NCG500354_Wasteload Allocation_19941114

NPDES DOCIMENT SCANNING: COVER SHEET
NCG500354
NPDES Permit:
Document Type:
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File - Historical
Engineering Alternatives (EAA)
Owner Name Change
Instream Assessment (67b)
Speculative Limits
Environmental Assessment (EA)
Document Date:
November 14, 1994
This document is printed on reuse paper - ignore any
content on the reYerse side

NPDIS WASTE LOAD ALLOCATION s.%a"
}\CG�ao 354
PERMIT NO.: NC0007749-
PERMITTEE NAME:
FACILITY NAME:
Owens -Coming Fiberglas Corporation
Trumbull Plant
Facility Status: Existing
Permit Status: Renewal
Major
Pipe No.: 001
Minor
Design Capacity: 0.01 MGD
Domestic (% of Flow):
Industrial (% of Flow): 1 O0 %%%
Comments:
Refer : Basinwide / Streamline WLA File
Completed By Permits & Engineering
At Front Of Subbasin
RECEIVING STREAM: Newport River Restricted Area
Class: SC
Sub -Basin: 03-05-03
Reference USGS Quad: Beaufort
County: Carteret
Regional Office: Wilmington Regional Office
Previous Exp. Date: 12/31/94 Treatment Plant Class:
Classification changes within three miles:
Bogue Sound - class SA
Requested by:
Prepared by:
Jeanete Briggs
Reviewed by:
A4-11111 fir`.
(please attach)
Date: 07/18/94
Date: //
Date:
///
Modeler
Date Rec.
#
MAW
1/zo/9W
-/ .5,1
Drainage Area (mi2 ) 7 zero_ Avg. Streamtlow (cfs):
7Q10 (cfs) — Winter 7Q10 (cfs) — 30Q2 (cfs)
Toxicity Limits: IWC
Instream Monitoring:
Parameters Nl k
Upstream N/
Downstream /kl i R
% Acute/Chronic
Location
Location
Effluent
Characteristics
FLOW (MGD):
TSS (#/day):
pH (SU):
Oil and Grease (mg/1):
Toxicity Test:
Temperature
Chlorine (14/1):
* Monitor if chlorine is
Daily Max. Monthly Average
0.01
44.8 30.4
6-9 6-9
60 30
ate
LC50.-90%
monitor monitor
monitor* monitor*
added to the cooling water.
11&c./.,1 04/ iv
a7� y Gi/ T- MI a
c th* 447e...
Sc,P(nini will LL
royirldei hi !'ion.
J n>�/?.e
(.;t ff r/G1i pvj-/hi
71 CCir'lP. 4 -Tirr?r
vj,
," i`r e
In ►lekP6 i 19P(FIsav
Comments:
tss

COMPLETE GUIDELINE LIMITATIONS ARE LISTED BELOW
JCB
08/12/94
NC0007749
Effluent Characteristics
Monthly Average
(lt/c{
Daily Maximum
(1b/
Comments
TSS
30.40
44.80 u
40 CFR 443.32, BCT
pH
*
*
40 CFR 443.32, BCT
* Within range 6.0 to 9.0.
0 . 030 , lb/,tvo 119 trockxl-
p . 1956 x I b/l, 000 lb p itoch. c
Type of Product Produced
Lbs/Day Produced
Effluent Guideline Reference
Roofing Products
800,000
40 CFR 443, Subpart C - Asphalt Roofing
sr-t--Lf oLo /te Eppakc_6( 30 Lo :41

