NC0063568_Regional Office Historical File Pre 2018

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., RE., Director
June 30, 1994
ENRICO ALESSANDRINI PRESIDENT
APPLE BAKING COMPANY INC
380 APPLE ROAD
SALISBURY NC 28144
Dear Mr. Alessandrini:
n
"ee A—F
jtiPARIETE:1-13'
DIVISION 0: :Nt RON111,41. MANAGF
tIPORISNIE 149164,41 OflICE'WENT
Subject: Rescission/Return of NPDES Permit No, NC0063568
Apple Baking Company, Inc.
Rowan County
Reference is made to your request for rescission of the subject NPDES Permit. Staff
of the Mooresville Regional Office have confirmed that this Discharge Permit is no longer
required. Therefore, in accordance with your request, NPDES Permit Nu:mber
NC0063568 is rescinded, effective immediately. The Division is also returning your
renewal application package.
Should you desire to request an NPDES permit in the future, please advise the
Division of Environmental Management in writing and resubmit a new complete
application with the appropriate application fees. Please note, construction of wastewater
discharge facilities and eventual discharge without a permit will be considered a violation
of DEM Regulation 15 NCAC 2H .0101 and the North Carolina General Statutes (GS
143-215.1).
If it would be helpful to discuss this matter further, I would suggest that you contact
Rex Gleason, Water Quality Regional Supervisor, Mooresville Regional Office at
704/663-1699.
Sincerely,
A. Preston Howard, Jr., P.E.
cc: Mr. Jim Patrick, EPA
Rowan County Health Department
Mooresville ,Regional'Offi.ce
Permits & Engineering Unit - Coleen Sullins
Fran McPherson, DEM Budget Office
Operator Training and Certification
Technical Support Branch
Facilities Assessment Unit - Robert Farmer attachments
Central Files yr/attachments
Aquatic Toxicology - Larry Ausley
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50%, recycled/ 10°/'. post -consumer paper

b9 iY
State of North Carolina
Department of Environment, Health and Natural R
Division of Environmental Management HTt
512 No 'at Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor George 'T. Everett, Ph.D
William W. Cobey, Jr., Secretary
L. Gary London
Route 9, Box 472
Salisbury, NC 28144
Dear Mr. London;
Director
1991
Subject: Permit No. NC0063568
AppleBaking Co., Inc.
Rowan County
ES
ENT
ROES
In accordance with your application fear discharge pertatit received on September 27, 1990,
we are forwarding herewith the subject state - N.PDES permit. This permit is issued pursuant to
the requirements of North Carolina General Statute 143-215 .1. and the Memorandum. of
Agreement between North Carolina and the US Environmental Protection agency dated December
6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within
thirty (30) days following receipt of this letter. This request must be in the form of a written
petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the
Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611.
-7447. Unless such demand is made, this decision shall be final and binding.
Please take notice this permit is not transferable. Part 11., E.4. addresses the requirements to
be followed in case of change in ownership or control of this discharge.
This permit does not affect the legal requirements to obtain other permits which pray be
required by the Division of Environmental Management or permits required by the Div
Land Resources, Coastal Area 'Management Act or any other Federal or Local governmental pen
that may berequired.
If you have any questions
torte number 919%733-5083.
cc: Mr. Jim Patrick, EPA.
Mooresville Regional Office
oncerning this pertrtit, please contact Ms. Angela
Sincerely,
Original signed by
Tote Overcash tor
George T. Everett
Poilulion Pnwenlion Pays
P.0 . Box 29535, Rallei, h, ;North Carolina 27626-0535 Telepl•a.nrce
An Foal Opportunity Affirmative ,Action Employer
733-7l015

Perini t No. NC0063568
STATE O= NORTH CAROLINA
NT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
PERMIT
TO DISCHARGE WASTEWATER UNDER THE.
0!VISION OF ESF .CJRCES
LAW) r#IY SECT)ON
ED
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM MAY 1991
HEALTH' t:
In compliance with the provisiono•f North Caroother lawful lina GeneralStatute 1 l3- 15,1,
he
Management yConniission,ards and T ndltl �`ed t���i ��r�ater Pollution C`e�dn b71t�C+T�St�rT�rh C,i�cec3},it Environmental
Apple Baking Co., Inc.
ithoz ed to discharge wastewater from a facility located at
Apple Baking Company, Tnc.
380 Apple Road (NCSR 2017)
northwest of Salisbury
Rowan County
to receiving watersdesigt ted as an unnamed tributary to Second Creek in the Yadkin -Pee Dee Rive
Basin
ecorda
e \VI t.t'
a
is day
ie effective June 1.,
ho -i°ration to discha
C
ring requirements, and other conditions set forth in
1. entire ttt tnid
l994
ES�JRt ES.

is hereby authorized to:
Pemit No. NC0063568
SUPPLEMENT TO PERMIT COVER SHEET
Apple Baking Co., Inc,
I. Continue to operate an oil/water separator, and oxidation ditch, a clarifier, three (3) polishing
lagoons connected in series and effluent disinfection located at Apple Baking Company, Inc.,
80 Apple Road (NCSR 2017), northwest of Salisbury, Rowan County (See Part III of this
Permit), and
Discharge from said treatment works at the location specified on the attached map into an
unnamed tributary to Second Creek which is classified Class C waters in the Yadkin -Pee Dee
River Basin.

