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HomeMy WebLinkAboutNC0023353_Inspection_20021104rT r` r, NCDENR North Carolina Department of Environment and Natural Resources Michael F. Easley, Governor November 4, 2002 The -Honorable Goldston Womble, Jr. Mayor, Town of White Lake PO Box 7250 White Lake, NC 28337 Corn l; a4to . i��� l L�-f=i o: t TittSpe SUBJECT: Town of White Lake Wastewater Treatment Plant NPDES'Permit No. NC0,023353 Bladen County Dear Mr. Womble: Enclosed is a copy of the Compliance Evaluation Inspection conducted October 22, 2002. 100 William G. Ross, Jr., Secretary Alan Klimek, Director .: Division of Water Quality During.the inspection, a tour o4 the Wastewater:Treatment Plant was conducted. While discussing effluent sample, collectidn, it was noted that the facility does not have composite samplers -that are. required by Administrative Code, Section: 15A NCAC:2B .0505-(c) (3) (B). This' deficiency -was -brought to your attention during the December 17, 2001 inspection. The deadline for having the composite samplers in place and operating remains as stated in: the previous 'report, - no later than December 31, 2002. All . other observations and reconunendations-froni the inspection are in Part D, Summary of Findings/Comments of this, inspection. report. The co-operation of.Mr, Bill Stafford, Grade II; Operator in Responsible Charge was .most appreciated. As a reminder, the preservation of the Waters of the State can only be acquired through consistent NPDES permit compliance.. Please review theattached report. If you or your staff have any questions do not hesitate to contact me at 910-486-1541. Don Register Environmental Technician IV DR /dr Enclosures cc: Central Files FRO Files Fayetteville Regional Office 225 Green Street — Suite 714, Fayetteville, North Carolina 28301-5043 - Phone: 910-486-1541/FAX: 910-486-07071 Internet: www.enr.state.nc:us7ENR An Equal Opportunity \ Affirmative Action Employer— 50% Recycled 110%.Post Consumer Paper NPDES COMPLIANCE INSPECTION REPORT .North Carolina Division of Water Quality Fayetteville Regional Office Section A. National Data System Coding Transaction Code:N NPDES NO. NC0023353 Inspector: S Facility Type: 1 Facility Evaluation Rating: 4 BI: N. QA: N Section B: Facility Data Name and Location of Facility Inspected: Town of White Lake WWTP Entry Time: 10:00 am Exit Time/Date: 1:00 pm Name(s), Title(s) of On -Site Representative(s): Bill Stafford — (Certified Grade 11) "ORC". Tim Frush:-: "Public Works Director" Oliver Worthington (Certified Grade II) — Back-up Phone Number(s): (910)862-4800 Name, Title and Address of Responsible Official: Mr. Goldston Womble, Mayor PO Box 7250 White Lake, NC 28337 Section C: Areas Evaluated During Inspection Dater 021022 Inspection Type: C Reserved: Reserved: Permit Effective Date: 020501 Permit Expiration Date: 070131 Contacted: no (S = Satisfactory, M = Marginal, U = Unsatisfactory, N = Not Evaluated, N/A = Not Applicable ",-,Permit:,S'" ==Records%Reorts �Facility�Site.�Re�i . evS� ��' °F v%���1Vl�easurement:� ow L okato La S -r=-'" ~Eftluent%Recei�iii- : Wa te`� rs�:" it Pretreatment N/A .. _ ' . Compliance Schedule: -N/A --Self-Monitoring,Program:-S _ . Operation &'Maintenance: S_ • Slud a Dis g posa1: N/A ,.Other: Page 3 November 4, 2002 Womble Section D: Summary of Findings/Comments: 1. The automatic bar screen was operational. It operates by a float system and when the flow reaches a certain height it operates automatically. A manual bar screen is also in place to be utilized when necessary. All screenings are disposed of in the county landfill. 2. The grit removal system appeared to be operational with all grit disposed in the county landfill. 3. A backup generator is on site to provide electricity to the WWTP should an extended power outage occur. An operational schedule should be implemented to ensure the generator will be operational when needed. - 4. Barley hay had been placed in the lagoon a few months. ago to assist in natural algae control in the lagoon. Based on studies, chemicals released by the decomposing barley kills or inhibits the growth of the algae. On the day of the inspection, the clarity of the lagoon appeared to be good with little algae growth. 5. The multicellular aerated:lagoon appeared to be operational. The clarity of the treated wastewater was exceptionally good. All six aerators were operational. Three (3) of the aerators are located in cell #1, two (2) in cell #2 and one (1) in the fmal cell #4. 6. The chlorine contact tank appeared to be clean. There did not appear to be any turtles located in the tank. The facility continues to utilize a water sprinkler system at the discharge outlet to assist with elimination of foam. The foam did not appear to be excessive. Chlorine gas is added for chlorination and sulfur dioxide gas is added for dechlorination of the effluent. Approximately 20-40 pounds of chlorine is added per day. The empty gas cylinders were not chained properly to prevent them from falling and possibly having a toxic gas discharge. It is recommended to change the fecal coliform sampling day from Thursday to Monday or Tuesday. This will give an opportunity to collect additional samples if needed for compliance. i 7. The effluent appeared to be free of solids with a slight amount of amber color which is natural for this effluent. The effluent discharges into Colly Swamp. 8. The effluent flow meter is a Milltronics OCM III. The flow meter is wired through to a flow chart device, which records the flows on a chart recorder. The flow meter was calibrated September 19, 2002 as per the sticker found on it. Please be advised that all flow calibration records should be on site as part of records retention as stated in the NPDES permit Part II. Section D. 6. Records Retention. It is advisable that the -flow meter calibration document contain the % error of the flow, before and after calibration. _ Page 4 November 4, 2002 Womble 9. The following NPDES permit parameters are analyzed On site: pH, Temperature,: Dissolved Oxygen and Total Chlorine Residual (TRC). The facility will be certified for these field parameters in the near future. The other NPDES permit required parameters are analyzed by "Environment 1" laboratory located in Greenville. 10. Laboratory records for the months September 2001 through August 2002 were reviewed and compared to Discharge Monitoring Reports (DMRs).. All records reviewed appeared to be correctly reported. 11.. A compliance evaluation analysis report for. the period September 2001 through August 2002 did not reveal any NPDES permit monthly violation for the period. 12. Maintenance records were on site. _ 13. The influent sewerline, just before the barscreen, has an open valvebox that could allow an overflow. This valvebox should be sealed no later than December 31, 2002 to prevent possible sewer overflows. Name and Signature of Inspector Don Register, Enviro' ental Technician Name and Signature of Reviewer Agency/Offiee/Telephone Date DENR/Fayetteville/(910)486-1541 Agency/Office/Telephone Date 11-5-aa. °Paul Ravels, Regional Supervisor DENR/Fayetteville/(910)486-1541. Action Taken Regulatory Office Use Only Compliance Status Date _Noncompliance _Compliance Regional Field Inspectors Check List for Field Parameters Name of site to be Inspected: Field certification # (if applicable): NPDES #: ceipz 7 Region: I. Circle the parameter or parameters performed at this site. Residual Chlorin , Settleable Solids, II. InstrumentatiOn: A. Does the facility have the equipment to analyze field-'patarheter:S'_ai-CitCled,abbVel.,..:',-$;!:,:----'... CIP la) Conductivity mperatiii • ;.= z 1. A pH Meter : A Residual Chlofine meter • • No 3. DO meter 4. A Cone for settleable solids 5. A thermometer or meter that measureifempereture. 6.. Conductivity meter — III. Calibration/Analysis: 1. Is the pH meter calibrated with a 2 buffers and checked with a third buffer each day of use? 2. For Total Residual Chlorine, is a check standard analyzed each day of uSe? 3. Is the air Cajibrafion of the DOIMeter perforrned- eaCh day of uSe? 4. For SettleableSolidl-literOf sample settled for 1 hour? 5. Is the temperature measuring device calibrated annually against a certified thermometer? Yes No • 6. For Conductivity., is a calibration standard analyzed each day of use? YeS' No • No • • yes . No No Yes Yes : No IV. Documentation: 1.. Is the date and .time that.the sample wascollected documented? Yes: z. 2. Is the sample site. documented? 3. Is the sample collector. documented? 4. Is the analysis date and time documented? 5. Did theanalyst sign the documentation? 6. Is record of calibration documented? 7. For Settleable Solids, is sample volume and 1 hour time settling time documented? 8. For Temperature, is the annual calibration of the measuring device documented? Comments: Yes Yes No a • Please submit a copy of this completed form to the Laboratory_ Certification Program. DWQ Lab Certification Chemistry Lab• Courier # 52-01-01 FIELD INSPECTOR CHECKLIST REV. 04/23/2002 Section D: Summary of Findings/Comments Brief Facility Description: "21,7)1-11 „ _ • . , • FACILITY SITE px*Niy, No N/A 1. Treatment units properly operated anCl,thaintained. No N/A 2. Standby power or other equivalent provision provided. Yes No N/A 3. Adequate alarm system for power Or equipment failure available. 4. Sludge disposal procedures apprOpriate: Yes No a.: Disposal of sludge according to regulations Yes No 11; State approval for sludge disposal received., -Yes No 5 Sufficient sludge disposed of to maintain treatment process equilibrium. • , • , No N/A 6. The ORC and Backup Operator are officially designated with -----NCDENR/DWQ Training and Certification Unit. No N/A- ,7. Adequate spare parts and supplies,inventory maintained. No N/A 8. Plant has general safety structures such as rails around or covers over tanks, pits, or wells. No N/A 9. Plant is generally clean, free from open trash areas. No N/A No oN/A Yes c N/A N N/A 1 • Yes N/A Yes N/A No N/A 10. Screening: a: Manual b. Mechanical • c. Buildup of debris d. Screenings properly disposed of Grit Removal: a. Excessive, organic content in the grit chamber b. Excessive odors c. Grit properly 'disposed Of. Page 2 �12. Yes No N/A Yes No N/A Yes No N/A Yes No NI Yes No N/ Yes No N/A Yes No N/A Yes No N/A Yes No. N/A Yes No NIW' Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No /A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No �tN/Al Primary clarifier: . a. Excessive gas bubbles b. Black and odorous wastewater c. Poor suspended solids rernoved d. Excessive buildup of solids in center well of circular clarifier e. Weirs level f Weir blockage g.' Evidence of "short circuiting h. Lack of adequate scum removal i.. Excessive floating sludge j. Broken sludge scraper. 13. Trickling"Filter: .a. Trickling filter ponding(indicating•cioggedmedia) b. Leak at center column of trickling filter's distribution arms c. Uneven distribution of flow on trickling. filter. surface d. Uneven or discolored growth e. • Excessive sloughing'Of growth f. Odor g. , Clogging of trickling filter's distribution arm orifices h. Filter flies, worms, or snails. 14.. Activated Sludge Basins/OxidationDitches: a. Dead spots b: Failure of surface aerators c: Air rising in clumps . d. Dark foam or bad color e. Thick billows of white, sudsy foam f. Air rising unevenly g. Excessive air leaks in compressed air piping. 15. Stabilization Ponds/Lagoons: Yes 0 N/A a. Excessive weeds including duckweed in stabilization ponds Yes �► • N/A b. Dead fish or aquatic organisms Yes No N/A c. Buildup of solids around influent pipe Yes �jo N/A d. Excessive scum on surface. Page 3 16. Secondary Clarifier: Yes No /A a, Excessive gas bubbles on surface Yes No /A b; Level overflow weirs Yes No N/A c. Weir blockage Yes No ! /A d: Evidence of short 'circuiting • Yes No I !A e. Excessive buildup of solids in center well of circular clarifier Yes No N/A , f Pin floc iri overflow :. Yes No N/A 1 g. Effective scum rake Yes No N/A h. Floating 'sludge on surface Yes No /A ° i. Excessive high sludge blanket Yes No 1 / j.: Clogged sludge withdrawal ports on secondary clarifier. Yes No Yes No Yes No Yes NoJ Yes No Yes No . • Filtration: a. Filter surface clogging. b. Short filterrun c: Gravel displacement.of filter media d. Loss -.of filter.: media during backwaslung. Recycled filter backwash water in excess of 5 percent Formation of mudballs in filter media. . 18. Chlorination Unit:' Yes N/A 'a. Sludge buildup in contact chamber: Yes . • N/A b. Gas bubbles Yes i . N/A • c: Floating scum and/or solids No N/A d. Adequate ventilation of chlorine feeding room and storage area No N/A e:. NIOSH-approved 30 minute air pack. Y N/A f. All standing chlorine cylinders chained in place 1No; N/4 g. All personnel trainedin the usetof chlorine es� No N/A • h. Proper chlorine: feed,_ storage,. and reserve supply. Yes N Yes Yes No Yes No Yes No Yes No 19. Ultraviolet radiation disinfection present and in use. 20. Dechlorination: NIA • a. Proper storage of sulfur dioxide cylinders No N/A b.: Adequate ventilation of sulfut.. dioxide feeding room No N/A C. Automatic sulfur dioxide feed or feedback control operating properly. 21. Aerobic Digester: a. Excessive foaming in tank b. Noxious odor O. Mechanical aeration failure d. Clogging of diffusers. Page 4 • • Yes NO Yes No Yes Yes Yes Yes: Yes Yes Yes No No No IN/A No 'N/A No N/A No N/A NO Yes No Yes No Yes No YeS No Yes NO Yes No Yes No Yes N/A 0 N/A No N/A Yes •Yes Yes Yes Yes No N/A No N/A N/A N/A No No N/A No N/A 22. Anaerobic Digester: a. Floating cover tilting , b. Gas burner operative 23.. Sludge Drying and/or disposal: a. Poor sludge.distribtition on drying beds b. Vegetation in drying beds c. Dry sludge remaining in drying beds d. Dry sludge 'stored on site , ' • - • e. Filtrate from sludge. drying beds returned to front of plant Sludge, disposal through county landfill: . g. Sludge land applied. 24. Filter Press: . a. High level of solids in filtrate from filter presses or vacuum filters b. Thin filter cake caused by poor deWatering , c S1udg biActup on beltS, and/or rollers of filter. pres • d. EXCeSSiVe moisture in belt filteepreSS sludge cake.. • 25. Polishing Ponds or Tanks: a. Objectionable odor, excessive foam, floating solids, or oil sheens on water surface • : b. Solids or scum accumulations iii tank or at side of pond c. Evidence of bypassed polishing ponds or tanks because oflow capacity. • 26. Plant Effluent: Excessive suspended Solids, turtiidity, foam, grease, scum, color, and_ other macroscopic particulate matter present , • b. Potential toxicity (dead fish, dead plant at discharge) c: Outfall discharge line easily accessible. 27. Flow Measurement: a. Proper placement 'of flow measurement device b. Flow meter Calibrated a. Buildup of solids in flume or weir d. Broken or cracked flume or weir • e. Clogged or broken stilling wells f Weir plate edge corroded or damaged g. Flow measurement error less than 10%. • Page 5 28. Sampling: . Yes No N/A.. a: Sampling and analysis completed on parameters specified by permit Yes No i!�' b. Composite sample temperatures maintained at 4 degrees Celsius or less (but above freezing) during sampling • Contract laboratory used:for sampleinalysis d. . Effluent composite samples obtained are flow; proportional. No N/A Yes No No No . N/A RECORDKEEPING AND REPORTING Records and: reportsmaintained': as. required by permit. All required information available, complete, and current. No N/A 3. Records maintained for 3. years and all sludge records maintained for 5 years. (] No N/A 4. Analytical -results consistent- with data reported on DMIts. _ y 5 Sampling and analyses.data adequate and:include: No N/A r a. Dates, times, and location of sampling No N/A b. Name of individual performing sampling • . . No N/A c. Results of analyses and calibration No N/A d. Dates of analyses No N/A e. Name of person performing analyses: . 6. Monitoring records adequate and include: : a. Monitoring; charts kept for 3 years b. Flowmeter calibration records kept for 3 years. 7. The pH meter is calibrated daily with two buffers and checked with a third buffer and properly documented. ,. No N/A 8. Expiration dates of pH buffers adequate. No N/A OW No N/A EDNo N/A No N/A . 9. All thermometers used in NPDES permit reporting is calibrated annually with an NIST certified thermometer. or a traceable thermometer annually and documented. 10. The following NPDES permit required parameters are analyzed on site: ' pH, Temperature, Dissolved Oxygen and Chlorine Residual. Yes No. Yes No • Page § No N/A 11. The NPDES pennit required parameter Total Chlorine Residual is ' analyzed by approved method. 12. BOD incubator temperature maintained at 20 +/- 1 Degrees Celsius and the temperature maintained in a log for every day of operation. 13. Fecal coliform incubator maintained at 44.5 +/- 0.2 Degree Celsius and the temperature maintained in a log for every day of operation. 14. Plant records adequate and include: No N/A. a. O. & M Manual No N/A b. "As -built" engineering drawings No N/A c. Schedules and dates of equipment maintenance repairs No N/A d. Equipment data cards. Yes No 15. • Pernittee is meeting compliance. schednle. . • . No N/A 16. DMRs complete and include all NPDES permit required parameters. Yes N/A 17. The facility has a permitted flow greater than 5 MGD and is required to operate seven days per week 24 hours a day. No N/A 18. ORC visitation logs available and current. No N/A 19. ORC certified at a level equal to 9r greater than the classification of the wastewater facility. No °N/A 20. Backup Operator certified at one level less than the classification of the wastewater facility or greater. No N/A 21. .Current copy of the complete NPDES permit on site. 64 No N/A 22. Facility description verified as contained in NPDES permit. Yes No 23. Facility analyzes process control parameters for example: MLSS, MCRT, Settleable Solids and others that are applicable. Yes No 24. Industrial Waste Surveys (IWS) sent to all possible Significant Industrial Users (SIUs) within the last five years (especially new industries). Revised 7/16/01 by Belinda Henson PERMIT NUMBER: NC0023353 FACILITY NAME: Town of White Lake - White Lake WWTP CITY: •'Elizabethtown" OUTFALL: 001 EFFLUENT COUNTY: Bladen PERIOD ENDING MONTH: 8 - 2002 REGION: Fayetteville DMR 12 Month Calculated PAGE 1 OF 3 00010 deg c Temperature, Water Deg. Centigrade 00300 mg/1 DO, Oxygen, Dissolved 00310 lbs/day BOD, 5-Day (20 Deg. C) 00310 mg/1 BOD, 5-Day-(20 Deg. C) •- 00340 mg/1 COD, Oxygen Demand, Chem. (High Level) 00400 su pH 00500 mg/1 Solids, Total 00530' lbs/day Solids, Total Suspended 9 01 16.7 30 100 22 . 7.22 5.42 6.3 - 7.1 10 01 16.7 30 100 17.47 8.12 4.7 6.6-6.8 11 01 16.7 30 100 13 10.44 2.6 6.9-7.2 12 - 01 16.7 30 100 11.625 9.725 3.025 - 7.1 - 7.3 1 = 02 16.7 - 30 100 8.82 9.42 4.34 7.1 - 7.4 2-02 16,7 30 100 • 9.475 11.8 3.175 7.1 - 7.4 3-02 16.7 30 100 14.6 9.975 5.2 6.8 - 7 4 - 02 16.7 3011 00 19.5 8 7.9 ; 7 - 7.1 • 5 - 02 16.7 30 100 22.24 7.36 8.78 6.9 - 7.3 6-02 16.7 30 100 26.4 6.25 13 6.9 - 7.1 7-02 16.7 30 100 28.075 5.125 26.25 7 - 7.2 8 - 02 16.7 30 100 26.46 5.94 22 6.5 - 7.1 PERMIT NUMBER: NC0023353 • FACILITY NAME: Town of White Lake - White Lake WWTP CITY: Elizabethtown COUNTY: Bladen PERIOD ENDING MONTH: 8 - 2002 REGION: Fayetteville DMR 12 Month Calculated PAGE 2 OF 3 00530 mg/1 Solids, Total Suspended 00545 ml/1 Solids, Settleable 00600 mg/1 Nitrogen, Total (as N) 00610 lbs/day Nitrogen, Ammonia Tdtal (as N) 00610 mg/1 Nitrogen, Ammonia Total (as N) 00625 mg/1 Nitrogen, Kjeldahl, Total (as N) 00630 mg/1 Nitrite plus Nitrate Total 1 DST. (as N) 00665 mg/1 Phosphorus, Total (as P) 9 01 90 6.67 6.5 8.42 10 01 90 6.67 5 8.42 4.06 1.28 11 01 90 6.67 5.14 4.512 12-01 90 6.67 0 3.725 4.9325 1 02 90 6.67 4.46 7.02 4.442 1.15 2 - 02 90 6.67 4.175 2.63 • 3 02 90 • 6.67 v 5.5 { 2.615 4-02 90 6.67 7.675 6.75 4.775 1.26 5-02 90 6.67 1 5.72 9.636 6 02 90 6.67 9.95 - 14.895 7 02 9d 6.67. 22.25 • 31.92 17.805 4.88 8 - 02 90 6.67 19.4 12.142 PERMIT NUMBER: NC0023353 FACILITY NAME: Town of White Lake - White Lake WWTP CITY: Elizabethtown COUNTY: Bladen PERIOD ENDING MONTH: 8 - 2002 REGION: Fayetteville ,_ 00670 mg/1 Phosphorous, Total Organic (as P) 31616 #/100m1 Coliform, Fecal MF, M-FC Broth,44.5C 31616 mpn/100m1 Coliform, Fecal ME', M-FC Broth,44.5C 50050 mgd Flow, in conduit or; thru treatment plant, 50060 mg/1 Chlorine; Total Residual J 9-01 0.8 1.2 0.429 1.562 10-01 0' 1.4 0.3012 1.566 11 - 01 0.8 2.047673 0.278667 3.033333 12 - 01 0.8 3.885829 0.277419 2.666667 1 -02 0.8 1 0.388452 2.211111 '2-02 0.8 1.189207 0.370357 0.4825. 3-02 0.8 1 1.681793 0.413226(; - 0.24,625 4-02 0.8 1.565085 0.375667 0.117778 5-02 0.3 5.995828 0.37129 _0.277778 6-02 0.8 I 34.544274 0.413667 0.085 7-02 0.8 12.328294 0.445484 0.1725 8-02 0.8 42.099076 0.384194 •0.175 DMR 12 Month Calculated PAGE 3 OF 3