•
•
Beacon °
o Beacon
101404
rt .
'rir�c
ankl_•
INIE
ara�'
r Dolphins
I r6ER_6LRS Co&?
7Ku r+ g u u. 45PN Pr
SOUND
_ --
T+a�ler II . •
— aark % .4' •
•6 MACON
I' I -
_J
•
r
N
\vf
c
6-.---
Caoi@ Arer_ - -
--rowers
ort Terminal
Light
_,� •�� _—<ishing ''
71� - r.• % _�Jf1ombstone Pt
'Tar Landinpt. ��y4r``;'�
Bay e...-:PO__RT -TACO_ N
�.�:�,'AE PARK
` ^ � f� — z_• i s cgist Guard"'-' Ft k.laco
Satan Mast r
Cti - -Tower l.p ✓l . _
)l✓ -Yam OVc .,.r-. Jasira
..--
.• WILOG ICA.1
DI Ar
Na11,t 1
ougn
t1 i- A: N `Q
G".-� \,,',,-.( ter.
DIO
Rbdie
`•�.
ROAD CLASSIFICATION
PRIMARY HIGHWAY
HARD SURFACE
LIGHT -DUTY ROAD. HARD OR
IMPROVED SURFACE
SECONDARY HIGHWAY
HARD SURFACE 11 UNIMPROVED ROAD = _
Latitude 34°43'04" Longitude 76°42'14"
Map # I32NW Sub -basin 30503
Stream Class
SC
Discharge Codes 16 14 22
Receiving Stream Newport River Restricted Area
Design Q 0.01 MGD Permit expires 7/31/02
c
0
SCALE 1:24 000
0
1
0
1 MILE
7000 FEET
1 KILOMETER
CONTOUR INTERVAL 5 FEET
Owens Corning Corporation
NC0007749
Carteret County
Trumbull Plant

Facility Name:
NPDES No.:
Type of Waste:
Facility Status:
Permit Status:
Receiving Stream:
Stream Classification:
Subbasin:
County:
Regional Office:
Requestor:
Date of Request:
Topo Quad:
FACT SHEET FOR WASTELOAD ALLOCATION
Request #
Owens-Corning Fiberglas Corporation
NC0007749
Industrial - 100%
Existing
Renewal
Bogue Sound
SA
030503
Carteret
Wilmington RO
Jeanette Briggs
08/08/94
Beaufort
7934
Stream Characteristic:
USGS #
Date:
Drainage Area (mi2):
Summer 7Q10 (cfs):
Winter 7Q10 (cfs):
Average Flow (cfs):
30Q2 (cfs):
IWC (%):
SEP n91994
Tidal Zone
Wasteload Allocation Summary
(approach taken, correspondence with region, EPA, etc.)
EFFLUENT GUIDELINE applies 40 CFR 443.32, subpart C, BCT Recommend adding
Oil and Grease and WET test . Recommended WET test due to conditioners being added to
boilers; also, due to the lack of biocide info. Spoke with Mr. Matthews with Aquatic Toxicity
about WET limit and he agreed with the recommended limit.
Special Schedule Requirements and additional comments from Reviewers:
(��aCJmr✓!&lam n13 'T K1c I'-f 11=S 1&/6. llc:.r 6feD 4i
71-fis m<-.' (A.6n4cetro /1c7»i. f v At1u4J?c 71X
N A :1,-w ItAA C-+ C L (7, Cr CO cal) /Z 7 4 6r6
Q —f ce ST V ( uit( \ /lClYin/ r e_v..:cc, 4'cr-J/cult C4>.,
Lr voKclb I F AJLFtcTSAit`7• 6,( f' -
Recommended by: 7, 4.7_4a Date:
Reviewed by
Instream Assessment-
( Regional Supervisor: _ //
Permits & Engineering:
Date: Vaiic
Date: �i-�t7./e
Uy
Date: /0l /1;:/17--/ me / r:9•
RETURN TO TECHNICAL SUPPORT BY: 0i % ~`

