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NCG500176_Regional Office Historical File Pre 2018
Miefisel F. Easley Governor VMllliam G. Ross Jr., Secretary Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality NOV 1 5 2001 Mr. Robert Fariole Burlington Industries, Inc. P. O. Box 21207 Greensboro, NC 27420 NOV w s 2001 Subject: Rescission of NPDES General Per Permit Number NCG500176 Burlington Industries, Inc. — Mooresville Plant Iredell County Dear Mr. Fariol Reference is made to your October 9, 2001 request for rescission of the subject NPDES General Permit. In your letter you state that the facility was sold in June 2001 and the new owners do not desire to retain permit coverage. In accordance with your request, NPDES General Permit NCG500176 isrescinded, effective immediately. Thank you for your assistance in bringing this matter to resolution.. We apologize for not consolidating this action with that noted in our October 24, 2001. correspondence regarding permit NCG 172O1. If you have questions, please contact Bob Sledge at (919) 733-5083, extension 547 or the Water Quality staff in our Mooresville Regional. Office at (704) 663-1699. Sincerely, p.Gregory J. Thorpe, PhD. cc: Iredell County Health Department Mooresville; Regional Oftice w/attachments= Stormwater & General Permits Unit Operator Training and Certification Point Source Compliance Bob Sledge - wlattac Mr. Roosevelt Childress, EPA Central Files - wlattachments Fran McPherson, DWQ Budget Office Cherokee Investment Partners II, L. P. n Customer Service 1 800 623-7748 Division of V ter Quality 1617 Mail Service Canter Raleigh, NC 27699-1617 (919) 733-7015 Burlington Industries Inc. Mr. Michael Landis Environmental Regional Supervisor North Carolina DEHNR Mooresville Regional Office 919 North Main Street Mooresville, NC 28115 Executive Offices PO Box 21207 DV OF WATER QUALITY Greensboro, NC 27420 DIRECTORS OFFICE October 9, 2001 Certified Mail Return Receipt Requested Subject: Burlington Industries, Mooresville Plant (NPDES Permit No. NCG500176): NPDES Boiler/Cooling Water General Permit Cancellation Dear Mr. Landis: The purpose of the letter is to inform your office that the Mooresville Facility was sold to Cherokee Mooresville, LLC on June 1, 2001. It is Burlington's understanding that Cherokee Mooresville, LLC does not plan to operate any of the previously permitted sources at the facility and thus does not plan to transfer ownership of the NPDES General Permit No. NCG500176(See attached letter from Cherokee Mooresville, LLC). Burlington is therefore requesting that the NPDES Permit (No. NCG500176) be rescinded. If you have any questions for Burlington please contact Tim Holland at 336-379-2563. The environmental contact at Cherokee Mooresville, LLC is John Gallagher at 919-743-2547. Robert Fariole Corporate Director of Engineering cc: Harold Vaden - 3330 Tirn Holland - 3330 John Gallagher - Cherokee Mooresville, LLC Preston Howard — DEHNR (Raleigh) Page 1 Cherokee vesen Partners 11, i .P. October 5, 2001 A. Preston Howard, Jr. P.E. North Carolina Department of Environment and Natural Resources Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1641 Re: Cancellation of NPDES Stormwater Permit No. NCG500176 Burlington Industries, Inc. — Mooresville Plant 702 ©berliu .a d Suite 150 Raleigh, NC 27605 (919) 743-2500 (919) 743-2501 (Fax) Dear Mr, Stevens: The purpose of this letter is to request cancellation of NPDES Stormwater Permit No. NCG500176. This permit is for discharge of cooling tower and boiler blowdown and similar wastewaters associated with hydroelectric (boiler) operations at the plant site. Recently, Cherokee -Mooresville purchased the Burlington Industries — Mooresville Plant located in Mooresville, Iredell County from Burlington Industries, Inc. Cherokee plans to re -develop the site for commercial use. Prior to our acquisition of the plant, production operations had stopped and operation of the boilers had ceased. The boilers are permanently off-line and there will be no discharge of cooling tower and boiler blowdown and similar wastewaters. Please find enclosed with this letter a similar letter from Burlington Industries, the current permit holder, requesting cancellation of the stormwater permit. If you have any questions, please contact John Gallagher, P.E., our engineering manager, at (919) 743-2547, or myself directly at (919) 743-2505. Sincerely, ‘44( (f4 hen C. Cadwallader anaging Director Burlington Industries Inc, Mr. Michael Landis Environmental Regional Supervisor North Carolina DE%INR Mooresville Regional Office 919 North Main Street Mooresville, NC 28115 44, ©i, a Executive Offices Po Box 21207 Greensboro, NC 27420 October 9, 2001 Certified Mail Return Receipt Requested Subject: Burlington Industries, Mooresville Plant (NPDES Permit No. NCGI702©1): NPDES Stormwater General Permit Cancellation Dear Mr. Landis: The purpose of the letter is to inform your office that the Mooresville Facility was sold to Cherokee Mooresville,. LLC on. June 1, 2001. It is Burlington's understanding that Cherokee Mooresville, LLC has determined that the Stormwater Permit for the Facility is no longer required, and thus does not plan to transfer ownership of the NPDES General Permit No. NCG17O2O 1 (See attached letter from Cherokee Mooresville, LLC). Burlington is therefore requesting that the NPDES Permit (No. NCG 17112©1) be rescinded. If you have any questions for Burlington please contact Tim Holland at 336-379-2563. The en at Cherokee Mooresville, LLC is John Gallagher at 919-743-2547. Robert Fariole Corporate Director of Engineering cc: Harold. Vaden - 3330 Tim Holland - 3330 John Gallagher - Cherokee Mooresville, LLC 'Vert. T. Stevens — DEHNR (Ra.Ieigh) Fran McPherson - — DEI-INR (Raleigh) n Page 1 Cherokee avestnaent Partners October 5, 2001 Kerr T. Stevens North Carolina Department of Environment and Natural Resources Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1641 Re: Cancellation of NPDES Storrnwater Permit No. NCG170201 Burlington Industries, Inc. — Mooresville Plant .P. 702 Oberlin Road Suite 150 Raleigh, NC 27605 (919) 743-2500 (919) 743-2501 (Fax) Dear Mr. Stevens: The purpose of this letter is to request cancellation of NPDES Storgnwater Permit. No. NCG 1702©1. Recently, Cherokee -Mooresville purchased the Burli astes Inc.Con ries — M plans oor itleo r Plant l located in Mooresville, lredell County from Burlington Indust the site for commercial use. Prior to our acquisition of the plant, all production operations had ceased. The facility is currently vacant and there are no ongoing industrial activities, boiler operations or other storrnwater pollution exposures at the facility that require permitting. Please find enclosed with this letter a similar letter from Burlington Industries, the c holder, requesting cancellation of the storrnwater permit. If you have any questions, please contact John Gallagher, P.E. our engineering manager, at. (919) 743-2547, or myself directly at (919) 743-2505. Sincerely, hen Cadwallader aging Director P NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES INVOICE Annual Permit Fee This annual fee is required by the North Carolina Administrative Code. It covers the administrative costs associated with your permit. It is required of any person holding a permit for any time during the annual fee period, regardless of the facility's operating status. Failure to pay the fee by the due date will subject the permit to revocation. Operating without a valid permit is a violation and is subject to a $10,000 per day fine. If the permit is revoked and you later decide a permit is needed, you must reapply, with the understanding the permit request may be denied due to changes in environmental, regulatory, or modeling conditions. Permit Number: NCG170201 Terry Fripp Burlington Industries 3330 W Friendly Ave Greensboro NC 27410 Annual Fee Period: Invoice Date: Due Date: Annual Fee: 8/1/2001 to 7/31/2002 September 19, 2001 October 19, 2001 $80.00 Notes: 1. A $20 00 processing fee will be charged for returned checks in accordance with the North Carolina General Statute 25-3-512. 2. Non -Payment of this fee by the payment due date will initiate the permit revocation process. 3. Remit payment to: NCDENR -Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 4. Should you have any questions regarding this invoice, please contact the Annual Administering and Compliance Fee Coordinator at 919-733-5083 extension 210. 1.4 411110114*1141.4. 41.1.4.1414114111.401111114141111.1.41114 $ 410.411.4.111111114114411,1414 4111 1.1411.41114 44 44 44• 41141414 444 •411141.11.4141.1.11. ANNUAL PERMIT INVOICE (Return This Portion With Check) Permit Number: NCG170201 Terry Fripp Burlington Industries 3330 W Friendly Ave Greensboro NC 27410 Annual Fee Period: Invoice Date: Due Date: Annual Fee: Check Number: 8/1/2001 to 7/31/2002 September 19, 2001 October 19, 2001 $80.00 Burlington Industries Inc. Mr, Michael. Landis Environmental Regional Supervisor North Carolina -DEHNR Mooresville Regional Office 919 North Main Street Mooresville, NC 28115 Executive t?lra P© Box 21207 Greensboro, NC 27420 October 9, 2001 Certified Mail Return Receipt Renuested Subject: Burlington Industries„ Mooresv°iile, Plant (NPDES Permit No. NCG170201): NPDES Stormwater General Per Cancellation DearLandis The purpose of the letter is to int:orm your office that the Mooresville Faciltty was sold to Cherokee Mooresville, LLC on June 1, 2001. It is Burlington's understanding that Cherokee Mooresville, LLC has determined that the Stormwater Permit for the Facility is no longer required, and thus does not plan to transfer ownership of the NPDES General Permit No, NCG170201 (See attached letter from Cherokee Mooresville, EEC). Burlington is therefore requesting that the NPDES Permit (;No. NCG170201) be rescinded, If you have any questions for Burlington please contact Tim Holland at 336-379-2563, The environmental contac at Cherokee Mooresville, LLC is John Gallagher at 9 1 9-743-2547. Robert Fariole Corporate Director of Engineering. cc: Harold Vaden - 3330 Tim Holland - 3330 John Gallagher - Cherokee Mooresville., EEC Kerr T. Stevens — DEI-1NR (Raleigh) Fran McPherson - DEHNR (Raleigh) Page 1 Cherokee Investment Partners I .P. October 2001 Kerr T. Stevens North Carolina Department of Environment and Natural Resources Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1641 Re: Cancellation of NPDES Storn water Permit No. NCG170201 Burlington industries, Inc.. — Mooresville Plant Dear Mr. Stevens: 702 € lx r}srm Road Raleigh. NC 27605 (91 )1 74 3-25( 0 (919) 743-2501 (Fax) The purpose of this letter is to request cancellation of NPDES Storntwfater Permit No. NCG 170201. Recently, Cherokee -Mooresville purchased the Burli in lbiooresviIle, Iredell County from Burlington Indus site for commercial use. ndustries — Mooresville Plant located nc. Cherokee plans to re -develop the Prior to our acquisition of the plant, all production operations had ceased. The facility is currently vacant and there are no ongoing industrial activities, boiler operations or other stoniiwater pollution exposures at the facility that require permitting. Please find enclosed with this letter a similar letter from Burlington Industries, the current permit holder, requesting cancellation of the stormwater permit. If you have any questions, please contact John Gallagher, P.E., our engineering manager, at (919) 743-2547, or myself directly at (919) '743-2505. Sincerely, phen C`: Cadwallader anaging Director PIP111111.11 NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES INVOICE Annual Permit Fee This annuai fee is required by the North Carolina Administrative Code. It covers the administrative costs associated with your petmit. It is required of any person holding a permit for any time during the annual fee period, regardless of the facility's operating status. Failure to pay the fee by the due date will subject the permit to revocation. Operating without a valid permit is a violation and is subject to a $10,000 per day fine, lithe permit is revoked and you later decide a permit is needed, you must reapply, with the understanding the permit request may be denied due to changes in environmental, regulatory, or modeling conditions, Permit Number: NCG170201 Terry Fripp Burlington Industries 3330 W Friendly Ave Greensboro NC 27410 r Or) Annual Fee Period: Invoice Date: Due Date: Annual Fee: 8/1/2001 to 7/31/2002 September 19, 2001 October 19, 2001 $80.00 Notes: I. A $20.00 processing fee 'will be charged for returned checks in, accordance with the North Carolina General Statute 25-3-512. 2. Non -Payment of this fee by the payment due date will initiate the permit revocation process. 3. Remit payment to: NCDENR -Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-.1617 4. Should you have any questions regarding this invoice, please contact the Annual Administering and Compliance Fee Coordinator at 91,9-733-5083 extension 210. "I-1,i Firti.1“141111,11“." 4ni "tinidt“.1.1.11t4t1.41,11.11“111.11,1,1411,,,M,“itt.1“1,1“,11,4., gtk4g0kAkt,A41,194t.“14f4t,1*ItYk,t1,1“ ANNUAL PERMIT INVOICE (Return This Portion With Check) Permit Number: NCG170201 Terry Fripp Burlington Industries 3330 W Friendly Ave Greensboro NC 27410 Annual Fee Period: Invoice Date: Due Date: Annual Fee: Check Number: 8/112001 to 7131/2002 September 19, 2001 October 19, 2001 $80.00 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality JUL James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Philip H. Klein Burlington Fabrics, Inc. P.Q. Box 21207 Greensboro , NC 27420 Dear Permittee: July 24, 1997 Subject: Certificate of Coverage No. NCG500176 Renewal of General Permit Mooresville Plant Iredell County In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6, 1983, If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application, Unless such demand is made, this certificate of coverage shall be final and binding, The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the subject facility. The Division may require modification or revocation and reissuance of the Certificate of Coverage. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below at (704) 663-1699. Once discharge from your :facility has ceased, this permit may be rescinded. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact the NPDES Group at the address below. Sincerely, 4,11L--- 4 A. Preston. Howard, cc: Central Files Mooresville Regional Office NPDES File Facility Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 (919) 733-5083 FAX (919) 733-0719 pedhnr.state.nc.us An Equal Opportunity Affirmative Action Employer 50°/0 recycled / 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE NO. NCG500176 TO DISCHARGE NON -CONTACT COOLING WA i ER, COOLING TOWER AND BOILER BLOWDOWWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-21.5.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Burlington Fabrics, Inc. is hereby authorized to discharge boiler blowdown, cooling tower blowdown and other similar wastewaters from a facility located at Mooresville Plant 476 South Main Street Mooresville Iredell County to receiving waters designated as subbasin 30706 in the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1, 1997. This certificate of coverage shall remain in effect for the duration of the General Permit. Signed this day July 24, 1997. /)01,1-4 A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Mooresville Regional Office James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Linda Diane Long, Regional Manager DIVISION OF ENVIRONMENTAL MANAGEMENT December 16, 1994 Mr. Bill McGuire Plant Manager Burlington Industries Post Office Box 540 Mooresville, North Carolina 28115 Subject: Industrial Site Inspection Burlington Industries Pretreatment WWTP City of Mooresville NPDES Permit No. NC0046728 Iredell County, NC Dear Mr. McGuire: An Industrial Site Inspection was conducted at the subject facility on December 16, 1994 by John Lesley of this Office and Joe Pearce of the Division's Central Office. The inspection was conducted as a follow-up to actions taken by the Division documented in a Notice of Violation (NOV) issued to Burlington Industries on January 6, 1994. Burlington Industries' staff are to be commended for the manner in which the concerns noted in the NOV have been addressed. All pretreatment facilities appeared to be excellent condition. Should you have questions relative to the subject inspection please do not hesitate to contact Mr. Lesley at (704) 663-1699 or Mr. Pearce at (919) 733-5083. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor cc: Rickie Stutts, City of Mooresville Joe Pearce, Pretreatment Group JL 919 North Main Street, Mooresville, NTorth Coral 28115 Telephone 704-663-1699 FAX 704-663-6040 An Equai Opportunity Affirmative Action Employer 50% recycled/ ➢+O post -consumes paper C, pOMMUNIT'k.' State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Manager James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director MR, PRYOR MILLNER BURLINGTON FABRICS INC. P.O. DRAWER 540 MOORESVILLE. NC 28115 Dear Permittee: EP 3 0 1993 September 30,1993 Subject: BURLINGTON FABRICS INC. Certificate of Coverage NCG500176 General Permit NCG500000 Formerly NPDES Permit NC0005941 Iredell County The Division of Envirorunental Management has recently evaluated all existing individual permits for potential coverage under general permits currently issued by the Division. 15A N.C.A.C. 2H .0127 allows the Division to evaluate groups of permits having similar discharge activities for coverage under general permits and issue coverage where the Division finds control of the discharges more appropriate in this manner. The Division has determined that the subject discharge qualifies for such coverage. Therefore, the Division is hereby issuing the subject Certificate of Coverage under the state-NPDES general permit no. NCG500000 which shall void NPDES Permit NC0005941. This Certificate of Coverage is issued pursuant to the requirements of North Carolina and the US Envirorunental Protection Agency Memorandum of Agreement dated December 6, 1983 and as subsequently amended. If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to submit an individual permit application, associated processing fee and letter requesting coverage under an individual permit. Unless such demand is made, this decision shall be final arid binding. Please take notice this Certificate of Coverage is not transferable. Part II, E.4. addresses the requirements to be followed in case of change of ownership or control of this discharge. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. Construction of any wastewater treatment facilities will require issuance of an Authorization to Construct from this Division. Failure to abide by the requirements contained in this Certificate of Coverage and respective general permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. Please note that the general permit does require monitoring in accordance with federal law. The monitoring data is not required to be submitted to the Division unless specifically requested, however, the permittee is required to maintain all records for a period of at least three (3) years. Post Office Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled - 10% post -consumer paper Paget MR. PRYOR MILLNER BURLINGTON FABRICS INC, Certificate of Coverage No. NCG500176 The issuance of this Certificate of Coverage is an administrative action initiated by the Division of Environmental Management and therefore, no fees are due at this time. In accordance with current rules, there are no annual administrative and compliance monitoring fees for coverage under general permits. The only fee you will be responsible for is a renewal fee at the time of renewal. The current pen -nit expires July 31, 1997. This coverage will remain valid through the duration of the attached general permit. The Division will be responsible for the reissuance of the general permit and at such time, you will be notified of the procedures to follow to continue coverage under the reissued permit, Unless you fail to follow the procedures for continued coverage, you will continue to be permitted to discharge in accordance with the attached general permit. The issuance of this Certificate of Coverage does not preclude the Perrnittee from complying with any and all statutes, rules, regulations, or ordinances which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, the Coastal Area Management Act or any Federal or Local other governmental permit that may be required. If you have any questions or need additional information regarding this platter, please contact either the Mooresville Regional. Office, Water Quality Section at telephone number (704) 663-1699, or a review engineer in the NPDES Group in the Central Office at telephone number 919/733-5083. cc: Mooresville Regional Office Central Files STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCGSJ00CI CERTIFICATE OF COVERAGE No. NCG500176 TO DISCHARGE NON -CONTACT COOLING WAFER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMIINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulatior promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, BURLINGTON FABRICS INC. is hereby authorized to discharge non -contact cooling water, cooling tower and boiler blowdown wastewater fro facility located at in accordance BURLINGTON FABRICS INC. lredell County to receiving waters designated as the UT DYE BRANCH/YADKIN-PEE DEE RVR BSN ith the effluent limitations,monitoring requirements, and other conditions set forth in Parts 1, I1, III ar IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective November 1, 1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day, September 30, 1993. efA. Preston 1-iowar'r., P.E.,Director Division of Environmental Management By Authority of the Environmental Management Commission State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh„ Nottl.Paritobriv27611 lames G. Martin, Governor William W Cobey, Jr, Secretary July 17, 1989 Mr, Pryor Millner P.0, Drawer 540 ,i1rJ.SM Mooresville, NC 28115 MMEA:1 Subject: Permit No. MC0005941 Burlington Fabrics, enc. Iredell County Dear Mr. Millner: R. Paul Wilms Director In accordance with your application for discharge permit received. on March 13, 1989, we are. forwarding herewith the subject State - NFDES permit, This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and. the US Environmental Protection Agency dated December 6, 1983. If any parts , measurement equencies or sampling requirements contained in this permit arn unacceptable to you, you may request a waiver or modification pursuant to Regulation 15 NCAC 213 .0508(b) by written request to the Director identifying the specific issues to he contended, Unless such request is made within 30 days following receipt of this permit, this permit shall be final and binding, Should your request be denied, you will have the right to request anndjudicntory hearing, Please Lake notice that this permit is not transferable. Paxt II, 0,3. addresses the requirements tobe followed. in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits. which may be required by the Division. of Environmental Management or permits required by the. Division of Land Resources, Coastal Area Management Ace or any other Federal or LocaJ governmental permit that may be required. If you have any questions concerning this pornit, plense contact. Mr, Dale Overcash at telephone number 919/733-5083. Sincerely, CleR[GINAL SIGNED BY DENNIS R. RAMSEY R. Rill Wilms cc: Mr. Jim, Patrick, EPA Mooresville Regional Office. Pollution Pi ion Pays P.O. Box 27687, Raleigh, North Carolina 270.1-7687 Telephone 919-733-70t5 An Equal Opportunity Affirmative Action Employer Permit No. NC0005941 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERM 1._. T To DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the p.r avisions of North Carolina General Statute 143--215. 1, other, lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, 8 hereby author): ed to discharge wastewater from A fan), ity locate Burlington Fabrics, Inc. 476 South Main Street Mooresville iredell County to receimving waters designated as an unnamed t:r:ibutary to Dye Branch the Yadkin -Pee Dee River Basi.za ita accordance with conditions set forth in, Parts I, moni.t.o r.%.�g requirements, and other reof. This permit shall become effective August 1, 1989 This permit and the author i ation to discharge sha 1 expire at midnight. on June 30, 1994 Signed this day July 17, 1989. R. Division of 8`nvi.ro By Ai.ithor:itv of the 'Env. a.gement: -tart Management Com Permit No, NC0005941 SUPPLEMENT TO PERMIT COVER SHEET Burlington. Fabrics, is hereby authorized to: 1. Continue to discharge boiler blowdown from outfall 001, and cooling tower blowdown from outfall 002 and 003 located at Burlington Fabrics, Inc., 476 South Main. Street, Mooresville, Iredell County (See Part III of this Permit), and 2. Discharge from outfall 001, 002 and 003 at the location specified on the attached map into an unnamed tributaryto Dye Branch which is classified Class "C41 waters in the Yadkin -Pee Dee River Basin. r' [, A. EFFLUENT LIMITATIONS AND MONITORING REQUIRENENTS Final NPDES No, NC0005941 During the period beginning onthe effective date of the permit and lasting until expiration the Permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the. Permittee as specified bellow; Effluent Cbaracteristics Flow Temperature Total Residual Chlorine *** M3 Lbs/day Monthly Avg. Daily Max. Di Other Units (Spec Monthly Avg. Daily ** onitorinz Measurement Sample *Sample Frequency Type Location THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. Sample locations: E - Effluent, U - Upstream, D - Downstream Monthly instantaneous E Monthly Grab E, U, D Monthly Grab The temperature of the. effluent shall be such. as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. Monitoring requirements only apply if chlorine is added to the cooling water: The perm.ittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the, cooling water (See Part 111 of this Permit). The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab samples. There shall be. no discharge of floating solids or visible foam in other than trace amounts. Flow Temperature Total Residual Chlorine * * A. (2). EYFLUENT LIMITATIONS AND MONITORING REQUIRE1KNTS Final NPDES No. NC0005941 During the period. beginning on the effective date of the permit and lasting until expiration the Permittee is authori7ed to discharge from outfall(s) serial number(s) 002. Such discharges shall be limited and monitored by the Permittee as specified below: EffluentCharacteristics Discharge Limitations Lbs/day Other Units (Specify) Measurement Sample '41ffiple Av Dai Monthly Avg, Daily Max. Frequency Type Location Monthly Instantaneous E ** ** Monthly Grab E, U, D *** *** Monthly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. Sample loc .s: E - Effluent, U - Upstream, D - Downstream The temperature of the effluent shall be such as not to cause an increase in the temperature of the. receiving stream of more than 2.8 degrees C and in. no case cause the ambient water temperature to exceed 32 degrees. C. *** Monitoring requirements only apply if chlorine is added to the cooling wa The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than 6.0 standard units nor greater than 9.0 standard. units and shall be monitored monthlyat the effluent by grab samples - There shall be no discharge of floating solids or visible foam in other than trace amounts. M3 A. (3). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0005941 During the period beginning on the effective date of the permit and. last±rig until expiration the Permittee is authorized to discharge from outfall(s) serial number(s) 003. Such discharges shall be limited and monitored by. the Permittee as specified below: Effluont Characteristics Flow Temperature Total Residual Chlorine Lbsiday Dibcharge Limitations Other Monthly Avg. Daily Max. Monthly Avg. Dai ** * * Monitor'. Requi easurement Sample Frequency TYPf Location Monthly Instantaneous E Monthly Grab E, U, D Monthly Grab E SITALL BE NO CIJROMIUM,ZINC, OR, COPPER. ADDED. TO THE COOLING. WATER. 1 Sample locations: E - Effluent, U Upstream, - Downstream The temperature of the effluent shall be such, as not to cause an increase in the temperature of the receiving stream of more than. 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. Monitoring requirements only apply if chlorine is added to the cooling water. The perrnittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than 6.0 standard units nor greater than. 9.0 standard units and shall be monitored monthly at the effluent by grab samples. There shall be no discharge of floating solids or visible foam in other than trace amounts. 4 Part 1 B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit. 2. Permittee shall at all times provide the operation and maintenance. necessary to operate the existing facilities at. optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include thecause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART 11. STANDARD CONDITIONS FOR NPDES PER*IITS SECTION A._ GENERAL CON3ITI0NS 1. Duty_ a Comply The permittee must comply with all conditions of this permit, Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or for denial of a permit renewal application. 2. Penalties for Violations of Permit Conditions Any person who violates A permit condition is subject to a civil penalty not to exceed $10,000 per day of such violation. Any person who willfully or negligently violates a permit condition is guilty of a misdemeanor punishable by a fine not to exceed $15,000 per day of violation, or by imprisonment not to exceed six months or both. Dut toltigat� Th permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this, permit,, including, accelerated or additional monitoring. as necessary to determine the nature and impact of the. noncomplying discharge. 4. Permit Modification After notice and opportunity for a hearing pursuant to NCGS 143-215.1(b) (3) and NCGS 143-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: Violation of any terms or condit Obtain all re: s permit by misrepresentation or failure to disclose fully facts; A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge; or d. information newly acquired by the. Division indicating the discharge poses a threat to human health or welfare. If the permittee believes that any past or planned activity would be cause for modification or revocation and .reissuance, the permittee must report such. information to thePermit Issuing Authority. The submittal of a new application Part II Page 2 of 14 may be required of the permittee. The filing. of a request by the permittee fox n permit modification, revocation and, reissuance, or termination, or a, notification of planned changes or anticipated noncompliances, does not stay any permit condition. Toxic Pollutan Notwithstanding Part IT, A-4 above, if a toxic effluent standard or prohibition (.including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(0 of the Act for a toxic pollutant which is present in the discharge, if such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall he revised or modified in accordance with. the toxic effluent standard prohibition and the permittee so notified.. The permit tea sl°tall comply with. ef.fl.uent standards or prohibitions established. under Section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish those standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. 6. Givi l artei C i ina1_..Liability, Except as provided in permit conditions on "Bypass.ing (d'art ll, B-3) and "Power Failures" (Part IT, B-6), nothing in this permit shall he construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 1.43-215.6 or Section. 309 of the. Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish ki:ll.s, even though the responsibility for effective compliance may be temporarily' suspended. 7. Pi- l and Hazardous lability Nothing :inr this permit shall be construed to preclude the in ion of any legal action or relieve the permittee from any responsibilities, l.i.abilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore, the permittee is responsible for consequential damages, such as fish 'kills, even though the responsibility for effective compliance may be temporarily suspended. PropertRights The issuance of this permit does not cotIvey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any itnfr:i.rtl;ement of Federal, State or local laws or regulations. Part II Page 3 of 14 9, Onshore of Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in. any navigable waters. 10, Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the, application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 11. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reason- able time, any information which the. Permit Issuing Authority may request to determine whether cause exists for modifying, revoking. and, reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept bythis, permit. SECTION B. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. PrcIP9r_QP917Pti9 and Maintenan The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 2. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 3. Bypassing Any diversion from or bypass of facilities is prohibited, except (i) where unavoidable to prevent loss of life or severe, property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issuance of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; h. The frequency, duration and quantity of flow from eachsewer system bypass or overflow. Part Page 4 of 14 This requirement is waived where infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. The permittee shall report by telephone to either the central office or appropriateregional office of the Division as soon as possible, but in no case. more than 24 hou:rs or on the next working day following the occurrence. or first knowledge of the occurrence of any division from or bypass of facilities, 4. Upsets, "Upset" means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset doesnot includenoncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. An upset constitutes an affirmative defense. to an action brought for noncompliance with such technology based permit limitation if the requirements of 40 CFR S 122.41(n)(3) are met, 5. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of inaccordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 6 PowerF/2411117e, The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15, North Carolina Administrative Code, Subchapter 211, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION C. MONITORING AND RECORDS 1. Representative Saqtflling Samples collected and measurements taken, as required herein, shall be characteristic of the, volume and. nature of the. permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time. that is characteristic of the discharge over the. entire period which the sample represents. All samples shall be taken at themonitoring points specified in this permit and, unless otherwise specified , before the effluent joins or is diluted by any other wasteslream, body of water, or substance. Monitoring points shall not he changed without notification to and the approval of the Permit Issuing Authority. Part 11 Page 5 of 14 2, Reportirg Monitoring results obtained during the previous month(s) shall be summarized for each month, and reported on a monthly Discharge. Monitoring Report (DMR) Form (DEM No, MR 1, 1.1, 2, 3) or alternative forms approved. by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on. the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and ali other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box. 27687 Raleigh, North Carolina 27611 3 Flow Measurements Appropriate flow measurement devices and methods consistent with. accepted scientific practices shall be selected and used to insure the accuracy and reliabilityof measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to insure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation' of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling' water flow which is monitored by pump logs, or pump hour meters as specified in Part 1 of this permit and based. on the manufacturer's pump curves shall not he subject to this requirement. Test Procedures Test procedures for the analysis, of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that arebelow the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detectionand reporting, level) approved method must be used, Part II Page 6 of 14 5. penaitiesforTarnperiug The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, by punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. 