area including town locations, Wampler Longacre, the proposed wastewater discharge point on Salem Creek and its drainage area. Also shown are the existing and proposed lines to and from the existing Salem Creek Pump Station, The Town of Marshville sits on a sub -basin ridge. The Salem Creek Purnp Station which pumps to the City of Monroe Wastewater Treatment Facility is located in the north sub - basin. The abandoned Marshville wastewater treatment plant is located on the southeast side of town in the south sub -basin. This basin is currently being pumped to the north basin in the existing collection system. The Town of Marshville is located in the Lower Yadkin -Pee Dee River Basin, The Yadkin River Basin is the second largest river basin in North Carolina. Its headwaters begin in the eastern Blue Ridge Mountains with, part of the upper watershed in Virginia. The Yadkin flows into the Pee Dee River through South Carolina and into the Atlantic Ocean. Marshville is in the 030714 sub -basin of the Yadkin -Pee Dee River Basin. The recommended management strategies for the 030714 sub -basin include the following: • Richardson Creek below Monroe [Use Support Rating = PS (Partially Supporting)] — no new discharges of oxygen -consuming wastes should be permitted above the Monroe wastewater treatment plant. • Lanes Creek [Use Support Rating = NS (Not Supporting) and PS (Partially Supporting)] — Every alternative to discharge should be thoroughly examined before a new outfall is considered. • West Fork Little River may be considered eligible for reclassification to High Quality Waters (HQW) or Outstanding Resource Waters (ORW), These management strategies should have little to no impact to a proposed discharge located on Salem Creek, a tributary to Richardson Creek, below the Monroe wastewater treatment plant. Town of Marshville Wastewater Pre1iminay Report Page CAVANAUGII ASSOCIAT S, P.A. Consulting Engineers Figure Insert basin map here. CAVV,A► 1"AUGH & ASSOCIATES, P.A. Consultin Engineers IV. GROWTH AREAS & POPULATION TRENDS According to the Union County Sewer Master Plan, residential growth is not expected in the Marshville area or the eastern part of the county. However, industrial and commercial growth is expected to increase significantly with the construction of the Highway 74 By -Pass. Figure 2 shows the location of the By -Pass in relation to the Town of Marshville. The area which will likely be most affected is the Austin Branch which will be just north of the By -Pass. gure Proposed By -Pass 1 ©cation Reference: Fsnkbinder, Pettis, & Strout, Inc., Consulting Engineers, "Sewer System Master Plan, Faster Union County Proposed Sewer, i996. It is difficult to project the impact of the Highway 74 By -Pass on the population served by Marshville without comparison to similar situations. An example of growth spurred. by road constructions is Clayton, North Carolina. Between 1990 and 1996, the population of Clayton increased by 43% with the completion of 1-40, This works out to be an average increase in population of 7.12% per year. This population increase is a direct result of the commercial and industrial growth brought about by 1-40. Another key factor is the increase in accessibility to Raleigh and RTP, making Clayton a more desirable location to live. This same influx could be expected by Marshville and the surrounding area with more people who work in Charlotte finding eastern Union County an attractive area to call home. Table 1 shows the population projections for the Town of Marshville based on (1) county -wide increase and (2) estimated increase due to Highway 74 By -Pass construction. Town of, arsh'lle rse Ater Prelirnrnary Report Pa CAVANAUGH & ASSOCIATES, P.A. Table : Population Projections Union Count i arshville r Vigure 3: Population Projections Consulting Engineers Marshville Population Projections 10,000 5,000 0 1990 1996 2000 2010 2020 arshville • Marshville with Hwy 74 By -Pass Town o Marshville 1 a teiater Preliminary Report Page CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers V. EXISTING FACILITIES A. Collection System The Town of Marshville owns and operates a sewer collection system consisting of approximately 23 miles of sewer line. There are approximately 750 service connections to the system. The sewer system was begun in 1923. The collection system currently discharges to the City of Monroe wastewater treatment facility. Union County operates and maintains, as the lead 201 agency, an interceptor system that serves Marshville, Wingate and Wampler Longacre. This interceptor system discharges to the Monroe Wastewater Treatment Facility. The City of Monroe's facility has a capacity of 9.0 mgd and discharges to Richardson Creek, Union County has an allocation at the Monroe plant of 1.95 mgd. Marshville, Wingate and Wampler Longacre share this allocation with Union County under separate agreements. Marshville's portion of this allocation is 376,500 gallons per day based on a monthly average. Marshville has a transmission allocation of 490,000 gallons per day to discharge into the Union County interceptor system, Currently, this system is operating near capacity. Union County has proposed upgrades to the three pump stations owned by Union County that serve the eastside area. The total cost of the project is $2.2 million. Marshville's portion of the project cost is $613,278. This includes upgrades to the Salem Creek Pump Station ($356,243), the Meadow Branch Pump Station ($127,342) and the Rays Branch Pump Station ($129,692). Reference: McKim & Creed, Proposed Cost Allocation — Eastside Pump Station Improvements Project, Memo, Decernber 8, 1997. A The existing interceptor system is in need of upgrading to meet not only future demands but also present demands. Currently the Union County interceptor system serving Marshville and others is operating well above design capacity during peak flow periods. A According to Union County's Sewer Master Plan, the pump stations, interceptor lines as well as the treatment capacity reserved at the Monroe WWTP are inadequate to meet the 20 year projected flows for the eastern Union County area, B. Old Marshville Wastewater Treatment Plant Until the early 1980's, the Town of Marshville owned and operated its own wastewater treatment facility. This plant was located southeast of town and consisted of two waste stabilization lagoons and chlorination for treatment. Constructed in 1969 (NPDES Permit Number NC1098 issued in 1966), the old plant had a permit capacity of 0.18 million gallons per day and the lagoons had a design capacity of 7.2 acres, The discharge point was Lick Branch, a tributary to the Yadkin River. The wastewater treatment facility had Town of Marshville Wasiewater Preliminary Report Page CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers a clear compliance history with no notices of violations. The plant was abandoned. because the Town of Marshville was required to participate in the present 201 Project. C. Union C©unty/Marshv erAgreement Tes of the Union County/Marshville Agreement This system was put into place in the late 1970's with an agreement between Union County and the Town of Marshville signed in October 1978. The agreement was for Union County to transport wastewater from Marshville to the Monroe WWTP where the wastewater would be treated under an agreement between Union. County and Monroe. Marshville agreed to pay Union. County for actual costs incurred in connection with the collecting, transporting, monitoring and treatment of the wastewater. The peak flow rate was initially 490,000 gallons per day. What the Agreement Entai The following is a list of items included in the Contract as written in 1978. 1. Union County agreed to transport Marshville's wastewater through county lines to the Monroe wastewater treatment plant. 2. Marshville will be charged the actual cost for transporting and treatment by Union County. Marshville's peak flow is not to exceed 490,000 gpd. This amount can be negotiated if more is needed. 4. Union County agreed to provide Marshville with a bill in a timely manner. Union County has a right to convey waste through Marshville's system. This right will not affect Marshville's allocation. The county will pay Marshville the transport cost. (This gives the county the freedom to serve "around" Marshville.) 6. If the County can not furnish complete service (if they have to restrict flows) the County can reduce Marshville's services, but no more than it reduces its own. 7. The County will allow inspections of facilities and records, 8. The county is to operate and maintain monitoring stations. 9. The County is to install and maintain master meters. 10. Marshville is to construct, own, and operate its own collection system. 11. Payment to the County is based on 0 & M cost. 0 & M cost equals the 0 & M. of lines from Marshville to Monroe, plus 0 & M for allocation of Monroe's wastewater treatment plant assigned to the County plus administrative cost. 12. Marshville is to pay a portion of local and capital financing cost. 13. Marshville will pay part of debt service of any bonds and other obligations. Town of : arshville Wastewater Preliminary Report Page 10 CAVANAUGH & ASS©'CIATES, P.A. Consulting Engineers 14, If Union County received grant monies for any part, Marshville will not have to pay accordingly. 15. The initial cost of any existing facilities owned by Union County, not paid for by grant monies, will be determined and Marshvillewill pay the balance of the initial cost when Union County starts treatment of the Marshville sewage. Straight line depreciation over a period of 30 years will be used. 16. This contract will continue for 30 years from when the system is ready for Marshville's use, If Marshville discontinues discharge to the system before debt incurred by Union County is paid, Marshville will continue to pay Union County its part of the debt until it is paid, or Union County and Marshville can negotiate for Union County to assume Marshville's capacity for the county's own use. 17. The charge for service is Union County's actual cost. 18. Union County and Marshville are to adopt and implement compatible cost recovery systems and industrial users in Marshville will receive the same service as Union County industrial users. 19. If Marshville annexes any area where Union County sewer lines or appurtenances that are owned by Union County, Marshville will within 15 months purchase the Union County lines in appurtenances. Price and payments are described as below: A. Total initial cost determined - depreciated over time from initial service to the time of acquisition (straight-line depreciation with a 40 year life expectancy). The difference between initial cost and depreciation is the balance remaining and the sale price. Within 15 months Marshville will pay 100% of any local funds and 50 % of any grants of the balance remaining. Within five years, Marshville will pay the remaining 50% of grant funds balance. Upon payment of the 100% of local funds and 50% of grant funds, Marshville will take over operation and maintenance. B. Marshville's Capital allotment will not be diminished as a result of an annexation, C. If Union County has to relocate monitoring or metering devices as a result of Marshville's annexation, then Marshville will pay for the relocation and all other related costs. Discussion of Recent Changes to the Agreement. In October 1994, the agreement was revised. The peak flow allocation remained at 490,00€1 gpd. A monthly average of 376,500 gpd treatment capacity was set. The revision of the contract came about on the heels of the discovery that Union County had been overcharging Marshville for some time. There was a legal settlement between Union County and Marshville concerning the overcharges. Town o`'nrshvile Wastewater Prellirttnt Report Page CAV NAUGII + ASSOCIATES, P.A. Consuming Engineers The following items are changes from the original agreement. 1. Peak flow at 490,000 gpd is a transmission capacity. The capacity allotted to Marshville at the Monroe wastewater treatment plant is 376,500 gpd. This is based on a monthly average. If more than the above is needed by Marshville for more than three months in any calendar year, Union County and Marshville will negotiate. 2. Variable charges for treatment are dependent on charges assessed to Union County by Monroe, the utility cost for pump stations and lab analysis of samples. When Union County receives the proposed charges from Monroe, Union County will submit a proposed budged for the Eastside systems to Marshville for the next fiscal year. If Marshville does not agree, they can dispute. 3. Marshville will regulate flow so is does not exceed the established design flow. 4. In lieu of administrative cost, the cost of one clerk will be paid by the Eastside participants (1/4 to each participant). 5. All cost associated with Union. County's collection system will be separate from Eastside transmission system. 6. Costs charged to Marshville are actual cost as follows: A. Monthly variables sewage charges based on the amount of Marshville's discharge. B. Monthly 0 & M charges associated with. Eastside transportation system. C. Monthly depth service — Marshville's part of Union County's transport system and improvements at the Monroe wastewater treatment plant. I. High strength charges — for transport of wastewater of higher strength than domestic strength wastewater. 7. To allocate cost to each participant: A. Union County will calculate total wastewater volume for the year for each participant. Percent for each participant will be determined and used to split the 0 & M cost. This percent is applied to 0 & M cost paid on a monthly basis by each used to Union County for the next physical year. B. Marshville's I & I was determined in the contract to be 1,516 gpd. Monthly flows are to be Marshville's actual meter reading, plus this I & I. Monthly volume charge equals: Flow related test cost. Flow related utility cost. Treatment cost. All of these are multiplied by the adjusted low Town of arrhville aste Ater Prelirninar Report Page 12 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers C. Union County operates and maintains Salem Branch pump station, Meadow Branch pump station and Rays Branch pump station, The 0 & M cost is broken down as follows: 30% of the 0 & M is allocated to the Salem pump station. 35%© is allocated to Meadow Creek pump station. 35% is allocated to Rays Creek pump station Since only Marshville and Wampler Longacre use the Salem Creek pump station, then they split the 30% 0 & M. The other 70% is split by all participants. D. The cost of 25% of one clerk is allocated to Marshville, as well as a percent of two wastewater employees. This is the same percent used to figure 0 & M cost. E. Cost of equipment used for 0 & M of the east side system is included. F. The cost of repairs to flow meters is included. G. Cost of engineering studies for east side system, H. Estimated capital replacement cost for eastside transport system. The flow percent is determined and budget estimate derived. The total divided by 12 months and multiplied by the percent to determine monthly fix charges for each participant. 8. Marshville is responsible for 33% of the initial local cost associated with construction of transport lines to Monroe. Marshville did not participate in the 1993.expansion of the Monroe Wastewater treatment plant. If the plant expands in the future and Union County gets more capacity in the plant, Marshville will have the opportunity to participate in the expansion up to an amount of 50%Q of 490,000 gpd. 10. Marshville is responsible for 25% of Monroe's SOC and will pay its share of future S0C's. 11. Marshville may have to pretreat their waste. Marshville will have to pay any fines or penalties incurred by Marshville or Union County because of a higher strength discharge from Marshville. 12. At the end of the fiscal year, Union County will calculate the actual 0 & M cost of the eastside system. If this cost is more than what Union County collected during the year, Marshville will pay their portion of that cost, based on their 0 & M percentage. If it is less, Marshville will be refunded a portion of the difference based on their percentage. Any violations of capacity at the Monroe wastewater treatment plant will be split by each entity based on the percent determined earlier. 13. There is a procedure set for resolution of disputes. This procedure includes the creation of a dispute resolution committee. The committee is activated by written notice and consist is three members and the dispute is solved by majority vote. Town o Marshville Wastewater Preliminary Report Page CAV AUGH ASSOCIATES, P.A. Consulting Engineers Offer from Union County to Acquire Marsbville's System According to a letter to the Town of Marshville from the Union County Director of Public Works, if the county were to take over the system, the county would: 1. Fund the necessary upgrades to the pump stations, 2. Provide an additional treatment capacity to the Town of l 'larshville through the Monroe WWTP proposed expansion, 3 Rehabilititate the Town of Marshville water and sewer systems with the highest priority equal to the rest of the county system and 4. Maintain a sewer rate equal to what county customers pay. Not stated in this communication by the County is that the county would be taking the system from Marshville, not purchasing. There would be no reimbursement for the system property. D. Financial status of any generalized facility such as water inclusive annual O&M costs, tabulation of users by monthly average categories, etc. The Water and Sewer Operations Budget for 1998-1999 is shown in Table 2. Table 2• Water & Sewer Operations ,Budget eserption $256,800 239,063 To n of Marshville eater Preliminaxr Report Page 14 CAVAUGH & ASSOCIATES, P.A. Consulting Engineers VI. NEEDS ASSESSMENT A. Growth & Development Consideration As was discussed in the population projection section of the report, the Town of Marshville is located strategically to the new Highway 74 Bypass. Utilizing a projected growth increase of 7.12 percent per year generates a total planning year population for the Town of Marshville of 7,342 persons. Without the new bypass and its secondary impact influences, the population is expected to be 4,011 at year 2020. To get a better determination of existing gallons per day per capita flow, the 1997 average daily flow of 220,000 gpd was divided by the 1996 population of 2,710 persons. This generates an effective gallons per day per resident of 81.2 gpd per capita. Similarly, the wet or high month that was recorded in March of 1998 generated a total waste flow of 452,223 gpd for a total gpd per capita flow of 166. The following table summarizes the various flow and growth scenarios. Table 3r Growth Scenarios Population Ave, Dai 2,710 220,000 2,710 452,223 7,342 917,750 Recommend using 1.0 mgd for average daily flow. Note statewide average &5 gpdpc. 166 125 125 Current Average Daily Flow (ADF) Cax. Month ADF Average of 81 & 166 (round up) .