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HomeMy WebLinkAboutWQ0037287_Modification_20210323Initial Review Reviewer Thornburg, Nathaniel Is this submittal an application? (Excluding additional information.)* r Yes r No Permit Number (IR)* WQ0037287 Applicant/Permittee Pluris Hampstead, LLC Applicant/Permittee Address 5950 Berkshire Lane, Suite 800, Dallas, TX75225 Is the owner in BIMS? r Yes r No Is the facility in BIMS? r Yes r No Owner Type Organization Facility Name Pluris Hampstead WWTP County Pender Fee Category Major Is this a complete application?* c Yes r No Signature Authority Signature Authority Title Signature Authority Email Document Type (if non -application) Email Notifications Does this need review bythe hydrogeologist?* r Yes r No Regional Office CO Reviewer Admin Reviewer Fee Amount $395 Complete App Date 03/23/2021 Below list any additional email address that need notification about a new project. Email Address Comments to be added to email notfication Comments for Kendall Comments for RO Comments for Reviewer Comments for Applicant Submittal Form Project Contact Information Rease provide information on the person to be contacted by N B Staff regarding electronic receipt, another correspondence. ittal, confirmation of iptd othd .......................................................... ronc su_ - Name * Michael Gallant Email Address* gallantmc@yahoo.com Phone Number* 19104481046 Project Information ......................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... Application/Document Type* r New (Fee Req ui red) c Modification - Major (Fee Required) r Renewal with Major Modification (Fee Required) r Annual Report r Additional Information r Other O Modification - Minor C Renewal C GW-59, NDMR, NDMLR, NDAR-1, NDAR-2 r Residual Annual Report r Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. https://edocs.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Permit Type:* r Wastewater Irrigation r High -Rate Infiltration r Other Wastewater r Reclaimed Water r Closed -Loop Recycle r Residuals r Single -Family Residence Wastewater r Other Irrigation Permit Number:* WO0037287 Ras Current Existing pernit number Applicant/Permittee* Pluris Hampstead, LLC Applicant/Permittee Address* 5950 Berkshire Lane, Suite 800, Dallas, TX75225 Facility Name * Pluris Hampstead WWTP Please provide comments/notes on your current submittal below. This application is to increase the capacity of the facility from 0.250 MGD to 0.50 MGD. It includes the addition of a new equalization basin and a new aerobic digester. The original plant footprint was built for 0.50 MGD. The HRI basins were deemed able to support the increase in effluent flow due to the recent pilot study that is referenced in the attached permit. The fee will be sent separately. Please contact Michael C. Gallant, PE with any questions or concerns. gallantmc@yahoo.com 910-448-1046. I appreciate your time in this matter. At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here.* (Application Form Engineering Rans, Specifications, Calculations, Etc.) Pluris Hampstead WWTF Major Modification Package 30.99M6 WO0037287.pdf upload only 1 RFdocument (less than 250 W). Miltiple documents must be combined into one R7Ffile unless file is larger than upload limit. * V By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non - Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature Submission Date 3/17/2021 G9+". Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 Nathaniel Thornburg March 15, 2021 NCDEQ-Non-Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Major Modification - Pluris Hampstead WWTF Non -Discharge Permit WQ0037287 Nathaniel, Please find attached the following items: • The application fee of $395.00 (Mailed Separately) • The executed application • The Basis for Design • The Project Specifications with Appendix • The Project Plans • The Property Deed • Secretary of State Information • The Power Reliability Plan • The Residuals Management Plan • Documentation from the NCUC • The Most Recent Permit This modification is for the expansion of treatment and disposal capacity from 250,000 gpd to 500,000 gpd. As you may recall the most recent permit allows for this disposal capacity per the pilot study that was performed and reviewed by staff approximately a year ago. Please review this information and call or email me with any questions or concerns regarding this matter. Sincerely, Michael C. Gallant, PE gallantmcOyahoo.com tel 910.448,1046 P.O. Box 4039 Surf City, NC 28445 State of North Carolina Department of Environmental Quality DWR Division of Water Resources 15A NCAC 02T .0700 — HIGH -RATE INFILTRATION SYSTEMS Division of Water Resources INSTRUCTIONS FOR FORM: HRIS 06-16 & SUPPORTING DOCUMENTATION Plans, specifications and supporting documents shall be prepared in accordance with 15A NCAC 02H .0400 (if necessary), 15A NCAC 02L .0100, 15A NCAC 02T .0100, 15A NCAC 02T .0700, Division Policies and good engineering practices. Failure to submit all required items will necessitate additional processing and review time. For more information, visit the Water Quality Permitting Section's Non -Discharge Permitting Unit website General — When submitting an application to the Water Quality Permitting Section's Non -Discharge Permitting Unit, please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation. A. Cover Letter (All Application Packages): ® List all items included in the application package, as well as a brief description of the requested permitting action. B. Application Fee (All New and Major Modification Application Packages): ® Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental Quality (NCDEQ). The appropriate fee amount for new and major modification applications may be found at: Standard Review Project Fees. C. High -Rate Infiltration Systems (FORM: HRIS 06-16) Application (All Application Packages): ® Submit the completed and appropriately executed High -Rate Infiltration Systems (FORM: HRIS 06-16) application. Any unauthorized content changes to this form shall result in the application package being returned. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® If the Applicant Type in Item I.2. is a corporation or company, provide documentation it is registered for business with the North Carolina Secretary of State. ❑ If the Applicant Type in Item I.2. is a partnership or d/b/a, enclose a copy of the certificate filed with the Register of Deeds in the county of business. ® The facility name in Item II.1. shall be consistent with the facility name on the plans, specifications, agreements, etc. ® The Professional Engineer's Certification on Page 13 of the application shall be signed, sealed and dated by a North Carolina licensed Professional Engineer. ® The Applicant's Certification on Page 13 of the application shall be signed in accordance with 15A NCAC 02T .0106(b). Per 15A NCAC 02T .0106(c), an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ❑ If this project is for a renewal without modification, use the Non -Discharge System Renewal (FORM: NDSR) application. D. Property Ownership Documentation (All Application Packages): ➢ Per 15A NCAC 02T .0704(f), the Applicant shall demonstrate they are the owner of all property containing the wastewater treatment and high -rate infiltration facilities: ® Legal documentation of ownership (i.e., GIS, deed or article of incorporation), or ❑ Written notarized intent to purchase agreement signed by both parties with a plat or survey map, or ❑ Written notarized lease agreement that specifically indicates the intended use of the property and has been signed by both parties, as well as a plat or survey map. Lease agreements shall adhere to the requirements of 15A NCAC 02L .0107. ❑ Provide all agreements, easements, setback waivers, etc. that have a direct impact on the wastewater treatment, conveyance, storage and high -rate infiltration facilities. INSTRUCTIONS FOR FORM: HRIS 06-16 & SUPPORTING DOCUMENTATION Page 1 of 6 E. Soil Evaluation (All Application Packages that include new high -rate infiltration sites): ❑ Per 15A NCAC 02T .0704(b) and the Soil Scientist Evaluation Policy, submit a detailed soil evaluation that has been signed, sealed and dated by a North Carolina Licensed Soil Scientist and includes at a minimum: ❑ The report shall identify all the basins/fields with project name, location, and include a statement that the basins/fields were recommended for the proposed land application activity. ❑ Field delineated detailed soils map meeting all of the requirements of the Soil Scientist Evaluation Policy. ❑ Soil profile descriptions meeting all of the requirements of the Soil Scientist Evaluation Policy. ❑ Provide all soil boring logs performed at the site. ❑ For non -basins, a standard soil fertility analysis conducted no more than one year prior to permit application for each map unit in the soil map legend for the following parameters: ❑ Acidity ❑ Exchangeable sodium percentage (by calculation) ❑ Phosphorus ❑ Base saturation (by calculation) ❑ Magnesium ❑ Potassium ❑ Calcium ❑ Manganese ❑ Sodium ❑ Cation exchange capacity ❑ Percent humic matter ❑ Zinc ❑ Copper ❑ pH ➢ Saturated hydraulic conductivity (KsAT) data that shall include at a minimum: ❑ A minimum of three KsAT tests shall be conducted in the most restrictive horizon for each soil series in the soil map. ❑ All KsAT tests shall be conducted in areas representative of the site. ❑ All KsAT tests shall be run until steady-state equilibrium has been achieved. ❑ All collected KsAT data shall be submitted, including copies of field worksheets showing all collected readings. ❑ Submit a soil profile description for each KsAT data point that shall extend at least one foot below the tested horizon. ➢ Soil evaluation recommendations shall include at a minimum: ❑ A brief summary of each map unit and its composition and identification of minor contrasting soils. ❑ For non -basins, maximum precipitation rate (in/hr) for each soil/map unit within the proposed infiltration areas. ❑ Seasonal infiltration restrictions, if appropriate. ❑ Identification of areas not suitable for high -rate infiltration. ❑ Recommended geometric mean KsAT rate to be used in the water balance for each soil/map unit based upon in -situ measurement of the saturated hydraulic conductivity from the most restrictive horizon. ❑ Recommended drainage coefficient to be used in the water balance based upon comprehensive site evaluation, review of collected onsite data, minor amounts of contrasting soils and the nature of the wastewater to be applied. ❑ For non -basins, recommended annual hydraulic loading rate (in/yr) for each soil/map unit within the proposed infiltration areas based upon in -situ KsAT measurements form the most restrictive soil horizon. ❑ For basins, recommended hydraulic loading rate (GPD/ftZ) for each soil/map unit within the proposed infiltration areas based upon in -situ KsAT measurements form the most restrictive soil horizon. NOTE — If the soil evaluation was performed more than one year prior to the submittal of this application package, a statement shall be included indicating that the site has not changed since the original investigation. F. Agronomist Evaluation (All Application Packages that include new infiltration sites with cover crops or new crops for existing infiltration sites): ❑ Per 15A NCAC 02T .0704(i), submit an agronomist evaluation that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ Proposed nutrient uptake values for each cover crop based upon each field's dominant soil series and percent slope. ❑ Plant available nitrogen calculations for each cover crop using the designed effluent concentrations in Application Item V.1. and proposed mineralization and volatilization rates. ❑ Historical site consideration, soil binding and plant uptake of phosphorus. ❑ Seasonal infiltration restrictions, if appropriate. ❑ A clear and reproducible map showing all areas investigated and their relation to proposed fields and crops. ❑ Maintenance and management plan for all specified crops. INSTRUCTIONS FOR FORM: HRIS 06-16 & SUPPORTING DOCUMENTATION Page 2 of 6 G. Hydrogeologic Report (All Application Packages treating industrial waste or having a design flow over 25,000 GPD): ❑ Per 15A NCAC 02T .0704(e), the Hydrogeologic Investigation and Reporting Policy, the Groundwater Modeling Policy and the Performance and Analysis of Aquifer Slug Tests and Pumping Tests Policy, submit a detailed hydrogeologic description that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ A hydrogeologic description to a depth of 20 feet below land surface or bedrock, whichever is less. A greater depth of investigation is required if the respective depth is used in predictive calculations. ❑ Representative borings within the infiltration areas and all proposed earthen impoundments. ❑ A description of the regional and local geology and hydrogeology. ❑ A description, based on field observations of the site, of the site topographic setting, streams, springs and other groundwater discharge features, drainage features, existing and abandoned wells, rock outcrops, and other features that may affect the movement of the contaminant plume and treated wastewater. ❑ Changes in lithology underlying the site. ❑ Depth to bedrock and occurrence of any rock outcrops. ❑ The hydraulic conductivity and transmissivity of the affected aquifer(s). ❑ Depth to the seasonal high water table (SHWT). ❑ A discussion of the relationship between the affected aquifers of the site to local and regional geologic and hydrogeologic features. ❑ A discussion of the groundwater flow regime of the site prior to operation of the proposed facility and post operation of the proposed facility focusing on the relationship of the system to groundwater receptors, groundwater discharge features, and groundwater flow media. ❑ If the SHWT is within six feet of the surface, a mounding analysis to predict the level of the SHWT after wastewater application. H. Water Balance (All Application Packages that include new or modified infiltration sites, changes in flow or changes in storage): ❑ Per the Water Balance Calculation Policy, submit information clearly demonstrating that the effluent can be assimilated regardless of precipitation events or temperature, and there are no crop or equipment maintenance issues that would necessitate storage. OR ❑ Per 15A NCAC 02T .0704(k) and the Water Balance Calculation Policy, submit a water balance that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ At least a two-year iteration of data computation that considers precipitation into and evaporation from all open atmosphere storage impoundments, and uses a variable number of days per month. ❑ Precipitation based on the 801 percentile and a minimum of 30 years of observed data. ❑ Potential Evapotranspiration (PET) using the Thornthwaite method, or another approved methodology, using a minimum of 30 years of observed temperature data. ❑ Soil drainage based on the geometric mean of the in -situ KsAT tests in the most restrictive horizon and a drainage coefficient ranging from 4 to 10% (unless otherwise technically documented). ➢ Other factors that may restrict the hydraulic loading rate when determining a water balance include: ❑ Depth to the SHWT and groundwater lateral movement that may result in groundwater mounding. ❑ Nutrient limitations and seasonal application times to ensure high -rate infiltration does not exceed agronomic rates. ❑ Crop management activities resulting in cessation of infiltration for crop removal. NOTE — High -Rate Infiltration Systems serving residential facilities shall have a minimum of 14 days of wet weather storage. I. Engineering Plans (All Application Packages): ® Per 15A NCAC 02T .0704(c)(1), submit standard size and 11 x 17-inch plan sets that have been signed, sealed and dated by a North Carolina licensed Professional Engineer, and shall include at a minimum: ® Table of contents with each sheet numbered. ® A general location map with at least two geographic references and a vicinity map. ® A process and instrumentation diagram showing all flow, recycle/return, aeration, chemical, electrical and wasting paths. ® Plan and profile views of all treatment and storage units, including their piping, valves, and equipment (i.e., pumps, blowers, mixers, diffusers, flow meters, etc.), as well as their dimensions and elevations. ® Details of all piping, valves, pumps, blowers, mixers, diffusers, recording devices, fencing, auxiliary power, etc. ® A hydraulic profile from the treatment plant headworks to the highest infiltration point. ® The high -rate infiltration area with an overlay of the suitable infiltration areas depicted in the Soil Evaluation. ❑ For non -basins, each nozzle/emitter and its wetted area influence and each infiltration zone labeled as it will be operated. ❑ For non -basins, locations within the infiltration system of air releases, drains, control valves, highest infiltration nozzle/emitter, etc. ❑ For non -basin automated infiltration systems, provide the location and details of the precipitation/soil moisture sensor. ® Plans shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the plans may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. INSTRUCTIONS FOR FORM: HRIS 06-16 & SUPPORTING DOCUMENTATION Page 3 of 6 Specifications (All Application Packages): ® Per 15A NCAC 02T .0704(c)(2), submit specifications that have been signed, sealed and dated by a North Carolina licensed Professional En ie neer, and shall include at a minimum: ® Table of contents with each section/page numbered. ® Detailed specifications for each treatment/storage/infiltration unit, as well as all piping, valves, equipment (i.e., pumps, blowers, mixers, diffusers, flow meters, etc.), nozzles/emitters, precipitation/soil moisture sensor (if applicable), audible/visual high water alarms, liner material, etc. ® Site Work (i.e., earthwork, clearing, grubbing, excavation, trenching, backfilling, compacting, fencing, seeding, etc.) ® Materials (i.e., concrete, masonry, steel, painting, method of construction, etc.) ® Electrical (i.e., control panels, transfer switches, automatically activated standby power source, etc.) ® Means for ensuring quality and integrity of the finished product, including leakage, pressure and liner testing. ® Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the specifications may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. K. Engineering Calculations (All Application Packages): ® Per 15A NCAC 02T .0704(c)(3), submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional Engineer, and shall include at a minimum: ® Hydraulic and pollutant loading calculations for each treatment unit demonstrating how the designed effluent concentrations in Application Item V.I. were determined. ® Sizing criteria for each treatment unit and associated equipment (i.e., blowers, mixers, flow meters, pumps, etc.). ® Total and effective storage calculations for each storage unit. ® Friction/total dynamic head calculations and system curve analysis for each pump used. ® Manufacturer's information for all treatment units, pumps, blowers, mixers, diffusers, flow meters, etc. ❑ Flotation calculations for all treatment and storage units constructed partially or entirely below grade. ❑ For non -basins, a demonstration that the designed maximum precipitation and annual loading rates do not exceed the recommended rates. ❑ For basins, a demonstration that the designed loading rate (GPD/ft2) does not exceed the recommended rate. ❑ A demonstration that the specified auxiliary power source is capable of powering all essential treatment units. L. Site Map (All Application Packages): ® Per 15A NCAC 02T .0704(d), submit standard size and 11 x 17-inch site maps that have been signed, sealed and dated by a North Carolina licensed Professional Engineer and/or Professional Land Surveyor, and shall include at a minimum: ® A scaled map of the site with topographic contour intervals not exceeding 10 feet or 25 percent of total site relief and showing all facility -related structures and fences within the wastewater treatment, storage and infiltration areas. ® Soil mapping units shown on all infiltration sites. ® The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and perennial), springs, lakes, ponds, and other surface drainage features within 500 feet of all wastewater treatment, storage and infiltration sites. ® Delineation of the compliance and review boundaries per 15A NCAC 02L .0107 and .0108. ® Setbacks as required by 15A NCAC 02T .0706. ® Site property boundaries within 500 feet of all wastewater treatment, storage and infiltration sites. ❑ All habitable residences or places of public assembly within 500 feet of all treatment, storage and infiltration sites. NOTE — For clarity, multiple site maps of the facility with cut sheet annotations may be submitted. M. Power Reliability Plan (All Application Packages): ® Per 15A NCAC 02T .0705(k), submit documentation of power reliability that shall consist of at a minimum: ® An automatically activated standby power supply onsite that is capable of powering all essential treatment units under design conditions, OR ➢ Approval from the Director that the facility: ❑ Serves a private water distribution system that has automatic shut-off during power failures and has no elevated water storage tanks, ❑ Has sufficient storage capacity that no potential for overflow exists, and ❑ Can tolerate septic wastewater due to prolonged detention. INSTRUCTIONS FOR FORM: HRIS 06-16 & SUPPORTING DOCUMENTATION Page 4 of 6 N. Operation and Maintenance Plan (All Application Packages): ❑ Per 15A NCAC 02T .0707, submit an operation and maintenance (O&M) plan encompassing all wastewater treatment, storage and infiltration systems that shall include at a minimum a description of: ❑ Operation of the wastewater treatment, storage and infiltration systems in sufficient detail to show what operations are necessary for the system to function and by whom the functions are to be conducted. ❑ Anticipated maintenance of the wastewater treatment, storage and infiltration systems. ❑ Safety measures, including restriction of access to the site and equipment. ❑ Spill prevention provisions such as response to upsets and bypasses, including how to control, contain and rcmcdiate. ❑ Contact information for plant personnel, emergency responders and regulatory agencies. NOTE — A final O&M Plan shall be submitted with the partial and/or final Engineering Certification required under 15A NCAC 02T .0116, however, a preliminary O&M Plan shall be submitted with each application package. O. Residuals Management Plan (All Application Packages with new, expanding or replacement wastewater treatment systems): ® Per 15A NCAC 02T .0704(i) and .0708, submit a Residuals Management Plan that shall include at a minimum: ® A detailed explanation of how generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, treated, and disposed. ® An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil/grease removal and collection are a designed unit process, submit an oil/grease disposal plan detailing how the oil/grease will be collected, handled, processed, stored and disposed. NOTE — Per 15A NCAC 02T .0705(n), a minimum of 30 days of residual storage shall be provided. NOTE — Per 15A NCAC 02T .0704(i), a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program is not required at the time of this application, however, it shall be provided prior to operation of any permitted facilities herein. NOTE — If an on -site restaurant or other business with food preparation is contributing wastewater to this system, an oil/grease disposal plan shall be submitted. P. Additional Documentation: ➢ Certificate of Public Convenience and Necessity (All Application Packages for Privately -Owned Public Utilities): ® Per 15A NCAC 02T .0I 15(a)(1) and .0704 , provide the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the wastewater treatment and high -rate infiltration system, or ❑ Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. ➢ Existing Permit (All Modification Packages): ® Submit the most recently issued existing permit. ❑ Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification (i.e., compliance schedules, permit description, monitoring, permit conditions, etc.). ➢ Final Environmental Document (All Application Packages using public monies or lands subject to the North Carolina Environmental Policy Act under 15A NCAC 01 C .0100 to .0400): ❑ Per 15A NCAC 02T .0105(c)(4), submit one copy of the environmental assessment and three copies of the final environmental document (i.e., Finding of No Significant Impact or Record of Decision). ❑ Include information on any mitigating factors from the Environmental Assessment that impact the design and/or construction of the wastewater treatment and high -rate infiltration system. ➢ Floodway Regulation Compliance (All Application Packages where any portion of the wastewater treatment, storage and infiltration system is located within the 100-year floodplain): ❑ Per 15A NCAC 02T .0105(c)(8), provide written documentation from all local governing entities that the facility is in compliance with all local ordinances regarding construction or operation of wastewater treatment and/or disposal facilities within the floodplain. INSTRUCTIONS FOR FORM: HRIS 06-16 & SUPPORTING DOCUMENTATION Page 5 of 6 P. Additional Documentation (continued): ➢ Operational Agreements (All Application Packages for Home/Property Owners' Associations and Developers of lots to be sold): ➢ Home/Property Owners' Associations ❑ Per 15A NCAC 02T .0115(c), submit the properly executed Operational Agreement (FORM: HOA). ❑ Per 15A NCAC 02T .0115(c), submit the proposed or approved Articles of Incorporation, Declarations and By-laws. ➢ Developers of lots to be sold ❑ Per 15A NCAC 02T .0115(b), submit the properly executed Operational Agreement (FORM: DEV). ➢ Threatened or Endangered Aquatic Species Documentation (All Application Packages): ❑ Per 15A NCAC 02T .0105(c)(10), submit documentation from the Department's Natural Heritage Program demonstrating the presence or absence of threatened or endangered aquatic species within the boundary of the wastewater treatment, storage and infiltration facilities. ❑ If the facility directly impacts such species, this documentation shall provide information on the need for permit conditions pursuant to 15A NCAC 02B .0110. ➢ Wastewater Chemical Analysis (All Application Packages treating Industrial Waste): ❑ Per 15A NCAC 02T .0704(h), provide a complete Division certified laboratory chemical analysis of the effluent to be infiltrated for the following parameters (For new facilities, an analysis from a similar facility's effluent is acceptable): ❑ Ammonia Nitrogen (NH3-N) ❑ Nitrate Nitrogen (NO3-N) ❑ Total Organic Carbon ❑ Calcium ❑ pH ❑ Total Phosphorus ❑ Chemical Oxygen Demand (COD) ❑ Phenol ❑ Total Trihalomethanes ❑ Chloride ❑ Sodium ❑ Total Volatile Organic Compounds ❑ Fecal Coliform ❑ Sodium Adsorption Ratio (SAR) ❑ Toxicity Test Parameters ❑ 5-day Biochemical Oxygen Demand (BOD5) ❑ Total Dissolved Solids ❑ Magnesium ❑ Total Kjeldahl Nitrogen (TKN) THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 807-6464 By Courier/Special Deliverv: 512 N. SALISBURY ST. RALEIGH, NORTH CAROLINA 27604 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: HRIS 06-16 & SUPPORTING DOCUMENTATION Page 6 of 6 State of North Carolina Department of Environmental Quality DWR Division of Water Resources 15A NCAC 02T .0700 — HIGH -RATE INFILTRATION SYSTEMS Division of Water Resources FORM: HRIS 06-16 I. APPLICANT INFORMATION: 1. Applicant's name: Pluris Hampstead, LLC 2. Applicant type: ❑ Individual ❑ Corporation ❑ General Partnership ® Privately -Owned Public Utility ❑ Federal ❑ State ❑ Municipal ❑ County 3. Signature authority's name: Maurice W. Gallarda, PE per 15A NCAC 02T .0106(b) Title: Managing Member 4. Applicant's mailing address: 5950 Berkshire Lane, Suite 800 City: Dallas State: TX Zip: 75225- 5. Applicant's contact information: Phone number: (214) 220-3412 Email Address: mgallarda(a)Xlurisusa.com II. FACILITY INFORMATION: 1. Facility name: Pluris Hampstaed WWTF 2. Facility status: Existing 3. Facility type: Major (> 10,000 GPD or > 300 disposal acres) 4. Facility's physical address: 9795 Sidbury Rd City: Hampstead State: NC Zip: 28443- County: Pender 5. Wastewater Treatment Facility Coordinates (Decimal Degrees): Latitude: 34.24224' Longitude:-77.77111 ° Datum: Unknown Level of accuracy: Nearest 1 Oth of a second Method of measurement: Navigation quality GPS 6. USGS Map Name: 111. CONSULTANT INFORMATION: 1. Professional Engineer: Michael C. Gallant, PE PA Mailing address: PO Box 4039 License Number: 25572 Firm: Michael C. Gallant, PE, City: Surf Ci State: NC Zip: 28445- Phone number: (910) 448-1046 Email Address: gallantmc(a)e yahoo.com 2. Soil Scientist: License Number: Firm: Mailing address: City: State: Zip: - Phone number: (_) _- Email Address: _ 3. Geologist: License Number: Mailing address: City: State: Zip: - Phone number: (_) _- Email Address: _ 4. Agronomist: Firm: Mailing address: City: State: Zip: - Phone number: () - Email Address: _ Firm: FORM: HRIS 06-16 Page 1 of 13 IV. GENERAL REQUIREMENTS —15A NCAC 02T .0100: 1. Application type: ❑ New ® Major Modification ❑ Minor Modification If a modification, provide the existing permit number: WQ0037287 and most recent issuance date: January 23, 2020 2. Application fee: $395 - Standard - Major Facility - Major Mod 3. Does this project utilize public monies or lands? ❑ Yes or ® No If yes, was an Environmental Assessment required under 15A NCAC 01 C? ❑ Yes or ® No If yes, which final environmental document is submitted? ❑ Finding of No Significant Impact or ❑ Record of Decision Briefly describe any mitigating factors from the Environmental Assessment that may impact this facility: 4. What is the status of the following permits/certifications applicable to the subject facility? Permit/Certification Date Submitted Date Approved Permit/Certification Number Agency Reviewer Collection System(Q > 200,000 GPD) Dam Safety Erosion & Sedimentation Control Plan Nationwide 12 / Section 404 Pretreatment Sewer System Stormwater Management Plan Wetlands 401 Other: 5. What is the wastewater type? ® Domestic or Industrial (See 15A NCAC 02T .0103(20)) Is there a Pretreatment Program in effect? ❑ Yes or ❑ No Has a wastewater chemical analysis been submitted? ❑ Yes or ❑ No 6. Wastewater flow: 500,000 GPD Limited by: ® Treatment, ❑ Storage, ❑ Field/Basin Hydraulics, ❑ Field Agronomics or ❑ Groundwater Mounding 7. Explain how the wastewater flow was determined: ® 15A NCAC 02T .0114 or ❑ Representative Data Has a flow reduction been approved under 15A NCAC 02T .0114(f)? ❑ Yes or ® No Establishment Type Daily Design Flow a No. of Units Flow 3 Bedroom Single Family Equivalents 360 gal/day 1388 500,000 GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD Total GPD a See 15A NCAC 02T .0114(b), (d), (e)(1) and (e)(2) for caveats to wastewater design flow rates (i.e., minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S. 42A-4). FORM: HRIS 06-16 Page 2 of 13 IV. GENERAL REQUIREMENTS —15A NCAC 02T .0100 (continued): 8. What is the nearest 100-year flood elevation to the facility? 27 feet mean sea level. Source: Firm Panel 3262 Are any treatment, storage or infiltration facilities located within the 100-year flood plain? ❑ Yes or ® No Iy If yes, which facilities are affected and what measures are being taken to protect them against flooding? If yes, has the Applicant submitted written documentation of compliance with § 143 Article 21 Part 6? ❑ Yes or ❑ No 9. Has the Applicant provided documentation of the presence or absence of threatened or endangered aquatic species utilizing information provided by the Department's Natural Heritage Program? ® Yes or ❑ No 10. Does the facility have a proposed or existing groundwater monitoring well network? ® Yes or ❑ No If no, provide an explanation as to why a groundwater monitoring well network is not proposed: If yes, complete the following table (NOTE — This table may be expanded for additional wells): Well Name Status Latitude a Longitude a Gradient Location MW 1 Select 34.3425900 -77.77160 Up Gradient On Review Boundary MW2 Select 34.3433960 -77.771480 Down Gradient On Review Boundary MW# Select 34.3433680 -77.771050 Down Gradient On Review Boundary Select - Select Select Select o- Select Select Select 0- Select Select Select 0- Select Select Select 0- Select Select Select 0- Select Select Select 0- Select Select a Provide the following latitude and longitude coordinate determination information: Datum: NAD83 Level of accuracy: Nearest 10th of a second Method of measurement: Navigation quality 11. If the Applicant is a Privately -Owned Public Utility, has a Certificate of Public Convenience and Necessity been submitted? ® Yes, ❑No or ❑N/A 12. If the Applicant is a Developer of lots to be sold, has a Developer's Operational Agreement (FORM: DEV) been submitted? ❑ Yes, ❑No or ❑N/A 13. If the Applicant is a Home/Property Owners' Association, has an Association Operational Agreement (FORM: HOA) been submitted? ❑ Yes, ❑No or ❑N/A 14. Demonstration of historical consideration for permit approval — 15A NCAC 02T .0120: Has the Applicant or any parent, subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.6B? ❑ Yes or ® No b. Has previously abandoned a wastewater treatment facility without properly closing that facility? ❑ Yes or ® No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted? ❑ Yes or ® No d. Is non -compliant with an existing non -discharge permit, settlement agreement or order? ❑ Yes or ® No e. Has unpaid annual fees in accordance with 15A NCAC 02T .0105(e)(2)? ❑ Yes or ® No FORM: HRIS 06-16 Page 3 of 13 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA —15A NCAC 02T .0705: 1. For the following parameters, provide the estimated influent concentrations and designed effluent concentrations as determined in the Engineering Calculations, and utilized in the Agronomic Evaluation and Groundwater Modeling (if applicable): Parameter Estimated Influent Concentration Designed Effluent Concentration (monthly average) Ammonia Nitrogen (NH3-N) 29 mg/L 0.16 mg/L Biochemical Oxygen Demand (BOD5) 250 mg/L 5 mg/L Fecal Coliforms 2 per 100 mL Nitrate Nitrogen (NO3-N) 1 mg/L 1.88 mg/L Nitrite Nitrogen (NO2-N) 1 mg/L .06 mg/L Total Kjeldahl Nitrogen 1.99 mg/L Total Nitrogen 40 mg/L 4 mg/L Total Phosphorus 6 mg/L 2 mg/L Total Suspended Solids (TSS) 250 mg/L 5 mg/L 2. Is flow equalization of at least 25% of the average daily flow provided? ® Yes or ❑ No 3. Does the treatment facility include any bypass or overflow lines? ❑ Yes or ® No If yes, describe what treatment units are bypassed, why this is necessary, and where the bypass discharges: 4. Are multiple pumps provided wherever pumps are used? ® Yes or ❑ No If no, how does the Applicant intend on complying with 15A NCAC 02T .0705(i)? 5. Check the appropriate box describing how power reliability will be provided in accordance with 15A NCAC 02T .0705(k): ® Automatically activated standby power supply onsite capable of powering all essential treatment units; or ❑ Approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks; ➢ Has sufficient storage capacity that no potential for overflow exists; and ➢ Can tolerate septic wastewater due to prolonged detention. 6. If the wastewater treatment system is located within the 100-year flood plain, are there water -tight seals on all treatment units or a minimum of two feet protection from the 100-year flood plain elevation? ❑ Yes, ❑ No or ® N/A 7. In accordance with 15A NCAC 02T .0705(n), how many days of residuals storage are provided? 30 8. How does the Applicant propose to prohibit public access to the wastewater treatment and storage facilities? Security Fencing and locked gate 9. If an influent pump station is part of the proposed facility (i.e., within the wastewater treatment plant boundary), does the influent pump station meet the design criteria in 15A NCAC 02T .0305(h)? ❑ Yes, ❑ No, ® N/A — To be permitted separately, or ❑ N/A — Gravity fed 10. If septic tanks are part of the wastewater treatment facility, do the septic tanks adhere to the standards in 15A NCAC 18A .1900? ❑ Yes, ❑ No or ® N/A FORM: HRIS 06-16 Page 4 of 13 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA —15A NCAC 02T .0705 (continued): 11. Provide the requested treatment unit and mechanical equipment information: a. PRELIMINARY / PRIMARY TREATMENT (i.e., physical removal operations and flow equalization): Treatment Unit No. of Manufacturer or Dimensions (ft) / Volume Plan Sheet Specification Units Material Spacings (in) (gallons) Reference I Reference Manual Bar Screen 1 Stainless Steel 2" C1.7,8 NA Flow Equalization 1 Tarsco/Glass Lined 64.37' dia 240,000 C1.4 pg 24 Steel Select Select Select b. SECONDARY / TERTIARY TREATMENT (i.e., biological and chemical processes to remove organics and nutrients) Treatment Unit No. of Units Manufacturer or Material(gallons) Dimensions (ft) Volume Plan Sheet Reference Specification Reference Membrane Bioreactor (MBR) 4 Kubota 15 x 12 x 15 20,198 C 1.5 pg 23 Select Select Select Select Select Select Select c. DISINFECTION No. of Manufacturer or Volume Plan Sheet Specification Treatment Unit Dimensions (ft) Units Material (gallons) Reference Reference Select Select ➢ If chlorination is the proposed method of disinfection, specify detention time provided: minutes (NOTE — 30 minutes minimum required), and indicate what treatment unit chlorine contact occurs: ➢ If ultraviolet (UV) light is the proposed method of disinfection, specify the number of banks: , number of lamps per bank: and maximum disinfection capacity: GPM. d. RESIDUAL TREATMENT No. of Manufacturer or Volume Plan Sheet Specification Treatment Unit Dimensions (ft) Units Material (gallons) Reference Reference Tarsco/Glass Lined Aerobic Digester 1 50.38' dia 129,130 CIA pg 24 Steel Select FORM: HRIS 06-16 Page 5 of 13 V. WASTEWATER TREATMENT FACILITY DESIGN CRITERIA —15A NCAC 02T .0705 (continued): e. PUMPS Location No. of Pumps Purpose Manufacturer / Type Capacity Plan Sheet Reference Specification Reference GPM I TDH EQ Basin 2 Influent/ Screens Flygt 450 20' CIA pg 18 MBR Zones 3 Wasting/Rescreening Flygt 25 15' C1.5 pg 18 f. BLOWERS Location No. of No. Units Served Manufacturer / Type Capacity (CFM) Plan Sheet Reference Specification Reference Blower Shelter 1 Equalization Basin Aerzen/Pos. Displ. 488 CIA pg 18 Blower Shelter 1 Digester Aerzen/Pos. Displ. 785 C1.4 pg 18 Blower Shelter 1 Common Stand -By Aerzen/Pos. Displ. 785 C 1.4 pg 18 g. MIXERS Location No. of Mixers Units Served Manufacturer / Type Power h Plan Sheet Reference Specification Reference h. RECORDING DEVICES & RELIABILITY Device No. of Units Location Manufacturer Maximum Capacity Plan Sheet Reference Specification Reference Select Select Select Select i. EFFLUENT PUMP / DOSING TANK (IF APPLICABLE): Plan Sheet Reference Specification Reference Internal dimensions (L x W x H or (p x H) ft ft ft Total volume ft3 gallons Dosing volume ft3 gallons Audible & visual alarms Equipment to prevent infiltration during rain events (if applicable) FORM: HRIS 06-16 Page 6 of 13 VI. EARTHEN STORAGE IMPOUNDMENT DESIGN CRITERIA —15A NCAC 02T .0705: IF MORE THAN ONE IMPOUNDMENT, PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. What is the earthen impoundment type? Select 2. Storage Impoundment Coordinates (Decimal Degrees): Latitude: 0Longitude: - ° Datum: Select Level of accuracy: Select Method of measurement: Select 3. Do any impoundments include a discharge point (pipe, spillway, etc)? ❑ Yes or ❑ No 4. Are subsurface drains present beneath or around the impoundment to control groundwater elevation? ❑ Yes or ❑ No 5. Is the impoundment designed to receive surface runoff? ❑ Yes or ❑ No If yes, what is the drainage area? ftZ, and was this runoff incorporated into the water balance? ❑ Yes or ❑ No 6. If a liner is present, how will it be protected from wind driven wave action?: 7. Will the earthen impoundment water be placed directly into or in contact with GA classified groundwater? ❑ Yes or ❑ No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No 8. What is the depth to bedrock from the earthen impoundment bottom elevation? ft If the depth to bedrock is less than four feet, has the Applicant provided a liner with a hydraulic conductivity no greater than 1 x 10-7 cm/s? ❑ Yes, or ❑ N/A Has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes or ❑ No If the earthen impoundment is excavated into bedrock, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes, ❑ No or ❑ N/A 9. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation, how will the liner be protected (e.g., bubbling, groundwater infiltration, etc.)? 10. If applicable, provide the specification page references for the liner installation and testing requirements: 11. If the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ❑ No 12. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements Earthen Impoundment Dimensions Liner type: ❑ Clay ❑ Synthetic Top of embankment elevation: ft ❑ Other 10 Unlined Liner hydraulic conductivity: x cm/s Freeboard elevation: ft Hazard class: Select Toe of slope elevation: ft Designed freeboard: ft Impoundment bottom elevation: ft Total volume: ft3 gallons Mean seasonal high water table depth: ft Effective volume: ft3 gallons Embankment slope: Effective storage time: days Top of dam water surface area: ft, Plan Sheet Reference: Freeboard elevation water surface area: ft, Specification Section: Bottom of impoundment surface area: ftZ NOTE — The effective volume shall be the volume between the two foot freeboard elevation and the: (1) pump intake pipe elevation; (2) impoundment bottom elevation or (3) mean seasonal high water table, whichever is closest to the two foot freeboard elevation. FORM: HRIS 06-16 Page 7 of 13 VII. INFILTRATION SYSTEM DESIGN CRITERIA —15A NCAC 02T .0705: 1. Provide the minimum depth to the seasonal high water table within the infiltration area: NOTE — The vertical separation between the seasonal high water table and the ground surface shall be at least one foot. 2. Are there any artificial drainage or water movement structures (e.g., surface water or groundwater) within 200 feet of the infiltration area? ❑ Yes or ❑ No If yes, were these structures addressed in the Soil Evaluation and/or Hydrogeologic Report, and are these structures to be maintained or modified? 3. Soil Evaluation recommended loading rates (NOTE — This table may be expanded for additional soil series): Soil Series Basins/Fields within Soil Series Recommended Loading Rate in/hr Recommended Loading Rate in/ r Recommended Loading Rate GPD/ft2 Annual / Seasonal Loading If Seasonal, list appropriate months Select Select Select Select Select Select 4. Are the designed loading rates less than or equal to Soil Evaluation recommended loading rates? ❑ Yes or ❑ No If no, how does the Applicant intend on complying with 15A NCAC 02T .0705(m)? _ 5. How does the Applicant propose to prohibit public access to the infiltration facilities? 6. Has the infiltration system been equipped with a flow meter to accurately determine the volume of effluent applied to each basin/field as listed in VII.8.? ❑ Yes or ❑ No If no, how does the Applicant intend on determining the amount of effluent applied to each basin/field? 7. For non -basins, provide the required cover crop information and demonstrate the effluent will be applied at or below agronomic rates: Cover Crop Soil Series % Slope Nitrogen Uptake Rate lbs/ac r Phosphorus Uptake Rate lbs/ac r a. Specify where the nitrogen and phosphorus uptake rates for each cover crop were obtained: b. Proposed nitrogen mineralization rate: c. Proposed nitrogen volatilization rate: d. Minimum infiltration area from the Agronomist Evaluation's nitrogen balance: ft2 e. Minimum infiltration area from the Agronomist Evaluation's phosphorus balance: ftZ f. Minimum infiltration area from the water balance: ftZ FORM: HRIS 06-16 Page 8 of 13 VII. INFILTRATION SYSTEM DESIGN CRITERIA —15A NCAC 02T .0705 (continued): 8. Basin/Field Information (NOTE — This table may be expanded for additional fields): Basin/ Field Area (acres) Dominant Soil Series Designed Loading Rate in/hr) Designed Loading Rate (in/ r Designed Loading Rate (GPD/ft2) Latitude' Longitude e Waterbody Stream Index No. n Classification 1 .124 Murville 2.97 26507 44.5 34.342250 -77.771290 18-74-27 QSw 2 .124 Foreston 2.97 26507 44.5 34.342140 -77.771380 18-74-27 QSw O O O O O O O O O O O o O o O O O o O O O O O O O O O O O O Total a Provide the following latitude and longitude coordinate determination information: Datum: UnknownLevel of accuracy: Nearest 1 Oth of a second Method of measurement: Unknown b For assistance determining the waterbody stream index number and its associated classification, instructions may be downloaded at: http:Hdeq.nc.gov/about/divisions/water-resources/planning/classification-standards/classifications 9. High -Rate Infiltration System design criteria: a. Infiltration Fields: Spray Infiltration Design Elements Drip Infiltration Design Elements Nozzle wetted diameter: ft Emitter wetted area: ft2 Nozzle wetted area: ft, Distance between laterals: ft Nozzle capacity: GPM Distance between emitters: ft Nozzle manufacturer/model: / Emitter capacity: GPH Elevation of highest nozzle: ft Emitter manufacturer/model: / Specification Section: Elevation of highest emitter: ft Specification Section: FORM: HRIS 06-16 Page 9 of 13 VII. INFILTRATION SYSTEM DESIGN CRITERIA —15A NCAC 02T .0705 (continued): b. Infiltration Basins: IF MORE THAN TWO BASINS, PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. Infiltration Basin Design Elements Infiltration Basin Dimensions Basin Name: Basin 1 Top of embankment elevation: 45 ft Hazard class: Low Freeboard elevation: 43 ft Designed freeboard: 2 ft Toe of slope elevation: 42 ft Total volume: 15,885 ft3 Impoundment bottom elevation: 38 ft Infiltrative surface area: 5,617 ft2 Mean seasonal high water table depth: ft Daily infiltrative capacity: 250,000 GPD Embankment slope: 3 : 1 Plan Sheet Reference: C.13 Top of dam water surface area: 13,800 ft2 Specification Section: Ex. Basin Freeboard elevation water surface area: 5,382 ft2 Bottom of impoundment surface area: 972 ft2 i. Does this basin include a discharge point (pipe, spillway, etc)? ❑ Yes or ® No ii. Are subsurface drains present around the impoundment to control groundwater elevation? ® Yes or ❑ No iii. Is the basin designed to receive surface runoff? ❑ Yes or ® No If yes, what is the drainage area? ftZ, and was this runoff incorporated into the loading rate? ❑ Yes or ❑ No iv. Will the effluent be placed directly into or in contact with GA classified groundwater? ❑ Yes or ® No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No v. If the infiltration basin is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ® No Infiltration Basin Design Elements Infiltration Basin Dimensions Basin Name: Basin 2 Top of embankment elevation: 45 ft Hazard class: Low Freeboard elevation: 43 ft Designed freeboard: 2 ft Toe of slope elevation: 42 ft Total volume: 15,855 ft3 Impoundment bottom elevation: 38 ft Infiltrative surface area: 5,617 ft2 Mean seasonal high water table depth: ft Daily infiltrative capacity: 250,000 GPD Embankment slope: 3 :1 Plan Sheet Reference: C1.3 Top of dam water surface area: 13,800 ft2 Specification Section: Ex. Basin Freeboard elevation water surface area: 5,382 ft2 6- :Ai Bottom of impoundment surface area: 972 ft2 i. Does this basin include a discharge point (pipe, spillway, etc)? ❑ Yes or ® No ii. Are subsurface drains present around the impoundment to control groundwater elevation? ® Yes or ❑ No iii. Is the basin designed to receive surface runoff? ❑ Yes or ® No If yes, what is the drainage area? ftZ, and was this runoff incorporated into the loading rate? ❑ Yes or ❑ No iv. Will the effluent be placed directly into or in contact with GA classified groundwater? ❑ Yes or ® No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No v. If the infiltration basin is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ® No FORM: HRIS 06-16 Page 10 of 13 VIII. SETBACKS —15A NCAC 02T .0706: 1. Does the project comply with all setbacks found in the river basin rules (15A NCAC 02B .0200)? ® Yes or ❑ No If no, list non -compliant setbacks: 2. Have any setback waivers been obtained in order to comply with 15A NCAC 02T .706(a) and .0706(d)? ❑ Yes or ® No If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No 3. Provide the minimum field observed distances (ft) for each setback parameter to the infiltration system and treatment/storage units (NOTE — Distances greater than 500 feet may be marked N/A): Setback Parameter Infiltration System Treatment / �Storage Units Any habitable residence or place of assembly under separate ownership or not to be maintained as part of the project site NA NA Any habitable residence or place of assembly owned by the Permittee to be maintained as art of the project site NA Any private or public water supply source >230 230 Surface waters (streams — intermittent and perennial, perennial waterbodies, and wetlands) >50 65 Groundwater lowering ditches (where the bottom of the ditch intersects the SHWT) NA Subsurface groundwater lowering drainage systems 50 Surface water diversions (ephemeral streams, waterways, ditches) NA Any well with exception of monitoring wells >230 230 Any property line >70 70 Top of slope of embankments or cuts of two feet or more in vertical height NA 11 Any water line from a disposal system NA Any swimming pool NA Public right of way NA Nitrification field NA Any building foundation or basement NA Impounded public water supplies NA Public shallow groundwater supply (less than 50 feet deep) NA 4. Does the Applicant intend on complying with either 15A NCAC 02T .0706(b) or (c)? ® Yes or ❑ No If yes, what are the designed Total Nitrogen and Total Phosphorus effluent concentrations? TN: 4 mg/L TP: 2 mg/L 5. Does the Applicant intend on complying with the High -Rate Policy issued October 27, 2006? ❑ Yes or ® No If yes, verify the following information: ✓ Are the most stringent effluent standards in both 15A NCAC 02T .0705(b) and 15A NCAC 02U .0301(b) met? ❑ Yes or ❑ No ✓ Is duality provided for all treatment units per 15A NCAC 02U .0402(c)? ❑ Yes or ❑ No ✓ Continuous online monitoring and recording of effluent for turbidity? ❑ Yes or ❑ No ✓ A lined 5-day upset pond is provided? ❑ Yes or ❑ No ✓ The 5-day upset pond has restricted access? ❑ Yes or ❑ No ✓ A certified operator of a grade equal or greater than the facility classification is on call 24 hrs/day? ❑ Yes or ❑ No FORM: HRIS 06-16 Page 11 of 13 IX. COASTAL WASTE TREATMENT DISPOSAL REQUIREMENTS —15A NCAC 02H .0400: 1. Is this facility located in a Coastal Area as defined per 15A NCAC 02H .0403? ® Yes or ❑ No For assistance determining if the facility is located within the Coastal Area, a reference map may be downloaded at: Coastal Areas Boundary. 