E
N'l' Ll fll.l dal°I "1! 'S AN) VIUI`1I'l"(::)IZINC Itl;( llll .l MENTS FINAL
period No. NC0063568
outfall s) s eal number
on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from
( 001. Such discharges shall be limited and monitored by the permittee as specified below:
uent Characteristi.
Flow
BOD, 5 day, 20°C
Total Suspended Residue
NH3 as N
Fecal Colifarm (geometric mean)
Total Residual Chlorine
Temperature
MBAS
Oil and Grease
Chronic Toxicity
Discharge
ns
Monthly Avg, Weekly Avq, sally. Max
0,0023 MGD
30.0 mgll
90.0 mg/l
200.0 /100 ml
n Reaulrenten?
Measurement
Frequency �e
pCe
lon
Weekly Instantaneous 1
45,0 mg/I 2/Month Grab E
13,50 mg/I 2/Month Grab E
Monthly Grab E
400.0 /100 ml 2/Month Grab E.
Daily Grab E
Weekly Grab E
Monthly Grab E
Monthly Grab E
Quarterly Grab E
* Sample locations: E - Effluent, I - Influent
** Chronic Toxicity (C'eritxdaphr ) P/F at 1.6%, December, March, June and September. See Part III, Condition D.
The pH shall not be less dr: n 6.0 standard units nor greater than 9.0 standard units and shall be monitored 2/month at the effluent by grab
sample.
There shall he no discharge of floating 'Thkls or visible lcsntta iaa the than t Mace amounts.

PART l
tale of Compliance;
The perrnittee shall comply with Final EEffluent l imitations specified for discharges in
accordance with the following schedule:
Permittee shall comply with Final Effluen Limi by the effective date of
p mit unless specified below.
Permittee shall at all times provide the operation and ariaintenance neeess to operate the
e)dsting facilities at optimum efficiency;
3. No later° than 14 calendar days following a date identified in the above schedule of
compliance, the pertrintee shall submit either a report of progress or, in the case of specific
actions being required by identified dates, a written notice of compliance or noncompliance.
In the latter case, the notice shall include the cause of noncompliance, any=remedial actions
taken, and the probability of meeting the next schedule reuirement.

PART
STANDARD CONDITIONS
ON A. DEFINTTIQNS
Part II
Page 1 of 14
OR NPDES PERMITS
I. Permit j suing Authority
The Director of the Division of Environmental Management.
2. DEM or Division
Means the Division of Environmental Management, Department of Environment, Health
and Natural Resources.
3.ELM
Used herein means the North Carolina Environmental Management. Commission.
4. Act or "She Act"
The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended,
33 USG 1251, et. seq.
5. Mass/Day Measurements
a. The "`monthly average discharge" is defined as the total mass of all daily discharges
sampled and/or measured during a calendar month on which daily discharges are
sampled and measured, divided by the number of daily discharges sampled and/or
measured during such month. It is therefore, an arithmetic mean found by adding the
weights of the pollutant found each day of the month and then dividing this sum by the
number of days the tests were reported. The limitation is identified as "Monthly
Average" in Part I of the permit.
b. The "weekly average discharge" is defined as the total mass of all daily discharges
sampled and/or measured during the calendar week (Sunday - Saturday) on which daily
discharges are sampled and measured, divided by the number of daily discharges
sampled and/or measured during such week. It is,therefore, an arithmetic mean found
by adding the weights of pollutants found each day of the week and then dividing this
sum by the number of days the tests were reported. This limitation is identified as
"Weekly Average" in Part I of the permit.
c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged
during a calendar day. If only one sample is taken during any calendar day the weight
of pollutant calculated from it is the "maximum daily discharge." This limitation is
identified as "Daily Maximum," in Part I of the permit.

Part II.
Page 2 of 14
d. The "average annual discharge" is defined as the total mass of all daily discharges
sampled and/or measured during the calendar year on which daily discharges are
sampled and measured, divided by the number of daily discharges sampled and/or
measured during such year. It is, therefore, an arithmetic mean found by adding the
weights of pollutants found each day of the year and then dividing this sum by the
number of days the tests were reported. This limitation is defined as '''Annual Average"
in Part I of the permit.
b. Concentration Measurement
a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum
of the concentrations of all daily discharges sampled and/or measured during a calendar
month on which daily discharges are sampled and measured, divided by the number of
daily discharges sampled and/or measured during such month (arithmetic mean of the
daily concentration values). The daily concentration value is equal to the concentration
of a composite sample or in the case of grab samples is the arithmetic mean (weighted
by flow value) of all the samples collected during that calendar day. The average
monthly count for fecal coliform bacteria is the geometric mean of the counts for
samples collected during a calendar month. This limitation is identified as "Monthly
Average" under "Other Units" in Part I of the permit.
b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum
of the concentrations of all daily discharges sampled and/or measured during a calendar
week (Sunday/Saturday) on which daily discharges are sampled and measured divided
by the number of daily discharges sampled and/or measured during such week
(arithmetic mean of the daily concentration values). The daily concentration value is
equal to the concentration of a composite sample or in the case of grab samples is the
arithmetic mean (weighted by flow value) of all the samples collected during that
calendar day. The average weekly count for fecal coliform bacteria is the geometric
mean of the counts for samples collected during a calendar week. This limitation is
identified as "Weekly Average" under "Other Units" in Part. I of the permit.
c. The "maximum daily concentration" is the concentration of a pollutant discharge during
a calendar day. If only one sample is taken during any calendar day the concentration
of pollutant calculated from it is the "Maximum Daily Concentration". It is identified
as "Daily Maximum" under "Other Units" in Part I of the permit.
d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of
the concentrations of all daily discharges sampled and/or measured during a calendar
year on which daily discharges are sampled and measured divided by the number of
daily discharges sampled and/or measured during such year (arithmetic mean of the
daily concentration values). The daily concentration value is equal to the concentration
of a composite sample or in the case of grab samples is the arithmetic mean (weighted
by flow value) of all the samples collected during that calendar day . The average
yearly count for fecal coliform bacteria is the geometric mean of the counts for samples
collected during a calendar year.
e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable
amount of dissolved oxygen required to be available in the effluent prior to discharge
averaged over a calendar day. If only one dissolved oxygen sample is taken over a
calendar day, the sample is considered to be the "daily average concentration" for the
discharge. It is identified as "daily average" in the text of Part I.

