Loading...
HomeMy WebLinkAboutWQ0001492_Renewal Application_20210302Initial Review Reviewer Thornburg, Nathaniel Is this submittal an application? (Excluding additional information.)* r Yes r No Permit Number (IR)* WQ0001492 Applicant/Permittee Occidental Chemical Corporation Applicant/Permittee Address 5 Greenway Plaza, Ste 110, Houston, TX77046 Is the owner in BIMS? r Yes r No Is the facility in BIMS? r Yes r No Owner Type Organization Facility Name Elementis Chromium Castle Hayne Manufacturing Facility County New Hanover Fee Category Major Is this a complete application?* c Yes r No Signature Authority Signature Authority Title Signature Authority Email Document Type (if non -application) Email Notifications Does this need review bythe hydrogeologist?* r Yes r No Regional Office CO Reviewer Admin Reviewer Fee Amount $0 Complete App Date 03/02/2021 Below list any additional email address that need notification about a new project. Email Address Comments to be added to email notfication Comments for Kendall Comments for RO Comments for Reviewer Comments for Applicant Submittal Form Project Contact Information Rease provide information on the person to be contacted by N B Staff regarding electronic receipt, another correspondence. ittal, confirmation of iptd othd .......................................................... ronc su_ - Name * Scott Drury Email Address* sdrury@harthickman.com Project Information ........ ......... ....................................................................................................................................... . Application/Document Type* r New (Fee Req ui red) r Modification - Major (Fee Required) r Renewal with Major Modification (Fee Required) r Annual Report r Additional Information r Other Phone Number* 9194140750 O Modification - Minor G Renewal C GW-59, NDMR, NDMLR, NDAR-1, NDAR-2 r Residual Annual Report r Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. https://edocs.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Permit Type:* r Wastewater Irrigation r High -Rate Infiltration r Other Wastewater r Reclaimed Water r Closed -Loop Recycle r Residuals r Single -Family Residence Wastewater r Other Irrigation Permit Number:* WQ0001492 Has Current Existing permt number Applicant/Permittee * Occidental Chemical Corporation Applicant/Permittee Address* 5 Greenway Plaza, Ste 110, Houston, TX77046 Facility Name * Elementis Chromium Castle Hayne Manufacturing Facility Please provide comments/notes on your current submittal below. Three hard copies of the permit renewal application package are also being submitted via FedEx. At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here.* (Application Form Engineering Rans, Specifications, Calculations, Etc.) SDR Permit WQ0001492 Renewal Application - Elementis 9.28M6 Chromium Castle Hayne Manufacturing Facility.pdf Upload only 1 FLFdocurrent (less than 250 W). Miltiple docurrents mist be corrbined into one RJFfile unless file is larger than upload lint. * V By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non - Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature Scab! Drt►,�� Submission Date 3/2/2021 Surface Disposal of Residuals Permit Renewal Application Occidental Chemical Corporation Permit No. WQ0001492 Elementis Chromium Castle Hayne Manufacturing Facility Castle Hayne, North Carolina H&H Job No. OXY-004 March 2, 2021 �q hart hickman SMARTER ENVIRONMENTAL SOLUTIONS #C-1269 Engineering #C-245 Geology 2923 South Tryon Street, Suite 100 3921 Sunset Ridge Rd, Suite 301 Charlotte, NC 28203 Ralcigh, NC 27607 www.harthirkman.cum 704.586.0007 main 919.847.4241 main hart hickman SMARTER ENVIRONMENTAL SOLUTIONS Via FedEx March 2, 2021 NC Department of Environmental Quality Division of Water Resources — Water Quality Permitting Section Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: SDR Permit Renewal Application Occidental Chemical Corporation Permit No. WQ0001492 Elementis Chromium Castle Hayne Manufacturing Facility Castle Hayne, North Carolina H&H Project No. OXY-004 Dear Sir or Madam: On behalf of Occidental Chemical Corporation (Occidental), Hart & Hickman, PC (H&H) is providing three copies of a Surface Disposal of Residuals (SDR) Permit Renewal Application package for the Elementis Chromium Castle Hayne Manufacturing Facility located in Castle Hayne, New Hanover County, NC (Permit No. WQ0000537). The SDR permit holder is the property owner Occidental, and Elementis Chromium operates the Elementis Chromium Castle Hayne Manufacturing Facility. The Elementis Chromium Castle Hayne Manufacturing Facility's wastewater treatment plant (WWTP) generates residual solids that are currently disposed in an approximately 170 acre former limestone quarry (the Quarry or the disposal unit) which is divided into two sections. The Quarry sections are identified as Quarry Section #1 and Quarry Section #2. The WWTP is operated under Elementis Chromium's National Pollutant Discharge Elimination System (NPDES) Permit No. NC0003875. This renewal application is for continued operation of the Quarry for residual solids disposal. In addition to the enclosed Surface Disposal of Residuals Form: SDR 06-16 and Residual Source Certification Form: RSC 06-16, the following items are included in the enclosed permit renewal application package: • A copy of this cover letter • Site Map (Attachment A) • Operation and Maintenance Plan (Attachment B) • Residuals Source Generation Facility Information (Attachment C) ■ Site Topographic and Vicinity Maps 2923 South Tryon Street, Suite 100 3921 Sunset Ridge Rd, Suite 301 Charlotte, NC 28203 Raleigh, NC 27607 www.harthickman.com 704.586,0007 main 919.847A241 main Division of Water Resources March 2, 2021 Page 2 ■ Process Flow Narrative ■ Quantitative Justification for Residuals Production Rate ■ Sampling Plan Residuals Quality Information (Attachment D) ■ Laboratory Analytical Reports For the renewed permit, Occidental is not requesting any changes to the conditions of the current permit. If you have any questions or need additional information, please contact us at (704) 586-0007. Sincerely, Hart & Hickman, PC Scott Drury, PE Project Manager Enclosures (Three Copies of the Permit Renewal Package) Steve Hart, PG Principal cc: Dr. Morella Sanchez -King, PhD, PE, DWR (via email) Teresa Jordan, PE, Glenn Springs Holdings (via email) Matt Hamburg, Elementis Chromium (via email) Sean Coury, PE, Coury Science & Engineering (via email) hart ` hickman SMARTER ENVIRONMENTAL SOLUTIONS S:A_ A -Master Projects\Oxychem\Quarry\Quarry Permit InfoA2021 SDR Permit Renewal\Permit Renewal Cover Letter.docx State of North Carolina DWR Department of Environmental Quality Division of Water Resources DlvWon of Water Resources 15A NCAC 02T .1100 — SURFACE DISPOSAL OF RESIDUALS FORM: SDR 11-15 I. APPLICANT INFORMATION: 1. Applicant's name: Occidental Chemical Corporation Applicant type: ❑ Individual ® Corporation ❑ General Partnership ❑ Privately -Owned Public Utility ❑ Federal ❑ State ❑ Municipal ❑ County Signature authority's name per 15A NCAC 02T .0106: Juan Somoano Title: Vice President Applicant's mailing address: 5 Greenwav Plaza., Ste 110 City: Houston State: TX Zip: 77046-0521 Telephone number: 713 215-7473 Email Address: Juan somoanoaa,oxy.com 2. Consultant's name: Steve Hart License Number (for P.E.): N/A Affiliation: ❑ On Staff ® Retained (Firm: Hart & Hickman, PC) Consultant's mailing address: 2923 South Tryon St, Ste 100 City: Charlotte State: NC Zip: 28203- Telephone number: (704) 586-0007 Email Address: shartaa,harthickman.com 3. Soil Scientist's name: N/A License Number: Affiliation: ❑ N/A ❑ On Staff ❑ Retained (Firm: ) Soil Scientist's mailing address: City: State: Zip: - Telephone number: (_) ; Email Address: 4. Fee submitted: $0.00 (See Instruction B) II. PERMIT INFORMATION: 1. Application is for (check all that apply): ❑ new, ❑ modified, ® renewed permit 2. If this application is being submitted to renew or modify an existing permit, provide the following: Permit number: W00001492 Date of most -recently issued permit: 09/01/2016 Date of most -recently certified Attachment A (if different than the permit): Date of most -recently certified Attachment B (if different than the permit): III. FACILITY INFORMATION: 1. Name of residuals disposal facility: Elementis Chromium Castle Havne Manufacturing Facility City: Castle Hayne State: NC Zip: 28429- Coordinates: Latitude: 34' 22' 22" Longitude: 77' 51' 27" Datum: WGS84 Level of accuracy: I Method of measurement: Goog�le Earth County where facility is located: New Hanover FORM: SDR 06-16 Page 1 of 3 2. Facility contact (person familiar with residuals preparation/disposal): Name: Matt Hambure Title: Plant Manaaer Mailing address: 5408 Holly Shelter Rd City: Castle Hayne State: NC Zip: 28429- Telephone number: 9( 10) 675-7204 E-mail address: matt.hamburena,elementis.com IV. PROJECT INFORMATION (This section is not required for permit renewal without modification): 1. If project disturbs more than one acre, provide date when an erosion and sedimentation control plan was submitted to the Division of Land Resources for approval: 2. If project includes any stream or wetland crossings, provide date when Nationwide 12 or 404 permit was submitted for approval: 3. Provide buffers used to maintain compliance with any applicable river basin rules in 15A NCAC 2B .0200 (e.g., Neuse River basin buffer rules): 3. Estimated volume of residuals to be disposed at the facility: (dry tons/year). 4. 