2. Is this an Interim Treatment and Disposal Facility per 15A NCAC 02H .0404(g)? [-]Yes or ® No NOTE — Interim facilities do not include County and Municipal area -wide collection and treatment systems. IF ANSWERED YES TO ITEMS IX.1. AND IX.2., THEN COMPLETE ITEMS IX.3. THROUGH IX.16. 3. Is equalization of at least 25% of the average daily flow provided? ❑ Yes or ❑ No 4. How will noise and odor be controlled? 5. Is an automatically activated standby power source provided? ❑ Yes or ❑ No 6. Are all essential treatment units provided in duplicate? ❑ Yes or ❑ No NOTE — Per 15A NCAC 02T .0103(16), essential treatment units are defined as any unit associated with the wastewater treatment process whose loss would likely render the facility incapable of meeting the required performance criteria, including aeration units or other main treatment units, clarification equipment, filters, disinfection equipment, pumps and blowers. 7. Are the disposal units (i.e., infiltration basins/fields) provided in duplicate? ❑ Yes or ❑ No 8. Is there an impounded public surface water supply within 500 feet of the infiltration area? ❑ Yes or ❑ No 9. Is there a public shallow groundwater supply (less than 50 feet deep) within 500 feet of the infiltration area? ❑ Yes or ❑ No 10. Is there a private groundwater supply within 100 feet of the infiltration area? ❑ Yes or ❑ No 11. Are there any SA classified waters within 100 feet of the infiltration area? ❑ Yes or ❑ No 12. Are there any non -SA classified waters within 50 feet of the infiltration area? ❑ Yes or ❑ No 13. Are there any surface water diversions (i.e., drainage ditches) within 25 feet of the infiltration area? ❑ Yes or ❑ No 14. Per the requirements in 15A NCAC 02H .0404(g)(7), how much green area is provided? ftZ 15. Is the green area clearly delineated on the plans? ❑ Yes or ❑ No 16. Is the spray infiltration wetted area within 200 feet of any adjoining properties? ❑ Yes, ❑ No or ❑ N/A X. GROUNDWATER LOWERING SYSTEM DESIGN: 1. Does this project utilize a groundwater lowering system? ❑ Yes or ❑ No (If yes, complete Items X.2. through X.4.) 2. Is the groundwater lowering system: ❑ mechanically lowered (i.e., pumped) or ❑ gravity fed? 3. Where does the groundwater lowering drainage system discharge? If the system mechanically lowers groundwater and discharges directly or indirectly (i.e., pond overflow) to surface waters, wetlands and/or stormwater structures, provide the date the Applicant obtained written confirmation from the Water Quality Regional Operations Section that operation of the groundwater lowering drainage system will not adversely affect surface waters of the State. Submitted: & Received: 4. Groundwater lowering system design criteria: Groundwater Lowering System Design Pipe diameter: in Discharge rate: GPD Pipe material: Method to measure discharge rate: Pipe depth: ft Number of pumps: Pipe length: ft Pump capacity: GPM TDH Pipe slope (gravity -fed): % Plan Sheet Reference: Trench backfill material: Specification Section: FORM: HRIS 06-16 Page 12 of 13 Professional Engineer's Certification: attest that this application for (Professional Engineer's name from Application Item 111.1.) 1A Av-4 PSc4--AD W W l � (Facility name from Application Item II.1.) has been reviewed by me and is accurate, complete and consistent with the information supplied in the plans, specifications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions, as well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE — In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: that this application for Lf-iRLS U GSrdJ>r ��Ir (Facility name from Application Item I1.1.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the Applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees per 15A NCAC 02T .0105(e). NOTE — In accordance with ene Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, certif do o application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 well c'v e ies up to $25 er violation. Signature: Date: FORM: HRIS 06-16 Page 13 of 13 mg� Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 PLURIS HAMPSTEAD WWTF HAMPSTEAD, NC PENDER COUNTY BASIS FOR DESIGN MEMBRANE BIO-REACTOR WITH BIOLOGICAL NUTRIENT REMOVAL AND HIGH RATE INFILTRATION DISPOSAL EXPANSION FROM 0.25 MGD TO 0.50 MGD yCAR �''�•, � n � S L �r 02 72 v IN •'�� C. 'G?: March 13, 2021 C-1989 gall ant m cGyah oo .corn tel 910.448.1046 P.Q. Box 4039 Surf City, NC 28445 BASIS FOR DESIGN TABLE OF CONTENTS 1.0 Project Overview..................................................................................................... 1 1.1 Project Scope and Intention.................................................................... 1 1.2 Utility Owner/Professional Consultant Information ............................ 1 1.3 Service Area............................................................................................... 2 2.0 Proposed System Modification Overview............................................................... 2 2.1 Influent Wet Well and Odor Control Skid ................................................ 2 2.2 Existing Digester.......................................................................................... 2 2.3 Membrane Cassettes.................................................................................. 3 2.4 Aerobic Digester......................................................................................... 3 2.5 Aerated Equalization.................................................................................. 3 2.6 Wasting/Rescreening Pumps.................................................................... 3 2.7 Influent and Effluent Characteristics and Process Calculations............ 4 TABLE OF CONTENTS FOR THE APPENDICES Appendix A Digester Volume, Solids Storage and Air Requirement Calculations Appendix B Static Screen, Equalization Volume, Air Requirement Calculations and Pump Sizing and Curves Appendix C Wasting/Rescreening Pump Sizing and Curves Appendix D Biowin Output for Process Calculations for 0.50 MGD ADF 1.0 Project Overview 1.1 Project Scope and Intention The applicant, Pluris Hampstead, LLC proposes modify the existing wastewater treatment facility in Hampstead, North Carolina to increase the capacity to 0.50 million gallons per day (MGD). This modification involves the following items: • Taking the influent gravity wet well and odor control system offline. • Converting the existing digester to a pre -aeration basin. • Installing the remaining membrane cassettes in MBR 3 • Installing a new aerobic digester • Installing additional equalization • Addition of a static screen prior to the proposed equalization basin • Installing wasting/rescreening pumps in each MBR basin • Increase the disposal capacity from 0.25 MGD to 0.50 MGD Please note that the conversion of the existing digester to a pre -aeration basin is simply a matter of opening the corresponding valve from the feed forward pump header and transfer valve. Furthermore, the addition of the remaining membranes involves only setting them in place as the air and permeate headers and other associated equipment was put in place during the previous phase. Also note that the existing permit allows for the disposal expansion to 0.5 MGD based on a previous study that was overseen by staff. The existing permit is included in this package. The proposed digester will allow for plenty of solids storage with some minor thickening and decanting. Biosolids disposal will still be by a private contractor as is currently the case. The proposed equalization basin is being installed at the request of the operations staff to allow for the Pre -Anoxic basin to be run at a steady level and not fluctuate as much. Although the basin was designed to do just that, the plant runs more consistently when that fluctuation is removed. The new equalization basin will also help in minimizing the impact from a regional lift station that was not contemplated at the time of the original design. In order to catch some of the larger solids before the fine screens the operators also requested a static bar screen before the proposed equalization basin. The proposed screen has 2" openings and is designed to stop trash that comes from new development work in the area which has been substantial. 1.2 Utility Owner/Professional Consultant Information The utility owner is: Pluris Hampstead, LLC 5950 Berkshire Lane, Suite 800 Dallas, TX 75225 The consulting Engineer is: Michael C. Gallant, PE Michael C. Gallant, PE, PA PO Box 4039 Surf City, NC 28445 (910) 448-1046 gallantmc@yahoo.com 1.3 Service Area The proposed plant serves the greater Hampstead area. Pluris Hampstead, LLC has been awarded a franchise area for the system by the North Carolina Utilities Commission. It is important to note that sewer demand in the Greater Hampstead area continues to be significant and that the local government and the business community are solidly in favor of establishing services in the area to increase the tax base and provide a much needed economic boost. This support is echoed by the NCDENR Wilmington Regional Office (WiRO) staff and the construction of this facility is adherent to the tenets of NCDENR's mission statement. 2.0 Proposed System Modification Overview 2.1 Influent Wet Well and Odor Control Skid The existing influent wet well was designed to allow for a headspace that could be used to remove odors from the plant influent. Since the proposed equalization basin will receive the flow and the tank is aerated and open, there is no need for the wet well or the odor control skid. These items will be taken offline. 2.2 Existing Digester The original design used a future pre -aeration basin as a digester to save up -front construction costs. In order to have adequate treatment volume to treat the increased flow this basin must be converted to a pre -aeration basin. This involves opening the existing valve from the feed forward pumps and the corresponding transfer valve that is located on the bottom of the opposite tank wall. Flowmeters, dissolved oxygen meters and all other associated devices are already in place for this conversion. The operators will haul sludge from the basin one last time and then allow flow from the feed forward pumps to enter the basin. 2 2.3 Membrane Cassettes MBR 3 has room for the remaining membrane cassettes. The basin is already plumbed to receive the new membranes. This will allow the plant be able to permeate the required flows for the expansion. 2.4 Aerobic Digester Because the existing digester is being converted to a pre -aeration basin a new aerobic digester will be installed. This digester will be in the form of an above ground glass lined tank. This digester will increase the solids storage considerable. The current digester is just over 38,000 gallons and the proposed digester is more than 125,000 gallons. This digester will have a medium bubble diffused air system and corresponding blower. This blower will share a common stand-by blower with the proposed equalization basin. Calculations for the digester volume, solids storage and air requirements can be found in Appendix A. 2.5 Aerated Equalization In order to make the process more steady state and to add considerable operating flexibility to the plant a 240,000 gallon equalization basin will be installed. Normally equalization is sized at 25% of the average daily flow. This equalization basin is twice that size at the request of the operations staff. The basin has several functions and benefits to the plant operations. The basin will have two submersible pumps that will send flow to the fine screens. These pumps will alternate and run at 450 gallons per minute. This flow will be considerably more predictable than the current influent flow which comes from primarily two lift stations that were never contemplated in the original design. One of these lift stations has large pumps produce influent spikes. This basin will equalize those spikes and also account for future additional lift stations. Due to the incredible growth in the area new construction is booming and the operators have seen considerable amounts of larger solids at the fine screens. The proposed equalization basin and static bar screen will allow for some of these solids to be intercepted prior to the fine screens. It will also allow for the screens to see a steadier flow instead of the spikes that occur presently. Calculations for the static screen, equalization volume, air requirements, pump sizing and curves and the static screen calculations can be found in Appendix B. 2.6 Wasting/Rescreening Pumps Since the original design of this plant MBR technology has evolved. One of the improvements to current designs is the addition of rescreening pumps. These are small pumps recirculate flow from the MBR basins back to the fine screens to remove solids. These pumps help reduce "ragging" in the membrane basins. In addition to rescreening, these pumps will also be able to be used to waste to the proposed digester. Three pumps at 25 gallons per minute each will mean that the operator can waste at a rate of 75 gallons per minute. This means that the operator can turn the valve to the fine screens off and open the valve to the digester and waste at a steady reasonable rate. Calculations for the rescreening/wasting pump sizing and curves can be found in Appendix C. 2.7 Influent and Effluent Characteristics and Process Claculations The table below describes the biological strength of the effluent and influent for the proposed MBR system. Please note that these parameters reflect the flow for the first phase of the project at 0.25 MGD. WASTEWATER CHARACTERISTICS PARAMETER INFLUENT EFFLUENT TARGETS UNITS AVG. DAILY FLOW 0.50 0.50 MGD MAX DAILY FLOW 1.00 1.00 MGD PEAK HRL FLOW 1.00 1.00 MGD DESIGN WATER TEMP 10 10 DEG C BODS 250 S mg/L TSS 250 S mg/L Turbidity NA < 10 NTU TN 40 4.0 mg/L NH3-N 38 0.16 mg/L NO3-N 1 1.88 mg/L NO2-N 1 0.06 mg/L TKN 40 1.99 mg/L TP 10 2 m /L Alkalinity 300 <75 m /L Fecal Coliform NA < 14 col/ 100 ml Source for influent data: "Wastewater Treatment Plants -Planning Design and Operation", Syed R. Qasim, Pages 46-47 table 3-10, CRC Press, LLC. 1999. The biowin output calculations for the plant expansion can be found in Appendix D. Appendix A Digester Volume, Solids Storage and Air Requirement Calculations PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS AEROBIC DIGESTER MIXING AIR REQUIREMENTS AND STORAGE CALCULATIONS TANK DIAMETER 50.38 FT SIDEWALL HEIGHT 10.66 FT FREE BOARD 2 FT VOLUME 17,263 CU FT VOLUME 129,130 GAL WASTE SOLIDS 9952 GAL/DAY (8,000 PPM) TARGET CONCENTRATION 2 % (AFETR THICKENING AND SETTLING, DECANTING) DIGESTER STORAGE TIME REQ. 30.00 DAYS TOTAL WASTED IN 30 DAYS 298,560 GAL VOLUME AFTER THICKENING/DECANT 119,424 GAL STORAGE TIME 32 DAYS AIR REQ. FOR MIXING 40 SCFM/1000 CU FT AIR REQ 690.53 SCFM AIR PROVIDED 785 SCFM AT 5.9 Appendix B Static Screen, Equalization Volume, Air Requirement Calculations and Pump Sizing and Curves PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS STATIC SCREEN CALCULATIONS EXPECTED FLOW 1800 GPM WORST CASE WITH BOTH UPSTREAM LIFT STATIONS RUNNING Q, INFLUENT CFS 4.01 CFS FLOW IN CF/SEC SCREEN WIDTH 3 FT TARGET FLOW DEPTH 0.8 FT Q, ALLOWABLE 7.15 CFS ALLOWABLE FLOW BASED ON TARGET DEPTH, WIER EQUATION FLOW VELOCITY THROUGH SCREEN 1.67 FT/S BASED IN Q INFLUENT AND TARGET DEPTH INLET PIPE FLOW VELOCITY INLET PIPE ID 18 IN AREA 1.77 SF VEL 2.270 FPS BASED ON PIPE AREA AND Q INFLUENT PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS EQULIZATION AIR REQUIREMENTS AND STORAGE CALCULATIONS TANK DIAMETER 64.37 FT SIDEWALL HEIGHT 11.87 FT FREE BOARD 2 FT VOLUME 32,120 CU FT VOLUME 240,257 GAL AIR REQ. FOR MIXING 15 SCFM/1000 CU FT AIR REQ 482 SCFM AIR PROVIDED 488 SCFM AT 5.9 PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS EQULIZATION PUMP SIZING CALCULATIONS Q, ADF 0.5 MGD Q, ADF 500,000 GPD PEAK FACTOR 2.5 Q, PEAK 868.06 GPM TRAGET FLOW 450 GPM WATER ELE IN EQ 44.00 FT ELE EQTANK MOSTLY EMPTY HIGH POINT ELE 55.00 FT ELE ELEVATION HEAD 11.00 FT TOTAL ELEVATION HEAD FM1 SIZE 4.00 IN L, FM1 16.00 FT INCLUDES EQ. LENGTH FOR VALVES ETC Hf, FM1 1.70 FT FRICTION HEAD FOR PUMP DISCHARGE FM2 SIZE 6.00 IN L, FM2 40.00 FT INCLUDES EQ. LENGTH FOR VALVES ETC Hf, FM2 0.58 FT FRICTION HEAD IN 6" LINE FM3 SIZE 12 IN L, FM3 270 FT INCLUDES EQ. LENGTH FOR VALVES ETC Hf, FM3 0.14 FT FRICTION HEAD FOR 12" LINE TO SCREENS TOTAL FRICTION HEAD 2.42 FT TOTAL FRICTION HEAD TDH 13.42 FT TOTAL DYNAMIC HEAD CACULATED PUMP OPERATING POINT TDH 20 FT CONSERVATIVE BASED ON ABOVE Q, PUMP 450 GPM Appendix C Wasting/Rescreening Pump Sizing and Curves PLURIS HAMPSTEAD WWTF PLANT EXPANSION CALCULATIONS WASTING/RESCREENING PUMP SIZING CALCULATIONS TRAGET FLOW 75 GPM WATER ELE IN EQ 44.50 FT ELE HIGH POINT ELE 53.00 FT ELE ELEVATION HEAD 8.50 FT FM1 SIZE 4.00 IN L, FM1 500.00 FT Hf, FM1 1.90 FT TDH 10.40 FT PUMP OPERATING POINT TDH 15 FT Q, PUMP 75 GPM 75 GPM PER PUMP, 3 PUMPS IN TOTAL EQTANK MOSTLY EMPTY TOTAL ELEVATION HEAD INCLUDES EQ. LENGTH FOR VALVES ETC -LONGEST RUN FRICTION HEAD FOR PUMP DISCHARGE TOTAL DYNAMIC HEAD CACULATED CONSERVATIVE BASED ON ABOVE Appendix D Biowin Output for Process Calculations for 0.50 MGD ADF BioWin user and configuration data Project details Project name: Pluris Hampstead WWTF — 0.5 MGD Plant name: Pluris Hampstead Created: 1 /25/21 Steady state solution User name: Michael C. Gallant, PE Saved: 2/26/21 Target SRT: 35.00 days SRT: 35.04 days Temperature: 10.0°C Flowsheet Influent PAX PA Post Anoxic 4 Methanol additionl7 MBR Configuration information for all Bioreactor units Fiffrate Ilk Physical data Element name Volume [Mil. Gal] Area [ft2] Depth [ft] # of diffusers PAX 0.0600 1336.8056 6.000 Un-aerated PA 0.1120 935.7639 16.000 148 Post Anoxic 0.0530 442.8169 16.000 Un-aerated Operating data Average (flow/time weighted as required) Element name Average DO Setpoint [mg/L] PAX 0 PA 2.0 Post Anoxic 0 Local biological parameters Element Max. Substrate Byproduct Byproduct AOB AOB Aerobic Anoxic/an KiHNO2 name spec. (NH4) half NH4 NH4 denite DO denite decay aerobic [mmol/L] growth sat. logistic inflection half sat. HNO2 rate [1/d] decay rate [1/d] [mgN/L] slope [ ] point [mg/L] half sat. rate [1/d] [mgN/L] [mgN/L] PA 0.9000 0.7000 50.0000 1.4000 0.1000 5.000E-6 0.1700 0.0800 0.0050 Element name Max. spec. growth Substrate (NO2) Aerobic decay rate Anoxic/anaerobic KiNH3 [mmol/L] rate [1/d] half sat. [mgN/L] [1/d] decay rate [1/d] PA 0.7000 0.1000 0.1700 0.0800 0.0750 Element Max. spec. Substrate Substrate Aerobic Anoxic/anaer Ki Nitrite Nitrite name growth rate (NH4) half (NO2) half decay rate obic decay [mgN/L] sensitivity [1/d] sat. [mgN/L] sat. [mgN/L] [1/d] rate [1/d] constant [L / (d mgN) ] PA 0.1000 2.0000 1.0000 0.0190 0.0095 1000.0000 0.0160 Ele Ma Su An De Ae An An Hy Hy An An An Ad Am As Fer Fer Fer En Fre me x. bst oxi nit rob oxi aer dro dro oxi aer aer sor mo si me me me do e nt sp rat c e is c obi lysi lysi c obi obi pti nifi mil nta nta nta ge nitr na ec. e gro N2 de de c s s by c c on cat ati do do do no ou me gro hal wt pro ca ca de rat hal dro by by rat ion ve n n n us s wt f h du y y ca e f lysi dro dro e rat nitr rat hal gro pro aci h sat fac cer rat rat y [1/ sat s lysi lysi of e ate e f wt du d rat for s e e rat d] [ ] fac s s col [L/( /nit [1/ sat h cts inh e [m [ ] (N [1/ [1/ a for fac fac loi mg rite d] fac de ibit [1/ gC 03 d] d] [1/ [ ] for for ds N red [m for ca ion d] OD or d] (A (A [L/( d)] uct gC (A y [m /L] NO S) D) mg ion OD S) rat mo 2) [ ] [ ] CO rat /L] [ ] e[1 I/L] [ ] D e /d] d)] [1/ d] PA 3.2 5.0 0.5 0.5 0.6 0.2 0.1 2.1 0.0 0.2 0.0 0.5 0.8 0.0 0.5 3.2 5.0 0.1 0 1.0 00 00 00 00 20 33 31 00 60 80 40 00 00 40 00 00 00 25 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E- 7 Eleme Max. Max. Substr Substr Magn Cation Calciu Aerobi Aerobi Anaer Anaer Seque Anoxi nt spec. spec. ate ate esium half m half c/ano c/ano obic obic stratio c name growt growt half half half sat. sat. xic xic decay maint n rate growt h rate h rate, sat. sat., sat. [mmol [mgC decay maint rate enanc [1/d] h [1/d] P- [mgC P- [mgM /L] a/L] rate enanc [1/d] a rate factor limited OD(P limited g/L] [1/d] e rate [1/d] [ ] [1/d] HB)/m [mgC [1/d] gCOD OD(P (Zbp)] HB)/m gCOD (Zbp)] PA 0.950 0.420 0.100 0.050 0.100 0.100 0.100 0.100 0 0.040 0 6.000 0.330 0 0 0 0 0 0 0 0 0 0 0 Element name Max. spec. growth rate [1/d] Methanol half sat. [mgCOD/L] Denite N2 Aerobic decay Anoxic/anaerobi Free nitrous producers (NO3 rate [1/d] c decay rate acid inhibition or NO2) [-] [1/d] [mmol/L] PA 1.3000 0.5000 0.5000 0.0400 0.0300 1.000E-7 Element name Max. spec. growth rate [1/d] Substrate half sat. Acetate inhibition [mgCOD/L] [mgCOD/L] Anaerobic decay rate [1/d] Aerobic/anoxic decay rate [1/d] PA 0.2500 10.0000 10000.0000 0.0500 0.5200 Eleme Acetoc H2- Acetoc Acetoc H2- H2- H2- Acetoc Acetoc Acetoc H2- H2- nt lastic utilizin lastic lastic utilizin utilizin utilizin lastic lastic lastic utilizin utilizin name max. g max. substr metha g CO2 g g propio anaero aerobi 9 g spec. spec. ate nol half half substr metha nic bic c/anoxi anaero aerobi growth growth half sat. sat. ate nol half inhibiti decay c bic c/anoxi rate rate sat. [mgCO [mmol/ half sat. on rate decay decay c [1/d] [1/d] [mgCO D/L] L] sat. [mgCO [mgCO [1/d] rate rate decay D/L] [mgCO D/L] D/L] [1/d] [1/d] rate D/L] [1/d] PA 0.3000 1.4000 100.00 0.5000 0.1000 0.1000 0.5000 10000. 0.1300 0.6000 0.1300 0.6000 00 0000 Ele OH OH Met Met Auto Auto PAO PAO OH OH Prop Prop Acet Acet 1-12- 1-12- men O 0 hylot hylot trop trop low high O 0 ionic ionic ocla ocla utiliz utiliz t low high roph roph hs hs pH pH low high acet acet stic stic ing ing nam pH pH s s low high limit limit pH pH oge oge met met met met e limit limit low high pH pH [-] [-] limit limit ns ns han han han han pH pH limit limit (ana (ana low high oge oge oge oge limit limit [-] [-] erob erob pH pH ns ns ns ns ic) [- ic) [- limit limit low high low high pH pH pH pH limit [-] limit [-] limit [-] limit [-] PA 4.00 10.0 4.00 10.0 5.50 9.50 4.00 10.0 5.50 8.50 4.00 10.0 5.00 9.00 5.00 9.00 00 000 00 000 00 00 00 000 00 00 00 000 00 00 00 00 Ele Aer Ano AO NO AN Ano Ano Ano NH Poly VFA P P Aut H2 Pro Syn men obic xic/ B B AM xic xic xic 3 P seq upta nutri otro low/ pion thes t /ano ana DO DO MO NO NO NO nutri half uest ke ent ph high is is nam xic ero half half X 3(- 3(- 2(- ent sat. ratio half half CO half acet anio e DO bic sat. sat. DO >N >N2 >N2 half [mg n sat. sat. 2 sat. oge n/ca half NO [mg [mg half 02) ) ) sat. P/m half [mg [mg half [mg ns tion sat. x 02/ 02/ sat. half half half [mg gC sat. P/L] P/L] sat. CO H2 half [mg half L] L] [mg sat. sat. sat. N/L] OD] [mg [mm D/L] inhi sat. 02/ sat. 02/ [mg [mg (mg CO of/L] bitio [me L] [mg L] N/L] N/L] N/L) D/L] n q/L] N/L] [mg CO D/L] PA 0.05 0.15 0.25 0.50 0.01 0.10 0.05 0.05 1.00 0.01 5.00 0.15 0.00 0.10 1.00 5.00 0.01 00 00 00 00 00 00 00 00 OE- 00 00 00 10 00 00 00 00 4 Aeration equipment parameters Element name k1 in C = k2 in C = Y in Kla = C Usg ^ Area of one diffuser % of tank area k1(PC)^0.25 + k2 k1(PC)^0.25 + k2 Y - Usg in [m3/(m2 covered by d)] diffusers [%] PAX 2.5656 0.0432 0.8200 0.4413 10.0000 PA 2.5656 0.0432 0.8200 0.4413 7.0000 Post Anoxic 2.5656 0.0432 0.8200 0.4413 10.0000 Element name Alpha (surf) OR Alpha F (diff) [-] Beta [ ] Surface pressure [kPa] Fractional effective saturation depth (Fed) PA 0.6200 0.9500 101.3250 0.3140 Element Supply gas Supply gas Off -gas Off -gas 02 Off -gas H2 Off -gas Off -gas Surface name CO2 02 [vol. %] CO2 [Vol. [Vol. %] [Vol. %] NH3 [Vol. CH4 [Vol. turbulence content %] %] %] factor [-] [Vol. %] PA 0.0350 20.9500 2.0000 18.8000 0 0 0 2.0000 Configuration information for all Membrane bioreactor units Physical data Element Volume Area [ft2] Depth [ft] # of # of Displaced Membran Total Membran name [Mil. Gal] diffusers cassettes volume / e area / displaced e surface cassette cassette volume area [ft2] [ft3/casset [ft2/casset [Mil. Gal] te] te] MBR 0.0676 602.4537 15.000 41 12.00 21.200 4306.00 0.00 51672.00 Operating data Average (flow/time weighted as required) Element name Split method Average Split specification MBR Flow paced 500.00 % Element name Average Air flow rate [ft3/min (20C, 1 atm)] MBR 912.0 Local biological parameters Element Max. Substrate Byproduct Byproduct AOB AOB Aerobic Anoxic/an KiHNO2 name spec. (NH4) half NH4 NH4 denite DO denite decay aerobic [mmol/L] growth sat. logistic inflection half sat. HNO2 rate [1/d] decay rate [1/d] [mgN/L] slope [-] [mg/L] rate [1/d] point half sat. [mgN/L] [mgN/L] MBR 0.9000 0.7000 50.0000 1.4000 0.1000 5.000E-6 0.1700 0.0800 0.0050 Element name Max. spec. growth Substrate (NO2) Aerobic decay rate Anoxic/anaerobic KiNH3 [mmol/L] rate [1/d] half sat. [mgN/L] [1/d] decay rate [1/d] MBR 0.7000 0.1000 0.1700 0.0800 0.0750 Element Max. spec. Substrate Substrate Aerobic Anoxic/anaer Ki Nitrite Nitrite name growth rate (NH4) half (NO2) half decay rate obic decay [mgN/L] sensitivity [1/d] sat. [mgN/L] sat. [mgN/L] [1/d] rate [1/d] constant [L / (d mgN) ] MBR 0.1000 2.0000 1.0000 0.0190 0.0095 1000.0000 0.0160 Ele Ma Su An De Ae An An Hy Hy An An An Ad Am As Fer Fer Fer En Fre me x. bst oxi nit rob oxi aer dro dro oxi aer aer sor mo si me me me do e nt sp rat c e is c obi lysi lysi c obi obi pti nifi mil nta nta nta ge nitr na ec. a gro N2 de de c s s by c c on cat ati do do do no ou me gro hal wt pro ca ca de rat hal dro by by rat ion ve n n n us s wt f h du y y ca e f lysi dro dro a rat nitr rat hal gro pro aci h sat fac cer rat rat y [1/ sat s lysi lysi of a ate e f wt du d rat for s e e rat d] [ ] fac s s col [L/( /nit [1/ sat h cts inh e [m [ ] (N [1/ [1/ a for fac fac loi mg rite d] fac de ibit [1/ gC 03 d] d] [1/ [ ] for for ds N red [m for ca ion d] OD or d] (A (A [L/( d)] uct gC (A y [m /L] NO S) D) mg ion OD S) rat mo 2) [-] [-] CO rat /L] [-] e[1 I/L] [-] D e /d] d)] [1/ d] MB 3.2 5.0 0.5 0.5 0.6 0.2 0.1 2.1 0.0 0.2 0.0 0.5 0.8 0.0 0.5 3.2 5.0 0.1 0 1.0 R 00 00 00 00 20 33 31 00 60 80 40 00 00 40 00 00 00 25 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E- 7 Eleme Max. Max. Substr Substr Magn Cation Calciu Aerobi Aerobi Anaer Anaer Seque Anoxi nt spec. spec. ate ate esium half m half c/ano c/ano obic obic stratio c name growt growt half half half sat. sat. xic xic decay maint n rate growt h rate h rate, sat. sat., sat. [mmol [mgC decay maint rate enanc [1/d] h [1/d] P- [mgC P- [mgM /L] a/L] rate enanc [1/d] a rate factor limited OD(P limited g/L] [1/d] e rate [1/d] [ ] [1/d] HB)/m [mgC [1/d] gCOD OD(P (Zbp)] HB)/m gCOD (Zbp)] MBR 0.950 0.420 0.100 0.050 0.100 0.100 0.100 0.100 0 0.040 0 6.000 0.330 0 0 0 0 0 0 0 0 0 0 0 Element name Max. spec. Methanol half Denite N2 Aerobic decay Anoxic/anaerobi Free nitrous growth rate sat. [mgCOD/L] producers (NO3 rate [1/d] c decay rate acid inhibition [1/d] or NO2) [-] [1/d] [mmol/L] MBR 1.3000 0.5000 0.5000 0.0400 0.0300 1.000E-7 Element name Max. spec. growth Substrate half sat. Acetate inhibition Anaerobic decay Aerobic/anoxic rate [1/d] [mgCOD/L] [mgCOD/L] rate [1/d] decay rate [1/d] MBR 0.2500 10.0000 10000.0000 0.0500 0.5200 Eleme Acetoc 1-12- Acetoc Acetoc 1-12- H2- 1-12- Acetoc Acetoc Acetoc H2- 1-12- nt lastic utilizin lastic lastic utilizin utilizin utilizin lastic lastic lastic utilizin utilizin name max. g max. substr metha g CO2 g g propio anaero aerobi g g spec. spec. ate nol half half substr metha nic bic c/anoxi anaero aerobi growth growth half sat. sat. ate nol half inhibiti decay c bic c/anoxi rate rate sat. [mgCO [mmol/ half sat. on rate decay decay c [1/d] [1/d] [mgCO D/L] L] sat. [mgCO [mgCO [1/d] rate rate decay D/L] [mgCO D/L] D/L] [1/d] [1/d] rate D/L] [1/d] MBR 0.3000 1.4000 100.00 0.5000 0.1000 0.1000 0.5000 10000. 0.1300 0.6000 0.1300 0.6000 00 0000 Ele OH OH Met Met Auto Auto PAO PAO OH OH Prop Prop Acet Acet H2- 1-12- men O 0 hylot hylot trop trop low high O 0 ionic ionic ocla ocla utiliz utiliz t low high roph roph hs hs pH pH low high acet acet stic stic ing ing nam pH pH s s low high limit limit pH pH oge oge met met met met e limit limit low high pH pH [-] [-] limit limit ns ns han han han han [ ] [ ] pH pH limit limit (ana (ana low high oge oge oge oge limit limit [ ] [ ] erob erob pH pH ns ns ns ns ic) [- ic) [- limit limit low high low high pH pH pH pH limit limit limit limit [-] [-] [-] [-] MB 4.00 10.0 4.00 10.0 5.50 9.50 4.00 10.0 5.50 8.50 4.00 10.0 5.00 9.00 5.00 9.00 R 00 000 00 000 00 00 00 000 00 00 00 000 00 00 00 00 Ele Aer Ano AO NO AN Ano Ano Ano NH Poly VFA P P Aut H2 Pro Syn men obic xic/ B B AM xic xic xic 3 P seq upta nutri otro low/ pion thes t /ano ana DO DO MO NO NO NO nutri half uest ke ent ph high is is nam xic ero half half X 3(- 3(- 2(- ent sat. ratio half half CO half acet anio e DO bic sat. sat. DO >N >N2 >N2 half [mg n sat. sat. 2 sat. oge n/ca half NO [mg [mg half 02) ) ) sat. P/m half [mg [mg half [mg ns tion sat. x 02/ 02/ sat. half half half [mg gC sat. P/L] P/L] sat. CO H2 half [mg half L] L] [mg sat. sat. sat. N/L] OD] [mg [mm D/L] inhi sat. 02/ sat. 02/ [mg [mg (mg CO of/L] bitio [me L] [mg L] N/L] N/L] N/L) D/L] n q/L] N/L] [mg CO D/L] MB 0.05 0.15 0.25 0.50 0.01 0.10 0.05 0.01 1.00 0.01 5.00 0.15 0.00 0.10 1.00 5.00 0.01 R 00 00 00 00 00 00 00 00 OE- 00 00 00 10 00 00 00 00 4 Aeration equipment parameters Element name k1 in C = k2 in C = Y in Kla = C Usg ^ Area of one diffuser % of tank area k1(PC)^0.25 + k2 k1(PC)^0.25 + k2 Y - Usg in [m3/(m2 covered by d)] diffusers [%] MBR 2.5656 0.0432 0.8200 0.4413 3.0000 Element name Alpha (surf) OR Alpha F (diff) [-] Beta [-] Surface pressure [kPa] Fractional effective saturation depth (Fed) [-] MBR 0.5000 0.9500 101.3250 0.3140 Element name Supply gas Supply gas CO2 02 [Vol. %] content [Vol. %] Off -gas CO2 [Vol. %] Off -gas 02 Off -gas H2 [Vol. %] [Vol. %] Off -gas Off -gas NH3 [Vol. CH4 [Vol. %] %] Surface turbulence factor [-] MBR 0.0350 20.9500 2.0000 18.8000 0 0 0 2.0000 Configuration information for all BOD Influent units Operating data Average (flow/time weighted as required) Element name Influent Flow 0.5 Total Carbonaceous BOD mgBOD/L 250.00 Volatile suspended solids mgVSS/L 188.00 Total suspended solids mgTSS/L 250.00 Total Kjeldahl Nitrogen mgN/L 40.00 Total P mgP/L 8.00 Nitrate N mgN/L 0 pH 7.00 Alkalinity mmol/L 6.00 Calcium mg/L 160.00 Magnesium mg/L 25.00 Dissolved oxygen mg/L 0 Element name Influent Fbs Readily biodegradable (including Acetate) [gCOD/g of total COD] 0.1600 Fac Acetate [gCOD/g of readily biodegradable COD] 0.1500 Fxsp - Non -colloidal slowly biodegradable [gCOD/g of slowly degradable COD] 0.7081 Fus - Unbiodegradable soluble [gCOD/g of total COD] 0.0500 Fup Unbiodegradable particulate [gCOD/g of total COD] 0.1300 Fna -Ammonia [gNH3-N/gTKN] 0.6600 Fnox - Particulate organic nitrogen [gN/g Organic N] 0.5000 Fnus - Soluble unbiodegradable TKN [gN/gTKN] 0.0200 FupN - N:COD ratio for unbiodegradable part. COD [gN/gCOD] 0.0350 Fpo4 - Phosphate [gPO4-P/gTP] 0.5000 FupP - P:COD ratio for unbiodegradable part. COD [gP/gCOD] 0.0110 FZbh - OHO COD fraction [gCOD/g of total COD] 1.000E-4 FZbm - Methylotroph COD fraction [gCOD/g of total COD] 1.000E-4 FZaob - AOB COD fraction [gCOD/g of total COD] 1.000E-4 FZnob - NOB COD fraction [gCOD/g of total COD] 1.000E-4 FZamob - ANAMMOX COD fraction [gCOD/g of total COD] 1.000E-4 FZbp - PAO COD fraction [gCOD/g of total COD] 1.000E-4 FZbpa - Propionic acetogens COD fraction [gCOD/g of total COD] 1.000E-4 FZbam - Acetoclastic methanogens COD fraction [gCOD/g of total COD] 1.000E-4 FZbhm - 1­12-utilizing methanogens COD fraction [gCOD/g of total COD] 1.000E-4 FZe - Endogenous products COD fraction [gCOD/g of total COD] 0 Configuration information for all Methanol addition units Operating data Average (flow/time weighted as required) Element name Methanol addition17 Ordinary heterotrophic organisms (OHO) mgCOD/L 0 Methylotrophs mgCOD/L 0 Ammonia oxidizing biomass (AOB) mgCOD/L 0 Nitrite oxidizing biomass (NOB) mgCOD/L 0 Anaerobic ammonia oxidizers (ANAMMOX) mgCOD/L 0 Polyphosphate accumulating organisms (PAO) mgCOD/L 0 Propionic acetogens mgCOD/L 0 Methanogens - acetoclastic mgCOD/L 0 Methanogens - hydrogenotrophic mgCOD/L 0 Endogenous products mgCOD/L 0 Slowly bio. COD (part.) mgCOD/L 0 Slowly bio. COD (colloid.) mgCOD/L 0 Part. inert. COD mgCOD/L 0 Part. bio. org. N mgN/L 0 Part. bio. org. P mgP/L 0 Part. inert N mgN/L 0 Part. inert P mgP/L 0 Stored PHA mgCOD/L 0 Releasable stored polyP mgP/L 0 Fixed stored polyP mgP/L 0 Readily bio. COD (complex) mgCOD/L 0 Acetate mgCOD/L 0 Propionate mgCOD/L 0 Methanol mgCOD/L 1188000.00 Dissolved H2 mgCOD/L 0 Dissolved methane mg/L 0 Ammonia N mgN/L 0 Sol. bio. org. N mgN/L 0 Nitrous Oxide N mgN/L 0 Nitrite N mgN/L 0 Nitrate N mgN/L 0 Dissolved nitrogen gas mgN/L 0 PO4-P (Sol. & Me Complexed) mgP/L 0 Sol. inert COD mgCOD/L 0 Sol. inert TKN mgN/L 0 ISS Influent mgISS/L 0 Struvite mgISS/L 0 Hydroxy-dicalcium-phosphate mgISS/L 0 Hydroxy-apatite mgISS/L 0 Magnesium mg/L 0 Calcium mg/L 0 Metal mg/L 0 Other Cations (strong bases) meq/L 0 Other Anions (strong acids) meq/L 0 Total CO2 mmol/L 0 User defined 1 mg/L 0 User defined 2 mg/L 0 User defined 3 mgVSS/L 0 User defined 4 mgISS/L 0 Dissolved oxygen mg/L 0 Flow 2E-5 Configuration information for all Effluent units Configuration information for all Sludge units Configuration information for all Splitter units Operating data Average (flow/time weighted as required) Element name Split method Average Split specification WAS splitter Flowrate [Side] 0.00724597683843622 Splitter11 Flow paced 100.00 % BioWin Album Album page - Influent Influent Parameters Conc. (mg/L) Mass rate (lb/d) Notes Volatile suspended solids 188.00 784.47 Total suspended solids 250.04 1043.36 Particulate COD 300.74 1254.91 Filtered COD 202.49 844.93 Total COD 503.23 2099.84 Soluble PO4-P 4.00 16.69 Total P 8.00 33.38 Filtered TKN 32.44 135.36 Particulate TKN 7.56 31.55 Total Kjeldahl Nitrogen 40.00 166.91 Filtered Carbonaceous BOD 125.60 524.10 Total Carbonaceous BOD 250.00 1043.18 Nitrite + Nitrate 0 0 Total N 40.00 166.91 Total inorganic N 26.40 110.16 Alkalinity 6.00 11.36 mmol/L and kmol/d pH 7.00 Volatile fatty acids 12.08 50.40 ISS precipitate 0 0 ISS cellular 0.04 0.18 ISS Total 62.04 258.89 Ammonia N 26.40 110.16 Nitrate N 0 0 Parameters Value Units Album page - PAX PAX Parameters Conc. (mg/L) Mass rate (lb/d) Volatile suspended solids 6515.07 189904.03 Total suspended solids 10445.68 304475.44 Particulate COD 9696.44 282636.25 Filtered COD 29.31 854.27 Total COD 9725.75 283490.52 Soluble PO4-P 4.79 139.50 Total P 177.26 5166.75 Filtered TKN 6.07 177.07 Particulate TKN 541.90 15795.62 Total Kjeldahl Nitrogen 547.98 15972.69 Filtered Carbonaceous BOD 1.80 52.59 Total Carbonaceous BOD 1739.19 50694.67 Nitrite + Nitrate 0.04 1.10 Notes Total N 548.02 15973.79 Total inorganic N 4.40 128.29 Alkalinity 4.45 58.82 pH 6.92 Volatile fatty acids 0.99 28.80 ISS precipitate 0 0.00 ISS cellular 356.79 10399.96 ISS Total 3930.62 114571.41 Ammonia N 4.36 127.20 Nitrate N 0.03 0.96 Parameters Value Units Hydraulic residence time 0.4 hours Velocity gradient 63.21 1/s VSS destruction 0 % Total solids mass 5230.41 lb Total readily biodegradable COD 1.94 mg/L OUR - Total 11.05 mgO/L/hr OUR - Carbonaceous 9.87 mgO/L/hr OUR - Nitrification 1.19 mgO/L/hr Nit - Ammonia removal rate 0.36 mgN/L/hr Nit - Nitrous oxide production rate 0 mgN/L/hr Nit - Nitrite production rate 0.36 mgN/L/hr Nit - Nitrate production rate 0.01 mgN/L/hr Denit - Nitrate removal rate 3.02 mgN/L/hr Denit - Nitrite removal rate 1.53 mgN/L/hr Denit - N2 production rate 3.48 mgN/L/hr Off gas flow rate (dry) 0.94 ft3/min Off gas Oxygen 0 % Off gas Carbon dioxide 79.33 % mmol/L and kmol/d Off gas Ammonia 0.00 % Off gas Hydrogen 10.06 % Off gas Methane 0.02 % Off gas Nitrous oxide 0 % Actual DO sat. conc. 10.06 mg/L OTR 0 Ib/hr SOTR 0 Ib/hr OTE 100.00 % SOTE 100.00 % Air flow rate 0 ft3/min (20C, 1 atm) Air flow rate / diffuser 0 ft3/min (20C, 1 atm) # of diffusers 303.00 Album page - PA PA Parameters Conc. (mg/L) Mass rate (lb/d) Volatile suspended solids 6503.83 189576.63 Total suspended solids 10434.92 304161.58 Particulate COD 9677.64 282088.12 Filtered COD 26.77 780.26 Total COD 9704.41 282868.38 Soluble PO4-P 4.89 142.50 Total P 177.26 5166.75 Filtered TKN 3.15 91.89 Particulate TKN 541.90 15795.45 Total Kjeldahl Nitrogen 545.05 15887.34 Filtered Carbonaceous BOD 0.96 28.02 Notes Total Carbonaceous BOD 1726.91 50336.81 Nitrite + Nitrate 2.82 82.34 Total N 547.87 15969.68 Total inorganic N 4.07 118.60 Alkalinity 4.03 53.24 pH 6.87 Volatile fatty acids 0.02 0.60 ISS precipitate 0 0.00 ISS cellular 357.26 10413.50 ISS Total 3931.08 114584.95 Ammonia N 1.24 36.26 Nitrate N 2.44 71.24 Parameters Value Units Hydraulic residence time 0.8 hours Velocity gradient 136.87 1/s VSS destruction 0.17 % Total solids mass 9753.36 lb Total readily biodegradable COD 1.35 mg/L OUR - Total 42.22 mgO/L/hr OUR - Carbonaceous 26.27 mgO/L/hr OUR - Nitrification 15.95 mgO/L/hr Nit - Ammonia removal rate 3.84 mgN/L/hr Nit - Nitrous oxide production rate 0 mgN/L/hr Nit - Nitrite production rate 3.80 mgN/L/hr Nit - Nitrate production rate 3.31 mgN/L/hr Denit - Nitrate removal rate 0.18 mgN/L/hr Denit - Nitrite removal rate 0.09 mgN/L/hr Denit - N2 production rate 0.18 mgN/L/hr Off gas flow rate (dry) 293.76 ft3/min mmol/L and kmol/d Off gas Oxygen 18.15 % Off gas Carbon dioxide 2.65 % Off gas Ammonia 0.00 % Off gas Hydrogen 0.22 % Off gas Methane 0.00 % Off gas Nitrous oxide 0 % Actual DO sat. conc. 10.94 mg/L OTR 41.87 Ib/hr SOTR 101.68 Ib/hr OTE 13.21 % SOTE 32.82 % Air flow rate 303.64 ft3/min (20C, 1 atm) Air flow rate / diffuser 2.05 ft3/min (20C, 1 atm) # of diffusers 148.00 Album page - MBR summary MBR Parameters Conc. (mg/L) Mass rate (lb/d) Volatile suspended solids 0 0 Total suspended solids 0 0 Particulate COD 0 0 Filtered COD 26.47 108.83 Total COD 26.47 108.83 Soluble PO4-P 5.01 20.61 Total P 5.01 20.61 Filtered TKN 2.12 8.72 Particulate TKN 0 0 Notes Total Kjeldahl Nitrogen 2.12 8.72 Filtered Carbonaceous BOD 0.86 3.53 Total Carbonaceous BOD 0.86 3.53 Nitrite + Nitrate 1.73 7.10 Total N 3.85 15.82 Total inorganic N 1.99 8.19 Alkalinity 4.03 7.52 pH 6.83 Volatile fatty acids 0.00 0.01 ISS precipitate 0 0 ISS cellular 0 0 ISS Total 0 0 Ammonia N 0.26 1.09 Nitrate N 1.67 6.87 Parameters Value Units Hydraulic residence time 0.5 hours Velocity gradient 268.77 1/s VSS destruction 100.00 % Total solids mass 6842.27 lb Total readily biodegradable COD 1.21 mg/L OUR - Total 38.89 mgO/L/hr OUR - Carbonaceous 29.70 mgO/L/hr OUR - Nitrification 9.19 mgO/L/hr Nit - Ammonia removal rate 2.14 mgN/L/hr Nit - Nitrous oxide production rate 0 mgN/L/hr Nit - Nitrite production rate 2.12 mgN/L/hr Nit - Nitrate production rate 2.14 mgN/L/hr Denit - Nitrate removal rate 0.06 mgN/L/hr Denit - Nitrite removal rate 0.03 mgN/L/hr mmol/L and kmol/d Denit - N2 production rate 0.06 mgN/L/hr Off gas flow rate (dry) 881.57 ft3/min Off gas Oxygen 20.32 % Off gas Carbon dioxide 0.64 % Off gas Ammonia 0.00 % Off gas Hydrogen 0.03 % Off gas Methane 0.00 % Off gas Nitrous oxide 0 % Actual DO sat. conc. 10.81 mg/L OTR 27.98 Ib/hr SOTR 169.03 Ib/hr OTE 2.94 % SOTE 18.16 % Air flow rate 912.00 ft3/min (20C, 1 atm) Air flow rate / diffuser 22.24 ft3/min (20C, 1 atm) # of diffusers 41.00 Mixed liquor flow 2.50 mgd Membrane flux 9.54 gal/ft2/d (gfd) # of cassettes 12.00 Air flow rate / cassette 76.00 ft3/min (20C, 1 atm) Album page - MBR state variable MBR State variable Conc. (mg/L) Mass rate (lb/d) Notes Ordinary heterotrophic organisms (OHO) 0 0 Methylotrophs 0 0 Ammonia oxidizing biomass (AOB) 0 0 Nitrite oxidizing biomass (NOB) 0 0 Anaerobic ammonia oxidizers (ANAMMOX) 0 0 Polyphosphate accumulating organisms (PAO) 0 0 Propionic acetogens 0 0 Methanogens - acetoclastic 0 0 Methanogens - hydrogenotrophic 0 0 Endogenous products 0 0 Slowly bio. COD (part.) 0 0 Slowly bio. COD (colloid.) 0 0 Part. inert. COD 0 0 Part. bio. org. N 0 0 Part. bio. org. P 0 0 Part. inert N 0 0 Part. inert P 0 0 Stored PHA 0 0 Releasable stored polyP 0 0 Fixed stored polyP 0 0 Readily bio. COD (complex) 1.20 4.95 Acetate 0.00 0.01 Propionate 0.00 0.00 Methanol 0.01 0.04 Dissolved H2 O.05 0.23 Dissolved methane 0.00 0.00 Ammonia N 0.26 1.09 Sol. bio. org. N 1.05 4.34 Nitrous Oxide N 0 0 Nitrite N 0.06 0.24 Nitrate N 1.67 6.87 Dissolved nitrogen gas 19.47 80.06 PO4-P (Sol. & Me Complexed) 5.01 20.61 Sol. inert COD 25.20 103.62 Sol. inert TKN 0.80 3.29 ISS Influent 0 0 Struvite 0 0 Hydroxy-dicalcium-phosphate 0 0 Hydroxy-apatite 0 0 Magnesium 24.99 102.78 Calcium 159.99 657.95 Metal 0 0 Other Cations (strong bases) 4.92 9.17 Other Anions (strong acids) 10.66 19.89 Total CO2 5.20 9.69 User defined 1 0 0 User defined 2 0 0 User defined 3 0 0 User defined 4 0 0 Dissolved oxygen 6.41 26.35 Parameters Value Units Hydraulic residence time 0.5 hours Velocity gradient 268.77 1/s VSS destruction 100.00 % Total solids mass 6842.27 lb Total readily biodegradable COD 1.21 mg/L OUR - Total 38.89 mgO/L/hr OUR - Carbonaceous 29.70 mgO/L/hr OUR - Nitrification 9.19 mgO/L/hr Nit - Ammonia removal rate 2.14 mgN/L/hr Nit - Nitrous oxide production rate 0 mgN/L/hr Nit - Nitrite production rate 2.12 mgN/L/hr Nit - Nitrate production rate 2.14 mgN/L/hr meq/L and keq/d meq/L and keq/d mmol/L and kmol/d Denit - Nitrate removal rate 0.06 mgN/L/hr Denit - Nitrite removal rate 0.03 mgN/L/hr Denit - N2 production rate 0.06 mgN/L/hr Off gas flow rate (dry) 881.57 ft3/min Off gas Oxygen 20.32 % Off gas Carbon dioxide 0.64 % Off gas Ammonia 0.00 % Off gas Hydrogen 0.03 % Off gas Methane 0.00 % Off gas Nitrous oxide 0 % Actual DO sat. conc. 10.81 mg/L OTR 27.98 Ib/hr SOTR 169.03 Ib/hr OTE 2.94 % SOTE 18.16 % Air flow rate 912.00 ft3/min (20C, 1 atm) Air flow rate / diffuser 22.24 ft3/min (20C, 1 atm) # of diffusers 41.00 Mixed liquor flow 2.50 mgd Membrane flux 9.54 gal/ft2/d (gfd) # of cassettes 12.00 Air flow rate / cassette 76.00 ft3/min (20C, 1 atm) Album page - Filtrate Filtrate Parameters Conc. (mg/L) Mass rate (lb/d) Notes Volatile suspended solids 0.00 0.00 Total suspended solids 0.00 0.00 Particulate COD 0.00 0.00 Filtered COD 26.47 108.83 Total COD 26.47 108.83 Soluble PO4-P 5.01 20.61 Total P 5.01 20.61 Filtered TKN 2.12 8.72 Particulate TKN 0 0.00 Total Kjeldahl Nitrogen 2.12 8.72 Filtered Carbonaceous BOD 0.86 3.53 Total Carbonaceous BOD 0.86 3.53 Nitrite + Nitrate 1.73 7.10 Total N 3.85 15.82 Total inorganic N 1.99 8.19 Alkalinity 4.03 7.52 pH 6.91 Volatile fatty acids 0.00 0.01 ISS precipitate 0 0.00 ISS cellular 0.00 0.00 ISS Total 0.00 0.00 Ammonia N 0.26 1.09 Nitrate N 1.67 6.87 Parameters Value Units Album page - WAS WAS mmol/L and kmol/d Parameters Conc. (mg/L) Mass rate (lb/d) Volatile suspended solids 7773.58 470.07 Total suspended solids 12479.81 754.66 Particulate COD 11565.08 699.35 Filtered COD 26.47 1.60 Total COD 11591.54 700.95 Soluble PO4-P 5.01 0.30 Total P 211.21 12.77 Filtered TKN 2.12 0.13 Particulate TKN 648.55 39.22 Total Kjeldahl Nitrogen 650.67 39.35 Filtered Carbonaceous BOD 0.86 0.05 Total Carbonaceous BOD 2054.33 124.23 Nitrite + Nitrate 1.73 0.10 Total N 652.40 39.45 Total inorganic N 1.99 0.12 Alkalinity 4.03 0.11 pH 6.91 Volatile fatty acids 0.00 0.00 ISS precipitate 0 0 ISS cellular 427.99 25.88 ISS Total 4706.23 284.59 Ammonia N 0.26 0.02 Nitrate N 1.67 0.10 Parameters Value Units Global Parameters Notes mmol/L and kmol/d AOB Name Default Value Max. spec. growth rate [1/d] 0.9000 0.9000 1.0720 Substrate (NH4) half sat. [mgN/L] 0.7000 0.7000 1.0000 Byproduct NH4 logistic slope [-] 50.0000 50.0000 1.0000 Byproduct NH4 inflection point [mgN/L] 1.4000 1.4000 1.0000 AOB denite DO half sat. [mg/L] 0.1000 0.1000 1.0000 AOB denite HNO2 half sat. [mgN/L] 5.000E-6 5.000E-6 1.0000 Aerobic decay rate [1/d] 0.1700 0.1700 1.0290 Anoxic/anaerobic decay rate [1/d] 0.0800 0.0800 1.0290 KiHNO2 [mmol/L] 0.0050 0.0050 1.0000 NOB Name Default Value Max. spec. growth rate [1/d] 0.7000 0.7000 1.0600 Substrate (NO2) half sat. [mgN/L] 0.1000 0.1000 1.0000 Aerobic decay rate [1/d] 0.1700 0.1700 1.0290 Anoxic/anaerobic decay rate [1/d] 0.0800 0.0800 1.0290 KiNH3 [mmol/L] 0.0750 0.0750 1.0000 ANAMMOX Name Default Value Max. spec. growth rate [1/d] 0.1000 0.1000 1.1000 Substrate (NH4) half sat. [mgN/L] 2.0000 2.0000 1.0000 Substrate (NO2) half sat. [mgN/L] 1.0000 1.0000 1.0000 Aerobic decay rate [1/d] 0.0190 0.0190 1.0290 Anoxic/anaerobic decay rate [1/d] 0.0095 0.0095 1.0290 Ki Nitrite [mgN/L] 1000.0000 1000.0000 1.0000 Nitrite sensitivity constant [L / (d mgN) ] 0.0160 0.0160 1.0000 OHO Name Default Value Max. spec. growth rate [1/d] 3.2000 3.2000 1.0290 Substrate half sat. [mgCOD/L] 5.0000 5.0000 1.0000 Anoxic growth factor [-] 0.5000 0.5000 1.0000 Denite N2 producers (NO3 or NO2) [-] 0.5000 0.5000 1.0000 Aerobic decay rate [1/d] 0.6200 0.6200 1.0290 Anoxic decay rate [1/d] 0.2330 0.2330 1.0290 Anaerobic decay rate [1/d] 0.1310 0.1310 1.0290 Hydrolysis rate [1/d] 2.1000 2.1000 1.0290 Hydrolysis half sat. [-] 0.0600 0.0600 1.0000 Anoxic hydrolysis factor [-] 0.2800 0.2800 1.0000 Anaerobic hydrolysis factor (AS) [ ] 0.0400 0.0400 1.0000 Anaerobic hydrolysis factor (AD) [-] 0.2000 0.5000 1.0000 Adsorption rate of colloids [L/(mgCOD d)] 0.1500 0.8000 1.0290 Ammonification rate [L/(mgN d)] 0.0400 0.0400 1.0290 Assimilative nitrate/nitrite reduction rate [1/d] 0.5000 0.5000 1.0000 Fermentation rate [1/d] 1.6000 3.2000 1.0290 Fermentation half sat. [mgCOD/L] 5.0000 5.0000 1.0000 Fermentation growth factor (AS) [-] 0.2500 0.1250 1.0000 Endogenous products decay rate[1/d] 0 0 1.0000 Free nitrous acid inhibition [mmol/L] 1.000E-7 1.000E-7 1.0000 Methylotrophs Name Default Value Max. spec. growth rate [1/d] 1.3000 1.3000 1.0720 Methanol half sat. [mgCOD/L] 0.5000 0.5000 1.0000 Denite N2 producers (NO3 or NO2) [-] 0.5000 0.5000 1.0000 Aerobic decay rate [1/d] 0.0400 0.0400 1.0290 Anoxic/anaerobic decay rate [1/d] 0.0300 0.0300 1.0290 Free nitrous acid inhibition [mmol/L] 1.000E-7 1.000E-7 1.0000 PAO Name Default Value Max. spec. growth rate [1/d] 0.9500 0.9500 1.0000 Max. spec. growth rate, P-limited [1/d] 0.4200 0.4200 1.0000 Substrate half sat. [mgCOD(PHB)/mgCOD(Zbp)] 0.1000 0.1000 1.0000 Substrate half sat., P-limited [mgCOD(PHB)/mgCOD(Zbp)] 0.0500 0.0500 1.0000 Magnesium half sat. [mgMg/L] 0.1000 0.1000 1.0000 Cation half sat. [mmol/L] 0.1000 0.1000 1.0000 Calcium half sat. [mgCa/L] 0.1000 0.1000 1.0000 Aerobic/anoxic decay rate [1/d] 0.1000 0.1000 1.0000 Aerobic/anoxic maintenance rate [1/d] 0 0 1.0000 Anaerobic decay rate [1/d] 0.0400 0.0400 1.0000 Anaerobic maintenance rate [1/d] 0 0 1.0000 Sequestration rate [1/d] 4.5000 6.0000 1.0000 Anoxic growth factor [-] 0.3300 0.3300 1.0000 Acetogens Name Default Value Max. spec. growth rate [1/d] 0.2500 0.2500 1.0290 Substrate half sat. [mgCOD/L] 10.0000 10.0000 1.0000 Acetate inhibition [mgCOD/L] 10000.0000 10000.0000 1.0000 Anaerobic decay rate [1/d] 0.0500 0.0500 1.0290 Aerobic/anoxic decay rate [1/d] 0.5200 0.5200 1.0290 Methanogens Name Default Value Acetoclastic max. spec. growth rate [1/d] 0.3000 0.3000 1.0290 H2-utilizing max. spec. growth rate [1/d] 1.4000 1.4000 1.0290 Acetoclastic substrate half sat. [mgCOD/L] 100.0000 100.0000 1.0000 Acetoclastic methanol half sat. [mgCOD/L] 0.5000 0.5000 1.0000 H2-utilizing CO2 half sat. [mmol/L] 0.1000 0.1000 1.0000 H2-utilizing substrate half sat. [mgCOD/L] 0.1000 0.1000 1.0000 H2-utilizing methanol half sat. [mgCOD/L] 0.5000 0.5000 1.0000 Acetoclastic propionic inhibition [mgCOD/L] 10000.0000 10000.0000 1.0000 Acetoclastic anaerobic decay rate [1/d] 0.1300 0.1300 1.0290 Acetoclastic aerobic/anoxic decay rate [1/d] 0.6000 0.6000 1.0290 H2-utilizing anaerobic decay rate [1/d] 0.1300 0.1300 1.0290 H2-utilizing aerobic/anoxic decay rate [1/d] 2.8000 0.6000 1.0290 M Name Default Value OHO low pH limit [-] 4.0000 4.0000 OHO high pH limit [ ] 10.0000 10.0000 Methylotrophs low pH limit [-] 4.0000 4.0000 Methylotrophs high pH limit [-] 10.0000 10.0000 Autotrophs low pH limit [-] 5.5000 5.5000 Autotrophs high pH limit [-] 9.5000 9.5000 PAO low pH limit [-] 4.0000 4.0000 PAO high pH limit [-] 10.0000 10.0000 OHO low pH limit (anaerobic) [ ] 5.5000 5.5000 OHO high pH limit (anaerobic) [-] 8.5000 8.5000 Propionic acetogens low pH limit [-] 4.0000 4.0000 Propionic acetogens high pH limit [-] 10.0000 10.0000 Acetoclastic methanogens low pH limit [-] 5.0000 5.0000 Acetoclastic methanogens high pH limit [-] 9.0000 9.0000 H2-utilizing methanogens low pH limit [-] 5.0000 5.0000 H2-utilizing methanogens high pH limit [-] 9.0000 9.0000 Switches Name Default Value Aerobic/anoxic DO half sat. [mgO2/L] 0.0500 0.0500 Anoxic/anaerobic NOx half sat. [mgN/L] 0.1500 0.1500 AOB DO half sat. [mgO2/L] 0.2500 0.2500 NOB DO half sat. [mg02/L] 0.5000 0.5000 ANAMMOX DO half sat. [mg02/L] 0.0100 0.0100 Anoxic NO3(->NO2) half sat. [mgN/L] 0.1000 0.1000 Anoxic NO3(->N2) half sat. [mgN/L] 0.0500 0.0500 Anoxic NO2(->N2) half sat. (mgN/L) 0.0100 0.0100 NH3 nutrient half sat. [mgN/L] 0.0050 1.000E-4 PolyP half sat. [mgP/mgCOD] 0.0100 0.0100 VFA sequestration half sat. [mgCOD/L] 5.0000 5.0000 P uptake half sat. [mgP/L] 0.1500 0.1500 P nutrient half sat. [mgP/L] 0.0010 0.0010 Autotroph CO2 half sat. [mmol/L] 0.1000 0.1000 H2 low/high half sat. [mgCOD/L] 1.0000 1.0000 Propionic acetogens H2 inhibition [mgCOD/L] 5.0000 5.0000 Synthesis anion/cation half sat. [meq/L] 0.0100 0.0100 Common Name Default Value Biomass volatile fraction (VSS/TSS) 0.9200 0.9200 Endogenous residue volatile fraction (VSS/TSS) 0.9200 0.9200 N in endogenous residue [mgN/mgCOD] 0.0700 0.0700 P in endogenous residue [mgP/mgCOD] 0.0220 0.0220 Endogenous residue COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 Particulate substrate COD:VSS ratio [mgCOD/mgVSS] 1.6000 1.6000 Particulate inert COD:VSS ratio [mgCOD/mgVSS] 1.6000 1.6000 AOB Name Default Value Yield [mgCOD/mgN] 0.1500 0.1500 AOB denite NO2 fraction as TEA [-] 0.5000 0.5000 Byproduct NH4 fraction to N20 [-] 0.0025 0.0025 N in biomass [mgN/mgCOD] 0.0700 0.0700 P in biomass [mgP/mgCOD] 0.0220 0.0220 Fraction to endogenous residue [ ] 0.0800 0.0800 COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 NOB Name Default Value Yield [mgCOD/mgN] 0.0900 0.0900 N in biomass [mgN/mgCOD] 0.0700 0.0700 P in biomass [mgP/mgCOD] 0.0220 0.0220 Fraction to endogenous residue [ ] 0.0800 0.0800 COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 ANAMMOX Name Default Value Yield [mgCOD/mgN] 0.1140 0.1140 Nitrate production [mgN/mgBiomassCOD] 2.2800 2.2800 N in biomass [mgN/mgCOD] 0.0700 0.0700 P in biomass [mgP/mgCOD] 0.0220 0.0220 Fraction to endogenous residue [-] 0.0800 0.0800 COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 • 0, Name Default Value Yield (aerobic) [ ] 0.6660 0.6660 Yield (fermentation, low H2) [-] 0.1000 0.1000 Yield (fermentation, high H2) [-] 0.1000 0.1000 H2 yield (fermentation low H2) [-] 0.3500 0.3500 H2 yield (fermentation high H2) [-] 0 0 Propionate yield (fermentation, low 1-12) [-] 0 0 Propionate yield (fermentation, high 1-12) [-] 0.7000 0.7000 CO2 yield (fermentation, low 1-12) [-] 0.7000 0.7000 CO2 yield (fermentation, high 1-12) [-] 0 0 N in biomass [mgN/mgCOD] 0.0700 0.0700 P in biomass [mgP/mgCOD] 0.0220 0.0220 Endogenous fraction - aerobic [ ] 0.0800 0.0800 Endogenous fraction - anoxic [-] 0.1030 0.1030 Endogenous fraction - anaerobic [-] 0.1840 0.1840 COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 Yield (anoxic) [-] 0.5400 0.5400 Yield propionic (aerobic) [ ] 0.6400 0.6400 Yield propionic (anoxic) [-] 0.4600 0.4600 Yield acetic (aerobic) [-] 0.6000 0.6000 Yield acetic (anoxic) [ ] 0.4300 0.4300 Yield methanol (aerobic) [ ] 0.5000 0.5000 Adsorp. max. [-] 1.0000 1.0000 Max fraction to N2O at high FNA over nitrate [-] 0.0500 0.0500 Max fraction to N20 at high FNA over nitrite [-] 0.1000 0.1000 Methylotrophs Name Default Value Yield (anoxic) [ ] 0.4000 0.4000 N in biomass [mgN/mgCOD] 0.0700 0.0700 P in biomass [mgP/mgCOD] 0.0220 0.0220 Fraction to endogenous residue [-] 0.0800 0.0800 COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 Max fraction to N20 at high FNA over nitrate [ ] 0.1000 0.1000 Max fraction to N20 at high FNA over nitrite [-] 0.1500 0.1500 PAO Name Default Value Yield (aerobic) [-] 0.6390 0.6390 Yield (anoxic) [-] 0.5200 0.5200 Aerobic P/PHA uptake [mgP/mgCOD] 0.9300 0.9500 Anoxic P/PHA uptake [mgP/mgCOD] 0.3500 0.3500 Yield of PHA on sequestration [-] 0.8890 0.8890 N in biomass [mgN/mgCOD] 0.0700 0.0700 N in sol. inert [mgN/mgCOD] 0.0700 0.0700 P in biomass [mgP/mgCOD] 0.0220 0.0220 Fraction to endogenous part. [ ] 0.2500 0.2500 Inert fraction of endogenous sol. [ ] 0.2000 0.2000 P/Ac release ratio [mgP/mgCOD] 0.5100 0.4900 COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 Yield of low PP [-] 0.9400 0.9400 Acetogens Name Default Value Yield [-] 0.1000 0.1000 H2 yield [-] 0.4000 0.4000 CO2 yield [-] 1.0000 1.0000 N in biomass [mgN/mgCOD] 0.0700 0.0700 P in biomass [mgP/mgCOD] 0.0220 0.0220 Fraction to endogenous residue [-] 0.0800 0.0800 COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 Methanogens Name Default Value Acetoclastic yield [-] 0.1000 0.1000 Methanol acetoclastic yield [ ] 0.1000 0.1000 H2-utilizing yield [-] 0.1000 0.1000 Methanol 1-12-utilizing yield [-] 0.1000 0.1000 N in acetoclastic biomass [mgN/mgCOD] 0.0700 0.0700 N in H2-utilizing biomass [mgN/mgCOD] 0.0700 0.0700 P in acetoclastic biomass [mgP/mgCOD] 0.0220 0.0220 P in H2-utilizing biomass [mgP/mgCOD] 0.0220 0.0220 Acetoclastic fraction to endog. residue [-] 0.0800 0.0800 H2-utilizing fraction to endog. residue [-] 0.0800 0.0800 Acetoclastic COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 H2-utilizing COD:VSS ratio [mgCOD/mgVSS] 1.4200 1.4200 General Name Default Value Molecular weight of other anions [mg/mmol] 35.5000 35.5000 Molecular weight of other cations [mg/mmol] 39.1000 39.1000 Mg to P mole ratio in polyphosphate [mmolMg/mmolP] 0.3000 0.3000 Cation to P mole ratio in polyphosphate [meq/mmolP] 0.1500 0.3000 Ca to P mole ratio in polyphosphate [mmolCa/mmolP] 0.0500 0.0500 Cation to P mole ratio in organic phosphate [meq/mmolP] 0.0100 0.0100 Bubble rise velocity (anaerobic digester) [cm/s] 23.9000 23.9000 Bubble Sauter mean diameter (anaerobic digester) [cm] 0.3500 0.3500 Anaerobic digester gas hold-up factor [] 1.0000 1.0000 Tank head loss per metre of length (from flow) [m/m] 0.0025 0.0025 Mass transfer Name Default Value Klfor H2 [m/d] 17.0000 17.0000 1.0240 Klfor CO2 [m/d] 10.0000 10.0000 1.0240 KI for NH3 [m/d] 1.0000 1.0000 1.0240 KI for CH4 [m/d] 8.0000 8.0000 1.0240 Klfor N2 [m/d] 15.0000 15.0000 1.0240 KI for N2O [m/d] 8.0000 8.0000 1.0240 Klfor O2 [m/d] 13.0000 13.0000 1.0240 Henry's law constants Name Default Value CO2 [M/atm] 0.0340 0.0340 2400.0000 02 [M/atm] 0.0013 0.0013 1500.0000 N2 [M/atm] 6.500E-4 6.500E-4 1300.0000 N2O [M/atm] 0.0250 0.0250 2600.0000 NH3 [M/atm] 58.0000 58.0000 4100.0000 CH4 [M/atm] 0.0014 0.0014 1600.0000 H2 [M/atm] 7.800E-4 7.800E-4 500.0000 Physico-chemical rates Name Default Value Struvite precipitation rate [1/d] Struvite redissolution rate [1/d] Struvite half sat. [mgTSS/L] HDP precipitation rate [L/(molP d)] HDP redissolution rate [L/(mol P d)] HAP precipitation rate [molHDP/(L d)] Physico-chemical constants 3.000E+10 3.000E+10 1.0000 3.000 E+ 11 3.000 E+ 11 1.0240 1.0000 1.0000 1.0000 1.000E+8 1.000E+8 1.0000 1.000E+8 1.000E+8 1.0000 5.000E-4 5.000E-4 1.0000 Name Default Value Struvite solubility constant [mol/L] 6.918E-14 6.918E-14 HDP solubility product [mol/L] 2.750E-22 2.750E-22 HDP half sat. [mgTSS/L] 1.0000 1.0000 Equilibrium soluble PO4 with Al dosing at pH 7 [mgP/L] 0.0100 0.0100 Al to P ratio [molAl/molP] 0.8000 0.8000 AI(OH)3 solubility product [mol/L] 1.259E+9 1.259E+9 AIHPO4+ dissociation constant [mol/L] 7.943E-13 7.943E-13 Equilibrium soluble PO4 with Fe dosing at pH 7 [mgP/L] 0.0100 0.0100 Fe to P ratio [molFe/molP] 1.6000 1.6000 Fe(OH)3 solubility product [moI/L] 0.0500 0.0500 FeH2PO4++ dissociation constant [moI/L] 5.012E-22 5.012E-22 Aeration Name Default Value Alpha (surf) OR Alpha F (diff) [-] 0.5000 0.5000 Beta [-] 0.9500 0.9500 Surface pressure [kPa] 101.3250 101.3250 Fractional effective saturation depth (Fed) [ ] 0.3250 0.3250 Supply gas CO2 content [vol. %] 0.0350 0.0350 Supply gas 02 [vol. %] 20.9500 20.9500 Off -gas CO2 [vol. %] 2.0000 2.0000 Off -gas 02 [vol. %] 18.8000 18.8000 Off -gas H2 [vol. %] 0 0 Off -gas NH3 [vol. %] 0 0 Off -gas CH4 [vol. %] 0 0 Surface turbulence factor [-] 2.0000 2.0000 Set point controller gain [] 1.0000 1.0000 Modified Vesilind Name Default Value Maximum Vesilind settling velocity (Vo) [ft/min] 0.387 0.387 Vesilind hindered zone settling parameter (K) [L/g] 0.370 0.370 Clarification switching function [mg/L] 100.000 20.000 Specified TSS conc.for height calc. [mg/L] 2500.000 2500.000 Maximum compactability constant [mg/L] 15000.000 15000.000 Double exponential Name Default Value Maximum Vesilind settling velocity (Vo) [fUmin] 0.934 0.934 Maximum (practical) settling velocity (Vo') [ft/min] 0.615 0.615 Hindered zone settling parameter (Kh) [L/g] 0.400 0.400 Flocculent zone settling parameter (Kf) [L/g] 2.500 2.500 Maximum non -settleable TSS [mg/L] 20.0000 20.0000 Non -settleable fraction [-] 0.0010 0.0010 Specified TSS conc. for height calc. [mg/L] 2500.0000 2500.0000 Emission factors Name Default Value Carbon dioxide equivalence of nitrous oxide 296.0000 296.0000 Carbon dioxide equivalence of methane 23.0000 23.0000 Biofilm general Name Attachment rate [ g / (m2 d) ] Attachment TSS half sat. [mg/L] Detachment rate [g/(m3 d)] Solids movement factor [] Diffusion neta [] Thin film limit [mm] Thick film limit [mm] Assumed Film thickness for tank volume correction (temp independant) [mm] Film surface area to media area ratio - Max.[ ] Minimum biofilm conc. for streamer formation [gTSS/m2] Maximum biofilm concentrations [mg/L] Default Value 80.0000 80.0000 1.0000 100.0000 100.0000 1.0000 8.000E+4 8.000E+4 1.0000 10.0000 10.0000 1.0000 0.8000 0.8000 1.0000 0.5000 0.5000 1.0000 3.0000 3.0000 1.0000 0.7500 0.7500 1.0000 1.0000 1.0000 1.0000 4.0000 4.0000 1.0000 Name Default Value Ordinary heterotrophic organisms (OHO) 5.000E+4 5.000E+4 1.0000 Methylotrophs 5.000E+4 5.000E+4 1.0000 Ammonia oxidizing biomass (AOB) 1.000E+5 1.000E+5 1.0000 Nitrite oxidizing biomass (NOB) 1.000E+5 1.000E+5 1.0000 Anaerobic ammonia oxidizers (ANAMMOX) 5.000E+4 5.000E+4 1.0000 Polyphosphate accumulating organisms (PAO) 5.000E+4 5.000E+4 1.0000 Propionic acetogens 5.000E+4 5.000E+4 1.0000 Methanogens - acetoclastic 5.000E+4 5.000E+4 1.0000 Methanogens - hydrogenotrophic 5.000E+4 5.000E+4 1.0000 Endogenous products 3.000E+4 3.000E+4 1.0000 Slowly bio. COD (part.) 5000.0000 5000.0000 1.0000 Slowly bio. COD (colloid.) 4000.0000 4000.0000 1.0000 Part. inert. COD 5000.0000 5000.0000 1.0000 Part. bio. org. N 0 0 1.0000 Part. bio. org. P 0 0 1.0000 Part. inert N 0 0 1.0000 Part. inert P 0 0 1.0000 Stored PHA 5000.0000 5000.0000 1.0000 Releasable stored polyP 1.150E+6 1.150E+6 1.0000 Fixed stored polyP 1.150E+6 1.150E+6 1.0000 Readily bio. COD (complex) 0 0 1.0000 Acetate 0 0 1.0000 Propionate 0 0 1.0000 Methanol 0 0 1.0000 Dissolved H2 0 0 1.0000 Dissolved methane 0 0 1.0000 Ammonia N 0 0 1.0000 Sol. bio. org. N 0 0 1.0000 Nitrous Oxide N 0 0 1.0000 Nitrite N 0 0 1.0000 Nitrate N 0 0 1.0000 Dissolved nitrogen gas 0 0 1.0000 PO4-P (Sol. & Me Complexed) 1.000E+10 1.000E+10 1.0000 Sol. inert COD 0 0 1.0000 Sol. inert TKN 0 0 1.0000 ISS Influent 1.300E+6 1.300E+6 1.0000 Struvite 8.500E+5 8.500E+5 1.0000 Hydroxy-dicalcium-phosphate 1.150E+6 1.150E+6 1.0000 Hydroxy-apatite 1.600E+6 1.600E+6 1.0000 Magnesium 0 0 1.0000 Calcium 0 0 1.0000 Metal 1.000E+10 1.000E+10 1.0000 Other Cations (strong bases) 0 0 1.0000 Other Anions (strong acids) 0 0 1.0000 Total CO2 0 0 1.0000 User defined 1 0 0 1.0000 User defined 2 0 0 1.0000 User defined 3 5.000E+4 5.000E+4 1.0000 User defined 4 5.000E+4 5.000E+4 1.0000 Dissolved oxygen 0 0 1.0000 Effective diffusivities [m2/s] Name Default Value Ordinary heterotrophic organisms (OHO) 5.000E-14 5.000E-14 1.0290 Methylotrophs 5.000E-14 5.000E-14 1.0290 Ammonia oxidizing biomass (AOB) 5.000E-14 5.000E-14 1.0290 Nitrite oxidizing biomass (NOB) 5.000E-14 5.000E-14 1.0290 Anaerobic ammonia oxidizers (ANAMMOX) 5.000E-14 5.000E-14 1.0290 Polyphosphate accumulating organisms (PAO) 5.000E-14 5.000E-14 1.0290 Propionic acetogens 5.000E-14 5.000E-14 1.0290 Methanogens - acetoclastic 5.000E-14 5.000E-14 1.0290 Methanogens - hydrogenotrophic 5.000E-14 5.000E-14 1.0290 Endogenous products 5.000E-14 5.000E-14 1.0290 Slowly bio. COD (part.) 5.000E-14 5.000E-14 1.0290 Slowly bio. COD (colloid.) 5.000E-12 5.000E-12 1.0290 Part. inert. COD 5.000E-14 5.000E-14 1.0290 Part. bio. org. N 5.000E-14 5.000E-14 1.0290 Part. bio. org. P 5.000E-14 5.000E-14 1.0290 Part. inert N 5.000E-14 5.000E-14 1.0290 Part. inert P 5.000E-14 5.000E-14 1.0290 Stored PHA 5.000E-14 5.000E-14 1.0290 Releasable stored polyP 5.000E-14 5.000E-14 1.0290 Fixed stored polyP 5.000E-14 5.000E-14 1.0290 Readily bio. COD (complex) 6.900E-10 6.900E-10 1.0290 Acetate 1.240E-9 1.240E-9 1.0290 Propionate 8.300E-10 8.300E-10 1.0290 Methanol 1.600E-9 1.600E-9 1.0290 Dissolved H2 5.850E-9 5.850E-9 1.0290 Dissolved methane 1.963E-9 1.963E-9 1.0290 Ammonia N 2.000E-9 2.000E-9 1.0290 Sol. bio. org. N 1.370E-9 1.370E-9 1.0290 Nitrous Oxide N 1.607E-9 1.607E-9 1.0290 Nitrite N 2.980E-9 2.980E-9 1.0290 Nitrate N 2.980E-9 2.980E-9 1.0290 Dissolved nitrogen gas 1.900E-9 1.900E-9 1.0290 PO4-P (Sol. & Me Complexed) 2.000E-9 2.000E-9 1.0290 Sol. inert COD 6.900E-10 6.900E-10 1.0290 Sol. inert TKN 6.850E-10 6.850E-10 1.0290 ISS Influent 5.000E-14 5.000E-14 1.0290 Struvite 5.000E-14 5.000E-14 1.0290 Hydroxy-dicalcium-phosphate 5.000E-14 5.000E-14 1.0290 Hydroxy-apatite 5.000E-14 5.000E-14 1.0290 Magnesium 7.200E-10 7.200E-10 1.0290 Calcium 7.200E-10 7.200E-10 1.0290 Metal 4.800E-10 4.800E-10 1.0290 Other Cations (strong bases) 1.440E-9 1.440E-9 1.0290 Other Anions (strong acids) 1.440E-9 1.440E-9 1.0290 Total CO2 1.960E-9 1.960E-9 1.0290 User defined 1 6.900E-10 6.900E-10 1.0290 User defined 2 6.900E-10 6.900E-10 1.0290 User defined 3 5.000E-14 5.000E-14 1.0290 User defined 4 5.000E-14 5.000E-14 1.0290 Dissolved oxygen 2.500E-9 2.500E-9 1.0290 EPS Strength coefficients [ ] Name Default Value Ordinary heterotrophic organisms (OHO) 1.0000 1.0000 1.0000 Methylotrophs 1.0000 1.0000 1.0000 Ammonia oxidizing biomass (AOB) 5.0000 1.0000 1.0000 Nitrite oxidizing biomass (NOB) 25.0000 1.0000 1.0000 Anaerobic ammonia oxidizers (ANAMMOX) 10.0000 1.0000 1.0000 Polyphosphate accumulating organisms (PAO) 1.0000 1.0000 1.0000 Propionic acetogens 1.0000 1.0000 1.0000 Methanogens - acetoclastic 1.0000 1.0000 1.0000 Methanogens - hydrogenotrophic 1.0000 1.0000 1.0000 Endogenous products 1.0000 1.0000 1.0000 Slowly bio. COD (part.) 1.0000 1.0000 1.0000 Slowly bio. COD (colloid.) 1.0000 1.0000 1.0000 Part. inert. COD 1.0000 1.0000 1.0000 Part. bio. org. N 1.0000 1.0000 1.0000 Part. bio. org. P 1.0000 1.0000 1.0000 Part. inert N 1.0000 1.0000 1.0000 Part. inert P 1.0000 1.0000 1.0000 Stored PHA 1.0000 1.0000 1.0000 Releasable stored polyP 1.0000 1.0000 1.0000 Fixed stored polyP 1.0000 1.0000 1.0000 Readily bio. COD (complex) 0 0 1.0000 Acetate 0 0 1.0000 Propionate 0 0 1.0000 Methanol 0 0 1.0000 Dissolved H2 0 0 1.0000 Dissolved methane 0 0 1.0000 Ammonia N 0 0 1.0000 Sol. bio. org. N 0 0 1.0000 Nitrous Oxide N 0 0 1.0000 Nitrite N 0 0 1.0000 Nitrate N 0 0 1.0000 Dissolved nitrogen gas 0 0 1.0000 PO4-P (Sol. & Me Complexed) 1.0000 1.0000 1.0000 Sol. inert COD 0 0 1.0000 Sol. inert TKN 0 0 1.0000 ISS Influent 0.3300 0.3300 1.0000 Struvite 1.0000 1.0000 1.0000 Hydroxy-dicalcium-phosphate 1.0000 1.0000 1.0000 Hydroxy-apatite 1.0000 1.0000 1.0000 Magnesium 0 0 1.0000 Calcium 0 0 1.0000 Metal 1.0000 1.0000 1.0000 Other Cations (strong bases) 0 0 1.0000 Other Anions (strong acids) 0 0 1.0000 Total CO2 0 0 1.0000 User defined 1 0 0 1.0000 User defined 2 0 0 1.0000 User defined 3 1.0000 1.0000 1.0000 User defined 4 1.0000 1.0000 1.0000 Dissolved oxygen 0 0 1.0000 PLURIS HAMPSTEAD WWTF PLANT MODIFICATION TO 0.5 MGD PROJECT SPECIFICATIONS • Rp Q r� 02 7Ar 3-13-21 FIRM G1989 TABLE OF CONTENTS I SPECIFICATIONS FOR WORK GENERAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS MECHANICAL SPECIFICATIONS CAST IN PLACE CONCRETE II GENERAL MATERIALS 1. DUCTILE IRON PIPE 2. SS PIPE 3. C-900 AND C-905 PVC PIPE 4. SCHEDULE 80 PVC PIPE III EQUIPMENT 1. PUMPS 2. BLOWERS 3. EQ AND DIGESTER DIFFUSERS 4. VALVES 5. BALL CHECK VALVES 6. SWING CHECK VALVES 7. GATE VALVES 8. LEVEL FLOAT SWITCHES 9. SUBMERGED MEMBRANE UNITS 10. GLASS LINED TANKS 1 8 11 11 22 22 22 22 22 18 18 18 19 20 22 22 22 23 24 Note: In the following documents "Owner" shall mean Pluris Hampstead, LLC. "Engineer of record" shall mean the engineer who oversees construction of the project as stipulated by the owner. "Design engineer" means the engineer whose seal and name appear on the design documents in question. I. SPECIFICATIONS FOR WORK GENERAL SPECIFICATIONS 1. CLEARING a. All areas to be cleared shall be delineated with sediment fence prior to clearing. All clearing will follow the guidelines for erosion control on plan sheets C 10.0-C 10.3. All disturbed areas will be stabilized within 21 days of the end of work in that area. Stabilization of disturbed areas should follow the seeding guidelines set forth in Specification 3. 2. EXCAVATING, GRADING, TRENCHING, & BACKFILLING a. General i. The contractor shall furnish all labor, equipment, supplies and materials, and perform all operation in connection with the excavations, grading and backfilling, including borrow for drainage structures, curb and gutter, sidewalks, driveways, pavements, slopes, storm drains, water and sanitary sewer lines, including all hauling, wetting, rolling and other operations pertaining thereto within the clearing limits, complete, in strict accordance with this section of the specifications and the applicable drawings, and subject to the terms and conditions of the contract. b. Existing Conditions i. Every reasonable effort has been made to provide accurate information on existing site conditions. The Contractor should become familiar with the site and satisfy himself as to the scope of the work involved and the materials to be encountered. Any significant change in conditions should be immediately brought to the attention of the Owner's representative. c. References i. ASTM C33 - Standard specification for concrete aggregates ii. ANSUASTM C136 - Sieve analysis of fine and coarse aggregates. iii. ANSUASTM D698 - Tests for moisture -density relations of soils and soil - aggregate mixture using 5.5 lb (2.49 kg) rammer and 12 inch (305 mm) drop. iv. ANSUASTM D 15 56 - Density of soil in place by sand -cone method. V. ASTM D2487 - Classification of soils for engineering purposes. d. Products -Soils i. General: Use soils free of organic matter, refuse, rocks and lumps greater than 4 inches in diameter and other deleterious matter. 1. Backfilling Materials: Suitable material, when used as backfill in paved areas, shall be capable of being compacted as specified in paragraph "Compaction and Testing" of this section of these specifications. a. Type 1 Material: Excavated material from the trench or materials from other sources which are free from large clods, roots or stones larger than 1 inch may be used as initial backfill in trenches. b. Type 2 Material: Excavated material from the trench or materials from other sources which are free from large clods, roots or stones larger than 8 inches may be used as final backfill in trenches (see Trench Details) ii. Classification: For the purpose of this specification, soils to be used as fill material are grouped into five classes according to soil properties and characteristics. 1. Class I -Angular, 6 to 40-mm (1/4 to 1-1/2 in.), graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, crushed gravel, and crushed shells. 2. Class II - Coarse sands and gravels with maximum practical size of 44 mm (1-1/2 in.), including variously graded sands and gravels containing small percentages of fines, generally granular and non - cohesive, either wet or dry. Soil Types GW, GP, SW, and SP are included in this class. 3. Class III - Fine sand and clayey gravels, including fine sands, sand - clay mixtures, and gravel -clay mixtures. Soil Types GM, GC, SM, and SC are included in this class. 4. Class IV - Silt, silty clays, and clays, including inorganic clays and silts of low to high plasticity and liquid limits. Soil Types MH, ML, CH, and CL are included in this class. These materials are not recommended for bedding, pipe haunching, or initial backfill. 5. Class V - This class includes the organic soil, OL, OH, PT as well as soils containing frozen earth, debris, rocks, larger than 40 mm (1-1/2 in.) in diameter, and other foreign materials. These materials are not recommended for bedding, pipe haunching or initial backfill. iii. Topsoil: Natural, friable soil free of subsoil, stumps, rocks larger than 2 inches in diameter, weeds and other material detrimental to plant growth. iv. Granular Fill: Granular fill under floor slabs shall be Class I material. V. Structural Fill: Fill material placed inside the line of the building foundation or slab shall be Class I or II. vi. Fill Beneath Pavement: Fill material used beneath pavement and for road shoulders shall be Class II or III. vii. General Fill: General fill material not otherwise specified shall be Class II or III. viii. Trench Backfill: Material used for bedding, pipe haunching and initial backfill shall be as specified hereinafter. 2 1. Crushed Stone: Crushed stone shall be size no. 57, washed stone. If fines are insufficient, stone screenings shall be added to extent required to stabilize it in the trench. 2. Concrete: Concrete placed for cradles, thrust blocks, or encasement shall be Class B concrete as specified in Section 03300 Cast -in -Place Concrete. 3. EXECUTION a. General i. Familiarization: Prior to commencement of the earthwork, become thoroughly familiar with the site, the site conditions, and all portions of the work specified in this Section. ii. Approvals: Backfilling and grading operations near foundations, walls, pipes and other portions of the work to be covered shall not commence until the Owner's Representative has completed all required inspections, tests and approvals. Work covered prior to inspection shall be uncovered for inspection purposes and backfilled. b. Surface Preparation i. Clearing: Areas designated for clearing and required for construction operations shall be cleared of trees, brush, structures and other materials. Trees which are to remain shall be protected during clearing operations and subsequent work. ii. Grubbing: Roots, stumps and other materials shall be grubbed from the cleared areas to a depth of at least 18 inches. Tree stumps shall be grubbed in their entirety, including tap roots where applicable. iii. Topsoil: Strip existing topsoil to a depth of 4 inches from areas to be excavated or graded. Stockpile the topsoil in a suitable area for use during final grading operations. Protect the topsoil from excessive erosion. iv. Unsuitable Material: Remove sod, muck or other unsuitable material to firm subsoil in areas designated for filling or grading operations. V. Disposal: Trees, stumps, roots, rubbish, unsuitable soil or other material resulting from surface preparation shall be removed from the site by the Contractor and disposed of. c. Excess Water Control i. General: Grade and maintain all areas of the site to preclude surface runoff into excavations and prevent ponding of water. ii. Dewatering: Excavations should be kept free of surface water and/or groundwater. Provide and maintain at all times the necessary means and devices to prevent water from entering the excavations and for removing all water entering the excavations, at no additional cost to the owner. iii. Softened Subgrade: Remove all soil softened or eroded by the presence of water and replace with suitable backfill material. d. Excavation Excavation shall be accomplished in accordance with the grades and lines as established by the Engineer and as required by the work to be performed. 3 Excavation shall include the removal and replacement of all asphalt, concrete, curb, rock, earth, fences, trees (as directed by the Engineer), shrubs, and other materials as applicable. The contractor will exercise care to prevent undercutting lower than the required subgrades. All materials from excavation, considered as suitable by the Engineer, shall be used as fill wherever required, and the Contractor shall arrange his work so that this usage of excavated materials will be possible. Unsuitable and surplus materials from excavation, if any, shall be disposed of by the Contractor at this expense. All areas of the site shall be graded and maintained at all times to prevent surface runoff from draining into the excavations, and to prevent ponding of water therein. ii. Excavated materials not required for topsoil, fill or backfill shall be removed from the site of the work by the Contractor, but none shall be deposited on private property without written consent of the property owner. iii. Unsuitable Materials: Unsuitable materials encountered in an excavation shall be removed as directed by the Owner's representative, backfilled with suitable material and compacted. Unsuitable materials include organic soils, muck, soft and compressible silts and clays and running sands. iv. Undercutting: Undercutting, unless authorized by the Engineer, shall be replaced and compacted, as specified in f. (Fill and Compaction), at the Contractor's expense. If the material, after excavation to subgrade, is found to be soft, spongy or pumping and thus unfit for use as subgrade, such unsuitable material shall be removed to a depth as directed by the Engineer and the subgrade shall be brought to proper elevation by filling with suitable material from excavation or from an approved borrow site. V. Borrow: The Contractor will supply all borrow necessary and will provide all labor and equipment necessary to dig and haul such borrow. The placing of borrow shall be as provided for section f (Fill and Compaction). e. Preparation of Subgrade i. General: Upon completion of site preparation and excavation, scarify to a depth of 12 inches and compact as specified. For areas to receive fill, the compacted subgrade shall be scarified to a depth of four inches prior to placing the fill. f. Fill and Compaction i. General: When and where existing plans and grades require the use of fill to reach the required elevation, the Contractor shall deposit suitable material from previously excavated areas. Such material shall be free from debris, roots, trash, stones, or other harmful substances, and shall be spread in successive layers of loose material not more than 8 inches in depth. Each layer shall be spread uniformly by motor grader or other approved device and rolled with an approved tamping or three -wheeled power roller until thoroughly compacted to 90 percent of maximum density obtained at optimum moisture content, as determined by the A.A.S.H.T.O. Standard Method T-180. When any portion of the fill is constructed on an old road bed, the existing surfaces shall be scarified and manipulated as directed by the Engineer in order that, when compacted, it shall have a uniform density, rd as specified above. Fills shall be shaped and maintained at all times during their construction to prevent an accumulation of standing water in the event of rain. ii. Moisture Conditioning: Moisten or aerate the subgrade and fill material as required to obtain proper compaction. iii. Structural Fill: Compact the subgrade and fill to a minimum of 98 percent ASTM D698 (Standard Proctor) maximum density at optimum moisture content. iv. Granular Fill: Place granular fill on compacted, unscarified fill or subgrade and compact to a minimum of 100 percent, ASTM D698, maximum density at optimum moisture content. V. Pavement Areas: Compact the subgrade and fill material beneath paved areas and shoulders to a minimum 100 percent ASTM D698 maximum density at optimum moisture content. vi. Landscaped Areas: Compact the subgrade and fill to a minimum 98 percent ASTM D698 maximum density at optimum moisture content. Compact topsoil to 85 percent ASTM D698 maximum density at optimum moisture content. g. Finish Grading i. General: Perform finish grading to the lines and grades shown on the drawings. Finished grades should be smooth and uniform and provide positive drainage.. ii. Tolerances: 1. Rough Grade Plus or minus 0.1 foot 2. Finish Grade Plus or minus 0.1 foot iii. Topsoil: The top 4 inches of soil in landscaped areas shall be topsoil. iv. Protection: Protect areas which have been graded from equipment traffic. h. Trenching, Backfilling and Compaction for Utility Systems i. General: Refer to specific utility sections in these specifications for installation requirements. Trench, backfill and compact as specified except as modified herein. ii. Trenching: Trench widths at and below the top of the pipe shall be the minimum necessary for proper installation. Trench banks above the top of the pipe shall be as vertical as practicable. Overdepth excavation shall be backfilled with Class I material and compacted. The Contractor shall provide, at his expense and as directed by the Owner's representative, special bedding material or concrete encasement as may be necessary due to over -width excavation. iii. Depth: Trench to the lines and grades shown on the drawings. Where elevations are not shown, trench to a depth sufficient to provide at least 36 inches of cover above the top of pipe, unless otherwise specified. Grade trenches to provide a constant slope free of sags and high spots. iv. Dewatering: Keep trenches free of water. Include cost of dewatering in unit price bid for pipe. No additional payment for this item is permitted. V. Trench Bracing: Properly brace, sheet and support trench walls as soil conditions indicate and in strict conformance with all pertinent laws and OSHA regulations. Provide adequate bracing and shoring to protect adjacent improvements. Contractor shall provide certification for all premanufactured trench bracing devices prior to any excavation activities. vi. Bedding, Pipe Haunching and Initial Backfill: Tamp to provide firm, even bedding. Excavate bedding material to match the shape of the bottom of the pipe and bell, as detailed in the drawings. Place haunching material so as to provide full bearing around the bottom of the pipe. Place bedding haunching and initial backfill as specified below. vii. Pipe Bedding: 1. P.V.C. Gravity Main - Provide six (6) inches of Class I bedding material compacted to 98 percent ASTM D698 density. Haunching material shall be Class I material compacted to 98 percent ASTM D698 density. Haunching of pipe from invert to springline shall be by hand placement to ensure material is worked under Haunch. Initial backfill shall be Class I to top of pipe (washed 157 stone preferred). 2. D.L.P. and C900/905 PVC Gravity Main - Provide six (6) inches of Class I bedding material compacted to 98 percent ASTM D698 density. Haunching material shall be Class I material compacted to 98 percent ASTM D698 density. Haunching of pipe from invert to springline shall be by hand placement to ensure material is worked under Haunch. Initial backfill shall be Class I to springline of pipe Class I, II or III material to top of pipe. 3. Pressure Main P.V.C. or D.I.P. - Provide six (6) inches of Class I or II bedding material compacted to 98 percent ASTM D698 density. Haunching material shall be Class I or II material compacted to 98 percent ASTM D698 density. Haunching of pipe from invert to springline shall be by hand placement to ensure material is worked under Haunch. Initial backfill shall be Class I or Class II to top of pipe Class I, II or III material from top of pipe to 6-inches above pipe. 4. Service Pipe (Schedule 40) - Provide six (6) inches of Class I or II bedding material compacted to 98 percent ASTM D698 density. Haunching material shall be Class I or II material compacted to 98 percent ASTM D698 density. Haunching of pipe from invert to springline shall be by hand placement to ensure material is worked under Haunch. Initial backfill shall be Class I or II to top of pipe. viii. Backfill: Backfill the remainder of the trench in accordance with paragraphs 2d (Products -Soils) and f. (Fill and Compaction) of this section. Backfill from embedment zone to surface grade may be by hand of mechanical placement. Trench backfill shall be compacted in 8-inch lifts. ix. Foundation: Foundation materials shall be required in wet, yielding and mucky locations. Foundation shall be constructed by removal of wet, yielding or mucky material and its replacement with sufficient Class I material to correct the instability. In areas where foundation is required bedding shall be class I only. X. Backfilling in Traffic Areas (Highways, paved streets, paved parking lots, alleys, driveways, highway and street shoulders) Cel 1. Initial Backfilling of Pipe (Ordinary Bedding for DIP Pipe) a. After preparing the trench for ordinary bedding as described under h. Trenching, Backfilling and Compaction for Utility Systems) of this section, this portion of the pipe trench shall be backfilled with suitable materials (Type 1) under and around the pipe, carefully deposited in uniform layers on both sides of pipe and compacted by hand or pneumatic tampers until backfill reaches one (1) foot above top of pipe. The depth of backfill layers shall be six (6) inches maximum. Each layer of material shall be compacted to a dry density 95 percent of the maximum determined by the Standard Proctor Compaction Test. b. When crushed stone or concrete encasement is used, the initial backfill of suitable materials will not be required. c. The tampers shall be of proper sized to operate between trench wall and pipe without damaging the pipe. 2. Initial Backfilling of Pipe (Crusted Stone Encasement for PVC pipe, DIP in unstable or wet conditions, or crushed stone encasement) a. This portion of the pipe trench shall be backfilled with crushed stone to provide crusted stone encasement. b. When concrete cradle is used, the initial backfill will start at the top of the concrete and then continue as specified above. c. When concrete encasement is used, the initial backfill of crushed stone will not be required. 3. Backfilling Trench to Subgrade After Initial Backfilling (Suitable Materials) a. After initial backfilling has been compacted as specified above, backfill the remainder of the trench in compacted layers not to exceed twelve (12) inches using a mechanical tamper up to the bottom elevation of the pavement structure with suitable materials (Type 2) to be a dry density 95 percent of the maximum determined by the Modified Proctor Compaction Test. Field Quality Control i. Field inspection, sampling and testing will be performed per owner's instructions. ii. An independent soils engineering and testing laboratory shall perform sufficient tests and inspection procedures, to the satisfaction of the Engineer, both in the field and lab to ensure that the provisions of this specification are met. The testing shall be paid by the Contractor. The testing lab shall be approved by the Engineer. After testing is completed and reports are provided, all subgrades below the paving will be examined by the Engineer before any paving is authorized. The responsibility of the soils engineering and testing laboratory is to the Engineer, to whom that firm must promptly, faithfully and accurately report the results of its tests and inspections. The firm must, in addition, work in coordination with the Contractor, making all 7 tests required. The reports must state whether or not the reported results comply with contract requirements. The testing and control firm shall promptly type and deliver all its reports to the Engineer with a copy to the Contractor. 4. PAYMENT a. Payment No separate payment will be made for Excavating, Grading, Trenching and Backfilling. All costs incurred by the contractor for this work should be included in the unit price or lump sum price for the item of work to which it pertains 5. SEEDING AND STABILIZATION OF DISTURBED AREAS a. The seeding and stabilization of all disturbed areas shall conform to the soil erosion design found on plan sheets C 13.0- C 13.3 and the Erosion Control Permit. All seeding shall meet or exceed the standards set forth in the seeding chart found in the plan set. ELECTRICAL SPECIFICATIONS 1. GENERAL a. Scope of work i. The work included under this Section consists of the furnishing of all labor, equipment, supplies and materials, and the performing of all operations necessary to complete the installation of an electrical system for light and power as indicated on the plans, including electrical outlets and connections shown or required for all motors and equipment furnished under other sections of the work together with local control and remote control wiring. The work includes, but is not limited to, trenches, copper wire, conduit, fittings, outlet boxes, junction boxes, pull boxes, switches, receptacles, panelboards, lighting fixtures, lamps, relays, timers, alarms, control centers and lightning arrestors. b. Related Work Specified Elsewhere i. Submittals: See sealed drawings and specifications by Electrical Engineer ii. Wire and Cable: See sealed drawings and specifications by Electrical Engineer iii. Electrical Service: See sealed drawings and specifications by Electrical Engineer c. Reference Standard i. Qualifications 1. All technical drawings submitted will bear the seal of a registered Professional Engineer. The act of sealing each drawing shall be taken to indicate that the sealing engineer has personally reviewed the plans and specifications, and that it is his professional opinion that the material covered in his submission meets or exceeds the requirements of the Contract Drawings and Specifications. 2. Workmanship shall be of the highest quality and all work shall be done by workmen skilled in the trades involved. 3. The term "CONTRACTOR" as used herein, is intended to mean the "General Contractor," or his subcontractor. ii. Standards and Codes 1. All construction, installation, workmanship, equipment and materials shall conform to all act, laws, rules and regulations having jurisdiction in the area where this project is to be located, and to the current edition of the following standards or codes in 2. of this section. 2. National Electrical Code (NEC) National Electrical Manufacturing Assoc.(NEMA) American National Standards Institute (ANSI) National Fire Protection Association (NFPA) Insulated Cable Engineers Association (ICEA) Institute of Electrical & Electronic Engineers (IEEE) Underwriters Laboratories (UL) Electrical Testing Laboratory (ETL) Codes and regulations are to be interpreted as minimum requirements and shall in no way restrict the installation. 3. Allowable Tolerances a. Equipment locations and conduit installation shall follow the layouts shown on the drawings. These layouts, however, are diagrammatic and shall be subject to such changes as may be necessary to complete the installation, to coordinate the work with other trades, or to overcome obstacles encountered during construction. b. The Contractor shall apply for detailed information regarding the position of equipment and outlets that are not dimensioned on the drawings. The final or required locations must be coordinated on the job site with other outlets or other trades. c. Where a major deviation from the drawings is indicated by practical considerations, the Contractor shall submit shop drawings showing all deviations in such detail so as to clearly indicate the necessity or desirability for the change. d. Submittals i. The drawings indicate the extent and general arrangement of the various systems. If any departures from these drawings are deemed necessary by the Contractor, detailed drawings and descriptions of these departures and a statement of the reasons therefore shall be submitted to the Engineer for approval as soon as practicable. No departures from the arrangements shown on the drawings shall be made without prior written approval of the design engineer. ii. Shop drawings and required field drawings shall be submitted to the design engineer for approval as required by the contract documents. Product, Deliver, Storage and Handling i. All materials and equipment furnished and/or installed under this contract shall be received and adequately protected by the Contractor. f. Job Conditions i. It shall be the responsibility of the Contractor to make a physical survey of existing conditions pertaining to this project. ii. The drawings showing the extent and arrangement of the work of the particular trade must be used together with the drawings showing the extent and arrangement of the work of the other trades. The Contractor shall lay out work with due consideration for the other trades and shall be responsible for calling to the attention of the Engineer any interferences encountered and shall be investigated and called to the attention of the Engineer before any equipment is installed and before any material is fabricated. Relocation resulting from interferences shall be made at no additional cost to the Owner. g. Products - Materials i. All materials and equipment, installed under this contract shall be firmly supported and secured to the structure where required. ii. Fastenings to wood shall be by means of wood screws, or bolts; to masonry by means of threaded metal inserts, metal expansion bolts of shields, lag screws or toggle bolts; and to steel by means of metal screws, bolts or welding. No wood or fiber plugs will be permitted. iii. Structural stainless steel angles, channel and flats, rods and hangers; "Unistrut" or "Kindorf' or equal, sheet steel with stainless nuts and fittings shall be provided, as required or detailed, to install and mount electrical equipment. Perforated iron straps shall not be used for outdoor supports. iv. Conduit runs shall be supported with stainless iron clamps. Multiple conduit runs shall be supported preferably by means of "Unistrut" or "Kindorf' sections welded to structural steel. v. Conduit runs overhead to isolated areas may be supported by pipe hangers or process or service piping. Piping shall be of a class, size and span to adequately support the conduit system. Such installation shall require the prior approval of the Engineer. h. Nameplates i. The nameplate shall show the manufacturer's name and location, the manufacturer's shop order number and outline drawings number, the date of manufacture and other information required by code, such as "HIGH VOLTAGE", warnings, voltage, and amperage ratings. ii. All unit equipment shall contain individual unit nameplates. Nameplates shall also be provided on all individual dry type transformers, individual panelboards, control panels, transfer switches, safety switches and combination starters. The nameplate will describe the unit or equipment which is served. Each nameplate will be of suitable height to get at least three lines of 3/16-inch high engraved laminated plastic white -on -black background letters, indicating the function or name of the equipment, as identified on the drawings. iii. All pilot lights will include laminated plastic nameplates with 3/16-inch engraved, white letters on black background indicating what has operated or in what state the controlled load is in. 2. EXECUTION 10 a. Field Quality Control i. The contractor shall test the completed system wiring for faults, and remove any defects prior to final inspection. b. Protection of Completed Work i. The Contractor shall effectively protect his work, materials and equipment from damage during the construction period. All openings into any part of the conduit system, associated fixtures and equipment must be securely covered or otherwise protected. Steel conduit and other ferrous metal supplies shall be stored where they will not be exposed to corrosion. 3. PAYMENT a. No separate payment will be made for Electrical Section. All costs incurred by the contractor for this work should be included in the unit price or lump sum price for the item of work to which it pertains. MECHANICAL SPECIFICATIONS 1. GENERAL a. Scope of Work i. Mechanical work for this project consists of the construction of pipe networks connecting various pumps, blowers and miscellaneous equipment and the installation of said equipment. Industry standards for all pipe fitting and utility line installation shall be adhered to. b. Testing and Quality Assurance i. All lines that are to be pressurized shall be leak tested by filling the lines with clean water and putting the line under a pressure of 150 psig for a minimum of two hours. Lines that will experience gravity flow should be thoroughly flushed and inspected by camera for sagging and infiltration. All manholes shall be vacuum tested to insure water tightness. The engineer of record should be notified of all testing two days prior to the event so that the engineer or his representative can be present. c. HVAC and Plumbing Work i. Plumbing fixtures shall meet all NC Building Code standards. HVAC equipment shall consist of a typical "window unit" sized for the control room and shall meet all requirements per the NC Building Code. d. All mechanical work should follow the latest version of the NC Mechanical Code and all manufacturers' recommendations for equipment installation. CAST -IN -PLACE CONCRETE SPECIFICATIONS 1. GENERAL a. Concrete shall consist of a mixture of Portland cement aggregates and water, proportioned in accordance with the requirements of this specification. Admixtures shall be included with these primary ingredients only when specifically authorized. 2. SPECIAL PRECAUTIONS IN FREEZING WEATHER 11 a. Frozen Aggregates i. Frozen aggregates or aggregates containing lumps of frozen material shall be thawed before using. b. Work in Freezing Weather i. When the temperature falls below thirty-two (32) degrees Fahrenheit, all the materials which enter into the construction of concrete work of any kind are to be thoroughly heated and used while hot. This shall be accomplished by heating the aggregates and water with which the concrete is mixed. As soon as the concrete is placed, it is to be protected from frost, either by backfilling or covering with hay, straw or some similar substance, to a depth of at least one (F) foot. A covering of canvas or boards will not be sufficient, but where steam is available and it is practical to cover all exposed concrete with canvas and introduce steam under the canvas, it will be deemed a sufficient protection. When the temperature falls to or below thirty-five (35) Fahrenheit, no concrete work of any kind is to be done except by special permission of the Engineer, and then strictly according to his directions. Concrete shall be deposited on frosted or frozen subgrade. 3. PROPORTIONS AND CONSISTENCY a. General i. In proportioning concrete materials one (1) bag (sack) of cement shall be considered as being one (1) cubic foot volume and ninety-four (94) pounds weight. b. Aggregates i. The weight per unit volume of the aggregates shall be based on dry and rodded weights determined in accordance with ASTM C-29 latest revision. c. Water i. Total or maximum water shall be considered as that including added water absorbed (surface) water in the aggregates. Water shall be measured by volume or weight. The device for the measurement of water shall be readily adjustable under all operating conditions and shall be accurate to one-half (1/2%) percent or less. d. Cement i. Cement shall be measured by weight when bulk cement is used and where in batching it is necessary to use a portion of a bag. Otherwise for bag cement, the bag weight of ninety-four (94) pounds may be used. Cement shall not be weighed in the same batch box as the aggregates, but a separate scale shall be used. e. Admixtures i. Powdered admixtures shall be measured by weight and liquid admixtures by weight or volume. f. Weighing Hoppers & Scales i. Scales utilized in proportioning shall be either springless dial, multiple beam type, or solid-state digital strain gauge transducer type. Scale gradations shall be no greater than: Aggregate Scales 30 lbs. Cement Scales 6 lbs. Water Scales 6 lbs. All scale indicators shall be enclosed against moisture and dust. Weighing equipment shall be insulated against vibration and movement of other operating 12 equipment in the plant. When the entire plant is running, the scale reading at cut-off shall not vary more than 1% for cement, 1% for water, 1 1/2% for any size of aggregate, nor 1 % for the total aggregate in any batch. g. Consistency i. The consistency of the concrete shall be determined by the slump test, hereinafter referred to, and said mixes shall be of the consistency required by the Engineer; but the ratio of fine aggregate to total aggregate shall be maintained as shown in Table 1. Table I - Recommended Proportions of Aggregates Ratio of Fine (*) to Total Aggregate on Maximum Size of Coarse Basis of Dry, Compacted Columns, Aggregate - Inches Measured Separately Minimum Maximum 3/8" 0.55 0.70 3/4" 0.40 0.60 1" and over 0.30 0.50 (*) Note: The finer the sand, the lower will be the percentage required. 4. MIXING AND DELIVERY a. General i. All concrete under this specification shall be machine mixed, where the volume to be placed is equal to or greater than (1) cubic yard. Hand mixing may be allowed where the volume to be placed is less than (1) cubic yard. b. Mixers i. Mixers shall be stationary or truck mixers and shall conform with ASTM C-94 latest revision. The mixer drum shall be of adequate size to accommodate the maximum batch and shall be rotated at the rate specified by the manufacturer. The mixer shall be equipped with an automatic timing device to prevent discharge of the concrete until the specified mixing time has elapsed. In lieu of an automatic timing device, the Contractor may elect to use a stop watch in the hands of a reliable worker. c. Mixing Time i. The minimum mixing time for batches of one (1) cubic yard capacity or less shall be one (1) minute; for larger capacity of mixes this mixing time shall be increased at the rate of one-half (1/2) minute for each cubic yard or fraction thereof additional capacity. The mixing time shall be measured from the time that all of the materials and one-half (1/2) of the water are in the drum. The water shall not be added faster than consuming ten (10) complete drum revolutions. d. Central Plant Ready Mix Concrete Delivery i. Central Plant Ready Mix Concrete shall be delivered to the work site at the specified consistency in watertight containers in which segregation will not take place and from which the concrete can be discharged freely. Delivery Period 13 i. Central Plant Ready Mix Concrete shall be delivered to the work site and pouring begun within a period of one and one half (1 1/2) hours after the introduction of mixing the water to the dry materials. f. Cold Weather Delivery i. Concrete delivered in out of door temperature lower than forty (40) degrees shall arrive at the work having a temperature of not less than sixty (60) degrees Fahrenheit (F), nor greater than one hundred (100) degrees F. g. Hand Mixing i. Hand mixing shall be permitted when the amount of concrete required for any job is less than one (1) cubic yard. Hand mixed concrete shall be mixed on a watertight platform or in a mortar box in batches not to exceed 1/3 cubic yards each. The aggregate shall first be spread in a uniform layer over which the required quantity of cement shall be evenly distributed. The entire batch shall be turned with shovels until the ingredients are thoroughly blended before adding the water. After adding the proper amount of water, the batch shall again be turned with shovels until a uniform consistency is obtained. Methods of hand mixing which allow the loss of mixing water will not be permitted. 