g.
Part Il
Page 3 of 14
The "quarterly average concentration" is the average of all samples taken over a
calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I
of the permit.
A calendar quarter is defined as one of the following distinct periods: January through
March, April through June, July through September, and October through December.
7. Other Measurements
a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow,
averaged monthly. It is determined as the arithmetic mean of the total daily flows
recorded during the calendar month.
b. An "instantaneous flow measurement" is a measure of flow taken at the time of
sampling, when both the sample and flow will be representative of the total discharge.
c. A "continuous flow measurement" is a measure of discharge flow from the facility
which occurs continually without interruption throughout the operating hours of the
facility. Flow shall be monitored continually except for the infrequent times when
there may be no flow or for infrequent maintenance activities on the flow device.
S. Types of Samples
a. Composite Sample: A composite sample shall consist of:
(1) a series of grab samples collected at equal time intervals over a 24 hour period of
discharge and combined proportional to the rate of flow measured at the time of
individual sample collection, or
(2) a series of grab samples of equal volume collected over a 24 hour period with the
time intervals between samples determined by a preset number of gallons passing
the sampling point. Flow measurement between sample intervals shall be
determined by use of a flow recorder and totalizer, and the present gallon interval
between sample collection fixed at no greater than 1/24 of the expected total daily
flow at the treatment system, or
(3) a single, continuous sample collected over a 24 hour period proportional
to the rate of flow.
In accordance with (1) above, the time interval between influent grab samples shall be
no greater than once per hour, and the time interval between effluent grab samples shall
be no greater than once per hour except at wastewater treatment systems having a
detention time of greater than 24 hours. In such cases, effluent grab samples may be
collected at time intervals evenly spaced over the 24 hour period which are equal in
number of hours to the detention time of the system in number of days. However, in
no case may the time interval between effluent grab samples be greater than six (6)
hours nor the number of samples less than four (4) during a 24 hour sampling period.
b. Grab Sample: Grab samples are individual samples collected over a period of time not
exceeding 15 minutes; the grab sample can be taken manually.
4. Calculation of Meana
a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the
individual values divided by the number of individual values..

Part 11
Page 4 of 14
b. Geometric Mean: The geometric mean of any set of values is the Nth root of the
product of the individual values where N is equal to the number of individual values.
The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms
of the individual values, For purposes of calculating the geometric mean, values of
zero (0) shall be considered to be one (1).
c. Weighted by Flow Value: Weighted by flow value means the summation of each
concentration times its respective flow divided by the summation of the respective
flows.
10. Calendar Day
A calendar day is defined as the period from midnight of one day until midnight of the next
day. However, for purposes of this permit, any consecutive 24-hour period that
reasonably represents the calendar day may be used for sampling.
1.1. Hazardous Substance
A hazardous substance means any substance designated under 40 CFR Part 116 pursuan
to Section 311 of the Clean Water Act.
12. Toxic Pollutant
A toxic pollutant is any pol➢utant listed as toxic under Section 307(a)(1) of the Clean Water
Act.
SECTION E. GENERAL CONDITIONS
1. Duty to Comply
The permittee must comply with all conditions of this permit. Any permit noncompliance
constitutes a violation of the Clean Water Act and is grounds for enforcement action; for
permit termination, revocation and reissuance, or modification; or denial of a permit
renewal application.
a. The permittee shall comply with effluent standards or prohibitions established under
section 307(a) of the Clean Water Act for toxic pollutants and with standards for
sewage sludge use or disposal established under section 405(d) of the Clean Water Act
within the time provided in the regulations that establish these standards or
prohibitions, even if the permit has not yet been modified to incorporate the
requirement.
b. The Clean Water Act provides that any person who violates a permit condition is
subject to a civil penalty not to exceed $25,000 per day for each violation.
Any person who negligently violates any permit condition is subject to criminal
penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than
1 year, or both. Any person who knowingly violates permit conditions is subject to
criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not
more than 3 years, or both. Also, any person who violates a permit condition may be
assessed an administrative penalty not to exceed $10,000 per violation with the
maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33
U.S.C. 1319 and 40 CFR 122.41 (a)]

Pan II
Page 5 of 14
c. Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000)
per violation may be assessed against any person who violates or fails to act in
accordance with the terms, conditions, or requirements of a permit. [Ref: North
Carolina General Statutes § 143-2.15.6 (a)1
2. puty to Mitigate
The permittee shall take all reasonable steps to minimize or prevent any discharge in
violation of this permit which has a reasonable likelihood of adversely affecting human
health or the environment.
Civil and Criminal Liability
Except as provided in permit conditions on "Bypassing" (Part II, B-3) and "Power
Failures" (Part II, B-6), nothing in this permit shall be construed to relieve the permittee
from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS
143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319, Furthermore, the
permittee is responsible for consequential damages, such as fish kills, even though the
responsibility for effective compliance may be temporarily suspended.
4. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution of any legal action or
relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee
is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act,
33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such
as fish kills, even though the responsibility for effective compliance may be temporarily
suspended.
5. Property Rights
The issuance of this permit does not convey any property rights in either real or personal
property, or any exclusive privileges, nor does it authorize any injury to private property or
any invasion of personal rights, nor any infringement of Federal, State or local laws or
regulations.
6. Onshore or Offshore Construction
This permit does not authorize or approve the construction of any onshore or offshore
physical structures or facilities or the undertaking of any work in any navigable waters.
7. 5everabilily
The provisions of this permit are severable, and if any provision of this permit, or the
application of any provision of this permit to any circumstances, is held invalid, the
application of such provision to other circumstances, and the remainder of this permit, shall
not be affected thereby.