6. Records All records and information resulting from the monitoring activities required by this permit including all records of analyses performed. and calibration and maintenance of instrumentation. and recordings from continuous monitoring instrumentation shall beretained for a minimum of three (3) years by the permittee. This period of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental Management or the Regional Administratorof the Environmental Protection Agency. 7. Recording Results For each. measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information.: a. The exact place, date, andtime of sampling; h. The dates the analyses were performed; c, The person(s) who performed the annlyses; and. d. The results of such analyses. 8. Right of_Entry The permittee shall allow the Director of the Division. of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon the presentations of credentials: a, To enter upon the permitte, • premises where an effluent source is located or in which any records are required to be kept under the. terms and conditions of this permit; and h. At reasonable times to haveaccessto and copy any records required to be kept under the terms. and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. Part II Page 7 of 14 SEC 'ION D. REPORTING REWIREMENTS 1. Chang in DischaLge All discharges, authorized herein, shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that. authorized shall constitute a violation of the permit. Any anticipatedfacility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not. violate the effluent limitations. specified in this permit, by notice to the DEM of. such changes. Following such notice, the permit may be modified. to specify and limit any pollutants not previously limited. 2. Anticipated Noncompliance The permittee shall give notice to the Permit Issuing Authority of any planned change in the permitted facility or activity which may result in noncompliance with permit requirements. Any maintenance of facilities, which might necessitate unavoidable interruption of operation and degradation of effluent. quality, shall be scheduled during noncritical water quality periods and carried out in a manner approved. by the Permit Issuing Authority. Transfer of Ownership or Control This permit is not transferable. In the event of any change, in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 4, Additional Monitoring_by Permitt If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Averaging. of Measurements Calculations for limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified. by the Permit. Issuing Authority in the permit. Part li Page 8 of 14 6. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on. the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a. slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a. pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility has gone out of compliance with its NPDES permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following. first knowledge of the occurrence, 7. Changes in Discharges of Toxic Substances: The permittee shall notify the Permit Issuing Authority assoon as it knows or has reason. to believe: a. That any activity has occurred or will occur which would result in the. discharge, on a routine or frequent basis, of any toxic substance(s) (listed at 40 CFR S. 122, Appendix D, Table IT and. III) which is not limited in. the permit, if that discharge will exceed the highest of the following Ifnotification. levels". (1) One hundred micrograms per liter (100 ug11); (2) Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (5.00 ug/1) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one illigram per liter (1 mg/1) for antimony; or Five (5) times the maximum concentration value reported for that pollutant(s) in the permit application. Part II Page 9 of 14 b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant (listed at 40 CFR S 122, Appendix D. Table II and III) which. is not limited. in the permit, if that discharge will exceed the, highest of the following "notification levels": (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/1) for antimony; or (3) Ten. (10) times the maximum concentration value reported for that pollutant(s) in the permit application. 8. Euiration f_Fermit Permittee is not authorized. to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue. permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration. will subject the permittee to enforcement procedures as provided in NCGS 143-215.6. and 33 USC 1251 et seq. 9. Sigpatory Requirements All applications, reports, or information. submitted to the Permit Issuing Authority shall besigned and certified. a. All permit applications shall he signed as follows: (1) For a corporation: bya responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in. accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official, Part II Page 10 of 14 b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be. signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an. individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environ- mental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. Certification. Any person signing a document under paragraphs a_ or b. of this section shall making the follow .ng certification: "1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with. a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on. my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the. information submitted is, to the best of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false .information, including the possibility of fines and imprisonment for knowing violations." 10. Ave la,bility_l Reports Except for data determined to be confidential under NCGS 143-215.3(a) (2) or Section 308 of the Federal. Act, 33 DSC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division. of Environmental Management. As required, by the Act, effluent data. shall not be considered confidential. Knowingly making any false statement on. any such report may result in the imposition of criminal penalties as provided for. in NCGS 143-215,1(b) (2) or in Section 309 of the Federal Act, for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or cer_tificataon in any record or other document submitted or required to be maintained ender this permit, including monitoring reports or reports of compliance ornoncompliance shall, upon conviction, be punished by a fine of not more than. $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. Part II Page 11 of 14 SECTION E. DEFINITION 1. Permit Issuing_Authority The Director of the Division of Environmental Management, 2. DEM or Division Means the Division. of Environmental Management, Department of Natural Resources and. Community Development. 3. pig!, Used herein means the North Carolina Eiivironrnenti,i Management Commission, 3. .pi( Used herein means the North Carolina Environmental Management Commission, 4. Act or"theAt_ The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge: is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are, sample and measured, divided by the number of daily discharges samples and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this. sum by the number of days the tests were, reported. The limitation is identified as "Monthly Average" in Part 1 of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampledand/or measured during the calendar week (Sunday -Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges samples and/or measured during such week. It is, therefore, an arithmetic mean found by adding. the weights of pollutants found each day of the week and then dividing this sum by the. number of days the tests were reported. This limitation is identified. as "Weekly Average in Part I of the permit. c. The'maximum daily discharge is the total mass (weight) of a pollutant, discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation. is identified as "Daily Maximum," in Part 1 of the. permit, Part II Page 12 of 14 d. The "average annual discharge" is defined. as the total mass of all daily discharges sample and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part. I of the permit. 6. Concentration Measurement a. The average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges, samples and/or measured during a calendar month on which. daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. (arithmetic mean. of the daily concentration values). The daily concentration. value is equal to the concentration. of a. composite sample or in the case of grab samples is the arithmetic. mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected,during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part I of the permit_ b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week. (Sunday/Saturday) on. whichdaily discharges are sampled. and measured divided by the number of daily discharges sampled and/or measured during such. week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean. (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is thegeometric mean. of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. c, The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration. of pollutant calculated from it is the "Maximum Daily Concentration". It is. identified as "Daily Maximum under "Other Limits" in Part 1 of the permit. Part 11 Page 13 of 14 d, The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled. and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is. equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected, during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part 1 of the permit. The "daily minimum concentration" (for dissolved, oxygen only) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior todischarge. it is identified as "Daily Minimum" under "Other Limits" in Part ITI of the permit. 7. Other Measurements a, Flow, (MG11): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly, It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. An "instantaneous flow measurement" is a measure, of flow taken at the time of sampling, when both the sample and .flow will be representative of the total discharge. Types cif Samples a. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flow, a sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a composite sample is obtained from grab samples, the following requirements apply. The intervals between influent grab samples shall be no greater than hourly. Intervals between. effluent grab samples shall be no greater than hourly except where. the detention time of the wastewater in. the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in. no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Calculation o eans Part 11 Page 14 of 14 a. Arithmetic Mean: The arithmetic mean of any set of values e summation of the individual values divided by the number of individual values. b. Geometric Meant Th the product of the individual values, The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric. mean, values of zero (0) shall be considered to be one (1). geometric mean of any set of values is the Nth root of nd.ividual values where N is equal to the number of Weighted by Flow Value: concentration times its respective flow divided by the summation of the respective flows. 10. Calendar pay Weighted by flow value means the summation of each A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. Hazardous Substance A hazardous substance means Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act Toxic Pol'iutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. Revised 189 PART III OTHER. REQUIREMENTS A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The, conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. B. Construction_ No construction of wastewater treatment facilities. or additions thereto shall be begun until Final Plans and Specifications have been submittedto the Division of Environmental Management and written approval and Authorization to Construct has been issued. C. Certified Operator Pursuant to. Chapter 90A-44 of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. The permittee shall notify the Division's Operator Training and Certification Unit withinfive days ofany change in the ORC status. D. GrdwteNqnitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with, the current groundwater standards. E. Limitations Reopener This permit shall be. modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2), and 307(a) (2) of the Clean Water Act, if the effluent guideline or water quality standard SO issued or approved: 1. contains different conditions or is otherwise more stringent than any effluent limitation. in the permit; or 4. controls any pollutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain. any other requirements in the Act then applicable. Part Ill Permit [ o. NC0005941 Toxicity Reopene.r This permit shall be modified, or revoked and re:i,ssa. ed,, to .incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. The permi=ttee shall not use any biocides except those approved in conjunction. with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion, of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. id w PART IV' ANNUAL ADMINISTERING AID COMPLIANCE FEE REQUIREMENTS The permittee must pay the annual administering and compliance fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15 NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. Burlington Denim 10/18/90 Mr. D. Rex Gleason, P.E. Department of Environment, Health and Natural Resources Water Quality Regional Supervisor Dear Mr, Gleason: A division of Burlington Industries Mooresville Mills Plant P.O. Drawer 540 Mooresville, N,C, 28115 N. c. nre't of 1V''1T UL %L, Calitint Please find an enclosed sketch of Burlington's permitted discharge locations to help clarify our self monitoring program. Proposed test locations for monthly NPDES permit reporting. Discharge No. 003 Discharge No. 002 Discharge No. 001 Effluent Sample Point A Upstream N/A Downstream Sample Point A Effluent Sample Point B Upstream Sample Point A Downstream Sample Point C Effluent Sample Point D Upstream Sample Point C Downstream Sample Point E The Effluent temperature reported for the month of October was supposed to be 13°C. It was measured as 550E and accidentally reported as 550C. Staff Engineer cc: Mr. Bill Bannerman Mr. Ted LeJeune Date: March 28, 1989 NPDES STAFF REPORT AND RECOMMENDATIONS County: Iredeli NPDES Permit No. NC 0005941 PART I - GENERAL INFORMATION 1. Facility and Address: Burlington Fabrics, Inc. Post Office Drawer 540 Mooresville, North Carolina 28115 2. Date of Investigation: March 22, 1989 Report Prepared By: Michael L. Parker, Environmental. Engineer I 4. Person Contacted: Mr. Bill Bannerman, P. E.; telephone number 704/664-2611 5. Directions to Site: Burlington Fabrics is located at 476 South Main Street in Mooresville. 6. Discharge Point: Latitude: Longitude: ©©1 002 003 35° 34' 22" 35° 34' 21" 35° 34' 21" 80° 49' 02" 80° 49' 05" 80° 49' 08" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: E 15 SE 7. Size (land available for expansion and upgrading): Adequate area exists for the construction of wastewater treatment facilities, if needed. 8. Topography (relationship to flood plain included): Gently rolling, 3-5% slopes. 9. Location of Nearest Dwelling: Several dwellings within 100-200 feet of the discharge location. 10. Receiving Stream or Affected Surface Waters: Unnamed tributary to Dye Branch a. Classification: C b. River Basin and Subbasin No.: Yadkin 030706 Page Two c. Describe receiving stream features and pertinent downstream uses: Discharge enters headwaters area which has little or no natural flow. Surrounding area is heavily developed with residential homes. No downstream discharges are located within a mile of this location. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS Type of wastewater; O% Domestic 100% Industrial a. Volume of wastewater: * MGD *Intermittent b. Types and quantities of industrial wastewater: The wastewater consists of boiler blowdown, cooling tower blowdown and fly ash settling basin supernatent. c. Prevalent toxic constituents in wastewater: All biocidal information is being submitted to Raleigh for review. d. Pretreatment Program (POTWs only): Not needed 2. Production Rates (industrial discharges only) in Pounds: N/A 3. Description of Industrial Process (for industrie:3 only) and Applicable CFR Part and Subpart: N/A 4. Type of Treatment (specify whether proposed or existing): With the exception of a single concrete fly ash settling basin, no other wastewater treatment facilities exist at this site. 5. Sludge Handling and Disposal Scheme: N/A 6. Treatment Plant Classification: N/A 7. SIC Code(s): 2211 Wastewater Code(s): 17 16 68 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds (municipals only)? No 2. Special monitoring requests: N/A 3. Additional effluent limits requests: N/A 4. Other: N/A Page Three PART IV - EVALUATION AND RECOMMENDATIONS Burlington Fabrics has three (3) wastewater discharges from their facility located in Iredell County. The wastewater discharged at outfall 001 consists of boiler blowdown and supernatent from a fly ash settling basin- Outfall 002 consists of a discharge of cooling tower blowdown as does outfall 003. All discharges are intermittent in nature. Biocidal additives are used in the wastewater and this information has been forwarded to Raleigh for review. Additional monitoring may be necessary pending receipt of this information. Pending receipt and approval of the biocidal additive data and a Waste Load Allocation, it is recommended that the NPDES Permit be renewed. ure of -Report Prepa uality R er onal Supervisor Depar State of North Carolina ent of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street Raleigh, North Carolina 27611 James G. Martin, Governor S. Thomas Rhodes, Secretary Dear R. Paul Wilms Director This is to acknowledge receipt of the following documents on°� Application Form, Engineering Proposal (for proposed control. facilities) Request for permit renewal, Application Processing Fee of. Other The items checked below are needed before review can begin: Application form _ (Copy enclosed), Engineering Proposal (See Attachment) Application Processing Fee of $ Other L4ATciz, If the application is not made complete be returned to you and may be resubitted when col This application has been assigned to (919/733-5083) of our. Permits Unit for any comments recommendations, questions or oth for the review of the application. n s day You will be advised of information necessary I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this application., please contact the review person listed above. C c : Ya uob'rry, P.E. "Supervisor, Permits and Engineering Pollution Prevention Pays PC.. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 91q-733- i1.5 An Equal Opportunity Affirmative Action Empk, !IPPIPIIIIIllilPP—,NORTH CAROIA D'EP T . OF NATURAL RESOURCE AND COMMUNITY DEVELOPMENT DIVISION OF ;ENVIRONMENTAL MANAGEMENT, P O. BOX 27687, RALI:.T.!"U, NC 27611. NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATiOt APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM C FOR AGENCY USE GATE RPC To be filed only by persons engaged in manufacturing and min Do not attempt to complete this form before reading atcornpanying instructions Please print or type 1. Name, address, location, and telephone number of facility producing disct�c e A. Name Burlington Fabrics, Inc. B. Mai➢ing address 1. Street addres 2. City I oo: 4, County C. location: 1. Street 476 S. Manzi Street 2, City Mooresville 4. State N.C. D. Telephone No 704 664-2611 Area Code Irede 476 S. ain S 3, Number of er vees 800 DIR. - 540 3, State N.C. 5. ZIP unty If all your waste is discharged into a publicly owned waste treatment facility and to the best of your knowledge you are not required to obtain a discharge permit, proceed torten 4. Otherwise proceed directly to item !,. 4. If you meet the condition stated above, check here o and supply the information asked for below. After completing these items,, please complete td e date, title, and signature blocks below and return this form to the proper rioffice without completing the remainder of the form, A, Name of organization responsible for receiving caste. B. Facility receiving waste, 1. Name 2, Street address 281 ede 3. City 4. County 5. State ffi Principal product, 0 raw material {Check one Principal process Textile Dying and 7, Maximum amount of principal' product produced or raw rnateri Consumed per (Check one) POE VIOUS EE rT ON AAA HE; 4U5E0 UNTIL 5LJPP'LY I1: 4^3€Xith W1 xrrrrruml raS rzrint.flrr4} r, LJ. iec.e;5 or oriit-s A„u pounos t.0 gallons lreSk he re i f C. Pro( daily average 0, Maximum per operat- ing day for total discharge (pail types) occ&.dq'r„, a 4 6 11. If any of the three type, of waste are discharged to p I ces other t.h r Sur A, 'Waste watte ifsscha ipa i;6nd C. Septic sewer ld well 6:, i 3rgrr r;itir:ar, lagoon or pond Other, seer 12. Number of separate 13. Name of receiving 14. Does your discharag one or more of the ,act i chrnlriurra, cower. grease, and chlori 1 certify that l am farm that to the. best of my know accurate. Pr.y©r Printed Name Date Applicati er North Carolina Genera]. any false statement representation, or other document files or r`r ufred. Environmental Man or knowly renders operate] or maa.nt. lamenting that ,000, or by iirs a lrunishmenL by a for a similar aiif 4. r no Average O.1_999 1000-4999 il) 1 (?) discharge paints: Yards 50,0 0- or r;uaro N untreated, applicable, s per operating day 100 5000-9999 10,000-49,999 (3) (4) C.t7 4-5 0.0 6 or more Unnamed Tributary t© Dye Branch cont,tlfr or is at possible for your discharge to contain i"ollowing substacnces added as a result of your cryeratir}ns, esses = ammonia, cyanide, alum urrr, beryllium, cadmium, d, mere:ury, nickel, selenium, zinc, phenoks, oil a'rc1 ). A.0yes r rrtrat.i©n conic and belitf t;tra.h information is tnie, r°orople1.n, and li.g Z-3 D i v i. SignaturerAppli n. Vic On and Prras ident tatute 143 Z1,rla 1 provides that: Any prson or rert.l.fic v:ion in any application, to be maintained under Article 21 or rg that Article, or s,II.o falsifies, tampers with, rno device or method required to be under z rt. retie 1 car re.gu.lations of the Envi.r ntrotrt: 1 Management Comririssie r Article, shall be gu.:lmeanor puri:;hable by a 'fine not to exceed ribonment not to exceed six months, or by both. (18 U.S.C. Section 1001 pr.ovidi fine of not more than $].0,000 or imprisonment racrt more than 5 years, or both, nst.) wkrc kcnowzng record, report, plan, regulations of the State of North Carolina. Department of Natural Resources and Community evelopment Mooresville Regional Office Jarnes G. 1vlarra, Governor W, :obey Jr.,, Secretary Albert F. ikon, Regional a fl nager DIVISION OF ENVIRONMENTAL MANAGEMENT July 31, 1989 Mr. Pryor Millner Post Office Drawer 540 Mooresville, North Carolina 28115 Subject: NPDES Permit No. NC 0005941 Burlington Fabrics, Inc. Iredell County, NC Dear Mr. Millner: Our records indicate that NPDES Permit No. NC 0005941 was issued on July 17, 1989 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit a_11 the liabilities in the event of failure to comply with the, terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is Page M3. Page M3 sets forth the effluent limitations and monitoring requirements for your discharge(s). Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required. monitoring. The monitoring results must be entered on the DMR forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the form, please contact this. Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1), plus instructions for completing the form. It is imperative that all applicable parts be completed. The remaining Parts. of the Permit (Parts II and III) set forth definitions, general conditions and. special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s). The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are PO, Box 950,, iv'Icwre vide, N.C, 28115-0950 • Telephone 704-663-I699 ual opportunity Affirmative .Acti I ni Mr. Pryor Millner Page Two July 31, 1989 operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the 'Permittee to enforcement action. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page M-1 or I-1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We lank forward to providing any assistance. Sincerely, D. Rex G,, P. E. Water Quality Regional Supervisor Enclosure DRG.se Permit No. NC0005941 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMI T To DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and. regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, ns amended, Burlington Fabrics, Inc. is hereby authorized todischarge wastewater from a facility located at Burlington Fabrics, Inc. 476 South Main Street Mooresville Tredell County to receiving waters designated as an unnamed tributary to Dye. Branch in the Yadkin -Fee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge stieli expire at midnight on Signed this day T Paul Wilms, Div:ex:tor Division. or Eflvironmntal Mnroge.m(mL By Authority of the Environmental Management Commission. Permit No: NC0005941 SUPPLEMENT TO PERMIT COVER SHEET Burlington Fabrics, Inc, is hereby anti' rIzel to I. Continue to discharge boiler blowdown and supernatent from a fly ash settling basin at ontfall 001, and cooling tower blowdown from outfall 002 and 003 located at Burlington Fabrics, Inc., 476 South. Main Street, Mooresville, iredell County (See Part III of this Permit), and 2. Discharge from outfall 001, 002 and 003 at the location specified on the attached map into. 811 unnamed tributary to Dye, Branch which is classified Class "C" waters in the Yadkin -Pee Dee. River Basin. 1;* A. (I). EVFLUENT LIMITATIONS AND MONITORING REQ1TIRTENTS Final NPDES No. NC0005941 During the period beginning on the effective date of the permit and lasting until expiration the Perrnittee is authorized to discharge from outfal1(s) serial number(s) 001, Such discharges shall be limited and monitored by the Permittee as specified below: Characteristics Lbs/day Monthly Avg„. Daily_ Flow Temperature Total Residual Chlorine Discharge ns Monitoring Requirements Other Unit S Measurement Sample *Sample Frequency TYR9 Location Monthly Instcntaneous ** Monthly Grab E, U, D *** *** Monthly Grab THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. Sample locations: E - Effluent, U - Upstream, D - Downstream ** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. *** Monitoring rebuirements only. apply. if chlorine is added to the cooling water. The permittee shall obtain authorization from the, Division. of Environmental Management prior to utilizing any biocide in the cooling water (See Part TIT of this Permit). The pH shall not be less than. 6.0 standard units nor greater than 9.0 standard. units and shall be monitored monthly at the effluent by grab samples. There shall be no discharge of floating solids or visible foam in other than trace amounts. M3 (2) . EYVWENi I IMITATIONS AND MONITORING REQUIREMENTS Final the period beginning on the efl':`teti e date of the permit and last authorized to discharge .fromoutfall(s) serial number(s) 002, cad and monitored by the Permittee as specified below: Effluent Characteri Flow Monthly_Ayg.&. .. Daily hrge Liaxtat Lbs/day Other Units (Specify) Monthly Avg. Dai1y,_Max Measurement Frequency flTh RE SHALL BE NO C:IiROMM.I.UM, ZINC, OR. COPPER ADDED TO THE COOLING WATER. Sample locatio Effluent, U D _ Downstream NPDES No. NCO:HQ5941 1 expiration the charges shall be Monthly Instantaneous Monthly Grab Monthly Grab The temperature of the effluent shall be such as not to cause an, increase in the temperature of the recivi.nT st.rear of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. ** Mon.,. The any ocide y apply added to the cooling water: shall obtain authorization from the Division of Envirozntnnen- al Management prior to uti the cooling water (See Part. III of this Permit) The pH shall not be less than 6.0 standard units nor greater than 9,0 standard units and shall be monitored monthly at. the effluent by grab samples, '].here shall be no discharge, of floating solids or ible foam i.:n other than. trace amounts. MITATIONS AND MONITORING REQUIREIwIIENTS Iinal During the period beginning on the Permittee is authorized to discharge limited and monitored by the. Permittee as Efflue perat-ure Total Residual Chlorine Lbs/day Monthly Avg. Daily Max. BE NO CHROMI ffective date Qom outfall.(s) specified. below: NPDES l o. NC0005941 of the permit and lasting until expiration the serial number( ) 003. Such discharges shall be Discharge Lim, Other Units (Specify) Monthly Avg. Daily Max. Monitories Re Measuremen Frequency ZINC, OR COPPER ADDED TO TIIE COOLING WATER. locations: E - Effluent, Upstream, D - Dow Monthly Monthly Monthly ** The temF>eratur.e of the effluent shall be such as not to cause an increase receivingstream of more than 2.8 degrees C and. in no case cause the ambient 32. ie.. tea C. **:, Non redu. wre cents oni app. The permittee slsall obtain autho an biocide in the cooling water The PR shall not be less than 0.) monitored month.l at the effluent chlorine i added to the cooling water, nation from the Division of Enviror. See Part III of this Permit)., Sample Type *Sample Location tt •itaneous E Grab Grab E. u, D the temperature of the water temperature to exceed al Management prior to utilizing standard units nor greater than 9.0 standard units and shall be by grab samples. There shall be no discharge of floating ids or visible foam other than. trace amounts. Burlington Denim Division 18, 1989 NPDES Permits Group Division of Environmental. Management P.O. Box 27687 Raleigh, NC 27611-7687 Attn: Ms. Susan Wilson Subject.: NPDES Permit Application NPDES Permit No. NC 000 5941 Burlington Fabrics, Inc. Cooling Water Discharge Iredell County Dear Ms. ilson: A dkvfslon of Burlington Ind Mooresville Mulls Plant P, 0. Drawer 540 Mooresville, N.C. 28115 Certified Mail Return Receipt Requested - Please find attached a complete copy of the Form 101 Worksheet, etc. for PL-492 Biocide. Advise if further information, is required. Sincerely, Burlington Fabrics, Inc. W. H. Bannerman, P.E. Plant Engineer WHB:fo D OCIDE/CHEMICAL TREATMENT WORKSHEET -- FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. Th►s worksheet must be completed separately for each biocidal product in use. This worksheet to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. "Fat; i I i ty Name Burlington Fabrics MQarvilie Plant NPDES 0 NC 0005941 County irede11. Receiving StreamTJnrlamPri 'T'rihint-ary-nyP 1 r_ 7010 C}. . (eta) (All above information supplied by the Division of Environntentat Management) What is the average daily discharge (A.D,D.) volume of the water handling systems to the receiving water body? A.D.D. 0.042 (in M.G.D. ) Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. WC = (A.D.D.) x 100�(42. ) x 100 = Inn (7010)(0.646) + (A.D.D. ) (0.0)(0.646) + (0.042) This value (IWC) represents the waste contribution to the receiving stream during tow flow conditions. 11 What is the name of the whole product chemical treatment proposed for use to the discharge identified in Part 1? PL — 492 Please t3st the active ingredients and percent composition: Bro chlarodimethyhydantoin 93.5 % 4/0 What feed 01 ;dosage rate (D.R;) his used in 'thus application? The units must be converted to grains of whole product used per day. D.R 57.5 / day Estimate total volume of the water handling system between entry of hiocidal. product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size. e(c.)- Volume = .21 million gallons What is the decay rate (D.K.) of the product? if unknown, assume no decay (D.K. = 0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 S.U. of pH within handling system. Enter the half life of the product: H.L. = * Days The decay rate is equal to L * x .69 = 5.31 = Decay Rate (D.K.) H.L. Calculate degradation factor (D.F.). This is the first order loss coefficient. D.F. = (A.D.D.) + (it K.) = (0.04V+ (5.31) = 5.51 (Volume) ( .21 ) Calculate Steady State Discharge Concentration, Dischg Conc. (D R.) (57.5) 7.01 mg/1 (D,F.)(Volume)(37 5) (5.51)(.21)(3785 4,380 Calculate concentration of biocide ,streamdurng low flow cond, (Receiving ieam Concentration) (Dischq Con) x (1WC%) = ( )x( inn) ,01 mg/1 100 100 ReceivingStram Concentration 111. Calculate regulated limitation. List all LC40 data availab e for the whole product according to the following columns, (Note !hat units should be in mg/I). Please provide copies of the sources of this data Organism Test Duration t.C6© (mg/1) Rainbow Tr u 96 .87 Choose the lowest which has a test duration of 96 hours, If a 96 hour test is unavailable, choose the lowest 48 hour LC6o. Enter the selected LCao .87 If the half life (H.L.I is less than 4 days, perform the following calculation. Regulated Limitation = .05 x LC60 = .04 _mg/I If the half life us greater than 4 days or unknown, perform the following calculations. Regulated Limitation = 0.0i x LCav = mg/I Choose immedi the appropriate regulated limitation from the calculations tely above and place in this blank. 0 .._ mg/liter From Part II enter receiving stream concentration: •.fl 1 mg/liter IV. Analysis. If the receiving stream concentration regulated limitation, then this biocide Pryor Ml.liner Name Print) n Persin Responsible Charge eater than the calculated unacceptable for use. Great Lakes Chemical Corporation 0 E1©%??Ory • i11E;F, Av 5? N W • WESE LAFAYETTE, INDIANA 47906 • F'H0NE 317.t6?-?51a • March 30, 1989 Mr. Ken Niles Rite Color Chemical Co. P. 0. Box 1747 High Point, NC 27261 Dear Ken, '7ELEEa • CABLE GLAKCHCMLA==.E fTE Per our recent telephone conversation, the following is the half-life data for 1-Bromo-3-Chloro-5,5-Dimethylhydantoin (BCDMH): Light Conditions pH 6 pH 7 pH 8 pH 9 Dark Conditions pH 6 pH 7 pH 8 pH 9 T 1/2 = 5.95 hrs. T 1/2 = 4.60 hrs. T 1/2 = 5.09 hrs. T 1/2 = 5.52 hrs. T 1/2 = 184 hrs. T 1/2 = 26 hrs. T 1/2 = 44 hrs. T 1/2 = 127 hrs. I have enclosed a product toxicity profile for BCDMH as well. I hope this information will be of help to you. Please let us know if you have any further questions. Sincerely, S`€even T. R..G.inn Product Manager Water Treatment Chemicals STG/dlf Enclosure cc: J. L. Teat Great Lakes Chemical Corporation TOXICITY DATA P.O. BOX 2200 • HIGHWAY 52 N,W. • WEST LAPAYETTE, IN0IANA 47006 • PHONE: 317.463.2511 • T SUMMARIES, OF TOXICITY DATA X 27-84 1-BROMO- 3- CHLO RO- 5,,5-DIMETHYLHYDANTOIN (BROMICIDE) CABLE. GLAKC Background: 1-Bromo-3-chloro-5,5-dimethylhydantoin is a biocide. Those summaries of toxicity data which are also in the Federal EPA registration files are so indicated. A AYETTE Acute Oral. The acute oral LDS of 1--bromo-3-chloro-5,5- dimethylhydantoin to male rats is 1.15 g./kg. and 1.52 g./kg. for female rats. The combined LD50 is 1.39 g./kg. of body. weight. 1-Bromo-3-chloro-5,5-dimethylhydantoin is considered tobe moderately toxic by the oral route of exposure. The acute oral LD50 of 1-bromo-3-chloro-5,5-dimethylhydantoin to rats was greater than 200 mg./kg. (Federal EPA registration files). Acute Dermal: The acute dermal toxicity was determined to be greater than 2.0 g./kg. for both male and female rabbits. No signs of systemic toxicity were observed. 