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NC0024538_Permit Issuance_20040601
NPDES DOCIMENT !CANNING COVER SHEET Permit: NC0024538 Shelby / First Broad River WWTP NPDES Document Type: [ieit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: June 1, 2004 Thi+� document is printed on reuse paper - ignore any content on the reYerrae foide t— y Michael F. Easley, Governor State of North Carolina William G. Ross, Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality June 1, 2004 Mr. John Rhom City of Shelby P.O. Box 207 Shelby, North Carolina 28151 Subject: Issuance of NPDES Permit NC0024538 Broad River WWTP Cleveland County Dear Mr. Rhom: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached final NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina G?neral Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). In response to your draft permit comments dated February 24, 2004, the Division has included a number of changes in the attached final permit: > The ammonia -nitrogen limits should not have been described seasonally. such, the seasonal distinction has been eliminated in lieu of the previous monthly average ammonia -nitrogen limit of 18.5 mg/L and a new weekly average limitation of 35.0 mg/L as required by US EPA Region TV. These ammonia -nitrogen limitations apply year-round. > A review of the reasonable potential analysis for total nickel conducted by Natalie Sierra (previous permit writer) was conducted. An effluent limitation should not have been included in the draft permit. However, the detection of nickel in the City's Long Term Monitoring Program does warrant 2/month monitoring for total nickel. Should nickel not be detected during the first year of data collection through the NPDES permit, the City may request elimination of this monitoring requirement. Compliance with all terms and conditions of the attached permit is the responsibility of the Permittee. Please note that T15A 08G .0204 of the North Carolina Administrative Code has been interpreted to mean that the Operator in Responsible Charge is responsible for operation of water pollution control systems. If an parts,measurement frequencies or sampling requirements contained in q P g q this permit are unacceptable to you, you have the right to an adjudicatory hearing upon writt' n request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this permit shall be final and binding. 1617 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 27699-1617 - TELEPHONE 919-733-5083/FAX 919-733-0719 VISIT US ON THE WEB AT http://h2o.enr.state.nc.us/NPDES Mr. Rhom Broad River WWTP - NC0024538 Page 2 Please take notice that this permit is not transferable. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local governmental permits which may be required. If you have any questions or need additional information, please do not hesitate to contact Mark McIntire of my staff at (919) 733-5083, extension 508. Sincerely, ORIGINAL SIGNED BY Mark McIntire Alan W. Klimek, P.E. cc: Central Files NPDES Unit Files Mooresville Regional Office Aquatic Toxicology Unit EPA Region 4 • Permit NC0024538 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELINIINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and th Federal Water Pollution Control Act, as amended, the City of Shelby is hereby authorizedfto discharge wastewater from a facility located at the Broad River WW TP Off NC Highway 18 Southwest of Shelby Cleveland County to receiving waters designated as the First Broad River in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective July 1, 2004. This permit and authorization to discharge shall expire at midnight on August 31, 2008. Signed this day June 1, 2004. ORIGINAL SIGNED BY Mark McIntire Alan W. Klimek, P.E. Division of Water Quality By Authority of the Environmental Management Commission Permit NC0024538 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge, are hereby revoked. [The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective.] The conditions, requirements, terms and provisions of this permit authorizing discharge under the NPDES govern discharges from this facility. The City of Shelby is hereby authorized to: 1. Continue to operate a 6.0 MGD wastewater treatment plant that includes the following: • bar screen; • grit removal; • cylindrical fines screen; • aeration basin; • two (2) primary clarifiers; • two (2) trickling filters; • four (4) final clarifiers; • pump stations; • two chlorinators; • two sulfonators; • sludge pump station; • aerated sludge holding tank; • two filter belt presses; • ten bay sludge compost building; • dual standby power generators; and • sludge incinerator (not presently in use). These facilities are located at the Broad River WWTP, off NC Highway 18, southwest of Shelby in Cleveland County. 2. Discharge from said treatment works at the location specified on the attached map into the First Broad River, currently classified C waters in the Broad River Basin. Jl{arfi:�M :i-��►/� ritb....WPANIIMILWAt City of Shelby WWTP - NC0024538 USGS Quad Name: Blacksburg North Receiving Stream: First Broad River Stream Class: C Subbasin: Broad - 030804 Lat.: 35°14'32" Long.: 81°34'31" Facility Location • Not to SCALE Permit NC0024538 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on July 1, 2004 and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Weekly Average. _ Daily _ Maximum Measurement Frequency Sample Type Sample Location' Flow 6.0 MGD Daily Instantaneous Influent or Effluent BOD5, 202C 2 25.0 mg/L 37.5 mg/L Daily Composite Effluent, Influent Total Suspended Solids2 30.0 mg/L 45.0 mg/L Daily Composite Effluent, Influent NH3 as N 18.5 mg/L 35.0 mg/L Daily Composite Effluent Dissolved 0xygen3 Daily Grab Effluent Fecal Coliform (geometric mean) 200 / 100 ml 400 / 100 ml Daily Grab Effluent Total Residual Chlorine 28 pg/L4 Daily - _ Grab Effluent pH >6.0 and <9.0 standard units _ Daily Grab Effluent Temperature (2C) Daily Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite Effluent Total Phosphorus Quarterly Composite Effluent Chronic Toxicitys Quarterly Composite Effluent Total Copper 2/Month Composite Effluent Total Zinc 2/Month Composite Effluent Cyanides 22 µg/L Weekly Composite Effluent Total Nickel 2/Month Composite Effluent Dissolved Oxygen? Grab Upstream, Downstream Temperature ((C)Y Grab Upstream, Downstream Conductivity? Grab Upstream, Downstream Priority Pollutant Scan See Condition A. (3) of this permit NOTES: 1. Upstream: upstream 100 feet above outfall. Downstream: downstream at 1) Stice Shoals Dam and 2) above Beaverdam Creek. 2. The monthly average effluent BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 3. The daily average dissolved oxygen concentration shall not be less than 5.0 mg/L. 4. Limit takes effect January 1, 2006. Until the limit takes effect, the permittee shall monitor TRC (with no effluent limit). 5. Whole Effluent Toxicity shall be measured by the Chronic Toxicity (P/F) test using Ceriodaphnia dubia at 17%. Testing shall be conducted in February, May, August and November (see Part A. (2.). During these months, toxicant monitoring (e.g. total copper, total zinc, cyanide and nickel) shall coincide with toxicity sampling 6. The detection limit for cyanide is 10 µg/L. If the measured levels of cyanide are below the detection limit, then the measurement.is considered to be zero for the purposes of compliance evaluation and should be reported on the DMR as <10 µg/L. 7. Instream samples shall be collected three times per week during the months of June -September and once per week during the remaining months of the year. There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NC0024538 A. (2) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 17%. The permit holder shall perform at a minimum, quarterlu monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitor,lIing Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be, complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the Permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the Permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will bed required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute inn invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0024538 A. (3) EFFLUENT POLLUTANT SCAN The Permittee shall perform an annual Effluent Pollutant Scan for all parameters listed in the attached table (in accordance with 40 CFR Part 136). Samples shall represent seasonal variations. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4•chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachloroethylene Di•n-octyi phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid -extractable compounds: Diethyl phthalate Mercury P-chloro-m-creso Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydrazine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatile organic compounds: Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrite 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Base -neutral compounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chtorobenzene Anthracene N-nitrosodi-n-propylamine Chtorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenytamine 2-chtoroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichtorobromomethane Benzo(ghi)perytene 1,2,4-trichtorobenzene 1,1-dichloroethane Benzo(k)fluoranthene 1,2-dichtoroethane Bis (2-chtoroethoxy) methane Test results shall be reported to the Division in DWQ Form- A MR-PPA1 or in a form approved by the Director within 90 days of sampling. The report shall be submitted to the following address: Division of Water Quality, Water Quality Section, Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. City of Shelby Utilities Electric, Gas, Water, Wastewater P.O. Box 207 Shelby, North Carolina 28151-0207 Phone: 704-484-6840 Fax: 704-484-6808 February 24, 2004 Mr. Mark McIntire, P.E. NCDENR-Division of Water Quality-NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Draft NPDES Permit Number NC0024538 City of Shelby Broad River WWTP Dear Mr. McIntire: We have received your letter of February 4, 2004 and the Draft NPDES Permit for the Broad River WWTP. The City of Shelby concurs with most of the changes proposed by the new Permit but strongly objects to several of the items as addressed herein. • A monthly average ammonia limit of 4.7 mg/L (summer) and 18.5 mg/L (winter) has been added to the Permit. The corresponding weekly average limit at a ratio of 3:1 has also been included. The City's wastewater treatment facilities were not designed for, nor have they been previously permitted for such stringent ammonia limits. en the facilities were constructed in the 1990s the City received assurance from the Water Quality Section that the ammonia limit would not be Tess than 18.5 mg/L until the waste treatment facilities are expanded. These assurances were provided to the City in a letter from J. Trevor Clements of the Water Quality Section to Piedmont Olsen Hensley, the City's consulting engineer for the project. A copy of that letter is attached for your reference. Since then, the facilities have remained unchanged and the City has continued to consistently meet its discharge requirements. We therefore expect the State to continue to honor this prior agreement. / e proposed Permit includes monitoring and a daily maximum limit of 261 ug/L for nickel on the basis that the long-term monitoring plan demonstrates a potential to exceed water quality criteria in the receiving stream. Although the City has detected some nickel in previous tests, the level has never approached the 261 ug/I level. The City does not have any significant industrial users that utilize nickel. The City therefore does not understand the rationale for including this additional monitoring. We respectfully request the State please explain the methodology used to derive the requirement. Qualihj Always It's about the people. c Page 2 NPDES Draft February 24, 2004 The City does not object to the other changes proposed in the Draft NPDES Permit. We are proceeding with the steps necessary to comply with these requirements when the Permit becomes effective. We appreciate your consideration in these items and look forward to your response. If you have any questions or need any additional information, please let me know. Yours very truly, Coleman M. Keete Assistat Utilities Director Attachment cc: Mr. Jay Stowe, P.E., Utilities Director Mr., Grant Goings, City Manager Mr., Michael Kennedy, City Attorney Mr.j Rex Gleason, Mooresville Regional Office / Water Quality Section Mr.' Chuck Willis, P.E.,Willis Engineers Mr.l William Ross, Secretary DENR Mr.' Patrick Grogan, P.E., Mooresville Regional Office, DENR OMNI( State of North Carolina _ Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 James G. Martin, Governor William W. Cobey, Jr., Secretary Regional Offices Asheville . 704/251-6208 Fayetteville 919/486-1541 Mooresville 704/663-1699 Raleigh 919/571-4700 Washington 919/946-6481 Wilmington 919/395-3900 Winston-Salem 919/896-7007 November 20, 1992 Mr. Dallas Brickhouse, Jr., P.E. Piedmont Olsen Hensley P.01Box 31388 Raleigh, N.C. 27622-1388 NOV 23 1992 emit wee. //GE 3909-5: GIo A. Preston Howard, Jr., P.E. Acting Director Subject: Speculative Effluent Limits for City of Shelby WWTP due to Reduced 7Q10 in the First Broad River NPDES Permit No. NC0024538 Cleveland County Dear Mr. Your Brickhouse: request for speculative effluent limits for the subject facility has been completed by the staff of the Technical Support Branch. The previous letter to Mr. Brookhart did not incorporate information concerning increased water withdrawals upstream. Our Branch did not receive any correspondence on the, water plant until after the evaluation for the wastewater treatment plant had been completed and sent to your firm. !Revised stream flow information has been obtained from the Department's Division of Water Resources (DWR) concerning estimates of the 7Q10 flow in the First Broad River due to water plant expansions for the City of Shelby and the Cleveland County Sanitary District (CCSD). Previous wasteload allo- cations for effluent limits for the Shelby WWTP have been evaluated using a summer 7Q10 of 70 cfs. The DWR has determined the upstream water supply withdrawals by Shelby and the CCSD will result in a reduced 7Q10 of 44.3 cfs at the WWTP's discharge point. Using the revised 7Q10 flow, tentative effluent limits were determined •using a Level B modelling analysis for the Shelby WWTP at 6.0 MGD. Prelimi- nary limits for the conventional constituents are: GODS (mg/1) NH3-N (mg/1) Dissolved Oxygen (mg/1) TSS (mg/1) Fecal Coliform (#/100m1) 25 18.5* 5 30 200 Pollutton(Strevention Pays 6-9 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer i ' 1 Letter to Mr. Brickhouse - page 2- The NH3-N limit of 18.5 mg/1 given is based on protection of the dis- solved oxygen standard of 5 mg/1 in the First Broad River. An analysis for NH3 toxicity; was also completed and summer/winter limits of 4.7 and 9.3 mg/1, respectively, would be needed to protect the instream NH3 criteria. As previously stated in the July 22nd letter to Mr. Brookhart, ammonia toxicity limits based on toxicity will not be applied until the plant expands because Shelby has consistently passed its whole effluent toxicity test. The new instream waste concentration (IWC) is 17% and quarterly chronic toxicity testing will be a permit requirement. Effluent limits for metals were also affected by the reduced 7Q10 flow. The revised daily maximum limits are: Cadmium 11 ug/1 Chromium 288 ug/1 Nickel 507 ug/1 Lead 144 ug/1 Cyanide 29 ug/1 Selenium 29 ug/1 Based on recently updated pretreatment information, a new constituent, selenium, is' now limited, while the previously recommended limit (per July 22nd letter) for mercury of 0.103 ug/1 has been' rescinded. Monthly effluent monitoring for copper, zinc, and silver is still required. While this letter primarily addresses the parameters directly affected by the reduction in 7Q10 flow, items previously mentioned in the July 22nd letter regarding instream and color monitoring, chlorination/dechlorination processes, and the basinwide water quality management plan for the Broad River Basin are still applicable. Please consider the above information carefully when evaluating the impact of the proposed flow withdrawal increase. If there are any remaining questions concerning the Shelby WWTP, please contact Ruth Swanek or Jackie Nowell of my staff at (919) 733-5083. Trevor Clements, Asst. Chief er Quality Section JTC/JMN cc: Don Safrit Rex Gleason Boyd Devane W.S. Hoffman Cecil Madden Central Files city of shelby Subject: city of Shelby From: Hyatt.Marshall@epamail.epa.gov Date: Tue, 25 May 2004 09:19:35 -0400 To: mark.mcintire(cr�,ncmail.net I will put a n Marshall comment letter in the mail today. thanks for your help. 1 of 1 5/25/2004 9:22 AM cr DO l44 PFOSG UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 4 ATLANTA FEDERAL CENTER 61 FORSYTH STREET ATLANTA, GEORGIA 30303-8960 iIan W. Klimek, Director Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJ: Review of Draft NPDES Permit City of Shelby Broad River WWTP - No. NC0024538 Dear Mr. Klimek: DIV,OF WATER QUALITY DIREC FFICE The EPA, Region 4, is in receipt of the draft permit for the above referenced facility. The Form 2A application transmitted to the Region for review with the draft permit, however, did not specify the detection limits achieved and a sufficient number of priority pollutant scans were not conducted for some parameters. Thus, it is inconsistent with the requirements of 40 Code of Federal Regulations (C.F.R.) Sections 122.21(j)(4)(ii) and (vi). As such, it does not serve as a complete permit application. Because the information provided is inadequate to determine whether the draft permit meets the guidelines and requirements of the Clean Water Act, I request that a complete permit application for this facility be submitted that is consistent with the requirements of 40 C.F.R. §§ 122.21(j)(4)(ii) and (vi). Pursuant to federal regulatory requirements and language of Section VII.A. of the North Carolina/EPA National Pollutant Discharge Elimination System (NPDES) Memorandum of Agreement (MOA), this letter constitutes an interim objection to the issuance of this permit. In accordance with the MOA and federal regulations, the full period of time for review of this draft permit will recommence when the requested information is received by this Office. I look forward to receipt of the information. If you have any questions, please call me or have your staff contact Mr. Marshall Hyatt at 404/562-9304. Sincerely, James D. Giattina, Director Water Management Division cc: John Rhom, City of Shelby Kevin B. Smith, OLS, OEA Internet Address (URL) • http://www.epa.gov Recycled/Recyclable • Printed with Vegetable Oil Based Inks on Recycled Paper (Minimum 30% Postconsumer) PUBLIC NOTICE STATE of NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT , 1617 MAIL SERVICE ,ENTER RALEIGH, NC 27699-1617 NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER PERMIT On the basis of thorough staff review and application of NC General Statute 145.21, Public law 92-500 and other lawful standards and regulations, the North Carolina Environmental Management Commission proposes to .issue a National Pollutant Discharge Elimination System (NPDES) wastewater discharge permit to the person(s) listed below effective 45 days from the publish date of this notice. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice. All comments received prior to that date are considered in the final determinations regarding the proposed permit. The Director of the NC Division of Water Quality may decide to hold a public meeting for the proposed permit should the Division receive a significant degree of public interest. • Copies of the draft permit and other supporting information on file used to determine conditions present in the draft permit are available upon request and payment of the costs of reproduction. Mail comments and/or requests for information to the NC Division of Water Quality at the above address or call Ms. Valery Stephens at (919) 733-5083, extension 520. Please include the NPDES permit number (attached) in any communication. Interested persons may also visit the Division of Water Quality at 512 N Salisbury Street Raleigh, NC 27604-1148 between the hours of 8:00 am. and 5:00 p.m to review information on file. CNA Holdings. Inc. has applied for renewal of its NPDES permit for the Ticona Facility (NC0004952) in Shelby, NC, Cleveland County, discharging a maximum of 0.8 MGD of treated domestic and industrial wastewater to Buffalo Creek, a class C water in the Broad River Basin. No parameters are water quality limited, however this discharge may impact future allocation of this aquatic resource. The City of Kings Mountain has applied for renewal the NPDES permit for its Pilot Creek WWTP (NC0020737). The facility is permitted to discharge up to 6.0 MGD of treated domestic wastewater into Buffalo Creek. a class C stream in the Broad River Basin. Currently ammonia - nitrogen and cadmium are water quality limited. This discharge may impact future allocation of the resource. The City of Shelby has applied for renewal of NPDES permit for its wastewater treatment facil- ity (NC0024538). This facility is permitted to dis- charge a maximum of 6.0 MGD of treated domestic wastewater to the First Broad River, a class C wader in the Broad River Basin. Currently ammonia -nitrogen, cyanide, and nickel are water quality. limited. This discharge may impact future allocation of this resource. AFFIDAVIT OF PUBLICATION STATE OF NORTH CAROLINA RUTHERFORD COUNTY Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared Susie Sisk who being first duly sworn, deposes and says: that they are Classified Advertising Representitive (Owner, partner, publisher, or other officer or employee authorized to make this affidavit) of THE DAILY COURIER, a newspaper published, issued and entered as second class mail In the town of FOREST CITY, In said County and State; that they are authorized to make thls affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in THE DAILY COURIER on the following dates: February 7, 2004 and that said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. This the 12th day of February, 2004. Susie Sisk, Classified Advertising Representitive i:. Sworn to and subscribed before me this the 12th day of February, 2004. jux-MA4 c\--1 (Heather D. Rhodes, Notary Public) My commission expires: August 21, 2008 THE STAR NCDENR / DWQ / NPDES 1617 MAIL SERVICE CENTER RALEIGH NC 27699-1617 ATTN: VALERY STEPHENS PUBLIC NOTICE NOTIFICATION OF INTENT TO ISSUE A NPDES WAS CLEVELAND COUNTY I, Tina Mc Combs, Classified Advertising Manager at THE STAR, a newspaper published in Shelby, N. C., do solemnly swear that the advertisement hereto annexed appeared in the SHELBY STAR , for one successive week/days beginning AR Q Classified -Advertising Manager Sworn to and subscribed before me on this the 11TH day of FEBRUARY, 2004 /YLQ_ e- LLL)QIId9 otary Public MY COMMISSION EXP I. February 11, 2004 PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/ NPDES UNIT 1817 MAIL SERVICE CENTER, RALEIGH, NC 27699-1817 NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER PERMIT On the basis of a thorough staff review and application of NC General Statute 143.21, Public law 92-500 and other lawful standards and regulations, the North Carolina Environmental Management Commission proposes to issue a Nation- al Pollutant Discharge Elimination System (NPDES) wastewater dis- charge permit to the per- son(s) listed below effec- tive 45 days from the pub • - lish date of this notice. Written comments regard- ing the proposed permit wit be accepted until 30 days after the publish date of thls notice, All comments re- ceived prior to that date are considered in the final de- terminations regarding the proposed permit. The Di- rector of the NC Division of Water Quality may decide to hold a public meeting for the proposed permit should the Division receive a _sig- nificant degree cf public in- terest. FEB 1 3 2004 Copies of the draft permit and other supporting infor- mation on file used to de- termine conditions present in the draft permit are available upon request and payment of the costs of re- production. Mail comments and/or requests for infor- mation to the NC Division of Water Quality at the above address or call Ms. Valery Stephens at (919) 733.5083, extension 520. Please indicate the NPDES permit number (attached) in any communication. Inter- ested persons may also visit the Division of Water Quality at 512 N. Salisbury Street, Raleigh, NC 27604-1148 between the hours of 8:00 a.m. and 5:00 p.m. to review information on tile. CNA Holdings, Inc. has ap- plied for renewal of its NPDES permit for the Ticona Facility (NC0004952) in Shelby, NC, Cleveland County, discharging a maximum of 0.8 MGD of treated domes- tic and Industrial wastewater to Buffalo Creek, a class C water in the Broad River Basin. No parameters are water quali- 1 ty limited, however this dis- charge may impact future allocation of this aquatic re- source. The city of Kings Mountain has applied for renewal the NPDES permit for its Pilot Creek WWTP (NC0020737). The facility is permitted to discharge up to 6.0 MGD of treated do- mestic wastewater into Buf- falo Creek, a class C stream in the Broad River Basin. Currently ammo- nia -nitrogen and cadmium are water quality limited. This discharge may impact future allocation of the re- source. The City of Shelby has ap- plied for renewal of NPDES permit for its wastewater treatment facility (NC0024538). This facility is permitted to discharge a maximum of 6.0 MGD of treated domestic wastewater to the First Broad River, a class C wat- er in the Broad River Basin. Currently ammo- nia -nitrogen, cyanide, and nickel are water quality lim- ited. This discharge may impact future allocation of this resource. February 8, 2004 1tc DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0024538 Facility Information Applicant/Facility Name: City of Shelby/Broad River WWTP Applicant Address: P.O. Box 207; Shelby, North Carolina 28151 Facility Address: Off NC Highway 18; southwest of Shelby, North Carolina 28151 Permitted Flow 6.0 MGD Type of Waste: Domestic (68%) and industrial (32%) with pretreatment program Facility/Permit Status: Class IV /Active; Renewal County: Cleveland County Miscellaneous Receiving Stream: Stream Classification: First Broad River C Regional Office: State Grid / USGS Quad: Mooresville (MRO) G 12NE 303(d) Listed? No Permit Writer: Natalie V. Sierra Subbasin: 03-08-04 Date: September 12, 2003 Drainage Area (mi2): 112 Summer 7Q10 (cfs) 44.3 Winter 7Q10 (cfs) 112.0 30Q2 (cfs) N/A Average Flow (cfs): IWC (%): 33.8 17% Lat. 35° 14' 28" N Long. 81° 34' 20" W BACKGROUND The Shelby WWTP is a Class IV facility with a permitted flow of 6.0 MGD. The plant treats wastewater from residential, commercial and industrial sources. The permit was originally issued on March 1, 1999 and expired on August 31, 2003. The Permittee submitted Standard Form A on March 6, 2003 in order to request renewal of the permit. The Permittee has been notified that it must submit EPA Form 2A and all associated pollutant testing. The facility has a full pretreatment program, which it will continue to implement in the coming permit term. Instream Monitoring, Verification of Existing Conditions and DMR Data Review This facility discharges to Buffalo Creek in subbasin 043-08-05 of the Broad River Basin. Buffalo Creek is classified C waters at the point of discharge and is not on the 2002-303(d) list. Shelby is required to sample upstream and downstream (at two points) of the discharge for dissolved oxygen, temperature, fecal coliform, and conductivity. Plots of these data, culled from Discharge Monitoring Reports (DMRs) from January 2001-June 2003, are attached to this fact sheet. Little difference between upstream and downstream temperature values was noted and temperatures appear seasonally appropriate. Dissolved oxygen values were slightly lower downstream (with values recovering towards upstream values at the second downstream sampling point) and were always above the standard of 5.0 mg/L. Fecal coliform values were slightly higher upstream than downstream and conductivity was somewhat elevated downstream compared to upstream. Effluent DMR data from January 2001 through May 2003 were reviewed. Data for conventional parameters are summarized in Table 1. For the most part, the Permittee maintained compliance with the permit limits for those parameters. Fact Sheet NPDES NCO024538 Renewal Page 1 Average Maximum Minimum Flow Temperature Dissolved (MGD) ("C) Oxygen (mg/L) 2.71 3.29 2.09 18.65 26.8 10.31 7.74 9.35 6.84 BOD TSS Fecal (mg/L) (mg/L) Coliform (#/100 mL) 3.72 9.09 2.28 17.67 24.09 11.05 4.13 10.42 1.11 Table 1. NC0024538 Conventional Data (January 2001-May 2003) This facility also collects data for total nitrogen, total phosphorus, ammonia nitrogen (NH3 N), total residual chlorine, and chlorides. These are summarized in Table 2. Avera • e Maximum Minimum NH, N Total Nitrogen Total Chlorides Total Residual (mg/L) (mg/L) Phosphorus (mg/L) Chlorine (µg/L) (mg/L) 0.08 1.33 0 12.4 25.3 6 3.29 4.6 2.2 602 784 350 15.1 21.7 7.95 Table 2. NC0024538 Nutrient and Toxicant Data (January 2001- May 2003) A review of the metals (from both the DMRs and Pretreatment data) data was also performed. These are discussed in the Reasonable Potential Analysis section. Correspondence A review of correspondence files for the 2001-2003 period revealed no recurring problems or major deficiencies in Shelby's compliance history. In a Compliance Inspection Report dated August 6, 2001, the inspector notes