Pan H
Page 6 of 14
Duty. to Provide Infomiation
The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any
information which the Permit Issuing Authority may request to determine whether cause
exists for modifying, revoking and reissuing, or terminating this permit or to determine
compliance with this permit. The permittee shall also furnish to the Permit Issuing
Authority upon request, copies of records required to be kept by this permit.
9. Duty to Reapply
If the permittee wishes to continue an activity regulated by this permit after the expiration
date of this permit, the perrnirtee must apply for and obtain a new permit.
10. Expiration of Permit
The permittee is not authorized to discharge after the expiration date. In order to receive
automatic authorization to discharge beyond the expiration date, the permittee shall submit
such information, forms, and fees as are required by the agency authorized to issue permits
no later than 180 days prior to the expiration date. Any discharge that has not requested
renewal at least 180 days prior to expiration, or any discharge that does not have a permit
after the expiration and has not requested renewal at least 180 days prior to expiration, will
subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33
USC 1251 et. seq.
11. ,Signatory Requirement
All applications, reports, or information submitted to the Permit Issuing Authority shall be
signed and certified.
a. All permit applications shall be signed as follows:
(1) For a corporation: by a responsible corporate officer. For the purpose of this
Section, a responsible corporate officer means: (a) a president, secretary, treasurer
or vice president of the corporation in charge of a principal business function, or
any other person who performs similar policy or decision making functions for the
corporation, or (b) the manager of one or more manufacturing production or
operating facilities employing more than 250 persons or having gross annual sales
or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to
sign documents has been assigned or delegated to the manager in accordance with
corporate procedures.
(2) For a partnership or sole proprietorship: by a general partner or the proprietor,
respectively; or
(3) For a municipality, State, Federal, or other public agency: by either a principal
executive officer or ranking elected official.
b. All reports required by the permit and other information requested by the Permit Issuing
Authority shall be signed by a person described above or by a duly authorized
representative of that person. A person is a duly authorized representative only if:
(1) The authorization is made in writing by a person described above;
(2) The authorization specified either an individual or a position having responsibility
for the overall operation of the regulated facility or activity, such as the position of
plant manager, operator of a well or well field, superintendent, a position of

Part II
Page 7 of 14
equivalent responsibility, or an individual or position having overall responsibility
for environmental matters for the company. (A duly authorized representative may
thus be either a named individual or any individual occupying a named position.);
and
(3) The written authorization is submitted to the Permit issuing Authority.
c. Certification. Any person signing a document under paragraphs a. or b. of this section
shall make the following certification:
""I certify, under penalty of law, that this document and all attachments were prepared
under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on
my inquiry of the person or persons who manage the system, or those persons directly
responsible for gathering the information, the information submitted is, to the best of
my knowledge and believe, true, accurate, and complete. 1 am aware that there are
significant penalties for submitting false information, including the possibility of fines
and imprisonment for knowing violations."
12. Permit Actions
This permit may be modified, revoked and reissued, or terminated for cause.The filing of a
request by the permittee for a permit modification, revocation and reissuance, or
termination, or a notification of planned changes or anticipated noncompliance does not.
stay any permit condition.
13. Permit Modification. Revocation.and Reissuance, or Termination
The issuance of this permit does not prohibit the permit issuing authority from reopening
and modifying the permit, revoking and reissuing the permit, or terminating the permit as
allowed by the laws, rules, and regulations contained in Title 40, Code of Federal
Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code,
Subchapter 2H .0100; and North Carolina General Statute 143-215,1 et. al.
14. Previaus'ermits
All previous National Pollutant Discharge Elimination System Permits issued to this
facility, whether for operation or discharge, are hereby revoked by issuance of this permit.
The conditions, requirements, terms, and provisions of this permit authorizing discharge
under the National Pollutant Discharge Elimination System govern discharges from this
facility.
SECTION C. OPE ` ATIG AND MAINTENANCE OF POLLUTION CONTROLS
1. Certified € perator
Pursuant to Chapter 90A-44 of North Carolina General Statutes, the permittee shall
employ a certified wastewater treatment plant operator in responsible charge (ORC) of the
wastewater treatment facilities. Such operator must hold a certification of the grade
equivalent to or greater than the classification assigned to the wastewater treatment
facilities. The permittee shall notify the Division's Operator Training and Certification Unit
within thirty days of any change in the ORC status.