5. INSPECTION a. General i. Proper facilities shall be provided for the inspection and sampling of concrete at the mixing plant, loading plant, and place of delivery. ii. The manufacturer shall afford the inspector, without charge to the Owner, all reasonable facilities for securing samples to determine if the concrete is being furnished in accordance with the requirements of this specification. All inspection and sampling shall be so conducted as not to interfere unnecessarily with the manufacture and delivery of the concrete. b. Handling and Placing Concrete i. No concrete shall be used which does not reach its final position in the forms within one (1) hour after water is first added to the mix, except when concrete is continually agitated, when the time may be extended to one and one-half (1 1/2) hours. Concrete shall be placed so as to avoid segregation of the materials and the displacement of the reinforcement. The use of long chutes for conveying concrete from the mixer will be permitted only on written authority of the Engineer. In case an inferior quality of concrete is produced by the use of chutes, the Engineer may order discontinuance of their use and the substitution of a satisfactory method of placing. Open troughs and chutes shall be of metal or metal lines; where steep slopes are required; the chutes shall be equipped with baffle boards or be in short lengths that reverse the direction of movement. All chutes, troughs and pipes shall be kept free from coatings of hardened concrete by thoroughly flushing with water after each run; water used for flushing shall be discharged clear of the concrete already in place. Concrete shall not be dropped a distance of more than five (5) feet, and special care shall be taken to fill each part of the form by depositing the concrete as near final position as possible. The coarse aggregate shall be worked back from the face 14 and the concrete forced around the reinforcement without displacing the bars. After initial set of the concrete, the forms shall not be jarred and no strain shall be placed on the ends of the projecting reinforcement. Concrete shall be compacted by continuous working with a suitable tool or by vibrating the forms in a manner acceptable to the Engineer; the mortar shall be flushed to the surface by the use of a suitable spading tool. If puddling cannot be done because of the obstruction of reinforcement or other cause, compacting shall be accomplished by vibrating the form in a manner satisfactory to the Engineer. Concrete shall be placed in horizontal layers not more than twelve (12") thick, except as hereinafter provided. When less than a complete layer is placed in one operation, it shall be terminated in a vertical bulkhead. Each layer shall be placed and compacted before the preceding batch has taken initial set to prevent injury to the green concrete and avoid surfaces of separation between the batches. Each layer shall be compacted so as to void the formation of a construction joint with a preceding layer which has not taken initial set. When placing of concrete is temporarily discontinued, the concrete, after becoming firm enough to sustain its form, shall be cleaned of laitance and other objectionable material to a sufficient depth to expose sound concrete. To avoid visible joints as far as possible upon exposed faces, the top surface of the concrete adjacent to the form shall be smoothed with a trowel. Where a "Feather Edge" might be produced at a construction joint, inset form work shall be used to form the preceding layer so that the thickness of the edge shall be not less than six (6") inches. Work shall not be discontinued within eighteen (18") inches thick, in which case, if permitted by the Engineer, the construction joint may be made at the underside of the coping. Construction joints shall be placed across regions of low shearing stress, in locations which will be hidden from view to the greatest possible extent, and at only the locations shown on the plans or as directed by the Engineer. All concrete shall be placed so as to be properly finished and curing begun during the daylight hours. At no time shall concrete be placed which will require the finishing, etc., to be performed by artificial light. Paving operations shall be as scheduled by the Engineer. 6. FINISHING AND CURING OF CONCRETE a. Finishing i. Concrete for curb, curb and gutter, sidewalk and driveways shall have a broomed finish. This finish shall be accomplished as follows: The surface shall be screened and tamped with a special tool to force the coarse aggregate away from the surface, floated to bring the surface to the required finish level, steel - troweling to an even smooth surface and brooming with a fibre -bristle brush. The surface shall be of uniform texture. b. Curing i. Curing shall be accomplished by preventing loss of moisture, rapid temperature change, and mechanical injury or injury from rain or flowing water for a period of 7 days when normal Portland cement has been used or 3 days when high - early -strength Portland cement has been used. Curing shall be started as soon after placing and finishing as free water has disappeared from the surface of the 15 concrete. Curing may be accomplished by any of the following methods or combination thereof, as approved. Moist Curing i. Uniformed surfaces shall be covered with burlap, cotton, or other approved fabric mats, or with sand and shall be kept continually wet. Forms shall be kept continually wet and if removed before the end of the curing period, curing shall be continued as on uniformed surfaces, using suitable materials. Burlap shall be used only on surfaces which will be unexposed in the finished work and shall be in two layers. d. Waterproof -Paper Curing i. Surfaces shall be covered with waterproof paper lapped 4 inches at edges and ends and sealed with masting or pressure -sensitive tape not less than 1 1/2 inches wide. Paper shall be weighted to prevent displacement, and tears and holes appearing during the curing period shall be immediately repaired by patching. e. Membrane -Curing Method i. The entire exposed surfaces shall be covered with a pigmented membrane - forming curing compound approved by the Engineer. The curing compound shall be applied in two coats by hand operated pressure sprayers at a coverage rate of approximately 200 square feet per gallon for both coats. The second coat shall be applied in a direction approximately at right angles to the direction of application of the first coat. The compound shall form a uniform, continuous, coherent film that will not check, crack, or peel and shall be free from pinholes or other imperfections. Concrete surfaces to which membrane -curing compounds have been applied shall be adequately protected for 7 days from pedestrian and vehicular traffic and from any other action which might disrupt the continuity of the membrane. Any area covered with curing compound and damaged by subsequent construction operations within the 7-day curing period shall be re -sprayed at no additional expense to the Owner. f. Sampling and Testing i. General 1. All sampling, curing and testing of Portland Cement concrete shall be in accordance with the current ASTM designation applicable to each case as listed in the subsections. Not less than three cylinders shall be taken for testing at any one time. Unless otherwise directed by the Engineer, three cylinders shall be taken for breaking at seven days and three cylinders taken for breaking at twenty-eight (28) days from each batch to be tested. The cost of concrete for samples is to be considered incidental testing company. The Owner will pay the costs of the initial tests. Any retests will be paid by the Contractor. ii. Sampling Fresh Concrete 1. C 172 - Latest Revision iii. Obtaining Drilled Cores 1. C42 - Latest Revision iv. Molding and Curing Specimens 1. C31 - Latest Revision v. Compressive Strength 16 1. C39 - Latest Revision vi. Flexural Strength 1. C78 - Latest Revision vii. Slump 1. C 143 - Latest Revision viii. Air Content 1. C 173 or C231 - Latest Revision ix. Unit Weight Yield 1. C138 - Latest Revision x. Setting of Mortar 1. C 191 or C266 - Latest Revision 7. PAYMENT a. General i. No separate payment for concrete will be made. II. GENERAL MATERIALS 1. DUCTILE IRON PIPE a. All ductile iron pipe will conform to the latest version of ANSI/AWWA C151/A21.5I and be either flanged joint or mechanical joint pipe. All fittings will conform to the standards found in the Appendix I of this specification from American Ductile Iron Pipe. b. Appendix Reference - Appendix I tab 1. 2. STAINLESS STEEL PIPE a. All stainless steel pipe shall be schedule 40 304 stainless steel and meet the standards or ASTM A-312/ASME SA-312 b. For more information on stainless steel pipe and tubing refer to the specifications from Independent Pipe and Supply Corp found in Appendix I tab 2. c. Appendix Reference - Appendix I tab 2. 3. C-900 AND C-905 PVC PIPE a. All C-900 and C-905 pvc pipe shall conform to the following standards: i. ASTM D 1784 ii. ASTM 477 iii. All other applicable standards for pressure pipe. iv. Appendix Reference — Appendix I tab 3. 4. SCHEDULE 80 PVC PIPE a. All schedule 80 PVC pipe and fittings shall conform to the following standards: i. ASTM D 1784 ii. ASTM D 1785 iii. ASTM D 2464 OR ASTM D 2467 PVC iv. ASTM D 2467 v. ASTM D 2564 vi. ASTM F 1668 17 vii. NSF STANDARD 14 viii. NSF STANDARD 61 ix. Note: Latest revision of each standard applies. x. Refer to the manufacturer's suggested specification form Charlotte Pipe and Foundry Company as meeting these standards. Pipe supplied shall be equal or better to the materials included in Appendix I tab 5. xi. Appendix Reference - Appendix I tab 4. III. EQUIPMENT 1. PUMPS a. Equalization Tank Pumps i. Equalization Tank Pumps shall be Flygt np3102, 5 hp submersible pumps or equivalent. ii. Design Point: 450 gpm @ 20' TDH iii. Appendix Reference - Appendix I tab 5. b. Wasting/Rescreening Pumps i. Wasting/Rescreening Pumps shall be Flygt NP3085, 2.2 hp submersible pumps or equivalent. ii. Operating Point - 75 gpm @ 25' TDH iii. Appendix Reference - Appendix I tab 6. 2. BLOWERS a. DIGESTER AND EQUALIZATION BLOWERS i. Equalization Blower package shall be Aerzen GM 25S Delta positive displacement rotary lobe blowers (or Kaeser equivalent) capable of producing 488 SCFM at a differential pressure of 5.7 psig. ii. Digester Blower packages shall be Aerzen GM 30L Delta positive displacement rotary lobe blowers (or Kaeser equivalent) capable of producing 785 SCFM at a differential pressure of 5.9 psig iii. Appendix Reference - Appendix I tab 7. 3. EQ AND DIGESTER MEDIUM BUBBLE DIFFUSERS a. Medium bubble diffusers shall be manufactured by Environmental Dynamics, Inc. Equivalent products may be considered. b. The digester diffuser system shall be capable of 40 scfm for 1000 cu ft of tank volume based on mixing. c. The equalization diffuser system shall be capable of 20 scfin for 1000 cu ft of tank volume based on mixing. d. Associated piping and hardware shall be as detailed in the manufacturer's literature. e. Appendix Reference - Appendix I tab 8. 4. VALVES a. PVC BALL VALVES i. General 1. Type-21 Ball Valves ii. Scope 1. All requirements are for PVC, CPVC, PP & PVDF Type-21 Ball Valves and accessories. iii. Materials 1. U-PVC — Conforming to ASTM D1784 Cell Classification 12454 A 2. CPVC — Conforming to ASTM D1784 Cell Classification 23567 A 3. Polypropylene — Conforming to ASTM D4101 Cell Classification PP0210B67272 4. PVDF — Conforming to ASTM D3222-91A Cell Classification Type I1 5. FKM — Viton® Fluorocarbon Rubber 6. EPDM — Ethylene Propylene Diene Terpolymer Rubber 7. PTFE — Teflon® Polytetrafluoroethylene 8. 3.0 Type-21 Ball Valves: 9. All Type-21 ball valves sized 1/2" — 6"shall be of True -Union design with 2-way blocking capability. PTFE seats shall have elastomeric backing cushions to provide smooth even stem torque and to compensate for wear. Valves shall feature molded ISO mounting top flange for actuation installation and Panel Mount feature on bottom of valve for securing in -line. The handle shall double as the spanner wrench for maintenance and carrier adjustment. iv. Operators 1. Type-21 1/2" — 6" (Lever Type standard) 2. Lever Handle to be Asahi Standard valve handle Red color. v. Approved Manufacturer 1. Type-21 Ball Valves shall be provided by Asahi/America, Inc. of Malden, MA with no approved equals. Manufacturer must be ISO- 9001 certified. vi. Working Temperature: 1. Valves shall have a pressure rating of: a. 230 psi at 700 F sizes 1/2" — 3" PVC, CPVC, PVDF (Soc, Thd or Butt) b. 150 psi at 700 F sizes 1/2" — 6" PP, 4 — 6" PVC, CPVC, & PVDF c. 150 psi at 700 F sizes 1/2" — 6" PVC, CPVC, PP & PVDF (Flanged) vii. Accessories: 1. Stem Extensions a. Stem extensions where required should be designed, built and provided by the Asahi/America, Inc., and be 1 of 3 styles: 19 i. Style BV-A Two piece extension with outer housing 100% sealed either free standing or supported design. ii. Style BV-B Single piece extension either free standing or supported design iii. Style BV-P Single piece Panel Mount Extension made of PVC b. Minimum Length = 4" c. Maximum Length = 12" d. Not Available for 4" or 6" Valves viii. Actuation 1. Actuation where required should be designed, built and provided by Asahi/America, Inc., and be either pneumatic (Series 79P) or electric (Series 83, 94, or 92) type. All actuation accessories to be provided and installed by Asahi/America, Inc. in accordance with manufacturers requirements. ix. Locking Devices 1. Where required locking devices can be installed over the valve handle to prevent unauthorized operation of the valve. x. Operating Nuts 1. Where required 2" square operating nuts can be installed in place of valve handle. 2. Materials of construction — Annodized Aluminum. xi. Certifications: 1. NSF-61 2. PVC/EPDM and PVC/FKM models shall have NSF-61 Certification for use in drinking water applications. xii. Installation Procedures 1. All valve joints shall be prepared using the preferred joining method for the valve material and installation type in accordance with all requirements put forth in the Type-21 Operation & Maintenance manual. All accessories should be installed in accordance with the manufacturers requirements as well as any facility requirements. 2. Appendix Reference - Appendix I tab 9. b. Butterfly Valves i. Butterfly Valves shall be Keystone resilient seated butterfly valves. ii. Shutoff rating shall be 250 psi. iii. Body shall be ASTM-A 126 Class B Cast Iron iv. Valve stem shall be 416 SS v. Disc shall be Aluminun ASTM B 148 UNS vi. Appendix Reference - Appendix I tab 10. 20 5. BALL CHECK VALVES a. General i. Ball Check Valves b. Scope i. All requirements are for PVC, CPVC, Polypropylene & PVDF True -Union and Single Union Ball Check Valves and accessories. c. Materials i. U-PVC — Conforming to ASTM D 1784 Cell Classification 12454 A ii. CPVC — Conforming to ASTM D1784 Cell Classification 23567A iii. Polypropylene — Conforming to ASTM D4101 Cell Classification PP0210B67272 iv. PVDF — Conforming to ASTM D3222-91A Cell Classification Type II v. FKM — VitonR Fluorocarbon Rubber vi. EPDM — Ethylene Propylene Diene Terpolymer Rubber vii. PTFE - Polytetrafluoroethylene d. Valves i. Ball Check valves shall be PVC, CPVC, PP or PVDF body with EPDM, FKM or PTFE seals. Valves shall be of solid thermoplastic construction, and be designed with an elastomeric uniseat/seal for tight shut-off under pressure. Sizes 1/2" — 2" shall be true union, and sizes 3" & 4" shall be single union. Approved Manufacturer i. Valves shall be provided by Asahi/America, Inc. of Malden, MA with no approved equals. Manufacturer must be ISO-9001 certified. f. Pressure Vs. Temperature i. Valves shall have a pressure rating o£ 150 psi at 70' F sizes 1/2" — 2" 100 psi at 70' F sizes 3" & 4" g. ACCESSORIES: i. SS Spring 1. Valves shall be capable of being machined to accept a 316 SS Spring or PTFE Coated 316 SS spring where required. A minimum 10 psi inlet pressure is required to "crack" open the valve with this option. 2. Foot Valve Screen 3. Valves shall accept the option of a PVC Foot valve screen on the inlet side of the valve for use in applications where the valve is in a tank on the suction side of the pump to protect against foreign material entering the system. h. Certifications i. NSF-61 PVC/EPDM and PVC/FKM models shall have NSF-61 Certification for use in drinking water applications. Installation Procedures i. All valve joints shall be prepared using the preferred joining method for the valve material and installation type in accordance with all requirements put forth in the Ball Check Valve Operation & Maintenance manual. All accessories should be installed in accordance with the manufacturer's requirements as well as any facility requirements. 21 j. Appendix Reference - Appendix I tab 11. 6. WAFER CHECK VALVES AND SWING CHECK VALVES a. The check valve shall be a wafer style (flangeless) swing check design utilizing a torsional spring to assist in faster closure. The valve must be capable of gravity closure should the loss of spring tension occur when system back pressure is present. b. Body/Seat The body shall be of one-piece construction and shall (1) possess a machined dovetail groove for elastomer and polymer seals, or (2) possess an integral metal seat machined into the body when metal -to -metal seats are required. The resilient seals shall not be vulcanized to facilitate seat retention. The resilient seals shall be field replaceable. The resilient seals shall provide positive shut-off at both low and high pressure. c. Disc The valve shall utilize a one-piece disc/arm assembly. The disc shall completely cover the seal when in the closed position to provide positive seal regardless of disc orientation. d. Disc/Stem Connection The stem shall possess a double "D" design that when mated to the corresponding disc/arm assembly bore provided positive connection. e. Swing check valves shall be by Asahi America or Mueller and allow for horizontal or vertical installation. Valve bodies may be cast iron or PVC f. Appendix Reference - Appendix I tab 12. 7. GATE VALVES a. The resilient seat gate valves shall fully comply with the latest revision of AWWA C509, and shall also be UL listed and FM approved. The valves shall be tested and certified to ANSI/NSF 61. b. The valve shall have a 250 psig working pressure. c. The valve type shall be NRS (non -rising stem) or OS&Y (outside screw & yoke) as specified. d. The valve shall have an arrow cast on the operating nut or handwheel showing opening direction. The direction of opening shall be as specified. e. The NRS valves shall be provided with a 2" square operating nut and OS&Y valves shall be provided with a handwheel. The bolt that attaches the operating nut to the stem shall be recessed into the operating nut so as not to interfere with valve wrench operation. f. The valves shall have bolts and nuts for the stuffing box and bonnet with one of the following compositions: g. Steel, ASTM A-307, Grade B zinc plated. h. Type 304 stainless steel. i. Type 316 stainless steel. j. The valve stem shall be made of bronze ASTM B-132 alloy C67600 bar stock material. The stem shall have at least one "anti -friction" thrust washer above and below the stem collar to reduce operating torque. The design of the NRS valve stem shall be such that if excessive input torque is applied, stem failure shall occur above 22 the stuffing box at such a point as to enable the operation of the valve with a pipe wrench or other readily available tool. The stem material shall provide a minimum 70,000psi tensile strength with 15% elongation and yield strength of 30,000psi. Valves with cast stems or two piece stem collars are not acceptable. k. The NRS valves shall have a stuffing box that is o-ring sealed. Two o-rings shall be placed above and one o-ring below the stem thrust collar. The thrust collar shall be factory lubricated. The thrust collar and its lubrication shall be isolated by the o-rings from the waterway and from outside contamination providing permanent lubrication for long term ease of operation. Valves without a stuffing box are unacceptable. Valves without at least three stem o-rings are also unacceptable. 1. The valve body, bonnet, stuffing box, and disc shall be composed of ASTM A-126 Class B grey iron or ASTM A395 or A536 ductile iron. The body and bonnet shall also adhere to the minimum wall thickness as set forth in Table 2, section 4.3.1 of AWWA C509. m. The valve disc and guide lugs must be fully (100%) encapsulated in SBR ASTM D2000 rubber material. The peel strength shall not be less than 75 pounds per inch. Guide caps of an acetal bearing material shall be placed over solid guide lugs to prevent abrasion and to reduce the operating torque. n. The valves shall have all internal and external ferrous surfaces coated with a fusion bonded thermosetting powder epoxy coating of 10 mils nominal thickness. The coating shall conform to AWWA C550. o. The tapping valves shall have an inlet flange conforming to ANSI B 16.1 Class 125 for attachment to a tapping sleeve or cross. In addition, the valve inlet flange shall have a machined projection or raised face complying with MSS SP-60 for accurate alignment to the mating recess in the tapping sleeve flange. The seat opening of the tapping valves shall be at least .30" larger than the nominal pipe size to permit full diameter cuts. p. The valves shall be warranted by the manufacturer against defects in materials or workmanship for a period of ten (10) years from the date of manufacture. The manufacturing facility for the valves must have current ISO certification. q. The NRS valves shall be MUELLER® A2360 series or approved equal. r. The OS & Y valves shall be MUELLER® R2360 series or approved equal. s. The NRS tapping valves shall be MUELLER® T2360 series or approved equal. t. Note: Valves 2 " and 2-112 " are not covered under A WWA C-509. u. Appendix Reference - Appendix I tab 13. 8. PROCESS CONTROL EQUIPMENT a. LEVEL FLOAT SWITCHES i. Level float switches shall be Conery 2900 Narrow Angle float switches, single pole, 16 AWG 3, Type SJOW-300 VOLT; Or, ii. Meyers Level Float Switch, AWG 3, Type SJOW-300 VOLT iii. Appendix Reference - Appendix I tab 14. 23 9. SUBMERGED MEMBRANE UNITS a. Submereged membrane units shall be Kubota SP600, 0.4 micron membranes. Each membrane cassette shall have 60 membrane modules with a combined surface area of 600 square meters.. b. Appendix Reference - Appendix I tab 15. 9. GLASS LINED TANKS a. Glass lined tanks shall be Tarsco glass fused carbon steel tanks. Tanks shall be delivered "turn -key" with erection, foundation design and installation by the manufacturer. b. Appendix Reference — Appendix I tab 16. 24 mg� Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 PLURIS HAMPSTEAD WWTF APPENDIX I ADENDMUM TO THE PROJECT SPECIFICATIONS MANUFACTURERS' INFORMATION AND LITERATURE ���►►► { { i r r rrrr�� �N CAR�'�� . FE ' Si ••.�i S L �r 02 72 DEL •• C. G� ���r1r111111{{{�� 3-13-21 gall ant m cGyah oo .corn tel 910.448.1046 P.Q. Box 4039 Surf City, NC 28445 TABLE OF CONTENTS .., DUCTILE IRON PIPE 1 SS PIPE 2 C-900 AND C-905 PVC PIPE 3 SCHEDULE 80 PVC PIPE 4 EQUALIZATION PUMPS 5 WASTING/RESCREENING PUMPS 6 POSITIVE DISPLACEMENT BLOWERS 7 MEDIUM BUBBLE DIFFUSERS 8 PVC BALL VALVES 9 BUTTERFLY VALVES 10 BALL CHECK VALVES 11 WAFER CHECK VALVES AND SWING CHECK VALVES 12 GATE VALVES 13 FLOAT SWITCHES 14 MEMBRANE CASSETTES 15 GLASS LINED TANKS 16 DUCTILE IRON PIPE Specifications for Ductile Iron Pipe & Fittings dNDEX PART 1 — GENERAL 1.1 THE REQUIREMENT A. General B. Manufacturer 1.2 REFERENCE SPECIFI TIONS CODES AND STAbLDARDS A. Commercial Standards 1.3 CQAT—RACTQR 4aUM=Lgj A. Shop Drawings/Lay Schedules B. Certifications C. Sample Costs 1.4 29ALITYASSMRANCE A. Inspection B. Plant Access C. Tests D. Test Costs E. ISO/Third Party Inspection F. Factory Hydrostatic Test G. Affidavits PART 2 — PRODUCTS 2'.1 kgNERAL A. Standards B. Markings C. Laying Lengths 2.2 EXPE DESIGN A. Design Parameters B. Minimum Pipe Class 2.3 JOINT DESIGN A. General B. Push -on Joints C. Restrained Joints D. Flanged Joints — Pipe E. Flanged Joints— Fittings F. Welded -on Thrust Collars G. Mechanical Joints H. Grooved Joints 2.4 FITTINGS A. General B. Cement Lining C. Buried Service Fittings D. Aboveground Service Fittings 2.5 WELDED -ON QMTLETS A. Outlet Size and Parent Pipe Sizes B. Outlet Joint Types C. Design D. Quality Assurance 6 CEMENT -MORTAR LINING A. Cement -mortar Lining for Shop Application B. Lining Thickness C. Seal Coating or Non -seal Coating of Cement -mortar Lining Commentary A. Buried Ductile Iron Piping B. Aboveground Ductile Iron Piping 1.1 THE REOUIREMENT A. General: The CONTRACTOR shall furnish and install ductile iron pipe and all appurtenances, complete in place, all in accordance with the requirements of the Contract Documents. Where standards, specifications, or methods are cited without dates, the reference shall be construed to apply to the latest revision in effect at the time of contract. B. Manufacturer: The term "MANUFACTURER" shall mean the party that manufactures, fabricates, or produces materials or products. • Option 1• All 30-inch through 64-inch ductile iron pipe shall be the product of one manufacturer experienced in manufacturing pipe of the size, class, and quantity specified herein. The pipe manufacturer shall have manufactured 30-inch through 64-inch ductile iron pipe for a minimum of five (5) years and have a successful performance record in the USA on projects of comparable magnitude. Option 2: All 30-inch through 64-inch ductile iron pipe shall be the product of one manufacturer experienced in manufacturing pipe of the size, class, and quantity specified herein. The pipe manufacturer shall have manufactured 30-inch through 64-inch ductile iron pipe for a minimum of five (5) years. Prior to = (or manufacture) the pipe manufacturer upon request shall submit to the OWNER or OWNER's ENGINEER a reference list for at least five (5) projects of comparable magnitude. This list shall include the following information: Location of Project; Quantity, Size, and Class; Owner, Address, Contact Name, and Phone. ",2 REFERENCE SPECIFICATIONS, CODES, AND STANDARDS A. Commercial Standards: ANSI/AWWA C104/A21.4 Cement -mortar Lining for Ductile Iron Pipe and Fittings for Water ANSI/AWWA C105/A21.5 Polyethylene Encasement for Ductile Iron Pipe Systems ANSI/AWWA C110/A21.10 Ductile Iron and Gray Iron Fittings, 3-in, through 48-in. for Water and Other Liquids ANSI/AWWA C111/A21.11 Rubber Gasket Joints for Ductile Iron Pressure Pipe and Fittings ANSI/AWWA C115/A21.15 Flanged Ductile Iron Pipe with Ductile Iron or Gray Iron Threaded Flanges ANSI/AWWA C150/A21.50 Thickness Design of Ductile Iron Pipe ANSI/AWWA C151/A21.51 Ductile Iron Pipe, Centrifugally Cast for Water ANSI/AWWA C153/A21.53 Ductile Iron Compact Fittings, 3-in, through 24-in. and 54-in. through 64-in. for Water Service ANSI/AWWA C600 Installation of Ductile Iron Water Mains and their Appurtenances ANSI/AWWA C606 Grooved and Shouldered Joints ANSI/AWS D11.2 Guide for Welding Iron Castings Note: Hereafter in this specification the specific referenced ANSI/AWWA standards are referred to either by their full description as in the first column of the above standards list, or only by their abbreviated AWWA C designation (e.g. AWWA C151 is meant to refer to ANSI/AWWA C151/A21.51, etc.). 1.3 CONTRACTOR SUBMITTALS A. Shop Drawings/Lay Schedules: The CONTRACTOR upon request shall submit catalog cuts of pipe and fittings in accordance with the requirements of this Section: 1. Certified dimensional drawings of all valves, fittings, and appurtenances. 2. Certified dimensional drawings of joints, showing the manufacturer's allowable deflections. 3. Copies of the manufacturer's approved installation instructions for the types of joints being used. 4. Optional For pipe 42 inches in diameter and larger, lay schedules that indicate the type of pipe, fitting, or special, and the location and the direction of each of these components in the completed line shall be provided. In addition, the lay schedule shall include: the pipe stationing at all changes in grade or horizontal alignment; all elements of curves and bends, both in horizontal and vertical alignment; and the limits of each reach of restrained joints or concrete encasement. B. Certifications: Upon request the CONTRACTOR shall furnish a certified affidavit of compliance for all pipe and other products or materials furnished under this Section, as specified in the referenced standards and as specified in Section 1.4 — Quality Assurance. C. Sample Costs: All expenses incurred in making samples for certification of specified tests shall be borne by the MANUFACTURER. 1.4 OUALITY ASSURANCE A. Inspection: All pipe shall be subject to inspection at the place of manufacture, in accordance with the provisions of the referenced standards, as supplemented by the requirements herein. B. Plant Access: During the manufacture of the pipe, the ENGINEER shall be given access to all areas where manufacturing and testing is in process and shall be permitted to make all inspections necessary to confirm compliance with the Specifications. C. Tests: Except as modified herein, all materials used in the manufacture of the pipe shall be tested in accordance with requirements as applicable. D. Test Costs: The MANUFACTURER shall perform said material tests at no additional cost to the OWNER. The ENGINEER shall have the right to witness all testing conducted by the MANUFACTURER, provided that the MANUFACTURER's and CONTRACTOR's schedule is not delayed for the convenience of the ENGINEER. E. ISO/Third Party Inspection: OPTION 1: All pipe material suppliers shall be ISO 9001:2000 registered or provide the services of an Independent Inspection Agency. ISO 9001:2000 registration shall have been certified by a qualified ISO registrar. Prior to the start of manufacturing, any manufacturer not meeting the ISO registration requirements shall submit to the OWNER or OWNER's ENGINEER, for approval, a list of qualifications for a minimum of three (3) Independent inspection agencies. These qualifications shall include, but are not limited to, the following: o List of project references for projects of similar type and size o Resumes for inspection and testing personnel o Capacities for chemical and mechanical testing of material specimens o Frequencies for all instrument and testing equipment certifications The independent testing agency will be responsible for observing, verifying, and documenting all quality assurance testing for the production of pipe material produced for this project. Independent inspection agency shall ensure that all pipe sections produced for this project have traceability such that each individual pipe section can be referenced to the following chemical, mechanical, and performance tests: o Chemisty ■ Ladle Number ■ Ladle Chemistry o Mold Number ■ Mold Production History o Bracketed Mechanical Testing ■ Tensile Yield ■ Elongation ■ Charpy Test o Hydrostatic Proof Test ■ Chart Recorder Graph ■ Proof Test Pressure o Annealing ■ Annealing Furnace Number ■ Horizontal Continuous Annealing Ovens, Record Pipe Flow Through Speeds ■ Horizontal Annealing Ovens, Record Pipe Rotation Speeds ■ Vertical Stationary Annealing Ovens, Record Position of Pipe in Oven ■ Chart Recorder Graph of Time and Temperatures During Annealing Process e Pipe Weight o Lining/Coating/Finishing ■ Cement Analysis ■ Sand Cement Ratio ■ Curing Temperature and Humidity Records Prior to the start of pipe manufacture, the independent testing agency shall review all calibration certifications for all measuring instruments (e.g., weight scales, tape measures, dial gage indicators, tensile tester load cells, etc.) used to ensure the quality of the pipe and if necessary perform certification tests in accordance with the National Institute of Standards and Technology. The independent testing agency shall verify that written procedures and job training records are available for operations personnel for each production operation, including, but not limited to, raw material processing, melting, pipe casting, annealing, testing and inspection, lining, coating, etc. At all times the independent inspection agency shall verify compliance with these written procedures and these specifications. During pipe manufacture, the independent inspection agency shall provide adequate qualified personnel to facilitate a thorough and complete observation of the pipe's production from raw materials through final shipment. The independent inspection agency shall observe, review and document all tests required by AWWA/ANSI C151/A21.51 and these specifications performed by the manufacturer. The independent inspection agency shall also be responsible for performing verification tests on materials and samples to support the results of manufacturer -performed testing. The table below indicates the required tests to be performed by the manufacturer and frequency of observations and retesting for the independent testing agency. Table No. 1 Raw Materials Analysis of chemical content Review daily of metallics, coke, fluxes, silicon Cupola Analysis of chemical content Observed tests: every 30 minutes of molten stream Verification tests: retest one (1) each day Analysis of chemical content Observed tests: every ladle after inoculation Verification tests: retest one (1) sample out of every five (5) Post Annealing Visual inspection Observed tests: every pipe Dimensional verification Observed tests: every pipe Verification tests: retest one (1) pipe out of every ten (10) Mechanical properties Observed tests: each test verification (tensile, impact, Verification tests: retest one (1) hardness) sample out of every ten (10) Microstructure Observed tests: each test Hydrotesting Hydrostatic proof test Observed tests: each pipe Lining Visual inspection Observed tests: each pipe Lining thickness testing Final Inspection Visual inspection Verification tests: each pipe shall be visually inspected and stamped with the inspector stamp The independent inspection agency shall verify that all test results of the manufacturer and those retests performed by the independent testing agency are referenced to each individual pipe section for traceability in the future. This information shall be in a suitable format that, at the request of the owner or owner's engineer, may be downloaded into a spreadsheet format. .JPTION 2: All pipe material suppliers shall be ISO 9001:2000 registered or provide the services of an independent inspection agency. Prior to the start of manufacturing, any manufacturer not meeting the ISO registration requirements shall submit to the OWNER or OWNER's ENGINEER the name of an independent inspection agency for approval. The independent inspection agency shall be responsible for sample monitoring of chemical and mechanical tests, sample visual inspection of quality assurance tests performed on in -process pipe and fittings, and a sample visual and dimensional inspection on finished product for this project. A certified inspection report from the independent inspection agency of all witnessed tests shall be supplied to the owner or owner's engineers within ten (10) days f completion of pipe manufacturing. Chemical samples shall be taken from each ladle of iron, and the manufacturer's chemical control limits shall be maintained for at least the following elements: carbon, sulfur, phosphorus, silicon, magnesium, chromium, manganese, tin, aluminum, cerium, copper, and lead. When chemical values fall outside the manufacturer's control limits, additional mechanical property testing shall be performed to assure minimum mechanical properties are met. F. Factory Hydrostatic Test: All pipe shall be subject to a factory hydrostatic test of at least 500 psi for a period of not less than 10 seconds. For 30 inches and larger, the pressure will then be elevated to a peak pressure that induces a stress in the pipe wall equivalent to 75% of the minimum specified yield strength of ductile iron (42,000 psi) as calculated by the following formula: P=Lfst D Where: p = peak hydrostatic pressure fs = 31,500 psi, stress in pipe wall during hydrostatic test, which shall be 0.75 times the minimum yield strength of the ductile iron in tension (42,000 psi) = nominal wall thickness, in. D = outside diameter, in. G. Affidavits: Upon request the CONTRACTOR shall submit affidavits of compliance from the MANUFACTURER for the following: 1. Ductile iron pipe in accordance with the requirements of AWWA C151 and these specifications. 2. Cement -mortar lining of ductile iron pipe, specials, and fittings in accordance with the requirements of AWWA C104 and these specifications. 3. Polyethylene encasement for ductile iron piping in accordance with AWWA C105 (if specified). 4. Rubber gasket joints for ductile iron pressure pipe and fittings in accordance with the requirements of AWWA C111 and these specifications. 5. Charpy impact testing of ductile iron used in the manufacture of pipe shall be performed in accordance with AWWA C151. The minimum corrected absorbed energy (ft.-lb.) shall be as follows: 7 ft.-lb. at 70OF + 10°F 6. Low -temperature impact tests shall be made from at least 10% of the test pipe to assure compliance. The minimum corrected absorbed energy (ft.-lb.) shall be as follows: 3 ft-lb at —40OF (°C) 7. The affidavits of compliance shall be certified by a registered professional engineer. PART 2 - PRODUCTS 2.1 GENERAL A. Standards: Ductile iron pipe shall conform to AWWA C151, subject to the following supplemental requirements. The pipe shall be of the diameter and class shown, shall be furnished complete with rubber gaskets as indicated in the Contract Documents, and all specials and fittings shall be provided as required under the Contract Documents. The ductile iron pipe, specials, and fittings shall be manufactured or supplied by American Ductile Iron Pipe (a division of American Cast Iron Pipe Company, Birmingham, Alabama) or pre -approved equal. B. Markings: Upon request the CONTRACTOR shall require the MANUFACTURER to legibly mark specials in accordance with the laying schedule and marking diagram. C. Laying Lengths: Pipe -laying lengths shall be provided in 18-foot and 20-foot nominal lengths with allowable trim -pipe lengths in accordance with AWWA C151 and special shorter lengths provided as required by the Drawings. 2.2 PIPE DESIGN A. Design Parameters: All ductile iron pipe shall be designed and manufactured in accordance with AWWA C150 and AWWA C151, respectively, for the following minimum operating conditions: 1. The minimum internal design pressure shall be 150 psi with a 100-psi surge allowance, with a safety factor of 2, for a total internal design pressure of 500 psi. No reduction of safety factor for transient pressures shall be allowed. Commentary: Higher working pressures and/or transient pressures must be specified (substituted) in the above paragraph when applicable to a specific project. 2. The external loads design criteria shall be a minimum of 4 feet depth of cover at 120 lbs. per cubic feet soil weight, and live load based on one AASHTO H-20 truck load. The thickness design of ductile iron pipe shall be in accordance with AWWA C150. Commentary: Minimum depth of soil cover as stated in the above paragraph may be revised for specific project requirements and local practices. 3. The horizontal deflection of cement -mortar -lined ductile iron pipe resulting from external load conditions shall not exceed three percent of the pipe diameter. 4. The pipe trench, per AWWA C150, for design purposes shall be: Option A• Laying condition Type 1 — Flat -bottom trench. Loose Backfill. Commentary: For 14" and larger pipe, consideration should be given to the use of laying conditions other then Type 1 (Option A). Option B: Laying condition Type 2 — Flat -bottom trench. Backfill lightly consolidated to centerline of pipe. Option C• Laying condition Type 3 — Pipe bedded in 4" minimum loose soil. Backfill lightly consolidated to top of pipe. Option D• Laying condition Type 4 — Pipe bedded in sand, gravel, or crushed stone to depth of 1/8 pipe diameter, 4" minimum. Backfill compacted to top of pipe. (Approximately 80% Standard Proctor, AASHTO T-99) Option E: Laying condition Type 5 — Pipe bedded to its centerline in compacted granular material, 4" minimum under pipe. Compacted granular or select material to top of pipe. (Approximately 90% Standard Proctor, AASHTO T-99) 5. For purposes of restrained joint calculations per the Ductile Iron Pipe Research Association (DIPRA) method, the soil classification* for both the native trench soil and also the backfill soil to surround the pipe shall be defined with one or more of the following options: Option A Option B Option C OptionD Option E Option Option Clay 1 Silt 1 Clay 2 Silt 2 Coh-gran Sand Silt Good Sand * As described in DIPRA's "Thrust Restraint Design for Ductile Iron Pipe," latest edition. B. Minimum Pipe Class: Ductile iron pipe shall conform to AWWA C151. All pipe shall have a minimum pressure rating as indicated below, or higher ratings as indicated in the contract documents: Table No. 3 Commentary: Table No. 3 should be revised to reflect any increase in working pressures and/or transient pressures provided in 2.2.A.1 above. 2.3 JOINT DESIGN A. General: Ductile Iron pipe and fittings shall be furnished with push -on joints, push -on restrained joints, mechanical joints, flanged joints, and grooved joints as required. B. Push -on Joints: Push -on joints shall conform to AWWA C111. Unless otherwise specified, gasket material shall be standard styrene butadiene copolymer (SBR.) Push -on joints shall be Fastite, as manufactured by American Ductile Iron Pipe, or pre -approved equal. The pressure rating for push -on joints shall be a minimum of 350 psi or the specified pressure rating of the pipe, whichever is less. Standard allowable joint deflection for 4" — 30" Fastite pipe shall be five degrees, for 36" Fastite pipe shall be four degrees, and for 42" — 64" Fastite pipe shall be three degrees. Allowable deflection of American's Fastite joint "Special Deflection Bells" for 36" — 42" shall be five degrees and for 48" — 64" shall be four degrees. C. Restrained Joints: Restrained joints shall be "Flex -Ring" or "Lok-Ring" restrained joints as manufactured by American Ductile Iron Pipe or pre -approved equal. Field -adaptable restraint shall be provided through the use of "Fast -Grip" or "Field Flex -Ring" as manufactured by American Ductile Iron Pipe, or other pre - approved and boltless, push -on restrained devices. When restrained joints require factory welding, the MANUFACTURER shall qualify all welding procedures and welders used to produce the product per the requirements of a documented quality assurance system based on ANSI/AWS D11.2. Unless otherwise specified, gasket material shall be standard styrene butadiene copolymer (SBR). Restrained joints and restrained joint pipe shall be rated for the minimum pressure shown in Table No. 4 or the specified pressure rating of the pipe, whichever is less. The MANUFACTURER shall furnish test results showing that restrained joints in the sizes specified have been successfully tested to at least twice the specified pressure rating of the joint without leakage or failure. Tests shall be performed on pipe with nominal metal thickness less than or equal to that specified for the project. Torque -activated restrained joint devices that rely on threaded bolts or set -screws for joint restraint shall not be used. Table No. 4 8" 350 / 50 350 / 50 10" 350 / 50 350 / 50 12" 350 / 50 350 / 50 14" 250 / 4° 350 / 4° 350 / 4° 16" 250 / 30 350 / 3.750 350 / 3.750 18" 250 / 30 350 / 3.750 350 / 3.750 20" 250 / 3° 350 / 3.50 350 / 3.50 24" 250 / 30 350 / 30 350 / 30 30" 150/2.5 0 250 / 2.50 250 / 2.50 36" 250 / 20 250 / 20 42" 250 / 20 250 / 0.50 48" 250 / 20 250 / 0.50 54" 250 / 0.50 60" 250/0.50 64" 250 / 0.50 D. Flanged Joints — Pipe: Candidate pipe for 4"- 54" flanged pipe thread -fabrication shall be Special Thickness Class 53 and for 60" — 64" flanged thread -fabrication shall be Pressure Class 350 ductile iron pipes, all in accordance with AWWA C115. Threaded companion flanges for ductile iron pipe shall be ductile iron in accordance with AWWA C115, not ANSI B16.1. Bolt circle and bolt holes match those of ANSI B16.1 class 125 and ANSE B16.5 class 150 flanges. The flanges shall be rated for at least 250 psi working pressure. The threaded flanges shall be individually fitted and machine tightened on the pipe ends. Bolts, gaskets, and installation shall be in accordance with AWWA C115, Appendix A requirements, and flanged gaskets shall be Toruseal gaskets as manufactured by American Ductile Iron Pipe, with a special seal design. Toruseal gaskets must be used for all 54 64" flanged piping, for all glass -lined piping, and for all buried flanged joints. Gaskets shall be full -face Toruseal design for all service installations. Gaskets for flanged ductile iron pipe must not have the larger inside diameters provided by the requirements of ANSI B16.21. Flange facing shall be smooth or with shallow serrations per AWWA C115. Commentary: As noted in the appendices of various ANSI/AWWA standards and AWWA Manual M41, the use of flanged joints underground is generally not recommended because of the rigidity of the joint. Option D (Additional Paragraph): To insure accountability, all flanged pipe shall be fabricated at the factory by the pipe manufacturer. E. Flanged Joints — Fittings: Flange fittings shall be ductile iron in accordance with AWWA C110or AWWA C153, not ANSI B16.1. Bolt circle and bolt holes match those of ANSI B16.1 class 125 and ANSI B16.5 class 150 flanges. The flanges shall be rated for at least 250 psi working pressure. Bolts, gaskets, and installation shall be in accordance with AWWA C110 or AWWA C115, Appendix A requirements, and flanged gaskets shall be Toruseal gaskets as manufactured by American Ductile Iron Pipe, with a special seal design. Toruseal gaskets must be used for all 54" — 64" flanged piping, for all glass -lined piping, and for all buried flanged joints. Gaskets shall be full -face Toruseal design for all service installations. Gaskets for flanged ductile iron pipe must not have the larger inside diameters provided by the requirements of ANSI B16.21. Flange facing shall be smooth or with shallow serrations per AWWA C110 or AWWA C153. Commentary: As noted in the appendices of various ANSI/AWWA standards and AWWA Manual M41, the use of flanged joints underground is generally not recommended because of the rigidity of the joint. F. Welded -on Thrust Collars: Welded -on thrust collars, for wall pipe and pipe thrust restraint, shall be welded steel collars designed for the thrust generated by 250 psi working pressure with a safety factor of at least two (2.0) against failure. Welded -on thrust collars shall be as manufactured by American Ductile Iron Pipe or pre -approved equal. The manufacturer shall qualify all welding procedures and welders per the requirements of a documented quality assurance system based on ANSI/AWS D11.2. G. Mechanical Joints: Mechanical joints shall conform to AWWA C111. Bolts shall be high -strength, low -alloy steel per AWWA C111. Unless otherwise specified, gasket material shall be standard styrene butadiene copolymer (SBR) per this standard. H. Grooved Joints: Unless specifically otherwise called for on the contract drawings, grooved joints shall be an approved substitute for flanged joints. Grooved pipe and groove joints shall be in accordance with AWWA C606. Rigid radius groove dimensions shall be utilized. Flexible grooves shall be provided as necessary for settlement or expansion as determined and approved by the ENGINEER and as specifically shown on the contract drawings. Gasket material shall be Grade "M" halogenated butyl. Bolts shall be heat - treated, plated -carbon steel, track head, conforming to the mechanical properties of ASTM A-183, minimum tensile strength 110,000 psi. Grooved ductile iron pipe shall be Special Thickness Class 53 for 4" — 16", Class 54 for 18", Class 55 for 20", and Class 56 for 24" — 36". Commentary: The following table of available push -on and mechanical joint gaskets and services is to be used for selecting various gasket compounds for push -on and mechanical joints. The maximum service temperatures are based on lowest temperature rated mechanical joint applications, but shall also be suitable for push -on joint applications. The manufacturer should be consulted for higher temperature rating requirements that will generally be met by superior performance of push -on joint design. GASKET MATERIALS USED FOR DUCTILE IRON PIPE IN WATER AND SEWAGE SERVICE Description Maximum Service Temperature (°F) 1,2 Uses 3 Water & Sewer Air 4,5 Push -on & Mechanical Push -on Joint Mechanical Joint Gaskets Gasket Joint Gaskets SBR Common: Drinking Water, Sea (Styrene 1500 1500 1250 Water, Sanitary Sewage, Reclaimed Butadiene) Water, Raw Water, Storm Water Common: Alcohols, Dilute Acids, EPDM Dilute Alkalis, Ketones (MEK, (Ethylene Acetone), Vegetable Oil. Other Propylene 2120 2000 1500 Acceptable Services: Drinking Diene Monomer) Water, Sea Water, Sanitary Sewage, Reclaimed Water, Raw Water, Storm Water Common: Hydrocarbons, Fats, Oils, Nitrile (NBR) Greases, Chemicals, Oils & Fluids, Acr lonitrile ( Y 150 o 0 o 150 125 Refined Petroleum. Other Butadiene) Acceptable Services: Drinking Water, Sanitary Sewage, Reclaimed Water, Raw Water, Storm Water Common: Greasy Waste. Other Neoprene® (CR) 200° 180° 150° Acceptable Services: Sea Water, (Polychloroprene) Sanitary Sewage, Reclaimed Water, Raw Water, Storm Water Common: Aromatic Hydrocarbons and Fuels, Acids, Vegetable Oils, Viton® Fluorel® Petroleum Products, Chlorinated (FKM) 6 0 212 0 300 300° Hydrocarbons, Most Chemicals and (Fluorocarbon) Solvents. Other Acceptable Services: Drinking Water, Reclaimed Water, Raw Water, Storm Water Maximum service temperatures listed are intended as general guidelines to those listed, consult pipe Manufacturer for specific recommendations. 