1-Broma-3-chloro- 5,5-dimethylhydantoin is not;: highly toxic by ther dermal route': of exposure. Primary Skin Irritation:. Eschar and'necrosis of the skin were observed through day 7. On day 14, the irritation score was zero and eschar and necrosis were n6 longer observed. The primary skin irritation index was calculated to be 6.1.' From the test results 1-bromo-3-chloro-5,5-dimethylhydantoin is con- sidered to be corrosive to the skin. Skin Irritation: Prolonged or repeated skin contact with the solid technical product resulted in minor reddening of the skin and superficial necrosis with the development of excessive exfoliation. Contact with dilute solutions of 0.1% or less (1000 ppm) was not irritating to the skin (Federal EPA registra- tion files). I Eye contact with the powdered technical product resulted in persistent severe conjuctival irritation and slowly developing corneal damage., washing the eyes promptly re- sulted in a significant reduction of toxic effects. Dilute sol- utions of 0.1% or less (1000 ppm or less) were essentially non- irritating to the eyes (Federal EPA registration files). Mutagen.icity: 1-Brorno-3-chloro-5,5-dimethylhydantoin was examined for mutagenic activity at a number of concentration in The information supplied above is presented express or implied Is extended regarding at control all risks are assumed by the user. goad faith and hers been derived from sources believed to be reliable, However, no wvarra,nty, ccuracy or the results to be obtaaned from its use. Since conditions of use are beyond our Biodegradation: The biodegradation of the dehalogenated by-product of 1-bromo-3-chloro-5,5-dinethylhydantoin, 5,5-di- rnethylhydantoin, was investigated using a radiolabel activated sludge procedure. The concentration of radiolabelled S,5-di- methylhydantoin decreased to less than one part per million. after three days and by day 19, 94 percent of the 14-carbon had been recovered as carbon dioxide. Under the test conditions, 5,5-dimethylhydantoin and its metabolites degraded rapidly with no obvious toxic effects upon the organisms. DLMcF/kb Revised 3/16/83 The information supplied above is presented in good faith end has been derived from sources believed to be reliable. However, no warranty, express or implied is extended regarding, its accuracy or the results to be obtained from its use, Since conditions of use are beyondour control all risks- are assumed by the user. State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North. Salisbury Street • Raleigh, North Carolina 27611 in, Governor les, Secretary Mr. George W. Henderson Burlington Fabrics I, Inc. 3330 W. Friendly Avenue Greensboro, North Carolina 27410 Dear Mr. Henderson: October 21, 1987 CERTIFIED MAIL RETURN RECEIPT REQUESTED SUBJECT: NPDES No. NC 0005941 Burlington Fabrics I, Inc. formerly issued to Burlington Industries, Inc. I redel l County R. Paul Wilms Director In accordance with your request received October 1, 1987, we are forwarding herewith the subject permit now issued to Burlington Fabrics I, Inc. The only changes in this permit are in name and ownership. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between. North Carolina and the 'U.S. Environmental Protection Agency. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you may request a waiver or modification pursuant to Regulation 15 NCAC 2B .0508(b) by written request to the Director identifying the specific issues to be contended. Unless such request is made within 30 days following receipt of this permit, this permit shall be final and binding. Should your request be denied, you will have the right to request an adjudicatory hearing. Please take notice that this permit is not transferable. Part II, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Continued PollutionPays PO: B©x 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Page Two Mr. George W. Henderson If you have any questions concerning these modifications, please contact Mr. Dale Overcash, telephone number (919) 733-5083. cc: Mr. Jim Patrick EPA Mr. Ron McMillan DO igwt 7.;tj Sincerely, 0 k G E FL) [3:y` ARTHUR MOUBERRY FOR R. Paul Wilms rmi.t No. NC0005941 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North. Carolina Environmental Management Commission, and the Federal. Water nlIntion Control Act, as amended, BURLINGTON FABRICS I,. INC. is hereby authorized to discharge wastewater from a facili.t l'ac a,ted at Burlington Fabrics I Inc. Mooresville Plant No. G187 Iredell County to receiving waters designated as an unnamed tributary to Dye Branch i.n the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective October 21, 1987. This permit and the authorization to discharge shall expire, at midnight on October 31, 1989. Signed this day of October 21, R. Paul Wilms, Director Division of Environmental. Management By Authority of the Environmental Management Commission Permit No. NC0 5941. SUPPLEMENT TO PERMIT COVER SHEET Burlington Fabrics I, Inc. is hereby authorized to: Continue to discharge wastewater from boiler blowdown, once through cooling water, cooling tower bleedoff, and combinations of these systems located at Burlington Industries, 'Mooresville Mills, (Note Part. III of this Permit) into an unnamed tributary to Dye Branch which is classified Class "C" waters in the Yadkin -Pee Dee River Basin EFFLUENT LIMITATION AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the permittee as specified below: uent Characteris Flow Temperature Residual Chlorine Discharge Limitations Monitoring Requirements kg/day (lbs/day) Other Units (Specify) Measurement Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Locati * * * THERE SHALL HE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER Sample locations: E — Effluent, U — Upstream, D — Downstream Sample *Samplt Monthly Instantaneous E Monthly Grab E,U, Monthly Grab E **The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 32°C ***Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part Ill of this Permit). The pil shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab samples There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I Permit No. NC SCHEDULE OF COMPLIANCE The permittee shall achieve compliance with the effluent limitations specified for discharge$ in accordance with the folllowing schedule: No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall _submit either a report of progress or„ in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. C. MONITORING AND REPORTING 1. Representative Sampling Samples collected and measurements taken as required herein shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a. frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period. which the sample represents. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3,) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTN: Central. Files Post Office Box 27687 Raleigh, NC 27611 Definitions a. Act or "the Act": The Federal Water Pollution Control Act, also know as the Clean Water Act, as amended, 33 U.S.C. 1251, et. seq. b. The "daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the month that the production or commercial facility was operating. Where less than daily sampling is required by this permit, the daily average discharge shall be determined by the summation of all the measured daily discharges by weight divided. by the number of days sampled during the calendar month when the measurements were made. c. The "daily maximum" discharge means the total discharge y weight during any calendar day. d. DEM or Division: means the Division of Environmental Management, Department of Natural Resources and Community Development. e. EMC: used herein means the North Carolina Environmental Management Commission. f. Flow, M3/day (MGD): The flow limit expressed in this permit is the 24 hour average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. g. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. h. Geometric Mean! The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). 1. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flaw, a sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a composite sample is obtained from grab samples, the following requirements ap,Lly., The intervals between influent grab samples shall be no greater than hourly. Intervals between effluent grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. j. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. 16 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to N.C.G.S. 143-215.63 et seq, the Water and Air Quality Reporting Act, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; and c. The person(s) who performed the analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this. 'permit by written notification. 7. Records Retention All records and information resulting from. the monitoring activities required by this Permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years. This period of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. PART II GENERAL CONDITIONS A. MANAGEMENT REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms. and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified. to specify and limit any pollutants not previously. limited. 2. Noncompliance Notification. The permittee shall report by telephone to either the central office or appropriate regional office of the division as soon as possible but in no case more than 24 hours or on the next working day following the occurrence or first. knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the knownpassage of a slug of hazardous substance through the facility or any other unusual circumstances. b. Any process unit, failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information. indicates that the facility has gone out of compliance with its NPDES permit limitations. I 8 Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days foliowing first knowledge of the occurrence. Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities is prohibited, except i) where unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effiue t limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than. six months from the date of issuance of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; b. The frequency, duration and quantity of flow from. each sewer system bypass or overflow. The permittee shall report by telephone to either the central office or appropriate regional office of the division as soon as possible but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any diversion from or bypass of facilities. 19 Removed. Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures The permittee is responsible for maintaining adequate safeguards to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. B. RESPONSIBILITIES 1. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon. the presentations of credentialsz a. To enter upon the permittee"s premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit.; and to sample any discharge of pollutants. 11© 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a) (2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report. may result in the imposition. of criminal penalties as provided for in NCGS 143-215.1(b) (2) or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to NCGS 143-215.1(b) (2) and NCGS 143-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation ar failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the. authorized discharge. 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or rohibition) is established under Section 307(a) of the Act for a toxic pollutant whichis present in the discharge, if such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, A-5) and 'Power Failures" (Part II, A-7), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish killS, even though the responsibility for effective compliance may be temporarily suspended. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee fromany responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 8. Propertv Rights The issuance of this permit does not. convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 1 12 9. Severability The provisions of this permit provision of this permit to invalid, the application of circumstances, and the remainder affected thereby. 10. Expiration of Permit are severable, and if any any circumstance is held such provision to other of this permit shall not be Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in NCGS 143-215.6, and 33 USC 1251 et seq. 113 Permit No. NC0005941 A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to final plans and specifications have been made by the Division of Environmental Management within 60 days following acknowledgement that a complete set;,of final plans and specifications has been received, the plans may be considered approved and construction authorized. C. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such an operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. D. Groundwater Monitoring The permittee shall, upon written notice from the Director bf the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted .facility with the current groundwater standards. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems, other than chlorine, which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include: Active ingredient(s) in the biocidal additives, Dosage rate and frequency of application of the additives, Discharge concentration of the active ingredient(s), Discharge rate or volume, Receiving stream (attach map locating discharge point), and Aquatic toxicity data for each biocidal product (degradation data if available). Permit No. NC0005941 Part III Toxicity bioassay tests are to be conducted on the effluent at a point prior to entrance to the receiving waters. These bioassay tests are to be conducted over three consecutive months at a time when the biocidal additives are being employed. The effluent samples are to be a 24 hour composite or less if the bleed -off occurs in less than a 24 hour period. Toxicity testing should — employ either Daphnia pulex or PimePhelas promelas as the test species. The test method shall be 48 hour static or static renewal bioassay as described in Peltier, W. 1978. Methods for Measuring the Acute Toxicity of Effluents to Aquatic organisms, 2nd Edition, Environmental Monitoring and Support Laboratory, U.S, EPA, Cincinnati, Ohio; July 1978; EPA 600/4-78-012. The test results are to be submitted to the Division of Environmental. Management within 30 days following completion of these tests, and no later than 8 months following issuance of this permit. If the toxicity testing indicates potentially toxic conditions, additional testing may be required. If initial testing indicates no toxicity, then this monitoring requirement may be removed at the request of the permittee. State of North Carolina Department of Natural Resources and Community Development Mooresville Regional Office James G. Martin, Governor S, Thomas Rhodes, Secretary Albert F. Hilton, Regional Manager DIVISION OF ENVIRONMENTAL MANAGEMENT November 4, 1987 Mr. George W. Henderson Burlington Fabrics I, Inc. 3330 W. Friendly Avenue Greensboro, North Carolina 27410 Subject: NPDES Permit No. NC 0005941 Burlington Fabrics I, Inc.. formerly issued to Burlington Industries, Inc. Iredell County, NC Dear Mr. Henderson: Our records indicate that NPDES Permit No. NC 0005941 was issued an October 21, 1987 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is Page 13. Page 13 sets forth the effluent limitations and monitoring requirements for your discharge. Your discharge must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required monitoring. The monitoring results must be entered on the DMR forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the form, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting farm (DEM Form MR-1), plus instructions for completing the form. It is imperative that all applicable parts be completed, otherwise the forms may be returned to you as incomplete. Failure to properly complete the forms may also result in an automatic $300.00 fine. 919 North Main Strret, P.O, Box 95t, Mooresvilk, N;L 2E1115-09 • Telephone 7104.663-1699 An Equal Opportunity Affirmative Action Ern loYer Mr. George W. Henderson Page Two November 4, 1987 The remaining Parts of the Permit (Parts II and. III) set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s). The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per day per violation plus criminal penalties may be assessed for such violations. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page M-1 or I-1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, through cessation of the discharge, then you should request that the Permit be rescinded. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, D. Rex Gleason Water Quality Regional Supervisor Enclosure DRG:se amen G. a State of No Carolina Department of Natural Resources and Community Development 512 North Salisbury Sneer • Raleigh, North Carolina 27611 in, Governor S. Thomas Rhodes, Secretary DIVISION OF ENVIR.ONNENTAI MANAGEMENT April 12, 1985 Mr. Philip H. Klein Director, Corporate Eng n e ', 4441, tanm, Ind� ra P. O. Box 21207 Greensboro, NC< 27420 SubjectP Permit No. NC0005941 Mooresville Plant - No. 0187 Iredell County Dear Mr. Klein: In resolution of the permit adjudication filed on the permit issued October 19, 1984, we are forwarding herewith the subject State - NPDES permit. This permit supercedes the permit issued on October 19, 1984. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. Please take notice that this permit is not transferable. Part II, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Environmental Management. If you have any questions concerning this permit, please contact Mr. Arthur Mouberry, at telephone number 919/733-5083. Sincerely, ORIGINAL SIGNED e DENNIS R. RAMSE`e FOR R. Paul Wilms Acting Director cc: Mr. Jim Patrick, EPA Mooresville Regional Supervisor PO, Box 27687, Raleigh, North Carolina 2761I-7687 Telephone 9I9-733-4984 An Equal 0pportuniry / Affirmative Acton Employer Permit No.. NC i005941 STATE OF NORTH CAROLINA DEPART'IENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina Genera/ Statute 143-21.5.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Burlington Industries, Inc. is hereby authorized to discharge wastewater from a facility located at Mooresville Plant No. 0187 Iredell County to receiving waters designated an unnamed tributary to Dye Branch in the Yadkin River Basin in accordance with effluent limitations, monitaring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective April 12, 1985 This permit and the authorization to discharge shall expire at midnight an October 31, 1.989 Signed this day of April 12, 1985 ORIGINAL IGNEO 8Y DENNIS R. RAMSEY FOP R. Paul Wilms, Acting Director Division of Environmental. Management By Authority of the Environmental Management Commission Permit No. NC0005941 HERMIT COVER SHEET Burlington Industries, Inc. hereby authorized to: Continue to discharge wastewater from boiler blowdown, once through cooling water, cooling tower bleedoff, and combinations of these systems located at Burlington Industries, Mooresville Mills, (Note Part III, condition No. C. of this permit) into an unnamed tributary to Dye Branch which is classified Class "C" waters. A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final During the period beginning on the effective date permittee is authorized to discharge from outfall Such discharges shall be limited and monitored by Characteri'stics Discharge Limitations. Kg/day bs/day) Daily Avg. Daily Max. Flow TeMperature Residual Chlorine of the Permit and lasting until expiration, (s) serial number(s). 