Part II
Page 8 of 14
2. Proper Operation and Maintenance
The permittee shall at all times properly operate and maintain all facilities and systems of
treatment and control (and related appurtenances) which are installed or used by the
permittee to achieve compliance with the conditions of this permit. Proper operation and
maintenance also includes adequate laboratory controls and appropriate quality assurance
procedures. This provision requires the operation of back-up or auxiliary facilities or
similar systems which are installed by a permittee only when the operation is necessary to
achieve compliance with the conditions of the permit.
3. Need to Halt or Reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been
necessary to halt or reduce the permitted activity in order to maintain compliance with the
condition of this permit.
4. Bypassing of Treatment Facilities
a. Definitions
(1) "Bypass" means the known diversion of waste streams from any portion of a
treatment facility including the collection system, which is not a designed or
established or operating mode for the facility.
(2) "Severe property damage" means substantial physical damage to property, damage
to the treatment facilities which causes them to become inoperable, or substantial
and permanent loss of natural resources which can reasonably be expected to occur
in the absence of a bypass. Severe property damage does not mean economic loss
caused by delays in production.
b. Bypass not exceeding limitations.
The permittee may allow any bypass to occur which does not cause effluent limitations
to be exceeded, but only if it also is for essential maintenance to assure efficient
operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of
this section.
Notice
(i) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it
shall submit prior notice, if possible at least ten days before the date of the bypass;
including an evaluation of the anticipated quality and affect of the bypass.
(2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass
as required in Pan II, E. 6. of this permit. (24-hour notice).
d. Prohibition of Bypass
(1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action
against a permittee for bypass, unless:
(a) Bypass was unavoidable to prevent loss of life, personal injury or severe
property damage;

Part 11
Page 9 of 14
(b) There were no feasible alternatives to the bypass, such as the use of auxiliary
treatment facilities, retention of untreated wastes or maintenance during normal
periods of equipment downtime. This condition is not satisfied if adequate
backup equipment should have been installed in the exercise of reasonable
engineering judgment to prevent a bypass which occurred during normal
periods of equipment downtime or preventive maintenance; and
(c) The permittee submitted notices as required under Paragraph c. of this section.
(2) The Permit Issuing Authority may approve an anticipated bypass, after considering
its adverse affects, if the Permit Issuing Authority determines that it will meet the
three conditions listed above in Paragraph d. (I) of this section.
5. Upsets
a. Definition.
"Upset " means an exceptional incident in which there is unintentional and
temporary noncompliance with technology based permit effluent limitations because of
factors beyond the reasonable control of the peiinittee. An upset does not include
noncompliance to the extent caused by operational error, improperly designed treatment
facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or
improper operation.
b. Affect of an upset.
An upset constitutes an affirmative defense to an action brought for
noncompliance with such technology based permit effluent limitations if the
requirements of paragraph c. of this condition are met. No determination made during
administrative review of claims that noncompliance was caused by upset, and before an
action for noncompliance, is final administrative action subject to judicial review.
c. Conditions necessary for a demonstration of upset.
A pemiittee who wishes to establish the affirmative defense of upset shall demonstrate,
through properly signed, contemporaneous operating logs, or other relevant evidence
that:
(a) An upset occurred and that the permittee can identify the cause(s) of the upset;
(b) The permittee facility was at the time being properly operated; and
(c) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of
this permit.
(d) The pei inittee complied with any remedial measures required under Part II, B. 2. of
. this permit
d. Burden of proof.
In any enforcement proceeding the permittee seeking to establish the occurrence of an
upset has the burden of proof.

Part I1
Page 10 of 14
6. Removed $ubst4nces
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or
control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a
manner such as to prevent any pollutant from such materials from entering waters of the
State or navigable waters of the United States. The permittee shall comply with all existing
federal regulations governing the disposal of sewage sludge. Upon promulgation of 40
CFR Part 503, any permit issued by the Permit Issuing Authority for the disposal of sludge
may be reopened and modified, or revoked and reissued, to incorporate applicable
requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part
503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the
time provided in the regulation, even if the permit is not modified to incorporate the
requirement. The permittee shall notify the Permit Issuing Authority of any significant
change in its sludge use or disposal practices.
7. Power Failures
The permittee is responsible for maintaining adequate safeguards as required by DEM
Regulation, Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124
Reliability, to prevent the discharge of untreated or inadequately treated wastes during
electrical power failures either by means of alternate power sources, standby generators or
retention of inadequately treated effluent.
SECTION D. MONITORING AND RECORDS
1. Representative Sampling
Samples collected and measurements taken, as required herein, shall be characteristic of the
volume and nature of the permitted discharge. Samples collected at a frequency less than
daily shall be taken on a day and time that is characteristic of the discharge over the entire
period which the sample represents. All samples shall be taken at the monitoring points
specified in this permit and, unless otherwise specified, before the effluent joins or is
diluted by any other wastestream, body of water, or substance. Monitoring points shall
not be changed without notification to and the approval of the Permit Issuing Authority.
2. Reporting
Monitoring results obtained during the previous month(s) shall be summarized for each
month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No.
MR 1,1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later
than the 30th day following the completed reporting period.
The first DMR is due on the last day of the month following the issuance of the perrrtit or in
the case of a new facility, on the last day of the month following the commencement of
discharge. Duplicate signed copies of these, and all other reports required herein, shall be
submitted to the following address:
Division of Environmental Management
Water Quality Section
ATTENTION: Central Files
Post Office Box 27687
Raleigh, North Carolina 27611

