HomeMy WebLinkAboutWQCSD0352_Regional Office Historical File Pre 2018 (2)Water Resources
ENVIRONMENTAL QUALITY
August 4, 2016
Ms. Joyce Rogers, Mayor
Town of Harmony
P.O. Box 118
Harmony, North Carolina 28634
Subject: Co=ii pinance Evall iatnon gnnspection
Permittee: Town of Harmony Collection System
Permit #: WQCSD0352
Iredell County
Dear Ms. Rogers:
AT 1ViCCRORY
r i � Governor
DONALD R. VAN DER VAART
Secretary
S. JAY ZIMMERMAN
Director
1. Mr. Lon Snider of the Mooresville Regional Office of the NC Division of Water Quality
(DWQ or the Division) conducted : a compliance evaluation inspection (CEI) of the
Harmony wastewater collection system (WWCS) on July 8, 2016. The assistance and
cooperation of Joe Steele during the inspection was greatly appreciated. An inspection
checklist is attached for your records and inspection fmdings are summarized below.
Site/System i review
2. The following system components were inspected:
a. The Linda Drive & Little Wilkesboro pump. station (PS). were inspected and found
to be in good condition.
b. The Cedarvale high priority line was inspected and noted that the pier had sunk and
need to be repaired to provide theproper support for the crossing.
3. As you are aware, owners of deemed permitted -collection systems must comply with all
rules listed under NC Administrative Code 15A NCAC 02T .0400, et seq. Your
compliance status with each: of these rules is summarized below:
a.
.1.3AACA.c___MIAM1341(1)A Requires that .-the system be effectively maintained
and operated at all times to prevent discharge to land or surface waters and any
contravention of ground orsurface.water standards.
Observatio =tl s:: There has only been: one overflow back in 2013. In full
consideration of all observations made during the inspection and Salem Glen's
State of North Carolina I Environmental Quality I Water Resources I Water Quality Regional Operations
Mooresville Regional Office 1610 East Center Avenue, Suite 301 J Mooresville, North Carolina 28115
704 661 1699
sanitary sewer overflow (SSO) record, you are hereby deemed compliant with this.
condition.
Compliance Statues: Compliant
b. 15A NCAC 02T .0403(a)(2): Requires that a map of the wastewater collection
system be developed and actively maintained.
Observations: The system map currently shows the location of piping, manholes
(MH), the PS, streams, roads and. buildings. The map has a north arrow and scale.
The map meets minimum requirements, however it is highly suggested that you add
the following information to the map as it becomes available:
1. Pipe size;
2. Pipe material;
3. Direction of flow;
4. Pipe age;
5. PS identifiers and capacities; and,
6. Number of service taps in the system.
Commplia;rce Status: Compliant
15A NCAC 02T .0403(a)(3): Requires that an operation and maintenance (O&M)
plan be 'developed and implemented, which includes pump: station inspection
frequency, preventative maintenance schedule, spare parts inventory and overflow
response:
bseuvations: The O&M Plan was reviewed and found to be satisfactory.
Compliance Status: Compliant
15A NCAC 02T .0403(a)(4): Requires that the permittee or its representative
inspect pump stations that are not connected to a telemetry system (i.e., remote
alarm system) every day (i.e., 365 days per year) and pump stations that are
connected to a telemetry system at least once per week: '
Observations: There are six PS and they all are inspected 5 days,a week.
pliance Status: Compliant
15A NCAC -.02T:.0403(a)(5): ;`:.Requires that the permittee or its representative
inspect high -priority. sewers (HPS as defined in 15A NCAC 02T .0402(2)) at least
once every six months and document the inspections:
bservations: There isa high priorityline on the'_Cedarvale outfall and it is.
inspected twice yearly.
g.
Compliance Status: Compliant
15A NCAC 02T .0403(a)(6): Requires that the permittee or its representative
conduct a general observation of the entire wastewater collection system at least
once per year.
Observations: Annual observations of the entire system are being conducted and
recorded.
Compliance Status: Compliant
15A NCAC 02T .0403(a)(7): Requires that overflows and bypasses from the
system be reported to the Division's Mooresville Regional Office in accordance
with 15A NCAC 02B .0506(a), and that public notice must be provided as required
by G.S. 143-215.1C.
Observations: To date, the only SSO that has occurred has been reported to this
office. The NC regulations and statutes, which cover the reporting requirements
for SSOs, are found in NC Administrative Code 15A NCAC 02B .0506(a) and NC
General Statute 143-215.1 C, respectively. You may access the NC regulations
online at the NC Office of Administrative Hearings (OAH) website at:
http://www.oah.state.nc.us/rules/ and the NC General Statutes online at .the NC
General Assembly's website at:
http://www.ncaa.state.nc.us/aascripts/Statutes/StatutesTOC.pl. You may, wish to
review them to ensure you are fully familiar with all requirements.
When reporting SSOs to DWQ, you must call the Mooresville Regional Office
(WSRO) at 336-771-5000 during normal business hours. If outside normal
business hours, you must report thespill to the NC Division of Emergency
Management at 1-800-858-0368: Please note that all reportable. SSOs must be
reported within 24 hoursof the occurrence, or first knowledge, of the SSO. Please
also note that voice mail or faxed messages are not considered as the initial verbal
report. You must talk to and report the spill to a live person.
Co
1pliannce Status: Compliant
h. 15A NCAC 02T .0403(a)(8): Requires that a grease control program be developed
and implemented as follows:
1. For privately owned collection systems, the Grease Control Program shall
include at least bi-annual distribution of grease education materials to users
of the collection system by the permittee or its representative.
2. Grease education materials shall be distributed more often than required
above if necessary to prevent grease -related sanitarysewer overflows..
Observations: Grease education materials are currently distributed twice per year
in a mailer.
Compliance Status: Compliant
i. 15A NCAC 02T .0403(a)(9): Requires that right-of-ways (ROW) and easements
be maintained in the full easement width for personnel and equipment accessibility.
Observations: The ROWs are maintained and documented.
Co
pliance Status: Compliant
15A NCAC 02T .0403(a)(10): Requires that documentation be kept for all
activities you undertake to comply with the requirements of 15A NCAC 02T .0403,
subparagraphs (a)(1) through (a)(9), for a minimum of three years, with the
exception of the map, which shall be maintained for the life of the system.
Observatio
.0403.
s: Records are being keep per the requirements of 15A NCAC 02T
Co;riEpiance Status: Compliant
4. Mr. Snider feels that your WWCS operator has done an excellent job of operating and
maintaining the system. Please continue the outstanding work. In the long run it will make
both our jobs much easier, more rewarding, and vastly more effective in attaining our
ultimate goal of preserving and sustaining a pristine natural environment.
If you have any questions regarding this letter, please contact Lon Snider or me at the letterhead
address or phone number, or by email at lon.snider@ncdenr.gov or corey.b(a� asin erncdenr.gov.
Sincerely,
W. Corey Basinger
Regional Supervisor
Water Quality Regional Operations Section
Division of Water Resources, NCDEQ — MRO
Attachments:
1. BIMS Inspection Checklist
CC: f
Central Files
PERCS Unit
Compliance Inspection Report
Permit: WQCSD0352 Effective: 11/16/10 Expiration:
SOC: Effective: Expiration:
County: Iredell
Region: Mooresville
Contact Person: Joseph Lawerence Steele
Directions to Facility:
Owner : Town of Harmony
Facility: Harmony Collection System
Title: Phone: 704-546-2602 Ext.241
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 07/08/2016 Entry Time: 12:OOPM
Exit Time: 01:30PM
Primary Inspector: Lon Snider Phone: 336-776-9701
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Collection System Inspect Non Sampling
Permit Inspection Type: Deemed permitted collection system management and operation
Facility Status: Compliant El Not Compliant
Question Areas:
Id Miscellaneous Questions
Records
® Pump Station
(See attachment summary)
® Performance Standards
Monitoring & Rpting Reqmts
Manhole
Operation & Maint Reqmts
® Inspections
Lines
I
Permit: WQCSD0352 Owner - Facility: Town of Harmony
Inspection Date: 07/08/2016
Inspection Type : Collection System Inspect Non Sampling
Reason for Visit: Routine
Inspection Summary:
Permit: WQCSD0352 Owner - Facility: Town of Harmony
Inspection Date: 07/08/2016 Inspection Type : Collection System Inspect Non Sampling Reason for visit: Routine
Inspections
Are maintenance records for sewer lines available?
Are records available that document pump station inspections?
Are SCADA or telemetry equipped pump stations inspected at least once a week?
Are non-SCADA/telemetry equipped pump stations inspected every day?
Are records available that document citizen complaints?
# Do you have a system to conduct an annual observation of entire system?
# Has there been an observation of remote areas in the last year?
Are records available that document inspections of high -priority lines?
Has there been visual inspections of high -priority lines in last six months?
Comment:
Monitoring and Reporting Requirements
Are copies of required press releases and distribution lists available?
Are public notices and proof of publication available?
# Is an annual report being prepared in accordance with G.S. 143-215.1C?
# Is permittee compliant with all compliance schedules in the permits?
If no, which one(s)?
Comment:
Operation & Maintenance Requirements
Are all Iog.books available?
Does supervisor review all log books on a regular basis?
Does the supervisor have plans to address documented short-term problem areas?
What is the schedule for reviewing inspection, maintenance, & operations logs and problem areas?
New system
Are maintenance records for equipment available?
Is a schedule maintained for testing emergency/standby equipment?
What is the schedule for testing emergency/standby equipment?
Do pump station logs include:
Inside and outside cleaning and debris removal?
Inspecting :and exercising all valves?
Inspecting and lubricating pumps and other equipment?.
Inspecting alarms, telemetry and auxiliary equipment? _
Yes No NA NE
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Permit: WQCSD0352 Owner - Facility:Town. of Harmony,
Inspection Date: 07/08/2016 Inspection Type : Collection System Inspect Non Sampling Reason for Visit: Routine
Operation & Maintenance Requirements
Is there at least one spare pump for each pump station w/o pump reliability?
Are maintenance records for right-of-ways available?
Are right-of-ways currently accessible in the event of an emergency?
Are system cleaning records available?
Has at least 10% of system been cleaned annually?
What areas are scheduled for cleaning in the next 12 months?
Is a Spill Response Action Plan available?
Does the plan include:
24-hour contact numbers
Response time
Equipment list and spare parts inventory
Access to cleaning equipment
Access to construction crews, contractors, and/or engineers
Source of emergency funds
Site sanitation and cleanup materials
Post-overflow/spill assessment
Is a Spill Response Action Plan available for all personnel?
Is the spare parts inventory adequate?
Comment:
Performance Standards
Is Public Education Program for grease established and documented?
What educational tools are used?
Mailer twice a year.
Is Sewer Use Ordinance/Legal Authority available?
Does it appear that the Sewer Use Ordinance is enforced?
Is Grease Trap Ordinance available?
Is Septic Tank Ordinance available (as applicable, i.e. annexation)
List enforcement actions by permittee, if any, in the last 12 months
•Has an acceptable Capital Improvement Plan.(CIP) been implemented?
Does CIP address short term needs and,long term \"master plan\" concepts?
Does CIP cover three to fve year period?
Does CIP include Goal Statement?
• Does CIP include description of project area?
Yes No NA NE
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Page: 4
Permit; WQCSD0352 Owner - Facility: Town of Harmony
Inspection Date: 07/08/2016 Inspection Type : Collection System Inspect Non Sampling Reason for Visit: Routine
Performance Standards
Does CIP include description of existing facilities?
Does CIP include known deficiencies?
Does CIP include forecasted future needs?
Is CIP designated only for wastewater collection and treatment?
Approximate capital improvement budget for collection system?
Total annual revenue for wastewater collection and treatment?
CIP Comments
Is system free of known points of bypass?
If no, describe type of bypass and location
Is a 24-hour notification sign posted at ALL pump stations?
# Does the sign include:
Instructions for notification?
Pump station identifier?
24-hour contact numbers
If no, list deficient pump stations
# Do ALL pump stations have an "auto polling"•feature/SCADA?
Number of pump stations
Number of pump stations that have SCADA
Number of pump stations that have simple telemetry
Number of pump stations that have only audible and visual alarms
Number of pump stations that do not meet permit requirements
# Does the permittee have a root control program?
# If yes, date implemented?
Describe:
Comment:
Records
Are adequate records of all SSOs, spills and complaints available?
Are records of SSOs that are under the reportable threshold available?
Do spill records indicate repeated overflows (2 or more in 12 months) at same location?
If yes, is there a corrective action plan? Is a map of the system available?
Does the map include:
-:Pipe sizes
Yes No NA NE
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Permit: WQCSD0352 Owner - Facility: Town of Harmony
Inspection Date: 07/08/2016 Inspection Type : Collection System Inspect Non Sampling Reason for Visit: Routine
Records
Pipe materials
Pipe location
Flow direction
Approximate pipe age
Number of service taps
Pump stations and capacity
If no, what percent is complete?
List any modifications and extensions that need to be added to the map
Deemed system Map has all needed requirments.
# Does the permittee have a copy of their permit?
Comment:
CEDARVALE -
Lines/Right-of-Ways/Aerial Lines
Is right-of-way accessible for emergency?
Is right-of-way free of sinkholes or depressions?
Is line/right-of-way free of evidence of leakage?
# Are there areas of exposed line?
# Is any exposed line constructed of ductile iron or other approved material?
Are water crossing and supports in good condition?
# Is right-of-way free of non -utility motorized traffic?
Is line free of visible damage?
# Are there siphons in this system?
If yes, are they maintained and documented?
Comment: The concrete support has sunken and is no longer supporting the pipe. This should be repaired
as soon as possible to prevent a drop in the pipe.
Yes No NA NE
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Pump Station
Purnp station type
Are pump station logs available?
Is it accessible in all weather conditions?
# Is general housekeeping acceptable?
Are all pumps present?
Are all pumps operable?
Are wet wells free of excessive debris?
Yes No NA NE
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Is a 24-hour notification sign posted?