100-year flood elevation feet mean sea level. Source: 5. Specify whether the surface disposal unit(s) located: a. within the 100-year floodplain? ❑ yes or ❑ no b. in a seismic impact zone? ❑ yes or ❑ no c. less than 60 meters from a fault that has displacement in Holocene time? ❑ yes or ❑ no d. within an unstable area? ❑ yes or ❑ no 6. Does the surface disposal unit(s) restrict base flood (100-year flood) flow? ❑ yes or ❑ no 7. Please provide a description of the surface disposal unit(s) (e.g. lagoons, monofil, etc.): 8. Depth of the seasonal high water table: feet. 9. Vertical distance between bottom of the disposal unit to the seasonal high water table: feet. The Division requires a minimum of three (3) foot separation. 10. Explain how access to the treatment and disposal units, by both human and animals, will be controlled: 11. Describe how runoff will be collected and disposed (The runoff collection system must have the capacity to handle runoff from a 24-hour, 25-year storm event): 12. Describe the liner for the proposed or existing disposal unit (Attach all construction and design specifications): 13. Describe the leachate collection or decanting system for the disposal unit (Attach all construction and design specifications): V. RESIDUALS SOURCE INFORMATION: (Required for all new, renewed, or modified residuals source) Complete and submit the attached Residuals Source Certification and all associated documentation El Residuals Source Certification FORM: SDR 06-16 Page 2 of 3 Professional Engineer's Certification: (Application Involving New or Changes to Treatment or Surface Disposal Units) attest that this application for has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. North Carolina Professional Engineer's Seal, Signature, and Date: Applicant's Certification: The applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees under Rule 15A NCAC 02T .0105. ® Yes ❑ No, Explain; r, Juan Somoano Vice President, Occidental Chemical Corporation (Signature Authority's Name — PLEASE PRINT) (Title) attest that this application for _Elementis Chromium Castle Hayne Manufacturing Facility (Facility Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that the Division of Water Resources may not conduct a technical review of this program and approval does not constitute a variance to any rules or statutes unless specifically granted in the permit. Further, any discharge of residuals to surface waters or the land will result in an immediate enforcement action, which may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with North Carolina General Statutes §143-215.6A and §143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. Juan P Signature: Digitally signed by: Juan P Somoano Somoano DN: CN = Juan P Somoano email = juat-semeaA Date: 2021.03.02 09:04:29-06'00' FORM: SDR 06-16 Page 3 of 3 State of North Carolina Department of Environmental Quality Division of Water Resources Division of Watef Resources RESIDUALS SOURCE CERTIFICATION INSTRUCTIONS FOR FORM: RSC 06-16 Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation For more information, visit the Water Quality Permitting Section's Non -Discharge Permitting Unit General — This certification provides detailed information of residuals source generating facility and its residuals quality for land application, distribution, or disposal in accordance with 15A NCAC 02T .1100. Do not submit this certification for review without a corresponding application form (FORM: RLAP 11-15, FORM: DCAR 11-15, or FORM: SDR 11-15). Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed below. A. Residuals Source Certification (FORM: RSC 11-15): ® Submit the completed and appropriately executed Residuals Source Certification (FORM: RSC 11-15) form. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® For new or renewed permits, submit a separate certification for each source facility. ❑ For modified permits, submit a separate certification for only those facilities that are affected by the proposed modification. ® Complete the residuals source facility summary page. List all new, renewed, or modified facilities. B. Residuals Source -Generating Facility Information: ® For each source facility, attach the following: ® Vicinity map - A vicinity map that shows the location of the facility and meets all of the criteria in the "Map Guidance for Residuals Land Application Permits ® Process flow diagram and/or narrative - A detailed narrative and/or process flow diagram that describes how the residuals are to be generated, treated, processed, and stored at the facility. ® Quantitative justification for residuals production rate - A quantitative justification for the value provided in Item I. 8. Ensure that the amount of residuals listed is the maximum amount expected to be generated by the facility for the life of the permit. In addition, ensure that this amount is equivalent to that which is actually to be land applied, distributed, and/or disposed, including any chemicals, amendments, or other additives that are added to the residuals during processing. ® Sampling plan - A detailed sampling plan for the residuals source -generating facility. Ensure that the plan identifies sampling points, sampling frequency, sample type, as well as the Division -certified laboratory to be used. In addition, ensure that the plan details how the facility and/or the residuals are monitored for any applicable pathogen reduction and vector attraction reduction requirements. Note that all sampling and monitoring must be completed on the residuals as they are to be land applied, distributed, and/or disposed. C. Residuals Quality Information: ® For each source facility, attach the following: ® Laboratory analytical reports and operational data - reports for all laboratory analyses used to complete this certification. ❑ Documentation that the facility complies and/or the residuals comply with any applicable pathogen reduction and vector attraction reduction requirements. ❑ For new facility that may have not yet been constructed and analytical results of residuals cannot be obtained, please attach analytical results of residuals generated from a similar facility along with the description of similarities of the two facilities. INSTRUCTIONS FOR FORM: RSC 06-16 Page 1 of 1 RESIDUALS SOURCE FACILITY SUMMARY Applicant's name: Occidental Chemical Corporation Status Code a Facility Permit Holder Facility Name County Permit Number Maximum Dry Tons Per Year Current b Proposed R Occidental Chemical Corporation Elementis Chromium Castle Ha ne Manufacturing Facility New Hanover SDR: WQ0000537 171,000 171,000 a Status Code for source facility are: ♦ N (New) ♦ R (Renewed) ♦ M (Modified) ♦ D (Deleted) b The amount of residuals currently permitted for distribution, land application, or disposal (i.e, not applicable to new facility). SUMMARY FOR FORM: RSC 06-16 Page 1 State of North Carolina Department of Environmental Quality _DWRDivision of Water Resources IV IV RivKion of Water Resaufces RESIDUALS SOURCE CERTIFICATION FORM: RSC 06-16 I. RESIDUALS SOURCE -GENERATING FACILITY INFORMATION (See Instruction B.): 1. Facility Name: Elementis Chromium Castle Hayne Manufacturing Facility 2. Facility permit holder is: ❑ Federal, ❑ State, ❑ Local Government, or ® Private. Facility permit issued by: ® Div. of Water Resources, ❑ Div. of Environmental Health, or ❑ Other (explain: ). 3. Facility contact person and title: Matt Hamburg?, Plant Manager Complete mailing address: 5408 Holly Shelter Rd City: Castle Hayne State: NC Zip: 28429- Telephone number: 910 675-7204 E-mail address: matt.hamburjz@elementis.com 4. Facility physical address: 5408 Holly Shelter Rd City: Castle Hayne State: NC Zip: 28429- Coordinates: Latitude: 34 22' 22" Longitude: 77. 51' 27" Datum: WOS84 Level of accuracy: lm Method of measurement: Google Earth 5. Purpose of the facility: ❑ treatment of municipal wastewater, ❑ treatment of 100% domestic wastewater, ❑ treatment of potable water, ® treatment of 100% industrial wastewater, ❑ treatment of industrial wastewater mixed with domestic wastewater, (approximate percentages: % industrial and % domestic) ❑ other (explain: ). 6. Does the facility have an approved pretreatment program: ❑ Yes ® No 7. Facility permitted/design flow: 0.785 MGD and facility average daily flow: MGD 8. Average amount of residuals being generated at this facility 100,000 dry tons per year. 9. Specify the following regarding treatment and storage volumes available at the facility: Type and volume of residuals treatment: Type and volume of residuals storage (i.e., outside of residuals treatment units): II. RESIDUALS QUALITY INFORMATION (See Instruction C.): 1. Specify if residuals are regulated under: ❑ 40 CFR Part 503 or ® 40 CFR Part 257. Note: Only residuals that are generated during domestic/municipal wastewater treatment processes are regulated under 40 CFR Part 503, otherwise, the residuals are regulated under 40 CFR Part 257. 