Part II
Page 11 of 14
3. flow MeasuremeIs
Appropriate flow measurement devices and methods consistent with accepted scientific
practices shall be selected and used to ensure the accuracy and reliability of measurements
of the volume of monitored discharges. The devices shall be installed, calibrated and
maintained to ensure that the accuracy of the measurements are consistent with the accepted
capability of that type of device. Devices selected shall be capable of measuring flows with
a maximum deviation of less than 10% from the true discharge rates throughout the range
of expected discharge volumes. Once -through condenser cooling water flow which is
monitored by pump logs, or pump hour meters as specified in Part I of this permit and
based on the manufacturer's pump curves shall not be subject to this requirement.
4. Test Prpedu:ro
Test procedures for the analysis of pollutants shall conform to the EMC regulations
published pursuant to NCGS 143-215.63 et, seq, the Water and Air Quality Reporting Acts,
and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal
Water Pollution Control Act, as Amended, and Regulation 40 CFR 136.
To meet the intent of the monitoring required by this permit, all test procedures must
produce minimum detection and reporting levels that are below the permit discharge
requirements and all data generated must be reported down to the minimum detection or
lower reporting level of the procedure. If no approved methods are determined capable of
achieving minimum detection and reporting levels below permit discharge requirements,
then the most sensitive (method with the lowest possible detection and reporting level)
approved method must be used.
5. Penalties for Tempering
The Clean Water Act provides that any person who falsifies, tampers with, or knowingly
renders inaccurate, any monitoring device or method required to be maintained under this
permit shall, upon conviction, be punished by a fine of not more than $10,0+00 per
violation, or by imprisonment for not more than two years per violation, or by both.
6. Records Retention
The permittee shall retain records of all monitoring information, including all calibration
and maintenance records and all original strip chart recordings for continuous monitoring
instrumentation, copies of all reports required by this permit, for a period of at least 3
years from the date of the sample, measurement, report or application. This period may be
extended by request of the Director at any time.
7. Recording Results
For each measurement or sample taken pursuant to the requirements of this permit, the
permittee shall record the following information:
a. The date, exact place, and time of sampling or measurements;
b. The individual(s) who performed the sampling or measurements;
c. The date(s) analyses were performed;.
d. The individual(s) who performed the analyses;
e. The analytical techniques or methods used; and
f. The results of such analyses.

Part 11
Page 12 of 14
8. Inspection and Entry
The permittee shall allow the Director, or an authorized representative, upon the
presentation of credentials and other documents as may be required by law, to;
a. Enter upon the perrnittee's premises where a regulated facility or activity is located or
conducted, or where records must be kept under the conditions of this permit;
b. Have access to and copy, at reasonable times, any records that must be kept under the
conditions of this permit;
c. Inspect at reasonable times any facilities, equipment (including monitoring and control
equipment), practices, or operations regulated or required under this permit; and
d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance
or as otherwise authorized by the Clean Water Act, any substances or parameters at any
location.
5EC' 'I0 E. REPORTING REOUIREi IENTS
Change in Discharge
All discharges authorized herein shall be consistent with the terms and conditions of this
permit. The discharge of any pollutant identified in this permit more frequently than or at a
level in excess of that authorized shall constitute a violation of the permit.
2. planned Changes
The permittee shall give notice to the Director as soon as possible of any planned physical
alterations or additions to the permitted facility. Notice is required only when:
a. The alteration or addition to a permitted facility may meet one of the criteria for
determining whether a facility is a new source in 40 CFR Part 122.29 (b); or
b. The alteration or addition could significantly change the nature or increase the quantity
of pollutants discharged. This notification applies to pollutants which are subject
neither to effluent limitations in the permit, nor to notification requirements under 40
CFR Part 122.42 (a) (1).
3. Anticipated Noncompliance
The permittee shall give advance notice to the Director of any
permitted facility or activity which may result in noncompliance wi
changes in the
equirements.
4. Transfers
This permit is not transferable to any person except after notice to the Director. The
Director may require modification or revocation and reissuance of the permittee and
incorporate such other requirements as may be necessary under the Clean Water Act.

Part 1'1
Page 13 of 14
5. Monitoring Reports,
Monitoring results shall be reported at the intervals specified elsewhere in this permit.
a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See
Part II. D. 2. of this permit).
b. If the permittee monitors any pollutant more frequently than required by the permit,
using test procedures specified in Part Il, D. 4. of this permit, the results of this
monitoring shall be included in the calculation and reporting of the data submitted in the
DMR.
c. Calculations for all limitations which require averaging of measurements shall utilize an
arithmetic mean unless otherwise specified by the Director in the permit.
6. Twenty-four Hour Reporting
a. The permittee shall report to the central office or the appropriate regional office any
noncompliance which may endanger health or the environment. Any information shall
be provided orally within 24 hours from the time the permittee became aware of the
circumstances. A written submission shall also be provided within 5 days of the time
the permittee becomes aware of the circumstances. The written submission shall
contain a description of the noncompliance, and its cause; the period of noncompliance,
including exact dates and times, and if the noncompliance has not been corrected, the
anticipated time it is expected to continue; and steps taken or planned to reduce,
eliminate, and prevent reoccurrence of the noncompliance.
b. The following shall be included as information which must be reported within 24 hours
under this paragraph.
(A) Any unanticipated bypass which exceeds any effluent limitation in the permit.
(B) Any upset which exceeds any effluent limitation in the permit.
(C) Violation of a maximum daily discharge limitation for any of the pollutants listed by
the Director in the permit to be reported within 24 hours.
c. The Director may waive the written report on a case -by -case basis for reports under
paragraph b. above of this condition if the oral report has been received within 24
hours.
Other. N9Morpliace
The permittee shall report all instances of noncompliance not reported under Part IL E, 5
and 6. of this permit at the time monitoring reports are submitted. The reports shall contain
the information listed in Part 11. E. 6. of this permit.
8. Other Information
Where the permittee becomes aware that it failed to submit any relevant facts in a permit
application, or submitted incorrect information in a permit application or in any report to the
Director, it shall promptly submit such facts or information.