001. (Cooling water) the permittee as specified below: Moni tori nq Requi rernent Other Un ily Avg. s (specify) Daily Max. Measurement Frequency Monthly Monthly THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. *The temperature Of the effluent shall be such as nototo cause an increase in the temperature of the receiving stream ofomore than 2.6 C and in no case cause the ambient water temperature to exceed 32 C. **E - Effluent, D - Downstream The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Sample Type Grab Grab ** Sample Location C, (1) 0 g 0 0 ro u, 4, 0 F"I • "CP -s c+ p-4 Part' Permit No. NC B. SCHEDULE OF COMPLIANCE 1. The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the following schedule. 2. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. M 4 & I 4 Permit No. NC Aot used herein means the Federal !Water Pollution Control Act, As amended. DEM used herein means the Division,cf Environmenta) Management of the Department of Natural "EMC" used herein means the North Carolina Environmental Management. Commission. M3NITORING AND REPORTING 1. Representative Samplinh Samples and measurements taker as required herein shall he representative of the volume and nature of the monitored discharge, 2. Reporting Monitoring results obtained curing the '..revious month(s) shall be summarized for each month and reported on a Monthly Monitoring Report "orm (KM No, MR 1.0, 1.1, postmarked no later than the 3Cth lay following the completed reporting period. The first report is due on . The DEM may require reporting of additional monitoring results by written notification. Signed copies of these, and all other reports required herein, shall be submitted to the °flowing address: Division of Environmental Maragerent Water Quality Section Post Office Box 27687 Raleigh, North Carolina 27611 3. Definitions a. The "daily averagedischarge means the total discharge by weight during a calendar month divided by the number of days in the month that the Production or commercial facility was operating. Where less than daily sampling is required by this permit, the daily average discharge shall be determined by the summation of all the measured daily discharges by weight divided by the number of days sampled during the calendar month when the measurements were made. The 'd ,iy *re dis:'arne7,1eaTis the total discharge by' weight during any ca1endar day. 4, Test Procedures Test edurps for the, analysis of' pollutants shan conform to The EK regulations published 7ursuant to N. C. C. Li, 143-215.63 et seq., The Water and Air Quality Reporting Act, Section 304(g), 13 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136, 6. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: 5 PART I Permit No. NC a. The exact place, date, and time of sampling.; b. The dates the analyses were performed; c. The person(s) who performed the analyses; d. The analytical teGhniques or methods used; and e. The results of all required analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than requiredby this permit, using approved analytical methods as specified above, the results of such monitoring. shall be included in the calculation and reporting of the values required in. the Monthly Monitoring Report Form (DEM MR. 1.0, 1.1, 1.4) Such increased monitoring frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring. of other pollu- tants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenanceof instrumentation and recordings from continuous monitoring instrumentation shall be retained by the permittee for a minimum of three (3) years, or longer if requested by the State Division of Environmental ,Management or the. Regional Administrator of. the Environmental Protection Agency. 16 PART ji Permit No. NC A. MANAGEMENT REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit_ The discharge of any pollutant identified in this permit more frequently than or at. a level in excess of that authorized shall constitute a violation ofthe permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate, the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b. The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. . Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the. terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. Bypassing Any diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (i) where M 8 & 1 7 PART II Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for comp compliance with the effluent limitations and prohibitions of this permit. The permittee shall promptly notify the Water Quality Section of OEM in writing of each such diversion or bypass. 6. Removed Substances Solids, sludges, filter backwash, or Otter pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures In order to maintain compliance with the effluent limitations and prohibitions of this permit, the permittee shall either: a. In accordance with the Schedule of Compliance contained in Part I, provide an alternative power source sufficient to operate the waste water control facilities; or,if such alternative power source is not in existence, and no date for its implementation appears in Part I, b. Halt, reduce or otherwise control production and/or all discharges from wastewater control facilities upon the reduction, loss, or failure of the primary source of power to said wastewater control facilities. 8. Onshore or Offshore Construct This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking oaf any work in any navigable waters. PART II Permit No. NC 8. RESPONSIBILITIES 1. Right of Entry The permittee shall aYoi the Director of the Division of Environmental Management, the rttgloral Administrator, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's remises where an effluent source is located or in whicany records are required to be kept under the terns aed coheitions of this permit; and b. At reaennable time to have aecess to and copy any records required to be freot uh-'er the term, and conditions of this permit; to inspect any menitcriog eqeerent or monitoring method required in this permit; end to sample eny discharge of pollutants. 2, Transfer of Ownership or Control This permit is not trarsferabIe. In the event of any change in control or ownership of r,aoilitis from which the authorized discharge emanates. or is contempletee. the permittee shall notify the prospective owner or controller by letter cif the existence of this permit and of the need to obtain a permit 1r the name of the prospective owner. A copy of the letter shal; he Jerwarded to the Division of Environmental Management. Avai12b11iy of Pepnrts Except for den determiood to be confidential under N. C. G. S. 143-215. 3(a)(2) or Section 3,7A of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms ,hall be available for public inspection at the offices of the DlOsien of Environmental Management. As required by the Act, effluent data shall not ee ceesideree confidential. Knowingly making any false staterent oe any such report may result in the imposition of criminal penalties as providee for in N. C. G. 5. 143-215.6(b)(2) or in Section 309 of the Federa. Aet. 4. Permit Modificat en After notice and peortunity :cr a hearing pursuant to N. C. G. S. 143- 215.1(b)(2) a T.. S. 140-21,1(e) respectively, this permit may be modified, susvrdn.i, or revoked in whole or in part during its term for cause includine, eet rt limited to, the following: a. Violation of any tfrms or conditions of this permit; b. Obteinirn thihs permit hy misrepresentation or failure to disclose fully relevant i'acts; or c. A change in ahy condition that requires either a temporary or permanentredLctior n ination of the authorized discharge. M 10 & I 9 04 I V It W 'XqaJau; pa;pajje aq .ou ttetis ;ittiJaci so; 4u JaputulaJ Gu; pu2 'SDJUU4SWDD -J1O Jaulo oq uotstAoJd vans jo U0i4PDH.Od? LMJL ptou st 'apuns -wnwp Xue o. ;twJad sip jo uotstAoJd iU ,to uo 41,vDdv OW; JO 'ltaJad spa jo uotstAoJd /CUP 41, pup 4atoeJaAas aJe ltwJad sp.;o SJ0000Jd tu 4'41-1JqvuaAas -suotlein6aJ Jo sm.% tent Jo alelyteJapa3 jo luawa6upjut kue Jou 's146tJ teuosJad 40 UOI.SeAUI. XUP JO kiJadoJd azeAtJO o; kJni,ut kue aztuome ;t saop JOU 'sa6attAtJd aAtsntua XUP JO ‘X;JadoJd teuosJad Jo teaJ Ja4;ta ut s146tJ .A1JacioJd kaAtio3 ;ou sow qtwJad st4; aouensst a4i S14611,b A4JadO.Ad 'IZEL 3Sfl cc '40V 112-0PaJ a44 Jo LIE 4014DaS JO 'bas 4a SL*91a*-EVA 'S '9 '3 'N JaP4n loapqns aq Xvw JO st aal;twJad atiq 43tum sapteuad JO (soottmeti ‘sapti.tqtsuodsaJ Ate W0J4 aa;;tituad au; oAatteJ ao uo;Te teaat Au e jo uom;t1sut a4; apntoaJd a; panJ;suop aq ttpus ltmJad stuff ut 6ut4;oN X;tttgeti a3ue;sqns snopJe2pH pup '6 61,C1 :WI EC '43.V tvaaPaA a44 lo 60C u0140aS 9'W-Ett "S *9 *0 'N 04 4uensJnd aouutteltuoDuou Joj satliguad teutww Jo top woJj aa;;twJad a4; akottaJ o; panJ;suo3 aq ILINs 44wJad stip 01. 6144404 '(4-V 'II 4xed) HsaJntte4 Jamodi, pue (9-V 'II ;Jed) u6utsseciSs uo suoptpuo3 ;talJao ut poptAoJd se 4d0OX3 k41.1P1P1,1 1PUP14.1) pue WO '9 'patjt;ou os aalltwad a4; pue uot;tqwJd Jo puepue;s ;uantjja 3txo; a4; 4;tm aDtrepJoo)v ut patjtpow Jo pastAaJ aq ttptis,ltttuad st4; ',14wJad sttp ut lue;nttod Bans peqtwtt Joj uo/We ut.;lua6up;s uow st uotltqt4oJd Jo paPpue;s 43ns pue a5JP4psp a41 ut luasaJd st 43tum 4upqnttod DI,X0; 2 JOI qDV a44 jo (e)LOC uotioas Japun pausttqe;sa st (uotqtqt4o4ti .to pxpoupqs ;uantjja gins ut patjtoads a3uPtidwop jo appaos kue 6utpntaut) not JO puepue;s ;uantjja 31xo; u It 'aitoqe ti-il 'ii ;Jed butpue;s4;tmqoN slue;nttod DIA01 JN 'oN ltamad II AIM PART II Permit No NC 10. Expiration of Permi Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in N. C. G. S. 143-215.6 and 33 USC 1251 et seq.. Part III Permit No. NC0005941 A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. B. Construction No, construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to final plans and specifications have been nade by the Division of Environmental Management within 60 days following acknowledgement that a complete set of final plans and specifications has been received, the plans may be considered approved and construction authorized. C. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. D. Groundwater Monitoring The permittee shall, upon written. notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be . required to determine the compliance of this NPDES permitted facility with the current groundwater standards. E. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems, other than chlorine, which may be toxic to aquatic life other than those previously reported to the Division of EnvironmPntal Management. Such notification shall include: Active ingredient(s) in the biocidal additives, Dosage rate and frequency of application of the additives, Discharge concentration of the active ingredient(s), Discharge rate or volume, Receiving stream (attach map locating discharge point), and Aquatic toxicity data for each biocidal product (degradation data if available). Permit No. NC0005941 Part III F. Toxicity bioassay tests are to be conducted on the effluent at a point prior to entrance to the receiving waters. These bioassay tests are to be conducted over three consecutive months at a time when the biocidal additives are being employed. The effluent samples are to be a 24 hour composite or less if the bleed -off occurs in less than a 24 hour period. Toxicity testing should employ either Daphnia pulex or Pimephelas promelas as the test species. The test method shall be 48 hour static or static renewal bioassays as described in Peltier, W. 1978. Methods for Measuring the Acute Toxicity of Effluents to Aquatic Organisms, 2nd Edition, Environmental Monitoring and Support Laboratory, U.S. EPA, Cincinnati, Ohio; July 1978; EPA 600/4-78-012. The test results are to be submitted to the Division,of Environmental Management with- in 30 days following completion of these tests, and no later than 8 months following issuance of this permit- If the toxicity testing indicates potentially toxic conditions, additional testing may be required. If initial testing indicates no toxicity, then this monitoring requirement may be removed at the request of the permittee. a r,es G. Martin, Cave' Mr. Philip H. Klein Director, Corporate Engineering Burlington Industries, Inc. P. O. Box 21207 Greensboro, NC 27420. Dear Mr. Klein: State of North Carolina Department of Nature Resources and Community Development 512 r Street * Raleigh, North Carolina 27611 S. Thomas Rhodes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT February 4, 1985 Subject: Adjudicatory Hearing Request NPDES Permit, No. NC0005941 Mooresville. Plant No. 0187 Iredell County Reference i.s made to your letter of November 8, 1984 in which you requested an adjudicatory hearing on the subject permit. In response to your letter, I have contacted the NPDES Permits Group and the Technical Services Unit of the Division of Environmental Management! and, they have drafted a modified NPDES Permit which should eliminate the concerns discussed. in your letter. It is my understanding that the special condition which appears in Part III.E. of the draft NPDES permit has been tentatively agreed upon by Mr. Ted Lejeune and. Mr. Steve Tedder of the Technical Services Unit. If the attached draft permit is satisfactory, you are requested to send a letter to Mr. Glenn Dunn of our Legal Affairs Office indicating that you withdraw your request for an adjudicatory hearing. Should you have any questions on the draft permit, please feel free to contact me at 919/723-5083. Sincerely yours, Arthur Mouberry, P.E. Supervisor, Permits and Engineering cc: Mr. Thomas Hilliard Mooresville Regional Supervisor Mr. Steve Tedder P.O. Box 27687, Raleigh, North Carolina 276i1-7637 Telephone 90-733-4984 An Equal (Opportunity Air n Employer Permit No., NC 0005941 STATE OF NORTH: CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT P E R To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General. Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Burlington Industries, Inc. is hereby authorized to discharge wastewater from a facility located at Mooresville Plant No. 0187 Iredell County to receiving waters designated an unnamed tributary to Dye Branch in the Yadkin River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. on This permit shall become effective This permit and the authorization to discharge shall expire at midnight Signed this day of R. Paul Wiimsr Acting Director Division of Environmental Management By Authority of the Environmental. Management Commission M1 & 11 Pera o. NI:0005941 PEE: hereby u the rid o; n nu rush cool od these sYsteme is N. (NaraPart in ed tributary waters. NT TO PERMIT urlingtou Industries, Teo. i iacharerasterate r o boi1e e cooling owe eedof dated at Burlington ndust NNIN i tic n Nc) > C. of this o DYE. Brand which ch is classified Class „C" 1cdo once and combinations es, ,Mloorescille it into as w A. (1), EFFLUENT LIMITATIONS AND MONITORII4G REQUIREMENTS Final During the period beginning on the effective date of the Permit and lasting until expirat permittee is authorized to discharge from outfall(s) serial number(s). 0D1. (cooling water Such discharges shall be limited and monitored by the permittee as specified below: stics Discharge Limitations Kg/day (lbs/day) Daily Avg. Daily Max. Flow Temperature Residual Chlorine Other Units (Spec aily Avg. Daily Max. Monitoring Requirements Measurement Sample Sample Frequency 'Type Loca .lon Monthly Grab E , D Monthly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE. COOLING WATER. *The temperature Of the effluent shall be such as not to cause an increase in the temperature of the receiving stream ofomore than 2.8QC and in no case cause the ambient water temperature to exceed 32 C. **E - Effluent, D - Downstream The pH shall not be less than 6.0 standard units nor greater than 8.5 standard units and shall be monitored monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. PART III Perini t No. NC 0005941 Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. Construction No construction of wastewater treatment Stacilities c©r havedbeennsubmitted thereto shall be begun until Final Plans peificatons to the Division of Environmental Management and wrio tten approval and Authorization to Construct has been Plans and Specifications has been madebyheEMwaithrvr 30 dis aysreceipt of the plans or issuance of thispermit, plans may be considered approved and construction authorized. D. Certified Operator Pu.�suant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment ouch eratoroperatoin responosibble charge of the wastewater treatment facilities. certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. E. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems, other than chlorine, which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include: Active ingredient(s) in the biocidal additives, Dosage rate and frequency of application of the additives, Discharge concentration of the active ingredient(s), Discharge rate or volume, Receiving stream (attach map locating discharge point), and Aquatic toxicity data for each biocidal product (degradation data if available). M15&I12 Permit No. NC0005941 Part III E. Toxicity bioassay tests are to be conducted on the effluent at a point prior to entrance to the receiving waters. These bioassay tests are to be conducted over three consecutive months at a time when the biocidal additives are being employed. The effluent samples are to be a 24 hour composite or less if the bleed -off occurs in less than a 24 hour period. Toxicity testing should employ either Daphnia all_e2i or Pimeohelas promelas as the test species. The test method shall be 48 hour static or static renewal bioassays as described in Peltier, W. 1978. Methods for Measuring the Acute Toxicity of Effluents to Aquatic Organisms, 2nd Edition, Environmental Monitoring and Support Laboratory, U.S. EPA, Cincinnati, Ohio; July 1978; EPA 600/4-78-012. The test results are to be submitted to the Division of Environmental Management with- in 30 days following completion of these tests, and no later than 8 months following issuance of this permit_ If the toxicity testing indicates potentially toxic conditions, additional testing may be required. If initial testing indicates no toxicity, then this monitoring requirement may be removed at the request of the permittee. Permit No.w NC0005941 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT' P E R 'M IT To Discharge. Wastewater Under the NATIONAL POLLUTANT' DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.i, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental. Management Commission, and. the Federal Water Pollution Control Act, as amended, Burling is hereby authorized to discharge wastewater from a facility located at Mooresville Plant No. 0187 Iredell County to receiving waters designated an to tribute to DJe Branch in. t Ya in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on Signed this day of A Robert F. He.lms, Director Division of Environmental Management By Authority of the Environmental Management Commission Mi & I1 is here author z{ on of sif a.NCO005941 A. (i). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS — Final During the period beginning on the effective date of the Permit and lasting until expiration, the permittee is authorized to discharge from outfall(s) serial number(s). 001. (Cooling Water) Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirement Flow Temperature Residual Chlo Kg/day (lbs/day) Daily Avg. Daily Max. Other Units (Specify) Measurement Daily Avg. Daily Max. Frequency Mcn thlly Monthly ab E IERE 5 ICE NO C II CII , ZINC, OR COPPER ADDED TO, THE COOLING WATER. crature of the effluent shall be .such as not to cause an increase in the 'l'err�raure of the receiving stream of more tan 2.8°C and in no case cause the ambient water s perature to exceed 32 C. The Pennittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water. ** E - Effluent, U - Upstream, D Da2tream Sample Type ** The pH shall not be less than 6.0 and shall be monitored monthly at E, standard units nor greater than 8.5 standard units and D by grab sample. Grab s Sample Location E, U, D 0 • There shall be no discharge of floating solids or visible foam in other than trace amounts. STAFF REPORT AND RECOMMENDATIONS PART I - INSPECTION OF EXISTING WASTE ATER DISCHARGE SITE 1. a. Place Visited: Burlington Industries - Mooresville Plant No. 0187 b. Mailing Address: Post Office Box 21207 Greensboro, N. C. 27420 2. Date of Investigation: 7/28/83 Date of Report: 7/29/83 3. By: Michael L. Parker, Environmental. Engineering Technician ii 4. a. Persons Contacted: None b. Phone No.: (704) 664-2611 (Mooresville Plant) 5. Directions to Site: The Mooresville. Plant, of Burlington Indust located at 476 South Main Street in the Town of Mooresville. ies 6. a. The coordinates to the existing point of effluent discharge are: Latitude: 35°34'00" Longitude: 80°48'45" b. USGS Quad No.: E 15 SE (see attached map) 7. Size: (land available for expansion and upgrading): Adequate area is available for the continued operation of the existing system and any future expansion. 8. Topography: Relatively flat, slope 3-5% 9. Location of Nearest Dwelling: Several homes are located within 1000 feet of the discharge point. 10. Receiving Stream: U.T. to Dye Branch. a. Classification: "C" b. Minimum 7-Day, 10-Year Discharge at Site: 0.0 cfs c. River Basin and Sub -Basin No.: Yadkin 03-07-11 PART II - DESCRIPTION OF EXISTING DISCHARGE FACILITIES 1. Existing Facilities: Burlington Industries discharge consists of once, through cooling water, cooling tower bleedoff, boiler blowdown and combinations of these systems serving the Mooresville Plant. 2. Proposed Modifications: N/A. PART III - EVALUAT1ON. AND RECOMMENDATIONS 1. Performance Evaluation.: Recent CEA indicates compliance with Permit limitations. 2. 0 & M Evaluation: N/A. 3. Recommendations and/or Special Conditions: It is recommended that the NPDES Permit for this facility be renewed. North Carolina Department of Natural Resources &Community Development James B Hunt, Jr Governor Joseph MAI, Grimsley, Secretary June 14 1983 Philtin$4Kein ''e-Dl2puriltgitiern industries Inc. P DIVISION OF ENVIRONMENTAL MANAGEMENT Robert F. Helms 1°.", rector TelePhone 919 733-7015 Subject: Application for NPDES Permit No. Ncono441 - Mooresville Plant lredell County Dear Klein Receipt of the following documents is hereby acknowledged: Application Form Engineering Proposal (for proposed control facilities) Request for permit renewal Other If any of the item listed beloware checked, the application received is incomplete and the indicated item(s) must hereceived before review can begin: Application Form (copies enclosed) Engineering Proposal (Sc (b) 1-5 on attached) Other If the application is not made complete within thirty (3D) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to .Mr._ David T. Adk4ns (919/733-5083) of our Permits Unit for review and preparation of a draft permit. Once the permit is drafted, public notice must be issued for forty-five (45) days prior to final action on the issuance or denial of the permit. You will be advised of any comments, recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this application, please contact bhe review person listed above. 4c,C. William C. Mills, Supervisor Permits and Engineering Unit cc:AMooresville Regional Supervisor David i inekf61144 SIGNED BY DAVID T. ADKINS PO iiiTTTOW PRE VENT1ON PA Y S P CI Box 27687 Patetp, C„2761177687 ,4 Eguel Opportuniry A IfirmatIve Action. Employer Agri 9B r Robert Hdirrr N. T a T)i i. ion T . Box 7687 Raleigh, NC 276 .1-7 r 7 to r a nrrr nta1. Management Subject: NPDBS Perm R ne ai R gu :t Permit B'a . NC0005941 Mooresvi11e Plant, Mooresville N T unit: t rr Industries; Inc Dear Mr.. Executive Offices P. 0. Box 2107 Greensboro, North Car 27,120 CERTIFIED MAIL RETURN RECEIPT REQUESTED UESlED Pleenew the ubj et NP ES permit The disehar it rr this fG _. has not changed a rr'u the la"t permit was issued a no hrrr . are posed err anticipated. If you equire dddltior al of 9197 79-2 86- ry truly your BURLINGTON INDUSTRIES, Pfillip Director of Cnrperr"eta Rrirrerirr rlr u Banner an - acrrrra vili C. Themes Sportswear/TH. Permit F l ' Hon, p.T as rentaet Tyra Brenda T t i r DIVISION OF ENVIE A" April 30, 179 Mt. Donald . Wo j ek corporate Kngineeri� Burlington Industries P. O. Box 21207 Greensboro, NC 27420 Sublect: jeks. In accordance with Pour application for discbarg+e Permit received March 23, 1978,.ve are forwarding herewith the subject State - NPD Permit. This Permit is issued pursuant to the regirwgants of North Carolina CGenerel Statutes 143.215.1 and the Memorandum of reement between North Carolina and the U. S. vironmental Protection Agency dated October 19, 1975. If any parte, requir nte, or limitations contained in this Permit are unacceptable to you, you have the right to an adjudicatory hearing before a hearing officer upon written deem to the Director within 30 days following receipt of this Permit, identifying the specific issues to be contended. Unless such d w.,, - nd is made, this Permit shall be final and bindi ..a . Please take notices that this Permit is not trans B. 2. addresses the re uir is to be followed in case awnerehip or control of this discharge. This Permit does t affect the legal rewquir.i ent to obtain other rmaits which may be required by the Division of Novironmsnta'1 Manag nt u have any questions concerning this Permit, please; contact us. ly yours, c ORl A. cRorie. Director svillee Regional Office ors* Harlow, A 4 1 DEPARTMENT STATE NORTH CAA'a NA NATURAL RE, DUKES & COMyMU UTY SION OF ENVIRONMENTAL r OA:I''3' R I in compliance with 143-215.1 , other lawful by the North Carolina Envi Water Pollution Control Acts a into) is hereby authorized to discha th C, Im K i s µi o ri , a n d OPMENT sville County adopted Federal to receiving waters Unnamed Tributary to Dye Branch in the Yadki River Basin in accordance with effluent conditions set forth in Parts This permit This I e riii "d ,: on DEC :3 1 1983 gnou ns, monitoring requirements, and other and III 'erec f A P k 3 0 1979 <f: 1 y sha ttit A, F. McRORIE M1 Page of Permit No. NC 0005941 SUPPLEMENT TO PERMIT COVER SHEET Burlington Industries, Inc. is hereby authorized to: 1. Continue to discharge wastewater from boiler blowdwn, once through cooling water, cooiing trier bleedoff, and combinations of these systems located at Burlington Industries, ioresyille Mills, (Note Part III, Condition No. C of this Permit), into an unnamed tributary to aye Branch which is classified Class "C" waters. A. (1). EFFLUENT LIMITATIONS AND i~i LT QUI i TS During the period beginning on the effective date permittee is authorized to discharge from autfall(s) serial number(s)pOi. Such discharges shall be limited and monitored by the permittee as specified below: I uent Phrecter sti cs Kg/day (lbs'day) vg. Daily Max. Temperature Discharge Limitations Other Unit Daily Avg. * * * (Specify) Daily Max. Monthly to and lasting until expiration, Sample Location Grab E, U, D There shall be no chromium, zinc or copper added to the cooling water. *Sample Locations. I -Influent, E-Effluent, U-Upstream, and D-Downstream **A11 stream samples shall be grab. ***The temperature shall be such as not to cause an increase in the stream water temperature of more than OF above ambient stream water temperature. The pH shall not be less than 6.0 standard units nor greater than 9.0 and shall be nitored monthly at E, U, a by grab sa les. units There shall be no discharge of floating solids or visible foam in other than trace amounts. . SCHEDULE OF COMPLIANCE Part I Permit No. NC I. The Permittee shall achieve compliance with the effluent limMtations specified for discharges in accordance with the following schedule: 2. No later than 14 calendar days followfing a date identified in the above schedule of compliance. the Permittee shall submit either a report of Progress orin the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement PART I Page of Permit No. NC Act used herein means the Federal Water Pollution Control Act, As amended. DEM used herein means the Division of Environmental Management of the Department of Natural and Economic Resources. "EMC" used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. 2. Reporting Monitoring results obtained during the previous 1 month(s) shall be summarized for each month and reported on a Monthly Monitoring Report Form (DEM No. MR 1.0, 1.1, 1.2, and 1.3) postmarked no later than the 45th day fOl3owing the completed reporting period. The first report is due on JUL 1 1,21. The DEM may require reporting of additional monitoring results by written notification. Signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section Post Office Box 27687 Raleigh, North Carolina 27611 . Definitions a. The 'daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the month that the production or commercial facility was operating. Where less than daily sampling is required by this permit, the daily average discharge shall be determined by the summation of all the measured daily discharges by weight divided by the number of days sampled during the calendar month when the measurements were made. The "daily maximum discharge means the total discharge by weight during any calendar day. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to The EMC regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The Water and Air Quality Reporting Act, Section 304(g), 13 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: PART I Permit No. NC a. The exact place, date, and time of sampling; b. The dates the analyses were performed; c. The person(s) who performed the analyses; d. The analytical techniques or methods used; and e. The results of all required analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values required in the Monthly Monitoring Report Form (DEM MR 1.0, 1.1, 1.2, and 1.3). Such increased monitoring frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollu- tants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained by the permittee for a minimum of three (3) years, or longer if requested by the State Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. 16 PART IL Permit No. NC A. MANAGEMENT REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b. The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. . Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such, accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (i) where M8 & 17 PART II Page of Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. The permittee shall promptly notify the Water Quality Section of DEM in writing of each such diversion or bypass. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures In order to maintain compliance with the effluent limitations and prohibitions of this permit, the permittee shall either: a. In accordance with the Schedule of Compliance contained in Part I, provide an alternative power source sufficient to operate the waste- water control facilities; or, if such alternative power source is not in existence, and no date for its implementation appears in Part I, b. Halt, reduce or otherwise control production and/or all discharges from wastewater control facilities upon the reduction, loss, or failure of the primary source of power to said wastewater control facilities. . Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 18 PART II Permit No. NC B. RESPONSIBILITIES 1. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in control or ownership erfacilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit°in the name of the prospective owner. A copy of the letter shall be :forwarded to the Division of Environmental Management, Availability of Reports Except for data determined to be confidential under N. C. G. S. 143-215. 3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the i osition of criminal penalties as provided for in N. C. G. S. 143-215.6(b)(2) or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to N. C. G. S. 143- 215.11b)(2) and G. S. 143-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. M10&I9 PART II Permit No. NC 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "ypassing' (Part II, A-5) and "Power Failures" (Part II, A-7), nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. 7. 4i1 and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject under N. C. G. S. 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations. 9. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circum- stance, is held invalid, the application of such provision to other cir- cumstances, and the remainder of this permit shall not be affected thereby. 10 PART II Page of Permit No NC 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in N. C. G. S. 143-215.6 and 33 USC 1251 et seq.. PART III Page of Permit No. NC a 0 0 Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. C. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to Final Plans and Specifications has been made by the DEM after 30 days following receipt of the plans or issuance of this permit, whichever is latter, the plans may be considered approved and construction authorized. Certified Operator - NOT APPLICABLE Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. 4 1 M 15 & 112 STAFF T All REC ATI Part I * INSPECTION F WASTLWATE TNEATKNTPLPLAI SITE Place visited: Burlington Industries Mooresville Plant 0187) Iredll County 2. Date: Decembert 1978 3. By David T. Adkins10A 4. Persons contacted: Non S. Directions to site: Mooresville P"nt of Burlington Industries is located in the Town of Mooresville t 476 South Main Street. S. The bearing and distance to the prorosed point of effluent discharge is N/A. The coordinates of the dischrgo arr N 35O34'00" W 80n48' S" There is „o of fhe sy ti. Toporra.phy ;. The a a slope of 3 to 5%.. uate area for the Location cif e r st dwe" feet of th, fatil ity. ue 10. Receiving Stream. Unnamed tr Part II icatio 1 Cs 7- gay 10-Year dart,o at si to d. 0 c,fs Fishing, wading boating and any :other usage exc icg or as a source of water supply for drinking r food -processing purposes y is Twerp .are lye ration and main vely 1ve1 having es within 1000 ,SCR I PT Ile OF TREATMENT WORKS The discharge trod Burlington Industries con water, ccl i rig tower bl eedoff , boiler blowd syst serving th Mooresville Plant. Part III - EVALUATION Ad REC N TIO S The discharge consists of condensation fro water. There is no addition of zinc or ch It is reca ded a st MP Permit be issued for th of o d co ce throul hirntions co f the ion units andcooling unds to the system. ischarger, nprth Carolina Dept. of Natural & Economic Resources • ENC20NMENTAL MANAGEMENT COMMISSION NATIONAL POiLOTANT DISCHARGE ELIMINATION. SYSTEM APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM C. To he filed only by parsons engaged in rranufacturing and mining FOR AGENCY USE Do not Attempt to complete this form before reading Accompanying instructions Please print or type APPLTCATION NUMBER DA.TE RECEIVED 13 YEAR DAY NPDES Permit Renewal No. NC 0005941 Expires 9-30-78 1. Name; address, location, and telephonenumber of facility producing discharge A. Nameoye s vi 1. J rP' a 187) B. Mailing, Address Burlington Industries, Inc. 1. Street address 1. P. Box 21207 Greensboro 2. Liti 4. County C. Location: 1, Street 2. Ci ty 4. State D. Telephone No,. 2, SIC 3. Number of employees Guilford 4'6 2. main F Mooresville C. 28115 704. _664 ' Area Code 3. State 5, ZIP If ail yo'iir waste is, discharged' into a publicly own,e1 waste treAtm:ent facility' and to the best of your kmowledge you are not required to cotain a discharge permit, proceed to item 4, Otherwise proceed directly to item S. 4. IF you meet the condT Lion stated' above, check here 0 and supply the information asked for below', After Cowleting these item.s, please complete' the date, title, and signature blocks below and return this form to the proper revieingoffice without completing the remainder of the form. A. Name of organization responsible for receiving waste B. Faci 1 i ty recei ving waste: 1. Name 2. Street address N.C. 27420 3. City 4. County. 5. State 6. ZIP 5. •incipal product, o raw material (Check one) eri im fahrios (cotton & cCt ton poiyester 'f lends . 