that the permit description may be inaccurate. The description did not include an influent pump station or an additional aeration basin (two basins total). Also, there is no sludge incinerator. The inspector also notes that TRC values ranged from 300,ug/1 to 500pg/1 and advises that an action level has been set at 17-28,ug/1, however there is no further mention of TRC values being a concern throughout the following two years. Few NOVs were issued to Shelby. There was one for a cyanide limit violation (reported value 120.0 ,ug/1) in Dec 2001 and another for a BOD limit violation (reported value 37.83 mg/1), however neither appeared to indicate a recurring problem. In June 2003 a $2000 civil penalty was issued for TSS and TSR effluent limit violations while one of the primary clarifiers was out of service. A $500,000 renovation project to upgrade both clarifiers was underway. The project was completed in June 2003. PERMITTING STRATEGY Waste Load Allocation (WLA) The Division prepared the last WLA for the previous permit renewal. The previous and current effluent limits were based on guidelines and water quality standards. The Division has judged previous parameters and limits to be appropriate for renewal with some exceptions. Changes to toxicant monitoring are discussed in the Reasonable Potential Analysis section, with the exception of ammonia. The previous permit contains a summer limit for ammonia that appears to be based on the results of Level B modeling. When assessing ammonia with respect to instream toxicity, however, it is evident that both summer and winter limits are necessary. Based on the Instream Waste Concentration (IWC), a summer monthly average limit of 4.7 mg/L and a winter monthly average limit of 20.8 mg/L should be implemented. Since the current limit of 18.5 mg/L is more stringent, it will be retained for the winter months. Moreover, weekly average ammonia limits Fact sheet NPDES NC0024538 Renewal E7agc based on a 3:1 ratio with the monthly average (but no higher than 35.0 mg/L) will be implemented in this permit. This is a new statewide policy that resulted from EPA requirements. The resulting summer weekly average limit will be 14.1 mg/L and the winter limit will be 35.0 mg/L. A review of the effluent ammonia data suggests that meeting these new limits should not be a problem for Shelby. In addition, an annual pollutant scan will be added such that the Permittee can collect the necessary data required by EPA Form 2A throughout the permit term. This condition is now standard on all major municipal permits in North Carolina. Finally, a total residual chlorine (TRC) limit of 28 µg/L will be added to the permit, reflecting the recently passed standard for TRC and new Division policy. Shelby will be granted 18 months to build dechlorination facilities in order to attain compliance with this limit. Reasonable Potential Analysis (RPA) The Division conducted EPA -recommended analyses to determine the reasonable potential for toxicants to be discharged by this facility, based on DMR data from January 2000-June 2003. Calculations included parameters listed in the previous permit and pre-treatment documents to include: arsenic, cadmium, chromium, cyanide, lead, mercury, nickel, selenium, silver, copper, and zinc. Results sugest no reasonable potential for the facility to discharge arsenic, cadmium, chromium, lead, mercury, silver and selenium. Monitoring for selenium and silver may be eliminated from the permit, as they are required parameters to be monitored through the Pretreatment Long Term Monitoring Plan (LTMP). The remaining parameters are monitored through the LTMP and not the permit; this will be continued in the next permit term. Effluent from the facility did demonstrate reasonable potential to exceed water quality criteria for copper, cyande, nickel and zinc. All but nickel are already monitored in the current permit. The limit for cyanide will be changed from 29 to 22 µg/L to reflect the current final acute value. Weekly nickel monitoring will be added to the permit with a daily maximum limit of 261 pg/L. Copper and zinc, which are action level parameters, will continue to be monitored twice per month unless they are identified as causative of toxicity. SUMMARY OF PROPOSED CHANGES • In keeping with Division policies, the following will be incorporated into the permit: • New monthly and weekly average ammonia limits (both summer and winter) • Annual pollutant scan • Addition it f TRC limit with 18 month compliance schedule • Elimination of the selenium and silver monitoring requirement (Permittee will continue to monitor these parameters through the LTMP). • Addition' of nickel monitoring and daily maximum limit • Change cyanide limit New Weekly Average and Daily Maximum limits are derived from the latest NC/EPA policies considering 1/2 FAVs and allowable concentrations based on reasonable potential. Fact Sheet NPI)f: S NC()024S K Renewal Page 3 PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: February 11, 2004 Permit Scheduled to Issue: March 29, 2004 NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Mark McIntire at (919) 733-5083 ext. 508. NAME: DATE: REGIONAL OFFICE COMMENTS NAME: DATE: SUPERVISOR: DATE: Fart Sheet NPDES NC0024532 Renewal Page 4 City of Shelby Utilities Electric, Gas, Water, Wastewater P.O. Box 207 Shelby, North Carolina 28151-0207 Phone: 704-484-6850 Fax: 704-484-6872 October 15, 2003 Ms. Natalie.Sierra / NPDES Unit NCDENR / DWQ 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Ms. Sierra OCT 1 7 2003 DENR-WATER QUALITY POINT SOURCE BRANCH Subject: NPDES Permit Renewal Application NPDES FORM 2A City of Shelby WWTP Cleveland County, North Carolina NPDES Permit No. NC0024538 Please find enclosed the City of Shelby's NPDES Form 2A requesting renewal of NPDES Permit NC0024538. You should find the application complete except for "Part E (Toxicity Testing: Biomonitoring Data)". As we discussed on the phone, the City has completed "Toxicity" testing quarterly as per our permit. But as we discovered, we were not using the multiple species test. After talking with you and discussing this with our contract laboratory, we now have three (3) test into our lab and are waiting for results. As soon as these results are available we will forward a completed "Part E" to you. Thank you for your assistance with this matter. Should you have questions or need additional information, please contact me direct. Respectfully submitted John E. Rhom Plant Operations Superintendent City of Shelby, North Carolina Mail to: john.rhom@cityofshelby.com cityofshelby.com Phone: (704) 484-6850 Fax: 7044846872 Quality Always It's about the people. FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant Industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete F. part GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ElYes El No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 2 b. Number ofClUs. 4 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. if more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Copeland Corp. Mailing Address: 4404 East Dixon Blvd. Shelby, North Carolina 28150 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufacturer of Commercial Refrigeration Compressors F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Reciprocating Scroll Refrigeration Compressors Raw material(s): Cast Iron Castings, Aluminum Castings, Cold Rolled Steel Plate. Iron and Zinc Phosphorus Coatings (Water & Powder) F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 167,000 gpd (Yes continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 13.100 gpd ( continuous or Yes intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ❑ Yes ® No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? 433 FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ❑ No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check at that apply): ❑ Truck ❑ Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATIONICORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.16. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ID Yes El No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. c. Number of non -categorical SIUs. 2 d. Number ofClUs. 4 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Curtiss — Wright Flight Systems Mailing Address: 201 Old Boiling Springs Road Shelby, North Carolina 28152 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Machining, Heat Treating, Electro Plating, Painting F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Mechanical Actuators for the Air Craft Industry Raw material(s): Steel, Aluminum, Cadmium, Manganese Phosphate, Chromium, Paint, Sealer, Oil Grease, Copper, Sulfuric -Nitric - Hydrochloric Acids, Sodium Hydroxide, Sodium Cyanide. F.6. Flow Rate. c. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 2,600 gpd ( continuous or Yes intermittent) d. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 1,800 gpd ( continuous or Yes intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ❑ Yes El No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433 FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.S. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units by truck, rail or dedicated pipe? CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATIONICORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. c. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): d. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant Industrial users part F. GENERAL INFORMATION: or which receive RCRA,CERCLA, or an approved pretreatment program? Users (ClUs). Provide the number other remedial wastes must complete of each of the following types of industrial questions F.3 through F.8 and provide the F.1. Pretreatment program. Does the treatment works have, or is subject ot, ®Yes ❑No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial users that discharge to the treatment works. e. Number of non -categorical SIUs. 2 f. Number of CIUs. 4 SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy Supply the following information for each SW. If more than one SIU discharges Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Dicey Fabrics. Inc. Mailing Address: 430 Neisler Street Shelby, North Carolina F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Yam Manufacturing, Weaving, Finishing, Printing. Nylon Flock F.5. Principal Product(s) and Raw Materlal(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Upholstery Fabric Raw material(s): Polypropylene Chip, Cotton Yarn Latex Finishes, Dyes F.6. Flow Rate. e. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the and whether the discharge is continuous or intermittent. 83.636 gpd ( continuous or Yes intermittent) collection system in gallons per day (gpd) into the collection system in gallons f. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged per day (gpd) and whether the discharge Is continuous or intermittent. 4 200 gpd ( continuous or Yes intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards 0 Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail Cl Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION!CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? 0 Yes (complete F.13 through F.15.) ❑ No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. e. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): f. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ®Yes ❑No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (Cilia). Provide the number of each of the following types of industrial users that discharge to the treatment works. g. Number of non -categorical SIUs. 2 h. Number of CIUs. 4 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. .3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Honeywell Sensing and Controls Mailing Address: 1100 Airport Road Shelby, North Carolina 28150 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufacture Electronic and Mechanical Switches F.5. Principal Product(s) and Raw Materlal(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Pressure Switches, Circuit Breakers, Mechanical Switches Raw material(s): Metals and Plastic F.6. Flow Rate. g. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 30,000 gpd ( continuous or Yes intermittent) h. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intern ittent. 25,000 gpd ( continuous or Yes intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits 0 Yes ® No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.B. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: . F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. g. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): h. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users complete part F. GENERAL INFORMATION: or which receive RCRA,CERCLA, or an approved pretreatment program? Users (ClUs). Provide the number other remedial wastes must of each of the following types of questions F.3 through F.8 and F.1. Pretreatment program. Does the treatment works have, or is subject ot, ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial industrial users that discharge to the treatment works. i. Number of non -categorical SIUs. 2 j. Number of CIUs. 4 SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy Supply the following information for each SIU. If more than one SIU discharges provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Kemet Electronics Corp. Mailing Address: 2510 West Dixon Blvd. Shelby. North Carolina 28152 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Manufacture Ceramic Sheets F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Barium based Ceramic Sheets Raw material(s): Powder containing barium, Calcium, Lead. Latex containing minor additives F.6. Flow Rate. i. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the day (gpd) and whether the discharge is continuous or intermittent. 14,150 gpd ( continuous or Yes intermittent) collection system in gallons per into the collection system j. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 21,210 gpd ( continuous or Yes intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.B. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ❑ No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATIONICORRECTIVE ACTION ■ WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.16. Waste Treatment. i. Is this waste treated (or will be treated) prior to entering the treatment works? ❑Yes El No If yes, describe the treatment (provide information about the removal efficiency): j. Is the discharge (or will the discharge be) continuous or intermittent? 0 Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ElYes El No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (ClUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. k. Number of non -categorical SIUs. 2 I. Number of CIUs. 4 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SW. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Metals America Mailing Address: 135 Old Boiling Springs Road Shelby, North Carolina 28152 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Produces Copper Anodes, Metallic Salt Solutions F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Copper and Tin Anodes Raw materal(s): Cobalt, Nickel, Copper, Sulfuric Acid, Acetic Acid Hydrochloric Acid, Hydrofluoric. Hvdrobronic F.6. Flow Rate. k. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 24,000 gpd ( _ continuous or Yes intermittent) I. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 2,200 gpd ( continuous or Yes intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits 0 Yes ® No b. Categorical pretreatment standards ® Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? 464 NPDES FORM 2A Additional Information FACILITY NAME AND PERMIT NUMBER: City of Shelby, NC, NC0024538 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): 0 Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATIONICORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? 0 Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.16. Waste Treatment. k. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): I. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE NPDES FORM 2A Additional Information r. jr City of Shelby, North Carolina Process Narrative This is a 6.0 (six) MGD (Million Gallons a Day) Biological (Activated Sludge) Wastewater Treatment Facility consisting of a bar screen, grit removal, cylindrical fines screen, two primary clarifiers, two trickling filters, pump stations, aeration basin, four final clarifiers, two chlorinators, two sulfonators, sludge pump station, aerated sludge holding tank, two filter belt presses, ten bay sludge compost building, and dual standby power generators. This Facility discharges into the First Broad River, which is a Class C water in the Broad River Basin. Sizes and Capacities on Following Page ENGINEERING DATA 1. Preliminary CITY OF SHELBY TREATMENT FACILITY A. Treatment 1- Mechanical bar screen ( Rotomat - 63" Diameter ) 2 - Bar screen ( cleaned with hose) 3 - Circular Grit Collector 4 - Grit transfer pump capacity: 100 gpm @ 20 TDH 5 - Grit dewatering screen capacity: 56 CF/Hour B. Pump Sation: Pump No. 2 - 40 Hp 1400 Gpm @ 65' TDH Pump ko.2-75Hp3200 Gpm @ 70' TDH Pump No. 3.- Same as pump No. 2 C. Force Main To WWTP 24" C.P. E. Primary CIarifiers ( with Flocculation section ) number-2 Diameter - -80' side water Depth. - - 12' cone -6"-10 F1occ lator section - - 35' Diameter X 11' depth Total volume - - 71,779 CFT. Floc. Volume - - 10,583 CFT. Clarifier volume - 61,196 CFT. Clarifier Detention Time - 3.66 Hrs. F. Trickling Filters: number--2 Diameter - - 150 Ft. Media Depth - 5' - 6" Area - 17,671 Sq. Ft (each) = .408 Acres Volume 97,190 cu. Ft. (each) = 2.25 Acre - Ft. Hydraulic Loading - -2.67 mg/acre - Ft./Day (with 100 percent Recirculation) G. Aeration Basin: 1. Step feed in two parrallel trains. Volume of each aeration basin 750,000 gals. Hydraulic Retention Time - 3 Hrs. at 3 MGD H. Final Clarifiers: number- - 4 units - 1&2 units - 3 &4 Tank Diameter: 70' 80' SWD: 10' 12'. Volume (< cone) 288,000 gal 451,000 gal Total Volume: 1,478,000 gals Detention Time 1 & 2 - 2.88 Hrs. @ 2.4 MGD Detention Time 3 & 4 - 3.00 Hrs. ® 3.6 MGD Detention Time - 32 mins. @ 8.1 MGD 1. Chlorine Contact tank 1. A two - compartment concrete tank baffled to create a serpentine flow pattern in ch'annels 6 feet wide by 6.5 Ft. deep. Detention Time - 43 mins. @ 6 MGD 119 X S ctE"P_Ai Y ° _ ,....et- 1. V - —1 1:--.1 t-7-&-k6 i . 19 ..-//9-77,,, 4.0 ,09,514/ .x. vl ct i5 v) z < A g le oeir- 1-1 old) i A(.1 Y I Oft/Air- ' 6Z67E- 0 PIA14-7-51Q /., lq,767- 04-A40 015 PcS A L._ [ more B DEC 92 ] E 8177 CPU Number: RAL CPU 1 0. Y.11,000 Y=10,900 Y=10,800 Y=10,700 Y=10,6D0 Y=10,500 �e STAIN WATER STORAGE Y=1G,4PG Y=10,300 Y=10,200 Y=10,100 Y=10,000 2 8 8 11_ ___JL—�_ COMWED C01P05f STORAGE 47, DIRE PC4102 712A/G401911 R 36' DP W/ PLUG I— LFI 020 WARNER SPUTTER WAS NAP STATOR 750 KVA 101 VOCATION TANKS Wt Nn23 8078 SF • 16S SKI SEAL ENN19 PIMPS 150G GPM ' RACAL OPERATIONS ILD EJ INFLUENT 1EIEFT 24' IWFiLENT Rr11660-nt4 N55 REPLACE DOSING 24' .RCP NTH 30' DP PRICKLING FILTER E2 150'a W/L . 725 FIRER . PIMP STASSWJ FINAL CLARIFIER p NAG METER F1G-312 .ENH Td4' r ir - WAG IETER FTC 711 _ SLUDGE THICKNERS WL 743.0 VOL - 40000 GAL EACH TANK PRIMARY CLARIFIER /1 80'a x 12' SY0 W/L w 732 W/L = 725 W/L= 713 - 0R.RIIE Emma Tom CLAW NIP STATER !DC = 50' ffi Use 1 PROCESS PIPING LEGEND /� 0 PIPE DESCRFPCN 1 NNCMIN 1 24' CP awn FORE Nµ 2 a/b 24' CP CAMPER - invert S a/b , 31I" CP FUER MURAL 4 a/0 30' CP r FLU ETTLIIEiT 5 NOT uSE19 (SEE 42) 5 I a/b 24' RCP .A I ,e• rm 0.5071ER EFFUIDR ,-- ____- .__. B a/b 10• aa RAS 9 Ia/b 10'CP PIa11MY 311OCE 10 a/b 1 g GP aim sat 11 16' CP +F11E1 REOR01LA11a 12 a/b 1 16' CP FRIER RECIRCULATION 13 14 10- CP 24' ROP PRNARY/SECORDARY SLUDGE PLAIT IPUFE1T 15 ,j 24' RCP 18 17 PC EFFLUENT FILTER BY-PASS 24' DP REPLACES 24' RC PC EFFLUENT FILTER BY-PASS 24' RCP TRI0NNC FIT EFFLUENT TO P.S. 17a REPLACE 24' RCP W/ 30' DP NH-8 TO FILTER EFFLUENT P.S. 18 1 24' RCP T1 we 19 30' RCP CURVIER ETFLUDIT 20 a/b 21 22 23 24 24o 25 o= 30' RCP b- 24' MP PLANT EFFUIFNT 30' RCP 30' RCP NOT USED 8' OP 8' aP 6' OP COSTING KNIT EFFLUENT PLANT EFFLUENT FLIER RECIRC PS ORAN RAS P.S. /I DRAM DRAIN RAS P.S /I 25a ! 8' CP NEW GRAN TO CL2 P.S. 26 10' CP 010E1064-SIUDCE TW0EFRR 27 6' LP ow NANTENANCE BLED91G 28 1 I 6' CP CONVERTED TO RASE WATER 29 1 ABANDONED RIDE WE 30. 4' E P - REPLACES 4^y SANITARY WASTE 31-32' ABMO NDONED cum SCI1TIKTR ME 33 6' DP 1 SA/MART/LAB WASTE 33A 6' OP 1 TDP09ARY UNE 10 LECTOR 34 1NRU 38 39 NOT USED 6' PVC SA1lTART WASTE 40 e/b e< 24' DP, b= 30' DP AERATION USN MUSK 41 a/b 1 36' DP AERATION BASIN EFFLUENT 42 a/b/a/d I 24' DP FINAL CLARIFIER FEED 43 Iaf 18/16 DIP 44 a/h/e/d owIC DP, 6-16' DP, a/d•90 CP 45 a/b 48 47 a/b/a/d 18' re 24' DP 6' DIP RAS RAS AUL WAFER EFFLUENT FNAL CURFEW EFFLUENT FNA CAM ROAN 46 Y DIP WNW P.S. DISCNARCE 49 6' DP WAS PS OMUMENI' 50 I a/b 6' DP WAS PS DISCHARGE 51 I fe' DIP FILTER PS OVFIOLOW 52 12' DIP AERATION GRAN 53 . 12' DP AERAIIDN DRAIN 54 a/b 0. OP F1FAL CLARIFIER DRAIN 55 6' DP PROCESS URA* P.S. DISCHARGE 56 c/b/a I a-6' DP, b-8' DP, C-6'DP SLUDGE 1RANSEN yI 57 8' OP FORCE NMI COMPOST BUILDING P.S. 0SCAIAR E 58 18' DIP NR SUPPLY - AERATOR BASIN 59 6' DIP CHLORINE CONTACT DRAIN 50 r DP\SS SLUDGE TAW( OFF -CAS 61 1 8' OP�55 SLWGE TANK A4RA710M STRUCTURE LEGEND STRUCTURE DESCRia".7N DRAWING LOCATION OPERATIONS BUILDING SEE 14-SERIES MAINTENANCE DA. :RAG SEE 15-0RIES BLOWS BUILDING SEE 7-SERIES AERATED SLUDGE TANK SEE C-11.10 COMPOST BUILDING DRAIN P.S. SEE C-5.3 COMPOST BUILDING SEE 11-SERIES CLARIFIER SPLITTER BOX 4T SEE C-5.1 FINAL CLARIFIER 91 & 92 SEE SHEET C-4.4 FINAL CLARIFIER }3 & E4 SEE 4-SERIES WAS P1RP STATION SEE C-5.2 RAS PUMP STAT. /2 SEE C-4.6 AERA110N TANKS SEE 6-SERIES FILTER EFF. PUMP STATION SEE C-3.1 SCUM PUMP SEE C-S1 CHLORINE CONTACT TANK SEE C-11 CCT DRAIN P.S. SEE C-8.2 PROCESS DRAIN P.S. SEE C-5.2 FINAL CLARIFIER N3 & /4 SEE 4-SERIES DISINFECTION FACILITY SEE C-9.1 RUN PUMP STA1i0N SEE C-9.3 copyright © 19 92 GENERAL NOTES 1. SEF E-1.2 FOR ELECIR001.- 1E RAN a RASE D3S191G NAW4 32 R 7. 61 1 ES FEEL REPLACE 'EBB-fiRr GRATING 911N TEN SID 555 11 3. REF 0IOPW0 LI,E N0. 31 - CONTN4F5 09.019111,101 MUSE BE NANTA)EA SE SPEC -MOILS POL 1.561 4. Tf1PORAMLY 1110CA1E EECTON 10 NEW 6" KW MANHOLE RECONNECT 4 0501AR E 10 COST 1•E 30 AT NORTH FACE OF DISTRIBUTOR BOLL SEE P9O,ECT SPECIAL MOTION 39 CONCERNNG SNITARY WASTE DISPOSAL FROM 4PERA1DNS BADNG S LN4E533 N 33A 10 BE LARD ATI.W SLOPE 6. SEE SHEET C-1.6 FOR RANKLE SCHEME 1 4/15/96 • RECORD DRAWING 0 7/15/93 'ISSUED FOR BO C 16/1/93 INCDEM B/C RENEW 4/15/93 1005 RE11EW .(STATE AND OWNER) A 02/02/93 (5"EAN D OWNER, NO. DATE REVISION DESCRIPTION BYl CHD FIRST BROAD RIVER WASTEWATER TREATMENT PLANT UPGRADE SHELBY, NORTH CAROLINA A TQM PRODUCED PROJECT SITE PLAN PROCESS PIPING Atlanta. G4 Chattanooga, TN Greenville. NC Greenville, SC Raleigh, NC PiedmantasenHensley 0 65110 ERS\ARCHITECTS\PLANNERS 23D1 Re:woods Drive Post Office Box 31388, Raleigh, NC 27822-1388 Tel: 919/782-5511 F0a: 919/782-5905 F'AN U170 N.„ "'"E55,'lw5 I �SEAL�I Ogq,��� �^f Vwwaww- PROJECT MANAGER D. BRICKHOUSE DEPARTMENT MANAGER J. MAYNARD LEAD DESIGN PROF. K. HARROD CHECKED K. HARROD DRAWN H. UTZENBERGER DATE OCT. 1992 PROJECT NUMBER 39095.01 DRAWING NUMBER • C-1.4 To: Permits and Engineering Unit Water Quality Section Attention: Charles Weaver SOC PRIORITY PROJECT: No Date: August 6, 2003 NPDES STAFF REPORT AND RECOMMENDATIONS County: Cleveland NPDES Permit No.: NC0024538 MRO No.: 03-22 PART I - GENERAL INFORMATION 1. Facility and address: City of Shelby WWTP Post Office Box 207 Shelby, N.C. 28151 2. Date of investigation: August 5, 2003 3. Report Prepared By: Michael L. Parker, Environmental Engineer II 4. Person Contacted and Telephone Number: Mr. John Rhom (704) 484-6850. gad 5. Directions to Site: Travel south from the City of Shelby on Hwy. 18 to the jct of Hwy. 18 and the second intersection with Old Gaffney Road. Turn right at this intersection and immediately bear left onto a paved access road. The WWTP will be at the end of this paved access road. 6. Discharge Point(s), List for all discharge Points: - Latitude: 35° 14' 32" Longitude: 81° 34' 31" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: G 12 NE 7. Site size and expansion area consistent with application: Yes. 8. Topography (relationship to flood plain included): Gently rolling topography, 3-8% slopes. The WWTP site is not located in a flood plain. 9. Location of Nearest Dwelling: Approx. 500± feet from the WWTP site. Page Two 10. Receiving Stream or Affected Surface Waters: First Broad River a. Classification: C b. River Basin and Subbasin No.: Broad 03-08-04 c. Describe receiving stream features and pertinent downstream uses: Good flow observed in the receiving stream at the point of discharge. There are no known dischargers between the WWTP's discharge and the Broad River. Downstream uses are primarily agriculture. PART II - DIESCRIPTION OF DISCHARGE AND TREATMENT WORKS e. f. g. h. Volume of Wastewater: 6.0 MGD (Design Capacity) What is the current permitted capacity: 6.0 MGD Actual treatment capacity of current facility (current design capacity): 6.0 MGD Date(s) and construction activities allowed by previous ATCs issued in the previous two years: There have been no ATCs issued in the past 2 years. Description of existing or substantially constructed WWT facilities: The existing WWT facilities consist of mechanical screening and grit removal followed by two primary clarifiers, two trickling filters, six diffused aeration tanks, four final clarifiers, a chlorine contact chamber, dechlorination, an aerated sludge mixing/holding tank, a sludge thickener, belt filter press, and a 10-row invessel compost facility. Description of proposed WWT facilities: There are no WWT facilities proposed during this renewal. Possible toxic impacts to surface waters: This facility is consistently passing it's toxicity tests. Pretreatment Program (POTWs only): The City has an approved pretreatment program. 2. Residual handling and utilization/disposal scheme: Residuals are being composted using an invessel type operation and are distributed as a Class A soil conditioner. 3. Treatment Plant Classification: Class IV (no change from previous rating). 4. SIC Code(s): 4952 Wastewater Code(s): 01 MTU Code(s): 40005 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? Public monies were used in the construction of this facility. 1 Page Three 2. Special monitoring or limitations (including toxicity) requests: The City has not asked for any changes and/or modifications to the Permit during this renewal. 3. Important SOC/JOC or Compliance Schedule dates: This facility is not under an SOC or JOC at this time. PART IV - EVALUATION AND RECOMMENDATIONS The City of Shelby requests renewal of the subject Permit for the continued operation of the City's WWTP. There have not been any changes to the existing WWT facilities during the term of the current Permit nor are any proposed in this renewal. The last inspection conducted at this facility (12/31/2002) found the plant to be in good operational condition. The existing WWT facilities are capable of complying with the current permitted effluent limitations without constructing additional WWT facilities. It is anticipated, however, that this facility may receive a TRC limit in the subject permit upon renewal. Since dechlorination is provided, theexisting WWT facilities should be capable with complying with a TRC limitation if it is deemed necessary. Pend irg receipt and approval of the WLA, reissuance of the NPDES permit is recommends h:ldsr\dsr03\shc[by.dsr 6/6AS Signature of eport Preparer Date 0,6 Water a y Regional Supervisor /%'ate City of Shelby Utilities Electric, Gas, Water, Wastewater P.O. Box 207 Shelby, North Carolina 28151-0207 J Phone: 704-484-6850 Fax: 704-484-6872 February 28, 2003 NC DEHNR / DWQ NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27669-1617 Subject: Dear Sir, MAR - 6 2003 NPDES Permit Renewal Application City of Shelby WWTP Cleveland County, North Carolina NPDES Permit No. NC0024538 Please receive this letter as the City of Shelby's request to renew Permit NC0024538 for the City's Wastewater Treatment Plant located at 1940 South Lafayette Street, Shelby, NC, Cleveland County. Find enclosed three (3) copies of NC / DEHNR / NPDES PERMIT APPLICATION STANDARD FORM A On or about January 26th Mr. Ron Mode Plant ORC contacted Mr. John Leslie of the NC DEHNR Mooresville regional office and requested as to what form we needed to apply for permit renewal, Mr. Leslie said he would mail the form that we needed. On January 30th we received in the mail NC / DEHNR / DWQ / NPDES PERMIT APPLICATION — STANDARD FORM A (which we are submitting at this time). On February 26th while assembling the information for the application I had a question concerning some information needed for the application, so I brought the NC DEHNR web site up to look for some help. I found on the Application and Permit page a note that indicated that the State would no longer accept "STANDARD FORM A" after August 2001. I call the Mooresville office to ask Mr. Leslie about this note, he was not in so I was connected to Mr. Wes Bell, Mr. Bell also told me that we needed "STANDARD FORM A" due to the fact that our Plant was greater then 1 MGD, but that he felt I needed to talk to someone in the engineering department, he tried to transfer me to Mr. Mike Parker, I got his voice mail and left a message. When Mr. Parker returned my call, he also said that we needed to complete "STANDARD FORM A"; when I brought to his attention the note that I had read on the web site, he also brought the site up and read the same note. Mr. Parker advised me at that time that I should submit NPDES FORM 2A for the Plant renewal. All of the above is, in a way, explaining why this form has been submitted. Quality Always It's about the people. City of Shelby Utilities Electric, Gas, Water, Wastewater P.O. Box 207 Shelby, North Carolina 28151-0207 Phone: 704-484-6850 Fax: 704-484-6872 After assembling the information for "STANDARD FORM A" and finding out at the "1 1 th Hour" that this was probably not the correct form to be submitted, in order to comply with the 180 day submission requirements I am mailing this completed "STANDARD FORM A" to you at this time. If my understanding is correct, that I need to submit "NPDES FORM 2A", please contact me with this information. Also be advised that due to the in depth information required on the other form, it may be necessary that an extension be granted for submission of the correct form. If I had been provided the most current information available in regards to the renewal forms to be used, that the correct form would have been submitted in a correct and timely manner. If you should have any further questions or are in need of more information, please contact me. Respectfully Isubmitt , John E. Rho Plant Operations Superintendent City of Shelby, North Carolina Cc Mr. Jay Stowe, P.E., Utilities Director, City of Shelby Mr. Coleman Keeter, Asst. Utilities Director, City of Shelby Quality Always It's about the people. 1. NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A Municipal Facilities with permitted flows > 1 MGD or with pretreatment programs N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit r7 — �; — - - 5 ,: 1617 Mail Service Center, Raleigh, NC 27699-i. '1 SECTION 1. APPLICATION AND FACILITY DESCRIP N 6 C r� Unless otherwise specified on this form all items are to be completed. If an item is not applicable irdicate'NA( — 2003 North Carolina NPDES Permit Number NC00 2 a s -1p ' 4 (if known) Applicant and facility producing discharge This applies to the person, agency, firrn, municipality, or any other entity that owns or is responsible for the permitted facility. This may or may not be the same name as the facility or activity producing the discharge. Enter the name of the applicant as it is officially or legally referred to; do not use colloquial names as a substitute for the official name. Nameofapplicant /permittee: City of Shelby / John E. Rhom Mailing address: P.O. Box 207, Shelby, North Carolina Street address 1940 South Lafayette Street City Shelby County Cleveland State North Carolina Zip Code 28152 Telephone Number Fax Number e-mail address ( 704 ) 484-6850 ( 704 ) 484-6872 john.rhom@cityofshelby,com 28151-0207 2. Mailing address of applicant's Authorized Agent / Representative: Complete this section if an outside consulting firm/ engineering firm will act on behalf of the applicant / permittee Engineer / Company name N/A Street address City County State Zip Code Telephone Number Fax Number e-mai! address ( ( } I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. John E. Rhom Plant Operations Su�.crintcndcnt Printed Name of Person Signing Title February 27, 2003 Signature of Applicant or Authorized Agent Date Application Signed North Carolina General Statue 143-215.6 (b)(2) provides that Any person who knowingly makes any false statement representation, or certification in any application, record, report. plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who faLsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Artide 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed S10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine or not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) 1 of 4 NC DENR / DWQ / NPDES PERMIT APPLICATION = STANDARD FORM A Municipal Facilities with permitted flows > 1 MGD or with pretreatment programs 3. Permitted Facility Location: Give the physical location of the facility where discharge(s) presently occur(s) or will occur. Street address 1940 South Lafayette Street City Shelby County Cleveland State North Carolina Zip Code 28152 Telephone Number ( 704 ) 484-6850 Fax Number e-mail address ( 704 ) 484-6872 john.rhom@cityofshelby.com 4. Municipalities or Areas Served (see instructions Enter the names of the municipalities or areas served by this facility. For each municipality enter the best estimate of actual population served at the time of this application. Name of Community / Area City of Shelby /Greater Area Tbwn of Fallston Actual Population Served 22,000 2,200 Total Population Served 24,200 5. Average Daily Industrial Flow Total estimated average monthly flow from all industrial sources: Total permitted monthly flow from all industrial sources: Note: Ali Significant Industrial Users (as defined in Section III) discharging to the municipal system must be listed in Section 111. .2707 MGD 0.9317 MGD 6. Facility Description • Present Operatinci Status: Provide a narrative description of installed wastewater treatment components at the facility. Include sizes & capacities for each component • Potential Facility Changes: Provide a narrative description of any planned upgrades / expansions /repairs planned for the facility during the next five years. Do not include tasks associated with routine operation & maintenance. • Schematic of wastewater flow: A line drawing of water flow through the facility must be attached to this application. The schematic should show flow volumes at all points in the treatment process. Specific treatment components should be identified. • Location map: A map showing the location of each outfall must be attached to this application. The usual meridian arrow showing north as well as the map scale must be shown. On all maps of rivers, the direction of the current is to be indicted by an arrow' In tidal waters, the directions of the ebb and flow tides are to be shown. All outfalls should be identified with the outfall number(s) used in Section II of this application. A copy of the relevant portion of a USGS topographic map is preferred. All sheets should be approximately letter size with margins suitable for filing and binding. All pages should include facility location and permit number (if available). 2of4 1 NFLL/L v a) a,5_s____eE:bx it ,/ •• I ; • ...,4q idt-- al _____e.,UnDi,,, C4 1 Ali -d.2 770),/ 6 ashy• CP sz z) -<--i C 1-19 ' 4 ..‹. IF/ Ar--- 5Z3 I 779 .......!".... ,,,f / c,Aii,5c / pcArx5 ct 1. Y. a , AP HO 2-1) 4./ i J it; Ai E V 14/ ,OR JA/L-7- - 6/. 41A (-7":._----- DP---p/P-72ffk i,t,,,=) i - - C-om ,Pos i _015 f'e.5 4CE , NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A Municipal Facilities with permitted flows > 1 MGD or with pretreatment programs SECTION II. BASIC DISCHARGE DESCRIPTION Complete this section for each present or proposed discharge indicated in Section I. All values for an existing discharge should be representative of the twelve previous months of operation. (If this is a proposed discharge, values should reflect best engineering estimates.) 1. Facility Discharges, Number and Discharge Volume Specify the number of discharges described in this application and the volume of water discharged or lost to each of the categories below. Estimate average volume per day in MGD. Do not include intermittent discharges, overflows, bypasses or seasonal discharges from lagoons, etc. Discharge To: '' Number of Discharge Points _ Total Volume Discharged (MGD) Surface Water i 1 (one) 2 M G D Other (describe below) . TOTAL 1 (one) 2 MGD If 'other' is specified, desaibe: 2. Outfall Number: 001 Assign a three -digit number beginning with 001 for the point of discharge covered by the first description. Discharge serial numbers should be consecutive for each additional discharge described; hence, the second serial number should be 002 , the third 003, etc. 3. Discharge to End Date If the discharge is scheduled to cease within the next 5 years, give the date (within best estimate) the discharge will end: Give the reason(s)' or discontinuing this discharge in your cover letter. N/A 4. Receiving Stream Name Give the name of the waterway (at the point of discharge) by which it is usually designated on published maps of the area. If the discharge is to an unnamed tributary, so state and give the name of the first body of water fed by that tributary which is named on the map, e.g., UT to McIntire Creek, where McIntire Creek is the first water way that is named on the map and is reached by the discharge. First Broad River 5. Outfall Structure Describe the outfall structure and any significant changes since the last permit was issued (repairs, shoreline maintenance, etc.). 42" D.I. Pipe Anchored in a concrete bulk head 3 of 4 NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A Municipal Facilities with permitted flows > 1 MGD or with pretreatment progranns SECTION III. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a separate Section III for each Significant Industrial User. • 1. Significant Industrial User (SIU ) An SIU has (or could have) significant impact on the POTW receiving the wastewater or upon the quality of effluent from the receiving POTW. Specifically, an SIU:' • has a flow of 50,000 gallons or more per average workday; • has a flow greater than 5 percent of the total flow carried by the municipal system m receiving the waste, or • has a toxic ma erial in its discharge. It may be necessary o alter these administrative criteria in certain cases, such as an instance where two or more contributing industries in combination can produce an undesirable effect on either the municipal facility or the quality of its effluent. Name of SIU Copeland Corp Street address 4401 East Dixon Blvd. City helby State North Carolina Telephone Number Fax Number e-mail addre s County Cleveland Zip Code 28150 ( 704 ) 484-4379 2. Primary Product or Raw Material Specify either the principal product or the principal raw material and the maximum quantity per day produced or consumed. Quantities are to be reported in the units of measurement for each SIC category at the facility. SIC categories should use the units of measurement normally used by that industry. Product Raw Material Quantity Units Refrigeration Compressors Cast Iron Castings Aluminum Castings Cold Rolled steel plate Iron and Zinc Phosphate Coating 3. Flow Indicate the volume of water discharged into the POTW and whether this discharge is intermittent or continuous .225 MGD Intermittent ® Continuous 4 of 4 NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A Municipal Facilities with permitted flows >1 MGD or with pretreatment programs SECTION I11. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a separate Section 111 for each Significant Industrial User. 1. Significant Industrial User (SIU) An SIU has (or could have) significant impact on the POTW receiving the wastewater or upon the quality of effluent from the receiving POTW. Specifically, an SIU: • has a flow of 50,000 gallons or more per average workday; • has a flow greater than 5 percent of the total flow carried by the municipal system m receiving the waste, or • has a toxic material in its discharge. It may be necessaryjio alter these administrative criteria in certain cases, such as an instance where two or more contributing industries in combination can produce an undesirable effect on either the municipal facility or the quality of its effluent. Name of SIU Curtiss Wright Flight Systems Street address 201 Old Boiling Springs Rd . Shel CityGY State NORTH Carolina Telephone Number Fax Number' e-mail addre s County Cleveland Zip Code 28152 (704 ) 4A1-1lcn 2. Primary Product or Raw Material Specify either the principal product or the principal raw material and the maximum quantity per day produced or consumed. Quantities are toe reported in the units of measurement for each SIC category at the facility. SIC categories should use the units of measurement normally used by that industry. Product Raw Material Quantity Units i Mechanical Actuators Steel, Aluminum, Cadimum Manganese Phosphate, Chromium, Paints, SPalanta, Oils, Greases, Copper, Sulfuric Acid, Nitric., Acid, Hydrochloric Acid, Sodium Hydrnxi ap, Sndi nm Cyanide. 3. Flow Indicate the volume of water discharged into the POTW and whether this discharge is intermittent or continuous .0037 MGD ID Intermittent D Continuous 4of4 NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A Municipal Facilities with permitted flows > 1 MGD or with pretreatment programs SECTION III.INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a separate Section 11! for each Significant Industrial User. 1. Significant Industrial User (SIU) An SIU has (or could have) significant impact on the POTW receiving the wastewater or upon the quality of effluent from the receiving POTW. Specifically, an SIU: • has a flow of 50,000 gallons or more per average workday; • has a flow greater than 5 percent of the total flow carried by the municipal system m receiving the waste, or • has a toxic material in its discharge. It may be necessary to alter these administrative criteria in certain cases, such as an instance where two or more contributing industries in combination can produce an undesirable effect on either the municipal facility or the quality of its effluent. Name of SIU I Dicey Fabrics Street address 430 N e i s l e r St . City, Shelby State North Carolina Telephone Number Fax Number, e-mail address County Cleveland Zip Code 28150 (704 ) 487-6324 2. Primary Product or Raw Material Specify either the principal product or the principal raw material and the maximum quantity per day produced or consumed. Quantities are to be reported in the units of measurement for each SIC category at the facility. SIC categories should use the units of measurement normally used by that industry. Product Raw Material Quantity Units Upholstery Fabric Polypropylene Chip, Cotton Yarn, Latex Finish, Dyes ' . 3. Flow Indicate the volume of water discharged into the POTW and whether this discharge is intermittent or continuous .498 MGD ❑X Intermittent ❑ Continuous 4of4 • NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FARM A Municipal Facilities with permitted flows > 1 MGD or with pretreatment programs SECTION I11, INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a separate Section 111 for each Significant industrial User. • 1. Significant industrial User (SIU) An SIU has (or could have) significant impact on the POTW receiving the wastewater or upon the quality of effluent from the receiving POTW. Specifically, an SIU: • has a flow of 50i000 gallons or more per average workday; • has a flow greater than 5 percent of the total flow carried by the municipal system m receiving the waste, or • has a toxic material in its discharge. It may be necessary to alter these administrative criteria in certain cases, such as an instance where two or more contributing industries in combination can produce an undesirable effect on either the municipal facility or the quality of its effluent. Name of SIU Invensys Sensor Systems Streetaddres 1100 Airport Rd. City Shelby County Cleveland State North Carolina Telephone Number Fax Number e-mail address Zip Code 28150 (704 ) 482-9582 2. Primary Produ4 or Raw Material Specify either the principal product or the principal raw material and the maximum quantity per day produced or consumed. Quantities are to be reported in the units of measurement for each SIC category at the facility. SIC categories should use the units of measurement normally used by that industry. Product Raw Material Quantity Units Pressure Switches Metals, and Plastics Curcui Mechanical Breakers Switches — , 3. Flow Indicate the volume of water discharged into the POTW and whether this discharge is intermittent or continuous . 080 MGD ® Intermittent Continuous 4of4 NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A Municipal Facilities with permitted flows > 1 MGD or with pretreatment programs SECTION III. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a separate Section 111 for each Significant industrial User. • 1. Significant Industrial User (SIU) An SIU has (or could have) significant impact on the POTW receiving the wastewater or upon the quality of effluent from the receiving POTW. Specifically, an SIU: • has a flow of 50,000 gallons or more per average workday; • has a flow greater than 5 percent of the total flow carried by the municipal system m receiving the waste, or • has a toxic material in its discharge. !t may be necessary to alter these administrative criteria in certain cases, such as an instance where two or more contributing industries in combination can produce an undesirable effect on either the municipal facility or the quality of its effluent. Name of SIU Kemet Electronics Corp. Street address 2 510 West Dixon Blvd. City Shelby State North Carolina Telephone Number Fax Number e-mail address County Cleveland Zip Code 28152 (704 ) 484-8181 2. Primary Product or Raw Material Specify either the principal product or the principal raw material and the maximum quantity per day produced or consumed. Quantities are to be reported in the units of measurement for each SIC category at -the facility. SIC categories should use the units of measurement normally used by that industry. Product Raw Material Quantity Units Barium ;based ceramic Powers containing Barium, sheet which is packaged on reels. Cadmium, and Lead. Latex containing minor additives. 3. Flow Indicate the volur>>e of water discharged into the POTW and whether this discharge is intermittent or continuous .100 MGD Intermittent Continuous 4 of 4 NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A Municipal Facilities with permitted flows > 1 MGD or with pretreatment programs SECTION 111. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM Submit a separate Section 11! for each Significant Industrial User. • 1. Significant Industrial User (SIU) An SIU has (or could, have) significant impact on the POTW receiving the wastewater or upon the quality of effluent from the receiving POTW. Specifically, an SIU:' • has a flow of 50,000 gallons or more per average workday; • has a flow greater than 5 percent of the total flow carried by the municipal system m receiving the waste, or • has a toxic material in its discharge. It may be necessary to alter these administrative criteria in certain cases, such as an instance where two or more contributing industries in combination can produce an undesirable effect on either the municipal facility or the quality of its effluent. Name of SlU Metals America Street address 135 Old Boilings Springs Rd. City Shel State Nort by County Cleveland h Carolina Zip Code 28152 Telephone Number Fax Number e-mail address ( 704) 471-6505 2. Primary Product or Raw Material Specify either the principal product or the principal raw material and the maximum quantity per day produced or consumed. Quantities are to be reported in the units of measurement for each SIC category at the facility. SIC categories should use the units of measurement normally used by that industry. Product Raw Material Quantity Units i Copper and Tin Anodes See Attachment I • 3. Flow Indicate the volume of water discharged into the POTW and whether this discharge is intermittent or continuous . 025 MGD El Intermittent © Continuous 4of4 Attachment I Raw Materials and Process Additives Chemicals Production Metals Production Nickel Powder Copper Chops Copper Metal Tin Ingots Tin Metal Graphite Cobalt Metal Cleaner Sulfuric Acid Citric Acid Hydrochloric Acid Brass Metal Hydrofluoric Acid Phosphorus Hydrobromic Acid Nitric Acid Sulfamic Acid Hydrogen Peroxide Hydrogen Peroxide Acetic Acid Cobalt Carbonate Nickel Carbonate Chlorine Gas Activated Carbon Soda Ash Sodium Bicarbonate Sodium Hydrochloride Diatamateous Earth Aluseal P Powder Ployaluminum Chloride (Ultrafloc210IA) Sodium sulfide Nalco 9901 Anonic Floicculent Foamblock 868 Defoamer Njh2/14/01