-A Marshville with By -Pass For the 2020 planning period, it is recommended that the Town of Marshville accept a 125 gpd per capita flow value. Based on the Marshville with Highway 74 Bypass, it is expected that this required flow at the design year would be 917,750 gpd. For design. purposes, a 1.0 mgd facility is recommended to be constructed. Assuming that the statewide average per capita use is 85 gpd and using 7,342 as the design population at the year 2020 generates a total residential need of 624,070 gpd. If a 1.0 MGD wastewater treatment facility is constructed, this would, in turn, leave a residual for non -specified industrial growthof approximately 376,000 gpd. The 1.0 MGD wastewater treatment facility accounts for an alrnost tripling of the 4"ovn of Marshville's population over the 20 year design life. Town of r°arshvtlle Wastewater Preliminary Report Page 15 CAVANAUGH & ASSOCI S, P.A. Consulting Engineers B. Health & Safety Discussion It is the goal and intent of every community to provide safe and healthy living conditions for all of its citizens. The Town of Marshville, which has and will continue to experience significant growth, will continue to be faced with approval of new residential facilities. With the Growth expanding at a rate that sometimes can exceed the ability for infrastructure to keep up, the pressure to allow residential communities to be constructed on septic systems becomes very real. As growth is expected to continue in the north west portion of town new collection lines will need to be extended to facilitate this growth. With this new growth new wastewater discharge will be generated thereby putting a stress on the existing operating arrangements with Union County and the City of Monroe. The Town of Marshville needs to keep the options of providing for future growth and development and providing for safe and healthy living conditions to be left open. Additionally, those existing customers who are currently on septic systems will most likely begin to experience negative environmental considerations in the future. It will be the charge of the Town of Marshville to constantly provide capacity and collection line options for these temporary septic tank systems. C. System Operation & Maintenance The Town of Marshville will continue to have a portion of its annual operating budget to be consumed by wastewater collection and treatment line items. The current wastewater collection and treatment expenses include: billing and collection of the Town of Marshville customers, operation and maintenance of pump station and gravity sewers within the city limits of Marshville, and coordination and payment of facilities charges to Union County.. If a new centralized wastewater treatment facility is constructed, which is owned and operated by the Town of Marshville, the Town can expect several new operation and maintenance items. These operation and maintenance items are dependent, however, on the type of treatment that is selected. Town ©f Marshville Wastewater Preliminary Report Page 16 CAVANAUGH & ASSOC S, P.A. consulting Engi VII. PRESENTATION OF PRIMARY ALTERNATIVES Four primary alternatives were considered to address Marshville's wastewater concerns: Option A: A Regional Constructed Wetland Wastewater Treatment Facility, Option. B: A Conventional Mechanical Wastewater Treatment Facility; Option C: Continued collection of sewer with discharge into the Union County system for treatment at Monroe (status quo); and Option D: Allowing Union County to acquire Marshville's collection system. Land application has been considered in previous studies, however, due to the poor soils in the area it is not being considered as a primary alternative in this report. A. Description ofAlternati es Option A: Regional Constructed Wetlands Wastewater Treatmegt Facility The Town of Marshville would construct a new 1.0 MGD CWWTF to treat Marshville's anticipated wastewater flows for a design period of 20 years. The proposed discharge would be on Salem Creek. Included would be the construction of a new 12" force main from the existing Salem Creek pump station to the CWWTF site. The alternative is based on the ability of Marshville to acquire the Salem Creek pump station and any additional necessary gravity sewer line. The existing pumps could be utilized for the full 1.0 MGD design flow without the necessary costly upgrades. Speculative discharge limits for the Salem Creek site have been requested from the N.C. Dept. of Environment and Natural Resources, however, costs have been conservatively prepared for tertiary treatment limits. It has become apparent that 1.0 MGD would be maximum feasible CWWTF for the area, limiting flow strictly to existing and future Marshville flows. Option B: Mechanical Treatment Wastewater Treatment Facility The Town would construct a 1.0 MGD mechanical treatment facility to treat Marshville's wastewater flows for a design period of 20 years. The components are identical to those listed for the Regional CWWTF. Long term operations and maintenance costs are expected to be higher for a mechanical treatment plant versus those for a CWWTF. Again, the alternative is based on the ability of Marshville to acquire the Salem Creek pump station and any additional necessary gravity sewer line. Option C: Collect and i tunp Sewer to Union County (Status Quo) This alternative would require Marshville to pay the $613,278 for the proposed pump station upgrades. Currently, Marshville has 378,000 GPD allocated at the Monroe Town of Marshville ste a er Prelim n rry Report Page 17 CAVANAUGH & ASSOCIA I ES, P.A. facility. In order to appropriately compare alternatives, this alterr Marshville to acquire up to 1.0 MGD of treatment capacity at the cost to acquire the necessary treatment capacity was determined to gallons as proposed in Mike Shalati's Decernber 22, 1997 lf Marshville would continue with the current billing arrangement with Union County. In addition to requiring 1.0 MGD of treatment capacity, Marshville would also need to increase transport capacity to 1.0 MGD in order to compare alternatives. As the proposed capital improvements stand currently, these improvements would not upgrade to 1.0 MGD. It is estimated that an additional $1,270,000 will be needed to upgrade transmission lines. Union County has indicated its desire to acquire Marshville's collection system. In return, Union County would offset the entire cost of the purnp station upgrades, acquire additional treatment capacity at the Monroe facility (although no amount specified), and operate and maintain the collection system. Union County would offer the identical sewer rate of $3.30 per thousand gallons plus the base facility charge of $9.25 that it offers other users in the county. B. Design criteria For each of the primary alternative there are some repetitive design characteristics and elements For those options A & B which involve the construction of a new wastewater treatment facility, the following elements are anticipated as design element. 1 A r e.e." 1-N -; 1 - T71 Additio: bar sue hanical h. Town of Marshville Wastewater Preliminary Report Page 18 CAVANAUGH & ASSOCIA S, P.A. Consulting Engineers The mechanical bar screen for the constructed wetlands wastewater treatment facility would have an effective opening of 3/8 to 1 inch. The facultative lagoon system which would serve as the primary treatment unit would utilize two lagoons with a retention time approximately 13 days. The duckweed phase of the constructed wetland wastewater treatment facility would have an approximate detention time of 2.0 days. The duckweed collector would have an effective detention time .005 days. The shallow rooted plant cells, 3.4 days. For a total retention time in the wastewater treatment facility of approximately 18 days. Option B: Conventional Mchancai Wastewater Treatment Facility For the mechanical treatment facility which employees the use of clarifiers for secondary settling the surface loading rate would be established at 350 gpd per square foot. For the filters, they would be designed for a loading rate of 3 gpm per square foot. This would be based on the maximum hydraulic loading of 2.5 mgd. The sludge yield for mechanical wastewater treatment facility is anticipated to be at 0.75 lbs of total suspended solids per lb. of BOD that destroyed. For 1.0 mgd this is anticipated to result in 1600 lbs sludge per day. For sludge return of the mechanical wastewater treatment facility it is anticipated that the sludge return pump station would be required to provide a return rate of between 50 and 125% of the average daily flow. Option C: Collect And Pump Sewer to Union County (Status Quo) The design criteria for this alternative would essentially be flow driven. That is as the flow increases the collection system pumping stations and down stream of pertinent works would need to be upgraded and maintained accordingly. Option. D: Turnover to Union County There is no design criteria associated with the abandonment of the Town of Marshvilles system. The cost associated with the system is dependent upon Union County and the subsequent rates and rate increases would be subject to Union County and Marshville negotiated agreements, Town of Marshvil e Wasiewater Preliminary Report Page 19 CAV AUG H & ASSOCIATES, P.A. Consulting Engineers C. Construction Problems Each of the four primary alternatives has its The two alternatives that incorporate new wastewater treatment facilities would have problems to occur. OptA: Regional Co own characteristic construction technique. construction by the installation of new the largest opportunity for construction cted Wetlands Wastewater Treatment Facility This option would require approximately 43 acres which would include access roads and other infrastructure. While the constructed Wetlands wastewater Treatment facility could be configured to minimize space, it is anticipated that there would still be a large area required to be under construction. Of course, the larger the construction area, the more opportunity for construction related problems to occur. It is not anticipated that rock would be encountered in the areas that are currently under consideration, however, a further and more detailed geotechnical investigation must be performed. Because the cuts are fairly shallow and the depth of basins likewise shallow; it is anticipated that the conflicts with seasonal high groundwater table would be limited. Option B; Conventional Mechanical Wastewater Treatment Facility Dependant upon the hydraulic profile associated with the final layout of the mechanical wastewater treatment facility, it is anticipated that a portion of those structures necessary for the major process units may need to be buried with a wall height of 42 inches. This partial burial would require an evaluation of the groundwater conditions and possible dewatering of high groundwater in the area of construction. The other construction consideration such as rock are expected to be minimal based upon the minimal footprint required for mechanical treatment facility. Option C; Co ct and Pump Sewer to Union County (Status Quo) The Town of Marshville is not anticipated to, see any construction problems associated with this option. This is due to Marshville paying their proportionate share of the cost associated with pump station upgrades, collection line improvements and discharge line improvements in the future. It is anticipated that because of continued growth there will be a need for a wastewater treatment facility toserve eastern Union County in the future. Town ri `M rs, viiieWastewater Prel rnincu Report Page 20 CAVANAUGH ASSOCIATES, P.A. Consulting Engineers Option D: Turning ovens System to Union. County No construction problems would be associated with this option. However, Union County has said the East Side will need to build a wastewater treatment plant in the future. D. Land Requirements Option A: Regional Con t 'ucted \% et(nnds 4 astewater Treatment Facility 30-60 acres Qption B: Con enti 5 — 10 acres a chanical Wastewater Tre Facility Option : Collect and Pump Sewer tv Unio County (Status Quo) No new land required in the short term. However, land would be required for a future East side wastewater treatment facility when the county requires it. Qption D: Turning over the System to Union County No new land required. However, land would be required for a future East side wastewater treatment facility when the county requires it. Town o, Marshvil e *astewater PreliminaryReport Page 21 w�. CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers E. Schematic Layout/Mapping Option A: Regional Constructed Wetlands Wastewater Treatment Facility Figure 4: CWWTF Plan View & Cross Sections WASTE ATER TREATMENT PLANT `Cf_ILMATLC L, T O1ee E Ss.ca,+spa NOTES 3 cat aw=e :, r apt+o., o tom .n «no. ram am„ev Rrc" d+aki.o. 5 a.6.xmR 41ennAp **I On m. 3oY3.33133. S. FC.en wm�WM.**** *Cerro mo Sr ***,utC; eCdi{i (Cf»n r..mh,m,e«a�`�ma n x.ow .a Vim, am a..., mot.aa .tea. na r.., +w, AAA.. :m,o .34335 a,.c.„ mm:sy a ..t .-r paw*. mme woo .x sm..+,t. oho. loom a , .m,wa..,h Ors, za OW WOOED. Atv T 1333 CA... C. Prtnexwva Co�r.,ccsc rt,,x,+* ac rtt.et,u N.*'t. a: f34Y !=isR .,.4333:Rue344., S4.34i1.pn3 3? 44 ,.....a nee 3 hn°,nnsH ;n 44 .,c., (3 at 3. Eucc+vtgmde ". re,34.413 m .am„m, . donlE t of .,ra. ..e+tv,,.,4333t. to 4.,.3E+3 4, tract. WI r a n, anawaa.a,{ �:, evlertaap cnewac�ewa vn5 mcie;,dd, ie va-tauo Town of Marsl v lleWastewater P'relinunar, Report Page 2 igg CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers Option B, Conventional Mechanical Wastewater Treatment Facility Figure 5: Mechanical WWTF Schematic Iti RAS U7 dgc Rccum .yap Station tt To Sludge Disposal To Discharge Point F. Environmental Assessment One of the major focuses of North Carolina Water Quality is the elimination of point source discharges and provision of adequate wastewater treatment for the communities. While Constructed Wetland Treatment, in municipal applications, is relatively new to North Carolina, many states such as Florida,, Mississippi, and Kentucky have been implementing and yielding positive results from the utilization of Constructed Wetlands Treatment technology for many years. The extremely long detention times and ability to buffer the waste is extremely attractive from an environmental perspective. Additionally, a similar Constructed Wetland Facility is operational and meeting significantly better than secondary limits in Walnut Cove, North. Carolina, without the use of tertiary filtration. This plant has been operational since spring 1996. To date, there have been no exceedences of the permit limits. A review of the effluent performance data reveals that during the majority of the review period, the facility has been meeting tertiary limitations. The effluent data is included in the Appendices. The following is an environmental discussion of the impacts of each of the alternatives. This section primarily addresses the adverse impacts associated with each option. Option A: Regional Constructed Wetlands Wastewater Treatment Facility The constructed wetlands wastewater treatment facility will require construction of approximately 30 acres of property. Counting roadways and appurtenant infrastructure, this number approaches 43 acres. Because of the large land area required and associated Town of Marshville Wastewater Preliminary Report Page 23 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers buffers around the wastewater treatment facility, it is anticipated that the opportunity for disturbance of habitat, existing wetland areas, and other highly specialized natural areas is possible. A species survey (both plant and animal) as well as a wetland delineation is anticipated prior to the final option being exercised on the property. During the course of construction, machinery such as bulldozers, scrapers, pans, and other trucks and combustion powered equipment will be on the project site. The project duration is anticipated to be short (within 6 to 8 months) and the environmental impacts are considered to be minimal. The effects on the environment with respect to ultimate system and how it fits in and balances with the environment is an extreme positive and one of the primary considerations for this alternative being carefully considered. The approximate 30 acres of new natural habitat area associated with the constructed wetlands facility are anticipated to greatly outweigh any potential temporary environmental impacts associated with construction. Option B: Conventional Mechanical Wastewater Treatment Facility The construction of concrete basins and piping and discharge facilities does represent a temporary impact to a small area. This impact would be in the form of utilization of combustion engines on the project site, potential for construction noise, and the transport of new materials to the project site. The temporary construction noise and air quality effects are minimal as they relate to the overall operation of positive environmental solutions. There are, however, longterm environmental impacts anticipated such as an increase in decimal level to the area based on the continual operation of rotary positive displacement blowers and other rotating equipment. The mechanical wastewater treatment facility would be designed with sufficient aeration which would provide for the dampening to reduction of any potential negative odors associated with the facility. As mentioned previously, the Union County pumping alternative incorporates the utilization of three main pumping stations. The three main pump stations are pumping raw waste; however, they are equipped with standby power facilities. The potential for negative environmental impact results from the potential failure of these pumping stations, in the event of pump station, as well as stand-by power failure, then the ability for raw wastewater to discharge would be possible. The eight miles of forcernain, which transport raw wastewater, do present conditions for the generation of hydrogen Sulfide gas (H2S), Hydrogen Sulfide is more commonly referred to as the rotten egg odor or sewage gas smell. In areas where the forcemains will be discharging to the gravity collection system, the potential for Hydrogen Sulfide release to the atmosphere is Town of Marshville Wiz tewater Prelinunary Report Page 24 CAVANAUGH ASSOCIATES, P.A. consulting Engineers extremely prevalent. Special coatings in the receiving manholes, as well as odor control systems are quite commonly needed in long forcemain situations. Option D: Turning over the System to Union County If Union County takes over the Town of Marshville's collection system and provides for their uninhibited treatment needs based on their growth projections, then the environmental impacts will be the same as in Option C. If, however, capacity is not made available to the Town of Marshville to keep up with its growth and septic tank systems are approved, then the effect on ground -water quality could be somewhat compromised. G. Capital Cost Estimates for Primary Alternatit e, Option A: l.0 MG J Constricted W+ tland, Wa Floating Aerator Piping & Weir Boxes Flow Measurement & Sampling UV Discharge Effluent Structure Control Building Fine Grading (190,000 SY) Electrical Clearing & Grubbing Lining (1,700,000 SF) Grading (200,000 CY) Plants 12" Force Main Construction. Cost Land (60 AC) Legal, Contingency, Engineering Cost for Wampler Pump Station & Force Main TOTAL PROJECTED COST e Treatment Facili y $25,000 $25,000 $30,000 $125,000 $30,000 $50,000 $190,000 $25,000 $150,000 $727,000 $600,000 $60,000 $350,000 $2,387,000 $150, 000 $513,000 $500,000 $3, 550, 00© Town of Mcrsavaile Wastewater Preliminary Report Page 25 CAV AUGH & ASSOCIATES, P.A. Consu n Engineers Option B; 1,0 MGD Conventional Mechanical Wastewater General Requirements & Mobilization Sitework & Degrit Facility Aeration Basins (2) Clarifiers (2) Sludge Return & Filter Pump Station Tertiary Filters Control Building & Lab Facility Stand-by Power & Electrical Chlorination Dechlorination & Reaeration