HomeMy WebLinkAboutNC0072575_Fact Sheet_20210331 DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Fact Sheet
NPDES Permit No. NC0072575
Permit Writer/Email Contact Julia Byrd,julia.byrd@ncdenr.gov
Date: September 1,2020
Division/Branch:NC Division of Water Resources/NPDES Complex Permitting
Fact Sheet Template: Version 09Jan2017
Permitting Action:
❑X Renewal
❑ Renewal with Expansion
❑ New Discharge
❑ Modification(Fact Sheet should be tailored to mod request)
Note: A complete application should include the following:
• For New Dischargers,EPA Form 2A or 2D requirements,Engineering Alternatives Analysis,Fee
• For Existing Dischargers(POTW),EPA Form 2A, 3 effluent pollutant scans,4 2nd species WET
tests.
• For Existing Dischargers(Non-POTW),EPA Form 2C with correct analytical requirements based
on industry category.
1. Basic Facility Information
Facility Information
Applicant/Facility Name: Pilgrim's Pride Sanford Processing Plant
Applicant Address: 484 Zimmerman Road Sanford,NC 27330
Facility Address: 484 Zimmerman Road Sanford,NC 27330
Permitted Flow: 1.0 MGD
Facility Type/Waste: Minor Industrial
Facility Class: Class III
Treatment Units: Mechanically cleaned bar screen, 0.35 flow equalization, DAF
pretreatment, 17 MG anaerobic lagoon with methane flare, 2.5 MG
activated sludge basin, 0.5 MG clarifier with RAS pumps, tertiary
filtration, 14 MG emergency storage lagoon, chlorine contact basin, de-
chlorination contact chamber,Parshall flume.0.1 MG solids storage tank
with WAS pumps for transfer to belt filter press, dewatered solids are
disposed offsite to a landfill
Pretreatment Program(Y/N) No
County: Lee
Region Raleigh
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Briefly describe the proposed permitting action and facility background: Pilgrim's Pride Corporation
operates a poultry processing plant in Sanford, NC. The facility receives and processes approximately
670,000 live poultry per week, 888,251 pounds per day, to various poultry meat products. Company
vehicles and equipment are maintained at a shop located on site. The Permittee is a member of the Upper
Cape Fear Basin Association. In March 2016, Pilgrim's Pride Corp Sanford Plant applied for an NPDES
permit renewal at 1.0 MGD.
Wastewater is generated from various poultry processing operations, boiler and condenser blow down,
maintenance activities, and storm water; and treated in an advance biological treatment system before
discharge to Outfall 001 to the Deep River. Sanitary wastewater is treated and disposed under Non-
Discharge permit WQ0028653. The facility is subject to federal effluent guidelines CFR 40 Section 432
Subpart K Poultry First Processing and Subpart L Poultry Further Processing.
2. Receiving Waterbody Information:
Receiving Waterbody Information
Outfalls/Receiving Stream(s): Outfall 001 —Deep River
Stream Segment: 17-(38.7)
Stream Classification: C
Drainage Area(mi2):
Summer 7Q10(cfs) 17
Winter 7Q10(cfs): 32
30Q2(cfs): -
Average Flow(cfs): 1240
IWC (%effluent): 9.0%
303(d)listed/parameter: No
Subject to TMDL/parameter: Yes- Statewide Mercury TMDL implementation.
Basin/Sub-basin/HUC: Cape Fear; Outfall 001: 03-06-11;HUC: 03030003
USGS Topo Quad: E22SW Colon,NC
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3. Effluent Data Summary
Effluent data for Outfall 001 is summarized below for the period of January 2016 through January 2020.
Table 1. Effluent Data Summary Outfall 001
Parameter Units Average Max Min
Permit
Limit
Flow MGD 0.65 1.49 0.01 MA 1.0
BOD5 DM 10.0
(April 1-October 31) mg/1 2.27 15.2 2.00 MA 5.0
BOD5 DM 20.0
(November 1-March 31) mg/1 2.25 7.1 2.00 MA 10.0
(April 1-October 31) mg/1 0.14 1.17 0.10 MA 1.0
DM
(November 1-March 31) mg/1 0.133 1.4 0.10 MA 2.00
TSS mg/1 2.5 14.8 2.5 DM 30.0
MA 20.0
pH SU 7.2 8.2 6.0 6.0<pH<
9.0
Oil and Grease mg/L 5.1 65.0 <5 DM 14.0
MA 8.0
(geometric)
Fecal coliform #/100 ml 13.9 1200 < 1 DM 400
MA 200
Dissolved Oxygen mg/1 7.65 11.6 5.1 DA>6.0
DM 28.0
Total Residual Chlorine µg/1 20.1 195 <20 (<50
compliance)
Temperature °C 22.0 31.9 6.2 Monitor
Only
Total Nitrogen mg/1 79.2 159.0 7.4 DM 147.0
MA 103.0
Nitrate/Nitrite Nitrogen mg/1 79.1 158.0 34.6 Monitor
1/Month
Total Kjeldahl Nitrogen mg/1 1.4 11.1 0.1 Monitor
1/Month
Total Phosphorus mg/1 14.17 45.6 0.4 Monitor
1/Month
Chronic Toxicity Pass/fail pass Monitor
1/Quarter
MA-Monthly Average, DM-Daily Maximum
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4. Instream Data Summary
Instream monitoring may be required in certain situations, for example: 1) to verify model predictions when
model results for instream DO are within 1 mg/1 of instream standard at full permitted flow; 2) to verify
model predictions for outfall diffuser; 3) to provide data for future TMDL; 4) based on other instream
concerns. Instream monitoring may be conducted by the Permittee, and there are also Monitoring
Coalitions established in several basins that conduct instream sampling for the Permittee (in which case
instream monitoring is waived in the permit as long as coalition membership is maintained).
If applicable, summarize any instream data and what instream monitoring will be proposed for this permit
action:
The current permit requires instream monitoring for dissolved oxygen (DO), temperature, fecal coliform,
and conductivity upstream and downstream of the primary outfall. The Permittee is a member of the Upper
Cape Fear River Association (UCFRA) and the current permit includes a waiver based on this membership.
Instream data were reviewed from the two UCFRA for monitoring stations, upstream (B5685000) and
downstream (B5820000) of the outfall, from January 2016 through December 2019. Average monthly and
maximum day of the required parameters are summarized in the table below.
No changes are proposed to the provisional waiver based on the Permittee's membership with UCFRA; and
nutrient reopener, special condition A. (3) will continue.
Table 2. Instream Ambient Monitoring Station Data Summa
Parameter
Units
Upstream
B5685000
Downstream
B5820000
Average
Max
Min
Average
Max
Min
Temperature
°C
20.5
31.9
2.8
20.4
31.7
2.6
Dissolved Oxygen
mg/1
7.2
11.7
3.8
7.1
12.3
3.2
Conductivity
µmohs/cm
133.1
250.0
63
149.8
305
67
Fecal Coliform
(geo mean)
#/100mL
91
11,800
11
104
8,200
13
Student t-tests were run at a 95% confidence internal to analyze relationships between instream samples. A
statistically significant difference is determined when the t-test p-values result is <0.05.
Instream temperatures did not exceed 32 degrees Celsius during the period of data review, the temperature
differential exceeded 2.8 degrees Celsius on twenty-seven occasions, with a mean increase downstream of
0.22 degrees Celsius [per 15 A NCAC 02B .0211(18)]. However, the results of statistical analysis showed
no significant difference between upstream and downstream temperatures. The current monitoring
requirements and limits will continue.
Downstream DO levels were below 5 mg/L on thirteen occasions [per 15 A NCAC 02B .0211(6)]; and
upstream DO was below 5 mg/L on seven occasions. The mean difference in DO levels indicate a decrease
of 0.28 mg/L downstream. However, it was concluded that no statistically significant difference exists
between upstream and downstream DO. The current monitoring requirements and limits will continue.
Based on results of statistical analysis it was concluded that conductivity levels upstream and downstream
are significantly different with a mean increase of 17.8 umhos/cm downstream. The current permit includes
only monitoring is required for instream conductivity and will continue.
Is this facility a member of a Monitoring Coalition with waived instream monitoring (Y/N): Yes
Name of Monitoring Coalition: Upper Cape Fear River Basin Association
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5. Compliance Summary
Summarize the compliance record with permit effluent limits (past 5 years.)
The Permittee has received 25 notices of violation between January 1, 2015 and August 31, 2020 for
exceedances of daily maximum and monthly average permitted effluent limits. In January and March 2015
the facility reported a total of 7 violations daily maximum and monthly average effluent ammonia; and a
total of 3 violations for effluent total nitrogen. In 2015 a Special Order of Consent(SOC) agreement was
initiated in response to the Permittee's consistent non-compliance with the final effluent limits for Total
Nitrogen (TN) and Ammonia Nitrogen (NH3-N) which stipulated that Pilgrim's Progress would complete
activities to implement treatment upgrades to adequately treat wastewater. Interim limits were established
under the SOC which allowed less stringent final effluent limits for daily maximum and monthly average
TN and NH3-N from April 1 to October 31. Winter limits were not changed under the SOC.
In 2015 there were six effluent dissolved oxygen concentrations, six fecal coliform values, and two total
suspended solids concentrations reported in the DMRs which proceeded to notices of violation. In January
2016, the Permittee reported one day of total residual chlorine of 195µg/L which resulted in a notice of
violation. Since 2016, there have been no reported violations of permitted effluent limits; however, the
Permittee received one notice of frequency violation in July 2019 specified for fecal coliform.
Pilgrim's Progress completed an investigation of treatment units; a feasibility study for transferring
wastewater to the City of Sanford's wastewater treatment plant; and a Solids Management Plan. The SOC
expired on September 15, 2017 Pilgrim's Pride has remained in compliance with the current permit.
Summarize the compliance record with aquatic toxicity test limits and any second species test results (past
5 years): The facility passed 29 of 29 quarterly chronic toxicity tests January 2016 to January 2020.
Summarize the results from the most recent compliance inspection: The facility was last inspected for
compliance on 11/20/2018 during which the operators were found to be adding chlorine tablets in the
clarifier for the intended use of controlling excessive algal growth.Examination of the label confirmed that
the chlorine tablets are not to be used for treatment of algae in an industrial wastewater setting. The report
notes the tablets must be removed and an appropriate method of algae control could be utilized. Effluent at
the outfall had an apparent brown tint but was free of solids and foam.
With the exceptions mentioned above,the facility was found to be operating in compliance with the current
permit and upgrades completed during the SOC were operating as intended for additional TN removal.
6. Water Quality-Based Effluent Limitations (WQBELs)
Dilution and Mixing Zones
In accordance with 15A NCAC 2B.0206,the following streamflows are used for dilution considerations
for development of WQBELs: 1Q10 streamflow(acute Aquatic Life); 7Q10 streamflow(chronic Aquatic
Life;non-carcinogen HH); 30Q2 streamflow(aesthetics); annual average flow(carcinogen,HH).
If applicable, describe any other dilution factors considered(e.g., based on CORMIX model results):NA
If applicable, describe any mixing zones established in accordance with 15A NCAC 2B.0204(b): NA
Oxygen-Consuming Waste Limitations
Limitations for oxygen-consuming waste (e.g., BOD) are generally based on water quality modeling to
ensure protection of the instream dissolved oxygen (DO)water quality standard. Secondary TBEL limits
(e.g., BOD= 30 mg/1 for Municipals) may be appropriate if deemed more stringent based on dilution and
model results.
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Ifpermit limits are more stringent than TBELs, describe how limits were developed: Limitations for BOD5,
Ammonia(NH3-N),and Dissolve Oxygen(DO)were defined in 1996 to meet waste load requirements.The
BOD5 and NH3-N limits in the current permit are more stringent that the federal effluent guidelines.
No changes are proposed.
Ammonia and Total Residual Chlorine Limitations
Limitations for ammonia are based on protection of aquatic life utilizing an ammonia chronic criterion of
1.0 mg/1(summer)and 1.8 mg/1(winter).Acute ammonia limits are derived from chronic criteria,utilizing
a multiplication factor of 3 for Municipals and a multiplication factor of 5 for Non-Municipals.
Limitations for Total Residual Chlorine (TRC) are based on the NC water quality standard for protection
of aquatic life (17 ug/1) and capped at 28 ug/1 (acute impacts). Due to analytical issues, all TRC values
reported below 50 ug/1 are considered compliant with their permit limit.
Describe any proposed changes to ammonia and/or TRC limits for this permit renewal: The current permit
sets a maximum of 28 ug/L for TRC. Seasonal limits for ammonia are currently 1.0 mg/L and 2.0 mg/L for
monthly average and daily maximum,respectively from April lto October 31; and 2.0 mg/L and 4.0 mg/L
for monthly average and daily maximum,respectively from November 1 to March 31.
TRC and ammonia limits were reviewed in the attached WLA and are consistent with the current limits.
No changes are proposed.
Reasonable Potential Analysis(RPA) for Toxicants
If applicable, conduct RPA analysis and complete information below.
The need for toxicant limits is based upon a demonstration of reasonable potential to exceed water quality
standards, a statistical evaluation that is conducted during every permit renewal utilizing the most recent
effluent data for each outfall. The RPA is conducted in accordance with 40 CFR 122.44 (d) (i). The NC
RPA procedure utilizes the following: 1) 95% Confidence Level/95% Probability; 2) assumption of zero
background; 3) use of '/2 detection limit for "less than" values; and 4) streamflows used for dilution
consideration based on 15A NCAC 2B.0206. Effective April 6, 2016, NC began implementation of
dissolved metals criteria in the RPA process in accordance with guidance titled NPDES Implementation of
Instream Dissolved Metals Standards,dated June 10,2016.
A reasonable potential analysis was conducted on effluent toxicant data collected between April 2016 and
October 2020. Pollutants of concern included toxicants with positive detections and associated water
quality standards/criteria. Based on this analysis, the following permitting actions are proposed for this
permit:
• Effluent Limit with Monitoring. The following parameters will receive a water quality-based
effluent limit(WQBEL)since they demonstrated a reasonable potential to exceed applicable water
quality standards/criteria: None
• Monitoring Only. The following parameters will receive a monitor-only requirement since they
did not demonstrate reasonable potential to exceed applicable water quality standards/criteria,but
the maximum predicted concentration was>50%of the allowable concentration:None
• No Limit or Monitoring: The following parameters will not receive a limit or monitoring, since
they did not demonstrate reasonable potential to exceed applicable water quality standards/criteria
and the maximum predicted concentration was <50% of the allowable concentration: Total
arsenic,phenols,chromium,copper,lead,nickel, selenium,zinc.
• See attached RPA report
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Toxicity Testing Limitations
Permit limits and monitoring requirements for Whole Effluent Toxicity (WET) have been established in
accordance with Division guidance (per WET Memo, 8/2/1999). Per WET guidance, all NPDES permits
issued to Major facilities or any facility discharging "complex" wastewater (contains anything other than
domestic waste)will contain appropriate WET limits and monitoring requirements,with several exceptions.
The State has received prior EPA approval to use an Alternative WET Test Procedure in NPDES permits,
using single concentration screening tests,with multiple dilution follow-up upon a test failure.
Describe proposed toxicity test requirement: The current permit requires quarterly monitoring and testing
for chronic toxicity at effluent concentration of 9%.No changes are proposed
Mercury Statewide TMDL Evaluation
There is a statewide TMDL for mercury approved by EPA in 2012. The TMDL target was to comply with
EPA's mercury fish tissue criteria(0.3 mg/kg)for human health protection.The TMDL established a waste
load allocation for point sources of 37 kg/year(81 lb/year) and is applicable to municipals and industrial
facilities with known mercury discharges.Given the small contribution of mercury from point sources(-2%
of total load), the TMDL emphasizes mercury minimization plans (MMPs) for point source control.