2
Type of Toxicity Test:
Existing Limit:
Recommended Limit:
Monitoring Schedule:
Existing Limits
Flow (MGD):
Temperature :
pH (SU):
Chlorine (4/1):
* Monitor if chlorine is added to the cooling water.
TOXICS/METALS/CONVENTIONAL PARAMETERS
Acute Toxicity Qrtly Fathead Minnow <90%
N/A
LC50 <90%
SEP, DEC, MAR, JUN
Recommended Limits
FLOW (MGD):
TSS (#/day):
pH (SU):
Oil and Grease (mg/1):
Toxicity Test:
Temperature
Chlorine (4/1):
* Monitor if chlorine is
Daily Max.
monitor
monitor
6-9
monitor*
Daily Max.
44.8
6-9
60
Acute
LC50<90%
monitor
monitor*
added to the cooling water.
2 Guth
1'r .
Monthly Average WQ or EL
0.01
30.4 EL
6-9 EL
30 EL
monitor
monitor*
LIMIT CHANGES DUE TO:
Toxicity test due to conditioners being added to boiler (sulfuric acid) and lack of Biocide
info
Oil and Grease limit; because, effluent includes stormwater runoff.
TSS limit due to guidelines which apply to this facility 40 CFR 443.32, BCT
Parameter(s) are water quality limited. For some parameters, the available load capacity of
the immediate receiving water will be consumed. This may affect future water quality based
effluent limitations for additional dischargers within this portion of the watershed.
OR
_X_ No parameters are water quality limited, but this discharge may affect future allocations.

3
INSTREAM MONITORING REQUIREMENTS
Upstream Location:
Downstream Location:
Parameters:
Special instream monitoring locations or monitoring frequencies:
MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS
Adequacy of Existing Treatment
Has the facility demonstrated the ability to meet the proposed new limits with existing treatment
facilities? Yes No
If
no, which parameters cannot be met?
Would a ".phasing in" of the new limits be appropriate? Yes No
If yes, please provide a schedule (and basis for that schedule) with the regional
office recommendations:
If no, why not?
Special Instructions or Conditions
Wasteload sent to EPA? (Major) N (Y or N)
(If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old
assumptions that were made, and description of how it fits into basinwide plan)
Additional Information attached? N (Y or N) If yes, explain with attachments.

DIVISION OF ENVIRONMENTAL MANAGEMENT
September 29, 1994
MEMORANDUM:
To: Jeanette Briggs
Through: Matt Mathews In
From: Melissa Ro ebrock VAL/
RECEIVED
OCT 3 1994
wit► wood owe
tee
Subject: Owens -Co ing Fiberglas Corporation
Use of Ad tives
NPDES No. NC0007749
Carteret County
Material Safety Data Sheets (MSDS), memos, and "Product Fact" sheets submitted by Owens-
Corning Fiberglas Corporation for the followipg boiler treatment products have been received and
reviewed:
Product
Betz-Entec Op ;`-Sperse 10
Betz-Entec 743,
Betz-Entec
Betz-Entec ,
Betz-Entec
Sulfuric Acid
I
Reduce deposit formation on boiler surfaces
Corrosion control
Solubilize contaminants
Restoration of ion exchange resins
Oxygen scavenger
pH adjustment (9/29/94 phone conversation with Robert Lyerly)
The active ingredients of these products are not generally associated with biocidal compounds.
Whereas these products are not believed to be biocides and are not intended to be used as biocides,
approval from this office is not necessary. It should be noted, however, that most of the Betz products
have a pH >10.0 and that sulfuric acid is stated as <1.0. Due to the acid/base extremes of these
products, pH monitoring would be extremely important.
If there are questions regarding this review please contact me at 733-2136.
Attachments
cc: Dave Adkins-WIRO
Central files