Sludge Stabilization Basin Instrumentation 12" Force Main Construction Cost Engineering Design Construction Observation Land (10 AC) & RJW Legal Contingency Cost of Wampler Pump Station & Force Main TOTAL PROJECT COST Treatment Facility Option C; Collect and Pump Sewer to Union County (Status Pump Station. Upgrades Additional Treatment Capacity at ]'Monroe to achieve 1.0 MGD Cost to upgrade pump station & force main to 1.0 mgd transmission capacity TOTAL CAPITAL COST Opt on D;Turning over .he System to Union County No capital. cost $150,000 $330,000 $500,000 $400,000 $170,000 $180,000 $200,000 $250,000 $175,000 $250,000 $25,000 $350,000 $2,980,000 $180,000 $140,000 $35,000 $10,000 $330,000 $500,000 $4, 1 75, 000 $61.3,278 $1,063,620 $1,270,000 S2,946,898 Town of Marshville Wastewater Preninar Report Page 26 CAVANAUGH & ASSOCIATES, P.A. Cons t ttthg Engineers IL Operation and Maintenance Costs Annual operations and maintenance costs are described for each of the primary alternatives. These costs do not include the operations and maintenance costs associated with the existing collection system. If a constructed wetlands wastewater treatment facility is selected for the Town of Marshville, the operation and maintenance is reduced significantly. The constructed wetlands wastewater treatment concept utilizes the natural approach of biological waste decomposition through anaerobic, aerobic and facultative microbial life. The influent waste stream would, of course, need to still undergo a rudimentary screening process followed by flow measurement. These operation and maintenance aspects were outlined in the mechanical treatment section. Following the preliminary screening, the wastewater must undergo primary treatment. The primary treatment anticipated for the Marshville system would be a small aerobic lagoon which provides for aeration, then a quiescent zone settling followed by a slight. reaeration zone prior to entrance into the constructed wetlands marsh facility. This highly aerobic zone would be accomplished through either floating aerators or course bubble diffused aeration in an impervious lagoon or tank. The maintenance associated with a floating -type aerator would be lined periodic observation of the aeration equipment and turning off and inspecting the equipment for required greasing of fittings, etc. The aeration equipment that should be designed and installed in the aerobic zone should be equipment that is expected to run 24 hours a day, 365 days a year. Following the preliminary treatment, the wastewater would flow to the natural sectionof the constructed wetlands wastewater treatment facility. In this section which could be a duckweed type treatment flow regime, followed by a bulrush or cattail plant section, the waste is placed in an environment which has an extremely long detention time. The natural nutrient uptake from the plant species breaks down the waste elements specifically nutrients such as phosphorus and nitrogen. There is maintenance around this facility, as it is land intensive. It is, however, only as it relates to mowing and potential animal depravation if those animals begin to cause problems such as borrowing into berms, etc. Following the natural marsh facility, the wastewater would flow to a tertiary treatment facility followed by disinfection. Both of these components would require the same type of maintenance required as described in the mechanical treatment section. Town © orshville Wastewater Pre1r°aninary Report Page 27 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers Salem Creek Pump Station — Powe Pump Maintenance Treatment Plant - Power Treatment Plant - Maintenance Treatment Plant - Operations TOTAL OPERATIONS & MAINTENANCE ($./Yr.) Option ventional Mechaq'ea1Wastewater Treatment Facility $15,330 $8,000 $18,©00 $10,0©0 $75,000 $126,330 If conventional mechanical treatment facilities are constructed, the Town can expect to provide operation and maintenance to the following process units: Manual/mechanical bar screen which will require attention raking and screenings removal and disposal. Influent wastewater pumping which will require electrical power maintenance at the pump station and potential odor control. Influent flowmeasurement through a Parshall flume with an ultrasonic flow meter recording flow. The output for this flow would most likely go to a circular chart recorder which would require daily or weekly chart maintenance to switch the charts, pins, etc. Aeration basin. In most mechanical wastewater treatment facilities, aeration is provided as the primary treatment facility in the flow scheme. In any aeration basin you will have either mechanical surface type aeration or diffused bubble aeration. In either of these, there are bearings on mechanical rotating equipment or blowers with. rotating equipment providing aeration. Operation and maintenance would be in the form of checking grease fittings on bearings, observing the equipment in operation and a routine maintenance plan. Clarification. For the liquid/solid separation circular clarifiers are typically utilized. The circular clarifier is driven by a one to two horsepower worm gear drive unit which rarely needs extensive maintenance other changing the oil. Periodically, the clarifiers needto be taken down and the rotating equipment (skimmer arms, scrapper blades, etc.) need to be touched up and repainted. Tertiary Filtration. Most likely a mechanical wastewater treatment facility for the Town of Marshville would be required to utilize a tertiary filtration basin, This third step in the treatment process will assure high quality effluent, particularly for total suspended solids and BADS that is captured on the suspended solids, Typical To o larsiiville T ` tewwaterPreliminary Report Page 28 1.94 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers operation and maintenance items for tertiary filtration include: periodically coring the filter media to observe its functionality and uniformity and operating the filters in a backwash mode to clean and scrub the media to afford a 50% media expansion for continued filter performance. The equipment necessary to facilitate backwash and normal operation typically includes a rotary positive displacement blower pumps, etc, Greasing and observation of this equipment would be a part of the routine. Disinfection Facilities. While the move in wastewater treatment technology is more towards ultraviolet disinfection, the characteristics of the waste treated, must be carefully considered, If UV disinfection is selected, it is anticipated that bulb cleaning, which involves taking a rack of bulbs out of the wastewater flow stream and removing the film that builds up over time, would improve the transmissivity of light. This is a routine maintenance item. Periodic observation of the equipment for other touch-up paint type items or cleanliness around the facilities is critical. If chlorinationfdechlorination is suggested based on effluent conditions, then chlorine storage and handling becomes a major consideration. Chlorine which is a hazardous chemical, is required to be stored in a safe manner. It is anticipated that this would include a storage building equipped with evacuation fans, alarms, sensors, and scales, The operation and maintenance requires a process safety management plan and training of operators, specifically for work around the facility containing chlorine. Routine process control test, as well as laboratory and NPDES permitting test are required, It is anticipated that a portion of these new laboratory procedures would be "farmed out" to larger facilities or to contract operators. Nonetheless, however, a few of the basic rudimentary operational test must still be performed by the operators. These would include total suspended solids, BOD5, residual chlorine, dissolved oxygen, etc. Salem Creek Purnp Station - Power Purnp Maintenance $15,330 $8,000 Treatment P1ant Power $36,000 Treatment. Plant - Maintenance $10,000 Treatment Plant - Operations $75,000 Treatment Plant - Chemicals $3,000 Treatment Plant - Sludge Disposal $25,000 TOTAL OPERATIONS & MAINTENANCE ($/Yr.) $172,330 Town o " arshville Wastewater "reli r inary Report Page 29 [.54 CAVANAUGH ASSOCIATES, P.A. Consulting Engineers Monthly Fixed Charge Variable Charge $6325.60 $0.92 / 1000 gal [1,000,000 x (30/1000)] x 0°92 + 6325.60 = $33,925 / mo. $407,100 / yr, TOTAL OPERATIONS AND MAINTENANCE ($/Yr.) $407,100 Option 0: Turning over the System to Union Count $3.30 / 1000 gal (per Mike Shalati letter) [1,000,000 x (30/1000)] x 3.30 = $99,000 / mo. $I,188,000 / yr. Plus fixed cost at $9.25 x 1,300 customers = $12,025/ mo. TOTAL OPERATIONS AND MAINTENANCE ($/Yr.) L Net Present Cast C©tnparisan of Primary Alternatives $144,300/yr. $1,332,300 For the basis of comparing alternatives, a 20-year life cycle cost analysis (net present cost) was performed for each alternative. A compounding rate of 8% was used for the analysis. Salvage value was based upon the land cost, and assumed a 50-yr useful life on piping and other materials, The following summarizes the net present cost analysis: Table 4: Net Present Costs of Alternatives native 1.0 MGD CWWTF 1.0 MGD Mech. Facility Collect & Pump to Union County Union Acquires Marshville System $3,550,000 $4,175,000 $2,946,898 $0 $126,330 $172, 0 $407,1.00 2,300 Remaining al ae• Value $1.80,000 $534,000 $75,000 $0 Present Cost $4,751,723 $5,752,427 $6,927,799 080n7 From an economic position, the Regional. CWWTF yields the lowest Net Present Cost by over $1,000,000. This analysis indicates that best long term solution (20 years) for the Town of Marshville is to construct and operate their own wastewater collection and treatment system. As was discussed with Town officials in initial scoping meetings, a significant upfront cost can provide Marshville with a long term cost savings, and just as importantly, their independence. Town of Marshville Wastewater PreReport Page 30 CAVANAUGH & ASSOCIATES, P.A. Consultint Engineers While a CWWTF is the best long tern solution for Marshville, the associated user fees were analyzed to determine the effect on the citizens of the Town. The user fees were analyzed and compared for three of the primary alternatives: Regional. CWWTF, Status Quo and. Union Acquires Marshville System, J. Cost Per User Evaluation This analysis was utilized to evaluate three of the primary alternatives on the basis of cost to the user. The analysis was prepared assuming a 20 year loan from the State Revolving Fund, with an interest rate of 3%, Existing Rate Calculations For an existing rate of $7.25 + (4)($3.80) = $22.45 Current Marshville O&M costs = $224,000/year Must add Marshville O&M costs to the user fees for Alternatives A, B and C ($220,000/12) ÷ 1320 (number of users) = $13,89 per month Option. A; Regional CQnstru edi 'uHands Wastewater Treatment Facility Principal = $$3,550,000 / 20 years = $177,500 / year Interest in the first year of payback = $3,550,000 (F/P, 1 $3,656,500 $3,550,400 $106,500 Debt Service — $1.77,500 + $106,500 = $284,000 / year =$126.330/year Total Annual = $410,330 / year Operations & Maintenance For this analysis, utilized the average daily flow from the previous FY-2.20,000 GPD ($410,330 / yr) x (1 day / 220,000 gal) x (1 yr / 365 day) x 1000 = $5.11 / 1000 gal This excludes the O&M costs for the existing collection system. For avg. use of 5000 gal 1 month, $5.11 x 5 = $25.55 / month Town o'Marshville 'astewater Preliminary, Report Page CAVAAUGH & ASSOCIATES, P.A. Consu rr'ng Engineers Regional CWWTF $25.55 + 13.89 = $39.44 / nnonth Option B; Conventional Mechanical Wastewater Treatment Fa+ llal Principal = $4,175,000 / 20 years = $208,750 / year Interest in the first year of payback = $4,175,000 (F/P, = $4,300,250 $4,175,004 $125,250 Debt Service = $208,750 + $125,250 Operations & Maintenance Total Annual Cost $334,000 / year .$172.330 / year _ $506,330 / year For this analysis, utilized the average daily flow from the previous FY=220,000 GPD ($506,330 / yr) x (1 day / 220,000 gal) x (1 yr / 365 day) x 1000 = $6.30 / 1000 gal This excludes the O&M costs for the existing collection system. For avg, use of 5000 gal / month, $6.30 x 5 = $31.53 / month Mechanical WWTF $31.51 + 13.89 = $45.42 / month Option C: Collect and Pu p Sewer to Union County (Status Quo) $2,946,898 financed at 4.5%0, 20 years Debt Service = $226,546 Union County Fixed — $6,325 Union County Variable = $0.92/mo Union County Annual Cost = $148.764 Total Annual Cost = $375,310 This translates into an $4.67 / 1000 gal fee excluding O&M for the existing collection. system,. For avg. use of 5000 gal. /rnonth, $4.67 x 5_ $23.37 Added to the existing rate, $23.37 + $13.89 = $37.26 / month Town o 'Marshvill Wastewater Preliminary Pepon' Page 32 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers Gets Marshville 1.0 MGD at the Monroe plant and includes pump station upgrades, and can increase over time Option P: Turning over the System to Union County Union Acquires Marshville's System $3.30 x 5 = $16.50 / month + $9.25 base facility charge = $25.75 The user fee excluding O&M for the existing collection system = $25.75 / month ** This option only gets Marshville 778,000 GPD at Monroe's plant whereas Options A, B, and C get. Marshville 1,000,000 GPD. Table 5: User Cost Summa Option A: Regional CWWTF Option 13: Mechanical WWTP Option C: Collect Pump to Union County Option D: Sell System to Union County 6,927,799 $37.26 31.40 Town o/` 'arshville ewater Prelimi. Report Page CAVANAUGH & ASSOCIATES, F.A. Consulting Engineers K. Alternative Selection Matrix The most preferred alternative is the alternative which satisfies the environmental cost and long term operation and maintenance considerations for implementation. The evaluation and presentation of net present cost shows the Constructed Wetlands Wastewater Treatment Facility is the most favorable from a net present cost scenario. In regards to net present cost, Options A, 13, and C are reasonably close from a capital cost and operation and maintenance cost perspective. Due the fact that these costs are so close and that other considerations must be evaluated in the selection of the preferred alternative, Table 7 has been developed to aid in the decision making process. This matrix identifies eight selections or parameter waiting criteria. These are described as below: 1. Expandability - Expandability is the ability for the constructed option to be expanded upon in the future and allow for additional flow and capacity within the existing site. Life Span - Life span is the planning window and long term operation and maintenance window of the facility.. Engineering Concept - Engineering concept is the measure of applicability to normal engineering practices and assuring the solution is technically capable of meeting the design constraints. 4. Environmental Impact - Environmental impact identifies those areas which are potentials for upset and concern. Independence — Independence is a measure of how much control the Town of Marshville will have over its own future. 6. Susceptibility to Upset - Susceptibility to upset is the measure of the buffering or damping affect of the wastewater treatment facility to handle abnormal occurrences of inflow or slow flows into the waste treatment facility.. 7. Ease of Operation - Ease of operation is a measure of how easy it is to operate the facility and how adaptable and user friendly the facility is to operate or direct changes. 8. Net Present Cost - Net present cost is simply a measure of the total cost of the project or life cycle cost. It is calculated by taking the capital cost and associated operation. and maintenance cost and combining those costs to generate the total net present cost. The matrix shows the relative importance in weighing each of these eight parameters. It is most cornrnon the net present cost is the primary decision making tool, and as such, we have weighted it at 50 percent. The remaining decision making factors are distributed Town of MaWastewater PreReport Page 34 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers based on their importance to the long term operation and their ability to rneet existing and proposed conditions. Upon studying the preferred systems analysis matrix, it can be ascertained that not only is the Constructed Wetlands Wastewater Treatment Facility the best alternative from a net present cost standpoint but it is also the preferred alternative overall. The charts accompanying the matrix shows a definite trend towards the Constructed Wetlands Wastewater Treatment Facility. Table 6: Matrix Pa a e e Ability To Expand System Lifespan (0-2) Engineering Concept (0-2 Environmental Impact (0-5) Independence (0-10) Upset Potential (0-6) Operational Ease (0-20) Net Present Cost (0-50) Total Score s 2 5 0 6 20 50 100 Option A Option B Option C Option D 0 10 3 15 10 50 40 90 72.5 5 3 6 20 35' 73 20 10 46 Town ofMarshville Wastewater Prelirninary Report Page 35 CAVAUGH & ASSOCIATES, P.A. Consulting Engineers Alternative Evaluation Matrix 50 45 40 _ 35 ... 30 25 20 15 10 5 0 Ability To Expand System Ufespan En ng Em1v. onm nt& Independence Upset Potential Operational Ease N (0.5) (0-2) culoept (0-2) Impact (0-5) (0-10) (0-6) (0-20) 100 7 0 40 30 2 10 ga ffl3Eiil; a fr Constructed Wetland Facility Mechanical WWTP Status Quo -Union County System Union County Takes Over System is Alternative Evaluation Summary 90 constructed Wetland Facility m Mechanical WWTP us Quo - Union County System p Union County Takes Over System Present Cos (0-50) Town of !arshville 'as ewater Preliminary Report Page 36 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers VIII. PRESENTATION OF PREFERRED ALTERNATIVE Based on the evaluation of net present cost, ease of operation and, other related weighing factors, the construction of a 1,0 mgd Constructed Wetlands Wastewater Treatment Facility is recommended. A. Summary of the Preferred Alternative • Requires 30 to 60 acres of property • Project duration will be short (6 to 8 months) • Environmental impact will be minimal during construction • New natural habitat created will greatly outweigh temporary environmental impacts • Capital cost = $3,550,000 • Operation & Maintenance Cost = $126,330 per year • Net Present Cost = $4,751,708 • User Fee = $39.44 per month B. Environmental Assessment of Preferred Alternative This section outlines the environmental effects of the preferred alternative, Surface Water Quality. The proposed construction of the preferred alternative would necessitate crossing of streams and the disturbance of land at the site of the Constructed Wetlands facility. Although careful erosion control measures will be planned and observed, some runoff from the temporary construction into the surface waters will be inevitable. 