2. Specify if residuals are defined under 15A NCAC 02T.1102(6) as: ❑ Biological ® Non -Biological Note: Biological residuals are residuals that have been generated during the treatment of domestic wastewater, animal processing wastewater, or the biological treatment of industrial wastewater (biological treatment is a system that utilizes biological processes including lagoons, activated sludge systems, extended aeration systems, and fixed film systems). FORM: RSC 06-16 Pagel of 5 3. Hazardous Waste Determination: Complete the following to demonstrate that the residuals are non -hazardous under RCRA: (Note - this item does not have to be completed for facilities that are less than 0.5 MGD in design flow that treat 100% non -municipal, domestic wastewater only) a. Are the residuals listed in 40 CFR §261.31-§261.33: ❑ yes ® no. If yes, list the number(s): b. Specify whether or not the residuals exhibit any of the characteristics defined by 40 CFR §261.21- 261.24: ❑ yes ® no. Fill in the following tables with the results of the latest toxicity characteristic leaching procedure (TCLP) analysis as well as those for corrosivity, ignitability, and reactivity: Laboratory: Environmental Chemists, Inc. and Date of analysis: 08/25-27/2020 Passed corrosivity test: ® yes ❑ no. pH: s.u. (2 < pH < 12.5) Passed ignitability test: ® yes ❑ no. Flashpoint: OF (> 140°F) Passed reactivity test: ® yes ❑no. HCN: mg/kg (<250) & H2S: mg/kg (<500) TCLP Parameter Limit (Mg/1) Result (mg/1) TCLP Parameter Limit (Mg/1) Result (Mg/1) Arsenic 5.0 <1.0 Hexachlorobenzene 0.13 <0.05 Barium 100.0 <1.0 Hexachloro-1,3-Butadiene 0.5 <0.05 Benzene 0.5 <0.01 Hexachloroethane 3.0 <0.05 Cadmium 1.0 <1.0 Lead 5.0 <1.0 Carbon Tetrachloride 0.5 <0.01 Lindane 0.4 <0.0005 Chlordane 0.03 <0.02 Mercury 0.2 <0.0002 Chlorobenzene 100.0 <0.01 Methoxychlor 10.0 <0.0005 Chloroform 6.0 <0.01 Methyl Ethyl Ketone 200.0 <0.05 Chromium 5.0 <1.0 Nitrobenzene 2.0 <0.05 m-Cresol 200.0 <0.05 Pentachlorophenol 100.0 <0.25 o-Cresol 200.0 <0.05 Pyridine 5.0 <0.05 p-Cresol 200.0 <0.05 Selenium 1.0 <1.0 Cresol 200.0 <0.05 Silver 5.0 <1.0 2,4-D 10.0 <0.003 Tetrachloroethylene 0.7 <0.01 1,4-Dichlorobenzene 7.5 <0.05 Toxaphene 0.5 <0.05 1,2-Dichloroethane 0.5 <0.01 Trichloroethylene 0.5 <0.01 i,l-Dichloroethylene 0.7 <0.01 2,4,5-Trichlorophenol 400.0 <0.05 2,4-Dinitrotoluene 0.13 <0.05 2,4,6-Trichlorophenol 2.0 <0.05 Endrin 0.02 <0.0005 2,4,5-TP (Silvex) 1.0 <0.003 Heptachlor and its Hydroxide 0.008 <0.0005 Vinyl Chloride 0.2 <0.01 FORM: RSC 06-16 Page 2 of 5 4. Metals Determination: Complete one of the following tables (i.e., as applicable) to demonstrate that the residuals do not violate the ceiling concentrations for metals regulated under 15A NCAC 02T .1105. a. For DistributionlLand Application: Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following metal parameters: Laboratory: and Date of analysis:. Parameter Ceiling Concentration Limits (ClassA & ClassB) (mg/kg) Monthly Average Concentration Limits (Class A Only) (mg/kg) Result (mglkg) Arsenic 75 41 Cadmium 85 39 Copper 4,300 1,500 Lead 840 300 Mercury 57 17 Molybdenum 75 n/a Nickel 420 420 Selenium 100 100 Zinc 7,500 2,800 b. For Surface Disposal Unit (landfill) Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following metal parameters: Laboratory: Environmental Chemists. Inc. and Date of analysis: 01/12/2021 Distance from Disposal Unit to Boundary to Closest Property Line (meters, check one) Arsenic (mg/kg) Chromium (mg/kg) Nickel (mg/kg) ❑ > 0 but < 25 30 200 210 ® > 25 but < 50 34 220 240 ❑ >_ 50 but < 75 39 260 270 ❑ >_ 75 but < 100 46 300 320 ❑ > 100 but < 125 53 360 390 ❑ > 125 62 450 420 Result (mglkg) <4.21 13,100 126 FORM: RSC 06-16 Page 3 of 5 5. Nutrient/Micronutrient Determination: Complete the following: a. Total solids: %. b. Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following nutrient and micronutrient parameters: Laboratory: and Date of analysis: Parameter Result (mg/kg) Aluminum N/A Ammonia -Nitrogen N/A Calcium N/A Magnesium N/A Nitrate -Nitrite Nitrogen N/A pH (Standard Unit) N/A Phosphorus N/A Potassium N/A Sodium N/A Total Kjeldahl Nitrogen N/A c. Using the results listed in Item II. 5b. above, calculate the sodium adsorption ration (SAR): [Note: If residuals contain SAR of 10 or higher, the applicant shall obtain recommendations from the local Cooperative Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, a North Carolina Licensed Soil Scientist, or an agronomist, prior to land application of residuals. The recommendations shall address the sodium application rate, soil amendments (e.g., gypsum, etc.), or a mechanism for maintaining site integrity and conditions conducive to crop growth]. d. Specify the mineralization rate to be used in calculating the plant available nitrogen (PAN) of the residuals: %. This rate is a (check one): ❑ default value, or ❑ actually established. If the residuals are not generated from the treatment of municipal or domestic wastewater, explain or provide technical justification as to why the selected default value is appropriate to be applied to these residuals: e. Calculate the PAN for the residuals (i.e., on a dry weight basis) and fill the results in the following table: Application Method First (1") Year PAN Five -Year Maximum Adjusted PAN (mglk8) (mglkg) Surface N/A N/A Injection/Incorporation N/A N/A 6. Other Pollutants Determination: Specify whether or not there are any other pollutants of concern in the residuals and provide the results of the latest analyses: There are no other known pollutants of concern FORM: RSC 06-16 Page 4 of 5 7. Pathogen Reduction: Per 15A NCAC 02T.1 106, specify how residuals will meet the pathogen reduction requirements: a. For Distribution/Land Application of Class A or Eauivalent. ❑ A fecal coliform density that is demonstrated to be less than 1,000 MPN per gram of total dry solids, or ❑ A salmonella sp. density that is demonstration to be less than 3 MPN per 4 grams of total dry solids. AND one of the followings (except for non -biological residuals): ❑ Alternative 1 [15A NCAC 02T.I 106(b)(3)(A)] - Time/Temperature Compliance. ❑ Alternative 2 [15A NCAC 02T.1106(b)(3)(B)] - Alkaline Treatment. ❑ Alternative 3 [15A NCAC 02T.I 106(b)(3)(C)] - Prior Testing for Enteric Virus/Viable Helminth Ova. ❑ Alternative 4 [15A NCAC 02T.I 106(b)(3)(D)] - No Prior Testing for Enteric Virus/Viable Helminth Ova. ❑ Alternative 5 [ 15A NCAC 02T.I 106(b)(3)(E)-(K)] - Process to Further Reduce Pathogens (PFRP). Specify one: ❑ composting, ❑ heat drying, ❑ heat treatment, ❑ thermophilic aerobic digestion, ❑ beta ray irradiation, ❑ gamma ray irradiation, or ❑ pasteurization. b. For Land Application of Class B: ❑ Alternative 1 [15A NCAC 02T.1106(c)(1)] -Fecal Coliform Density Demonstration. ❑ Alternative 2 [15A NCAC 02T. I 106(c)(2)] - Process to Significantly Reduce Pathogens (PSRP). Specify one: ❑ aerobic digestion, ❑ air drying, ❑ anaerobic digestion, ❑ composting, or ❑ lime stabilization. c. For Surface Disposal: ❑ Select One of the Class A or Equivalent Pathogen Reduction Alternatives in Item II. 7a. above. ❑ Select One of the Class B or Equivalent Pathogen Reduction Alternatives in Item II. 7b. above. ❑ Exempt -If Daily Cover Alternative is chosen in Item I1.8. below [15A NCAC 02T.1106(a)(2)]. ® Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution. 8. Vector Attraction Reduction (VAR): Per 15A NCAC 02T.1107, specify how residuals will meet the VAR requirements: ❑ Alternative 1 [ 15A NCAC 02T. 1107(a)(1)] - 38% Volatile Solids Reduction (Aerobic/Anaerobic Digestion). ❑ Alternative 2 [15A NCAC 02T.I 107(a)(2)] - 40-Day Bench Scale Test (Anaerobic Digestion). ❑ Alternative 3 [15A NCAC 02T.I 107(a)(3)] - 30-Day Bench Scale Test (Aerobic Digestion). ❑ Alternative 4 [15A NCAC 02T. 1107(a)(4)] - Specific Oxygen Uptake Rate Test (Aerobic Digestion). ❑ Alternative 5 [15A NCAC 02T.1107(a)(5)] - 14-Day Aerobic Processes. ❑ Alternative 6 [15A NCAC 02T.1107(a)(6)] - Alkaline Stabilization. ❑ Alternative 7 [15A NCAC 02T.1107(a)(7)] - Drying of Stabilized Residuals. ❑ Alternative 8 [15A NCAC 02T.1107(a)(8)] - Drying of Unstabilized Residuals. ❑ Alternative 9 [15A NCAC 02T.I 107(a)(9)] - Injection. ❑ Alternative 10 [15A NCAC 02T.I107(a)(10)] - Incorporation. ❑ Alternative for Surface Disposal Units Only - Soil/Other Material Cover [15A NCAC 02T.1107(b)(2)]. ❑ Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution. Note: For animal processing residuals, only alternatives 9 or 10 may be chosen due to the nuisance conditions that typically occur when these residuals are applied and left on the land surface. FORM: RSC 06-16 Page 5 of 5 Attachment A Site Map IN hart hickP' an SMAFnR FNVIRANMENTAa 5OLUTIONS NORTHEAST CAPE FEAR RIVER - _ 7- STURGEON ,CREEK RIVE \ t `� MW-20/CPW-- 10S RSwAMP / \ MW-9/CI MW-10/CPW-10D I MW-3/CPW-15Se MARTIN-MARIETTA W-15/CPW-15D' I 1 /: � � AGGREGATES PROPERTY /Q 1 I�MW-14/CPW-14D / /./ MW-2/CPW-14S / fr j � L ( / / �- QUARRY SECTION #2 /r APPROXIMATE 0 600 1,200 SCALE IN FEET BMW-19/cPW-9s-:: \\ \ 11 - \ STCgPFF� ,. MW-18/CPW _8S Z'\ MW-8/CPW-8DR _ QUARRY SECTION #1 APPROXIMATELY 97 ACRES o j Z APPROXIMATELY 70 ACRES Kil MW-27/CPW-7D �rMw-17/cPwasn STUROGEON CREEK \ , \ "'- f� r MW-28ICPW-12S 4ts MW-12CPW-12D W-13/CPW-13D l - / ��, / ,ELEMEN 1VITIS �HROI CANAL `\ �BbMW-1/CPW-13S _ — — = J /f PLANTPF \ — / c .` - _ _ _ _ \ pR 5 �✓ F MARTIN- IETTA / w...... - �--a:: J. ✓F AGGREGAT PROPERTY MARTIN-MARIETTA AGGREGATES PROPERTY LEGEND PROPERTY LINE SURFACE WATER FEATURE - - - - - - - QUARRY LIMITS (RESIDUALS SURFACE DISPOSAL UNITS) — — — — COMPLIANCE BOUNDARY — — — REVIEW BOUNDARY ^^^^^^^^^^^^* RAILROAD TRACKS UPPER AQUIFER (SHALLOW) MONITOR WELL o LOWER AQUIFER (DEEP) MONITOR WELL 0 I M CLOSeD FORMER /LAGOON / a7 GENERATION Ee� WELL IDENTIFICATION LIST SDR PERMIT ID FACILITY ID MW-1 CPW-13S MW-2 CPW-14S MW-3 CPW-15S MW-8 CPW-8DR MW-9 CPW-9D MW-10 CPW-1OD MW-11 CPW-15 MW-12 CPW-12D MW-13 CPW-13D MW-14 CPW-14D MW-15 CPW-15D MW-16 CPW-6S MW-17 CPW-7S MW-18 CPW-8S MW-19 CPW-9s MW-20 CPW-10S MW-21 CPW-5S MW-22 CPW-2D MW-23 CPW-3D MW-24 CPW-4D MW-25 CPW-5D MW-26 CPW-6D MW-27 CPW-7D MW-28 CPW-125 16/CPW-6D RIVFR'svv / f R SWAMP PPMW-21/CPW-5S" / MW-24 O /C R. R. RIW W-11/CPW-1S LCW-lS W- LCW-1 D MI-3D— - do NOTES 1. OCCIDENTAL CHEMICAL CORPORATION IS THE CURRENT SURFACE DISPOSAL OF RESIDUAL SOLIDS (SDRS) PERMIT HOLDER AND SITE PROPERTY OWNER. ELEMENTIS CHROMIUM OWNS AND OPERATES THE CHROMIUM MANUFACTURING FACILITY VWVTP WHICH GENERATES RESIDUAL SOLIDS PLACED IN THE QUARRY. 