2Maximum service temperature is not usually a meaningful parameter for piping gaskets; however, low temperatures during pipeline installation may necessitate precautions. Consult pipe manufacturer for pertinent recommendations. 3Water, including sewage, with low levels of the listed contaminants. 41-ubricating oil in the air will adversely affect SBR and EPDM performance. 5SBR, Nitrile, or Neoprene are not recommended for air exposure in wastewater. 6Consult pipe manufacturer for availability of FKM push -on gaskets. 2.4 FITTINGS A. General: Fittings shall be ductile iron in accordance with AWWA C110, AWWA C153, or AWWA C606, latest revisions. B. Cement Lining: Fittings shall be internally lined with cement mortar in accordance with AWWA C104. The lining thicknesses shall be equal to or greater than those for comparable size pipe. C. Buried Service Fittings: Fittings, sizes 4" — 24", with push -on, restrained push -on, or mechanical joints shall be rated for 350 psi working pressure. Fittings, sizes 30" — 64", with push -on, restrained push -on, or mechanical joints shall be rated for 250 psi working pressure. D. Aboveground Service Fittings: Fittings, sizes 4" — 64", with flanged joints shall be rated for 250 psi working pressure. Fittings, sizes 4" — 36", with grooved joints shall be rated for 250 psi working pressure. Grooved couplings shall be rated for 250 psi working pressure for 4" — 18" and 150 psi working pressure for 20" — 36". Commentary: Flanged joints for 12" and smaller sizes may be rated for 350 psi when used with AMERICAN Toruseal gaskets. 2.5 WELDED -ON OUTLETS A. Outlet Size and Parent Pipe Size: Welded -on outlets shall be limited to branch outlets having a nominal diameter not greater than 70% of the nominal diameter of the main line pipe or 36", whichever is smaller (see Table No. 1), with all fabrications subject to further requirements of the following specification with regard to design and manufacture. The MANUFACTURER shall have the capability to furnish welded -on outlets as a radial (tee) outlet, tangential outlet, or lateral outlet fabricated at a specific angle to the main line pipe (in 150 increments between 450 and 900 from the axis of the main line pipe), as indicated on the drawings. Welded -on outlets shall be fabricated by the pipe manufacturer at the same facility where the pipe is produced. The pipe manufacturer shall have a minimum of five years experience in the fabrication and testing of outlets of similar size and configuration. Table No. 6 10" 6" 30 20" 12" 8" 36" 24" 14" 8" 42" 30" 16" 10" 48" 30" 18" 12" 54" *30" 20" 14" 60" 1 *30" 24" 16" 64" *30" *Commentary — 36" lateral outlets can be furnished on 54"- 64" pipe at a pressure rating of 200 psi. B. Outlet Joint Types: The joints on welded -on branch outlets shall meet, where applicable, the requirements of AWWA C111 and/or AWWA C115. C. Design: 1. The pipe wall thickness and weld reinforcement design for welded -on outlet fabrications shall be based on a method similar to that which is described in Section 13 of AWWA Manual M11 for similar welded outlets on steel pipe (which in turn refers to Section VIII of the ASME Unfired Pressure Vessel Code for design method details). Reinforcing welds shall be placed using Ni-Rod FC 55-0 cored wire, Stoody Castweld Ni 55-0 cored wire, or Ni-Rod 55-0 electrodes manufactured by INCO Alloys (or an electrode with equivalent performance properties). Carbon steel electrodes are not acceptable. Upon request, the MANUFACTURER shall provide test results indicating typical mechanical properties of the utilized weld material (an all -weld sample), as well as typical mechanical properties from transverse tensile and impact specimens machined from butt -weld joined ductile iron pipe coupons to show the suitability or equivalence of the electrodes used. 2. Parent pipe and branch outlet candidate pipe shall be centrifugally cast ductile iron pipe designed in accordance with AWWA C150 and manufactured in accordance with AWWA C151. Minimum classes for parent and outlet pipe shall be: for sizes 4" - 54", Special Thickness Class 53; for sizes 60" - 64", Pressure Class 350. 3. All welded -on outlets 6" - 30" shall be rated for a working pressure of 250 psi. Welded -on outlets 36" and larger shall be rated for 200 psi. Welded -on outlets of all diameters and configurations must have a minimum safety factor of 2.5 based on proof of design hydrostatic test results. The MANUFACTURER shall, at the request of the OWNER or OWNER's ENGINEER, provide representative proof test data confirming the design, hydrostatic test results, and safety factors. 4. Prior to the application of any coating or lining in the outlet area, all weldments for branch outlets to be supplied on this project shall be subjected to an air pressure test of at least 15 psi. Air leakage is not acceptable. Any leakage shall be detected by applying an appropriate foaming solution to the entire exterior surface of the weldment and adjoining pipe edges or by immersing the entire area in a vessel of water and visually inspecting the weld surface for the presence of air bubbles. Any weldment that shows any signs of leakage shall be repaired and retested in accordance with the manufacturer's written procedures. D. Quality Assurance: 1. The manufacturer shall have a fully documented welding quality assurance system and maintain resident quality assurance records based on ANSI/AWS D11.2, the Guide for Welding Iron Castings. The manufacturer shall maintain appropriate welding procedure specification (WPS), procedure qualification (PQR), and welder performance qualification test (WPQR) records as well as appropriate air -test logs documenting air -leakage tests on all welded -on outlet pipes furnished to the project. The manufacturer shall have ISO 9001:2000 registration. 2. Prior to the start of manufacturing, any proposed manufacturer not meeting ISO 9001:2000 registration requirements shall submit to the OWNER or OWNER's ENGINEER the name of an Independent Inspection Agency and the agency's qualifications. Submitted qualifications shall include, but are not limited to, the following: c List of project references for projects of similar type and size o Resumes for inspection and testing personnel c Capacities for chemical and mechanical testing of material specimens o Frequencies for all instrument and testing equipment certifications 3. The independent inspection agency shall be responsible for all of the following: o Verify compliance to written welding procedures, specifications (WPS), and procedure qualification (PQR). c Verify qualification of all welders (WPQR) per ANSI/AWS D11.2 criteria o Document use of Ni-Rod FC 55® cored wire or Ni-Rod 55® electrodes manufactured by INCO Alloys, Stoody Cast -Weld 55-0 cored wire, or an electrode with equivalent performance properties. The independent testing agency shall provide test results indicating typical mechanical properties of the utilized weld material (an all -weld sample), as well as typical mechanical properties from transverse tensile and impact specimens machined from butt -weld joined ductile iron pipe coupons to show the suitability or equivalence of the electrodes used. c Witness and document all air testing of outlet welds 2.6 CEMENT -MORTAR LINING A. Cement -mortar Lining for Shop Application: Except otherwise provided herein, interior surfaces of all ductile iron pipe, fittings, and specials shall be cleaned and lined in the shop with a standard thickness cement -mortar lining applied in conformity with AWWA C104, Portland cement mortar. Every precaution shall be taken to prevent damage to the lining. If lining is damaged or found faulty at delivery site, the damaged or unsatisfactory portions shall be repaired or replaced with lining conforming to these Specifications. B. Lining Thickness: The minimum lining thickness shall be as follows: C. Seal Coat or Pion -seal Coat Cement -mortar Lining: Option 1: Ductile iron pipe, specials, and fittings shall be lined with cement -mortar lining with an asphaltic seal coating, 1 mil, in accordance with AWWA C104. Option 2: Ductile iron pipe, specials, and fittings shall be lined with cement -mortar lining without an asphaltic seal coating in accordance with AWWA C104. Option 3• General: Ductile iron pipe shall be internally lined with cement -mortar lining in accordance with AWWA C104, by a high-speed, centrifugal process. The quality system of the manufacturer shall be registered to an ISO 9000 quality standard by an accredited registrar. Grinding of linings shall not be allowed. The finished cement lining shall be uniformly smooth. In addition to complying with AWWA C104, the linings shall also comply with the following additional requirements. Material: The cement used shall be a Portland cement. Sand shall consist of inert, hard, strong, and durable silica grains. The water used in the cement mortar shall be potable and free from injurious quantities of organic matter, alkali, salt, or other impurities that might reduce the strength, durability, or other desirable qualities of the lining. All material in contact with water shall be certified to meet the requirements of ANSI/NSF Standard 61. The cement mortar shall contain no less than one part of cement to two parts of sand, by volume. Lining Thickness: Cement lining thicknesses shall be per AWWA C104 either single or double thickness and as shown in the Table No. 6. Commentary: For special service conditions, greater lining thicknesses may be furnished. Consult ACIPCO for specific capabilities. Surface Preparation: All surfaces to be mortar lined shall be cleaned as necessary to remove foreign matter that could interfere with the adherence of the cement mortar or protrude through the lining. Lining Equipment and Process: Linings shall be manufactured using centrifugal pipe rotational equipment capable of sufficient rotation speed to sustain 60 G to 100 G of compaction force. Simultaneous controlled vibration shall be applied to the pipe during high-speed rotation to produce a lining of such high density and firm compaction that the laitance can be washed from the surface of the lining immediately after consolidation. Upon request, the MANUFACTURER shall submit an affidavit of compliance certified by a registered professional engineer `hat the linings have been applied according to these specifications. The mortar shall be mixed in batches. The ;mount of cement and sand entering into each batch shall be measured by weight. The quantity of mixing water entering into each batch shall be measured automatically by an adjustable device, or it shall be otherwise measured to ensure that the correct quantity of water is being added. Washing and Finish: After the mortar has been distributed, the rotational speed and vibration shall be increased to produce a mortar lining with a uniformly smooth, firm surface. Immediately after lining, the surface of the lining shall be flushed with a large volume of water to remove excess laitance. Curing: Cement -mortar linings shall be lined and stored in a building with controlled atmosphere for a minimum of 18 hours. Linings shall be furnished standard without seal coat. Repairs: All repairs of handling or other damage shall be made in accordance with the recommendations of the MANUFACTURER and shall be reasonably smooth and may not project into the waterway. Option 4: Ductile iron pipe, specials, and fittings shall be lined with cement lining and exterior -coated with an asphaltic coating in accordance with AWWA C104, except that all pipe 42"— 64" pipe shall be cement lined, without seal coat, and shall be lined in accordance with the following requirements: Cement Mortar: Cement mortar shall be composed of 100% Portland cement Type II or Type V, sand, and water, well -mixed and of proper consistency to obtain a dense, homogeneous lining. Thickness: Cement -mortar lining shall be furnished single thickness or double thickness per AWWA C104. Ends of lining shall be square and uniform with regard to the longitudinal axis of the pipe, and the lining holdback shall be 1/16" maximum, as measured from pipe barrel. Every effort should be made to produce a lining with essentially zero segregation. Zero segregation shall be defined as limiting the cement/laitance rich layer to no greater than 5% of the total lining thickness in any area. Grinding of cement linings to achieve this requirement is not allowed. Lining Equipment and Process: Linings shall be manufactured using equipment capable of sufficient rotation speed to sustain 60 G to 100 G of compaction force. Simultaneous application of controlled vibration shall be applied to the pipe during rotation to produce a dense and highly compacted lining. fixing: The mortar shall be mixed in batches. The amount of cement and sand entering into each batch shall be "measured by weight. The quantity of water entering into each batch shall be otherwise measured and recorded. Lining Finish: After the mortar has been distributed to a uniform thickness, the rotation speed and vibration shall be increased to produce a mortar lining with a uniformly smooth surface. No grinding of the cement -mortar line is allowed. Washing and Finish: Immediately after lining, the surface of the lining shall be flushed with a large volume of water to remove excess laitance. Repairs: All repairs shall be as smooth as practical and may not project into the waterway. Curing: The lining shall be manufactured without a seal coat. The cement -mortar linings shall be cured for a minimum of 18 hours in a facility with controlled atmosphere. Commentary: For some very special services such as extremely aggressive, or unlooped, low -flow potable water service, asphaltic seal coat can be specified over linings produced otherwise as per Options No. 3 and 4. 2.7 OPTION SEWER OR SPECIAL SERVICE -INTERIOR LINING Commentary: In cases where the sewer application is non-acid forming, and the water pH is not below 6, a standard cement -mortar lining is commonly chosen as an appropriate lining. If the system is determined to be potentially acid -producing, or if the system is otherwise determined to be corrosive to cement -mortar lining, there are special service linings available from AMERICAN. When special service linings for applications in sanitary sewerage is required the specifying OWNER or OWNER's ENGINEER should consider the use of Protecto 401®. Contact AMERICAN for additional information on this lining material. 2.8 EXTERIOR COATING A. Buried Ductile Iron Pipe: The exterior of ductile iron pipe, special, and fittings shall be coated with a 1- mil asphaltic coating in accordance with AWWA C151, Section 51-9. When specified, loose polyethylene encasement shall be supplied in accordance with AWWA C105. B. Aboveground Ductile Iron Pipe: The exterior of ductile iron pipe, specials, and fittings shall be coated with one of the following coatings or primers: • Above Ground — Exterior (Mild Exposure) Standard 1-mil Asphaltic Coating per AWWA C151 Commentary: This standard asphaltic coating is not provided for and is not normally suitable for bonded topcoats. • Above Ground — Interior/Exterior Immersion/Non-immersion (Mild to Aggressive Exposure) Universal Moisture -cured Urethane or MC-FerroClad Primer. Can be topcoated with NSF-61 certified coatings where NSF-61 compliance is required. Shop coat thickness: 3.0-5.0 mils dry film thickness Commentary: (1) Typical topcoats include: Alkyds, aluminums, epoxies (amine, polyamide, polyamidoamine, water -borne, and coal tar), and urethanes. (2) The finish -coating specification is not apportioned to this sample specification. O 1995 - 2007, American Cast Iron Pipe Company TAB 2 STAINLESS STEEL PIPE Pipe and Supply Corp. Stainless Steel pipe specifications Stainless steels are iron -based alloys usually containing at least 11.5% chromium. Other elements, nickel being the most Important, may be added in combination with chromium to obtain special properties. Stainless steels are highly resistant to corrosive attack and to oxidation at high temperatures. in general, resistance to corrosion and oxidation increases progressively, though not proportionately, with the increase in chromium content. Stainless steel pipe and tubing are used for a variety of reasons: to resist corrosion and oxidation, to resist high temperatures, for cleanliness and low maintenance costs, and to maintain the purity of materials which come In contact with stainless. The inherent characteristics of stainless steel permits the design of thin wall piping systems without fear of early failure due to corrosion. The use of fusion welding to join such piping eliminates the need for threading. Type 304 stainless is the most widely used analysis for general corrosive resistant tubing and pipe applications, it is used in chemical plants, refineries, paper mills, and food processing industries. Type 304 has a maximum carbon content of .08%. It is not recommended for use in the temperature range between 800° F and 1650' F due to carbide precipitation at the grain boundaries which can result in intergranular corrosion and early failure under certain conditions. Type 304L. Is the same as 304 except that a .03% maximum carbon content is maintained which precludes carbon precipitation and permits the use of this analysis in welded assemblies under more severe corrosive conditions. Type 318 is much more resistant to pitting than other chromium nickel alloys due to the addition of 2% to 3% molybdenum. it is particularly valuable wherever acids, brines, sulphur water, seawater or halogen salts are encountered. Type 316 is widely used in the sulphite paper industry and for manufacturing chemical plant apparatus, photographic equipment, and plastics. Type 316L, like 304L, is held to a maximum carbon content of .03%. This permits its use in welded assemblies without the need of final heat treatment. It is used extensively for pipe assemblies with welded fitting.. Other fields where stainless steel pipe and tubing are used are: aviation, electronics, automotive, cyrogenic, marine, air conditioning and heating, medical, architectural and textiles. Specifications: ASTM A-312/ASME SA-312 WELDED STAINLESS PIPE ASTM A-358/ASME SA-358 Scope: Pipe intended for high temperature and general corrosive service as in A-312, plus electric fusion welded pipe as in A-358 and intended for high temperature and general corrosive service or both. General Requirements: Conforming to the above specifications plus applicable parts us ASTM A-530. Range: ASTM A-312 pipe is more commonly found from 118" IPS to and including 24" IPS in standard schedules 5, 10, 20, and 40. On special applications, sizes can be produced to 60" IPS through schedule 80 walls by certain mills. ASTM A-358 is usually produced in sizes 8" IPS and larger and where filler metal is added to the weld. This specification covers five classes of pipe and are usually determined by the end application and needs of the pipe. ASTM A-312 pipe is manufactured by two different processes. Pipe through 6" IPS is manufactured by the continuous welding process and is very similar to welded tubing. Coils of flat roll strips are fed into sizing rolls and welded. Material is then annealed (usually in an open air furnace), straightened, cut, pickled, tested, and inspected. In full finished pipe, material is cold worked after welding. This can be done by rolling, forging, or drawing the weld bead; but primarily the weld is - - rolled. Pipe 8" IPS and larger is manufactured by the batch method or process. Unlike the continuous welding method. material made by this batch method is made in single lengths. Plates, cut to length and width, are formed from flat into tubular shape by a press and welded. Material is then annealed, sized, and straightened, ends trimmed or cut to specific smaller lengths, pickled, and inspected. a 0 ems\ �\\\\\\o a � Wipe and Supply Corp. Pipe and Tubing "As -Welded" Grade " "as -welded" pipe and tub- ing is straight -seam welded using ASME qualified automatic gas tungsten -arc procedures and can be supplied in a wide range of diameters and wall thicknesses from any of the weldable corrosion resistant alloys. Normally furnished with square cut ends, pipe with beveled, belied, or roil - grooved ends can be provided. Spot radiography or 100% radiography of welded seams can also be performed. Alaskan pickles and passivates its pipe and tubing to maintain corrosion resistance and to prevent surface discoloration from free iron oxidation. "As -welded" pipe and tubing is commonly used in pulp and paper mills, food processing plants. and other industries where corrosion resistance is essential. ASTM A 778 This specification covers welded unannealed stainless steel pipe intended for low to moderate temperatures and corrosive service where heat treatment is not required for corrosion resistance. A 788 is considered to be the most applicable ASTM specification for "as welded" pipe and differs from it only in that a transverse guided -bend test and a transverse tension test are required per lot. ASTM A 213 (ASME SA-213 is identical) This specification includes minimum wall thickness seamless austenitic stainless steel tubing intended for high temperature usage such as boiler, superheater and heat exchanger tubes, Production is generally limited to tubing 'A" inside diameter to 5" outside diameter and .015" to ,500" inclusive in wail thickness. All material is to be furnished in the heat treated condition. Alaskan stocks "average wall" austenitic A 213 tubing. ASTM A 249 (ASME SA-249 is generally identical) This specification covers welded austenitic stainless steel tubing intended for high temperature usage such as boiler, superheater, heat exchanger, or condenser tubes. Production is generally limited to tubing 1/8" inside diameter through 5" outside diameter and .01 5" to .320" inclusive in wall thickness. All material is to be furnished in the heat treated condition. The principal manufacturing procedures specified under A 249 are: 1. Automatic welding process with no addition of filler metal. 2. Hydrostatic or non-destructive electric test of each tube. 3. Tension, flattening, flange. reverse - bend and hardness tests required each lot. ASTMA 269 This specification covers seamless and welded austenitic stainless steel tubing intended for low or high temperature and general corrosive service. Production is generally Stainless Steel pipe specifications limited to tubing 1 /4" inside diameter and larger and .020" in nominal wall thickness and heaver. All material is to be furnished in the heat treated condition, Mechanical requirements are the same as listed under A 249. Alaskan stocks A 269 tubing to 4"OD, with up to 8"OD available, ASTMA 372 (ASME SA-312 is generally identical) This specification covers seamless and straight -seam welded stainless steel pipe intended or high temperature and general corrosive service. The A 312 manufacturing process is suited to high -volume production and is therefore generally limited to diameters and schedule wall thick nesses shown in ANSI B36.10 and ANSI B36.19 (See page 4,40). Alaskan stocks A 312 pipe with immediate delivery available from a complete inventory of both common and special alloys. The principal manufacturing procedures specified under A 312 are; 1. Welding without the addition of filler metal. 2. Annealing after welding. 3. Tension and flattening tests per lot. 4, Hydrostactic testing of each length. NO �.=�Pipe and Supply Corp. Stainless Steel pipe specifications Pipe and Tubing (Continued) ASTM A 358 (ASME SA -358 is austenitic stainless steel pipe intended for procedures specified under A 409 are: generally identical with some additional high temperature service. Among the 1. Either hydrostatic. air or gas pressure requirements) grades covered are five H grades and two testing per lot. This specification covers stainless steel pipe nitrogen grades that are specifically 2. Transverse guided -bend tests and intended for high temperature and general intended for high temperature service. All transverse tension tests each length. corrosive service. Production is generally material is furnished in the heat treated limited to diameters and schedule wall condition unless waived and specifically MIL-P- 1144 thicknesses of 8" and larger as shown in marked `HT-O". Hydrostatic tests are This specification covers seamless and ANSI B36.10 and ANSI B36.19 (See page required for each length of pipe. Tension welded austenitic stainless steel pipe 4.40). Pipe is normally welded with filler and flattening tests are required per lot. intended for elevated temperature and metal (except the root pass on Class 4) and general corrosive service, including can be specified as (a) single or double ASTM A 409 (ASME SA-409 Is cryogenic applications. This specification is welded; (b) 100%. spot, or no radiography; generally identical with some additional approved for use by the Naval Sea (c) heat treated after welding. made from requirements) Systems Command and is available for use annealed plate and not heat treated after This specification covers Schedule 5s and by all Departments and Agencies of the welding, or made from unannealed plate 10s straight -seam or spiral -seam welded Department of Defense. All pipe is to be and not heat treated after welding. The stainless steel pipe intended for high furnished in the heat treated condition and principal manufacturing procedures temperature and general corrosive service, subjected to nondestructive electric or specified under A 358 are: Production is normally limited to sizes of hydrostatic pressure test as applicable. 1. Hydrostatic testing of each length 14" through 30", however, special Tension, flattening and intergranular (unless waived), diameters, lengths and alloys can be corrosion tests are required by lot. 2. Transverse guided -bend tests and specified. Pipe manufactured to A 409 may transverse tension tests per lot. be heat treated after welding, made from annealed plate and not heat treated after ASTM A 376 (ASME SA-376) is welding, or made from unannealed plate generally identical) and not heat treated after welding. This specification covers seamless The principal manufacturing TAB 3 C-900 AND C-905 PIPE Physical Requirements for AVVWA C900 e Material: Pipe compound shall meet cell class 12454 per ASTM D1784 "Standard Specification for Polyvinyl Chloride (PVC) Compounds and Chlorinated Polyvinyl Chloride (CPVC) Compounds." Standard Laying Lengths: Standard laying lengths shall be 20 ft. (±1 ") for all sizes. Hydrostatic Test: Each length of pipe, including the joint, shall be tested to four times the pressure class of the pipe for a minimum of 5 seconds at the pressure listed in the table below. PC 100 DR25 400 psi PC 150 DR18 600 psi PC 200 DR14 800 psi Quick Burst Test: Randomly selected samples tested in accordance with ASTM D1599 shall withstand the pressures listed below when applied in 60 to 70 seconds. PC 100 DR25 535 psi PC 150 DR18 755 psi PC 200 DR14 985 psi Pipe Stiffness (F/Ay): The pipe stiffness for PVC Municipal Water Pipe is listed in the table below. DR25 129 psi DR18 364 psi DR14 815 psi Agency Listings: Underwriter's Laboratory (UL) Factory Mutual (FM) ANSI/NSF 61 Short Form Specification for AWWA C900 Scope: This specification designates general requirements for Polyvinyl Chloride (PVC) water distribution pipe in sizes 4-inch through 12-inch, with integral bell and spigot joints for the conveyance of water and other liquids. Pipe: Pipe shall meet the require- ments of AWWA C900 "Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 4-Inch through 12-Inch, for Water Distribution." Other Requirements: • Provisions must be made for ex- pansion and contraction at each joint with an elastomeric seal. • The bell shall consist of an integral thickened wall section with an elas- tomeric seal. The wall thickness in the bell section shall conform to the requirements of Section 6.2 of ASTM D3139, "Standard Specification for Joint for Plastic Pressure Pipes Using Flexible Elastomeric Seals." • When used for potable water systems, pipe shall meet the re- quirements of ANSI/NSF 61 "Drink- ing Water System Components — Health Effects." • The pipe shall be manufactured to cast iron outside diameters (CIOD) in accordance with AWWA C900. • The seal shall meet the requirement of ASTM F477 "Standard for Elas- tomeric Seals (Gaskets) for Joining Plastic Pipe." Physical e ire exits for AWWA 99 Material: Pipe compound shall meet cell class 12454 per ASTM D1784 "Standard Specification for Polyvinyl Chloride (PVC) Compounds and Chlorinated Polyvinyl Chloride (CPVC) Compounds." Standard Laying Lengths: Standard laying lengths shall be 20 ft. (±1 ") for all sizes. Hydrostatic Test: Each length of pipe, including the joint, shall be tested to two times the pressure rating of the pipe for a minimum of 5 seconds at the pressure listed in the table below. Agency Listing: ANSI/NSF 61 Short Form Specification for AWWA C905e Scope: This specification designates general requirements for Polyvinyl Chloride (PVC) water transmission and distribution pipe in sizes 14-inch through 24-inch, with integral bell and spigot joints for the conveyance of water and other liquids. Pipe: Pipe shall meet the require- ments of AWWA C905 "Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 14-inch through 48-inch, for Water Transmission and Distribution". Other Requirements: • Provisions must be made for ex- pansion and contraction at each joint with an elastomeric seal. • The bell shall consist of an integral thickened wall section with an elas- tomeric seal. The wall thickness in the bell section shall conform to the requirements of Section 6.2 of ASTM D3139, "Standard Specification for Joint for Plastic Pressure Pipes Using Flexible Elastomeric Seals." • When used for potable water systems, pipe shall meet the re- quirements of ANSI/NSF 61 "Drink- ing Water System Components — Health Effects." • The pipe shall be manufactured to cast iron outside diameters (CIOD) in accordance with AWWA C905. ® The seal shall meet the require- ments of ASTM F477 "Standard for Elastomeric Seals (Gaskets) for Join- ing Plastic Pipe." The Sealing System PW Eagle's joints employ gasket systems that have excellent track records in the field. The joining systems are factory -made with rubber gaskets installed in the ring groove at the time of manufacture. The gaskets are designed to retain in the ring groove. When assembly technique is consistent with PW Eagle instructions, the secured gasket systems will not displace. The gaskets are classified to ANSI/ NSF Standard 61. Cross -Sectional Views The following drawings show the cross -sectional views of the pipe before and after assembly. When the pipes are pushed together the rubber in the seal is compressed. Compression gives rise to a sealing pressure that acts on the socket and spigot as shown in the illustration below. _-­1 Gasket in place. Gasket after pipe joining. NOTE: Gasket drawings are representations. Actual gaskets may vary from drawings the PW Eagle joint The gasket is factory installed, so there are no gaskets to install on the job site. This avoids the possibility of installing the wrong gasket or improperly installing the correct gasket. The installer should leave the factory -installed gasket in place and simply follow PW Eagle Joint Assembly instructions for problem - free joint performance. Installation Standard AWWA C900 and C905 pipe should be installed in accordance with AWWA C605 "Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water." 'it Assembly PW Eagle's C900 and C905 pipe will arrive on the job site with the gasket installed at the factory, ready for assembly. Assemble as follows: 1. Inspect the bell and remove any foreign matter such as mud, sand or ice. DO NOT REMOVE THE GASKET FROM THE PIPE. 2. Clean off the spigot end of the pipe and apply lubricant evenly, covering the beveled nose and sealing surface up to the stop mark. NOTE: Use only lubricant supplied by PW Eagle — the use of other lubricants may cause deterioration of pipe or gasket. 3. Place the beveled end in the companion bell and provide straight alignment. 4. Push the pipe straight into the bell with a block and bar until the stop mark on the spigot is even with the end of the bell. 5. NOTE: DO NOT ASSEMBLE THE JOINT BY SWINGING OR STABBING. 6. NOTE: For larger sizes of pipe, additional mechanical assistance (such as a come -along or hydraulic jack). DO NOT ASSEMBLE THE JOINT USING A BACKHOE BUCKET. 7. Allowable axial deflection at the joint varies with each manufacturer's design. For PW Eagle products, allowable deflection is two degrees. For more information, see PW Eagle's technical bulletin "Gasketed Pipe Assembly." Gasketed AWWA C900 & C905 Transmission & Distribution pipe is the clear choice for municipal applications, Tapping PW Eagle's C900 and C905 pipe may be tapped either dry or under pressure. There are three types of tapping equipment and methods. 1. Direct Tapping The only pipes that may be direct - tapped are C900 DR14 and DR18 in sizes 6-inch through 12-inch. When direct tapping, follow the procedures in Uni-Bell's Uni-B-8 "Recommended Practice for the Direct Tapping of Polyvinyl Chloride (PVC) Pressure Water Pipe." 2. Saddle Tapping All sizes and DRs of C900 and C905 may be saddle -tapped. Maximum tap size is 2 inches for saddles. Service clamps or saddles used with PVC pipe must: a. be designed for use with CIOD PVC pipe b. provide full support around the circumference of the pipe c. provide bearing area of sufficient width along the axis of the pipe (minimum 2-inch width for taps up to 1 inch diameter; minimum 3-inch width for taps 11/4 to 2 inch diameter) 3. Tapping Sleeve or Valve All sizes and DRs of C900 and C905 may be tapped using a tapping sleeve or valve. For connections greater than 2 inches in diameter, this method is required. Maximum connection is size -on -size. t, Do not use PVC pipe to con- vey air or other gases under pressure. If failure should 4 occur, the result would be catastrophic. Rapid expansion of the compressed gas would send shards of plastic over a wide area and could result in serious injury or death. Nominal Average Approx Min Wall Min Bell Approx Approx Approx Pipe Size DR Pipe OD Pipe ID Thickness (t) Thickness (t1) Bell OD Weight Weight (inches) (inches) (inches) (inches) (inches) (inches) (Ibs/100ft) (Ibs/pc) 4 26 4.80 4.42 .192 .207 67/e 190 38 4 18 4.80 4.27 .267 .298 67/a 260 52 4 14 4.80 4:11' .343 .394 6a7/a 320 6 25 6.90 6.35 .276 .300 91/2 390 78 6 18 6.90 6.13' .383 .429 91/2 530= 106 = - 6 14 6.90 5.91 .493 .567 9 /2 670 134 8 26 9.05' 8.33' .362 .395 121/a 670 134 8 18 9.05 8.04 .503 .562 121/a 910 182 8 14 9.05' 7.76 .646 .743 121/a 1150 230 10 25 11.10 10.21 A44 .483 147/a 1010 202 10 18 11.10i 9.87' .617 .690 147/s 1370 274 - 10 14 11.10 9.51 .793 .912 147/8 1730 346 12 26 13.20' 12.14' .628 .574 17a/a 1420 284 ` 12 18 13.20 11.73 .733 .820 173/8 1940 388 i 2 14 13.20' i t31 .943 1.085 17a/a 2450 490 14 25 15.30 14.08 .612 .666 191/2 1890 378 14 18 15.30: 13.60' .850 .960 191/2 2580 516 16 25 17.40 16.01 .696 .760 211/a 2470 494 16 1+8 17.40' 15.47' .967 1.095 217/8 ' 3380 676 18 25 19.50 17.83 .780 .852 243/8 3110 622 18 18 19.50 17.18 1.083 1.225 241/a 4260 860 20 25 21.60 19.75 .864 .943 267/8 3840 768 20 18 21.60: 19.03' 1.200 1.356 261/a 5250 1050 24 25 25.80 23.59 1.032 1.127 311/8 5440 1088 Customer er enters 4 Oregon 800-347-0200 Missouri 800-341-0053 West Virginia 800-624-3111 Dni He11 Fax 541-686-9257 Fax 573-474-1760 Fax 304-472-0742 77, PWEagle P.O, Box 10049, Eugene, OR 97440 • (800) 347-0200 • (541) 343-0200 • FAX (541) 686-9257 • www.pweagleinc.com Litho In USA on Recycled paper • Reorder No. MKT-w-743 - July 2005 W M I SCHEDULE 80 PVC PIPE C A L:. PIPE AND FOUNDRY COMPANY System: PVC Schedule 80 Pressure Pipe and Fitting System Scope: This specification covers PVC Schedule 80 pipe and fittings for pressure applications. This system is intended for pressure applications where the operating temperature will not exceed 140°F. Specification: Pipe and fittings shall be manufactured from virgin rigid PVC (polyvinyl chloride) vinyl compounds with a Cell Class of 12454 as identified in ASTM D 1784, PVC Schedule 80 pipe shall be Iron Pipe Size (IPS) conforming to ASTM D 1785. PVC Schedule 80 fittings shall conform to ASTM D 2467. PVC Schedule 80 threaded fittings shall conform to ASTM D 2464.Pipe and fittings shall be manufactured as a system and be the product of one manufacturer. All pipe and fittings shall be manufactured in the United States. Pipe and fittings shall conform to National Sanitation Foundation (NSF) Standard 61 or the health effects portion of NSF Standard 14. Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all local plumbing, building, and fire code requirements. Buried pipe shall be installed in accordance with ASTM F 1668. Solvent cement joints shall be made in a two step process with primer manufactured for thermoplastic piping systems and solvent cement conforming to ASTM D 2564. The system shall be protected from chemical agents, fire stopping materials, thread sealant, plasticized vinyl products, or other aggressive chemical agents not compatible with PVC compounds. Systems shall be hydrostatically tested after installation. WARNING! Never test with or transport/store compressed air or gas in PVC pipe or fittings. Referenced Standards: ASTM D 1784 Rigid Vinyl Compounds ASTM D 1785 PVC Plastic Pipe, Schedule 80 ASTM D 2464 Threaded Fittings, Schedule 80 or D 2467 PVC Threaded Fittings, Schedule 80 ASTM D 2467 PVC Socket Fittings, Schedule 80 ASTM D 2564 Solvent Cements for PVC Pipe and Fittings ASTM F 1668 Procedures for Buried Plastic Pipe NSF Standard 14 Plastic Piping Components and Related Materials NSF Standard 61 Drinking Water System Components - Health Effects Note: Latest revision of each standard applies. (110) PO Box 35430 Charlotte, NC 28235 USA 704/372-5030 800/438-6091 FAX 800/553-1605 www.charlottepipe.com EQUALIZATION PUMPS N P 3102 MT 3- Adaptive 464 Patented self cleaning semi -open channel impeller, ideal for pumping in wastewater applications. Possible to be upgraded with Guide -pin® for even better clogging resistance. Mod ularbased design with high adaptation grade. Technical specification Configuration Motor number N3102.760 18-11-4A L-W Shp Impeller diameter 162 mm Pump information Impeller diameter 162 mm Discharge diameter 100 inch Inlet diameter 100 mm Maximum operating speed 1745 rpm Number of blades 2 Max. fluid temperature 40 °C Project Block Installation type P - Semi permanent, Wet Discharge diameter 100 inch IFYGT a xylem brand Curves according to: Water, pure ,39.2 °F,62.42 Ib/ft3,1.6891E-5 ft2/s [h]Head 46 44 42 40 38 36 34 32 30 65.8 28 26 24 22 20 18 16 4 162mm 14 12 10 8 6 4 2 0 0 100 200 300 400 500 600 700 800 [US g.p.m.] Curve: ISO 9906 Materials Impeller Stainless steel Stator housing material Grey cast iron Created by Jared Carpenter Created on 3/1/2021 Last update 3/1/2021 NP 3102 MT 3- Adaptive 464 Technical specification Motor - General FLYGT a xylem brand Motor number Phases Rated speed Rated power N3102.76018-11-4AL-W 3— 1745 rpm 5 hp 5hp ATEX approved Number of poles Rated current Stator variant No 4 6.8 A 1 Frequency Rated voltage Insulation class Type of Duty 60 Hz 460 V H 51 Version code 760 Motor - Technical Power factor- 1/1 Load Motor efficiency- 1/1 Load Total moment of inertia Starts per hour max. 0.81 85.1 % 0.648 lb ftz 30 Power factor -3/4Load Motor efficiency -3/4Load Starting current, direct starting 0.75 85.3 % 42 A Power factor -1/2Load Motor efficiency -1/2Load Starting current, star -delta 0.63 83.6 % 14 A Project Created by Jared Carpenter Block Created on 3/1/2021 Last update 3/1/2021 N P 3102 MT 3- Adaptive 464 Performance curve FLYGT Duty point a xylem brand Flow Head 464 US g.p.m. 21.3 ft Curves according to: Water, pure39.2 °F,62.42 Ib/ft3,1.6891E-5 ft2/s [ftl Head 46 44 42 4 38 36 34 32 30 28 26 24 65.8`ro 22 21.3 ft 20 18 16 14 12 10 8 6 464 162mm 4 2 [� Pump Efficiency 65 60 Overall Efficiency 55.5 50 40 6g4q 11 EE22 64 162mm 2 !!!!!7= 10 [hIM Power input P1 64162mm(P1) 4.51h 4.4 Shaft power P2 4.0 - - - 64962mm 2 3.6 3.85 h 3.2 2.8 2.4 2.0 [ft] NPSHR-values 64162mm 2 24 22 20 18 16 14 15.6 ft 12 464.5 US ..m. 0 50 100 150 200 2. 300 350 400 450 500 550 600 650 700 750 800 850 [US g.p.m.] Curve: ISO 9906 Project Created by Jared Carpenter Block Created on 3/1/2021 Last update 3/1/2021 N P 3102 MT 3- Adaptive 464 Duty Analysis FLYGT a xylem brand Cures according to: Water, pure,39.2 °F,62.42 Ib/ft3,1.6891E-5 ftZ/s [ft] Head 1 46- 4 42 40 38 36 34 32 30 28 26 24 65.8 0 22 21.3 ft 20 65.8°0 18 16 14 65.8° 12 10 8 6 464 162mm 4 50 Hz 55 Hz 2 40 Hz 45 Hz 464.5 US g.p.m. 0 1 0 100 200 300 400 500 600 700 800 [US g.p.m.1 Operating characteristics Pumps / Flow Head Shaft power Flow Head Shaft power Hydr.eff. Specific NPSHre Systems Energy 1 464 US g.p.m. 21.3 ft 3.85 hp 464 US g.p.m. 21.3 ft 3.85 hp 65 % 121 kWh/US M 15.6 ft Project Created by Jared Carpenter Block Created on 3/1/2021 Last update 3/1/2021 N P 3102 MT 3- Adaptive 464 VFD Curve FLYGT a xylem brand Curves according to: water, pure,39.2 °F,62.42 Ib/ft3,1.6891E-5 ftz/s t1- 46 44 42 40 lead 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 60 50 40 30 20FIZ 10 [hM 4.0 3.0 2.0 1.0 -45 Hz 0.0 [ft] 20 16 12 8 0 100 200 300 400 500 600 700 800 [US g.p.m.1 Curve: ISO 9906 Project Created by Jared Carpenter Block Created on 3/1/2021 Lastupdate 3/1/2021 65.8°° 65.8% o ° 55 Hz 4 162mm 4 Hz Pump Efficiency erall Efficiency 40 464 162 N P 3102 MT 3- Adaptive 464 VFD Analysis FLYGT a xylem brand Water ure [ft]- Head Specific energy N P 3102 MT 3- Adaptive 464 Dimensional drawing Project Block V rrORRTF—cTrPCIINi1 VIEW Z — Z I o I _� BCLTo ('44 J U " DIIVENSICNTOENDSCF(3JDEBARS Created by Jared Carpenter Created on 3/1/2021 Last update 3/1/2021 FLYGT a xylem brand � i • WASSTING/RESCREENING PUMPS NP 3085 SH 3-Adaptive 456 Patented self cleaning semi -open channel impeller, ideal for pumping in wastewater applications. Possible to be upgraded with Guide -pin® for even better clogging resistance. Mod ularbased design with high adaptation grade. Technical specification Configuration Motor number N3085.060 15-07-4A L-W 2.2hp Impeller diameter 116 mm Pump information Impeller diameter 116 mm Discharge diameter 80 inch Inlet diameter 80 mm Maximum operating speed 1670 rpm Number of blades 2 Max. fluid temperature 40 °C Project Block Installation type P - Semi permanent, Wet Discharge diameter 80 inch IFYGT a xylem brand Curves according to: Water. pure .39.2 °F.62.42 Ib/ft3.1.69E-5 ft2/s Ifti— Head 20.0 19.0 18.0 17.0 16.0 15.0 14.0 13.0 12.0 11.0 10.0 45 9.0 .6 8.0 7.0 6.0 5.0 4.0 3.0 4 116mm 2.0 1.0 �Lii­ 0.0 0 20 40 60 80 100 120 140 160 [US g.p.m.] Curve: ISO 9906 Materials Impeller Hard -Iron TM Stator housing material Grey cast iron Created by Jared Carpenter Created on 3/1/2021 Last update 3/1/2021 NP 3085 SH 3-Adaptive 456 Technical specification Motor - General FLYGT a xylem brand Motor number Phases Rated speed Rated power N3085.060 15-07-4AL-W 3— 1670 rpm 2.2 hp 2.2hp ATEX approved Number of poles Rated current Stator variant No 4 3.3 A 12 Frequency Rated voltage Insulation class Type of Duty 60 Hz 460 V H 51 Version code 060 Motor - Technical Power factor- 1/1 Load Motor efficiency- 1/1 Load Total moment of inertia Starts per hour max. 0.87 71.6 % 0.176 lb ftz 30 Power factor -3/4Load Motor efficiency -3/4Load Starting current, direct starting 0.83 74.2 % 14 A Power factor -1/2Load Motor efficiency -1/2Load Starting current, star -delta 0.75 73.4 % 4.66 A Project Created by Jared Carpenter Block Created on 3/1/2021 Last update 3/1/2021 NP 3085 SH 3-Adaptive 456 Performance curve FLYGT Duty point a xylem brand Flow Head 26.5 US g. p.m. 16.9 ft Curves according to: Water, pure39.2 °F,62.42 I1b/ft3,1.69E-5 ftz/s [ft] Head 20.0 19.0 18.0 17.0 16 9ft 16.0 15.0 14.0 13.0 12.0 11.0 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0.0 [%] 4 35 30 25 5 2 1 10 4% 5 [hlj T 080 0.700.600.500.40 h0.300.200.100.[j7.06.56.05.55.0O4.54.0 F_.... [:777 3.50 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 [US g.p.m.] Curve: ISO 9906 Project Created by Jared Carpenter Block Created on 3/1/2021 Last update 3/1/2021 45.6Pump Efficiency CMerall Efficiency 22.mmmPower inut P1 Shale power P2 56 116mm (P1) S6116mm (P2) 0.503 NPSHR-values 56 116mm 4.7 26.5 US ..m. NP 3085 SH 3-Adaptive 456 Duty Analysis FLYGT a xylem brand Cures according to: Water, pure,39.2 °F,62.42 Ib/ft3,1.69E-5 ft'/s If th 21.0 20.5 20.0 19.5 19.0 18.5 18.0 17.5 17.0 Head ft 16.9 16.5 16.0 15.5 15.0 14.5 14.0 13.5 13.0 12.5 12.0 11.5 11.0 10.5 10.0 9.5 9.0 8.5 - 0 8.0 7.5 7.0 6.5 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 - 4 45.60 0 45.606 45.606 .600 26.5 US g.p.m. \55 FL 0 Hz 45 Hz 40 Hz 0.0 0 20 40 60 80 100 120 140 160 [US g.p.m.1 Operating characteristics Pumps / Flow Head Shaft power Flow Head Shaft power Hydr.eff. Specific NPSHre Systems Energy 1 26.5 US g.p.m 16.9 ft 0.503 hp 26.5 US g.p.m 16.9 ft 0.503 hp 22.5 % 379 kWh/US M 4.74 ft Project Created by Jared Carpenter Block Created on 3/1/2021 Last update 3/1/2021 NP 3085 SH 3-Adaptive 456 VFD Curve FLYGT a xylem brand Curves according to: Water, pure,39.2 °F,62.42 Ib/ft3,1.69E-5 ftz/s [ft] Head 20 19 18 17 16 15 14 13 12 11 10 45.6°0 8 4 .6°0 7 6 4 0 5 o 4 ° 3 6 116rrrn 2 4 50 Hz Hz 1 0 Pump Efficiency [%] erall Efficiency 30 20 456 116mm 10 40 Hz F 456116mm [hA 0.80 0.70 0.60 0.50 0.40 0.30 0.20 input mm 55 Hz 116mm (P2) 55 50 Hz 50 Hz 0.10 0.00 [ft] NPSHR-yalu.,s456116mm 6 5 Hz 1 3- 2- 1 0 0 20 40 60 80 100 120 140 160 [US g.p.m.1 Curve: ISO 9906 Project Created by Jared Carpenter Block Created on 3/1/2021 Lastupdate 3/1/2021 NP 3085 SH 3-Adaptive 456 VFD Analysis FLYGT a xylem brand Water re [ftl 21.0 a S ecific energy 20.5 20.0 19.5 19.0 18.5 18.0 379 kWh/US MG 17.5 17.0 16.9 ft 16.5 16.0 15.5 15.0 14.5 14.0 313 kWh/US MG 13.5 13.0 12.5 12.0 11.5 11.0 10.5 10.0 9.5 0 9.0 8.5 8.0 7.5 45.606 7.0 6.5 o 6.0 5.5 5.0 4.5 4.0 0 3.5 3.0 2.5 2.0 17.776 US g.p.m 1.5 40 F� 1.0 1 Hz 50 Hz 26.5 US g.p.m. OZV� 0.0 0 20 40 60 80 100 120 140 160 [US g.p.m.1 Operating characteristics Pumps / Frequency Flow Head Shaft power Flow Head Shaft power Hydr.eff. Specific NPSHre Systems Energy 1 60 Hz 26.5 US g.p.m 16.9 ft 0.503 hp 26.5 US g.p.m 16.9 ft 0.503 hp 22.5 % 379 kWh/US N 4.74 ft 1 55Hz 24.4USg.p.m 14.3ft 0.394hp 24.4USg.p.m 14.3ft 0.394hp 22.5%357kWh/US N 4.16ft 1 50 Hz 22.2 US g. p.m 11.8 ft 0.296 hp 22.2 US g.p.m 11.8 ft 0.296 hp 22.5 % 334 kWh/US N 3.57 ft 1 45Hz 20USg.p.m. 9.6ft 0.216hp 20USg.p.m. 9.6ft 0.216hp 22.5% 320 kWh/US Iv 3.02ft 1 40Hz 17.8USg.p.m 7.58ft 0.152hp 17.8USg.p.m 7.58ft 0.152hp 22.5%313kWh/US N 2.5ft Project Created by Jared Carpenter Block Created on 3/1/2021 Last update 3/1/2021 NP 3085 SH 3-Adaptive 456 Dimensional drawing FLYGT a xylem brand `41s 47,B B 1� 154 s 9E 2 DE 1� 3 z Z rIN O 6 6 Z Z V YO It Ibs 150 8D PP M SH ��� �d 1:20 200728 7332300 4m Project Created by Jared Carpenter Block Created on 3/1/2021 Last update 3/1/2021 TAB 7 POSITIVE DISPLACEMENT BLOWERS AERZEN USA CORPORATION Independence Way AERZEN Coatesville, PA 19320 Tel. (610) 380-0244 ♦ Fax. (610) 380-0278 no Confidential & Proprietary - this document shall not be distributed to anyone other than the intended recipients. AERZEN Reference Number: E12-90477.R2 Re: Hampstead, NC WWTP To: AERZEN Representative Info: Name - Shane Eckley of EW2 Environmental, Inc. e-mail - seckley@ew2.net phone - 704 542-2444 AERZEN Proposal Prepared By: Name - Jennifer Kintzer, P.E. email - jennifer.kintzer@aerzen.com hone - 484 889-9357 AERZEN Regional Manager: Name - Jeff Dale e-mail - jeff.dale@aerzen.com phone - 678 575-1432 5-Feb-21 I of z This scope of supply does NOT include the following items: MCC Starter, External Controls, Isolation Valves, Anchor Bolts and Installation Hardware. Digester Blowers - Option 1 Model: GM 30L Performance Data: Design Min Intake volume, handled at intake condition icfm 872 212 Volume handled at normal condition scfm 785 191 Relative humidity (D 80% 80% Intake pressure (abs.) psia 14.68 14.68 Pressure difference psig 5.9 5.9 Intake temperature °F 100 100 Discharge temperature °F 173 200 Main rotor speed rpm 3,541 1,181 Motor Speed rpm 1,770 590 Power consumption at coupling bHp 29.5 9.1 Motor Rating HP 40 Tolerance on flow & power ± 5 % Sound pressure level w/ enclosure dB(A) 72 *Measured in free field at 3ft. distance from the outline of the unit *does not include system piping noise (tol. ± 2 dB(A)). Weights & Dimensions: Discharge connection EPDM ANSI 6" Blower pkg weight lbs. 2,652 Envelope dim.* L x W x H in. 71 x 59 x 78 Add 16 in. to width for VFD Cooling Fan shaft driven shaft driven * non binding dimensions includes, inlet filter silencer, relief valve, check valve, and flex connector AERZEN USA CORPORATION Independence Way AERZEN Coatesville, PA 19320 Tel. (610) 380-0244 ♦ Fax. (610) 380-0278 no Confidential & Proprietary - this document shall not be distributed to anyone other than the intended recipients. AERZEN Reference Number: E12-90477.R2 5-Feb-21 Re: Hampstead, NC WWTP Page 2 of 2 Digester Blowers - Option 1 GM 30L Aerzen Generation 5 Delta Blower Package consists of the following components, assembled in our factory. • Aerzen Rotary Lobe Blower GM Series • base frame with integrated reactive type silencer • hinged motor support as automatic belt tensioning device • set of vibration isolating mounts • intake filter -silencer • narrow V-belt drive with guard • spring loaded pressure relief valve • discharge manifold with externally accessible integrated check valve • flexible connector with clamps for schedule 40 pipe, discharge Scope of Supply 2 compact blower packages as listed above 2 motors 40 HP, 4-pole, NEMA, TEFC, 208-230/460 V / 60 Hz, premium efficiency, T-Stats, shaft grounding rings 2 sound enclosures with integral shaft driven cooling fans 2 set of instrumentation (4" gauges: P1, P2, T2 with High Temp Switch) 2 VFDs, NEMA 4X enclosures, 40 HP, w/ DC chokes, (100 A) fused disconnects, sun shields VFD comes installed front face mounted on blower Factory Services 2 ISO-1217 test reports 1 electronic copy of submittal data 1 electronic copy of Operation and Maintenance manual Onsite Manufacturer Services 1 trip, 2 days total installation inspection, startup, testing, & training Spare Parts 2 air filters, 2 belt sets, and 2 Delta Lube in 1 Gallon Containers Freight & Packaging freight to jobsite 2 domestic packaging TOTAL for 2 Units Confidential & Proprietary - this document shall not be distributed to anyone other than the intended recipients. Pricing: DAP Jobsite Terms: This offer is subject to Aerzen Standard Terms and Conditions (A2-001-USA January 2009) Submittals: 3 weeks after receipt of Purchase Order Delivery: presently approx. 