6. principal process Yarn s lasher-d 1„,:r. we' .n:T; a fit.ni 7. Maximum amount of principal product produced. or raw material consumed per (Check, on 8. Maximum amount of principal product produced or raw material consumed, reported in item 7, above, is measured, in (Check one): A.D pounds B.a tons C.0barrels 0.0bushels E.0 square. feet F , C3 gallons G. pieces or units H. . other, specify Linear Yards 9. (a) Check here if discharge occurs all year )(, or (b) Check the month(s) discharge occurs.: 1.0 January 2.o February 3.0l1arch 4.0April 5.0 May 6.0 June 7.0 July 8.0 August 9.o September 10.00ctober 11.0November 12.0 December (c) Check how many days per week: 1.01 2.02-3 3.0 4-5 4. 6-7 10. Types of waste water discharged to surface waters only (check as applicable) Discharge per operating day y average C '1 mg water, et laily average Flow, operating gallons per day 0.1-999 000-4999 5000-9999 10,000- 50,000- 49,999 or more 2 Process water, daily average 0, Maxeimm per operIt- iry day for total discharge (all types) X Volume treaed before discharging (percent) ne 0.1- 30- 65- 95- 29.9 64.9 94,9 100 (6) (7) 8 (9) X 11, If any of the three types of waste identified in itc44 either treated or untreatcd, aro dischargedto places other thansurface waters, check below as applicable, Waste water is discharged to: 0.1-999 (1) A. Municipal sewer system B., Underground well C. Septic 1 0. Evaporation lagoon or pond F. Other, specify 12. Number of separate discharge points: A.01 B.02-3 C.04-5 0.06 or more Rocky Ri 13. Name of receiving water or waters ' Dye Creek to ver 14, Ooes your discharge contain or is it passible for your discharge to contain one pr more of the following substances aided as a result of your operations, ITEM #12: activities, or processes: ammonia, cyanide, aluminum, beryllium, cadmium, One; 10.E chromium, copper, lead, mercury, nickel, selenium, zinc, phenols, oil and One; 11.A grease, and chlorine (residual). A.)(yes 8.0no I certify that 1 am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true., complete, and accurate. Philip H. Klein Per ° n Signe'd re of Applicant T:;orth Carolina General Statute 143-215.6(b)(2) proyides that: Anyperson who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Cormisalon implementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides punishment by a fine of not more than $1O,000 or imprisonment not more than 5 years, or both, for a similar offense.) 4L. , - Director, Corporate Engineering Titl Pcrmit NorIKATOO5YIJ Application No. Nc 074 3NN 000556 AUTHORIZATION TO DISCHARGE UNDER THE NATIONAL FOVLNTANT DISCHARGE ELIHINATLON YSTLiI In compliance with th!.2 pr0visionr3 of thc l'cderr,1 Vitter Pollution Control Act, as alluded, (33 U.S.C. 1 i ct. (the "Act"), Butlinton i1du3tries, Inc. 1 authorized to disc arge from a fncl7Jty locatcd 1:1,10,TIXM harIor , Moore t vale SALas BOX, rj.Fitt) 2Nda.5 to receiving waters named Branh to Dyc -!rceh to Rocky River in accotdaaeo Nr.1i effloc.nt 1 moniror:T. n8 rccvrtts and other condition5 t3(..t forth in Pazo I, II, and 11hof. This permit shall become effectiv'e on This permit expire at midnig Signed this EPA Form 31 JAN 31 1974 and the auhorization 'day of 1 C. -n Originat J,grL, to dischr,re shall !TPV: September 30 1978 1974 JACK E. EAV1,0 Regional Adlnizitrator PART I PAGE 2 OF PERMIT NO. NC 0005° `. EFFLUENT EI SITA.TIONS AND MONITORING Q 1 MENTS Interiz 1. During the period beginning September 30, 1974 and lasting until March 31, 1976. the pe. ttee is authorized to discharge from all point sources consisting of once through cooling, cooling tower bleedoff, boiler blowdown, air washers, and combinations of these systems Such discharges shall be limited and monitored by the permittee as specified below where materials containing these contaminents are subject to being discharged. EFFLUENT CH 4* CTERISTIC Flow-M3/Day MGEO T perature Ohro. Zinc Chlorine(Residual) DISCHARGE LIMITATIONS kg/day. Ube/day) Other Units (Specify) MONITORING REQUIREMENTS Measurement Sample Daily Avg Daily Max ly Avg Daily Max fre uenc Type 35UC 38°C 95°F 1O0°E 5 mg/1 10 mg/1 1 mg/I 2 /1 0.2 mg/1 0.2 m/1 1/m limo The pH shall not be less than 6 nor greater than and shall be monitored 1/month with a grab sampsample There shall be no discharge of floating solids or visible foam in other than trace amounts. Grab Grab Grab Samples taken in compliance with the monitoring requirements specified above shall be taken at the nearest accessible polnt after final treatment but prior to actual discharge or mixing with the receiving waters. PART I Page Pe No. Within 50 days after the issuance of the permit the average daily low w in - 5 of the actual value mast be determined for each discharge that vered by this peLwit Following this 50 day period, each discharge with an average daiZ f1cw greater than 100,000 gallons will monitor the flaw rate and temperature on a daily 'basis. For discharges with an average daily flaw less than 100,000 gallons or consisting of boiler blowdown only, the flow rate and temperature perature gill be monitored t ice/month and the required grab a1taples c i ;l be taken on one of these two days Samples will, be taken during; the ti me period the effluent will be affected by e em nt: l ch Drina additions once/month. PH 6-10 for discharges of boi.Ler blear rdo only. 5 RAGE 4 OF 13 PART I PERMIT NO, C 00 5 41 A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Final) 5. During the period beginning April 1, 1976 and lasting until expiration of the permit, the permittee is authorized to discharge fret" all point sources consisting of once through cooling, cooling tower bleedoff, boiler blewdown, air washers, and combinations of these systems. Such discharges shall be limited and monitored by the permittee as specified belowwhere materials containing these contaminants are subject to being discharged. EFFLUENT CRACFER1ST1C DISCHARGE LIMITATIONS MONITORING REQUIREMENTS Measurement Sample Daily Avg Daily Max Daily Avg Daily Max Frequency Type, Flow-MP/Day (MGD) Temperature 35°C 38°C 95°F 100°F Chromium (Total) 1 mg/1 1 mg/1 lime Grab Zinc 0.5 mg/1 1.0 mg/1 limo Grab Chlorine (Residual) 0.2 mg/1 0.2 mg/1 lime **/ Grab kg/day (lbs/day) Other Units (Specify) 6. The pH shall not be less than 6 ***/ nor greater than and shall be monitored once/month with a grab sample. 9 * * * 7. There shall be no discharge of floating solids or visible foun in other than trace amounts. 8. Samples taken in compliance with the monitoring requirements specified above shall be taken at the nearest accessible point after final treatment but prior to actual discharge or mixing with the receiving waters, Fart l 'age 5 PERMIT NO. 0005941 For each discharge with an average daily f greater than 100,000 allons , the flaw rate and temperature will be monitored on a daily basis. For discharges with an average daily flaw less than 100,000 gallons or consisting of borer blowdown only, the flat rate and temperature will be monitored, twice/monthtwice/month and the required grab samples will be taken to one these twc days= Samples will be taken during the time Pe the effluent wi be affected by ele enta chlorine ddatinrs once/month, PH f --10 for discharges of boiler ',lowdown only MONITORING AND REPORTING Representative Sampling PART l Page 6 of Permit No. NC 0005941 Samples and measurernents taken as required herein sha be representative f the volume and nature of the monitored discharge. Reporting Monitoring results obtained during the previous 6 months shall be summarized and reported on a Discharge Monitoring Report Form (EPA No. 33 -1) , postmarked no later than the 28th day of the month following the completed reporting perked The first report is due on March 31, 1975= Duplicate signed copies of geese, and all other reports required herein, shall be submitted to the Regional Administrator and the State at the following addresses: Definitions Fnvironmental Protection Agency Water Enforcement Branch 1421 Peachtree Street, NE Atlanta, GA 30309 The daily average discharge shall be determined by the summation of the measured daily discharges divided by the number of days during the calendar month when the measurements were made. The 'daily max ° r dischar e means the tr to . flow during any calendar day. PART l Pape 7 of Permi Test Procedures Test procedures fear the analysis of pollutants conform to regulations published pursuant to Section 30(} t the Act, under wtich such procedures may be required. Re ing of Results For each :ease re ent or sample taken pursuant to t} e requirements of this petuit, the permittee shall record the following.,- information: The exact place, date, and s p ring The dates he analyses were perftr ed The per s rn(s) o perftar ed the analyses The analytical techniques or methods used; and The results of all Additional Moni equ ed analyses ink by Per t ee If the pe . ittee monitors any pollutant at the iocatican(s designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be i.n:ciuded in the cal- culation and reporting of the values required in the Discharge Monitoring Report. Form (EPA No. 3320-1). Such increased frequency shall also be indicated. Records Retention All records and information resulting ing rom the monitorin activities required by this permit including all records oaf analyses performed and calibration and maintenance of instru- mentation and recordings from continuous monitoring instrumen- tation shall be retained for a minimum of three(3) years, oar longer if requested by the Regional Administrator or the State water pollution control agency. SCHEDULE PLl PART 1 Page 8f 13 permit No. 1 1: The pe sittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the foliowing schedule: Date Actio September 30, 1974 June 30, 1975 March 31, 1976 Compliance with interim ons Report of progress Compliance with final litations No later than 14 calendar days foliowing a date identified in the above schedule of compliance, the peril ttee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of non- compliance, any remedial actions taken, and the probabiiiy of meeting the next scheduled requirement, PART IT. Page 9 of 13 Permit No. Ole e0059 1 A. MANAGEMENT REQUIREMENTS Change in Discharge All discharges authorized herein shall he consistent with. the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the permit issuing authority of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2 Noncompliance Notification. If, for any reason, the permit does nnt r° r laly with nr will. he unable to comply with any daily maximum effiuent l.imitsti.on specified in this permit, the permittee shall provide the Region Administrator and the. Stare with the Following„ information, writing, within five (.5) days of becoming aware of such condition.: A, description of the id cause of noncr rnp.l.iance: and b The perof noncompliara°c, are 1udir�g roa;ct dates and tires; or, if n,ot corrected , t l�r, sir t i r 1 gated t i.ne the noncornp l i Dance is expected to continue, a+rnd ;ceps being, taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. Facilities Operation The permittee shall. at all times maintain in good working order and. operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit :dversa act The perm : shall take sill reasonrl l.e. steps G:'c mini.rri c an} adverse impact to navigable wit rs rc ,szrltl;n Ceram raoncompliarzcr with any fflur nt limitations rrs specified in including such accelerated or additional monitoring ere [ ssary to deter- mine the nature and impact of the noncomplying discharge. Bypassing Any diversion from or bypass of facilities necesax to tain compliance with the tzro'rnas and conditions of s permit is prohibited, except (i whirs unavoidable to prevent loss of life of severe proper damage, or (ii) wtrere excessive sto drainage or runoff would damage any facilities necessary for compliance with tlae effluent limitations and prohibitions of this permit. The permitt shall promptly notify the Regional Administrator and the State in writing of each such diversion or bypass. It owed; Substance Solids, sludges: from or resulting be disposed of in such aterials fr ba::pzrsh, or tattier pollutants removed :cam treatment or control of wastewaters slr all anner such as to prevent any pollutant from entering navigable waters. Power Pailzrres in order to maintain compliance ittr the effluent liml.tat and prohibitions of this permit, the permittee shall eithe In accordance wa.ti the Schedule of Compliance contained Part i, provide an aiter'nati e power source sufficient operate the wastewater control facilities; or, no date for plementation appears in Part n.s Halt, reduce or otherwise control production and/or all discharges upon the reduction, . bass, or failure of one or more of the primary sources of power to the wastewater control facilities. PART II Page 11 of 13 Permit No. NC 0005Q41 B. RESPONSI8 1. Right of Entry The permittee shall allow the head of the State water pollution control agency, the Regional Administrator, and/or their authorized representatives, upon the presentation of credentials: a. To enter upon the permittee's premises where an effluent source is located or in which. any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times. to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in. this permit; and to sample any discharge of pollutants. 2. Transfer of Ownership or Control In the event of any change in control or ownership of facilities from which the authorized discharges emanate the permittee shall notify the. succeeding owner or controller of the existence of this permit by letter, a copy of which shall be forwarded to the Regional Administrator and the State water pollution control agency. . Availability of Reports Except for data. determined to be confidential under Section 308 of the Act, all reports prepared. in accordance with the terms of this permit shall be available for public inspection at the. offices of the State water pollution control agency and. the Regional Administrator. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in Section. 309 of the Act. 4, Permit Modification After notice and opportunity for a hearing, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: PART II Page 12 of 13 Permit No, tiC 0005941 a. Violation of any terms or conditions of this perm b. Obtaining this permit by misrepresentation or failure to disclose fully all relevent facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified. in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this peimit, this permit, shall be revised or modified in accordance with. the toxic effluent standard or prohibition and the. permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, A-5) and "Power Failures" (Part II, A-7), nothing in this permit shall be construed to relieve. the permittee from civil or criminal penalties for noncompliance, whether or not such noncompliance is due to factors beyond his control, such as accidents, equipment breakdowns, or labor disputes. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibil- ities, liabilities, or penalties to which the permittee is or may be subject under section 311 of the Act. 8. State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibil- ities, liabilities, or penalties established pursuant to any appli- cable State law or regulation under authority preserved by section 510 of the Act. STATE OF NORTH CAROLINA Attachment I Page 1 of 3 DEPARTMENT OF NATURAL AND ECONOMIC RESOURCES Jinx 27687 1k1+17,"14,s SECPETAnr TELEP-HOrr AP"EA CODE 9"9 H79•91,1 Mr. Paul J. Traina, Director Enforcement Division Region IV Environmental Protection Agency 1421 Peachtree Street, N. E. Atlanta, Georgia 30309 Dear Mr. Traina: RHIPigh 276I 1 TAMES E. HaUS OUSER, GOVERNOR OFFICE OF WATER AND AIR RESOURCES SUBJECT: January 11„ 1974' Burlington Industries, Inc. Mooresville Mills, Iredell County N C 074 3BK 2 000556 Pursuant to Section 401 of the Federal Water Pollution Control Act (33 ' U. S. C. 1251, 1341; hereafter the "Act"), the State of North Carolina issues this Certification to subject applicant for a National Pollutant Discharge Elimination System (NPDES) permit to discharge.i.nto navigable waters. Having, evaluated the applicant's application and having reviewed the con- ditions to be imposed in the NPDES permit, the State of North Carolina certi- fies that if the applicant complies with the conditions developed for the NPDES permit, the applicant's discharge will comply with the applicable provision of Section 301 of the Act and appropriate requirements of Chapter 143 of the North Carolina General Statutes. Furthermore, in so far as it can determine, the State of North Carolina certifies that there are no limitations under Section 302 nor standards under Section 306 or 307 which are applicable to the applicant's discharge. This Certification shall be subject to the perrmittee complying with attached conditions which are to be included in the NPDES permit. Attachment WQC 269 cc: Mr.. K. T. Stevens Piedmont Regional Office Sincerely, e <f /.• E. C. Hubbard Director 1�1 Page 2 of 3 NPDES PERMIT CONDITIONS BURLINGTON T iSIES Parameter Flow BOD 5 PP Final Effluent Total Suspended Solids Onto' .. , , He aval nt Phenols gine Temperature Paramete Effluent Li Flew PODS Total Suspended Solids Chromium, Hexavaleat Phenols Zinc Temperature ns n Effluent ts 600 gpd 900 d 10 mg/1 15 mg/1 6.0-6.5.0-.5 15 mg/1 25 m/ 0.05 mg/l 05 mg/1 0.03 mg/1 0.045 /l 0.30 mg/1 0.45 mg/1 Not to exceed 5F above the natural water temperature and in no case to exceed 90°F or Inter Period Effluent 600 d 40 mg/1 5 . -1 .5 16 mg 0.5 .g/1 0.1 mg/1 1.0 mg/1 s 1 14 900 gPd 60 mg/1 6.0-10.5 24 m/l 1.0 mg/1 0.1 mg/1 2.0 mg/1 but a exceed 5°F above the natural water temperature and in no case to exceed 9 F Final P1 Attagi lent I Page 3 of Time Schedule s and Specifications on or before,,, w Begin Construction can or before.. Co ete Construction on or before. Comply with Final Effluent Limitations on or before... North Carolina laterir d Final Monitoring Requirecent' Test Flow Temperature pH BOD, -Ed, 200 Phenols Chromi(Benevolent) Zinc December , 1974 . .1975 .December 31, 1979 March 31, 1976 Location of S*t,i le Point s Frequency Effluent Daily *Effluent Daily, *Effluent Daily *Effluent Quarterly *Effluent Quarterly *Effluent Monthly *Effluent Monthly The applicant shall begin nitor ng n accordance :h the schedule on or before September 1, 1974. a treatment system is required to meet the final efi"1 tatiens, test should also be run n the influent at the equeney,