2. THERE ARE NO APPLICABLE STRUCTURES, FACILITIES, OR FEATURES LOCATED WITHIN THE MINIMUM SETBACK DISTANCES ESTABLISHED IN 15A NCAC 02T.1108(c) OF THE RESIDUALS SOURCE GENERATION AREA OR RESIDUALS SURFACE DISPOSAL UNITS. 3. THE COMPLIANCE BOUNDARY FOR QUARRY SECTION 1 (PERMITTED PRIOR TO 12/31/1983) IS ESTABLISHED AT 500 FT FROM THE SURFACE DISPOSAL UNIT OR AT THE PROPERTY BOUNDARY, WHICHEVER IS CLOSEST TO THE DISPOSAL UNIT. 4. THE COMPLIANCE BOUNDARY FOR QUARRY SECTION 2 (PERMITTED AFTER 12/31/1983) IS ESTABLISHED AT 250 FT FROM THE SURFACE DISPOSAL UNIT OR 50 FT WITHIN THE PROPERTY BOUNDARY, WHICHEVER IS CLOSEST TO THE DISPOSAL UNIT. Attachment B Operation and Maintenance Plan IN hart hickP' an SMAFnR FNVIRANMENTAa 5OLUTIONS ELEMENTIS CHROMIUM CASTLE HAYNE MANUFACTURING FACILITY SURFACE DISPOSAL OF RESIDUALS PERMIT NO. WQ0001492 OPERATION AND MAINTENANCE PLAN Updated January 2021 1.0 OPERATION OF THE RESIDUALS MANAGEMENT PROGRAM In accordance with 15A NCAC 02T . 1110, Elementis Chromium (Elementis) has developed this Operation and Maintenance Plan for continued disposal of residual solids in accordance with Surface Disposal of Residuals Permit No. WQ0001492 (the SDR Permit) at the Elementis Chromium Castle Hayne Manufacturing Facility located in Castle Hayne, NC (the Facility). Occidental Chemical Corporation (Occidental) owns the Facility land parcels and is the SDR Permittee, and Elementis owns and operates the Facility. The Facility's waste water treatment plant (WWTP) generates residual solids that are currently disposed in an approximately 170-acre former limestone quarry (the Quarry or surface disposal unit) which is divided into two sections by an earthen wall. The Quarry sections are identified as Quarry Section 41 and Quarry Section 42. Elementis has a Quarry License Agreement with Occidental which allows for the disposal of a maximum of 171,000 dry tons of treated residual solids and crushed limestone per year into Quarry Section 42. The Quarry License Agreement permits Elementis and its contractors and subcontractors to enter the Quarry property and perform the duties of the SDR Permittee as outlined in the SDR Permit and the license agreement. These duties include, but are not limited to, sampling of supernatant and residual solids placed into Quarry Section 42. Elementis also holds NPDES Permit Number NC0003875 which allows facility wastewater to be treated and discharged to the Northeast Cape Fear River. Occidental is responsible for compliance groundwater monitoring required by the SDR Permit. In addition, Occidental is responsible for the non -routine repair and the closure of Quarry Section 41. Current manufacturing operations at the Facility typically generate 604,800 gallons of treated residual slurry each day, with a maximum design capacity of 832,000 gallons per day. The slurry solids content ranges from 12 percent to 26 percent, and is typically around 18 percent. The residual slurry consists of 100% industrial process residue resulting from Facility manufacturing processes and does not include any biological content. Quarry Section 42 is currently receiving residual slurry through a 5-inch force main. The force main is divided into a primary line of schedule 40 steel and PVC pipe and a similarly constructed secondary line. The PVC pipe discharges into the Quarry and is supported on floating pontoons, added as necessary to disperse the residuals evenly. Stormwater runoff from the Facility is not allowed to drain into the Quarry. A large portion of the stormwater that falls around the Plant area is collected and treated on -site in the facility's NPDES-permitted wastewater treatment facility. The quarry is equipped with measures to control rainwater, and is designed to maintain a minimum two -foot freeboard for protection during the 100-year flood event. As a direct result of severe weather, in the form of three named Hurricanes, which made landfall near the facility from 1997 through 1999, the perimeter dike walls around the Quarry were elevated to 12.33 feet above mean sea level (MSL). Page 1 of 7 2.0 QUARRY MAINTENANCE AND EQUIPMENT INSPECTION AND DOCUMENTATION 2.1. Quarry maintenance activities and associated operational equipment are routinely inspected to prevent malfunctions and deterioration. A full inspection of the Quarry is conducted each weekday, except holidays, by the designated Elementis HSE Department person. The date and time of each inspection is recorded in the Quarry Inspection Logbook. In the event that an inspection cannot be conducted on any given day due to extraordinary circumstances (primarily related to severe weather events in which the quarry dike roads become treacherous or impassible), it shall be noted in the Quarry Inspection Logbook. 2.2. Quarry surface water levels are recorded from permanent staff gauges located in each of the two Quarry Sections to the nearest 0.01 feet MSL. These levels are recorded daily in the logbook to document freeboard levels. 2.3. Quarry dikes are visually checked for signs of erosion, other natural or man-made damage, leakage or any unusual physical conditions. These observations are recorded in the logbook. 2.4. Quarry dikes are visually checked for routine maintenance type requirements; a record of these observations is maintained in the logbook. These observations include, but are not be limited to such things as pot -holes in the roadway, the need to cut grass and/or shrubs on the sides of dike, and the presence of DANGER signs. 2.5. Piping is visually inspected from the WWTP to the Quarry discharge point for leakage or damage. This is also recorded in the logbook. If a leak from conveyance piping is observed, the WWTP operator is contacted and instructed to shut down the pipeline immediately. The conveyance piping is then repaired or replaced, and any released material is recovered and placed in the Quarry. 2.6. Some areas around the surface disposal unit are secured with a six-foot high security fence with locked gates to restrict access. In addition, signs have been strategically placed along the boundary of the fencing to identify Occidental property lines and that no trespassing is allowed. Signs have also been placed along the Quarry dikes to warn of specific safety hazards such as steep drop-offs. Daily visual observations are made for the presence or evidence of unauthorized personnel and vehicles. Observations are specifically made to determine if gates are unlocked and if gates or fences have been tampered with. Such observations will be noted in the logbook and the Facility Security Guard, HSE Manager, or Team Leader will be notified. The HSE Manager or the Team Leader will relay all Quarry -related issues to the attention of the Site Manager, or his/her delegate and to a representative of Occidental. Page 2 of 7 3.0 QUARRY SPILL PREVENTION AND RESPONSE PLAN The following is a spill prevention and control plan for residual solids disposal operations Precipitation which falls in the Quarry is contained by a perimeter dike with minimum elevation of 12.33 feet MSL. In order to alleviate the potential run-off of this stormwater to NPDES permitted outfalls, a minimum of 2 feet of freeboard is maintained in the Quarry (in accordance with SDR Permit requirements). The water levels of each quarry section are recorded each weekday. Supernatant from the Quarry is returned to the Facility's WWTP as needed to control freeboard levels. In addition, supernatant from can be transferred between the Quarry sections using a portable pump in order to control freeboard levels in the Quarry. In the event that a release of residual solids is observed during routine Quarry inspections each weekday, the designated Elementis HSE Department person will make the appropriate notification so that leaks and spills can be stopped as quickly as possible. As part of the response, spills are immediately reported to the Team Leader or HSE Manager. In the event of a release, the area will immediately be remediated by collecting released material and placing the material in the Quarry, and completing necessary repairs to prevent additional release of residuals. The HSE Manager will immediately notify a representative from Occidental (or his/her delegate) in the event of a spill. A minimum of one backhoe, one crane, and several pumps are kept on -site at all times and are available for spill response and clean-up when needed. During extreme weather events, it may be necessary to bypass the WWTP and discharge supernatant from the quarry directly to the river to prevent catastrophic failure of the dikes. If a bypass is anticipated, notification will be provided to the North Carolina Department of Environmental Quality Division of Water Resources as required under NPDES Permit NC0003875 Condition Section C 4.b.(I). Page 3 of 7 4.0 MANAGEMENT COMMITMENTS The following personnel are responsible for implementing the Spill Prevention and Response Plan. 4.1 OCCIDENTAL SITE MANAGER The Occidental Site Manager has the overall responsibility for compliance with the terms and conditions of the SDR Permit. Upon notification of a potential non-compliance event from the Elementis Site Manager, the Occidental Site Manager and Elementis Site Manager will agree on who is responsible for making non-compliance notifications. Non-compliance notifications are required by telephone to the Wilmington Regional Office, telephone number (910) 796-7215, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence. Additionally, a written letter report must be submitted within five days following first knowledge of the non -compliant event. The report must specifically outline the actions taken or proposed to be taken to avoid recurrence of the non-compliance event. For an event that requires immediate reporting (e.g., discharge to surface waters or imminent failure of a storage structure, etc.) outside normal business hours, a report must be made to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. 