MEMO
DATE:
TO gaegd (nWrin 111-ef
gif Wt19 vn-14-1-ed Z-
SUBJECT:
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North Carolina Department of Environment,
Health, and Natural Resources e
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SOC PRIORITY PROJECT: YES NO X
If Yes, SOC No.
To: Permits and Engineering Unit
Water Quality Section
Attention: Jeanette Briggs
(Review Engineer)
Date: June 21, 1994
NPDES STAFF REPORT AND RECOMMENDATION
County: Carteret
Permit No. NC0007749
PART I GENERAL INFORMATION
1. Facility: Owens-Corning Fiberglas Corporation
Trumbull Asphalt Plant
105-107 Arendell Street
Morehead City, North Carolina 28557-4248
2. Date of Investigation: June 16, 1994
3. Report Prepared by: Edward Beck
4. Persons Contacted and Telephone Number.:
Robert Lyerly, Manager [phone]
5. Directions to Site: The facility is located at the State Port
in Morehead City on the south side of Arendell Street.
6. Discharge Point(s), List for all discharge points:
Latitude: 34° 43' 04" Longitude: 76° 42' 15"
Attach a USGS map extract and indicate treatment facility site and
discharge, point on map.
U.S.G.S. Quad No: I32NW U.S.G.S. Quad Name: Beaufort
7. Site size and expansion area consistent with application ?
X Yes No If No, explain:
8. Topography (relationship to flood plain included): Elevation
5 to 10 feet msl. Adjacent to tidal waters.
9. Location of nearest dwelling: No dwellings in the vicinity.

10. Receiving
PART II -
1. a.
b.
c.
a.
b.
c.
stream or affected surface waters:
Newport River Restricted Area
Classification: Class SC
River Basin and Subbasin No.:
Describe receiving stream features 0and 3 er
downstream uses; Shi PPing and cP pertinent
fishin commercial and sport
g•
DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
Volume of Wastewater to be permitted: 0.01 MGD
What is the current permitted flow limit? No limit
Actual treatment capacity
(current design capacity)?
treat at least the current
water separator has a much
treats stormwater as well as
of the current facility
The pH adjustment tank can
flow of 0.01 MGD. The oil
higher capacity since it
blowdown.
d. Date(s) and construction activities allowed by
Authorizations to Construct issued in the previous lowo
years: No authorizations in the past two years, two
e. Please provide a description of existing or substantially
constructed wastewater treatment facilities: r
blowdown, condensate and water softener backwash goes boiler
a tank of approximately 10,000 g es to
continuous pH monitoring and automaticacid
feed for
with
H
control. Flow is released manually when the feed
operator
determines that pH is withinlimits.P or
goes through a three compartment 0 1 `�1 flow then
which has a pump and flow meter. The oil/water
separatoro
receives stormwater runoff from an area of also
40% to 50W of the site and an area off site.
Pproximately
f. Please provide a description of proposed w
treatment facilities: No changes are proposed.astewater
g. Possible toxic impacts to surface waters: i H treated properly. gh ph if not
h. Pretreatment Program (POTWs only):
Ain development approved
should be required not needed X
2. Resi uals handling and utilization/disposal
osal scheme: Oily residue is pumped from theseparator as
Residuals are not generated from the disch needed.
blowdown and softener backwash, arge of boiler
3. Treatment plant classification (attach completed
sheet) : Class I rating

4. SIC Code(s): 2952
Wastewater Code(s) Primary: 16 Secondary: 14, 22
Main Treatment Unit Code: 52&53 0 0
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grant
Funds or are any public monies involved? NA
2. Special monitoring or limitations requests:
3. Important SOC,JOC or Compliance Schedule dates: NA
PP
4. Alternative Analysis Evaluation: Has the facility evaluated
all of the non -discharge options available? Please provide
regional perspective for each option evaluated. Morehead City
accepts the domestic wastewater but does not wish to accept
the blowdown, condensate and backwash. No other reasonable
alternatives exist.
PART IV - EVALUATION AND RECOMMENDATIONS
The company is no longer producing commercial grade roll
roofing as it did in the past. Asphalt is received from ships,
stored and distributed for roofing applications. A large boiler
produces steam to keep the asphalt in a liquid state for handling.
All boiler blowdown, condensate and softener backwash flow goes to
a tank for pH adjustment and then to an oil/water separator. The
separator also receives stormwater runoff from approximately 40t to
50t of the site plus an offsite paved area.
The company has submitted an NPDES Stormwater Permit
application. The application identifies three stormwater outfalls
from the site, including the outfall which is currently permitted.
Since the wastewater and stormwater are currently combined, it
appears :that the discharges should be covered under a comprehensive
permit for both stormwater and wastewater.
It is recommended that the permittee be requested to submit a
completed biocide worksheet since conditioners are used in the
boiler. Upon satisfactory review of the submittal, it is
recommended that a permit be drafted and placed at public notice
for the discharge of both stormwater and blowdown, backwash and
condensate. The permit should contain standard conditions and
limitations for these activities. If no significant adverse
comments are received, it is recommended that the permit be issued
for a period consistent with the basinwide program.