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Is the pump station equipped for quick hook-up?
Can the emergency generator run the pumps?
Is an emergency generator available?
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Is the Pump station inspected as required?
Are audio and visual alarms operable?
Are audio and visual alarms present?
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Is "auto polling" feature/SCADA operational?
Is "auto polling" feature/SCADA present?
Are floats/controls for pumps/alarms operable?
Are upstream manholes free of excessive debris/signs of overflow/?
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Permit: WQCSD0352 Owner - Facility: Town of Harmony
Inspection Date: 07/08/2016
Inspection Type : Collection System Inspect Non Sampling
Reason for Visit: Routine
S 11�iN1 v�
General Information
Inspection Checklist
1. Number of Pump stations15.
2. SCADA system PS
3. Telemetry PS
4. Audible and Visual only
5. Generators Permanent
a. Frequency tested
s
Generators Portable 3
A. Quick -connect plugin ✓ PS
B. Frequency tested cZ��
Pump stations served by same generator.
6.
ORC
B-ORC
Sewer Use Ordinance
Enforcements Last Year
FOG Program ► —
Inspections
Public ED How (LQ.AleY
CIP Budget. $ Years
Documentation of
1. Li aning (10%)
2. High priority lines (6 mos)
3. System observation annual
4. ROW mowing
Review logs for PS O&M
Review PS logs information
Non reportable spills
v-
CS-
Pump Station Inspection Checklist
Name:
Address:
# Pumps -
1
2
CL "
5
Working -
1
c)
Run Time -•
Weather:
YES
NO
Signage:
----
Housekeeping:
Secure:
Wet Well Floats:
Debris:
...----
Working High Water Float:
------
Telemetry:
SCADA:
Audio/Visual:
�'
1
Is alarm system tested, How often: �J�2
Inspection Logs:
Emergency Power:
Type: Portable Onsite Fuel - Schedule/Vender -
Ouick Connect:
Testing Schedule:
Backflow:
Overflow Piping:
Bypass Pumping:
Inspection Schedule: M,� y S
Comments/ Observations:
Pump Station Inspection Checklist
')f, 31v.
Name:
Address:
# Pumps -
1
2
L0 -
Working -
1
a
Run Time -•
Weather:
YES
NO
Signage:
Housekeeping:
Secure:
Wet Well Floats:
Debris: r.,.e,Akt C,rep?,t_z.._<
`�
Working High Water Float:
Telemetry:
SCADA:
AudioNisual:
Is alarm system tested, How often:
Inspection Logs:
Emergency Power:
Type: Portable Onsite Fuel - ScheduleNender -
Ouick Connect:
Testing Schedule:
Backflow:
Overflow Piping:
Bypass Pumping:
Inspection Schedule:
Comments/ Observations:
Collection System Inspection Checklist
Manholes- Lines- Right Of Way- Aerials
Manhole location or address LIJ
Cover present - vent and cover above grade - vent screened
Visible signs of overflow
Sinkholes and depressions
•
Good condition properly seated" ----
Bypass structures or pipes present 4:1 o'
Invert in good condition Size inches Pipe capacity'/4
Line free flowing and unrestricted
Excessive grease, roots, or sand
Right of Way - location or name of outfall line
Accessible
Free of sinkholes or depressions
No evidence of leakage
Free of non -utility motorized traffic
Aerials - High Priority lines
Exposed line of ductile material
Water crossings.and supports in good condition.
Level of debris on or behind line
Free of damage
Right of Way mowing records
Visual inspection of off street lines
General observation of system (annual)
'I2
3/4 diameter.
Collection System SSO 24-Hour Notification
Collection System: Number and Name WQCS# L D 35A
Incident Number from BIMS 20130 I g((f
Incident Reviewed (Date):
Incident Action Taken: � BPJ
ikjEa do?OS/ tIealckaP �r
NOV-2013-DV
DV-2013-
Spill Date / 1// 3 Time am/ pm
Reported Date /0/,3 Time //% 3a am/ pm
Reported To SWP Staff or EM Staff
Reported By
J D.0 5 d`ca2 Phone %D`,7/3/g M5-5
Address of Spill o� �' �,'d'� we* 6d,--a 02, d (4-6
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County 104 . City idai`--11l0v
Cause of Spill p`14 herAt 6tvv-(A16,,„,,,,,)(-Jica
Total Estimated Gallons G.42, Est. Gal to Stream
Stream 0 Fish Kill: Yes No Number Species
Non Required Information and other comments relating to SSO incident:
Response time minutes
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North Carolina Emergency Management - EM43 Reporting Page 1 of 3
North Carolina Emergency Management - EM43 Reporting
r.. nn
n
EM Level:
4
Taken by:
J Childs
Reported by:
Steve Lambert
County:
Iredell
Street Address:
Harmony Hwy / Hayes Rd
Type: Wastewater
Animal Disease Event Type:
Complaint Event Type:
FNF Event Type: '
HazMat Event Type:
Homeland Security Event:
Other Event Type:
Transportation Event Type:
Weather Event Type:
State Resource Request
NCEM Edited:
Yes
Date/Time Reported:
01/19/2014 22:49:46
Agency:
Harmony Sewer Dept
City:
Harmony
EVENT TYPE
Bomb Threat Event Type:
Fire Event Type:
FNF Class:
HazMat Class:
Non-FNF Event:
SAR Type:
Wastewater Event Type:
Sewage
Weather Event Name:
Include in Report:
Yes
Date/Time Occurred:
01/19/2014 13:00:46
Phone:
704-657-.8847
Area:
11
Zip Code:
HazMat Mode:
Non-FNF Event Type:
WMD Event Type:
Event Description:
Local PW reported the release of 100 gallons of sewage to the ground due to a ruptured main. Local
PW repaired the main and disinfected the ground. No waterways affected and no fish kill noted. No
state resources requested.
Filename:
Deaths:
0
Responsible Party:
Point of Contact:
Latitude:
00.000000
RRT Request:
Injuries:
0
RRT Approved:
Evacuation:
0
Responsible Party Phone:
Point of Contact Phone:
Longitude:
-00.000000
RRT Team
Radius:
0
RRT Mission
https ://www.ncsparta.net/eoc 7/boards/board. aspx?tableid=275 &viewid=1011 &label=EM-... 1 /21 /2014
TOWN OF
HARMONY
PO BOX 118
HARMONY, NC 28634
Phone: 704-546-2339
Fax: 704-546-5061
Email:
harmonync@yadtel.net
Mayor
Joyce Rogers
Town Clerk
Tanya Muncy
Finance Officer
Marlene Turner
Aldermen
Julia Clanton
Eddie Gaither
Ray Lewis
Scotty Harris
APR 1 S 2013
April 8, 2013
To: Ms. Barbara Sifford
Surface Water Protection
Subject: Town of Harmony
Wastewater Collection System
Piping Defect -Construction
As a follow-up to telephone and direct consultation on this situation, this communication at-
tempts to put things in chronological order.
Beginning in September, 2012 the Wastewater Plant experienced an increase in flow as meas-
ured by the effluent flow meter. The flow, in effect, had doubled on days of good weather. The
rain events pressed the effluent to astronomic amounts in this and subsequent months, peaking
at 0.170 MGD on one occasion.
Various attempts to find a specific point of inflow by direct inspection of manholes and pump-
ing stations were not successful. A complete inspection of the system was completed with all
lines being walked and all manholes inspected.
With the excellent aid of NCRWA, it was discovered that County Water was entering the sys-
tem. Iredell Water Corporation repaired the water leak and the flow subsided toward the previ-
ous normal volumes. A subsequent check of the sewer main in the same area of the water leak
revealed that the piping had not been connected in the borehole place under the roadway to ac-
commodate the installation. Repairs were completed and the system is now complete.
The situation was more distressing, due to massive amounts of soil solids entering the WWTP
each time it rained and appreciable amount, the flow increasing at the same event. These colloi-
dal solids have not exited the facility and are now collected in the clarifiers in a much thick-
ened consistency. This now poses a serious disposal problem that will not be inexpensive to
resolve.
The Town of Harmony thanks your staff for the information aid given to our operators. Any
further information will be submitted as developments progress.
Sincerely,
Joyce Rogers, Mayor
Town of Harmony
Joseph Steele, ORC
Collection System
Steven Lambert, ORC
Wastewater Treatment
DIVISION OF sII-VMP, QUALITY
.741
u�}�tif,Ib_7c�y,�.
,.
h.j 14211,,K.,' I lilk I ° I
1 *Iwo t i
)75
TOWN OF
HARMONY
PO BOX 118
HARMONY, NC 28634
Phone: 704-546-2339
Fax: 704-546-5061
Email:
harmonync@yadtel.net
Mayor
Joyce Rogers
Town Clerk
Tanya Muncy
Finance Officer
Marlene Turner
Aldermen
Julia Clanton
Eddie Gaither
Ray Lewis
Scotty Harris
April 8, 2013
To: Ms. Barbara Sifford
Surface Water Protection
Subject: Town of Harmony
Wastewater Collection System
Piping Defect -Construction
APR 1 S 2013
MOORESVIL LLB REGIONAL OFFICE
As a follow-up to telephone and direct consultation on this situation, this communication at-
tempts to put things in chronological order.
Beginning in September, 2012 the Wastewater Plant experienced an increase in flow as meas-
ured by the effluent flow meter. The flow, in effect, had doubled on days of good weather. The
rain events pressed the effluent to astronomic amounts in this and subsequent months, peaking
at 0.170 MGD on one occasion.
Various attempts to find a specific point of inflow by direct inspection of manholes and pump-
ing stations were not successful. A complete inspection of the system was completed with all
lines being walked and all manholes inspected.
With the excellent aid of NCRWA, it was discovered that County Water was entering the sys-
tem. Iredell Water Corporation repaired the water leak and the flow subsided toward the previ-
ous normal volumes. A subsequent check of the sewer main in the same area of the water leak
revealed that the piping had not been connected in the borehole place under the roadway to ac-
commodate the installation. Repairs were completed and the system is now complete.
The situation was more distressing, due to massive amounts of soil solids entering the WWTP
each time it rained and appreciable amount, the flow increasing at the salve event. These colloi-
dal solids have not exited the facility and are now collected in the clarifiers in a much thick-
ened consistency. This now poses a serious disposal problem that will not be inexpensive to
resolve.
The Town ofHarmony thanks your staff for the information aidgiven to our operators. Any nj
further information will be submitted as developments progress.
Sincerely,
Joyce Rogers, Mayor Joseph Steele, ORC Steven Lambert, ORC
Town of Harmony Collection System Wastewater Treatment
-IM -J7Z
ry
Mr. John Ray Campbell, Mayor
Town of Harmony
PO Box 118
Harmony, NC 28634
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
August 28, 2008
Subject: Permit No. WQ0020841 Modification
Harmony Sewer Collection System
Wastewater Collection System Extension
'Catawb_a_County, North Carolina
Dear Mr. Campbell,
In accordance with your complete application received on August 18, 2008, we are forwarding
herewith Permit No. WQ0020841, dated August 28, 2008, to the Town of Harmony for the construction
only of the subject wastewater collection system extension. This permit shall be effective from the date
of issuance until rescinded, and shall be subject to the conditions and limitations as specified therein.
This cover letter shall be considered a part of this permit and is therefore incorporated therein by
reference.
Please pay particular attention to Permit Condition 3 which requires that the wastewater
collection facilities be properly operated and maintained in accordance with 15A NCAC 2T .0403 or any
individual system -wide collection system permit issued to the Permittee.
Permitting of this project does not constitute an acceptance of any part of the project that does
not meet 1) 15A NCAC 2T; 2) the Division of Water Quality's (Division) Gravity Sewer Minimum Design
Criteria adopted February 12, 1996, as applicable; 3) and the Division's Minimum Design Criteria for
the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000, as applicable,
unless specifically mentioned herein. Division approval is based on acceptance of the certification
provided by a North Carolina -licensed Professional Engineer in the application. It shall be the
Permittee's responsibility to ensure that the as -constructed project meets the appropriate design criteria
and rules. Failure to comply may result in penalties in accordance with North Carolina General Statute
§143-215.6A through §143-215.6C, construction of additional or replacement wastewater collection
facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board.
No°rthCarolina
Naturally
Mooresville Regional Office 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-1699 Fax: (704) 663-6040
Internet: www.ncmwaterquality.org Customer Service: 1-877-623-6748
• An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper
3b. (828) 433-5661
Phone Number
• USE THE TAB KEY TO MOVE FROM FIELD TO FIELD!
. Owner/Permittee:
Town of Harmony
1 d.
Full Legal Name (company, municipality, HOA, utility, etc.)
John Ray Campbell, Mayor � ...__.._
Application Number: (tbe0CJ0�� f�
(to be completed by DWQ)
Signing Official Name and Title (Please review 15A NCAC 2T .0106 (b) for authorized signing officials!)
The legal entity who will own this system is:
❑ Individual ❑ Federal ►/ Municipality ❑ .State/County D Private Partnership 0 Corporation ❑ Other (specify),:
P.O. Box 118
Mailing Address
NC
State
11h. (704) 546-2339 11i. (704) 546-5061 11j. harmonync@yadtel.net
le. Harmony
City
1 g. 28634
Zip Code
Telephone I Facsimile
2. Project (Facility) Information:
2a. Harmony Sewer Collection System
• Brief Project Name (permit will refer to this name)
. Contact Person:
3a. Benjamin B. Thomas, P.E., West Consultants, PLLC, Consulting Engineer
E-mail
2b. Iredell
County Where Project is Located
Name and Affiliation of Someone Who Can Answer Questions About this Application
!3c. bthomas@west-consultants.com
E-mail
. Project is 0 New ® Modification (of an existing permit) If Modification, Permit No.: WQ0020841
2. Owner is ® Public (skip to Item B(3)) ❑ Private (go to Item 2(a))
. If private, applicant will be:
2b. If sold, facilities owned by a (must choose one)
❑ Retaining Ownership (i.e. store, church, single office, etc.) or
O Leasing units (lots, townhomes, etc. - skip to Item B(3))
❑ Selling units (lots, townhomes, etc. - go to Item B(2b))
. Town of Harmony
❑ Public Utility (Instruction C)
❑ Homeowner Assoc./Developer (Instruction D)
Owner of Wastewater Treatment Facility (WWTF) Treating Wastewater From This Project
a. Town of Harmony WWTP 4b. NC 0087033
Name of WWTF WWTF Permit No.
a. n/a 5b. n/a
Owner of Downstream Sewer Receiving Sewer Size
. The origin of this wastewater is (check all that apply):
® Residential Subdivision
O Apartments/Condominiums
0 Mobile Home Park
® School
►1 Restaurant
® Office
►1 Gravity
0 Force Main
5c. n/a
Permit # of Downstream Sewer (Instruction E)
Retail (Stores, shopping centers)
❑ Institution
❑ Hospital
® Church
►1 Nursing Home
❑ Other (specify):
Volume of wastewater to be allocated or permitted for this particular project: 70,635
*Do not include future flows or previously permitted allocations
If the permitted flow is zero, indicate why:
100 % Domestic/Commercial
% Industrial (attach
description.)
(RO: contact your Regional Office
Pretreatment staff)
% Other (specify) ...........................
gallons per day
❑ Pump Station, Outfall or Interceptor Line where flow will be permitted in subsequent permits that connect to this line
❑ Flow has already been allocated in Permit No.
❑ Rehabilitation or replacement of existing sewer with no new flow expected (see 15A NCAC 02T .0303 to determine if a
permit is required)
FTA 12/07_ver2
Provide the wastewater flow calculations used in determining the permitted flow in accordance with 15A NCAC 2T .0114 for
the value in Item B(7) AND/OR the design flow for line or pump station sizing a reduced or zero flow is being requested in
Item B(7). Values other than that in 15A NCAC 2T .0114 (b) and (c) must be supported with actual water or wastewater use
data in accordance with 15A NCAC 2T .0114 (f).
See attached table
10. Summary of Sewer Lines to be Permitted (attach additional sheets if necessary)
Size (inches)
8"
Length (feet)
39,850
2,902
12,561
11895
New Gravity or Additional
Force Main
Gravity
Forcemain
Forcemain
Forcemain
11. Summary of Pump Stations w/ associated Force Mains to be Permitted (attach additional sheets as necessary)
Pump Station Location ID #1A (self chosen - as shown on plans/map for reference)
Design Flow Power Reliability Option
(MGD) Operational Point 1 - permanent generator w/ATS; Force Main Size Force Main Length
GPM @TDH 2 - portable generator w/MTS
0.071 250@160'
Pump Station Location ID #2A
Design Flow
(MGD)
0.028
:Pump Station Location ID
Design Flow
(MGD)
Operational Point
GPM, @TDH
150@79'
#2B
1
6"
11,895
(self chosen - as shown on plans/map for reference)
Power Reliability Option
1 - permanent generator w/ATS;
2 - portable generator w/MTS
1
Operational Point
GPM @TDH
0.004 50@28'
Force Main Size Force Main Length
4"
1,494
(self chosen - as shown on plans/map for reference)
Power Reliability Option
1 - permanent generator w/ATS;
2 - portable generator w/MTS
2
Force Main Size Force Main Length
12. Will the wastewater flow in the proposed sewer lines or pump stations be able to be directed to another treatment facility?
❑ Yes ® No If Yes, permit number of 2nd treatment facility
(RO — if "yes" to B,12 please contact the Central Office PERCS Unit)
3. Does the sewer system comply with the Minimum Design Criteria for the Fast Track Permitting of Pump Stations and Force
Mains (latest version), the Gravity Sewer Minimum Design Criteria (latest version) and 15A NCAC Chapter 2T as
applicable?
® Yes ❑ No If No, please reference the pertinent minimum design criteria or regulation and indicate why a
variance is requested. SUBMIT TWO COPIES OF PLANS, SPECIFICATIONS OR CALCULATIONS
PERTINENT TO THE VARIANCE WITH YOUR APPLICATION
FTA 12/07_ver2
,/.
lummary of Pump Stations w/ associated Force Mains Continued:
Pump Station Location ID #2C (self chosen - as shown on plans/map for reference)
Design Flow l Power Reliability Option
Operational Point;
(MGD) 1 GPM @TDH ; 1 - permanent generator w/ATS; Force Main Size { Force Main Length
I 2 - portable generator w/MTS
0.006 I 50@73' t 2 3" 2,186
Pump Station Location ID #2D
(self chosen - as shown on plans/map for reference)
Design Flow Operational Point!' Power Reliability Option
(MGD) GPM @TDH 1 - permanent generator w/ATS;
2 - portable generator w/MTS
0.009 125@125' 2
Pump Station Location ID #3A
Force Main Size I Force Main Length
•
4" 4,200
(self chosen - as shown on plans/map for reference)
Design Flow
(MGD)
0.026
Pump Station Location ID
Operational Point
GPM @TDH
125@150'
Power Reliability Option
1 - permanent generator w/ATS; ,
2 - portable generator w/MTS
Force Main Size Force Main Length
1 ! 4"
4,007
#4A (self chosen - as shown on plans/map for reference)
Design Flow ;Operational Point; Power Reliability Option
(MGD) GPM @TDH 1 - permanent generator w/ATS;
2 - portable generator w/MTS
Force Main Size Force Main Length
0.015 150@170' 1 1 4" 2,800
FTA 12/07_ver2
TOWN OF HARMONY SEWER SYSTEM DESIGN FLOW CALCULATION
ESTABLISHMENT
'#UNITS
,UNIT TYPE
FLOW PER UNIT
FLOW (GPD)
HOUSE - 2 BEDROOM
147'BEDROOM
240
35,280
HOUSE - 3 BEDROOM
291BEDROOM
360
10,440
HOUSE - 4 BEDROOM
8
BEDROOM
480
3,840
RESTAURANTS
70
SEAT
40
2,800
CHURCHES
200
SEAT
3
600
BUSINESSES
119
EMPLOYEE
25
2,975
CAR WASH
2
BAY
1200
2,400
SERVICE STATION
2
FIXTURE
250
500
REST HOME
50
BED
120
6,000
GROCERY STORE
10
1,000 SQ. FT.
100
1,000
SCHOOL
400
STUDENT
12
4,800
TOTAL
70,635
ouI 'yoa)deyy '8661. (0) 3461 i do0
.999999E09
.£££8£8L-08
.0000009'090
I 35.933
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Sate of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Gregory J. Thorpe, Ph.D., Acting Director
JOHN RAY CAMPBELL, MAYOR
TOWN OF HARMONY
POST OFFICE BOX 118
HARMONY, NC 28634
Dear Mr. Campbell:
of
February 15, 2002
AA.171;""' • fit
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Permit No. WQ0020841
Town of Harmony
Harmony Sewer Collection System
Wastewater Collection System Extension
Iredell County
In accordance with your application received December 7, 2001, and additional information received
February 1, 2002, we are forwarding herewith Permit No. WQ0020841, dated February 15, 2002, to the Town of
Harmony for the construction and operation of the subject wastewater collection system extension. This permit
shall be effective from the date of issuance until rescinded and shall be subject to the conditions and limitations as
specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein
by reference.
Please pay particular attention to Permit Condition 3 which requires that the wastewater collection
facilities be properly operated and maintained in accordance with 15A NCAC 2H .0227 or any individual system-
wide collection system permit issued to the Permittee.
Permitting of this project does not constitute an acceptance of any part of the project that does not meet
15A NCAC 2H .0200; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria
adopted February 12, 1996 as applicable; and the Division's Minimum Design Criteria for the Fast -Track
Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable, unless specifically mentioned
herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed
Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as -constructed
project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance
with North Carolina General Statute §143-215.6A through §143-215.6C, construction of additional or
replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer
to the licensing board.
Inaccordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations, permission is hereby_granted to the Town of
Harmony for the construction and operation of approximately 34,094 linear feet of 8 inch gravity sewer and ;:
6,220 linearfeet of 12 inch gravity sewer, a''120 ga116n per nninute pump station(#1), a 120—gallo•n per minu
pump station (#6), and_a-265vga11on' per minute pump station.(#7),;each pump station equipped with duplex
pumps, on -site audible and visual high water alarms, and automatically -activated stand-by generators with
automatic reset; as well as a 120-gallon'--per minute pump`station (#2), a_nd:three (3) 35-gallon;: per_ minute ,
stations (#3, #4, and #5), all equipped with duplex pumps, on -site audible and visual high wafer alarms, and
portable generator quick -connect receptacles; as well as approximately 2,311 linear feet of 2-inch force main,
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
regory J. Thorpe, Ph.D.
12,084 linear feet of 4-inch force main, and 12,107 linear feet of 6-inch force main to serve the Town of Harmony
as part of the Harmony Sewer Collection System project, and the discharge of 92,000 gallons per day of collected
domestic wastewater into the Town of Harmony wastewater treatment facility, pursuant to the application
received December 7, 2001 and in conformity with 15A NCAC 2H .0200; the Division's Gravity Sewer
Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for
the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other
supporting data subsequently filed and approved by the Department of Environment and Natural Resources and
considered a part of this permit.
The sewage and wastewater collected by this system shall be treated in the Town of Harmony
Constructed Wetlands Wastewater Treatment Facility (Permit No. NC0087033) prior to being discharged into the
receiving stream.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to
request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request
must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and
filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless
such demands are made, this permit shall be final and binding.
Ifyou need additional information concerning this matter, please contact Kristin E. Miguez at
(919) 733-5083 extension 524.
Sincerely,
k.v.61.14/iit Afir-a_
cc: Iredell County Health Department
Mooresville Regional Office, Water Quality Section (WWTF Permit No. NC0087033)
Cavanaugh & Associates
Central Files
NDPU Files
@i1 ,5suI
�10,� �
33
c965qgI Ned
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT
This permit shall be effective from the date of issuance until rescinded and shall be subject to the following
specified conditions and limitations:
1. This permit shall become voidable unless the wastewater collection facilities are constructed in accordance
with the conditions of this permit; 15A NCAC 2H .0200; the Division of Water Quality's (Division) Gravity
Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design
Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable;
and other supporting materials unless specifically mentioned herein.
2. This permit shall be effective only with respect to the nature and volume of wastes described in the
application and other supporting data.
3. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee
shall maintain compliance with an individual system -wide collection system permit for the operation and
maintenance of these facilities as required by 15A NCAC 2H .0227. If an individual permit is not required,
the following performance criteria shall be met as provided in 15A NCAC 2H .0227:
a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land
or surface waters, and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the
surface water standards in 15A NCAC 2B .0200.
b. A map of the sewer system shall be developed prior to January 1, 2004 and shall be actively
maintained.
.c. An operation and maintenance plan shall be developed and implemented.
d. Pump stations that are not connected to a telemetry system shall be inspected at least three times per
week until July 1, 2000; thereafter, pump stations shall be inspected at least daily, as defined in 15A
NCAC.2B .0503(5), until July 1, 2001; and thereafter, pump stations shall be inspected every day.
Pump stations that are connected to a telemetry system shall be inspected at least once per week.
e. High -priority sewer lines shall be inspected at least once per every six-month period of time.
f. A general observation of the entire sewer system shall be conducted at least once per year.
g. Inspection and maintenance records shall be maintained for a period of at least three years.
h. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with
15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General
Statute § 143-215.1 C.
4. This permit shall not be transferable. In the event there is a desire for the wastewater collection facilities
to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted
to the Division accompanied by documentation from the parties involved, and other supporting materials as
may be appropriate. The approval of this request shall be considered on its merits and may or may not be
approved.
1
5. Construction of the gravity sewers, pump stations, and force mains shall be scheduled so as not to interrupt
service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface
waters of the State.
6. Upon completion of construction and prior to operation of these permitted facilities, a certification, a copy of
the construction record drawings, as well as supporting design calculations for any pump stations permitted
as part of this project shall be received from a North Carolina -licensed Professional Engineer certifying that
the facilities have been installed in accordance with this permit; 15A NCAC 2H .0200; the Division's
Gravity Sewer Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design
Criteria for the Fast -Track Permitting of Pump Station and Force Main adopted June 1, 2000 as applicable;
and other supporting materials. If this project is to be completed in phases and partially certified, you shall
retain the responsibility to track further construction approved under the same permit, and shall provide a
final certificate of completion once the entire project has been completed. A copy of the construction record
drawings, indicating the facilities constructed in the phase being certified, shall be submitted with each
partial certification. Mail the Engineer's Certification, one copy of the "Construction Record Drawings",
and one copy of the supporting design calculations to the Non -Discharge Permitting Unit, 1617 Mail Service
Center, Raleigh, NC 27699-1617.
7. A copy of the construction record drawings shall be maintained on file by the Permittee for the Life of the
wastewater collection facilities.
8. Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2H .0200; the
Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum
Design Criteria for the Fast -Track Permitting of Pump Station and Force Mains adopted June 1, 2000 as
applicable; and other supporting materials may subject the Permittee to an enforcement action by the
Division, in accordance with North Carolina General Statutes §143-215.6A through §143-215.6C.
9. In the event that the wastewater collection facilities fail to perform satisfactorily, including the creation of
nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required
by this Division, such as the construction of additional or replacement facilities.
10. The issuance of this permit shall not exempt the Permittee from complying with any and all statutes, rules,
regulations, or ordinances that may be imposed by other government agencies (local, state and federal) which
have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion
and sedimentation control requirements in 15A NCAC Ch. 4 and under the Division's General Permit
NCG0100000, and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC 2H
.0500.
11. Noncompliance Notification:
The Permittee shall report by telephone to the Mooresville Regional Office, telephone number (704) 663-
1699, as soon as possible, but in no case more than 24 hours or on the next working day, following the
occurrence or first knowledge of the occurrence of either of the following:
a. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of
adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or
breakage, etc.; or
b. Any failure of a pumping station or sewer line resulting in a by-pass directly to receiving waters without
treatment of all or any portion of the influent to such station or facility.
Persons reporting such occurrences by telephone shall also file a written report in letter form within five days
following first knowledge of the occurrence. This report must outline the actions taken or proposed to be
taken to ensure that the problem does not recur.
2
Permit issued this the fifteenth day of February, 2002
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
regory J. Thorpe, Ph.D., Act
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0020841
Permit No. WQ0020841
February 15, 2002
ENGINEER'S CERTIFICATION
Partial Final
I, , as a duly registered Professional Engineer in the State of North Carolina,
having been authorized to observe (periodically, weekly, full time) the construction of the
project, for the
Project Name Location and County
Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the
construction such that the construction was observed to be built within substantial compliance of this permit; 15A
NCAC 2H .0200; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted
February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump
Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials.
North Carolina Professional Engineer's seal, signature, and date:
The above Engineer's Certification shall be completed and submitted to the address below with one copy of the
"Construction Record Drawings" of the wastewater collection system extension as well as supporting design
calculations for any pump stations permitted as part of this project. This project shall not be considered complete
nor allowed to operate until this Engineer's Certification and all required supporting documentation have been
received by the Division. Any wastewater flow made tributary to the wastewater collection system extension
prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject
the Permittee to appropriate enforcement actions.
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
NON -DISCHARGE PERMITTING UNIT
1617 MAIL SERVICE CENTER
RALEIGH, NORTH CAROLINA 27699-1617
4
bij(Qoo
RECEIVED
DIVISION OF WATER QUALITY
MAY 2 0 2011
TOWN OF HARMONY sliw, SECTION
TOWN -WIDE SANITARY SEWER PROJECTMOORESV LLE REGIONAL OFFICE
PUMP STATION DESIGN CALCULATIONS
March 26, 2008
BENJAMIN B. THOMAS, P.E.
WEST CONSULTANTS, PLLC
MORGANTON, NORTH CAROLINA
-°I1(* CONSULTANTS PLLC
WEST
Pump Station #1A
1. DESIGN FLOW:
A. PRESENT FLOW:
TYPE OF UNIT
1-BDRM RES. UNIT
2-BDRM RCS. UNIT
3-BDRM RES. UNIT
BUSINESS (EMPLOYEES)
CHURCHES(SEATS)
RESTAURANTS(SEATS)
SCHOOL WITH NO
SHOWERS (STUDENTS)
RETAIL (1,000 SQ. FT.)
populat'on tributary =
Peak hour factor =
B. FUTURE FLOW:
TYPE OF UNIT
1-BDRf. ES. UNIT
2-BDRM RES. UNIT
3-BDRM RES. UNIT
BUSINESS (EMPLOYEES)
CHURCHES(SEATS)
RESTA! IPANTS(SEATS)
SCHC' ITH NO
SHOW" ." (STUDENTS)
RETAIL ,00 SQ. FT.)
2 X NP!. :=S PERMIT LIMIT
populz, m tributary =
Peak ho!r factor =
NO.
3.86
DWQ RECOMMENDED PEAK:
PEAK (FACTOR 2.5):
USE:
UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
120 0
240 0
360 97,200
25 0
3 0
40 0
TOTAL:
12 0
120 0
NO.
97,200 GAL/DAY
67.50 GPM
260.36 GPM
168.75 GPM
250 GPM
UNIT FLOW TOTAL FLOW
(GAUDAY/U N IT) (GAL/DAY)
120 0
240 0
360 0
25 0
3 0
40 0
12
120
0
0
160,000
2000 TOTAL: 160,000 GAL/DAY
3.59 111.11 GPM
DWQ RECOMMENDED PEAK: 398.42 GPM
PEAK (FACTOR 2.5): 277.78 GPM
USE: 300 GPM
Pump Station #1A
II. SYSTEM CURS/
FORCEMAIN SIZE 6" SDR21 I.D. = 5.955 INCHES
EQUIVALENT LEA. : H = 12896.2 LF
LOW WATER ELE` TION=
HIGH POINT=
STATIC HEAD=
Q
GPM
933.66 ,' MSL
1001 _ MSL
67.34 FEET
C = 120
C = 150
f Hf Hs TDH
FT/100F1 FEET FEET FEET
150
200
250
300
350
400
0.266
0.452
0.683
0.958
1.274
1.631
f Hf Hs TDH
FT/100FT FEET FEET FEET
34.26
58.33
88.14
123.50
164.25
210.28
67.34
67.34
67.34
67.34
67.34
67.34
101.60
125.67
155.48
190.84
231.59
277.62
VELOCITY
FPS
0.176 22.67 67.34 90.01 1.73
0.299 38.60 67.34 105.94 2.30
0.452 58.33 67.34 125.67 2.88
0.634 81.73 67.34 149.07 3.46
0.843 108.70 67.34 176.04 4.03
1.079 139.16 67.34 206.50 4.61
MIN. PRESENT PL PING RATE: 250.00 GPM
MIN. FUTURE PUh' `^NG RATE: 300.00 GPM
PI" 'ELECTION: FAIRBANKS-MORSE
4435 MV,
5" +/ IMPELLER, 1;80.0.RPM
i`i
OPERATING CCI,. '-IONS BASED ON C=120 (SEE ATTACHED CURVES):
PUMP ON: 250GPM @ 160 FT. TDH
TV DUMPS ON: ;,260=GPM @ 170'.'FT. TDH
ITEM
SIZE: 4"
Pump Station #1A
MINOR LOSSES
EQ LENGTH
PER UNIT QTY EQ LENGTH (feet)
SUCTION PIPE 1 0.0
SUCTION 90° BE 10.1 0.0
SUCTION 45° BE: 5.37 0.0
DISCHARGE 90' 10.1 4 40.4
DISCHARGE P!D 1 25 25.0
GATE VALVE (D'DE) 2.68 1 2.7
CHECK VALVE 33.6 1 33.6
TEE (BRANCH Fl__ 1) 20.1 1 20.1
TAL 4" 121.8
SIZE: 6"
SUCTION 90° BE 15.2 0.0
SUCTION PIPE 1 0.0
DISCHARGE 90` 15.2 8 121.6
DISCHARGE PIP: 1 0.0
CHECK VALVE 50.5 0.0
TEE (BRANCH F . 30.3 1 30.3
GATE VALVE 4.04 1 4.0
.-{L 6" 155.9
TOTAL MINOR ES AS EQ. LENGTH OF 6" 1033.2
LENGTH OF 6' 7.1AIN 11863.0
TOTAL 12896.2
Pump Station #1A
III. WETWELL DESIGN:
A. DETERMINE OPERATING VOLUME:
PRESENT:
T=
Qddf =
Q=
30 MINUTES (7.5 TO 30)
67.50 GPM
250 GPM
V = 1478.25 GAL.
B. SELECT WETWELL DIMENSIONS:
DIAMETER: I FEET
WETWELL DEPTH =
PRESENT CONDITIONS:
OPERATING DEPTH:
TOP ELEV
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
3.93 FEET
952,00.
951.50
938.68
938.18
937.68
937.18
933.25
929.75
DEPTH REQUIRED FOR PUMP PROTECTION:
PRESENT CONDITIONS CYCLES PER HOUR :
FUTURE CONDITIONS CYCLES PER HOUR :
C. CHECK FLOTATION:
1. BUOYANCY = SUBMERGED VOLUME X 62.4 PCF:
WETWELL I.D.
WETWELL O.D.
SUBMERGED DEPTH:
BUOYANCY:
2. WEIGHT OF WETWELL:
800 FEET
9.33 FEET
22.42 FEET
95,640 LBS.
FUTURE:
T=
Qddf =
Q=
V=
10 MINUTES (7.5 TO 30)
111.11 GPM
300.00 GPM
1478.25 GAL.
22.25 FEET
FUTURE CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
3.93 FEET
952.00
951.50
938.68
938.18
937.68
937.18
933.25
929.75
3.50 FEET
2.0
6.0
TOP = 16.00 INCHES AND
RISER = 20.42 FEET @ 2879.00 LBSNF =
BOTTOM = 8.00 INCHES AND
8,689 LBS.
58,784 LBS.
6,840 LBS.
r (6r C,V) Z
TOTAL =
FACTOR OF SAFETY =
EXTENDED BASE SLAB IS REQUIRED
BASE SLAB EXTENSION =
HEIGHT OF SOIL =
WET SOIL WT.(50PCF) =
10.0 INCHES
21.75 FEET
29,001 LBS.
74,313 LBS.
0.78
THEN TOTAL RESISTANCE TO UPLIFT = 103,314 LBS.
FACTOR OF SAFETY = 1.08 OK
NO GOOD
V = TQddf /1 Qddf
Q J
V = active volume within the pump station (gallons)
T = allowable cycle time between starts (minutes)
Qddf = design daily flow to pump station (gallons per
minute)
Q = pumping rate of a single pump (gallons per minute)
WETWELL DATA PER TINDALL CONCRETE
G-SERIES
DIA. O.D. I WEIGHTS HEIGHT (INCHES)
(FT) (FT) RISER (LBNF) BASE (LB)* TOP (LB) I BASE TOP
4.0 4.83 915 1375 1242 6 8
5.0 5.83 1370 2600 2773 8 9
6.0 7.00 1910 3850 3876 8 9
7.0 8.17 2207 5240 7625 8 16
8.0 9.33 2879 6840 8689 8 16
10.0 11.67 4481 12030 14312 9 16
EXTENDED BASE
O.D. (FT)
5.83
7.17
8.33
9.33
11.00
14.00
* BASED ON BASE AREA X HT X 150 PCF
4" 5435
MV
SUBMERSIBLE
1780 RPM
NO. OF VANES
2
SUCTION SIZE
4"
IMPELLER
T4E1 E
INLET AREA
35.65 SQ.IN.
MAX. SPHERE
3'
5" 5436
MT, W, WD
SUBMERSIBLE
1780 RPM
NO. OF VAN
2
SUCTION SIZE
8"
(WD: 8" OR 10")
IMPELLER
T5D1AS
INLET AREA
52.05 SQ.IN.
MAX. SPHERE
3"
<
W
0
80 -
70 -
60 -
50
40 -
30 -
20
co
CC
w
w
250
225
200
175
150
125
20 -
02
LLJ
}-
LU
2
100
75
50
02
11.1
forte s-Wwx)
5430 IVI&VV/ Soijc,is-Ha naing Pumps.
Performance
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40 ,BHP
,
I :
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I ____L_______.___-H
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14.00 i
---1
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1___----
i
mooTil
I 1
Lu
w
u_
0 100 200 300 400 500
600
0 25 50 75 100 125
0 400 800
O 30 160
700
150
800 900 1000
175 200 92E
N-75 B
I 60 E31-
0
02
111
103
• 02
CC
tji
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14.
141
14-
0
50 5.
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100 1200 U.S. GPM
250 275
;7 140
15.25
10
, 20
G
a:
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LU
t-L,
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CL
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25 BHP
I • - '
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4---- • 11.50 ]
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1200 1 ''.JO 230(+ "K P'aCI U.S. GPM
Q.
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1).2r:
/ H R
Pump Station #2A
I. DESIGN FLOW:
A. PRESENT FLOW:
TYPE OF UNIT NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
1-BDRM RES. UNIT 0 120 0
2-BDRM RES. UNIT 0 240 0
3-BDRM RES. UNIT 77 360 27,720
BUSINESS (EMPLOYEES) 0 25 0
CHURCHES(SEATS) •0 3 0
RESTAURANTS(SEATS) 0 40 0
SCHOOL WITH NO 0
SHOWERS (STUDENTS) 12 0
RETAIL (1,000 SQ. FT.) 0 120 0
population tributary = 231 TOTAL:
Peak hour factor = 4.12
PEAK:
B. FUTURE FLOW:
27,720 GAL/DAY
19.25 GPM
79.40 GPM
TYPE OF UNIT NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
1-BDRM RES. UNIT 0 120 0
2-BDRM RES. UNIT 0 240 0
3-BDRM RES. UNIT 150 360 54,000
BUSINESS (EMPLOYEES) 0 25 0
CHURCHES(SEATS) 0 3 0
RESTAURANTS(SEATS) 0 40 0
SCHOOL WITH NO 0.
SHOWERS (STUDENTS) 12 0
RETAIL (1,000 SQ. FT.) 0. 120 0
population tributary =
Peak hour factor =
450 TOTAL:
4.00
PEAK:
54,000 GAL/DAY
37.50 GPM
149.90 GPM
Pump Station #2A
II. SYSTEM CURVES:
FORCEMAIN SIZE: 14" SDR21 I.D. = 4.046 INCHES
EQUIVALENT LENGTH = 1631.3 LF
LOW WATER ELEVATION=
HIGH POINT=
STATIC HEAD=
940.01 MSL
990.00 MSL
49.99 FEET
C = 120
C = 150
Q
GPM
f
FT/100FT
Hf
FEET
Hs
FEET
TDH
FEET
f
FT/100FT
Hf
FEET
Hs
FEET
TDH
FEET
VELOCITY
FPS
100
0.824
13.44
49.99
63.43
0.545
8.90
49.99
58.89
2.50
125
1.245
20.31
49.99
70.30
0.824
13.44
49.99
63.43
3.12
150
1.745
28.46
49.99
78.45
1.155
18.84
49.99
68.83
3.74
175
2.321
37.86
49.99
87.85
1.536
25.05
49.99
75.04
4.37
200
2.971
48.46
49.99
98.45
1.966
32.07
49.99
82.06
4.99
250
4.489
73.23
49.99
123.22
2.971
48.46
49.99
98.45
6.24
MIN. PRESENT PUMPING RATE: 79.40 GPM
MIN. FUTURE PUMPING RATE: 149.90 GPM
PUMP SELECTION: :FAIRBANKS.MORSE 4" 5435MV,
OPERATING CONDITIONS BASED ON C=120 (SEE ATTACHED CURVES):
ONE PUMP ON: 150 GPM @ :79FT. TDH
TWO PUMPS ON: /&00 GPM @ FT. TDH
/ IMPELLER, 1200 RPM
Pump Station #2A
MINOR LOSSES
ITEM
SIZE: 4"
EQ LENGTH
PER UNIT QTY
EQ LENGTH (feet)
SUCTION PIPE 1
SUCTION 90° BEND 10.1
SUCTION 45° BEND 5.37 1
DISCHARGE 90° BEND 10.1 5
DISCHARGE PIPE 1 25
GATE VALVE (DIS. SIDE) 2.68 1
CHECK VALVE 33.6 1
TEE (BRANCH FLOW) 20.1 1
0.0
0.0
5.4
50.5
25.0
2.7
33.6
20.1
TOTAL 4"
SIZE: 6"
137.3
SUCTION 90° BEND 15.2 0.0
SUCTION PIPE 1 0.0
DISCHARGE 90° BEND 15.2 0.0
DISCHARGE PIPE 1 0.0
CHECK VALVE 50.5 0.0
TEE (BRANCH FLOW) 30.3 0.0
GATE VALVE 4.04 0.0
TOTAL 6" 0.0
TOTAL MINOR LOSSES AS EQ. LENGTH OF 4" 137.3
LENGTH OF 4" FORCEMAIN 1494.0
TOTAL 1631.3
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N . OF VANES
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35 a SQ.IN.
0
200 300 400 500 600 700 800 900 1000, 1100
50 ; •
75 100 125 150 175 200 225 250 275 - M3/HR
1200 /U.S. GPM
AX. SPHERE
3"
TOTAL HEAD
32 -
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100
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4" 5435
MV
SUBMERSIBLE
1180 RPM
NO. OF VANES
2
a.
800 900 1000 1100 1200 U.S. GPM
f
75 100 125 150 175 200 225 250 275 M3/HR
SUCTION SIZE
4"
INLET AREA
35.65 SQ.IN.
MAX. SPHERE
3"
Fairbanks Morse Pump
Pump Station #2A
III. WETWELL DESIGN:
A. DETERMINE OPERATING VOLUME:
PRESENT:
T=
Qddf =
Q=
30 MINUTES (7.5 TO 30)
19.25 GPM
150 GPM
V = 503.39 GAL.
B. SELECT WETWELL DIMENSIONS:
DIAMETER: r
FEET WETWELL DEPTH =
PRESENT CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
2.38 FEET
952.00
951.50
9455.0
943.39
942.89
942.39
940.01
936.51
DEPTH REQUIRED FOR PUMP PROTECTION:
FUTURE:
T=
Qddf =
Q=
V=
30 MINUTES (7.5 TO 30)
37.50 GPM
150.00 GPM
843.75 GAL.
15.49 FEET
FUTURE CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
3.99 FEET
952.00
951.50
945.50
945.00
944.50
944.00
940.01
936.51
3.50 FEET
PRESENT CONDITIONS CYCLES PER HOUR : 2.0
FUTURE CONDITIONS CYCLES PER HOUR :
C. CHECK FLOTATION:
1. BUOYANCY = SUBMERGED VOLUME X 62.4 PCF:
WETWELL I.D.
WETWELL O.D.
SUBMERGED DEPTH:
BUOYANCY:
2. WEIGHT OF WETWELL:
6 FEET
7.00 FEET
15.66 FEET
37,597 LBS.
2.0
TOP = 9.00 INCHES AND
RISER = 14.24 FEET @ 1910.00 LBSNF =
BOTTOM = 8.00 INCHES AND
3,876 LBS.
27,197 LBS.
3,850 LBS.
Pump Station #2A
TOTAL =
FACTOR OF SAFETY =
EXTENDED BASE SLAB IS REQUIRED
BASE SLAB EXTENSION =
HEIGHT OF SOIL =
WET SOIL WT.(50PCF) =
8.0 INCHES
14.99 FEET
12,002 LBS.
34,923 LBS.
0.93
THEN TOTAL RESISTANCE TO UPLIFT = 46,925 LBS.
FACTOR OF SAFETY = 1.25 OK
NO GOOD
Pump Station #2B
I. DESIGN FLOW:
A. PRESENT FLOW:
TYPE OF UNIT NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
1-BDRM RES. UNIT 0 120 0
2-BDRM RES. UNIT 0 240 0
3-BDRM RES. UNIT 12 360 4,320
BUSINESS (EMPLOYEES) 0 25 0
CHURCHES(SEATS) 0 3 0
RESTAURANTS(SEATS) 0 40 0
SCHOOL WITH NO 0
SHOWERS (STUDENTS) 12 0
RETAIL (1,000 SQ. FT.) 0 120 0
population tributary = 36 TOTAL:
Peak hour factor = 4.34
PEAK:
B. FUTURE FLOW:
4,320 GAL/DAY
3.00 GPM
13.02 GPM
TYPE OF UNIT NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
1-BDRM RES. UNIT 0 120 0
2-BDRM RES. UNIT 0 240 0
3-BDRM RES. UNIT 50 360 18,000
BUSINESS (EMPLOYEES) 0 25 0
CHURCHES(SEATS) 0 3 0
RESTAURANTS(SEATS) 0 40 0
SCHOOL WITH NO '0
SHOWERS (STUDENTS) 12 0
RETAIL (1,000 SQ. FT.) 0' 120 0
population tributary = 150; TOTAL:
Peak hour factor = 4.19
PEAK:
18,000 GAL/DAY
12.50 GPM
52.39 GPM
Pump Station #2B
II. SYSTEM CURVES:
FORCEMAIN SIZE: l 3" SDR21 I.D. = 3.146 INCHES
EQUIVALENT LENGTH = 1257.8 LF
LOW WATER ELEVATION=
HIGH POINT=
STATIC HEAD=
960.96 MSL
.97800 MSL
17.04 FEET
C= 120
C = 150
Q
GPM
f
FT/100FT
Hf
FEET
Hs
FEET
TDH
FEET
f
FT/100FT
Hf
FEET
Hs
FEET
TDH
FEET
VELOCITY
FPS
25
0.216
2.72
17.04
19.76
0.143
1.80
17.04
18.84
1.03
50
0.778
9.79
17.04
26.84
0.515
6.48
17.04
23.52
2.06
75
1.648
20.73
17.04
37.77
1.091
13.72
17.04
30.76
3.10
100
2.806
35.30
17.04
52.34
1.857
23.36
17.04
40.40
4.13
125
4.240
53.34
17.04
70.38
2.806
35.30
17.04
52.34
5.16
150
5.941
74.73
17.04
91.78
3.932
49.46
17.04
66.50
6.19
MIN. PRESENT PUMPING RATE: 13.02 GPM
MIN. FUTURE PUMPING RATE: 52.39 GPM
PUMP SELECTION: HYDROMATIC..44 P&p
OPERATING CONDITIONS BASED ON C=120 (SEE ATTACHED CURVES):
ONE PUMP ON: ;. 50 GPM @ 28 FT. TDH
TWO PUMPS ON:,; GPM @ FT. TDH
Pump Station #2B
MINOR LOSSES
ITEM
SIZE: 2"
EQ LENGTH
PER UNIT QTY
SUCTION PIPE 1
SUCTION 90° BEND 5.17
SUCTION 45° BEND 2.76 1
DISCHARGE 90° BEND 5.17 3
DISCHARGE PIPE 1 25
GATE VALVE (DIS. SIDE) 1.38 1
CHECK VALVE 17.2 1
TEE (BRANCH FLOW) 10.3 1
TOTAL 2"
EQ LENGTH (feet)
0.0
0.0
2.8
15.5
25.0
1.4
17.2
10.3
72.2
SIZE: 3"
SUCTION 90° BEND 4.09 0.0
SUCTION PIPE 1 0.0
DISCHARGE 90° BEND 4.09 1 4.1
DISCHARGE PIPE 1 0.0
CHECK VALVE 25.5 0.0
TEE (BRANCH FLOW) 15.3 0.0
GATE VALVE 2.04 0.0
TOTAL 3" 4.1
TOTAL MINOR LOSSES AS EQ. LENGTH OF 3" 523.8
LENGTH OF 3" FORCEMAIN 734.0
TOTAL
1257.8
'tants
don t-6:21-13
08
Size: HPGF/I-1/X-300
Type: GRINDER-SUBM
Synch speed: 1800 rpm
Curve:
Specific Speeds:
Dimensions:
Temperature: 140 °F
Pressure: --- psi g
Sphere size: --- in
Flow:
Head:
Eff:
Power:
NPSHr:
53.4 US gpm
28 ft
3 hp
— ft
___41916704.-.64;q.,
Shutoff head: 36.7 ft
Shutoff dP: 15.9 psi
Min flow: 5 US gpm
BEP: %
NOL power:
3 hp @ 5 US gpm
Max power:
3 hp @ 5 US gpm
Speed: 1750 rpm
Dia: 7.1875 in
Impeller:
Ns: ---
Nss:
Suction: --- in
Discharge: 2 in
Power: --- hp
Eye area: --- in2
10
SearChtiltetiC'
Flow: 50 US gpm
Water
Density: 62.25 lb/ft'
Viscosity: 1.105 cP
NPSHa: ft
Head: 28 ft
Temperature: 60 °F
Vapor pressure: 0.2563 psi a
Atm pressure: 14.7 psi a
Motor
Consult HYDROMATIC to select a motor for this pump.
1.5 10 20 30 40 50 60 70 80 90 100 110 120
1
u) 0.5 •
O.
0
10 20 30 40 50 60 70 80 90 100 110 120
4
0.
.
, 2
0
0 0
EL 10 20 30 40 50 60 70 80 90 100 110 120
US gpm
re(*.1iiffOie0114066:._-;,*.,1-i:'
Flow Speed Head Efficiency Power NPSHr
US gpm rpm ft % hp ft
60 1750 26.8 3
50 1750 28.7 3
40 1750 30.6 3
30 1750 32.3 3
20 1750 34 3
!Optimize Hydromatic 8
Selected from cataInn. C4rinripr Plimnc \hrs,-o• onne
R Page 1R
VARY 2001
sedes JULY 2000
erfor
C s.f love
RPM: 750
Discharge: 2"
L
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MODEL
MAX. IMP
40
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HPGF/HPGFH 750 10.50"
1 1
,___1
HPGF/HPGFH 500 10.13"
t
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HPGF/HPGFH 300 1 8.00"
120
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U.S. GPM
0 25 50 75 100 125 150 175
M 3/HR
10 20 30 40
The curves reflect maximum performance characteristics without exceeding full load (Nameplate) horsepower.
All pumps have a service factor of 1.2. Operation is recommended in the bounded area with operational point within the
curve limit. Performance curves are based on actual tests with clear water at 70° F. and 1280 feet site elevation.
Conditions of Service:
GPM: TDH: _ _.
Pump Station #2B
III. WETWELL DESIGN:
A. DETERMINE OPERATING VOLUME:
PRESENT:
T=
Qddf =
Q=
30. MINUTES (7.5 TO 30)
3.00 GPM
50 GPM
V = 84.60 GAL.
B. SELECT WETWELL DIMENSIONS:
DIAMETER: I.
FEET WETWELL DEPTH =
PRESENT CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
0.58 FEET
97050
970 `00'
964.40.
962.53
962.03
961.53
960.96
957.96
DEPTH REQUIRED FOR PUMP PROTECTION:
FUTURE:
T = 30 MINUTES (7.5 TO 30)
Qddf = 12.50 GPM
Q = 52.39 GPM
V = 285.52 GAL.
12.54 FEET
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
3.00 FEET
PRESENT CONDITIONS CYCLES PER HOUR : 2.0
FUTURE CONDITIONS CYCLES PER HOUR : 2.0
C. CHECK FLOTATION:
1. BUOYANCY = SUBMERGED VOLUME X 62.4 PCF:
WETWELL I.D.
WETWELL O.D.
SUBMERGED DEPTH:
BUOYANCY:
2. WEIGHT OF WETWELL:
5 FEET
5.83 FEET
12.71 FEET
21,173 LBS.
TOP = 9.00 INCHES AND
RISER = 11.29 FEET @ 1370.00 LBSNF =
BOTTOM = 8.00 INCHES AND
1.94 FEET
970.50
970.00
964.40
963.90
963.40
962.90
960.96
957.96
2,773 LBS.
15,473 LBS.
2,600 LBS.
Pump Station #2B
TOTAL =
FACTOR OF SAFETY =
EXTENDED BASE SLAB IS REQUIRED
BASE SLAB EXTENSION =
HEIGHT OF SOIL =
WET SOIL WT.(50PCF) =
8.0 INCHES
12.04 FEET
8,239 LBS.
20,846 LBS.
0.98
THEN TOTAL RESISTANCE TO UPLIFT = 29,085 LBS.
FACTOR OF SAFETY = 1.37 OK
NO GOOD
Pump Station #2C
I. DESIGN FLOW:
A. PRESENT FLOW:
TYPE OF UNIT NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
1-BDRM RES. UNIT 0 120 0
2-BDRM RES. UNIT 0 240 0
3-BDRM RES. UNIT 16 360 5,760
BUSINESS (EMPLOYEES) 0 25 0
CHURCHES(SEATS) 0 3 0
RESTAURANTS(SEATS) 0. 40 0
SCHOOL WITH NO
SHOWERS (STUDENTS) 12 0
RETAIL (1,000 SQ. FT.) 0 120 0
population tributary =
Peak hour factor =
B. FUTURE FLOW:
48 TOTAL:
4.32
PEAK:
5,760 GAL/DAY
4.00 GPM
17.27 GPM
TYPE OF UNIT NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
1-BDRM RES. UNIT 0 120 0
2-BDRM RES. UNIT 0 240 0
3-BDRM RES. UNIT - 50 360 18,000
BUSINESS (EMPLOYEES) 0 25 0
CHURCHES(SEATS) ` 0 3 0
RESTAURANTS(SEATS) 0 40 0
SCHOOL WITH NO
SHOWERS (STUDENTS) 12 0
RETAIL (1,000 SQ. FT.) 0 120 0
population tributary = 150 TOTAL:
Peak hour factor = 4.19
PEAK:
18,000 GAL/DAY
12.50 GPM
52.39 GPM
Pump Station #2C
II. SYSTEM CURVES:
FORCEMAIN SIZE: 1 3" SDR21 I.D. = 3.146 INCHES
EQUIVALENT LENGTH =
LOW WATER ELEVATION=
HIGH POINT=
STATIC HEAD=
2690.0 LF
918.16 MSL
969.00 MSL
50.84 FEET
C = 120
C =
150
Q
f
Hf
Hs
TDH
f
Hf
Hs
TDH
VELOCITY
GPM
FT/100FT
FEET
FEET
FEET
FT/100FT
FEET
FEET
FEET
FPS
25
0.216
5.81
50.84
56.65
0.143
3.84
50.84
54.69
1.03
50
0.778
20.94
50.84
71.78
0.515
13.86
50.84
64.70
2.06
75
1.648
44.33
50.84
95.18
1.091
29.34
50.84
80.18
3.10
100
2.806
75.49
50.84
126.33
1.857
49.96
50.84
100.80
4.13
125
4.240
114.06
50.84
164.91
2.806
75.49
50.84
126.33
5.16
150
5.941
159.82
50.84
210.67
3.932
105.77
50.84
156.61
6.19
MIN. PRESENT PUMPING RATE: 17.27 GPM
MIN. FUTURE PUMPING RATE: 52.39 GPM
PUMP SELECTION.
OPERATING CONDITIONS BASED ON C=120 (SEE ATTACHED CURVES):
ONE PUMP ON::. 50 GPM @ 73 FT. TDH
TWO PUMPS ON:. GPM @ ..,; FT. TDH
Pump Station #2C
MINOR LOSSES
ITEM
EQ LENGTH
PER UNIT QTY
EQ LENGTH (feet)
SIZE: 2"
SUCTION PIPE 1
SUCTION 90° BEND 5.17
SUCTION 45° BEND 2.76
DISCHARGE 90° BEND 5.17 3
DISCHARGE PIPE 1 25
GATE VALVE (DIS. SIDE) 1.38 1
CHECK VALVE 17.2 1
TEE (BRANCH FLOW) 10.3 1
0.0
0.0
0.0
15.5
25.0
1.4
17.2
10.3
TOTAL 2"
SIZE: 3"
69.4
SUCTION 90° BEND 4.09 0.0
SUCTION PIPE 1 0.0
DISCHARGE 90° BEND 4.09 1 4.1
DISCHARGE PIPE 1 0.0
CHECK VALVE 25.5 0.0
TEE (BRANCH FLOW) 15.3 0.0
GATE VALVE 2.04 0.0
TOTAL 3" 4.1
TOTAL MINOR LOSSES AS EQ. LENGTH OF 3" 504.0
LENGTH OF 3" FORCEMAIN 2186.0
TOTAL 2690.0
Itants
08
Pump
Size: HPGF/H/X-500
Type: GRINDER-SUBM
Synch speed: 1800 rpm
Curve:
Specific Speeds:
Dimensions:
Temperature: 140 °F
Pressure: --- psi g
Sphere size: --- in
Flow: 50 US gpm
Head: 74.3 ft
Eff:
Power: 5 hp
NPSHr: ft
TE2104.0W04A74,17;M
Shutoff head: 80.1 ft
Shutoff dP: 34.6 psi
Min flow: 5 US gpm
BEP: %
NOL power:
5 hp @ 5 US gpm
Max power:
5 hp @ 5 US gpm
Speed: 1750 rpm
Dia: 9.4375 in
Impeller:
Ns: ---
Nss:
Suction: --- in
Discharge: 2 in
Power: --- hp
Eye area: --- in2
20
1.5
•••
25
,...-0a1911PlitS112
Flow: 50 US gpm
Water
Density: 62.25 lb/ft3
Viscosity: 1.105 cP
NPSHa: --- ft
ATUC''
7.M55L,
Head: 73 ft
Temperature: 60 °F
Vapor pressure: 0.2563 psi a
Atm pressure: 14.7 psi a
11110.611.._ 727.-MITELTEEIRaEZE2SKYin
Consult HYDROMATIC to select a motor for this pump.
50 75
100 125
• • •• •
25 50 75 100 125
••••.•• ••••
150
150
25
Flow Speed Head
US gpm rpm ft
60 1750 72.6
50 1750 74.3
40 1750 75.9
30 1750 77.2
20 1750 78.3
50 75 100
US gpm
Efficiency
Power
hp
5
5
5
5
5
125 150
NPSHr
ft
Dptimize Hydromatic 8
--I.-1- es • • •-•
Page 104
ARY 2001
edes JULY 2000
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U.S. GPM
0 25 50 75 100 125 150 175
M 3/HR
10 20 30 40
The curves reflect maximum performance characteristics without exceeding full load (Nameplate) horsepower.
All pumps have a service factor of 1.2. Operation is recommended in the bounded area with operational point within the
curve limit. Performance curves are based on actual tests with clear water at 70° F. and 1280 feet site elevation.
iqfp
Conditions of Service:
GPM: _ TDH:
Pump Station #2C
III. WETWELL DESIGN:
A. DETERMINE OPERATING VOLUME:
PRESENT:
T=
Qddf =
Q=
30 MINUTES (7.5 TO 30)
4.00 GPM
50 GPM
V = 110.40 GAL.
B. SELECT WETWELL DIMENSIONS:
DIAMETER:1
FEET WETWELL DEPTH =
PRESENT CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
0.75 FEET
930.22
''929 72`
921.60
919.91
919.41
918.91
918.16
915.16
FUTURE:
T=
Qddf =
Q=
V=
30 MINUTES (7.5 TO 30)
12.50 GPM
52.39 GPM
285.52 GAL.
15.06 FEET
FUTURE CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
1.94 FEET
930.22
929.72
921.60
921.10
920.60
920.10
918.16
915.16
DEPTH REQUIRED FOR PUMP PROTECTION:.
PRESENT CONDITIONS CYCLES PER HOUR :
3.00 FEET
2.0
FUTURE CONDITIONS CYCLES PER HOUR : 2.0
C. CHECK FLOTATION:
1. BUOYANCY = SUBMERGED VOLUME X 62.4 PCF:
WETWELL I.D.
WETWELL O.D.
SUBMERGED DEPTH:
BUOYANCY:
2. WEIGHT OF WETWELL:
TOP =
RISER =
BOTTOM =
5 FEET
5.83 FEET
15.23 FEET
25,371 LBS.
9.00 INCHES AND
13.81 FEET @ 1370.00 LBSNF =
8.00 INCHES AND
2,773 LBS.
18,925 LBS.
2,600 LBS.
Pump Station #2C
TOTAL =
FACTOR OF SAFETY =
EXTENDED BASE SLAB IS REQUIRED
BASE SLAB EXTENSION =
HEIGHT OF SOIL =
WET SOIL WT.(50PCF) =
8.0 INCHES
14.56 FEET
9,963 LBS.
24,298 LBS.
0.96
THEN TOTAL RESISTANCE TO UPLIFT = 34,261 LBS.
FACTOR OF SAFETY = 1.35 OK
NO GOOD
Pump Station #2D
I. DESIGN FLOW:
A. PRESENT FLOW:
TYPE OF UNIT NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
1-BDRM RES. UNIT 0 120 0
2-BDRM RES. UNIT 0 240 0
3-BDRM RES. UNIT 25; 360 9,000
BUSINESS (EMPLOYEES) 0 25 0
CHURCHES(SEATS) 0= 3 0
RESTAURANTS(SEATS) '`- 0 40 0
SCHOOL WITH NO
SHOWERS (STUDENTS) 12 0
RETAIL (1,000 SQ. FT.) 0 120 0
population tributary = 75 TOTAL:
Peak hour factor =
B. FUTURE FLOW:
TYPE OF UNIT
1-BDRM RES. UNIT
2-BDRM RES. UNIT
3-BDRM RES. UNIT
BUSINESS (EMPLOYEES)
CHURCHES(SEATS)
RESTAURANTS(SEATS)
SCHOOL WITH NO
SHOWERS (STUDENTS)
RETAIL (1,000 SQ. FT.)
population tributary =
Peak hour factor =
4.28
NO.
PEAK:
9,000 GAL/DAY
6.25 GPM
26.72 GPM
UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
120 0
240 0
360 45,000
25 0
3 0
40 0
375` TOTAL:
4.04
PEAK:
12 0
120 0
45,000 GAL/DAY
31.25 GPM
126.10 GPM
Pump Station #2D
II. SYSTEM CURVES:
FORCEMAIN SIZE: 1 4" SDR21 I.D. = 4.046 INCHES
EQUIVALENT LENGTH =
LOW WATER ELEVATION=
HIGH POINT=
STATIC HEAD=
4321.8 LF
889.07 MSL
958.50 MSL
69.43 FEET
C = 120
C =
150
Q
f
Hf
Hs
TDH
f
Hf
Hs
TDH
VELOCITY
GPM
FT/100FT
FEET
FEET
FEET
FT/100FT
FEET
FEET
FEET
FPS
100
0.824
35.62
69.43
105.05
0.545
23.57
69.43
93.00
2.50
125
1.245
53.82
69.43
123.25
0.824
35.62
69.43
105.05
3.12
150
1.745
75.41
69.43
144.84
1.155
49.90
69.43
119.34
3.74
175
2.321
100.29
69.43
169.73
1.536
66.37
69.43
135.81
4.37
200
2.971
128.40
69.43
197.83
1.966
84.97
69.43
154.40
4.99
250
4.489
194.02
69.43
263.45
2.971
128.40
69.43
197.83
6.24
MIN. PRESENT PUMPING RATE: 26.72 GPM
MIN. FUTURE PUMPING RATE: 126.10 GPM
PUMP SELECTION:.FAIRBANKS MORSE4 5435 MV, 11"°+/-;IMPELLER, 1800 RPM.
OPERATING CONDITIONS BASED ON C=120 (SEE ATTACHED CURVES):
ONE PUMP ON: 125 GPM @ 125 FT. TDH
TWO PUMPS ON: 135 GPM @ FT. TDH
Pump Station #2D
I MINOR LOSSES
EQ LENGTH
PER UNIT QTY
ITEM
SIZE: 4"
SUCTION PIPE 1
SUCTION 90° BEND 10.1
SUCTION 45° BEND 5.37
DISCHARGE 90° BEND 10.1 4
DISCHARGE PIPE 1 25
GATE VALVE (DIS. SIDE) 2.68 1
CHECK VALVE 33.6 1
TEE (BRANCH FLOW) 20.1 1
TOTAL 4"
EQ LENGTH (feet)
0.0
0.0
0.0
40.4
25.0
2.7
33.6
20.1
121.8
SIZE: 6"
SUCTION 90° BEND 15.2 0.0
SUCTION PIPE 1 0.0
DISCHARGE 90° BEND 15.2 0.0
DISCHARGE PIPE 1 0.0
CHECK VALVE 50.5 0.0
TEE (BRANCH FLOW) 30.3 0.0
GATE VALVE 4.04 0.0
TOTAL 6" 0.0
TOTAL MINOR LOSSES AS EQ. LENGTH OF 4" 121.8
LENGTH OF 4" FORCEMAIN 4200.0
TOTAL 4321.8
_
4" 5435
MV
SUBMERSIBLE
1780 RPM
NO. OF VANES
L
SUCTION SIZE
4"
: <
IMPELLER
T4E1 E . <
• 0
INLET AREA
35.65 SQ.IN.
MAX. SPHERE
3"
80 -
70
250
223
60 200
175
50 -
150
40 -1
125
30 100
20 --
UJ
cr
75
50
1-
LJJ
111
s4:;:(.; i;;/VJ Stir Solids -Handling Pumps
Performance
I
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;
i
4-'
I
14.00
" 1
-
1 I--,
A
-
I NPSIIIR ______---
______- I- -----1-
------1
- I
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i
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13.25
:
' I'
I
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;
'
fib-
60
I
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.1
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--...‘,.. - ,-;-_______.ri
19 50
WIT
, 1
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irf100 ---'--
P
.1.
,
P.F
B, .,,
,
-
i ,....., i ---- -----1--------
--------
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. 50 pHP
-
'-- 40 IBI-IP
.opifi
s
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I -
I I ----1,L.-------
1 _ -:-----F
3)€.1°16-tst
IZ
1?-15
,
30 B,,P ------4
i I
rib rf '; i r.
1
1 1
,
•
BHP
, 1 1 ; __J__-_-- --1,
_____+----1--;
14.0011
;
______L____I
T :
1 I'Li.
00 1.
0 100 200 300 400
, •
25 50 75 100
5" 5436
MT, W,
SUBMERS)6LE
178011PM
OF VANES
/ 2
100-
320
)80
80,,,--
240
1/
t /1
SUCTION SIZE / ' 60 - 200
8(/ 1 2
(WO: 8" OR 1/0 1)
/ 1 .--I 160
IMPE tIER i <
I I--
T5 AS • 0 40-
/
11-- 120
INJ-ET AREA
5.05 SQ.IN. /
/ 80
9,0 -
/
MAX. SPHERE
3"
w
w
40
LU
uj
500
500
700
125
s
127
12
rn
2:e3 100 1005 11 GO 1223 U.S. GPM
1
150 175
203 223 230275 M7HR
.
1 2.11 0
.--- ....-
1:
I
15.25 1
---
/
/ *, _ .
/ _ , _._
-
—_-____1
--_—_,- ...---------
.14.50
/
65
,
,/:
1 /
/1
,,/- i
/
/.7
-115-
/
I
-:
113.501 ,/
.•7-0-
—77
1
/ '-'----,
1----
F'!:. ,,)•'-'-
....--- , ....&4
1 ...,;,..; -
__...--/
1., -- -...
-..Tc.'i
/c--_____r----------,
..„1.: /-----_____1_,,,c.------
-----
11,50
•
. I
r______,:
--,
\
-2111-----------,...._1__----------
... --,...-I--- -
---,7,-1-.... -----':-...,
_ .
/
.
5 BHF-I
___r5.t5
..
. ,
/
'
-H-------
-.---------- i
i ---1---4
/ ._...-...------+-------- -.
-4/
____
/
11 .50 1
, --.:-
/
i
/
7 .2-
/
40
80
o_
1
CO
0 400 61,-)0 1205; 2173 23:2
70 107 242
75. P
;,„A•fri
Pump Station #2D
III. WETWELL DESIGN:
A. DETERMINE OPERATING VOLUME:
PRESENT:
T=
Qddf =
Q=
30MINUTES (7.5 TO 30)
6.25 GPM
125 GPM
V = 178.13 GAL.
B. SELECT WETWELL DIMENSIONS:
DIAMETER: I
FEET WETWELL DEPTH =
PRESENT CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
0.84 FEET
:901;50
901 00
92 79
890.91
890.41
889.91
889.07
885.57
DEPTH REQUIRED FOR PUMP PROTECTION:
PRESENT CONDITIONS CYCLES PER HOUR :
FUTURE CONDITIONS CYCLES PER HOUR :
C. CHECK FLOTATION:
1. BUOYANCY = SUBMERGED VOLUME X 62.4 PCF:
WETWELL I.D.
WETWELL O.D.
SUBMERGED DEPTH:
BUOYANCY:
2. WEIGHT OF WETWELL:
TOP =
RISER =
BOTTOM =
6= FEET
7.00 FEET
16.10 FEET
38,662 LBS.
FUTURE:
T=
Qddf =
Q=
V=
20 MINUTES (7.5 TO 30)
31.25 GPM
126.10 GPM
470.12 GAL.
15.93 FEET
FUTURE CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
2.22 FEET
901.50
901.00
892.79
892.29
891.79
891.29
889.07
885.57
350` FEET
2.0
3.0
9.00 INCHES AND
14.68 FEET @ 1910.00 LBSNF =
8.00 INCHES AND
3,876 LBS.
28,044 LBS.
3,850 LBS.
Pump Station #2D
TOTAL =
FACTOR OF SAFETY =
EXTENDED BASE SLAB IS REQUIRED
BASE SLAB EXTENSION =
HEIGHT OF SOIL =
WET SOIL WT.(50PCF) _
8.0 INCHES
15.43 FEET
12,357 LBS.
35,770 LBS.
0.93
THEN TOTAL RESISTANCE TO UPLIFT = 48,127 LBS.
FACTOR OF SAFETY = 1.24 OK
NO GOOD
Pump Station #03A
I. DESIGN FLOW:
A. PRESENT FLOW:
TYPE OF UNIT
1-BDRM RES. UNIT
2-BDRM RES. UNIT
3-BDRM RES. UNIT
BUSINESS (EMPLOYEES)
CHURCHES(SEATS)
RESTAURANTS(SEATS)
SCHOOL WITH NO
SHOWERS (STUDENTS)
RETAIL (1,000 SQ. FT.)
population tributary =
Peak hour factor =
B. FUTURE FLOW:
TYPE OF UNIT
1-BDRM RES. UNIT
2-BDRM RES. UNIT
3-BDRM RES. UNIT
BUSINESS (EMPLOYEES)
CHURCHES(SEATS)
RESTAURANTS(SEATS)
SCHOOL WITH NO
SHOWERS (STUDENTS)
RETAIL (1,000 SQ. FT.)
population tributary =
Peak hour factor =
NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
'0. 120 0
0
73
0
219 TOTAL:
4.13
PEAK:
240
360;
25
3
40
0
26,280
0
0
0
12 0
120 0
26,280 GAL/DAY
18.25 GPM
75.43 GPM
NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
450 TOTAL:
4.00
PEAK:
120
240
360
25
3
40
0
0
54,000
0
0
0
12 0
120 0
54,000 GAL/DAY
37.50 GPM
149.90 GPM
Pump Station #40 3M
1I. SYSTEM CURVES:
FORCEMAIN SIZE: 1 4" SDR21 I.D. = 4.046 INCHES
EQUIVALENT LENGTH =
LOW WATER ELEVATION=
HIGH POINT=
STATIC HEAD=
4128.8 LF
882.99 MSL
980.50 MSL •
97.51 FEET
C = 120
C =
150
Q
f
Hf
Hs
TDH
f
Hf
Hs
TDH
VELOCITY
GPM
FT/100FT
FEET
FEET
FEET
FT/100FT
FEET
FEET
FEET
FPS
100
0.824
34.03
97.51
131.54
0.545
22.52
97.51
120.03
2.50
125
1.245
51.42
97.51
148.93
0.824
34.03
97.51
131.54
3.12
150
1.745
72.04
97.51
169.55
1.155
47.68
97.51
145.19
3.74
175
2.321
95.81
97.51
193.33
1.536
63.41
97.51
160.92
4.37
200
2.971
122.66
97.51
220.17
1.966
81.18
97.51
178.69
4.99
250
4.489
185.35
97.51
282.86
2.971
122.66
97.51
220.17
6.24
MIN. PRESENT PUMPING RATE: 75.43 GPM
MIN. FUTURE PUMPING RATE: 149.90 GPM
PUMP SELECTION: "FAIRBANKS.MORSE4" 5435 MV,11 75" +/ IMPELLER, 1800 RPM,
OPERATING CONDITIONS BASED ON C=120 (SEE ATTACHED CURVES):
ONE PUMP ON:125'GPM @ %150' FT. TDH
TWO PUMPS ON: 13;0` GPM @ FT. TDH
Pump Station #gfj 3A
MINOR LOSSES
ITEM
SIZE: 4"
EQ LENGTH
PER UNIT QTY
SUCTION PIPE 1
SUCTION 90° BEND 10.1
SUCTION 45° BEND 5.37
DISCHARGE 90° BEND 10.1 4
DISCHARGE PIPE 1 25
GATE VALVE (DIS. SIDE) 2.68 1
CHECK VALVE 33.6 1
TEE (BRANCH FLOW) 20.1 1
EQ LENGTH (feet)
0.0
0.0
0.0
40.4
25.0
2.7
33.6
20.1
TOTAL 4"
SIZE: 6"
121.8
SUCTION 90° BEND 15.2 0.0
SUCTION PIPE 1 0.0
DISCHARGE 90° BEND 15.2 0.0
DISCHARGE PIPE 1 0.0
CHECK VALVE 50.5 0.0
TEE (BRANCH FLOW) 30.3 0.0
GATE VALVE 4.04 0.0
TOTAL 6" 0.0
TOTAL MINOR LOSSES AS EQ. LENGTH OF 4" 121.8
LENGTH OF 4" FORCEMAIN 4007.0
TOTAL 4128.8
414
5430 IV&Vd Submersible Solids -Handling Pumps
Performance
4" 5435
MV
SUBMERSIBLE
1780 RPM
NO. OF VANES
2
SUCTION SIZE
4"
IMPELLER
T4E1E
INLET AREA
35.65 SQ.IN.
MAX. SPHERE
3"
TOTAL HEAD
80 —
70 --
60 —
50 —
40 —
30 —
20
U)
cc
w
E-
w
2
0 100 200 300 400
1 I'
500 600
0 25 50 75 100
125 150 175 200 225 250
i1.00
700 800 900 1000 1100
275 iM /HR
5" 5436
MT, W, ID
SUBMERSIBLE
178,0 RPM
NO. OF VANES
SUCTION SIZE/
8" i
(WD:8" OR 0")
IMPS ER
T5 1AS
IN ET AREA
52.05 SQ.IN.
MAX. SPHERE
3"
100-
/80-
60 —
w
w
2
0 40 —
J
r
F. 80
20
320
280
240
200
160
'120
w
w
40
1150
0 400
80
-
800
160
12.10
I ,I/on
�;. `..75BIIIP/
•
' 60 BHP I ,/
tz:'' ----- -y 11.60,' /
f 1
1200 1 i 300 230, e' 2400
i
24I_• f 320 4i3( 1
—I 40
15.25
i 20
I0 0
10
i
LU
tit
I
-T_
a/
65 1
i--' 160
80
/ LL
/l 1j0
11
125BHP
of
/ M`1HR
Pump Station #219 3A
III. WETWELL DESIGN:
A. DETERMINE OPERATING VOLUME:
PRESENT:
T=
Qddf =
Q=
V=
30 MINUTES (7.5 TO 30)
18.25 GPM
125 GPM
467.57 GAL.
B. SELECT WETWELL DIMENSIONS:
DIAMETER:1
FEET WETWELL DEPTH =
PRESENT CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
2.21 FEET
892:50
892 00,
886 70
886.20
885.70
885.20
882.99
879.49
DEPTH REQUIRED FOR PUMP PROTECTION:
PRESENT CONDITIONS CYCLES PER HOUR :
FUTURE CONDITIONS CYCLES PER HOUR :
C. CHECK FLOTATION:
1. BUOYANCY = SUBMERGED VOLUME X 62.4 PCF:
WETWELL I.D. 6. FEET
WETWELL O.D. 7.00 FEET
SUBMERGED DEPTH: 13.18 FEET
BUOYANCY: 31,645 LBS.
2. WEIGHT OF WETWELL:
TOP =
RISER =
BOTTOM =
FUTURE:
T
Qddf =
Q=
V=
15 MINUTES (7.5 TO 30)
37.50 GPM
149.90 GPM
467.57 GAL.
13.01 FEET
FUTURE CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
2.21 FEET
892.50
892.00
886.70
886.20
885.70
885.20
882.99
879.49
3 50' FEET
2.0
4.0
9.00 INCHES AND
11.76 FEET @ 1910.00 LBSNF =
8.00 INCHES AND
3,876 LBS.
22,463 LBS.
3,850 LBS.
Pump Station # 3A
TOTAL =
FACTOR OF SAFETY =
EXTENDED BASE SLAB IS REQUIRED
BASE SLAB EXTENSION =
HEIGHT OF SOIL =
WET SOIL WT.(50PCF) =
8.0 INCHES
12.51 FEET
10,017 LBS.
30,189 LBS.
0.95
THEN TOTAL RESISTANCE TO UPLIFT = 40,206 LBS.
FACTOR OF SAFETY = 1.27 OK
NO GOOD
VI.W:
A. PRESENT FLOW:
TYPE OF UNIT
1-BDRM RES. UNIT
2-BDRM RES. UNIT
3-BDRM RES. UNIT
BUSINESS (EMPLOYEES)
CHURCHES(SEATS)
RESTAURANTS(SEATS)
SCHOOL WITH NO
SHOWERS (STUDENTS)
RETAIL (1,000 SQ. FT.)
population tributary =
Peak hour factor =
B. FUTURE FLOW:
TYPE OF UNIT
1-BDRM RES. UNIT
2-BDRM RES. UNIT
3-BDRM RES. UNIT
BUSINESS (EMPLOYEES)
CHURCHES(SEATS)
RESTAURANTS(SEATS)
SCHOOL WITH NO
SHOWERS (STUDENTS)
RETAIL (1,000 SQ. FT.)
population tributary =
Peak hour factor =
Pump Station #4A
NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
0 120 0
0 240 0
33 360 11,880
0 25 0
0 3 0
0 40 0
300
0
99 TOTAL:
4.24
PEAK:
12 3,600
120 0
15,480 GAL/DAY
10.75 GPM
45.63 GPM
NO. UNIT FLOW TOTAL FLOW
(GAL/DAY/UNIT) (GAL/DAY)
0 120 0
0
150
0
0.
0
0
0
900. TOTAL:
3.83
PEAK:
240
360
25
3
40
0
54,000
0
0
0
12 0
120 0
54,000 GAL/DAY
37.50 GPM
143.59 GPM
Pump Station #4A
II. SYSTEM CURVES:
FORCEMAIN SIZE:1 4" SDR21 I.D. = 4.046 INCHES
EQUIVALENT LENGTH =
LOW WATER ELEVATION=
HIGH POINT=
STATIC HEAD=
Q
GPM
2937.9 LF
872.74 MSL
99.100 MSL
118.26 FEET
C = 120
C = 150
f Hf Hs TDH f Hf Hs TDH
FT/100FT FEET FEET FEET FT/100FT FEET FEET FEET
100
125
150
175
200
250
0.824
1.245
1.745
2.321
2.971
4.489
24.21
36.59
51.26
68.18
87.28
131.89
118.26
118.26
118.26
118.26
118.26
118.26
142.47
154.84
169.52
186.44
205.54
250.15
0.545
0.824
1.155
1.536
1.966
2.971
16.02
24.21
33.92
45.12
57.76
87.28
118.26
118.26
118.26
118.26
118.26
118.26
134.28
142.47
152.18
163.38
176.02
205.54
VELOCITY
FPS
2.50
3.12
3.74
4.37
4.99
6.24
MIN. PRESENT PUMPING RATE: 45.63 GPM
MIN. FUTURE PUMPING RATE: 143.59 GPM
12,Eu
PUMP SELECTION :FAIRBANKS'MORSE 4" 5435 MV, : " +/ IMPELLER, 1800: RPM':
OPERATING CONDITIONS BASED ON C=120 (SEE ATTACHED CURVES):
ONE PUMP ON 1'50_ GPM @ 170` FT. TDH
TWO PUMPS ON:. -I1 O GPM @ 'FT. TDH
Pump Station #4A
MINOR LOSSES
ITEM
SIZE: 4"
EQ LENGTH
PER UNIT QTY
SUCTION PIPE 1
SUCTION 90° BEND 10.1
SUCTION 45° BEND 5.37 3
DISCHARGE 90° BEND 10.1 4
DISCHARGE PIPE 1 25
GATE VALVE (DIS. SIDE) 2.68 1
CHECK VALVE 33.6 1
TEE (BRANCH FLOW) 20.1 1
TOTAL 4"
EQ LENGTH (feet)
0.0
0.0
16.1
40.4
25.0
2.7
33.6
20.1
137.9
SIZE: 6"
SUCTION 90° BEND 15.2 0.0
SUCTION PIPE 1 0.0
DISCHARGE 90° BEND 15.2 0.0
DISCHARGE PIPE 1 0.0
CHECK VALVE 50.5 0.0
TEE (BRANCH FLOW) 30.3 0.0
GATE VALVE 4.04 0.0
TOTAL 6" 0.0
TOTAL MINOR LOSSES AS EQ. LENGTH OF 4" 137.9
LENGTH OF 4" FORCEMAIN 2800.0
TOTAL 2937.9
5430 (Ml&W Subrners!bie Solids -Handling Pumps
Performance
1 30
20
10
4" 5435
MV
SUBMERSIBLE
1780 RPM
NO. OF VANES
2
SUCTION SIZE
4„
IMPELLER
T4E1 E
INLET AREA
35.65 SQ.IN.
MAX. SPHERE
3"
80 —
70 —
60 —
250
225
200
175
50 —
150
40 —
125
30 _l 100
75
20 —i
5
co
w
w
w 111
u1
2 u_
0 100 200 300 400 500 600
700
0 25
50
75
100 125 150
Hi•
50 BHP
63
•
60
40 BHP
30 BHP
800 900 1000
175 200 226.
H
LU
w
U.
100
14.001
7 - D
I .111.00
'oi
a.
w
1100 1200 U.S. GPM
250 275 M3 HR
5" 5436
MT, W, WD
SUBMERSIBL
1780
PM
I, 80—
Ns.OFVANES fI/:
2 !f
SUCTION SIZE
8"
(WD:8" 0 10
IMPELLER
T5D1AS
INLET AREA
52.05 SQ.IN.
MAX. SPH
3"
'715%25
, 6200
J/
0 4
400
80 5
�a0
800
NpSH
1200
/ 32
L-75 !-�'
fir` I/
ff ?175
�c
N75`E;l�P"
60 BHP f'
1160
o_
800
co
U. . GPM
M!HR
a•cc,'
Pump Station #4A
III. WETWELL DESIGN:
A. DETERMINE OPERATING VOLUME:
PRESENT:
T=
Qddf =
Q=
30 MINUTES (7.5 TO 30)
10.75 GPM
150 GPM
V = 299.39 GAL.
B. SELECT WETWELL DIMENSIONS:
DIAMETER: l FEET
WETWELL DEPTH =
PRESENT CONDITIONS:
OPERATING DEPTH:
TOP ELEV =
GROUND
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
1.42 FEET
883.78
883.28
878.23
875.16
874.66
874.16
872.74
869.24
DEPTH REQUIRED FOR PUMP PROTECTION:
PRESENT CONDITIONS CYCLES PER HOUR :
FUTURE CONDITIONS CYCLES PER HOUR :
C. CHECK FLOTATION:
1. BUOYANCY = SUBMERGED VOLUME X 62.4 PCF:
WETWELL I.D.
WETWELL O.D.
SUBMERGED DEPTH:
BUOYANCY:
2. WEIGHT OF WETWELL:
TOP =
RISER =
BOTTOM =
6 FEET
7.00 FEET
14.71 FEET
35,316 LBS.
FUTURE:
T=
Qddf =
Q=
V=
30 MINUTES (7.5 TO 30)
37.50 GPM
150.00 GPM
843.75 GAL.
14.54 FEET
FUTURE CONDITIONS:
OPERATING DEPTH:
TOP ELEV
GROUND =
LOWEST SEWER IN =
LAG PUMP ON =
ALARM =
LEAD PUMP ON =
PUMPS OFF =
BOTTOM =
3.99 FEET
883.78
883.28
878.23
877.73
877.23
876.73
872.74
869.24
3.50 FEET
2.0
2.0
9.00 INCHES AND
13.29 FEET @ 1910.00 LBSNF =
8.00 INCHES AND
3,876 LBS.
25,383 LBS.
3,850 LBS.
Pump Station #4A
TOTAL =
FACTOR OF SAFETY =
EXTENDED BASE SLAB IS REQUIRED
BASE SLAB EXTENSION =
HEIGHT OF SOIL =
WET SOIL WT.(50PCF) =
8.0 INCHES
14.04 FEET
11,241 LBS.
33,109 LBS.
0.94
THEN TOTAL RESISTANCE TO UPLIFT = 44,350 LBS.
FACTOR OF SAFETY = 1.26 OK
NO GOOD
Sta'ti'fth Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Gregory J. Thorpe, Ph.D., Acting Director
JOHN RAY CAMPBELL, MAYOR
TOWN OF HARMONY
POST OFFICE BOX 118
HARMONY, NC 28634
Dear Mr. Campbell:
February 15, 2002
Al�
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Permit No. WQ0020841
Town of Harmony
Harmony Sewer Collection System
Wastewater Collection System Extension
Iredell County
In accordance with your application received December 7, 2001, and additional information received
February 1, 2002, we are forwarding herewith Permit No. WQ0020841, dated February 15, 2002, to the Town of
Harmony for the construction and operation of the subject wastewater collection system extension. This permit
shall be effective from the date of issuance until rescinded and shall be subject to the conditions and limitations as
specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein
by reference.
Please pay particular attention to Permit Condition 3 which requires that the wastewater collection
facilities be properly operated and maintained in accordance with 15A NCAC 2H .0227 or any individual system-
wide collection system permit issued to the Permittee.
Permitting of this project does not constitute an acceptance of any part of the project that does not meet
15A NCAC 2H .0200; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria
adopted February 12, 1996 as applicable; and the Division's Minimum Design Criteria for the Fast -Track
Permitting pf Pump Stations and Force Mains adopted June 1, 2000 as applicable, unless specifically mentioned
herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed
Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as -constructed
project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance
with North Carolina General Statute § 143-215.6A through § 143-215.6C, construction of additional or
replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer
to the licensing board.
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations, permission is hereby granted to the Town of
Harmony for the construction and operation of approxmatel04,094 hneai feet'of 8 inch gravity sewer, and =r
6,220'lmear feet of12 inch gravity sewer, a 120--gallon per nrinute'pump station-(#1), a;120-gallonper mtnute�
pump station (#6), and,a 26S __gallon per:mtnute um =station #7 each' um station equifiped with duplex
pumps, on -site audible and visual high water alarms, and automatically -activated stand-by generators with
automatic reset; as well as a 120=ga11onper minute pump station (#2), andthree-(3) 35=gallon_per minute pump
7.
stations (#3, #4, and #5), all equipped with duplex pumps, on -site audibleandvisual high water alarms; and
portable generator quick -connect receptacles; as well as approximately 2,311 linear feet of 2-inch force main,
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
An Equal Opportunity Affirmative Action Employer
Telephone (919) 733-5083 FAX (919) 715-6048
50% recycled/ 10% post -consumer paper
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT
This permit shall be effective from the date of issuance until rescinded and shall be subject to the following
specified conditions and limitations:
1. This permit shall become voidable unless the wastewater collection facilities are constructed in accordance
with the conditions of this permit; 15A NCAC 2H .0200; the Division of Water Quality's (Division) Gravity
Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design
Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable;
and other supporting materials unless specifically mentioned herein.
2. This permit shall be effective only with respect to the nature and volume of wastes described in the
application and other supporting data.
3. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee
shall maintain compliance with an individual system -wide collection system permit for the operation and
maintenance of these facilities as required by 15A NCAC 2H .0227. If an individual permit is not required,
the following performance criteria shall be met as provided in 15A NCAC 2H .0227:
a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land
or surface waters, and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the
surface water standards in 15A NCAC 2B .0200.
b. A map of the sewer system shall be developed prior to January 1, 2004 and shall be actively
maintained.
.c. An operation and maintenance plan shall be developed and implemented.
d. Pump stations that are not connected to a telemetry system shall be inspected at least three times per
week until July 1, 2000; thereafter, pump stations shall be inspected at least daily, as defined in 15A
NCAC.2B .0503(5), until July 1, 2001; and thereafter, pump stations shall be inspected every day.
Pump stations that are connected to a telemetry system shall be inspected at least once per week.
e. High -priority sewer lines shall be inspected at least once per every six-month period of time.
f. A general observation of the entire sewer system shall be conducted at least once per year.
g. Inspection and maintenance records shall be maintained for a period of at least three years.
h. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with
15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General
Statute § 143-215.1 C.
4. This permit shall not be transferable. In the event there is a desire for the wastewater collection facilities
to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted
to the Division accompanied by documentation from the parties involved, and other supporting materials as
may be appropriate. The approval of this request shall be considered on its merits and may or may not be
approved.
1
SECTION .0400 — SYSTEM -WIDE COLLECTION SYSTEM PERMITTING
15A NCAC 02T .0401 SCOPE
The rules of this Section apply to system -wide collection systems pursuant to G.S. 143-215.9B, where the
Director may issue system -wide permits for collection systems relating to operation and maintenance of
sewers, pump stations, force mains and all appurtenances.
History Note: Authority G.S. 143-215.1(a); 143-215.3(a); 143-215.9B;
Eff. September 1, 2006.
15A NCAC 02T .0402 DEFINITIONS
The following definitions are used in this Section:
(1) "Collection system" means a public or private sewer system, consisting of sewer lines,
force mains, pump stations or any combination thereof that conveys wastewater to a
designated wastewater treatment facility or separately -owned sewer system. For purposes
of permitting, the collection system is considered to be any existing or newly installed
system extension up to the wastewater treatment facility property or point of connection
with a separately -owned sewer system.
(2) "High -priority sewer" means any aerial sewer, sewer contacting surface waters, siphon,
sewer positioned parallel to streambanks that is subject to erosion that undermines or
deteriorates the sewer, or sewer designated as high priority in a Division issued permit
where the sewer does not meet minimum design requirements.
History Note: Authority G.S. 143-215.1(a); 143-215.3(a); 143-215.9B;
Eff. September 1, 2006.
15A NCAC 02T .0403 PERMITTING BY REGULATION
(a) Collection systems having an actual, permitted or Division approved average daily flow less than
200,000 gallons per day are deemed permitted pursuant to Rule .0113 of this Subchapter provided the
system meets the criteria in Rule .0113 of this Subchapter and all specific criteria required in this Rule:
(1) The sewer system is effectively maintained and operated at all times to prevent discharge
to land or surface waters, and to prevent any contravention of groundwater standards or
surface water standards.
(2) A map of the sewer system has been developed and is actively maintained.
(3) An operation and maintenance plan including pump station inspection frequency,
preventative maintenance schedule, spare parts inventory and overflow response has been
developed and implemented.
(4) Pump stations that are not connected to a telemetry system (i.e., remote alai n system)
are inspected by the permittee or its representative every day (i.e., 365 days per year).
Pump stations that are connected to a telemetry system are inspected at least once per
week.
(5) High -priority sewers are inspected by the permittee or its representative at least once
every six -months and inspections are documented.
(6) A general observation by the permittee or its representative of the entire sewer system is
conducted at least once per year.
(7) Overflows and bypasses are reported to the appropriate Division regional office in
accordance with 15A NCAC 02B .0506(a), and public notice is provided as required by
G.S. 143-215.1C.
(8) A Grease Control Program is in place as follows:
(A) For publicly owned collection systems, the Grease Control Program shall
include at least bi-annual distribution of educational materials for both
commercial and residential users and the legal means to require grease
interceptors for new construction and retrofit, if necessary, of grease interceptors
at existing establishments. The plan shall also include legal means for
_inspections of the grease interceptors, enforcement for violators and the legal
means to control grease entering the system from other public and private
satellite sewer systems.
(B) For privately owned collection systems, the Grease Control Program shall
include at least bi-annual distribution of grease education materials to users of
the collection system by the permittee or its representative.
(C) Grease education materials shall be distributed more often than required in
Parts (A) and (B) of this Subparagraph if necessary to prevent grease -related
sanitary sewer overflows.
(9) Right-of-ways and easements are maintained in the full easement width for personnel
and equipment accessibility.
(10) Documentation shall be kept for Subparagraphs (a)(1) through (a)(9) of this Rule for a
minimum of three years with exception of the map, which shall be maintained for the life
of the system.
(b) Private collection systems on a single property serving an industrial facility where the domestic
wastewater contribution is less than 200,000 gallons per day shall be deemed permitted.
(c) The Director may determine that a collection system should not be deemed to be permitted in
accordance with this Rule and Rule .0113 of this Subchapter. This determination shall be made in
accordance with Rule .0113(e) of this Subchapter.
History Note: Authority G.S. 143-215.1(a); 143-215.3(a); 143-215.9B;
Eff. September 1, 2006.
15A NCAC 02T .0404 MULTIPLE COLLECTION SYSTEMS UNDER COMMON
OWNERSHIP
If a public entity owns multiple but separate collection systems (i.e., tributary to separate plants) and any
one is subject to an individual permit, all collection systems shall be covered under one permit. This shall
not be applicable to public utilities authorized to operate by the North Carolina Utilities Commission who
own several individual systems within the state.
History Note: Authority G.S. 143-215.1(a); 143-215.3(a); 143-215.9B;
Eff. September 1, 2006.
15A NCAC 02T .0405 IMPLEMENTATION
(a) Permit applications for the initial issuance of a collection system permit shall be completed and
submitted to the Division within 60 days of the collection system owner's certified mail receipt of the
Division's request for application submittal. Permit renewal requests shall be submitted to the Director at
least 180 days prior to expiration, unless the permit has been revoked in accordance with 15A NCAC 02T
.0110. All applications must be submitted in duplicate, completed on official forms, and fully executed.
(b) Collection systems subject to an individual permit shall comply with the standards in Rule .0403 of this
Section until such time as their individual permit is issued.
History Note: Authority G.S. 143-215.1(a); 143-215.3(a); 143-215.9B;
Eff September 1, 2006.