4.2 ELEMENTIS SITE MANAGER The Elementis Site Manager has the overall responsibility to commit the necessary resources to properly implement the Spill Prevention and Response Plan including manpower, equipment, and materials. The Elementis Site Manager also has the overall responsibility to ensure that the Facility is in full compliance with the terms and conditions of the SDR Permit and with the Quarry License Agreement. 4.3 ENGINEERING MANAGER The Engineering Manager has the responsibility to examine the facility and to ensure that the Spill Prevention and Response Plan has been prepared in accordance with sound engineering practices. 4.4 HSE Manager The HSE Manager has the responsibility to notify the Occidental Site Manager of any occurrence at the surface disposal unit which results in a non-compliance event. In addition, the HSE Manager will advise operations on issues concerning wastewater treatment and monitoring wells. The HSE Manager also has the responsibility to ensure that daily Quarry inspections are conducted properly by qualified personnel. The HSE Manager ensures that the Operator in Responsible Charge (ORC) for the industrial waste water treatment facility inspects the Quarry at least weekly. The HSE Manager also has the responsibility to ensure that operations personnel are properly trained and qualified in the Spill Prevention and Response Plan for each area of the Facility in which they operate in accordance with the Facility operator training guidelines. 4.5 EMERGENCY RESPONSE TEAM Members of the Facility's Emergency Response Team have the responsibility to respond to Spill Prevention and Response emergencies. Elementis also has a Mutual Aid Agreement with Castle Hayne Fire and Rescue should additional assistance be needed. Page 4 of 7 4.6 TEAM LEADER The Team Leader on duty has the responsibility to direct Facility operations that have the potential to contaminate stormwater runoff through release or exposure of material. In the Team Leader's absence, this responsibility will default to the Production Manager. 4.7 SAMPLING PERSONNEL Dean Riggs, Environmental Technician, is currently responsible for collecting samples required by the SDR Permit. Mr. Riggs collects samples in accordance with SDR Permit requirements at the direction of the WWTP ORC. 4.8 OPERATOR IN RESPONSIBLE CHARGE Sean Coury is currently designated as the ORC for the Facility's industrial WWTP. Mr. Coury holds a Physical/Chemical Grade I license (certification 4991805) and is currently certified under provisions of Article 3, Charpter 90-A of the General Statutes of North Carolina. As ORC, Mr. Coury has responsibility of overseeing operation of the WWTP to ensure that discharges to the surface disposal unit are within SDR-Permitted limits. Additionally, Mr. Coury ensures that samples are collected in accordance with SDR Permit requirements and makes required notifications to regulatory agencies. Dean Riggs serves as the back-up ORC for the industrial WWTP (certification 4995468). Page 5 of 7 5.0 SAMPLING PROCEDURES Residuals samples will be collected from the slurry retention tank by personnel designated by the Elementis WWTP ORC (refer to Sections 4.7 and 4.8 above). Sampling procedures and analyses are in accordance with SDR Permit requirements. Refer to the Sampling Analysis Plan for detailed sampling procedures. Page 6 of 7 6.0 POST -CLOSURE CARE MANAGEMENT Post -closure care management of the surface disposal unit currently does not apply because unit has not been closed. When applicable, a detailed closure plan including procedures for post - closure care management of the surface disposal unit will be developed and submitted to the Division of Water Quality at least 180 days prior to the closing of the surface disposal unit. A schedule for implementing the closure plan and the post -closure management care program will be provided as well. Page 7 of 7 Attachment C Residuals Source Generation Facility Information Site Topographic and Vicinity Maps Process Flow Narrative Quantitative Justification for Residuals Production Rate Residuals Sampling Plan IN hart hickP' an SMAFnR EMlIBAWENTAa 5OLUTIONS APPROXIMATE FACILITY I - BOUNDARY n' Residuals Surface �n Disposal Unit ' ' _ �� - - - - wr: �� -- S (Quarry Sections 1 & 2) C:, / ,0� Ck- Residuals Source - -, 2 Generation Area —77 �a 5hauidsr Bran F •j C �J f 1� ly I�l is APPROXIMATE N 0 2000 4000 SCALE IN FEET U.S.G.S. QUADRANGLE MAP SCOTTS HILL, CASTLE HAYNE, MOORETOWN, AND ROCKY POINT, NC 1997 QUADRANGLE 7.5 MINUTE SERIES (TOPOGRAPHIC) NOTE: OCCIDENTAL CHEMICAL CORPORATION IS THE PERMITEE AND OWNER OF THE FACILITY LAND PARCELS TITLE TOPOGRAPHIC MAP PROJECT ELEMENTIS CHROMIUM CASTLE HAYNE MANUFACTURING FACILITY CASTLE HAYNE, NEW HANOVER COUNTY, NC SDR PERMIT NO. WQ0001492 14 100 hart � h i C k m a n Chat 5 e, Tryon Carolina 282 3 Charlotte, 1Corrh Carolina 38203 704-596-0007 p) 704-586-U373 It) SMARTER ENVIRONMENTAL SOLUTIONS DATE: 02-01-21 REVISION NO. 0 JOB NO. OXY-004 ATTACHMENT C.1 APPROXIMATE N 0 1,350 2,700 q;:z SCALE IN FEET LEGEND APPROXIMATE FACILITY BOUNDARY NOTE: OCCIDENTAL CHEMICAL CORPORATION IS THE PERMITEE AND OWNER OF THE FACILITY LAND PARCELS TITLE VICINITY MAP ELEMENTIS CHROMIUM CASTLE HAYNE MANUFACTURING FACILITY CASTLE HAYNE, NEW HANOVER COUNTY, NC SDR PERMIT NO. WQ0001492 hart h I C k m a n 2923 South Tryon Strcct-Suitt 100 Charlotte, North Carolina 28203 704-386-0007 (p) 704-586-0373 t) SMARTER ENVIRONMENTAL SOLUnONS DATE: 02-01-21 1 REVISION NO. 0 JOB NO. OXY-004 I ATTACHMENT C.2 Elementis Chromium's Castle Hayne Plant Process Description At Elementis Chromium's Castle Hayne Facility, chromite ore is processed with soda ash, lime and sulfuric acid to produce several types of hexavalent chromium chemical compounds. The plant is roughly divided into two parts - the dry end which is primarily a mineral processing plant, and the wet end which is primarily a chemical processing facility. Dry End Process The dry end process begins with chromite ore which contains about 44-46% chrome oxide (Cr203). The ore, which is primarily mined in South Africa and transported by ocean going vessels to Wilmington, is brought into the plant via truck. Since the ore is stored outside, it is first dried in a rotary dryer before being transferred into one of four dry ore storage bins via a bucket elevator and screw conveyors. The ore is then fed to one of four rotary ball mills where it is ground so that more than 95% passes through a 200 mesh screen and then pneumatically conveyed to a storage silo. Soda ash, or sodium carbonate, is received at the plant in rail cars and pneumatically conveyed to one of two large storage silos. Lime is received by truck or rail car and conveyed to a silo by vacuum transfer. Calibrated weigh belts are used to meter the ore, soda ash, lime, and recycled residue in precise ratios. The feed mix is pneumatically transported via blow tanks into the three kiln feed bins. The feed mix is fed into three large, cylindrical, rotary kilns with variable speed screw conveyors. The kilns are refractory lined and fired with 96 fuel oil to a maximum temperature of about 2450°F. The feed mix is introduced into the kiln opposite the fuel burners. The feed material travels the length of the kilns in four to six hours as they rotate at approximately 40 revolutions per hour. The Cr203 in the ore reacts with the soda ash and oxygen in the kiln to covert the chromium from trivalent to hexavalent state and form sodium chromate as shown in the following equation: Cr203 + 2Na2CO3 + 3/202 4 2Na2C04 + 2CO2 The lime added to the mix prevents unwanted side reactions from occurring during the kiln roasting process. The recycle residue is added to recover any chrome in the residue that can still be converted. The gases exiting the kilns are passed through waste heat boiler to recover as much of the heat as possible in the form of steam. After exiting the boilers, the gases are introduced into a dry electrostatic precipitator to remove any particulate matter before being discharged to the atmosphere. The roast material from the kiln drops into water filled quench tanks where the soluble sodium chromate leaches from the solids. The resulting quench slurry consists of both soluble and insoluble metal oxides from the ore, as well as unconverted ore that did not react in the kiln. The vapors generated in the quench tanks are pulled through venturi type scrubbers and wet electrostatic precipitators before being discharged to the atmosphere. The slurry is pumped to hydroclones to separate the unconverted ore from the metal oxides and soluble sodium chromate. The uncoverted ore, or recycle residue, is filtered on horizontal belt vacuum filters, washed to remove as much of the sodium chromate as possible, and dried in a rotary dryer. The recycled residue is transported with a drag conveyor and bucket elevator into a storage silo where it is added to the kiln feed mix. The light fraction of the solids and the soluble sodium chromate, or quench light slurry, are pumped to the wet end of the plant for further purification. Wet End Process The quench light slurry, which has a pH of 12.5 to 13.0, is then neutralized with an acidic stream from the chromic acid production process to a pH of about 8.5. At this pH, aluminum hydroxide and other metal oxides and hydroxides become insoluble. These solids are filtered and washed on a rotary drum vacuum filter. The