Part 11
Page 14 of 14
9. Noncompliance Notification
The permittee shall report by telephone to either the central office or the appropriate regional
office of the Division as soon as possible, but in no case more than 24 hours or on the next
working day following the occurrence or first knowledge of the occurrence of any of the
following:
a. Any occurrence at the water pollution control facility which results in the discharge of
significant amounts of wastes which are abnormal in quantity or characteristic, such as
the dumping of the contents of a sludge digester; the known passage of a slug of
hazardous substance through the facility; or any other unusual circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate wastewater treatment such as mechanical or electrical failures of
pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to
such station or facility.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 5 days following first knowledge of the occurrence.
10. Availability of Report
Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308
of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be
available for public inspection at the offices of the Division of Environmental Management.
As required by the Act, effluent data shall not be considered confidential. Knowingly
making any false statement on any such report may result in the imposition of criminal
penalties as provided for in NCGS 143-215.1(b)(2) or in Section 309 of the Federal Act.
11. Equities for Falsification pf Reports
The Clean Water Act provides that any person who knowingly makes any false statement,
representation, or certification in any record or other document submitted or required to be
maintained under this permit, including monitoring reports or reports of compliance or
noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per
violation, or by imprisonment for not more than two years per violation, or by both.

PART HI
OTHER REQUIREMENTS
A. Construction
No construction of wastewater treatment facilities or additions to add to the plant's treatment
capacity or to change the type of process utilized at the treatment plant shall be begun until Final
Plans and Specifications have been submitted to the Division of Environmental Management
and written approval and Authorization to Construct has been issued,
B. Groundwater Monitoring
The permittee shall, upon written notice from the Director of the Division of Environmental
Management, conduct groundwater monitoring as may be required to determine the compliance
of this NPDES permitted facility with the current groundwater standards.
C. Changes in Discharges o .Toxic Substances
The perrnittee shall notify the Permit Issuing Authority as soon as it knows or has reason to
believe:
a. That any activity has occurred or will occur which would result in the discharge, on a
routine or frequent basis, o:f any toxic pollutant which is not lirnited in the permit, if that.
discharge will exceed the highest of the following "notification levels";
(I) One hundred micrograms per liter (100 ug/1);
(2) Two hundred rnicrograms per liter (200 ug/l) for acrolein and acrylonitrile; five hundred
micrograms per liter (500 ug/l) for 2.4-dinitrophenol and for
2-methy1-4.6-dinitrophenol; and one milligram per liter (I mg/I) for antimony;
(3) Five (5) times the maximum concentration value reported for that pollutant in the permit
application.
b. That any activity has occurred or will occur which would result in any discharge, on a
non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if
that discharge will exceed the highest of the following "notification levels";
(1) Five hundred micrograms per liter (500 ug/I);
(2) One milligram per liter (1 mg/1) for antimony;
(3) Ten (10) times the maximum concentration value reported for that pollutant in
application.
e

Part III Permit No. NC0063 68
D.
The. effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests,
using test procedures outlined in:
1.) The North Carolina. Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic
Bioassay Procedure - Revised*September 1989) or subsequent versions,
The effluent concentration at which there may be no observable inhibition of reproduction or
significant mortality is 1.6% (defined as treatment two in the North Carolina procedure document).
The permit holder shall perform quarterly monitoring using this procedure to establish compliance
with the permit condition. The first test will be performed after thirty days from issuance of this
permit during the months ofDecember, March, June and September. Effluent sampling for this
testing shall be performed at the NPDES permitted final effluent discharge below all treatment
processes.
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the month in which it was performed,. using the parameter
code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address:
Attention:
Environmental Sciences Branch
North Carolina Division of
Environmental Management
P.O. Box 27687
Raleigh, N.C. 27611
Test data shall be complete and accurate and include all supporting chemical/physical rneasurewents
performed in association with the toxicity tests, as well as all dose/response data. Total residual
chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for
disinfection of the waste stream.
Should any single quarterly monitoring indicate a failure to meet specified limits, then nmonthly
monitoring will begin immediately until such time that a single test is passel. Upon passin gn this
monthly test requirement will revert to quarterly in the months specified above.
Should any test data from this monitoring requirement or tests performed by the North Car
Division of Environmental Management indicate potential impacts to the receiving stream
permit may be reopened and modified. to include alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as n
control organism survival and appropriate environmental controls, shall. constitute an it valid test
and will require immediate retesting (within 30 days of initial nicnitorin.g event). Failure to submit
suitable test results will constitute noncompliance with monitoring requirements,
his

PART IV
CO FIANCE MO ORING FEE REQUIREI
A. The itt ust pay the annual administering and compliance monitoring rin fee within 30
(thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in
accordance with 15A NCAC 2H .OI (h)(-) may cause this Division to initiate action to
revoke the permit