2. Groundwater Quality. Septic tanks in the area have a moderate potential for failure because of the poor soils in the area. The failure of septic systems can result in the contamination of groundwater. The preferred alternative, which would reduce the need for new septic tanks in the future, would have a positive effect on groundwater quality in the area. This should result in an overall net benefit to ground water quality. Changes in land use The changes in land use associated with implementation of the preferred alternative are anticipated to be minimal. Wetlands and floodplain, with the exception of crossing of streams by the proposed effluent discharge forcemain, would not be impacted by the project. All construction related activities in wetlands and floodplains would be handled under a nationwide permit as issued by the US Army Corps of Engineers. Towi ofMarshviile Wastewater Preliminary Report Page 37 CAVA AUGH & ASSOCIATES, P.A. ConsuEang Engineers 4. Prime or unique agriculturalland, There should be no detrimental effect to any prime or unique agricultural land as a result of the construction of the preferred alternative.. Public land scenic and recreational areas. The project should have no adverse effect on any public land, scenic or recreational areas. Areas of archeological or historic value. There should be no adverse impact of areas of Archaeological or Historic value. ,Air Quality. During construction of the Constructed Wetland Treatment Facility, a temporary negative impact on air quality will likely arise from dust and the internal combustion engines of construction equipment. These negative impacts on air quality should be minimal and temporary. lloise There will be temporary noise pollution caused by equipment during the construction of the project. The effluent discharge pump station and preliminary treatment units will cause some noise after construction, although this should be very minimal depending on the designs of the stations. In addition, the proposed location of the effluent pump station and treatment areas will be placed in an effort to minimize the disturbance to surrounding neighbors. 9. Water suppliest There are no public water supplies on Salem Creek. 10. Shellfish, fish, wildlife and their habitats, The US fish and wildlife service and habitat conservation program with the NC Wildlife resources commission will be contacted in relationship to this project. It is anticipated that there will be no federally endangered species that might be effected by construction of the project. Any development of the area, which might be enhanced by the availability of additional wastewater capacity, will certainly result in the claiming of some areas that are presently forested. The extent of this type of development cannot be determined. As previously mentioned, the existence of the project may actually reduce the distraction of wildlife habitat by allowing future population to more densely settle in the area. Unavoidable adverse impacts and mitigated measures. Construction of the proposed project will result in some adverse environmental impacts that cannot be avoided. There will be expenditures of fossil fuel and building materials that are permanent in nature. There will be temporary negative effects on air quality and noise pollution during this construction period. There will be some soil erosion in spite of the requirements placed on construction activities. The use of proper control measures and construction practices will minimize the adverse effects of the construction. Town of rshville t° Wastewater Preliminary Report Page 38 CAV. ►NAUG & ASS©CIATES, P.A. Consulting Engineers IX. EAST SIDE SCENARIOS It has been determined that a Constructed Wetlands Wastewater Treatment Facility is the best option for the Town of Marshville. This option has several scenarios that merit a brief look. These scenarios involve the participation of Wampler Longacre. Scenarios including the Town of Wingate were discussed,. It was decided that the possibility of Wingate being involved in the project was slim because of the cost of tranmission lines to the Marshville system. However, Wampler-Longacre would from the construction of Marshville's wastewater treatment facility. Their participation would also be of benefit to the Town. The scenarios are as follows: 1. Only the Town of Marshville participates 2. Wampler Longacre participates at existing useage (600,00 3. Wampler Longacre participates at future useage (1.4 mgd) Can a CWWTF handle poultry waste? d Ultimately, whether Wampler-Longacre is required to pretreat their waste is up to the State of North Carolina, Division of Water Quality. The concern of whether a constructed wetlands wastewater treatment facility can handle the larger amounts of ammonia in animal waste was voiced, when the possibility of including Wampler Longacre in this project. Dr. B. C. Wolverton, PhD. was consulted concerning Wampler Longacre contributing up to 1.4 mgd of poultry waste to a 2.0 mgd CWWTF. Dr. Wolverton of Wolverton Environmental Service, Inc., Picayune, Mississippi, gained his experience in constructed wetlands wastewater treatment through over 25 years with NASA, working on wastewater treatment problems for the Space Station. This and his many years of private work make him an authority in the field worldwide. His comments concerning this particular system are quoted below: "My experience in treating wastewater from chicken processing plants indicates that initial treatment in anaerobic lagoons dramatically reduces RODS and TSS, but significantly increases ammonia nitrogen. However,. when aerated lagoons follow anaerobic digestion, the ammonia nitrogen can be reduced from an average of 78-80 mg/I to an average of 25-28 mg/1. With the two -cell, aerated lagoons followed by treatment in our duckweed/shallow-cell marsh filters, I believe we can reduce ammonia nitrogen levels well below the required 10 mg/I. The BOD5 and TSS should also be similar to the Walnut Cove treatment level that averages Town of Marshville Wastewater Preliminary Report Page 39 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers less than 5 mg/l. We propose additional retention time in the shallow marsh filters to assure ammonia nitrogen reduction below 10 mg/1." Scenario 1: Only the Town of MarshviIle participates Scenario 1 is the same as the Preferred Alternative described above. List below is the "statistics" of this scenario. CWWTF capacity needed = 1.0 mgd Capital Cost = $3,550,000 O&M Cost = $126,330 Net Present Cost = $4,751,723 User Rate for 5,000 gaiions per month = $39.44 Town of Marshville Wastewater Prelirnina,y Report Page 40 CAVAUGH ASSOCIATES, P.A. Consultin Engineers Scenario 2t Wampler Longue participates at exit g seage (600,000gpd) Scenario 2 involves a "partnership" between the Town of Marshville and Wampler Longacre where Wampler commits to participating in a Marshville owned and operated facility that would meets Wampler's existing needs of 600,000 gpd. A 1.6 mgd CWWTF would be constructed to meet these needs. Table 8 shows the capital cost and O&M cost of a 1.6 mgd facility. Table 8: 1.61VMGD Constr t t dd Wastewater Treatment Facilit Floating Aerator Piping & Weir Boxes Flow Measurement & Sampling UV Discharge Effluent Structure Control Building Fine Grading (190,000 SY) Electrical Clearing & Grubbing Lining (1,700,000 SF) Grading (200,000 CY) Plants 14" Force Main Construction Cost Land (90 AC) Legal, Contingency, Engineering Cost of Wampler Pump Station & Force Main $40,000 $40,000 $48,000 $180,000 $48,000 $80,000 $304,000 $40,000 5240,000 $1,163,000 $960,000 $96,000 $400,000 $2,400,000 $150,000 $513,000 $500,000 TOTAL PROJECTED COST $5,213,228 C) & M Cost $201,600 With a salvage value of $270,000, the Net Present Cost i $7,134,662. User Cost = $14.06 Town a, 'arshville Wastewater Preliminary Report Page 41 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers Scenario 3: Wampler Longacre participates at future useage (1.4 ingd) Scenario 3 would serve the Town of Marshville plus Wampler Longacre's future needs of 1.4 mgd. This would require a 2,4 mgd CWWTF. Table 9 shows the capital cost and O&M cost of a 2.4 mgd facility. Table 9: 2.4 MGD Constructed Wetland Wa ater Facility Floating Aerator $60,000 Piping & Weir Boxes $60,000 Flow Measurement & Sampling $72,000 UV Discharge $300,000 Effluent Structure $72,000 Control Building $120,000 Fine Grading (190,000 SY) $456,000 Electrical $60,000 Clearing & Grubbing $360,000 Lining (1,700,000 SF) $1,744,000 Grading (200,000 CY) $1,440,000 Plants $144,000 18" Force Main $450,000 Construction Cost $5,338,000 Land (120 AC) $300,000 Legal, Contingency, Engineering $513,000 TOTAL PROJECTED COST O&M Cost With a salvage value of $360,000, the Net Present Cost is $9,742,945. User Cost = $9.08 $6,851,142 $302,400 Town ofMarshville Wastewater Preliminary Report Page 42 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers X. ARRANGEMENTS FOR PROJECT IMPLEMENTATION The Town of Marshville should continue to work closely with their legislators to keep this project at the front of the list for potential funding. The cost analysis and impact on user fees has shown that this project carries a tremendous potential for lasting financial and independence for the Town. Also, as has been pointed out in the Eastside discussion this projects begins to also surface as a Bi-Regional alternative for the Union County Eastside. This is probably the most exciting aspect. If the Town of Marshville elects to construct their own wastewater treatment plant and begin the operation and maintenance, a multitude of options become available for the other existing users of the Union County collection system. Almost immediately, Wampler Longacre gains the opportunity to expand and grow their business and fully convert to a chicken production operation. This expansion can leverage economic development financing from the NC Department of Commerce - Commerce Finance Department. This can come in the form of infrastructure financing equaling $15,000 per job that is either created or retained. Additionally, the reliability of wastewater treatment and collection capacity to Wampler Longacre is even more apparent when you begin to consider the ultimate wastewater need of 1,400,000 gpd. The existing Wampler to Union collection system capacity will only afford a flow of approximately 1,000,000 gpd. This alleviation of the flow from the collection system will delay the need for those lines to be expanded, a benefit for the Union County system. Additionally, the implementation of the Bi-Regional alternative presents a unique opportunity for the City of Monroe to extend its useful life on the existing wastewater treatment plant. To effect the most productive solution we recommend the following course of action: „ The Town of Marshville secure a statement of intent from Wampler Longacre based on the data and information presented in this report and the follow-up meetings and discussion. 2. If Wampler Longacre agrees to become a part of the Marshville system, then Marshville's investment shall be protected by a guarantee from Wampler in the form of a payment or insurance policy for payment if Wampler Longacre goes out of business. This commitment or insurance is necessary so that the Town of Marshville is not saddled with the debt of a treatment facility that is sized at three times their projected need. When the commitment from Wampler Longacre is secured, the Town of Marshville should serve as the lead agency to assist Wampler in applying for an Economic Development Grant for the expansion of their business. This grant can leverage additional tag on funding. Town ofMarshville Wastewater Preliminary Report Page 43 CAVAI'AUGH & ASSOCIATES, P.A. Cons a ing Engineers 4. The Town of Marshville should concurrently apply for infrastructure financing with both the North Carolina Rural Center, and Construction Grants and Loans program State Revolving Fund (SRF). Both of these sources have been made aware of the potential need for funding. The Preliminary Engineering Report has been crafted in. such a way that these funding sources will require only minor modifications prior to potential funding commitments. 5. Finally, the Town of Marshville should work closely with their Representative to secure the excess funding required through the appropriations process of the General Assembly. b. Once funding has been preliminarily secured, then an Agreement for Engineering Services should be executed and the project design work should be initiated. It will take at least eight months to prepare all of the project documentation and secure a new NPDES permit. The majority of the time is due to the notice and issuance procedure timing that is required by the State of North Carolina Division of Water Quality. Town of Marshville er Preliminary Report Page 44 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers XI. INFRASTRUCTURE FINANCING There are essentially three areas where capital funding for this project can be generated. The first of these sources is from state and federal agencies. The second is directly from the Legislature, and the third is from the users themselves. It is anticipated that there will be, in the end, a combination of all three of these areas which will be required to make the project a reality. Agencies That Fund Water And Wastewater Prvjeets The U S. Department of Agriculture, Rural Development. The objective of this agency is to provide safe and sanitary housing, including water, wastewater, storm water and solid waste facilities to small, rural municipalities serving low and moderate income persons. This funding objective requires a bond referendum and a majority support of the affected citizens. This program in North Carolina was formerly known as the Farmers' Home Administration's program. In 1994-95, the total grant and loan program equated to $68,000,000. 2. The North Carolina Department of Commerce -Division of Community Assistance. The Division of Community Assistance is commonly referred to as the Community Development Block Grant Program (CDBG). The Community Development Block Grants are primarily grants associated with infrastructure improvements for low and moderate income residents, The funding for fiscal year 1994-95 was $14,778,000.. North Carolina Department of Commerce, Commerce Finance Center. The North Carolina Department of Commerce, CFC provides grants to municipalities supportive of industrial growth and development. In Union County, there has been positive support for Commerce Finance and specifically, the industrial growth that has occurred. The potential for Wampler Longacre to be utilized as a potential Economic Development Grant recipient from the Commerce Finance Department could be a very probable alternative. 4. The North Carolina State Revolving Loan Program Division, Division of Water Quality. The State Revolving Loan and Grant Program is the state's portion of the Federal Clean Water Management Loan Program. The State Grant and Loan Program issued a total of grant and loans of $48,1.85,000 in 1994-95. The objective of this program is to administer the U. S. EPA State Revolving Loan Program which provides low interest loans to communities for the construction modification and maintenance of wastewater treatment and collection systems. The State Grants program provides the small communities financial assistance and is specifically tied to those smaller, high -cost grant projects. 5. North Carolina Clean Water Loan and Grant Program. The North Carolina SRF provides states with up to 4% of the State Revolving Fund allocation to manage their Town of Marshville ater Prelitrrinar Report Page 45 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers programs. North Carolina has traditionally funded approximately $20,000,000 in Revolving Grant and Loans, 6. North Carolina Rural Economic Development Center. The North Carolina Rural Center receives its appropriation from the North Carolina General Assembly and has as its charge to provide distressed communities with grants and loans for funding of infrastructure projects. Funding from Legislature Funding from the Legislature is a very positive reality in the financial climate and infrastructure improvements climate for the State of North Carolina. The Town of Marshville should continue to communicate frequently with their Legislators and make this project and the specific needs available for the Legislators to review. At the time of this report, the Legislature is in the short session currently evaluating both Senate and House versions of an approximate 1 billion dollar Water Quality and Infrastructure Improvements Bill. A portion of this bill would be to make funds more readily available to communities such as the Town of Marshville for infrastructure improvements. ,Euuding by the Users The creative use of special assessments offers some unique funding opportunities. The special assessment is a mechanism whereby the governmental agencies can tax or assess the property directly for the improvement. By increasing the value of the real estate, the public agency is granted the privilege of charging the cost of the improvement directly to the property owners. (Reference WEFTEC 94 — Donald F. Roecker, pg. 1) Special assessments can also be tied directly to user charges; and on the majority of the loan payment elements of the federal and state funded program, these are keys to satisfy the debt concerns. Town of Marshville Wastewater Preliminary Report Page 46 pc CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers IX. CONCLUSIONS/RECOMMENDATIONS The Town of Marshville and the surrounding area is expected to experience significant growth in the future and anticipate needing 1.0 MGD by the year 2018. In this Preliminary Engineering Report, four alternatives were discussed for Marshville's future wastewater needs. These options are: Option A: Option B: Option C-: Option D: A Regional Constructed Wetland Wastewater Treatment Facility; A Conventional Mechanical Wastewater Treatment Facility; Continued collection of sewer with discharge into the Union County system for treatment at Monroe (status quo); and Allowing Union County to acquire Marshville's collection system. Option A, constructing a Constructed Wetlands Wastewater Treatment Facility was selected as the preferred alternative based on a weighted evaluation matrix. This matrix considered: 1. Expandability 2. Life Span 3. Engineering Concept 4. Environmental Impact 5. Independence 6. Susceptibility to Upset 7. Ease of Operation 8. Net Present Cost The construction of a 1.0 MGD Constructed Wetlands Wastewater Treatment Facility is anticipated to have an initial cost to users of $39.44 per month. It is recommended that the Town of Marshville pursue applying for funding through the State Revolving Fund (SRF) as well as through The Rural Center. The Preferred Alternative was further analyzed by looking at possible scenarios where Wampler-Longacre participated. The benefit of Wampler Longacre's inclusion is reflected in the decrease in user cost. Table 7: Scenario Scenario Marshville Only Plus Existing Wampler Usage Plus Future Wampler Usage Cost Summaries C pit Cost O $3,550,000 $5,213,228 $6,851,142 $126,3 Fast Net Preset $201,600 $302,400 $4,°751,72 $7,134.,662 $9,742,945 User Cost 39.44 $14.06 $9.08 Town o°s4 arshville Waste r Preliminary Report Page 47 g CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers APPENDIX A: Union County Future Costs Based on Historical Data Table A-1: Historical Union County Costs Initial '82-83 '83-84 '84-85 '85-86 '86-87 ,'87-88 '88-89 Fixed original Treatment CostCost Cost per 1000 $3444.75 $3525.00 $3995.00 $5478.00 $5478.00' $5478.00 "89-90 $5478.00 $5478.00 '91-92 $6604.00 '92-93 $6604.00 $8697.00 '93-94 $6604.00 '96 97 $6210.00 '90-91 '94-95 $6604.00 '95-96 $5155.00 '97-98 $6325.00 $5765.00 $5910.00 $0.80 $0.655 $0.602 $0.861 $0.92268 Figure A-1 shows the historical fixed costs and the trendline set by this data. This trendline shows that the fixed cost increases on average $1,000 every 5.5 years ($181.81 per year) and that the fixed cost being paid presently is below the trendline. 