6-2(
Si4nature of report preparer Date
1/4
er Quality Regional Supervisor
EB: NC7749.064
cc: Wilmington Regional Files
Central Files
Q_itiovv57/
Date

OWENS-CORNING TRUMBULL PLANT
107 ARENDELL STREET
MOREHEAD CITY, NORTH CAROLINA 28557.4248
919.726.4101
TRUMBULL DIVISION
May 12, 1994
Ms. Colleen Sullins, P. E.
Supervisor, NPDES Permit Group
North Carolina Department of
Environmental, Health and Natural Resources
Permits and Engineering Unit
Division of Environmental Management
Post Office Box 29535
Raleigh, North Carolina - 27626-0535 -
Re: NPDES Permit No. NC0007749
Timely Renewal Application Without Major Modification
Dear Ms. Sullins:
r-
r.
Trumbull
JUN011994
Per your telephone conversation April 13, 1994 with Alan S. Lake, Principal Environmental
Specialist, Owens-Corning Fiberglas Corporation, Corporate Offices, 'Toledo, Ohio, please find
three (3) copies of our completed renewal application for our NPDES Permit No. NC0007749,
along with a check for $200.00 for processing fees made payable to the North Carolina
Department of Environment, Health and Natural Resources. As indicated in the renewal
application data, conservation and control process technology has been utilised to eliminate all of
our process cooling (contact/non-contact) water discharge. The single point industrial discharge
highlighted in our renewal application consists of boiler and water -softener blowdown. Storm -
water is also discharged through this point.
As you have suggested, because we have included this discharge point on our Stormwater
Permit No. NCS000060 Application as Outfall 3, we request that an analysis of our discharge
permit applicability he made and that the permits he combined if appropriate.
Thank you for your review and guidance through this process. Please do not hesitate to contact
myself in Morehead City, or Allen Lake in our Toledo offices at 1-419-248-6472.
Sincerely yours,
OWENS-COIW 'JC t: -Irt 3L'AS' CORPORATION
.?/P/ 4 /
Robert F. Lycrly, Jr., Manager
Morehead City Operations
cc: Alan S. Lake - •Toledo/1l
OWENS-CORNING FIBERGLAS CORPORATION

•- NORTH CAROLINA DEPT. OF NATfTRAL RESOURCES AND COMMUNITY DEVELOPMENT
DIVISION OF ENVIRONMENTAL MANAGEMENT, P.O. BOX 27687, RALEIGH, NC 27611 •
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM 216 C,S
APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM C
To be filed only by
persons engaged in manufacturing and mining
FOR
AGENCY
USE
Do not attempt to complete this form before reading accompanying instructions
Please print or type
1. Name, address, location, and telephone number of facility producing discharge
A. Name OWENS-CORNING FIBERGLAS CORPORATION '
8. Mailing address
1. Street address 105-107 ARENDELL STREET
2. City MOREHEAD CITY
4. County CARTERET
C. Location:,
1. Street 105-107 ARENDELL STREET
2. City MOREHEAD CITY
4. state NORTH CAROLINA - 28557-4248 -
919 726-4171
0. Telephone No.
Area
Code
2. SIC
(Leave blank)
3. Number of employees
18
If all your waste is discharged into a publicly owned was
and to the best of your knowledge you are not required to
permit, proceed to item 4. Otherwise proceed directly to
4. If you meet the condition stated above, check here o a
•
asked for below. After completing these items, please
and signature blocks below and return this form to the
without completing the remainder of the form.
A. Nam of organization responsible for receiving
8. Facility receiving waste:
1. Name
2. St eet address
3. City
5. State
jogxPrincipal product, Draw material (Check one) Asahal t Products
%. Principal process Asphalt Manufacturing
APPLICATION NUMBER
noEl
0
DATE RECEIVED
YEAR
DAY
.9-40‘1.-\%0
2ty gcs2)
3. State NORTH CAROLINA
5. ZIP 28557-4248
3. County CARTERET
to treatment facility
obtain a discharge
item 5.
nd supply the information
complete the date, title,
proper reviewing office
waste
7. Maximum amount of principal product produced or raw material consumed per (Check
4. County
6. ZIP
one)
A. bay
8. Month
C. rear
Basis
Amount
1-99
(l)
1
100-199
(2)
200-499
(3)
500-999
•(4)
1000-
4999
(5)
5000-
9999
(6)
10,000-
49.999
(7)
50,000
or more
(8)
PREVIOUS EDITION IA• •E IJIEO UNTIL SUPPLY 1$ Exa•u$TEO