ASTE LOAD ALLOCATION
PERMIT NO.: NC0063568
PERMITTEE NAME: Apple Baking Co., Inc.
Facility Status: Existing
Permit Status: Renewal
Major
Pipe No.: 001
Design Capacity: 0.0023 MGD
Domestic (% of Flow):
Industrial (% of Flow):
Comments:
Based on previous WLA
STREAM INDEX; 12-108.-21
RECEIVING STREAM: an unnamed tributary to Second ('reek
Class: C
Sub -Basin: 03-07-06
Reference USGS Quad: El 6NE, Rowan Mills
County: Rowan
Regional Office: Mooresville Regional Office
(please attach)
Previous Exp. Date: 3/31/91 Treatment Plant Class:
Classification changes within three miles:
>3 Mi.
Requested by:
Prepared by:
Reviewed by:
AT7J)1
Jule Shanklin
Date: 10/5/90
Date:
Date:
Mcxleter
A 2
Drainage Area (mi Avg. Strearnflow (cis): Z • 7--
Date Rec.
(.3
7Q10 (cfs) z7... Winter 7Q10 (cfs) 0.44 30Q2 (cfs)
Toxicity Limits: IWC
Instream Monitoring:
hronic
q
Parameters
Upstream Location
Downstream Location
Effluent
Characteristics
BOD5
NY13-N (
D.O. (mg/1)
TSS
F. Col. (ROO ml)
pH (SU)
Summer
oc
1
Winter
3 0
Zoo
omrnents: RE,comm
61cit-tr/ IIb
KEer To 2,8p
EFFIAE,err
A& 01L. 606195f 1140i1froawc.
AIFEcn4A/i CI4Lotz4NE 1-61/0,s 5a0141,.>
gt.ov4 LimirArtON MA eg, gequigen tAl

0 C
Request No.: 5886
atlw
WASTELOAD ALLOCATION APPROVAL FORM
Facility Name: Apple Baking Co.
NPDES No.: NC0063568
Type of Waste: 36% Domestic/ 64% Industrial
Status: Exist/Renew
Receiving Stream: UT Second Creek
Classification: C est.
Subbasin: 030706 Drainage area: 2.180 sq mi
County: Rowa Summer 7Q10: 0.22 cfs
Regional Office: MRO Winter 7Q10: 0.44 cfs
Requestor: J. hanklin Average flow: 2.21 cfs
Date of Request: 10/5/90 30Q2: cfs
Quad: E16NE
RECOMMENDED EFFLUENT LIMITS
----
EXISTING PROPOSED
sum/win sum/win
Wasteflow (mgd): 0.0023 0.0023
SOD5 (mg/1) : 30 30
NH3N (mg/1):
DO (mg/1):
TSS (mg/1) : 90
Fecal conform (#/100m1):
pH (su) :
Toxicity Testing: Chronic Q P/F at 1.6%
MONITORING-_�____�-_--_--_�-
Location:
Location:.
COMMENTS-o-_-_____-_-_.-
Technical Support recommends the permit be renewed for 0.0023 MGD with
updated limits. Process includes domestic waste and cleaning fluids, etc.
If the region concurs, MBAS and Oil & Grease monitoring should be added.
The previous wasteload did not include a Fecal limit, however, a limit
is required and will be added. Staff report states that the facility has
disinfection capabilities already.
The facility has not discharged and is seeking a nondischarge alternative.
The facility may be sold. Region requested that the permit include provisiol
for design flow of 0.08 MGD in case the property is sold. Tech Support
suggests that the potential new owner apply for a permit when said new
owner decides in what capacity the property will be used.
If the facility begins disinfection, chlorine levels should be kept to
28ug/1 or below -- limitation may be required in the future.
Upstream (Y/N) : N
Downstream (Y/N): N
90
200
6-9
--- __--Recommended by: 04 ,lx---
Reviewed by
Date:
Tech Support Supervisor: Date:
Regional Supervisor:Date:
Permits & Engineering: Date:
RETURN TO TECHNICAL SUPPORT BY:
JAN 18 19

1 {)/89.)
tti'a2ttt: _v._ P_
CHRONIC TO CIFFY TES 11 [ E
N
The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests,.
using test procedures outlined in:
1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic
Bioassay Procedure - Revised *September 1989) or subsequent versions.
The effluent concentration at which there may be no observable inhibition of reproduction or
significant mortality is f • %© (defined as treatment two in the North Carolina procedure
document). The permit holder shall perform QuarterLv monitoring using this procedure to establish
compliance with the permit condition. The first test will be performed after thirty days from
issuance of this permit during the months of Pvc fV C 56P . Effluent
sampling for this testing shall be performed at the NPDES permitted final effluent discharge below
all treatment processes.
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter
code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address.
Attention: Environmental Sciences Branch
North Carolina Division of
Environmental Management
P.O. Box 27687
Raleigh, N.C. 2761 1
Test data shall be complete and accurate and include all supporting clrernicallphysical measurements
perfoiined in association with the toxicity tests, as well as all dose,/response data. Total residual
chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for
disinfection of the waste stream.
Should any single quarterly monitoring indicate a failure to meet specified limits, their monthly
monitoring will begin immediately until such time that a single test is passed. Upon passing, this
monthly test requirement will revert to quarterly in the months specified above.
Should any test data from this monitoring requirement or tests performed by the North Carolina
Division of Environmental Management indicate p©tentiarl impacts to the receiving swam, this
permit may be re -opened and modified to include alternate monitoring requirements or limits.
NOTE; Failure to achieve test conditions as specified in the cited d(x:umenr, as minitt�urtl
control organism survival and appropriate environmenutl controls, shall constitute an invalid test
and will require immediate retesting(within 30 days of initial monitoring event). Failure to subnmit
suitable test results will constitute noncompliance. with moniroring requirements.
7Q10 p, ZZ• _ cfs
Permited Flow .0. 002.3
l W
Basin & Sub -basin
Receiving Stream
County ROW*nJ
GD
**Chronic Toxicity (Ceriodapht
ended by.
ndiuon