4 months upon technical release by customer Warranty: 24 months after start up or 30 months after delivery, which ever comes first on Aerzen package* `Maintenance must be performed per the Instruction Manual using Aerzen spare parts. "Equipment not manufactured by Aerzen will carry the manufacturer's standard warranty. PLAN VIEW Z 7l1 1')A 11 ANCHOR HOI 015 [00.6' (4) PLCS F 435 [17.1"] 90 [3.5"] ; 12 [0.5"] SOUND ENCLOSURE ANCHOR RECOMMENDATION ] SHOW WITH OPTIONAL ANCHOR AERZEN PART NO. 120835000 (LIEBIG AB15/15) 3X SCALE _F'LHI.t HCSLt R FILTER 1980 [78.0"] 1500 L [59.1"] EARTH GROUND MAT'L: 304 SS 3X SCALE M12 X 1.75 GROUNDING CONNECTION I SOUND ENCLOSURE AIR INLET 1650 [65.0"] 054 [02.1"] (2) PLCS 033 [01.3"] ELECTRICAL CABLE ENTRY LOCATED N REAR 350 [13.8'] MAX IN nTTC- 1. TOLERANCE ON DIMENSIONS = t12mm [0.5"] 2. ITEM 100 (BLOWER TORSO) INCLUDES BLOWER STAGE, INLET SILENCER, BASE FRAME/DISCHARGE SILENCER, VIBRATION ISOLATORS, & CONNECTION HOUSING WITH CHECK FLAP 3. CUSTOMER PIPING TO BE INDEPENDENTLY SUPPORTED 4. LIFT PACKAGE FROM FRONT SIDE THROUGH FORK LIFT POCKETS IN BASE OR LIFTING HOLES IN CORNER OF BASE USING SPREADER BAR 5. SEE JOB DATA SHEETS FOR PERFORMANCE DATA, PART NUMBERS, TOTAL PACKAGE WEIGHT, INSTRUMENTATION, ANY OTHER OPTIONAL EQUIPMENT & OWNERS MANUAL WEIGHT BLOWER PACKAGE (LESS MOTOR) 980 kg 2156 Ibs VFD \ BRACKET 90.72 kg 200 Ibs ELECTRIC MOTOR (ITEM 300) TOTAL (WET WEIGHT) AERZEN USA CORPORATION 108INDEPENDENCE WAY, COATESVILLE, PA. PH: (610) 380-0244 FX: (610) 380-0278 WWW.AERZENUSA.COM AERZEN USA CORPORATION 108 Independence Way AERZEN Coatesville, PA 19320 Tel. (610) 380-0244 ♦ Fax. (610) 380-0278 Confidential & Proprietary - this document shall not be distributed to anyone other than the intended recipients. AERZEN Reference Number: E12-90477.R1 30-Oct-20 Re: Hampstead, NC WWTP To: 1 OT L AERZEN Representative Info: Name - Shane Eckley of EW2 Environmental, Inc. e-mail - seckley@ew2.net hone - 704 542-2444 AERZEN Proposal Prepared By: Name - Jennifer Kintzer, P.E. email - jennifer.kintzer@aerzen.com hone - 484 889-9357 AERZEN Regional Manager: Name - Jeff Dale e-mail - jeff.dale@aerzen.com hone - 678 575-1432 This scope of supply does NOT include the following items: MCC Starter, VFD, External Controls, Isolation Valves, Anchor Bolts and Installation Hardware. EQ Tank Blower Model: GM 15L Performance Data: Design Intake volume, handled at intake condition icfm 542 Volume handled at normal condition scfm 488 Relative humidity 0 80% Intake pressure (abs.) psia 14.68 Pressure difference psig 5.7 Intake temperature °F 100 Discharge temperature °F 171 Main rotor speed rpm 4,301 Motor Speed rpm 1,765 Power consumption at coupling bHp 18.7 Motor Rating HP 25 Tolerance on flow & power ± 5 % Sound pressure level w/ enclosure dB(A) 72 *Measured in free field at 3ft. distance from the outline of the unit *does not include system piping noise (tol. ± 2 dB(A)). Weights & Dimensions: Discharge connection EPDM ANSI 4" Blower pkg weight lbs. 1,508 Envelope dim.* L x W x H in. 53 x 50 x 59 Cooling Fan shaft driven shaft driven * non binding dimensions includes, inlet filter silencer, relief valve, check valve, and flex connector AERZEN USA CORPORATION 108 Independence Way AERZEN Coatesville, PA 19320 Tel. (610) 380-0244 ♦ Fax. (610) 380-0278 Confidential & Proprietary - this document shall not be distributed to anyone other than the intended recipients. AERZEN Reference Number: E12-90477.R1 30-Oct-20 Re: Hampstead, NC WWTP Page 2 of 2 EQ Tank Blower GM 15L Aerzen Generation 5 Delta Blower Package consists of the following components, assembled in our factory. • Aerzen Rotary Lobe Blower GM Series • base frame with integrated reactive type silencer • hinged motor support as automatic belt tensioning device • set of vibration isolating mounts • intake filter -silencer • narrow V-belt drive with guard • spring loaded pressure relief valve • discharge manifold with externally accessible integrated check valve • flexible connector with clamps for schedule 40 pipe, discharge Scope of Supply 1 compact blower package as listed above 1 motor 25 HP, 4-pole, NEMA, TEFC, 208-230/460 V / 60 Hz, premium efficiency, T-Stat 1 sound enclosure with integral shaft driven cooling fan 1 set of instrumentation (4" gauges: P1, P2, T2 with High Temp Switch) 1 automatic start unloading valve Factory Services 1 ISO-1217 test report 1 electronic copy of submittal data 1 electronic copy of Operation and Maintenance manual Onsite Manufacturer Services Included with services for Digester Blowers Spare Parts 1 air filter, 1 belt set, and 1 Delta Lube in 1 Gallon Container Freight & Packaging freight to jobsite 1 domestic packaging TOTAL for 1 Unit Confidential & Proprietary - this document shall not be distributed to anyone other than the intended recipients. Pricing: DAP Jobsite Terms: This offer is subject to Aerzen Standard Terms and Conditions (A2-001-USA January 2009) Submittals: 3 weeks after receipt of Purchase Order Delivery: presently approx. 4 months upon technical release by customer Warranty: 24 months after start up or 30 months after delivery, which ever comes first on Aerzen package* *Maintenance must be performed per the Instruction Manual using Aerzen spare parts. *Equipment not manufactured by Aerzen will carry the manufacturer's standard warranty. I 105 [4.1"] =rLH�-tHoLt R FILTER W z e r� m 0 iw 3 [0.1� 80 ' I �012 [0.5"] _ M8 X 1.25 GROUNDING CONNECTION 1 — — SOUND ENCLOSURE ANCHOR EARTH GROUND RECOMMENDATION MATT: 304 SS SHOW WITH OPTIONAL ANCHOR 8X SCALE AERZEN PART NO. 120813000 (LIEBIG AB12/15) 3X SCALE OIL LEVEL 1500 [ 59.1 "] SOUND ENCLOSURE AIR INLET AUXILIARY FOOT MOUNTING FOR MOTORS > 400 Ibs (182 kg) 1250 [49.2"] FRONT VIEW 397 [15.6"] MAX 1650 [65.0"] KInTE—C'. 1. TOLERANCE ON DIMENSIONS = t12mm [0.5"] 2. ITEM 100 (BLOWER TORSO) INCLUDES BLOWER STAGE, INLET SILENCER, BASE FRAME/DISCHARGE SILENCER, VIBRATION ISOLATORS, & CONNECTION HOUSING WITH CHECK FLAP 3. CUSTOMER PIPING TO BE INDEPENDENTLY SUPPORTED 4. LIFT PACKAGE FROM BLOWER SIDE THROUGH FORK LIFT POCKETS IN BASE OR LIFTING HOLES IN CORNER OF BASE USING SPREADER BAR 5. SEE JOB DATA SHEETS FOR PERFORMANCE DATA, PART NUMBERS, TOTAL PACKAGE WEIGHT, INSTRUMENTATION, ANY OTHER OPTIONAL EQUIPMENT & OWNERS MANUAL WEIGHT BLOWER PACKAGE (LESS MOTOR) 595 kg 1312 Ibs VFD/STAND (ITEM 900) MAX. 111 kg 245 Ibs ELECTRIC MOTOR (ITEM 300) TOTAL (WET WEIGHT) 0 c) m cn m W r O m cn wal MEDIUM BUBBLE DIFFUSERS ?Y\ F) 'A 0 MWAIN MAO Preliminary Proposal for Des n, Supply and Installation Inspection of the Wastewater Treatment Syystem Upgraded with FlexAir T"' and MaxAirT"' Aeration - r November 3, 2020 _ Project Overview EDI is pleased to offer a Magnum fine/medium bubble aeration system for the digester tank and a PVC MaxAir coarse bubble system for the EQ tank for the Hampstead, NC project. The diffusers offered will provide mixing and aeration to the digester and EQ tanks. 6 I 16 A ►1exom BRAND HAMPSTEAD, NC (B36458-2009-01) 2of7 ystem Design arameters EDI understands that the digester will be replaced with a 125,000 gallon digester which needs aeration equipment. The digester tank will be 50' diameter and 10' maximum SWD. Solids % will be no more than 4-5%. Please note that diffused aeration is not suitable for mixing solids that exceed 5%. EDI designs digester mixing at 40 scfm/1000 ft3 for high solids applications. Diffusers will be provided in a clustered arrangement for optimal mixing. For the EQ tank EDI understands that the tank will be is 64.37' diameter x 10' max SWD. Using coarse bubble mixing EDI recommends a mixing airflow rate of 15 scfm/1000 ft3. Aeration design parameters are presented in the following table: Digester EQ Tank Tank Tank Volume (ft3) 19,635 32,543 Mixing Airflow Requirement (scfm/1000 ft3) 40 15 Total Airflow Required (scfm) 785 488 # Diffuser Tubes Required 40 60 # Diffuser Assembly Required* 20 60 Pressure Required at Top of Drop** (psig) 4.9 4.6 *2 diffuser tubes make up each Magnum diffuser assembly and 1 tube will make up each MaxAir diffuser assembly. **EDI recommends using 5.8 psig for blower sizing to account for pipe loss between blower and top of drop and for safety factor. 6 616 HAMPSTEAD, NC ( A►10X0111 BRAND B36458-2009-01) 3of7 Equipment FlexAir" Magnum Fine/Medium Bubble Diffuser EDI is proposing the Magnum 84P tubular medium bubble diffuser. The Magnum diffuser has the benefits of a fine bubble membrane diffuser which include the diffuser membrane preventing backflow of wastewater into the diffuser and fine bubbles which are very efficient at transferring oxygen into the wastewater. The Magnum 84P is EDI's recommended diffuser for digester applications because the 360 degree (top, sides and bottom) perforation provides efficient mixing while the membrane prevents sludge from entering the diffuser when the air is shut off In addition, since tube diffusers do not have a flat top surface, there is not excess settling on the diffusers during decanting. MaxAirTM PVC Coarse Bubble Diffuser Duplex EDI is proposing the MaxAirT"' PVC Coarse Bubble Diffuser. This wide band diffuser can be provided in simplex (1 arm) or duplex (2 arm) configuration. It is designed for high airflow capacity and is a self -purging bottom -mount diffuser. The diffuser is available in 24-inch length and available in standard open -bottom configuration as well as an optional Simplex closed bottom configuration. ,r The MaxAirTM PVC diffuser can also be provided in CPVC construction for maximum chemical and temperature resistance. Three levels of air discharge holes allow even air distribution at a wide range of airflows. This diffuser is fully non-metallic and corrosion resistant. ti 6 1 1 616' HAMPSTEAD, NC ( A►1eXOf11 BRAND B36458-2009-01) 4 of 7 Pricing Design and Supply of all in -tank FlexAirTM and MaxAirTm aeration equipment required to make a fully functioning system (as per specifications and drawings) after the horizontal flange and including all in -water components including but not limited to: AEROBIC DIGESTER AERATION SYSTEM (1 TANK) • 304L stainless steel drop pipes provided with flanged top connection and plain end bottom. • 304 stainless steel coupling which joins plain ends of the SS drop and PVC manifold. • Schedule 40 PVC air distribution manifold assemblies including flanged connections at all field joints, flanged header connections, SS flange fasteners and end caps. • Schedule 40 PVC air headers including flanged connections at all field joints, flanged header connections, SS flange fasteners, diffuser outlet ports and end caps. • FlexAirTM Magnum 84P duplex diffuser assemblies which include two diffuser units and saddle diffuser mount. • Start-up, commissioning, and initial training combined with other supplied equipment as per specifications (allowance of 1 trip with a total of 1 day on site) EQ TANK AERATION SYSTEM (1 TANK) • 304L stainless steel drop pipes provided with flanged top connection and plain end bottom. • 304 stainless steel coupling which joins plain ends of the SS drop and PVC manifold. • Schedule 40 PVC air distribution manifold assemblies including flanged connections at all field joints, flanged header connections, SS flange fasteners and end caps. • Schedule 40 PVC air headers including flanged connections at all field joints, flanged header connections, SS flange fasteners, diffuser outlet ports and end caps. • MaxAir Simplex Diffuser Assembly. Diffuser assembly provided factory assembled. Assembly includes one diffuser units and patented Spectrum Diffuser Mount. 6 616 HAMPSTEAD, NC ( A►10X0111 BRAND B36458-2009-01) 5of7 Price for the design and supply of the following as described in the scope of work above included in bid items: • Aerobic Digester Tank Aeration Equipment • EQ Tank Aeration Equipment 66,16" A►1exom BRAND HAMPSTEAD, NC (B36458-2009-01) 6of7 Questions or omments? Any questions or comments can be directed to: Michael Cole Regional Sales Manager mcole@nexom.com 954-540-0672 I 16 A►1exom BRAND Environmental Dynamics International, A Nexom Brand edi.marketing@wastewater.com +1-573-474-9456 5601 Paris Rd. - Columbia MO - 65202 www.wastewater.com HAMPSTEAD, NC (B36458-2009-01) 7of7 PVC BALL VALVES =�MIRMIMLV IMENIMMEMEMEMOMMEEM m ns ocket T4maded W514 f VDF Si 5,8 � 5,75 5. 16 .4 i -'0, 3 0" OA8 -.9 11 WTImp- -- _ `a'F;71'F 1WF =21'F'11`F17 F -6F "F 121`F141` F -6 F 71`F 1 ,€='141'F176F 7i7F.1i " F, F'40fF1/`F195F .12'F1,'F175F .1( r1 'F-i7 F21 F 230 17 15 120 75 55 1 150 11 9 5> 1 230- 170 150 ` 120 75 35 15o 95 70 40 230 185 150 115 85 �3 17 150 '" 35 55 5 : 95 7 1 230 185' 151� ..55 0 150 150 15 85 555 40.. 150 95,.., 7 40 15 150 € 0.. 10 70 Caution /2" to 4", shall be of Do not use ball valves where media has blocking capability. i suspended particles. Use the following valves: ; .one' with PTFE seats. Butterfly Valves - PVDF disc is most abrasion ,ric backing cushion resistant and snake sure of chemical compatibility. ve seals. Stem shall Diaphragm Valves - Elastomeric diaphragm is 3 110out-proof design. I designed for handling suspended particles. } 3 carrier removal i• Volatile' fluids such as sodium hypochlorite (NaC101 inting pad shall be i and hydrogen peroxide (N202) could be trapped ri in. 1_4 _nn Kati within the vaivP WP r:Pn nrnvirip. vnUl PUDF conforming to ASTM D3222 Cell Classification ' 9 Vv� �1 L Carrier is not property tightened. Tighten it Type I{. The ball valves, except PP, shall have a 2. PTFE seat is damaged or worn. Replace pressure rating of 230 psi for sizes"1/2" to 3" and seat 150 psi for 4" (150 psi for PP, all sizes) at 70 ° F 3. Foreign material is caught between ball and Type 21 Ball Valves must carry a two-year PTFE seat. Remove material and clean. guarantee, as manufactured by Asahi/America, Inc. 4. Ball is damaged or worn. Change ball. Cv Values Weight (POUNDS) What if fluid leaks outside of valve? �_ 1. Union nut not properly tightened. Retighten. NOMrraA> SIZE i;� nto�nirta SIZa BOG 2. Carrier is not properly tightened. Thread it in n n ems; MM . ... � firmly. a: B. Carrier or face 0 ring is damaged, warn, or 3/4 ` 20 29 3/4 20 0.66 1.54 i missing. Replace 0-ring. s 2.70i What if handle does not rotate smoothly? 1 1/4' 32 ' 72 1 1/4s 32 1.54 3.30 1. Foreign material has formed on the ball or i-1/2 4p 1 5 1 11 II 2 64 4.40 seat: Clean both. . 2 50 190 2 50 4.40 8151 2. Internal part(s) chemically attacked or 2'112 6r_so I' swollen. Refer to Asahi/America Chemical _ _. Resistance Chart for compatibility. Replace 3 ae410 80 0~70 1 part(s) as required. i, 3. Carrier over -tightened. Retighten properly. Caution What if handle rotates too freely?' • Never remove valve from pipeline under pressure 1. Stem is damaged. Replace stem. 2. Handle is not engaged with stem. E•'; Always wear protective gloves and goggles. Disassemble and reengage. Inspect: Watch out for trapped fluid in valve. It is safe to 3. Engaging part of stem and/or ball is I close valve before removing it from the pipeline. damaged. Change stem and/or ball. 35 Green Street, RO. Box 653, Malden, MA 02148 • Tel: 800-343-3618 •781-321-5409 • Fax: 800-426-7058 • E-mail: asah0asahi-america.com Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com 4 of 4 DUCTBUTTERFLY VALVES KEYSTONE Features and Benefits ~ Molded -in resilient seat provides bubble -tight shutoff oo250psi. ° Off m,red u/�y�y�"�^,'eytp�^'===^+�^'- |uQ�The!ugQedbodyisddNmdund !�ppsdforiso}aXmnandremoval oy dn,,,vnsinasnnpipinQa\fuUrai'6d pree�um. ~ Round, polished disc and hub edge provides 88Odegree concentric seating, minimum flow restriction, lower torques and longer seat life. ° Upper and lower inboard bronze bearings ensure longer service life with low operating *unquea- ~ Thru-stamdesign provides high strength and positive disc control with standardized end connection for operator interchangeability, ^ Extended neck allows adequate clearance for flanges and insulation. ° Bi-directional, self-adjusting stem seal, located inthe upper journal, iasuitable for vacuum and pressure while also preventing external contamination of the stem area. ~ Heavy-duty corrosion resistant top bushing, located inthe upper journal, absorbs actuator side thrust. ° Cast -in top plate isan integral part of the body and isstandardized toallow direct mounting ofall Tyco actuators. ° Each valve isfactory tested to11O percent ofspecified pressure rating. tqfna / Row 4_70»,trol Totall Flow Control SolutionSTM Resilient Seated Butterfly Valve General Application Heating, ventilation, air conditioning and general industrial services. Technical Data Size Range Pressure Rating 2thm12-inohwafer and lug style 25Opsi bi-directional shutoff. Lugged body style iarated for 25npsi bi-directional dead-end service with downstream piping removed. 3 Y ` Part _...___...._..Cast Material Material Standards 1 Body iron^ ASTM-A 126 Class B Aluminum ASTM-B 148 UNS 2 Disc bronze C95200 Grade A 6 846 ss ASTM-A 743 CF8M 3 Stem 416 S5 ASTM-A 582 UNS S41600 7 4 Moided-in EPDM liner 5 Inboard Bronze bearings 1 6 Upper bushing Polyester 7 Upper NBR 5 stem seal __... - t. Size (in) Size (mer) 10, 20. 30. 44° 50* 60, 700 80, _ 90` -_ 2 50 0 1.3 5 14 26 40 52 59 60 21/2 65 0 1.4 6 21 44 74 107 138 150 3 80 0 1.5 8 29 67 115 175 234 262 4 100 1. 15 48 107 196 318 463 589 647 5 125 3 32 99 206 362 579 832 1,045 1,141 6 150 4 47 145 295 510 810 1,160 1,450 1,580 8 200 6 84 239 450 751 1,190 1,754 2,385 2,892 1 250 9 133 360 652 1,064 1,683 2,524 3,596 4,593 12 300 12 192 509 899 1,449 2,288 3,470 5,085 6,682 2-22 Lug D B i Top Plate Drilling Bolt No. Hole Weight Adapt. Q E F G H Key Circle Holes Diam. (lbs.) Code Size A B C D 111/16 1-3/8 ..... . ... . 4 11/4 1.".." 1111 _­___ 9/16 _ ......... . 3/g ...... ... N/A ...... , _­­-., 31/4 .. ........ 4 -- --------- -- 7/16 7.7 BAB 2 21h6 41/8 55/16 4 11/4 9/16 V8 N/A 31/4 4 7/-,6 8.8 BAB 2V? 29/,.6 45/s 515A6 113/-,6 2 1114 9/16 3/8 N/A 31/4 4 7/16 10.2 BAB 3 31/16 53/16 65/16 113/16 25/8 4 5/87/16 N/A 31/4 4 7/16 . 16.9 BAC 4 41/16 63/8 71/8 21A6 311/16 4 11/4 51/16 73/8 71 IA6 21/4 4314 4 11/4 3/4 1/2 NIA 31/4 4 7116 19.9 BAD 5 81/2 85/16 21/4 59A6 4 11/4 3/4 112 N/A 31/4 4 -M6 25.3 BAD 6 513/16 23/s 73/4 6 11/4 718 5/8 N/A 5 4 9/16 40.5 CAE 8 71*6 1011/16 91/2 211/15 93/4 6 2 ilia N/A 1f4 X 1/4 5 4 M6 61.1 CAF 10 913he 13 107/8 113/4 6 2 11/8 N/A 1/4 X 1/4 5 4 9/16 82.7 CAF 12 1113/1 (i 1413/16 121/4 31/a ... . .. .... T ka, 'T�apped Lug BOVI Bolt No. Weight Adapt. F G K Key Cirem HcAes DlaM. C�rcjo Ho!es Tap oh S. cooe E 4 71 , 4 5,4:-1 UNC-2B 9-� BAB 4 rz i2 4 Fie--! 1 UN—C-26 1 15 BAB 4 C 6 4 M �C-28 11. 9BAB 8 SIS-1 UN�_,_'33 aAC 7, ;A 4 I A 3 Z 7!ls 8""2 8 10 U N C, - 23 225�1 BAD �Nl V A, 9 �12 3 ZV"- M-C-2B 31. BAD 7/i� C",4 rl UNC-25 42", P 7 )4 x V 5 4 N!A 4 12 UNC-2B. I C16 51 '0' dim I ension is the minimum allowable pipe or flange inside diameter at the centered body face to protect the disc sealing edge against damage when opening the valve. BALL CHECK VALVES i�rue Union Ball Check Valve '��� Sta��da^^�Features ~S~~=~ �/� �/�� ~ = Uniseat/saa|ofEPOMor FKK4 ° Ball iGthe only moving part. |tunseats topermit flow inone direction but seals against seat to praventbeCkf|ovu ° May beused vertically orhorizontally ° Kqinirnurn shut-off of 5 psi ° All sizes rated for full vacuum service w Solid thermoplastic ball Options: • PTFEcoated FKMunieeet/saa| ° Spring -loaded ball toassist ball inseating faster Im Parts List - True Union (Sizes 1/2" - 2") PARTS NO. DESCRIPTION MATERIAL Body PVC, GFLVG, PP, P-V9F PVDF 8 Stop Ring (Br 1 Used fox flanged end ASAHIIAMERICA SINGLE UNION` <; SOCKET Dimensions (Sizes " - 11) True , Single union, Sample Specification ® (RAT T =cK vA=) and, Foot Valve All ball check valves and foot valves shall be of solid Weight (POUNDS) Cv Values thermoplastic construction, and shall be designed with an elastomeric uniseat/seal for tight shut-off under NOMINAL No�- pressure. Sizes 1/2" through 2" shall be of True SIZE SOCKET FLANGED l j SIZE C„ Union design, while 3" & 4" shall be Single Union - I - INCHES nll71 i INCHES - fTifTl design. The same seal shall function as both the ball - I -- seat and the union seal. PVC shall conform to ASTM #✓2 15 022 0.66 1/2 15 6.5 L.D1784 Cell Classification 12454-A, CPVC shall 3/4 20 0.44 _ 1.10 3/4 20 17 1 conform to ASTM D1784 Cell Classification 23567-A, 1 25 0,66 1.54 1 25 25 PP shall conform to ASTM D4101 Cell Classification 1 1/2 40 1.54 2.20 1/2 40 86 PP0210B67272 and PVDF shall conform to ASTM - 2 50 2.20 3.31 2 50 130 D3222 Cell Classification Type 11. Ball Check valves -- — 1 j and foot valves sizes 1/2"- 2" shall be rated 150 psi 9 3 28o 3 ao 6.17 80 __..__ _ _ at 70 degrees F, 3" and 4" rated 100 psi at 70 100 14.99 24.25 4 100 500 1 degrees ,, as manufactured by Asahi/America, Inc. 35 Green Street, P.Q. Box 653, Malden, MA 02148 ® Tel: 800-343-3618 ® 781-321-5409 ® Fax: 800-426-7058 ® E-mail: asahi@asahi-america.com Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com TAB 12 WAFER AND SWING CHECK VALVES yip Features and Benefits • Minimizes piping support with the compact wafer style body. The Prince wafer check valves are two to three times lighter than traditional full-bodied check valves. • To meet special applications and service conditions, Prince valves can be offered with many different options, such as: silicone -free cleaning, oxygen -cleaning, vertical service, left- hand operation, levers, weights and cushions. • For media containing fibrous matter or caustics, Prince offers an external spring (Figure 813 and Figure 815) which eliminates the spring from the flow path. This will prohibit the possibility of fiber wrapping around the spring or chemical attack of the spring. • Maintenance is minimal with the field replaceable O-ring seat available in all styles and sizes. IFlow Control Prince Wafer Swing Check Valves Sizes " thru 6" Applications The Prince Wafer Check Valve is used to stop flow reversal in chemical refineries, ammonia compressors, waste water treatment plants, HVAC systems and most other industrial applications. Technical Data Size Range Pressure Rating ANSI Flange Rating 2" thru 36" 150 - 740 psi 125 - 300 Gulf Valve is either a trademark or registered trademark of Tyco International Services AG or its affiliates in the United States and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. • . • o • • • 1 General The check valve shall be a wafer style (flangeless) swing check design utilizing a torsional spring to assist in faster closure. The valve must be capable of gravity closure should the loss of spring tension occur when system back pressure is present. Valves with discs hinged in a line crossing the valve diameter, or with center posts, are unacceptable. Body/Seat The body shall be of one-piece construction and shall (1) possess a machined dovetail groove for elastomer and polymer seals, or (2) possess an integral metal seat machined into the body when metal -to -metal seats are required. The resilient seals shall not be vulcanized to facilitate seat retention. The resilient seals shall be field replaceable. The resilient seals shall provide positive shut-off at both low and high pressure. Disc The valve shall utilize a one-piece disc/arm assembly. The disc shall completely cover the seal when in the closed position to provide positive seal regardless of disc orientation. Disc/Stem Connection The stem shall possess a double "D" design that when mated to the corresponding disc/arm assembly bore provided positive connection. The valve shall be F810 as manufactured by Tyco Valves & Controls. 1. Left hand versions available on all external spring models for horizontal service. 2. Not for use in pulsating or reciprocating services. 10 8 6 4 C .2 2 as CL 0 -i I E 8. o 6.1 Z 4.1 2.1 0 (D jj ILL 0.1 0.1 o 0., 101 F�l wm� EFvmr.=W��Wm MWEINIFAWAM11FAMEFAM 0 winnsol, AIINfA§U"AWAr W40YA FAIMMIN �'MMWABBIAW�V�W AiN 0 WA 'AWAMI ME= WIMINFAINVAW"" I WAINFAFAN MINI WAINVIANFABrAff"A F A111111111 ����1111 / /1��r//►��/1��1�///r�// 1 Hill OF, 0 FAMr'AFA=W�YAWJM AMON REM25 INWMWA WAWA 01F.1 'A r, A MY.401111111FAWAWANNFAMMIF. Slow NEENW�FMWAWi" WA0WdWjWANW.M1lM1MFA5N SIMON= IfF�,MAFAEjl '� JA11WMAFA1NMrAFNMlF1ffVA 1111FAINIKAWWWWWA 111WOMA111,141151 MW KNOW WA 1=1 1S21FA1111 VIE M MEE . IN I M!AWAMF""r"M0MM"AM'Ar',WANMM=WNN MINI! 0 'ESTA W"VIAMA M=W ANNNWAMWAWMWMF.WAff,9l0ij09I=M,WAM MEN MN OMEN mmommil� WAM M FOAM 0 1111MMANIFAM 1111111000 �mmummlii�mmon '111 ump""WAW, ON MEE on 011111111ENE11�I��i1��1�ii1 MINI .,"'111 0„1"11I 111111110 011111 II 0 0 000 0 C11 't CLO COO 0 N Flow - Gallons Per Minute • 1. Curves are for water at 60°F. All valves equal approximately 0.5 psi without lever/weight or cushion. For valves with 2. Feet of water x 0.4335 = psi lever/weight or cushion, contact factory. 3. Use curves for estimating purposes only. Performance is based upon ideal inlet and outlet conditions with no springs or weights. Size 2" 21/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" ............ ---- ---- - - --- .... . ....... ............... . ........ - .. ............... . . ..... ---------- . . . . . . . . . . . . . .... . . .......... . ........... .................... .. - . . ......................... .. ......... . ---l- --- 1111 C, 70 190 225 295 430 700 1,270 2,350 3,850 4,250 7,000 9,550 13,000 25,000 39,000 63,000 QL / 2 Pressure Drop = S.G. C - v Where: QL = Flow in gallons per minute S.G. = Specific Gravity of Liquid Cv = Valve flow coefficient from table Note: 30 fps is the nominal maximum allowable velocity for liquids. Where valve construction consists of more than one material, the effective service range of the valve is the same as that of the most restrictive material in the valve. Size —Temperature — Pressure Ratings ANSI 150 CS & SS Body with SS Disc (12' - 20°) y 230 200 C. 100 ANSI125 Cl Body with 0 SS Disc �Ilk (30" - 38") b ANSI 125 Cl Body with SS Disc (12" - 20") ANSI 150 \ CS & SS Body with SS Disc a --�- (24„ - 36") -20 100 200 300 400 500 600 650 Temperature, F 2075 ANSI 160 G. 3 ANSI 125 CI Body with SS Disc '-4k � e C- 100 -20 100 200 300 400 500 600 650 Temperature, F �W NBR 0 — 212°F TFS- Metal Ra4iHg GhaftS Size A B Q1 D E F G H J K Wt. (Ibs.) 2 41/8 13/4 21/16 117/32 13/16 31/16 423/32 61/2 55/32 221/32 5 21/2 4718 ': 1718 215/32 117/32 11/16.. 35/16 : 5%2 - - 7112 -... 57/8 33t32 - $ 3 5% 2 31/16 21/16 15/8 31/2........ 511/16 81/2 673/16 35/e 9 4 67/8 21/4 41/32 31/32 21/4 3114 613/32 81/2 - 63/4 313/32 13 5 73/4 21/2 51/32 37/e 3 5t5/32 77/32 8% 619/32 31/2 19 6 83/4 23/4 61/16 43/4 325/32 529/32 --: 73/4 8% -:631& -:-- 3114--: 24 8 11 2t5/16 731/32 67/16 45/8 631/32 95/32 93/8 77/16 35/8 32 10 13% 31/8 10 75/s 67116; 55/16 1013/32 133/8 8?11s, 43116 6U 12 1611s 31/2 12 91/2 81/8 61/4 127/32 12 9% 417/16 87 z 1. The Q dimension is the minimum pipe or companion flange inside diameter for proper valve operation. 1. The Q dimension is the minimum pipe or companion flange inside diameter for proper valve operation. Zf,..,;. Note Hinge Position 6,� 1. Position the check valve to promote smooth flow. 2. Allow clearance for disc movement. 3. Install the valve in horizontal or upward flow for proper valve closure. Caution: Do not use with reciprocating compressors, or in other pulsating services. www.tycoflowcontrol.com Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services. Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND OR NATURE, INCLUDING INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice. Standard Features 3/4"-8`) ° Minimum flow resistance - Low pressure drop ° Horizontal orvertical installation ° All sizes rated for full vacuum service ° Minimum back pressure toseat disc tightly ° Top access cover facilitates maintenance without body removal from pipeline ° All thermoplastic body ° All PVC parts made of high impact PVC ° PVC and PPValves come with EPOK4seals [PorC#'a 5j'5k,Gand 7]aostandard ° PVOFValves, Part #'s5j and 7ofPTFEand Gof PVDFbonded EPOK4 , 3/4"PPValves supplied with Ring 1a Options: ° External lever and weight toassist disc in closing faster ° External spring toassist disc inclosing faster " PTFEorFKMSeat and O-Rings Parts List 3/4._8") Shaft I Isc 5b Seat Holder 1 5d Arm Washer' Washer' Set MATERIAL PVC,FP,PVDF pvc PP,pvor Parts List (Lever and Weight) xsGreen Street, PO. Box ss3, Malden, mmmnwo^Tel: 000-343-3*u^rm-3e-5*o ^ Fax: uuo-4zo-7os ^s+nml: Register at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com ASAHIIAMERiC Rev. E 09-08 Dimensions (Lever & Weight/Extemcd Spring) NOMINAL SIZE H 6 150 1 10.5 11.14 11A4 E S=ple Specification All Swing Check valves shall be of solid thermoplastic construction, having nometal that comes in contact with media, (except when Lever & Weight or SS spring option is installed). Valves shall incorporate asingle disc design suitable for either horizontal orvertical installations. Valves shall baof top entry bonnet design for maintenance purposes. PVC shall conform to ASTIVI D1784 Cell Classification 12454-4^PPconforming to/STIVID41O1Cell Classification PPO21OBG7272and PVOF conforming to ASTIVI D3222 Cell Classification Type 11. Valves shall be rated to 150 psi sizes 3/4"thru 3^.1OOpsi sizes 4^thruB^.75psi size 8^forPVC orPIP with EPO&4orFKK4seals, BOpsi sizes 3/4^ thru24/2^'.75psi sizes 3^&4^.GOpsi size 5^and 45psi sizes B^8`8^for PVC w±hTef|on@ soa/s.BO psi sizes 3/4^thru2-1/2^'75psi sizes 3^&4^'GOpsi size S^and 45psi sizes G^&B^for PIP orPVOF with Teflon@ seals all at 70 degrees F, as manufactured by Asahi/America, Inc. usGreen Street, euBox as3,Malden, mmmn48^Tel: uou-3*uuon^nm-3e-54o ^ Fax: ono-4e6-rua ~s+nma Register atour interactive web site for vnline ordering, product availability, order tracking, and many useful features: wwwosam-amon=`com��� �--� Pressure vs. Temperature (PSI, WATER, NON -SHOCK) PVC PP P\/DF SIZE WCHES 60 60 45 45 40 Minimum Back Pressure to Troubleshooting What dvalve leaks through the seat? 1.Sediment build-up around disc and seat. Clean disc and seat. 2.Disc orseat broken ordamaged. Replace disc or seat. 3.Insufficient back pressure. Check the pressure. What if valve leaks between bonnet and body? 1. Bolts not tightened properly. Tighten firmly per specified torque. 2.Seal chemically attacked orworn. Replace seal. 3. Exceeds maximum allowable pressure rating ASAHI/AMERICA TAB 13 CAST IRON GATE VALVES ❑ TRIPLE O-RING SEALS PLUS DIRT SEAL — two above thrust collar and one below, retain lubricant in this criti- cal area. Top two are replaceable with valve fully open and under pressure. Fourth seal at top serves as dirt sealt. ❑ TWO ANTI -FRICTION WASHERS WITH LUBRICATION— made of polymer, one above and one below the thrust collar, reduce operating torque to open or close valve. ❑ STEM — forged manganese bronze bar stock is upset, then machined to form a thrust collar for superior strength in this critical area. WEDGE — cast iron, fully encapsu- lated in molded rubber - no exposed iron. ❑ EXTENDED WEDGE GUIDES — molded as part of wedge, ride inside body channels to maintain wedge alignment throughout its travel. ❑ GUIDE CAP BEARINGS — made of polymer and snapped over rubber covered wedge guides, provide bearing surfaces that protect both wedge and interior body coating from wear and aid in easy operation — even the largest valves installed horizontally. Rollers, tracks or scrapers are not needed. ❑ SMOOTH, OVERSIZED FLOW WAY — full, round, unobstructed flow way accommodates full size cutters, provides superior flow characteristics and reduces pumping costs.** MUELLERa PRO-GARD"' FUSION EPDXY COATING — 10 mils* thick protects all inside and outside iron sur- faces, and complies with AWWA C550 and certified to ANSUNSF 61. ❑ 250 PSIG MAXIMUM WORKING PRESSURE— Hydrostatically tested at 500 prig. Surpasses ANSI/AWWA Standard C509 by 25%. UL,/FM: 200 i **�° p,- g MWP. ❑ AMERICAN MADE QUALITY — factory in Chattanooga, TN with ISO 9001:2000 certification, and UL'_62. FM 1120/1130. Certified to ANSI/NSF 61. Manufactured and tested in compli- ance with ANSI/AWWA Standard C509. UL Listed and FM Approved. ❑ BI-DIRECTIONAL FLOW FLAT BOTTOM SURFACES — stands upright for easier handling -and storage. ❑ 10-YEAR LIMITED WARRANTY — assured reliability (see separate Mueller Warranty document for terns). Mueller 14" — 48" 2361 Series Resilient Wedge Gate Valve Features In addition to all the features of the smaller 2360 series valves, large size Mueller 2361 series RSV valves offer these features: tj COMPLIANCE — In addition to those above: ANSI/AWWA Standard C515. MAXIMUM WORKING PRESSURE— 14"-43" AWWA valves rated at 250 psig — tested at 500 psig. UL/FM valves 200 psig MWP (14"-16" 250 psig MWP).*** s..,,,�'\�....�.:��a�?>1��.������Yo��,A'a�����������Sa� :�; �: � AV`y . � A�.1 w�\��`\V�;'� '- �A�,. �? � V �� �� ��u �w�•s - TAB 14 FLOAT SWITCHES MODEL# 2902-63-S2 WITH ONE 3FB gFLOAT BRACKET PER BASIN. ' 11 A 011 lor.111 604 MO 0911• j GENERAL DESIGNED FOR ACCURATE LIQUID LEVEL CONTROL IN MANY APPLICATIONS INCLUDING POTABLE WATER OR SEWAGE ENVIRONMENTS. THE FLOAT SWITCH CAN BE UTILIZED TO SIGNIFY SPECIFIC WATER LEVELS OR FOR DIRECT ALARM ACTUATION. SWITCH VARIATIONS NORMALLY OPEN (N/0) THE CONTACTS ARE OPEN (OR OFF) IN THE HANGING POSITION. AS THE FLOAT RISES 1" (5°) ABOVE HORIZONTAL, THE CONTACTS BECOME CLOSED AND ACTUATE (TURN ON) THE SWITCH, THIS FLOAT IS GENERALLY USED IN PUMP DOWN APPLICATIONS. NORMALLY CLOSED (N/C) THE CONTACTS ARE CLOSED (OR ON) IN THE HANGING POSITION. AS THE FLOAT RISES 1° (5°) ABOVE HORIZONTAL, THE CONTACTS BECOME OPEN AND ACTUATE (TURN OFF) THE SWITCH. THIS FLOAT IS GENERALLY USED IN PUMP UP SINGLE POLE, DOUBLE THROW (SPDT) A VARIATION OF THE PREVIOUSLY LISTED SWITCHES. THIS FLOAT SWITCH CAN BE WIRED TO OPERATE AS EITHER (BUT NOT BOTH) A NORMALLY OPEN OR NORMALLY CLOSED SWITCH BASED ON THE ,USER'S NEED..,... SWITCH SPECIFICATIONS 2900 SERIES MECHANICAL FLOAT SWITCHES ARE DESIGNED TO OPERATE UNDER THE FOLLOWING PARAMETERS. MINIMUM OPERATING TEMPERATURE 32 DEGREES F. MAXIMUM OPERATING TEMPERATURE 190 DEGREES F. ELECTRICAL RATING 10 AMP —120 VAC, 5 AMP — 240 VAC ACTUATION POINT 1" ABOVE / BELOW HORIZONTAL. POWER CORD SPECIFICATIONS CONDUCTOR CORD — PHYSICAL CHLORINATED POLY ETHYLENE. ,ELECTRICAL FOR N/0, OR N/C SWITCH., ,., 16 AWG 2 ,TYPE SJOW-300 VOLT., ELECTRICAL FOR SPDT SWITCH 16 AWG 3, TYPE SJOW-300 VOLT FLOAT SPECIFICATIONS DURABLE ABS MATERIAL CONSTRUCTION. LEAK PROOF, SHOCK PROOF, AND IMPACT RESISTANT, RESISTANT TO SEWAGE AND WASTEWATER APPLICATIONS. FOR USE WITH INTRINSICALLY SAFE CIRCUITS. CORD WEIGHT ZINC PLATED CAST IRON —1.22 LBS. SPLIT WEIGHT DESIGN ALLOWS FOR EASY ADJUSTMENT. DESIGN ALLOWS FOR SECURE AND PERMANENT ATTACHMENT TO CORD. (w) 4:pv'11'm CONERY MFG INC 1380 ENTERPRISE PARKWAY ASHLAND, OH 44805 info@conerymfg.com PH (419) 289-1444 FAX (419) 281-0366 11 ■ of ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CONERY MFG, INC. CHANGES TOLERANCES I DRAWN BY DATE F DECIMALS D. MIDDLETON 02/20/04 E XXX = t.005 D .XX = t.010 MATERIAL SPECIFICATION: FRACTIONAL C X/X = t.1/64 NARROW ANGLE Ell ANGLES MECHANICAL FLOAT Alr = t1/2- PAGE 1 NOTE: ALL ELECTRICAL DIAGRAMS SHOWN ARE EXAMPLES ONLY, CONSULT WITH LOCAL ELECTRICAL AUTHORITIES AND CODES. DO NOT USE THESE PRODUCTS IN GASOLINE, VOLATILES, OTHER COMBUSTIBLES. FOR PUMP DOWN USE (NORMALLY OPEN FLOATS) FOR PUMP UP USE (NORMALLY CLOSED FLOATS) M2 MSy CONTACT TO LEAD �PUMP MOTOR STARTER M21 CONTACT TO LAG -i- PUMP MOTOR STARTER LINE VOLTAGE FLOAT 3 U FLOAT 2 FLOAT 1 ALARM LIGHT PAGE TYPICAL MOUNTING 2 mKofflywo \T 3 D Rh = m.uiv MMItKiHL 3rr- lriumIIVIV: C FRACTIONAL SCALEPART NO. X�X = t.1�64 NARROW ANGLE 2900 SERIES: 3 B ANGLES MECHANICAL FLOAT NONE A r = t1/2• F . - • --I 6 ¥ � z Q LLA / ULL- Z Lj j w ¢ �\ y 7 0 q o\tj\ 7� \L{� \LLJ \ i=\a 4 « \\< ' .\/ \ z E°{ _ _ - ~CS ` 5 G\/\/ /\ /\/\ / ~ ®� e `» » 3 © =[L kb G\\oz <& c 0 3 ( j $) y< }a< e e< s§ e uZOZ F— C) C) \ z » zzzG & K 2 / H% /j \ z§°< z 3G 7 i 944-; \ [* E °i "Z" 3/ ) §;§/ {<w \/ g m y 3> o < 3 4 /\ / zeoom< f / � MR w / G \ \ /z a_ LL: �f � LLJ � � �> & � ! z 30v E ±HO GM iVO-U 73 6 e 3 u Q § A® 2 2 / U-< a �^ ^ §-3 7 O \ n U .j 0��\ 7r— \ ƒ{� LLJ < { « a 2 3d { //)0 V) LLI i a \ \ . \ 0 /°zo\ y-\/ z[g_ - - \ �> / \}\\{ \» /_\/® c = o z® ^ 0 ^ e[uu� <Lu Kilo/ \\ \ � :2 0 = ° of \\�®~ % _« \Eoa\ 6 /[\\ \ x7 92 }\ \s§:2fza z / / ( {± I /99/;a} G ocD z ta c/o\;}<o ±b {z»1 zy gg \ o` �} 2 3 e / \\ \ <a zuoo=< S � , A % 9 - \ /z \ af �� a 1 � � � nlo . I . FLj\ �y 2 ° `& � Lu � z 39VId CK iH S|]M iVM J 73 DIM 1l]hT, i4wQ PAGE 1 PAGE 2 R. ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CONERY MFG, INC. CHANGES TOLERANCES DRAWN BY DATE F DECIMALS D. MIDDLETON� 03/22/04 E XXX = t.005 .�� D xx = t.010 MATERIAL SPECIFICATION: FRACTIONAL C X/X = f.'/64 B ANGLES 300 SERIES SST AlxC = t1/2' TAB 15 MEMBRANE CASSETTES GIS150081 EN [1/21 Specifications of KUBOTA Submerged Membrane UnitT" •SDecifications of Product Model SP600 Dimensions (Height x width x Length) H4,213mm x W944mm x L2,186mm Mass Upper Membrane Block Dry Mass 660 kg Lower Membrane Block Dry Mass 660 kg Diffuser Block Dry Mass 70 kg Attachment*' Dry Mass 6 kg Unit Lifting Tool*z Dry Mass 210 kg Total max. of Lifted Lower Membrane Block" 2,540 kg Number of Membrane Modules 60 modules Effective Membrane Surface Area 600 m2 Nominal (max.) Pore dia. of Membrane Sheet 0.4 pm (Average 0.2 pm) Initial Flow Rate with Clean Water*4 369 L/min (201C, 5 kPa) Diffuser Air Supply Rate Required 2.00 Nm3/min Maximum*s 4.00 Nm3/min Pressure Loss in Diffuser 10 kPa or less Filtration Pressure 6 20 kPa or less Chemical Injection Pressure 10 kPa or less Diameter of Pipe Connection Air ]IS VP75, ASTM 3", or DIN d90 x 1 Permeate JIS VP75, ASTM 3", or DIN d90 x 2 Replacement Parts Diffuser Rubber Membrane Module Optional Parts (These parts shall be ordered separately) Unit Lifting Tool Module Lifting TOOT Precautions in Storage Avoid direct sunlight and wetness Keep fire away *1 The attachement includes Manifold Adapter, Bracket, Pipe Support, and Diffuser Adapter all of which are attached to Membrane Unit. *2 Optional part *3 Assuming that all the gaps between the Membrane Elements are clogged. Mass of Diffuser Block, Attachment, and Unit Lifting Tool which is fully filled with water are also included. *4 This does not indicate the treatment rapacity with real mixed liquor. *5 Supplying more air flow than this maximum value may cause damage on the Membrane Unit. *6 Difference (Pl-P2) between the pressures while the filtration is OFF (PI) and ON (P2). GJS150081 EN [2/2] •Design Considerations Usage Intended Use*' Solid -Liquid Separation of Activated Sludge Conditions Filtration Method Gravity, Suction, or Siphon Filtration Water Temperature 5-40 °C pH 5-10 Required min. Water Level 4,600 Tim Sludge Properties*8 MLSS 5,000-13,000 mg/L Viscosity 9 120 mPa•s or less (recommended) Paper Filtration Test 10 mL/Smin or more DO 1 mg/L or more Water Temperature 15-35 C pH 6-8 Method of Fixation Membrane Unit Guide Set Ancillary Equipment (to be provided by Customer) Guide Set 'o Membrane Blower Gravity Filtration Motorized Valve (or Solenoid valve), Devices to Pressure Gauge, discharge Constant Flow Valve (or Flow Regulator and Flow Meter) Permeate*" (example) Suction Filtration Permeate Pump, Pressure Gauge (Negative Gauge or Combination Gauge), Constant Flow Valve (or Flow Regulator and Flow Meter) Siphone Filtration Siphon formation equipment, Motorized Valve (or Solenoid Valve), Pressure Gauge (Negative Gauge or Combination Gauge), Constant Flow Valve (or Flow Regulator and Flow Meter) Chemical Injection Port or Equipment Recommended Blower JIS VP75, ASTM 3", or DIN d90 Piping Diameter Permeate` JIS VP75, ASTM 3", or DIN d90 Precautions in Operation Avoid aeration while filtration stops as much as possible. Stop flltration when aeration stops. Provide continuous aeration when filtration is conducted. *7 Pretreatment may be required for the following types of wastewater: • Wastewater with oil, trash, or debris • Wastewater with high contents of iron, manganese, calcium, or silicon *8 Use these values as rough targets for treatment control. *9 This is the value measured by an viscometer model TVC-10 (Rotor No.1, Speed 20 rpm) by Toki Sangyo Co., LTD. If measured by an viscometer model VF-03 by Rion Co., LTD., it is 60 mPa•s or less instead. *10 Refer to "Instruction Manual' for details. *11 Configuration of devices to discharge permeate is not limited to these examples. Refer to "Instruction Manual". *12 Design the system so as to prevent permeate backflow and air trap while filtration stops. *Maintenance Considerations In Situ Chemical Cleaning Chemical type Sodium Hypochlorite 0.6% or less when MLSS is more than 10,000 mg/L 0.3% or less when MLSS is 10,000 mg/L or less Oxalic Acid"' 1.0 % or less Dosage Volume 2,400 L Timing When filtration pressure rises by 5-10 kPa from the initial or every six months or more often Diffuser Pressure Loss Prevention Procedure Blow down Timing Once a day, for one minute 713 If calcium carbonate precipitates in the tank, dose hydrochloric acid or citric acid (1.0% or less). [Before using this product, read "Instruction Manual for KUBOTA Submerged Membrane UnitT"".] GLASS LINED TANKS Request for Proposal Quote Number: 2010008 10/08/2020 Prepared for 7245 Pineville -Matthews Road Charlotte, North Carolina 28226 Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 Introduction Shane Eckley EW2 seckley@ew2.net 704-542-2444 Page: 2 of 19 Quote Proposal Tarsco Bolted Tank, a TF Warren Company appreciates the opportunity to provide you with the following proposal for your upcoming project. At Tarsco Bolted Tank, we approach every request for information and quote as an opportunity to earn your business, and want to be sure we understand your needs and the challenges you face with your project. Project Summary & Scope of Work: Labor, materials and equipment to erect (1) New 50.51 Feet Diameter X 11.32 Feet Height Carbon Steel Wastewater Storage Tank Labor, materials and equipment to erect (1) New 50.38 Feet Diameter X 10.66 Feet Height Glass Fused Wastewater Storage Tank Labor, materials and equipment to erect (1) New 65.36 Feet Diameter X 12.54 Feet Height Carbon Steel Wastewater Storage Tank Labor, materials and equipment to erect (1) New 64.37 Feet Diameter X 11.87 Feet Height Glass Fused Wastewater Storage Tank Site Project Location: Hampstead, North Carolina For a more detailed description of activities please refer to this proposal. We look forward to completing this work safely, with the highest quality, and on -time. Please contact us if you have any questions concerning Tarsco Bolted Tank's proposal or if we can be of any further service. Sincerely, Pat Wilson 5897 Hwy 59 Goodman, MO 64843 pat.wilson@tfwarren.com Tarsco Bolted Tank 913-219-6259 Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 A - Tank Description Page: 3 of 19 Quote Proposal One (1) New 50.51 Feet Diameter X 11.32 Feet Height Carbon Steel Wastewater Storage Tank ❑� Product being stored - Wastewater Storage ❑� Total Nominal Capacity - 169,700 Gallons ❑� Usable volume of approximately - 139,700 Gallons ❑� Specific Gravity - 1.01 R Freeboard - 24 Inches ❑� Deck Type - Open -Top ❑� Floor Type - Concrete (Embedded Starter) ❑� Construction Type - Bolted ❑� Wage Type - Non -Union / Non -Prevailing Accessories included: 1 - 30" Manway 1 - Exterior ladder w/out fall protection system -OSHA Compliant - TBT design with no cage (Tank is under 20 ft. eave height) 1 - 3' x 3' Step -Off Platform 1 - Top Wind Girders Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 B - Technical Information Engineering and Manufacture Specifications Site Class: D Wind Conditions: 145 Seismic S1: 0.081 Tank PE Stamp Required: Yes Foundation Type: Type 6-Concrete w/Embed Importance Factor: 1 1. Design Basis Page: 4 of 19 Quote Proposal Approval Drawing # of Sets: 3 Seismic Use Group: II Seismic SS: Calculations Required: Shipping Weight: Deck Live Load: 0.184 Yes 20,578 Pounds 0 Pounds per Square Foot a) Proposal is based on final customer's engineering information being provided within two (2) weeks of award. b) This information will include quantity, sizes and location information for all nozzles and manholes (elevation, orientation, projections etc.) along with the location and direction of the stairway. c) Design according to AWWA D103 2. Coatings Epoxy Powder Coating - (interior surface 8-10 mils; Exterior 5 mils; Topcoat 3-5 mils) Color to be determined. The exterior tank color can be chosen from five standard colors (White, Environmental Green, Cobalt Blue, Caribbean Blue, Tan) with an interior color of white. Custom exterior colors can be matched for an additional charge. Custom colors require paint specifications or color chips. * SSPC QP3 Certified C - Schedule 1 a) Approval Drawings - 2 - 3 Weeks b) Final Drawings - 1 to 2 weeks prior to shipment of tanks c) Tank Delivery - 8 to 10 weeks after approval of drawings and settlement of all details d) Our proposed pricing and schedule does not include for any delays due to causes outside Tarsco Bolted Tank's complete control, including but not limited to force majeure, strikes, political conditions, and weather. If we encounter any delays, the schedule will be adjusted and costs for delays will be reimbursed to Tarsco Bolted Tank at the applicable T&M rates. e) Milestone dates for Substantial Completion are defined as tank ready for testing. f) Free access to work site must be provided by Buyer during daylight hours on all working days including Saturday and Sunday. Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 D - Pricing and Terms TOTAL MATERIAL TANK CONSTRUCTION PRICE PRICE TOTAL ESTIMATED FREIGHT (PREPAY AND ADD) Options: Price for (1) 4" flange - $118 USD Price for (1) 6" flange - $174 USD Price for (1) 8" flange - $245 USD Notes for Quote: J $32,760.00 $36,337.00 $69,097.00 $4,704.00 Page: 5 of 19 Quote Proposal -- This is a Budget proposal; final proposal can be prepared upon receipt of all design parameters. -- Tank is designed based on the following data as well as data listed in Section B "Technical DATA" of this proposal. If location or data is different design and price may change. Customer to verify for final design. a. Seismic conditions at 34.4353' N;-77.67652' W. b. Seismic conditions of S1 = 0.081 and Ss = 0.184. c. Specific Gravity = 1.01 d. Temperature = <140°F e. pH - 6-8 -- Proposal does not include any taxes, license, and/or permits. If taxes are required they will be added on to the invoice. -- Proposal does not include any piping or electrical unless specifically specified in this proposal, including inlet piping. -- Tarsco Bolted Tank will supply and install blind flanges for hydro -test. Buyer to fill tank and disposal of testing water. -- Tarsco Bolted Tank will return if any leaks are found. -- A minimum of 6' clearance around the tank is required for erection. -- Foundation installation is by others unless included in this report. -- Customer is responsible to ensure the foundation is level, smooth and structurally sufficient to support the new tank. -- A Tarsco Bolted Tank supervisor has been included to supervise the installation of the embedded starter ring prior to concrete being poured. Proper installation and roundness tolerance are the responsibility of the contractor providing concrete installation. The contractor is responsible for the installation of the embedded ring. -- Embedded starter ring will be shipped separately and prior to tank. -- This project is in a wind-borne debris region 1. Proposal Validity a) 30 Days Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 A - Tank Description Page: 6 of 19 Quote Proposal One (1) New 50.38 Feet Diameter X 10.66 Feet Height Glass Fused Wastewater Storage Tank ❑� Product being stored - Wastewater Storage ❑� Total Nominal Capacity - 159,000 Gallons ❑� Usable volume of approximately - 129,100 Gallons ❑� Specific Gravity - 1.01 R Freeboard - 24 Inches ❑� Deck Type - Open -Top ❑� Floor Type - Concrete (Embedded Starter) ❑� Construction Type - Bolted ❑� Wage Type - Non -Union / Non -Prevailing Accessories included: 1 _ Exterior ladder w/out fall protection system -OSHA 1 - 3' x 3' Step -Off Platform Compliant - TBT design with no cage (Tank is under 20 ft. eave height) 1 - 30" Manway 1 - Top Wind Girders 1 - Glass Components Tarsco Bolted Tank a TF Warren company B - Technical Information Site Class: D Wind Conditions: 145 Seismic S1: 0.081 Tank PE Stamp Required: Yes Quote Number: 2010008 Engineering and Manufacture Specifications Approval Drawing # of Sets: 3 Seismic Use Group: II Seismic SS: 0.184 Calculations Required: Yes Page: 7 of 19 Quote Proposal Foundation Type: Type 6-Concrete w/Embed Shipping Weight: 16,137 Pounds Importance Factor: 1 Deck Live Load: 0 Pounds per Square Foot 1. Design Basis a) Proposal is based on final customer's engineering information being provided within two (2) weeks of award. b) This information will include quantity, sizes and location information for all nozzles and manholes (elevation, orientation, projections etc.) along with the location and direction of the stairway. c) Design according to AWWA D103 2. Coatings Glass C - Schedule a) Approval Drawings - 2 - 3 Weeks b) Final Drawings - 1 to 2 weeks prior to shipment of tanks c) Tank Delivery - 8 to 10 weeks after approval of drawings and settlement of all details d) Our proposed pricing and schedule does not include for any delays due to causes outside Tarsco Bolted Tank's complete control, including but not limited to force majeure, strikes, political conditions, and weather. If we encounter any delays, the schedule will be adjusted and costs for delays will be reimbursed to Tarsco Bolted Tank at the applicable T&M rates. e) Milestone dates for Substantial Completion are defined as tank ready for testing. f) Free access to work site must be provided by Buyer during daylight hours on all working days including Saturday and Sunday. Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 D - Pricing and Terms TOTAL MATERIAL TANK CONSTRUCTION PRICE PRICE TOTAL ESTIMATED FREIGHT (PREPAY AND ADD) Options: Price for (1) 4" S.S. flange - $289 USD Price for (1) 6" S.S. flange - $388 USD Price for (1) 8" S.S. flange - $556 USD Notes for Quote: $50,215.00 $44,707.00 $94,922.00 $4,704.00 Page: 8 of 19 Quote Proposal -- This is a Budget proposal; final proposal can be prepared upon receipt of all design parameters. -- Tank is designed based on the following data as well as data listed in Section B "Technical DATA" of this proposal. If location or data is different design and price may change. Customer to verify for final design. a. Seismic conditions at 34.4353' N;-77.67652' W. b. Seismic conditions of S1 = 0.081 and Ss = 0.184. c. Specific Gravity = 1.01 d. Temperature = <140°F e. pH - 6-8 -- Proposal does not include any taxes, license, and/or permits. If taxes are required they will be added on to the invoice. -- Proposal does not include any piping or electrical unless specifically specified in this proposal, including inlet piping. -- Tarsco Bolted Tank will supply and install blind flanges for hydro -test. Buyer to fill tank and disposal of testing water. -- Tarsco Bolted Tank will return if any leaks are found. -- A minimum of 6' clearance around the tank is required for erection. -- Foundation installation is by others unless included in this report. -- Customer is responsible to ensure the foundation is level, smooth and structurally sufficient to support the new tank. -- A Tarsco Bolted Tank supervisor has been included to supervise the installation of the embedded starter ring prior to concrete being poured. Proper installation and roundness tolerance are the responsibility of the contractor providing concrete installation. The contractor is responsible for the installation of the embedded ring. -- Embedded starter ring will be shipped separately and prior to tank. -- This project is in a wind-borne debris region 1. Proposal Validity a) 30 Days Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 A - Tank Description Page: 9 of 19 Quote Proposal One (1) New 65.36 Feet Diameter X 12.54 Feet Height Carbon Steel Wastewater Storage Tank ❑� Product being stored - Wastewater Storage ❑� Total Nominal Capacity - 314,700 Gallons ❑� Usable volume of approximately - 264,500 Gallons ❑� Specific Gravity - 1.01 R Freeboard - 24 Inches ❑� Deck Type - Open -Top ❑� Floor Type - Concrete (Embedded Starter) ❑� Construction Type - Bolted ❑� Wage Type - Non -Union / Non -Prevailing Accessories included: 1 - 30" Manway 1 - Exterior ladder w/out fall protection system -OSHA Compliant - TBT design with no cage (Tank is under 20 ft. eave height) 1 - 3' x 3' Step -Off Platform 1 - Top Wind Girders Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 B - Technical Information Engineering and Manufacture Specifications Site Class: D Wind Conditions: 145 Seismic S1: 0.081 Tank PE Stamp Required: Yes Foundation Type: Type 6-Concrete w/Embed Importance Factor: 1 1. Design Basis Page: 10 of 19 Quote Proposal Approval Drawing # of Sets: 3 Seismic Use Group: II Seismic SS: Calculations Required: Shipping Weight: Deck Live Load: EMU Yes 31,223 Pounds 0 Pounds per Square Foot a) Proposal is based on final customer's engineering information being provided within two (2) weeks of award. b) This information will include quantity, sizes and location information for all nozzles and manholes (elevation, orientation, projections etc.) along with the location and direction of the stairway. c) Design according to AWWA D103 2. Coatings Epoxy Powder Coating - (interior surface 8-10 mils; Exterior 5 mils; Topcoat 3-5 mils) Color to be determined. The exterior tank color can be chosen from five standard colors (White, Environmental Green, Cobalt Blue, Caribbean Blue, Tan) with an interior color of white. Custom exterior colors can be matched for an additional charge. Custom colors require paint specifications or color chips. * SSPC QP3 Certified C - Schedule 1 a) Approval Drawings - 2 - 3 Weeks b) Final Drawings - 1 to 2 weeks prior to shipment of tanks c) Tank Delivery - 8 to 10 weeks after approval of drawings and settlement of all details d) Our proposed pricing and schedule does not include for any delays due to causes outside Tarsco Bolted Tank's complete control, including but not limited to force majeure, strikes, political conditions, and weather. If we encounter any delays, the schedule will be adjusted and costs for delays will be reimbursed to Tarsco Bolted Tank at the applicable T&M rates. e) Milestone dates for Substantial Completion are defined as tank ready for testing. f) Free access to work site must be provided by Buyer during daylight hours on all working days including Saturday and Sunday. Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 D - Pricing and Terms TOTAL MATERIAL TANK CONSTRUCTION PRICE PRICE TOTAL ESTIMATED FREIGHT (PREPAY AND ADD) Options: Price for (1) 4" flange - $118 USD Price for (1) 6" flange - $174 USD Price for (1) 8" flange - $245 USD Notes for Quote: $43,281.00 $40,612.00 $83,893.00 $4,704.00 Page: 11 of 19 Quote Proposal -- This is a Budget proposal; final proposal can be prepared upon receipt of all design parameters. -- Tank is designed based on the following data as well as data listed in Section B "Technical DATA" of this proposal. If location or data is different design and price may change. Customer to verify for final design. a. Seismic conditions at 34.4353' N;-77.67652' W. b. Seismic conditions of S1 = 0.081 and Ss = 0.184. c. Specific Gravity = 1.01 d. Temperature = <140°F e. pH - 6-8 -- Proposal does not include any taxes, license, and/or permits. If taxes are required they will be added on to the invoice. -- Proposal does not include any piping or electrical unless specifically specified in this proposal, including inlet piping. -- Tarsco Bolted Tank will supply and install blind flanges for hydro -test. Buyer to fill tank and disposal of testing water. -- Tarsco Bolted Tank will return if any leaks are found. -- A minimum of 6' clearance around the tank is required for erection. -- Foundation installation is by others unless included in this report. -- Customer is responsible to ensure the foundation is level, smooth and structurally sufficient to support the new tank. -- A Tarsco Bolted Tank supervisor has been included to supervise the installation of the embedded starter ring prior to concrete being poured. Proper installation and roundness tolerance are the responsibility of the contractor providing concrete installation. The contractor is responsible for the installation of the embedded ring. -- Embedded starter ring will be shipped separately and prior to tank. -- This project is in a wind-borne debris region 1. Proposal Validity a) 30 Days Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 A - Tank Description Page: 12 of 19 Quote Proposal One (1) New 64.37 Feet Diameter X 11.87 Feet Height Glass Fused Wastewater Storage Tank ❑� Product being stored - Wastewater Storage ❑� Total Nominal Capacity - 289,100 Gallons ❑� Usable volume of approximately - 240,400 Gallons ❑� Specific Gravity - 1.01 R Freeboard - 24 Inches ❑� Deck Type - Open -Top ❑� Floor Type - Concrete (Embedded Starter) ❑� Construction Type - Bolted ❑� Wage Type - Non -Union / Non -Prevailing Accessories included: 1 _ Exterior ladder w/out fall protection system -OSHA 1 - 3' x 3' Step -Off Platform Compliant - TBT design with no cage (Tank is under 20 ft. eave height) 1 - 30" Roof Access Hatch 1 - 30" Manway 1 - Top Wind Girders 1 - Glass Components Tarsco Bolted Tank a TF Warren company B - Technical Information Site Class: D Wind Conditions: 145 Seismic S1: 0.081 Tank PE Stamp Required: Yes Quote Number: 2010008 Engineering and Manufacture Specifications Approval Drawing # of Sets: 3 Seismic Use Group: II Seismic SS: 0.184 Calculations Required: Yes Page: 13 of 19 Quote Proposal Foundation Type: Type 6-Concrete w/Embed Shipping Weight: 14,985 Pounds Importance Factor: 1 Deck Live Load: 0 Pounds per Square Foot 1. Design Basis a) Proposal is based on final customer's engineering information being provided within two (2) weeks of award. b) This information will include quantity, sizes and location information for all nozzles and manholes (elevation, orientation, projections etc.) along with the location and direction of the stairway. c) Design according to AWWA D103 2. Coatings Glass C - Schedule a) Approval Drawings - 2 - 3 Weeks b) Final Drawings - 1 to 2 weeks prior to shipment of tanks c) Tank Delivery - 8 to 10 weeks after approval of drawings and settlement of all details d) Our proposed pricing and schedule does not include for any delays due to causes outside Tarsco Bolted Tank's complete control, including but not limited to force majeure, strikes, political conditions, and weather. If we encounter any delays, the schedule will be adjusted and costs for delays will be reimbursed to Tarsco Bolted Tank at the applicable T&M rates. e) Milestone dates for Substantial Completion are defined as tank ready for testing. f) Free access to work site must be provided by Buyer during daylight hours on all working days including Saturday and Sunday. Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 D - Pricing and Terms TOTAL MATERIAL TANK CONSTRUCTION PRICE PRICE TOTAL ESTIMATED FREIGHT (PREPAY AND ADD) Options: Price for (1) 4" S.S. flange - $289 USD Price for (1) 6" S.S. flange - $388 USD Price for (1) 8" S.S. flange - $556 USD Notes for Quote: $51,284.00 $52,258.00 $103,542.00 $4,704.00 Page: 14 of 19 Quote Proposal -- This is a Budget proposal; final proposal can be prepared upon receipt of all design parameters. -- Tank is designed based on the following data as well as data listed in Section B "Technical DATA" of this proposal. If location or data is different design and price may change. Customer to verify for final design. a. Seismic conditions at 34.4353' N;-77.67652' W. b. Seismic conditions of S1 = 0.081 and Ss = 0.184. c. Specific Gravity = 1.01 d. Temperature = <140°F e. pH - 6-8 -- Proposal does not include any taxes, license, and/or permits. If taxes are required they will be added on to the invoice. -- Proposal does not include any piping or electrical unless specifically specified in this proposal, including inlet piping. -- Tarsco Bolted Tank will supply and install blind flanges for hydro -test. Buyer to fill tank and disposal of testing water. -- Tarsco Bolted Tank will return if any leaks are found. -- A minimum of 6' clearance around the tank is required for erection. -- Foundation installation is by others unless included in this report. -- Customer is responsible to ensure the foundation is level, smooth and structurally sufficient to support the new tank. -- A Tarsco Bolted Tank supervisor has been included to supervise the installation of the embedded starter ring prior to concrete being poured. Proper installation and roundness tolerance are the responsibility of the contractor providing concrete installation. The contractor is responsible for the installation of the embedded ring. -- Embedded starter ring will be shipped separately and prior to tank. -- This project is in a wind-borne debris region 1. Proposal Validity a) 30 Days Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 TERMS AND CONDITIONS 1 FREIGHT: Prepay & Add. 2 SITE CONDITIONS: Page: 15 of 19 Quote Proposal Buyer will provide a suitable, clear, safe, dry, leveled, compacted staging area adjacent to the tank foundation and extending 25 ft. around the tank foundation. A graveled or hard surface access roadway from a public road to erection site, so that loaded trucks can be driven to a point adjacent to tank foundation, must be provided and maintained. Minimum clearance of six (6) feet is required between tanks, eight feet overhead. If work is located inside building or enclosed area, it must be noted in the Contract. Buyer will ensure all tank parts are within 50 feet of tank foundation with no interfering objects. If the above conditions are not as described, Tarsco Bolted Tank shall be reimbursed for lost time and/or materials and equipment at the applicable T&M rates. 3 FOUNDATIONS: Top of foundation must be within 2 feet of grade. If higher or on structures, price will be adjusted. It is the buyer's responsibility to provide a level and true foundation, with level tolerances of 0.5 inches per ten (10) feet. Buyer is responsible for establishing center lines on foundations or structures. If Tarsco Bolted Tank or erection contractor finds inaccuracies or deficiencies in foundation work done by others, or is required to alter the tanks to make them fit, Tarsco Bolted Tank shall be reimbursed for lost time and/or materials and equipment at the applicable T&M rates. If a tank embedment ring is required, Tarsco Bolted Tank personnel will be required to inspect the installation of the ring prior to concrete being poured. Proper installation and roundness tolerance is the responsibility of the contractor providing the embedment ring installation. Location of all plumbing located within the foundation, concrete slab, or underground, is the responsibility of others, and Tarsco Bolted Tank is not liable for accuracy of location related to the tank. If the foundation design is included in pricing, buyer is to supply Geotechnical Soils Report. Unless otherwise noted, all foundation design and construction shall be the responsibility of others. 4 EXCLUSIONS: This Contract does not include unloading, hauling, grouting, or washing, painting, welding, load lines or any other systems installation unless stated as being included. Tarsco Bolted Tank will not be liable for any demurrage. All licenses, fees, permits, taxes or any items or services not specifically mentioned are excluded. Tarsco Bolted Tank will not be responsible for damage to personnel, automobiles, or machines within 100 feet of erection site. Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 5 CONTINUOUS OPERATION: Page: 16 of 19 Quote Proposal Buyer will ensure all operations are continuous, scheduled and completed in accordance with suggested sequence throughout erection and finishing with a completed water test and inspection. Tarsco Bolted Tank will not be liable for any reason whatsoever for any indirect, incidental, special or consequential damages. This quote is for free access to work site provided by Buyer for 10 hour days and 6 day work week on all working days, including Saturday, U. S. holidays and country or region specific holidays if outside U.S. If 8 hour, 5 day week is required, Buyer must specify. 6 INSPECTION: Buyer inspection and acceptance of interior and exterior must be performed prior to erection crew leaving job site. If buyer cannot make themselves available for the final inspection at time of erection completion, Tarsco Bolted Tank shall be reimbursed for re -mobilization and/or materials and equipment at the applicable T&M rates. 7 CHANGES: If the Buyer orders extra work or makes changes by altering, adding to, or deducting from the work set forth in this quote, the price and any completion date quoted will be adjusted accordingly. The price adjustment will include but not be limited to engineering, shipping, manufacturing, materials, construction and administration expense. All changes will be due Net 15. 8 BUYER'S RESPONSIBILITY: Buyer will supply 120 volt/60 Amp AC current within 10 feet of tank foundation and necessary utilities including, but not limited to, the necessary sanitary facilities and palatable drinking water as required for the performance of the contract. Foundation will be clean and clear of any obstruction, material, or equipment. Adequate clearance will be provided around the tank foundation area as well as overhead. Buyer is responsible for supplying trash dumpster at job site and for disposing of contents of dumpster. 9 HYDRO -TEST (LIQUID TANK): Tarsco Bolted Tank will supply and install blind flanges for all nozzles for performing Hydro -Test. Buyer shall provide labor, clean potable water, hoses, and pumping to fill the tank for the Hydro -Test. Any subsequent fillings are also the responsibility of the buyer. Buyer is responsible for emptying, disposing of water and any required tank cleaning after testing. 10 EXTERIOR WATER SPRAY TEST (DRY SILO): Dry Storage Silos, upon 24-hour prior notice for water test to begin, Buyer will provide enough hose, water and water pressure to reach to the top of the silo(s) for the exterior water spray test. An exterior spray water leak test (designed to simulate a driving rain storm) performed by our erection crew is included in the cost of the tank erection provided that sufficient free clean potable water is available at time of erection completion. Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 11 BUYER'S INSURANCE: Page: 17 of 19 Quote Proposal The Buyer will obtain insurance and indemnify Tarsco Bolted Tank against loss by fire, lightning, removal, and all extended coverage perils, theft, vandalism, and malicious mischief, earthquake, negligence, breach of contract and any other insurance which the Buyer deems necessary upon the work covered by the Contract, for the full insurable value thereof. Additional expense by theft will be reimbursed to Tarsco Bolted Tank by Buyer. Cost of security guards, if required, to be paid by Buyer. Tarsco Bolted Tank is to be named as an additional insured and a certificate of insurance is to be provided at the time the order is agreed upon. 12 CANCELLATION OF ORDER: All orders cancelled within 30 days of order placement will be subject to a 10% cancellation fee. Orders cancelled after 30 days will be subject to a cancellation fee of 30%, or the proportionate share of the contract amount performed to date, whichever is greater. Cancellation must be received in writing, either physically or electronically. 13 PAYMENT SCHEDULE: a) Receipt of Order or Letter of Intent -- 30% of materials price for engineering, submittals and allocation of materials. b) Foundation design (if required) Billed 100% upon buyers approval b.1) Foundation installation: 50% down before installation can begin and 50% billed at install completion. c) Upon submittal Approval -- 30% of materials d) Upon Ready to Ship (Payment to be received prior to shipment) -- 40% of materials e) Freight: Prepay and Add f) Tank Construction --Billed at completion. If overall construction time requires more than 2 weeks for completion, bi-weekly progress payments will be required g) Tank Insulation Construction (if required) --Billed at completion. If overall construction time requires more than 2 weeks for completion, bi-weekly progress payments will be required. h) Extended Warranty- Billed at completion. All invoice due Net 15 14 PAYMENT TERMS: Orders will not be accepted until initial 30% payment is received. We reserve the right to delay engineering, tank manufacturing, shipping and erection if payment on invoice(s) are not paid in accordance with stated terms and payment schedule. All terms of payment are subject to approval by our Credit Department. "Pay when Paid" terms will not be accepted. Liquidated damages and any other damages associated with delay will not be accepted. Past Due Invoices will be charged a service charge of 1.5% per month. 15 NOTE: Any items or specifications not specifically mentioned above are not a part of this quotation. This quotation represents our complete offering. If there are any conflicts between plans, specs, purchase order, contract or any other buyers documents and what we have quoted, our quotation shall govern. Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 16 FORCE MAJEURE Page: 18 of 19 Quote Proposal Neither party shall be liable for any failure or delay in performing its obligations under this Agreement if and to the extent that such failure or delay is caused by a Force Majeure event. A Force Majeure event means, in relation to either party, any event or circumstance beyond the reasonable control of that party including act of God, fire, explosion, flood, epidemic, power failure, governmental actions, war or threat of war, acts of terrorism, national emergency, riot, civil disturbance, sabotage, labor disputes and strikes (other than in respect of the workforce of the party affected). A party affected by the Force Majeure (the "Affected Party") shall immediately notify the other party ("Non -Affected Party") in writing of the event, giving sufficient details thereof and the likely duration of the delay. The Affected Party shall use all commercially reasonable efforts to recommence performance of its obligations under this Agreement as soon as reasonably possible. 17 EXCEPTIONS and CLARIFICATIONS: Material pricing here within, after the quote valid until date, will be subject to Producing Mill Increase and any applicable increase of material surcharges at the time of order placement. Unless otherwise noted, Tarsco Bolted Tank has quoted our standard design, fabrication, accessories (perimeter handrails, ladders, etc.) and coatings. Pricing does not include wiring, electrical, calibrations, piping, valves, brackets, or elbows (other than interior fill & overflow to grade) unless specifically mentioned in accessories area. Insulation pricing does not include insulating access manways, hatches, Any piping, valves, brackets, or other equipment, unless specifically mentioned. Any piping supplied by Tarsco Bolted Tank will not have coating applied to the interior of the pipe. This quote does not include disinfection at job site, unless otherwise noted. No bonds, permits, sales and/or use tax included unless otherwise noted. If tank construction is required during the months of October through March, additional charges may apply at Tarsco Bolted Tanks applicable T&M rates. Tarsco Bolted Tank recommends the use of a 8,000 lb. forklift for off- loading. Installation of anchor bolts is included unless otherwise noted (Anchor install excludes dry storage silos). It is assumed that foundation is designed to ACI 318 Building Code Requirements and satisfies dimensions and tolerances. Post installed anchor bolts will be installed up to 1" diameter and embedment depth to a maximum depth of 12". Any deviation is out of TBT scope. Indemnification--Tarsco Bolted tank will only be liable for their own negligence. Tarsco Bolted Tank a TF Warren company Quote Number: 2010008 Please sign, date and return to pat.wilson@tfwarren.com to place an order for this quote. Authorized Signature 5897 Hwy 59 Goodman, MO 64843 Date Page: 19 of 19 Quote Proposal PLURIS HAMPSTEAD WWTF SITE PLAN NOTES APPLICANT: PLURIS HAMPSTEAD, LLC 5950 BERKSHIRE LANE SUITE 800 DALLAS, TX 75225 PH. 214.220.3412 PROFESSIONAL ENGINEERING FIRM: MICHAEL C. GALLANT, PE, PA PO BOX 4039 SURF CITY, NC 28445 SURVEY AND TOPOGRAPHICAL INFORMATION PROVIDED BY: MICHAEL UNDERWOOD AND ASSOCIATES, PA 102 CINEMA DRIVE, SUITE A WILMINGTON, INC 28403 MCKIM AND CREED 243 N FRONT ST C C C 4 C 2 t F r a ti SITE y O m IL C PLURIS HAMPSTEAD WWTF-MODIFICATION """'""°" " "°4°' 0.50 MGD MEMBRANE BIO REACTOR WASTE WATER TREATMENT PLANT SPECTRUM NC, LLC NAVD 88 DATUM OTHER SURVEY DATA PROVIDED BY: GEOINOVATIONS AND DANFORD AND ASSOCIATES LAND SURVEYING, PC GEOTECHNICAL INFORMATION PROVIDED BY: S & ME, INC. 3006 HALL WATERS DRIVE, SUITE 100 WILMINGTON, NC 28405-8786 HYDROGEOLOGY AND SOIL SCIENCE SERVICES PROVIDED BY: EEE CONSULTING, INC. 8525 BELL CREEK RD. MECHANICSVILLE, VA 23116 PROPERTY DATA: TRACT SIZE: 28.77 ACRES WETLANDS ON TRACT: 8.40 ACRES AREA TO BE DISTURBED: <1 ACRES USCOE WETLANDS TO BE DISTURBED: 0 ACRES PROPERTY PIN: 3271-25-1909-0000 PROPERTY ADDRESS: ISLAND CREEK RD PROPERTY DESCRIPTION: 500 AC PB 40 / 75 JACK STOCKS DIV. NAICS CODE: 221320 REQUIRED PERMITS: WASTE WATER TREATMENT FACILITY - NCDENR STORM WATER DATA: RECEIVING STREAM: ISLAND CREEK RECEIVING STREAM INDEX: 18-74-27 STREAM CLASSIFICATION: C;SW EX IMPERVIOUS AREAS ROADS: 25,423 SF STRUCTURES: 2,604 SF SIDEWALKS: 3,274 SF TOTAL EX IMPERVIOUS AREA: 31,301 SF PERCENT PROPOSED IMPERVIOUS AREA: 1.8% PROJECT PHASING: MODIFICATION TO ADD AN ADDITIONAL 250,000 GPD TO THE PLANT CAPACITY CURRENT ZONING: PID ACCESS: ACCESS IS PLANNED BY CONNECTION TO HOAGANS TRAIL, CURRENTLY A SOIL ROAD TO BE IMPROVED PER THE SUBDIVISION MASTER PLAN. THE SITE WILL BE ACCESSED BY AN 18 FOOT WIDE ALL WEATHER ROAD (GRAVEL). SITE FENCING: THE SITE WILL BE FENCED WITH A 7' HIGH CHAIN LINK SECURITY FENCE AND HAVE A LOCKING SECURITY GATE AT THE ENTRANCE. BIOLOGICAL NUTRIENT REMOVAL AND HIGH RATE INFILTRATION DISPOSAL SHEET SCHEDULE SHEET ID C1.0 EC C1.1 C1.2 H C1.3 C1.4 PROPO. C1.5 C1.6 C1.7 ST) C1.8 S PI D COV PID 1.1 PID 1.2 PID 1.3 PID 1.4 PID 1.5 PID 1.6 PID 1.7 PID 1.8 VICINITY MAP NTS 11 ol 200'411 :11 ■■■■■■■■■■ 00 NON DISCHARGE PERMIT WQ0037287 O ZD z O U 0 LL 0 z i J O Lu Lu ry 0 LL Q Q z LL ZcoO Q u. Q ~ W LuQ m � Q J ~Z►Wi J w Z Q W C) z co UJ Ln Q J C*4 w N �z0� to X ~yco ZZ cnmOQ aco>. w J '- co C O~ J Q it Z Qui Ln V W OC�W zWa O • Lf) NI- LL o C U z _ _Ito Q O ���11 O l^ O u U buo z o o Qu c J x Q = O m ,V b C Lu O 00 It- O 04 W J Q Lo N O z C� z W I cn cn M U Z LL J Q 0) 00 0) U Z U z (S 7 T 1 8 4 3 r, a EX. GREENHOUSE EX WYLIE BRANCH FM - 10" NA 70' POWER LINE EASEMENT EQUALIZATION 64.37' DIA. TARSCO TANK, 11.87' TALL SLAB DIA.= 68.5' CORSE BUBBLE DIFFUSERS COMMON STAND-BY BLOWER TAG 5.3, 5.4, 5.5 AEROBIC DIGESTER 50.38' DIA. TARSCO TANK, 10.66' TALL 70' POWER LINE E SEMENT SLAB DIA.= 54.5' BLOWER CONTROL PANEL EQ DIFFUSER SYSTEM TAG 3.4 Q BLOWER X 5.1, 5.4, 5.5 r m vo D TAG 3.2 90° n INSTALL IX 10 X 10 TEE _ AND 10" GATE VALVES 3 TAG 3.11 ' 0 4" B E RF LY 2�o V E TYP. AG 5.6 4" SS AIR LINE DIGESTER BLOWER TAG 5.2, 5.4, 5.5/ 2i TAG 4.1 DIGESTER DIFFUSER SYSTEM O U DUPLEX SUBMERSIBLE PUMPS TAG 4.2 M AND SS RAIL SYTEM TAG 3.7, 3.9, 3 I O WASTING LINE SECURED TO � LOW LEVEL/HIGH LEVEL FLOATS z TANK WALL AND PLUMBED OVER WALL TAG 4.4, 4.5 0 INSTALL 10" C-900 FM 4" WASTING VALVE U s �� EX. 8 C-900 SURPLUS GRND WATER nn�s LOW LEVEL/HIGH LEVEL nn�s TAG 3.5, 3.6 FLOATS W/ SQUARE NUT OPERATOR nn�s " EX. 8 C-900 SURPLUS GRNDm&ATERQ LL FM F__ FM FM FM FM FM FM z PROPO. 4" C-900 WASTING LINE PROPO. 4" C-900 WASTING LINE ENLARGES FROM 12" TO 18" DIP HERE STATIC BAR SCREEN Z - — — — — — — — CL EX. GRAVEL DRIVE — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — _ _ _ —--------------- ------ -----TAG -11--------------------------------------------------------------------------------------- CL EX. GRAVEL DRIVE — — — — —� 6�, C-900 PVC TAG 3.8 � w 611GV 12X 12X 10 TEE SQ. NUT II GV Lu EX. 12" INFLUENT FM SQ. NUT OPER. EX. 12" INFLUENT FM ly 0� w� wj NJ NJ NJ NJ wu� LL TAG 3.11 ' Z INSTALL 12 X 12 X 6 TEE INSTALL 12 X 12 X12 TEE Q 12" GV t NUT OPER. ,__� J Q — — — — — —SQU �% LL PLAN VIEW 1/4" = I' DETAIL NO. 9 — TYPICAL PORCH HEADER CORNER CONNECTIONS SCALE: 0.75" = 12" OVERHEAD NEW GALV16STEEL STRAPS %"r ',A"E" S" HEADER HEADER PT PORCH POST INSIDE NEW HEADER, NOTCHED INTO POST HEADER, NOTCHED INTO POST 5/8"DIA. X TO" GALV BOLTS \/ 3/I6" x a % GALV. STEEL STRIP 8"18" PT PORCH POST SIDE ELEVATION 1/4" = I' ULIAIL NO. 1U — IYPIUAL HLAULK IU PUSI CONNECTION SCALE: 0.75" = 12" 5/8'OIa. x to" GALV. STEEL BOLTS HEADER V P% 3/16" 18"LONG GALV L, ONE STRAP, IDE FACE OF JOINT. 8"x8"PT PORCH POST- 1 FRONT ELEVATION 1/4" = I' ULIAIL NO. 11 — IYPIUAL HLAULR IU PUS[ WITH BUTT JOINT CONNECTION DOUBLE BUTT JOINT SCALE: 0.75" = 12" 5/8"DIA. x 10" ­ ,ASTEEL BOLTS HEADER STRAPS; 3/16" % y 'IRA e" CA -STEEL, TWO STRAPS OUT SIOE FACE OF JOINT. 3.25" 3.25' 8"X8" PT PORCH POST -1 NOTE: MINIMUM BURY DEPTH FOR ALL PROPOSED LINES IS 3 FEET. EQUALIZATION 64.37' DIA. TARSCO TANK, 1 1.87' TALL STATIC SCREEN SLAB DIA.= 68.5' COMMON STAND-BY BLOWER �MERSIBLE DUPLEX PUMPS CORSE BUBBLE DIFFUSERS EQ BLOWER SS RAIL SYSTEM TANK BOTTOM 42.00 n TOP OF WALL 53.87 TOP OF CONCRETE EX. GRADE 41.5 _ 6" C-900 LINE TO EX. INFLUENT FM-/ 18" INFLUENT 64 3/8 NOMINAL TANK DIAMETER T MANWAY W/ 4" NIPPLE AEROBIC DIGESTER 50.38' DIA. TARSCO TANK, 10.66' TALL SLAB DIA.= 54.5' COARSE BUBBLE DIFFUSERS /-DIGESTER BLOWER 4" SS AIR LINE COMMON HEADER BLOWER SLAB AT 42.00 507/8 4" WASTING LINE NOMINAL TANK DIAMETER TANK BOTTOM 42.00 TOP OF WALL 52.66 EX. GRADE 41.5 MANWAY W/ 4" NIPPLE AND VALVE II, II, II, II, II, II, II, II, II, II, SCALE: I'll 101 4tr Q0: QcnO uj ~ Lu Q W co U m�Q J O Z J w z cn W�O� z Q Ln N pQZC� LL � V, X ~cZz ~ = DC O QQJC� Q. V) m oo Q CL co >. z6: �o~J Ln Q Q Z CL�n V) WWnj z OC�W zWa _J = Q•c =c)- Z•U= N �c� ) �� •44/ I14 ;_�E O.C� � ,,�� b W CL \ O U V Z _Z 4-1 O u LL' 06 V O V � bwo z o J W CU x bq ,V c o co M O W J Q CV 0 z LLI z W I Co M U ct J /Q 0) co CA I U LL U z E3 8 T - • D D I EX. CONTROL BUILDING i I I SUMBERSIBLE WASTING/RESCREENING PUMPS PRE -AERATION 3 I U Z y O W/ 2 PVC PIPE TO THE TOP OF WALL Q LL CURRENTLY USED AS A DIGESTER 2" PVC CHECK VALVE I J w p 2 PVC BALL VALVE, WILL BE CONVERTED TO A PRE -AERATION BASIN PLUMB TO COMMON 4' PVC WASTING LINE j 0 z W u ALL SLIDE GATES, VALVES DIFFUSERS AND OTHER ACCESSORIES ARE IN PLACE. (SAME FOR EACH MBR ZONE) I Q J N m p W I �w � zQW --------------- —---------- ---- --- ------ I V) X O�Z�= C)m _ I I w�v� Q� Zm z� EX. COMMONWALL TANK I I D m I m w Q v, Z CO) 1 I On I ��~J Z�iQp PRE AERATION 3 25'-10"L X 12'-4"W X 16'SWD I I u I j Ln� 0 J W a V I I VOLUME 38,130 GAL. I I I a y 'IILil I zcl)Q C W PAX & I I I I vx17 X X O I I J EQ BASIN I I I I O w 341 X 39' 4"W X 6'SWD (4 TO 12.5) I I I z m o VOLUME 125,000 GAL. MAX I I PRE AERATION 2 a Lu N I O UI W I ' 25'-10"L X 12'-4"W X 16'SWD 0 � � I cn /� I I VOLUME 38,130 GAL. I W v> . E < Im n I` I "' I I m I I INSTALL MEMBIRANE CASSETTES IN MBR 3 ZONE---__ NOTE: ALL AIR AND PERM AT LINES ARE ALREADY IN PLACE R CASSETTE ADDTION EAERATION 1 I 25'-10"L X 1 -' X 16'SWD ct±0I I I VOLUME38,130G I -- — - — - — -— — — — — — — ICI I I i �- `� CDz. J` i EX. SIDEWALK X I ---- - - - - - - - - - - - -------------- - -- - - - ---- — — I I �•••.d... •�.� 4" C-900 WASTING LINE I IAU X4X4TEE EXJ SIDEWALK I 4" WASTING LINE ON TOP OF I!I I CC) SIDEWALK W/ HEAT TRACING HERE I �I j I B I FM FM TO PROPOSED DIGESTER Q M I D_ � Ln I L CID Z c� i E II - I �� o v W INSTALL 4 GAT VALV I I 4 C 900 WASTIING LINE .�, Z cc W/ SQ NUT OPER. I I TAG 6.4 o TAG 6.5 I I = o j v�i U CV a o °C CID LO o N I V a�o Z o oO g 0 x • I � c0 V o v FM FM I FM c C Z I EXISTING INFLUENT SETTLING TANK AND W ODOR CONTROL SKID TO BE cn REMOVED FROM SERVICE "'cn 1 EXISTING FINE SCREENS U INSTALL 12 X 4 SS SADDLE PROPOSED WASTING LINE INSTALL 12" GATE VALVE W/ SQ NUT OPER. EX 12" INFLUENT FORCE MAIN MINIMUM BURY DEPTH OF 3' UL A TAG 6.6 STARTING AFTER LINE LEAVES Q A EXISTING WALK HERE NORTH m NOTE: PROPOSED 4" LINE TO BE ROUTED UNDER EXISTING HRI EFFLUENT LINE v MINIMUM SEPARATION 2 FEET 10 O 10, 2 O 301 LL SCALE: 1' I I = 10' 8 C D 4 3 2 1 00 ■ 1/2" SS PLATE END 1/2" SS PLATE SIDE FILLET WELD D D 1/2" SS PLATE BOTOM FILLET WELD 18" INLET HOLE FILLET WELD FILLET WELD NIPPLE TO BOTTOM J UJ Q y FILLE ELD PLATES FILLET WELD LL Q LU W 0 Co 18" NIPPLE SS 1/2" SS PLATE TYP. W Lo m Q W WELDED TO BOTTOM AND FLANGE UJ N OQW FI ET WELD LL Lo y W m Z STANDARD 18" SS ANSI FLANGE 1/2" SS PLATE TYP. ^� L.L = 0 O O X QQZV FILLET WELD NIPPLE TO FLNAGE FILLET WELD PLATES ���// Q Z m 1/2" SS PLATE BOTOM U) Z z Z J co W Q q; j U CL O O J a co C 1/2" SS PLATE BOTOM ���Q Lo zc)Q c C) 0-LoU)0 aW .. U) ~ZW z zz� O uu a U O LL ' z •;�= J =Q�� �� = <•co - N Z Z. N O �2:� �o J` 441 N LLI W 1/2" SS PLATE TOP O FILLE WELD LL FILLET WELD Q co Q M FIL ET WELD J .bq Lo �I- z_ La0 z FILLET WELD LL � � O W 'N Z bq O CC � v � o - Lo N V � O zoo z FILLET WELD 1/4" X 1 1/2" 1 1/2" SS ANGLE TYP. FOR BA R TRAY Q i �I- Q x Q) WELDED TO IDE PALTES S cu O ui .c bo 1 /4" X 1 1 /2" X 1 1/2' G L LU FILLET WELD TYP. FOR BAR TRAY W M 1/2" SS PLATE SIDE 1/4" X 1 1/2" X 1 1/2" SS ANGLE cn M d' TYP. FOR BAR TRAY WELDED TO SIDE PALTES Q () FILLET WELD A J A Q 00 m U U- U z PLURIS HAMPSTEAD WWTF HAMPSTEAD, NC USA I-1.1 EQUALIZATION BASIN I-1.2 AEROBIC DIGESTER I-1.3 EO/DIG BLOWERS I-1.4 MBR-1 I-1.5 MBR-2 I-1.6 MBR-3 I-1.7 CODES LEGEND I-1.8 SYMBOLS LEGEND I-1.9 I-1.10 I-1.11 I-1.12 I-1.13 I-1.14 I-1.15 COVER SHEET a Michael C. Gallant PE, PA CAPLURIS HAMPSTEAD, LLC Engineering / Consulting / Design ` ;.`• FE si'•S� 5950 BERKSHIRE LANE v SUITE P& I D s L f DALLAS, TXX 75225 r WORKMANSHIP STANDARD ES0001 APPLIES GALLANTMC@YAHOO.COM 2 72 PO BOX 4039 SURF CITY, NC 28445 m ; �'�,P,`' DO NOT SCALE DRAWINGS NOTE: ANY PLAN THAT DOES NOT BEAR AN 910.448.1046 ENGINEER'S SEAL, SIGNATURE AND DATE IS A g M 2 /1'1 21 PRELIMINARY PLAN AND NOT RELEASED FOR FINAL DRAWING -FOR REVIEW PURPOSES ONLY -NOT RELEASED FOR CONSTRUCTION C-1989 CONSTRUCTION SCADA PLC MCC Z PROCESS AIR FROM BLOWERS 4'-304SS-EO REF SHT 1-1.3 (BY OTHERS) SCR-300101 PLANT INFLUENT NOTES: ❑1 PIPING, FITTINGS AND ASSOCIATED HARDWARE SUPPLIED BY OTHERS. ❑2 ALL MANUAL VALVES AND ASSOCIATED FITTINGS SUPPLIED BY OTHERS. ' ❑3 SUPPLIED BY OTHERS. ® SUPPLIED BY OVIVO ❑5 FUTURE. *UNLESS OTHERWISE NOTED LOW LEVEL HIGH LEVEL LAL LAH 300101 300101 DI DI I I — I— I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I EQ - 1 EOUALIZATION BASIN TNK-300101 WORKMANSHIP STANDARD ES0001 APPLIES DO NOT SCALE DRAWINGS RUN REMOTE HIGH TEMP HIGH MOIST YC YI TAH MAH 300101 101 300101 3W101 0 DI DI DI I I I I I I I HS � J TY I MY MS _ _ _ _ 3110101 300101 300101 300101 HOR I I I I I I I I I I I I I I I J I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I ; I I I I I I I I ; I I I I o I p ❑31 oM I I I o I I I I I o I I ❑31 0 I TSH ME I "j TSH ME 300101 300101 1 0 N 300102 300102 0 a C> I U I a; I I > lul�I1ol PMP-300101 PMP-300102 SCADA PLC MCC TO FINE SCREENS EQUALIZED FLOW EQUALIZATION BASIN LOW LEVEL HIGH LEVEL LAL LAH 400101 400101 kDA SCA DI DI I I I F � I I I I I I I I I I I I I I I I I I I I I I I I I I M AIR I I I I I I I I I I I I I I I I I I I I I I Z2PROCESS ____________ FROM BLOWERS 4"-304SS—EO REF SHT 1-1.3 I I I I I I I I I WASTE SLUDGE �All FROM MBR ZONES 4"—DI—INFLT REF SHT IM6 I I I I I I I I I LSL LSH 400t01 400iot ❑3 ❑3 DIG — 1 DIGESTER BASIN TNK-400101 NOTES: ❑1 PIPING, FITTINGS AND ASSOCIATED HARDWARE SUPPLIED BY OTHERS. 2❑ ALL MANUAL VALVES AND ASSOCIATED FITTINGS SUPPLIED BY OTHERS. " ❑3 SUPPLIED BY OTHERS. WORKMANSHIP STANDARD ES0001 APPLIES ® SUPPLIED BY ovlvo DO NOT SCALE DRAWINGS ❑5 FUTURE. *UNLESS OTHERWISE NOTED FINAL DRAWING -FOR REVIEW PURPOSES ONLY -NOT RELEASED FOR CONSTRUCTION AEROBIC DIGESTER TYPICAL FOR 3 TYPICAL FOR 3 FAIL YA 500001 RUN REMOTE HIGH TEMP YC YI TAH 500001 Ot 500001 SCADA SCADA 0 DI DI PLC I I PLC I I I I HS �------ 500001 HOR MCC MCC I I I I I I I I I I I I Z 2 RCEG OSSS I I I I I PG TG TSH V-500001 ® ® 500001 5aaoot 500001 I ® _ CHV-5000011 5.4 V-500001 vPR DIGESTER BASIN BLOWER 1 ® 1 ❑3 I I I BLR=500001 ® — —SOUND ENCLOSURE ® — — 1 0 fro TI 1 TG TSH PRV-500002 2 SD0002 500002P1 CHV-5000021 5z4 V-500002 COMON STAND-BY BLOWER 2 ® ❑3 I I I BLR_500002 ® - -SOUND ENCLOSURE - - o /03❑ T" j. - 1 1 TG TSH PRV-500003 5=3 5=3P1 1 I---�—L--�'G� a•-D1c \�-- CHV-5000031 5z4 V-500003 EQUALIZATION BASIN BLOWER 51 I � I BLR-500003 ® SOUND ENCLOSURE ® Y Z1 PROCESS AIR TO EQ-01 REF SHT I-1.1 EQ/DIG BLOWERS NOTES: ❑1 PIPING, FITTINGS AND ASSOCIATED HARDWARE SUPPLIED BY OTHERS. * Michael C. Gallant PE, PA IC PLURIS HAMPSTEAD, LLC ❑2 ALL MANUAL VALVES AND ASSOCIATED FITTINGS SUPPLIED BY OTHERS. * ci Engineering / Consulting / Design ° ?� E AI°;! 5950 BERKSHIRE LANE P& I D ❑3 SUPPLIED BY OTHERS. SUITE 800 WORKMANSHIP STANDARD ESOOO I APPLIES S L DALLAS, TX 75225 I*� O1 ® SUPPLIED BY OVIVO GALLANTMC@YAHOO.COM 2 72 ❑5 FUTURE. *UNLESS OTHERWISE NOTED DO NOT SCALE DRAWINGS Rfl RhX d/1'29 f11RF (IN N(JRddrC :•. `Z'_� FINAL DRAWING -FOR REVIEW PURPOSES ONLY -NOT RELEASED FOR CONSTRUCTION OPEN REMOTE xo SCADA n 070103 070103 p HS DI 070103 PLC I I I I i MCC I Ir­)I CHEM_C.LEANING ! RUN REMOTE HIGH TEMP HIGH MOIST YC YI TAH MAH 600101 ., 600101 600101 0 DI DI DI I I I I I I I I I I I I — T HI TY MY MS - — — 600I'M 600101 600101 600101 HOR I � � , I I ' J I I I I I I I I I I , I I , I I I I I I I LOW LEVEL HIGH LEVEL MLAL LAH o1010z 010102 DI DI I I I I I I I I I I I I I I I I I I SCADA PLC MCC ` I REF SHT 1-1.13 / I 2" I V-070111 I I REF SHT 1-1.08 nn/ /nv —M I i Inv nTiir—N MBR-I NOTES: ❑1 PIPING, FITTINGS AND ASSOCIATED HARDWARE SUPPLIED BY OTHERS. ❑2 ALL MANUAL VALVES AND ASSOCIATED FITTINGS SUPPLIED BY OTHERS. " ❑3 SUPPLIED BY OTHERS. ® SUPPLIED BY OVIVO ❑5 FUTURE. *UNLESS OTHERWISE NOTED WORKMANSHIP STANDARD ES0001 APPLIES DO NOT SCALE DRAWINGS FINAL DRAWING -FOR REVIEW PURPOSES ONLY -NOT RELEASED FOR CONSTRUCTION SCADA PLC MCC OPEN REMOTE XO F YI 070203 010103 p HS DI 070203 OUR I - - L I I I I I I I RUN REMOTE HIGH TEMP HIGH MOIST YC YI TAH MAH HIGH FLOW LOW FLOW FAH FAL 010201 ON 01 100101 1 101 100101 700101 FLOW FIR 070201 0 DI DI DI HS TY MY MS Al 100101 H OR 100101 700101 100101 F------- I � ------------- - - - - - -- I , , I Z NOTES: ❑1 PIPING, FITTINGS AND ASSOCIATED HARDWARE SUPPLIED BY OTHERS. ❑2 ALL MANUAL VALVES AND ASSOCIATED FITTINGS SUPPLIED BY OTHERS. ❑3 SUPPLIED BY OTHERS. ® SUPPLIED BY OVIVO WORKMANSHIP STANDARD ESOOOI APPLIES ❑5 FUTURE. *UNLESS OTHERWISE NOTED DO NOT SCALE DRAWINGS FINAL DRAWING -FOR REVIEW PURPOSES ONLY -NOT RELEASED FOR CONSTRUCTION LOW LEVEL HIGH LEVEL LAL LAH 070202 0702 022 DI DI I I I I I I I I I I I I I I I I I I THIS BASIN TO USED AS AN AEROBIC DIGESTOR FOR THE FIRST PHASE OF THE PROJECT V-070211 - MBR -2 SCADA PLC MCC SCADA PLC MCC OPEN REMOTE X0 n 010303 070303 p HS DI 070303 I - L I I I I I I I I I RUN REMOTE HIGH TEMP HIGH MOIST FYC n TAH MAH HIGH FLOW LOW FLOW FAH FAL 010301 070301 800101 101 800101 800101 FLOW FIR 070301 _ DI DI DI HT MY MS Al 800101 800101 800101 800101 HOR I r------ -- - - - --J I I I I I I I I , I i , i I 2„ NOTES: ❑1 PIPING, FITTINGS AND ASSOCIATED HARDWARE SUPPLIED BY OTHERS. ❑2 ALL MANUAL VALVES AND ASSOCIATED FITTINGS SUPPLIED BY OTHERS. ❑3 SUPPLIED BY OTHERS. ® SUPPLIED BY GVIVG WORKMANSHIP STANDARD ESOOOI APPLIES ❑5 FUTURE. *UNLESS OTHERWISE NOTED DO NOT SCALE DRAWINGS LOW LEVEL HIGH LEVEL MLAL LAH 070302 070302 SCADA DI DI PLC , I , MCC I T__ I I I MBR-3 FINAL DRAWING -FOR REVIEW PURPOSES ONLY -NOT RELEASED FOR CONSTRUCTION TYPICAL VARIABLE LETTER COMBINATIONS EQUIPMENT PREFIXES SWITCHES AND I SUCEEDING ACP ACCESS CONTROL PANEL CONTROLLERS READOUT DEVICES ALARM DEVICES TRANSMITTERS LETTERS AE ANALYTICAL SENSOR z 0 Z a 0 ? w J �, 0 'L a z 0 Z a = c� a- m z o z a o z w J z a SOLENOIDS, RELAYS, VIEWING AIT ANALYTICAL INDICATOR TRANSMITTER FIRST INITIATING OR o c� c� m z - a 0 o c� = J o c 0 o c m COMPUTING PRIMARY TEST WELL OR DEVICE, SAFETY FINAL a > � AT ANALYTICAL TRANSMITTER a U UR BLOWER LETTERS MEASURED VARIABLE 9 DEVICES ELEMENT POINT PROBE GLASS DEVICE ELEMENT o CBD CFR CHV CMP CON CWC DRY EDT EJ FBD FCV FE FI FIT FS FT GDR LE LE LIT LSH LSHH LSL LSLL LSM LT MCC ME MOT MXR OWS PE PG PI PIT PLC PMP COARSE BUBBLE DIFFUSER CHEMICAL FEEDER CHECK VALVE COMPACTOR CONVEYOR COMPACTOR/WASHER/CONVEYOR IDS DRYER OR TUBE DUCT EDUCT EXPANSION JOINT FINE BUBBLE DIFFUSER MODULATING CONTROL VALVE FLOW SENSOR FLOW INDICATOR FLOW INDICATOR TRANSMITTER FINE SCREEN FLOW TRANSMITTER GRINDER GRIT CLASSIFIER LEVEL SENSOR LEVER INDICATOR TRANSMITTER LEVEL SWITCH HIGH LEVEL SWITCH HIGH HIGH LEVEL SWITCH LOW LEVEL SWITCH LOW LOW LEVEL SWITCH MEDIUM LEVEL TRANSMITTER MOTOR CONTROL CENTER MOISTURE SENSOR MOTOR MIXER OPERATOR WORK STATION PRESSURE SENSOR PRESSURE GAUGE PRESSURE INDICATOR PRESSURE INDICATOR TRANSMITTER PROGRAMMABLE LOGIC CONTROLLER PUMP A Analysis ARC AIC AC - AR Al ASH ASL ASHL ART AIT AT AY AE AP AW - - AZ A ALARM B Burner/Combustion BRC BIC BC - BR BI BSH BSL BSHL BRT BIT BT BY BE - BW BG - BZ B C User's Choice - - - - - - - - - - - - - - - - - - - C CLOSED D User's Choice - - - - - - - - - - - - - - - - - _ _ D _ E Voltage ERC EIC EC - ER El ESH ESL ESHL ERT EIT ET EY EE - - - - EZ E - F Flow Rate FRC FIC FC FCV FR FI FSH FSL FSHL FRT FIT FT FY FE FP - FG - FZ F _ FQ Flow Quantity FQRC FQIC - - FOR FQI FQSH FQSL FQSHL - FOIT FQT FQY FOE - - - - FQZ - - FF Flow Ratio FFRC FFIC FFC - FFR FFI FFSH FFSL FFSHL - - - - - - - - - FFZ - _ G User's Choice - - - - - - - - - - - - - - - - _ _ _ G _ H Hand - HIC HC - - - - - - - - - - - - - - - - H HIGH I Current IRC IIC - - IR II ISH ISL ISHL IRT IIT IT IY IE - - - - IZ HH HIGH HIGH J Power JRC JIC - - JR JI JSH JSL JSHL JRT JIT JT JY JE - - - - JZ I _ K Time KRC KIC KC KCV KR KI KSH KSL KSHL KRT KIT KT KY KE - - - - KZ J _ L Level LRC LIC LC LCV LR LI LSH LSL LSHL LRT LIT LT LY LE - LW LG - LZ K _ M User's Choice - - - - - - - - - - - - - - - - - - - L LOW N User's Choice - - - - - - - - - - - - - - - - - - - LL LOW LOW 0 User's Choice - - - - - - - - - - - - - - - - - - - M MIDDLE P Pressure/Vacuum PRC PIC PC PCV PR PI PSH PSL PSHL PRT PIT PT PY PE PP - - PSE PZ N _ PD Pressure Differential PDRC PDIC PDC PDCV PDR PDI POSH PDSL PDSHL PORT PDIT PDT PDY POE POP - - - PDZ 0 OPEN Q Quantity QRC OIC - - OR QI OSH QSL ASHL QRT QIT QT OY OE - RW - - QZ P _ R Radiation RRC RIC RC - RR RI RSH RSL RSHL RRT RIT RT RY RE - - - - RZ Q _ S Speed/Frequency SRC SIC SC SCV SR SI SSH SSL SSHL SRT SIT ST SY SE - - - - SZ R _ T Temperature TRC TIC TC TCV TR TI TSH TSL TSHL TRT TIT TT TY TE TP TPW - TSE TZ S _ TO Temperature Differential TDRC TDIC TDC TDCV TDR TDI TDSH TDSL TDSHL TORT TDIT TOT TDY TOE TDP TDPW - - TDZ T _ U Multivariable - - - - UR UI - - - - - - - - - - _ _ _ U _ V Vibration/Machinery Analysis - - - - VR A VSH VSL VSHL VRT VIT VT VY VE - - - - VZ V _ W Weight/Force WRC WIC WC WCV WR WI WSH WSL WSHL WRT WIT WT WY WE - - - - WZ W _ WD Weight/Force Differential WDRC WDIC WDC WDCV WDR WDI WDSH WDSL WDSHL WORT WDIT WDT WDY WDE - - - - WDZ - _ X Unclassified - - - - - - - - - - - - - - - - - _ _ X _ Y Event/State/Presence - YIC YC - YR A YSH YSL YSHL YRT YIT YT YY YE - - - - YZ Y _ Z Position/Dimension ZRC ZIC ZC ZCV ZR ZI ZSH ZSL ZSHL ZRT ZIT ZT ZY ZE - - - - ZZ Z _ ZD Gouging/Deviation ZDRC ZDIC ZDC ZDCV d ZDR I ZDI I ZDSHI ZDSL I ZDSHL I ZDRT ZDIT ZDT ZDY ZDE - - - - ZDZ _ _ NOTE: This table is not all-inclusive. LINE CODES PIPE MATERIAL ABBRIVIATION INSTRUMENT NUMBERING SUBSYSTEM CODES N MAJOR PROCESS LINE 304SS 304 STAINLESS STEEL 000000 (EXAMPLE) 01 HEADWORKS DI DUCTILE IRON 02 EQUALIZATION ZONE PNL PANEL N MINOR PROCESS LINE HDGCS HOT DIPPED GALVANIZED CARBON STEEL DEVICE INSTANCE 03 ANAEROBIC ZONE PRV PRESSURE RELIEF OR REDUCING VALVE — f — PROCESS/CLEANING AIR PVC POLYVINYL CHLORIDE BASIN INSTANCE 04 PRE -ANOXIC ZONE PSH PRESSURE SWITCH HIGH FLEX FLEXIBLE HOSE SUBSYSTEM CODE 05 PRE -AERATION ZONE PSL PRESSURE SWITCH LOW - - - - - - ELECTRICAL EQUIPMENT NUMBERING 06 POST ANOXIC ZONE PT PRESSURE TRANSMITTER FLUID CODE ABBREVIATION PLC TO SCADA 07 MEMBRANE BIOREACTOR ZONE SB SPECTACLE BLIND CA CLEANING AIR COMMUNICATION XXX - 000000 (EXAMPLE) 08 PREMEATE CONTROL SMU SUBMERGED MEMBRANE UNIT DESCRIPTION 1 PROCESS CONTINUATION CDS CHEMICAL DOSING DEVICE INSTANCE 09 MEMBRANE BIOREACTOR ZONE AERATION STG MANUAL STOP GATE — DESCRIPTION 2 WITHIN SCOPE REF SHT I-X.X INFLT INFLUENT BASIN INSTANCE 10 PRE -AERATION ZONE AERATION SUG SLUICE GATE DESCRIPTION 1 PROCESS CONTINUATION OVRFL OVERFLOW SUBSYSTEM CODE 11 SUPPLEMENTAL AERATION TC TABLET CHLORINATOR — DESCRIPTION 2 > WITHIN SCOPE PA PLANT AIR EQUIPMENT PREFIX 12 INTERNAL RECYCLE TE TEMPERATURE SENSOR REF SHT I-X.X WITH BACKFLOW PRMT PERMEATE 13 MPE DOSING TG TEMPERATURE GAUGE PW PLANT WATER 14 COAGULANT DOSING TI TEMPERATURE INDICATOR DESCRIPTION 1 > PROCESS CONTINUATION DESCRIPTION 2 OUT OF SCOPE RAS RETURN ACTIVATED SLUDGE 15 SUPPLEMENTAL CARBON ADDITION TIT TEMPERATURE INDICATOR TRANSMITTER RECYC RECYCLE 16 pH ADJUSTMENT TNK TANK DESCRIPTION 1 PROCESS CONTINUATION OUT OF SCOPE RNS RINSE 17 SMU CLEAN -IN -PLACE TSH TEMPERATURE SWITCH HIGH DESCRIPTION 2 WITH BACKFLOW WAS WASTE ACTIVATED SLUDGE 18 DISINFECTION TT TEMPERATURE TRANSMITTER 19 WAS HANDLING TV TELESCOPING VALVE LINE NUMBER GROUPS 00`-xxxxx-xxx-000 LINE NUMBER 20 21 22 PAD-K ANOXIC ZONE MEMBRANE THICKENER ZONE AEROBIC DIGESTER ZONE UPS UVU V UNINTERRUPTIBLE POWER SUPPLY ULTRAVIOLET UNIT MANUAL VALVE LINE NUMBERING 000 OVERFLOW 100 INFLUENT 00" - DI - INFLT - 001 (EXAMPLE) 200 RECYCLE 23 MISCELLANEOUS VFD VARIABLE FREQUENCY DRIVE WE WEIR SEQUENTIAL LINE NO. 300 PERMEATE FLUID CODE 400 PROCESS AIR WEG WEIR GATE PIPE MATERIAL 500 CHECMICAL DOSING WR ADJUSTABLE WEIR NOMINAL LINE SIZE 600 CLEANING AIR XV AUTOMATED OPEN/CLOSE VALVE 700 PLANT WATER/RINSE 800 RETURN ACTIVATED SLUDGE 900 WASTE ACTIVATED SLUDGE WORKMANSHIP STANDARD ESOOOI APPLIES DO NOT SCALE DRAWINGS CODES LEGEND FINAL DRAWING -FOR REVIEW PURPOSES ONLY -NOT RELEASED FOR CONSTRUCTION INLINE INSTRUMENTS MECHANICAL EQUIPMENT FE Tc FE NOZZLE MAGNETIC VORTEX TURBINE ELEMENT SHEDDING FE sM FE FE FE FE ORIFICE VENTURI POSITIVE SONIC II DISPLACEMENT ti FE FE FE FE PITOT -- AVERAGING PITOT TARGET ROTOMETER FE -- RESISTANCE VARIABLE TEMPERATURE AREA R DIFFERENTIAL GENERAL INSTRUMENT OR FUNCTION SYMBOLS PRIMARY PRIMARY AUXILIARY FIELD LOCATION LOCATION LOCATION HARDWARE MOUNTED ACCESSIBLE INACCESSIBLE ACCESSIBLE INTERLOCK TO OPERATOR TO OPERATOR TO OPERATOR DISCRETE INSTRUMENTS O e 0 e O SHARED DISPLAY SHARED CONTROL "SOFT DCS INTERLOCK„ COMPUTER FUNCTION O evllq PROGRAMMABLE LOGIC CONTROL 0 VALVE SYMBOLS VALVE ACTUATORS INC NO DIAPHRAGM r F LEVER N m GATE VALVE ACTUATOR H GATE VALVE M MOTOR T HAND BALL VALVE ACTUATOR WHEEL n DIAPHRAGM VALVE S SOLENOID q CHAIN PLUG VALVE ACTUATOR WHEEL u DIX 9 BALL VALVE O� CYLINDER ACTUATOR � NEEDLE VALVE SELF-ACTING REGULATORS LUGGED II\II BUTTERFLY VALVE WAFERED ICI BUTTERFLY VALVE PRESSURE REGULATOR WITH V'I CHECK VALVE DOUBLE LEAF KI CHECK VALVE REDUCING EXTERNAL PILOT RELIEF DEVICES BACK DIFFERENTIAL PRESSURE PRESSURE PRESSURE RUPTURE DISK FOR RELIEF PRESSURE RELIEF VACUUM + RUPTURE DISK FOR RELIEF ® VACUUM RELIEF AT SUBMERSIBLE CENTRIFUGAL METERING M CVII� MIXER �WALL IED PUMPUMPPPUMPAITYPUMPMIXER El ULTRA SONIC is SUBMERSIBLE CENTRIFUGAL ROTARY BLOWER � WEIR WEIR GATE LEVEL TRANSMITTER PRESSURE SENSOR BLOWER BLOWER AIR FILTER TABLET[A MANUAL AUTOMATIC COARSE FINE BUBBLE TELESCOPING WASTE CHLORINATOR FINE SCREEN FINE SCREEN BUBBLE DIFFUSER DIFFUSER VALVE BASKET OIV SINGLE DECK V.CONVEYOR GRIT MEMBRANE WASHER 71�� CLASSIFIER COMPACTO DOUBLE DECK SUSPENDED MEMBRANE MEMBRANE JE PIPING SYMBOLS Y STRAINER �I BLIND FLANGE FUNNEL ECCENTRIC REDUCER D CONCENTRIC REDUCER EDUCTOR D WELDED CAP WELDED PIPE END ] SCREWED CAP II UNION CAMLOCK FITTING 'illlZi► FLEXIBLE LINE FO SPECTACLE BLIND s EXPANSION JOINT XX II TIE-IN POINT WORKMANSHIP STANDARD ESOOOI APPLIES DO NOT SCALE DRAWINGS FINAL DRAWING -FOR REVIEW PURPOSES ONLY -NOT RELEASED FOR CONSTRUCTION DRAFT TUBE SHEAR TUBE WASTE O O CONTAINER MULTI-EDUCTOR DRAFT TUBE SYMBOLS LEGEND 131303'3 nzsq LOL g MgzICMgICL IxcglwGul bjgut Lgcipj), guq I.Clgtcq n1l1g), bnlbo2ca nupl gl ICgzt DCCCurpCL ILl YDDI,LIOLI' 2I1B`lEC,L .LO IFC LolloMiuR LC2figcllou: Zpc kobrat), zpgll oul), pr. pCLCIu pA LGtG .CucC• 2t1B1EC L 10 IpozC uJUUGL2 2GI I OLfJJ Ou Exptpit B gttgcpeq FGLGIo guq IucolbOLgtcq Expipit Y gtlgcpsq pCI.CIO guq TucoLboLulsq pCI.CIu p?, LGIG .CucC• bLobG rX locgtcq Iu bcugGL COnuta' A04F Caopug' uuq pciuR uJoLC bs4!cnlgLjX gczcupCq Tu CouAC1, auto (!LVUtss' II2 2MCC22OL2 guq gmRm LOI.CACL' Iu ICC 2llubIC' 911 OL tFgl CGLTMu LCgI pCI.CpA gcicuoMlsgRc;q' pgz pgLgglusq uuq zolq' mq pX tpszC bmnulz goG2 pCLCpA pg Ruju' 2GII uuq Q10'00) auq OIpr-L AgingplC couzlgCrgllouz to It Iu pguq bglq pA IpC C�.sutss' qJG LCCCIbI MpCr.Cot Iz 140M IHEHEL+OHEa tFs CL9UtOL' JOL guq Iu couzlgG gtlou of IpC 2MJJ 01 ZCu D011UL2 MIIJAE22EIH: YgCK!UIICA yncunC' 2MIC 1220' Dglln' IGX92 �2501 (licLGju cg11Cq ,,CLvutss„)- Hvwb2tsgq' rrC' g 14o4p Cglopug IiuJltCq IlgpilllA cowbgul, Mltp g wml!UR ggclLG22 oL 5100 OL 1305 EgzlMooq Kogq' mllunu?tou' v1C 38,403 (FCI.CIu cgllCq �,CLVUtOL,,)l guq b1mla mjq pCtMCCu bsugGL >i Ied' rrC' g L1o4F Cglollug Irunlcq lrgprlrta couJbgul, Mltp a wmjpJF uggLG22 ,LHI2 216ECIYr MYKKYLIZA DEED' wggC qH2 9y quX oL j)w6vffk' 301 d' Aa 16EVDEK COfll#UL VOH.LH CYISOFI14Y HEAEI/IIlE 2,LY 27?3e8.00 16VHCEF: 3511-1�-IedI-0000 • YLID ME EXbKE22 L10 OLILIIOLI OL1.LI.LrE ,LO ,LHE bKObEH LA' ME bKEbYKED ,LHE DEED UA .LHI2 .LKYLI2YC.LI01A BII.L ME NYDE 140 EXYWUAV,LIOV Oh JLIJLrE Yttsl. 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IoII{ Ds 9�qrcab 3 °� obsugs, Coryul, B�u 6 TrydNpb15ob4e02MY 0034 8A' bGugr,L Conufa KG912fLX• Drnr210u' Iob2,jl Lomu2p!b' bGugGL Conuta' ;4oLtp Curoiluu„ LGcoi.gGq ru ylub Boor 2e' buRG BEILICI Flrr Ob ILUCf ,B,, S8 JJ ucLG2 +\- u2 2potAu ou tpc; uJub Gut!tlGq ,bcugGL I IC�t' rrC EXHIBIT V beugew ConUfA' NC KsdTafe►. off, De qu b dG d r jo dNp�blsob IIIIIII illilllll ilill l 1111 I I IIi 111lil Beata WE 04 B8 504200 p) 30, gL91u9RG\9CCG22 uuq nf1j1t1, Gu2GwGuf• nuqumooq' bLOLG2210ugl r'guq 2nLAGXOL LGCOLgGq 1u yqub Boojt 2Q' buRG 8A: g) bomGL jlucz' 8• JfJG L0110m1uR W911GL2 92 2jJomu ou JPG 21rLAGa gglGq AOAGWPGL 501,t' p), Yq!CPUGj Z' Co1rulX ISORIZjLa' Coulbgua guq yqCJLGGL KGgj EMIG CoulbuuA LGCOLgGq 1u BooK 680' bgfiG 135' bGugGL A' KG2GLAgf10u OtLOAujjX 1ulGI.G21 u2 COujujuSq 1u TPUT CGLfg1u DGcq pGimGGu 1uicwggOuuj bgbGL bgf0 103' Q• VCCG22 E92GwGuf VRLGGWGuf LGCOLgGq 1u BOOK 126? buRG I3Q' u2 uwcugGq 1u BOOr 586A' KGF12TLa- 2• Eg2GwGup u2 RLuutGq uuq LG2GLAGq 1u grGq LGCOLgOq 1u BOOK 318A' PPG t3' bGugGL COnufa bI'2' qufGq AOAG1upGL 501d' 5a5' bGugGL COnufa jic?,l2TLa' u2 2potAu ou yj lv\vc2yq 2nLAGA pA yllcpgGj I/j' nugGLmooq' ,4' E132GWGuf(2) 1u LJAOL OL CULOjluu bOmGL uuq 17!Rpi Cowbuua 92 LGCOLgGq Iu Boor 12a5' b9RG 3' VccG22 guq Eg2GWGuf LGCOLgGq ru BOOK t58Q' buRG 53' bGugGL Conufa KGRr2fLA- bgGG J2' W9b BOOT I' PEG 2J' guq ylub BOOK 2Q' b9RG 8J' bGugGL COMIX KGR12fLa• 5• E92GWGu[2' 2Gfpucy jjuG2 guq uuX OTPGL WgffGL2 2pomu ou bjgf LGCOLgGq 1u Nub BOOK 10' I • IgzG2 guq g22G22wGuj2 LOL JPG XGgL 5012 uuq 2np2GdfiGuj aGuL2' not XGT qnG uuq buaupjG' EXHIBIT B beuge1 COMO Nc 6eaT8,6L off, peege bgae 2 off, g l IIIIII ' IIIIII III illll l it II I III III I III Bpara r1353 mamba 04 00 3/15/2021 North Carolina Secretary of State Search Results • File an Annual Report/Amend an Annual Report • Upload a PDF Filing • Order a Document Online - Add Entity to My Email Notification List • View Filings • Print a Pre -Populated Annual Report form • Print an Amended a Annual Report form Limited Liability Company Legal Name Pluris Hampstead, LLC Information Sosld: 1337434 Status: Current -Active O Date Formed: 9/11 /2013 Citizenship: Domestic Annual Report Due Date: April 15th Registered Agent: CT Corporation System Addresses Reg Office Reg Mailing Mailing 160 Mine Lake Ct Ste 200 160 Mine Lake Ct Ste 200 5950 Berkshire Lane, Ste 800 Raleigh, NC 27615-6417 Raleigh, NC 27615-6417 Dallas, TX 75225 Principal Office 5950 Berkshire Lane, Ste 800 Dallas, TX 75225 Company Officials All LLCs are managed by their managers pursuant to N.C.G.S. 57D-3-20. Manager Maurice Gallarda 5950 Berkshire Lane, Ste 800 Dallas TX 75225 https://www.sosnc.gov/online_services/search/Business_Registration_ResuIts 1 /1 ag� Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 POWER RELIABILITY PLAN FOR PLURIS HAMPSTEAD WWTF Per 15A NCAC 02T .0705(k) the facility is furnished with an automatically activated stand-by diesel generator. The generator is activated by and automatic transfer switch (ATS) which will, upon sensing a lack of incoming power, automatically start the stand-by generator and automatically switch the power source for the facilities from the incoming service to that provided by the stand-by generator. The generator will automatically exercise itself on a weekly basis. The generator is sized to provide adequate power to run all essential treatment facilities under design conditions. The generator has been utilized in the past during several storm events with no disruption to plant operations. �tN CARO �•, 2T2 V /4111111111110 March 13, 2021 gall ant m cGyah oo .corn tel 910.448.1046 P.Q. Box 4039 Surf City, NC 28445 mg� Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 PLURIS HAMPSTEAD WWTF RESIDUALS MANAGEMENT PLAN Rn •si'••�� '•. S L r 02 72 IN C 'GA��.� March 13, 2021 Firm C-1989 gall ant m cGyah oo .corn tel 910.448.1046 P.Q. Box 4039 Surf City, NC 28445 ag� Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 I. RESIDUALS GENERATION 1.0 Residuals from Screenings The proposed wastewater treatment plant is designed with fine screens prior to the Membrane Bioreactor (MBR) plant. These screens are sized so that the influent flow will be screened of solids that may be injurious to the membrane system. The screen system is fitted with a compactor. The compactor is designed to empty into a dumpster on casters. The amount of screenings will vary depending on the flow and will be monitored closely by the operations staff. 1.1 Residuals from Biological Processes The calculated wasted solids from the plant are 9,952 gallons per day. This assumes a concentration of 8,000 ppm. This wasting rate yields 664 lbs of solids/ day or 19,920 lbs of solids per month. The digester was designed to hold in excess of 120,000 gallons of sludge. The goal is to thicken the sludge to 2% (minimum). The method of thickening would be for the operator to allow the digester to settle and then decant the supernatant to the proposed equalization basin using a trash pump. The total gallon wasted in 30 days would be 298,560. After thickening, the volume would be 119,424 gallons. II. RESIDUALS STORAGE 2.0 Residuals from Screenings Residuals from screenings will be placed in a stationary dumpster with a lid until a solids contractor removes them. The solids should be limed after each batch of solids is added to the dumpster to control odor. Powdered lime is the product of choice. An MSDS for powdered lime is included in the appendix of this plan. 2.1 Residuals from Biological Processes The residuals from the biological process will be stored in the digester. All necessary addition of lime for pH adjustment or other additives will occur while the sludge is in the digester. gall ant m cOyah oo .corn tel 910.448.1046 P.Q. Box 4039 Surf City, NC 28445 ag� Michael C. Gallant PE, PA Engineering / Consulting / Design NC Firm C-1989, AL Firm CA - 4338 — E NC Reg. No. - 25572, AL Reg. No. - 32178 III. RESIDUALS DISPOSAL 3.2 Screenings Disposal A contract hauler of waste (Waste Management) will be directed to remove the screened solids as needed with the time of storage not to exceed one week. 3.1 Waste Sludge Disposal Thickened waste sludge will be pumped and hauled by a licensed contract hauler. A TCLP and chemical analysis of the sludge will be provided prior to sludge removal. This analysis will be performed by a NC Certified contract laboratory. (Environmental Chemists, Wilmington, NC). gall ant m cOyah oo .corn tel 910.448.1046 P.Q. Box 4039 Surf City, NC 28445 STATE OF NORTH CAROLINA UTILITIES COMMISSION RALEIGH DOCKET NO. W-1305, SUB 0 BEFORE THE NORTH CAROLINA UTILITIES COMMISSION In the Matter of Application of Pluris Hampstead, LLC, 2100 McKinney ) Avenue, Suite 1550, Dallas, Texas, 75201, for a ) ORDER Certificate of Public Convenience and Necessity and ) GRANTING Approval of Rates for the Blake Farms, Olde Pointe ) FRANCHISE AND Village, Topsail High School, Topsail Middle School, ) APPROVING Topsail Elementary School, and Hardison Development in ) RATES Pender County, North Carolina ) BY THE COMMISSION: On June 12, 2014, Pluris Hampstead, LLC (Pluris), filed an application for a certificate of public convenience and necessity and for approval of rates, to provide wastewater utility service to Blake Farms, Olde Point Village, Topsail High School, Topsail Middle School, Topsail Elementary School, and Hardison Development in Pender County, North Carolina (Application). Pluris made additional filings on January 21, 2015, July 15, 2015, October 9, 2015, and October 27, 2015, consisting of wastewater system permits, a contract with Pender County Schools, a $200,000 bond, service area maps and modified applied for service rate documentation. The Public Staff presented this matter at the Commission's Regular Staff Conference on November 2, 2015 Based upon the verified notification, and the entire record in this matter, the Commission makes the following FINDINGS OF FACT 1. Pluris does not presently hold any water or wastewater franchises in North Carolina. Its affiliate, Pluris LLC, has the franchise for the North Topsail wastewater system service area. 2. Pluris has executed a wastewater service agreement dated June 6, 2014, with Pender Farm Development, LLC, to provide wastewater utility service to Blake Farms for approximately 280 single-family residences. 3. Pluris has executed a wastewater service agreement dated June 6, 2014, with Pender Farm Commercial, LLC, for a commercial development at Blake Farm including 288 multi -family apartment residences. 4. Pluris has executed a wastewater service agreement dated June 6, 2014, with OPV Development, LLC, for Olde Point Village for 96 single family residences. 5. Pluris has executed a June 10, 2014, with Hampstead Partners, single family residences and commercial 60,000 gpd to 90,000 gpd. wastewater service agreement dated LLC, for the Hardison Development with businesses for a combined maximum of 6. Pluris has executed an Agreement for Sanitary Sewer Service with the Pender County Board of Education (Board) dated October 6, 2014, to provide wastewater utility service not to exceed an aggregate of 13,500 gpd for Topsail High School, Topsail Middle School and Topsail Elementary School. The Board will construct at Board's expense the collection system and the interconnection to the Pluris' force main. The Board has agreed to pay a connection fee of $120,000. 7. In each of the contracts for Blake Farms, Olde Point Village, and Hardison Development, the developer at developer's cost will install the wastewater collection system and interconnect with Pluris' force main. The agreed upon connection fee for a three bedroom home is $3,200. The connection fee would increase by $1,067 for each bedroom in a single family residence beyond three. The connection fee for non-residential customers is $3,200 for a single family equivalent (SFE) design flow of 360 gallons per day (gpd). 8. The service areas for Blake Farms, Blake Farm Multi -Family Apartments, Olde Point Village, and Hardison Development are shown on Application Exhibit 10. The service areas for the three Pender County Schools were filed with the Commission on October 27, 2015. 9. The North Carolina Department of Environment and Natural Resources Division of Water Resources (DWR) issued to Pluris Permit No. WQ0037287 dated April29, 2015, for the construction and operation of a 250,000 gpd membrane bioreactor (MBR) wastewater treatment plant (WWTP) and two high rate effluent infiltration basins for 50,000 gpd. 10. DWR previously issued to Pluris Permit No. WQ0037324 dated August 26, 2014, for the construction of 16,025 linear feet of 10-inch force main and 20,200 linear feet of 12-inch force main from the WWTP site near Hampstead running north on the west side of U.S. Highway 17. 11. On October 9, 2015, the North Carolina Department of Environmental Quality (formerly NC DENR) issued to Pluris National Pollutant Discharge Elimination System (NPDES) Permit No. NC 008924 to discharge up to 250,000 gpd of wastewater effluent from Pluris' MBR WWTP into an unnamed tributary to Island Creek, in the Cape Fear River Basin. 2 12. DWR issued Permit No. WQ0037824 dated June 12, 2015, for the construction of the Olde Point Village collection system. DWR issued Permit No. WQ0031241 Modification dated June 23, 2015, for the construction of the Pender County Topsail Three -School Complex collection system. DWR issued Permit No. WQ0037863 dated June 25, 2015, for the construction of the Hardison Development collection system. DWR issued Permit No. WQ00037905 dated July 13, 2015, for the construction of the Blake Farms collection system. 13. The Public Staff recommended that Pluris post a $100,000 bond for these four service areas. Pluris has posted a $200,000 bond in a form acceptable to the Commission. 14. Pluris has applied for the following rates: Residential Monthly Flat Rate Commercial (Metered) Rate Monthly Base Facilities Charge Commodity Charge, Per 1,000 gallons Connection Charge -Residential For 3 bedrooms or less Each additional bedroom beyond three per residence Connection Charae — Commercial SFE equals 360 gpd DWR design flow 15. Pluris has filed all required exhibits. $63.95 $25.24 $3,200 per SFE $1,067 $3,200 per SFE 16. Pluris has the technical, managerial, operational and financial capacity to provide wastewater utility service to these franchise locations. 17. The Public Staff has recommended approval of the franchise and applied for service rates and connection fees as set forth on Exhibit B of the application, and that the Commission accept the $200,000 bond filed by Pluris and assign $100,000 of the bond to this franchise. 3 CONCLUSIONS Based upon the foregoing and the recommendations of the Public Staff, the Commission accepts the $200,000 bond posted by Pluris and concludes that $100,000 of the bond shall be assigned to this franchise serving Blake Farms, Olde Pointe Village, Topsail High School, Topsail Middle School, Topsail Elementary School, and Hardison Development (the remaining $100,000 bond surety will be assigned to specific service areas in the future); that the wastewater utility franchise requested by Pluris in these areas should be granted; and the Schedule of Rates set forth on Appendix B of this Order should be approved. IT IS, THEREFORE, ORDERED as follows: 1. That the $200,000 corporate surety bond filed by Pluris Hampstead, LLC, is hereby accepted and approved. 2. That $100,000 of the $200,000 bond shall be assigned to Blake Farms, Olde Pointe Village, Topsail High School, Topsail Middle School, Topsail Elementary School, and Hardison Development. The remaining unassigned bond surety shall be $100,000. 3. That Pluris Hampstead, LLC is granted a certificate of public convenience and necessity to provide sewer utility service for Blake Farms, Olde Pointe Village, Topsail High School, Topsail Middle School, Topsail Elementary School, and Hardison Development in Pender County, North Carolina. 4. That Appendix A constitutes the Certificate of Public Convenience and Necessity 5. That the Schedule of Rates attached hereto as Appendix B is approved. ISSUED BY ORDER OF THE COMMISSION. This the 5th day of November 2015. NORTH CAROLINA UTILITIES COMMISSION ,l X )�,/�i �k Jackie Cox, Deputy Clerk Commissioner Susan W. Rabon did not participate. 21 STATE OF NORTH CAROLINA UTILITIES COMMISSION RALEIGH APPENDIX A DOCKET NO. W-1305, SUB 0 BEFORE THE NORTH CAROLINA UTILITIES COMMISSION PLURIS HAMPSTEAD. LLC is granted this CERTIFICATE OF PUBLIC CONVENIENCE AND NECESSITY to provide sewer utility service in BLAKE FARMS, OLDE POINTE VILLAGE, TOPSAIL HIGH SCHOOL, TOPSAIL MIDDLE SCHOOL, TOPSAIL ELEMENTARY SCHOOL, AND HARDISON DEVELOPMENT Pender County, North Carolina, subject to any orders, rules, regulations, and conditions now or hereafter lawfully made by the North Carolina Utilities Commission. ISSUED BY ORDER OF THE COMMISSION. This the 5t" day of November 2015. NORTH CAROLINA UTILITIES COMMISSION Jackie Cox, Deputy Clerk APPENDIX B PAGE 1 OF 3 SCHEDULE OF RATES for PLURIS HAMPSTEAD. LLC for providing sewer utility service in BLAKE FARMS, OLDE POINTE VILLAGE, TOPSAIL HIGH SCHOOL, TOPSAIL MIDDLE SCHOOL, TOPSAIL ELEMENTARY SCHOOL, AND HARDISON DEVELOPMENT Pender County, North Carolina Monthly Residential Flat Rate: $63.95 per unit Monthly Commercial Metered Rates: Base charge, zero usage $25.24 minimum Usage charge per 1,000 gallons $ 9.68 Customers who ask to be reconnected at the same service location within nine months of disconnection, will be charged the entire flat rate or base monthly charge for the periods they were disconnected. Reconnection Charges: If sewer service cut off by utility for good cause Actual cost (Customers shall be given a written estimate of the actual costs prior to disconnection. An actual invoice of the costs shall be given to the customer following disconnection.) Connection Fee: Residential: Each additional bedroom beyond three per residence ('.nmmarria1- APPENDIX B PAGE 2OF3 $3,200 per SFE $1,067 $3,200 per SFE A single family equivalent (SFE) for a detached single family residence is three or less bedrooms. A SFE for a commercial connection is determined by taking the design flow capacity for each non-residential commercial customer, as set forth in Administrative Code 15A NCAC 2 T .0114, and dividing the design flow by 360. Road Bore Charge: The road bore charge shall be the actual costs of labor and materials for the road boring. This charge shall be in addition to the connection fee. The customer may, choose to have a licensed contractor perform the road bore at the customer's sole expense, provided that the road bore and all related work shall be in accordance with Pluris's standards. The above connection fees, and Road Bore Charge do not apply to future connections for which prepaid connection fees have been received prior to the date of this Order. Bills Due: Bills Past Due: Return Check Cha Billing Frequency: Flat Rate Residential Customers Metered Commerical Customers Finance Charge for Late Payment: APPENDIX B PAGE 3OF3 On billing date 15 days after billing date $25.00 Shall be monthly for service in advance Shall be monthly for service in arrears 1 % per month will be applied to the unpaid balance of all bills still past due 25 days after billing date. Issued in Accordance with Authority Granted by the North Carolina Utilities Commission in Docket No. W-1305, Sub 0, on this the 5th day of November , 2015. ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director MAURICE W. GALLARDA, PE PLUMS HAMPSTEAD, LLC 2100 MCKINNEY AVENUE, SUITE 1550 DALLAS, TEXAS 75201 Dear Mr. Gallarda: NORTH CAROLINA Environmental Quality January 23, 2020 Subject: Permit No. WQ0037287 Pluris Hampstead WWTP High -Rate Infiltration System Pender County In accordance with your permit minor modification and renewal request received September 3, 2019, and additional information received December 2, 2019, we are forwarding herewith Permit No. WQ0037287 dated January 23, 2020, to Pluris Hampstead, LLC for the continued operation of the subject wastewater treatment and high -rate infiltration facilities. The modifications to the subject permit are as follows: the infiltration rates for Basins #1 and #2 have been increased. The Pluris Hampstead WWTP facility was approved to run a pilot study/hydrogeologic analysis by the Division, which was conducted for both high -rate infiltration basins between November 1, 2018 and April 30, 2019. The study resulted in infiltration capacity of Basin #1 at approximately 791,000 gallons per day (GPD) and Basin #2 at approximately 427,000 GPD, with both basins at a stage height of 5 feet (maximum with 2 feet of freeboard). This permit shall be effective from the date of issuance through January 31, 2026, shall void Permit No. WQ0037287 issued April 13, 2017, and shall be subject to the conditions and limitations therein. The Permittee shall submit a renewal application no later than August 4, 2025. Please pay attention to the monitoring requirements listed Attachments A, B, and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. The Division has removed the following permit conditions since the last permit issuance dated April 13, 2017: ➢ Old Condition I.2. — This condition has been removed. ➢ Old Condition VI.2. — This condition has been removed because the permit is not voidable. ��� North Carolina Department of Environmental Quality I Division of Water Resources lc��D'Fw 512 North Salisbury Street 11617 Mail Service Center I Raleigh, North Carolina 27699-1617 NO M on110U11 p 919.707.9000 Mr. Maurice W. Gallarda, PE January 23, 2020 Page 2 of 3 The following permit conditions and attachments are new or modified since the last permit issuance dated April 13, 2017: ➢ Condition I.1. — This condition prohibits any unpermitted discharge from the groundwater lowering system effluent storage pond. This condition also requires that the Permittee notify the Division of any discharge from the groundwater lowering system effluent storage pond. In addition, this condition notifies the Permittee that per the requirements of Session Law 2014- 95, the water in the groundwater lowering system effluent storage pond shall be considered groundwater under this permit, and can be used as the Permittee sees fit, provided that the water does not runoff to surface waters, discharge from the groundwater lowering system effluent storage pond, and a one foot freeboard is maintained. ➢ Condition I.2. — This schedule requires the Permittee to evaluate the capacity of the groundwater storage pond when requesting a permit modification to exceed permitted flow of 250,000 GPD. ➢ Condition 1.3. — This schedule requires the pond maintenance agreement to be recorded with the Pender County Register of Deeds. ➢ Condition II.1 La. — Since the loading rate for the two high -rate infiltration basins have increased, the setbacks for the high -rate infiltration basins have been updated to the requirements in 15A NCAC 02T .0706 that were readopted on September 1, 2018. ➢ Condition I1I.4. — Infiltration equipment shall be tested and calibrated once per permit cycle. ➢ Condition III.13. — Metering equipment shall be tested and calibrated annually. ➢ Condition IV.8. — This condition requires that the Permittee provide to its users and the Division of Water Resources an annual report summarizing the performance of the wastewater treatment and high -rate infiltration facility and the extent to which the facility has violated this permit, or federal or State laws, regulations, or rules related to the protection of water quality. ➢ Condition VI.10. — This permit shall not be renewed if the Permittee or any affiliation has not paid the required annual fee. ➢ Attachment A — Sampling frequency has changed due to the increase in permitted flow. ➢ Attachment B — The infiltration rates have been amended per a revised hydrogeologic analysis of the system. If any parts, requirements, or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Otherwise, this permit shall be final and binding. Mr. Maurice W. Gallarda, PE January 23, 2020 Page 3 of 3 If you need additional information concerning this permit, please contact Nathaniel Thornburg at (919) 707-3653 or nathaniel.thornburg@ncdenr.gov. Sincerely, Linda Culpepper, Director Division of Water Resources cc: Pender County Health Department (Electronic Copy) Wilmington Regional Office, Water Quality Regional Operations Section (Electronic Copy) Michael C. Gallant, PE (Electronic Copy) Laserfiche File (Electronic Copy) Digital Permit Archive (Electronic Copy) Central Files THIS PAGE BLANK NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY RALEIGH HIGH -RATE INFILTRATION SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Pluris Hampstead, LLC Pender County FOR THE continued operation of a 250,000 gallon per day (GPD) wastewater treatment and high -rate infiltration facility consisting of - continued operation of a 250,000 GPD wastewater treatment system consisting of. a 5,735 gallon odor control wet well served by a 2 horsepower (hp) Biorem blower unit; two Vulcan rotary drum fine screens with 2 millimeter (mm) openings and a washing press; a 125,000 gallon pre -anoxic / flow equalization basin with two 2.7 hp submersible mixers and three 1,200 gallon per minute (GPM) submersible pumps; two 3 8,13 0 gallon pre -aeration tanks with fine bubble diffuser system, two flow meters, and served by two 350 cubic feet per minute (CFM) positive displacement (MBR) tanks with a total of six 0.04 micron (µm) membrane units (which serve as disinfection) and served by three 350 CFM positive displacement blowers, three flow meters, and three 257 GPM centrifugal permeate pumps; a 55 gallon alum storage tank with two 0.20 gallon per hour (GPH) chemical metering pumps serving the two 38,130 gallon pre -aeration tanks; a 55 gallon Micro-C storage tank with two 0.33 GPH chemical metering pumps serving the 125,00 gallon pre -anoxic / flow equalization basin and the 50,604 gallon post -anoxic tank; a wash -water lift station with two 128 GPM submersible pumps; a 38,130 gallon aerobic digester with a fine bubble diffuser system and served by the previously mentioned two 350 CFM positive displacement blowers; an automatically activated 400 kilowatt (kW) standby generator; an effluent sampling station; two effluent flow meters; and all associated piping, valves, controls, and appurtenances; continued operation of a high -rate infiltration system consisting of: two 0.124 acre high -rate infiltration basins and separated by 100 feet of engineered fill that meets the requirements of Session Law 2014-95; a gravity flow drainage system with approximately 992 linear feet (LF) of 12-inch high -density polyethylene (HDPE) pipe and approximately 425 LF of 18-inch HDPE pipe; a 4,138,564 gallon groundwater storage pond; and all associated piping, valves, controls, and appurtenances; to serve the Pluris Hampstead WWTP, with no discharge of wastes to surface waters, pursuant to the application received September 3, 2019, and in conformity with the Division -approved plans and specifications considered a part of this permit. Please note that Alternative Design Criteria has been approved for this facility pursuant to 15A NCAC 02T .0105(n). The following administrative code has been approved for alternative design criteria: ➢ 15A NCAC 02T .0705(w) —The application rate shall not exceed 10 gallons per day per square foot. WQ0037287 Version 2.0 Shell Version 180901 Page 1 of 10 This permit shall be effective from the date of issuance through January 31, 2026, shall void Permit No. WQ0037287 issued April 13, 2017, and shall be subject to the following conditions and limitations: I. SCHEDULES 1. In accordance with correspondence from the United States Environmental Protection Agency, any unpermitted discharge to surface waters of effluent collected via the engineered material is a violation of Section 301(a) of the Federal Clean Water Act. Accordingly, any unpermitted discharge of water from the groundwater lowering system effluent storage pond shall be prohibited, and shall require the Permittee to report by telephone to the Wilmington Regional Office, telephone number (910) 796-7215, as soon as possible. but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence. However, please note that per Session Law 2014-95, effluent collected via the engineered material and its associated piping system shall be considered groundwater under this permit, as long as that water is not discharged from the groundwater lowering system effluent storage pond. Accordingly, the Permittee can utilize (e.g., irrigation) water from the groundwater lowering system effluent storage pond or discharge to the NPDES Permit No. NCO089524 to maintain the required 1-foot freeboard. [15A NCAC 02T .0108(b)(1)(A)] 2. The Permittee shall address the groundwater lowering system effluent storage pond's ability to accommodate the proposed flow increase if the Permittee applies for a permit modification to increase the disposal capacity from the currently approved 250,000 GPD for each infiltration basin. The Permittee can verify the storage pond capacity by providing freeboard records, flow records and/or utilization records. Also, the Permittee shall verify that the approved alternative design criteria requirements pursuant to 15A NCAC 02T .0105(n) are still being met. [15A NCAC 02T .0108(b)(1)(A)] 3. Within 90 days of permit issuance, the Permittee shall submit to the Non -Discharge Branch a copy of the pond maintenance agreement with Blake Farm Pond, LLC recorded with the Pender County Register of Deeds. [ 15A NCAC 02T .0108(b)(1)(B)] 4. The Permittee shall request renewal of this permit on Division -approved forms no later than August 4, 2025. [15A NCAC 02T .0105(b), 02T .0109] H. PERFORMANCE STANDARDS The Permittee shall maintain and operate the subject non -discharge facilities so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the infiltration areas to assimilate the effluent, the Permittee shall take immediate corrective actions, including Division required actions, such as the construction of additional or replacement wastewater treatment or disposal facilities. [15A NCAC 02T .0108(b)(1)(A)] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. [15A NCAC 02T .0108(b)(1)(A)] 3. Groundwater monitoring wells shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. [15A NCAC 02C .0108] 4. Effluent quality shall not exceed the limitations specified in Attachment A. [15A NCAC 02T .0705(b)] 5. Application rates, whether hydraulic, nutrient, or other pollutant, shall not exceed those specified in Attachment B. [ 15A NCAC 02T .0705(m)] WQ0037287 Version 2.0 Shell Version 180901 Page 2 of 10 High -rate infiltration sites permitted on or after December 30, 1983 have a compliance boundary that is either 250 feet from the infiltration area, or 50 feet within the property boundary, whichever is closest to the infiltration area. Any exceedance of groundwater standards at or beyond the compliance boundary shall require corrective action. Division -approved relocation of the compliance boundary shall be noted in Attachment B. Multiple contiguous properties under common ownership and permitted for use as a disposal system shall be treated as a single property with regard to determination of a compliance boundary. [15A NCAC 02L .0106(d)(2), 02L .0107(b), 02T .0105(h), G.S. 143- 215.1(i), G.S. 143-215.1(k)] 7. The review boundary is midway between the compliance boundary and the infiltration area. Any exceedance of groundwater standards at or beyond the review boundary shall require preventative action. [15A NCAC 02L .0106(d)(1), 02L .0108] 8. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary (i.e., parcel subdivision). [ 15A NCAC 02L ,0107(c)] 9. No wells, excluding Division -approved monitoring wells, shall be constructed within the compliance boundary except as provided for in 15A NCAC 02L .0107(g). [ 15A NCAC 02L .0107] 10. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Pender County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. [15A NCAC 02L .0107(f)] WQ0037287 Version 2.0 Shell Version 180901 Page 3 of 10 11. The facilities herein were permitted per the following setbacks: a. The infiltration sites were modified January 23, 2020. The setbacks for infiltration sites originally permitted or modified on or after September 1, 2018 are as follows (all distances in feet): i. Each habitable residence or place of assembly under separate ownership: 100 1,3 ii. Each habitable residence or place of assembly owned by the Permittee: 50 iii. Each private or public water supply source: 100 iv. Surface waters: 50 4 v. Groundwater lowering ditches: 504 vi. Surface water diversions: 50 vii. Each well with exception of monitoring wells: 100 viii. Each property line: 50 2, 3 ix. Top of slope of embankments or cuts of two feet or more in vertical height: 100 x. Each water line: 10 xi. Subsurface groundwater lowering drainage systems: 50 4 xii. Public right of way: 50 xiii. Nitrification field: 20 xiv. Each building foundation or basement: 15 xv. Each impounded public surface water supply: 500 xvi. Each public shallow ground water supply (less than 50 feet deep): 500 1 Habitable residences or places of assembly under separate ownership constructed after the facilities herein were originally permitted or subsequently modified are exempt from this setback. 2 Setbacks to property lines are not applicable when the Permittee, or the entity from which the Permittee is leasing, owns both parcels separated by the property line. 3 Per a setback waiver recorded in the Pender County Register of Deeds, reduced setbacks from the wetted area to any property line are as follows: Parcel No. Deed Book / Page Setback Easement 3271-08-8507-0000 4636 / 128 106 feet 94 feet 4 Setbacks to non -SA surface waters, groundwater lowering ditches, and subsurface groundwater lowering drainage systems have been reduced from 200 to 50 feet, and setbacks to SA surface waters have been reduced from 200 to 100 feet because the treatment units are designed to meet a Total Nitrogen of 4 mg/L and a Total Phosphorus of 2 mg/L. [15A NCAC 02T .0706(a), 02T .0706(c), 02T .0706(e), 02T .0706(f), 02T .0706(g)] WQ0037287 Version 2.0 Shell Version 180901 Page 4 of 10 b. The storage and treatment units were originally permitted April 29, 2015. The setbacks for storage and treatment units originally permitted or modified from September 1, 2006 to August 31, 2018 are as follows (all distances in feet): i. Each habitable residence or place of assembly under separate ownership: 1001 ii. Each on -property residential unit if the unit is to be sold: 101 iii. Each private or public water supply source: 100 iv. Surface waters: 50 v. Each well with exception of monitoring wells: 100 vi. Each .property line: 50 2, 3 1 Habitable residences or places of assembly under separate ownership constructed after the facilities herein were originally permitted or subsequently modified are exempt from this setback. 2 Setbacks to property lines are not applicable when the Permittee, or the entity from which the Permittee is leasing, owns both parcels separated by the property line. 3 Per a setback waiver recorded in the Pender County Register of Deeds, reduced setbacks from the storage and treatment units to any property line are as follows: Parcel No. Deed Book / Page Setback Easement 3271-08-8507-0000 P 4636 / 128 45 feet 5 feet [15A NCAC 02H .0404(g), 02T .0706(c), 02T .0706(e),.02T .0706(f), 02T .0706(g)] OPERATION AND MAINTENANCE REQUIREMENTS 1. The Permittee shall operate and maintain the subject facilities as a non -discharge system. [ 15A NCAC 02T .0700] 2. The Permittee shall maintain an Operation and Maintenance Plan, which shall include operational functions, maintenance schedules, safety measures, and a spill response plan. [15A NCAC 02T .0707(a)] 3. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification ofthe subject non -discharge facilities, the Permittee shall designate and employ a certified operator in responsible charge (ORC), and one or more certified operators as back-up ORCs. The ORC or their back-up shall operate and visit the facilities as required by the WPCSOCC. [15A NCAC 02T .0117] 4. Infiltration equipment shall be tested and calibrated once per permit cycle. [15A NCAC 02T .0707(d)] 5. Only treated effluent from the Pluris Hampstead WWTP shall be infiltrated on the sites listed in Attachment B. [15A NCAC 02T .0701] 6. The Permittee shall not allow vehicles or heavy machinery on the infiltration area, except during equipment installation or maintenance activities. [15A NCAC 02T .0707(e)] 7. The Permittee shall prohibit public access to the wastewater treatment, storage, and infiltration facilities. [15A NCAC 02T .0705(p)] 8. The Permittee shall dispose or utilize generated residuals in a Division -approved manner. [15A NCAC 02T .0708, 02T .I 100]. 9. The Permittee shall not divert or bypass untreated or partially treated wastewater from the subject facilities. [15A NCAC 02T .0705(i)] WQ0037287 Version 2.0 Shell Version 180901 Page 5 of 10 10. Freeboard in Basins 1 and 2 shall not be less than two feet at any time. Freeboard in the groundwater lowering system effluent storage pond shall not be less than one foot at any time. [15A NCAC 02T .0705(c)] 11. Gauges to monitor waste/groundwater levels in Basins 1 and 2 and the groundwater lowering system effluent storage pond shall be provided. These gauges shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. [15A NCAC 02T .0707(f)] 12. A protective vegetative cover shall be established and maintained on all berms,.pipe runs, erosion control areas, surface water diversions, and earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the embankment). Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankments shall be kept mowed or otherwise controlled and accessible. [ 15A NCAC 02T .0707(g)] 13. Metering equipment shall be tested and calibrated annually. [15A NCAC 02T .0707(d)] 14. An automatically activated standby power source capable of powering all essential treatment units shall be on site and operational at all times. If a generator is employed as an alternate power supply, it shall be tested weekly by interrupting the primary power source. [15A NCAC 02T .0705(k)] 15. The infiltration areas shall be cleaned at least once per permit cycle to remove deposited materials that may impede the infiltration process. Cleaning records shall be maintained at the facility for five years, and shall be made available to the Division upon request. The Wilmington Regional Office, telephone number (910) 796-7215, shall be notified prior to each cleaning. [15A NCAC 02T .0707(h)] IV. MONITORING AND REPORTING REQUIREMENTS 1. The Permittee shall conduct and report any Division required monitoring necessary to evaluate this facility's impact on groundwater and surface water. [15A NCAC 02T .0108(c)] 2. A Division -certified laboratory shall conduct all analyses for the required effluent, groundwater, and surface water parameters. [15A NCAC 02H .0800] 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. Facilities with a permitted flow less than 10,000 GPD may estimate their flow from water usage records provided the water source is metered. [15A NCAC 02T .0105(k), 02T .0108(c)] 4. The Permittee shall monitor the treated effluent at the frequencies and locations for the parameters specified in Attachment A. [15A NCAC 02T .0108(c)] 5. The Permittee shall maintain records tracking the amount of effluent infiltrated. These records shall include the following information for each infiltration site listed in Attachment B: a. Date of infiltration; b. Volume of effluent infiltrated; c. Site infiltrated; d. Length of time site is infiltrated; e. Loading rates to each infiltration site listed in Attachment B; and f. Weather conditions. [15A NCAC 02T .0108(c)] WQ0037287 Version 2.0 Shell Version 180901 Page 6 of 10 6. Freeboard (i.e., waste level to the lowest embankment elevation) in Basins 1 and 2 and the groundwater lowering system effluent storage pond shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained for five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(c)] Three copies of all monitoring data (as specified in Conditions IV.3. and IVA.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-2 for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [15A NCAC 02T .0105(1)] 8. Pursuant to G.S. 143-215.1C(a), the Permittee shall provide to its users and the Division of Water Resources an annual report summarizing the performance of the wastewater treatment and high -rate infiltration facility and the extent to which the facility has violated this permit, or federal or State laws, regulations, or rules related to the protection of water quality. This report shall be prepared on either a calendar or fiscal year basis and shall be provided no later than 60 days after the end of the calendar or fiscal year. Two copies of the annual report provided to the Permittee's users shall be submitted to: Division of Water Resources Water Quality Permitting Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [G.S. 143-215.1C(a)] The Permittee shall maintain a record of all residuals removed from this facility. This record shall be maintained for five years, and shall be made available to the Division upon request. This record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. [15A NCAC 02T .0708(b)] 10. A maintenance log shall be kept at this facility. This log shall be maintained for five years, and shall be made available to the Division upon request. This log shall include: a. Date of flow measurement device calibration; b. Date of infiltration equipment calibration; c. Visual observations of the plant and plant site; and d. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and cleanings, etc.). [15A NCAC 02T .0707(i)] 11. Monitoring wells MW-1, MW-2, and MW-3 shall be sampled at the frequencies and for the parameters specified in Attachment C. All mapping, well construction forms. well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C and Figure 1. [15A NCAC 02T .0105(m)] WQ0037287 Version 2.0 Shell Version 180901 Page 7 of 10 12. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW-59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [15A NCAC 02T .0105(m)] 13. Noncompliance Notification: The Permittee shall report to the Wilmington Regional Office, telephone number (910) 796-7215, within 24 hours of first knowledge of the following: a. Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.) rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a discharge to surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Overflow from the groundwater lowering system storage pond. f. Effluent breakout from the infiltration sites. Emergencies requiring reporting outside normal business hours shall call the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. All noncompliance notifications shall file a written report to the Wilmington Regional Office within five days of first knowledge of the occurrence, and this report shall outline the actions proposed or taken to ensure the problem does not recur. [15A NCAC 02T .0108(b)(1)(A)] V. INSPECTIONS 1. The Permittee shall perform inspections and maintenance to ensure proper operation of the wastewater treatment and infiltration facilities. [15A NCAC 02T .07070)] 2. The Permittee shall inspect the wastewater treatment and infiltration facilities to prevent malfunctions, facility deterioration, and operator errors that may result in discharges of wastes to the environment, threats to human health, or public nuisances. The Permittee shall maintain an inspection log that includes the date and time of inspection, observations made, and maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. [15A NCAC 02T .0707(i), 02T .07070)] 3. Division authorized representatives may, upon presentation of credentials, enter and inspect any property, premises, or place related to the wastewater treatment and infiltration facilities permitted herein at any reasonable time for determining compliance with this permit. Division authorized representatives may inspect or copy records maintained under the terms and conditions of this permit, and may collect groundwater, surface water, or leachate samples. [G.S. 143-215.3(a)(2)] WQ0037287 Version 2.0 Shell Version 180901 Page 8 of 10 VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to a Division enforcement action. [G.S. 143-215.6A, 143-215.6B, 143-215.6C] 2. This permit is effective only with respect to the nature and volume of wastes described in the permit application, and Division -approved plans and specifications. [G.S. 143-215.1(d)] 3. Unless specifically requested and approved in this permit, there are no variances to administrative codes or general statutes governing the construction or operation of the facilities permitted herein. [15A NCAC 02T .0105(n)] 4. The issuance of this permit does not exempt the Permittee from complying with all statutes, rules, regulations, or ordinances that other jurisdictional government agencies (e.g., local, state, and federal) may require. [15A NCAC 02T .0105(c)(6)] 5. If the permitted facilities change ownership, or the Permittee changes their name, the Permittee shall submit a permit modification request on Division -approved forms. The Permittee shall comply with all terms and conditions of this permit until the permit is transferred to the successor -owner. [G.S. 143- 215.1(d3)] 6. The Permittee shall retain a set of Division -approved plans and specifications for the life of the facilities permitted herein. [15A NCAC 02T .0105(o)] 7. The Permittee shall maintain this permit until the proper closure of all facilities permitted herein, or until the facilities permitted herein are permitted by another authority. [15A NCAC 02T .01050)] 8. This permit is subject to revocation or modification upon 60-day notice from the Division Director, in whole or part for: a. violation of any terms or conditions of this permit or Administrative Code Title 15A Subchapter 02T; b. obtaining a permit by misrepresentation or failure to disclose all relevant facts; c. the Permittee's refusal to allow authorized Department employees upon presentation of credentials: i. to enter the Permittee's premises where a system is located or where any records are required to be kept; ii. to have access to any permit required documents and records; iii. to inspect any monitoring equipment or method as required in this permit; or iv. to sample any pollutants; d. the Permittee's failure to pay the annual fee for administering and compliance monitoring; or e. a Division determination that the conditions of this permit are in conflict with North Carolina Administrative Code or General Statutes. [ 15A NCAC 02T .0110] WQ0037287 Version 2.0 Shell Version 180901 Page 9 of 10 9. Unless the Division Director grants a variance, expansion of the facilities permitted herein shall not occur if any of the following apply: a. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has been convicted of environmental crimes under G.S. 143-215.6B, or under Federal law that would otherwise be prosecuted under G.S. 143-215.6B, and all appeals of this conviction have been abandoned or exhausted. b. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has previously abandoned a wastewater treatment facility without properly closing the facility. c. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid a civil penalty, and all appeals of this penalty have been abandoned or exhausted. d. The Permittee or any parent, subsidiary, or other affiliate of the Permittee is currently not compliant with any compliance schedule in a permit, settlement agreement, or order. e. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid an annual fee. [15A NCAC 02T .0120(b), 02T .0120(d)] 10. This permit shall not be renewed if the Permittee or any affiliation has not paid the required annual fee. [15A NCAC 02T .0120(c)] Permit issued this the 23`d day of January 2020 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION ida Culpepper, Director 0� Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0037287 WQ0037287 Version 2.0 Shell Version 180901 Page 10 of 10 ATTACHMENT A — LIMITATIONS AND MONITORING REQUIREMENTS Permit Number: WQ0037287 Version: 2.0 PPI 001— WWTP Effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCS Code Parameter Description Units of Measure Monthly Average Monthly Geometric Mean Daily Minimum Daily Maximum Measurement Frequency Sample Type 00310 BOD, 5-Day (20 °C) mg/L 10 2 x Week Composite 00940 Chloride (as Cl) mg/L 3 x Year' Composite 31616 Coliform, Fecal MF, M-FC Broth, 44.5 °C #/100 mL 14 2 x Week Grab 50050 Flow, in Conduit or thru Treatment Plant GPD 250,000 Continuous Recorder 00610 Nitrogen, Ammonia Total (as N) mg/L 4 2 x Week Composite 00625 Nitrogen, Kjeldahl, Total (as N) mg/L 2 x Week Composite 00620 Nitrogen, Nitrate Total (as N) mg/L 10 2 x Week Composite 00600 Nitrogen, Total (as N) mg/L 4 2 x Week Composite 00400 pH su 5 x Week Grab 00665 Phosphorus, Total (as P) mg/L 2 2 x Week Composite 70300 Solids, Total Dissolved— 180 °C mg/L 3 x Year I Composite 00530 Solids, Total Suspended mg/L 15 2 x Week Composite 3 x Year sampling shall be conducted in March, July, and November. WQ0037287 Version 2.0 Attachment A Page 1 of 2 PPI 002 — Gravity Flow Drainage System Effluent EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCS Code Parameter Description Units of Measure Monthly=Geometric Average n Daily Minimum Daily Maximum Measurement Frequency Sample Type 00940 Chloride (as Cl) mg/L 250 3 x Year Grab 31616 Coliform, Fecal MF, M-FC Broth, 44.5 °C #/100 mL 2 x Month Grab 00610 Nitrogen, Ammonia Total (as N) mg/L 1.5 2 x Month Grab 00620 Nitrogen, Nitrate Total (as N) mg/L 10 2 x Month Grab 00600 Nitrogen, Total (as N) mg/L 2 x Month Grab 00400 pH Phosphorus, Total (as P) Solids, Total Dissolved — 180 °C su 6.5 8.5 5 x Week Grab 00665 mg/L 2 x Month Grab r7O3OO mg/L 500 3 x Year Grab 1. 3 x Year sampling shall be conducted in March, July, and November. WQ0037287 Version 2.0 Attachment A Page 2 of 2 ATTACHMENT B — APPROVED LAND APPLICATION SITES AND LEUITATIONS Pluris Hampstead, LLC — Pluris Hampstead WWTP Permit Number: WQ0037287 Version: 2.0 INFILTRATION AREA INFORMATION APPLICATION LIMITATIONS Site Owner County Latitude Longitude Net Acreage Dominant Soil Series Parameter Rate Units 1 Pluris Hampstead, LLC Pender 34.3432210 -77.7711740 0.1241 Murville 01284 — Non -Discharge Application Rate 44.5 z GPD/ftz 2 Pluris Hampstead, LLC Pender 34.3428310 -77.7711880 0.1241 Foreston 01284 — Non -Discharge Application Rate 44.5 z GPD/ftz Totals 0.248 1. The infiltrative surface area of each basin is 5,617 ftz. 2. The 44.5 GPD is currently limited by the treatment capacity of 250,000 GPD. Therefore, each basin has a permitted disposal capacity of 250,000 GPD. The pilot study/hydrogeologic analysis conducted November 1, 2018 through April 30, 2019 demonstrated infiltration rate of 140.82 GPD/ftz for Basin # 1 and 76.02 GPD/ftz for Basin #2. WQ0037287 Version 2.0 Attachment B Page 1 of 1 THIS PAGE BLANK ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Monitoring Wells: MW-1, MW-2, and MW-3 Permit Number: WQ0037287 Version: 2.0 GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PCS Code Parameter Description Daily Maximum Frequency Measurement Sample Type Footnotes 00680 Carbon, Tot Organic (TOC) mg/L 3 x Year Grab 1,6 00940 Chloride (as Cl) 250 mg/L 3 x Year Grab 1 31616 Coliform, Fecal MF, M-FC Broth, 44.5 °C #/100 mL 3 x Year Grab 1 00610 Nitrogen, Ammonia Total (as N) 1.5 mg/L .3 x Year Grab 1 00620 1 Nitrogen, Nitrate Total (as N) 10 mg/L 3 x Year Grab 1 00400 pH 6.5-8.5 su 3 x Year Grab 1,2 00665 Phosphorus, Total (as P) mg/L 3 x Year Grab 1 70300 Solids, Total Dissolved - 180 °C 500 mg/L 3 x Year Grab 1 GWVOC Volatile Compounds (GW) Present: Yes/No Annually Grab 1, 4, 5 82546 Water Level, Distance from measuring point feet 3 x Year Calculated 1, 2, 3 1. 3 x Year monitoring shall be conducted in March, July, and November; Annual monitoring shall be conducted in November. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement of pH shall be made after purging and prior to sampling for the remaining parameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. 4. Volatile Organic Compounds (VOC) - In November only, analyze by one of the following methods: a. Standard Method 6230D, PQL at 0.5 µg/L or less b. Standard Method 6210D, PQL at 0.5 µg/L or less c. EPA Method 8021, Low Concentration, PQL at 0.5 µg/L or less d. EPA Method 8260, Low Concentration, PQL at 0.5 µg/L or less e. Another method with prior approval by the Water Quality Permitting Section Chief Any method used shall meet the following qualifications: a. A laboratory shall be DWR certified to run any method used. b. The method used shall include all the constituents listed in Table VIII of Standard Method 6230D. C. The method used shall provide a PQL of 0.5 µg/L or less that shall be supported by laboratory proficiency studies as required by the DWR Laboratory Certification Unit. Any constituents detected above the MDL but below the PQL of 0.5 µg/L shall be qualified (estimated) and reported. 5. If any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Wilmington Regional Office supervisor, telephone number (910) 796-7215, shall be contacted immediately for further instructions regarding any additional follow-up analyses required. 6. If TOC concentrations greater than 10 mg/L are detected in any downgradient monitoring well, additional sampling and analysis shall be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/L, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 7. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure 1 and this attachment. WQ0037287 Version 2.0 Attachment C Page 1 of 1 0 0 0 O LLJ 00 LO C� O a O CIO -------•------------- .._..-------------.._._...._.._.._.._ ..�..r. 145 OPERTYLINE PROPQSED�4L W I I I IGMaz:9 ! I 50' 16, f WE7Z AND - I - - - -- --- ---- - -F I ' i 94 0 R . ILINE ' -- - - --- - - -- --� { I ' f I { 50' { i MNR2 f MNn I RIM RMaa ! I 50 { ! I I I I----------------- ------- ---•- { 1 { 28' 1 I i ' I I ( i I 50 f ' f .-, . WQ0037287 Version 2.0 Figure 1 Page 1 of 1 �YT - I 4 e M K � 4 r �� 4� - Y• tI� iLa rp J r r'r M1 • �1 • �f Y �►J 2 z .r twit 1 WQ0037287 Version 2.0 Figure 1 Page 1 of 1