•
ii. M.ia tL. tie eSHNsts t elf print.1 Ito 1 f.r•tn.lun 1 i.r txlut e•d Of row minter 1.t I s isi•.iinw'sl. ii•INtr 1 eel
let Itrw, /. shrove. Is measured In (Lhea me):
A.0 pounds 8.*tons C.O barrel s D.O bushel s E.O square feet
F.0 gallons G.a pieces or units N.0 other. specify
9. (a) Check here if discharge occurs all year A, or
•
(b) Check the month(s) discharge occurs:
1.0 January 2.0•February 3.0 Marcn 4.0 Apri 1 S.O May 5.0 June
7.0 Juiy A.O August 9.0 Septemt+t:r 10.0 0ctoher 11.0 November 12.0 December
(c) Check how many days per week: 1.01 2.02-3 3.04-5 4.*6-7
10. types of waste water discharged to surface waters only (check as applicable)
Discharge per
operating day
`
-
r
8. Cooling water, etc.
daily average
X
X
C. Process water.
daily average
). Maximum per operat-
ing day for total
discharge (all types)
I
I
X
11. if an0 t+00 three types of waste identified in Item 10.either treated or untreated.
are discharged to places other than surface water•., r!tect below as applicable.
Waste waver is
di SchdrgQd to:
Average flag. gallons per operating day
0.1-999
(1)
1000-4999
(2)
5000-9999
(3)
-
10,000-49,999
(4)
50,000 or more
(5)
A. Municipal sewer system
B. Underground well
C. Septic tangy
D. Evaporation laporn or pond
1
E. 0tner, specify
12. Number of separate discharge points: A41,1 8.0 2-3
13. Name of receiving water or waters RnguP Sound
C.O 4-5
D. 0 6 or more
14. Does your discharge contain or is it possible for your discharge to contain
one or more of the following substances added as a result of your operations,
activities, or processes: ammonia. cyanide, aluminum, beryllium, cadmium.
chromium, copper. lead, mercury, nickel. selenium, zinc, phenols, oil and
: .grease, and chlorine (residual). AXID9es La no (oil & grease)
1 certify that 1 am familiar with the information contained in the application and
that to the best of my knowledge and.belief such information is true, complete, and
accurate.
ROBERT F. LYERLY, JR. PLANT MANAGE, /7(
•
Printed Name ofPerson Signing TN/
i �/�L
29 APRTI• 19911
Date Application Signed N _ Signature of A$ can
North Carolina General Statute 143-215.6(b)(2) provides that: Any person who knowingly makes
any false statement representation, or certification in any application, record, report, plan,.
or other document files or required to be maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, or who falsifies, tampers with,
or knowly renders inaccurate any recording or monitoring device or method required to be .
operated or maintained under Article 21 or regulations of the Environmental Management Commissi
implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed
$10,000, or by imprisonment not to exceed six months, or by both..(18 U.S.C. Section 1001 provi
a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both
for a similar offense.)