10000 9000 8000 7000 8000 5000 4000 3000 2000 1000 0 Historical Fixed Costs I n86ai '82.63 '83-84 '84-85 '85.86 '86-87 '87.88 '88-89 `89.90 90-91 '91-92 '92.93 "93-94 91-95 95-96 '96-97 '97.98 Year Fixed Coen Town of Marshville Wastewater Preliminary Report Page 48 CAVANAUGH 1 ASSOCIATES, P.A. Consulting Engineers Figure A-2 shows the historical treatment cost per 1,000 gallons and the trendline set by this data. This trendline shows that the treatment cost increases on average $0.10 every 5 years ($.02 per year) and that the treatment cost being paid presently is above the trendline. 1.00 0.90 0,80 0.70 0.60 0.40 0.30 0.20 0.10 0.00 Htstorical Treatment Cost per MO Initial '82-83 '83-84 '84-85 '85-86 '86-87 '87-88 '88-89 '89.90 '90-91 '91-92 "92.93 '93-94 "94.95 '95-96 '96-97 '97.95 Year Using the present fixed cost and treatment cost per 1000 gallons as a base line, the user cost can be estimated for years 5, 10, 15, and 20 to compare to user costs for Options A, B, and C. Fixed cost increases by 181.81 per year. Treatment cost increases by 0.02 per year. Existing fixed cost = $6,325/ month total ($9.25/ month per custome Cttrrertt Customer Treatment Total for Current Customer Fixed Cost 'Variable Cost 5000 Tear Fixed Cost Fixed Cost Increase Cost Increase Gallons $6,325.00 $7,2.34.05 $8,143.10 $9,052. 15 $9,961.20 $13.24 $181.81 27.58 29.41 31.24 Town of Marshville Wastewater Preliminary Report Page 49 CAVANAUGH & ASSOCIATES, P.A. Consulhng Engineers APPENDIX B: Spreadsheets I. Net Present Value 2. Option A User Fee Calculations 3. Option B User Fee Calculations 4. Option C User Fee Calculations 5. Scenario 2 User Fee Calculations 6. Scenario 3 User Fee Calculations Town of Marshville Wastewater Preliminary Report Page 50 O&M Constant Salvage Value at end of design life Salvage Value Constant Town of Mars -twain Preliminary Engineenng Report Net Present Value Analysis Option A.: 1.0 MGD CWWTF CWWTF Construction Cost $ 3,050,000 00 Pump Station & Force Main to serve Wampler $ 500,000 00 TOTAL CAPITAL COST $ 3,550,000 00 Operations & Maintenance O&M Constant 9.8182 Salv-age Value at end of design life Salvage Value Constant 0.2145 126,330.00 180,000 00 NPV = Capital Cost + (O&M)constant - (Salvage Valuerconstant 1.0 MGDCWWTF Net Present Value 4,751,723.21 Option 13: 1,0 MGD Mechanical WWTP WWTP Construction Cost $ 3,675,000.00 Pump Station & Force Main to serve Warnpier 500,000.00 TOTAL CAPITAL COST $ 4,175,000.00 Operations & Maintenance $ 172,330 00 9.8182 534,000 00 0.2145 NPV = Capital Cost + (O&M)constant - (Salvage Value)'constant 1.0 MGD Mech.WWTP Net Pres Value 5,752,4.27,41 n Collect & Pumpto UnionCotu u GO Cost of Pump Station & treatment capacity upgrades $ 1,676,898.00 Cost to upgrade pump station & force main to $ 1,270,000.00 1,0 MGD transmission cap, TOTAL CAPITAL COST $ 2,946,898 00 Operations & Maintenance O&M Constant Salvage Value at end of design life Salvage Value Constant 9.8182 0.2145 $ 407,100.00 75,000,00 NPV = Capital Cost + (O&Mrconstant (Salvage Value)constant Collect & Pump to Union Co. Option D: Union County Acquires System WWTP Construction Cost Pump Station & Forte Main to serve Warnpler TOTAL CAPITAL COST $ Operations & Maintenance O&M Constant Salvage Value at end of design life Salvage Value Constant 9,8182 0,2145 8,927,799.72 $ 1,332,300 00 NPV = Capital Cost + (O&M)'constant - (Salvage Value)constant Pion Scenario 2: 1.6 M © CWWTF CWWTF Construction Cost $ 4,713,228.00 Pump Station & Force Main to serve Wampler $ 500,000,00 TOTAL CAPITAL COST $ 5,213,228,00 Operations & Maintenance O&M Constant Salvage Value at end of design life Salvage Value Constant 9.8182 0.2145 $ 201,600.00 NPV = Capital Cost + (O&M)*constant - (Salvage Value)*constant 270,000.00 1.6 MG© CV N TF Net Present Value 134,662.12 Scenario 3: 2.4 MOD CWWTF CWWTF Construction Cost $ 6,851,142.00 Pump Station & Force Main to serve Wampler $0.00 TOTAL CAPITAL COST $ 6,851,142.00 Operations & Maintenance O&M Constant Salvage Value at end of design life Salvage Value Constant 9.8182 0.2145 $ 302,400.00 NPV = Capital Cost + (O&M)*constant - (Salvage Value)*constant 360,000.00 Town of Marshville Estimated Sewer Rate Calculation Declining Payment Total Loan Cost 3,550,000 Interest Rate 3.0% LoariTerm 20 years Y 4 7 .0 pt n 7,500 $106,500 177500 $101,175 177,500 895,850 77,500 77,500 77,500 77,500 7,500 0 00 77500 90,525 65,200 79,675 74,550 9,225 00 75 ,25 8284,000 $278,675 $273,350 3,025 Option A: 1.0 CWWTF Cost for wetlands, transmission line: $3,050,000 Cost for Wampier PS & force main: $500,000 Total Capital Cost: $3,550,000 Annual Operation & MaIntenanc $126,330 $130,120 34,02 38,044 2,700 5142, 257,31 $24 2,050 5 241,400 $236,075 2 0,7 4 ,4 150, 0 Annual Cost BWable Flow (MGD) $4W.330 0.22 $408,795 0.24 $407,373 0.25 0.27 04, 0,2 03, 26 0, 402, 02, 160,031 1,4 ,832 00, 6 ,777 5 O. 0.40 8400,527 0.4 11000 Gal 6 .4 4,1 ,5 4 .12 2.12 $2. 12 14 1 00 4 7, 00 $42,60 $177 500 , 7,500 7, 0 225,425 74,870 $220,100 7,275 $214,775 4 0,29 .46 0,116 8400,216 O. 0 5209,450 $191.085 26,625 5204,125 0 ,535 7 00,943 0.6 00 $202;723 5401,5230,65 2, 7- MIn.Sewer Bill for 000qalmo. 2 523.79 $22,16 Plant Capacity 1.0 MGD Marshville 1.0 MGD Wampler 0,0 MGD TOTAL Current annual 1.0 MGD ulv. Operation & Number of iaIntertnce Usrs 20, 226,600 $233,398 $20.64 $240,400 19,23 7,93 .72 14. 2, 8 $247,612 55,040 262,692 270,572 278,689 287,050 2 5,662 Cu Total Min. Monthly Sewer Bill for O&M Bill 5000oaWmo 2 .77 120 2268 427 2597 O. .4 4 2 $24,79 $23,44 7 04, 3 277 2,2 .06 $10:34 $9,67 9,05 ,47 , 6 $323,077 $332,770 2,7 ,03t 2973 3181 3404 20,98 $8-79 $8,46 19. 7, 2 2 $1.84 816.89 97 $7.55 518.02 8 20 77,500 815, 93,475 82 4 8402,219 0,69 .5 7,500- 510,650 8188,150 5215,068 $403,218 0,74 77,500 2 $182,825 $T21 ,520 $404,345 0.80 51.39 1,4 1. ;7,43 $6,96 6 , 26 4170 81.27 815.2 374,53 4462 57.00 $14,42 $385,771 4774 86,73 813,70 Town of Marshvitle Estimated Sewer Rate Calculation Declining Payment Total Loan Cost Interest Rate Loan Term 4,175,000 3.0% 20 years Option B: Mechanical WWTP Cost for WWTP, transmission Vine: Cost for Wampler PS & force main: Total Capital Cost: $3,675,000 $500,000 $4,175,000 Plant Capacity 1.0 MGD Marshvitle 1,0 MGD Wampler 0.0 MGD TOTAL 1.0 MGD Year Principle ($). 2 3 $208,750 I. $208,750 $208,750 4 $208,750 $208,75 6 5 $208,7 7 $208,750 $208,750 $208,750 10 12 13 14 15 $208,750 $208,750 $208,750 $208,750 $208,750 $208,750 16 $208,750 17 20 20 50 $208,750 $208,750 Vnterest ($) Total Debt Service 125,250 $334,000 $327,738 $321,475 $315,213 $308,950 2,725 106,463 00,200 Annual Total Billable Operation & Annual Flow Maintenance Cost _(MGD) $172,330 5506,330I 0.22 6.31 $177,500 $505,237 0.24 $5.88 $182,825 $504,300 - 0,25 55,49 5188,310 $503,522 0.27 $5.12 $193,959 $502,909 0.29 $4.78 8 $302,688 $199,778 5502,485 0.31 75 $296,425 $205,771 5502,196 0;33 413 5290,163 5211,944 $502,1©7 _0,35 $75,150 $283,900 $218,302 $502,202 0.38 $68,888 $277,638 $224,852 5502,489 0,40 $62,625 $271,375 $56,363 $265,113 $258,850 $252,588 $246,325 50,100 $43,838 ,575 ,0 $240, 0 $233,800 $245,701 $253,072 $260,665 268,485 $231,597 $502,972 ! 0.43 $238,545 5503,658 0.46 $504,551 0.50 05,660 0.53 506,990 0.57 0 $4.46 $4.17 $3.89 $3.64 $3.40 $3,18 Cost Min.Sewer 0 Gal Bill for 50009allmo. , $31.53 $29.40 $27.43 $25.59 $23.89 $22.31 $20.84 $19,47 $18,20 $17.©2 $15,92 $2.98 $14.90 $2.79 $13.95 $2.61 $13,07 $2.45 $12,24 0.61 $2.30 $510,339 0.65 52.15 $18,788 5227,538 $284',835 5512,37 12525 $2212753 $293,380 $514,655. 0,74 $1,90 ,, i, $6,263 $215,013 '; 5302,182 $517,194 0.80 $1.78 48 Current annual Operation & Maintenance $220,000 $226,600 $233,398 $240,400 $247,612 278,6 $287,050 $295,662 $304,531 $313,667 $323,077 $332,770 $342,753 $10.76 _ $353,035 0,69 $2.02 $10.10 $9.48 $8.90 828 $374,535 Equiv. Number of Users 1320 1412 1511 1617 1730 2268 2427 2597 2778 2973 3181 3404 3642 41 0 Current Monthly O&M Bill $13.89 $13.37 $12.87 $12.39 $9,13 $8.79 $8,46 $8,15 $7,84 $7,55 $7.27 4462 $7.00 $385,771 4774 $6.73 Total Min. Sewer BIII for 5000gal/m©. $45,42 $42.77 $40,30 $37.98 $30.11 $28..44 $26.88 $25.41 $24,03 $22.74 $20.39 2 $17,37 $16.48 $15.64 20 5226,546 Town cf Marshville Estimated Sewer Rate Calculation Declining Payment Total Loan Cost 2,946,898 Interes, Rate 4.5% Loan Term 20 years n . Total Debt Service $226,546 5226,546 6 5226, 7 226, 6 $226,546 0 2 $226, 2 , 226, 226, 6 4 $22 5 8226 226, 226,548 226, 226,546 226,546 Union Monthly Fixed Cost 86,325 2 2 6,325 6, 25 5226 546 $6 325 $226,546 $6,325 226,546 88,32 226,546 325 226,546 88,325 226, 6,325 226 6,32 226,546 $6,32 Option C: Pump to Union County Cost for Pomp Station upgrades $1,676,898 Cost to upgrade & obtain 1 0 MOD transmission capacity $1,270,000 TOTAL CAPITAL COST $2.946,898 Union Monthly Var. Cost ' $0.92 o. .10 20 ,24 Union Annual Cost 148,76' ,20 73 208,4 $2 4,4 2 250,68 268,530 ,27 $2 Thtai Annual Cost 375 310 2,7 0 fllabl (MOD) 0.22 0.24 20.919 O. 3,015 O. 46,346 0.3 $461,038 0. 477,230 0.40 ,076 0.4 4,74' 0 , 3 $536,419 ! O. .4 .74 .2 $3.05 Mylile annualEquiv. Operation & Number 5000gaUmo. Maintenance Users J $23,37 - $220,000 1320 22.27 8228,60 6.7 6, 5.67 .2 3 82.90 $ 4,4 2 .0 2 2,692 $270,572 278, 281,050 29 ,662 4 2 51 2120 242 2778 ,6 7 2 7 52.83 514.115332, Mvffle Total MIn. Monthly Sewer BIll for O&M Blii 5000gailmo. $37.26 7 .48 .05 $10.64 0.24 .64 2,72 .40 30,17 2 2 27. 2 6.02 .49 $25.16 9. .79 $23.62 58.48 822.94 24. 16 8226,546 $226,546,32 1.43 83*105 5515,5510.61 52.783.89 8342,753 3642 $7.84 821.74 7 8226546 $2265466,325 $148 84210834 , 085 82733,03 7. 2 . 8 8226546 226, 55325 52 8456326 $682872 069 828946 5363626 4170 5727 520. ' - 6, 6, 25 8157 84951612 , 4 O. 4 8286 $133074,535 4462 5100 5202 531,975 5764,52 0.80 $2,63 .16 , 5,771 4774 56.73 $19.90 226,546 $6,325 Town of Marshvifle Estimated Sewer Rate Calculation Declining Payment Total Loan Cost Inteaast Rate Loan Terris 5,213,228 3,0% 20 years. Year Principle Interest Total Debt Service $2 ($) ($) $156,397 $417,058 2 $260,661 $148,577 $260,661 $140,757 4 $260,661 $260,661 $260,661 7 $260,661 8 $260,661 9 $260,661 10 $260,661 2,937 $409,238 $4 .4 Scenario 2: 1.6 MGD CWWTF Cost for wetlands, transmission line: Cost for Wampler PS 8 force main: Total Capital Cost: Annual Total Billable Operation & Annual Flow Maintenance Cost (MGD1 $201,600 $618,658 $207,648 " $ $213,877 9 _ $220,294 ,779 09,478 $370,139 101,658 $93,838 $86,01 8 $362,319 $354,500 $346,680 $2 710 8 6,886 296 2 $612,681 $611,669 $240,721 $610,880 $247,943 $255,381 $263,042 $610,262 $609,880 $609,722 11 5260,661 $78,198 $338,860 $270,934 5609,793 12 5260,661 $70,379 $331,040 13 $260,661 $62,559 $323,220 $287,433 $610,654 1.10 0.82 0.84 $4,713,228 $500,000 $5,213,228 $2.07 $2.02 0,85 51,98 ,87 0.89 0.93 0.96 0.98 1.01 $1.84 0 Plant Capacity Marshville Wampler 1.6 MG© 1.0 MGD 0,6 MGD TOTAL MIn.Sewer Current annual I Bill for Operation & 50009al/mo. Maintenance $10.3'4 $10.11 $9.66 7 $8.74 $8.51 $8.28 .04 $1,61 $8.05 $279,062 $610,102 1,07 $1.56 $7.82 $1,52 $7,59 4 $260,661 $54,739 $315,400 $296,056 $611,457 1,14 $1.47 $7.36 15 $260,661,, $46,919 16 $260,661 s. $39,099 17 $260,661 $ 18 $260 19 i280,6 $260,661 279 $7,820 $307,580 $304,938 $299,761 $314,086_. S284«1 2.1 $333 214 276,301 343,211 ,481 507 $612,519 $.613,847 $615,450. 2 $621.988 1.18 1,22 1.26 1.41 $1.43 $1.38 5 $1.21 $7.13 $6.91_ .25 $6.03 $220,000 $226,600 $233,398 $240,400 $247 2 2 $270,572 $278,689 $287,050 $295,682 $304,531 $313,667 1.6 MGD Equiv. Number of Users 4920 5014 5115 '5736 5888 6051 6613 $323,077 6828 $$332,770 $342,753 035 2 4,53." ,771 7057 7567 52 8477 Current Total Mln. Monthly Sewer Bill for O&M Bill 5000ga11mo. $3.73 $3.77 $3.80 $3.84 $3.96 $3,95 $3.94 $3.93 $3,91 $3.79 $14.06 9 0 $13,30 0 $12.89 $12.67 $12.46 $12.23 $12.01 0 7 TOWN OF MARSHVILLE WASTEWATER ALTERNATIVES ANALYSIS Response to Union County Comments (to be included in PER as an Appendix) Revised August 14, 1998 PREPARED BY CAVANAUGH & ASSOCIATES, P.A. 8064 North Point Boulevard, Suite 102 Winston-Salem, North Carolina 27106 IN PARTNERSHIP WITH HIGHLAND ENGINEERING, P.L.C. Post Office Box 559 Monterey, Virginia 24485 CAVANAUGH & ASSOCIATES,P.A. Consulting Engineers Points from Mike Shalati's July 16 letter "The Option D $25,75/month does include O&M for he Town's existing collection system," O&M for Option D is figured as follows: $3.30 / 1000 gal (per Mike Shalati's letter) [1,000,000 x (30/1000)] x $3.30 = $99,000 / mo. $ , ,000 yr. Plus fixed cost charges by county at $9.25 x 1,300 customers = $12, 2 o. $1 00 / yr. Total O&M ($/Yr.) To take out Marshville system O&M: $1,332,300 To simplify the calculation, we will use the highest O&M cost for the Marshville system at $385,771 per year. $1,332,300 - $385,771 = $946,529 Total O&M ($/Yr.) This O&M cost is still higher than Options A, B or C. This change also impacts the Net Present Value of Option D. The recalculation is as follows: NPV = Capital Cost + O&M (P/A, 8%, 20) - Salvage (P/F, 8 20) NPV = 0 + $946,529 (9.8182) - NPV = $9,293,211 Though the Net Present Value lowers considerably for Option D, it is still higher than Options A, B and C. Town ofMarshville Preliminary Engineering Report Page CAVANAUGH ASSOCIATES, P.A. Consulting Engineers 2. "Furthermore, Union County incurred large capital expenditures to build its existing facilities, those facilities are planned to serve the County's needs for the next 20 years. Therefore with the large number of customers that we have added and will be adding in the future due to the County's rapid growth, especially ion the areas where water and sewer facilities exist, we project that our rates will remain at. the current rate for a ling period of time and potentially be reduced due to this projected increase in the customer base." In other words, Union County does not agree that their rates will increase in the fitture. Our calculations are based on historical data and unless there is a guarantee from. Union County that their rates will not go up, we can not do anything but base the projected rates on past experiences. "...1 am willing to recommend to the Board of County Commissioners that if the Town of Marshville is interested in Option D, the Public Works Department will hold the rates for the Town residence at the current proposed rate for a period of 10 years. Should the rates be reduced below the current rate for the County customers, the Town of Marshville rates will be reduced accordingly. In other words, Mike will try to hold rates at the proposed rate for 10 years. Duly noted. Sid Riddick of McKim & Creed's c©nnents (Union County 's Engineer) From a process standpoint, Cavanaugh & Associates suggests that a constructed wetlands wastewater treatment facility is capable of meeting "tertiary, limits". While effluent limits may not have been formally defined for the proposed point of discharge, it is anticipated that a surface water discharge would have summer ammonia limits of 2.0 mg/I. Our experience on the constructed wetlands facility designed by McKim & Creed for the Town of Aurora, North Carolina, shows that effluent ammonia is low; but will not consistently be below 2 mg/I without some subsequent treatment step. In other Words: Questions ability to meet tertiary limits of 2.0 mg/1 amrtronia consistently Town of arshville Preliminary Engineering Report Page 2 CAVANAUGH ,& ASSOCIATES, P.A. Consulting Engineers Attached are the test results for tests conducted at the Walnut Cove WWTP from April 1996 through June 1998. The tests show that ammonia nitrogen (N113-N) has not exceeded 2.0 mg/I in that time frame. The average over the 26 months of testing is in the order of 0.37+ mg/I. The Marshville preliminary design is based on the extraordinarily successful Walnut Cove design. (Ref.: Tom Atkeson Memo July 31, 1998) 2. There is no mention of waste solids handling associated with the constructed wetlands facility. In any biological treatment system, waste stabilization (including removal of carbon and nitrogen) is accomplished in part by converting soluble BOD and ammonia into cell growth. In conventional wastewater facilities, this cell growth is in the form of bio-mass, and excess solids are removed from the process as waste sludge. In a constructed wetlands facility intended to achieve advanced limits, some method of harvesting the plants and removing them from the system would seem necessary. There is no description of how this might be accomplished, or any cost associated with handling the waste bio-mass which would be produced from the process. In other words: No description of haw harvesting will occur or the cost incurred. Questions asked by Lisa Routh to To Atkeson: LMR: How often has Walnut Cove had to harvest? TLA: The Walnut Cove plant has had no need to harvest since it went on line two years ago. None of Dr. W©lverton's multiple WWTPs have had to harvest in the years that he has worked with them. LMR: What have they done with it? TLA: With no harvest required, there has been no pressing need for disposition methods. Dr. Wolverton is working with a number of entrepreneurial individuals/companies concerning methods of harvesting and disposition. He has had some difficulties in those efforts since there has been so little, if any, requirernents for harvesting. LMR: How much did it cost? TLA: There is apparently no data in this area. LMR: Since the plants harvested are great fertilizer & feed base, isn't there a possibility of there being virtually no cost because of demand for the stuff? TLA: Chemical and biological analysis of the "stuff" indicates that great potential for sales exists. As noted above, there isn't any data to back Town of M rsh i1Ce Prrelirninar y Engineering Report Page 3 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers this position up. While studies (see Duckweed Feed Studies attached) indicate your premise to be correct, apparently there is no "demand" data. We have conducted a preliminary review of the capital cost estimates provided for the constructed wetlands and conventional wastewater facilities, We have the following comments: a) With respect to each project, it is intended that the Town of Marshville acquire the Salem. Creek pump station and gravity lines which currently serve the Town and Wampler-Longacre. A cost of $500,000 is included in the budget to replace the capacity allocated to Wampler-Longacre with a pump station and force main, While the estimates from Cavanaugh & Associates do not provide significant detail, it appears that 12-inch force main, which is about the size that should be provided to accommodate Wampler's current and future needs, will cost approximately $41 per lineal foot to construct, In addition, based on our recent experience with wastewater pumping stations in the Union County area, we feel that a station capable of handling the flows from Wampler-Longacre would cost between $500,000 and $750,000. Thus, it is our opinion that the cost allocated for replacement of the W:ampler- Longacre capacity will be significantly higher than the $500,000 indicated in the cost estimates. In addition to the above, it is not clear whether or not Union County would be willing to transfer its assets in the Salem Creek station and gravity lines to Marshville at zero cost. In other words: 1, Thinks cost for° pump station to transfer Wwnpler°-Longacre is too low at $500,000, The force main from Wampler-Longacre to the pump station is approximately 12,000 linear feet. Using a price of $30 per foot, the cost for the force main is $360,000. A generous cost for a 1 mgd pump station is $90,000. \Ve are, in our opinion, being conservative stating the total cost at $500,000. Questions County s willingness to part with the Salem Creek Pump Station & gravity lines. It was fairly clear irr the meeting with Mike Shalati and Sid Riddick that Union County would not give up the Salem Creek pump station and if they did, it would cost. This is a subject we must discuss with Marshville's attorney at the 4:00 meeting Monday, August 3rd. Town of Marshville Preliminary Engineering Report Page 4 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers b) The map in the report indicates that the constructed wetlands or conventional wastewater facilities would be located approximately one mile above the intended point of discharge. The cost estimates do not appear to include the cost of a piping system to get from the treatment plant down to this point. In other words: Cost for piping from the treatment plant to the point of discharge not included. Location of the plant on the map is very much approximate. Negotiations with landowners have not even begun. This is a preliminary report. c) The schematic diagram for the constructed wetlands wastewater facility indicates two aerobic basins piped in series. The cost estimate for this facility indicates "aerator" (singular?) at a cost of $25,000. It is our opinion that for a plant rated at 1 mgd, Marshville would be required to have parallel flow trains, or as a minimum, have at least back up aerators that could be installed in the existing basins in the event of equipment malfunction. The cost estimate does not seem to include these. In other words: I. Is $25,000 capital cosifor one aerator or two? 2. They think parallel flow trains are needed or at least hack up aerators. Cost doesn't include that. $25,000 is for aeration. The aerators themselves are about $7,500 each. The total price covers materials and installation and back-up aerator. d) From our review of the cost for the constructed wetlands facility, as well as the conventional plant, a number of the line items appear to be inadequate to cover the cost we believe appropriate for the construction of a new grass roots treatment facility. Examples include allowances for piping and weir boxes, and other similar planned improvements. In addition, for the constructed wetlands wastewater facility, there appears to be a minimal amount of cost allowed for instrumentation. In accordance with our understanding of DEM requirements, it would be necessary to monitor flow, effluent DO, and effluent pH on any facility with a capacity of 1 mgd or greater. There does not appear to be an adequate allowance for the: instrumentation required in either the estimates for option A or option B. In other words: Town of Marshville Prelinzinaty Engineering Report Page 5 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers . Don't think costs are high enough on (a) piping & weir boxes (b) instrumen(ation. 2. Doesn't think enough instrumentation allowance has been included ,for required monitoring. This is a preliminary report. We believe our numbers and believe the cost is high enough. e) From an overall point of view, we believe the cost estimates for the facilities proposed under options A or B are somewhat on the low side. As an example, the Twelve Mile Creek Wastewater Treatment Plant, recently completed, represents a facility capable of meeting advanced secondary limits similar to those we believe would be appropriate for a discharge on Salem Creek, This facility cost approximately $9.6 million to construct, including allowances for engineering, resulting in a cost per gallon of $3.83. Although this plant does include some provisions for future expansion, in general, to meet cost constraints, the facility was intended to be pretty much self supporting; and I believe it represents a very economical facility for the degree of treatment provided, particularly in today's construction market. By comparison, the cost per gallon of treatment for the 1 mgd conventional mechanical facility included in option B is significantly lower than the unit cost the County experienced on Twelve Mile Creek, By eliminating the cost of the 12-inch force main and the cost of the Wampler pump station and force main from the project (since these are off -site improvements not associated with the treatment plant itself, the total estimated project cost for Option B would be approximately $3,290,000; or $3.29 per gallon. This is about 20% less than the County experienced an its Twelve Mile Creek plant. It therefore seems likely that the estimate for the 1 mgd conventional plant included in the Cavanaugh & Associates report may be substantially low, taking into account inflation in construction costs, which has occurred since the Twelve Mile Creek project was bid, and the expected increase in unit cost per gallon of treatment as plant capacity becomes smaller. A similar review was made of the constructed wetlands facility. Some portions of the narrative description for the constructed wetlands plant suggest that tertiary facilities may be required to meet effluent limits; but the cost estimate does not appear to include allowances for such tertiary facilities. It is our opinion that the indicated cost for the 1 mgd constructed wetlands plant may be low by about the same magnitude as we believe the costs for the mechanical facility are. In other words: Town of Marshville Preliminary Engineering Report Page 6 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers I They think our capital cost is too low for Options A & B. Again, we stand behind our numbers. Some examples to compare with the Twelve Mile Creek bid they provide... 4,000,000 gpd Siler City WWTP ^ $8,400,000 or $2.10/gallon 4,870,000 gpd Boone WWTP = $12,800,000 or $2.68/gallon 500,000 gpd Walnut. Cove CWWF = $790,000 or $1.58/gallon All of these plants were designed for and meet tertiary limits. 2. Don't think costs for tertiary treatment included for The CWWTF lagoons have been sized for tertiar f) No financing costs were identified for alternates A, B, or C. As you know, State SRF requirements call for a 2% line item for closing costs. The 2% is included under administration cost. 4. We have reviewed the O&M costs associated with each of the alternatives: Cavanaugh & Associates acknowledges that laboratory sampling and testing would be ongoing costs of operating either the constructed wetlands or conventional type plants. It is not clear, however, if the cost associated with sampling and testing are included in the total operations and maintenance budgets which are presented. In other words: Where are lab costs shown in the O&M costs ? Lab costs are included under `operations". We have reviewed the net present cost of alternatives presented in Table 4 on. page 30. Our review suggests a number of inequities in the manner in which the alternatives have been compared. These are summarized below: For each alternative, the capital cost is based upon providing an equivalent capacity of 1 mgd in either the treatment facilities or the pumping and transportation facilities to maintain the existing arrangement with Union County and the City of Monroe. Thus, for alternatives A, B, and C, it is assumed that the Town of Marshville would invest capital in year 1. to increase itsavailable capacity to 1 rngd. A more reasonable approach, in our opinion, would be to assume some phasing in the capital cost. For the option of pumping to the City of Town of Marshville Preliminary Engineering Report Page 7 CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers Monroe through the Eastsi'de system, Marshville would not be required to pay for additional capacity in Monroe's treatment plant until such time as it is needed. This could affect the present value calculations substantially. Another significant issue in the Present Cost Comparison relates to the estimated O&M cost. For each alternative, the information in the Cavanaugh report assumes that the operating cost over a 20 year period would be equivalent to a flow of 1 mgd. This is obviously not the case, since according the Cavanaugh & Associates data, current flows in 1997 averaged 220,000 gallons per day. A more appropriate manner to compare alternatives on the basis of net present cost (or present value) would be to estimate the annual O&M for each alternative at year 1 and year 20, to determine the actual present value of operations and maintenance over the cost of the project. By making these adjustments in the alternatives related to pumping to the City of Monroe for treatment, or for Union County acquiring the Marshville system, the net present cost would be decreased substantially. For alternate C, pumping to the City of Monroe, we believe the present cost would be reduced by at least $1.3 million. With the alternative which proposes Union County acquisition and operation of the Marshville system, the present value cost would be decreased by about S4.5 million. Using this same approach for estimating the present value for either of the two treatment facilities would also reduce their net present cost, but by much smaller amounts. In other words: 1. Think we should phase the capital costs in Options C because 1 mgd is not needed in year one. We looked at splitting the cost into three phases as follows: Note: These calculations DO NOT include consideration for yearly inflation. Phase Capital Cos nitial pump station upgrades Upgrade pump station & force main to 1.0 ,270,000 mgd Additiona WWTP capacity at the Monroe ,063,620 Present Value = Phase I Capital Cost + Phase II Capital Cost (P/F, 8% 5) + Phase HI Capital Cost (RIF, 8% 10) + O&M Cost (P/A, 8%, 20) — Salvage Value (PIF, 8%, 20) Tov'n of arsizvi e Preli,ninar Engineering Reporr Pa CAVANAUGH & ASSOCIATES, P.A. Consulting Engineers Present Value = $613,278 + ($1,270,000 x 0.6806) + + ($407,100 x 9.8182) ($75,000 x 0.2145) Present Value = $5,951,210 ,063,620 x 0.4632) We also looked at splitting into two phases as follows since there no real benefit in upgrading the transmission lines when there is no additional capacity at the plant. If we do not consider he impact of the 74 By -Pass, Phase II would need to be initiated no later than Year 10. If the By -Pass is taken into consideration, phasing would not be a possibility. pump station upg Upgrade all to 1.0 mgd 0 Cost $2,333,620 Present Value = Phase I Capital Cost + Phase 11 Capital Cost (PIF, 8%, 100) + O&M Cost (P/A, 8%©, 20) - Salvage Value (P/F, 8%, 20) Present Value = $613,278 + ($2,333,620 x 0.4632) + ($407,100 x 9.8182) ($75,000 x 0.2145) Present Value = $5,675,113 The Present Value of Option A: CWWTF is $4,751,723. Option A is still the preferred option based on Present Value even if Option C is phased. 2. Thinks we should estimate O&M cost using present flows not 1 mgd. During our Meeting with Union County we showed Mr. Riddick the spreadsheets in the back of the report where O&M costs are, indeed, based on actual usage not 1 mgd. He concurred. Another significant issue that should be addressed in the evaluation of alternatives concerns the Town of Marshville's requirements to make capital improvements in its wastewater collection system. Under section I on page 31, the cost per user was estimated by adding the appropriate costs for debt service and O&M for any improvement to the current base rate to determine what the resulting user fees would be. For alternates A, B, or C, it is implied that there would be no capital cost associated with repair and replacement, or major renovation of any of the collection or trunk sewers within the Town of Marshville. If one assumes that the Town of ,arshvil'le Preliminary Engineering Report Page 9 CAVANAUGH ASSOCIATES, F.A. Consulting Engineers same repairs would be made regardless of whether the Town selects alternates A, B, or C, then the relative difference between these alternatives is appropriate. However, comparing any one of these choices to alternate D presents a misleading result, since under alternate D, Union County has offered to acquire and upgrade the Town's system as appropriate, while maintaining the same rate of charge as other County customers pay. In other words: A, B & C do not ittelude repair costs for the Town 's collection system which would not be a factor in Option D. There is approximately $60,000 for yearly repairs included in the $220,000 O&M cost per year. Allowance for extensions is also included in the $220,000. Town ofi arshville Prelimiinaring Report Page 10 NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY April 30, 1999 Honorable Virginia Morgan, Mayor Town of Marshville 201 W. Main Street Marshville, North Carolina 28103 SUBJECT: Town of Marshville Proposed Constructed Wetlands Wastewater Treatment Facility Preliminary Engineering Report Project CS370796-01 Dear Mayor Morgan: The Construction Grants & Loans Section has completed its review of the srrbject Preliminary Engineering Report and has the attached comments. Responses to these comments should be submitted for our review and approval as soon as possible. If you have any questions concerning this matter, please contact Mr. Cecil G. Madden, Jr., P.E. at (919) '715-6203. CG Pe Att.achnient (all ccc's) Cavanaugh and Associates Mooresville Regional Office Allen Wahab DMU/FELL/SRG/SRF Sincerely, CL) T. Allen Wahab, P.E., Assistant Chief for Engineering Branch CONSTRUCTION GRANTS a LOANS SECTION P..O. 60x 29579, RALEIGH, NORTH CAROLINA 27626-0579 PHONE 919-733-6900 FAX 91 9-71 5.6229 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EN PLOVER - 50% RECYCLED/1 ON POST -CONSUMER PAPER Review Comments for Town of Marshville Preliminary Engineering Report Proposed Constructed Wetland WWTP April 30, 1999 The subject PER is presented to support a High Unit Cost Grant application. Legislation associated with this funding also requires an environmental assessment (EA) be submitted. Paragraph .B of the presentation of the preferred alternative is not considered a complete EA. Please see the attached outline for an EA. The proposed project does not qualify as a minimum criteria project. Therefore 19 copies of the PER/EA will be required for departmental review; Once the Division is satisfied with the proposal, a Finding of No Significant Impact (FNSI) must be circulated by the Division through the State Clearinghouse. 2. It appears that the subject project will also require a loan of approximately $550,000. Both the SRF and Bond Loan Programs require a Facilities Plan to be completed and approved. Please see the attached outline for a Facilities Plan. Nineteen copies of the Facilities Plan should be submitted if SRF Funding is intended. 3. When a FNSI is required, funding commitments for the High Unit Cost Grant program are not made until issuance of the FNSI. The remainingcomments on the PER are provided to assist the engineer in generating a Facilities Plan, 4. A copy of the speculative limits must be included in the document. Speculative limits in our file indicate that the facility must meet 5 mg/1 BOD5 and 1 mg/1 NI3-N„ 5. The report indicates the facility is designed very similar to the Walnut Cove WWTP which meets tertiary limits. In the last 1.2 .months, (March 98 through February 99) the Walnut Cove WWTP would have violated the monthly averages three times on BOD5 and twice on NH3-N. 6. In a previous meeting the Consultant suggested that he was willing to add a tertiary filter after the wetlands treatment to provide additional assurance of the facilities ability to comply with the effluent limits. Cost of the filter does not appear in the document. It. appears the filters would assist in reducing potential BOD5 violations; however, it is not clear how the filters would. reduce NH5-N violations. 7. Provide preliminary design calculations for each unit process of the selected alternative. Support design assumptions with documentation from the industry's publications. 8. Provide daily monitoring data from a similar facilities that consistently achieve the proposed effluent limits. 9. Advise how standby power is provided. 10. The eligible cost of technical services will be limited to an allowance established by a fee curve and the actual bid amount for construction contracts. 11. Advise how duck weed is harvested, how much is produced and what method of ultimate disposal is used. This cost should be reflected in the annual O&M cost. 12. As shown in the Monroe 201 Facilities Plan at year 1, the cost of 5000 gallons of treatment would be $17.53 which is $8.22 less than the Marshville Option D. 13. Using S a Planning numbers population projections for Marshville would be as follows: Union Co. Marshville % of County klenburg 1990. 84,210 2160 .0257 511,481 1997. 106,119 2770 .0261 608,567 Projected Annual Growth 2.64% 2000 1 2010. 115,095 1 142,446 3020 .0262 648,305 3926 .0276 776,521 2020 170,660 5100 .030 909,800 Population projections associated with the By -Pass appear to be quite aggressive. A comparison to the City of Clayton was offered, It is noted that The 1-40 / NC 42 intersection is less than 10 miles from Raleigh, while Marshville is 22 miles from Charlotte. 14. Using Construction Grants and Loan's typical method of flow projection we would suggest the following Numbers: Existing Residential Commercial Industrial Growth Total 452,223 Max month ADF' provided by A/E (5100-2770) x 70 (51 00.2770) x 15 (220,000-1.5001/1) x 0.10 10" 0 g Non 1/1 Flow 452,223 GPD 163,100 GPD 34,950 GPD 21,850 GPD 672,123 GPD Existing 452,223 Mar month ADP' proled by A/E 452,223 GPD Residential. Commercial industrial Growth Total (7350-2770) x 70 (7350-2770) x 15 (220,000-15001/0.10 14T of Existing Non I/"I.F1ow 320,600 GPD 68,700 GPD 21,850 GPD 863,373 GPD 15. Assuming population growth to 7350, it would appear that without sewer rehabilitation a 1 MGD facility will only allow approximately 136,600 GPD for Warnpler Foods. If growth is only to a population of 5100 then a 1 MGD facility would only support approximately 327,900 GPD from Wampler Foods. 16. Based on the difference between the Current Max Month ADF of 452,223 GPD and the Current ADF of 220,000 GPD presented in the PER, it appears that the town has significant I/1 problems. The town of Marshville will be required to conduct an evaluation of the I/I using the following screening criteria: a. infiltration is the average daily flow of the three wettest consecutive months minus the expected flow. Expected flow is based on water billing records minus a consumptive loss of 10 to 15 percent. Infiltration greater than 3000 gallons per day per inch -mile (gpdim) of pipe is considered excessive. b. Inflow is typically estimated from flow records following a one -inch rain event. The rain event used for the analysis should be preceded by at least five dry weather days. Inflow is considered excessive if non -industrial instantaneous peak flows at the wastewater treatment plant, following a one -inch rain, exceed 275 gpd. per capita served. This figure represents total flow; do not subtract the baseline or dry weather flow. 17. Where Inflow or Infiltration are determined excessive the town should make commitments to reduce them. Additionally, it is prudent to eliminate these excessive flows prior to placing a new WWTP into service. It should be determined if the County is going to "give" the pump station to Marshville. If not, the cost should be reflected in the cost effective analysis. 19. It appears that the O&M costs for options C and D are based on 1,000,000 from the start. (See Page 30 of PER) It also appears that the $407,100 used in option C also includes capital cost of proposed system. Regarding Appendix B. We suggest the following corrections: Option A: Option C: 1 MGD CWWTF Capital Cost O&M yr 10 $164,832 x 9.8182 Salvage Value $180,000 x .2145 Net Present Worth Collect and Pump to Union County Capital Cost PS & Treatment Upgrade PS & FM O&M yr 10 (no debt) x 9.8182 Salvage Value $75,000 x .2145 Net Present Worth $3,550,000 $1,618,353 $ 38.610 $5,1. 