solids are then reslurried, filtered, and washed on a second rotary drum vacuum filter before being sent to the wastewater treatment area of the plant for treatment and disposal. In the wastewater treatment area, the solids are reacted with pickle liquor, or spent hydrochloric acid, in one of four reactor vessels to reduce any remaining hexavalent chromium back to the trivalent state. After testing to insure complete reduction, the solution is neutralized with lime to a neutral pH. The solids are then sent through a series of three clarifiers to remove the chlorides before discharging them to an on -site landfill. The water is filtered through sand filters before being discharged to the Northeast Cape Fear River. Following the liquid stream, the filtered sodium chromate liquor is then polished in a vertical leaf pressure filter to remove any remaining solids. A solution of soda ash is then added to the sodium chromate liquor to precipitate the last remaining impurity, calcium, out of solution. The calcium carbonate precipitated out by the following reaction is then filtered out of the liquor steam utilizing another vertical leaf pressure filter. Na2CO3 + Ca+2 4 CaCO3 + 2Na+i The polished sodium chromate liquor is strengthened by passing it through a forced circulation evaporator. The sodium chromate is then acidified with sulfuric acid and/or an acid stream from the chromic acid production process to form sodium bichromate and sodium sulfate by the following reaction: 2Na2C04 + H2SO4 + H2O 4 Na2Cr2O7.2H2O + Na2SO4 The sodium sulfate begins precipitating out in the acidification vessel and is pumped off from the bottom as a slurry. The sodium bichromate solution is then pumped through a series of forced circulation evaporators to strengthen the liquor and continue to precipitate out the sodium sulfate as its solubility is lowered. The first three evaporators are arranged in a triple effect system where the steam and vapors used to heat the liquor flows counter -current to the strengthening liquor stream. The sodium sulfate slurries from the acidifier and evaporator bodies are concentrated in a cone bottomed tank and pumped to a screen basket pusher centrifuge to be washed and separated from the liquor stream. The centrate is returned to the process while the sodium sulfate is conveyed by screw conveyors to a dissolving tank. The resulting brine is acidified with sulfuric acid and reacted with sulfur dioxide to convert any remaining hexavalent chrome to trivalent chrome. Sodium hydroxide is added to raise the solution to about 8.5 pH, at which the point the trivalent chrome is insoluble. The chrome is removed from the solution with membrane filters and it is sent to the Dry End of the process to be returned to the kilns. The purified brine solution is then re -crystallized in a mechanical vapor recompression evaporator. The crystals produced are centrifuged, dried in a fluid bed dryer, and pneumatically conveyed to two storage silos. The sodium sulfate is loaded into bulk trucks or rail cars for shipment to customers or to a contract bagging operation. Alternately, the sodium sulfate slurries from the acidifier and evaporator bodies are concentrated in a cone -bottomed tank and pumped to a screen basket pusher centrifuge to be separated from the liquor stream. The centrate is returned to the process while the sodium sulfate is conveyed by screw conveyors to a flash dryer. The flash dryer utilized 96 fuel oil to heat air which is used to both dry the sodium sulfate and convey it to a storage silo. The sodium sulfate is packaged into bulk trucks or rail cars for shipment to customers. After strengthening the liquor to 85%, it is passed through a vertical pressure leaf filter to remove the last of the sodium sulfate. The sodium bichromate liquor can now either be sold as a liquid product, used as a feedstock for making bichromate crystal, or used as a raw material for the production of chromic acid. Liquor shipments are loaded into trucks or rail cars for transport to customers. Sodium bichromate crystals are produced by concentrating the liquor in a vacuum crystallizer. A slurry of sodium bichromate crystals are then pumped from the crystallizer to a solid bowl centrifuge where they are separated from the mother liquor. The crystals are then dried in a fluid bed cooler, transported by a bucket elevator to a screener to remove the culls, and conveyed to a storage bin to await packaging. The crystal is packaged in either bags or drums before shipping to customers. Sodium bichromate fed to the chromic acid process is mixed with concentrated sulfuric acid in a titanium reactor system. Heat exchangers use cooling water to control the temperature of the following exothermic reaction to form chromic acid. Na2Cr2O7.2H20 +2Na2SO4 4 2CrO3 2NaHSO4 + 3H2O The crude chromic acid crystals formed in the reaction are filtered out of the solution with a titanium rotary drum vacuum filter. The filtrate is returned to the bichromate production process to be used to convert the sodium chromate to sodium bichromate. The crude crystals, still contaminated with sodium bisulfate, as fed to continuous melters where they are heated to about 400°F. The sodium bisulfate floats to the top of the melter while the heavier molten chromic acid is decanted off the bottom of the melter. The molten chromic acid is solidified on water-cooled flaker rolls before being conveyed to a storage bin to await packaging. The sodium bisulfate layer is returned to the sodium bichromate production process where it is utilized to neutralize the quench light slurry to help precipitate out impurities. Chromic Acid dry flake is then packaged in drums, tote bins, trucks, or rail cars for shipment to customers. Wastewater Treatment Wastewater slurry from the 92 repulp tank in the neutralization production area and waste water from the recycle production area enters the wastewater treatment process via the 80,000 gallon wastewater collection tank. Pickle liquor (ferrous chloride reducing agent) and/or sulfur dioxide are added to begin the reduction of hexavalent chromium to trivalent chromium. Wastewater slurry is pumped from the waste collection tank to one of three 24,000 gallon reactors. Pickle liquor is added to the reactor to complete the reduction of hexavalent chromium to trivalent chromium. When the reduction is complete, lime slurry is added to the reactor to raise the pH so that chromium, iron, and other metals will precipitate from the treated wastewater solution. Contaminated water wastes from groundwater recovery wells, containment areas, production area sumps, etc. enter the wastewater treatment process via the 10,000 gallon sump surge tank. The sump surge tank is pumped to the 12,000 gallon water batch reactor. Pickle liquor is added to the reactor to reduce the hexavalent chromium to trivalent chromium. When the reduction is complete, lime slurry is added to raise the pH, to precipitate metals. All four reactors are pumped to the 103,000 gallon treatment surge tank. This tank allows a continuous feed of the treated wastewater batches into the chloride removal (countercurrent washing) circuit. The treatment surge tank is pumped to the 4,700 gallon feed reslurry tank. This feed reslurry tank is the starting point for two parallel washing circuits. One circuit washes soluble solids from light solids. The other circuit washes soluble solids from heavy solids. The light circuit has three 95,000 gallon clarifiers, and two 3,200 gallon light reslurry tanks. The heavies circuit has three hydroclones, and two 1,100 gallon light reslurry tanks. Both washing circuits wash soluble solids away from the insoluble solids. The liquid proceeds from three to two to one and eventually becomes the effluent to the river, while the washed residual solids go from one to two to three and eventually to a surface impoundment. The underflow (residual solids) from the third stage of each washing circuit enters the 3,950 gallon sludge hold tank. Crushed limestone is added to the treated waste slurry in the sludge hold tank to decrease the solubility and mobility of metals in the residual solids. The treated slurry is then pumped to the 10,000 gallon sludge retention tank where either river water, or quarry return water is added for transport to the surface impoundment. The residual solids are pumped via conveyance piping to the surface impoundment. The liquid overflow from the first stage clarifier goes to the 10,000 gallon overflow tank. The overflow tank feeds one of the three, eleven foot diameter, 800 GPM capacity sand filters. The polished water from the sand filters is the 001 effluent to the river. The maximum permitted monthly average flow of this stream is 0.785 MGD. Quantification Justification for Residuals Production Rate Facility Design Flow to the River The facility design flow to the river is 545 gallons per minute 545 gal 60 min 24 hr x x min hr day Facility Average Flow to the River 2020 Monthlv 001 Effluent Month avg gal (MGD) Jan 0.585 Feb 0.653 Mar 0.673 Apr 0.702 May 0.556 Jun 0.73 Jul 0.655 Aug 0.757 Sep 0.676 Oct 0.554 Nov 0.531 Dec 0.78 Average 0.654 1 0.785 MGD x = 1,000,000 Facility Design Flow to the Quarry The facility design flow to the quarry is 420 gallons per minute 420 gal 60 min 24 hr 1 0.605 MGD min x hr x day x 1,000,000 Facility max Flow to the Quarry The facility maximum flow to the quarry is 0.832 MGD based on previous renewal applications. Tons of Process Residuals to be Disposed 1. Based on facility maximum bichromate (BE) equivalent production rate of 360 tons per day 2. Based on dry ton factor of 1.054 tons residue per ton BE 342.5 tons BE 365 day 