Municipal facilities>2 MGD and discharging quantifiable levels of mercury(>1 ng/1)will receive an MMP
requirement. Industrials are evaluated on a case-by-case basis, depending if mercury is a pollutant of
concern. Effluent limits may also be added if annual average effluent concentrations exceed the WQBEL
value (based on the NC WQS of 12 ng/1)and/or if any individual value exceeds a TBEL value of 47 ng/1
Describe proposed permit actions based on mercury evaluation: The permittee is required to perform at
least one effluent mercury analysis using EPA Method 1631E(low-level mercury analysis)within the first
six months of the effective date of the reissued permit.Results will be submitted using the eDMR reporting
system.The special condition notes the permit can be reopened and modified to include additional mercury
monitoring and limitations if effluent mercury shows reasonable potential to exceed water quality standards.
Other TMDL/Nutrient Management Strategy Considerations
If applicable, describe any other TMDLs/Nutrient Management Strategies and their implementation
within this permit:
Per 15A NCAC 02B.0508, the minimum requirements for facilities classified as SIC 2000-2199, and
discharge more than 50,000 gpd to the Cape Fear River Basin,include quarterly monitoring of effluent total
nitrogen (NO3 +NO2 + TKN) and phosphorous (P). The current permit includes monthly monitoring of
effluent phosphorous total nitrogen which were provisionally waived due to membership on the UCFRMA.
Additional Nutrient Monitoring Requirements were implemented per 15A NCAC 02H.0211(b)(1) and
02H.0114(a) which stipulates the Director of DWR to reopen a permit to require supplemental nutrient
monitoring of the discharge. Monitoring for total phosphorous (TP), total nitrogen (TN), total Kjeldahl
nitrogen (TKN), and Nitrate Nitrite (NO3+NO2) nitrogen increased to weekly starting April 1, 2019 and
lasting through December 31,2020.Monitoring results shall be submitted in the DMRs.Nutrient monitoring
shall revert back to previous requirements starting January 1,2021.
No changes are proposed, the current monitoring reopener will continue until expiration and nutrient re-
opener special condition A. (3)will be included in new permit.
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Other WQBEL Considerations
If applicable, describe any other parameters of concern evaluated for WQBELs:N/A
If applicable, describe any special actions (HQW or ORW) this receiving stream and classification shall
comply with in order to protect the designated waterbody:N/A
If applicable, describe any compliance schedules proposed for this permit renewal in accordance with
15A NCAC 2H.0107(c)(2)(B), 40CFR 122.47, and EPA May 2007 Memo:N/A
If applicable, describe any water quality standards variances proposed in accordance with NCGS 143-
215.3(e)and 15A NCAC 2B.0226 for this permit renewal:N/A
7. Technology-Based Effluent Limitations (TBELs)
Describe what this facility produces: Live poultry processing and poultry products
List the federal effluent limitations guideline(ELG)for this facility:Federal guideline 40 CFR 432 Subpart
K First Processing and Subpart L Poultry Further Processing are applicable to the facility which is an
existing source, discharges process wastewater resulting from the slaughter of poultry, further processing,
and rendering of material. The effluent limits in both sub-categories, summarized below,are equivalent.
40 CFR 432 Subpart K/L Effluent Limits
Parameter Maximum Daily' I Maximum Monthly Average'
BPT
Ammonia(as N) 8.0 4.0
BOD5 26 16
Fecal Coliform (2) (3)
O&G(as HEM) 14 8.0
TSS 30 20
BAT
Ammonia(as N) 8.0 4.0
Total Nitrogen 147 103
'n'g/L(ppm)
2 Maximum of 400 MPN or CFU per 100 mL at anytime
No maximum monthly average limitation
If the ELG is based on production or flow, document how the average production/flow value was calculated:
Subpart K applies to any existing point source that slaughters more than 100 million pounds per year
(LWK), and Subpart L applies to an existing point source in this category which processes more than 7
million pounds per year (finished product). Per the 2016 renewal application, facility receives and
slaughters approximately 888,251 pounds/day of live birds; and produces approximately 760,000 pounds/
day of finished product.Based on the production rate of approximately 324 million pounds per year of live
birds slaughtered and approximately 277 million pounds per year of finished production,the facility meets
the criteria specified in both Subpart K and L. The ELGs are based on pollutant concentration and applied
to the combined waste streams.
If any limits are based on best professional judgement(BPJ), describe development:No
Document any TBELs that are more stringent than WQBELs:NA
Document any TBELs that are less stringent than previous permit:NA
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8. Antidegradation Review (New/Expanding Discharge):
The objective of an antidegradation review is to ensure that a new or increased pollutant loading will not
degrade water quality. Permitting actions for new or expanding discharges require an antidegradation
review in accordance with 15A NCAC 2B.0201. Each applicant for a new/expanding NPDES permit must
document an effort to consider non-discharge alternatives per 15A NCAC 2H.0105(c)(2). In all cases,
existing instream water uses and the level of water quality necessary to protect the existing use is maintained
and protected.
If applicable, describe the results of the antidegradation review, including the Engineering Alternatives
Analysis (EAA) and any water quality modeling results:NA
9. Antibacksliding Review:
Sections 402(o)(2) and 303(d)(4) of the CWA and federal regulations at 40 CFR 122.44(1) prohibit
backsliding of effluent limitations in NPDES permits. These provisions require effluent limitations in a
reissued permit to be as stringent as those in the previous permit,with some exceptions where limitations
may be relaxed(e.g.,based on new information,increases in production may warrant less stringent TBEL
limits,or WQBELs may be less stringent based on updated RPA or dilution).
Are any effluent limitations less stringent than previous permit(YES/NO):NO
If YES, confirm that antibacksliding provisions are not violated:NA
10. Monitoring Requirements
Monitoring frequencies for NPDES permitting are established in accordance with the following regulations
and guidance: 1) State Regulation for Surface Water Monitoring, 15A NCAC 2B.0500; 2) NPDES
Guidance,Monitoring Frequency for Toxic Substances(7/15/2010 Memo);3)NPDES Guidance,Reduced
Monitoring Frequencies for Facilities with Superior Compliance(10/22/2012 Memo);4)Best Professional
Judgement (BPJ). Per US EPA (Interim Guidance, 1996), monitoring requirements are not considered
effluent limitations under Section 402(o) of the Clean Water Act, and therefore anti-backsliding
prohibitions would not be triggered by reductions in monitoring frequencies.
For instream monitoring,refer to Section 4.
11. Electronic Reporting Requirements
The US EPA NPDES Electronic Reporting Rule was finalized on December 21,2015. Effective December
21, 2016, NPDES regulated facilities are required to submit Discharge Monitoring Reports (DMRs)
electronically. While NPDES regulated facilities would initially be required to submit additional NPDES
reports electronically effective December 21, 2020, EPA is proposing to extend this deadline from
December 21,2020,to December 21,2025. This permit contains the requirements for electronic reporting,
consistent with Federal requirements. The current compliance date will be extended if the implementation
date is extended as a final regulation change in the federal register.
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12.Summary of Proposed Permitting Actions:
A. Table. Current Permit Conditions and Proposed Changes 1.0 MGD
Parameter Current Permit Proposed Change Basis for Condition/Change
Flow MA 1.0 MGD No change 15A NCAC 2B .0505
BOD5 Summer: No change WQBEL.Based on 1997 for protection of DO
MA 5.0 mg/L standard. 15A NCAC 2B
DM 10.0 mg/L
Winter:
MA 10.0 mg/L
DM 20.0 mg/L
NH3-N Summer: No change WQBEL.Based on 1997 for protection of DO
MA 1.0 mg/L standard. 15A NCAC 2B
DM 2.O mg/L
Winter:
MA 2.0 mg/L
DM 4.0 mg/L
TSS MA 20 mg/L No change TBEL.40 CFR 432 Subpart L/15A NCAC
DM 30 mg/L 2B .0406
Oil and Grease MA 8.0 mg/L No Change TBEL.40 CFR 432 Subpart L/WQBEL 15A
DM 14.0 mg/L NCAC 2B
Fecal coliform MA 200/100m1 No change WQBEL. State WQ standard, 15A NCAC 2B
DM 400/100m1
DO >6 mg/L No change WQBEL. State WQ standard, 15A NCAC 2B
Total Residual DM 28 ug/L No change WQBEL. State WQ standard, 15A NCAC 2B
Chlorine (TRC)
pH 6.0—9.0 SU No change WQBEL. State WQ standard, 15A NCAC 2B
Total Nitrogen MA 103 mg/L No change TBEL.40 CFR 432 Subpart L
DM 147 mg/L
Nitrate/Nitrite Monitor Only No Change Per Cape Fear River Basin nutrient strategy
Nitrogen
Total Kjeldahl Monitor Only No Change Per Cape Fear River Basin nutrient strategy
Nitrogen
Total Monitor Only No change Surface Water Monitoring,required per 15A
Phosphorus NCAC 02B.0500 SIC 2000-2199
Chronic Chronic @ 9% No change WQBEL.No toxics in toxic amounts. 15A
Toxicity effluent NCAC 2B
Total Hardness No requirement Quarterly monitoring Hardness-dependent dissolved metals water
U and E quality standards 2016
Total Mercury No requirement Once within six Hardness-dependent dissolved metals water
months of issuance quality standards 2016
Fecal Coliform Monitor Only No Change WQBEL. State WQ standard, 15A NCAC 2B
Temperature Monitor Only No Change Surface Water Monitoring,required per 15A
NCAC 02B.0500 SIC 2000-2199
Conductivity Monitor Only No Change Surface Water Monitoring,required per 15A
NCAC 02B.0500 SIC 2000-2199
Electronic Required No Change US EPA Electronic Reporting Rule 2015
Reporting
MGD—Million gallons per day, DM—Daily Max U-Upstream,D-Downstream,E-Effluent
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13. Public Notice Schedule:
Permit to Public Notice:01/26/2021
Per 15A NCAC 2H.0109 & .0111,The Division will receive comments for a period of 30 days following
the publication date of the public notice.Any request for a public hearing shall be submitted to the
Director within the 30 days comment period indicating the interest of the party filing such request and the
reasons why a hearing is warranted.
14. Fact Sheet Addendum (if applicable):
Were there any changes made since the Draft Permit was public noticed(Yes/No):Yes
If Yes, list changes and their basis below:
• The facility was reclassified to a Grade IV Biological Water Pollution Control System(WW-IV)
effective February 01,2021 [15A NCAC 08G.0302(f)].
• Based on the reclassification monitoring frequencies for pH,Temperature,°C,BOD5,and TSS
have increased from 3/week to daily per 15A NCAC 02B .0500 [See A. (1)].
• Treatment components list was updated.
15. Fact Sheet Attachments (if applicable):
• RPA Spreadsheet Summary
• Dissolved Metals Implementation Freshwater
• NH3-N,TRC, and Fecal Coliform Waste load allocation summary
• Monitoring and Limits Violations summary
• Form 1 Application addendum
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Pilgrim's Pride Corp Sanfornd > Outfall 001
NC0072575 Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators Qw = 1 MGD
MAXIMUM DATA POINTS = 58
Qw (MGD) = 1.0000 WWTP/WTP Class: Minor Industrial COMBINED HARDNESS (mg/L)
1Q1OS (cfs) = 14.05 IWC% @ 1Q1OS = 9.935897436 Acute = 63.18 mg/L
7Q1OS (cfs) = 17.00 IWC% @ 7Q1OS = 8.355795148 Chronic = 57.95 mg/L
7Q1OW (cfs) = 32.00 IWC% @ 7Q1OW = 4.619970194
30Q2 (cfs) = NO 30Q2 DATA IWC% @ 30Q2 = N/A
Avg. Stream Flow, QA (cfs) = 1240.00 IW%C @ QA = 0.124843945
Receiving Stream: Deep River HUC 03030003 Stream Class: C
PARAMETER NC STANDARDS OR EPA CRITERIA _1u) REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION
TYPE ma z-
Chronic Applied a Acute = n # Det. Max Pred Cw Allowable Cw
StaAcute (FW): 3,421.9
Arsenic C 150 FW(7Q10s) 340 ug/L _ _ _ _ _--- _ _
- -------------------------------------4 0 0.1 Chronic (FW): 1,795.2
C.V. (default) M__ax_M_DL_= 0.1 _ _ ___ _ _ _ _ _ _ _ _ _ _ _ _ _________
Arsenic C 10 HH/WS(Qavg) ug/L Note: n< 9 NO DETECTS Chronic (HH): 8,010.0 RP = No detects, no monitoring required
Limited data set Max MDL = 0.1
Acute: 654.19
Beryllium NC 6.5 FW(7Q10s) 65 ug/L 0 0 N/A -- _ _ _------ _ _
- --------------------------------------
Chronic: 77.79
Acute: 73.212
Cadmium NC 1.1135 FW(7Q10s) 7.2743 ug/L 0 0 N/A -- _ _ _----- _ _
- -13.326-------------------------------------
Chronic:Acute: NO WQS
Chlorides NC 230 FW(7Q10s) mg/L 0 0 N/A -- _ _ _----- _ _
- -------------------------------------
Chronic: 2,752.6
Acute: NO WQS
Chlorinated Phenolic Compounds NC 1 A(30Q2) ug/L 0 0 N/A -- _ _ _----- _
- -IWC?--------------------------------------
Chronic:Acute: NO WQS
Total Phenolic Compounds NC 300 A(30Q2) ug/L 4 0 0.1 ____ _ _______ _____ _ _ _ _ _ _ _ _ _ _ _ _ _________
Note: n< 9 C.V. (default) Chronic: IWC? RP = No detects, no monitoring required
Limited data set NO DETECTS Max MDL = 0.1
Acute: 19,463.9
Chromium III NC 234.3799 FW(7Q10s) 1933.9167 µg/L 0 0 N/A -- _ _ _----- _ _
- -------------------------------------
Chronic: 2,805.0
Acute: 161.0
Chromium VI NC 11 FW(7Q10s) 16 µg/L 0 0 N/A -- _ _ _------ _ _
- -131.6--------------------------------------
Chronic:
Chromium, Total NC µg/L 4 0 0.1 Max reported value = 0.05
RP = No detects, no monitoring required
Note: n<9 C.V. (default)
Limited data set NO DETECTS Max MDL = 0.1
Acute: 252.45
Copper NC 16.1639 FW(7Q10s) 25.0832 ug/L 4 4 84.43 ____ _ _______ _ _ ___ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Note: n< 9 C.V. (default) Chronic: 193.45 RP= No, max predicted <50% of Allowable CW - NO
Limited data set No value> Allowable Cw monitoring required
Acute: 221.4
Cyanide NC 5 FW(7Q10s) 22 10 ug/L 0 0 N/A -- _ _ _------ _ _
- -59.8 --------------------------------------