29,743 $1,676, 898 $1,270,000 $2,461,265 16.088 $5,392.075 Option 0: Turning over System to Uni n'County It appears to be based on an annual O&M of 20 years. Debt service should be broken out Assume 20 year average flow of 0.5 MGD Assume first year at 0.22 2 User fee = $412,236 This alternative includes O&M b shvil]e'' yste y It appears that alternatives A & C do not. 00 of 1 Assume: 1320 users x 9,25 x 12 14 a, 0 yr Marshy Year 10 O&M by Union County 250,684 x 9.8182 Capital cost Net Present Worth I for le System $2,461,215 $2,946.898 $5,408,114 Environmmnental Assessment (EA) An EA must be included as a separate section of the PER. Contact the Army Corps of Engineers regarding 404 permit requirements if necessary, An environmental assessment is a concise but accurate document which describes the following items: ,Existing Environment - Describe in concise terms the demographics, topography, land use, soils, geology, surface waters, and groundwater in the project area. Need - Describe the need for the proposed project. Alternative Analysis - Discuss alternatives to the proposed action including the alternative of doing nothing to meet the need. Environrne tal o uence _ State clearly but concisely the environmental impacts of the selected alternative on the project service area. Impacts to be addressed should include at least a brief discussion of the following categories: a) Changes in land use b) Wetlands and floodpiains c) Prime or unique agricultural lands d) Public lands such as parks (state, federal, or local) e) Scenic and recreational areas l� Areas of archeological or historical value g) Air quality h) Groundwater quality 1) Nuisance conditions (i.e., odor, noise, etc.) J) Water supplies k) Shellfish or fish and their habitats 1) Wildlife and their habitats (identify any threatened or endangered species m.) Introduction of toxic or hazardous substances t) Receiving waters o) Indirect or secondary impacts Mitigative 1"+!Ceasures - Describe methods proposed to mitigate or avoid significant adverse environmental impacts. Map - Provide a reproducible 8 1/2x 11 °" site location map showing the site of the proposed project, and any significant features such as wetlands, parks, historic sites, etc. General 201 Facilities Plan Outline A. Summary, Conclusion, Recommendation Summarize the problem and the solution. The facilities plan is considered an engineering report; therefore, the front page or cover should be signed and sealed by an engineer licensed to practice in North Carolina. . Current Situation Collection system description 1. Identify the inch -miles of gravity sewersloutfalls. 2. Identify the age and condition of sewers and pump stations. 3. Provide a history of overflows and bypasses. 4. Identify unsewered areas within the set -vice area that require service due to public health or water quality problems. 5. Identifyall unsewered areas within the city or town limits. Treatment system description 1. Describe the size and type of each unit within the existing treatment process. Identify the capabilities and deficiencies of each unit process, in both the liquid and the sludge trains. Provide a copy of the NPDES limits pages and advise of the ability to comply with the existing limitations. 4. Provide a copy of any SOC which .applies to the facility and summarize any construction requirements with the appropriate schedules. Population and Demographics 1. Identify the current service population (or the population at the time the proposed facility will start operation) for the subject project area, 2. If .m.ultiple treatment facilities are involved, the populations should be broken down by tributary service area.. 3. Compare service population with total population. Infiltration/Inflow (1/1) Analysis Evaluate Infiltration/inflow to determine if they are excessive using the following screening criteria: . Infiltration is the average daily flow of the three wettest consecutive months minus the expected flow. Expected flow is based on water billing records minus a consumptive loss of 10 to 15 percent. Infiltration greater than 3000 gallons per day per inch -mile (gpdim) of pipe is considered excessive. 2. Inflow is typically estimated from flow records following a one -inch rain event. The rain event used for the analysis should be preceded by at least five dry weather days.. Inflow is considered excessive if non -industrial instantaneous peak flows at the wastewater treatment plant, following a one -inch rain, exceed 275 gpd per capita served. This figure represents total flow; do not subtract the baseline or dry weather flow. Rainfall data can be obtained from the State Climate Office through e-mail at sco@cumulus.meas.ncsu.edu or by calling (919) .51.5-3056. Two flow values are of interest: A high peak instantaneous flow can result in a washout of any clarifiers. A high total flow can affect compliance with NPDES flow limits, If excessive is small, provide a schedule for identification and removal and their cost. Removal of excessive should occur prior to placing the new facilities on line. If excessive is large, provide a Sanitary Sewer Evaluation Survey (SSES) prior to completion of the facilities plan. Some sections of the collection system may need repair even if the calculations show I/I is not excessive. Provide a description of current flows as follows: Residential flow should be based on water billing records minus a 10% consumptive loss. 2. Commercial flow should be based on water billing records :minus a 10% consumptive loss. 3. Industrial flow should be based on dual metering to determine consumptive losses. Flow commitments should be taken into consideration as current flows. 4. Non -Excessive as defined above. C. Future Situation Provide 20-year population projections. The Office of State Planning provides population data for each county and municipality which can be accessed on the Internet at: http://www.ospl.state.nc.us/demog Provide flow projections using the following SRF criteria for eligibility: . Provide current flows including non -excessive I/Iand any planned industrial flows with a letter of intent as justification. 201 Plan Outline Page 2 2. Provide 20-year flows and residential growth based on population projections. Typically, this flow value is based on 70 gpd per capita of projected growth in residential population. Provide 20-year commercial growth based on population projections. Typically, tI flow value is based on 1.5 gpd per capita of projected growth in residential population. 4. 10% industrial Reserve (based on 10of current flows excluding I./I). Provide speculative or actual effluent limitations, When applicable, to support the design assumptions. Speculative limits can be obtained from DWQ's Water Quality Section. If a recipient desires to construct a facility larger than necessary for the 20-year planning needs, two items must be provided. Demonstrate that the facility is capable of operating properly at both the current and design flows. Provide a detailed cost estimate for the proposed design and the 20-year design, These cost estimates will be used to develop a Reserve Capacity Cost Ratio (RCCR) factor which is applied to the total project cost to determine the total eligible cost. If a recipient desires to construct a facility smaller than necessary for the 20-year planning needs, four items must be provided. Identify a schedule for construction of each phase. 2. Demonstrate that phased construction is more cost effective than completing the entire project in one phase. Demonstrate that the facility can be operated properly during the transition between phases, 4. Provide a detailed cost estimate for the proposed design and the 20-year design. 1J. Alternatives The applicant must evaluate the following alternatives: 1. No action 2 Optimum operation of existing facilities 201 Plan Outline Page 3 3. Land application 4. Regional System 5. Water Reuse System All other feasible alternatives should also be evaluated, such as upgrading existing facilities, upgrading and expanding existing facilities, and constructing new facilities. Although alternatives to a discharging system may not be the most cost effective, they may be selected on a case -by -case basis due to their environmental desirability. Evaluate sludge disposal alternatives, when applicable. Show how sludge management will comply with the 40 CFR 503 regulations, Provide sludge production calculations and advise what methods will be used to comply with, pathogen and vector attraction reduction. Provide descriptions and preliminary design criteria for treatment plant unit processes and interceptor sewers, when applicable. If total construction cost for the selected alternative exceeds 0 million, the recipient must provide a value engineering study. Provide an analysis of the potential open space and recreational opportunities associated with the project. Typically, participation in a loan program is limited to transport and treatment of wastewater. Funds from the small community set -asides can be used for sewer collection. In order for collection facilities to be eligible for funding, a majority of the flow must be from a community in existence prior to October 18, 1972. If wastewater interceptors are being considered for funding, address the following alternatives: 1. Gravity collection 2. Alternative routes 3. On -site treatment systems 4.. Septic Tank Effluent Purnp (STEP) collection Please note that approval of the facilities plan does not constitute approval of sole source procurement. Plans and specifications must comply with N.C. General Statute Chapter 133, Section 3, prior to their approval. 201 Plan Outline Page 4 E. Present Worth Analysis Demonstrate by present worth analysis the cost effectiveness of the selected alternative,. Base the analysis on a 20-year planning period and use a curreni discount rate of 6.875% with the appropriate compound interest factors. Each feasible alternative and land application must be included in the present worth analysis. The analysis should include the following items: Detailed breakdown of capital costs, include the costs associated with patent fees. 2. Costs for engineering, start-up services, operation & maintenance manual, land and easements, etc. Itemize these costs and include them in the present worth analysis. Currently, the cost of land is generally not eligible under the SRF program.. Exceptions are made for land application of wastewater, land application of sludge, and ,storage of wastewater. . Annual operation and maintenance costs and present worth of those costs. 4. Present worth of replacement costs. 5. Present worth of salvage value. 6. .2% closing fee (SRF projects). F. User Charges and Financial Capability Provide both current and expected user charges for the typical residential customer using 5,000 gallons per month. The user charges must be sufficient to repay the loan. General funds may not be used for repayment. Expected revenue from user charges should be based on the first year's billable llow Anticipated disbursements should include the first year's principal and interest payments, and the first year's operation and maintenance cost. Itemize these costs and provide a basis for the expected user costs. Identify the other sources of funding if the total project cost exceeds the projected SRF loan amount. 201 Plan Outline Page 5 Utile expected user charge exceeds 1.5% of the County's median household income, then the project is considered a high cost project. Therefore, options to reduce the total project cost and annual O&M cost should be considered. Other options could include a High Unit Cost Grant, contributions from other agencies, reduction in service area to include only the most densely populated areas, reduction in scope, etc. A loan under the SRF program cannot be awarded until the user charge system and sewer use ordinance have been approved. A loan from the North Carolina Water Pollution Control Revolving Loan Fund is contingent on the review and approval of the proposed loan by the Local Government Commission. The SRF loan is simple interest. with declining annual payment The interest rate will be < 4%. All real property associated with the project must be acquired in accordance with the Uniform Relocation and Real Property Assistance Act of 1970. The following costs are not eligible for funding under the Act: The costs of acquisition of sewer rights -of -way e., legal, administrative, and engineering). 2. Any amount paid by the recipient for eligible land in excess of just compensation based on appraised value, negotiation or condemnation proceedings. Removal, relocation, or replacement of utilities located on land by privilege. G. Public Participation Public meetings in early stages of the project development are encouraged, These meetings can be regular town board meetings in which the project is discussed. Include a summary of these meetings as part of the facilities plan. One public hearing, with 30-day notification, is required. A copy of the .facility plan should be made available for review by the public at least 15 days prior to the public hearing. The hearing should: I. Identify the problem. 2. Discuss the selected alternative. 3. Identify the size of the projected loan. 201 Plan Outline Page 6 4. Discuss any associated interlocal agreements. 5. Identify the effect this project will have on the monthly sewer bill for a typical residential user. Place an advertisement for the hearing in the local newspaper: I. Identify the timeand location of the public hearing. 2. Advise when and where a copy of the facility plan can be observed. 3. Provide a brief description of the proposed project, 4. Advise how much funding is required and identify the source of 'funding. Provide a transcript or detailed summary of the hearing. Provide an affidavit of publication of the hearing notice. Provide a copy of the resolution from the governmental unit agreeing to implement the selected alternative. H. Environmental Assessment An environmental assessment should be included as a separate section of the facility. plan. Contact the Army Corps of Engineers regarding 404 permit requirements if necessary. An environmental assessment is a concise but accurate document which describes the following items: 1. Existing Environment - Describe in concise terms the demographics, topography, land use, soils, geolog.y, surface waters, and groundwater in the project service area. 2. Need - Describe the need for the proposed project. Alternative Analysis - Discuss alternatives to the proposed action including the alternative of doing nothing to meet the need. 4. Environmental Consequences - State clearly but concisely the environmental, impacts of the selected treatment and disposal alternative on the project service area. Impacts to be addressed should include at least a brief discussion of the following. categories: a) Changes in land use b) Wetlands and floodplains c) Prime or unique agriculturai lands d) Public lands such as parks (state, federal, or local) e) Scenic and .recreational areas f) Areas of archeological or historical value 201 Plan Outline Page 7 g) Air quality h) Groundwater quality i) Nuisance conditions (Le., odor, noise, etc.) j) Water supplies k) Shellfish or fish and their habitats I) Wildlife and their habitats (identify an threatened or endangered species) Introduction of toxic substances ri) Receiving waters o) Indirect or secondary impacts 5. Mitigative Measures - Describe methods proposed to mitigate or avoid significant adverse environmental impacts, 6. Map - Provide a reproducible 8 Vs" x 11" site location map showing the site of the proposed project, and any significant features such as wetlands, parks, historic sites, etc. NOTE: Applications for any required permits such as an NPDES permit, land application sludge permit, or non -discharge permit should be submitted early in the 201 planning process. NPDES permit applications Will not be accepted until departmental review of the Environmental Assessment is complete and the Finding of No Significant Impact (FNSI) is submitted to the State Clearinghouse for circulation. Provide nineteen (19) copies of the 201 Facilities Plan upon submittal. 201 Plan Outline Page 8 PP7tate of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr,, Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Mr. Gregory A. Wilder Town Administrator Town of Marshville 201 North E1m. Street Marshville, North Carolina 28103 Dear r, 'Wilder: July 24, 1998 JUL L Subject: Speculative Effluent Limits Town of Marshville Proposed Wv'"I"P Union County This letter is in response to your request for speculative effluent limits for a proposed wastewater discharge just south of the point where Salem Creek crosses under State Road 1002. The Division has prepared a response to your request for speculative limits at 1.0 and 4.0 MGD. The speculative limits were developed based on our understanding of the proposal in addition to our understanding of present environmental conditions at the proposed discharge location. The Division of Water Quality (DWQ) can not guarantee that an NPDES permit will be issued at the proposed location. Final decisions can only be made after the Division receives and evaluates a formal permit application for the Town's proposed discharge. Enlvironmental Assessments of New Projects Please be aware that you will be required to evaluate this project for environmental impacts before a permit can be issued. Anyone proposing to construct new or expanded waste treatment facilities using public funds or public (state) lands must first prepare an environmental assessment (EA) when wastewater flows (1) equal or exceed 0.5 MGD or (2) exceed one-third of the 7Q10 flow of the receiving stream.. DWQ will not accept a permit application for a project requiring an environmental assessment until the Division has approved the EA and a Finding of No Significant Impact (FONSI) has been sent to the state Clearinghouse for review and comment. If an Environmental Assessment is required, it should contain a clear justification for the proposed facility. It should provide an analysis of potential alternatives, including a thorough evaluation of non -discharge alternatives. Nondischarge alternatives or alternatives to expansion, such as spray irrigation, water conservation, inflow and infiltration reduction or connection to a regional treatment and disposal system, are considered to be environmentally preferable to a surface water discharge. In accordance with the North Carolina General Statutes, the preferred alternative must be the practicable waste treatment and disposal alternative with the least adverse P.Q. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5063 FAX (919) 73 -Q7 An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper Speculative Effluent Limits Town of Marshville Proposed WWTP Page 2 of 2 impact on the environment. If the EA demonstrates that the project may result in a significant adverse effect on the quality of the environment, you must then prepare an Environmental Impact Statement. Mary Kiesau of the Water Quality Planning Branch can provide additional information regarding the requirements of the N.C. Environmental Policy Act. You can contact Ms. Kiesau directly at (919) 733-5083, ext. 567. Speculative Effluent Limits Based on the available information, tentative limits for the proposed discharge to Salem Creek at flows of 1.0 and 4.0 MGD are attached. As a result of the complexities of estimating low stream flows in Union County, the Division requested that the US Geological Survey (USGS) calculate a low -flow estimate at the point just south of where Salem Creek crosses under State Road 1002. The USGS reported the following information: Average Flow Annual 7Qw Winter 7Q,o Annual 30 92 13.5 cfs 0 cfs 0.06 cfs 0.14 cfs This information was used in conjunction with the proposed effluent characteristics to develop tentative limits. Please be advised that the limits and monitoring frequencies on the attached pages were based on the information presented in the speculative limits request. In addition, it was assumed that the proposed WWTP will be a class II facility. This assumption was used to develop an estimate of the monitoring frequencies that would be required for each parameter. A complete evaluation of these limits and monitoring frequencies in addition to monitoring requirements for metals and other toxicants will be addressed upon receipt of a formal NPDES permit application. Should you have any questions or if you need any additional information, please feel free to contact Jeff Myhra at (919) 733-5083, extension 597. Sincerely, David A. Goodrich Supervisor, NPDES Unit Water Quality Section cc: Mresville Regis Central. Files NPDES Unit Files A. (I) SPECULATIVE LIMITATIONS AND MONITORING REQUIREMENTS Permit No. NCOOXXXXX TP at the Town of Marshville. Preparation of these limits does not guarantee that the Division will issue a NPDES permit In addition, it does not guarantee that these limits will remain unchanged if a permit is issued to the Town of Marshville. A complete evaluation of these limits and monitoring frequencies in addition to monitoring requirements for metals and other toxicants will be addressed upon receipt of a formal NPDES permit application. The foliowing table presents speculative limits and associated monitoring requirements for the proposed` During the period beginning on the effective date of the permit and lasting until expiratl serial number 001. Such discharges shall be limited and monitored by the Permittee as s Flow IMGD) B0D, 5 day, 20 C (April 1 Octobe 2 B0D, 5 day, 20 °C (November 1 - March Total Suspended Residue2 NH13-N (April 1. October NH3-N (November 1 - March t. a� Dissolved 0 PH4 en3 Total Residual Chlodi Temperaturm decal Colifo brr Total t ifrogert "(N0 Total Phosphorus 1.0 0 2©0 / 1CI0 Chronic Toxicity Notes: Avera 7.5 mg/l 15.0 mg/I 4 0 mg/I 4001100 ml Sample Locations: E Effluent, I Influent, U — Upstream, D Doi application receipt. The monthly average effluent BODS and Total Suspended Residue concentrations shall not exceed 85% of the respective influent value (85% removal required). e Perini led Selo rized to discharge fromoutfall s rsurerrrerrt < damp Frequency r. Type Continuous Weekly Weekly Weekly Weekly Weekly Weekly Weekly 17 pg/L 2 / Week Daily Weekly Monthly Monthly Quarterly Recording Composite Composite Composite Composite Composite Grab G Grab Grab Grab Composite Composite Composite Beata, Instream monitoring requirements o be determined upon A. (1) SPECULATIVE LIMITATIONS AND MONITORING REQ'UTREMENTS (Continued) Permit No. NCOOXXXXX The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/l. 4 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard u Monitoring requirement applies only if chlorine is added for disinfection. 6 Chronic Toxicity (Ceriodaphnia) PIF at 90 percent; February, May{August, and November. There shall be no discharge of floating solids or visible foam in A. (Ij SPECULATIVE LIMITATIONS AND MONITORING REQUIREMENTS Permit. No. NCOOXXXXX The following table presents speculative limits and associated monitoring requirements for the proposed WWTP at the Town of Marshville. Preparation of these limits does not guarantee that the Division will issue a NPDES permit, In addition, it does not guarantee that these limits will remain unchanged if a permit is issued to the Town of Marshville. A complete evaluation of these limits and monitoring frequencies in addition to monitoring requirements for metals and other toxicants will be addressed upon receipt of a formal NPDES permit application. During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001, Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS. Row (MGD) BOD, 5 day, 29 °C (April 1 - BOD, 5 day, 20 °C (November 1 - Total us ended Residue 2 N Cpril 1 October 31 NH3-N (November 1 - March D ssolv+ed Oxygen3-111 PH4 Total Residual ChIorine5.. Temperature,ac Fecal Coliifprm (geometric Total i#roger% (NO2+NCI3+ To Phosphorus Chronic Toxicity tes: 2 0 Sample Locations: E - Eu= application receipt. The monthly average effluen removal required), arch tt Ave 4.0 5,0 Q mg/1 2.0 mgll 240/100r fitly Average 15,0 mg/I 45.g 460/ © ml 17 pg/L MONITOENTS uretnent' quency Continuous mpte Type. Re rding Weekly Composite Weekly Composite Weekly Composite Weekly Weekly Weekly Weekly 2/Week Daily Weekly Monthly Monthly_ Quarterly Composite Composite Grab Grab Grab Grab Grab Composite Composite Composite Sample Locattort1 I or E 1, E I, E I, E nt, I — Influent, U — Upstream, D — Downstream. Instrearn monitoring requirements to be determined upon BOD5 and Total Suspended Residue concentrations shall not exceed 85% of the respective influent value (85% A. (l) SPECULATIVE LIMITATIONS AND MONITORING REQUIREMENTS (Continued) Per °nit No. NCOOXXXXX 3 The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/1. 4 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. S Monitoring requirement applies only if chlorine is added for disinfection. 6 Chronic Toxicity (Ceriodaphnia) P/F at 90 percent; February, May, August, and November. There shall be no discharge of floating solids or visible fo ther than trace amounts. State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Gregory Wilder, Town Admini5 Town of Marshville 201 North Elrn Street Marshville, NC 28103 In refislornse to your left: hay c alculate;d speculative liI that due to the complexities of Division requested the US Geo Creek at NCSR. 1901. The Div are sumrnanzed below. Since th. .02[)6 (d) c; That 130D5 fin N1"13-N D. O. (a TSS (m' Fecal col, Residual eh pil (nS. U.) mberl8,11 Speculative lin Union County June,. 3, 199 7 tire. Division of Water Quality a proposed 3.0 '1GD discharge to Lanes Creek. ;irrrating low stream flows in the Union County area tl al Survey to calculate a low flow estimate for Lanes ion has received these estimates from the USGS and they Drainage area (ri - 87 Summer 7Q10 (cfsi = 0 Winter 7Q 10 (c 30Q2 (cis) =[7. ed to be positive a discharg conventional constiu H)r r (tigiL) posii. ent i Sumner 3,() 5.0 2,0 4J1 6.0 6.0 30.0 30.0 200 200 17.0 17.0 6-9 f-9 owed la' nts are: '0 naw re00111 1nn nine. pri)toct]() 3 A NCAC 2B hmille fection. An acceptable ) is 1(10% A ehroi pC Box 29535, Rai :icgh. North 0ara9in: 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An E ,,u; I Opp .rtunity° .A!'irrnativ Act . Employer ,w v}.'c Irec,y'cled/ 10% post -consumer paper Please he advised that response to this request does not guarantee that the. I ivision will issue an NPDES permit to discharge treated wast -water into these receiving waters. It should he noted that a new facility involving an expenditure of public funds or use of public (state) lands and having a design capacity of 0.5 MGD or greater (or a facility proposing an expansion of 0.5 MGD or greater), or exceeding one-third of the 7Q:10 of the receiving stream will require the preparation of an environmental assessment (EA) by the applicant. D\\rQ will not accept a permit application for a project requiring an EA until the document has been approved by the Department. of Environment, Health and Natural Resources and a Finding of No Significant. Irrmpact (F(")NSI) has been sent, to the state Clearinghouse for review and continent. I'he EA should contain a clear ju: of potential alternatives which should inc alternatives. In a.ddit.ion, an EA should s for it addre restore may be al technolo', county the connecting to regi de a tl.R. aw how water' inflow/infiltration reductions have been considered. Nondisc spray irrigation, water conservation inflow and infiltration reductie: regional treatment and disposal system, are considered to he environm.enu surface: rvater discharge. As mentioned in previous correspondence, the LI :master plan document includes Marshville as part of the serviced area. Theme Town is encouraged to communicate with Union County on these endeavors. In accordance with the North. Carolina General Statutes„ the practicable waste treatment and disposal alternative with the least adverse impact on the environnmcnt is required to he implemented. If the, EA demonstrates that the project may result in a significaarmt. adverse affect on the quality of the environment, an Environmental Impact Statement would he required. Michelle Suverkruhhe of the Water Quality Planning Branch can provide, further information regarding the gee uirement.s of the. NC' Environmental ntal Policy l DVVQ is planning a basin vide water quality rmmanagement initiettive. Our schedu]e le rricntation. in the Yadkin River basin is set famr I` 98. The plan will attempt to e es of point. and nonpoint pollutants where deemed necessary to protect or quality standards. In addressing interaction of sources, wa.steload allocations d. Those facilities that ,already have committed to high levels of treatment likely to he affecley.d. Due tem time rmttttmerota,s zero flow streams in the ;ontinuc:s to urge all dischargers irm ilrmiorm (caurm.ty to consider I facilities or seek other nondischar e altcrrmaativcs SrS If there are an Andy McDan ad cc: I1=looresviIlc I e< acmnal Office Ce.rifK [nit rnmrts anrt rmtr`,rC Files n 733-5083 ext 1 facility and an an n of non-discharg and preferab n County the please feel free. to State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 24, 1996 Gregory Wilder, Town Adrn Town of Marshville 201 North Elm Street Marshville, NC 28103 Subject: Speculative limits 7Q10 flow request -Lanes Ck. Town of Marshville, NC Union County Dear Mr. Wilder: Thank you for your letter dated July 15, 1996 which clarifies the proposed WWTP's discharge location on Lanes Creek. As I discussed with you over the phone, many streams in Union County including Lanes Creek flow through a geologically unique area of North Carolina which is noted for its low stream flow. In fact some streams in this area actually lose flow as the area drained increases. Due to the complexities involved in estimating low flows in this area of the state, the Division of Water Quality (DWQ) has requested the assistance of the US Geological Survey (USGS) in calculating a 7Q10 flow statistic for the point where NCSR 1901 crosses Lanes Creek. As you mentioned in your letter the Town has a water supply impoundment on Lanes Creek upstream of the proposed discharge. Although the Town is currently not withdrawing water, the DWQ must consider the possibly that the Town may reactivate the water intake facilities went assessing the assimilative capacity of the receiving stream. After the USGS provides the Division with information on the natural stream flow of Lanes Creek we will evaluate the need, if any, for a minimum release from the impoundment. If the USGS provides the DWQ with a positive (?.0.45 cfs) 7Q10 flow, a model for a proposed 3.0 MGD discharge of treated effluent to Lanes Creek will be developed. A 7Q10 estimate less than 0.05 cfs will involve incorporating the DWQ's regulation for zero flow streams (NCAC 2B .0206 (d)). Please note that the USGS may require up to four weeks before returning a low flow estimate to the Division. As you may be aware, Finkbeiner, Pettis & Strout Consulting Engineers has prepared a sewer system master plan for Union County. A draft plan was submitted to Mike Shalati, Union. County Public Works Director, and to the Division on April 2, 1996 for comments. The plan details a regional approach towards handling the County's waste- water treatment needs through the year 2015. Marshville and Wingate were considered in the plan as part of the eastern Union County service area. The Town of Marshville is strongly encouraged to work with the County towards the goal of developing regional solutions to wastewater treatment and disposal in order to avoid the proliferation of new wastewater treatment plants. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper ei f toon t t i you have yquestions or 1733- M illRegional ice Pempits .a d EngineeringUnit Central Files Andrew McDaniel Environmental Model State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Direc 1u4 & July 5, 1995 Jo_ A'ii) Hugh Montgomery, Administrator Town of Marshville 201 North Elm Street C;i1.0.4 Marshville, North Carolina 28103-1116 Dear Hugh: I'm writing to follow up our meeting last week in Marshville. As always it was a pleasure to see you and discuss the nitty-gritty of .small community issues* Since we met, 1 have looked into your best course for pursuing advice and assistance from the Division of Environmental Management (DEM) concerning Marshville's need for wastewater capacity. I spoke first with Rex Gleason, Water Quality Supervisor in our Mooresville Regional Office, because he is really on the front lines in terms of awareness of wastewater problems in Union County. Rex and I discussed the three options you outlined: possible new discharge at Lane's Creek, possible new land application system, or increasing capacity in Union County's transmission lines to Monroe. He suggested that the town's best direction would be to work things out with the county because costs for land application appear to be high, and chances for a new discharge anywhere in your area are very slim. I asked if it would be useful to request new speculative lirnits on Lane's Creek in light of the fact that it is no longer a water supply. He was doubtful, but he referred me to other staff in the central office for more information about your questions. I spoke next with Don Safrit, who directs permitting efforts in the Water Quality Section here in Raleigh. Don is very familiar with the overall situation in Union County, and he reiterated Rex's opinion that Marshville's best option will be to work things out with the county; When I asked him about new speculative limits he indicated that although results are unlikely to change because of the stream's reclassification, the town is .welcome to request new speculative limits, Both Rex and Don are of the opinion that our hands are tied in terms of regulating Union County's flow conditions. Union County holds a DEM permit to operate a collection and transmission system, and as long as their operation of that system is not causing harm to the environment or public health (or is otherwise not in violation of that operating perrnit) then DEM has no grounds to get involved. If Union County's flow were causing problems at Monroe's treatment plant, Monroe would have grounds for complaint to the county, but that would still be an issue of intergovernmental business and not an issue for DEM. P,O, Box 29535, Raleigh, North Carolina 27626-0635 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunrfy Affirmative Action Employer ark recycled/ 101 post -consumer paper Hugh Montgomery July 5, 1995 page 2 As far as the Construction Grants and Loans Section is concerned, we would gladly discuss financing any viable wastewater facility project with you and town officials. However, at this point it appears that any facilities you could build would only be more expensive than facilities considered two years ago -- and which were found to be financially unviable at that time. -Unfortunately, as long as there is no dramatic evidence of pollution problems being caused by Union .County's transmission system, DEM's ability to address Marshville's concerns seems to be limited, .At this point, it appears that the town has few options other than to reopen negotiations with Union County officials. If your good faith efforts fail (or have failed), the town may need to consider taking legal action. You may wish to consider assistance through a dispute settlement service, as a less costly option to litigation. In summary, DEM staff feel that the best longterm option for M.arshville is to continue treating wastewater at Monroe, via Union County's transmission system. They agree with your assessment that a land application system is probably too expensive to meet your needs and they suspect that a new discharge point on Lane's Creek would only be possible with very strict treatment and flow limits, Don Safrit has offered to meet with you, Mayor Griffin, and any other appropriate officials if you would like to hold further discussion on these points. I hope this infomiation will be helpful as you pursue discussion of Marshville's wastewater concerns. If anyone has any questions, please let me know by calling 919-733-6900 x 611. Yours truly, Eric Stockton, Manager Small Cornrnunity Outreach cc: Bobby Blowe j.ex GleasEL Don Safrit a: \marshy litr State of North Carolina Department of Environment, Health and Natural Resources Mooresville Regional Office Jarnes B. Hunt, Jr., Governor Jonathan B, Howes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT December 21, 1995 CERTIFIED MAIL RETURN RECEIPT REQUESTED The Honorable Charles H. Griffin, Mayor Town of Marshville 201 North Elm Street Marshville, North Carolina 28103-1116 Subject: Notice of Violation and Recommendation of Enforcement Illegal Construction of Sewer Line Extension Town of Marshville Union County, NC Dear Mayor Griffin: This letter is to inform you that the Town of Marshville is in violation of North Carolina General Statute (NCGS) 143-215.1(a)(2) by constructing a sewer line extension prior to obtaining a permit from the Department of Environment, Health, and Natural Resources, Division of Environmental Management. Please be advised that this Office is preparing a recommendation for enforcement for the violat4= The Mooresville Regional Office, Water Quality Section staff has contacted Mr. Hugh Montgomery, Administrator of the Town of Marchville, and learned that the Town has constructed approximately 1,500 feet of force main to serve Bakery Feeds, Inc. Mr. Montgomery was advised to cease all sewer construction activities until a permit is issued to the Town. Please be advised that NCGS 143-215.6A provides for a civil penalty assessment of not more than ten thousand dollars ($10,000.00), or ten thousand dollars ($10,000.00) per day when the violation is of a continuing nature, against any person who is required but fails to apply for or to secure a permit required by NCGS 143-215.1. If you have an explanation for this violation that you wish to present, please respond in writing within ten (10) days following receipt of this Notice. Your explanation will be reviewed and if an enforcement action is still deemed appropriate, your explanation 919 North Main Street, Mooresville, North Carolina 28115 Telephone 704-.663-1699 FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post-cOnsumer paper The Honorable Charles H. Griffin Page Twe December 1, 1995 will be forwerded to the Directorwith the enforcement package for his consideration. Please address your response to Mr. D. Rex Gleason, Water Quality Regional ional u vi c , at the address shown below. Should you have any questions regardingthis matter, Please do not hesitate to contact either Mr G. T. Chen, Mrs Gleason, or me at(704) -16 Sincerely, B. Keith vereasn, Regional Supervisor' cc: Union County Health Department. Sob Sledge, Compliance Group, DEM gtc