1.054 ton residue 131,750 Ton Residue day x yr x ton BE yr Equivalence in Cubic Yards of Solids to be Disposed 1. Based on facility maximum bichromate (BE) equivalent production rate of 360 tons per day 2. Based on cubic yard factor of 1.45 cubic yards (cy) residue per ton of BE 342.5 tons BE 365 day 1.45 cy residue 181,250 cy Residue day x yr x ton BE yr Volume of Solids in Quarry Section 1(as of 1/1/2021) Based on calculations for 2020 quarry report 3,747,306 cubic yards Volume of Solids in Quarry Section 1(as of 1/1/2021) Based on hydrographic survey conducted December 2020 625,000 cubic yards Life Remaining in Quarry Section 1(as of 1/1/2021) Based on the maximum loading rate of 191,052 cy/yr (calculated above) 625,000 cy 1 yr 3.4 years x = 181,250 cy Volume of Solids in Quarry Section 2 (as of 1/1/2021) Based on calculations for 2020 quarry report 2,943,066 cubic yards Volume of Solids in Quarry Section 2 (as of 1/1/2021) Based on calculations for 2020 quarry report 724,476 cubic yards Life Remaining in Quarry Section 2 (as of 1/1/2021) Based on the maximum loading rate of 191,052 cy/yr (calculated above) 724,476 cy 1 yr 4.0 years x = 181,250 cy Effective Life of Impoundment 3.4 yrs Quarry Section 1 + 4.0 yrs Quarry Section 2 7.4 yrs Residuals Sampling Plan Residual solids are placed in the Quarry/disposal unit by the Elementis Chromium Castle Hayne Manufacturing Facility in accordance with the Surface Disposal of Residuals (SDR) permit. Residuals sampling procedures and analyses are summarized below. Residuals samples will be collected from the slurry retention tank (see the Process Flow Narrative in Attachment C) by personnel designated by the Elementis Chromium Wastewater Treatment Plant (WWTP) Operator in Responsible Charge (ORC). Residuals in the slurry retention tank are transferred directly from the slurry retention tank to the disposal unit and are therefore representative of residuals placed in the disposal unit. Samples will be analyzed for Toxicity Characteristic Leaching Procedure (TCLP) chromium by Elementis Lab, for pH, total solids, and total arsenic, chromium, and nickel by Environmental Chemists, Inc., and for demonstration that residuals are non -hazardous parameters by CompuChem (a division of Liberty Analytical). Other North Carolina certified laboratories may also be used for laboratory analysis. Residuals sample analytical results will be maintained on file for a minimum of five years and will be provided to the NC Department of Environmental Quality (DEQ) Division of Water Resources (DWR) in annual reports submitted in accordance with the SDR permit. Demonstration that Residuals are Non -Hazardous Residuals will be sampled annually to demonstrate that they are non -hazardous under the Resource Conservation and Recovery Act (RCRA). The annual analysis will consist of the following: ignitability, corrosivity, reactivity, and TCLP analysis. The TCLP analysis will include the following parameters: Arsenic 1,4-Dichlorobenzene Nitrobenzene Barium 1,2-Dichloroethane Pentachlorophenol Benzene 1,1-Dichloroethylene Pyridine Cadmium 2,4-Dinitrotoluene Selenium Carbon Tetrachloride Endrin Silver Chlordane Hexachlorbenzene Tetrachloroethylene Chlorobenzene Heptachlor Toxaphene Chloroform Hexachloro-1,3-butadiene Trichloroethylene Chromium Hexachloroethane 2,4,5-Trichlorophenol m-Cresol Lead 2,4,6-Trichlorophenol o-Cresol Lindane 2,4,5-TP (Silvex) p-Cresol Mercury Vinyl Chloride Cresol Methoxychlor 2,4-D Methyl ethyl ketone Chromium Leachability Residuals will be sampled a minimum of one time per month to demonstrate that they are non- hazardous under RCRA with respect to chromium leachability (i.e., TCLP chromium). Metals Determination Residuals will be sampled a minimum of one time per month to demonstrate that total concentrations (reported on a dry weight basis) of arsenic and nickel are below permitted ceiling concentrations. Residuals that exceed the ceiling concentration for chromium may be disposed in the disposal unit as long as the chromium leachability testing (discussed above) demonstrates that the residuals are non- hazardous under RCRA with respect to chromium leachability. The percent total solids and pH of the samples will also be measured. Please note that the distance from the disposal unit to the closest property line is between 25 and 50 meters. Therefore, the applicable ceiling concentrations for arsenic, chromium, and nickel are 34 mg/kg, 220 mg/kg, and 240 mg/kg, respectively (as indicated in Section 11.8 of the permit). Groundwater Sampling Plan Compliance groundwater monitoring is completed in accordance with the SDR permit. The compliance groundwater monitoring program is summarized below. Groundwater samples will be collected from the permit -designated monitor wells listed below for analysis of total dissolved solids, chloride, total chromium, iron, and nickel by a NC -certified laboratory. Water levels will be measured in each well by field personnel prior to purging, and temperature, conductivity, and pH will be measured in the field during well purging and prior to sample collection. A compliance monitoring report for each sampling event will be submitted to DWR on or before the last day of the month following the sampling month. The report will include compliance monitoring forms for each well and laboratory analytical reports. Compliance Monitor Well List Permit ID Facility ID MW-1 CPW-13S MW-2 CPW-14S MW-3 CPW-15S MW-8 CPW-8DR MW-9 CPW-9D MW-10 CPW-10D MW-11 CPW-1S MW-12 CPW-12D MW-13 CPW-13D MW-14 CPW-14D MW-15 CPW-15D MW-16 CPW-6S MW-17 CPW-7S MW-18 CPW-8S MW-19 CPW-9S MW-20 CPW-10S MW-21 CPW-5S MW-22 CPW-2D MW-23 CPW-3D MW-24 CPW-4D MW-25 CPW-5D MW-26 CPW-6D MW-27 CPW-7D MW-28 CPW-12S Attachment D Residuals Quality Information Laboratory Analytical Reports IN hart hickP' an SMAFnR FNVIRANMENTAa 5OLUTIONS [en7virrochem:] ANALYTICAL & CONSULTING CHEMISTS Environmental Chemists, Inc. 6602 Windmill Way, Wilmington, NC 28405 • 910.392.0223 Lab • 910.392.4424 Fax 710 Bowsertown Road, Manteo, NC 27954 • 252.473.5702 Lab/Fax 255-A Wilmington Highway, Jacksonville, NC 28540 • 910.347.5843 Lab/Fax info@environmentalchemists.com Elementis Chromium 5408 Holly Shelter Road Castle Hayne NC 28429 Attention: Sean Coury Date of Report: Sep 29, 2020 Customer PO M Customer ID: 08110009 Report #: 2020-13989 Project ID: Slurry to Quarry Lab ID Sample ID: Collect Date/Time Matrix Sampled by 20-35521 Site: Slurry to Quarry 8/19/2020 9:30 AM Solid/Sludge Dean Riggs Test Method Results Date Analyzed Chlordane (TCLP) SW 846 Method 8081B/3510 <0.02 mg/L 08/25/2020 Endrin (TCLP) SW 846 Method 8081B/3510 <0.0005 mg/L 08/25/2020 Heptachlor (TCLP) SW 846 Method 8081B/3510 <0.0005 mg/L 08/25/2020 Heptachlor epoxide (TCLP) SW 846 Method 8081B/3510 <0.0005 mg/L 08/25/2020 Lindane (TCLP) SW 846 Method 8081B/3510 <0.0005 mg/L 08/25/2020 Methoxychlor (TCLP) SW 846 Method 8081B/3510 <0.0005 mg/L 08/25/2020 Toxaphene (TCLP) SW 846 Method 8081B/3510 <0.05 mg/L 08/25/2020 1,4-Dichlorobenzene (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 2,4,5-Trichlorophenol (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 2,4,6-Trichlorophenol (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 2,4-Dinitrotoluene (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 Cresol (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 Hexachloro-1,3-butadiene (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 Hexachlorobenzene (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 Hexachloroethane (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 m + p-Cresol (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 Nitrobenzene (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 o-Cresol (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 Pentachlorophenol (TCLP) SW 846 method 8270/3510 <0.250 mg/L 08/26/2020 Pyridine (TCLP) SW 846 method 8270/3510 <0.050 mg/L 08/26/2020 2,4,5-TP (TCLP) SW846 Method 8151A <0.003 mg/L 08/25/2020 2,4-D (TCLP) SW846 Method 8151A <0.003 mg/L 08/25/2020 1, 1 -Dichloroethylene (TCLP) SW846 Method 8260/5030 <0.01 mg/L 08/27/2020 1,2-Dichloroethane (TCLP) SW846 Method 8260/5030 <0.01 mg/L 08/27/2020 Benzene (TCLP) SW846 Method 8260/5030 <0.01 mg/L 08/27/2020 Carbon Tetrachloride (TCLP) SW846 Method 8260/5030 <0.01 mg/L 08/27/2020 Report #:: 2020-13989 Page 1 of 3 envirochem SM ANALYTICAL & CONSULTING CHEMISTS Environmental Chemists, Inc. 6602 Windmill Way, Wilmington, NC 28405 ■ 910.392.0223 Lab - 910.392.4424 Fax 710 Bowsertown Road, Manteo, NC 27954 - 252.473.5702 Lab/Fax 255-A Wilmington Highway, Jacksonville, NC 28540 - 910.347.5843 Lab/Fax info@environmentalchemists.com Elementis Chromium Date of Report: Sep 29, 2020 5408 Holly Shelter Road Customer PO #: Castle Hayne NC 28429 Customer ID: 08110009 Attention: Sean Coury Report #: 2020-13989 Project ID: Slurry to Quarry Chlorobenzene (TCLP) SW846 Method 8260/5030 <0.01 mg/L 08/27/2020 Chloroform (TCLP) SW846 Method 8260/5030 <0.01 mg/L 08/27/2020 Methyl ethyl ketone (TCLP) SW846 Method 8260/5030 <0.05 mg/L 08/27/2020 Tetrachloroethylene (TCLP) SW846 Method 8260/5030 <0.01 mg/L 08/27/2020 Trichloroethylene (TCLP) SW846 Method 8260/5030 <0.01 mg/L 08/27/2020 Vinyl Chloride (TCLP) SW846 Method 8260/5030 <0.01 mg/L 08/27/2020 RCI Cyanide EPA 335.4 <0.05 mg/kg 08/27/2020 Reporting limit elevated due to matrix interference. Sulfide SM 4500 S o <0.5 mg/kg 08/26/2020 Reporting limit elevated due to matrix interference. Ignitability SW 846 method 1010 >190 °F 09/02/2020 Sludge Residuals Aluminum EPA 200.7 254000mg/kg 08/25/2020 Arsenic EPA 200.7 <48.4 mg/kg 08/27/2020 Cadmium EPA 200.7 <48.4 mg/kg 08/27/2020 Calcium EPA 200.7 289000 mg/kg 