Chronic:Acute: NO WQS
Fluoride NC 1800 FW(7Q10s) ug/L 0 0 N/A -- _ _ _-----_ _ _ _
- ------------------------------------
Chronic: 21,541.9
Acute: 2,136.494
Lead NC 7.5195 FW(7Q10s) 212.2799 ug/L 4 0 0.130 ____ _ _______ _ _ ___ _ _ _ _ _ _ _ _ _ _ _ _ _________
Note: n< 9 C.V. (default) Chronic: 89.992 RP = No detects, no monitoring required
Limited data set NO DETECTS Max MDL = 0.1
Acute: NO WQS
Mercury NC 12 FW(7Q10s) 0.5 ng/L 1 0 1.6 ____ _ _________ _____ _ _ _ _ _ _ _ _ _ _ _ _ _________
Note: n< 9 C.V. (default) Chronic: 143.E RP = No detects, no monitoring required
Limited data set NO DETECTS Max MDL = 0.5
Acute: NO WQS
Molybdenum NC 2000 HH(7Q10s) ug/L 0 0 N/A -- _ _ _-----_ _ _ _
- ------------------------------------
Chronic: 23,935.5
Acute (FW): 7,391.4
Nickel NC 75.8211 FW(7Q10s) 734.4058 µg/L _ _ _ _ _---- _ _
--------------------------------------4 0 0.1 Chronic (FW): 907.4
Note: n<9 C.V. (default) M_ax_M_DL_= 0.1 _ _____ _ _ _ _ _ _ _ _ _ _ _ _ _________
Nickel NC 25.0000 WS(7Q10s) µg/L Limited data set NO DETECTS Chronic (WS): 299.2 RP = No detects, no monitoring required
Max MDL = 0.1
Acute: 563.6
Selenium NC 5 FW(7Q10s) 56 ug/L 4 0 0.1 ____ _ _________ _____ _ _ _ _ _ _ _ _ _ _ _ _ _________
Note: n< 9 C.V. (default) Chronic: 59.8 RP = No detects, no monitoring required
Limited data set NO DETECTS Max MDL = 0.1
Acute: 14.695
Silver NC 0.06 FW(7Q10s) 1.4601 ug/L 0 0 N/A -- _ _ _------ _ _
- --------------------------------------
Chronic: 0.718
Acute: 2,775.2
Zinc NC 258.3733 FW(7Q10s) 275.7386 ug/L 3 3 210.0 ____ _ ______ _ _ ___ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___
Note: n< 9 C.V. (default) Chronic: 3,092.1 No RP, Predicted Max<50%of Allowable Cw - No
Limited data set No value > Allowable Cw monitoring required
Acute:
0 0 N/A --- - ------------------------------------------------
Chronic:
Acute:
0 0 N/A .-- - ------------------------------------------------
Chronic:
Acute:
0 0 N/A -- _ _
-_ ------------------------------------------------
Chronic:
Acute:
0 0 N/A -- _ _
-_ ------------------------------------------------
Chronic:
72575- RPA, rpa
Page 1 of 6 12/4/2020
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators
MAXIMUM DATA POINTS = 58
REQUIRED DATA ENTRY
Table 1. Project Information Table 2. Parameters of Concern
Name was Type Chronic Modifier Acute PQL Units
Facility Name Pilgrim's Pride Corp Sanfornd Par01 Arsenic Aquactic Life C 150 FW 340 ug/L
WWTP/WTP Class Minor Industrial Par02 Arsenic Human Health C 10 HH/WS N/A ug/L
Water Supply
NPDES Permit NC0072575 Par03 Beryllium Aquatic Life NC 6.5 FW 65 ug/L
Outfall 001 Par04 Cadmium Aquatic Life NC 1.1135 FW 7.2743 ug/L
Flow, Qw(MGD) 1.000 113Par05 Chlorides Aquatic Life NC 230 FW mg/L
Receiving Stream Deep River Par06y Chlorinated Phenolic Compounds Water Supply NC 1 A ug/L
HUC Number 03030003 Par07 y Total Phenolic Compounds Aquatic Life NC 300 A ug/L
Stream Class C Par08 Chromium III Aquatic Life NC 234.3799 FW 1933.9167 ug/L
Par09 Chromium VI Aquatic Life NC 11 FW 16 pg/L
7Q10s (cfs) 17.00 Pad 0 Chromium, Total Aquatic Life NC N/A FW N/A pg/L
7Q1 Ow(cfs) 32.00 Par11 Copper Aquatic Life NC 16.1639 FW 25.0832 ug/L
30Q2 (cfs) Par12 Cyanide Aquatic Life NC 5 FW 22 10 ug/L
QA (cfs) 1240.00 Par13 Fluoride Aquatic Life NC 1,800 FW ug/L
1 Q10s (cfs) 14.05 Par14 Lead Aquatic Life NC 7.5195 FW 212.2799 ug/L
Effluent Hardness 361.2 mg/L (Avg) Par15 Mercury Aquatic Life NC 12 FW 0.5 ng/L
Upstream Hardness 30.3 mg/L (Avg) Par16 Molybdenum Human Health NC 2000 HH ug/L
Combined Hardness Chronic 57.95 mg/L Par17 Nickel Aquatic Life NC 75.8211 FW 734.4058 pg/L
Combined Hardness Acute 63.18 mg/L Par18 Nickel Water Supply NC 25.0000 WS N/A pg/L
Data Source(s) Par19 Selenium Aquatic Life NC 5 FW 56 ug/L
Par20 Silver Aquatic Life NC 0.06 FW 1.4601 ug/L
Par21 Zinc Aquatic Life NC 258.3733 FW 275.7386 ug/L
Par22
Par23
Par24
72575- RPA, input
12/4/2020
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Monitoring Frequencies Per Memo Dated 7-15-2010
2B .0500 Effluent Limited RPA Condition Permit Monitoring Frequency
pH E 2/Month 1/Week 3/Week Daily
Temp, C E 1/Week 1/Week 3/Week Daily 1.RPA Exists Monitor Monthly and add Permit Limit
BOD5 I, E 2/Month 1/Week 3/Week Daily '
TSS I, E 2/Month 1/Week 3/Week Daily 2_RPA Exists but Action Levels (Cu, Zk AgFe, C1) Monitor Quarterly in conjunction withTox Test
NH3-N E 1/Month 2/Month 1/Week 3/Week 3a.RPA Exists but Dataset Limited (n< 8 samples) Monitor Quarterly
Fecal Col. E 2/Month 1/Week 3/Week Daily 3b. RPA exists dataset limited,but 2 values > Monitor Monthly and add Permit Limit
TN E See notes below. allowable Cw
TP E See notes below. 4.No RPA(Predicted Max> 0%of Allowable) Monitor Quartet (or defer to Pretreat LTMP)
Water Quality Limited 5.No RPA(Predicted Max c 50%Allowable) No Monitoring
Frequency 6a,No Data(New Permit, New Waste Stream) Monitor Monthly for Toxic Pollutants of Concern
Parameter Location Class I Class II Class III Class IV 6b.New Greensand or Conventional WTP Monitor Quarterly for Toxic Pollutants of Concern
D.O. E 1/Week 1/Week 3/Week Daily
D.O. U, D 1/Week 1/Week 3/Week* 3/Week*
pH E 2/Month 1/Week 3/Week Daily
Temp, C E Daily Daily Daily Daily
Temp, C U, D 1/Week 1/Week 3/Week* 3/Week* password all sheets = rpa2017
BOD5 I, E 2/Month 1/Week 3/Week Daily
TSS I, E 2/Month 1/Week 3/Week Daily
NH3-N E 1/Month 2/Month 1/Week 3/Week 4/28/16: Note Action Level designation no longer allowed per EPA.
TRC E 2/Week 2/Week 3/Week Daily 11/20/17 Chlorides still listed as have action levels but will be coorected at next EPA review
Fecal Col. E 2/Month 1/Week 3/Week Daily
Fecal Col. U, D 2/Month 1/Week 3/Week* 3/Week*
Conductivil E 1/Week 1/Week 3/Week Daily
Conductivil U, D 1/Week 1/Week 3/Week* 3/Week*
TN E See notes below.
TP E See notes below.
Notes:
* Upstream and downstream monitoring in WQ-limited waters is to be conducted
3/Week during Jun, Jul, Aug, and Sep; and 1/Week during the rest of the year.
TN, TP Monitoring
All facilities >= 0.05 MGD will monitor TN and TP
Those < 0.05 MGD will monitor if discharging to NSW
For the Neuse, Tar-Pamlico, and any other river basins classified as NSW, use limits
and monitoring requirements according to the basin's permitting strategy.
For French Broad, Broad, Savannah, New Watauga, Little Tennessee, and Hiwassee:
- >= 0.05 M(- monitor semi-annually
- >= 1.0 MG - monitor quarterly
For all other river basins:
- >= 0.05 M(- monitor quarterly
- >= 1.0 MG - monitor monthly
Sample recommendations:
Msg00 < No Data Entered > NO DATA Daily max limit
Msg01 MaxPredCw < Acute MONITOR? Monitor 1/month
Msg02 MaxPredCw < Chronic MONITOR? Monitor 1/week
Msg03 MaxPredCw « Acute REMOVE? Monitor 2/month
Msg04 MaxPredCw « Chronic REMOVE? Monitoring not necessary in permit
Msg05 MaxPredCw > Acute DAILY MAX LIMIT? No limit
Msg06 MaxPredCw > Chronic MO AVG LIMIT? No limit- assuming no tox (Action Level parameter)
Msg07 MaxPredCw » Acute DAILY MAX LIMIT? No limit (Action Level parameter)
Msg08 MaxPredCw » Chronic MO AVG LIMIT? Continue to monitor at 2/month
Msg09 No acute standard or 1/2 FAV N/A Mo. avg. limit (keep wk. avg. if existing)
Msg10 No chronic standard or criterion N/A Revise daily max. limit
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
Date: 12/4/2020
Dissolved to Total Metal Calculator FACILITY: Pilgrim's Pride Corp Sanfornd Outfall 001
NPDES PERMIT: NC0072575 Dissolved to Total Metal Calculator
Do NOT enter any data directly into this spreadsheet.
Enter data onto "Table 1" under the Input Sheet and enter In accordance with Federal Regulations, permit limitations must be written as Total Metals per 40 CFR 122.45(c)
"Effluent Hardness" under the Data Sheet.
In accordance with 40 CFR 122.45 (c ), permits are, have and Receiving Receiving Rec. Stream NPDES Total Suspended Combined Combined Instream Instream Effluent
Stream Stream Solids Hardness Hardness Wastewater Wastewater Upstream Hardness
must be written as total metals. 1Q10 Flow Limit Hardness
summer summer 7Q10 -Fixed Value- chronic Acute Concentration Concentration Average
7Q10 (CFS) (MGD) (mg/L) (mg/L) (mg/L) (Chronic) (Acute) Average (mg/L) (mg/L)
This calculator has been inserted into the RPA to calculate [MGD] [M
I 17.0000 I 1(:; I 9.0645 r 1.0000 I 10 57.949 63.178 8.3558 9.9359 30.3 361.2
Total Metal allowable allocations once Table 1 has been Upstream Hard Avg (mg/L) = 30.3 ACAH 63.17788
completed (Input Sheet) and Effluent hardness has been EFF Hard Avg (mg/L) = 361.2 ACCH 57.94933
entered (Data Sheet).
Dissolved Metals Criteria US EPA COMMENTS (identify parameters to PERCS Branch to maintain in facility's LTMP/STMP):
1) Following the spreadsheet from left to right. Total Metal Criteria Total Metal=
after applying hardness Translators- using
First the allowable allocations for the dissolved metals PARAMETER equation Default Partition Dissolved Metal=Translator
will appear for all the metals listed once Table 1 is Chronic Acute Coefficients Chronic Acute
[ug/I] [ug/I] (streams) [ug/I] [ug/I]
complete and effluent hardness entered. Use a default Cadmium (d) 0.28 1.84 0.252 1.11 7.27
value of 25 mg/L if no hardness data is available. Cd -Trout streams 0.28 1.14 0.252 1.11 4.52
Second, the Dissolved Metal allocations are divided by Chromium III (d)(h) 47 391 0_202 234.38; 1933.92
the Translators to determine the Total Metals that can be
Chromium VI (d) 11 16 1.000 11.00 16.00
Chromium, Total (t) N/A N/A
allocated to the Permittee. These Total Metals values are Copper (d)(h) 5.6 8.7 0.348 16.16' 25.08
automatically inserted into Table 2 and are the allowable Lead (d)(h) 1.38 39 0.184 7.52 212.28
Total Metal allocations determined for the Permittee Nickel (d)(h) 33 317 0.432 75.82; 734.41
prior to allowing for dilution. See Input sheet Table 2. The Ni -WS streams (t) 25 N/A
-- -- --- -- - --- --Silver (d)(h,acute) 0.06 1.46 1.000 0.06; 1.46
final acute and chronic values shown under t h e RPA sheet ---�----------------------------------------------------------------------------
Zinc (d)(h) 74 79 0.288 258.37 275.74
are the Total Metal values listed in Table 2 divided by the
acute and chronic IWC, respectively. Beryllium 6.5 'I 65 1.000I 6.5 65
2) The Translators used in the freshwater RPA are the Arsenic (d) 150 340 1.000 150 340
Partition Coefficients published by US EPA in 1984. They
(d) = dissolved metal standard. See 15A NCAC 02B .0211 for more information.
are TSS dependent equations and can be found listed (h) = hardness-dependent dissolved metal standard. See 15A NCAC 02B .0211 for more information.
with the WQS hardness dependent equations under the (t) = based upon measurement of total recoveable metal. See 15A NCAC 02B .0211 for more information.
sheet labeled Equations. A fixed TSS value of 10 mg/L is The Human Health standard for Nickel in Water Supply Streams is 25 mg/L which is Total Recoverable metal standard.
The Human Health standard for Arsenic is 10 µg/L which is Total Recoverable metal standard.
used to calculate the Translator values.
3) Pretreatment Facilities - PERCS will need a copy of the
Dissolved to Total Metal Calculator spreadsheet and the
RPA sheet along with the Final Permit. Pretreatment
Facilities are required to renew their Headwords Analysis
after renewal of their permits. Since all their metal
allocations are likely to change PERCS needs to see any
new metal permit limits and the allowable allocations for
the dissolved metals to assess Maximum Allowable
Headworks Loading (MAHL) numbers for each metal
based on the Combined Hardness values used in the
permit writers RPA calculations.
4) For Cadmium, Lead, Nickel, Chromium and Beryllium, if
all the effluent sampling data for the last three to five
years shows the pollutant at concentrations less than the
Practical Quantitative Level (PQL), it is not likely a limit or
monitoring will be put in the permit. However, if the
estimated NPDES permit limit is less than the Practical
Quantitative Limit (particularly, Cadmium and Lead) and
the pollutant is believed to be present, to assess
compliance with the new standards and for future permit
limit development, monitoring for the pollutant will be
required. If the facility is monitoring for the pollutant in
its Pretreatment LTMP, no monitoring is needed in the
permit.
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Permit No. NC0072575
NPDES Implementation of Instream Dissolved Metals Standards-Freshwater Standards
The NC 2007-2015 Water Quality Standard(WQS)Triennial Review was approved by the NC
Environmental Management Commission(EMC)on November 13,2014. The US EPA subsequently
approved the WQS revisions on April 6,2016,with some exceptions. Therefore,metal limits in draft
permits out to public notice after April 6,2016 must be calculated to protect the new standards- as
approved.
Table 1.NC Dissolved Metals Water Quality Standards/Aquatic Life Protection
Parameter Acute FW, µg/l Chronic FW, 14/1 Acute SW, 14/1 Chronic SW, µg/1
(Dissolved) (Dissolved) (Dissolved) (Dissolved)
Arsenic 340 150 69 36
Beryllium 65 6.5 --- ---
Cadmium Calculation Calculation 40 8.8
Chromium III Calculation Calculation --- ---
Chromium VI 16 11 1100 50
Copper Calculation Calculation 4.8 3.1
Lead Calculation Calculation 210 8.1
Nickel Calculation Calculation 74 8.2
Silver Calculation 0.06 1.9 0.1
Zinc Calculation Calculation 90 81
Table 1 Notes:
1. FW=Freshwater, SW= Saltwater
2. Calculation=Hardness dependent standard
3. Only the aquatic life standards listed above are expressed in dissolved form.Aquatic life
standards for Mercury and selenium are still expressed as Total Recoverable Metals due to
bioaccumulative concerns(as are all human health standards for all metals). It is still necessary to
evaluate total recoverable aquatic life and human health standards listed in 15A NCAC 2B.0200
(e.g.,arsenic at 10 µg/1 for human health protection;cyanide at 5 µg/L and fluoride at 1.8 mg/L
for aquatic life protection).
Table 2. Dissolved Freshwater Standards for Hardness-Dependent Metals
The Water Effects Ratio(WER)is equal to one unless determined otherwise under 15A
NCAC 02B .0211 Subparagraph(11)(d)
Metal NC Dissolved Standard, µg/I
Cadmium,Acute WER*{1.136672-[ln hardness](0.041838)} • e^{0.9151 [ln hardness]-3.1485}
Cadmium,Acute Trout waters WER*{1.1366724ln hardness](0.041838)} • e^{0.9151[ln hardness]-3.6236}
Cadmium,Chronic WER*{1.101672-[ln hardness](0.041838)} • e^{0.7998[ln hardness1-4.4451}
Chromium III,Acute WER*0.316 • e^{0.8190[ln hardness]+3.7256}
Chromium III,Chronic WER*0.860 •e^{0.8190[ln hardness]+0.6848}
Copper,Acute WER*0.960 •e^{0.9422[ln hardness]-1.700}
Copper,Chronic WER*0.960 •e^{0.8545[ln hardness]-1.702}
Lead,Acute WER*{1.46203-[ln hardness](0.145712)} •e^{1.273[ln hardness]-1.460}
Lead,Chronic WER*{1.46203-[ln hardness1(0.145712)} •e^{1.273[In hardness1-4.705}
Nickel,Acute WER*0.998 •e^{0.8460[ln hardness]+2.255}
Nickel,Chronic WER*0.997 •e^{0.8460[ln hardness]+0.0584}
Page 1 of 4
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Permit No. NC0072575
Silver,Acute WER*0.85 •e^{1.72[ln hardness]-6.59}
Silver,Chronic Not applicable
Zinc,Acute WER*0.978 •e^{0.8473[ln hardness]+0.884}
Zinc,Chronic WER*0.986 •e^{0.8473[ln hardness]+0.884}
General Information on the Reasonable Potential Analysis (RPA)
The RPA process itself did not change as the result of the new metals standards.However,application of
the dissolved and hardness-dependent standards requires additional consideration in order to establish the
numeric standard for each metal of concern of each individual discharge.
The hardness-based standards require some knowledge of the effluent and instream(upstream)hardness
and so must be calculated case-by-case for each discharge.
Metals limits must be expressed as `total recoverable' metals in accordance with 40 CFR 122.45(c). The
discharge-specific standards must be converted to the equivalent total values for use in the RPA
calculations. We will generally rely on default translator values developed for each metal(more on that
below),but it is also possible to consider case-specific translators developed in accordance with
established methodology.
RPA Permitting Guidance/WQBELs for Hardness-Dependent Metals -Freshwater
The RPA is designed to predict the maximum likely effluent concentrations for each metal of concern,
based on recent effluent data,and calculate the allowable effluent concentrations,based on applicable
standards and the critical low-flow values for the receiving stream.
If the maximum predicted value is greater than the maximum allowed value (chronic or acute),the
discharge has reasonable potential to exceed the standard,which warrants a permit limit in most cases. If
monitoring for a particular pollutant indicates that the pollutant is not present(i.e. consistently below
detection level),then the Division may remove the monitoring requirement in the reissued permit.
1. To perform a RPA on the Freshwater hardness-dependent metals the Permit Writer compiles the
following information:
• Critical low flow of the receiving stream, 7Q10(the spreadsheet automatically calculates
the 1Q10 using the formula 1Q10=0.843 (s7Q10,cfs)0.993
• Effluent hardness and upstream hardness, site-specific data is preferred
• Permitted flow
• Receiving stream classification
2. In order to establish the numeric standard for each hardness-dependent metal of concern and for
each individual discharge,the Permit Writer must first determine what effluent and instream
(upstream)hardness values to use in the equations.
The permit writer reviews DMR's, Effluent Pollutant Scans,and Toxicity Test results for any
hardness data and contacts the Permittee to see if any additional data is available for instream
hardness values,upstream of the discharge.
If no hardness data is available,the permit writer may choose to do an initial evaluation using a
default hardness of 25 mg/L(CaCO3 or(Ca+Mg)).Minimum and maximum limits on the
hardness value used for water quality calculations are 25 mg/L and 400 mg/L,respectively.
If the use of a default hardness value results in a hardness-dependent metal showing reasonable
potential,the permit writer contacts the Permittee and requests 5 site-specific effluent and
upstream hardness samples over a period of one week. The RPA is rerun using the new data.
Page 2 of 4
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Permit No. NC0072575
The overall hardness value used in the water quality calculations is calculated as follows:
Combined Hardness(chronic)
=(Permitted Flow,cfs*Avg. Effluent Hardness,mg/L)+ (s7Q10, cfs *Avg. Upstream Hardness,mg/L)
(Permitted Flow,cfs+s7Q10,cfs)
The Combined Hardness for acute is the same but the calculation uses the 1Q10 flow.
3. The permit writer converts the numeric standard for each metal of concern to a total recoverable
metal,using the EPA Default Partition Coefficients(DPCs)or site-specific translators,if any
have been developed using federally approved methodology.
EPA default partition coefficients or the "Fraction Dissolved"converts the value for
dissolved metal at laboratory conditions to total recoverable metal at in-stream
ambient conditions. This factor is calculated using the linear partition coefficients
found in The Metals Translator: Guidance for Calculating a Total Recoverable
Permit Limit from a Dissolved Criterion(EPA 823-B-96-007,June 1996)and the
equation:
Cdiss = 1
Ctotal 1 + { [Kpo] [SS(11 [101 }
Where:
ss=in-stream suspended solids concentration [mg/1],minimum of 10 mg/L used,
and
Kpo and a=constants that express the equilibrium relationship between dissolved
and adsorbed forms of metals.A list of constants used for each hardness-dependent
metal can also be found in the RPA program under a sheet labeled DPCs.
4. The numeric standard for each metal of concern is divided by the default partition coefficient(or
site-specific translator)to obtain a Total Recoverable Metal at ambient conditions.
In some cases,where an EPA default partition coefficient translator does not exist(ie. silver),the
dissolved numeric standard for each metal of concern is divided by the EPA conversion factor to
obtain a Total Recoverable Metal at ambient conditions.This method presumes that the metal is
dissolved to the same extent as it was during EPA's criteria development for metals. For more
information on conversion factors see the June, 1996 EPA Translator Guidance Document.
5. The RPA spreadsheet uses a mass balance equation to determine the total allowable concentration
(permit limits) for each pollutant using the following equation:
Ca= (s7Q10+ Qw) (Cwqs)—(s7Q10) (Cb)
Qw
Where: Ca=allowable effluent concentration(µg/L or mg/L)
Cwqs=NC Water Quality Standard or federal criteria(µg/L or mg/L)
Cb=background concentration: assume zero for all toxicants except NH3* (µg/L or mg/L)
Qw=permitted effluent flow(cfs,match s7Q10)
s7Q10=summer low flow used to protect aquatic life from chronic toxicity and human
health through the consumption of water,fish,and shellfish from noncarcinogens(cfs)
* Discussions are on-going with EPA on how best to address background concentrations
Flows other than s7Q10 may be incorporated as applicable:
1Q10=used in the equation to protect aquatic life from acute toxicity
Page 3 of 4
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Permit No. NC0072575
QA=used in the equation to protect human health through the consumption of water,
fish,and shellfish from carcinogens
30Q2=used in the equation to protect aesthetic quality
6. The permit writer enters the most recent 2-3 years of effluent data for each pollutant of concern.
Data entered must have been taken within four and one-half years prior to the date of the permit
application(40 CFR 122.21). The RPA spreadsheet estimates the 95th percentile upper
concentration of each pollutant. The Predicted Max concentrations are compared to the Total
allowable concentrations to determine if a permit limit is necessary.If the predicted max exceeds
the acute or chronic Total allowable concentrations,the discharge is considered to show
reasonable potential to violate the water quality standard,and a permit limit(Total allowable
concentration)is included in the permit in accordance with the U.S. EPA Technical Support
Document for Water Quality-Based Toxics Control published in 1991.
7. When appropriate,permit writers develop facility specific compliance schedules in accordance
with the EPA Headquarters Memo dated May 10,2007 from James Hanlon to Alexis Strauss on
40 CFR 122.47 Compliance Schedule Requirements.
8. The Total Chromium NC WQS was removed and replaced with trivalent chromium and
hexavalent chromium Water Quality Standards.As a cost savings measure,total chromium data
results may be used as a conservative surrogate in cases where there are no analytical results
based on chromium III or VI. In these cases,the projected maximum concentration(95th%)for
total chromium will be compared against water quality standards for chromium III and
chromium VI.
9. Effluent hardness sampling and instream hardness sampling,upstream of the discharge,are
inserted into all permits with facilities monitoring for hardness-dependent metals to ensure the
accuracy of the permit limits and to build a more robust hardness dataset.
10. Hardness and flow values used in the Reasonable Potential Analysis for this permit included:
Parameter Value Comments(Data Source)
Average Effluent Hardness(mg/L) 400.00 Maximum value, average effluent
[Total as,CaCO3 or(Ca+Mg)] hardness exceeds 400 mg/L
Average Upstream Hardness(mg/L) 30.3 Hardness data provided by
[Total as,CaCO3 or(Ca+Mg)] applicant
7Q10 summer(cfs) 17 NPDES Files
1Q10(cfs) 32 NPDES Files
Flow(MGD) 1.0 NPDES Permitted Flow
Date: 9/16/2020
Permit Writer: Julia Byrd
Page 4 of 4
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
NH3/TRC WLA Calculations
Facility: Blank WWTP
PermitNo. NC0072757
Prepared By: Julia Byrd
Enter Design Flow (MGD): 1
Enter s7Q10 (cfs): 17
Enter w7Q10 (cfs): 32
Total Residual Chlorine (TRC) Ammonia (Summer)
Daily Maximum Limit (ug/l) Monthly Average Limit (mg NH3-N/I)
s7Q10 (CFS) 17 s7Q10 (CFS) 17
DESIGN FLOW (MGD) 1 DESIGN FLOW (MGD) 1
DESIGN FLOW (CFS) 1.55 DESIGN FLOW (CFS) 1.55
STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0
Upstream Bkgd (ug/l) 0 Upstream Bkgd (mg/I) 0.22
IWC (%) 8.36 IWC (%) 8.36
Allowable Conc. (ug/I) 203 Allowable Conc. (mg/I) 9.6
Ammonia (Winter)
Monthly Average Limit (mg NH3-N/I)
Fecal Coliform w7Q10 (CFS) 32
Monthly Average Limit: 200/100m1 DESIGN FLOW (MGD) 1
(If DF >331; Monitor) DESIGN FLOW (CFS) 1.55
(If DF<331; Limit) STREAM STD (MG/L) 1.8
Dilution Factor(DF) 11.97 Upstream Bkgd (mg/I) 0.22
IWC (%) 4.62
Allowable Conc. (mg/I) 34.4
Total Residual Chlorine
1. Cap Daily Max limit at 28 ug/I to protect for acute toxicity
Ammonia (as NH3-N)
1. If Allowable Conc > 35 mg/I, Monitor Only
2. Monthly Avg limit x 3 =Weekly Avg limit (Municipals)
3. Monthly Avg limit x 5 = Daily Max limit (Non-Munis)
If the allowable ammonia concentration is > 35 mg/L, no limit shall be imposed
Fecal Coliform
1. Monthly Avg limit x 2 = 400/100 ml = Weekly Avg limit (Municipals) = Daily Max limit (Non-Muni)
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
PERMIT FACILRY COUNTY REGION MON TOR REPORT M MONITOR REPORT LUPP,FIEL LOCATION TYPE WELL ID LOCATION PARAMETER VIOLATIONDATEFREQUENCY UNIT OFMEASURE LIMIT CALCULATED VALUE%OVER VIOLATION TYPE VIOLATION ACTION VIOLAToNCoMM
Pilgrim:Pride corpora Lee Raleigh 2015 001 Oulfal Effluent oxygen Dissoxed(Dc
Pilgrim Dissolved(DC
Pigrim s Pride corpora Lee Raleigh 2015 001 Oulfal Effluent Onrgen Dissolved(DC
Pigrim s Pride corpora Lee Raleigh 2015 001 Oulfal Effluent Onrgen Dissolved(DC
Pigrim s Pride corpora Lee Raleigh 2015 001 Oulfal Effluent Onrgen Dissolved(DC
Pilgrims Pride corpora Lee nski
Pilgrims Pride Corpora Lee Daily Maximum ExceecPreceed to NOV
Pilgrims Pride corpora Lee Daily Maximum ExweecProcee to Nov
Pilgrims Pride corpora Lee ec Daily Maximum ExweProceed to Nov
Pilgrims Pride corpora Lee Daily Maximum Exwe.Proceed to NOV
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Ndrogen Ammonia Tot 01/02/2015 3 X week mg/ 4 0000 8 2300 .Daly Maximum Exce.Proceed to NOV autmn romanski ........
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Ndrogen Ammonia Tot 01/13/2015 3 X week mg/ 4 0000 5 1500 .Daly Maximum Exc.cProceed to NOV autmn romanski ........
Pilgrim s Pride Corpora Lee
Pilgrim s Pride Corpora Lee -
Pilgam s Pride Corpora Lee
Pigrim s Pride corpora Lee oxygen,Desoxee(DC
Pilgrim s Pride Corpora Lee Davao Deg.c
Pilgrim s Pride Corpora Lee -
Pilgam s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent N drogen,Arnmon la Tot 03/.2015 3 X week mg/ 4 0000 10 5000 163 Daily Maximum Exc.cProceed to NOV laura robe.. 6/26.15 4 19 34 PI,
Pilgrim s Pride Corpora Lee
Pilgrims Pride corpora Lee 1030000 iss 00m 50 Mo.Pilgrim s Pride Corpora Lee
Pilgam s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Cokform F.al MF MF 07./2015 3 X week P/100,n1 400 0000 6000 0000 1400 Daily Maximum Exc.cProceed to NOV cheng.ang fffiNgt......
Pilgrim s Pride corpora Lee
m
PilgamsPaeeCorporaLee my. 30 0000 .7000 .Daily Maximum Exc.cProceed to Enforcement Case cheng.ang 127.16 2 38 08 PI,
Pilgrims Pride corpora Lee Raleigh 2015 001 ouuai Effluent sours,Total Suspende week mg/1 30.0000 38 0000 27 Daily Maximum Exc.cProceed to Enforce,.Case cheng.ang 1272016 2 38 08 PI,
Pilgrim s Pride Corpora Lee
Pilgrim s Pride Corpora Lee
Pilgrim s Pride Corpora Lee Raleigh 2019 ./30/2019 Latennsing GW 59 No Acton Da.Entry Ma.received ray rm.. 721/2E0 3 53 36 PI,
Pilgrim sPrme corpora Lee Raleight -59 No Acton Da.Entry Ma.recewed
Pilgrim s Pride Corpora Lee
Pilgrim oxygen ed(Dc (1 Zo per rent under limo due ton romanski
Pilgrim s Pride Corpora Lee oxygen Dissolved(DC my. 6 0000 4 MD 18 Daly Minimum N.Re.,No Acton BPJ autumn romans, ....A.A..
Pilgrims Pride corpora Lee oxygen Dissolved(DC 20 percent under limo axemn.romanski
Pilgrims Pride Corpora Lee DaiyyM muxn"Exc.cNoAct�onDPJ Below DWG Compliambimsprod cron 2222018 1 2,
Pilgam s Pride Corpora Lee Maximum Exc.c No Pilgrims Pride corpora Lee Daily Maximum Exc.cNo Acton DPI
Pilgrims Pride corpora Lee Daily Maximum Exec No Acton 0P3
Pilgrims Pride corpora Lee Daily Maximum Exec No Acton 0P3
Pilgrims Pride Corpora Lee Daily Maximum Exc.cNo Acton DPI
Pilgrim s Pride Corpora Lee Raleigh 2020 001 Oulfal Effluent Chlorine Total Res, 02/17/2020 3 X week ug/I 28 0000 32 0000 14 Daily Maximum Exc.c No Acton BPJ Below DWG CompliancNmsprod cron 301/2020 1 34 34.
Pilgrims Pride corpora Lee Raleigh 2015 001 ouuai Effluent NtogenToes-Conte y idyl 147_0000 tss MOO 5 Daily Maximum Exc.c No Acton BPJ 2020 bims r.on cilia I.m rtch hay. 2/120020 9_50..
Pilgrim s Pride Corpora Lee
Pilgrim s Pride Corpora Lee
Pilgrim s Pride Corpora Lee
Pilgrims Pride Corpora Lee DwG/cur piaannc Nmsp0oe crop
Pilgrims Pride Corpora Lee - Daily Maximum Exc.cNo Acton DPI
PigrimsPrmeCorporaLee 103 0000 nsoom 74 Monlfily Average Exce,No Acton BPJ 3030 mus reconmi
Pigrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Onrgen Dissolved(DC
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Oil 8,G r.se 05/23/2015 3 X week mgA Frequency Violation No Acton BPJ cheng.ang ....4.4..
Pilgrims Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent BOD 5Day(.Deg Flow was slopped o
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Temperature Water IN 05/23/2015 3 X week deg c Frequency Violation No Acton BPJ cheng.ang ........
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Colrform Fecal MF MF 05/23/2015 3 X week ft/100ml Frequency Violation No Acton BPJ cheng.ang .........
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Solids Total Suspende 05/23/2015 3 X week mgA Frequency Violation No Acton BPJ cheng.ang .........
Pilgrim .Ammonia Tot 05/23/2015 3 X week mgA Frequency Violation No Acton BPJ cheng.ang 1...#1.1.1..
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent 05/23/2015 3 X week Frequency Violation No Acton BPJ cheng.ang 1...#1.1.1..
Pilgrim s Pride Corpora Lee Raleigh 2020 001 Oulfal Effluent Chlorine Total Resdu. 05/27/2020 3 X week ugA 28 ODOO 30 0000 7 Daily Maximum ExceecNo Acton BPJ Below DWO a,rapliancbimsprod<ion 6/16/2020 1 29 19 AM
Pilgrim s Pride Corpora Lee
Pilgrims Pride Corpora Lee Daily Maximum E,weec00 Acton DPI
Pilgrims Pride Corpora Lee Daily Maximum Exc.cNo Acton DPI
Pilgrim s Pride Corpora Lee Raleigh 2019 001 Oulfal Effluent Chlorine Total Res, 05/31/2019 3 X week ug./1 28 0000 29 ONO 4 Daily Maximum Exc.c No Acton BPJ Below DWO a,rapliancbimsprod cron 62.2019 1 42 25 AM
Pilgrim s Pride Corpora Lee Raleigh 2019 001 Oulfal Effluent Chlorine Total Resd. 0.10/2019 3 X week ug./1 28 0000 36 0000 .Daily Maximum Exc.c No Acton BPJ Below DM]
Pilgrims Pride Corpora Lee DWG/cm yuan<mimsproa crop
Pilgrim s Pride Corpora Lee Conce 05/31/2017 Monthly mgA 103 MOO 109 OHO 6 Monthly Average Exce,No Acton BPJ 2020 bims reconaliato mrtch hay. 2/122020 9_56 59 AM
-
Pilgam s Pride Corpora Lee Conce 05/31/2015 Monthly mgA 103 MOO 181 MOO 76 Montily Average Exce,No Acton BPJ 2020 bims reconaliato mrtch hay. 2/122020 9_52 10 AM
-
Pilgam s Pride Corpora Lee -
Pilgam s Pride Corpora Lee Daily Maximum Exc.cNo Acton DPI
Pilgrims Pride Corpora Lee DWO Conirpiton<mmsv haves
<son
Pilgrims Pride Corpora Lee DWG/Cmryuan<mmsproe<ron
Pilgrims Pride Corpora Lee DWG/Cmryuan<mmsproe<ron
Pilgrims Pride Corpora Lee DWG/Cmryuan<mmsproe<ron
Pilgrim s Pride Corpora Lee -
Pilgam s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Ntogen Total Con. 06/30/2015 Mo.ly mg/I 103 MOO 162 MOO 57 Montily Average Exce,No Acton BPJ 2020 bims reconaliato m rt.hay. 2/120020 9_52 49 AM
Pilgrim s Pride Corpora Lee
Pilgrims Pride Corpora Lee Daily Mar�xmum E,weecNo Acton DPI
Pilgrims Pride Corpora Lee Daily Maximum Exc.cNo Acton DPI
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Chlorine Total Resdu. 07/15/2015 3 X week ug/I 28 0000 32 0000 14 Daily Maximum Exc.c No Acton BPJ Below DWG Complian<Nmsprod cron 9/192015 1 56 50 AM
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfal Effluent Chlorine Total Resdu. 07/04/2015 3 X week ug/I 28 0000 29 0000 4 Daily Maximum Exc.cNo Acton BPJ Below DWG Complian.imsprod cron 9/192015 1 56 50 AM
Pilgrim s Pride Corpora Lee Raleigh 2020 001 Oulfal Effluent Chlorine Total Resdu. 07/13/2020 3 X week ug/I 28 0000 30 0000 7 Daily Maximum Exc.c No Acton BPJ Below DWG Complian<Nmsprod cron 9/11/2020 2.41 AM
Pilgrim s Pride Corpora Lee Raleigh 2019 001 Oulfal Effluent Chlorine Total Resdu. 07/01/2019 3 X week ug/I 28 0000 31 0000 11 Daily Maximum Exc.c No Acton BPJ Below DWG Complian<Nmsprod cron 9/102019 2 02.AM
Pilgrims Pride Corpora Lee Raleigh 2015 001 ouuai Effluent NtogenTotal-con« y q 103 0000 138 MOO
Pilgrim s Pride Corpora Lee
Pilgrim s Pride Corpora Lee
Pilgrims Pride Corpora Lee za 0000 .0000 n
Pilgrims Pride Corpora Lee oxygen'Dissolved(DC my. Frequency Violation No Acton BPJ Missed DO sampling oiandy n.I 1/1/1.#0/01/0/ffif.
Pilgrim s Pride Corpora Lee
Pilgrims Pride Corpora Lee Daily Mar�xmum Exc.crvo Acton DPI
Pilgrim s Pride Corpora Lee Raleigh 2018 001 Oulfall Effluent Chlorine Total Resdu. 08/./.2018 3 X week ug/I 28 0000 29 0000 4 Daily Maximum Exc.c No Acton BPJ Below DWG Complian<Nmsprod cron 902/2018 1 24 32 AM
Pilgrim s Pride Corpora Lee Maximum Exc.c No
Pilgrims Pride Corpora Lee Daily Marlmnm Enweec No Acton 0P3 Below
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Pilgrims Pride Corpora Lee Daily Maximum Exec No Acton DP3
Pilgrim s Pride Corpora Lee Raleigh 2020 001 Oulfall Effluent Chlorine Total Resdu. 08/21/2020 3 X week ug 28 0000 30 0000 7 Daily Maxirnurn Exc..,Action BPJ Below DWO amplian.imsprod cron 922/2020 1.24 AM
Pilgrim s Pride Corpora Lee Raleigh 2020 001 Oulfall Effluent Chlorine Total Resdu. 08/10/2020 3 X week ug 28 0000 30 0000 7 Daily Maximum Exc.c No Acton BPJ Below DWO Complian<Nmsprod cron 922/2020 1..AM
Pilgrim s Pride Corpora Lee Maximum Exc.c No Pilgrims Pride Corpora Lee Daly Maximum Exc.cNo Acton DPI
Pilgrim s Pride Corpora Lee Raleigh 2015 001 Oulfall Effluent Ntogen Total Con. 08/31/2015 Mo.ly ,I 103 MOO 108 MOO 5 Pilgrims Pride Corpora LeeDaily0 iaamurn E0weec No Acton 0P3
Pilgrims Pride Corpora Lee Daily Maamnm Exec No Acton 0P3
Pilgrims Pride Corpora Lee Daily Maamnm Exec No Acton 0P3
Pilgrims Pride Corpora Lee Daily Maamnm Exec No Acton 0P3
Pilgrims Pride Corpora Lee Daily Maximum Exec No Acton DP3
Pilgrim s Pride Corpora Lee Raleigh 2019 001 Oulfall Effluent Chlorine Total Resd. 09/23/2019 3 X week ug 28 0000 29 0000 4 Daily Maximum Exc.c No Acton BPJ Below DWG Complian<Nmsprod cron 11,2,2019 1 35 08 AM
Pilgrim s Pride Corpora Lee Raleigh 2018 001 Oulfall Effluent Chlorine Total Resd. 09/12/2018 3 X week ug 28 0000 30 0000 7 Daily Maximum Exceec No Action BPJ Below DWG Complian<Nmsprod cron ...A...W.
Pilgrims Pride Corpora Lee Raleigh 2015 001 Oulfall Effluent Ntogen Total- 103 MOO tzz MOO
Pigrim s Pride corpora Lee Raleigh 2016 001 Oulfall Effluent Solids Total Suspende 10/15/2016 3 X week m I Frequency Violation No Acton BPJ Missed TSS sampling candy n.I ..4.....1.
Pilgrim s Pride corpora Lee Raleigh 2017 001 Oulfall Effluent Chlorine Total Resdu. 10/25/2017 3 X week u 28 0000 29 0000 4 Daily Maximum Exc.c No Acton BPJ Below DM]Complianct,imsprod cron ...A...W.
Pilgrim s Pride corpora Lee Raleigh 2015 001 Oulfall Effluent Ntogen Total Con. 10/09/2015 Mo.ly m/I 147 MOO 173 MOO 18 Daily Maximum Exc.c No Acton BPJ 2020 Nms reconaliato mrtch hay. 2 12 2020 9,4 49 AM
Pilgrim s Pride corpora Lee Raleigh 2015 001 Oulfall Effluent Chlorine Total Resdu. 10/09/2015 3 X week u/I 28 0000 32 0000 14 Daily Maximum Exc.c No Acton BPJ Below DWO a,rapliancl,imsprod cron 12 2 201,1 38 55 AM
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DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
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DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
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DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Attachment A—Request for Missing Information
40 CFR 122.21(f)(2)
1.1 Email address of facility contact tina.pedley@pilgrims.com
40 CFR 122.21(f)(3)
1.2 NAICS Code(s) Description(optional)
311615 (Primary) Poultry Processing
484110(Secondary) Trucking, General Freight, Local
•
40 CFR 122.21(f)(4)
1.3 Email address of operator tina.pedley@pilgrims.com
40 CFR 122.21(f)(9)
1.4 Does your facility use cooling water?
❑ Yes X No 4 SKIP to Item 1.6
1.5 Identify the source of cooling water. (Note that facilities that use a cooling water intake structure as described at 40 CFR 125.
Subparts I and J may have additional application requirements at 40 CFR 122.21(r) Consu t with your NPDES permitting
authority to determine what specific information needs to be submitted and when.)
40 CFR 122.21(f)(10)
1.6 Do you intend to request or renew one or more of the variances authorized at 40 CFR 122.21(m)?(Check all that apply.Consult
with your NPDES permitting authority to determine what information needs to be submitted and when.)
❑ Fundamentally different factors(CWA ❑ Water quality related effluent limitations(CWA Section
Section 301(n)) 302(b)(2))
❑ Non-conventional pollutants(CWA 0 Thermal discharges(CWA Section 316(a))
Section 301(c)and(g))
X Not applicable
40 CFR 122.22(a)and(d)
1.7 Certification Statement
I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in
accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted.
Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that
there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing
violations.
Name(print or type first and last name) ' Official title
Jamal Mohammed Complex Manager
Signature Date signed
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Attachment A—Request for Missing Information
NPDES APPLICATION COMPLETENESS REVIEWS
FOLLOWING THE EFFECTIVE DATE OF THE
NPDES APPLICATIONS AND PROGRAM UPDATES RULE
On February 12, 2019,the EPA finalized revisions to the application requirements at 40 CFR 122.21 in the NPDES
Applications and Program Updates Rule.The final rule became effective on June 12, 2019. On and after this
date, applicants for EPA-issued permits are required to meet the new application requirements through
completion of updated application forms that conform to the final rule.
During the transition to the updated forms, the EPA anticipates that applicants may inadvertently complete and
submit applications using the older outdated forms for a period after the June 12, 2019 effective date. If this
occurs, applications submitted using the outdated Forms 1 and 2A will not conform to the regulatory
requirements for applications at 40 CFR 122.21 and should be deemed incomplete by the EPA Regions. (Note
that the final rule did not include regulatory changes pertaining to the form requirements for Forms 2B, 2C', 2D,
2E, and 2F;therefore, submission of the outdated forms may be deemed complete at the EPA Regions'
discretion.)
Requiring applicants to transfer information from the outdated forms and resubmit the new updated forms may
be time-consuming and costly. In lieu of transferring the information and resubmitting the updated forms, EPA
Regions may consider issuing a "Notice of Incomplete Application"to the applicant requesting only the missing
information.Any information provided by the applicant in response to the notice must include the certification
statement from 40 CFR 122.22(d)and be signed in accordance with 40 CFR 122.22(a).
The EPA Regions have the discretion to determine the period of time for which they will allow applicants to
submit the outdated forms along with the missing information to accommodate applicants that may have begun
the permit application process prior to the availability of the updated forms; however, it is expected that this
practice will only be allowed for a short period of time (perhaps six months), after which the EPA Regions should
require that all applications be submitted using the updated forms.
Permittees to which the aforementioned transition period applies may complete and submit the tables
provided on Attachment A to the North Carolina DEQ's Division of Water Resources as an addendum to their
NPDES renewal applications.
These addenda only apply to facilities submitting Forms 1 and/or 2A:
Applicants submitting a renewal application addendum for Form 1(Non-POTW, private facilities)
should fill out Table 1,found on page 2 of this document&sign and submit document.
Submit completed files to the following address:
NC DEQ/Division of Water Resources/Complex NPDES Permitting Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Table 1.EPA Application Form 1 Missing Information
1 The final rule clarified that existing data may be used, if available,in lieu of sampling done solely for the purpose of the
application,provided that sampling was performed, collected, and analyzed no more than 4.5 years prior to submission.
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
Please print or type in the unshaded areas only. Form Approved.OMB No.2040-0086.
FORM U.S.ENVIRONMENTAL PROTECTION AGENCY I.EPA I.D.NUMBER
1 4I-EPA GENERAL INFORMATION $ MNC0072575
Consolidated Permits Program F D
GENERAL (Read the"General Instructions-hefore starting.)
1 2 13 14 15
GENERAL INSTRUCTIONS
LABEL ITEMS If a preprinted label has been provided, affix it in the
designated space.Review the information carefully;if any of it
I. EPA I.D.NUMBER is incorrect,cross through it and enter the correct data in the
appropriate fill-in area below.Also,if any of the preprinted data
is absent (the area to the left of the label space lists the
III. FACILITY NAME PLEASE PLACE LABEL IN THIS SPACE information that should appear),please provide it in the proper
fill-in area(s)below. If the label is complete and correct.you
V. FACILITY MAILING need not complete Items I,Ill,V,and VI(except Vl-B which
ADDRESS must be completed regardless).Complete all items if no label
has been provided.Refer to the instructions for detailed item
VI. FACILITY LOCATION descriptions and for the legal authorizations under which this
data is collected.
II.POLLUTANT CHARACTERISTICS
INSTRUCTIONS:Complete A through J to determine whether you need to submit any permit application forms to the EPA.If you answer"yes"to any questions,you must
submit this form and the supplemental form listed in the parenthesis following the question.Mark"X"in the box in the third column if the supplemental form is attached.If
you answer"no"to each question,you need not submit any of these forms.You may answer"no"if your activity is excluded from permit requirements;see Section C of the
instructions.See also,Section D of the instructions for definitions of bold-faced terms.
Mark"X" _ Mark"X"
SPECIFIC QUESTIONS YES NO TA SPECIFIC QUESTIONS YES NO TA
ATTACCHH ED ATTACCHH
ED
A.Is this facility a publicly owned treatment works which B.Does or will this facility (either existing or proposed)
results in a discharge to waters of the U.S.?(FORM 2A) X include a concentrated animal feeding operation or X
aquatic animal production facility which results in a
16 17 18 discharge to waters of the U.S.?(FORM 2B) 19 20 21
C.Is this a facility which currently results in discharges to .4,/ D.Is this a proposed facility(other than those described in A "
waters of the U.S.other than those described in A or B or B above)which will result in a discharge to waters of n•
above?(FORM 2C) the U.S.?(FORM 2D)
22 23 24 25 26 22
E. Does or will this facility treat, store, or dispose of F. Do you or will you inject at this facility industrial or
hazardous wastes?(FORM 3) X municipal effluent below the lowermost stratum X
containing, within one quarter mile of the well bore,
28 29 30 underground sources of drinking water?(FORM 4) - „ 32 33
G.Do you or will you inject at this facility any produced water H.Do you or will you inject at this facility fluids for special
or other fluids which are brought to the surface in processes such as mining of sulfur by the Frasch process,
connection with conventional oil or natural gas production. X solution mining of minerals, in situ combustion of fossil X
inject fluids used for enhanced recovery of oil or natural fuel,or recovery of geothermal energy?(FORM 4)
gas, or inject fluids for storage of liquid hydrocarbons?
(FORM 4) 34 35 36 37 38 39
I. Is this facility a proposed stationary source which is one J. Is this facility a proposed stationary source which is
of the 28 industrial categories listed in the instructions and \/ NOT one of the 28 industrial categories listed in the X
which will potentially emit 100 tons per year of any air /' instructions and which will potentially emit 250 tons per
pollutant regulated under the Clean Air Act and may affect year of any air pollutant regulated under the Clean Air Act
or be located in an attainment area?(FORM 5) d0 t1 92 and may affect or be located in an attainment area? 43 44 45
(FORM 5)
III. NAME OF FACILITY
�T 1
1 SKIP Pilgrim's Pride Corporation Sanford Processing Plant
15 16 -29 30 69
IV. FACILITY CONTACT
A.NAME&TITLE(last,.first,&tide) B.PHONE rude&no.)
2 I I II j l I l I I I I I I I I I 1i1 I I
2Tina Pedle r Environmental Manager 85 39Si
15 16 45 46 49 149 5' I 52 55
V.FACILTY MAILING ADDRESS
A.STREET OR P.O.BOX I I/ 1 v 1 If III f I
= II I I, I I I I I I I I I I I I I I I I I I I I I I I I I I
484 Zimmerman Road MAR - 8 2016
5I 16 45
B.CITY OR TOWN C.STATE D.ZIP CODE
c 11, I I I I I I 1 I I I I I I I I I I I I I I I I II II I I Water Quality
4 San ord NC 27330 Permitting Section
15 16 40 41 42 42 51
VI. FACILITY LOCATION
A.STREET,ROUTE NO.OR OTHER SPECIFIC IDENTIFIER
I I I. I I I I I I I I I I I I I I I I I I I I I I I I I I
c484 Zimmerman Road
5 16 45
B.COUNTY NAME
LeIe I I I I I I I I I I I I I I I I I I I I I I I
46 r0
C.CITY OR TOWN D.STATE E.ZIP CODE F.COUNTY CODE(if known)
s Sanrord I I I I I I I I I I I I I I I I I I I dC 2". 3.i0 I I 10 I
15 '16 40 41 42 a 51 52 .54
EPA Form 3510-1(8-90) CONTINUE ON REVERSE
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
CONTINUED FROM THE FRONT
VII.SIC CODES 4-di.it,in order of.riorit
A.FIRST B.SECOND
1 (
2015n/recifi) Poultry sla prt ring .IL1 r. ifi)
14212
I I 1 (specLocal Truckrng without, D acre
15 16 � 19 16 - 19
C.THIRD D.FOURTH
c I I I (specify)7
7
I I I (specify)
16 19 S 16 • 19
•
VIII OPERATOR INFORMATION
A.NAME B.Is the name listed in Item
c I 1 I I I I I I I I I I I I I I 1 I I I I I I I I I I I I I I I I I I I I I I VIII-A also the owner?
8 Pilgrim's Pride Corporation D YES ❑NO
15 16 55 66
C.STATUS OF OPERATOR(Enter the appropriate letter into the answer box:if"Other,"speci(iv.) D.PHONE(area code&no.)
F=FEDERAL (specilr) ,
IIIIIIIII
S=STATE M=PUBLIC(other thanfederalorstate) p A (970) 506-8000
P=PRIVATE 0=OTHER(specifi)
55 15 6 - 10 119 - 21 122 - 26
E.STREET OR P.O.BOX
Priomontory Circlle I I I I I I I I I I I I I I I
1j77U
26 55
F.CITY OR TOWN G.STATE H.ZIP CODE IX.INDIAN LAND
c I I 1 I I I I I I I 1 I I I I I I I 1 I I I I I I 1 I I 1 Is the facility located on Indian lands?
B Greeley CO 80634 ❑YES ONO
IS 16 40 41 42 91 • st
X.EXISTING ENVIRONMENTAL PERMITS
A.NPDES(Discharges to Surface Water) D.PSD(Air Emissions from Proposed Sources)
C T I I I I I I I I I I 1 I I c T I I I I I 1 1 1 1 1 1 1 1
9 N NC0083852 9 P
15 16 17 II 30 15 16 17 16 35
B.UIC(Underground Infection of Fluids) E.OTHER(speciili')
G T 1 1 I I I 17 I I I c T I I I I I 11 I I 1 1 {(sps.ijl)ilcn-r>1s,:har?e Land w�Od28653 l'erm.r
15 16 11 16 30 15 16 11 16 30
C.RCRA(Hazardous{fasten) E.OTHER(specifi)
C r 1 I I I I 1 1 1 1 1 1 1 c T 1 IIIIIIIIIIII /`' / n.'al Industrial :tormwstnr
9 R 9
NCG060182 & 10331R00 %'4'rmiw• state n.ir Permit
15 16 17 16 30 15 16 17 IS 30
XI.MAP
Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries.The map must show the outline of the facility,the
location of each of its existing and proposed intake and discharge structures,each of its hazardous waste treatment,storage,or disposal facilities,and each well where it
injects fluids underground.Include all springs,rivers,and other surface water bodies in the map area.See instructions for precise requirements.
XII.NATURE OF BUSINESS(provide a brief description)
This Facility receives and processes live poultry into various poultry meat products before shipping them out to
various customers. Company vehicles and equipment is also maintained at a truck shop cc-.located onsite.
RECEIVED/NCDEQ/DVVR
MAR - 8 2015
Water Quality
Permitting Section
XIII.CERTIFICATION(see instructions)
I certify under penalty of law that I have personally examined and am familiar with the information submitted in this appli ' n,2nd all attachments and that,based on my
inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe t theinformation is true,accurate,and complete. I
am aware that there are significant penalties for submitting false information,including the possibility of fine and im sopment.
A.NAME&OFFICIAL TITLE(rope or print) B.SIGNATURE ". C.DATE SI N
Tim Singleton, Complex Manager �' ��
COMMENTS FOR OFFICIAL USE ONLY
c
C
15 16 55
EPA Form 3510-1(8-90)
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
EPA I.D.NUMBER(copy from Item I of'Form I) Form Approved.
OMB No.2040-0086.
Please print or type in the unshaded areas only. NC0072 57 5 Approval expires 3-31-98.
FORM U.S.ENVIRONMENTAL PROTECTION AGENCY
2CAPPLICATION FOR PERMIT TO DISCHARGE WASTEWATER
„EPA EXISTING MANUFACTURING,COMMERCIAL,MINING AND SILVICULTURE OPERATIONS
NPDES Consolidated Permits Program
I.OUTFACE LOCATION
For each outfall,list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
A.OUTFALL NUMBER B.LATITUDE C.LONGITUDE
(list) 1.DEG. 2.MIN. 3.SEC. 1.DEG. 2.MIN. 3.SEC. D.RECEIVING WATER(name)
001 35 33 23 79 13 30 Deep River
II.FLOWS,SOURCES OF POLLUTION,AND TREATMENT TECHNOLOGIES
A. Attach a line drawing showing the water flow through the facility.Indicate sources of intake water,operations contributing wastewater to the effluent,and treatment units
labeled to correspond to the more detailed descriptions in Item B.Construct a water balance on the line drawing by showing average flows between intakes,operations,
treatment units,and outfalls.If a water balance cannot be determined(e.g.,for certain mining activities),provide a pictorial description of the nature and amount of any
sources of water and any collection or treatment measures.
B. For each outfall,provide a description of:(1)All operations contributing wastewater to the effluent,including process wastewater,sanitary wastewater,cooling water,
and storm water runoff; (2) The average flow contributed by each operation; and (3)The treatment received by the wastewater. Continue on additional sheets if
necessary.
1.OUT- 2.OPERATION(S)CONTRIBUTING FLOW 3.TREATMENT
FALL b.AVERAGE FLOW b.LIST CODES FROM
NO.(list) a.OPERATION(list) (include units) a.DESCRIPTION TABLE 2C-1
Poultry p o.essing operations (WWI 0.04 MGD'00,, Acreening (Pr unary), asina (fe=onda ry) 1-T 1-T
Storm Water Varies (see PDF) OAF Pretreat, 2-D 1-H
F!ant sanitation Cary
(see PDF) Varies (see PDF) A.naer.obio Treatment, A.-t,c'ated S1udo-, 3-C 3-A
boiler ana '_onoenser r11J'w00'w.1 s arees
(see PDF) Varies (see PDF) plitrification/Denitrificatior, Clariflcat;:n, 3-D 1 J
Sanitary wastewater is treated and
disp_•sed ender the Nor.-Discharge Filtration., Disinfection (Chlorine), --Q
'Permit (WQUt._IE.S'i.
Reuse/Recycle of treated eificent, 4-C
)Ion-contact cooling water Dechlorination, Discharge to surface water, 2-E 41-A
Ancilary Activitia.s (e.g., vehicle :;pray irrigation / land application, 3-F
and equipment washing, maintenance,
etc.) Belt Filtration, Waste biosolids management" 5-C 5-Q
•Average raw process water flow oee attached Process liow Diagram ton more
based on data fr.;m 12/201J through (See PDF for estimated Claws) details on operations/flow at this Facility.
12/2015
Disposal method is unknown at t'hi:i time.
OFFICIAL USE ONLY(effluent guidelines sub-categories)
EPA Form 3510-2C(8-90) PAGE 1 of 4 CONTINUE ON REVERSE
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
CONTINUED FROM THE FRONT
C.Except for storm runoff,leaks,or spills,are any of the discharges described in Items II-A or B intermittent or seasonal?
❑YES(complete the following table) ❑✓ NO(go to Section III)
3.FREQUENCY 4.FLOW
a.DAYS PER B.TOTAL VOLUME
2.OPERATION(s) WEEK b.MONTHS a.FLOW RATE(in mgd) (specify with units)
1.OUTFALL CONTRIBUTING FLOW (spent; PER YEAR 1.LONG TERM 2.MAXIMUM 1.LONG TERM 2.MAXIMUM C.DURATION
NUMBER(lie) (lie) average) (sm.,b average) AVERAGE DAILY AVERAGE DAILY (in days)
III.PRODUCTION
A.Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility?
✓❑YES(complete Item Ill-B) ❑NO(go to Section IV)
B.Are the limitations in the applicable effluent guideline expressed in terms of production(or other measure of operation)?
❑YES(complete Item 111-C) El NO(ga to Section IV)
C. If you answered"yes"to Item III-B,list the quantity which represents an actual measurement of your level of production,expressed in the terms and units used in the
applicable effluent guideline,and indicate the affected outfalls.
1.AVERAGE DAILY PRODUCTION 2.AFFECTED OUTFALLS
a.QUANTITY PER DAY b.UNITS OF MEASURE C.OPERATION,PRODUCT,MATERIAL,ETC. (list oulfall numbers)
(.specify)
IV.IMPROVEMENTS
A. Are you now required by any Federal, State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater
treatment equipment or practices or any other environmental programs which may affect the discharges described in this application?This includes,but is not limited to,
permit conditions,administrative or enforcement orders,enforcement compliance schedule letters,stipulations,court orders,and grant or loan conditions.
p YES(complete the following table) ❑NO(go to Item IV-B)
1.IDENTIFICATION OF CONDITION, 2.AFFECTED OUTFALLS 4.FINAL COMPLIANCE DATE
3.BRIEF DESCRIPTION OF PROJECT
AGREEMENT,ETC.
a.NO. ' b.SOURCE OF DISCHARGE a.REQUIRED b.PROJECTED
N.C. Special Order 001 See Part 11.B.2 Treatment Unit Investigaticns - Treatment 3/13/17 3/13/1i
By Consent system upgrades, development of solids
EMC SOC No. CIt-002 i management plan and evaluation ?_
discharge to POTW.
B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your
discharges)you now have underway or which you plan.Indicate whether each program is now underway or planned,and indicate your actual or planned schedules for
construction.
El MARK"X"IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED
EPA Form 3510-2C(8-90) PAGE 2 of 4 CONTINUE ON PAGE 3
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
EPA I.D.NUMBER(copy from Iaan I of Form I)
CONTINUED FROM PAGE 2 NC 0 0 7 2 5 7 5
V.INTAKE AND EFFLUENT CHARACTERISTICS
A,B,&C: See instructions before proceeding-Complete one set of tables for each outfall-Annotate the outfall number in the space provided.
NOTE:Tables V-A,V-B,and V-C are included on separate sheets numbered V-1 through V-9.
D. Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions,which you know or have reason to believe is discharged or may be discharged
from any outfall.For every pollutant you list,briefly describe the reasons you believe it to be present and report any analytical data in your possession.
1.POLLUTANT 2.SOURCE 1.POLLUTANT 2.SOURCE
N/A for Table 2C-3
See Attachemnt A for Table
2C-4 "Hazardous Substances"
information
•
VI.POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS
Is any pollutant listed in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct?
El YES(list all such pollutants below) �✓ NO(go to Item VI-B)
EPA Form 3510-2C(8-90) PAGE 3 of 4 CONTINUE ON REVERSE
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
CONTINUED FROM THE FRONT
VII.BIOLOGICAL TOXICITY TESTING DATA
Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in
relation to your discharge within the last 3 years?
❑✓ YES(identil the test(sl and describe their purposes below) LINO(go to Section VIII)
Quarterly chronic toxicity testing is performed on discharges from Outfall 001 using the species
Ceriodaphnia Dubia pass/fail at 9.0% effluent concentration. The facility has not failed a toxicity
test in the past three (3) years.
VIII.CONTRACT ANALYSIS INFORMATION
Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm?
EYES(list the name,address.and telephone number of,and pollutants analyzed hi., ❑NO(go to Section IX)
each such laboratory or firm below)
A.NAME B.ADDRESS C.TELEPHONE D.POLLUTANTS ANALYZED
(area code&no.) (list)
Research & Analytical P.O. Brix 473 (336) 996-2841 TSS, Fecal Coliform, TP,
Laboratories, Inc. 106 Short. Street HOD, NH3-N, NO3-no2-N, OIG,
Kernersviile, NC 27284 TKN, Toxicity, TN,
NO2/NO3-N, COD, TSS, Metals,
other parameters
Internal Testing Laboratory 484 Zimmerman Rnad (919) 774-7333 Residual Chlorine (TRC), pH,
Sanford, NC 27330 Temperature, DO, Flow, COD
IX.CERTIFICATION
I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons
directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief.true.accurate,and complete.t am aware that there
are significant penalties for submitting false information,including the possibility of fine and imprisonment for knowing violations.
A.NAME 8 OFFICIAL TITLE(type or print) B.PHONE NO.(area code&no.)
Tim Singleton, Complex Manage (919) 895-3455
C.SIGNATURE D.DATE SIGNE
EPA Form 3510-2C(8-90) PAGE 4 of 4
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY.You may report some or all of this information EPA I.D.NUMBER(copy from Item I of Form I)
on separate sheets(use the same format)instead of completing these pages. NC 0 0 7 2 5 7 5
SEE INSTRUCTIONS.
OUTFACE NO.
V.INTAKE AND EFFLUENT CHARACTERISTICS(continued from page 3 of Form 2-C) *
PART A-You must provide the results of at least one analysis for every pollutant in this table.Complete one table for each outfall.See instructions for additional details.
3.UNITS 4.INTAKE
2.EFFLUENT (specify if blank) (optional)
b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM
a.MAXIMUM DAILY VALUE (if available) (if available) AVERAGE VALUE
1.POLLUTANT (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
CONCENTRATION (2)MASS CONCENTRATION (2)MASS (1)CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
a.Biochemical Oxygen 24 127 5.77 26.9 2.3 10.2 295 mg/1 ppd
Demand(BOD)
b.Chemical Oxygen 52 134 52 134 40.5 109 4 mg/1 ppd
Demand(COD)
c.Total Organic Carbon 11.6 35.2 11.6 35.2 11.3 31.9 3 mg/1 ppd
(TOC)
d.Total Suspended 49 7 243 18.9 124 5.64 24.8 305 m /1 ppd
Solids(TSS) 4 P
e.Ammonia(a.sN) 49.9 313 13.6 72.9 1.18 6.03 305 mg/1 ppd
VALUE VALUE VALUE VALUE
f.Flow 1.13 0.89 0.54 776 MGD
g.Temperature VALUE VALUE VALUE VALUE
(winter) 28.0 26.2 19.6 165 °C
h.Temperature VALUE VALUE VALUE 2 VALUE
(summer) 31.6 31.0 7.7 14 5 °C
MINIMUM MAXIMUM MINIMUM MAXIMUM
i.pH 5.76 /-66 6.31 7.40 310 STANDARD UNITS - ' a
PART B- Mark"X"in column 2-a for each pollutant you know or have reason to believe is present.Mark"X"in column 2-b for each pollutant you believe to be absent.If you mark column 2a for any pollutant which is limited either
directly, or indirectly but expressly,in an effluent limitations guideline, you must provide the results of at least one analysis for that pollutant. For other pollutants for which you mark column 2a, you must provide
quantitative data or an explanation of their presence in your discharge.Complete one table for each outfall.See the instructions for additional details and requirements.
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM AVERAGE
AND a. b. a.MAXIMUM DAILY VALUE (if available) (if available) VALUE
CAS NO. BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(if available) PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
a.Bromide 1v
(24959-67-9)
b.Chlorine,Total X 70 0.388 26 0.167 21 0.092 278 ug/1 ppd
Residual
c.Color X
d.FecalColiform X 12000 N/A 928 N/A 116 N/A 302 #/100m1 N/A
e.Fluoride
(16984-48-8)
(.Nitrate-Nitrite(as N) X 179 931 179 872 117 511 28 mg/1 ppd
EPA Form 3510-2C(8-90) PAGE V-1 CONTINUE ON REVERSE
* Based on effluent monitoring date from 10/2/13 - 12/17/15
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
ITEM V-B CONTINUED FROM FRONT
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM
AND if a b.
CAS NO. (a.MAXIMUM DAILY VALUE available)
(if available) AVERAGE VALUE
BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
army/dab/0 PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
g.Nitrogen, ` ,
Total Organic(a:, X 29.2 212.7 26.6 212.7 2.8 16.1 28 mg/1 ppd
N)
h.Oil and X 7.7 45.7 5.21 35.6 5.016 22.4 301 mg/1 ppd
Grease
i.Phosphorus ` '
(asP).Total X 41.6 258 41.6 258 24.8 11C 27 mg/1 ppd
(7723-14-0)
j.Radioactivity
(1)Alpha.Total X
(2)Beta.Total X
(3)Radium,
Total
(4)Radium 226. X
Total
k.Sulfate
(a. 504 X 95.4 285 95.4 285 88.1 240 4 mg/1 ppd
(14808-79-8)
I.Sulfide X <0.05 <0.15 <0.05 <0.15 <0.05 <0.14 4 mg/1 ppd
m.Sulfite
("`tO) X 3 9.26 3 9.26 <1.67 <4.89 3 mg/1 ppd
(14265-45-3)
n.Surfactants X 0.471 1 .104 0.471 1.104 0.193 0.489 4 mg/1 ppd
o.Aluminum.
Total X 0.6 1.701 0.6 1.701 0.279 0.741 4 mg/1 ppd
(7429-90-5)
p.(7440-393) 0.011 0.028 0.011 0.028 0.009 0.024 m /1 ppd
(7440-39-3) X 9
q.
Total
(7440-4
2-8) X 0.052 0.154 0.052 0.154 0.051 0.137 1 mg/1 ppd
(.Cobalt.4 <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 m /1 ppd
(744048 4)) X9
s.Iron,
(743989-6) X 0.198 0.512. 0.198 0.512 0.090 0.237 4 mg/1 ppd
(7439-89-6)
t.Magnesium, X
Total 744 1924 744 1924 277 732 4 mg/1 ppd
(7439-95-4)
u.Molybdenum,
Total X
(7439-98-7)
v.Manganese,
Total X 0.027 0.077 0.027 0.077 0.022 0.059 4 mg/1 ppd
(7439-96-5)
w.Tin,Total X
(7440-31-5)
x.Titanium,
Total X
(7440-32-6)
EPA Form 3510-2C(8-90) PAGE V-2 CONTINUE ON PAGE V-3
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
EPA I.D.NUMBER(copy from Iron I of Form I) OUTFALL NUMBER
CONTINUED FROM PAGE 3 OF FORM 2-C NC0072575 001
PART C- If you are a primary industry and this outfall contains process wastewater,refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for.Mark"X"in column 2-a for all such GC/MS
fractions that apply to your industry and for ALL toxic metals,cyanides,and total phenols. If you are not required to mark column 2-a(secondary industries, nonprocess wastewater outfalls, and nonrequired GCIMS
fractions),mark"X"in column 2-b for each pollutant you know or have reason to believe is present.Mark"X"in column 2-c for each pollutant you believe is absent. If you mark column 2a for any pollutant,you must
provide the results of at least one analysis for that pollutant.If you mark column 2b for any pollutant,you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be
discharged in concentrations of 10 ppb or greater.If you mark column 2b for acrolein,acrylonitrile.2,4 dinitrophenol,or 2-methyl-4,6 dinitrophenol,you must provide the results of at least one analysis for each of these
pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater.Otherwise,for pollutants for which you mark column 2b,you must either submit at least one analysis or
briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. Complete one table(all 7 pages)for each outfall.See instructions for
additional details and requirements.
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a b. c. a.MAXIMUM DAILY VALUE (if available) VALUE(ifaraila/lc) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED d.NO.OF a.CONCEN- ' b.NO.OF
CONCENTRATION (1) (1) ANALYSES TRATION b.MASS (1) ANALYSES
(ifa�aitaGtr REQUIRED PRESENT ABSENT (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS
METALS,CYANIDE,AND TOTAL PHENOLS
1M.Antimony,Total X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
(7440-36-0)
2M.
(7440-38440-38-2) X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
3M.Beryllium,Total X
(7440-41-7)
4M.Cadmium,Total X
(7440-43-9)
SMal(744Chromium,47- X 0.005 <0.015 <0.005 <0.0_5 <0.005 <0.014 4 mg/1 ppd
Total(7440-47-3)
6M.0 Total
(7440-50-8) �/ 0.023 0.059 0.023 0.059 0.014 0.036 4 mg/1 ppd
-50-8) /�
7M.Lead,Total X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
(7439-92-1)
8M.Mercury,Total �/
(7439-97-6) X
9M.Nickel,Total X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
(7440-02-0)
10M.Selenium, X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
Total(7782-49-2)
11M.Silver,Total X
(7440-22-4)
12M.Thallium, X
Total(7440-28-0)
13M.Zi al
(7aao-ss X 0.070 0.181 0.070 0.181 0.048 0.134 3 mg/1 ppd
6-6)s)
14M.Cyanide, X
Total(57-12-5)
15M.Phenols,Total X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
DIOXIN
2,3,7,8-Tetra- X DESCRIBE RESULTS
chlorodibenzo-P-
Dioxin(1764-01-6)
EPA Form 3510-2C(8-90) PAGE V-3 CONTINUE ON REVERSE
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
CONTINUED FROM THE FRONT
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
•
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a. b. c. a.MAXIMUM DAILY VALUE (if available) VALUE(if rnnilablc) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(ifavailable) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—VOLATILE COMPOUNDS
1V.Accrolein v
(107-02-8)
2V.Acrylonitrile �/
(107-13-1)
3V.Benzene
(71-43-2) X
4V.Bish
rnerin�l)Ether
X
(542-88-1)
5V.Bromoform
(75-25-2)
6V.Carbon .
Tetrachloride X
(56-23-5)
7V.Chlorobenzene �/
(108-90-7)
8V.Chlorodi-
bromomethane /X`
(124-48-1)
9V.Chloroethane �/
(75-00-3)
10V.2-Chloro-
ethylvinyl Ether
(110-75-8)
11V.Chloroform v
(67-66-3)
12V.Dichloro-
bromomethane
(75-27-4)
13V.Dichloro-
difluoromethane
(75-71-8)
14V.1,1-Dichloro-
ethane(75-34-3)
15V.1,2-Dichloro- �/
ethane(107-06-2)
16V.1,1-Dichloro- X ethylene(75-35-4)
17V.1,2-Dichloro- �/
propane(78-87-5)
propyl n18V. Dichloro- `
propylene /x`
(542-75-6)
I .
19V.Ethylbenzene
(100-41-4) X i
20V.Methyl
Bromide(74-83-9)
21V.Methyl V
Chloride(74-87-3) /\
EPA Form 3510-2C(8-90) PAGE V-4 CONTINUE ON PAGE V-5
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
CONTINUED FROM PAGE V-4
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a. b. c. a.MAXIMUM DAILY VALUE (if available) VALUE(if available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(if available) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—VOLATILE COMPOUNDS(continued)
22V.Methylene X
Chloride(75-09-2)
23V.1,1,2,2- ` ,
Tetrachloroethane X
(79-34-5)
24V.Tetrachloro-
X
ethylene(127-18-4)
25V.Toluene X(108-88-3)
•
26V.1.2-Trans- ` ,
Dichloroethylene X
(156-60-5)
27V.1,1,1-Trichloro-
ethane(71-55-6)
28V.1,1.2-Trichloro-
X ethane(79-00-5) •
29V Trichloro-
ethylene(79-01-6)
•
30V.Trichloro-
fluoromethane X
(75-69-4)
31V.Vinyl Chloride �/
(75-01-4)
GC/MS FRACTION—ACID COMPOUNDS
1A.2-Chlorophenol X(95-57-8)
2A.2,4-Dichloro-
phenol(120-83-2)
3A.2,4-Dimethyl- X
phenol(105-67-9)
4A.4,6-Dinitro-O-
Cresol(534-52-1)
5A.2,4-Dinitro-
phenol X
(51-28-5)
6A.2-Nilrophenol
(88-75-5)
7A.4-Nilrophenol X
(100-02-7)
8A.P-Chloro-M-
Cresol(59-50-7)
9A.Pentachloro-
>/
phenol(87-86-5)
10A.Phenol
(108-95-2)
11 A.2.4.6-Trichloro- �/
phenol(88-05-2)
EPA Form 3510-2C(8-90) PAGE V-5 CONTINUE ON REVERSE
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
CONTINUED FROM THE FRONT
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a. b. e. a.MAXIMUM DAILY VALUE (if available) VALUE(il available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(iJ a('ailahl(•) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS
1 B.Acenaphthene >/
(83-32-9) /�
2B.Acenaphtylene �/
(208-96-8) /�
3B.Anthracene
(120-12-7) /X
4B.Benzidine �/
(92-87-5) /X
5B.Benzo(a)
Anthracene >/
(56-55-3)
68.Benzo(a) >/
Pyrene(50-32-8) /�
7B.3.4-Benzo-
fluoranthene
(205-99-2)
8B.Benzo(¢hi) X
Perylene(191-24-2)
9B.Benzo(k)
Fluoranthene X
(207-08-9)
108.Bis(2-Cldoru-
rtharv)Methane
(111-91-1)
11B.Bis(2-Cl/aro-
erhrl)Ether
(111-44-4)
12B.Bis(2-
C7tluroisopraprl)
Ether(102-80-1)
13B.Bis(2-Ethyl-
herrl)Phthalate X
(117-81-7)
14B.4-Bromophenyl
Phenyl Ether >/
(101-55-3) •
15B.Butyl Benzyl �/
Phthalate(85-68-7) /�
16B.2-Chloro-
naphthalene X
(91-58-7)
17B.4-Chforo-
phenyl Phenyl Ether >/
(7005-72-3) /�
18B.Chrysene X(218-01-9)
19B.Dibenzo(a,lr)
Anthracene �/
(53-70-3) /�
20B.1.2-Dichloro-
benzene �/
(95-50-1) /<
21 B.1,3-Di-chloro-
benzene(541-73-1)
EPA Form 3510-2C(8-90) PAGE V-6 CONTINUE ON PAGE V-7
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
CONTINUED FROM PAGE V-6
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a. b. c. a.MAXIMUM DAILY VALUE (ifuvai/able) VALUE(if available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(it available) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS(contoured)
22B.1.4-Dichloro-
v
benzene(106-46-7)
23B.3.3-Dichloro-
benzidine(91-94-1)
24B.Diethyl
Phthalate(84-66-2)
25B.Dimethyl
Phthalate(131-11-3) X
26B.Di-N-Butyl
Phthalate(84-74-2)
27B.2.4-Dinitro- v
toluene(121-14-2)
28B.2,6-Dinitro-
toluene(606-20-2) X I
29B.Di-N-Octyl
Phthalate(117-84-0)
30B.1,2-Diphenyl-
hydrazine(as Azo- X
benzene)(122-66-7)
31B.Fluoranthene
(206-44-0)
32B.Fluorene �/
(86-73-7) �\
33B.Hexachloro-
benzene(118-74-1)
34B.Hexachloro-
butadiene(87-68-3)
35B.Hexachloro-
cyclopentadiene X
(77-47-4)
36B Hexachloro-
ethane(67-72-1)
378.Indeno
(1,2,3-cd)Pyrene
(193-39-5)
38B.Isophorone X
(78-59-1)
39B.Naphthalene X
(91-20-3)
40B.Nitrobenzene \/
(98-95-3) X\
41B.N-Nitro-
sodimethylamine X
(62-75-9)
42B.N-Nitrosodi-
N-Propylamine X
(621-64-7)
EPA Form 3510-2C(8-90) PAGE V-7 CONTINUE ON REVERSE
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
CONTINUED FROM THE FRONT
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(uptiana/)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a b c. a.MAXIMUM DAILY VALUE (if available) VALUE(if avollahle) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED d.NO.OF a.CONCEN- b.NO.OF
i +vailable REQUIRED PRESENT ABSENT (1) (i) (1> ANALYSES TRATION b.MASS (1) ANALYSES
�!r ) CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS
GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS(continued)
43B.N-Nilro-
sodiphenytamine
(86-30-6)
44B.Phenanthrene
(85-01-8)
45B.Pyrene
(129-00-0)
•
46B.1.2,4-Tri-
chlorobenzene �/
(120-82-1)
GC/MS FRACTION—PESTICIDES
1P.Aldrin
(309-00-2)
•
2P.u-BHC v
(319-84-6)
3P.(1-BHC
(319-85-7)
4P.y-BHC v
(58-89-9)
5P.6-BHC �/
(319-86-8)
6P.Chlordane
(57-74-9)
7P.4,4'-DDT �/
(50-29-3)
8P.4,4'-DDE
(72-55-9)
•
9P.4,4'-DDD �/
(72-54-8)
10P.Dieldrin
(60-57-1)
11P.u-Enosulfan
(115-29-7)
12P.(1-Endosulfan
(115-29-7)
13P.Endosulfan
Sulfate
(1031-07-8)
14P.Endrin �/
(72-20-8)
15P.Endrin
Aldehyde
(7421-93-4)
16P.Heptachlor
(76-44-8)
EPA Form 3510-2C(8-90) PAGE V-8 CONTINUE ON PAGE V-9
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
EPA I.D.NUMBER((soprjrotn Item l of Form I) OUTFALL NUMBER
NC0072575 001
CONTINUED FROM PAGE V-8
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a. b, c. a.MAXIMUM DAILY VALUE Way/Ida/de) VALUE(if available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED d.NO.OF a.CONCEN- (1)
- b.NO.OF
Ohm/dab/0REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION-PESTICIDES(continued)
17P.Heptachlor `
Epoxide X
(1024-57-3)
18P.PCB-1242 X(53469-21-9)
19P,PCB-1254
(11097-69-1)
20P.PCB-1221
(11104-28-2)
21P.PCB-1232 \/
(11141-16-5) X\
22P.PCB-1248 v
(12672-29-6)
23P.PCB-1260
(11096-82-5)
24P.PCB-1016
(12674-11-2) n
25P.Toxaphene v
(8001-35-2)
EPA Form 3510-2C(8-90) PAGE V-9 .
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
182 BIRDS/MIN
16 HR/DAY
POTABLE WATER 5 DAYS/VK EVAPORATION
4,000.000 GPD (FROM (AVERAGE WEEKLY PRODUCTION RATE 00. (VARIES) AVERAGE DAILY FLOW
PILGRIM'S PRIDE WATER OF 670,000 BIRDS/WEEK) 46.000 GPD FOR 2013 - 2015. ■ BASED ON
TREATMENT FACILITY)
0,94 MOD Cr INFORMATION PROVIDED
BY PILGRIM'S PRIDE.
-
RECEIVING
lDAF SKIMMINGS
7.000 GPD OO. KILLING TO OFFSITE SYSTEM
A
RENDERINGSOLIDS
Ilr OFFSITE
MANAGEMENT
BLEEDING EVAPORATION
DECANT WATER (VARIES)
ANAEROBIC
35,000 GPO BASIN
pro SCALDING
FILTRATE/
r I VASHWAT 4 BELT
PRESSTER
42,000 GPD _ BLOOD 1 ANOXIC I PUMP STATION
llo DEFEATHERING 10 1 BASIN 1 A
ADVANCED
BIOLOGICAL
49,000 GPD OFF-SITE TREATMENT
WHOLE BIRD WASH PR RENDERING AERATION SYSTEM Cr ESTIMATED DAILY
BASIN I FLOW. 0,024 MOD
280,200 GPD
P. EVISCERATION 1110 WASTE SLUDGE
DECANT CLARIFIER STORAGE TANK
FEATHERS WATER
112.100 GPD AND OFFAL DECANT
b. FINAL BIRD WASH TERTIARY WATER 4
SCREENING FILTRATION
78,500 GPD RAINWATER
00 CHILLING COLLECTED FROM AVERAGE DAILY
HIGH IMPACT AREAS FLOW FOR 2015�
CFLOV VARIES) T ➢ISINFECTION 0,010 MGD
'400 GPM TREATED I NON-DISCHARGE
112,100 GPD EFFLUENT PUMPED
{► CUT-UP/DEBONE L -J SYSTEM
TO PLANT FOR
lREUSE (NOTE 4)
42,000 GPD ICE/PRODUCT EVAPORATION
110. PgCKING/PACKAGING 40DITION •(VARIES)
40,000 LB/DAY _ /♦
20,000 GPD l V l
0. MSC OPERATIONS P.
STORAGE DECHLORINATION TREATMENT/IRRIGATION
I 760,000 LB/DAY LAGOON PONDS
FINISHE
198,500 GPD 1► CLEAN-UP PRODUCT A
11,
1► 280.000 LB/DAY OUTFALL 001
MSC 4.55 MGD
FLOW VARIES,. ANNUAL AVERAGE
ANCILLARY
ACTIVITIES (NOTE 2)
(NOTE 3)
24,000 GPD SANITARY
II. SANITARY TREATMENT SYSTEM
PRAWN NV
1p
[n8.10 yv I.ESTIMATED GPO FOR PROCESSES ARE BASED ON USPEA GPB DATA AND A PRODUCTION RATE GE
134.000 BIROS/DAY
PILGRIM'S PRIDE r 2.OUTFALL 001 A'. ACE DISCHARGE BASED ON DUTTALL 001 OMR REPORTS FOR 2013-2015
S ANCRIARI'ACTMTES NCIIAE WE N1E/EOIRPMEET MASHNG,MANIEMANCE,PA'ADIENT BASH DORM,
SANFORD PROCESSING PLANT W4 4 MISCELLANEOUS NIAPITDONCE ACIDITIES.LIYE
PROCESS FLOW +� 5� 110RDRIGSTORM NSII�ED EYAPORA7NE THIGH
01*0,•FDr WATER DRAINAGE DRA GE FROM REFRIGERATED TRACERS.OFFAL
�— ` 484 ZIMMERMAN ROAD WOODRUFF & HOWE R
EV
• DIAGRAM T>(vTaoNMortx E]R NEERMC,NC. Q 4.4MPROXIMATELY 253 GPM OF D6 RECYCLED WATER rz USED CURING PROCESSING.RECYCLED MATEY!
pjigrltl s SANFORD,NC27330 Al USW
LEE COUNTY 4405 CANTON H■Y,SUITE 100 NS.OT oT11F Min *101 FLOWS ARE ESTIMATES
'TU 770. 11 0037
SODw „a H�
FAX:77O■1314 3680
FAX:67■-513-SBBD 2/25/16 15-077
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
i
Receiving Stream:Deep River
/"
,
Pilgrim's Pride Corporation (I
` Water Treatment Plant •1 •% • ` 4y - - i ,
•
/ ``
Outfall 001 ,^
Pilgrim's Pride Corporation Deep River •
Processing Plant
"1.
N
` \,
`I`, 1-1 r PILGRIM'S PRIDE CORPORATION 484 ZIMMERMAN ROAD DATE
..� ..� PROCESSING PLANT SANFORD, NC
& SANFORD,NC LEE COUNTY N 2/25/2016
w.
4405 Canton HWY,Suite 100 FACILITY LOCATION MAP OUTFALL
Cumming,GA 30040 o 1 Mi
Permit No. NC0072575 LATITUDE:35°33'23" N
LONGITUDE:79°13'30"W
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
Pilgrim's Pride Corporation
Poultry Processing Plant
Sanford, Lee County, North Carolina
NPDES Permit No.: NC0072575
Sludge Management Plan
Pilgrim's Pride Corporation entered into a Special Order By Consent EMC SOC No. S 15-002 (Order)
on November 13, 2015. Per Item 2.b.(3.) of the Order, Pilgrim's is required to develop a Solids
Management Plan within 180 days of November 13, 2015.
Pilgrim's operates a poultry processing plant in Sanford, North Carolina. This Facility is located at 484
Zimmerman Road in Sanford, Lee County, North Carolina 27330. This Facility receives live chickens
and chicken parts and processes them into various chicken meat products. Wastewater produced in
poultry processing operations, other ancillary operations (i.e., vehicle and equipment maintenance and
washing, plant sanitation, boiler and condenser blowdown, etc.) and storm water collected from "high
impact" areas is treated in an advanced onsite wastewater treatment system, which includes the
following primary treatment processes:
• Covered anaerobic treatment lagoon with biogas collection and flaring;
• Two-stage anoxic-aerobic treatment system with integral nitrification/denitrification;
• Clarification;
• Tertiary filtration; and
• Disinfection and dechlorination.
According to Facility records, the average daily volume of wastewater treated in the advanced
wastewater treatment system from 2014 through 2015 was approximately 0.94 million gallons per day
(MGD). A majority of the effluent from the advanced wastewater treatment system is discharged to the
Deep River under NPDES Permit No. NC0072575. Minor portions of the treated effluent are returned
to the Plant for reuse purposes or managed via a spray irrigation/land application system (LAS)
permitted under a separate Non-Discharge Land Application System Permit, Permit No. WQ0028653.
Sanitary wastewater from the Facility is also treated and disposed via the permitted LAS.
Waste biosolids from the activated sludge treatment system will be dewatered and managed/disposed
offsite. Specifically, waste biosolids from the activated sludge treatment system will be transferred to a
100,000 gallon waste biosolids storage tank by two submersible waste activated sludge pumps. The
waste biosolids storage tank will be provided for storage and thickening of the biosolids before being
transferred to the belt filter press for mechanical dewatering. Specifically, the 1.0 meter BDP belt filter
press will be rated at 150 gpm of biosolids flow capacity and 1,500 pounds per hour biosolids loading
capacity (dry basis) and is anticipated to be operated four hours per day to dewater a maximum biosolids
volume of 2,100 pounds of dry biosolids per day. The dewatered biosolids will then be disposed off-site
via landfilling.
The Solids Management Plan ' curre tly under development.
,
February 25, 2016
Mr. Tim Sin —Complex Manager Date
Pilgrim's Pride Corporation
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
ATTACHMENT A
NPDES Permit Renewal Application — NC0072575
Pilgrim's Pride Sanford, NC Poultry Processing Plant
Application Form 2CS
Section V.D. Additional Information
The following chemicals included in Table 2C-4 (Hazardous Substances) of the EPA
NPDES Permit Application Form 2c — Instructions are used, could be used and/or
generated as a by-product in poultry processing, ancillary operation (e.g., vehicle and
equipment maintenance activities, plant sanitation, plant and equipment food safety
processing aid, etc.) and wastewater treatment operations:
Acetic acid —Peracetic acid (PAA) is used as a food safety product in poultry processing
operations. The peracetic acid is in solution with acetic acid and hydrogen peroxide to
maintain the stability of the PAA.
Ammonia — Used in closed-loop refrigeration systems and produced as by-product in
poultry processing and wastewater treatment operations.
Ammonium Hydroxide - Produced as by-product in poultry processing and wastewater
treatment operations.
Chlorine— Used for disinfection of treated effluent, reuse water and potable water supply
for plant and potentially other water treatment purposes.
Ferric Chloride - Can be used in process wastewater pretreatment and/or treatment
operations.
Ferric Sulfate - Can be used in process wastewater pretreatment and/or treatment
operations.
Nitric Acid —Component in certain plant and equipment sanitation and cleaning products
used at the Facility.
Phosphoric Acid — Component in certain plant and equipment sanitation and cleaning
products used at the Facility.
Potassium hydroxide - Component in certain plant and equipment sanitation and
cleaning products used at the Facility.
Page 1 of 2
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1EC69CA28D89
Sodium Bisulfite and similar sulfur compounds (e.g., sodium metabisulfite, sulfur
dioxide, etc.) can be used ahead of wastewater treatment systems to remove PAA,
hydrogen peroxide and/or residual chlorine and/or to remove residual chlorine from the
final effluent prior to discharge to surface water.
Sodium Hypochlorite — Component in certain plant and equipment sanitation and
cleaning products used at the Facility and can also be used to disinfect water and
wastewater streams.
Sodium Hydroxide - Component in certain plant and equipment sanitation and cleaning
products used at the Facility and for pH control in wastewater treatment operations.
Sulfuric Acid —Component of batteries for forklifts, etc. and can also be a component in
certain wastewater treatment chemicals.
The wastewater treatment systems at the Facility are expected to effectively
treat/remove the chemicals, "Hazardous Substances" listed above. Also, the current
NPDES permit for the Facility includes appropriate monitoring requirements (i.e.,
analysis) and/or limitations to ensure these "Hazardous Substances" are not
discharged to the receiving stream in harmful levels.
Page 2 of 2
DocuSign Envelope ID: D5FB5DE4-664B-4D81-B2BC-1 EC69CA28D89
PAT MCCRORY
r;r,,;r,n
DONALD R. VAN DER VAART
Water Resources
S. JAY ZIMMERMAN
ENVIRONMENT AL OUl1L11 Y
March 11, 2016
Tim Singleton, Complex Manager
Pilgrim's Pride Corporation
484 Zimmerman Road
Sanford, NC 27330
Subject: Acknowledgement of Permit Renewal
Application No. NC0072575
Sanford Processing Plant
Lee County
Dear Permittee:
The Water Quality Permitting Section has received your permit renewal application on March 8,
2016. A member of the NPDES Unit will review your application. They will contact you if additional
information is required to complete your permit renewal. Per G.S. 150B-3 your current permit does not
expire until permit decision on the application is made. Continuation of the current permit is contingent on
timely and sufficient application for renewal of the current permit. Please respond in a timely manner to
requests for additional information necessary to complete the permit application.
If you have any additional questions concerning renewal of the subject permit, please contact Ron
Berry at 919-807-6396 or Ron.Beny@ncdenr.gov.
Sincerely,
W reAA,T1A,e d-f o-roU
Wren Thedford
Wastewater Branch
cc: Central Files
NPDES
. I
Raleigh Regional Office
State of North Carolina I Environmental Quality Water Resources
1617 Mail Service Center I Raleigh,North Carolina 27699-1617
919-S07-6300