08/27/2020 Chromium EPA 200.7 37900 mg/kg 08/27/2020 Copper EPA 200.7 138 mg/kg 08/27/2020 Lead EPA 200.7 <48.4 mg/kg 08/27/2020 Magnesium EPA 200.7 41200mg/kg 08/27/2020 Molybdenum EPA 200.7 <48.4 mg/kg 08/27/2020 Nickel EPA 200.7 480 mg/kg 08/27/2020 Potassium EPA 200.7 <2421 mg/kg 08/27/2020 Selenium EPA 200.7 <48.4 mg/kg 08/27/2020 Sodium EPA 200.7 12700 mg/kg 08/27/2020 Zinc EPA 200.7 5300 mg/kg 08/27/2020 Nitrate+Nitrite-Nitrogen EPA3532 7.07mg/kg 08/25/2020 Total Solids (%) SM 2540 B 5.74 % 08/20/2020 pH SM 4500 H B 9.20 units 08/27/2020 Report # 2020 13989 Page 2 of 3 enviroehem) ANALYTICAL & CONSULTING CHEMISTS Environmental Chemists, Inc. 6602 Windmill Way, Wilmington, NC 28405 • 910.392.0223 Lab • 910.392.4424 Fax 710 Bowsertown Road, Manteo, NC 27954 • 252.473.5702 Lab/Fax 255-A Wilmington Highway, Jacksonville, NC 28540 • 910.347.5843 Lab/Fax info@environmentalchemists.com Elementis Chromium Date of Report: Sep 29, 2020 5408 Holly Shelter Road Customer PO #: Castle Hayne NC 28429 Customer ID: 08110009 Attention: Sean Coury Report #: 2020-13989 Project ID: Slurry to Quarry Ammonia Nitrogen SM 4500 NH3 C <1.74 mg/kg 08/20/2020 Total Kjeldahl Nitrogen (TKN) SM 4500 Org B 880 mg/kg 08/20/2020 Total Phosphorus SM 4500 P F 27.4 mg/kg 08/27/2020 Mercury Sw8467471B <0.291 mg/kg 08/24/2020 TCLP Metals Arsenic EPA 200.7 <1.0 mg/L 08/26/2020 Barium EPA 200.7 <1.0 mg/L 08/26/2020 Cadmium EPA 200.7 <1.0 mg/L 08/26/2020 Chromium EPA 200.7 <1.0 mg/L 08/26/2020 Lead EPA 200.7 <1.0 mg/L 08/26/2020 Selenium EPA 200.7 <1.0 mg/L 08/26/2020 Silver EPA 200.7 <1.0 mg/L 08/26/2020 Mercury EPA 245.1 <0.0002 mg/L 08/28/2020 Comment: Sludge residuals, except pH, reported on a dry weight basis. pH reported on an as received basis. Reviewed by: Report #:: 2020-13989 Page 3 of 3 - ENVIRONMENTAL CHEMISTS, INC 6602 Windmill Way Wilmington, NC 28405 OFFICE: 910-392-0223 FAX 910-392-4424 Analytical & Consulting Chemists NCDENR: DWQ CERTERICATION # 94 NCDHHS: DLS CERTIFICATION # 37729 CLIENT: ELEMENTIS CHROMIUM COLLECTION AND CHAIN OF CUSTODY PROJECT NAME: REPORT NO: ADDRESS: CONTACT NAME: PO NO: REPORT TO: WALT GREER PHONE/FAX: COPY TO: E-MAIL: Sampled Bv: , SAMPLE TYPE: I = Influent, E = Effluent, W = Well, ST = Stream, SO = Soil, SL = Sludge, Other: - Sample Identification Collection ECL N E o e O 1 o V a o m U E LLI m J 2 PRESERVATION ANALYSIS REQUESTED Date Time Temp z z = o _ 0 i 0 i o ~ W ~O Annual Slurry to Quarry residual 2Qts '6 IND cffi a G SL G P X Corrosivity, Ignitability, Reactivity and Full TCLP Analyses See Attached Sheet C P G G C P G G C P G G C P G G C P G G NOTICE - DECHLORINATION: Samples for Ammonia, TKN, Cyanide, Phenol and Bacteria must be dechlorinated (0.2 ppm or less) in the field at the time of collection. See reverse for instructions Transfer Relinquished By: Date/Time Received By: Date/Time 1. 2. Temperature when ceive Accepted: ec ed: Resample Req este :_ Delivered By: Received By:Date: Comments: TUR A OUND: Time: 12.' 24 envirochem SM ANALYTICAL & CONSULTING CHEMISTS Elementis Chromium 5408 Holly Shelter Road Castle Hayne NC 28429 Attention: Dean Riggs Environmental Chemists, Inc. 6602 Windmill Way, Wilmington, NC 28405 ■ 910.392.0223 Lab • 910.392.4424 Fax 710 Bowsertown Road, Manteo, NC 27954 • 252.473.5702 Lab/Fax 255-A Wilmington Highway, Jacksonville, NC 28540 • 910.347.5843 Lab/Fax info@environmentalchemists.com Date of Report: Jan 20, 2021 Customer PO #: Customer ID: 08110009 Report #: 2021-00225 Project ID: NPDES NC 0003875 Weekly Lab ID Sample ID: Collect Date/Time Matrix Sampled by 21-00521 Site: 001 - Effluent, Composite 1/6/2021 7:30 AM Water Dean Riggs Test Method Results Date Analyzed BOD SM 5210 B 2 mg/L 01/06/2021 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 21-00522 Site: 002 - Effluent, Grab 1/6/2021 9:50 AM Water Dean Riggs Test Method Results Date Analyzed Ammonia Nitrogen BOD Lab ID Sample ID: 21-00523 Site: 001 - Effluent S61 Test EPA 350.1 SM 5210 B < 0.2 mg/L 01/12/2021 <2 mg/L 01/06/2021 Collect Date/Time Matrix Sampled by 1/6/2021 10:30 AM Water Dean Riggs Method Results Date Analyzed Fecal Coliform Idexx Colilert-18 2 MPN/100ml 01/06/2021 Lab ID Sample ID: Slurry to Quarry Collect Date/Time Matrix Sampled by T 21-00524 Site: Liquid 1/6/2021 9:30 AM Water Dean Riggs Test Method Results Date Analyzed Arsenic Chromium Nickel EPA 200.7 EPA200.7 EPA200.7 <0.010 mg/L <0.010mg/L <0.010mg/L 01/12/2021 01/12/2021 01/12/2021 Lab ID Sample ID: Slurry to Quarry Collect Date/Time Matrix Sampled by 21-00524A Site: Cake 1/6/2021 9:30 AM Solid/Sludge Dean Riggs Test Method Results Date Analyzed Arsenic EPA200.7 <4.21 mg/kg 01/12/2021 Chromium EPA200.7 13100mg/kg 01/12/2021 Nickel EPA200.7 126mg/kg 01/12/2021 Total Solids (%) SM 2540 B 66.8 % 01 /11 /2021 Report #:: 2021-00225 Page 1 of 2 ANALYTICAL & CONSULTING CHEMISTS row"'- -71 Environmental Chemists, Inc. 6602 Windmill Way, Wilmington, NC 28405 ■ 910.392.0223 Lab a 910.392.4424 Fax 710 Bowsertown Road, Manteo, NC 27954 • 252.473.5702 Lab/Fax 255-A Wilmington Highway, Jacksonville, NC 28540 ■ 910.347.5843 Lab/Fax info@environmentalchemists.com Elementis Chromium Date of Report: Jan 20, 2021 5408 Holly Shelter Road Customer PO #: Castle Hayne NC 28429 Customer ID: 08110009 Attention: Dean Riggs Report #: 2021-00225 Project ID: NPDES NC 0003875 Weekly Lab ID Sample ID: Slurry to Quarry Collect Date/Time Matrix Sampled by 21-00524AA Site: Entire Sample 1/6/2021 9:30 AM Solid/Sludge Dean Riggs Test Method Results Date Analyzed Total Solids (%) SM 2540 s 28.2 % 01/12/2021 pH SW 846 Method 9045D 8.47 units 01/19/2021 Comment: Cake results reported on a dry weight basis. Reviewed by: &Lod 0-h0l Report #:: 2021-00225 Page 2 of 2 Environmental Chemist, Inc., Wilmington, NC Lab #94 6602 Windmill Way Wilmington, NC 28405 910-392.0223 Sample Receipt Checklist _ Client: EU WE�KM5 Date: 04 Report Number:02 Receipt of sample: ECHEM Pickup ❑ Client Delivery JUPS ❑ FedEx ❑ Other ❑ ❑ YES ❑ NO N/A 1. Were custody seals present on the cooler? ❑ YES 10 NO N/A 12. If custody seals were present, were they intact/unbroken? Original temperature upon receipt - o'� -BL_°C Corrected temperature upon receipt °C How temperature taken: ❑ Temperature Blank V Against Bottles IR Gun ID: Thomas Traceable S/N 192511657 IR Gun Correction Factor °C: 0.0 ❑ YES I0 NO 3. If temperature of cooler exceeded 6°C, was Project Mgr./QA notified? YES 10 NO 4. Were proper custody procedures (relinquished/received) followed? YES ID NO 1 5. Were sample ID's listed on the COC? YES ID NO 6. Were samples ID's listed on sample containers? YES ❑ NO 7. Were collection date and time listed on the COC? YES ❑ NO 8. Were tests to be performed listed on the COC? YES ❑ NO 9. Did samples arrive in proper containers for each test? YES ❑ NO 110. Did samples arrive in good condition for each test? YES ❑ NO 111. Was adequate sample volume availableT YES ❑ NO 112. Were samples received within proper holding time for requested tests? YES ❑ NO 113. Were acid preserved samples received at a pH of <2? YES 10 NO 14. Were cyanide samples received at a pH >12? ❑ YES ❑ NO 115. Were sulfide samples received at a pH >9? YES 10 NO 16. Were NH3/TKN/Phenol received at a chlorine residual of <0.5 m/L? ** ❑ YES ID NO 17. Were Sulfide/Cyanide received at a chlorine residual of <0.5 m/L? ❑ YES 10 NO 18. Were orthophosphate samples filtered in the field within 15 minutes? * TOC/Volatiles are pH checked at time of analysis and recorded on the benchsheet. ** Bacteria samples are checked for Chlorine at time of analysis and recorded on the benchsheet. Sample Preservation: (Must be completed for any sample(s) incorrectly preserved or with headspace) Sample(s) were received incorrectly preserved and were adjusted accordingly by adding (circle one): H2SO4 HNO3 HCI NaOH Time of preservation: If more than one preservative is needed, notate in comments below Note: Notify customer service immediately for incorrectly preserved samples. Obtain a new sample or notify the state lab if directed to analyzed by the customer. Who was notified, date and time: Volatiles Sample(s) were received with headspace COMMENTS: DOC. QA.002 Rev 1 Analytical & Consulting Chemists CLIENT: ELEMENTIS CHROMIUM ADDRESS: Samnlad Bv- ENVIRONMENTAL CHEMISTS, INC 6602 Windmill Way Wilmington, NC 28405 NCDENR: DWQ CERTERICATION # 94 NCDHHS: DLS CERTIFICATION # 37729 OFFICE: 910-392-0223 FAX 910-392-4424 COLLECTION AND CHAIN OF CUSTODY PROJECT NAME: NPDES NC 0003875 WEEKLY _REPORT NO: Z OO ZZ, CONTACT NAME: PO NO: REPORT TO: WALT GREER PHONE/FAX: COPY TO: E-MAIL: 4ZA11a O1 C TVVIC. 1 — I..cl..— - _ ­._­ Sample Identification Collection d a In ^ a E `o s0 `o a S= `o rn t E " ..--.. _, — w m a J Z �....�... ... PRESERVATION .. ....... .... - .... a. c...., vv — .rv, -1 - Jluuww' V111C1. ANALYSIS REQUESTED Date Time Temp i Z 'o _" o _ xo `_ p w o 001 Comp Effluent 1 QT. 5ldc C 5 z! X BOD, 5 Day ( 1/WK) C P 002 Effluent 1 QT. V a � 16 � 5ZZ' X BOD, 5 Day (1/WK) G P 002 Effluent 1 QT. 001 Effluent SB1 5 0 I� C ,+� �V l i C s. `' 5 7-3 All Z 1 X Ammonia Nitrogen, (2/Mnth) Fecal Coliform # 1 (1/wk) -j 13 IS P G P 003 Comp Effluent 1QT. Slurry/Quarry Residual j5 C I S Z 7 X X BOD, 5 Day ( 1/WK) Total Arsenic,Total Ni,Total Cr. C P G P 4 2 C4, % Solids,PH per 3050 D for Metals G P G P G P G P NOTICE - DECHLORINATION: Samples for Ammonia, TKN, Cyanide, Phenol and Bacteria must be dechlorinated (0.2 ppm or less) in the field at the time of collection. See reverse for instructions Transfer Relinquished By: Date/Time Received By: Date/Time 1. 2. �r���Y1` YY11�11 �1��.,• �. /1GGCIJICU. y� rcetec a: Kesample Kequested: Delivered By: obi. Received By: Dater Time: I.Comments: TUR AROUND: